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    1 T - Pemeliharaan Dan Perbaikan Mesin Pascapanen

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    DIAN AL-MUNAWAR ZUHRI
    The document discusses maintenance strategies for postharvest machinery. It compares preventive maintenance and condition-based maintenance. [1] Preventive maintenance follows a fixed schedule and can lead to unnecessary repairs, while condition-based maintenance only performs repairs based on real-time machine data. [2] A study on a rice combine harvester in Gambia found that implementing a condition-based maintenance strategy significantly improved reliability metrics like failure rate, mean time between failures, and mechanical availability. [3] Condition-based maintenance is more advanced than preventive maintenance as it relies on sensors and data analysis but can better optimize maintenance activities and downtime.

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    1 T - Pemeliharaan Dan Perbaikan Mesin Pascapanen

    Uploaded by

    DIAN AL-MUNAWAR ZUHRI
    56 views22 pages
    The document discusses maintenance strategies for postharvest machinery. It compares preventive maintenance and condition-based maintenance. [1] Preventive maintenance follows a fixed schedule and can lead to unnecessary repairs, while condition-based maintenance only performs repairs based on real-time machine data. [2] A study on a rice combine harvester in Gambia found that implementing a condition-based maintenance strategy significantly improved reliability metrics like failure rate, mean time between failures, and mechanical availability. [3] Condition-based maintenance is more advanced than preventive maintenance as it relies on sensors and data analysis but can better optimize maintenance activities and downtime.

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    1 T - Pemeliharaan dan Perbaikan Mesin Pascapanen

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    The document discusses maintenance strategies for postharvest machinery. It compares preventive maintenance and condition-based maintenance. [1] Preventive maintenance follows a fixed schedule and can lead to unnecessary repairs, while condition-based maintenance only performs repairs based on real-time machine data. [2] A study on a rice combine harvester in Gambia found that implementing a condition-based maintenance strategy significantly improved reliability metrics like failure rate, mean time between failures, and mechanical availability. [3] Condition-based maintenance is more advanced than preventive maintenance as it relies on sensors and data analysis but can better optimize maintenance activities and downtime.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    56 views22 pages

    1 T - Pemeliharaan Dan Perbaikan Mesin Pascapanen

    Uploaded by

    DIAN AL-MUNAWAR ZUHRI
    The document discusses maintenance strategies for postharvest machinery. It compares preventive maintenance and condition-based maintenance. [1] Preventive maintenance follows a fixed schedule and can lead to unnecessary repairs, while condition-based maintenance only performs repairs based on real-time machine data. [2] A study on a rice combine harvester in Gambia found that implementing a condition-based maintenance strategy significantly improved reliability metrics like failure rate, mean time between failures, and mechanical availability. [3] Condition-based maintenance is more advanced than preventive maintenance as it relies on sensors and data analysis but can better optimize maintenance activities and downtime.

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    of 22

    MINGGU KE -1

    PEMELIHARAAN DAN PERBAIKAN MESIN


    PASCAPANEN
    THP015040 : 1(T)-2(P)

    DOSEN PENGAMPU:
    DR. ENRICO SYAEFULLAH, S.TP., M.SI.
    FIKA RAHIMAH, S.T., M.SI.
    CAPAIAN PEMBELAJARAN:
    • Mampu memahami jenis alat dan bahan pemeliharaan dan perbaikan
    mesin.
    • Mampu memahami prinsip dan proses pemeliharaan dan perbaikan
    mesin.
    • Mampu melakukan perawatan dan perbaikan mesin pascapanen
    pertanian.

    RPS Pemeliharaan dan Perbaikan Mesin Pascapanen


    OUTLINE PERKULIAHAN MINGGU KE-1
    • Jenis-jenis kegiatan pemeliharaan
    alat dan mesin pascapanen
    pertanian.
    1. Predictive Maintenance
    2. Preventive Maintenance
    3. Breakdown Maintenance (sesi
    setelah UTS)

    • Alat dan bahan pemeliharaan


    mesin pascapanen
    Postharvest Machineries Maintenance as Part
    of Postharvest Management
    International Rice Research Institute (IRRI): Postharvest losses in Asia, Latin
    America and the Caribbean, and Africa reach up to 30%:
    a. Inaproppriate postharvest management practices
    b. Inefficient technologies
    c. Lack of understanding on the factors that affect grain quality

    Poor quality à 10-30% decrease in price of milled rice (affecting farmers’


    income)
    Predictive Maintenance vs. Predictive
    Maintenance
    • Preventive Maintenance (Biasa dilakukan oleh Mekanik/Teknisi)
    Occurs on the same schedule every cycle
    Saat diperlukan atau saat tidak diperlukan
    àDesigned to keep parts in good repair

    • Predictive Maintenance (Biasa dilakukan oleh Operator)


