HPE 3048 840D Manual in English) 3

CNC Turret Punch Press
Instruction Manual
HPE series
 Please read this instruction manual thoroughly before operating or

servicing the machine.
 Please submit this instruction manual with the machine when transferring
the machine to another user.
 Please keep this instruction manual in the readily accessible place for
quick and easy reference。

Contents
Contents
I. Product Outline
1 Purpose and Application ...................................................................... I-1-1
2 Main Specifications............................................................................... I-2-1
3 Dead Zone of Clamps ........................................................................... I-3-1
4 Workpiece Holder.................................................................................. I-4-1
5 Station layout ........................................................................................ I-5-1
6 Floor Layout .......................................................................................... I-6-1
7 Machine Components ........................................................................... I-7-1
8 Control Cabinet Layout ........................................................................ I-8-1
9 Clamp Sensor ......................................................................................... I-9-1
10 Miss
Strip Detector........................................................................ I-10-1
II. Installation Procedure
1 Overview ................................................................................................ II-1-1
2 Hoisting the Machine ............................................................................ II-2-1
3 Transferring the Machine ..................................................................... II-3-1
4 Hydraulic and Air Tube Connection .................................................... II-4-1
5 Primary Power Supply Connection ..................................................... II-5-1
6 Safety Mat Attachment (option) ........................................................... II-6-1
7 Area Sensor Attachment (option) ........................................................ II-7-1
III. Operation
1 Preparation Before Starting the Machine ........................................... III-1-1
2 Names and Functions of switches ...................................................... III-2-1
3 Operation ............................................................................................... III-3-1
4 Example Programme ............................................................................ III-4-1
5 Basic Keyboard Operation ................................................................... III-5-1
6 Input and Output of Programmes ........................................................ III-6-1
i HPE series
Contents
7 List of Tooling Stations ........................................................................ III-7-1
8 Workpiece Holder(Reposition) ............................................................ III-8-1
9 Dead Zone of Clamps ........................................................................... III-9-1
IV. Programming
1 Definition of Terms ............................................................................... IV-1-1
2 Concept of Coordinates ....................................................................... IV-2-1
3 Precautions for Punching .................................................................... IV-3-1
4 Functions of Programme...................................................................... IV-4-1
5 G functions ............................................................................................ IV-5-1
6 M Parameter Operations....................................................................... IV-6-1
V. Maintenance (Electrical)
1 Routine Maintenance ............................................................................ V-1-1
2 Alarm ...................................................................................................... V-2-1
3 Troubleshooting .................................................................................... V-3-1
4 Connection of Power Supply ............................................................... V-4-1
5 Clamp Sensor ........................................................................................ V-5-1
VI. Maintenance & Inspection (Mechanical)
1 Maintenance areas ................................................................................ Ⅵ-1-1
2 Inspection before Operation....................................................................... Ⅵ-2-1
3 Periodic Inspection ....................................................................................... Ⅵ-3-1
4 Functions and Names .................................................................................. Ⅵ-4-1
5 Oil Mist Tooling Lubrication System ........................................................ Ⅵ-5-1
6 Maintenance of clamp spikes..................................................................... Ⅵ-6-1
7 Periodic Replacement of Safety Parts ..................................................... Ⅵ-7-1
8 Lubricating Location List ............................................................................ Ⅵ-8-1
9 Lubrication Method for Auto Index ........................................................... Ⅵ-9-1
ii HPE series
Contents
10 Hydraulic Circuit Diagram .................................................................. Ⅵ-10-1
11 Pneumatic Circuit Diagram ................................................................ Ⅵ-11-1
12 Phenomena and Maitenance of Accidental Machine Problems ..... Ⅵ-12-1
VII. Optional Equipment
 Ⅶ-1 Ball Bearing Table ..................................................................... Ⅶ-1-1
 Ⅶ-2 Tooling Balancer ....................................................................... Ⅶ-3-1
 Ⅶ-3 Miss Strip Detector ................................................................... Ⅶ-4-1
VIII.Tooling
1 Operation Switches............................................................................... VIII-1-1
2 Changing Procedure ............................................................................. VIII-2-1
Ⅸ.Electric Circuit Diagrams
Ⅹ.Main Parts List
iii HPE series

Preface
Preface
Thank you very much for purchasing Yawei-Nisshinbo CNC turret punch press.（hereinafter
referred to as the machine）.
Please read the following instructions carefully before

using the machine:
 The power deviation within (±10%V,±1Hz)can be used.
 The running environment temperature is 5-40℃.
 The running environment humidity is.30-95%.
 The maximum running altitude above sea level is 1000m.
 The transportation and storage environment temperature is -25℃-55℃/70℃.
 Please install the over-voltage protection device in power lines.
 In the end of completed installation,the user should test the machine according to EN 60204-1
Clause 18.2.2 test2.
Incorrect handling of the machine will result in machine

failure or accidents. Please read this instruction manual
thoroughly before using the machine.
 This instruction manual describes procedures for correct operation and simple inspection and
cleaning of the machine. Please read this instruction manual carefully to fully understand the
machine’s functions and safety precautions.
 Don’t operate the machine only by subjective judgment when there is an unclear operation
situation. Read this manual and the Siemens operation manual carefully again to find the correct
operation way
 Please contact our service personnel when transferring the machine to another location. We
will not ensure machine performance if the machine is transferred without consulting us.
 Please feel free to contact our sales offices for any inquiries.
 Please note that the contents of this instruction manual may not completely match the actual
product due to machine improvements.
i HPE series
Preface
Safety Precautions
1. Duty of the customer who purchase the machine:

 The buying party is responsible for the machine operators to do the following jobs
according to the working safety laws and rules.
１) Prepare and submit the project application

Study out an application for installation and transfer of the machine and submit it to
the labor standard charge office for safety inspection and instruction.
２) Define the chief of the operators

Select the best qualified operator as the chief,whose duties are as following:
1. Servicing the mechanical and safety devices;
2. Making necessary decisions when there is something wrong with the machine.
3. Keeping the key of the main switch.
4. Instructing other operators in changing and adjusting toolings.
３) Prevent hazardous situation

The machine can be operated only after being completed the mechanical safety
measures.
４) Train operators for safety.

Give safety instructions to the people who first operate the machine, and to the
people who will do the job of changing and adjusting toolings according to the
“necessary safety rules to mechanical operators”.
５) Check before operation

It is necessary to check before operating the machine in order to discover the hidden
trouble and take remedy for those really troubles for avoid accidents.
６) Do special maintenance on your own

Appoint a special person for servicing the machine at least once per year. Correct all
the unqualified items and keep the checking results and the correcting records.
2. Modifying safety devices and machine is prohibited

 Do not modify any safety devices or the machine. Modifying the control circuit may result
in malfunction of the ram and other units.
 The machine is controlled by CNC controller. Modifying hardware or software may cause
big accident.
Please obey the following notification:

１) Don’t connect keyboard or mouse.
２) Don’t add, change hardware(ROM、SCSI card、PC card、storage etc)。
３) Don’t change CPU board。
４) Don’t install or uninstall the software。
５) Don’t modify windows。
６) Don’t operate Windows system files(control panel、log files)。
７) Except for manufacturing, Don’t install other softwares through CD-ROM、FDD or
AMNC etc。
８) In case virus, don’t use the unknown documents or software。
 Never modify the tool or change its function
i
Preface
The punch tooling is made specially for Turret Punch, do not use it another
way. don’t modify the tooling, otherwise it may cause spit out。
3. Removing or changing the location of safety devices is prohibited
 Do not remove or change the location of any safety devices (e.g. sensor, safety mat) or
covers.
 Do not operate the machine without interlock applied.
4. Adjusting limit switches is prohibited

 Do not adjust the limit switches used for the slide and safety devices. Doing so may result
in injuries.
5. Caution when sheet is larger than table

 When the sheet is larger than the table and extends beyond the edge, it may injure the
operator if they touch it.. Take the stroke of the machine and changes of the work piece,
when machine is running don’t enter. In case any clash, install the assistant(as options)
worktable or safety light screen guide.
6. Caution when observing punch

 If you bring your eyes to punch level to confirm sheet punching, stand away from the
machine and wear safety glasses to avoid chips ricocheting into your eyes.
7. Caution regarding working uniforms

 Wear a uniform that fits comfortably to avoid being caught in the machine, resulting in
serious injuries.
Always wear a safety cap and a pair of safety shoes. Safety glasses, a mask, and gloves
should also be worn if necessary.
8. Switch keys kept by responsible person
 The person responsible for operation shall keep the switch key of the safety device and
the step select switch on the operator’s console.
9. Machine operated and serviced by trained operator.

 The machine shall be operated and serviced by trained operators only.
10. Start-up inspection

 Always perform start-up inspection. Refer to “Maintenance and inspection” in the
Maintenance Section for inspection items.
11. Safety check when starting operation

 Check that there are no operators or obstacles around the machine before starting
operation. The area behind the machine may become a blind spot. Take utmost care.
 Do not place tools or parts on the die and table. Don’t ride on,sit on or lean against the
machine。
 Check and make sure that the covers of the control cabinet and the maintenance section
are closed completely.
 Do not turn the main breaker on and off frequently in short intervals.
 Calculate the need pressure（refer to the calculation method in【Ⅰproducts profile】），

don’t punch work piece exceed the capability of the machine。
 The thickness of the work piece should not exceed the permit thickness。
ii
Preface
 Don’t punch glass、stone or other fragile material; Don’t punch wood, rubber or other
material may cause a lot of clicks; Don’t punch work piece exceed the capability of the
tooling or other punch condition。
12. Removing covers and operating with covers open is prohibited

 Do not remove the covers of the rotating section and the limit switch box and operate the
machine with these covers open. Doing so may result in the operator being caught in the
machine.
13. Safety check when entering the machine’s travel range

 Check and make sure that the machine has completely stopped before entry when it is
necessary to enter the operation range of the machine in order to change the clamping
position or remove the remaining sheet.
 Be careful of your fingers when clamping the sheet.
14. Safety check during operation

 Do not enter the machine and material movement range during automatic operation.
 Turn off the main breaker immediately when power failure occurs.
15. Precautions when operating by multiple operators

 Only operators completely familiar with the operation contents shall operate the machine.
 When multiple operators are working together to load and unload the sheet, carefully
check the safety of each other.
16. Precautions for electric shock

 There are high voltage sections inside the control box. Do not touch these sections, or you
may get an electric shock, resulting in death.
 Be sure to turn power off before opening the control box cover.
17. Precautions for tooling replacement and machine adjustment
 Operators assigned for tooling replacement and machine adjustment must have completed the
special training.
 When replacing tooling, be sure to hold it with both hands and replace tooling station by station.
 When operating the ［TURRET POSITIVE］, ［TURRET REVERSE］or ［INDEX DRIVE］
buttons, it is necessary to be sure there are no unsafe situation after tooling for one station
has been replaced completely. When changing the cover of upper turret or open the
tooling change door of low turret, because of disconnect of contactor, in the auto mode the
auto-index or the punch head will be locked to protect the safety of the operator. Manual
mode or by press the button the turret and the auto index still works, to be easier for the
operator to change the tool. When changing tooling, the operator must be very careful.
When the turret works, keep any part of your body away form the movement part of the
machine.
18. Caution when choose the tooling

 Because of the possibility of splash of the tooling，please use the tooling within
the capability of the tooling. When punch the small round hole or narrow long feature，
there is relation between the smallest size of the tooling and the thickness of the work
piece. as usual practice，the proporation between the smallest size of the punch and the
thickness of the work piece is 2 to 1, it will prolong the life of the tooling. otherwise there
iii
Preface
will be problem.
19. Precautions when a problem occurs

 When any error occurs during operation, press the ［EMERGENCY］switch to stop the machine,
and refer to “Troubleshooting” in Maintenance Section to eliminate the problem.
20. Periodic inspection and self-inspection

 Be sure to conduct periodic inspection and specified self-inspection. Refer to “Maintenance &
Inspection” in the Maintenance Section for inspection items.
 The responsible person shall conduct periodic inspection. The specified-inspection shall be
consigned to a specialized company or shall be conducted by a person qualified for the specified
self-inspection.
21. Precautions for maintenance and inspection

 When conducting maintenance and inspection including cleaning, shut off the air supply and turn
off the primary power supply. Treat the residual air and hydraulic pressure appropriately. Put up
an “UNDER MAINTENANCE” notice board to notify other operators.
22. Regular replacement of safety parts

 Regularly replace the safety parts according to the specified replacement frequency even though
these are functioning correctly. Refer to “Maintenance & Inspection” in the Maintenance Section
for safety parts and their replacement frequency.
23. Precautions when a problem occurs

 Whenever you find that something is wrong with the machine, stop the machine and report
the problem to your supervisor.
24. Hazard labels

Be sure to remember the meaning of each hazard label.
Indicates an imminent hazard that, if not avoided, will

DANGER result in death or serious injury.
Indicates a potentially hazard situation that, if not

WARNING
avoided, could result in death or serious injury.
Indicates a hazard situation that, if not avoided, may

CAUTION result in minor or moderate injury.
Indicates a state that, if not avoided, may result in machine

NOTICE damage.
25. Waring note position
iv
Preface
 Please obey the warning note .Read the warning note carefully and keep the clean.
ⅴ
Preface
ⅵ
Preface
vii
Preface
26. Light screen safety guide protection scale
viii
Preface
27. Warning scale
Warning scale
In the dangerous area, accident may happen because the work piece gets
out of the working area. Please use the assistant worktable or safety guard
to protect.
In the following pages, we mark the area that work piece my exceed and cause danger。
The size of work piece may exceed the request size, or due to the reposition,
the work piece may exceed the dangerous area. Please make sure that
there is not operator or obstacle.
ix
Preface
HPE-3044 serial warning scale:
Note:
1. When operator is in the dangerous area, he may be knocked down by
1250x1250(2000x1250) work piece;;
2. When reposition or the work piece exceed 1250x1250(2000x1250),work
piece may exceed dangerous area .
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Preface
Note:
1. when operator is in the dangerous area, he may knock down by
2000x1250(3000x1250) work piece;
2. when reposition or the work piece exceed
2000x1250(3000x1250),work piece may exceed dangerous area.
xi
Preface
Note:
2500x1250(3500x1250) work piece;
xii
Preface
HPE-3057 serial warning scale
Note:
2000x1500(3000x1500) work piece;
xiii
Preface
3058 机型
Note:
2500x1500(3500x1500) work piece;
xiv
I. Product
Outline
I.Product Outline Product Outline
Hazard labels

Indicates a potentially hazard situation that, if not avoided,

WARNING could result in death or serious injury.
Indicates a hazard situation that, if not avoided, may result

CAUTION in minor or moderate injury.
Indicates a state that, if not avoided, may result in machine

IMPORTANT damage.
I-(1) HPH/HPI series

Contents
1. Purpose and Application ........................................ 1-1-1
2. Main Specifications ............................................ 1-2-1
2.1 Machine specification .......................................... 1-2-1
2.2 Punching force calculation ...................................... 1-2-4
3. Clamping Dead Zone ............................................. 1-3-1
3.1 Role of clamping dead zone ........................................ 1-3-1
3.2 Deadzone dimensions.............................................. 1-3-1
4. Work Holder .................................................... 1-4-1
4.1 Role of work holder ............................................... 1-4-1
4.2 Work holder position relationship ..................................... 1-4-1
5. Station Layout .................................................. 1-5-1
6. Floor Layout .................................................... 1-6-1
7. Machine Components ............................................ 1-7-1
8. Control Box Layout .............................................. 1-8-1
9. Clamp Sensor ................................................... 1-9-1
9.1 What’s the clamp sensor? .......................................... 1-4-1
9.2 Using the clamp sensor............................................. 1-4-1
9.3 Self diagnosis .................................................... 1-4-1
10. Miss Strip Detector ............................................. 1-10-1
10.1 what’s the Miss-Strip Detector? ..................................... 1-10-1
10.2 Using the Miss-Strip Detector ....................................... 1-10-1
10.3 Self diagnosis ................................................... 1-10-2
11. Sheet distortion Detector ........................................ 1-11-1
12. Material feeding stroke of X and Y axes ........................... 1-12-1
13. Safety measures of the machine ................................... 1-13-1
14. Manual adjustment of clamps ..................................... 1-14-1
I-(2) HPE series

1 Purpose and Application
NISSHINBO’s CNC Turrret Punch Press (hereinafter referred to as the machine)is

designed to punch various types of sheet metal for a variety of small-lot or medium-lot production.
Simple program and high speed/high accuracy punching ensures improvement in your productivity.
The processing objects of this machine are metal plates. If you want to punch checkered steel plates
and non-metal sheets or special metals, please consult our company.
I-1-1 HPH/HPI series

2 Main Specifications
2.1 HPE-3044 series
Machine Model HPE-3044

Pressing format Servo drive punching
Pressing capacity
294 kN (30 tonf)
①
Single sheet size 1250× 1250(*) mm
Max. sheet thickness
6.35 mm
②
Max. punching diameter
ø100/ø88.9 (**) mm
③
Max. sheet loading
75 kg
weight④
Max. weight at
45 kg
max.speed ⑤
Turret station layout See Page 5-1
Punching accuracy ±0.10 mm(Circular nibbling: ±0.15 mm)
⑥ (Brush table: ±0.15 mm)
CNC system SIEMENS 802D
No. of controlled axis Simultaneous 5=X, Y, A, C, Z
Table feed rate X ＝ 75 m/min
⑦ Y ＝ 70 m/min
-1
Turret speed 30 min (30 rpm)
Punching frequency X ＝400 / 680 hit/min
⑧ Y = 330 / 600 hit/min
Power consumption
50 kVA
⑨
3
Air consumption 0.25 m /min ANR (250 Nl/min)
Machine weight 13500 kg (13.5 ton)
(*) The auto-repositioning function allows the punching range in the X direction
to be extended two or three times.
(**) Applies to NBK tool only. ø88.9mm for AMADA, WILSON, KETEC and STRIPIT tool.
I-2-1 HPE series

2.2 HPE-3047 series

Pressing capacity
294 kN (30 tonf)
①
6.35 mm
②
ø100/ø88.9 (**) mm
③
Max. sheet loading
145 kg
weight④
Max. weight at
60 kg
max.speed ⑤
⑦ Y ＝ 70 m/min
-1
⑧ Y = 330 / 600 hit/min
Power consumption
50 kVA
⑨
3
I-2-2 HPE series

2.3 HPE-3048 series

Pressing capacity
294 kN (30 tonf)
①
6.35 mm
②
ø100/ø88.9 (**) mm
③
Max. sheet loading
180 kg
weight④
Max. weight at
60 kg
max.speed ⑤
⑦ Y ＝ 70 m/min
-1
⑧ Y = 330 / 600 hit/min
Power consumption
50 kVA
⑨
3
I-2-3 HPE series

2.4 HPE-3057 series

Pressing capacity
294 kN (30 tonf)
①
6.35 mm
②
ø100/ø88.9 (**) mm
③
Max. sheet loading
145 kg
weight④
Max. weight at
60 kg
max.speed ⑤
⑦ Y ＝ 70 m/min
-1
⑧ Y = 330 / 600 hit/min
Power consumption
50 kVA
⑨
3
I-2-4 HPE series

2.5 HPE-3058 series

Pressing capacity
294 kN (30 tonf)
①
6.35 mm
②
ø100/ø88.9 (**) mm
③
Max. sheet loading
200 kg
weight④
Max. weight at
60 kg
max.speed ⑤
⑦ Y ＝ 70 m/min
-1
⑧ Y = 330 / 600 hit/min
Power consumption
50 kVA
⑨
3
① 【Pressing capacity】
I-2-5 HPE series
The Servo drive punching system can provide pressure according to the
actual punching conditions. The Max. punching kN(tonf) of the machine is
294.0kN(30 tonf).Overload punching is prohibited.
Please refer to 「2.2 The calculation of the pressure power required」.
② 【Max. sheet thickness】
The maximum diameter of the tooling(without shear angle) which can press the
6.35mm thickness material is as follows.
Material HPI HPE

Mild steel(tensile strength
φ 37 φ 37
is0.392 kN/mm2)
Stainless steel (tensile
φ 25 φ 25
strength is 0.588kN/mm2)
aluminum (tensile strength
φ 75 φ 75
is 0.196 kN/mm2)
These are expectant value. So if punching with larger tooling, the maching will
stop by the hydraulic pressure release. Overload punching is prohibited in order
to protect tooling.
③ 【Max. punching diameter】
The maximum thickness of material which can press with φ 100mm(for NBK tooling.
AMADA ,WILSON,KETEC or STRIPIT tooling isφ88.9mm) diameter tooling.
Material HPI HPE
mild steel (tensile t=2.3mm/φ 100mm, t=2.3mm/φ 100mm,
strength is 0.392 kN/mm2) t=2.7mm/φ 88.9mm t=2.7mm/φ 88.9mm
Stainless steel(tensile t=1.5mm/φ 100mm, t=1.5mm/φ 100mm,
aluminum steel(tensile t=4.0mm/φ 100mm, t=4.0mm/φ 100mm,
These are expectant value. So if punching more thickness sheet, the maching will
stop by the hydraulic pressure release. Overload punching is prohibited in order
to protect tooling.
④ 【Max. sheet loading weight】
The maximum weight of material which is put on the machine.

