Direct View/Projection Television Troubleshooting: Training Manual

Training Manual
KV-36HV500
KV-57WV700
Direct View/Projection
Television Troubleshooting
DA-4 & DA-4X Chassis
Models: DA-4 DA-4X
KV-32HS500 KP-57WV600
KV-32HV600 KP-57WV700
KV-34XBR800 KP-65WV600
KV-36HS500 KP-65WV700
KV-36XBR800
KV-40XBR800
Theory of Operation & Practical Troubleshooting Tips
Course: C31P15
Table of Contents
1. DA-4 & DA-4X Introduction and 5. DA-4 & DA-4X Video Procesing ....45
PCB Interconnection ............................1 DA-4 & DA-4X Acceptable Inputs .................... 45
Introduction ............................................................ 1 Overall Block Diagram ........................................ 45
DA-4 & DA-4X PCD Interconnection ................. 1 6. DA-4 & DA-4X Chassis
Deflection Circuit .................................51
2. New Features (DA-4 Chassis) .........6
Horizontal Drive Circuit ....................................... 51
Scrolling Index ....................................................... 6
DA-4 Vertical Deflection Circuit ......................... 53
Digital Visual Interface (DVI) ............................... 6
DA-4X Horizontal Deflection Circuit .................. 54
Memory Stick® Interface ...................................... 8
DA-4X Vertical Deflectin Circuit ......................... 55
3. Power Supply
(DA-4 & DA-4X Chassis) .....................12 7. DA-4 & DA-4X Chassis
Communication Bus Networks ..........56
DA-4 Chassis Power Supply .............................. 12
DA-4 & DA-4X Data Communication
DA-4X Chassis Power Supply ........................... 20
Diagram ................................................................ 56
DA-4 & DA-4X Regulators .................................. 26
8. DA-4 & DA-4X Audio Circuits ........58
4. DA-4 & DA-4X
DA-4 & DA-4X Audio Block Diagram .............. 58
Protection Circuits ...............................27
DA-4 Protection Circuits ..................................... 27
DA-4X Protection Circuits ................................... 37
1. Introduction and DA-4 & DA-4X PCB Interconnection
Chapter 1 - Introduction and

DA-4 & DA-4X PCB Interconnection
Introduction
Overview
The C31P15 course covers the DA-4 (Direct View) and the DA-4X (Projection) chassis. The content includes
new features such as Memory Stick and DVI. Also included is theory of operation and troubleshooting tips for all
major circuits (Power Supplies, Protection, Deflection, Communications and Audio) in the DA-4 and DA-X chassis.
This training manual is based on the KV-32HV600 model.
Objectives
• New Features
• Circuit Theory of Operation
• Component and Board level troubleshooting
DA-4 & DA-4X PCB Interconnection

Overview
The DA-4 (Direct View) and DA-4X (Projection) chassis share many of the same PCBs. The only differences are
found in the RGB Drive, Power Supply and Flash Focus circuits. Table 1-1 indicates the circuits found on each
PCB and if the PCB is board or component level repairable for both the DA-4 and DA-4X chassis.
Table 1-1 DA-4 & DA-4X PCB Circuits and Repair Information
Board Circuits (DA-4) Circuits (DA-4X) Field Comments
Reparability
A • A/C • A/C Input Possible No DY-Conv.
Input • STBY 5V Component Circuit for DA-
• STBY 5V PS Level Repair 4X Chassis
PS • +9V Reg.
• +9V • +3.3V
Reg. Reg.
• +3.3V • +5V Reg.
Reg. • Main &
• +5V Sub.
Reg. Tuners
• Main & • Audio
Sub. Output
Tuners IC’s
• Audio
Output
IC’s
• DY-
Conv.
AD • N/A • Flash Board Level DA-4X chassis
Focus Repair ONLY
• Picture
Centering
• 5V Reg.
1
B • H-Protect • H-Protect Board Level Additional

• V-Protect • V-Protect Repair Circuits on DA-
• AD-DRC • AD-DRC 4X chassis:
• MID-XA • MID-XA • Extra
• HD-ADC • HD-ADC VM
• CRT Drive • CRT Drive circuits
• A/D DNR • A/D DNR & • D-Brd
• Differential SRAM RGB
Input • Differential connecti
(Memory Input ons
Stick®) (Memory • SRAM
• +1.8V Reg. Stick®) (IC3001)
• +2.5V • +1.8V Reg.
Regs. • +2.5V Regs.
• +3V Reg. • +3V Reg.
• +3.3V Reg. • +3.3V Reg.
• +5V Reg. • +5V Reg.
C CH (HS) or CR, CG, CB Possible Separate RGB
CX (HV/XBR) • RGB Drive Component drive boards in
• RGB Drive Level Repair DA-4X chassis
D • H&V • H & V Drive Possible Main Power
Drive • H&VD Component Supply located
• H & V DY • HV Drive Level Repair on D-Brd in DA-
• Main • Convergence 4 chassis.
Power Amps Main Power
Supply • +12V Reg. Supply located
+/-15V • +5V Reg. on G-Board in
+7V • +210V DA-4X Chassis
+5V • +135V
+11V • Heater
+12V • Protection
+200V
Circuits
+33V HV Protect
Heater HD Drive
• HV Power +135 OVP/OCP
Supply
• Protection
Circuits
HV Protect
+135
OVP/OCP
HD Protect
IK Protect
2
DH • N/S • N/A Possible KV-40XBR800

Correction Component ONLY
• E/W Level Repair
Correction
G • N/A Power Supply Possible DA-4X chassis
• Unreg. 7V Component ONLY
• Unreg. 5V Level Repair
• +/- 15V
• +/- 19V
• +135V
• +33V
• +12V
• +36.5V
• RY6701
• RY6702
HA • Key Input • Key Input Possible All models and
• LED • LED Component both Da-4 and
• Remote • Remote Level Repair DA-4X chassis
Control Control Different Part#
for DA-4 & DA-
4X
HC • Key Input • N/A Possible XBR models
• LED Component ONLY
• Remote Level Repair
Control
HB • Front • Front Possible All models and
Video Video Component both DA-4 and
Input Input Level Repair DA-4X chassis
Different Part#
for DA-4 & DA-
4X
HM • Memory • Memory Board Level All models and
Stick® Stick® Repair both DA-4 and
• Terminal Terminal DA-4X
Board Board chassis’s
Same Part# for
both DA-4 &
DA-4X
M • Main • Main Board Level All models and
System System Repair both DA-4 and
Control Control DA-4X chassis
• A/V • A/V Different Part#
Processin Processin for DA-4 & DA-
g g 4X
• 3D Comb • 3D Comb
Filter Filter
• 5V Reg. • 5V Reg.
3
MS1 • Memory • Memory Board Level All models and

Stick® Stick® Repair both DA-4 and
Processor Processor DA-4X
chassis’s
Different Part#
for DA-4 &
DA-4X
SR • N/A • Flash Board Level DA-4X chassis
Focus Repair ONLY
Sensor
U • A/V • A/V All models and
Switch Switch both DA-4 and
Terminal Terminal DA-4X chassis
board board Same Part#
for both DA-4
& DA-4X
UD • DVI • DVI Board Level All models and
Decoder Decoder Repair both DA-4 and
DA-4X chassis
Same Part#
for both DA-4
& DA-4X
VM • N/A • Velocity Possible DA-4X chassis
Modulatio Component ONLY
n Level Repair
W • Velocity • N/A Possible DA-4 chassis
Modulatio Component ONLY
n Level Repair
• Vertical
Pincushio
n
• N/S
Correction
4
Figure 1-1 illustrates the PCB interconnections for both the DA-4 and DA-4X chassis.
DVI MOLEX ANTENNA

CONNECTOR SPEAKERS SWITCH
HA/HC (XBR) AC
DY
KEYS DGC CONVERTER INPUT KV40XBR 800 ONLY
UD SIRCS
DVI LED DH
A LANDING
AC/DC POWER
CORRECTION
AUDIO POWER
MAIN MICRO M TUNER
3D COMB DY CONV.,(DA-4) MS 1
VIDEO PROCESSOR
AUDIO PROCESSOR MEMORY DA-4X
CCD,V-CHIP,ID1 V-PIN COIL STICK PROCESSOR CHASSIS
N/S COIL QP COIL
CR CRT
A/V INPUTS
(1-7) VIDEO
U G W B OUT
AUDIO OUT
MONITOR A/V POWER AD DRC
VELOCITY
OUT SWITCH SUPPLY MID - XA
MOD.
S-CONTROL HD - ADC CRT
V - PIN CG
CRT DRIVE
DA-4X N/S DRIVE VIDEO
AD DNR
HB CHASSIS OUT
MEMORY
FRONT STICK
A/V INPUT HM CRT
CB
MEMORY VIDEO
DA-4X STICK OUT
CHASSIS INTERFACE
VM D
H/V DRIVE
VELOCITY H/V DY DIGITAL AD
MOD POWER SUPPLY REG SR
AC RECT. PJED CPU FLASH FOCUS
DEFLECTION PJE DRIVE SENSORS
HORIZONTAL & DA-4X

VERTICAL CHASSIS
CH/CX(XBR) CRT
DEFLECTION YOKE
DA-4 VIDEO OUT

CHASSIS
FIGURE 1-1 - DA-4 & DA-4X PCB BLOCK INTERCONNECTION DIAGRAM 1C31P15 1478 11/7/02
5
2. New Features (DA-4 Chassis)
Chapter 2 - New Features (DA-4 & DA-4X Chassis)

Three new features will be discussed in this section:
• Scrolling Index
• DVI Interface
• Memory Stick® Interface
Scrolling Index
The Scrolling Index allows you to select your
main video from a scrolling index of video
pictures.
The Scrolling Index appears with the currently
selected program in the main (left) window
and four scrolling video pictures in windows
down the right side of the picture tube.
As each picture on the right scrolls to the live
preview window, it changes briefly from a
frozen video to live video. The right side
continues to scroll through the entire channel
list.
Factors Affecting the Scrolling Index:
Ø Scrolling Index does not function
if you use a cable box to view all
channels.
Ø Sources connected to the AUX, Figure 2-1
Video 5, Video 6 and Video 7 inputs Scrolling Index
are visible in the left window, but not in the scrolling right windows.
Ø Scrolling Index does not function if the parental controls are set.
Digital Visual Interface (DVI)

Introduction
As the digital display technology (e.g. Plasma and LCD) grows so does the need to replace the present analog
HD component connection between external digital device (e.g. Digital TV/Satellite Receiver) and the HDTVTM
set. The issue is the inherent picture quality problems caused by Digital-to Analog (D/A) and Analog-to-Digital
(A/D) conversion processes.
For example, if you have a digital Plasma display HDTVTM and a Digital TV/Satellite Receiver, the digital video
signal in the Digital TV/Satellite Receiver must be converted to a analog component video signal and then sent
to the HDTVTM where it must be converted back to a digital signal video to drive the Plasma display. Because of
the two video signals conversion steps and the possible analog signal loss across the connection between the
HDTVTM and the Digital TV/Satellite Receiver, the picture quality will suffer. Even with an analog CRT the Digital
TV/Satellite Receiver video signal must go through D/A conversion, which can adversely affect picture quality.
The resolution to this dilemma is the creation of a complete end-to-end standard digital video interface, such as
DVI. The DVI interface is a high-speed digital video interface allowing uncompressed high-definition content to
be passed to another DVI equipped device such as an HDTVTM set. DVI is the only digital interface capable of
6
accommodating uncompressed digital data such as HD video. DVI also has the bandwidth to support higher
audio fidelity.
DVI has a bandwidth of up to 5 Gigabits/sec, which is more then enough to accommodate an uncompressed HD
video transmission that typically requires 2.2 Gigabits/sec bandwidth.
DVI Connector and Decoding Block
The DVI Molex connector and Decoding circuitry for both the DA-4 and DA-4X chassis are located on the UD-
Board (NOTE: This board is NOT field repairable). Figure 2-2 shows a block diagram for the UD-Board. The
DVI signal (from a Digital TV/Satellite Receiver) is received at the 24-pin Molex connector CN7001. There are
three serial data differential channels RX0+/RX0-, RX1+/RX1-, RX2+/RX2- and one reference clock differential
channel RXC+/RXC-.
IC7001 NVM is also connected to the external device through the SDA and SCL (I2C) bus. IC7001 stores the
EDID data (Extended Display Identification Data) and HDCP (High Definition Digital Content Protection).
EDID is sent to inform the external digital device of the TV’s identity and capabilities.
HDCP is an Authentication protocol between the external digital device (transmitter) and the TV (receiver) that
affirms to the transmitter that the receiver is authorized to receive the protected information.
CN 7001/pin 14 (5V) is supplied from the external digital device to power IC7001 (NVM) so EDID can be sent
when the TV set is OFF. If the TV set is ON, IC7001 will receiver 5V from CN7002 through D7001.
CN7001/pin 16 is the Hot Plug Detect pin (HPD). The TV set supplies 5V to the external digital device to verify
proper connection between the two devices.
CONNECTOR
CN7001
R x 2+ R x 1+ R x 0+ R x C- SDA HPD
R x 2- R x 1- R x 0- R x C+ SCL 5V 24P MOLEX
CONNECTOR
1 2 9 10 17 18 23 24 6 7 14 16
R7021 CN2304/
10kHz PIN 1
5V
IC7001 5V TO
3.3V 2.5V 5V
NVM D7001
3.3V
REG 3.3V
5V
94 2.5V
IC7004 REG 2.5V CN7002
DVI-DECODER 10 Y
X7001 95 8 PB
14.31818MHz 6 PR
SDA,
SCL
13 SET-UP
5V 4 MUTE
2 3 VGA
IC7005
SDA, SCL 2 RESET
MCU IC7006 5V 1 5V
X7002 3 NVM 5V
12MHz
FIGURE 2-2 - UD - BOARD BLOCK (DVI DECODER)

C31P15-2-2 1501 10/31/02
The DVI Decoder, IC7004 receives the three channels of digital video data and outputs analog component video
(Y, PB, PR) to CN7002/pins 10, 8 and 6 respectively.
7
Memory Stick® Interface

