Manual KX6
Manual KX6
Manual KX6
'09·KX-SM -128
SERVICE MANUAL
• Note
Regarding the Duct Connected-High static Pressure-type Outdoor Air Processing
Unit Series (FDU500∼1800FKXE6), refer to the DATA BOOK No.'08 • KX-DB-122
- -
CONTENTS
The figure below shows the remote control with the cover opened.
Cover
* All displays are described in the liguid crystal display for explanation.
––
1.2 Operation control function by the indoor controller
(1) Operations of functional items during cooling/heating
Operation Cooling Heating
Thermostat Thermostat Fan Thermostat Thermostat Hot start Dehumidify
Functional item ON OFF ON OFF (Defrost)
Compressor � � � � � � �/�
4-way valve � � � � � �(�) �
Outdoor fan � � � � � �(�) �/�
Indoor fan � � � �/� �/� �/� �/�
Louver motor �/� �/� �/� �/� �/�
Drain pump (4) Thermostat ON: �
(2)
� �
(2)
�
(2)
�/�
Thermostat OFF: �(2)
Note (1) �: Operation �: Stop �/�: Turned ON/OFF by the control other than the room temperature control.
(2) ON during the drain motor delay control
(3) Drain pump ON setting may be selected by the indoor unit function setting of the wired remote controller.
Timer � � �
OFF timer � � �
ON timer � � �
Weekly timer � � �
––
(4) Remote controller display during the operation stop
(a) “Centralized control ON” is displayed always on the LCD under the “Center/Remote” and “Center” modes during the
operation stop (Power ON). This is not displayed under the “Remote” mode.
(b) If this display is not shown under the “Center/Remote” mode, check if the indoor unit power switch is turned on or not.
(5) Hot start (Prevention of cold draft during heating)
At the startup of heating operation, at resetting the thermostat, during defrosting operation and at returning to heating, the
indoor fan is controlled by the indoor heat exchanger temperature (detected with ThI-R) to prevent the cold draft.
Judgment by heating start thermostat
Fan Fan
Lo OFF
35 25 35
Indoor heat exchanger temp. (˚C) Indoor heat exchanger temp. (˚C)
Heat exchanger temp. 35˚C or higher, or after 7 minutes Heat exchanger temp. 35˚C or higher, or after 7 minutes
Note (1) Heating preparation is displayed during the hot start (when the compressor is operating and the indoor fan does not provide the set airflow volume).
––
(8) Filter sign
As the operation time (when ON/OFF switch is at ON) accumulates to 180 hours (1), “Filter cleaning” is displayed on the
remote controller. (This is also displayed when the unit is in trouble and under the centralized control, regardless of ON/OFF)
Note (1) Time setting for the filter sign can be made as shown below using the indoor function of wired remote controller “Filter sign setting”. (It is set at 1 at the
shipping from factory.)
(2) After the setting time has elapsed, the “Filter cleaning” is displayed and, after operating for 24 hours further (counted also during the stop), the unit stops.
(9) Auto swing control [Applicable model: FDT, FDTC, FDTW, FDTS, FDTQ (Excepted duct panel model) FDK
and FDE]
(a) Louver control
(i) Press the [Louver] button to operate the swing louver when the air conditioner is operating.
“Auto wind direction” is displayed for 3 seconds and then the swing louver moves up and down continuously.
(ii) To fix the swing louver at a position, press one time the [Louver] button while the swing louver is moving so that
four stop positions are displayed one after another per second.
When a desired stop position is displayed, press the [Louver] button again. The display stops, changes to show the
“Louver stop” for 5 seconds and then the swing louver stops.
(iii) Louver operation at the power on
The louver swings one time automatically (without operating the remote controller) at the power on.
This allows inputting the louver motor (LM) position, which is necessary for the microcomputer to recognize the
louver position.
Note (1) If you press the Louver button, the swing motion is displayed on the louver position LCD for 10 second. The display changes to the “Auto wind
direction” display 3 seconds later.
(b) Automatic louver level setting during heating
While hot start operation and heating thermostat OFF operation, the louver keeps the level position (In order to prevent
the cold draft) whether the auto swing switch is operated or not (auto swing or louver stop), The louver position display
LCD continues to show the display which has been shown before entering this control.
(c) Louver-free stop control
When the louver-free stop has been selected with the indoor function of wired remote controller “Louver control setting”,
the louver motor stops when it receives the stop signal from the remote controller. If the auto swing signal is received
from the remote controller, the auto swing will start from the position where it was before the stop.
Note (1) When the indoor function of wired remote controller “Louver control setting” has been switched, switch also the remote control function “Louver
control setting” in the same way.
––
(11) Drain motor (DM) control [Applicable type: FDT, FDTC, FDTW, FDTS, FDTQ, FDUM, FDQS and FDU90~140]
(a) Drain motor (DM) start operation at the same time when compressor ON at cooling and dehumidifying mode and
keeps operating for 5 minutes after operation stop, the anomalous stop, thermostat OFF and switching from cooling or
dehumidifying operation to fan or heating operation.
Indoor unit operation mode
Stop (1) Cooling Dehumidifying Fan (2) Heating Note (1) Including the stop from cooling, dehumidifying,
fan and heating operation and the anomalous stop.
Compressor ON Control A (2) Including the “Fan” operation according to the
mismatch of operation modes.
Compressor OFF Control B
(i) Control A
1) If the float switch detects any anomalous draining condition, the unit stops with the anomalous stop (displays E9)
and the drain pump starts.
2) The drain motor keeps operating while the float switch is detecting the anomalous condition.
(ii) Control B
If the float switch detects any anomalous drain condition, the drain motor is turned ON for 5 minutes, and at 10 seconds
after the drain motor OFF it checks the float switch. If it is normal, the unit is stopped under the normal condition or, if
there is any anomalous condition, E9 is displayed and the drain motor is turned ON. (The ON condition is maintained
during the drain detection.)
(b) Drain motor (DM) interlock control
(i) Start conditions
Depending on the function setting of the remote controller, the drain motor is turned ON under either one of the
following conditions.
1) During heating operation (Both the thermostat ON/OFF)
2) During heating operation (Both the thermostat ON/OFF) + Fan operation
3) Fan operation
(ii) Stop conditions
The drain motor is turned OFF 5 minutes after the stop of operations 1) to 3) above.
(12) Operation check/drain pump test run operation mode
(a) If the power is turned on when the dip switch (SW7-1) on the indoor PCB is ON state, it enters the mode of operation
check/drain pump test run. It is ineffective (prohibited) to change the switch after turning power on.
(b) When the communication with the remote controller has been established within 60 seconds after turning power on by the
dip switch (SW7-1) ON, it enters the operation check mode. Unless the remote controller communication is established, it
enters the drain pump test run mode.
Note (1) To select the drain pump test run mode, disconnect the remote control connector (CNB) on the indoor PCB to shut down the remote controller
communication.
(c) Operation check mode
There is no communication with the outdoor unit but it allows performing operation in respective modes by operating the
remote controller.
(d) Drain pump test run mode
When the drain pump test run is established, only the drain pump operates, and during operation the protective functions
by the microcomputer of indoor unit become ineffective.
(13) Indoor heat exchanger anti-frost (anti-frost control)
Thermostat OFF control
1) Thermostat is turned OFF depending on the temperature detected with the heat exchanger sensor (ThI-R1, R2)
during “Cooling” and “Dehumidifying” operations.
5-min timer Thermostat ON OK
Temperature drop
Forced thermostat OFF
Temperature rising
2) For 4 minutes after the thermostat ON, the forced thermostat OFF control for the anti-frost protection is not effective.
a) When temperatures detected by the heat exchanger sensors ThI-R1 and R2 are higher than the anti-frost protection
temperature at 4 minutes after the thermostat ON, the detection starts from the state of thermostat ON.
3) If the temperature detected with the heat exchanger sensor ThI-R1 or R2 has stayed below the anti-frost protection
temperature (-0.5°C) continuously for 5 minutes after 4 minutes of the thermostat ON operation, then the thermostat is
turned OFF forcibly.
The thermostat will be turned ON if temperatures detected by ThI-Ra and R2 picked up in the thermostat ON range.
4) “Anti-frost” signal is sent to the outdoor unit.
––
(14) Anomalous fan motor (FDT and FDK only)
Fan motor will be stopped with displaying “E16”, if it has detected the revolutions of 200 rpm or less continuously for 30
seconds at a rate of 4 times within 60 minutes, after starting the motor.
(15) High ceiling control [Applicable type: FDT, FDTC, FDTW, FDTS and FDE]
When the indoor unit is installed at a high ceiling, the airflow volume mode control can be changed with the indoor function of
wired remote controller “High ceiling setting”.
Setting Standard (Shipping) High Ceiling 1 High Ceiling 2
Remote controller setting Hi Me Lo Hi Me Lo Hi Me Lo
Fan speed Hi Me Lo UHi1 Hi Me UHi2 Hi Me
Note (1) It is set at Standard at the shipping from factory.
(2) At the hot start, heating thermostat OFF, or other, the indoor fan operate at the slow speed tap at each setting.
(16) Hot start
Indoor fan motor control is performed at the start of heating operation.
(a) When the temperature detected with the indoor heat exchanger thermistor (ThI-R1 or ThI-R2) drops 35°C or lower, it
control the fan with AC motor: Lo and DC motor: ULo.
(b) When the heat exchanger thermistor detects 45°C or higher with the fan running at Lo/ULo, it returns to the set airflow
volume.
Set airflow volume
Lo/ULo
35°C 45°C
Heat exchanger thermistor temp. (ThI-R1 or R2)
(c) On the indoor unit of which the thermostat has been turned OFF during heating operation, the fan is turned OFF if the
heat exchanger thermistor temperature (Thi-R1 or Thi-R2) drops 25°C or lower.
(17) Detection room temperature compensation during heating
With the standard specification, the compressor is turned ON/OFF based on the setting temperature of thermostat. However,
when the thermostat OFF is likely to occur earlier because the unit is installed in a condition that warm air tends to accumulate
near the ceiling, the setting can be changed by using the indoor function of wired remote controller “Heating room temperature
compensation”. Since the compressor is turned ON/OF at one of the setting temperature at +3, +2 or +1°C, the feeling of
heating can be improved. However, the upper limit of setting temperature is 30°C.
Operation Operation
Standard Compressor With setting at +3°C Compressor
Stop Stop
–1 +1 +2 +4
Setting temperature Setting temperature
Room temp. (deg) Room temp. (deg)
––
• Heating output: Outputs DC12V relay drive signal during heating operation.
• Compressor ON output: Outputs DC12V relay drive signal when the compressor is operating.
• Error output: When any anomalous condition occurs, it outputs DC12V relay drive signal.
(b) Remote operation input
Remote operation inputs (switch input, timer input) connectors (CnT) are provided on the indoor control PCB.
However, the remote operation by the CnT is not effective when “Center mode” is selected with the air-conditioner.
(i) At the shipping from factory [Indoor function of wired remote controller “External input selector” is
set at the level input.]
• Startup at the input signal to CnT OFF ON [Edge input] … Air-conditioner ON
• Stop at the input signal to CnT ON OFF [Edge input] … Air-conditioner OFF
ON ON
CnT input OFF OFF OFF
Note (1) ON marked with * means ON by a remote
ON ON *ON controller switch or other.
Air-conditioner A OFF OFF OFF
*ON ON ON
Air-conditioner B
OFF OFF
(ii) When the setting is changed to the pulse input at site using the indoor unit function of wired
remote controller “External input selector”
It becomes effective only when the input signal to CnT is changed OFF➝ON and the air-conditioner operation [ON/
OFF] is inverted.
ON ON
CnT input OFF OFF OFF
ON
Air-conditioner A OFF OFF
ON ON
OFF
Air-conditioner B
––
1.3 Operation control function by the remote controller
(1) Switching sequence of the operation mode switches of remote controller
SW2 SW2
A
B
親
M
SW1 S
SW1子
X Y
––
1.4 Operation control function by the outdoor controller
(A) Normal control
(1) Operation of major functional components under each operation mode
Operation Cooling Heating
mode Fan Dehumidify
Functional
Components Thermostat ON Thermostat OFF Thermostat ON Thermostat OFF Defrost
Remote controller Remote controller Remote controller Remote controller Intermittent →� /�
Indoor unit fan command command command command operation
Indoor unit electronic Overheating Model-specific
Outlet temperature Slight opening aperture opening Overheating
expansion valve control response Fully open Fully closed control response control angle Control Response
Compressor [CM1] � � � /�
Magnetic contactor CM1
�/
[52X1]
Compressor [CM2] /� � � /� � /�
Magnetic contactor CM2
�
[52X2]
Outdoor unit fan [FMo-1] /� � �/ /� � →� /�
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(2) Compressor control (Master unit/slave unit)
(a) Starting compressor
(i) Compressor starting order (2 compressors specification)
After turning the power on, firstly CM1 compressor starts. (In case of the combination use, it is CM01 of master
unit) And corresponding to the condition of under-dome temperature and to the required capacity of indoor units
thermostat ON, the next compressor will start sequentially, and finally maximum 4 compressors ( in case of combi-
nation use) will start simultaneously.
1) Single use
The range of frequency for each compressor corresponding to the heat load is shown in below mentioned table.
(The table shows the case that CM1 starts first. If CM2 starts first, the frequency of CM2 should be applied that
of CM1 shown in heat load zone 1 instead.)
Following tabel is shown the case that the maximum compressor frequency is 120Hz.
Heat load zone 0 1 2
CM1 0Hz 20~112Hz (22~92Hz) 42 (34)~120Hz
CM2 0Hz 0Hz 42 (34)~120Hz
Note (1) Value in ( ) are for the models FDC615, 680KXE6
2) Combination use
The range of frequency for each compressor corresponding to the heat load is shown in below mentioned
table. (The table shows the case that CM01 starts first. If CM11 starts first, the frequency of CM11 should be
applied that of CM01 shown in heat load zone 1 instead.)
Heat load zone 0 1 2 3
CM01 0Hz 20~112Hz (20~92Hz) 42~112Hz (34~92Hz) 42~120Hz (34~120Hz)
Master unit
CM02 0Hz 0Hz 0Hz 42~120Hz (34~120Hz)
Slave unit CM11 0Hz 0Hz 42~112Hz (34~92Hz) 42~120Hz (34~120Hz)
CM12 0Hz 0Hz 0Hz 42~120Hz (34~120Hz)
Note (1) Value in ( ) are for the models FDC1180~1360KXE6
(Reference)
Change in number of compressors operating
4-compressors
2-compressors
80Hz × 2 112Hz × 2
(66Hz × 2) (92Hz × 2)
1-Compressor
80Hz 112Hz
(60Hz) (92Hz)
Note (1) Value in ( ) are for the models FDC615, 680KXE6 and FDC1180~1360KXE6
(2) After recovery of power blackout, starting order of compressor is always CM01of master unit.
- 10 -
(3) Starting control of the compressor (Master unit/Slave unit)
According to the elapsed time after power ON and to the number of start-up, the starting control method of compressor is
shown in following table. However during the defrost control, oil return control and oil equalization control, the starting control
method of compressor is depended on that of the each control.
Conditions Starting method
① The 1st startup after 45minutes or more has elapsed since After 4-way valve switching safeguard, "compressor
power ON, or the subsequent startup after the protective start control A" will be perfomed according to the
compressor has been stopping for 45 minutes or longer crankcase heater ON time. (See followings)
with keeping the power ON.
② The 1st startup after less than 45 minutes has elasped After 4-way valve switching safeguard, "compressor
since power ON protective start control B" will be perfomed according to the
crankcase heater ON time. (See next page)
③ The startup other than ① and ② mentioned above. After 4-way valve switching safeguard, "compressor
protective start controls" will be perfomed.
- 11 -
4) When the under-dome temperature (detected by Tho-C) exceeds 20°C and the under-dome superheat is 15degC, the
compressor protective start control "A" is cancelled and the inverter frequency will be increased by 5Hz per 25 seconds.
(d) Compressor protective start control "B" according to the crankcase heater ON time (Master unit/Slave
unit)
If it is the 1st startup after the cumulative crankcase heater ON time has elapsed less than 45 minutes since power ON
1) After 4-way valve switching safeguard, inverter frequency is set at 20Hz. And during reducing frequency to 20Hz
after 4-way valve switching safeguard, if the time for reaching to 20Hz is elasped 1 minutes after startup, it is set at
the maximum frequency after 1 minute elasped (20Hz).
2) During the period of 18 minutes after the inverter frequency reaches to 10Hz (the frequency to complete startup op-
eration), the maximum inverter frequency will be increased from 20Hz by 5Hz per 2 minute.
3) From 18 minutes to 24 minutes after startup, the maximum inverter frequency will be increased by 5Hz per 1 minute,
and this control will end when 24 minutes is elapsed after startup.
4) After this control ends once, if it is the 2nd startup or the period of 45 minutes after th power ON is elapsed, this con-
trol will be shifted to the compressor protective start control "A".
5) If the compressor stops within 24 minutes after startup, and when the compressor starts again, the compressor protective
start control "B" is performed during the cumlative period of 24 minutes after the initial startup. However when the period
of 45 minutes has elapsed since compressor stopped, the control is shifted to the compressor protective start control "A".
6) When the under-dome temperature (detected by Tho-C) exceeds 20°C and the under-dome superheat is 15degC, the
compressor protective start control "B" is cancelled and the inverter frequency will be increased by 5Hz per 25 sec-
onds.
(4) Solenoid valve (SV6,7) control for oil return from oil separator (Maste unit/Slave unit)
(a) When the compressor starts, the following solenoid valve for corresponding compressor is opened respectively.
(b) SV6, SV7 is kept open for the period of 3 minutes after 4-way valve switching safeguard control and compressor protective
control start.
(c) If the compressor frequency is 80Hz (68Hz) or higher, SV6,7 opens, and if the compressor frequency is 76Hz(64Hz) or
lower, it closes.
SV6, 7 open
SV6, 7 closed
76Hz 80Hz
(64Hz) (68Hz)
Actual compressor frequency (Hz)
Note (1) Value in ( ) are for the models FDC615, 680KXE6 and FDC1180~1360KXE6
(d) If the compressor stops after SV6, 7 opens, SV6, 7 remains open for 3 minutes and 10 seconds, then closes.
ON
Solenoid valve OFF
(SV6, 7)
80Hz or higher OFF
3 minutes
76Hz or 10
20Hz seconds
Compressor Stop lower Stop
15 sec. 3 minutes
Run Compressor
command Starts
- 12 -
(5) Outdoor fan control (Master unit/slave unit)
(a) DC fan motor control
The outdoor fan is controlled from 0th speed to 4th speed, and set the standard speed according to the model and operation
mode.
Under normal condition, 1st speed and 4th speed is standard, and under each condition the stepless fan control between 1st
speed and 4th speed is performed.
(b) Outdoor fan speed and fan motor rotation speed Unit: min-1
FDC335, 400 FDC450
Fan tap Cooling Heating Cooling Heating Remarks
FMO1 FMO2 FMO1 FMO2 FMO1 FMO2 FMO1 FMO2
0th speed 0 0 0 0 0 0 0 0 Stop
1st speed 0 160 0 160 0 160 0 160 1-unit operation min. speed
2nd speed 0 400 0 400 0 400 0 400 1-unit operation max. speed
3rd speed 160 160 160 160 160 160 160 160 2-unit operation min. speed
4th speed 960 960 960 960 1080 1080 1080 1080 2-unit operation max. speed
Unit: min-1
FDC504∼680
Fan tap Cooling Heating Remarks
FMO1 FMO2 FMO1 FMO2
0th speed 0 0 0 0 Stop
1st speed 0 160 0 160 1-unit operation min. speed
2nd speed 0 400 0 400 1-unit operation max. speed
3rd speed 160 160 160 160 2-unit operation min. speed
4th speed 1140 1140 1140 1140 2-unit operation max. speed
- 13 -
(6) Compressor pre-start control (Master unit/slave unit)
(a) The following control is performed when the compressor ON conditions are established.
(i) Pre-start control when the operation mode is same as previous operation mode:
1) In case of "Cooling /Dehumidifying" mode, 4-way valve is turned OFF. In case of "Heating" mode, 4-way valve
is turned ON.
However if the operation mode is same as previous operation mode and 4-way valve is retaing prescribed condi-
tion, the control status of 4-way valve is unchanged.
2) Solenoide valve SV6 and SV7 are turned ON.
3) The opening degree of EEVH1, 2 for heating and EEVSC for subcooling coil are set to the initial opening degree
mentioned in following table. The expansion valves EEVH1, 2 are operated first, and after those operations are
completed, the expansion valve EEVSC will be operated.
(Unit: Pulse)
Item Operation mode
Name Cooling Heating
EEVH1, 2 470 10
EEVSC 32 0
Note (1) Expansion valves of master unit and slave unit are operated respectively.
�Cooling � Heating
Heating
Cooling
FMO1,2 ON
OFF
ON
20S OFF
3 minutes
CM1 ON
OFF
CM2 ON
OFF
- 14 -
�Heating � Cooling
Heating
Cooling
FMo1,2 ON
OFF
20S ON
3 minutes
3 minutes
OFF
Opening
degree control Full-open
EEVH1,2
Opening
degree control
CM1 ON
OFF
CM2
OFF
(f) Crankcase heater CH1 is turned OFF, when the under-dome temperature (Tho-C1) <
= -40°C and CM1 is ON
(g) Crankcase heater CH2 is turned OFF, when the under-dome temperature (Tho-C2) <
= -40°C and CM2 is ON
(Note) (f) and (g) are the protection for thermistor (Tho-C1, -C2) breakage
- 15 -
(8) Defrrosting (Master unit/Slave unit)
If the defrost starting conditions at the outdoor heat exchanger are established, defrost operation starts.
(a) Temperature conditions for defrosting
(i) Conditions for starting defrost
When all of following conditions are satisfied, defrost operation will be started.
1) When the cumulative operation time
Fig.1
Without J15
of the compressor becomes 33 minutes -2 Cold region
specification
- 16 -
(9) Protective control
(a) Discharge pipe temperature control (Master unit/slave unit)
(i) If the discharge pipe temperature (detected with Tho-D1, D2) exceeds the set value, it makes the compressor capacity
control performed and the solenoid valves SV1, 2 (for cooling down the compressor) open according to the compressor
Hz in order to suppress the discharge pipe temperature rising.
1) Compressor capacity control
Compressor capacity is
reduced at 5-second intervals
Retention
Reset
110 120
Discharge pipe temperature (°C) [Tho-D1, D2]
zone A
Note (1) Value in ( ) are for the models FDC615, 680KXE6 and
FDC1180~1360KXE6
zone B
40HZ 45HZ
(33HZ) (38HZ)
• zone A • zone B
ON ON
- 17 -
2) Initiation condition: When the detected current becomes following value.
① Within 2 minutes after starting operation of CM1 and CM2, the capacity control is done at the current safe value
for starting mentioned in a) and b)
② During capacity measurement mode, the capacity control is done at the current safe value for measurement mode
mentioned in a) and b)
a) The inverter primary current (Current safe 1): See following graph
(At starting and at measuring mode, the current safe value is the value (23.5A) at 35ºC of outdoor air tem-
perature)
30
Inverter current (A)
23.5
25
22.3
19.7
20
16.2
15
11.2
10
35 39 43 47 50
- 18 -
ON
CM01
(M=0) OFF
Master unit
(N=0) ON
CM02
(M=1) OFF
Current safe
ON control
CM11 Retain
(M=0) OFF
Slave unit
(N=1) ON
CM12
(M=1) OFF
PI control
Release
⑥ When master unit retains the current safe control information in itself or receive the current safe control informa-
tion from slave unit, master unit send signal of “Current safe protective control” to the indoor units during retain-
ing those information.
4) At-end condition: If either following condition ① or ② is established, the protective control 3) will end and return to
the PI control.
① The detected inverter current is -1A or lower of the current safe value for 3 minutes continuously.
② The detected inverter current is lower than the current safe value for 6 minutes continuously
120
Maximum frequency (Hz)
113
120
96
100
76
80
60 50
40
37 39 43 47 50
Outdoor air temperature (°C)
* Maximum compressor frequency can be corrected by the code P21 of 7-segment input.
Correction value β = 4 × α
(α: Correction coefficient of current safe value)
4) At-end condition: Initiation conditions are not established.
- 19 -
(c) Power transistor temperature (PT) protective control (Master unit/Slave unit)
If the power transistor temperature exceeds 75°C, the compressor speed is controlled.
Retention
Release
72 75
(d) Ventilation fan control for cooling inside control box (Master unit/Slave unit)
If the relationship between the outdoor air temperature (detected with Tho-A) and the inverter frequency (the frequency of
CM1 or CM2, whichever the higher) is in the ventilation fan ON zone in the figure mentioned below and when the CM1
or CM2 is operating, the ventilation fan FMC3 is turned ON.
If once it enters in the zone of ON or OFF, FMC3 control is retained for 1 minute before resetting.
However at the start and stop of compressor, 1 minute retention control is invalid.
When all compressors of the unit are stopped, this control is terminated.
120
Inverter frequency (Hz)
Ventilation fan
ON zone
Ventilation fan
OFF zone
50
20 35
Outdoor air temperature (°C)
- 20 -
(f) Protection for combination of outdoor units (Master unit)
The capacity of connectable outdoor units is checked when the communication check is performed after turning the power
ON.
If the checked result is other than the allowable combinations mentioned in the following table ① it is prohibited to start
operation due to outdoor unit combination error.
When this error occurs, the error code mentioned in the following table ② is displayed on the 7-segment display.
① Combination list
Model HP Normal combination (HP)
P735 26 (12*1+ 14) 12 + 14
P800 28 (14 + 14) 14 + 14
P850 30 (14 + 16) 14 + 16
P900 32 (16 + 16) 16 + 16
P960 34 (16 + 18) 16 + 18
P1010 36 (18 + 18) 18 + 18
P1065 38 (18 + 20) 18 + 20
P1130 40 (20 + 20) 20 + 20
P1180 42 (20*2+ 22) 20 + 22
P1235 44 (22 + 22) 22 + 22
P1300 46 (22 + 24) 22 + 24
P1360 48 (24 + 24) 24 + 24
Note (1) *1 Use FDC335KXE6-K. *2 Use FDC560KXE6-K.
- 21 -
(10) Automatic backup operation (Master unit/Slave unit)
(a) Categorization of automatic backup operation
When the automatic operation is enable, the error stops are categorized as follows and the countermeasures are taken
according to respective category.
① System stop: All stop of master and slave outdoor units
② Unit stop: Stop of the outdoor unit
③ Compressor stop: Stop of the compressor
(b) Control contents of automatic backup operation
(i) Automatic backup operation function becomes effective, when the dip switch SW3-2 on the control PCB of master
unit is turned ON.
(ii) However the switching of SW3-2 is effective only at the power ON (It does not become effective unless the power
supply is reset)
(iii) When the automatic backup operation is effective, the error code is not displayed on the LCD of the remote controller,
even though the error is detected.
However in case of system stop, both master and slave outdoor units stop and the error code is displayed on the LCD
of the remote controller, even if the automatic backup operation is effective.
(iv) If any error mentioned in the following table occurs when the automatic backup operation is effective, the operation
output (CnH), error output (CnY), 7-segement display and LED show as follows.
1) In case of system stop
Operation output from master unit is OFF, error output is ON, and 7-segment display LED shows the error. And
the error code [E-XX] is displayed on the LCD of remote controller.
Error reset can be done by pressing "Check" and "Reset" buttons on the remote controller simultaneously.
2) In case of unit stop
Operation output from only the unit concerned is OFF, error output is ON, and 7-segment display LED shows the error.
The normal unit without anomaly continues to operate or stop as before.
Error reset can be done acoording to the resetting condition of each error code.
3) In case of compressor stop
Only the compressor concerned stops. And the operation output, error output , 7-segment display LED are same
state as before.
Error reset can be done acoording to the resetting condition of each error code.
Remote controller Anomalous stop of master outdoor unit Anomalous stop of slave outdoor unit
error display Error contents
System stop Unit stop Compressor stop System stop Unit stop Compressor stop
- 22 -
(c) Conditions for prohibiting autmatic backup operation
(i) When the conditions of oil return control is not established.
(ii) When the automatic backup operation time exceeds the limitation.
(d) Control after the conditions for prohibiting automatic backup operation is established
All compressor stop, and the error code [E-XX] is displayed on the 7-segment display LED and the LCD of remote controller.
In this state, Error reset by pressing "Check" and "Reset" button on the remote controller is available.
→[E-XX] is displayed continuously on the remote controller.
(b) Test run from master outdoor units with dip switches SW5-1 and SW5-2.
Take note that this operation has priority over other optional devices such as center console and etc.
This operation status is transmitted to the optional devices.
(Note) Test run operation by external input is also available with following method. (Refer next page for detail)
•S
elect the external input terminal (CnS1) and set 7-segment [P11]-[6] for the function of SW5-1, and select the external input terminal (CnS2) and
- 23 -
(B) Optional controls
• External input terminal
① 4 External input terminals (CnS1, CnS2, CnG1 and CnG2) are provided. (See fig-1)
② Each external input terminal can be changed its function by allotting the external input function No. of P11-P14 selected
with 7-segment respectively. (External input functions of the code P11-P14 are shown in fig-2)
External input terminal External input function allotment of 7-segement
Terminal Specification Factory setting Code Function No. Factory setting
CnS1 No volatage contact (DC12V) Shorted P11 "0"-"9" "0"
CnS2 No volatage contact (DC12V) Shorted P12 "0"-"9" "1"
CnG1 No volatage contact (DC12V) Open P13 "0"-"9" "2"
CnG2 No volatage contact (DC12V) Open P14 "0"-"9" "3"
Fig-1
③ The following function is effective, when the external input function of PXX-"X" is allotted and the signal is input to the
external terminal of CnXX.
(Example) I f CnS1 terminal is used for demand control (pulse input), allot the "1" of P11 and open J13, and if CnS2 terminal is
used for demand control (level input), allot the "1" of P12 and short J13.
(Note) More than one function cannot operate at same time.
Allotment of external input function (P11-P14) Externalshortedinput terminal External input terminal
Setting *1 open
Master unit "0": External operation input Operation permission Operation prohibition
Master unit "1": Demand input Invalid Valid
Master unit "2": Forced cooling/heating input Heating Cooling
Master unit "3": Silent mode input 1 Valid Invalid
Master unit "4": Spare - -
Master/Slave unit "5": Outdoor fan snow protection control input Valid Invalid
Master unit "6": Test run external input 1 (Equal to SW5-1) Test run start Normal operation
Master unit "7": Test run external input 2 (Equal to SW5-2) Cooling test run Heating test run
Master unit "8": Silent mode input 2 Valid Invalid
Master unit "9": Spare - -
Fig-2
*1 "Setting" means;
Master : Set only the master unit. (No necessary to set the slave unit)
Master/Slave: Set both master/slave unit same.
(1) External input and demand input (Master unit/Slave unit)
(a) Operation permission or prohibition mode
(Note) Following explanation is based on using CnS1 terminal and setting function [P11]-[0] with 7-segment display.
However other terminals can be used with following function setting of 7-segment display.
3) The operation condition is displayed on the LCD of remote controller and it is transferred to optional centralized controller
4) When the operation command from remote controller is not accepted by this control, "Center" is displayed on the
LCD of remote controller. (See item 5 mentioned next page)
- 24 -
5) CnS1 performs the following operation according to switching the jumper wire (J13) shorted or open. In case of
pulse input, the pulse width is 500ms or larger.
② J13 - Open
ON OFF ON OFF
CnS1 input
Air-conditioner ON OK
PUSH PUSH PUSH PUSH PUSH
However other terminals can be used with following function setting of 7-segment display
1) Demand control or normal control is switched with the connector (CnS2) and the jumper wire (J13) on the outdoor
control PCB after setting function [P12]-[1] (Factory setting) with 7-segment display.
J13: Switching of CnS2 input method
J13 shorted: Level input by CnS2
J13 open : Pulse input by CnS2
2) Demand control/Normal operation by the external input CnS2 to outdoor unit.
3) The operation condition is displayed on the LCD of remote controller and it is transferred to optional centralized
controller
- 25 -
4) Demand control
Demand ratio can be changed with the dip switches (SW4-5, SW4-6) on the outdoor control PCB.
SW4-5, SW4-6 demand switch: 0 - open, 1 - shorted
5) This control has priority over the controls of 4-way valve safeguard, compressor protective start operation, defrost
operation, oil equalized operation and oil return operation.
- 26 -
6) CnS2 performs the following operation according to switching the jumper wire (J13) shorted or open.
In case of pulse input, the pulse width is 500ms or larger.
① J13 − Shorted
ON (Shorted) ON (Open) ON (Shorted)
② J13 - Open
ON OFF ON OFF
However other terminals can be used with following function setting of 7-segment display
(a) Silent mode is commanded either from the indoor unit (remore controller setting) or from the master outdoor unit (CnG2).
(b) When the "Silent mode start" signals is received from one of indoor units, it enters the silent mode operation.,
(c) When CnG2 of master unit is shorted after setting function [P14]-[3] (Factory setting) with 7-segment display, it enters the
silent mode operation. (If the signal is input to the slave unit, it is invalid)
(d) When the "Silent mode start" signal from indoor unit and the "Silent mode" signal from outdoor unit are received, it enters
the silent mode operation under "or"condition.
(e) When silent mode signals from all indoor units become "Silent mode end" and when silent mode signal input to CnG2 on
outdoor unit becomes open, the silent mode operation is reset.
(f) The silent mode operation is effective within the following temperature range.
• Cooling • Heating
Reset Effective
Effective Reset
29 31°C 2 4°C
- 27 -
(3) Outdoor fan snow protection control (Master unit/Slave unit)
(Note) Following explanation is based on setting function with 7-segment display [C75].
However the following terminals and 7-segment function settings are available to use.
(a) The setting of this control should be done not only on the master unit but also on the slave unit, because the fans of master
unit and the slave unit are controlled independently.
(b) The control is enabled /disabled by selecting [0] or [1] displayed at 7-segement LED of master/slave units.
(c) Operation method of outdoor fan snow protection control
(i) Set the code [C75] on 7-segment display
(ii) “0” or “1” is displayed at the data display area of 7-segment LED.
“0”: Outdoor fan snow protection control is disabled (Factory setting)
“1”: Outdoor fan snow protection control is enabled
(iii) Press SW7 (Data write/delete) for 3 seconds continuously
(iv) “0” or “1” blinks every 0.5 second at the data display area of 7-segment LED.
(v) Press SW8 (one digit) to toggle the display between “0” and “1”.
(vi) If SW7 is pressed for 3 seconds continulouly while “0” and “1” are blinking, “0” or “1” at the data display area of
7-segment LED stops blinking.
With this operation, the enabled/disabled setting of outdoor fan snow protection control is saved in the memory of
EEPROM, and henceforth the outdoor fan is controlled according to the contents of memory.
(vii) Contents of outdoor fan snow protection control are retained even if the power is turned off and backed on again.
(d) Contents of outdoor fan snow protection control
(i) At the status of all stop or emergency stop, if the outdoor air temperature drops 3°C or lower, all of outdoor fans are
operated at the maximum speed (4th speed) once every 10 minutes.
Fan ON
(ii) The outdoor fan runs for 30 minutes
(iii) During this snow protection control, the magnetic
Fan OFF
contactor 52C1 of the compressor is ON 3 5
Outdoor air temperature (°C)
However other terminals can be used with following function setting of 7-segment display.
(a) When SW3-7 on the outdoor control PCB is turned ON after setting function [P13]-[2] with 7-segment display, if CnG1 is
shorted, forced heating operation is performed, but if CnG1 is open, forced cooling operation is performed.
(b) If the different mode from the forced operation mode is commanded from indoor unit, the "mode unmatch" message is
displayed on the LCD of remote controller and the operation is entered in FAN mode.
- 28 -
(6) Operation and error signal output (Master unit/Slave unit)
This is the function to retrieve and display the operation and error information on the outdoor unit as a batch.. Although
indoor units also have the function to retrieve the operation and error information, this function is designed to retrieve the whole
information of each refrigeration system connected to the outdoor unit.
(a) The terminals for the operation and error outputs at the outdoor unit side are provided on the outdoor control PCB.
(b) Diagram of output relay operations
ON
OFF Case ②
Error output 52XE
Case ①
Error
ON
OFF
Outdoor LED for inspection
(c) The error output relay (52XE) is turned ON when the error stop occurs, and is turned OFF when the error reset is done
from remote controller by pressing "Check" and "Reset" button simultaneously after recovery from the error (Remote
controller reset case ② ).
Before recovery from the error, if the error reset is done from remote controller, 52XE is not turned OFF, but it will be
turned OFF autmatically after the error is recovered subsequently (Remote controller reset case ① ).
(d) If at least one of connected indoor units is operating, the operation output relay (52XR) is turned ON. (Operation means
the state that remote controller is turned ON, in which the fan opertion and the thermostat OFF is included, but the error
stop is excluded.)
(e) Output relay (52XR, 52XE) of DC12V should be prepared in the field. The maximum load of relay is LY2F (Omron).
(f) The output connectors (CnH, CnY) to be connected to the relays for operation output (52XR) and for error output (52XE)
is mounted on the outdoor controll PCB.
(g) If CPU goes out of control, this function becomes disable.
(h) When the automatic backup operation is effective, there is no error display for any error on the compressor stopping by
detecting its anomaly.
- 29 -
(7) Pump down control (Master unit/slave unit)
This control is for recovering refrigerrant to outdoor unit quickly in case of replacement or relocation of the outdoor unit.
(a) This control is performed from the master unit side. It cannot be controlled from the slave unit side. If this control is at-
tempted from the slave unit side, the following codes are displayed on the 7-segment LED of the slave unit.
(b) Pump down operation can be performed with the operation of 3 dip switches SW5-1(Test run switch), SW5-2 (Test run
operation mode) and SW5-3 (Pump down switch)
(c) Pump down procedure
1) Shut the liquid side service valve on the outdoor units
2) Turn SW5-2 (test run operation mode) ON (cooling)
3) Turn SW5-3 (pump down switch) ON
4) Turn SW5-1 (test run switch) ON
(d) End condition
If any of the following conditions is satisfied, this control ends.
(i) If the low pressure (LP) ≤ 0.01MPa is detected for 5 seconds continuously, this control ends normally, and indicates
followings
① Red LED: Keeps lighting
② Green LED: Keeps flashing
③ 7-segment display: PdE
④ Remote controller: Stop
(ii) Anomalous all stop by the error detection control
(iii) If the cumulative compressor operation time under pump down control is 15minutes (End control because time is
up), this control ends and indicates followings
① Red LED: Stays OFF
② Green LED: Keeps flashing
③ 7-segment display: No display
④ Remote controller: Stop
(iv) When any of setting switch (SW5-1, SW5-2, SW5-3) is turned OFF during pump down control.
(Note) Even if only SW5-3 is turned OFF, it is not recognized as the cooling test run mode and it stops.
- 30 -
(C) Data output
(1) 7-segment display and operation data retention
(a) 7-segment display
Operation information is displayed for checking various operation data during test run and for helping malfunction diag-
nosis at servicing. Input data to microcomputer, contents of outdoor unit control, registration information of indoor units
and etc. are mainly displayed on the 7-segment LED.
(i) Operation information display
1) Each item is displayed at the 7-segment LED with 6-digit on outdoor contol PCB
2) Left 3 digits are for code display and right 3 digits are for data display
3) The code No. of each item is selected by pressing SW9 for the order of 10 and SW8 for the order of 1.
4) If the code No. is set at “C99”, the data of the code No. from “C00” to “C29” is displayed cyclically.
Code No. at factory setting is “C99”
5) If the code No. is set at other than “C99”, the data of selected code No. is kept on displaying.
6) The code No. “C77” is for resetting
The contents of retained operation data (the data for a period of 30 minutes prior to error stop) can be erased by
setting the code No. at “C77”.
The resetting method is to select the code “C77” first. (If any error data is retained, “dEL” is displayed on the
data display area.)
And then when press SW7 for 3 seconds, the retained error data can be erased. However the data of the code No.
“C54” and “C55” (compressor cumulative operation time) are not erased.
When the data is erased, “---” is displayed on the data display area of 7-segment LED. And this is displayed as
well when no error data is retained.
7) If SW8 (order of 1) is pressed, it displays in the order of 0 ⇒ 1 ⇒ 2 …… 9 ⇒ 0.
8) If SW9 (order of 10) is pressed, it jumps to the leading code of each order of 10
(Example) If SW9 is pressed at the code No. “C07” displayed, it jumps to the code No. “C10”.
9) The data of code No. “C54” and “C55” can be erased independently
The compressor cumulative operation time corresponding to the code No. selected can be erased (reset). (For
resetting of the compressor cumulative operation time after replacement of compressor)
The resetting method is to select the code “C54” or “C55” first. (the compressor cumulative operation time
corresponding to the code No. is displayed on the data display area of 7-segment LED.)
And then when press SW7 for 3 seconds, the retained data can be erased. However the data of the retained operation
data (the data for 30 minutes before error stop) are not erased.
(ii) Individual definition of display contents
1) Code No. “C17”: Subcooling degree at cooling mode
[Subcooling degree at cooling mode] =
[High pressure saturated temperature detected with high pressure sensor (PHS)]
-[ Subcooling coil temperature detected with subcooling temperature thermistor (Tho-SC)]
The calculated result is displayed after rounding to one decimal place. Or if the calculated result is a negative
value, “0.0” is displayed.
During heating mode this data might be unreliable as subcooling degree, but the result is displayed as it is.
2) Code No. “C18”: Suction superheat degree
[Suction superheat degree] =
[Suction pipe temperature detected with suction pipe temperature thermisot (Tho-S)]
-[Low pressure saturated temperature detected with low pressure sensor (PLS)]
The calculated result is displayed after rounding to one decimal place. Or if the calculated result is a negative
value, “0.0” is displayed.
3) Code No. “C19”: Superheat degree of subcooling coil
[Superheat degree of subcooling coil] =
[Subcooling coil temperature detected with subcooling coil temperature thermistor (Tho-H)]
-[Low pressure saturated temperature detected with low pressure sensor (PLS)]
The calculated result is displayed after rounding to one decimal place. Or if the calculated result is a negative
value, “0.0” is displayed.
- 31 -
(iii) Error code displayed at error occurrence can be reset with the dip switch SW3-1 ON.
