Courtesy of Honda4Fun

www.hondafour.com www.honda4fun.com
 ,

rq ~

'. -----------------_.~~
Courtesy of Honda4Fun
www.hondafour.com www.honda4fun.com

.MOTORCYCLE COMMON TOOLS

Thank you very much for your having placed confidence in Honda genuine service tools.
This latest addition to Honda's line of motorcycle service tools combines quality with design
features providing versatility and economy.
The primary design concept is to allow for complete interchangeability between models
in the range from 50 cc to 1000 cc, contributing to reduced cost and tool stocks.
It is requested that this manual be read through in order that you may result in faster,
safer and more accurate repairs with minimum of effort.
 . :,-. .
. '~'.
,
m:m:a r-/"; A1<,~
_ .·"1'"
.. ~- ;
\

----------------_.~ • METHOD OF USE

1 . GAUGE, FLOAT LEVEL
07401-0010000 Remove float chamber from the carburetor dismo-
Courtesy of Honda4Fun unted from the engine and set the end of the ma-
www.hondafour.com www.honda4fun.com • PURPOSE OF USE in scale of the gauge (Fig.2-<!)) and the end of
the support arm (Fig.2-@) to the end of the
This device is used when selecting the operating carburetor (Fig .2-@).
position of the float valve by measuring the hei-
ght from the end of the carburetor to the float. <Note>
(Fig. 1) For vehicles in which the measuring position of
the carburetor is fixed, set to this position.

'* Method of measuring and adjusting

Set float Jevel gauge to the value in the manual or
in Table 1 and bend float arm to adjust so the
f1o~t valve operates when the float arm (Fig. 2-@)
just touches the top of the float valve (Fig. 2-<D).

(DSlldlng scale
(})Uotlom surface
($JMllln scale
(4)Support arm

())Float valve
\
~)Float arm
~)Clearance
@
@End of main scale
@End of support arm • APPLIOABLE MODEL
@End of carburetor May be used in common with all model
motorcycles.
Flg.2
,-------,------,,--------,--_ - ' .. -----,---------,
Standard Standard Standard
Model 5etting(lIIIII) Model SettinldlllfD) Model Setting(lIIIII)
CSO 10.0( PB40A XR80 18.5
50, C50M 15.5 C50C, 50MB) 21:0 -~-. _.. .. - C'J2lWi~, CJ360T. CL360 18.5
550. 65 19.5 ST90 21,0 .-..- ..-- "XR250 14.5
50. N 50 10.0(PA08Bl8l) CT90KS 20,0-- _ Mlt250·· 20.0
O,N 10.2 PA08 CT90K9 10. j~' Cli250T 15.5
21.0 CB90JX 20.6"· th250 19.0
5550ZKl 20.0 MD90K2 20--'l?.. -------·- .. _-1.~O· 21.0
50R. 50, 50G 12.i
50, 0 12. GllO.CGI25
NF50. NY50 10. i XLI00S, 125
0, 50K 1 19.0 CBI00K3
Y50 20.0 XLI25K4
50 XE50 20.0 CR125R
0, 5 21. 5 CDl25T, ClJ125T 2 B400F 21.0
ST50, 0 10. i CBUST.CBJ25T1, 25 00 20.0
50,M 1 10.0 MT125.XLI25, 125 00. 00 15.5
12. CMI25T. I 5TZ B4ooN, GUoo, GLSOO 15.5
C 125JX 00 3. CB550K3 14.5
CBI2SS. CDl2SS, SLUSS X500 15.5
CBI25S X 500 14.5
CR125M2, LI25S CB650 12.5
10. 35 750KS, CB750F 3 14.5{ D42A1B
I C10 13.5 70 .. . 750A 'i7,'78) 12.5
0 15.5 750 Z; CB750FZ 15.5
70, 7.0 A 70l::J, 626B) MRi75
- ____ ~~·.--20·.( CB750KLTDZ 15.5
10.7 CM185T 14.5 900 15.5
0,

75K2
~~TCllO 20.
20.0
21.0
5 XR185
XLI85S ~
]2,5
12.5
CBXl 0 15.5

20. Courtesy of Honda4Fun

www.hondafour.com www.honda4fun.com
Table 1.
, L
2 2 17 3
 ',.

~
'"
• ••
----------- 2. HOLDER, UNIVERSAL
07725-0010101
------------------_.~ 3. SPANNER, PIN
07702-0010000
Courtesy of Honda4Fun
www.hondafour.com www.honda4fun.com • PURPOSE OF USE • PURPOSE OF USE
This tool is used to stop the rotation of the fly- This tool is used for adjusting or removing top
wheel. drive sprocket, ete. (Fig.I) steering thread. rear. cushion spring adjuster,
etc. (Fig.I)

8';
5.5';
CDLock screw
®Handle

Flg.1

(j)Hook
®Nut

r-.·.. ·
'- ... - .
" Flg.3

• METHOD OF USE
To use this tool, place hook in slit and anchor
firmly. (Fig.2).Although the usable diameter ifi
from 35mm to 48mm, when it is not Possible to
hook firmly, use in the following manner.
• METHOD OF USE Remove nut (Fig.3-®) retaining the hooks (Fig.
3-(D) and interchange the hooks so the left and
Loosen Jock screw (Fig.l-Q),turn handle(Fig.l-®) right are symmetrical. (Fig. 3)
and set pitch to the required value. Next. after
securely locking with the lock screw, apply tool
to the flywheel and drive sprocket. (Fig.2) • APPLICABLE MODEL
)If Usable range: 52mmto 114mm
May be used in common with all model motor-
cycles .
• APPLICABLE MODEL
May be used in common with aU model motor-
cycles. Courtesy of Honda4Fun
www.hondafour.com www.honda4fun.com

