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    Forward: MSD Saber Series Shear Model Number Serial Number

    Uploaded by

    jeffrey pelletier
    This manual provides information for safely operating and maintaining a LaBounty attachment. It describes the components and assemblies of the attachment, including the rotation assembly, hydraulic assembly, cylinder assembly, and mounting assembly. It also provides maintenance checklists and requirements for the hydraulic system. Proper use and maintenance following the instructions in the manual will provide efficient and reliable service from the attachment.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Forward: MSD Saber Series Shear Model Number Serial Number

    Uploaded by

    jeffrey pelletier
    300 views18 pages
    This manual provides information for safely operating and maintaining a LaBounty attachment. It describes the components and assemblies of the attachment, including the rotation assembly, hydraulic assembly, cylinder assembly, and mounting assembly. It also provides maintenance checklists and requirements for the hydraulic system. Proper use and maintenance following the instructions in the manual will provide efficient and reliable service from the attachment.

    Original Title

    shear labonty

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    This manual provides information for safely operating and maintaining a LaBounty attachment. It describes the components and assemblies of the attachment, including the rotation assembly, hydraulic assembly, cylinder assembly, and mounting assembly. It also provides maintenance checklists and requirements for the hydraulic system. Proper use and maintenance following the instructions in the manual will provide efficient and reliable service from the attachment.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    300 views18 pages

    Forward: MSD Saber Series Shear Model Number Serial Number

    Uploaded by

    jeffrey pelletier
    This manual provides information for safely operating and maintaining a LaBounty attachment. It describes the components and assemblies of the attachment, including the rotation assembly, hydraulic assembly, cylinder assembly, and mounting assembly. It also provides maintenance checklists and requirements for the hydraulic system. Proper use and maintenance following the instructions in the manual will provide efficient and reliable service from the attachment.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 18
    At a glance
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    The document outlines safety procedures and inspection checklists for operating and maintaining a shear attachment.

    The main components described include the upper and lower shear, cutting blades, guide blade, piercing tip, cylinders, and hydraulic system.

    Inspection procedures are divided into 8-hour, 80-hour, and rotation checks. They include inspecting bolts, wear plates, blade gaps, pins, and the hydraulic system.

    FORWARD

    This manual contains information for the safe and proper operation and maintenance of the
    attachment. Read the entire manual and the manual provided with the carrier machine before the
    initial start-up of the attachment. It is important to know the correct operating procedures of the
    attachment and all safety precautions to prevent the possibility of property damage and personal
    injury.

    The LaBounty attachment has been designed and manufactured with high quality materials and
    care in workmanship. The instructions in this manual have been prepared to assist that, when
    followed properly, the attachment will provide efficient and reliable service.

    Continuing product development and improvement may have caused changes in the attachment
    which are not reflected in this manual. If a question arises regarding the operation or maintenance
    of the attachment, contact a Stanley LaBounty dealer for the most current information available.

    REFERENCE INFORMATION
    All requests for information, service or spare parts should include attachment model and serial
    number. For the nearest Stanley LaBounty dealer contact:

    Stanley LaBounty
    1538 Highway 2
    Two Harbors, Minnesota 55616-8015 USA

    Phone: (218) 834-2123


    Fax: (218) 834-3879

    MSD Saber Series Shear

    Model Number MSD 3000R

    Serial Number 630026

    05.04
    TABLE OF CONTENTS

    Model Description .................................................................................... 1


    Basic Assembly ...................................................................................... 2
    Rotation Assembly .................................................................................. 3
    Hose Kit - Rotation.................................................................................. 4
    Hydraulic Assembly ................................................................................. 5
    Hose Kit - Hydraulic................................................................................. 6
    Cylinder Assembly ................................................................................... 7
    Cylinder Seal Orientation .......................................................................... 8
    Mounting Assembly ................................................................................. 9
    Speed Valve Assembly ........................................................................... 10
    Hydraulic Installation Requirements ......................................................... 11
    Inspection Checklist (8 hour) .................................................................. 12
    Inspection Checklist (8 hour, rotation) ..................................................... 13
    Inspection Checklist (80 hour) ................................................................ 14
    SEQUENCE
    MODEL DESCRIPTION
    ROTATOR
    ROTATING HEAD TURNTABLE BEARING

    CYLINDER FRONT CYLINDER PIN


    CONNECTION REAR WEAR PLATE
    (INSIDE)