Introduction
Memory Stick® is a new compact, portable and versatile Integrated Circuit Recording Medium with a data
capacity that exceeds that of a floppy disk. The internal memory circuit structure is a type of Flash Memory
similar to that found in a personal computer. It is a solid-state design, which basically means there are no moving
parts. Inside the Memory Stick® is a grid of columns and rows with a two-transistor cell at each intersection point
on the gird, which is used to store a 1 or 0. The Memory Stick® is specially designed for the exchange and
sharing of digital data among Memory Stick® compatible products such as Digital Still Cameras and Digital Video
Cameras. Because it is removable, Memory Stick® can also be used for external data storage.
Memory Stick® technology allows you to view on the TV digital (JPEG) still images that are stored on Memory
Stick® medium. You can choose from an index of the images stored on the Memory Stick® or you can run a
slideshow of those images.
The DA-4 and DA-4X chassis Memory Stick® viewer can display ONLY Still Images that have been recorded on
Memory Stick® media by Sony brand digital still and video cameras.
Recorded images must meet the following specifications:
Ø Compression format: JPEG
Ø File format: DCF compliant
NOTE: Most Sony brand digital still and video cameras automatically record still images using DCF
(Design rule for Camera File system) compliant directory and file names as shown in Figure 2-3:
IMAGE
DIRECTORY 100MSDCF
NAME
DSC0001
DSC0002
IMAGE FILE
NAMES DSC0003
NOTE:
DO NOT RENAME DIRECTORIES.
IF THE NAMES ARE CHANGED,
THE STILL IMAGES CANNOT BE
DISPLAYED ON YOUR TV.
FIGURE 2-3 - DCF DIRECTORY C31P15-2-3 1504 9/26/02
The main advantage of the Memory Stick® is its size, which measures approximately 2’’x3/4"x1/8", making it
extremely portable (reference Figure 2-3). However, do not let the size fool you; the Memory Stick® comes in
five data capacity ratings: 8MB, 16MB, 32MB, 64MB, 128MB and 256MB.
Note: The DA-4 and DA-4X chassis Memory Stick® viewer is compatible with Memory Sticks® up to and
including 128MB. **The 256MB Memory Stick® is not compatible.**
8
MEMORY STICK 1/8"
TOP VIEW
2"
7/8"
1/8"
VIEW OF
LOWER 7/8"
SIDE
LOCK
2"
FIGURE 2-4 - MEMORY STICK DIMENSIONS C31P15-2-4 1505 9/16/02
The DA-4 and DA-4X Memory Stick® viewer cannot display any of the following:
Ø Images recorded on digital still cameras and digital video cameras that are not Sony brand.
Ø Images recorded using products that are not DCF complaint, including the following Sony products:
• Digital still cameras DSC-D700
DSC-D770
• Digital video cameras DCR-TRV900
DSR-PD100A
Ø Images stored on a Memory Stick® that has a capacity that exceeds 128MB.
Ø Images stored in TIFF or any other non-JPEG compression format.
Ø Images in directories that were modified or renamed on a computer.
Ø Images with less than 16 horizontal and/or vertical dots per line.
Ø Images with more than 4096 horizontal and/or vertical dots per line.
9
Memory Stick Interface and Processing Block
MEMORY
STICK
CN7201
HM BOARD
MS-BS+ MS-DIR+ MS-SCLK+ MS-SDO+ MS-SDI+ MS-INS

3.3V MS-BS- MS-DIR- MS-SCLK- MS-SDO- MS-SDI
3 5 6 7 8 9 10 11 12 13 14 15 CN7202
B3 A4 BY A5 B5 A6 B6 A7 B7 A8 B8 B9 CN3603
DIFF. - AMPS TO CRT

MID
& BUFFER DRIVE
B BOARD
CN3601
CN104
MS1 BOARD
MS DECODER BOARD
FIGURE 2-5 - MEMORY STICK INTERFACE & PROCESSING BLOCK

C31P15-2-5 1502 11/7/02
The Memory Stick® (MS) is inserted into CN7201 on the HM-Board. Once the MS is completely seated
in the slot, the Memory Stick® applies a ground to CN7202/pin 15 (MS-INS), which goes Low (from
3.3V to 0V). This notifies the MS1-Board that a MS has been inserted. Initial data will be transferred at
this time between the HM-Board and MS1-Board and can be viewed at CN7202/pins 5 through 14
(reference Waveforms 2-1 and 2-2). The data signals are all in differential format with a positive and
negative signal. The differential format is incorporated to eliminate noise on the data lines. Data can be
viewed on these pins when the MS is initially inserted and when an image is selected for display on the
CRT.
10
CH2 CH2
.5v .5v
100us 100us
Waveform 2-1 Waveform 2-2

MS - SDI (+) MS - SDI (-)
The MS-INS is applied to the B Board/pin B3 and forwarded on to the MS1- Board. The MS-Data
signals are amplified on the HM-Board and then applied to the B Board/pins A4/B4 through A8/B8
where they are converted from differential format to single data lines, and further amplified and applied
to the MS1-Board.
The MS1 Board performs the following functions:

• Memory Stick® System Control
• JPEG Processing
• Memory Stick Decoding
The Memory Stick® JPEG data is then converted into digital Y, CB, CR data on the MS1 Board. The
digital Y, CB, CR data is then sent back to the B Board and is D/A converted to analog component video
signals (Y, CB and CR), which drive the CRT.
Troubleshooting Tips
1) All three boards (HM, Band MS1) are Not Field Repairable.
2) Confirm CN7202/pin 15 (MS-INS) goes low when Memory Stick® is inserted.
3) Confirm CN7202/pin 3 (3.3V supply).
4) Confirm CN7202/pins 5 through 14 have data activity during the following two events:
a. When the Memory Stick® is initially inserted; and
b. When an image is selected for display on the CRT.
5) Confirm the voltages and signals in steps 2, 3 and 4 are applied to CN3603/pins B3, A4/B4
through A8/B8 and B9.
6) If all voltages and signals are applied to the B Board, further troubleshooting will be board swap
due to inaccessibility to connectors on the B Board and MS1 Board.
There is not much signal processing performed on the B Board, so the most likely defect at this point
would be the MS1 Board.
11
3. Power Supply (DA-4 & DA-4X Chassis)
Chapter 3 - Power Supply (DA-4 & DA-4X Chassis)

This chapter will cover the power supply section for both the DA-4 and DA-4X chassis. The degauss circuit for
the DA-4 chassis will also be discussed.
The power supplies for the DA-4 and DA-4X chassis are almost identical except in the following two main areas:
1) High Voltage (HV) development: The HV on the DA-4 chassis is Switch-mode power supply derived, whereas
the HV on the DA-4X chassis is scan derived.
2) Circuit Location: On the DA-4 chassis, the power supply circuitry is located on the A and D-boards, whereas
on the DA-4X chassis, the circuitry is on the A, D and G boards.
Except for the development of the HV, the circuit operation for the Standby 5V and Main Converter Power
Supplies is identical. Notes and references are placed on each diagram where the circuit operation is
identical between the two chassis. The circuit itself may be located on a different board and component
reference numbers may be different, but the components are the same. As you read this section, note the
similarities and differences between the DA-4 and DA-4X chassis.
DA-4 Chassis Power Supply

DA-4 Overall Power Supply Block
T510 T511
VD501
STANDBY 5V STANDBY HA/HE BD.
AC POWER 5V CIRCUIT M BD.
SUPPLY
FH501
13V FROM 5V STBY
DGC
D501 D503/C506
TH501
+ R506
RY501 Q502 DGC-ON
C507 Q501 FROM
IC2300
A BOARD /PIN 68
CN514 ( M-BD.)
1 2
GND.FROM
Q6527 CN6502 36.5V
(AC +/- 15V
RELAY) IC6501 UNREG 7V
RY6501 MAIN UNREG 5V
POWER
UNREG 11V
FROM D508,D509 SUPPLY
D BOARD +135V
+200V
AC-RECT
R6516
FROM AC RECT.
RY6502 BLOCK D6530
(INRUSH
RELAY) IC8002 HV
T8001 G2
FROM HV POWER
FBT FV
UNREG SUPPLY ABL
11V DF
H-OUT HOT
Q5030 IC5006 H1( HEATER)
T5001
FIGURE 3-1 - DA-4 POWER SUPPLY OVERALL BLOCK C31P15-3-1 1509 10/28/02
12
DA-4 Overall Power Supply Block Description
Once 120V AC power is applied to the TV set (set plugged into the AC outlet), the Standby 5V power supply
(located on the A-board) is active and outputs regulated 5V (reference Figure 3-1). The STBY 5V is sent to the
M-board to partially power-up system control IC2300 and is also sent to the HA/HC board to power the Remote
Control Sensor (SIRCS).
The Main Converter power supply (DA-4) located on the D-board is fed AC (from A-Board) through the AC-
Relay (RY6501) and through Inrush-Current resistor (R6516). This limits the initial high current produced when
the TV set is first turned ON. The Inrush-Current resistor (R6516) is removed from the AC input path using
RY6501. Once the Main Converter power is up and running, the unreg11V output is fed back to RY6501, the
relay switch is closed and R6516 is bypassed in normal operation. The Main Converter power supply outputs the
following voltages:
• +/- 15V
• Unreg7V
• Unreg5V
• Unreg11V
• 36.5V
• +135
• +200
The High Voltage (HV) on the DA-4 chassis is developed using a switch-mode power supply identical to the one
found in the Main Converter power supply except for the use of the Flyback (FB) T8001 as the output transformer
(reference Figure 3-1). The HV power supply is located on the D-board. The HV power supply is activated
simultaneously with the Main Converter power supply. AC power is fed to the HV power supply from the AC-
RECT block (D6530), which also feeds the Main Converter power supply. The HV Converter output then drives
the FB transformer, which outputs the following voltages:
• High Voltage (HV)
• Focus Voltage (FV)
• G2
• ABL
The Heater Voltage is scan derived using H-Out (Q5030), T5001 and IC5006 also located on the D-board.
The Degauss Circuit (reference Figure 3-1) will be activated after IC2300 (M-board) receives an ON command
from either the ON/OFF button or the remote control, and after one of the following events have occurred:
• The AC power was disconnected (indicating that the TV was possibly relocated).
• The TV has been turned OFF for more then 15 minutes.
The base of Q501 receives a high from IC2300/pin 68 (turning Q501 ON). The ground path for the degauss relay
RY501 and the base circuit of Q502 are completed through the collector/emitter circuit of Q501. Q502 supplies
the initial kick voltage and current to RY501. Once C504 in the base circuit charges completely, Q502 will turn off
and a hold voltage is supplied through D501 (13V) from the STBY Power Supply circuit.
RY501 switch closes and sends AC through the degauss coil, eliminating any magnetic fields present in the
metallic parts in the picture tube, which could cause color purity problems. The degauss relay remains closed for
approximately six seconds and then opens.
13
Three relay clicks will be heard when the set is first turned on in the following order:
1) Degauss Relay (RY501)
2) AC Relay (RY6501)
3) Inrush Current Relay (RY6502)
DA-4 STBY 5V Power Supply and Power-On Switching Circuit
T502 TO D-BOARD
AC TO D6530 A BOARD TO RY501
L510 L511 R510 HA/HC
CN6701 D501 DEGAUSS
BD.
AC + RELAY
C507 SOLENOID Q2312
INPUT ON 20V ON 9V M IC2300
D503 STBY 23V D508 STBY 11V I BD. SYSCON
FH501 IC501 O IC2302 NVM
R509 +
CN6502 CN514 D509 + STBY 5V
C506 Q503 IC2305 3.3V
2 2 C514 5V
+ REG
R513 + ON-8.5V G
C515
R516 STBY-22V
CN523 CN900 C513
CN521
19 7 8 5
19 CN5011 7 CN6506 TO D6530
CN2002 D6534 MAIN POWER
R6528 ON 0.6V R6516
(AC) SUPPLY
69 STBY-0V AC RELAY
R6509 RY6501 RY6502
IC2300 R6519
(INRUSH)
R6530 Q6527 RELAY
M BOARD D BOARD UNREG 11V
D6533 OUTPUT FROM
MAIN POWER
NOTE
SUPPLY
CIRCUIT OPERATION IS THE SAME FOR BOTH DA-4 & DA-4X CHASSIS
FIGURE 3-2 - DA-4 STANDBY 5V POWER SUPPLY & POWER ON SWITCHING CIRCUIT
C31P15-3-2 1508 11/12/02
Standby 5V Power Supply

