Wago-I/O-System 750: Manual
Wago-I/O-System 750: Manual
Wago-I/O-System 750: Manual
doc x @ 64941 @ @ 1
Manual
WAGO-I/O-SYSTEM 750
ETHERNET Controller 10 MBit
750-842
PLC - ETHERNET TCP/IP Programmable Fieldbus
Controller
Version 2.3.0
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2 WAGO-I/O-SYSTEM 750
750-842 ETHERNET Controller 10 MBit
Hansastraße 27
D-32423 Minden
E-Mail: [email protected]
Web: http://www.wago.com
Technical Support
E-Mail: [email protected]
Every conceivable measure has been taken to ensure the accuracy and
completeness of this documentation. However, as errors can never be fully
excluded, we always appreciate any information or suggestions for improving the
documentation.
E-Mail: [email protected]
We wish to point out that the software and hardware terms as well as the
trademarks of companies used and/or mentioned in the present manual are
generally protected by trademark or patent.
=== Ende der Liste für T extmar ke Ei nband_vorne ===
Manual
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WAGO-I/O-SYSTEM 750 Table of Contents 3
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Table of Contents
Table of Contents................................................................................................... 3
1 Notes about this Documentation ................................................................. 9
1.1 Validity of this Documentation ................................................................. 9
1.2 Copyright................................................................................................... 9
1.3 Symbols ................................................................................................... 10
1.4 Number Notation ..................................................................................... 12
1.5 Font Conventions .................................................................................... 12
2 Important Notes ......................................................................................... 13
2.1 Legal Bases ............................................................................................. 13
2.1.1 Subject to Changes ............................................................................. 13
2.1.2 Personnel Qualifications ..................................................................... 13
2.1.3 Use of the WAGO-I/O-SYSTEM 750 in Compliance with Underlying
Provisions ........................................................................................... 13
2.1.4 Technical Condition of Specified Devices ......................................... 14
2.2 Safety Advice (Precautions) .................................................................... 15
2.3 Special Use Conditions for ETHERNET Devices .................................. 17
3 System Description..................................................................................... 18
3.1 Manufacturing Number ........................................................................... 19
3.2 Hardware Address (MAC ID) ................................................................. 19
3.3 Component Update.................................................................................. 20
3.4 Storage, Assembly and Transport ........................................................... 20
3.5 Assembly Guidelines/Standards.............................................................. 21
3.6 Power Supply .......................................................................................... 22
3.6.1 Isolation .............................................................................................. 22
3.6.2 System Supply .................................................................................... 23
3.6.2.1 Connection ..................................................................................... 23
3.6.2.2 Dimensioning ................................................................................. 24
3.6.3 Field Supply........................................................................................ 27
3.6.3.1 Connection ..................................................................................... 27
3.6.3.2 Fusing ............................................................................................ 29
3.6.4 Supplementary Power Supply Regulations ........................................ 32
3.6.5 Supply Example.................................................................................. 33
3.6.6 Power Supply Unit ............................................................................. 35
3.7 Grounding ............................................................................................... 36
3.7.1 Grounding the DIN Rail ..................................................................... 36
3.7.1.1 Framework Assembly .................................................................... 36
3.7.1.2 Insulated Assembly ........................................................................ 36
3.7.2 Grounding Function............................................................................ 37
3.8 Shielding ................................................................................................. 38
3.8.1 General ............................................................................................... 38
3.8.2 Bus Cables .......................................................................................... 38
3.8.3 Signal Lines ........................................................................................ 39
3.8.4 WAGO Shield Connecting System .................................................... 39
4 Device Description ..................................................................................... 40
4.1 View ........................................................................................................ 42
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4.2 Connectors............................................................................................... 44
4.2.1 Device Supply .................................................................................... 44
4.2.2 Fieldbus Connection ........................................................................... 45
4.3 Display Elements .................................................................................... 46
4.4 Operating Elements ................................................................................. 48
4.4.1 Service Interface ................................................................................. 48
4.4.2 Mode Selector Switch......................................................................... 49
4.5 Technical Data ........................................................................................ 51
4.5.1 Device Data ........................................................................................ 51
4.5.2 System Data ........................................................................................ 51
4.5.3 Supply ................................................................................................. 52
4.5.4 Fieldbus MODBUS/TCP .................................................................... 52
4.5.5 Accessories ......................................................................................... 52
4.5.6 Connection Type ................................................................................ 52
4.5.7 Climatic Environmental Conditions ................................................... 53
4.5.8 Mechanical Strength acc. to IEC 61131-2 .......................................... 53
4.6 Approvals ................................................................................................ 54
4.7 Standards and Guidelines ........................................................................ 56
5 Mounting..................................................................................................... 57
5.1 Installation Position ................................................................................. 57
5.2 Overall Configuration ............................................................................. 57
5.3 Mounting onto Carrier Rail ..................................................................... 59
5.3.1 Carrier Rail Properties ........................................................................ 59
5.3.2 WAGO DIN Rail ................................................................................ 60
5.4 Spacing .................................................................................................... 60
5.5 Mounting Sequence ................................................................................. 61
5.6 Inserting and Removing Devices ............................................................ 62
5.6.1 Inserting the Fieldbus Coupler/Controller .......................................... 63
5.6.2 Removing the Fieldbus Coupler/Controller ....................................... 63
5.6.3 Inserting the I/O Module .................................................................... 64
5.6.4 Removing the I/O Module .................................................................. 65
6 Connect Devices ......................................................................................... 66
6.1 Data Contacts/Internal Bus ..................................................................... 66
6.2 Power Contacts/Field Supply .................................................................. 67
6.3 Connecting a Conductor to the CAGE CLAMP® ................................... 68
7 Function Description ................................................................................. 69
7.1 Operating System .................................................................................... 69
7.1.1 Run-up ................................................................................................ 69
7.1.2 PFC Cycle ........................................................................................... 69
7.2 Process Data Architecture ....................................................................... 71
7.2.1 Basic Structure.................................................................................... 71
7.2.2 Example of an Input Process Image ................................................... 73
7.2.3 Example of an Output Data Process Image ........................................ 74
7.2.4 Process Data MODBUS/TCP ............................................................. 75
7.3 Data Exchange ........................................................................................ 76
7.3.1 Memory Areas .................................................................................... 77
7.3.2 Addressing .......................................................................................... 80
7.3.2.1 Addressing of I/O Modules ........................................................... 81
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13.2.4 Special Conditions for Safe Use (IEC-Ex Certificate IECEx TUN
12.0039 X) ........................................................................................ 224
13.2.5 Special Conditions for Safe Use according to ANSI/ISA 12.12.01 . 225
List of Figures .................................................................................................... 226
List of Tables ...................................................................................................... 228
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1.2 Copyright
This Manual, including all figures and illustrations, is copyright-protected. Any
further use of this Manual by third parties that violate pertinent copyright
provisions is prohibited. Reproduction, translation, electronic and phototechnical
filing/archiving (e.g., photocopying) as well as any amendments require the
written consent of WAGO Kontakttechnik GmbH & Co. KG, Minden, Germany.
Non-observance will involve the right to assert damage claims.
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10 Notes about this Documentation WAGO-I/O-SYSTEM 750
750-842 ETHERNET Controller 10 MBit
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1.3 Symbols
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Personal Injury!
Indicates a high-risk, imminently hazardous situation which, if not avoided, will
result in death or serious injury.
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Personal Injury!
Indicates a moderate-risk, potentially hazardous situation which, if not avoided,
could result in death or serious injury.
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Personal Injury!
Indicates a low-risk, potentially hazardous situation which, if not avoided, may
result in minor or moderate injury.
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Damage to Property!
Indicates a potentially hazardous situation which, if not avoided, may result in
damage to property.
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Important Note!
Indicates a potential malfunction which, if not avoided, however, will not result in
damage to property.
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Additional Information:
Refers to additional information which is not an integral part of this
documentation (e.g., the Internet).
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12 Notes about this Documentation WAGO-I/O-SYSTEM 750
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2 Important Notes
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All changes to the coupler or controller should always be carried out by qualified
personnel with sufficient skills in PLC programming.
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The devices have been developed for use in an environment that meets the IP20
protection class criteria. Protection against finger injury and solid impurities up to
12.5 mm diameter is assured; protection against water damage is not ensured.
Unless otherwise specified, operation of the devices in wet and dusty
environments is prohibited.
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14 Important Notes WAGO-I/O-SYSTEM 750
750-842 ETHERNET Controller 10 MBit
Please send your request for modified and new hardware or software
configurations directly to WAGO Kontakttechnik GmbH & Co. KG.
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For installing and operating purposes of the relevant device to your system the
following safety precautions shall be observed:
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• Change the default passwords before first use! This will reduce the risk of
unauthorized access to your system.
• Regularly change the passwords used! This will reduce the risk of
unauthorized access to your system.
• Regularly perform threat analyses. You can check whether the measures
taken meet your security requirements.
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18 System Description WAGO-I/O-SYSTEM 750
750-842 ETHERNET Controller 10 MBit
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3 System Description
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The fieldbus coupler/controller exchanges process data with the respective control
via the respective fieldbus. The programmable fieldbus controllers (PFC) allow
implementation of additional PLC functions. WAGO-I/O-PRO is used to program
the fieldbus controllers according to IEC 61131-3.
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I/O modules for diverse digital and analog I/O signals as well as special functions
can be connected to the fieldbus coupler/controller. The communication between
the fieldbus coupler/controller and the I/O modules is carried out via an internal
bus.
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Manufacturing number
01 03 01 02 03 -B060606
Calendar Year Software Hardware Firmware Internal
week version version loader number
version
Figure 3: Example of a Manufacturing Number
The manufacturing number consists of the production week and year, the software
version (if available), the hardware version of the component, the firmware loader
(if available) and further internal information for WAGO Kontakttechnik GmbH
& Co. KG.
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As part of the labeling on the right side of this component, the MAC ID is printed
in the block diagram of the fieldbus coupler/controller.
In addition, the MAC ID is located on the paper strip with two self-adhesive peel-
off strips on the left side of the fieldbus coupler/controller.
The MAC ID has a fixed length of 6 bytes (48 bits) which are presented
hexadecimal. The first three bytes identify the manufacturer (e.g. 00:30 DE for
WAGO). The second 3 bytes comprise the unique serial number of the hardware.
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20 System Description WAGO-I/O-SYSTEM 750
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This matrix makes columns available for altogether three updates to the entry of
the current update data, like production order number (NO; starting from calendar
week 13/2004), date stamp (DS), software version (SW), hardware version (HW)
and the firmware loader version (FWL, if available).
If the update of a component took place, the current version data are registered
into the columns of the matrix.
Additionally with the update of a fieldbus coupler or controller also the cover of
the configuration and programming interface of the fieldbus coupler or controller
is imprinted with the current production order number.
When assembling or repacking the components, the contacts must not be soiled or
damaged. The components must be stored and transported in appropriate
containers/packaging. Thereby, the ESD information is to be regarded.
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22 System Description WAGO-I/O-SYSTEM 750
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3.6.1 Isolation
Within the fieldbus node, there are three electrically isolated potentials:
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3.6.2.1 Connection
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Figure 5: System Supply via Fieldbus Coupler/Controller (left) and via Internal System Supply
Module (right)
Table 3: Legend for Figure “System Supply via Fieldbus Coupler/Controller (left) and via Internal
System Supply Module (right)”
Position Description
1 System supply DC 24 V (-25 % … +30 %)
2 System supply 0 V
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24 System Description WAGO-I/O-SYSTEM 750
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Figure 6: System Voltage for Standard Couplers/Controllers and Extended ECO Couplers
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3.6.2.2 Dimensioning
Recommendation
A stable power supply cannot always be assumed. Therefore, you should use
regulated power supplies to ensure the quality of the supply voltage.
Table 4: Alignment
Internal current Current consumption via system voltage (5 V for electronics
consumption*) of I/O modules and fieldbus coupler/controller).
Total current Available current for the I/O modules. Provided by the bus
for I/O modules*) power supply unit. See fieldbus coupler/controller and
internal system supply module
*)
See current catalog, manuals, Internet
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Example:
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The internal current consumption is indicated in the technical data for each bus
terminal. In order to determine the total requirement, add together the values of all
I/O modules in the node.
Please note the aggregate current for I/O modules. It may be necessary to
supply potential!
When the sum of the internal current consumption for the I/O modules exceeds
their aggregate current, you must use a supply module with bus power supply.
Install it before the position where the permissible aggregate current would be
exceeded.
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Example:
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However, the fieldbus coupler can only provide 1650 mA for the I/O modules.
Consequently, an internal system supply module (750-613), e. g. in the middle of
the node, should be added.
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Recommendation
Utilize the smartDESIGNER feature WAGO ProServe® software to configure
fieldbus node assembly. You can test the configuration via the integrated
plausibility check.
The maximum input current of the 24 V system supply is 500 mA. The exact
electrical consumption (I(V)) can be determined with the following formulas:
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26 System Description WAGO-I/O-SYSTEM 750
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5V I(5 V) total
Input current I(24 V) = ×
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24 V η
η = 0.87
(87 % Efficiency of the power supply at nominal load 24 V)
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3.6.3.1 Connection
Sensors and actuators can be directly connected to the relevant channel of the I/O
module in 1, 2, 3 or 4 conductor connection technology. The I/O module supplies
power to the sensors and actuators. The input and output drivers of some I/O
modules require the field side supply voltage.
Pos : 19.14.24 /Seri e 750 ( WAGO-I/O-SYSTEM)/Systembes chr eibung/Versorgung/F eldversorgung - Ans chl uss - Ei nspeis ung fel dsei tig (Standard + er weiterter ECO) @ 3\mod_1232950087703_21.doc x @ 26712 @ @ 1
The fieldbus coupler/controller provides field side power (DC 24 V). In this case
it is a passive power supply without protection equipment.
Pos : 19.14.25 /Seri e 750 ( WAGO-I/O-SYSTEM)/Systembes chr eibung/Versorgung/F eldversorgung - Ans chl uss - Potentialgruppen mit Eins peisekl emme @ 3\mod_1232950090437_21.doc x @ 26720 @ @ 1
Power supply modules with or without fuse holder and diagnostic capability are
available for the power supply of other field potentials (DC 24 V, AC/DC 0 …
230 V, AC 120 V, AC 230 V). The power supply modules can also be used to set
up various potential groups. The connections are connected in pairs to a power
contact.
Pos : 19.14.26 /Seri e 750 ( WAGO-I/O-SYSTEM)/Systembes chr eibung/Versorgung/F eldversorgung - Ans chl uss - Bild: F el dvers orgung (Standard + er weiterter ECO) @ 3\mod_1232950085156_21.doc x @ 26704 @ @ 1
Figure 7: Field Supply for Standard Couplers/Controllers and Extended ECO Couplers
Pos : 19.14.27 /Seri e 750 ( WAGO-I/O-SYSTEM)/Systembes chr eibung/Versorgung/F eldversorgung - Leg ende z u Abbildung "F el dvers orgung für Standard-F eldbus k/F el dvers orgung - Legende zu Abbil dung "F eldversorgung für Standard-Fel dbus k/-contr oller u er w EC O-F" @ 16\mod_1375693993330_21.doc x @ 127730 @ @ 1
Table 5: Legend for Figure “Field Supply for Standard Couplers/Controllers and Extended ECO
Couplers”
Field supply
1 24 V (-15 % / +20 %)
2 0V
3 Optional ground potential
Power jumper contacts
4 Potential distribution to adjacent I/O modules
Pos : 19.14.28 /Seri e 750 ( WAGO-I/O-SYSTEM)/Systembes chr eibung/Versorgung/F eldversorgung - Ans chl uss - Weiterl eitung Vers orgungsspg., Strombel astung 10 A, neue Eins peisekl emme @ 8\mod_1279805441785_21.doc x @ 60845 @ @ 1
The field-side power supply is automatically derived from the power jumper
contacts when snapping an I/O module.
The current load of the power contacts must not exceed 10 A on a continual basis.
Manual
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28 System Description WAGO-I/O-SYSTEM 750
750-842 ETHERNET Controller 10 MBit
By inserting an additional power supply module, the field supply via the power
contacts is disrupted. From there a new power supply occurs which may also
contain a new voltage potential.
Pos : 19.14.29 /Seri e 750 ( WAGO-I/O-SYSTEM)/Systembes chr eibung/Versorgung/F eldversorgung - Ans chl uss - 2 Hi nweise: Potential neu ei ns peis en + Dis tanz kl emme @ 3\mod_1232950091343_21.doc x @ 26724 @ @ 1
Re-establish the ground connection when the connection to the power jumper
contacts is disrupted!
Some I/O modules have no or very few power contacts (depending on the I/O
function). Due to this, the passing through of the relevant potential is disrupted. If
you require a field supply via power jumper contacts for subsequent I/O modules,
then you have to use a power supply module.
Note the data sheets of the I/O modules.
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WAGO-I/O-SYSTEM 750 System Description 29
750-842 ETHERNET Controller 10 MBit
Pos : 19.14.31 /Seri e 750 ( WAGO-I/O-SYSTEM)/Systembes chr eibung/Versorgung/F eldversorgung - Absic herung @ 3\mod_1232950081500_21.doc x @ 26692 @ 4 @ 1
3.6.3.2 Fusing
Internal fusing of the field supply is possible for various field voltages via an
appropriate power supply module.
In order to insert or change a fuse, or to switch off the voltage in succeeding I/O
modules, the fuse holder may be pulled out. In order to do this, use a screwdriver
for example, to reach into one of the slits (one on both sides) and pull out the
holder.
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30 System Description WAGO-I/O-SYSTEM 750
750-842 ETHERNET Controller 10 MBit
After changing the fuse, the fuse carrier is pushed back into its original position.
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750-842 ETHERNET Controller 10 MBit
Alternatively, fusing can be done externally. The fuse modules of the WAGO
series 281 and 282 are suitable for this purpose.
Figure 14: Fuse Modules with Pivotable Fuse Carrier, Series 281
Figure 15: Fuse Modules with Pivotable Fuse Carrier, Series 2002
Pos : 19.14.32 /D okumentation allgemein/Gliederungselemente/---Sei tenwechsel--- @ 3\mod_1221108045078_0.doc x @ 21810 @ @ 1
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750-842 ETHERNET Controller 10 MBit
Pos : 19.14.33 /Seri e 750 ( WAGO-I/O-SYSTEM)/Systembes chr eibung/Versorgung/Ergänz ende Eins peisungs vors chriften (Standar d) @ 3\mod_1232950080218_21.doc x @ 26684 @ 3 @ 1
Filter modules for 24 V supply are required for the certified operation of the
system.
Therefore, the following power supply concept must be absolutely complied with.
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750-842 ETHERNET Controller 10 MBit
Pos : 19.14.35 /Seri e 750 ( WAGO-I/O-SYSTEM)/Systembes chr eibung/Versorgung/Vers orgungs beis piel - Übersc hrift + Hinweis @ 3\mod_1232949833531_21.doc x @ 26670 @ 3 @ 1
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750-842 ETHERNET Controller 10 MBit
Pos : 19.14.39 /Seri e 750 ( WAGO-I/O-SYSTEM)/Systembes chr eibung/Versorgung/Netzger äte @ 3\mod_1232950093484_21.doc x @ 26728 @ 3 @ 1
Recommendation
A stable power supply cannot always be assumed everywhere. Therefore, you
should use regulated power supplies to ensure the quality of the supply voltage
(see also table “WAGO power supply units”).
For brief voltage dips, a buffer (200 µF per 1 A load current) must be provided.
The power demand must be determined individually depending on the entry point
of the field supply. All loads through field devices and I/O modules must be taken
into account. The field supply also impacts the I/O modules because the input and
output drivers of some I/O modules require the voltage of the field supply.
Manual
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36 System Description WAGO-I/O-SYSTEM 750
750-842 ETHERNET Controller 10 MBit
Pos : 19.14.41 /Seri e 750 ( WAGO-I/O-SYSTEM)/Systembes chr eibung/Versorgung/Er dung @ 3\mod_1231246555687_21.doc x @ 25802 @ 23443 @ 1
3.7 Grounding
3.7.1 Grounding the DIN Rail
3.7.1.1 Framework Assembly
When setting up the framework, the carrier rail must be screwed together with the
electrically conducting cabinet or housing frame. The framework or the housing
must be grounded. The electrical connection is established via the screw. Thus,
the carrier rail is grounded.
Recommendation
The optimal setup is a metallic assembly plate with grounding connection which
is electrically conductive linked to the carrier rail.
The separate grounding of the carrier rail can be easily set up with the aid of the
WAGO ground wire terminals.