(iv) Discharge pressure saturated temperature and suction pressure saturated temperature are displayed after rounding to
unit, if it is -10.0°C or lower. (Because the 7-segment display range is 3-digit)
(v) Priority of display
1) [EXX] > [CHX] > [PCLX] > [PoE] > [PoS] > [OPE] > [CXX]
Special display
[EXX]: Error code [CHX]: Check mode
[PoE], [PoS]: Pump down opertion [OPE]: Outdoor unit setting
2) If the state of 1) is reset, it is automatically switched to [CXX] (Automatic data display mode)
3) When pressing SW8 or SW9 under the state of 1), it switched to [CXX]
However the button input is not done for 10 seconds after switching to [CXX], the display is changed to the spe-
cial display according to the priority of the state 1)
When Special
display occurs
[CXX] Special display
Button operation
When Special
display reset
No operation for 10 seconds*
Automatic feeding
Button operation
[C99]
- 32 -
(b) 7-Segment display
- 33 -
Code Contents of display Data display Minimum Remarks
No. range units
- 34 -
Code Data display Minimum
No. Contents of display range units Remarks
57 Air inlet pressure saturation temperature -50~30 0.1ºC 1ºC at -10 or lower
71 High pressure control of cooling 2.2, 2.5 0.01MPa 2.2: Factory setting
2.5: Alternate setting
75 Snow protection fan control 0,1 — 0: Snow protection fan control deactivated
1: Snow protection fan control activated
- 35 -
Code Data display Minimum
No. Contents of display range units Remarks
94 Counter · 0~255 —
Outdoor inverter communications error 2
P10 2-step demand setting For optional functions (special substrate required)
P11 CNS1 function assignment 0~9 1 Factory setting: 0 (External operation input)
P13 CNG1 function assignment 0~9 1 Factory setting: 2 (Forced cooling/heating input)
P14 CNG2 function assignment 0~9 1 Factory setting: 3 (Silent mode input)
P15 CNQ5 function assignment 0~9 1 Factory setting: 4 (2-step demand input)
P32 0: (Factory default) 1 Specify the starting indoor address connected in one refrigerant system
Input stating indoor address
1~127 for automatic address setting.
0: (Factory default) Specify the number of indoor units connected in one refrigerant system
P33 Input the number of connected indoor units 1 for automatic address setting.
1~24(*) (*) Maximum connectable number of indoor units for each outdoor unit
- 36 -
Code Data display Minimum
Contents of display Remarks
No. range units
- 37 -
(c) Saving of Operation Data
For the purpose to investigate the cause of trouble in the field, the operation data are always saved in the memory, and if the trouble
occurs, the data writing is stopped and the operation data prior to the trouble occurrence are recorded. These data can be retrieved to
personal computer through RS232C connector on the outdoor control PCB and utilized for probing the cause.
(i) Opearation data for a period of 30 minites prior to the present operation are saved and updated sequentially.
(ii) If an anomalous stop occurs, the data are not updated any more.
(iii) Data are written in at 1-minute interval and following data will be transmitted to PC upon demand.
00 Anomalous code 00~99 — 1 00: No anomalous, outdoor unit all anomalous ???
01 Address of unit where trouble occurred 00~FF — 1 00~3F: Outdoor unit side, 40~6F: Indoor unit side
0 Stop
02 Operation mode 0~2 — 1 1 Cooling
2 Heating
05 Heat exchanger temp. 1 (Exit, Front) -35~75 A/D value 2 Cooling liquid side
06 Heat exchanger temp. 2 (Exit, Rear) -35~75 A/D value 2 Cooling liquid side
07 Heat exchanger temp. 3 (Entrance, Front) -35~75 A/D value 2 Cooling gas side
08 Heat exchanger temp. 4 (Entrance, Rear) -35~75 A/D value 2 Cooling gas side
14 Tho-P1 Power transistor temp. (Heat dissipation fin) 20~140 A/D value 1
- 38 -
Record data
Code Write-in contents Data write-in Write-in unit Number of
No. Contents
range bytes
15 Tho-P2 Power transistor temp. (Heat dissipation fin) 20~140 A/D value 1
16 Tho-SC Sub cooling coil temp. 1 18~73 A/D value 1 Liquid pipe side
17 Tho-H Sub cooling coil temp. 2 -35~75 A/D value 2 Suction pipe side
- 39 -
Record data
Code Write-in contents
No. Data write-in Number of
range Write-in unit bytes Contents
0 None
55 Control status equal oil 2 0,1 — 1 1 Under control
0 None
56 Control status oil return 0~2 — 1 1 Waiting for oil return
2 Under oil return
0 None
57 Control status defrost conditions 0~3 — 1 1 Temperature conditions
2 Strengthening temperature conditions
3 Time conditions
- 40 -
Record data
Code Write-in contents Data write-in Write-in unit Number of
No. Contents
range bytes
0 None
58 Control status defrost status 0~4 — 1 1 Defrosting status 1
2 Defrosting status 2
3 Defrosting status 3
4 Defrosting status 4
5 Defrosting status 5
6 Defrosting status 6
7 Defrosting status 7
0 None
59 Control status Td 0~3 — 1 1 Frequency down
2, 3 Under Td control
0 None
62 Control status HP 0~2 — 1 1 Frequency down
2, 3 Under high pressure control
0 None
64 Control status CS 0~3 — 1 1 Frequency down
2, 3 Under CS control
0 None
65 Control status LP 0~3 — 1 1 Frequency down
2, 3 Under low pressure control
0 None
69 Control status PT 0~3 — 1 1 Frequency down
2, 3 Under PT control
- 41 -
Record data
Code Write-in contents Data write-in Write-in unit Number of
No. Contents
range bytes
0 With
95 Snow protection fan control 0~1 — 1 1 None
0 None
99 Control status TC 0~2 — 1 1 Frequency down
2, 3 Under-dome temperature control
0 None
102 Control / status SCR 0~2 — 1 1 Frequency down
2, 3 Under compression ratio protection control
103 Equal oil loss amount CM1 0~65535 1cc 2
- 42 -
Record data
Code Write-in contents Data write-in Write-in unit Number of
No. Contents
range bytes
114 Compressor of incomplete differential pressure start — — 1 Other With incomplete compressor
than 0
- 43 -
(2) Outdoor PCB setting
- 44 -
2 SYSTEM TROUBLESHOOTING PROCEDURE
2.1 Basics of troubleshooting
Basic troubleshooting is to check/analyze/save data by connecting the Mente PC.
Whenever arriving at the site, always connect the Mente PC before starting work.
Method of error data analysis (Basic procedure)
• Identify whether particular error occurred during operation or stopping.
• Is it caused by the installation conditions of outdoor/indoor unit? (Refrigerant quantity, pipe length, short-circuit, clogged
filter, etc.)
• Isn’t there any beginner’s mistake at the installation? (Wrong address, mistake in piping or wiring, etc.)
• Is the failure related to any hardware (parts)? (SV main body, coil, capillary, check valve, sensor, etc.)
• Is it a major component?
Compressor, inverter PCB and outdoor DC fan motor
• Is it a failure of electrical component
Error on
indoor unit or
outdoor unit?
YES NO
Connect the Mente PC Save the momentary
and restart operation data just before the error
occurred in Mente PC
- 45 -
2.2 Explanation of troubleshooting
(a) Checking DC15V on the control PCB (Step to check if the inverter PCB fails or not)
Use this to diagnose E41, E42, E45 and E48.
Power OFF (Power supply circuit breaker OFF) Fan motor check
*Be sure to check both fan motor 1 and 2
- 46 -
2.3 Contents of troubleshooting
(a) List of inspection displays
1) Indoor and outdoor units
Remote
7-segment
controller Name of inspection Classification Page
display
error code
E1 – Remote controller communication error Communication error 64
E2 – Duplicated indoor unit address Address setting error 65
E3 – Outdoor unit signal line error Address pairing setting error 66
E5 – Communication error during operation Communication error 67
E6 – Indoor heat exchanger temperature thermistor anomaly (Thi-R) Thermistor wire breakage 68
E7 – Indoor return air temperature thermistor anomaly (Thi-A) Thermistor wire breakage 69
E9 – Drain trouble System error 70
Excessive number of indoor units (more than 17 units) by
E10 – Communication error 71
controlling one remote controller
E12 – Address setting error by mixed setting method Address setting error 72
– Indoor fan motor anomaly (FDT series) DC fan motor error 73
E16
– Indoor fan motor anomaly (FDK series) DC fan motor error 74
E19 – Indoor unit operation check drain motor check mode anomaly Setting error 75
E28 – Remote controller temperature thermistor anomaly (ThC) Thermistor wire breakage 76
E30 E30 Unmatch connection of indoor and outdoor unit System error 77
E31 E31 Duplicated outdoor unit address No. Address setting error 78
E32 E32 Open L3 Phase on power supply at primary side Site setting error 79
E36-1, 2 Discharge pipe temperature error (Tho-D1, D2) System error 80
E36
E36-3 Liquid flooding anomaly System error 81
E37-1, 2 Outdoor heat exchanger temperature thermistor (Tho-R)
Thermistor wire
E37 E37-4, 5 and subcooling coil temperature thermistor (Tho-SC, -H) 82
E37-5, 6 breakage
anomaly
E38 E38 Outdoor air temperature thermistor anomaly (Tho-A) Thermistor wire breakage 83
E39 E39-1, 2 Discharge pipe temperature thermistor anomaly (Tho-D1, D2) Thermistor wire breakage 84
E40 E40 High pressure anomaly (63H1-1, 2 activated) System error 85
E41 (E51) E41 (E51)-1, 2 Power transister overheat System error 86
E42 E42-1, 2 Current cut (CM1, 2) System error 87
E43-1 Excessive number of indoor units connected, excessive total
E43 Site setting error 88
E43-2 capacity of connection
Communication error between inverter PCB and outdoor
E45 E45-1, 2 Communication error 89
control (PCB)
E46 E46 Mixed address setting methods coexistent in same network Address setting error 90
E48-1
E48 Outdoor DC fan motor anomaly DC fan motor error 91
E48-2
E49 E49 Low pressure anomaly System error 92
Suction pipe temperature thermistor anomaly (Tho-S), Thermistor wire
E53/E55 E53/E55-1, 2 93
Under-dome temperature thermistor anomaly (Tho-C1, C2) breakage
E54-1 High pressure sensor (PSH)/Low pressure sensor (PSL) Thermistor wire
E54 94
E54-2 anomaly breakage
E56 E56-1, 2 Power transitor temperature thermistor anomaly (Tho-P1, Tho-P2) Thermistor wire breakage 95
E58 E58 Anomalous compressor by loss of synchronism System error 96
E59 E59-1, 2 Compressor startup failure (CM1, 2) System error 97
E60 E60-1, 2 Rotor position detection failure (CM1, 2) System error 98
E61 E61 Communication error between the master unit and slave units System error 99
E63 E63 Emergency stop Site setting error 100
– 47 –
(b) Troubleshooting
It is normal
(This unit is designed to
Is the start in the soft start mode
temperature differnce Does the by detecting the compressor
between return and YES heat load increase after NO under-dome temperature
suction air 10-20°C at
2. Error detection method cooling?
installtion? when it restart after power
reset)
YES
NO
It is necessary to replace to
Mistake in model selection. higher capacity unit or to
Calculate heat load once more. install additional unit
Is the compressor NO
operating?
Compressor refrigerant oil
" WAIT " protective control at starting
message is displayed [for is activated.
3 seconds] when performing YES
cooling, defumidifying or heating For the contents of control, refer
operation from remote to the compressor start control.
controller?
Compressor may be stopped
by the error detection control.
NO
For the contents of control,
YES refer to anomalous stop
control by controlling
3. Condition of error displayed compressor rotation speed
of microcomputer control
function
Check the followings
• Minor clogging of filter
Is the • Minor fouling of heat exchanger
compressor rotation NO • Minor short-circuit of airflow
speed low? • Slightly insufficient or excessive
refrigerant amount
YES • Poor compression of compressor
Check suspicious points
Check following operation control function.
. Control for determing compressor rotation speed considering appropriate
. Protective control by controlling compressor operation control
rotation speed
4. Presumable cause Which control is appropriate to this phenomenon Check the followings for
reference
• Poor compression of • Severe clogging of filter
compressor • Severe clogging of heat
Is the exchanger
• Expansion valve operation operating conditions of
anomaly indoor/outdoor unit YES • Severe short-circuit of
under rated condition? airflow
Note (1) Outdoor: 35ºC • Severely insufficient or
NO Indoor : 27ºCDB/19ºCWB excessive refrigerant
amount
• Under protective control of
The unit is operating normally, but is operating
under the protective control of compressor or compressor
other respective components • Indoor unit fan tap setting
• Valid setting of silent mode
Note:
– 48 –
Error code LED Green Red Content
Indoor Keeps flashing Stays Off
Remote controller: None
7-segment display: Operates but does not heat
Outdoor Keeps flashing Stays Off
It is normal
Is the (This unit is designed
temperature differnce Does the to start in the soft start
between return and YES heat load increase after NO mode by detecting the
suction air 10-30° at installtion? compressor under-dome
heating?
2. Error detection method temperature when it restart
after power reset)
YES
NO
It is necessary to replace to
Mistake in model selection.
higher capacity unit or to
Calculate heat load once more.
install additional unit
Is the compressor NO
operating?
" WAIT " Compressor refrigerant
message is displayed [for oil protective control at
3 seconds] when performing YES starting is activated.
cooling, defumidifying or heating
operation from remote For the contents of control,
controller? refer to the compressor
start control.
NO Compressor may be
stopped by the error
YES
detection control.
For the contents of control,
3. Condition of error displayed refer to anomalous stop
control by controlling
compressor rotation speed
of microcomputer control
function
Is the
compressor rotation NO Check the followings
speed low? • Minor clogging of filter
• Minor fouling of heat exchanger
YES • Minor short-circuit of airflow
• Slightly insufficient or excessive
Check following operation control function.
refrigerant amount
. Control for determing compressor rotation speed • Poor compression of compressor
. Protective control by controlling compressor
rotation speed Check suspicious points
Which control is appropriate to this phenomenon
4. Presumable cause considering appropriate
operation control
• 4-way valve anomaly Check the followings for
Is the
• Poor compression of operating conditions of reference
compressor indoor/outdoor unit YES • Severe clogging of filter
• Expansion valve anomaly under rated condition? • Severe clogging of heat
operation Note (1) Outdoor: 7ºC exchanger
NO Indoor : 20ºCDB • Severe short-circuit of airflow
• Severely insufficient or
The unit is operating normally, but is operating excessive refrigerant amount
under the protective control of compressor or • Under protective control of
other respective components compressor
• Indoor unit fan tap setting
• Valid setting of silent mode
Note:
– 49 –
Error code LED Green Red Content
Indoor Stays Off Stays Off
Remote controller: None
7-segment display: Earth leakage breaker activated
Outdoor Stays Off Stays Off
Are the
insulation resistance
and and coil resistance of NO Replace compressor. *
compressor OK?
YES
YES
NO
Check of the outdoor unit grounding wire and earth leakage breaker
Note:
– 50 –
Error code LED Green Red Content
Indoor – –
Remote controller: None
7-segment display: – –
Excessive noise/vibration (1/3)
Outdoor
If excessive noise/vibration
persists when sufficient
Does noise/ time has elapsed after
vibration occur during NO stopping the unit, it is
or soon after stopping
operation of considered that the air-
air-conditioner? conditioner is not the
source.
Note:
– 51 –
Error code LED Green Red Content
Indoor – –
Remote controller: None
7-segment display: – –
Excessive noise/vibration (2/3)
Outdoor
From 1/3
[Unit] YES
Does noise/vibration NO
2. Error detection method occur when the cooling/ Noise/vibration is
heating operation is generated when the
performing Is continuous
refrigerant gas or liquid
normally? hissing or roaring sound
YES flows through inside of
occurred? piping of air-conditioner.
It is likely to occur
particularly during cooling
NO
NO or defrosting in the heating
mode. It is normal.
To 3/3
Is hissing sounds YES The noise/vibration occurs
occurred at the startup or
stopping?
when the refrigerant starts
or stops flowing. It is
normal.
NO
When the defrosting starts
or stops during heating
mode, the refrigerant
Is blowing
flow is reversed due to
3. Condition of error displayed sound occurred at
the start/stop of defrost
YES switching 4-way valve.
operation during
This causes a large change
heating mode? in pressure wich produces
a blowing sound. It may
also accompany the hissing
NO sound as mentioned above.
This is normal.
Note:
– 52 –
Error code LED Green Red Content
Indoor – –
Remote controller: None
7-segment display: – –
Excessive noise/vibration (3/3)
Outdoor
From 2/3
If insufficient cooling/
[Adjustment heating problem happens
during commissioning]
Does noise/vibration occur when the due to anomalous operating
cooling/heating operation is performed conditions at cooling
2. Error detection method under anomalous
condition?
/heating, followings are
suspicious.
• Excessive charged
YES
amount of refrigerant
• Insufficient charge
amount of refrigerant
• Intrusion of air, nitrogen,
etc.
• Indoor/outdoor unit
• Cooling/heating/fan
mode
• Startup/stop/during
operation
• Operating condition
(Indoor/outdoor
temperatures and
pressures)
4. Presumable cause • Time it occurred
• Operation data retained
by remote controller
or Mente PC such as
compressor rotation
speed, heat exchanger
temperature, EEV
opening degree and etc.
• Tone (If available, record
the noise)
• Any other anomalies
Note:
– 53 –
Error code LED Green Red Content
Indoor Keeps flashing Stays Off
Remote controller: None
7-segment display: Louver motor anomaly
Outdoor Keeps flashing Stays Off
Does the
louver operate when NO
power on?
Is there
2. Error detection method any disconnection YES
Correct it
or breakage of LM
connector?
NO
Is LM harness
YES NO broken?
NO
Is there
3. Condition of error displayed any problem on YES Correct it
the connection
link?
Replace indoor control
NO
PCB
Is the
setting of airflow
direction change YES Correct it
prohibited?
YES • LS anomalyReplace
• Indoor control PCB
Note (1) LM: Louver motor
anomalyReplace.
(2) LS: Limit switch
In cases of FDT, FDTC, FDE and FDK
Check the remote controller whether
it is fixed free flow setting or not.
Note:
– 54 –
LED Green Red
Error code Content
Power supply system anomaly
Remote controller: None Indoor Stays Off Stays Off
7-segment display:
Outdoor Stays Off 2 time flash
(Power supply to indoor unit PCB)
Is
AC 220-240V/220V
detected between L-N on NO
the indoor terminal
block?
Is AC
380/415 V for 3-phase Outdoor Noise filter PCB
unit detected between L1, L2, and L3 on NO
the outdoor terminal block anomaly Replace it
respectively.
YES
2. Error detection method Wrong wiring or broken
Note (1) YES
FDT and FDTC series: F200, F201 wires between outdoor and
Other than FDT and FDTC: Fuse between wires indoor units
(1)
Is (4)
DC5V detected
between ➃-➄ of NO Indoor power PCB anomaly
CNW2? Replace it
Note (4) ➄ for GND
Note:
– 55 –
Error code LED Green Red Content
Indoor Stays Off Keeps lighting
Power supply system error
Remote controller: None
7-segment display:
Outdoor Stays Off Keeps lighting
(Power supply to remote controller)
NO
NO
Disconnect the
remote controller
wires.
Is DC15V or higher
detected between X-Y YES Replace remote controller.
of indoor unit terminal
block?
3. Condition of error displayed
Other than NO
FDT and FDT and
FDTC Series FDTC Series
Is
DC18V
detected between NO Indoor power PCB
➀-➁ of anomaly
CNW2?
Replace it.
YES
Indoor control PCB
anomaly
Replace it.
Is 23V
4. Presumable cause or higher detected
between Brown-Brown at the NO Replace transformer.
transformer secondary
• Remote controller wire side?
breakage/short-circuit
• Remote controller anomaly
• Malfunction by noise YES Indoor control PCB
• Indoor power PCB anomaly anomaly
• Broken harness Replace it.
• Indoor control PCB anomaly
Note:
– 56 –
Error code LED Green Red Content
Remote controller: WAIT Indoor Keeps flashing Stays Off WAIT (1)
7-segment display:
Outdoor Keeps flashing Keeps flashing
NO
2. Error detection method
Isn't
the power fuse (5A) on the
outdoor control PCB YES Replace fuse Refer next page
blown?
NO
Is
AC380-415V detected at
the secondary side of NO Replace noise filter PCB
noise filter PCB terminal?
YES
Is
the connection of wire
between noise filter and NO Connect wires correctly
inverter PCBs OK?
YES
Does
indoor green LED keep NO
Indoor control PCB anomaly
flashing? Replace it
3. Condition of error displayed
YES Indoor/outdoor control PCB
anomaly
Does Replace it
indoor green LED flash NO Remote controller anomaly
2 times? Replace it
Breakage of wires for remote
YES controller
Are Replace it
the wires between indoor
and outdoor units NO Correct the connecting wires
connected properly ? between indoor and outdoor
units
YES
Is
AC380-415V detected
4. Presumable cause between L1-L2, L2-L3, L3-L1 NO Outdoor control PCB anomaly
respectively at outdoor Replace it
terminal block?
• Fuse blown
• Noise filter anomaly YES
• Anomalous connection of
wire between PCBs Is
• Indoor control PCB anomaly AC220-240V detected
NO
Breakage of connecting wire
between L-N at indoor Noise
• Remote controller anomaly teminal block?
• Breakage of connecting wires
of remote controller Indoor control PCB anomaly
• Outdoor control PCB anomaly YES
Replace it
Note: (1) When anomaly occurs during establishing communication betweeen indoor and outdoor unit, error code E5 is displayed (outdoor red LED
flash 2-times)
In case of E5, the way of troubleshooting is same as above mentioned (except for checking of connecting wire)
When reset the power after E5 occurs, if this anomaly recurs, WAIT is displayed on remote controller. If power ON/OFF is repeated
in a short period (within 1 minute), WAIT may be displayed. In such case, please wait for 3 minute after the power breaker OFF.
(2) If any error is detected 30 minutes after displaying “ WAIT ” on the remote controller, the display changes to “INSPECT I/U”
– 57 –
Error code LED Green Red Content
Remote controller: WAIT Indoor Keeps flashing Stays Off
7-segment display:
Outdoor Keeps flashing Keeps flashing
WAIT (2)
Isn't
there any short circuit YES
between phases of noise
filter?
Isn't
there any crack or damage
on power transistor YES
module or diode stack?
Isn't
there any anomaly on YES
reactor?
Replace reactor
NO
3. Condition of error displayed
Replace fuse
4. Presumable cause
• Fuse blown
• Noise filter anomaly
• Anomalous connection of
wire between PCBs
• Indoor control PCB anomaly
• Remote controller anomaly
• Breakage of connecting wires
of remote controller
• Outdoor control PCB anomaly
Note:
– 58 –
Error code LED Green Red Content
Remote controller: WAIT Indoor Keeps flashing Stays Off
7-segment display:
Outdoor Keeps flashing Keeps flashing
WAIT (3)
Does
indoor green LED keep NO
2. Error detection method flashing?
Is NO
The fuse on indoor control Fuse blown
PCB OK? Replace fuse
YES
Is
AC18V or higher is
detected between Red- NO
Red at secondary side of Transformer anomaly
YES indoor transformer? (1)
YES
Is
AC380-415V detected
4. Presumable cause between L1-L2, L2-L3, NO Outdoor control PCB
L3-L1 respectively at outdoor anomaly
terminal block?
• Fuse blown Replace it
• Noise filter anomaly
YES
• Anomalous connection of
wire between PCBs Is
• Indoor control PCB anomaly AC220-240V detected NO Breakage of connecting
• Remote controller anomaly between L-N at indoor
teminal block? wire
• Breakage of connecting wires Noise
of remote controller
• Outdoor control PCB anomaly YES Indoor control PCB
anomaly
Replace it
Note:
– 59 –
Error code LED Green Red Content
Remote controller: WAIT Indoor Keeps flashing Stays Off
7-segment display:
Outdoor Keeps flashing Keeps flashing
WAIT (4)
Does
outdoor green LED keep NO
2. Error detection method flashing?
YES
Is
AC380-415V detected Outdoor control PCB
between L1-L2, L2-L3, L3-L1 NO anomaly
respectively at outdoor Replace it
terminal block?
YES
Is
AC220-240V detected
NO
Breakage of connecting
between L-N at indoor wire
teminal block?
Noise
4. Presumable cause
YES Indoor control PCB
• Fuse blown anomaly
• Noise filter anomaly Replace it
• Anomalous connection of
wire between PCBs
• Indoor control PCB anomaly
• Remote controller anomaly
• Breakage of connecting wires
of remote controller
• Outdoor control PCB anomaly
Note:
– 60 –
Error code LED Green Red Content
Remote controller: WAIT Indoor Stays Off Stays Off
7-segment display:
Outdoor Stays Off Stays Off
WAIT (5)
Normal
YES (Malfunction by temporary
Is noise)
power fuse (5A) on the
outdoor conrol PCB NO
blown?
YES
Are
connecting wires between Connect the connecting
noise filter and inverter PCB NO
connected properly? wire properly
YES
Is
the connection of
NO Correct connection
connecting wire of reactor (In case of breakage of
OK?
4. Presumable cause wire replace it)
YES
• Fuse blown
• Noise filter anomaly
• Anomalous connection of Is
Outdoor control PCB
wire between PCBs there any anomaly on NO
outdoor fan motor? anomaly
• Indoor control PCB anomaly Replace it
• Remote controller anomaly
• Breakage of connecting wires YES Outdoor fan motor
of remote controller anomaly
• Outdoor control PCB anomaly Replace it
Note:
– 61 –
Error code LED Green Red Content
Remote controller: WAIT Indoor Stays Off Stays Off
7-segment display:
Outdoor Stays Off Stays Off
WAIT (6)
Isn't
there any short circuit YES
between phases of noise
filter?
Isn't
there any short circuit
between phases at input YES
terminal of inverter
PCB?
NO
Isn't
there any crack or damage
on power transistor module YES
or diode stack?
Isn't
there any anomaly on YES
reactor?
Replace reactor
NO
Isn't
there any anomaly on YES
electrolytic capacitor?
4. Presumable cause Replace electrolytic
NO capacitor
• Fuse blown
• Noise filter anomaly
• Anomalous connection of
wire between PCBs Replace power fuse
• Indoor control PCB anomaly
• Remote controller anomaly
• Breakage of connecting wires
of remote controller
• Outdoor control PCB anomaly
Note:
– 62 –
Error code LED Green Red Content
Remote controller: [No display] Indoor Stays Off Stays Off
7-segment display:
Outdoor Stays Off Stays Off
[No display]
Is DC10V
or higher between X-Y
detected at remote NO Remote controller anomaly
controller terminal?
Is DC10V
or higher between X-Y
wires detected when NO Remote controller anomaly
removing remote
controller?
YES
Are
connecting wires between
indoor and outdoor units NO Correct connecting wire
connected properly?
4. Presumable cause
• Fuse blown
• Noise filter anomaly
• Anomalous connection of
wire between PCBs
• Indoor control PCB anomaly
• Remote controller anomaly
• Breakage of connecting wires
of remote controller
• Outdoor control PCB anomaly
Note:
– 63 –
Error code LED Green Red Content
Remote controller: E1 Indoor Keeps flashing Stays Off Remote controller
7-segment display: -
Outdoor Keeps flashing Stays Off communication error
(2)
Is it possible to
reset normally by the power YES Malfunction by temporary
supply reset? noise.
Check peripheral
environment
NO
(1) Note (1) SW7-1: OFF ➝ ON
Turn SW7-1 OFF. ➝ ON
Disconnect the wire ➂
between indoor and outdoor
2. Error detection method units
Same as above
4. Presumable cause
• Anomalous communication
circuit between remote
controller and indoor unit
• Noise
Note: If the indoor unit cannot communicate normally with the remote controller for 180 seconds, the indoor unit PCB starts to
reset automatically.
– 64 –
Error code LED Green Red Content
Indoor Keeps flashing Keeps flashing
Remote controller: E2
7-segment display: - Duplicated indoor unit address
Outdoor Keeps flashing Stays Off
Is the number of
connected indoor units up NO Review number of
to 128 units? connected units.
YES
Same as above
* Before replacement,
confirm whether the
rotary switch for address
setting is not damaged.
(It was experienced that
No. 5 on rotary switch
was not recognized.)
4. Presumable cause
Note:
– 65 –
Error code LED Green Red Content
Indoor Keeps flashing 2 times flash
Remote controller: E3/5
7-segment display: - Outdoor unit signal line error
Outdoor Keeps flashing Stays Off
Is protective
fuse for the super link YES Change to spare circuit.
circuit blown?
NO
Is the LED
on indoor control NO Indoor control PCB
PCB OK? anomaly
Replace it
3. Condition of error displayed YES
Same as above
Is the power
supply to outdoor NO Correct it.
unit OK?
YES
Is the
outdoor unit address
set on the indoor unit NO Correct it.
OK?
Note:
– 66 –
Error code LED Green Red Content
Indoor Keeps flashing *See below
Remote controller: E5
7-segment display: - Communication error during operation
Outdoor Keeps flashing 2 time flash
YES
2. Error detection method Note (2) Check the connection (disconnection, looseness,
brakage) of signal wires between indoor and
Is the outdoor units
When the communication connection of signal wires
NO Repair signal wires.
between indoor and outdoor between indoor and outdoor
units OK?
units is interupted for more than
2 minutes YES
Does the
remote controller LCD NO Go to the diagnosis of
becomes normal? (1)
WAIT
Note: W
hen the pump down switch is turned on, communication between indoor and outdoor units is cancelled so that
"Communication error E5" will be displayed on the remote controller and indoor control PCB, but this is normal.
– 67 –
LED Green Red
Error code
Indoor Keeps flashing 1 time flash
Content
Indoor heat exchanger
Remote controller: E6
7-segment display: -
Outdoor Keeps flashing Stays Off temperature thermistor anomaly (Thi-R)
Is
the connector of
NO Insert the connector
thermistor connected securely
properly ?
YES
2. Error detection method Regarding the characteristics of
the thermistor, see the following chart
Are
Detection of anomalously low the characteristics NO
Replace thermistor
temperature (resistance) of thermistor OK? (Thi-R)
of Thi-R1, R2, R3 *1
• If -50ºC or lower is
detected for 5 seconds
continuously, compressor
stops. After 3-minute delay,
the compressor is restarted
automatically, but if this
anomaly occurs again within Temperature-resistance characreristics of indoor heat
exchanger temperature thermistor (Thi-R1, R2, R3)
60 minutes after the initial
detection.
• Or if 70ºC or higher is
detected for 5 seconds
continuously.
Tempearture thermistor resistance (kΩ)
4. Presumable cause
5kΩ at 25ºC
• Anomalous connecion
of indoor heat exchanger
temperature thermistor
• Indoor heat exchanger
temperature thermistor
anomaly Temperature (ºC)
• Indoor control PCB anomaly
Note:
– 68 –
LED Green Red
Error code Content
Indoor return air
Remote controller: E7 Indoor Keeps flashing 1 time flash
7-segment display: -
Outdoor Keeps flashing Stays Off
temperature thermistor anomaly (Thi-A)
Is
the connector of Insert the connector
thermistor connected NO
properly ? securely
YES
Regarding the characteristics of
2. Error detection method the thermistor, see the following chart
Are
Detection of anomalously low the characteristics NO Replace thermistor
temperature (resistance) of of thermistor OK? (Thi-A)
*1
Thi-A
• If -50°C or lower is
detected for 5 seconds
continuously, compressor
stops. After 3-minutes delay
the compressor is restarted
automatically, but if this Temperature-resistance characreristics of indoor
anomaly occurs again within return air temperature thermistor (Thi-A)
60 minutes after the initial
detection.
• Or if 48°C or higher is
detected for 5 seconds 15
Temperature sensor resistance (kΩ)
continuously.
10
4. Presumable cause
Note:
– 69 –
Error code LED Green Red Content
Indoor Keeps flashing 1 time flash
Remote controller: E9
7-segment display: - Drain trouble
Outdoor Keeps flashing Stays Off
Is there any
anomaly on the optional NO Replace indoor control
equipment? PCB.
Is the humidifier connected?
Is the
humidifier Drain
Motor interlocked by the indoor unit NO Correct setting to
function setting of remote
3. Condition of error displayed controller?
"Humidifier drain motor
interlock"
If the float switch OPEN YES
is detected for 3 seconds
continuously or if float switch Drain motor ON from the remote controller
connector is disconnected or
wire broken.
Does the
Is Indoor control PCB
AC220/240V anomaly
drain motor NO detected at NO
operate? CNR? →Replace it
YES Check the wiring of drain
YES motor
Note: When this anomaly occurs at power ON, disconnection of connector or breakage of wire of float switch is suspected.
Check and correct it (or replace it, if necessary).
– 70 –
Error code LED Green Red Content
Remote controller: E10 Indoor Keeps flashing Stays Off Excessive number of indoor units (moe than 17 units)
7-segment display: -
Outdoor Keeps flashing Stays Off by controlling one remoto controller
Aren't more
than 17 indoor units
connected to one remote NO Remote controller anomaly
controller? Replace it.
Same as above
4. Presumable cause
Note:
– 71 –
Error code LED Green Red Content
Remote controller: E12 Indoor Keeps flashing Keeps flashing
Address setting error
7-segment display: -
Outdoor Keeps flashing Stays Off by mixed setting method
Isn't the
automatic setting and
manual setting mixed in the address YES Review address setting.
setting method for indoor
units?
2. Error detection method
Same as above
4. Presumable cause
Note:
– 72 –
Error code LED Green Red Content
Remote controller: E16 Indoor Keeps flashing 1 time flash
Indoor fan motor anomaly
7-segment display: - (FDT series)
Outdoor Keeps flashing Stays Off
Does any
foreign matter intervene YES Remove foreign matter.
in rotational area of fan
propeller?
NO
Is DC280V (1)
detected between ➀-➃ of NO
fan motor connector
CNM?
4. Presumable cause
Note:
– 73 –
Error code LED Green Red Content
Remote controller: E16 Indoor Keeps flashing 1 time flash
Indoor fan motor anomaly
7-segment display: - (FDK series)
Outdoor Keeps flashing Stays Off
Does any
foreign matter intervene
in rotational area of fan YES Remove foreign matter.
impeller?
NO
YES
4. Presumable cause
Note:
– 74 –
Error code LED Green Red Content
Remote controller: E19 Indoor Keeps flashing 1 time flash
Indoor unit operation check,
7-segment display: -
Outdoor Keeps flashing Stays Off drain motor check mode anomaly
Is SW7-1
on the indoor control NO Indoor control PCB
PCB ON? anomaly
2. Error detection method (Anomalous SW7)
Replace
E19 occurs YES
Same as above
4. Presumable cause
– 75 –
Error code LED Green Red Content
Remote controller: E28 Indoor Keeps flashing Stays Off Remote controller
7-segment display: -
Outdoor Keeps flashing Stays Off temperature thermistor anomaly (Thc)
Is
the connector of
thermistor connected NO Insert the connector
properly ? securely
YES
Regarding the characteristics of the thermistor,
see the following table
2. Error detection method Are
the characteristics
of thermistor OK? NO Replace thermistor
Is the thermistor wire (Thc)
Detection of anomalously low OK *1
temperature (resistance)
of Thc
4. Presumable cause
• Anomalous connection of
remote controller temperature
thermistor
• Remote controller temperature
thermistor anomaly
• Remote controller PCB
anomaly
Note: A
fter 10 seconds has elapsed since remote controller temperature thermistor was switched from invalid to valid, E28 will not be displayed
even if the thermistor harness is disconnected or broken. However, in such case, the indoor return air temperature thermistor (Thi-A) will
be valid instantly instead of the remote controller temperature thermistor (Thc).
Please note that even though the remote controller temperature thermistor (Thc) is valid, the displayed return air temperature on the
remote controller LCD shows the value detected by the indoor return air temperature thermistor (Thi-A), not by the remote controller
temperature thermistor (Thc).
– 76 –
Error code LED Green Red Content
Remote controller: E30 Indoor Keeps flashing Stays Off Unmatch connection of
7-segment display: E30
Outdoor Keeps flashing 1 time flash indoor and outdoor unit
Is the
wiring connection between
indoor and outdoor units NO Correct the wiring
correctly?
YES
Is the voltage
between L1-L2, L2-L3
and L3-L1 at the terminal block on NO Replace outdoor control
outdoor unit AC380/415V PCB
respectively?
YES
Is
the voltage
Disconnection or breakage
3. Condition of error displayed between L1-N at the terminal
NO of wire between indoor and
block on indoor unit
AC220/240V? outdoor unit
YES
4. Presumable cause
Note:
– 77 –
Error code LED Green Red Content
Indoor Keeps flashing Stays Off
Remote controller: E31
7-segment display: E31 Duplicated outdoor unit address No.
Outdoor Keeps flashing 1 time flash
* Before replacement,
please confirm whether
the rotary switch for
address setting is not
damaged.
(It was experienced that
No. 5 on rotary switch
4. Presumable cause was not recognized.)
Note: After taken above measure, reset the power and confirm no error is displayed occurs.
Unless the power is reset after changing address, the set address will not be confirmed.
In case of combination use, set the same address to both master and slave units. Distinction of master or slave unit is done by
setting SW4-7. (Refer the instruction manual and technical manual for details)
– 78 –
Error code LED Green Red Content
Remote controller: E32 Indoor Keeps flashing Stays Off Open L3 Phase on
7-segment display: E32
Outdoor Keeps flashing 1 time flash power supply at primary side
4. Presumable cause
Note:
– 79 –
LED Green Red
Error code
Indoor Keeps flashing Stays Off
Content
Discharge pipe temperature
Remote controller: E36
7-segment display: E36-1, 2 *1
Outdoor Keeps flashing *2
error (Tho-D1, D2)
*1 E36-1: Tho-D1, E36-2: Tho-D2 *2 E36-1: 1 time flash, E36-2: 2 time flash
YES
Adjust the refrigerant
2. Error detection method Are the
refrigerant amount and
amount poperly
piping length NO (Check whether the
OK? refrigerant amount is
When anomalously high insufficient or not.)
temperature is detected by the YES (Check the gas leakage)
discharge pipe temperature
thermistor (Tho-D1, D2) Is the
insertion of the
thermistor connector into the NO Insert connector securely.
connector on outdoor
control PCB
OK?
YES
Check if the characteristics
Is the are correct by referring
discharge pipe the characteristics chart
temperature thermistor NO of E39. And if necessary,
OK?
replace the discharge pipe
temperature thermistor.
YES Check it, as much as
possible, under the
3. Condition of error displayed operating conditions for
Reset the power supply and restart operation. 30 minutes before error
occurred.
When 130°C or higher is detected
by the discharge temperature Wait and see.
thermistor, the compressor Does the error recur Continue to obtain data, if
stops. After 3 minutesdelay, NO
when restarting? possible.
the compressor starts again. (Keep connecting the
automatically, but if this anomaly Mente PC)
occurs 2 times within 60 minutes YES
after the initial detection, or Is there
130°C or higher is detected AC200V of output
continuously for 60 minutes. signal for SV1, 2 from NO Replace outdoor control
outdoor control PCB
PCB?
YES
4. Presumable cause
Is the coil of Replace the coil SV1, 2
• Discharge pipe temperature SV1, 2 energized? NO
anomaly
• SV1, 2 (liquid refrigerant
by-pass valve ) anomaly YES
• Beakage of coil Replace the SV1, 2 main body
• Faulty main body. Does the (If there is no refrigerant in
• Outdoor control PCB anomaly refrigerant flow through NO liquid line, charge refrigerant
• Insufficient amount of SV1, 2 main
body? additionall)
refrigerant
• Insufficient airflow volume YES
• Short-circuit of airflow Check refrigerant amount
again.
Note:
– 80 –
Error code LED Green Red Content
Remote controller: E36 Indoor Keeps flashing Stays Off
7-segment display: E36-3
Outdoor Keeps flashing 3 time flash
Liquid flooding anomaly
Save data for 30 minutes before stopping in Mente PC Check and save the data of
operating condition
Check the ROM version
Are there Comfirmation of SV1, 2 operation
any wrong connection of
refrigerant piping and/or signal wiring ?
. Check the numbers of connected indoor units
YES Correct the connection of
recognized by outdoor unit in comparison
with those numbers in
refrigerant piping and/or
utility drawing signal wiring properly
NO
NO
3. Condition of error displayed • Replace EEVSC
Are there any • Check the coil of EEVSC
fault in subcooling coil circuit ?
. Check whether the EEVSC is kept open Replace the coil of EEVSC
When above anomaly is (at cooling mode) • Replace Tho-H
detected 3 times within 90 . Check whether the thermistor of Tho-H is YES
inserted in the thermistor holder properly
• Replace PSL
minutes. . Check whether the characteristics
of Tho-H and PSL • Replace indoor EEV
is OK • Check the coil of EEV
NO Replace the coil of EEV
• Check the installed position
Is the of Thi-R1, R2, R3
superheat control of
indoor unit OK at cooling mode?
Replace Thi-R, if necessary
. Check whether the indoor EEV is kept open or not • Check the air filter
. Check whether Thi-R1, R2, R3 are installed at proper NO • Check the connection of indoor
4. Presumable cause position or the characteristics of them are OK
. Check whether the air filter is clogged fan motor connector
. Check whether the indoor Replace indoor fan motor
fan rotates * By checking Thi-R1, R2, R3
• Unmatching of refrigerant from indoor unit operation data
piping and/or signal wiring YES of Mente PC, specify the indoor
• Overcharging of refrigerant unit which tends .to be liquid
• Anomalous control of Is the flooding (Thi-R3=.Thi-R2 shows
superheat control of
superheat outdoor unit OK at heating mode? the probability of liquid flooding)
• Anomalous circuit of liquid . Check whether EEVH1 is kept open or not
. Check whether Tho-R1, R2, R3, R4 are installed at
refrigerant by-pass • Replace EEVH1, 2
proper position or the characteristics of them is OK NO • Check the coil of EEVH1, 2
• Anomalous refrigerant circuit . Check whether the characteristics of PSL are OK
of subcool coil . Check whether the fin of outdoor heat exchanger Replace the coil of EEVH1, 2
• Under-dome temperature is clogged with snow, ice or dust
. Check whether the outdoor
• Check the installed position of
(Tho-D1, 2) anomaly fan rotates
Tho-R1, R2, R3
Replace Tho-R, if necessary
• Clean the fin of outdoor heat
YES exchanger
• Check the connection of
outdoor fan motor connector
Replace outdoor fan motor
Is the
characteristics of Tho-C1, 2 NO • Replace Tho-C1, 2
OK ?
Correct the data with Mente PC
YES and ask our consultation
Note: If the error does not recur, connect the Mente PC and continue to collect data.
