Owner'S Manual: 4VP-F8199-E3

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1

OWNER’S MANUAL 8
9

YW100E
4VP-F8199-E3

2006/06/13, 16:27

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INTRODUCTION

EAU00001

orld of motorcycling!

0, you are benefiting from Yamaha’s vast experience in and newest


and the manufacture of high-quality products, which have earned
ependability.

d this manual thoroughly, so as to enjoy all your BW’S100’s advan-


does not only instruct you in how to operate, inspect and maintain
ow to safeguard yourself and others from trouble and injury.

iven in this manual will help to keep your scooter in the best possible
urther questions, do not hesitate to contact your Yamaha dealer.

you many safe and pleasant rides. So, remember to put safety first!

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RMATION
EAU00005

shed in this manual by the following notations:

means ATTENTION! BECOME ALERT! YOUR SAFETY IS

NG instructions could result in severe injury or death to the


nder or a person inspecting or repairing the scooter.

ecial precautions that must be taken to avoid damage to

ormation to make procedures easier or clearer.

sidered a permanent part of this scooter and should remain with it


quently sold.
advancements in product design and quality. Therefore, while this
current product information available at the time of printing, there
es between your scooter and this manual. If there is any question
ease consult your Yamaha dealer.

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IMPORTANT MANUAL INFORMATION
EW000002

AREFULLY AND COMPLETELY BEFORE OPERATING THIS SCOOTER.

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IMPORTANT MANUAL INFORMATION

YW100E 7
OWNER’S MANUAL
y Yamaha Motor Taiwan Co., Ltd. 8
1st edition, Sep 2006
All rights reserved.
9
printing or unauthorized use
out the written permission of
aha Motor Taiwan Co., Ltd.
s expressly prohibited.
Printed in Taiwan.

2006/08/17, 11:30

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EAU00009

........ 1-1 Front trunk .................................................... 3-8


R THIS Luggage hook ...............................................3-8
........ 1-2 Sidestand ......................................................3-8
Sidestand switch operation check .............. 3-9
........ 2-1
........ 2-1 PRE-OPERATION CHECKS ...............................4-1
4
........ 2-2 Pre-operation check list ...............................4-1
........ 2-3
OPERATION AND IMPORTANT RIDING
5
POINTS .............................................................. 5-1
........ 3-1 Starting up a cold engine ............................ 5-1
........ 3-1 Starting off .................................................... 5-2
........ 3-2 Acceleration ..................................................5-2
........ 3-2 Braking .......................................................... 5-2
........ 3-2 Engine break-in ............................................ 5-2
........ 3-3 Parking .......................................................... 5-3
........ 3-4
........ 3-4 PERIODIC MAINTENANCE AND MINOR
6
........ 3-4 REPAIR .............................................................. 6-1
........ 3-5 Took kit .......................................................... 6-1
........ 3-5 Periodic maintenance and lubrication ........6-3
........ 3-6 Cowling and panel removal and
........ 3-6 installation .................................................... 6-6
........ 3-6 Cowling A .....................................................6-6
........ 3-7 Panel B .......................................................... 6-7
........ 3-7 Spark plug .....................................................6-7
........ 3-8

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...... 6-9 Troubleshooting .........................................6-23
...... 6-9 Troubleshooting chart ............................... 6-24
.... 6-11
.... 6-11 SCOOTER CARE AND STORAGE ....................7-1
7
.... 6-12 Care ............................................................... 7-1
.... 6-14 Storage .......................................................... 7-4
.... 6-14
.... 6-14 8 SPECIFICATIONS .............................................. 8-1

.... 6-15 CONSUMER INFORMATION ........................... 9-1


9
.... 6-16 Identification numbers records ................... 9-1
.... 6-16 Key identification number ........................... 9-1
.... 6-16 Vehicle identification number ..................... 9-1
.... 6-17 Engine serial number ...................................9-2
.... 6-17
.... 6-17
.... 6-17
.... 6-18
.... 6-18
.... 6-19
.... 6-19
.... 6-20
.... 6-21

.... 6-21
.... 6-22

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TABLE OF CONTENTS

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EAU00021

T OF WAY
, which can give you an unsurpassed feeling of power and freedom.
ain limits, which you must accept; even the best scooter does not

e essential for preserving your scooter’s value and operating condi-


he scooter is also true for the rider: good performance depends on
er the influence of medication, drugs and alcohol is, of course, out of
ore than car drivers - must always be at their mental and physical
n small amounts of alcohol, there is a tendency to take dangerous

al for the scooter rider as seat belts are for car drivers and passen-
motorcycle suit (whether made of leather or tear-resistant synthetic
y boots, motorcycle gloves and a properly fitting helmet. Optimum
ld not encourage carelessness. Though full-coverage helmets and
sion of total safety and protection, motorcyclists will always be vul-
self-control run the risk of going too fast and are apt to take chances.
wet weather. The good motorcyclist rides safely, predictably and
s, including those caused by others.

