S&S Cycle, Inc: S&S® V-Series California Engine Owner's Manual
S&S Cycle, Inc: S&S® V-Series California Engine Owner's Manual
S&S Cycle, Inc: S&S® V-Series California Engine Owner's Manual
®
Instruction 510-0231
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12-4-13 235 Causeway Blvd.
La Crosse, Wisconsin 54603
Copyright © 2014 by S&S® Cycle, Phone: 608-627-1497 • Fax: 608-627-1488
Inc. Technical Service Phone: 608-627-TECH (8324)
Technical Service Email: [email protected]
Website: www.sscycle.com Because every industry has a leader
All rights reserved.
Printed in the U.S.A.
Congratulations on purchasing an S&S® engine! Your new engine is designed and manufactured with the same care and attention to detail as those
used to set speed records and win races around the world.
This manual has been prepared to acquaint you with the operation, care, and required maintenance of your engine. It also notifies you of important
safety information and provides authorized service personnel with necessary emissions control specifications. Other S&S publications discuss
repairs and/or changes to the engine configuration. For information related to other components and systems on the motorcycle consult the
manufacturer’s manuals.
This engine conforms to U.S. Environmental Protection Agency and the State of California applicable exhaust gas and evaporative emissions
regulations effective on the date of manufacture. A small volume motorcycle manufacturer, kit manufacturer or assembler may use this engine
without applying for a separate emission certificate.
Per the tampering and defeat device prohibitions, under the Clean Air Act and California State law, it is illegal to remove or render inoperative any
device or element of an emissions control system, or to install any part or component that would bypass, defeat, or render inoperative any device or
element of design installed on the vehicle under the Clean Air Act or California State law regulations. This includes but is not limited to any changes
made to camshafts, fuel metering system, ignition, exhaust system or evaporative system.
Year Code
2013 P
2014 R
2015 S
2016 T
2017 U
2018 W
Enrichment Device
The carburetor uses a mixture enrichment device instead of a choke, but it is operated in a similar manner. During starting and operation before the
engine is warmed up, the lever located on the upper side of the air cleaner should be pulled up. When the engine is sufficiently warm, as described
in the OPERATION section, the enrichment device lever is pushed down.
Petcock
The petcock is located under the fuel tank as described in the motorcycle owner’s manual. On some motorcycles, the petcock operates automatically;
on others, manual operation is required.
WARNING
Motorcycles with manual-operated petcock: petcock should always be closed when engine is not running to prevent accidental overflow
of gasoline and possible fire hazard or damage to engine.
Further information about the petcock may be found in the motorcycle owner’s manual.
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OPERATION
CAUTION
Exceeding 5,600 RPM under any circumstances may damage the engine.
An engine that is run long distances at high speed or under heavy load may overheat. Oil and spark plugs should be inspected more frequently
when the engine is subjected to extreme temperatures.
Idle Speed
CAUTION
Do not idle engine more than five minutes with motorcycle stationary. Overheating may result.
Normal warm idle speed is 1,050 RPM. When the enrichment device lever is pulled up with a cold engine, the idle will be higher.
Oil Pressure
Engine oil pressure varies from 5 psi (.34 bar) at idle to 12-15 psi (.83-1 bar) at 50 mph (80 km/h) when the engine is at normal operating
temperature.
Altitude
The engine should operate correctly between sea level and 5,000 feet without further adjustment. For operation above 5,000 feet the main jet and
intermediate jet sizes should be reduced by one step and the CO checked at idle. If CO at idle is out of spec see your S&S dealer for adjustment.
Engine Break-In
During the first 500 miles of operation, critical parts are “breaking-in” against each other. For this reason:
1- Avoid excessive heat build-up. Do not allow engine to idle for long periods of time.
2- Keep the outside of the engine clean.
3- Do not subject engine to unusual stress or load as with sidecar or trailer.
4- Avoid hard acceleration until the engine is warmed up.
5- Do not lug the engine. Vary the engine speed; avoid maintaining a steady speed for long distances.
For motorcycles not equipped with tachometers, the following table may be used as a guide for estimating the engine RPM in each gear based on
the road speed.
