Centastart-V: English
Centastart-V: English
Centastart-V: English
CENTASTART-V
C E N TA S TA RT-V-- 05 -17
ENGL ISH
CENTASTART-V
Types
Page 07
AT A GL ANCE
CENTASTART-V
SYSTEM
COMPENSATION OF
TORSIONAL FLEXIBILITY MODULARITY LIFETIME QUALITY
MISALIGNMENT
The rubber elements The design is adaptable to The friction lining is suf- Designs VFS and VFF of this When the going get’s tough,
are available in different many various applications ficiently dimensioned and coupling series compensate quality is priceless. With
degrees of Shore hardness. due to its versatility. made of highly abrasion for any kind of misalign- an exemplary Quality Man-
This enables the torsional The coupling is solid, resistant material. It guar- ment due to the featuers of agement, CENTA ensures
flexibility of the couplings accident-proof and mainte- antees constant friction val- the applied CENTAFLEX-A products that withstand the
to be adapted with utmost nance-free. ues and lowest wear rates. element. They are the ideal roughest assignments.
variability to the specific Result is a long lifetime in solution for applications CENTA’s coupling systems
application. Torsional vibra- harsh operation without ef- with misalignments. are more than the sum of
tions and impacts are reli- fecting the characteristics. their parts. CENTA enter-
ably dampened. tains the vision of intelligent
products that meet the
highest requirements in
terms of design and quality.
CENTA PRODUCT DOCUMENTATION
CENTASTART-V
FUNCTION
TYPES
CS-V-EN-05-17 | PAGE 5 | PUBLISHED 28 Feb 2018 | MAIN MENU → CHECK FOR UPDATES
CENTA PRODUCT DOCUMENTATION
CENTASTART-V
FOUR FUNCTIONS
The CENTASTART-V clutch combines several functions 3) Highly flexible coupling: shock and vibration ab-
of different types of couplings and thus often sub- sorbing, displacable. The integrated highly flexible
stitutes the expensive application of various power CENTAFLEX-A-coupling is a wearfree element for trans-
transmission elements such as friction plate clutches, mission, absorbing torsional vibration and according
housings, intermediate shafts, bearings and flexible to design it can also be the compensating element for
couplings. displacement and misalignment of any kind.
1) Starting clutch: provides acceleration and idling 4) Free running coupling: in some drives with requi-
speed without load; total separation of the power flow rement to drive installations with 2 motors (stand-by
below starting speed, but steep rise of torque over sets) the CENTASTART-V-clutch can be used to con-
starting speed and thus small interim area, slip free nect the combustion engine with the driven machine.
transmision at running speed. Normally the machine is driven by an electrical motor,
but in case of electrical failure the combustion engine
2) Automatic clutch operated by rotational speed: by takes over the job and will be connected automatically
changing speed of rotation, the driving and driven side by the clutch to the driven machine. These features
of the machine can be connected or disconnected. By protect your valuable machinery against expensive
means of this automatic speed operated function, mal- breakdown.
functions can be avoided.
CS-V-EN-05-17| PAGE 6 | PUBLISHED 28 Feb 2018 | MAIN MENU → CHECK FOR UPDATES
CENTA PRODUCT DOCUMENTATION
CENTASTART-V
PERFORMANCE
TORQUE TRANSMISSION It is possible to select the coupling size based on IDLING SPEED
torque. It is necessary to make a calculation of torsio-
The transmittable torque of CENTASTART-V is basically nal vibration which we will be glad to carry out. The most common idling speeds are chosen ensuring
designated by two different factors: We require the following information: sufficient distance between idling and running speed of
the combustion engine on which the various couplings
a) The centrifugal force. The torque capacity is a result • Engine type, number of cylinders and arrangement could be mounted. Other idling speeds are possible,
of this force increasing as a square of the speed, mi- (in-line or V) we will gladly advise.
nus an amount due to the power of the springs. • Idling speed and working speed
• inertia of driven machine MAXIMUM SPEEDS
b) The torque capacity of the rubber element. The • Type of driven machine: (hydraulic pump, genera-
torque to be transmitted by the rubber element is tor etc.) The allowable maximum speeds are defined by the
not dependent of the speed. The permissible torque material of the output housing, that is why the running
according the table should always be greater than the speed should be checked according the tables and the
engine torque. The coupling speedshould be at least a adequate material should be selected for the output
minimum of 20% under the normal working speed of housing.
the motor to avoid slip and heat generation.
