CAT-C-BV-2012 Metallic Hard Sealing Butterfly Valve BOTELI VALVE GROUP CO.,LTDBrief Introduction Located in Oubel town, Wenzhou, China, which Is called the town of pumps and valves as well as the lite Pudong of Wenzhou and also the cradle of Chinese private economy, Botell Group is a major valve group specialized in valve R&D, ‘manutaotur9, distribution and services. Established in 1998, the group developed very fast with all Boteli people's efforts. The group has now & holding ‘companies, 3 joint stock company and 11 subsidiaries, forming three bases with R&D in Shanghal, foundry in Lishul, ‘and manufacture In headquarters. The group has now over 1000 employees among whom 140 are helding junior and senior tle and 80% are professional in diffrent valve and pump flelds, making it CSlicon Valley” of valve Industry {alent ‘The leading products include gate valves, butterfly valves, ball valves, globe valves and special valves etc. Over 80 series and thousands of types and specifications, The products adopt many domestic and Intemational advanced standards such as ISO, API, ANSI, BS, DIN, NF, JIS, JPL, GB, JB etc. The product sizes range from NPS /2" to 56" (ON15-2600mm), with pressure rating from Class 150 [LB-4500LB (PNO.1 Mpa to 82 Mpa), and temperature from 196°C to 680 °C. The main valve materials are carbon stool, alloy steal, stainless steel, Titanium, Monel and the 20th alloys etc or according to customer's requirements. In a decade of development, Botll Group has invested ‘greatly in software and hardware and owns advanoed devices at Intemational level such as flexible production lines, machining centers, computer numerical control machines, plasma surfacing machines, overtrequency vacuum heat treatment device, CNC machine for ball surface and 20 on. Boteli established technology R&D Ccontor at provincial level, undertaking @ series of national key program and torch plan programs. it also established ‘advanced valve physical property inspection and test center, CAD valve design center and three-dimensional simulate manufacture test design system, introducing helium mass spectrometer leak detector, direct-reading spectrum ‘analyzer, experimental table for O-ring ant-explosion test, ‘experimental table for valve bending test and finite element analyze to test valve property, so as to ensure the development quality and speed of new products and Q/A system to be more scientific and complete. The group fs ‘among the frst to obtain certificates such as ISO 8001:2000,18014001, OHSAS18001, API 6D, KS, CE, TS, ABS etc. The group has also passed accreditation of good standardization system. At present, with three production centers for forged stool valves, casting valves and special valves respectively, Botell has become one of the fastest developing enterprises with greatest strength and energy, biggest potential and harmony in private owned enterprises. It |s now the leading valve company in Wenzhou as well as the country. During recent years, Botell group insists In scientitc development unswervingly and makes progress while «ensuring stably t focuses on promoting the competitiveness and Influence of its brand. Botell optimizes its organization land upgrades its product quality to realize fast and good evelopment. The group was awarded” Top 100 Enterprise in Wenzhou", “Top 100 in Wenzhou Industry". * National Tp 30 Developing Enterprise", "A Private Enterprise with Greatest Growth Potental in China 