With sub-table: maximum 200kg
Without sub-table: maximum 200kg
◆Attention:
Because of long traverse of X-axis, maximum weight is same value.
I-2-6 HPE series

⑤ 【Max. weight at max. speed】
The maximum weight of material which is punched with maximum

speed(X=100m/min,Y=70m/min)on the machine.
·maximum weight is 60kg（1500×2500×2t）
◆Attention:
If the material is more than 60kg, NC unit automatically changes the axis
acceleration, thus the hit rate will change accordingly.
⑥ 【Punching accuracy】Guaranteed accuracy on the machine.
◇±0.1mm(±0.15mm for Brush table)：Normal punch(X and Y axes)

·Punching work size: Mild steel 1219×1219×1.6t/φ 10mm tooling
·Tooling pitch: Linear 100mm Pitch
·Punching speed: Max.speed（X=100m/min ,Y=70m/min）
·Axes/Punching timing: None
◇±0.15mm(In diameter：0.3mm): circular nibbling punch (X and Y axes)
·Punching work size: Mild steel1219×1219×1.6t／φ10mm tooling
·Tooling pitch: Circular nibbling 1.8mm(S=3) Pitch
·Punching speed: Max.speed（X=100m/min ,Y=70m/min）
·Axes/Punching timing: None
Guaranteed accuracy under the above conditions.
⑦ 【Table feed rate】These figures mean Max. table speed with the sheet less
than 60kg.X=75m/min , Y=70m/min.
◆Attention:
If the material weight is more than 60kg, NC unit automatically changes the
axis acceleration, thus it will take longer time to reach the maximum speed.
⑧ 【Punching frequency】These figures mean hit rate on the machine.
◇Hit rate: The punching condition of X=215(340HPI)hit/min, Y=190(320HPI)hit/min

·Tooling pitch: Linear punch 25.4mm Pitch
·Punching head stroke: 6mm
◆Attention:
The figures of punching frequency mean the maximum figure among dispersion.
◇Hit rate: The punching condition of X=300(580HPI)hit/min, Y=260(500HPI)hit/min
·Tooling pitch: Linear punch 1.0mm pitch
·Punching head stroke: 6mm
⑨ 【Power consumption】
28KVA means the total capability of all equipments. All equipments do not work
at the same time. So the actual power consumption may be less than 28kVA.
I-2-7 HPE series

2.2 Calculation of the pressure power required

In general, the calculation of the pressure power required is based on the
following three cases.( Without the case of special Tooling such as Corner
Radius,Cluster tool, Butterfly, key hole and so on.)
1. Pressure required: The way of calculation for registered tool.
The pressing power calculation is based on the material thickness, material
quality(tensile strength)and tooling size.
★ Pressure power(kN)=outside diameter （ mm ） × material thickness(mm) × tensile
strength(kN/mm2 )
(tonf)= outside diameter（mm）×material thickness(mm) ×tensile strength(kgf/mm )/1000
2
Tensile strength is calculated 30% more than standard figure because of the
dispersion of material.The tensile strength is as follows:
・ Soft Aluminum ：0.196kN/mm2 (20kgf/mm2) [Standard： 0.147kN/mm2 (15kgf/mm2)]
・ Hard Aluminum ：0.490kN/mm2 (50kgf/mm2) [Standard： 0.343kN/mm2 (35kgf/mm2)]
・ Mild steel ： 0.490kN/mm2 (50kgf/mm2) [Standard： 0.343kN/mm2 (35kgf/mm2)]
2 2
・ Stainless steel： 0.735kN/mm (75kgf/mm ) [Standard： 0.539kN/mm2 (55kgf/mm2)]
2. Pressure required: Tooling size method

・If the actual tool diameter is not determinate, the pressing power
calculation may be based on the material thickness, material
quality(tensile strength)and the maximum outside diameter of the tooling.
・The calculation of pressing power is the same as “1 )calculation method”.
・The relation between maximum size of tooling and maximum length of tooling
is as follows:
 ＮＢＫ LONG
Tooling size Max. diameter (mm) Maximum outside (mm)

ＡＬ φ １０３５
ＢＬ φ ３０９５
ＣＬ φ ５０１６０
ＤＬ φ １００３１５
 ＮＢＫ STANDARD

Ａ φ １５５０
Ｂ φ ４０１３０
Ｃ φ １００３１５
I-2-8 HPE series
 AMADA LONG, WILSON, KETEC

１／２″ φ １２．７４０
１－１／４″ φ ３１．７１００
２″ φ ５０．８１６０
３－１／２″ φ ８８．９２８０
４－１／２″ φ １１４．３３６０
 AMADA SHORT
１－１／４″ φ ３１．７１００
２″ φ ５０．８１６０
３－１／２″ φ ８８．９２８０
 STRIPPIT
１－１／４″ φ ３１．７１００
３－１／２″ φ ８８．９２８０
3. Pressure required: Variable tensile strength method

・The figure of tensile strength can be altered when the tensile strength is
more than standard.
・The calculating value is as follows:
・
Standard value Calculating value
No Material
kN/mm2（kgf/mm2） kN/mm2（kgf/mm2）
Soft Aluminum 0.196 (20) ≤ Calculating figure ≤

１ 0.196 (20)
0.392 (40)
Hard Aluminum 0.490 (50)≤ Calculating figure≤

２ 0.490 (50)
0.981 (100)
Mild steel 0.490 (50) ≤ Calculating figure≤

３ 0.490 (50)
0.981 (100)
Stainless 0.735 (75) ≤ Calculating figure≤
４ steel 0.735 (75)
1.471 (150)
I-2-9 HPE series

3 Clamping Dead Zone

・
3.1 Role of clamping dead zone
・The machine’s clamps move above the die. This facilitates

programming as clamps will not collide with the die.
・The dead zone is provided to prevent the clamps from being punched.
3.2 Dead zone dimensions
・The dead zone dimensions vary depending on the

tooling size as listed in the table below.
・(The dead zone dimensions shown below are for the
machine equipped with clamp sensor.)
Unit: mm
Dimension X1/X2
Tooling type Tooling size Dimension Y
ClampA ClampB ClampC
Wilson A(1/2”) 63/81 81/63 81/63 35
KETEC B(1-1/4”) 74/92 92/74 92/74 55
C(2”) 105.5/123.5 123.5/105.5 123.5/105.5 65
D(3-1/2”) 105.5/123.5 123.5/105.5 123.5/105.5 85
Note：Dimension X has a margin of error of ５mm one way or the other.

Notes
1. The use of clamp sensors increases dimension X for the dead zone of
each clamp by 18 mm.
(This does not affect dimension Y.)
X
X1 X2
L
Normal dead zone 18
Dead zone Y
Clamp
Clamp sensor
2. The clamp sensor is provided beside each clamp.
The clamps are designated A, B…from the left when looking at the
front face of the carriage.
Turret
Locate-pin
A B C
ＸCarriage
Clamp sensors are provided on the right of clamp A and the left of
clamp B and clamp C.

4 Work Holder
4.1 Role of Work Holder
Although the X traverse stroke of the machine is 1250mm(3044type)、

2000mm(3047type)、2500mm(3048type), using the work holder enables you
to punch longer sheets.
4.2 Work holder position relationship
The illustration below shows the positions of the work holder and
punch center.
Punching centre
Work holder
40mm(26,36LA2)
60mm(38,40LA2)
400mm 400mm
Locate-pin
1060mm(※)(1930) (2418.5)
Clamps
※ The value 1060 mm(3044type) (1930mm-3047type) (2418.5mm-3048type)

may vary slightly depending on different machines.
Attention：
Min. sheet width possible for repositioning （Y）：50 mm

Min. input value of the repositioning programme command（Y）：115 mm

5 Station Layout
26LA2
※Option: The key angle can be changed.
Tool Type Tool size Qty. of station No. of station

１／２” ~φ 12.7 0-90°-9；45-135°-1 2~6、15~19
１－１／４” ~φ 31.7 0-90°-9；45-135°-1 9~13、22~26
２” ~φ 50.8 2 7、20
３－１／２” ~φ 88.9 2 8、21
Auto Index
1－１／4” ~φ 31.7 2 1、14
Total 26
I-5-1 HPE series

38LA2(B)

１／２” ~φ 12.7 0-90°-16 402~404 、 407~411 、
413~415、418~422
１－１／４” ~φ 31.7 0-90°-16 102~104、107~111、
413~415、418~422
２” ~φ 50.8 2 305、316
３－１／２” ~φ 88.9 2 306、317
Auto Index
1－１／4” ~φ 31.7 2 301、312
Total 38
I-5-2 HPE series

38LA2(D)

１／２” ~φ 12.7 0-90°-16； 103 、 403 、 406~417 、
45-135°-1 420~422
１－１／４” ~φ 31.7 0-90°-14； 106~117、120~122
45-135°-1
２” ~φ 50.8 2 304、318
３－１／２” ~φ 88.9 1 319
4－１／２” ~φ 114.3 1 305
Auto Index
３－１／２” ~φ88.9 2 301、302
Total 38
I-5-3 HPE series

40LA2

１／２” ~φ 12.7 0-90°-17;45-135°-1 103、403、406~418、
421~423
１－１／４” ~φ 31.7 0-90°-15;45-135°-1 106~118、121~123
２” ~φ 50.8 2 304、319
３－１／２” ~φ 88.9 2 305、320
Auto Index
３－１／２” ~φ 88.9 2 301、302
Total 40
I-5-4 HPE series

6 Floor Layout
6.1 HPE-3044 series
I-6-1 HPE series

6.2 HPE-3047 series
I-6-2 HPE series

6.3 HPE-3048 series
I-6-3 HPE series

6.4 HPE-3057 series
I-6-4 HPE series

6.5 HPE-3058 series
I-6-5 HPE series

7 Machine Components
1. Turret driving and positioning 6. Carriage

sections
2. ram control unit 7. Table
3. punch unit 8. Control box
4. Turret 9. Tooling change
5. Clamp
HPE series
I-7-1 HPE series

8． Control box layout
Refer to “ Ⅲ -2-1 Names and Functions of switches ” in the Operation Section for
details.

9． Clamp Sensor
9.1 What is the clamp sensor?
The clamp sensor is a device that can immediately stops the machine if any sheet is
stripped from a clamp during the execution of a G-code, which can be detected by
signals from clamp sensors.
The clamp sensor is provided beside each clamp. The clamps are designated A and B
and C from the left when looking at the front face of the carriage.
turret
A B C
Ｘcarrige
Clamp sensors are provided on the right of clamp A and the left of clamps B and C.
Notes:
represents a clamp sensor.
9.2 Using the clamp sensor
There is a select(ON/OFF) switch provided on the control cabinet to turn the clamp
sensor on and off. Set this switch to ［ON］to enable detection. If all sensors become
off during punching process, the control system will give alarm.
9.3 Self-diagnosis
Clamp sensor is off.
Meaning ：A sheet was stripped from a clamp by 1 mm or more during

the punching process.
Recovery : Press the ［RESET］ key on the keyboard. Correct the

sheet position and restart the process.

10 Miss-Strip Detector(Option)
10.1 What is the Miss-Strip detector?
The miss-strip detector brings the machine to a stop when strip error occurs in the
tooling. The detector is enabled when the switch is set to ［ON］.
10.2 Using the Miss-Strip detector
１． Miss-strip can be detected by

conducting the ram head and the punch Fig.of the inspection device
tool.
Ram
● No alarm: The tool head is touching the
ram head when the ram goes up.
● Alarm “Miss-strip”: The tool head is

separated from the ram head when the ram Ram head
insulation
goes up. Flex. Cable
Punch
２． A select switch (ON/OFF) is provided Select switch on the

on the control box to enable or disable
control cabinet
the miss-strip detector. Check before
punching.
Miss-Strip Detector
OFF ON
Notes：
1. When the miss-strip detector is

enabled, the hit-rate of the punching
may decrease about 10 hit/min by
confirming the upper tool’s
position every ram lifting.
2. If punching without tool, alarm
occurs when the miss-strip detector
is enabled.

10.3 Self-diagnosis
Miss-strip has occurred.
z Meaning ：Miss-strip has occurred during punching process. Ram and each axis
stop immediately at the current position.
z Recovery ：Press [RESET] key on the liquid crystal screen. Set the material
properly before starting punching again. If starting from the
middle of the program, be sure to re-start from the block where
machine stopped.
Notes：
The miss-strip detector is an option and not incorporated as standard equipment.

11 Sheet distortion Detector
11.1 What is the sheet distortion detector?
The sheet distortion detector brings the machine to a stop when the material touches
the switch because of the over forming of the material during punching. The two
switches are installed at the bottom of the two repositioning cylinders respectively.
This function can protect the maching from being damaged by the material striking.
11.2 Using the sheet distortion detector
When the sheet distortion detector is enabled,an alarm is shown on the screen
“700063 Sheet is distorted”.The machine stops. Press [HOME] key .Unload the
material and correct the forming part. Load the material properly again. Press [NC
BROKE SEARCH] key on the liquid crystal screen.The machine will continue the
punching work from the broke point.

12 Material feeding stroke of X and Y axes
Turret stations A(inch) a(mm)

26LA2, 36LA2 1.575 40
38LA2,40LA2 2.632 60
Machine
B(inch) b(mm) C(inch) c(mm) D(inch) d(mm) E(inch) e(mm) F(inch) f(mm)
model
HPH(I)-
41.732 1060 49.213 1250 50.984 1295 49.213 1250 49.409 1255
3044
HPH(I)-
75.984 1930 49.213 1250 50.984 1295 78.74 2000 78.937 2005
3047
HPH(I)-
95.217 2418.5 49.213 1250 50.984 1295 98.425 2500 98.622 2505
3048
HPH(I)-
75.984 1930 59.055 1500 60.827 1545 78.74 2000 78.937 2005
3057
HPH(I)-
95.217 2418.5 59.055 1500 60.827 1545 98.425 2500 98.622 2505
3058

II.Installation
Procedure
II. Installation Procedure Installation procedure
Hazard labels



Indicates a state which, if not avoided, may result in

IMPORTANT machine damage.
II-(1) HPH/HPI series

II. Installation Procedure Installation procedure
contents
1. Overview and Installation Drawing ................................. II-1-1
2. Hoisting the Machine ............................................ II-2-1
3. Transferring the machine ......................................... II-3-1
4. Air Tube Connection ............................................. II-4-1
5. Primary Power Supply Connection................................. II-5-1
6. Safety Mat Attachment (Option) ................................... II-6-1
7. Area Sensor Attachment (Option).................................. II-7-1
II-(2) HPH/HPI series

II. Installation Procedure Installation Procedure
1.1 Overview
This section describes precautions for installing the turret

punch press HPE series to ensure safe and smooth installation.
II-1-1 HPE series

1.2 Installation Drawing of HPE series

HPE-3044 series
No. Drawing No. Name Quty. Remark

1 H4-0500900 Screw 4
2 H4-0500800 Screw nut 4
3 H4-0500100 Plate 3
4 H4-0500300 Plate 1
5 C16-100 High anchor 8
6 GB/T70.1 Screw 4
7 GB/T93 Spring washer 16 4
8 H4-0500900 Screw 2
9 H4-0500800 Screw nut 2
10 H4-0500700 Plate 2
Note: Machine installation method: Installed directly on the usual cement workshop floor,fixed by high
anchors shown in the above drawing(No.5). Thickness of the cement floor: 150mm or over.
II-1-2 HPE series

HPE-3047 series

1 H4-0500900 Screw 4
2 H4-0500800 Screw nut 4
3 H4-0500100 Plate 3
4 H4-0500300 Plate 1
6 GB/T70.1 Screw 4
8 H4-0500900 Screw 2
9 H4-0500800 Screw nut 2
10 H4-0500700 Plate 2
II-1-3 HPE series

HPE-3048 series

1 H4-0500900 Screw 4
2 H4-0500800 Screw nut 4
3 H4-0500100 Plate 3
4 H4-0500300 Plate 1
6 GB/T70.1 Screw 4
8 H4-0500900 Screw 2
9 H4-0500800 Screw nut 2
10 H4-0500700 Plate 2
II-1-4 HPE series

HPE-3057 series

1 H4-0500900 Screw 4
2 H4-0500800 Screw nut 4
3 H4-0500100 Plate 3
4 H4-0500300 Plate 1
6 GB/T70.1 Screw 4
8 H4-0500900 Screw 2
9 H4-0500800 Screw nut 2
10 H4-0500700 Plate 2
II-1-5 HPE series

HPE-3058 series

1 H4-0500900 Screw 4
2 H4-0500800 Screw nut 4
3 H4-0500100 Plate 3
4 H4-0500300 Plate 1
6 GB/T70.1 Screw 4
8 H4-0500900 Screw 2
9 H4-0500800 Screw nut 2
10 H4-0500700 Plate 2
II-1-6 HPE series

