616 651 e SA MIOS4

Service manual MIOS 4
616 651 e
- Content -
Content
1 Important Notes......................................................................................................... 4
Maintenance ......................................................................................................... 4
Liability for functions and damage ........................................................................ 4
Accessories .......................................................................................................... 4
2 Installation of MIOS 4 ................................................................................................ 6
2.1 Installation on FS 3-4x............................................................................................... 6
2.4 Installation of the MIOS 4 computer on a tray ........................................................... 7
2.5 Removal of covers on stands FS 3-4x and FS 2-2x.................................................. 8
2.6 Removal of covers on stands FS 2-1x ...................................................................... 9
2.7 Mounting of monitor on stands FS 3-4x and FS 2-2x.............................................. 10
2.8 Electrical connection of the MIOS 4 computer on stands FS 3-4x and FS 2-2x ..... 11
2.9 Electrical connection of the MIOS 4 computer on stands FS 2-1x .......................... 12
2.10 Connecting MIOS 4 computer with monitor on stands FS 3-4x and FS 2-2x.......... 14
2.11 Mounting and connecting the monitor on stands FS 2-1x ....................................... 16
2.12 Connecting MIOS 4 computer with M.DIS on stands FS 3-4x ................................ 21
2.15 Installation on FS 4-20 ............................................................................................ 30
2.15.1 Installation of MIOS 4 on pre-installed systems: ..................................................... 30
2.15.2 Wiring diagramms MIOS 4 on FS 4-20 ................................................................... 32
3 Update and initialization of MIOS 4 ......................................................................... 36
3.1 Initialization of MIOS 4 ............................................................................................ 36
3.2 Calibration of monitors ............................................................................................ 37
3.3 Initialization of monitor............................................................................................. 38
3.4 Initialization of additional modules........................................................................... 39
3.5 Update..................................................................................................................... 40
Update via compact flash card ........................................................................... 40
Update via USB stick .......................................................................................... 40
4 Service Menu - settings within the password protected area .................................. 41
4.1 Patient Directories ................................................................................................... 41
4.2 Settings ................................................................................................................... 42
4.3 Printer Settings........................................................................................................ 42
4.4 Updates ................................................................................................................... 42
4.5 clean System........................................................................................................... 42
4.6 Touchscreen............................................................................................................ 42
4.7 factory settings ........................................................................................................ 42
4.8 Logfiles .................................................................................................................... 42
4.9 Back to OS .............................................................................................................. 42
2 616 651 e
- Inhaltsverzeichnis -
5 Upgrades................................................................................................................. 44
5.1 Upgrade - Automatic Editing ................................................................................... 44
General remarks ................................................................................................. 44
Mounting of solid state disk (SSD)...................................................................... 44
Formating of solid state disk (SSD) .................................................................... 46
Activate the Automatic Editing function .............................................................. 48
5.2 Upgrade - WLAN ..................................................................................................... 49
General remarks ................................................................................................. 49
Mounting of WLAN stick ..................................................................................... 49
Activate the WLAN function ................................................................................ 50
6 Exchange of assemblies ......................................................................................... 52
6.1 Overview of spare parts .......................................................................................... 52
6.2 MIOS 4 Software ..................................................................................................... 53
6.3 Hard Disk................................................................................................................. 54
6.4 Monitor .................................................................................................................... 54
6.5 MIOS 4 DVD drive................................................................................................... 55
6.6 Internal USB stick.................................................................................................... 56
6.7 MIOS 4 video grabber ICG...................................................................................... 59
6.8 MIOS case fan......................................................................................................... 60
6.9 MIOS DC-DC converter top..................................................................................... 62
6.10 MIOS 4 DC-DC converter bottom............................................................................ 63
6.11 MIOS 4 power pack................................................................................................. 65
6.12 On-board battery CR-2032...................................................................................... 67
7 Troubleshooting and service ................................................................................... 68
7.1 Suspicion of computer virus .................................................................................... 68
7.2 After each service.................................................................................................... 68
7.3 Contact .................................................................................................................... 68
616 651 e 3
- Important Notes -
1 Important Notes
The MIOS 4 must only be serviced or repaired following this service manual.
Maintenance
Modifications and maintenances must only be performed by persons explicitly authorized by
Haag-Streit-Surgical. For maintenances only original parts from the manufacturer have to be
installed. After maintenance or technical modifications, the unit must be readjusted following
our technical instructions.
In case of technical inquiries, the unit name, the reference number (REF), and the series
number have to be indicated.
For installation, dismantling, and exchange of components, the actual national laws and
directions regarding medical products (e.g. traceability, approval of added components,
electrical safety) have to be followed. In case of doubt, please contact Haag-Streit-Surgical.
Liability for functions and damage