1-1

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EAU02964

R SAFE RIDING POINTS FOR THIS MODEL

t turn

reet car rails, iron plates on 8 Do not carry too much luggage
ad construction sites, and on the scooter. An overloaded
an-hole covers become ex- scooter is unstable.
emely slippery when wet. Use a strong cord to secure any
ow down and cross them with luggage to the luggage rack. A
ution. Keep the scooter up- loose load will affect the stabil-
ght. It could slide out from un- ity of the scooter and could di-
er you. vert your attention from the
he brake lining could get wet road.
hen you wash the scooter. Af-
r washing the scooter, check
e brakes before riding.
ways wear a helmet, gloves,
ousers (tapered around the
uff and ankle so they do not
ap), and a bright colored jacket.
1-2

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3 4 5

ge 6-20) 6. Rear turn signal (page 6-21)


ge 6-21) 7. Kick starter (page 3-6)
ge 3-8) 8. Air filter (page 6-9)
ge 3-6) 9. Centerstand (page 6-17)
ge 3-8) 10. Sidestand (page 3-8)
2-1

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DESCRIPTION

t y

ge 6-14) 16. Battery (page 6-19)


ge 6-21) 17. Front wheel (page 6-14)
ge 6-21)
ge 3-5)
ge 3-7)
2-2

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p a s d f

60 80
40 100

20 120
140
0
0000001

ge 3-4) 23. Oil level indicator light (page 3-2)


ge 3-3) 24. Fuel gauge (page 3-2)
ge 3-2) 25. Front brake lever (page 3-4)
ge 3-2) 26. Right handlebar switches (page 3-3)
ge 3-2)
2-3

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NSTRUMENT AND CONTROL FUNCTIONS
EAU02954 EW000016

l level indicator light should


w
on. For details about the oil Never turn the key to “OFF” or
ndicator light, refer to “Oil “LOCK” when the scooter is mov-
ndicator light” on page 3-2. ing. The electrical circuits will be
EAUT0042 switched off which may result in
loss of control or an accident. Be
eering is locked in this posi- sure the motorcycle is stopped be-
nd all electrical circuits are fore turning the key to “OFF” or
ed off. “LOCK”.
ey can be removed in this po-

k the steering, turn the handle-


ll the way to the left. With the
“OFF”, push it into the main
and release it, turn it coun-
ckwise to “LOCK” and remove
unlock the steering, push the
to the main switch and turn it
FF”.

3-1

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OL FUNCTIONS
ately with Yamalube 2 or 2- 1 2
engine oil (JASO FC grade or
-C, EG-D grade). When the
refilled, the indicator light
go off. 60 80
40 100
20 120

0 140
oil indicator light does not 0000001

n while the key is in the “*”


n or does not go off when the 1. Speedometer
is sufficient, have a Yamaha 2. Fuel guage
EAU00098
nspect the oil indicator light Speedometer
al circuit. The speedometer shows riding
speed.
EC000000
This speedometer is equipped with
C an odometer.
run the scooter until you EAU02950

has sufficient engine oil.


Fuel gauge
The fuel gauge indicates the quan-
tity of the remaining gasoline in the
tank. The gauge needle moves from
“F” (Full) to “E” (Empty) as the fuel
level decreases. When the needle
reaches the red line, refill the tank at
the earliest opportunity.

3-2

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NSTRUMENT AND CONTROL FUNCTIONS
EAU00129
1 2
switch “*”
the switch to sound the horn.

1. Light switch
2. Start switch”,”
EAU00134

Lights switch
Turning the light switch to “'”,
turns on the auxiliary light, meter
lights and taillight. Turning the light
switch to “:”, turns the headlight
on also.
EAU00143

Start switch “,“


The starter motor cranks the engine
when pushing the start switch.
EC000005

cC
See starting instructions prior to
starting the engine.

3-3

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OL FUNCTIONS

1. Fuel tank cap 2. Oil tank cap

EAU00163 EAU02966
brake lever Fuel and oil tanks
r brake lever is located on the The fuel tank and oil tank are located
ndlebar. Pull it toward the under the seat.
bar to apply the rear brake. EW000025

w
Be sure the caps are properly in-
stalled before riding the scooter.

