Handbook On Electrical-Fires-causes and Preventions
Handbook On Electrical-Fires-causes and Preventions
Handbook On Electrical-Fires-causes and Preventions
0 1
dSeVsd@bZ-@10&
10&11@bZ
11@bZ-,y-
,y--Qk;j@1
Qk;j@1-
Qk;j@1-0
CAMTECH/E/10-11/El-Fires/1.0
ekpZ 2011
March 2011
xq.koRrk uhfr
jsyksa esa ;k=h vkSj eky ;krk;kr dh c<+rh ek¡x dks iwjk
djus ds fy, xq.koRrk Áca/k Á.kkyh esa vuqla/kku]
fMtkbuksa vkSj ekudksa esa mRd`"Vrk rFkk lr~r lq/kkjksa ds
ek/;e ls lkafof/kd vkSj fu;ked vis{kkvksa dks iwjk djrs
gq, lqjf{kr] vk/kqfud vkSj fdQk;rh jsy ÁkS|ksfxdh dk
fodkl djuk A
QUALITY POLICY
“To develop safe, modern and cost
effective Railway Technology complying
with Statutory and Regulatory
requirements, through excellence in
Research, Designs and Standards and
Continual improvements in Quality
Management System to cater to growing
demand of passenger and freight traffic on
the railways”.
ÁkDdFku
vfXu dks ;fn le; ij fu;af=r ugha fd;k tk;s rks ;g loZuk’k dj ldrh gSA
Hkkjrh; jsy esa Hkh vfXu yxus ds dkj.k dkQh {kfr gksrh gSA blfy;s ;g vfuok;Z gks
tkrk gS fd vkXk dks jksdus ,oa fu;af=r djus ds fy;s lHkh vko’;d dne mBk;s
tk;saA ;g rHkh laEHko gS tc gekjs jsy deZpkjh vkXk yxus ds dkj.kksa] vfXu ds
Ádkj] vfXu’kked ;a=ksa ,oa inkFkksZa ds çdkj vkSj fofHkUu Ádkj dh vkx cq>kus ds
fy, fofHkUu midj.kksa ls voxr gksaA
FOREWORD
Fires can be devastating if not controlled in time. On Indian Railways also a lot of
damages take place due to fires. Therefore, it becomes imperative that all required steps are
taken to prevent and control fires. This is possible when Railway men are acquainted with
causes of fires, types of fires, types of fire extinguishing equipments and materials and kind
of equipments to be used for different kind of fires etc.
Hkwfedk
bl gLriqfLrdk esa fo|qr ok;fjax esa vfXu lqj{kk mik;] ;k=h fMCcksa dh ok;fajax
esa vfXu lqj{kk mik; vkSj mlls lEcfU/kr tkudkjh ds lkFk gh D;k djsa vkSj D;k u
djsa ds fy, egRoiw.kZ fn’kkfunsZ’k Hkh crk;s x;s gSaA
rduhdh mUu;urk vkSj lh[kuk ,d lrr~ izfØ;k gSA vr% bl gLriqfLrdk esa
tksM+us@lq/kkjus ds fy;s gesa fy[kus esa Lora= eglwl djsa A bl fn’kk esa ge vkids
;ksxnku dh ljkguk djsaxsA
PREFACE
The majority of fires are preventable if the proper precautions are taken and the
installations are periodically checked from the point of view of fire risk. It is the duty of
everyone to ensure that their premises, offices, installations etc. are well protected against
the fire risk and well equipped with fire fighting equipment. At the same time we have to
ensure that staff is well trained for fighting the early stage fires.
This handbook on “Electrical fires- causes and preventions” has been prepared by
CAMTECH with the objective to create general awareness about the fire and fire fighting
aids. This handbook includes brief description of classification of fires, their causes,
different type of fire extinguishers, their installation requirement and selection with their
operation etc.
This handbook also includes fire safety measures for electrical wiring, protection
scheme in passenger coaches and other relevant information alongwith important guidelines
for what to do and what not to do.
It is clarified that this handbook does not supersede any existing provisions laid
down by RDSO or Railway Board/ Zonal Railways. The handbook is for guidance only and
it is not a statutory document.