Reference Figure 3-2 during the following circuit description:
The Standby Power Supply (located on the A-board) is operational as long as the set is plugged into an AC outlet.
AC power is applied to T502 through fuse FH501 and chokes L510 and L511. T502 couples the AC across to
D503 rectifier block and filter capacitor C507 (AC is also coupled to Q503; this is part of the power-on switching
circuit which will be discussed next).
The Standby 5V power supply is a simple conventional full-wave (only two diodes in D503 are used) rectifier
circuit. The resulting DC voltage (11V) is applied to the input pin of IC501 (5V regulator), which then supplies
regulated 5V to the following components:
• IC2300 System Control (M-board)
• IC2302 NVM (M-board)
• IC2305 3.3V Regulator (M-board)
• Q2312 Remote Input Buffer
• HA/HC boards (Key Input, LED and Remote Sensor)
14
Power-ON Switching Circuit
In the Standby mode, System Control (IC2300) is partially powered (using STBY 5V) and waiting for an ON
command from either the Front Panel Controls (IC2300/pins 93 and 94) or the Remote Control (IC2300/pin 7).
Once the ON command is received, IC2300/pin 69 (AC_RLY) outputs a high, which is applied to the base of
Q6527 (turning Q6527 ON). This completes the ground path for the AC Relay (RY6501) and for the base circuit
of Q503.
Q503 turns on and supplies the initial kick voltage and current through D508 to RY6501, closing the relay switch
and supplying AC power to the Main Power Supply through Inrush resistor R6516 and D6530. Once C513 in the
base circuit charges completely Q503 turns off; D508 reverse biases and D509 forward biases, supplying a hold
voltage (9V) to keep the relay switch closed in the ON mode.
At this point the Main Power supply is turning ON (operation will be discussed next). The initial AC power to the
Main Power Supply is through Inrush resistor R6516, which limits the high surge current that occurs momentarily
at turn ON. Once the secondary voltage UNREG 11V is developed on T6502 in the Main Power Supply, it is fed
back to the Inrush Relay (RY6502). RY6502 turns on and bypasses R6516 in the ON mode. R6516 is only in
the circuit during initial power-up of the set.
Troubleshooting Tip:
Obviously, if a failure occurs in the 5V Standby Power Supply the unit will not even attempt to turn ON. If this
condition occurs, check the following components:
1) FH501
2) 13V at IC501 Input Pin (I). If missing, suspect T502, D503 and/or C507.
3) 5V at IC501 Output Pin (O). If missing, suspect a defective IC501.
4) NOTE: Q503 is used as a current source for the AC relay (RY6501). If the collector/emitter junction of
Q503 becomes an Open circuit, the set will still turn ON (using voltage through D509) and function
properly with sufficient AC power input. If the AC power input is weak (Low Voltage ~90VAC, the unit will
have difficulty turning ON without Q503 functioning properly.
15
DA-4 Main Switching Power Supply Circuit
A-BOARD TO A BD.
CN6701 1 AUDIO VCC
CN514 1 (36.5V)
D6530
AC RECT. 5 4 2 1
TO IC8002/PIN 1 CN6503
HV POWER SUPPLY D6513 UNREG
FROM C6546 T6502 + 7V
RY6501 + L6516 PS6506
R6526 1 18
R6646 FILTER R6536 D6516 UNREG
CIRCUIT + 5V
D6514 PS6505
R6514 2
279V 17
18
R6513 141V
2.7V V-SENSE VG 16 Q6507
1 (H)
IC6501 136V 16
R6517 MCZ VS 15 275Vp-p UNREG
3001D Q6506 78kHz D6504 11V
6 D6523
14 VB VG R6557 C6352
12 +15V
D6502 (L) 7 +
4.8V C6597
10.6V 15
10 VC2 +
+ C6559
C6508 -15V
R6556
6 OCP R6501 14 +33V
+ TIMER 0V C6502
C6519 9 R6539 D6508
F/B VCI
2 8 R6505 D6524 33V
1.9V 18V 13 L6505
D6519 R6508
D-BOARD
+ + +135V
C6558 8 11
NOTE: D6520 R6510 C6556 L6501
+ 9 10 +200V
CIRCUIT OPERATION TO IC8002/ C6549 + C6557
PIN 8 D6518
IS THE SAME FOR
BOTH DA4 & DA4X 4 1 +15V R6590
CHASSIS' R6525 R6524 R6544 2.4V IC6503
3 2 4 DM-58 1
133V
PH6502 11V 3 CONT.
R6503 C6551 5
FIGURE 3-3- DA-4 MAIN POWER SUPPLY CIRCUIT C31P15-3-3 1506 11/8/02
The Main Switching Power supply is basically IC6501 (Switch Regulator Controller). IC6501 contains all the
major circuitry necessary to function as a switching power supply, except for the Power Switching MOSFETS
(Q6507 and Q6506).
IC6501 contains:
• Control circuit
• Oscillator/Oscillator control
• Output Driver transistors
• 10V regulator
• Shut-Off Timer
• Over Current Protection
16
Main Switching Power Supply Operation
Reference Figure 3-3 for the following circuit description:
AC signal is applied to the rectifier block D6530. The AC component is filtered-out by the filter circuit (shown in
block form). A DC voltage of 293V is produced at the output of the filter circuit.
IC6501 Startup Sequence
1) Turn ON voltage: The 293Vdc from the filter circuit is voltage divided by R6646, R6514, R6513 and
R6517 down to 2.7Vdc. This voltage is applied to IC6501/pin 1 (Vsense) and IC6501 turns ON. IC6501/
pin1 (Vsense) is also used for OVP protection (IC6501/pin 1 > 8V will trigger OVP).
2) Internal circuit Start Voltage: The 293Vdc also passes through voltage dropping resistors R6526 and
R6536, and 279Vdc is applied to IC6501/pin 18. This voltage is used to initially power the internal circuits
and begin oscillations. Note that the 293Vdc from R6526 is connected directly to the Drain of Q6507 and
serves as the High-side FET power source.
Internal circuits initially powered by IC6501/pin 18
• Internal drive transistors for High-side output FET Q6507.
• Oscillator
• Control circuit
• 10V regulator (IC6501/pin 10)
Note: The 10V output at IC6501/pin 10 passes through D6502 and supplies power to the internal
driver transistor for the Low-side output FET Q6506
3) Output Oscillations: At this point, initial square-wave oscillations of approximately 125KHz are output at
IC6501/ pins 16 and 12. Normal operation frequency is approximately 85KHz.
4) Regulator Feedback: The feedback line is connected to the +135V secondary output. Once IC6501 is
turned ON and oscillations begin, the secondary winding at T6502/pin 13 and associated circuitry produces
+135V. The +135V is applied to IC6503/pin 1 (DM-58 Control).
IC6503 controls the voltage at the PH6502/pin 2, which controls the current output of the optic-coupler
PH6502. The amount of current supplied to IC6501/pin 2 depends on how hard PH6502 is turned ON. In
normal operation, a voltage of 1.9Vdc (which is proportional to the amount of current) is present at
IC6501/pin 2. The feedback loop is now complete.
5) IC6501 normal operating power supply (VC1): Produced simultaneously with the oscillator feedback is
the operating power source VC1.
IC6501/pin 8 (VC1) is produced using a winding on T6502/pin 8. The AC is rectified and filtered, and a
DC voltage of 18V is applied to IC6501/pin 8. Once the 24V is stable, IC6501’s internal control circuit
disconnects (internally) the power source at IC6501/pin 18. All IC6501 internal circuits are now powered
from IC6501/pin 8.
Over Current Protection (OCP): ref. Figure 3-3
The current flowing through the switching FETS (Q6507 & Q6506) also passes through T6502/pins 6 and 7,
C6532 and resistor bank R6557 and R6556. The voltage drop across resistor bank R6557 and R6556 is
directly proportional to the current through the switching FETS. The voltage across R6557 and R6556 is
further voltage divided by R6501 and R6505 and applied to IC6501/pin 9. The OCP is activated when the
voltage at IC6501/pin 9 exceeds 0.2V. The self-diagnostic indicator will flash four times, pause and then
repeat.
17
Over Voltage Protection (OVP) and Under Voltage Protection (UVP): The voltage at IC6501/pin 8 (VC1) is
monitored by circuitry inside IC6501 for Under-voltage and Over-voltage conditions. The two conditions are
as follows:
OVP – greater than 33V
UVP – less than 8V
If either of these two conditions occurs at IC6501/pin 8, the unit will go into protection mode. The self-
diagnostic indicator will flash four times, pause and then repeat.
Troubleshooting Tips (ref. Figure 3-3)
NOTE: Follow previously discussed “IC6501 Startup Sequence”. The five steps are in order of occurrence.
NOTE: Use HOT GRND when making measurements on primary side of T6502. This includes all
measurements on IC6501.
Symptom: Unit goes into protection mode, LED flashes four times.
Check: This indicates either a Vertical deflection or power supply problem.
1) Check power supply secondary outputs.
• If voltages are present and at proper the level, then the problem is in the Vertical deflection drive
circuit.
• If the secondary voltages are low or missing, then the problem is in the power supply.
2) The power supply can be safely tested by unloading the +135v line. Unsolder R5013. This will unload
the +135V line of the power supply, but still send necessary feedback to IC6501 for proper power supply
operation.
3) If the power supply outputs proper secondary voltages after unsoldering R5013, suspect a shorted +135V
line
4) If the unit still goes into protection mode after unsoldering R5013, check the following items:
• D6538 (5V Zener) for shorted condition.
• Check IC6505 (B+ OVP) for proper operation.
• IC6501/pin 15 (this is midpoint for output MOSFETS Q6507 and Q6506). A 275Vpp, 85KHz
square-wave should be present. If the waveform pulses four times and stops, check the next
Item.
• IC6501 Feedback circuit. The amount of current feedback can be determined by monitoring the
voltage drop across R6525. The minimum current feedback is 80uA, which is a minimum voltage
drop of 37.6mV. In normal operation, this voltage drop is approximately 223mV. If the voltage
drop is below 37.6mV, suspect components in the feedback path e.g. PH6502 and IC6503.
Reference Figure 3-3 for proper voltages at these components.
• If no waveform is present when the unit is turned ON, then check IC6501/pins 1 and 18 for proper
voltages (reference “IC6501 Startup Sequence” above).
If these voltages check OK, check IC6501/pin 8 for proper voltage of 24V. This is the voltage
used to power IC6501 after initial startup.
If 18V is present at IC6501/pin8, check IC6501/pin 10 for 10.2V. This voltage is developed using
the 18Vs and a voltage regulator circuit inside IC6501. If 10.2V is missing, suspect a defective
IC6501. Also check voltage at IC6501/pin 14 (Use battery powered DVM for this measurement
and use IC6501/pin 15 (VS) as ground ref.). The voltage at IC6501/pin 14 should be 10V. If the
voltage measured at IC6501/pin 14 is incorrect, check D618.
• If all the above measurements check OK, suspect a defective IC6501.
18
DA-4 High Voltage (HV) Power Supply Circuit
R8054 R8055 FROM D6530

N/C AC-RECT.
R8051 TO
18
116V T8001 HV ARCING
R8053 R8058
V-SENSE VG 16 Q8014 PROTECTION
1 D8015 CIRCUIT
IC8002 (H) D8012
2.4V 17
R8056 MCZ
D8013 R8085 D8030
3001D L8002 13
121V VS 15
14 VB 111V Q8013 8 6 9 R8096
D8010 VG R8061 14 DYNAMIC
10.6V 12
10
(L) 4.8V R8070 FOCUS
+ VC2
C8025 D8011 7
FV FOCUS
D8014 C8037
+ 6 TIMER OCP
C8033 9
F/B VCI R8049
2 8
0V
1.9V 17V TO IC8001/PIN 5 6
PROTECT.
FROM MAIN POWER 5 1 ABL
D-BOARD
SUPPLY T6502/PIN 8 D8022 R8072 7.4V
7
R8065 10V
4 1 RV8002
+15V
+
-
8.9V 2.4V R8017 7.4V
3 2 3 IC8005 1 8 5
R8059 R8010 CONTROL R8014 R8015 7.4V
PH8003
2 IC8004 D8009
BUFFER 15V
FIGURE 3-4 - DA-4 HV POWER SUPPLY CIRCUIT C31P15-3-4 1507 11/8/02
The HV Switching Power Supply uses the same switching IC as in the Main Power Supply (MCZ3001D).
So, the theory of operation of IC8002 will be identical to that of IC6501 (reference IC6501 Startup
Sequence text for details) except for the following differences:
IC8002/pin 18 is not used because VC1 is supplied from the T6502/pin 8 in the Main Power Supply
circuit. Pin 18 is only needed when the switching IC (MCZ3001D) must supply its own VC1 through the
output transformer.
19
DA-4X Chassis Power Supply
VD501 T510 T511

STBY 5V A BOARD
AC STBY 5V
POWER SUPPLY
INPUT
FH501
CN514
1 2
CN6701
FROM Q6503
UNREG 7V
(AC G BOARD
RELAY) RY6701 UNREG 11V
UNREG 5V
FROM D508,D509 MAIN 12V
POWER
R6705
SUPPLY +/- 19V
& RELAYS
+/- 15V
(INRUSH
RY6702 +36.5V
RELAY)
+135V
FROM 33V
IC6501
12V
R8225 D BOARD
210V
T8004
+/- H HEATER
T8006 PS8007
H-OUT
H-DRIVE Q8042
Q8043
Q8041 HV
FOCUS
T8005 PACK G2
FBT ABL
FV
DF
C31P15-3-5 10/16/02
FIGURE 3-5 - DA-4X POWER SUPPLY OVERALL BLOCK
The A-board in the DA-4X chassis is identical to the A-board in the DA-4 chassis except for small mute and
protections circuits, which will be discussed later. The 120V AC input is applied to the A-board and is applied to
the STBY 5V power supply. Regulator STBY 5V is sent to the M-Board to partially power system control
IC2300, and also to the HA/HC board to power the Remote Control Sensor (SIRCS).
The Main Converter power supply for the DA-4X chassis is located on the G-board. The circuitry and the
operation of the Main Converter power supply in the DA-4X are identical to the DA-4 chassis, except for three
additional output voltages: +/- 19V, 12V and 33V, and the exclusion of the +200V line.
• +/-19V
• +/- 15V
• Unreg-7V
20
• Unreg-5V
• Unreg-11V
• 12V
• 33V
• 36.5V
• +135
The +200V, HV, FV, G2, and Heater are all scan derived on the D-board in the DA-4X chassis. The horizontal
output Q8043 drives T8004 to produce the +200 and Heater voltages, and also drives T8005 (FBT) to produce
HV, FV, G2 and ABL voltages.
• High Voltage (HV)
• Focus Voltage (FV)
• G2
• +200V
• +/-Heater
• ABL
DA-4X STBY 5V Power Supply & Power-On Switching Circuit
TO G-BOARD
T502 AC TO D6702 TO RY501
A BD.
CN6701 DEGAUSS
L510 L511 RELAY HA/HC
D501 BD.
SOLENOID
AC VD501 + C507 ON 9V Q2312
ON 20V
INPUT STBY 11VM IC2300
D503 STBY 23V
D508 BD. SYSCON
I
FH501
+ IC501 O IC2302 NVM
Q503 D509 + STANDBY 5V
C506 IC2305 3.3V
C514 5V REG
AC- R513 +
+ G
RELAY R516 C515
C513
7 CN514 19 CN523 7 CN900 8 5 CN521
8 CN6701 19 CN2002 CN6506 8 6 4 TO D6702
CN6506
D6504 MAIN POWER
R6525 R6705
69 ON 0.6V SUPPLY
STBY 0V R6523 Q6503 RY6701
IC2300 (AC RY6702
M BD. CPU RELAY) (INRUSH RELAY)
D6524
G BD. 12V
R6530
D6501 FROM
IC6501
NOTE:
CIRCUIT OPERATION IS THE SAME FOR BOTH DA4 & DA4X CHASSIS'
FIGURE 3-6 - DA-4X STANDBY 5V POWER SUPPLY & POWER ON SWITCHING CIRCUIT
C31P15-3-6A 1514 11/7/02
21
Standby 5V Power Supply
The Standby Power Supply (located on the A-board) is operational as long as the set is plugged into an AC outlet.
AC power is applied to T502 through fuse FH501, and chokes L510 and L511. T502 couples the AC across to
D503 rectifier block and filter capacitor C507 (AC is also coupled to Q503 this is part of the power-on switching
circuit which will be discussed next).
The Standby 5V power supply is a simple conventional full-wave (only two diodes in D503 are used) rectifier
circuit. The resulting DC voltage (13V) is applied to the input pin of IC501 (5V regulator), which then supplies
regulated 5V to the following components:
• IC2300 System Control (M-board)
• IC2302 NVM (M-board)
• IC2305 3.3V Regulator (M-board)
• Q2312 Remote Input Buffer
• HA/HC boards (Key Input, LED, and Remote Sensor)
Power-ON Switching Circuit
In the Standby mode, System Control (IC2300) is partially powered (using STBY 5V and 3.3V), and waiting for an
ON command from either the Front Panel Controls (IC2300/pins 93 and 94) or the Remote Control (IC2300/pin
7) (circuit not shown).
Once the ON command is received, IC2300/pin 69 (AC_RLY) outputs a high, which is applied to the base of
Q6503, turning Q6503 ON. This completes the ground path for the AC Relay (RY6701) and for the base circuit
of Q503.
Q503 turns on and supplies the initial kick voltage and current through D508 to RY6701, closing the relay switch
and supplying AC power to the Main Power Supply through Inrush resistor R6705 and D6702. Once C513 in the
base circuit charges completely Q503 turns off; D508 reverse biases and D509 forward biases, supplying a hold
voltage (9V) to keep the relay switch closed in the ON mode.
At this point the Main Power supply is turning ON (operation will be discussed next). The initial AC power to the
Main Power Supply is through Inrush resistor R6705, which limits the high surge current that occurs momentarily
at turn ON. Once the secondary voltage UNREG 11V is developed on T6703 in the Main Power Supply, it is fed
back to the Inrush Relay (RY6702). RY6702 turns on and bypasses R6705 in the ON mode. R6705 is only in
the circuit during initial power-up of the set.
Troubleshooting Tip:
Obviously, if a failure occurs in the 5V Standby Power Supply the unit will not even attempt to turn ON. If this
condition occurs, check the following components:
1) FH501
2) 13V at IC501 Input Pin (I). If missing, suspect T502, D503, and/or C507
3) 5V at IC501 Output Pin (O). If missing, suspect a defective IC501.
4) NOTE: Q503 is used as a current source for the AC relay (RY6701). If the collector/emitter
junction of Q503 becomes an Open circuit, the set will still turn ON (using voltage through D509)
and function properly with sufficient AC power input. If the AC power input is weak (Low Voltage
~90VAC), the unit will have difficulty turning ON without Q503 functioning properly.
22
DA-4X Main Switching Power Supply Circuit
A-BOARD D6519
CN6701 36.5V
+
CN514 1 1 C6560
R6702
FROM
RY6701& R6508
D6702 L6701
RY6702 T6703
7 18
D6511
R6710
R6712 PS6508 UNREG
5V
PS6509
R6711 9 17
D6502
279V UNREG
18
7V
R6714 141V
2.7V 1 V-SENSE VG 16 Q6701
IC6701 (H) 136V 16
D6515 PS6503
R6721 MCZ VS 15 275Vp-p
3001D 78kHz +19V
Q6702 1
146V VG PS6504
14 VB R6728 C6711
12 -19V
D6712 (L) 2
4.8V
10.6V 15
+ 10 VC2 D6503 UNREG
C6726 11V
R6729
D6534 PS6505
6 OCP R6731 14
+ TIMER +15V
C6519 9 D6535
F/B VCI D6537
0V -15V
2 8 R6730 PS6502
D6538
1.9V 18V 13
D6715 D6716
G-BOARD 4
+ C6723 + + 12
R6713 D6518
C6724 C6727 3 11 PS6507
D6514
IC6501 12V
+
10
C6553 C6525
R6506
4 1 +19V
R6732 R6733
3 2 4 IC6503 1 +135V
DM-58 R6518
PH6001 11V R6505
CONTROL
133V
5 33V
D6517
36V
FIGURE 3-7 - DA-4X MAIN POWER SUPPLY CIRCUIT CP31P15-3-7 1513 11/6/02
The Main Switching Power supply is basically IC6701 (Switch Regulator Controller). IC6701 contains all the
needed circuitry necessary to function as a switching power supply, except for the Power Switching MOSFETS
(Q6701 and Q6702).
IC6701 contains:
• Control circuit
• Oscillator/Oscillator control
• Output Driver transistors
• 10V regulator
• Shut-Off Timer
• Over Current Protection
23
Main Switching Power Supply Operation
Reference Figure 3-7 for the following circuit description:
AC signal is applied to the rectifier block D6702. The AC component is filtered-out by the filter circuit (shown in
block form). A DC voltage of 293V is produced at the output of the filter circuit.
IC6701 Startup Sequence
1) Turn ON voltage: The 279Vdc from the filter circuit is voltage divided by R6710, R6711, R6714 and R6721
down to 2.7Vdc. This voltage is applied to IC6701/pin 1 (Vsense) and IC6701 turns ON. IC6701/pin1
(Vsense) is also used for OVP protection (IC6701/pin 1 > 8V will trigger OVP).
2) Internal circuit Start Voltage: The 279Vdc also passes through voltage dropping resistors R6702 and
R6712, and 291Vdc is applied to IC6701/pin 18. This voltage is used to initially power the internal circuits
and begin oscillations. Note that the 279Vdc from R6702 is connected directly to the Drain of Q6701 and
serves as the High-side FET power source.
Internal circuits initially power by IC6501/pin 18
• Internal drive transistors for High-side output FET Q6701
• Oscillator
• Control circuit
• 10V regulator (IC6701/pin 10)
Note: The 10V output at IC6701/pin 10 passes through D6712 and supplies power to the internal
driver transistor for the Low-side output FET Q6702
3) Output Oscillations: At this point, initial square-wave oscillations of approximately 125KHz are output at
IC6701/ pins 16 and 12. Normal operation frequency is approximately 85KHz.
4) Regulator Feedback: The feedback line is connected to the +135V secondary output. Once IC6701 is
turned ON and oscillations begin, the secondary winding at T6703/pin 11 and associated circuitry produces
+135. The +135V is applied to IC6503/pin 1 (DM-58 Control).
IC6503 controls the voltage at the PH6001/pin 2, which controls the current output of the optic-coupler
PH6001. The amount of current supplied to IC6701/pin 2 depends on how hard PH6001 is turned ON. In
normal operation, a voltage of 1.9Vdc (which is proportional to the amount of current) is present at
IC6701/pin 2. The feedback loop is now complete.
5) IC6701 normal operating power supply (VC1): Produced simultaneously with the oscillator feedback is
the operating power source VC1.
IC6701/pin 8 (VC1) is produced using a winding on T6703/pin 4. The AC is rectified, filtered and a DC
voltage of 18V is applied to IC6701/pin 8. Once the 24V is stable, IC6701’s internal control circuit
disconnects (internally) the power source at IC6701/pin 18. All IC6701 internal circuits are now powered
from IC6701/pin 8.
Over Current Protection (OCP): ref. Figure 3-7
The current flowing through the switching FETS (Q6701 and Q6702) also passes through T6703/pins 1 and
2, C6711 and resistor bank R6728 and R6729. The voltage drop across resistor bank R6728 and R6729 is
directly proportional to the current through the switching FETS. The voltage drop across R6557 and R6556
is further voltage divided by R6731 and R6730 and applied to IC6701/pin 9. The OCP is activated when the
voltage at IC6701/pin 9 exceeds 0.2V. The self-diagnostic indicator will flash four times, pause and then
repeat.
Over Voltage Protection (OVP) and Under Voltage Protection (UVP): The voltage at IC6701/pin 8 (VC1) is
monitored by circuitry inside IC6701 for Under-voltage and Over-voltage conditions. The two conditions are
as follows:
OVP – greater then 33V
24
UVP – less then 8V
If either of these two conditions occurs at IC6501/pin 8, the unit will go into protection mode. The self-
diagnostic indicator will flash four time times, pause and then repeat.
Troubleshooting Tips (ref. Figure 3-3)
NOTE: Follow previously discussed “IC6701 Startup Sequence”. The five steps are in order of occurrence.
NOTE: Use HOT GRND when making measurements on primary side of T6703. This includes all
measurements on IC6701.
Symptom: Unit goes into protection mode, LED flashes four times.
Check: This indicates either a Vertical deflection or Power Supply problem.
1) Check power supply secondary outputs.
2) If voltages are present and at the proper level, then the problem is in the Vertical deflection drive circuit.
3) If the secondary voltages are low or missing, then the problem is in the power supply.
4) The power supply can be safely tested by unloading the +135v line. Unsolder l6514. This will unload the
+135V line of the power supply, but still send necessary feedback to IC6701 for proper power supply
operation.
5) If the power supply outputs proper secondary voltages after unsoldering l6514, suspect a shorted +135V
line. Check the Horizontal Output transistor (Q505 or 506) for shorted conditions.
6) If the unit still goes into protection mode after unsoldering lC6514, check the following items:
• IC6701/pin 15 (this is midpoint for output MOSFETS Q600 Q6701 and Q6702). A 275Vpp, 78KHz
square-wave should be present. If the waveform pulses four times and stops, check the next
Item.
• IC6701 Feedback circuit. The amount of current feedback can be determined by monitoring the
voltage drop across R6732. The minimum current feedback is 80uA, which is a minimum voltage
drop of 37.6mV. In normal operation, this voltage drop is approximately 223mV. If the voltage
drop is below 37.6mV, suspect components in the feedback path, e.g. PH602 and IC604. Reference
Figure 3-7 for proper voltages at these components.
• If no waveform is present when unit is turned ON, then check IC6701/pins 1 and 18 for proper
voltages (reference “IC600 Startup Sequence” above).
If these voltages check OK, check IC600/pin 8 for proper voltage of 18V. This is the voltage used
to power IC6701 after initial startup.
If 18V is present at IC6701/pin8, check IC6701/pin 10 for 10.2V. This voltage is developed using
the 18Vs and a voltage regulator circuit inside IC6701. If 10.2V is missing, suspect a defective
IC6701. Also check voltage at IC600/pin 14 (Use battery powered DVM for this measurement,
and use IC6701/pin 15 (VS) as ground ref.). The voltage at IC6701/pin 14 should be 10V. If the
voltage measured at IC6701/pin 14 is incorrect, check D6712.
• If all the above measurements check OK, suspect a defective IC600.
25
DA-4 & DA-4X Regulators

