08 011 01 13 00-Tavor-SAR

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30.

649 cm
TAVOR SAR
®

SEMI-AUTOMATIC RIFLE
5.56 NATO I 300 BLK II 9mm Para

OPERATOR MANUAL
Read the instructions and warnings in this manual
carefully and understand them before using this
! firearm. If there is anything you do not understand,
seek advice from your retailer or someone qualified in
the safe handling of firearms, or contact IWI US, Inc. at
Tel: +1 (717) 695-2081 or [email protected].

This Operator Manual should always accompany this firearm and be


transferred with it upon change in ownership, or when the firearm is loaned or
transferred to another person.
Congratulations on your purchase of the
TAVOR SAR SEMI-AUTOMATIC RIFLE.
®

Your packaging includes:

1. Magazine (1)
2. Literature Packet
• This Manual
• NSSF Firearms Safety Depends on You
Pamphlet
• NSSF Firearms Responsibility in the Home
Pamphlet
• 18U.S.C.§922(r) and 27CFR§478.39
Regulatory Compliance Notice if applicable
• IWI US, Inc. Limited Product Warranty Card
• National Rifle Association (NRA) Application
• IWI Sticker
3. Gun Safety Cable Lock
4. Protective VCI Bag
TABLE OF C ONTENTS

1 Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 This Manual Contains. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 Illustrations and Instructions in This Manual . . . . . . . . . . . . . . . . . . 4
4 Awareness Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
5 Dangerous Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
6 General Safety Rules and Procedures . . . . . . . . . . . . . . . . . . . . . . . . 8
7 Firearms Safe Home Storage Checklist . . . . . . . . . . . . . . . . . . . . . . 16

I NTRODUCTION
8 General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
8.1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
8.2 Function Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
8.3 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
8.4 Differences Between Models . . . . . . . . . . . . . . . . . . . . . . . 20
8.5 Ammunition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
8.6 Ballistic Trajectories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
8.7 Right External View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
8.8 Left External View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
8.9 Aiming System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
8.10 300 BLK Gas Regulator Positions . . . . . . . . . . . . . . . . . . . . 26
8.11 Safety Lever Positions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
9 Using the Cable Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
10 Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
10.1 Preparation for Firing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
10.1.1 Unloading and Safety Check . . . . . . . . . . . . . . . . 31
10.1.2 Complete Function Test . . . . . . . . . . . . . . . . . . . . 33
10.2 Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
10.3 Firing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
10.4 Sight Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
10.5 Zeroing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
11 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

P/N: 08011011300 Rev.: A i


12 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
12.1 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
12.2 Pre-Firing Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
12.3 Post-Firing Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
12.4 Maintenance Before Storing . . . . . . . . . . . . . . . . . . . . . . . . 47
13 Rifle Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
13.1 Conversion to Opposite Hand Operation . . . . . . . . . . . . . 49
13.2 Caliber Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
14 Disassembly & Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . 56
14.1 Removal & Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
14.1.1 Quick-Detach Sling Swivels . . . . . . . . . . . . . . . . . 57
14.1.2 300 BLK Gas Regulator . . . . . . . . . . . . . . . . . . . . . 58
14.1.3 Sear Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
14.1.4 Recoil Mechanism. . . . . . . . . . . . . . . . . . . . . . . . . . 64
14.1.5 Flattop Rail Assembly. . . . . . . . . . . . . . . . . . . . . . . 66
14.1.6 Swivel Sleeve and Swivel Lock . . . . . . . . . . . . . . . 67
14.1.7 Foregrip Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
14.1.8 Cocking Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
14.1.9 Barrel Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
I NTRODUCTION

14.1.10 Dust Protection Plate. . . . . . . . . . . . . . . . . . . . . . . 74


14.1.11 Magazine Adapter Assembly . . . . . . . . . . . . . . . . 75
14.2 Disassembly/Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
14.2.1 Recoil Mechanism. . . . . . . . . . . . . . . . . . . . . . . . . . 76
14.2.2 Cocking Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
14.2.3 5.56 NATO/9mm Para Barrel Group. . . . . . . . . . 86
14.2.4 Body Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
14.2.5 Magazine Adapter Assembly . . . . . . . . . . . . . . . . 92
15 Exploded View Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
15.1 TAVOR® SAR 5.56 NATO . . . . . . . . . . . . . . . . . . . . . . . . . . 94
15.2 TAVOR® SAR 5.56 NATO IDF Version . . . . . . . . . . . . . . . 95
15.3 TAVOR® SAR 300 BLK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
15.4 TAVOR® SAR 9mm Para . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
16 Limited Product Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
17 Repair Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100

ii Operator Manual TAVOR ® SAR


1 Warning

! WARNING!

Prior to removing this rifle from its packaging, and


prior to handling, loading and firing, carefully and
thoroughly read and understand this entire Operator
Manual which gives advice on the firearm's proper
handling, functioning and safe use. Your safety and
that of others (including your family) depends on your
responsible compliance with that advice, good
judgment and common sense. Firearms safety
depends on YOU. You cannot forget, you cannot
overlook, you cannot allow yourself to be distracted,

I NTRODUCTION
you cannot become complacent or casual with
firearms.

There are no “foolproof” firearms. Once a shot is


fired, it cannot be called back. A firearm in your hands
can cause unintended death or serious bodily harm if
you fail to follow safe gun handling rules and
practices such as those contained in this manual.
Remember, firearms safety depends on YOU!

If unfamiliar with firearms, seek supervised


instruction from a certified firearms instructor.

P/N: 08011011300 Rev.: A 3


2 This Manual Contains
• Important WARNINGS and SAFETY PRECAUTIONS that must be read
and understood before using this firearm. SAFE GUN HANDLING IS
YOUR PERSONAL RESPONSIBILITY AT ALL TIMES. Disregarding the
warnings and safety precautions in this manual can result in injury
or death to you and others and damage to property.
• Directions and procedures for handling, loading, firing, unloading,
disassembling and assembling this firearm.
• Instructions for care, cleaning and repair of this firearm.

This Operator Manual is designed to help you in learning how to


properly and safely use and care for your TAVOR ® SAR. Only when you
are certain you have fully familiarized yourself with the function of your
firearm, should you practice loading, unloading, and firing with live
rounds of ammunition at a firing range or other safe location.
I NTRODUCTION

This Operator Manual should always accompany the firearm and be


transferred with the firearm on change of ownership or possession.
Should you ever need to replace it, this manual is available FREE upon
request from IWI US, Inc. or on the IWI US, Inc. website at www.iwi.us.

3 Illustrations and Instructions in This


Manual

All illustrations and instructions in this manual relate to the right hand
shooter configuration.

The illustrations in this manual may differ slightly from the actual
product.

4 Operator Manual TAVOR ® SAR


4 Awareness Notices

Throughout this manual, special references are made when deemed


important. Four classifications are used to separate these references by
their order of importance.

1 DANGER! indicates an imminently hazardous situ-


! ation which, if not avoided, will result in death or seri-
ous injury.

2 WARNING! indicates a potentially hazardous


! situation which, if not avoided, could result in death
or serious injury.

I NTRODUCTION
3 CAUTION! indicates a potentially hazardous
! situation which, if not avoided, could result in minor
or moderate injury or an unsafe practice that can lead
to property damage.

4 NOTE notifies of particularly important information.

P/N: 08011011300 Rev.: A 5


5 Dangerous Conditions

WARNING! Always have the headspace checked by


! a competent gunsmith with “Go” and “No-Go” gauges
after replacing the bolt or barrel assembly. Failure to
check the headspace may result in personal injury or
death to you and others and could cause severe
firearm damage.

WARNING! If your rifle misfires with a live round in


! the chamber of a hot barrel, immediately remove the
round while keeping the barrel pointed in a safe
D A NGEROU S C ONDI TION S

direction and the ejection port turned away from


your face. A safe area is defined as an area where a
discharge of the firearm would cause no bodily harm
or property damage.
If unable to remove the live round within 10 seconds,
remove the magazine, keep the rifle pointed in a safe
area and wait 15 minutes for the barrel to cool. Then
remove the round.
Continuous or rapid firing of your rifle can cause the
barrel temperature to reach a “COOKOFF POINT”,
where the heat of the barrel can cause a live round to
fire from remaining in contact with a hot chamber. If
you have been firing continuously or rapidly, do not
allow a live round to remain in the chamber when you
finish firing, as it may “COOK OFF” (FIRE). Always
keep your face away from the ejection port when
clearing a hot chamber.

6 Operator Manual TAVOR ® SAR


WARNING! Never fire your rifle with water, grease,
! excess oil, or any other obstruction in the barrel as
this could cause damage to the rifle and possible
injury to the user. Be sure the barrel is clear of
obstructions before shooting.

WARNING! When firing and you experience a


! noticeable difference in sound or recoil, STOP FIRING!
Keep finger off the trigger and point firearm in a safe
area (see definition of safe area above).
The cause could be an incomplete power burn, a
cartridge with a primer but no powder (“SQUIB
LOAD”) or too little powder. The round could
possibly be lodged in the bore.
Immediately unload the rifle and check for unburned

D A NGEROU S C ONDI T ION S


powder residue in the bore, the receiver, or the
possibility of a round lodged in the bore. Remove the
unburned powder before resuming firing. If a bullet is
stuck in the bore, have a qualified gunsmith repair the
rifle. Never try to “SHOOT OUT” a bullet stuck in the
bore. Firing with unburned powder in the barrel or a
bullet stuck in the bore could cause the barrel to
explode causing serious injury or death.

P/N: 08011011300 Rev.: A 7


6 General Safety Rules and
Procedures

Cardinal Rules of Firearms Safety


• Treat all guns as if they were loaded.


P ROC ED U RES

Point the muzzle in a safe direction at all times. (A


“safe direction” is one in which no one would be
injured if the gun were to discharge.)

• Keep your finger off the trigger and outside the trig-
ger guard until you are aimed at a safe target and
intend to fire.
AN D

• Be sure of your target and what's around and beyond


G ENERAL S A F E T Y R UL ES

it.

• When you pick up a gun that, even for an instant, has


been out of your direct, continuous control, while fol-
lowing the above rules, open the gun's action (recoil
mechanism) and determine whether or not the gun is
loaded.

• All guns left unattended, even briefly, must be made


inoperable or inaccessible to children and other
unauthorized users.

WARNING! Careless and improper handling of this


! rifle could result in unintended discharge, causing
injury, death or property damage. Safety must be the
first and constant consideration when handling a
firearm and ammunition. SAFETY DEPENDS ON YOU.

8 Operator Manual TAVOR ® SAR


WARNING! This firearm was designed to function
! properly in its original condition. Do not alter any
parts. Do not replace any parts unless you are
factory-trained to do so and then use only original
factory parts from IWI US, Inc.

WARNING! This firearm should always be carried


! with the chamber empty and with the safety on “safe”
to prevent accidental discharge when not in use.

G ENERAL S A F E T Y R UL ES
WARNING! Horseplay has no place around firearms.
! Guns can’t think – you can! SAFETY DEPENDS ON YOU!

Important Note:
This Operator Manual and the instructions and warnings
contained in it are intended for the civilian recreational
user, target shooter, or hunter, and not necessarily for the
law enforcement, security, military, or other “defensive”
user. Defensive use of this or any other firearm involves

AN D
unusual, serious risks, and may at times require deviation
from certain safety rules and firearms handling procedures

P ROC E D U RE S
contained in this manual. Such defensive procedures and
deviations are beyond the scope of this manual. In order to
use such defensive procedures safely requires intensive
initial training and qualification from a proper professional
source, followed by “in service” training and qualification
at appropriate intervals. Anyone who has not been prop-
erly and professionally trained in defensive firearms han-
dling procedures must not attempt to use this firearm in
any manner other than as set out in this Operator Manual.
Doing so can result in serious injury or death.

