Sw1Dnc-Mrc2-E: Installation Guide
Sw1Dnc-Mrc2-E: Installation Guide
Sw1Dnc-Mrc2-E: Installation Guide
MODEL
SW1DNC-MRC2-E
INSTALLATION GUIDE
L
Safety Instructions
(Always read these instructions before using the equipment.)
Do not attempt to install, operate, maintain or inspect the servo amplifier and servo motor until you have read
through this Installation Guide, and appended documents carefully and can use the equipment correctly. Do
not use the servo amplifier and servo motor until you have a full knowledge of the equipment, safety
information and instructions.
In this Installation Guide, the safety instruction levels are classified into "WARNING" and "CAUTION".
Note that the CAUTION level may lead to a serious consequence according to conditions. Please follow the
instructions of both levels because they are important to personnel safety.
What must not be done and what must be done are indicated by the following diagrammatic symbols:
: Indicates what must not be done. For example, "No Fire" is indicated by .
In this Installation Guide, instructions at a lower level than the above, instructions for other functions, and so on
are classified into "POINT".
After reading this Installation Guide, always keep it accessible to the operator.
Before executing the test mode, always read section 2.3 "Precautions for test
CAUTION mode".
A- 1
CONTENTS
1. INTRODUCTION 1 - 1 to 1 -16
3. TROUBLESHOOTING 3 - 1 to 3 - 4
1
1. INTRODUCTION
1. INTRODUCTION
1.1 Specifications
Using the communication function of the servo amplifier, the MR Configurator2 allows functions, such as
parameter setting change, graph, program operation mode and test mode, to be implemented from a personal
computer.
Communication USB ○ ○ ○ ○ ○ ○
Method RS-422(RS-232C)
Parameter Setting ○ ○ ○ ○ ○ ○
Parameter Axis Name Setting *4○ ○
Parameter Converter *4○ ○
Safety Parameter Setting *7*8○ *8*9○
Safety Change Password *7*8○ *8*9○
Initialize Password *7*8○ *8*9○
Point Table *7○ ○
Program *7○ ○
Positioning-data
Indirect Addressing *7○ ○
Cam Data *7○ ○
Display All ○ ○ ○ ○ ○ ○
I/O Monitor ○ ○ ○ ○ ○ ○
Monitor
Graph ○ ○ ○ ○ ○ ○
ABS Data Display ○ ○ ○ ○ ○
Alarm Display ○ ○ ○ ○ ○ ○
Alarm Onset Data ○ ○ ○ ○ ○ ○
Drive Recorder ○ ○ ○ ○ ○ ○
No Motor Rotation ○ ○ *10○ ○ ○ ○
Diagnosis System Configuration ○ ○ ○ ○ ○ ○
Life Diagnosis ○ ○ ○ ○ ○ ○
Machine Diagnosis ○ ○ ○ ○ ○ ○
Fully Closed Loop Diagnosis *1○ *1○
Linear Diagnosis *2○ *2○
JOG Mode *3○ *3○ ○ ○ ○ ○
Positioning Mode ○ ○ ○ ○ ○ ○
Motor-less Operation *4○ *4○ ○ ○ ○
Test Mode DO Forced Output ○ ○ ○ ○ ○
Program Operation ○ ○ ○ ○ ○ ○
Single-step Feed *7○ ○
Test Mode Information ○ ○ ○ ○ ○ ○
One-touch Tuning ○ ○ *10○ ○ ○ ○
Tuning ○ ○ ○ ○ ○ ○
Adjustment
Machine Analyzer ○ ○ ○ ○ ○ ○
Advanced Gain Search
Update Parameter Setting Range ○ ○ ○ ○ ○ ○
Tools Machine Unit Conversion Display
Setting ○ ○ ○ ○
*1 Only available when operation mode is Fully closed loop control mode.
*2 Only available when operation mode is Linear servo motor control mode.
*3 Not available when operation mode is Linear servo motor control mode.
*4 Only available when operation mode is Standard control mode.
*5 The same as MR-J3-B in MR-J3-B compatibility mode.