4 1l\1Il\l1l1I1II1lJZ• • • • • • • • •IIIIIIMI• •IIIIIII• • • • • • • • • • • • • • • • • • • 5

 Emm:a _ r _ .4mmm
4. WRENCH SET, TAPPET • APPLICABLE MODEL
Courtesy of Honda4Fun ADJUSTING
www.hondafour.com www.honda4fun.com 07708-0030100 07708-0030200 07708-0030300 07708-oo30~0
07708 - 0030000 MODEL Wrench Wrench Adjusting Adjusting
• PURPOSE OF USE 8X9 lOX 12 ( A) (B)

This is a tool used for adjusting tappet gap.

C/CD/CL/SS/SO 55fC/SOM
ZSOA ZOOM Z50AK2 -ZSOAK8
••
(Fig.1) ST/CT/SO
CB/TL/50
••
CB50-Kl
CFSO CF70
••
•••
TL/XESO CBSOJ CY50K2 XE75
CYSO
MD/~/70/90
C/CS!CL/CD65 C/CL/SL/CD!70 C/CDI70M
ST/CTl10 CT70M
••
(j) 07708-0030100
XL70
ATC70
••
•••
Wrench ax 9 CT70K8
® 07708- 0030200 XR75K4
USOO
Wrench lOX 12
•••
C/CMI crn
® 07708- 0030300 CS/CD/CL/SL/90 ,
••
Adjusting( A) STOO

••• •••
ATC90K3
@ 07708- 0030400

•••
CB90 CL/SL/90K CB/CD/CL/125S CB125JX
Adjusting (B) CB/CL/SL/lOO CB/CLlZSS

Fig.1
XLiOO XL125
CGIlO CG125
• ••
CB125-K5 CLl25
MJ125
'5 •
• • •
CB125B6
CR125M
• •• • •
CR125
•
CT125
CB/CD/125T
•• • •
••
CBI25K6
CDI25K5
TLl25
• •• ••
••
CR125M2-M4
XLl25S
•
CB175-K6 CD175-K6 CLl75-K6
XL175
• • • •
MR175
• •
•• ,
•••
CM185T
CB/CLlroo ,
C/CTI200
XL250 XL350 • (XL2SOj • • •
• (XL250)
SL250S
• •
•• ••
CR250M
M12,.
TL250
MR250
•
• •• •
••
Fig.2 CB250G5 CJ250T CB360G CJ360T CL360
CB250T CB400T CB400A
•
XL250S
CB350F
•• •••
• METHOD OF USE CB400F
•
••• •
GL400 GLSOO

Use wrench matching the outside diameter or the

CB500
CBSSO CB550F
••
•• •••
adjusting nut (Fig.l-<D.®) and the adjusting tool CB750-K7
(Fig.l-@,@)matching the shape of the adjusting sc- CB750F

••
CB750A
rew.
Loosen adjusting nut with the wrench, adjust tapp-
GLlOOO
•
et gap to the prescribed value (refer Service Ma-
nual or Owner's Manual) and retighten adjusting
nut in this condition. (Fig.2)

Courtesy of Honda4Fun
www.hondafour.com www.honda4fun.com

6 7 III Jill
\
7
 ~----------------_. 5. WRENCH SET, RETAINER
------------------~ • APPLICABLE MODEL
Courtesy of Honda4Fun
07710-0010002
www.hondafour.com www.honda4fun.com • PURPOSE OF USE 07110-0010100 07110-0010200 07110-0010300 07110-0010401 07110 0010501
MODEL Retainer Retainer Retainer Body! A) Body(B)
This tool is used to remove the wheel bearing ( A) (B) (e) MI2x 1,5 MI2x 1.0
retainer when replacing the front or rear wheel
bearings. (Fig.! )
CBl25B6
CRl25M
•
•• ••
CRl25
CB125K6
•• ••
CBl25T CD125T
••
•••
CD 07710- 0010100 MR175

•••
@ ® Wrench (A)
CB/CL/200

® 07710-0010200
CB25)-K3 CL250-K3 SL250 CB3S0-K4 CL3S0-K4 SL3S0-K4
XL250 XL350
••
••• •••
Wrench (B) SL250S
® 07710- 0010300 CR25l)M
MT250
® Wrench (C)
TL250
• •
•••
007710- 0010401 MR250
••

000 •
Body (A) Screw diameter M12x 1.5 CB250GS CJ250T CB360G CJ360T CL360
® 07710- 0010501 XL250S
••
•• •••
Body (B) Screw diameter M12x 1.0 CIl350F
CB400F
GUOO GL500
.' ••
Fig.!
CBfSO-KS
CBSOO
CUSO-KS
• •• •• •
CBSSO
•• ••
'.
CBSSOF
CB500T
C"'O
• •• •• •• •
••• ••
CB7SO-K7