fo"k; lwph
v/;k; la- fooj.k i`"B la-
çkDdFku iii
Hkwfedk v
fo"k; lwph vii
la’kks/ku ifpZ;ksa dk izdk’ku xi
1- ÁLrkouk 01
1-1 vkXk D;k gS 01
1-2 vkXk dk oxhZdj.k 01
1-3 vfXu’kked ysfcyksa dk izdkj 03
1-4 vfXu’kkedksa ds fofHkUu izdkj 04
1-5 vfXu’kkedksa ds ckjs esa lkekU; funsZ’k 05
1-6 vfXu’kkedksa dk fujh{k.k ,oa vuqj{k.k 11
1-7 vkx cq>kus dk rjhdk 12
2- fo|qr ls vkx yxus ds dkj.k ,oa jksdFkke 13
2-1 fo|qr ls vkx yxus ds dkj.k 13
2-2 ;k=h dkspksa esa vkx yxus ds lkekU; dkj.k 14
2-3 fo|qr ok;fjax esa vfXulqj{kk mik; 14
2-4 ;k=h dkspksa dh ikWoj lIykbZ ,oa j{kk O;oLFkk 15
2-5 vfr mPp bekjrksa esa fof’k"V vfXu lqj{kk vko’;drk 17
2-6 vkx fn[kkbZ nsus ij dk;Zokgh 17
2-7 vfXu’kked dks pykuk 18
2-8 pykrs le; lkekU; lko/kkfu;k¡ 18
2-9 vfXu’kked dks Á;ksx djus dk lgh rjhdk 19
2-10 'kh?kz vfXu’kked xkbM 20
2-11 bUÝkjsM FkeksZxzkQh 21
2-12 vkx ds dkj.kksa dh tk¡p & fo|qrh; –f"V ls 22
3- D;k djsa ,oa D;k u djsa 23
3-1 D;k djsa 23
3-2 D;k u djsa 24
CONTENTS
1. INTRODUCTION 01
3.1 DO’s 23
3.2 DON’Ts 24
ifjf’k"V ^c^ 26
ikuh vk/kkfjr vfXu’kkedksa dh Vªk;y fjiksZV
ifjf’k"V ^l^ 29
vfXu’kked jftLVj
lanHkZ 30
ANNEXURE ‘A’ 25
INDIAN STANDARDS ON FIRE EXTINGUISHERS, GAS
CARTRIDGES, REFILLS AND EXTGUISHING CHEMICALS
ANNEXURE ‘B’ 26
TRIAL REPORT OF WATER MIST BASED FIRE
EXTINGUISHERS
ANNEXURE ‘C’ 29
REGISTER OF FIRE EXTINGUISHERS
REFERENCES 31
dSeVsd@bZ-@10-11@bZ-,y-
,y--Qk;j@1
Qk;j@1-
Qk;j@1-0 lh,l # XX fnukad---------------
tgkWa “XX” lEcfU/kr la’kks/ku iphZ dh dze la[;k gS ¼ 01 ls izkjEHk gksdj vkxs dh vksj½
The correction slips to be issued in future for this handbook will be numbered as follows :
CAMTECH/E/10-11/El-Fires/1.0/C.S. # XX date---------
Where “XX” is the serial number of the concerned correction slip (starting from 01
onwards).
v/;k; 1
CHAPTER 1
ÁLrkouk
INTRODUCTION
Fire is a chemical chain reaction between (a) fuel combustible materials (b) heat,
ignition temperature and (c) air, oxygen. The presence of Oxygen, combustible substances
and heat together causes fire which will be accompanied with smoke and heat. The smoke
may not be present sometime, but the heat will be present
always.
AIR FUEL
In other words, it may be stated that three things (Blanketing) (Starvation)
are essential for fire which can be represented by the three
arms of a triangle, viz. Heat, combustible substance and
the supporter of combustion or oxygen. A fire can not take
place in absence of any one of these three factors.
HEAT(Cooling)
The fire, as an effect, its control and elimination
can be categorized in three parts:
a. The originating point of the fire.
b. Need of immediate curbing the further propagation of fire by using fire
retardant materials and components.
c. Use of fire fighting arrangement, in case the fire has taken place.
Electrical fires may be caused due to short circuit, over heating, over loading, use of
non-standard appliances, use of defective appliances, poor maintenance, illegal tapping of
electric wires, improper electrical wiring, carelessness and ignorance etc.. It can lead to
serious fires and fatal accidents, if proper precautions are not followed.
Under British Standard EN-2 (Classification of fires), fires have been divided into
broad classifications for extinguishing purpose. This will assist in selecting the most
effecting fire extinguishing agent to be used, on the most appropriate type of fire and
burning material.
A CLASS A:
CLASS B:
B All flammable liquids and solids, which can also be sub-
divided into:
• Non-miscible with water (i.e. petrol, oils, solvents,
paints & waxes)
CLASS D:
D Class ‘D’ fires involving metals or powdered metals etc.
(where water is generally ineffective and/ or dangerous).
Specialist Dry Powders are produced for certain class ‘D’
fires (i.e. M28), particularly those involving alkali metals
such as Sodium & Potassium. These Dry powders extinguish
metal fires by fusing the powder to form a crust, which
Fires involving excludes oxygen from the surface of the molten metal. A
metals specific agent is added to prevent the powder from sinking
into the surface of the molten metals.
ELECTRICAL:
E
Electrical fires are not considered to constitute a fire class on
their own, as electricity is a source of ignition that will feed
the fire until removed. When the electrical supply has been
isolated, the fire can be treated (generally) as ‘Class A’ for
extinguishing purposes. However, you should always isolate
the supply before fighting the fire; if this is not possible then
Electrical a non-electrical conducting extinguishing agent is to be used
regardless of the power status, on all occasions.
Warning Note:
Some electrical equipment such as capacitors can store
dangerous voltages even if their power supply has been
isolated. Always use extinguishers containing non-electrical
equipment such as Carbon Dioxide (CO2) or dry powder.