Standard control mode: MR-J3-B
Fully closed control mode: MR-J3-B-RJ006
Linear servo motor control mode: MR-J3-B-RJ004
DD Motor control mode: MR-J3-B-RJ080W
*6 The same as MR-J4-B in MR-J3-B extension function (Several restrictions).
Please select the “MR-J3-B extension function” when using as MR-J3-B extension function.
*7 Only available when it is MR-J4-A-RJ.
*8 Functional safety unit MR-D30 is necessary.
*9 Only available when it is MR-J4-B-RJ.
*10 Cannot be used in pressure control mode.
1- 1
1. INTRODUCTION
Communication USB ○ ○ ○ ○ ○ ○ ○
Method RS-422(RS-232C) ○ ○
Parameter Setting ○ ○ ○ ○ ○ ○ ○
Parameter Axis Name Setting ○ ○ ○
Parameter Converter
Safety Parameter
Setting
Safety Change Password
Initialize Password
Point Table ○ ○
Program ○
Positioning-data
Indirect Addressing
Cam Data
Display All ○ ○ ○ ○ ○ ○ ○
I/O Monitor ○ ○ ○ ○ ○ ○ ○
Monitor
Graph ○ ○ ○ ○ ○ ○ ○
ABS Data Display ○ ○ ○ ○ ○ ○
Alarm Display ○ ○ ○ ○ ○ ○ ○
Alarm Onset Data ○ ○ ○ ○ ○ ○ ○
Drive Recorder ○
No Motor Rotation ○ ○ ○ ○ ○ ○ ○
Diagnosis System Configuration ○ ○ ○ ○ ○ ○ ○
Life Diagnosis ○ ○ ○ ○ ○ ○ ○
Machine Diagnosis
Fully Closed Loop
Diagnosis ○
Linear Diagnosis ○
JOG Mode ○ ○ ○ ○ ○ ○
Positioning Mode ○ ○ ○ ○ ○ ○ ○
Motor-less Operation ○ ○ ○ ○ ○
Test Mode DO Forced Output ○ ○ ○ ○ ○ ○ ○
Program Operation ○ ○ ○ ○ ○ ○ ○
Single-step Feed ○ ○
Test Mode
○ ○ ○ ○ ○ ○ ○
Information
One-touch Tuning
Tuning ○ ○ ○ ○ ○ ○ ○
Adjustment Machine Analyzer ○ ○ ○ ○ ○ ○
Advanced Gain
○ ○ ○ ○ ○
Search
Update Parameter
○ ○ ○ ○ ○ ○ ○
Setting Range
Tools Machine Unit
Conversion Display ○ ○ ○ ○ ○ ○ ○
Setting
1- 2
1. INTRODUCTION
1- 3
1. INTRODUCTION
1- 4
1. INTRODUCTION
1.2.1 Components
To use the MR Configurator2, the following components are required in addition to the servo amplifier and
servo motor. Configure the system according to the Installation Guide of each equipment.
1- 5
1. INTRODUCTION
1.2.2 Configuration
Servo amplifier
Personal computer
To RS-232C
RS-422/232C conversion connector
DSV-CABV(Diatrend)
CN3
1- 6
1. INTRODUCTION
CN1A CN1A
USB SSCNET III
or
CN1B CN1B
SSCNET III/H
MT Developer2
+
MR Configurator2
Servo amplifier Servo amplifier
1- 7
1. INTRODUCTION
Simple Motion(SSCNET)
MR Configurator2
Servo amplifier Servo amplifier
CC-Link IE Field
Personal computer
MR Configurator2
Servo amplifier MR-J3-T10 Servo amplifier MR-J3-T10
1- 8
1. INTRODUCTION
1) Mouse pointer
An on-screen arrow which moves with movements of the mouse.
2) Point
To move the mouse pointer to a particular item or position on the screen.
3) Click
To press and release the left button of the mouse once.
4) Double-click
To press and release the left button of the mouse twice.
5) Drag
To hold down the left button of the mouse and move the mouse.
6) Focus
Highlights characters, button or the like when the menu or button is ready to accept an input from the
keyboard.