DA-4 & DA-4X Regulator Interconnect Diagram
D BOARD
DA4X ONLY
IC8010 O +5V
UNREG 7V I
G
DA4 & DA4X
A BOARD
*IC8004 (DA4X)
IC6500
+15V I O 12V
12V REG
G
IC504
I O 5V
5V REG
G
UNREG 7V 12 12
11 11
8 8 IC502
I O 3.3V
UNREG 5V 7 7 3.3V REG
G
4 4
UNREG 11V 3 3
CN524 IC505
I O 9V
G-BOARD (DA4X) CN6507 9V REG
G
D-BOARD (DA4) CN6504
FIGURE 3-8 - DA-4 & DA-4X REGULATOR INTERCONNECT DIAGRAM

C31P15-3-8 10/9/02
The interconnect diagram shown in Figure 3-8 illustrates how the unregulated voltages produced on the D-board
(DA-4) and G-board (DA-4X) are used to develop other regulated voltages.
The unreg. 7V is used to develop reg. 5V through IC504; unreg. 5V is used to develop 3.3V through IC502;
unreg. 11V is used to develop reg. 9V through IC505. Also, note that in the DA-4X chassis, the unreg. 7V is used
to develop a separate reg. 5V on the D-board. In both the DA-4 and DA-4X chassis the reg. +15V is used to
develop regulated 12V.
26
4. DA-4 & DA-4X Protection Circuits
Chapter 4 - DA-4 & DA-4X Protection Circuits

DA-4 Protection Circuits
M BOARD
Overall Block Diagram
SYSCON
AC-RELAY
IC2300
CHASSIS
TEMPERATURE AC RELAY
(7X)
PROTECTION DATA RY6501
TH5002
D BOARD
CRT DRIVE Q6527
IC2801
B+ OCP
(2X) Q5004 LATCH
B BOARD
Q6532
Q6530
FBT
OCP
(7X)
VIDEO MUTE
Q8008
INRUSH LOW HV FBT OCP
PROTECTION B+ OVP
PROTECTION (AC SHUT OFF)
VERTICAL RELAY IC6505
IC8006 Q8007
DEFLECTION RY6502
(4X) (6X) (3X) (7X)
PROTECTION
IC5004 V-PROT (7X)
A BOARD HV POWER SUPPLY

IC8002
LOW B+ 5V
(6X) PROTECTION
IC504, Q527
HORIZONTAL
EXCESSIVE HV
DEFLECTION
PROTECTION
PROTECTION
IC8001
IC8006
IK WHITE BAL.
PROTECTION HOT (7X)
(5X) IC9001, IC9002, GROUND
IC9003 IK PROT SECTION
(6X)
CH/CX BD.
FIGURE 4-1 - DA-4 PROTECTION CIRCUITS OVERALL BLOCK C31P15-4-1 10/30/02
Figure 4-1 is a basic block diagram illustrating the interconnection of the protection circuit, System control and
the AC relay. Also shown on the diagram is the Standby/Timer LED flash sequence for when the particular
protection circuit is triggered (e.g. 4X will occur with a vertical deflection failure). Each protection circuit will be
discussed in greater detail in coming diagrams. The purpose for each protection circuit is indicated by the name
of the particular block.
27
The important thing to note on this diagram is the protection circuits that have a direct connection to the CPU and
those that do not. The protection circuits that have a direct connection will produce a more reliable flash sequence
e.g. 2X, 3X, 4X, and 6X. The circuits that do not have a direct connection may produce a 7X or 6X flash
sequence.
TH5002 is used to monitor the temperature of Q5031 (S-Correction Output). If this transistor should become a
short circuit, the current will increase which causes an increase in temperature. TH5002 detects the rise in
temperature, the Video is muted and AC input is disconnected through IC2801 (CRT Drive) and data
communications with IC2300 (Syscon).
Q5004 monitors the current draw on the +135V line. If the current should increase, video is muted via IC2801
and IC2300. Also note that there is a direct connection from the B+ OCP circuit and IC2300 Syscon for quick
disconnection of AC input.
Q8008 monitors the current in the secondary of the FBT using the ABL voltage. If excessive current flows in the
FBT, Q8008 is used to mute the video. Q8008 works simultaneously with Q8007, which turns off the AC relay.
IC5004 is the vertical deflection output drive IC. A feedback pulse is produced at IC5004/pin 3. If a vertical
failure occurs, the feedback pulse is not produced and the video is muted (AC input and Audio remain ON).
Q2314 monitors the 5V dc level. If the dc level falls below 4.5V, Q2314 detects this error and the AC input is
disconnected.
IC9001, 9002, and 9003 on the CH/CX board are the cathode drive ICs. Each IC produces a separate IK pulse
directly proportional to the current in each cathode. The current in each cathode indicates the physical condition
of the cathode. Depending on the cathode condition the set will either increase RGB drive to the cathode or go
into IK Protection mode.
RY6502 is used to bypass the Inrush Current resistor from the AC input circuit after initial set turn-on. If the relay
failures to activate, AC input is disconnected.
IC8006 monitors the HV output. If the HV is low, IC8006 detects this condition and the AC input is disconnected.
IC6505 monitors the +135 voltage level. If the voltage increases, IC6505 will disconnect the AC input.
Q8007 monitors the current in the FBT secondary. If the current increases, Q8007 will disconnect the AC input.
Q8007 works simultaneously with Q8008, which mutes the video output.
IC8001 monitors the HV level. NOTE: this circuit is on the HOT (or primary) side of the transformer, so use
HOT Ground for measurements. If the HV increases, IC8001 will turn off the HV converter IC8002.
IC8006 monitors the horizontal deflection output drive. If the horizontal deflection stops, IC8006 will turn-off the
HV converter IC8002.
28
DA-4 Direct AC-Relay Shut-Off Protection Circuits
FROM IC2300 R6528 R6509 TO AC RELAY