P/N: 08011011300 Rev.: A 9


WARNING! Always handle and treat your firearm as
! if it were loaded so you will never fire it accidentally
when you mistakenly think it is unloaded. Never take
anyone's word that it is unloaded. Always check it
yourself with your fingers off the trigger and the rifle
pointed in a safe direction. Visually and physically
inspect the chamber and magazine well to ensure the
rifle is free of ammunition. Even after you have
confirmed that the rifle is unloaded, continue to treat
it as if it were loaded.
P ROC ED U RES

WARNING! Never place your finger on the trigger


! unless you are aiming at a proper target and intend to
fire. Instead, keep your trigger finger off the trigger,
superior to the trigger guard, straight alongside the
frame of the rifle until you intend to fire. Do not pull
the trigger or attempt to fire until the safety selector
AN D

has been moved to the FIRE position.


G ENERAL S A F E T Y R UL ES

WARNING! Upon firing, a hot, empty shell casing is


! forcefully ejected from the ejection port. All persons
present must wear suitable eye protection, and must
stand clear of the case ejection area.

WARNING! If your finger is on the trigger or inside


! the trigger area, you may unintentionally discharge
the firearm if you are startled, if you lose your
balance, if you exert muscular force with your other
hand or arm or with either leg, of if something comes
in contact with your hand, arm, or the gun. Always
keep the safety on “safe” and your trigger finger
outside the trigger area, straight alongside the rifle's
frame, superior to the trigger guard, until you intend
to fire.

10 Operator Manual TAVOR ® SAR


DANGER! DO NOT grasp the forward portion of
! the trigger guard/pistol grip frame with your non-
shooting hand or allow any fingers of your non-
shooting hand to enter the trigger guard at any time.
If you do so, there is a chance your non-shooting
hand or fingers could touch the trigger, unintention-
ally firing the firearm and resulting in death or serious
injury.

WARNING! Keep the gun's muzzle pointed in a safe


!

G ENERAL S A F E T Y R UL ES
direction at all times. A safe direction is one in which
an unintentionally fired shot will not cause any
physical injury or property damage. Never let the
muzzle of a firearm point at any part of your body or
another person, or in any direction where an injury
may result if the rifle were to fire. Always be sure of
your target and what's beyond and around it before
firing.

WARNING! Always make sure your firearm is not


! loaded before cleaning, storing, transporting or

AN D
handing it to another person. Firearms should be
transported unloaded and in a protective rifle case.

P ROC E D U RE S
WARNING! Whenever you pick up any firearm that,
! even for an instant, has been out of your direct,
continuous control, the first thing you must do, while
keeping the muzzle pointed in a safe direction and
your fingers out of the trigger area, is to open the
firearm's action (recoil mechanism) to determine
whether or not it is loaded by visually and physically
inspecting the chamber and magazine well.

WARNING! Remember, safety is your responsibility.


! Be a safe shooter. SAFETY DEPENDS ON YOU!

P/N: 08011011300 Rev.: A 11


WARNING! Always wear and require others to
! wear wraparound ANSI or OSHA approved safety
glasses while shooting to protect your eyes from
injury by ejected shell cases, gun powder gas,
lubricant, dirt or metallic particles, carbon residue,
sparks, bullet splashback from targets or other debris.

WARNING! UNLOAD ALL FIREARMS WHEN NOT IN USE.


! NEVER STORE A LOADED FIREARM. Firearms and
ammunition should be stored separately under lock
and key so that they are inaccessible to children or
P ROC ED U RES

unauthorized users.
Never leave a loaded firearm, or any firearm or
ammunition, unattended where an unauthorized
user might have access to it. At the range, any firearm
you lay down on the shooting bench should be
unloaded, with its action locked open. Never lean or
AN D

place a firearm where it could slide or fall, such as


leaning it against or placing it on a vehicle.
G ENERAL S A F E T Y R UL ES

Never let the muzzle of a firearm touch the ground, or


touch mud, sand or snow that might obstruct the
bore, causing the barrel to burst when you fire. If you
drop a firearm, pick it up carefully with it pointed in a
safe direction (have all other people move out of the
direction of the muzzle), with your finger outside the
trigger area and the safety in the “safe” position. Then
unload the firearm, and check to be sure there are no
obstructions in the bore. This can be done safely with
a cleaning rod, or by disassembling the firearm and
looking down the bore from the chamber (rear) end.
If there is any possibility of damage to your
TAVOR® SAR, have it inspected by a qualified
gunsmith, or return it to IWI US, Inc. for inspection,
before you load or fire it again.

WARNING! FOLLOW THE LAW. Obey all local, state


! and federal laws regarding possessing, storage,
shooting and transporting your firearm.

12 Operator Manual TAVOR ® SAR


WARNING! Always wear and require others to wear
! commercially manufactured ear protection when
shooting. Without ear protection, the noise from
your gun, and other guns close to you, could leave a
“ringing” in the ears for some time after firing, and
could result in permanent hearing loss.

WARNING! Learn the mechanical and handling


! characteristics of the firearm you are using. Not all
firearms are the same, and your TAVOR® SAR

G ENERAL S A F E T Y R UL ES
firearm has some unique features. Do not assume
that just because you have experience with other
firearms, you know how to use the TAVOR® SAR
firearm properly. Read and understand this manual. If
there is anything you do not understand, contact
your firearms retailer or IWI US, Inc. at [email protected]
or telephone Tel: +1 (717) 695-2081.

WARNING! Never climb or descend a tree, fence or


! wall, jump across a stream or ditch, or attempt to
cross an obstacle, ice, or precarious terrain while

AN D
carrying a loaded firearm. Whenever you are going to
do anything awkward, unload the rifle first!

P ROC E D U RE S
WARNING! Do not shoot at a hard surface, such as
! rock, masonry or metal, or at water or ice. The bullet
may ricochet and travel in unpredictable directions to
strike you or another unintended person or object, or
even an object that you cannot see.

WARNING! A bullet fired into the air can travel


! several miles and can kill or seriously injure someone
when it comes down. Never fire into the air, or at a
target or animal in a tree or on the crest of a hill.

P/N: 08011011300 Rev.: A 13


WARNING! Before hunting with this or any other
! firearm, take an approved Hunter Safety Course,
taught in all states by the state game commission or
by the National Rifle Association (NRA). Follow your
state's game laws at all times while hunting.

WARNING! Firing a rifle near livestock or other


! domestic animals may startle them and cause them to
injure themselves, other animals, or people, or to
cause property damage. Think first before you
discharge any firearm.
P ROC ED U RES

WARNING! If you have not received formal firearms


! instruction or if you have any doubts about your
ability to handle or use this firearm safely, seek
supervised instruction from a certified firearms
AN D

instructor. Information about sources of firearms


instruction can often be obtained from your local
police department, firearms retailer, gun club,
G ENERAL S A F E T Y R UL ES

shooting range, state game commission, or from the


National Rifle Association (“NRA”), 11250 Waples
Mill Road, Fairfax, Virginia 22030, telephone 1-703-
267-1000 or 1-800-672-3888.

WARNING! Firearms and alcohol do not mix. Never


! drink alcoholic beverages or take drugs before or
during shooting. This constitutes criminal disregard
for your safety and that of others. Some medications
can impair your vision, balance, reflexes,
coordination, alertness or judgment. Never use a
firearm while you are taking medication unless you
have checked with your doctor to ensure your fitness
to handle your firearm safely. Do not handle your
firearm when you are ill, tired, upset or distracted.

14 Operator Manual TAVOR ® SAR


WARNING! If at any time you notice something
! about the appearance or functioning of your
TAVOR® SAR firearm that does not seem proper or
that causes you concern, STOP, unload your firearm
immediately, and do not load or fire your firearm until
you have it inspected and, if necessary, repaired by a
factory-trained armorer or by IWI US, Inc. If you fire
your TAVOR® SAR firearm extensively, have it
professionally inspected and serviced periodically
(annually is a good average interval) by a factory-
trained armorer or by IWI US, Inc.

G ENERAL S A F E T Y R UL ES
WARNING! Discharging firearms in poorly
! ventilated areas, cleaning or handling firearms, or
handling ammunition may result in exposure to lead
and other substances that may cause birth defects,
reproductive harm, and other serious physical injury.
Have adequate ventilation at all times. Wash your
hands and face thoroughly after exposure, and
before eating or drinking. Shooting, handling or
cleaning guns may expose you to lead, which is a toxic
substance.

AN D
REMEMBER, FIREARMS SAFETY DEPENDS ON YOU! THERE ARE NO
“FOOLPROOF” GUNS, INCLUDING THE TAVOR® SAR. A SINGLE P ROC E D U RE S
MOMENT OF INATTENTION OR A SINGLE FAILURE TO FOLLOW
THESE FIREARMS SAFETY RULES AND WARNINGS CAN RESULT IN
TRAGEDY.YOU ARE RESPONSIBLE FOR THE GUN THAT IS IN YOUR
HANDS, IN YOUR POSSESSION, OR UNDER YOUR CONTROL. FIRE-
ARMS SAFETY DEPENDS ON YOU!

P/N: 08011011300 Rev.: A 15


7 Firearms Safe Home Storage
Checklist
• Firearms naturally attract the attention of children, teenagers and
adults alike. Accordingly, it is YOUR responsibility to ensure that
your firearms, when unattended, stored, or not in use, are secured
under lock and key, safely out of the access of all unauthorized
users. This is YOUR responsibility, and any mistake or laziness on
your part can result in death or serious injury to your loved ones
F IREARMS S AFE H OME S TOR AG E C H EC K LIS T

or others.
• Firearms must be securely stored under lock and key in a location
inaccessible to children and other unauthorized persons.
• One of the safest ways to store your firearms is in a locking metal
gun safe or lock box. Many models, including ones permitting quick
access to the firearm if needed for self-defense, are now available
at firearms retailers or via the Internet. Using the cable lock
provided with your TAVOR® SAR SEMI-AUTOMATIC RIFLE (see
Using the Cable Lock on pp. 29-30) is a good safety precaution,
but not as good as locking your firearm in a metal gun safe, where
it is also out of sight and protected from fire, theft, and curious
hands.
• Firearms should be unloaded before they are brought into the
home.
• All firearms should be immediately cleaned and placed in secure
locked storage when they are returned from hunting or target
shooting.
• When firearms are removed from storage, they must always
immediately be carefully checked to confirm that they are unloaded.
• Ammunition should be stored under lock and key, in a separate
location from firearms.
• The operator manual that came with your firearm must be read,
understood and followed.
For more information on safe storage and use, refer to the NSSF pamphlets
“Firearms Safety Depends on You” and “Firearms Responsibility in the
Home”, available for download from the NSSF website at http://nssf.org.

16 Operator Manual TAVOR ® SAR


8 General Description

DANGER! Like other “bullpup” rifle designs, the


! standard TAVOR ® SAR should be fired only from the
right shoulder. Left-handed shooters and others
wishing to fire the TAVOR® SAR from the left shoul-
der, must purchase the factory stock left-hand
model, or must convert the rifle to left-hand use and
install the left-hand barrel and bolt (see pp. 49-52).
Firing the standard TAVOR® SAR from the left
shoulder or the TAVOR® SAR with left-hand Con-
version Kit in place from the right shoulder will result
in ejected cases striking the shooter in the face with

G ENERAL D E SCRIPT ION


considerable force, likely causing serious eye injury
and other injury. Fire the rifle only from the shoulder
for which it is set up!

8.1 Features
The TAVOR® SAR features include:
• Rear center of gravity
• Body made of reinforced polymer
• Metal parts treated for corrosion resistance
• Cold hammer forged chrome lined barrel and chamber
• Two position safety
• Folding backup iron sights, adjustable for windage and elevation
• Bolt carrier stop
• MIL STD 1913 rails to mount optional equipment
• Integral rubber recoil pad
• Ambidextrous configuration
• No special tools required for field stripping

P/N: 08011011300 Rev.: A 17


8.2 Function Overview
The TAVOR® SAR is a semi-automatic bullpup rifle available in a variety
of calibers and configurations.