2 Hoisting the Machine
A crane ( 215kN(22tonf) or more ) is used to hoist the machine.

Hoisting procedures are described below.
Detailed drawing: HPH4-05-90100(Hoisting diagram).
1)Remove the covers from the top of the machine(M8 bolts) (and the covers
outside of the hoisting holes)(M6 bolts). These covers are normally removed
and packaged with other units when the machine is shipped.
2) Attach four shackle bolts(every safe load limit: 78.4kN(8 ton) or more) to
the right and left holes(ø100mm) on the upper section of frame “O” on the
front and back of the machine.
3) Use the soft cables below to hoist the machine:
ø30mm x 2000 mm（4 pcs）(every safe load limit: 78.4kN(8 ton) or more)
Attach the cable to the hook so that it is not twisted.
Use the cable sizes shown above or more.
The above sizes are simply a reference. Slightly longer cables are acceptables.
Make sure that the hoisting position (center of gravity) is about 2100 mm from
the rear edge of the machine.
Do not use a cable shorter than the above size. Failure

to do so may damage the wire, resulting in death or
WARNING serious injuries.
4) When using a cable of the above size, the machine is hoisted when the
hoisting hook is approximately 4100 mm from the floor. When you install the
machine on a stand, use a crane that can be raised to a height of 4100 mm plus
the height of the stand.
II-2-1 HPH/HPI series

Detailed drawing: HPH4-05-90100
Four lifting wire-ropes (＞￠30)(with size

Height between the crane hook and the φ30x2300 and every safe load limit:
machine bottom 58.8kN(6 ton) or more
Four lifting shackles
every safe load limit: 78.4kN(8
ton) or more
II-2-2 HPE series

II.Installation Procedure Installation Procedure
3 Transferring the Machine
The weight of main body of the machine is as follows:

HPE-3044 - 15,000Kg(15ton).
HPE-3047 - 16,000Kg(16ton).
HPE-3048 - 18,000Kg(18ton)
HPE-3057 - 20,000Kg(20ton)
DANGER HPE-3058 - 22,000Kg(22ton)
Transferring the machine shall be consigned to a
specialized company. The personnal from this company
shall transfer the machine horizontally over a level
floor, observing the procedure below. Failure to do so
may result in serious injury or machine damage.
Detailed drawing: HPH4-05-0140 0 -02(Transfer using rollers)
<Machine transfer procedure>
1) Lower the hoisted machine onto four rollers placed on the level floor so
that the jacks at the four corners of the machine are each placed on a
roller.(See the detailed drawing.)
Precaution: Place a cloth between the jack and the roller to prevent
damage to the threaded section of the jack, hampering smooth
insertion of the bolt.
2) When the jacks at four corners of the machine are placed on all four
rollers, stop the crane while the cable is still taut. Correct the roller
position and direction, and then insert a round bar(φ18x100L)through the
hole in the center of the level bolt and the one in the center of the
roller. This prevents deviation of the machine and roller.
3) Lower the crane gradually, checking that the machine does not slide.
5) Thread the cable through the hole in the stiffening rib of the leveling bolts provided in the
transfer direction (one on the right and one on the left). Move the machine using a forklift or
hoisting which secured to a solid foundation.
Attach a cloth to any points the stiffening rib and cable contact the machine.
Also, remove the cover in the transfer direction when it may contact the cable.
6) When the machine has been transferred to the installation location, remove the rollers one
by one using a fixed crane(294(30 ton) or more) and hydraulic jack(78.4kN(8 ton) or more),
and mount the machine on the foundation plate.
<Roller requirements>
 Capbility: 58.8kN (6tonf) or more /roller
II-3-1 HPE series

• Use rollers whose direction can be changed easily with a jack.
• Use rollers that can be used on a concrete surface.
• Recommended roller: W-6US NEW TIR ROLLER(made by TIR CORP.)
Detailed drawing ： HPH4-05-0140 0 -02（only for reference）

4 Air Tube Connection(from air source to the machine)
Air tubes from air source to the machine for clamping, repositioning, and
knocking and so on need to be connected.
This section describes the air tube connection procedure.
1) Air tube connection procedure
Air cylinders and ejectors are used for sheet clamping, knocking, and
repositioning, so air tubes from air source to the machine need to be
connected.
The connection coupler is a 1/4" female thread coupler. The user shall
prepair air tubes (tube size: TU1209 or more) from the air source for
connection to the coupler on the machine.
3
Precaution: Air consumption of the machine is 0.25 m /min, ANR（250 NL/min）.
Use a compressor with a capacity of 2.2 kW or more.

Air tubes from the air source to the machine should have a diameter of
3/8” or more. (Using a tube thinner than 3/8” may result in
insufficient air supply, causing an alarm.)
Detailed drawing: The air tube connection drawing is as follows.

Detailed drawing:（Air tube connection drawing）.

5 Primary Power Supply Connection
Follow the procedure below to connect the primary power supply.
〈Parts prepared by user〉

2
• Primary wiring: Four-core each should have a diameter of 6mm or more (R，S，
T，E )cables(whose length depending on the installation site, at user’s
option).
• Crimped terminal that can be secured with M8 bolt
• Install a main power switch between the plant transformer and the
transformer of the machine. (Capacity of power switch circuit breaker is
equivalent to 100A)
〈Primary power supply connection procedure〉
1) Turn off the main power switch .
Turn off the main power switch. Failure to do so may

WARNING
result in death or serious injury due to electric shock.
2) Connect the primary wiring(R,S,T,E wires of four-core cable, each should have
2
a diameter of 6mm or more, entering through the lower hole of the machine
transformer) to the the upper terminal-row of 230v or 460v (selected according
to the outer voltage).
3) The output wiring of the machine transformer is connected from the terminal-
row of 380v and comes out from the lower hole of the machine transformer.
4) The secondary wiring(L1,L2,L3,PE wires of four-core cable, each should have a

2
diameter of 6mm or more) is connected to the terminal-row situated at lower
left of the machine through the hole at the bottom right of the control box.
L1，L2，L3 cores of the cable are connected to the terminal-row, PE connected

to the right ground-row.
5) Be sure to let the cable longer than the right length and fix it to the
wallboard of the control box.
6) ON the machine, close the circuit breaker and press the Ready ON switch to
check whether the pump inside the hydraulic unit rotates in the direction
shown by the arrow mark.
【Notice】Rotating the pump in wrong direction for extended period can cause
the damage of the pump.
By pressing the Ready ON switch and then OFF switch, rotate the main motor
momentarily and check the rotating direction of the electromotor if it
rotates in the direction shown by the arrow mark on the electromotor.

(It is easier to check the rotating direction when the Ready switch is turned
OFF and the rotation has slowed down.)
If the direction of electromotor rotation is not correct, interchange the

connections of L1 and L3 for checking once again.
Be sure to turn off the main power switch before

attempting to interchange the connections of L1 and L3.
WARNING
Failure to do so may result in death or serious injury
due to electric shock.

6 Safety Mat Attachment(Option)

This section describes the optional safety mat attachment procedure.
Be sure to attach the safety mat when installing the machine.
Refer to the following drawing for the safety mat attachment position.
Detailed drawing: HPH4-8000100(HPH(I)-3044 Safety mat attachment drawing)
HPH4-8000200(HPH(I)-3047 Safety mat attachment drawing)
HPH4-8000500(HPH(I)-3048 Safety mat attachment drawing)
〈Safety mat specifications〉
• Safety mat format (recommended mat) : SMT(made by BRIDGESTONE)

• Safety mat size : See
detailed drawing HPH4-8000100, HPH4-
8000200,HPH4-8000500
• Safety mat circuit format : 4-lead 24VDC
(wire breakage sensor provided)
〈Attachment procedure〉
1) Refer to the detailed drawing HPH4-8000100 and determine the position of the safety mat.
2) Secure the periphery of the safety mat with clips to prevent the mat from
shifting.
3) Connect the safety mat cable to the control box.(Refer to the electrical
circuit diagram for connection.)
• Connect the white(W) and black(B) wires of the first safety mat to the +24V
terminal and (GND) terminal on the control box respectively.
• Connect the green (G) and red(R) wires of the first safety mat to the
white(W) and black(B) safety mat wires respectively.
• Serially connect the wires of the other safety mats in the same way.
• Connect the green(G) and red(R) wires of the last safety mat to the two terminals on the
control box respectively.
+24V 緑緑
C ontrol
box W G W G O ther W G
SW 黒 SW 黒 SW
safety m ats
KAM (G N D ) B S afety m ats R B S afety m ats R B S afety m ats R
C onnect the crim ped term inal to the connector correctly.

P rotect the connected w ire w ith isolators(N IP P O LE X ).
W: white B: black R: red G: green

4) Check the operation of the safety mats.
Detailed drawing： HPH4-8000100（Safety mat attachment drawing of 3044

series）

Detailed drawing ：HPH4-8000200（Safety mat attachment drawing of 3047

series）

Detailed drawing ：HPH4-8000500（Safety mat attachment drawing of 3048 series）

7 Area Sensor Attachment(Option)
This section describes the optional area sensor attachment procedure.
Be sure to attach the area sensor when installing the machine.
Refer to the following drawing for the attachment location of the area sensors
and safety bars.
Detailed drawing: HPH4-8000300(Safety bar attachment drawing of 3044 series).
HPH4-8000400(Safety bar attachment drawing of 3047 series)
HPH4-8000600(Safety bar attachment drawing of 3048 series)
〈Parts to be used〉
• Area sensor(beam emitter) : MSLS02-25071(1 set)

• Area sensor(beam receiver) : MSLE02-25011(1 set)
• Stand for Area Sensor : Stand for MSL 500(2 pcs)
• Mirror and mirror stand ：1015041（2 pcs）
（Parts above are made by SICK OPTIC-ELECTRONIC K.K.）
• Safety bar : One each for right
and left sides
〈Attachment procedure〉
1) Refer to the detailed drawing HPH4-8000300, HPH4-8000400 and determine the

position of the safety bar and mirror stand.
Attach the area sensors to the safety bar 400mm and 900mm above the floor.
2) The light emit by the projector makes the receiver ON,fix the uprights with
base bolt.
3) Attach the safety plug to the machine and secure the chain.
4) Check the operation of the area sensors.

Detailed drawing：HPH4-8000300（Safety bar attachment drawing of 3044series）


Safety guard fence Ⅱ

Safety guard fence Ⅰ
Safety guard fence Ⅱ

Safety guard fence Ⅰ
Area Sensor column(Receiver)
Area Sensor column(Emitter)
Mirror column C Mirror column D

II-7-5 HPE series

Safety distance
Safety distance S=1600[mm/s]×(tAOPD+tInterface+tMachine)[s]+850[mm]
tAOPD=8ms
tInterface=10 (relay)
tMachine=20ms
Result:S=1458mm
When punching a plate with 3000 width ,it may move beyond the working table
about 500mm,so the S value in X direction should not less than 2000mm,while
other diretions not less than 1458mm.
Operating instructions
When the safety laser is interrupted,press the reset button on mobile
operating platform.
When the red light is off,press the start button and repeat starting steps.
II-7-6 HPE series

Ⅲ.OPERATION
SIEMENS 840D System
Ⅲ.Operation Operations
Hazard Label
Danger——Indicates an imminent hazard that,if not

危険 avoided,will result in death or serious injury.
（DANGER）
Warning——Indicates a potentially hazard situation

警告 that, if notavoided, could result in death or serious
（WARNING） injury.
Caution——Indicates a hazard situation that, if not

注意 avoided, may result in minor or moderate injury.
（CAUTION）
重要 Notice——Indicates a state that, if not avoided, may

（NOTICE） result in machine damage.
Content(840D) Ⅲ-(1)
Content
1 Preparation Before Starting the Machine...................................................................... Ⅲ-1-1
2 Switchenames and functions ........................................................................................... Ⅲ-2-1
3 Operation .......................................................................................................................... Ⅲ-3-1
3.1 Start- up ..................................................................................................................Ⅲ-3-1
3.2 Shut down...............................................................................................................Ⅲ-3-2
3.3 Alarm......................................................................................................................Ⅲ-3-3
3.4 Machine origin .......................................................................................................Ⅲ-3-4
3.4.1Mechanical coordinate ................................................................................... Ⅲ-3-4
3.4.2Sheet setup......................................................................................................Ⅲ-3-4
3.5Automatic punching ................................................................................................Ⅲ-3-5
3.5.1 StartAutomatic punching ...............................................................................Ⅲ-3-5
3.5.2 Stop Automatic punching ..............................................................................Ⅲ-3-8
3.6 图形模拟 Graphic simulation ............................................................................... Ⅲ-3-9
3.7 程序编辑 Programme edit .....................................................................................Ⅲ-3-11
3.7.1 程序搜索 Programme seaching ...................................................................Ⅲ-3-11
3.7.2 程序编辑 Programme edit ........................................................................... Ⅲ-3-11
3.7.3 程序保存 Programmesave ...........................................................................Ⅲ-3-15
3.7.4 程序新建 Programme built ..........................................................................Ⅲ-3-17
4 Programme samples......................................................................................................... Ⅲ-4-1
5Basic operations ................................................................................................................ Ⅲ-5-1
6Program input & output................................................................................................... Ⅲ-6-1
7 Tooling list ........................................................................................................................ Ⅲ-7-1
8Workpiece Holder(Repositioning) ................................................................................... Ⅲ-8-1
9 Clamping dead zone ......................................................................................................... Ⅲ-9-1
Content(840D) Ⅲ-(2)
1. Preparation Before Starting the Machine

Check and prepare the following before stating the machine.
1. Preparation Before Starting Ⅲ-1-1

the Machine
2. Switch names and functions

１）Power Switch
When the POWER switchis set to the OFF (0)(horizontal) position,no power is supplied to the
machine.
To supply power,turn the switch 90°clockwise to the ON(I)(vertical) position.
To stop power supply,turn the switch 90°counterclockwise to OFF.
电源关电源开
ON(I) ON(I)
OFF(O) OFF(O)
Turn the POWER switch on and off frequently in short intervals may cause the NC unit to malfunction,
so please observe the following.
 Power switch must be at OFF position before turning it on.

 Do not turn the POWER switch on and off frequently in short
注意
（CAUTION intervals.
 Wait at least 5 seconds before turning on the POWER switch
after turning it off.
2.Switch names and functions Ⅲ-2-1

Below picture shows the function of operation panel.
Axis choosing
switch
Rate choosing
button
Function button
RESET STOP START

2）Emergency stop switch
Use EMERGENCY switch to stop the machine immediately in an emergency.

The switch is locked when it is pressed. To reset the switch, turn it clockwise.
Don’t press the switch at common situation!If you press the switch
注意
when the axis is running with high speed,the axis can be out of control
（ CAUTION
and lead to an accident.
3）Axis choosing switch
Choose the X,Y,T or C axis by turning this switch.
4）Maual operation button[-]
Press the button,X or Y axis will move at minus direction on manual mode.
5）Maual operation button[+]
Press the button,X or Y axis will move at positive direction on manual mode.
6）Rate choosing button
Choose the running rate by press differen buttons.
7）Servo starting button [READY]
Press the button,the ram servo drive will start,and punching machine will be ready to run.
8）Ref. point searching button [REF]
Press this button and“Home” button when turn on the punching machine every time,X,Y,T and C axis will
go to reference point.Or the machine cannot work properly.Also you can press the Axis choosing switch
and Maual operation button [+] to let one axis back to reference point.
9）Back to reference point button[HOME]
Press this button and[REF] button to execute the Reference function.If the machine is not at the loading
point when finish the processing,press this button,the machine will be back to the Ref. point.
10）Manual button [JOG]

Press this button,machine will be on manual mode.X and Y axis can move manually by pressing the Axis
choosing switch and manual operation button[+][-].T and C axis can move manually by pressing the Axis
choosing switch and Positive reverse button on the electric cabinet.
11）MDA button [MDA]
Press this [MDA] button,manually programming on the display screen.
12）Auto button [AUTO]
Press this[AUTO] button,machine will turn to auto mode.
13）Clamps seraching button [CLAMPS SEARCH]
After Ref. Searching,machine will start the clamps searching function.There is no need to press this button at
common situation.But if any clamp is moved during processing,please press this button and read the clamp
position,or machine will give an alarm.
14）Clamp on/off button [CLAMP]
This button has the same function like the foot pedal,to clamp the sheet.
15）No punching button [NO PUNCH]
Press this button,ram will be fobidden to punch.But X,Y,T and C axix will move normally.Press this button
during processing,turn off the light,the ram will recover punching function immediatly.
16）Reset button [RESET]
When alarm is removed,or ermergency stop button is released,press this button,machine will recover and be
ready to run.
17）Stop button [STOP]
During the movement of machine,press this button,machine will stop.The fuction is the same like the [KEEP
feeding] button.After processing,this button light will also come on.
18）Start button [START]
When programme is transmited to the processing display,or after programing under [MDA] mode,press this
button,machine will start processing immediatly.

3. Operation
3.1 Start-up
Please prepare and confirm all the steps in the following sequence,before start turret punching
machine.
Operation sequence Notes
1. Set the POWER switch to ON

position.
Check if the circuit breaker is turned on,when the power
Turn the switch 90°clockwise
cannot be turned on.
to the ON(I) postion(vertical)
position.
Press the [Yawei] icon on the screen and enter the

2. Check NC is up and running. system.Wait till the program management interface comes
before any operation.
3. Start water cooling device

Press the [Ready] button on control
If the water cooling device cannot start up,check the
panel.When the indicator light
emergency stop switch is released or not.
on,the water colling device will
start running.
Check the clamps closed or not.If not,press [CLAMP] button,or

4.Clamp checking
press the foot pedal.Make sure the clamps close first.
Confirm if it is necessory to press the [strip-off detector]

5. Strip-off detection
button
6.Press the [Reset] button on

Press the reset button to remove some invalid alarms
control panel
If machine does not come back to Ref. Point,pleasse do the

7.Check machine comes back to
reference searching operation as the instruction of [REF]
Ref. Point or not
button.
If the rate is too low,the machine’s moving speed will be very

slow,and machine even can not move when choose 0%.If the
8.Check the rate choosing button rate is to high,the moving speed will be very fast,and probably
on control panel meet some risks.Normally,adjust the rate around 50%-60%
when turning on the machine.Once the machine work
normally,adjust the rate accordingly.
3.Program samples Ⅲ-3-1

9.Press the [Pro. Ctrl.] button on the screen
10.Choose one programme and After pressing the [LOAD] button,press the [AUTO] button
press the [LOAD] buttom on control panel,and will show the programme selected.
Confirm processing shape before running the program and

11.Press[DISPLAY] button
processing.
Before execute the programme,check and confirm the tools

12.Press the [TURRET
installed on the turret and tools in the programme are
TOOL]button,and check the tools.
one-to-one correspondence.
12Fixing the workpiece

Open the clamp,rise the locate
注意
pin,put the workpiece close to the （CAUTION）
locate pin and clamp,adjust and
clamp the workpiece.Shut down the Watch you hand when the clamp is closing.
locate pin at lasy
13.Start
Press the [START] button on
If the programme stops during the automatic processsing,press
control panel or the activate button
this button,the processing will resume from the stop position.
on the beam.Then the processing
start.
14.Feedhold
If press the [STOP] button on
control panel or the pause button The processing will pause,if press this button during
on carriage during the automatic automatic processing,
processing,the processing will
pause.
3.2 Shut down

Shut off the power when finish processing.Please follow the steps below.
1.Shut off the water cooling device

Press the [Ready] button on control
注意
panel,when the indicator light off,the
（CAUTION）
water cooling device will stop running.
2.Shut off the power Please confirm the turret pin is plugged in
Turn the switch 90°counterclockwise to before shut off the water cooling device.
[OFF] position.

