Project Profile ON Surgical and Medical Face Mask

PROJECT PROFILE
ON
SURGICAL AND MEDICAL FACE MASK
NAME OF THE PRODUCT SURGICAL AND MEDICAL FACE

MASK
QUALITY & STANDARD BIS IS 16289: 2014MEDICAL

TEXTILES SURGICAL FACE MASKS
SPECIFICATION
PRODUCTION CAPACITY The production capacity of the unit
at 75% capacity utilisation.
MONTH & YEAR OF PREPARATION JUNE, 2020
PREPARED BY MSME - Development Institute,

Ministry of Micro, Small & Medium
Enterprises,
Government of India
Narasapur X Raods,Balanagar,
Hyderabad-500037.
Tele. 040-23078131/132/133
email: [email protected]
Website: msmehyd.ap.nic.in
PROJECT PROFILE ON DISPOSABLE SURGICAL AND MEDICAL FACE MASK
INTRODUCTION:
Surgical face masks are worn by health care professionals during surgery or while tending to
patients in order to avoid contact with bacteria shed in the form of liquid droplets and aerosols
from the mouth and nose or infectious blood and body fluids. Surgical face masks are used as a
protective barrier to prevent cross-contamination among patients and surgeons. They are made
mostly from non-woven fabric and are available in the two-layer and three- layer form. Surgical
face masks are used in operation theatres and every area of health care that requires patient
inspection. Rise in awareness regarding airborne infections has led to an increase in usage of
surgical face masks in not only large health care facilities but also smaller ones across the world.
The usage of surgical face masks has increased among the general public owing to the rise in
outbreaks of airborne diseases in recent times. The inevitable use of surgical face masks and
lower threat of their substitutes are expected to propel the global surgical face masks market
during the forecast period.
MARKET POTENTIAL:
Increase in aging population, prevalence of hospital acquired infections (HAIs), and rise in
demand of improved healthcare facilities in the developing economies drive the market. The
global disposable medical masks market is segmented based on type, end user, and region. On
the basis of type, the market is bifurcated into facemasks and respirators. Based on application,
it is categorized into hospitals & clinics, industrial, individual and others. The global surgical face
mask market can be segmented based on distribution channel, end- user, and region.
Healthcare professionals or the general public are the end users of surgical face masks. Surgical
face masks are widely available through all distribution channels, and owing to the rise in
number of outbreaks, the usage of surgical masks is expected to increase considerably in the
near future. In terms of distribution channel, the global surgical face mask market can be
segregated into independent pharmacies, online sales, hospital pharmacies, retail stores, and
others.
BASIS AND PRESUMPTIONS:

The unit will work for 8 hours shift on working days for 300 working days in a year. The capacity
utilization of the machine is assumed as 75% for the 1st year.
IMPLEMENTATION SCHEDULE:
The project can be implemented in 6 months after sanction of loan
TECHNICAL ASPECTS:
1. Process of Manufacturing:
One set mask machine is connected to three mask ear belt welding machines. After the
mask body is made, the conveyor belt is sent to the ear belt welding machine for ear
belt welding. It can complete an ear mask and only one operator can operate the whole
production line. The production line realizes the full automatic production of plane
mask, mainly including coil feeding, folding, pressing, nose rib feeding, mask shaping,
mask cutting, ear feeding and welding, finished product cutting and other processes.
The mask is comfortable to wear, no pressure, good filtering effect, can be used in
health care, electronics and other industries.
2. Quality Specification:
BIS IS 16289: 2014MEDICAL TEXTILES SURGICAL FACE MASKS SPECIFICATION
3. Production Capacity per Annum:
Quantity: 64,80,000 nos of 3 ply disposable mask
Value: Rs. 6,48,00,000.00 of net sales
4. Power Requirement: 3 phase
Mask Making Machine: 10 KW
Ear loop welding machine: 2.7 KW
TOTAL CAPITAL INVESTMENT:

S. No Description Value (Rs in lakhs)
1 Fixed capital 9,618,000.00
2 Working capital for 3 months 10,660,132.50
3 Pre-operative expenses 100,000.00
Total Cost 20,378,132.50
MEANS OF FINANCE:
1. Promoter’s Contribution (25% of Total Investment): Rs. 2,665,033.13
2. Bank Loan (Total Investment- Promoter’s Contribution): Rs. 17,713,099.38
FINANCIAL ASPECTS:
I. FIXED CAPITAL:
i. Land & Buildings: Covered Area of 300 sq.m on rent of Rs. 25,000 per month
ii. Machinery & Equipment:
S. Machine Description Quantity Rate/Unit Total Cost

