ADBU-Journal of Engineering Technology

Design of RTU & SCADA

Abhijit Talukdar1 , Kailash Laishram2 , Kime Tayu3 , Jyoti Kumar Barman4, Gitu Das5
1,2,3,4,5
School of Technology, Assam Don Bosco University
Airport Road, Azara, Guwahati - 781017, Assam. INDIA.
1
[email protected]
2
[email protected]
3
[email protected]
4
[email protected]
5
[email protected]

Abstract: This work aims at designing a system with which the various parameters viz.
Frequency(Hz), Bus-bar Current(kA),Bus-bar Voltage(kV), Reactive Power(MVAR),Active
Power(MW) and equipments like Isolator ,Relay ,Circuit Breaker of Sub-Station or
Generating Station can be monitored and controlled from a remote location . To achieve the
desired output Remote Terminal Unit(RTU) will be placed in the Sub-Station or Generation
Station which will acquire the various data and these data will be transmitted to the
SCADA(Supervisory Control and Data Acquisition) station of RLDC (Regional Load Despatch
Centre) . In this work, Arduino integrated with Step Down Voltage Transformer , ACS712 Hall
Effect Current Sensor and SPDT Relay is configured as RTU and a PC loaded with a GUI is
configured as SCADA(Supervisory Control and Data Acquisition).
Keywords: RTU,SCADA,Arduino,PC,GUI,ACS712 Hall Effect Current Sensor, RLDC.

(Article history: Received 29 April 2016 and accepted 30 December 2016)

1. Introduction SCADA system they are converted to digital values

American National Standards Institute(ANSI) states using ADC(Analog to Digital Converter). Analog
that Remote Terminal Unit(RTU) is a remote station output Modules send a constant milliamp signal
equipment of a supervisory system. The term proportional to a digital quantity specified in a
supervisory system encompasses all control, command from the master. Controllers, Recorders
indicating and associated telemetry equipments at the and Meters are connected to Analog Output Module.
master station and all the complementary devices at Analog Output Module is the least often used of the
the remote station or stations. RTU is called as the basic RTU Input /Output functions. Contacts from
eye, ears and hands of the master station.[1] Circuit Breakers , Switches and Relays are connected
There are various modules in a Remote Terminal to Digital Input Modules .
Unit viz. Analog Input Modules, Analog Output The SCADA system monitors these digital data
Modules, Digital Input Modules, Digital Output continuously and keeps a track record of contact
Modules, Data Processing Module, Control changes each time it changes which is known as SOE
Processing Module, Communication Interface –Sequence of Events Log . An accurate clock and an
Module etc. The data from Current Transformers , interrupt driven processor is required in order to time
Potential Transformers and Transducers are fed into tag the events to within 1 millisecond. The Digital
Analog Input Modules as milliamp or voltage values. Output Modules send signals to Circuit Breakers, Tap
In order to process the obtained values in RTU & Changers ,Relays, Phase Shifters , Generators,

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Switches. Select Before Operate(SBO) security the power being distributed all over the country and
provision and a circuitry is there in order to ensure outside the country.
that only one Control Relay in the RTU is operated at
a time . The Control Processing Module helps in In order to do this a system known as SCADA

achieving closed loop control based on comparing the (Supervisory Control and Data Acquisition) System

measured quantity to a set value received from the is made which work in co-ordination with the RTU

master SCADA station. If the measured value is less (Remote Terminal Unit). As an example the Indian

or more than the set value then control action is taken Grid Control Hierarchy chart for load scheduling

in order to achieve the set value. Data Processing diagram is shown below.

Modules collects and reports two types of data :

Analog and Digital. Analog data are obtained from
transducers and digital data are obtained from
Switches, Tap Changers, Circuit Breakers , Relays
etc. The Communication Interface Module looks after
setting a link between the RTU & Master SCADA
station.

