Up to two shifts without

changing the battery due to

energy recovery and effective
energy management

Modules for process

integration: RFID technology,
multiple height and weight
capability, Logistics Interface

Up to 25 percent greater
performance due to
warehouse navigation
with semi-automatic
approach (optional)

Expandable to automatic
operation – ideal for
3-shift operation

Highly flexible model with

modular construction
and integrated RFID
positioning technology

EKX 513/515k/515
Electric order picker/tri-lateral stacker (1,250/1,500 kg)

The EKX 513 / 515 high rack stackers stand for high perform- The advantage: full utilisation over two shifts in normal oper-
ance in the narrow aisle warehouse. They set new standards ation without battery change.
with regards to flexibility, low cost operation and ergonomics. This high efficiency is available to the EKX operator with
Flexibility through modular construction: this model has over effortless ease. The cab provides a generous workplace with
5 million possible configurations providing flexibility from the excellent visibility. At the centre of the operators cab is the elec-
start. The advantage is adaptability to any warehousing and tronically adjustable operators cab:
logistics operation. An intelligent truck management with our • Informative colour display. Important operating data is easily
in house electronic controller, and CAN-Bus system keeps the and legibly laid out.
options open for a wide range of requirements with a large • All parameters and programmes can be set individually.
number of additional safety features. • Softkeys to control functions and menus.
Excellent performance and energy efficiency: the important • Travel and hydraulics control via thumb operation.
factors for fast throughput and outstanding cost efficiency. • Two-handed operation for high safety and operating comfort.
This is precisely what is provided by Jungheinrich’s 3-phase AC Sensors register the operator’s touch and pass this in-
technology with higher performance and low energy usage. formation on to the onboard computer.
EKX 513/515k/515

h9

h4

h12
h3
h1
h6

s m2 d2
m1 h7

d1 x y z
l8
l1

l2

b3 b14

r
Ast
b b6
l c 8 b2
l6 b9 b1
b7 e
Wa

b5
b12
 Issue: 03/2014

Technical data in line with VDI 2198

1.1 Manufacturer (short form) Jungheinrich
1.2 Model EKX 513 EKX 515k EKX 515
1.3 Drive Electrics
Identification

1.4 Manual, pedestrian, stand-on, seated, order picker operation order picker tri-lateral stacker
1.5 Load capacity/rated load Q t 1.25 1.5 1.5
1.6 Load centre distance c mm 600
1.8 Load distance x mm 440
1.9 Wheelbase y mm 1826 1926 2222
1.10 Centre of drive wheel/counterweight z mm 280
2.1.1 Net weight incl. battery (see row 6.5) kg 6350 6750 7900
Weights

2.2 Axle load, w. load, front / rear kg 5720 / 1880 6190 / 2060 6590 / 2810
2.3 Axle load, w.o. load, front / rear kg 3850 / 2500 3980 / 2770 4480 / 3420
3.1 Tyres Vulkollan
Wheels /

3.2 Tyre size, at front mm Ø 380 x 192

chassis

3.3 Tyre size, at rear mm Ø 400 x 160

3.5 Wheels, number front/rear (× = driven wheels) 2 / 1x
3.6 Track width, front b10 mm 1208 1308 1308
4.2 Mast height (lowered) h1 mm 2955
4.4 Lift h3 mm 3500
4.5 Extended mast height h4 mm 6050
4.7 Height of overhead guard h6 mm 2550
4.8.1 Standing height h7 mm 430
4.11 Auxiliary lift h9 mm 1780
4.14 Standing height raised h12 mm 3930
4.19.2 Total length (without load) mm 3250 3350 3646
4.20 Length incl. back of forks l2 mm 3164 3264 3560
4.21 Total width b1/b2 mm 1210 / 1400 1210 / 1500 1210 / 1500
4.22 Fork dimensions s/e/l mm 50 / 120 / 1200
4.23 Fork carriage ISO 2328, class/type A, B 2B
4.24 Fork carriage width b3 mm 480
4.25 Width over forks b5 mm 465
Basic dimensions