– 81 –
Error code LED Green Red Content Outdoor heat exchanger
Remote controller: E37 Indoor Keeps flashing Stays Off temperature termistor (Tho-R) and subcooling coil
7-segment display: E37-1, 2, 3, 4, 5, 6*1
Outdoor Keeps flashing *1 temperature thermistor (Tho-SC,-H) anomaly
*1 E37-1: one time flash (Tho-R1), E37-2: 2 time flash (Tho-R2), E37-3: 3 time flash (Tho-R3), E37-4: 4 time flash (Tho-R4), E37-5: 5 time flash (Tho-SC), E37-6: 6 time flash (Tho-H)
Are the
characteristics of
thermistor
NO Replace Thermistor
OK?*2 (Tho-SC, Tho-H, Tho-R)
YES
Replace outdoor control
PCB
*2
Check several times to prove any poor connection
4. Presumable cause
Note:
– 82 –
LED Green Red
Error code
Indoor Keeps flashing Stays Off
Content
Outdoor air temperature
Remote controller: E38
7-segment display: E38
Outdoor Keeps flashing 1 time flash
thermistor anomaly (Tho-A)
Temperature-resistance characteristics of
outdoor air temperature thermistor (Tho-A)
100
3. Condition of error displayed
90
Temperature thermistor resistance (kΩ)
20
10
4. Presumable cause 0
-20 -10 0 10 20 30 40 50
Temperature (°C)
• Broken thermistor harness or
the internal wire of sensing
section (Check the molded
section as well)
• Disconnection of thermistor
harness connection (connector)
• Outdoor control PCB anomaly
Note:
– 83 –
Error code LED Green Red Content
Remote controller: E39 Indoor Keeps flashing Stays Off Discharge pipe temperature
7-segment display: E39-1, 2
Outdoor Keeps flashing *2
thermistor anomaly (Tho-D1, D2)
*1 E39-1: Tho-D1, E39-2: Tho-D2, *2 E39-1: 1 time flash, E39-2: 2 time flash
Are the
characteristics of
NO Replace thermistor
thermistor (Tho-D1 or D2).
OK? *3
*3
Check several times to prove any poor connection
180
• If 3°C or lower is detected for 160
5 seconds continuously within
resistance (kΩ)
140
10-minutes to 10-minutes 120
20-seconds after the compressor 100
80
ON, the compressor stops. And after 60
3-minutes delay, the compressor 40
starts again automatically, but if this 20
anomalous temperature is detected 0
0 20 40 60 80 100 120 140 160
3 times within 40 minutes after the Temperature (°C)
initial detection.
4. Presumable cause
Note:
– 84 –
LED Green Red
Error code
Indoor Keeps flashing Stays Off
Content
High pressure anomaly
Remote controller: E40
7-segment display: E40
Outdoor Keeps flashing 1 time flash
(63H1-1, 2 activated)
Are the
service valves fully NO Open operation valve.
open?
3. Condition of error displayed YES Check it, as much as
possible, under the
Connect a pressure gauge and operating conditions for
• If high pressure exceeds restart operation. 30 minutes before error
4.15MPa occurred.
• If 63H1-1, 2 is activated 5
times within 60 minutes Is it
• If 63H1-1 is activated for 60 stop at 4.15MPa of gauge NO Replace outdoor control
minutes continuously pressre ? PCB.
YES
Is there any
clogging in the refrigerant YES Remove clogs.
circuit ?
NO
4. Presumable cause
Check items (condenser
• Short-circuit of airflow side):
at condenser side of heat • Filter clogging
exchanger/Disturbance of • Airflow volume (Fan
airflow/Clogging filter/Fan motor)
motor anomaly • Short-circuit of airflow
• Disconnection of high
pressure switch connector
• Breakage of high pressure
switch harness
• Closed service valves
• High pressure sensor anomaly
• High pressure switch anomaly
Note:If the error does not recur, connect the Mente PC and continue to collect data.
– 85 –
Error code LED Green Red Content
Remote controller: E41(E51) Indoor Keeps flashing Stays Off
7-segment display: E41(E51)-1, 2*1 Power transistor overheat
Outdoor Keeps flashing *2
*1 E41-1 (E51-1) : CM1, E41-2 (E51-2) : CM2 *2 E41-1 (E51-1) : 1 time flash, E41-2 (E51-2) : 2 time flash
ON
Note: The operating conditions of cooling fan for inverter is shown in the right figure. OFF
If the error does not recur, connect the Mente PC and continue to collect data. 81°C 85°C
Power transistor thermistor temperature
– 86 –
Error code LED Green Red Content
Remote controller: E42 Indoor Keeps flashing Stays Off
7-segment display: E42-1, 2* Current cut (CM1, CM2)
Outdoor Keeps flashing *2
*1 E42-1: CM1, E42-2: CM2 *2 E42-1: 1 time flash, E42-2: 2 time flash
Is the
NO YES checked result by
inverter checker
OK?
After power OFF,
4. Presumable cause Remove the 1-3 layers Replace power transistor
of control box NO module
• Compressor anomaly Replace inverter PCB
• Leakage of refrigerant
• Power transistor module Is the Replace power transistor
anomaly
checked result by measuring module.
the resistance beween each terminal NO Refer Page 46.
• Anomalous power supply for of power transistor module OK?
inverter PCB (Are there any short- (Remove the power cable from
• Outdoor fan motor anomaly circuit?) compressor and check the
resistance between P-U,
P-V, P-W, N-U, N-V, N-W
respectively.
YES Replace inverter PCB
Note: In case that there is no the insulation resistance anomaly, the compressor anomaly could be considered.
If this anomaly occurs after replacement of power transistor module and/or inverter PCB, try to replace compressor as well.
If the error does not recur, connect the Mente PC and continue to collect data
– 87 –
Error code LED Green Red Content
Remote controller: E43 Indoor Keeps flashing Stays Off Excessive number of indoor units connected,
7-segment display: E43-1, 2 *1
Outdoor Keeps flashing *1 excessive total capacity of connection
*1 E43-1/1 time flash: Excessive number of indoor units connected, E43-2/2 time flash:Excessive capacity of connection
Caution:
Address will not be confirmed,
Reset the power. unless the power is reset after
changing addess.
Test run.
Is E43 dispalyed? NO No action is taken because
2. Error detection method it is judged that the power
YES reset was not done after
changing address.
When the number of connected Does
indoor units exceeds the the number of
limitation. indoor units connected
YES Check indoor unit
When the total capacity of and/or total capacity addresses and correct.
exceed limitation?
connected indoor units exceeds In case that total capacity
the limitation. of connected indoor units
exceeds the limitation,
Check the connected number if tentative operation is
of indoor units with 7-segment required turn ON the dip
display code C50 or Mente PC NO
with reference to the utilities switch SW5-4 on the
drawing. (Check not only one outdoor control PCB.
system, but also other systems) (However since this
tentative solution could
cause trouble, be sure
to correct it as soon as
possible)
Are there
3. Condition of error displayed any indoor units which
is not expected to exsist in YES Signal wire may be
that signal connected to other outdoor
• Excessive number of line? unit system.
connected indoor units Correct the signal wire.
• Excessive total capacity of Check the resistance
connected indoor units between A and B of signal NO Correct addresses.
• The total capacity of line as well. (Either one of addresses is
connected indoor units wrong.)
exceeds the limitation If the address corrected
General checking of indoor/outdoor unit addresses by means of: with rotary switch is still
� Outdoor unit: Mente PC, 7-Segemnt display and rorary wrong, replace control PCB
switch (SW1, 2) (Defective rotary switch)
� Indoor unit: Remote controller, rotary switch
(SW1, 2, 3, 4) * Before replacement,
* It is recommended to use means other than the rotary switch please confirm whether
4. Presumable cause which could be defective.
the rotary switch for
address setting is not
• Mistake in setting of indoor/ damaged. (It was
outdoor unit addresses experienced that No. 5
• Mistake in signal wire on rotary switch was not
connection recognized.)
Note: After completing the above procedure, reset the power and confirm that the error display does not recur. Unless the power
is reset for both indoor unit and outdoor unit, the set addresses will not be confirmed.
– 88 –
Error code LED Green Red Content
Remote controller: E45 Indoor Keeps flashing Stays Off Communication error between
7-segment display: E45-1, 2 *1
Outdoor Keeps flashing *2 inverter PCB and outdoor control PCB
*1 E45-1: INV1, E45-2: INVI *2 E45-1: 1 time flash, E45-2: 2 time flash
Is 15V
of power for control PCB
detected? Is the outdoor fan motor OK? NO
Replace inverter PCB or
(Refer the checking method of 15V outdoor fan motor
in page 46)
Check it as much as
2. Error detection method YES possible under the operating
conditions for 30 minutes
Reset power supply and restart before error occurred
When the communication
between inverter PCB and Wait and see.
outdoor control PCB is not Does E45 recur? NO Continue to obain data, if
established. possible (Keep connecting
YES the Mente PC)
Note: If the error does not recur, connect the Mente PC and continue to collect data.
– 89 –
Error code LED Green Red Content
Remote controller: E46 Indoor Keeps flashing Stays Off Mixed address setting methods
7-segment display: E46
Outdoor Keeps flashing Stays Off coexistent in same network.
Caution:
Unless the power is reset after changing
address, the set address will not be
2. Error detection method confirmed.
Same as above.
Is E46 still displayed? NO Test run
YES
Note: After completing the above procedure, reset the power and confirm that the error display does not recur. Unless the power
is reset for both indoor unit and outdoor unit, the set addresses will not be confirmed.
– 90 –
Error code LED Green Red Content
Remote controller: E48 Indoor Keeps flashing Stays Off
7-segment display: E48-1, 2 *1
Outdoor Keeps flashing *1
Outdoor DC fan motor anomaly
*1 E48-1: 1 time flash (FMO1), E48-2 : 2 time flash (FMO2)
Does the
fan rotate smoothly when turned NO Replace fan motor
by hand?
YES
Is the
fan motor failed to start up NO Replace fan motor
switched?
4. Presumable cause
• Breakage of harness
or loose conection of
connector
• Outdoor fan motor anomaly
• Inverter PCB anomaly
• Outdoor control PCB anomaly
Note: If the error does not recur, connect the Mente PC and continue to collect data.
– 91 –
Error code LED Green Red Content
Remote controller: E49 Indoor Keeps flashing Stays Off
7-segment display: E49
Outdoor Keeps flashing 1 time flash
Low pressure anomaly
Does the
4. Presumable cause EEV operate NO Isn’t EEV YES
normally by judging or strainer Replace EEV main body or
from Mente PC clogged?
• Low pressure sensor (PSL) data, etc? strainer.
anomaly
• Service valves closed YES NO Check for short circuit of
• EEV anomaly (EEV closed)
• Insufficient refrigerant airflow of heat exchanger
amount at evaporator side and for
• Clogging at EEV or strainer fan motor anomaly
Note: Check whether the indoor unit is connected to other outdoor superlink network.
If the error does not recur, connect the Mente PC and continue to collect data.
– 92 –
Error code LED Green Red Content
Remote controller: E53/E55*1 Indoor Keeps flashing Stays Off Suction pipe temperature thermistor anomaly (Tho-S),
7-segment display: E53/E55-1, 2
Outdoor Keeps flashing *2 Under-dome temperature thermistor anomaly (Tho-C1, C2)
*1 E55-1 : Tho-C1, E55-2: Tho-C2 *2 E53 : E53·E55-1 time flash, E55-2: 2 time flash
YES
Regarding the characteristics of
the thermistor, see the following chart
Are
the characteristics NO Replace thermistor
of thermistor OK? (Tho-S or Tho-C1, C2)
*2
200
Tempearture thermistor resistance (kΩ)
180
160
140
4. Presumable cause 120
100
• Broken thermistor harness or 80
the internal wire of sensing 60
section (Check the molded 5kΩ at 25 (ºC)
40
section as well) 20
• Disconnection of thermistor 0
0 20 40 60 80 100 120 140 160
harness connection Temperature (ºC)
(connector)
• Outdoor control PCB
anomaly Temperature (ºC)
Note:
– 93 –
Error code LED Green Red Content
Remote controller: E54 Indoor Keeps flashing Stays Off High pressure sensor anomaly (PSH)
7-segment display: E54-1, 2 *1
Outdoor Keeps flashing *1 Low pressure sensor anomaly (PSL)
*1 E54-1: 1 time flash (PSL), E54-2 : 2 time flash (PSH)
[ ]
PCB? operation
Operation range
High pressure : 0-4.15MPa YES
Low pressure : 0-1.7MPa
Reset the power and restart operation.
NO
Does E54 recur? Temporary malfunction by
noise.
YES Correct if the source of
noise is specified.
Does
the pressure
converted from the NO
sensor output voltage match the Replace sensor (PSH, PSL)
3. Condition of error displayed actual pressure measure
by pressure
gauge?
If anomalous sensor output
voltage (0V or lower or 3.49V YES
or higher) is detected for 5 Replace outdoor control
seconds within 2 minutes to 2 PCB
minutes 20 seconds after the High pressure sensor Low pressure sensor
compressor ON output characteristics output characteristics
Output voltage (V)
4. Presumable cause
Pressure (MPa) Pressure (MPa)
• Broken sensor harness
• Disconnection of sensor Sensor output Black (GND) – White; Output voltage (Black – Red; DC5V)
harness connection (connector)
• Sensor (PSH, PSL) anomaly
• Outdoor control PCB anomaly
• Anomalous installation conditions
• Insufficient airflow volume
• Excessive or insufficient
refrigerant amount
Note:
– 94 –
Error code LED Green Red Content
Remote controller: E56 Indoor Keeps flashing Stays Off Power transitor temperature
7-segment display: E56-1, 2 *1
Outdoor Keeps flashing *1 thermistor anomaly (Tho-P1, P2)
*1 E56-1/1 time flash:Tho-P1 anomaly, E56-2/2 time flash: Tho-P2 anomaly
200
180
When the outdoor air temperature 160
is above 0ºC, if -10ºC or lower 140
is detected for 20 seconds
120
continuously within 10 minutes
100
to 10 minutes 30 seconds after
80
compressor ON, compressor stops.
60
When the compressor is restarted
automatically after 3-minutes 40
4. Presumable cause
Note:
– 95 –
Error code LED Green Red Content
Remote controller: E58 Indoor Keeps flashing Stays Off
Anomalous compressor
7-segment display: E58
Outdoor Keeps flashing 1 time flash by loss of synchronism
4. Presumable cause
Note: If the error does not recur, connect the Mente PC and continue to collect data.
– 96 –
LED Green Red
Error code
Indoor Keeps flashing Stays Off
Content
Compressor startup
Remote controller: E59
7-segment display: E59-1, 2 *1
Outdoor Keeps flashing *2
failure (CM1,CM2)
*1 E59-1: CM1, E59-2: CM2 *2 E59-1: 1 time flash, E59-2: 2 time flash
Is
power supply voltage NO Check the power supply
OK?
specification of power supply
voltage and correct it
2. Error detection method YES voltage
380/415V
Is the
Check the version No. of
When it fails to change over to pressure equalized software (Is it latest?)
the operation for rotor position during 3-minute delay NO Check whether the solenoid
detection of compressor motor before startup? valve SV6 at the exit of oil
(If the compressor speed cannot separator is open during
increase 11Hz or higher) compressor stopping.
YES
(Is the pressure equalized?)
Is there
any loose connection
or breakage of cable NO Replace the cable
connected to the terminal (If there is a problem on
of the compressor?
the terminal of compressor,
replace the compressor
YES
Note: If the error does not recur, connect the Mente PC and continue to collect data.
– 97 –
Error code LED Green Red Content
Remote controller: E60 Indoor Keeps flashing Stays Off Rotor position detection failure
7-segment display: E60-1, 2 *1
Outdoor Keeps flashing *2 (CM1, CM2)
*1 E60-1 : CM1, E60-2 : CM2 *2 E60-1 : 1 time flash E60-2 : 2 time flash
Save data for 30 minutes before stopping in Mente PC Check and save the data of
operating conditions
Is
power supply voltage NO Correct it
OK?
YES Check it as much as
possible under the
Reset the power supply and restart operation operating conditions for
2. Error detection method 30 minutes before error
YES
occurred
Detection of the compressor Can YES
rotor position. the compressor Does E59 occur? Correct it according to the
startup? troubleshooting procedure
of E59
NO
YES
Replace compressor
Is the
sound and vibration of NO ( anomalous sound and vibration )
the compressor Check the insulation
normal? resistance and coil
3. Condition of error displayed resistance of compressor.
YES If necessary, replace
NO Is it NO compressor
If it fails to detect the rotor the unit with 2
compressors?
Is it
position of compressor, after operated normally
changinging over to the operation without occurrence YES Replace inverter PCB
of compressor rotor position of E60?
detection, the compressor stops. When
When it is restart automatically interchanging the NO
cables between inverter and
after 3 minutes delay, this compressor, is the compressor Replace compressor
anomaly occurs 4 times within 15 failed to startup
switched?
minute after the initial detection
YES NO
YES Replace inverter PCB
Temporary malfunction by
4. Presumable cause noise.
• Compressor anomaly
• Inverter PCB anomaly
• Anomaly of power supply
Note: If the error does not recur, connect the Mente PC and continue to collect data.
– 98 –
Error code LED Green Red Content
Remote controller: E61 Indoor Keeps flashing Stays Off Communications error between
7-segment display: E61
Outdoor Keeps flashing 1 time flash the master unit and slave units
Is the
address setting of master NO Corrent.
and slave outdoor units
OK?
When the communication Reset the power supply and restart operation
between master unit and slave
units is not established.
NO
Replace the outdor unit
Is E61 occur?
PCB
Same as above
4. Presumable cause
Note:
– 99 –
Error code LED Green Red Content
Remote controller: E63 Indoor Keeps flashing Stays Off
7-segment display: E63
Outdoor Keeps flashing 1 time flash
Emergency stop
Is the
remote controller setting NO Replace remote control
of Emergency Stop PCB
"Valid"?
2. Error detection method
YES
Same as above
4. Presumable cause
Note: Indoor unit detected emergency stop signal gives command "all stop"
– 100 –
2.4 Outdoor unit control PCB replacement procedure PCB012D017B c
WARNING
¡ Securely replace PCB according to this following instruction.
If PCB is incorrectly replace, it will cause an electric shock or fire.
¡ Be sure to check that the power source for the outdoor unit is turned OFF before replaceing PCB, PCB replace-
ment under current-carrying will cause an electric shock.
¡ After finishing PCB replacement, check that wiring is correctly connected with the PCB before power distribution.
If PCB is incorrectly replaced, it will cause an electric shock or fire.
CAUTION
¡ Bundle the wiring so as not to tense because it will cause an electric shock.
(Note) If cut the tie, the wiring cables should be bound with new tie again.
Exchange the control pwb according to the following procedure.
xchange the pwb after elapsing 3 minutes from power OFF.
1. E
(Be sure to measure voltage (DC) of two places (1. Power supply for pwb 2. Power supply for fan motor) and
check that the voltage is discharged sufficiently. (Refer to Fig.1 next page))
2. Disconnect the connectors from the pwb.
3. Disconnect the blue wiring passing through CT1 and CT2 on the pwb before exchanging the pwb.
4. Match the setting switches (SW1-6) with the former pwb.
5. Tighten up a screw after passing blue wiring through CT1 and CT2 of the changed.
6. Connect the connectors to the pwb. (Contirm the connectors are not half inserted.)
- 101 -
- 102 -
2.5 Inverter PCB replacement procedure pcb012d018ab
Exchange the inverter pwb according to the following procedure.
1. Exchange the pwb after elapsing 3 minutes from power OFF.
(Be sure to measure voltage (DC) of two places (1. Power supply for pwb 2. Power supply for fan motor) and
check that the voltage is discharged sufficiently. (Refer to Fig.3 next page))
2. Disconnect the connectors from the pwb.
3. Exchange the pwb.
4. Match the setting switches (JSW10, 11) with the former pwb. (Refer to Table.1)
5. Connect the connectors, wiring, and snubber capacitor. (Contirm the connectors are not half inserted.)
6. Cautions for maintenance of the control box
This control box has its front part hinged so as to be able to open and close for maintenance of the inverter.
Following cautions must be observed during the maintenance.
Always follow the instructions described in the technical manual when implementing the maintenance.
(1) Turn off the power supply before starting the maintenance.
(2) A
fter waiting for minimum 3 minutes after turning off the main power supply, measure the DC power supply voltage
(between F1 and DS (-) of the control power supply) to confirm according to the technical manual that the electricity
has been discharged sufficiently.
Only then disconnect the power supply cable and the signal cable from the terminal board.
(3) Remove a total 8 pieces of screw at the sections A, B and C in Figure 1.
• Take care not to drop screws on the PCB, etc. when removing them.
• Make sure to collect when dropped any.
(4) Open the front part of the control box as shown in Figure 2.
• Don’t open the front part more than 90º.
• Avoid exerting undue force on the open front part.
• Provide a support under the open fuont part.
(5) After opening the front part of the control box, you can access to the inverter. Start the maintenance according to the tech-
nical manual.
• When a tie wrap band has been cut off, fix it firmly at the original position with a new tie wrap band.
• When a connector has been disconnected from the PCB, insert firmly the connector again at the original position.
• Some of electrical parts are designed specifically to INV1 or INV2.
They are stamped or indicated with the lead mark to which of INV1 or INV2 they are used.
Take care not to use wrong parts duing repair.
If wrong parts are used, the equipment will not operate properly.
(6) When the maintenance is over, close the front part of the control box as shown in Figure 3.
• Take care not to nip the wiring with the front part.
(7) Reinstall and tighten the 8 screws removed at the sections A, B and C.
Don’t overlook to tighten the screws at the sectiong B particularly.
• Take care not to drop screws on the PCB, etc. when tightening them.
• Make sure to collect when dropped any, and tighten them at proper positions.
(8) Confirm visually that all screws have been tightened, and all cables have been connected properly.
- 103 -
Table. 1 Switch Setting
JSW11
Model JSW10
1 2 3 4
INV1 ↑ OFF ON OFF OFF
All models
INV2 ↑ OFF ON OFF ON
- 104 -
Function of Dip switch for control (SW3, 4, 5)
• SW3 (Function setting) • SW5 (Function setting)
Switch Function ON/OFF Function
ON Inspection LED reset ON Test run switch test run
SW3-1 SW5-1
OFF Test run switch Normal
OFF Normal
ON Test run operation mode Cooling
ON Auto SW5-2
SW3-2 OFF Test run operation mode Heating
OFF Normal ON Pump down switch Pump down
SW5-3
ON Refrigerant quantity check OFF Pump down switch Normal
SW3-4
OFF Normal ON Super Link protocol : Previous SL
SW5-5
ON Check operation OFF Super Link protocol : New SL
SW3-5
OFF Normal
ON Forced cooling/heating
SW3-7 • SW7,8,9 (Function setting)
OFF Normal
Switch Function
SW7 Data erase/data write
Function of Jumper wire (J13, 15)
SW8 7-segment display No. UP order of 1
(With: Shorted / None: Opened)
SW9 7-segment display No. UP order of 10
Jumper Function
With External input Level input
J13
None External input Pulse input
With Defrost time Normal
J15
None Defrost time Cold weather region
ON/OFF Function
OFF Compressor capacity 60%
ON
ON Compressor capacity 0%
SW4-5 SW4-6
OFF Compressor capacity 80%
OFF
ON Compressor capacity 40%
ON/OFF Function
OFF Slave 1
ON
ON Slave 3
SW4-7 SW4-8
OFF Master
OFF
ON Slave 2
- 105 -
Function of Connection
(1) Control PCB input (2) Ountrol PCB input
- 106 -
3. ELECTRICAL WIRING
3.1 Indoor unit
(a) Ceiling cassette-4 way type (FDT)
Models All : models
PJF000Z053 C
- 107 -
(b) Ceiling cassette-4 way Compact type (FDTC)
Models All : moddels
PJA003Z331 B
- 108 -
(c) Ceiling cassette-2 way type (FDTW)
Models FDTW28KXE6, 45KXE6, 56KXE6
PJB001Z560 B
- 109 -
Models FDTW71KXE6, 90KXE6
PJB001Z561 B
- 110 -
Models FDTW112KXE6, 140KXE6
PJB001Z562 B
- 111 -
(d) Ceiling cassette-1 way type (FDTS)
Model FDTS45KXE6
PJC001Z195 A
- 112 -
Model FDTS71KXE6
PJC001Z196 A
- 113 -
(e) Ceiling cassette-1 way compact type (FDTQ)
Models All models
PJC001Z190 A
- 114 -
Models All models
• Duct panel
PJC001Z240 A
- 115 -
Model FDU71KXE6
(f) Duct connected-High static pressure type (FDU)
-
116 -
5 or 6 wires
Notes (1) Preset point of protective deviees ThI-R1, R2 : Heating operation : Indoor fan control.
63H1-1 : Open 4.15MPa, Close 3.15MPa Cooling operation : Frost prevention control.
(For protection) Super heat control.
(2) Function of thermistor ThI-R3 : For super heat control of cooling operation.
PSH : For compressor control Tho-D : For control of discharge pipe temperature.
Cooling: 3.70 ON (MPa) Tho-C : For control of temperarure under the dome.
Heating: 3.00 ON (MPa) Tho-S : For control of suction pipe temperature.
PSL : ON 0.18MPa, OFF 0.20MPa Tho-R1, R2 : For control of defrosting.
PCB003Z067
- 131 -
(a) Ceiling cassette-4way type (FDT)
7 A PJA012D007 b
①Before installation ③Preparation before installation
●Install correctly according to the installation manual. ●If suspension bolt becomes longer, do reinforcement of earthquake resistant.
●Confirm the following points: ○For grid ceiling
○Unit type/Power supply specification ○Pipes/Wires/Small parts ○Accessory items When suspension bolt length is over 500mm, or the gap between the ceiling and roof is
over 700mm, apply earthquake resistant brace to the bolt.
Accessory item
○In case the unit is hanged directly from the slab and is installed on the ceiling plane which
For unit hanging For refrigerant pipe For drain pipe has enough strength.
When suspension bolt length is over 1000mm, apply the earthquake resistant brace to the bolt.
Flat washer (M10) Level gauge Pipe cover(big) Pipe cover (small) Strap Pipe cover(big) Pipe cover(small) Drain hose Hose clamp
●Prepare four (4) sets of suspension bolt, nut and spring washer (M10 or M8) on site.
Ceiling opening, Suspension bolts pitch, Pipe position
8 1 1 1 4 1 1 1 1
For unit hanging For unit hanging For heat insulation For heat insulation For pipe cover fixing For heat insulation For heat insulation For drain pipe For drain hose
860 to 910 (Ceiling hole size)
and adjustment of gas pipe of liquid tube of drain socket of drain socket connecting mounting
778 (Suspension bolts pitch) (mm)
G
s H Series Type a
Single Split (PAC) 40 to 71 type 246
series 100 to 140 type 298
control box
②Selection of installation location for the indoor unit
420
420
the ceiling. C Drain piping
648
・Areas where there is enough space to install and service. D Hole for wiring
・Areas where it can be drained properly. Areas where drain pipe descending slope can be F Suspension bolts
G Outside air opening for ducting
taken. H
260 H Air outlet opening for ducting
・Areas where there is no obstruction of airflow on both air return grille and air supply port. Drain hose piece 345 303
・Areas where fire alarm will not be accidentally activated by the air conditioner. (Accessory)
(Installed on site)
・Areas where the supply air does not short-circuit.
C
・Areas where it is not influenced by draft air. Hanger plate
F
B A
・Areas not exposed to direct sunlight. for suspention bolt
・Areas where dew point is lower than around 28°C and relative humidity is lower than 80%.
This indoor unit is tested under the condition of JIS (Japan Industrial Standard) high humid-
207
a
173
150
123
ity condition and confirmed there is no problem. However, there is some risk of condensa- 65 140
50 or more
tion drop if the air conditioner is operated under the severer condition than mentioned 11 60
35
above. control box D
If there is a possibility to use it under such a condition, attach additional insulation of 10 to
100
140
Air filter
137
hole
Air return grille
83 76
hole
97
20mm thick for entire surface of indoor unit, refrigeration pipe and drain pipe.
112
・Areas where TV and radio stays away more than 1m. (It could cause jamming and noise.)
52.5
100
68
・Areas where any items which will be damaged by getting wet are not placed such as food,
65
13 50
table wares, server, or medical equipment under the unit. 38
・Areas where there is no influence by the heat which cookware generates.
・Areas where not exposed to oil mist, powder and/or steam directly such as above fryer. G H
・Areas where lighting device such as fluorescent light or incandescent light doesn’t affect
the operation.
(A beam from lighting device sometimes affects the infrared receiver for the wireless remote
controller and the air conditioner might not work properly.) ④Installation of indoor unit
②Check if the place where the air conditioner is installed can hold the weight of the unit. If it is
Work procedure
not able to hold, reinforce the structure with boards and beams strong enough to hold it. If the
strength is not enough, it could cause injury due to unit falling. 1. Prepare a ceiling hole with the size of from 860mm × 860mm to 910mm × 910mm
referring to the template attached in the package.
③If there are 2 units of wireless type, keep them away for more than 6m to avoid malfunction
2. Arrange the suspension bolt at the right position (725mm×778mm).
due to cross communication. 3. Make sure to use four suspension bolts and fix them so as to be able to hold 500N load.
④When plural indoor units are installed nearby, keep them away for more than 4 to 5m. 4. Ensure that the lower end of the suspension bolt should be 50mm above the ceiling
plane. Temporarily put the four lower nuts 150mm above the ceiling plane and the upper
Space for installation and service nuts on distant place from the lower nuts in order not to obstruct hanging the indoor unit
or adjust the indoor unit position, and then hang the indoor unit.
●When it is not possible to keep enough space between indoor unit and wall or between indoor 5. Adjust the indoor unit position after hanging it by inserting the level gauge attached on
units, close the air supply port where it is not possible to keep space and confirm there is no the package into the air supply port and checking if the gap between the ceiling plane
short circuit of airflow. and the indoor unit is appropriate. In order to adjust the indoor unit position, adjust the
, ●Install the indoor unit at a height of more than 2.5m above the floor. lower nuts while the upper nuts are put on distant place. Confirm there is no backlash
between the hanger plate for suspension bolt and the lower nut and washer.
4000 to 5000mm or more
Suspension bolt
Ceiling
Wall surface Nut (upper)
1000mm or more
Decorative panel 2500mm or more
Flat washer
1000mm or more
Obstacle Spring wasler
Nut (lower)
150mm
Floor 50mm
- 132 -
④Installation of indoor unit (continued) ⑥Drain pipe ⑥D
6. Make sure to install the indoor unit horizontally. Confirm the
Caution
levelness of the indoor unit with a level gauge or transpar-
● Install the drain pipe according to the installation manual in order to drain properly. Drain
ent hose filled with water. Keep the height difference at Indoor unit
Imperfection in draining may cause flood indoors and wetting the household goods,etc. ● A
both ends of the indoor unit within 3mm.
hose ● Do not put the drain pipe directly into the ditch where toxic gas such as sulfur, the other harmful and w
7. Tighten four upper nuts and fix the unit after height and inflammable gas is generated. Toxic gas would flow into the room and it would cause serious o
levelness adjustment. damage to user’s health and safety (some poisoning or deficiency of oxygen). In addition, it may ● D
cause corrosion of heat exchanger and bad smell. ● F
Caution ● Connect the pipe securely to avoid water leakage from the joint. b
● Insulate the pipe properly to avoid condensation drop. 1. P
●Do not adjust the height by adjusting upper nuts. It will cause unexpected stress on the indoor in
unit and it will lead to deformation of the unit, failure of attaching a panel, and generating noise ● Check if the water can flow out properly from both the drain outlet on the indoor unit and the end
c
from the fan. of the drain pipe after installation. 2. M
● Make sure to make descending slope of greater than 1/100 and do not make up-down bend and/or trap is
●Make sure to install the indoor unit horizontally and set the gap between the unit underside and
in the midway. In addition, do not put air vent on the drain pipe. Check if water is drained out properly th
the ceiling plane properly. Improper installation may cause air leakage, dew condensation,
from the pipe during commissioning. Also, keep sufficient space for inspection and maintenance. C
water leakage and noise.
d
●Even after decorative panel attached, still the unit height can be adjusted finely. Refer to the (
Work procedure
installation manual for decorative panel for details. d
●Make sure there is no gap between decoration panel and ceiling surface, and between decora- 1. Insert the supplied drain hose (the end made of soft PVC) to the step of the drain socket on the indoor unit 3. U
tion panel and the indoor unit. The gap may cause air leakage, dew condensation and water and fix it securely with the clamp. Attach the hose clamp to the drain hose around 10mm from the end. r
leakage. ●Do not apply adhesives on this end. it
pipe cover (big)
Joint for VP-20
●In case decorative panel is not installed at the same time, or ceiling material is installed after Fasten the screw securely (For insulation) (Prepare on site)
Hose clamp Drain hose (Accessory) Drain
the unit installed, put the cardboard template for installation attached on the package (packing Drain socket
material of cardboard box) on the bottom of the unit in order to avoid dust coming into the indoor Unit ○In
unit. Metal plate
10mm Dr
Drain hose VP-20
Drain socket (Accessory) (Prepare on site) Fo
The step part Drain hose Connect
Clamp wo
Drain socket (Accessory) Pipe cover (small)
(For insulation) ○In
⑤Refrigerant pipe Pipe cover (small)
(For insulation)
(Prepare on site)
Dra
(Accessory)
No adhesive allowed tor
Caution 2. Prepare a joint for connecting VP-20 pipe, adhere and connect the joint to the drain hose Ma
(the end made of rigid PVC), and adhere and connect VP-20 pipe (prepare on site).
●Use the new refrigerant pipe.
※As for drain pipe, apply VP-20 made of rigid PVC which is on the market.
When re-using the existing pipe system for R22 or R407C, pay attention to the following items.
● Make sure that the adhesive will not get into the supplied drain hose.
・Change the flare nuts with the attached ones (JIS category 2), and reprocess the flare parts.
It may cause the flexible part broken after the adhesive is dried up and gets rigid.
・Do not use thin-walled pipes.
●Use phosphorus deoxidized copper alloy seamless pipe (C1220T specified in JIS H3300) for
● The flexible drain hose is intended to absorb a small difference at installation of the unit or drain pipes. ⑦W
Do not bend or make an excess offset on the drain hose as shown in the picture.
refrigeration pipe installation.
Bend or excess offset will cause drain leakage.
In addition, make sure there is no damage both inside and outside of the pipe, and no harmful ● E
substances such as sulfur, oxide, dust or a contaminant stuck on the pipes. e
●Do not use any refrigerant other than R410A. e
Using other refrigerant except R410A (R22 etc.) may degrade inside refrigeration oil. And air Over 20mm
in
getting into refrigeration circuit may cause over-pressure and resultant it may result in bursting, B
etc. ● U
●Store the copper pipes indoors and seal the both end of them until they are brazed in order to o
avoid any dust, dirt or water getting into pipe. Otherwise it will cause degradation of refrigeration ● D
3. Make sure to make descending slope of greater than 1/100 and do not make up-down bend
oil and compressor breakdown, etc. n
and/or trap in the midway.
●Use special tools for R410 refrigerant. ● B
●Pay attention not to give stress on the pipe on the indoor unit side, and support and fix
the pipe as close place to the unit as possible when connecting the drain pipe. ● F
Work procedure ●Do not set up air vent. w
1. Remove the flare nut and blind flanges on the pipe of the indoor unit.
1.5m ~ 2m Supporting metal Trapped air will 1. R
※ Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving torque No bump
generate noises.
to the nut with another spanner in order to avoid unexpected stress to the copper pipe, and then Air vent No trap th
remove them. Not touching the water 2. H
Insulation material
(Gas may come out at this time, but it is not abnormal.) Descending slope greater than 1/100 th
● Pay attention whether the flare nut pops out. (as the indoor unit is sometimes pressured.) 3. F
2. Make a flare on liquid pipe and gas pipe, and connect the refrigeration pipes on the indoor unit. As wide as possible 4. In
●When sharing a drain pipe for more than (about100mm)
※Bend the pipe with as big radius as possible and do not bend the pipe repeatedly. In one unit, lay the main pipe 100mm
addition, do not twist and crush the pipes. below the drain outlet of the unit. In
※Do a flare connection as follows: addition, select VP-30 or bigger size for
main drain pipe. VP-30 or bigger
● Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving Descending slope greater than 1/100
torque to the nut with another spanner in order to avoid unexpected stress to the copper 4. Insulate the drain pipe.
pipe, and then remove them. ● Be sure to insulate the drain socket and rigid PVC pipe installed indoors otherwise it may
● When fastening the flare nut, align the refrigeration pipe with the center of flare nut, screw cause dew condensation and water leakage.
the nut for 3-4 times by hand and then tighten it by spanner with the specified torque ※ After drainage test implementation, cover the drain socket part with pipe cover (small size), then
mentioned in the table below. Make sure to hold the pipe on the indoor unit securely by a use the pipe cover (big size) to cover the pipe cover (small size), clamps and part of the drain
spanner when tightening the nut in order to avoid unexpected stress on the copper pipe. hose, and fix and wrap it with tapes to wrap and make joint part gapless.
3. Cover the flare connection part of the indoor unit with attached insulation material after a gas
Drain up
leakage inspection, and tighten both ends with attached straps.
●Make sure to insulate both gas pipes and liquid pipes completely. ● The position for drain pipe outlet can be raised up to 700mm above the ceiling. Use elbows for
※ Incomplete insulation may cause dew condensation or water dropping. installation to avoid obstacles inside ceiling. If the horizontal drain pipe is too long before vertical pipe,
the backflow of water will increase when the unit is stopped, and it may cause overflow of water from
4. Refrigerant is charged in the outdoor unit.
the drain pan on the indoor unit. In order to avoid overflow, keep the horizontal pipe length and offset of
As for the additional refrigerant charge for the indoor unit and piping, refer to the installation the pipe within the limit shown in the figure below.
manual attached to the outdoor unit.
295 to 325mm 100 or less
Strap (Accessory) Pipe cover (Accessory)
Pipe diameter Tightening torque N·m Drain hose
700mm or less
φ 6.35 14 to 18
φ 9.52 34 to 42
φ 12.7 49 to 61
φ 15.88 68 to 82
φ 19.05 100 to 120 The thickness of insulation should be 20mm or more. Joint for VP-20
(Prepare on site)
- 133 -
⑥Drain pipe (continued) ⑧Panel installation
●Attach the panel on the indoor unit after electrical wiring work.
Drain test ●Refer to attached manual for panel installation for details.
tc. ● After installation of drain pipe, make sure that drain system work in good condition and no (See next page)
rmful and water leakage from joint and drain pan. Check if the motor sound of drain pump is normal
serious or not.
n, it may ● Do drain test even if installation of heating season.
● For new building cases, make sure to complete the test ⑨Check list after installation
before hanging the ceiling. Checking window
1. Pour water of about 1000cc into the drain pan in the for draining
indoor unit by pump so as not to get the electrical ●Check the following items after all installation work completed.
the end
component wet.
2. Make sure that water is drained out properly and there
d/or trap is no water leakage from any joints of the drain pipe at Check if; Expected trouble Check
properly the test. The indoor and outdoor units are fixed securely? Falling, vibration, noise
e. Confirm that the water is properly drained out while the Inspection for leakage is done? Insufficient capacity
drain motor is operating. At the drain socket Insulation work is properly done? Water leakage
(transparent), it is possible to check if the water is
drained out properly. Water is drained properly? Water leakage
door unit Drain plug
3. Unplug the drain plug on the indoor unit to remove Supply voltage is same as mentioned in the model name plate? PCB burnt out, not working at all
he end. remaining water on the drain pan after the test, and re-plug There is mis-wiring or mis-connection of piping? PCB burnt out, not working at all
it. And insulate the drain pipe properly finally.
VP-20
Earth wiring is connected properly? Electric shock
on site) Cable size comply with specified size? PCB burnt out, not working at all
Drain pump operation
Any obstacle blocks airflow on air inlet and outlet? Insufficient capacity
○In case electrical wiring work finished
Drain pump can be operated by remote controller (wired).
VP-20
are on site) For the operation method, refer to Operation for drain pump in the installation manual for wiring
work.
(small)
ation) ○In case electrical wiring work not finished
n site)
Drain pump will run continuously when the dip switch“SW7-1” on the indoor unit PCB is turned ON, the Connec- ⑩How to check the dirt of drain pan (Maintenance)
tor CNB is disconnected, and then the power supply (230VAC on the terminal block ① and ②) is turned ON.
ose Make sure to turn OFF “SW7-1” and reconnect the Connector CNB after the test. The method of checking the dirt of drain pan
●It is possible to check the dirt for inlet of drain pan without detaching the panel.
(Inspection is not possible when the high efficient filter and option spacer is installed.)
1.Open the air return grille and remove the panel corner cover on drain pan side.
pes. ⑦Wiring-out position and wiring connection 2.Remove the cover of inspection window. (1screw)
3.Check the drain pan from the inspection window.
● Electrical installation work must be performed according to the installation manual by an If the drain pan is very dirty,remove the drain pan and clean it.
electrical installation service provider qualified by a power provider of the country, and be 4.After checking of the dirty of drain pan, restore the cover of the inspection window
executed according to the technical standards and other regulations applicable to electrical securely. Improper restoration of the cover may cause dew condensation and water
installation in the country. leakage.
Be sure to use an exclusive circuit. Available checking part
● Use specified cord, fasten the wiring to the terminal securely, and hold the cord securely in for inlet of drain pan.
Panel
Corner cover Cover of
order not to apply unexpected stress on the terminal. checking
end ● Do not put both power source line and signal line on the same route. It may cause miscommu- window
nication and malfunction.
d fix ● Be sure to do D type earth work.
● For the details of electrical wiring work, see attached instruction manual for electrical wiring
work.
Wiring cover
Single Split (PAC) series
Power source line clamp Earth Wiring between indoor and outdoor unit
Remove the screws
Drain pan
Power source side Rotate the hook
may terminal block Fixing piece
Remote Controller line
then
Signal line clamp
ain
pe,
m VRF (KX) series
et of Power source side Power source
terminal block line clamp Earth Indoor power source line
PJF012D007 A
- 134 -
- 135 -
- 136 -
(b) Ceiling cassette-4way compact type (FDTC)
PJA012D756 a
6 A Before installation Preparation before installation
z Install correctly according to the installation manual. z If suspension bolt becomes longer, do reinforcement of earthquake resistant.
z Confirm the following points: c For grid ceiling
c Unit type/Power supply specification c Pipes/Wires/Small parts c Accessory items When suspension bolt length is over 500mm, or the gap between the ceiling and roof is over
700mm, apply earthquake resistant brace to the bolt.