If the unit is modified, repaired, or serviced improperly by persons not authorized by Haag-
Streit-Surgical, the warranty of Haag-Streit-Surgical is void.
Accessories
Only electrically driven accessories must be used which are approved for safety-related
applicability by a testing laboratory responsible for testing the unit being ready for use (by a
relevant certificate).
4 616 651 e
- Important Notes -
616 651 e 5
- Installation of MIOS 4 -
2 Installation of MIOS 4
2.1 Installation on FS 3-4x
To install MIOS 4 on a series FS 3-4x floor stand the following kits are required:
• MIOS 4 adaption REF 616 672
Install the MIOS 4:
• Set the MIOS 4 computer on the tray of the stand (see “Installation of the MIOS 4 computer on a
tray” on page 7)
• Remove all required covers from the stand (see “Removal of covers on stands FS 3-4x and FS 2-2x”
on page 8).
• Mount the MIOS 4 monitor on the stand (see “Mounting of monitor on stands FS 3-4x and FS 2-2x”
on page 10).
• Lay the eletrical connection cable to the MIOS 4 computer (see “Electrical connection of the MIOS 4
computer on stands FS 3-4x and FS 2-2x” on page 11).
• Connect the MIOS 4 computer with the stand and with the MIOS 4 monitor (see “Connecting MIOS
4 computer with monitor on stands FS 3-4x and FS 2-2x” on page 14).
Install the M.DIS if required:
• Mount the M.DIS on the microscope as described in the mounting instruction REF 690 790 01.
• Connect the MIOS 4 computer with the M.DIS (see “Connecting MIOS 4 computer with M.DIS on
stands FS 3-4x” on page 21).
Remount all covers.
Install the MIOS 4:
tray” on page 7)
• Remove all required covers from the stand (see “Removal of covers on stands FS 3-4x and FS 2-2x”
on page 8).
• Mount the MIOS 4 monitor on the stand (see “Mounting of monitor on stands FS 3-4x and FS 2-2x”
on page 10).
computer on stands FS 3-4x and FS 2-2x” on page 11).
• Connect the MIOS 4 computer with the stand and with the MIOS 4 monitor (see “Connecting MIOS
4 computer with monitor on stands FS 3-4x and FS 2-2x” on page 14).
Remount all covers.
6 616 651 e

Install the MIOS 4:
tray” on page 7)
• Remove all required covers from the stand (see “Removal of covers on stands FS 2-1x” on page 9).
computer on stands FS 2-1x” on page 12).
• Mount the MIOS 4 monitor on the stand and connect it with the MIOS 4 computer (see “Mounting
and connecting the monitor on stands FS 2-1x” on page 16).
Remount all covers.
2.4 Installation of the MIOS 4 computer on a tray
1. Set the MIOS 4

computer on the tray
and fix it with two
screws (DIN 912/ISO
4762 M4 x 10).
616 651 e 7
2.5 Removal of covers on stands FS 3-4x and FS 2-2x
1. Remove all 11 screws.
2. Take off all indicated

covers from the floor
stand.
8 616 651 e
2.6 Removal of covers on stands FS 2-1x
1. Remove the illustrated

covers
2. Remove the two

indicated screws and
take off the cover
under the swivel arm.
616 651 e 9
2.7 Mounting of monitor on stands FS 3-4x and FS 2-2x
1. Remove the illustrated

cover. Instead of the
cover there may be
mounted a transport-
hook, remove it, too.
2. Mount the adaption for

the monitor arm on the
stand with all three
screws.
3. Put the monitor arm

into its adapter.
4. Mount the monitor on

the monitor arm with
the four pre-installed
screws.
10 616 651 e
2.8 Electrical connection of the MIOS 4 computer on stands FS 3-4x and FS 2-2x
1. Connect the power

cable to the MIOS 4
computer.
2. Lay the cable through

the stand as illustrated.
616 651 e 11
3. Connect the litzes to

clips X2:
• L - brown
• N - blue
Connect the protective
earth cable to a clip
above.
2.9 Electrical connection of the MIOS 4 computer on stands FS 2-1x
1. Disconnect the power

cable of the stand at
the rear end of the light
source
12 616 651 e
2. Connect the
MIOS 4 computer and
the light source with
the Y-cable and light source
connect the Y-cable to
the power cable of the
stand as illustrated.
MIOS 4
computer
Y-cable
power cable
of the stand
616 651 e 13
2.10 Connecting MIOS 4 computer with monitor on stands FS 3-4x and FS 2-2x
1. Connect the following

cables to the MIOS 4
computer:
• Audio
• USB
• DVI
• electrical
connection
2. Lay the cables through

14 616 651 e
3. Lay the cables beneath

the monitor arm and fix
them with cable ties.
4. Connect the cables to

the monitor.
616 651 e 15
2.11 Mounting and connecting the monitor on stands FS 2-1x
1. Demount the ergotron-

arm adapter as
illustrated.
16 616 651 e
2. Set the ergotron-arm

adapter into the stand
as illustrated.
3. Push the adaptor so

far, that the illustrated
surfaces are even.
4. Fix the adaptor with the

screws.
616 651 e 17
5. Take off the illustrated

cable covers.
6. Connect the following

cables to the MIOS 4
computer:
• Audio
• USB
• DVI
• electrical
connection
18 616 651 e
7. Lay the cables through

616 651 e 19
8. Remount the ergotron-

arm adaptor.
9. Put the monitor arm

into its adapter.
10. Mount the monitor on

the monitor arm with
the four pre-installed
screws.
11. Lay the cables beneath

the monitor arm and fix
them with cable ties.
20 616 651 e

the monitor.
2.12 Connecting MIOS 4 computer with M.DIS on stands FS 3-4x
1. Remove the indicated

covers.
616 651 e 21
2. Remove the three

screws on top of the
suspension arm.

cover.
22 616 651 e
4. Connect the M.DIS

connection cable to the
MIOS 4 computer.
5. Lay the M.DIS

connection cable
through the stand as
illustrated.
616 651 e 23
6. Connect the cable to

the M.DIS.
24 616 651 e

covers.
2. Lay the M.DIS

connection cable
through the stand as
illustrated.
616 651 e 25
26 616 651 e

the M.DIS.
616 651 e 27
1. Connect the M.DIS

connection cable to the
MIOS 4 computer.
2. Lay the cable through

28 616 651 e
3. Fix the cable to the

suspension arm with
cable ties.

