Industrial Scanners Catalog EN LTR 201506B

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Industrial Scanners

Scanners and Accessories

• Manual Scanners
• Motorized Scanners
• Accessories
The Company
Olympus Corporation is an international leader in precision technology, operating in industrial, medical,
academic and consumer markets, specializing in optics, electronics, and precision engineering. The
company’s core product line-up offers clinical, educational, and research microscopes, nondestructive
testing equipment, and analytical instruments all designed with the unwavering commitment to
enhancing people’s lives every day and contributing to the safety, security, quality, and productivity of
society.
As a subsidiary of Olympus Corporation, Olympus Scientific Solutions Americas, based in Waltham,
Massachusetts, USA is an integral part of the global Olympus network with specific responsibility for the
sales and marketing of life science and industrial instrumentation in the Americas. Leading-edge testing
technologies include ultrasound, ultrasound phased array, eddy current, eddy current array, microscopy,
optical metrology, and X-ray fluorescence.

Phased Array
Inspections
PANAMETRICS ®

Probe Catalo Ultrasonic Tra


g WEDGES, CABLE
nsducers
S, TEST BLOCKS

Phased Array
Probes and We
dges

• Contact
• Dual Elem
ent
• Angle Bea
• Shear Wav
m
e
Scanners are usually not supplied with probes
• Delay Line
• Solution Spe
• Angle Bea
cific Probes • Protected
• Immersion
Face and wedges. For phased array probes and
m Probes
• Immersion
• Integrated
Probes
• TOFD
• High Freq
uency
wedges, refer to the Phased Array Probes and
Wedge Probes • Atlas Europe
• Curved Arra
• Wedges
y Probes
an Standard
Wedges catalog; for UT probes and wedges,
refer to the Ultrasonic Transducers catalog.
920-224B

2
Table of Contents
Scanners
Scanner Technical Matrix. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Scanner Application Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Scanner Encoder Connector Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Manual One-Axis Scanner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
VersaMOUSE – Manual One-Line Indexer Scanner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Mini-Wheel – Small Footprint Encoder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
HST-X04 – TOFD Weld Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
HST-Lite – TOFD Weld Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
COBRA – Weld Inspection of Small-Diameter Pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
HSMT-Compact – Weld Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
HSMT-Flex – Weld Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
RollerFORM – Phased Array Wheel Probe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
HydroFORM/RexoFORM – Corrosion Mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Motorized One-Axis Scanner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
WeldROVER – Weld Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Motorized Two-Axis Scanner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
MapROVER – Corrosion Mapping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Manual Two-Axis Scanner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
ChainSCANNER - Pipe Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
GLIDER – Composites Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
WING Scanner – Composite Inspection of Curved Surfaces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
MapSCANNER – Corrosion Mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Accessories
Couplant-Feed Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
CFU03 and CFU05 – Electric Couplant-Feed Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Manual Couplant-Feed Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Pulsers and Preamplifiers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
TRPP 5810 – Pulser/Preamplifier for TOFD Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5682 – Preamplifier for TOFD Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
PR-06-04 – Pulser/Preamplifier for Pulse-Echo Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Cables and Adaptors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Umbilical Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Adaptors and Extension Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Interbox. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Yokes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Aqualene Elastomer Couplant. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

3
Scanners and Accessories
The capacity to accurately position probes according to the surface being inspected greatly influences inspection quality. Depending on the
application, constraints can arise that make probe positioning difficult. Olympus offers a wide range of industrial scanners and accessories
to assist inspectors in their work while providing optimal data acquisition. Some of the applications covered by our scanner product line
are: weld inspection, corrosion mapping, and aerospace. Supported technologies include: phased array, conventional ultrasonic, time-of-
flight diffraction (TOFD), eddy current and eddy current array. Scanner configurations can be of various types: one or two encoded axes, in
addition to manual or motorized motion.
Scanner Technical Matrix
One-Axis Scanner X-Y Scanner
Inspection Technology Manual Motorized Manual Motorized
HSMT-Compact™ WeldROVER™ ChainSCANNER™ MapROVER™
Conventional Ultrasonics HSMT-Flex™ GLIDER™
HST-X04™ WING™ Scanner
HST-X04 WeldROVER ChainSCANNER
HST-Lite
TOFD
HSMT-Compact
HSMT-Flex
Mini-Wheel™ WeldROVER Mini-Wheel + Indexer-Clicker MapROVER
VersaMOUSE™ VersaMOUSE
RollerFORM RollerFORM
Phased Array HydroFORM™/RexoFORM™ ChainSCANNER
COBRA™ MapSCANNER™
HSMT-Compact GLIDER
HSMT-Flex WING Scanner
HSMT-Compact WeldROVER ChainSCANNER
Phased Array and TOFD
HSMT-Flex

Scanner Application Matrix


ChainSCANNER
HSMT-Compact

MapSCANNER

WING Scanner
VersaMOUSE

HydroFORM
WeldROVER

RollerFORM
MapROVER

RexoFORM
Mini-Wheel

HSMT-Flex

Scanner Model
HST-X04

HST-Lite

GLIDER
COBRA

Weld ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
Application

Corrosion ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
Aerospace ✓ ✓ ✓ ✓ ✓
Scanner Encoder Connector Compatibility
Except when stated otherwise, scanners sold after July 2013 come standard with the LEMO connector compatible with the OmniScan MX2
and SX instruments. For use on a different instrument, an optional adaptor is required.
Required Encoder Cable Adaptor
Scanner Connector
Instrument LEMO (From 07/2013) DE15 (Prior to 07/2013)
OmniScan MX Omni-A-ADP27 [U8780329] N.A.
TomoScan FOCUS LT C1-LF-BXM-0.3M [U8769010] C1-DE15F-BXM-0.30M [U8767107]
OmniScan MX2
OmniScan SX N.A. Omni-A2-ADP20 [U8775201]
FOCUS PX

4
Manual One-Axis Scanner
VersaMOUSE – Manual One-Line Indexer Scanner
Features
• Encoded linear scan (one axis) for phased
array inspection.
• Integrated clicker button for indexing
enabling 2-D mapping.
• Adjustable fork for easy and fast installation
of multiple wedge dimensions.
• Two rubber wheels that remain in contact
with the surface for maximum adherence.
• An easily clipped and spring-loaded yoke
that can be positioned with a 90º skew.
• Encoder resolution: 8.4 steps/mm.
• Durable aluminum body and waterproof
construction.

Standard Inclusions
-- 2.5 m encoder cable.
-- One adjustable PA yoke (width: 65 mm,
length: 65 mm).
-- Carrying case.
Note: Probes and wedges are not included with the
scanner.

Options
The VersaMOUSE™ is a scanner designed for linear encoded scans with a phased
Magnetic Wheels package
array probe. The integrated indexing button makes it ideal for 2-D mapping
applications such as CFRP flat panel and corrosion inspections. The VersaMOUSE For maximum adherence of the wheels on
can perform an encoded one-line scan, followed by indexing of the position in the ferromagnetic surfaces, in addition to improved
perpendicular direction. Another one-line scan can then be performed and juxtaposed stability.
to the previous scan. This process is repeated to produce a complete 2-D map of the P/N: VersaMOUSE-A-MagWheel [U8775247]
area of interest.
The exclusive adjustable yoke of the VersaMOUSE is easy to set up on an IHC-type
wedge using standard attachment holes. The spring-loaded system is optimized to
offer the lowest clearance possible. The yoke is attached to the scanner using a quick-
connect system, which keeps the probe either parallel or at a 90° skew to the scan axis.
The encoder wheels are specially designed to resist slippage on wet surfaces. The
rugged construction makes this scanner an affordable, yet reliable solution for all
phased array inspections performed with a single probe. For even better stability on
ferromagnetic surfaces, an optional magnetic wheel package is available.

Specifications
VersaMOUSE scanner and RexoFORM for corrosion
Probe-Holder Length in Scan Axis Width Height Weight inspection.
Position (mm) (mm) (mm) (kg)
Front 170 80 42 0.4
Side 80 152 42 0.4

An easily clipped and spring-loaded yoke that can be positioned with a 90º skew.

5
Mini-Wheel – Small Footprint Encoder
Features
• Waterproof (IP68).
• Stainless steel construction.
• Encoder resolution of 12 steps/mm.
• Removable encoder wheel.
• Overmold rubber wheel for better grip.
• Sealed bearing for long-lasting smooth
wheel rotation.
• Spring-loaded attachment system.
• Threaded holes for alternative mouting

Standard Inclusions
-- One encoder with standard rubber wheel.
-- One mounting bracket kit and tools.

Options
Magnetic Wheel
For maximum adherence of the wheel on
ferromagnetic surfaces. The first P/N is compatible
with the O-ring tire encoder and the V2 is for the
overmold tire encoder.
P/N: E NC1-A-MagWheel [U8902964]
The Mini-Wheel™ encoder is used for the positioning and dimensioning of defects in
ENC1-A-MagWheel-V2 [U8775290]
the scan axis, and can synchronize data acquisition with probe movement. Typical
applications are: laboratory testing, training, and manual inspection data sampling*. Mounting Bracket Kit
An extra mounting bracket kit to mount the
The Mini-Wheel encoder is waterproof and compatible with the HST-X04 scanner, Mini-Wheel encoder on a wedge.
in addition to standard Olympus PA wedges, on which it can be mounted using the P/N: ENC1-BRACK [U8775120]
included bracket kit. This miniature encoder is made entirely of stainless steel, and
features sealed bearings for long-lasting smooth operation. The custom electronic D
circuit was designed to prevent noise induction in UT signals.

Ordering Information E

F
Part Number Item Number Connector Compatibility
C
ENC1-2.5-LM U8775295 LEMO OmniScan MX2 and SX
B A
ENC1-2.5-DE U8780197 DE-15 OmniScan MX
ENC1-2.5-BX U8780196 Bendix TomoScan Focus LT A = 27 mm D = 24.2 mm

The cable length suggested in the table is 2.5m. Other lengths are available. B = 31 mm E = 18 mm
C = 24.5 mm F = 6.1 mm

*For high-rate inspection, use of a scanner with heavy-duty


HST-X04 – TOFD Weld Inspection encoding devices is recommended.