The transmittable torque of the different sizes, depen-
dent of operational speed and idling speed is shown
in figure 2. Thus a certain preselection is possible. For
varying idling speeds the characteristics can be provi-
ded.
CS-V-EN-05-17| PAGE 7 | PUBLISHED 28 Feb 2018 | MAIN MENU → CHECK FOR UPDATES
CENTA PRODUCT DOCUMENTATION
CENTASTART-V
TYPES
input flange, output shaft input flange, output cardan shaft input flange, output highly flexible input and output side arranged on
• driving side as described for type VFS CENTAFLEX-universal joint shaft shafts
• driving side
• output side • input side as described for type VFS
The input side of the clutch is in the
The output side is carried on substantial • output side This type is similar to types VFS, VFF
form of an adapter plate that can be
sealed bearings mounted on an inter- and VFG. The difference is the input hub
directly bolted to the flywheel of an The output side is again mounted on
nal stub shaft. Shafts with universal of the coupling not being driven via a
engine. This adapter plate can be substantial sealed bearings and is com-
joints etc. can be mounted direct to flange, but direct mounting on a shaft.
produced to fit many types of engines bined with a floating shaft incorporating
the output side of the clutch. The con- Type VSS is without bearing of the
(SAE standard J620 and others). two CENTAFLEX flexible elements. This
necting dimensions of the bell housing ouput bell, wheras the other types are
type produces a silent, maintenance
• output side allow for adaption to the cardanflange with bearing. Special designs are pos-
free, highly flexible floating shaft and
in wide limits. The flexible CENTAFLEX-
The output side of the clutch can be sible. As the design is very versatile, we
A-element in the clutch dampens vibra- can accept up to 2° angular misalign-
bored and keywayed or splined to suit will be glad to provide you with appli-
tion and noise thus ensuring extended ment. The length of the floating shaft
the driven machine (pumps, fans, elec- cation samples and special designs for
life for joints and floating shafts. The can be varied to suit requirements. This
tric motors, speed reducers etc.). This your specific application.
deflection angle of the shaft should not coupling provides excellent torsional
type of clutch includes all the advan-
exceed 10°. damping characteristics.
tages of a highly flexible coupling and
can compensate for vibration damping
and misalignment of any kind.
CS-V-EN-05-17| PAGE 8 | PUBLISHED 28 Feb 2018 | MAIN MENU → CHECK FOR UPDATES
CENTA PRODUCT DOCUMENTATION
CENTASTART-V
APPLICATIONS
CS-V-EN-05-17 | PAGE 9 | PUBLISHED 28 Feb 2018 | MAIN MENU → CHECK FOR UPDATES
CENTA PRODUCT DOCUMENTATION
CENTASTART-V
APPLICATIONS
ENGINE GE AR ENGINE GE AR
ENGINE
ELEC TR IC MOTOR GE AR
JE T
TES T BENCH
CS-V-EN-05-17| PAGE 10 | PUBLISHED 28 Feb 2018 | MAIN MENU → CHECK FOR UPDATES
CENTA PRODUCT DOCUMENTATION
CENTASTART-V
TECHNICAL
DATA
CS-V-EN-05-17 | PAGE 11 | PUBLISHED 28 Feb 2018 | MAIN MENU → CHECK FOR UPDATES
CENTA PRODUCT DOCUMENTATION
CENTASTART-V
50 0,9 0,9
80 0,1 0,28 0,04 25 1100 5800 1 0,5 1
60 1,5 1,5
50 2 2
180 0,2 0,56 0,08 40 850 – 1100 5000 1 0,5 1
60 3,4 3,4
50 4,8 4,8 950
400 0,5 1,40 0,20 80 3800 1,5 0,5 1
60 7,8 7,8 1000
50 12 12 820
600 0,7 2,10 0,30 90 3800 1,5 0,5 1