4.27 Width over guide rollers mm 1500 1600 1600

4.29 Reach, sideways mm 1300
4.30 Reach, sideways from centre of truck mm 480
4.31 Floor clearance with load under mast m1 mm 80
4.32 Floor clearance centre wheelbase m2 mm 80
4.33.16 Working aisle width for 1200 x 800 pallet Ast mm 1640
4.35 Turning radius Wa mm 2106 2206 2502
4.38 Distance swivelling fork pivot point mm 904
4.38.1 Total lift mm 5280
4.38.2 Order picking height mm 5530
4.38.3 distance swivelling forks pivot-point to steering rack mm 464
4.38.4 Pallet width mm 800
4.38.5 Pallet length mm 1200
4.38.6 Clear width of operator entrance mm 420
4.38.7 Inner clear height of operator compartment mm 2100
4.38.8 Outer width of operator compartment mm 1440
4.38.9 Width of swivel reach frame mm 1440
4.38.10 Wide jib mm 172
4.38.11 Distance swivelling forks pivot-point to back of forks mm 154
5.1 Travel speed, w. / w.o. load km/h 10.5 / 10.5 10.5 / 10.53) 10.5 / 10.53)
Performance data

5.2 Lift speed, w. / w.o. load m/s 0.42 / 0.42 0.47 / 0.472) 0.47 / 0.472)
5.3 Lower speed, w. / w.o. load m/s 0.45 / 0.45
5.4 Traverse speed w. / w.o. load m/s 0.3 / 0.31)
5.10 Service brake reverse current/generated
5.11 Parking brake Electric spring loaded / discs
6.1 Drive motor rating S2 60 min. kW 7.6
Electrics

6.2 Lift motor kW output at S3 20% kW 20.0

6.3 Battery according to DIN 43531/35/36 A,B,C, no 3 PzS 465 4 PzS 620 6 PzS 930
6.4 Battery voltage/nominal capacity K5 V/Ah 80 / 465 80 / 620 80 / 930
6.5 Battery weight kg 1238 1558 2178
8.1 Type of drive control AC Control
Misc.

8.4 Sound pressure level at operator’s ear according to EN 12053 dB (A) 68

8.6 Steering electric

1) possible in connection with performance package to 0.4 m/s

2) possible in connection with performance package to 0.52 m/s, combined lifting of main and auxiliary lift to 0.7 m/s
3) possible in connection with performance package to 12 km/h

In accordance with VDI Guideline 2198 this specification sheet provides details of the standard truck only. Non-standard tyres, different masts, optional equipment, etc. may
result in different values.
EKX 513/515k/515

Standard values for working aisle widths (mm)

with rail guidance
Pallet size Stacking depth Ast Ast3/VDI theoretical Ast3* practical
EKX 513 EKX 515k EKX 515
1200 x 800 1200 1640 3608 3708 4004 +500
1200 x 1200 1200 1640 3967 4067 4363 +500
800 x 1200 800 1440 3971 4071 4367 +500
* The practical intersecting aisle width is a guide value.

with wire guidance

Pallet size Stacking depth Ast Ast3/VDI theoretical Ast3* practical
EKX 513 EKX 515k EKX 515
1200 x 800 1200 1720 3834 3934 4230 +1000
1200 x 1200 1200 1720 4221 4321 4617 +1000
800 x 1200 800 1490 4034 4134 4430 +1000
* The practical intersecting aisle width is a guide value.
EKX 513/515k/515