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WAGO-I/O-SYSTEM 750 System Description 37
750-842 ETHERNET Controller 10 MBit
The bottom CAGE CLAMP® connectors of the supply modules enable optional
connection of a field-side functional ground. This potential is made available to
the I/O module arranged on the right through the spring-loaded contact of the
three power contacts. Some I/O modules are equipped with a knife-edge contact
that taps this potential. This forms a potential group with regard to functional
ground with the I/O module arranged on the left.
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38 System Description WAGO-I/O-SYSTEM 750
750-842 ETHERNET Controller 10 MBit
Pos : 19.14.43 /Seri e 750 ( WAGO-I/O-SYSTEM)/Systembes chr eibung/Versorgung/Schir mung @ 3\mod_1231251994828_21.doc x @ 25813 @ 23333 @ 1
3.8 Shielding
3.8.1 General
Use of shielded cables reduces electromagnetic interference and thus increases
signal quality. Measurement errors, data transmission errors and interference due
to excessive voltage can be prevented.
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WAGO-I/O-SYSTEM 750 System Description 39
750-842 ETHERNET Controller 10 MBit
Manual
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40 Device Description WAGO-I/O-SYSTEM 750
750-842 ETHERNET Controller 10 MBit
Pos : 21 /All e Seri en (Allgemei ne Module)/Ü berschriften für alle Serien/Gerätebesc hreibung/Gerätebeschr eibung - Übersc hrift 1 @ 3\mod_1233756084656_21.doc x @ 27096 @ 1 @ 1
4 Device Description
Pos : 22.1 /Serie 750 (WAGO-I/O-SYST EM)/Ger ätebesc hrei bung/Ei nlei tung/F eldbus koppl er/-c ontroller/Einl eitender Text/D er programmier bare F eldbusc ontroller xy ( kurz: PFC) kombi nier t di e... ( 841,842,871,873, 881) @ 6\mod_1255500548718_21.doc x @ 42643 @ @ 1
In the Fieldbus Controller, all input signals from the sensors are combined. After
connecting the ETHERNET TCP/IP Fieldbus Controller, the Fieldbus Controller
determines which I/O modules are on the node and creates a local process image
from these. Analog and specialty module data is sent via words and/or bytes;
digital data is grouped bit-by-bit.
Pos : 22.3 /Serie 750 (WAGO-I/O-SYST EM)/Ger ätebesc hrei bung/Ei nlei tung/F eldbus koppl er/-c ontroller/Einl eitender Text/D as l okale Prozes sabbild wird in ei nen Ein- u. Ausg.. (341,342,829,830,841,842,871,872,878,881,882) @ 6\mod_1255502296859_21.doc x @ 42666 @ @ 1
The local process image is divided into two data zones containing the data
received and the data to be sent.
Pos : 22.4 /Serie 750 (WAGO-I/O-SYST EM)/Ger ätebesc hrei bung/Ei nlei tung/F eldbus koppl er/-c ontroller/Einl eitender Text/Di e D aten der analog en Bus kl emmen werden in der R eihenf... (806,829,830,841,842,871,872,873,881,882) @ 6\mod_1255502752640_21.doc x @ 42676 @ @ 1
The data of the analog modules is mapped first into the process image. The
modules are mapped in the order of their physical position after the controller.
Pos : 22.5 /Serie 750 (WAGO-I/O-SYST EM)/Ger ätebesc hrei bung/Ei nlei tung/F eldbus koppl er/-c ontroller/Einl eitender Text/Di e Bits der digitalen Bus kl emmen wer den z u Worten zus .. ( 829,830,841,842,871,872,873,881,882) @ 6\mod_1255503166453_21.doc x @ 42682 @ @ 1
The bits of the digital modules are combined into words and then mapped after the
analog ones in the process image. If the number of digital I/Os is greater than 16
bits, the Fieldbus Controller automatically begins a new word.
Pos : 22.6 /Serie 750 (WAGO-I/O-SYST EM)/Ger ätebesc hrei bung/Ei nlei tung/F eldbus koppl er/-c ontroller/Einl eitender Text/Ents prec hend der IEC 61131-3- Progr. erfolgt di e Bearb... ( 806,829,830,841,842,871,872,873,881,882) @ 6\mod_1255503498781_21.doc x @ 42693 @ @ 1
According to IEC 61131-3 programming, data processing occurs in the PFC. The
process results can be output directly on sensors/actuators or transmitted via
fieldbus to the higher-order controller.
Pos : 22.7 /Serie 750 (WAGO-I/O-SYST EM)/Ger ätebesc hrei bung/Ei nlei tung/F eldbus koppl er/-c ontroller/Einl eitender Text/Wahl weis e kann der Fel dbusc ontroll er über die ETH ERNET-M edi entypen 100Bas eT X oder..( 829,830,841,842) @ 6\mod_1255503788625_21.doc x @ 42699 @ @ 1
The Fieldbus Controller then has the option of communicating with higher-order
systems either via 10/100 Mbit/s (ETHERNET), "100BaseTX" or "10BaseT."
For this the Fieldbus Controller has a RJ-45 interface.
Pos : 22.8 /Serie 750 (WAGO-I/O-SYST EM)/Ger ätebesc hrei bung/Ei nlei tung/F eldbus koppl er/-c ontroller/Einl eitender Text/Di e Erstellung des Appli kations programms erfolgt mit WAGO-I/Di e Erstellung des Appli kations programms erfolgt mit WAGO-I/O-PR O gem (806, 831, 842, 880, 884, 885) @ 9\mod_1285840957130_21.doc x @ 65333 @ @ 1
The fieldbus controller has 128 KB program memory, 64 KB data memory and
8 KB retentive memory available for the IEC 61131-3 programming.
Pos : 22.10 /Serie 750 ( WAGO-I/O-SYST EM)/Gerätebeschr eibung/Ei nleitung/Fel dbus koppl er/-contr oller/Einl eitender T ext/D er Anwender hat Zugriff auf alle Fel dbus- und Ei n-Ausgangsdaten. (Contr oller) @ 6\mod_1255505042953_21.doc x @ 42714 @ @ 1
In order to send process data via ETHERNET, the controller supports a series of
network protocols.
Pos : 22.12 /Serie 750 ( WAGO-I/O-SYST EM)/Gerätebeschr eibung/Ei nleitung/Fel dbus koppl er/-contr oller/Einl eitender T ext/D er Pr ozessdatenaustausc h fi ndet mit Hilfe des MOD BUS/TCP (UDP)-Pr otokolls statt. (342,842) @ 6\mod_1255505900078_21.doc x @ 42735 @ @ 1
For the management and diagnosis of the system, the BootP and the HTTP
protocols are available.
Pos : 22.14 /Serie 750 ( WAGO-I/O-SYST EM)/Gerätebeschr eibung/Ei nleitung/Fel dbus koppl er/-contr oller/Einl eitender T ext/D er Anwender kann Clients und Ser ver über ei ne int Soc ket- API ( 829,830,841,842,871,872,873,881,882) @ 6\mod_1255509705625_21.doc x @ 42760 @ @ 1
Manual
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WAGO-I/O-SYSTEM 750 Device Description 41
750-842 ETHERNET Controller 10 MBit
The user can program clients and servers via an internal socket-API for all
transport protocols (TCP, UDP, etc.) with functional modules. Library functions
are available for function expansion.
Pos : 22.15 /Serie 750 ( WAGO-I/O-SYST EM)/Gerätebeschr eibung/Ei nleitung/Fel dbus koppl er/-contr oller/Einl eitender T ext/F ür di e Konfigur ati on und Ver wal tung des Sys tems bi etet (829,830,841,842,849,871,872,873,881,882) @ 6\mod_1255511017906_21.doc x @ 42775 @ @ 1
The controller has an internal server for the configuration and administration of
the system.
Pos : 22.16 /Serie 750 ( WAGO-I/O-SYST EM)/Gerätebeschr eibung/Ei nleitung/Fel dbus koppl er/-contr oller/Einl eitender T ext/Infor mati onen über die Konfiguration, den Status und di e E/A-Daten des Fel dbus knoten sind... ( 842) @ 6\mod_1255606453750_21.doc x @ 42943 @ @ 1
HTML pages stored in the Fieldbus Controller allow access to information about
the configuration, the status and the I/O data of the fieldbus node via Web
browsers.
Pos : 23 /Serie 750 ( WAGO-I/O-SYST EM)/Ger ätebesc hrei bung/Ei nlei tung/F eldbus koppler/-c ontroller/Kompati bilität mit I/O- PRO/Kompati bilität 750-0842 @ 5\mod_1252502004053_21.doc x @ 41504 @ @ 1
Commentary:
- Fieldbus Controller NOT compatible with WAGO-I/O-PRO version.
Fieldbus Controller compatible with WAGO-I/O-PRO version, independent of the controller
hard- or software.
SW ≥ xy Fieldbus Controller compatible with WAGO-I/O-PRO version, if the controller has software xy
or higher.
Manual
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42 Device Description WAGO-I/O-SYSTEM 750
750-842 ETHERNET Controller 10 MBit
Pos : 25 /All e Seri en (Allgemei ne Module)/Ü berschriften für alle Serien/Gerätebesc hreibung/Ansic ht - Ü berschrift 2 @ 4\mod_1240984217343_21.doc x @ 31958 @ 2 @ 1
4.1 View
Pos : 26.1 /Serie 750 (WAGO-I/O-SYST EM)/Ger ätebesc hrei bung/Ansic ht/Fel dbus koppl er/-contr oller/Leg ende/Ansic ht - allg. Einl eitung für Koppler/C ontroll er @ 4\mod_1238494230133_21.doc x @ 29446 @ @ 1
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WAGO-I/O-SYSTEM 750 Device Description 43
750-842 ETHERNET Controller 10 MBit
Pos : 26.4 /Serie 750 (WAGO-I/O-SYST EM)/Ger ätebesc hrei bung/Ansic ht/Fel dbus koppl er/-contr oller/Leg ende/Ansic ht - Legende zur Ansicht ETHERN ET TC P/IP-Contr oller ( 750-842, - 843) - T abellenkopf und Nr: 1 @ 5\mod_1244116110427_21.doc x @ 34918 @ @ 1
Manual
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44 Device Description WAGO-I/O-SYSTEM 750
750-842 ETHERNET Controller 10 MBit
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4.2 Connectors
Pos : 29 /Serie 750 ( WAGO-I/O-SYST EM)/Ger ätebesc hrei bung/Schematisc he Sc haltbil der/Fel dbus koppl er/-contr oller/Ger äteei nspeis ung - Ü berschrift 3 und Einl eitung 750-0xxx @ 5\mod_1245074097866_21.doc x @ 35349 @ 3 @ 1
The device supply generates the necessary voltage to power the electronics of the
device and the internal electronics of the connected I/O modules.
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750-842 ETHERNET Controller 10 MBit
Pos : 32.1 /Serie 750 (WAGO-I/O-SYST EM)/Ger ätebesc hrei bung/Ansc hl üsse/F eldbus koppler/-c ontroller/Fel dbus anschl uss - Übersc hrift 3 @ 5\mod_1245071569213_21.doc x @ 35313 @ 3 @ 1
The RJ-45 socket on the fieldbus couplers are wired per the 100BaseTX standard.
The specification for the connecting cable is a twisted pair cable of Category 5.
Cables of type SUTP (Screened-Unshielded Twisted Pair) and STP (Shielded
Twisted Pair) with a maximum segment length of 100 meters may be used.
Pos : 32.4 /Serie 750 (WAGO-I/O-SYST EM)/Ger ätebesc hrei bung/Ansc hl üsse/F eldbus koppler/-c ontroller/Di e Anschl usss tell e ist so konzi piert, dass Einbau i n einen 80 mm hohen Schalts chr ank möglich ist. @ 5\mod_1245073401892_21.doc x @ 35339 @ @ 1
The RJ-45 socket is arranged physically lower, allowing the coupler to fit in an
80 mm high enclosure once connected.
Pos : 32.5 /Serie 750 (WAGO-I/O-SYST EM)/Ger ätebesc hrei bung/Ansc hl üsse/F eldbus koppler/-c ontroller/Tabell e, Abbil dung, Busansc hl uss und Stec kerbeleg ung RJ- 45- Stec ker @ 5\mod_1245073518124_21.doc x @ 35342 @ @ 1
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46 Device Description WAGO-I/O-SYSTEM 750
750-842 ETHERNET Controller 10 MBit
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The operating condition of the fieldbus controller or the node is displayed with the
help of illuminated indicators in the form of light-emitting diodes (LEDs).
The LED information is routed to the top of the case by light fibres. In some
cases, these are multi-colored (red, green or red/green (=orange)).
Pos : 35.2 /Serie 750 (WAGO-I/O-SYST EM)/Ger ätebesc hrei bung/Anz eigeelemente/Fel dbus koppl er/-contr oller/Bilder/Anz eigeelemente 750- 0842, - 0843 - Bild @ 5\mod_1253107674784_21.doc x @ 41712 @ @ 1
+
For the diagnostics of the different domains fieldbus, node and supply voltage, the
LEDs can be divided into three groups:
ON green
Pos : 35.5 /Serie 750 (WAGO-I/O-SYST EM)/Ger ätebesc hrei bung/Anz eigeelemente/Fel dbus koppl er/-contr oller/Legende/Anz eigeelemente - F eldbus status ETHERN ET-basi ert, spezifisc her Tabellenteil 'LIN K' @ 4\mod_1240829460548_21.doc x @ 31363 @ @ 1
indicates a correct initialization
LINK green
Pos : 35.6 /Serie 750 (WAGO-I/O-SYST EM)/Ger ätebesc hrei bung/Anz eigeelemente/Fel dbus koppl er/-contr oller/Legende/Anz eigeelemente - F eldbus status ETHERN ET-basi ert, spezifisc her Tabellenteil 'TxD /R xD' @ 4\mod_1240920760083_21.doc x @ 31791 @ @ 1
indicates a connection to the physical network
TxD/RxD red/green/ indicates the existing transfer of data
orange
Pos : 35.7 /Serie 750 (WAGO-I/O-SYST EM)/Ger ätebesc hrei bung/Anz eigeelemente/Fel dbus koppl er/-contr oller/Legende/Anz eigeelemente - F eldbus status ETHERN ET-basi ert, spezifisc her Tabellenteil 'ERROR' @ 5\mod_1253106993201_21.doc x @ 41700 @ @ 1
ERROR
Pos : 35.8 /Serie 750 (WAGO-I/O-SYST EM)/Ger ätebesc hrei bung/Anz eigeelemente/Fel dbus koppl er/-contr oller/Legende/Anz eigeelemente - Knotens tatus Tabellenüberschrift und 'I/O' @ 4\mod_1240921390924_21.doc x @ 31809 @ @ 1
red indicates a fieldbus error
+
USR red/green/ indicates information to the Internal bus faults, controlled from the
orange
Pos : 35.10 /Serie 750 ( WAGO-I/O-SYST EM)/Gerätebeschr eibung/Anzeig eel emente/F eldbus koppler /-controll er/Legende/Anz eigeel emente - Versorgungsspannungsstatus T abellenübersc hrift und ' A', 'B', 'C' @ 4\mod_1240922382486_21.doc x @ 31817 @ @ 1
user programm according to the visualization programming.
+
Pos : 35.11 /Serie 750 ( WAGO-I/O-SYST EM)/Gerätebeschr eibung/Anzeig eel emente/F eldbus koppler /-controll er/Legende/Informati on: Infor mationen z u der LED-Signalisier ung @ 4\mod_1239098329547_21.doc x @ 30154 @ @ 1
Manual
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Manual
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48 Device Description WAGO-I/O-SYSTEM 750
750-842 ETHERNET Controller 10 MBit
Pos : 37 /All e Seri en (Allgemei ne Module)/Ü berschriften für alle Serien/Gerätebesc hreibung/Bedienel emente - Ü berschrift 2 @ 4\mod_1239191655456_21.doc x @ 30439 @ 2 @ 1
Table 17: Legend for Figure “Service Interface (closed and opened flap)”
Number Description
1 Open closed flap
2 View Service Interface
Pos : 38.3 /Serie 750 (WAGO-I/O-SYST EM)/Ger ätebesc hrei bung/Bedienel emente/F el dbus koppl er/-contr oller/Achtung: Ger ät muss spannungsfrei sei n! (für Ans chl uss von 750-920, - 923, -921) @ 4\mod_1239105946740_21.doc x @ 30247 @ @ 1
The connection to the 4-pin header under the cover flap can be realized via the
communication cables with the item numbers750-920 and 750-923 or via the
WAGO radio adapter with the item number 750-921.
Pos : 39 /D okumentation allgemei n/Glieder ungs elemente/---Seitenwechs el--- @ 3\mod_1221108045078_0.doc x @ 21810 @ @ 1
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WAGO-I/O-SYSTEM 750 Device Description 49
750-842 ETHERNET Controller 10 MBit
Pos : 40.1 /Serie 750 (WAGO-I/O-SYST EM)/Ger ätebesc hrei bung/Bedienel emente/F el dbus koppl er/-contr oller/Betriebsartensc halter - Ü berschrift 3, Ansic ht und Einlei tung (Contr oller) @ 4\mod_1239106871099_21.doc x @ 30280 @ 3 @ 1
Figure 26: Mode Selector Switch (closed and open damper of the service port)
The mode selector switch determines the loading, starting and stopping of the
PLC-application by the fieldbus controller. This multifunction sliding switch
features 3 slide lock positions and a push-button function.
The sliding switch is designed for a number of operations in compliance with
EN61131T2.
Pos : 40.3 /Serie 750 (WAGO-I/O-SYST EM)/Ger ätebesc hrei bung/Bedienel emente/F el dbus koppl er/-contr oller/Betriebsartensc halter - T abell en @ 4\mod_1240571618379_21.doc x @ 31290 @ @ 1
The mode selector switch position does not affect software start/stop!
The position of the operating mode switch does not prevent the starting and
stopping of the PFC application from WAGO-I/O-PRO.
Manual
Version 2.3.0
50 Device Description WAGO-I/O-SYSTEM 750
750-842 ETHERNET Controller 10 MBit
One of the following functions is active, depending on which of the three static
positions — “top”, “center” or “bottom” — the switch is located at when
energized or during a hardware or software reset:
The fieldbus controller performs the following functions if the switch’s position is
changed during operation:
Table 2: Mode Selector Switch Positions, Dynamic Positions During Ongoing Operation
Position change for the Function
mode selector switch
From the top to the “STOP” – stop program processing,
center position PFC application is stopped
From the center to the “RUN” – activate program processing,
top position Boot project (if available) is started
From the center to the No reaction.
bottom position The bootstrap loader is started after PowerOn/Reset
From the bottom to the No reaction.
center position
Press down Hardware reset.
(e.g., using a All outputs are reset; variables are set to 0, FALSE, or to an initial
screwdriver) value.
Retain variables or markers are not changed.
A hardware reset can be executed on STOP or on RUN at any position
of the mode selector switch!
Fieldbus coupler restart.