Accessory itme c In case the unit is hanged directly from the slab and is installed on the ceiling plane which has
For unit hanging For refrigerant pipe For draom pipe
enough strength.
Flat washer Level gauge
Pipe cover(big)
Pipe cover
Strap Pipe cover(big) Pipe cover(small) Drain hose Hose clamp
When suspension bolt length is over 1000mm, apply the earthquake resistant brace to the bolt.
(M10) (Insulation) (small)
z Prepare four (4) sets of suspension bolt, nut and spring washer (M10 or M8) on site.
Ceiling opening, Suspension bolts pitch, Pipe position
8 4 1 1 4 1 1 1 1
For adjustment For heat For heat For heat For heat
For pipe cover For drain pipe For drain hose 530 (Suspension bolts pitch) F Decorative panel
For unit hanging in hoisting in the insulation insulation insulation insulation
fixing connecting mounting
unit's main body of gas pipe of liquid tube of drain socket of drain socket
Symbol Content
321
348
F
xAreas where the indoor unit can deliver hot and cold wind sufficiently. Suggest to the user to use for ducting
541
a circulator if the ceiling height is over 3m to avoid warm air being accumulated on the ceiling.
64
xAreas where there is enough space to install and service.
32
Control Air return
185 box Air supply grille
xAreas where it can be drained properly. Areas where drain pipe descending slope can be taken. 190 223
D
ญ413
xAreas where there is no obstruction of airflow on both air return grille and air supply port. 200
21
46 ญ700
xAreas where fire alarm will not be accidentally activated by the air conditioner. Drain hose piece
(Accessory)
xAreas where the supply air does not short-circuit. (Installed on site)
غ570 140
xAreas where it is not influenced by draft air. 323 60
6-Ø4
Holes for
A B 144 C E
xAreas not exposed to direct sunlight. tapping screws
xAreas where dew point is lower than around 28°C and relative humidity is lower than 80%.
115
Hole
140
This indoor unit is tested under the condition of JIS (Japan Industrial Standard) high humidity
248
195
194
135
100
condition and confirmed there is no problem. However, there is some risk of condensation drop
91
100
if the air conditioner is operated under the severer condition than mentioned above.
45 or more
35
Hanger plate for
If there is a possibility to use it under such a condition, attach additional insulation of 10 to suspension bolt F
20mm thick for entire surface of indoor unit, refrigeration pipe and drain pipe.
xAreas where TV and radio stays away more than 1m. (It could cause jamming and noise.)
xAreas where any items which will be damaged by getting wet are not placed such as food, table
wares, server, or medical equipment under the unit. Installation of indoor unit
xAreas where there is no influence by the heat which cookware generates.
xAreas where not exposed to oil mist, powder and/or steam directly such as above fryer. Work procedure
xAreas where lighting device such as fluorescent light or incandescent light doesn’t affect the 1. This units is designed for 2 x 2 grid ceiling.
operation. If necessary, please detach the T bar temporarily before you install it.
(A beam from lighting device sometimes affects the infrared receiver for the wireless remote If it is installed on a ceiling other than 2 x 2 grid ceiling, provide an inspection port on the control box
controller and the air conditioner might not work properly.) side.
N Check if the place where the air conditioner is installed can hold the weight of the unit. If it is not 2. Arrange the suspension bolt at the right position (530mm×530mm).
able to hold, reinforce the structure with boards and beams strong enough to hold it. If the strength 3. Make sure to use four suspension bolts and fix them so as to be able to hold 500N load.
is not enough, it could cause injury due to unit falling. 4. Ensure that the lower end of the suspension bolt should be 45mm above the ceiling plane.
O If there are 2 units of wireless type, keep them away for more than 5m to avoid malfunction due to Temporarily put the four lower nuts 91mm above the ceiling plane and the upper nuts on distant
cross communication. place from the lower nuts in order not to obstruct hanging the indoor unit or adjust the indoor unit
P When plural indoor units are installed nearby, keep them away for more than 4m. position, and then hang the indoor unit.
Control box
Space for installation and service
T bar Ceiling
z When it is not possible to keep enough space between indoor unit and wall or between indoor units, panel
close the air supply port where it is not possible to keep space and confirm there is no short circuit
of airflow.
z Install the indoor unit at a height of more than 2.5m above the floor.
5. Adjust the indoor unit position after hanging it by inserting the level gauge attached on the package
4000mm or more into the air supply port and checking if the gap between the ceiling plane and the indoor unit is
appropriate. In order to adjust the indoor unit position, adjust the lower nuts while the upper nuts are
Indoor unit Indoor unit put on distant place. Confirm there is no backlash between the hanger plate for suspension bolt and
the lower nut and washer.
Drain piping
Suspension bolt
Ceiling Refrigerant piping
Wall surface
1000mm or more
Nut (upper)
Decorative panel 2500mm or more
1000mm or more Flat washer
Obstacle
Spring washer
Unit Unit
Touch the nut (lower) and Play is left between the fixture
washer without any play and the nut (lower) and washer.
- 137 -
Installation of indoor unit (continued) Drain pipe (continued) D
6. Make sure to install the indoor unit horizontally. Confirm the Work procedure Drain p
levelness of the indoor unit with a level gauge or transparent hose Indoor unit 1. Insert
Insert the
thesupplied
supplieddrain
drainhose (the(the
hose end end
mademade of softofPVC)
soft to the step
PVC) of the
to the stepdrain socket
of the on socket
drain the indoor
on unit c In cas
filled with water. Keep the height difference at both ends of the
indoor unit within 3mm. hose
and
the fix it securely
indoor withfithe
unit and x itclamp. Attach
securely withthethehose clamp to the drain hose around 10mm from the end.
clamp. Drain
pipe cover (big) Joint for VP-20
7. Tighten four upper nuts and fix the unit after height and levelness z
● Do not apply adhesives on this end. (For insulation) (Prepare on site) For th
(Accessory)
pipe cover (big)
adjustment. (For insulation)
Joint for VP-20 work.
Fasten the screw securely (Prepare on site)
Hose clamp Drain hose Unit
(Accessory) c In cas
Drain socket
Caution The step part Drain hose Drain
Drain socket Unit
Metal plate Drain hose VP-20 the Co
z Do not adjust the height by adjusting upper nuts. It will cause unexpected stress on the indoor unit 10mm (Accessory) (Prepare on site) [ a
and it will lead to deformation of the unit, failure of attaching a panel, and generating noise from the Clamp Drain hose
Connect VP-20
Drain socket (Accessory) Pipe cover (small)on site)
(Prepare Make
fan. The step part Drain hose Drain socket (Accessory* Connect (For insulation)
z Make sure to install the indoor unit horizontally and set the gap between the unit underside and No adhesive allowed
Clamp
(Prepare on site)
the ceiling plane properly. Improper installation may cause air leakage, dew condensation, water Pipe cover(Accessory)
Drain socket (small)
(For insulation)
Pipe cover (small)
(For insulation)
(Accessory) (Prepare on site)
leakage and noise. W
Pipe cover (small)
(For insulation)
z Even after decorative panel attached, still the unit height can be adjusted finely. Refer to the No adhesive allowed (Accessory)
installation manual for decorative panel for details. 2. Prepare a joint for connecting VP-20 pipe, adhere and connect the joint to the drain hose (the end z Electr
z Make sure there is no gap between decoration panel and ceiling surface, and between decoration 2. made
Prepare a joint
of rigid for connecting
PVC), and adhereVP-20 pipe, adhere
and connect VP-20and pipeconnect
(preparethe onjoint
site).to the drain hose install
panel and the indoor unit. The gap may cause air leakage, dew condensation and water leakage. (theAsend
for made of rigid
drain pipe, PVC),
apply VP-20 and made
adhereofand rigidconnect
PVC which VP-20 pipe
is on the(prepare
market.on site). to the
z In case decorative panel is not installed at the same time, or ceiling material is installed after the ※As
z Makefor sure
drainthat
pipe, theapply VP-20will
adhesive made
not getof rigid
into PVC which isdrain
the supplied on the market.
hose. Be su
unit installed, put the cardboard template for installation attached on the package (packing material Make
● It may sure
causethat
thethe adhesive
flexible part will not get
broken afterinto
thethe supplied
adhesive drain up
is dried hose.
and gets rigid. z Use s
of cardboard box) on the bottom of the unit in order to avoid dust coming into the indoor unit. It mayflexible
z The cause the flexible
drain hosepartis broken aftertotheabsorb
intended adhesive is drieddifference
a small up and getsatrigid.
installation of the unit or drain to app
The flexible
● pipes. drain hose
Intentional is intended
bending, to absorb may
expanding a small difference
cause the flatexible
installation
hoseofbroken
the unit and
or drain pipes.
water leakage. z Do no
Do not bend or make an excess offset on the drain hose as shown in the picture.
Refrigerant pipe Bend or excess offset will cause drain leakage.
misco
z Be su
Caution z For th
z Use the new refrigerant pipe. Over 20mm
When re-using the existing pipe system for R22 or R407C, pay attention to the following items. 1. Remo
xChange the flare nuts with the attached ones (JIS category 2), and reprocess the flare parts. 2. Hold e
xDo not use thin-walled pipes. 3. Fix the
z Use phosphorus deoxidized copper alloy seamless pipe (C1220T specified in JIS H3300) for 3. Make sure to make descending slope of greater than 1/100 and do not make up-down bend and/or 4. Install
refrigeration pipe installation. trap in the midway.
In addition, make sure there is no damage both inside and outside of the pipe, and no harmful z Pay attention not to give stress on the pipe on the indoor unit side, and support and fix the pipe
substances such as sulfur, oxide, dust or a contaminant stuck on the pipes. as close place to the unit as possible when connecting the drain pipe.
z Do not use any refrigerant other than R410A. z Do not set up air vent.
Using other refrigerant except R410A (R22 etc.) may degrade inside refrigeration oil. And air getting
into refrigeration circuit may cause over-pressure and resultant it may result in bursting, etc.
z Store the copper pipes indoors and seal the both end of them until they are brazed in order to avoid 1.5m ~ 2m Supporting metal Trapped air will
No bump
any dust, dirt or water getting into pipe. Otherwise it will cause degradation of refrigeration oil and generate noises.
Air vent No trap
compressor breakdown, etc.
z Use special tools for R410 refrigerant. Not touching the water
Insulation material
Descending slope greater than 1/100
Work procedure
As wide as possible
1. Remove the flare nut and blind flanges on the pipe of the indoor unit. z When sharing a drain pipe for more than one (about100mm)
Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving unit, lay the main pipe 100mm below the drain
torque to the nut with another spanner in order to avoid unexpected stress to the copper pipe,
outlet of the unit. In addition, select VP-30 or
and then remove them.
(Gas may come out at this time, but it is not abnormal.) bigger size for main drain pipe.
VP-30 or bigger
z Pay attention whether the flare nut pops out. (as the indoor unit is sometimes pressured.) Descending stop greater than 1/100
2. Make a flare on liquid pipe and gas pipe, and connect the refrigeration pipes on the indoor unit. 4. Insulate the drain pipe.
Bend the pipe with as big radius as possible and do not bend the pipe repeatedly. In addition, do z Be sure to insulate the drain socket and rigid PVC pipe installed indoors otherwise it may cause
not twist and crush the pipes. dew condensation and water leakage.
Do a flare connection as follows: After drainage test implementation, cover the drain socket part with pipe cover (small size),
z Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving then use the pipe cover (big size) to cover the pipe cover (small size), clamps and part of the
torque to the nut with another spanner in order to avoid unexpected stress to the copper pipe, drain hose, and fix and wrap it with tapes to wrap and make joint part gapless.
and then remove them.
z When fastening the flare nut, align the refrigeration pipe with the center of flare nut, screw the nut
for 3-4 times by hand and then tighten it by spanner with the specified torque mentioned in the Drain up
table below. Make sure to hold the pipe on the indoor unit securely by a spanner when tightening z The position for drain pipe outlet can be raised up to 600mm above the ceiling. Use elbows for
the nut in order to avoid unexpected stress on the copper pipe. installation to avoid obstacles inside ceiling. If the horizontal drain pipe is too long before vertical
3. Cover the flare connection part of the indoor unit with attached insulation material after a gas pipe, the backflow of water will increase when the unit is stopped, and it may cause overflow of
leakage inspection, and tighten both ends with attached straps. water from the drain pan on the indoor unit. In order to avoid overflow, keep the horizontal pipe
z Make sure to insulate both gas pipes and liquid pipes completely. length and offset of the pipe within the limit shown in the figure below.
Incomplete insulation may cause dew condensation or water dropping.
4. Refrigerant is charged in the outdoor unit. 295 to 325mm 100 or less
As for the additional refrigerant charge for the indoor unit and piping, refer to the installation manual
attached to the outdoor unit. Drain hose
600mm or less
- 138 -
Drain pipe (continued) Panel installation (continued)
Drain pump operation Work procedure
c In case electrical wiring work finished 1. Make sure that the indoor unit is positioned at the correct height with the supplied level gauge.
Drain pump can be operated by remote controller (wired). Remove the level gauge before you install the panel.
VP-20
n site) For the operation method, refer to Operation for drain pump in the installation manual for wiring 2. Screw the two bolts of the supplied four bolts by about 5mm. (z mark ) [Figure 1]
work. 3. Attach the supplied hook to the indoor unit with the screw (1 screw). [Figure 2]
c In case electrical wiring work not finished 4. Open the air return grille.
Drain pump will run continuously when the dip switch“SW7-1” on the indoor unit PCB is turned ON, 5. Remove the screw of a corner panel and remove a corner panel. (four places) [Figure 3]
VP-20 the Connector CNB is disconnected, and then the power supply (220-240VAC on the terminal block 6. Hang the panel on two bolts. (z mark ) [Figure 4]
are on site) [ and ] or [ and ] ) is turned ON. 7. Rotate the hook and put it into the slot of the panel. And install the panel temporarily.
small)
Make sure to turn OFF “SW7-1” and reconnect the Connector CNB after the test.. [Figure 5]
ation) 8. Tighten the two bolts which were used to install the panel temporarily and the other two bolts.
n site)
9. Open a lid of the control box.
10. Fix the louver motor wiring and the drain pump wiring with clamp. And put louver motor wiring into
Wiring-out position and wiring connection the control box. [Figure 6]
he end z Electrical installation work must be performed according to the installation manual by an electrical 11. Connect the connector of louver motor. [Figure 6]
installation service provider qualified by a power provider of the country, and be executed according 12. Attach two chains to the air return grille with two screws. [Figure 7]
to the technical standards and other regulations applicable to electrical installation in the country. 13. Install the corner panels back to original places. At that time attach the chains to the panel with
Be sure to use an exclusive circuit. screws together.
z Use specified cord, fasten the wiring to the terminal securely, and hold the cord securely in order not 14. Close the air return grille.
or drain to apply unexpected stress on the terminal. Control box
age. z Do not put both power source line and signal line on the same route. It may cause Piping side Drain hose Side
[Figure 2]
1. Remove a lid of the control box (2 screws).
2. Hold each wiring inside the unit and fasten them to terminal block securely.
3. Fix the wiring with clamp.
and/or 4. Install a lid of the control box back to original place.
[Figure 1]
Screw
Single split (PAC) series [Figure 3]
he pipe
[Figure 5]
PJA012D756 A
- 139 -
b
- 140 -
- 141 -
(C) Ceiling cassette-2way type (FDTW)
7 A PJB012D227 a
①Before installation ③Preparation before installation (continued)
●Install correctly according to the installation manual. ●If placing the unit with the top plate facing up (in the reversed orientation of packaging) is
●Confirm the following points: unavoidable, use care so that the area other than supporting member of the unit, will not be
subjected to excessive loads. (A heavy load on the central part of this area could cause a
○Unit type/Power supply specification ○Pipes/Wires/Small parts ○Accessory items
damage to the filter).
Accessory item Ceiling opening, Suspension bolts pitch, Pipe position
UNIT: mm
For unit hanging For refrigerant pipe Type Type
Flat washer (M10) Paper pattern Pipe cover(big) Pipe cover (small) Strap 28 ~ 56 71, 90 112, 140 28 ~ 56 71, 90 112, 140
INSERT THIS SLOT
INTO HANGING
FIXTURE
HOW TO USE
THIS PATTERN
INSERT THIS SLOT
INTO HANGING FIXTURE
1 1015 1260 1730 13 234 284 299
UNIT BOTTOM
2 885 1130 1600 14 98 95 110
3 468 590 825 15 91 88 103
67 70
UNIT BOTTOM FIT THIS NOTCH UNIT BOTTOM
TO CEILING
LEVEL
FIT THIS NOTCH TO CEILING LEVEL FIT THIS NOTCH TO CEILING LEVEL
4 417 540 775 16 47 50 50
5 817 1054 1524 17 127 127 137
4 1 1 1 4 6 460 460 240 18 56 66 66
For heat insulation For heat insulation For pipe cover fixing
s For unit hanging For unit hanging and adjustment
of gas pipe of liquid tube
7 178 382 672 19 74 78 78
8 161 240 255 20 124 128 128
For drain pipe For wiring fixing 9 287 342 357 21 130 - -
Pipe cover(big) Pipe cover(small) Drain hose Hose clamp Flat washer (M4) Nut (M4) Bolt (M4) 10 214 226 241 22 70 82.5 80.5
11 405 410 410 23 60 65 70
12 155 155 170
(Ceiling hole size) Drain hose piece
(Accessory)
(Suspension bolts pitch) 90 (Installed on site)
1 1 1 1 1 1 1 40
For heat insulation For heat insulation For drain pipe For drain hose
of drain socket of drain socket connecting mounting
97
Control
box
(Suspension bolts
640
pitch)
Center of
panel
97
②Selection of installation location for the indoor unit 20 10 620 10 20
405 A
295~
100
or less
・Areas where the indoor unit can deliver hot and cold wind sufficiently. Suggest to the user
64
140
67
750
to use a circulator if the ceiling height is over 3m to avoid warm air being accumulated on 20
95
20
8
Unit undersurface
the ceiling. Hanger plate for
F Hole Hole
G Hole D
・Areas where there is enough space to install and service. suspension bolt 8-Ø4
Holes for Symbol
tapping screws
・Areas where it can be drained properly. Areas where drain pipe descending slope can be Decorative panel A Gas piping
1055
taken. Air supply Air return
B Liquid piping
・Areas where there is no obstruction of airflow on both air return grille and air supply port. C1 Drain piping
C2 Drain piping (Gravity drainage)
160
・Areas where fire alarm will not be accidentally activated by the air conditioner.
・Areas where the supply air does not short-circuit. D Hole for wiring
360
680
E Suspension bolts
・Areas where it is not influenced by draft air.
F Outside air opening for ducting
160
・Areas not exposed to direct sunlight. G Air outlet opening for ducting
・Areas where dew point is lower than around 28°C and relative humidity is lower than 80%. 45 965 45
This indoor unit is tested under the condition of JIS (Japan Industrial Standard) high humid-
ity condition and confirmed there is no problem. However, there is some risk of condensa-
tion drop if the air conditioner is operated under the severer condition than mentioned
above. ④Installation of indoor unit
If there is a possibility to use it under such a condition, attach additional insulation of 10 to
20mm thick for entire surface of indoor unit, refrigeration pipe and drain pipe. Work procedure
・Areas where TV and radio stays away more than 1m. (It could cause jamming and noise.) 1. Cut an installation opening in the ceiling to the measurements specified for ceiling
・Areas where any items which will be damaged by getting wet are not placed such as food, opening.
table wares, server, or medical equipment under the unit. 2. Set the suspension bolts in place.
・Areas where there is no influence by the heat which cookware generates. ※ The suspension bolts pitch center do not match the panel center.
3. Make sure to use four suspension bolts and fix them so as to be able to hold 500N load.
・Areas where not exposed to oil mist, powder and/or steam directly such as above fryer.
4. Ensure that the lower end of the suspension bolt should be 50mm above the ceiling
・Areas where lighting device such as fluorescent light or incandescent light doesn’t affect plane. Temporarily put the four lower nuts 150mm above the ceiling plane and the upper
the operation. nuts on distant place from the lower nuts in order not to obstruct hanging the indoor unit
(A beam from lighting device sometimes affects the infrared receiver for the wireless remote or adjust the indoor unit position, and then hang the indoor unit.
controller and the air conditioner might not work properly.) 5. Adjust the indoor unit position after hanging it by inserting the level gauge attached on
②Check if the place where the air conditioner is installed can hold the weight of the unit. If it is the package into the air supply port and checking if the gap between the ceiling plane
not able to hold, reinforce the structure with boards and beams strong enough to hold it. If the and the indoor unit is appropriate. In order to adjust the indoor unit position, adjust the
lower nuts while the upper nuts are put on distant place. Confirm there is no backlash
strength is not enough, it could cause injury due to unit falling. between the hanger plate for suspension bolt and the lower nut and washer.
③When plural indoor units are installed nearby, keep them away for more than 4 to 5m. Suspension bolt
Correct Wrong
Nut (upper)
Space for installation and service
Flat washer Unit
●Install the indoor unit at a height of more than 2.5m above the floor. Unit
Spring wasler
Ceiling
Wall surface Wall
1000mm
or more
Decorative
panel 1500mm
100mm or more
or more Obstacle
Paper pattern
67
Ceiling surface
Adjust height to fit this notch
to ceiling level.
6. Make sure to install the indoor unit horizontally. Confirm the levelness of
the indoor unit with a level gauge or transparent hose filled with water.
③Preparation before installation Keep the height difference at both ends of the indoor unit within 3mm. Indoor unit
7. Tighten four upper nuts and fix the unit after height and Hose
●If suspension bolt becomes longer, do reinforcement of earthquake resistant. levelness adjustment.
○For grid ceiling
Caution
When suspension bolt length is over 500mm, or the gap between the ceiling and roof is
over 700mm, apply earthquake resistant brace to the bolt. ●Do not adjust the height by adjusting upper nuts. It will cause unexpected stress on the indoor unit and
it will lead to deformation of the unit, failure of attaching a panel, and generating noise from the fan.
○In case the unit is hanged directly from the slab and is installed on the ceiling plane which
●Make sure to install the indoor unit horizontally and set the gap between the unit underside and the ceiling plane
has enough strength. properly. Improper installation may cause air leakage, dew condensation, water leakage and noise.
When suspension bolt length is over 1000mm, apply the earthquake resistant brace to the bolt. ●Even after decorative panel attached, still the unit height can be adjusted finely. Refer to the
●Prepare four (4) sets of suspension bolt, nut and spring washer (M10) on site. installation manual for decorative panel for details.
- 142 -
⑤Refrigerant pipe ⑥Drain pipe (continued) ⑥D
Caution 2. Prepare a joint for connecting VP-20 pipe, adhere and connect the joint to the drain hose Drain
●Use the new refrigerant pipe. (the end made of rigid PVC), and adhere and connect VP-20 pipe (prepare on site).
○In
When re-using the existing pipe system for R22 or R407C, pay attention to the following items. ※As for drain pipe, apply VP-20 made of rigid PVC which is on the market.
・Change the flare nuts with the attached ones (JIS category 2), and reprocess the flare parts. ● Make sure that the adhesive will not get into the supplied drain hose. Dr
・Do not use thin-walled pipes. It may cause the flexible part broken after the adhesive is dried up and gets rigid. Fo
●Use phosphorus deoxidized copper alloy seamless pipe (C1220T specified in JIS H3300) for refrigeration pipe installation. ● The flexible drain hose is intended to absorb a small difference at installation of the unit wo
In addition, make sure there is no damage both inside and outside of the pipe, and no harmful or drain pipes. Intentional bending, expanding may cause the flexible hose broken and ○In
water leakage. Dra
substances such as sulfur, oxide, dust or a contaminant stuck on the pipes.
●Do not use any refrigerant other than R410A. tor
Using other refrigerant except R410A (R22 etc.) may degrade inside refrigeration oil. And air getting into Over 20mm Ma
refrigeration circuit may cause over-pressure and resultant it may result in bursting, etc.
●Store the copper pipes indoors and seal the both end of them until they are brazed in order to avoid any dust, dirt or In ca
water getting into pipe. Otherwise it will cause degradation of refrigeration oil and compressor breakdown, etc.
1. R
●Use special tools for R410 refrigerant. 3. Make sure to make descending slope of greater than 1/100 and do not make up-down bend
and/or trap in the midway. 2. C
Work procedure se
●Pay attention not to give stress on the pipe on the indoor unit side, and support and fix
1. Remove the flare nut and blind flanges on the pipe of the indoor unit. the pipe as close place to the unit as possible when connecting the drain pipe. (﹡
※ Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving ●Do not set up air vent. be
torque to the nut with another spanner in order to avoid unexpected stress to the copper 3. F
pipe, and then remove them. 1.5m~2m Supporting metal Trapped air will (﹡
No bump
(Gas may come out at this time, but it is not abnormal.) generate noises.
th
Air vent No trap
● Pay attention whether the flare nut pops out. (as the indoor unit is sometimes pressured.) Insulation material Not touching the water
2. Make a flare on liquid pipe and gas pipe, and connect the refrigeration pipes on the indoor unit.
Descending slope greater than 1/100
※Bend the pipe with as big radius as possible and do not bend the pipe repeatedly. In
addition, do not twist and crush the pipes.
As wide as possible
※Do a flare connection as follows: ●When sharing a drain pipe for more than (about100mm)
● Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving one unit, lay the main pipe 100mm
torque to the nut with another spanner in order to avoid unexpected stress to the copper below the drain outlet of the unit. In
addition, select VP-30 or bigger size for
pipe, and then remove them. VP-30 or bigger
main drain pipe.
● When fastening the flare nut, align the refrigeration pipe with the center of flare nut, screw Descending slope greater than 1/100
the nut for 3-4 times by hand and then tighten it by spanner with the specified torque
G
mentioned in the table below. Make sure to hold the pipe on the indoor unit securely by a 4. Insulate the drain pipe.
spanner when tightening the nut in order to avoid unexpected stress on the copper pipe. ● Be sure to insulate the drain socket and rigid PVC pipe installed indoors otherwise it may
3. Cover the flare connection part of the indoor unit with attached insulation material after a gas cause dew condensation and water leakage.
leakage inspection, and tighten both ends with attached straps. ※ After drainage test implementation, cover the drain socket part with pipe cover (small size), then
●Make sure to insulate both gas pipes and liquid pipes completely. use the pipe cover (big size) to cover the pipe cover (small size), clamps and part of the drain
※ Incomplete insulation may cause dew condensation or water dropping. hose, and fix and wrap it with tapes to wrap and make joint part gapless.
4. Refrigerant is charged in the outdoor unit. ⑦W
As for the additional refrigerant charge for the indoor unit and piping, refer to the installation Drain up
manual attached to the outdoor unit. ●E
● The position for drain pipe outlet can be raised up to 750mm above the ceiling. Use elbows for
Pipe diameter Tightening torque N·m Strap (Accessory) Pipe cover (Accessory)
installation to avoid obstacles inside ceiling. If the horizontal drain pipe is too long before vertical pipe, el
φ 6.35 14 to 18 the backflow of water will increase when the unit is stopped, and it may cause overflow of water from ex
φ 9.52 34 to 42 the drain pan on the indoor unit. In order to avoid overflow, keep the horizontal pipe length and offset of in
φ 12.7 49 to 61 the pipe within the limit shown in the figure below. B
●U
φ 15.88 68 to 82 295~325mm 100mm or less or
φ 19.05 100 to 120 The thickness of insulation should be 20mm or more.
●D
ni
750mm or less
●B
●F
⑥Drain pipe w
1. R
Caution 2. H
● Install the drain pipe according to the installation manual in order to drain properly. 3. F
Drain test 4. In
Imperfection in draining may cause flood indoors and wetting the household goods,etc.
● After installation of drain pipe, make sure that drain system work in good condition and no
● Do not put the drain pipe directly into the ditch where toxic gas such as sulfur, the other harmful and
water leakage from joint and drain pan. Check if the motor sound of drain pump is normal
inflammable gas is generated. Toxic gas would flow into the room and it would cause serious or not.
damage to user’s health and safety (some poisoning or deficiency of oxygen). In addition, it may ● Do drain test even if installation of heating season.
cause corrosion of heat exchanger and bad smell. ● For new building cases, make sure to complete the test before hanging the ceiling.
● Connect the pipe securely to avoid water leakage from the joint. 1. Pour water of about 1000cc into the drain pan in the indoor unit by pump so as not to get
● Insulate the pipe properly to avoid condensation drop. the electrical component wet.
● Check if the water can flow out properly from both the drain outlet on the indoor unit and the end 2. Make sure that water is drained out properly and there is no water leakage from any joints
of the drain pipe after installation. of the drain pipe at the test.
● Make sure to make descending slope of greater than 1/100 and do not make up-down bend and/or trap Confirm that the water is properly drained out while the drain motor is operating. At the
drain socket (transparent), it is possible to check if the water is drained out properly.
in the midway. In addition, do not put air vent on the drain pipe. Check if water is drained out properly
3. Unplug the drain plug on the indoor unit to remove remaining water on the drain pan after the test,
from the pipe during commissioning. Also, keep sufficient space for inspection and maintenance. and re-plug it. And insulate the drain pipe properly finally.
Work procedure
1. Insert the supplied drain hose (the end made of soft PVC) to the step of the drain socket on
the indoor unit and fix it securely with the clamp.
Attach the hose clamp to the drain hose around 10mm from the end.
●Do not apply adhesives on this end. VP-20
(Prepare on site) VP-20
Pipe cover (big) (Prepare on site)
(For insulation) (Accessory)
Fasten the screw securely
Hose clamp Drain hose Unit Joint for VP-20
Drain socket
(Prepare on site)
- 143 -
⑥Drain pipe (continued) ⑧Panel installation
●Attach the panel on the indoor unit after electrical wiring work.
hose Drain pump operation
Work procedure
○In case electrical wiring work finished
Drain pump can be operated by remote controller (wired). 1. Using the paper pattern attached as an accessory, check to ensure the unit height and
For the operation method, refer to Operation for drain pump in the installation manual for wiring ceiling opening are finished true to the specified dimensions.
Remove the suction panel from the panel assembly. (Ref. below diagram)
e unit work.
and ○In case electrical wiring work not finished Suction panel Pin(B) Panel outer Pin(A)
Panel assembly frame
Drain pump will run continuously when the dip switch“SW7-1” on the indoor unit PCB is turned ON, the Connec-
tor CNB is disconnected, and then the power supply (230VAC on the terminal block ① and ②) is turned ON. Remove
Make sure to turn OFF “SW7-1” and reconnect the Connector CNB after the test. Panel inside
parts
Y
Insulation PV pipe VP-20
X
Connect to relay connector
in the controll box.
Rubber plug Connector for drain motor CNR (blue, 2P)
(Remove)
7. When the louver motor does not operate by the remote controller operation, check the
connection of the connector, turn off the power for 10 seconds or longer, and reset.
Gravity drainage port Control box
Remove
may
⑨Check list after installation
, then
ain ●Check the following items after all installation work completed.
⑦Wiring-out position and wiring connection
Check if Expected trouble Check
The indoor and outdoor units are fixed securely? Falling, vibration, noise
● Electrical installation work must be performed according to the installation manual by an Inspection for leakage is done? Insufficient capacity
ipe, electrical installation service provider qualified by a power provider of the country, and be Insulation work is properly done? Water leakage
om executed according to the technical standards and other regulations applicable to electrical
Water is drained properly? Water leakage
set of installation in the country.
Be sure to use an exclusive circuit. Supply voltage is same as mentioned in the model name plate? PCB burnt out, not working at all
● Use specified cord, fasten the wiring to the terminal securely, and hold the cord securely in There is mis-wiring or mis-connection of piping? PCB burnt out, not working at all
order not to apply unexpected stress on the terminal. Earth wiring is connected properly? Electric shock
● Do not put both power source line and signal line on the same route. It may cause miscommu- Cable size comply with specified size? PCB burnt out, not working at all
nication and malfunction.
Any obstacle blocks airflow on air inlet and outlet? Insufficient capacity
● Be sure to do D type earth work.
● For the details of electrical wiring work, see attached instruction manual for electrical wiring
work.
1. Remove a lid of the control box (2 screws).
2. Hold each wiring inside the unit and fasten them to a terminal block securely.
3. Fix the wiring with supplied screw, nut and washer.
4. Install the removed parts back to original place.
d no
mal
ints
for Signal cable
e
B
A
oller
e test,
Y
X
Earth
Signal line
(Shielded cord)
Power cable
Remote controller
2
line
1
Indoor power
source line
Earth
PJB012D227 A
- 144 -
(d) Ceiling cassette-1way type (FDTS)
PJC012D012 a
012 Before installation Preparation before installation (continued)
z Install correctly according to the installation manual. Ceiling opening dimension
z Confirm the following points: F2 Suspension bolt position
c Unit type/Power supply specification c Pipes/Wires/Small parts c Accessory items Control box
F1 250 25
40
25
Ceiling opening dimension
Accessory item 383
315
For main unit 60
For refrigerant For panel For drain pipe
suspension Drain hose (Accessory)
600
710
Paper pattern Pipe cover Pipe cover Strap Round machine Pipe cover Pipe cover Drain hose Hose clamp Locally installation
(big) (small) screw (M5 x 35) (big) (small) 90
285
45 15
Locally drain up
2 pcs 1 pcs 1 pcs. 4 pcs. 7 pcs. 1 pcs. 1 pcs. 1 pcs. 1 pcs. E 295 to 325
415
(One for left and For heat For heat For pipe cover Fixing of direct For heat For heat For drain pipe For drain hose 370
one for right) insulation of gas insulation of fixing air flow panel insulation of drain insulation of drain connecting mounting
235 B 275
pipe liquid pipe socket socket 100
215 23
194
172
165
Selection of installation location for the indoor unit
110
155
105
10
30 30 A D C
Select the suitable areas to install the unit under approval of the user.
x Areas where the indoor unit can deliver hot and cold wind sufficiently. Suggest to the user to use Unit: mm
Multi Type 45 Type 71
a circulator if the ceiling height is over 3m to avoid warm air being accumulated on the ceiling. 1230 1440
x Areas where there is enough space to install and service. 990 1250
x Areas where it can be drained properly. Areas where drain pipe descending slope can be taken. A Refrigerant gas piping
555
435
675
575
x Areas where there is no obstruction of airflow on both air return grille and air supply port. B Refrigerant liquid piping 60 45
x Areas where fire alarm will not be accidentally activated by the air conditioner. C Drain piping 180 145
D Power supply inlet
x Areas where the supply air does not short-circuit. E Suspension bolt
940
85
1200
70
x Areas where it is not influenced by draft air. F1,2 Outlet air hole 205 170
x Areas not exposed to direct sunlight. 115 100
x Areas where dew point is lower than around 28°C and relative humidity is lower than 80%.
This indoor unit is tested under the condition of JIS (Japan Industrial Standard) high humidity
condition and confirmed there is no problem. However, there is some risk of condensation drop
if the air conditioner is operated under the severer condition than mentioned above. Installation of indoor unit
If there is a possibility to use it under such a condition, attach additional insulation of 10 to
20mm thick for entire surface of indoor unit, refrigeration pipe and drain pipe. Delivery
x Areas where TV and radio stays away more than 1m. (It could cause jamming and noise.) c Deliver the unit as close as possible to the installation location without unpacking it.
x Areas where any items which will be damaged by getting wet are not placed such as food, table c If unpacked and delivery can not be avoided, use a nylon sling or a rope with pads placed where the
wares, server, or medical equipment under the unit.
x Areas where there is no influence by the heat which cookware generates. rope contacts the unit so it is not scratched.
x Areas where not exposed to oil mist, powder and/or steam directly such as above fryer. c To place the unit on the floor after unpacking, be sure that the unit bottom surface is facing up. (To
x Areas where lighting device such as fluorescent light or incandescent light doesn’t affect the avoid damage to the unit bottom surface as it is made of a styrene foam).
operation. c The unit and wood are fixed with two wood screws. When unpacking them, remove the two wood
x (A beam from lighting device sometimes affects the infrared receiver for the wireless remote screws.
controller and the air conditioner might not work properly.) Bottom surface facing up
Check if the place where the air conditioner is installed can hold the weight of the unit. If it is not
able to hold, reinforce the structure with boards and beams strong enough to hold it. If the strength
is not enough, it could cause injury due to unit falling.
If there are 2 units of wireless type, keep them away for more than 6m to avoid malfunction due to
cross communication. (Indoor unit)
When plural indoor units are installed nearby, keep them away for more than 4 to 5m.
Each installation
Standard installation High-ceiling installation (40 to 80 only) method in common use Wood base
Remove the wood screw.
Concrete
Installation Suspension bolt (M10)
c Ceiling hole drilling procefure
Panel
Floor Floor mounting hole Ceiling port
100mm or more 90 to to
Mitsubishi Attention: Use the * marked length
100mm or less
- 145 -
Refrigerant pipe Drain pipe (continued) D
Refrigerant pipe
Caution Drain
Work pipe (continued)
procedure Drate
Drain
z Use the new refrigerant pipe. 1. Insert
Work the supplied drain hose (the end made of soft PVC) to the step of the drain socket on the
procedure z After
Caution Drain test
When re-using the existing pipe system for R22 or R407C, pay attention to the following items. indoor unit and fix it securely with the clamp. Attach the hose clamp to the drain hose around 10mm from the end. leaka
z Use the new refrigerant pipe. 1. Insert the
z Do notsupplied
apply drain hose on
adhesives (thethis
endend.
made of soft PVC) to the step of the drain socket on the z After ins
xChange the flare nuts with the attached ones (JIS category 2), and reprocess the flare parts. indoor unit and fix it securely with the clamp. z Do dr
When re-using the existing pipe system for R22 or R407C, pay attention to the following items. leakage
xDo not use thin-walled pipes. z Do not apply adhesives
Pipe cover on this end. Fasten the screw securely z For ne
xChange the flare nuts with the attached ones (JIS category 2), and reprocess the flare parts. Joint for VP20 (Prepare on site) Hose clamp Drain hose z Do drain
z Use phosphorus deoxidized copper alloy seamless pipe (C1220T specified in JIS H3300) for (big) (For insulation) Drain socket 1. Pour w
xDo not use thin-walled pipes. (Accessory)
Pipe cover
z For new
refrigeration pipe installation. Joint for VP20 (Prepare on site)
electr
z Use phosphorus deoxidized copper alloy seamless pipe (C1220T specified in JIS H3300) for (big) (For insulation)
Metal plate 1. Pour wat
In addition, make sure there is no damage both inside and outside of the pipe, and no harmful (Accessory) 10mm
Drain socket Slap Drain hose 2. Make
refrigeration pipe installation. Main frame electrica
substances such as sulfur, oxide, dust or a contaminant stuck on the pipes. drain
In addition, make sure there is no damage both inside and outside of the pipe, and no harmful Drain hose VP20 (Prepare on site) Drain socket Slap Drain hose 2. Make su
z Do not use any refrigerant other than R410A. Main frame (Accessory) Connect Confir
substances such as sulfur, oxide, dust or a contaminant stuck on the pipes. drain pip
Using other refrigerant except R410A (R22 etc.) may degrade inside refrigeration oil. And air getting Clamp
Drain(Accessory)
hose Pipe cover (Prepare on site)
VP20 (Prepare on site) (trans
z Do not use any refrigerant other than R410A. Drain socket (Adhesive must
(Accessory) not be used)
Connect (For insulation) Confirm
into refrigeration circuit may cause over-pressure and resultant it may result in bursting, etc. Pipe cover (small) (For insulation) (Accessory) 3. Unplu
Using other refrigerant except R410A (R22 etc.) may degrade inside refrigeration oil. And air getting Clamp (Accessory) Pipe cover (Prepare on site) (transpa
z Store the copper pipes indoors and seal the both end of them until they are brazed in order to avoid Drain socket (Adhesive must not be used) (For insulation) and re
into refrigeration circuit may cause over-pressure and resultant it may result in bursting, etc. Pipe cover (small) (For insulation) (Accessory) 3. Unplug t
any dust, dirt or water getting into the pipe. Otherwise it will cause degradation of refrigeration oil
z Store the copper pipes indoors and seal the both end of them until they are brazed in order to avoid 2. Prepare a joint for connecting VP-20 pipe, adhere and connect the joint to the drain hose (the end and re-p
and compressor breakdown, etc.
any dust, dirt or water getting into the pipe. Otherwise it will cause degradation of refrigeration oil made of rigid PVC), and adhere and connect VP-20 pipe (prepare on site).
z Use special tools for R410 refrigerant. 2. Prepare a joint for connecting VP-20 pipe, adhere and connect the joint to the drain hose (the end
and compressor breakdown, etc. As for drain pipe, apply VP-20 made of rigid PVC which is on the market.
z Use special tools for R410 refrigerant. made of rigid PVC), and adhere and connect VP-20 pipe (prepare on site).
z Make sure that the adhesive will not get into the supplied drain hose.
Work procedure As for drain pipe, apply VP-20 made of rigid PVC which is on the market.
It may cause the flexible part broken after the adhesive is dried up and gets rigid.
1. Remove the flare nut and blind flanges on the pipe of the indoor unit. z Make sure that the adhesive will not get into the supplied drain hose.
Work procedure z The flexible drain hose is intended to absorb a small difference at installation of the unit or drain
Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving It may cause the flexible part broken after the adhesive is dried up and gets rigid.
1. Remove the flare nut and blind flanges on the pipe of the indoor unit. pipes. Intentional bending, expanding may cause the flexible hose broken and water leakage.
torque to the nut with another spanner in order to avoid unexpected stress to the copper pipe, z The flexible drain hose is intended to absorb a small difference at installation of the unit or drain
Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving pipes. Intentional bending, expanding may cause the flexible hose broken and water leakage.
and then remove them. (Gas may come out at this time, but it is not abnormal.)
torque to the nut with another spanner in order to avoid unexpected stress to the copper pipe,
z Pay attention whether the flare nut pops out. (as the indoor unit is sometimes pressured.)
and then remove them. (Gas may come out at this time, but it is not abnormal.) Over 20mm
2. Make a flare on liquid pipe and gas pipe, and connect the refrigeration pipes on the indoor unit.
z Pay attention whether the flare nut pops out. (as the indoor unit is sometimes pressured.)
Bend the pipe with as big radius as possible and do not bend the pipe repeatedly. In addition, do
2. Make a flare on liquid pipe and gas pipe, and connect the refrigeration pipes on the indoor unit. Drain p
not twist and crush the pipes.