Part Number Item Number Description


HST-X04 U8750007 Package includes:
Mini-Wheel Encoder
2x 10 MHz, 3 mm TOFD probes
2x 5 MHz, 6 mm TOFD probes
2x ST1-45L-IHS
2x ST1-60L-IHS
2x ST1-70L-IHS
2x 5 m LEMO 00 to Microdot UT cables
2x LEMO 00 to BNC adaptors
HST-X04-SCN U8779098 Scanner and Mini-Wheel encoder only
(no probes, wedges, or cables)
HST-X04-PA U8775137 Scanner holds 40 mm wide phased array
wedges and a Mini‑Wheel encoder (no
The HST-X04™ TOFD manual scanner offers an efficient,
probes, wedges, or cables).
low-cost weld inspection solution.

6
HST-Lite – TOFD Weld Inspection
Features
• Circumferential scans performed with two
TOFD probes on pipes 4.5 in. (114.3 mm)
OD, or greater.
• Four magnetic wheels firmly attach the unit
to ferromagnetic inspection surfaces.
• Light aluminum frame.
• Independently positioned and spring-loaded
probe holders.
• Waterproof, spring-loaded encoder with
9 step/mm resolution.
• Removable handle for lower profile.
• Attachment devices for umbilical cables.
• The frame design enables probes to be
positioned outside the wheels (2 additional
magnetic wheels are required).
• Engraved references on the scanner and
pointer on the probe holders ensure easy
probe separation measurement.

Standard Inclusions
-- Scanner frame with handle.
The new HST-Lite scanner is the perfect choice for cost-effective, one-channel TOFD -- Four magnetic wheels.
inspections when signal quality is important. The combination of magnetic wheels and -- Waterproof, spring-loaded wheel encoder
spring-loaded probe holders offer the stability required to perform high quality, one-line with 5 m cable.
inspections. The scanner can be operated using only one hand, and will attach to -- Two spring-loaded arms (SLA) with
ferromagnetic surfaces even when in an upside-down position. TOFD–P/E yokes (31.75 mm wide with 5 mm
diameter buttons).
The scanner’s position can be encoded on flat surfaces or around the circumference -- Irrigation tubing and accessories.
of pipes as small as 4.5 in. -- Cable conduit.
(114.3 mm) OD. Adjustment of -- Carrying case.
the scanner components can be Note: Probes and wedges are not included with the
performed without tools. scanner.

Specifications
Length in
Width Height Weight
Scan Axis
(mm) (mm) (kg)
(mm)
125 385 100* 1,3
*67 mm without handle

Options
Couplant-Feed Units
Ordering Information See the accessories section on page 25.
Part Number Item Number Description
5682 Remote Preamplifier Kit
HST-Lite U8750061 Scanner (see standard inclusions). P/N: 5682-KIT02 [U8779091]
HST-Lite-kit01 U8750062 Package includes:
Scanner Magnetic Wheels
2x 10 MHz, 3 mm TOFD probes P/N: CHAINSCAN-A-MWHEEL [U8779383]
2x 5 MHz, 6 mm TOFD probes
2x ST1-45L-IHS
Replacement Encoder
2x ST1-60L-IHS P/N: HST-Lite-SP-ENC [U8775277]
2x ST1-70L-IHS Extra Handle
2x 5 m LEMO 00 to Microdot UT cables
P/N: HST-Lite-A-Handle [U8775278]
2x LEMO 00 to BNC adaptors
Extra TOFD Probe Holder Kit
P/N: HST-Lite-A-PH-TOFD [U8775279 ]

7
COBRA – Weld Inspection of Small-Diameter Pipes
Features
• Covers standard pipes from 0.84 in. to
4.5 in. OD (21 mm to 114 mm).
• Operates within 12 mm (0.5 in.) clearance
(on all standard pipes), permitting
inspections in limited access areas.
• Holds up to two phased array probes for
complete weld coverage in one pass.
• Easy installation and manipulation from one
side of a row of pipes.
• Can be configured to perform one-sided
inspections for pipe-to-component
evaluations.
• The included mechanical setup templates
eliminate the need for pipe samples when
preparing the scanner for standard pipes.
• The design provides stable and constant
pressure around the full circumference of
the pipe.
• Urethane wheels provide smooth radial
movement and limited axial drift.
• Encoder resolution of 32 steps/mm.
• Compact, lightweight, and portable.
• Wedges and probes can be changed
The COBRA™ manual scanner, combined with the OmniScan® phased array flaw
quickly and easily.
detector, is used to perform circumferential weld inspections on small-diameter pipes.
• The distance between probes can be
The COBRA holds up to two PA probes for inspections on pipes with outside diam-
adjusted from 0 mm to 55 mm.
eters ranging from 0.84 in. to 4.5 in.
• The spring-loaded scanner can be used on
With its very slim design, this manual The COBRA scanner ensures stable, ferromagnetic and nonferromagnetic pipes.
scanner inspects pipes in limited ac­ constant, and strong pressure, thus • Waterproof and rust free.
cess areas where minimal clearance is providing good UT signals and precise
required. Adjacent obstructions, such encoding around the full circumference
as piping, supports, and structures, of the pipe.
can be as close as 12 mm (0.5 in.). This
spring-loaded scanner is designed to
clasp carbon steel and stainless steel
pipes of various diameters using multiple
link. This unique feature enables the
scanner to be installed and operated
from one side of a row of pipes.The
COBRA scanner is characterized by
its smooth-rolling encoded movement,
which enables accurate data acquisition.
The scanner holds up to two phased
array probes for complete inspection
of the weld in one pass. For pipe-to-
component inspections, the scanner can
be configured quickly to perform one-
sided inspections using a single probe.
This Olympus solution uses low-profile
phased array probes with optimized
elevation focusing, which enhances
detection of small defects in thin-wall
pipes. Specially designed low-profile
wedges fitting each pipe diameter
covered by the scanner are available for
a complete solution. The COBRA scanner on a 0.84 in. pipe with two A15 PA probes with an OmniScan MX2
16:64 displaying two PA groups with sectorial scans and C-scans.

8
Probes
Freq. Number of Pitch Elevation Elevation Curvature
Part Number Item Number
(MHz) Elements (mm) (mm) Radius (mm)
2.25CCEV35-A15C-P-2.5-OM* U8331117 2.5 16 0.5 10 35
3.5CCEV35-A15C-P-2.5-OM* U8331149 3.5 16 0.5 10 35
5CCEV35-A15-P-2.5-OM U8331163 5.0 16 0.5 10 35
7.5CCEV35-A15-P-2.5-OM U8330826 7.5 16 0.5 10 35
10CCEV35-A15-P-2.5-OM U8331014 10.0 32 0.3 7 35
These probes come standard with an OmniScan® connector and a 2.5 m (8.2 ft) cable.
* A15C casing are based on the same design as the A15 but are 2 mm taller, increasing height clearance.

Wedges
Specially designed SA15 low-profile wedges are available with the different axial outside diameters (AOD) as specified in the table below.
These wedges have been optimized to position the A15 probe as close as possible to the weld in order to reduce the number of skips
required, and as low as possible for maximum height clearance. This is accomplished with no acoustic compromises. These wedges are
fitted with irrigation ports and holes for scanner mounting, and can be configured to generate 60º shear (N60S) or longitudinal (N60L) waves
in steel. Wedges for TOFD inspection are also available (use 3 mm diameter element ST1 probes) with the following refracted angles in steel:
60L, 70L, and 80L.
Note: height clearance required for longitudinal wave inspection is 25 mm with SA15, and 35mm with ST1 and right angle cable connector.

Standard Wedge AOD values and Pipe OD 59 mm


AOD (in.) Minimum OD (in.) Maximum OD (in.)
0.84 0.800 0.840
1.05 0.840 1.050
1.315 1.050 1.315 The solution uses low-profile phased array
1.66 1.315 1.660 probes with optimized elevation focusing,
which improves the detection of small
1.9 1.660 1.900
defects in thin-wall pipes.
2.375 1.900 2.375
2.875 2.375 2.875
3.5 2.875 3.500
The COBRA scanner can also be
4.0 3.500 4.000 configured for pipe-to-component
4.5 4.000 4.500 weld inspections.
Wedges for TOFD inspection are also
Ordering Information available.

Package
Item
Part Number Description PN: COBRA-K-4.5
number
(U8750055)
COBRA U8750053 Small pipe scanner kit with encoder for coverage of 0.84 in. to 4.5 in. OD standard ✔
pipes; packaged in hard carrying case
7.5CCEV35-A15-P-2.5-OM U8330826 Low-profile phased array probe (16 elements, 7.5 MHz) ✔ (x2)
COBRA-A-SA15 U8721205 2 flat SW wedges, plus 10 pairs of curved SW wedges for pipes of 0.84 in. to 4.5 in. OD ✔
COBRA-A-SA15LW U8722168 2 flat LW wedges, plus 10 pairs of curved LW wedges for pipes of 0.84 in. to 4.5 in. OD
COBRA-A-ST1-70L U8701348 2 flat wedges, plus 9 pairs of curved TOFD wedges for pipes of 1.05 in. to 4.5 in. OD
COBRA-SP-BASIC U8775166 Basic spare parts kit
COBRA-SP-FULL U8775188 Basic spare parts kit, plus links and the encoder assembly
COBRA-SP-SA15 U8750056 One of each of the 11 wedges needed for coverage of 0.84 in. to 4.5 in. OD pipes
OMNI-A2-SPLIT128 U8100133 Y-adaptor (splitter) to support 2 phased array probes on OmniScan MX2 instruments
with PA2 128 elements module.
OMNI-A2-SPLIT64 U8100135 Y-adaptor (splitter) to support 2 phased array probes on OmniScan MX2 instruments
with PA2 64 elements module.
OMNI-A-ADP05 U8767016 Y-adaptor (splitter) to support 2 phased array probes on OmniScan MX instruments
E128P0-0000-OM U8800428 Phased array cable extensions required to interface between the Omni-A-ADP05 and
an OmniScan MX2 instrument with PA1 128 elements module.
EIB64-NT-0-P-0-OM U8779452 Interbox to support 2 phased array probes on OmniScan MX2 instruments with PA1
64 elements module.
WTR-SPRAYER-4L U8775153 4 L manual water pump with irrigation tubes and fittings

9
HSMT-Compact – Weld Inspection
Features
• Enables circumferential scan using up to
four probes (UT or PA) on 4.5 in. (114.3 mm)
OD pipes, or greater.
• Four plastic-covered magnetic wheels hold
the unit against a ferromagnetic inspection
surface.
• Light aluminum frame with customizable
width.
• The frame design enables probes to be
positioned outside the wheels.
• Independently positioned and spring-loaded
probe holders.
• Waterproof, spring-loaded encoder with a
12 steps/mm resolution.
• Removable handles for lower profile.
• Attachment devices for umbilical cables.
• An integrated water manifold that simplifies
couplant distribution.
• Metric/US Customary unit rulers on
the scanner for easy probe separation
measurement.