Arduino is an open source platform which helps in

faster developing of interactive projects. Arduino is
Fig 1: Indian Grid Control Hierarchy
programmed using Arduino C . The program is
known as Sketch and its written on the
The RTU senses the various parameters such as
IDE(Integrated Development Environment) of
Voltage, Current, Power etc and the operation of the
Arduino similar to that of Processing.
various components such as Circuit Breakers,
Isolators, etc through the help of various sensors and
Microsoft Visual Basic is the third generation of
transducers connected to it. The data received by the
event driven programming & IDE which is derived
RTU is then transmitted through PLCC (Power Line
from BASIC. Microsoft Visual Basic is often referred
Carrier Communication) or Fiber Optic
as VB which is used for developing Graphical User
communication to the master SCADA of the ALDC
Interface(GUI). VB has features like - "IntelliSense"
(Area Load Despatch Centre) for that particular area.
and "Code Snippets," which automatically generate
The ALDCs then keeps a track record of the
code for visual objects added by the programmer.
parameters and forward it to the SLDC (State Load
Despatch Centre) where the various parameters are
2. Background
being monitored and the data for each second is
RTU and SCADA are used for Industrial Monitoring
recorded and stored in the hard drives for months.
& Control. Numerous number of substations and
The SLDCs then forwards the data to the RLDC
power generating stations are spread all over the
(Regional Load Despatch Centre) which takes the
country. It is important to maintain a track record of
data for the entire region comprising of various

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states. As shown in the Fig 1 there are five RLDCs in Arduino will be used as a Remote Terminal
India namely ER RLDC (Eastern Regional Load Unit(RTU) & a PC will be used for development of a
Despatch Centre), WR RLDC (Western Regional SCADA (Supervisory Control and Data Acquisition)
Load Despatch Centre), SR RLDC (Southern system. Arduino which is configured as RTU will be
Regional Load Despatch Centre), NR RLDC placed in the substation or generating station , it will
(Northern Regional Load Despatch Centre) and NER take the following inputs from the substation : Bus
RLDC (North-Eastern Regional Load Despatch Bar Voltage using Potential Transformers(PT), Bus
Centre). All of these RLDCs then forward the data to Bar Current using Current Transformers(CT)
the NLDC (National Load Despatch Centre) where ,Isolator & Circuit Breaker status; the relays will also
the load consumed and sent out of the country are be connected to the Arduino board . For prototype
calculated in real-time and recorded for each and design purpose step down voltage transformer will be
every second. All these data which is received in the used in place of PT and ACS712 Hall Effect Current
NLDC are monitored at the master PC and are sensor will be used in place of CT, SPDT relay will
recorded in the hard drive for months. In our project be used for switching purpose(it will serve the
we have proposed to used Arduino as the RTU, since purpose of Circuit Breaker) whenever there will be
Arduino uses simpler language namely Arduino C any fault condition the coil of the relay will be
and is inexpensive too, therefore programming with energized and as a result of which it will break the
Arduino is user friendly and for transmission of the circuit in order to protect the power system. Once V,I
data from the RTU to the SCADA USB cable will be
used which is light, efficient and cost effective. are taken from the system the other parameters like
frequency, power factor, real power & reactive power
3. Problem Formulation will be found/calculated. The RTU’s normally use
Power Line Carrier Communication(PLCC) or Fiber
A Distribution Automation(DA) system will be Optic Communication to send the data from the
designed using Arduino & PC . RTU and SCADA substation to the Regional Load Despatch
system will be used to achieve the desired output. Centre(RLDC). On the contray , in this work we have
Using this proposed system we can monitor Bus Bar used USB cables to set up a communication link
voltage(KV), Reactive Power(MVAR), Active between the RTU and RLDC, RLDC will have the
Power(MW), Frequency(Hz) , Isolator status, Circuit SCADA system to monitor the various parameters of
Breaker(CB) status of various substations from a the substation as mentioned above. In order to boost
remote location. Automatic and manual tripping of the current output of the Arduino pin which is
CB’s will be incorporated in the proposed system. required for energizing Relay ULN2803 is used.

4. Methodology of Proposed System

In this work Arduino and PC will be integrated to

form a new system which will be efficient for
designing a Distribution Automation(DA) system.

