Technical Data Sheet Polycarbonate: Benefits Applications

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Technical Data Sheet

Polycarbonate
(PC)
Polycarbonate is best known for its impact resistance but has additional properties like: Optical transparency, excellent creep
resistance, wide temperature range, high dimensional stability, good electrical characteristics and self-extinguishing behavior.
Polycarbonate’s good heat resistance offers a high melt temperature (it does require higher processing temperatures).

Polycarbonate is a tough, dimensionally stable, transparent thermoplastic that has many applications which demand high
performance properties. This versatile thermoplastic maintains its properties over a wide range of temperatures, from -40”F
to 280”F. It has the highest impact resistance of any Thermoplastic, transparent up to 2” in special grades, outstanding dimen-
sional and thermal stability, exceptional machinability, stain resistant and non-toxic while having low water absorption.

Machine Grade is relatively stress free to permit the most demanding machining. It is also available in glass-filled. This polycar-
bonate grade is perfect for high performance uses in tough applications over a broad temperature range.

Window Grade is optically clear, providing total luminous transmittance and a very low haze factor. The high impact strength
makes it resistant to repeated blows, shattering and spalling. Glass Filled Grade
Glass-reinforced polycarbonate is primarily selected as a replacement for die-cast aluminum and zinc, when these metals are
being used and an upgrade is desired. The coefficient of thermal expansion is reduced by nearly 75%, thus equaling that of
some metals. While glass-reinforced has less impact strength than standard grades, it is still tougher and more impact resis-
tant than most other plastics and die cast aluminum.

Benefits Applications
Impact resistance Medical components Shapes Available
Durability Lenses
Machinability Equipment housings
Formability Electronics
Transparent Defense
Easily cleaned Automotive
Scratches easily removed Lighting fixtures
Temperature range Vehicle windows
UV stable Structural parts
High dielectric strength Nameplates and bezels

See Next Page For Additional Information

NOTE: The information contained herein are typical values intended for reference and comparison purposes only. They should NOT be
used as a basis for design specifications or quality control. Contact us for manufacturers’ complete material property datasheets.
All values at 73°F (23°C) unless otherwise noted.
TYPICAL PROPERTIES of POLYCARBONATE

ASTM or UL test Property Unfilled 30% Glass


PHYSICAL
Density (lb/in³) 0.043 0.052
D792
(g/cm³) 1.2 1.43
D570 Water Absorption, 24 hrs (%) 0.12 0.12
MECHANICAL
D638 Tensile Strength (psi) 9,500 19,000
D638 Tensile Modulus (psi) 320,000 -
D638 Tensile Elongation at Break (%) 60 10
D790 Flexural Strength (psi) 15,000 23,000
D790 Flexural Modulus (psi) 375,000 1,100,000
D695 Compressive Strength (psi) 12,000 18,000
D695 Compressive Modulus (psi) 240,000 500,000
D785 Hardness, Rockwell M70 / R118 M92
D256 IZOD Notched Impact (ft-lb/in) 13 2
THERMAL
Coefficient of Linear Thermal Expansion
D696 3.9 1.2
(x 10-5 in./in./°F)
Heat Deflection Temp (°F / °C)
D648
at 264 psi 270 / 132 295 / 146
D3418 Glass Transition Temp (°F / °C) 293 / 145 300 / 149
- Max Operating Temp (°F / °C) 250 / 121 270 / 132
Thermal Conductivity
C177 (BTU-in/ft²-hr-°F) 1.3 1.3
(x 10-4 cal/cm-sec-°C) 6.9 6.9
Flammability Rating
UL94 @ less than .45" (11.5mm) thickness H-B H-B
@ .45" (11.5mm) thickness and above V-0 V-0
ELECTRICAL
D149 Dielectric Strength (V/mil) short time, 1/8" thick 390 470
D150 Dielectric Constant at 60 Hz 3.17 3.35
D150 Dissipation Factor at 60 Hz 0.0009 0.0011
16
D257 Volume Resistivity (ohm-cm)at 50% RH 10 1016
 

NOTE: The information contained herein are typical values intended for reference and comparison purposes only. They should NOT be
used as a basis for design specifications or quality control. Contact us for manufacturers’ complete material property datasheets.
All values at 73°F (23°C) unless otherwise noted.

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