Road Speed At 2,000 & 3,000 RPM In Each Gear Based On Stock Late-Model Harley-Davidson® FL and FX Overall Gear Ratios and Rear Tire Size
Gear Road Speed at 2,000 RPM Road Speed at 3,000 RPM
1st 15 mph (24 km/h) 22 mph (35 km/h)
2nd 22 mph (35 km/h) 32 mph (52 km/h)
3rd 30 mph (48 km/h) 44 mph (71 km/h)
4th 39 mph (63 km/h) 58 mph (93 km/h)
5th 47 mph (75 km/h) 71 mph (114 km/h)
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Pre-ride Checklist
Before riding, or with each tank of gas, confirm that your motorcycle is in good operating condition. The motorcycle owner’s manual has specific
information regarding this subject.
Cool Engine:
1- Open petcock if it is manual type.
2- Pull enrichment device lever to raised position.
3- Twist throttle one or two times.
4- Close throttle.
5- Turn Key to IGNITION.
6- Turn Engine-Stop Switch to RUN.
7- Press Start Switch.
8- After engine starts, adjust enrichment lever depending on ambient temperature:
a- Below 70°F (21°C) - Push enrichment lever in as engine warms. If idle becomes slow or rough, pull lever up slightly. Enrichment lever should
be pushed in completely after not more than 60 seconds of operation.
b- 70°F (21°C) or Warmer - Push enrichment lever completely in after 10 to 30 seconds of operation.
MAINTENANCE
To maintain your new engine warranty and to assure proper emissions system operation, regular inspections and servicing must be performed.
For normal riding, the recommended shifting procedure to lower gears while decelerating is:
1- Disengage clutch.
2- As motorcycle slows, shift into appropriate gear for beginning next mode of operation.
3- When slowing to a stop, the clutch should be disengaged when:
a- The motorcycle speed drops below approximately 15 mph (24 km/h).
b- Rough engine operation is evident.
c- When the engine is lugging.
The motorcycle should be shifted into neutral if it is going to be shut off or kept at an idle for more than a few seconds.
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Periodic
The motorcycle should be checked frequently (for example, with each tank of gasoline) for fuel or oil leaks and oil level. After the engine is warm, the
idle speed may occasionally require minor adjustment. See the motorcycle owner’s manual for other recommended periodic maintenance.
During Break-In
At 50 Miles (80 Kilometers):
1- Change engine oil and filter.
2- Inspect for fuel and oil leaks.
3- Inspect air cleaner element and service as required.
4- Check tightness of exterior fasteners, except head bolts.
CAUTION
Motorcycles operated under adverse conditions (severe cold, heat, dusty or wet conditions, extended idling, pro-longed high speed, or
extreme load) should have regular maintenance performed more frequently to ensure safe, reliable operation.
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Engine Oil
Engine oil is a major factor in the performance and service life of the engine. Use the proper viscosity of oil for the ambient temperature range
anticipated before the next oil change as shown in the following table.
NOTE: S&S® recommends using the S&S Heavy Duty or S&S Premium Synthetic engine oils.. S&S recommends regular oil changes every 1,000 miles (1,600
kilometers) when using petroleum-based oil not specifically formulated for motorcycles.
Carburetor
The carburetor has been specifically set up for emissions control. All jets are fixed at the factory.
Idle Speed Adjustment
1- Operate motorcycle until engine is warmed up (typically 15 minutes).
2- The idle speed adjustment screw is located on top of the carburetor just under the throttle cable guide. Use a long, blade-type screwdriver to
adjust the idle speed to 1,050 RPM.
CAUTION
A damaged, torn, punctured, or crushed element may allow unfiltered air to enter the engine. In the event of a damaged air cleaner
element, replace element immediately.
Replacement
1- Remove air cleaner cover and filter element from the backplate.
2- Install the filter element by stretching the smaller diameter around the hub of the backplate. It should be a tight fit. If not, turn it around.
WARNING
Improper installation of the filter could impede the rotation of the valve and cause the SAC not to function. Be sure that the smaller
diameter of the filter is installed on the hub of the backplate.
3- Check to ensure that the cover o-ring is properly installed in the backplate groove. Apply BLUE Loctite® (242) to the 3 ¼-20 x 1” Phillips oval
head screws. Install the cover with the three screws and tighten until they bottom out.