••• •
CB7SOF
CB7S0A
••
•• •••
CB7SOK
CB900F
GLlOOO
• ••
CBXlOOO
• • •

@Handle
@Shaft
@Hex.agonal portion

Fig.2 Flg.3

• METHOD OF USE
Apply wrench of the correct size matching the
front or rear wheel bearing retainers (Fig.l--cD.@)
and the tool matching the screw pitch of the bea-
ring retainer (Fig.l-@or@) as shown in Fig.2.
<Caution>
Always select the tool of the correct size
matching the screw pitch of the retainer as the
retainer cannot be removed if the size is in
correct.
Next insert shaft (Fig.2-@) of tool on which the
wrench is set into the wheel bearing and turn ha-
ndle (Fig.2-(D) until there is no clearance between
the wrench, wheel hub and handle.
Secure handle and turn the hexagonal portion 07
mm diameter) (Fig.2-@) of the shaft and remove
the bearing retainer. (Fig.3)
.*Elf the rotation of the shaft is stiff, loosen hand·
Ie slightly and try again.
When reassembling, set as in the foregoing proce.
dure and insert bearing retainer by turning the
Courtesy of Honda4Fun
hexagonal portion of the shaft. www.hondafour.com www.honda4fun.com
8 PI 311; 'l1lll!111 Iff TIWIi litif mrmiiEI...ilIIlBl.1 PI rlil Rm IIJfli
9
 6. WRENCH SET, LOCK NUT
------------------~ • APPLICABLE MODEL

Courtesy of Honda4Fun 07716-0020002

www.hondafour.com www.honda4fun.com 07716-0020100 07716-0020202 07716-0020300 07716-0020400 07710-0020500
MODEL Wrench Wrench Wrench Wrench Extention
• PURPOSE OF USE 2OX24 20X30 17X27 3OX32 Handle & Bar
This tool is for loosening or tightening the lock
C/CD/CL/SS/50 SS/C/50M
pe/Ps/so pe/PS/SOKI
••
nut when disassembling or reassembling the clut- Z50A ZOOM Z50AK2- ZSOAK8
• •
ch. (Fig.I) ST/CT/SO
CBSO-KI
••
<D 07716- 0020100
Wrench 20X 24
CFoo enD
CYSO
• ••
® 07716- 0020202 M050

••
e/cs/eL/CD/55 C/CL/SL/CDI70 C/CD/70M OM)
Wrench 26 X 30 • (C10,
ST/CT/70 CT70M
aD 07716--0020300
•••
XL70
Wrench 17x27 ATC10

•••
@ 07716- 0020400 CT10K8
Wrench 30X 32 XR15K4
••
$} 07716-0020500
US90
C/CM/CT/go
CS/eD/CL/SL/go
•• •• •••
Extention, Handle & Bar STOO
ATC90K3
'it •• ••
CB/CL/SL/90K CB/CD/CL/125S CBl25JX
•
Fig.1 CD/CL/SL/IOO CB/CL!125S
XLlOO XLl25
•• •
••
CS110
••
CGllO CGI25
,
CBI25-K5 CLl25-K5
MT125
• •
C812586
•
CR125M
CTl25
•• •
CB125K6
CDI25K5
••
••
TLl25
XLl25S
CBI7S-K6 eDI7S-K6 CU7S-K6
XL175
••
MRl1S
•
CM185T
C200 CT200
• •
Fig.2 Fig.3
CB200 CLWO
CBZ50-K3 CL250-3 SL250 CBa5(l-K4 CLaso-K4 SL350-K4
••
XL250 XL350
SL250S
•• ••
CR250M
• ••
MT250 •
TL250
MR250
• • ••
CS250GS CJ250T CB360G CJ360T CL360
CB250T CB400T CB400A
• • •• ••
XL250S
CB400F
• ••
GL400 GL500
• • ••
••
CB450-K5 CL450-KS

•••
CBSOOT
c"SO . •
•••
CB150-K7
Fig.4

•••
CB150F
• METHOD OF USE CB750K
CB900F
•• ••
<DFit extension and handle (Fig.l-®.®) to the wr-
GLlOOO
CBXlOOO
• ••
ench (Figl-(D-@)of the correct size matching
the shape and size of the lock nut. (Fig.2) Next, fit
wrench onto lock nut and turn the handle to ti-
ghten or loosen the lock nut. (Fig.3)
®To raise or bend the loek washer serrations,
use end portion of the handle(Fig.l-@)and gradu-
ally lift up aU of the serrations. (Fig.4) When
assembling, always ensure that all of the lock
washer serrations are bent before tightening the
lock nut. Courtesy of Honda4Fun
www.hondafour.com www.honda4fun.com

10 11
 ,

~----------------- 7 . PULLER, FLYWHEEL

----------------_.~ • APPLICABLE MODEL
Courtesy of Honda4Fun & ROTOR
www.hondafour.com www.honda4fun.com
07733-0010000 MODEL 07733-0010000

• PURPOSE OF USE
C/CD/CLISS/SO 55fC/SOM
pe/Ps/so fe/PS/SOKI
••
This tool is used to pulJ out the rotor and fly-
ZSOA ZOOM ZSOAK2 - Z50AK8
QASO
••
ST/eT/SO
•
••
wheel. (Fig.I) MRSO
CB/TL/50
CDThis is used for rotors with screw diameters
of MIO X 1.25 and M14 X 1.5 and for the flywheel
PMSO
CB50-KI
••
puller handle.
CFoo CF70
TL/XE!50 CB50J CY50K2 XE1S
••
•••
®This is also used for flywheels with screw dia. CYSO
meters of M24X1.0 and M27X1.0(Ieft handed MD/sonO/go
MB50
screw).
C/CS/CL/CD/65 C/CL/SL/CD!70 C/CDI70M
ST/CTI70 CT70M
••
ATC10
CT10K8
••
XR15K4
USOO
••
C/CM/CT/90
CS/CD/CL/SL/90
••
STOO
ATC90K3
••
CB90 CL/SL/90K CD125S CB125JX
CB/CL/SL/IOO CB/CL/l2SS
••
•••
XLlOO XL125

i
CSllO
CGllO CGl25
CBl2S-K5 CL125-K5
MTl2S
••
CB12586
•
CTl25
CB125K6
••
Fig.1 CD125K5
TL125
••
XL125S
XL115
••
MR115
•
C/CT/2OQ
GL400 GLSOO
••