CLASS F:
New class specifically dealing with high temperature
(≥360°C) cooking oils used in large industrial catering
kitchens, restaurants and take away establishments etc.
F
Cooking oil fires, because of their high auto-ignition
temperatures, are difficult to extinguish.
Conventional extinguishers are not effective for cooking oil
fires, as they do not cool sufficiently or may even cause
High Temperature flash back, thereby putting the operator at risk. These
Cooking oils extinguishers contain a specially formulated wet chemical
which, when applied to the burning liquid, cools and
emulsifies the oil, extinguishing the flame, sealing the
surface and preventing re-ignition.
These are dry powder, vaporizing liquid and carbon dioxide type
extinguishers which can be used for putting out fires involving
flammable gases, under pressure including liquefied gases where it is
necessary to inhibit the burning gas at fast rate with an inert gas, powder
or vaporizing liquid. These are also suitable for use on electrically
energized fires. This class of fire extinguishers does not have a numerical
rating. The presence of the letter “C” indicates that the extinguishing agent is non-
conductive.
Note- Where energised electrical equipment is involved in a fire, non conductivity of the
extinguishing media is of utmost importance and only extinguishers expelling dry
powder, carbon dioxide (without metal horn) or vaporizing liquids should be used.
Once the electrical equipment is de-energised, extinguishers suitable for the class of
fire risk involved can be used safely.
The quick and efficient flame knock down property of CO2 gas makes it ideal for
tackling fire involving flammable liquid for example oils, paints, varnish, solvents and even
industrial gases also. Inert CO2 gas rapidly starves the fire of oxygen, extinguishing it within
a short time.
This extinguisher is suitable for A Class & B Class of fire such as wood, paper,
furnishings, cloth, textile, oil, kerosene, paints, petrol, stationery etc. It is maintenance free
& very easy to operate. These are available in various capacities.
1.4.4 ’kq"d jlk;fud ikoMj vfXu’kked Dry Chemical Powder (DCP) Extinguisher
These extinguishers are suitable for ‘B’ and ‘C’ class fires such as inflammable
liquids, gaseous fires like L.P.G. and acetylene, and electrical fires. These are available in
various capacities.
A fire sand bucket or fire bucket is a steel bucket filled with sand which is used to
put out fires. Typically, fire buckets are painted bright red and have the word 'Fire'
stenciled on them in white lettering. They are placed in prominent positions in rooms or
corridors.
They are a basic, low-technology method of fighting small fires. The main
advantages of fire buckets are that they are cheap, reliable and easy to use. The fire buckets
are usually made round bottom so that they cannot be used for other purposes. Fire buckets
are hung on fire bucket stands.
1.5 vfXu’kkedksa ds ckjs esa lkekU; funsZ’k GENERAL INSTRUCTIONS ABOUT FIRE
EXTINGUISHERS (As per IS 2190:1992, third revision)
These instructions are for first aid fire fighting appliances and are very valuable if
used efficiently in the early stages of the fire.
• The most important feature is their immediate availability so that each extinguisher
can be used by one or two persons.
• The occupants should have knowledge to operate them.
• These should be operated by the person having knowledge to operate them.
• It is recommended that extinguishers installed in any one building or single occupancy
shall be similar in shape / appearance and should have same method of operation, as
far as possible. This will simplify the training of the large number of employee in the
effective and efficient use of extinguishers.
• These should be provided both for protecting building structure as well as occupancy
hazard contained therein.
• The number and size of fire extinguishers required for any particular premises shall be
determined by the appropriate authority taking all consideration.
1.5.1 LFkku dk pquko Selection of Location
• When selecting locations for fire extinguishers, due consideration should be given to
the nature of risk to be covered.
• It should always be borne in mind while selecting locations that fire extinguishers are
intended only for the use on incipient fires and they will be of little value if the fire is
not extinguished or brought under control, in the early stage.
• Generally, fire extinguishers should be placed as near as possible to exits or stair lands
without hindering the escape routes. Wherever possible, advantage should be taken of
normal routes of escapes by placing these in positions where these shall readily be
seen by persons following the natural impulse to get out of danger.
• The extinguishers should be available for immediate use at all times. Extinguishers
should be sited in such a way that it is not necessary to travel more than 15 meters
from the site of the fire to reach the extinguishers. Similar positions on each floor are
advisable.
• Extinguishers provided to deal with special risks should be sited near to risk area
concerned but not so near as to inaccessible in case of fire. If the special risk is
contained in a confined space, it is generally advisable to position the extinguisher
outside that space.
• While selecting the location for higher capacity/ wheeled/ trolley mounted
extinguishers, consideration should be given to the mobility of the extinguishers
within the area in which it will be used and, if indoors, the size of the doorways and
passages which should allow easy movement of the extinguisher.
• When installed in a building, the extinguisher should not be placed in a position where
it is likely to gain heat from the surrounding equipment or process.
• A framed plane showing the location of fire extinguishers, means of access and other
useful information should be displayed at suitable places, it should be available near
to the entrance to the premises preferably at the security gate or the reception office.