the M.DIS.
616 651 e 29
2.15 Installation on FS 4-20

To install MIOS 4 on a series FS 4-20 floor stand the following kits are required:
• for installation with HD camera SONY PMW-10 MD:
• SONY PMW-10MD REF 196 605
• camera cable REF 196 606
• for installation with SD camera SONY DXC-C33P:
• SONY DXC-C33P REF 196 596
• camera cable REF 196 604s
• for upgrade from MIOS 3 to MIOS 4:
• central control unit REF 690 792
• TFT display REF
2.15.1Installation of MIOS 4 on pre-installed systems:
1. Mount the tray on the

stand with the 3x 4
screws.
2. Mount the push bar on

the tray with the 2
screws and cover the
holes with the caps.
3. Set the MIOS 4

computer on the tray of
the stand and fix it with
2 screws.
30 616 651 e
4. Mount the MIOS 4

monitor on its support
with 4 screws.

the MIOS 4 computer.

the MIOS 4 monitor.
7. Mount the M.DIS on the microscope as described in the mounting

instruction REF 690 790 01
the M.DIS.
616 651 e 31
2.15.2Wiring diagramms MIOS 4 on FS 4-20
616 254 (see also on separate diagram)

615 580 + 615 581 + 616 581 +
614 986 + 616 551 + 616 197 = 616 254 = A25
0A BK
9A RD
a b 8A BU
7A
0
6A PK
9 GY
5A 616 197
8 4A YE
7 3A GN
6 2A BN
1A WH
5 VT
WH
WH
GN
GN
GN
BN
BN
BN
YE
YE
0B
4 FRAME
A25-X6:
A25-X5:
9B
5
3 8B
WH-BN
2 7B -
Brake3a
Brake3a
A2-X16
A2-X15
A2-X14
A2-X13
PK
Brake2
6B 20
1
WH-GN GN
1
5B 19
5
4B WH-YE WH-BU 18
3B WH-GY WH-GY 17
A2-X3
2B WH-PK WH-YE 16 X 1 20 X
Y Y
20pin female 1B WH-BU BU 14 Fo Fo
A1-X2: VT Zo Zo A
view outside 13 L1 L1
1
RD 10 Cam Mem/Opt
WH 9
CTS 8 PK COM 10 11
BK 8
A1-X3 RTS 7 GY
GY 7 8
GND 5 YE A5.2-X20
1 2 3 4 5 WH-BN 5 8 7
DTR 4 GN RxD 4 BN
YE A5.2 (bottom)
Display
6 7 8 9
4
TxD 3 BN TxD 3 WH
BN
Computer
9pin-male DSUB, view outside RxD 2 WH
WH-PK
3
615 581 GND 1 GN
Option for
2 14 1
PCB Interface
X53:
1
616 562
WH-GN
A1-X3:
1
A5.2-X23:
1
A1-X4:
616 189 A5.2-X23.: A5.1-X40
1
6 5
GY X32:
RTS
1
9
(id.14...8)
4 4 PK 8 CTS A5.1-X24 10 1
2 3 3 2 YE 5 GND 6 5
Computer
GN Extension
1 2 2 1 4 DTR
A21-X2:
A21-X1:
BN TxD 10 GY
1 1 3 1 A5.1-X20 +12V 7
A21-X4:
A21-X3:
126 126 43 WH 2 RxD 8 7 RxD 4 WH
Display
T2 1 TxD 3 BN
616 191 A5.1 (top)
A1-X9:
GN
+5V 2
1 2 3 4 1 2 3 4
615 581 14 1 GND 1 YE
PCB Interface
X52:
/X51
616 556
A5.1-X23:
1
1 2 1 2
A21-X4
A21 A21-X3
A21-X2 A21-X1
1
secondary primary
output input A5.1-X23.:
616 260 616 255
X31: flatcable
616 261 isolation transformer 1
4
X30:
Power
8
1
A2-X9
3
A2-X9:
1
2
BN
BU
16
A1-X1
A2 X1
A2 615 580
1
A7-X6:
2
1 BN 4
PCB master
3 BU 3
3 1 1 2
GN-YE
2 PE 2
A7-X6 PC-OUT
GY 115 19,5 GN 7,5A
5
A1-X1:
1 A1-V1 YE
Transformer
6
BN 100
A7-X1:
6
616 190
5
124 510 07 BU
3+PE, male 4 BU 0 0 GN
RD
4
view outside 1 2 3 4
2B
mains connection plate
BU
3
mains in 2 BK Input 2 GY 115 22 BK 7,5A

2A
A7-X1
A7-X2
2
3 BN 100 A1-V2
4
1
1B N
1 BU 3 1 BU 0 0 BK 124 510 07
1A N
T1-X1:
2
L T1
126 126 39
S2
1 1 2 3 4
L
A7-X4:
A7-X4 Out'
4 4
Switch
4
3 3
3
A1 2 2
A7
A7-X3
2
1 1
616 139 PE PE PE PE PE PE PE
1
PCB mains filter