3.3 Alarm
When system give out alarms,punching machine will take an emergency stop according to the
priority.
The punching machine will take below actions:
1) Each axis in motion stops immediately
2) All mechanical outputs are turned OFF, closing the clamps.
3) The [EMERGENCY] message appears at the top left of the NC screen (LCD screen).
An emergency stop may be caused if:
1) The [EMERGENCY] switch is pressed. (Turning it clockwise can reset the switch)
2) The axis amplifier (driver) or motor is defective.
3) The compressed air pressure drops.
4) The CNC unit is defective.
See ‘Maintenance Section’ for detailed alarm descriptions and their solutions.
5) The door is open.
6) Other conditions related to options used.
An [EMERGENCY] stop causes the machine’s ready state to be canceled.
The machine can not be set to the ready state immediately after the emergency stop or an alarm
state. Be sure to reset the Alarm State first. Press the [RESET] key to enter the ready state.

3.4 Machine origin

3.4.1 Machine coordinates(MDI mode)
The carriage moves in the direction below:
The direction toward the locate-pin is positive (+) for X-axis.
The direction away from the turret is positive (-)for Y-axis.
内夹钳前夹钳
Y Y
－－
X X
机械原点
机械原点
0 0
＋＋
＋ 0 －＋ 0 －
The distance to be moved from the current position is specified in MDI mode (relative coordinate
designation), and the traveling direction of the carriage is determined by the positive/negative
symbols. Carefully designate these symbols.
The Ref. Point revising:Load one sheet correctly and punch a hole with a round tool.Measure the distance
between the hole and X/Y side and check if it is the same as the programme shows.Find the axis parameter
34100,if the measured distance is bigger than the programmed distance,Add the additional value to this
parameter.Otherwise minus the corresponding value from the parameter.Then find the Ref. Point again.
3.4.2Sheet setup
The following steps apply to sheet setup frequently used in common punching jobs.
1) Press the [REF] button,let X &Y axis back to Ref point.
2) Press the foot switch to open the clamps.
3) Remove the punched sheet from the clamps.
4) Raise the locate-pin.
5) Set a new sheet by pushing it against the locate-pin and the top of the clamp,and press the foot
switch to close the clamps.

Be careful of your fingers when closing the clamp.
6) Lower the locate-pin
3.5 Automatic punching

3.5.1 Start automatic punching
Select the desired punching programme on program managment screen,and check the corresponding shape
of the program.Press the [LOAD] button,the program will be loaded.
Enter the machine status interface and will find the processing shape.Press the [START] button,the
selected program will be executed directly.Be aware that punching machine can only automatically
process at AUTO mode.

Automatic punching will not be executed when any of the

following apply:
1) The machine is not in the ready state.
2) Machine origin return was not conducted after power was
JOG
turned on
3) The alarm is current.
4) The clamps are open or the locate-pin is raised. If options
are installed, check each option.
3.5.2 Stop automatic punching

Automatic punching is stopped under any of the following conditions:
1) [EMERGENCY] switch
2) When the [EMERGENCY] switch is pressed, automatic punching stops immediately.

And the punching program can not be resumed.
3) Alarm occurrence
Automatic punching stops when an alarm preventing execution of the punching

program occurs.

3) M00/M01
Automatic program stops when M00/M01 is executed.

4) [FEEDHOLD] switch
The [FEEDHOLD] switch is pressed during automatic punching.

All axes in motion are stopped temporarily (pause) after the current punching movement has been
completed.
When the [START] switch is pressed again, the machine resumes from the next punching sequence
5) M02
M02 (Program end) is executed.
The restartingeps when meet an emergency stop at AUTO mode:
1、Check and remove the alarm,press[RESET] button.
2、During the automatic processing, if machine give out an alarm and result in an emergency stop on AUTO
mode,press the Program control soft button and [AUTO] button on operation panel,choose the “breaking
point search”.
3、Choose the mode ” Calculated and back”,press “start search” .
4、Machine will load the program from specific line or the paused position.
5、Press twice the [START] button on control panel,the program will be executed.

4.Program examples
4.1What is a NC programme?
A NC program is a systematic arrangement of instructions executed by the machine to perform a

specific operation as required. Here is a sample program.
N1 F50000
N2 R103=1
N3 LP
N4 G90 X500 Y500 TOOL2M25
N5 M20
N6 L99
N7 M02
N8 ........................
A line of instructions is called a “step”.
The letter G plus a number is called a “G-code”, which determines the machineoperation to be
executed on that line. It is the most impotant part of aprogram.

(See the Programming Section for details of G-codes.)
Familiarize yourself with these terms as they are frequently used in the followingdescriptions.
4.2Program selection
A program is composed of the following three sections:
1) NC program： G-code program
2) Tooling data： Data including tooling shape,dimensions,etc.
3) Program data ：Data including program name, sheet size, etc.
4.3 Manufacturer subprogram
In those programs created manually or by software,you will find below codes.These codes are
subprograms that Yawei supply to customers for programing.It will simplify the programing
works.Here is the explaination for these codes:
1、RAM（punching style，X）：
When punching style is 0： it means material thickness
When punching style is 1： it means forming depth
When punching style is2：it means marking depth
When punching style is3：it meansribbing wheel depth
It appears at the head of program to decide the punching style and initialize the punching
data.Please input it correctly,or it may result in the damage of tools and machine.
2、RAMSPEED（X）
The range of X is 50-100.
50 means punching head will run with 50% speed.100 means the punching head will run will
100% speed.

3、SOFTPUNCH_MODE
It is softpunch function.Usually it appears behind the line RAM（0，X）or in front of line
TOOL（change station）.This function can reduce the punching noise,but also will reduce the
punching efficiency in some degree.
4、NIBBLING_MODE
It is normal punch function,also the default function of RAM(0,X).It appears only when
switch from soft punch mode to normal punch mode.
5、CLAMP（Clamp A position，Clamp B position，Clamp Cposition）
It is automatic clamp function.Input the value and run the subprogram,the clamps will be
moved to desired position.
6、MARK 01_MODE
It is marking function,also the default function of RAM(2,X).It appears only when switch
from fast marking mode to normal marking mode.
7、MARK 02_MODE
It is fast marking function.It appears behind the line RAM(2,X) or in front the line
TOOL(change station).
8、MARK_ON
It appears to turn of the marking fuction.
9、MARK_OFF
It appears to turn off the marking function.
10、HOVER01_MODE
It is normal ribbing wheel function,also the default function of RAM(3,X).It appears only
when switch from gradual ribbing wheel to normal ribbing wheel.
11、HOVER02_MODE
It is gradual ribbing wheel function.It appears behind the line RAM(3,X) or in front of the
line TOOL(change station).
12、HOVER_ON
It appears to turn on the ribbing wheel function.
13、HOVER_OFF
It appears to turn off the ribbing wheel function.
14、L 73（Holes in X direction，holes in Y direction，interval in X direction，interval in Y
direction）
It is the circuity hole punching function in X direction.
15、L 74（Holes in X direction，holes in Y direction，interval in X direction，interval in Y
direction）
Itis the circuity hole punching function in Y direction.

16、L99 back to sheet loading point

It usually appears at the end of program to bring the carriage back to the loading point

4.4Program examples
All the instructions in this chapter are for common situation.The reposition and multi tool function can be
found in chapter 2.2.6 &2.2.7.
Here is the example from HPX-3044-36-2I
PUNCHING
Punching a hole with 8mm diameter at (200,100).Use round tool of 8MM diameter at NO.102 station.Sheet
thickness 2MM.
F60000
RAM(0,2.0 )
G01 X200 Y100 TOOL102 M25
M20
L99
M02
Punch 12 (4*3) holes of 40mm diameter at (60,45).The interval at X direction is 100mm,at Y axis is
80mm.Use round tool of 40mm diameter at NO.307 station.Sheet thickness 2mm.
The first programming method:

F60000

RAM(0,2.0 )
G90 X60 Y45 TOOL307 M25
G91 X300 SPP=100
G91 Y80
G91 X-100
G91 Y80
G91 X100
SPP=0
M20
L99
M02
The second programming method:

F60000
RAM(0,2.0 )
G90 X60 Y45 TOOL307 M25
L73(100,80,4,3)
M20
L99
M02
Step punch a hole of 240mm diameter at (200,150).Use round tool of 20mm diameter at NO.326
station.Sheet thickness 2mm.
F60000
RAM(0,2.0 )
G90 X90 Y150 TOOL326 M25
G02 G91 X0 Y0 I110 J0 SPP=2
SPP=0
M20
L99
M02
Step punch a rectangle of 90*10mm in X direction at（100,100）.And step punch a rectange of 90*10mm in
the direction 45 degree to X direction at (250,100)
Use rectangle tool of 20*10mm at NO.326 station.Sheet thickness 2mm.
F60000
RAM(0,2.0 )
G90 X110 Y105 TOOL301 C0 M25
G91 X90 SPP=18
SPP=0
G90 X253.54 Y110.61 C45
G91 X63.64 Y63.64 SPP=18
SPP=0
M20
L99
M02

Forming
Form 5 convex of 40mm diameter in X direction at (120,120) with the interval 60mm.
Use forming tool of 40mm diameter at NO.312 station.Sheet thickness 2mm,forming depth 2.5mm.
F60000
RAM(1,2.5 )
G90 X120 Y120 TOOL312 M25
G91 X240 SPP=60
SPP=0
M20
L99
M02
Marking
There are two marking mode,normal marking & fast marking.The step pitch of normal marking is 1mm.Fast
marking mode will not consider about the step pitch.
Here is an example of fast marking.
Mark a line of 200mm in X direction from (100,100)

Use marking tool at NO.102 station,sheet thickness is 2mm,marking depth is 0.5mm.
F60000
RAM(2,0.5 )
MARK02_MODE
G90 X100 Y100 TOOL102
MARKON
G91 X200
MARKOFF
L99
M02
Ribbing wheel
The depth of ribbing wheel depends on the X value in subprogram RAM(3,X).When the X value is
bigger,The deepth will be shallower.So we suggest to set a big X value at first,and reduce the X value by step
until getting the desired workpiece.
Be aware that if you set a small X value at first without any test,it will be easy to broke the tool and
punching machine.
Here is an example of gradual ribbing wheel.
Ribbing wheel in counterclockwise direction from (100,80).

Use ribbing wheel tool at NO. 301 station.Sheet thickness 2mm,forming height 4mm.

F20000
RAM（3,4.0）
HOVER02_MODE； Select gradual ribbing wheel mode
TANG（C，X，Y，1，“B”）；Turn on the cutting direction function
G01 X100 Y80 TOOL301 C0 ；start point（100,80）
TANGON（C，0）； Round tool start angle
HOVERON ； Turn on ribbing wheel function
G01 X200 ；200 in X+ direction
G03 X0 Y100 I0 J50 ；starting point（300,80）,end point（300,180），
radius 50,semicircle in counterclockwise direction
G01 X-200 ；200 in X- direction
G03 X0 Y-100 I0 J-50 ；starting point（100,180），end point（100,80），radius
50，semicircle in counterclockwise direction
HOVEROFF ；Turn off ribbing wheel function
TANGOF（C）；Turn off the cutting direction function
L99 ；back to Ref. point
M02 ；program end
If you want to use normal ribbing wheel function,just remove the line “HOVER02_MODE” behind the
line RAM(3,4.0).

Work holder function

When the sheet is out of the processing area ,or too close to keep off the clamp during processing,work
holder function will be required.This function is necessory only when the sheet length in Y direction is
not shorter than 115mm.
In below picture,some hole position is 1340mm,which is over 1250mm.Work holder function will be
required.
Step punching 3 holes of 40mm diameter in X direction,interval is 60mm.And step punching another 3 holes
of 40mm diameter in Y direction from (1340,120),interval is 80mm.
Use round tool with 40mm diameter at NO.312 station.Sheet thickness 2mm.
F50000
RAM（0,2.0）
G90 X80 Y120 TOOL312 M25
G91 X120 SPP=60
SPP=0
M20
G90 X1000 Y350
L10（300）
G90 X1340 Y120 M25
G91 Y160 SPP=80
SPP=0
M20
L99
M02

5.Basis operations
5.1 Moving cursor
The part on which a parameter is highlighted is called “cursor”. Move the cursorto the desired parameter by
finger touching to change setting.
Or you can press [↑][↓][←][→] on keyboard to move the cursor to the desired parameter.
5.2Entering numeric data

1) Entering data
Using the data entry keys, enter the data to the parameter highlighted by the cursor.
2) Erasing data
When the cursor is moved to the desired parameter and data is already entered, press [DEL]
and the data will be cleared (to zero 0 ).
5.3 Entering characters

（1）Parameters in which characters can be entered
Characters can be entered for the program name, comments, and sheet material.
Below Charater can be used for program name:

Letters of the Roman alphabet (upper/lower case), numerals, underscore (_),space
(2) Characters entry functions
1) Charater entering.Use the character entry keys to enter characters for the parameter highlighted by the
cursor.
2) Press [CANCEL] button to recover the orignal data during the character input.
3) To delete one character of the cursor position, press [DEL]. All the followedcharacters will move
forward one space
4) To insert one space where the cursor is positioned, press Spacerbar. All thefollowed characters will
move backward one space.
- 5.Basic operations Ⅲ-5- 1

6.Program input/output
[Basic function]
This function is used to save programs to memorizer (disk or computer),or read the saved programs
from these devices.
1、Press [Program control] button；
2、Use “Path select” button to choose the input&output device through which you can get the programs.The
programs name will be listed in the following interface；
3、Use the scroll bar[↑↓][←→] to choose the program you need；
4、Press the [Load] button on the screen to read the the program and show the contents；
- 6.Program input/output Ⅲ-6- 1

Path Select
【NC_MPF】
Press this button,those programs saved in the NC memory will be listed on the screen.
【PC_MPF】
Press this button,those programs saved in the CF card will be listed on the screen.Follow below steps to copy
the program into machine
PC_MPF——》select program——》copy——》NC_MPF——》paste
【USB】
Press this button,those programs saved in the USB device will be listed on the screen.Follow below steps to
copy the program into machine
USB——》select program——》copy——》NC_MPF——》paste
- 6.Program input/output Ⅲ-6- 2

7 Tooling list
7.1 Tooling list of HPE-26LA2
Station
Station Mesurement Tooling style
No.
TOOL
B (Auto Index)
1
TOOL
A
2
TOOL
A
3
TOOL
A
4
TOOL
A
5
TOOL
A
6
TOOL
C
7
TOOL
D
8
TOOL
B
9
TOOL
B
10
TOOL
B
11
TOOL
B
12
TOOL
B
13
TOOL
B (Auto Index)
14
TOOL
A
15
- 7.Tooling list Ⅲ-7- 1

TOOL
A
16
TOOL
A
17
TOOL
A
18
TOOL
A
19
TOOL
C
20
TOOL
D
21
TOOL
B
22
TOOL
B
23
TOOL
B
24
TOOL
B
25
TOOL
B
26

Inner,middle,or
Station No. Stationmesurement Tooling style
outer circle
TOOL 301 B Auto Index 3，middle circle
TOOL 102 A 1，outer circle
TOOL 402 A 4，inner circle
TOOL 103 A
TOOL 403 A
TOOL 104 A
TOOL 404 A

TOOL 105 A
TOOL 405 A
TOOL 106 A
TOOL 406 A
TOOL 307 C
TOOL 308 D
TOOL 309 B
TOOL 310 B
TOOL 311 B
TOOL 312 B
TOOL 313 B
TOOL 314 B Auto Index
TOOL 115 A
TOOL 415 A
TOOL 116 A
TOOL 416 A
TOOL 117 A
TOOL 417 A
TOOL 118 A
TOOL 418 A
TOOL 119 A
TOOL 419 A
TOOL 420 C
TOOL 421 D
TOOL 322 B
TOOL 323 B
TOOL 324 B
TOOL 325 B
TOOL 326 B


Inner,middle,or
Station No. Station mesurement Tooling style
outer circle
TOOL301 D (Auto index) Auto Index 3，middle circle
TOOL302 D (Auto index) Auto Index 1，outer circle
TOOL103 A 4，inner circle
TOOL304 C
TOOL305 E
TOOL106 B
TOOL107 B
TOOL108 B
TOOL109 B
TOOL110 B
TOOL111 B
TOOL112 B
TOOL113 B
TOOL114 B
TOOL115 B
TOOL116 B
TOOL117 B
TOOL318 C
TOOL319 D
TOOL120 B
TOOL121 B
TOOL122 B
TOOL403 A
TOOL406 A
TOOL407 A
TOOL408 A
TOOL409 A
TOOL410 A

TOOL411 A
TOOL412 A
TOOL413 A
TOOL414 A
TOOL415 A
TOOL416 A
TOOL417 A
TOOL420 A
TOOL421 A
TOOL422 A

Inner,middle,or
Station No. Station mesurement Tooling style
outer circle
TOOL301 D (Auto index) Auto Index 3，Middle circle
TOOL302 D (Auto index) Auto Index 1，Outer circle
TOOL103 A 4，Inner circle
TOOL304 C
TOOL305 D
TOOL106 B
TOOL107 B
TOOL108 B
TOOL109 B
TOOL110 B
TOOL111 B
TOOL112 B
TOOL113 B
TOOL114 B
TOOL115 B
TOOL116 B
TOOL117 B

TOOL118 B
TOOL319 C
TOOL320 D
TOOL121 B
TOOL122 B
TOOL123 B
TOOL403 A
TOOL406 A
TOOL407 A
TOOL408 A
TOOL409 A
TOOL410 A
TOOL411 A
TOOL412 A
TOOL413 A
TOOL414 A
TOOL415 A
TOOL416 A
TOOL417 A
TOOL418 A
TOOL421 A
TOOL422 A
TOOL423 A
Note：A-1/2” ; B-1-1/4” ; C-2” ; D-3-1/2” ; E-4-1/2”

8． Work holder
8.1 Role of Work Holder

Although the X traverse stroke of the machine is 1250mm(3044type)、2000mm(3047,3057type)、
2500mm(3048,3058type), using the work holderenables you to punch longer sheets.
8.2 Work holder position relationship

The illustration below shows the positions of the work holder and punch center.
Punch center
Work
holder
40mm(-26、36LA2)
60mm(-38、40LA2)
4 4
1060mm( ※ )(1930) 0 0
L
o
c
a
t (2418.5)
e
p
i
n
Clamps
※1060 mm-3044model(1930mm-3047,3057model、2418.5mm-3048,3058model) may vary
slightly depending on different machines
 Attention:：
Min. sheet width possible for repositioning （Y）： 50 mm
Min. input value of the repositioning programme command（Y）： 115 mm
-9.Clamping dead zone Ⅲ-8-1

9． Clamping Dead Zone

9.1 Role of clamping dead zone
・The machine’s clamps move above the die. This facilitates programming as
clamps will not collide with the die.
・The dead zone is provided to prevent the clamps from being punched.
9.2 Dead zone dimensions
・The dead zone dimensions vary depending on thetooling size as listed in the table
below.
・(The dead zone dimensions shown below are for themachine equipped with clamp
sensor.)
3044,3047,3057Models:Unit: mm
Tooling Dimension X1/X2 Dimension

Tooling size
type Clamp A Clamp B Y
Wilson A(1/2") 64/82 82/64 35
(Ketec) B1-1/4" 75/93 93/75 55
C(2") 86/104 104/86 65
D(3-1/2") 109/ 127 127/109 85
E(4-1/2")(option) 117/135 135/117 92

3048,3058 models :Unit: mm
Tooling Dimension X1/X2 Dimension

Tooling size
type Clamp A Clamp B Clamp C Y
Wilson A(1/2") 64/82 82/64 82/64 35
(Ketec) B1-1/4" 75/93 93/75 93/75 55
C(2") 86/104 104/86 104/86 65
D(3-1/2") 109/127 127/109 127/109 85
E(4-1/2")(Option) 117/135 135/117 135/117 92
Attention:
1.because of the sensor testing the workpiece loosen and off,the size of x axis of dead
zone will increase 18mm on the side of sensor.(no change of Y axis)
2. The sensor of clamp is fixed on the side of clamp.