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In order increase accuracy ,40 samples of voltage

were taken after that average of the samples were
found out then it is multiplied by the step size ( 0V is
represented by 0 and +5V is represented by 1023), at
last it is multiplied by the multiplying factor since
calibration was done . The multiplying factor was
Fig 2: Block Diagram of the Proposed System found out to be 73.30 . The voltage thus obtained was
the RMS Voltage of the system.
5. Voltage Measurement Methodology 6. Current Measurement Methodology

Fig 4: Block Diagram of Current Measurement

Methodology
Fig 3: Block Diagram of Voltage Measurement
ACS712 Hall Effect Current Sensor(20A) was used
Methodology
to find out the circulating current. It gives output in
The voltage from the line is first stepped down with
terms of voltage which is proportional to the amount
the help of a step down transformer then it is fed to a
of current flowing in the circuit. When it is connected
half wave rectifier. In order to further step down the
to a DC circuit it gives output in DC and vice versa.
voltage , voltage divider is used and at the output of
This has been proven in the laboratory while testing
the voltage divider a small value Capacitor Filter
the Sensor. The output terminal of the ACS712 was
circuit is connected. As we are cognizant that the
connected to an Analog Pin of the Arduino Board,
Arduino board will get damaged if voltage input to
after that it gets converted into Digital data with the
the board exceeds +5V hence in order to protect the
help of the 10 bit ADC of the Arduino Board; the
board a +5V Zener Diode in reverse bias mode
value thus found out should be multiplied by the step
should be connected at the output of the Capacitor
size i.e. 5.0/1023 . From the data sheet it is found that
Filter circuit. The output of the Capacitor Filter
if IP = 0 then Vout = 2.5 hence we have to deduct that
circuit is connected to an Analog Pin of the Arduino
value from the measured output voltage. The
Board, these Analog data are then converted into
sensitivity of 20A ACS712 Hall Effect Sensor is 100
Digital data with the help of the 10 bit ADC of the
milli-volt/Ampere. Hence the measured voltage
Arduino Board.
multiplied by 1/sensitivity will give the output

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current(Instantaneous current). Using these formulas Using the pulseIn( ) function the Time Period of the
we have found out the RMS current : signal was found out(For a 50Hz signal ,T =20 ms).
Frequency was found out by using this formula,
Average Squared Current = f = 1/ T.
2
∑ (Instantaneous Current) /Samples
RMS Current = sqrt(Average Squared Current)

7. Frequency Measurement 8. Power Factor, Active Power, Reactive

Methodology Power, Apparent Power Measurement
Methodology

Fig 6: Block Diagram of Power Factor

Measurement Methodology
The voltage from the line is first stepped down after
Fig 5: Block Diagram of Frequency Measurement
that it is fed to a Half Wave Rectifier after that the
Methodology
voltage is again stepped down to a safe level as it is
The voltage from the line is first stepped down with
to be fed to the IC’s . This voltage is then fed to the
the help of a step down voltage transformer after that
Voltage Zero Crossing Detector which converts the
its further reduced with the help of a voltage divider
sine wave in to square wave ,in order to clip off the
in order feed the voltage to the voltage zero crossing
negative half cycle of the square wave a Half Wave
detector designed using LM741 IC.
Rectifier was used. ACS712 Current Hall Effect
As we know that Microcontrollers cannot read
Sensor gives an output voltage which is proportional
negative voltages hence a half wave bridge rectifier
to the current flowing through the line.
was connected at the output of the zero crossing
This voltage is then fed to a Zero Crossing
detector ; as we cannot give input to a
Detector(Current Zero Crossing Detector) which
Microcontroller beyond +5V hence another voltage
converts the sine wave in to square wave ,in order to
divider was used after that it was fed to a Digital Pin
clip off the negative half cycle of the square wave a
of the Arduino Board .
Half Wave Rectifier was used.

