Owner'S Manual: 4VP-F8199-E3
Owner'S Manual: 4VP-F8199-E3
Owner'S Manual: 4VP-F8199-E3
OWNER’S MANUAL 8
9
YW100E
4VP-F8199-E3
2006/06/13, 16:27
EAU00001
orld of motorcycling!
iven in this manual will help to keep your scooter in the best possible
urther questions, do not hesitate to contact your Yamaha dealer.
you many safe and pleasant rides. So, remember to put safety first!
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2/4/2004, 4:21 PM
2/4/2004, 4:21 PM
YW100E 7
OWNER’S MANUAL
y Yamaha Motor Taiwan Co., Ltd. 8
1st edition, Sep 2006
All rights reserved.
9
printing or unauthorized use
out the written permission of
aha Motor Taiwan Co., Ltd.
s expressly prohibited.
Printed in Taiwan.
2006/08/17, 11:30
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.... 6-21
.... 6-22
2/4/2004, 4:21 PM
2/4/2004, 4:21 PM
T OF WAY
, which can give you an unsurpassed feeling of power and freedom.
ain limits, which you must accept; even the best scooter does not
al for the scooter rider as seat belts are for car drivers and passen-
motorcycle suit (whether made of leather or tear-resistant synthetic
y boots, motorcycle gloves and a properly fitting helmet. Optimum
ld not encourage carelessness. Though full-coverage helmets and
sion of total safety and protection, motorcyclists will always be vul-
self-control run the risk of going too fast and are apt to take chances.
wet weather. The good motorcyclist rides safely, predictably and
s, including those caused by others.
1-1
2/4/2004, 4:21 PM
t turn
reet car rails, iron plates on 8 Do not carry too much luggage
ad construction sites, and on the scooter. An overloaded
an-hole covers become ex- scooter is unstable.
emely slippery when wet. Use a strong cord to secure any
ow down and cross them with luggage to the luggage rack. A
ution. Keep the scooter up- loose load will affect the stabil-
ght. It could slide out from un- ity of the scooter and could di-
er you. vert your attention from the
he brake lining could get wet road.
hen you wash the scooter. Af-
r washing the scooter, check
e brakes before riding.
ways wear a helmet, gloves,
ousers (tapered around the
uff and ankle so they do not
ap), and a bright colored jacket.
1-2
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2/4/2004, 4:21 PM
t y
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60 80
40 100
20 120
140
0
0000001
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3-1
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0 140
oil indicator light does not 0000001
3-2
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1. Light switch
2. Start switch”,”
EAU00134
Lights switch
Turning the light switch to “'”,
turns on the auxiliary light, meter
lights and taillight. Turning the light
switch to “:”, turns the headlight
on also.
EAU00143
cC
See starting instructions prior to
starting the engine.
3-3
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EAU00163 EAU02966
brake lever Fuel and oil tanks
r brake lever is located on the The fuel tank and oil tank are located
ndlebar. Pull it toward the under the seat.
bar to apply the rear brake. EW000025
w
Be sure the caps are properly in-
stalled before riding the scooter.
3-4
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C
1
s wipe off spilled fuel imme-
y with a dry and clean soft
Fuel may deteriorate painted
es or plastic parts.
1. Breather hose
EAU00191 EAU02955
3-5
2/4/2004, 4:21 PM
tarter
EAU00214 EAU02959
tarter Seat
he kick starter away from the To open
Push the starter down lightly Insert the key into the main switch
our foot until the gears en- and turn it counterclockwise. Do not
hen kick smoothly and force- push inward when turning the key.
start the engine. To close
Push the seat downward to the origi-
nal position and remove the key
from the main switch.
NOTE:
9 Place the scooter on the
centerstand before opening the
seat.
9 Make sure the seat is securely
closed before riding the scooter.
3-6
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w NOTE:
Some helmets cannot be stored in
t exceed the load limit of 5 kg .
the trunk because of their size or
shape.
EC000010
C
Do not leave your scooter with the
the following in mind when
seat open.
the trunk.
he trunk gets hot inside when
xposed to the sun. Do not put
nything in the trunk suscep-
ble to heat.
