150.72-RP1 Ylaa 2

AIR-COOLED SCROLL CHILLERS
RENEWAL PARTS Supersedes: 150.72-RP1 (114) Form 150.72-RP1 (1117)
MODELS YLAA0070 - YLAA0175

DESIGN SERIES A, B & C
DEVELOPMENT LEVEL A
GS560418
R-410A
70 - 175 TON
60 Hz
Issue Date:
November 17, 2017
FORM 150.72-RP1
ISSUE DATE: 11/17/2017
IMPORTANT!
READ BEFORE PROCEEDING!
GENERAL SAFETY GUIDELINES
This equipment is a relatively complicated apparatus. which it is situated, as well as severe personal injury or
During installation, operation maintenance or service, death to themselves and people at the site.
individuals may be exposed to certain components or
conditions including, but not limited to: refrigerants, This document is intended for use by owner-authorized
materials under pressure, rotating components, and rigging, installation, and operating/service personnel. It
both high and low voltage. Each of these items has the is expected that these individuals possess independent
potential, if misused or handled improperly, to cause training that will enable them to perform their assigned
bodily injury or death. It is the obligation and respon- tasks properly and safely. It is essential that, prior to
sibility of operating/service personnel to identify and performing any task on this equipment, this individual
recognize these inherent hazards, protect themselves, shall have read and understood the on-product labels,
and proceed safely in completing their tasks. Failure this document and any referenced materials. This in-
to comply with any of these requirements could result dividual shall also be familiar with and comply with
in serious damage to the equipment and the property in all applicable industry and governmental standards and
regulations pertaining to the task in question.
SAFETY SYMBOLS
The following symbols are used in this document to alert the reader to specific situations:
Indicates a possible hazardous situation Identifies a hazard which could lead to

which will result in death or serious injury damage to the machine, damage to other
if proper care is not taken. equipment and/or environmental pollu-
tion if proper care is not taken or instruc-
tions and are not followed.
Indicates a potentially hazardous situa- Highlights additional information useful

tion which will result in possible injuries to the technician in completing the work
or damage to equipment if proper care is being performed properly.
not taken.
External wiring, unless specified as an optional connection in the manufacturer’s product line, is not
to be connected inside the control cabinet. Devices such as relays, switches, transducers and controls
and any external wiring must not be installed inside the micro panel. All wiring must be in accor-
dance with Johnson Controls’ published specifications and must be performed only by a qualified
electrician. Johnson Controls will NOT be responsible for damage/problems resulting from improper
connections to the controls or application of improper control signals. Failure to follow this warn-
ing will void the manufacturer’s warranty and cause serious damage to property or personal injury.
2 JOHNSON CONTROLS
FORM 150.72-RP1
CHANGEABILITY OF THIS DOCUMENT

In complying with Johnson Controls’ policy for con- regarding the applicability of these documents, rig-
tinuous product improvement, the information con- ging, lifting, and operating/service personnel should
tained in this document is subject to change without verify whether the equipment has been modified and
notice. Johnson Controls makes no commitment to if current literature is available from the owner of the
update or provide current information automatically equipment prior to performing any work on the chiller.
to the manual or product owner. Updated manuals, if
applicable, can be obtained by contacting the nearest CHANGE BARS
Johnson Controls Service office or accessing the John-
son Controls QuickLIT website at http://cgproducts. Revisions made to this document are indicated with a
johnsoncontrols.com. line along the left or right hand column in the area the
revision was made. These revisions are to technical in-
It is the responsibility of rigging, lifting, and operating/ formation and any other changes in spelling, grammar
service personnel to verify the applicability of these or formatting are not included.
documents to the equipment. If there is any question
HOW TO USE RENEWAL PARTS MANUALS

Johnson Controls offers an assortment of replacements Contact the following sources to order parts.
parts for Johnson Controls, YORK and UPG units.
Each replacement part is manufactured and fitted for NORTH AMERICA
a specific model. This Replacement Parts Manual is Baltimore Parts Center
for standard Johnson Controls units. Chiller units built Contrators within USA
with special options, modifications, or conversions are Telephone: (800)-932-1701
not covered in this manual. Equipment Owners within USA who maintain
This Replacement Parts Manual provides Johnson their own equipment
Controls chiller replacement parts by part numbers, Telephone: (800)-482-2778
descriptions, quantities and drawing figures. To deter- Email: [email protected]
mine the correct replacement part, locate the item on
drawing figure and refer to the parts list for the part For parts availability and ordering YORK HVAC
number, description and quantity. Parts within the USA please use the following link:
http://www.johnsoncontrols.com/content/us/en/prod-
NOTE: Provide a unit model number, unit serial num- ucts/building_efficiency/products-and-systems/inte-
ber and part number when requesting a quotation or grated_hvac_systems/parts_center/baltimorepartscen-
placing an order. Failure to include this information ter.html
may delay processing of your request.
EUROPE
Model and Serial Number Locations:
HVAC Parts Centre (Europe)
• Unit - Namplate on side of Control Panel Telephone: +44 (0) 1268 246 400
• Compressor - Namplate on Compressor Housing Email: [email protected]
• VSD - Namplate on VSD Panel
JOHNSON CONTROLS 3
FORM 150.72-RP1
UNIT NOMENCLATURE NAMEPLATE ENGINEERING DATA

BASIC PART NUMBER
YLAA0091SE46XAA
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
BASE PRODUCT TYPE NOMINAL CAPACITY UNIT DESIGNATOR REFRIGERANT VOLTAGE/STARTER DESIGN/DEVELOPMENT LEVEL
: YORK Tons :Design Series A

Y # # # # S Standard Efficiency E :R-410A 1 7 :200/3/60 A
: Chiller 0070 :Design Series B
L H High Efficiency 2 8 :230/3/60 B
: Air Cooled 0080 :Engineering
A R Heat Pump 4 0 :380/3/60 A
0090
A : Scroll Y Standard Efficiency 4 6 :460/3/60 Change
0091 or PIN Level
(Round Tube) 5 0 :380-415/3/50
0101
Z High Efficiency 5 8 :575/3/60
0115
(Round Tube) X :Across the Line
0120
0135
0150
0155
PART NUMBER – LETTER CODES

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
POWER FIELD CONTROLS FIELD COMPRESSOR / PIPING FIELD
X X : MP Terminal Block X : No Ambient Kit # # :Low Temp. Brine (LBrT)

S X : SP Terminal Block L : Low Ambient Kit (factory)
S D : SP NF Disconnect Switch H : High Ambient Kit (factory) C :Chicago Relief Code
B X : SP Circuit Breaker A : High & Low Ambient Kit (factory) S :Service Isolation Valve
D B : SP NF Disc Sw w/ Ind. Sys. CB T : BAS/EMS Temp. Reset / Offset B :Both Chicago & Isolat.

M X : MP TB w/ Ind. Sys. CB S : Spanish LCD & Keypad Display
M D : MP NF Disconnect Switch F : French LCD & Keypad Display 1 :Hot Gas By-Pass
X : No Transformer Required G : German LCD & Keypad Display (# circuits)
T : Transformer 115/24V (factory) I : Italian LCD & Keypad Display
Q : Special Transformer Required H : Hungarian LCD & Keypad Display H :Heater (Standard)
X : No Power Factor Capacitor L : Polish LCD & Keypad Display
C : Power Factor Capacitor P : Portuguese LCD & Keypad Display
Q : Special Power Factor Capacitor B : Both Disc & Suct Transducer Readout
L : N. American Safety Code (cUL/cETL)
MP = Multiple Point C : European Safety Code (CE)
SP = Single Point C : Motor Current Module
NF = Non-Fused O : OptiView Remote Panel
TB = Terminal Block S : Sequence Control & Automatic Lead Transfer
CB = Circuit Breaker
38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54
EVAP. FIELD CONDENSER FIELD CABINET FIELD
X :150# PSI DWP X : Aluminum 1 : Wire (Full Unit) Encl. Panels (factory)
3 :300# PSI DWP C : Copper 3 : Wire/Louvered Encl. Panels (factory)
D :Double Thick Insulation B : Black Fin 5 : Louvered
(Cond. Only) Encl. Panels (factory)
V :Victaulic Flange P : Phenolic 7 : Louvered (Full Unit) Encl. Panels (factory)
S :One Flow Switch X : TEAO Fan 9 : End Louver (Hail Guard) Enc. Panels (factory)
T :Two Flow Switches Motors B : Acoustic
Sound Blanket
U :Three Flow Switches E : Acoustic
Enclosure
D :One Diff. Press. Switch L : Ultra Quiet Fans

E :Two Diff. Press. Switches G : High Airflow Fans
F :Three Diff. Press. Switches H : High Static Fans
A :ASME Press Vessel Codes T : Two Speed Fans
E :PED Press Vessel Codes 1 : 1" Deflection
R :Remote Cooler 61 S : Seismic
PLANT OF MANUFACTURE N
: Neoprene Pads
R : Monterrey
S : Sabadell
CUR : Curitiba, Brazil
MEX : Mexico, ES
MTY : Monterrey. BE
NOTES:
SAT : San Antonio, Texas
1. Q :DENOTES SPECIAL / S.Q.
2. # :DENOTES STANDARD
3. X :w/in OPTIONS FIELD, DENOTES NO OPTION SELECTED
4. Agency Files (i.e. U.L. / ETL; CE; ARI; ETC.) will contain info. based on the first 14 characters only.
5. Plant of manufacture to include PIN 56 upon entering the chiller order.
4 JOHNSON CONTROLS
FORM 150.72-RP1
LIST OF TABLES
TABLE 1 - Evaporator Components - 150 PSIG ��7
TABLE 2 - Microchannel Condenser Coil Components - Design Series "A"�� 10
TABLE 3 - Condenser Coil Components - Design Series "B"��12
TABLE 4 - Fan Components ��14
TABLE 5 - Refrigerant Piping Components��15
TABLE 6 - Hot Gas By-Pass Components��18
TABLE 7 - Compressor Part Numbers - R-410A ��19
TABLE 8 - Recommended Compressor Oil Type��22
TABLE 9 - Compressor Heater And Sound Blanket Part Numbers��22
TABLE 10 - Compressor Components��22
TABLE 11 - Control Panel And Power Panel Identifiers ��24
TABLE 12 - Power Panel Components - YLAA0070��28
TABLE 16 - Power Panel Components - YLAA0100 & YLAA0101��32
TABLE 20 - Power Panel Components YLAA0150��36
TABLE 23 - Lug Kits (Circuit Breaker Or Non-Fused Disconnect Switch)�� 39
TABLE 24 - Power Panel Fuse Table��39
TABLE 25 - Control Panel Components ��41
TABLE 26 - Sensor Harness Wiring - YLAA0070, 0080, 0090, 0101, 0135, 0150 & YLAAA0155 �� 42
TABLE 27 - Sensor Harness Wiring - YLAA0091, 0115 & YLAAA0120�� 42
TABLE 28 - Transducers, Pressure Cutouts And Temp Sensors��45
TABLE 29 - Transducer And Thermistor Wire Harness Connectors - Field Replacement Part Numbers�� 46
TABLE 30 - Vibration Isolators Part Numbers��47
TABLE 31 - Field Installed Options Part Numbers��48
TABLE 32 - Control Transformer Kit��48
TABLE 33 - Enclosure Kit Options��49
TABLE 34 - Wire Enclosure��50
TABLE 35 - Louvered Enclosure��51
TABLE 36 - Recommended Spare Parts - YLAA0070-YLAA0175 Chillers�� 52
JOHNSON CONTROLS 5
FORM 150.72-RP1
LIST OF FIGURES
FIGURE 1 - Evaporator Components��9