1.5.2 vfXu’kkedksa dks yXkkus dh vuq’kalk Recommendations for Installation of Fire Extinguishers
Occupancies classified according to IS 1641: 1989 are given below together with
nature of fire hazard and type of fire risk along with typical examples. The classifications,
groupings, etc., given below are only for general guidance for installation of fire
extinguishers, and not for other purposes.
LH - Low Hazard
OH - Ordinary Hazard
HH - High Hazard
SH - Special Hazard
Class of Type of Nature of Class of Typical Examples
Occupancy Occupancy Occupancy Fire Risk
Group A Residential LH Class A Lodging houses, private dwellings,
buildings dormitories, apartment houses, flats,
hotels, etc.
LH Class C Small kitchens having LPG connection,
electrical heaters, etc.
OH Class A Multistoried buildings, multi-risk
buildings, five star hotels, etc.
Group B Educational LH Class A Tutorials, vocational training institutes,
buildings evening colleges, commercial institutes.
OH Class A Schools, colleges, etc.
Group C Institutional OH Class A Hospitals, sanatoria, homes for aged,
buildings orphanage, jails, etc.
Group D Assembly HH Class A Theatres, assembly halls, exhibitions
buildings halls, museums, restaurants, places of
D-1 worship, club rooms, dance halls etc.
having seating capacity of over 1000
persons.
D-2 OH Class A Theatres, assembly halls, exhibitions
halls, museums, restaurants, places of
worship, club rooms, dance halls etc.
having seating capacity less than 100
persons.
D-3 OH Class A Theatres, assembly halls, exhibitions
halls, museums, restaurants, places of
worship, club rooms, dance halls etc. but
having accommodation for more than
300 persons, but less than 1000
persons, with no permanent seating
arrangement.
D-4 LH Class A Theatres, assembly halls, exhibitions
D-5 halls, museums, restaurants, places of
worship, club rooms, dance halls etc. but
having accommodation less than 300
and those not covered under D-1 to D-3.
LH Class C
OH Class C
LH Occupancy One 9-L water expelling extinguisher for every 600m2 of floor
area or part thereof with minimum of two extinguishers per
compartment or floor of the building. The extinguishers should
be so located as to be available within 25m radius.
OH Occupancy Two 9-L water expelling extinguishers for every 600m2 with
minimum of 4 extinguishers per compartment/ floor. The
extinguishers should be so located as to be available within
25m radius.
HH Occupancy Provision as per OH occupancy; in addition one 50-L soda acid
chemical engine for every 100m2of floor area or part thereof.
Special hazard One 4.5 kg capacity carbon dioxide or one 2.5 kg capacity
Halon/1211 extinguisher for every 100m2 of floor area or part
thereof with minimum of two extinguishers so located as to be
available within 10m radius.
oxZ c Class B
LH Occupancy One 9-L foam extinguisher, chemical for every 600m2 of floor
area or part thereof with minimum of two extinguishers per
compartment or floor. The extinguishers should be so located as
to be available within 25m radius.
OH Occupancy Two 9-L foam extinguishers, chemical/ mechanical type, or 5 kg
capacity dry powder extinguisher (or one of each type) for every
600m2 area with minimum of four extinguishers per
compartment. Extinguishers should be available within 15m
radius.
HH Occupancy Provisions as per OH, and in addition one 50-L foam type
chemical engine for every 100m2 or part thereof, one 150-L foam
chemical engine for every 300m2 of floor area or part thereof.
oxZ l Class C
LH Occupancy One 2kg dry powder or 2.5 kg halon 1211 extinguisher for every
20m2 of floor area or part thereof, extinguisher should be
available within a radius of 15m.
oxZ n Class D
HH Occupancy One 10kg dry powder extinguisher with special dry powder for
metal fires for every 100m2 of floor area or part thereof with
minimum of two extinguishers per compartment/ room.
Extinguishers should be available within a radius of 10m.
NOTES
1. The recommendations are minimum for a specific area. In case, the area is more
than specified, high capacity extinguishers may be used based on these minimum
requirements, that is proportionately higher capacity can be used.
2. In case of dry powder/ CO2 / Halon types, equivalent lower capacities may also be
used.
b. Will not constitute a potential hazard to persons in its vicinity or to those who
operate or recharge the extinguishers.
For more details about Inspection and Maintenance of First-Aid Fire Extinguishers,
please refer various IS pertaining to Fire Extinguishers (See Annexure ‘A’)
However maintenance of Dry Powder Type Gas Cartridge Fire Extinguisher is given
below for guidance:
All dry powder extinguishers should be inspected and maintained in accordance with
the following. The dry powder extinguishers should be opened in a dry room and for a
minimum possible time to avoid effect to atmospheric moisture on powder.
a. Dry powder extinguisher, where discharge control is fitted on the nozzle, should be
operated before opening the extinguisher to ensure that there is no pressure in the
extinguisher.
b. Weigh the extinguisher to check the correct mass of powder filled in it which should
be marked on the body of extinguisher and record book when it was first put into
service.
c. Open the extinguisher and remove gas cartridge and see that sealing disc is intact.