AC_RLY
M-BOARD Q6527 RY6501
R6532 R6530
Q6530 +135V
D-BOARD
Q6532
+ R8040
TO C6596 R6537
IC2300 R6538 R8039
CPU FBT
(INRUSH) (B+ OVP) (LOW HV) (OCP)
0V 0V 0V R8038
D6537 0V
D6505 R6605 D5007 D8005
15V
+ Q6522 12V R8037
R6527 R6602 D8028 D8023
C6595 5.1V 5.1V
R8022 R8043
+ Q8007
R6545 15V R6593 C8052 R8030
UNREG.
R8033 +
11V 2 C8012
+ R8027
4 3 IC6505 15V
3
R8032 C8017
0V
1 1
PH6501 134V
R8036
R6593 IC8006 FBT
+ - COMPARATOR PIN 1
1 2
(ABL)
3 2
R6507
+135V 2.2V 2.5V R8032 R8035
FROM R8028
R6521 R8025
D6524
15V R8014 TO IC8002
PIN 2
D6533 UNREG. 2.5V FEEDBACK
R8017
11V R8015
RY6502
D6532
RV8002
(INRUSH
RELAY) FROM
FBT
6 -
FROM PIN 13 7.4V 7
AC RELAY TO AC 5 +
RY6501 RECT. D6530 7.4V
R6516 D8009
15V IC8004
BUFFER
FIGURE 4-2 - DA-4 DIRECT AC-RELAY SHUT-OFF PROTECTION CIRCUITS C31P15-4-2 1517 11/15/02
As shown in Figure 4-2, four protection circuits, when triggered, will turn off the AC relay directly. The circuits
are as follows:
1) Inrush protection relay
2) B+ OCP
3) Low HV protection
4) FBT OCP
29
Inrush Current Relay Protection Circuit
(Reference Figure 4-2)
The current rating of the AC relay (RY65010) is 117mA at 153VAC. To keep the current below 117mA resistor
R6515 (Inrush Current Resistor) is in series with the AC input during the initial power-up of the TV. After the
initial power-up current surge, R6516 is bypassed when RY6502 (Inrush Relay) is energized and the switch is
closed.
The operation of RY6502 is monitored using R6516 and PH6501. If RY6502 does not function, a voltage drop
will develop across R6515, which in turn develops a voltage across R6507. The voltage across R6507 turns on
the LED and 11V is output on PH6501/pin 3. D6505 is now forward biased and a High is applied to the base of
Q6532, turning it ON, which then applies a Low to the base Q6530, turning it ON. Q6532 and Q6530 is a
latching circuit.
Once the latch is activated, the voltage at the base of Q6527 is reduced and it turns OFF, removing the ground
path for the AC Relay and it turns OFF. The TV shuts down and the Stby/Timer LED flashes a 7X sequence.
B+ OVP
(Reference figure 4-2)
The voltage level of the +135V line is monitored using IC6505. If the +135V increases at IC6505/pin 2, the
voltage at IC6505/pin 2 will decrease. Once IC6505/pin 2 decreases by 0.6V, Q6522 will turn ON. D6537 is now
forward biased and a High is applied to the base of Q6532, turning it ON, which then applies a Low to the base
Q6530, turning it ON (activating the latch).
Low HV Protection Circuit
The HV level is monitored through the HV Regulator circuit. IC8004 and resistor network RV8002, R8017,
R8014 and R8015 are part of the HV regulator circuit. A sample of the HV is output at FBT/pin 13 and is applied
to IC8004/pin 5 (Buffer). Approximately 7.4V is produced at IC8004/pin 7, which is then applied to the resistor
network. Approximately 2.5V is developed at the junction of R8014, R8015 and R8017.
R8014 is the feedback path for IC8002 (HV Power Supply Converter IC) to keep the HV regulated.
R8025 is the path for the Low HV detection circuit. When the 2.5V at IC8006/pin2 decreases below the reference
voltage 2.2V at IC8006/pin3, a High will be output at IC8006/pin 1 (approximately 14V) through pull-up resistor
R8032. Zener diode D8028 (5.1V) will break down. D5007 is now forward biased and a High is applied to the
base of Q6532, turning it ON, which then applies a Low to the base Q6530, turning it ON (activating the latch).
FBT Over Current Protection (IK-Prot. 2)
The secondary current in FBT is monitored by Q8007 at FBT/pin 1 (ABL). The +135V is used as the reference
voltage through the resistor voltage divider consisting of R8040, R8039, R8038, R8037 and R8043. The combined
voltage drop across R8036 and R8035 is used to turn off Q8007 and trigger the protection circuit. In normal
operation, 0.6V is applied to the base of Q8007, turning it ON and a Low is present at the collector. A High at the
collector is needed to activate the protection mode.
As the current in the FBT secondary increases, the ABL line will increase current through the voltage divider
network at the top of R8035 and less current will flow through R8035. The voltage drop across R8035 will
decrease, causing the combined voltage drop across R8036 and R8035 to decrease. At the same time, the 0.6V
at the base of Q8007 is decreasing, which turns OFF Q8007 and a High will be developed at the collector
through pull-up resistor R8022. Zener diode D8023 (5.1V) will break down. D8005 is now forward biased and a
30
High is applied to the base of Q6532, turning it ON, which then applies a Low to the base Q6530, turning it ON
(activating the latch).
DA-4 Excessive HV and horizontal Deflection Protection Circuits
IC8002
D-BOARD HV
16 Q8014 TO LOW HV PROT
SWITCHING FBT
13
CONVERTER 12 Q8013 T8001 REF. FIGURE 4-2
(EXCESSIVE 1 FOR DETAIL
HV PROTECTION) V-SENSE
R8001 PH8001
2.4V R8069
Q8004 4 1 15V
C8007 3 2
Q8003 (HORIZONTAL
+
DEFLECTION
D8024
PROTECTION)
6.2V
C8006 D8001 R8078 D8072
C8041
R8011 IC8001 15V
2.2V R8072 7
0V + 5
7 A IC8006
- 6
2.5V
+ 5
C8002
R8046 - +
FBT
- 2 2.5V
1 B 6 5
0V + 3 R8135
C8021 2.2V 15V 4.5V 7.4V
R8052
TO R8136 R8137
HORIZONTAL
3
DEFLECTION
IC8104 YOKE 9V
2 D8140
VREF. H Q5021
DRIVE C5058 BUFFER
1
Q5030 C5059
R8016 H-OUT
NOTE:
HOT GROUND Q5025 (BUFFER)
C5060
SECTION 19V -15V
FROM T6502/PIN 8 R5118
D5018
15V
FIGURE 4-3 - DA-4 EXCESSIVE HV AND HORIZONTAL
DEFLECTION PROTECTION CIRCUITS C31P15-4-3 1518 11/12/02
Excessive HV Circuit
The HV is monitored at FBT/pin 5 using two comparator circuits (A & B) located in IC8001. Comparator A will be
triggered when there is a sustained excessive HV (or gradual HV increase), and comparator B will trigger on a
momentary (or fast increase) HV surge. Another way to look at these comparators circuits is that they are
backup circuits for each other (redundant circuits) to ensure shutdown under any excessive HV condition.
31
Both comparators receive a sample of the HV from FBT/pin 5, which is input to IC8001/pin 5 and IC8001/pin3. A
reference voltage (Vref) of 2.2V is developed at IC8014/pin 3 and applied to IC8001/pins 2 and 6. Once the
voltage at either IC8001/pin 5 or 3 increases above the reference voltage due to an excessive HV conditions, a
High will be output at either IC8001/pin 7 or 1. The High output will turn ON either Q8004 or Q8003, which will
then apply a Low to IC8002/pin 1 (V-sense) turning the HV power supply converter IC OFF. Drive to the FBT will
stop and HV will not be developed.
The TV shuts down and the Stby/Timer LED flashes a 6X sequence.
Horizontal Deflection Protection
A sample of the Horizontal drive pulse is taken off the top of C5060. The pulse at this point is amplitude limited
using D5018 to 15V. The sample pulse is first buffer by Q5021 and then applied to comparator IC8006/pin 5
through D8140. Approximately 7.4V is developed at IC8006/pin 5, making it more positive then the reference
voltage on IC8006/pin 6 (4.5V). This condition causes a High (15V) to be produced at the output of the comparator
IC8006/pin7. The 15V from IC8006/pin 7 is applied to the cathode side of the LED PH8001/pin 2, and 15V is also
applied to the anode side of the LED PH8001/pin 1. So, the LED is OFF and the collector/emitter junction at
PH8001/pins 4 and 3 is open. 2.4V is present at PH8001/pin 4.
If the horizontal drive to the deflection yoke (possible defective Q5030) were to cease, there would be no sample
pulse applied to IC8006/pin 5, and IC8006/pin 5 will go to 0V. This condition will cause IC8006/pin 7 to go Low.
This Low is applied to the cathode of the LED PH8001/pin 2, the LED turns ON and the collector/emitter junction
PH8001/pins 3 and 4 conduct applying ground to IC8002/pin 1 (V-Sense). This turns the HV power supply
converter IC8002 OFF and no drive to the FBT (HV output stops). With no drive to T8001, there will be no output
on T8001/pin 13. T8001/pin 13 is connected to IC8004/pin 7 and outputs a low to IC8006/pin 2. This will cause
a high to be output at IC8006/pin 1. This high will cause D8028 to break-over and a high will be applied to the
latch circuit of Q6532 & Q6530, and the AC relay will be shut-off.
The TV shuts down and the Stby/Timer LED flashes a 7X sequence.
32
DA-4 Temperature (Q5031), B+OCP, Vertical Deflection Protection Circuits
D-BOARD M-BOARD B-BOARD
AC RELAY IC2300 SYSCON 31 52 SDA IC2801

RY6501 69 V-PROT.
IO-SDAT H-PROT.
57 56
+135V R2824 V-DY (-)

9V
FEEDBACK
R5104 D5006
R8040 CN5002/PIN 5
Q5018 D8007 9V
R5105
12V R8039
Q5010 R5164
R8038
0.7V 0.7V
2 14 R8024 Q5009
IC5007 R8037 +
+C8015 C5054
Q8008 R8043 FROM

- + + - R8041
FBT/
PIN 1
4 5 9 8
+ R8031 R8036 (ABL) 15V
1.6V 7.5V 3V 0.23V C8018 R8035
Q5005
R5101 R5108 BUFFER
9V (FBT OCP)
+135V
R5103 9V R5013
+135V D5001
R5019
4.7V
TH5002 R5014 R5023
Q5004 D5005
3
R5016 FB PLS
(TEMPERATURE)
OF Q5031 R5004 IC5004
R5009 (VERTICAL
V-DRIVE
R5017 DEFLECTION
R5007 PROTECTION)
R5011
TO M-BOARD D-BOARD
IC2300/PIN 44
+
C5006 R5012
(B+ OCP)
FIGURE 4-4 - DA-4 TEMPERATURE(Q5031), B+OCP, VERTICAL C31P15-4-4 1519 11/12/02

DEFLECTION, PROTECTION CIRCUITS
Q5031 Temperature Protection Circuit
The temperature of the S-Correction transistor Q5031 is monitored using TH5002. If the temperature of
Q5031 should increase due to a defect, the resistance of TH5002 will decrease and the voltage at IC5007/pin 5
will decrease. Once the voltage level at IC5007/pin 5 decrease below the reference voltage level at IC5007/pin
4 (1.6V), the comparator output IC5007/pin 2 will go Low and turn Q5018 OFF.
A High through pull-up resistor R5104 is now applied to IC2801/pin 57 (H-Prot) through forward biased D5006.
IC2801 will mute the video and communicate via IC2801/pin 52 with IC2300/pin 31 to shut off the AC relay at
IC2300/pin 69.
33
The TV video is muted, the AC relay shuts down and the Stby/Timer LED flashes a 7X sequence.
B+OCP Protection Circuit
(Reference figure 4-4)
The current in the +135V line is monitored using R5013 and Q5004. R5013 is the current sensing resistor. The
current in the +135V line flows directly through R5013. The voltage drop across R5013 in normal operation is
very low, approximately 0.2V. So, the +135V is passed with very little loss in normal operation. The voltage on
the left side is basically equal to the voltage on the right side of R5013, and because R5013 is connected across
the base/emitter junction of Q5004, there is no 0.6V difference across the junction and Q5004 is OFF.
When the current in the +135V line begins to increase due to a defect, the voltage drop across R5013 will also
increase. Because of the increased voltage drop across R5013, the voltage on the left side of R5013 will remain
constant but the voltage on the right side of R5013 will decrease. The decreased voltage on the right side is
applied to the base of Q5004 through D5005. Once the voltage drop across R5013 is large enough to cause a
0.6V difference across Q5004 base/emitter junction, Q5004 turns ON.
Current now flows through the voltage divider consisting of R5009, R5011 and R5012. The voltage drop across
R5012 is applied to IC5007/pin 8, causing IC5007/pin 8 to become more positive then the reference voltage at
IC5007/pin 9 (3V). The output IC5007/pin 14 will go Low and turn Q5018 OFF.
A High through pull-up resistor R5104 is now applied to IC2801/pin 57 (H-Prot) through forward biased D5006.
IC2801 will mute the video and communicate via IC2801/pin 52 with IC2300/pin 31 to shut off the AC relay at
IC2300/pin 69.
FBT Over Current Protection Circuit (IK Prot. 1)
The secondary current in FBT is monitored by Q8008 at FBT/pin 1 (ABL). The +135V is used as the reference
voltage through the resistor voltage divider consisting of R8040, R8039, R8038, R8037 and R8043. The combined
voltage drop across R8036 and R8035 is used to turn off Q8008 and trigger the protection circuit. In normal
operation, 0.6V is applied to the base of Q8008, turning it ON and a Low is present at the collector. A High at the
collector is needed to activate the protection mode.
As the current in the FBT secondary increases, the ABL line will increase current through the voltage divider
network at the top of R8035 and less current will flow through R8035. The voltage drop across R8035 will
decrease, causing the combined voltage drop across R8036 and R8035 to decrease. At the same time, the 0.6V
at the base of Q8007 is decreasing, which turns OFF Q8007 and a High will be developed at the collector
through pull-up resistor R8022. D8007 is now forward biased through pull-up resistor R8024 and a High is
applied to IC2801/pin 57. IC2801 will mute the video and communicate via IC2801/pin 52 with IC2300/pin 31 to
shut off the AC relay at IC2300/pin 69.
Vertical Deflection Protection Circuit
The operation of the vertical deflection circuit is monitored using the feedback pulse developed at IC5004/pin 3
(vertical drive IC). The pulse is amplitude limited using D5001 (4.7V Zener diode). The pulse passes through
buffer Q5005 and is applied to the base of Q5009, turning it ON, while applying a Low to the base of Q5010,
turning it OFF. With Q5010 OFF, the V-DY feedback will be applied to IC2801/pin 56 indicating proper vertical
deflection operation.
If the Vertical deflection should cease due to a defect, the feedback pulse at IC5004/pin 3 will not be developed
(no pulse through Q5005 buffer), Q5009 will turn OFF and Q5010 will turn ON. The V-DY will go to ground
IC2801/pin 56 detects the missing V-DY and places the TV in vertical shut down.
34
In vertical shut down mode, only the video is muted, the AC power and Audio remain ON and the Stby/
Timer LED flashes a 4X sequence.
DA-4 Regulated 5V and White Balance Protection Circuit
69 AC RELAY
M BOARD IC2300 SYSCON RY6501
I-LB-ERR IO-SDAT
43 81 D BOARD
2.8V
(REG. 5V R2375
PROTECTION) Q2314
52
IC2801 B BOARD
R2399 CRT DRIVE
R2300 C2361 IK_IN

24
D2310
3.6V 12V
R2298 R9068 R9006

R9013 12V
+
C9017 Q9001
CH/CX BOARD
R9012
O R9012
10.6V
UNREG IC504
7V I 5V REG. Q9007
Q9015 Q9013
NOTE: 11V
G
R9039 R9020 R9025 WITH
11V 11V WHITE
12V 11V 12V 12V
7 7 7 RASTER
IK IK IK
A BOARD IC9001 IC9002 IC9003
RED GREEN BLUE
(WHITE BALANCE PROTECTION)
NOTE: IK_OUT ON HS MODELS

IS IC9001, 9002, 9003/PIN 5
FIGURE 4-5 - DA-4 REG. 5V AND WHITE BALANCE PROTECTION CIRCUITS C31P15-4-5 10/28/02
Regulated 5V Protection Circuit

The regulated 5V line is monitored using Q2314 and Zener diode D2310 (3.6V) on the M-board. The output of
the 5V regulator IC504 is applied to the emitter of Q2314. In normal operation Q2314 is turned ON and D2310
is conducting, holding the base at 3.6V. Approximately 2.8V is applied to System Control IC2300/pin 43, indicating
proper level of the regulated 5V line.
If the 5V line falls below approximately 4.5V at the emitter of Q2314, D2310 will stop conducting, Q2314 will turn
OFF and a Low will be applied to IC2300/pin 43. IC2300/pin 69 will then turn OFF the AC relay.
The AC relay shuts down and the Stby/Timer LED flashes a 6X sequence.
35
White Balance Protection Circuit (IK Protection)
The condition of each CRT cathode (RGB) must be monitored in order to maintain optimal white balance. Each
cathode is monitored by the individual driver IC9001, 9002 and 9003 on the CH/CX board. Each driver IC9001/
pin 7, IC9002/pin 7 and IC9003/pin 7 develops an IK feedback pulse, which is directly proportional to the current
drawn by each cathode in the CRT. The IK feedback pulse passes through buffer transistors Q9007, Q9015 and
Q9013, and then the sequence of the three IK feedback pulses is applied to the base of buffer Q9001.
The three IK feedback pulses are sequentially fed into IC2801/pin 24 and monitored for amplitude variations. If
the IK feedback pulse is Low in amplitude or is missing, this indicates a weak or defective cathode. IC2801/pin
24 will detect this condition and the unit will go into IK protection mode.
The TV video is muted, the AC relay will remain ON and the Stby/Timer LED flashes a 5X sequence.
36
DA-4X Protection Circuits

