Kollmorgen Servo Systems Catalog: Micron Gearheads

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Kollmorgen Servo Systems Catalog

Micron™ Gearheads

AKM™ Servomotors

Kollmorgen Cartridge DDR™ Motors

Housed Direct Drive Rotary Motors

Direct Drive Linear Motors

Linear Positioners

Multi-Axis Precision Tables

AKD™ Servo Drive


Kollmorgen.
Every solution comes from a real
understanding of the challenges
facing machine designers and users.
The ever-escalating demands of the marketplace mean increased
pressure on machine designers and users at every turn. Time constraints.
Demands for better performance. Having to think about the next-generation
machine even before the current one is built. While expectations are
enormous, budgets are not. Kollmorgen’s innovative automation and motion
solutions and broad range of quality products help engineers not only
overcome these challenges but also build truly differentiated machines.

Because motion matters, it’s our focus. Motion can distinctly differentiate
a machine and deliver a marketplace advantage by improving its
performance. This translates to overall increased efficiency on the factory
floor. Perfectly deployed machine motion can make your customer’s
machine more reliable and efficient, enhance accuracy and improve
operator safety. Motion also represents endless possibilities for innovation.
We’ve always understood this potential, and thus, have kept motion at our
core, relentlessly developing products that offer precision control of speed,
accuracy and position in machines that rely on complex motion.

K O L L M O R G E N
K O L L M O R G E N A U T O M AT I O N A N D M O T I O N S O L U T I O N S C ATA L O G

Removing the Barriers of Design, Sourcing, and Time


At Kollmorgen, we know that OEM engineers can
achieve a lot more when obstacles aren’t in the way.
Table of Contents
So, we knock them down in three important ways:
u AKD™ Servo Drive 2
u AKD™ Servo Systems 20
Integrating Standard and Custom Products
The optimal solution is often not clear-cut. Our application AKM™ Servomotor 22
expertise allows us to modify standard products or develop Direct Drive Technology 28
totally custom solutions across our whole product portfolio so
Cartridge Direct Drive Rotary™ (DDR) Motor 30
that designs can take flight.
Housed Direct Drive Rotary Motor 34
Providing Solutions, Not Just Components Linear Positioning System 36
As companies reduce their supplier base and have less
Precision Tables DS4 / DS6 Series 38
engineering manpower, they need a total system supplier
with a wide range of integrated solutions. Kollmorgen Electric Cylinders N2 / EC Series 42
is in full response mode with complete solutions that Rodless Actuators R-Series 48
combine programming software, engineering services
Micron™ TRUE Planetary™ Gearhead 54
and best-in-class components.
u Stepper Products 58
Global Footprint u Optimized Solutions 62
With direct sales, engineering support, manufacturing facilities,
u Cables by Motor Type 66
and distributors across North America, Europe, the Middle East,
and Asia, we’re close to OEMs worldwide. Our proximity helps u Model Nomenclature 67
speed delivery and lend support where and when they’re needed. u Motioneering® Application Engine 83

Financial and Operational Stability


Kollmorgen is part of Danaher Corporation, our • global s
upp
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$14B parent company. A key driver in the growth l se
a •
of all Danaher divisions is the Danaher Business
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System, which relies on the principle of “kaizen” – • applic


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or continuous improvement. Using world-class tools,


devel
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lication ams

eering ex

knowledge

cross-disciplinary teams of exceptional people Motion


opment an
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is at our
evaluate processes, and develop plans that result in core.
gin

superior performance.
en


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perience •
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• ur
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ility •
financial stab

w w w. k o l l m o r g e n . c o m
A K D
S E R V O
D R I V E

AKD™ Servo Drive


Our AKD series is a complete range of Ethernet-based servo drives that
are fast, feature-rich, flexible and integrate quickly and easily into any
application.* AKD ensures plug-and-play commissioning for instant,
seamless access to everything in your machine. And, no matter what your
application demands, AKD offers industry-leading servo performance,
communication options, and power levels, all in a smaller footprint.

This robust, technologically advanced family of drives delivers optimized


performance when paired with our best-in-class components, producing
higher quality results at greater speeds and more uptime. With Kollmorgen
servo components, we can help you increase your machine’s overall
effectiveness by 50%.
* Patents pending.

2 K O L L M O R G E N | AKDOA NL ALHM
E ROMRO TGI O
E NN C O M PA N Y
A K D
S E R V O
The Benefits of AKD Servo Drive
• Optimized Performance in Seconds • Auto-tuning is one of the best and fastest in the industry

D R I V E
• Automatically adjusts all gains, including observers
• Immediate and adaptive response to dynamic loads
• Precise control of all motor types
• Compensation for stiff and compliant transmission and couplings

• Greater Throughput and Accuracy • Up to 27-bit-resolution feedback yields unmatched precision


and excellent repeatability
• Very fast settling times result from a powerful dual processor
system that executes industry-leading and patent pending servo
algorithms with high resolution
• Advanced servo techniques such as high-order observer and
bi-quad filters yield industry-leading machine performance
• Highest bandwidth torque-and-velocity loops. Fastest digital
current loop in the market

• Easy-to-Use Graphical User Interface (GUI) for Faster • Six-channel real-time software oscilloscope commissions
Commissioning and Troubleshooting and diagnoses quickly
• Multi-function Bode Plot allows users to quickly evaluate
performance
• Auto-complete of programmable commands saves looking up
parameter names
• One-click capture and sharing of program plots and parameter
settings allow you to send machine performance data instantly
• Widest range of programming options in the industry
• Flexible and Scalable to Meet Any Application • 3 to 24 Arms continuous current; 9 to 48 Arms peak
• Very high power density enables an extremely small package
• True plug-and-play with all standard Kollmorgen servomotors
and positioners
• Supports a variety of single and multi-turn feedback devices—
Smart Feedback Device (SFD), EnDat2.2, 01, BiSS, analog Sine/
Cos encoder, incremental encoder, HIPERFACE®, and resolver
• Tightly integrated Ethernet motion buses without the need to
add large hardware: EtherCAT®, SynqNet®, Modbus/TCP,
EtherNet/IP, PROFINET, and CANopen®
• Scalable programmability from base torque-and-velocity through
multi-axis master

w w w. k o l l m o r g e n . c o m 3
AKD Servo Drive
A K D

The AKD servo drive delivers cutting-edge technology and performance with one of the most compact footprints in the
industry. These feature-rich drives provide a solution for nearly any application, from basic torque-and-velocity applications,
S E R V O

to indexing, to multi-axis programmable motion with embedded Kollmorgen Automation Suite. The versatile AKD sets the
standard for power density and performance.
D R I V E

Micron™ Gearheads

AKM™ Servomotors

Kollmorgen Cartridge DDR™ Motors

Best-in-Class Components
Housed Direct Drive Rotary Motors AKD works seamlessly with Kollmorgen
motors and positioners–well-known
for quality, reliability, and performance.

Direct Drive Linear Motors*

Linear Positioners

Multi-Axis Precision Tables AKD™ Servo Drive

* For more information on our direct drive linear motors,


visit www.kollmorgen.com/brushlessddl

4 K O L L M O R G E N
AKD Servo Drive Range of Coverage

A K D
When you pair the AKD servo drive with any of our Kollmorgen motors or linear positioners, you’ll achieve optimized
performance. From 3 to 24 Arms continuous current and 9 to 48 Arms peak current, the feature-rich AKD provides a

S E R V O
solution for nearly any application.

D R I V E
AKD Power Range (pp 2-15)
Continuous

Peak
240 Vac
AKD Servo Drive

480 Vac

1 5,000 10,000 15,000 20,000 25,000 30,000 35,000

Drive Output Power (watts)

AKD’s Kollmorgen Rotary Motor Coverage (pp 18-31)


Continuous
Kollmorgen Rotary Motors

AKM Peak

DDR

CDDR

0 10 100 1,000 10,000


Continuous Torque at Stall (Nm)
* AKM Compatible Micron Gearheads available up to 5,000 Nm

AKD’s Kollmorgen Linear Positioner Coverage (pp 32-49)

Continuous
Kollmorgen Linear Positioners

Precision Tables Peak

Rodless Actuators

Electric Cylinders

1 10 100 1,000 10,000

Continuous Thrust at Speed (lb)

w w w. k o l l m o r g e n . c o m 5
AKD Servo Drive
A K D

AKD servo drive is specifically designed with the versatility, communications, and power you need to expand machine
performance and increase integration speeds. Motor set-up is plug-and-play and multiple Ethernet connectivity
S E R V O

options provide both open and closed protocols. Online troubleshooting and data verification enable faster, bug-proof
programming. And a broad power range in a smaller, compact design allows you to use these robust drives with a single
interface while experiencing industry-leading, high-performance servo loops.
D R I V E

AKD Specifications

Encoder Output or
2.5 MHz Maximum line frequency
AUX Encoder Input

Feedback Smart Feedback Device (SFD), EnDat2.2, 01, BiSS, analog Sine/Cos encoder, incremental encoder, Hiperface®, and resolver

Logic supply 24 Vdc

Base drive With I/O expansion

8 20
Digital input (24 Vdc)
(1 dedicated to enable) (1 dedicated to enable)

3 13
Digital output (24 Vdc)
(1 dedicated to fault relay) (1 dedicated to fault relay)

Analog input (+/- 10 Vdc, 16-bit) 1 2

Analog output (+/- 10 Vdc, 16-bit) 1 2

Programmable inputs 7 19

Programmable outputs 2 12

Sink/Source inputs/outputs Yes Yes

6 K O L L M O R G E N
H

A K D
Modbus/TCP

S E R V O
D
W

D R I V E
Industry-leading power density
General Specifications
Drive Continuous Depth with Cable
120 / 240 Vac Continuous Peak Height Width Depth
Output Power Internal Regen Bend Radius
1 & 3 Phase Current Current mm mm mm
Capacity (Watts) (Ohms) mm
(85 -265 V) (Arms) (Arms) (in) (in) (in)
(Watts) (in)

168 57 153 184


AKD-00306 3 9 1100 0 0
(6.61) (2.24) (6.02) (7.24)

168 57 153 184


AKD-00606 6 18 2000 0 0
(6.61) (2.24) (6.02) (7.24)

195 76 186 215


AKD-01206 12 30 4000 100 15
(7.68) (2.99) (7.32) (8.46)

250 100 230 265


AKD-02406 24 48 8000 200 8
(9.84) (3.94) (9.06) (10.43)

Drive Continuous Depth with Cable


240/480 Vac Continuous Peak Height Width Depth
Output Power Internal Regen Bend Radius
3 Phase Current Current mm mm mm
Capacity (Watts) (Ohms) mm
(187-528 V) (Arms) (Arms) (in) (in) (in)
(Watts) (in)

256 70 186 221


AKD-00307 3 9 2000 100 33
(10.08) (2.76) (7.32) (8.70)

256 70 186 221


AKD-00607 6 18 4000 100 33
(10.08) (2.76) (7.32) (8.70)

256 70 186 221


AKD-01207 12 30 8000 100 33
(10.08) (2.76) (7.32) (8.70)

310 105 229 264


AKD-02407 24 48 16,000 200 23
(12.20) (4.13) (9.02) (10.39)

AKD-04807 48 96 32,000 400 Coming in 2012

AKD-09607 96 192 64,000 800 Coming in 2012

Note: For complete AKD model nomenclature, refer to page 67

w w w. k o l l m o r g e n . c o m 7
Scalable Programmability
A K D

The AKD servo drive delivers cutting-edge technology and performance with one of the most compact footprints in the industry.
The AKD is flexible enough for virtually any application. From one axis that is as simple as analog torque and velocity, to 128
S E R V O

axes of fully programmable synchronized motion, AKD is the answer.

Benefits
D R I V E

• Optimized performance in seconds


• Greater throughput and accuracy
• Easy-to-use Graphical User Interface (GUI) for faster commissioning and troubleshooting
• Flexible and scalable to meet any application

BASIC Programmable 1.5 Axis Drive


(“T” Option)

• Adds BASIC programmability to base AKD


• 4Khz programmable interrupt service routines
• Conditional statements, built-in math functions,
Motion Tasking (“P” Option) user functions and subroutines
• Includes access to 11 digital I/O and 2 analog
• Adds simple point-and-click indexing to base drive I/O on base drive
• Provides user with pre-programmed options • Includes 2 high-speed digital inputs
• Guides novice user through simplified steps to • Expandable to 31 digital I/O and 4 analog I/O
create indexing moves
• Same package size as base drive
Base AKD (“B” Option) • Includes access to 11 digital I/O and 2 analog
I/O on base drive
• Controlled by analog torque-and-velocity commands
• Includes 2 high-speed digital inputs
• Includes electronic gearing via X9 connector
• Expandable to 31 digital I/O and 4 analog I/O
• Includes access to 11 digital I/O and 2 analog I/O
on base drive • Same package size as base drive
• Includes 2 high-speed digital inputs
• Expandable to 31 digital I/O and 4 analog I/O

Basic Operation Single-Axis

8 K O L L M O R G E N
R A N G E O F K ollmorgen A utomation S uite C apabilities

A K D
Panel PAC Controller AKT I/O

S E R V O
D R I V E
AKD Servo Drive AKD Servo Drive AKD Servo Drive AKD Servo Drive

Kollmorgen Automation Suite


Programmable Automation Controller (PAC)

• Build EtherCAT-based systems up to 128 axes of


AKI HMI AKD PDMM AKT I/O
high-performance motion using a PAC controller
AKD Servo Drive AKD Servo Drive AKT I/O
• This scalable solution provides a full integrated
Seamlessly add additional axes and AKD development environment for any application,
AKD PDMM used standalone as a single-axis PDMM serves as a high-performance whether programming a single axis of motion,
drive with integrated controller and soft-PLC multi-axis machine controller a multi-axis AKD PDMM™ system, or a PAC-
based system up to 128 axes
• Includes all the capabilities of Kollmorgen Automation Suite™ – • Provide true synchronized-path control of up to 8 or • Panel PACs include the choice of a 10”, 15” or
a fully integrated, truly scalable programming solution more axes 17” touchscreen user interface
• Choose from all five IEC 61131-3 languages (structured • Reduce cabinet size and wiring requirements with • PAC controllers include choice of Celeron or
text, function block diagram, ladder diagram, onboard motion and machine control in a single, Core2Duo processor for scalable performance
instruction list, sequential function chart) for soft compact package • Program camming, gearing and other motion
PLC process programming applications using a choice of PLC open for
• Easily manage remote I/O and the I/O of all attached
• Program motion using your choice of PLCopen for motion or our drives via EtherCAT motion or the graphical Pipe Network™
innovative Pipe Network™ • Add 11 digital and 2 analog I/O to the
• Use PLCopen for motion or Pipe Network™ to program
• Exclusive function blocks, such as “wait,” enable your program sophisticated camming and gearing applications in a system with each additional AKD Servo
to act as a scanning or sequential language matter of minutes axis incorporated
• Onboard I/O includes 17 digital (with 2 high-speed inputs) • Add 11 digital and 2 analog I/O to the system with • Includes 2 high-speed digital inputs for each
and 2 analog each additional AKD Servo axis incorporated additional AKD servo axis
• Controls AKT™ remote I/O for nearly unlimited expandability • Includes 2 high-speed digital inputs for each additional
• AKD PDMM only adds 30mm width to AKD base drives AKD servo axis
Choice of PLCopen for
IEC 61131-3 with five
motion or Kollmorgen
languages for process
exclusive Pipe Network
programming (soft PLC)
for motion programming

Using the exclusive Pipe Network provides a one-to-one translation of a mechanical system into a logical world.

Programming Multi-Axis Programming

w w w. k o l l m o r g e n . c o m 9
AKD BASIC Drives
High Performance Capabilities in
A K D

an Integrated Drive/Control Solution


S E R V O

Add co-engineering to your toolbox. Save money, simplify your machine and customize performance
to meet the specific needs of each customer or application – as needed, today or tomorrow.
D R I V E

Our new Kollmorgen AKD™ BASIC drives add BASIC-programmable machine and motion control to the superior performance of our
AKD drive platform. So engineers can quickly customize performance at the drive level without touching the PLC. In fact, for many
applications you can avoid the expense, wiring and cabinet space of a PLC altogether.

Whether you rely on your own engineering expertise or Kollmorgen’s, the base and Expanded I/O versions of our AKD BASIC drive give
you the unprecedented machine and motion control flexibility in a compact, fully integrated drive package. It’s one more example of
our co-engineering mission to help you deliver exactly what your customers want – when they want it – in solutions that are more
cost-effective to build, simpler in design and faster to market.

AKD BASIC Language Programmable Drive Expanded I/O AKD BASIC Programmable Drive
In addition to the wide selection and key features of our proven AKD, Building on the features of the AKD BASIC drive, we also offer an expanded
the standard version of our AKD BASIC drive offers: I/O version that adds:
• Programmable machine control built into the drive, so you can • A total of 20 digital inputs, 13 digital outputs, 2 analog inputs and
engineer perfect axis-level performance without touching the machine 2 analog outputs, reducing or eliminating the need for remote I/O and
controller. In fact, AKD BASIC can eliminate the need for a PLC in single its associated installation and wiring costs.
and 1.5 axis applications – reducing wiring requirements, panel space, • An SD memory card slot for loading, and restoring programs
design complexity and cost. and parameters, without the need for a PC.
• High performance motion control built into the drive, enabling
increased speed for more complex moves in a simpler design with
reduced wiring.
• BASIC Language programming, providing simple program flow control
in a solution that’s easy to learn, quick to master and universally accepted.
• An integrated development environment, allowing single-point
programming, de-bugging, commissioning, tuning and management
of your AKD BASIC drive from within AKD WorkBench. Our BASIC
editor provides innovative features that speed development time
and reduce coding errors.
• Source code lockout with password protection, freeing you to
differentiate your product with drive-level control while safeguarding
your intellectual property.

I/0 Capabilities Base Version Expanded I/O Version

Digital Inputs 8 20

Digital Outputs 3 13

Analog Inputs 1 2

Analog Outputs 1 2

10 K O L L M O R G E N
Development Tools that Speed Programming
and Improve Quality

A K D
S E R V O
Co-engineering is a powerful tool. To make it easy for you to provide better solutions for your customers,
we provide an innovative BASIC programming environment within Kollmorgen WorkBench. So there’s
only one software package to use for all of your drive setup, configuration, tuning and management

D R I V E
tasks in addition to motion and machine control programming.
Pre-built code templates give your application a head-start, while automatic formatting, highlighting and other ease-of-use features
increase programming speed and accuracy. Complete access to all programming capabilities and drive features within a single
environment helps speed your development of complete, optimally engineered solutions.

Novice users will enjoy a short ramp-up time to productive coding, while experienced users will discover well-designed tools
that take their programming skills to new levels of speed and quality.

1 Integrated axis setup


2 Code snippets simplify formatting
3 Auto-complete helps speed coding and reduce errors
4 Automatic color coding makes it easy to distinguish comments, parameters, print statements and other types of code
5 Full debugger accelerates development
6 Packaged program console provides instant program status
7 Menu-driven navigation provides intuitive look and feel
8 Window pinning maximizes workspace

7 5

2 3

w w w. k o l l m o r g e n . c o m 11
AKD PDMM™ Integrated Servo Drive
and Automation Controller
A K D

Build Simpler and Better with Drive-Resident


S E R V O

Machine and Motion Control


D R I V E

Extend your design options. Control as many as eight axes or more without the need for a PLC or PAC.
Reduce cabinet space and wiring requirements. Program perfect machine and motion control for any
project using a single, fully integrated programming environment. Build a better machine at a lower cost.

Our new addition to the AKD™ drive family combines one servo axis, a master controller that supports
multiple additional axes, and the full automation capability of Kollmorgen Automation Suite™ (refer to
page K4 for more information on Kollmorgen Automation Suite).—all in a single, compact package.

Welcome to the AKD PDMM™ programmable drive, multi-axis master.


Performance Specifications
120/240 VAC Continuous Peak Current H W D
1- and 3-Phase Current (Arms) (Arms) (mm/inches) (mm/inches) (mm/inches)
Features
AKD-M00306-MCEC-0000 3 9 168 / 6.61 89 / 3.50 156 / 6.14
• Kollmorgen Automation Suite™ provides fully integrated
AKD-M00606-MCEC-0000 6 18 168 / 6.61 89 / 3.50 156 / 6.14 programming, testing, setup and commissioning
• Embedded web server utility simplifies service
AKD-M01206-MCEC-0000 12 30 196 / 7.72 107 / 4.22 187 / 7.36
• Control 8 axes or more* while reducing
240/400/480 VAC Continuous Peak Current H W D machine footprint
3-Phase Current (Arms) (Arms) (mm/inches) (mm/inches) (mm/inches) - EtherCAT multi-axis master motion controller
integrated with a standard AKD™ drive axis
AKD-M00307-MCEC-0000 3 9 256 / 10.08 99 / 3.90 185 / 7.28
- Full IEC61131-3 soft PLC for machine control,
AKD-M00607-MCEC-0000 6 18 256 / 10.08 99 / 3.90 185 / 7.28 with support for all 5 programming languages

AKD-M01207-MCEC-0000 12 30 256 / 10.08 99 / 3.90 185 / 7.28 - Choice of PLCopen for motion or Pipe Network™ for
programming motion control
- 32 kB non-volatile memory stores machine data
to eliminate scrap upon restart after power failure
- SD Card slot simplifies backup and commissioning,
with no PC required
- Onboard I/O includes 13 digital inputs,
4 digital outputs, 1 analog input, 1 analog output
(expandable with AKT series of remote I/O)
(refer to page K19 for information on AKT I/O)
• Works with Kollmorgen Visualization Builder for
programming AKI human-machine interface panels
(refer to page K10 for more information on
Kollmorgen Visualization Builder)

12 K O L L M O R G E N

*Maximum axis count depends on motion/automation complexity and performance (8 axes nominal based on medium complexity at 4 kHz network update rate)
A Single, Scalable Development Suite

A K D
Kollmorgen Automation Suite™ simplifies and accelerates development through a unified

S E R V O
system of software, hardware, and collaborative co-engineering. This scalable solution
provides a fully integrated development environment for any application, whether you’re
programming a single axis of motion, a multi-axis AKD PDMM™ system, or a PAC-based

D R I V E
system up to 128 axes. Kollmorgen Automation Suite has been proven to:
(refer to page K11 for information on AKC PAC products)
• Improve product throughput by up to 25% with industry-leading motion bandwidth
• Reduce scrap by up to 50% with world-class servo accuracy, seamless power-failure
recovery and highly dynamic changeovers
• Increase precision for better quality, reduced waste and less downtime using
EtherCAT—the field bus with motion bus performance
• Enable more adaptable, sustainable and innovative machines that measurably
improve marketability and profitability

A Single Family of Servo Drives


Kollmorgen AKD™ servo drives deliver cutting-edge performance in a compact footprint.
From basic torque-and-velocity applications, to indexing, to multi-axis programmable
motion, these feature-rich drives offer:
• Plug-and-play compatibility with your servomotor
• All the advantages of Kollmorgen´s breadth of motor platforms including AKM™, CDDR™,
and other direct-drive technologies
• The fastest velocity and position loop updates
• Full-frequency autotuning for perfect motion across the performance spectrum
• Real-time feedback from a wide variety of devices

Our Best Drive and Automation Solution in a Single Package


The new AKD PDMM programmable drive, multi-axis master combines our AKD drive
platform with the full feature set of Kollmorgen Automation Suite in a single package
—providing complete machine and motion control for up to eight axes or more.
You need only one development suite and one drive family for all your projects.
And you can rely on one source for all the motion components and co-engineering
expertise you need to build a better machine.
With AKD PDMM, the best in machine engineering has never been easier, faster
or more cost-effective.

w w w. k o l l m o r g e n . c o m 13
Kollmorgen WorkBench
A K D

Our simple Graphical User Interface (GUI), Kollmorgen WorkBench, is designed to expedite and streamline the user’s
experience with the AKD servo drive. From easy application selection and reduced math, to a sleek six-channel scope; the
S E R V O

user interface is extremely easy to use. Kollmorgen WorkBench supports intuitive access to the exclusive Performance
Servo Tuner (PST) available inside AKD. The patent pending PST makes auto-tuning the AKD high-performance servo drive
with world-class Kollmorgen motors very simple.
D R I V E

User-Friendly Environment
Logical flow, colorful icons and easy access simplify interactions with the AKD servo drive. The folder structure allows for instant identification
and easy navigation.

Sleek Six-Channel “Real-Time” Software Oscilloscope


The easy-to-use AKD servo drive interface has a sleek digital oscilloscope that provides a comfortable environment for users to monitor performance.
There are multiple options to share data in the format you prefer at the click of a button.

• Save as an image
• Load to an e-mail
• Print

14 K O L L M O R G E N
A K D
Application Selection
Simplifies set-up by allowing use of machine or application-based units. Nip roller and rack and pinion set-ups shown.

