Willrich Precision Ph 866-945-5742 /sales@willrich.

com
Millimar. Air Gages
PRECISION BEGINS AT THE START OF THE MEASURING PROCESS

Air gages use the measuring effect of the change in pressure when a workpiece approaches a measuring
jet. As the distance between jets and work surface decreases, the pressure increases while the velocity
of flow and the respective volume flow decrease. The air measuring procedure has a realtively short
but very linear measuring range.

1. 2. 3. 4.

Thickness or wall thickness D i a m e t e r m e a s u r e m e n t o f D i a m e t e r m e a s u r e m e n t o f D i a m e t e r m e a s u r e m e n t o f

measurements with jet air gage. cylindrical through bores with jet cylindrical blind bores with jet air cylindrical through bores with
air plug gage. plug gage. ball contact plug gage.

5. 6. 7. 8.

D i a m e t e r m e a s u r e m e n t o f D i a m e t e r o f t h i c k n e s s Diameter measurement of Straightness measurement of a

cylindrical blind bores with lever measurement with adjustable jet cylindrical shafts with jet air cylindrical bore with special jet air
contact plug gage. air caliper gage. ring gage. plug gage.

9. 10. 11. 12.

Mating measurement between Taper pitch measurement of an Measurement of a perpendicular Measurement of hole distances of
bore and shaft with jet air plug inside taper with taper jet air plug position of a cylindrical bore to separated cylindrical bores with
gage and jet air ring gage. gage measurement as per the the front face with a special jet air jet air plug gage measurement
differential measuring method. plug gage measurement as per the as per the differential measuring
differential measuring method. method.
13. 14. 15.

Measurement of hole distances Taper pitch measurement as Multiple inside and outisde
of truncated cylindrical bores with well as form and diameter measurements with measuring
jet air plug gages measurement measurement of an inside taper jet air gages and contact probes
as per the differential measuring with taper jet air plug gage. in connection with a seven-
method. column unit.

318 Millimar. Electrical and Pneumatic Length Measuring Instruments

Millimar. Air Gage Metrology

Metrology
Millimar evaluation units work according to the principle of
determination of changes in air pressure; the pressure differential
between two chambers is measured. While one of the two
chambers provides a constant reference pressure, the pressure
of the other chamber (measuring chamber) is determined by the
distance of the measuring jet of an air measuring value recorder
to the test specimen.
Millimar evaluation units have two connection points that are each
directly connected to one of the two pressure chambers. Thus, the
measuring value is measured directly, without any conversion via a
Piezo pressure sensor, and is then digitalized.
Magnifications from 2500:1 to 10000:1 are realized with exchan-
geable instrument jets.
Millimar measuring units must be supplied with constant air pres-
sure through a pressure reducing valve. Measuring units with pres-
sure reducing valves can be connected to all compressed air lines
from 3.5 bar to 10 bar overpressure, whereby an air filter should
be interconnected.
The air must be dry and oil free.

Metrological
• Universal, relilable, proven, especially high-performing adaption to existing measuring problems
• All measuring methods: individual, total and differential • Airgage display unit for all applications
measurements • Small, handy and easy to use
• High accuracy, long-term stability, insensitive to environmental • Fully automatic working electrical units for measuring, control
influences and sorting processes
• Up to 10000x magnification of the measuring values, large • Measurement control unit for production machines
measuring ranges • Millimar single and multi-column units to set-up complete
• High measuring accuracy and reproducibility for the measuring testing control units
results: depnding upon the magnification 0.5 µm to 20 µm • Due to their modularity and ability to be mounted close to each
• Contact free measurements with measuring jets, no damage to other, as well as their long-range scale readings, Millimar single
the workpieces and multi-column units can be set up as complete testing control
• Reliable measurements of even uncleaned, oiled and lubricated systems
workpieces, or workpieces with lapping paste. Measuring points • Versatile measuring elements: jet air probes, jet air plugs gage,
are cleaned by the measuring air jet air ring gages, air caliper gages, angularity plug gages,
• Linear display of the measuring values on a clear, large or long angularity measuring rings, taper jet plug gages, taper jet ring
scale, easy and error-free reading of measuring results gages and measuring units for mating parts for contact-free
• Measurement of diameters, distance between holes, tapers, measurement
eccentricities, alignment of bores, mating measurements, etc. • Unusually long lifetime of the air measuring elements
• Various measuring possibilities due to the corresponding • Robust model for the shop floor. Models for all applications.
• Special models for special tasks