M BOARD
LOW B+ AC-RLY
SYSCON AC RELAY
(5V)
IC2300 RY6701
Q2314
DATA
Q6503
B BOARD LATCH
G BOARD Q6502, Q6504
IC2801
Y/C CRT DRIVE
D6523 D6526 D6525 D6527
IN RUSH
RELAY B+ OCP AC-PROT.
+15V B+ OVP
PROTECTION IC6502 Q528
OVP IC6502
RY6702
(7X) (2X) (3X)
A BOARD
HORIZONTAL VERTICAL
HIGH WHITE BALANCE
DEFLECTION DEFLECTION PROTECTION
VOLTAGE
PROTECTION PROTECTION CR, CT, CG
PROTECTION
IC8005 IC8003 BOARDS
IC8006
Q8044 N-DY(-)
(7X) (4X) (7X) (5X)
FBT/PIN 11 D BOARD
FBT OCP &
ABL
LOW HV SWITCH
PROTECTION Q8022
FROM IC8007
IC8008/PIN 10 H-DRV H-DRV
(7X) H-DRV BUFFER SIGNAL
FBT/PIN 11 Q8041
FBT OCP &
ABL EXCESSIVE HV SWITCH
PROTECTION Q8021
FBT/PIN 6 IC8006
(7X)
FIGURE 4-6 - DA-4X PROTECTION CIRCUITS OVERALL BLOCK C31P15-4-6 10/28/02
Figure 4-6 is a basic block diagram illustrating the interconnection of the protection circuit, System control and
the AC relay. Also shown on the diagram is the Standby/Timer LED flash sequence for when the particular
protection circuit is triggered (e.g. 4X will occur with a vertical deflection failure). Each protection circuit will be
discussed in greater detail in coming diagrams. The purpose for each protection circuit is indicated by the name
of the particular block.
37
Q2314 monitors the 5V dc level. If the dc level falls below 4.5V, Q2314 detects this error and the AC input is
disconnected.
RY6702 is used to remove the Inrush Current resistor from the AC input circuit after initial set turn-on. If the relay
failures to activate, AC input is disconnected.
IC9101, 9201 and 9301 on the CR/CB/CG boards are the cathode drive ICs. Each IC produces a separate IK
pulse directly proportional to the current in each cathode. The current in each cathode indicates the physical
condition of the cathode. Depending on the cathode condition, the set will either increase RGB drive to the
cathode or go into IK Protection mode.
+15V OVP monitors the 15V line for excessive voltage condition.
IC6502 is used to monitor both +135V OVP and OCP conditions.
Q528 on the A-board. If AC is not present at the input to the Standby 5V circuit, Q528 will activate the Latch and
shut down the TV.
IC8005 and Q8044 monitor the horizontal deflection operation.
IC8003 and V-DY(-) IC8003 is the vertical drive IC that drives the deflection yoke (DY). The low side of the
deflection yoke is monitored for proper vertical operation.
IC8006 and IC8007 monitor three separate circuits: Low HV, Excessive HV and FBT OCP.
38
DA-4 Direct AC-Relay Shut-Off Protection Circuits
TO AC RELAY
R6525 D6524 RY6701
FROM IC2300 Q6503
AC RELAY R6523
R6504 R6526
Q6502
Q6504
+
C6575 R6528
R6527
(INRUSH) (+15 OVP) (B+ OCP) (B+ OVP) (AC PROT.)
D6523
D6507 D6526 D6525 D6527
+
C6581 R6538
D6505 TO
R6539 SYSCON +135V CN6505
2
12V +15V 0V IC2300 0V 2 CN901
FROM T508/
4 3 1 7
PIN 8
IC6502 IC6502 R6535
D528
PH6002 5.1V
+ - - +
R6536
D529
3 2 6 5
Q528
1 2
R634 11V
R6715 0.7V 2.4V R6516
C572 R561
REF. +
REF. 5V
R6709 D6518 +135V 5V R605
11 R6517
D6522 A-BOARD
T6703 R6519 4.7V
D6702 +
D6501 12
C6553
12V R6520
RY6702 G-BOARD
R6506
(INRUSH
RELAY)
FROM
AC RELAY TO AC RECT.
RY6701 D6702
R6705
FIGURE 4-7 - DA-4X DIRECT AC RELAY SHUT-OFF PROTECTION CIRCUIT C31P15-4-7 1520 11/15/02
Inrush Current Relay Protection Circuit

The current rating of the AC relay (RY6701) is 117mA at 153VAC. To keep the current below 117mA, resistor
R6705 (Inrush Current Resistor) is in series with the AC input during the initial power-up of the TV. After the
initial power-up current surge, R705 is bypassed when RY6702 (Inrush Relay) is energized and the switch is
closed.
The operation of RY6702 is monitored using R6705 and PH6002. If RY6702 does not function, a voltage drop
will develop across R6705, which in turn develops a voltage across R6715. The voltage across R6715 turns on
the LED and 11V is output on PH6002/pin 3. D6523 is now forward biased and a High is applied to the base of
Q6504 turning it ON, which then applies a Low to the base Q6502 turning it ON. Q6504 and Q6502 is a latching
circuit.
39
path for the AC Relay and it turns OFF. The TV shuts down and the Stby/Timer LED flashes a 7X sequence
+15 OVP
The circuit monitoring the condition of the +15V line is a simple 20V zener diode. If the +15V line increases
above 20.6V, the Latch will be activated and the AC relay will be shut OFF.
B+OCP
The current is monitored in the +135V line using resistor R6506 located in the ground-side of the +135V circuit.
If the current increases in the +135V line, the current through R6506 will also increase, but because of the
direction of the current through R6506, a negative voltage is developed an IC6502/pin 2. IC6502/pin 3 (Grnd)
will be now more positive then the negative IC6502/pin 2. a High is produced at IC6502/pin 1 and D6526 is
forward biased. The latch is activated and the AC relay is turned OFF. Note that the High from IC6502/pin1 is
also sent to System Control IC2300 to activate self-diagnostics.
B+OVP
The B+ OVP circuit monitors the voltage level of the +135V through the voltage divider network consisting of
R6535, R6536, R6516 and R6517. If the +135V should rise, so will the voltage drop across R6517and the
voltage at IC6502/pin 5. Once the voltage at IC6502/pin 5 goes more positive then IC6502/pin 6, a High will be
produced at IC6502/pin 7 and D6525 will be forward biased. The Latch will activate and the AC relay will be shut
OFF. Note that the High from IC6502/pin7 is also sent to System Control IC2300 to activate self-diagnostics.
AC PROT
The AC input to the Standby 5V circuit is monitored through D528, D529 and Q528. In normal operation D528 is
in break-over mode and Q528 in turned ON. If the AC input is missing, Q528 will turn OFF and a High will
forward bias D6527. the Latch will be activated and the AC relay will be shut OFF.
40
DA-4X Horizontal, Vertical, IK, and HV Protection Circuits
SDA IC2801
IC2300 IO- 31 52
SYSCON SDAT H PROT. V PROT Y/C CRT DRIVE
IK
57 56 24
M BOARD B BOARD C2828

CN2804 21 20
A BOARD CN510 21 20
R2862
CN508 8 7
CN803 8 7
Q9102 Q9104
IC8005/ R8260 0V
PIN 16 V-DY
V REG. D8052 R8036
7
0.6V IK
Q8044
D8051 5 IC9101
0V V-OUT VIDEOOUT
R8262 7
IC8003
IC8006 VERTICAL CR BOARD
R8263 3.6V DRIVE
10
- +
IC8005 Q9202
HV- (V PROTECTION)
6 5
DRIVE -
+ 7
IK
REF. IC9201
11 12
3.6V D8043 D8025 VIDEOOUT
Q8027 BEAM CG BOARD

TO HV OVP
T8003/PIN 1 HORIZONTAL IC8006/ CURRENT
(HOT) B+ SWITCH PIN 1 PROTECT
Q2028 IK 7
IC9301 Q9302
3 (HV -PROT.) VIDEOOUT
IC8005
HV DRIVE CB BOARD
(H PROTECTION) D BOARD (IK PROTECTION)
FIGURE 4-8 - HORIZONTAL, VERTICAL, IK, AND HV PROTECTION CIRCUIT C31P15-4-8 1522 11/4/02
Horizontal Deflection Protection Circuit

The horizontal pulse output at IC8005/pin 3 drives the +135V regulator transistor Q8027, which drives T8003/pin
1 (HOT). A sample of the horizontal pulse is taken from the terminal of Q8027, which is applied to buffer IC8005/
pin 12 and then to the base of Q8044. As long as the horizontal pulse is present at the base of Q8044, a low is
present at the collector.
If the horizontal deflection should stop the signal at the base of Q8044 will stop and a High will be produced at the
collector of Q8044, which will forward bias D8052. A High will now be applied to IC2801/pin 57 to blank the video,
and IC2801/pin 52 will communicate with IC2300/pin 31 and shut off the AC relay.
The standby/timer LED will flash a 7X sequence.
41
HV Protection
Also attached to the H-Prot. input IC2801/pin 57 is the HV-PROT. This circuit is actually monitoring two functions:
HV OVP and Beam Current through D8043 and D8025 respectively. If an excessive HV or Beam current condition
should occur, IC8006/pin 5 will go High, which will cause IC8006/pin 7 to output a High. The High will forward
bias D8051 and a High will now be applied to IC2801/pin 57 to blank the video. IC2801/pin 52 will then communicate
with IC2300/pin 31 and shut off the AC relay. The standby/timer LED will flash a 7X sequence.
Vertical Deflection Protection Circuit
IC2801/pin 56 monitors the low side of the vertical deflection coil [V-DY (-)]. IC8003/pin 5 drives the high side of
the V-DY, while the other side goes to ground through R8036. A small vertical feedback signal is developed
across R8036, which is applied to IC2801/pin 56.
If the vertical deflection circuit should fail (no drive to V-DY), IC2801/pin 56 will detect the missing vertical
feedback signal and blank the video output to the CRT. The TV will be placed in Vertical shutdown and the
standby/timer LED will flash a 4X sequence. The AC Power and Audio will remain ON.
IK (White Balance) Protection Circuit
Each CRT driver IC9101, 9201 and 9301/pin 7 (located on the CR, CG, and CB boards) produces an IK feedback
pulse directly proportional to the current in each cathode (which indicates the condition of the cathode). All three
IK feedback pulses are combined at Q9104 on the CR board and sent back sequentially to IC2801/pin 24.
Each pulse is monitored for level by IC2801/pin 24. If a pulse is low, IC2801/pin 52 will detect a weakened
cathode and IC2801 will increase the drive signal to that weakened cathode until optimal white balance is achieved.
If white balance cannot be achieve within two seconds then IC2801/pin 52 will communicate with IC2300/pin 31
and the TV will go into IK protection mode. The video to the CRT will be blanked and the standby/timer LED
will flash a 5X sequence. The AC power and Audio will remain ON.
42
DA-4X HV OVP, and FBT OCP Protection Circuits
Q8042
H-DRIVE Q8041 C8160 7
T8006
FROM HDT
IC2801
+135V
D BOARD
Q8022 Q8021 R8198
R8132 R8131
0V 0V 0V 0V R8195
1 7 1 7
IC8007 IC8006
R8194
+ - + - + - + -
R8193
3 2 6 5 3 2 6 5
+15V
R8192
REF. R8169
REF. (FBT
+15V D8043 D8025 OCP)
D8008 D8023 R8173
Q8028
R8153 Q8029
R8151 R8191
10
IC8008 R8219
R8150 R8157
H-DRIVE 6
T8005 11
D8038
(HV 3 5 FBT
ABL
OVP) C8129
PWM OUT (HV OVP) R8190

TO Q8035
FIGURE 4-9 - DA-4X HV OVP AND FBT C31P15-4-9 10/28/02

OCP PROTECTION CIRCUITS
HV OVP and FBT OCP (or Beam Current) Protection Circuit
HV level and current are monitored by IC8006 and IC8007. They will stop high voltage generation to provide
protection for the HV components, CRTs and X radiation level. This is accomplished by disabling the H drive
pulse from the video processor IC2801 (not shown).
IC8007/pin 3 monitors a sample of the HV coming from the HV Block. If the HV should increase, IC8007/pin 3
will become more positive then the reference at IC8007/pin 2 and IC8007/pin1 will output a High. D8008 will now
forward bias and apply a High to IC8007/pin 5, and a High will be output at IC8007/pin 7. Q8022 will turn ON and
a ground will be placed on the emitter of buffer Q8041, stopping the H drive signal to T8006 and thus stopping
HV output.
IC8007/pin 5 can also be triggered through D8023. D8023 will be forward biased when an excessive beam
current condition exists in the CRT. The current in the FBT is monitored using the ABL voltage at FBT/pin 11. A
reference voltage is developed using the +135V and the voltage divider consisting of R8198, R8195, R8194,
R8193, R8192, R8191 and R8190. The combined voltage drop across R88191 and R8190 is used to turn off
Q8029 and trigger the protection circuit. In normal operation, 0.6V is applied to the base of Q8029 turning it ON
and a Low is present at the collector. A High at the collector is needed to activate the protection mode.
43
As the current in the FBT secondary increases, the ABL line will pull increasingly more current through the
voltage divider network at the top of R8190 and less current will flow through R8190. The voltage drop across
R8190 will decrease, causing the combined voltage drop across R8191 and R8190 to decrease. At the same
time, the 0.6V at the base of Q8029 is decreasing, which turns OFF Q8029. A High will now be developed at the
collector through pull-up resistor R8173. D8023 is now forward biased and a High is applied to IC8007/pin 5. A
High will now be output at IC8007/pin 7 and Q8022 will turn ON and stop H drive at the emitter of Q8041,
stopping the HV.
IC8006/pin 5 has the identical function as that of IC8007/pin 5 just described. These are backup FBT OCP
protection circuits protecting against excessive beam current in the CRT. IC8006 uses Q8021 switch to stop H
drive at the emitter of Q8041.
IC8006/pin 3 protects against excessive HV the same as IC8007/pin 3. The difference between the two circuits
is where the HV is monitored. IC8007/pin 3 monitors HV at the HV Block whereas IC8006/pin 3 monitors the HV
using a coil in the primary side of the FBT located at FBT/pins 5 and 6. The output at FBT/pin 6 is directly
proportional to the HV. If HV increases, so will FBT/pin 6. The output is rectified, filtered and applied to IC8006/
pin 3. The function after a High is applied to IC8006/pin 3 is identical to IC8007/pin 3 described above except
Q8021 is used to stop the H drive at the emitter of Q8041.
The Standby/Timer LED flashes a 7X sequence when a failure occurs.
Regulated 5V Protection Circuit

SYSCON
IC2300
(I-LB-ERR)
43
R2375
Q2314
M BOARD
R2299
R2298 R2300 C2361

D2310
3.6V
G
IC504
5V REG.
A BOARD I
UNREG. 7V
FIGURE 4-10 - REGULATED 5V PROTECTION CIRCUIT C31P15-4-10 11/12/02

The regulated 5V line is monitored using Q2314 and Zener diode D2310 (3.6V) on the M-board. The output of
the 5V regulator IC504 is applied to the emitter of Q2314. In normal operation, Q2314 is turned ON and D2310
is conducting holding the base at 3.6V. Approximately 2.8V is applied to System Control IC2300/pin 43 indicating
proper level of the regulated 5V line.
If the 5V line falls below approximately 4.5V at the emitter of Q2314, D2310 will stop conducting, Q2314 will turn
OFF and a Low will be applied to IC2300/pin 43. IC2300/pin 69 will then turn OFF the AC relay.
The AC relay shuts down and the Stby/Timer LED flashes a 6X sequence.
44
5. DA-4 & DA-4X Video Processing
Chapter 5 - DA-4 & DA-4X Video Processing