S E R V O
Nip Roller Application Selection Rack and Pinion Application Selection

D R I V E
Data-Sharing
The ease-of-sharing continues in the parameters window. Kollmorgen WorkBench provides the user the easy options of printing or emailing the
parameter values at the click of a button.

w w w. k o l l m o r g e n . c o m 15
AKD Connector Layout and Functionality
A K D

Ethernet Connectivity
• Ethernet-based AKD servo drive provides the user with multiple
bus choices
S E R V O

• EtherCAT® (DSP402 protocol), Modbus/TCP, SynqNet®, EtherNet/IP,


PROFINET and CANopen®
• No option cards are required
D R I V E

Industrial Design
• Rugged circuit design and compact enclosure for space-saving,
modern appearance – minimizes electrical noise emission and
susceptibility
• Full fault protection
• UL, cUL listed, and CE
• No external line filters needed (480 Vac units) for CE & UL compliance
• Removable screw terminal connectors for easy connections
• DC Bus sharing

Safe-Torque-Off (STO) Plug-and-Play with Kollmorgen Motors and Positioners


(IEC 61800 SIL2)
• Electronic motor nameplates allow parameters to automatically
• Switches off the power stage to ensure personnel safety and load for fast commissioning
prevents an unintended restart of the drive, even in fault condition
• Motion in seconds
• Allows logic and communication to remain on during power
stage shut down • Custom motor parameters easily entered

I/O (Base Drive)


Internal Regenerative Braking Resistor
• 8 digital inputs
(All powers except 120/240 Vac 3 Arms and 6 Arms) (1 dedicated to enable)
• Simplifies system components • 2 high-speed digital inputs
• Saves overhead of managing external regeneration when internal (maximum time delay of 1.0 μs)
regeneration is sufficient • 3 digital outputs
(1 dedicated to fault relay)
• 1 analog input - 16 bit
Performance Servo Tuner (PST)
• 1 analog output - 16 bit
• Exclusive patent pending auto-tuner reaches optimized set-up
in seconds
• Handles inertia mismatches up to 1000:1
• Industry leading bandwidth under compliant and stiff load conditions,
no matter the mechanical bandwidth of the machine

Modbus/TCP

16 K O L L M O R G E N
AKD 120/240 Vac Connector Layout
X12 / X13
CANopen®
X1 (CiA certified)
24 Vdc Supply
STO Enable
IEC 61508 SIL2

A K D
X11

S E R V O
Service Channel
X2 Modbus/TCP
Motor EtherNet/IP
Holding Brake PROFINET

D R I V E
X5/ X6
Motion Bus
X3 (7 Pin) EtherCAT®
Power Supply SynqNet®
DC Bus
Brake Resistor

X7 / X8
I/O

X9
Encoder X10
Emulation Physical Earth (PE) Feedback
Ground Stud

AKD 240/480 Vac Connector Layout


X12 / X13
CANopen®
(CiA certified)
X1
24 Vdc Supply
STO Enable
X11
IEC 61508 SIL2
Service Channel
Modbus/TCP
EtherNet/IP
X2 PROFINET
Motor
Holding Brake X5/ X6
(Cable Clamp Option Shown)
Motion Bus
EtherCAT®
SynqNet®

X3 (4 Pin)
DC Bus
Brake Resistor X7 / X8
(DC Bus Sharing Mating I/O
Connector Option Shown)

X4
Power Supply
X10
Feedback
X9
Physical Earth (PE)
Encoder
Ground Stud
Emulation

w w w. k o l l m o r g e n . c o m 17
Accessories
A K D
S E R V O
D R I V E

CANopen Accessories Brake Resistors


We offer cables, terminators and adaptors for simple integration We offer a full line of brake resistors up to 6000 watts. Brake
with CANopen machine networks. resistors are impedance matched with AKD and are available in many
sizes and form factors.

LEFT: Line filter


RIGHT: Motor choke

Shielding Solutions Chokes and Filters


AKD servo drive can be equipped with shielding plates. Line filters are offered to improve reliability and to protect the life of the
machine in less stable environments. Motor chokes reduce radiated emissions
and are recommended for applications with cable lengths >25 meters.

RIGHT: Pre-Configured
LEFT: Field Installable

Screw lock adapter


for auxiliary connection

Motion Bus and Service Port Cables I/O Control Box and Breakout Adapter
We offer industrial shielded PUR cables with RJ45 connections for Our I/O Control Box is pre-populated with I/O switches and a power
demanding industrial environments. These cables outperform office connection for quicker prototyping.
cables in EMC resilience, durability, and life.

18 K O L L M O R G E N
Servo System Cables

A K D
Value Line power and feedback cables are suitable for most
standard applications. High-performance Flex Line power

S E R V O
and feedback cables are available for trailing and flexing
applications or where longer lengths are required.

D R I V E
Mating Connectors
AKD servo drives include screw type mating connectors. Alternative connectors for DC Bus
and mains sharing are also available. D-sub and RJ-type connectors are not included.

Specification Comparison
Value Line Flex Line

Lengths offered 1, 3, 6, 9, 12 m 1-50 m, 1/2 m increments

Max ampacity (continuous) 12 A 24 A

Static flex radius 10 x Cable outside dimension (OD) 10 x Cable outside dimension (OD)

Dynamic flex (1,000,000 cycles) Not rated 15 x Cable outside dimension (OD)

Motor connectors available Euro style Euro style

Maximum motor connector IP rating IP67 IP65

Cable agency approvals RoHS, UL, CE UL, CSA, CE, NEC, NFPA

SFD, Sine Encoder, EnDat2.2, 01, BiSS, resolver,


Feedback supported SFD, EnDat2.2, 01, BiSS, resolver, HIPERFACE®
HIPERFACE®, comcoder

Holding brake Available Available

Power Cables
AKD Servo Value Line with OD OD
Value Line OD (mm) OD (mm) Flex Line Flex Line with Brake
Drive Brake (mm) (mm)

3/6 Amp VP-507BEAN-XX 9.4 VP-508CFAN-XX 10.9 CP-507CCAN-XX-X 12.7 CP-507CDAN-XX-X 14.5

12 Amp VP-508CEAN-XX 10.3 VP-508CFAN-XX 10.9 CP-507CCAN-XX-X 12.7 CP-507CDAN-XX-X 14.5

20 Amp VP-508DEAN-XX 11.7 VP-508DFAN-XX 12.9 CP-508DCAN-XX-X 14.5 CP-508DDAN-XX-X 16.6

24 Amp Not available Not available Not available Not available CP-508EDBN-XX-X 18.3 CP-508EDBN-XX-X 18.3

Feedback Cables
Feedback Type Value Line OD (mm) Flex Line OD (mm)

SFD VF-DA0474N-XX 6.7 CF-DA0374N-XX-X 7.5

EnDat 2.1 / BiSS, HIPERFFACE ®


VF-SB4474N-XX 9.7 CF-SB7374N-XX-X 11.2

Resolver VF-RA2474N-XX 9.7 CF-RA2574N-XX-X 9.5

Incremental / comcoder Not available Not available CF-CB7374N-XX-X 11.2

Note: Refer to page 66 for matching cables by motor type and drive.

w w w. k o l l m o r g e n . c o m 19
A K D
S E R V O
S Y S T E M S

AKD Servo Systems


When you need precise position control, choose from Kollmorgen’s broad
portfolio of AKD servo system components. Our unparalleled product
line breadth provides great flexibility for any application. Whether it’s any
combination of motors and drives, cables, controller, electric cylinders
or gearheads, all components are plug-and-play for easy, seamless
integration. These best-in-class servo systems can be matched with
single-axis or multi-axis motion controllers for a system solution that’s
precise, reliable and durable.

20 K O L L M O R G E N
A K D
S E R V O
S Y S T E M S
The Benefits of AKD Servo Systems
• Optimized AKM and Direct Drive Motor Windings to AKD Servo Drive • Same size AKM servomotor delivers up to 47% more shaft power
than before
• Reduction in drive size and motor size
• Reduction in system cost
• Plug-and-Play Motor-Recognition Drive Commissioning for AKM, • Reduction in set-up time for each servo system
Cartridge DDR, and DDR Motor Families
• Immediate and adaptive response to dynamic loads optimizes
• Industry-Leading and Patent Pending Auto-Tuning Algorithms performance in seconds
• Precise control of all motor types
• Compensation for stiff and compliant transmissions and couplings
• New Lower Cost Multi-Turn Feedback Option • Improve machine precision with high resolution and
improved accuracy
• Reduce cycle time and sensor-and-wiring costs by eliminating
traditional homing methods
• Industry-Leading Motor Power Density • Don’t let motor size dictate the size of your machine
• Fit more motor into a smaller space than you thought possible

• AKM Servomotor Offers 28 Frame-Stack Combinations and Nearly 120 • Over 50,000 standard motor variations including a wide range of
Standard Windings in a Single Motor Line mounting, connectivity, feedback and other options
• Cartridge DDR Motor Offers 17 Frame-Stack Combinations and • Flexibility provides choices to help you find an exact-fit solution
31 Windings • Simplifies or eliminates mechanical modifications and
• Cartridge DDR Motor Offers 12 Frame-Stack Combinations and engineering adaptation
12 Windings
• New IP67 Protection Class Option for AKM • Apply AKM servomotor into hostile industrial applications with
confidence and long-term reliability

w w w. k o l l m o r g e n . c o m 21
AKM Servomotor
A K D

The AKM brushless servomotor stands alone in the marketplace in terms


of flexibility and performance advantages. Kollmorgen’s culture of
S E R V O

continuous improvement has paid dividends again. The AKM


servomotor’s innovative design has been polished and optimized.
With the new AKD servo drive amplifier, the AKM servomotor
S Y S T E M S

sets a new standard of refined servo performance, designed to deliver


precise motion and more power for your money. Nowhere else will
you find a more versatile and complete servo family to meet your
needs and exceed your expectations.
A K M

AKM Features
S E R V O M O T O R

• 0.16 to 180 Nm continuous stall torque (1.4 to 1590 lb-in)


• 8 frame sizes (40 to 260 mm)
• 28 frame-stack length combinations
• 117 ‘standard’ windings tailored for 75 Vdc and 120/240/400/480 Vac operation
• Flexible flange mount and shaft options
• Industry leading low-cogging contributing to extreme smoothness
• Numerous feedback options for high-performance and precision or rugged environment
• Unmatched customization – special windings, special shafts, and much more

AKD Servo Drive with AKM Servomotor Plug-and-Play Feedback


These feedback devices include electronic motor nameplates allowing plug-and-play commissioning, eliminating the need for drive parameter set-up
and servo loop tuning in most applications.

Performance Data
Single-turn Absolute Multi-turn Absolute
AKM Servomotor
Accuracy (arc-min) Resolution (bits) Motor Key Accuracy (arc-min) Resolution (bits) Motor Key

AKM1 16 24 C – – –

AKM2-3 9 24 C 8 20 LB

AKM4-8 9 24 C 4.66 21 LB

AKM2-4 1.0 27 DA 1.0 27 DB

AKM5-8 0.333 27 DA 0.333 27 DB

22 K O L L M O R G E N
A K D
AKM (Exploded) 3D Model Shows Key Design Features

S E R V O
Multiple feedback devices to meet your
application needs

S Y S T E M S
Modular brake eliminates friction
surface contamination and
mistakes in air-gap setting

A K M
Integrated front-endbell improves
structural rigidity and sealing

S E R V O M O T O R
Brake splines cut directly into shaft –
eliminates loosening of brake hub

Rugged powder-coating and


proper O-ring seals protect the
motor from harsh environments
Captured front bearing eliminates
axial movement

Thru-mount design allows


installation in tight spaces

Optimized electro-magnetic
design for torque-density and
best-in-class cogging

w w w. k o l l m o r g e n . c o m 23
AKM Servomotor
A K D

Performance Data
Cont.Torque at Peak Torque at Rated Speed Max System Power Inertia (Jm)
Frame Size
AKM Servomotor AKD Servo Drive stall Tcs stall Tps Nrtd Speed Prtd Kg-cm2
S E R V O

NEMA/ mm
Nm (lb-in) Nm (lb-in) RPM RPM Watts (lb-in-s2 x10-2)
AKM11B AKD-X00306 17/ 40 0.18 (1.59) 0.61 (5.4) 4000 8000 80 0.017 (0.0015)
AKM11C AKD-X00306 17/ 40 0.19 (1.68) 0.62 (5.5) 6000 8000 110 0.017 (0.0015)
AKM12C AKD-X00306 17/ 40 0.31 (2.74) 1.08 (9.56) 4000 8000 130 0.031 (0.00274)
S Y S T E M S

AKM12E AKD-X00306 17/ 40 0.31 (2.74) 0.91 (8.05) 8000 8000 230 0.031 (0.00274)
AKM13C AKD-X00306 17/ 40 0.41 (3.63) 1.46 (12.9) 3000 6150 130 0.045 (0.0040)
AKM13D AKD-X00306 17/ 40 0.40 (3.54) 1.36 (12.0) 7000 8000 270 0.045 (0.0040)
AKM21C AKD-X00306 23/ 60 0.48 (4.25) 1.48 (13.1) 2500 5620 120 0.107 (0.0095)
AKM21E AKD-X00306 23/ 60 0.47 (4.16) 1.21 (10.7) 7000 8000 300 0.107 (0.0095)
AKM22C AKD-X00306 23/ 60 0.84 (7.43) 2.39 (21.2) 1000 2820 90 0.161 (0.0142)
AKM22E AKD-X00306 23/ 60 0.87 (7.70) 2.42 (21.4) 3500 5410 290 0.161 (0.0142)
A K M

AKM23D AKD-X00306 23/ 60 1.15 (10.2) 3.89 (34.4) 1500 3270 180 0.216 (0.0191)
AKM23F AKD-X00606 23/ 60 1.18 (10.4) 3.88 (34.3) 4500 6290 500 0.216 (0.0191)
AKM24D AKD-X00306 23/ 60 1.40 (12.4) 4.84 (42.8) 1500 2700 210 0.270 (0.0239)
S E R V O M O T O R

120 Vac

AKM24F AKD-X00606 23/ 60 1.41 (12.5) 4.82 (42.7) 3000 4720 420 0.270 (0.0239)
AKM31E AKD-X00306 na/ 80 1.20 (10.6) 3.23 (28.6) 2500 4240 310 0.330 (0.0292)
AKM32E AKD-X00306 na/ 80 2.04 (18.1) 5.97 (52.8) 1000 2350 210 0.590 (0.0522)
AKM32H AKD-X00606 na/ 80 2.10 (18.6) 6.22 (55.1) 3000 4460 620 0.590 (0.0522)
AKM33H AKD-X00606 na/ 80 2.87 (25.4) 8.55 (75.7) 2500 3310 690 0.850 (0.0752)
AKM41E AKD-X00306 34/ 90 2.01 (17.8) 5.33 (47.2) 1200 2420 240 0.810 (0.0717)
AKM41H AKD-X00606 34/ 90 2.05 (18.1) 5.49 (48.6) 3000 4460 580 0.810 (0.0717)
AKM43H AKD-X00606 34/ 90 4.82 (42.7) 14.0 (124) 1200 1920 560 2.09 (0.185)
AKM43L AKD-X01206 34/ 90 4.73 (41.9) 11.7 (104) 3000 4020 1190 2.09 (0.185)
AKM44H AKD-X00606 34/ 90 5.89 (43.3) 17.0 (150) 1000 1620 570 2.73 (0.242)
AKM51H AKD-X00606 42/ 115 4.79 (42.4) 11.7 (104) 1200 2150 560 3.42 (0.303)
AKM51L AKD-X01206 42/ 115 4.89 (43.3) 10.6 (93.8) 3000 4150 1240 3.42 (0.303)
AKM52L AKD-X01206 42/ 115 8.67 (76.7) 19.6 (173) 1500 2290 1240 6.22 (0.551)
AKM53L AKD-X01206 42/ 115 11.6 (103) 26.5 (235) 1200 1740 1350 9.12 (0.807)
AKM54L AKD-X01206 42/ 115 13.5 (119) 31.3 (277) 1200 1510 1630 11.9 (1.06)
AKM11B AKD-X00306 17/ 40 0.18 (1.59) 0.61 (5.4) 8000 8000 140 0.017 (0.0015)
AKM12C AKD-X00306 17/ 40 0.31 (2.74) 1.08 (9.56) 8000 8000 230 0.031 (0.00274)
AKM13C AKD-X00306 17/ 40 0.41 (3.63) 1.46 (12.9) 8000 8000 300 0.045 (0.0040)
AKM21C AKD-X00306 23/ 60 0.48 (4.25) 1.48 (13.1) 8000 8000 320 0.107 (0.0095)
AKM22C AKD-X00306 23/ 60 0.84 (7.43) 2.73 (24.2) 3500 5650 290 0.161 (0.0142)
AKM22E AKD-X00306 23/ 60 0.87 (7.70) 2.42 (21.4) 8000 8000 580 0.161 (0.0142)
AKM23D AKD-X00306 23/ 60 1.15 (10.2) 3.89 (34.4) 5000 6540 530 0.216 (0.0191)
AKM23F AKD-X00606 23/ 60 1.18 (10.4) 3.88 (34.3) 8000 8000 780 0.216 (0.0191)
AKM24D AKD-X00306 23/ 60 1.40 (12.4) 4.84 (42.8) 4000 5410 540 0.270 (0.0239)
AKM24F AKD-X00606 23/ 60 1.41 (12.5) 4.82 (42.7) 8000 8000 930 0.270 (0.0239)
AKM31C AKD-X00306 na/ 80 1.15 (10.2) 3.87 (34.3) 2500 4050 290 0.330 (0.0292)
240 Vac

AKM31E AKD-X00306 na/ 80 1.20 (10.6) 3.23 (28.6) 6000 8000 600 0.330 (0.0292)
AKM32E AKD-X00306 na/ 80 2.04 (18.1) 5.97 (52.8) 3000 4710 600 0.590 (0.0522)
AKM32H AKD-X00606 na/ 80 2.10 (18.6) 6.22 (55.1) 7000 8000 1060 0.590 (0.0522)
AKM33E AKD-X00306 na/ 80 2.80 (24.8) 8.95 (79.2) 2000 3130 550 0.850 (0.0752)
AKM33H AKD-X00606 na/ 80 2.87 (25.4) 8.55 (75.7) 5500 6640 1300 0.850 (0.0752)
AKM41E AKD-X00306 34/ 90 2.01 (17.8) 5.33 (47.2) 3000 4850 570 0.810 (0.0717)
AKM41H AKD-X00606 34/ 90 2.05 (18.1) 5.49 (48.6) 6000 6000 1010 0.810 (0.0717)
AKM42E AKD-X00306 34/ 90 3.42 (30.3) 9.74 (86.2) 1800 2740 590 1.45 (0.128)
AKM42G AKD-X00606 34/ 90 3.51 (31.1) 11.0 (97.4) 3500 4660 1060 1.45 (0.128)
AKM43H AKD-X00606 34/ 90 4.82 (42.7) 14.0 (124) 3000 3850 1210 2.09 (0.185)
AKM43L AKD-X01206 34/ 90 4.73 (41.9) 11.7 (104) 6000 6000 1590 2.09 (0.185)
AKM44E AKD-X00306 34/ 90 5.79 (51.2) 16.5 (146) 1200 1680 660 2.73 (0.242)
AKM44H AKD-X00606 34/ 90 5.89 (43.3) 17.0 (150) 2500 3250 1220 2.73 (0.242)
Note 1: Refer to page 66 for matching cables.
Note 2: For complete AKD and AKM model nomenclature, refer to pages 67 and 68 respectively.
Note 3: Max mechanical speeds: 8000 RPM for AKM1, 2, 3 and 6000 RPM for AKM4, 5, 6, 7.

24 K O L L M O R G E N
A K D
Performance Data
Cont.Torque at Peak Torque at Rated Speed Max System Power Inertia (Jm)
Frame Size
AKM Servomotor AKD Servo Drive stall Tcs stall Tps Nrtd Speed Prtd Kg-cm2

S E R V O
NEMA/ mm
Nm (lb-in) Nm (lb-in) RPM RPM Watts (lb-in-s2 x10-2)
AKM51H AKD-X00606 42/ 115 4.79 (42.4) 11.7 (104) 3000 4030 1220 3.42 (0.303)
AKM51L AKD-X01206 42/ 115 4.89 (43.3) 10.6 (93.8) 6000 6000 1260 3.42 (.0303)
AKM52H AKD-X00606 42/ 115 8.48 (75.1) 21.6 (191) 1800 2390 1420 6.22 (0.551)

S Y S T E M S
AKM52L AKD-X01206 42/ 115 8.67 (76.7) 19.6 (173) 3500 4580 2350 6.22 (0.551)
AKM53H AKD-X00606 42/ 115 10.5 (92.9) 27.8 (246) 1500 1970 1650 9.12 (0.807)
AKM53L AKD-X01206 42/ 115 11.6 (103) 26.5 (235) 2500 3450 2510 9.12 (0.807)
AKM54H AKD-X00606 42/ 115 14.2 (126) 37.5 (332) 1000 1340 1400 11.9 (1.06)
AKM54L AKD-X01206 42/ 115 13.5 (119) 31.3 (277) 2500 3030 3010 11.9 (1.06)
AKM62H AKD-X00606 na/ 142 11.9 (105) 29.61 (262) 1000 1560 1170 16.9 (1.50)
AKM62L AKD-X01206 na/ 142 12.2 (108) 26.3 (233) 2500 3380 2620 16.9 (1.50)
240 Vac

AKM63L AKD-X01206 na/ 142 16.8 (149) 39.3 (348) 1500 2260 2330 24.2 (2.14)

A K M
AKM63N AKD-X02406 na/ 142 17.0 (150) 40.3 (357) 3000 3450 4080 24.2 (2.14)
AKM64L AKD-X01206 na/ 142 19.7 (174) 44.4 (393) 1500 2070 2890 31.6 (2.80)
AKM64Q AKD-X02406 na/ 142 19.5 (173) 43.1 (381) 3000 3440 4810 31.6 (2.80)

S E R V O M O T O R
AKM65L AKD-X01206 na/ 142 24.6 (218) 55.4 (490) 1300 1660 3040 40.0 (3.54)
AKM65P AKD-X02406 na/ 142 24.5 (217) 53.9 (477) 2400 2750 4790 40.0 (3.54)
AKM72P AKD-X02406 na/ 180 29.5 (261) 65.8 (606) 1800 2170 4500 64.5 (5.71)
AKM72Q AKD-X02406 na/ 180 24.5 (217) 56.0 (496) 2000 2730 4860 64.5 (5.71)
AKM73P AKD-X02406 na/ 180 41.4 (366) 95.3 (828) 1300 1610 4700 92.1 (8.15)
AKM73Q AKD-X02406 na/ 180 33.0 (292) 76.1 (674) 1500 2020 5250 92.1 (8.15)
AKM74Q AKD-X02406 na/ 180 46.8 (414) 90.7 (803) 1200 1710 5380 120 (10.6)
AKM22C AKD-X00307 23/ 60 0.84 (7.43) 2.73 (24.2) 8000 8000 570 0.161 (0.0142)
AKM23D AKD-X00307 23/ 60 1.15 (10.2) 3.89 (34.4) 8000 8000 760 0.216 (0.0191)
AKM24D AKD-X00307 23/ 60 1.40 (12.4) 4.84 (42.8) 8000 8000 920 0.270 (0.0239)
AKM31C AKD-X00307 na/ 80 1.15 (10.2) 3.87 (34.3) 5000 7100 520 0.330 (0.0292)
AKM32E AKD-X00307 na/ 80 2.04 (18.1) 5.97 (52.8) 6500 8000 1020 0.590 (0.0522)
AKM33E AKD-X00307 na/ 80 2.80 (24.8) 8.95 (79.2) 4500 5490 1100 0.850 (0.0752)
AKM41E AKD-X00307 34/ 90 2.01 (17.8) 5.33 (47.2) 6000 6000 990 0.810 (0.0717)
AKM42E AKD-X00307 34/ 90 3.42 (30.3) 9.74 (86.2) 3500 4790 1030 1.45 (0.128)
AKM42G AKD-X00607 34/ 90 3.51 (31.1) 11.0 (97.4) 6000 6000 1470 1.45 (0.128)
AKM43H AKD-X00607 34/ 90 4.82 (42.7) 14 (124) 5500 6000 1620 2.09 (0.185)
AKM44E AKD-X00307 34/ 90 5.79 (51.2) 16.5 (146) 2000 2940 1010 2.73 (0.242)
AKM44H AKD-X00607 34/ 90 5.89 (43.3) 17.0 (150) 4500 5710 1640 2.73 (0.242)
AKM51H AKD-X00607 42/ 115 4.79 (42.4) 11.7 (104) 6000 6000 1230 3.42 (0.303)
AKM52H AKD-X00607 42/ 115 8.48 (75.1) 21.6 (191) 3500 4180 2290 6.22 (0.551)
AKM52L AKD-X01207 42/ 115 8.67 (76.7) 19.6 (173) 6000 6000 2050 6.22 (0.551)
AKM53H AKD-X00607 42/ 115 10.5 (92.9) 27.8 (246) 3000 3450 2770 9.12 (0.807)
AKM53L AKD-X01207 42/ 115 11.6 (103) 26.5 (235) 5000 6000 3140 9.12 (0.807)
400 Vac

AKM54H AKD-X00607 42/ 115 14.2 (126) 37.5 (332) 1800 2340 2350 11.9 (1.06)
AKM54L AKD-X01207 42/ 115 13.5 (119) 31.3 (277) 4500 5310 3830 11.9 (1.06)
AKM62H AKD-X00607 na/ 142 11.9 (105) 29.6 (262) 2000 2730 2140 16.9 (1.50)
AKM62L AKD-X01207 na/ 142 12.2 (108) 26.3 (233) 5000 5920 3880 16.9 (1.50)
AKM63L AKD-X01207 na/ 142 16.8 (149) 39.3 (348) 3000 3950 4040 24.2 (2.14)
AKM63N AKD-X02407 na/ 142 17.0 (150) 40.3 (357) 5000 6000 4900 24.2 (2.14)
AKM64L AKD-X01207 na/ 142 19.7 (174) 44.4 (393) 3000 3640 4900 31.6 (2.80)
AKM64Q AKD-X02407 na/ 142 19.5 (173) 43.1 (381) 5000 6000 5600 31.6 (2.80)
AKM65L AKD-X01207 na/ 142 24.6 (218) 55.4 (490) 2500 2910 5030 40.0 (3.54)
AKM65P AKD-X02407 na/ 142 24.5 (217) 53.9 (477) 4000 4820 6240 40.0 (3.54)
AKM72L AKD-X01207 na/ 180 30.0 (266) 70.5 (624) 1500 2300 3970 64.5 (5.71)
AKM72P AKD-X02407 na/ 180 29.5 (261) 68.5 (606) 3000 3800 6280 64.5 (5.71)
AKM72Q AKD-X02407 na/ 180 24.5 (217) 56.0 (496) 4000 4780 6830 64.5 (5.71)
AKM73L AKD-X01207 na/ 180 41.7 (369) 95.4 (844) 1400 1720 5060 92.1 (8.15)
AKM73P AKD-X02407 na/ 180 41.4 (366) 93.5 (828) 2400 2820 7130 92.1 (8.15)
AKM73Q AKD-X02407 na/ 180 33.0 (292) 76.1 (674) 3000 3550 7920 92.1 (8.15)
AKM74L AKD-X01207 na/ 180 49.7 (440) 114 (1010) 1200 1450 5470 120 (10.6)
AKM74P AKD-X02407 na/ 180 52.3 (463) 125 (1110) 1800 2110 7050 120 (10.6)
AKM74Q AKD-X02407 na/ 180 46.8 (414) 90.7 (803) 2500 3000 8250 120 (10.6)
Note 1: Refer to page 66 for matching cables.
Note 2: For complete AKD and AKM model nomenclature, refer to pages 67 and 68 respectively.
Note 3: Max mechanical speeds: 8000 RPM for AKM1, 2, 3 and 6000 RPM for AKM4, 5, 6, 7.

w w w. k o l l m o r g e n . c o m 25
AKM Servomotor
A K D

Performance Data
Cont.Torque at Peak Torque at Rated Speed Max System Power Inertia (Jm)
Frame Size
AKM Servomotor AKD Servo Drive stall Tcs stall Tps Nrtd Speed Prtd Kg-cm2
S E R V O