FIGURE 2 - Microchannel Condenser Coil Components - Design Series "A"�� 10
FIGURE 3 - Microchannel Condenser Coil Components - Design Series "A" �� 11
FIGURE 4 - Condenser Coil Components Design Series "B" -
YLAA0091, YLAA0101, YLAA0115 & YLAA0120 Shown�� 13
FIGURE 5 - Fan Components��14
FIGURE 6 - Refrigerant Piping Components - Models YLAA0070, YLAA0080 & YLAA0090 Shown�� 17
FIGURE 7 - Hot Gas By-Pass Components��18
FIGURE 8 - Compressor Layouts��21
FIGURE 9 - Compressor��22
FIGURE 10 - Panel Door Lock And Key��23
FIGURE 11 - Panel Part Number Sticker��26
FIGURE 12 - Power Panel Components��27
FIGURE 13 - Control Panel Components ��40
FIGURE 14 - Control Panel Components��41
FIGURE 15 - Harness Layout��43
FIGURE 16 - Harness Layout��44
FIGURE 17 - Sensor Housing & Pin Socket Part Numbers��44
FIGURE 18 - Transducers, Pressure Cutouts And Temp Sensors��45
FIGURE 19 - Transducer And Thermistor Wire Harness Connectors - Field Replacement Part Numbers�� 46
FIGURE 20 - Wire Enclosure - Models YLAA0070, YLAA0080 & YLAA0090 Shown�� 50
FIGURE 21 - Louvered Enclosure��51
6 JOHNSON CONTROLS
FORM 150.72-RP1
EVAPORATOR COMPONENTS
Table 1 - EVAPORATOR COMPONENTS - 150 PSIG
ITEM QUANTITY DESCRIPTION DWP YLAA0070 YLAA0080 FIGURE
Cooler, Fully Insulated with Heater 375-75061-001 375-75064-001 1

1 1 ALL
Cooler, less Heater & Insulation 375-75062-000 375-75065-000 1
2 1 Head, Connection End ALL 375-71203-000 375-67289-000 1
3 1 Head, Back End ALL 075-71205-000 075-65741-003 1
4 1 Baffle, Connection End ALL 375-71206-000 375-67287-000 1
5 1 Baffle, Back End ALL 375-71208-000 375-67288-000 1
6 8 Gasket, Baffle and Head ALL 075-71210-000 075-65741-004 1
1 Heater, Cooler 180 Watt 025-22690-000 025-22690-000 1
7 ALL
9 2 Well, Thermo ALL 026-32328-000 026-32328-000 1
- Insulation (3/4"x49"x65") 010-05997-000 010-05997-000 1
10 ALL
- Insulation (1 1/2"x49"x65") 010-05998-000 010-05998-000 1
11 2 Sensor, Water Temperature ALL 025-47669-000 025-47669-000 1
12 1 Adhesive (Use with #6) ALL 013-03311-000 031-03311-000 1
YLAA0091,
0100, 0101,
ITEM QUANTITY DESCRIPTION DWP YLAA0090 FIGURE
0115 AND
YLAA0125
1 1 ALL
3 1 Head, Back End ALL 075-67624-002 075-71457-000 1
7 ALL
9 2 Well, Thermo ALL 026-32328-000 026-32328-000 1
- Insulation (3/4"x49"x65") 010-05997-000 010-05997-000 1
10 ALL
- Insulation (1 1/2"x49"x65") 010-05998-000 010-05998-000 1
JOHNSON CONTROLS 7
FORM 150.72-RP1
EVAPORATOR COMPONENTS (CONT'D)
TABLE 1 - EVAPORATOR COMPONENTS - 150 PSIG (CONT'D)

YLAA0135,
YLAA0120, 0141
ITEM QUANTITY DESCRIPTION DWP 0150, 0156 FIGURE
AND YLAA0155
AND YLAA0170
1 1 ALL
3 1 Head, Back End ALL 075-72132-001 075-75010-000 1
7 ALL
9 2 Well, Thermo ALL 026-32328-000 026-32328-000 1
- Insulation (3/4"x49"x65") 010-05997-000 010-05997-000 1
10 ALL
- Insulation (1 1/2"x49"x65") 010-05998-000 010-05998-000 1
ITEM QUANTITY DESCRIPTION DWP YLAA0175 FIGURE

Cooler, Fully Insulated with Heater 375-76135-001 1
1 1 ALL
Cooler, less Heater & Insulation 375-76136-000 1
2 1 Head, Connection End ALL 375-67887-000 1
3 1 Head, Back End ALL 075-67892-002 1
4 1 Baffle, Connection End ALL 375-67888-000 1
5 1 Baffle, Back End ALL 375-67891-000 1
6 8 Gasket, Baffle and Head ALL 075-84276-000 1
7 2 Heater, Cooler 280 Watt ALL 025-22691-000 1
9 2 Well, Thermo ALL 026-32328-000 1
- Insulation (3/4"x49"x65") 010-05997-000 1
10 ALL
- Insulation (1 1/2"x49"x65") 010-05998-000 1
11 2 Sensor, Water Temperature ALL 025-47669-000 1
12 1 Adhesive (Use with #6) ALL 013-03311-000 1
12 1 Adhesive (Use with #6) ALL 013-03311-000 1
8 JOHNSON CONTROLS
FORM 150.72-RP1
EVAPORATOR COMPONENTS (CONT'D)
Service Note:
Pin location 38 in Model Number will be "X" for 150# DWP Cooler .
Pin location 38 in Model Number will be "3" for 300# DWP Cooler
* Service Note: Torque 55 ft. lbs.

± 5 ft. lbs
30968-000
Figure 1 - EVAPORATOR COMPONENTS
JOHNSON CONTROLS 9
CONDENSER COIL COMPONENTS
CHILLER MODEL YLAA – DESIGN SERIES "A" OR "C" (MICROCHANNEL)
Table 2 - MICROCHANNEL CONDENSER COIL COMPONENTS - DESIGN SERIES "A"
ITEM DESCRIPTION YORK PART NUMBER QUANTITY FIGURE
1 Receiver, 6" Diameter 026-45013-000 1 2

2 Coil 026-45535-000 2 2
3 Pipe, Coil To Receiver 075-77930-001 1 3
7 Clamp, Header 075-74862-007 8 3
8 Bushing 028-15821-000 2 2
2 2
77926-000-3
8
375-77926-000 = W/ RECEIVER (RIGHT PIPES)
375-77926-001 = W/O RECEIVER
375-77926-002
Figure 2 - MICROCHANNEL CONDENSER = W/O
COIL RECEIVER- DESIGN
COMPONENTS (SPLITSERIES
SYSTEM)
"A"
375-77926-003 = W/ RECEIVER (LEFT PIPES)
FORM 150.72-RP1
CONDENSER COIL COMPONENTS (CONT'D)

CHILLER MODEL YLAA –DESIGN SERIES "A" OR "C" (MICROCHANNEL)
-003 -000
ONLY ONLY
3 4
7 7
77926-000-1a
BACK
6
-000
5 ONLY
-003
ONLY
Figure 3 - MICROCHANNEL CONDENSER COIL COMPONENTS - DESIGN SERIES "A"
JOHNSON CONTROLS 11
FORM 150.72-RP1
CONDENSER COIL COMPONENTS (CONT’D)

CHILLER MODEL YLAA – DESIGN SERIES "B" (TUBE AND FIN)
Table 3 - CONDENSER COIL COMPONENTS - DESIGN SERIES "B"

YLAA0070, YLAA0091, YLAA0135,
ITEM DESCRIPTION YLAA0080 AND YLAA0115 AND YLAA0101 YLAA0150 AND FIGURE
YLAA0090 YLAA0120 YLAA0155
ALUMINUM FIN COILS - 'PIN 45 = X'
375-75763-101 375-75763-101 375-75763-101 375-75763-101
2 4
(Qty 2) (Qty 3) (Qty 3) (Qty 4)
Coil*
375-75763-102 375-75763-102 375-75763-102 375-75763-102
3 4
(Qty 2) (Qty 3) (Qty 3) (Qty 4)
BLACK FIN COILS - 'PIN 45 = B'
375-75763-105 375-75763-105 375-75763-105 375-75763-105
2 4
(Qty 2) (Qty 3) (Qty 3) (Qty 4)
Coil*
375-75763-106 375-75763-106 375-75763-106 375-75763-106
3 4
(Qty 2) (Qty 3) (Qty 3) (Qty 4)
PHENOLIC COILS - 'PIN 45 = P'
375-75763-107 375-75763-107 375-75763-107 375-75763-107
2 4
(Qty 2) (Qty 3) (Qty 3) (Qty 4)
Coil*
375-75763-108 375-75763-108 375-75763-108 375-75763-108
3 4
(Qty 2) (Qty 3) (Qty 3) (Qty 4)
COPPER COILS - 'PIN 45 = C'
375-75763-103 375-75763-103 375-75763-103 375-75763-103
2 4
(Qty 2) (Qty 3) (Qty 3) (Qty 4)
Coil*
375-75763-104 375-75763-104 375-75763-104 375-75763-104
3 4
(Qty 2) (Qty 3) (Qty 3) (Qty 4)
*NOTE: Coils include coil and headers.
12 JOHNSON CONTROLS
FORM 150.72-RP1
CONDENSER COIL COMPONENTS (CONT'D)

CHILLER MODEL YLAA – DESIGN SERIES "B" (TUBE AND FIN)
77927-2a
Figure 4 - CONDENSER COIL COMPONENTS DESIGN SERIES "B" - YLAA0091, YLAA0101, YLAA0115 &
YLAA0120 SHOWN
JOHNSON CONTROLS 13
FORM 150.72-RP1
FAN COMPONENTS
Table 4 - FAN COMPONENTS

FAN TYPE
VOLTAGE
ITEM DESCRIPTION STANDARD LOW NOISE FIGURE
CODE
7/8", 1160 RPM 7/8", 850 RPM
-17 024-36873-103 024-34980-102
Motor, Fan -28 024-36873-106 024-34980-102
s
1 2 HP -40 024-36873-104 024-34980-105 5
(YLAA0070-YLAA0175) -46 024-36873-107 024-34980-101
-58 024-36873-102 024-34980-104
2s Blade All 026-41594-000 026-41942-000 5
3 Guard All 026-35605-000 5
4 Orifice All 026-45002-000 5
5 Support All 026-41937-000 026-45533-000 5
6 Support, Ring All 026-36367-000 5
7 Screw, Cap (M8x125) All 021-18494-000 5
8 Spacer All 075-40484-000 5
9 Hub, Square All 026-41939-002 026-41939-005 5
S
= Recommended Spare Parts
Service Note: Fan Hub to Shaft Joint should

be sealed with protective coating - use RUST
VETO 344 - a solvent type, rust preventative
coating.
71386-000
4 6
5
3
8
2
9
1
Service Note:Pin Location 52 in Model Number will be “X” for Stan-
dard Fan, or “L” for Low Noise Fan. See page 4.
Figure 5 - FAN COMPONENTS
14 JOHNSON CONTROLS
FORM 150.72-RP1
REFRIGERANT PIPING COMPONENTS

CHILLER MODEL YLAA – DESIGN SERIES "A", "B" & "C"
Table 5 - REFRIGERANT PIPING COMPONENTS

ITEM SYS. DESCRIPTION YLAA0070 YLAA0080 YLAA00090 FIGURE
105 Both Valve, Ball (Discharge) 022-08883-000 022-08883-000 022-08883-000 6
112S 1 Valve, Thermal Expansion 025-40666-000 025-40666-000 025-40681-000 6
113 S
2 Valve, Thermal Expansion 025-40666-000 025-40681-000 025-40681-000 6
114 Both Moisture Indicator 026-14125-000 026-14125-000 026-14125-000 6
115 Both Valve, Liquid Stop 022-10022-000 022-10022-000 022-10022-000 6
116 Both Valve, Solenoid 025-41743-000 025-41743-000 025-41743-000 6
118 Both Dehydrator, Body 026-43984-002 026-43984-002 026-43984-002 6
119S Both Core, Dehydrator 026-37540-000 026-37540-000 026-37540-000 6
122 Both Valve, Angle Stop 022-03836-000 022-03836-000 022-03836-000 6
123 Both Valve, Charging 022-09754-000 022-09754-000 022-09754-000 6
141 Both Valve, Ball (Suction) 022-09753-000 022-09753-000 022-09753-000 6
148 Both Valve, Transducer 022-11735-000 022-11735-000 022-11735-000 6
200 Both Valve, Relief (400 psi) 022-11704-000 022-11704-000 022-11704-000 6
201 Both Tube, Relief 375-37978-000 375-37978-000 375-37978-000 6
202 All Valve, Relief (650 psi) 022-10682-001 022-10682-001 022-10682-001 6
203 All Tube, Relief 375-37975-000 375-37975-000 375-37975-000 6
YLAA0100 AND YLAA0115, 0120