The HSMT-Compact™ is a manual one-axis encoded scanner designed for


Standard Inclusions
-- Scanner frame with handles, and:
maintenance weld inspection. It is particularly small, light, and versatile, and can be
-- 250 mm (10 in.) frame bar
used with up to four probes on plates, and for circumferential scans on pipes as small -- 450 mm (18 in.) frame bar
as 4.5 in. (114.3 mm) OD. The scanner width can be adjusted, and the frame can be -- 650 mm (26 in.) frame bar
extended outside the limit of the wheels to provide a configuration that is suitable for -- Four plastic-covered magnetic wheels.
hard-to-reach places, such as pipe-to-component welds. -- Waterproof, spring-loaded wheel encoder
with a 5 m cable.
-- Four 90° probe holder brackets.
-- Four spring-loaded arms (SLA).
-- Four TOFD–P/E 31.75 mm yokes.
-- Two PA 40 mm × 55 mm yokes.
-- Irrigation tubing and accessories.
-- Cable conduit attachment fixture.
-- Carrying case.
Note: the umbilical cable, probes, and wedges are not
included with the scanner.
This configuration is suitable for hard-to-reach places such as pipe-to-component welds.
Specifications
Length in
Width Height Weight
Options Scan Axis
(mm) (mm) (kg)
(mm)
Divisible Cable Conduit Yokes
See the accessories section on page 25. See the accessories section on page 31. 152 94 + bar 102 3.2
length
Couplant-Feed Units Replacement Encoder
See the accessories section on page 25. P/N: ACIX895 [U8775097]
Remote Pulser/Preamplifier Spare Parts Kit
See the accessories section on page 26. P/N: OPTX689 [U8775021]
Extra Probe Holder Kit
Set of two short, spring-loaded arms (SLA)
mounted on 90º brackets.
P/N: OPTX0739 [U8779086]

10
HSMT-Flex – Weld Inspection
Features
• A folding aluminum frame to optimize probe
contact on pipes for circumferential weld
inspection.
• Four plastic-covered magnetic wheels
which hold the unit against a ferromagnetic
inspection surface.
• Compact and versatile. The provided frame
bars offer size customization.
• Can support up to four conventional UT or
phased array probes on pipes.
• Can support up to eight conventional UT or
phased array probes on pipes bigger than
12 in. OD using the optional standard probe
holder kit, and on pipes ranging from 4.5 in.
to 12 in. OD using the optional pivoting
probe holder kit.
• Independently positioned, spring-loaded
probe holders.
• One waterproof, spring-loaded encoder with
a 12 steps/mm resolution.
• Removable handles for a lower profile.
• An eyelet for umbilical attachment.
• An integrated water manifold simplifies
The HSMT-Flex™ is intended for one-axis encoded inspection of circumference welds couplant distribution.
on pipes of 4.5 in. (114.3 mm) OD, and greater. The scanner comes equipped with • Metric/US Customary unit rulers on the
four probe holders, but can be mounted with a total of eight probes with optional scanner frame for easy probe separation
probe holders. Mounted probes can be either phased array or conventional UT to measurement.
provide the most efficient inspection results.
Standard Inclusions
The major characteristic of the scanner holders can also be installed on the
-- Scanner frame with handles, and:
is its ability to bend in the center. This outside of the scanner. -- Two 340 mm (13.5 in.) frame bars
feature enables the scanner to fit on -- Two 500 mm (20 in.) frame bars
The HSMT-Flex also has one slidable
smaller pipes, and also brings the side frame. This feature enables probes -- Four plastic-covered magnetic wheels.
force of the spring-loaded arm in the to be mounted on the outside of the -- One waterproof, spring-loaded wheel
radial direction of the pipes for better encoder with 5 m cable.
scanner, providing a configuration that is
stability of the wedge and optimum data -- Four 90º probe holder brackets.
suitable for hard-to-reach places such as
acquisition. Optional pivoting probe -- Four spring-loaded arms (SLA).
pipe-to-component welds. -- Four TOFD–P/E 31.75 mm yokes.
-- Two PA 40 mm × 55 mm yokes.
Options -- Irrigation tubing and accessories.
Umbilical Probe Holder Kits Note: the umbilical cable, probes, and wedges are not
See the accessories section on page 28. Set of two spring-loaded arms (SLA) included with the scanner.
mounted on 90º brackets to accommodate
Remote Pulser/Preamplifier more than four probes. Specifications
See the accessories section on page 26. Standard: for pipes larger than 12 in. OD. Length in
Width Height Weight
Couplant-Feed Units P/N: OPTX666 [U8775011] Scan Axis
(mm) (mm) (kg)
See the accessories section on page 25. (mm)
Pivoting: for pipes smaller than 12 in. OD.
P/N: OPTX0717 [U8775095] 263 466 147 4.4
Laser Guide Kit
Battery-operated laser guiding device for Spare Parts Kits
easier weld tracking. For UT+TOFD applications
P/N: HSMT-A-Laser [U8779087] P/N: OPTX686 [U8775020]
Yokes For PA+TOFD applications
See the accessories section on page 31. P/N: OPTX690 [U8775022]
Replacement encoder
The hinged design of the HSMT-Flex scanner
P/N: ADIX1255 [U8775096] makes it possible to inspect pipes as small as
4.5 in. OD.

11
RollerFORM – Phased Array Wheel Probe
Features
• Exceptional coupling, requiring minimal
couplant.
• Acoustic impedance similar to water.
• 25 mm water delay line enables inspection
of composites up to 50 mm thick.
• Up to 51.2 mm wide beam coverage.
• Can be used in accordance with existing
aircraft manufacturer procedures.

Standard Inclusions
-- Phased array probe with OmniScan
connector.
-- Waterproof encoder with OmniScan MX2 or
SX compatible connector.
-- Laser guide.
-- Indexer and Start Acquisition buttons.
-- Spare parts.
-- Filling/spraying pump and tubing.

Olympus introduces the RollerFORM™, a new phased array wheel probe designed to address the inspection of composites and other
smooth-surfaced materials commonly used by the aerospace industry. An affordable and easy-to-implement replacement for full 2-D en-
coding systems, the RollerFORM also offers a viable alternative to immersion techniques.
The unique tire material of the RollerFORM has been specifically developed to guarantee high-quality, immersion-like ultrasonic testing.
Minimal couplant and pressure is required for the RollerFORM to provide excellent coupling and a strong signal, even in difficult scanning
positions.

Just Roll It for Instant Results


The RollerFORM, combined with a phased array instrument In addition to providing exceptional coupling, the tire of the
such as an OmniScan® or a FOCUS, uses zero-degree ultrasonic RollerFORM wheel is made of a unique material that closely
beams for manufacturing and maintenance inspections. Common matches the acoustic impedance of water. This design feature
applications include delamination sizing and porosity quantification permits the efficient transmission of energy to the part without
in composite core material, as well as wall-loss monitoring unwanted echoes, obtaining an optimum 1 mm near-surface
in aluminum panels. With its integrated indexing button, the resolution in composites when using the 5 MHz phased array
ergonomically designed RollerFORM enables you to map the probe model. The 3.5 MHz phased array probe model is better
surface of an inspected material by acquiring multiple one-line suited for certain thicker, more attenuating materials. Since the tire
C-scans and combining them in real time into a single image. The is transparent, you can easily identify the presence of air bubbles or
built-in laser guide facilitates straight and precise one-line scans. contaminants within the water chamber.

Specifications
Description Value
1 mm at 5 MHz
Typical Near Surface Resolution (3 x 3 mm delamination)
1.5 mm at 3.5 MHz
Position of Repeat Interface Echo (in composite) 50 mm
Minimum Surface Curvature (convex radius) 50 mm
Dimensions (L x W x H) 235 x 145 x 150 mm
Weight (without water) 1.5 kg

12
Indexer button
Start acquisition button

Laser guide

Convenient cable management

Transparent
tire material Height-adjustable middle
wheel for inspection of
Reliable water filling system narrow or curved parts

Quick probe angle adjustment to


adapt to curvatures

Ordering Information
Delay Line Number Active Cable
Item Frequency Pitch Elevation Probe Casing
Part Number Height of Aperture Length
Number (MHz) (mm) (mm) Model
(mm) Elements (mm) (m)
RollerFORM-3.5L64 U8775334 3.5 25 64 0.8 51.2 6.4 IWP1 2.5
RollerFORM-5L64 U8775335 5 25 64 0.8 51.2 6.4 IWP1 2.5
RollerFORM-3.5L64-5M U8778683 3.5 25 64 0.8 51.2 6.4 IWP1 5
RollerFORM-5L64-5M U8778684 5 25 64 0.8 51.2 6.4 IWP1 5

13
HydroFORM/RexoFORM – Corrosion Mapping
Features
• The first commercially-available, semi-
automated phased array product for
corrosion mapping applications.
-- Reduced probe raster movement increases
safety for operators, and improves
mechanical reliability.
• The patent-pending quick radius adjustment
allows for the inspection of different
curvatures. No wedges are needed.
-- Convex surface: 4 in. OD, up to flat.
-- Concave surface: 10 in. ID, up to flat
(HydroFORM).
• HydroFORM and RexoFORM can be
attached to automated or semi-automated
scanners, and used independently as
manual scanners.
• Cost-effective.
• Minimal tools required for normal operation.