Fig.3

• METHOD OF USE
CDRotor
Adjust rotor puller to the rotor screw diameter,
screw onto rotor and pull out the rotor.
@Flywheel
Adjust flywheel puller adaptor (Fig.l-@) to the fly·
wheel screw diameter and fit onto the rotor
puller (Fig.l-(j). Next, after screwing the adapt·
or fully onto the flywheeJ. using a wrench as a
stop, screw in the rotor puller and puJl out the
flywheel. (Fig .3)
Courtesy of Honda4Fun
www.hondafour.com www.honda4fun.com
12 j 18
 ~------------$'
<f)'i,.<':. ~
, ' ..

Courtesy of Honda4Fun
8. PULLER, ROTOR
------------------~ • APPLICABLE MODEL
www.hondafour.com www.honda4fun.com
07733 - 0020001
• PURPOSE OF USE MODEL 07733-0020001

•••
CR125M
This tool is used for pulling out the rotor (Fig.1) CB/CD/l25T
CB175-K6 CD175-K6 CLl15-K6
This is used for rotors with screw diameters of
M16x1.5,M18x1.5, M20X1.5and M22X1.5.
CMI8ST
CB/CL1200
••
•••
CB250-K3 CL250-K3 SL250 CB350-K4 CL350-K4 SL350-K4
XL250 XL350
SL250S
f MT250
•
I TL250
MR250
••
CB250G5 CJ250T CB360G CJ360T CL360
CB250T CB400T CB400A
••
XL250S
•
CB350F
CB400F
••
GL400 GLSOO
•
CB4SO-KS CUSO-K5
C8500
••
C8550 CBSSOF ·f •
••
CB500T
CB650
CB150-K7
•
CB750F
CB750A
••
Flg.1

Fig.2

• METHOD OF USE
Set rotor puller to match size of rotor screw,
screw in and pull out rotor. (Fig.2)

Courtesy of Honda4Fun
www.hondafour.com www.honda4fun.com
14 1DIIIIIJIIIIIIIiIIllUIlFT lIlillill III If 1 FE 111111111 111m 15
 ..,:

.o _
------------------~
~

9 DRIVER IN/OUT SET. • METHOD OF USE

Courtesy of Honda4Fun VALVE GUIDE CDWhen "driving out the valve guide
www.hondafour.com www.honda4fun.com Use a remover (Fig.l-(!),@> matcJi'ing the inside
07742-0010000
diameter of the valve guide and drive out the
• PURPOSE OF USE valve guide with a hammer. (Fig.2)
®When cutting the valve guide
This tool is used driving valve guides in or out If the end of the" valve guide to be driven out
and for cutting the ends of the valve guide(Fig.l) has become sharp, cut the end of the valve gui-
de as per the following procedure to secure su-
fficient contact area for the remover as there
1 will be danger of damage to the cylinder if the
remover is used in that condition.
(j) 07742-0010100
Remover 5.5
J Fit pilot matching the inside diameter of the va·
Ive guide (Fig.l-@-@)to the cutter holder (Fig.
® 07742-0010200 1-(1).
Remover 6.6
® 07742- 0020100 Place on valve guide as shown in Fig.3 and,
Driver (A) turning handle clockwise, cut until sufficient con·
@ 07742-0020200
tact area is secured for the remover.
Driver (B)
® 07742-0020300 @When dring in the valve guide
@@@ Driver (C) Fit driver(Fig.l-@-@)matching the outside dia-
® 07742-0020400 meter of the v,alve guide as shown in Fig.4 and
Driver (D)

H\
drive in with a hammer. However, there are so-
® 07742-0030100
Cutter, Valve Guide me types of vehicles in which the remover (Fig.
® 07742- 0030200 l--<D.®) is also used for d riving in the valve gu-
@ Pilot 5.5 ide.
® 07742-0030300 <Note>
Fig.1 Pilot 6.6
@ 07742-0030400 When driving in the valve guide, always drive
Pilot, 7.0 in to the- exact prescribed height. (see manu:a))

Fig.2

I
~

Fig.4

Courtesy of Honda4Fun
16 www.hondafour.com www.honda4fun.com
1111 17
 ,

~ .(S.U.'{

• APPLICABLE MODEL
•
------------------_.~
10. DRIVER SET, BEARING
07746-0010001
07742 07742 01142- 07742- 01742 07142 01142 01142- 01742 07142
0010100 0010200 0020100
"'' 5O 0020300 0020400 0030100 0030200 0030300 0030400 • PURPOSE OF USE
MODEL Relllover ReMOver Driver Driver Driver Driver
Cutler,
Pilot Pilot Pilot
Valve
5.5 '.5 (A) (8) (C) (D) Guide 5.5
••• 7.' This tool is used to drive in ball bearings.