ITEM SYS. DESCRIPTION YLAA0091 FIGURE
YLAA0101 AND YLAA0125
105 Both Valve, Ball (Discharge) 022-08883-000 022-08883-000 022-08883-000 6
112 S
1 Valve, Thermal Expansion 025-40681-000 025-40681-000 025-40900-008 6
113S 2 Valve, Thermal Expansion 025-40681-000 025-40900-008 025-40900-008 6
114 Both Moisture Indicator 026-14125-000 026-14125-000 026-14125-000 6
115 Both Valve, Liquid Stop 022-10022-000 022-10022-000 022-10022-000 6
116 Both Valve, Solenoid 025-41743-000 025-41743-000 025-41743-000 6
118 Both Dehydrator, Body 026-43984-002 026-43984-002 026-43984-002 6
119S Both Core, Dehydrator 026-37540-000 026-37540-000 026-37540-000 6
141 Both Valve, Ball (Suction) 022-09753-000 022-09753-000 022-09753-000 6
201 Both Tube, Relief 375-37978-000 375-37978-000 375-37978-000 6
203 All Tube, Relief 375-37975-000 375-37975-000 375-37975-000 6
JOHNSON CONTROLS 15
FORM 150.72-RP1
REFRIGERANT PIPING COMPONENTS (CONT’D)

TABLE 5 - REFRIGERANT PIPING COMPONENTS (CONT'D)

YLAA0141,
YLAA0170 AND
ITEM SYS. DESCRIPTION YLAA0135 0150, 0155 AND FIGURE
YLAA0175
YLAA0156
1 022-08883-000 022-08883-000
105 Valve, Ball (Discharge) 022-09752-000 6
2 022-09752-000 022-09752-000
112s 1 025-40900-004 025-40900-004
Valve, Thermal Expansion 025-40900-004 6
113 s
2 025-40681-000 025-40900-008
1 026-14125-000 026-14125-000
114 Moisture Indicator 026-20574-000 6
2 026-20574-000 026-20574-000
1 022-10022-000 022-10022-000
115 Valve, Liquid Stop 022-09778-000 6
2 022-09778-000 022-09778-000
1 025-41743-000 025-41743-000
116 Valve, Solenoid 025-42090-000 6
2 025-42090-000 025-42090-000
1 026-43984-002 026-43984-002
118 Dehydrator, Body 026-43984-003 6
2 026-43984-003 026-43984-003
119s Both Core, Dehydrator 026-37540-000 026-37540-000 026-37540-000 6
1 022-09753-000 022-09753-000
141 Valve, Ball (Suction) 022-11325-000 6
2 022-11325-000 022-11325-000
201 Both Tube, Relief 375-37978-000 375-37978-000 375-37978-000 6
203 All Tube, Relief 375-37975-000 375-37975-000 375-37975-000 6
S
16 JOHNSON CONTROLS
FORM 150.72-RP1

123 148
148 105
141 123
202
203
141
200 123
201
118
119
122 116
112 115
UNITS YLAA0070, YLAA0080

113 114
AND YLAA0090
Figure 6 - REFRIGERANT PIPING COMPONENTS - MODELS YLAA0070, YLAA0080 & YLAA0090 SHOWN
JOHNSON CONTROLS 17
FORM 150.72-RP1

Table 6 - HOT GAS BY-PASS COMPONENTS

ITEM MODEL DESCRIPTION PART NUMBER QUANTITY FIGURE
7 Valve, Stop 022-03836-000 1 7
9 Valve, Hot Gas 025-40962-000 1 7
All
11 Valve, Solenoid 025-41558-000 1 7
18 Valve, Ball 022-11742-000 1 7
76061-000-2
Figure 7 - HOT GAS BY-PASS COMPONENTS
18 JOHNSON CONTROLS
Table 7 - COMPRESSOR PART NUMBERS - R-410A
VOLTAGE SYSTEM #1 COMPRESSOR SYSTEM #2 COMPRESSOR

MODEL
CODE PART # MODEL # QTY PART # MODEL # QTY PART # MODEL # QTY
-17 015-04055-101 3 015-04055-101 3
-28 015-04055-101 3 015-04055-101 3
JOHNSON CONTROLS
YLAA0070 -40 015-04055-102 ZP154KCE 3 015-04055-102 ZP154KCE 3 N/A N/A N/A
-46 015-04055-104 3 015-04055-104 3
-58 015-04055-105 3 015-04055-105 3
-17 015-04045-101 3 015-04055-101 3
-28 015-04045-101 3 015-04055-101 3
-46 015-04045-104 3 015-04055-104 3
-58 015-04045-105 3 015-04055-105 3
-17 015-04045-101 3 015-04052-101 1 015-04045-101 1
-28 015-04045-101 3 015-04052-101 1 015-04045-101 1
YLAA0090 -40 015-04045-102 ZP180KCE 3 015-04052-102 ZP385KCE 1 015-04045-102 ZP180KCE 1
-46 015-04045-104 3 015-04052-104 1 015-04045-104 1
-58 015-04045-105 3 015-04052-105 1 015-04045-105 1
-17 015-04052-101 2 015-04045-101 2
-28 015-04052-101 2 015-04045-101 2
COMPRESSOR

-46 015-04052-104 2 015-04045-104 2
-58 015-04052-105 2 015-04045-105 2
-17 015-04045-101 3 015-04052-101 2
YLAA0100 -28 015-04045-101 3 015-04052-101 2
AND -40 015-04045-102 ZP180KCE 3 015-04052-102 ZP385KCE 2 N/A N/A N/A
YLAA0101 -46 015-04045-104 3 015-04052-104 2
-58 015-04045-105 3 015-04052-105 2
19
FORM 150.72-RP1
20
TABLE 7 - COMPRESSOR PART NUMBERS - R-410A (CONT'D)
VOLTAGE SYSTEM #1 COMPRESSOR SYSTEM #2 COMPRESSOR

MODEL
CODE PART # MODEL # QTY PART # MODEL # QTY PART # MODEL # QTY
-17 015-04052-101 2 015-04052-101 2
FORM 150.72-RP1
-28 015-04052-101 2 015-04052-101 2

-40 015-04052-102 ZP385KCE 2 015-04052-102 ZP385KCE 2 N/A N/A N/A
YLAA0115
-46 015-04052-104 2 015-04052-104 2
-58 015-04052-105 2 015-04052-105 2
-17 015-04052-101 2 015-04052-101 2
YLAA0120 -28 015-04052-101 2 015-04052-101 2
YLAA0125 -46 015-04052-104 2 015-04052-104 2
-58 015-04052-105 2 015-04052-105 2
-17 015-04052-101 3 015-04052-101 1 015-04045-101 1
YLAA0135 -28 015-04052-101 3 015-04052-101 1 015-04045-101 1
AND -40 015-04052-102 ZP385KCE 3 015-04052-102 ZP385KCE 1 015-04045-102 ZP180KCE 1
YLAA0141 -46 015-04052-104 3 015-04052-104 1 015-04045-104 1
-58 015-04052-105 3 015-04052-105 1 015-04045-105 1
-17 015-04052-101 3 015-04052-101 2
YLAA0150, -28 015-04052-101 3 015-04052-101 2
YLAA0155
-40 015-04052-102 ZP385KCE 3 015-04052-102 ZP385KCE 2 N/A N/A N/A
AND
YLAA0156 -46 015-04052-104 3 015-04052-104 2
COMPRESSOR (CONT'D)
-58 015-04052-105 3 015-04052-105 2

-17 015-04052-101 3 015-04052-101 3
YLAA0170 -28 015-04052-101 3 015-04052-101 3
YLAA0175 -46 015-04052-104 3 015-04052-104 3
-58 015-04052-105 3 015-04052-105 3
JOHNSON CONTROLS
FORM 150.72-RP1
COMPRESSOR (CONT'D)
-
2-M2
2-M1
1-M2
72257-001c
1-M1
SYSTEM #2
SYSTEM #1
YLAA0091, YLAA0115 and YLAA0120
2-M2 2-M1
1-M3 72257-002c
1-M2 1-M1
SYSTEM #2
SYSTEM #1
YLAA0090, YLAA0101, YLAA0135, YLAA0150 and YLAA0155
72257-003c 2-M3 2-M2 2-M1

1-M3 1-M2 1-M1
SYSTEM #2
SYSTEM #1
YLAA0070 and YLAA0080
Figure 8 - COMPRESSOR LAYOUTS
JOHNSON CONTROLS 21
FORM 150.72-RP1
COMPRESSOR (CONT'D)
Table 8 - RECOMMENDED COMPRESSOR OIL TYPE
ITEM REF. DESCRIPTION (6) 1 GALLON 5 GALLON
OIL s
R-410A Oil, Compressor (Type 'V') 011-00948-000 011-00949-000
S
Table 9 - COMPRESSOR HEATER AND SOUND BLANKET PART NUMBERS

COMPRESSOR PART HEATER PART QUANTITY PER SOUND BLANKET QUANTITY PER
NUMBER NUMBER COMPRESSOR PART NUMBER COMPRESSOR
015-04045-xxx 025-37888-000 1 010-06507-002 1
015-04055-xxx 025-40351-000 1 010-06507-007 1
015-04052-xxx 025-37853-000 1 010-06507-000 1
Table 10 - COMPRESSOR COMPONENTS

ITEM REF. NO. DESCRIPTION YORK NO.
A 071-0520-05 Module Protector 025-38995-000
B 005-0892-00 Cover, T-Box 025-38996-000
Discharge
Connection
Pressure
Equalization
Suction
Connection
Oil Line 50459-1
Figure 9 - COMPRESSOR
22 JOHNSON CONTROLS
FORM 150.72-RP1
CONTROL PANEL AND POWER PANEL CONFIGURATIONS
Power panels and option panels are offered in several The most basic chiller power wiring configuration uses
different configurations using three (3) major compo- TERMINAL BLOCKS in the power panels, and an op-
nents: tions panel with no power wire termination hardware.
The model pin number locations 16 and 17 would be X
1. TERMINAL BLOCKS and X to reflect this basic combination. Identify model
2. CIRCUIT BREAKERS pin number locations 16 and 17 to identify the chiller
power wiring connections and hardware listed below.
3. NON-FUSED DISCONNECT SWITCHES
PIN 16 & 17
LETTER CODE OPTION PANEL AND POWER PANEL CONFIGURATIONS
IDENTIFIERS
S X Single Point Supply Terminal Block
S D Single Point Supply Non-Fused Disconnect Switch
B X Single Point Supply Circuit Breaker
1
2
1
2
ITEM # DESCRIPTION YORK NO.