7) Text box
Box used to enter characters.
8) List box
Box used to select one of several items.
9) Combo box
Box used to select one of several items.
10) Check box
Box used to select one or more of several items. When a choice is made a mark appears in the box.
11) Option button
Button used to select only one of several items. When a choice is changed moves to a new choice.
1- 9
1. INTRODUCTION
1 - 10
1. INTRODUCTION
1 - 11
1. INTRODUCTION
POINT
When Windows® XP is used, the verify screen appears. Click the "Continue Anyway" button.
On Windows Vista® or later, the security warning screen shown below appears several times.
Select "Install this driver software anyway" for all three times or click the "Install" button. (The
screen does not appear after the USB driver is registered.)
Click
If the driver is not installed, communication may be partly interrupted. In this case, reinstall
MR Configurator2.
1 - 12
1. INTRODUCTION
POINT
In the corresponding window, to stop installation, click the "Cancel" button.
If an overwrite install has been done to upgrade the version of MR Configurator2
when Windows Vista® or later is used, the following message may be displayed.
In this case, select "This program installed correctly".
1 - 13
1. INTRODUCTION
The New Hardware Adding Wizard appears when the servo amplifier powered on is connected with the
personal computer via USB for the first time (Only when Windows® XP is used). New hardware is
automatically detected when Windows Vista® or later is used. The following shows a display flow.
Click "Finish".
1 - 14
1. INTRODUCTION
1 - 15
1. INTRODUCTION
MEMO
1 - 16
2. HOW TO USE THE SOFTWARE
2.1 Operation
The method of selecting the command is the operation procedures using the mouse.
Unavailable commands are grayed out.
2.1.1 Start-up
(2) When operating via motion controller (Before MT Developer2 Version 1.100E)
Double-click the "Servo Parameter" icon of the Motion controller programming software MT Developer2.
(4) When operating via motion controller (MT Developer2 Version 1.100E or later)
Each function of MR Configurator2 will be used as MT Developer2 function. Refer to the “Operating Servo
Amplifier” of MT Developer2 HELP when using each function of MR Configurator2.
2.1.2 Project
(1) New
Clicking "Project" on the menu bar displays the following menu.
2- 1
2. HOW TO USE THE SOFTWARE
When the model is selected, and "OK" button is clicked, the following windows are displayed.
(2) Open
Read the input information from the saved file.
Clicking "Open" in the sub menu opens a window, where you can specify the project.
(3) Close
Close the currently open project.
Clicking "Close" in the sub menu closes the project.
(4) Save
Modify and save the currently open project.
Clicking "Save as project" in the sub menu saves the project.
2- 2
2. HOW TO USE THE SOFTWARE
(5) Save As
Save the current input information into a file. If the information to be repeatedly input is saved, that
information can be read by clicking "Open".
Clicking "Save As" in the sub menu displays the following window.
Note)
When you want to save the existing workspace format MR Configurator2 project, click the "Save as a
Workspace Format Project" button.
(6) Delete
Delete the existing project for the workspace format MR Configurator2.
Clicking "Delete" in the sub menu displays the following window.
2- 3
2. HOW TO USE THE SOFTWARE
2- 4
2. HOW TO USE THE SOFTWARE
Initial Window
Main Description
Menu Command
Status Bar Selects whether the status bar will be displayed or hidden.
2- 5
2. HOW TO USE THE SOFTWARE
Change Password Can change the password during writing safety parameter.
Initialize Password Can initialize the password during writing safety parameter.
I/O Monitor Displays the I/O signal, analog monitor and other status.
2- 6
2. HOW TO USE THE SOFTWARE
Tuning
Adjusts the gain parameters.
Machine Analyzer
Executes machine analyzer.
Update Parameter Acquires the parameter setting range from the connected
Tools Setting Range amplifier and updates the data file of MR Configurator2.
Machine Unit Conversion Sets the valid/invalid of machine unit conversion display
Display Setting and the unit/pulse/move distance for unit conversion.
Connection to MITSUBISHI
Displays the MITSUBISHI ELECTRIC FA Global Website.