3-4

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NSTRUMENT AND CONTROL FUNCTIONS
EAU00185

C
1
s wipe off spilled fuel imme-
y with a dry and clean soft
Fuel may deteriorate painted
es or plastic parts.

1. Breather hose

EAU00191 EAU02955

ommended fuel: Fuel tank breather hose


egular unleaded gasoline This model is equipped with a fuel
with a research octane tank breather hose.
umber of 91 or higher. Before using this motorcycle:
l tank capacity: 9 Check the fuel tank breather
otal: hose connection.
.7 L
9 Check the fuel tank breather
: hose for cracks or damage and
replace it if damaged.
cking or pinging occurs, use a
nt brand of gasoline or higher
9 Make sure the end of the fuel
e grade.
tank breather hose is not
blocked and clean it if necessary.

3-5

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OL FUNCTIONS

tarter

EAU00214 EAU02959
tarter Seat
he kick starter away from the To open
Push the starter down lightly Insert the key into the main switch
our foot until the gears en- and turn it counterclockwise. Do not
hen kick smoothly and force- push inward when turning the key.
start the engine. To close
Push the seat downward to the origi-
nal position and remove the key
from the main switch.
NOTE:
9 Place the scooter on the
centerstand before opening the
seat.
9 Make sure the seat is securely
closed before riding the scooter.

3-6

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NSTRUMENT AND CONTROL FUNCTIONS
9 Put wet articles in a vinyl bag
1 when storing them in the trunk.
9 The trunk may get wet while
the scooter is being washed.
Put articles in a vinyl bag before
storing them in the trunk.
9 Do not put anything in the trunk
that is valuable or easy to break.
k
When storing a helmet in the trunk,
EAU00268
k place it upside-down with the front
unk is under the seat. facing forward.
EW000032

w NOTE:
Some helmets cannot be stored in
t exceed the load limit of 5 kg .
the trunk because of their size or
shape.
EC000010

C
Do not leave your scooter with the
the following in mind when
seat open.
the trunk.
he trunk gets hot inside when
xposed to the sun. Do not put
nything in the trunk suscep-
ble to heat.

3-7

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OL FUNCTIONS
EAU00330
Sidestand
This model is equipped with an ig-
nition circuit cut-off system. The
2 scooter must not be ridden when the
sidestand is down. The sidestand is
located on the left side of the frame.
(Refer to page 3-9 for an explanation
of this system.)
trunk 2. Luggage hook
EW000044

trunk w
EAUT0000
This scooter must not be operated
w with the sidestand in the down po-
exceed the load limit of 1.5 sition. If the stand is not properly re-
tracted, it could contact the ground
and distract the operator, resulting
in a possible loss of control. Yamaha
ge hook has designed into this scooter a
EW000032
lockout system to assist the opera-
w tor in fulfilling the responsibility of
exceed the load limit of 3 kg . retracting the sidestand. Please
check carefully the operating in-
structions listed below and if there
is any indication of a malfunction,
return the scooter to a Yamaha
dealer immediately for repair.
3-8

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NSTRUMENT AND CONTROL FUNCTIONS

the main switch to “ON” .

he sidestand up.

the start switch while apply-


ither of the brake levers. The
ne will start.

he sidestand down.

engine stalls:

sidestand switch is OK.

EW000045

w
oper operation is noted, con-
Yamaha dealer immediately.

3-9

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EAU01114

hicle’s condition. Your scooter’s vital functions can start to deterio-


ns unused (for instance, if it is exposed to the elements). Any dam-
have serious consequences. Therefore, it is very important that, in
check the following points before each ride.
EAU00340

PERATION CHECK LIST


CHECKS PAGE
lay, fluid level and vehicle for fluid leakage. 3-4,6-14~6-16
3) brake fluid if necessary.
lay. 3-4,6-14~6-15
ation.
6-11,6-17
ee play if necessary.

3-6
y.
ge. 6-9
ar, damage. 6-12~6-14
ation. 6-17

bolts, and screws are properly tightened. _

3-4~3-5
ry.
3-3
tion.

4-1

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PRE-OPERATION CHECKS

me the scooter is used. Such an inspection can be accomplished in a


es is more than worth the time involved.

working properly, have it inspected and repaired before operating the

4-2

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EAU00372

NT RIDING POINTS
EAU02960 tempt. If the engine does not start
ng up a cold engine with the starter motor, kick the kick
n the main switch to “*”. If
starter to start the engine.
oil level indicator light
mes on, turn the main switch
“ON”. NOTE:
EC000045 For maximum engine life, always
C warm up the engine about 1 ~ 3 min-
il level indicator light does utes before riding your scooter.
me on, ask a Yamaha dealer Never accelerate hard with a cold
ect it. engine.