1 Door Lock 021-32078-000
2 Key 021-32231-000
Figure 10 - PANEL DOOR LOCK AND KEY
JOHNSON CONTROLS 23
FORM 150.72-RP1
CONTROL PANEL AND POWER PANEL COMPONENTS
Table 11 - CONTROL PANEL AND POWER PANEL IDENTIFIERS

SINGLE POINT
SINGLE POINT NON-FUSED
SINGLE POINT
SINGLE POINT NON-FUSED DISCONNECT
VOLTAGE CIRCUIT
MODEL TERMINAL BLOCK DISCONNECT SWITCH W/ IND.
CODE BREAKER
(SX) SWITCH SYS. CIRCUIT
(BX)
(SD) BREAKERS
(DB)
17 371-05245-101 371-05245-201 371-05245-301 371-05245-401
28 371-05245-102 371-05245-202 371-05245-302 371-05245-402
YLAA0070 40 371-05245-103 371-05245-203 371-05245-303 371-05245-403
46 371-05245-104 371-05245-204 371-05245-304 371-05245-404
58 371-05245-105 371-05245-205 371-05245-305 371-05245-405
17 371-05245-107 371-05245-207 371-05245-307 371-05245-407
28 371-05245-108 371-05245-208 371-05245-308 371-05245-408
YLAA0080 40 371-05245-109 371-05245-209 371-05245-309 371-05245-409
46 371-05245-110 371-05245-210 371-05245-310 371-05245-410
58 371-05245-111 371-05245-211 371-05245-311 371-05245-411
17 371-05246-101 371-05246-201 371-05246-301 371-05246-401
28 371-05246-102 371-05246-202 371-05246-302 371-05246-402
YLAA0090 40 371-05246-103 371-05246-203 371-05246-303 371-05246-403
46 371-05246-104 371-05246-204 371-05246-304 371-05246-404
58 371-05246-105 371-05246-205 371-05246-305 371-05246-405
17 371-05244-101 371-05244-201 371-05244-301 371-05244-401
28 371-05244-102 371-05244-202 371-05244-302 371-05244-402
YLAA0091 40 371-05244-103 371-05244-203 371-05244-303 371-05244-403
46 371-05244-104 371-05244-204 371-05244-304 371-05244-404
58 371-05244-105 371-05244-205 371-05244-305 371-05244-405
17 371-05246-107 371-05246-207 371-05246-307 371-05246-407
YLAA0100 28 371-05246-108 371-05246-208 371-05246-308 371-05246-408

AND 40 371-05246-109 371-05246-209 371-05246-309 371-05246-409
YLAA0101 46 371-05246-110 371-05246-210 371-05246-310 371-05246-410
58 371-05246-111 371-05246-211 371-05246-311 371-05246-411
To Identify Replacement Part Numbers, Select Panel Identifier Number From The Table 11 on page 24 Or From The Panel Identifier Label
Shown in Figure 11 on page 26, Then Refer To The 'Control And Power Panel Components' Tables 12 through 22 starting on page 28.
24 JOHNSON CONTROLS
FORM 150.72-RP1
CONTROL PANEL AND POWER PANEL COMPONENTS (CONT'D)

TABLE 11 – CONTROL PANEL AND POWER PANEL IDENTIFIERS (CONT'D)
SINGLE POINT
SINGLE POINT NON-FUSED
SINGLE POINT
SINGLE POINT NON-FUSED DISCONNECT
VOLTAGE CIRCUIT
MODEL TERMINAL BLOCK DISCONNECT SWITCH W/ IND.
CODE BREAKER
(SX) SWITCH SYS. CIRCUIT
(BX)
(SD) BREAKERS
(DB)
17 371-05244-107 371-05244-207 371-05244-307 371-05244-407
28 371-05244-108 371-05244-208 371-05244-308 371-05244-408
YLAA0115 40 371-05244-109 371-05244-209 371-05244-309 371-05244-409
46 371-05244-110 371-05244-210 371-05244-310 371-05244-410
58 371-05244-111 371-05244-211 371-05244-311 371-05244-411
17 371-05244-107 371-05244-207 371-05244-307 371-05244-407
YLAA0120 28 371-05244-108 371-05244-208 371-05244-308 371-05244-408

AND 40 371-05244-109 371-05244-209 371-05244-309 371-05244-409
YLAA0125 46 371-05244-110 371-05244-210 371-05244-310 371-05244-410
58 371-05244-111 371-05244-211 371-05244-311 371-05244-411
17 371-05246-113 371-05246-213 371-05246-313 371-05246-413
YLAA0135 28 371-05246-114 371-05246-214 371-05246-314 371-05246-414

AND 40 371-05246-115 371-05246-215 371-05246-315 371-05246-415
YLAA0141 46 371-05246-116 371-05246-216 371-05246-316 371-05246-416
58 371-05246-117 371-05246-217 371-05246-317 371-05246-417
17 371-05246-119 371-05246-219 371-05246-319 371-05246-419
28 371-05246-120 371-05246-220 371-05246-320 371-05246-420
YLAA0150 40 371-05246-121 371-05246-221 371-05246-321 371-05246-421
46 371-05246-122 371-05246-222 371-05246-322 371-05246-422
58 371-05246-123 371-05246-223 371-05246-323 371-05246-423
17 371-05246-119 371-05246-219 371-05246-319 371-05246-419
YLAA0155 28 371-05246-120 371-05246-220 371-05246-320 371-05246-420

AND 40 371-05246-121 371-05246-221 371-05246-321 371-05246-421
YLAA0156 46 371-05246-122 371-05246-222 371-05246-322 371-05246-422
58 371-05246-123 371-05246-223 371-05246-323 371-05246-423
17 371-05247-101 371-05247-201 371-05247-301 371-05247-401
YLAA0170 28 371-05247-102 371-05247-202 371-05247-302 371-05247-402

AND 40 371-05247-103 371-05247-203 371-05247-303 371-05247-403
YLAA0175 46 371-05247-104 371-05247-204 371-05247-304 371-05247-404
58 371-05247-105 371-05247-205 371-05247-305 371-05247-405
To Identify Replacement Part Numbers, Select Panel Identifier Number From The Table 11 on page 24 Or From The Panel Identifier Label
Shown in Figure 11 on page 26, Then Refer To The 'Control And Power Panel Components' Tables 12 through 22 starting on page 28.
JOHNSON CONTROLS 25
FORM 150.72-RP1
POWER PANEL COMPONENTS
DSCN0003
*Service Note: Locate the PANEL NUMBER sticker on the upper
right hand corner of the power panel, see Figure 11, then refer to
the appropriate parts list for that number.
Figure 11 - PANEL PART NUMBER STICKER
26 JOHNSON CONTROLS
FORM 150.72-RP1
POWER PANEL COMPONENTS (CONT’D)
8B*
8A
2C
5A
3A
9A
3B
2B
2A
211028-3
4C
4A
4B
4D
3A
2C
2B
8A
8B
2A
5A
9A
3B
Figure 12 - POWER PANEL COMPONENTS
JOHNSON CONTROLS 27
Table 12 - POWER PANEL COMPONENTS - YLAA0070
28
SINGLE POINT NON-
SINGLE POINT NON- FUSED DISCONNECT
SINGLE POINT SINGLE POINT CIRCUIT
FUSED DISCONNECT SWITCH W/ IND. SYS-
ITEM QTY. DESCRIPTION TERMINAL BLOCK (SX) BREAKER (BX)
SWITCH (SD) TEM CIRCUIT BREAK-
FORM 150.72-RP1
ERS (DB)
371-05245-10x 371-05245-20x 371-05245-30x 371-05245-40x
2As 3 Fan Control Relay 024-35526-000 024-35526-000 024-35526-000 024-35526-000

Fan Contactor (-17, -28 & -40) 024-35444-000 (12A)** 024-35444-000 (12A)** 024-35444-000 (12A)** 024-35444-000 (12A)**
2Bs 4
Fan Contactor (-46 & -58) 024-35441-000 (9A)** 024-35441-000 (9A)** 024-35441-000 (9A)** 024-35441-000 (9A)**
2C 13 Surge Supressor 031-00808-000 031-00808-000 031-00808-000 031-00808-000
6 Compressor Contactor (-17) 024-35470-000 (80A)** 024-35470-000 (80A)** 024-35470-000 (80A)** 024-35470-000 (80A)**
2 024-35470-000 (80A)** 024-35470-000 (80A)** 024-35470-000 (80A)** 024-35470-000 (80A)**
Compressor Contactor (-28)
3A 4 024-35467-000 (65A)** 024-35467-000 (65A)** 024-35467-000 (65A)** 024-35467-000 (65A)**
6 Compressor Contactor (-40, -46 & 024-35462-000 (50A)** 024-35462-000 (50A)** 024-35462-000 (50A)** 024-35462-000 (50A)**
-58)
3B 6 Ground Lug 025-34088-000 025-34088-000 025-34088-000 025-34088-000
1 Terminal Block 025-39410-000 N/A N/A N/A
Circuit Breaker (-17 & -28) N/A N/A 025-34424-000 N/A
1
4A Circuit Breaker (-40, -46 & -58) N/A N/A 025-34419-000 N/A
Non-Fused Disc. Sw. (-17 & -28) N/A 024-30965-000 N/A 024-30965-000
1
Non-Fused Disc. Sw. (-40, -46 & -58) N/A 024-30963-000 N/A 024-30963-000
4B 3 Safety Cover (use w/ TB) 025-39393-000 N /A N/A N /A
4C 1 Oper. Mech. (use w/ CB or NFDS) N/A 024-31878-000 024-31878-000 024-31878-000
4D 1 Ground Lug 025-34089-000 025-34089-000 025-34089-000 025-34089-000
1 Ind. Sys. Circuit Breaker (Sys. 1) N/A N/A N/A 025-34419-000
5A
8A 2 Fuse Holder 025-37863-000 025-37863-000 025-37863-000 025-37863-000
8B 6 Fuse See Fuse Table on Page 36
9A 4 Ground Bar 025-35685-000 025-35685-000 025-35685-000 025-35685-000
s
Recommended Spare Part

See Figure 12 on page 27. **Service Note: Make a visual inspection of the contactors in order
to select the correct replacement part.
Note: Lug Kits for Circuit Breakers or Non-Fused Disconnect Switches - See LUG KIT TABLE on Page 38. 024-35441-000 (9A) RI1-D0910-G7
024-35444-000 (12A) RI1-D1210-G7
*Service Note: Locate the PANEL PART NUMBER sticker on the upper right hand corner of the power 024-35447-000 (18A) RI1-D1810-G7
panel, see Figure 11 on page 26, then refer to the appropriate parts list for that number. 024-35451-000 (25A) RI1-D2510-G7
024-35462-000 (50A) RI1-D5011-G7
024-35467-000 (65A) RI1-D6511-G7
024-35470-000 (80A) RI1-D8011-G7
024-35473-000 (95A) RI1-D9511-G7
024-34294-000 (150A) TE-LC1D150-F7
JOHNSON CONTROLS
SINGLE POINT NON-
SINGLE POINT NON- FUSED DISCONNECT
SINGLE POINT TERMI- SINGLE POINT CIRCUIT
FUSED DISCONNECT SWITCH W/ IND. SYS-
ITEM QTY. DESCRIPTION NAL BLOCK (SX) BREAKER (BX)
SWITCH (SD) TEM CIRCUIT BREAK-
ERS (DB)
371-05245-10x 371-05245-20x 371-05245-30x 371-05245-40x
JOHNSON CONTROLS
2Bs 4
6 Compressor Contactor (-17) 024-35470-000 (80A)** 024-35470-000 (80A)** 024-35470-000 (80A)** 024-35470-000 (80A)**
4 024-35470-000 (80A)** 024-35470-000 (80A)** 024-35470-000 (80A)** 024-35470-000 (80A)**
2 024-35467-000 (65A)** 024-35467-000 (65A)** 024-35467-000 (65A)** 024-35467-000 (65A)**
3A
3 024-35467-000 (65A)** 024-35467-000 (65A)** 024-35467-000 (65A)** 024-35467-000 (65A)**
3 024-35462-000 (50A)** 024-35462-000 (50A)** 024-35462-000 (50A)** 024-35462-000 (50A)**
6 Compressor Contactor (-46 & -58) 024-35462-000 (50A)** 024-35462-000 (50A)** 024-35462-000 (50A)** 024-35462-000 (50A)**
3B 6 Ground Lug 025-34088-000 025-34088-000 025-34088-000 025-34088-000
1 Terminal Block 025-39410-000 N/A N/A N/A
1
Circuit Breaker (-40, -46 & -58) N/A N/A 025-34419-000 N/A
4A
1 Non-Fused Disc. Sw. (-40) N/A 024-30964-000 N/A 024-30964-000
4B 3 Safety Cover (use w/ TB) 025-39393-000 N /A N/A N /A
4D 1 Ground Lug 025-34089-000 025-34089-000 025-34089-000 025-34089-000
5A
8A 2 Fuse Holder 025-37863-000 025-37863-000 025-37863-000 025-37863-000
9A 4 Ground Bar 025-35685-000 025-35685-000 025-35685-000 025-35685-000