Weigh and compare its mass with full mass of cartridge marked on it. In case, loss of
mass is more than 10 percent, it should be replaced by new cartridge.
d. Check the operating mechanism, discharge control for free movement and closing.
Examine nozzle, hose, vent holes, piercing mechanism of cap cartridge holder, grease
and wipe clean.
e. Remove the inner shell (if any) and clean port holes.
f. Empty the dry powder in a dry container and examine for caking, lumps and foreign
matter, in which case replace it with new dry powder charge.
g. Examine the extinguisher body internally for any damage or corrosion and replace
corroded or damaged extinguisher.
h. Clean the extinguisher using dry air.
i. Return the original charge to the extinguisher and fit the cartridge and other fittings.
j. In case of higher capacity dry powder fire extinguisher as per IS 10658, remove the
carbon dioxide cylinder and check the weight marked on the cylinder to ensure that
the size conforms to that stipulated in the specification. On weighing, if the loss of
mass is more than 10 percent it should be sent for recharging. Also examine the wheel
carriage and discharge hose assembly with control nozzle for free flow and test it with
dry air.
k. In case of dry powder extinguisher for metal fires as per IS 11833, in addition to item
‘j’ above, examine the applicator pipe and the discharge shower head for freedom
from clogging and clean it with dry air. Sample of the dry powder for metal fire may
be tested on a small fire of magnesium turning or chips to ensure that the powder is
suitable for metallic fire risks.
l. The safety valves and pressure gauges fitted on higher capacity extinguishers should
be calibrated once in 3 years and recorded in the register.
The method of extinguishing fire is to cut one, two or all elements of triangle as
warranted by the situation. The methods are as given below:
Segregation of fire and removing un-burnt records, furniture, fuels, and other
combustible substances away from the fire. Switching off fuel, power supply etc.
It means cutting off supply of Oxygen, access of fresh air into fire, using sand, foam
etc., to cover fire.
v/;k; 2
CHAPTER 2
2.1 fo|q
fo|qr ls vkx yxus ds dkj.k CAUSES OF ELECTRICAL FIRE
vksojyksfMax Overloading:
It is the common practice that most of the people connect additional load to the
installation, without checking whether existing installation is capable of withstanding
the additional load or not. Undersize cables may initially with stand additional load, but
gradually due to overheating of cables, the insulation gets deteriorated and fails leading
to fire.
[kjkc lEid
lEidZ ,oa <hys
<hys la;kstu Bad contacts and loose connections
Contact surfaces contain microscopic air gaps, dirt etc. which result in higher contact
resistance, subsequent rise in temperature and continuous dissipation of heat. After
continuous use, erosion in switch contacts increases so much, that even a small change
in the load causes sparking at contacts. This may result in the rise of the temperature of
the surroundings. In electrical circuits loose connections also cause resistive heating.
The insulation of cables, wooden material, terminal boards, all constitute combustible
materials. Under such circumstances when temperature of the surrounding air is high, a
small spark is sufficient to ignite and cause a fire.
In addition to above following are also some common causes for electrical fires:
• Short circuits at joints and terminations due to bare wires loosening out of the terminals
or the wires fraying out and touching other terminals.
• Arcing at improper joints, loose connections and terminations resulting in high
temperature build-up.
• Earth faults in wires with deteriorated insulation.
• Short circuit due to mechanical damage to insulation.
• Heat from other sources.
• Sub-standard installation processes.
Following safe practices in respect of electrical wiring would help to reduce fire
incidents:
2.3.2 laLFkkiu
LFkkiu Installation
1. Don’t install electrical power circuits and communication circuits in the same conduit/
casing.
2. Ensure that the wiring for high power consuming devices like air conditioners,
geysers, etc. run separately.
3. Seal cable passes and other openings effectively, using suitable fire protection method
such as fire stops and fire breaks.
4. Take extra safety precautions such as reliable termination, use of continuous wires
without joints.
5. Derate the current rating of the wires to ensure that the temperature remains safely
within the prescribed limits when a number of wires are laid together in casing or
conduit. Avoid temporary wiring and connections.
6. Install a master control switch outside office occupancies to enable switching off
power after office hours.
7. Have a spare galvanized steel wire in the conduit for pulling a cable in future for
additional circuiting or for replacing a defective cable.
8. Don’t use flexible conduits for general wiring.
1. Don’t increase the fuse capacity for preventing or eliminating frequent fuse blow-up.
Prefer HRC (High Rupturing Capacity) fuses.
2. Use MCBs (Miniature Circuit Breakers) for protecting higher capacity loads like
geysers, air-conditioners, etc.
3. Use separate MCB distribution boards for circuit supplying to devices/ appliances
which can be switched off with the master switch and for other circuits which are not
to be switched off by the master switch.
4. Use RCCBs (Residual Current - Operated circuit Breakers). Don’t depend on fuses,
MCBs, etc. for protection against leakage current.
1. Use 3-pin (or wherever so made by 2-pin) plugs to make connections to the socket.
Never insert loose wires.
2. Provide 3-pin plug for all electrical appliances and ensure that earthing is connected
to the pin meant for earthing.