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WAGO-I/O-SYSTEM 750 Device Description 51
750-842 ETHERNET Controller 10 MBit
Pos : 42 /All e Seri en (Allgemei ne Module)/Ü berschriften für alle Serien/Gerätebesc hreibung/Technisc he Daten - Ü berschrift 2 @ 3\mod_1232967587687_21.doc x @ 26924 @ 2 @ 1
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52 Device Description WAGO-I/O-SYSTEM 750
750-842 ETHERNET Controller 10 MBit
4.5.3 Supply
Table 20: Technical data – Supply
Voltage supply DC 24 V (-25 % ... +30 %)
Input current max. 500 mA at 24 V
Efficiency of the power supply 87 %
Internal current consumption 200 mA at 5 V
Total current for I/O modules 1800 mA at 5 V
Isolation 500 V system/supply
Voltage via power jumper contacts DC 24 V (-25 % ... +30 %)
Current via power jumper contacts max. DC 10 A
4.5.5 Accessories
Table 6: Technical data – Accessories
Miniature WSB Quick marking system
WAGO-I/O-PRO CAA
Pos : 43.4.1 /All e Serien ( Allgemei ne Module)/Ü bers chriften für alle Serien/Gerätebeschr eibung/Ansc hlus stechni k - Ü berschrift 3 @ 17\mod_1380123271324_21.doc x @ 132788 @ 3 @ 1
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WAGO-I/O-SYSTEM 750 Device Description 53
750-842 ETHERNET Controller 10 MBit
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54 Device Description WAGO-I/O-SYSTEM 750
750-842 ETHERNET Controller 10 MBit
Pos : 45 /All e Seri en (Allgemei ne Module)/Ü berschriften für alle Serien/Gerätebesc hreibung/Zul ass ungen - Übersc hrift 2 @ 3\mod_1224055364109_21.doc x @ 24030 @ 2 @ 1
4.6 Approvals
Pos : 46 /Serie 750 ( WAGO-I/O-SYST EM)/Ger ätebesc hrei bung/Z ulass ungen/Infor mation: Weitere Infor mationen zu Zul ass ungen 750- xxxx @ 3\mod_1227190967156_21.doc x @ 25221 @ @ 1
Conformity Marking
Pos : 49 /All e Seri en (Allgemei ne Module)/Z ulassungen/Standardz ulassungen/cU Lus (U L508) @ 3\mod_1224055013140_0.doc x @ 24020 @ @ 1
CULUS UL508
Pos : 50 /Serie 750 ( WAGO-I/O-SYST EM)/Ger ätebesc hrei bung/Z ulass ungen/Ex/Z ulas sungen F Bkoppler/-c ontroll er 750- xxxx Ex, ohne Variantenangabe - Einl eitung @ 9\mod_1285063104018_21.doc x @ 64892 @ @ 1
Pos : 52 /All e Seri en (Allgemei ne Module)/Z ulassungen/Ex-Z ulass ungen/Sonstige/Br asilian Ex TU EV 12.1297 X Ex nA IIC T 4 Gc @ 16\mod_1379922057421_0.doc x @ 132410 @ @ 1
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WAGO-I/O-SYSTEM 750 Device Description 55
750-842 ETHERNET Controller 10 MBit
BV (Bureau Veritas)
Pos : 54.4 /All e Seri en ( Allgemei ne Dokumente) ( Allgemei ne Module)/Z ulassungen/Sc hiffsz ul ass ungen/DN V (D et N ors ke Veritas) Cl ass B @ 3\mod_1224492540562_0.doc x @ 24224 @ @ 1
Manual
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56 Device Description WAGO-I/O-SYSTEM 750
750-842 ETHERNET Controller 10 MBit
Pos : 57 /All e Seri en (Allgemei ne Module)/Ü berschriften für alle Serien/Gerätebesc hreibung/Nor men und Ric htlini en - Übersc hrift 2 @ 4\mod_1242804031875_21.doc x @ 33646 @ 2 @ 1
Manual
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WAGO-I/O-SYSTEM 750 Mounting 57
750-842 ETHERNET Controller 10 MBit
Pos : 65 /All e Seri en (Allgemei ne Module)/Ü berschriften für alle Serien/Monti eren/M ontier en - Übersc hrift 1 @ 3\mod_1225446744750_21.doc x @ 24900 @ 1 @ 1
5 Mounting
Pos : 66.1 /Serie 750 (WAGO-I/O-SYST EM)/M ontieren/D emontieren/Einbaul age @ 3\mod_1225446818312_21.doc x @ 24903 @ 2 @ 1
Pos : 66.2 /Serie 750 (WAGO-I/O-SYST EM)/M ontieren/D emontieren/Gesamtaus bau @ 3\mod_1231764099468_21.doc x @ 25940 @ 2 @ 1
Examples:
Exception:
The number of connected I/O modules also depends on the type of fieldbus
coupler/controller is used. For example, the maximum number of stackable I/O
modules on one PROFIBUS DP/V1 fieldbus coupler/controller is 63 with no
passive I/O modules and end module.
Manual
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58 Mounting WAGO-I/O-SYSTEM 750
750-842 ETHERNET Controller 10 MBit
Increase the total length using a coupler module for internal data bus
extension!
You can increase the total length of a fieldbus node by using a 750-628 I/O
Module (coupler module for internal data bus extension). For such a
configuration, attach a 750-627 I/O Module (end module for internal data bus
extension) after the last I/O module of a module assembly. Use an RJ-45 patch
cable to connect the I/O module to the coupler module for internal data bus
extension of another module block.
This allows you to segment a fieldbus node into a maximum of 11 blocks with
maximum of 10 I/O modules for internal data bus extension.
The maximum cable length between two blocks is five meters.
More information is available in the manuals for the 750-627 and 750-628 I/O
Modules.
Pos : 66.3 /Dokumentation allgemei n/Glieder ungs elemente/---Seitenwechs el--- @ 3\mod_1221108045078_0.doc x @ 21810 @ @ 1
Manual
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WAGO-I/O-SYSTEM 750 Mounting 59
750-842 ETHERNET Controller 10 MBit
Pos : 66.4 /Serie 750 (WAGO-I/O-SYST EM)/M ontieren/D emontieren/M ontage auf Tr agschi ene @ 3\mod_1225447227234_21.doc x @ 24906 @ 233 @ 1
Carrier rails have different mechanical and electrical properties. For the optimal
system setup on a carrier rail, certain guidelines must be observed:
• The carrier rail must optimally support the EMC measures integrated into
the system and the shielding of the I/O module connections.
• The geometry of the carrier rail must not be altered in order to secure the
safe hold of the components. In particular, when shortening or mounting the
carrier rail, it must not be crushed or bent.
• The base of the I/O components extends into the profile of the carrier rail.
For carrier rails with a height of 7.5 mm, mounting points are to be riveted
under the node in the carrier rail (slotted head captive screws or blind
rivets).
• The medal springs on the bottom of the housing must have low-impedance
contact with the DIN rail (wide contact surface is possible).
Manual
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60 Mounting WAGO-I/O-SYSTEM 750
750-842 ETHERNET Controller 10 MBit
Pos : 66.5 /Serie 750 (WAGO-I/O-SYST EM)/M ontieren/D emontieren/Abstände @ 3\mod_1225448283750_21.doc x @ 24920 @ 2 @ 1
5.4 Spacing
The spacing between adjacent components, cable conduits, casing and frame sides
must be maintained for the complete fieldbus node.
The spacing creates room for heat transfer, installation or wiring. The spacing to
cable conduits also prevents conducted electromagnetic interferences from
influencing the operation.
Pos : 66.6 /Dokumentation allgemei n/Glieder ungs elemente/---Seitenwechs el--- @ 3\mod_1221108045078_0.doc x @ 21810 @ @ 1
Manual
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WAGO-I/O-SYSTEM 750 Mounting 61
750-842 ETHERNET Controller 10 MBit
Pos : 66.7 /Serie 750 (WAGO-I/O-SYST EM)/M ontieren/D emontieren/M ontagerei henfolge @ 3\mod_1231770210031_21.doc x @ 25992 @ 2 @ 1
The reliable positioning and connection is made using a tongue and groove
system. Due to the automatic locking, the individual devices are securely seated
on the rail after installation.
Starting with the fieldbus coupler/controller, the I/O modules are mounted
adjacent to each other according to the project design. Errors in the design of the
node in terms of the potential groups (connection via the power contacts) are
recognized, as the I/O modules with power contacts (blade contacts) cannot be
linked to I/O modules with fewer power contacts.
Pos : 66.8 /Serie 750 (WAGO-I/O-SYST EM)/Wic htige Erläuterungen/Sicherheits- und sonstig e Hinweis e/Vorsic ht/Vorsicht: Verl etz ungsgefahr durc h s charfkantige M ess er kontakte! @ 6\mod_1256193279401_21.doc x @ 43414 @ @ 1
Manual
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62 Mounting WAGO-I/O-SYSTEM 750
750-842 ETHERNET Controller 10 MBit
Pos : 66.12 /Serie 750 ( WAGO-I/O-SYST EM)/Monti eren/D emonti eren/Ger äte ei nfügen und entfernen - Ü bersc hrift 2 @ 3\mod_1231768483250_21.doc x @ 25950 @ 2 @ 1
Manual
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WAGO-I/O-SYSTEM 750 Mounting 63
750-842 ETHERNET Controller 10 MBit
Pos : 66.15 /Serie 750 ( WAGO-I/O-SYST EM)/Monti eren/D emonti eren/F eldbus koppler/-c ontroll er ei nfügen @ 3\mod_1234168173031_21.doc x @ 27456 @ 3 @ 1
3. Use a screwdriver blade to turn the locking disc until the nose of the locking
disc engages behind the carrier rail (see the following figure). This prevents
the fieldbus coupler/controller from canting on the carrier rail.
Electrical connections for data or power contacts to adjacent I/O modules are
disconnected when removing the fieldbus coupler/controller.
Pos : 66.18 /D okumentati on allgemei n/Gli ederungsel emente/---Seitenwec hs el--- @ 3\mod_1221108045078_0.doc x @ 21810 @ @ 1
Manual
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64 Mounting WAGO-I/O-SYSTEM 750
750-842 ETHERNET Controller 10 MBit
Pos : 66.19 /Serie 750 ( WAGO-I/O-SYST EM)/Monti eren/D emonti eren/Bus kl emme einfügen @ 3\mod_1231769726703_21.doc x @ 25989 @ 3 @ 1
Manual
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WAGO-I/O-SYSTEM 750 Mounting 65
750-842 ETHERNET Controller 10 MBit
Pos : 66.21 /Serie 750 ( WAGO-I/O-SYST EM)/Monti eren/D emonti eren/Bus kl emme entfer nen @ 4\mod_1239169375203_21.doc x @ 30334 @ 3 @ 1
Manual
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66 Connect Devices WAGO-I/O-SYSTEM 750
750-842 ETHERNET Controller 10 MBit
Pos : 68 /All e Seri en (Allgemei ne Module)/Ü berschriften für alle Serien/Ansc hließ en/Ger äte ansc hließen - Ü bers chrift 1 @ 3\mod_1234172889468_21.doc x @ 27460 @ 1 @ 1
6 Connect Devices
Pos : 69.1 /Serie 750 (WAGO-I/O-SYST EM)/Ans chli eßen/D atenkontakte/Klemmenbus - Ü berschrift 2 @ 7\mod_1266320620183_21.doc x @ 50718 @ 2 @ 1
Manual
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750-842 ETHERNET Controller 10 MBit
Pos : 69.6 /Serie 750 (WAGO-I/O-SYST EM)/Ans chli eßen/Leis tungs kontakte/Fel dversorgung - Ü bersc hrift 2 @ 7\mod_1266320656354_21.doc x @ 50722 @ 2 @ 1
Self-cleaning power jumper contacts used to supply the field side are located on
the right side of most of the fieldbus couplers/controllers and on some of the I/O
modules. These contacts come as touch-proof spring contacts. As fitting
counterparts the I/O modules have male contacts on the left side.
Manual
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68 Connect Devices WAGO-I/O-SYSTEM 750
750-842 ETHERNET Controller 10 MBit
Pos : 69.11 /Serie 750 ( WAGO-I/O-SYST EM)/Ansc hließ en/Leiter an CAGE CLAMP ansc hließ en (allgemein) - Ü berschrift 2 und T ext @ 3\mod_1225448660171_21.doc x @ 24928 @ 2 @ 1
If more than one conductor must be routed to one connection, these must be
connected in an up-circuit wiring assembly, for example using WAGO feed-
through terminals.
Exception:
If it is unavoidable to jointly connect 2 conductors, then you must use a ferrule to
join the wires together. The following ferrules can be used:
Length: 8 mm
Nominal cross section max.: 1 mm2 for 2 conductors with 0.5 mm2 each
WAGO product: 216-103 or products with comparable properties
1. For opening the CAGE CLAMP® insert the actuating tool into the opening
above the connection.
3. For closing the CAGE CLAMP® simply remove the tool. The conductor is
now clamped firmly in place.
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WAGO-I/O-SYSTEM 750 Function Description 69
750-842 ETHERNET Controller 10 MBit
Pos : 71 /All e Seri en (Allgemei ne Module)/Ü berschriften für alle Serien/F unktions bes chr eibung/F unkti ons besc hrei bung - Ü bersc hrift 1 @ 4\mod_1239025975389_21.doc x @ 30003 @ 1 @ 1
7 Function Description
Pos : 72 /All e Seri en (Allgemei ne Module)/Ü berschriften für alle Serien/__ noc h nic ht ei ns ortierte Ü berschriften müss en noc h eins orti ert werden __/Betriebss ys tem - Übersc hrift 2 @ 4\mod_1241426960453_21.doc x @ 32163 @ 2 @ 1
7.1.1 Run-up
Pos : 73.2 /Serie 750 (WAGO-I/O-SYST EM)/F unktions beschr eibung/Betriebss ystem/Hinweis: Betriebs artens chalter darf sich nic ht i n der unteren Stellung befi nden! @ 17\mod_1383727204961_21.doc x @ 136741 @ @ 1
The mode selector switch may not be located in the lower position!
The mode selector switch may not be set at the bottom position during run-
up!
Pos : 73.3 /Serie 750 (WAGO-I/O-SYST EM)/F unktions beschr eibung/Betriebss ystem/Betri ebs s ystem C ontroller - Anfangs text (Anlauf des Fel dbusc ontroll ers) @ 4\mod_1239104024406_21.doc x @ 30218 @ @ 1
The fieldbus controller begins running up after switching on the power supply or
after a reset. The internal PFC program is then transferred to the RAM.
During the initialization phase, the fieldbus controller detects the I/O modules and
the current configuration and sets the variables to 0 or FALSE, or to an initial
value specified by the PFC program. The flags retain their status. During this
phase the I/O LED will flash red.
When run-up is successful, the I/O LED then stays lit continuously in green.
Pos : 73.4 /Serie 750 (WAGO-I/O-SYST EM)/Ger ätebesc hrei bung/Anz eigeelemente/Fel dbus koppl er/-contr oller/Legende/Infor mation: Infor mationen zu der LED- Signalisi erung @ 4\mod_1239098329547_21.doc x @ 30154 @ @ 1
The cycle time is the time from the beginning of the PFC program up to the next
beginning of the cycle. If a loop is programmed within the PFC program, the PFC
runtime and the PFC cycle time will be extended accordingly.
The inputs, outputs and timer values are not updated while the PFC program is
being processed. Updating is performed only as defined at the end of the PFC
Manual
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70 Function Description WAGO-I/O-SYSTEM 750
750-842 ETHERNET Controller 10 MBit
Manual
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WAGO-I/O-SYSTEM 750 Function Description 71
750-842 ETHERNET Controller 10 MBit
Pos : 77 /All e Seri en (Allgemei ne Module)/Ü berschriften für alle Serien/__ noc h nic ht ei ns ortierte Ü berschriften müss en noc h eins orti ert werden __/Proz ess datenaufbau - Ü bersc hrift 2 @ 5\mod_1245069543813_21.doc x @ 35310 @ 2 @ 1
Additional Information
For the number of input and output bits or bytes of the individual I/O modules,
refer to the corresponding description of the I/O modules.
Pos : 78.3 /Serie 750 (WAGO-I/O-SYST EM)/F unktions beschr eibung/Prozes sabbild/Aus der D atenbrei te und dem T yp der Bus kl emme ... (Contr oller) @ 6\mod_1256034320625_21.doc x @ 43149 @ @ 1
The controller creates an internal local process image on the basis of the data
width, the type of I/O module and the position of the module in the node. This
process image is broken down into an input and an output data range.
The data of the digital I/O modules is bit-oriented; i.e., digital data is sent bit by
bit. Analog I/O modules represent the group of byte-oriented modules – data is
sent byte by byte.
Pos : 78.4 /Serie 750 (WAGO-I/O-SYST EM)/F unktions beschr eibung/Prozes sabbild/Z u diesen Bus kl emmen gehör en z. B. di e Z ähl er klemmen, Bus kl emmen für Wi nkel- und ... (750-841) @ 6\mod_1256034612343_21.doc x @ 43155 @ @ 1
This group includes: counter modules, angle and distance measurement modules
and communication modules.
Pos : 78.5 /Serie 750 (WAGO-I/O-SYST EM)/F unktions beschr eibung/Prozes sabbild/F ür das lokal e Pr oz ess abbild, Daten abhängig von der R eihenfolg e ihr er Positi on (Contr oller) @ 6\mod_1256034703953_21.doc x @ 43158 @ @ 1
For both, the local input and output process image, the I/O module data is stored
in the corresponding process image depending on the order in which the modules
are connected to the controller.
Pos : 78.6 /Serie 750 (WAGO-I/O-SYST EM)/F unktions beschr eibung/Prozes sabbild/Hi nweis : H ardware-Änder ung kann Änder ung des Pr oz ess abbildes bewirken! @ 6\mod_1256035225250_21.doc x @ 43161 @ @ 1
A memory range of 256 words (word 0...255) is initially available in the controller
for the process image of the physical input and output data.
For the image of the MODBUS/PFC variables, the memory range of words
256...511 is reserved; meaning the image for the MODBUS/PFC variables is
created behind the process image for the I/O module data.
If the quantity of module data is greater than 256 words, all the physical input and
output data above this value is added to the end of the current process image in a
memory range; i.e., attached behind the MODBUS/PFC variables (word
512…1275).
Manual
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72 Function Description WAGO-I/O-SYSTEM 750
750-842 ETHERNET Controller 10 MBit
Pos : 78.8 /Serie 750 (WAGO-I/O-SYST EM)/F unktions beschr eibung/Prozes sabbild/Proz ess abbil d Wort 1276...1531, ab Wor t 1532 (750- 841) @ 6\mod_1256035500671_21.doc x @ 43167 @ @ 1
The EtherNet/IP PFC variables are then mapped behind the remaining physical
I/O module data.This memory range includes words 1276 ... 1531.
The subsequent range, starting from word 1532, is reserved for future protocol
expansion and other PFC variables.
Pos : 78.9 /Serie 750 (WAGO-I/O-SYST EM)/F unktions beschr eibung/Prozes sabbild/Bei all en WAGO-Fel dbusc ontroll ern i st der Zugriff der SPS auf di e Proz ess daten unabhängig von ... @ 6\mod_1256038962984_21.doc x @ 43173 @ @ 1
Access by the PLC to process data is made independently from the fieldbus
system in all WAGO fieldbus controllers; access is always conducted through an
application-related IEC-61131-3 program.
How the data is accessed from the fieldbus side depends on the fieldbus however.
Pos : 78.10 /Serie 750 ( WAGO-I/O-SYST EM)/Funkti onsbesc hrei bung/Proz ess abbild/F ür den F eldbus contr oller kann ei n MOD BUS/TCP-M aster über... (750-842, -843, - 882) @ 9\mod_1281510776928_21.doc x @ 63008 @ @ 1
For the fieldbus controller, a MODBUS/TCP master can access the data via
implemented MODBUS functions, whereby decimal or hexadecimal MODBUS
addresses are used
Pos : 78.11 /Serie 750 ( WAGO-I/O-SYST EM)/Funkti onsbesc hrei bung/Proz ess abbild/Informati on: Eine detaillierte Besc hreibung z u di es en feldbusspezifis chen Dat. ( 750-842, - 843, -882) @ 9\mod_1281511033472_21.doc x @ 63012 @ @ 1
Additional Information:
For a detailed description of these fieldbus-specific data access methods, refer to
the section "MODBUS Functions".
Pos : 78.12 /Serie 750 ( WAGO-I/O-SYST EM)/Funkti onsbesc hrei bung/Proz ess abbild/Informati on: D as fel dbuss pezifisc he Pr ozessabbild is t ... ( 750-833,841,842,843,871,880,881,882,889) @ 6\mod_1256131415906_21.doc x @ 43398 @ @ 1
Additional Information:
For the fieldbus-specific process image of any WAGO I/O module, please refer to
the section “I/O Modules” > … > “Structure of the process data”.
Pos : 78.13 /D okumentati on allgemei n/Gli ederungsel emente/---Seitenwec hs el--- @ 3\mod_1221108045078_0.doc x @ 21810 @ @ 1
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WAGO-I/O-SYSTEM 750 Function Description 73
750-842 ETHERNET Controller 10 MBit
Pos : 78.14 /Serie 750 ( WAGO-I/O-SYST EM)/Funkti onsbesc hrei bung/Proz ess abbild/Beis piel für ein Ei ngangspr ozessabbild- Beis piel für ei n Ausg angs proz ess abbil d @ 6\mod_1256040947968_21.doc x @ 43188 @ 33 @ 1
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74 Function Description WAGO-I/O-SYSTEM 750
750-842 ETHERNET Controller 10 MBit
Data > 256 words can be read back by using the cumulative offset!
All output data greater than 256 words and, therefore located in the memory range
6000hex (0x6000) to 66F9 hex (0x66F9) can be read back with an offset of 1000 hex
(0x1000) added to the MODBUS address.
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WAGO-I/O-SYSTEM 750 Function Description 75
750-842 ETHERNET Controller 10 MBit
For some I/O modules (and their variations), the structure of the process data
depends on the fieldbus.
Pos : 78.17 /Serie 750 ( WAGO-I/O-SYST EM)/Funkti onsbesc hrei bung/Proz ess abbild/Pr oz ess abbild wortweis e aufg ebaut ( mit word- alignment) für MOD BUS @ 9\mod_1281511679751_21.doc x @ 63024 @ @ 1
For the fieldbus controller with MODBUS, the process image is built up word-by-
word (with word alignment). The internal mapping method for data greater than
one byte conforms to Intel formats.