2008", and ™A Leading Enterprise of Industy In Zhejiang Province’, "BTL" brand was honored * Famous Trademark of Ching", and * Famous Product of Zhejiang Province" etc. A series of seltinnovation won us applause again and again. On December 12, 2008, CPPCC chairman Mr, Jia Qinglin visited the group and ‘encouraged Botell to make efforts to a new round of prosperity of private owned industry. On August23, 2008, Prime Minister Mr. Wen Jiabao visited the group and praised highly for its performance and its development strategy on self-nnevation in a long-term manner. Mr. Wen Jiabao encouraged Botell to strengthen its ‘confidence, focus on the combination of study and research, ty Its best to catch and supass the world lave, stand fast In both domestic and overseas market and realize a new round of greater development. Botel, under the leadership of President McHuang ‘Shengfeng, insists on development concept to make itself the famous brand in valve industry and keep its pace with national manufacture industry. The group is trying to be an ‘active explorer of Chinese valve to the world and to change" Made in China * into ™Innovated in China, Mr. Huang Shengfong pays attontion to both domestic and oversea market in a long-term view, strengthens national ‘confidence and initiative continually and contributes, himself to the bule print of making Wenzhou the valve town ofthe whole world.Quality Determines Survival On the basis of strict implementing 1$09001Quality Management System, BTL also passed CE European Union Safety Certification in 2002. It passed ‘American Petroleum Institute APL-6D cetifcation in 2003. It passed 15014001 Environmental System Certification and (OHAS18001_ Occupational Health and Safety Certification as well as National Pressure Vessel Safety Registration (TS) Certification in 2003, all of which pro- vide Passport for the company to enter intemational market. BTL not only mak- es full Use of domestic scientific research resources, but also employs first dass technical talents from abroad. ‘Through continuous improvement and development, it has formed complete quality control system, which provides reliable quality guarantee for “BTL manufacturing" From spare parts Inspection, onsite inspection to ‘complete machine inspection, BTL imp- lernents quality control in every chain in inspection instruments, strictly controls The production. The BTL quality control center, equipped with first class inspection instruments, strictly controls ‘every product to consistently cany out ‘the ine Product strategy.BTL DM00 series double-way met seal butterfly valve. adapts. thtee-eccantric Structure, and ‘a Teasonable, choice of Iwo Sccentre parameters of the valve stom and the one anglo of sealing cone, completaly avoid the two eocentic structure’ of the valve diee rotation angle from 0" to 20"seal within the Interference between the vice and. mutual friction demage. The valve seal pair formed by tapered annular wedge surface contacting, with aiiarge of the contact area and a. good compared withthe seal palt formed contacting, greatly reducing the [eal ‘reas of the secondary seal contacting and can avold the tn jamaged affect the. ve i performance. 