Bend the pipe with as big radius as possible and do not bend the pipe repeatedly. In addition, do
Do a flare connection as follows: c Inpum
Drain cas
not twist and crush the pipes.
z Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving Drain
Do a flare connection as follows: 3. Make sure to make descending slope of greater than 1/100 and do not make up-down bend and/or c In case e
torque to the nut with another spanner in order to avoid unexpected stress to the copper pipe, For th
z Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving trap in the midway. Drain pu
and then remove them. 3. Make sure to make descending slope of greater than 1/100 and do not make up-down bend and/or work.
torque to the nut with another spanner in order to avoid unexpected stress to the copper pipe, z Pay attention not to give stress on the pipe on the indoor unit side, and support and fix the pipe For the o
z When fastening the flare nut, align the refrigeration pipe with the center of flare nut, screw the nut trap in the midway. c In cas
and then remove them. as close place to the unit as possible when connecting the drain pipe. work.
for 3-4 times by hand and then tighten it by spanner with the specified torque mentioned in the z Pay attention not to give stress on the pipe on the indoor unit side, and support and fix the pipe Drain
z When fastening the flare nut, align the refrigeration pipe with the center of flare nut, screw the nut z Do not set up air vent. c In case e
table below. Make sure to hold the pipe on the indoor unit securely by a spanner when tightening as close place to the unit as possible when connecting the drain pipe. the C
for 3-4 times by hand and then tighten it by spanner with the specified torque mentioned in the fixture 1.5m~2m Supporting metal Drain pu
the nut in order to avoid unexpected stress on the copper pipe. zSupporting
Do not set up air vent. No bump
Trapped air will and
table below. Make sure to hold the pipe on the indoor unit securely by a spanner when tightening generate noises. the Conn
3. Cover the flare connection part of the indoor unit with attached insulation material after a gas Supporting fixture 1.5m~2m Supporting metal Air vent No trap
Trapped air will
Make
the nut in order to avoid unexpected stress on the copper pipe. No bump Not touching and )
leakage inspection, and tighten both ends with attached straps. the water generate noises.
3. Cover the flare connection part of the indoor unit with attached insulation material after a gas Insulation material Air vent No trap Make su
z Make sure to insulate both gas pipes and liquid pipes completely. Descending slope greater than 1/100 Not touching
leakage inspection, and tighten both ends with attached straps. the water
Incomplete insulation may cause dew condensation or water dropping.
z Make sure to insulate both gas pipes and liquid pipes completely.
Insulation material W
4. Refrigerant is charged in the outdoor unit. Descending slope greater than 1/100
Incomplete insulation may cause dew condensation or water dropping.
As for the additional refrigerant charge for the indoor unit and piping, refer to the installation manual z When sharing a drain pipe for more than one unit, lay the main pipe 100mm below the drain Wir
z Electr
4. Refrigerant is charged in the outdoor unit. outlet of the unit. In addition, select VP-30 or bigger size for main drain pipe. install
attached to the outdoor unit. z When sharing a drain pipe for more than one unit, lay the main pipe 100mm below the drain z Electrica
As for the additional refrigerant charge for the indoor unit and piping, refer to the installation manual As wide as possible to the
outlet of the unit. In addition, select VP-30 or bigger size for main drain pipe.
(about100mm) installatio
Be su
attachedPipe
to the outdoor unit.Tightening torque N·m
diameter Strap (Accessory) Pipe cover (Accessory)
As wide as possible to the
z Usetecs
I 6.35 14 to 18
I 9.52
Pipe diameter Tightening34 to 42N·m
torque Strap (Accessory) Pipe cover (Accessory)
(about100mm) Betosure
app
I 6.35
I 12.7 14 49
to 18
to 61 zzUseDospeno
I 9.52
I 15.88 34 68
to 42
to 82 to apply
VP-30 or bigger and m
I 12.7
I 19.05 49100
to 61
to 120 zzDoBenotsup
Descending slope greater than 1/100
I 15.88 68 to 82 The thickness of insulation should be 20mm or more.
VP-30 or bigger andFor
z malf
th
I 19.05 100 to 120
Descending slope greater than 1/100 z Be sure
The thickness of insulation should be 20mm or more. 4. Insulate the drain pipe.
z Be sure to insulate the drain socket and rigid PVC pipe installed indoors otherwise it may cause ForRemo
z 1. the d
4. Insulate the drain pipe.
dew condensation and water leakage. 2. Hold e
z Be sure to insulate the drain socket and rigid PVC pipe installed indoors otherwise it may cause 1. Remove
3. Fix th
After drainage test implementation, cover the drain socket part with pipe cover (small size),
dew condensation and water leakage. 2. Hold
4. eac
Instal
then use the pipe cover (big size) to cover the pipe cover (small size), clamps and part of the
Drain pipe After drainage test implementation, cover the drain socket part with pipe cover (small size), 3. Fix the w
drain hose, and fix and wrap it with tapes to wrap and make joint part gapless. 4. Install th
then use the pipe cover (big size) to cover the pipe cover (small size), clamps and part of the
Drain pipe
Caution
drain hose, and fix and wrap it with tapes to wrap and make joint part gapless.
z Install the drain pipe according to the installation manual in order to drain properly. Drain up
Caution
Imperfection in draining may cause flood indoors and wetting the household goods etc. z The
Drain up position for drain pipe outlet can be raised up to 600mm above the ceiling. Use elbows for
z Install the drain pipe according to the installation manual in order to drain properly.
z Do not put the drain pipe directly into the ditch where toxic gas such as sulfur, the other harmful and installation to avoid obstacles inside ceiling. If the horizontal drain pipe is too long before vertical
Imperfection in draining may cause flood indoors and wetting the household goods etc. z The position for drain pipe outlet can be raised up to 600mm above the ceiling. Use elbows for
inflammable gas is generated. Toxic gas would flow into the room and it would cause serious pipe, the backflow of water will increase when the unit is stopped, and it may cause overflow of
z Do not put the drain pipe directly into the ditch where toxic gas such as sulfur, the other harmful and installation to avoid obstacles inside ceiling. If the horizontal drain pipe is too long before vertical
damage to user’s health and safety (some poisoning or deficiency of oxygen). In addition, it may water from the drain pan on the indoor unit. In order to avoid overflow, keep the horizontal pipe
inflammable gas is generated. Toxic gas would flow into the room and it would cause serious pipe, the backflow of water will increase when the unit is stopped, and it may cause overflow of
cause corrosion of heat exchanger and bad smell. length and offset of the pipe within the limit shown in the figure below.
damage to user’s health and safety (some poisoning or deficiency of oxygen). In addition, it may water from the drain pan on the indoor unit. In order to avoid overflow, keep the horizontal pipe
z Connect the pipe securely to avoid water leakage from the joint.
cause corrosion of heat exchanger and bad smell. length and offset of Specific
the pipe within the limit shown in the figure below.
z Insulate the pipe properly to avoid condensation drop. configurations as shown below when the drain head is raised.
z Connect the pipe securely to avoid water leakage from the joint. 295-325mm
z Check if the water can flow out properly from both the drain outlet on the indoor unit and the end of 100mm or less
z Insulate the pipe properly to avoid condensation drop. Specific configurations as shown below when the drain head is raised.
the drain pipe after installation. Drain hose
z Check if the water can flow out properly from both the drain outlet on the indoor unit and the end of 295-325mm 100mm or less
z Make sure to make descending slope of greater than 1/100 and do not make up-down bend and/
Max. 600mm
out properly from the pipe during commissioning. Also, keep sufficient space for inspection and
or trap in the midway. In addition, do not put air vent on the drain pipe. Check if water is drained
maintenance. Ceiling
out properly from the pipe during commissioning. Also, keep sufficient space for inspection and
Joint for VP20 (Prepare on site)
maintenance. Ceiling
All piping work except above piping are performed in a similar normal drain piping.
Joint for VP20 (Prepare on site)
All piping work except above piping are performed in a similar normal drain piping.
- 146 -
Drain pipe (continued) Panel installation
Drain test z Attach the panel on the indoor unit after electrical wiring work.
z Refer to attached manual for panel installation for details.
the z After installation of drain pipe, make sure that drain system work in good condition and no water
leakage from joint and drain pan. Check if the motor sound of drain pump is normal or not. Open the grille and remove the baffle plate. Connect the connectors of louver motor and
z Do drain test even if installation of heating season. (Loosing the two screws.) limit switch using "opening" space.
z For new building cases, make sure to complete the test before hanging the ceiling.
1. Pour water of about 1000cc into the drain pan in the indoor unit by pump so as not to get the
electrical component wet.
Drain hose 2. Make sure that water is drained out properly and there is no water leakage from any joints of the
drain pipe at the test. Opening
Confirm that the water is properly drained out while the drain motor is operating. At the drain socket Ceiling opening
Connector
Approx. 15mm
Confirm the grille fixed with a hook securely.
* The grille may take the liberty to open if grille is not
fixed securely.
or drain
Detail A
age.
or
tical
w of Power source side
terminal block
pe
L N
Earth
PJC012D012
- 147 -
(e) Ceiling cassette-1way compact type (FDTQ)
6 B
PJC012D116 c
①Before installation ③Preparation before installation (continued)
●Direct blow panel
●Install correctly according to the installation manual.
●Confirm the following points:
210 Short panel
○Unit type/Power supply specification ○Pipes/Wires/Small parts ○Accessory items 140 Drain hose piece
576 (Suspension bolts pitch)
625
d (Accessory)
(Installed on site) 288 288
Hanger plate for
suspension bolt
250 35 514
Air supply
21
Accessory item A 65
135
197
248
Ø125
Ø170
For refrigerant pipe For drain pipe F1
B
650
528
570
Pipe cover(big) Pipe cover (small) Strap Pipe cover(big) Pipe cover(small) Drain hose Hose clamp 273 Control
box Panel
center
269
C
42
139
Hole
21
4-Ø4
D
(Max.Drain lift)
Holes for Air return grille
45
295~325
F2 550
E tapping screws 138 580
1 1 4 1 1 1 1 4-Ø4
53 255 Holes for
For heat insulation For heat insulation For pipe cover fixing For heat insulation For heat insulation For drain pipe For drain hose
s
tapping screws
of gas pipe of liquid tube of drain socket of drain socket connecting mounting
or less
600
210
138
125
Hole
85 or more
570
Wide panel
740 (Ceiling hole size) 780
36
21
65
① Select the suitable areas to install the unit under approval of the user.
Ø125
Ø17
F1
・Areas where the indoor unit can deliver hot and cold wind sufficiently. Suggest to the user
650
0
528
570
Control
273
to use a circulator if the ceiling height is over 3m to avoid warm air being accumulated on box Panel
center
269
139
the ceiling. Hole
21
・Areas where there is enough space to install and service.
36
4-Ø4
Holes for Air return grille
tapping screws 138 580
・Areas where it can be drained properly. Areas where drain pipe descending slope can be ●Duct panel
taken.
37.5
68
Supply air duct
・Areas where there is no obstruction of airflow on both air return grille and air supply port.
(Duct dimension)
100
155
・Areas where fire alarm will not be accidentally activated by the air conditioner.
・Areas where the supply air does not short-circuit.
37.5
12-Ø4
Holes for
30 150 150 150 30
tapping screws 30 490 30
・Areas where it is not influenced by draft air. 210
140 Drain hose piece
(Duct dimension) Short panel
576 (Suspension bolts pitch)
・Areas not exposed to direct sunlight. (Accessory)
(Installed on site) 288 288
Hanger plate for
suspension bolt
250 35 625
Cover
・Areas where dew point is lower than around 28°C and relative humidity is lower than 80%.
40
21
A
This indoor unit is tested under the condition of JIS (Japan Industrial Standard) high 65
135
197
248
Ø125
Ø170
F1
B
650
528
570
condensation drop if the air conditioner is operated under the severer condition than 273 Control
box Panel
center
269
mentioned above. C
42
139
If there is a possibility to use it under such a condition, attach additional insulation of 10 to Hole
21
4-Ø4
D
(Max.Drain lift)
20mm thick for entire surface of indoor unit, refrigeration pipe and drain pipe. 45
295~325
F2 550
E
Holes for
tapping screws 138
Air return grille
580
・Areas where TV and radio stays away more than 1m. (It could cause jamming and noise.) 53 255
4-Ø4
Holes for
tapping screws
・Areas where any items which will be damaged by getting wet are not placed such as food,
or less
Ø17
210
25 0
138
125
Ø1
・Areas where there is no influence by the heat which cookware generates.
・Areas where not exposed to oil mist, powder and/or steam directly such as above fryer.
Hole
85 or more
570
② Check if the place where the air conditioner is installed can hold the weight of the unit. If it is Drain hose piece 740 (Ceiling hole size)
Wide panel
250 35 780
not able to hold, reinforce the structure with boards and beams strong enough to hold it. If the (Accessory)
(Installed on site)
82 576 (Suspension bolts pitch)
288 288
82 Hanger plate for
suspension bolt Cover
③ When plural indoor units are installed nearby, keep them away for more than 3m. 65
(Suspension bolts pitch)
61
600 (Ceiling hole size)
259
Ø17
Ø125
F1
0
650
528
570
Control
Space for installation and service 273 box Panel
center
269
139
●Install the indoor unit at a height of more than 2.5m above the floor. Hole
21
36
4-Ø4
Holes for Air return grille
tapping screws 138 580
3000mm or more
○In case the unit is hanged directly from the slab and is installed on the ceiling plane which Caution
Nut (upper)
has enough strength. ● Do not install the bottom surface of the inddor unit
When suspension bolt length is over 1000mm, apply the earthquake resistant brace to the bolt. lower than the bottom surface of the ceiling. Flat washer
Spring wasler
●Prepare four (4) sets of suspension bolt, nut and spring washer (M10) on site.
125mm Nut (lower)
85mm
Content
[For 2 x 2 grid ceiling] [For ordinary ceiling]
Symbol Correct Wrong
A Gas piping T bar
Celling
panel
B Liquid piping Colling
Unit Unit
C Drain piping panel
D Hole for wiring
T bar
E Suspension bolts
F1,2 Outside air opening for ducting Adjust the indoor unit position so that the bottom Adjust the indoor unit position so that the bottom Touch the nut (lower) and Play is left between the
surface of the indoor unit is on the same level as surface of the indoor unit is on the same level as washer without any play fixture and the nut (lower)
the ceiling's bottom surface. the ceiling's bottom surface. and washer.
- 148 -
④Installation of indoor unit (continued) ⑤The indoor unit change procedure for duct type (continued) ⑦D
6. Make sure to install the indoor unit horizontally. Confirm the Caution
levelness of the indoor unit with a level gauge or transpar- Wor
●Take care that the static pressure does not exceed 30 Pa. 50
ent hose filled with water. Keep the height difference at The indoor unit has condensation owing to the decrease of air flow, may 1. I
Indoor unit
both ends of the indoor unit within 3mm. cause wetting the ceiling and household goods. 40
a
7. Tighten four upper nuts and fix the unit after height and Hose
●Make sure to install the indoor unit horizontally and set the gap between the unit underside and 0
6.5 7 7.5 7.8
the ceiling plane properly. Improper installation may cause air leakage, dew condensation,
Air flow (m3/min)
water leakage and noise.
D
●Make sure there is no gap between decoration panel and ceiling surface, and between decora- (3) Connecting duct for outside air intake
tion panel and the indoor unit. The gap may cause air leakage, dew condensation and water ① Outside air intake
leakage. ●Use the intake, which is easier for work, either at the rear or the side. M
●In case decorative panel is not installed at the same time, or ceiling material is installed after ② Duct connection
●Connect the 125 mm diameter duct, using the duct flange for 125mm diameter duct. (Clamp with 2. P
the unit installed, avoid dust coming into the indoor unit.
band) (
●Insulate the duct to prevent condensation. ※
●
⑤The indoor unit change procedure for duct type
Prepare a duct panel.
⑥Refrigerant pipe ●
40 40 45 120 120 45 40 40 In addition, make sure there is no damage both inside and outside of the pipe, and no harmful substances 3. M
C
C C
27
C
C
such as sulfur, oxide, dust or a contaminant stuck on the pipes. a
C
Cut.
C
C
●
C C
C
Using other refrigerant except R410A (R22 etc.) may degrade inside refrigeration oil. And air getting into
C C
Outlet
C
100
155
80
C
C
C
C
C
refrigeration circuit may cause over-pressure and resultant it may result in bursting, etc.
C
C
●Store the copper pipes indoors and seal the both end of them until they are brazed in order to avoid any ●
27
20 150 150 150 20 dust, dirt or water getting into pipe. Otherwise it will cause degradation of refrigeration oil and compressor
30 490 30 Control Box breakdown, etc.
Bottom plate ●Use special tools for R410 refrigerant.
⑤ Set up as follows: Work procedure Insulat
Changing the fan tap 1. Remove the flare nut and blind flanges on the pipe of the indoor unit.
※ Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving torque to the nut ●
Change the fan tap to the high speed by the remote controller. with another spanner in order to avoid unexpected stress to the copper pipe, and then remove them.
[Method] (Gas may come out at this time, but it is not abnormal.)
① Stop the operation of air conditioner. Press (SET) button and (MODE) button ● Pay attention whether the flare nut pops out. (as the indoor unit is sometimes pressured.)
for 3 seconds at the same time. 2. Make a flare on liquid pipe and gas pipe, and connect the refrigeration pipes on the indoor unit.
② Select “ ” (Indoor Unit Function) and press (SET) button. ※Bend the pipe with as big radius as possible and do not bend the pipe repeatedly. In addition, do not
4. I
twist and crush the pipes.
③ Select “ ” (Fan Speed Setting) of No.”02” and press (SET) button. ●
※Do a flare connection as follows:
④ Select “ ” (High Fan Speed 1) and press (SET) button. ● Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving torque
⑤ Press button to exit. to the nut with another spanner in order to avoid unexpected stress to the copper pipe, and then
As for details, refer to the installation manual of remote controller. remove them.
● When fastening the flare nut, align the refrigeration pipe with the center of flare nut, screw the nut for
CATEGORY NUMBER FUNCTION SETTING
3-4 times by hand and then tighten it by spanner with the specified torque mentioned in the table
02 below. Make sure to hold the pipe on the indoor unit securely by a spanner when tightening the nut in
order to avoid unexpected stress on the copper pipe.
Drai
Invalidating the louver switch 3. Cover the flare connection part of the indoor unit with attached insulation material after a gas leakage
inspection, and tighten both ends with attached straps. ●T
Invalidate the louver switch by the remote controller. ●Make sure to insulate both gas pipes and liquid pipes completely. in
[Method] ※ Incomplete insulation may cause dew condensation or water dropping. t
① Stop the operation of air conditioner. Press (SET) button and (MODE) button 4. Refrigerant is charged in the outdoor unit. t
for 3 seconds at the same time. As for the additional refrigerant charge for the indoor unit and piping, refer to the installation manual
t
② Select “ ” (Remote Controller Function) and press (SET) button. attached to the outdoor unit.
③ Select “ ” (Louver Switch Setting) of No. “07” and press (SET) button. Strap (Accessory) Pipe cover (Accessory)
Pipe diameter Tightening torque N·m
④ Select “ ” (Louver Switch Invalid) and press (SET) button.
⑤ Press button to exit. φ 6.35 14 to 18
As for details, refer to the installation manual of remote controller. φ 9.52 34 to 42
φ 12.7 49 to 61
CATEGORY NUMBER FUNCTION SETTING φ 15.88 68 to 82
07 φ 19.05 100 to 120 The thickness of insulation should be 20mm or more.
- 149 -
d) ⑦Drain pipe (continued) ⑦Drain pipe (continued)
CNU
● Be sure to insulate the drain socket and rigid PVC pipe installed indoors otherwise it may Clamp L N
L N
torque cause dew condensation and water leakage.
nd then ※ After drainage test implementation, cover the drain socket part with pipe cover (small size), then Wiring
nut for use the pipe cover (big size) to cover the pipe cover (small size), clamps and part of the drain
e table hose, and fix and wrap it with tapes to wrap and make joint part gapless. Earth Indoor power
Wiring cover source line Remote controller line
e nut in
Drain up Signal line (Shielded cord)
eakage
● The position for drain pipe outlet can be raised up to 600mm above the ceiling. Use elbows for
installation to avoid obstacles inside ceiling. If the horizontal drain pipe is too long before vertical pipe,
the backflow of water will increase when the unit is stopped, and it may cause overflow of water from
the drain pan on the indoor unit. In order to avoid overflow, keep the horizontal pipe length and offset of
manual
the pipe within the limit shown in the figure below. ⑨Panel installation
ory) 295 to 325mm 100mm or less
●Attach the panel on the indoor unit after electrical wiring work.
600mm or less
ore.
Joint for VP-20 (Prepare on site) ⑩Check list after installation
Drain test
● After installation of drain pipe, make sure that drain system work in good condition and no ●Check the following items after all installation work completed.
water leakage from joint and drain pan. Check if the motor sound of drain pump is normal
or not. Check if Expected trouble Check
● Do drain test even if installation of heating season.
The indoor and outdoor units are fixed securely? Falling, vibration, noise
● For new building cases, make sure to complete the test before hanging the ceiling.
1. Remove the drain grommet, and pour water of about 1000cc into the drain pan in the Inspection for leakage is done? Insufficient capacity
. indoor unit by pump so as not to get the electrical component wet. Insulation work is properly done? Water leakage
mful and 2. Make sure that water is drained out properly and there is no water leakage from any joints Water is drained properly? Water leakage
serious of the drain pipe at the test.
Confirm that the water is properly drained out while Supply voltage is same as mentioned in the model name plate? PCB burnt out, not working at all
, it may
the drain motor is operating. At the drain socket There is mis-wiring or mis-connection of piping? PCB burnt out, not working at all
(transparent), it is possible to check if the water is Pump Earth wiring is connected properly? Electric shock
drained out properly.
Cable size comply with specified size? PCB burnt out, not working at all
3. Unplug the drain plug on the indoor unit to remove
the end remaining water on the drain pan after the test, and Remove grommet Any obstacle blocks airflow on air inlet and outlet? Insufficient capacity
re-plug it. Make sure to install
d/or trap 4. Make sure to install the grommet back to original it back after test.
properly place. Insert the edge of water pump
. 5. Insulate the drain pipe properly finally. hose in the drain pan.
PJC012D116 B
- 150 -
(f) Duct connected High static pressure type (FDU)
8 A
PJC012D048 b
(1) Models 71~140
○This model is middle static ducted type air conditioning unit. Therefore, do not use this model for direct
blow type air conditioning unit. ③Preparation before installation
①Before installation ●If suspension bolt becomes longer, do reinforcement of earthquake resistant.
○For grid ceiling
●Install correctly according to the installation manual. When the suspension bolt length is over 500mm, or the gap between the ceiling and roof
●Confirm the following points: is over 700mm, apply earthquake resistant brace to the bolt.
○Unit type/Power supply specification ○In case the unit is hanged directly from the slab and is installed on the ceiling plane which
○Pipes/Wires/Small parts has enough strength.
○Accessory items When suspension bolt length is over 1000mm, apply the earthquake resistant brace to the bolt.
●Prepare four (4) sets of suspension bolt, nut and spring washer (M10) on site.
Accessory item
Suspension Bolt Location
For refrigerant pipe
Pipe cover(big) Pipe cover (small) Strap
560
Accessory parts are stored inside ○ Adhere to the
this suction side.
Unit measurements given
1 1 4
Under 60 mm
A below for the length of
For heat insulation the suspension bolts.
For heat insulation For pipe cover fixing
of gas pipe of liquid tube UNIT: mm
Multi type 71 90, 112, 140
Single type 71 100, 125, 140
For drain pipe
A 986 1406
Pipe cover(big) Pipe cover(small) Drain hose Hose clamp
1 1 1 1
For heat insulation For heat insulation For drain pipe For drain hose
420
of drain socket of drain socket connecting mounting
475
480
525
70
475
480
・Areas not exposed to direct sunlight.
525
・Areas where dew point is lower than around 28°C and relative humidity is lower than 80%. 70
This indoor unit is tested under the condition of JIS (Japan Industrial Standard) high humid-
ity condition and confirmed there is no problem. However, there is some risk of condensa- Liquid
tion drop if the air conditioner is operated under the severer condition than mentioned piping
58 25
above. 77 Gas 100
piping 150
If there is a possibility to use it under such a condition, attach additional insulation of 10 to Air outlet duct
260
20mm thick for entire surface of indoor unit, refrigeration pipe and drain pipe. Drain
・Areas where TV and radio stays away more than 1m. (It could cause jamming and noise.) (Connectable with VP20)
・Areas where any items which will be damaged by getting wet are not placed such as food, Drain
(Natural drainage VP25)
table wares, server, or medical equipment under the unit. 28
・Areas where there is no influence by the heat which cookware generates.
・Areas where not exposed to oil mist, powder and/or steam directly such as above fryer.
・Areas where lighting device such as fluorescent light or incandescent light doesn’t affect
the operation. ④Installation of indoor unit
(A beam from lighting device sometimes affects the infrared receiver for the wireless
remote controller and the air conditioner might not work properly.) Installation
②Check if the place where the air conditioner is installed can hold the weight of the unit. If it is
[Hanging]
not able to hold, reinforce the structure with boards and beams strong enough to hold it. If the
Hang the unit up.
strength is not enough, it could cause injury due to unit falling. If the measurements between
Suspension bolt
the unit and the ceiling hole do
M10 nut Washer for M10 not match upon installation, it
Space for installation and service may be adjusted with the long
●Make installation altitude over 2.5m. Unit holed installation tool.
(Indoor Unit) Spring washer for M10
Installation Space
Adjustment for horizontality
UNIT: mm
Multi type 71 90, 112, 140 ○Either use a level vial, or adjust the level according to the method below.
635 Single type 71 100, 125, 140
●Adjust so the bottom side of the unit will be leveled with the water surface as
600
Water
surface
0~5mm
Vinyl hose
100
○If the unit is not leveled, it may cause malfunctions or inoperation of the float switch.
- 151 -
⑤Duck Work ⑥Refrigerant pipe ⑦D
A corrugated board (for preventing sputtering) is attached to the main body of the air conditioner Caution 2. P
(on the outlet port). Do not remove it until connecting the duct. (
●Use the new refrigerant pipe. ※
①●The air conditioner main unit does not have an air filter. Incorporate it into the easy-to-clean When re-using the existing pipe system for R22 or R407C, pay attention to the following items.
●
suction grille. ・Change the flare nuts with the attached ones (JIS category 2), and reprocess the flare parts.
②Blowout duct ・Do not use thin-walled pipes.
●
●Use phosphorus deoxidized copper alloy seamless pipe (C1220T specified in JIS H3300) for refrigeration pipe installation.
●The ducts should be at their minimum lengths. In addition, make sure there is no damage both inside and outside of the pipe, and no harmful
●Keep the bends to a minimum. (The bending radius should be as large as possible.) substances such as sulfur, oxide, dust or a contaminant stuck on the pipes. ●
●Do not use any refrigerant other than R410A.
Using other refrigerant except R410A (R22 etc.) may degrade inside refrigeration oil. And air getting into
Bad example Bad example Good example refrigeration circuit may cause over-pressure and resultant it may result in bursting, etc.
●Store the copper pipes indoors and seal the both end of them until they are brazed in order to avoid any dust, dirt or
water getting into pipe. Otherwise it will cause degradation of refrigeration oil and compressor breakdown, etc.
●Use special tools for R410 refrigerant.
●Conduct the duct work before ceiling attachment.
Piping work 3. M
③Suction duct
●Make sure to insulate the duct to prevent dewing on it. Refrigerant pipe When conducting piping work, make sure to allow the pipes a
④Location and form of blow outlet should be selected so that air from the outlet will be distrib- ●
to be aligned in a straight line for at least 250 mm, as shown
uted all over the room, and equipped with a device to control air volume. in the left illustration. (This is necessary for the drain pump
⑤Make sure provide an inspection hole on the ceiling. It is indispensable to service elecric 250mm ●
(Section where attached to function)
equipment, motor, functional components and cleaning of heat exchanger. in a straight line)
Work procedure ●I
d
1. Insert the supplied drain hose (the end made of soft PVC) to the step of the drain socket on the indoor unit c
and fix it securely with the clamp. Attach the hose clamp to the drain hose around 10mm from the end.
●Do not apply adhesives on this end. VP-25
(Prepare on site)
●Do not use acetone-based adhesives
VP-20
to connect to the drain socket. (Prepare on site)
(
Hose clamp Drain hose Drain hose
Drain socket (Accessory) Note
Drain socket
Clamp (Accessory)
(No adhesive allowed)
Pipe cover (For insulation) drain
Metal plate 10mm Pipe cover (small)
(Prepare on site)
pipe
(For insulation) (Accessory)
- 152 -
⑦Drain pipe (continued) ⑦Drain pipe (continued)
2. Prepare a joint for connecting VP-20 pipe, adhere and connect the joint to the drain hose Drain pump operation
(the end made of rigid PVC), and adhere and connect VP-20 pipe (prepare on site).
※As for drain pipe, apply VP-20 made of rigid PVC which is on the market. ○In case electrical wiring work finished
● When installing drain pipe, use VP-20 for the pipe goes up the closest to the unit, and Drain pump can be operated by remote controller (wired).
VP-25 or higher number product for farther pipes. For the operation method, refer to Operation for drain pump in the installation manual for wiring
● Make sure that the adhesive will not get into the supplied drain hose. work.
ation.
armful It may cause the flexible part broken after the adhesive is dried up and gets rigid. ○In case electrical wiring work not finished
● The flexible drain hose is intended to absorb a small difference at installation of the unit
Drain pump will run continuously when the dip switch“SW7-1” on the indoor unit PCB is turned ON, the Connec-
or drain pipes. Intentional bending, expanding may cause the flexible hose broken and
ng into water leakage. tor CNB is disconnected, and then the power supply (230VAC on the terminal block ① and ②) is turned ON.
Make sure to turn OFF “SW7-1” and reconnect the Connector CNB after the test.
t, dirt or Over 20mm
etc.
⑧Wiring-out position and wiring connection
3. Make sure to make descending slope of greater than 1/100 and do not make up-down bend
● Electrical installation work must be performed according to the installation manual by an
e pipes and/or trap in the midway. electrical installation service provider qualified by a power provider of the country, and be
●Pay attention not to give stress on the pipe on the indoor unit side, and support and fix executed according to the technical standards and other regulations applicable to electrical
shown
the pipe as close place to the unit as possible when connecting the drain pipe. installation in the country.
pump ●Do not set up air vent. Be sure to use an exclusive circuit.
1.5m~2m Supporting metal Trapped air will ● Use specified cord, fasten the wiring to the terminal securely, and hold the cord securely in
No bump
generate noises.
No trap order not to apply unexpected stress on the terminal.
Air vent
Not touching the water
● Do not put both power source line and signal line on the same route. It may cause miscommu-
Insulation material nication and malfunction.
Descending slope greater than 1/100 ● Be sure to do D type earth work.
torque As wide as possible ● For the details of electrical wiring work, see attached instruction manual for electrical wiring
nd then ●When sharing a drain pipe for more than (about100mm) work.
one unit, lay the main pipe 100mm
1. Remove a lid of the control box (2 screws).
below the drain outlet of the unit. In
2. Hold each wiring inside the unit and fasten them to terminal block securely.
ured.) addition, select VP-30 or bigger size for 3. Fix the wiring with clamps.
VP-30 or bigger Top
or unit. main drain pipe. 4. Install the removed parts back to original place.
Descending slope greater than 1/100
dly. In 4. Insulate the drain pipe.
Power source side Signal side Signal side
Power source side
● Be sure to insulate the drain socket and rigid PVC pipe installed indoors otherwise it may terminal block terminal block
terminal block terminal block
CND CNK2
CNA
copper ※ After drainage test implementation, cover the drain socket part with pipe cover (small size), then
CNA
CNS CNV CNT2 CNN CNH CNZ
CNR2
Remote
ipe. controller line
● The position for drain pipe outlet can be raised up to 600mm above the ceiling. Use elbows for Earth Inner/outer
a gas installation to avoid obstacles inside ceiling. If the horizontal drain pipe is too long before vertical pipe, connecting line Earth Inner/outer
Single unit wiring connection Multi unit wiring connection connecting line
the backflow of water will increase when the unit is stopped, and it may cause overflow of water from
the drain pan on the indoor unit. In order to avoid overflow, keep the horizontal pipe length and offset of
the pipe within the limit shown in the figure below.
allation
290~325mm ⑨Check list after installation
drain up dimension
Drain hose
Right overhead
●Check the following items after all installation work completed.
Maximum local
600
ssory)
Check if Expected trouble Check
The indoor and outdoor units are fixed securely? Falling, vibration, noise
Joint for VP20 (local procurement)
Otherwise, the construction point makes it same as drain pipe construction. Inspection for leakage is done? Insufficient capacity
Insulation work is properly done? Water leakage
Drain test
m or more. Water is drained properly? Water leakage
1. Conduct a drain test after completion of the electrical work. Supply voltage is same as mentioned in the model name plate? PCB burnt out, not working at all
2. During the trail, make sure that drain flows properly through the piping and that no water
There is mis-wiring or mis-connection of piping? PCB burnt out, not working at all
leaks from connections.
3. In case of a new building, conduct the test before it is furnished with the ceiling. Earth wiring is connected properly? Electric shock
4. Be sure to conduct this test even when the unit is installed in the heating season. Cable size comply with specified size? PCB burnt out, not working at all
Procedures Any obstacle blocks airflow on air inlet and outlet? Insufficient capacity
1. Supply about 1000 cc of water to the unit through the air outlet by using a feed water pump.
tc. 2. Check the drain while cooling operation.
ul and ⑩Tap selection on blower unit (when the high peformance filter is used)
Insert water supply hose
serious for 50mm to Attached drain hose clamp
, it may supply water.
Pour water into a convex joint The fan tap’s factory setting is “Standard.” If you want to change it to the high static-pressure setting,
(Insert hose facing Drain
toward bottom.) Main piping you can avail yourself of the following two methods. Use one of the two methods to set the fan tap.
unit
Drain situation can be checked with transparent socket.
Make sure to perform the functional setting with remote controller.
Remove grommet
If the electrical work has not been completed, connect a convex
Select [Indoor function] in the functional setting mode, and change the function number [01]
the end Make sure to Install
it back after test. joint in the drain pipe connection to provide a water inlet. [High wall setting].
Then, check if water leaks from the piping system and that
drain flows through the drain pipe normally. For operation method, refer to the user’s manual of the remote controller.
d/or trap
properly Function number A Functional content B Setting content C Default setting
e. Outline of bottom drain piping work
Standard ○
01 High wall setting
● If the bottom drain piping can be done with a Connecting port of top drain pipe High wall 1
descending gradient (1/50-1/100), it is possible to UNIT: Pa
door unit connect the pipes as shown in the drawing below. Static Standard Tap 50
end. Pressure High Tap 130
Standard hard polyvinyl
VP-25
chloride pipes
pare on site) Connecting port of bottom drain pipes
Insulating material
Rubber stopper (to be removed)
CAUTION
Uncoupling the drain motor connector
P.C. board ● Taps should not be used under static pressure outside the unit mentioned above.
● Uncouple the connector CNR for the drain motor Dew condensation may occur with the unit and wet the ceiling or furniture.
as illustrated in the drawing on the right.
● Do not use under static pressure outside the unit of 50Pa or less. Water drops may be
( )
Note: If the unit is run with the connector coupled, e
blown from the diffuser outlet of the unit and wet the ceiling or furniture.
s
Fu
drain water will be discharged from the upper drain For drain motor
pipe joint, causing a water leak. connector CNR (blue)
- 153 -
(2) Models 224, 280
D036 PJD012D036 a
○This model is high static ducted type air conditioning Control box Air outlet
unit. Therefore, do not use this model for direct blow ③Preparation before installation
type air conditioning unit.
●If suspension bolt becomes longer, do reinforcement of earthquake resistant.
○For grid ceiling
Air inlet This surface becomes When the suspension bolt length is over 500mm, or the gap between the ceiling and roof
downside during installing.
is over 700mm, apply earthquake resistant brace to the bolt.
○In case the unit is hanged directly from the slab and is installed on the ceiling plane which
①Before installation has enough strength.
When suspension bolt length is over 1000mm, apply the earthquake resistant brace to the bolt.
●Install correctly according to the installation manual.
●Prepare four (4) sets of suspension bolt, nut and spring washer (M10) on site.
●Confirm the following points:
○Unit type/Power supply specification ○Pipes/Wires/Small parts ○Accessory items Suspension bolts pitch, Pipe position
13
138
138
13
s
250
D
Hose clamp ?
49
(Secure with adhesive tape)
13
138
13 200 13 45 200
65
138
13
6X200=1200 13
77
163 163 13
35 1500 (Duct inner dimension) 35 138 6X200=1200 138
1 60 1450 (Duct inner dimension) 60
830
For drain hose 18 Suspension bolt pitch 794 18
25
80
60
mounting 510 25
25
Top surface
360
310
30
Bottom
(Bottom surface of
②Selection of installation location for the indoor unit
surface
hanging bracket)
270 85
106
C
1690
1570
530
Symbol Item
① Select the suitable areas to install the unit under approval of the user. Unit: mm A Refrigerant gas side piping
B Refrigerant liquid side piping
・Areas where the indoor unit can deliver hot and cold wind sufficiently. Suggest to the user C Drain piping connection port
to use a circulator if the ceiling height is over 3m to avoid warm air being accumulated on D Power source inlet port
100
the ceiling. E Suspension bolt
・Areas where there is enough space to install and service. 25
Control box
95
60
B A
・Areas where it can be drained properly. Areas where drain pipe descending slope can be
taken.
・Areas where there is no obstruction of airflow on both air return grille and air supply port.
・Areas where fire alarm will not be accidentally activated by the air conditioner. ④Installation of indoor unit
・Areas where the supply air does not short-circuit.
・Areas where it is not influenced by draft air.
・Areas not exposed to direct sunlight. Installation
・Areas where dew point is lower than around 28°C and relative humidity is lower than 80%. [Hanging] Suspension bolt
This indoor unit is tested under the condition of JIS (Japan Industrial Standard) high humid-
○Hang the unit up. M10 nut Washer for M10
ity condition and confirmed there is no problem. However, there is some risk of condensa-
tion drop if the air conditioner is operated under the severer condition than mentioned
above. Unit
If there is a possibility to use it under such a condition, attach additional insulation of 10 to
20mm thick for entire surface of indoor unit, refrigeration pipe and drain pipe. Spring washer for M10
・Areas where TV and radio stays away more than 1m. (It could cause jamming and noise.)
・Areas where any items which will be damaged by getting wet are not placed such as food, ○If the measurements between the unit and the ceiling hole do not match upon installation,
table wares, server, or medical equipment under the unit. it may be adjusted with the long holed installation tool.
・Areas where there is no influence by the heat which cookware generates.
・Areas where not exposed to oil mist, powder and/or steam directly such as above fryer.
・Areas where lighting device such as fluorescent light or incandescent light doesn’t affect
the operation.
(A beam from lighting device sometimes affects the infrared receiver for the wireless remote
controller and the air conditioner might not work properly.)
②Check if the place where the air conditioner is installed can hold the weight of the unit. If it is
not able to hold, reinforce the structure with boards and beams strong enough to hold it. If the [Method for Fixing the Suspension Bolt]
strength is not enough, it could cause injury due to unit falling. ○Secure the suspension bolt with one of the methods shown in the following illustration.
150~ Reinforcing
Insert 160mm steel rod Hole-in anchor/
Space for installation and service Hole-in plug
Horizontal Adjustment
Inspection hole
(600 x 600) ○Use a level vial or adjust the level as shown in the following illustration.
Over
200
Pour water
If the conditions shown in the left hand side cannot be met, the
Water
following method is also possible. surface
Over
Inspection hole 400 0~5 mm Vinyl hose
Top view (Unit: mm) (900 x 1730) Piping space
All models
60 Set the pipe side slightly lower than the other side.
Blowing out
The frontal view is as the left
○If it is not horizontal, the float switch malfunctions or does not function.
35
hand illustration.
900
35
(Packing Tools)
Suction
100 The packing tools (4) are not necessary.
Air Conditions and Airflow Limits Packing tools (4) should be removed.
After removing the tools,
Packing tools (4) secure the screws again.
Airflow m3/min Temperature of the blow-in air of the indoor unit Air temperature (for fixing the duct flange)
Single Multi surrounding
Rating Lower
Upper
limit limit Cooler Heater the indoor unit
Upper limit 26°C WB Upper limit 27°C DB
200 224 51 38 65 When outdoor temperature is 35°C Outdoor temperature is below 20°C WB
Lower limit 16°C WB Lower limit 10°C DB Dew point temperature
When outdoor temperature is 15°C Outdoor temperature is above 10°C WB below 28°C
250 280 68 51 87 Refer to the technical document published by our Wooden base
company for more details.
The wood screws should be removed.
- 154 -
⑤Duck work ⑥Refrigerant pipe ⑦D
②Silencing chamber (blowout)
②Silencing chamber (blowout) Caution 3. M
Detailed view of part A
(hanger, vibration proof) ●Use the new refrigerant pipe.
⑦Heat insulation ③Campus joint ③A ③Campus joint ④Airflow adjustment damper a
OA When re-using the existing pipe system for R22 or R407C, pay attention to the following items. ●
・Change the flare nuts with the attached ones (JIS category 2), and reprocess the flare parts.
Ceiling surface
⑤Blowout
Air conditioner
Suction
・Do not use thin-walled pipes. ●
main frame
inlet
hole
⑥Inspection hole ①(with air filter)
●Use phosphorus deoxidized copper alloy seamless pipe (C1220T specified in JIS H3300) for refrigeration pipe installation.
(600□) In addition, make sure there is no damage both inside and outside of the pipe, and no harmful
substances such as sulfur, oxide, dust or a contaminant stuck on the pipes.
①Air filters are not provided with the main frame of the air conditioner. Assemble on to the suction ●Do not use any refrigerant other than R410A. In
grill which can be cleaned easily. Using other refrigerant except R410A (R22 etc.) may degrade inside refrigeration oil. And air getting into
②Fit the silencing chamber according to the noise level tolerance inside the installation room. If it refrigeration circuit may cause over-pressure and resultant it may result in bursting, etc.
is particularly necessary to keep the noise level low, further silencing devices is required (always ●Store the copper pipes indoors and seal the both end of them until they are brazed in order to avoid any dust, dirt or ●
water getting into pipe. Otherwise it will cause degradation of refrigeration oil and compressor breakdown, etc.
install them in offices, and conference rooms).
●Use special tools for R410 refrigerant.
③In order to keep the vibration from transferring to the ceiling and the slab, use a campus joint for
●The indoor unit pipes allow the maintenance panel to be removed. Therefore, regardless of the
the duct and a vibration proof rubber for the main frame.
piping direction, there should be a straight section of 400 mm or more.