NEMA/ mm
Nm (lb-in) Nm (lb-in) RPM RPM Watts (lb-in-s2 x10-2)
AKM22C AKD-X00307 23/ 60 0.84 (7.43) 2.34 (20.7) 8000 8000 570 0.161 (0.0142)

AKM23D AKD-X00307 23/ 60 1.15 (10.2) 3.89 (34.4) 8000 8000 760 0.216 (0.0191)
S Y S T E M S

AKM24D AKD-X00307 23/ 60 1.40 (12.4) 4.84 (42.8) 8000 8000 920 0.270 (0.0239)

AKM31C AKD-X00307 na/ 80 1.15 (10.2) 3.35 (29.7) 6000 8000 570 0.330 (0.0292)

AKM32E AKD-X00307 na/ 80 2.04 (18.1) 5.97 (52.8) 8000 8000 1020 0.590 (0.0522)

AKM33E AKD-X00307 na/ 80 2.80 (24.8) 8.95 (79.2) 5000 6280 1190 0.850 (0.0752)

AKM41E AKD-X00307 34/ 90 2.01 (17.8) 5.33 (47.2) 6000 6000 990 0.810 (0.0717)
A K M

AKM42E AKD-X00307 34/ 90 3.42 (30.3) 9.74 (86.2) 4000 5470 1140 1.45 (0.128)

AKM42G AKD-X00607 34/ 90 3.51 (31.1) 11.0 (97.4) 6000 6000 1470 1.45 (0.128)
S E R V O M O T O R

AKM43H AKD-X00607 34/ 90 4.82 (42.7) 14.0 (124) 6000 6000 1620 2.09 (0.185)

AKM44E AKD-X00307 34/ 90 5.79 (51.2) 16.5 (146) 2500 3370 1200 2.73 (0.242)

AKM44H AKD-X00607 34/ 90 5.89 (43.3) 17.0 (150) 5500 6000 1690 2.73 (0.242)

AKM51H AKD-X00607 42/ 115 4.79 (42.4) 11.7 (104) 6000 6000 1230 3.42 (0.303)

AKM52H AKD-X00607 42/ 115 8.48 (75.1) 21.6 (191) 4000 4780 2420 6.22 (0.551)

AKM52L AKD-X01207 42/ 115 8.67 (76.7) 19.6 (173) 6000 6000 2050 6.22 (0.551)

AKM53H AKD-X00607 42/ 115 10.5 (92.9) 27.8 (246) 3000 3940 2770 9.12 (0.807)

AKM53L AKD-X01207 42/ 115 11.6 (103) 26.5 (235) 6000 6000 2540 9.12 (0.807)

AKM54H AKD-X00607 42/ 115 14.2 (126) 37.5 (332) 2000 2680 2560 11.9 (1.06)
480 Vac

AKM54L AKD-X01207 42/ 115 13.5 (119) 31.3 (277) 5000 6000 3690 11.9 (1.06)

AKM62H AKD-X00607 na/ 142 11.9 (105) 29.6 (262) 2400 3120 2480 16.9 (1.50)

AKM62L AKD-X01207 na/ 142 12.2 (108) 26.3 (233) 6000 6000 3610 16.9 (1.50)

AKM63L AKD-X01207 na/ 142 16.8 (149) 39.3 (348) 3500 5410 4400 24.2 (2.14)

AKM63N AKD-X02407 na/ 142 17.0 (150) 40.3 (357) 6000 6000 4400 24.2 (2.14)

AKM64L AKD-X01207 na/ 142 19.7 (174) 44.4 (393) 3500 4160 5280 31.6 (2.80)

AKM64Q AKD-X02407 na/ 142 19.5 (173) 43.1 (381) 6000 6000 4620 31.6 (2.80)

AKM65L AKD-X01207 na/ 142 24.6 (218) 55.4 (490) 2800 3320 5450 40.0 (3.54)

AKM65P AKD-X02407 na/ 142 24.5 (217) 53.9 (477) 4500 5500 6360 40.0 (3.54)

AKM72L AKD-X01207 na/ 180 30.0 (266) 70.5 (624) 1800 2630 4580 64.5 (5.71)

AKM72P AKD-X02407 na/ 180 29.5 (261) 68.5 (606) 3000 4340 6680 64.5 (5.71)

AKM72Q AKD-X02407 na/ 180 24.5 (217) 56.0 (496) 4500 5460 6640 64.5 (5.71)

AKM73L AKD-X01207 na/ 180 41.7 (369) 95.4 (844) 1500 1970 5620 92.1 (8.15)

AKM73P AKD-X02407 na/ 180 41.4 (366) 93.5 (828) 2400 3220 7130 92.1 (8.15)

AKM73Q AKD-X02407 na/ 180 33.0 (292) 76.1 (674) 3500 4050 8060 92.1 (8.15)

AKM74L AKD-X01207 na/ 180 49.7 (440) 114 (1010) 1400 1660 6080 120 (10.6)

AKM74P AKD-X02407 na/ 180 52.3 (463) 125 (1110) 1800 2420 7050 120 (10.6)

AKM74Q AKD-X02407 na/ 180 46.8 (414) 90.7 (803) 3000 3430 8580 120 (10.6)

Note 1: Refer to page 66 for matching cables.


Note 2: For complete AKD and AKM model nomenclature, refer to pages 67 and 68 respectively.
Note 3: Max mechanical speeds: 8000 RPM for AKM1, 2, 3 and 6000 RPM for AKM4, 5, 6, 7.

26 K O L L M O R G E N
Model with Power Connector
Outline indicative of AKM11 - AKM74
K

A K D
S E R V O
ØJ

S Y S T E M S
ØD

ØC
4X
Model with Terminal Box
Outline indicative of AKM82 - AKM84

A K M
K

S E R V O M O T O R
ØJ
B
ØC
4X

Dimensions (mm)
Length Length Length Length Length
Shaft ** Shaft Length Mount Hole ** 1 stack 2 stack 3 stack 4 stack 5 stack Brake Sine Enc.
Model (AKMx1) (AKMx2) (AKMx3) (AKMx4) (AKMx5) Adder Adder *
“J” “K” “C” “Y” “Y” “Y” “Y” “Y”
AKM1 8 25 4.3 79 98 117 n/a n/a n/a n/a
AKM2 9 20 4.8 95.4 114.4 133.4 152.4 n/a 34.1 0
AKM3 14 30 5.8 109.8 140.8 171.8 n/a n/a 30.5 0
AKM4 19 40 7 118.8 147.8 176.8 205.8 n/a 33.5 0
AKM5 24 50 9 127.5 158.5 189.5 220.5 n/a 45 18.5
AKM6 32 58 11 n/a 153.7 178.7 203.7 228.7 47 18.5
AKM7 38 80 13.5 n/a 192.5 226.5 260.5 n/a 42 9.5
AKM8 48 110 18.5 n/a 263.4 343.9 424.4 n/a 66 0

Frame Frame
Model Mount Pilot ** Mount B.C. ** Model Mount Pilot ** Mount B.C. **
Square “B“ Square “B“
AKM1 40 30 36 AKM5 108 110 130
AKM2 58 40 63 AKM6 138 130 165
AKM3 70 60 75 AKM7 188 180 215
AKM4 84 80 100 AKM8 260 250 300

* AKM5x w/ Sine Enc. and brake, plus adders, -2.0 mm.


AKM6x w/ Sine Enc. and brake, plus adders, +0.5 mm.
AKM7x w/ Sine Enc. and brake, plus adders, +9.3 mm.
** Assumes the “A” international mount, other mounts available see AKM selection guide online.

w w w. k o l l m o r g e n . c o m 27
Direct Drive Technology (DDT)
A K D

Conventional servo systems commonly have a mechanical transmission


which can consist of gears, gearheads, belts/pulleys or cams connected
S E R V O

between the motor and the load.


Gearbox
With direct drive technology, the mechanical transmission is eliminated
and the motor is coupled directly to the load.
S Y S T E M S

Motor

Why Use Direct Drive Technology?


Increased Accuracy and Repeatability
Servomotor and gearhead
A “precision” planetary gearhead could have a backlash of 1 arc-minute. This can
D I R E C T

result in the load moving by 1 arc-minute with an absolutely stationary drive motor.
Kollmorgen’s standard direct drive rotary (DDR) servomotors have repeatability
better than 1 arc-second. Therefore, a direct drive motor can hold a position 60
D R I V E

times better than a conventional motor/gearhead.


The increased accuracy of direct drive technology results in a higher quality product
out of the machine:
T E C H N O L O G Y

• Print registration is more accurate


• Cut or feed lengths can be held more precisely
• Coordination with other machine axes is more accurate
Direct drive motor
• Indexing location is more exact
• Tuning issues due to backlash are eliminated
Gearbox
Higher Bandwidth 1 Backlash

Mechanical transmission components impose a limit on how fast a machine can start
Arc
and stop and also extend the required settling time. These factors limit the possible 0
throughput of a machine. Minutes
DDR
Repeatability
Direct drive technology removes these limitations and allows for much faster -1 60 Times Better
start/stop cycles and also provides greatly reduced settling time. This will allow a
greater throughput from the machine. Users of direct drive systems have reported
up to a 2X increase in throughput. Improved repeatability

Improved Reliability and Zero Maintenance


Gears, belts, and other mechanical transmission parts break. By eliminating these parts
Conventional rotary
and using DDR motors, the reliability of the machine is improved. Gearheads require servo with mechanical
transmission
periodic lubrication and/or replacement in aggressive start/stop applications. Belts
require periodic tightening. There are no time-wear components in a direct drive motor
and consequently they require zero maintenance. DDR motors provide higher
throughput because start/stop
limitations of mechanical
transmissions are eliminated

Increased throughput

28 K O L L M O R G E N
Fewer Parts Three DDR Product Categories to Choose From
With direct drive motors, all you need is the motor and the mounting Kollmorgen’s 50 years of electromagnetic and electromechanical

A K D
bolts. This often replaces many parts including brackets, guards, belts, design experience combined with our quality and service, allowed us
pulleys, tensioners, couplings, and bolts, resulting in: to refine and expand DDR technology into three product categories for
easy installation, use, and short lead times: Frameless DDR, Housed

S E R V O
• Fewer parts on the BOM. Fewer parts to purchase, schedule, DDR, and the Cartridge DDR. This allows you to select the right DDR
inventory and control, and fewer parts to assemble. solution for your application.
• Assembly time of the servo drops from several hours with the

S Y S T E M S
mechanical transmission to several minutes with the DDR. F Series Frameless DDR
• Reduced cost. Although a direct drive motor may carry a small
Frameless motors include a rotor and stator as separate components
price-premium compared to a motor/gearhead with the same
which are integrated into, ride on the bearings of, and become a part of
torque, consider that there is an overall cost reduction when
the driven load. Frameless motors offer the most compact and lightweight
eliminating the parts and labor of all the extra components required
DDR solution available. The “F” series is Kollmorgen’s latest frameless
in a servo system with mechanical transmission.

D I R E C T
DDR product. It provides excellent torque/volume with the use of a
proprietary neodymium-iron magnet rotor structure and skewed armature
No Inertia Matching assembly. The F series is the first UL recognized parts set available on the
Servo systems with mechanical transmissions require inertia matching market. This provides OEMs with the benefits of UL component ratings for

D R I V E
that limits the reflected load inertia at 5 to 10 times the motor inertia. easier agency approval on their machines.
If this limitation is not met, the system becomes difficult to control
due to instability issues. Inertia matching limitations of mechanical Housed DDR

T E C H N O L O G Y
transmission systems often force machine designers to use a larger
The Housed DDR is a housed motor assembly featuring a factory aligned
motor than would otherwise be required just to satisfy the inertia
high-resolution feedback device and precision bearings, allowing it to
matching requirement.
function as the core of rotary indexing and rate table applications. The
Such sizing conventions are not required with direct drive technology. system can also be used as a flexible indexer, providing programmable,
Since the motor is directly connected to the load, the inertia of the rapid indexing far exceeding the throughput and accuracy of conventional
motor and the load become a common inertia. Therefore, no inertia mechanical or variable reluctance technology indexers.
matching is required when using DDR. DDR applications have run with
inertia ratios greater than 11,000:1. Cartridge DDR
This motor is the first in the industry to combine the space-saving and
Reduced Audible Noise
performance advantages of frameless DDR technology with the ease of
Machines with DDR motors have audible noise levels as low as 20 dB installation of a full-frame motor. Consisting of a rotor, stator, and factory-
less than the same machine with a mechanical transmission. aligned high-resolution feedback device, the motor uses the machine’s
bearings to support the rotor. An innovative compression coupling engages
the rotor to the load and the frame of the motor mounts to the machine with
a bolt circle and pilot diameter just like a conventional servomotor, saving
space and design time and simplifying the overall system.

DDR Applications
Format Where Used

Application where size and weight


Frameless DDR
must be absolutely minimized

Applications where the load rides on the motor’s bearings


Housed DDR
such as indexing or rate tables

Cartridge DDR Any application with existing bearings

w w w. k o l l m o r g e n . c o m 29
Cartridge Direct Drive Rotary (DDR) Motor
A K D

The Cartridge Direct Drive Rotary (DDR) motor is the first in the industry to combine the space-saving
and performance advantages of frameless DDR technology with the ease of installation of a full-
S E R V O

frame motor. Cartridge DDR motors also feature an advanced electromagnetic design that provides
up to 50% more torque density than comparably sized conventional servomotors.

Consisting of a rotor, stator and factory-aligned high-resolution feedback device,


S Y S T E M S

the Cartridge DDR motor uses the machine’s bearings to support the rotor.

An innovative compression coupling secures the Cartridge DDR’s rotor to the machine shaft, and the
Cartridge DDR’s housing is bolted to the machine frame with a bolt circle and pilot –
just like a conventional servomotor – saving space and design time and simplifying the
C A R T R I D G E

overall system.

Conventional servo systems typically include a number of mechanical transmission


components that limit the performance and reliability, and drive up cost of operation.
Cartridge DDR motors eliminate all mechanical transmission parts, resulting in the
following features:
D I R E C T

Cartridge DDR Features


D R I V E

• Assembles as quickly as 5 minutes


• 5 frame sizes, multiple lengths
• Continuous torque range: 4.57 Nm (3.37 lb-ft) to 510 Nm (373 lb-ft), accommodates a wide range of high-power application requirements
R O T A R Y

• Optimized torque output with high-pole count efficient electromagnetic design


• Integrated high resolution sine encoder
• 134,217,728 counts/rev
M O T O R

• Speeds up to 2,500 RPM meets most medium speed and high-torque application requirements
• Direct load connection eliminates gearheads, belts and pulleys
• Low cogging for smooth low-speed rotation
• Zero backlash and compliance provides more responsive system performance

30 K O L L M O R G E N
The Cartridge DDR Advantage – Press Feed Machine Improved Reliability and Simplified Maintenance
Consider how Cartridge DDR technology improves a press The Cartridge DDR system eliminates parts that wear, change over
feed machine: time, or fail. Gearheads are prone to wear, and backlash increases
over time. Belts and pulleys stretch and require maintenance to
Reduced Assembly Time

A K D
maintain proper belt tension. By eliminating these components, the
The assembly time for the original mechanical transmission system Cartridge DDR system delivers greater system reliability.

S E R V O
was 4 hours. In contrast, the Cartridge DDR motor is installed in less
than 5 minutes, resulting in a significant cost savings in labor. Press Feed Example
Gearheads have a finite life span, especially in a demanding cyclic
Reduced Parts Count

S Y S T E M S
application such as a press feed. On this machine, the gearhead
The original mechanical transmission system comprises 2 bracket must be replaced every 10,000 hours and the belt must be tensioned
pieces, 12 bolts, 2 pulleys, 2 set screws, 2 keys, a timing belt, a every 2,000 hours. By contrast, the Cartridge DDR motor has no
housing to protect operators from the timing belt, a tension system for wear components and requires no maintenance thus simplifying the
the timing belt, and motor/gearhead. With the Cartridge DDR system, maintenance schedule for the machine, including operating costs.
this is all replaced by the motor and 4 mounting bolts, resulting in

C A R T R I D G E
fewer parts to maintain and cost savings. Reduced Audible Noise
The Cartridge DDR system has as much as a 20 dB reduction in noise
Improved Accuracy compared to a mechanical transmission servo system. This can
The best planetary gearheads have a backlash between 1 and 2 arc- dramatically reduce the overall noise level of the machine. A quieter
minutes. Over the life of the gearhead, the backlash will increase. The machine gives the perception of quality. This is rightfully so as the noise

D I R E C T
Cartridge DDR system has an absolute accuracy of 26 arc-seconds and emitted by gears and belts is caused by the wearing of the parts.
a repeatability of 0.7 arc-seconds. The press feed machine with the
Cartridge DDR has a feed accuracy of +/- 0.0005 inch where the press Total Reduced Cost

D R I V E
feed machine with the mechanical transmission has a feed accuracy A Cartridge DDR motor typically costs 20 percent more than a
of 0.002 inch. Therefore, there was an overall four times improvement comparable motor/gearhead combination. However, the elimination of
in machine accuracy with the Cartridge DDR system. parts and assembly time typically results in a lower total cost for the

R O T A R Y
Cartridge DDR solution.
Increased Throughput
The cycle rate of the Cartridge DDR system is two times better than
the mechanical transmission. This results in an increase in throughput

M O T O R
of 100 percent.

Press feed machine built with a conventional Same machine with a Cartridge DDR motor installed. Here, the shaft of the driven roll is extended
servomotor, gearhead, belt and pulleys. into the Cartridge DDR motor and the motor applies torque directly to the driven roll.

w w w. k o l l m o r g e n . c o m 31
Cartridge Direct Drive Rotary Motor (DDR)
A K D

240 Vac Performance Data


Frame Size Continuous Torque Peak Torque Maximum Speed Weight Inertia (Jm)
Cartridge DDR AKD Servo
S E R V O

Motor Drive kg-cm2


mm (in) Nm (lb-in) Nm (lb-in) RPM kg (lb)
(lb-in-s2 x10-3)
C041A AKD-X00306 108 (4.25) 4.57 (40.4) 12.3 (109) 1750 4.08 (9.00) 5.86 (5.19)
C041B AKD-X00606 108 (4.25) 4.52 (40.0) 12.2 (108) 2500 4.08 (9.00) 5.86 (5.19)
C042A AKD-X00606 108 (4.25) 8.25 (73.0) 22.2 (196) 1700 5.67 (12.5) 8.87 (7.85)
S Y S T E M S

C042B AKD-X01206 108 (4.25) 8.45 (74.8) 22.8 (202) 2500 5.67 (12.5) 8.87 (7.85)
C043A AKD-X00606 108 (4.25) 11.1 (98.2) 30.0 (265) 1250 7.26 (16.0) 11.9 (10.5)
C043B AKD-X01206 108 (4.25) 11.2 (99.1) 30.2 (267) 2500 7.26 (16.0) 11.9 (10.5)
C044A AKD-X00606 108 (4.25) 13.9 (123) 37.4 (331) 1050 8.84 (19.5) 14.9 (13.2)
C044B AKD-X01206 108 (4.25) 14.1 (125) 37.9 (335) 2150 8.84 (19.5) 14.9 (13.2)
C051A AKD-X00606 138 (5.43) 11.7 (104) 30.2 (267) 1200 8.39 (18.5) 27.4 (24.2)
C051B AKD-X01206 138 (5.43) 11.9 (105) 30.6 (271) 2450 8.39 (18.5) 27.4 (24.2)
C052C AKD-X00606 138 (5.43) 16.9 (150) 43.1 (381) 950 10.7 (23.5) 35.9 (31.8)
C A R T R I D G E

C052D AKD-X01206 138 (5.43) 16.5 (146) 42.3 (374) 2050 10.7 (23.5) 35.9 (31.8)
C053A AKD-X01206 138 (5.43) 21.0 (186) 54.1 (479) 1350 13.2 (29.0) 44.3 (39.2)
C053B AKD-X02406 138 (5.43) 20.2 (179) 50.1 (443) 2500 13.2 (29.0) 44.3 (39.2)
C054A AKD-X01206 138 (5.43) 24.9 (220) 63.8 (565) 1200 15.4 (34.0) 52.8 (46.7)
C054B AKD-X02406 138 (5.43) 23.8 (211) 61.2 (542) 2500 15.4 (34.0) 52.8 (46.7)
C061A AKD-X01206 188 (7.40) 33.8 (299) 86.8 (768) 900 18.6 (41.0) 94.1 (83.2)
C061B AKD-X02406 188 (7.40) 32.6 (288) 75.6 (669) 1950 18.6 (41.0) 94.1 (83.2)
D I R E C T

C062C AKD-X01206 188 (7.40) 48.4 (428) 117 (1040) 700 23.6 (52.0) 126 (112)
C062B AKD-X02406 188 (7.40) 44.6 (395) 102 (900) 1400 23.6 (52.0) 126 (112)
C063C AKD-X01206 188 (7.40) 61.8 (547) 157 (1380) 550 29.0 (63.0) 157 (139)
C063B AKD-X02406 188 (7.40) 59.0 (522) 136 (1200) 1050 29.0 (63.0) 157 (139)
C091A AKD-X02406 246 (9.68) 50.2 (444) 120 (1060) 600 27.7 (61.0) 280 (248)
C092C AKD-X02406 246 (9.68) 102 (900) 231 (2050) 450 41.3 (91.0) 470 (416)
D R I V E

C093C AKD-X02406 246 (9.68) 139 (1230) 317 (2800) 350 54.4 (120) 660 (584)
C131C AKD-X02406 350 (13.8) 189 (1670) 395 (3500) 250 63.5 (140) 1240 (1100)
C132C AKD-X02406 350 (13.8) 362 (3200) 818 (7240) 120 101 (223) 2250 (1990)
C133C AKD-X02406 350 (13.8) 499 (4410) 1070 (9890) 100 132 (292) 3020 (2670)
R O T A R Y

400/480 Vac Systems Performance Data


Frame Size Continuous Torque Peak Torque Maximum Speed Weight Inertia (Jm)
Cartridge DDR AKD Servo
Motor Drive RPM kg-cm2
mm (in) Nm (lb-in) Nm (lb-in) kg (lb)
M O T O R

400 Vac 480 Vac (lb-in-s2 x10-3)


CH041A AKD-X00307 108 (4.25) 4.56 (40.4) 11.3 (100) 2500 2500 4.08 (9.00) 5.86 (5.19)
CH042A AKD-X00607 108 (4.25) 8.26 (73.1) 19.0 (168) 2500 2500 5.67 (12.5) 8.87 (7.85)
CH043A AKD-X00607 108 (4.25) 11.1 (98.2) 25.3 (224) 2250 2500 7.26 (16.0) 11.9 (10.5)
CH044A AKD-X00607 108 (4.25) 13.9 (123) 31.6 (280) 1850 2250 8.84 (19.5) 14.9 (13.2)
CH051A AKD-X00607 138 (5.43) 11.7 (104) 28.0 (248) 2100 2500 8.39 (18.5) 27.4 (24.2)
CH052C AKD-X00607 138 (5.43) 16.9 (150) 43.1 (381) 1750 2100 10.7 (23.5) 35.9 (31.8)
CH053A AKD-X01207 138 (5.43) 21.0 (186) 54.1 (479) 2350 2500 13.2 (29.0) 44.3 (39.2)
CH054A AKD-X01207 138 (5.43) 24.9 (220) 63.8 (565) 2100 2500 15.4 (34.0) 52.8 (46.7)
CH061A AKD-X01207 188 (7.40) 33.8 (299) 86.8 (768) 1600 1900 18.6 (41.0) 94.1 (83.2)
CH062C AKD-X01207 188 (7.40) 48.4 (428) 117 (1040) 1250 1550 23.6 (52.0) 126 (112)
CH063C AKD-X01207 188 (7.40) 61.8 (547) 157 (1380) 950 1150 29.0 (63.0) 157 (139)
CH063B AKD-X02407 188 (7.40) 59.0 (522) 136 (1200) 1850 2200 29.0 (63.0) 157 (139)
CH091A AKD-X02407 246 (9.68) 50.2 (444) 120 (1060) 1200 1500 27.7 (61.0) 280 (248)
CH092C AKD-X02407 246 (9.68) 102 (900) 231 (2050) 800 1000 41.3 (91.0) 470 (416)
CH093C AKD-X02407 246 (9.68) 139 (1230) 317 (2800) 700 800 54.4 (120) 660 (584)
CH131C AKD-X02407 350 (13.8) 189 (1670) 395 (3500) 500 600 63.5 (140) 1240 (1100)
CH131B AKD-X04807* 350 (13.8) 190 (1680) 396 (3500) 800 1000 63.5 (140) 1240 (1100)
CH132C AKD-X02407 350 (13.8) 362 (3200) 818 (7240) 250 300 101 (223) 2250 (1990)
CH132B AKD-X04807* 350 (13.8) 361 (3190) 759 (6720) 400 500 101 (223) 2250 (1990)
CH133C AKD-X02407 350 (13.8) 499 (4410) 1070 (9480) 200 250 132 (292) 3020 (2670)
CH133B AKD-X04807* 350 (13.8) 510 (4510) 1090 (9700) 350 400 132 (292) 3020 (2670)

Cartridge DDR C09 and C13 Dimensions

Note 1: Refer to page 66 for matching cables. *Coming soon


Note 2: For complete AKD and Cartridge DDR motor model nomenclature, refer to pages 63 and 65 respectively.

32 K O L L M O R G E N
Cartridge DDR C04, C05 and C06 Dimensions
A B C D
Cartridge DDR Motor
mm (in) mm (in) mm (in) mm (in)
C(H)041 171 (6.73) 108 (4.25) 59 (2.31) 93 (3.67)
C(H)042 202 (7.95) 108 (4.25) 59 (2.31) 93 (3.67)
C(H)043 233 (9.17) 108 (4.25) 59 (2.31) 93 (3.67)

A K D
C(H)044 264 (10.4) 108 (4.25) 59 (2.31) 93 (3.67)
C(H)051 195 (7.68) 138 (5.43) 76 (3.00) 108 (4.25)

S E R V O
C(H)052 220 (8.66) 138 (5.43) 76 (3.00) 108 (4.25)
C(H)053 245 (9.65) 138 (5.43) 76 (3.00) 108 (4.25)
C(H)054 270 (10.6) 138 (5.43) 76 (3.00) 108 (4.25)

S Y S T E M S
C(H)061 226 (8.90) 188 (7.40) 99 (3.88) 133 (5.25)
C(H)062 260 (10.2) 188 (7.40) 99 (3.88) 133 (5.25)
C(H)063 294 (11.6) 188 (7.40) 99 (3.88) 133 (5.25)

C A R T R I D G E
D O-ring provided

D I R E C T
C

D R I V E
B

A B C D

R O T A R Y
Cartridge DDR Motor
mm (in) mm (in) mm (in) mm (in)
C(H)091 204 (8.03) 246 (9.68) 149 (5.88) 182 (7.18)

C(H)092 253 (9.96) 246 (9.68) 149 (5.88) 182 (7.18)

M O T O R
C(H)093 302 (11.9) 246 (9.68) 149 (5.88) 182 (7.18)

C(H)131 231 (9.09) 350 (13.8) 200 (7.87) 256 (10.1)

C(H)132 301 (11.9) 350 (13.8) 200 (7.87) 256 (10.1)

C(H)133 370 (14.6) 350 (13.8) 200 (7.87) 256 (10.1)

Optional through bore

w w w. k o l l m o r g e n . c o m 33
Housed Direct Drive Rotary (DDR) Motor
A K D

Housed DDR motors are multi-pole (16 to 32) hollow shaft motors with their own bearings and high-resolution encoder system. They
are coupled directly to the load and enable very precise and repeatable systems. Housed DDR motors are maintenance free and
S E R V O

run more quietly and with better dynamics than systems that use gears, belts, cams or other mechanical transmission components.