X9:
PE 616 182 616 1

BN
BU
BN
BU
616 192
616 192
PE
PE
X5: X3:
1
WH
WH
OG
OG
GN
GN
GY
GY
RD
RD
BU
BN
BU
BN
YE
BK
YE
BK
VT
VT
X5 X3
X2: X4:
G
G
H
C
K
A
F
F
L
X2 X4
1 2 3 1 2 3
B A B A
K K
C L J C L J
D M H D M H
E E
F G F G
3+PE, female 3+PE, female
view outside view outside
Lightsource II Lightsource I 12pin female 12pin female
to A9 to A8 view outside view outside
Lightsource 1 Lightsource 2
32 616 651 e
A25-X13 X14 L1-X1
m)
1
2
3
616 194
1 1 WH 2 2 RD
L3
+
3 3 BN 1 1
Brake main axis
L3:X1:
A25-X16:
X16:
X18:
BK
616 196
616 188 (2x)
1 1 WH 2 1 WH 2 2 RD
L2
A4
+
3 3 BN 1 3 BN 1 1
Brake counter balance
L2-X1:
A25-X15:
X15:
X17:
X19:
X20:
BK
97 616 207 616 183
1 1 WH 2 2 RD
L1 A4-X1 / X2
+
3 3 BN 1 1 1
Brake rotation carriage
A25-X13:
X13:
X14:
L1-X1:
BK
616 212
WH
GN
BN
YE
7
A25-X9 Microscope
A25-X3:
WH WH
A4-X11
1 1 1 1 1
5
8 7 6 5 4 3 2 1
BN 2 2 2 2 BN 2
15 14 13 12 11 10 9
+24V 1 6 GND
- + + -
GN 4 4 4 4 GN 3 7
A2-X13
TxD 2 5 +24V
Brake1
YE 5 5 5 5 YE 4
15pin-female DSUB, view outside
1
GY GY RxD 3 4 GND
6 6 6 6 5
WH-BN 15 15 GY-PK
+24V 16 PK 7 7 7 7 PK 6 7pin female
A4-X14:
A4-X18:
14 14 view outside
A4-X11:
WH
A4-X1:
A4-X2:
+24V 15
WH-BK GY
WH-BK
13 13 Microscope
+24V 14
WH WH
12 12
BK
A2-X5 GND 13
11 11 A4-X3
1 16 GND 12 BN 1 /X4
10 10
616 197
OG
microscope
RxD 11
GY BK
9 9 4
BU
GND 10
VT RD-BU BK Brake Rel. BK
8 8 1 1 1 1
GND 9 VT A4-S1
8 9 BU 7 7 VT VT 2 2 2 2 BK
WH-BN
Mouth 8
A4-S1::
GN 6 6 RD 3 3 3
GY Brake-release
Brake 7
YE BU
5 5 4 4 4
MIOS-control
RD
A4-X15:
A4-X3:
A4-X4:
TxD 6
OG GN
4 4 A4-X12
GND 5
RD BN
Option for
3 3
n.o. 3 GN
BN 2 2 YE A4-X5
YE /X6
n.o. 2
BK PK 1
3 1
1 1
A25-X9:
P
A25-X25:
A4-X9:
1 3
Mouthsw.
GY-PK 1 1 1 1 VT 1
RD-BU 2 2 2 2 OG 3 2
A4-X5:
A4-X6:
A4-X19:
3pin female
A4-X12:
A4-X16:
view outside
11 GY 11 GY Mouthswitch
10 WH 10 WH A4-X7
1 /X8 A4-X13
8 VT 8 VT
616 192, exists 2x
BU BU 3
7 7 Camera
A2-X7 BU 1 1 1 1 BU 1
12 11 6 GN 6 GN
RD 3 3 3 3 RD 2 3 1
YE YE
A4-X17:
A4-X20:
5 5
A4-X13:
A4-X7:
A4-X8:
lightsource
4 OG 4 OG
3 BN 3 BN 616 193 Camera 2
3pin female
2 BK 2 BK microscope suspension cable set view outside
22 1 1 RD 1 RD
X27:
X28:
to Pins 12...22
4 +24V YE
GND BU
Power
2 +30V RD
1 GND BU A6.3
GY YE RD +5V A6.1-X2 A6.2 LC Display Hitachi
A2-X1
5 5 9
A2-X1:
YE 4 4 BK BN 8 RxD 1 10 Controller PicoMod with Touchpanel
LED
GN 3 3 RD GN 7 TxD 126 411 76 124 568 36
BN 2 2 BN YE 2 +12V5 6
WH 1 1 GN BK 1 GND Input
616 251
A6-X2:
A6-X3:
X6:
/X7
616 191
X6 X7 A6-X2 A6.1 A6.1-X8
5 1 5 1
PCB Adapter Board
6 6 1 6 5 615 585 1 2 3 4
USB
2 4
4 2 4 2
alternatively 3 3
A6 Control Panel 615 561
3
6pin female 6pin female 6pin male
view outside view outside view outside
Display Display
4
3
2 2A 2
1 1A 1
6 192 GN-YE
S1
PE
hierzu gehört: 616 254 Str
Zust. Aenderung Datum Name Bearbeitet Geprueft Benennung

10.03.2003 10.03.2003 Fußbodenstativ FS 4-20
Hell Hell
Floor stand FS 4-20
IDT-NR: Zustand Blatt :

MOELLER-WEDEL
b FE-8960 01.03.2013 Hell A HAAG-STREIT COMPANY 616 100 Str b 1/1
a FE 8804 04 10 2012 Hell D 22880 Wedel bei Hamburg Ersatz fuer Ersetzt durch
616 651 e 33
to the monitor to the computer to the floor stand
computer connection
616 630
display connection
616 561
616 562
121 031 70
121 031 91
121 031 94
616 534
616 534
A2-X1
126 109 22
616 534
A3
X4
121 031 72 LAN
121 031 81
X3
121 031 80 DVI-D
X12 X11
126 405 60
Video-Splitter
121 031 10 X10
HD
121 031 68
X5
S-Video
X6
2x 121 031 67
(S-VHS) 121 031 10
BNC
X7
121 031 63 DVI

X1
121 031 75 RS-232
to the camera control unit
RoHS: JDM-N-90

Werkstoff Rohteil-Nr.:
Zust. Datum Name Bearbeitet
Benennung
01.02.2013 01.02.2013
Hell
MIOS-Verteilerbox FS 4-20 V4 HD
34 616 651 e
to the monitor to the computer to the floor stand
computer connection
616 630
display connection
616 561
616 562
121 031 70
121 031 91
121 031 94
616 538
X4
121 031 72 LAN
X3
121 031 71
121 031 68
DV
616 537 X5
S-Video
X6
121 031 10
BNC
X7
121 031 63 DVI