④Attach an airflow adjustment damper to the connection point of the OA duct so airflow adjust-
Work procedure 4. I
ment may be possible after installation.
●
⑤For the blowing outlet, select a shape and location where air may circulate, and a structure where 1. When brazing work, perform it while cool down around the brazing port with wet towels to
airflow may be controlled. prevent the overheating.
⑥An inspection hole must be made in the ceiling surface. This is necessary for the repair and 2. After check the gas leak test, install the heat insulation (prepare on site) to the brazing port of
maintenance of the electrical parts, motor and functional parts, as well as for cleaning the heat the indoor unit.
exchanger. ●Be sure to perform the heat insulation both of gas side piping with liquid side piping.
⑦Insulation must be performed for the duct to prevent water condensation on the duct. The ※If heat insulation does not install to the pipes, dew condensation may occurs and it may
Cau
thickness of the insulating material is 65 mm (JISA 9501). cause the water leakage.
Whe
The thickness of the heat insulation should be more than 20mm. beco
3. Refrigerant is charged in the outdoor unit.
A bad example of duct work
As for the additional refrigerant charge for the indoor unit and piping, refer to the installation
② ①If the suction duct is not used, and the attic is manual attached to the outdoor unit.
used as a suction duct, the attic will become
① Single unit Multi unit
extremely humid depending on the perfor-
Atmospheric Liquid piping φ 9.52 Liquid piping φ 9.52 Flaring
gallery mance of the ventilation fan, the strength of Type 200 Type 224
Gas piping φ 25.4 Gas piping φ 19.05 Flaring
Ventilation fan wind blowing to the atmospheric gallery and Liquid piping φ 12.7 Liquid piping φ 9.52 Flaring Exam
the climate (e.g., rainy days). Type 250 Type 280
Gas piping φ 25.4 Gas piping φ 22.22 Flaring
a. Condensation occurs on the outer board of the unit and water may fall on the ceiling. Use the unit
according to the air conditions in the above table and airflow limits. In concrete constructions, high
Fixin
humidity can occur in new constructions even when the attic is not used as a suction duct. In this
case, insulate the entire unit with glass wool (25 mm) (use a metal net to hold the wool). The
⑦Drain pipe (duri
b. Operation of the unit may exceed its limits (for example, when the temperature of the suction air is
mak
24 °C with the outdoor temperature of 35 °C DB). In such a cases, problems such as an overload
Caution illust
of the compressor may occur. the u
c. The volume of the air blowing in may increase due to the performance of the ventilation fan and the ● Install the drain pipe according to the installation manual in order to drain properly.
Imperfection in draining may cause flood indoors and wetting the household goods,etc.
wind strength blowing against the atmospheric gallery. The air usage limit may be exceeded, and
● Do not put the drain pipe directly into the ditch where toxic gas such as sulfur, the other harmful and
the water from the heat exchanger will not be able to drain to the drain pan. Instead it will drain inflammable gas is generated. Toxic gas would flow into the room and it would cause serious
outside and cause a water leak (to the ceiling). damage to user’s health and safety (some poisoning or deficiency of oxygen). In addition, it may
②If vibration damping is not conducted between the unit and the duct, and between the unit and cause corrosion of heat exchanger and bad smell.
the slab, vibration will be transmitted to the duct and vibration noise may occur. Also, vibration ● Connect the pipe securely to avoid water leakage from the joint. H1 =
may be transmitted from the unit to the slab. Vibration damping must be performed. ● Insulate the pipe properly to avoid condensation drop. H2 =
● Check if the water can flow out properly from both the drain outlet on the indoor unit and the end
of the drain pipe after installation. Drai
Simple setting method for duct measurement ● Make sure to make descending slope of greater than 1/100 and do not make up-down bend and/or trap
Upo
in the midway. In addition, do not put air vent on the drain pipe. Check if water is drained out properly
The following shows the method when duct is used at one side of 250mm as 1Pa/m by frictional from the pipe during commissioning. Also, keep sufficient space for inspection and maintenance. ○
resistance per the unit length of the duct, and in case of 250 type (single unit)/280 type (multi unit) ,
60Hz rating airflow for a example. Work procedure
[Simplified duct dimension
Air conditioning unit
selection table] 1. Insert the supplied drain hose (the end made of soft PVC) to the step of the drain socket on the indoor unit
1Pa/m
4800m /h3
Air Fillter and fix it securely with the clamp. Attach the hose clamp to the drain hose around 10mm from the end.
Duct type
Quadrangle duct ●Do not apply adhesives on this end.
Item Drain socket
1200m3/h Dimensions
Supply (air inlet) 4800m3/h
Airflow
1200m3/h chamber Hose clamp Fasten the screw securely
(Accessory)
Indoor unit Drain socket Hose clamp Drain hose
Airflow Duct (mm x mm)
4800m3/h
250 x 950 Metal plate
(80m3/min) VP-25 10mm
1200m3/h (Prepare on site)
250 x 310 Pipe cover
(20m3/min) (For insulation)
(Prepare on site)
○Calculation of duct resistance
2. Prepare a joint for connecting VP-25 pipe, adhere and connect the joint to the drain hose (the
(Simplified calculate as following table)
end made of rigid PVC), and adhere and connect VP-25 pipe (prepare on site).
Straight piping port Calculate at 1Pa per 1m length to 1Pa/m ※As for drain pipe, apply VP-25 made of rigid PVC which is on the market.
Bending port
Calculate at 3 to 4 m straight pipe per 1 piece ● Make sure that the adhesive will not get into the supplied drain hose.
of binding pipe It may cause the flexible part broken after the adhesive is dried up and gets rigid.
Air outlet port Calculate at 25Pa
● The flexible drain hose is intended to absorb a small difference at installation of the unit or
Chamber Calculate at 50Pa per 1 piece
drain pipes. Intentional bending, expanding may cause the flexible hose broken and water
Air inlet grille (with filter) Calculate at 40Pa per 1 piece
leakage.
Over 20mm
- 155 -
⑦Drain pipe (continued) ⑧Wiring-out position and wiring connection
● Electrical installation work must be performed according to the installation manual by an
3. Make sure to make descending slope of greater than 1/100 and do not make up-down bend
electrical installation service provider qualified by a power provider of the country, and be
and/or trap in the midway.
executed according to the technical standards and other regulations applicable to electrical
●Pay attention not to give stress on the pipe on the indoor unit side, and support and fix
installation in the country.
the pipe as close place to the unit as possible when connecting the drain pipe.
Be sure to use an exclusive circuit.
●Do not set up air vent.
ation. ● Use specified cord, fasten the wiring to the terminal securely, and hold the cord securely in
armful 1.5m~2m Supporting metal
No bump
Trapped air will order not to apply unexpected stress on the terminal.
generate noises.
● Do not put both power source line and signal line on the same route. It may cause miscommu-
Air vent No trap
Insulation material nication and malfunction.
Not touching the water
ing into ● Be sure to do D type earth work.
Descending slope greater than 1/100 ● For the details of electrical wiring work, see attached instruction manual for electrical wiring
st, dirt or As wide as possible work.
●When sharing a drain pipe for more than (about100mm)
etc. one unit, lay the main pipe 100mm
below the drain outlet of the unit. In 1. Remove a lid of the control box (2 screws) and a hook which is located on top of it.
s of the addition, select VP-30 or bigger size for 2. Hold each wiring inside the unit and fasten them to terminal block securely.
main drain pipe. VP-30 or bigger 3. Fix the wiring with clamps.
Descending slope greater than 1/100
4. Insulate the drain pipe. 4. Install the removed parts back to original place.
● Be sure to insulate the drain socket and rigid PVC pipe installed indoors otherwise it may
wels to
cause dew condensation and water leakage. Power source side Signal side
terminal block terminal block
※ After drainage test implementation, cover the drain socket part with pipe cover (small size), then
port of
use the pipe cover (big size) to cover the pipe cover (small size), clamps and part of the drain
hose, and fix and wrap it with tapes to wrap and make joint part gapless.
it may
Caution Remote Controller line
When the duct is connected and the blowing device is operated, the pressure inside the unit
becomes negative to the atmospheric pressure.
Earth Inner/outer Power source line clamp
Pressure loss in the connecting line
allation suction side 100 Pa Single unit wiring connection
Duct
Duct
The pressure loss varies depending on the clogging in the air filter. Therefore, make one trap
(during the piping work) to prevent water from remaining in the drain pan. It is necessary to Earth Remote controller Indoor power
line source line
make a trap with a structure that allows cleaning. Use the T joint as demonstrated in the left Power source line clamp
Multi unit wiring connection
illustration. Also, set the trap height as shown in the left illustration. Arrange the trap near to
the unit.
tc. Indoor unit ●Make one trap along the drain pipe as the left
mful and illustration.
H2 H 1
serious
n, it may
⑨Check list after installation
H1 = 100 mm or the static pressure of the blowing device
H2 = 1/2 H1 or 50 ~ 100 mm ●Check the following items after all installation work completed.
the end
Drain test Check if Expected trouble Check
d/or trap The indoor and outdoor units are fixed securely? Falling, vibration, noise
Upon completion of drain piping, check by running water through it.
properly
○Remove the side panel and gradually pour 1000 cc of water into the drain pan. Ensure Inspection for leakage is done? Insufficient capacity
e.
that the water drains smoothly. Insulation work is properly done? Water leakage
Also, ensure that there are no water leaks from the connections and joints. Water is drained properly? Water leakage
Supply voltage is same as mentioned in the model name plate? PCB burnt out, not working at all
ndoor unit There is mis-wiring or mis-connection of piping? PCB burnt out, not working at all
e end.
Earth wiring is connected properly? Electric shock
Cable size comply with specified size? PCB burnt out, not working at all
Any obstacle blocks airflow on air inlet and outlet? Insufficient capacity
ose (the
e unit or
d water
PJD012D036
- 156 -
(g) Duct connected Middle static pressure type (FDUM)
317 PJR012D317 a
○This model is middle static ducted type air conditioning unit. Therefore, do not use this model for direct
blow type air conditioning unit. ③Preparation before installation (continued)
①Before installation Pipe locations UNIT: mm
Multi type 22~90
●Install correctly according to the installation manual. Single type 50~71
●Confirm the following points: 510
Removal opening for the humidifier pipe 480
○Unit type/Power supply specification ○Pipes/Wires/Small parts ○Accessory items (outer panel hole ø14)
465 Drain pipe
connection
Accessory item 405 VP20(PVC pipe)
40
For refrigerant pipe For drain pipe
260
264
Pipe cover(big) Pipe cover (small) Strap Pipe cover(big) Pipe cover(small) Drain hose Hose clamp
150
100
Hole for electrical wiring
25
250 (outer panel hole ø35)
Refrigerant gas pipe
1 1 4 1 1 1 1
460 (For natural drainage)
Refrigerant liquid pipe drain pipe connection VP 20 (PVC pipe)
For heat insulation For heat insulation For pipe cover fixing For heat insulation For heat insulation For drain pipe For drain hose Accessory parts are stored inside
of gas pipe of liquid tube of drain socket of drain socket connecting mounting this suction side.
40
・Areas where the indoor unit can deliver hot and cold wind sufficiently. Suggest to the user
to use a circulator if the ceiling height is over 3m to avoid warm air being accumulated on
310
the ceiling.
264
150
・Areas where there is enough space to install and service.
100
・Areas where it can be drained properly. Areas where drain pipe descending slope can be 155 Hole for electrical wiring
25
(outer panel hole ø35)
taken. Refrigerant gas pipe 460
(For natural drainage)
・Areas where there is no obstruction of airflow on both air return grille and air supply port. Refrigerant liquid pipe drain pipe connection VP 20 (PVC pipe)
・Areas where fire alarm will not be accidentally activated by the air conditioner.
・Areas where the supply air does not short-circuit.
・Areas where it is not influenced by draft air.
・Areas not exposed to direct sunlight. ④Installation of indoor unit
・Areas where dew point is lower than around 28°C and relative humidity is lower than 80%.
This indoor unit is tested under the condition of JIS (Japan Industrial Standard) high humid-
Installation
ity condition and confirmed there is no problem. However, there is some risk of condensa-
tion drop if the air conditioner is operated under the severer condition than mentioned [Hanging]
above. Hang the unit up. Suspension bolt If the measurements between
If there is a possibility to use it under such a condition, attach additional insulation of 10 to
M10 nut Washer for M10 the unit and the ceiling hole do
20mm thick for entire surface of indoor unit, refrigeration pipe and drain pipe.
not match upon installation, it
・Areas where TV and radio stays away more than 1m. (It could cause jamming and noise.)
Unit may be adjusted with the long
・Areas where any items which will be damaged by getting wet are not placed such as food, Spring washer for M10 holed installation tool.
table wares, server, or medical equipment under the unit.
・Areas where there is no influence by the heat which cookware generates.
・Areas where not exposed to oil mist, powder and/or steam directly such as above fryer.
・Areas where lighting device such as fluorescent light or incandescent light doesn’t affect
the operation. Adjustment for horizontality
(A beam from lighting device sometimes affects the infrared receiver for the wireless remote
○Either use a level vial, or adjust the level according to the method below.
controller and the air conditioner might not work properly.)
②Check if the place where the air conditioner is installed can hold the weight of the unit. If it is ●Adjust so the bottom side of the unit will be leveled with the water surface as
not able to hold, reinforce the structure with boards and beams strong enough to hold it. If the illustrated below.
strength is not enough, it could cause injury due to unit falling. Pipe side
Space for installation and service Pour water
Water
●Make installation altitude over 2.5m. surface
(Indoor Unit) 0~5mm
Vinyl hose
UNIT: mm
Installation Space Multi type 22~56 71, 90 112, 140
620 Let the pipe side be slightly sloped.
Single type 50 60, 71 100~140
600
Inspection
A 1100 1300 1720
hole
○If the unit is not leveled, it may cause malfunctions or inoperation of the float switch.
A
⑤Duck Work
①A corrugated board (for preventing sputtering) is attached to the main body of the air conditioner
100
(on the outlet port). Do not remove it until connecting the duct.
●An air filter can be provided on the main body of the air conditioner (on the inlet port).
Remove it when connecting the duct on the inlet port.
③Preparation before installation ②Blowout duct
●Use according to the spot numbers shown in the table below with a 200 circular duct.
●If suspension bolt becomes longer, do reinforcement of earthquake resistant.
○For grid ceiling Multi type 22 36, 45, 56 71, 90 112, 140
Single type - 20 25, 30 40~50
When the suspension bolt length is over 500mm, or the gap between the ceiling and roof Spot numbers 1 spot 2 spots 3 or 2 spots 4 or 8 spots
is over 700mm, apply earthquake resistant brace to the bolt.
●The difference of the duct lengths between each spot should be less than 2:1.
○In case the unit is hanged directly from the slab and is installed on the ceiling plane which
●The ducts should be at their minimum lengths.
has enough strength.
●Keep the bends to a minimum. (The bending radius should be as large as possible.)
When suspension bolt length is over 1000mm, apply the earthquake resistant brace to the bolt.
●Prepare four (4) sets of suspension bolt, nut and spring washer (M10) on site. Bad example Bad example Good example
Unit measurements given ●Use of the sound and heat insulated flexible duct is recommended for condensation
Under 60 mm
- 157 -
⑤Duck Work (continued) ⑥Refrigerant pipe ⑦D
●When placing the inlet port to carry out suction from the bottom side, use the following Caution 2. P
procedure to replace the suction duct joint and the bottom plate. (
●Use the new refrigerant pipe. ※
When re-using the existing pipe system for R22 or R407C, pay attention to the following items.
●
・Change the flare nuts with the attached ones (JIS category 2), and reprocess the flare parts.
・Do not use thin-walled pipes.
●
●Use phosphorus deoxidized copper alloy seamless pipe (C1220T specified in JIS H3300) for refrigeration pipe installation.
In addition, make sure there is no damage both inside and outside of the pipe, and no harmful
●Remove the screws which fasten the ●Replace the removed bottom plate
substances such as sulfur, oxide, dust or a contaminant stuck on the pipes.
bottom plate and the duct joint on the and duct joint.
inlet port side of the unit. ●Do not use any refrigerant other than R410A.
Using other refrigerant except R410A (R22 etc.) may degrade inside refrigeration oil. And air getting into
refrigeration circuit may cause over-pressure and resultant it may result in bursting, etc.
●Store the copper pipes indoors and seal the both end of them until they are brazed in order to avoid any dust, dirt or
water getting into pipe. Otherwise it will cause degradation of refrigeration oil and compressor breakdown, etc.
●Use special tools for R410 refrigerant. 3. M
●Fit the duct join with a screw; fit the bottom plate. a
●Make sure to insulate the duct to prevent dewing on it. Piping work ●
④Install the specific blowout duct in a location where the air will Secure with a band, etc.
Refrigerant pipe When conducting piping work, make sure to allow the pipes
circulate to the entire room. ●
●The duct connection is specific to the 200 circular duct. to be aligned in a straight line for at least 250 mm, as shown
●Conduct the installation of the specific blowout hole and the Blowout in the left illustration. (This is necessary for the drain pump
250mm
connection of the duct before attaching them to the ceiling. duct (Section where attached to function)
in a straight line) In
●Insulate the area where the duct is secured by a band for
dew condensation prevention.
⑤Make sure provide an inspection hole on the ceiling. It is indispensable to service elecric Work procedure
equipment, motor, functional components and cleaning of heat exchanger. ●
1. Remove the flare nut and blind flanges on the pipe of the indoor unit.
Air conditioner main unit
※ Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving torque
to the nut with another spanner in order to avoid unexpected stress to the copper pipe, and then
remove them.
Ceiling suriace
(Gas may come out at this time, but it is not abnormal.)
● Pay attention whether the flare nut pops out. (as the indoor unit is sometimes pressured.) 4. I
Blow outlet Suction duct
(marketed item) Suction hole 2. Make a flare on liquid pipe and gas pipe, and connect the refrigeration pipes on the indoor unit. ●
(marketed item)
Blowout duct
(optional or marketed item) Inspection hole (with air filter) ※Bend the pipe with as big radius as possible and do not bend the pipe repeatedly. In
addition, do not twist and crush the pipes.
※Do a flare connection as follows:
● Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving
Suction grille
(Locality)
Suction grille torque to the nut with another spanner in order to avoid unexpected stress to the copper
Bad example of duct work (option)
pipe, and then remove them.
①If a duct is not provided at the suction side but it is substituted with the space over the ceiling, ● When fastening the flare nut, align the refrigeration pipe with the center of flare nut, screw Drai
humidity in the space will increase by the influence of capacity of ventilation fan, strength of the nut for 3-4 times by hand and then tighten it by spanner with the specified torque ● T
wind blowing against the out door air louver, weather (rainy day) and others. mentioned in the table below. Make sure to hold the pipe on the indoor unit securely by a
in
a)Moisture in air is likely to condense over the external plates of the unit and to drip on the spanner when tightening the nut in order to avoid unexpected stress on the copper pipe.
th
ceiling. Unit should be operated under the conditions as listed in the above table and within 3. Cover the flare connection part of the indoor unit with attached insulation material after a gas th
the limitation of wind volume. When the building is a concrete structure, especially immedi- leakage inspection, and tighten both ends with attached straps.
●Make sure to insulate both gas pipes and liquid pipes completely. th
ately after the construction, humidity tends to rise even if the space over the ceiling is not
※ Incomplete insulation may cause dew condensation or water dropping.
substituted in place of a duct. In such occasion, it is necessary to insulate the entire unit with
glass wool (25mm). (Use a wire net or equivalent to hold the glass wool in place.) 4. Refrigerant is charged in the outdoor unit.
As for the additional refrigerant charge for the indoor unit and piping, refer to the installation
b)It may run out the allowable limit of unit operation (Example: When outdoor air temperature
manual attached to the outdoor unit.
is 35°C DB, suction air temperature is 27°C WB) and it could result in such troubles as
compressor overload, etc.. Pipe diameter Tightening torque N·m Strap (Accessory) Pipe cover (Accessory)
c)There is a possibility that the blow air volume may exceed the allowable range of operation φ 6.35 14 to 18
due to the capacity of ventilation fan or strength of wind blowing against external air louver φ 9.52 34 to 42
so that drainage from be heat exchanger may fall to reach the drain pan but leak outside φ 12.7 49 to 61 Othe
(Example: drip on to the ceiling) with consequential water leakage in the room. φ 15.88 68 to 82
②If vibration damping is not conducted between the unit and the duct, and between the unit and Drai
φ 19.05 100 to 120 The thickness of insulation should be 20mm or more.
the slab, vibration will be transmitted to the duct and vibration noise may occur. Also, vibration 1. C
may be transmitted from the unit to the slab. Vibration damping must be performed. 2. D
Bad example of duct work le
⑦Drain pipe 3. I
Louver to 4. B
outdoor air
Caution Proc
Notice 1. S
For ventilation ● Install the drain pipe according to the installation manual in order to drain properly.
A specific cover plate is available when changing the 4 spot to the 3 spot, or when changing the Imperfection in draining may cause flood indoors and wetting the household goods,etc. 2. C
3 spot to the 2 spot. ● Do not put the drain pipe directly into the ditch where toxic gas such as sulfur, the other harmful and
Note: Do not change from 2 spot to 1 spot. inflammable gas is generated. Toxic gas would flow into the room and it would cause serious
damage to user’s health and safety (some poisoning or deficiency of oxygen). In addition, it may
Connecting the air intake/vent ducts
cause corrosion of heat exchanger and bad smell.
Side fresh air intake hole
(Pipe side)
①Fresh Air Intake ● Connect the pipe securely to avoid water leakage from the joint.
[for air intake duct only] ● Insulate the pipe properly to avoid condensation drop.
○Use the side fresh air intake hole, or supply ● Check if the water can flow out properly from both the drain outlet on the indoor unit and the end
through a part of the suction duct. of the drain pipe after installation.
Fresh air intake through the
suction duct ● Make sure to make descending slope of greater than 1/100 and do not make up-down bend and/or trap
in the midway. In addition, do not put air vent on the drain pipe. Check if water is drained out properly
from the pipe during commissioning. Also, keep sufficient space for inspection and maintenance. Outl
(Pipe side)
(
Drain socket Pipe cover Note
○Use the duct flange for the air intake/vent (sold separately; for 125 circular duct connection), Drain socket
Clamp (Accessory) (For insulation) drain
and connect the 125 circular duct (tighten with band). Metal plate (Prepare on site)
10mm
Pipe cover (small) pipe
○Insulate the duct to protect it from dew condensation. (For insulation) (Accessory)
- 158 -
⑦Drain pipe (continued) ⑦Drain pipe (continued)
2. Prepare a joint for connecting VP-20 pipe, adhere and connect the joint to the drain hose Drain pump operation
(the end made of rigid PVC), and adhere and connect VP-20 pipe (prepare on site).
※As for drain pipe, apply VP-20 made of rigid PVC which is on the market. ○In case electrical wiring work finished
● Make sure that the adhesive will not get into the supplied drain hose. Drain pump can be operated by remote controller (wired).
It may cause the flexible part broken after the adhesive is dried up and gets rigid. For the operation method, refer to Operation for drain pump in the installation manual for wiring
● The flexible drain hose is intended to absorb a small difference at installation of the unit work.
tion.
armful or drain pipes. Intentional bending, expanding may cause the flexible hose broken and ○In case electrical wiring work not finished
water leakage.
Drain pump will run continuously when the dip switch“SW7-1” on the indoor unit PCB is turned ON, the Connec-
ng into Over 20mm tor CNB is disconnected, and then the power supply (230VAC on the terminal block ① and ②) is turned ON.
Make sure to turn OFF “SW7-1” and reconnect the Connector CNB after the test.
, dirt or
tc.
3. Make sure to make descending slope of greater than 1/100 and do not make up-down bend
and/or trap in the midway.
⑧Wiring-out position and wiring connection
●Pay attention not to give stress on the pipe on the indoor unit side, and support and fix ● Electrical installation work must be performed according to the installation manual by an
pipes the pipe as close place to the unit as possible when connecting the drain pipe. electrical installation service provider qualified by a power provider of the country, and be
●Do not set up air vent. executed according to the technical standards and other regulations applicable to electrical
shown
Supporting metal
pump
1.5m~2m
No bump
Trapped air will installation in the country.
generate noises.
Air vent No trap Be sure to use an exclusive circuit.
Insulation material Not touching the water ● Use specified cord, fasten the wiring to the terminal securely, and hold the cord securely in
order not to apply unexpected stress on the terminal.
Descending slope greater than 1/100
● Do not put both power source line and signal line on the same route. It may cause miscommu-
As wide as possible nication and malfunction.
●When sharing a drain pipe for more than (about100mm) ● Be sure to do D type earth work.
one unit, lay the main pipe 100mm
torque ● For the details of electrical wiring work, see attached instruction manual for electrical wiring
d then below the drain outlet of the unit. In work.
addition, select VP-30 or bigger size for
VP-30 or bigger 1. Remove a lid of the control box (2 screws).
main drain pipe.
Descending slope greater than 1/100 2. Hold each wiring inside the unit and fasten them to terminal block securely.
red.) 4. Insulate the drain pipe. 3. Fix the wiring with clamps.
r unit. ● Be sure to insulate the drain socket and rigid PVC pipe installed indoors otherwise it may 4. Install the removed parts back to original place.
dly. In
cause dew condensation and water leakage.
CNK1
CNK1
Signal side Signal side
CNACND CNK2
Power source side
CND CNK2
terminal block Power source side
※ After drainage test implementation, cover the drain socket part with pipe cover (small size), then terminal block terminal block terminal block Signal line (Shielded cord)
giving use the pipe cover (big size) to cover the pipe cover (small size), clamps and part of the drain
CNA
Remote controller line CNI CNS CNV CNT2 CNN CNH CNZ
opper
CN CNS CNV CNT2 CNN CNH CNZ
hose, and fix and wrap it with tapes to wrap and make joint part gapless.
screw Drain up Power source
Power source
line clamp
orque ● The position for drain pipe outlet can be raised up to 600mm above the ceiling. Use elbows for
line clamp
llation
Drain hose ⑨Check list after installation
600 max.
1. Supply about 1000 cc of water to the unit through the air outlet by using a feed water pump.
c. 2. Check the drain while cooling operation.
ul and ⑩Tap selection on blower unit (when the high peformance filter is used)
Insert water supply hose
serious for 20mm ~ 30mm to Attached drain hose clamp
, it may supply water.
Pour water into a convex joint The fan tap’s factory setting is “Standard.” If you want to change it to the high static-pressure setting,
(Insert hose facing Drain
toward bottom.) Main piping you can avail yourself of the following two methods. Use one of the two methods to set the fan tap.
unit
Drain situation can be checked with transparent socket.
Make sure to perform the functional setting with remote controller.
Remove grommet
If the electrical work has not been completed, connect a convex
Select [Indoor function] in the functional setting mode, and change the function number [01]
he end Make sure to Install
it back after test. joint in the drain pipe connection to provide a water inlet. [High wall setting].
Then, check if water leaks from the piping system and that
drain flows through the drain pipe normally. For operation method, refer to the user’s manual of the remote controller.
d/or trap
properly Function number A Functional content B Setting content C Default setting
. Outline of bottom drain piping work
Standard ○
01 High wall setting
● If the bottom drain piping can be done with a Connecting port of top drain pipe High wall 1
descending gradient (1/50-1/100), it is possible to Unit: Pa
door unit connect the pipes as shown in the drawing below. Multi type 22~90 112 140
end. Single type 50~71 100 125, 140
Standard hard polyvinyl
chloride pipes Static Standard Tap 50 60 60
Connecting port of bottom drain pipes Pressure High Tap 85 90 85
Insulating material
Rubber stopper (to be removed)
CAUTION
Uncoupling the drain motor connector
P.C. board ● Taps should not be used under static pressure outside the unit mentioned above.
● Uncouple the connector CNR for the drain motor Dew condensation may occur with the unit and wet the ceiling or furniture.
as illustrated in the drawing on the right.
● Do not use under static pressure outside the unit of 50Pa or less. Water drops may be
on site)
blown from the diffuser outlet of the unit and wet the ceiling or furniture.
- 159 -
(h) Duct connected (Ultra thin) Low static pressure type (FDQS)
3 A PJC012D013 b
○This model is low static ducted type air conditioning unit. Therefore, do not use this model for direct
blow type air conditioning unit. ③Preparation before installation
①Before installation ●If suspension bolt becomes longer, do reinforcement of earthquake resistant.
○For grid ceiling
●Install correctly according to the installation manual. When suspension bolt length is over 500mm, or the gap between the ceiling and roof is over
●Confirm the following points: 700mm, apply earthquake resistant brace to the bolt.
○Unit type/Power supply specification ○Pipes/Wires/Small parts ○Accessory items ○In case the unit is hanged directly from the slab and is installed on the ceiling plane which has
enough strength.
Accessory item When suspension bolt length is over 1000mm, apply the earthquake resistant brace to the bolt.
For refrigerant pipe For drain pipe ●Prepare four (4) sets of suspension bolt, nut and spring washer (M10) on site.
Pipe cover(big) Pipe cover (small) Strap Pipe cover(big) Pipe cover(small) Drain hose Hose clamp
Suspension Bolt Location
Suspension bolt (M10)
990
1 1 4 1 1 1 1 ○ Adhere to the
s For heat insulation For heat insulation For pipe cover fixing For heat insulation For heat insulation For drain pipe For drain hose Accessory parts are stored inside measurements given
Unit
530
of liquid tube of drain socket
Under 60 mm
of gas pipe of drain socket connecting mounting this suction side. below for the length of
the suspension bolts.
Unit : mm
②Selection of installation location for the indoor unit Pipe locations Unit: mm
415
① Select the suitable areas to install the unit under approval of the user.
Remote control wires and 370
・Areas where the indoor unit can deliver hot and cold wind sufficiently. Suggest to the user Signal wires connection 275
to use a circulator if the ceiling height is over 3m to avoid warm air being accumulated on Refrigerant gas pipe 215
the ceiling. Drain pipe connection
Refrigerant liquid pipe VP20(PVC pipe)
・Areas where there is enough space to install and service.
・Areas where it can be drained properly. Areas where drain pipe descending slope can be
taken.
180
・Areas where there is no obstruction of airflow on both air return grille and air supply port.
・Areas where fire alarm will not be accidentally activated by the air conditioner.
146
Power supply wiring
15
101
・Areas where the supply air does not short-circuit.
96
connection
・Areas where it is not influenced by draft air. 290 290
・Areas not exposed to direct sunlight.
580
・Areas where dew point is lower than around 28°C and relative humidity is lower than 80%.
600
This indoor unit is tested under the condition of JIS (Japan Industrial Standard) high humid-
ity condition and confirmed there is no problem. However, there is some risk of condensa-
tion drop if the air conditioner is operated under the severer condition than mentioned
above.
If there is a possibility to use it under such a condition, attach additional insulation of 10 to ④Installation of indoor unit
20mm thick for entire surface of indoor unit, refrigeration pipe and drain pipe.
・Areas where TV and radio stays away more than 1m. (It could cause jamming and noise.)
Installation
・Areas where any items which will be damaged by getting wet are not placed such as food, Suspension bolt
table wares, server, or medical equipment under the unit. [Hanging]
M10 nut
・Areas where there is no influence by the heat which cookware generates. Hang the unit up. Washer for M10
・Areas where not exposed to oil mist, powder and/or steam directly such as above fryer.
・Areas where lighting device such as fluorescent light or incandescent light doesn’t affect Unit Spring washer for M10
the operation.
(A beam from lighting device sometimes affects the infrared receiver for the wireless remote
controller and the air conditioner might not work properly.) If the measurements between the unit and the ceiling hole do not match upon installation,
②Check if the place where the air conditioner is installed can hold the weight of the unit. If it is it may be adjusted with the long holed installation tool.
not able to hold, reinforce the structure with boards and beams strong enough to hold it. If the
Adjustment for horizontality
strength is not enough, it could cause injury due to unit falling.
○Either use a level vial, or adjust the level according to the method below.
Space for installation and service
●Adjust so the bottom side of the unit will be leveled with the water surface as
●Make installation altitude over 2.5m.
illustrated below.
Pipe side
(Indoor Unit) Installation Space
Pour water
Water
surface
○If the unit is not leveled, it may cause malfunctions or inoperation of the float switch.
⑤Duck Work
(Prepare on site)
Suspension bolt
(Prepare on site) (Prepare on site)
(Prepare on site)
(Prepare on site)
(Prepare on site)
Notice
1. This unit is designed for installation in a soffit. It is not designed to inhale fresh air directly.
2. In the case of an underside-intake ceiling-return type installation, remove the bottom plate
of the unit on the fan side to make it an underside intake type. The rear intake should be
used together.
- 160 -
⑤Duck Work (continued) ⑦Drain pipe (continued) ⑦D
3. The air conditioning unit main body is not equipped with air filters. Incorporate air filters in Drain
Work procedure
an air intake grille, which will facilitate the cleaning of air filters.
4. In the case of a rear-intake type with duct and a rear-intake ceiling-return type installation, 1. Insert the supplied drain hose (the end made of soft PVC) to the step of the drain socket on the indoor unit ○In
be sure to provide a 350 mm x 1300 mm inspection opening right beneath the unit's fan side and fix it securely with the clamp. Attach the hose clamp to the drain hose around 10mm from the end. D
bottom plate to permit servicing of the unit as illustrated in installation geometries. In the case of ●Do not apply adhesives on this end. Fo
an underside-intake type with duct and underside-intake ceiling-return type, provide an intake ●Do not use acetone-based adhesives to connect the drain socket. wo
opening right beneath the unit's fan side bottom plate so that it will serve as an inspection Drain socket
Stage difflernce part Pipe cover (large) (For insulation)
○In
(Accessory)
opening as well. Also see to its dimensions so that the intake opening will be made to 350 mm x VP20 joint (Prepare on site)
Dra
1300 mm. Unit
5. Take care to install a duct horizontally in connecting the unit with a diffuser. Drain hose tor
Drain hose VP20 (Prepare on site) Ma
6. When a canvas duct is used for either intake or outlet duct, install it with care so that it may Fasten the screw securely (Accessory) Adhesion
Hose clamp Drain hose
not get flattened. Drain socket Drain socket
Clamp (Accessory) Pipe cover (For insulation)
(Prepare on site)
7. Select a desirable diffuser position and diffuser form to ensure the distribution of winds Pipe cover (small)
(For insulation) (Accessory)
throughout the room and use a diffuser employing a structure that provides the capability to Metal plate
regulate winds.
10mm
⑧W
8. Install the air conditioning unit main body via vibration-isolating rubbers to prevent vibrations 2. Prepare a joint for connecting VP-20 pipe, adhere and connect the joint to the drain hose
from propagating directly from the air conditioning unit main body to the ceiling and slab. (the end made of rigid PVC), and adhere and connect VP-20 pipe (prepare on site). ● E
9. Secure at least 0.15m2 for the opening of an air intake. ※As for drain pipe, apply VP-20 made of rigid PVC which is on the market. e
10. Never fail to heat-insulate the ducts to prevent condensation on their surfaces. ● Make sure that the adhesive will not get into the supplied drain hose. e
It may cause the flexible part broken after the adhesive is dried up and gets rigid. in
● The flexible drain hose is intended to absorb a small difference at the unit or installation B
of drain pipes. Intentional bending, expanding may cause the flexible hose broken and ● U
⑥Refrigerant pipe water leakage. o
● D
Caution Over 20mm n
●Use the new refrigerant pipe. ● B
When re-using the existing pipe system for R22 or R407C, pay attention to the following items. ● F
・Change the flare nuts with the attached ones (JIS category 2), and reprocess the flare parts. w
・Do not use thin-walled pipes. 3. Make sure to make descending slope of greater than 1/100 and do not make up-down bend
●Use phosphorus deoxidized copper alloy seamless pipe (C1220T specified in JIS H3300) for refrigeration pipe installation. and/or trap in the midway. 1. R
In addition, make sure there is no damage both inside and outside of the pipe, and no harmful ●Pay attention not to give stress on the pipe on the indoor unit side, and support and fix 2. H
substances such as sulfur, oxide, dust or a contaminant stuck on the pipes. the pipe as close place to the unit as possible when connecting the drain pipe.
3. F
●Do not use any refrigerant other than R410A. ●Do not set up air vent.
Using other refrigerant except R410A (R22 etc.) may degrade inside refrigeration oil. And air 4. In
Supporting fixture 1.5m~2m Supporting metal Trapped air will
getting into refrigeration circuit may cause over-pressure and resultant it may result in bursting, etc. No bump
generate noises.
●Store the copper pipes indoors and seal the both end of them until they are brazed in order to avoid any dust, dirt or Air vent No trap
Not touching
water getting into pipe. Otherwise it will cause degradation of refrigeration oil and compressor breakdown, etc. the water
Insulation material
●Use special tools for R410 refrigerant. Descending slope greater than 1/100
Work procedure
As wide as possible
1. Remove the flare nut and blind flanges on the pipe of the indoor unit. ●When sharing a drain pipe for more than (about100mm)
※ Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving torque one unit, lay the main pipe 100mm
to the nut with another spanner in order to avoid unexpected stress to the copper pipe, and then below the drain outlet of the unit. In
remove them. addition, select VP-30 or bigger size for
main drain pipe. VP-30 or bigger
(Gas may come out at this time, but it is not abnormal.)
Descending slope greater than 1/100
● Pay attention whether the flare nut pops out. (as the indoor unit is sometimes pressured.)
2. Make a flare on liquid pipe and gas pipe, and connect the refrigeration pipes on the indoor unit. 4. Insulate the drain pipe.
※Bend the pipe with as big radius as possible and do not bend the pipe repeatedly. In
● Be sure to insulate the drain socket and rigid PVC pipe installed indoors otherwise it may
addition, do not twist and crush the pipes.
cause dew condensation and water leakage.
※Do a flare connection as follows:
※ After drainage test implementation, cover the drain socket part with pipe cover (small size), then
● Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving
use the pipe cover (big size) to cover the pipe cover (small size), clamps and part of the drain
torque to the nut with another spanner in order to avoid unexpected stress to the copper
hose, and fix and wrap it with tapes to wrap and make joint part gapless.
pipe, and then remove them.
● When fastening the flare nut, align the refrigeration pipe with the center of flare nut, screw
the nut for 3-4 times by hand and then tighten it by spanner with the specified torque Drain up
mentioned in the table below. Make sure to hold the pipe on the indoor unit securely by a ● The position for drain pipe outlet can be raised up to 600mm above the ceiling. Use elbows for
spanner when tightening the nut in order to avoid unexpected stress on the copper pipe. installation to avoid obstacles inside ceiling. If the horizontal drain pipe is too long before vertical pipe,
3. Cover the flare connection part of the indoor unit with attached insulation material after a gas the backflow of water will increase when the unit is stopped, and it may cause overflow of water from
leakage inspection, and tighten both ends with attached straps. the drain pan on the indoor unit. In order to avoid overflow, keep the horizontal pipe length and offset of
⑨C
●Make sure to insulate both gas pipes and liquid pipes completely. the pipe within the limit shown in the figure below.
※ Incomplete insulation may cause dew condensation or water dropping. ●C
290~325mm
4. Refrigerant is charged in the outdoor unit.
As for the additional refrigerant charge for the indoor unit and piping, refer to the installation
drain up dimension
Drain hose
Right overhead Che
manual attached to the outdoor unit.
Maximum local
Insp
Pipe diameter Tightening torque N·m
Insu
φ 6.35 14 ~ 18
Joint for VP20 (Prepare on site) Wat
φ 9.52 34 ~ 42
φ 12.7 49 ~ 61
Drain test Sup
The thickness of insulation should be 20mm or more. 1. Conduct a drainage test after completion of the electrical work. The
2. During the trial, make sure that drain flows properly through the piping and that no water Ear
leaks from connections.
Cab
3. In case of a new building, conduct the test before it is furnished with the ceiling.
⑦Drain pipe 4. Be sure to conduct this test even when the unit is installed in the heating season. Any
Caution
Procedures
● Install the drain pipe according to the installation manual in order to drain properly.
Imperfection in draining may cause flood indoors and wetting the household goods, etc. 1. Supply about 1000 cc of water to the unit through the air outlet by using a feed water pump.
2. Check the drain while cooling operation.
● Do not put the drain pipe directly into the ditch where toxic gas such as sulfur, the other harmful and
inflammable gas is generated. Toxic gas would flow into the room and it would cause serious Attached drain
damage to user’s health and safety (some poisoning or deficiency of oxygen). In addition, it may Pour water in the drain pan with a siphon. hose clamp Pour water into a
convex joint
cause corrosion of heat exchanger and bad smell. Drain
Unit
● Connect the pipe securely to avoid water leakage from the joint. piping
● Insulate the pipe properly to avoid condensation drop. Drain situation can be checked with
● Check if the water can flow out properly from both the drain outlet on the indoor unit and the end Pouring water hose
Drain pan transparent socket.
- 161 -
⑦Drain pipe (continued)
Drain pump operation
door unit ○In case electrical wiring work finished
end. Drain pump can be operated by remote controller (wired).
For the operation method, refer to Operation for drain pump in the installation manual for wiring
work.
○In case electrical wiring work not finished
site)
Drain pump will run continuously when the dip switch“SW7-1” on the indoor unit PCB is turned ON, the Connec-
tor CNB is disconnected, and then the power supply (230VAC on the terminal block ① and ②) is turned ON.
re on site) Make sure to turn OFF “SW7-1” and reconnect the Connector CNB after the test.
insulation)
e)
Earth
(Shielded cord)
pe,
m
et of
⑨Check list after installation
●Check the following items after all installation work completed.
ump.
to a
convex
at
PJC012D013 A
- 162 -
(i) Wallmounted type (FDK)
D033 PHA012D033
①Before installation ③Preparation before installation
●Install correctly according to the installation manual. Front view for installing position and installing space UNIT: mm
Service space 100
●Confirm the following points: Service space 50 3 1 3
Service space
5 4 6
○Unit type/Power supply specification ○Pipes/Wires/Small parts ○Accessory items 7 450 8
4-12x18 oval hole
Installing plate 50 Indoor unit 50
Installation-related items
8.5
16
65
18
14
Mounting plate Tapping screw Insulation Strap
Hole for public corporation
D
2
17
15
19
25
44.5
44.5
s
13
9
Service space
53.5 B A 10
C
1 10 1 4 20 -5x17.5 oval hole 11
Attached to the backside of the indoor unit. For the mounting plate, For heat insulation, 50mm x 160mm For wire clamp E 12
4mm (dia.) x 25mm (length)
21 3 Symbol Type 22 - 56 Type 71
1 693 886
2 284.2 301.8
3 73.5 106
F
4 - 610
5 - 269
6 - 219
207.5 349
60
7
9
9 63.5 77
55
G 10 533.5 633.5
11 603.5 703.5
Symbol 12 515 772
① Select the suitable areas to install the unit under approval of the user. 13 5.3 7.7
A Gas piping
・Areas where the indoor unit can deliver hot and cold wind sufficiently. Suggest to the user B Liquid piping
14 - 43
to use a circulator if the ceiling height is over 3m to avoid warm air being accumulated on C Wall pulling hole for right rear piping
15 220.5 221.5
D Wall pulling hole for left rear piping
16 47.5 49.5
the ceiling. 17 - 225
E Drain piping
・Areas where there is enough space to install and service. F Outlet for wiring
18 - 46
・Areas where it can be drained properly. Areas where drain pipe descending slope can be G Outlet for piping
19 0 25
taken. 20 2 6
21 259 248
・Areas where there is no obstruction of airflow on both air return grille and air supply port.
