Technical Information Cleanfit CPA450

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TI00183C/07/EN/14.

18 Products Solutions Services


71446840
2018-12-31

Technical Information
Cleanfit CPA450
Retractable assembly for fitting and removing
12 mm sensors for pH, redox and oxygen
measurement under process conditions

Application
• Universal flow assembly for pH/ORP, oxygen and conductivity sensors
• Power stations
• Chemical industry
• Industrial water treatment
• Supply technology

Your benefits
• Simple fitting and removal of the pH/redox or oxygen sensor for easy maintenance
• Sensor cleaned and calibrated without interrupting the process
• Process is reliably screened off by stainless steel ball valve, ensuring safety during
maintenance work
• Use of ISFET sensors and standard gel electrodes 120 mm long
• Three immersion depths up to 700 mm (27.5")
• Safety equipment can be used up to 12 bar (175 psi)
• Integrated rinse connections
• Assembly available in stainless steel, ultra corrosion-resistant C22 nickel alloy and
titanium
Cleanfit CPA450

Function and system design


Measuring system A complete measuring system comprises:
• Assembly Cleanfit CPA450
• Oxygen/pH/ORP electrode, length 120 mm (4.72"), e.g. Orbisint CPS11D
• Transmitter, e.g. Liquiline CM44x or Liquiline CM42
• measuring cable, e.g. CYK10
Optional:
• Junction box M12 socket/cable or cable/cable
• Extension cable CYK11

3 2

A0038005

1 Measuring system with CPA450


1 Transmitter Liquiline CM44x
2 Measuring cable CYK10
3 Assembly Cleanfit CPA450

Mounting
Installation instructions The permitted orientation of the assembly depends on the sensor used:
• Digital sensors with Memosens technology, pH/ORP glass electrodes:
Install the assembly at an angle of at least 15° to the horizontal →  2,  3.
• ISFET sensors:
For ISFET sensors, there are basically no restrictions regarding orientation. The installation angle
should be from 0 to 180°.
• All other sensors:
Pay attention to the information in the relevant TI.

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Cleanfit CPA450

A B

15° 15°

A0011679

2 Orientations
A Glass sensors: 15 ° to the horizontal
B ISFET sensors: 0 to 180° recommended

Insert the immersion assembly into the vessel or pipe to a depth that will ensure that medium
continuously washes around the electrode, even at the minimum level.

Installation with ball valve To replace the sensor without interrupting the process, a ball valve is required. Depending on the
version, the ball valve forms part of the assembly or must be installed by the customer.

A0010209 A0010210

3 Measuring mode (ball valve is open): 4 Service position (ball valve is closed): assembly is
assembly is retracted extended for electrode replacement, calibration,
rinsing
A Top edge of adapter
Depending on the assembly version, a mounting clearance of at least 700 or 1150 mm (27.6" or
45.3") is required from the top edge of the adapter.

Environment
Ambient temperature range 0 to 80 °C (32 to 176 °F)

Storage temperature 0 to 80 °C (32 to 176 °F)

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Cleanfit CPA450

Process
Process temperature -15 to 130 °C (5 to 266 °F)

Process pressure max. 12 bar at 100 °C (175 psi at 212 °F)


At pressures above 4 bar (58 psi) the use of a safety kit is strongly recommended.

Pressure-temperature chart
p [psi] p [bar]
A
174 12
145 10
116 8
87 6 B
58 4
29 2

130 T [°C]
-15 0 20 40 60 80 100 120 140
266 T [°F]
5 32 68 104 140 176 212 248 284
A0038118-EN

5 Pressure/temperature ratings
A Maximum process pressure (static), only for fully installed assembly
B Maximum pressure for moving the assembly (functional)

Observe the maximum permitted process temperature and process pressure of the sensor.

Mechanical construction
Design 1 Setting collar for fixing the immersion depth
12
2 Bore for hook wrench
3 Rinse connection thread ¼ (316L) NPT ¼" (alloy
C22 or titanium)
4 Service chamber
11 1 5 Safety kit
10 6 Sensor holder with basket protector
2
9 7 Immersion tube
8 Lever for opening/closing the ball valve
8 3
4 9 Lock ring (metal)
10 Thread adapter nut (black)
11 M5/SW4 hexagon socket
12 Cable protector/cable gland

A0010207

6 Assembly in operational state (ball valve open)

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Cleanfit CPA450

A0014680

7 Assembly with safety kit

Dimensions
A B

X
X
Y

Ø 25 (0.98)

Y
135 (5.31)
Z

Ø 21.2 (0.83)

Z
M23 + 1.5
Ø 27 (1.06)
(1.81)
46

C D E

89
89 (3.5)
(3.5)
X
Y
Y
Y

F, G

X
X
Z

A0037726

8 Dimensions (see the following table). Engineering unit in mm (inch)


F 130 mm (5.12 in) (flange DN32)
G 140 mm (5.51 in) (flange ANSI 1¼")