    UPPER SHEAR

    HYDRAULIC
    MANIFOLD
    BLOCK
    CUTTING
    BOOM PIVOT BLADES
    GUIDE
    BLADE
    REAR CYLINDER PIN

    SPEED VALVE NOSE


    (INSIDE SHEAR) BLADE
    SHEAR STICK
    (SHEAR
    BODY) SLIDE PUCK LOWER
    RIGHT SIDE SHEAR

    NON-ROTATOR
    SHEAR
    CYLINDER

    SABER
    TIP

    ADJUSTMENT
    PLATES MOUNTING
    BRACKET
    APEX
    MAIN PIVOT
    GROUP

    NOSE PLATE SLIDE PUCK


    LEFT SIDE
    Rotation Assembly
    157028

    Item Part # Qty Description Item Part # Qty Description


    1 503852 4 FLAT NARROW WASHER 25 134906 1 COVER PLATE
    2 510666 1 RELIEF VALVE MANIFOLD 26 503077 4 SOCKET HEAD CAPSCREW
    3 503340 1 HYDRAULIC MOTOR 27 500237 4 FLAT NARROW WASHER
    4 511145 1 HOSE KIT 29 151404 4 COVER PLATE
    6 503853 4 HEX HEAD CAPSCREW 33 500271 1 O-RING SEAL
    7 503855 2 LOCK WASHER 34 108376 1 PINION
    8 511493 1 PLANETARY GEARBOX 35 109859 1 RETAINER PLATE MACHINING
    9 501551 4 HEX HEAD CAPSCREW 36 511538 2 HEX HEAD CAPSCREW
    10 501589 4 LOCK WASHER 37 501581 14 HEX HEAD CAPSCREW
    11 510806 72 HEX HEAD CAPSCREW 38 501446 14 FLAT WASHER
    12 503397 72 FLAT WASHER 39 502621 24 COPPER TUBE
    13 503857 6 GREASE FITTING 41 502675 2 HYDRAULIC ADAPTER
    17 501207 4 HEX PLUG 42 502904 2 GREASE ADAPTER
    23 502290 2 DIAGNOSTIC ADAPTER 46 502187 4 HEX HEAD CAPSCREW
    24 503348 1 TURNTABLE BEARING 47 501489 4 FLAT WASHER

    Revision 9
    Rotation Hose Kit
    511145

    Item Part # Qty Description


    1 500916 1 HYDRAULIC ADAPTER
    2 108939 1 HOSE ASSEMBLY
    3 108940 1 HOSE ASSEMBLY
    4 501026 3 HYDRAULIC ADAPTER
    5 500917 7 HYDRAULIC ADAPTER
    6 108941 1 HOSE ASSEMBLY
    7 137361 1 HOSE ASSEMBLY
    8 500940 1 HYDRAULIC ADAPTER
    9 500947 2 HYDRAULIC ADAPTER

    Revision 0
    Mounting Assembly
    147640

    Item Part # Qty Description


    1 147641 1 UPPER HEAD
    2 109779 1 PIN
    3 144872 1 COLLAR
    4 502902 1 HEX HEAD CAPSCREW
    5 501571 1 HEX NUT W/NYLOCK
    6 501238 2 BUSHING
    7 501239 2 SEAL
    8 503857 2 GREASE FITTING
    9 106868 4 SPACER
    10 137284 2 MANIFOLD BLOCK
    11 500265 8 FLAT WASHER
    12 501722 8 LOCK WASHER
    13 501721 8 HEX HEAD CAPSCREW
    14 500100 4 O-RING SEAL
    15 500091 4 FLANGE PLUG
    16 500090 8 SPLIT FLANGE HALF
    17 501446 16 FLAT WASHER
    18 501549 16 HEX HEAD CAPSCREW
    19 501890 2 HEX PLUG

    Revision 2
    Speed Valve Assembly
    511389

    (A) ASSEMBLY ** PART OF SEAL KIT 511502

    Item Part # Qty Description


    1 511567 1 MAIN VALVE ASSEMBLY, LEFTHAND
    2 511552 1 PILOT VALVE ASSEMBLY
    3 511540 1 CHECK VALVE
    4 511513 3 O-RING SEAL
    5 511541 4 SOCKETHEAD CAPSCREW
    6 511542 6 SOCKETHEAD CAPSCREW
    7 511511 4 O-RING SEAL
    8 511512 2 BLOCK SEAL

    Revision 1
    HYDRAULIC INSTALLATION REQUIREMENTS

    CYLINDER CIRCUIT

    Recommended Flow 120 - 190 gpm (454 - 720 lpm)

    Recommended Pressure minimum: 3600 psi (248 bar)


    maximum: 5500 psi (379 bar)

    ROTATION CIRCUIT

    Flow recommended: 8 - 10 gpm (30 - 38 lpm)


    maximum: 12 gpm (45 lpm)

    The hydraulic rotation motor is equipped with factory adjusted flow controls. They are set for normal
    operation of the motor and are adjustable for speed preference (see Safety, Operation and Mainte-
    nance Manual).