Standard Inclusions
The HydroFORM manual corrosion mapping
scanner kit includes:
P/N: HYDROFORM-K-MANUAL [U8775182]
-- One probe holder with a water delay line.
-- One carriage with four magnetic wheels.
-- One phased array probe.
(7.5L64-I4-P-7.5-OM)
The HydroFORM and RexoFORM are designed to offer the best inspection solution -- 100 foam gaskets.
for the detection of wall-thickness reductions due to corrosion, abrasion, and erosion. -- One application-specific Mini-Wheel encoder.
Our solution also detects mid-wall damage such as hydrogen-induced blistering or -- One 7.5 m encoder cable extension.
manufacturing-induced laminations, and easily differentiate these anomalies from loss -- Irrigation tubing and accessories.
of wall thickness. The RexoFORM manual corrosion mapping
The unique quick adjustment device offered by both scanners allows the wedge/probe scanner includes:
assembly to be positioned to any curvature greater than 4 in. OD (101 mm). P/N: REXOFORM [U8775241]
-- One probe holder with a Rexolite delay line.
Specification Comparison
HydroFORM RexoFORM
Phased array probe I4 A12, A14
Maximum one-line scan coverage (width) 60 mm 38 mm (A12),
60 mm (A14)
Delay line medium Water Rexolite
Delay line height 14 mm or 24 mm 20 mm
Position of repeat interface echo (in steel) 125 mm 50 mm
Typical near-surface resolution (¹⁄₈ in. FBH) 1.5 mm 2 mm
Depth resolution 0.1 mm 0.1 mm
OD inspection range 4 in. and greater 4 in. and greater
ID inspection range 10 in. and greater N/A
Contact device Wheels Carbides
Footprint 110 mm x 130 mm 40 mm x 95 mm
Scan direction Circumferential Circumferential
A patent-pending quick radius adjustment
Scan speed (1 mm x 1 mm resolution) 100 mm/s 100 mm/s
enables inspection of different curvatures without
Scanner compatibility ChainSCANNER ChainSCANNER, the need for wedges. The HydroFORM also
GLIDER, and has an integrated encoder, which is required for
VersaMOUSE manual inspections.

14
HydroFORM RexoFORM
High-performance corrosion mapping for rough Quick and easy corrosion mapping for smooth sur-
and uneven surfaces faces and limited-access areas
HydroFORM utilizes an innovative water column concept that The RexoFORM is a versatile wedge for phased array zero degree
eliminates the need for a wedge, thus providing the benefits of a and angle beam inspection with the Rexolite delay line. With its
phased array immersion tank inspection. Easy gate synchronization unique design, the RexoFORM can be used on pipes of different
with the front wall enables accurate backwall corrosion monitoring diameters without the need for multiple curved wedges. The
and remaining wall thickness measurements. This concept, which RexoFORM is also compatible with the A12 and A14 probes you
uses a low-flow water supply and consumable gaskets, offers may already have, making it an affordable solution.
excellent surface conformance and optimized coupling conditions,
even on rough surfaces.

Example of beam possibilities with the RexoFORM and A14 probe.


XY mapping principle on pipes with the HydroFORM and ChainSCANNER.

Ordering Information
HYDROFORM-K-
Part Number Item Number Description
ADPCHAIN (U8750058)
HYDROFORM
HYDROFORM-K-MANUAL U8775182 HydroFORM corrosion mapping scanner kit ✔
HYDROFORM-A-ADPCHAIN U8775183 Kit for adapting the HydroFORM to the ChainSCANNER. ✔
HydroFORM-K-SAUT Q7500007 HydroFORM kit compatible with the MapSCANNER
HydroFORM-K-AUT Q7750068 HydroFORM kit compatible with the MapROVER 7.5 m
HydroFORM-K-AUT-30m Q7800018 HydroFORM kit compatible with the MapROVER 30 m
HYDROFORM-SCN U8750059 Same content as the HYDROFORM-K-MANUAL, without the phased
array probe.
HYDROFORM-A-LITEHOLDER U8840177 HydroFORM lite holder to mount the HydroFORM on GLIDER
scanner using optional ADIX893 (U8775084) yoke.
CFU03 U8780008 Electric water pump and tubing; 120 V and 220 V.
HYDROFORM-SP-FOAM U8775184 100 foam-gasket spare part kit.

REXOFORM
REXOFORM U8775241 The RexoFORM corrosion mapping probe holder with the Rexolite
delay line for use with A12 or A14 probes.
ENC1-5-LM U8780198 Mini-Wheel encoder, with 5 m long cable compatible with OmniScan
MX2 and SX.
REXOFORM-SP-WEDGE U8775242 Spare Rexolite delay line and gasket for RexoFORM.

15
Motorized One-Axis Scanner
WeldROVER – Weld Inspection
Features
• Can support up to six probes for TOFD,
phased array, or pulse-echo inspections.
• Constant scanning speed control for smooth
data acquisition at any speed.
• Compact motion controller offering 10
different scan speeds from 5 mm/s to
50 mm/s.
• Simple two-button remote control for jog
or constant encoded motion in either the
backwards or forward direction.
• Performs data acquisition using the
OmniScan or FOCUS1 instruments with less
than five minutes configuration time.
• The four industrial-strength magnetic wheels
are driven for use on ferromagnetic surfaces.
• Integrated water manifold for simple and
efficient couplant delivery.
• Emergency-stop button located on the
scanner.
• A laser guide indicator to help the operator
follow the weld centerline, or any other
The WeldROVER™ is a perfect addition The WeldROVER is incredibly easy to inspection reference.
to the Olympus family of scanners for use. It is operated by a simple two- • Room to integrate a remote pulser/
those customers who require a more button remote control with variable preamplifier for improved TOFD–P/E
stable inspection than that provided by speeds. The scanner interfaces with inspections.
manual scanners, and within a more the OmniScan® or FOCUS instruments • Divisible cable conduit umbilical offers
economical package than that of the directly without the need for complex cable protection and configuration
high-production zone-discrimination software, motion controller electronics, flexibility. Minimal time needed for probe
systems typically used in offshore or configuration. The laser guide reconfiguration.
pipeline construction. indicator helps the operator manually • Waterproof (IP65).
adjust the scanner direction using the
The WeldROVER is a simple, industrial-
steering lever. This allows precision data
strength, one-axis encoded scanner
to be acquired without the need for
that provides the customer with a fully
guide bands, complex tracking systems,
mechanized automated data acquisition.
or motorized steering capability. It is a
It is designed to perform fast and
perfect fit for companies offering fully
efficient phased array inspections on
mechanized, automated phased array
ferromagnetic piping, or vessel girth
(AUT) inspection services, and requires
welds and long seams with minimum
less than one hour of training for those
training and setup time. The scanner can
customers who have completed the
be configured with up to six probes for
basic OmniScan course.
phased array, TOFD, and conventional
UT inspection.
1  Interface with TomoScan FOCUS LT™ can be achieved using the optional encoder cable adaptor.

Configurations
A typical configuration for compliance with ASME codes is two PA probes, and one or
two pairs of TOFD probes.
Circumferential scan • Supports up to six probes at the front
• Supports two probes at the back of the scanner on pipes from 16 in.
and two probes at the front of the OD, and greater.
scanner on pipes from 4 in. OD, and Longitudinal scan
greater. • Supports up to six probes at the front
• Supports up to four probes at the of the scanner on pipes from 30 in.
front of the scanner on pipes from OD, and greater. Supports two probes at the back and two probes at
the front of the scanner on pipes from 4 in. OD, and
12 in. OD, and greater. greater.
Note that on smaller pipes, the probe separation
distance will be limited.

16
Standard Inclusions
-- One motorized scanner with rotating scanner. Instrument case
probe-holder arms at the front and back -- Irrigation tubing and fittings.
of the scanner. -- Scanner and accessory carrying case. Modular instrument and accessory hard
-- Two probe holder frame bars of 200 mm Note: All cables for scanner operation are 5 m. carrying case. The modules can be used
(8 in.) and one of 430 mm (17 in) Probes and wedges are not included with the to transform the scanner case into a
-- Remote control with a 5 m cable. scanner. The WeldROVER can also be optionally workstation.
-- MCDC-01: one-axis DC motion delivered with 10 m cables.
controller. P/N: WELDROVER-A-ICASE [U8775123]
-- Power supply. Options Yokes
-- Encoder cables linking the MCDC-01 to Couplant-Feed Units See the accessories section on page 31.
the OmniScan® MX2 or SX. See the accessories section on page 25.
-- Six spring-loaded arms (SLA), pivoting Spare Parts Kit
probe holders, and all the brackets Remote Pulser/Preamplifier Basic spare part kit for the WeldROVER
needed for the different configurations. See the accessories section on page 26. Scanner.
-- Four TOFD–P/E 31.75 mm yokes. P/N: WeldROVER-A-SPKit [U8775122]
-- Two PA 40 mm × 55 mm yokes. Extra Spring-Loaded Probe
P/N: WeldROVER-A-SPKit-10M [U8775149]
-- Two PA 40 mm × 65 mm yokes for Holder
PWZ1 and A14 probes. P/N: WELDROVER-A-SLA [U8775125]
-- Two PA 40 mm × 46 mm yokes.
-- Laser guide and holder. Extra Laser Guide
-- Two steering levers. P/N: WELDROVER-A-LASER [U8775124]
-- One 5 m divisible conduit for cable
protection and attachment to the