Housed DDR Features Housed DDR Benefits


S Y S T E M S

• 4 frame sizes • Transmission elements such as couplings, toothed belts,


spindles, and other fitted components can be eliminated
• Robust cross-roller bearing
• Mechanical design is made much simpler
• Dual bearing option
• Power transmission without backlash
• IP67 option
• More compact machinery assemblies
• Continuous torque range: 5.8 Nm (4.3 lb-ft) to 339 Nm (250 lb-ft)
• Increased performance for the entire system
H O U S E D

• Optimized torque output with high-pole count efficient


electromagnetic design
• Integrated high-resolution sine-encoder
• 134,217,728 counts per rev resolution, 27 bits
D I R E C T

• Feedback accuracy: +/- 26 arc-sec


• Repeatability better than 1 arc second
D R I V E

Housed DDR Motor Advantage


Consider how a Housed DDR motor improved a
medical manufacturing machine.
R O T A R Y

Product is located at the steel pins on the outside of the machine’s turret
as shown. The 115 kg load wheel has an inertia of 20 kg-m2. There are
96 steel pins for an index angle of 3.5 degrees to move.
M O T O R

The move is accomplished in less than 100 ms.

Realized Housed DDR Motor Benefits


The Direct Drive Advantage Greatly Reduced Audible Noise
The following improvements were observed compared to the previous With the mechanical indexer, the noise was at a level such that
design that used a mechanical indexer: two people would have to yell to hear each other. By contrast, if
you turned your back to the Housed DDR motor, you could barely detect
Improved Repeatability that it was running.
The Housed DDR motor demonstrated a repeatability better than 1 arc-
second which was substantially better than the mechanical indexer. Easy Profile Change
Motion parameters such as index angle, speed, acceleration, and dwell
No Degradation are very simple to change with the Housed DDR motor. The mechanical
Direct drive system performance, accuracy and repeatability do indexer does not support flexible motion profiles.
not degrade over time as they do with a mechanical indexer. With
a mechanical indexer, as parts wear over time, the accuracy and Better Value
repeatability degrade.
The Housed DDR motor is attractively priced compared to the
mechanical indexer it replaced. When the other advantages listed above
Immediate Stop are also considered, the Housed DDR motor was the obvious choice.
The direct drive system can immediately stop if there is a process error.
The mechanical indexer required several cycles to stop which could
cause tooling and machine damage.

34 K O L L M O R G E N
A K D
240 Vac Performance Data
Inertia (Jm)
Housed DDR Frame Size Continuous Torque Peak Torque Maximum Speed Weight
AKD Servo Drive cm2

S E R V O
Motor mm (in) Nm (lb-in) Nm (lb-in) (RPM) kg (lb)
(lb-in-s2 x10-3)
D061 AKD-X00606 175 (6.90) 5.3 (46.9) 16.9 (150) 500 9.4 (20.7) 61 (54.0)
D062 AKD-X00606 175 (6.90) 9.8 (86.7) 33.5 (296) 500 11.3 (24.9) 71 (62.8)

S Y S T E M S
D063 AKD-X00606 175 (6.90) 17.7 (157) 64.4 (570) 500 13.8 (30.4) 86 (76.1)
D081 AKD-X00606 217 (8.55) 15.9 (141) 45.0 (398) 500 17.9 (39.4) 144 (127)
D082 AKD-X00606 217 (8.55) 25.9 (229) 92.2 (816) 300 21.5 (47.3) 194 (172)
D083 AKD-X00606 217 (8.55) 50.4 (446) 160 (1420) 250 28.8 (63.4) 301 (266)
D101 AKD-X00606 280 (11.0) 34.6 (306) 129 (1140) 300 31.5 (69.3) 693 (613)
D102 AKD-X00606 280 (11.0) 63.4 (561) 227 (2010) 200 43.8 (96.4) 992 (878)

H O U S E D
D103 AKD-X01206 280 (11.0) 115 (1020) 501 (4430) 120 60.8 (134) 1750 (1550)
D141 AKD-X01206 362 (14.2) 108 (956) 367 (3250) 200 59.4 (131) 1630 (1440)
D142 AKD-X01206 362 (14.2) 183 (1620) 519 (4590) 120 86.6 (191) 2740 (2430)

D I R E C T
D143 AKD-X02406 362 (14.2) 339 (3000) 1340 (11,900) 60 146 (321) 5420 (4800)

400/480 Vac Performance Data


Inertia (Jm)
Housed DDR Frame Size Continuous Torque Peak Torque Maximum Speed Weight
AKD Servo Drive cm2

D R I V E
Motor mm (in) Nm (lb-in) Nm (lb-in) RPM kg (lb)
(lb-in-s2 x10-3)
DH061 AKD-X00607 175 (6.90) 5.3 (46.9) 16.9 (150) 800 9.4 (20.7) 61 (54.0)
DH062 AKD-X00607 175 (6.90) 9.8 (86.7) 33.5 (296) 800 11.3 (24.9) 71 (62.8)

R O T A R Y
DH063 AKD-X00607 175 (6.90) 17.7 (157) 64.4 (570) 800 13.8 (30.4) 86 (76.1)
DH081 AKD-X00607 217 (8.55) 15.9 (141) 45.0 (398) 500 17.9 (39.4) 144 (127)
DH082 AKD-X00607 217 (8.55) 25.9 (229) 92.2 (816) 500 21.5 (47.3) 194 (172)
DH083 AKD-X00607 217 (8.55) 50.4 (446) 160 (1420) 500 28.8 (63.4) 301 (266)

M O T O R
DH101 AKD-X00607 280 (11.0) 34.6 (306) 129 (1140) 300 31.5 (69.3) 693 (613)
DH102 AKD-X00607 280 (11.0) 63.4 (561) 227 (2010) 300 43.8 (96.4) 992 (878)
DH103 AKD-X01207 280 (11.0) 115 (1020) 501 (4430) 250 60.8 (134) 1750 (1550)
DH141 AKD-X01207 362 (14.2) 108 (956) 367 (3250) 300 59.4 (131) 1630 (1440)
DH142 AKD-X01207 362 (14.2) 183 (1620) 519 (4590) 300 86.6 (191) 2740 (2430)
DH143 AKD-X02407 362 (14.2) 339 (3000) 1340 (11,900) 120 146.0 (321) 5420 (4800)

Dimensions
A B C D
DDR
mm (in) mm (in) mm (in) mm (in)
D(H)061 130 (5.12) 175 (6.90) 220 (8.66) 126 (4.95)
D(H)062 140 (5.55) 175 (6.90) 220 (8.66) 126 (4.95)
D(H)063 164 (6.46) 175 (6.90) 220 (8.66) 126 (4.95)
D(H)081 145 (5.71) 217 (8.55) 260 (10.2) 147 (5.80)
D(H)082 165 (6.50) 217 (8.55) 260 (10.2) 147 (5.80)
D(H)083 206 (8.11) 217 (8.55) 260 (10.2) 147 (5.80)
D(H)101 153 (6.02) 280 (11.0) 330 (13.0) 181 (7.11)
D(H)102 185 (7.28) 280 (11.0) 330 (13.0) 181 (7.11)
D(H)103 248 (9.76) 280 (11.0) 330 (13.0) 181 (7.11)
D(H)141 153 (6.02) 362 (14.2) 406 (16.0) 218 (8.59)
D(H)142 217 (8.52) 362 (14.2) 406 (16.0) 218 (8.59)
D(H)143 344 (13.50) 362 (14.2) 406 (16.0) 218 (8.59)
Note 1: Refer to page 66 for matching cables.
Note 2: For complete AKD and Housed DDR motor model nomenclature, refer to pages 67 and 70 respectively.

w w w. k o l l m o r g e n . c o m 35
Linear Positioning System
A K D

Kollmorgen is also the market leader in precise linear positioning, backed by 40 years of experience of providing
innovative solutions customers can count on everyday. We offer linear positioners that range from 20 N (5 lb) of thrust and
S E R V O

100 mm (4 in) length, up to 25 kN (5600 lb) and 1.5 m length (unlimited length for linear motors) with precision better than a
single thread of human hair (≤ 0.1 mm/0.004 in). Our linear positioner families leverage the breadth of our AKM servomotor
product line, which provides a wide range of solutions for nearly any application.
S Y S T E M S

Electric Cylinders (EC)


Primarily designed to apply a force through an extendable rod, electric
cylinders are a clean and efficient replacement for hydraulic actuators
and pneumatic cylinders, and an alternative to many types of linear
transmissions. A wide variety of mounting and coupling alternatives
L I N E A R

significantly increases their problem solving potential.

Rodless Actuators
Long travel, quiet operation, and high moment loading differentiates
P O S I T I O N I N G

rodless actuators from other mechanical transmissions. Electric Cylinders

Precision Tables
Positioning tables are used when accurate and repeatable motion is
critical (1 part per 10,000 or better). These tables offer a wide variety of
single and multi-axis configurations, open and closed frame tables, ball
or lead screw driven, and overhung and constant support for Kollmorgen
S Y S T E M

geometry configurations.

Direct Drive Linear (DDL) Motor Rodless Actuators


Directly coupling a linear motor to the driven load offers many
advantages, including eliminating all mechanical transmissions, such
as ball/lead screws, rack & pinions, belts/pulleys, and eliminating
gearboxes. This in turn also eliminates backlash and compliance, and
other problems associated with these mechanicals transmissions.

DDL Benefits
• Zero maintenance
Precision Tables
• No ball screws, gearboxes, rack and pinions, belts/pulleys
• Zero backlash and compliance
• High stiffness
• High positional accuracy
• Compact mechanical assembly
• Reduced parts count in machine
• Very smooth velocity
• Quiet operation Direct Drive Linear Motors

36 K O L L M O R G E N
A K D
Performance Data
Minimum Stroke Maximum Stroke Repeatability Maximum Thrust Maximum Payload Maximum Speed

S E R V O
mm (in) mm (in) mm (in) kN (lbf) kN (lbf) mm/s (in/s)

Designed to
Electric cylinders 50 (2.0) 1500 (60) 0.013 (0.0005) 25 (5620) 1300 (51)
push and pull

S Y S T E M S
Rodless actuators 150 (6.0) 2700 (106) 0.1 (0.004) 3.1 (700) 1.33 (300) 3000 (120)

Precision tables 50 (2.0) 1500 (60) 0.004 (0.00016) 2.0 (440) 6.2 (1400) 1300 (51)

L I N E A R
Direct drive linear Customer design
64 (2.5) Unlimited 1 x 10-6 (3.9 x 10-8) 15.6 (3500) 5000 (200)
motors* limited

* We offer hundreds of custom and semi-custom solutions for direct drive linear (DDL) applications.

P O S I T I O N I N G
S Y S T E M

w w w. k o l l m o r g e n . c o m 37
Precision Tables DS4 / DS6 Series
A K D

Precision positioning tables are best suited for applications where the accuracy and repeatability requirements
are more important than axial thrust of the drive train. Precision positioning tables can also be used in less
S E R V O

precise applications where adequate moment load support is necessary, and are ideal building blocks for
complete multi-axis positioning systems.

The DS4 and DS6 are Kollmorgen’s most versatile and modular
S Y S T E M S

line of positioning tables.

Combined with the AKD Servo Drive and


AKM Servomotors, DS4 and DS6 Systems Offer
• An optimized electromechanical solution suitable
P R E C I S I O N

for demanding high precision positioning


• Performance and versatility in a compact package
• Outstanding industrial durability
• Tremendous configuration flexibility
• Industry-leading price vs. performance value
T A B L E S

DS Series Design Features


Following are several features that make the DS Series the positioning table of choice for the most demanding applications:
D S 4 / D S 6

• Travel lengths from 50 mm to 2 m cover a wide range of applications.


• Precision ballscrew drive, with 5 mm, 10 mm and 25 mm leads, offers high speed and efficiency, excellent repeatability and accuracy,
and mechanical advantage.
• Proven magnetic stainless steel seal strip technology effectively seals the internal components of the DS Series, protecting the
S E R I E S

ballscrew and ways from contaminants. This feature also contains ballscrew and way lubrication within the DS Series.
• Easily configurable modular design and option set, including a variety of motor mounting orientations, motor sizes and type, ballscrew
leads, coupling types and sizes, encoder feedback options, limit/home sensor types, and shaft brakes allow the DS Series to be
customized to meet your specific requirements.
Magnetic seal strips effectively
seal the internal components
Unique IDEAL-SEAL cover
Metric dimensions strip locking device properly
and mounting features tensions the seal strip and
provides easy access to
Low profile shuttle carriage accepts internal features
direct mounting of a second DS4 for
XY configurations

High efficiency ballscrew


minimizes torque needed
to drive the load T-slots for mounting the DS4
and attaching options for
application flexibility

Single piece carriage design


offers maximum stiffness

Long bearing modules provide


rigidity, stable accuracy and
smooth, precise motion
Precision-machined extruded high-
strength aluminum base minimizes
Base unit designed to accept a angular positioning errors
variety of configurable inline and Stainless steel square rails for
parallel motor mounting options long life in various environments

38 K O L L M O R G E N
DS Series precision tables can be ordered in a variety of
multi-axis configurations including XY, XZ, and XYZ or cartesian

A K D
arrangements. Consult Kollmorgen applications engineering for
standard and custom configurations.

S E R V O
A second option is to order standard multi-axis brackets and
assemble the axes yourself.

S Y S T E M S
All DS4 and DS6 tables will bolt directly together in a standard XY
Unique IDEAL-SEAL Magnetic Cover Strip Locking Device without modification.

• Entire length of lead screw and linear bearing system are protected, providing
both operator safety and protection from contaminants.
• Seal strips are always properly tensioned, drastically decreasing wear that
requires regular field repair.

P R E C I S I O N
• Allows easy access to interior of DS4 for mounting and maintenance.
• No small hardware or springs to lose, and no exposure to the sharp
ends of the strips, which are problems for similar seal end-cap designs.

Configurable Options

T A B L E S
DS Series

Servomotor options AKM23D, AKM42G

D S 4 / D S 6
Grades Precision* (up to 600 mm), commercial

Motor orientations In-line, parallel right/left/under

Couplings options** (inline configurations) Bellows


Limit Sensor

S E R I E S
Transmission ratio (parallel configurations) 1:1

Limit sensors PNP (sinking) inductive proximity sensors, 5-30 Vdc

Home sensor PNP (sinking) inductive proximity sensors, 5-30 Vdc

Shaft brake Electromagnetic power of holding brake, 24 Vdc

Linear encoder options 1.0, 0.5 and 0.1 motion resolution, modular incremental type

Linear Encoder
* Additional lead time applies to precision grade. Contact customer support for details.
** Additional couplings available. Contact customer support for details.

Accessories

DS Series

Toe clamps Provide convenient external mounting to a base plate or to riser blocks

Raise unit for clearance of larger motor options, utilizing internal base mounting Toe Clamp
Narrow riser blocks
features on the side

Wide riser blocks Allow rising of the unit, independent of base mounting features

Brackets and mounting plates Facilitate multi-axis configurations

Cable sets For connection to AKD and other drives

w w w. k o l l m o r g e n . c o m 39
Precision Tables DS4 / DS6 Series
DS4 General Specifications
A K D

Travel (mm) 50 100 150 200 250 300 350 400 450 500 550 600
Overall height, less motor (mm) 47
Width (mm) 95
S E R V O

System length, Inline less motor (mm) 317 367 417 467 517 567 617 667 717 767 817 867
System length, parallel motor mounts (mm) 300 350 400 450 500 550 600 650 700 750 800 850
Positional accuracy (microns)   
Commercial grade 12 12 14 20 22 24 26 26 28 34 36 40
S Y S T E M S

Precision grade 8 8 10 12 12 14 14 16 19 21 23 25
Straightness & flatness (microns) 6 6 9 12 12 14 18 21 23 23 25 25
Bi-directional repeatability, open loop
Commercial grade (microns) +/- 3
Precision grade (microns) +/- 1.3
Load capacity, normal (kg) (max) 170
Axial load capacity (kg) 90
P R E C I S I O N

Acceleration (max) (m/sec2) 20


Moving mass (kg) 0.75
Total mass (kg) 2.7 3 3.3 3.6 3.9 4.1 4.4 4.7 5 5.3 5.6 5.9
Ballscrew diameter (mm) 16
Duty cycle (%) 100
Ballscrew efficiency 90
T A B L E S

Max. breakaway torque (oz-in) 18


Max. running torque (oz-in) 16
Ballscrew lead available (mm) 5, 10 
Input inertia (10-5 kg-m2) 1.17 1.24 1.67 1.93 2.18 2.43 2.68 2.93 3.19 3.44 3.69 3.94
Max. ballscrew speed (rev/sec) 80 60 55 50
D S 4 / D S 6

DS6 General Specifications


Travel (mm) 100 200 300 400 500 600 700 800 900 1000 1250 1500 1750 2000
Overall height (mm) 70
Width (mm) 150
S E R I E S

System length, inline less motor (mm) 465 565 665 765 865 965 1065 1165 1265 1365 1615 1865 2115 2365
System length, parallel motor mounts (mm) 470 570 670 770 870 970 1070 1170 1270 1370 1620 1870 2120 2370
Positional accuracy (microns)   
Commercial grade 14 22 28 39 45 48 92 94 103 105 118 134 154 159
Precision grade 12 14 15 20 25 50 - - - - - - - -
Straightness & flatness (microns) 10 14 17 23 30 33 40 46 50 55 76 95 115 135
Bi-directional repeatability, open loop
Commercial grade (microns) +/- 3 +/-5
Precision grade (microns) +/- 1.3 N/A
Load capacity, normal (kg) (max) 630
Axial load capacity (kg)
Commercial grade 90 200
Precision grade 90 N/A
Acceleration (max) (m/sec2) 20
Moving mass (kg) 2.8
Total mass (kg) 8.9 10.2 11.5 12.8 14.0 15.4 19.4 20.9 22.4 23.9 27.8 31.6 35.4 40.1
Ballscrew diameter (mm) 16 25
Duty cycle (%) 100
Ballscrew efficiency 90 80
Max. breakaway torque (oz-in) 18 55
Max. running torque (oz-in) 16 48
Ballscrew lead available (mm) 5, 10  5, 10, 25
Input inertia (10-5 kg-m2) 3.8 4.4 5 5.5 6.1 6.7 37 40.4 43.9 47.3 56 64.5 73.2 81.9
Max. ballscrew speed (rev/sec) 80 60 50 60 50 40 35 24 16 13 11
*All performance specifications are based upon proper mounting procedures, with the DS table fully supported on a flat surface (flat within 0.008 mm/300 mm). Positional accuracy and
repeatability specifications are for inline motor mount models only. Contact customer support for specifications of parallel mount configurations. Above specifications are measured 37.5 mm
directly above the center of the carriage. Specifications are based upon operation at 20° C.

40 K O L L M O R G E N
120 Vac Performance Data
Max

A K D
Stroke Cont. Thrust @ Peak Thrust @ Max Max Stroke
Sys Precision Table - AKM AKD Servo System
Length Speed Speed Thrust for Max Speed
# Servomotor Drive Speed
Type (lb @ in/sec) (lb @ in/sec) (lb) (mm)
(in/sec)

S E R V O
1 DS4-XXX-10G-AKM23D-   AKD-X00306 ≤ 600 mm 104 17.6 210 10.8 210 17.6 600
DS4

2 DS4-XXX- 5G-AKM23D-   AKD-X00306 ≤ 600 mm 195 8.8 210 8.4 210 8.8 600
3 DS6-XXX-25G-AKM23D-   AKD-X00306 ≤ 600 mm 37 44.0 138 8.2 138 44.0 600

S Y S T E M S
DS6

4 DS6-XXX-10G-AKM23D-   AKD-X00306 ≤ 600 mm 104 17.6 210 12.4 210 17.6 600
5 DS6-XXX- 5G-AKM23D-   AKD-X00306 ≤ 600 mm 195 8.8 210 8.6 210 8.8 600
6 DS6-XXX-25G-AKM23D-   AKD-X00306 ≥ 700 mm 41 44.0 138 8.2 154 44.0 800
DS6

7 DS6-XXX-10G-AKM23D-   AKD-X00306 ≥ 700 mm 91 17.6 331 3.1 376 17.6 800


8 DS6-XXX- 5G-AKM23D-   AKD-X00306 ≥ 700 mm 143 8.8 440 5.0 440 8.8 800

P R E C I S I O N
240 Vac Performance Data
Max
Stroke Cont. Thrust @ Peak Thrust @ Max Max Stroke
Sys Precision Table - AKM AKD Servo System
Length Speed Speed Thrust for Max Speed
# Servomotor Drive Speed

T A B L E S
Type (lb @ in/sec) (lb @ in/sec) (lb) (mm)
(in/sec)
1 DS4-XXX-10G-AKM23D-   AKD-X00306 ≤ 600 mm 98 31.5 210 31.5 210 31.5 300
DS4

2 DS4-XXX- 5G-AKM23D-   AKD-X00306 ≤ 600 mm 184 15.7 210 15.7 210 15.7 300
3 DS6-XXX-10G-AKM23D-   AKD-X00306 ≤ 600 mm 98 31.5 210 31.5 210 31.5 300

D S 4 / D S 6
4 DS6-XXX- 5G-AKM23D-   AKD-X00306 ≤ 600 mm 184 15.7 210 15.7 210 15.7 300
5 DS6-XXX-25G-AKM23D-   AKD-X00306 ≥ 700 mm 40 59 154 47 154 59 700
6 DS6-XXX-10G-AKM23D-   AKD-X00306 ≥ 700 mm 88 23.6 374 18 374 23.6 700
7 DS6-XXX- 5G-AKM23D-   AKD-X00306 ≥ 700 mm 138 11.8 440 11.8 440 11.8 700

S E R I E S
DS6

8 DS6-XXX-10G-AKM42G-   AKD-X00306 ≤ 600 mm 210 28.4 210 28.4 210 28.4 300
9 DS6-XXX- 5G-AKM42G-   AKD-X00306 ≤ 600 mm 210 14.5 210 14.5 210 14.5 300
10 DS6-XXX-25G-AKM42G-   AKD-X00306 ≥ 700 mm 114 59 438 35.8 438 59 700
11 DS6-XXX-10G-AKM42G-   AKD-X00306 ≥ 700 mm 272 23.6 440 23.6 440 23.6 700
12 DS6-XXX- 5G-AKM42G-   AKD-X00306 ≥ 700 mm 440 11.8 440 11.8 440 11.8 700

Note 1: Performance based on inline motor configuration.


Note 2: Refer to page 66 for matching cables.
Note 3: For complete AKD and DS4 / DS6 Series model nomenclature, refer to pages 67 and 71 respectively.

w w w. k o l l m o r g e n . c o m 41
Electric Cylinders N2 / EC Series
A K D

Electric cylinders are thrust-producing devices that are best suited for applications requiring high axial force with the
moment and side loads already properly supported.
S E R V O

Kollmorgen has combined the broad product offering of the N2 and EC Series electric cylinders with the industry-leading
AKM servomotors and AKD servo drives. The N2 and EC Series of electric cylinders offer a wide range of available thrusts in
standard units from 600 lb (N2) to 5620 lb (EC5) across 5 electric cylinder frame sizes.
S Y S T E M S

• Speeds up to 52 in/sec are available and integrated geared options provide the ability to increase thrust capacity for lower speed applications,
leveraging the speed capacity of servo systems.
• Multiple servomotor options are available for the product line ranging from NEMA 23 size to NEMA 42 size servos. The combination with the AKM
servomotor enables the use of various feedback devices including sine-encoder and the low-cost but high-performance Smart Feedback Device (SFD)
when used with the AKD servo drive.
E L E C T R I C

• Windings and voltage operation are not differentiated in MOTIONEERING®. All systems are offered at all voltages (240, 400, 480).
• The AKM servomotor comes mounted on the electric cylinder as specified by the electric cylinder part number. This eliminates time to match the
motor to the electric cylinder and eliminates potential mechanical incompatibility.
C Y L I N D E R S

EC Servo Positioners N2 Servo Positioners


• Designed for performance • Smallest package size
• Highest quality precision rolled ballscrews and • Time-proven design
Acme screws – for quiet, long-life operation • Improved durability over previous designs
N 2 / E C

• Brushless servo with encoder, resolver or SFD feedback • Thrust up to 2,670 N [600 lb]
• Sealed for IP54 protection. IP65 option available • Speed up to 0.76 m/s [30 in/sec]
• Thrust up to 25,000 N [5,620 lb] • English dimensions (to NFPA standards)
S E R I E S

• Speed up to 1.3 m/s [52.5 in/sec] • Brushless servo with encoder, resolver or SFD feedback
• Metric design (ISO 6431)
• Available in 5 power ranges – EC1, 2, 3, 4 & 5

Typical Construction (EC2 cut-away shown)


Wiper seal on polished stainless steel Metric (ISO 6431) and English
output tube keeps contaminants out rod ends available
Brushless servomotors (not shown) with and lubricants in
quick disconnect cabling and a variety of
feedback options

Ground stainless steel thrust tube for


long wear and corrosion resistance

Front sleeve bearing supports side


loads and minimizes runout

Lead or recirculating ball bearing screws provide


smooth, high thrust drive. Lead screws hold load
Timing belt and geared drives
without power
provide long life with a wide
variety of drive ratios Housing is hard-coat anodized and Teflon® impregnated
for long life, permanent lubrication, resistant to
corrosion, and protection of all internal components
Angular contact bearings ensure
long life with minimal backlash

42 K O L L M O R G E N
A K D
Kollmorgen offers electric cylinder drive mechanisms designed around either lead or ballscrews. Ballscrews, being the
more efficient of the two, utilize ball nuts riding on recirculating ball bearings, resulting in higher speeds, loads and cycle

S E R V O
rates. However, the more efficient design of ballscrew technology lends it to being backdriven when power is removed if
precautions are not taken (e.g., electric brakes or counter loading).
Lead screws are capable of holding the load in position when power is removed, but are less efficient in operation.