From the front of sliding plate,from left to right is A,B ,Cclamps.

The position of sensor is as follows:On the right of clamp A and on the leftof the clamps
B and C.
3044,3047,3057 models only have clamp A,B.

Ⅳ. Programming
SIEMENS 840D NC System
Ⅳ.Programming Programming
Contents
1 Definition of Terms ................................................. Ⅳ-1-1
2 Concept of Coordinates .............................................. Ⅳ-2-1
3 Precautions for Punching ........................................... Ⅳ-3-1
4 G Functions......................................................... Ⅳ-4-1
4.1 punching ..................................................... Ⅳ-4-2
4.2 progrm control ................................................ Ⅳ-4-2
4.3 reference point designtion .................................... Ⅳ-4-2
4.4 reference point ............................................... Ⅳ-4-3
4.5 coordinate system designation ................................. Ⅳ-4-3
4.6 timing desination ............................................ Ⅳ-4-3
5 List of G functions ................................................. Ⅳ-5-1
6 M Parameter Operations .............................................. Ⅳ-6-1
0.contents of programming.doc Ⅳ- 1 HPE series

1 Definition of Terms
This manual uses the terms as defined below:
G function ： A function specifying a control or operation mode.
Part program ：A program that performs numerical control punching.
The word “program” by itself also means a part program.
Step ：A set of parameters representing a single G function.

This is a synonym for “block”. Although the word “block” is used for
conventional turret punch presses, “step” is used here to indicate
a single block.
Block ： It is composed of multi-steps.
Step number ：The number specifying the relative position of a step or block
in a part program.
1.Definition of terms.doc Ⅳ-1-1 HPE series

2 Concept of Coordinates
The coordinates used in this manual indicate the position of the center of a hole to
be punched in a sheet with two values on the X- and Y-axes.
Two types of coordinates are used in the program for this press:
(1) Absolute coordinates
(2) Incremental (Incremental coordinates)
(1) Absolute (Absolute coordinates)
An absolute coordinate is described by a distance from a fixed origin in each of

the horizontal and vertical directions.
Y-axis
sheet
Locate-pin
Origin clamp X-axis
X-axis ： Parallel to the reference plane of the clamps, and positive in the
direction in which the sheet moves away from the locate-pin.
Y-axis ：Perpendicular to the reference plane of the clamps, and positive in the
direction in which the sheet moves away from the clamps.
The origin in this case is determined by the contacting places between the sheet
and the reference planes of the clamps and the locate-pin. Select either end face
of the sheet, (the one of higher accuracy) because it contacts the clamps and the
locate-pin.
When creating a program, enter the X-axis dimension and the Y-axis dimension from
the corner of the sheet.
2.Concept of coordinates.doc Ⅳ- 2-1 - HPE series

(2) Incremental (Incremental coordinates)
Incremental coordinates show the distance in the vertical and horizontal directions
to the next moving position, taking the current punching start point as the reference
point.
Y-axis +
A +400
550
C
400
-400
+250
B +600
150
｣ｫ
(0,0) 250 650 1250
X-axis
In the above figure, the incremental coordinates for point B from point A (reference
point) are (400, -400), and those for point C from point B are (600, 250). The
directions of the X- and Y-axes are the same as for absolute coordinates.
Although incremental coordinates are used only when MDI (manual) mode is executed
and for specific G-codes, they are very important. Familiarize yourself with these
coordinates.
(3) Explanation of angles
Angles on the coordinate plane are as shown in the figure on the right.
Y-axis 90｡
180｡ ٛ 0｡
Locate-pin
270｡
(0,0) Clamp X-axis
2.Concept of coordinates.doc Ⅳ- 2-2 - HPE series

3 Precautions for Punching
Follow the precautions described below when actually punching the loaded sheet.
(1) For notching corners, use a tooling that is larger than the notching dimension.
Sharp needle-like burrs may remain on the sheet if a tooling of the same size as the
notching dimension is used.
Needle-like burr
(2) When a rectangular tooling is to be used for progressive slotting, progressive-slot the sheet
in the longitudinal direction. The tooling will slide out of position in the width (shorter side)
direction if it is set to progressive-slot the sheet in that direction.
The 40mm｡ 5 ﾁ mm tooling shown in

the figure on the left will slide out of
40 position to the left if it is set to
progressive-slot the sheet in the right
direction.
(3) When notching a sheet with a triangle tooling on a press equipped with auto index,
punching the sheet in the order of A→C→B, not A→B→C. This helps increase the
tooling service life.
.A→B→C: The tooling is placed under uneven load.
.A→C→B: The sheet can be punched in a well-balanced manner.
Perform progressive slotting described in (5) in the same manner. Punch sheets according
to the customer’s operation status.
3.Precautions for punching.doc Ⅳ- 3-1 - HPE series
(4) Punch sheet edges more than the sheet thickness. Otherwise the tooling may slide
out of position.
Punch more than the sheet

thicknbess.
Tooling
 In the above case, use of a heeled tooling is recommended. For further information
about heeled tooling, contact your sales or our service section.
［Beware that the punching operations described in (2) to (4) above may contribute
to shorter tooling service life.］
(5) To punch a thick sheet (4.5mm or more) using an auto index, adopt a punching approach
that does not apply turning force to the tooling, like single punching.
Progressive slotting or notching a thick sheet (4.5mm or more) applies turning force to the
tooling and may result in damage to the worm section of the auto index.
Punching
Single punching sequence (1) (2) (3)
Perform single punching as shown in the figure on the left above. Do not conduct
progressive slotting as shown in the figure on the right because press failure will
result. Please avoid using this method.
It is advisable to create a program that defines a punching sequence as shown below:
Punching ｡
sequence (1) (2)

｡　
(3)
To maintain high-accuracy punching using an auto index, handle it with extreme care so that
excessive load will not be placed on it.
When punching of a thick sheet (4.5mm or more), maintain the optimum tooling clearance and
blade status to prevent strip errors due to biting on the sheet.
3.Precautions for punching.doc Ⅳ- 3-2 - HPE series

4 G Functions
This section describes the G functions available for the turret punch press.
G functions are divided into two groups—standard and optional. Optional G functions
are available with a machine equipped with dedicated mechanisms.
Parameters available depend on the G functions. Parameters are shown in a list of G

functions.
G functions will be described on the following pages according to their classification

based on the diagram shown below.
G functions Standard G functions
Punching
Program control
Processing origin designation
Reference point designation
Coordinates system designation
Timing designation
Magnification mode
Ram control ｣ V
ｨ alid on hydraulic press｣
Optional G functions
Loader/Unloader
Clamp setter
Camber compensation
Tap
4.G functions.doc Ⅳ- 4-1 - HPE series

4.1 Punching
The punching function includes positioning, linear punching, circular punching,

progressive slotting and nibbling.
This basic function is intended to set the coordinate system with G90、G91 (G90:
coordinate system absolute value designation; G91: coordinate system incremental value
designation). The initial setting is G90. Once a coordinate system is set, it will not
change until a new setting is made. Otherwise, G580 or TRANS: coordinate system offset
and G580 X0 Y0 or TRANS X0 Y0: coordinate system offset cancel enable you to set an
offset for X-axis or Y-axis.
G580, G90, G91 mentioned above are all available for all basic function G-codes.
It is described in M parameter operations section about M parameters.
4.2 Program control
The program control function controls the flow during NC part program analysis.
4.3 Processing reference point
Numerical control uses the following reference points:
Processing origin: The designated processing origin position.
Processing origin correction
This serves as the reference point of the absolute coordinate.

4.4 Reference points designation
X reference point is set at the position 2418mm far from the punching point in X
direction.
Y reference point is set at the position 1250 far from the punching point in Y direction.
4.5 Coordinate system designation
This function designates the coordinate system and offset value for punching. It affects
the moving position and movement (X, Y) values designated after these commands have
been executed.
Coordinate system
The reference point for the coordinate system of the turret punch press is the processing
origin to which the axes have moved from the machine origin (at the end of home position
return) over the distance specified for the machine model. Machine origin parameters
X and Y are set for the machine origin.
Punch center
（Example）
Locate-pin
+Y
+X
Clamp
Machine origin Processing origin
［home position］[punching coordinate system］
4.6 Timing designation
This function sets axis movement timing and punching timing.
G4 Axis movement timing

5 List of G Functions
G-code description
Moving at full speed of X-axis
00
or Y-axis
01 Linear interpolation
02/03 Arc interpolation
04 Program standby time
90 Absolute coordinates
91 Incremental coordinates
*TRANS Absolute offset designation TRANS
*ATRANS Incremental offset designation ATRANS
Execute the next program step at
601
the accuracy setting-stop place
602 the approximate setting-stop
place
603
the IPO place
5.List of G functions.doc Ⅳ-5-1 HPE series

6 M parameter operations
M parameter functions
M00 Program stop(pause)

M01 Program stop under special conditions
M02 Main program end
M08 Oil mist on
M09 Oil mist off Cancel M08
M10 Clamps open
M11 Clamp close
M12 Work holder down
M13 Work holder up
M17(RET) Subprogram end
M20(SPOF) Cancel punching or Nibbling
M22(SON) Nibbling
M122(SONS) Nibbling
M25(PON) Punching
M125(PONS) Punching
M27(HOVER_ON) Wheel Tool Rolling command
M27(HOVER_OFF) Cancel M26
M28(MARK_ON) Marking
M29(MARK_OFF) Cancel M28
M30 Main program end and X Y Return Loading position
M80 Ram position Send
M91 Clamp A Unchucking and Clamp setup-pin up
M92 Clamp B Unchucking and Clamp setup-pin up
M93 Clamp C Unchucking and Clamp setup-pin up
M95 Cancel M91 M92 M93
6.M parameter operations.doc Ⅳ - 6-1 HPE series

Ⅴ. Maintenance
SIEMENS 840D NC System
Ⅴ. Maintenance Maintenance
Hazard labels




Contents Ⅴ-1 HPE series

Contents
1 Routine maintenance .............................................. Ⅴ-1-1
1.1 Items must be strictly observed ............................. Ⅴ-1-1
1.2 Entering values for machine/processing orign correction ..... Ⅴ-1-2
2 ALARM .................................................................................................................Ⅴ-2.1
3 Troubleshooting .................................................. Ⅴ-3-1
3.1General alarms ............................................... Ⅴ-3-1
3.2 Maintenance and checks for electromagnetic switch ........... Ⅴ-3-4
3.3 MAINTENRANCE AND INSPECTION FOR SERVO DRIVER .................................. Ⅴ-3-6
4 Connection of Power Supply。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。Ⅴ-4-1
5 Clamp sensor。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。。Ⅴ-5-1
Contents Ⅴ-2 HPE series

1 Control cabinet
1.1 The following items must be observed strictly.
400 VAC is supplied to the control box; strictly observe the

following items or someone may receive an electric shock.
 When the machine is not in use or the object of maintenance
or inspection, the key for the operator’s console must
be removed and kept by the supervisor.
 Close and lock the door of the control box before starting
operation.
 Never try to force the operator’s console door open while
power is supplied; the door lock is designed to be released
only when power is not supplied.
DANGER
 Open the door of control box only when the supervisor is
present.
 NEVER supply power to the machine when the door of the
control box is open.
 NEVER work in the control box when power is supplied to
the machine.
 No daily checks are required for inside the control box
as only durable and reliable parts approved by the
applicable safety regulations are used in it.
Routine maintenance Ⅴ- 1-1 - HPE series

1.2 Entering values for machine /processing origin correction
a) What is correction?
The machine must be returned to its origin because X-axis, Y-axis, A-axis, and
C-axis are driven by the servomotor.
Variations exist depending on the machine and “correction” is necessary after

returning the machine to its origin.
In other words, “correction” is to ensure sufficient precision by compensating

for variations according to each machine.
b) Correction types
There are two types of “correction”. The applicable type is determined

according to the clamping method of the machine and axis.
Type Descriptions Remarks

Machine Correction required after See Ⅲ.3 operation for
origin machine returns to its origin details.
Processing Correction required after Performed when L99 is
origin machine returns to processing executed.
origin
Axis Side clamping

X Processing origin correction
Y Machine origin correction
A Machine origin correction
C Machine origin correction

C) Supplement of C-axis
 How to determine c-axis correction value
Follow the steps below to easily determine the correction value of C-axis (auto
index). Up to three-auto index stations may be provided for some machine
specifications. When there are multiple stations, the same steps must be repeated
for each stations (independent correction system for auto index).
1. Perform punching using G90 C0 (straight line pattern) according to the

parameters below (only critical parameters are listed).
LT = Auto index station whose correction value is to be changed or

registered.
G90 C = Correction value (to be determined)
Assume that the value for C is “0.00” for the first punching cycle.
When the correction value is not appropriate, a zigzag line is formed

even if “0.00” is assigned to “C”.
2.
In this case, it is assumed that the machine origin has deviated in the positive
direction. Register the approximate value for this deviation (about ±1.5 degrees).
Y This angle is the correction value.
C=0.00 line
3. Change the value for “C” and repeat step 2.
Set “ –1.5 +/- insufficient angle” for “C”.
4. Repeat steps 2 and 3 to adjust the value for “C” so that punching is performed
along the line for “C=0.00”.
5. Find out the C -axis machine origin to the current position following the
procedure described in Ⅲ.3 operation.

2.Alarm
Alarm list
700000 Emergency stop
700001 Low air pressure
700002 SIMODRIVE not ready
700003 H+L is not ready
700004 Main pump motor is not start
700005 Main pump motor overload
700006 Mis Strip Sensor Error
700007 Main oil tank low temperature
700008 A strip failure has occurred
700009 A distorted sheet failure has occurred
700010 Tool balance not at RVS-END
700011 Ram not at TDP
700012 Knock-pin not RVS-END(Punch turret)
700013 Knock-pin not RVS-END(Die turret)
700014 Knock-pin not FWD-END(Punch turret)
700015 Knock-pin not FWD-END(Die turret)
700016 Work holder not UP-END(Left)
700017 Work holder not UP-END(Right)
700018 Ram Track Moving Timeout(Inside)
2.alarm.doc Ⅴ-2-1 HPE series

700019 Ram Track Moving Timeout(Outside)
700022 Clamp setup-pin not FWD-END
700023 Clamp setup-pin not RVS-END
700024 Y position lower 100mm when use work holder
700025 A size station at clamp protection zone
700026 B size station at clamp protection zone
700027 C size station at clamp protection zone
700028 D size station at clamp protection zone
700029 Clamp A looseness has occurred
700030 Clamp B looseness has occurred
700031 Clamp C looseness has occurred
Operation message list
700032 Lubricating oil empty, Please reinforce it.
700033 Main oil tank is low level, Please reinforce it.
700034 Please checking and reset Locate-pin
700035 Please close the clamps
700036 Please checking and reset the tool balance
700037 Please checking and close the assistant table
700038 Please checking and close the cover(Left/Right)

700039 Clamp moving failure has occurred, Please read clamps position
700040 Charge cylinder unconventionality has occurred(Pressure)
700041 Please use the safety switch
700042 Safety laser alarm, Please checking and reset
700043 Clamps no sheet
700044 No RAM parameter be setuped
700045 Sub-tool position error has occurred
700046 X Y not at Loading position
700047 Clamps position not read
700058 reading clamps position
700059 Machine is not ready
700060 X reference point not searched
700061 Y reference point not searched
700062 T reference point not searched
700063 C reference point not searched

3 Troubleshooting
Resetting procedures of alarms are described on the following pages.
3.1 General alarms
The possible causes of these alarms are failures in a proximity switch and signal
line. These alarms frequently occur in situations as given below.
Operation is started when the actuator for a cylinder mounted on the machine is not
properly positioned.
Here is an example of a work holder to describe the situation.
The X- and Y-axes cannot travel while the work holder is lowering, because the
clamp interferes with the work holder (excluding when repositioning is executed).
NC monitors that the upper end sensor of the work holder is turned on while the
X- and Y-axes are traveling. If the sensor is turned off, alarm is issued and machine
stops.
700016(or
Work holder not up-end
700017)
Troubleshooting Ⅴ- 3-1 - HPE series

Start
No
Has the work holder
lowered？ Possible causes
The work holder down solenoid
Red LED is lit valve is faulty.
when upper end Yes
Wiring for the work holder down
sensor is turned solenoid valve is faulty.
on.
Nc board is defective.
Cylinder case
Is the work holder Yes

upper end sensor Possible causes
turned on？
The signal line of the work holder
Cylinder rod upper end sensor is an open
No circuit.
Possible causes Nc board is defective.

The position of the work holder
upper sensor is incorrect.

The work holder upper end
sensor is faulty.
When the position of the work holder upper end sensor is incorrect, the error can
be eliminated by correcting the sensor position.
Replacement of parts and further investigation will be required for other causes. Contact our
company.
3.2 Maintenance and checks for electromagnetic switch
The electromagnetic switch function as “switch” when starting and stopping the
external motor. Also, a thermal switch is provided for the electromagnetic switch
so that the actuator for a motor is protected from over current.
400 VAC is supplied to the control box. Be sure to turn the

[POWER] switch off.
A responsible person must be present and instructions given

by that person and/or our company must be strictly observed
DANGER
in order to ensure safety when the control box is open. An
electric shock that may lead to severe injuries or death may
result.

a) What is the electromagnetic switch?
The electromagnetic switch consisting of a coil, contact, and thermal switch

supplies power to the actuator and protects the actuator from over current.
1) Coil
Signal to turn the contract on and off.
2) Contact
The contact (general called contact “A”) closes when the coil signal is turned
on and electricity is supplied to the actuator.
3) Thermal switch
The rating current is specified for each motor depending on its capacity. When
current exceeding this rating flows for a specific time, the thermal switch trips
and the contact is turned off to interrupt electricity flow to the actuator (over
current protection).

b) Tripping of thermal switch
When the thermal switch detects over current, the switch trips.
c) Causes of tripping
Causes for over current must be eliminated. Hazardous situations such as electrical
leakage or a short circuit may be possible except for when objects obviously
interfere with each other. Contact our company when the cause cannot be found out.
 Attention
The dial of thermal switch is set upon delivery according to the rating of the
actuator. Never touch the dial.