Hydraulic Lifters
Hydraulic lifters are self-adjusting. They automatically adjust length to compensate for engine expansion and valve train wear, keeping the valve
train free of lash while the engine is running. When starting the engine, the valve train may be noisy until the lifters refill with oil. If the valve train
remains noisy after twenty minutes of operation, this may be an indication that one or more of the lifters is not functioning properly. Remove and
clean the hydraulic lifter oil filter screen. Consult an S&S service agent if further service is required.
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Spark Plugs
Spark Plug Removal:
1- Disconnect spark plug wires from spark plugs by pulling on the molded connector boots. It may help to twist or rock the boots back and forth
slightly while pulling.
2- Unscrew spark plugs.
CAUTION
Threads may strip in the aluminum cylinder heads if over-tightened. Repair will not be covered under warranty.
Ignition Timing
Timing advances electronically as the engine speed changes and is not adjustable.
WARNING
Oil mist will exit timing plug hole when engine is running. It is recommended that a transparent inspection plug (not provided) be
installed prior to starting engine to prevent discomfort and possible injury to eyes.
3- Start engine and reach normal operating temperature. Set engine speed to RPM given in engine specifications.
NOTE: An inductive tachometer, attached to spark plug cable, may be helpful if the motorcycle is not equipped with a tachometer. Tachometers designed
for "wasted spark" ignition systems may read half the actual engine speed.
4- Using dial-back timing light, set the amount of advance specified, found in the engine specifications or on the emission tune-up label for the engine.
5- Illuminate flywheel inside crankcase through transparent timing plug with timing light. The "T:F" mark stamped on the flywheel should be
centered in the plug.
6- Stop engine, remove transparent timing plug and replace metal one supplied with engine.
CAUTION
TO BE PERFORMED ONLY BY AN AUTHORIZED SERVICE AGENT. Ignition timing is not to be adjusted. Contact your authorized S&S dealer
if service is required.
NOTE: Engines with Super Stock® ignition come timed from the factory and have a tamper proof seal. Breaking this seal will void the engine warranty.
Storage
If the motorcycle will be stored for several months, the carburetor float bowl should be drained to avoid a buildup of gum or varnish. The following
procedure should be used:
1- Fully close the petcock.
2- Place small, open container below float bowl.
3- Unscrew drain plug to allow gasoline to drain into container.
WARNING
Gasoline is extremely flammable and vapors can be toxic or explosive. Adequate ventilation must be provided and sparks or open flame
avoided when working with gasoline.
4- Reinstall and tighten drain plug. 7
S&S Cycle, Inc. Emission Control Warranty Statement To obtain reimbursement from S&S for such emergency repairs, you must keep
The following warranty applies to the emission control system and is in addition all failed parts and original receipts, so you can present them to an authorized
to the S&S Cycle, Inc. LIMITED WARRANTY. S&S dealer for his inspection. S&S recommends that you bring your engine to
an authorized dealer for inspection to ensure that the emergency repairs were
YOUR WARRANTY RIGHTS AND OBLIGATIONS done properly.
The following is an explanation of the emission control system warranty on your The use of replacement parts which are not equal in quality to genuine S&S
2014 and later engine. New motor vehicles and engines must be designed, parts may impair the effectiveness of the emission control system or otherwise
built, and equipped to meet stringent anti-smog standards. S&S must warrant damage your engine. If other than genuine S&S parts are used for maintenance,
the emissions control system parts on your engine for the period of time listed replacement or repair of components affecting emission control, you should obtain
below, provided there has been no abuse, neglect, or improper maintenance of written assurances that such non-S&S parts are warranted by their manufacturer
your engine. to be equal in quality to genuine S&S parts in both performance and durability.
The emission control system included with your new engine may include parts The use of non-S&S replacement parts does not invalidate the existing warranty,
such as the carburetor, intake manifold, and evaporative components. Also if any, on other S&S components unless the non-S&S parts cause damage to
included may be hoses, connectors, and other emission-related S&S assemblies warranted parts or result in the creation of an emission non-compliant engine.
or parts. However, S&S ASSUMES NO LIABILITY UNDER THIS WARRANTY WITH RESPECT TO
ANY PARTS WHICH ARE NOT GENUINE S&S PARTS, unless genuine S&S parts cause
Where a warrantable condition exists, within the warranty period noted below,
damage to non-genuine S&S parts.
your authorized S&S dealer will repair your engine at no cost to you, including
diagnosis, parts, and labor.