60 19 19 850
50 10,5 10,5 870 – 1000
900 1,1 3,15 0,45 120 3000 1,5 0,5 1
60 16 16 830 – 960
50 26,5 26,5 850 – 920
1400 1,7 4,90 0,70 150 3000 1,5 1 1
60 40 40 900 – 1000
50 43 43 750 – 850
2500 3,0 8,75 1,25 200 2650 2 1 1
60 77 77 800 – 850
50 75 75
4000 5,0 12,50 2,00 240 720 – 900 2500 2 1 1
60 120 120
50 105 105
6000 8,0 20,00 3,20 330 750 – 850 2300 2 1 1
60 160 160
* Values for idling speed and transmittable torque on request
** Only for types VSS/VFS without bearing
CENTASTART-V
T YPE VSS L4 L5
D4
N1
N2
d1
d2
DIMENSIONS ↓ SIZES 80 – 6000
Size Nominal Dimensions Flange dimensions
torque
TKN d1 d2 D4 L1 L3 L4 L5 L6 N1 N2 SAE DA DT Dj S Z
[kNm]
S
CENTASTART-V
T YPE VFS
DT - Z
d2
D4
N2
DA
Dj
L5
S
CENTASTART-V t
M
T YPE VFF
DT - Z
D4
DA
B
Dj
C
F
S
CENTASTART-V
D4
F
T YPE VFF
DT - Z
DA
Dj
B
WITH FLANGE HOUSING
M
DIMENSIONS ↓ SIZES 80 – 6000
Size Nominal Dimensions Flange dimensions Cardan dimensions
torque
TKN d3 D4 D5 L1 L2 L7 N3 SAE DA DT Dj S Z Flansch- B F M
[kNm] größe
S
CENTASTART-V
SER IES VFGN
D5
N3
D1
D2
D3
d3
D4
DIMENSIONS ↓ SIZES 80 – 2500
Size Nominal Dimensions Flange dimensions
torque
d3 D4 D5 L1 L2 L7 N3 SAE DA DT Dj S Z
TKN
[kNm]
CENTASTART-V
EXPL ANATION OF THE TECHNICAL DATA
This appendix shows all explanations of the technical data for all CENTA products.
CS-V-EN-05-17 | PAGE APP-1 | PUBLISHED 28 Feb 2018 | MAIN MENU → UPDATE CHECK
CENTA PRODUCT DOCUMENTATION
CENTASTART-V 1,0
0,8
0,6
St P KV
0,2
0
20 30 40 50 60 70 80 90 °C
1 2 4 5 6
Size Rubber quality Maximum torque Continuous vibratory torque Permissible Power Loss
Shore A [kNm] TKW [kNm] PKV [kW] or [W]
This spontaneously selected figure des- This figure indicates the nominal shore This is the torque that may Amplitude of the continuously permis- Damping of vibrations and displacement
ignates the size of the coupling. hardness of the elastic element. occur occasionally and for sible periodic torque fluctuation with a results in power loss within the rubber
The nominal value and the effective val- a short period up to 1.000 basic load up to the value TKN. element.
TKmax
ue may deviate within given tolerance times and may not lead to a The frequency of the amplitude has no The permissible power loss is the maxi-
ranges. substantial temperature rise influence on the permissible continuous mum heat (converted damping work
in the rubber element. vibratory torque. Its main influence on into heat), which the rubber element
3 the coupling temperature is taken into can dissipate continuously to the envi-
In addition the following maximum tor- consideration in the calculation of the ronment (i.e. without time limit) with-
ques may occur: power loss. out the maximum permissible tempera-
Nominal torque
ture being exceeded.
Peak torque range (peak to Operating torque
TKN [kNm] ∆TKmax = The given permissible power loss refers
peak) between maximum and
minimum torque, e.g. switch- TBmax [kNm] to an ambient temperature of 30° C.
Average torque which can be transmit- 1,8 x TKN
ted continuously over the entire speed ing operation. The maximum operating torque results If the coupling is to be operated at a
range. Temporary peak torque (e.g. of TKN and TKW. higher ambient temperature, the tem-
passing through resonances). perature factor St PKV has to be taken into
TKmax1 = consideration in the calculation.