3 otal materials, and the motal- sealing’ bu! durable than the soft which stil land operability. demanding conditions if choos Cladding material that matches the seat sealing Surface and steel material of the sealing ring ‘Compared with gate valve, ball valve, metal sealing. butterfly valve has. a. bro applicabilty and exce formance, therefore, whieh power generation, plumbing and other various typos of pipes. [Product Features Metal sealing -z0r0 leskage Reallent metal seais ‘Sealing surface ton rotation Torque soal ‘The nature offre safety ‘Bi-directional pressure ‘Stem ant prolapsed Pats ae interchangeable [Typical Applications land gas ‘Ofishore ding platform ‘Chemical Industry Power industry ‘Construction industry Metallurgical industry Plumbing Engineering LNG storage and transportMetal Seal Butterfly Valve BIL [Disc and shaft MBody Rigid sturdy design, integrated stom taper pin reliably Integrated cast structure, has good rigidity and no ‘connected withthe disc, the stem is completely covered in the leakage characteristics, Valve seat and body are-in- Yalve pte, protecting stem from media erosion. The good disc one design, seat adopts oblique cone structure, fluid dynamics. section design, not only improves the flow forming a complete seal surface, greatly enhance the ‘capacity ofthe valve, but also reduces the pressure drop. reliably of tre coal. [Disc position indicator Reliable dsc location signage Bvoke ‘the overall rectangular bracket, better rigidity, ‘more assembly space ist Mistem anti-fly = ‘external strength ravers salieri ont af stems iower than epray wounding that of Internal strength, which ensures stem Internal ‘connection safe and reliable Mistopper pin Make sure rigid ‘connection between yoko and valve body. transfering torque contact stresses between the pin fad the stom, and en teng to Improve’ the prevent granular rollability of the ‘madi into the valve ‘connection of the sleeve. affecting disc and stom, operation Misolt-lubricating bushings Reduce the ittard facing seat Integrated hard facing valve seat, can bead wold “foront material, to meet fotational ‘toraue, the ‘requirements, of Seppening sen ‘arty of condtions, ent an (0 fnaure. the. long-term Separation wth he Sealing periamance Under Teal. the: wat harsh conditions. ofthe vave stom, HlAxial positioning Bottom saal Axial relied postoning, ‘avoid the valves" playing ‘along with the axial in'the pjoees of valve tum on ang Muttiplo-soal, ensure that the valve ltsef connection part no leakage.Metal Seal Butterfly Valve BTL HiMain Material Body: ASTMA216 WCB ‘A351 CFS, OF8M. CF3, CF3M Stem: ASTMA182 Féa, XM19 ‘A564 630(17-4PH) +: ASTMA216 WCB ‘A351 CFS, CF8M, CF3, CFM Yoke: ASTMAS76 1025 Bottom cover: ASTM A105 ‘A240 304, 304L, 316, 316L. Seal ring: ASTMA240 304+FG, 316+FG ‘A564 630(17-4PH) Radial bearing: ASTMA276 304, 316 Disc pin: ASTMA182 Féa, XM19 — — = ‘A864 630(17-4PH) ey n yay Screw/ Stud: ASTMA193 B7, B7M, B8, BEM Nut: ASTMA194 2H, 2HM, 8, 8M Dis — [iscope of supply NPS3-NPS60_DN80-DN3000 Glass: CL150-CL1500_PNE~PN160 Temperature; -196~600 Bi Valve Operati jon ‘Worm gearMetal Seal Butterfly Valve BTL i Three eccentric structural features 1) shaft contertine— Pipeline centerline ‘The first eccentric Axi deviation from the pipeline contertine. This eccentric reduces valve switch trip fiction between the valve seat and the sealing surface. The third eccentric From the geometry to make the seat and ‘seals completely out of the entire switch, ‘rip. This unique eccentric combination, ‘eliminates the friction between the valve ‘switching stroke of the valve seat and ‘seal, and avoids the wear and leakage of the seal pale. ‘The second eccentric ‘The axle