EC000046
mpletely close the throttle
p.
cC
rt the engine by pushing the See the “Engine break-in” section
rt switch while applying the prior to operating the motorcycle for
nt or rear brake or by kicking the first time.
kick starter.

ngine fails to start when us-


electric starter, release the
itch, wait a few seconds, then
n. Each attempt should be as
s possible to preserve the
. Do not crank the engine
han 5 seconds on any one at-
5-1

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RATION AND IMPORTANT RIDING POINTS
EAU00435 EAU00436
ng Engine break-in
ose the throttle grip. There is never a more important pe-
pply both front and rear brakes riod in the life of your scooter than
multaneously with light pres- the period between zero and 1,000
ure and increase the pressure km (600 mi). For this reason we ask
owly. that you carefully read the following
EW000057 material. Because the engine is
w brand new, you must not put an ex-
cessive load on it for the first 1,000
void hard or sudden braking.
km (600 mi). The various parts in the
may cause the scooter to skid
overturn. engine wear and polish themselves
e sure to apply the brake care- to the correct operating clearances.
lly if leaning over to one side. During this period, prolonged full
mproper braking could lead to throttle operation, or any condition
skid. which might result in excessive
reet car rails, metal plates on heating of the engine, must be
ad construction sites, and avoided.
an-hole covers become par-
cularly slippery when they get
et. Cross them slowly and
utiously.
aking on a wet road is very
fficult.
aking on a hill can be difficult.
oceed slowly when riding
ownhill.

5-2

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NT RIDING POINTS
EC000049

C
ngine trouble should occur
the break-in period, consult
ha dealer immediately.

EAU00460

g
parking the scooter, stop the
and remove the ignition key.
EW000058

w
haust system is hot. Park the
in a place where pedestri-
children are not likely to
he scooter.
park the scooter on a slope
ground the scooter may over-

5-3

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EAU00462

ODIC MAINTENANCE AND MINOR REPAIR


EW000060

w
are not familiar with scooter
e, this work should be done by
aha dealer.

EAU00466
1
C
cooter is designed for use on 1. Tool kit
road surface only. If this
EAU00469
er is operated in abnormally Tool kit
muddy or wet conditions, the The service information included in
er should be cleaned or re- this manual is intended to provide
d more frequently. Otherwise, you, the owner, with the necessary
engine wear may result. Con- information for completing some of
Yamaha dealer for proper your own preventive maintenance
enance intervals. and minor repairs.
The tools provided in the owner’s
tool kit are to assist you in the per-
formance of periodic maintenance.
However, some other tools such as
a torque wrench are also necessary
to perform the maintenance cor-
rectly.

6-1

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ND MINOR REPAIR

6-2

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ND MINOR REPAIR
EAU00473

ntenance and lubrication chart


ODOMETER READING(km) ANNUAL
MAINTENANCE JOB
1,000 6,000 12,000 18,000 24,000 CHECK
cuum hose for cracks or damage. √ √ √ √ √
√ √ √ √ √
√ √
√ √
evel and vehicle for fluid leakage. √ √ √ √ √ √

Whenever worn to the limit


ust brake lever free play. √ √ √ √ √ √
Whenever worn to the limit
age. √ √ √ √ √
page 6-5.) Every 4 years
mage. √ √ √ √
or damage.
√ √ √ √

ess or damage. √ √ √ √
steering for roughness. √ √ √ √ √
ap-based grease. Every 24,000 km
olts and screws are properly tight-
√ √ √ √ √

√ √ √ √ √

6-3

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DIC MAINTENANCE AND MINOR REPAIR
ODOMETER READING(km) ANNUAL
AINTENANCE JOB
1,000 6,000 12,000 18,000 24,000 CHECK
√ √ √ √ √ √
il leakage. √ √ √ √
k absorber for oil leakage.
√ √ √ √

ation. √ √ √ √ √ √
d.

√ √ √ √

e for oil leakage. √ √ √


√ √ √
Every 10,000 km

√ √ √ √ √ √

√ √ √ √ √

√ √ √ √ √ √

6-4

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ND MINOR REPAIR
a and technical skills, they should be serviced by a Yamaha dealer.
EAU01450

if you are riding in unusually wet or dusty areas.

nder or caliper cylinder, always replace the brake fluid. Check the
equired.
s of the master cylinder and caliper cylinder every two years.
ears or if cracked or damaged.

6-5

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ND MINOR REPAIR

1
1

ction bar 1. Cowling A

EAUT0483 2. Remove the cowling screws,


ng A disconnect the headlight leads
ove
coupler and remove the cowl-
move the front protection bar
ing.
removing the bolts.

