300 Instructions Book
300 Instructions Book
300 Instructions Book
Machine
Operating
Instruction
Table of Contents
Foreword, security screening
Chapter 1: Overview
Chapter 3: Installation
Chapter 4: Operation
Chapter 5: Adjustment
Chapter 6: Maintenance and Maintenance
Chapter 7: Analysis and troubleshooting of common faults
Chapter 8: Random spare parts, tools
Chapter 9: Circuit Diagram
Chapter 10: Certificate of Compliance
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Foreword
Welcome to the small bag series automatic packaging machine. Before
using the packaging machine, please be familiar with the contents of this
User's Guide. It will help you understand the basic performance, structure,
operation and maintenance of the packaging machine so that you can use
Security check
1.Safety instructions
Note: This unit uses power supply for single phase 220V 50Hz
This hazard sign indicates that it will involve human injury and may
even lead to casualties. In order to prevent accidents, the operating rules must be
strictly observed.
This warning sign indicates that it will involve human injury and
accidents other than equipment. To prevent accidents, you must observe the
precautions and the correct operating rules of the equipment.
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This attention mark urges prior attention and emphasizes the
priorities for proper use of the operating equipment.
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CONVEYOR BELT, AND SEALING KNIFE SEAT. THERE MUST BE NO TOOLS
OR DEBRIS, AND OBSERVE WHETHER THERE ARE ANY ABNORMALITIES
AROUND THE MACHINE;
2. THE GUARD IS IN THE FUNCTIONAL POSITION BEFORE EACH BOOT!
3. DURING THE OPERATION OF THE MACHINE, IT IS STRICTLY
FORBIDDEN TO EXTEND THE HANDLE AND THE TOOL INTO THE END
SEAL SEAT!
4. DURING THE OPERATION OF THE MACHINE, IT IS STRICTLY
FORBIDDEN TO BRING ANY PART OF THE BODY CLOSE TO OR CLOSE TO
THE MOVING PARTS!
5. WHEN THE MACHINE IS IN NORMAL WORKING, IT IS FORBIDDEN TO
SWITCH THE OPERATION BUTTON FREQUENTLY. IT IS STRICTLY
FORBIDDEN TO CHANGE THE PARAMETER SETTING VALUE
FREQUENTLY;
6. IT IS FORBIDDEN TO OPERATE AT SUPER HIGH SPEED FOR A LONG
TIME
7. IT IS FORBIDDEN TO OPERATE ALL KINDS OF SWITCH BUTTONS AND
MECHANISMS OF TWO OR MORE MACHINES AT THE SAME TIME; THE
POWER SHOULD BE TURNED OFF DURING MAINTENANCE AND
MAINTENANCE; WHEN MULTIPLE PEOPLE ARE DEBUGGING AND
REPAIRING MACHINES AT THE SAME TIME, THEY SHOULD PAY
ATTENTION TO MUTUAL COMMUNICATION AND INDICATION TO
PREVENT ACCIDENTS CAUSED BY NON-COORDINATION;
8. WHEN CHECKING AND REPAIRING THE ELECTRICAL CONTROL
CIRCUIT, IT IS STRICTLY FORBIDDEN TO WORK WITH ELECTRICITY! BE
SURE TO TURN OFF THE POWER! TO BE COMPLETED BY AN ELECTRICAL
PROFESSIONAL, THE LOCAL BRAKE PROGRAM IS LOCKED AND CANNOT
BE MODIFIED WITHOUT AUTHORIZATION;
9. WHEN THE OPERATOR CANNOT KEEP AWAKE DUE TO DRINKING OR
FATIGUE, IT IS STRICTLY FORBIDDEN TO OPERATE, DEBUG OR REPAIR;
OTHER UNTRAINED OR UNQUALIFIED PERSONNEL ARE NOT ALLOWED
TO OPERATE THE MACHINE;
10. IT IS STRICTLY FORBIDDEN TO MODIFY THE MACHINE PRIVATELY
WITHOUT THE CONSENT OF THE COMPANY, AND DO NOT USE THE
MACHINE OUTSIDE THE SPECIFIED ENVIRONMENT;
11. The insulation resistance and grounding resistance of this equipment are in line
with national safety standards. If it is not used for a long time or when it is used for
the first time, the heater should be turned on for low temperature heating for about 20
minutes to prevent the heating part of the machine from getting wet.
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Warning: For the safety of you and others and machinery, please
follow the above requirements. The company is not responsible for accidents and
accidents caused by failure to comply with the above requirements.