••• •• •• ••
C/eD/eL/SS/50 5S/C/SOM
There are two types available depending on where

,.•••
PC50/PS/SO PC/PS/SOKl • (peSOKl)
the baH bearings are used.
••• •••
Z50A Z50M Z50AK2-Z50AKS
ST/eT/SO
CB/TL/SO
•• For driving in the ball bearing inner race.
For driving in the ball bearing outer race.

••
CB50-Kl • •
CFSO eF70
TL/XE/50 CB50J CYooK2 XE75
•• •• ••
•
•••
•••
CYSO

••• •• ••
MD/50/70/90
C/CS/CL/CD/65 C/eL/SL/CD/70 C/CD/70M
• ••• ••
ST/CTI70 CT70M
XL70
•• •
•••
ATC10·
•
CT1OK8
XR75K4
•• •• ••
US90
C/CM/CT/90
•• •• •• ••
••• •
••• ••
CS/CD/CL/SL/90
STOO
•
••• •••
ATC90K3
CB90 CL/SL/90K CDl255 CB125JX
CB/CL/SL/IOO CB/CL/126S
•• ••
XLiOO XLlZS
CSlIO
••• • • •• ••
•
•• ••
CGIlO CGl2S
CBI25- K5 CL125- K5
•• •• ••
••
CBl25B6

••
CTIZ5. •
••• •• ••
CB/CD/IZ5T
CB125K6
CDlZ5K5
•• • •
TLl25
XLl25S
•• •
• •
• •••
CB175-K6 CD175-K6 CU1S
XLl75
K' • • • •• •
CMl85T
CB/CL/200
•
• • •• ••
CB250-K3 CL250 K3 SL250 CBSSO-X4 CL350-K4 SL350-K4
• • • • Fig.1
XL250 XL3S0
•• • • •
•• •• ••
SL250S
TL250
CB250GS CJ250T CB360G CJ360T CL360
• • • •
CD 07749-0010000 Handle
® 07746-0010100
(A)
Outer driver 32X35
XL250S
CBZ50T CB400T CB400A
•
_ (IN
_(EX)
•• •
.(IN) .(EX) ® 07746-0010200 Outer driver 37X40

•• •• ••
CIl350F • (1) 07746-0010300 Outer driver 42X47
CIl400F • •
® 07746-0010400 Outer driver 52X55

•• •••
GUOO GLSOO ® 07746-0010500 Outer driver 62X68
CIUSO-K5 CUSO-K5 • • (f) 07746-0010600 Outer driver 72X75
••
• ••
CB500
® 07746-0040100
CB550 CB550F
CB500T • • • •• • ® 07746-0040200
Pilot 10
Pilot 12
CB650 • ••
•
• ••
• • @> 07746- 0040300 Pilot 15

•••
CB750-K7 @ 07746-0040400 Pilot 17
CB750F
@ 07746-0040500 Pilot 20
CB750A • •••
• •
••
CB750K @ 07746-0041000 Pilot 22
CB900F • • •
® 07746- 0040600 Pilot 25
• ••
GLlOOO @ 07746-0040700 Pilot 30
CBXIOQO
• • @ 07746- 0040800 Pilot 35
@ 07746-0040900 Pilot 40
@ 07746-0030100 Handle (C) 40
@ 07746-0030200 Inner driver 25
® 07746-0030300 Inner driver 30
® 07746-0030400 Inner driver 35
@ 07746-0020100 Handle (B) 22
@ 07746-0020200 Inner driver 15
@ 07746-0020300 Inner driver 17
Courtesy of Honda4Fun @ 07746-0020400 Inner driver 20
Courtesy of Honda4Fun www.hondafour.com www.honda4fun.com
www.hondafour.com www.honda4fun.com

18 It I
19
 · _·_ ····_--~-~---r-1-~---~'-----

r
~------------------- ._-----------------~
Courtesy of Honda4Fun
www.hondafour.com www.honda4fun.com

• METHOD OF USE • APPLICABLE MODEL

Inner race (.) Outer race (-)
1. When driving in the ball bearing outer race.
Courtesy of Honda4Fun Outer driver Pilot
(Example) Bearings driven into the wheel hub. Ball Bearing
www.hondafour.com www.honda4fun.com
No.
Inner driver Ha"~e Inner driver HaRd~e
"m·
d1.
Place outer driver (Fig.l-®-CV) matching the 15 17 20 22 25 30 35 40 32x35 37X40 42X47 52X 55 62X68 72X75 10 12 15 17 20 22 25 30 35 40 A
bearing size. pilot (Fig.l-®-@) and handle
(Fig.2) onto the bearing to be dr~ven in and
. 6002
6003
• • •• •• •• ••
•
drive in with a hammer.( Fig.3)
6004
•• • • • •
6005
6006
• • •• • • • • ••
6007
•• ••
6008
6201
•• • • •••
6202
•• • • • • • •
6203
6204
• •• • • • •
62/22
620'5
6206
• • •• • • • • ••
6207
6208
• •• • • •
6300
•• •• •
6301
•• •••
Fig.2 Fig.3
6302
6303
• • •• ••
6304
63/22
• •• •• •• ••
2. When driving in the ball bearing inner race.
(Example) Bearings pressure-inserted into the'
6305
6306
• • •• • • • • ).•
crank shaft.
Place inner driver matching the bearing size
6307
6308
• •• i

(Fig.1-@l-®or@-@) and the handle (Fig.@Ior

or@) onto the bearing race(FigA) and drive in
with a hammer.(Fig.5) There are also instances
6403
6404
• • •• • • •• ••
in which the handle only is used to drive in the
bearing race depending on the size of the bea-
6405
6406
• • •• 14l
•.
'