6-6

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ODIC MAINTENANCE AND MINOR REPAIR

el B 1. Spark plug wrench

EAU01315 EAUT1529
lB Spark plug
move Removal
ve the screws. 1. Remove panel B. (Refer to page
6-7 for removal and installation
tall procedures.)
the panel in the original posi- 2. Remove the spark plug cap.
nd install the screws. 3. Use the spark plug wrench in the
tool kit to remove the spark plug
as shown.

Inspection
The spark plug is an important en-
gine component and is easy to in-
spect. The condition of the spark
plug can indicate the condition of the
engine.
6-7

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ND MINOR REPAIR

Tightening torque:
Spark plug:
20 Nm (2.0 mkg)

NOTE:
1 If a torque wrench is not available
when you are installing a sprark
plug gap plug, a good estimate of the correct
torque is 1/4 to 1/2 turn past finger
tion tight. Have the spark plug tightened
asure the electrode gap with to the specified torque as soon as
wire thickness gauge and, if possible.
cessary, adjust the gap to
cification.
4. Install the panel.
k plug gap:
9 ~ 1.0 mm

an the gasket surface. Wipe


any grime from the threads.

tall the spark plug and tighten


o the specified torque, then
lace the spark plug cap.

6-8

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ODIC MAINTENANCE AND MINOR REPAIR

n bolt 1. Carburetor joint clamp

ommended final gear oil: EAUT0624

AE 85W140 type SE motor oil


Air filter cleaning
This air filter should be cleaned at
inal gear oil quantity:
the specified intervals.
0.13 L
EW000066
It should be cleaned more frequently
if you are riding in unusually wet or
w dusty areas.
t let foreign material enter the 1. Remove panel B. (Refer to page
ear case. Be sure oil does not 6-7 for removal and installation
the tire or wheel. procedures.)
2. Remove the carburetor joint
stall the oil filler cap. clamp.

ter replacing the final gear oil,


e sure to check for oil leakage.

6-9

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ND MINOR REPAIR

1 1

er cover 2. Screw (×4) 1. Air filter element

move the air filter case cover 5. Wash the air filter element gen-
removing the screws, and tly, but thoroughly in solvent.
n remove the air filter ele- 6. Squeeze out the excess solvent
nt. and let the air filter element dry.

6-10

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ODIC MAINTENANCE AND MINOR REPAIR
stall the air filter case and the EAU00634

rburetor joint clamp. Throttle cable free play


ghten the air filter case bolt adjustment
nd the air filter case joint screw. NOTE:
stall the panel. Before checking the throttle cable
EC000082 free play, the engine idling speed
C should be adjusted.
sure the air filter is properly
d in the air filter case. Adjust the throttle cable by turning
ngine should never be run the adjusting nut so that specified
ut the air filter installed. Exces- free play at the throttle grip is ob-
iston and/or cylinder wear tained.
esult.
Free play:
EAU00627
3 ~ 5 mm
uretor adjustment
arburetor is a vital part of the
e and its emission control sys-
Adjusting should be left to a
ha dealer with the professional
edge, specialized data and
ment to do so properly.

6-11

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ND MINOR REPAIR
EAU00661 EW000086

w
ure maximum performance,
ervice, and safe operation, Proper loading of your scooter is im-
e following: portant for several characteristics of
pressure your scooter such as handling, brak-
check and adjust the tire
re before operating the ing, performance and safety. Do not
. carry loosely packed items that can
EW000076 shift. Securely pack your heaviest
w items close to the center of the
scooter, and distribute the weight
lation pressure should be
d and adjusted when the evenly from side to side.
ature of the tire equals the Check the condition and pressure of
t air temperature. Tire infla- your tires. NEVER OVERLOAD
essure must be adjusted ac- YOUR SCOOTER. Make sure the to-
g to total weight of cargo, tal weight of the cargo, rider, and
and accessories (fairing,
bags, etc. if approved for this accessories (fairing, saddlebags, etc.
and vehicle speed. if approved for this model) does not
exceed the maximum load of the
CE-02E
m load*: 160 kg scooter. Operation of an overloaded
pressure: Front Rear scooter could cause tire damage, an
200 kpa 200 kpa accident, or even injury.
kg (2.00 kgf/cm2, (2.00 kgf/cm2,
2.00 bar) 2.00 bar)
ad ~ 200 kpa 200 kpa
m load* (2.00 kgf/cm2, (2.00 kgf/cm2,
2.00 bar) 2.00 bar)
he total weight of cargo, rider and acces-