Pos : 78.18 /Serie 750 ( WAGO-I/O-SYST EM)/Funkti onsbesc hrei bung/Proz ess abbild/Informati on: Weiter e Infos zu dem fel dbuss pezifisc hen Proz ess datenaufbau für MOD BU S @ 9\mod_1281511861020_21.doc x @ 63028 @ @ 1
Additional Information:
For the respective fieldbus-specific structure of the process values of any I/O
module within the 750 or 753 Series of the WAGO-I/O-SYSTEM, refer to
Section "Structure of Process Data for MODBUS/TCP".
Manual
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76 Function Description WAGO-I/O-SYSTEM 750
750-842 ETHERNET Controller 10 MBit
Pos : 80 /All e Seri en (Allgemei ne Module)/Ü berschriften für alle Serien/__ noc h nic ht ei ns ortierte Ü berschriften müss en noc h eins orti ert werden __/D atenaustausch - Übersc hrift 2 @ 4\mod_1241431718548_21.doc x @ 32202 @ 2 @ 1
With the 750-842 fieldbus controller, the exchange of the process data takes place
via the MODBUS/TCP protocol or MODBUS/UDP protocol.
Pos : 81.2 /Serie 750 (WAGO-I/O-SYST EM)/F unktions beschr eibung/Datenaus tausc h/D atenaustaus ch - Ei nleitung Teil 2 ( 750-841,-842, - 843, -871, -880, - 881, -882, -885 ) @ 8\mod_1281078066247_21.doc x @ 62560 @ @ 1
The master requests communication. This request can be directed to certain nodes
by addressing. The nodes receive the request and, depending on the request type,
send a reply to the master.
Pos : 81.3 /Serie 750 (WAGO-I/O-SYST EM)/F unktions beschr eibung/Datenaus tausc h/D atenaustaus ch - Ei n F eldbusc ontr oller kann ei ne bes timmte Anz ahl gleic hz eitiger Ver bd. (C ontroller) @ 6\mod_1256044496578_21.doc x @ 43210 @ @ 1
• 1 connection for HTTP (to read HTML pages from the controller)
• 4 connections via MODBUS/TCP (to read or write input and output data of
the controller)
• 2 connections via PFC (available in the PLC function for IEC 61131-3
application programs)
Data exchange takes place between the fieldbus master and the I/O modules,
between the PLC function of the PFC (CPU) and the I/O modules and between the
fieldbus master and the PLC function of the PFC (CPU).
Pos : 81.6 /Serie 750 (WAGO-I/O-SYST EM)/F unktions beschr eibung/Datenaus tausc h/D atenaustaus ch - Wird der Fel dbus M ODBU S g enutz t, grei ft der Mas ter über die (Contr oller) - ohne Eth @ 9\mod_1281512400328_21.doc x @ 63036 @ @ 1
If MODBUS is used as the fieldbus, the MODBUS master accesses the date using
the MODBUS functions implemented in the controller.
Pos : 81.7 /Serie 750 (WAGO-I/O-SYST EM)/F unktions beschr eibung/Datenaus tausc h/D atenaustaus ch - Der Zugriff des F eldbusc ontrollers auf di e D aten erfolgt mit Hilfe eines IEC- 611... @ 6\mod_1256044879953_21.doc x @ 43228 @ @ 1
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WAGO-I/O-SYSTEM 750 Function Description 77
750-842 ETHERNET Controller 10 MBit
Data access is carried out with the aid of an IEC-61131-3 application program.
Data addressing varies greatly here.
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In the memory space word 0 ... 255, the controller process image contains the
physical data of the bus modules.
1 The input module data can be read by the CPU and by the fieldbus side.
2 In the same manner, writing on the output modules is possible from the
CPU and from the fieldbus side. The value of the master is put out on the
output while writing on an output.
The PFC variables are filed in the memory space Word 256 ... 511 of the process
image.
3 The MODBUS-PFC input variables are written to the input memory area
from the fieldbus side and read in by the CPU for processing.
4 The variables processed by the CPU using the IEC-61131-3 program are
places in the output memory area, where they can be read out by the master.
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Other memory areas are also provided in the controller, some of which cannot be
accessed by the fieldbus side, however:
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7.3.2 Addressing
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Module inputs and outputs in a controller are addressed internally as soon as they
are started. The order in which the connected modules are addressed depends on
the type of module that is connected (input module, output module).
The process image is formed from these addresses.
The physical arrangement of the I/O modules in the fieldbus node is arbitrary.
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Addressing first references complex modules (modules that occupy several bytes)
in accordance with their physical order downstream of the fieldbus
coupler/controller; i.e., they occupy addresses starting from word 0.
Following these is the data for the remaining modules, compiled in bytes
(modules that occupy less than one byte). In this process, byte by byte is filled
with this data in the physical order. As soon a complete byte is occupied by the bit
oriented modules, the process begins automatically with the next byte.
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Addressing example:
Inputs
Bit %IX14.0 ... 15 %IX15.0 ... 15
Byte %IB28 %IB29 %IB30 %IB31
Word %IW14 %IW15
Double word %ID7
Outputs
Bit %QX5.0 ... 15 %QX6.0 ... 15
Byte %QB10 %QB11 %QB12 %QB13
Word %QW5 %QW6
Double word %QD2 (top section) %QD3 (bottom section)
Flags
Bit %MX11.0 ... 15 %MX12.0 ... 15
Byte %MB22 %MB23 %MB24 %MB25
Word %MW11 %MW12
Double word %MD5 (top section) %MD6 (bottom section)
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• Input words
• Output words
• Input bits
• Output bits
Access by word to the digital I/O modules is carried out in accordance with the
following table:
Table 32: Allocation of digital inputs and outputs to process data words in accordance with the
Intel format
Digital inputs/
16. 15. 14. 13. 12. 11. 10. 9. 8. 7. 6. 5. 4. 3. 2. 1.
outputs
Process data Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit
word 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Byte
High byte D1 Low byte D0
Figure 40: Data exchange between MODBUS Master and I/O modules
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Additional Information
A detailed description of the MODBUS addressing may be found in Chapter
"MODBUS Register Mapping".
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The PFC uses absolute addresses to reference the input data. The data can then be
processed internally in the controller using the IEC-61131-3 program.
Flags are stored in a non-volatile memory area in this process. The results of
linking can then be written directly to the output data employing absolute
addressing.
Figure 41: Data Exchange Between PLC Function (CPU) of the PFC and the I/O Modules
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Variable data generated by the master are routed as input variables to the PFC,
where they are further processed.
Data created in the PFC are transmitted via fieldbus to the master as output
variables.
In the PFC, access to the MODBUS/TCP PFC variable data is possible starting
from word address 256 to 511 (double-word address 128-255, byte address 512-
1023), while access to the PFC variable data is possible starting from a word
address of 1276 to 1531 (double-word address 638-765, byte address 2552-3063).
Figure 42: Data exchange between MODBUS master and PLC functionality
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...
8191 for bit 15 in word 511.
The PLC function of the PFC employs a different type of addressing for accessing
the same data. PLC addressing is identical with word-by-word addressing by the
MODBUS Master for the declaration of 16-bit variables. However, a different
notation is used for declaration of Boolean variables (1 bit) than that used by
MODBUS. Here, the bit address is composed of the elements word address and
bit number in the word, separated by a decimal point.
Example:
Bit access by MODBUS to bit number 4097 => Bit addressing in the PLC
<Word No.>.<Bit No.> = 256.1
The PLC function of the PFC can also access data by bytes and by doubleword
access.
Addresses are calculated based on the following equations for byte-based access:
Additional Information
There is a detailed description of the MODBUS and the corresponding IEC 61131
addressing in section “MODBUS Register Mapping”.
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resetting of outputs is excluded. Essentially it applies that the process image will
be overwritten by the last edited instruction. Thus with simultaneous writing to an
output, the value of the master is written to the output.
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For some I/O modules and their different versions, the structure of the process
data depends on the fieldbus.
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8 Commissioning
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Exemplary Example!
This description is exemplary and is limited here to the execution of a local start-
up of one individual fieldbus node with a non-interlaced computer running
Windows.
For start-up, three steps are necessary. The description of these work steps can be
found in the corresponding following sections.
After the topics specified above, you can find the description to read out the
information of the fieldbus controller on the internal web page and also the
description for restoring factory settings if necessary.
Additionally in the following chapters, it covers details regarding PFC
programming with WAGO-I/O-PRO CAA.
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After the power is switched on, the controller is initialized. The fieldbus controller
determines the I/O module configuration and creates a process image. During
startup, the I/O LED (red) will flash. After a brief period, the I/O LED lights up
green, indicating that the fieldbus controller is operational.
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If an error has occurred during startup, a fault code is flashed by the I/O LED.
If the I/O LED flashes 6 times (indicating error code 6) and then 4 times
(indicating error argument 4), an IP address has not been assigned yet.
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To assign an IP address to the fieldbus controller, use a BootP server, e.g. in the
following used "WAGO BootPServer".
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Additional Information
Assigning IP addresses using a BootP server can be carried out in any Windows
and Linux operating system. Any other BootP servers may also be used, besides
the WAGO-BootP server.
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92 Commissioning WAGO-I/O-SYSTEM 750
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• Note MAC ID
• Note IP address
• Edit BootP table
• Enable BootP
• Disable BootP
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1. Write down the controller’s MAC address (see label or peel-off strip).
If the fieldbus is already installed, turn off the operating voltage of the
fieldbus controller, then take the fieldbus controller out of the assembly of
your fieldbus node and note the MAC ID of your fieldbus controller.
The MAC ID is applied to the back of the fieldbus controller or on the paper strip
with two self-adhesive peel-off strips on the side of the fieldbus controller.
2. Plug the fieldbus controller into the assembly of the fieldbus node.
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4. Start the client that assumes the function of the master and BootP server.
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After the power is switched on, the controller is initialized. The fieldbus controller
determines the I/O module configuration and creates a process image. During
startup, the I/O LED (red) will flash. After a brief period, the I/O LED lights up
green, indicating that the fieldbus controller is operational.
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If an error occurs during start-up indicated by the I/O LED flashing red, evaluate
the error code and argument and resolve the error.
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Error codes and error arguments are indicated by the frequency of a LED flash
sequence. For example: Error code 6, followed by error argument 4, is indicated
by the I/O LED after controller start-up with 6 red error code flashes, followed by
four red flashes of the error argument. This indicates that an IP address has not yet
been assigned.
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For Windows 7:
4. The IP address, subnet mask and, where required, the client PC's gateway
address appear in the Properties window. Note these values:
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The BootP table is the database for the BootP server. This table is available as a
text file (bootptab.txt) on the client PC where the BootP server was installed.
1. On your PC, go to Start and select the menu item Programs \ WAGO
Software \ WAGO BootP Server.
At the end of the list that highlights possible abbreviations that can be used in the
BootP table, two examples are given, detailing the allocation of an IP address:
The local network that is described in this description does not require a gateway.
Therefore, you can apply the example "Example of entry with no gateway" here.
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The local network that is described in this description does not require a gateway.
You can therefore apply the example "Example of entry with no gateway" here.
3. In the following text line, replace the 12-place hardware address located
behind “ha=” in this example.
node1:ht=1:ha=0030DE000100:ip=10.1.254.100
4. In place of this, enter the MAC address for your own controller.
5. If you would like to specify a name for your fieldbus node, delete "node1"
in the text and enter the node name you wish to use.
node1:ht=1:ha=0030DE000100:ip=10.1.254.100
node1:ht=1:ha=0030DE000100:ip=10.1.254.100
7. Since you do not need the second example "Example of entry with gateway"
here, place the number sign (#) in front of the text line in Example 2 as a
comment symbol:
8. In the menu File select the menu item Save to store the changed settings in
the "bootptab.txt" file.
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1. On your PC, go to Start and select the menu item Programs \ WAGO
Software \ WAGO BootP Server.
3. Click on [Start] in the dialog window that then appears. This activates the
query/response mechanism of the BOOTP protocol.
A number of messages is then output at the BootP server. Error messages indicate
that some services (such as Port 67, Port 68) are not defined in the operating
system.
Figure 45: Dialog window for the WAGO-BootP server, with messages
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So that the new IP address is taken over in the fieldbus controller, you must now
restart the fieldbus controller with a hardware reset:
4. Interrupt the power supply of the fieldbus controller for approx. 2 seconds
or press the mode selector switch, which is located behind the configuration
interface door.
5. To close the BootP server again, click [Stop] and then click the button
[Exit].
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When the BootP protocol is activated the controller expects the BootP server to be
permanently available. If there is no BootP server available after a PowerOn reset,
the network will remain inactive.
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You must then deactivate the BootP protocol so that the controller uses the
configurated IP address from the EEPROM; this does away with the need for the
BootP server to be permanently available.
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After the power is switched on, the controller is initialized. The fieldbus controller
determines the I/O module configuration and creates a process image. During
startup, the I/O LED (red) will flash. After a brief period, the I/O LED lights up
green, indicating that the fieldbus controller is operational.
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If an error occurs during start-up indicated by the I/O LED flashing red, evaluate
the error code and argument and resolve the error.
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Error codes and error arguments are indicated by the frequency of a LED flash
sequence. For example: Error code 6, followed by error argument 4, is indicated
by the I/O LED after controller start-up with 6 red error code flashes, followed by
four red flashes of the error argument. This indicates that an IP address has not yet
been assigned.
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8. Enter the required IP Address and, if applicable, the address of the subnet
mask and gateway.
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9. Click on the [Write] button to apply the settings in the fieldbus node.
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• The controller MAC address does not correspond to the entry given in the
"bootstrap.txt" file.
• The client on whom the BootP server is running is not located in the same
subnet as the controller; i.e., the IP addresses do not match
Example: Client IP: 192.168.0.10 and controller IP: 10.1.254.5
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Version 2.3.0
100 Commissioning WAGO-I/O-SYSTEM 750
750-842 ETHERNET Controller 10 MBit
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1. To ensure that the IP address is correct and to test communication with the
fieldbus node, first turn off the operating voltage of the fieldbus node.
After the power is switched on, the controller is initialized. The fieldbus controller
determines the I/O module configuration and creates a process image. During
startup, the I/O LED (red) will flash. After a brief period, the I/O LED lights up
green, indicating that the fieldbus controller is operational.
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If an error occurs during start-up indicated by the I/O LED flashing red, evaluate
the error code and argument and resolve the error.
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3. To test the coupler’s newly assigned I/P address, start a DOS window by
clicking on the Start menu item Programs/MS-DOS Prompt.
4. In the DOS window, enter the command: "ping " followed by the IP address
of your coupler in the following format:
5. When the [Enter] key has been pressed, your PC will receive a query from
the coupler, which will then be displayed in the DOS window.
If the error message: "Timeout" appears, please compare your entries again
to the allocated IP address and check all connections.
6. When the test has been performed successfully, you can close the DOS
prompt.
Manual
Version 2.3.0
WAGO-I/O-SYSTEM 750 Commissioning 101
750-842 ETHERNET Controller 10 MBit
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5. In the top menu bar, select [Factory Settings] and click [Yes] to confirm.
A restart of the fieldbus node is implemented automatically. The start takes place
with the default settings.
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Manual
Version 2.3.0
102 Programming the PFC using WAGO-I/O-PRO WAGO-I/O-SYSTEM 750
750-842 ETHERNET Controller 10 MBit
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Explanations are also provided as to how the IEC 61131-3 program is transferred
and how suitable communication drivers are loaded.
Additional Information:
For a detailed description of using the software, refer to the manual for the
“WAGO-I/O-PRO”. This manual is located in the Internet under
http://www.wago.com.
A dialog window then appears on which you can set the target system for
programming.
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Manual
Version 2.3.0
WAGO-I/O-SYSTEM 750 Programming the PFC using WAGO-I/O-PRO 103
750-842 ETHERNET Controller 10 MBit
4. In the dialog window that appears select the program type (AWL, KOP,
FUP, AS, ST or CFC).
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To ensure that you can access all I/O module data properly in your new project,
first compile the I/O module configuration based on the existing fieldbus node
hardware.
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Manual
Version 2.3.0
104 Programming the PFC using WAGO-I/O-PRO WAGO-I/O-SYSTEM 750
750-842 ETHERNET Controller 10 MBit
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1. 1. In the left half of the screen for the WAGO-I/O-PRO interface, select
the tab Resources.
4. Right-click on the entry K-Bus and then select Edit in the context
menu.
5. In the “Configuration” window that then opens, click on Add to open the
module selection window.
6. Select the I/O module you wish to add from the module catalog and attach it
to the end of the internal data bus structure by clicking on [>>] and OK.
7. Position all of the required I/O modules in their correct order until this
arrangement matches the configuration of the physical node.
Arrange the tree structure in the hardware configuration in the same manner.
Include all I/O modules which supply or receive data.
If you access your fieldbus controller online, you can use the [Start WAGO-I/O-
CHECK and scan] button in the “Configuration” window to read in the
physically linked fieldbus controllers with the series-connected I/O modules and
display all of the components.
The internal data bus structure in the WAGO I/O Configurator must match
the physical node structure!
The number of I/O modules that send or receive data must correspond to the
existing hardware (except for supply modules, copying modules or end modules,
for example). For the number of input and output bits or bytes of the individual
I/O modules, please refer to their corresponding descriptions.
Manual
Version 2.3.0
WAGO-I/O-SYSTEM 750 Programming the PFC using WAGO-I/O-PRO 105
750-842 ETHERNET Controller 10 MBit
Additional information
To open the data sheet for an I/O module, click in the “Configuration” window on
the corresponding I/O module and then click the [Data sheet] button. The data
sheet is then shown in a separate window.
All current data sheets are available on our website http://www.wago.com under
Documentation.
8. Click OK to accept the node configuration and close the dialog window.
The addresses for the control system configuration are then recalculated and the
tree structure for the configuration is updated.
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Additional Information
For a detailed description of using the software WAGO-I/O-PRO and the I/O
Configurator, refer to the online Help function for WAGO-I/O-PRO.
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Manual
Version 2.3.0
106 Programming the PFC using WAGO-I/O-PRO WAGO-I/O-SYSTEM 750
750-842 ETHERNET Controller 10 MBit
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Once the libraries have been integrated, function blocks, functions and data types
will be available that you can use the same as ones you have specifically defined.
Additional Information
All libraries are included on the installation CD for the software WAGO-I/O-PRO
or in the Internet under http://www.wago.com.
The libraries described below are specific to ETHERNET projects with WAGO-
I/O-PRO.
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Additional Information
For a detailed description of the function blocks and use of the software, refer to
the online Help function for WAGO-I/O-PRO or the WAGO-I/O-PRO manual in
the Internet under: http://www.wago.com.
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Manual
Version 2.3.0
WAGO-I/O-SYSTEM 750 Programming the PFC using WAGO-I/O-PRO 107
750-842 ETHERNET Controller 10 MBit
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Suitable communication drivers are required for transfer; these can be loaded and
configured using WAGO-I/O-PRO.
Additional Information
The following description is used for fast access. For details on installing missing
communication drivers and using the software, refer to “WAGO-I/O-PRO”
available in the Internet under http://www.wago.com.
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Manual
Version 2.3.0
108 Programming the PFC using WAGO-I/O-PRO WAGO-I/O-SYSTEM 750
750-842 ETHERNET Controller 10 MBit
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1. Check that the controller mode selector switch is set to the center or top
position.
If this is not the case, move the mode selector switch to the center or top
position.
Watch the position of the mode selector switch when accessing the controller!
Prerequisite for the access to the fieldbus controller is that the operating mode
switch of the controller, which is located behind the cover of the fieldbus
controller next to the service interface, is in the center or top position.
Use the WAGO communication cable to set up a physical connection via serial
service port. This cable is included in the scope of supply for the IEC-61131-3
programming tool (order no. 759-333), or can be procured as an accessory item
under order no. 750-920.
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A communication driver is required for serial data transfer. This driver and its
parameters must be entered in the WAGO-I/O-PRO in the dialog window
“Communication parameters”.
3. Start the WAGO-I/O-PRO software under Start > Programs > WAGO
Software > WAGO-I/O-PRO.
5. Click New to set up a link and then enter a name, such as RS-232
Connection.
Manual
Version 2.3.0
WAGO-I/O-SYSTEM 750 Programming the PFC using WAGO-I/O-PRO 109
750-842 ETHERNET Controller 10 MBit
6. In the selection window, mark the required driver in the right side of the
window, Serial (RS-232) 3S Serial RS-232 driver, to configure the serial
link between the PC and the controller.