deviation from the neutral plane of the ‘sealing surface, and to ‘ensure the strength and sealing ofthe shaft hole in the buttery dsc. ® Shatt centerline” ‘Neutral plane of ‘sealing surface Mlelastic metal seals ‘The BTL DMOO series butterfly usually relies on the staintess, ‘steel - graphite composite seals assembled in the buttery disc to achieve zero leakage. In the process off turing off valve ‘sealing, the sealing ring extoral taper by the extrusion of tho Inner cone in the seat, producing mainiy circumferential distributed radial elastic deformation, forming an elastic foros, ‘resulting In specific pressure. in the sealing surface, and ‘complotoly cutoff the medium. (As right plcture shown) Due to the outer conical surface of the steel layers and the seat {tapered inner surface can form a good sealing effect. even if ‘the single steel sealing surface of the seal rng flied sealing, hich does net affect the overall sealing performance. Under special working conditions, it so will adopt monolithic all-metal seals. to mest the needs of the special working ‘conditions. (As the following picure shown)Metal Seal Butterfly Valve BTL BBoteli Company has not only high-class CNC machining and testing equipment, but also fully dedicated technology end ‘equipment to ensure the accuracy of the Important parts in the key processes processing, and to ensure thatthe same parts are interchangeable. ‘Stem, pin: key parts take heat treatment in strict accordance with the procedures, to ensure thatthe Important mechanical properties. ‘Stem: grinding, o ensure the accuracy. Valve body and disc shaft hole: machined by machining centers, to eneure that the eize, location acouracy. Body seat. sealing surface bead welding hard materials ‘Sealing surface: adopt special tooling to accurate positioning, rough machining finish machining, coarse grinding - grinding, polishing, to ensure the precision of seals and Interchangoabiliy of parts. Composite metal sealing ring: special process laminated ‘molding. ‘Sleeve: surface hardening treatment. Cryogenic valves: The main pars will cary out quid nitrogen cryogenic treatment. 'Non-machined surface: shot blasting treatment to Improve the adhesion ofthe protective layer, with a beautiful appearance. Bolell metal sealing buttery valve has a comprehensive ualty control measures and a sound quality aseurance system from design to procurement, processing, assembly, test, and ‘subsequent surface treatment, packaging, shipping, to ensure that each valve out of factory can mest the quality requirements. Material Inepection: chemical ‘composition and. mechanical properties for main pieces. ‘Sealing surface bead welding: operate in strict accordance with the welding procedures. Sealing surface: tal machining. Torque measurement: verify the rationality of the design to provide a reliable basis for a reasonable choice of the drive unit Destruction moment tests: verify that whether the maximum ‘carrying capacity and destruction point of the drive chain Is ‘same as the design results before damaged. Presoure testing: to oneure that each valve shell zero leakage ‘and forward voltage zero leakage seal, reverse pressure seals ‘meet the corresponding requirements. Cryogenio pressure test: take seal test under liquid nitrogen ‘exyogenic temperature, ‘Switch action test: valve fully closed - fully open, fully open = fully closed tral run, non-destructive testing after finishMetal Seal Butterfly Valve BTL Class 150/300/600/900/1500Dimensions IN Manufacturing standards Design: API 609, ASME B16.34 Face to face: API 609, ASME B18.10 Flange connection dimension: ASME B16.5 (NPS. ‘= 24) /B16.47 (A Series Welding end dimensions: ASME 816.25 Inspection: API 598 Fire resistance test: API 607 there are other standards or requirements for manufacturing valves, Please contact with us Class 150 Co 1B HT 2A Lica 35 35, 40 40. 