ELECTRIC FA Global Website
2- 7
2. HOW TO USE THE SOFTWARE
Always touch the switches with dry hands. You may get an electric shock if you
touch them with wet hands.
Always operate the equipment with the front cover installed. Removing the front
WARNING cover will expose the terminals and charged area having high voltages, which may
lead to an electric shock.
Keep the front cover closed while power is on the equipment is running.
Otherwise, you may get an electric shock.
Before starting operation, make sure that the parameters are set to correct values.
Depending on machines, they may operate unpredictably.
Take safety measures, e.g. provide covers, to prevent accidental contact of hands
CAUTION and parts (cables, etc.) with the servo amplifier heat sink, regenerative brake
resistor, servo motor, etc. since they may be hot while power is on or for some
time after power-off. Their temperatures may be high and you may get burnt or a
parts may damaged.
(1) Servo on
In the JOG Mode, Positioning Mode, Program Operation, or Single-step Feed available in the Test, the
servo amplifier's digital input signal Servo on (SON) is automatically switched on in the servo amplifier to
start operation, independently of the ON/OFF status of Servo on (SON). Also, any external command
pulse or input signal (except emergency stop) is not accepted until the test mode window is closed to
terminate the command.
Servo on is automatically switched on by the following operation:
Test mode Mouse
JOG Mode
Click the "Forward" or "Reverse" button.
Positioning Mode
Program Operation
Click the “Operation Start" button.
Single-step Feed
(2) Stop
POINT
To make an emergency stop, switch off the emergency stop signal of the
servo amplifier or shut off the input power.
2- 8
2. HOW TO USE THE SOFTWARE
2) The servo motor will stop if either of the following situations occurs in the test mode:
The communication cable is disconnected.
If the window is dragged or the other menu is opened, communication between the personal computer
and the servo amplifier may be suspended temporarily, stopping the servo motor temporarily.
Forced software stop is made.
2- 9
2. HOW TO USE THE SOFTWARE
The language used in the program operation-edit window will be described below.
2.4.1 Language
The chart below describes the commands in the program operation-edit window to execute the program
operation mode, automatically goes into the position control mode.
Describe a program in upper case characters and Enter or Return at the end of a line. Up to 300 lines may be
described.
Setting
Command Name Setting range Unit Description
(**: Set value)
1 to permissible Used to set the command speed given to the servo motor
SPN Feedrate SPN (**) instantaneous r/min for positioning. The set value should be not more than the
speed permissible speed of the servo motor used.
Used to set the acceleration/deceleration time. (Time
Acceleration/decel-
STC STC (**) 0 to 50000 ms required to reach the rated speed of the corresponding
eration time
servo motor)
Used to execute movement by the preset pulses.
Positioning operation is performed with the set values of
2147483647
the feedrate (SPN) and acceleration /deceleration time
MOV Move command MOV (**) to pulse
(STC).
2147483647
No symbol: CCW rotation
: CW rotation
This command can be used for MR-J[]-A/MR-J3-T.
Waits until the digital input signal (DI) of the servo
amplifier, which was set, turns ON before executing the
next operation.
When "99" is set, the next operation is executed
unconditionally.
Please set the input signals as follows.
In the input device setting of servo amplifier, signals
which are not assigned in the signal assignment setting
of position control mode are disabled even if they are
selected here.
Waiting external As listed in the When the model is MR-J3-T, the input device can be
SYNC SYNC (**)
signal to switch on table at right. used in the external input signals of either CC-Link or
CN6 connector. Input signals are assigned to the CN6
with PD06 to PD08.
Set Value Device Input Signal
0 SON
1 LSP
2 LSN
3 TL
5 PC
6 RES
7 CR
99 Unconditional
Dwell command Used to hold the next operation until the preset time
TIM TIM (**) 1 to 50 s
time elapses.
Used to specify the number of cycles or times (from
Program count TIMES to STOP) that the positioning is to be repeated.
TIMES TIMES (**) 1 to 9999 times
command Enter the TIMES (**) at the beginning and STOP at the
end of a cycle. Not required for one positioning cycle.