Standard mast types EKX 513/515k/515

Lift Lowered mast height Free lift Extended mast height Overall height Order picking height
h3 h1 h2 h4 h3 + h9 h15
(mm) (mm) (mm) (mm) (mm) (mm)
EKX 513 EKX EKX 515 EKX 513 EKX EKX 515 EKX 513 EKX EKX 515 EKX 513 EKX EKX 515 EKX 513 EKX EKX 515
515k 515k 515k 515k 515k
ZT 3000 2705 2705 2705 - - - 5550 5550 5550 4780 4780 4780 5030 5030 5030
3250 2830 2830 2830 - - - 5800 5800 5800 5030 5030 5030 5280 5280 5280
3500 2955 2955 2955 - - - 6050 6050 6050 5280 5280 5280 5530 5530 5530
3750 3080 3080 3080 - - - 6300 6300 6300 5530 5530 5530 5780 5780 5780
4000 3205 3205 3205 - - - 6550 6550 6550 5780 5780 5780 6030 6030 6030
4250 3330 3330 3330 - - - 6800 6800 6800 6030 6030 6030 6280 6280 6280
4500 3455 3455 3455 - - - 7050 7050 7050 6280 6280 6280 6530 6530 6530
4750 3580 3580 3580 - - - 7300 7300 7300 6530 6530 6530 6780 6780 6780
5000 3705 3705 3705 - - - 7550 7550 7550 6780 6780 6780 7030 7030 7030
5500 3955 3955 3955 - - - 8050 8050 8050 7280 7280 7280 7530 7530 7530
5750 4080 4080 4080 - - - 8300 8300 8300 7530 7530 7530 7780 7780 7780
6000 4205 4205 4205 - - - 8550 8550 8550 7780 7780 7780 8030 8030 8030
6500 4555 4555 4555 - - - 9050 9050 9050 8280 8280 8280 8530 8530 8530
6750 4680 4680 4680 - - - 9300 9300 9300 8530 8530 8530 8780 8780 8780
7000 4805 4805 4805 - - - 9550 9550 9550 8780 8780 8780 9030 9030 9030
7500 5055 5055 5055 - - - 10050 10050 10050 9280 9280 9280 9530 9530 9530
7750 - 5180 5180 - - - - 10300 10300 - 9530 9530 - 9780 9780
8000 - 5305 5305 - - - - 10550 10550 - 9780 9780 - 10030 10030
8250 - 5530 5530 - - - - 10800 10800 - 10030 10030 - 10280 10280
8500 - 5655 5655 - - - - 11050 11050 - 10280 10280 - 10530 10530
8750 - 5780 5780 - - - - 11300 11300 - 10530 10530 - 10780 10780
9000 - 5905 5905 - - - - 11550 11550 - 10780 10780 - 11030 11030
9250 - 6030 6030 - - - - 11800 11800 - 11030 11030 - 11280 11280
9500 - 6155 6155 - - - - 12050 12050 - 11280 11280 - 11530 11530
9750 - - 6280 - - - - - 12300 - - 11530 - - 11780
10000 - - 6405 - - - - - 12550 - - 11780 - - 12030
10500 - - 6648 - - - - - 13050 - - 12280 - - 12530
DZ 4000 2550 2550 2550 - - - 6550 6550 6550 5780 5780 5780 6030 6030 6030
4250 2625 2625 2625 75 75 75 6800 6800 6800 6030 6030 6030 6280 6280 6280
4500 2710 2710 2710 160 160 160 7050 7050 7050 6280 6280 6280 6530 6530 6530
4750 2795 2795 2795 245 245 245 7300 7300 7300 6530 6530 6530 6780 6780 6780
5000 2895 2895 2895 345 345 345 7550 7550 7550 6780 6780 6780 7030 7030 7030
5250 2995 2995 2995 445 445 445 7800 7800 7800 7030 7030 7030 7280 7280 7280
5500 3095 3095 3095 545 545 545 8050 8050 8050 7280 7280 7280 7530 7530 7530
5750 3195 3195 3195 645 645 645 8300 8300 8300 7530 7530 7530 7780 7780 7780
6000 3295 3295 3295 745 745 745 8550 8550 8550 7780 7780 7780 8030 8030 8030
6500 3495 3495 3495 945 945 945 9050 9050 9050 8280 8280 8280 8530 8530 8530
6750 3595 3595 3595 1045 1045 1045 9300 9300 9300 8530 8530 8530 8780 8780 8780
7000 3695 3695 3695 1145 1145 1145 9550 9550 9550 8780 8780 8780 9030 9030 9030
7500 3895 3895 3895 1345 1345 1345 10050 10050 10050 9280 9280 9280 9530 9530 9530
7750 - 3995 3995 - 1445 1445 - 10300 10300 - 9530 9530 - 9780 9780
8000 - 4095 4095 - 1545 1545 - 10550 10550 - 9780 9780 - 10030 10030
8500 - 4295 4295 - 1745 1745 - 11050 11050 - 10280 10280 - 10530 10530
8750 - 4395 4395 - 1845 1845 - 11300 11300 - 10530 10530 - 10780 10780
9000 - 4495 4495 - 1945 1945 - 11550 11550 - 10780 10780 - 11030 11030
9250 - 4595 4595 - 2045 2045 - 11800 11800 - 11030 11030 - 11280 11280
9500 - 4695 4695 - 2145 2145 - 12050 12050 - 11280 11280 - 11530 11530
9750 - - 4790 - - 2240 - - 12300 - - 11530 - - 11780
10000 - - 4875 - - 2325 - - 12550 - - 11780 - - 12030
10250 - - 4980 - - 2430 - - 12800 - - 12030 - - 12280
10500 - - 5045 - - 2495 - - 13050 - - 12280 - - 12530
10750 - - 5130 - - 2580 - - 13300 - - 12530 - - 12780
11000 - - 5215 - - 2665 - - 13550 - - 12780 - - 13030
11250 - - 5300 - - 2750 - - 13800 - - 13030 - - 13280
11500 - - 5395 - - 2845 - - 14050 - - 13280 - - 13530
11750 - - 5480 - - 2930 - - 14300 - - 13530 - - 13780
12000 - - 5565 - - 3015 - - 14550 - - 13780 - - 14030
12250 - - 5650 - - 3100 - - 14800 - - 14030 - - 14280
12500 - - 5750 - - 3200 - - 15050 - - 14280 - - 14530
14000 - - 6640 - - 4090 - - 16500 - - 15800 - - 16030
EKX 513/515k/515