S
Recommended Spare Part **Service Note: Make a visual inspection of the contactors in order to select the
See Figure 12 on page 27. correct replacement part.
024-35441-000 (9A) RI1-D0910-G7
024-35444-000 (12A) RI1-D1210-G7
Note: Lug Kits for Circuit Breakers or Non-Fused Disconnect Switches - See LUG KIT TABLE on Page 38. 024-35447-000 (18A) RI1-D1810-G7
024-35451-000 (25A) RI1-D2510-G7
024-35462-000 (50A) RI1-D5011-G7
*Service Note: Locate the PANEL PART NUMBER sticker on the upper right hand corner of the power
024-35467-000 (65A) RI1-D6511-G7
panel, see Figure 11 on page 26, then refer to the appropriate parts list for that number.
024-35470-000 (80A) RI1-D8011-G7
29
FORM 150.72-RP1
024-35473-000 (95A) RI1-D9511-G7

024-34294-000 (150A) TE-LC1D150-F7
30
SINGLE POINT NON-
SINGLE POINT SINGLE POINT NON- SINGLE POINT
FUSED DISCONNECT
TERMINAL BLOCK FUSED DISCONNECT CIRCUIT BREAKER
ITEM QTY. DESCRIPTION SWITCH W/ IND. SYSTEM
(SX) SWITCH (SD) (BX)
CIRCUIT BREAKERS (DB)
FORM 150.72-RP1
371-05246-10x 371-05246-20x 371-05246-30x 371-05246-40x

2Bs 4
4 024-35470-000 (80A)** 024-35470-000 (80A)** 024-35470-000 (80A)** 024-35470-000 (80A)**
1 024-34294-000 (150A)** 024-34294-000 (150A)** 024-34294-000 (150A)** 024-34294-000 (150A)**
4 024-35470-000 (80A)** 024-35470-000 (80A)** 024-35470-000 (80A)** 024-35470-000 (80A)**
1 024-35473-000 (95A)** 024-35473-000 (95A)** 024-35467-000 (65A)** 024-35467-000 (65A)**
3A
4 024-35467-000 (65A)** 024-35467-000 (65A)** 024-35467-000 (65A)** 024-35467-000 (65A)**
1 024-35473-000 (95A)** 024-35473-000 (95A)** 024-35462-000 (50A)** 024-35462-000 (50A)**
4 024-35462-000 (50A)** 024-35462-000 (50A)** 024-35462-000 (50A)** 024-35462-000 (50A)**
Compressor Contactor (-46 & -58)
1 024-35470-000 (80A)** 024-35470-000 (80A)** 024-35470-000 (80A)** 024-35470-000 (80A)**
3B 5 Ground Lug 025-34088-000 025-34088-000 025-34088-000 025-34088-000
Terminal Block (-17 & -28) 025-32536-000 N/A N/A N/A
1
Terminal Block (-40, -46 & -58) 025-34910-000 N/A N/A
1
Safety Cover (use w/ TB -17 & -28) 025-39397-000 N /A N/A N /A
4B 3
Safety Cover (use w/ TB -40, -46 & -58) 025-39393-000
4D 1 Ground Lug 025-34089-000 025-34089-000 025-34089-000 025-34089-000
5A
8A 2 Fuse Holder 025-37863-000 025-37863-000 025-37863-000 025-37863-000
9A 4 Ground Bar 025-35685-000 025-35685-000 025-35685-000 025-35685-000
s
**Service Note:
Recommended Spare Part. See Figure 12 on page 27.
Make a visual inspection of the contactors in order to select
Note: Lug Kits for Circuit Breakers or Non-Fused Disconnect Switches - See LUG KIT TABLE on Page 38.
the correct replacement part.
024-35441-000 (9A) RI1-D0910-G7 | 024-35444-000 (12A) RI1-D1210-G7
*Service Note: Locate the PANEL PART NUMBER sticker on the upper right hand corner of the power 024-35447-000 (18A) RI1-D1810-G7 | 024-35451-000 (25A) RI1-D2510-G7
024-35462-000 (50A) RI1-D5011-G7 | 024-35467-000 (65A) RI1-D6511-G7
JOHNSON CONTROLS
024-35470-000 (80A) RI1-D8011-G7 | 024-35473-000 (95A) RI1-D9511-G7
024-34294-000 (150A) TE-LC1D150-F7
SINGLE POINT NON-
SINGLE POINT SINGLE POINT NON- SINGLE POINT FUSED DISCONNECT
TERMINAL BLOCK FUSED DISCONNECT CIRCUIT BREAKER SWITCH W/ IND. SYS-
ITEM QTY. DESCRIPTION
(SX) SWITCH (SD) (BX) TEM CIRCUIT BREAK-
ERS (DB)
371-05244-10x 371-05244-20x 371-05244-30x 371-05244-40x
JOHNSON CONTROLS
2Bs 6
2 024-34294-000 (150A)** 024-34294-000 (150A)** 024-34294-000 (150A)** 024-34294-000 (150A)**
2 024-35470-000 (80A)** 024-35470-000 (80A)** 024-35470-000 (80A)** 024-35470-000 (80A)**
2 024-35467-000 (65A)** 024-35467-000 (65A)** 024-35467-000 (65A)** 024-35467-000 (65A)**
3A Compressor Contactor (-40)
2 024-35473-000 (D9511)** 024-35473-000 (95A)** 024-35462-000 (50A)** 024-35462-000 (50A)**
2 024-35462-000 (50A)** 024-35462-000 (50A)** 024-35462-000 (50A)** 024-35462-000 (50A)**
2 024-35470-000 (80A)** 024-35470-000 (80A)** 024-35470-000 (80A)** 024-35470-000 (80A)**
3B 4 Ground Lug 025-34088-000 025-34088-000 025-34088-000 025-34088-000
1
Terminal Block (-40, -46 & -58) 025-34910-000 N/A N/A N/A
1
4B 3
Safety Cover (use w/ TB -40, -46 & -58) 025-39393-000 N /A N /A N /A
4D 1 Ground Lug 025-34089-000 025-34089-000 025-34089-000 025-34089-000
5A
8A 2 Fuse Holder 025-37863-000 025-37863-000 025-37863-000 025-37863-000

9A 4 Ground Bar 025-35685-000 025-35685-000 025-35685-000 025-35685-000
S **Service Note:
Note: Lug Kits for Circuit Breakers or Non-Fused Disconnect Switches - Make a visual inspection of the contactors in order to select
See LUG KIT TABLE on Page 38. the correct replacement part.
024-35441-000 (9A) RI1-D0910-G7 | 024-35444-000 (12A) RI1-D1210-G7
024-35447-000 (18A) RI1-D1810-G7 | 024-35451-000 (25A) RI1-D2510-G7
panel, see Figure 11 on page 26, then refer to the appropriate parts list for that number. 024-35470-000 (80A) RI1-D8011-G7 | 024-35473-000 (95A) RI1-D9511-G7
31
FORM 150.72-RP1
024-34294-000 (150A) TE-LC1D150-F7

Table 16 - POWER PANEL COMPONENTS - YLAA0100 & YLAA0101
32
SINGLE POINT NON-
SINGLE POINT SINGLE POINT SINGLE POINT
FUSED DISCONNECT
TERMINAL BLOCK NON-FUSED DISCON- CIRCUIT BREAKER
(SX) NECT SWITCH (SD) (BX)
FORM 150.72-RP1
371-05246-10X 371-05246-20X 371-05246-30X 371-05246-40X

4 024-35444-000 (12A)** 024-35444-000 (12A)** 024-35444-000 (12A)** 024-35444-000 (12A)**

Fan Contactor (-17, -28 & -40)
1 024-35447-000 (18A)** 024-35447-000 (18A)** 024-35447-000 (18A)** 024-35447-000 (18A)**
2Bs
3 024-35444-000 (12A)** 024-35444-000 (12A)** 024-35444-000 (12A)** 024-35444-000 (12A)**
Fan Contactor (-46 & -58)
2 024-35441-000 (9A)** 024-35441-000 (9A)** 024-35441-000 (9A)** 024-35441-000 (9A)**
3 024-35470-000 (80A)** 024-35470-000 (80A)** 024-35470-000 (80A)** 024-35470-000 (80A)**
2 024-34294-000 (150A)** 024-34294-000 (150A)** 024-34294-000 (150A)** 024-34294-000 (150A)**
3 024-35467-000 (65A)** 024-35467-000 (65A)** 024-35467-000 (65A)** 024-35467-000 (65A)**
2 024-35473-000 (95A)** 024-35473-000 (95A)** 024-35473-000 (95A)** 024-35473-000 (95A)**
3 024-35462-000 (50A)** 024-35462-000 (50A)** 024-35462-000 (50A)** 024-35462-000 (50A)**
2 024-35470-000 (80A)** 024-35470-000 (80A)** 024-35470-000 (80A)** 024-35470-000 (80A)**
3B 5 Ground Lug 025-34088-000 025-34088-000 025-34088-000 025-34088-000
1
1 Circuit Breaker (-40 & -46) N/A N/A 025-34424-000 N/A
4A
Circuit Breaker (-58) N/A N/A 025-34419-000 N/A
1 Non-Fused Disc. Sw. (-40 & -46) N/A 024-30964-000 N/A 024-30964-000
Non-Fused Disc. Sw. (-58) N/A 024-30963-000 N/A 024-30963-000
4B 3
Safety Cover (use w/ TB -40, -46 & -58) 025-39393-000 N/A N/A N/A
4D 1 Ground Lug 025-34089-000 025-34089-000 025-34089-000 025-34089-000

5A
8A 2 Fuse Holder 025-37863-000 025-37863-000 025-37863-000 025-37863-000
9A 4 Ground Bar 025-35685-000 025-35685-000 025-35685-000 025-35685-000
S
**Service Note:
Make a visual inspection of the contactors in order to select the correct replacement part.
Note: Lug Kits for Circuit Breakers or Non-Fused Disconnect Switches -
024-35441-000 (9A) RI1-D0910-G7 | 024-35444-000 (12A) RI1-D1210-G7
See LUG KIT TABLE on Page 38.
024-35447-000 (18A) RI1-D1810-G7 | 024-35451-000 (25A) RI1-D2510-G7
JOHNSON CONTROLS
*Service Note: Locate the PANEL PART NUMBER sticker on the upper right hand corner of the 024-35462-000 (50A) RI1-D5011-G7 | 024-35467-000 (65A) RI1-D6511-G7
power panel, see Figure 11 on page 26, then refer to the appropriate parts list for that number. 024-35470-000 (80A) RI1-D8011-G7 | 024-35473-000 (95A) RI1-D9511-G7
024-34294-000 (150A) TE-LC1D150-F7
SINGLE POINT NON-
SINGLE POINT SINGLE POINT NON- SINGLE POINT
FUSED DISCONNECT
TERMINAL BLOCK FUSED DISCONNECT CIRCUIT BREAKER
(SX) SWITCH (SD) (BX)
371-05244-10X 371-05244-20X 371-05244-30X 371-05244-40X
JOHNSON CONTROLS
4 024-35444-000 (12A)** 024-35444-000 (12A)** 024-35444-000 (12A)** 024-35444-000 (12A)**
2 024-35447-000 (18A)** 024-35447-000 (18A)** 024-35447-000 (18A)** 024-35447-000 (18A)**
2Bs
6 Fan Contactor (-40) 024-35444-000 (12A)** 024-35444-000 (12A)** 024-35444-000 (12A)** 024-35444-000 (12A)**
6 Fan Contactor (-46 & -58) 024-35441-000 (9A)** 024-35441-000 (9A)** 024-35441-000 (9A)** 024-35441-000 (9A)**
3A 4 Compressor Contactor (-40) 024-35473-000 (95A)** 024-35473-000 (95A)** 024-35473-000 (95A)** 024-35473-000 (95A)**
3B 4 Ground Lug 025-34088-000 025-34088-000 025-34088-000 025-34088-000
1
4A 1
1
4B 3
4D 1 Ground Lug 025-34089-000 025-34089-000 025-34089-000 025-34085-000
2 Ind. Sys. Circuit Breaker (-17 & -28) N/A N/A N/A 025-34424-000
5A
2 Ind. Sys. Circuit Breaker (-40, -46 & -58) N/A N/A N/A 025-34419-000
8A 2 Fuse Holder 025-37863-000 025-37863-000 025-37863-000 025-37863-000
9A 4 Ground Bar 025-35685-000 025-35685-000 025-35685-000 025-35685-000