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The output of both the zero crossing detectors are fed 9.2 Arduino Uno
to Digital Pins of Arduino ,with the help of coding Arduino Uno was used to collect and process the data
we have found out the time duration(t) for which the from various sensors and circuits; it served as RTU.
Ex-OR output of the two signal is HIGH (Ex-OR The Microcontroller of the board was ATmega 328P.
operation was performed in Arduino code and using It has 14 Digital Pins and 6 Analog Pins. SRAM
timer of the Arduino, time(t) was found). ,EEPROM, Clock Speed are 2KB, 1KB and 16MHz
Synchronization of the two signals was done in respectively.
Arduino Code in order to give correct and accurate
results.
In order to convert this time(t) in degree we have
used the formula: D= (360/T) * t where T is the Total
Time Period of the Line voltage( for 50Hz ,T=20
ms). In order to find Power Factor we have used
cos(D),where D is the Phase Angle between V & I .
As Power Ractor , RMS Voltage ,RMS Current has
been found, those values were used to find out Fig 8: Arduino Uno
Apparent Power, Real Power and Reactive Power.
Real Power = Vrms * I rms * Cos(D) 9.3 Step Down Voltage Transformer
Reactive Power = Vrms * I rms * Sin(D) As we know that electronic circuits operates on low
Apparent Power can be found by vectorically adding voltage hence in order to feed the line voltage to the
Real Power & Reactive Power. electronic circuits a step down voltage transformer
was used (230 V/15V).
9. Hardware Used
9.4 Half Wave Rectifier
9.1 ACS712 20A Current Hall Effect Sensor
As we know that Microcontrollers can’t read negative
It was used for measuring the circulating current. It
voltage hence in order to clip off the negative half
can be used for both AC and DC circuits.
cycle a signal diode, 1N4007 was used as Half Wave
The sensitivity of ACS712 20A Hall Effect Sensor is
Rectifier.
100mV/A. The internal resistance of the current
conduction path is 1.2 mΩ typically , in order to
9.5 LM741 IC
provide low power loss.
Its an Operational Amplifier . It’s a 8 pin IC. LM741
was used to design Voltage Zero Crossing Detector
and Current Zero Crossing Detector.

9.6 Voltage Divider

It was used in order to step down the voltage to a
Fig 7:ACS712 20A Hall Effect Sensor
safer level as it has to be fed to the Microcontroller.

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ADBU-Journal of Engineering Technology

Since the voltage input to the board should not Microsoft Visual Basic 2010 Express was used to
exceed 5V. develop a GUI i.e. SCADA . The GUI has two
buttons : TRIP & RECLOSE , in order to manually
9.7 Piezo Buzzer & SPDT Relay control the Relay for connecting/ disconnecting the
A 5V buzzer was used for alarm purpose, whenever line.
any parameter of the substation or generating station A Richtext box was added in order to view the data
exceeds or decreases than the set value of the Master continuously. Automatic Disconnection of the line
Station an alarm will be raised. A tolerance limit was added in the SCADA program whenever the
was added to the system i.e. if its within the tolerance parameters are not within the set point.
limit only then alarm will be raised and if its out of Alarm Condition are also set in the code according to
the tolerance limit then automatically the CB will be the set tolerance limit i.e. if the parameter is within
tripped (in our prototype the SPDT relay will be the tolerance limit alarm will be raised in order to
energized leading to isolation of the line from the make the operator aware that they need to take some
Grid, in order to protect the Power System from measures in order to bring those parameters in
collapsing ). control.
SPDT Relay stands for Single Pole Double Throw 11. Snapshots
Relay . It has five terminals : two terminals for the
coil , one is the Center and other two are
NO(Normally Open) & NC(Normally Connected).
The armature of the relay is connected to NC when
its not energized, when the coil of the relay gets
energized the armature of the relay comes to
Normally Open . The phase of the circuit is
connected to Center and Neutral is connected to NC
whenever any fault occurs the armature gets
connected to NO as the coil of the relay gets
energized hence isolating the faulty part from the
Grid.

9.8 ULN2803 IC(Relay Driver)

It’s a Relay Driver IC which has an array of
darlington pairs in it. We know that minimum 10mA
Fig 9: Snapshot of Arduino Code
is required to energise a Relay and Microcontroller
output current is in the range of (1-2)mA only hence
ULN2803 IC is used in order to boost the current.

10. Software Used

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controllers(PLC) : responsible for interfacing sensors

and actuators. In this paper this function is
accomplished by the Arduino UNO development
board . Communication Interface : responsible for
connecting RTUs and PLCs to the supervisory
computer. For the paper serial communication of PC
and Arduino has been used. Hence all the
components of the existing SCADA system has been
implemented with low cost alternatives.
Fig 10: Snapshot of Output on Serial Monitor
13. Conclusion & Further Direction

Hence a system has been designed to acquire 8

parameters of a Remote Terminal Unit viz. Voltage ,
Current, Frequency, Power Factor, Active Power,
Reactive Power ,Apparent Power, CB status from the
Power System . Results obtained from the proposed
system is highly accurate ; efficiency of the system is
also high.