The movement of the safety lever and trigger is transferred rearwards


to the sear mechanism with the aid of a bar in the side of the rifle body.

8.3 Specifications
The table below details the technical specifications of the
TAVOR ® SAR.
G ENERAL D E SCRIPT ION

Specifications*

Caliber 5.56 NATO 300 BLK 9mm Para

Operating Closed rotating bolt, long gas Blowback


System stroke on piston head

Barrel Length • 16 1/2” 16 1/2” 16 1/2”


• 18”

Rifling Right hand, 6 Right hand, Right hand, 4


grooves, 1:7 6 grooves, grooves, 1:10
inch twist 1:8 inch inch twist
twist

Barrel Material Cold hammer forged, CrMoV, Cold hammer


chrome lined forged,
CrMoV

Magazine Type Polymer NATO STANAG type IWI Steel


STANAG
type

18 Operator Manual TAVOR ® SAR


Specifications* (Cont.)

Caliber 5.56 NATO 300 BLK 9mm Para

Magazine 30 rounds 32 rounds


Capacity

Special Features • Integral


(Acc. to User Reflex Sight
Specifications) • Bayonet
Lug

Firing Mode Selective fire

Sights Folding front sight (blade) with Tritium insert

G ENERAL D E SCRIPT ION


and rear sight (aperture)

Stock Type Reinforced polymer bullpup configuration

Stock Color • Black


• Flat Dark Earth
• Olive Drab Green

Tools & • Sight Adjustment Tool


Accessories • Barrel Wrench Tool
• Quick Detachable Sling Swivels, set of 2
• Forearm Picatinny Rail
• Ergonomic Vertical Foregrip
• Flashlight Holder with Vertical Foregrip
• Articulated Flashlight Holder -5 position
• Vertical Foregrip, Rubber/Polymer, Short
• Cleaning Kit
• Operator Manual
• Magazine

*. Technical Data is subject to change without prior notice.

P/N: 08011011300 Rev.: A 19


8.4 Differences Between Models
The table below summarizes the differences between the models of the
TAVOR ® SAR.

Differences Between Models

Caliber 5.56 NATO 300 BLK 9mm Para

Body 5.56 NATO 300 BLK • 9mm Para


Assembly deflector + deflector + deflector
deflector frame deflector frame • Magazine
adapter
G ENERAL D E SCRIPT ION

Barrel 5.56 NATO 300 BLK barrel 9mm Para


Assembly barrel assembly assembly + barrel
gas regulator* assembly

Recoil 5.56 NATO 300 BLK recoil 9mm Para


Mechanism recoil mechanism recoil
mechanism mechanism

*. See para. 8.10 for the information on the gas regulator.

20 Operator Manual TAVOR ® SAR


8.5 Ammunition

WARNING! Discharging firearms in poorly


! ventilated areas, cleaning or handling firearms, or
handling ammunition may result in exposure to lead
and other substances that may cause birth defects,
reproductive harm, and other serious physical injury.
Have adequate ventilation at all times. Wash your
hands and face thoroughly after exposure, and
before eating or drinking. Shooting, handling or
cleaning guns may expose you to lead, which is a toxic
substance.

Use only high quality commercially manufactured ammunition in good

G ENERAL D E SCRIPT ION


condition of the appropriate caliber. The caliber of your rifle is marked
on the barrel. The TAVOR ® SAR is chambered for 5.56 NATO, 9mm or
.300 Blackout. Use only NATO or SAAMI specification ammunition.

Not all ammunition produces the same result. IWI US, Inc. recommends
that once you find a brand which functions best, keep using it.

IWI US, Inc. does not recommend using hand loads, reloads or
remanufactured ammunition, or foreign or military surplus ammunition
of unknown or questionable quality. The use of this ammunition will
void the IWI US, Inc. warranty, and may be dangerous, possibly causing
death or serious injury if the ammunition is not made to the proper
specifications.

P/N: 08011011300 Rev.: A 21


8.6 Ballistic Trajectories

NOTE The ballistic trajectory varies based on the physical


characteristics of the round (type of the powder, primer,
and bullet) as well as the actual speed of sound resulting
from such factors as wind, altitude, air temperature,
humidity, etc.


Vertical Height [cm]

0FP  %$55(/




     
G ENERAL D E SCRIPT ION

 Range [m]



Vertical Height [cm]

[JU0$*7(&+$FP  %$55(/




     
 Range [m]



%/.)0-JUFP  %$55(/



Vertical Height [cm]




     
 Range [m]


22 Operator Manual TAVOR ® SAR


8.7 Right External View

P/N: 08011011300
Ejection Port Deflector Frame Barrel Locking Side Rail
Indicator
Case Windage
Deflector Screw

Rev.: A
Sviwel Lock

Swivel Sleeve Safety Pivot


Cover

23
G ENERAL D E SCRIPT ION
G ENERAL D E SCRIPT ION

24
8.8 Left External View

Front Sight Flattop Rail Swivel Barrel Lock Rear Sight Ejection Port Shield
Pivot
Locking Pin
Cocking Safety Lever Ejection Port
Handle Cover
Flash Butt
Suppressor

Serial
Number

Swivel

Operator Manual
Locking
Nut

Barrel
Foregrip

Locking Pin
Trigger

Bolt Carrier Stop


Pistol Grip
Locking Pin

Magazine Release Lever Magazine Magazine Catch

TAVOR ® SAR
8.9 Aiming System
The standard blade consists of two discs—lower and upper. Rotating
the lower disc changes the elevation. Rotating the upper disc once the
elevation is good aligns the Tritium dot inside the aperture.

To adjust elevation: To adjust 7ULWLXP


e dot
dotposition:
position:

G ENERAL D E SCRIPT ION


The folding front and rear backup iron sights are of blade and aperture
type respectively, which enables aiming by viewing the blade through
the aperture, and visually centering the top of the blade in the aperture.
The blade has a tritium source that enables aiming in low lighting
conditions.

Rear Sight Aperture


Front Sight Blade
7ULWLXP Dot

NOTE For sight adjustments and the zeroing procedure, see


pp. 38-39.

P/N: 08011011300 Rev.: A 25


8.10 300 BLK Gas Regulator Positions*
In 300 BLK models, a gas regulator is integrated into the barrel to
control the amount of pressure exerted on the piston by the fired
cartridge. The gas regulator has two positions, as viewed from the butt
end:

Position 1 Position 2
for supersonic ammunition for subsonic ammunition
G ENERAL D E SCRIPT ION

Firing Direction Firing Direction

Switching between the positions is done by rotating the gas regulator


180° by means of the sight adjustment tool.

Sight Adjustment Tool

Adjusting Gas Regulator position

Regulator Guide

Gas Regulator

*. Gas regulator is only featured on 300 BLK models.

26 Operator Manual TAVOR ® SAR


To change between the positions, proceed as follows:
Using a small pointed object, press and hold the regulator guide
(a) and then press down the regulator using the flat tip of the sight
adjustment tool,

NOTE Do not let go of the regulator until it completes the entire


180° turn. In its final position, the rim of the regulator is
engaged by the step of the regulator guide.

While applying slight pressure on the guide and the regulator,


rotate the regulator 180° in any direction (b) and then let go of the
both (c). The regulator guide snaps under the rim of the gas
regulator with an audible click.

G ENERAL D E SCRIPT ION


a b c

Regulator Guide

Gas Regulator

P/N: 08011011300 Rev.: A 27


8.11 Safety Lever Positions

WARNING! Safety is the first and foremost concern


! when handling any firearm. Always keep the muzzle
pointed in a safe direction! Keep your trigger finger
outside the trigger area until you are aimed at a
proper (safe) target and intend to fire! Keep the
safety lever “ON SAFE” until you are aimed at a
proper target and only then move the safety lever to
the FIRE position.

The Safety Lever is located on the left side of the rifle body and has two
positions: FIRE (F) and SAFE (S).
G ENERAL D E SCRIPT ION

The Safety Lever position is also visible from the right side of the rifle
body, with the tip of the safety cover pointing to the F or S markings.

Safe Position

Safety Lever Safety Cover

Fire Position

Safety Lever Safety Cover

WARNING! The Safety Lever is not intended as a


! replacement for safe gun handling practices. Do not
rely on the Safety Lever alone to keep you and others
safe. Always keep the muzzle pointed in a safe
direction and keep your finger off the trigger until
you are ready to shoot.

28 Operator Manual TAVOR ® SAR


9 Using the Cable Lock

Your TAVOR® SAR rifle is supplied with a quality cable lock. Properly
used, this lock will help you to secure your firearm from children and
other unauthorized users to reduce the chance of an accident, either in
the home or while transporting your firearm, provided you take the
other reasonable safety precautions contained in this Operator Manual.

WARNING! NEVER attempt to use the cable lock on a


! loaded firearm - always unload the firearm before
installing the cable lock. Otherwise, the firearm could
discharge, causing death or serious injury.

U SI NG
WARNING! NEVER insert the cable lock into the
! trigger guard or trigger area of the TAVOR® SAR or

THE
any other firearm, as the cable could press against the
trigger and fire the gun, causing death or serious
injury.

C ABL E L OCK
WARNING! The cable lock supplied with your
! TAVOR® SAR rifle may not fit or work properly on
other firearms. This lock is intended for use only on
your TAVOR® SAR rifle.

To use the cable lock, do the following:

1. Be sure your firearm is empty (unloaded) by following the


Unloading and Safety Check procedure on pp. 31-32).
Your rifle should now be unloaded, with the safety lever “ON
SAFE” and the bolt carrier locked open (to the rear).

P/N: 08011011300 Rev.: A 29


WARNING! Keep the muzzle pointed in a safe
! direction, your fingers outside the trigger area, and
the safety lever “ON SAFE” throughout the process
of putting the cable lock on your rifle.

2. Using the key, open the cable lock. Leave the key in the lock.

3. Insert the end of the cable lock cable through the ejection port
and out through the empty magazine well.

4. Insert the end of the cable lock cable into the lock body and hold
the end of the cable fully into the lock body while you turn and
remove the key to lock the lock.

5. Tug hard on the cable several times to be sure the lock is locked
C ABL E L OCK

securely.
Used in this way, the cable lock will prevent the bolt carrier from
closing, preventing the rifle from being fired.

6. Take the key with you, or store the key securely in a remote
location from the firearm.
THE

Store your firearm in a secure place out of sight, and out of reach
U SI NG

7.
of children.

NOTE While the cable lock can be an important part of your


firearms security program, for home storage it is not as
secure as locking your gun in a metal gun safe or lock box.
Use of the cable lock alone will not prevent your firearm
from being stolen, and will not keep your firearm out of
view of unauthorized users. The cable lock can be cut off
the firearm with a hacksaw, bolt cutter or cable cutter.

30 Operator Manual TAVOR ® SAR


10 Operating Instructions

WARNING! Before your firearm left the factory, it


! was function tested, inspected and packaged.
IWI US, Inc. can not control the product handling
after it has left our factory. Therefore, at the time of
purchase carefully examine the rifle to be sure it is
unloaded and undamaged and all components are
included. Seek your dealer's help for assistance in
examining the firearm and to answer your questions.

O PERATING I N S T RU C T I O N S
10.1 Preparation for Firing

WARNING! Always handle and treat your firearm as


! if it is loaded! Never take anyone's word that it is
unloaded. Keep the muzzle pointed in a safe direction
at all times. Keep your fingers outside the trigger area
until you are aiming at a safe target and intend to fire.