The following properties for the serial port are shown in the center dialog
window:
• Port: COM1
• Baud rate: 19200
• Parity: Even
• Stop-bits: 1
• Motorola byte order: No
9. Under Online, click the menu item Login to log in to the controller
You compiled project will also be executed by this method, if you restart the
controller or if there is a power failure.
Manual
Version 2.3.0
110 Programming the PFC using WAGO-I/O-PRO WAGO-I/O-SYSTEM 750
750-842 ETHERNET Controller 10 MBit
12. Once the program has been loaded, start program processing in the menu
Online, menu item Start.
This command starts the processing of your program in the control system or in
the simulation.
“ONLINE” and “RUNNING” will then appear at the right of the status bar.
13. To terminate online operation, click the menu item Log off in the menu
Online.
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Manual
Version 2.3.0
WAGO-I/O-SYSTEM 750 Programming the PFC using WAGO-I/O-PRO 111
750-842 ETHERNET Controller 10 MBit
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3. Click New to set up a connection and then specify a name, e.g. TcpIp
connection.
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4. Mark the required TCP/IP driver in the right side of the dialog window to
configure the link between the PC and the controller via ETHERNET.
Use the "Ethernet_TCP_IP" driver (WAGO Ethernet TCP/IP driver).
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The following standard entries are shown in the center dialog window:
You have now configured the TCP/IP link with the communication
parameters/drivers.
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7. Under Online, click the menu item Login to log in to the controller
Manual
Version 2.3.0
112 Programming the PFC using WAGO-I/O-PRO WAGO-I/O-SYSTEM 750
750-842 ETHERNET Controller 10 MBit
You compiled project will also be executed by this method, if you restart the
controller or if there is a power failure.
10. Once the program has been loaded, start program processing in the menu
Online, menu item Start.
This command starts the processing of your program in the control system or in
the simulation.
“ONLINE” and “RUNNING” will then appear at the right of the status bar.
11. To terminate online operation, click the menu item Log off in the menu
Online.
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Manual
Version 2.3.0
WAGO-I/O-SYSTEM 750 Programming the PFC using WAGO-I/O-PRO 113
750-842 ETHERNET Controller 10 MBit
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2. In the address field of the browser, enter the IP address of your fieldbus
controller and press the Enter key.
The information page about the fieldbus controller is displayed in the browser.
Manual
Version 2.3.0
114 Programming the PFC using WAGO-I/O-PRO WAGO-I/O-SYSTEM 750
750-842 ETHERNET Controller 10 MBit
Figure 50: HTML page with informations about the fieldbus node
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Manual
Version 2.3.0
WAGO-I/O-SYSTEM 750 Diagnostics 115
750-842 ETHERNET Controller 10 MBit
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10 Diagnostics
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For on-site diagnostics, the fieldbus controller has several LEDs that indicate the
operational status of the fieldbus controller or the entire node (see following
figure).
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+
The diagnostics displays and their significance are explained in detail in the
following section.
• ON
• LINK
Fieldbus status
• TxD/RxD
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• ERROR
• I/O
Node status
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• USR
• A (system supply)
Status Supply Voltage
• B (field supply)
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Manual
Version 2.3.0
116 Diagnostics WAGO-I/O-SYSTEM 750
750-842 ETHERNET Controller 10 MBit
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Manual
Version 2.3.0
WAGO-I/O-SYSTEM 750 Diagnostics 117
750-842 ETHERNET Controller 10 MBit
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Device boot-up occurs after turning on the power supply. The I/O LED flashes
orange.
In the event of an error, the I/O LED continues to blink red. Blink codes indicate
detailed error messages. An error is indicated cyclically by up to 3 flashing
sequences.
After elimination of the error, restart the node by turning the power supply of the
device off and on again.
Manual
Version 2.3.0
118 Diagnostics WAGO-I/O-SYSTEM 750
750-842 ETHERNET Controller 10 MBit
• The I/O LED starts the error display with the first flashing sequence
(approx. 10 Hz).
• After the first break, the second flashing sequence starts (approx. 1 Hz):
The I/O LED blinks four times.
Error code 4 indicates “data error internal data bus”.
Manual
Version 2.3.0
WAGO-I/O-SYSTEM 750 Diagnostics 119
750-842 ETHERNET Controller 10 MBit
• After the second break, the third flashing sequence starts (approx. 1 Hz):
The I/O LED blinks twelve times.
Error argument 12 means that the internal data bus is interrupted behind the
twelfth I/O module.
The thirteenth I/O module is either defective or has been pulled out of the
assembly.
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Table 38: Blink Code- Table for the I/O LED Signaling, Error Code 1
Error code 1: “Hardware and configuration error”
Error Error Description Solution
Argument
Invalid check sum in 1. Turn off the power supply for the node.
the parameter area of 2. Replace the fieldbus controller.
-
the fieldbus 3. Turn the power supply on again.
controller.
Overflow of the
1. Turn off the power for the node.
internal buffer
2. Reduce the number of I/O modules and turn the power
1 memory for the
supply on again.
attached I/O
3. If the error persists, replace the fieldbus controller.
modules.
1. Determine the faulty I/O module by first turning off the
power supply.
2. Plug the end module into the middle of the node.
3. Turn the power supply on again.
4. - LED continues to flash? -
Turn off the power supply and plug the end module into
the middle of the first half of the node (toward the
fieldbus controller).
I/O module(s) with - LED not flashing? -
2 Turn off the power and plug the end module into the
unknown data type
middle of the second half of the node (away from the
fieldbus controller).
5. Turn the power supply on again.
6. Repeat the procedure described in step 4 while halving
the step size until the faulty I/O module is detected.
7. Replace the faulty I/O module.
8. Inquire about a firmware update for the fieldbus
controller.
Unknown module
1. Turn off the power supply for the node.
type of the
3 2. Replace the fieldbus controller.
Flash program
3. Turn the power supply on again.
memory
Fault when writing in 1. Turn off the power supply for the node.
4 the Flash program 2. Replace the fieldbus controller.
memory. 3. Turn the power supply on again.
Manual
Version 2.3.0
120 Diagnostics WAGO-I/O-SYSTEM 750
750-842 ETHERNET Controller 10 MBit
Table 38: Blink Code- Table for the I/O LED Signaling, Error Code 1
Error code 1: “Hardware and configuration error”
Error Error Description Solution
Argument
The I/O module
configuration after
AUTORESET
differs from the
1. Restart the fieldbus controller by turning the power
6 configuration
supply off and on.
determined the last
time the fieldbus
controller was
powered up.
Invalid hardware- 1. Turn off the power supply for the node.
8 firmware 2. Replace the fieldbus controller.
combination. 3. Turn the power supply on again.
Fault when reading 1. Turn off the power supply for the node.
11 in the serial 2. Replace the fieldbus controller.
EEPROM. 3. Turn the power supply on again.
Timeout during 1. Turn off the power supply for the node.
12 access on the serial 2. Replace the fieldbus controller.
EEPROM 3. Turn the power supply on again.
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WAGO-I/O-SYSTEM 750 Diagnostics 121
750-842 ETHERNET Controller 10 MBit
Table 39: Blink Code Table for the I/O LED Signaling, Error Code 2
Error code 2: “Exceeded Process Image”
Error Error Description Solution
Argument
1 Not used -
Table 40: Blink Code Table for the I/O LED Signaling, Error Code 3
Error code 3: “Protocol error, internal bus”
Error Error Description Solution
Argument
- Are passive power supply modules (750-613) located in the
node? -
1. Check that these modules are supplied correctly with
power.
2. Determine this by the state of the associated status LEDs.
Manual
Version 2.3.0
122 Diagnostics WAGO-I/O-SYSTEM 750
750-842 ETHERNET Controller 10 MBit
Table 41: Blink Code Table for the I/O LED Signaling, Error Code 4
Error code 4: “Physical error, internal bus”
Error Error Description Solution
Argument
1. Turn off the power supply to the node.
2. Plug in an end module behind the fieldbus controller.
3. Turn the power supply on.
4. Observe the error argument signaled.
Table 42: Blink Code Table for the I/O LED Signaling, Error Code 5
Error code 5: “Initialization error, internal bus”
Error Error Description Solution
Argument
Error in register
1. Turn off the power supply to the node.
communication
n* 2. Replace the (n+1) I/O module containing process data.
during internal bus
3. Turn the power supply on.
initialization
* The number of light pulses (n) indicates the position of the I/O module.
I/O modules without data are not counted (e.g., supply modules without diagnostics)
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Manual
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WAGO-I/O-SYSTEM 750 Diagnostics 123
750-842 ETHERNET Controller 10 MBit
Table 43: Blink code- table for the I/O LED signaling, error code 6
Error code 6: "Fieldbus specific errors"
Error Error description Solution
Argument
No BootPServer
1 1. Check the BootPServer settings.
response
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Table 44: Blink Code Table for the 'I/O' LED Signaling, Error Code 7…8
Error code 7…8: -not used-
Error Error Description Solution
Argument
- Not used
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Table 45: Blink Code Table for the I/O LED Signaling, Error Code 9
Error code 9: “CPU Trap error”
Error Error Description Solution
Argument
1 Illegal Opcode
2 Stack overflow
Fault in the program sequence.
3 Stack underflow 1. Please contact the I/O Support.
4 NMI
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Table 46: Blink code table for the 'I/O' LED signaling, error code 10
Error code 10: "PLC program fault"
Error Error Description Solution
Argument
Invalid Offset address 1. Correct the Offset address in the appropriate function
1
for digital inputs block.
Invalid Offset address 1. Correct the Offset address in the appropriate function
2
for digital outputs block.
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The bottom indicator LED (“USR”) is provided for visual output of information.
Control of the LED from the application program is conducted using the functions
from the WAGO-I/O-PRO library “Visual.lib”.
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FBUS_ERROR_INFORMATION
FBUS_ERROR
ERROR
Figure 54: Function Block for Determining Loss of Fieldbus, Independently of Protocol
The node can be put into a safe status in the event of a fieldbus failure with the aid
of these function block outputs and an appropriately programmed control system
program.
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11 Fieldbus Communication
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These protocols allow the user to create applications (master applications) with
standardized interfaces and transmit process data via an ETHERNET interface.
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Sensors and actuators are connected to the digital or analog I/O modules on the
field side. These are used for process signal acquisition or signal output to the
process, respectively.
The WAGO ETHERNET TCP/IP fieldbus node does not require any additional
master components other than a PC with a network card. So, the fieldbus node can
be easily connected to local or global networks using the fieldbus connection.
Other networking components such as hubs, switches or repeaters can also be
used.
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Beyond that there are still further transmission standards, for example: 100Base-
T4 (Fast ETHERNET over twisted conductors), 100Base-FX (Fast ETHERNET
over fiber-optic cables) or P802.11 (Wireless LAN) for a wireless transmission.
10Base-T, 100BaseTX
Either the 10BaseT standard or 100BaseTX can be used for the WAGO
ETHERNET fieldbus node.
The network architecture is very easy and inexpensive to assemble with S-UTP
cable as transmission medium or with cables of STP type.
Both types of cable can be obtained from any computer dealer.
STP cable (shielded twisted pair) is cable of Category 5 with stranded and
individually shielded conductor pairs; no overall shield is provided
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If several fieldbus nodes are to be connected to a network card, the fieldbus nodes
can be connected via an ETHERNET switch or hub with straight through/parallel
cables.
WAGO recommends using a switch rather than a hub, this will allow for a more
deterministic architecture. An ETHERNET switch is a device that allows all
connected devices to transmit and receive data with each other. The switch can
also be viewed as a “data traffic cop” where the hub “polices” the data coming in
and going out of the individual ports, so the data will only be transmitted to the
required node.
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Therefore, this manual only deals with the star topology and the tree topology for
larger networks in more detail.
Star Topology
A star topology consists of a network in which all nodes are connected to a central
point via individual cables.
Tree Topology
The tree topology combines characteristics of linear bus and star topologies. It
consists of groups of star-configured workstations connected to a linear bus
backbone cable. Tree topologies allow for the expansion of an existing network,
and enables schools, etc. to configure a network to meet their needs.
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5-4-3 Rule
This rule does not apply to other network protocols or ETHERNET networks
where all fiber optic cabling or a combination of a backbone with UTP cabling is
used. If there is a combination of fiber optic backbone and UTP cabling, the rule
is simply translated to 7-6-5 rule.
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Cabling guidelines
The "Structured Cabling" is standardized in EN 50173, ISO 11801 and TIA 568-
A. It forms the basis for a future-orientated, application-independent and cost-
effective network infrastructure.
There are a number of hardware modules that allow for flexible arrangement for
setting up an ETHERNET network. They also offer important functions, some of
which are very similar.
The following table defines and compares these modules and is intended to
simplify the correct selection and appropriate application of them.
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The IEEE 802.3u ETHERNET standard defines two possibilities for configuring
the transmission modes:
• Static configuration
• Dynamic configuration
Using static configuration, both link partners are set to static transmission rate and
duplex mode. The following configurations are possible:
Activate Autonegotiation!
To ensure a correct dynamic configuration process, the operation mode for the
autonegotiation of both communication partners must be supported and activated.
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Data security
Real-time ability
Transmission above the fieldbus system level generally involves relatively large
data quantities. The permissible delay times may also be relatively long (0.1...10
seconds).
However, real-time behavior within the fieldbus system level is required for
ETHERNET in industry.
Shared ETHERNET
Several nodes linked via a hub share a common medium. When a message is sent
from a station, it is broadcast throughout the entire network and is sent to each
connected node. Only the node with the correct target address processes the
message. Collisions may occur and messages have to be repeatedly transmitted as
a result of the large amount of data traffic. The delay time in a Shared
ETHERNET cannot be easily calculated or predicted.
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Deterministic ETHERNET
The TCP/IP software or the user program in each subscriber can limit
transmittable messages to make it possible to determine real-time requirements.
At the same time the maximum medium message rate (datagrams per second), the
maximum medium duration of a message, and the minimum time interval between
the messages (waiting time of the subscriber) is limited.
Switched ETHERNET
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The preamble serves as synchronization between the transmitting station and the
receiving station. The ETHERNET header contains the MAC addresses of the
transmitter and the receiver, and a type field.
The type field is used to identify the following protocol by way of unambiguous
coding (e.g., 0x0800 = Internet Protocol).
The address has a fixed length of 6 Bytes (48 Bit) and contains the address type,
the manufacturer’s ID, and the serial number.
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In the ETHERNET Standard, the fieldbus node accesses the bus using CSMA/CD
(Carrier Sense Multiple Access/ Collision Detection).
• Carrier Sense: The transmitter senses the bus.
• Multiple Access: Several transmitters can access the bus.
• Collision Detection: A collision is detected.
Each station can send a message once it has established that the transmission
medium is free. If collisions of data packets occur due to several stations
transmitting simultaneously, CSMA/CD ensures that these are detected and the
data transmission is repeated.
However, this does not make data transmission reliable enough for industrial
requirements. To ensure that communication and data transmission via
ETHERNET is reliable, various communication protocols are required.
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In this example, the fieldbus communication can take place using either the
MODBUS protocol or EtherNet/IP.
1 ETHERNET:
The Ethernet hardware forms the basis for the physical exchange of data. The
exchanged data signals and the bus access procedure CSMA/CD are defined in a
standard.
2 IP:
For the communication the Internet Protocol (IP) is positioned above the Ethernet
hardware. This bundles the data to be transmitted in packets along with sender and
receiver address and passes these packets down to the Ethernet layer for physical
transmission. At the receiver end, IP accepts the packets from the Ethernet layer
and unpacks them.
3 TCP/UDP:
- TCP: (Transmission Control Protocol)
The TCP protocol, which is positioned above the IP layer, monitors the
transport of the data packets, sorts their sequence and sends repeat requests
for missing packets. TCP is a connection-oriented transport protocol.
The TCP and IP protocol layers are also jointly described as the
TCP/IP protocol stack or TCP/IP stack
- UDP: (User Datagram Protocol)
The UDP layer is also a transport protocol like TCP, and is
arranged above the IP layer. In contrast to the TCP protocol, UDP
is not connection oriented. That means there are no monitoring
mechanisms for data exchange between sender and receiver.
The advantage of this protocol is in the efficiency of the transmitted
data and the resultant increase in processing speed.
Many programs use both protocols. Important status information is
sent via the reliable TCP connection, while the main stream of data
is sent via UDP.
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Here the MODBUS protocol is also positioned directly above TCP (UDP)/IP;
EtherNet/IP, on the other hand, basically consists of the protocol layers Ethernet,
TCP and IP with an encapsulation protocol positioned above it. This serves as
interface to CIP (Control and Information Protocol).
DeviceNet uses CIP in the same way as EtherNet/IP. Applications with DeviceNet
device profiles can therefore be very simply transferred to EtherNet/IP.
conductors, pneumatic
Mail-Client
valves)
CIP application objects
CIP
...
library
MODBUS
HTTP
ETHERNET/IP
Encapsulation
...
protocol
(3) TCP/UDP
(2) IP
(1) ETHERNET
(physical interface, CSMA/CD)
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Data structure
The following diagram is intended to explain the data structure of these protocols
and how the data packets of the communication protocols Ethernet, TCP and IP
with the adapted application protocol MODBUS nested in each other for
transmission. A detailed description of the tasks and addressing schemes of these
protocols is contained in the following.
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As the layer above the Internet protocol, TCP (Transmission Control Protocol)
guarantees the secure transport of data through the network.
TCP enables two subscribers to establish a connection for the duration of the data
transmission. Communication takes place in full-duplex mode (i.e., transmission
between two subscribers in both directions simultaneously).
TCP provides the transmitted message with a 16-bit checksum and each data
packet with a sequence number.
The receiver checks that the packet has been correctly received on the basis of the
checksum and then sets off the sequence number. The result is known as the
acknowledgement number and is returned with the next self-sent packet as an
acknowledgement.
This ensures that the lost TCP packets are detected and resent, if necessary, in the
correct sequence.
The packet header of a TCP data packet is comprised of at least 20 bytes and
contains, among others, the application port number of the transmitter and the
receiver, the sequence number and the acknowledgement number.
The resulting TCP packet is used in the data unit area of an IP packet to create a
TCP/IP packet.
TCP can, in addition to the IP address (network and subscriber address), respond
to a specific application (service) on the addressed subscriber. For this the
applications located on a subscriber, such as a web server, FTP server and others
are addressed via different port numbers. Well-known applications are assigned
fixed ports to which each application can refer when a connection is built up
(Examples: Telnet Port number: 23, http Port number: 80).
A complete list of “standardized services” is contained in the RFC 1700 (1994)
specifications.
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The UDP protocol, like the TCP protocol, is responsible for the transport of data.
Unlike the TCP protocol, UDP is not connection-orientated; meaning that there
are no control mechanisms for the data exchange between transmitter and
receiver. The advantage of this protocol is the efficiency of the transmitted data
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and the resulting higher processing speed.
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The “Bootstrap Protocol” (BootP) can be used to assign an IP address and other
parameters to the fieldbus coupler/controller in a TCP/IP network. Subnet masks
and gateways can also be transferred using this protocol. Protocol communication
is comprised of a client request from the fieldbus coupler or controller and a
server response from the PC.
A broadcast request is transmitted to Port 67 (BootP server) via the protocol that
contains the hardware address (MAC ID) for the fieldbus coupler or controller.
The BootP server then receives this message. The server contains a database in
which the MAC ID and IP addresses are assigned to one another. When a MAC
address is found a broadcast reply is transmitted via the network.
The BootP Client assists in the dynamic configuration of the network parameters:
The ETHERNET TCP/IP fieldbus controller has a BootP client that supports the
following options in addition to the default “IP address” option:
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HTTP is a protocol used by WWW (World Wide Web) servers for the forwarding
of hypermedia, texts, images, audiodata, etc.
Today, HTTP forms the basis of the Internet and is also based on requests and
responses in the same way as the BootP protocol.
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The data transmission in the fieldside takes place via TCP and via UDP.
This protocol was designed for data exchange in the field level (i.e. for the ex-
change of I/O data in the process image).
All data packets are sent via a TCP connection with the port number 502.
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MODBUS/TCP segment
Additional Information
The structure of a datagram is specific for the individual function. Refer to the
descriptions of the MODBUS Function codes.
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For the MODBUS protocol 4 connections are made available over TCP. Thus it
allows digital and analog output data to be directly read out at a fieldbus node and
special functions to be executed by way of simple MODBUS function codes from
4 stations simultaneously.
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For this purpose a set of MODBUS functions from the Open MODBUS/TCP
specification is realized.
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More information
More information on the “Open MODBUS/TCP specification” you can find in the
Internet: www.modbus.org .
Therefore the MODBUS protocol based essentially on the following basic data
types:
For each basic data type one or more function codes are defined.
These functions allow digital or analog input and output data, and internal
variables to be set or directly read out of the fieldbus node.