X1
121 031 75 RS-232
to the camera control unit
RoHS: JDM-N-90

Werkstoff Rohteil-Nr.:
Zust. Datum Name Bearbeitet
Benennung
01.02.2013 01.02.2013
Hell
MIOS-Verteilerbox FS 4-20 V4
616 651 e 35
- Update and initialization of MIOS 4 -
3 Update and initialization of MIOS 4
3.1 Initialization of MIOS 4

MIOS 4 is generally initialized by the manufacturer. If not, do the following:
• Start up MIOS 4
On the login page an ID-Serial is given and a key is requested.
• Contact Haag-Streit Surgical and forward the following information:

• which Module is to be installed. Please note, that additional modules need to be purchased
before.
• the given ID-Serial
The key will be computed.
• Type in the key and press „Register“.
MIOS 4 is now initialized.
36 616 651 e
3.2 Calibration of monitors

All monitors are generally calibrated by the manufacturer. If re-calibration is necessary, do the following:
• Start up MIOS 4.
• Enter the settings.
• Enter the service menu.
• Enter the required password ´mwmios04´.
• Connect/use a keyboard via USB, if the monitor is so badly decalibrated that the on-screen-key-
board cannot be operated via touchscreen.
• Select which monitor needs re-calibration (Touchscreen of the MIOS 4 or M.DIS).
• Follow the given instructions to calibrate the monitor.
616 651 e 37
3.3 Initialization of monitor

The MIOS 4 monitor needs to be initialized if a new compactflash card is installed and/or if a new monitor
is installed.
• Press „init“.
The MIOS 4 will check the monitor. Ifthe monitor needs to be initialized, MIOS 4 will shut down and start
up twice. After the second start up the monitor is initialized.
38 616 651 e
3.4 Initialization of additional modules

• Enter „Modules“
• Select which additional modules are to be initialized and press „Enter Code“
ID-Serial and Installation code are given and a Module Code is requested.
• Contact Haag-Streit Surgical and forward the following information:

• which Module is to be installed. Please note, that additional modules need to be purchased
before.
• the given ID-Serial
• the given Installation code
The Module Code will be computed.
• Type in the Module Code and press „Activate“
The module is now initialized.
616 651 e 39
3.5 Update
Software updates can be installed in two ways:
• via compact flash card:
A new compact flash card that contains the whole MIOS 4 software is exchanged versus the old
one.
• via USB stick:
The update is installed from a USB stick that contains only the software update.
Update via compact flash card

• Exchange the compact flash card (see “MIOS 4 Software” on page 53).
The update is completed.
Update via USB stick

• Insert the USB stick while MIOS 4 is switched on.
• Type in the required password ´mwmios04´.
• Press „Updates start“
The update will be installed.
40 616 651 e
- Service Menu - settings within the password protected area -
4 Service Menu - settings within the password protected area

616 651 e 41
4.2 Settings
All settings of MIOS 4 can be edited, deleted or new settings can be added manually.
This menu is for use of the manufacturer only. Change of settings may damage the MIOS 4 seriously.
MIOS 4 may not function, if settings are badly adjusted.
4.3 Printer Settings

At the moment no printer can be installed.
4.4 Updates
see page 40.
4.5 clean System

Both hard disks, if installed, will be wiped out securely. The hard disks will be formatted and overwritten
randomly.
Attention! This procedure may take up to 8 hours depending on the size of the hard disks.
4.6 Touchscreen
MIOS 4 monitor and M.DIS can be calibrated (see page 37).
MIOS 4 monitor can be initialized (see page 38).
4.7 factory settings

All settings will be re-set to default and all user data will be deleted.
4.8 Logfiles
In service inquiries it may be necessary to view the logfiles. Within the logfiles no patient related data is
included.
• Press „Loglevel“ to change the depth of logfiles between „INFO“ and „DEBUG“ that is displayed/
copied.
As standard the loglevel is on „INFO“.
• Press „copy on USB stick“ to copy all logfiles to a USB stick inserted, for example to send it to Haag-
Streit-Surgical via email.
• Press „View logs“ to read the logfiles on the monitor directly.
4.9 Back to OS
• Press „exit MIOS“ to leave the MIOS software and return to windows operating system.
Attention! No graphical user interface is available. Operation via command line is required.
42 616 651 e
616 651 e 43
- Upgrades -
5 Upgrades
5.1 Upgrade - Automatic Editing
General remarks
The Automatic Editing function is optional. Before installation it needs to be purchased.
Mounting of solid state disk (SSD)

To mount the SSD the following tools are needed:
• philips screwdriver size PH2
• solid state disk (included in the upgrade kit)
• SATA cable (included in the upgrade kit)
• 2 screws DIN 7985 M3x8-A2 (included in the upgrade kit)
Mounting instructions
• Disconnect the MIOS computer from the microsurgical operating system.
• Losen the screws.
• Pull the cover apart and remove it from the MIOS computer.
• Remove the protective earth cable.
44 616 651 e
- Upgrades -
• Connect the SATA cable to the free SATA slot next to the IDE cable.
An electric supply cable is already integrated in the MIOS computer.

• Connect the SATA cable and the supply cable to the SSD.
• Use the two screws DIN 7985 M3x8-A2 to mount the SSD to the reinforcing plate of the MIOS
computer.
• Reconnect the protective earth cable and remount the cover.

• Reconnect the MIOS computer to the microsurgical operating system.
616 651 e 45
- Upgrades -
Formating of solid state disk (SSD)

• Connect a keyboard to the rear-end USB connection and (optionally) a mouse to the front-end USB
connection of the MIOS computer.
• Exit the MIOS 4 program via „exit MIOS“.