Data acquisition can be handled completely by the OmniScan MX2


Integrated water manifold
(not included in WeldROVER package)
simplifies couplant distribution
Laser guide for better
weld tracking Room to integrate a remote pulser/preamplifier
for improved TOFD and PE inspections

Eyelet for lanyard


attachment
Emergency-
stop button
Steering lever to
manually adjust the
scanner direction

MCDC-01: one
axis DC motion
controller

Independently spring-
loaded arm (SLA) probe Divisible cable
holders conduit umbilical
for cable protection
and attachment to
scanner
Four driven magnetic wheels firmly hold the
scanner against ferromagnetic inspection surface

Easy to operate using a simple remote control Rotating probe-holder arms for
featuring 2 push-buttons and one rotary switch adaptation to different diameters
Light and compact aluminum frame

Specifications
Scanner speed: 5 mm to 50 mm per second Length Width Height Weight
Component
Encoder resolution: 2100 steps/mm (typical) (mm) (mm) (mm) (kg)
Power consumption: 90 W Scanner with long bar and six probes 430 380 175 12.0
Scanner with small bars and four probes 380 200 175 11.0
Maximum input current: 4 A
MCDC-01 motion controller 175 110 60 1.5
Voltage: 24 VDC
Power supply 200 85 50 1.0
Power supply input voltage: Remote control 230 50 90 0.8
100 VAC to 240 VAC; autoswitching
17
Motorized Two-Axis Scanner
MapROVER – Corrosion Mapping
Features
• Four magnetic wheels that are motorized for
constant data acquisition up to 147 mm/s.
• Motorized raster arm allowing 600mm scan
width travelling at a speed up to 900 mm/s.
• Touch screen remote control with two
joysticks allowing performing jog or constant
encoded motion as well as two different
choice of complete automatic raster scan
patterns.
• Performs data acquisition using the
OmniScan or FOCUS instruments with less
than five minutes configuration time.
• Cable management system for increased
reliability.
• Emergency-stop button located on the
scanner and on the power supply.
• Divisible cable conduit umbilical offers cable
protection and configuration flexibility.
• Handle for scanner manipulation and
umbilical attachment.

Standard Inclusions
-- Non-steerable motorized scanner.
The MapROVER is a new addition to Olympus scanner product line. Thanks to its -- Motorized raster arm 600mm long.
two motorized axes, the MapROVER improves productivity to the Olympus corrosion -- Spring loaded probe holder compatible
inspection solution. Control is easily performed with the use of a touch screen remote with HydroFORM.
-- Spring loaded probe holder compatible
control, which eliminates the need for a computer or complex motor-controller
with D790 dual UT probe (probe fixture
programming. When combined with the HydroFORM phased array corrosion mapping sold separately).
solution, the MapROVER is a very powerful tool for C-Scan imaging of remaining -- One skew arm to assist scanner direction.
wall thickness and mid-wall anomalies. When used with the OmniScan SX UT for -- Power supply.
conventional dual UT inspection, the MapROVER represents a cost-effective and -- Detachable umbilical cables with divisible
simple option over the more complex systems currently available on the market. protection sleeve.
-- Encoder cable linking to OmniScan MX2
Ordering information or SX.
-- Touch screen remote control.
Part number Item Number Description -- Carrying case.
MapROVER Q7500003 MapROVER scanner kit with 7.5 m long cable
MapROVER-30m Q7800017 MapROVER scanner kit with 30 m long cable
HydroFORM-K-AUT Q7750068 7.5 m HydroFORM with PA probe, buggy and
encoder
HydroFORM-K-AUT-30m Q7800018 30 m HydroFORM kit with PA probe, buggy
and encoder
D790-SM U8450009 Dual UT probe D790-SM
ABWX612 U8700372 Economical fixture for D790 dual UT probe
MapROVER-A-D790- Q7750070 Rugged fixture for D790 dual UT probe
ProbeHolder
C174-LM-UDOT-7.5M Q7670010 7.5 m UT cable (Lemo-00 to Udot)
C174-LM-UDOT-30M Q7670011 30 tm UT cable (Lemo-00 to Udot)
MapROVER-A-weldkit- Q7750082 Weld probe holder kit for 2 probes with PA
2probes and TOFD arms
MapROVER-A-weldkit- Q7750083 Weld probe holder kit for 2 probes with 2 PA +
4probes 2 TOFD probe holders
The MapROVER is also capable of inspection using dual
element conventional UT probes. When combined with the
OmniScan SX UT instrument, this alternative solution is
quite affordable.

18
Configurations
The standard MapROVER application is for corrosion mapping. For greater versatility, the MapROVER can also be fitted with an optional
probe holder kit for weld inspection.
Corrosion mapping Weld inspection
• A motorized raster arm comes standard for a 600 mm wide • An optional probe holder kit can be mounted on the scanner
travel distance. for one line scan or on the raster arm to achieve raster scan for
• Standard probe holder compatible with HydroFORM or D790 improved sizing or to make multiple index scans for increased
dual conventional UT probe when using optional probe fixture weld thickness range.
and cables.

OmniScan acquisition unit


Motorized scanner with 4
magnetic wheels

Power supply

Touch screen
remote control

HydroFORM and holder Motorized raster arm


assembly

Specifications
Maximum Scanner speed: 142 mm/s
Length Width Height Weight
Component
Maximum raster arm speed: 900 mm/s (mm) (mm) (mm) (kg)
Scanner resolution: 1354 steps/mm Scanner with raster arm 450 726 160 10.9
(no skew bar, on 12 in. pipe OD)
Raster arm resolution: 240.2 steps/mm
Scanner with raster arm 295 726 104 10
Power consumption: 96 W (minimal configuration, on 12 in. pipe OD)
Maximum input current: 1.4 A
Voltage: 15–48 VDC
Power supply input voltage:
100 VAC to 240 VAC; autoswitching

19
Manual Two-Axis Scanner
ChainSCANNER - Pipe Inspection
Features
• Standard configuration using one or two
probes, and optional configuration using
four probes for TOFD, phased array, or
pulse-echo inspections.
• A pipe range with outside diameters from
1.75 in. to 38 in. (45 mm to 965 mm).
• An encoded manual scan with up to two
axes.
• Ergonomic handle to protect encoder
connectors and provide cable management.
• Independent chain links which are mounted
on bearing wheels coated with urethane for
smooth rolling.
• An easy clamping device for quick scanner
positioning.
• Spring-loaded probe holders that ensure
good probe contact in any scanner position
or orientation.
• The majority of adjustments can be made
without the use of tools.

Standard Inclusions
-- Main module with a scan-axis encoder.
The ChainSCANNER is the optimum two-encoded axes manual pipe-inspection -- Encoded probe-positioning system with lead
solution for a pipe range with outside diameters from 1.75 in. to 38 in. (45 mm to screw adjustment.
965 mm). The scanner, which is held by chain links instead of magnetic wheels, -- Chain links for up to 38 in. pipe ODs, with a
is capable of inspecting ferromagnetic or non-ferromagnetic surfaces. The chain quick-release adjustable buckle.
links helps to ensure a straight displacement of the scanner by eliminating steering -- One 5 m encoder cable.
problems. It is also very useful when the area around the pipe is not entirely accessible, -- One 450 mm (17.7 in.) probe-holder bar.
as the scanner can be rotated by pulling on the chain links. -- Two spring-loaded probe holders with two
adjustable PA yokes.
Main applications -- Two adjustable TOFD–P/E yokes.
• Circumferential-pipe weld inspections with phased array, TOFD, or conventional UT -- One 5 m divisible cable conduit (19 mm ID).
(picture above). -- Cable conduit attachment fixture.
-- Irrigation tubes and fittings.
• Corrosion mapping in conjunction with HydroFORM phased array solution (picture
-- A ChainSCANNER custom tool.
below).
-- A carrying case.
Note: probes and wedges are not included with the
scanner.

Main Module Specifications


Length in Scan Width Height Weight
Axis (mm) (mm) (mm) (kg)
114 75 84 1

Encoder resolution:
Circumferential (X) axis: 19.2 steps/mm.
Longitudinal (Y) axis: 226.8 steps/mm.

20
Options Additional Packages
Remote Pulser/Preamplifier Two Additional Probe Packages
See the accessories section on page 26. Needed to perform inspections with four probes and a preamplifier on
the ChainSCANNER.
Couplant-Feed Units P/N: ChainScan-A-4Probe [U8775128]
See the accessories section on page 25.

Arm Stabilizer
ChainSCANNER arm stabilizer kit. Includes a magnetic wheel block
and the holder.
P/N: ChainScan-A-Stabilizer [U8775210]
Chain Links
Extra ChainSCANNER short link. Required on pipe ODs less than
9.6 in.
P/N: ChainScan-A-SLink [U8775127]
Extra ChainSCANNER long link. To be used on pipe ODs greater than
9.6 in.
P/N: ChainScan-A-LgLink [U8750042]

Mouse Package
Needed to use the ChainSCANNER as a mouse scanner with magnetic
wheels holding the system instead of chain links.
P/N: ChainScan-A-Mouse [U8750037]

Short Bar Package


A 20 cm probe-holder bar and lead screw kit for restricted space
applications.
P/N: ChainScan-A-SBar [U8775129]

Encoded probe-positioning system


with lead screw adjustment.

Ordering information
Part Number Item Number Description
ChainScan-XY38 U8750041 ChainSCANNER for 45 mm to 965 mm (1.75 in. to 38 in.) OD pipes with two encoded axes.
ChainScan-SP-Basic U8779370 Basic spare part kit for the ChainSCANNER which includes: lead screw and lever for buckle, wedge
pivot buttons, dovetail nuts, tool, plastic wheel, and screws.