10.1.1 Unloading and Safety Check


To unload or clear your rifle of live ammunition or to make sure it is
unloaded, keep the muzzle pointed in a safe direction and your finger
outside the trigger area while performing the following steps:

1. Using your thumb, ensure that the safety lever is positioned to S,


“SAFE” (see Safety Lever Positions on p. 28).

2. Press the magazine release lever and pull the magazine down and
out of the rifle.

3. Hold the rifle grip with your strong hand, keeping trigger finger
straight on the frame of rifle.

P/N: 08011011300 Rev.: A 31


4. Raise the muzzle 60° above a horizontal position.

5. Cock and release the cocking handle fully three times releasing
the cocking handle to let the bolt carrier move forcefully each
time (do not “RIDE” the cocking handle forward).
Lean slightly forward, turn the rifle so its butt is horizontal with its
right side on top, and brace the butt of the rifle securely. Pull and
hold the cocking handle fully to the rear with support hand and
move your strong hand to push in the front end of the bolt carrier
stop, letting the bolt then move slightly forward to lock the bolt
back (to the rear).

6. Lower the muzzle 45° below a horizontal position.

7. Check visually that the barrel chamber is empty (“CLEAR”). If


O PERATING I N S T RU C T I O N S

there is not enough light for you to see clearly that the chamber
is empty, use a flashlight or other artificial light. You must not
“think” the chamber is empty, you must KNOW it is empty,
because if you are wrong, death or serious injury may result.

8. Pull back on the cocking handle and release, or depress the rear
of the bolt carrier stop, to close the bolt for storage.

9. Lower the muzzle 30° below a horizontal position.

10. Move the safety lever to the F, “FIRE”, position. Pull the trigger
(“dry fire”). This will place the hammer in the fired position for
storage.

11. Move the safety lever to the S, “SAFE”, position. Your rifle is now
ready for storage.

WARNING! Check the rifle to make sure there is no


! excessive oil or other obstruction in the bore. Always
clean a new rifle before firing!

32 Operator Manual TAVOR ® SAR


10.1.2 Complete Function Test

WARNING! Perform this test after any firearm


! conversion, inspection, or part replacement.

WARNING! Make sure the rifle is cleared, unloaded,


! the magazine has been removed, and the chamber is
clear (“EMPTY”) before performing the safety
function test and that the muzzle is pointed in a safe
direction at all times.

1. Check the rifle for completeness.

O PERATING I N S T RU C T I O N S
2. Pull the cocking handle to the rear and release it. Verify proper
and free movement of the rifle parts.

3. Set the Safety to F, “FIRE”, cock the rifle and release the trigger
slowly until the release of the hammer can be heard.
Pull the trigger again and cock the rifle while the trigger is still
pulled. Verify that the trigger is not released. Release the trigger
and verify that the reconnection click is heard.
Pull the trigger and verify that the hammer is released.

4. Set the safety to F, “FIRE” and cock the rifle. While holding the
cocking handle in the rear position, engage a dummy round or
spent casing into the bolt face so that its rim is hooked under the
extractor claw.
Release the cocking handle and let the bolt close rapidly. Now,
pull the cocking handle to the rear again. Verify that the dummy
round/spent casing is ejected through the ejection port.

P/N: 08011011300 Rev.: A 33


5. Insert an empty magazine into the magazine well and verify it is
held by the magazine catch.
Cock the rifle and verify that the recoil mechanism is held in the
rear position.
Release the magazine and press the bolt carrier stop assembly,
verify the recoil mechanism is released.

6. Cock the rifle and check the ability to set the safety to S, “SAFE”.

7. Verify the ability to cock the rifle when the safety is set to S,
“SAFE”.

8. Verify that the hammer is not released when the safety is set to S,
“SAFE”.
O PERATING I N S T RU C T I O N S

9. Pull the cocking handle to the rear and check for proper function
of the cocking assembly.

10. With the cocking handle in the rear position, the cocked hammer
must be stopped by the disconnector and sear.

11. Verify proper locking of the bolt in the barrel extension.

12. Check the folding backup sights for proper assembly.

13. Check the tritium source in the front backup sight for proper
function.

14. Verify the flash suppressor locking nut is properly tightened.

WARNING! If the rifle fails any of the preceding


! steps of the test, do not load or use the rifle. Contact
IWI US, Inc. to return the rifle for inspection and repair.

34 Operator Manual TAVOR ® SAR


10.2 Loading

WARNING! Always check that the ammunition is


! clean and undamaged, and the correct caliber for the
rifle. Forcing damaged ammunition into the chamber
could result in injury, death, damage to property and
damage to your rifle.

1. To load the magazine:

a. With the front of the magazine forward, place a round


between the magazine lips with the tip of the round pointed
forward.

O PERATING I N S T RU C T I O N S
b. Push the round down into the magazine until it is retained by
the magazine lips.

c. Place the next round on top of the previous round and press
down again. Repeat until the desired number of rounds are
loaded.

2. To load the rifle:

WARNING! Always position the Safety Lever in the


! S (Safe) position when loading and unloading the
firearm.

WARNING! Upon firing, a hot, empty shell casing is


! forcefully ejected from the ejection port of the firearm.
All persons present must wear suitable eye protection,
and must stand clear of the case ejection area.

a. Raise the muzzle 60° above a horizontal position.

b. Hold the rifle grip with your strong hand, keeping trigger
finger straight on the frame of rifle.

P/N: 08011011300 Rev.: A 35


c. Using your thumb, ensure that the safety lever is positioned
to S, “SAFE” (see Safety Lever Positions on p. 28).

d. Insert the magazine in the magazine well; once seated, push


up then pull down on the magazine to ensure it is locked in
place.

e. Cock the rifle by releasing the bolt to move forward forcefully


if the bolt is locked open, or by pulling the cocking handle fully
rearward and releasing if the bolt is closed. Do not “RIDE” the
bolt forward.
THE RIFLE IS NOW READY TO BE FIRED WITH A ROUND
IN THE CHAMBER AND THE SAFETY LEVER ON S (SAFE).
O PERATING I N S T RU C T I O N S

10.3 Firing

WARNING! Do not chamber a round until you are


! ready to fire the rifle. Always keep the muzzle
pointed in a safe direction. Do not disengage the
safety or put your finger into the trigger area until you
are aimed at a safe target and intend to fire. Always
wear eye and hearing protection when firing your
rifle.

1. With the rifle loaded and the safety lever on S, “SAFE”, firmly
position the butt to your shoulder with support hand on the
foregrip and the strong hand on the hand grip with the trigger
finger alongside the rifle's frame or trigger guard. DO NOT HAVE
YOUR TRIGGER FINGER ON THE TRIGGER AT THIS TIME.

2. Aim by aligning the front and rear sights on the target.

3. Move the safety lever to the F, “FIRE”, position.

4. Gently pull the trigger until the hammer releases and the rifle
fires. Release the trigger.

36 Operator Manual TAVOR ® SAR


WARNING! This semi-automatic rifle will
! automatically eject the spent case and load the next
round from the magazine into the chamber, ready to
fire if you pull the trigger again.

Repeat aiming and pulling the trigger to fire a shot, then releasing
the trigger, aiming and pulling the trigger to fire the next round
and subsequent rounds. until you are finished firing or the
magazine is empty.

5. When finished firing, remove your finger from the trigger, place
straight alongside the frame of the rifle, and move the safety lever
in the S, “SAFE”, position.
After the last round is fired from the magazine (when the

O PERATING I N S T RU C T I O N S
magazine is empty), the bolt carrier will lock in the rear position.
...WHEN THE MAGAZINE IS EMPTY:

6. Remove the empty magazine by pressing the magazine release


lever.
To continue firing, insert another loaded magazine, release the
bolt carrier stop and a new round will be chambered. Be careful
because the rifle is now ready to fire again if the trigger is pulled.

7. Whenever you stop firing, even momentarily, place the safety


lever in the S, “SAFE”, position.

8. When you finish firing, unload the rifle and confirm that it is
empty (“Clear”), following the Unloading and Safety Check
procedure on pp. 31-32.

P/N: 08011011300 Rev.: A 37


10.4 Sight Adjustments
The zeroing correction is done by rotating the front sight blade and
windage screw with the sight adjustment tool (during rotation, clicks
sound).

Elevation adjustment

Windage adjustment

Tritium
ium dotdot
adjustment
adjustment
O PERATING I N S T RU C T I O N S

The elevation cutout has unequal depths on the sight adjustment tool
two sides. The deep side acts on the blade lower disc and is used to
change elevation. The shallow side acts on the blade upper disc and is
used to align the Tritium dot with the aperture.

Adjusting elevation Adjusting


Aung
Tritium
dot position
dot position

Lower disc
Sight Plunger Upper disc Sight Plunger
Elevation direction indication

38 Operator Manual TAVOR ® SAR


Adjusting windage
Windage direction
indication

Windage Screw

O PERATING I N S T RU C T I O N S
10.5 Zeroing Procedure
1. Fire 6 rounds at a zeroing target placed at a 25 m distance.

2. Determine your group by taking the 5 rounds that are closest to


each other on the target. Disregard the sixth round.

3. Calculate the MPI (Mean Point of Impact, the geometrical center


of all the points of impact).

4. Using the squares on the zeroing target, calculate the number of


“clicks” needed to bring the MPI to the OPI (Optimal Point of
Impact).
One click equals 1.4 cm (one square on the zeroing target) at 25
meters both for windage and elevation.

NOTE After zeroing the rifle, make sure that the white dot is
facing towards the rear sight (see p. 38).

P/N: 08011011300 Rev.: A 39


11 Troubleshooting

DANGER! During all troubleshooting, keep finger


! off the trigger and keep muzzle pointed in a safe area.

Troubleshooting Table

Possible Cause Management

• Magazine not seated 1. Tap magazine base.


Recoil Mechanism in forward position

properly
T ROUBL E SH OOTI NG

2. Cycle the action of the rifle


• No round in chamber with the cocking handle.
• Bolt not locked due to 3. Continue firing.
dirt or lack of lubrication
• Faulty ammunition

Firing pin broken or worn Contact [email protected].


out

40 Operator Manual TAVOR ® SAR


Troubleshooting Table (Cont.)

Possible Cause Management

• Double feeding—two 1. Move safety lever to S


Recoil Mechanism in middle position

rounds chambered (“SAFE”) position and lock


simultaneously the bolt to the rear, then
• Cartridge case was not remove magazine.
properly extracted 2. Cycle the action of the bolt
with the cocking handle 3
times, with ejection port
pointing towards the
ground.
3. Re-insert magazine.
4. Close the bolt of the rifle,

T ROUBL E SH OOTI NG
disengage safety and
continue firing.

Fouling caused by residue 1. Remove the gas regulator


from hot gases, dirt* (see pp. 58-59).
2. Clean the gas ports of the
barrel and gas regulator.
3. Install the gas regulator
(see pp. 60-61).
4. Perform Complete
Function Test (see pp. 33-
34).
*. Occurs in 300 BLK
models.

Faulty extractor or ejector Contact [email protected].

P/N: 08011011300 Rev.: A 41


Troubleshooting Table (Cont.)

Possible Cause Management

Empty magazine 1. Move safety lever to S


Recoil Mechanism in rear position

(“SAFE”) position and


remove magazine.
2. Insert a full magazine.
3. Cycle the action of the bolt
with the cocking handle, or
by pressing in on the bolt
carrier stop to chamber a
round.
4. Disengage safety and
continue firing.
T ROUBL E SH OOTI NG

42 Operator Manual TAVOR ® SAR


12 Maintenance

Pre-Firing Maintenance

Post-Firing Maintenance

Maintenance Before Storing

M AINTENANCE

P/N: 08011011300 Rev.: A 43


12.2 Pre-Firing Maintenance
1. Perform Unloading and Safety Check (see pp. 31-32).

2. Remove the sear mechanism (see pp. 62-63).

3. Remove the recoil mechanism (see p. 64).

4. Wipe out sand and dust from external parts with the general
cleaning brush.

5. Pass the cleaning rod with a cleaning patch through the barrel and
chamber to be sure the bore is not obstructed and to remove any
grease or excess oil.