General Technical Data of Air Gages

Air gaging is a measuring system that uses air pressure to determi-
ne the size of the measured part. The relationship between air
pressure and distance of a restriction (workpiece) to the air escape
(jets) can be plotted on a graph (line a).
As the distance between jets and work surface increases, the
pressure decreases and the ratio becomes linear as represented
by the straight section “B“. This straight portion of the curve
can be accurately calibrated, and represents the scale of the
Dimensionair®. Compare its length with “C“ on the other curve,
which is the usable portion of other air gage scales. This longer
linear scale gives the Dimensionair® its longer usable measuring
range.

Millimar. Electrical and Pneumatic Length Measuring Instruments 319

Dimensionair® Air Gages

• Operated with regular workshop

compressed air (40– 125 psi).
• An internal pressure regulator
keeps the measuring pressure
within the calibrated range.
• Zero offset of the instrument
with just one setting standard
and the zero adjuster.
• Clear display with fine dial gradu-
ation and needle thin pointer gi-
ves an accurate, reliable readout.
An integrated air filter removes
dust and dirt particles from the
air supply.
• Equipment connection on the
front of the device; hand
tightening is sufficient for tight
connections
• No recalibration required after
changing the measuring equip-
ment; measurement can be re-
sumed immediately after setting
the instrument to zero
Technical Data
• 4 models available, choice of mm
Order no. 2095183 2095184 2095185 2095186 2095189 2095195 2095196 2095197 2095198 or inches
Product type D– 1250 D– 2500 D– 5000 D– 10000 D– 20000 D– 4000 D– 8000 D– 16000 D– 32000 • Scope of delivery: Adapter for
Magnification 1250:1 2500:1 5000:1 10000:1 20000:1 4000:1 8000:1 16000:1 32000:1 pneumatic plug gages, Mahr
Tooling ID 100 50 20 10 5 50 20 10 5 Federal compatible, Air filter,
Inputs for pneumatic 1 Supply hose AHO– 2
measuring equipment
Number of Jets 1, 2, or 3
Scale reading Dial Diameter 82.6 mm / 3.25” Dial Diameter 152.4 mm / 6“
Range of analog dis- inch ± .003‘‘ ± .0015“ ± ± .0003‘‘ ± ± .0015“ ± ± .0003“ ±
play .00075“ .00015“ .00075“ .00015“
Graduation value inch .0001‘‘ .00005“ .00002‘‘ .00001‘‘ .000005“ .000025“ .00001‘‘ .000005“
Display Large analog scale with 2 tolerance markers
Compatibility Federal
1
Air pressure 3 – 10 bar / 40– 125 psi
Roughness surface Ra 100 µ“ Ra 50 µ“ / Ra 20 µ“ Ra 10 µ“ / Ra 5 µ“ / Ra 50 µ“ / Ra 20 µ“ Ra 10 µ“ / Ra 5 µ“ /
parameters / 2,54 µm 1,27 µm / 0,50 0,25 µm 0,12 µm 1,27 µm / 0,50 0,25 µm 0,12 µm
µm µm
Workpiece tolerance ± .002“ ± .001“ ± .0005“ ± .0002“ ± .0001“ ± .001“ ± .0005“ ± .0002“ ± .0001“

Order no. Depth Depth Height Height Width Width

mm inch mm inch mm inch
2095183 187 7.125“ 197 7.75“ 127 5“
2095184 187 7.125“ 197 7.75“ 127 5“
2095185 187 7.125“ 197 7.75“ 127 5“
2095186 187 7.125“ 197 7.75“ 127 5“
2095189 187 7.125“ 197 7.75“ 127 5“
2095195 187 7.125“ 197 7.75“ 127 5“
2095196 187 7.125“ 197 7.75“ 127 5“
2095197 187 7.125“ 197 7.75“ 127 5“
2095198 187 7.125“ 197 7.75“ 127 5“