DA-4 and DA-4X Acceptable Formats
The acceptable inputs for these chassis are listed in Table 5-1:
Table 5-1 - DA-4 and DA-4X Inputs
Inputs Format
Analog TV stations Air (Ch. 2-69) or Cable (1-125) NTSC
Video 1-4 S or Composite Video (480i)
Video 5-6 Component Video (Y,PB,PR) 480i, 480p,
720p, or 1080i
Video 7 (DVI) Digital 1080i
TO CH/CX BOARD
R G B
IC2801
B BOARD CRT DRIVE
MEMORY
DRC MID STICK INPUT
3.3V 5V
9V MEMORY
Y PB PR V H VS HS Y PB PR STICK 5V
CN3203 49 46 43 37 40 20 22 27 38 39 21 25 34 31 28 48 50
49 46 43 37 40 20 22 27 38 39 21 25 34 31 28 48 50
MAIN SUB CN513
TUNER TUNER
A BOARD
39 49 CN525 9 12 15 21 18 22 23 24 25 40 37 28 31 34 16 17 CN523
39 49 9 12 15 21 18 22 23 24 25 40 37 28 31 34 16 17
CN2302 CN2002
Y PB PR
Y PB PR
SUB YUV VS 5V 9V 5V-D
IC2008 HS VS HS
IC2005 YCT-SEL IC2006
SUB-Y.C.T. MAIN YUV COMPONENT IF CN2304
M BOARD CN7002
IC2200 Y PB DVI
PR
STBY IC2001 MAIN IC2004
DECODER
5V SUB-COMP 3D COMB MAIN YC
UD BOARD
A2 A9 B7 B20 A19 B23 A22 B17 A16 B14 CN2006
A2 A9 B7 B20 A19 B23 A22 B17 A16 B14
CN1502
63 60 56 58 44 4 3 5 6
MAIN SUB SUB SUB MAIN MAIN Y OUT PB PR IC1505
V/Y C V/Y IC1502 VIDEO
TUNER TUNER C OUT OUT
AV SWITCH SWITC
MONITOR
CV Y C CV Y C CV Y C CV Y PB PR Y PB PR H
V OUT
41 8 10 12 15 17 19 1 3 5 30 16 11 8 1 14 9
Q1506 CN1501
VIDEO 1 VIDEO 3 VIDEO 4 VIDEO 5 VIDEO 6
CN1100
J1504 J1509 J1508
J1501 VIDEO 2
MONITOR J1100
J1503 U BOARD
HB BOARD
FIGURE 5-1 - DA-4 & DA-4X VIDEO PROCESSING BLOCK C31P15-5-1 10/15/02
45
Video Processing Circuit Description CH2
(Reference Figure 5-1) .5v
5 ms
The Main and Sub Tuners are located on the A board. The
video path is through the M board for each tuner starting at the
A board CN525/pins 39 and 49, which connects to the B board
CN2302/pin 39 and 49; CN2006/pins A9 & B7 (B board) then
connects to CN1502/pins A9 and B7 (U board). The video is
then input to IC1502/ pin 63 (Main) and IC1502/pin 60 (Sub)
the AV Switcher.
Waveform 5-1
Sub and Main Tuner Video Output
The Sub video input is selected by IC1502 and the Main video is selected by either IC1502 or IC1505. Once the
inputs are selected, the Sub video is output at IC1502/pins 56 (V/Y) and 58 (C), and Main video is output at
IC1502/pins 44 (V/Y) and 47 (C) or IC1505/pins 3,5 and 6 (Component).
Video inputs 1, 3 and 4 are all located on the U board and are connected directly to IC1502 (as shown in Figure
5-1). Video input 2 is located on the HB board on the front of the TV and is also connected directly to IC1502.
Video inputs 1, 2, 3 and 4 can accommodate either Composite video or S-Video. The Sub and Main composite
outputs (Waveform 5-2) can be viewed on the U-board CN1502/pins B20 (Sub) and B23 (Main).
CH2
.5v
5 ms
Waveform 5-2
Sub and Main Video Output
The Sub and Main color signal outputs can be viewed on the U-board CN1502/pins A19 (Sub) and A22 (Main)
reference Waveform 5-3.
CH2
.5v
5 ms
Waveform 5-3
Sub and Main Color Signal Output
46
Video inputs 5 and 6 are also located on the U board, but are connected to IC1505 Video Switch. Video inputs
5 and 6 are component inputs. The component signal outputs from IC1505 can be viewed at Cn1502/ pins B17
(Y), A16 (PB) and B14 (PR) reference Waveforms 5-4 and 5-5.
WAVEFORM 5-4 WAVEFORM 5-5

WAVEFORM Y SIGNAL 1.3Vp-p (H) WAVEFORM PR SIGNAL 1.3Vp-p (H)
WAVEFORM 5-6
WAVEFORM P B SIGNAL 1.3Vp-p (H)
Note: These same component signals will also be present at CN2002/pins 9 (Y), 12 (PB), 15 (PR) for Sub and
Main video inputs, and CN2002/pins 28 (Y), 31 (PB), 34 (PR) for the component input for signal tracing.
The Horizontal (HS) and Vertical (HS). Sync. Input signals for both DRC and MID can be viewed at CN2002/pin
21 (DRC VS), CN2002/pin 18 (DRC HS), CN2002/pin 40 (MID VS) and CN2002/pin 37 (MID HS). (Reference
Waveforms 5-7 and 5-8 for VS and HS waveforms)
CH2 CH2
2V 2V
50uS 10mS
CH2 CH2
Waveform 5-7 Waveform 5-8

Horizontal Sync Vertical Sync
47
All the video signals pass through the A-board unprocessed and are then applied to the B-board through CN2002
(A-board) and CN3203 (B-board). All video processing is performed on the B-board (DRC and MID processing).
The DRC circuit will double the horizontal frequency for input signals with 15.75KHz (NTSC) horizontal inputs.
The MID circuit will up-convert the horizontal frequency of the input signal to 33.75KHz, which is the scan rate of
the DA-4 and DA-4X chassis. Table 5-2 shows the signal standard and its associate horizontal frequency.
Table 5-2 - Input Signal Standard and Horizontal Frequency
Input Signal Horizontal Frequency
Standard NTSC 480i 15.534KHz
High Resolution 480p 31.5KHz
High Resolution 720p 45KHz
High Resolution 1080i 33.75KHzz
The following is a description of the signal flow for each standard listed in Table 5-2:
• 15.734KHz input: DRC circuit up-converts to 31.5KHz and MID circuit up-converters to 33.75KHz
• 31.5KHz input: MID circuit up-converts to 33.75KHz
• 33.75KHz input: XBR, HV pass through MID; HS bypass MID circuit
• 45KHz input: MID circuit down-converts to 33.75KHz
The output of the MID circuit is then applied to the CRT drive IC2801, which will then drive the CH/CX boards in
the DA-4 (shown in Figures 5-2 and 5-3, and CR, CG, CB boards in the DA-4X chassis (boards not shown, but
the circuit operation is same as Figure 5-2).
CX BOARD
CN2805 CN9001
R R
R 1 1 Q9009 2 V-IN 12
IC9001
G 3 3 Q9010
B 5 5 6 12V
12V 7 7 Q9007 7 IK
10 200V
IK 8 8 Q9001
G G
2 V-IN 12
CRT
IC9002
6
12V
B BOARD
Q9015 7 IK
10 200V
D BOARD
B V-IN B
Q9011 2 12
6 12V
IC9003
Q9013 7 IK
CN5003 CN9002
200V 1 1 10 200V
HEATER 4 4
NOTE:
CIRCUIT OPERATION IS IDENTICAL FOR DA-4X.
THE IC's ARE LOCATED ON SEPARATE BOARDS
(CR, CG, CB)
FIGURE 5-2 - DA-4 CX BOARD (HV & XBR) C31P15-5-2 1524 11/12/02
48
CH BOARD
IC9001
Q9009 R 3 V-IN R 8
R 1 1
12V IK 200V
G 3 3 2 5 6
B 5 5
12V 7 7
IC9002
IK 8 8 Q9010 G 3 V-IN G 8 CRT
12V IK 200V
2 5 6
Q9001
B BOARD
IC9003
Q9011 B 3 V-IN B 8
D BOARD 12V IK 200V
2 5 6
200V 1 1
HEATER 4 4
FIGURE 5-3 - DA-4 CH BOARD (HS) C31P15-5-3 10/7/02
Troubleshooting (Board Level)

The DA-4 and DA-4X chassis’s video processing circuits can be evaluated to board level simple by using the
various inputs. The following is a list of inputs versus the circuits active for that particular input.
Video Inputs 1-4: (480i Input)
IC1502 AV switch (U-board)
IC2001 and IC2200 Comb. (M-board)
IC2005 and IC2004 YCT (M-board)
IC2008 (M-board)
DRC circuit (B-board)
MID circuit (B-board)
IC2801 CRT Drive (B-board)
49
Video Inputs 5 and 6: (1080i Input)
Note: 480i will add the DRC circuit
IC1505 Video Switch (U-borad)
before the MID circuit.
IC2006 Component I/F (M-board)
DVI Input
IC1505 Video Switch (M-board)
MID circuit
Memory Stick Input:
Note that by applying signals to the various inputs, complete circuits and boards can be bypassed to determine
on which board the defective circuit is located. This is the most efficient way to troubleshoot the video processing
circuits because the M and B boards are not field repairable.
EXAMPLES:
1) The Memory Stick Input will bypass the U and M boards.
2) The DVI Input will bypass the U board.
3) The Video 1-4 and Video 5-6 inputs can be used to isolate a defect to either IC1502 or IC1505.
50
6. DA-4 & DA-4X Deflection Circuits
Chapter 6 - DA-4 & DA-4X Chassis Deflection Circuits

152Vp-p
DA-4 Horizontal Deflection Circuit 9V
B BOARD R5151 Q5026 HDT T5002

12Vp-p 7 4
R5150 R5126
IC2801 C5071
Y/C CN508 CN5009 R5129
Q5036
JUNGLE C5070
4 18 18 2 2 Q5035
H- Q5028
DR. 6 1
CN2804 CN510 2.9Vp-p Q5027
Q5030 R5130 +135V
H-OUT
A BOARD
1 HEATER (TO IC5005)
FROM IC5005 HOT
T5001/ 1kVp-p
1
H-CENT. T5001 2
PIN 8 +
4 7 -5V (TO IC5005
(REF) 2 - 95V CENTERING)
C5041
+
5 6 8 REFERENCE
FROM
CN5001/ C5040
L5003 +
PIN 6
9 +5V (TO IC5005)
(HC_PARA)
2 10 +15V TO IC4004
4 -15V VERTICAL OUT
+
D5003 11
H-DY
D BOARD FROM CN5001/PIN 10
-
EW_PARA
12
Q5031
S-CORR C5064 R5148
FROM Q5003 IC5001
IC5002 - 6
CN5001/ C5066 + 5 7
PIN 10 7 + 5 H-OUT
+135V - 6
FEEDBACK
(MP_PARA)
C5030 FROM T5001
33.75kHz
11Vp-p 1Vp-p
10Vp-p FROM Q5006
FIGURE 6-1 - DA-4 HORIZONTAL DEFLECTION CIRCUIT C3P15-6-1 1527 11/11/02
Horizontal Drive Circuit

This circuit is split between an oscillator on the B-board and an output stage on the D-board. The 33.75KHz
horizontal oscillator is in the Y/C Jungle IC2801. IC2801/pin 4 outputs a 3Vpp rectangular waveform (H-DRV).
On the D-board, the H-DRV waveform is amplified through Q5035 and Q5036, and then applied to buffer Q5027.
The MOSFET driver Q5028 and the output transistor Q5030 amplify the signal to provide sufficient current to
drive the HOT T5001 and the H-DY deflection yoke.
At the output stage, the HOT T5001 has a secondary winding that provides filament voltage, and also +/-15V for
the vertical driver IC5004 and the horizontal centering circuit IC5005.
The waveforms shown on Figure 6-1 are the typical horizontal circuit signal shapes. The difference between this
set and a conventional set is the horizontal frequency, which is 33.75KHz as opposed to 15.75KHz scan rate in
the conventional set. The 33.75Khz scan rate is considered a high definition horizontal scan rate.
51
PWM Circuit
The PWM circuit (Q5003) has two functions. First, it provides a regulated 102Vdc output for the horizontal
output transistor Q5030. Second, it compensates for horizontal pincushion affect and keeps the picture vertical
edges straight.
Regulator
The PWM circuit regulates +135Vdc from the power supply down to +102Vdc. Horizontal pulses from IC8004/
pin 1 (not shown in Figure 6-1) in the HV power supply section drive Q5003. The pulses are amplified and output
to the HOT T5001/pin 4. To control the output voltage, the output is sampled and used to change the pulse width
of the H drive pulses. These changes regulate the output voltage to +102Vdc at T5001/pin 4.
Pincushion Correction
If the PWM output voltage at T5001/pin 4 were changed, the horizontal picture size would vary accordingly. A
vertical pincushion signal is produced at IC2801/pin 11 (not shown) and is applied to the PWM circuit to increase
the picture width and compensate for the pincushion distortion.
The EW_PARA parabola signal form CN5001/pin 1 (D-board) is first applied to IC5001/pin 6 and output on
IC5001/pin 7, and then applied to IC5002/pin 5. The parabola signal at IC5002/pin 5 is compared to the sawtooth
waveform at IC5002/pin 6. This comparison causes the PWM signal at the output IC5002/pin 7 to vary in pulse
width. The change in pulse width causes more or less voltage to be applied to the horizontal output Q5030
collector during the vertical scan down the CRT. This varying voltage causes a varying current to be applied to
the H-DY. Current is gradually increased as the beam scans down until the current is maximum at the center of
the CRT where the pincushion distortion is the most extreme. The result is a good, straight line scan down both
sides of the CRT.
Heater Voltage
The filament voltage is applied when the horizontal oscillator signal produces horizontal sweep. The horizontal
output transformer T5001/pin 1 outputs 7.7Vdc when power is ON. This voltage is regulated to 6.1Vdc by
IC5006 to become the main filament voltage.
H-Centering and S-Correction
Also shown in Figure 6-1 is the H-Centering circuit. This circuit applies a small dc-offset to the H-DY to keep the
picture centered on the CRT. This function is performed dynamically through the service mode by varying the
parabola waveform at CN5001/pin 6 (HC_PARA). The HC_PARA after is applied to IC5005/pin 2 and a dc-offset
is produce at IC5005/pin 4.
The S-Correction circuit is used to correct for the slight “S” shaped distortion that appears in each horizontal
line. Once again this function is performed dynamically through the service mode by varying the parabola
waveform at CN5001/pin 10 (MP_PARA).
52
DA-4 Vertical Deflection Circuit

+15V -15V
2 4
VCC IC5004 Vee
V-DRIVE
VD- FB-PCS V-OUT BOOST VD+
B BOARD 1 3 5 6 7
1.5Vp-p +
IC2801
Y/C C5019 D5002
JUNGLE CN509 CN5001 V-PROT.
VD(-) 18 2828 4 4 +15V
VD(+) 19 2727 3 3
CN2804 CN510 D BOARD

R5029 L5001
A BOARD V-DY
1.7Vp-p
61Vp-p
R5046 R5051
C5024
1.9Vp-p
FIGURE 6-2 - DA-4 VERTICAL DEFLECTION CIRCUIT C31P15-6-2 1528 11/8/02
Vertical Drive
The vertical oscillator inside IC2801 starts and outputs ramp signals at IC2801/pin 18 (VD(-)) and IC2801/pin 19
(VD(+)) when power is applied. Data need not be present for vertical drive to output from IC2801.
The vertical stage is has not changed functionally from previous models. The vertical drive signals from IC2801/
pins 18 and 19 are applied to IC5004/pins 1 and 7. The ramp signals are amplified in IC5004 and the output drive
for the V-DY is output at IC5004/pin 5.
53
DA-4X Horizontal Deflection Circuit
+12V HDT T8002