21
GLIDER – Composites Inspection
Features
• Well-suited to phased array, conventional
UT, and eddy current inspection techniques
using one probe.
• Two axes with waterproof encoders for
position-encoded X-Y scans.
• Axis positioning with minimal backlash.
• Both modules are mounted on bearings for
precise and smooth displacement.
• Two pivot-equipped mounting pods enable
surface following.
• Locking devices for each axis.
• Module displacement can be in increments
of 3.27 mm, or in free-running mode.
• The probe holder is mounted on a bearing-
arm system that can be spring loaded if
needed.
• An aluminum frame is used for lightweight
and rust-free components.
• The Y axis can be easily shortened for
smaller surface radius inspection, or
Photo used with the permission of Avior, Produits Intégrés removed for easier transport.

The GLIDER™ X-Y scanner is a two-axis encoding scanner for manual inspection of
Standard Inclusions
-- Two tracks (18 in., 24 in., or 36 in.,
slightly curved or flat composite surfaces.
depending on the model).
Commonly inspected materials include composites and aluminum using suction-cup -- Two displacement-encoding modules.
pods, and carbon steel using optional magnetic pods. -- Two suction-cup mounting pods.
-- Two encoders with a 5 m cable.
Applications -- One PA 40 mm × 55 mm yoke.
• Inspection of composites. -- One TOFD–P/E 31.75 mm yoke.
• Inspection of airplane fuselages for delamination and cracking. -- 90° probe holder mounting bracket.
-- 180° probe holder mounting bracket.
• Inspection of ferromagnetic plates for corrosion.
-- 45°, 90°, 180° adjustable probe holder
• Inspection of friction stir welds (FSW) on aluminum. mounting bracket.
-- Probe holder bearing arm with spring.
Options -- Irrigation tubing and fitting.
Magnetic accessories package -- A carrying case.
Magnetic mounting pods and Y-axis support enable Note: the umbilical cable, probes, and wedges are not
use on ferromagnetic surfaces. included with the scanner.
P/N: GLIDER-A-01 [U8775058]
Specifications
Yokes Weight: 5 kg to 8 kg, depending on the
See the accessories section on page 31. configuration
Couplant-Feed Units Suction-cup pod holding force: 7 kg per cup
See the accessories section on page 25. Magnetic-pod holding force: 81 kg per base
Encoder resolution: 13 steps/mm (±0.15 step/
Interchangeable mounting pods mm), 330 steps/in. (±0.006 step/in.)
(magnetic pods are optional).
Minimum curvature for partial scans: 50 cm
(20 in.) OD

Ordering Information
Length (X) Width (Y) Height
Part Number Item Number Description
(mm) (mm) (mm)
GLIDER-18X18 U8750001 GLIDER scanner with X-Y 457 mm × 457 mm stroke 700 690 152
GLIDER-24X24 U8750002 GLIDER scanner with X-Y 610 mm × 610 mm stroke 900 845 152
GLIDER-36X36 U8750003 GLIDER scanner with X-Y 914 mm × 914 mm stroke 1200 1150 152

22
WING Scanner – Composite Inspection of Curved Surfaces
Features
• Two encoded axes for X-Y scans.
• Axis positioning with minimal backlash.
• Vacuum cups mounted on the flexible axis
ease installation on both concave and
convex non-ferromagnetic surfaces.
• Scanner can be used vertically or upside
down using Venturi vacuum cups (WING
Scanner “V” models only).
• Suitable for phased array and conventional
UT inspection techniques using one probe.
• Also available in a manually activated
vacuum-cup version suited for smooth
surfaces. This system eliminates the need
for supply (WING Scanner H1 model).
NOTE: the scanner must always be secured with a lanyard
when used on vertical or upside down surfaces.
Flexible X axis
• Very flexible contour-following track.
• Multiple vacuum cups.
• The encoder module follows the flexible
Photo used with the permission of Avior, Produits Intégrés track (resolution: 20.5 steps/mm).
• A locking lever on the encoder module.
The WING™ Scanner is a two-axis scanner for manual ultrasonic inspections. One • An integrated loop on one end to secure the
scanning axis is flexible and conforms to the contour of the part being inspected. scanner from accidental falls.
Vacuum cups make the WING Scanner well-suited for non-ferromagnetic surface Rigid Y axis
inspections. • A 16 mm diameter hard-anodized aluminum
Typical applications include the inspection of friction stir welding (FSW), and the shaft with a stainless steel toothed rack.
inspection to detect delamination, cracks, and corrosion on plates and airplane • The shaft is mounted on a pivot, allowing
fuselage. constant contact between probe and part.
• The shaft does not move under its own
Specifications and ordering information weight when the indexing dial is engaged.
• A fully adjustable and tool-free probe-
Part Number Wing- Wing- Wing- alignment device.
[Item Number] Scanner-V1 Scanner-V2 Scanner-H1
• Indexing increments: 0.5 mm and 1 mm.
Specifications [U8750016] [U8750030] [U8750031]
• An axis-locking thumb screw.
X-axis stroke (mm) 940 1940 940
Y-axis stroke (mm) 510 510 510 Standard Inclusions
Manually -- Two integrated encoders for X and Y axes.
Venturi with air Venturi with air
Vacuum generation* activated -- One 5 m encoder cable compatible with the
supply supply
levers FOCUS LT™ and OmniScan® MX2 or SX using
Minimum external radius (mm) 360 380 450 the supplied adaptor.
-- Adjustable probe holder.
Minimum internal radius (mm) 770 770 770 -- One PA 40 mm × 55 mm yoke.
Holding force (kg/cup) 30 30 11 -- One TOFD–P/E 31.75 mm yoke.
Number of cups 10 19 8 -- Irrigation tubing and fitting.
-- A transport case.
Total weight (kg) 6.3 8.8 7.0
Note: the umbilical cable, probes, and wedges are not
Overall scanner length (X axis) (mm) 1395 2395 1120 included with the scanner.
Overall scanner length (Y axis) (mm) 790 790 790
Total height (mm) 157 157 165 Options
* For “V” models, compressed-air characteristics must correspond to the following specifications: Couplant-Feed Units
Required pressure: 490 kPa to 690 kPa (71 psi to 100 psi). See the accessories section on page 25.
Flow rate: 566 nl/min (20 SCFM) minimum.

23
MapSCANNER – Corrosion Mapping
Features
• Two axis encoded scan.
• Quick indexing system with adjustable keys.
• Pass-through frame arch principle for greater
scanning width.
• Stabiliser wheels at both end of the frame
bar.
• Brake system.
• Optional chain links which are mounted on
bearing wheels coated with urethane for
smooth rolling.
• A pipe range with outside diameters from
4 in. to 38 in. (102 mm to 965 mm) for
model using chain links.
• A pipe range with outside diameters from
4 in. to flat (102 mm to flat) for model using
magnetic wheels.
• Spring-loaded probe holders that ensure
good probe contact in any scanner position
or orientation.

Standard Inclusions
-- Adjustable spring loaded probe holder.
-- HydroFORM water box specific cart with
The MapSCANNER is an innovative new manual scanner specifically designed wheels.
for corrosion mapping inspections. With its wide scanning capability and quick -- 7.5m encoder cable for OmniScan MX2 and
indexing system, the MapSCANNER is the ideal scanner for high-production, phased SX.
array semiautomated corrosion mapping inspections. The MapSCANNER can be -- Frame bar good for 580mm wide inspection.
considered as an upgrade for the ChainSCANNER, thanks to its compatibility with the -- A carrying case.
-- Zipper type cable protection sleeve.
same links you may already own. The scanner can also be configured with magnetic
wheels for inspection of ferromagnetic parts where chain links are not required. When
combined with the HydroFORM or dual linear array probe (DLA) corrosion mapping
solutions, the MapSCANNER is a very powerful tool to efficiently perform C-Scan
imaging of remaining wall thickness and mid wall anomalies.

Part number Item Number Description


MapSCANNER- Q7500004 Manual scanner package upgrade
ADPCHAIN from ChainSCANNER (without
chain links)
MapSCANNER-LINKS Q7500005 Manual scanner package including
new chain links
MapSCANNER-MAG Q7500006 Manual scanner package with
magnetic wheels (not compatible
with chain links)
HydroFORM-K-SAUT Q7500007 HydroFORM water box with 7.5 m
long cable PA probe
MapSCANNER-A-MAG Q7750071 Conversion kit to convert a
MapSCANNER compatible with
chain links to a magnetic version
MapSCANNER-SP-Basic Q7750090 Basic spare part kit

A version of the MapSCANNER is also for use


on ferromagnetic surfaces of 4 in OD to flat.

24
Couplant-Feed Units
CFU03 and CFU05 – Electric Couplant-Feed Units
CFU03 Features
• A diaphragm pump with a flow of 3.78 l/min
(1 GPM ) at 60 psi.
• An internal bypass which ensures that the
pump is always primed.
• Operates on 100 VAC and 240 VAC.
• Start/Stop button.
• An outlet flow control valve.
• A pump inlet tube equipped with a filter
and check valve to ensure that the tube is
always filled.
• Inlet and outlet quick-connect fittings.
• A rugged plastic case.
• CE certified.

CFU05 Features
The CFU05 has the same features as the
CFU03, plus:
• Water suction generated by a Venturi system
using an external compressed-air supply.
CFU05 CFU03
Standard Inclusions
-- 3.3 m (10 ft), 9.5 mm (3⁄8 in.) ID tube for
The CFU03 and CFU05 are portable electric-pump units used to supply couplant to pump inlet with filter and check valve.
wedges during ultrasonic inspections. Both units are equipped with a diaphragm pump -- 3.3 m (10 ft), 9.5 mm (3⁄8 in.) ID tube for
equipped with a bypass to ensure a constant flow and avoid any pump priming issues. vacuum outlet (CFU05 only).
The pump units are also equipped with a valve to control the outlet flow. The CFU05 -- 3.3 m (10 ft), 5 mm (3⁄16 in.) ID tube and Y
features water-suction capabilities to reduce water loss when used with certain water adaptor for pump outlet.
delay line wedges. -- 3.3 m (10 ft), 5 mm (3⁄16 in.) ID tube and Y
adaptor for vacuum inlet (CFU05 only).
-- Power supply, 100 VAC to 240 VAC input to
24 VDC output.