Historical Information Management(HIM) can be

incorporated in the system by using SD Card Module
and in order to give time stamping to each and every
obtained data Real Time Clock Module can be used,
so that the data can be used for auditing purpose.
Master and Slave Login facilities can be incorporated
Fig 11: Snapshot of SCADA(GUI)
in the SCADA system so that false operation and
mismanagement of the system can be prevented ; and
12. Comparison with the existing systems:
IoT(Internet of Things) can be incorporated by using
The existing SCADA system comprises of the Ethernet Module and HTML in order to operate the
following elements. Supervisory computer : system from any part of the world . Security of the
responsible for communicating with the field entire system must be given the highest priority in
installed data acquisition systems and controllers. order to prevent the system from collapsing. Security
They gather data, displays them and generate control Level of the system must be tracked continuously in
commands. In this paper this function is order to prevent hackers from performing illegal
accomplished by a PC. The data is displayed on a activities on the system which can lead to collapse of
graphical user interface programmed in Visual Basic. the entire Grid as its an interconnected system.
Remote terminal unit(RTU) and Programmable logic

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Lot many parameter control can be incorporated in MONITORING AND CONTROL", eISSN: 2319-

the system. Raspberry Pi can be used to create a 1163 | pISSN: 2321-7308.

Server in order to connect various RTU’s to a Master [11]http://www.zdnet.com/article/raspberry-pi-11-reasons-

why-its-the-perfect-small-server/.
SCADA station. Frequency Deviation (outbound)
[12] https://www.arduino.cc/en/Guide/Introduction
charges calculation can be incorporated in the
[13]https://learn.sparkfun.com/tutorials/what-is-an-arduino
proposed system. Tariff Calculation(Automatic) can
[14]http://www.electronicstutorials.ws/electromagnetism/h
be incorporated in the proposed system. Fault all-effect.html
Calculation , Automatic Load Despatch etc. can also [15]https://learn.sparkfun.com/tutorials/analog-to-digital-
be incorporated in the system. conversion
[16]http://www.circuitstoday.com/zero-crossing-detector
[17]Microsoft Visual Basic 2010 Step by Step by Michael
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Abhijit Talukdar, is a student of School of
mag=&article=491.
Technology,Assam Don Bosco University, Guwahati,
[5] S. Ziegler, R. Woodward, H. Iu, and L. Borle, “Current Assam,India. He is pursuing B.Tech in Electrical &
sensing techniques: A review,'' IEEE Sensors Journal, Electronics Engineering. His research interest include
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[8]R. Abhishek, R. Akshatha, N. Arjun, and N. Ashrith,
“Measurement of phase angle using PLL,''
Kailash Laishram, is a student of School of
Technology,Assam Don Bosco University, Guwahati,
Visvesvaraya Technological University, Tech. Assam,India. He is pursuing B.Tech in Electrical &
Rep.,2012. Electronics Engineering. His research interest include
Electrical Machines High Voltage Engineering,
[9]Srividyadevi P., Pusphalatha D.V. and Sharma P.M.
Power System and Renewable Resources.
"Measurement of Power and Energy Using Arduino",
ISSN 2278 – 9472 Vol. 2(10), 10-15, October (2013).
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"RASPBERRY PI BASED LIQUID FLOW

Talukdar, AJET, ISSN:2348-7305, Volume:5, Issue:2, December 2016, 00521205(10PP)

ADBU-Journal of Engineering Technology

has received his master degree in Electronics and

Communication Engineering with specialization in
Digital Signal Processing from School of
Technology,Assam Don Bosco University, Guwahati,
Assam, India. His research interest includes study
of different sensors, data acquisition system,
wireless sensor network, soft computing.
Kime Tayu, is a student of School of
Technology,Assam Don Bosco University, Guwahati,
Assam,India. He is pursuing B.Tech in Electrical &
Electronics Engineering. His research interest include
Power Electronics, Smart Grid, Power System and
Renewable Resources.
Gitu Das, is working as an Assistant Professor in
School of Technology,Assam Don Bosco University,
Guwahati, Assam, India. He has received his
master degree in Electronics and Communication
Engineering with specialization in Embedded
Systems from School of Technology, Assam Don
Bosco University, Guwahati, Assam, India. His
research interest includes Real Time Embedded
Systems, Robotics, Soft Computing.
Jyoti Kumar Barman, is working as an
Assistant Professor in School of Technology,Assam
Don Bosco University,Guwahati, Assam, India. He

Talukdar, AJET, ISSN:2348-7305, Volume:5, Issue:2, December 2016, 00521205(10PP)