S **Service Note:
024-35441-000 (9A) RI1-D0910-G7 | 024-35444-000 (12A) RI1-D1210-G7
024-35447-000 (18A) RI1-D1810-G7 | 024-35451-000 (25A) RI1-D2510-G7
024-34294-000 (150A) TE-LC1D150-F7
33
FORM 150.72-RP1
34
SINGLE POINT NON-
SINGLE POINT NON- SINGLE POINT
SINGLE POINT FUSED DISCONNECT
FUSED DISCONNECT CIRCUIT BREAKER
ITEM QTY. DESCRIPTION TERMINAL BLOCK (SX) SWITCH W/ IND. SYSTEM
SWITCH (SD) (BX)
FORM 150.72-RP1
371-05244-10X 371-05244-20X 371-05244-30X 371-05244-40X

4 024-35444-000 (12A)** 024-35444-000 (12A)** 024-35444-000 (12A)** 024-35444-000 (12A)**

2 024-35447-000 (18A)** 024-35447-000 (18A)** 024-35447-000 (18A)** 024-35447-000 (18A)**
2Bs
6 Fan Contactor (-40) 024-35444-000 (12A)** 024-35444-000 (12A)** 024-35444-000 (12A)** 024-35444-000 (12A)**
3B 4 Ground Lug 025-34088-000 025-34088-000 025-34088-000 025-34088-000
1
4A 1
1
4B 3
4D 1 Ground Lug 025-34089-000 025-34089-000 025-34089-000 025-34085-000
5A
8A 2 Fuse Holder 025-37863-000 025-37863-000 025-37863-000 025-37863-000
9A 4 Ground Bar 025-35685-000 025-35685-000 025-35685-000 025-35685-000

S **Service Note:
024-35441-000 (9A) RI1-D0910-G7 | 024-35444-000 (12A) RI1-D1210-G7
*Service Note: Locate the PANEL PART NUMBER sticker on the upper right hand corner of the power
024-35447-000 (18A) RI1-D1810-G7 | 024-35451-000 (25A) RI1-D2510-G7
024-35462-000 (50A) RI1-D5011-G7 | 024-35467-000 (65A) RI1-D6511-G7
024-35470-000 (80A) RI1-D8011-G7 | 024-35473-000 (95A) RI1-D9511-G7
024-34294-000 (150A) TE-LC1D150-F7
JOHNSON CONTROLS
SINGLE POINT NON-
SINGLE POINT SINGLE POINT
SINGLE POINT FUSED DISCONNECT
NON-FUSED DISCON- CIRCUIT BREAKER
ITEM QTY. DESCRIPTION TERMINAL BLOCK (SX) SWITCH W/ IND. SYSTEM
NECT SWITCH (SD) (BX)
371-05246-10X 371-05246-20X 371-05246-30X 371-05246-40X
JOHNSON CONTROLS
3 024-35444-000 (12A)** 024-35444-000 (12A)** 024-35444-000 (12A)** 024-35444-000 (12A)**
3 024-35447-000 (18A)** 024-35447-000 (18A)** 024-35447-000 (18A)** 024-35447-000 (18A)**
2Bs 4 024-35444-000 (12A)** 024-35444-000 (12A)** 024-35444-000 (12A)** 024-35444-000 (12A)**
Fan Contactor (-40)
2 024-35447-000 (18A)** 024-35447-000 (18A)** 024-35447-000 (18A)** 024-35447-000 (18A)**
4 024-34294-000 (150A)** 024-34294-000 (150A)** 024-34294-000 (150A)** 024-34294-000 (150A)**
1 024-35470-000 (80A)** 024-35470-000 (80A)** 024-35470-000 (80A)** 024-35470-000 (80A)**
4 024-35473-000 (95A)** 024-35473-000 (95A)** 024-35473-000 (95A)** 024-35473-000 (95A)**
1 024-35467-000 (65A)** 024-35467-000 (65A)** 024-35467-000 (65A)** 024-35467-000 (65A)**
4 024-35470-000 (80A)** 024-35470-000 (80A)** 024-35470-000 (80A)** 024-35470-000 (80A)**
1 024-35462-000 (50A)** 024-35462-000 (50A)** 024-35462-000 (50A)** 024-35462-000 (50A)**
3B 5 Ground Lug 025-34088-000 025-34088-000 025-34088-000 025-34088-000
1
1
Safety Cover (use w/ TB -17 & -28) 025-39397-000 N/A N/A N/A
4B 3
4D 1 Ground Lug 025-34089-000 025-34089-000 025-34089-000 025-34086-000
5A
8A 2 Fuse Holder 025-37863-000 025-37863-000 025-37863-000 025-37863-000
9A 4 Ground Bar 025-35685-000 025-35685-000 025-35685-000 025-35685-000
S
**Service Note:
Recommended Spare Part. See Figure 12 on page 27. Make a visual inspection of the contactors in order to select
Note: Lug Kits for Circuit Breakers or Non-Fused Disconnect Switches - the correct replacement part.
See LUG KIT TABLE on Page 38. 024-35441-000 (9A) RI1-D0910-G7 | 024-35444-000 (12A) RI1-D1210-G7
024-35447-000 (18A) RI1-D1810-G7 | 024-35451-000 (25A) RI1-D2510-G7
35
FORM 150.72-RP1
024-34294-000 (150A) TE-LC1D150-F7
Table 20 - POWER PANEL COMPONENTS YLAA0150
36
SINGLE POINT NON-
SINGLE POINT NON-
SINGLE POINT SINGLE POINT CIRCUIT FUSED DISCONNECT
FUSED DISCONNECT
ITEM QTY. DESCRIPTION TERMINAL BLOCK (SX) BREAKER (BX) SWITCH W/ IND. SYSTEM
SWITCH (SD)
FORM 150.72-RP1
371-05246-10X 371-05246-20X 371-05246-30X 371-05246-40X

4 024-35447-000 (18A)** 024-35444-000 (12A)** 024-35444-000 (12A)** 024-35444-000 (12A)**

2 024-35451-000 (25A)** 024-35447-000 (18A)** 024-35447-000 (18A)** 024-35447-000 (18A)**
2Bs 4 024-35444-000 (12A)** 024-35444-000 (12A)** 024-35444-000 (12A)** 024-35444-000 (12A)**
Fan Contactor (-40)
2 024-35447-000 (18A)** 024-35447-000 (18A)** 024-35447-000 (18A)** 024-35447-000 (18A)**
3B 5 Ground Lug 025-34088-000 025-34088-000 025-34088-000 025-34088-000
1
4A 1
1
4B 3
4D 1 Ground Lug 025-34089-000 025-34089-000 025-34089-000 025-34086-000
5A 1 N/A N/A N/A 025-34419-000
Ind. Sys. Circuit Breaker (-40, -46 & -58)
1 N/A N/A N/A 025-34420-000
8A 2 Fuse Holder 025-37863-000 025-37863-000 025-37863-000 025-37863-000

9A 4 Ground Bar 025-35685-000 025-35685-000 025-35685-000 025-35685-000
S
Recommended Spare Part. See Figure 12 on page 27. **Service Note:
024-35441-000 (9A) RI1-D0910-G7 | 024-35444-000 (12A) RI1-D1210-G7
024-35470-000 (80A) RI1-D8011-G7 | 024-35473-000 (95A) RI1-D9511-G7
024-34294-000 (150A) TE-LC1D150-F7
JOHNSON CONTROLS
SINGLE POINT NON-
SINGLE POINT SINGLE POINT FUSED DISCONNECT
SINGLE POINT
NON-FUSED DISCON- CIRCUIT BREAKER SWITCH W/ IND. SYSTEM
ITEM QTY. DESCRIPTION TERMINAL BLOCK (SX)
NECT SWITCH (SD) (BX) CIRCUIT BREAKERS
(DB)
371-05246-10X 371-05246-20X 371-05246-30X 371-05246-40X
JOHNSON CONTROLS
4 024-35447-000 (18A)** 024-35444-000 (12A)** 024-35444-000 (12A)** 024-35444-000 (12A)**
2 024-35451-000 (25A)** 024-35447-000 (18A)** 024-35447-000 (18A)** 024-35447-000 (18A)**
2Bs 4 024-35444-000 (12A)** 024-35444-000 (12A)** 024-35444-000 (12A)** 024-35444-000 (12A)**
Fan Contactor (-40)
2 024-35447-000 (18A)** 024-35447-000 (18A)** 024-35447-000 (18A)** 024-35447-000 (18A)**
3B 5 Ground Lug 025-34088-000 025-34088-000 025-34088-000 025-34088-000
1
4A 1
1
4B 3
4D 1 Ground Lug 025-34089-000 025-34089-000 025-34089-000 025-34086-000
5A 1 N/A N/A N/A 025-34419-000
1 N/A N/A N/A 025-34420-000
8A 2 Fuse Holder 025-37863-000 025-37863-000 025-37863-000 025-37863-000

9A 4 Ground Bar 025-35685-000 025-35685-000 025-35685-000 025-35685-000
SRecommended Spare Part. See Figure 12 on page 27. **Service Note:

024-35441-000 (9A) RI1-D0910-G7 | 024-35444-000 (12A) RI1-D1210-G7
024-35470-000 (80A) RI1-D8011-G7 | 024-35473-000 (95A) RI1-D9511-G7
37
FORM 150.72-RP1
024-34294-000 (150A) TE-LC1D150-F7

38
SINGLE POINT NON-
SINGLE POINT NON-
SINGLE POINT TERMI- SINGLE POINT CIR- FUSED DISCONNECT
FUSED DISCONNECT
ITEM QTY. DESCRIPTION NAL BLOCK (SX) CUIT BREAKER (BX) SWITCH W/ IND. SYSTEM
SWITCH (SD)
FORM 150.72-RP1
371-05246-10X 371-05246-20X 371-05246-30X 371-05246-40X

4 024-35447-000 (18A)** 024-35444-000 (12A)** 024-35444-000 (12A)** 024-35444-000 (12A)**

2 024-35451-000 (25A)** 024-35447-000 (18A)** 024-35447-000 (18A)** 024-35447-000 (18A)**
2Bs 4 024-35444-000 (12A)** 024-35444-000 (12A)** 024-35444-000 (12A)** 024-35444-000 (12A)**
Fan Contactor (-40)
2 024-35447-000 (18A)** 024-35447-000 (18A)** 024-35447-000 (18A)** 024-35447-000 (18A)**
3B 5 Ground Lug 025-34088-000 025-34088-000 025-34088-000 025-34088-000
1
4A 1
1
4B 3
4D 1 Ground Lug 025-34089-000 025-34089-000 025-34089-000 025-34086-000
5A 1 N/A N/A N/A 025-34419-000
1 N/A N/A N/A 025-34420-000
8A 2 Fuse Holder 025-37863-000 025-37863-000 025-37863-000 025-37863-000

9A 4 Ground Bar 025-35685-000 025-35685-000 025-35685-000 025-35685-000
S **Service Note:
024-35441-000 (9A) RI1-D0910-G7 | 024-35444-000 (12A) RI1-D1210-G7
024-35470-000 (80A) RI1-D8011-G7 | 024-35473-000 (95A) RI1-D9511-G7
024-34294-000 (150A) TE-LC1D150-F7
JOHNSON CONTROLS
FORM 150.72-RP1
LUG KITS AND FUSES

Table 23 - LUG KITS (CIRCUIT BREAKER OR NON-FUSED DISCONNECT SWITCH)
LUGS PER FITS CB YORK PART
LUG KITS AMP WIRE SIZE
KIT FRAME NUMBER
CB-0294 ABB-K4TE S4 250A #6 - 350 kCMIL 025-34418-000
CB-0295 ABB-K5TF S5 300A 250 - 500 kCMIL 025-34481-000
CB-0296 ABB-K5TG 3 S5 400A #3/0 - 250 kCMIL 025-34420-000
CB-0297 ABB-K6TH S6 600A 250 - 500 kCMIL 025-34414-000
CB-0298 ABB-K6TJ S6 800A #2/0 - 400 kCMIL 025-34415-000
Table 24 - POWER PANEL FUSE TABLE