・Areas where fire alarm will not be accidentally activated by the air conditioner.
・Areas where the supply air does not short-circuit.
・Areas where it is not influenced by draft air. ④Installation of indoor unit
・Areas not exposed to direct sunlight.
・Areas where dew point is lower than around 23°C and relative humidity is lower than 80%. Haulage ATTENTION
This indoor unit is tested under the condition of JIS (Japan Industrial Standard) high humid-
●In carrying the unit into an installation site, carry it in the original
ity condition and confirmed there is no problem. However, there is some risk of condensa- packaging to a point as close to the proposed installation site as
tion drop if the air conditioner is operated under the severer condition than mentioned possible.
above. ●When the unit needs to be unpacked during haulage due to a
・Areas where TV and radio stays away more than 1m. (It could cause jamming and noise.) compelling reason, wrap it with nylon slings or the like to prevent
・Areas where any items which will be damaged by getting wet are not placed such as food, possible damages.
table wares, server, or medical equipment under the unit. Note: Do not hold the unit by the diffuser louver in carrying it.
・Areas where there is no influence by the heat which cookware generates. ●When the unit needs to be laid on a floor after unpacking, always lay
・Areas where not exposed to oil mist, powder and/or steam directly such as above fryer. it with its front facing upward.
・Areas where lighting device such as fluorescent light or incandescent light doesn’t affect the
operation. Installation of the mounting plate
(A beam from lighting device sometimes affects the infrared receiver for the wireless remote ATTENTION
controller and the air conditioner might not work properly.)
●This unit cannot be installed directly onto a wall surface. Regardless of the surface it is to be
installed onto, you should use the mounting plate supplied with the unit.
②Check if the place where the air conditioner is installed can hold the weight of the unit. If it is
not able to hold, reinforce the structure with boards and beams strong enough to hold it. If the ○Install it securely by spotting a structural member running underneath the wall (stud or the
strength is not enough, it could cause injury due to unit falling. like) and after ascertaining its levelness.
B
UNIT: mm
○The levelness of the mounting plate should be adjusted with the four fixing screws fastened
Over 50 Over 100 temporarily.
Datum hole
UNIT: mm
○Rotate the plate around the datum hole to achieve the levelness.
ATTENTION
●Secure a working space for inspection and maintenance. Hints for making a hole on a wall
Wall
Wall
Indoor Outdoor
Sleeve Sealing plate Sleeve
65 mm
- 163 -
④Installation of indoor unit (continued) ⑥Shaping of pipes and drain hoses ⑦R
● Electrical installation work must be performed according to the installation manual by an 1. Remove the drain hose.
※
electrical installation service provider qualified by a power provider of the country, and be ●Turn the drain hose and pull it out.
●
executed according to the technical standards and other regulations applicable to electrical
installation in the country.
Be sure to use an exclusive circuit.
● Use specified cord, fasten the wiring to the terminal securely, and hold the cord securely in ●
order not to apply unexpected stress on the terminal.
● Do not put both power source line and signal line on the same route. It may cause miscom-
munication and malfunction.
● Be sure to do D type earth work. 2. Remove the drain cap and heat insulating material.
3. C
● For the details of electrical wiring work, see attached instruction manual for electrical wiring ●Remove it either manually or with pliers.
l
work.
CASE 1 : MODEL 22 56, CASE 2 : MODEL 71 ●
1. Open the intake panel. (Pull the lower part of the intake panel holding both ends, disengage the
latches and then lift it until you feel some drag. The intake panel will stay open at an angle of 4. R
about 60°) A
2. Remove the screw and detach the cover. m
3. Connect the remote control line to the upper one of the two terminal blocks provided in the
3. Plug in the drain cap and heat insulating material.
control box.
4. Connect the power cable, grounding line and signal line to the lower terminal block. ●Plug the drain cap removed in the step 2
securely into the hole with a hexagonal wrench
5. Attach the cover and fasten the screw. or the like.
6. Close the intake panel. Note: Pay attention that a drain cap not properly
(Note) plugged in can cause a water leak.
・Connect each line to terminal block according to number on label of terminal block.
Intake panel
- 164 -
⑦Refrigerant pipe ⑧Drain pipe (continued)
Caution 3. Pour water into the drain pan placed underneath the heat exchanger to make sure that it is
●Use the new refrigerant pipe. properly drained outdoors.
When re-using the existing pipe system for R22 or R407C, pay attention to the following items. (For removal of the front panel, refer to ⑤Wiring-out position and wiring connection in this manual.
ected ・Change the flare nuts with the attached ones (JIS category 2), and reprocess the flare parts.
block, ・Do not use thin-walled pipes.
tape
●Use phosphorus deoxidized copper alloy seamless pipe (C1220T specified in JIS H3300) for refrigeration pipe installation. No bumps
In addition, make sure there is no damage both inside and outside of the pipe, and no harmful
No traps
substances such as sulfur, oxide, dust or a contaminant stuck on the pipes.
ation
●Do not use any refrigerant other than R410A. Not to be in water
Using other refrigerant except R410A (R22 etc.) may degrade inside refrigeration oil. And air getting into
ipe. refrigeration circuit may cause over-pressure and resultant it may result in bursting, etc.
●Store the copper pipes indoors and seal the both end of them until they are brazed in order to avoid any dust, dirt or
water getting into pipe. Otherwise it will cause degradation of refrigeration oil and compressor breakdown, etc.
Drain test
●Use special tools for R410 refrigerant.
● After installation of drain pipe, make sure that drain system work in good condition and no water leakage from
Work procedure
joint and drain pan.
1. Remove the flare nut and blind flanges on the pipe of the indoor unit. ● Do drain test even if installation of heating season.
※ Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving
torque to the nut with another spanner in order to avoid unexpected stress to the copper pipe, and
then remove them. ⑨Check list after installation
(Gas may come out at this time, but it is not abnormal.)
● Pay attention whether the flare nut pops out. (as the indoor unit is sometimes pressured.)
2. Make a flare on liquid pipe and gas pipe, and connect the refrigeration pipes on the indoor unit. ●Check the following items after all installation work completed.
※Bend the pipe with as big radius as possible and do not bend the pipe repeatedly. In addition,
Check if; Expected trouble Check
do not twist and crush the pipes.
The indoor and outdoor units are fixed securely? Falling, vibration, noise
※Do a flare connection as follows:
Inspection for leakage is done? Insufficient capacity
● Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving
Insulation work is properly done? Water leakage
torque to the nut with another spanner in order to avoid unexpected stress to the copper
Water is drained properly? Water leakage
pipe, and then remove them.
Supply voltage is same as mentioned in the model name plate? PCB burnt out, not working at all
● When fastening the flare nut, align the refrigeration pipe with the center of flare nut, screw
There is mis-wiring or mis-connection of piping? PCB burnt out, not working at all
the nut for 3-4 times by hand and then tighten it by spanner with the specified torque
Earth wiring is connected properly? Electric shock
mentioned in the table below. Make sure to hold the pipe on the indoor unit securely by a
Cable size comply with specified size? PCB burnt out, not working at all
spanner when tightening the nut in order to avoid unexpected stress on the copper pipe.
Any obstacle blocks airflow on air inlet and outlet? Insufficient capacity
3. Cover the flare connection part of the indoor unit with attached insulation material after a gas
leakage inspection, and tighten both ends with attached straps.
●Make sure to insulate both gas pipes and liquid pipes completely.
※ Incomplete insulation may cause dew condensation or water dropping. .
4. Refrigerant is charged in the outdoor unit.
As for the additional refrigerant charge for the indoor unit and piping, refer to the installation
manual attached to the outdoor unit.
Vinyl tape
⑧Drain pipe
Caution
● Install the drain pipe according to the installation manual in order to drain properly.
Imperfection in draining may cause flood indoors and wetting the household goods,etc.
● Do not put the drain pipe directly into the ditch where toxic gas such as sulfur, the other harmful and
inflammable gas is generated. Toxic gas would flow into the room and it would cause serious
damage to user’s health and safety (some poisoning or deficiency of oxygen). In addition, it may
cause corrosion of heat exchanger and bad smell.
● Connect the pipe securely to avoid water leakage from the joint.
● Insulate the pipe properly to avoid condensation drop.
ect
an for ● Check if the water can flow out properly from both the drain outlet on the indoor unit and the end
es, of the drain pipe after installation.
● Make sure to make descending slope of greater than 1/100 and do not make up-down bend and/or trap in
the midway. In addition, do not put air vent on the drain pipe. Check if water is drained out properly from
the pipe during commissioning. Also, keep sufficient space for inspection and maintenance.
1. A general-purpose hard PVC pipe VP-16 can be connected to the drain hose tip as a part of
drain piping.
2. Drain piping must be given a descending grade so that drain water may flow smoothly and it
must not have any trap or bump within the system.
(The pipe can be routed through the left, right, rear or bottom of the unit)
Hard PVC pipes (VP-16) laid indoors must be kept warm.
PHA012D033
PHA012D033
- 165 -
(j) Ceiling suspended type (FDE)
D618 PFA012D618
①Before installation ③Preparation before installation (continued)
(mm)
Install correctly according to the installation manual. Pitch of suspension bolts and pipe position Series type A B
Confirm the following points: 40 to 50type 1070 1022
Pitch of suspension bolts Single Split (PAC)
60 to 71type 1320 1272
Unit type/Power supply specification Pipes/Wires/Small parts Accessory items A series
100 to 140type 1620 1572
24 B 24
Blowout opening 36 to 56type 1070 1022
Accessory item VRF (KX) series 71type 1320 1272
112 to 140type 1620 1572
690
215 290
For unit hanging For refrigerant pipe For drain pipe For air return grille
Drain hose Location of pipe outlets
Flat washer (M10) Paper pattern Pipe cover (large) Pipe cover (small) Screw
Strap (with clamp) Fixing bracket Screw (M4) Heay insulation Top cover
Drain line
Drain line (left)
(rear left)
Wall 17
120
. Pipe position 5
31
19
8 1 1 1 4 1 1 2 1 4 235(Liquid piping) Gas
Refrigerant line 135
27 108
piping Drain piping (left) Top outlet 47
27
60
For unit hanging For unit hanging For heat insulation For heat insulation For fixing of pipe For drain pipe For fixing of For installing of For drain hose For fixing air Liquid 75
) and adjustment of gas pipe of liquid pipe cover connection drain hose fixing bracket return grille 195(Gas piping)
piping Right outlet
100 Rear cover
60
10
Rear outlet Cutout parts
109
53
53
Accessories ※The outlet through which the pipings are taken out
Air return grille 271 Unit interior
are inside. 10 mm slope 110
Drain piping
76 is available in three directions.
(right)
・Areas where dew point is lower than around 23°C and relative humidity is lower than 80%. Unscrew Indoor Hanging
8-12mm unit plate fixing
This indoor unit is tested under the condition of JIS (Japan Industrial Stan- bolts(M8)
Hanging plate Hanging plate
dard) high humidity condition and confirmed there is no problem. How-
ever, there is some risk of condensation drop if the air conditioner is oper-
ated under the severer condition than mentioned above.
・Areas where TV and radio stays away more than 1m. (It could cause jamming and noise.) ④Remote controller
・Areas where any items which will be damaged by getting wet are not placed
such as food, table wares, server, or medical equipment under the unit. Installation of remote controller
. ・Areas where there is no influence by the heat which cookware generates.
・Areas where not exposed to oil mist, powder and/or steam directly such as above fryer. Up to two receiver or wired remote controller can be installed in one indoor unit
group.
・Areas where lighting device such as fluorescent light or incandescent light
doesn’t affect the operation. When both wired and wireless remote controller are used
(A beam from lighting device sometimes affects the infrared receiver for the It is necessary to set wired or wireless remote controller as slave.
wireless remote controller and the air conditioner might not work properly.)
. (For the method of changing the setting, refer to the installtion
② Check if the place where the air conditioner is installed can hold the weight of the unit.
manual attached to remote controller or wireless kit.)
If it is not able to hold, reinforce the structure with boards and beams strong enough
.
to hold it. If the strength is not enough, it could cause injury due to unit falling. When wired remote controller are used only (wireless type)
③ If there are 2 units of wireless type, keep them away for more than 6m to
It is necessary to remove the line that is connected to the receiver.
avoid malfunction due to cross communication.
Remove signal line connected to the receiver from primary side of
④ When plural indoor units are installed nearby, keep them away for more than 4 to 5m. terminal block (X, Y).
.
. Space for installation and service ATTENTION
4000~5000mm or more ①Insulate with tape the removed line.
②The LED of that removed connector will not be able to make any
indication.
300mm or more
100mm
or more
g 150mm or more
5mm or more
Obstacle
- 166 -
⑤Installation of indoor unit ⑥Refrigerant pipe (continued) ⑧W
Work procedure Paper pattern The pipe can be connected from three different directions. (back, reight, top) El
1. Select the suspension bolt locations and the pipe hole location. m
(1) Use enclosed paper pattern as a reference, and When the pipe is routed through the back.
pr
drill the holes for the suspension bolts and pipe. If the bracket is removed, piping work will become easy.
da
※Decide the locations based on direct measurements. ※After piping, reinstall the removed bracket.
try
(2) Once the locations are properly placed, the paper B
pattern can be removed. Us
25 mm or more
45 mm or less
2. Install the suspension bolts in place. Ceiling Bracket co
Do
3. Fix with 4 suspension bolts, which can endure load of 500N. Hanging plate ca
4. Check the measurements given at the right Suspension bolt Be
figure for the length of the suspension bolts. Fo
ele
5. Fasten the hanging plate onto the suspension bolts. Pipe
<When installed against a ceiling material,> <No ceiling material to install against,> 1. Re
Air supply
Suspension bolt Hanging plate
Suspension bolt 2. Ho
Fasten
at the
Nut 3. Fi
front
Unit Ceiling surface Unit
Washer 4. In
end of (accessory)
an Washer
elon- (accessory) When the pipe is routed through the back.
※Double nuts
gated Hanging plate ※Double nuts
Cut the removed top cover, and install to Singl
hole.
※Please fasten firmly with double nuts. the rear panel instead of rear cover.
6. Install the unit to the hanging plate.
Hanging plate
(1) Slide the unit in from front side to get it
hanged on the hanging plate with the bolts.
(2) Fasten the four fixing bolts (M8: 2
each on the left and right sides) firmly. Screw for
(3) Fasten the two screws (M4: 1 each on hanging
plate (M4)
the left and right sides). Fixing bolts
(M8) Cut
WARNINIG : Hang a side panel on from the
panel side to the rear side and VRF
0~3mm
0~3mm
The drain pipes may face out towards the back to the left, or to the right side.
⑥Refrigerant pipe
Caution
Caution Install the drain pipe according to the installation manual in order to drain properly.
Imperfection in draining may cause flood indoors and wetting the household goods,etc.
Use the new refrigerant pipe.
Do not put the drain pipe directly into the ditch where toxic gas such as sulfur, the ⑨A
When re-using the existing pipe system for R22 or R407C, pay attention to the following items.
other harmful andinflammable gas is generated. Toxic gas would flow into the room and
・Change the flare nuts with the attached ones (JIS category 2), and reprocess the flare parts.
it would cause serious damage to user’s health and safety (some poisoning or deficiency
・Do not use thin-walled pipes.
of oxygen). In addition, it may cause corrosion of heat exchanger and bad smell. The
Use phosphorus deoxidized copper alloy seamless pipe (C1220T specified in JIS H3300) for refrigeration pipe installation.
Connect the pipe securely to avoid water leakage from the joint.
In addition, make sure there is no damage both inside and outside of the pipe, and no
Insulate the pipe properly to avoid condensation drop.
harmful substances such as sulfur, oxide, dust or a contaminant stuck on the pipes. 1. Fix
Check if the water can flow out properly from both the drain outlet on the
Do not use any refrigerant other than R410A. gril
indoor unit and the end of the drain pipe after installation.
Using other refrigerant except R410A (R22 etc.) may degrade inside refrigeration oil. And air getting
Make sure to make descending slope of greater than 1/100 and do not make up-down bend and/or trap scr
into refrigeration circuit may cause over-pressure and resultant it may result in bursting, etc.
in the midway. In addition, do not put air vent on the drain pipe. Check if water is drained out properly pie
Store the copper pipes indoors and seal the both end of them until they are brazed in order to avoid any dust, dirt
from the pipe during commissioning. Also, keep sufficient space for inspection and maintenance.
or water getting into pipe. Otherwise it will cause degradation of refrigeration oil and compressor breakdown, etc.
Use special tools for R410 refrigerant.
Work procedure
Work procedure Heat insulation material
1. Remove the flare nut and blind flanges on the pipe of the indoor unit. 1. Insert drain hose completely to the
※Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving torque to the base, and tighten the drain hose clamp Drain
socket
nut with another spanner in order to avoid unexpected stress to the copper pipe, and then remove them. securely. ( adhesive must not be used.) Drain hose (accessory) VP-20
(prepare on site)
Clamp (accessory)
(Gas may come out at this time, but it is not abnormal.) ※ When plumbing on the left side, move the
Pay attention whether the flare nut pops out. (as the indoor unit is sometimes pressured.) rubber plug and the cylindrical insulating Drain hose
materials by the pipe connecting hole on
10mm
2. Make a flare on liquid pipe and gas pipe, and connect the refrigeration pipes on the indoor unit. Hose clamp
※Bend the pipe with as big radius as possible and do not bend the pipe repeatedly. the left side of the unit to the right side. It can be attached
from both inside and
In addition, do not twist and crush the pipes. Beware of a possible outflow of water that may Lowest point
outside the unit.
When fastening the flare nut, align the refrigeration pipe with the center of flare nut, screw as illustrated in the right drawing by
the nut for 3-4 times by hand and then tighten it by spanner with the specified torque laying it without leaving a slack. Ch
mentioned in the table below. Make sure to hold the pipe on the indoor unit securely by a Take head of electrical cables so that
spanner when tightening the nut in order to avoid unexpected stress on the copper pipe. they may not run beneath the drain hose.
C
3. Cover the flare connection part of the indoor unit with attached insulation material A drain hose must be clamped down with a hose clamp.
after a gas leakage inspection, and tighten both ends with attached straps. There is a possibility that drain water overflows. Th
Make sure to insulate both gas pipes and liquid pipes completely. 3. Connect VP-20(prepare on site) to drain hose. (adhesive must not be used.)
※ Use commercially available rigid PVC general pipe VP-20 for drain pipe. In
※Incomplete insulation may cause dew condensation or water dropping.
4. Refrigerant is charged in the outdoor unit. 4. Do not to make the up-down bending and trap in the mid-way while assum- In
As for the additional refrigerant charge for the indoor unit and piping, refer to the installation ing that the drain pipes is downhill. (more than 1/100)
manual attached to the outdoor unit. Never set up air vent. W
5. Insulate the drain pipe.
Su
Strap (Accessory) Pipe cover (Accessory) Insulate the drain hose clamp with the heat insulation supplied as accessories.
Pipe diameter Tightening torque N·m When the unit is installed in a humid place, consider precautions against Th
dew condensation such as heat insulation for the drain pipe.
ø 6.35 14 to 18 Ea
ø 9.52 34 to 42 Drain test
ø 12.7 49 to 61 C
After installation of drain pipe, make sure that drain system work in good
ø 15.88 68 to 82 An
condition and no water leakage from joint and drain pan.
ø 19.05 100 to 120 The thickness of insulation should be 20mm or more. Do drain test even if installation of heating season.
- 167 -
⑧Wiring-out position and wiring connection ⑪How to set the airflow direction
) Electrical installation work must be performed according to the installation It is possible to change the movable range of the louver on the air outlet from
manual by an electrical installation service provider qualified by a power the wired remote controller. Once the top and bottom position is set, the louver
provider of the country, and be executed according to the technical stan- will swing within the range between the top and the bottom when swing
dards and other regulations applicable to electrical installation in the coun- operation is chosen. It is also possible to apply different setting to each louver.
try. 1. Stop the air conditioner and press SET button and
Be sure to use an exclusive circuit. LOUVER button simultaneously for three seconds or
Use specified cord, fasten the wiring to the terminal securely, and hold the more.
cord securely in order not to apply unexpected stress on the terminal. The following is displayed if the number of the indoor units
Do not put both power source line and signal line on the same route. It may connected to the remote controller is one. Go to step 4. 10
cause miscommunication and malfunction. “ ”
For the details of electrical wiring work, see attached instruction manual for The following is displayed if the number of the indoor units
electrical wiring work. connected to the remote controller are more than one.
e “ ”
2•4•6•8 1
1. Remove a lid of the electrical box (2 screws). “ ” 3•5•7•9
2. Hold each wiring inside the unit and connect to a terminal block surely.
3. Fix the wiring by clamps. 2. Press or button.(selection of indoor unit) Select the indoor unit of which the louver is set.
4. Install the removed parts back to original place. [EXAMPLE]
“ ” “ ” “ ”
“ ”
Power source side Signal side
Single split (PAC) series terminal block terminal block 3. Press SET button.(determination of indoor unit) Selected indoor unit is fixed.
[EXAMPLE]
“ ” (displayed for two seconds)
“ ”
Remote controller
6. Press or button.(selection of upper limit position)
Select the upper limit of louver movable range.
L N X Y A B
erly. “
“
”
”
,etc. “ ”
d
and
9. Press SET button.(Fixing of the lower limit position)
Upper limit position and lower limit position are fixed, and the set
positions are displayed for two seconds, then setting is completed.
• After the setting is completed, the louver which was
water ⑩Check list after installation set moves from the original position to the lower Upper
limit position, and goes back to the original position position
Check the following items after all installation work completed. again. (This operation is not performed if the indoor
unit and/or indoor unit fan is in operation.) Movable
[Example] range
Check if Expected trouble Check (displayed for two seconds)
Lower
The indoor and outdoor units are fixed securely? Falling, vibration, noise position
ed.)
pe. Inspection for leakage is done? Insufficient capacity
10.Press button.
um- Insulation work is properly done? Water leakage Louver adjusting mode ends and returns to the original display.
Water is drained properly? Water leakage Caution
If the upper limit position number and the lower limit position number are set to the same
Supply voltage is same as mentioned in the model name plate? PCB burnt out, not working at all position, the louver is fixed at that position auto swing does not funtion.
ries.
ainst There is mis-wiring or mis-connection of piping? PCB burnt out, not working at all
ATTENTION
Earth wiring is connected properly? Electric shock If you press RESET button during settings, the display will return to previous display.If you press
button during settings, the mode will be ended and return to original display, and the settings that have not been
Cable size comply with specified size? PCB burnt out, not working at all completed will become invalid.
Any obstacle blocks airflow on air inlet and outlet? Insufficient capacity When plural remote controllers are connected, louver setting operation
cannot be set by slave remote controller.
PFA012D618
PFA012D618
- 168 -
(k) Floor standing (with casing) type (FDFL)
PGD012D005
005 1 Before installation 3 Preparation before installation
l Install correctly according to the installation manual. Position of bolts for floor bracket and for wall installation bolts
l Confirm the following points:
Unit type/Power supply specification Pipes/Wires/Small parts Accessory items Position of floor bracket bolts
Floor bracket (Accessory),
Accessory item 10 x 30 oval hole
For installation For refrigerant pipe For drain pipe
Use M8
Floor bracket Tapping screw Pipe cover Pipe cover Strap Joint pipe Drain hose Front
d
2 2 2 1 1 8 1 1
For installing For heat insulation For on site side of For liquid pipe For pipe cover For connecting For drain pipe
remote controller of gas pipe liquid pipe (150 mm between Heat fixing gas pipe connecting Back
(M4 x l 12) length) exchanger/
expansion valve
box(70 mm length)
View from the floorside
s
2 Selection of installation location for the indoor unit Position of wall installation bolts
This indoor unit can be installed either to the floor or to the wall. Select a location with the following
suitable conditions.
j Select the suitable areas to install the unit under approval of the user.
Areas where the indoor unit can deliver hot and cold wind sufficiently.
Areas where there is enough space to install and service.
Areas where it can be drained properly. Areas where drain pipe descending slope can be taken.
Areas where there is no obstruction of airflow on both air return grille and air supply port.
Areas where fire alarm will not be accidentally activated by the air conditioner.
Areas where the supply air does not short-circuit.
Areas where it is not influenced by draft air.
Areas not exposed to direct sunlight.
Areas where dew point is lower than around 23°C and relative humidity is lower than 80%.
Oval hole for wall bolts
This indoor unit is tested under the condition of JIS (Japan Industrial Standard) high humidity Level adjusting screw
4-12 x 24
condition and confirmed there is no problem. However, there is some risk of condensation drop Use M10
if the air conditioner is operated under the severer condition than mentioned above.
If there is a possibility to use it under such a condition, attach additional insulation of 10 to UNIT:mm
20mm thick for entire surface of indoor unit, refrigeration pipe and drain pipe. Item 1 2 3
Model No.
Areas where TV and radio stays away more than 1m. (It could cause jamming and noise.) Type 28,45,56 1,196 806 786
Areas where any items which will be damaged by getting wet are not placed such as food, table
Type 71 1,481 1,091 1,071
wares, server, or medical equipment under the unit.
Areas where there is no influence by the heat which cookware generates.
Areas where not exposed to oil mist, powder and/or steam directly.
Areas where lighting device such as fluorescent light or incandescent light doesn’t affect the
operation.
(A beam from lighting device sometimes affects the infrared receiver for the wireless remote
205 205 B
controller and the air conditioner might not work properly.)
180 23
k Check if the place where the air conditioner is installed can hold the weight of the unit. If it is not Floor piping space
able to hold, reinforce the structure with boards and beams strong enough to hold it. If the strength D
177 10
Oval hole 4-12 x 24
is not enough, it could cause the unit falling down and injury.
126
166
l When plural indoor units are installed nearby, keep them away for more than 4 to 5m.
Control box
150 or more
UNIT: mm Expansion
225 valve box
C
Flexible
tube
250
630
315
234
184
220
1000 or more
80
Air filter 73
600 or more 148
197
223 750 223 B A
Level adjusting screw
E
150 or more
Oval hole 10 x 24
600 or more
32
225
197
98
195 195
Floor
Symbol Contents
A Refrigerant gas side piping (provided)
B Refrigerant liquid side piping
C Drain piping (provided)
D Wall installation hole
E Floor bracket (provided)
- 169 -
4 Installation of indoor unit 5 Refrigerant piping 6D
Choose the floor bracket bolt location or the wall installation bolt location, and the location of the pipe Caution Caution
hole. Open the holes for the bolts and the pipe. l Use the new refrigerant pipe.
Choose the positions by the measured values. Insert the
When re-using the existing pipe system for R22 or R407C, pay attention to the following items. clamp an
・Change the flare nuts with the attached ones (JIS category 2), and reprocess the flare parts.
・Do not use thin-walled pipes.
Wall installation 4 holes l Use phosphorus deoxidized copper alloy seamless pipe (C1220T specified in JIS H3300) for
refrigeration pipe installation.
In addition, make sure there is no damage both inside and outside of the pipe, and no harmful
Wall penetration (Pipe hole)
substances such as sulfur, oxide, dust or a contaminant stuck on the pipes.
l Do not use any refrigerant other than R410A.
Using other refrigerant except R410A (R22 etc.) may degrade inside refrigeration oil. And air getting
into refrigeration circuit may cause over-pressure and resultant it may result in bursting, etc.
Floor penetration
Floor installation 2 holes l Store the copper pipes indoors and seal the both end of them until they are brazed in order to avoid
(Pipe hole) any dust, dirt or water getting into pipe.
Otherwise it will cause degradation of refrigeration oil and compressor breakdown, etc. l Instal
l Use special tools for R410 refrigerant. Imper
Strictly adhere to the following measurements for the wall installation bolts.
l Do no
inflam
Wall installation bolt
Work procedure
dama
1. Remove the flare nut and blind flanges on the pipe of the indoor unit. (The connection of Liquid/Gas cause
side of heat exchange, Inlet/outlet of the expansion valve box) (4 places) l Conn
Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving l Insula
torque to the nut with another spanner in order to avoid unexpected stress to the copper pipe, l Check
Wall and then remove them. (Gas may come out at this time, but it is not abnormal.) the dr
l Pay attention whether the flare nut pops out. (as the indoor unit is sometimes pressured.) l Make
or trap
Here is the method to drill the holes on the wall. 2. Make a flare on liquid pipe and gas pipe, and connect the refrigeration pipes on the indoor unit. out pr
Wall Make sure to connect the liquid pipe between the heat exchanger and expansion valuve box maint
(indicated in Section A of the figure). l Insert
Inside
Outside Pipes can be take out in 2 directions, from the rear and from the floor. l Tighte
Use the provided joint pipes to connect gas pipes. Connect in the direction that the pipe will be
removed.
Bend the pipe with as big radius as possible and do not bend the pipe repeatedly. In addition, do
- not twist and crush the pipes.
Do a flare connection as follows:
Wall Sleeve l Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving
Sealing plate
torque to the nut with another spanner in order to avoid unexpected stress to the copper pipe,
Sleeve and then remove them.
l When fastening the flare nut, align the refrigeration pipe with the center of flare nut, screw the nut Des
for 3-4 times by hand and then tighten it by spanner with the specified torque mentioned in the
table below. Make sure to hold the pipe on the indoor unit securely by a spanner when tightening
the nut in order to avoid unexpected stress on the copper pipe.
Drain te
3. Cover the flare connection part of the indoor unit with attached insulation material after a gas l After
(1) Remove the front panel and the side panel. leaka
leakage inspection, and tighten both ends with attached straps.
(2) Eliminate looseness with a level adjusting screw. l Do dr
l Make sure to insulate both gas pipes and liquid pipes completely.
(3) Firmly secure as instructed below.
Incomplete insulation may cause dew condensation or water dropping.
The side panel and the front panel have been installed.
Case side panel 4. Refrigerant is charged in the outdoor unit
As for the additional refrigerant charge for the indoor unit and piping, refer to the installation manual
attached to the outdoor unit. 7W
Strap (Accessory) Pipe cover (Accessory)
l Electr
Pipe diameter Tightening torque N·m install
Case front panel F 6.35 14 to 18 to the
F 9.52 34 to 42 Be su
F 12.7 49 to 61 l Use s
F 15.88 68 to 82 The thickness of insulation should be 20mm or more.
to app
F 19.05 100 to 120
l Do no
Case front panel misco
Case front panel There are "System name" and "Refrigerant amount" columns on the name plate of the outdoor unit. l Be su
Case side panel
Write the system name and the amount of the refrigerant in the columns. l For th
Indoor po
Re
- 170 -
6 Drain pipe 8 Remote Controller
Caution Caution
Insert the attached drain hose to the indoor unit completely, tighten the drain hose with the attached l Appearance
s. clamp and secure it well.(Disapprove of the adhesive joint) When installing the remote controller and selecting the line of remote controller of the unit, refer to
rts. the Electric Wiring Instruction Manual provided in the unit and Installation Manual provided for wired
r Clamp Socket
remote controller.
(Provided on (Provided on Remote controller installation base
the drain hose) the drain hose)
ul
l Install the drain pipe according to the installation manual in order to drain properly.
Imperfection in draining may cause flood indoors and wetting the household goods, etc.
l Do not put the drain pipe directly into the ditch where toxic gas such as sulfur, the other harmful and
inflammable gas is generated. Toxic gas would flow into the room and it would cause serious
(1) Remove the front panel
damage to user’s health and safety (some poisoning or deficiency of oxygen). In addition, it may
uid/Gas cause corrosion of heat exchanger and bad smell. View A
Wiring hole 2
l Connect the pipe securely to avoid water leakage from the joint.
ving l Insulate the pipe properly to avoid condensation drop.
pipe, l Check if the water can flow out properly from both the drain outlet on the indoor unit and the end of
the drain pipe after installation.
l Make sure to make descending slope of greater than 1/100 and do not make up-down bend and/
or trap in the midway. In addition, do not put air vent on the drain pipe. Check if water is drained
nit. out properly from the pipe during commissioning. Also, keep sufficient space for inspection and
box maintenance.
(Tapping lower hole)
l Insert the attached drain hose completely to the base.
l Tighten the drain hose with the strap and secure it well. View A
will be (2) Installation of remote controller
No bumps l Install the lower case with the provided tapping screws (M4 x 12)
tion, do
Upper
Indoor No traps
unit
ving
pipe, Not to be in water
Lower case
Drain test
(3) Caution for Installing the remote controller
s l After installation of drain pipe, make sure that drain system work in good condition and no water
l Make sure that the cord length is too much long 30 cm or more.
leakage from joint and drain pan.
(It is necessary when remove the front panel and servicing the unit.)
l Do drain test even if installation of heating season.
(4) Wiring route
l Connect wires to the terminal block through the wiring hole on the back of the control box.
l Bind the remaining length of the wire with a band.
manual
7 Wiring-out position and wiring connection Remote controller
installation section
l Electrical installation work must be performed according to the installation manual by an electrical Cable tie Control box
installation service provider qualified by a power provider of the country, and be executed according
to the technical standards and other regulations applicable to electrical installation in the country.
Be sure to use an exclusive circuit.
l Use specified cord, fasten the wiring to the terminal securely, and hold the cord securely in order not
to apply unexpected stress on the terminal. Front
l Do not put both power source line and signal line on the same route. It may cause
miscommunication and malfunction.
oor unit. l Be sure to do D type earth work.
l For the details of electrical wiring work, see attached instruction manual for electrical wiring work.
PGD012D005
PGD012D005
- 171 -
(l) Floor standing (without casing) type (FDFU)
PGD012D006
006 1 Before installation 3 Preparation before installation
l Install correctly according to the installation manual.
Position of bolts for floor bracket and for wall installation bolts
l Confirm the following points:
Unit type/Power supply specification Pipes/Wires/Small parts Accessory items
Front
2 2 1 1 8 1 1
For heat insulation of For on site side of For liquid pipe For pipe cover fixing For connecting gas For drain pipe
gas pipe liquid pipe (150 mm between Heat pipe connecting
length) exchanger/
expansion valve Back
box(70 mm length)
View from the floor side
250
Areas where it can be drained properly. Areas where drain pipe descending slope can be taken.
Areas where there is no obstruction of airflow on both air return grille and air supply port.
470
Areas where fire alarm will not be accidentally activated by the air conditioner.
220
Areas where the supply air does not short-circuit.
Areas where it is not influenced by draft air. Oval hole for Level adjusting
wall bolts screw
Areas not exposed to direct sunlight.
4-12 x 24
Areas where dew point is lower than around 23°C and relative humidity is lower than 80%.
This indoor unit is tested under the condition of JIS (Japan Industrial Standard) high humidity
condition and confirmed there is no problem. However, there is some risk of condensation drop
if the air conditioner is operated under the severer condition than mentioned above. UNIT:mm
If there is a possibility to use it under such a condition, attach additional insulation of 10 to Item 1
20mm thick for entire surface of indoor unit, refrigeration pipe and drain pipe. Model No. 2 3
Areas where TV and radio stays away more than 1m. (It could cause jamming and noise.) Type 28,45,56 1,150 806 786
Areas where any items which will be damaged by getting wet are not placed such as food, table Type 71 1,435 1,091 1,071
wares, server, or medical equipment under the unit.
Areas where there is no influence by the heat which cookware generates.
Areas where not exposed to oil mist, powder and/or steam directly.
Areas where lighting device such as fluorescent light or incandescent light doesn’t affect the
operation.
(A beam from lighting device sometimes affects the infrared receiver for the wireless remote
controller and the air conditioner might not work properly.) 110
k Check if the place where the air conditioner is installed can hold the weight of the unit. If it is not
able to hold, reinforce the structure with boards and beams strong enough to hold it. If the strength D
is not enough, it could cause the unit falling down and injury. Oval hole 4-12 x 24
l When plural indoor units are installed nearby, keep them away for more than 4 to 5m.
126
166
Installation spaces for the indoor unit A
167 45
120
B
20
Flexible
600
tube
Peri cover Peri cover
C
A
250
630
600
315
234
220
184
80
Air filter
197 30 750
100 100
E
Oval hole 10 x 30
UNIT: mm Level adjusting screw B
32
98
Symbol Contents
A Refrigerant gas side piping (provided)
B Refrigerant liquid side piping
C Drain piping (provided)
D Wall installation hole
E Floor bracket (provided)
- 172 -
4 Installation of indoor unit 5 Refrigerant piping 6 D
Choose the floor bracket bolt location or the wall installation bolt location, and the location of the pipe Caution Cautio
hole. Open the holes for the bolts and the pipe. l Use the new refrigerant pipe. Insert th
Choose the positions by the measured values. When re-using the existing pipe system for R22 or R407C, pay attention to the following items. clamp an
・Change the flare nuts with the attached ones (JIS category 2), and reprocess the flare parts.
Wall installation 4 holes ・Do not use thin-walled pipes.
l Use phosphorus deoxidized copper alloy seamless pipe (C1220T specified in JIS H3300) for
refrigeration pipe installation.
Wall penetration (Pipe hole) In addition, make sure there is no damage both inside and outside of the pipe, and no harmful
substances such as sulfur, oxide, dust or a contaminant stuck on the pipes.
l Do not use any refrigerant other than R410A.
Using other refrigerant except R410A (R22 etc.) may degrade inside refrigeration oil. And air getting
Floor penetration into refrigeration circuit may cause over-pressure and resultant it may result in bursting, etc.
Floor installation 2 holes
(Pipe hole)
l Store the copper pipes indoors and seal the both end of them until they are brazed in order to avoid
any dust, dirt or water getting into pipe.
Otherwise it will cause degradation of refrigeration oil and compressor breakdown, etc.
Strictly adhere to the following measurements for the wall installation bolts. l Use special tools for R410 refrigerant. l Insta
Wall installation bolt Impe
Work procedure l Do no
1. Remove the flare nut and blind flanges on the pipe of the indoor unit. (The connection of Liquid/Gas inflam
side of heat exchange, Inlet/outlet of the expansion valve box) (4 places) dama
30 Wall
Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving cause
torque to the nut with another spanner in order to avoid unexpected stress to the copper pipe, l Conn
and then remove them. (Gas may come out at this time, but it is not abnormal.) l Insula
Here is the method to drill the holes on the wall. l Chec
l Pay attention whether the flare nut pops out (as the indoor unit is sometimes pressured.)
Wall the d
2. Make a flare on liquid pipe and gas pipe, and connect the refrigeration pipes on the indoor unit.
Inside Outside Make sure to connect the liquid pipe between the heat exchanger and expansion valuve box l Make
(indicated in Section A of the figure). or tra
Pipes can be take out in 2 directions, from the rear and from the floor. out p
Use the provided joint pipes to connect gas pipes. Connect in the direction that the pipe will be main
removed. l Inser
Bend the pipe with as big radius as possible and do not bend the pipe repeatedly. In addition, do l Tight
not twist and crush the pipes.
Wall Sleeve
Do a flare connection as follows:
Sealing plate l Make sure to loosen the flare nut with holding the nut on pipe side with a spanner and giving
Sleeve torque to the nut with another spanner in order to avoid unexpected stress to the copper pipe,
and then remove them.
l When fastening the flare nut, align the refrigeration pipe with the center of flare nut, screw the
nut for 3-4 times by hand and then tighten it by spanner with the specified torque mentioned
in the table below. Make sure to hold the pipe on the indoor unit securely by a spanner when
tightening the nut in order to avoid unexpected stress on the copper pipe.
3. Cover the flare connection part of the indoor unit with attached insulation material after a gas
(1) Eliminate looseness with a level adjusting screw. leakage inspection, and tighten both ends with attached straps. Drain t
(2) Firmly secure as instructed below. l Make sure to insulate both gas pipes and liquid pipes completely. l After
Incomplete insulation may cause dew condensation or water dropping. leaka
Floor installation Wall installation
4. Refrigerant is charged in the outdoor unit l Do dr
Use a washer As for the additional refrigerant charge for the indoor unit and piping, refer to the installation manual
Frame side
Use a washer and a double attached to the outdoor unit.
and a double nut to secure
to the wall bolt
nut to secure
to the floor bolt Strap (Accessory) Pipe cover (Accessory) 7 W
Pipe diameter Tightening torque N·m
F 6.35 14 to 18 l Elect
Floor bracket
F 9.52 34 to 42 instal
(Accessory)
F 12.7 49 to 61 to the
F 15.88 68 to 82 Be su
F 19.05 100 to 120 The thickness of insulation should be 20mm or more. l Use s
to ap
Example of discharge duct installation l Do no
Heat insulation materials, a discharge grille and a peri-counter are not included in the items misco
There are "System name" and "Refrigerant amount" columns on the name plate of the outdoor
supplied with a unit (to be prepared on site) l Be su
unit. Write the system name and the amount of the refrigerant in the columns.
A duct must be installed securely so that cooled air may not leak inside the peri-counter. l For th
Expansion 1. Remo
valve box 2. Hold
3. Fix th
Control box
4. Insta
110
Peri-counter
Heat insulation material Gas pipe
connecting
point
(Accessory)
Duct 114
connecting point
Indoor unit
Indoor p
UNIT:mm
Re
- 173 -
6 Drain pipe 8 Check list after installation
Caution ●Check the following items after all installation work completed.
Insert the attached drain hose to the indoor unit completely, tighten the drain hose with the attached
s. clamp and secure it well.(Disapprove of the adhesive joint) Check if; Expected trouble Check
rts. The indoor and outdoor units are fixed securely? Falling, vibration, noise
Clamp Socket
Inspection for leakage is done? Insufficient capacity
(Provided on (Provided on
the drain hose) Insulation work is properly done? Water leakage
the drain hose)
ul Water is drained properly? Water leakage
Supply voltage is same as mentioned in the model name plate? PCB burnt out, not working at all
getting There is mis-wiring or mis-connection of piping? PCB burnt out, not working at all
Drain socket Drain hose VP-20
(Accessory) (Prepare on site) Earth wiring is connected properly? Electric shock
o avoid
Cable size comply with specified size? PCB burnt out, not working at all
Any obstacle blocks airflow on air inlet and outlet? Insufficient capacity
l Install the drain pipe according to the installation manual in order to drain properly.