The company also has many other specifications and models of products,
if the user needs, you can contact the company, the company will be
liquid/paste materials.
be used).
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flexible and beautiful in appearance. All materials in contact with
which meet the packaging requirements of food and medicine. After more
Performance parameter
Pouch series equipment performance parameters
Packing Material Various composite films, such as OPP+PE, PET+PE, nylon+PE, etc.
Film reel Film outer diameter D≦Φ300mm, core inner diameter d=76mm
Length:30-180mm ; Width:20-140mm
Making bag size Change the width of the bag to change the mold, the length ≦180mm
adjustable
Weight 250kg
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Dimensions (L*W*H) 1022*850*1820 mm
Temperature: 10 ° C -40 ° C
Use environment Humidity: ≦ 85%
Non-corrosive and flammable, explosive gas, dust.
Install
The machine is fully commissioned before leaving the factory, and is shipped after the overall
boxing. After the work site, there is no need to carry out excessive assembly, but the fastening
bolts and nuts may be loosened due to vibration during transportation, etc. Therefore, it is
necessary to check the machine after unpacking, and all the loose nuts are tightened.
一、 The machine should be installed in a place where the ground is flat and there
is no severe vibration, and the sunlight should be directly exposed to the lens
four-wire system (must be connected to the neutral line), the power supply
voltage can not be lower than the standard voltage 90% or higher than the
standard voltage 110%, the power supply voltage fluctuation is too large or
can not meet The machine is used in the required area, please order special,
the machine.
三、 The neutral wire and the ground wire cannot be mixed. Please connect
a ground wire in the power plug to zero reliably, and the grounding
terminal in the power box is reliably grounded to ensure the safety of
the machine and personnel.
四、 Before the machine is connected to the power, press the clutch handle to
disengage the tray and turn the tray counterclockwise for one week to ensure
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that the door position is not stuck. Loosen the clutch handle to close the tray,
and pull the main motor belt by hand to make the spindle rotate clockwise to
confirm that there is no stuck, collision and interference in each moving part.
五、 After the machine is powered on, first check the direction of motor
rotation, turn on the power and press the start switch. When viewed
from the front of the machine, the conveyor belt should rotate
counterclockwise. If the direction is not correct, turn off the power to
the machine and re-adjust the power supply phase sequence.
六、
Install the packaging film between the two paper rollers, mount it on
the film holder, and align the film roll with the former, then tighten the
handle, and pay attention to the front side of the film. After starting the
machine, adjust the pressure according to the paper feeding condition
to ensure normal film supply.
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Operate
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Running screen
Count: The data is accumulated to record the number of bags per time, displaying and recording 10 digits.
Each time the stop is automatically saved, it can be cleared with the clear button.
Current speed: After running for a period of time, it reflects the current actual packaging speed.
Number of stop packages: The count value of the automatic stop can be set arbitrarily from 1 to 9999. When
you choose to enable the count control and the count value reaches your setting, the machine will
automatically stop.
The fixed length mode is used to pull the fixed length of the bag, and the length is set to the length of the
bag in the input frame; when the color code mode is switched, the film pull wheel pulls the bag until the
photoelectric detection of the color code signal stops the film, the color code mode The length of the lower
pocket should be slightly larger than the length between the two color scales. At this time, the maximum
length of the film is set in the state in which the protective color code is ineffective.
Debugging: Turning this state on when the machine is turned on will automatically turn off the
Heating switch: During the normal production process of the thermometer, the heating
paper break protection function.
is turned on. When the mechanical part is debugged, to avoid burns, turn off the
Jog: The whole machine mechanism runs a little according to the set speed. This function is used
heating.
for fine debugging.
Safety door: The safety door switch is opened, and in case of special circumstances
Manual cutting: screw metering or pneumatic pump, work once under the measuring machine.
during normal use, the door is opened.
Cutting switch: It is normally produced when it is opened and equipped with screw metering or pneumatic
Manual film pull: When the button is pressed and the button is not released, the film
pull roller is always pulled.
pump.
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Cutting parameters/function settings:
Enter this interface with password
permission setting, password 8888.
Frequency of the inverter: Adjust the speed of the packaging machine by setting the frequency of the inverter.
Film speed: Different bag speeds can be selected according to the material of the bag. The higher the number, the
faster the speed. For packaging materials with poor temperature resistance, it is recommended to choose low speed
Number of connected bags: If the function has a connected cylinder, you can set multiple packages to cut off.
Bag length: Set the length of the bag in millimeters. If the color code is detected, please set the distance of the
bag more than 2 color points.