FUSE SIZE YORK LUG KIT PART NUMBER
FU-0494 600V 15A Time Delay 025-34141-000
FU-0746 600V 30A Time Delay 025-39683-000
FU-0495 600V 20A Time Delay 025-34142-000
FU-0490 600V 8A Time Delay 025-34137-000
FU-0493 600V 12A Time Delay 025-34140-000
FU-0496 600V 25A 025-41732-000
See item 8B on tables 12-22 starting on page 28.
JOHNSON CONTROLS 39
FORM 150.72-RP1
CONTROL PANEL COMPONENTS
CONTROL PANEL
PANEL DIVIDER
(PARTIAL VIEW)
MICROPROCESSOR
1FU BOARD
4A 031-02550-000
4B
LOAD
4T
LINE
1 2A
2B
CTB1
Reference Table 25 on page 41 203741-1b
Figure 13 - CONTROL PANEL COMPONENTS
40 JOHNSON CONTROLS
FORM 150.72-RP1
CONTROL PANEL COMPONENTS (CONT’D)

Table 25 - CONTROL PANEL COMPONENTS
ITEM DESCRIPTION COMMON PARTS QUANTITY
1 Transformer 025-27911-000 1
2As Micro / IO Board Kit 331-02550-101 1
2Bs Flashcard 031-02755-003 1
4A Fuse Holder 025-34430-000 1
4B Fuse 025-35905-000 1
5 Display 031-02749-000 1
6 Keypad 024-36082-007 1
7 Switch, On/Off 024-25517-000 1
8 Ribbon Cable, Display 031-02108-000 1
See Figures 13 And 14 starting on page 40
s
Recommended Spare Part
5
6
7
LD05167b
Reference Table 25 on page 41
Figure 14 - CONTROL PANEL COMPONENTS
JOHNSON CONTROLS 41
FORM 150.72-RP1
SENSOR HARNESSES
Table 26 - SENSOR HARNESS WIRING - YLAA0070, 0080, 0090, 0101, 0135, 0150 & YLAAA0155
BOARD CABLE CABLE WIRE PLUG PIN HARNESS ASSEMBLY
FUNCTION
LOCATION ITEM NO. NO. COLOR NO. PART NUMBER
Red 5
System #1
White 10
100 4 Suction 575-72382-300
Black 9
Pressure
MICRO Drain 1
P7 Red 6
System #1
White 11
102 6 Discharge 575-72382-302
Black 7
Pressure
Drain 2
Black 7
Leaving Chilled
105 1 Red 4 575-72382-305
Water Temperature
Drain 1
Black 8
MICRO Entering Chilled
106 3 Red 5 575-72382-306
P6 Water Temperature
Drain 2
Black 9
Outside Air
104 2 Red 6 575-72382-304
Temperature
Drain 3
Red 5
System #2
White 10
101 5 Suction 575-72382-301
Black 9
Pressure
MICRO Drain 1
P9 Red 6
System #2
White 11
103 7 Discharge 575-72382-303
Black 7
Pressure
Drain 2
See figures 15, 16 and 17 starting on page 43
Table 27 - SENSOR HARNESS WIRING - YLAA0091, 0115 & YLAAA0120

BOARD CABLE CABLE WIRE PLUG PIN HARNESS ASSEMBLY
FUNCTION
LOCATION ITEM NO. NO. COLOR NO. PART NUMBER
Red 5
System #1
White 10
100 4 Suction 575-72382-307
Black 9
Pressure
MICRO Drain 1
P7 Red 6
System #1
White 11
102 6 Discharge 575-72382-309
Black 7
Pressure
Drain 2
Black 7
Leaving Chilled
105 1 Red 4 575-72382-312
Water Temperature
Drain 1
Black 8
MICRO Entering Chilled
106 3 Red 5 575-72382-313
P6 Water Temperature
Drain 2
Black 9
Outside Air
104 2 Red 6 575-72382-311
Temperature
Drain 3
Red 5
System #2
White 10
101 5 Suction 575-72382-308
Black 9
Pressure
MICRO Drain 1
P9 Red 6
System #2
White 11
103 7 Discharge 575-72382-310
Black 7
Pressure
Drain 2
See figures 15, 16 and 17 starting on page 43
42 JOHNSON CONTROLS
FORM 150.72-RP1
SENSOR HARNESSES (CONT’D)

5
2-BSP
1-BSP
BAMB
75213-001h
6
7
1-BDP
2-BDP
75213-001g
Reference Tables 26 and 27 starting on page 42
Figure 15 - HARNESS LAYOUT
JOHNSON CONTROLS 43
FORM 150.72-RP1
SENSOR HARNESSES (CONT’D)
3
BECT EEH
75213-000
BLCT
8 1
Reference Tables 26 and 27 EVAPORATOR HEATER
starting on page 42
HARNESS = 575-72382-211 75213-001-l
Figure 16 - HARNESS LAYOUT
PIN SOCKET PART #

(025-28386-000)
12 Pin Plug 6-PIN
(025-28384-000) (025-28382-000)
Housing - Plug Housing - Plug

Wiring End Wiring End
Locking
Locking 9-PIN Tab
12 Pin Plug Tab (025-28383-000)
(025-21196-000)
15 Pin Plug
(025-28385-000)
Housing - Plug Housing - Plug
Wiring End Wiring End Housing - Plug
45622-003
Reference Tables 26 and 27
Wiring End
starting on page 42
Figure 17 - SENSOR HOUSING & PIN SOCKET PART NUMBERS
44 JOHNSON CONTROLS
FORM 150.72-RP1
TRANSDUCERS, PRESSURE CUTOUTS AND TEMP SENSORS

Table 28 - TRANSDUCERS, PRESSURE CUTOUTS AND TEMP SENSORS
ITEM DESCRIPTION MODELS PART NUMBER QUANTITY
1s Sensor, Outside Air Temperature All 025-47688-000 1
2s Sensor, Entering Water Temp. (Not Shown) All 025-47669-000 1
3s Sensor, Leaving Water Temp. (Not Shown) All 025-47669-000 1
4 Compound, Heat Conductive* All 013-00898-000 -
20s Transducer, Suction Pressure (0-400psi) All 025-41756-002 2
21s Transducer, Discharge Pressure (0-650psi) All 025-41756-003 2
s See Recommended Spare Part

* Note: Used with items 2 and 3.
See Figure 18 on page 45
20 20
1-BSP
2-BSP
BAMB
1-BDP
Y2RSI-2D-
1 21
2-BDP
Reference Table 28 on page 45. 75213-001g sensor
21
Figure 18 - TRANSDUCERS, PRESSURE CUTOUTS AND TEMP SENSORS
JOHNSON CONTROLS 45
FORM 150.72-RP1
TRANSDUCER AND THERMISTOR WIRE HARNESS CONNECTORS -

FIELD REPLACEMENT PART NUMBERS
Table 29 - TRANSDUCER AND THERMISTOR WIRE HARNESS CONNECTORS - FIELD REPLACEMENT
PART NUMBERS
ITEM LOCATION DESCRIPTION PINS PART NUMBER
(0-200 psis) 025-41756-001
(0-400 psis) 025-41756-002
1 Transducer (0-650 psis) 3 Pin End 025-41756-003
(0-150 psis) 025-41756-004
(0-175 psis) 025-41756-005
2 Plug Connector 025-41761-000
Wire Harness 3 Pin End
3 Contact Pins 025-41812-000
5 Temperature Sensor Contact Pins 2 Pin End 025-28949-000
6 Rubber Collar 025-28950-000
8 Wire Harness Contact Pins 2 Pin End 025-28952-000
9 Rubber Collar 025-28950-000
2 BLK - PIN A (GND) 1

RED - PIN B (SUPPLY)
C WHT - PIN C (OUTPUT)
A B
A B
3 C
END VIEW END VIEW

OF PLUG OF SOCKET
7 4
8 5
END VIEW
OF PLUG
9 6
Reference Table 29 on page 46 02492-2c
Figure 19 - TRANSDUCER AND THERMISTOR WIRE HARNESS CONNECTORS - FIELD REPLACEMENT

PART NUMBERS
46 JOHNSON CONTROLS
FORM 150.72-RP1
VIBRATION ISOLATORS
Table 30 - VIBRATION ISOLATORS PART NUMBERS

ONE INCH DEFLECTION SPRING ISOLATOR CROSS REFERENCE*
VENDOR PART YORK PART
WEIGHT RANGE (LBS.) WEIGHT RANGE (KG.) COLOR
NUMBER NUMBER
Up to 435 lbs. Up to 197 kg. CP-1D-510 BLACK 029-25334-002
435 to 766 lbs. 197 to 347 kg. CP-1D-900 DARK GREEN 029-25334-003
766 to 1021 lbs. 347 to 463 kg. CP-1D-1200 GRAY 029-25334-004
1021 to 1157 lbs. 463 to 525 kg. CP-1D-1360 WHITE 029-25334-005
1157 to 1785 lbs. 525 to 810 kg. CP-1D-1785N GRAY/RED 029-25334-006
NUMBER NUMBER
Up to 1149 lbs. Up to 521 kg. C2P-1D-1350 DARK PURPLE 029-25334-008
1149 to 1531 lbs. 521 to 694 kg. C2P-1D-1800 DARK GREEN 029-25334-009
1531 to 2041 lbs. 694 to 926 kg. C2P-1D-2400 GRAY 029-25334-010
2041 to 2313 lbs. 926 to 1049 kg. C2P-1D-2720 WHITE 029-25334-012
2313 to 3570 lbs. 1049 to 1619 kg. C2P-1D-3570N GRAY/ RED 029-25334-013
NEOPRENE ISOLATOR CROSS REFERENCE
NUMBER NUMBER
Up to 826 lbs. Up to 375 kg. RD-3 CHARCOAL 029-25335-001
826 to 1689 lbs. 375 to 766 kg. RD-4 BRICK RED 029-25335-002
1689 to 4000 lbs. 766 to 1814 kg. RD-4 CHARCOAL 029-25335-004
TWO INCH DEFLECTION, SEISMIC SPRING ISOLATOR CROSS REFERENCE
NUMBER NUMBER
Up to 392 lbs. Up to 178 kg. Y2RSI-2D-460 GREEN 029-25336-006
392 to 605 lbs. 178 to 274 kg. Y2RSI-2D-710 DARK BROWN 029-25336-008
605 to 741 lbs. 274 to 336 kg. Y2RSI-2D-870 RED 029-25336-009
741 to 1021 lbs. 336 to 463 kg. Y2RSI-2D-1200N RED/BLACK 029-25336-010
1021 to 1438 lbs. 463 to 652 kg. Y2RSI-2D-1690 PINK 029-25336-011
1438 to 2245 lbs. 652 to 1018 kg. Y2RSI-2D-2640N PINK/GRAY 029-25336-012
2245 to 2619 lbs. 1018 to 1188 kg. Y2RSI-2D-2870N PINK/GRAY/ORANGE 029-25336-013
PINK/GRAY/DARK
2619 to 3740 lbs. 1188 to 1697 kg. Y2RSI-2D-3280N 029-25336-014
BROWN
* NOTE: One Inch Deflection Spring Isolators must all be of the same class for the entire unit. Must use C2P's at all locations on a selected
unit, or all CP's.
JOHNSON CONTROLS 47
FORM 150.72-RP1
YLAA CHILLER OPTIONS - KITS

Table 31 - FIELD INSTALLED OPTIONS PART NUMBERS
MODEL CHICAGO DIFFERENTIAL VICTAULIC ACOUSTIC HOTGAS BY-PASS
FLOW
NUMBER RELIEF PRESSURE FLANGE SOUND SOLENOID VALVE
SWITCH BLANKET KIT
YLAA VALVE SWITCH KIT W/ HARNESS
MODEL # 022-10682 024-39397 025-30919 023- 310-06507 375-76061
0070 -724 -100
19049-000
0080 -725 -200
0090 19046-000 -726 -300
0091 -727
0100 -400
19049-000 -728
0101
0115 -500
0120 19046-000 -200 -600
-001 -000 -000
0125 19049-000 -650
0135 -700
-729
0141 -750
0150 -700
0155 19046-000 -730 -800
0156
-000
0170
-600
0175 -900
Table 32 - CONTROL TRANSFORMER KIT