6. Install the sear mechanism (see p. 63).

7. Install the recoil mechanism (see p. 65).


M AINTENANCE

8. Perform Complete Function Test (see pp. 33-34).

12.3 Post-Firing Maintenance


1. Perform Unloading and Safety Check (see pp. 31-32).

2. Remove the sear mechanism (see pp. 62-63).

3. Remove the recoil mechanism (see p. 64).

NOTE Steps 4 and 5 are only applicable to 300 BLK


models.

4. Remove the gas regulator (see pp. 58-59).

5. Clean the gas ports of the barrel and gas regulator.

6. Pass the cleaning rod with a cleaning patch through the barrel.
Always start from the chamber end towards the muzzle.

44 Operator Manual TAVOR ® SAR


7. Disassemble and lubricate the recoil mechanism’s parts as
follows:
• in a 5.56 NATO/300 BLK recoil mechanism (gas operation):

i. Separate the bolt guiding pin, bolt assembly, firing pin and
spring from the bolt carrier (see pp. 77-78).

ii. Clean the parts thoroughly, inspect for cracks and frac-
tures.

iii. Use the factory-supplied oil to lubricate the following:

• Bolt carrier rails on both sides: one drop of oil on each


point of contact with the insert receiver rails

• Bolt locking lugs

• Bolt locking helix

iv. Reassemble the recoil mechanism (see pp. 79-80).

M AINTENANCE
v. Verify the extractor and ejector springiness.

Bolt Carrier rails (on each side)

Bolt locking helix

Bolt locking lugs

P/N: 08011011300 Rev.: A 45


• in a 9mm Para recoil mechanism (blowback operation):

i. Pull open the locking pins and remove the firing pin
(see p. 81).

ii. Clean the parts thoroughly, inspect for cracks and frac-
tures.

iii. Place one drop of oil inside the firing pin bore. Insert the
firing pin into its hole and pull it out. Repeat several times
to ensure smooth movement.

iv. Place one drop of oil on the block head. Depress the ejec-
tor several times to work the oil in.

v. Lubricate the rails on the breech block (one drop per side
on both sides of the breech block).

vi. Place one drop of oil on each tip of the blocker pivot.
M AINTENANCE

vii. Place one drop of oil on the head of the firing pin blocker
activator. Depress the firing pin blocker activator several
times to work the oil in.

viii. Install the firing pin and close the locking pins (see p. 83).

ix. Verify the extractor and ejector springiness.

Breech Block rails (on each side)

Firing
Pin bore
Activator

Firing Pin Stop


Blocker Pivot

46 Operator Manual TAVOR ® SAR


8. Install the sear mechanism (see p. 63).

9. Install the recoil mechanism (see p. 65).

NOTE Step 10 is only applicable to 300 BLK models.

10. Install the gas regulator (see pp. 60-61).

11. Perform Complete Function Test (see pp. 33-34).

12.4 Maintenance Before Storing

CAUTION! It is important to thoroughly clean the


! rifle when storing for long periods, or if exposed to

M AINTENANCE
water, mud, sand.

1. Perform Unloading and Safety Check (see pp. 31-32).

2. Remove the sear mechanism (see pp. 62-63).

3. Remove the recoil mechanism (see p. 64).

4. Clean the exterior body with the general cleaning brush.

5. Use the chamber and barrel extension cleaning brush to clean the
chamber and locking lugs on the barrel extension.

6. Use the brass barrel bore brush to clean the bore. Always start
from the chamber end and ensure brush clears the muzzle before
pulling back through barrel. Do this several times to remove debris
from barrel.

7. Use the internal receiver cleaning brush to clean the interior


body.

P/N: 08011011300 Rev.: A 47


NOTE Steps 8 and 9 are only applicable to 300 BLK
models.

8. Remove the gas regulator (see pp. 58-59).

9. Clean the gas ports of the barrel and gas regulator.

10. Disassemble the recoil mechanism according to the instructions


in step 7 of the Post-Firing Maintenance procedure (see p. 45).
Clean the parts using cleaning mixture.

11. Lubricate the recoil mechanism parts according to the


instructions in step 7 of the Post-Firing Maintenance procedure
(see p. 45).

12. Clean the metal surfaces of the sear mechanism with the general
cleaning brush.
M AINTENANCE

13. With the hammer in the cocked position, lightly lubricate the
hammer spring coils.

Hammer Spring

14. Install the sear mechanism (see p. 63).

15. Install the recoil mechanism (see p. 65).

NOTE Step 16 is only applicable to 300 BLK models.

16. Install the gas regulator (see pp. 60-61).

17. Perform Complete Function Test (see pp. 33-34).

48 Operator Manual TAVOR ® SAR


NOTE When storing for long periods, it is important to clean and
re-lubricate the rifle regularly to prevent pitting and rust;
you may also decide to add thicker oil that will not
evaporate quickly over time.
Be sure to remove the excess oil from the rifle parts prior
to firing.

13 Rifle Conversion

This section provides general instructions for the following conversion


procedures:

R IF LE C ONVERSIO N
Para. Conversion

13.1 Conversion to Opposite Hand Operation

13.2 Caliber Conversion

13.1 Conversion to Opposite Hand Operation

Caliber 5.56 NATO 300 BLK 9mm Para

Tools & Materials Dedicated Dedicated Barrel


conversion kit conversion kit wrench

Initial Setup Unloading and Safety Check of the rifle


performed (see pp. 31-32).

WARNING! KEEP THE MUZZLE POINTED IN A SAFE


! DIRECTION AT ALL TIMES. REMOVE ALL AMMUNITION
FROM THE WORK AREA BEFORE YOU BEGIN.

P/N: 08011011300 Rev.: A 49


1. Perform primary disassembly:

a. Remove the fore quick-detach swivel (see p. 57).

b. Remove the sear mechanism (see pp. 62-63).

c. Remove the recoil mechanism (see p. 64).

2. Transfer the cocking handle, swivel sleeve to opposite side:

a. Remove the flattop rail assembly (see p. 66).

b. Remove the swivel sleeve and lock (see p. 67).

c. Remove the foregrip group (see p. 69).

d. Remove the cocking group (see p. 70).


R IF LE C ONVERSIO N

e. Remove the barrel group (see p. 72).

f. Remove the dust protection plate, flip 180º and reinstall on


the gas cylinder tube, making sure the recess points to the
opposite side (see p. 74).

NOTE In 5.56 NATO models, make sure you replace the barrel
unit with the opposite hand barrel unit (see p. 86).

g. Install the barrel group (see p. 73).

h. Disassemble the cocking group (see pp. 84-85).

i. Reassemble the cocking group while changing sides of the


cocking handle and side rail (see p. 85).

j. Install the cocking group (see p. 71).

k. Install the foregrip group (see p. 69).

l. Install the swivel sleeve and lock while changing their sides to
opposite hand operation (see p. 68).

50 Operator Manual TAVOR ® SAR


m. Install the flattop rail assembly (see p. 66).

3. Convert the body assembly to opposite hand operation:

NOTE Deflector frame (see p. 88) is only used with gas-


operated models.

a. Remove the deflector and deflector frame (see p. 88).

b. Remove the ejection port cover and cover base (see p. 89).

NOTE In 300 BLK models, the opposite side deflector and


deflector tightening screw are included with the
dedicated conversion kit.

R IF LE C ONVERSIO N
c. Install the deflector and deflector frame on the opposite side
of the rifle body (see p. 88).

d. Install the ejection port cover and cover base on the opposite
side of the rifle body (see p. 89).

e. Remove the safety lever and safety pivot cover and reinstall
on opposite sides of the rifle body (see pp. 90-91).

NOTE In 9mm Para models, make sure the ejector is installed


in the correct side of the magazine adapter. For
disassembly/reassembly of the magazine adapter
assembly, see p. 92.

4. Convert the recoil mechanism to opposite hand ejection:

a. Disassemble the recoil mechanism (see pp. 76- 81).

P/N: 08011011300 Rev.: A 51


b. Reassemble the recoil mechanism, while performing the
following adjustments:

• gas-operated recoil • blowback recoil


mechanism (pp. 79-80): mechanism (p. 83):

i. Change side for the i. Change side for the


general pin, bolt carrier general pin.
rear pin.
ii. Change sides for the
ii. Replace the bolt assem- extractor and
bly with the opposite extractor hole plug.
hand bolt assembly.

5. Reassemble the rifle:

CAUTION! Prior to inserting the recoil mechanism,


!
R IF LE C ONVERSIO N

verify that the sear mechanism has been removed.

a. Install the sear mechanism (see p. 63).

b. Install the recoil mechanism (see p. 65).

c. Install the fore quick-detach swivel (see p. 57).

d. Perform Complete Function Test (see pp. 33-34).

52 Operator Manual TAVOR ® SAR


13.2 Caliber Conversion

Tools & Materials Caliber conversion kit

Initial Setup Unloading and Safety Check of the rifle


performed (see pp. 31-32).

WARNING! KEEP THE MUZZLE POINTED IN A SAFE


! DIRECTION AT ALL TIMES. REMOVE ALL AMMUNITION
FROM THE WORK AREA BEFORE YOU BEGIN.

WARNING! After the caliber conversion, your rifle


! must be checked for the correct headspace with
proper GO and NO-GO headspace gauges. Contact a

R IF LE C ONVERSIO N
competent gunsmith to perform this service for you
or contact IWI US, Inc. for return of your firearm to
IWI US, Inc. for performance of this service. DO NOT
fire your rifle until this headspace check has been
completed.

NOTE It is normal for the amount of back pressure to increase


while firing the converted rifle in 9 mm. This is common
with a blowback system.

1. Perform primary disassembly:

a. Remove the fore quick-detach swivel (see p. 57).

b. Remove the sear mechanism (see pp. 62-63).

c. Remove the recoil mechanism (see p. 64).

2. Replace the barrel with the alternate caliber barrel:

a. Remove the flattop rail assembly (see p. 66).

b. Remove the swivel sleeve and lock (see p. 67).

P/N: 08011011300 Rev.: A 53


c. Remove the foregrip group (see p. 69).

d. Remove the cocking group (see p. 70).

e. Remove the barrel group (see p. 72). Proceed as follows:

• cal. 5.56 NATO/9mm Para: • cal. 300 BLK:

i. Disassemble the barrel Replace the barrel


group (see p. 86). unit with the alternate
caliber barrel unit.
ii. Reassemble the barrel
group while replacing
the barrel unit with the
alternate caliber barrel
unit (see p. 86).

Install the barrel group (see p. 73).


R IF LE C ONVERSIO N

f.

g. Install the cocking group (see p. 71).

h. Remove the foregrip group (see p. 69).

i. Install the swivel sleeve and lock (see p. 68).

j. Install the flattop rail assembly (see p. 66).

3. Adjust the body assembly to alternate caliber recoil mechanism


(see pp. 87-90).

NOTE Deflector frame (see p. 88) is only used with gas-


operated models.

NOTE The 9mm Para magazine requires a special adapter


installed. See p. 75 for installation/removal
instructions.

54 Operator Manual TAVOR ® SAR


4. Reassemble the rifle:

CAUTION! Prior to inserting the recoil mechanism,


! verify that the sear mechanism has been removed.

a. Install the sear mechanism (see p. 63).

b. Install the recoil mechanism (see p. 65).

c. Install the fore quick-detach swivel (see p. 57).

d. Perform Complete Function Test (see pp. 33-34).