3-7
2/4/2004, 4:21 PM
trunk w
EAUT0000
This scooter must not be operated
w with the sidestand in the down po-
exceed the load limit of 1.5 sition. If the stand is not properly re-
tracted, it could contact the ground
and distract the operator, resulting
in a possible loss of control. Yamaha
ge hook has designed into this scooter a
EW000032
lockout system to assist the opera-
w tor in fulfilling the responsibility of
exceed the load limit of 3 kg . retracting the sidestand. Please
check carefully the operating in-
structions listed below and if there
is any indication of a malfunction,
return the scooter to a Yamaha
dealer immediately for repair.
3-8
2/4/2004, 4:21 PM
he sidestand up.
he sidestand down.
engine stalls:
EW000045
w
oper operation is noted, con-
Yamaha dealer immediately.
3-9
2/4/2004, 4:21 PM
3-6
y.
ge. 6-9
ar, damage. 6-12~6-14
ation. 6-17
3-4~3-5
ry.
3-3
tion.
4-1
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4-2
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NT RIDING POINTS
EAU02960 tempt. If the engine does not start
ng up a cold engine with the starter motor, kick the kick
n the main switch to “*”. If
starter to start the engine.
oil level indicator light
mes on, turn the main switch
“ON”. NOTE:
EC000045 For maximum engine life, always
C warm up the engine about 1 ~ 3 min-
il level indicator light does utes before riding your scooter.
me on, ask a Yamaha dealer Never accelerate hard with a cold
ect it. engine.
EC000046
mpletely close the throttle
p.
cC
rt the engine by pushing the See the “Engine break-in” section
rt switch while applying the prior to operating the motorcycle for
nt or rear brake or by kicking the first time.
kick starter.
2/4/2004, 4:21 PM
5-2
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C
ngine trouble should occur
the break-in period, consult
ha dealer immediately.
EAU00460
g
parking the scooter, stop the
and remove the ignition key.
EW000058
w
haust system is hot. Park the
in a place where pedestri-
children are not likely to
he scooter.
park the scooter on a slope
ground the scooter may over-
5-3
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w
are not familiar with scooter
e, this work should be done by
aha dealer.
EAU00466
1
C
cooter is designed for use on 1. Tool kit
road surface only. If this
EAU00469
er is operated in abnormally Tool kit
muddy or wet conditions, the The service information included in
er should be cleaned or re- this manual is intended to provide
d more frequently. Otherwise, you, the owner, with the necessary
engine wear may result. Con- information for completing some of
Yamaha dealer for proper your own preventive maintenance
enance intervals. and minor repairs.
The tools provided in the owner’s
tool kit are to assist you in the per-
formance of periodic maintenance.
However, some other tools such as
a torque wrench are also necessary
to perform the maintenance cor-
rectly.
6-1
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6-2
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ess or damage. √ √ √ √
steering for roughness. √ √ √ √ √
ap-based grease. Every 24,000 km
olts and screws are properly tight-
√ √ √ √ √
√ √ √ √ √
6-3
2/4/2004, 4:25 PM
ation. √ √ √ √ √ √
d.
√ √ √ √
√ √ √ √ √ √
√ √ √ √ √
√ √ √ √ √ √
6-4
2/4/2004, 4:25 PM
nder or caliper cylinder, always replace the brake fluid. Check the
equired.
s of the master cylinder and caliper cylinder every two years.
ears or if cracked or damaged.
6-5
2/4/2004, 4:25 PM
1
1
6-6
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EAU01315 EAUT1529
lB Spark plug
move Removal
ve the screws. 1. Remove panel B. (Refer to page
6-7 for removal and installation
tall procedures.)
the panel in the original posi- 2. Remove the spark plug cap.
nd install the screws. 3. Use the spark plug wrench in the
tool kit to remove the spark plug
as shown.
Inspection
The spark plug is an important en-
gine component and is easy to in-
spect. The condition of the spark
plug can indicate the condition of the
engine.
6-7
2/4/2004, 4:21 PM
Tightening torque:
Spark plug:
20 Nm (2.0 mkg)
NOTE:
1 If a torque wrench is not available
when you are installing a sprark
plug gap plug, a good estimate of the correct
torque is 1/4 to 1/2 turn past finger
tion tight. Have the spark plug tightened
asure the electrode gap with to the specified torque as soon as
wire thickness gauge and, if possible.
cessary, adjust the gap to
cification.