3.3 Maintenance and inspection for servo driver
A servo driver is installed on each control axis for the X-, Y-, A-, and C-
driving–axes in order to control the servomotors. As the servo driver has a
self-diagnosis function, it detects failures in the encoder and prevents damage from
occurring to the servomotors and/or machine. The following describes countermeasures
for alarms detected by the servo driver.
400 VAC is supplied to the control box. Be sure to turn the

[POWER] switch off.
A responsible person must be present and instructions given

by that person and/or our company must be strictly observed
DANGER
in order to ensure safety when the control box is open. An
electric shock that may lead to severe injuries or death may
result.
a) What is the servo driver?
A servo driver corresponds to the servomotor installed in each of the X-, Y-, A-
and C-axes in order to control the servomotors. This driver amplifies the command
voltage for traveling axes received from the NC and starts the servomotor by sending
this voltage.
In addition, the servo driver immediately shuts off electricity supply to the motor
when an error has occurred, utilizing various self-diagnosis functions, and
protects the servomotors and machine from accidents.
The servo drivers are installed in the control box in the control axis in the order
shown below in most cases.
In control box
X-axis Y-axis A-axis C-axis

Servo driver Servo driver Servo driver Servo driver

b) Driver operation when problem occurs
When a problem occurs in the driver, the driver itself sends error signals to shut
off power supply to the servomotor.
NC receives the error signal and locates the faulty driver (thermal switch is closed
normally and generally called contact “B”). At the same time, the operation ready
switches of all drivers are turned off so that power supply from the servo driver
to the servomotor is shut off.
In addition, as X- and Y-axes travel straight and may be hazardous to operators,

the power supply lines from the X- and Y-axes servo drivers to the servomotors
are mechanically shielded to shut off the power supply (multiple safety measures).
c) Troubleshooting
NC recognizes problems with the driver to be general alarms.
In these cases, turn the [POWER] switch off and check the following:
 Is there any obstacle on the driver of the axis where the alarm has been issued?
Generally interference of obstacles causes overloading and the motor stops except
for when the driver itself is defective.
Remove interfering obstacle if identified. Turn power on, and move the axis slowly
by MDI or pressing the pushbutton to check that the faulty condition is eliminated.
When no obstacle can be found, the driver may be defective or the signal line or
power line may be an open circuit. The machine must be checked by a qualified service
person. Contact our company.
In this case, transmit the completed copy of the check sheet on the following page
so that quick and thorough service can ensured.

Driver Alarm Check Sheet
* For unknown items there may be a blank space.
Customer name
Model/serial No.
Faulty axis X,・ Y,・ A,・ C,・ Others ( )
Alarm No. Indicate the alarm No. shown on the screen.
Occurrence Please specify the situation when the alarm was
frequency, issued. Tick “O” on the applicable items More details
situation listed below.
When power was turned on
When operation ready switch was turned on
Tranvelling distance
When X-axis was operated by MDI
“F= mm”
When Y-axis was operated by MDI
“F= mm”
Tranvelling angle
When A-axis was operated by tool change button
“ deg.”
When C-axis was operated by auto index drive Tranvelling angle
button “ deg.”
When X-axis traveled long distance
“F= mm”
When Y-axis traveled long distance
“F= mm”
When A-axis was commanded to travel From to
When C-axis was commanded to travel From to
Occurred for X-axis when punching was commanded By G
Occurred for Y-axis when punching was commanded By G
Occurred for X-axis when nibbling was commanded By G
Occurred for Y-axis when nibbling was commanded By G
Other notes:

Ⅴ. Maintenance ( Maintenance
4．Connection of Power Supply
Follow the procedure below to connect the primary power supply.
〈Parts prepared by user〉
2
 Primary wiring: Four-core each should have a diameter of 6mm or more (R，S，T，
E )cables(whose length depending on the installation site, at user’s option).
 Crimped terminal that can be secured with M8 bolt
 Install a main power switch between the plant transformer and the transformer of
the machine. (Capacity of power switch circuit breaker is equivalent to 100A)
〈Primary power supply connection procedure〉
1) Turn off the main power switch.
Turn off the main power switch. Failure to do so may result

WARNING
in death or serious injury due to electric shock.
2) Connect the primary wiring (R, S, T, E wires of four-core cable, each should have
2
a diameter of 6mm or more, entering through the lower hole of the machine transformer)
to the the upper terminal-row of 230v or 460v (selected according to the outer
voltage).
3) The output wiring of the machine transformer is connected from the terminal-row
of 400v and comes out from the lower hole of the machine transformer.
4) The secondary wiring (L1, L2, L3, PE wires of four-core cable, each should have
2
a diameter of 6mm or more) is connected to the terminal-row situated at lower left
of the machine through the hole at the bottom right of the control box.
L1，L2，L3 cores of the cable are connected to the terminal-row, PE connected to

the right ground-row.
5) Be sure to let the cable longer than the right length and fix it to the wallboard
of the control box.
6) ON the machine, close the circuit breaker and press the Ready ON switch to check
whether the pump inside the hydraulic unit rotates in the direction shown by the
arrow mark.
Connection of power supply Ⅴ- 4-1 HPE series

Ⅴ. Maintenance ( Maintenance
【Notice】Rotating the pump in wrong direction for extended period can cause the
damage of the pump.
By pressing the Ready ON switch and then OFF switch, rotate the main motor
momentarily and check the rotating direction of the electromotor if it rotates in
the direction shown by the arrow mark on the electromotor.
(It is easier to check the rotating direction when the Ready switch is turned OFF
and the rotation has slowed down.)
If the direction of electromotor rotation is not correct, interchange the

connections of L1 and L3 for checking once again.
Be sure to turn off the main power switch before attempting

to interchange the connections of L1 and L3. Failure to do
WARNING so may result in death or serious injury due to electric shock.
Connection of power supply Ⅴ- 4-2 HPE series

5． Clamp sensor
5.1 What is the clamp sensor?
The clamp sensor is a device that can immediately stops the machine if any sheet is
stripped from a clamp during the execution of a G-code, which can be detected by
signals from clamp sensors.
The clamp sensor is provided beside each clamp. The clamps are designated A and B
from the left when looking at the front face of the carriage.
Turret
A B
Ｘcarrige
Clamp sensors are provided on the right of clamp A and the left of clamp B.
Notes:
represents a clamp sensor.
5.2 Using the clamp sensor
There is a select(ON/OFF) switch provided on the control cabinet to turn the clamp
sensor on and off. Set this switch to ［ON］to enable detection. If all sensors become
off during punching process, the control system will give alarm.
5.3 Self-diagnosis
700029：A clamp sensor is off 700030 B clamp sensor is off
700031 C clamp sensor is off
 Meaning ：A sheet was stripped from a clamp by 1 mm or more during

the punching process.
 Recovery : Press the ［RESET］ key on the keyboard. Correct the

sheet position and restart the process.
5 Clamp sensor Ⅴ-5-1 HPE series

Ⅵ. Maintenance
& Inspection
Mechanical system
Ⅵ.Maintenance(Mechanical system) Maintenance(Mechanical syetem
Hazard labels




Ⅵ-(1) HPH/HPI series

Ⅵ.Maintenance(Mechanical system) Maintenance(Mechanical syetem
Contents
1 . Maintenance areas .............................................. Ⅵ-1-1
2 . Inspection before operation .................................... Ⅵ-2-1
3 . Periodic inspection ............................................ Ⅵ-3-1
4 . Functions and names ............................................ Ⅵ-4-1
5 . Oil mist tooling lubrication system ............................ Ⅵ-5-1
6 . Maintenance of clamp spikes ................................... Ⅵ-6-1
7 . Periodic replacement of safety parts ............................ Ⅵ-7-1
8 . Lubrication location list ...................................... Ⅵ-8-1
9 . Lubrication method for auto index .............................. Ⅵ-9-1
10 .Hydraulic circuit diagram ...................................... Ⅵ-10-1
11 . Pneumatic circuit diagram .......................................... Ⅵ-11-1
12 . Phenomena and maitenance of accidental machine problems .................................. Ⅵ-12-1
Ⅵ-(2) HPH/HPI series

Ⅵ. Maintenance & Inspection(Mechanical system) Maintenance
Ⅵ.1 Maintenance areas
1. Pneumatic equipment 5. Clamp

2. Hydraulic unit 6. Oil mist tooling lubrication
system
3. Hydraulic cylinder 7. Control unit
4. Turret
※ 7) Refer to [control box] section of the electric maintenance.

※ 6) Optional part.
HPH-3047
HPI-3047
HPH-3044
HPI-3044
Ⅵ-1-1 HPH/HPI series

HPH-3048
HPI-3048

Ⅵ. Maintenance & Inspection (Mechanical system) Maintenance
Ⅵ.2 Inspection before operation
Check the following items and ensure there are no problems before starting operation.
Items and steps
1) Downstream air pressure
< Steps >
① Check this item before supplying power to the machine.
② Look at the pneumatic equipment panel attached to the side of the control
2
box and check that the downstream air pressure is 0.54~0.59 MPa（5.5~6 kgf/cm ）
using the pressure gauge.
2
③ when the pressure is lower than 0.54 MPa（5.5 kgf/cm ）,adjust the regulator
and increase the pressure to the required level, following the steps below.
• Pull the regulator handle down to release the lock of the handle.
• Turn the handle clockwise or counterclockwise to increase or reduce the
downstream pressure, respectively.
• When the downstream pressure becomes 0.54~0.59 MPa（5.5~6 kgf/cm ） , return
2
the regulator handle to its original position and lock it.
2) Punching
Check the valve to ensure that punching is performed correctly.
<Steps>
① Turn the [POWER] switch and [READY] switch on.
② Set the mode on the operator’s console to MDI and check punching operation
as follows.
• Check that whether the tooling is present at the punching position. If

present, select “No. ” (without tools), or remove the punch.
• Select the [punch] button (highlighted in blue when enabled) shown in the
lower section of the screen (set “0 ” to X- and Y- axes).
• Press the start button and check that the ram punches.
Perform punching 3~5 times and check that no abnormal sound is generated
from the valve provided at the upper section of the cylinder or inside the

cylinder. Also, check that the ram does not excessively vibrate.
If any problem is found, contract our company.
3) Interlock switch
Check all the interlock switches as listed below.
z Tool change guard : When this guard is open, X- and Y-axes cannot travel,
or punching cannot be performed.
z Locate-pin : When the locate-pin is raised, X- and Y-axes cannot

travel, or punching cannot be performed.
z Clamp : When the clamp is open, X- and Y-axes cannot travel,

or punching cannot be performed.
2
z Upstream air pressure : When the pressure becomes 0.36 MPa（3.7 kgf/cm ）
or lower, the machine immediately stops and the
operation ready switch cannot be turned on.
<Steps>
① Turn [MAIN] and [DEADTY] switches on.
② For the tool change guard, locate-pin, and clamps, release the interlock
switches, and confirm by [MDI] made not punching, not axis moving.
③ For primary air pressure, force to stop supplying the air and confirm the
alarm [EMERGENCY SWITCH].
Check that not one is around the machine before checking the
interlock function as they may be hit by the index table or
carriage, resulting in serious injuries.
4) [EMERGENCY] switch and [FEED HOLD] switch
<Steps>
① Turn the [READY] switch on.
② Start your program.
③ Press the [EMERGENCY] switch and check that power is turned off and the axes
immediately stop. Also, check that switch is locked.
④ Execute the program again.

⑤ Press the [FEED HOLD] switch and check that each axis pauses (stops after
ongoing cycle is completed when punching is being performed).
Press the start button and check that the operation is resumed.

Ⅵ.3 Periodic inspection
The periodic inspection items and their procedures are as follows.
Items and steps
1) Lubrication
The machine has many mechanical sections for rotation and liner travel of axes.
Lubricate these sections periodically. Refer to “Ⅵ.9 Lubrication location
list ” for locations, method, and frequency of lubrication.
2) Filter element of hydraulic unit (weekly)
This machine employs hydraulic servo valves. Contamination of the oil in the
hydraulic system may affect control by the servo valve and operation of other
hydraulic equipment.
The filter is provided for this hydraulic unit to prevent these problems from
occurring and so that the timing of the oil change can be visually checked.
The detector indicates the condition as below.
Indication color of Meaning

R
e detector
t
u
r Caution: Pay
attention to the date
n
f Yellow
i
l of changing the
element.
t
e
r
e
l Green Normal
e
Element requires to
m
e
n
t Red be replaced
immediately.
Refer to “Ⅵ.4 Functions and names ” for the replacement method of the filter
element.
Use Mobil ATF-220 anti-wearing oil as the oil of the hydraulic system. Keep clean
without oil on the top of the tank and check the oil-level gauge every day. Change
the hydraulic oil every 3~5 years (Recommended by H+L hydraulic.com). Whenever
changing the oil, clean the inside of the tank completely. The filter element
of hydraulic unit should be replaced periodically according to its indicating
condition.

Ⅵ.4 Functions and names
Ⅵ.4.1 Pneumatic equipment maintenance area
Connect your pneumatic line or compressor to the air source of the machine.
2).
The supply pressure must be approximately 0.6 - 0.8 MPa (6 - 8 kgf/cm The compressor
should have a capacity of 2.2kW or more.
Attention:
The standard pneumatic equipment is described in this section. When any optional
device is used, pneumatic equipment may be added. Refer to “4-12 Pneumatic circuit
diagram” in this section.
1a 1b 1c
1d
2 Only of 36- Station

machine
Compress air
Attention
“Oil mist tooling lubrication system” is an option, which may not be incorporated to the
machine. Refer to the following drawing.
1f
1d
1e
4b
2
1c
1b
3
1a
4a
Ⅵ.4-1 HPH/HPI series

Ⅵ.4.1.1 Solenoid valves
1a: Opens/closes the clamp.

1b: Rises/lowers the work holder.
1c: Advances/retracts the knock pin.
1d: Changes the inner track and outer track of the turret.
1e: Rises/lowers the cylinder of the tooling balancer.(Option)
1f: On/Off the oil mist tooling lubrication. (Option)
1g: Switches the oil and air. (Option)
1h: Changes oil misting the inner track or outer track of the turret. (Option)
1I: On/Off air ejecting. (Option)
Attention
The layout of the solenoid valves may differ from the illustration given in “4.1
pneumatic equipment maintenance area”. Check the nameplate attached to the solenoid
valve.
[ Manual operation]
Type: SY series
Set switch “A” to “PUSH” and press it to operate the valve manually.
Turn switch “A” to “lock” while keeping it held down, to maintain he locked
condition.
Type: VP series
Turn switch “A” using the flat screwdriver or the like to operate the
valve manually.

Select Switch Ａ Select Switch Ａ
SY5140 / SY5240 VP5440
Ⅵ.4.1.2 Air filter regulator
The air filter regulator is a combination of the air filter and the regulator.
The air filter removes dust and moisture from the air to provide clean air. Collected
water drains automatically.
The regulator controls the air supply pressure to within a specified range lower
than the original pressure. Set the supply pressure to approximately 0.6MPa(6
2
kg/cm ). When the pressure does not reach this level, measure the original pressure
and check for air leaks, twisting of the tube, tube diameter, and capacity of the
compressor. Pull the regulator cock up and turn it clockwise to increase the
pressure or counterclockwise to reduce the pressure. Be sure to set the pressure
while air is supplied.
Ⅵ.4.1.3 Pressure switch (pressure gauge with switch)
A pressure switch is provided for the machine to prevent a possible malfunction

due to a pressure drop. when the supply pressure drops down to approximately 0.36
2
MPa（3.7 kgf/cm ）,the pressure switch is activated to stop the hydraulic motor,
causing an emergency stop. If the pressure switch is not turned on due to a low
supply pressure, the ［READY］switch cannot be activated.
[Pressure switch adjustment]
1. Remove the gauge cover and turn the setting knob provided in the lower section
of the gauge using a flat screwdriver. Set the pressure so that the green pointer
2
reads 0.36 MPa（3.7 kgf/cm ）.
2. Gradually tighten the regulator (1) and check that the pressure switch is turned
2
on at 0.36 MPa（3.7 kgf/cm ）.
Specifications: GP46-10-01L5 made by SMC

Ⅵ.4.1.4 Regulator(Options)
2
4a : Controls the pressure for ejection air.set to 0.5 MPa（5 kgf/cm ）.
2
4b : Control the pressure to generate oil mist. Set to 0.3 MPa（3 kgf/cm ）. Refer
to the maintenance area of the oil mist tooling lubrication system
Ⅵ.4.2 Oil pump for the slide section of the die turret
1. Automatic pump
Lubricates the slide section of the die turret.
The pump automatically starts lubrication when the [READY] switch is turned on. Check the
oil level and supply oil as required before operation. When the oil level is too low, the switch
in the pump turns on the oil empty lamp provided on the control box. Supply oil after
punching is completed. [Operation can be continued even as the lamp is lighting.] See “4.9
Lubrication location list” for recommended lubricants.
Pump specifications
Model DBS-J20/08E
Lubrication frequency 20ml/min
Delivery pressure 8.0MPa
Tank capacity 0.8 dm3 (0.8 升)
oil 000#
Water cooling system
Check the level and supply cooling liquid as required before operation.

Ⅵ.4.3 Servo punching unit maintenance area
Servo punching unit

The servo punching unit position detection has lopped process time
HPE series machine use high precision servo moto drive punching unit working
Air eject valve (Option)
Air blows to the punch blade to prevent chips from adhering to the blade when the ram is close to
the bottom dead center. Set the air pressure to 0.5 MPa（5 kgf/cm2）using the regulator(4a). The
air valve is turned on and off by the up/down motion of the cam. The on/off switching position has
been appropriately set upon delivery, however, loosen 2 securing bolts and move the valve
up/down as required. It is favorable that air blows when the ram head has reached the tooling.
NEVER make adjustment during operation.

WARNING

Ⅵ.4.5 Turret and clamp maintenance area
1. Knock pin cylinder and cylinder switch
The turret is positioned by inserting the

knock pin with knock cylinder.
The cylinder auto switch checks the Turret

insertion and retraction of the knock pin.
The knock pin cylinders are provided for
both punch turret and die turret.
1a.... KNOCK F Knock pin 1a 1b

1b KNOCK R
2. Clamp
The clamp is operated by air pressure and

grips the sheet. 5 or 6 claws called
Air cylinder
“spikes” are provided at the tip in order
to hold the sheet firmly.
Spikes
3. Locate-pin
Sheet home position
To locate the sheet at its home position in the
X-axis direction.
The switch checks that the locate-pin is lowered.
The automatic locate-pin shown as the follow
drawing is option. The machine is equipped as the Handle
right drawing normally.
Switch
Air cylinder

Ⅵ.4.6 Oil mist tooling lubrication system maintenance area(Option and not
provided for some specifications)
The oil mist system is a mechanism to prevent the sliding surface of the tooling and
blade from wearing by supplying oil to the tooling. Using the punch with oil mist
is very effective.
Oil inlet
14. Oil tank
This tank contains the pneumatic piston pump for the oil mist system. Supply
3
the oil mist oil as required. The typical consumption of the oil is 0.03 cm
(0.03cc) per every 25 punches.
Refer to “4.5 oil mist tooling lubrication system” in this section for the
oil used.
Note: Mist can not be formed or insufficient oil is supplied when viscous oil
is used. Do not use high viscosity oil.
15. Solenoid valve
This valve controls air to the pneumatic piston pump in the oil tank. Set the
2
air pressure to the valve at 0.3 MPa（3 kgf/cm ）using the regulator(4a).