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FC23 0x17 Read/Write Reading and writing of several R/W: Process image,
Multiple output registers PFC variables,
Registers NOVRAM
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To execute a desired function, specify the respective function code and the
address of the selected input or output data.
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Use register functions to access analog signals and coil functions to access
binary signals!
It is recommended that analog data be accessed with register functions and
digital data with coil functions . If reading or writing access to binary signals is
performed via register functions , an address shift may occur as soon as further
analog modules are operated on the coupler/controller.
2. The WAGO fieldbus node receives the datagram and then responds to the
master with the proper data, which is based on the master’s request.
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Reading and writing of outputs via FC1 to FC4 is also possible by adding an
offset!
In the case of the read functions (FC1 ... FC4) the outputs can be additionally
written and read back by adding an offset of 200hex (0x0200) to the MODBUS
addresses in the range of [0hex ... FFhex] and an offset of 1000hex (0x01000) to the
MODBUS addresses in the range of [6000hex ... 62FChex].
This function reads the status of the input and output bits (coils) in a slave device.
Request
The request specifies the reference number (starting address) and the bit count to
read.
Example: Read output bits 0 to 7.
Response
The current values of the response bits are packed in the data field. A binary 1
corresponds to the ON status and a 0 to the OFF status. The lowest value bit of the
first data byte contains the first bit of the request. The others follow in ascending
order. If the number of inputs is not a multiple of 8, the remaining bits of the last
data byte are filled with zeroes (truncated).
The status of the inputs 7 to 0 is shown as byte value 0x12 or binary 0001 0010.
Input 7 is the bit having the highest significance of this byte and input 0 the lowest
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value.
The assignment is thus made from 7 to 0 as follows:
Exception
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Request
The request specifies the reference number (starting address) and the bit count to
be read.
Example: Read input bits 0 to 7
Response
The current value of the requested bits are packed into the data field. A binary 1
corresponds to the ON status and a 0 the OFF status. The lowest value bit of the
first data byte contains the first bit of the inquiry. The others follow in an
ascending order. If the number of inputs is not a multiple of 8, the remaining bits
of the last data byte are filled with zeroes (truncated).
The status of the inputs 7 to 0 is shown as a byte value 0x12 or binary 0001 0010.
Input 7 is the bit having the highest significance of this byte and input 0 the lowest
value. The assignment is thus made from 7 to 0 as follows:
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Exception
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This function reads the contents of holding registers from a slave device in word
format.
Request
The request specifies the reference number (start register) and the word count
(register quantity) of the registers to be read. The reference number of the request
is zero based, therefore, the first register starts at address 0.
Example: Read registers 0 and 1.
Response
The reply register data is packed as 2 bytes per register. The first byte contains the
higher value bits, the second the lower values.
The contents of register 0 are displayed by the value 0x1234 and the
contents of register 1 is 0x2345.
Exception
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This function reads contents of input registers from the slave device in word
format.
Request
The request specifies a reference number (start register) and the word count
(register quantity) of the registers to be read. The reference number of the request
is zero based, therefore, the first register starts at address 0.
Example: Read registers 0 and 1
Response
The register data of the response is packed as 2 bytes per register. The first byte
has the higher value bits, the second the lower values.
The contents of register 0 are shown by the value 0x1234 and the contents of
register 1 is 0x2345.
Exception
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Request
The request specifies the reference number (output address) of output bit to be
written. The reference number of the request is zero based; therefore, the first coil
starts at address 0.
Example: Turn ON the second output bit (address 1)
Response
Exception
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This function writes the value of one single output register to a slave device in
word format.
Request
The request specifies the reference number (register address) of the first output
word to be written. The value to be written is specified in the “Register Value”
field. The reference number of the request is zero based; therefore, the first
register starts at address 0.
Example: Write a value of 0x1234 to the second output register
Response
Exception
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Pos : 104.12 /Alle Serien (Allgemeine D okumente) (Allgemeine M odule) /Fel dbus kommuni kati on/MOD BUS/Anwendung der M ODBU S-Funkti onen ( x42) - F C7 @ 4\mod_1235568047390_21.doc x @ 27743 @ 4 @ 1
This function reads the first 8 bits of the process output image.
Request
Response
Exception
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Pos : 104.14 /Alle Serien (Allgemeine D okumente) (Allgemeine M odule) /Fel dbus kommuni kati on/MOD BUS/Anwendung der M ODBU S-Funkti onen - FC 11, FC 15, FC 16 @ 4\mod_1235567470328_21.doc x @ 27730 @ 444 @ 1
This function returns a status word and an event counter from the slave device’s
communication event counter. By reading the current count before and after a
series of messages, a master can determine whether the messages were handled
normally by the slave.
Following each successful new processing, the counter counts up. This counting
process is not performed in the case of exception replies, poll commands or
counter inquiries.
Request
Response
The reply contains a 2-byte status word and a 2-byte event counter. The status
word only contains zeroes.
Exception
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Request
The request message specifies the reference number (first coil in the sequence),
the bit count (number of bits to be written), and the output data. The output coils
are zero-based; therefore, the first output point is 0.
In this example 16 bits are set, starting with the address 0. The request contains 2
bytes with the value 0xA5F0, or 1010 0101 1111 0000 in binary format.
The first data byte transmits the value of 0xA5 to the addresses 7 to 0, whereby 0
is the lowest value bit. The next byte transmits 0xF0 to the addresses 15 to 8,
whereby the lowest value bit is 8.
Response
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Exception
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Request
The Request specifies the reference number (starting register), the word count
(number of registers to write), and the register data . The data is sent as 2 bytes
per register. The registers are zero-based; therefore, the first output is at address 0.
Example: Set data in registers 0 and 1
Response
Exception
Pos : 104.15 /Alle Serien (Allgemeine D okumente) (Allgemeine M odule) /Fel dbus kommuni kati on/MOD BUS/Anwendung der M ODBU S-Funkti onen - FC 23 @ 4\mod_1235567802937_21.doc x @ 27740 @ 4 @ 1
Request
Response
Exception
Note that if the register ranges overlap, the results are undefined!
If register areas for read and write overlap, the results are undefined.
Pos : 104.16 /D okumentati on allgemein/Gliederungsel emente/---Seitenwechsel--- @ 3\mod_1221108045078_0.doc x @ 21810 @ @ 1
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Pos : 104.17 /Alle Serien (Allgemeine D okumente) (Allgemeine M odule) /Fel dbus kommuni kati on/MOD BUS/M ODBU S-Register-Mappi ng - Einlei tung (Contr oller) @ 3\mod_1235386256031_21.doc x @ 27560 @ 3 @ 1
Via the register services the states of the complex and digital I/O modules can be
determined or changed.
Pos : 104.18 /Alle Serien (Allgemeine D okumente) (Allgemeine M odule) /Fel dbus kommuni kati on/MOD BUS/M ODBU S-Register-Mappi ng - R egisterz ugriff Les en ( mit FC 3, FC4) (C ontroll er, x42) @ 4\mod_1236077067203_21.doc x @ 27970 @ @ 1
Table 97: Register (word) access reading (with FC3 and FC4)
MODBUS address IEC 61131 Memory range
[dec] [hex] address
0...255
0x0000...0x00FF %IW0...%IW255 Physical input area
256...511
0x0100...0x01FF %QW256...%QW511 PFC OUT area
Volatile PFC output variables
512...767 0x0200...0x02FF %QW0...%QW255 Physical output area
768...1023 0x0300...0x03FF %IW256...%IW511 PFC IN area
Volatile PFC input variables
1024...4095 0x0400...0x0FFF - MODBUS exception: “Illegal data address”
4096...12287 0x1000...0x2FFF - Configuration register (see following
chapter “Configuration Functions”)
12288...16383 0x3000...0x3FFF %MW0...%MW4095 NOVRAM 8 kB retain memory
16384...65535 0x4000...0xFFFF - MODBUS exception: “Illegal data address”
Pos : 104.19 /Alle Serien (Allgemeine D okumente) (Allgemeine M odule) /Fel dbus kommuni kati on/MOD BUS/M ODBU S-Register-Mappi ng - R egisterz ugriff Schr eiben ( mit FC 6, FC16) (Contr oller, x42) @ 4\mod_1236077393218_21.doc x @ 27973 @ @ 1
Table 98: Register (word) access writing (with FC6 and FC16)
MODBUS address IEC 61131 Memory range
[dec] [hex] address
0...255 0x0000...0x00FF %QW0...%QW255 Physical output area
256...511 0x0100...0x01FF %IW256...%IW511 PFC IN area
Volatile PFC input variables
512...767 0x0200...0x02FF %QW0...%QW255 Physical output area
768...1023 0x0300...0x03FF %IW256...%IW511 PFC IN area
Volatile PFC input variables
1024...4095 0x0400...0x0FFF - MODBUS exception:
“Illegal data address”
4096...8191 0x1000...0x1FFF - Configuration register (see following
chapter “Configuration Functions”)
8192...12287 0x2000...0x2FFF - MODBUS exception:
“Illegal data address”
12288...16383 0x3000...0x3FFF %MW0...%MW4095 NOVRAM
8 kB retain memory
16384...65535 0x4000...0xFFFF - MODBUS exception:
“Illegal data address”
Pos : 104.20 /Alle Serien (Allgemeine D okumente) (Allgemeine M odule) /Fel dbus kommuni kati on/MOD BUS/M ODBU S-Register-Mappi ng - Abs atz Coil-Dienste, Bitzugriffe @ 3\mod_1235393917265_21.doc x @ 27584 @ @ 1
The digital MODBUS services (coil services) are bit accesses, with which only
the states of digital I/O modules can be determined or changed. Complex I/O
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modules are not attainable with these services and so they are ignored. Because of
this the addressing of the digital channels begins again with 0, so that the
MODBUS address is always identical to the channel number, (i.e. the digital input
no. 47 has the MODBUS address "46").
Pos : 104.21 /Alle Serien (Allgemeine D okumente) (Allgemeine M odule) /Fel dbus kommuni kati on/MOD BUS/M ODBU S-Register-Mappi ng - Bitzugriff Les en (mi t FC 1, FC 2) (C ontr oller, x42) @ 4\mod_1236078194656_21.doc x @ 27977 @ @ 1
Pos : 104.22 /Alle Serien (Allgemeine D okumente) (Allgemeine M odule) /Fel dbus kommuni kati on/MOD BUS/M ODBU S-Register-Mappi ng - Bitzugriff Sc hrei ben (mit FC5, FC 15) (Controll er, x42) @ 4\mod_1236078270062_21.doc x @ 27981 @ @ 1
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Pos : 104.24 /Alle Serien (Allgemeine D okumente) (Allgemeine M odule) /Fel dbus kommuni kati on/MOD BUS/M ODBU S-Register ( x42) - Teil 1 @ 4\mod_1235629544937_21.doc x @ 27770 @ 3 @ 1
Pos : 104.27 /Alle Serien (Allgemeine D okumente) (Allgemeine M odule) /Fel dbus kommuni kati on/MOD BUS/Zugriff auf R egisterwerte - Watc hdog-Register bis Tabelle @ 3\mod_1235460353828_21.doc x @ 27616 @ 44 @ 1
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You can use any MODBUS application to access (read from or write to) register
values. Both commercial (e.g., "Modscan") and free programs (from
http://www.modbus.org/tech.php) are available.
The following sections describe how to access both the registers and their values.
The watchdog monitors the data transfer between the fieldbus master and the
controller. Every time the controller receives a specific request (as define in the
watchdog setup registers) from the master, the watchdog timer in the controller
resets.
In the case of fault free communication, the watchdog timer does not reach its end
value. After each successful data transfer, the timer is reset.
If the watchdog times out, a fieldbus failure has occurred. In this case, the
fieldbus controller answers all following MODBUS TCP/IP requests with the
exception code 0x0004 (Slave Device Failure).
In the controller special registers are used to setup the watchdog by the master
(Register addresses 0x1000 to 0x1008).
By default, the watchdog is not enabled when you turn the controller on. To
activate it, the first step is to set/verify the desired time-out value of the Watchdog
Time register (0x1000). Second, the function code mask must be specified in the
mask register (0x1001), which defines the function code(s) that will reset the
timer for the first time. Finally, the Watchdog-Trigger register (0x1003) or the
register 0x1007 must be changed to a non-zero value to start the timer
subsequently.
After the watchdog is started, it can be stopped by the user via the Watchdog Stop
register (0x1005) or the Simply Stop Watchdog register (0x1008).
The watchdog registers can be addressed in the same way as described with the
MODBUS read and write function codes. Specify the respective register address
in place of the reference number.
Pos : 104.28 /Alle Serien (Allgemeine D okumente) (Allgemeine M odule) /Fel dbus kommuni kati on/MOD BUS/Zugriff auf R egisterwerte - Watc hdog-Register Tabellen 0x1000 (NUR 750-342, -842) @ 8\mod_1280412714116_21.doc x @ 61640 @ @ 1
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Pos : 104.29 /Alle Serien (Allgemeine D okumente) (Allgemeine M odule) /Fel dbus kommuni kati on/MOD BUS/Zugriff auf R egisterwerte - Watc hdog-Register (ab 0x1001 bis 0x100A) @ 8\mod_1278926087850_21.doc x @ 59546 @ @ 1
FC 1 Bit 0
FC 2 Bit 1
FC 3 Bit 2
FC 4 Bit 3
FC 5 Bit 4
...
FC 16 Bit 15
Changes to the register value can only be made if the watchdog is deactivated.
The bit pattern stored in the register defines the function codes that trigger the
watchdog. Some function codes are not supported. For those the watchdog will
not be triggered even if another MODBUS device transmits one of them.
FC 17 Bit 0
FC 18 Bit 1
...
FC 32 Bit 15
These codes are currently not supported, for this reason the default value should
not be changed. Changes to the register value can only be made if the watchdog
is deactivated. It is not possible to modify this value while the watchdog is
running.
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Pos : 104.30 /Alle Serien (Allgemeine D okumente) (Allgemeine M odule) /Fel dbus kommuni kati on/MOD BUS/Zugriff auf R egisterwerte - Watc hdog (Beis piel Z eitübersc hreitung) @ 4\mod_1235634365875_21.doc x @ 27793 @ @ 1
The length of each register is 1 word; i.e., with each access only one word can be
written or read. Following are two examples of how to set the value for a time
overrun:
2. Use the function code 5 to write 0x0010 (=2(5-1)) in the coding mask
(register 0x1001).
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Function code 5 (writing a digital output bit) continuously triggers the watchdog
to restart the watchdog timer again and again within the specified time. If time
between requests exceeds 1 second, a watchdog timeout error occurs.
3. To stop the watchdog, write the value 0xAA55 or 0x55AA into 0x1008
(Simply Stop Watchdog register, WD_AC_STOP_SIMPLE).
1. Write 0x1770 (= 10*60*1000 ms / 100 ms) in the register for time overrun
(0x1000).
(Register 0x1000 works with a multiple of 100 ms;
10 min = 600,000 ms; 600,000 ms / 100 ms = 6000dec = 1770hex)
Values following each other must differ in size. Writing of a value not equal to
zero starts the watchdog. Watchdog faults are reset and writing process data is
possible again.
4. To stop the watchdog, write the value 0xAA55 or 0x55AA into 0x1008
Pos : 104.31 /D okumentati on allgemein/Gliederungsel emente/---Seitenwechsel--- @ 3\mod_1221108045078_0.doc x @ 21810 @ @ 1
(Simply Stop Watchdog register, WD_AC_STOP_SIMPLE).
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Pos : 104.32 /Alle Serien (Allgemeine D okumente) (Allgemeine M odule) /Fel dbus kommuni kati on/MOD BUS/Zugriff auf R egisterwerte - Di agnoser egister 0x1020, 0x1021 @ 3\mod_1235461657984_21.doc x @ 27628 @ 4 @ 1
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Pos : 104.34 /Alle Serien (Allgemeine D okumente) (Allgemeine M odule) /Fel dbus kommuni kati on/MOD BUS/Zugriff auf R egisterwerte - Konfigur ati onsr egister 0x1022 bis 0x1025 @ 3\mod_1235461775390_21.doc x @ 27632 @ 4 @ 1
Pos : 104.35 /Alle Serien (Allgemeine D okumente) (Allgemeine M odule) /Fel dbus kommuni kati on/MOD BUS/Zugriff auf R egisterwerte - Konfigur ati onsr egister 0x1027 ( x42) @ 4\mod_1235635574031_21.doc x @ 27805 @ @ 1
Pos : 104.36 /Alle Serien (Allgemeine D okumente) (Allgemeine M odule) /Fel dbus kommuni kati on/MOD BUS/Zugriff auf R egisterwerte - Konfigur ati onsr egister 0x1028 ( x42) @ 4\mod_1235636043390_21.doc x @ 27814 @ @ 1
Pos : 104.37 /Alle Serien (Allgemeine D okumente) (Allgemeine M odule) /Fel dbus kommuni kati on/MOD BUS/Zugriff auf R egisterwerte - Konfigur ati onsr egister 0x1029 (C ontr oller, x42) @ 4\mod_1236258102546_21.doc x @ 28010 @ @ 1
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Pos : 104.38 /Alle Serien (Allgemeine D okumente) (Allgemeine M odule) /Fel dbus kommuni kati on/MOD BUS/Zugriff auf R egisterwerte - Konfigur ati onsr egister 0x1030, 0x1031 @ 4\mod_1235634913734_21.doc x @ 27799 @ @ 1
Pos : 104.39 /Alle Serien (Allgemeine D okumente) (Allgemeine M odule) /Fel dbus kommuni kati on/MOD BUS/Zugriff auf R egisterwerte - Konfigur ati onsr egister 0x1040 (C ontr oller, x42) @ 4\mod_1235641161000_21.doc x @ 27830 @ @ 1
Pos : 104.40 /Alle Serien (Allgemeine D okumente) (Allgemeine M odule) /Fel dbus kommuni kati on/MOD BUS/Zugriff auf R egisterwerte - Konfigur ati onsr egister 0x2030 @ 3\mod_1235461168031_21.doc x @ 27622 @ @ 1
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Pos : 104.41 /Alle Serien (Allgemeine D okumente) (Allgemeine M odule) /Fel dbus kommuni kati on/MOD BUS/Zugriff auf R egisterwerte - Konfigur ati onsr egister 0x2040 @ 4\mod_1235636434734_21.doc x @ 27821 @ @ 1
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Pos : 104.43 /Alle Serien (Allgemeine D okumente) (Allgemeine M odule) /Fel dbus kommuni kati on/MOD BUS/Zugriff auf R egisterwerte - Fir mwar e-Infor mati onsr egister 0x2010 bis 0x2014 @ 3\mod_1235461969843_21.doc x @ 27636 @ 4 @ 1
Pos : 104.44 /Alle Serien (Allgemeine D okumente) (Allgemeine M odule) /Fel dbus kommuni kati on/MOD BUS/Zugriff auf R egisterwerte - Fir mwar e-Infor mati onsr egister 0x2020 bis 0x2023 @ 4\mod_1235646917328_21.doc x @ 27848 @ @ 1
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Pos : 104.46 /Alle Serien (Allgemeine D okumente) (Allgemeine M odule) /Fel dbus kommuni kati on/MOD BUS/Zugriff auf R egisterwerte - Konstantenr egister 0x2000 bis 0x2008 @ 3\mod_1235462025437_21.doc x @ 27639 @ 4 @ 1
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Pos : 104.47 /Alle Serien (Allgemeine D okumente) (Allgemeine M odule) /Fel dbus kommuni kati on/MOD BUS/Zugriff auf R egisterwerte - Konstantenr egister 0x3000 bis 0x3F FF (Contr oller, x42) @ 4\mod_1235646611031_21.doc x @ 27834 @ @ 1
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Pos : 106 /Serie 750 (WAGO-I/O-SYST EM)/Gerätebeschr eibung/Ei nleitung/Bus klemmen - Ü bersc hrift 1, Ü bersic ht - Übersc hrift 2, und allgemeine Einl eitung @ 4\mod_1237537660059_21.doc x @ 28770 @ 12 @ 1
12 I/O Modules
12.1 Overview
For modular applications with the WAGO-I/O-SYSTEM 750/753, different types
of I/O modules are available
• Specialty Modules
• System Modules
For detailed information on the I/O modules and the module variations, refer to
the manuals for the I/O modules.
You will find these manuals on the WAGO web pages under www.wago.com.
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Pos : 108.1 /Serie 750 ( WAGO-I/O-SYST EM)/Pr ozessabbild M appi ng/ETH ERNET - EtherNet/IP - M ODBU S/TC P/PA ETH ERN ET - MOD BU S/TC P Ei nlei tung Pr oz ess datenaufbau (750- 342, -830, -842, - 849, FBC /PFC) @ 5\mod_1253542489968_21.doc x @ 41903 @ 2 @ 1
MODBUS/TCP process image uses a word structure (with word alignment). The
internal mapping method for data greater than one byte conforms to the Intel
format.