• Enter „diskmgmt.msc“ into the prompt window.
In the background the diskmanagement device is loaded.
• Close the „Initialize and Convert Disk Wizard“ by pressing „Cancel“.
46 616 651 e
- Upgrades -
• Enlargen the disk management window by pulling the bottom-right corner of the window.
• Press the grey area of the disk that is displayed with a black bar.
• Go to „Action“ -> „All Tasks“ -> „Initialize Disk“ and confirm by pressing „OK“.
The red dot with a white bar is not displayed anymore.

• Press the black bar so that the area beneath is striped.
• Go to „Action“ -> „All Tasks“ -> „New Partition“ and confirm by pressing „Next“.
• Chose „Primary Partion“ and press „Next“.
• Do not change the size settings and press „Next“ again.

• Do not change Assign Letter and press „Next“ again.
616 651 e 47
- Upgrades -
• Chose the following format settings:

• File System: NTFS
• Allocation Unit size: Default
• Volume Label: mwintssd
• Check „perform a quick format“
• Press „Next“ again.
• Confirm the process with „Finish“.

The chosen disk is displayed with a blue bar and on the left side its name „mwintssd“ is displayed.
• Go to „File“ -> „Exit“ to exit the program.
• Press the ON/OFF switch of the MIOS computer and restart MIOS 4.
The SSD is installed.
Activate the Automatic Editing function

• Activate the software module to finally install automatic editing (see “Initialization of additional
modules” on page 39).
48 616 651 e
- Upgrades -
5.2 Upgrade - WLAN
General remarks
The WLAN function is optional. Before installation it needs to be purchased.
Mounting of WLAN stick

To mount the WLAN stick the following tools are needed:
• WLAN stick (included in the upgrade kit)
Mounting instructions
616 651 e 49
- Upgrades -
• Losen the two screws that fix the CF card reader.

• Remove the IDE cable that is connected to the CF card reader.
• Remove the CF card reader so that the rear connection end of the main board is accessible.
• Unpack the WLAN stick and remove the white paper flag.
• Put the WLAN stick into the USB connection directly above the internal USB stick.
WLAN stick internal USB stick

• Remount the CF card reader and reconnect it via its IDE cable.
Activate the WLAN function

• Activate the software module to finally install WLAN (see “Initialization of additional modules” on
page 39).
50 616 651 e
- Upgrades -
616 651 e 51
- Exchange of assemblies -
6 Exchange of assemblies
6.1 Overview of spare parts
REF 691 130 see page 53

MIOS 4 software

MIOS 4 hard disk

MIOS 4 monitor

MIOS DVD drive

MIOS 4 internal USB stick

MIOS video grabber ICG

MIOS case fan

MIOS DC-DC converter
top

MIOS 4 DC-DC converter
bottom

MIOS 4 power pack
52 616 651 e
REF 690 749 see mounting

Set of fuses instructions
enclosed
On-board battery see page 67

CR-2032
6.2 MIOS 4 Software

• Remove both compact flash cards: the active cf card and the replacement cf card
Attention
Achtung Possibility of internal defects due to exchange during
operation:
• Only exchange the system’s memory card, if the MIOS 4 is shut down.
1.
Active
2.
Replacement
• Consecutively put in both new cf cards in the active slot and perform the monitor initialization on
both cards one after another (see page 38).
• Put one card in the active slot and one card in the replacement slot.
616 651 e 53
6.3 Hard Disk
All patient-related data is found on the hard drive(s). You must remove all
hard drives before you send the HS MIOS 4 to your local sales
representative for servicing or other reasons.
Attention Possibility of internal defects due to exchange during

operation:
• Only exchange the hard drive(s), if the HS MIOS 4 is shut down.
1.
2.
6.4 Monitor
• Remove all cables from the monitor
• Remove the four screws and exchange the monitor.
• Initialize the monitor with both compact flash cards (see “Initialization of monitor” on page 38).
54 616 651 e
6.5 MIOS 4 DVD drive

• Disconnect the MIOS computer from the microsurgical operating system and from the operating
voltage.
• Remove the four screws that fix the front panel
616 651 e 55
• Carefully take off the front panel and disconnect the protective earth cable.
• Carefully pull out the DVD drive. Make sure that the cable stays connected all the time!
• Remove the cable and take care that it stays outside of the housing.
• Mount the two screws and distance pieces at the rear end of the drive to the new drive.
• Exchange the DVD drive.

• Make sure that the two screws at the rear end move into the corresponding holes inside the
computer housing.
• Remount the unit in reverse order.
• Reconnect all protective earth cables.
6.6 Internal USB stick

56 616 651 e
• Losen the two screws that fix the CF card reader.

• Remove the IDE cable that is connected to the CF card reader.
• Remove the CF card reader so that the rear connection end of the main board is accessible.
616 651 e 57
• Put the USB stick into the lower USB connection.
WLAN stick
(optional) internal USB stick
• Remount the CF card reader and reconnect it via its IDE cable.
• Update the software (see page 53).
• Initialize MIOS (see “Initialization of MIOS 4” on page 36).
58 616 651 e
6.7 MIOS 4 video grabber ICG

voltage.
• Remove the indicated screw.

• Pull out the grabber card and disconnect all cables.
• Exchange the grabber card.

616 651 e 59
6.8 MIOS case fan

voltage.
• Remove the four screws that fix the front panel
60 616 651 e
• Carefully take off the front panel and disconnect the protective earth cable.
• Remove the four indicated screws.
• Disconnect the electrical connection of the fan.
• Exchange the fan.