Used to stop the program being executed.
STOP Program stop
Need not be described on the last line.
2 - 10
2. HOW TO USE THE SOFTWARE
As soon as the "Operation Start" button is clicked, SON is switched on automatically to start operation.
Timing chart
ON
SON
OFF
Operation 2
Motor speed : 2000 r/min
Acceleration/ : 1200 ms
deceleration
time
Movement : -100000 pulse
10s
CCW
Servo motor
speed
CW Operation 1
Motor speed : 1000 r/min
Acceleration/ : 1200 ms
deceleration
time constant
Movement : 12000 pulse
Program
TIMES (3) ................................. Repeats the program up to STOP three times.
SYNC (0) .................................. Holds the program from running until the input signal with the set
value of 0 (SON) switches on.
SPN (1000) .............................. Sets the command speed to 1000r/min.
STC (1200) .............................. Sets the acceleration/deceleration time to 1200ms. Operation 1
MOV (12000) ........................... Executes movement by 12000 pulses in the CCW direction.
TIM (10) ................................... Holds the next operation for 10s.
SPN (2000) .............................. Sets the command speed to 2000r/min. Operation 2
MOV ( 100000) ...................... Executes movement by 100000 pulses in the CW direction.
STOP
In this example, the acceleration/deceleration time in Operations 1 and 2 are the same.
In this case, the acceleration/deceleration time in Operation 2 need not be set. In this way, set values different
from those in the preceding operation need only be described in the operation program.
2.4.3 Attention
When the program operation mode is executed with the program operation mode window and another window
(Display All window) being displayed at the same time, the program may progress slower, making the dwell
command time longer than the set value.
2 - 11
3. TROUBLESHOOTING
3. TROUBLESHOOTING
(2) If driver has been installed, driver installation screen appears at USB connection.
When Windows XP® is used, the driver must be installed for each USB port. When the servo amplifier is
connected to a different USB port for the first time, the driver installation screen appears.
POINT
Some personal computers cannot return to normal from a system standby. In
this case, make the system standby of the personal computer invalid.
When a system standby has been set in the power option or power saving mode of a notebook PC, a time-
out error will occur at a return from a system standby.
3- 1
3. TROUBLESHOOTING
3- 2
3. TROUBLESHOOTING
Point
If cannot be installed, confirm the following settings.
In [Control Panel] - [System] - [Hardware] - [Driver Signing], if "Block -
Never install unsigned driver software" is selected, the USB driver may not
be installed.
In [Driver Signing], select "Ignore - Install the software anyway and don't
ask for my approval", or "Warn - Prompt me each time to choose an
action", and execute the USB driver installation.
3- 3
3. TROUBLESHOOTING
3- 4
REVISIONS
*The manual number is given on the bottom left of the back cover.
Print Date *Manual Number Revision
Sep., 2010 IB(NA)0300163-A First edition
Mar., 2012 IB(NA)0300163-B 1-1 Add MR-J4-A, MR-J4-B, MR-J3-A, and MR-J3-T in the table
1-2 Add MR-J4-B in the table
1-3 Add MR-J4-B in the table
1-4 Add 64-bit OS
1-6 Add to SSCNETIII/H communication path in the figure
1-7 Add to SSCNETIII/H communication path in the figure
2-2 Changes to the MR-J4-B from MR-J3-B models in the figure
2-6 Add “Point table”, “Drive Recorder” and “Machine Diagnosis”
2-7 Add “Single-step Feed”, “One-touch Tuning” and “Reset Window Layout”
2-8 Add “Single-step Feed”
2-10 Delete the description of MR-J3-B
2-10 Add the description of MR-J4-A to column of SYNC command
2-11 Add SYNC command in the figure