R IF LE C ONVERSIO N

P/N: 08011011300 Rev.: A 55


14 Disassembly & Assembly
Instructions

WARNING! Be sure the rifle is unloaded before


! starting the disassembly! Keep the muzzle pointed in
a safe direction except when the rifle is disassembled
and incapable of firing.
D I SA S S E M B LY & A SS EMB LY I NSTRUCTIONS

14.1 Removal & Installation


This section provides the following removal/installation procedures for
the following rifle components and parts:

Para. Part/Component

14.1.1 Quick-Detach Sling Swivels

14.1.2 300 BLK Gas Regulator

14.1.3 Sear Mechanism

14.1.4 Recoil Mechanism

14.1.5 Flattop Rail Assembly

14.1.6 Swivel Sleeve and Swivel Lock

14.1.7 Foregrip Group

14.1.8 Cocking Group

14.1.9 Barrel Group

14.1.10 Dust Protection Plate

14.1.11 Magazine Adapter Assembly

56 Operator Manual TAVOR ® SAR


14.1.1 Quick-Detach Sling Swivels

Tools & Materials None

Initial Setup Unloading and Safety Check of the rifle


performed (see pp. 31-32).

Removal

Press the swivel button and remove swivel .

D I SA S S E M B LY & A SS EMB LY I NSTRUCTIONS


Swivel Sleeve
Swivel Sleeve

1
x2
# Description
1 Swivel

Installation
Place swivel  on the swivel sleeve and push into place.

P/N: 08011011300 Rev.: A 57


14.1.2 300 BLK Gas Regulator*

Tools & Materials • 3 mm punch


• Sight adjustment tool*

Initial Setup Unloading and Safety Check of the rifle


performed (see pp. 31-32).
*. Sight adjustment tool is included with the TAVOR® SAR kit.

Removal
D I SA S S E M B LY & A SS EMB LY I NSTRUCTIONS

1. As you press regulator guide  with a 3 mm punch (a), insert the


flat tip of the sight adjustment tool into the slot of gas
regulator .
Apply light pressure on the guide and regulator as you rotate the
regulator 90° (b). When the regulator slot is parallel to the firing
direction (c), release the guide and regulator.
The regulator rim has been released from the lower step of the
regulator guide. The guide and regulator are now pushed
upwards by the force of the regulator spring (d).

2. While pressing down gently, rotate the regulator 90° (e).


The regulator rim has disengaged from the upper step of the
regulator guide (f) and the regulator can be removed (g).

*. This procedure only applies to 300 BLK models.

58 Operator Manual TAVOR ® SAR


a b c
2 90°

D I SA S S E M B LY & A SS EMB LY I NSTRUCTIONS


d e 90°
f

# Description
1 Regulator Guide
2 Gas Regulator

P/N: 08011011300 Rev.: A 59


Installation

1. Place gas regulator  inside the barrel so that the regulator slot
is perpendicular to the firing direction (a) and slightly push
downwards (2) using the sight adjustment tool.
The regulator rim is now stopped by the lower step of regulator
guide .
While keeping depressed, rotate the regulator 90° (c) until its slot
becomes parallel to the firing direction.
The regulator rim is now caught under the upper step of the
D I SA S S E M B LY & A SS EMB LY I NSTRUCTIONS

regulator guide (d).

2. Push the regulator all the way downwards (e) until it is stopped by
the lower step of the regulator guide (f)

3. Rotate the regulator 90° to the desired position (g).


In its final position*, the regulator rim is caught on the lower step
of the regulator guide (h).

*. Position 1 is for supersonic ammunition, position 2 is for subsonic


ammunition (see para. 8.10).

60 Operator Manual TAVOR ® SAR


2
1 a b c 90°

D I SA S S E M B LY & A SS EMB LY I NSTRUCTIONS


d e f

g h

# Description
1 Regulator Guide
2 Gas Regulator

P/N: 08011011300 Rev.: A 61


14.1.3 Sear Mechanism

Tools & Materials None

Initial Setup Unloading and Safety Check of the rifle


performed (see pp. 31-32).

Removal

1. Press two locking pins  on the right side and pull them through
the rifle to the left side until they stop. DO NOT PULL THE LOCKING
D I SA S S E M B LY & A SS EMB LY I NSTRUCTIONS

PINS OUT COMPLETELY.

2. Open bolt carrier stop lever .

3. Pull sear mechanism  out of the rifle.

# Description 1
1 Locking Pin
2 Bolt Carrier Stop Lever
2
3 Sear Mechanism
3

CAUTION! Do not release the hammer when the


! sear mechanism is removed from the rifle. This will
damage the housing.

62 Operator Manual TAVOR ® SAR


NOTE If you accidentally removed the entire bolt carrier stop
assembly from the rifle, proceed as follows:

Holding the bolt carrier stop lever in the open position with
your middle finger, slide the head of the bolt carrier stop
under the step of the insert and then push upwards to let the
bolt carrier stop snap into place.

D I SA S S E M B LY & A SS EMB LY I NSTRUCTIONS


Bolt Carrier Stop
Assembly

Installation

CAUTION! Be sure the hammer is cocked during


! the installation procedure.

1. Place sear mechanism  inside the rifle body.

2. Close bolt carrier stop lever .

3. Push locking pins  all the way into the body to secure sear
mechanism  and bolt carrier stop lever .

4. Perform Complete Function Test (see pp. 33-34).

P/N: 08011011300 Rev.: A 63


14.1.4 Recoil Mechanism

Tools & Materials None

Initial Setup Sear mechanism removed (see p. 62).


Unloading and Safety Check of the rifle
performed (see pp. 31-32).

Removal

Push butt locking pin  on the right side and pull it through the
D I SA S S E M B LY & A SS EMB LY I NSTRUCTIONS

1.
rifle to the left side until it stops. DO NOT PULL THE PIN OUT
COMPLETELY.

2. Open butt .

3. Pull recoil mechanism  out of the rifle.

3
1

# Description
1 Locking Pin
2 Butt
3 Recoil Mechanism

64 Operator Manual TAVOR ® SAR


Installation

CAUTION! Prior to inserting the recoil mechanism,


! verify that the sear mechanism has been removed.

1. Set recoil mechanism  into forward position:

Return Spring

D I SA S S E M B LY & A SS EMB LY I NSTRUCTIONS


5.56 NATO

Bolt Rotation Control Bar

.300 BLK

Bolt Rotation Control Bar

Return Spring

9x19 mm Para

2. Slide recoil mechanism  forward into the body through the


rear.

3. Close butt .

4. Press butt locking pin  to lock butt .

5. Perform Complete Function Test (see pp. 33-34).

P/N: 08011011300 Rev.: A 65


14.1.5 Flattop Rail Assembly

Tools & Materials • 4 mm Allen wrench


• Loctite 242 or equivalent

Initial Setup Recoil mechanism removed (see p. 64).

Removal

1. Using a 4 mm Allen wrench, remove two connecting screws 


and two spring washers .
D I SA S S E M B LY & A SS EMB LY I NSTRUCTIONS

2. Remove flattop rail unit . MAKE SURE THE TWO RAIL BASES REMAIN
CONNECTED TO THE BARREL.

x2
# Description 1
x2
1 Connecting Screw 2
2 Spring Washer 3
3 Flattop Rail Unit

Rail Base x2

Installation

1. Place flattop rail unit  on the rail bases, starting with the front
part of the rail, followed by the rear part of the rail.

2. Apply a thin coat of Loctite 242 or equivalent to two connecting


screws . Place two spring washers  and two connecting
screws  on the rail and tighten with a 4 mm Allen wrench.

66 Operator Manual TAVOR ® SAR


14.1.6 Swivel Sleeve and Swivel Lock

Tools & Materials 3 mm punch

Initial Setup Flattop rail assembly removed (see p. 66).

Removal

1. Insert a 3 mm punch in the eye of cotter pin  and pull the pin
out of its recess in the swivel lock.

D I SA S S E M B LY & A SS EMB LY I NSTRUCTIONS


1 (Ref)

# Description
1 Cotter Pin

2. Unscrew swivel lock  by rotating counter-clockwise.

3. Using a 3 mm punch, push out locking screw  and swivel sleeve


 from the rifle body.

# Description 4
2 Swivel Lock
3 Locking Screw
4 Swivel Sleeve

P/N: 08011011300 Rev.: A 67


Installation

1. Insert swivel sleeve  and locking screw  into place on the


corresponding side of the rifle body, attach with swivel lock  on
the opposite side.

2. Insert cotter pin  into swivel lock .


D I SA S S E M B LY & A SS EMB LY I NSTRUCTIONS

68 Operator Manual TAVOR ® SAR


14.1.7 Foregrip Group

Tools & Materials • Phillips screwdriver


• Loctite 242

Initial Setup Swivel sleeve and swivel lock removed


(see p. 67).

Removal

Unscrew two foregrip fastening screws  on both sides of the

D I SA S S E M B LY & A SS EMB LY I NSTRUCTIONS


1.
rifle using a Phillips screwdriver.

2. Hold the foregrip by its front section and pull the foregrip unit 
down gently off the rifle body.

2
# Description
1 Fastening Screw
2 Foregrip Unit
x2
1

Installation

1. Place foregrip unit  on the rifle body, so that the stud on the
foregrip enters the slot on the body.

2. Apply a thin coat of Loctite 242 to both foregrip fastening


screws , tighten the screws using a Phillips screwdriver.

P/N: 08011011300 Rev.: A 69


14.1.8 Cocking Group

Tools & Materials None

Initial Setup Foregrip group removed (see p. 69).

Removal

Slightly pull the body walls apart and remove cocking group .
D I SA S S E M B LY & A SS EMB LY I NSTRUCTIONS

# Description
Pull the walls apart gently. 1 Cocking Group

70 Operator Manual TAVOR ® SAR


Installation

CAUTION! Verify the white mark on the barrel lock


! pivot is aligned with L (Locked), as shown in Detail A
in the figure on p. 72.

1. Insert cocking group  into the rifle body, so that cocking bar 
passes through the holes on sight mount base  and enters the
recess on dust protection plate .

D I SA S S E M B LY & A SS EMB LY I NSTRUCTIONS


2. Pull cocking handle  to the rear, so that cocking handle lever 
is behind cocking handle lever base .

(Ref)
(Ref)
5
6
4
(Ref)
3
2 (Ref)
(Ref)
Detail A

7 1

A 7
(Ref)

# Description
1 Cocking Group
2 Cocking Bar
3 Sight Mount Base
4 Dust Protection Plate
5 Cocking Handle Lever
6 Lever Base
7 Cocking Handle

P/N: 08011011300 Rev.: A 71


14.1.9 Barrel Group

Tools & Materials • 2 mm punch


• Barrel wrench*

Initial Setup Cocking group assembly removed


(see p. 70).
*. Barrel wrench is included with the after-market bolt and/or cal-
iber conversion kit.
D I SA S S E M B LY & A SS EMB LY I NSTRUCTIONS

Removal

1. Using a 2 mm punch, unlock blocking plate  of barrel lock


pivot .

2. While pressing barrel lock pivot  from the left, rotate 180°
clockwise using the barrel wrench, so that the white mark on the
barrel lock pivot  aligns with O (Open).
The barrel is now unlocked.

3. Slide barrel group  out of the rifle.

Detail A

A
2
(Ref)

2 (Ref)
(Ref)
# Description 1
1 Blocking Plate
2 Barrel Lock Pivot
3 Barrel Group

72 Operator Manual TAVOR ® SAR


Installation

CAUTION! Before installing the barrel-rail group,


! verify the following:
• White mark on the barrel lock pivot is aligned with
O (Open), as shown in Detail A in the figure on p. 72.
• Dust Protection Plate is installed according to the
shooter configuration to accommodate the cocking
bar, as shown in the figure on p.74.

Slide barrel-rail group  into the rifle body.

D I SA S S E M B LY & A SS EMB LY I NSTRUCTIONS


1.

CAUTION! Do not force the barrel lock wrench


! inside the barrel lock pivot. If significant resistance is
encountered, the barrel may not be properly seated
in the rifle body.