4 1kVp-p
Q8024
B BOARD R8123
+135V 6 3
3.5Vp-p
R8125
IC2801 C8059 Q8023 7 2
Y/C CN508 CN8031
JUNGLE
4 1818 2 2 1
H- Q8030
R8119 104Vp-p
DR.
CN2804 CN510
IC8009 3 -5V
A BOARD FROM H-CENT PS8005 H-DY(B)
Q8039 1 +
HDT H-CENT 4
D BOARD 2 -
T8003
+135V 10 C8132
R8220 5
+
8 +5V H-DY(R)
L8016 Q8027 4
D8033
C8135
1
+ +
C8093 D8032
7 -5V C8137
R8211 H-DY(G)
C8122 +
6
FROM IC8005/PIN 3 D8045
PWM & PINCUSHION
FIGURE 6-3 - DA-4X HORIZONTAL DEFLECTION C31P15-6-3 1529 11/8/02
Horizontal Drive Circuit

The circuit is split between an oscillator on the B-board and an output stage on the D-board. The 33.75KHz
horizontal oscillator is in the Y/C Jungle IC2801. IC2801/pin 4 outputs a 3Vpp rectangular waveform (H-DRV).
On the D-board, the H-DRV waveform is amplified through Q8030 and Q8023, and then applied to T8002/pin 7.
The horizontal output transistor Q8024 amplifies the signal to provide sufficient current to drive the HOT T8003
and the H-DY deflection yoke.
At the output stage, the HOT T8003 has two secondary windings that provide +/-15V for the Dynamic Focus
Q8007 and the Horizontal Centering circuit IC8009.
The waveforms shown on Figure 6-3 are the typical horizontal circuit signal shapes. The difference between this
set and a conventional set is the horizontal frequency, which is 33.75KHz as opposed to 15.75KHz in the
conventional set. The 33.75KHz is considered a high definition horizontal scan rate.
PWM Circuit
The PWM circuit (Q8027) has two functions. First, it provides a regulated 102Vdc output for the horizontal
output transistor Q8024. Second, it compensates for horizontal pincushion affect and keeps the picture vertical
edges straight.
Regulator
The PWM circuit regulates +135Vdc from the power supply down to +102Vdc. Horizontal pulses from IC8005/
pin 10 (not shown in Figure 6-3) are used to drive Q8027 through IC8005pin 7 and output from IC8005/pin 3.
54
The pulses are amplified and output to the HOT T5001/pin 4. To control the output voltage, the horizontal output
is sampled (IC8005/pin 12) and used to change the pulse width of the H drive pulses. These changes regulate
the output voltage to +102Vdc at T5001/pin 4.
Pincushion Correction
If the PWM output voltage at T5001/pin 4 were changed, the horizontal picture size would vary accordingly. A
vertical pincushion signal is produced at IC2801/pin 11 (not shown) and is applied to the PWM circuit to increase
the picture width and compensate for the pincushion distortion.
The EW_PARA parabola signal form CN8025/pin 9 is first applied to IC8005/pin 6, which is used to drive the gate
of Q8027. The parabola signal at IC8025/pin 6 is compared to the H-DRV feedback waveform at IC8025/pin 7.
This comparison causes the PWM signal at the output IC8025/pin 3 to vary in pulse width. The change in pulse
width causes more or less voltage to be applied to the horizontal output Q5030 collector during the vertical scan
down the CRT. This varying voltage causes a varying current to be applied to the H-DY. Current is gradually
increased as the beam scans down until the current is at its maximum at the center of the CRT where the
pincushion distortion is the most extreme. The result is a straight-line (linear) scan down both sides of the CRT.
H-Centering Correction
Also shown in Figure 6-3 is the H-Centering circuit. This circuit applies a small positive and negative dc-offset to
the Red and Blue H-DY respectively, to keep the picture centered with reference to the Green H-DY on the CRT.
This function is performed dynamically through the service mode by varying the parabola waveform at CN8025/
pin 6 (HC_PARA), which is processed on the AD-Board, which produces the H-CENT signal at CN8027/pin 7.
The H-CENT is applied to IC8009/pin 1 and a dc-offsets is produced at IC8009/pin 4 through PS8005.
DA-4X Vertical Deflection Circuit +15V -15V
2 4
IC8003
500mVpp V DRIVER 500mVpp
BOOST
VD(-) PB V OUT VD(+)
CN2809
CN8025
CN510
CN504
1 3 5 6 7
IC2801
Y/C JUNGLE R8013 R8014 R8018 D8004
VD(-) 18 28 28 4 4 +15V
VD(+) 19 27 27 3 3 D8002
16V
R8147 R8041 R8032
B BOARD 54Vpp
V-PROT
V-DY(B)
A BOARD
V-DY(R)
D BOARD
V-DY(G)
R8002
FIGURE 6-4 - DA-4X VERTICAL DEFLECTION CIRCUIT C31P15-6-4 10/7/02
Vertical Drive
The vertical oscillator inside IC2801 starts and outputs ramp signals at IC2801/pin 18 (VD (-)) and IC2801/pin 19
(VD (+)) when power is applied. Data need not be present for vertical drive to output from IC2801.
The vertical stage has not changed functionally from previous models. The vertical drive signals from IC2801/
pins 18 and 19 are applied to IC8003/pins 1 and 7. The ramp signals are amplified in IC8003 and the output drive
for the V-DY is output at IC8003/pin 5.
55
7. DA-4 & DA-4X Data Communication Bus Networks
Chapter 7 - DA-4 & DA-4X Data Communication Bus Networks

There are three data communications networks used in the DA-4 and DA-4X chassis’s. All three consist of data
and clock lines, which communicate with multiple ICs. Refer to Table 7-1.
Table 7-1 - Data Communications Bus Networks
Network Location Purpose
SDAT, SCLK IC2300/pins 31,28 Main Overall System Control
Micro
BDAT, BCLK IC2300/pins 30,29 Main NVM1 (IC2302) Control
Micro
DO, CO IC3090/pins 95,97 MID MID Processing Control
Micro
DA-4 and DA-4X Data Communications Diagram

IC2300
MAIN MICRO
BDAT IC2302
M BOARD U BOARD
BCLK NVM
CN2006 CN1502
DATA
B12 B12
A13 A13
IC2004 IC2005 IC2304 IC2303 IC2200 IC2504 IC1502

IC2006
YCT YCT SUB CCD & MAIN CCD & 3D AUDIO
DATA
COMP. I/F A/V

MAIN SUB V CHIP V CHIP COMB PROC. SWITCH
20 18 CN2302 12 14 CN2302
20 18 12 14
CN525 CN525
CN507
11
TU501 TU502 IC903 TEST 10

DATA
CLK
DY-CONN CONNECTOR
A BOARD
2 4 CN513
2 4 CN3203
IC3090 IC2801
IC3400 IC3003 IC8601 IC3303
MID CRT
MID A/D DNR A/D DRC
DATA
MICRO DRIVE
CLK
B23 B22 CN3601

IC3089 B BOARD B23 B22 CN104
NVM
IC121
MIS BOARD IC
SOCKET
FIGURE 7-1 - DA-4 & DA-4X DATA COMMUNIATIONS DIAGRAM C31P15-7-1 10/7/02
56
7. DA-4 & DA-4X Data Communication Bus Networks
Main Micro IC2300 generates the clock signal for communications bus network SDAT, SCLK and BDAT, BCLK.
Bus network SDAT, SCLK is used to send data to most of the ICs in the TV set.
Network BDAT, BCLK is dedicated communications to the NVM IC2302 on the M-board.
At power ON, the user and deflection data in IC2302 is retrieved by IC2300 using network BDAT, BCLK and
passed to the appropriate ICs. Once the ICs receive this data to set their operating parameters, the TV can
function.
The data on both bus networks is always present as long as the TV is ON. The data signals can viewed at
CN525/pins 20 and 18 (SDAT and SCLK), and CN525/pins 14 and 12 (BDAT and BCLK). The digital signal for
all four data looks the same when probing with an oscilloscope (5Vpp digital signal). Reference Waveform 7-1
for the oscilloscope display waveform.
CH2
2v
10ms
Waveform 7-1
SDAT_SCLK_BDAT_BCLK
Communications bus network DO, CO is only used between the three MID ICs IC3090 (MID Micro), IC3400 (MID
IC), and IC3089 (NVM). MID Micro IC3090 communicates with MID IC3400 to retrieve processed data such as
the input horizontal frequency and uses it to select video signal paths.
MID Micro IC3090 also communicates with memory IC3089 to set up the multi-picture parameters.
57
8. DA-4 & DA-4X Audio Circuits
Chapter 8 - DA-4 & DA-4X Audio Circuits

DA-4 and DA-4X Audio Block Diagram
FROM HB AUDIO OUT
J1501 BOARD J1501 J1501 J1501 CN2006 CN2006 J1509 J1508 J1502
A1LR A2LR A3LR A4LR A7LR TU1LR TU2LR A5LR A6LR VAR./FIX LR
MONITOR IC1502 MAIN

AUDIO (L R) AV SWITCH AUDIO (L R)
U-BOARD
Q1503,
CN1502 B25 A25 B5 A5 B3 A3 B1 A1
Q1504
CN2006 B25 A25 B5 A5 B3 A3 B1 A1
MONITOR OUT VAR/FIX

J1502 (L R)
IC2501 IC2502
AUDIO PROCESSOR BUFFER
MAIN
AUDIO (L R) SUB WOOFER
AUDIO M-BOARD
(WL, WR)
CN2002 2 4 6 7
CN523 2 4 6 7
A MUTE A MUTE
FROM Q515, Q518, FROM
IC2300 Q516 Q519 IC2300
M-BOARD DA-4 ONLY
M-BOARD
2 4 2 4
PS501 R L PS502 WR WL A-BOARD
24V 9 IC1509 AMP 24V 9 IC1508 AMP
R L WR WL
12 7 12 7
3 7 1 5 CN527
TO SPEAKERS & WOOFER
FIGURE 8-1 - DA-4 AND DA-4X AUDIO BLOCK C31P15-8-1 1530 11/4/02
58
8. DA-4 & DA-4X Audio Circuits
IC1502 is an Audio/Video Switch (located on the U-board), which selects both audio and video using the I2C bus
from Main Micro IC2300 (not shown). The following audio inputs are available to IC1502:
• Audio 1 – 4
• Audio 7
• TU1 & 2
The selected audio is then sent to the M-board through CN1502/pins B25 & A25 (U-board) and CN2006/pins B25
& A25 (M-board), and applied to the audio processor IC2501. Audio inputs 5 & 6 from the U-board are applied
directly to the audio processor IC2501 (U-board) through CN1502/pins B5, A5, B3 and A3 (U-Board), and CN2006/
pins B5, A5, B3 and A3 (U-Board).
The Monitor L/R output also is output from the AV Switch IC1502, applied to Q1504 (buffer) and Q1503 (buffer),
and then to J1503.
The audio processor IC2501 takes the main audio input and produces a main L/R output and sub-woofer WL/
WR output (IC2501 also produces the Steady Sound feature). These outputs are then passed to the A-board
through CN2002/pins 2, 4, 6 and 7 (M-board) and CN523/pins 2, 4, 6 and 7 (A-board). Next they are applied to
the audio amplifies IC509/pins 2 & 4 (Midrange) and IC1508/pins 2 and 4 (Woofer). Note: IC508 is not used in
the DA-4X chassis (projection set). The low frequencies are enhanced in the protection set used the
DAC Speaker System. The DAC system uses the Midrange speakers TV cabinet as a low frequency
chamber system.
The VAR/FIX L/R audio is output from Audio Processor IC2501. Audio passes through buffer IC2502 and then
to CN2006/pins B1 and A1 (M-board), CN1502/pins B1 and A1, and is finally output at J1502.
Speaker outputs can be viewed at CN527/pins 3, 7, 1 and 5.
Mute transistor Q515, 516, 518 and 519 are activated when the MUTE or Channel buttons are pressed on the
remote controller (audio is mute between channels when changing channels). The A-MUTE line will go High,
and the transistor will turn ON and send the audio to ground muting the audio output.
59
, HDTV and Memory Stick are trademarks of Sony Electronics
©2002 Sony Electronics Inc.

EMCS - A Service Company
1 Sony Drive
C31P15112 Park Ridge, New Jersey 07656
11/15/02
Reproduction in whole or part without written permission is prohibited. All rights reserved

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Training Manual

Theory of Operation & Practical Troubleshooting Tips

Chapter 1 - Introduction and

DA-4 & DA-4X PCB Interconnection

B • H-Protect • H-Protect Board Level Additional

DH • N/S • N/A Possible KV-40XBR800

MS1 • Memory • Memory Board Level All models and

DVI MOLEX ANTENNA

HORIZONTAL & DA-4X

DA-4 VIDEO OUT

Chapter 2 - New Features (DA-4 & DA-4X Chassis)

Digital Visual Interface (DVI)

FIGURE 2-2 - UD - BOARD BLOCK (DVI DECODER)

Memory Stick® Interface

FIGURE 2-3 - DCF DIRECTORY C31P15-2-3 1504 9/26/02

MEMORY STICK 1/8"

FIGURE 2-4 - MEMORY STICK DIMENSIONS C31P15-2-4 1505 9/16/02

MS-BS+ MS-DIR+ MS-SCLK+ MS-SDO+ MS-SDI+ MS-INS

DIFF. - AMPS TO CRT

FIGURE 2-5 - MEMORY STICK INTERFACE & PROCESSING BLOCK

Waveform 2-1 Waveform 2-2

The MS1 Board performs the following functions:

Chapter 3 - Power Supply (DA-4 & DA-4X Chassis)

DA-4 Chassis Power Supply

DA-4 STBY 5V Power Supply and Power-On Switching Circuit

Standby 5V Power Supply

R8054 R8055 FROM D6530

FIGURE 3-4 - DA-4 HV POWER SUPPLY CIRCUIT C31P15-3-4 1507 11/8/02

DA-4X Chassis Power Supply

VD501 T510 T511

DA-4X STBY 5V Power Supply & Power-On Switching Circuit

DA-4 & DA-4X Regulators

D-BOARD (DA4) CN6504

FIGURE 3-8 - DA-4 & DA-4X REGULATOR INTERCONNECT DIAGRAM

Chapter 4 - DA-4 & DA-4X Protection Circuits

A BOARD HV POWER SUPPLY

FIGURE 4-1 - DA-4 PROTECTION CIRCUITS OVERALL BLOCK C31P15-4-1 10/30/02

FROM IC2300 R6528 R6509 TO AC RELAY

D-BOARD M-BOARD B-BOARD

AC RELAY IC2300 SYSCON 31 52 SDA IC2801

+135V R2824 V-DY (-)

Q8008 R8043 FROM

FIGURE 4-4 - DA-4 TEMPERATURE(Q5031), B+OCP, VERTICAL C31P15-4-4 1519 11/12/02

R2300 C2361 IK_IN

R2298 R9068 R9006

(WHITE BALANCE PROTECTION)

NOTE: IK_OUT ON HS MODELS

Regulated 5V Protection Circuit

DA-4X Protection Circuits

FIGURE 4-6 - DA-4X PROTECTION CIRCUITS OVERALL BLOCK C31P15-4-6 10/28/02

Inrush Current Relay Protection Circuit

M BOARD B BOARD C2828

Q8027 BEAM CG BOARD

(H PROTECTION) D BOARD (IK PROTECTION)

Horizontal Deflection Protection Circuit

PWM OUT (HV OVP) R8190

FIGURE 4-9 - DA-4X HV OVP AND FBT C31P15-4-9 10/28/02

Regulated 5V Protection Circuit

R2298 R2300 C2361