ΔTKmax or TKmax1 may occur
1,5 x TKN The coupling can momentarily with-
50.000 times alternating or
100.000 times swelling. stand an increase of the permissible
power loss for a short period under cer-
TKmax2 = Transient torque rating for tain operation modes (e.g. misfiring).
4,5 x TKN very rare, extraordinary con-
ditions (e.g. short circuits). PKVZ [kW]
CS-V-EN-05-17 | PAGE APP-2 | PUBLISHED 28 Feb 2018 | MAIN MENU → UPDATE CHECK
CENTA PRODUCT DOCUMENTATION
CENTASTART-V 1 1,0
0,9
St C Tdyn
0,9
0,8
St ψ
0,8
EXPLANATION OF THE TECHNICAL DATA 50°Sh 0,7
60°Sh 50°Sh
70°Sh 60°Sh
0,7
0,6 70°Sh
0,5
20 30 40 50 60 70 80 90 °C 20 30 40 50 60 70 80 90 °C
7 8 9 10
Dynamic torsional stiffness Relative damping Speed Permissible axial displacement
CTdyn [kNm/rad] ψ [min-1] [mm]
The dynamic torsional stiffness is the relation of the torque to the torsional angle The relative damping is the relationship The maximum speed of the cou- The continuous permissible axial
under dynamic loading. of the damping work to the elastic de- pling element, which may occur displacement of the coupling.
The torsional stiffness may be linear or progressive depending on the coupling design formation during a cycle of vibration. occasionally and for a short pe- This is the sum of displacement
riod (e.g. overspeed). ∆Ka
and material. The larger this value [ψ], the lower is by assembly as well as static
The value given for couplings with linear torsional stiffness considers following terms: the increase of the continuous vibratory nmax The characteristics of mounted and dynamic displacements dur-
torque within or close to resonance. parts may require a reduction of ing operation.
• Pre-load: 50% of TKN
The tolerance of the relative damping is the maximum speed (e.g. outer The maximum axial displace-
• Amplitude of vibratory torque: 25% of TKN diameter or material of brake
±20%, if not otherwise stated. ment of the coupling, which may
• Ambient temperature: 20°C discs).
The relative damping is reduced at high- occur occasionally for a short
• Frequency: 10 Hz er temperatures. The maximum permissible period (e.g. extreme load).
Temperature factor St Ψ has to be taken speed of highly flexible cou- The concurrent occurrence of
nd ∆Ka max
For couplings with progressive torsional stiffness only the pre-load value changes as into consideration in the calculation. pling elements is normally 90% different kinds of displacements
stated. thereof. is handled in technical docu-
The vibration amplitude and frequency
The tolerance of the torsional stiffness is ±15% if not stated otherwise. only have marginal effect on the rela- ments (displacement diagrams,
tive damping. data sheets, assembly instruc-
tions).
The following influences need to be considered if the torsional stiffness is required for
other operating modes:
• Temperature
Higher temperature reduces the dynamic torsional stiffness.
Temperature factor St CTdyn has to be taken into consideration in the calculation.
• Frequency of vibration
Higher frequencies increase the torsional stiffness.
By experience the dynamic torsional stiffness is 30% higher than the static stiff-
ness. CENTA keeps record of exact parameters.
• Amplitude of vibratory torque
Higher amplitudes reduce the torsional stiffness, therefore small amplitudes result
in higher dynamic stiffness. CENTA keeps record of exact parameters.
CS-V-EN-05-17 | PAGE APP-3 | PUBLISHED 28 Feb 2018 | MAIN MENU → UPDATE CHECK
CENTA PRODUCT DOCUMENTATION
CENTASTART-V %
150
125
100
Sn
75
25
0
1000 2000 3000 4000 5000 min-1
11 12 13 14 15
Axial stiffness Permissible radial displacement Radial stiffness Permissible angular displacement Angular stiffness
[kN/mm] [mm] [kN/mm] [<
)°] [kNm/°]
The axial stiffness determines The continuous permissible radi- The radial stiffness determines The continuous permissible an- The angular stiffness determines
the axial reaction force on the al displacement of the coupling. the radial reaction force on the gular displacement of the cou- the restoring bending moment
Ca Cr Cw
input and output sides upon This is the sum of displacement input and output sides upon ra- pling. on the input and output sides
axial displacement. by assembly as well as static dial displacement. This is the sum of displacement upon angular displacement.