S Y S T E M S
Kollmorgen’s guide system prevents rotation of the drive nut, thus eliminating any torque loading to machine linkage.

Electric Cylinders Are Preferred When:


• Positioning an externally guided and supported load
• Moving a load that pivots

E L E C T R I C
• There is a high concentration of airborne contaminants
(rodless actuators are inherently less well protected)
• Replacing a hydraulic or pneumatic cylinder with an
electromechanical solution

C Y L I N D E R S
General Specifications
Series N2 EC1 EC2 EC3 EC4 EC5

Std. maximum stroke * 22.5 7.87 29.53 39.37 59.06 59.06


length inches (mm) (571.5) (200) (750) (1000) (1500) (1500)

N 2 / E C
Type of screw Lead Ball Ball Lead Ball Lead Ball Ball Ball

0.2 in, 0.2 in, 16, 5 16, 10, 5


Lead 1.025 in 4 mm 4 mm 25, 10 mm 32, 10 mm
0.5 in 0.5 in mm mm

S E R I E S
Nom. lead screw
0.625 in 0.625 in 0.375 in 16 mm 16 mm 20 mm 20 mm 25 mm 32 mm
diameter

Backlash 0.016 0.015 0.015 0.016 0.010 0.016 0.010 0.12 0.12
inches (mm) (0.40) (0.38) (0.30) (0.40) (0.25) (0.40) (0.25) (0.30) (0.30)

Dimension Std. English NFPA Std. Metric ISO 6431 Std. Metric ISO 6431 Std. Metric ISO 6431 Std. Metric ISO 6431 Std. Metric ISO 6431 Std.

Bore size (mm) 0.875 in 50 63 80 100

AKM23, NEMA 23
AKM42, NEMA 34 AKM42, NEMA 34
Brushless servomotor AKM23, NEMA 23 AKM1x, NEMA 17 AKM23, NEMA 23 AKM42, N EMA 34
AKM52, NEMA 42 ** AKM52, NEMA 42 **
AKM52, NEMA 42 **

Max. thrust 600 810 1620 2700 5620


150 (667)
lb. (N) (2670) (3600) (7200) (12,000) (25,000)

Max. velocity 12 30 9.2 50 8.0 50 52.5 52.5


13 (0.33)
in/sec (m/s) (0.3) (0.76) (0.23) (1.27) (0.20) (1.28) (1.33) (1.33)

Max. rated duty cycle %


50 100 100 50 100 50 100 100 100
(load, speed dependent)

Limit switches optional optional optional optional optional optional

Std. operating 32 to 140 -30 to +70 -30 to +70 -30 to +70 -30 to +70 -30 to +70
temperature range C (F) (0 to 60) (-22 to 158) (-22 to 158) (-22 to 158) (-22 to 158) (-22 to 158)

Humid, but Not Direct


Moisture/contaminants IP54 Std. IP65 Opt. IP54 Std. IP65 Opt. IP54 Std. IP65 Opt. IP54 Std. IP65 Opt. IP54 Std. IP65 Opt.
Contact

* Requires dual rod-end bearing option for length over 12".


** NEMA 42 mount, shaft does not follow a NEMA std.

w w w. k o l l m o r g e n . c o m 43
Electric Cylinders N2 / EC Series B

B
A

A
A K D

N2 MF1 Front Rectangular Flange Mount


Parallel
B A
S E R V O

B A
1.38 [34.9]
1.00 [25.4]

1.38 [34.9] F
4.80 [122.0]
S Y S T E M S

2.00 [50.8]
Top view
1.00 [25.4]

F
4.80 [122.0]

2.00 [50.8]
9]
1.81 [46.0]
1.38 [34.9] 0.75 [19.1] D
C
1.00 [25.4]

E 3.38 [85.7]
1.00 [25.4]

F
1.81 [46.0] 0.75 [19.1] F D
4.80 [122.0]

End view

2.00 [50.8]
C E 3.38 [85.7]
E L E C T R I C

2.00 [50.8]
1.81 [46.0] 0.75 [19.1] Side view D
C 1.81 [46.0] 0.75 [19.1] D
E 3.38 [85.7]
C E 3.38 [85.7]
C Y L I N D E R S

N2 Series Dimensions
A Standard Stroke Lengths Available B Retract Length C Mounting length
inch 2.0 4.0 6.0 8.0 12.0 18.0 24.0 inch 5.37 + S inch 5.06 + S
N 2 / E C

mm 50.8 101.6 152.4 203.2 304.8 457.2 609.6 mm 136.4 + S mm 128.5 + S

J S = stroke

M
S E R I E S

EC MF1 Front Flange J F


G I
Parallel M F
G I
J K
H N J E

K
M Side
F view
M F
G I H N E
G I C D
O stroke

L A C D
K O stroke B
H N K E
H N E
A
S B
R C D
O stroke End view C D
O Top view S stroke
A
R A
B
B
Flange Dimensions
S
In accordance with ISO 6431 for: S
R
Type Bore Size R
EC1 30 mm
EC2 50 mm
EC3 63 mm
EC4 80 mm
EC5 100 mm

44 K O L L M O R G E N
EC Series Dimensions
A B C D E F G H
mm (inch) mm (inch) mm (inch) mm (inch) mm (inch) mm (inch) mm (inch) mm (inch)
EC1 60.0 (2.36) 74.0 (2.91) 28.0 (1.10) 40.0 (1.57) 6.60 (0.26) 48.0 (1.89) 82.6 (3.25) 19.0 (0.75)
EC2 90.0 (3.54) 114.3 (4.50) 45.0 (1.77) 63.5 (2.50) 9.0 (0.35) 79.8 (3.14) 144.0 (5.7) 28.4 (1.12)
EC3 100.0 (3.94) 127.0 (5.00) 50.0 (1.97) 69.1 (2.72) 9.0 (0.35) 95.5 (3.76) 169.7 (6.7) 34.8 (1.37)

A K D
EC4 127.0 (5.00) 152.4 (6.00) 69.9 (2.75) 96.3 (3.79) 13.5 (0.53) 127.0 (5.00) 221.0 (8.7) 46.1 (1.81)
EC5 150.0 (5.91) 186.9 (7.36) 75.0 (2.95) 114.3 (4.50) 13.97/14.35 (.555/.565) 127.0 (5.00) 221.0 (8.7) 46.1 (1.81)

S E R V O
I J K L M N Cyl Length O Retract length
mm (inch) mm (inch) mm (inch) mm (inch) mm (inch) mm (inch) mm (inch)
EC1 41.8 (1.65) 31.3 (1.23) – 10.2 (0.40) 38.1 (1.50) 106.8 + S (4.2 + S) 117.0 + S (4.60 + S)
EC2 74.7 (2.94) 41.7 (1.64) 88.6 (3.49) 25.0 (0.98) 56.9 (2.24) 218.5 + S (8.6 + S) 243.4 + S (9.58 + S)

S Y S T E M S
EC3 *87.6/89.7 (*3.45/3.53) 49.3 (1.94) 94.2 (3.71) 25.0 (0.98) 69.6 (2.74) 246.3 + S (9.7 + S) 271.1 + S (10.67 + S)
EC4 111.1 (4.37) 71.9 (2.83) 150.9 (5.94) 41.4 (1.63) 92.2 (3.63) 365.8 + S (14.4 + S) 406.9 + S (16.02 + S)
EC5 111.1 (4.37) 71.9 (2.83) 150.9 (5.94) 35.0 (1.38) 92.2 (3.63) 365.8 + S (14.4 + S) 406.9 + S (16.02 + S)

P Breather port Hex Q R S


type mm (inch) mm (inch) mm (inch) mm (inch)
EC1 – – – 10.0 (0.39) 22.2 (0.88)

E L E C T R I C
EC2 1/8 NPT 11.1 (0.44) 34.8 (1.37) 9.5 (0.37) 28.0 (1.10)
EC3 1/8 NPT 11.1 (0.44) 41.1 (1.62) 12.7 (0.50) 35.0 (1.38)
EC4 1/4 NPT 14.0 (0.55) 52.8 (2.08) 12.7 (0.50) 50.0 (1.97)
EC5 1/4 NPT 14.0 (0.55) 52.8 (2.08) 19.1 (0.75) 50.0 (1.97)
* AKM23 / AKM24 dimension.

C Y L I N D E R S
240 Vac Performance Data
Electric Cylinder - AKD Servo Cont. Thrust @ Speed Peak Thrust @ Speed Max Thrust Max System **Max Stroke
Sys #
AKM Servomotor Drive (lb @ in/sec) (lb @ in/sec) (lb) Speed (in/sec) for Max Speed (mm)
1 N2-AKM23D-  - -10-5B * AKD-X00306 190 12.0 600 11.5 600 12.0 18.0
2 N2-AKM23D-  - -15-5B AKD-X00306 287 8.0 600 8.0 600 8.0 18.0

N 2 / E C
3 N2-AKM23D-  - -20-5B AKD-X00306 382 6.0 600 6.0 600 6.0 18.0
4 N2-AKM23D-  - -25-5B AKD-X00306 370 4.8 600 4.8 600 4.8 18.0
5 N2-AKM23D-  - -120-5B AKD-X00306 600 1.0 600 1.0 600 1.0 18.0
6 N2-AKM23D-  - -10-2B * AKD-X00306 75 30.0 275 24.5 280 30.0 18.0

S E R I E S
7 N2-AKM23D-  - -15-2B AKD-X00306 115 20.0 412 16.4 421 20.0 18.0
8 N2-AKM23D-  - -20-2B AKD-X00306 152 15.0 545 12.3 545 15.0 18.0
N2

9 N2-AKM23D-  - -25-2B AKD-X00306 146 12.0 534 9.8 545 12.0 18.0
10 N2-AKM23D-  - -120-2B AKD-X00306 600 2.5 600 2.5 600 2.5 18.0
11 N2-AKM23D-  - -10-5A AKD-X00306 86 12.0 305 9.8 312 12.0 18.0
12 N2-AKM23D-  - -15-5A AKD-X00306 128 8.0 458 6.5 467 8.0 18.0
13 N2-AKM23D-  - -20-5A AKD-X00306 169 6.0 600 4.9 600 6.0 18.0
14 N2-AKM23D-  - -25-5A AKD-X00306 165 4.8 593 3.9 600 4.8 18.0
15 N2-AKM23D-  - -120-5A AKD-X00306 600 1.0 600 1.0 600 1.0 18.0

Electric Cylinder - AKD Servo Cont. Thrust @ Speed Peak Thrust @ Speed Max Thrust Max System **Max Stroke
Sys #
AKM Servomotor Drive (lb @ in/sec) (lb @ in/sec) (lb) Speed (in/sec) for Max Speed (mm)
1 EC1-AKM11B-  - -10-O3B * AKD-X00306 50 13.0 75 13.0 75 13.0 200
2 EC1-AKM11B-  - -20-O3B AKD-X00306 100 6.0 125 6.0 125 6.0 200
EC1

3 EC1-AKM11B-  - -40-O3B AKD-X00306 150 3.0 150 3.0 150 3.0 200
4 EC1-AKM13C-  - -10-03B* AKD-X00306 75 11.5 75 13.0 75 13.0 200
5 EC1-AKM13C-  - -20-03B AKD-X00306 125 5.9 125 6.0 126 6.0 200

36 Vdc Stepper Performance Data


Electric Cylinder - Cont. Thrust @ Speed Max Thrust Max System Speed **Max Stroke
Sys #
CT Step Motor (lb @ in/sec) (lb) (in/sec) for Max Speed (mm)
1 EC1-CTP12XLF10-10-03B 19.7 5.0 75 5.0 200
2 EC1-CTP12XLF10-20-03B 35.4 2.5 125 2.5 200
3 EC1-CTP12XLF10-40-03B 70.8 1.25 150 1.25 200

Note 1: Refer to page 66 for matching cables.


Note 2: For complete AKD, EC, and N2 Series model nomenclature, refer to pages 67, 73 and 74, respectively.
* Inline type with 1-to-1 gear ratio (-10L) provide 10% additional thrust (not to exceed the max thrust).
** Based on critical speed of screw specification.

w w w. k o l l m o r g e n . c o m 45
Electric Cylinders N2 / EC Series
240 Vac Performance Data
A K D

Max Stroke Cylinder


Electric Cylinder - AKD Servo Cont. Thrust @ Speed Peak Thrust @ Speed Max Thrust Max System
Sys # for Max Speed Bore Size
AKM Servomotor Drive (lb @ in/sec) (lb @ in/sec) (lb) Speed (in/sec)
(mm)** (EC)
S E R V O

16 EC2-AKM23D-  - -10-04A * AKD-X00306 108 9.2 387 7.7 396 9.2 200 50
17 EC2-AKM23D-  - -15-04A AKD-X00306 160 6.2 521 5.8 582 6.2 300 50
18 EC2-AKM23D-  - -20-04A AKD-X00306 216 4.6 455 4.6 622 4.6 450 50
S Y S T E M S

19 EC2-AKM23D-  - -50-04A AKD-X00306 517 1.8 809 1.8 809 1.8 600 50
20 EC2-AKM23D-  - -100-04A AKD-X00306 809 0.9 809 0.9 809 0.9 750 50
21 EC2-AKM23D-  - -10-16B * AKD-X00306 60 50.5 218 30.9 223 50.5 200 50
22 EC2-AKM23D-  - -15-16B AKD-X00306 85 40.1 293 23.4 237 45.0 200 50
EC2

23 EC2-AKM23D-  - -20-16B AKD-X00306 116 29.5 245 24.5 350 31.0 300 50
24 EC2-AKM23D-  - -50-16B AKD-X00306 292 7.3 809 7.3 809 7.3 750 50
25 EC2-AKM23D-  - -100-16B AKD-X00306 581 3.7 809 3.7 809 3.7 750 50
E L E C T R I C

21 EC2-AKM23D-  - -10-05B * AKD-X00306 186 16.3 697 9.7 712 16.3 200 50
22 EC2-AKM23D-  - -15-05B AKD-X00306 272 12.5 809 8.3 809 13.5 300 50
23 EC2-AKM23D-  - -20-05B AKD-X00306 370 9.2 782 7.6 809 10.0 300 50
24 EC2-AKM23D-  - -50-05B AKD-X00306 809 2.3 809 2.3 809 2.3 750 50
25 EC3-AKM23D-  - -15-16B AKD-X00306 86 39.3 327 20.6 334 42.0 200 63
C Y L I N D E R S

26 EC3-AKM23D-  - -20-16B AKD-X00306 119 28.6 448 14.0 459 30.0 300 63
27 EC3-AKM23D-  - -50-16B AKD-X00306 251 6.3 891 6.1 909 6.3 750 63
28 EC3-AKM23D-  - -70-16B AKD-X00306 349 4.5 1240 4.4 1260 4.5 1000 63
29 EC3-AKM23D-  - -10-10B * AKD-X00306 98 21.0 349 19.3 356 21.0 300 63
30 EC3-AKM23D-  - -15-10B AKD-X00306 141 21.0 523 12.9 534 21.0 300 63
31 EC3-AKM23D-  - -20-10B AKD-X00306 191 17.9 716 8.9 734 20.0 300 63
32 EC3-AKM23D-  - -50-10B AKD-X00306 404 3.8 1420 3.8 1450 3.8 1000 63
N 2 / E C

33 EC3-AKM23D-  - -70-10B AKD-X00306 561 2.8 1620 2.8 1620 2.8 1000 63
34 EC3-AKM23D-  - -10-05B * AKD-X00306 196 10.3 695 9.7 712 10.3 300 63
35 EC3-AKM23D-  - -15-05B AKD-X00306 285 10.3 1040 6.4 1070 10.3 300 63
S E R I E S

EC3

36 EC3-AKM23D-  - -20-05B AKD-X00306 381 8.9 1430 4.4 1470 10.0 300 63
37 EC3-AKM23D-  - -50-05B AKD-X00306 800 2.0 1620 2.0 1620 2.0 750 63
38 EC3-AKM23D-  - -70-05B AKD-X00306 1120 1.4 1620 1.4 1620 1.4 1000 63
38 EC3-AKM42G-  - -10-16B * AKD-X00606 149 45.0 601 24.4 628 45.0 200 63
39 EC3-AKM42G-  - -15-16B AKD-X00606 223 30.0 510 24.0 736 30.0 300 63
40 EC3-AKM42G-  - -50-16B AKD-X00606 690 6.3 1620 6.3 1620 6.3 750 63
41 EC3-AKM42G-  - -70-16B AKD-X00606 965 4.5 1620 4.5 1620 4.5 1000 63
42 EC3-AKM42G-  - -10-10B * AKD-X00606 238 28.4 961 15.3 1010 21.0 300 63
43 EC3-AKM42G-  - -15-10B AKD-X00606 357 18.9 823 14.5 1200 21.0 300 63
44 EC3-AKM42G-  - -50-10B AKD-X00606 1100 3.9 1620 3.9 1620 3.9 1000 63
45 EC3-AKM42G-  - -70-10B AKD-X00606 1530 2.8 1620 2.8 1620 2.8 1000 63
46 EC3-AKM42G-  - -15-05B AKD-X00606 710 10.3 1620 7.7 1620 10.3 300 63
Note 1: Refer to page 66 for matching cables.
Note 2: For complete AKD and EC Series model nomenclature, refer to pages 67 and 73 respectively.
* Inline type with 1-to-1 gear ratio (-10L) provide 10% additional thrust (not to exceed the max thrust).
** Based on critical speed of screw specification.

46 K O L L M O R G E N
240 Vac Performance Data

A K D
Max System **Max Stroke
Electric Cylinder - AKD Servo Cont. Thrust @ Speed Peak Thrust @ Speed Max Thrust Cylinder
Sys # Speed for Max Speed
AKM Servomotor Drive (lb @ in/sec) (lb @ in/sec) (lb) Bore Size (EC)
(in/sec) (mm)

S E R V O
48 EC4-AKM42G-  - -10-25B * AKD-X00606 108 52.5 395 36.1 402 52.5 300 80
49 EC4-AKM42G-  - -15-25B AKD-X00606 143 47.3 593 24.1 603 50.0 300 80
50 EC4-AKM42G-  - -20-25B AKD-X00606 190 35.4 791 18.1 804 36.0 450 80
51 EC4-AKM42G-  - -50-25B AKD-X00606 580 5.1 1940 5.1 1960 5.1 1500 80

S Y S T E M S
52 EC4-AKM42G-  - -100-25B AKD-X00606 1130 2.6 2700 2.6 2700 2.6 1500 80
53 EC4-AKM42G-  - -10-10B * AKD-X00606 270 21.0 989 14.4 1005 15.3 450 80
54 EC4-AKM42G-  - -15-10B AKD-X00606 357 18.9 1480 9.6 1500 15.3 450 80
55 EC4-AKM42G-  - -20-10B AKD-X00606 476 14.2 1980 7.2 2010 14.5 450 80
56 EC4-AKM42G-  - -50-10B AKD-X00606 1440 2.1 2700 2.1 2700 2.1 1500 80
57 EC4-AKM42G-  - -100-10B AKD-X00606 2700 1.0 2700 1.0 2700 1.0 1500 80
58 EC4-AKM52H-  - -10-25B * AKD-X00606 256 36.3 458 30.7 668 36.3 300 80

E L E C T R I C
59 EC4-AKM52H-  - -15-25B AKD-X00606 384 24.2 844 18.6 1200 24.2 600 80
60 EC4-AKM52H-  - -20-25B AKD-X00606 512 18.1 874 16.7 1160 18.1 750 80
61 EC4-AKM52H-  - -50-25B AKD-X00606 1360 5.1 2700 5.1 2700 5.1 1500 80
EC4

62 EC4-AKM52H-  - -100-25B AKD-X00606 2700 2.6 2700 2.6 2700 2.6 1500 80
63 EC4-AKM52H-  - -10-10B * AKD-X00606 640 14.5 1120 13.1 1670 14.5 450 80
64 EC4-AKM52H-  - -15-10B AKD-X00606 961 9.7 2090 8.0 2700 9.7 600 80

C Y L I N D E R S
65 EC4-AKM52H-  - -20-10B AKD-X00606 1280 7.2 2190 6.7 2700 7.2 750 80
66 EC4-AKM52H-  - -50-10B AKD-X00606 2700 2.1 2700 2.1 2700 2.1 1500 80
67 EC4-AKM52L-  - -10-25B * AKD-X01206 240 52.5 422 52.5 700 52.5 300 80
68 EC4-AKM52L-  - -15-25B AKD-X01206 287 48.3 741 42.9 1090 48.3 300 80
69 EC4-AKM52L-  - -20-25B AKD-X01206 368 36.3 789 32.2 1040 36.3 450 80
70 EC4-AKM52L-  - -50-25B AKD-X01206 1370 5.1 2370 5.1 2370 5.1 1500 80
71 EC4-AKM52L-  - -100-25B AKD-X01206 2700 2.6 2700 2.6 2700 2.6 1500 80

N 2 / E C
72 EC4-AKM52L-  - -10-10B * AKD-X01206 650 15.3 1110 15.3 1500 15.3 300 80
73 EC4-AKM52L-  - -15-10B AKD-X01206 860 15.3 1870 15.3 2700 15.3 300 80
74 EC4-AKM52L-  - -20-10B AKD-X01206 956 14.5 1970 13.0 2610 14.5 300 80

S E R I E S
75 EC4-AKM52L-  - -50-10B AKD-X01206 2700 2.1 2700 2.1 2700 2.1 1500 80
76 EC5-AKM42G-  - -10-32B * AKD-X00606 88 52.5 309 46.3 314 52.5 450 100
77 EC5-AKM42G-  - -15-32B AKD-X00606 121 52.5 463 30.8 471 52.5 450 100
78 EC5-AKM42G-  - -20-32B AKD-X00606 149 45.4 618 23.1 628 45.4 450 100
79 EC5-AKM42G-  - -50-32B AKD-X00606 438 6.6 1530 6.6 1530 6.6 1500 100
80 EC5-AKM42G-  - -100-32B AKD-X00606 880 3.4 3000 3.4 3000 3.4 1500 100
81 EC5-AKM42G-  - -10-10B * AKD-X00606 270 15.3 989 14.4 1005 15.3 450 100
82 EC5-AKM42G-  - -15-10B AKD-X00606 400 15.3 1480 9.6 1510 15.3 450 100
83 EC5-AKM42G-  - -20-10B AKD-X00606 476 14.2 1980 7.2 2010 14.2 600 100
84 EC5-AKM42G-  - -50-10B AKD-X00606 438 6.6 1530 6.6 1530 6.6 1000 100
85 EC5-AKM42G-  - -100-10B AKD-X00606 880 3.4 3000 3.4 3000 3.4 1500 100
86 EC5-AKM52H-  - -10-32B * AKD-X00606 200 46.4 353 42.9 522 46.4 450 100
87 EC5-AKM52H-  - -15-32B AKD-X00606 300 30.9 935 2.3 935 30.9 750 100
EC5

88 EC5-AKM52H-  - -20-32B AKD-X00606 400 23.2 683 21.0 1010 23.2 750 100
89 EC5-AKM52H-  - -50-32B AKD-X00606 1080 6.6 3000 5.9 3045 6.6 1500 100
90 EC5-AKM52H-  - -100-32B AKD-X00606 2070 3.4 3630 3.4 3630 3.4 1500 100
91 EC5-AKM52H-  - -10-10B * AKD-X00606 641 14.5 1130 13.1 1670 14.5 450 100
92 EC5-AKM52H-  - -15-10B AKD-X00606 961 9.7 2080 8.0 3000 9.7 750 100
93 EC5-AKM52H-  - -20-10B AKD-X00606 1281 7.3 2180 6.7 3000 7.3 750 100
94 EC5-AKM52H-  - -50-10B AKD-X00606 3400 2.1 5620 2.1 5620 2.1 1500 100
95 EC5-AKM52H-  - -100-10B AKD-X00606 5620 1.0 5620 1.0 5620 1.0 1500 100
96 EC5-AKM52L-  - -15-32B AKD-X01206 261 52.5 580 52.5 853 52.5 450 100
97 EC5-AKM52L-  - -20-32B AKD-X01206 299 46.4 616 41.0 911 46.4 450 100
98 EC5-AKM52L-  - -15-10B AKD-X01206 860 15.3 1890 15.3 2730 15.3 450 100
99 EC5-AKM52L-  - -20-10B AKD-X01206 956 14.5 1970 12.8 2610 14.5 450 100
Note 1: Refer to page 66 for matching cables.
Note 2: For complete AKD and EC Series model nomenclature, refer to pages 67 and 73 respectively.
Ratings are based on the AKM servomotor and the matching AKD servo drive. Specifications are based on 240 Vac, 3 phase voltage supply.
* Inline type with 1-to-1 gear ratio (-10L) provide 10% additional thrust (not to exceed the max thrust) ** Based on critical speed of screw specification.

w w w. k o l l m o r g e n . c o m 47
Rodless Actuators R-Series
A K D
S E R V O
S Y S T E M S
R O D L E S S

The name rodless actuator comes from this technology’s close relationship to electric cylinders, sharing many of the same
components. Rather than having a rod, rodless actuators incorporate a carriage supported by linear bearings. Where
A C T U A T O R S

electric cylinders are designed to extend in and out of the work area delivering force or thrust, rodless actuators are
designed to be load carrying mechanisms (up to 300 lb) incorporating ballscrews, leadscrews, or belt drive transmissions
with optional integrated gearheads.

Rodless actuators also share many of the fundamental design characteristics of precision positioning tables. Precision tables
R - S E R I E S

are designed to carry larger payloads and deliver superior repeatability and accuracy. Rodless actuators offer longer travels
and higher speeds at a lower price. Screw driven rodless actuators are also thrust-producing devices that are best for axial
force applications where the space is limited and a payload must also be supported or carried. As individual components,
rodless actuators are not well suited for moment loading; however, they can be effectively combined into complete Cartesian
systems for some multi-axis applications. For higher speed, lower thrust applications, rodless actuators can be repeatability-
driven with a timing belt instead of a screw.

Kollmorgen has combined the broad product offering of the R-Series rodless actuators with the industry-leading AKM
servomotors and AKD servo drives. The R-Series of rodless actuators offer a wide range of available thrusts in standard units
with three basic frame sizes (R2A, R3, R4).

Rodless actuators offer longer travels (up to 108") and higher speeds (belt drives up to a maximum speed of 120 in/sec).
Integrated geared options provide the ability to increase thrust capacity for lower speed applications leveraging the speed
capacity of servo systems.