The following section describes the process image for various WAGO-I/O-
SYSTEM 750 and 753 I/O modules with MODBUS/TCP.
The structure of the process data mapping is identical for the PFC process image
of the programmable fieldbus controller.
Pos : 108.3 /D okumentati on allgemei n/Gli ederungsel emente/---Seitenwec hs el--- @ 3\mod_1221108045078_0.doc x @ 21810 @ @ 1
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Pos : 108.4 /Serie 750 ( WAGO-I/O-SYST EM)/Pr ozessabbild M appi ng/ETH ERNET - EtherNet/IP - M ODBU S/TC P/PA ETH ERN ET- Digital e Kl emmen M ODBU S/TC P ( 750-342, - 352, -830, -842, - 849) @ 5\mod_1253542361394_21.doc x @ 41900 @ 3444444443444444444 @ 1
Some digital modules have an additional diagnostic bit per channel in the Input
Process Image. The diagnostic bit is used for detecting faults that occur (e.g., wire
breaks and/or short circuits).
When analog input modules are also present in the node, the digital data is always
appended after the analog data in the Input Process Image, grouped into bytes.
750-435
750-400, -401, -405, -406, -410, -411, -412, -427, -438, (and all variations),
753-400, -401, -405, -406, -410, -411, -412, -427
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12.2.1.4 2 Channel Digital Input Module with Diagnostics and Output Process
Data
750-418,
753-418
The digital input module supplies a diagnostic and acknowledge bit for each input
channel. If a fault condition occurs, the diagnostic bit is set. After the fault
condition is cleared, an acknowledge bit must be set to re-activate the input. The
diagnostic data and input data bit is mapped in the Input Process Image, while the
acknowledge bit is in the Output Process Image.
Table 150: 2 Channel Digital Input Module with Diagnostics and Output Process Data
Input Process Image
Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Diagnostic Diagnostic Data bit Data bit
bit S 2 bit S 1 DI 2 DI 1
Channel 2 Channel 1 Channel 2 Channel 1
750-402, -403, -408, -409, -414, -415, -422, -423, -428, -432, -433, -1420, -1421,
-1422, -1423
753-402, -403, -408, -409, -415, -422, -423, -428, -432, -433, -440
Manual
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12.2.1.7 8 Channel Digital Input Module PTC with Diagnostics and Output
Process Data
750-1425
The digital input module PTC provides via one logical channel 2 byte for the
input and output process image.
The signal state of PTC inputs DI1 … DI8 is transmitted to the fieldbus
coupler/controller via input data byte D0.
The fault conditions are transmitted via input data byte D1.
The channels 1 … 8 are switched on or off via the output data byte D1. The output
data byte D0 is reserved and always has the value “0“.
Table 153: 8 Channel Digital Input Module PTC with Diagnostics and Output Process Data
Input Process Image
Input Byte D0 Input Byte D1
Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Wire Wire Wire Wire Wire Wire Wire Wire
break/ break/ break/ break/ break/ break/ break/ break/
Signal Signal Signal Signal Signal Signal Signal Signal
short short short short short short short short
status status status status status status status status
circuit circuit circuit circuit circuit circuit circuit circuit
DI 8 DI 7 DI 6 DI 5 DI 4 DI 3 DI 2 DI 1
DB/KS DB/KS DB/KS DB/KS DB/KS DB/KS DB/KS DB/KS
Chan- Chan- Chan- Chan- Chan- Chan- Chan- Chan-
8 7 6 5 4 3 2 1
nel 8 nel 7 nel 6 nel 5 nel 4 nel 3 nel 2 nel 1
Chan- Chan- Chan- Chan- Chan- Chan- Chan- Chan-
nel 8 nel 7 nel 6 nel 5 nel 4 nel 3 nel 2 nel 1
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Some digital modules have an additional diagnostic bit per channel in the Input
Process Image. The diagnostic bit is used for detecting faults that occur (e.g., wire
breaks and/or short circuits). For modules with diagnostic bit is set, also the data
bits have to be evaluated.
When analog output modules are also present in the node, the digital image data is
always appended after the analog data in the Output Process Image, grouped into
bytes.
750-523
The digital output modules deliver 1 bit via a process value Bit in the output
process image, which is illustrated in the input process image. This status image
shows "manual mode".
Table 155: 1 Channel Digital Output Module with Input Process Data
Input Process Image
Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Status bit
not used “Manual
Operation“
750-501, -502, -509, -512, -513, -514, -517, -535, (and all variations),
753-501, -502, -509, -512, -513, -514, -517
Manual
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12.2.2.3 2 Channel Digital Input Modules with Diagnostics and Input Process
Data
The digital output modules have a diagnostic bit for each output channel. When an
output fault condition occurs (i.e., overload, short circuit, or broken wire), a
diagnostic bit is set. The diagnostic data is mapped into the Input Process Image,
while the output control bits are in the Output Process Image.
Table 157: 2 Channel Digital Input Modules with Diagnostics and Input Process Data
Input Process Image
Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Diagnostic Diagnostic
bit S 2 bit S 1
Channel 2 Channel 1
750-506,
753-506
The digital output module has 2-bits of diagnostic information for each output
channel. The 2-bit diagnostic information can then be decoded to determine the
exact fault condition of the module (i.e., overload, a short circuit, or a broken
wire). The 4-bits of diagnostic data are mapped into the Input Process Image,
while the output control bits are in the Output Process Image.
Table 158: 2 Channel Digital Input Modules with Diagnostics and Input Process Data 75x-506
Input Process Image
Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Diagnostic Diagnostic Diagnostic Diagnostic
bit S 3 bit S 2 bit S 1 bit S 0
Channel 2 Channel 2 Channel 1 Channel 1
Diagnostic bits S1/S0, S3/S2: = ‘00’ standard mode
Diagnostic bits S1/S0, S3/S2: = ‘01’ no connected load/short circuit against +24 V
Diagnostic bits S1/S0, S3/S2: = ‘10’ Short circuit to ground/overload
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750-842 ETHERNET Controller 10 MBit
750-532
The digital output modules have a diagnostic bit for each output channel. When an
output fault condition occurs (i.e., overload, short circuit, or broken wire), a
diagnostic bit is set. The diagnostic data is mapped into the Input Process Image,
while the output control bits are in the Output Process Image.
Table 160: 4 Channel Digital Output Modules with Diagnostics and Input Process Data
Input Process Image
Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Diagnostic Diagnostic Diagnostic Diagnostic
bit bit bit bit
S4 S3 S2 S1
Channel 4 Channel 3 Channel 2 Channel 1
Diagnostic bit S = ‘0’ no Error
Diagnostic bit S = ‘1’ overload, short circuit, or broken wire
Manual
Version 2.3.0
190 I/O Modules WAGO-I/O-SYSTEM 750
750-842 ETHERNET Controller 10 MBit
750-537
The digital output modules have a diagnostic bit for each output channel. When an
output fault condition occurs (i.e., overload, short circuit, or broken wire), a
diagnostic bit is set. The diagnostic data is mapped into the Input Process Image,
while the output control bits are in the Output Process Image.
Table 162: 8 Channel Digital Output Modules with Diagnostics and Input Process Data
Input Process Image
Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Diagnostic Diagnostic Diagnostic Diagnostic Diagnostic Diagnostic Diagnostic Diagnostic
bit bit bit bit bit bit bit bit
S8 S7 S6 S5 S4 S3 S2 S1
Channel 8 Channel 7 Channel 6 Channel 5 Channel 4 Channel 3 Channel 2 Channel 1
Diagnostic bit S = ‘0’ no Error
Diagnostic bit S = ‘1’ overload, short circuit, or broken wire
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750-1502, -1506
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Manual
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Pos : 108.6 /Serie 750 ( WAGO-I/O-SYST EM)/Pr ozessabbild M appi ng/ETH ERNET - EtherNet/IP - M ODBU S/TC P/PA ETH ERN ET - AIs-Ei nlei tung MOD BUS/TCP (INTEL, mit word- alignment) @ 7\mod_1272352811572_21.doc x @ 55815 @ 3 @ 1
However, the coupler/controller with MODBUS/TCP does not have access to the
8 control/status bits.
Therefore, the coupler/controller with MODBUS/TCP can only access the 16 bits
of analog data per channel, which are grouped as words and mapped in Intel
format in the Input Process Image.
Pos : 108.7 /Serie 750 ( WAGO-I/O-SYST EM)/Pr ozessabbild M appi ng/Sofern i n dem Knoten auc h Digital eingangs kl emmen ges tec kt, zu AIs @ 8\mod_1279112061364_21.doc x @ 59903 @ @ 1
When digital input modules are also present in the node, the analog input data is
always mapped into the Input Process Image in front of the digital data.
Pos : 108.8 /Serie 750 ( WAGO-I/O-SYST EM)/Pr ozessabbild M appi ng/Informati on - Informati onen z um Steuer-/Status byteaufbau @ 4\mod_1238055708743_21.doc x @ 29070 @ @ 1
Pos : 108.9 /Serie 750 ( WAGO-I/O-SYST EM)/Pr ozessabbild M appi ng/ETH ERNET - EtherNet/IP - M ODBU S/TC P/PA ETH ERN ET - AIs (Intel, mi t word-alignment) @ 7\mod_1272352054685_21.doc x @ 55790 @ 4444 @ 1
750-452, -454, -456, -461, -462, -465, -466, -467, -469, -472, -474, -475, 476, -
477, -478, -479, -480, -481, -483, -485, -492, (and all variations),
753-452, -454, -456, -461, -465, -466, -467, -469, -472, -474, -475, 476, -477,
478, -479, -483, -492, (and all variations)
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750-450, -453, -455, -457, -459, -460, -468, (and all variations),
753-453, -455, -457, -459
Manual
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750-493
The above Analog Input Modules have a total of 9 bytes of user data in both the
Input and Output Process Image (6 bytes of data and 3 bytes of control/status).
The following tables illustrate the Input and Output Process Image, which has a
total of 6 words mapped into each image.
Word alignment is applied.
Pos : 108.10 /Seri e 750 ( WAGO-I/O-SYSTEM)/Proz ess abbil d M apping/ETHER NET - EtherNet/IP - MOD BU S/TC P/PA ETH ERNET - MOD BUS/PA ETHERN ET - M ODBU S/TC P z us ätzlic h 8-Kanal AIs @ 15\mod_1370947457096_21.doc x @ 122444 @ 4 @ 1
750-451
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Pos : 108.12 /Seri e 750 ( WAGO-I/O-SYSTEM)/Proz ess abbil d M apping/ETHER NET - EtherNet/IP - MOD BU S/TC P/PA ETH ERNET - AOs-Ei nleitung MOD BUS/TCP ( Intel, mit word- alignment) @ 7\mod_1272352587776_21.doc x @ 55809 @ 3 @ 1
When digital output modules are also present in the node, the analog output data
is always mapped into the Output Process Image in front of the digital data.
Pos : 108.14 /Seri e 750 ( WAGO-I/O-SYSTEM)/Proz ess abbil d M apping/Infor mation - Infor mationen zum Steuer-/Status byteaufbau @ 4\mod_1238055708743_21.doc x @ 29070 @ @ 1
Pos : 108.15 /Seri e 750 ( WAGO-I/O-SYSTEM)/Proz ess abbil d M apping/ETHER NET - EtherNet/IP - MOD BU S/TC P/PA ETH ERNET - AOs (INT EL, mit wor d-alignment) @ 7\mod_1272352309632_21.doc x @ 55793 @ 44 @ 1
750-550, -552, -554, -556, -560, -562, 563, -585, (and all variations),
753-550, -552, -554, -556
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Pos : 108.17 /Seri e 750 ( WAGO-I/O-SYSTEM)/Proz ess abbil d M apping/ETHER NET - EtherNet/IP - MOD BU S/TC P/PA ETH ERNET - Sonder klemmen (Intel , mit word- alignment) bis KNX- Bus klemme-für 16-Bit'er _1( 842, 843) @ 18\mod_1390231777480_21.doc x @ 142468 @ 3 @ 1
The control/status byte is required for the bidirectional data exchange of the
module with the higher-ranking control system. The control byte is transmitted
from the control system to the module and the status byte from the module to the
control system.
This allows, for example, setting of a counter with the control byte or displaying
of overshooting or undershooting of the range with the status byte.
The control/status byte always is in the process image in the Low byte.
Pos : 108.18 /Seri e 750 ( WAGO-I/O-SYSTEM)/Proz ess abbil d M apping/ETHER NET - EtherNet/IP - MOD BU S/TC P/PA ETH ERNET - Sonder klemmen (Intel , mit word- alignment) bis KNX- Bus klemme-für 16-Bit' er_2 (842, 843) @ 18\mod_1390231954210_21.doc x @ 142472 @ @ 1
Pos : 108.19 /Seri e 750 ( WAGO-I/O-SYSTEM)/Proz ess abbil d M apping/ETHER NET - EtherNet/IP - MOD BU S/TC P/PA ETH ERNET - Sonder klemmen (Intel , mit word- alignment) bis KNX- Bus klemme-für 16-Bit' er_3 (842, 843) @ 18\mod_1390231961324_21.doc x @ 142476 @ 44444444444444444 @ 1
The above Counter Modules have a total of 5 bytes of user data in both the Input
and Output Process Image (4 bytes of counter data and 1 byte of control/status).
The counter value is supplied as 32 bits. The following tables illustrate the Input
and Output Process Image, which has a total of 3 words mapped into each image.
Word alignment is applied.
Manual
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Table 172: Counter Modules 750-404, (and all variations except of /000-005),
753-404, (and variation /000-003)
Input Process Image
Byte Destination
Offset Description
High Byte Low Byte
0 - S Status byte
1 D1 D0
Counter value
2 D3 D2
750-404/000-005
The above Counter Modules have a total of 5 bytes of user data in both the Input
and Output Process Image (4 bytes of counter data and 1 byte of control/ status).
The two counter values are supplied as 16 bits. The following tables illustrate the
Input and Output Process Image, which has a total of 3 words mapped into each
image. Word alignment is applied.
750-638,
753-638
The above Counter Modules have a total of 6 bytes of user data in both the Input
and Output Process Image (4 bytes of counter data and 2 bytes of control/status).
The two counter values are supplied as 16 bits. The following tables illustrate the
Input and Output Process Image, which has a total of 4 words mapped into each
image. Word alignment is applied.
Manual
Version 2.3.0
198 I/O Modules WAGO-I/O-SYSTEM 750
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The above Pulse Width modules have a total of 6 bytes of user data in both the
Input and Output Process Image (4 bytes of channel data and 2 bytes of control/
status). The two channel values are supplied as 16 bits. Each channel has its own
control/status byte. The following table illustrates the Input and Output Process
Image, which has a total of 4 words mapped into each image. Word alignment is
applied.
750-650, (and the variations /000-002, -004, -006, -009, -010, -011, -012, -013),
750-651, (and the variations /000-001, -002, -003),
750-653, (and the variations /000-002, -007),
753-650, -653
Manual
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The above Serial Interface Modules with alternative data format have a total of 4
bytes of user data in both the Input and Output Process Image (3 bytes of serial
data and 1 byte of control/status). The following table illustrates the Input and
Output Process Image, which have a total of 2 words mapped into each image.
Word alignment is applied.
The above Serial Interface Modules with Standard Data Format have a total of 6
bytes of user data in both the Input and Output Process Image (5 bytes of serial
data and 1 byte of control/status). The following table illustrates the Input and
Output Process Image, which have a total of 3 words mapped into each image.
Word alignment is applied.
The Data Exchange modules have a total of 4 bytes of user data in both the Input
and Output Process Image. The following tables illustrate the Input and Output
Manual
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Process Image, which has a total of 2 words mapped into each image.
Word alignment is applied.
The above SSI Transmitter Interface modules have a total of 4 bytes of user data
in the Input Process Image, which has 2 words mapped into the image.
Word alignment is applied.
The above Incremental Encoder Interface modules have 5 bytes of input data and
3 bytes of output data. The following tables illustrate the Input and Output Process
Image, which have 4 words into each image. Word alignment is applied.
Manual
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750-634
The above Incremental Encoder Interface module has 5 bytes of input data (6
bytes in cycle duration measurement mode) and 3 bytes of output data. The
following tables illustrate the Input and Output Process Image, which has 4 words
mapped into each image. Word alignment is applied.
750-637
The above Incremental Encoder Interface Module has a total of 6 bytes of user
data in both the Input and Output Process Image (4 bytes of encoder data and 2
bytes of control/status). The following table illustrates the Input and Output
Process Image, which have 4 words mapped into each image. Word alignment is
applied.
Manual
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750-635,
753-635
The above Digital Pulse Interface module has a total of 4 bytes of user data in
both the Input and Output Process Image (3 bytes of module data and 1 byte of
control/status). The following table illustrates the Input and Output Process
Image, which have 2 words mapped into each image. Word alignment is applied.
750-636
The DC-Drive Controller maps 6 bytes into both the input and output process
image. The data sent and received are stored in up to 4 input and output bytes
(D0 ... D3). Two control bytes (C0, C1) and two status bytes (S0/S1) are used to
control the I/O module and the drive.
In addition to the position data in the input process image (D0 … D3), it is
possible to display extended status information (S2 … S5). Then the three control
bytes (C1 … C3) and status bytes (S1 … S3) are used to control the data flow.
Bit 3 of control byte C1 (C1.3) is used to switch between the process data and the
extended status bytes in the input process image (Extended Info_ON). Bit 3 of
status byte S1 (S1.3) is used to acknowledge the switching process.
Manual
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750-670
Output byte D0 and input byte D0 are reserved and have no function assigned.
One I/O module control and status byte (C0, S0) and 3 application control and
status bytes (C1 ... C3, S1 ... S3) provide the control of the data flow.
Switching between the two process images is conducted through bit 5 in the
control byte (C0 (C0.5). Activation of the mailbox is acknowledged by bit 5 of the
status byte S0 (S0.5).
Manual
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204 I/O Modules WAGO-I/O-SYSTEM 750
750-842 ETHERNET Controller 10 MBit
750-640
The RTC Module has a total of 6 bytes of user data in both the Input and Output
Process Image (4 bytes of module data and 1 byte of control/status and 1 byte ID
for command). The following table illustrates the Input and Output Process
Image, which have 3 words mapped into each image. Word alignment is applied.
750-641
The DALI/DSI Master module has a total of 6 bytes of user data in both the Input
and Output Process Image (5 bytes of module data and 1 byte of control/status).
The following tables illustrate the Input and Output Process Image, which have 3
words mapped into each image. Word alignment is applied.
Manual
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753-647
The DALI Multi-Master module occupies a total of 24 bytes in the input and
output range of the process image.
The DALI Multi-Master module can be operated in "Easy" mode (default) and
"Full" mode. "Easy" mode is used to transmit simply binary signals for lighting
control. Configuration or programming via DALI master module is unnecessary
in "Easy" mode.
Changes to individual bits of the process image are converted directly into DALI
commands for a pre-configured DALI network. 22 bytes of the 24-byte process
image can be used directly for switching of electronic ballasts (ECG), groups or
scenes in "Easy" mode. Switching commands are transmitted via DALI and group
addresses, where each DALI and each group address is represented by a 2-bit pair.
The structure of the process data is described in detail in the following tables.
Manual
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Table 189: Overview of the output process image in the "Easy" mode“
Output process image
Byte designation
Offset Note
High byte Low byte
res. Broadcast ON/OFF and activate:
Bit 0: Broadcast ON
Bit 1: Broadcast OFF
0 - S
Bit 2: Broadcast ON/OFF/dimming
Bit 3: Broadcast short ON/OFF
Bit 4 … 7: reserved
1 DA4…DA7 DA0…DA3 Bit pair for DALI address DA0:
2 DA12…DA15 DA8…DA11 Bit 1: short: DA switch ON
3 DA20…DA23 DA16…DA19 long: dimming, brighter
4 DA28…DA31 DA24…DA27 Bit 2: short: DA switch OFF
5 DA36…DA39 DA32…DA35 long: dimming, darker
6 DA44…DA47 DA40…DA43 Bit pairs DA1 … DA63 similar to DA0.
7 DA52…DA55 DA48…DA51
8 DA60…DA63 DA56…DA59
Bitpaar für DALI-Gruppenadresse GA0:
9 GA4…GA7 GA0…GA3 Bit 1: short: GA switch ON
long: dimming, brighter
Bit 2: short: GA switch OFF
10 GA12…GA15 GA8…GA11 long: dimming, darker
Bit pairs GA1 … GA15 similar to GA0.