40 40 4Metal Seal Butterfly Valve BIL re Ory) [a a A a 3 | 114 | 282 | 48 | 180) 120 | 210 | 162 | 200] 25 | - | 20 | 25 | 16 | 14 | 17 4 | 127 | 305 | 54 | 190 | 146 | 245 | 162 | 200) 26 | - | 30 | 38 | 23 | 20 | 25 6 | 140 | 403 | 59 | 210 | 180 | 320 | 230 | 350] 25 | - | 68 | 71 | 45 | 42 | 50 a | 162 | 419 | 73 | 230 | 210 | 370 | 402 | 600 | 30 | - 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| 16 | 18 | 13 | 15 100 | 127 | 62 | 190 | 130 | 215 | 162 | 200 | - | 18 | 20 | 14 | 17 150 | 140 | 56 | 210 | 165 | 245 | 162 | 200 | - | 26 | 30 | 20 | 25 200 | 152 | @0 | 230 | 190 | 280 | 162 | 350 | - | 34 | ao | 26 | 33 250 | 165 | 68 | 260 | 226 | 360 | 230 | 360 | - | 60 | 66 | 47 | 56 300 | 178 | 78 | 270 | 260 | 385 | 230 | 600 | - | e8 | @0 | 55 | 67 360 | 190 | 78 | 290 | 290 | 435 | 360 | 600 | - | 95 | 105 | 71 | 88 400 | 216 | 102 | 310 | 320 | 470 | 402 | 00 | - | 122 | 138 | 97 | 117 450 | 222 | 114 | 330 | 340 | 530 | 520 | 600 | - | 174 | 193 | 140 | 166 500 | 229 | 127 | 360 | sas | 560 | 520 | 600 | - | 196 | 218 | 165 | 196 800 | 267 | 164 | 390 | aao | 635 | 543 | 750 | - | 280 | 322 | 230 | 276 700 | 292 | 165 | 430 | 510 | 740 | 60a | 750 | 25 | 420 | 485 | 344 | 415 800 | 318 | 130 | 470 | 570 | g00 | 604 | 750 | 30 | 498 | 585 | 395 | 486 900 | 330 | 203 | 510 | 620 | 910 | 642 | 750 | 30 | 630 | 741 | 527 | 635 1000 | 410 | 216 | 560 | 875 | 1000 | 660 | 750 | 30 | 830 | 975 | 673 | g24 1200 | 470 | 254 | 630 | g00 | 1130} 754 | goo | 35 | 1410 | 1655 | 1127 | 1391 1400 | 530 | 279 | 660 | 910 | 1240 | 855 | g00 | 35 | 2160 | 2540 | 1712 | 2126 100 | 600 | 318 | 680 | 1030 | 1435 | 901 | 915 | 40 | 2850 | 3350 | 2310 | 2630 1g00 | 670 | 366 | 720 | 1130 | 1535 | 901 | 918 | 40 | 3520 | 4400 | 2960 | 3680 2000 | 760 | 406 | 760 | 1230 | 1635 | 901 | 915 | 40 | 4638 | 5797 | 3558 | 4478 2200 | 800 | 450 | goo | 1355 | 2160 | 1565 | 950 | 45 | 5220 | 6526 | 4400 | 5460 2400 | 960 | 500 | g60 | 1460 | 2265 | 1565 | 950 | 45 | 6450 | 8063 | 5320 | 6690 2600 | 900 | 550 | 900 | 1560 | 2365 | 1565 | 950 | 45 | 7274 | 9093 | 5936 | 7515 2800 | 960 | 600 | 950 | 1670 | 2475 | 1565 | 950 | 45 | 8545 | 10680| esse | 8784 3000 | 1000 | ¢50 | 1000 | 1780 | 2600 | 1565 | 950 | 0 | 11020 | 13770| g142 | 9996Metal Seal Butterfly Valve Gor a a0 | 114 | 48 | 180 | 110 | 195 | 162 | 200 | — 100 | 127 | 82 | 190 | 130 | 218 | 162 | 200 | - 150 | 140 | 66 | 210 | 155 | 245 | 162 | 200 | - 200 | 152 | 60 | 230 | 190 | 325 | 230 | 350 | - 250 | 165 | 68 | 250 | 225 | 380 | 360 | 600 | - 300 | 178 | 78 | 270 | 265 | 420 | 402 | oo | - 350 | 190 | 78 | 290 | 290 | 445 | 402 | 600 | - 400 | 216 | 102 | 310 | 326 | 515 | 620 | oo | - 450 | 222 | 114 | 330 | 366 | 550 | 543 | 750 | — 500 | 229 | 127 | 350 | 400 | 590 | 543 | 750 | - 600 | 267 | 154 | 300 | 455 | 695 | aoa | 750 | — 700 | 292 | 165 | 430 | 520 | 815 | 642 | 750 | 35 | 35 | 753 | 920 | 525 | 605 a00 | 318 | 190 | 470 | 680 | 875 | 660 | 750 | 40 | 40 | 1045 | 1280] 700 | 720 900 | 330 | 203 | 510 | @50 | 950 | 865 | 800 | 40 | 40 | 1410 | 1723 | 1080 | 930 1000 | 410 | 216 | 550 | 710 | 1010) 865 | 800 | 40 | 40 | 1920 | 2346 | 1320 | 1670 1200 | 470 | 264 | @30 | 820 | 1090) 960 | 915 | 40 | 40 | 2936 | a586 | 2060 | 2600 1400 | 530 | 279 | 660 | 936 | 1180 | 1056 | 950 | 45 | 45 | 4220 | 5170 | 3100 | 3800 1600 | 600 | 318 | 680 | 1060 | 1275 | 1056 | 950 | 45 | 45 | 5450 | 6560 | 3680 | asso 1800 | 870 | 366 | 720 | 1160 | 1375 | 1056 | 950 | 45 | 45 | 6750 | 8252 | 4680 | 6510 2000 | 760 | 406_| 760 | 1265 | 1485 | 1056 | 950 | 50 | 50 | 8820 | 10780| se60 | 7e40 CO Co a eT go | 114 | 46 | 180 | 120 | 210 | 162 | 200 | 20 | 20 | 17 | 23 | 14 | 17 100 | 127 | 62 | 190 | 145 | 245 | 162 | 200 | 20 | 20 | 26 | 36 | 20 | 26 150 | 140 | 66 | 210 | 180 | 320 | 230 | 360 | 25 | 25 | 61 | 65 | 42 | 50 200 | 152 | 60 | 230 | 210 | 370 | 402 | 600 | 25 | 25 | 68 | a8 | 60 | 71 250 | 165 | 68 | 250 | 245 | 445 | 520 | 00 | 30 | 30 | 124 | 186 | 110 | 130 300 | 178 | 78 | 270 | 290 | 780 | 620 | 600 | 30 | 30 | 156 | 205 | 136 | 160 350 | 190 | 78 | 290 | 326 | 525 | 643 | 750 | 35 | 35 | 218 | oz | 194 | 228 400 | 216 | 102 | 310 | 365 | 585 | 604 | 750 | 35 | 35 | 308 | 396 | 264 | 308 450 | 222 | 114 | 330 | 395 | 640 | 604 | 750 | 35 | 36 | 332 | az | 280 | 368 500 | 229 | 127 | 360 | 425 | 735 | 642 | 760 | 40 | 40 | 485 | 625 | 415 | 485 600 | 267 | 154 | 300 | 605 | 305 | 660 | 760 | so | 40 | 652 | ses | 544 | 652 KO Po a oc a a 77 80 | 180 | 64 | 10 | 150 | 225 | 220 | a50 | 25 | 20 | 35 | 22 | 28 100 | 190 | 64 | 190 | 170 | 286 | 220 | 350 | 25 | 20 | 45 | 30 | 36 150 | 210 | 76 | 210 | 230 | 365 | 402 | 600 | 30 | 25 | 108 | 74 | @9 200 | 230 | a9 | 230 | 255 | 440 | 520 | 600 | 30 | 25 | 184 | 134 | 159 250 | 250 | 114 | 260 | 315 | 490 | 543 | 750 | 35 | 30 | 300 | 217 | 258 300 | 270 | 114 | 270 | 345 | 580 | 604 | 750 | 35 | 30 | 395 | 293 | 346 350 | 290 | 127 | 290 | 380 | 605 | 604 | 750 | 40 | 35 | 457 | 328 | 303 LEO kg) [Sc a a 77 20 | 180 | 64 | 180 | 195 | 318 | 402 | 750 | 25 | 25 | o4 | 71 | 84 100 | 190 | 64 | 190 | 215 | 350 | 402 | 750 | 25 | 25 | 140 | 105 | 124 150 | 210 | 76 | 210 | 250 | 400 | 420 | 750 | 30 | 30 | 210 | 135 | 186 250 | 250 | 114 | 260 | 335 | 510 | 543 | 750 | 36 | 36 | 327 | 233 | 280 300 | 270 | 114 | 270 | 370 | 600 | 604 | 750 | 35 | 35 | 470 | 336 | 403Metal Seal Butterfly Valve BTL Dedicated buttery valve can be designed according to the special requirements of the user, such as cryogenic butterfly valves, high temperature buttertly valve, stem extend (buried) buttery valves, slow open slow closing check buttery valve that be liquid ‘controlled by quick closing butterfly valve pumping station, turbine Init buttery valve etc [Cryogenic butterfly valve Body Sea canbe replaced online Buterty rng ean ‘borplaoed onthe Operating temperature 196 1 ~#315°C ‘Metal sea, seal performance willnot be impacted by low ‘temperature Low tomperature valve operation is basically the same as ‘normal temperature ‘Available online inspection, maintenance, replacement of seals ‘All cryogenic valves are taken low temperature testin the ‘company ‘Apply to inconvenience replaceable maintenance cryogenic conditions, such as LNG, LPG, etc.Metal Seal Butterfly Valve BTL F614 Dy "Note: In order to continuous improvement of products, our company has the right to continue to improve in terms of design, ‘materials, dimensions and: ‘We will not make ¬ioe ifthere ie any modification.