.':"-:
~

ring.
(Refer to Tadle of Applications) 6407
6408
• ••
6902
6903
• • ••
6904
6905
••• • • • • • ••
6906
6907
• • •• • • • • ••
6908
16002
• • •• •• • • • ••
16003
16004
••• • • •• •• •
•
16005
16006
• • •• •• • • • •• •
16007
Fig.4 Fig.5
16008
• • ••
20 1 21
 ~ .o _
11. DRIVER SET, FRONT FORK
-----------------_.~ • APPLICABLE MODEL
Courtesy of Honda4Fun OIL SEAL
www.hondafour.com www.honda4fun.com
07747-0010000
07747-0010100 07747-0010200 07747-0010300 07747-0010400 07747-0010500 07747-0010600
MODEL
• PURPOSE OF USE Body A.T.T.( A) A.T.T.(B) A.T.T.(C) A.T.T.(D) A.T.T.(E)
C/eD/CLlSS/sO 55fC/SOM • (CL/SS50) • (CL/SSSO)
This tool is used when driving in the front fork
oil seal. (Fig.I)
STSO CT50
MR50
•• • •
CB/TL/50
C850-Kl
•• • •
•• ••
TL/XE/SO CB50J CY50K2 XE75
CY50
CD MD/sono/eo
•• •
•••
MB50
C/CS/CL/CD/65 C/CL/SL/CDI70 C/CD/70M
••

•
ST/CT1a CT10M
XL70
XR75K4
•• •••
Q)07747-0010100 Body
Q)07747- 0010100
19.5_)
CS/CD/CL/SLf90
•• •
( Drive~in depth 19.5_) BT90
14.0_ 14.0_ CBOO CL/SL/90K CD125S CB125JX
•• • (90ce) • (I25ccl

00000
®O7747-0010200 A.T.T.(A) @07747-0010200 A.T.T.(A) CB/CL/SLIlOO CB/CL/1255 • (loocc) • (l25cc)
@07747-0010300 A.T.T.(B) @07747-0010300 A.T.T.(B) XLlOO XLl25
• •
@O7747-0010400 A.T.T.( C) @O7747-0010400 A.T.T.( C)
CSllO
CGllO CG125
•• ••
@O7747-0010500 A.T.T.(D)
@O7747-0010600 A.T.T.(E)
@O7747-0010500 A.T.T.(D)
@07747-0010600 A.T.T.(E)
CB125- K5 CLI25- K5
MTl25
•• •••
CBl2586
CRI25M
•• •
Fig.1 CR125
CT125
•• • •
CB/CD/125T
CB125K6
•• ••
CDl25K5
• •
TLl25
XLl25S
••
• •
•• ••
CR125R
CR125M2-M4
CB175-K6 CD175-K6 CLl75-K6
• ••
XLl75
MR175
•• ••
CMIS5T
••
CB/CL/200
• ,
••
CB250-K3 CL250-K3 SL250 CB3S0-K4 CL350-K4 SL3S0-K4
XL250 XLaso ,
CR250M
MT250
••
TL250
MR250
• •
CB250G5 CJ250T C8360G CJ360T CL360
•
SL250S
C8250T C8400T C8400A
• •
Fig.2 Fig.3 XL250S
CB3S0F
•• •
C....F
GL400 GLSOO
•
•••
C84SO- K5 CL450- K5
CB500
•
• METHOD OF USE
CBSSO CBS50F
C"""'T
•• ••
CB650
•
Fit A.T.T.(Fig.I-@-@) matching the front fork
CB7SO-K7
CB750F
•• ••
pipe diameter(inner tube) and the fork bottomease
diameter (outer tube) onto the tool proper (Fig.l
C8750A
C8750K
•• •••
-(1)) and drive in the oil sea) whiJe guiding with
C8900F
GLlOOO
•• ••
the fork pipe. (Fig.3) CBXlOOO
•
<Note>
As the oil seal may be driven in to 14mm. and 19.5
mID from the edge of the bottom of the fork casing

on certain types of vehicles in which this depth is

fixed (see manual), select and drive in to the pre-
scrihed depth.( Fig.2) i
I Courtesy of Honda4Fun
22 I www.hondafour.com www.honda4fun.com
28

1
'1
 I ------------------~
~----------------- 12. COMPRESSOR,
f
I, • APPLICABLE MODEL
Courtesy of Honda4Fun VALVE SPRING ,,.
www.hondafour.com www.honda4fun.com MODEL 07757-0010000
07757 - 001 0000
• PURPOSE OF USE
C/CD/CLISS/SO SS/C/50M
Z50A Z50M Z50AK2- Z50AK8
••
QASO
•
This tool is used to compress the valve spring
ST/CT/SO
CB/TLl50
••
•••
when removing or installing the valve cotter. As CBSO-KI
this tool is provided with a "quick lock" device, CFoo eF7Q
TL/XE/SO CB50J CY50K2 XE75
working time is greatly shortened compared to
the conventional tools_ (Fig.I)
CYSO
MD/SOI10/90
••
C/CS/CL/CD/65 C/CL/SL/CDI70 C/CDI70M
ST/CT170 CT70M
••
••
XL70
ATC10

•••
@ CT70KS
XR15K4
US90
C/eM/eT/go
•
ill Frame boss
CS/CD/CL/SL/90
ST90 ~.i
••
® Pressure screw
set position
ATC90K3
CBOO CL/SL/90K CDl25S CBI2SJX
••
•••
CB/CLlSLlIOO CB/CL/IZS5
@ A.T.T. XLiOO XLl25
@ Lever of the quick CSIlO