    *Maximum input flow is not advised for continuous duty due to inefficiency of the circuit. If an OEM
    auxiliary circuit is not available with these requirements, the LaBounty Rotation kit should be used.

    Pressure recommended: 2000 - 2500 psi (138 - 172 bar)


    maximum: 2500 psi (172 bar)

    The hydraulic rotation motor is equipped with a factory adjusted crossover relief valve. This valve has
    been installed to prevent damaging the motor due to excessive pressure from machine of overrunning
    loads. Any adjustment to valve without consulting factory will void warranty.
    ATTACHMENT MODEL ______________ EXCAVATOR HOUR METER__________

    ATTACHMENT SERIAL NUMBER _______________________ DATE__________


    8 HOUR INSPECTION CHECKLIST
    _______ 1. Visually inspect entire shear for any damage, including cracks, dents, or missing parts

    _______ 2. Inspect safety devices


    _______ a. All safety decals in place and legible - see decal and label maintenance
    section
    _______ b. All cab protection in good condition
    _______ c. All excavator warning systems working

    _______ 3. Lubricate all points -- refer to lubrication section of the manual


    _______ a. Each side of main pivot group (2 each side)
    _______ b. End of slide puck assemblies
    _______ c. End of front cylinder pin
    _______ d. End of rear cylinder pin
    _______ e. Boom pivot connection of mounting bracket
    _______ f. Cylinder connection of mounting bracket

    _______ 4. Inspect connecting pins and pin retaining hardware


    _______ a. Boom pivot pin of mounting bracket
    _______ b. Cylinder connection pin of mounting bracket
    _______ c. Front shear cylinder pin
    _______ d. Rear shear cylinder pin
    _______ e. Pinheads and pinkeepers

    _______ 5. Inspect all bolts


    _______ a. Visually check all bolts for looseness or damage

    _______ 6. Check slide pucks/back and front wear plate gaps


    _______ a. Refer to manual if gap exceeds 0.010" (0.25 mm)

    _______ 7. Check guide blade/upper front wear plate gap


    _______ a. Refer to manual if gap exceeds 0.030" (0.76 mm)

    _______ 8. Check cutting blade gap


    _______ a. Refer to manual if gap exceeds 0.010" (0.25 mm)

    _______ 9. Inspect piercing tip


    _______ a. Piercing tip fits squarely in lower jaw, rotate or replace as needed
    _______ b. Visually check bolts for looseness or damage

    _______ 10. Inspect nose blade for looseness or damage


    _______ a. Inspect lower nose wear plates, replace as needed
    _______ 11. Inspect Hydraulic System
    _______ a. Inspect hoses for wear and potential failure
    _______ b. Inspect hose connections for leaks
    _______ c. Inspect cylinder for leaks

    INSPECTED BY: __________________


    8 HOUR INSPECTION CHECKLIST

    If rotator equipped:

    _______ 1. Visually check all turntable bearing bolts and replace any that are loose or damaged

    _______ 2. Grease the turntable bearing -- refer to Rotator Maintenance section for instructions

    _______ 3. Inspect the rotation hydraulics system


    _______ a. Inspect rotation hoses for wear and potential failure
    _______ b. Inspect rotation hose connections for leaks

    _______ 4. Visually check all rotation assembly bolts

    INSPECTED BY: __________________


    ATTACHMENT MODEL ______________ EXCAVATOR HOUR METER__________

    ATTACHMENT SERIAL NUMBER _______________________ DATE__________

    80 HOUR INSPECTION CHECKLIST


    _______ 1. Inspect Blades
    _______ a. Rotate or replace upper cutting blades
    _______ b. Rotate or replace lower cutting blades, nose blade, and guide blade
    _______ c. Measure blade gap, refer to manual for shimming procedure and toler-
    ance range

    _______ 2. Inspect Upper Shear


    _______ a. Rotate or replace piercing tip\upper front wear plate if necessary
    _______ b. Check for cracks
    _______ c. Build-up and hardsurface upper shear

    _______ 3. Inspect Lower Shear


    _______ a. Build-up and hardsurface lower shear
    _______ b. Check for cracks

    If Rotator Equipped:

    _______ 1. Inspect all bolts connecting the turntable bearing to the upper head and shear
    _______ a. Replace bolts if retorque is necessary.

    INSPECTED BY: __________________


    Additional copies of this catalog are available by contacting your dealer or
    the Stanley LaBounty Parts Department and requesting "Parts Catalog"
    number 512142. You must include the attachment model number and
    serial number.

    Stanley LaBounty
    1538 Highway 2
    Two Harbors, Minnesota 55616-8015 USA

    Phone: (218) 834-2123


    Fax: (218) 834-3879
    www.stanley-hydraulic-tools.com

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