Multiple servomotor options are available for the product line, ranging from NEMA 23 size to NEMA 42 size servos. The
combination with the AKM servomotor enables the use of various feedback devices including sine-encoder and the low-cost
but high-performance Smart Feedback Device (SFD) when used with the AKD servo drive.

The AKM servomotor comes mounted on the rodless actuators as specified by the rodless actuator part number. This eliminates
time to match the motor to the electric cylinder and eliminates potential mechanical incompatibility.

48 K O L L M O R G E N
A K D
The operation of rodless actuators is similar to the electric cylinders described earlier. However, instead of an extending
rod, a rodless unit features a moving carriage supported by linear bearings within an extruded aluminum chassis. This gives

S E R V O
the rodless actuator the ability to guide and support a load, as well as position it.

Kollmorgen rodless actuators are designed for outstanding overall performance, value, flexibility and reliability in industrial
applications.

S Y S T E M S
Rodless Actuators Are Preferred When:
• A low cost system is needed to both position and guide a load
• It is desired to eliminate external guides and ways

R O D L E S S
• The shortest overall work envelope (extended length
equals retracted length) is required
• Multiple units will be combined into Cartesian systems
• There is a need for a compact cross-sectional linear positioning system

A C T U A T O R S
Typical Construction

R - S E R I E S
(R4 belt-driven cutaway shown)

Three motor mounting choices for belt-driven


models, under (shown), behind and over

R4 carriage – up to 300 lbs. normal load.


Travel distance to 108 inches

Belt drive – for high speeds to 120


inches per second

Belt tensioning enclosure, to


compensate for belt stretch
over time

Wide range of geared and firming belt reduction


ratios to optimize speed/thrust performance and to
match motor/load inertia with drives

Exceptionally rigid carriage,


supported by two bearing blocks

T-slots accommodate several


mounting options

w w w. k o l l m o r g e n . c o m 49
Rodless Actuators R-Series
A K D

R3 Screw Drive
R3 screw drive with AKM42, parallel below
S E R V O

motor orientation and flange mounting shown.

H
S Y S T E M S

E
D

I C B

Top view
R O D L E S S

L H
A E
D

I GCF B

J
A C T U A T O R S

Side view Top view

L
K A

G F
R - S E R I E S

J
Side view H
J N P
R3 Belt Drive E
K
R3 belt drive with AKM42, behind left motor K M D
orientation and angle bracket feet shown. C B D

O Top view
H
J N P
E
A
K M D

C G F B D

Side view O Top view

G F

Side view

50 K O L L M O R G E N
A K D
Carriage Mounting Features
Metric Version English Version

S E R V O
(mm) (inch)

RA2 8 x M5 x 0.8 x 8.0 deep 8 x 10-32 UNF x 0.31 deep

R3 8 x M5 x 0.8 x 9.6 deep 8 x 10-32 UNF x 0.38 deep

S Y S T E M S
R4 4 x M6 x 1 x 12 deep 4 x 1/4-20 x 0.50 deep

Dimension Data
A B C D E

mm (in) mm (in) mm (in) mm (in) mm (in)

R O D L E S S
RA2 210 (8.25) 50.8 (2.00) 31.8 (1.25) 50.8 (2.00) 101.6 (4.00)

R3 197 (7.76) 63.5 (2.50) 47.6 (1.88) 50.8 (2.00) 101.6 (4.00)

R4 197 (7.76) 92.2 (3.63) 63.5 (2.50) NA 127.0 (5.00)

A C T U A T O R S
F G H (Screw) H (Belt)

mm (in) mm (in) mm (in) mm (in)

RA2 71.9 (2.83) 50.8 (2.00) "S" + 345.3 (13.59) "S" + 378.3 (14.89)

R - S E R I E S
R3 88.8 (3.50) 71.5 (2.82) "S" + 326.4 (12.85) "S" + 522.0 (20.55)

R4 71.9 (2.83) 108.0 (4.25) "S" + 411.8 (16.21) "S" + 578.6 (22.78)

S = stroke

I J K L

mm (in) mm (in) mm (in) mm (in)

RA2 72.1 (2.84) 123.2 (4.85) 43.0 (1.69) 90.7 (3.57)

R3 91.4 (3.60) 168.9 (6.65) 45.5 (1.79) 88.1 (3.47)

R4 127.0 (5.00) 220.7 (8.69) 71.9 (2.83) 147.8 (5.82)

M N O P

mm (in) mm (in) mm (in) mm (in)

RA2 50.1 (1.97) NA 88.8 (3.50) 8.7 (0.34) thru

R3 45.5 (1.79) 47.6 (1.88) 101.6 (4.00) 5.5 (0.22) thru

R4 71.9 (2.83) 63.5 (2.50) 127.0 (5.00) 7.0 (0.28) thru

w w w. k o l l m o r g e n . c o m 51
Rodless Actuators R-Series
A K D

General Specifications
Series R2A R3 R4
S E R V O

Std max stroke length (in) 72 108 108


Cross section (in) 2x2 2.5 x 2.8 3.6 x 4.25
Guide type Roller Guides Profile Rail Profile Rail
Drive type Ballscrew Lead Screw Belt Ballscrew Lead Screw Belt Ballscrew Belt
S Y S T E M S

Screw leads (in/rev) 0.5, 0.2 0.2, 0.125 n/a 0.5, 0.2 0.2, 0.125 n/a 1, 0.25 n/a
Nominal screw diameter (in) 0.625 0.625 n/a 0.625 0.625 n/a 1 n/a
Brushless servomotor AKM23, NEMA 23 AKM23, NEMA 23, AKM42, NEMA 34 n/a
Max thrust (lb) 100 72 300 200 700 300
Max velocity (in/sec) 30 80 30 120 40 120
Max carriage load
R O D L E S S

Normal (lb) 50 100 300


Roll moment (lb-in) 50 300 600
Pitch moment (lb-in) 100 500 1000
Repeatability (in) +/-0.001 +/-0.010 +/-0.001 +/-0.010 +/-0.001 +/-0.010
Max duty cycle (speed, load dependent) 100% 60% 100% 100% 60% 100% 100% 100%
A C T U A T O R S

Limit sensors Optional


Std operating temperature range -20 deg F to 140 deg F (-28 deg C to 60 deg C)
Moisture/contamination IP 44 rated: Splash-proof, protected against ingress of solid particles greater than 0.040 [1 mm] diameter.*

240 Vac Performance Data


Rodless Actuator- AKD Servo Cont. Thrust @ Speed Peak Thrust @ Speed Max Thrust Max System Max Stroke for
Sys #
Servomotor Drive (lb @ in/sec) (lb @ in/sec) (lb) Speed (in/sec) Max Speed (in)
R - S E R I E S

1 R2A-AKM23D-  - -10-2B* AKD-X00306 70 30 100 30 100 30 18


2 R2A-AKM23D-  - -15-2B AKD-X00306 100 20 100 20 100 20 24
3 R2A-AKM23D-  - -20-2B AKD-X00306 100 15 100 15 100 15 30
4 R2A-AKM23D-  - -10-5B AKD-X00306 100 12 100 12 100 12 18
5 R2A-AKM23D-  - -15-5B AKD-X00306 100 8.0 100 8.0 100 8.0 24
6 R2A-AKM23D-  - -20-5B AKD-X00306 100 6.0 100 6.0 100 6.0 30
R2A

7 R2A-AKM23D-  - -10-5A* AKD-X00306 79 12 100 12 100 12 12


8 R2A-AKM23D-  - -15-5A AKD-X00306 100 8.0 100 8.0 100 8.0 18
9 R2A-AKM23D-  - -20-5A AKD-X00306 100 6.0 100 6.0 100 6.0 24
10 R2A-AKM23D-  - -10-T* AKD-X00306 7.0 80 40 80 40 80 72
11 R2A-AKM23D-  - -15-T AKD-X00306 13 80 64 80 64 80 72
12 R2A-AKM23D-  - -20-T AKD-X00306 19 80 78 80 87 80 72
13 R3-AKM23D-  - -10-2B* AKD-X00306 71 30 269 25 275 30 18
14 R3-AKM23D-  - -15-2B AKD-X00306 110 20 300 20 300 20 24
15 R3-AKM23D-  - -20-2B AKD-X00306 148 15 300 15 300 15 30
16 R3-AKM23D-  - -50-2B AKD-X00306 300 6.0 300 6.0 300 6.0 48
17 R3-AKM23D-  - -10-5B* AKD-X00306 186 12 300 12 300 12.0 18
18 R3-AKM23D-  - -15-5B AKD-X00306 283 8.0 300 8.0 300 8.0 24
19 R3-AKM23D-  - -20-5B AKD-X00306 300 6.0 300 6.0 300 6.0 30
20 R3-AKM23D-  - -50-5B AKD-X00306 300 2.4 300 2.4 300 2.4 48
21 R3-AKM23D-  - -10-5A* AKD-X00306 80 12 250 12 300 12 12
R3

22 R3-AKM23D-  - -15-5A AKD-X00306 122 8.0 300 8.0 300 8.0 18


23 R3-AKM23D-  - -20-5A AKD-X00306 165 6.0 300 6.0 300 6.0 24
24 R3-AKM23D-  - -50-5A AKD-X00306 300 2.4 300 2.4 300 2.4 42
25 R3-AKM23D-  - -10-8A* AKD-X00306 131 7.5 300 7.5 300 7.5 18
26 R3-AKM23D-  - -15-8A AKD-X00306 199 5.0 300 5.0 300 5.0 30
27 R3-AKM23D-  - -20-8A* AKD-X00306 267 3.8 300 3.8 300 3.7 30
28 R3-AKM23D-  - -50-8A AKD-X00306 300 1.5 300 1.5 300 1.5 48
29 R3-AKM23D-  - -10-T* AKD-X00306 1.2 110 18 110 18 110 108
Note 1: Refer to page 66 for matching cables. Note 2: For complete AKD and R-Series model nomenclature, refer to pages 67 and 75 respectively.
* Inline type with 1-to-1 gear ratio (-10L) provide 10% additional thrust (not to exceed the max thrust).

52 K O L L M O R G E N
240 Vac Performance Data
Rodless Actuators- AKD Servo Cont. Thrust @ Speed Peak Thrust @ Speed Max Thrust Max System Max Stroke for
Sys #
Servomotor Drive (lb @ in/sec) (lb @ in/sec) (lb) Speed (in/sec) Max Speed (in)

A K D
30 R3-AKM23D-  - -15-T AKD-X00306 4.4 110 29 110 29 110 108
31 R3-AKM23D-  - -20-T AKD-X00306 8.0 110 40 110 41 110 108

S E R V O
32 R3-AKM23D-  - -50-T AKD-X00306 20 72 90 72 92 72 108
33 R3-AKM23D-  - -70-T AKD-X00306 30 51 128 51 131 51 108
34 R3-AKM42G-  - -10-2B AKD-X00606 200 30 300 30 300 30 18
35 R3-AKM42G-  - -15-2B AKD-X00606 300 20 300 20 300 20 24

S Y S T E M S
36 R3-AKM42G-  - -20-2B AKD-X00606 300 15 300 15 300 15 30
37 R3-AKM42G-  - -50-2B AKD-X00606 300 6.0 300 6.0 300 6.0 48
38 R3-AKM42G-  - -10-5B AKD-X00606 300 12 300 12 300 12 18
39 R3-AKM42G-  - -15-5B AKD-X00606 300 8.0 300 8.0 300 8.0 24
40 R3-AKM42G-  - -20-5B AKD-X00606 300 6.0 300 6.0 300 6.0 30
41 R3-AKM42G-  - -50-5B AKD-X00606 300 2.4 300 2.4 300 2.4 48
42 R3-AKM42G-  - -10-5A AKD-X00606 221 12 300 12 300 12 12
R3

R O D L E S S
43 R3-AKM42G-  - -15-5A AKD-X00606 300 8.0 300 8.0 300 8.0 18
44 R3-AKM42G-  - -20-5A AKD-X00606 300 6.0 300 6.0 300 6.0 24
45 R3-AKM42G-  - -50-5A AKD-X00606 300 2.4 300 2.4 300 2.4 42
46 R3-AKM42G-  - -10-8A AKD-X00606 300 7.5 300 7.5 300 7.5 18
47 R3-AKM42G-  - -15-8A AKD-X00606 300 5.0 300 5.0 300 5.0 24

A C T U A T O R S
48 R3-AKM42G-  - -20-8A AKD-X00606 300 3.8 300 3.8 300 3.8 30
49 R3-AKM42G-  - -50-8A AKD-X00606 300 1.5 300 1.5 300 1.5 60
50 R3-AKM42G-  - -10-T AKD-X00606 15 110 59 110 60 110 108
51 R3-AKM42G-  - -15-T AKD-X00606 25 110 92 110 93 110 108
52 R3-AKM42G-  - -20-T AKD-X00606 32 110 124 110 126 110 108
53 R3-AKM42G-  - -50-T AKD-X00606 66 72 200 72 200 72 108
54 R3-AKM42G-  - -70-T AKD-X00606 94 51 200 51 200 51 108

R - S E R I E S
55 R4-AKM42G-  - -10-1B AKD-X00606 103 40 384 37 390 40 36
56 R4-AKM42G-  - -15-1B AKD-X00606 160 27 578 25 588 27 48
57 R4-AKM42G-  - -20-1B AKD-X00606 210 20 700 20 700 20 60
58 R4-AKM42G-  - -50-1B AKD-X00606 460 7.8 700 7.8 700 7.8 96
59 R4-AKM42G-  - -100-1B AKD-X00606 700 4.0 700 4.0 700 4.0 108
60 R4-AKM42G-  - -10-4B AKD-X00606 440 10.0 700 10.0 700 10 36
61 R4-AKM42G-  - -15-4B AKD-X00606 630 6.7 700 6.7 700 6.7 48
62 R4-AKM42G-  - -20-4B AKD-X00606 700 6.7 700 6.7 700 6.7 48
63 R4-AKM42G-  - -50-4B AKD-X00606 700 6.7 700 6.7 700 6.7 48
64 R4-AKM42G-  - -10-T AKD-X00606 11 110 47 110 47 110 108
65 R4-AKM42G-  - -15-T AKD-X00606 18 110 73 110 74 110 108
66 R4-AKM42G-  - -20-T AKD-X00606 25 110 98 110 100 110 108
67 R4-AKM42G-  - -30-T AKD-X00606 38 100 150 92 153 100 108
68 R4-AKM42G-  - -50-T AKD-X00606 56 59 215 54 219 59 108
69 R4-AKM42G-  - -100-T AKD-X00606 118 30 300 30 300 30 108
R4

70 R4-AKM52H-  - -10-1B AKD-X00606 246 37 700 37 700 37 36


71 R4-AKM52H-  - -15-1B AKD-X00606 372 25 700 25 700 25 48
72 R4-AKM52H-  - -20-1B AKD-X00606 498 18 700 18 700 18 60
73 R4-AKM52H-  - -50-1B AKD-X00606 700 7.8 700 7.8 700 7.8 96
74 R4-AKM52H-  - -10-4B AKD-X00606 700 9.2 700 9.2 700 9.2 36
75 R4-AKM52H-  - -15-4B AKD-X00606 700 6.7 700 6.7 700 6.7 48
76 R4-AKM52H-  - -20-4B AKD-X00606 700 4.9 700 4.9 700 4.9 60
77 R4-AKM52H-  - -50-4B AKD-X00606 700 1.9 700 1.9 700 1.9 96
78 R4-AKM52H-  - -10-T AKD-X00606 30 110 97 110 99 110 108
79 R4-AKM52H-  - -15-T AKD-X00606 51 110 149 110 152 110 108
80 R4-AKM52H-  - -20-T AKD-X00606 65 110 201 90 204 110 108
81 R4-AKM52H-  - -30-T AKD-X00606 95 92 300 60 300 95 108
82 R4-AKM52H-  - -50-T AKD-X00606 137 54 300 44 300 54 108
83 R4-AKM52H-  - -100-T AKD-X00606 275 27 300 27 300 27 108
Note 1: Refer to page 66 for matching cables. Note 2: For complete AKD and R-Series model nomenclature, refer to pages 67 and 75 respectively.

w w w. k o l l m o r g e n . c o m 53
Micron™ TRUE Planetary™ Gearhead
A K D

Helical gears are known for their quiet and smooth operation along with their ability to transmit higher loads than
spur gears. Both of these features of helical gearing result from the improved contact ratio (effective teeth in mesh)
S E R V O

over spur gears.

A high torque, whisper quiet helical gearhead has been designed by combining the positive attributes of gear crowning
and helical gearing with the planetary construction to create the smoothest operating gearhead on the market.
S Y S T E M S

• Broadest product range of gearheads in the industry


• Innovative gear technology offers size and performance advantages
• RediMount™ system provides error-free and reliable installations
T R U E

Helical Crowned True Planetary™ Gearing PowerTRUE™ Right Angle Gearheads


Features • Lower backlash from single axis mesh adjustment
P L A N E T A R Y

• High torque capacity • Greater load sharing • A compact design using face gear technology
• Low backlash • Whisper quiet • Whisper quiet operation due to high contact ratio
• Smooth operation • Mesh ratios from 1:1 to 5:1
• Extremely efficient (98%)
G E A R H E A D

Spur vs. Helical Gearing


Typical contact ratio is 1.5 for spur gearing.
Contact ratio for equivalent helical gear is 3.3 –
more than double the contact ratio.

PowerTRUE™ gear technology Computerized mapping of gear tooth profile


Crowned vs. Non-Crowned
Crowning optimizes the gear mesh alignment within a gear train to
All Micron™ right angle
increase the torque capacity and reduce noise. It also enhances load
gearheads use the
distribution on the tooth flank to reduce high stress regions.
PowerTRUE technology
which increases the mesh
High stress region Even load distribution ratio to 5:1 compared to
a maximum of 3:1 typical
in bevel gears.

Non-Crowned Crowned Multiple teeth in the face


gear simultaneously mesh
with a standard involute
pinion. The continuous tooth
engagement yields a high
contact ratio between the
gear and the pinion, increasing
torque and efficiency.

54 K O L L M O R G E N
A K D
NEMA True™ True planetary gearhead, flange mount design with anodized aluminum housing employing RediMount™ system.
Frame Size Max T Peak (lb-in) Backlash
Inline All Sizes Gear Ratios Available Efficiency

S E R V O
English Metric 1 Stage 2 Stage (arc-min)

Size 17 NEMA 17 42 mm 170 170


1 Stage 3, 4, 5, 7, 10 93% 13 (8)*
Size 23 / 60 NEMA 23 60 mm 250 275

S Y S T E M S
Size 34 / 90 NEMA 34 90 mm 700 850
2 Stage 15, 20, 25, 30, 40, 50, 70, 100 88% 15 (9)*
Size 42 / 115 NEMA 42 115 mm 1000 1600

NEMA True™

T R U E
True planetary gearhead, flange mount design with anodized aluminum housing employing RediMount™ system.

Right Frame Size Max T Peak (lb-in) Backlash


All Sizes Gear Ratios Available Efficiency
Angle English Metric 1 Stage 2 Stage 3 Stage (arc-min)

P L A N E T A R Y
Size 23 / 60 NEMA 23 60 mm 360 366 366 1 Stage 1, 2, 3, 4, 5P 98% 13

5T, 6, 9, 10, 12, 15, 20, 25,


Size 34 / 90 NEMA 34 90 mm 1110 1110 1110 2 Stage 93% 15
30, 40, 50

60, 75, 90, 100, 120, 125, 150,


Size 42 / 115 NEMA 42 115 mm 2250 2250 2250 3 Stage 88% 15
200, 250, 300, 400, 500

G E A R H E A D
The XTRUE Series is a new precision gearhead employing RediMount™ system that compliments our TRUE planetary
XTrue™ gearhead line – already the largest selection of planetary gearheads in the world.
Frame Size Max T Peak (lb-in) Backlash
Inline All Sizes Gear Ratios Available Efficiency
Metric 1 Stage 2 Stage (arc-min)
XT040 40 mm 162 299
1 Stage 3, 4, 5, 7, 10 93% 13
XT060 60 mm 483 483

XT080 80 mm 1460 1550

XT120 120 mm 2640 2640


2 Stage 15, 20, 25, 30, 40, 50, 70, 100 88% 15
XT160 160 mm 7750 7750

EverTRUE, employing RediMount™ system, is specifically designed for 24/7 continuous running applications providing
EverTRUE™ 3 times (30,000 hours) service life.
Frame Size Max T Peak (lb-in) Backlash
Inline All Sizes Gear Ratios Available Efficiency
Metric 1 Stage 2 Stage (arc-min)

ET010 101 mm 4090 4790


1 Stage 4, 5, 7, 10 95% 4

ET014 141 mm 9430 11,250

2 Stage 16, 20, 25, 28, 35, 40, 50, 70, 100 90% 5
ET018 182 mm 21,600 26,280
ntinuous duty operation. Superior thermal management. Tapered roller bearings.

* High Precision, low backlash versions available, low backlash value in parenthesis (Not available in size 17).
Note 1: Torque capacity is maximum of frame size stage design, not all ratios have the same rated torque capacity.
Note 2: Torque capacity is the maximum allowable momentary torque for emergency stopping or heavy shock loading.
Note 3: Ratio 5P is designed using the compact PowerTrue face gearing technology.
Note 4: Ratio 5T is designed using a True planetary gear stage for increased torque capacity.
Note 5: For complete gearhead model nomenclature, refer to page 76.

w w w. k o l l m o r g e n . c o m 55
Micron™ TRUE Planetary™ Gearhead
A K D

DuraTRUE™ True planetary gearhead, flange mount design with anodized aluminum housing employing RediMount™ system.

Frame Size Max T Peak (lb-in) Backlash


S E R V O

Inline All Sizes Gear Ratios Available Efficiency


Metric 1 Stage 2 Stage (arc-min)

DT60 60 mm 460 460


1 Stage 3, 4, 5, 7, 10 93% 9
S Y S T E M S

DT90 90 mm 1480 1480

DT115 115 mm 2510 2510


2 Stage 15, 20, 25, 30, 40, 50, 70, 100 88% 8
DT142 142 mm 7380 7380
T R U E

DuraTRUE™ True planetary right angle gearhead, flange mount design with anodized aluminum housing employing RediMount™ system.

Right Frame Size Max T Peak (lb-in) Backlash


All Sizes Gear Ratios Available Efficiency
P L A N E T A R Y

Angle Metric 1 Stage 2 Stage (arc-min)


DT60 60 mm 460 460
5, 6, 9, 10, 12, 15, 20, 25, 30,
1 Stage 93% 9
40, 50
DT90 90 mm 1480 1480

DT115 115 mm 2510 2510


60, 75, 90, 100, 120, 125,
2 Stage 88% 8
150, 200, 250, 300, 400, 500
DT142 142 mm 7380 7380
G E A R H E A D

Slimline right angle gearhead, flange mount design with anodized aluminum housing employing RediMount™ system.
Slimline Face gear technology for compact right angle construction. Dual shaft output version also available.
Right Frame Size Max T Peak (lb-in) Backlash
All Sizes Gear Ratios Available Efficiency
Angle Metric 1 Stage 2 Stage 3 Stage (arc-min)

DT60S 60 mm 460 400 400 1 Stage 1, 2, 3, 4, 5P 98% 8

DT90S 90 mm 1240 1240 1240 2 Stage 5T, 6, 9, 10, 12, 15, 20, 25, 30, 40, 50 93% 9

DT115S 115 mm 2260 2500 2500


60, 75, 90, 100, 120, 125,
3 Stage 88% 9
150, 200, 250, 300, 400, 500
DT142S 142 mm 5500 6920 7450

Hollow shaft right angle gearhead, flange mount design with anodized aluminum housing employing RediMount™ system.
Hollow Shaft Large diameter/ bolt circe for direct mechanical interface. Face gear technology for compact right angle construction.
Right Frame Size Max T Peak (lb-in) Backlash
All Sizes Gear Ratios Available Efficiency
Angle Metric 1 Stage 2 Stage 3 Stage (arc-min)

DT90H 90 mm 1240 1240 1240 1 Stage 1, 2, 3, 4, 5P 98% 8

DT115H 115 mm 2500 2500 2500 2 Stage 5T, 6, 9, 10, 12, 15, 20, 25, 30, 40, 50 93% 9

60, 75, 90, 100, 120, 125,


DT142H 142 mm 7660 7660 7660 3 Stage 88% 9
150, 200, 250, 300, 400, 500

ntinuous
Note duty
1: Torque operation.
Capacity Superior
is maximum of framethermal management.
size stage Tapered
design, not all ratios roller
have the samebearings.
rated torque capacity.
Note 2: Torque Capacity is the maximum allowable momentary torque for emergency stopping or heavy shock loading.
Note 3: Ratio 5P is designed using the compact PowerTrue face gearing technology.
Note 4: Ratio 5T is designed using a True planetary gear stage for increased torque capacity.
Note 5: For complete gearhead model nomenclature, refer to page 76.

56 K O L L M O R G E N
ValueTRUE™ Helical True planetary gearhead, flange mount design with stainless steel housing employing RediMount™ system.

Frame Size Max T Peak (lb-in) Backlash


Inline All Sizes Gear Ratios Available Efficiency
Metric 1 Stage 2 Stage (arc-min)

A K D
VT006 61 mm 800 910
VT075 75 mm 1420 1630
1 Stage 4, 5, 7, 10 95% 4
VT090 90 mm 1420 1630

S E R V O
VT010 101 mm 4090 4790
VT115 115 mm 4090 4790
VT014 141 mm 9430 11,250

S Y S T E M S
2 Stage 16, 20, 25, 28, 35, 40, 50, 70, 100 93% 5
VT018 182 mm 21,600 26,280
VT022 220 mm 36,980 44,000

ValueTRUE™ Helical True planetary gearhead, flange mount design with stainless steel housing employing RediMount™ system.

Right Frame Size Max T Peak (lb-in) Backlash


All Sizes* Gear Ratios Available Efficiency

T R U E
Angle Metric 2 Stage (arc-min)
VTR006 61 mm 870
VTR075 75 mm 1570

P L A N E T A R Y
VTR090 90 mm 1570
VTR010 101 mm 4580 4, 5, 8, 10, 12, 14, 15, 16, 20, 25,
2 Stage 93% 5
28, 30, 35, 40, 50
VTR115 115 mm 4580
VTR014 141 mm 10,670
VTR018 182 mm 24,780
* 4 and 5:1 ratios not available with VTR006-VTR090.