Manual Couplant-Feed Units


The manual-pump unit offers an affordable and efficient way to supply couplant to
wedges during automated inspections.

Features
• Reservoir capacity of 4 L or 8 L
• Flow valve
• Supplied tubes: 8 mm OD and 5 mm ID
• Sling for easy transport

Ordering Information
Part Number Item Number Description
CFU03 U8780008 Electric couplant-feed unit
Electric couplant-feed unit with suction
CFU05 U8780009
capability
4 L manual water pump with irrigation tubes
WTR-SPRAYER-4L U8775153
and fittings
WTR-SPRAYER-8L 8 L manual water pump with irrigation tubes
WTR-SPRAYER-8L U8775001
and fittings

25
Pulsers and Preamplifiers
TRPP 5810 – Pulser/Preamplifier for TOFD Inspection
Features
• Dimensions (W × H × L):
57 mm × 32 mm × 90 mm.
• Weight: 300 g.
• UT connectors: 8 × LEMO 00 female.
• Water/moisture resistance:
NEMA 4-IP66. Rustproof.
• Powered by an external 12 VDC source, or
from the instrument.
• Power connector: Compatible with standard
Olympus umbilical cables (male Fisher 103
type).
• A red power-on LED indicator.
• Operating temperature range:
–10 °C to 60 °C.

Specifications
The TRPP 5810™ unit is a high-performance remote pulser/preamplifier dedicated to
TOFD inspections and compatible with the Olympus scanner line. Pulser
• A remote, high-voltage (200 V) pulse
This remote pulser/preamplifier provides an optimum signal-to-noise ratio for TOFD repeater.
inspections by combining a 40 dB preamplifier with a remote high-voltage (200 V) • PRF of up to 10 kHz at 100 ns per channel,
pulse repeater in a single, small enclosure. The TRPP 5810 supports two UT channels, and up to 20 kHz at 50 ns for a single
which enables simultaneous inspection with one or two pairs of TOFD probes. channel.
The TRPP 5810 can be used as a pulser and/or preamplifier. • Pulser-side outputs which protect against
misuse and improper connection from the
TRPP 5810 as a Pulser instrument outputs.
• Provides an additional pulse gain to generate
a stronger signal, as needed in order to
Preamplifier (Receiver)
• 40 dB preamplifier.
reveal difficult-to-detect flaws. Preamplifier
• Accommodates probe frequency ranges
TRPP 5810 as a Preamplifier from 1 MHz to 15 MHz.
• Provides the additional gain or broadband Pulser • Preamplifier side inputs and outputs are
signal-to-noise enhancement necessary protected against misuse and improper
for optimum signal acquisition on thick To probes
connection from the instrument outputs.
sections of material exhibiting high ultrasonic
attenuation.
Options
• Allows long cables to be driven from remotely
located sensors. Preamplifier Power Cable
(from TomoScan FOCUS LT)
Pulser One 5 m power supply cable linking to the
TomoScan FOCUS LT™.
To instrument
P/N: TRPP-5810-A-01 [U8800488]
Ordering Information Power Cable (from OmniScan)
Part Number Item Number Package Contents 10 m power supply cable linking to the
TRPP-5810 U8120042 Pulser/Preamplifier, one 5 m power supply OmniScan®.
cable (120 VAC to 240 VAC input to 12 VDC P/N: TRPP-A-PWRC-OM-10M [U8775118]
output), and one 5 m power supply cable
Transformer and Cable
linking to an OmniScan®, and carrying case.
Transformer (120 VAC to 240 VAC input to
TRPP-5810-KIT01 U8120043 Same as P/N TRPP-5810, plus: Four 0.6 m 12 VDC output) with a 10 m power supply cable.
UT probe cables (LEMO 00 to Microdot), and P/N: TRPP-A-PWRC-AC-10M [U8779168]
brackets to attach the TRPP 5810 to HSMT-
type scanner.
(P/N: HSMT-A-BRK5810 [U8779088])
TRPP-5810-INST U8775114 Same as P/N TRPP-5810-KIT01, plus:
Four 5 m UT cables (LEMO 00 to LEMO 00)
linking the TRPP 5810 to the instrument.
TRPP-5810-UMB U8775113 Same as P/N TRPP-5810-KIT01, plus:
Four 0.6 m UT cables (LEMO 00 to LEMO 00)
linking the TRPP 5810 to the umbilical.

26
5682 – Preamplifier for TOFD Inspection
The 5682 ultrasonic preamplifier provides low-noise amplification of ultrasonic signals (for one probe) ranging from 500 kHz to 25 MHz.
The preamplifier, which is housed in a rugged splashproof enclosure, is very small and lightweight, making it ideally suited to remote
applications. The preamplifier can be powered with either a single 9 V battery (included) for up to 50 hours of continuous operation, or an
optional 9 V to 13 V DC supply. When battery operated, a multicolored LED provides battery feedback status. This preamplifier is ideal for
TOFD inspections.

Specifications
• 30 dB gain
• 50 hours of battery life (continuous discharge)
• A continuous power-level indicator
• 67 dB signal-to-noise ratio
• Weight: 180 g with battery
5682-KIT01

Ordering Information
Part Number Item Number Package Contents
5682 U8120006 5682 preamplifier and 9 V battery
5682-KIT01 U8120038 5682 preamplifier, one 2.5 m UT probe cable (LEMO 00 to LEMO 00), one 2.5 m power supply
cable linking to the OmniScan®, and a belt case.
U8779091 5682 preamplifier, one 5 m UT probe cable (LEMO 00 to LEMO 00), one 5 m UT probe cable
(LEMO 00 to Microdot), one 0.6 m UT probe cable (LEMO 00 to Microdot), one 5 m power supply
5682-KIT02
cable linking to the OmniScan®, a belt case, and a bracket to attach the 5682 to HSMT-type
scanners, HST-Lite, or ChainSCANNER (P/N: HSMT-A-BRK5682 [U8779089]).
5682-A-PWRC-OM-5M U8775119 One 5 m power supply cable linking to the OmniScan.
5682-A-PWRC-UMB-0.15M U8779092 Power cable adaptor linking the 5682 preamplifier to the umbilical cable.

PR-06-04 – Pulser/Preamplifier for Pulse-Echo Inspection


The PR-06-04 is a four-channel pulser/preamplifier for pulse-echo. Each channel can drive a conventional UT probe for a higher gain pulse
and boost the return signal, thereby improving detection and signal-to-noise ratio. The PR-06-04 can also be used as a pulser or a receiver
only.

Specifications
Pulser
• –45 V to –220 V input level (min-max)
• –160 V to –190 V output amplitude (pulser at 100 ns)
• 4 ns to 10 ns rise time and fall time
Receiver
• 40 dB gain
• 8 dBm to 12 dBm input level (max.)
• 8 dBm to 12 dBm output level operation
• 550 kHz to 30 MHz bandwidth at –3 dB

Ordering Information
Part Number Item Number Package Contents
PR-06-04 U8750028 PR-06-04 pulser/preamplifier
OPTX667 U8775012 PR-06-04 pulser/preamplifier, four 0.6 m UT probe cables (LEMO 00 to 90° Microdot), and a
bracket to attach the unit to an HSMT-type scanner. (P/N: HSMT-A-BRKEX [U8779090]).
Note: These packages have been created to be used with an umbilical cable with an integrated power cable. If no such umbilical is used, an optional power cable must be ordered.
Due to power requirements, the PR-06-04 cannot be connected to the OmniScan power output.

Options
Transformer and Cable
Transformer (120 VAC to 240 VAC input to 12 VDC output) with a 5 m power supply cable. P/N: TRPP-5810-A-03 [U8800490]
Transformer (120 VAC to 240 VAC input to 12 VDC output) with a 10 m power supply cable. P/N: TRPP-A-PWRC-AC-10M [U8779168]

27
Cables and Adaptors
Umbilical Cables
Umbilical cables are used to make all the connections between the
scanner and the acquisition unit. They can be of two types:
• Closed umbilical
• Divisible conduit
Closed umbilical
The closed-type umbilical offers the best rugged protection. It covers
the cable with a resistant, waterproof, and dust proof conduit. It is also
always fitted with a safety hook on both ends, and comes in different
models according to the applications and scanners with which it is
intended to be used. The configuration of the cables is fixed, and
cannot be changed afterwards.

Ordering information for Umbilical cables

UMB-UTPA0202-10-RO
Umbilical cable type UT and PA cables Cable length Power cable

Umbilical cable type IBTx = 128-element Interbox with two 64IBx = 64-element Interbox with two
UMB1 = Umbilical for HSMT scanners. OmniScan PA probe connectors, OmniScan PA probe connectors,
UT and PA cable TRPP 5810™, and x (0, 4, or 8) and x (0, 4, or 8) UT channels.
UT = RG174 coaxial cables for extra UT channels. Cable length in meter*
conventional UT probes. IBx = 128-element Interbox with two 5 = 5 m
PA0000 = 128-element OmniScan PA probe OmniScan PA probe connectors 10 = 10 m
and x (0, 4, or 8) UT channels.
extension.
64IBTx = 64-element Interbox with two
Power cable
PA0202 = 124-element OmniScan PA probe RO = Remote pulser/receiver or Interbox
extension with 4 LEMO 00 at pin OmniScan PA probe connectors,
power cable linking to OmniScan®
63–64 and 127–128. TRPP 5810™, and x (0, 4, or 8)
or AC-using adaptor.
extra UT channels.