•••
Jock device C;:G1l0 CGl25
CB12S-KS CL125-KS
(§) Lock lever
C812586
® Handle
••
CTl25
CD/CO/12ST
Fig.1 CB12SK6
CD125K5
••
TL125
XL125S
••
CB115-K6 CDJ75-K6
XLl75
CL115-K6
••
•••
CMISST
C/CTI200
CB/CLI200
CB2&I-K3 CLZ50~K3 SL250 CB350~ 1(4 CL3S0-K4 5L3S0-K4
XL250 XL350
••
••
TL250
CB250G5 CJ250T CB360G CJ360T CL360

•••
5L2505
CB250T CS400T C840M
XL250S

••
CB350F
CB400F
GUOO GL500
•
CB450-KS CUSO-K5
CBSOO
••
C8550 CBssoF
•
Fig.2 CB500T
C8650
••
CB750-K7
CB750F
••
• METHOD OF USE CB750A
•
ill
Match pressure screw set position (Fig.l-@) to
CB750K
CB900F
••
the face of the frame boss(Fig.I-(!).
GLlOOO
CBXlOOO
••
® Fit A_T.T. (Fig.l-@) onto the valve spring reta-
iner and press lock lever (Fig.I-(§) onto the top
of the valve by manipulating the lever of the
quick lock device (Fig.I-@).
@ Turn handle (Fig.I-@) and screw in while pushing
the lock lever in the "Lock" direction. (Fig.2)
(In this instance, it will lock automatically when
screwed in slightly.)
i
I
.!
@ Remove valve cotter, loosen pressure screw,
release lever of the quick lock device and pull
j
out lock lever fully.
I III
Courtesy of
www.hondafour.com
Honda4Fun
www.honda4fun.com

25
24

I
!
 mm!i:D... ~ _
13. DRIVER SET, PIN
-----------------~ • APPLICABLE MODEL
Courtesy of Honda4Fun
07744-0010000
www.hondafour.com www.honda4fun.com • PURPOSE OF USE MODEL 07744-0010100 07744-0010200 07744-00103011 07744-0010400 07744 0010500 07744 0010600
Pin 2.5 Pin 3.0 Pin 3.5 Pin 5.0 Pin 6.0 Pin 8.0

•••
ST/CT/SO
This tool is to drive the spring pin in or out. CF50 CF10
(Fig. I) ST/CT/70 CT70M
GUOO GLSOO
CB750A
•
•
CBXl000
•

@--------
Q)

CD07744-0010100 Pin 2.5

®O7744- 0010200 Pin 3.0
@07744-0010300 Pin 3.5
® @O7744-0010400 Pin 5.0
@07744-0010500 Pin 6.0
@ @07744-0010600 Pin 8.0

Fig.1

Courtesy of Honda4Fun
www.hondafour.com www.honda4fun.com

Fig.2

• METHOD OF USE
Fit pin driver (Fig.l-(!)-@), which matches the
outside diameter of the spring pin. onto the pin
and drive the spring pin out with a hammer.
(Fig.2)

Courtesy of Honda4Fun
www.hondafour.com www.honda4fun.com

26 27
 ~----------------- r ,¥t
,
:lI

,I
----------------_.~
14 . DIS/ASSEMBLY TOOL, ~- • APPLICABLE MODEL
Courtesy of Honda4Fun REAR CUSHION
www.hondafour.com www.honda4fun.com
07959 - 329000 I MODEL 07959-3290001
• PURPOSE OF USE C/CD/CL/SS/50 55fC/SOM
pe/PS/SO pe/PS/SOKt ••
This tool is used to compress the rear cushion
STI.CT!SO
CB/TL/50
••
spring to remove or install the spring seat stop- NC50
NF50 NF15
••
per, and to disassemble or assemble the rear
cushion. (Fig.I)
CB50-Kl
CF50 CF70
••
••
TL/XE/50 CBSOJ CY50K2 XE75
CY50

••
MD!50170/90
MB50

CD
FM50
C/CS/CL/CD/65 C/CL/SL/CD/70 C/CD/70M
••
ST/CTI10 CT70M
XL70
••
CT70K8
XR15K4
••
C/CM/CT/90
CS/CD/CL/SL/90
••
S1W
•
CDAdjusting nut
CB90 CL/SL/90K C01255. CBl25JX
CB/CL/SL/IOO CB/CL/125S
••
@P;n
@Handle
XLlOO XL125
C5110
••
•••
CCIIO CG125
CB125-K5 CLl25-KS
MT125

••
C812586
CBl25K6
CDl25K5
TLl25
••
XLl25S
CR125M2-M4
••
••
CR125
CTl25
CB175-K6
XL175
CDl15-K6 CLI75- KG
••
CMISST
C/eT/Zoo
••
CB/CL/200
CB250-K3 CL250'~K3 SL250 CB350-K4 CL350-K4 SL350-K4 . ••

r ••
XL250 XL350
MT250

•••
TL250
MR250
CB250G5 CJ2SOT CB360G CJ360T CL360

•••
SL250S
CB2S0T CB40QT CB40QA
XL250S
CB350F
CB40QF ••
Fig.2 Fig.3
GL400 GLSOO
CB450-K5 CL450-K5 ••
CBSOO
CB550 CBSSOF ••
•••
CBsooT
CB650
• METHOD OF USE CB150-K1