G E A R H E A D
Helical True planetary inline gearhead, flange mount design with anodized aluminum housing employing RediMount™ system.
UltraTRUE ™
Stainless steel housing, gear-path hobbed into stainless steel housing.
Frame Size Max T Peak (lb-in) Backlash
Inline All Sizes Gear Ratios Available Efficiency
Metric 1 Stage 2 Stage (arc-min)
UT006 61 mm 890 1010
UT075 75 mm 1580 1810
1 Stage 4, 5, 7, 10 95% 4
UT090 90 mm 1580 1810
UT010 101 mm 4540 5330
UT115 115 mm 4540 5330
UT014 141 mm 10,480 12,500
2 Stage 16, 20, 25, 28, 35, 40, 50, 70, 100 90% 5
UT018 182 mm 24,101 29,200
UT022 220 mm 41,090 48,890

Helical True planetary right angle gearhead, flange mount design with anodized aluminum housing employing RediMount™
UltraTRUE™ system. Stainless steel housing, gear-path hobbed into stainless steel housing.
Right Frame Size Max T Peak (lb-in) Backlash
All Sizes Gear Ratios Available Efficiency
Angle Metric 1 Stage 2 Stage (arc-min)
UTR006 61 mm 450 970
UTR075 75 mm 1410 1740 1 Stage 1, 2, 3, 4, 5 98% 4
UTR090 90 mm 1410 1740
UTR010 101 mm 2850 5080
UTR115 115 mm 2850 5080 8, 10, 12, 14, 15, 16,
2 Stage 93% 5
UTR014 141 mm 6270 11,860 20, 25, 28, 30, 35, 40, 50

UTR018 182 mm 16,910 27,530

ntinuous duty operation. Superior thermal management. Tapered roller bearings.


Note 1: Torque capacity is maximum of frame size stage design, not all ratios have the same rated torque capacity.
Note 2: Torque capacity is the maximum allowable momentary torque for emergency stopping or heavy shock loading.
Note 3: Ratio 5P is designed using the compact PowerTrue face gearing technology.
Note 4: Ratio 5T is designed using a True planetary gear stage for increased torque capacity.
Note 5: For complete gearhead model nomenclature, refer to page 76.

w w w. k o l l m o r g e n . c o m 57
S T E P P E R
P R O D U C T S

Stepper Products
Our stepper motors, drives and controllers, which accommodate a wide
range of power requirements, provide a high-performance, yet very
cost-effective solution when you need precise motion control. In addition,
our stepper motors are the highest torque-density motors in the industry,
simple to control and don’t require complicated, expensive feedback devices.
They’re available in a wide range of lengths, windings and shafts.

We also offer hybrid stepper motors that deliver more power in a smaller
package. These rugged NEMA 34 and 42 (90 and 110 mm) frame motors
provide among the highest torques per frame size in the industry.

Due to their ease of use, simplified control needs and freedom from expensive
feedback requirements, our step motors are excellent alternatives to
pneumatic, hydraulic and servomotor systems.

58 K O L L M O R G E N
P7000 Stepper Drive-Controller

S T E P P E R
P7000 stepper drives offer a unique level of system functionality, smoothness,
high-speed performance and innovation unmatched in the industry.

The compact P7000 is designed to power Kollmorgen step motors ranging from
NEMA size 17 up to NEMA size 34. Two power configurations are available for

P R O D U C T S
operation directly from AC power, or from a DC power supply.

There are two levels of control offered. The basic drive accepts step and
direction inputs. P7000 drives are also available with an integrated position
controller (-PN option). The drives are configured by either on-board dip
switches, or with the P7000 tools software.

Advanced P7000 Features Make it the Best Choice to Meet Your Application Requirements

Multistepping™ Dynamic Smoothing


Also known as auto-smoothing. The P7000 drive accepts full step pulse Quasi-S-curve algorithm reduces jerk, especially upon acceleration.
commands from the indexer and inserts fine micro-steps to smooth coarse Increases mechanical life of the machine and reduces energy consumption.
low speed motion. This allows you to significantly upgrade machine
performance without having to redesign machine control architecture. Intelligent Indexing Option (-PN)
Wizard-like P7000 helps you to develop and link motion tasks such as
Auto-Tuning homing and conditional and unconditional indexing. You can be up-and-
Advanced current auto-tuning techniques provide outstanding low- running quickly.
speed smoothness. The P7000 senses the motor’s characteristics and
automatically fine tunes itself to meet your high-performance needs. Modbus RTU Compatible
This reduces installation and set-up time.
The intelligent indexing option (-PN) supports Modbus RTU to control
motion with an external interface device. External interfaces make
Mid-Band Anti-Resonance Control controlling motion simple for machine operators.
Reduces negative effects of mechanical resonance, allowing you to get
more out of a smaller motor and virtually eliminating nuisance stalls and P7000 Tools
machine downtime.
The position node option allows you to configure up to 63 absolute or
relative moves. You can specify the moves’ distance, acceleration, velocity,
Idle Current Reduction and deceleration rates, or simply specify the distance and total time for
If you do not require the motor’s full torque to hold a load at rest, you can the move – P7000 will perform the calculations automatically.
select the right amount of current (torque) to reduce motor heating and
power consumption. This increases the life of the system.

Specifications Units P70530 P70360

Input voltage range Volts 20 - 75 Vdc 120 or 240 Vac

Continuous current Amps rms 5 2.5

Microstep peak current Amps peak 7.1 3.5

Note: For complete P7000 Series model nomenclature, refer to page 77.

w w w. k o l l m o r g e n . c o m 59
Hybrid Step Motor
S T E P P E R

Our step motors have higher performance and support larger shaft loads than any other step motors. Custom motors are available
to meet specific application needs including: modified shafts, connectors, lead-screws, and shaft-mounted components.

CT Series
CT Series motors include the most popular sizes, options and value suitable for most commercial and industrial applications. Enhanced motors provide
P R O D U C T S

the maximum performance available. This patented technology boosts torque an additional 25% to 40% across the entire speed range, and allows
machines to be designed that are smaller and move faster.

CT Series Benefits
• Smaller drives result in a lower system cost
• More torque allows for smaller, faster machines
• Higher efficiency enables lower operating costs

2 Phase, 1.8° Step Motors. Frame size: 1.7 inch, 43 mm


Size 17 CT Series (CTP High Torque Performance Series)
Holding Torque
Series Construction Length
(Motor Mounted)
Bipolar
Style Stacks in mm • Inch or metric mounting
oz-in Nm • Rear shaft option
CTP10 Short 43 0.30 1.37 34.7
CTP11 Un-Enhanced 1 62 0.44 1.61 40.9
CTP12 2 80 0.56 1.92 48.8

2 Phase, 1.8° Step Motors. Frame size: 2.2 inch, 57 mm


Size 23 CT Series (CTM Enhanced-Max Torque and Efficiency, CTP High Torque Performance Series)
Holding Torque
Series Construction Length
(Motor Mounted)
Bipolar
Style Stacks in mm
oz-in Nm • Captured heavy duty bearings
CTM21 1 260 1.84 2.13 54.1 • High voltage insulation system
Enhanced • Rear shaft option
CTM22 2 470 3.32 3.32 84.3
CTP20 Short 100 0.71 1.62 41.2
CTP21 Un-Enhanced 1 200 1.41 2.13 54.1
CTP22 2 360 2.54 3.32 84.3

2 Phase, 1.8° Step Motors. Frame size: 3.4 inch, 87 mm


Size 34 CT Series (CTM Enhanced-Max Torque & Efficiency, CTP High Torque Performance Series)
Holding Torque
Series Construction Length
(Motor Mounted)
Bipolar
Style Stacks in mm
oz-in Nm • Captured heavy duty bearings
CTM31 1 690 4.9 2.54 64.5 • High voltage insulation system
CTM32 Enhanced 2 1350 9.5 3.80 96.5 • Standard keyway front shaft
• Rear shaft option
CTM33 3 1930 13.6 5.06 129
CTP31 1 565 4.0 2.54 64.5
CTP32 Un-Enhanced 2 1100 7.8 3.80 96.5
CTP33 3 1580 11.2 5.06 129

Note: For complete CT Series model nomenclature, refer to page 78.

60 K O L L M O R G E N
S T E P P E R
N/K Series
The N/K Series are larger step motors with the power, rugged construction, and options that make these motors ideal for heavy industrial applications.
Options include: IP56, terminal boxes and MS connectors. Enhanced versions provide the maximum performance torque available. This patented
technology boosts torque an additional 25% to 40%. Custom motors are available to meet specific application needs including: modified shafts,
connectors, lead-screws, and components mounted to the shaft.

P R O D U C T S
N/K Series Benefits
• More torque to drive heavy loads
• Smaller drives result in a lower system cost
• Higher efficiency enables lower operating costs

Size 34 N/K 2 Phase, 1.8° Step Motors. Frame size: 3.4 inch, 87 mm

Holding Torque
Series Construction Length
(Motor Mounted)
Bipolar
Style Stacks in mm
oz-in Nm
• Captured heavy duty bearings
K31 1 830 5.9 3.7 94 • High voltage insulation system
K32 2 1530 10.8 5.22 133 • Options: Terminal box
Enhanced MS connectors
K33 3 2200 15.6 6.74 171 Rear shaft
K34 4 2770 19.6 8.25 210 Encoder
Front shaft seal
N31 1 650 4.6 3.7 94
N32 2 1220 8.6 5.22 133
Un-Enhanced
N33 3 1760 12.4 6.74 171
N34 4 2170 15.3 8.25 210

Size 42 N/K 2 Phase, 1.8° Step Motors. Frame size: 3.4 inch, 87 mm

Holding Torque
Series Construction Length
(Motor Mounted)
Bipolar
Style Stacks in mm • Captured heavy duty bearings
oz-in Nm • High voltage insulation system
K41 1 2090 14.8 3.89 99 • Options: Terminal box
MS connectors
K42 Enhanced 2 4000 28.2 5.91 150 Rear shaft
K43 3 5650 39.9 7.92 201 Encoder
Front shaft seal
N41 1 1630 11.5 3.89 99
N42 Un-Enhanced 2 3140 22.2 5.91 150
N43 3 4340 30.6 7.92 201

Note: For complete Size 34 and 42 N/K model nomenclature, refer to pages 79 and 80 respectively.

w w w. k o l l m o r g e n . c o m 61
O P T I M I Z E D
S O L U T I O N S

Optimized Solutions
With Kollmorgen, there’s always a way. Because we have decades of
experience in developing optimized solutions for motion applications,
you can be confident that we can provide the answer to your motion
challenges. We have a huge breadth of standard products that can
be modified in varying degrees, or we can develop custom motor and
electronic products for true optimization.

Working with our proven portfolio of products, we can deliver solutions


quickly, often with recognized cost efficiencies and reduced lead times.
That means rapid prototyping, a shorter design cycle and getting to market
faster. We do it all, because motion matters.

62 K O L L M O R G E N
O P T I M I Z E D
S O L U T I O N S
Optimized Solutions
Whether it’s modifying a product from our standard catalog or a white sheet design for a custom solution, you can rely on
decades of Kollmorgen expertise to solve your motion challenges and help your machine stand out from the crowd.

Modified Standard
Because our application expertise runs deep and our product portfolio is so broad, we can take any standard product and modify it a lot or a little to
suit many needs – in a very rapid time frame. This approach ensures quality, performance and reliability by leveraging our proven track record.
Kollmorgen application engineers have a great deal of experience helping OEM engineers achieve their objectives. Typical modifications include shaft
alterations, feedback type, mounting dimensions, connectors, and making components more rugged, vacuum-rated, radiation- and explosion-proof.

Custom Products
With motion as our core capability, we bring a significant history of innovation to today’s engineering challenges. We leverage our design and
engineering excellence and technical knowledge to deliver creative new solutions for virtually any need. Our vast experience also helps us deliver a
custom product in a surprisingly short time. If you can conceive it, we can make it happen.

w w w. k o l l m o r g e n . c o m 63
Structured Development Process
O P T I M I Z E D

Working from our broad standard product portfolio, we create fully optimized solutions through the combination of
off-the-shelf products, modified standard products and completely custom components. Our proven components and
technology are the foundation for all of our solutions, expediting the design cycle and ensuring optimum performance
for any application.

We follow a strict and efficient development process from initial concept to volume production. This ensures that
S O L U T I O N S

products we develop meet customer needs, are cost effective to manufacture and move quickly from prototype to
production. Customer involvement is key to our process, with ongoing collaboration throughout the initiative and
multiple approval points to ensure a smooth, successful design cycle from beginning to end.

Why You Should Partner with Kollmorgen


• Experienced application engineers help define a customer’s needs and identify the optimal Kollmorgen products and technologies
• Products optimized or developed by cross-functional teams to meet customer needs
• Rapid prototyping
• Smooth transition from prototype designs to sustainable and cost effective manufacturing
• Industry-proven quality, performance, and delivery
• Proven technology building blocks mitigate risks of customization

Optimized Solutions Process


Comprehensive design, manufacture and test capabilities ensure the end product meets the customer performance specifications and quality
requirements. Our skilled engineering team works directly with each customer throughout the process, quickly taking the prototype to full production.

Product Planning Production Delivery

Project Preparation Design Implementation Validation Pre-Production & Project Post-Launch


Proposal Launch Readiness Conclusion Tracking

> Project directive > Project definition > Project specifications > Verification records > Verification records > Acceptance from > Final report
> Market and financial > Requirement > Preliminary product > CAR > Operation readiness customer > Post launch
analysis specifications test specifications > Design readiness checklist > Readiness checklist tracking plan
> Project cost estimate > Preliminary > Verifications planning checklist > Pre-production plan > Supplier tracking plan
engineering > Operations plan > Implementation > Component approval
> Design specifications description matrix

64 K O L L M O R G E N
Proven Design Capabilities

O P T I M I Z E D
Motor Solutions Drive Solutions
• Brushed, brushless and stepper motor building blocks used in • Board-level or packaged solutions supporting single to multi-axis
frameless or housed configurations configurations
• Designed for agency compliance (UL, CE) • Brushed or brushless servo drives, stepper, AC induction control
• Voltage ratings from 48 Vdc – 600 Vdc, with capabilities in • Integrated controller and communications options

S O L U T I O N S
800 Vdc and up • Designed for agency approvals (UL 508C, EN 50178, EN 61000-6-6,
• Continuous torques from 0.5 Nm – 29,000 Nm EN 61800-3, CISPR 14-1, and others available)
• Proven performance and reliability in a customizable package • Proprietary technology and software can be embedded into the drive

Medical diagnostics drive optimized for form-factor, I/O and EMC Frameless direct drive rotary motor Custom submersible motor
with water cooling features

2-axis drive for high-power robotics, optimized for form-factor 200 kW electric starter/generator 4-axis stepper drive using SynqNet
and communications interface

Motors and Electronics


Optimized for Application

Reliability Implantable heart pumps, military, remote equipment

Precision Pick and place, satellite tracking, film processing

Package size Medical imaging, ground based telescopes, aircraft instrumentation

Weight Land vehicles, portable equipment, aircraft

Smooth operation Medical respirators, high precision robotics, printing and textile machines

Harsh environments Deep sea, outer space, high shock and vibration, extreme temperatures

w w w. k o l l m o r g e n . c o m 65
Cables by Motor Type
C A B L E S

Value Line Cables by Motor Type


Power Cable
Model Power Cable SFD EnDat2.2, 01 & BiSS
with Brake Leads
B Y

AKM to 6 Amps VP-507BEAN-XX VP-508CFAN-XX VF-DA0474N-XX VF-SB4474N-XX


M O T O R

AKM to 12 Amps VP-508CEAN-XX VP-508CFAN-XX VF-DA0474N-XX VF-SB4474N-XX

AKM to 20 Amps VP-508DEAN-XX VP-508DFAN-XX VF-DA0474N-XX VF-SB4474N-XX


T Y P E

CDDR to 6 Amps VP-507BEAN-XX n/a n/a VF-SB4474N-XX

CDDR to 12 Amps VP-508CEAN-XX n/a n/a VF-SB4474N-XX

CDDR to 20 Amps VP-508DEAN-XX n/a n/a VF-SB4474N-XX

DDR to 6 Amps VP-507BEAN-XX n/a n/a VF-SB4474N-XX

DDR to 12 Amps VP-508CEAN-XX n/a n/a VF-SB4474N-XX

DDR to 20 Amps VP-508DEAN-XX n/a n/a VF-SB4474N-XX

XX = length in meters (1, 3, 6, 9, 12) Example: VP-507BEAN-09 (9 meter cable).


Other feedback choices are available. Contact customer support for details.

Flex Line Cables by Motor Type


Power Cable
Model Power Cable SFD EnDat2.2, 01 & BiSS
with Brake Leads

AKM to 12 Amps CP-507CCAN-XX-X CP-507CDAN-XX-X CF-DA0374N-XX-X CF-SB7374N-XX-X

AKM to 20 Amps CP-508DCAN-XX-X CP-508DDAN-XX-X CF-DA0374N-XX-X CF-SB7374N-XX-X

AKM to 24 Amps CP-508EDBN-XX-X CP-508EDBN-XX-X CF-DA0374N-XX-X CF-SB7374N-XX-X

CDDR to 12 Amps CP-507CCAN-XX-X n/a n/a CF-SB7374N-XX-X

CDDR to 20 Amps CP-508DCAN-XX-X n/a n/a CF-SB7374N-XX-X

DDR to 12 Amps CP-507CCAN-XX-X n/a n/a CF-SB7374N-XX-X

DDR to 20 Amps CP-508DCAN-XX-X n/a n/a CF-SB7374N-XX-X

Note 1: XX-X = length in half-meters up to 50 meters (1, 3, 6, 9, 12 standard) Example: CP-507CCAN-03-5 (3.5 meter cable).
Note 2: Other feedback choices are available. Contact customer support for details.
Note 3: Other lengths are available. Contact customer support for details.
Note 4: Refer to page 19 for cable specifications.

66 K O L L M O R G E N
MODEL Nomenclature

AKD Servo Drive

M O D E L
AKD – B 003 06 – NA AN- 0000
AKD Series Variants

N O M E N C L A T U R E
0000 = Standard

Version
B = Base drive Connectivity
P = Position indexer (motion tasking) AN = Analog command
CN = CANopen
EC = EtherCAT
SQ = SynqNet
EI = EtherNet/IP
Current Rating CC = CANopen OR EtherCAT
PN - PROFINET
003 = 3 Amp
006 = 6 Amp
012 = 12 Amp
024 = 24 Amp
Extension
NA = Without extensions
Voltage
06 = 120/240 Vac 10/30
07 = 240/480 Vac 3 phase

Note: Options shown in bold blue text are considered standard.

w w w. k o l l m o r g e n . c o m 67
AKM Brushless Servomotor
M O D E L

AKM 4 2 E – E K C N C- 00
AKM Series Customizaton/Seal
N O M E N C L A T U R E

Motor Frame Size


1, 2, 3, 4, 5, 6, 7, 8

Feedback Device
1- = 1024 PPR digital encoder
with commutation (AKM1-7)
Rotor Stack Length
2- = 2048 PPR digital encoder
1, 2, 3, 4, 5 with commutation (AKM1-7)
C- = Smart Feedback Device (SFD)
(available across family)
R- = Resolver
Winding Type AA = BiSS single-turn absolute (AKM2-8)
AB = BiSS multi-turn absolute (AKM2-8)
DA = Single-turn absolute sine encoder
(EnDat2.2, 01) (AKM2-8)
DB = Multi-turn absolute sine encoder
(EnDat2.2, 01) (AKM2-8)
LA = Inductive single-turn (AKM2-7)
Mount
LB = Inductive multi-turn (AKM2-7)
A = International standard mount
S = Special
B = NEMA mount
C = Alternative standard mount Brake
D = Alternative standard mount
E = Alternate NEMA mount
M = “A mount” with reinforced bearing, AKM8
S = Special
T = “C mount” with alternative reinforced bearing, AKM8 Connectors
B = Dual motor-mounted rotatable IP65
Shaft connectors (AKM2 only)
C = Closed keyway C = 0.5 m shielded cables with
IP65 connectors (AKM1, 2),
K = Open keyway motor-mounted rotatable IP65
N = Smooth shaft connectors (AKM3-7)
S = Special D = Single angular connector
(AKM2, 3, 4)
G = Straight motor-mounted IP65
connectors (AKM2-7)
H = Motor-mounted IP65 power
connector size 1.5 (AKM74Q & AKM82)
M = 0.5 m shielded cable w/ IP20 connectors
(AKM1, 2, 3, 4 models, less than 6 amps)
P = 0.5 m shielded cable w/ IP20 connectors
(AKM1, 2, 3, 4 models with SFD and no
brake, less than 6 amps)
S = Special
T = Terminal box for power and feedback
connector size 1.0 (AKM8)
Note: Options shown in bold blue text are considered standard.

68 K O L L M O R G E N
Cartridge Direct Drive Rotary (DDR) Motor

M O D E L
C 09 1 A – 1 1 – 1 1 0 5 ( ) (- )
Cartridge DDR Series xxx

N O M E N C L A T U R E
C = 230 Vac winding Designated for specials
CH = 400/480 Vac winding Omit for standard motor

Frame Size Agency Certification


04 = 4.25" square housing Blank = UL/CE certification
05 = 5.43" square housing S = Non-UL
06 = 7.40" square housing
09 = 9.68" square housing
13 = 13.78" square housing Unit Sealing
5 = Sealed
(Shaft option ”1” – IP64 rating when
Stack Length customer seals interface side)
(Shaft option “2” or “3” – IP65 rating
1 = Short stack when customer seals interface side)
2 = Mid stack
3 = Long stack
4 = Extra long stack
(04 and 05 frame sizes only) Bearing Option

Winding Type

Feedback Device

Mount
1 = Standard flange mount

Shaft
Connectors 1 = Hollow with compression
1 = Side connector option coupling and key (09 and 13
(09 and 13 frame sizes only) frame sizes only)
2 = Rear connector option 2 = Solid with compression
(09 and 13 frame sizes only) coupling and key (09 and 13
frame sizes only)
3 = 90˚ rotatable connectors
(04, 05 and 06 frame sizes only) 3 = Solid with split ring
coupling and no key (04, 05
and 06 frame sizes only)

Note: Options shown in bold blue text are considered standard.

w w w. k o l l m o r g e n . c o m 69
Housed Direct Drive Motors D(H) Series
M O D E L

DH 08 1 M – 1 2 – 1 3 1 0 (- )
Housed Direct Drive Series xxx
N O M E N C L A T U R E

D = 115/230 Vac winding Designated for specials


DH = 400/480 Vac winding Omit for standard motor

Motor Frame Size Unit Seal


06 = 6.93" O.D. 0 = Non-sealed unit
08 = 8.60" O.D. 5 = IP65 (resolver models only)**
10 = 11.19" O.D. 7 = IP67 (resolver models only)**
14 = 14.25" O.D.

Bearing Option
Rotor Stack Length 1 = Single bearing design
1 = Short stack 2 = Dual bearing design (standard
on D143 and DH143 models)
2 = Mid stack
3 = Long stack

Feedback Device
Winding Type 2 = Resolver (“A” winding type)*
3 = Sine encoder (“M” winding type)
A = Std. w/ resolver*
M = Std. w/ sine encoder

Shaft Option
1 = Straight thru bore
Mounting Option w/ facing coupling

1 = Face mount
2 = Flange mount
Connector Type
2 = Straight
3 = 90˚, rotatable

* All models except D14x and DH14x.


** Sealed motors with encoder feedback have longer axial length.
Note: Options shown in bold blue text are considered standard.

70 K O L L M O R G E N
DS Series Precision Table
DS Stroke Ballscrew Motor Motor Motor Limit Home Shaft Linear
Series Length Grade Lead Motor Type* Options Mounts Couplings Orient. Sensors Switch End Opt. Decoder Options

DS4 – 250 – C – 5G – AKM23D – BNC (- ) – OE6 – PR6E – LN1 – H0 (- ) – EO – CLN

M O D E L
DS Series Additional Options

N O M E N C L A T U R E
P1 = Standard pinning of x-axis carriage
CLN = Cleanroom prep – class 100
Omit for no additional options
Stroke Length
50 = 50 mm total stroke DS4 only Linear Decoder
100 = 100 mm total stroke
150 = 150 mm total stroke DS4 only
200 = 200 mm total stroke
250 = 250 mm total stroke DS4 only
300 = 300 mm total stroke
350 = 350 mm total stroke DS4 only
400 = 400 mm total stroke Shaft End Options
450 = 450 mm total stroke DS4 only BS = Brake on ballscrew,
500 = 500 mm total stroke 24 Vdc power-off
550 = 550 mm total stroke DS4 only ES = Rotary encoder on ballscrew,
600 = 600 mm total stroke 1250 line
700 = 700 mm total stroke DS6 only Omit for no additional options
800 = 800 mm total stroke DS6 only
900 = 900 mm total stroke DS6 only
1000 = 1000 mm total stroke DS6 only Home Switch
1250 = 1250 mm total stroke DS6 only H0 = No home sensor
1500 = 1500 mm total stroke DS6 only HN1 = Home, NPN type normal open
1750 = 1750 mm total stroke DS6 only HN2 = Home, NPN type normal closed
2000 = 2000 mm total stroke DS6 only HP1 = Home, PNP type normal open
HP2 = Home, PNP type normal closed
Grade
C = Commercial grade Limit Sensors
P = Precision grade** L0 = No end-of-travel limits
LN1 = Limits, NPN type normal open
Ballscrew Lead LN2 = Limits, NPN type normal closed
LP1 = Limits, PNP type normal open
5G = 5 mm/rev LP2 = Limits, PNP type normal closed
10G = 10 mm/rev
25G = 25 mm/rev DS6 only
Motor Orientation & Pulley
Motor Type* Bore (Parallel Models)
PR6E = Parallel right
PL6E = Parallel left
PU6E = Parallel under
Omit if parallel model is not preffered

Motor Options* Couplings (Inline Models)


OE6 = Oldham style, 3/8" bore (AKM2X)
B   = Rotatable IP65 connectors
AKM2 only OE8 = Oldham style, 1/2" bore (AKM4X) DS6 only
C   = 0.5 m shielded cables w/ IP65 connectors
AKM2 only BE6 = Bellows style, 3/8" bore (AKM2X)
C   = Rotatable IP65 connectors
AKM4, AKM5 only BE8 = Bellows style, 1/2" bore (AKM4X) DS6 only
 N  = No brake
Omit for parallel models
 2  = 24 Vdc power-off holding brake
 R = Resolver
 2 = 2048 LPR incremental comm. encoder Motor Mounts
 C = Smart Feedback Device (SFD)
 DA = Single-turn absolute sine encoder, EnDat2.2, 01 X23 = NEMA 23 mount
 DB = Multi-turn absolute sine encoder, EnDat2.2, 01 X34 = NEMA 34 mount DS6 only
Omit if motor option is used
* Refer to Alternate AKM servomotor and electric cylinder systems table on page 72. Contact customer support for AKM combinations outside of those listed.
** Extended lead time required.
Note 1: Options shown in bold blue text are considered standard.
Note 2: Contact customer support for price and lead time on all non-standard features.

w w w. k o l l m o r g e n . c o m 71
Alternate AKM Servomotor and Electric Cylinder Systems Table
For use when AKM servo motor is not included as part of electric cylinder model number.
M O D E L

* Allowable AKM stack ** Kollmorgen Motor


Electric Cylinder AKM Frame AKM Motor Model # Example Motor
lengths Mount Code

N2 AKM2 AKM2XX-EFXXX AKM21, 22, 23 IDR60 (C OR X) AKM23D-EFCNC-00


N O M E N C L A T U R E

EC1 AKM1 AKM1XX-ANXXX AKM11, 13 IDR67 (C OR X) AKM11B-ANCNC-00

EC2 AKM2 AKM2XX-EFXXX AKM21, 22, 23 IDR60 (C OR X) AKM23D-EFCNC-00

EC3 AKM2 AKM2XX-EFXXX AKM21, 22, 23 IDR60 (C OR X) AKM23D-EFCNC-00

EC3 AKM4 AKM4XX-EKXXX AKM41, 42 IDR61 (C OR X) AKM42G-EKCNR-00

EC4 AKM4 AKM4XX-EKXXX AKM41, 42, 43, 44 IDR61 (C OR X) AKM42G-EKCNR-00

EC4 AKM5 AKM5XX-EKXXX AKM51, 52 IDR62 (C OR X) AKM52G-EKCN2-00

EC5 AKM4 AKM4XX-EKXXX AKM41, 42, 43, 44 IDR61 (C OR X) AKM44G-EKCNR-00

EC5 AKM5 AKM5XX-EKXXX AKM51, 52 IDR62 (C OR X) AKM52G-EKCN2-00

* Based on maximum torque capacity, consult customer support for other combinations. Review application for inertia mismatch when considering motor options.
** We mount Kollmorgen motors without a fee. Must have “C” as motor mount code if you desire Kollmorgen to mount motor at factory. For non-Kollmorgen motors contact customer support for pricing.