2. Using the barrel wrench, rotate barrel lock pivot  180°


counter-clockwise, so that the white mark aligns with L (Locked).
The barrel is now locked.

Detail A
1

2
(Ref)

(Ref) 2
# Description (Ref)
1 Blocking Plate 1
2 Barrel Lock Pivot
3 Barrel Group

P/N: 08011011300 Rev.: A 73


14.1.10 Dust Protection Plate

Tools & Materials None

Initial Setup Barrel group removed (see p. 72).

Removal

Separate dust protection plate  from the gas cylinder tube.


D I SA S S E M B LY & A SS EMB LY I NSTRUCTIONS

Gas cylinder tube


Cocking bar recess

(Ref) 1

# Description
1 Dust Protection Plate

Installation

Place dust protection plate  on the gas cylinder while making


sure the cocking bar recess points to the side corresponding to
the shooter configuration.

74 Operator Manual TAVOR ® SAR


14.1.11 Magazine Adapter Assembly*

Tools & Materials • 3 mm punch


• Plastic hammer

Initial Setup Recoil mechanism removed (see p. 64).

Removal

1. Using a 3 mm punch and a hammer, remove two connecting


pins  securing the adapter.

D I SA S S E M B LY & A SS EMB LY I NSTRUCTIONS


2. Remove adapter assembly  from the rifle body.

x2
1

# Description
2
1 Connecting Pin
2 Magazine Adapter Assembly

Installation

1. Insert adapter assembly  through the magazine well into the


rifle body.

2. Using a 3 mm punch and a hammer, secure adapter assembly 


with two connecting pins .

*. Magazine adapter is only used with 9mm Para versions.

P/N: 08011011300 Rev.: A 75


14.2 Disassembly/Assembly
This section provides disassembly/assembly procedures for the
following:

Para. Rifle Assembly

14.2.1 Recoil Mechanism

14.2.2 Cocking Group

14.2.3 5.56 NATO/9mm Para Barrel Group


D I SA S S E M B LY & A SS EMB LY I NSTRUCTIONS

14.2.4 Body Assembly

14.2.5 Magazine Adapter Assembly

14.2.1 Recoil Mechanism


The next paragraphs provide disassembly/assembly procedures for the
following types of recoil mechanism:

Para Type of Recoil Mechanism

14.2.1.1 Gas-Operated Recoil mechanism

14.2.1.2 Blowback recoil mechanism

14.2.1.1 Gas-Operated Recoil mechanism

Tools & Materials • 3 mm punch


• 5 mm punch
• Plastic hammer

Initial Setup Recoil mechanism removed (see p. 64).

76 Operator Manual TAVOR ® SAR


Disassembly

1. Set the recoil mechanism into rearward position:


• in 5.56 NATO configuration:
Pull on plastic buffer  and move return spring subassembly
 all the way to the rear. Pull bolt rotation control bar  to
the rear until it stops. The bar at this time will be flush with the
buffer.
Continue to pull the bar and you will feel minor resistance on
the bar until it snaps into the removal notch in the buffer. The

D I SA S S E M B LY & A SS EMB LY I NSTRUCTIONS


rear of the bar will protrude 5/16 of an inch through the back
of the buffer.

2 1

3
# Description
1 Plastic Buffer 
2 Return Spring Subassembly
3 Bolt Rotation Control Bar

• in 300 BLK configuration:


Pull bolt rotation control bar  to the rear until it stops. The
bar at this time will be flush with the buffer.
Continue to pull the bar and you will feel minor resistance on
the bar until it snaps into the removal notch in the buffer. The
rear of the bar will protrude 1.43 inch through the back of the
buffer.


# Description 
3 Bolt Rotation Control Bar

P/N: 08011011300 Rev.: A 77


2. Using a 5 mm punch, push out the bolt guiding pin .

3. Extract bolt assembly  and firing pin unit  from the bolt
carrier.

4
5

6
D I SA S S E M B LY & A SS EMB LY I NSTRUCTIONS

# Description # Description
4 Bolt Guiding Pin 6 Firing Pin Unit
5 Bolt Assembly

4. Separate firing pin spring  from firing pin .

# Description
8
7 Firing Pin
8 Firing Pin Spring

NOTE Perform step 5 and step 6 below to convert the gas-


operated recoil mechanism to opposite hand ejection.

5. Using a 3 mm punch and a hammer, remove the general pin .

6. Using a 3 mm punch and a hammer, remove the bolt carrier rear


pin .

# Description
9 General Pin
10
10 Bolt Carrier Rear Pin

78 Operator Manual TAVOR ® SAR


Assembly

WARNING! After the installation of a new bolt, your


! TAVOR® SAR must be checked for the correct
headspace with proper GO and NO-GO headspace
gauges. Contact a competent gunsmith to perform
this service for you or contact IWI US, Inc. for return
of your firearm to IWI US, Inc. for performance of
this service. DO NOT fire your TAVOR® SAR until
this headspace check has been completed.

D I SA S S E M B LY & A SS EMB LY I NSTRUCTIONS


NOTE Perform step 1 and step 2 below to convert the gas-
operated recoil mechanism to opposite hand ejection.

1. Using a 3 mm punch and a hammer, install the general pin  on


the corresponding side of assembly.

2. Using a 3 mm punch and a hammer, install the bolt carrier rear


pin  on the corresponding side of assembly.

# Description
7 General Pin
8
8 Bolt Carrier Rear Pin

3. Move the return spring subassembly  to its rearmost position


according to step of the disassembly procedure (see p. 77).

4. Put firing pin spring  on firing pin  and insert the resulting
firing pin unit  into the bolt carrier.

5. Install bolt assembly  inside the bolt carrier.

6. Install bolt guiding pin  using thumb pressure only.

P/N: 08011011300 Rev.: A 79


NOTE When inserting the firing pin, the shelf at the rear of the
bolt carrier, which is a half-moon shape, should be
centered between the two flanges on the firing pin. Be
sure the flat edge of the firing pin is facing the top of the
carrier, as shown in Detail A below).

Flat surface points upwards.


D I SA S S E M B LY & A SS EMB LY I NSTRUCTIONS

6 (Ref)
4
Detail A

6
5
# Description
4 Bolt Guiding Pin
5 Bolt Assembly
6 Firing Pin Unit

NOTE With the carrier assembly pointed “piston down”, the


firing pin should not fall through the bolt carrier.

80 Operator Manual TAVOR ® SAR


14.2.1.2 Blowback recoil mechanism

Tools & Materials • 2 mm punch


• 3 mm punch
• Flat screwdriver
• Plastic hammer

Initial Setup Recoil mechanism removed (see p. 64).

Disassembly

D I SA S S E M B LY & A SS EMB LY I NSTRUCTIONS


1. Using a 3 mm punch and a hammer, push firing pin locking pin 
(connected) on the right side of the assembly and move securing
pin assembly  to the open position.

2. Remove firing pin .

# Description
1 Locking Pin
2 Securing Pin Assembly 2
3 Firing Pin
1

NOTE Perform step 3 and step 4 below to convert the


blowback recoil mechanism to opposite hand ejection.

P/N: 08011011300 Rev.: A 81


3. Using a 2 mm punch, push out the extractor  and extractor hole
plug  from the front of the assembly.

3
2 mm Punch
# Description
1 Locking Pin
2 Securing Pin Assembly
3 Extractor 4
D I SA S S E M B LY & A SS EMB LY I NSTRUCTIONS

4 Extractor Hole Plug

1
2

4. Using a 3 mm punch and a hammer, remove the general pin .

5
# Description
5 General Pin

82 Operator Manual TAVOR ® SAR


Assembly

NOTE Perform step 1 and step 2 below to convert the


blowback recoil mechanism to opposite hand ejection.

1. Using a 3 mm punch and a hammer, install the general pin  on


the required side of the assembly.

2. Install extractor  and extractor hole plug  on the required


sides in the assembly.

D I SA S S E M B LY & A SS EMB LY I NSTRUCTIONS


3. From the rear of the assembly, adjust the position of extractor 
and extractor hole plug . Use a flat screwdriver. DO NOT FORCE
THE PINS INTO PLACE.

3
# Description 4
3 Extractor
4 Extractor Hole Plug

4. Insert the firing pin  into the breech block.

5. Push the firing pin locking pin  all the way in and close the
securing pin assembly  inside the breech block.

P/N: 08011011300 Rev.: A 83


14.2.2 Cocking Group

Tools & Materials • 2 mm Allen wrench


• 2 mm punch
• Plastic hammer

Initial Setup Cocking group removed (see p. 70).

Disassembly
D I SA S S E M B LY & A SS EMB LY I NSTRUCTIONS

6. Using a 2 mm punch and a hammer, remove general pin .

7. Pull cocking handle subassembly  off the cocking guide.

# Description
1 General Pin
2 Cocking Handle Subassembly

1
2

8. Separate cocking bar subassembly .

# Description
3 Cocking Bar Subassembly

84 Operator Manual TAVOR ® SAR


9. Use a 2 mm Allen wrench to unscrew two retaining screws  and
remove side rail .

# Description
4 Retaining Screw 5
5 Side Rail

D I SA S S E M B LY & A SS EMB LY I NSTRUCTIONS


4
Detail A x2

Assembly

1. Place cocking bar subassembly  on the corresponding side of


the cocking guide.

2. Put cocking handle subassembly  on the cocking handle lever.


Using a 2mm punch and a hammer, secure cocking handle
subassembly  with general pin .

3. Place side rail  on the opposite side of assembly, according to


the position indicator, as shown in Detail A of step 9 of the
disassembly procedure above.
Tighten two retaining screws  with a 2 mm Allen wrench.

P/N: 08011011300 Rev.: A 85


14.2.3 5.56 NATO/9mm Para Barrel Group*

Tools & Materials 3 mm Allen wrench

Initial Setup Barrel group removed (see p. 72).

Disassembly

1. Using a 3 mm Allen wrench, release two adapter retaining


screws . DO NOT REMOVE THE SCREWS COMPLETELY.
D I SA S S E M B LY & A SS EMB LY I NSTRUCTIONS

2. Separate two rail base units  from barrel unit .

x2 x2
2 1
3

# Description
1 Retaining Screw
2 Rail Base Unit
3 Barrel Unit

Assembly

1. Install two rail base units  on barrel unit .

2. Tighten adapter retaining screws  using a 3 mm Allen wrench.

*. This procedure does not apply to 300 BLK barrels.

86 Operator Manual TAVOR ® SAR


14.2.4 Body Assembly
This section provides removal/installation procedures for the following
body components and parts:

Para. Part/Component

14.2.4.1 Deflector & Deflector Frame

14.2.4.2 Ejection Port Cover & Cover Base

14.2.4.3 Safety Lever and Safety Pivot Cover

D I SA S S E M B LY & A SS EMB LY I NSTRUCTIONS

P/N: 08011011300 Rev.: A 87


14.2.4.1 Deflector & Deflector Frame*

Caliber 5.56 NATO/ 300 BLK


9mm Para

Tools & Materials • 9/64” Allen • 3/32” Allen


wrench wrench
• Loctite 242 or • Loctite 242 or
equivalent equivalent

Initial Setup Recoil mechanism removed (see p. 64).


D I SA S S E M B LY & A SS EMB LY I NSTRUCTIONS

Removal

Using an Allen wrench, unscrew deflector tightening screw 


and remove deflector  deflector frame .

Ejection
Port Shield

# Description
2
1 Deflector Tightening Screw
2 Case Deflector
1 3 Deflector Frame

Installation

1. Place deflector  and deflector frame  on the ejection port


shield on the corresponding side of the rifle body.

2. Apply a thin coat of Loctite 242 or equivalent to deflector


screw  and tighten using an Allen wrench.

*. Deflector frame is only used with gas-operated models.