Bag length factor: The bag length factor cannot be 0. Scale up or reduce the bag length to achieve the bag
length value close to the target.
Pull film acceleration and deceleration time: By setting this parameter, the film is started and the stop is more
stable (100-800).
Vibration delay: The film photoelectric signal is the starting point of the delay, and the vibration starts after the
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delay time.
Vibration time: How long the vibration stops after the vibration delay.
Cutter delay: The film photoelectric signal is the starting point of the delay, and the knife action starts after
Cutter time: How long the cutter stops after the vibration delay.
Blowing delay: The photoelectric signal of the film is the starting point of the delay, and the blowing action is
Vibration Auto: When you are working normally, select this function to turn on the automatic state if
necessary.
Cutter Auto: When you are working normally, select this function to turn on the auto status if necessary.
Blowing Auto: When you are working normally, select this function to turn on the automatic state if
necessary.
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Small bag series powder cutting technical
parameters
Filling speed: Adjust the speed of the stepping motor to achieve the running speed of the whole
machine.
Unloading weight: Adjust the number of turns of the stepping motor to adjust the weight.
Weight Factor: Increase or decrease the parameter to achieve a value close to the target weight.
Low material level delay: When the feeder is automatically connected, it is lower than a certain set level,
and the feeder automatically works.
Feeding timeout: If the material level target has not been reached within the set loading time, the
equipment will automatically stop.
Switch function button
Automatic stirring: automatic stirring when the screw is cut, the equipment does not run without stirring.
Manual mixing: continuous stirring when not running
Manual clearing: This function can be used at the end of production to clear the material in the silo for
refueling production.
Feeding manual: When configuring the automatic feeder, press the button and the feeder works.
Manual cutting: Clicking and unloading once when it is not running, debugging.
Automatic feeding: If it is equipped with a loading machine, it can be linked automatically.
Wire mixing: The normal operation and operation of the mixing paddles are continuous.
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Adjust
一、Set the heat seal temperature
Turn on the power switch and set the heat sealing temperature on the
horizontal seal and vertical seal temperature controller according to
the materials used.
Temperature controller temperature setting
Cellophane/polyethylene 170℃
Polyester / to be carried out, BOPP / polyethylene 160℃
Polypropylene/polyethylene 150℃
The determination of the sealing temperature is closely related to the type, thickness,
packaging speed and sealing pressure of the packaging material. Therefore, when setting the
the influence of the traction roller on the sealing strength and the influence of the material to
be wrapped are taken into consideration. The temperature of the longitudinal seal should be
about 10 °C lower than the horizontal seal setting. The principle of setting the sealing
temperature is: after sealing, the packaging bag is flat and does not deform. The seal is flat
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and the lines are clear.
二、Feeding Film
When the traction wheel pulls down the packaging bag, the film on the cross arm
drives the control rod to move upward, forcing the control rod to leave the proximity
switch, and the control circuit is turned on, and the film feeding motor drives the
rubber sleeve shaft to move, which will be clamped in the adjusting roller and The
film between the rubber sleeve shafts is sent downward, and the control rod falls due
to its own weight. When the control is close to the proximity switch, the control
circuit is cut off, the film supply motor stops running, and a film feeding process is
completed. This cycle automatically completes the entire process of film supply.
Adjustment: The up and down movement of the control rod must be horizontal.
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The adjustment screws at the outer ends of the left and right cross arms must be
adjusted to make the pressure between the adjustment roller and the two rubber
sleeves consistent.
After being folded by the former, the film is heat sealed by longitudinal sealing, and then
enters between the traction wheels to complete the vertical sealing and pulling the bag. It is an
important part of the bag making process. The ideal shape of the former should be: "centered,
flat left and right, straight front and rear." Loosen the adjusting screw after the test package,
move the former to the best position before, after, and to the left and right, and then tighten
The front and rear positions of the former should be such that the formed packaging bags
are aligned on both sides of the traction roller, and the longitudinal sealing edge is about 1
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mm wider than the front and rear of the traction wheel. If the package has a wrong edge after
sealing, move the mold laterally to the side with the wrong side, and adjust until the two sides
In the state where there is no power supply, the initial adjustment is made, and
the transmission belt is pulled by hand to make the middle seal arm at the highest
point of the cam, so that the left and right heat seal blocks are completely closed. (See
above right) Loosen the left heat seal fastening screw so that the vertical cover is in
the middle of the two traction wheels, then tighten the screws, then align the right heat
seal to the right heat seal, through the vertical seal adjustment screw The horizontal
sealing screw is used to compact and flatten the silicone heat sealing pad. When the
screw is rotated clockwise, the pressure increases, and the pressure is reduced when
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the screw is rotated counterclockwise. The longitudinal sealing and the transverse
sealing of the machine are integrated, and the vertical sealing is increased (or reduced).