616 651 e 61
6.9 MIOS DC-DC converter top

voltage.
• Before exchanging the DC-DC converter you may check the fuse on it and if broken replace only the
fuse. Make sure the replacement meets the following requirements:
• Mini Blade 25 A
• ISO 8820; UL 248
• Disconnect all cables from the DC-DC converter.
• Exchange the upper DC-DC converter.

• When remounting observe the polarity of the cables!

62 616 651 e
6.10 MIOS 4 DC-DC converter bottom

voltage.

• Remove the upper DC-DC converter.
616 651 e 63

• Exchange the bottom DC-DC converter.

64 616 651 e
6.11 MIOS 4 power pack

voltage.
• Remove the two indicated screws.

• Remove the plate.
• Disconnect all cables from the power pack.
616 651 e 65
• Pull out the whole power assembly.

• Remove the four indicated screws and pull out the power pack.
• Exchange the power pack.

66 616 651 e
6.12 On-board battery CR-2032

voltage.
• Exchange the battery.

• Make sure that the used battery type is CR 2032.
• Recommended batteries are
Panasonic CR-2032L/BN,
Panasonic CR-2032N/BN or
Panasonic CR-2032L/BE.
616 651 e 67
- Troubleshooting and service -
7 Troubleshooting and service
7.1 Suspicion of computer virus

Computer viruses cannot implement themselves permanently on HS MIOS 4 due to its
hardware architecture. To prevent data on the MIOS from getting corrupted by a virus (for
example if a virus is detected in the hospital network) disconnect the MIOS from the LAN
connection and reboot it. All viruses will be gone on a new start.
7.2 After each service

After servicing MIOS it has to be tested on its main functions. All functions described in the
corresponding user instruction have to be installed and must work properly.
7.3 Contact
manufacturer
product name
reference number
serial number
In case of inquiries, please give the reference and serial numbers to the service department.
SERVICE
Haag-Streit-Surgical GmbH
Rosengarten 10,
D-22880 Wedel/Germany
Tel.: +49 (0) 4103 709 323
Fax: +49 (0) 4103 709 355
E-Mail: [email protected]
68 616 651 e
2.15.2Complete installation of MIOS 4
1. Remove the required

covers/plates from the
stand:
Remove the indicated
screws and take off the
plates/the cover from
the floor stand.
32 616 651 c
2. If you are upgrading MIOS 3 to MIOS 4, completely remove the MIOS 3

from the stand.
3. Exchange the central
control unit REF
690 792 (see also the
mounting instructions
enclosed):
Remove all cables,
mount the replacement
electronics and
connect all cables
again according to the
wiring diagramm.
4. Mount the TFT display

on the stand.
616 651 c 33
5. Mount the connection

box on the stand.
Use the 2 screws to

mount the connection
box on the stand.
34 616 651 c
Screw the two cable

guides to the adapter
with 4 screws.
6. Mount the camera

control unit into the
connection box.
Remove the 4 screws
to take off the cover
plate of the connection
box.
Remove the 4 screws

(two on both sides) to
take off the camera
support.
616 651 c 35
Screw the camera

control unit on the
camera support: Use
the 4 screws of the
camera control units’
feet.
Connect all cables in

the connection box to
the camera control
unit.
If you are installing a
SONY PMW-10MD HD
camera, also connect
the camera cable to the
camera control unit to
the backend of the unit
and lay the cable
through the connection
box with the other
cables.
36 616 651 c
Mount the camera

control unit to the
connection box.
Remount the cover
plates of the
connection box
7. Mount the tray on the

stand with the 3x 4
screws.
8. Mount the push bar on

the tray with the 2
screws and cover the
holes with the caps.
9. Set the MIOS 4

computer on the tray of
the stand and fix it with
2 screws.
616 651 c 37
10. Mount the MIOS 4

monitor on its support
with 4 screws.
11. Lay the cables through the floor stand:

12. connection box to
stand electronics:
Lay the cables in the
black jacket from the
connection box to the
stand’s electronics.
Fix the cables with a

cable strap to the floor
stand.
38 616 651 c
Connect the cables to

the stand’s electronics
as shown in the wiring
diagramm.

M.DIS/camera control
unit to camera head
Connect the M.DIS
cable to the MIOS
computer and lay it into
the stand together with
the camera cable.
Connect the camera

cable to the camera
control unit.
If you are installing a
SONY PMW-10MD HD
camera, the cable is
installed on the
backend of the camera
control unit (see
above).
616 651 c 39
Lay the camera cable

and the M.DIS cable
through the stand.
40 616 651 c
Lay both cables in a

loop within the stand
and lay them through
the arm of the stand to
the camera head/to the
M.DIS together with
the microscope
connection cable.
14. Mount the M.DIS on the microscope as described in the mounting

instruction REF 690 790 01
the M.DIS.

MIOS 4 monitor
616 651 c 41

the MIOS 4 monitor.