3. Don’t use 3-pin plug with earthing terminal missing or sawed-off.
4. Ensure that plug and socket fit each other smoothly and provide adequate contact for
carrying rated full load current.
5. Don’t try to force a 2-pin plug in a 3-pin socket.
6. Avoid connecting multiple appliances or circuits to a single socket.
• Use of over voltage protection has been introduced to prevent any damage to the
equipments.
• Insulation scheme for alternators has been upgraded.
• Cables from alternator to RRU have been changed to copper from aluminium, along
with fire retardant Dough moulding compound cleats.
• Use of epoxy moulded terminal board has been introduced for alternators to prevent
shorting of terminals.
• Fire retardant PPCP containers are being introduced for battery.
• Supply scheme has multi level protection system in the event of short circuit & more
than two earth faults.
POWER SUPPLY SCHEME GENERAL PASSENGER COACHES
15 A
15 A
15 A
32 A
6A
6A
6A
32 A
6A
6A
6A
35 A
• Fuse distribution boards and rotary switch boards are made of fire retardant fiber glass
(FRPSMC).
• Cables in the superstructure are laid in insulated PVC conduits.
• Cables in the under frame are laid in metallic conduits.
• Cables with fire retardant insulating material are used.
• Sparkless BLDC fans with inbuilt overload protection have been developed and
provided.
• Electronic regulators with improved voltage and current regulation and inbuilt over
voltage protections have been developed and provided.
• The sizes of cables have been standardized.
• The type and sizes of fuses for various circuits have been standardized.
• Code of practice for prevention of fire had been issued for railways for
implementation.
• Checking of earth fault on positive and negative circuits are being done after every
Trip.
The extinguishers should be taken within 7m of fire. After taking out the safety cup,
the extinguisher should be held and plunger struck against a hard surface. Now the acid
bottle will get broken and acid on mixing with solution will evolve carbon dioxide gas. The
gas pressure will expel water when cylinder kept inverted. The expelled water should be
directed to the base of the fire. Upright type, as having discharge tube inside from nozzle
mouth to bottom, should not be used in inverted position.
The knob should be pulled up, turned clockwise and pin seated on the groove. The
will keep the port of inner container open and when the cylinder kept inverter the two
solutions mix together forming foam. The evolved CO2 gas will expel the foam. The foam
has to be directed on to the fire without force to cover as a blanket covering the fire. This
prevents entry of Oxygen thereby extinguishing fire. For effectively formation of foam the
cylinder may be alternatively kept shaking upright and inverted quickly 2 to 3 times.
Remove the safety clip and strike the plunger, the pin in the plunger will puncture
the seal of the CO2 cartridge and gas coming with pressure will stir the powder and expel
the powder. The powder coming out thro’ the hose should be directed on to the fire as to
cover the fire as a blanket and extinguish the fire.
The extinguisher should be taken very close to the fire. After opening the cylinder
valve, the gas coming thro’s the hose and come may be directed on to the fire. The gas
coming out thro’ the come will expand and cover the fire as a shroud and extinguish the fire.
1. The lids of all extinguishers should be checked for tightness. If two or more threads
are exposed out that cylinder should not be used. The high pressure developed in the
cylinder could be with-stood only if the lid is completely on to the body. Otherwise
the lid would come out as a blast and cause serous injury to the operator.
2. All extinguishers should be used in the direction of wind.
3. Nozzle or hose the contents will not come out while using. Then there is any block in
the cylinder. Unscrewed very slowly. When the holes come up, the pressurized gases
will come out through these holes. Only after the gas completely goes out the lid can
be fully opened. On no account we should think that there is no pressure inside the
cylinder, if contents do not out during usage.
Whenever newly filled, the gas cartridge and CO2 cylinder should be checked
for its correct weight.
There are four important steps you must know to correctly use a fire extinguisher.
The PASS method can help you to easily remember those steps.
Secondary Primary
Primary
General Note : May be used in
conjunction with other extinguishing
agents/ or fire extinguishing techniques.
2.11 bUÝkjs
bUÝkjsM FkeksZxzkQh INFRARED THERMOGRAPHY
v/;k; 3
CHAPTER 3
Use ISI marked or Quality Control certified electrical material and appliances.
Use Earth Leakage Circuit Breakers (ELCBs) to avoid accidents from earth leakage
current.
Use good quality fuses, miniature circuit breakers and earth leakage circuit breakers of
correct ratings.
Use one socket for one appliance.
Switch off the electric supply of fire affected areas.
Use dry chemical powder type extinguishers on electric fires.
Fuses and switches should be mounted on metallic cubicles for greater safety against
fire.
Replace broken plugs and switches immediately.
Keep the electrical wires away from hot and wet surfaces.
Switch off appliances after use and remove plugs from the socket.
Switch off the Main switch when leaving the premises, home for a long duration.
Use electrical wires, cables and materials of proper capacity and insulation.
The relevant Code of practice for prevention of fire should be followed.
Ensure easy access to put off the supply.
Use switches which clearly indicate “ON” & “OFF”.