When the pressure is applied, the horizontal sealing pressure will also be affected.
Therefore, it is necessary to be patient when adjusting. After the adjustment, tighten
the screws to fix the right heat sealing block and tighten the locking nuts of all
adjusting screws. At this time, the sealing surface of the left and right heat seals
should coincide with the center line of the former.
Turn on the power, turn on the heating tube, and seal several bags in a row.
Observe whether the vertical and horizontal seals of the package are tightly sealed,
flat, whether the lines are clear, whether the seal is stable, and whether there is any
abnormality such as impact. If it does not meet the requirements, adjust it again as
described above until the requirements are met.
When the power supply is not energized, the drive belt is pulled by hand, and the
left and right heat seal bodies are completely closed. At this time, the closing surface
of the left and right heat seal block should coincide with the center line of the former,
and there is no gap between the hot cover. If there is a gap between the hot cover, the
lock nut of the upper and lower adjustment screws of the right heat seal block should
be loose. Open, turn the nut clockwise to reduce the gap and increase the pressure;
otherwise, the pressure is reduced until the hot cover is completely fitted up and down.
Finally tighten the lock nut.
Loosen the fastening screws on the left and right rocker arms. The longitudinal
seal can be adjusted in the front and rear position of the rocker arm. After the
adjustment, tighten the screws.
Turn on the power, turn on the heating sheet, and seal several bags in
succession. Observe whether the vertical seal of the packaging bag is tightly sealed,
flat, stable during sealing, and there is no abnormality such as impact. If it does not
meet the requirements, adjust it again as described above until the requirements are
met.
(3) Horizontal seal pressure adjustment, the sealing pressure of the model has
been adjusted before leaving the factory, no need to adjust.
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五、Photoelectric adjustment
B
LONGYI LONGYI
A
NT-BG22 NT-BG22
B G B G
MIN MAX
B
A
MIN MAX C MIN MAX
SENSITIVITY SENSITIVITY
OUTPUTINDICATION OUTPUTINDICATION
A
Steps:
(1) Fix the photoelectric switch so that the distance check meets the
requirements. According to the wrapping paper you are using, refer to
the light source selection guide table below to determine the light
source of the switch (taking green as an example).
(2) Move the wrapper so that the spotlight falls on the back area behind
the mark, turn the sensitivity back to the end, and then rotate it
clockwise until the indicator light is just right, remembering the
position of the potentiometer as shown in point A).
(3) Move the wrapper again so that the spotlight falls to the center of the
mark. At this time, the indicator light should be on, then slowly rotate
the adjustment knob counterclockwise until the indicator light just
turns off. Remember that the knob position at this time is as shown in
point B of Figure (2).
(4) After correctly completing the above two steps, set the potentiometer
knob to the middle C position between the two points A and B, as
shown in Figure (3). The greater the distance between the two points
A and B, the larger the chromatic aberration and the more stable the
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detection. However, there should be at least one grid distance between
A and B, otherwise the detection will be unstable.
Adjust the photoelectricity to meet the conditions:
1, set the length of the bag and the length of the bag in the fixed length mode bag, greater than
2, the film color code has a flashing action when passing through the aperture of the color code
photoelectric.
3, in the color standard mode to make bags, adjust the color code photoelectric front and rear
Bag adjustment
(1) Timing adjustment of bagging
When the longitudinal seal heat seal block has been separated and the cutter tends to
the maximum open position, the traction wheel rotates to start pulling the bag to the
correct pull bag timing. The adjustment method is implemented by adjusting the
relative position of the drive shaft pull-up bag signal cam and the proximity switch.
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Hot sealing block
l eye marks
L
Pakcing bags
l cutting balde
In the cutter under the numerical control state, place the cutter blade on the
center of the cross-sealing roadway 2-3 integral multiple of the set bag length or the
photoelectric bag mark, as shown in the figure L=(2—3)l, for example : Set the bag
length l=80mm, the distance between the cutter and the center of the horizontal seal is
L=160mm or 240mm.
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Pneumatic flat cutter position adjustment
(1) Cursor bag length adjustment: position the color of the bag in the middle of the
seal (cut at the cutting edge), move the photoelectric switch, and make the light spot
at any color mark (conventional bag size: 10mm*5mm) , the color is black) fixed
photoelectric switch in the middle, start running, if found the cutter is cut above the
bag mark. Then adjust the photoelectric switch upwards, and vice versa, adjust the
position of the photoelectric switch until the cutter is cut in the middle of the bag.