MODEL NUMBERS VOLTAGE DESCRIPTION KIT PART NUMBER XFMR ONLY
-17 375-76528-101 025-29627-002
-28 375-76528-102 025-29627-002
KIT, CONTROL
YLAA0070-YLAA0175 -40 375-76528-103 025-29627-002
TRANSFORMER 2.0 KVA
-46 375-76528-104 025-29627-002
-58 375-76528-105 025-29627-004
48 JOHNSON CONTROLS
FORM 150.72-RP1
ENCLOSURE KIT OPTIONS

Table 33 - ENCLOSURE KIT OPTIONS
LOUVERED LOUVERED
MODEL WIRE /
WIRE LOUVERED ENCLOSURE ENCLOSURE
NUMBER LOUVERED
ENCLOSURE ENCLOSURE CONDENSER HAIL GUARD
YLAA- ENCLOSURE
ONLY ONLY
0070
0080 475-75917-301 475-75918-301 475-75917-303 475-75918-303
0090
0091
0100
475-75918-201
0101 475-75917-201 475-75917-203 475-75918-203
0115
0120 475-75918-202
475-75918-104
0125
475-75917-101 475-75918-101 475-75917-103
0135
0141 475-75917-102 475-75918-102 475-75917-104 475-75918-103
0150 475-75917-101 475-75918-101 475-75917-103
0155 475-75917-102 475-75918-102 475-75917-104
0156
475-75918-401
0170 475-75917-401 475-75917-403 475-75918-403
0175 475-75918-402
See Figures 20 and 21 starting on page 50.
JOHNSON CONTROLS 49
FORM 150.72-RP1
ENCLOSURE KIT OPTIONS (CONT’D)

Table 34 - WIRE ENCLOSURE
YLAA0091, 0100, YLAA0125, 0135,

YLAA0070, 0080 & YLAA0156, 0170 &
WIRE ENCLOSURE 0101, 0115 & 0141,
YLAA0090 YLAA0175
YLAA0120 0150 & YLAA0155
475-75917-
ITEM DESCRIPTION QTY 475-75917-20X QTY 475-75917-10X QTY 475-75917-40X QTY
30X
1 WIRE GRILLE 026-45058-007 4 026-45058-007 6 026-45058-007 8 026-45058-007 8
3 WIRE GRILLE 026-45058-008 2 026-45058-008 2 026-45058-008 2 026-45058-008 2
4 WIRE GRILLE 026-45058-001 4 026-45058-001 6 026-45058-001 8 026-45058-001 8
5 WIRE GRILLE 026-45058-005 4 026-45058-005 4 026-45058-005 4 026-45058-005 4
21 WIRE GRILLE 026-45058-009 2 N/A - N/A - 026-45058-012 2
22 WIRE GRILLE 026-45058-010 2 N/A - N/A - 026-45058-011 2
21 1
5 4
5
22
FRONT RIGHT
3 3 21
1
4 22
5 5
REAR LEFT
Reference Table 34 on page 50 75917-300-1
Figure 20 - WIRE ENCLOSURE - MODELS YLAA0070, YLAA0080 & YLAA0090 SHOWN
50 JOHNSON CONTROLS
FORM 150.72-RP1
ENCLOSURE KIT OPTIONS (CONT’D)

Table 35 - LOUVERED ENCLOSURE
YLAA0091, ,0110, YLAA0125, 0135,
YLAA0070, 0080 & YLAA0156, 0170 &
WIRE ENCLOSURE 0101, 0115 & 0141, 0150 &
YLAA0090 YLAA0175
YLAA0120 YLAA0155
ITEM DESCRIPTION 475-75918-30X QTY 475-75918-20X QTY 475-75918-10X QTY 475-75918-40X QTY
1 LOUVERED PANEL 075-75918-003 4 075-75918-003 6 075-75918-003 8 075-75918-003 8
3 LOUVERED PANEL 075-75918-006 2 075-75918-006 2 075-75918-006 2 075-75918-006 2
4 LOUVERED PANEL 075-75918-001 1 075-75918-001 4 075-75918-001 6 075-75918-008 6
5 LOUVERED PANEL 075-75918-004 4 075-75918-004 4 075-75918-004 4 075-75918-004 4
25 LOUVERED PANEL 075-75918-012 2 N/A - N/A - N/A -
26 LOUVERED PANEL 075-75918-007 1 N/A - N/A - N/A -
27 LOUVERED PANEL 075-75918-010 1 075-75918-021 1 075-75918-021 1 075-75918-025 1
28 LOUVERED PANEL 075-75918-012 1 075-75918-015 1 075-75918-015 1 075-75918-023 1
29 PANEL 075-75918-013 1 075-75918-020 1 075-75918-020 1 075-75918-026 1
30 PANEL 075-75918-014 1 075-75918-017 1 075-75918-017 1 075-75918-017 1
25 1
5 28 27
5
29
FRONT 28 RIGHT
3 25
3 1
26
4
5 5
REAR LEFT
Reference Table 35 on page 51 75918-300-1
Figure 21 - LOUVERED ENCLOSURE
JOHNSON CONTROLS 51
FORM 150.72-RP1
RECOMMENDED SPARE PARTS

York Model YLAA Styles A, B & C Air Cooled Hermetic Scroll Chillers
Suggested Spare Parts List for Critical Duty Applications
Table 36 - RECOMMENDED SPARE PARTS - YLAA0070-YLAA0175 CHILLERS
PAGE REF. & MODEL NUMBER PART
DESCRIPTION
ITEM NUMBER YLAA NUMBER
-17 024-27322-103
-28 024-27322-106
Page 13, Item 1 Fan Motor (Standard) -40 024-27322-104
-46 024-27322-107
-58 024-27322-102
-17 024-34980-002
-28 024-34980-002
Page 13, Item 1 Fan Motor (Low Noise) -40 024-34980-005
-46 024-34980-001
-58 024-34980-003
Fan Blade (Standard) All 026-35605-000
Page 13, Item 2
Fan Blade (Low Noise) All 026-45002-000
025-40666-000
025-40681-000
Page 14 and 15, Item 112
Valve, Thermal Expansion See TABLE 4 025-40900-000
and 113
025-40900-004
025-40900-008
Page 14 and 15, Item 119 Core, Dehydrator All 026-37540-000
Page 21, Item OIL Oil, Compressor (Type 'V') R-410A 011-00948-000
Page 40, Item 2A Micro / IO Board Kit All 331-02550-101
Page 40, Item 2B Flashcard All 031-02755-003
Page 44, Item 1 * Sensor, Outside Air Temperature All 025-47688-000
Page 44, Item 2 Sensor, Entering Water Temperature All 025-47669-000
Page 44, Item 3 Sensor, Leaving Water Temperature All 025-47669-000
Page 44, Item 20 Transducer, Suction Pressure (0-400psi) All 025-41756-002
Page 44, Item 21 Transducer, Discharge Pressure (0-650psi) All 025-41756-003
* NOTE: If the ambient sensor is to be changed from 025-28663-001 to 025-47688-000, be sure to upgrade the chiller software accordingly
with Version 4, 031-02755-004.
52 JOHNSON CONTROLS
FORM 150.72-RP1
NOTES
JOHNSON CONTROLS 53
5000 Renaissance Drive, New Freedom, Pennsylvania USA 17349 800-861-1001 Subject to change without notice. Printed in USA
Copyright © by Johnson Controls 2017 www.johnsoncontrols.com ALL RIGHTS RESERVED
Form150.72-RP1 (1117)
Issue Date: November 17, 2017
Supersedes: 150.72-RP1 (114)

150.72-RP1 Ylaa 2

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AIR-COOLED SCROLL CHILLERS

RENEWAL PARTS Supersedes: 150.72-RP1 (114) Form 150.72-RP1 (1117)

MODELS YLAA0070 - YLAA0175

Indicates a possible hazardous situation Identifies a hazard which could lead to

Indicates a potentially hazardous situa- Highlights additional information useful

CHANGEABILITY OF THIS DOCUMENT

HOW TO USE RENEWAL PARTS MANUALS

• VSD - Namplate on VSD Panel

UNIT NOMENCLATURE NAMEPLATE ENGINEERING DATA

: YORK Tons :Design Series A

PART NUMBER – LETTER CODES

X X : MP Terminal Block X : No Ambient Kit # # :Low Temp. Brine (LBrT)

Table 1 - EVAPORATOR COMPONENTS - 150 PSIG

ITEM QUANTITY DESCRIPTION DWP YLAA0070 YLAA0080 FIGURE

Cooler, Fully Insulated with Heater 375-75061-001 375-75064-001 1

EVAPORATOR COMPONENTS (CONT'D)

TABLE 1 - EVAPORATOR COMPONENTS - 150 PSIG (CONT'D)

ITEM QUANTITY DESCRIPTION DWP YLAA0175 FIGURE

EVAPORATOR COMPONENTS (CONT'D)

* Service Note: Torque 55 ft. lbs.

Figure 1 - EVAPORATOR COMPONENTS

Table 2 - MICROCHANNEL CONDENSER COIL COMPONENTS - DESIGN SERIES "A"

ITEM DESCRIPTION YORK PART NUMBER QUANTITY FIGURE

1 Receiver, 6" Diameter 026-45013-000 1 2

CONDENSER COIL COMPONENTS (CONT'D)

Figure 3 - MICROCHANNEL CONDENSER COIL COMPONENTS - DESIGN SERIES "A"

CONDENSER COIL COMPONENTS (CONT’D)

Table 3 - CONDENSER COIL COMPONENTS - DESIGN SERIES "B"

*NOTE: Coils include coil and headers.

CONDENSER COIL COMPONENTS (CONT'D)

Table 4 - FAN COMPONENTS

Service Note: Fan Hub to Shaft Joint should

REFRIGERANT PIPING COMPONENTS

Table 5 - REFRIGERANT PIPING COMPONENTS

YLAA0100 AND YLAA0115, 0120

REFRIGERANT PIPING COMPONENTS (CONT’D)

TABLE 5 - REFRIGERANT PIPING COMPONENTS (CONT'D)

REFRIGERANT PIPING COMPONENTS (CONT’D)

UNITS YLAA0070, YLAA0080

REFRIGERANT PIPING COMPONENTS (CONT’D)

Table 6 - HOT GAS BY-PASS COMPONENTS

Figure 7 - HOT GAS BY-PASS COMPONENTS

VOLTAGE SYSTEM #1 COMPRESSOR SYSTEM #2 COMPRESSOR

YLAA0091 -40 015-04052-102 ZP385KCE 2 015-04045-102 ZP180KCE 2 N/A N/A N/A

VOLTAGE SYSTEM #1 COMPRESSOR SYSTEM #2 COMPRESSOR

-28 015-04052-101 2 015-04052-101 2

-58 015-04052-105 3 015-04052-105 2

YLAA0091, YLAA0115 and YLAA0120

72257-003c 2-M3 2-M2 2-M1

YLAA0070 and YLAA0080

Figure 8 - COMPRESSOR LAYOUTS

Table 9 - COMPRESSOR HEATER AND SOUND BLANKET PART NUMBERS

Table 10 - COMPRESSOR COMPONENTS

Oil Line 50459-1

CONTROL PANEL AND POWER PANEL CONFIGURATIONS

ITEM # DESCRIPTION YORK NO.

Figure 10 - PANEL DOOR LOCK AND KEY

CONTROL PANEL AND POWER PANEL COMPONENTS

Table 11 - CONTROL PANEL AND POWER PANEL IDENTIFIERS

Table 11 - CONTROL PANEL AND POWER PANEL IDENTIFIERS

4 024-35444-000 (12A) 024-35444-000 (12A) 024-35444-000 (12A) 024-35444-000 (12A)

4 024-35444-000 (12A) 024-35444-000 (12A) 024-35444-000 (12A) 024-35444-000 (12A)

4 024-35447-000 (18A) 024-35444-000 (12A) 024-35444-000 (12A) 024-35444-000 (12A)

4 024-35447-000 (18A) 024-35444-000 (12A) 024-35444-000 (12A) 024-35444-000 (12A)

Figure 19 - TRANSDUCER AND THERMISTOR WIRE HARNESS CONNECTORS - FIELD REPLACEMENT