No
Automatic 3 layer non woven
1 1 2,419,000.00 2,419,000.00
body making machine
Automatic Face mask ear loop
2 3 2,183,000.00 6,549,000.00
welding machine
Electrification, Control Panels
3 and 1 500,000.00 500,000.00
Cabling, Transformer, etc.
4 Office Equipment 1 100,000.00 100,000.00
5 Furniture and Fittings 1 50,000.00 50,000.00
Total 9,618,000.00
II. WORKING CAPITAL:

i. Staff & Labour per month:
S.No Designation Rs/ month
Factory Manager(Engineer)-
1 25,000.00
1 No
2 Supervisor-1 No 16,325.00
3 Skilled Worker-2 Nos 32,650.00
4 Unskilled Worker-2 Nos 29,650.00
5 Accountant-1 No 17,750.00
6 Security-1 No 17,750.00
Total 139,125.00
Perquisite (%) 13,912.50
Total 153,037.50
ii. Raw Material per month:

S.No Description Quantity Rate/Unit Rs/month
1 Non woven PP fabric 5500 kg 140 7,70,000.00
2 Melt blown Non woven 2750 kg 180 4,95,000.00
fabric
3 Ear loop for masks 270000 m 2 540,000.00
4 Nose clips for masks 540000 2 10,80,000.00
5 Packaging material 3,00,000.00
Total 31,85,000.00
iii. Utilities per month:
S.No Description Quantity Rate/Unit Rs/month
1 Power 144.8 KWH 7 25,340.00
2 Water 5000.00
Total 30,340.00
iv. Other Expenses per month:

S.No Description Rs/month
1 Transport 20,000.00
2 Office administration &
Miscellaneous expense 20,000.00
3 Insurance andTaxes 20,000.00
4 Repair and Maintenance 100,000.00
Total 1,60,000.00
v. Total Working Capital per month:

S.No Description Rs/month
1 Rent 25,000.00
2 Staff & Labour 1,53,037.50
3 Raw Materials 31,85,000.00
4 Utilities 30,340.00
5 Other Expenses 1,60,000.00
Total 35,53,377.50
COST OF PRODUCTION PER ANNUM:

S. No Description Rs/year
1 Total Recurring expenditure 42,640,530.00
2 Depreciation on furniture 10% 5,000.00
3 Depreciation on plant & machinery 15% 14,20,200.00
4 Interest on capital investment 14% 28,52,938.55
Total cost of production 4,69,18,668.55
TURNOVER PER YEAR:
S.No Item Quantity Rate/unit Total Sales
1 Surgical Mask 6480000 10.00 6,48,00,000.00
FIXED COST PER YEAR:
S.No Description Rs/year
1 Depreciation on furniture 10 % 5,000.00
2 Depreciation on plant & 15 % 14,20,200.00
machinery
3 Interest on capital investment 14 % 28,52,938.55
4 Salary & Wages 40% 734,580.00
5 Other Expenses 40% 913,632.00
6 Rent per annum 300,000.00
Total 6,226,350.55
PROFIT ANALYSIS:
1) Net profit:
(Sales-Total cost of production) : 6,48,00,000.00-4,69,18,668.55= 17,881,331.45
2) % Profit on Sale:
(Profit /Sale) X 100: (17,881,331.45/6,48,00,000.00)X 100 = 27.59%
3) % Return on Investment :
(Profit/Investment) X 100 : (17,881,331.45/ 20,378,132.50) X 100 = 87.75%
4) Break-Even Analysis:
FC/(FC + Profit) X 100 = 6,226,350.55 /( 6,226,350.55 +17,881,331.45) X 100 = 25.83%
MACHINERY SUPPLIERS:
1) M/s Sujeeth Industries, Ananthagiri Road, Kodad-508206, Suryapet, Telangana, Mobile:
8886753456, email: [email protected]
2) SK Machines, No:166, Savitri Nagar, Vinayagapuram, Saravanampatty,Coimbatore -
641035, Tamil Nadu, India, Mobile: +919042591545 / +919943181049,
Website:www. skmachines.net
3) Sky Engineering Company , (Importer Of Paper Cup ,Noodles, Non Woven Bag Making
Machines); # 2-1-60/5,LaxmaReddycolony,Near Uppal Metro Station,
Hyderabad-500039,Ph:9553318899,7799632717, www.skyengineeringcompany.com

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PROJECT PROFILE

NAME OF THE PRODUCT SURGICAL AND MEDICAL FACE

QUALITY & STANDARD BIS IS 16289: 2014MEDICAL

MONTH & YEAR OF PREPARATION JUNE, 2020

PREPARED BY MSME - Development Institute,

BASIS AND PRESUMPTIONS:

TOTAL CAPITAL INVESTMENT:

S. Machine Description Quantity Rate/Unit Total Cost

II. WORKING CAPITAL:

ii. Raw Material per month:

iv. Other Expenses per month:

v. Total Working Capital per month:

COST OF PRODUCTION PER ANNUM:

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