NEMA Mounting Table

Frame Series P/N Callout

NEMA 17 EC 17 (X or C)

NEMA 23 N, N2, EC2, EC3, R2A, R3 23 (X or C)

N, N2, EC2, EC3, EC4, EC5,


NEMA 34 34 (X or C)
R2A, R3, R4, DS4, DS6

NEMA 42 EC4, EC5, R4, DS4, DS6 42 (X or C)

Example P/N: EC2-X-rest of pn-23X

72 K O L L M O R G E N
Electric Cylinders EC Series
EC Motor Drive Screw Stroke Cylinder Cable
Series Motor Type* Options Ratio Lead Length Mounting Rod Ends Options Option

M O D E L
EC2 – AKM23D – BNR – 10 – 05B – 300 – MP2 – FT1M (- ) – CO
EC Series Stroke Length**

N O M E N C L A T U R E
Available
EC1 All
EC2 All
EC3 All
EC4 All
EC5 EC2, EC3, EC4, EC5
EC2, EC3, EC4, EC5
EC2, EC3, EC4, EC5
Motor Type* Available EC2, EC3, EC4, EC5
CTP12 = CTP12xLF10MMA00 stepper motor EC1 EC2, EC3, EC4, EC5
AKM11B = AKM11B-ANCxx-00 brushless servo EC1 EC3, EC4, EC5
AKM13C = AKM13C-ANCxx-00 brushless servo EC1 EC4, EC5
AKM23D = AKM23D-EFxxx-00 brushless servo EC2, EC3 EC4, EC5
AKM23C = AKM23C-EFxxx-00 brushless servo EC2, EC3
AKM42G = AKM42G-EKxxx-00 brushless servo EC3, EC4, EC5 Cylinder Mounting Available
AKM42E = AKM42E-EKxxx-00 brushless servo EC3, EC4, EC5 MF1 = Front rectangular flange
AKM52G = AKM52G-EKxxx-00 brushless servo EC4, EC5 MF1E = Front rectangular flange (English)
AKM52L = AKM52L-EKxxx-00 brushless servo EC4, EC5 MF1M = Front rectangular flange (metric)
MF2 = Rear rectangular flange
Motor Options Available MF2E = Rear rectangular flange (English)
MF2M = Rear rectangular flange (metric)
B   = Rotatable IP65 connectors AKM2 MF3 = Front & rear rectangular flange
C   = 0.5 m shielded cables w/ IP65 connectors AKM1, AKM2 MF3E = Front & rear rectangular flange
C   = Rotatable IP65 connectors AKM4, AKM5 MF3M = Front & rear rectangular flange
 N  = No brake AKM1, AKM2, AKM4, AKM5 MP2 = Rear double clevis without pivot base
 2  = 24 Vdc power-off holding brake AKM2, AKM4, AKM5 MP3 = Rear double clevis with pivot base
 R = Resolver AKM1, AKM2, AKM4, AKM5 MS1 = Side end angle
MS2 = Side lugs
 2 = 2048 LPR incremental comm. encoder AKM1, AKM2, AKM4, AKM5 MS6M = Side tapped holes (metric)
 C = Smart Feedback Device (SFD) AKM1, AKM2, AKM4, AKM5 MS6E = Side tapped holes (English)
  = Omit field for CTP12 CTP12 MT4 = Trunnion

Drive Ratio Available Rod Ends Available


10 = 1.0:1 drive belt/pulley (EC1 – helical) All FC2 = Clevis (includes MT1M) All
15 = 1.5:1 drive belt/pulley EC2, EC3, EC4, EC5 FS2 = Spherical joint (includes FT1M) All
20 = 2.0:1 drive belt/pulley (EC1 – helical) Not valid for EC3-AKM42 FT1M = Female thread (metric) All
40 = 4.0:1 helical gears EC1 only FT1E = Female thread (English) EC2, EC3, EC4, EC5
50 = 5.0:1 helical gears EC2, EC3, EC4, EC5 MT1M = Male thread (metric) All
70 = 7.1:1 helical gears EC3 only MT1E = Male thread (English) EC2, EC3, EC4, EC5
100 = 10.0:1 helical gears EC2, EC4, EC5
10L = 1.0:1 inline coupling (direct 1:1 coupling All Options***
is the only ratio available for inline models) (add multiple in the following sequence, omit if no options required)
BA24 = 24 Vdc brake on actuator (EC1 only, not available with 10L ratio
Screw Lead Available or MS1 mounting options)
03B = 0.125 in/rev ballscrew EC1 BS24 = 24 Vdc brake on ballscrew (not available with EC1 or 10L ratio,
or with MF2(x), MF3(x), MS1, MP2(x), MP3(x) mounting options)
05B = 5 mm/rev ballscrew EC2, EC3 BS115 = 115 Vac brake on ballscrew (not available with EC1 or 10L ratio,
10B = 10 mm/rev ballscrew EC3, EC4, EC5 or with MF2(x), MF3(x), MS1, MP2(x), MP3(x) mounting options)
16B = 16 mm/rev ballscrew EC2, EC3 PB = Protective boot*
25B = 25 mm/rev ballscrew EC4 L = Linear potentiometer (only valid through 600 mm stroke, standard lengths)
32B = 32 mm/rev ballscrew EC5
04A = 4 mm/rev lead screw EC2, EC3 Cable
CO = No cable supplied, motor includes connectors.
Default for all AKM servomotors; select Kollmorgen cables based
on motor/drive pairing.

* Refer to Alternate AKM servomotor and electric cylinder systems table on page 72. Contact customer support for AKM combinations outside of those listed.
** For custom lengths round up to next standard incremental plus add standard cut fee.
*** Contact customer support for non-standard pricing and lead times.
Note: Options shown in bold blue text are considered standard.

w w w. k o l l m o r g e n . c o m 73
Electric Cylinders N2 Series
N2 Stack Drive Screw Stroke Cylinder Cable
Series Motor Type* Length Ratio Pitch Length Mounting Rod Ends Options Option
M O D E L

N2 – AKM23D – BNR – 15 – 5B – 8 – MP2 – FT1M (- ) – CO


N2 Series Cable
N O M E N C L A T U R E

CO = No cable supplied, motor includes connectors.


Default for all AKM servomotors; select
Kollmorgen cables based on motor/drive pairings.
Motor Type*
AKM23D = AKM23D-EFxxx-00 brushless servo Options***
AKM23C = AKM23C-EFxxx-00 brushless servo (add multiple in the following sequence,
omit if no option required)

DB = Dual front braking


BS24 = 24 Vdc brake on lead screw
(not available with 10L ratio, or with MF2,
MF3, MS2, MP2, MP3 mounting options)
B   = Rotatable IP65 connectors PB = Protective boot
C   = 0.5 m shielded cables w/ IP65 connectors W = Water resistant
 N  = No brake F = Sub-freezing temperature
 2  = 24 Vdc power-off holding brake H = High temperature prep
 R = Resolver L = Linear potentiometer
 2 = 2048 LPR incremental comm. encoder (only for valid std. lengths)
 C = Smart Feedback Device (SFD)

Drive Ratio
10 = 1.0:1 drive belt/pulley
15 = 1.5:1 drive belt/pulley
20 = 2.0:1 drive belt/pulley
25 = 2.5:1 helical gears Rod Ends
35 = 3.5:1 helical gears
FC2 = Clevis (includes MT1M)
120 = 12.0:1 helical gears
FS2 = Spherical joint (includes FT1M)
10L = 1.0:1 inline coupling (direct 1:1 coupling
FT1M = Female thread (metric)
is the only ratio available for inline models)
FT1E = Female thread (English)
Screw Pitch, Type MT1M = Male thread (metric)
MT1E = Male thread (English)
2B = 2 rev/inch ballscrew
5B = 5 rev/inch ballscrew
5A = 5 rev/inch lead screw Cylinder Mounting
8A = 8 rev/inch lead screw MF1 = Front rectangular flange
MF2 = Rear rectangular flange
Stroke Length** MF3 = Front & rear rectangular flange
2 = 2 inch total stroke MP2 = Rear double clevis without pivot base
4 = 4 inch total stroke MP3 = Rear double clevis with pivot base
6 = 6 inch total stroke MS1 = Side end angle
8 = 8 inch total stroke MS2 = Side lugs
12 = 12 inch total stroke MS6M = Side tapped holes (metric)
18 = 18 inch total stroke (requires -DB option, effective stroke is 16.5") MS6E = Side tapped holes (English)
24 = 24 inch total stroke (requires -DB option, effective stroke is 22.5") MT4 = Trunion
nn.n = Custom stroke lengths available in 0.1 inch increments

* Refer to Alternate AKM servomotor and electric cylinder systems table on page 72. Contact customer support for AKM combinations outside of those listed.
** For custom lengths round up to next standard incremental plus add standard cut fee.
*** Contact customer support for non-standard pricing and lead times.
Note: Options shown in bold blue text are considered standard.

74 K O L L M O R G E N
Rodless Actuators R-Series
Linear
Motor Drive Drive Stroke Motor Mounting Cable
R Series Motor Type* Options Ratio Type Length Orientation Style Carriage English Option

M O D E L
R3 – AKM42G CNC – 10 5B – 12 – P – A S E – CO
R Series
Options*** Available

N O M E N C L A T U R E
R2A
R3 BS24 = 24 Vdc brake on lead screw R2A, R3, R4
R4 (Screw option only, n/a with inline models,
MF3 or “C” options)
Motor Type* Available BS115 = 115 Vdc brake on lead screw R2A, R3, R4
AKM23C = AKM23C-EFxxx-00 brushless servo R2A, R3 (Screw option only, n/a with inline models,
AKM23D = AKM23D-EFxxx-00 brushless servo R2A, R3 MF3 or “C” options)
AKM42E = AKM42E-EKxxx-00 brushless servo R3, R4 BS230 = 230 Vdc brake on lead screw R2A, R3, R4
AKM42G = AKM42G-EKxxx-00 brushless servo R3, R4 (Screw option only, n/a with inline models,
AKM52G = AKM52G-EKxxx-00 brushless servo R4 MF3 or “C” options)
AKM52H = AKM52H-EKxxx-00 brushless servo R4 WR = Water resistant seal option right R2A
WL = Water resistant seal option left R2A
GR = Lube port, right side R3, R4
Motor Options Available GL = Lube port, left side R3, R4
B   = Rotatable IP65 connectors AKM2 DC1 = Idler carriage between driven carriage R2A
C   = 0.5 m shielded cables w/ IP65 connectors AKM2 and non-motor end
C   = Rotatable IP65 connectors AKM4, AKM5 DC2 = Idler carriage between driven carriage R2A
 N  = No brake AKM2, AKM4, AKM5 and motor end
 2  = 24 Vdc power-off holding brake AKM2, AKM4, AKM5 VR = Breather vent, fitting, tubing, right side R4
 R = Resolver AKM2, AKM4, AKM5 VL = Breather vent, fitting, tubing, left side R4
 2 = 2048 LPR incremental comm. encoder AKM2, AKM4, AKM5 C0 = No motor cable R2A, R3, R4
 C = Smart Feedback Device (SFD) AKM2, AKM4, AKM5 S = Stub shaft R2A

Available English/Metric
(carriage/mounting) Available
10 = 1.0:1 drive belt/pulley R2A, R3, R4
E = English carriage & mounting dimensions R2A, R3, R4
15 = 1.5:1 drive belt/pulley R2A, R3, R4
M = Metric carriage & mounting dimensions R2A, R3, R4
20 = 2.0:1 drive belt/pulley R2A, R3, R4
30 = 3.0:1 drive belt/pulley R4 Carriage
50 = 5:1 helical gear R3, R4 (omit this field for R2A models) Available
70 = 7:1 helical gear R3
S = Single carriage R3, R4
100 = 10:1 helical gear R3
Dxx = Dual carriage (screw-drive only) R3, R4
(xx = center distance between dual carriages
Linear Drive Type Available in inches – contact customer support for lengths)
5A = 5 pitch (0.2" lead) lead screw R2A, R3
8A = 8 pitch (0.125" lead) lead screw R2A, R3 Mounting Style Available
1B = 1 pitch (1" lead) ballscrew R4
2B = 2 pitch (0.5" lead) ballscrew R2A, R3 MF3 = Front & rear rectangular flanges R2A
4B = 4 pitch (0.25" lead) ballscrew R4 MS1 = Side end angles R2A
5B = 5 pitch (0.2" lead) ballscrew R2A, R3 MS5 = Adjustable feet R2A
T = Tangential drive belt R2A, R3, R4 MS6 = Side tapped mounting holes R2A
A = Side angle brackets R3, R4
Stroke Length** Available B = Adjustable T-nuts R3, R4
C = Front & rear rectangular flanges R3, R4
6 = 6" of total stroke R2A, R3, R4
12 = 12" of total stroke R2A, R3, R4
18 = 18" of total stroke R2A, R3, R4 Motor Orientation Available
24 = 24" of total stroke R2A, R3, R4 Belt options
30 = 30" of total stroke R2A, R3, R4 AR = Motor housing rotated above/right R2A, R3, R4
36 = 36" of total stroke R2A, R3, R4 BR = Motor housing rotated behind/right R2A, R3, R4
42 = 42" of total stroke R2A, R3, R4 CR = Motor housing rotated under/right R2A, R3, R4
48 = 48" of total stroke R2A, R3, R4 AL = Motor housing rotated above/left R2A, R3, R4
54 = 54" of total stroke R2A, R3, R4 BL = Motor housing rotated behind/left R2A, R3, R4
60 = 60" of total stroke R2A, R3, R4 CL = Motor housing rotated under/left R2A, R3, R4
66 = 66" of total stroke R2A, R3, R4 Screw options
72 = 72" of total stroke R2A, R3, R4 I = Motor mounted inline R2A, R3, R4
84 = 84" of total stroke R3, R4 P = Motor mounted parallel R2A, R3, R4
96 = 96" of total stroke R3, R4 PR = Motor mounted parallel/right R2A, R3, R4
108 = 108" of total stroke R3, R4 PL = Motor mounted parallel/left R2A, R3, R4
Custom lengths available in the increment of 1"
* Refer to Alternate AKM servomotor and electric cylinder systems table on page 72. Contact customer support for AKM combinations outside of those listed.
** For custom lengths round up to next standard incremental plus add standard cut fee.
*** Contact customer support if C0 is not selected.
Note: Options shown in bold blue text are considered standard.

w w w. k o l l m o r g e n . c o m 75
Micron™ TRUE Planetary™ Gearhead
M O D E L

DTR 115 – 005 – 0 – ( )


Gearhead Series Motor Model Number
N O M E N C L A T U R E

NT = NemaTRUE™ RediMount number (if available)


NTP = NemaTRUE PLUS™ or motor manufacturer and model number
NTR = NemaTRUE 90™
XT = XTRUE™
ET = EverTRUE™ Customer Options
DT = DuraTRUE™ 0 = None
DTR = DuraTRUE 90™ S = Special
DTRS = DuraTRUE™ slimline H = High precision
DTRH = DuraTRUE™ hollow shaft (for NemaTRUE™ product line only)
DTRD = DuraTRUE™ dual shaft
VT = ValueTRUE™
VTR = ValueTRUE 90™ Gearhead Ratio
UT = UltraTRUE™
See ratio availability in corresponding
UTR = UltraTRUE 90™ gearhead section (pp 51-53)

Gearhead Size

NemaTRUE™ DuraTRUE™ UltraTRUE™


NemaTRUE PLUS™ DuraTRUE 90™ UltraTRUE 90™
NemaTRUE 90™ DuraTRUE™ Slimline 006 = Size 60
17 = Size 17 DuraTRUE™ Hollow Shaft 075 = Size 75
23 = Size 23 DuraTRUE™ Dual Shaft 090 = Size 90
34 = Size 34 60 = Size 60 010 = Size 10
42 = Size 42 90 = Size 90 115 = Size 115
60 = Size 60 115 = Size 115 014 = Size 14
90 = Size 90 142 = Size 142 018 = Size 18
115 = Size 115 022 = Size 22 (UltraTRUE™ only)
ValueTRUE™
XTRUE™ ValueTRUE 90™
040 = Size 40 006 = Size 60
060 = Size 60 075 = Size 75
080 = Size 80 090 = Size 90
120 = Size 120 010 = Size 10
160 = Size 160 115 = Size 115
014 = Size 14
EverTRUE™ 018 = Size 18
10 = Size 10 022 = Size 22
14 = Size 14
18 = Size 18

76 K O L L M O R G E N
P7000 Stepper Drive

M O D E L
P7 03 6 0 – SD N (- )
P7000 Series Customization

N O M E N C L A T U R E
Omit field for standard configurations

Current Rating Feedback Device Support


03 = 2.5 Arms continuous, 3.5 Arms peak N = None
(AC models only)
05 = 5 Arms continuous, 7.1 Arms peak
(DC models only)
Functionality
PN = Motion node indexing
Voltage Range SD = Step/direction base drive
R4 = RS485 (P70360 only)
3 = 20 – 75 Vdc
6 = 120/240 Vac

Electrical Options
0 = None

w w w. k o l l m o r g e n . c o m 77
CT Series Step Motor
M O D E L

CTM 2 1 N L F 10 N AA 00
CT Series Customization
N O M E N C L A T U R E

CTM = Cool torque maximum series 00 = Standard motor


CTP = Cool torque performance series Other numbers serially assigned
for special motors

Frame Size
1 = Size 17 / 4.2 cm (CTP only)
Rear Options
2 = Size 23 / 5.7 cm AA = None
3 = Size 34 / 8.5 cm EE = English rear shaft & encoder
mounting holes (size 23 & 34 only)
MA = Metric rear shaft (size 17 only)
SS = Special
Length
0 = Short stack (CTP only)
1 = 1 stack
Front Shaft Options
2 = 2 stacks
N = Round smooth shaft (size 23 only)
3 = 3 stacks
F = Flat (size 23 only)
K = Straight keyway (size 34 only)
M = Metric (size 17 only)
Mounting S = Special
N = NEMA through holes (size 23 & 34 only)
E = English tapped holes (size 17 only)
M = Metric tapped holes (size 17 only)
Winding Current
For 4 lead motors = bipolar current x 10
For 6 lead motors = unipolar current x 10
Construction/Connection Style Examples:
L = Leads 05 = 0.5 Amps
10 = 1 Amp
S = Special
50 = 5 Amps
00 = Special

Number of Connections
F = Four
S = Six

78 K O L L M O R G E N
NEMA 34 K and N Series Step Motor

M O D E L
N 3 3 H C H J – L E K – M2 – 01
K and N Series Special Sequence

N O M E N C L A T U R E
K = Enhanced 00 = Standard motor without
N = Standard shaft seal
01 = Standard motor with shaft seal
Other numbers will be assigned
for special motors
Size
3 = NEMA 34 frame size;
3.38" width/height, square frame
Encoder Option
NS = No feedback
M2 = Encoder mounting provision
Length (must use construction C or R
1 = 1 stack and shaft configuration E)
2 = 2 stacks SS = Special, contact customer support
3 = 3 stacks
4 = 4 stacks
Shaft Modifications
K = Straight key
Mounting S = Special, contact customer support
H = Heavy duty NEMA
S = Special, contact customer support
Shaft Configuration
(Diameter & Length)

Construction/Connection Style

Rotor Type
L = Laminated

Number of Connections Winding Type


F = 8 lead (n/a C construction) H = Standard, 1 stack only
L = 4 lead series J = Standard
H = 4 lead parallel K = Standard
E = 6 lead (n/a C construction) M = Standard
(not available on 1 stack only)
S = Special, contact customer support

w w w. k o l l m o r g e n . c o m 79
NEMA 42 K and N Series Step Motor

K 4 3 H C H J – L E K – M2 – 01
M O D E L

K and N Series Special Sequence


N O M E N C L A T U R E

K = Enhanced 00 = Standard motor without


N = Standard shaft seal
01 = Standard motor with shaft seal
Other numbers will be assigned
for special motors
Size
4 = NEMA 42 frame size;
4.325" width/height, square frame
Encoder Option
NS = No feedback
M2 = Encoder mounting provision
Length (must use construction C or R
1 = 1 stack and shaft configuration E)
2 = 2 stack SS = Special, contact customer support
3 = 3 stack

Shaft Modifications
Mounting K = Straight key
H = Heavy duty NEMA S = Special, contact customer support
S = Special, contact customer support

Shaft Configuration
(Diameter & Length)
Construction/Connection Style
R = Regular/leadwire
C = System MS connector
L = Splashproof/to terminal board via
conduit connector: 1/2" NPSC pipe thread
M = Splashproof/to terminal board via
conduit connect: metric PG13.5 pipe thread
S = Special, contact customer support
Rotor Type
L = Laminated
Number of Connections
F = 8 lead (n/a C construction)
L = 4 lead series Winding Type
H = 4 lead parallel J = Only on 1 stack
E = 6 lead (n/a C construction) K = N/A on 1 stack
L = N/A on 1 stack
N = N/A on 1 stack
M = Standard
S = Special, contact customer support

80 K O L L M O R G E N
NOTES :

w w w. k o l l m o r g e n . c o m 81
NOTES :

82 w w w. k o l l m o r g e n . c o m K O L L M O R G E N 81
AKM
MOTIONEERING
Servo Motors Application Engine ®
A K D

M O T I O N E E R I N G
Introducing the Next
To help select andGeneration of Great
size Kollmorgen Ideas this Windows®-based motor-sizing program takes a systems approach to
components,
the selection of brushless, DC servomotors, stepper motors and drives. MOTIONEERING application engine, available at
S E R V O

www.kollmorgen.com, uses a project concept for the collection and saving of rotary and linear multi-axis load information.
This provides the user the flexibility to sum the effects of multiple axes of motion for power supply and shunt regeneration sizing.

A wide variety of linear and rotary mechanisms are provided including lead screw, rack and pinion, conveyor, nip rolls,
S Y S T E M S

cylinder, rotary, and direct data-entry using unique sizing algorithms and product databases criteria.

A P P L I C A T I O N
The searchable database consists of hundreds of systems on product combinations including rotary housed and frameless
brushless servomotors, direct drive rotary and linear brushless servomotors, linear positioners (electric cylinders, rodless
actuators, and precision tables) and stepper systems.

The MOTIONEERING application engine also provides versatile units-of-measure selection options for mechanism and
motion profile data-entry, with the ability to convert data into other available units. Online Help explains program functions

E N G I N E
and the definition of terms and equations used in the program.

Features
• Group multiple mechanisms within a “project” – organize and
combine data for power supply and regeneration sizing
• Types of mechanisms for analysis include lead screw, rack and pinion,
conveyor, nip rolls, rotary and direct drive linear motor
• Motion profile options include simple triangle, 1/3-1/3-1/3 trapezoidal,
variable traverse trapezoidal, and more
• Search results display shows color highlighted solution set of options
for easy evaluation of system specifications and selection

Supported Operating Systems


• Microsoft® Windows 2000, XP, Vista

Motioneering 6.0 includes


• Electric cylinder sizing and selection with AKM servomotor systems
• Rodless actuator with AKM servomotor systems
(performance curves included)
• Precision table with AKM servomotor systems
(performance curves included)
• PDF report functionality (includes application, drive, motor, positioner,
and system specifications all in one easy-to-read report)

A w w w. k o l l m o r g e n . c o m K O L L M O R G E N | A D A N A H E R M O T I O N C O M PA N83
81Y
About Kollmorgen
Kollmorgen is a leading provider of motion systems and
components for machine builders. Through world-class
knowledge in motion, industry-leading quality and
deep expertise in linking and integrating standard and Application Centers
custom products, Kollmorgen delivers breakthrough Global Design & Manufacturing
solutions that are unmatched in performance, reliability
Global Manufacturing
and ease-of-use, giving machine builders an irrefutable
marketplace advantage.

For assistance with your application needs,


contact us at: 540-633-3545,
[email protected] or visit
kollmorgen.com for a global contact list.

Stockholm
Säro

Fond du Lac Ratingen


Marengo Brno
Lausanne
Milan
Beijing
Radford Tianjin
Santa Barbara Tokyo
Nagoya
Tijuana Shanghai

Hong Kong
Mumbai

Kluang

São Paulo

Kollmorgen
203A West Rock Road
Radford, VA 24141 USA
Phone: 1-540-633-3545
Fax: 1-540-639-4162

©2011 Kollmorgen Corporation. All rights reserved. KM_CA_00022_RevD_EN


Specifications are subject to change without notice. It is the responsibility of the product user to determine the suitability of this product for a specific application. All trademarks are the property of their respective owners.

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