Crimping should be done with the proper size/ type of cable lug & terminal or ferrule
with the use of proper crimping tool.
Keep the electrical switch room neat, clean and ventilated.
Use insulated wire for neutral and independent wire for earthing.
Check sockets/plugs/wirings thoroughly if any over heating marks are seen.
Ifjf’k"V ^v
^v* Annexure ‘A’
vfXu’kkedksa] xSl dkVZªst]
t] fjfQYl ,oa vfXu’kked jlk;uksa ij Hkkjrh; ekud
INDIAN STANDARDS ON FIRE EXTINGUISHERS, GAS CARTRIDGES, REFILLS AND
EXTGUISHING CHEMICALS
IS No.-Year Title
933:1989 Portable chemical foam fire extinguisher (fourth revision)
934:1989 Portable fire extinguisher, water type (soda acid) (fourth revision)
940: 1989 Portable fire extinguisher, water type (gas cartridge) (third revision)
1641:1988 Code of practice for fire safety of building (general) : General principles of
fire grading and classification (first revision)
2171: 1985 Portable fire extinguisher, dry powder (cartridge type) (third revision)
2546: 1974 Galvanized mild steel fire buckets (first revision)
2878:1986 Fire extinguisher, carbon dioxide type (portable and trolley mounted) (second
revision)
4308 : 1982 Dry powder for firefighting (first revision)
4861 : 1984 Dry powder for fighting fires in burning metals (first revision)
4862 (Pt-I) : 1986 Portable fire extinguishers for aircraft: part I Halon 1211 type (first revision)
4947 : 1985 Gas cartridges for use in fire extinguishers
5490 (Pt- I) : 1977 Refills for Portable fire extinguishers and chemical fire engines: Part I for
soda acid portable fire extinguishers. (first revision)
5490 (Part-2) : Refills for Portable fire extinguishers and chemical fire engines: Part 2 for
1977 foam type portable fire extinguishers. (first revision)
5490 (Part-3) : Refills for Portable fire extinguishers and chemical fire engines: Part 3 for
1979 soda acid chemical fire engines, 50 litre capacity . (first revision)
5490 (Part-4) : Refills for Portable fire extinguishers and chemical fire engines: Part 4 for
1979 foam chemical fire engines. (first revision)
5506 : 1979 50-L capacity chemical fire engines, soda acid types (first revision)
5507 : 1979 50-L capacity chemical fire engines, foam type (first revision)
6234 : 1986 Portable fire extinguishers, water type (stored pressure) (first revision)
7673 : 1975 Glossary of terms for firefighting equipment.
8149 : 1976 Functional requirements for twin CO2 fire extinguishers (trolley mounted)
10204 : 1982 Portable fire extinguishers, mechanical foam type.
10474 : 1983 150-litre capacity chemical fire engine, foam type.
10658: 1983 Higher capacity dry powder fire extinguishers (trolley mounted)
11070 : 1984 Bromo-chloro-diflouro-methane (Halon-1211) for firefighting.
11108:1984 Portable fire extinguisher, (Halon-1211) type
11833:1986 Dry powder fire extinguisher for metal fires.
Officials present:
Shri R.N.Lal Sr. EDSE
” R.K. Mehta Sr. EDTI
” A.K.Gupta ED/PS&EMU
” B. Gupta ED/Admin
” S. Swaroop EDSE
” Rajesh Mohan Dir/Tl
” Sumit Bhatnagar Dir/Tl
” Prafful Chandra Dir/PS&EMU
” K. K. Rawat DD/Carriage
” K. K. Matoo Firm's rep
” H. A. Garg Firm's rep
Site: Liquid based Fire Testing Dte/RDSO
Live Electrical Fire Testing Dte/RDSO
Coach Fire Coach 2 tier GS at RDSO
Date: 20th March 2009
3.1 rjy vk/kkfjr vkx Liquid Based Fire: To test the liquid fire, a pit of 3 meters diameter
was prepared having 1/3rd of water, 140 litres of diesel and 25 litres of petrol. The fire was
ignited and extinguished using the portable apparatus in 20-25 seconds
3.2 pkyw fctyh dh vkx Live electrical Fire: Electrical fire was created using solid fire
having 230 volts naked live wire passing through it, the fire was extinguished using portable
fire extinguishers.
3.3 dksp esa vkx Coach fire: Fire was created in two cabins of general Second Class coach,
using diesel and petrol sprayed on berths and windows. The fire was extinguished using
portable fire extinguishers and trolley mounted extinguishers.
4.1 [kqys LFkku dh vkx Open space fire: In case of fire in open spaces like liquid and
electrical fire the equipment was found to be suitable for the purpose. The time taken was
approx 20-25 second. However, it needs lots of open space for the operator to move around
the fire so as to direct the foam at the base of fire from all possible angles. It was also
observed that the fire could not be extinguished completely if the operator does not move
and operate from one location, thus it is considered ineffective for confined spaces.
4.2 dksp esa vkx Coach fire: The fire was controlled using both portable and trolley mounted
equipment and the portable type is inadequate for the types of fire encountered in
Railway application. Also there was heavy emission of toxic fumes and use of breathing
apparatus was found to be necessary.