*Can be customized, common values shown. Note that, under certain circumstances, the use of longer phased array cables can lead to signal degradation due to attenuation
and/or crosstalk.

Divisible conduit
The divisible type is composed of two split shells that completely protect the cables. Even
though it is not as rugged as the closed-type umbilical, it offers other advantages. Because
the cables can be changed inside at any time, there is no need for connection boxes, which
are often needed for PA probes on the scanners. The probes must have the proper cable
length to reach the acquisition unit.

Ordering information
Part Number Item Number Description
60BA5028 U8779093 One 0.3 m divisible cable conduit with a 16 mm ID. Well-suited to 2 × PA, irrigation tube, and
the encoder cable.
60BA0109 U8779094 One 0.3 m divisible cable conduit with a 19.2 mm ID. Well-suited to 2 × PA, 2 × conventional
UT, irrigation tube, and the encoder cable. Standard equipment of HydroFORM™ scanner.
60BA0131 U8775093 One 0.3 m divisible cable conduit with a 24.2 mm ID. Well-suited to 2 × PA, 4 × conventional
UT, irrigation tube, encoder, and preamplifier power supply cables.
OPTX0719 U8779095 One 5 m divisible cable conduit with 24.2 mm ID. Well-suited to 2 × PA, 4 × conventional
UT, irrigation tube, encoder, and preamplifier power supply cables. Standard equipment of
WeldROVER™ scanner.

28
Adaptors and Extension Cables
Part Number Item Number Description
ADAPTORS
OMNI-A2-ADP03 U8775202 Adaptor for Hypertronics PA probe to instrument with an
OmniScan connector. Compatible with OmniScan MX2,
OmniScan MX, and OmniScan SX.

OMNI-A-ADP05* U8767016 Y adaptor with OmniScan connectors to support two PA


probes with a maximum of 64 elements each. Compatible with
OmniScan MX.
Connector layout: one female output and two male inputs.

OMNI-A2-SPLIT64 U8100135 Y-adaptor (splitter) with OmniScan connectors to support 2


OMNI-A2-SPLIT64-4UT U8100136 phased array probes. Compatible with OmniScan MX2 with PA2
modules.
OMNI-A2-SPLIT128 U8100133 Part number details
OMNI-A2-SPLIT128-4UT U8100134 SPLIT64: Compatible with 64 elements PA2 modules
SPLIT128: Compatible with 128 elements PA2 modules
4UT: Features four Lemo-00 UT connectors
OMNI-A-ADP11* U8767019 Adaptor with LEMO 00 connectors. Enables the use of up to 8
conventional UT probes with an OmniScan MX PA instrument.

OMNI-A-ADP12 U8767020 Adaptor with LEMO 00 connectors. Enables the use of up to


16 conventional UT probes with an OmniScan PA instrument.
Supplied with a 1 m cable.

*These adaptors cannot be connected directly to the OmniScan MX2. To make the connection, a PA extension cable is needed (E128P type, shown on table below).
PHASED ARRAY EXTENSION CABLES (COMMON MODELS)
E128P0-0202-OM U8800635 An extension cable with an OmniScan connector at both
E128P5-0004-OM U8800441 ends. Can be fitted with 4 LEMO 00 connectors enabling the
simultaneous use of conventional UT and PA probes with a PA
E128P5-0202-OM U8800442 instrument.
E128P10-0004-OM U8800431 Option: A bracket for mounting the OmniScan PA extension on
HSMT scanners.
E128P10-0202-OM U8800432
P/N: HSMT-A-BRKEX [U8779090]

Combining extension cables with adaptors offers numerous connection possibilities.

Ordering information for PA Extension Cables

Number of elements
E128P10-0202-OM Instrument connector
Cable type Probe connector
Cable length
Number of elements in extension Connector on the probe side*
128 = 128 elements 0000 = OmniScan connector and 0 LEMO
Cable type 0004 = OmniScan connector and 4 LEMO at pins 125–128
P = Flexible PVC cable 0202 = OmniScan connector and 4 LEMO at pins 63–64 and 127–128
M = Metal armor outer cover HY = Hypertronics connector
Cable length* Connector on the instrument side*
0 = 0.5 m OM = OmniScan Connector
5 = 5 m HY = Hypertronics connector
10 = 10 m * can be customized, common values shown.

Note: Under certain circumstances, the use of longer phased array cables can lead to signal degradation due to attenuation and/or crosstalk.

29
Interbox
The Interbox is an ergonomic solution for a common
problem associated with scanner accessories and
connection buildup. This compact hub can connect two
phased array probes, two amplified TOFD channels,
in addition to eight conventional UT channels to be
driven by a phased array acquisition unit. The Interbox
can integrate a PA splitter, a TRPP 5810 TOFD pulser/
preamplifier, and up to eight extra conventional UT
connections, depending on the configuration.

Ordering information

Extension type
EIB-T-8-M-5-OM Instrument connector
TRPP 5810 Cable length
UT connector Cable type

Extension type Cable type


IB = Interbox of 128 elements (can connect two PA probes of P = Flexible PVC cable
maximum 64 elements each) M = Metal armor outer cover
IB64* = Interbox of 64 elements (can connect two PA probes of Cable length*
maximum 32 elements each) 5 = 5 m
TRPP 5810™ 10 = 10 m
T = TRPP 5810 included 20 = 20 m
NT = TRPP 5810 not included Instrument connector*
UT connector OM = OmniScan connector
Number of conventional UT connections (LEMO 00) HY = Hypertronics connector
0= Zero connectors
4= Four connectors
8 = Eight connectors
* can be customized, common values shown.

* Required for OmniScan PA instruments with 64 elements.


Under certain circumstances, the use of longer phased array cables can lead to signal degradation due to attenuation and/or crosstalk.

30
Yokes
Yokes are used to attach the wedges to the spring-loaded arms (SLA) used on most scanners. Depending on the wedge model used, the
yoke model changes. The yokes below are compatible with HSMT scanners, WeldROVER™, WING™ Scanner, and GLIDER™.

Ordering Information
Button
A B
Part Number Item Number Wedge compliance OD
(mm) (mm)
(mm)
B
STANDARD YOKES
ADIX6891 U8775048 ST1, ST2, SPE1, SPE2, SPE3, and SA0 5 31.75 23.5
A
ADIX6552 U8775047 SA1, SA2, SA10, SA11, SA12, SA31, SA32, 8 40 55
SI1, SPWZ3, SNW1-AQ25 (WR), and SNW3- Button
AQ25
OTHER YOKES
ADIX612 U8775046 SA10, SA11, SA31, and SA32 8 40 38
ADIX1354 U8775187 SPWZ1 and SA14 (in reverse position) 8 40 46
ADIX1082 U8780194 SPWZ1, SA14, RexoFORM, 8 40 65
and SNW3-AQ25-WR
ADIX853 U8775055 SA1-L (lateral) 8 45 60
ADIX846 U8779096 SA3 8 50 55
ADIX893 U8775084 SA4, SA5, and HydroFORM-A-LiteHolder 8 55 55
ADIX908 U8779097 Water wedge 8 50 65
ADIX1325 U8775132 SNW1 8 31.75 55
ADIX1482 U8775165 SNW2 8 31.75 23.5
ADIX1481 U8775164 SNW3 8 31.75 65
ADIX1896 Q7750014 SA17-DN 5 50 38
ADIX1897 Q7750015 SA17-N 5 31.75 38
ADIX870 U8775056 SA27-DN and Creeping wave probe holder 5 40 23
(ADIX1129) [U8775080]
1
 Standard yoke for TOFD–P/E probe mounting.
2
 Standard yoke for phased array probe mounting.

Aqualene Elastomer Couplant


Aqualene™ is an elastomer designed specifically for ultrasonic inspection applications. Acoustic impedance of the material is nearly the
same as water, and its attenuation coefficient is lower than many documented elastomers and plastics.
Applications for nondestructive testing include:
• Flexible couplant pads with minimal water addition.
• Low-velocity delay lines.
• Water-box membrane.
Aqualene elastomer couplant reduces the drawbacks of wet coupling when used on
porous or refractory surfaces. It allows a minimal amount of couplant to be used while
protecting the probe when in direct contact with the part. Furthermore, Aqualene can
serve as a thermic insulator. Aqualene couplant products are available in many sizes
and thicknesses.

Ordering Information
Size (L x W x H)
Part Number Item Number Description
mm (in.)
29HD0002 U8770300 Plate 146 × 146 × 2 (5.75 × 5.75 × 0.08)
29HD0004 U8770301 Plate 152 × 152 × 6.4 (6 × 6 × 0.25)
29HD0005 U8770302 Plate 102 × 102 × 25.4 (4 × 4 × 1)
29HD0009 U8770299 Plate 102 × 203 × 2.3 (4 × 8 × 0.09)
29HD0010 U8770303 Plate 200 × 100 × 0.5 (7.9 × 3.9 × 0.02)
29HD0011 U8770304 Plate 127 × 127 × 25.4 (5 × 5 × 1)

31
How to Order
For pricing or additional information, contact your local sales representative.
To quickly locate your local sales representative, go to www.olympus-ims.com.

Training
Olympus has worked in partnership with major training companies to develop its unique Training Academy, In an effort to offer
comprehensive courses in phased array technology and applications. Courses range from a two-day “Introduction to Phased Array”
program to an in-depth, two-week “Level II Phased Array” course. In both cases, students experience practical training utilizing the portable
OmniScan® phased array flaw detector. Courses lead to either recognized certification or certificates of attendance.
Courses are currently being offered at the training facilities of participating companies, and at customer-determined locations worldwide.
Customized courses can also be arranged. Check the latest course schedule in the "Support" section at www.olympus-ims.com.

is certified to ISO 9001, ISO 14001, and OHSAS 18001.


*All specifications are subject to change without notice.

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Copyright © 2012 by Olympus.

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