320 Millimar. Electrical and Pneumatic Length Measuring Instruments

Dimensionair® Air Gages

Accessories
Order no. Product name Product
type
 
2248282 2-way manifold - low mag AAD– 82
2248283 3-way manifold - low mag AAD– 83
2248284 4-way manifold - low mag AAD– 84
2248285 5-way manifold - low mag AAD– 85 AMR-SPEC– 136
2086965 Magnification kit, for calibrating pneumatic AMR-
display units, Magnification: 1250:1 SPEC– 136
2009183 Particle filter, filter size 5µm AFL– 10
2201994 Oil and Water Seperator Trap AFL– 24
2201992 Replacement Filter Element for AFL– 10 Filter AFL– 21
2201993 Replacement Filter Element for AFL– 24 Filter AFL– 23
2009118 Magnification kit, for calibrating pneumatic AMR– 12
display units, Magnification: 2500:1, 4000:1 AFL– 24
2009119 Magnification kit, for calibrating pneumatic AMR– 13
display units, Magnification: 5000:1, 8000:1
2086962 Magnification kit, for calibrating pneumatic AMR– 14
display units, Magnification: 10000:1,
16000:1
2086963 Magnification kit, for calibrating pneumatic AMR– 15
display units, Magnification: 20000:1,
32000:1 AAD– 83

Millimar. Electrical and Pneumatic Length Measuring Instruments 321

Dimensionair® Air Gages

• Operated with regular workshop

compressed air (40– 125 psi).
• An internal pressure regulator
keeps the measuring pressure
within the calibrated range.
• Zero offset of the instrument
with just one setting standard
and the zero adjuster.
• Clear display with fine dial gradu-
ation and needle thin pointer gi-
ves an accurate, reliable readout.
An integrated air filter removes
dust and dirt particles from the
air supply.
• Equipment connection on the
front of the device; hand
tightening is sufficient for tight
connections
• No recalibration required after
changing the measuring equip-
ment; measurement can be re-
sumed immediately after setting
the instrument to zero
Technical Data
• 4 models available, choice of mm
Order no. 2095190 2095191 2095192 2095193 2095194 2095199 2095200 2095201 2095202 or inches
Product type D– 1250M D– 2500M D– 5000M D–10000M D– 20000MD– 4000M D– 8000M D– 16000MD– 32000M • Scope of delivery: Adapter for
Magnification 1250:1 2500:1 5000:1 10000:1 20000:1 4000:1 8000:1 16000:1 32000:1 pneumatic plug gages, Mahr
Tooling ID 100 50 20 10 5 50 20 10 5 Federal compatible, Air filter,
Supply hose AHO– 2
Inputs for pneumatic 1
measuring equipment
Number of Jets 1, 2, or 3
Scale reading Dial Diameter 82.6 mm / 3.25” Dial Diameter 152.4 mm / 6“
Range of analog dis- µm ± 76 ± 38 ± 19 ± 7,6 ± 3.8 ± 38 ± 19 ± 7,6 ± 3.8
play
Graduation value µm 2 1 0,5 0,2 0,1 0,5 0,2 0,1
Display Large analog scale with 2 tolerance markers
Compatibility Federal
1
Air pressure 3 – 10 bar / 40– 125 psi
Roughness surface Ra 100 µ“ Ra 50 µ“ Ra 20 µ“ / Ra 10 µ“ / Ra 5 µ“ / Ra 50 µ“ Ra 20 µ“ / Ra 10 µ“ / Ra 5 µ“ /
parameters / 2,54 µm / 1,27 0,50 µm 0,25 µm 0,12 µm / 1,27 0,50 µm 0,25 µm 0,12 µm
µm µm
Workpiece tolerance ± 50 µm ± 25 µm ± 13,5 µm ± 5 µm ± 2,5 µm ± 25 µm ± 13.5 µm ± 5 µm ± 2,5 µm

Order no. Depth Depth Height Height Width Width

mm inch mm inch mm inch
2095190 187 7.125“ 197 7.75“ 127 5“
2095191 187 7.125“ 197 7.75“ 127 5“
2095192 187 7.125“ 197 7.75“ 127 5“
2095193 187 7.125“ 197 7.75“ 127 5“
2095194 187 7.125“ 197 7.75“ 127 5“
2095199 187 7.125“ 197 7.75“ 127 5“
2095200 187 7.125“ 197 7.75“ 127 5“
2095201 187 7.125“ 197 7.75“ 127 5“
2095202 187 7.125“ 197 7.75“ 127 5“