Imperfection in draining may cause flood indoors and wetting the household goods etc.
l Do not put the drain pipe directly into the ditch where toxic gas such as sulfur, the other harmful and
uid/Gas inflammable gas is generated. Toxic gas would flow into the room and it would cause serious
damage to user’s health and safety (some poisoning or deficiency of oxygen). In addition, it may
ing cause corrosion of heat exchanger and bad smell.
pipe, l Connect the pipe securely to avoid water leakage from the joint.
l Insulate the pipe properly to avoid condensation drop.
l Check if the water can flow out properly from both the drain outlet on the indoor unit and the end of
nit. the drain pipe after installation.
e box l Make sure to make descending slope of greater than 1/100 and do not make up-down bend and/
or trap in the midway. In addition, do not put air vent on the drain pipe. Check if water is drained
out properly from the pipe during commissioning. Also, keep sufficient space for inspection and
will be maintenance.
l Insert the attached drain hose completely to the base.
ion, do l Tighten the drain hose with the strap and secure it well.
No bumps
ing
pipe, No traps
Indoor
unit
the Not to be in water
ed
hen Descending angle
Drain test
l After installation of drain pipe, make sure that drain system work in good condition and no water
leakage from joint and drain pan.
l Do drain test even if installation of heating season.
manual
screw
Earth (Signal line)
ory)
e
g point
Earth
Remote controller line
Signal line (Shielded cord)
PGD012D006
PGD012D006
- 174 -
(m) Duct Connected-Compact & Flexible type (FDUH)
! PJC012D200 A
①Before installation ③Preparation before installation (continued)
●Install correctly according to the installation manual. Ceiling opening, Suspension bolts pitch, Pipe position
●Confirm the following points:
○Unit type/Power supply specification ○Pipes/Wires/Small parts ○Accessory items Symbol Content
Model FDUH22KXE6,28KXE6 FDUH36KXE6
Accessory item A Gas piping (3/8")
φ9.52 (Flare) (1/2")
φ12.7 (Flare)
For refrigerant pipe For drain pipe
B Liquid piping (1/4")
φ6.35 (Flare)
Pipe cover(big) Pipe cover (small) Strap
Transparent
Hose clamp (big) Hose clamp (small) C1 Drain piping (2)
VP20 Note
soft tube
C2 Drain piping To be used instead of "C1"
D Hole for wiring φ30
E Suspension bolts (M10)
1 1 4 1 1 1
s For heat insulation For heat insulation For pipe cover For drain pipe For drain hose For drain hose
of gas pipe of liquid tube fixing connecting mounting mounting Notes ( 1 ) The model name label is attached on the fan case inside the air return grille.
(VP20)
( 2 ) Prepare the connecting socket on site.(As for drain piping, it is possible to choose C1 or C2)
£
Îä°n
nΰÎ
ÎÓ°x
②Selection of installation location for the indoor unit
(ÕVÌÊ`iÃ)
£ää
£{x
① Select the suitable areas to install the unit under approval of the user.
ÎÓ°x
£Óφ{
iÃÊvÀ ÎÓ £xä £xä £xä ÎÓ
・Areas where the indoor unit can deliver hot and cold wind sufficiently. Suggest to the user Ì>««}ÊÃVÀiÜÃ ÓÇ°È {{ ÓÇ°È -Õ««ÞÊ>ÀÊ`ÕVÌ
( ÕVÌÊ`ià )
to use a circulator if the ceiling height is over 3m to avoid warm air being accumulated on
/À>ë>ÀiÌÊÃvÌÊÌÕLi xÇx°Ó(-ÕëiÃÊLÌÃÊ«ÌV
)
the ceiling. (VViÃÃÀÞ) ()
(
ÌÀÊLÝÊ«Ì>Ê«ÃÌ
ÊÊÌ
iÊÀiÛiÀÃiÊÃ`i)
£{x°È
・Areas where there is enough space to install and service. Îä°n (ÃÌ>i`ÊÊÃÌi )
ÈÈ°{
Óxx°n
ÊÕÌiÌ
Îä°n
À
£
x°Î
{ä
・Areas where it can be drained properly. Areas where drain pipe descending slope can be
Ó£
ÈÈ
ÈÈ
taken.
£xÈ°n
(-ÕëiÃÊLÌÃÊ«ÌV
)
・Areas where there is no obstruction of airflow on both air return grille and air supply port.
Ó
ÈÓ°£
{nn
xÎä
・Areas where fire alarm will not be accidentally activated by the air conditioner.
ÌÀÊLÝ("À}>Ê«ÃÌ)
Ó£
*>ÌiÊvÀÊ
ÌÀÊLÝ *>ÌiÊvÀÊ
ÌÀÊLÝ
・Areas not exposed to direct sunlight.
À
iÌ
・Areas where dew point is lower than around 28°C and relative humidity is lower than 80%. ÌÌÊ«>ÌiÊ
£Óφ{
x{°Ó
(/ÊLiÊ>LiÊÌÊLiÊV>Ìi`
This indoor unit is tested under the condition of JIS (Japan Industrial Standard) high humid- ÊÌ
iÊL>VÊÃ`i) iÃÊvÀ
Îä
Ì>««}ÊÃVÀiÜÃ ( >VÊÃ`i)
ity condition and confirmed there is no problem. However, there is some risk of condensa-
£Èä
Óää
£nn°x
În°Ó ÀÊiÌ
£{n°x
tion drop if the air conditioner is operated under the severer condition than mentioned
above.
Îä
ÎÇ°È
Ón°Î
ÎÓ £xä £xä £xä ÎÓ
If there is a possibility to use it under such a condition, attach additional insulation of 10 to ÓÇ°x {{°Ó ÓÇ°x
20mm thick for entire surface of indoor unit, refrigeration pipe and drain pipe. xÇ{
・Areas where TV and radio stays away more than 1m. (It could cause jamming and noise.) ÌÌÊ«>ÌiÊ
・Areas where any items which will be damaged by getting wet are not placed such as food,
.ORMAL SETTING
table wares, server, or medical equipment under the unit.
・Areas where there is no influence by the heat which cookware generates.
・Areas where not exposed to oil mist, powder and/or steam directly such as above fryer.
②Check if the place where the air conditioner is installed can hold the weight of the unit. If it is
xä°x £xä £xä £xä xä°x
not able to hold, reinforce the structure with boards and beams strong enough to hold it. If the
Ón°x
£Óφ{
În°Ó
Îä
strength is not enough, it could cause injury due to unit falling. iÃÊvÀ
Ì>««}ÊÃVÀiÜÃ
£n°Ó
£n°Ó xÎÇ°È
£Èä
( >VÊÃ`i)
ÀÊiÌ
Space for installation and service ÌÌÊ«>ÌiÊ
£nn°x
●Install the indoor unit at a height of more than 2.5m above the floor.
Îä
£{n°x
ÃÊV>Ìi`ÊÊÌ
iÊ >VÊÃ`i
vÀÊÀ}>Ê«ÃÌ
ÎÇ°È
xÇ{
ÌÌÊ«>ÌiÊ
610
Inspection hole (*) (vÌiÀÊLÌÌÊ«>ÌiÊ ÊÃÊÀi«>Vi`ÊÌÊL>VÊÃ`i)
500
(SIDE OF "OTTOM 3UCTION SETTING
CONTROL BOX)
2. Make sure to use four suspension bolts and fix them so as to be able to hold 500N load.
Suspension bolt
Nut (upper)
Spring wasler
Nut (lower)
●If suspension bolt becomes longer, do reinforcement of earthquake resistant.
○For grid ceiling Correct Wrong
When suspension bolt length is over 500mm, or the gap between the ceiling and roof is
over 700mm, apply earthquake resistant brace to the bolt.
Unit Unit
○In case the unit is hanged directly from the slab and is installed on the ceiling plane which
has enough strength.
○When suspension bolt length is over 1000mm, apply the earthquake resistant brace to the bolt.
Touch the nut (lower) and Gap is left between the fixture
●Prepare four (4) sets of suspension bolt, nut and spring washer (M10) on site. washer without any gap and the nut (lower) and washer.
- 175 -
④Installation of indoor unit (continued) ⑤Duct work (continued) ⑦D
3. Make sure to install the indoor unit horizontally. Confirm the Example of bad duct work Cau
levelness of the indoor unit with a level gauge or transpar- Bad example of duct work
●I
Indoor unit
ent hose filled with water. Keep the height difference at I
Louver to
both ends of the indoor unit within 3mm. hose outdoor air
●D
4. Tighten four upper nuts and fix the unit after height and i
d
levelness adjustment.
For ventilation c
●C
Caution ①If the suction duct is made in the ceiling without using the suction side duct, the temperature ●I
●Do not adjust the height by adjusting upper nuts. It will cause unexpected stress on the indoor inside the ceiling will be high owing to the ventilating fan’s performance, the strength of any ●C
unit and it will lead to deformation of the unit, failure of attaching a panel, and generating noise o
wind blowing against the outdoor air louver, weather (on a rainy day) and other factors.
from the fan. ●M
●The outside plate of the unit may have condensation, causing water to drip on the ceiling. in
●Make sure to install the indoor unit horizontally and set the gap between the unit underside and
Also, in the case of a new house of a concrete structure, the temperature may be high f
the ceiling plane properly. Improper installation may cause air leakage, dew condensation,
without a duct inside the ceiling. In such a case, keep the whole unit warm using glass wool
water leakage and noise.
(25mm). (Cover the glass wool with wire netting or the like.) Work
●The unit may be beyond its operation limit, causing overloading of the compressor, and other 1. C
trouble. s
●
⑤Duct work ●Because the blowing capacity of the unit increases, owing to the ventilating fan’s perfor- {*
mance and any wind blowing against the outdoor air louver, up to its use limit, draining liquid w
from the heat exchanger does not flow into the drain pan, possibly flowing to the outside and {*
Air conditioner main unit to
causing water leaks (in which drained liquid drips on the ceiling).
- 176 -
⑦Drain pipe ⑧Wiring-out position and wiring connection
Caution ● Electrical installation work must be performed according to the installation manual by an
electrical installation service provider qualified by a power provider of the country, and be
● Install the drain pipe according to the installation manual in order to drain properly.
executed according to the technical standards and other regulations applicable to electrical
Imperfection in draining may cause flood indoors and wetting the household goods, etc.
installation in the country.
● Do not put the drain pipe directly into the ditch where toxic gas such as sulfur, the other harmful and
Be sure to use an exclusive circuit.
inflammable gas is generated. Toxic gas would flow into the room and it would cause serious
● Use specified cord, fasten the wiring to the terminal securely, and hold the cord securely in
damage to user’s health and safety (some poisoning or deficiency of oxygen). In addition, it may
order not to apply unexpected stress on the terminal.
cause corrosion of heat exchanger and bad smell.
● Do not put both power source line and signal line on the same route. It may cause miscom-
● Connect the pipe securely to avoid water leakage from the joint.
munication and malfunction.
erature ● Insulate the pipe properly to avoid condensation drop.
● Be sure to do D type earth work.
of any ● Check if the water can flow out properly from both the drain outlet on the indoor unit and the end ● For the details of electrical wiring work, see attached instruction manual for electrical wiring work.
of the drain pipe after installation.
● Make sure to make descending slope of greater than 1/100 and do not make up-down bend and/or trap 1. Remove a lid of the control box (2 screws).
ceiling. in the midway. In addition, do not put air vent on the drain pipe. Check if water is drained out properly 2. Hold each wiring inside the unit and fasten them to terminal block securely.
e high from the pipe during commissioning. Also, keep sufficient space for inspection and maintenance. 3. Fix the wiring with clamps.
s wool 4. Install the removed parts back to original place.
Work procedure
Signal side terminal block
d other 1. Connect the drain pipe (VP-20) to drain socket using “transparent soft tube (accessory)” and Earth (Signal line)
secure firmly with a clamp. Power source
● Do not apply adhesives on both side. side terminal
perfor- {*1 If the drain tube is directly connected with drain socket, the drain socket and drain pan block
g liquid would not be able to be removed.}
de and {*2 As optional setting, rubber hose (inside diameter F19) can be connected directly with clamp
to above drain socket under the later condition.}
Remote
controller line
Earth
items.
Indoor power
e parts. Indoor power source line Clamp source line
Earth
Insulation material
Descending slope greater than 1/100
giving
pe, and ●When sharing a drain pipe for more than As wide as possible
(about100mm)
one unit, lay the main pipe 100mm
below the drain outlet of the unit. In ② Wiring Location (Optional)
ured.) addition, select VP-30 or bigger size for After fix ○, the modification of wiring length should be done, by ○
main drain pipe.
oor unit. VP-30 or bigger
dly. In Descending slope greater than 1/100
giving ● Be sure to insulate the drain socket and rigid PVC pipe installed indoors otherwise it may
copper cause dew condensation and water leakage. The previous
※ After drainage test implementation, cover the drain socket part with pipe cover (small size), then “U” shape space
screw use the pipe cover (big size) to cover the pipe cover (small size), clamps and part of the drain
torque hose, and fix and wrap it with tapes to wrap and make joint part gapless.
y by a
ipe.
a gas
Drain test ⑨Check list after installation
● After installation of drain pipe, make sure that drain system work in good condition and no
water leakage from joint and drain pan. ●Check the following items after all installation work completed.
● Do drain test even if installation of heating season.
● For new building cases, make sure to complete the test before hanging the ceiling. Check if; Expected trouble Check
1. Remove the drain grommet, and pour water of about 1000cc into the drain pan in the The indoor and outdoor units are fixed securely? Falling, vibration, noise
indoor unit by pump so as not to get the electrical component wet. Inspection for leakage is done? Insufficient capacity
allation
2. Make sure that water is drained out properly and there is no water leakage from any joints
of the drain pipe at the test. Insulation work is properly done? Water leakage
3. Make sure to install the grommet back to original Water is drained properly? Water leakage
ory) place. Pump
Supply voltage is same as mentioned in the model name plate? PCB burnt out, not working at all
4. Insulate the drain pipe properly finally.
There is mis-wiring or mis-connection of piping? PCB burnt out, not working at all
Remove grommet Earth wiring is connected properly? Electric shock
Make sure to install Cable size comply with specified size? PCB burnt out, not working at all
it back after test.
Any obstacle blocks airflow on air inlet and outlet? Insufficient capacity
Insert the edge of water pump
ore. hose in the drain pan.
0*#$ !
PJC012D200 A
- 177 -
5.2 Electrlc wiring work instruction PSB012D922
PSB012D922 AA
ELECTRIC WIRING WORK INSTRUCTION
① Electrical Wiring Connection (continued) ③ R
Electrical wiring work must be performed by an electrician qualified by a local power provider according
to the electrical installation technical standards and interior wiring regulations applicable to the ●Electrical wiring work must be performed by an electlician an qualified by a Con
installation site. local power provider. These wiring specifications are determined on the
assumption that the following instructions are observed: ① A
Security instructions ① Do not use cords other than copper ones.
In
Do not use any supply line lighter than one specified in parentheses for each type below.
-braided cord (code designation 60245 IEC 51), if allowed in the relevant part 2; ② C
●Accord with following items. Otherwise, there will be the risks of electric shock and fire -ordinary tough rubber sheathed cord (code designation 60245 IEC 53); ③ U
caused by overheating or short circuit. -flat twin tinsel cord (code designation 60227 IEC 41);
-ordinary polyvinyl chloride sheathed cord (code designation 60227 IEC 53); ○
WARNING ② Provide a separate power outlet for each outdoor or indoor unit. ④ A
③ All indoor units grouped in one system must have power source that can be turned on or off simultaneously. u
● Be sure to have the electrical wiring work done by qualified electrical ④ Pay extra attention so as not to confuse signal line and power source line connection, because an error in their
⑤ O
connection can be burn all the boards at once.
installer, and use exclusive circuit.
Power source with insufficient capacity and improper work can cause electric shock and fire. ●Connection of the line ("Between indoor and outdoor unit", Earth and Remote controller) ○
① Remove lid of control box before connect the above lines, and connect the lines to terminal block according to
●Use specified wire for electrical wiring, fasten the wiring to the terminal number pointed on label of terminal block.
securely, and hold the cable securely in order not to apply unexpected In addition, pay enough attention to confirm the number to lines, because there is electrical polarity except earth line.
stress on the terminal. Furthermore, connect earth line to earth position of terminal block of power source.
② Install earth leakage breaker on power source line. In addition, select the type of breaker for inverter circuit as
Loose connections or hold could result in abnormal heat generation or fire.
earth leakage breaker.
③ If the function of selected earth leakage breaker is only for earth-fault protection, hand switch (switch itself and type
●Arrange the electrical wires in the control box properly to prevent them from "B" fuse) or circuit breaker is required in series with the earth leakage breaker.
rising. Fit the lid of the services panel property.
Improper fitting may cause abnormal heat and fire. Cabling system diagram (Outdoor/indoor unit connection procedure) After a
Specification of each line
●Make sure there is no dust or clogging on both the plug and the socket nor to disp
loose connection of the socket before plugging, and plug in securely to the Power source line 2.0~3.5mm2
press
end of the blade. Outdoor unit
Signal line (Shielded cord) 0.75~1.25mm2
the rem
Accumulation of dust, clogging on the socket or plug, or loose installation of the socket could cause Power source Remote controller line 0.3~2.0mm2
electric shock and fire. Replace the socket if it is loose. Ⓐ Ⓑ Use shielded cord for a signal line and connect “earth
Press
Earth leakage breaker B
○ (signal line)” at all the indoor units and sure th
●Use the genuine optional parts. And installation should be performed by a outdoor units.
specialist. Circuit breaker are dis
Signal line (between indoor and outdoor units)
If you install the unit by yourself, it could cause water leakage, electric shock and fire.
●Do not repair by yourself. And consult with the dealer about repair.
Improper repair may cause water leakage, electric shock or fire. Signal line
Ⓐ Ⓑ Ⓐ Ⓑ
Ⓛ Ⓛ (between indoor unit)
●Consult the dealer or a specialist about removal of the air conditioner. Indoor unit1 Indoor unit2
Improper installation may cause water leakage, electric shock or fire. Ⓝ Ⓧ Ⓨ Ⓝ Ⓧ Ⓨ
Y
○ Remote Remote
●Turn off the power source during servicing or inspection work. Earth controller line Earth controller line
If the power is supplied during servicing or inspection work, it could cause electric shock and injury by Ⓧ Ⓨ Ⓧ Ⓨ
the operating fan. Remote controller Remote controller
●Do not turn off the power source immediately after stopping the operation. A ma
Be sure to wait for more than 5 minutes. Otherwise it could cause water leakage or breakdown. ② Address setting indo
Late
●Do not control the operation with the circuit breaker. Address setting is done by (1) Manual address setting or (2) Automatic address setting. Acce
It could cause fire or water leakage. In addition, the fan may start operation unexpectedly and it may In the case of (2) "Automatic address setting", it is possible to change address setting by wired
cause injury. and
remote controller after once complete setting.
As for details of setting procedure, refer to instructions attached to the outdoor unit for details. Set S
Note
remo
① Electrical Wiring Connection ③ Remote Control, Wiring and functions
●Install an over-current and earth leakage breaker (threshold current: 30mA) specified for ● Do not install it on the following places.
each unit without fail. (1) Place exposed to direct sunlight (4) Hot surface or cold surface enough to generate condensation
④ T
●Provide a dedicated branching circuit and never share a branching circuit with other (2) Places near heat devices (5) Place exposed to oil mist or steam directly.
equipment. If shared, disconnection at the circuit breaker may occur, which can cause (3) High humidity places (6) Uneven surface
secondary damage. Th
●Set earth of D-type. Installation and wiring of remote controller
Ope
●Connection of a cable beyond 3.5 mm2 is not permitted. When cables of over 5.5 mm2 are ① Install remote controller referring to the attached manual. 1. St
in use, provide a dedicated pull box to take a branch to an indoor unit. ② Wiring of remote controller should use 0.3mm2 x2 core wires or cables.
●Keep "remote controller line" and "power source line" away from each other on constructing ①S
(on-site configuration)
of unit outside. ②S
③ Maximum prolongation of remote control wiring is 600 m.
●Run the lines (power source, remote controller and "between indoor and outdoor unit") If the prolongation is over 100m, change to the size below. ③P
upper ceiling through iron pipe or other tube protection to avoid the damage by mouse and 2
But, wiring in the remote controller case should be under 0.5mm . Change the wire size outside of the case T
so on. according to wire connecting. Waterproof treatment is necessary at the wire connecting section. Be careful about
●Do not add cord in the middle of line (of indoor power source, remote controller and signal) contact failure. ④W
route on outside of unit. If connecting point is flooded, it could cause problem as for electric 100-200m ..................... 0.5mm2×2 core ru
or communication. Under 300m ................ 0.75mm2 × 2 core T
(In the case that it is necessary to set connecting point on the signal line way, perform
Under 400m ................ 1.25mm2 × 2 core 2. En
thorough waterproof measurement.)
Under 500m ................ 2.0mm2 × 2 core
●Do not connect the power source line [220V/240V/380V/415V] to signal side terminal block. P
Otherwise, it could cause failure. ④ Avoid using multi-core cables to prevent malfunction.
c
●Screw the line to terminal block without any looseness, certainly. ⑤ Keep remote controller line away from earth (frame or any metal of building).
⑥ Make sure to connect remote controller line to the remote controller and terminal block of “
●Do not turn on the switch of power source, before all of line work is done.
indoor unit. (No polarity)
- 178 -
2 A
- 179 -
⑤ Function Setting by Remote Controller
Note 1: The initial setting marked is decided by connected indoor and outdoor unit, and is automatically defined as following table.
- 180 -
⑤ Function Setting by Remote Controller (continued)
(i) Remote controller function
Stop air-conditioner and press
(SET) + (MODE) buttons
“ ” : Initial settings at the same time for over three seconds.
“ ” : Automatic criterion
11
In case of Single split series, by connecting ventilation device to CNT of the
indoor printed circuit board (in case of VRF series, by connecting it to CND of the
indoor printed circuit board), the operation of ventilation device is linked with the
operation of indoor unit.
In case of Single split series, by connecting ventilation device to CNT of the indoor printed
circuit board (in case of VRF series, by connecting it to CND of the indoor printed circuit
board), you can operate /stop the ventilation device independently by (VENT) button.
12
If you change the range of set temperature, the indication of set temperature
will vary following the control.
If you change the range of set temperature, the indication of set temperature
will not vary following the control, and keep the set temperature.
13
Airflow of fan becomes the three speed of - - .
Airflow of fan becomes the two speed of - .
Airflow of fan becomes the two speed of - .
Airflow of fan is fixed at one speed.
16
If you input signal into CNT of the indoor printed circuit board from external, the
indoor unit will be operated independently according to the input from external.
If you input into CNT of the indoor printed circuit board from external, all units which
connect to the same remote controller are operated according to the input from external.
17
In normal working indication, indoor unit temperature is indicated instead of airflow.
(Only the master remote controller can be indicated.)
18
- 181 -
⑤ Function Setting by Remote Controller (continued)
(ii) Indoor unit function
Stop air-conditioner and press
“ ” : Initial settings (SET) + (MODE) buttons
at the same time for over three seconds.
“ ” : Automatic criterion
Indoor unit No. are indicated only when Note1: Fan setting of "HIGH SPEED"
plural indoor units are connected. Fan tap
Indoor unit air flow setting
Function
02 setting FAN STAN DAR D HI-MID-LO HI-LO HI- MID
SPEED
SET HIGH UHI - HI- MID UHI - MID UHI- HI
SPEED1 2
03 Initial function setting of some indoor unit is "HIGH SPEED".
The filter sign is indicated after running for 180 hours.
The filter sign is indicated after running for 600 hours.
To set other indoor unit, press The filter sign is indicated after running for 1000 hours.
AIRCON NO. button, which The filter sign is indicated after running for 1000 hours, then the indoor unit will be stopped by
allows you to go back to the compulsion after 24 hours.
indoor unit selection screen 04 If you change the indoor function "04 ",
(for example: I/U 000 ). you must change the remote controller function "14 " accordingly.
You can select the louver stop position in the four.
The louver can stop at any position.
05
06
Permission/prohibition control of operation will be valid.
07
With the VRF series, it is used to stop all indoor units connected with the same outdoor unit immediately.
When stop signal is inputed from remote on-off terminal "CNT-6", all indoor units are stopped immediately.
13
Drain pump is run during cooling and dry.
Drain pump is run during cooling, dry and heating.
Drain pump is run during cooling, dry, heating and fan.
Drain pump is run during cooling, dry and fan.
14
After cooling is stopped or cooling thermostat is OFF, the fan does not perform extra operation.
After cooling is stopped or cooling thermostat is OFF, the fan perform extra operation for half an hour.
After cooling is stopped or cooling thermostat is OFF, the fan perform extra operation for an hour.
After cooling is stopped or cooling thermostat is OFF, the fan perform extra operation for six hours.
15
After heating is stopped or heating thermostat is OFF, the fan does not perform extra operation.
After heating is stopped or heating thermostat is OFF,the fan perform extra operation for half an hour.
After heating is stopped or heating thermostat is OFF,the fan perform extra operation for two hours.
After heating is stopped or heating thermostat is OFF, the fan perform extra operation for six hours.
16
During heating is stopped or heating thermostat is OFF, the fan perform intermittent operation for five
minutes with low fan speed after twenty minutes' OFF.
During heating is stopped or heating thermostat is OFF, the fan perform intermittent operation for five
minutes with low fan speed after five minutes' OFF.
ON/OFF button
(finished)
- 182 -
⑥ Control mode switching
or unit, and is automatically defined as following table. ●The control content of indoor units can be switched in following way. ( is the default setting)
door unit.
Switch No. control content
mode SW1 Indoor unit address (tens place)
p of air flow setting SW2 Indoor unit address (ones place)
low setting SW3 Outdoor unit address (tens place)
wing louver SW4 Outdoor unit address (ones place)
y swing louver SW5-1 ON Fixed previous version of Super Link protocol
flow setting
OFF Automatic adjustment of Super Link protocol
ow setting
ow setting SW5-2 Indoor unit address (hundreds place)
low setting SW6-1 ~ 4 Model capacity setting
SW7-1 ON Operation check, Drain motor test run
OFF Normal operation
ing
⑦ Function of CNT connector of indoor printed circuit board
Hi-MID
UH-Hi Note
Indoor units control box Butt splice
(Application coverage
0.75~1.25mm2)
Red White Common
+12
Black Black Output
Yellow Yellow Output
CNT Blue
(Blue 6P) Blue Output
Brown Brown Output
Orange Orange
Input
Orange power
⑧Troubleshooting
The operation data is saved when the situation of abnormal operation happen, Error code of indoor unit
and the data can be confirmed by remote controller.
[Operating procedure] Display on LED on indoor circuit board
unit. remote Content
1. Press the button. controller red (checking) green (normal)
unit.
Off Continuous blinking Normal
unit. The display change “ ” Off Off Fault on power, indoor power off or lack phase
Off
2. Once, press the button, and the display change “ ”.
Continuous Fault on the transmission between indoor
nit. 3. Press the (SET) button and abnormal operation data mode is started. E1
Off blinking circuit board and remote control
nit. 4. When only one indoor unit is connected to remote controller, following is Not sure Not sure Indoor computer abnormal
nit.
displayed. E2 Duplication of indoor address No. (can only be detected during operation)
blinking once Continuous blinking Excess number of remote controllers (can only be detected during operation)
①The case that there is history of abnormal operation.
Error code and “ ” is displayed. E3 Outdoor power off or lack phase
blinking twice Continuous blinking There is no corresponding outdoor unit address.
[Example]: [E8] (ERROR CODE) E5 blinking twice Continuous blinking Fault on outdoor-indoor transmission
“ ” is displayed (blinking indication during data loading). E6 blinking once Continuous blinking Indoor heat exchange sensor interrupted or short-circuit
Next, the abnormal operation data of the indoor unit will be displayed. E7 blinking once Continuous blinking Indoor air inhaling sensor broken or short-circuit
Skip to step 7. E9 blinking once Continuous blinking Float SW actions (only with FS)
E10 Off Continuous blinking Excess number of remote controller connections
②The case that there is not history of abnormal operation.
trol. E11 Off Continuous blinking The master indoor unit is not set properly.
“ ” is displayed for 3 seconds and this mode is closed. Indoor unit address SW
5. When plural indoor units is connected, following is displayed. Super link
Indoor No. Outdoor No.
①The case that there is history of abnormal operation. E12 blinking once Continuous blinking New specification 001~127 49
Error code and the smallest address number of indoor unit among all 0~47 48,49
Old specification
48,49 0~47
connected indoor unit is displayed.
E16 blinking once Continuous blinking Fan motor abnormal
[Example]: [E8] (ERROR CODE) E18 blinking once Continuous blinking The address configuration fault for master-slave indoor units.
“ ” blinking E19 blinking once Continuous blinking Configuration fault on running checking model
②The case that there is not history of abnormal operation. E28 Off Continuous blinking Remote controller sensor interrupted
Only address number is displayed. Over E30 Off Continuous blinking Outdoor unit checking (outdoor circuit board LED checking)
E63 Off Continuous blinking Emergency stop.
6. Select the indoor unit number you would like to have data displayed with the
button.
m extra operation.
peration for half an hour. 7. Determine the indoor unit number with the (SET) button.
peration for an hour. [Example]: [E8] (ERROR CODE)
peration for six hours. “ ” (The address of selected indoor unit is blinking for 2 seconds.)
rm extra operation.
peration for half an hour. [E8] “ ” (A blinking indication appears while data loaded.)
peration for two hours. Next, the abnormal operation data is indicated.
operation for six hours. If the indoor unit doing normal operation is selected, “ ” is displayed for 3 seconds and address of indoor unit is displayed.
8. By the button, the abnormal operation data is displayed.
mittent operation for five minutes after twenty minutes' off Displayed data item is based on ④ Trial operation .
※Depending on models, the items that do not have corresponding data are not displayed.
mittent operation for five minutes after five minutes' off with
9. To display the data of a different indoor unit, press the AIR CON No. button, which allows you to go back to the indoor unit slection screen.
10.Pressing the button will stop displaying data.
Pressing the (RESET) button during remote control unit operation will undo your last operation and allow you to go back to the previous screen.
◎If two (2) remote controllers are connected to one (1) inside unit, only the master controller is available for trial operation and confirmation of operation
data. (The slave remote controller is not available.)
PSB012D922 A
PSB012D922 A
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Installation manual for wired remote controller
5.3 Installation manual for wired remote controller (Option parts)
Connect the remote controller cord
terminal block.
Connect the terminal of remote co
Read together with indoor unit's installation manual. with the terminal of indoor unit (X,
WARNING (X and Y are no polarity)
Wiring route is as shown in the rig
Fasten the wiring to the terminal securely and hold the cable securely so as not to apply unexpected stress on the
depending on the pulling out direc
terminal.
Loose connection or hold will cause abnormal heat generation or fire.
Make sure the power supply is turned off when electric wiring work. The wiring inside the remote contr
Otherwise, electric shock, malfunction and improper running may occur. The sheath should be peeled off in
The peeling-off length of each wire
CAUTION Pulling out from upper left Pullin
DO NOT install the remote controller at the following places in order to avoid malfunction. X wiring : 215mm
(1) Places exposed to direct sunlight (4) Hot surface or cold surface enough to generate condensation Y wiring : 195mm
(2) Places near heat devices (5) Places exposed to oil mist or steam directly
(3) High humidity places (6) Uneven surface Install the upper case as before so
the screws.
In case of exposing cord, fix the co
DO NOT leave the remote controller without the upper case.
In case the upper cace needs to be detached, protect the remote controller with a packaging box or bag in Installation and wiring of remote con
order to keep it away from water and dust.
Wiring of remote controller should
Maximum prolongation of remote
Accessories Remote controller, wood screw 2 pieces
If the prolongation is over 100m, c
Prepare on site Remote controller cord (2 cores) But, wiring in the remote controller
[In case of embedding cord] Erectrical box, M4 screw (2 pieces) of the case according to wire conn
[In case of exposing cord] Cord clamp (if needed) connecting section. Be careful abo
100 - 200m.........................0.5mm
Installation procedure Under 300m .......................0.75mm
Open the cover of remote controller , and remove the screw under the Under 400m .......................1.25mm
buttons without fail. Under 600m .......................2.0mm
Prepare two M4 screws (recommended length is 12-16mm) on site, and install the lower case to erectrical box.
Choose either of the following two positions in fixing it with screws.
Upper part Upper part Set SW1 to "Slave" for the slave re
Tighten the screws after Note: The setting "Remote controller th
cutting off the thin part of controller in the position where yo
screw mounting part.
Lower case Lower case The air conditioner operation follo
master/ slave setting of it.
Wiring oulet Lower part Lower part The indication when power source is
Wiring oulet
When power source is turned on, the fo
communication between the remote co
Connect the remote controller cord to the terminal block. Master remote controller : "
Connect the terminal of remote controller (X,Y) with the terminal of M4 screw 2 (Prepare on site)
Slave remote controller : "
indoor unit (X,Y). (X and Y are no polarity) The thin part
Upper At the same time, a mark or a number w
Install the upper case as before so as not to catch up the remote controller cord, This is the software's administration nu
and tighten with the screws. Lower case
T
ex
[In case of exposing cord] ap
Lower
You can pull out the remote controller cord from left upper part or center upper part. Upper When remote controller cannot commu
Cut off the upper thin part of remote controller lower case with a nipper or knife, appear.
and grind burrs with a file etc. Check wiring of the indoor unit and the
Lower case
Install the lower case to the flat wall with attached two wooden screws.
Lower
PJA012D728A C
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remote controller Connect the remote controller cord to the Sheath Sheath
Upper Upper The range of temperature setting
terminal block.
Connect the terminal of remote controller (X,Y) Upper case Upper case When shipped, the range of set temperature
Board Board
with the terminal of indoor unit (X,Y). Heating : 16~30oC (55~86oF)
(X and Y are no polarity) Except heating (cooling, fan, dry, autom
Wiring route is as shown in the right diagram
as not to apply unexpected stress on the Upper limit and lower limit of se
depending on the pulling out direction. Lower Lower
Wiring Wiring Upper limit setting: valid during heating op
In case of pulling out from In case of pulling out from
upper left upper center Lower limit setting: valid except heating (a
The wiring inside the remote controller case should be within 0.3mm2 (recommended) to 0.5mm2. 79oF).
The sheath should be peeled off inside the remote controller case. When you set upper and lower limit by thi
The peeling-off length of each wire is as below.
1. When TEMP RANGE SET, remote c
Pulling out from upper left Pulling out from upper center If upper limit value is set
void malfunction. X wiring : 215mm X wiring : 170mm The peeling-off length During heating, you cannot set the val
surface enough to generate condensation Y wiring : 195mm Y wiring : 190mm of sheath
oil mist or steam directly If lower limit value is set
Install the upper case as before so as not to catch up the remote controller cord, and tighten with During operation mode except heating
the screws.
In case of exposing cord, fix the cord on the wall with cord clamp so as not to slack. 2. When TEMP RANGE SET, remote
If upper limit value is set
ler with a packaging box or bag in Installation and wiring of remote controller During heating, even if the value exce
Wiring of remote controller should use 0.3mm2 × 2 core wires or cables. (on-site configuration) But, the indication is the same as the t
Maximum prolongation of remote controller wiring is 600 m. If lower limit value is set
2 pieces
If the prolongation is over 100m, change to the size below. During except heating, even if the value
But, wiring in the remote controller case should be under 0.5mm2 . Change the wire size outside But, the indication is the same as the t
l box, M4 screw (2 pieces) of the case according to wire connecting. Waterproof treatment is necessary at the wire
p (if needed) connecting section. Be careful about contact failure. How to set upper and lower limi
100 - 200m.........................0.5mm2 × 2 cores 1. Stop the air-conditioner, and press
Under 300m .......................0.75mm2 × 2 cores seconds .
der the Under 400m .......................1.25mm2 × 2 cores The indication changes to "FUNCTIO
Under 600m .......................2.0mm2 × 2 cores 2. Press button once, and change t
3. Press (SET) button, and ente
Master/ slave setting when more than one remote controllers are used 4. Select "UPPER LIMIT " or "LOWE
Screw
part A maximum of two remote controllers can be connected to one indoor unit (or one group of indoor units.) 5. Press (SET) button to fix.
6. When "UPPER LIMIT " is selected
Switch Setting Contents
Indication: " SET UP"
Indoor units M Master remote controller Select the upper limit value with te
SW1
S Slave remote controller (blinking)
d.
Remote controller cord (no polarity) Press (SET) button to fix. I
Controller cord
Upper After the fixed upper limit value di
Erectrical box
(Prepare on site) Master 7. When "LOWER LIMIT " is selected
Remote controller Remote controller
SW1 "Master" SW1 "Slave" Slave Board Indication: " SET UP"
Select the lower limit value with te
e, and install the lower case to erectrical box. Lower
(blinking)
ws.
part Set SW1 to "Slave" for the slave remote controller. It was factory set to "Master" for shipment. Press (SET) button to fix. I
Tighten the screws after Note: The setting "Remote controller thermistor enabled" is only selectable with the master remote After the fixed lower limit value dis
cutting off the thin part of controller in the position where you want to check room temperature. 8. Press ON/OFF button to finish.
screw mounting part.
se The air conditioner operation follows the last operation of the remote controller regardless of the
master/ slave setting of it.
screws.
Lower
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Sheath Sheath
Upper The range of temperature setting
Upper case Upper case When shipped, the range of set temperature differs depending on the operation mode as below.
Board
Heating : 16~30oC (55~86oF)
Except heating (cooling, fan, dry, automatic) : 18~30oC (62~86oF)
Upper limit and lower limit of set temperature can be changed with remote controller.
Lower
ng Wiring Upper limit setting: valid during heating operation. Possible to set in the range of 20 to 30oC (68 to 86oF).
from In case of pulling out from
upper center Lower limit setting: valid except heating (automatic, cooling, fan, dry) Possible to set in the range of 18 to 26oC (62 to
mm (recommended) to 0.5mm2.
2 79oF).
e. When you set upper and lower limit by this function, control as below.
1. When TEMP RANGE SET, remote controller function of function setting mode is "INDN CHANGE" (factory setting),
If upper limit value is set
The peeling-off length During heating, you cannot set the value exceeding the upper limit.
of sheath
If lower limit value is set
controller cord, and tighten with During operation mode except heating, you cannot set the value below the lower limit.
so as not to slack. 2. When TEMP RANGE SET, remote controller function of function setting mode is "NO INDN CHANGE"
If upper limit value is set
During heating, even if the value exceeding the upper limit is set, upper limit value will be sent to the indoor unit.
cables. (on-site configuration) But, the indication is the same as the temperature set.
If lower limit value is set
During except heating, even if the value lower than the lower limit is set, lower limit value will be sent to the indoor unit.
. Change the wire size outside But, the indication is the same as the temperature set.
s necessary at the wire
How to set upper and lower limit value
1. Stop the air-conditioner, and press (SET) and (MODE) button at the same time for over three
seconds .
The indication changes to "FUNCTION SET ".
2. Press button once, and change to the "TEMP RANGE " indication.
3. Press (SET) button, and enter the temperature range setting mode.
used 4. Select "UPPER LIMIT " or "LOWER LIMIT " by using button.
unit (or one group of indoor units.) 5. Press (SET) button to fix.
6. When "UPPER LIMIT " is selected (valid during heating)
Contents
Indication: " SET UP" "UPPER 30OC "
remote controller Select the upper limit value with temperature setting button . Indication example: "UPPER 26OC "
emote controller (blinking)
Press (SET) button to fix. Indication example: "UPPER 26OC" (Displayed for two seconds)
Upper After the fixed upper limit value displayed for two seconds, the indication will return to "UPPER LIMIT ".
7. When "LOWER LIMIT " is selected (valid during cooling, dry, fan, automatic)
Board Indication: " SET UP" "LOWER 18OC "
Lower
Select the lower limit value with temperature setting button . Indication example: "LOWER 24OC "
(blinking)
ry set to "Master" for shipment. Press (SET) button to fix. Indication for example: "LOWER 24OC" (Displayed for two seconds)
table with the master remote After the fixed lower limit value displayed for two seconds, the indication will return to "LOWER LIMIT ".
ature. 8. Press ON/OFF button to finish.
mote controller regardless of the
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The functional setting
automatically defined as following table. Refer to page 180
I- MID UHI - MID UHI- HI 6. On the occasion of remote controller function selection On the occasion of indoor unit function selection
HIGH SPEED".
"DATA LOADING" (Indication with blinking) "DATA LOADING" (Blinking for 2 to 23 seconds to read the data)
hours. Display is changed to "01 GRILLE SET". Indication is changed to "01 AUTO FILTER CLEANING".
hours.
hours. Go to .
hours, then the indoor unit will be stopped by Press or button.
"No. and function"are indicated by turns on the remote [Note]
", controller function table, then you can select from them. (1) If plural indoor units are connected to a remote controller,
"14 " accordingly. (For example) the indication is "I/U 000" (blinking) The lowest number of
ur.
the indoor unit connected is indicated.
Function No.
Function
is OFF, the fan perform intermittent operation for five minutes How to check the current setting
is OFF, the fan perform intermittent operation for five minutes
When you select from "No. and funcion" and press set button by the previous operation, the "Setting" displayed first is the current
setting.
(But, if you select "ALL UNIT ", the setting of the lowest number indoor unit is displayed.)
PJA012D728A C
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5.4 Installation of outdoor unit
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Backup operetion function is only for emergency purpose when one of compressors or one of units is damaged.
If backup operation is performed continuously for long period, it may cause the damage of good compressors.
Accordingly be sure to repair the damaged unit or to replace the damaged compressor and to cancel the
backup operation within 48 hours after starting backup operation.
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5.5 Instructions for installing the branch pipe set PSB012D855B
2 P−9
100
φ28.58
100
DIS-540-2 φ28.58
φ25.4
φ25.4
D:
OOD:
ID:
ID:
P−15
100
100
φ38.1
φ34.92
φ38.1
φ34.92
D:
OOD:
ID:
ID:
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2
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2
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2
2 2
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INVERTER DRIVEN MULTI-INDOOR-UNIT
CLIMATE CONTROL SYSTEM
Because of our policy of continuous improvement, we reserve the right to make changes in all specifications without notice.
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