The operator was fully protected against fire by use of firefighting suite, Air breather
apparatus, helmets & gloves due to emission of very heavy smoke & toxic gases which were
observed within no time of start of fire. Further, 10 litres capacity equipment handling is
difficult due to its high weight.
4.3 vU; vko’;drk;sa Other requirements: It is observed that fire extinguishing training is
required to combat large fire especially in confined spaces. The breathing apparatus & fire
proof clothing is required.
A. [kqys LFkku Open spaces: These include substations, workshops and other office
installations where there is adequate distance to combat the fire, portable equipment as
well as trolley mounted equipment can be provided. Since the staff is generally
nominated, they can be adequately trained to handle this equipment. Only precaution is
required to be taken is that these equipment are not suitable for electrical fire
exceeding 1000 volts, they can be used in substation application for dead equipment
only.
B. lhfer LFkku Confined spaces: These include on board requirement in pantry car,
power car & tower wagons. Since the portable equipment is inadequate for the purpose,
it is recommended to provide 50 lts apparatus duly affixed to a locker having adequate
hose length to cater for power cars and pantry only along with fire fighting suite and
breathing apparatus due to safety considerations & other limitations brought out above.
The equipment is having high pressure cylinders at 300 bars hence not recommended
passenger compartments/locomotives.
Ifjf’k"V *l
*l* Annexure ‘C’
Record of fire extinguishers installed in premises, its inspection, maintenance and operational
history shall be maintained as per the format below:
S. Type Capacity Year of Make Location Monthly Annual Pressure Date of Refilled Due forRemarks
No. manu- inspection inspection tested on discharge on refitting
facturing dates dates
NOTES:
1. In remark column fill details of date of operation as per annual maintenance date, date of
rejection and disposal with details of observations and date of caliberation of safety valves
and pressure gauges in case of high capacity extinguishers.
2. Each extingisher should be allotted one full page and the particulars of a permanent nature
like Sl no. , Type, Capacity, Year of manufacture, Make and Location can be transfferred to
the top portion of the register.
lanHkZ
1- Hkkjrh; ekud C;wjks] ubZ fnYyh }kjk tkjh vkbZ,l% 2190&1992 ¼FkMZ fjohtu½ “lysD’ku]
bULVkWys’ku ,oa esUVsusUl vkWQ QLVZ ,M Qk;j ,DLVhaXoh’kj&dksM vkWQ çsfDVl” A
2- Jh ,-,-gVaxM+h }kjk fyf[kr rFkk VkVk eSd&xzkW fgy ,tqds’ku çkbosV fyfeVsM] ubZ
fnYyh }kjk çdkf’kr fdrkc “bysDVªhdy Qk;j ,aM Qsfy;j” A
3- egkfuns’kd ukxfjd lqj{kk ¼vfXu foHkkx½] x`g ea=ky;] vkj- ds- iqje ubZ fnYyh }kjk
tkjh i=d “bysDVªhdy Qk;j çhdkW’ku”A
4- baVjusV ls MkmuyksM fd;k x;k ;wlh,y Qk;j VsDuhdy uksV la 024] Qk;j vkWfQlj
LVsV~l ,aM QSflfyfVt xkWoj LVªhVA
7- bjdSeVsd Xokfy;j esa fnukad 11 Qjojh 2011 dks vk;ksftr lsehukj esa izfrfuf/k;ksa }kjk
fn;s x;s lq>koA
REFERENCES
1. IS 2190 : 1992 (Third Revision) Titled “Selection, Installation and Maintenance of First-Aid
Fire Extinguishers – Code of Practice” Issued by Bureau of Indian Standards, New Delhi.
2. Book on “Electrical Fires and Failures” written by Shri A.A. Hattangadi and published by
Tata McGraw-Hill Education Private Limited, New Delhi.
3. Leaflet on “Electrical Fire Precaution” issued by Directorate General, Civil Defence (Fire
Section), Ministry of Home Affairs, R.K. Puram, New Delhi.
4. UCL Fire Technical Note no.024 issued by Fire Officer, States and Facilities, Gower Street,
London downloaded from internet.
5. “Trial Report on Water Mist Based Fire Extinguishers” issued by TI Directorate/ RDSO/
Lucknow vide repot no.T I/REPORT /00078 (03/2009) March 2009.
6. Literature collected from various Railways/ Electric Training Centres/ STCs etc..
**********
gekjk mn~ns’;
;fn vki bl lanHkZ esa dksbZ fopkj vkSj fo’ks"k lq>ko nsuk pkgrs
gksa rks d`Ik;k gesa bl irs ij fy[ksaA
Qksu % 0751&2470803
0751&2470740
QSDl % 0751&2470841
bZ&esy : [email protected]
OUR OBJECTIVE
Email : [email protected]
INDIAN RAILWAYS
Centre for Advanced Maintenance TECHnology, Maharajpur, Gwalior, M.P. 474 005
March 2011 Handbook on Electrical Fires-Causes and Prevention