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Cleanfit CPA450

Type Assembly Immersion depth X Y Z


mm (inch) Adapter mm (inch) mm (inch)

A CPA450-*A*** 100 (3.94) G1½ internal 558 (21.97) 275 (10.83)


250 (9.84) 708 (27.87) 425 (16.7)
700 (27.5) 1158 (45.59) 875 (34.5)

B CPA450-*B*** 100 (3.94) G1¼ external 558 (21.97) 220 (9.06)


250 (9.84) 708 (27.87) 370 (14.9)
700 (27.5) 1158 (45.59) 820 (32.6)

B CPA450-*C*** 100 (3.94) NPT 1¼" external 558 (21.97) 220 (9.06)
250 (9.84) 708 (27.87) 370 (14.9)
700 (27.5) 1158 (45.59) 820 (32.6)

C CPA450-*D*** 100 (3.94) Flange DN32(as per DIN EN 558 (21.97) 225 (8.86)
250 (9.84) 1092-1) 708 (27.87) 375 (14.76)
700 (27.5) 1158 (45.59) 825 (32.48)

C CPA450-*E*** 100 (3.94) Flange ANSI 1¼" (as per ASME 558 (21.97) 225 (8.86)
250 (9.84) B16.5) 708 (27.87) 375 (14.76)
700 (27.5) 1158 (45.59) 825 (32.48)

D CPA450-*F*** 100 (3.94) G1¼ internal 558 (21.97) 130 (5.12)


250 (9.84) 708 (27.87) 280 (11.2)
700 (27.5) 1158 (45.59) 730 (28.7)

D CPA450-*H*** 100 (3.94) NPT 1¼" external 558 (21.97) 130 (5.12)
250 (9.84) 708 (27.87) 280 (11.2)
700 (27.5) 1158 (45.59) 730 (28.7)

E CPA450-*I*** 100 (3.94) Flange DN32 (as per DIN EN 558 (21.97) 92 (3.62)
250 (9.84) 1092-1) 708 (27.87) 242 (9.53)
700 (27.5) 1158 (45.59) 792 (31.18)

E CPA450-*K*** 100 (3.94) Flange ANSI 1¼" (as per ASME 558 (21.97) 82 (3.23)
250 (9.84) B16.5) 708 (27.87) 232 (9.13)
700 (27.5) 1158 (45.59) 782 (30.79)

B CPA450-*M*** 100 (3.94) M-NPT 1½ external 558 (21.97) 220 (8.66)


and 250 (9.84) 708 (27.87) 370 (14.57)
CPA450-*Q*** 700 (27.5) 1158 (45.59) 820 (32.28)

C CPA450-*N*** 100 (3.94) Flange ANSI 2" (as per ASME B16.5) 558 (21.97) 225 (8.86)
and 250 (9.84) 708 (27.87) 375 (14.76)
CPA450-*R*** 700 (27.5) 1158 (45.59) 825 (32.48)

Weight Depends on version:


Without ball valve: 2 kg (4.41 lbs)
With threaded ball valve: 5 kg (11 lbs)
With flanged ball valve: 10 kg (22.1 lbs)

Materials In contact with medium


Immersion tube: stainless steel 1.4404 (AISI 316 L), Alloy C22, titanium 3.7035
O-rings: EPDM / Viton / Kalrez
Ball valve: stainless steel 1.4404 or 1.4408 (AISI 316 L or CF-8M)
Ball valve seals: PTFE

Not in contact with medium


Screws: stainless steel 1.4401 (AISI 316)
Coupling nut (black): PA66GF
Clamping ring: PEEK
Handle: PVC
Cable protector: thermoplastic elastomer (TPE)

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Cleanfit CPA450

Rinse connection nozzles For material 316L: 3xG¼


For titanium or Alloy C22: 3 x NPT ¼"

Ordering information
Product page www.endress.com/cpa450

Product configurator On the product page there is a Configure button to the right of the product image.
1. Click this button.
 The Configurator opens in a separate window.
2. Select all the options to configure the device in line with your requirements.
 In this way, you receive a valid and complete order code for the device.
3. Export the order code as a PDF or Excel file. To do so, click the appropriate button on the right
above the selection window.

For many products you also have the option of downloading CAD or 2D drawings of the
selected product version. Click the CAD tab for this and select the desired file type using
picklists.

Scope of delivery The scope of delivery comprises:


• Assembly in the version ordered
• PAL mounting kit
• Hook wrench
• Operating Instructions
‣ If you have any queries:
Please contact your supplier or local sales center.

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Cleanfit CPA450

Accessories
The following are the most important accessories available at the time this documentation was
issued.
‣ For accessories not listed here, please contact your Service or Sales Center.