Ⅵ.5 oil mist tooling lubrication system
Note: “Oil mist tooling lubrication system” is an option, which may not
be incorporated to machine.
Ⅵ.5.1 Specifications
This system creates the mist for lubrication, mixing oil with air, and automatically supplies it to the
sliding section, punch blade, and die in order to ensure a longer service life of the tooling. Also,
this system not only improves the punching precision but also prevents burrs, burning, and fusion.
Using the punch dedicated for the oil mist can further reinforce this effect.
Oil type 1 type

Up to 2 types can be used with an optional
setting. The oil type can be changed by the
program.
Oil level detector N/A (Model with messaging function is optional)
and message
Command for mist Given by program
Timing for supply of Same timing as punching timing
mist
Control for mist Given by parameter setting in NC
supply time
1 type of special mist for tapping (not included in the above) is provided for
the tapping unit.
Outline
Air Solenoid Valve

Air Valve
Fixed Quantity Ram
Valve head
Oil mist system

Oil Pump/Tank
Option for tool

oil mist Oil tank for tool oil Lubrication by
mist oil mist
Option for
tapping oil Oil tank for
mist tapping oil mist

Ⅵ.5.2 Operation
2.1 Oil mist select switch (on the control box)
program When the “on”of the switch is selected, the system

automatically supplies one shot of oil mist in every 25
punchings.
close Select “off” to shut off the oil mist.
2.2 Applicable lubricants
The following oil is recommended for the oil mist tooling lubrication
system.
MG-PNL-5440 MG-RPL-518
Magnas punch lube + Magnas punch lube
(Parker Corporation) (Parker Corporation)
(Mixed in the ratio of 1:1)
Applicable to all kinds of materials including carbon steel, SUS sheet,

aluminum sheet, galvanized metals and so on.
Changing the mixing ratio depending on the sheet thickness can ensure a
better effect.
Oil name
Sheet thickness MG-PNL-5440 MG-RPL-518
Less than 1.0mm 10 0
1.0 ~less than 2.0mm 8 2
2.0 ~less than 3.0mm 7 3
3.0mm or more 5 5
2.3 Miscellaneous
One short of the oil mist is 0.03cm3(0.03cc) which is controlled by Fixed

Quantity Valve.
Refer to “Ⅵ.4.6 Oil mist tooling lubrication system maintenance area” in

“4.4 Functions and names” for the setting of air eject and air pressure
in the oil tank.
Up to 2 kinds of oil can be selectively used depending on the material and

application of the sheet.
2.4 Precautions
The time delay (for approximately 50 punches) occurs due to the mechanical
configuration of the system after oil mist supply/stop is commanded and before oil
mist is actually supplied/stopped. In addition, several drops of oil may fall when
the machine stops. These are not the result of any problems with the machine.
Ⅵ.5.3 Alarm(Optional)
NC alarm : “Supply oil for oil mist”

(The oil level alarm function is available as an option.)

Ⅵ.6 Maintenance of clamp spikes
A clamp spike may fall off the clamp or be very worn when used for a long time. Replace
the spikes with the new ones as follows.
※ 5 or 6 spikes are attached to each clamp and these are all replace at the same
time as a rule in the normal conditions.
1. Replacement steps
1) Turn off the power.
2) Set the air pressure to 0 MPa (0 kgf/cm2). Stop the compressor and completely
release the residual air pressure. The residual air can also be released by
the air filter regulator in the maintenance box (pull the handle up and turn
it counterclockwise so that the air pressure becomes 0 MPa (0 kgf/cm2).
Handle
Air
（From compressor）
Air filter regulator
2
Be sure to set the air pressure to 0 MPa (0 kgf/cm ), or the
clamp will be closed by the residual air pressure and your
CAUTION
fingers or hands may be caught.
3) Using a punch and a hammer, gently tap the spikes to remove them from the lever.
Pay close attention so as not to damage the receiving plate of the body or the
table.

Hammer
punch(φ2mm or less)
)
4) Wipe the spike holes in the lever using a cloth dampened with thinners to
completely remove the adhesive remaining in the hole. Be careful not to make
the hole larger than before.
5) Apply adhesive to the spikes and insert them into the holes in the lever. Be
sure to use adhesive or the spikes will easily come out. Remove the receiving
plate when it is difficult to insert the spikes. Use a super-strong adhesive
(jelly type) for metals. The recommended adhesive is as follows.
Product name: Araldite
Manufacturer: Showa Highpolymer CO. Ltd.
6) Set the sheet (stainless steel, 6-mm thick) in the clamp and increase the air
pressure to the original level.
The clamp is designed so that all five（or six） spikes are

evenly applied when a 6-mm thick sheet is picked up; make
sure you use a 6-mm thick sheet, or the spikes will not evenly
make contact with the sheet and will be positioned unevenly.
CAUTION
The clamp of the machine with 50-ton specifications is
designed so that the spikes are evenly applied to a 9 mm
thick sheet; only use a 9mm thick sheet with this machine 。
7) Maintain the above condition for 4 hours or longer.
It will take more than 5 hours for the adhesive to be completely dry.
If the adhesive does not completely dry, spikes may come out
when the clamp opens. It is recommended to replace the spikes
immediately before operation is completed and turn the
CAUTION
machine off with the sheet held. The adhesive will completely
dry by next morning.

Replacement of spikes using spike plate
The spike plate is used for the clamp for thin sheet (the machine with 50-ton
specifications). Follow steps 3→4→5→7 previously described. When the spikes
are attached in step 5, tap the spikes with a brass bar to ensure that they
are firmly inserted.
Use a brass bar as the spikes may be damaged if hard materials

CAUTION are used.
8) Turn power on
This completes replacement of the spikes.
The time required to replace the spiked of 1 clamp is approximately 15～20

minutes(5 spikes) or 18～24 minutes(6 spikes).

Ⅵ.7 Periodic replacement of safety parts
Strictly adhere to the following instructions, or electric shock

leading to death may occur.
----Turn off main power source on the plant side and hang a warning
notice on the control box to notify other operators that
inspection is being performed, before starting maintenance and
inspection.
DANGER ----Replacement of parts must be performed by a person legally
qualified to do electric work, or request YAWEI to do it。
----Never touch electric parts with wet hands or when standing on a
wet surface.
z NEVER remodel the machine and control circuits, or the table or

the like may cause malfunction.
WARNING z NEVER make holes in the control box and operator’s console, or
punching chips may enter and cause the machine to malfunction.
As it is difficult to determine the exact condition of safety parts by inspection, these parts must
be replaced periodically. However, these parts must be immediately repaired or repaired
when a problem occurs even before the determined time for replacement. When any part is
replaced at your premises, be sure to perform a trial run after replacement and check that no
problem is identified.
The replacement intervals listed below represent the approximate timing and do not
imply any warranty. These intervals may vary depending on operating conditions and
environment, thus it is recommended to replace parts before the specified interval
has elapsed.
Replacement interval
Part name (No. of operations/ Years
operating)
[EMERGENCY] switch 250,000 / 5 years
[FEED HOLD] switch 500,000 / 5 years
Door switch 500,000 / 5 years
Knock pin switch 500,000 / 5 years
Refer to “5.Parts List” in this section for the specifications of safety parts.

Ⅵ.8 Lubrication location list
Inspection/
Lubrication
Lubrication location Names Lubrication
method
frequency
X/Y ball screw Shell TONNA oil C68 Daily Apply with
and rail brush after
cleaning
Die turret Automatic 000# Grease Weekly Supply via
section lubrication filler port
Ram head Grease Retinax Grease LC000 Weekly Apply with
sliding nipple grease gun
selector
guide
Turret drive Shell Alvania EP Grease R1 Daily Apply with
chain gear brush
Auto index Shell 5W-30 (26,38LA2(B)) Twice a week Supply via
gearbox Mobil SHC007 (38LA2(D),40LA2) filler port
Oil mist New Japan oil PA-1 Daily Supply via
filler port
Oiler(lubrica Shell Tellus oil C32 weekly Supply via
tor) filler port
Ⅵ.8-1 HPE series

Ⅵ.9 lubrication method for auto index
Lubricate the auto index twice a week
Punch side Punch side
The screw for the filter port is

the oil level gauge as shown
in the illustration. Supply oil
until the oil surface is between
the upper and lower lines on
the gauge.
Die side Die side
The screw for the filter port is

the oil level gauge as shown
in the illustration. Supply oil
until the oil until the oil
surface is between the upper
and lower lines on the gauge.

Ⅵ.11 Pneumatic circuit diagram
11.1 Standard equipment:



11.2 Option:

Ⅶ. Optional
Equipment
Operation instructions for optional equipment are described in the following pages.
Ⅶ.1 Table option
Instruction Manual
VII. 1Ball bearing table Optional equipment
Contents
1. Ball bearing table ............................................ VII.1-1
2. Brush plus ball bearing table ................................. VII.1-2
3. Auxiliary table ................................................. VII.1-2
4. Automatic locating pin ......................................... VII.1-3
VII.1-(1) HPH/HPI series

1 Ball bearing table

1.1 What is ball bearing table?
For the machine with ball bearing table, the ball bearing is used to bear the workpiece
on the table instead of the nylon brush, which is used for the machine without this
option.
Turret punch press support work pieces by table, HPH type machine standard collocate
use brush table. And steel ball table use steel ball take the place of brush to support
the work pieces.
1.2 Specifications of the ball bearing table:
1. Max. sheet thickness 6.35 mm
2. Punching accuracy ±0.10ｍｍ
Specifications of the brush table:

1. Max. sheet thickness 3.2 mm
2. Punching accuracy ±0.15ｍｍ
Use of the brush table helps:
1. Reducing noise
2. Reducing surface scratching
3. Enabling high speed punching for the thin workpiece.
Comparing to the brush table, use of the ball bearing table helps:
1. Higher supporting accuracy, higher rigidity and smaller distortion.
2. Workpiece can be inserted into the clamps easily.
Weakness of the ball bearing table: noise, workpiece surface scratching.
1.3 Notes of using ball bearing table
Precautions are as follows:

1. Move the crossbeam to stop clamps outside the ball bearing table after everyday punching
work to prevent the ball surface from being scratched.
2. Keep the surface of the ball bearing table clean daily.
There will be a lot of dust and dirty oil adhereing to the table during everyday
punching. The dust and the punching fragments on the ball surface may scratch
the workpiece surface and the punching fragments may result in various dangers.
So it is very important to keep the table surface clean daily.
1.4 Notes of using brush table
1) Do not keep the clamps on the brush table more than one hour.
VII.1-1 HPH/HPI series

The clamps press the brush to make the bristles of brush bent. When punching is not performed,
move the clamp so that the clamps are located out of the brush table.
2) Do not open or close the clamps on the brush table.
The lever and the body of the clamps pinch the brush and cut bristles of the brush.
3) Clean the brush by the air periodically.
To avoid the workpiece from getting scratched by the shards of the workpiece stuck in the brush,
clean the brush periodically by the air.
2 Brush plus ball bearing table
For the easy wearing of brush table and the noise of ball bearing table,we make
a new option type-brush plus ball bearing table. Some ball bearing are distributed
on the standard brush table to increase the table supporting rigidity. And comparing
to the ball bearing table, the new option is working with much lower noise. So the
new option is getting more and more customers’favour.
3 Auxiliary table
The total width of the standard table of HPH(I)-3044 series punch is 2300mm. And
using the work holder enables you to punch longer sheets. When the X
machining range is up to 2000mm or more,the sheet will be beyond much of
the edge of the table during punching. And the edge of the sheet may damage
the person standing beside the machine. It is important to install the
auxiliary tables at both sides of the machine. The auxiliary tables are
option.
The total width of the standard table of HPH(I)-3047,3057 series punch is 4000mm.
And using the work holder enables you to punch longer sheets. When the X
option.
The total width of the standard table of HPH(I)-3048,3058 series punch is 5000mm.
And using the work holder enables you to punch longer sheets. When the X

option.
The conventional dimension of one single auxiliary table is 1300x825mm(LxW).

There are four tables included in a complete set of auxiliary tables, arranging at
both sides of the machine, each side with two.
4 Automatic locating pin
The standard equipment of the punch machine is manual locating pin. The locating
pin can be lifted up to positioning the workpiece or lowered down for normal working
by manual handle. And automatic locating pin is an option. The pin can be lifted up
and lowered down by an air cylinder automatically.

Ⅶ.2 Tooling Balancer
Instruction Manual
VII.2 Tooling Balancer Optional Equipment
Hazard labels

result in death or serious injury.

could result in death or serious injury.


VII-2-1 HPH(I) series

Contents
1. What is the Tooling Balancer? ................................. VII-2-3
2. Changing Procedure ............................................ VII-2-4
3. Self Diagnosis ................................................ VII-2-5

1 What is the Tooling Balancer?
The tooling balancer is a device that quickly and safely changes a larger
diameter tooling with a new one.
Tooling types for use with the tooling balancer: C station-2”, D station-3-1/2”
types
VII-2--3 HPH(I)series
2 Changing Procedure
1.Put the tooling to be changed on

the tooling table.
2.Open the access door. Pull the Tool change

door
cylinder from the mounting bracket
to remove it.
3.Move the cylinder to the tooling.

Set the select switch inside the tool
change door to FREE. Tooling table
Select switch
4. The balancer cylinder rod
becomes free to move. Lower the
screw at the end of the air cylinder Air pressure Adjust TOOL BALANCER
and attach the tooling mounting

screw to the punch head screw on CHANGE FREE
the tooling. Fully tighten the screw.
5. Set the switch to CHANGE. The

cylinder is filled with air and the
tooling is vertically balanced.
6. Insert a new tooling to the

desired station.
7. Set the select switch to FREE.

Remove the tooling mounting
screw.
8. Raise the cylinder rod. Set the

select switch to CHANGE. S e t s c re w fo r
t o o lin g
9. Secure the balancer cylinder in
place.
Remark:
If the tooling balancer is not used, the

select switch should always be set to
CHANGE. If it is set to FREE, an
alarm message appears.

3 Self Diagnosis
3.1 Description
If punching process is started with the tooling balancer lowered, the following
alarm message appears.
Tooling balancer not raised.
3.2 Correction
Press the ［RESET］key to clear the alarm message. Raise the tooling balancer. If
the alarm message appears with the tooling balancer raised, air leakage or failure
of the pressure switch or another device may be the cause. Please contact us.

Ⅶ.3 Miss-Strip Detector
Instruction Manual
VII. 3 Miss-Strip Detector Optional Equipment
Contents (Miss-Strip Detector)
1. What is the Miss-Strip detector? ................................ VII.3-2
2. Using the Miss-Strip detector ................................... VII.3-2
3. Self-diagnosis ................................................. VII.3-3

Ⅶ.3 Miss-Strip Detector(Option)
1. What is the Miss-Strip detector?
The miss-strip detector brings the machine to a stop when strip error occurs in the
tooling. The detector is enabled when the switch is set to ［ON］.
2. Using the Miss-Strip detector
2.1 Miss-strip can be detected by conducting

Fig.of the inspection device
the ram head and the punch tool.
● No alarm: The tool head is touching the ram Ram
head when the ram goes up.
● Alarm “Miss-strip”: The tool head is

Ram head
insulation
separated from the ram head when the ram Flex. Cable
goes up.
Punch
2.2 A select switch (ON/OFF) is provided on the Select switch on the

control box to enable or disable the miss-strip control cabinet
detector. Check before punching.
Miss-Strip Detector
OFF ON
Notes：
1. When the miss-strip detector is enabled,

the hit-rate of the punching may
decrease about 10 hit/min by confirming
the upper tool’s position every ram
lifting.
2. If punching without tool, alarm occurs

when the miss-strip detector is
enabled.

3. Self-diagnosis
Miss-strip has occurred.
z Meaning ：Miss-strip has occurred during punching process. Ram and each axis stop
immediately at the current position.
z Recovery ：Press [RESET] key on the liquid crystal screen. Set the material properly
before starting punching again. If starting from the middle of the
program, be sure to re-start from the block where machine stopped.

VIII. Tooling
VIII.Tooling Tooling
Hazard labels




VIII -1 HPH/HPI series

Contents
1 Operation switches .........................................................VIII-1-1

1.1.Movable table switch ........................................ VIII-1-1
1.1. Turret switches .......................................... VIII-1-1
2 Changing procedure .................................................... VIII-2-1

2.1 Change the toolings .......................................... VIII-2-1
2.1.1 Selecting the station ..................................... VIII-2-1
2.1.2 Changing the punch tooling ........................... VIII-2-1
2.1.3 Changing the die tooling ................................. VIII-2-2
2.2 Points to be Checked .......................................... VIII-2-4
2.2.1Checking for the punching tooling .......................... VIII-2-4
2.2.2 Checking for the die tooling .............................. VIII-2-5
2.2.3 Notes ....................................... VIII-2-5
VIII -2 HPH/HPI series

Ⅷ.1 Changing tooling operation switches
Be sure that nobody is around before operation.

CAUTION
1.1 Y (Beam (moving table)) switch:
(1) The Y (crossbeam (moving table)) switch is placed on the lower right of the
control box screen.
(2) Press (+) switch to move the beam (table) away from the punching center.
(3) Press (-) switch to move the beam (table) close to the punching center.
1.2 Turret switches

(1) There are 2 switches, namely [TURRET POSITIVE], [TURRET REVERSE] placed
on the right side of the control box. And the [TOOL BALANCER] switch
can be increased as an option.
(2) [TURRET POSITIVE] switch turns the punch and die turret positively.
(3) [TURRET REVERSE] switch turns the punch and die turret reversely.
Note: When the changing tooling guard cover on the front side of the frame
is open, the switch on it is broken off, so any operation under auto-mode
can’t be done so as to protect the operator. This switch must be closed
firstly before operating automatically. But the turret and autoindex can
be turned by manual operation. Be sure to keep any part of your body away
from the machine running parts.
1.3 Tooling balancer switches (Option)

1) Setting the [TOOL BALANCER] to [FREE] enables the cylinder to move up and
down.
Select when fasten or loosen the bolt of the punch head of the tooling.
2) Setting the [TOOL BALANCER] to [CHANGE] to raise the cylinder.
Select when loading or unloading the tooling.
VIII.1-1 HPH/HPI series

VIII. Tooling Tooling
Ⅷ.2 Changing Procedure
2.1 Changing the toolings
Change the tooling with both hands for one station at a time.
When operating the turret by pressing the turret switches, be
sure that the tool change for one station is completed and the
CAUTION both hands are off the turret.
If the turret is turned with one hand on the turret, touching
the tooling might hurt the hand.
2.1.1 Selecting the station

(1) Move the station to the tool change position by programming.
(2) Operating the switch on the control screen to move the crossbeam far away from
the punching center (move the movable tables backwards).
Opening the upward changing tooling guard cover on the front side of the frame
and the lower door for changing dies.
2.1.1 Changing the punch tooling
(1) Pull out the tooling by hand from the top of the punch turret. (For the machine with the tooling
balancer, use the balancer for easy loading and unloading of the large size tooling.)
(2) Load a new tooling.
(3) Check that the guide key is inserted securely to the key slot by pushing down the tooling by hand.
(4) Tool change is completed.