6-12

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ODIC MAINTENANCE AND MINOR REPAIR
er instability. EAU00683

w
Operating the scooter with exces-
CE-10E sively worn tires decrease riding sta-
bility and can lead to loss of control.
acturer Size Type
Have excessively worn tires
-SHIN 120/90-10 56J
replaced by a Yamaha dealer imme-
diately. Brakes, tires, and related
acturer Size Type
wheel parts replacement should be
-SHIN 130/90-10 59J
left to a Yamaha Service Technician.
CE-11E
um tire tread
1.6 mm
nd rear)

:
limits may be different by
tion from country to country.
onform to the limits specified
regulations of your own coun-

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ND MINOR REPAIR
Rear

a a

lay a. Free play

EAU00697 EAU00704
brake adjustment Rear brake adjustment
nt brake lever should have a The rear brake lever free play should
ay of 2 ~ 5 mm at the lever be adjusted to 10 ~ 20 mm at the
not, ask a Yamaha dealer to brake lever end. Adjustment is ac-
t. complished at the brake hub.
EW000100

w
orrect free play indicates a
ous condition in the brake
. Do not operate the motor-
ntil the failure in the
system is corrected. Ask a
a dealer for immediate re-

6-14

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ODIC MAINTENANCE AND MINOR REPAIR

1
1

3 2
2
r indicator 1. Wear indicator
e disk 2. Wear limit line
e pads EAU00727

Rear brake
EAU00720

king the front brake pads Apply the brake and inspect the wear
ear brake shoes indicator.
EAU00723 If the indicator reaches the wear limit
brake line, ask a Yamaha dealer to replace
the brake and inspect the wear the shoes.
tor.
wear indicator is ALMOST in
ct with the disc plate, ask a
ha dealer to replace the pads.

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ND MINOR REPAIR
leakage and poor brake per- EAU00742

mance.
Brake fluid replacement
The brake fluid should be replaced
mmended brake fluid: only by trained Yamaha service per-
OT 4 sonnel. Have the Yamaha dealer re-
place the following components dur-
ing periodic maintenance or when
4 is not available, DOT 3 can
they are damaged or leaking:
d.
9 oil seals (every two years)
9 brake hoses (every four years)
ill with the same type of
EAU02962
ke fluid. Mixing fluids may Cable inspection and lubrica-
ult in a harmful chemical re- tion
ion and lead to poor brake EW000112

formance. w
careful that water does not
Damage to the outer housing of
er the master cylinder when
cables may lead to internal rusting
lling. Water will significantly
and interfere with the cable move-
wer the boiling point of the
ment. Replace damaged cables as
d and may result in vapor
soon as possible to prevent unsafe
k.
conditions.
ake fluid may deteriorate
nted surfaces or plastic parts.
Lubricate the cables and cable ends.
ways clean up spilled fluid im-
If a cable does not operate smoothly,
diately.
ask a Yamaha dealer to replace it.
ve a Yamaha dealer check the
use if the brake fluid level
Recommended lubricant:
es down.
6-16 Engine oil

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ODIC MAINTENANCE AND MINOR REPAIR

EAU00781 EAU02965
e lever lubrication Center and sidestand lubrica-
ate the pivoting parts of both tion
levers. Lubricate the pivoting and mating
joints.
ommended lubricant: Check to see that the center and
ngine oil sidestand move up and down
smoothly.

Recommended lubricant:
Engine oil

EW000114

w
If the center and/or sidestand does
not move smoothly, consult a
Yamaha dealer.
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ND MINOR REPAIR
EAU01144
Wheel bearings
If there is play in the front or rear
wheel hub or if the wheel does not
turn smoothly, have a Yamaha
dealer inspect the wheel bearings.

on check
ce the scooter on a level
ce.
d the scooter in an upright
sition and apply the front
ke.
sh down hard on the handle-
s several times and check if
fork rebounds smoothly.
EC000098

C
amage or unsmooth move-
s found with the front fork,
a Yamaha dealer.

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ODIC MAINTENANCE AND MINOR REPAIR
EC000101

cC
Never try to remove the sealing caps
of the battery cells. The battery will
be damaged.