•••
CB150F
<DSet adjusting nut (Fig.I-CD) to the outside dia· CB150A
meter of the upper case of the rear cushion CB1SOK

and fit onto the rear cushion. (Fig.2)

CB900F
GLIOOO ••
® Insert pin (Fig.l-®) into the top portion of the
rear cushion to prevent rotation.
C9XlOOO
•
@ Turn handle (Fig.l-@) to compress the spring
portion of the rear cushion, remove the spring
seat stopper and disassembie.( Fig.3)
@ ReinstaUation may be carried out by the same
procedure. Courtesy of Honda4Fun
www.hondafour.com www.honda4fun.com

28 II 7 liP 29
 Courtesy of Honda4Fun

~--------------_/- -----------------_.~
www.hondafour.com www.honda4fun.com

15. SPANNER SET, NIPPLE • METHOD OF USE

Courtesy of Honda4Fun 07701 - 0020000 Use wrench(Fig.I-<D-@)of the correct size for
www.hondafour.com www.honda4fun.com the spoke nipples and tighten or loosen the spokes.
• PURPOSE OF USE
(Fi;.2)
When controlling the torque. tighten the spoke
This tool is used to adjust the tension of the spo-
nipples to the correct torque with a torque wre-
kes by turning the spoke nipples. (Fig.I)
nch after tightening all uniformally by hand. (Fig3)
It is also possible to control the tightness torque
Also. although the method of calculating the tight-
by using a torque wrench in combination.
ness torque is as shown in Fig.4. refer to the
I manual for the prescribed value.

CD ! • APPLICABLE MODEL

I MODEL
07701-0020100
(A) 4.IX4.5
07701-0020000
(B) 4.5X5.1
07701-0020300
( C)5.8X6.1
C/CD/CUSS/50 SS/C/50M
PC/PS/50 PC/PS/50KI
••
CT50
CBITU50
• •
NC/50
•
CD07701-0020100 (A) 4.IX4.5
PA50
TL/XE/50 CB50J CY50K2 XE75
• •
@07701-0020200(B)4.5X5.1
@07701-0020300 (e) 5.8X6.1
CB50-KI
•
PM50
MD/50/70/90 • (ONLY MD50)

•
• (ONLY MDno 90)

Fig.1 C/CS/CL/CD/65 C/CL/SL/CDI70 C/CDI70M

XL70
••
XR75K4
C/CM/CT/90
••
CS/CD/CL/SL/90
•• • (ONLY CL90)

•••
CB90 CUSU90K CD125S CB125JX
CB/CL/SL/IOO CB/CLl125S
XLiOO XL125
••
CSllO
••
CGllO CGl25
CB125-K5 CLl25- K5
~~===~=~~ =~~=~~~~~~=~~~~.~ ~~
~25
. ••
CBl25B6
CRI25M
~~_
••
,
CRI25
•
CT125
CBI25K6
• •• i

CDl25K5
CBl25T C0l25T .(p.W)
•
.(R·W)
TLl25 .(R·W)
• (F.W)
XLl25S .(F·W) .(R·W)
CR125M2-M4 .(F·W) .(R·W)
Fig.2 Fig.3

••
CRl25R
When a torque wrench is CB175-K6 CD175-K6 CLl75-K6

used for a nipple spanner. XLI75

MR175
• •
the actual torque applied CMI85T
•
\
r---t to the spoke nipple will
not be indicated.
C/CT/200
CB/CL/2oo
• ••
CB250-K3 CL250-K3 SL250 CB3!»-K4 CL350-K4 SL350-K4
I Calculate the actual torque

•••
XL250 XL350
as follows. CR250M
A=Effective length of the MT250
iE-B A torque wrench TL250
••
MR250
B = Effective length of the
nipple spanner(Table.l)
CB250G5 CJ250T CB360G CJ360T CL360
••
U I}\ I
E- 90·
-I
R=Indicated value
T=Actual torque value app-
81.2505
~~~!r_~,~400T CB400A
~~._~-~- ••
•
CB3BOII
lied to the spoke nipple CU400Y . ~. .
••
''''V'_~''_

A+B T CB4&O-KII-·C"t:.tiO',"I('ft , ..._- -~~

-A-=If CB500 .~-="~.':~:"."~~~ -- _ •
Fig.4 Spanner Size B Size CBSSO CB55W
i-i:C"B"'::;;cT'-;;;c- _ ••
4.1mm, 4.5mm 15.7mm

•••
CB750-K7

~BI750FE~~=·:=:__ ~-·--
5.1mm, 15.5mm
5.8mm, 6.1mm 15.0mm CB750A
.. - .. ....
••
.- "'_.~~

CB750K ..,-_.. ,,-

Table.1 GLlQOO

30 31
 m:m:D _
Courtesy of Honda4Fun
www.hondafour.com www.honda4fun.com

pjii6w
.. :,J-,
TO ORDER
o Honda Common Service Tools are available through the same parts order channel
as Honda Special Service Tools.
o Please specify tool numbers and quantities required when placing orders on
common service tools and inspecting the tool as the case may be used by another
tool as the same work.
o Immediately contact your dealer if tools are defective at time of delivery. You
will be furnished with new tools if they appear to Honda, upon inspection, to
have been defective in material or workmanship.

32
Courtesy of Honda4Fun
www.hondafour.com www.honda4fun.com
 ,

Courtesy of Honda4Fun
www.hondafour.com www.honda4fun.com