Jun., 2012 IB(NA)0300163-C 1-1 Available “Update Parameter Setting Range” of MR-J4-A
1-1 Available “Fully Closed Loop Diagnosis” of MR-J4-B
1-2 Available “Fully Closed Loop Diagnosis” of MR-J4-B
1-3 Available “Fully Closed Loop Diagnosis” of MR-J4-B
1-1 Add “Parameter Converter” in the table
1-2 Add “Parameter Converter” in the table
1-3 Add “Parameter Converter” in the table
2-5 Add “Parameter Converter”
Feb., 2013 IB(NA)0300163-D 1-1 Add MR-J4-B-RJ010, MR-JN-A and MR-JE-A in the table
1-1 Add “Program” in the table
1-1 Available “Fully Closed Loop Diagnosis” of MR-J4-A
1-1 Available “Linear Diagnosis” of MR-J4-A
1-2 Add “Program” in the table
1-3 Add MR-J4-B-RJ010 in the table
1-3 Add “CC-Link IE Field” and “Program” in the table
1-7 Add “MR-J4-B-RJ010” to “(4) For setting up via a simple motion”
1-7 Describe the USB connection by SSCNET and CC-Link IE Field
1-7 Modify the description of GX Communication setting
2-3 Modify the description of “(5) Saving the project with name”
2-3 Modify the description of “(6) Deleting the project”
2-6 Add “Program” to “Positioning-data”
Print Date *Manual Number Revision
May, 2013 IB(NA)0300163-E 1-4 Modify the description of “Note 3, 4, 5”
1-4 Add the Windows® 8 to OS
1-6 Modify the description of “(3) For setting up via a motion controller”
1-7 Modify the description of “(4) For setting up via a simple motion”
1-9 Modify the description of “1.4 Installation procedure”
1-9 Add the description of Windows® 8
1-11 Modify the description of “POINT”
1-11 Add the description of Windows® 8
1-13 Modify the description of “1.5 New hardware detection wizard”
1-14 Add the description of Windows® 8
®
3-2 Add the description of Windows 8
Mar., 2014 IB(NA)0300163-F 1-1 Add the J3 extension function
1-1 Add the safety menu, available “Positioning-data” of MR-J4-A
1-2 Add the J3 extension function and safety menu
1-3 Add the J3 extension function and safety menu
1-4 Add the Windows® 8.1/delete the Windows® 2000 to OS
1-9 Delete the description of Windows® 2000
1-11 Modify the security warning screen
1-13 Delete the description of Windows® 2000
1-14 Delete the description of Windows® 2000
2-1 Modify the start-up method
2-2 Change the image
2-6 Add the safety and indirect addressing menu
3-1 Delete the description of Windows® 2000
3-2 Delete the description of Windows® 2000
Jun., 2014 IB(NA)0300163-G 1-2 Add the description about MT Developer2 Version 1.100E or later
1-3 Add the description about GX Works3
1-6 Add the description about MT Developer2 Version 1.100E or later
1-7 Add the description about GX Works3
2-1 Add the description about MT Developer2 Version 1.100E or later/
GX Works3
2-5 Add “Switch Display Language” in View
Print Date *Manual Number Revision
Oct., 2014 IB(NA)0300163-H A-2 Delete the memo page of “Safety Instructions”
2 Delete the memo page of “CONTENTS”
1-2 Modify the layout
1-3 Modify the layout
1-4 Modify the layout
1-7 Modify the layout
1-8 Modify the layout
2-6 Modify the description of “Alarm Display”
2-7 Add “Connection to MITSUBISHI ELECTRIC FA Global Website” in Help
2-7 Modify the description of “Update Parameter Setting Range”
2-12 Delete the memo page of “2. HOW TO USE THE SOFTWARE”
3-3 Delete the memo page of “3. TROUBLESHOOTING”
Back cover Delete the three-diamond Mitsubishi mark before the company
name
Nov., 2014 IB(NA)0300163-J 1-1 Available “Functional safety unit” of MR-J4-A/Add the description about
MR-J4-B-RJ/Add MR-JE-B
1-2 Add the description about MR-J4-B-RJ
1-3 Add the description about MR-J4-B-RJ/Add MR-JE-B
This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses.
Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which
may occur as a result of using the contents noted in this manual.
2010 MITSUBISHI ELECTRIC CORPORATION
IB(NA)0300163-L
MODEL
MODEL
CODE