EKX standard equipment • Regenerative lowering and braking. • Synchronised fork rotation in or out-
• High flexibility: Modular construction Saves energy and reduces wear. side the aisle (automatic process).
and intelligent truck management. • Active energy and battery manage- • DIN A4 writing pad.
• Two-channel, multiple computer ment. • Document holder.
systems (master and safe). • Electro-magnetic spring-loaded brake • Two-part Macrolon windscreen
• 2 RFID readers for zone detection and on load and drive wheel. (moveable) as wind protection.
positioning in narrow aisles. • Flashing warning light during lowering • Enclosed cab (glass version).
• Multiple route and height measure- and travel. • 300 mm tall rear bumper prevents
ment. • Electrically monitored battery lock. damage to the drive compartment.
• TÜV-certified CAN-Bus system; reliable • End of aisle control with speed
data transfer, high flexibility. EKX optional equipment reduction.
• Integrated on-board diagnostics • ‘Lifting and sideshift’ performance • Two-handed controls for two-man
systems. module. operation.
• Spacious, ergonomic cab with low • ‘Residual capacity plus’ performance • Weighing system via auxiliary lift with
entry/exit step. module. display.
• Sprung comfort seat with adjustable • ‘Vmax to 12 km/h’ performance mod- • Modular system of lift / travel and
armrests. Height, tilt and longitudinal ule with optimisation of travel speeds lower cut-out (RFID-controlled).
adjustment. Can be folded for standing in the aisles with rail guidance. • Different designs of electrical converter
operation. • Telescopic forks in various designs (e.g. power supply terminals, printer
• Electrically adjustable control panel (standard or flat design). etc.).
with capacitive two-handed recogni- • Symmetrical fork positioner for lifting • Integrated Jungheinrich personal
tion. loads of different sizes. protection system (PPS optional), fac-
• Graphics colour display; status and • Asymmetrical fork positioner, adjust- tory-fitted integration into the safety
service displays. High level of flexibility ment to load size and sideshift for computer.
thanks to soft key controls. comfortable picking. • Impact protection (operation of two
• Panoramic window made from safety • Mechanical rail guidance in various trucks in the aisle)
glass below railing and in mast pro- profiles. • Rack height selection including load
viding clear visibility. • Wire guidance for precise control in sensing, automatic stacking operation
• Electronic power-assisted steering for the aisle. (stacking accuracy +/- 5 mm).
effortless, precise manoeuvring. • Comfort Plus operator seat with • Warehouse navigation for semi-auto-
• Diagonal travel with speed profiles lumbar support and heating. matic operation.
dependent on travel direction. • Access via PIN code (option for • Two picking spotlights ‘pick by light’
• Simultaneously lifting and lowering individual travel programs). with display of the picking direction.
of main / auxiliary lift. Saves time and • Two LED working lights and LED • Jungheinrich radio data terminals with
makes positioning easier. interior lighting including fan. mechanical and electrical interfaces for
• Smooth speed control of all drives for • Radio and CD player and MP3 inter- material flow management systems.
gentle movement at best efficiency. face. • Laser scanner including holder on the
• Staged cushioning of all hydraulic • Heating in cab. railing or overhead guard.
functions.
EKX 513/515k/515