By experience the dynamic stiff- and dynamic displacements dur- By experience the dynamic stiff- by assembly as well as static By experience the dynamic stiff-
ness is higher than the static ∆Kr ing operation. ness is higher than the static and dynamic displacements dur- ness is higher than the static
Ca dyn Crdyn ∆Kw Cwdyn
one. The factor depends on the The continuous permissible ra- one. The factor depends on the ing operation. one. The factor depends on the
coupling series. dial displacement depends on coupling series. The continuous permissible an- coupling series.
the operation speed and may re- gular displacement depends on
quire adjustment (see diagrams the operation speed and may re-
Sn of the coupling series). quire adjustment (see diagrams
The maximum radial displace- Sn of the coupling series).
ment of the coupling, which The maximum angular displace-
may occur occasionally and for a ment of the coupling, which
short period without considera- may occur occasionally and for a
tion of the operation speed (e.g. short period without considera-
extreme overload). tion of the operation speed (e.g.
∆Kr max extreme overload).
The concurrent occurrence of ∆Kw max
different kinds of displacements The concurrent occurrence of
is handled in technical docu- different kinds of displacements
ments (displacement diagrams, is handled in technical docu-
data sheets, assembly instruc- ments (displacement diagrams,
tions). data sheets, assembly instruc-
tions).
CS-V-EN-05-17 | PAGE APP-4 | PUBLISHED 28 Feb 2018 | MAIN MENU → UPDATE CHECK
CENTASTART-V
© 2017 by CENTA Antriebe Kirschey GmbH
Rev. CS-V-EN-05-17
2. We would like to draw your attention to the need of preventing accidents or injury. No safety guards are included in our supply.
3. TRADEMARKS
CENTA, the CENTA logo, Centacone, CENTADISC, CENTAFIT, Centaflex, CENTALINK, Centalock, Centaloc, Centamax, Centastart,
CENTAX and HYFLEX are registered trademarks of CENTA Antriebe Kirschey GmbH in Germany and other countries.
Other product and company names mentioned herein may be trademarks of their respective companies.
4. Torsional responsibility
The responsibility for ensuring the torsional vibration compatibility of the complete drive train, rests with the final assembler. As
a component supplier CENTA is not responsible for such calculations, and cannot accept any liability for gear noise/ -damage or
coupling damage caused by torsional vibrations.
CENTA recommends that a torsional vibration analysis (TVA) is carried out on the complete drive train prior to start up of the ma-
chinery. In general torsional vibration analysis can be undertaken by engine manufacturers, consultants or classicfication socie-
ties. CENTA can assist with such calculations using broad experience in coupling applications and torsional vibration analysis.
5. Copyright to this technical dokument is held by CENTA Antriebe Kirschey GmbH.
6. The dimensions on the flywheel side of the couplings are based on the specifications given by the purchaser. The responsibility
for ensuring dimensional compatibility rests with the assembler of the drive train. CENTA cannot accept liability for interference
between the coupling and the flywheel or gearbox or for damage caused by such interference.
7. All technical data in this catalog are according to the metric SI system. All dimensions are in mm. All hub dimensions (N, N1 and
N2) may vary, depending on the required finished bore. All dimensions for masses (m), inertias (J) and centres of gravity (S) re-
fer to the maximum bore diameter.
CENTA is the leading producer of flexible
couplings for rail, industrial, marine and
power generating applications. Worldwide.
HEAD OFFICE
CENTA Antriebe
WWW.CENTA.INFO/CONTACT
Kirschey GmbH
Bergische Strasse 7
42781 Haan/Germany
+49-2129-912-0 Phone
+49-2129-2790 Fax
[email protected]
www.centa.info