4. Install the panel.
k plug gap:
9 ~ 1.0 mm
6-8
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6-9
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1 1
move the air filter case cover 5. Wash the air filter element gen-
removing the screws, and tly, but thoroughly in solvent.
n remove the air filter ele- 6. Squeeze out the excess solvent
nt. and let the air filter element dry.
6-10
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6-11
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w
ure maximum performance,
ervice, and safe operation, Proper loading of your scooter is im-
e following: portant for several characteristics of
pressure your scooter such as handling, brak-
check and adjust the tire
re before operating the ing, performance and safety. Do not
. carry loosely packed items that can
EW000076 shift. Securely pack your heaviest
w items close to the center of the
scooter, and distribute the weight
lation pressure should be
d and adjusted when the evenly from side to side.
ature of the tire equals the Check the condition and pressure of
t air temperature. Tire infla- your tires. NEVER OVERLOAD
essure must be adjusted ac- YOUR SCOOTER. Make sure the to-
g to total weight of cargo, tal weight of the cargo, rider, and
and accessories (fairing,
bags, etc. if approved for this accessories (fairing, saddlebags, etc.
and vehicle speed. if approved for this model) does not
exceed the maximum load of the
CE-02E
m load*: 160 kg scooter. Operation of an overloaded
pressure: Front Rear scooter could cause tire damage, an
200 kpa 200 kpa accident, or even injury.
kg (2.00 kgf/cm2, (2.00 kgf/cm2,
2.00 bar) 2.00 bar)
ad ~ 200 kpa 200 kpa
m load* (2.00 kgf/cm2, (2.00 kgf/cm2,
2.00 bar) 2.00 bar)
he total weight of cargo, rider and acces-
6-12
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w
Operating the scooter with exces-
CE-10E sively worn tires decrease riding sta-
bility and can lead to loss of control.
acturer Size Type
Have excessively worn tires
-SHIN 120/90-10 56J
replaced by a Yamaha dealer imme-
diately. Brakes, tires, and related
acturer Size Type
wheel parts replacement should be
-SHIN 130/90-10 59J
left to a Yamaha Service Technician.
CE-11E
um tire tread
1.6 mm
nd rear)
:
limits may be different by
tion from country to country.
onform to the limits specified
regulations of your own coun-
6-13
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a a
EAU00697 EAU00704
brake adjustment Rear brake adjustment
nt brake lever should have a The rear brake lever free play should
ay of 2 ~ 5 mm at the lever be adjusted to 10 ~ 20 mm at the
not, ask a Yamaha dealer to brake lever end. Adjustment is ac-
t. complished at the brake hub.
EW000100
w
orrect free play indicates a
ous condition in the brake
. Do not operate the motor-
ntil the failure in the
system is corrected. Ask a
a dealer for immediate re-
6-14
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1
1
3 2
2
r indicator 1. Wear indicator
e disk 2. Wear limit line
e pads EAU00727
Rear brake
EAU00720
king the front brake pads Apply the brake and inspect the wear
ear brake shoes indicator.
EAU00723 If the indicator reaches the wear limit
brake line, ask a Yamaha dealer to replace
the brake and inspect the wear the shoes.
tor.
wear indicator is ALMOST in
ct with the disc plate, ask a
ha dealer to replace the pads.
6-15
2/4/2004, 4:21 PM
mance.
Brake fluid replacement
The brake fluid should be replaced
mmended brake fluid: only by trained Yamaha service per-
OT 4 sonnel. Have the Yamaha dealer re-
place the following components dur-
ing periodic maintenance or when
4 is not available, DOT 3 can
they are damaged or leaking:
d.
9 oil seals (every two years)
9 brake hoses (every four years)
ill with the same type of
EAU02962
ke fluid. Mixing fluids may Cable inspection and lubrica-
ult in a harmful chemical re- tion
ion and lead to poor brake EW000112
formance. w
careful that water does not
Damage to the outer housing of
er the master cylinder when
cables may lead to internal rusting
lling. Water will significantly
and interfere with the cable move-
wer the boiling point of the
ment. Replace damaged cables as
d and may result in vapor
soon as possible to prevent unsafe
k.
conditions.
ake fluid may deteriorate
nted surfaces or plastic parts.