High level of efficiency from ‘manual’ • System interface for communication • Interface to a Warehouse Control
to ‘automatic’. with warehouse management software System or Warehouse Management
The EKX can be adapted for use in any • Redundant safety cut-outs via emerg- System
warehouse or for any application thanks ency wire guidance frequency or ware- • Load check to ensure correct con-
to its innovative control technology. house management software formity of the pallet size and weight
Irrespective of whether your warehouse • Precise positioning for safe lifting of • Clearly defined hand-over points such
is manual, semi-automatic or fully auto- loads as conveyors, etc.
matic: the EKX has the appropriate tech- • Optional on board profile check with • Defined floor and racking specifi-
nology on board. centring, perimeter check and gap cations
check (telescopic forks) • Automated zone requires restricted
• RFID technology for truck positioning • Built-in charger with busbar oper- access with fencing, etc.
in narrow aisles ation for three-shift operation without
• Inductive guidance with multi-frequen- battery change Design, commissioning and service
cy control • Personal protection system (PPS) from a single source
• Precision distance and height We offer you:
measurement Prerequisite for automation • Design, planning and development
• Active reach control with correction of Automated systems require detailed • Material flow, capacity planning and
the mast backward tilt design to ensure all interfaces are con- calculation of throughput efficiency
• Warehouse navigation with precise ap- sidered. • Fork lift trucks and racking
proach and automatic stacking Our team of specialist engineers will • Hardware and software for warehouse
• Load handling options such as sideshift guide you through the considerations management and control
or telescopic forks which need to be taken into account. • Design and commissioning
Here are a few examples of what should • Service and support for all system
Modules for automation be considered: components
• Automation computer with wireless
system for data transfer
Benefit from the advantages

Pioneer of 3-phase AC technology Energy management module • Large foot well, adjustable knee sup-
Over 150,000 Jungheinrich 3-phase • Doubled energy reclamation through ports.
AC trucks are in use all over the world. regenerative braking and lowering. • Excellent visibility towards the load
This depth of knowledge is reflected in • Longer operating times with one with low swivelling sideshift and clear
today’s drive and control technology: battery charge (up to 2 shifts). view masts.
• Excellent productivity. • Shorter charging times. • Sprung, adjustable and foldable
• Low energy consumption. • Active energy / battery management. comfort seat.
• Effective thermal economy. • Longer battery life. • Electrically adjustable operating con-
• Reduced maintenance and wear. • Battery rollers for quick battery change. sole with colour display.
• Soft key pad (softkey) with number
High productivity RFID floor quality recognition control block.
• AC motors with high torque. (standard) • Individual travel programmes.
• Excellent acceleration and fast cab and • Truck control with transponder tech- • Switchless two-handed operating con-
supplementary lift speeds. nology. cept.
• Simultaneous lifting / lowering of main • Permanent route measuring for exact • Stop position/transfer cushioning of all
and supplementary lift. recognition of all warehouse areas. hydraulic functions.
• Quiet swivelling reach system with high • High flexibility regarding switching and
travel speed. safety functions (aisle end stop, lift / Control and CAN-Bus system
• Travel direction and height dependent travel cut-outs, speed reductions) • All functions are adjustable.
diagonal travel speed profiles. • Optimisation of travel speed profile • Electronically controlled drive wheel
• Fast working cycles with synchronised relative to the floor topology. brake and non-wearing electromag-
swivel (optional). netic laminated brake on load wheels.
Jungheinrich warehouse navigation • Electrically active stabilisers for maxi-
Performance module (optional) for (optional) mum capacities to high lift heights
highest flexibility • Linking the EKX to a warehouse (optional).
• “Lifting” module: Lift speed 0.52 m/ management system (WMS) using a
sec and optimisation of swivel reach radio data terminal or scanner. Commissioning and maintenance
movement with load recognition (EKX • Direct acceptance of the destination in • Fast and safe commissioning through
515). the narrow aisle by the truck computer. teaching process.
• “Swivel reach” module: Maximum • Automatic vertical positioning. • Integrated diagnostic system for
dynamics during stacking in with load • Automatic horizontal position control remote maintenance via modem.
recognition (EKX 513). system. • 1000 operating hours service interval.
• “Floor quality recognition” module: • Automatic stacking operation. • Electronics with non-wearing sensor
Optimisation of travel speed (to 12 • Elimination of incorrect positioning system.
km/h) on warehouse floor conditions through RFID location detection. • The gear oil in maintenance-free and
(in connection with RFID floor control). sealed for life.
• “Capacity” module: Increased residual Ergonomics and comfort • Revolution counter on wheels with
capacities with active stabilisers. • Generously dimensioned entrance into traction control and wear recognition
the cab. on drive wheel.
T_EKX 513/515k/515_052014_en_UK_000

Jungheinrich UK Ltd.
The German production
facilities in Norderstedt and
Head Office: Moosburg are certified.

Sherbourne House
Sherbourne Drive
Jungheinrich fork lift
Tilbrook trucks meet European
Milton Keynes MK7 8HX safety requirements.

Telephone 01908 363100

Fax 01908 363180

[email protected]
www.jungheinrich.co.uk