There might be two key slots in different direction. Be

sure that the direction of the punch tooling and the die
tooling matches.
Be sure to load the toolings with the same size for both
IMPORTANT
the punch and the die.
For the above both case, the machine can be damaged and
the repairing might be required.
2.1.2 Changing the die tooling

2.1.2.1 Changing the lower dies except index dies
(1) First loosen the securing bolt of the clamping plate circling outside of the turret,
lift the die holder a little and then pull out the whole unit (holder and die).
Small or medium size tooling can be pulled out with fingers. If it does not come
out, push up the tooling with a brass bar. Load a new tooling on the holder then.
Finally put back the whole unit on the die turret and fasten the securing bolt
again.
(2) Be sure that the tooling is completely inserted to the bottom. (Check if the
tooling is the same height with other toolings.)
2.1.2.2 Changing the index dies
(1) First loosen the securing bolt that clamps the worm wheel box cover, lift the cover about 2 mm
higher and then pull it out. During pulling out, be careful not to drop the dust on the cover into the
box. Knock the ejector tube bottom from the lower side of the die turret in order to activate the die
holder. Screw the changing tool bar into the holder and lift it about 19 mm higher and pull out the
whole unit carefully above the inner worm cover. Similarly be careful not to drop the dust into the
worm wheel box. Clean all the parts pulled out completely. Loading a new die on the holder and
then put back the whole unit, install the box cover and fasten the bolt finally.
(2) Be sure that the tooling is completely inserted to the bottom. (Check if the tooling
is the same height with other toolings.)
There might be two key slots in different direction. Be

sure that the direction of the punch tooling and the die
tooling matches.
Be sure to load the toolings with the same size for both
IMPORTANT
the punch and the die.
For the above both case, the machine can be damaged and
the repairing might be required.

2.2 Points to be checked
Be sure to check the following when changing the toolings.
Fully understand the below contents to acquire the tool alignment of the punch and the die.
2.2.1 Checking for the punch tooling

When the punch tooling is loaded to the turret, see if the tooling goes up or down smoothly by
pushing head by hand.
If the punch tooling does not come up or comes up slowly when

pushed, the tooling may interfere with the workpiece or clamps. Be
sure to take it out to clean the round of the punch stripper and the
inner side of the guide bush with a waste cloth.
CAUTION Also check if there is no jut in the key slots of the punch or the
guide bush. If it does, make it smooth with a fine file or a
sandpaper.
Guide bush
Key
Key
Key slot of the Key slot of the

guide bush punch tooling

2.2.2 Checking for the die tooling

When loading the die tooling, be sure that the following are done.
(1) Clean the round and bottom of the die tooling.
(2) Clean the hole (inside/bottom) and flange of the die holder.
“Clean” means to take out the shards of the material, dust and
oil.
Be sure to use the clean waste cloth.
If the jut is found during the cleaning, be sure to smooth the
CAUTION surface with a fine file or sandpaper.
Neglecting the above can shift the center of the punch and
the die to cause the damage to the tooling, the burr of the
punch hole, and the inaccuracy and the strip-miss.
2.2.3 Notes
For the tooling types and the maintenance, be sure to follow the instruction manual of the tooling
maker.
Make special note of the following.
(1) Use toolings with correct clearance. Incorrect clearance may leads to :
--- A shorter tooling life
--- Ugly cut edges
--- The punching tooling stuck in the workpiece and not coming out smoothly.
(2) Regrinding the punch tooling and the die tooling when necessary. If not, the doll edge
requires the excessive punching pressure and hastens the abrasion.
The minimum grinding at appropriate time saves the cost and keeps the high accuracy of
punching.
The appropriate time for regrinding is when the height of the burr exceeds the allowable
burr to be accepted as a product.
(3) Adjust the height of the punch tooling and the die tooling properly as well as the position
of the punch blade. Improper height of the tooling and the position of the punch blade may
cause the failure in punching or the ugly cut edge.

When regrinding the blade of the punch tooling or the die tooling, adjust the position of the
Punch head
punch blade and the height of the die tooling with shim.
Adjust method
Punch tooling
Punch blade
209.0~210.0mm
Difference between the punch blade and the bottom of
the stripper: 0.5 – 2.0 mm.
Length of the stripper: 209.0～210.0mm.
Adjusting method differs depending on the maker and
types of the tooling. Follow the instruction manual
of the tooling maker. Stripper
Standard method for adjustment is shown below.
1.5~2.0mm
Adjustment of difference between punch blade

and bottom of stripper Punch Adjustment of tooling height
Punch head
Punch head support
Shim Shim
Shim
Punch
blade
Punch
guide
Adjusting with screw Adjusting with shim Adjusting with shim

of punch head between punch support & Adjusting with screw between punch support &
punch blade of punch head punch blade
Die tooling
Height of the die: 30±0.5mm (Wilson, KETEC)

Height of the die
Adjust the height of the die tooling with the shim

underneath the tooling. Select the shim with the
thickness to make the height of the die tooling
indicated above.
Insert the shim to the die holder before inserting the
die tooling. Shim

Ⅸ. Electrical
circuit diagrams
Ⅸ. Electrical diagrams
Warning marks
Be sure to remember the meaning of each warning label.
Danger----Indicates an imminent hazard that, if happens(person

not keep away from), death or serious injury will result.
（DANGER） The hazard label is only used in very extremeness postural
situation.
Warning---Indicates a potentially hazardous situation that,if not

avoided,could result in death or serious injury.
（WARNING）
Caution ---Indicates a hazardous situation that , if not

avoided,may result in minor or moderate injury.Sometimes it is
（CAUTION） used as an alarm of safety use and property protect.
Important—indicates a state which,if not avoided, may result in

（NOTICE） machine damage.
The following elctrical schematic diagrams apply to all HPE series .
Ⅸ -1 HPE series
Ⅹ. Main parts list
(Clamps and fixed station tools)
Ⅹ. Main Parts List Main Parts List
Contents
1. H4-02-00301 Clamp .......................................................Ⅹ-2-1
2. H4-37-00500 1/2” Tool(26LA2 Series)..................................... Ⅹ-2-2
3. H4-37-00600 1-1/4” Tool(26,36LA2 Series) ................................. Ⅹ-2-3
4. H4-37-00700 2” Tool(26,36LA2 Series) .................................... Ⅹ-2-4
5. H4-37-00800 3-1/2” Tool(26,36LA2 Series) ................................. Ⅹ-2-5
6. H4-37-01200 1/2”-1/2” Tool(36LA2 Series) ................................. Ⅹ-2-6
7. H4-37-02200 1/2”-1/2” Tool(40LA2 Series) ................................. Ⅹ-2-7
8. H4-37-02300 1/2”-1-1/4” Tool(40LA2 Series) ............................... Ⅹ-2-8
9. H4-37-02400 2” Tool(40LA2 Series)....................................... Ⅹ-2-9
10. H4-37-02500 3-1/2” Tool(40LA2 Series) .................................. Ⅹ-2-10
11. H4-37-02700 4-1/2” Tool(38LA2 Series) .................................. Ⅹ-2-11
Ⅹ -1-1 HPH/HPI series

1. H4-02-00301 Clamp
Ⅹ -2-1 HPH/HPI series

2. H4-37-00500 1/2” Tool(26LA2 Series)
Ⅹ-2-2 HPH/HPI series

3. H4-37-00600 1-1/4” Tool(26,36LA2 Series)

4. H4-37-00700 2” Tool(26,36LA2 Series)

5. H4-37-00800 3-1/2” Tool(26,36LA2 Series)

6. H4-37-01200 1/2”-1/2” Tool (36LA2 Series)

7. H4-37-02200 1/2”-1/2” Tool (40LA2 Series)

8. H4-37-02300 1/2”-1-1/4” Tool (40LA2 Series)

9. H4-37-02400 2” Tool (40LA2 Series)

10. H4-37-02500 3-1/2” Tool (40LA2 Series)

11. H4-37-02700 4-1/2” Tool (38LA2 Series)

CNC TURRET PUNCH PRESS
Qualified Certificate
HPE SERIES
 The certificate gives the parameters and precision of the machine。

 Deliver the certificate to the other customer as well as the machine。
 Keep the certificate in easy-fetching place for quick looking-up。
Qualified certificate
This machine has been inspected and qualified for
leaving factory according to the standard requirements of
Q/321088 JWB8-2015《CNC turret punch press》.
Serial No.:
Inspector:
Section chief of quality inspection:
General manager:
Date:
HPE ZM-1
1. Basic parameters of the machine:
Specification and
high-speed turret punch press Serial No.
name
Inspection
No. Inspection Items Measurement results
tools
1.1 Punching capacity 294kN
Max. Sheet dimension of one

1.2 positioning
mmx mm
Max. Sheet dimension of two
1.3 position
mmx mm
Turret Stations
1.4 26/36/38/40
Punching times per minute -
1.5 RPM
1.6 Axes number of control

5m tape
1.7 Max. Sheet thickness 6.35mm measure
600mmruler
Max.processing diameter
1.8 88.9/114.3mm
Stopwatch
1.9 Max. Workpiece weight kg
Max. Workpiece weight when in

1.10 Max.punching speed kg
1.11 CNC system SIEMENS___
1.12 Feeding speed X=75m/min Y=70m/min
1.13 Turret speed 30rpm
Punching frequency:
1. 14 X= hit/min
Y= hit/min
HPE ZM-2
2. Running test
No. Inspection item Measurement Judgement
1 Turret running Good No Good
2 Punching head stop position Good No Good
3. Accuracy
Unit：mm
Inspec
Inspection Method of
No. Sketch -tion Referenc Measurement
items measurement
tools e value value
1、Three position
of level gauge：
Level gauge for
the turret：from
Machine
the left side to
level
the right
1 level gauge direction A The level level 0.04/1000
side,test the
of the
level form the big
turret,
station，put the
direction
level gauge in the
of X、Y axis
device，test the
B The level
level form X,Y
of the
direction.
worktable
x axis Y axis
HPE ZM-3
Unit：mm
Inspec- Inspec-
Method of
No. Sketch tion tion Reference Measurement
measurement
items tools value value
When the machine X- axis

back to reference
point,make the
head of gauge in
touch with the
plate for
fixing,Adjust
the readout to
zero,turn on the
machine till Y- axis
different
position,and
then run the find
reference point
orders,read the
microm
Origin tolerance,the
eter
Returning tolerance
2 gauge ±0.03
calculate the
Magaet
Accuracy difference
ic base
between biggest
and smallest
amount.
Note:ten times
per test.(also
you can place the
head of the gauge
on the
machine,make the
head touch the
movement
parts,run
finding
reference point
orders)
HPE ZM-4
When chose the

point of tes X- axis
return
amount,make the
head of gauge
touch the plate
for
fixing,adjust
the readout to
zero, run the
machine to
different
position and then Y- axis
run the order of
return to chosen
microm
point, read the
eter
Repeating tolerance,the
3 gauge ±0.03
Accuracy tolerance
Magaet
calculate the
ic base
difference
between biggest
and smallest
amount.
Note: fifty times
per test.(also
you can place the
head of the gauge
on the
machine,make the
head touch the
movement
parts,run
finding chosen
point orders)
HPE ZM-5
Unit：mm
Inspec- Inspec-
Method of
No. Sketch tion tion Reference Measurement
measurement
items tools value value
Using the
ruler,and make X- axis
the direction
of X axle as
zero
position,Test
ing gauge Y- axis
fixed to the
surface of
movement
Straightness parts,make the ruler
Measurement head of the micrometer
4 0.05
of guage in touch gauge
Feed Shaft with the
ruler,move the
slide plate
along X
direction,tes
t the
tolerance in
the
stroke.test Y
direction in
the same way.
HPE ZM-6
Using the
ruler,and make
the direction
of Y axle as
zero position,
Testing gauge
Squareness of fixed to the
X-axis surface of Microm
Carriage movement eter
5 against the parts,the head gauge
0.03/900
Y-axis of the gauge Angle
Carriage touch the rule ruler
in X
direction,mov
e the beam in X
direction and
test the
tolerance in
stroke.
Testing gauge
fixed in the
surface of
worktable，
make the head
touch the fix
position
Parallelism
surface of
of work
clamp，move the Microm
patch
6 clamp by eter 0.05
against the
manual，read gauge
X-axis
the
traverse
tolerance,the
tolerance
calculate the
difference
between
biggest and
smallest
amount。
HPE ZM-7
Use the round

concentric
device to
Concentrici
check the
ty of Punch concen
station one by
7 Turret tric 0.04
one (double
Against The device
stations,the
Die Turret
inner station
only need test
concentric
situation)。
4. Punching Accuracy
Unit：mm
Inspec- Inspec
Reference Measurement
No. tion Method of measurement and Sketch -tion
value value
items tools
Every pitch：
Steel ball
worktable
100±0.10
Brush
worktable
100±0.15
1～3 & 2～4：

Pitch
Steel ball
Verni
worktable
Line er
1 In the whole stroke, punch the feature 141.42±0.15
punching calip
like the pictures，test the distance Brush
er
between holes，the biggest valve is the worktable
manufacture precision 141.42±0.20
Tolerance 1～
3 & 2～4：
Steel ball
worktable :
0.25
Brush
worktable：
0.3
HPE ZM-8
Verni Steel ball

er worktable：
calip φ100.15±
er 0.15
Round step
2
punching
Brush
worktable：
φ100.15±
Follow the step punch order，punchφ 0.20
100round feature， test the value A-A
B-B C-C D-D E-E F-F
Toleranc
e level Tolerance
3 between Punch three times in every station， micro between d & e、
differen test the tolerance of single punch in meter f & g 0.05
t punch continues punch，tolerance calculate as
the biggest one。
HPE ZM-9
5．Machine Installation Level Diagram
－Ｙ +Ｙ
－X
+X
1. Adjust and install the machine according to the level as shown in the figure above.
2. Method of level measurement:
a, Drive Tool No. of the turret (D station)on the front side.(On the worker's side).
b, Place a level on the die plate, as shown in the figure.
HPE ZM-10
6. Electric Specifications Check List
No. Inspection items Remarks
1 Power Source Voltage v
2 Frequency Hz
3 Phase φ3
4 Turret Station
X- axis
Y- axis
5 Drive Unit No.
A- axis
C- axis
6 PCU No.
SIEMENS control system

7
embedded license No.
8 Software
HPE ZM-11
CNC Turret Punch Press
Packing List
HPE series
 This packing list provides the machine specification, accessories, spare

parts and files and options list delivery with the machine to the buyer
according to the clauses of the contract.
 Please submit this packing list with the machine when transferring the
machine to another user.
 Please keep this packing list in a readily accessible place for quick and
easy reference.
Packing list Packing List
1 Mainframe
Machine specification Machine name Quantity

CNC turret punch press 1
2 List for the accessories, spare parts
No. Specification Quantity Remarks

1 C16x100 High anchor 8 Made in Japan
H4-0500100
2 3
Baseboard
H4-0500300
3 1
Baseboard
H4-0500700Baseboar
4 2
d
5 GB/T70.1 Bolt M16x120 4
6 GB/T93 Washer16 4
H4-3913300 Changing auto
7 1 φ 16*310
index die bar
Tool for setting the
8 1
clamp deadzone
9 Scrap box 1
The key of the control
10 1
box
Socket head
cap screw 1 set 9 pieces
wrench
Unadjusta- 5.5-7、8-10、11-13、
1 toolbox ble wrench 1 set
11 12-14、17-19、22-24
including: Cross
screwdriver 1 4”
Single-line
screwdriver 1 4”
Adjustable
wrench 1 12”
Grease gun 1
HPE ZD-1 HPE series

Packing list Packing List
Butter gun 1
12 Programme software Have/no
Tooling(a complete set
13 including Punch and sets
die tooling)
H8-3721301Assistant
14 1 set Pushing the die out
bar
Spare paint(In case Red (for
15 machine surface 2 tins carriage),gray(or
scratching) black)(for frame)
3 Documents
No. Name Quantity Remarks

1 Operation manual
2 Packing list
3 Certificate of quality
4 FANUC operation manual
4 Options
No. Optional Equipment Name Have NO

1 Tool balancer No
2 Automatic lubricating device Have
Tool oil mist lubricating and air
3 No
ejecting system
4 Steel ball worktable No
5 Brush+steel-ball worktable Have
6 Assistant worktable No
7 Automatic locating pin Have
8 Clamping spikes No
9 Clamping positioning block No
10 Lower clamping tooth plate No
11 Area sensor attachment No
Air-conditioner in the control
12 Have
cabinet
HPE ZD-2 HPE series

HPE 3048 840D Manual in English) 3

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CNC Turret Punch Press

 Please read this instruction manual thoroughly before operating or

1 Purpose and Application ...................................................................... I-1-1

2 Main Specifications............................................................................... I-2-1

3 Dead Zone of Clamps ........................................................................... I-3-1

4 Workpiece Holder.................................................................................. I-4-1

5 Station layout ........................................................................................ I-5-1

6 Floor Layout .......................................................................................... I-6-1

7 Machine Components ........................................................................... I-7-1

8 Control Cabinet Layout ........................................................................ I-8-1

9 Clamp Sensor ......................................................................................... I-9-1

1 Overview ................................................................................................ II-1-1

2 Hoisting the Machine ............................................................................ II-2-1

3 Transferring the Machine ..................................................................... II-3-1

4 Hydraulic and Air Tube Connection .................................................... II-4-1

5 Primary Power Supply Connection ..................................................... II-5-1

6 Safety Mat Attachment (option) ........................................................... II-6-1

7 Area Sensor Attachment (option) ........................................................ II-7-1

1 Preparation Before Starting the Machine ........................................... III-1-1

2 Names and Functions of switches ...................................................... III-2-1

3 Operation ............................................................................................... III-3-1

4 Example Programme ............................................................................ III-4-1

5 Basic Keyboard Operation ................................................................... III-5-1

6 Input and Output of Programmes ........................................................ III-6-1

7 List of Tooling Stations ........................................................................ III-7-1

8 Workpiece Holder(Reposition) ............................................................ III-8-1

9 Dead Zone of Clamps ........................................................................... III-9-1

1 Definition of Terms ............................................................................... IV-1-1

2 Concept of Coordinates ....................................................................... IV-2-1

3 Precautions for Punching .................................................................... IV-3-1

4 Functions of Programme...................................................................... IV-4-1

5 G functions ............................................................................................ IV-5-1

6 M Parameter Operations....................................................................... IV-6-1

1 Routine Maintenance ............................................................................ V-1-1

2 Alarm ...................................................................................................... V-2-1

3 Troubleshooting .................................................................................... V-3-1

4 Connection of Power Supply ............................................................... V-4-1

5 Clamp Sensor ........................................................................................ V-5-1

VI. Maintenance & Inspection (Mechanical)

1 Maintenance areas ................................................................................ Ⅵ-1-1

2 Inspection before Operation....................................................................... Ⅵ-2-1

3 Periodic Inspection ....................................................................................... Ⅵ-3-1

4 Functions and Names .................................................................................. Ⅵ-4-1

5 Oil Mist Tooling Lubrication System ........................................................ Ⅵ-5-1

6 Maintenance of clamp spikes..................................................................... Ⅵ-6-1

7 Periodic Replacement of Safety Parts ..................................................... Ⅵ-7-1

8 Lubricating Location List ............................................................................ Ⅵ-8-1

9 Lubrication Method for Auto Index ........................................................... Ⅵ-9-1

10 Hydraulic Circuit Diagram .................................................................. Ⅵ-10-1

11 Pneumatic Circuit Diagram ................................................................ Ⅵ-11-1

12 Phenomena and Maitenance of Accidental Machine Problems ..... Ⅵ-12-1

VII. Optional Equipment

 Ⅶ-1 Ball Bearing Table ..................................................................... Ⅶ-1-1

 Ⅶ-2 Tooling Balancer ....................................................................... Ⅶ-3-1

 Ⅶ-3 Miss Strip Detector ................................................................... Ⅶ-4-1

1 Operation Switches............................................................................... VIII-1-1

2 Changing Procedure ............................................................................. VIII-2-1

Ⅸ.Electric Circuit Diagrams

Ⅹ.Main Parts List

iii HPE series