    Occurs as needed: drawing on real-time collection and analysis of machine
    operation data to identify issues.
    à Repairs happen during machine operation & on actual problem
    Preventive Maintenance
    • Planned at regular intervals
    • Required machine downtime to carry out
    • Consists of checklist:
    - Equipment & component inspection
    - Calibration
    - Cleaning
    - Repair & Replacement
    • May occur at different intervals
    Continues to be practiced because it is highly effective for many organizations
    Predictive Maintenance
    • McKinsey Global Institute stated: Saving up to $240-$627 billion for
    industry
    • Proactive
    • Can be performed as the machines are running in normal modes
    • Identifies & addresses potential problems à maintenance happens
    before failure happens
    • Relies on interconnected measurement & data collection systems
    Preventive Maintenance (PM) Predictive Maintenance (PdM)
    • Proactive • Dapat ’menimbulkan’ • Proactive • Lebih kompleks dibandingkan
    masalah yang sebetulnya PM
    belum terjadi
    • Mengurangi • Memerlukan manajemen • Mengidentifikasi masalah aktual • Tidak terjadwal seperti PM
    downtime inventori untuk komponen
    mesin pengganti
    • Meningkatkan • Meningkatkan downtime • Downtime lebih singkat • Membutuhkan peralatan dan
    masa pakai dari mesin infrastruktur teknologi untuk
    mesin mendapatkan dan membagi
    data pada sistem sentral
    • Efisien • Meningkatkan efisiensi inventori: • Membutuhkan personel
    komponen tidak akan cepat habis, tambahan atau pelatihan bagi
    namun juga tidak akan diganti jika personel yang sudah ada
    masih dapat digunakan
    • Menghasilkan opsi ekstensif
    berdasarkan analisa real time
    Assesment of the impact of preventive maintenance strategy
    on reliability indicators of a rice combine harvester in Gambia.
    https://cigrjournal.org/index.php/Ejounral/article/view/4855

    RELIABILITY INDICATORS
    MTBF MTTR
    10-15% Failure (mean Mechanical
    Maintenance time (mean
    Distribution Cost Rate between time to Availability
    Cost Machine
    gets older Cost gets failures) repair)
    higher

    Fabrication Cost
    𝑁 𝐻 𝐶 𝑀𝑇𝐵𝐹
    𝜆= 𝑀𝑇𝐵𝐹 = 𝑀𝑇𝑇𝑅 = 𝐴= ×100(%)
    𝐻 𝑁 𝑇!" 𝑀𝑇𝐵𝐹 + 𝑀𝑇𝑇𝑅
    Assesment of the impact of preventive maintenance strategy
    on reliability indicators of a rice combine harvester in Gambia:
    Data dari tiap bulan pada akhir masa panen selama 3 tahun:
    2013, 2014, 2015
    Failure rate = 0,889
    MTBF = 1,13 – 17 jam
    MTTR = 0,86 – 5,63 jam
    Mechanical Availability = fluktuatif, tertinggi di angka 94% dan terrendah di angka 44%

    à Strategi baru Preventive Maintenance = CBM (Condition Based Maintenance)


    Assesment of the impact of preventive maintenance strategy
    on reliability indicators of a rice combine harvester in Gambia:
    Hasil dari Penerapan CBM:

    Failure rate = 0,014 – 0,033


    MTBF = 30,63 – 70,02 jam
    MTTR = 0,62 – 0,79 jam
    Mechanical Availability = meningkat menjadi 98 – 99%
    Condition Based Maintenance
    • Tujuan utama dari strategi pemeliharaan = Meningkatkan uptime dari mesin.
    • Reliability
    • Availability
    • Meningkatkan usia pakai.
    Preventive Maintenance
    Mengacu pada Inspeksi rutin (harian/periodic/di
    rekomendasi luar masa pakai)
    produsen mesin.

    Penggantian
    Pembersihan Lubrikasi Adjusment Kalibrasi dan
    Perbaikan
    Komponen
    Preventive Maintenance
    • Clock Based
    • Task: inspections, cleanings, lubrications, adjustments, calibration/alignment,
    components replacements and repairs.
    • Daily, Periodic & Out-of Season Basis
    • Periodic : 100, 200, 300, 400, 500, 800, 1400 hours of operation.
    After CBM
    Condition Based Maintenance
    • Berdasar pada kondisi Kesehatan mesin untuk menentukan kapan dan apa jenis
    perawatan yang perlu diberikan.
    à not using predetermined time & interval to perform the PM
    tasks
    • Daily maintenance dilakukan untuk mendeteksi dan menemukan anomaly yang
    memerlukan monitoring dan pengujian pada kondisi yang tepat.
    Condition Based Maintenance Steps

    Deciding Resources
    Determining Strategy
    Needed:
    Defining Operational (Based on:
    Context - People Deciding What Systems
    - Age needed to manage the
    (Environmental & - Spare Parts & Tools
    - Clock Resources
    Operational)
    - Condition/opportunity)
    Specifically
    Condition Based Maintenance Checklist
    Before CBM
    Effects of CBM on Reliability Indicators

    Parameters Before After Percentage


    Failure Rate 0,889 0,014 – 0,033 96%
    MTBF 1,13 – 17 hours 30,63 – 70,02 hours 311%
    MTTR 0,86 – 5,63 hours 0,62 – 0,79 hours 85%
    Mechanical Availability 44 – 94 % 98 – 99 % 54%
    COMPARISON BETWEEN THE LOWEST (L) VALUES AND THE HIGHEST (H) VALUES OF THE RELIABILITY OF THE TWO PM APPROACHES
    Conclusions?
    Terima Kasih

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