(Note: Due to the control features of this machine, the width of the color bag can not
be less than 3mm).
Since the cutter of this type is installed in the horizontal seal heat seal block, the
package bag is cut off when the contract is completed, and no adjustment is needed. If
the cutter does not need to be properly cut or the blade needs to be adjusted after
grinding, please loosen the fastening screw of the knife holder, move the knife holder
to align the cutting edge of the cutter with the front of the heat seal block, and then
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tighten the fastening screw on the knife holder. Just fine.
七,Particle measuring and measuring
After the empty bag is adjusted, the filling measurement can be adjusted.
The correct timing of blanking is: after the two heat seals are closed, the material falls,
and the traction rollers are opened before the bag is pulled. This will avoid the
phenomenon of
cross-sealing.
Weight adjustment: Loosen the screw plate above the measuring cup adjustment seat,
adjust the upper and lower positions of the measuring cup adjustment seat, increase
and decrease the target weight
Door opening adjustment: adjust the position of the door and adjust the front and rear
position.
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1、 Timing adjustment of blanking: When the two heat seals are just
closed, loosen the pinion fastening screw on the main drive shaft, move the pinion
to disengage from the large gear, loosen the clutch lever, and slide the clutch in the
spring. Press the fixed clutch under the action, turn the large gear counterclockwise,
fully engage the upper and lower clutches, continue to rotate the large gear and pay
attention to observe the opening state of the material door on the lower feeding plate.
When the cutting is opened about 1/3, the pinion will be turned at this time. Engage
with the large gear and fix the pinion.
2、 The test bag is fed into the hopper to observe whether the actual
blanking position is correct. If the material falls outside the former, the position of
the door opening lever and the door closing lever should be readjusted to control the
time of opening and closing the door.
3、 Adjustment of the discharge amount in the tray:
After the timing of blanking is adjusted correctly, the material can be
added to the hopper and run continuously. At this time, attention should be
paid to the stocking situation in the loading tray. If the material in the tray
is insufficient, the measuring cup cannot fill the material. At this time,
adjust the discharge door knob to move the discharge door up and increase
the discharge amount. If there is too much material in the tray overflowing
the scraper, the discharge door should be moved down to reduce the
discharge amount.
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八,Powder metering adjustment (touch screen cutting parameter adjustment) - powder metering
schematic
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九,Liquid/paste metering adjustment - liquid/paste metering schematic
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Weight adjustment diagram:
maintenance
一、 lubrication
1. Timing is given to each gear, with bearing, and the moving parts are lubricated
with oil, once per shift.
2. The speed reducer is strictly forbidden to run without oil. After the first
operation for 300 hours, clean the inside of the reducer and replace it with new
oil. After that, change the oil every 2,500 hours.
3. When filling the lubricating oil, please be careful not to drip the oil on the
transmission belt to prevent slipping or premature aging of the belt.
clean
1. Parts such as trays and barrels that are in direct contact with the material must
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be cleaned once per shift.
2, often clean the heat seal block, especially the sealing surface, to ensure that
the packaged finished bag is securely sealed.
3. For materials scattered on the outer surface of the machine, it should be
cleaned up in time to keep the parts clean.
4. Clean the photoelectric switch (electric eye) and the optical head (convex
mirror) frequently to ensure reliable operation.
5, often clean the dust inside the electric control box to prevent short-circuit or
poor contact failure.
maintain
1. Check the screws of each part frequently, and there must be no looseness.
2.The electrical part should pay attention to waterproof, moisture-proof,
anti-corrosion and anti-rat, and protect the electric control box and the terminal
to be clean to prevent electrical failure.
Bag sealing is not tight 1. The inner layer of the 1. Remove unqualified
packaging material is packaging materials.
uneven. 2. Adjust the sealing
2. The sealing pressure is pressure.
not uniform. 3, improve the heat sealing
3. The sealing temperature temperature。
is low.
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Improper road closure 1. The position of the heat 1. Re-adjust the position of
sealer is incorrect. the heat seal body.
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The company sincerely hopes that you can insist on cleaning and maintenance of
the machine every day, and check it regularly so that the machine can exert its
maximum efficiency, safe production and maintain good performance for a long
period of time. Thank you!
Incidental information
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Production Product Combined grid certificate (Warranty Card)
Machine ID:
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