EW000116

w
ery Battery electrolyte is poisonous and
EAUT0800 dangerous, causing severe burns,
ry etc. It contains sulfuric acid. Avoid
attery is located under the contact with skin, eyes or clothing.
ard. Remove panel B to access ANTIDOTE:
attery. (Refer to page 6-7 for EXTERNAL: Flush with water.
val and installation proce- INTERNAL: Drink large quantities of
) water or milk. Follow with milk of
scooter is equipped with a magnesia, beaten egg, or vegetable
d battery. Therefore it is not oil. Call a physician immediately.
sary to check the electrolyte or EYES: Flush with water for 15 min-
battery with distilled water. If utes and get prompt medical atten-
attery seems to have dis- tion.
ed, consult a Yamaha dealer. Batteries produce explosive gases.
scooter is equipped with op- Keep sparks, flame, cigarettes etc.,
electrical accessories, the bat- away. Ventilate when charging or
nds to discharge more quickly, using in an enclosed space. Always
sure to recharge it periodically. shield your eyes when working near
6-19

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ND MINOR REPAIR
EC000103

cC
Do not use fuses of higher amper-
age rating than those recom-
mended. Substitution of a fuse of
improper rating can cause extensive
electrical system damage and pos-
sibly a fire.

Specified fuse:
EAUT0804
eplacement 7A
e case is located beside the
Remove panel B to access
tery. (Refer to page 6-7 for
al and installation proce-

se is blown, turn off the main


and all other switches. Install
fuse of specified amperage.
n the switches and see if all
al devices operate. If the fuse
ately blows again, consult a
a dealer.

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ODIC MAINTENANCE AND MINOR REPAIR
EW000119
Front
w
lammable products and your 1
away from a bulb while it is
it is hot. Do not touch a bulb
t cools down.

ut a new bulb into position and


cure it in place with the bulb 1. Turn signal bulb
older. EAU00855
EC000105 Turn signal and taillight bulb
C replacement
touching the glass part of a 1. Remove the screws and the
Keep it free from oil; other- lense.
the transparency of the glass, 2. Push the bulb inward and turn
the bulb, and luminous flux it counterclockwise.
e adversely affected. If oil gets
ulb, thoroughly clean it with
h moistened with alcohol or
er thinner.

stall the cowling.


headlight beam adjustment is
sary, ask a Yamaha dealer to
that adjustment.

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ND MINOR REPAIR

1 2
1

ght bulb 1. Light cover 2. License light bulb

EC000108 EAUT1624

C License light bulb


over-tighten the screws as
replacement
1. Remove the license light cover
se may break.
by removing the screws.
2. Push the bulb inward and turn
it counterclockwise.
3. Place a new bulb in the socket.
Push the bulb inward and turn
it clockwise until it engages into
the socket.
4. Install the license light cover and
the screws.

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ODIC MAINTENANCE AND MINOR REPAIR

6-23

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ND MINOR REPAIR
EAU01397

EW000125

in the vicinity of an open flame.

Go to compression check.

Engine doesn’t start, go to


Supply fuel.
compression check.

ession. Go to ignition check.

n. Ask a Yamaha dealer to inspect.

clean with dry cloth and correct Engine doesn’t start, go to battery
gap or replace spark plugs. check.

amaha dealer to inspect.

ver
Battery good.
Engine doesn’t start, ask a Yamaha
dealer to inspect.
ver Check connections
or recharge.

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EAU01522

SCOOTER CARE AND STORAGE


e cleaning Cleaning
over up the muffler outlet with After normal use
plastic bag. Remove dirt with warm water, a neu-
ake sure that all caps and cov- tral detergent and a soft clean
s as well as all electrical cou- sponge, then rinse with plenty of
ers and connectors, including clean water. Use a tooth and bottle
e spark plug cap, are tightly brush for hard-to-reach parts.
stalled. Tougher dirt and insects will come
emove extremely stubborn off more easily if the area is covered
rt, like oil burnt onto the crank- with a wet cloth for a few minutes
se, with a degreasing agent before cleaning.
nd a brush, but never apply ECA00011

uch products onto seals, gas- cC


ts and wheel axles. Always 9 Avoid using strong acidic wheel
nse the dirt and degreaser off cleaners. If you do use such
ith water. products for hard-to-remove
dirt, do not leave it on any
longer than instructed, then
thoroughly rinse it off with wa-
ter, immediately dry the area
and apply a corrosion protec-
tion spray.

7-1

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AGE
scooters equipped with a After riding in the rain, near the sea
ndshield: Do not use strong or on salt-sprayed roads
aners or hard sponges as Since sea salt or salt sprayed on the
ey will cause dulling or roads in the winter are extremely
atching. Some cleaning com- corrosive in combination with water,
unds for plastic may leave carry out the following steps after
atches on the windshield. each ride in the rain, near the sea or
t the product on a small hid- on salt-sprayed roads. (Salt sprayed
n part of the windshield to in the winter may remain on the
ke sure they do not leave any roads well into spring.)
rks. If the windshield is 1. Clean your scooter with cold wa-
atched, use a quality plastic ter and soap after the engine has
ishing compound after cooled down.
shing. ECA00012

cC
Do not use warm water since it in-
creases the corrosive action of the
salt.