Accessory kit Hose nozzles for rinse connections G ¼, DN 12


• Stainless steel 1.4404 (AISI 316 L) x 2
• Order number: 51502808
Hose nozzles for rinse connections G ¼, DN 12
• PVDF (2 x)
• Order number: 50090491
Manometer
• Mount in rinse connection to monitor process pressure
• 0 - 16 bar (0 to 232 psi); G¼
• Order number: 71082362
Drain ball valve
• for draining residual medium; G¼; stainless steel 1.4408 (AISI CF-8M)
• Order number: 71083041
Hook wrench DIN 1810 flat face
• D 58 - 68 mm
• Order number: 50090687

Welding socket Welding socket G 1¼ straight


• for process connection F
• Dimensions: length 50 mm (1.97 in), ⌀ 42.6 mm (1.68 in)
• Material: stainless steel 1.4571 (AISI 316 Ti)
• Order number: 51502284

Safety kit • Mechanical device for securing the measuring position


• For applications in dusty or sooty environments
• For applications involving vibrations or pressure surges
• Order number: 71098681

Sensors Glass electrodes, analog and digital with Memosens technology


When ordering sensors, please note that only electrode versions with a shaft length of 120 mm
(4.72") and a diameter of 12 mm (0.47") are suitable for assembly CPA450. The most
commonly used sensors are listed as follows.
Orbisint CPS11D / CPS11
• pH sensor for process technology
• Optional SIL version for connecting to SIL transmitter
• With dirt-repellent PTFE diaphragm
• Product Configurator on the product page: www.endress.com/cps11d or www.endress.com/cps11
Technical Information TI00028C

Orbisint CPS12D / CPS12


• ORP sensor for process technology
• Product Configurator on the product page: www.endress.com/cps12d or www.endress.com/cps12
Technical Information TI00367C

Ceragel CPS71D / CPS71


• pH electrode with reference system including ion trap
• Product Configurator on the product page: www.endress.com/cps71d or www.endress.com/cps71
Technical Information TI00245C

Ceragel CPS72D / CPS72


• ORP electrode with reference system including ion trap
• Product Configurator on the product page: www.endress.com/cps72d or www.endress.com/cps72
Technical Information TI00374C

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Cleanfit CPA450

Orbipore CPS91D / CPS91


• pH electrode with open aperture for media with high dirt load
• Product Configurator on the product page: www.endress.com/cps91d or www.endress.com/cps91
Technical Information TI00375C

ISFET sensors for CPA450


Memosens CPS47D
• Sterilizable and autoclavable ISFET sensor for pH measurement
• Refillable KCI liquid electrolyte
• Product Configurator on the product page: www.endress.com/cps47d
Technical Information TI01412C

Memosens CPS77D
• Sterilizable and autoclavable ISFET sensor for pH measurement
• Product Configurator on the product page: www.endress.com/cps77d
Technical Information TI01396

Memosens CPS97D
• ISFET sensor for pH measurement with long-term stability in media with high dirt loads
• Product Configurator on the product page: www.endress.com/cps97d
Technical Information TI01405C

Oxygen sensors
Oxymax COS22D
• Sterilizable sensor for dissolved oxygen
• With Memosens technology or as an analog sensor
• Product Configurator on the product page: www.endress.com/cos22d
Technical Information TI00446C

Memosens COS81D
• Sterilizable, optical sensor for dissolved oxygen
• With Memosens technology
• Product Configurator on the product page: www.endress.com/cos81d
Technical Information TI01201C

Connection accessories CPK1


For pH/ORP electrodes with GSA plug-in head
Ordering information is available from your sales office or at www.endress.com.

Measuring cable CPK9


• Terminated measuring cable for connecting analog sensors with TOP68 plug-in head
• Selection in accordance with product structure
• Ordering information: Endress+Hauser sales office or www.endress.com.
Measuring cable CPK12
• Terminated measuring cable for connecting analog ISFET sensors with TOP68 plug-in head
• Selection in accordance with product structure
• Ordering information: Endress+Hauser sales office or www.endress.com
Memosens data cable CYK10
• For digital sensors with Memosens technology
• Product Configurator on the product page: www.endress.com/cyk10
Technical Information TI00118C

Measuring cable CYK71


• Unterminated cable for connecting analog sensors and for extending sensor cables
• Sold by the meter, order numbers:
• Non-Ex version, black: 50085333
• Ex-version, blue: 50085673

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Cleanfit CPA450

Measuring cable CYK81


• Unterminated cable for extending sensor cables (e.g. Memosens, CUS31/CUS41)
• 2 x 2 cores, twisted with shielding and PVC sheath (2 x 2 x 0.5 mm2 + shielding)
• Sold by meter, Order No.: 51502543
VBA
• Junction box for cable extension
• 10 terminal strips
• Cable entries: 2 x Pg 13.5, 2 x Pg 16
• Material: polycarbonate
• Degree of protection: IP 65
• Order number: 50005276

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