MIOS 4 computer
42 616 651 c

the MIOS 4 computer.
18. Remount all covers/plates.
616 651 c 43
X15
616 616 Frontpanel
(616 617) 1 2 3 4 616 421
V1
1
S1 X15:
M2 126 151 63
616 627
-
X151
126 105 16
1 2
J24
A3-J1:
J41 J40
RD
1 2
A3-J2/J4: ATX
FanCPU
3
J39/J38
FanSys
X71
DC +
2 9 10
616 620
DC M1
BK
(R40) 196 685 USB8/9
1 1
23 24 -
(FAN)
A3-J3
J27
Front/USB1/3
1
2
A3
WH J4 VGA
AC WH Motherboard
V+
5 1
3 4
permanent
10 6
196 681
A2-CN1:
A2-CN2:
15 11
A1
3
616 620
2 2 to Framegrabber A6,
female s. page 2
V-
12V
1 DC 1 view outside
X72 X21
RD
BK
126 109 31
A2
A4-X2
616 620
1
2
616 620
P-ON
8 4
7 3 12V switched
616 628
6 DC 2 RD
5 DC 1 12V isolated BU
BN
BU
A4-X1:
A4-X1
616 626
616 622
F1
F2
WH
WH
BN
BN
BU
BN
616 535 X7
GN
YE
WH
BN
PE
X6 1
X1:
A4 1
PE
1
X6: X7:
10
18
1
3
X1 X2: ...
X2 2 USB (Touch) VGA female
female view outside
1 4 view outside
3 1 12V Monitor 616 615 Backpanel Monitor M.DIS
2 3
2
female Zust. Änderung Datum Name Bearbeitet Geprüft Benennung
view outside 12.12.2012 12.12.2012
Composite Hell Raschdorf MÖLLER M.COM
3+PE, male
view outside
(616 636)
wiring diagram
mains in 616 614 Backpanel mains (=Adapter to BNC) IDT-NR: Zustand Blatt :
MÖLLER-WEDEL
A HAAG-STREIT COMPANY 616 600 Sch a 1/3
D-22880 Wedel bei Hamburg Ers. f. Ers. d.

J34 J20
1 2
IDE
X34
9 10 X20
COM4
J33 4 3
121 031 87
1 2 2 1
X41
Motherboard
X33
...
9 10 Y/C - female
view outside
COM3 196 681
J32
Frame grabber
A1
DVI-Adapter
X21.
1 2
196 682
196 680
X32
9 10
s. page 1
from Composite, X2
COM2
PCIe
J14 PCI0
J22
1
1 2 A5 A6
J6
X31:
9 10 (USB5
.. n.u.)
USB6/7 .
616 621
1 2 3 4 Audio out
USB4:Mem-Stick
126 411 79 8 1 Audio in
121 031 79 616 625
3x616 623
616 625
616 624
Power via
121 031 90
CF-Adapter X13 X14

196 688 Audio out Audio in
X4:
1
1 8
4 3
X5
X10 RS232-1
2 1
1
X4
Y/C - female 121 031 85 X9: 1 2 3 4
view outside
X11 RS232-2
1
X3:
X3 X9 616 421
1 2 3 4 X8 Monitor
616 421 X12 RS232-3
616 614 Backpanel mains 616 615 Backpanel Monitor DVI
Zust. Änderung Datum Name Bearbeitet Geprüft Benennung

12.12.2012 12.12.2012
Hell Raschdorf MÖLLER M.COM
wiring diagram
MÖLLER-WEDEL
A HAAG-STREIT COMPANY 616. 600 Sch a 2/3

196 687 Slimline DVD
121 031 88 SATA-Power

Adapter Power + SATA
SATA 0,1,4,5
Motherboard
196 681
A1
SATA cable (196 690)
SSD, optional
121 031 89: Adapter
SATA-Power - 2xMolex
196 690 2-HDD-Frame
196 686 HDD

196 686 HDD
Zust. Änderung Datum Name Bearbeitet Geprüft Benennung

12.12.2012 12.12.2012
Hell Raschdorf MÖLLER M.COM
wiring diagram
MÖLLER-WEDEL
A HAAG-STREIT COMPANY 616_ 600 Sch a 3/3

Your local sales representative:
Haag-Streit-Surgical GmbH
Rosengarten 10
D-22880 Wedel
Deutschland
Tel.: +49 - (0) 4103-709-323 or -326
Fax: +49 - (0) 4103-709-355
E-Mail: [email protected]
www.haag-streit-surgical.com

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Service manual MIOS 4

Liability for functions and damage

2.3 Installation on FS 2-1x

1. Set the MIOS 4

2.5 Removal of covers on stands FS 3-4x and FS 2-2x

1. Remove all 11 screws.

2. Take off all indicated

2.6 Removal of covers on stands FS 2-1x

1. Remove the illustrated

2. Remove the two

2.7 Mounting of monitor on stands FS 3-4x and FS 2-2x

1. Remove the illustrated

2. Mount the adaption for

3. Put the monitor arm

4. Mount the monitor on

1. Connect the power

2. Lay the cable through

3. Connect the litzes to

2.9 Electrical connection of the MIOS 4 computer on stands FS 2-1x

1. Disconnect the power

1. Connect the following

2. Lay the cables through

3. Lay the cables beneath

4. Connect the cables to

2.11 Mounting and connecting the monitor on stands FS 2-1x

1. Demount the ergotron-

2. Set the ergotron-arm

3. Push the adaptor so

4. Fix the adaptor with the

5. Take off the illustrated

6. Connect the following

7. Lay the cables through

8. Remount the ergotron-

9. Put the monitor arm

10. Mount the monitor on

11. Lay the cables beneath

12. Connect the cables to

2.12 Connecting MIOS 4 computer with M.DIS on stands FS 3-4x

1. Remove the indicated

2. Remove the three

3. Remove the indicated

4. Connect the M.DIS

5. Lay the M.DIS

6. Connect the cable to

2.13 Connecting MIOS 4 computer with M.DIS on stands FS 2-2x

1. Remove the indicated

2. Lay the M.DIS

3. Connect the cable to

2.14 Connecting MIOS 4 computer with M.DIS on stands FS 2-1x

1. Connect the M.DIS

2. Lay the cable through

3. Fix the cable to the

4. Connect the cable to

2.15 Installation on FS 4-20

2.15.1Installation of MIOS 4 on pre-installed systems:

1. Mount the tray on the

2. Mount the push bar on

3. Set the MIOS 4

4. Mount the MIOS 4

RoHS: JDM-N-90

RoHS: JDM-N-90