2. Be sure to apply a corrosion pro-


tection spray on all (even
chrome- and nickel-plated)
metal surfaces to prevent corro-
sion.

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SCOOTER CARE AND STORAGE
EWA00002 NOTE:
w Consult a Yamaha dealer for advice
sure that there is no oil or wax on what products to use.
brakes and tires. If necessary,
the brake discs and linings
regular brake disc cleaner or
ne, and wash the tires with
water and mild soap. Then,
lly test the scooter for its brak-
rformance and cornering be-
.

ECA00013

C
pply spray oil and wax spar-
gly and wipe off any excess.
ever apply oil or wax on rub-
er and plastic parts, but treat
em with a suitable care prod-
ct.
void using abrasive polishing
ompounds as they wear away
e paint.

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AGE
erm a. Remove the spark plug cap and
storing your scooter for sev- spark plug.
nths: b. Pour a teaspoonful of engine
low all the instructions in the oil into the spark plug bore.
are” section of this chapter. c. Install the spark plug cap onto
in the carburetor float cham- the spark plug and place the
s by loosening the drain spark plug on the cylinder head
ts; this will prevent fuel de- so that the electrodes are
sits from building up. Pour grounded. (This will limit spark-
drained fuel into the fuel ing during the next step.)
k. d. Turn the engine over several
y for scooters equipped with times with the starter. (This will
uel cock which has an “OFF” coat the cylinder wall with oil.)
sition: Turn the fuel cock to e. Remove the spark plug cap
FF”. from the spark plug, install the
up the fuel tank and add fuel spark plug and then the spark
bilizer (if available) to prevent plug cap.
fuel tank from rusting and EWA00003

fuel from deteriorating. w


form the following steps to
When turning the engine over, be
otect the cylinder, piston
sure to ground the spark plug elec-
gs, etc. from corrosion.
trodes to prevent damage or injury
from sparking.

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SCOOTER CARE AND STORAGE
:
any necessary repairs before
g the scooter.

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EAU01038

Engine oil
Type Yamalube 2 or 2-stroke
engine oil (JASO FC grade
or ISO EG-C, EG-D grade)
Total amount 1.4 L

Final gear oil


Type SAE 85 W 140
Total amount 0.13 L

Air filter Wet type element


Fuel
Type Regular unleaded gasoline

Fuel tank capacity 5.7 L


Carburetor
Type × quantity VM16SS × 1
gle cylinder
Manufacturer Taiwan Mikuni
Spark plug
Type / Manufacturer BPR7HS / NGK

Spark plug gap 0.9 ~ 1.0 mm


Clutch type Dry, centrifugal automatic

8-1

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SPECIFICATIONS

Manufacturer/model
Front CHENG SHIN / 56J
Rear CHENG SHIN / 59J

Maximum load* 160 kg


Air pressure
tic Up to 90 kg load*

tomatic type Front 200 kpa(2.0 kg / cm2,2.0 bar)


Rear 200 kpa(2.0 kg / cm2,2.0 bar)
erbone 90 kg load ~ maximum load*

Front 200 kpa(2.0 kg / cm2,2.0 bar)


Rear 200 kpa(2.0 kg / cm2,2.0 bar)
*Load is total weight of cargo, rider and accessories.

56J

59J

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Shock absorber
Front Coil spring / oil damper
Rear Coil spring / oil damper

Wheel travel
Front 70 mm
Rear 55 mm

Electrical
Ignition system C.D.I.
Charging system

Type A.C. magneto


Standard output 13~14 V / 4,000rpm
Battery

Type YTX 5 L-BS


Voltage, capacity 12 V, 4 AH
Headlight type S1 bulb

Bulb voltage, wattage × quantity


Headlight 12 V, 25 / 25 W × 2
Tail / brake light 12 V, 5 / 21 W × 1

Turn signal light 12 V, 10 W × 4

8-3

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SPECIFICATIONS

4W×1

8-4

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EAU01039

dentification number 1. Vehicle identification number


EAU01042 EAU01044
entification number Vehicle identification number
y identification number is The vehicle identification number is
d on the key. stamped into the frame.
this number in the space pro- NOTE:
nd use it for reference when The vehicle identification number is
ng a new key. used to identify your motorcycle and
may be used to register your motor-
cycle with the licensing authority in
your state.

9-1

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CONSUMER INFORMATION

9-2

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2005/09/28, 11:36

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MAHA MOTOR TAIWAN CO., LTD
PRINTED IN TAIWAN
2006.07-1.0 *1 !
(E)

2006/06/13, 16:27

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