WHAT IS COVERED BY THIS EMISSION WARRANTY
The emission control system warranty covers the following “warranted parts”
MANUFACTURER’S WARRANTY COVERAGE
only:
Class III motorcycles (280 cc and larger): for a period of use of five (5) years or
30,000 kilometers (18,641 miles), whichever first occurs. Original Equipment Carburetor (void if tampered with or not in the original
equipment configuration)
If an emission-related part on your engine has been deemed defective by S&S,
Intake Manifold
the part will be repaired or replaced by S&S. This is your emission control system
Evaporative Canister
DEFECTS WARRANTY.
Sealed Air Cleaner Backplate and Hardware
Ignition Module and Supporting Sensors (if applicable)
OWNER’S WARRANTY RESPONSIBILITIES
Spark Plug (first 10,000 miles)
As the engine owner, you are responsible for the performance of the required
If used on the above: hoses, clamps, fittings, tubing, sealing gaskets, and
maintenance listed in your owner’s manual. S&S recommends that you retain all
mounting hardware.
receipts covering maintenance on your engine.
You are responsible for presenting your motorcycle to an S&S dealer as soon WHAT IS NOT COVERED BY THIS EMISSION WARRANTY
as a problem exists. The warranty repairs should be completed in a reasonable The following items are not covered by the S&S Cycle, Inc. Emission Control
amount of time, not to exceed 30 days. Warranty:
As the engine owner, you should be aware that S&S may deny your warranty Malfunctions in any “warranted parts” caused by any of the following: abuse,
coverage if your engine or a part has failed due to abuse, neglect, improper misuse, unapproved modification or alteration, tampering, disconnection,
maintenance or unapproved modifications. or improper or inadequate maintenance. The warranty also does not cover
If you have any questions regarding your warranty rights and responsibilities, replacement of listed parts in the event that the engine has been rendered
you should contact S&S Cycle, Inc., 235 Causeway Blvd LaCrosse, WI 54603 or the emission non-compliant through actions noted above.
California Air Resources Board, P.O. Box 8001, 9528 Telstar Avenue, El Monte, CA Repairs improperly performed or replacements improperly installed.
91734-8001.
Use of replacement parts or accessories not conforming to S&S specifications,
which adversely affect performance.
ADDITIONAL WARRANTY TERMS
The warranty period begins on the date the engine is delivered to the ultimate Use in competitive racing or related events.
purchaser, or on the date it is first placed in service. Damage resulting from accident, acts of nature, or other events beyond the
The emission control system of each new S&S engine was designed, built, and control of S&S.
tested using only genuine S&S parts and with these parts the engine is certified
as being in conformity with emission control regulations. The repairs or replacement of “warranted parts” which are scheduled for
replacement prior to 30,000 kilometers or 18,641 miles (such as spark plugs,
We recommend that you go only to an authorized S&S dealer for repairs under which are scheduled for replacement at 10,000 miles), once these parts have
this warranty. He/she has factory-trained mechanics and genuine S&S parts. been replaced at the first replacement interval as part of required maintenance
However, in the case of an “emergency” (as define below), you could have repairs services.
performed at any available service establishment or by the owner, using any
replacement part. An authorized S&S dealer not being reasonably available, or a Repairs and services performed by anyone other than an authorized S&S dealer
part not being available within a reasonable time period (not to exceed 30 days (except in the case of emergency as defined above).
from the time the motorcycle is initially presented to an S&S dealer for repair) Inspections, replacement of parts and other services and adjustments required
constitutes an emergency. S&S will reimburse the owner for such repairs, including for required maintenance.
diagnosis, only if it is established that the repairs are covered under this emission
Loss of time, inconvenience, loss of use of the engine and donor vehicle, towing
warranty. S&S’s parts reimbursement, however, will not exceed our suggested
of the vehicle, or commercial loss and/or consequential damages.
retail price for all warranted parts replaced and our labor reimbursement will be
limited to our recommended time allowances for emission system repairs at the Repairs on any engine of which vehicles odometer mileage has been changed so
geographically appropriate hourly labor rate. that actual mileage cannot be readily determined.