88 Operator Manual TAVOR ® SAR


14.2.4.2 Ejection Port Cover & Cover Base

Tools & Materials Flat screwdriver

Initial Setup Recoil mechanism removed (see p. 64).

Removal

1. Gently pry up the rear edge of ejection port cover  with a flat
screwdriver, slide rearward off the rifle body.

D I SA S S E M B LY & A SS EMB LY I NSTRUCTIONS


2. Remove cover base .

Pry here to remove.

(Ref) 1

# Description
1 Ejection Port Cover
2 Cover Base

1
2

Installation

1. Place cover base  on the corresponding side of the rifle body.

2. Slide ejection port cover  into place.

P/N: 08011011300 Rev.: A 89


14.2.4.3 Safety Lever and Safety Pivot Cover

Tools & Materials 2 mm punch

Initial Setup Recoil mechanism removed (see p. 64).

Removal

1. Move safety lever  to the F (FIRE) position.

2. Depress safety left plunger  with a 2 mm punch and slide


D I SA S S E M B LY & A SS EMB LY I NSTRUCTIONS

safety lever  off safety assembly .

3. On the opposite side, depress safety right plunger  with a 2 mm


punch and slide safety pivot cover  off safety assembly  (see
View A of the figure below).

Installation

1. On the corresponding side of the rifle body, depress safety right


plunger  with a 2 mm punch and install safety pivot cover 
on safety assembly .

2. On the opposite side, depress safety left plunger  with a 2 mm


punch and install safety lever  on safety assembly .

90 Operator Manual TAVOR ® SAR


View A (Ref) # Description
3 1 Safety Lever
2 Left Plunger
3 Right Plunger
(Ref) 5 4 Safety Pivot Cover
5 Safety Assembly
5
c
(Ref) 4

A
4

D I SA S S E M B LY & A SS EMB LY I NSTRUCTIONS


5
1

(Ref)
2
5 (Ref)

a 1 (Ref) b
1 (Ref)

P/N: 08011011300 Rev.: A 91


14.2.5 Magazine Adapter Assembly*

Tools & Materials • 3 mm punch


• Plastic hammer

Initial Setup Magazine adapter assembly removed


(see p. 75).

Disassembly

Use the 3 mm punch to knock out two fastening pins .


D I SA S S E M B LY & A SS EMB LY I NSTRUCTIONS

1.

2. Remove ejector .

# Description
1 Fastening Pin
2 Ejector

x2
1

Assembly

1. Insert ejector  in the corresponding side of assembly.

2. Using a hammer and punch, reinsert the pins .

*. Magazine adapter is only used with 9mm Para versions.

92 Operator Manual TAVOR ® SAR


STOP! You should not disassemble your
! TAVOR® SAR rifle any further, unless you are a factory-
trained and certified armorer.

WARNING! Further disassembly by individuals who


! are not factory-trained and certified as TAVOR® SAR
armorers can result in damage to or destruction of
the rifle, voiding of the warranty, and possibly the
creation of UNSAFE CONDITIONS THAT COULD RESULT IN
DEATH OR SERIOUS INJURY.

E XP LODE D V IEW D I AG R A M S
15 Exploded View Diagrams

This section provides the exploded view diagrams for the following
models of the TAVOR® SAR:

Para. Rifle Assembly

15.1 TAVOR® SAR 5.56 NATO

15.2 TAVOR® SAR 5.56 NATO IDF Version

15.3 TAVOR® SAR 300 BLK

15.4 TAVOR® SAR 9mm Para

P/N: 08011011300 Rev.: A 93


E XP LODE D V IEW D I AG R A M S

94
 


 




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9mm Para 

E XP LODE D V IEW D I AG R A M S
16 Limited Product Warranty
1 This Warranty is given by "IWI US, Inc." solely to the original
purchaser (the “Purchaser”) of IWI US, Inc.'s TAVOR ® SAR SEMI-
AUTOMATIC RIFLE (the “Product”) for a period of 5 years
commencing from the date of Product retail purchase (the “Warranty
Period”).
2 Subject to the limitations and exclusions contained below,
IWI US, Inc. warrants the Product to be free from defects in design,
materials and workmanship. Consequently, should any failure to
conform to this Warranty be discovered and brought to the attention
of IWI US, Inc. during the Warranty Period, and be substantiated by
examination at IWI US, Inc.'s facility or by duly authorized and
L IMITED P ROD U CT W ARRA NTY

certified field personnel on IWI US, Inc.'s behalf, IWI US, Inc., at its
sole option and free of charge, shall either repair, replace or refund
the purchase price of any non-conforming Product.
3 This Warranty shall only apply provided that:
3.1 The Product has been transported and stored, handled, maintained,
operated and used properly; all in accordance with IWI US, Inc.’s
instructions found in this manual.
3.2 No changes, repairs or services were made to the Product by any
party other than IWI US, Inc. or an authorized representative of
IWI US, Inc.
3.3 The Product was not damaged as a result of improper operation,
misuse (whether intentional or otherwise), abuse, negligence,
accident or flood, fire, earthquake or other external causes.
3.4 Only appropriate, non-defective new commercial ammunition was
fired from the Product.
3.5 The defective Product and/or defective parts shall have been
returned by the Purchaser to IWI US, Inc. immediately upon
request in conformance with IWI US, Inc.'s return procedures.
4 This Warranty does not apply to:
4.1 Maintenance, repair or replacement of parts due to normal wear and
tear.
4.2 Expendable items such as batteries (including battery leaks), bulbs,
cleaning supplies and other consumables.
4.3 Firing the Product with an obstruction in the barrel.

98 Operator Manual TAVOR ® SAR


4.4 Any cosmetic damage that does not impede form, fit, and function of
the Product.
4.5 Products that show evidence of tampering.
4.6 IWI US, Inc. does not warrant that the operation of the product will
be uninterrupted, or error-free, or free of stoppages or malfunctions.
5 In the event a Product returned to IWI US, Inc. is not defective in
design, materials or workmanship or not returned within the
Warranty Period, a test and evaluation charge, as determined by
IWI US, Inc. will apply.
6 No implied warranty is made to any accessory items attached or
appurtenant to the Product.
7 IWI US, Inc. will be the sole determining evaluator and authority for
adjudicating Warranty claims hereunder.

L IMITED P ROD U CT W ARRA NTY


8 THE REPAIR, REPLACEMENT, OR REFUND AS PROVIDED
HEREINABOVE IS THE SOLE AND EXCLUSIVE REMEDY OF THE
PURCHASER, AND IS PROVIDED IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OF IMPLIED, INCLUDING, WITHOUT
LIMITATION, THE IMPLIED WARRANTIES OF
MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE,
NON-INFRINGEMENT, COURSE OF DEALING AND USAGE OF
TRADE. IN NO EVENT SHALL IWI US, INC. BE LIABLE TO
PURCHASER, PURCHASER'S CUSTOMERS OR ANY THIRD PARTY,
WHETHER IN CONTRACT OR TORT (INCLUDING NEGLIGENCE
AND STRICT LIABILITY) FOR DAMAGES IN EXCESS OF THE
PURCHASE PRICE OF THE PRODUCT, OR FOR ANY INDIRECT,
INCIDENTAL, SPECIAL, PUNITIVE, OR CONSEQUENTIAL
DAMAGES OR EXPENSES OF ANY KIND, OR PERSONAL INJURIES
OR DAMAGE TO PROPERTY OF ANY KIND OR CHARACTER, OR
LOSS OF REVENUE OR PROFITS, LOSS OF USE, LOSS OF
BUSINESS, LOSS OF INFORMATION OR DATA OR OTHER
FINANCIAL LOSS ARISING OUT OF OR IN CONNECTION WITH
THE ABILITY OR INABILITY TO USE THE PRODUCT TO THE FULL
EXTENT THESE DAMAGES MAY BE DISCLAIMED BY APPLICABLE
LAW.
9 Some states do not allow the exclusion of consequential or incidental
damages, so the above limitations may not apply to you.

P/N: 08011011300 Rev.: A 99


17 Repair Services

If you need assistance with your firearm, please call


Tel: +1 (717) 695-2081, Monday through Friday, 8:00AM to 4:00PM
US Eastern time and ask to speak to Customer Service. If it is
determined that shipment of your firearm to IWI US, or an authorized
IWI US, Inc. Service Center is warranted, please prepare and ship as
follows:

1. Request a Return Authorization number (RA#) from the


IWI US, Inc. Customer Service Representative. Please note that
IWI US, Inc. will refuse return/repair shipments without a RA#.

2. Record the serial number of your firearm before packing and


shipping.
R E PA I R S E RV I C E S

3. Check to make sure your firearm is unloaded.

4. Remove all accessories from the firearm to prevent loss or


damage. IWI US, Inc. will not be responsible for any loss or
damage to non-IWI US, Inc. firearms or accessories.

5. Pack your firearm in the original box. If the original box is not
available, pack your firearm in a box that will protect it from any
handling and/or shipping damage. Be sure that there are no
markings and/or words on the outside of the box that indicate
there is a firearm inside the box. This will help to deter theft of the
firearm while in-transit to IWI US, Inc.

6. Enclose a letter with the firearm detailing the model name and
serial number of your firearm along with a full description of the
problem. Be sure to include your full name and street address city
and state, including zip code, daytime telephone number and
email address.

100 Operator Manual TAVOR ® SAR


7. Ship your firearm by UPS, FedEx or USPS (US Postal Service).
IWI US, Inc. is not responsible for damage or loss during
shipment, so you may elect to purchase insurance from the
carrier. Ship to the following address:

IWI US, Inc.


Attn. Service Department
RA# _________________
1441 Stoneridge Drive Middletown, PA 17057

WARNING!
!
DO NOT SEND LIVE AMMUNITION OR
SPENT (FIRED) SHELLS/CARTRIDGES IN

R E PA I R S E RV I C E S
YOUR FIREARM OR IN THE SAME BOX WITH
YOUR FIREARM. THIS IS A VIOLATION OF
FEDERAL LAW. IF YOU FEEL YOU MUST
SEND SPENT (FIRED) SHELLS/CARTRIDGES,
PLEASE SHIP THEM IN A SEPARATE PACK-
AGE AND INCLUDE A COPY OF THE LETTER
THAT YOU PACKED WITH YOUR FIREARM.

P/N: 08011011300 Rev.: A 101


30.649 cm
Copyright © 2017 by IWI US, Inc.
This document is the property of IWI US, Inc. (“IWI US, Inc.”) and contains proprietary
and confidential information. IWI US, Inc. reserves the whole rights to this document
and to the data/invention/content herein described. This document may only be used
for the specific purpose and under the terms of the license granted by IWI US, Inc. to
the recipient. Acceptance of this document will be construed as acceptance of the
foregoing conditions. Any unauthorized use of the document may violate copyright,
trademark, privacy and publicity laws and other civil and criminal statutes and
contractual rights.
In the interest of product improvement, its design and performance characteristics
may be changed at any time without prior notice.
English Edition Printing May 28, 2017
Cardinal Rules of Firearms Safety
• Treat all guns as if they were loaded.

• Point the muzzle in a safe direction at all times. (A


“safe direction” is one in which no one would be
injured if the gun were to discharge.)

• Keep your finger off the trigger and outside the


trigger guard until you are aimed at a safe target
and intend to fire.

• Be sure of your target and what's around and


beyond it.

• When you pick up a gun that, even for an instant,


has been out of your direct, continuous control,
while following the above rules, open the gun's
action (recoil mechanism) and determine whether
or not the gun is loaded.

• All guns left unattended, even briefly, must be


made inoperable or inaccessible to children and
other unauthorized users.

IWI US, Inc. • 1441 Stoneridge Drive • Middletown, PA 17057


Tel: +1 (717) 695-2081 Fax: +1 (717) 412-0873 [email protected]

WWW.IWI.US

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