11 Bit 8…15 Bit 0…7 Switch scene 0…15
DA = DALI address
GA = Group address
Manual
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753-648
The process image of the LON® FTT module consists of a control/status byte and
23 bytes of bidirectional communication data that is processed by the
WAGO-I/O-PRO function block "LON_01.lib". This function block is essential
for the function of the LON® FTT module and provides a user interface on the
control side.
750-642
The EnOcean radio receiver has a total of 4 bytes of user data in both the Input
and Output Process Image (3 bytes of module data and 1 byte of control/status).
The following tables illustrate the Input and Output Process Image, which have 2
words mapped into each image. Word alignment is applied.
750-643
The MP Bus Master Module has a total of 8 bytes of user data in both the Input
and Output Process Image (6 bytes of module data and 2 bytes of control/status).
The following table illustrates the Input and Output Process Image, which have 4
words mapped into each image. Word alignment is applied.
Manual
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208 I/O Modules WAGO-I/O-SYSTEM 750
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750-644
The size of the process image for the Bluetooth® module can be adjusted to 12, 24
or 48 bytes.
It consists of a control byte (input) or status byte (output); an empty byte; an
overlay able mailbox with a size of 6, 12 or 18 bytes (mode 2); and the Bluetooth®
process data with a size of 4 to 46 bytes.
Thus, each Bluetooth® module uses between 12 and 48 bytes in the process image.
The sizes of the input and output process images are always the same.
The first byte contains the control/status byte; the second contains an empty byte.
Process data attach to this directly when the mailbox is hidden. When the mailbox
is visible, the first 6, 12 or 18 bytes of process data are overlaid by the mailbox
data, depending on their size. Bytes in the area behind the optionally visible
mailbox contain basic process data. The internal structure of the Bluetooth®
process data can be found in the documentation for the Bluetooth® 750-644 RF
Transceiver.
The mailbox and the process image sizes are set with the startup tool WAGO-I/O-
CHECK.
Manual
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750-645
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753-646
The KNX/TP1 module appears in router and device mode with a total of 24-byte
user data within the input and output area of the process image, 20 data bytes and
2 control/status bytes. Even though the additional bytes S1 or C1 are transferred
as data bytes, they are used as extended status and control bytes. The opcode is
used for the read/write command of data and the triggering of specific functions
of the KNX/EIB/TP1 module. Word-alignment is used to assign 12 words in the
process image. Access to the process image is not possible in router mode.
Telegrams can only be tunneled.
In device mode, access to the KNX data can only be performed via special
function blocks of the IEC application. Configuration using the ETS engineering
tool software is required for KNX.
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750-655
The length of the process image of the AS-interface master module can be set to
fixed sizes of 12, 20, 24, 32, 40 or 48 bytes.
It consists of a control or status byte, a mailbox with a size of 0, 6, 10, 12 or 18
bytes and the AS-interface process data, which can range from 0 to 32 bytes.
The first Input and output word, which is assigned to an AS-interface master
module, contains the status / control byte and one empty byte.
Subsequently the mailbox data are mapped, when the mailbox is permanently
superimposed (Mode 1).
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In the operating mode with suppressible mailbox (Mode 2), the mailbox and the
cyclical process data are mapped next.
The following words contain the remaining process dat.
The mailbox and the process image sizes are set with the startup tool WAGO-I/O-
CHECK.
Manual
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212 I/O Modules WAGO-I/O-SYSTEM 750
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750-610, -611
The modules provide 2 bits of diagnostics in the Input Process Image for
monitoring of the internal power supply.
750-622
The Binary Space Modules behave alternatively like 2 channel digital input
modules or output modules and seize depending upon the selected settings 1, 2, 3
or 4 bits per channel. According to this, 2, 4, 6 or 8 bits are occupied then either in
the process input or the process output image.
Table 197: Binary Space Module 750-622 (with Behavior Like 2 Channel Digital Input)
Input and Output Process Image
Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
(Data bit (Data bit (Data bit (Data bit (Data bit (Data bit Data bit Data bit
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DI 8) DI 7) DI 6) DI 5) DI 4) DI 3) DI 2 DI 1
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Manual
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Figure 63: Side Marking Example for Approved I/O Modules According to ATEX and IECEx
Figure 64: Text Detail – Marking Example for Approved I/O Modules According to ATEX and
IECEx.
Manual
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750-842 ETHERNET Controller 10 MBit
Table 198: Description of Marking Example for Approved I/O Modules According to ATEX and
IECEx
Printing on Text Description
TÜV 07 ATEX 554086 X Approving authority and certificate numbers
IECEx TUN 09.0001 X
Dust
II Equipment group: All except mining
3D Category 3 (Zone 22)
Ex Explosion protection mark
tc Dc Type of protection and equipment protection
level (EPL):protection by enclosure
IIIC Explosion group of dust
T 135°C Max. surface temperature of the enclosure
(without a dust layer)
Mining
I Equipment group: Mining
M2 Category: High level of protection
Ex Explosion protection mark
d Mb Type of protection and equipment protection
level (EPL): Flameproof enclosure
I Explosion group for electrical equipment for
mines susceptible to firedamp
Gases
II Equipment group: All except mining
3G Category 3 (Zone 2)
Ex Explosion protection mark
nA Gc Type of protection and equipment protection
level (EPL): Non-sparking equipment
nC Gc Type of protection and equipment protection
level (EPL): Sparking apparatus with protected
contacts. A device which is so constructed that
the external atmosphere cannot gain access to the
interior
IIC Explosion group of gas and vapours
T4 Temperature class: Max. surface temperature
135°C
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Manual
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Figure 65: Side Marking Example for Approved Ex i I/O Modules According to ATEX and
IECEx.
Figure 66: Text Detail – Marking Example for Approved Ex i I/O Modules According to ATEX
and IECEx.
Manual
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750-842 ETHERNET Controller 10 MBit
Table 199: Description of Marking Example for Approved Ex i I/O Modules According to ATEX
and IECEx
Inscription Text Description
TÜV 07 ATEX 554086 X Approving authority and certificate numbers
IECEx TUN 09.0001X
Manual
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218 Use in Hazardous Environments WAGO-I/O-SYSTEM 750
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Table 199: Description of Marking Example for Approved Ex i I/O Modules According to ATEX
and IECEx
Gases
II Equipment group: All except mining
3(1)G Category 3 (Zone 2) equipment containing a safety
device for a category 1 (Zone 0) equipment
3(2)G Category 3 (Zone 2) equipment containing a safety
device for a category 2 (Zone 1) equipment
Ex Explosion protection mark
nA Gc Type of protection and equipment protection level
(EPL): Non-sparking equipment
[ia Ga] Type of protection and equipment protection level
(EPL): associated apparatus with intrinsic safety
circuits for use in Zone 0
[ia Gb] Type of protection and equipment protection level
(EPL): associated apparatus with intrinsic safety
circuits for use in Zone 1
IIC Explosion group of gas and vapours
T4 Temperature class: Max. surface temperature 135°C
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Figure 67: Side Marking Example for I/O Modules According to NEC 500
Figure 68: Text Detail – Marking Example for Approved I/O Modules According to NEC 500
Table 200: Description of Marking Example for Approved I/O Modules According to NEC 500
Printing on Text Description
CL I Explosion protection group (condition of use
category)
DIV 2 Area of application
Grp. ABCD Explosion group (gas group)
Op temp code T4 Temperature class
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For the installation and operation of electrical equipment in hazardous areas, the
valid national and international rules and regulations which are applicable at the
installation location must be carefully followed.
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Additional Information
Proof of certification is available on request.
Also take note of the information given on the operating and assembly
instructions.
The manual, containing these special conditions for safe use, must be readily
available to the user.
Manual
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226 List of Figures WAGO-I/O-SYSTEM 750
750-842 ETHERNET Controller 10 MBit
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List of Figures
Figure 1: Fieldbus Node (Example) ...................................................................... 18
Figure 2: Labeling on the Side of a Component (Example).................................. 19
Figure 3: Example of a Manufacturing Number ................................................... 19
Figure 4: Isolation for Fieldbus Couplers/Controllers (Example)......................... 22
Figure 5: System Supply via Fieldbus Coupler/Controller (left) and via Internal
System Supply Module (right) ..................................................................... 23
Figure 6: System Voltage for Standard Couplers/Controllers and Extended ECO
Couplers ....................................................................................................... 24
Figure 7: Field Supply for Standard Couplers/Controllers and Extended ECO
Couplers ....................................................................................................... 27
Figure 8: Supply Module with Fuse Carrier (Example 750-610) ......................... 29
Figure 9: Removing the Fuse Carrier .................................................................... 30
Figure 10: Opening the Fuse Carrier ..................................................................... 30
Figure 11: Changing the Fuse ............................................................................... 30
Figure 12: Fuse Modules for Automotive Fuses, Series 282 ................................ 31
Figure 13: Fuse Modules for Automotive Fuses, Series 2006 .............................. 31
Figure 14: Fuse Modules with Pivotable Fuse Carrier, Series 281 ....................... 31
Figure 15: Fuse Modules with Pivotable Fuse Carrier, Series 2002 ..................... 31
Figure 16: Power Supply Concept......................................................................... 32
Figure 17: Supply Example for Standard Couplers/Controllers ........................... 33
Figure 18: Carrier Rail Contact (Example) ........................................................... 37
Figure 19: Examples of the WAGO Shield Connecting System........................... 39
Figure 20: Application of the WAGO Shield Connecting System ....................... 39
Figure 21: View ETHERNET TCP/IP Fieldbus Controller .................................. 42
Figure 22: Device Supply ...................................................................................... 44
Figure 23: RJ-45 Connector .................................................................................. 45
Figure 24: Display Elements (two manufacturing variations) .............................. 46
Figure 25: Service Interface (closed and opened flap) .......................................... 48
Figure 26: Mode Selector Switch (closed and open damper of the service port) . 49
Figure 27: Spacing................................................................................................. 60
Figure 28: Release Tab Standard Fieldbus Coupler/Controller (Example) .......... 63
Figure 29: Insert I/O Module (Example) ............................................................... 64
Figure 30: Snap the I/O Module into Place (Example) ......................................... 64
Figure 31: Removing the I/O Module (Example) ................................................. 65
Figure 32: Data Contacts ....................................................................................... 66
Figure 33: Example for the Arrangement of Power Contacts ............................... 67
Figure 34: Connecting a Conductor to a CAGE CLAMP® ................................... 68
Figure 35: Run-up of the Fieldbus Controller ....................................................... 70
Figure 36: Example of Process Image for Input Data ........................................... 73
Figure 37: Example of Process Image for Output Data ........................................ 74
Figure 38: Memory Areas and Data Exchange ..................................................... 77
Figure 39: Example declaration of remanent flags by "var retain" ....................... 78
Figure 40: Data exchange between MODBUS Master and I/O modules.............. 84
Figure 41: Data Exchange Between PLC Function (CPU) of the PFC and the I/O
Modules........................................................................................................ 85
Figure 42: Data exchange between MODBUS master and PLC functionality ..... 86
Figure 43: Example of Addressing for a Fieldbus Node ....................................... 88
Figure 44: BootP table ........................................................................................... 94
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Figure 45: Dialog window for the WAGO-BootP server, with messages ............ 96
Figure 46: Example for the Function test of a Fieldbus Node ............................ 100
Figure 47: Dialog window for target system settings.......................................... 103
Figure 48: Dialog Window “Communication Parameters” ................................. 109
Figure 49: HTML page with information about fieldbus controller ................... 114
Figure 50: HTML page with informations about the fieldbus node.................... 114
Figure 51: Display Elements (two manufacturing variations) ............................ 115
Figure 52: Node Status – I/O LED Signaling...................................................... 118
Figure 53: Error Message Coding ....................................................................... 118
Figure 54: Function Block for Determining Loss of Fieldbus, Independently of
Protocol ...................................................................................................... 125
Figure 55: Direct Connection of a Node with Crossover Cable.......................... 131
Figure 56: Connection of a Node by means of a Hub with Parallel cables ......... 131
Figure 57: Star Topology .................................................................................... 132
Figure 58: Tree Topology.................................................................................... 133
Figure 59: Principle of Shared ETHERNET ....................................................... 137
Figure 60: Principle of Switched ETHERNET ................................................... 138
Figure 61: Communication Protocols.................................................................. 143
Figure 62: Use of the MODBUS Functions ........................................................ 150
Figure 63: Side Marking Example for Approved I/O Modules According to
ATEX and IECEx ...................................................................................... 214
Figure 64: Text Detail – Marking Example for Approved I/O Modules According
to ATEX and IECEx. ................................................................................. 214
Figure 65: Side Marking Example for Approved Ex i I/O Modules According to
ATEX and IECEx. ..................................................................................... 216
Figure 66: Text Detail – Marking Example for Approved Ex i I/O Modules
According to ATEX and IECEx. ............................................................... 216
Figure 67: Side Marking Example for I/O Modules According to NEC 500 ..... 219
Figure 68: Text Detail – Marking Example for Approved I/O Modules According
to NEC 500 ................................................................................................ 219
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228 List of Tables WAGO-I/O-SYSTEM 750
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List of Tables
Table 1: Number Notation ..................................................................................... 12
Table 2: Font Conventions .................................................................................... 12
Table 3: Legend for Figure “System Supply via Fieldbus Coupler/Controller (left)
and via Internal System Supply Module (right)” ......................................... 23
Table 4: Alignment ................................................................................................ 24
Table 5: Legend for Figure “Field Supply for Standard Couplers/Controllers and
Extended ECO Couplers” ............................................................................ 27
Table 6: Power Supply Modules ........................................................................... 29
Table 7: Filter Modules for 24 V Supply .............................................................. 32
Table 8: Legend for Figure “Supply Example for Fieldbus Coupler/Controller” . 34
Table 9: WAGO Power Supply Units (Selection)................................................. 35
Table 10: WAGO Ground Wire Terminals ........................................................... 36
Table 11: Compatibility......................................................................................... 41
Table 12: Legend to the View ETHERNET TCP/IP Fieldbus Controller ............ 43
Table 13: RJ-45 Connector and RJ-45 Connector Configuration ......................... 45
Table 14: Display Elements Fieldbus Status ......................................................... 46
Table 15: Display Elements Node Status .............................................................. 46
Table 16: Display Elements Supply Voltage ........................................................ 46
Table 17: Legend for Figure “Service Interface (closed and opened flap)” ......... 48
Table 18: Legend for Figure „Mode Selector Switch“.......................................... 49
Table 19: Technical data – System data ................................................................ 51
Table 20: Technical data – Supply ........................................................................ 52
Table 21: Technical data – Fieldbus MODBUS/TCP ........................................... 52
Table 22: Technical Data – Field Wiring .............................................................. 52
Table 23: Technical Data – Power Jumper Contacts ............................................ 52
Table 24: Technical Data – Data Contacts ............................................................ 52
Table 25: Technical Data – Climatic Environmental Conditions ......................... 53
Table 26: Technical Data – Mechanical Strength acc. to IEC 61131-2 ................ 53
Table 27: WAGO DIN Rail................................................................................... 60
Table 28: Data Width for I/O Modules ................................................................. 81
Table 29: IEC-61131-3 address areas ................................................................... 82
Table 30: Absolute Addressing ............................................................................. 82
Table 31: Addressing Example ............................................................................. 83
Table 32: Allocation of digital inputs and outputs to process data words in
accordance with the...................................................................................... 84
Table 33: Information in the BootP table .............................................................. 95
Table 34: ETHERNET libraries for WAGO-I/O-PRO ....................................... 106
Table 35: LED Assignment for Diagnostics ....................................................... 115
Table 36: Fieldbus diagnostics – solution in event of error ................................ 116
Table 37: Node Status Diagnostics – Solution in Event of Error ........................ 117
Table 38: Blink Code- Table for the I/O LED Signaling, Error Code 1 ............. 119
Table 39: Blink Code Table for the I/O LED Signaling, Error Code 2 .............. 121
Table 40: Blink Code Table for the I/O LED Signaling, Error Code 3 .............. 121
Table 41: Blink Code Table for the I/O LED Signaling, Error Code 4 .............. 122
Table 42: Blink Code Table for the I/O LED Signaling, Error Code 5 .............. 122
Table 43: Blink code- table for the I/O LED signaling, error code 6.................. 123
Table 44: Blink Code Table for the 'I/O' LED Signaling, Error Code 7…8 ....... 123
Table 45: Blink Code Table for the I/O LED Signaling, Error Code 9 .............. 123
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Table 46: Blink code table for the 'I/O' LED signaling, error code 10 ............... 124
Table 47: Power Supply Status Diagnostics – Solution in Event of Error .......... 124
Table 48: ETHERNET- transmission standards ................................................. 130
Table 49: Legend Tree Topology ........................................................................ 133
Table 50: Comparison of Coupler Modules for Networks .................................. 134
Table 51: Errors Occurring when Configuring the Transmission Mode............. 136
Table 52: ETHERNET-Data packet .................................................................... 139
Table 53: Physical Layer ..................................................................................... 141
Table 54: Network Layer .................................................................................... 141
Table 55: Transport Layer ................................................................................... 142
Table 56: Application Layer................................................................................ 142
Table 57: BootP Options ..................................................................................... 146
Table 58: MODBUS/TCP Header ....................................................................... 147
Table 59: Basic Data Types of MODBUS Protocol............................................ 148
Table 60: List of the MODBUS Functions in the Fieldbus coupler/controller ... 148
Table 61: Exception Codes.................................................................................. 151
Table 62: Request of Function Code FC1 .......................................................... 152
Table 63: Response of Function Code FC1......................................................... 152
Table 64: Assignment of Inputs .......................................................................... 153
Table 65: Exception of Function Code FC1 ........................................................ 153
Table 66: Request of Function Code FC2 ........................................................... 154
Table 67: Response of Function Code FC2......................................................... 154
Table 68: Assignment of Inputs .......................................................................... 154
Table 69: Exception of Function Code FC2 ........................................................ 155
Table 70: Request of Function Code FC3 ........................................................... 156
Table 71: Response of Function Code FC3......................................................... 156
Table 72: Exception of Function Code FC3 ........................................................ 156
Table 73: Request of Function Code FC4 ........................................................... 157
Table 74: Response of Function Code FC4......................................................... 157
Table 75: Exception of Function Code FC4 ........................................................ 157
Table 76: Request of Function Code FC5 ........................................................... 158
Table 77: Response of Function Code FC5......................................................... 158
Table 78: Exception of Function Code FC5 ........................................................ 158
Table 79: Request of Function Code FC6 ........................................................... 159
Table 80: Response of Function Code FC6......................................................... 159
Table 81: Exception of Function Code FC6 ........................................................ 159
Table 82: Requests of Function code FC7 .......................................................... 160
Table 83: Response of Function code FC7 ......................................................... 160
Table 84: Exception of Function code FC7......................................................... 160
Table 85: Request of Function code FC11 .......................................................... 161
Table 86: Response of Function Code FC11....................................................... 161
Table 87: Exception of Function Code FC 11 ..................................................... 161
Table 88: Request of Function Code FC15 ......................................................... 162
Table 89: Response of Function Code FC15....................................................... 162
Table 90: Exception of Function Code FC15 ...................................................... 163
Table 91: Request of Function Code FC16 ......................................................... 164
Table 92: Response of Function Code FC16....................................................... 164
Table 93: Exception of Function Code FC16 ...................................................... 164
Table 94: Request of Function Code FC23 ......................................................... 165
Table 95: Response of Function Code FC23....................................................... 165
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750-842 ETHERNET Controller 10 MBit
Table 188: Overview of input process image in the "Easy" mode ...................... 206
Table 189: Overview of the output process image in the "Easy" mode“ ............ 206
Table 190: EnOcean Radio Receiver 750-642 .................................................... 207
Table 191: MP Bus Master Module 750-643 ...................................................... 208
Table 192: Bluetooth® RF-Transceiver 750-644................................................. 208
Table 193: Vibration Velocity/Bearing Condition Monitoring VIB I/O 750-645
.................................................................................................................... 209
Table 194: KNX/EIB/TP1 Module 753-646 ....................................................... 210
Table 195: AS-interface Master Module 750-655 .............................................. 211
Table 196: System Modules with Diagnostics 750-610, -611 ............................ 212
Table 197: Binary Space Module 750-622 (with Behavior Like 2 Channel Digital
Input) .......................................................................................................... 212
Table 198: Description of Marking Example for Approved I/O Modules
According to ATEX and IECEx ................................................................ 215
Table 199: Description of Marking Example for Approved Ex i I/O Modules
According to ATEX and IECEx ................................................................ 217
Table 200: Description of Marking Example for Approved I/O Modules
According to NEC 500............................................................................... 219
Manual
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Manual
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Internet: http://www.wago.com
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