Lubricate the cables and cable ends.
ways clean up spilled fluid im-
If a cable does not operate smoothly,
diately.
ask a Yamaha dealer to replace it.
ve a Yamaha dealer check the
use if the brake fluid level
Recommended lubricant:
es down.
6-16 Engine oil
2/4/2004, 4:21 PM
EAU00781 EAU02965
e lever lubrication Center and sidestand lubrica-
ate the pivoting parts of both tion
levers. Lubricate the pivoting and mating
joints.
ommended lubricant: Check to see that the center and
ngine oil sidestand move up and down
smoothly.
Recommended lubricant:
Engine oil
EW000114
w
If the center and/or sidestand does
not move smoothly, consult a
Yamaha dealer.
6-17
2/4/2004, 4:21 PM
on check
ce the scooter on a level
ce.
d the scooter in an upright
sition and apply the front
ke.
sh down hard on the handle-
s several times and check if
fork rebounds smoothly.
EC000098
C
amage or unsmooth move-
s found with the front fork,
a Yamaha dealer.
6-18
2/4/2004, 4:21 PM
cC
Never try to remove the sealing caps
of the battery cells. The battery will
be damaged.
EW000116
w
ery Battery electrolyte is poisonous and
EAUT0800 dangerous, causing severe burns,
ry etc. It contains sulfuric acid. Avoid
attery is located under the contact with skin, eyes or clothing.
ard. Remove panel B to access ANTIDOTE:
attery. (Refer to page 6-7 for EXTERNAL: Flush with water.
val and installation proce- INTERNAL: Drink large quantities of
) water or milk. Follow with milk of
scooter is equipped with a magnesia, beaten egg, or vegetable
d battery. Therefore it is not oil. Call a physician immediately.
sary to check the electrolyte or EYES: Flush with water for 15 min-
battery with distilled water. If utes and get prompt medical atten-
attery seems to have dis- tion.
ed, consult a Yamaha dealer. Batteries produce explosive gases.
scooter is equipped with op- Keep sparks, flame, cigarettes etc.,
electrical accessories, the bat- away. Ventilate when charging or
nds to discharge more quickly, using in an enclosed space. Always
sure to recharge it periodically. shield your eyes when working near
6-19
2/4/2004, 4:21 PM
cC
Do not use fuses of higher amper-
age rating than those recom-
mended. Substitution of a fuse of
improper rating can cause extensive
electrical system damage and pos-
sibly a fire.
Specified fuse:
EAUT0804
eplacement 7A
e case is located beside the
Remove panel B to access
tery. (Refer to page 6-7 for
al and installation proce-
6-20
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6-21
2/4/2004, 4:21 PM
1 2
1
EC000108 EAUT1624
6-22
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6-23
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EW000125
Go to compression check.
clean with dry cloth and correct Engine doesn’t start, go to battery
gap or replace spark plugs. check.
ver
Battery good.
Engine doesn’t start, ask a Yamaha
dealer to inspect.
ver Check connections
or recharge.
6-24
2/4/2004, 4:21 PM
7-1
2/4/2004, 4:21 PM
cC
Do not use warm water since it in-
creases the corrosive action of the
salt.
7-2
2/4/2004, 4:21 PM
ECA00013
C
pply spray oil and wax spar-
gly and wipe off any excess.
ever apply oil or wax on rub-
er and plastic parts, but treat
em with a suitable care prod-
ct.
void using abrasive polishing
ompounds as they wear away
e paint.
7-3
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7-4
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7-5
2/4/2004, 4:21 PM
Engine oil
Type Yamalube 2 or 2-stroke
engine oil (JASO FC grade
or ISO EG-C, EG-D grade)
Total amount 1.4 L
8-1
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Manufacturer/model
Front CHENG SHIN / 56J
Rear CHENG SHIN / 59J
56J
59J
8-2
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Wheel travel
Front 70 mm
Rear 55 mm
Electrical
Ignition system C.D.I.
Charging system
8-3
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4W×1
8-4
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9-1
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9-2
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