322 Millimar. Electrical and Pneumatic Length Measuring Instruments

Dimensionair® Air Gages

Accessories
Order no. Product name Product
type
 
2248282 2-way manifold - low mag AAD– 82
2248283 3-way manifold - low mag AAD– 83
2248284 4-way manifold - low mag AAD– 84
AMR-SPEC– 136
2248285 5-way manifold - low mag AAD– 85
2086963 Magnification kit, for calibrating pneumatic AMR– 15
display units, Magnification: 20000:1, 32000:1
2009183 Particle filter, filter size 5µm AFL– 10
2201994 Oil and Water Seperator Trap AFL– 24
2201992 Replacement Filter Element for AFL– 10 Filter AFL– 21
2201993 Replacement Filter Element for AFL– 24 Filter AFL– 23
2086965 Magnification kit, for calibrating pneumatic AMR- AFL– 24
display units, Magnification: 1250:1 SPEC– 136
2009118 Magnification kit, for calibrating pneumatic AMR– 12
display units, Magnification: 2500:1, 4000:1
2009119 Magnification kit, for calibrating pneumatic AMR– 13
display units, Magnification: 5000:1, 8000:1
2086962 Magnification kit, for calibrating pneumatic AMR– 14
display units, Magnification: 10000:1, 16000:1
2094182 Magnification kit, for calibrating pneumatic DP60 AAD– 83
display units, Magnification: 1260:1

Millimar. Electrical and Pneumatic Length Measuring Instruments 323

Dimensionair® Air Gages (single or dual master system)

• The center is operated with regu-

lar workshop compressed air
(3– 10 bar).
• Internal pressure regulators and
differential pressure gages gua-
rantee optimum stability over the
entire operating range.
• Measuring span and zero point
can be set to adjust the measu-
ring range to the interchangeable
dial plates.
• Interchangeable dial plates for
easy, cost effective coverage of
different measuring ranges.
Application: • Clear display with fine dial gradu-
Use in basic dual master air gage applications. ation and needle thin pointer gi-
ves an accurate, reliable readout.
• An integrated air filter removes
dust and dirt particles from the
air supply.
• Equipment connection on the
Technical Data front of the device. Adapters are
available for virtually any equip-
Order no. 2098125 ment configuration.
Inputs for pneumatic 1 • Scope of delivery: Dial face
measuring equipment (order no.: 2242662), Adapter
Scale reading Standard diameter 82.6 mm / 3.25“ for pneumatic plug gages, Mahr
Range of analog display inch ± .0015“ Federal compatible, Air filter,
Graduation value inch .00005“ Supply hose AHO– 2
Display Large analog scale with 2 tolerance markers
Compatibility Federal
Features 1
Air pressure 3 – 10 bar / 40– 125 psi
Data interface none

Order no. Depth Depth Height Height Width Width

mm inch mm inch mm inch
2098125 187 7.125“ 197 7.75“ 127 5“

Accessories
Order no. Product name Compati- Magnifi- Range of Range Gra- Gradu- Product
bility cation analog of duation ation type
display analog value value
display
  inch µm inch µm
2242760 Dial face 1260:1 ± .003‘‘ .0001‘‘
2242761 Dial face 1875:1 ± .002“ .0001‘‘
2242662 Dial face 2500:1 ± .0015“ .00005“
2242763 Dial face 3750:1 ± .001‘‘ .00005“
2242764 Dial face 5000:1 ± .00076“ .00002‘‘
2242765 Dial face 7500:1 ± .0005“ .00002‘‘
2242766 Dial face 10000:1 ± .0003‘‘ .00001‘‘
2242770 Dial face 1260:1 ± 76 2
2242771 Dial face 1875:1 ± 50 2
2242772 Dial face 2500:1 ± 38 1
2242773 Dial face 3750:1 ± 25 1
2242774 Dial face 5000:1 ± 19 0,5
2242776 Dial face 10000:1 ± 7,6 0,2

324 Millimar. Electrical and Pneumatic Length Measuring Instruments

Dimensionair® Air Gages (single or dual master system)

Order no. Product name Compati- Magnifi- Range of Range Gra- Gradu- Product
bility cation analog of duation ation type
display analog value value
display
  inch µm inch µm
2086610 Adaptor 3/8– 32 to 10/32, for Ø .109“ Sheffield AAD– 313
(2,77mm) up to .494“ (12,55mm)
2201587 Adaptor 3/8– 32 to 1/2– 20 for Ø Sheffield AAD– 314
.940“ (23,88mm) up to 5.500“
(139,7mm)
2201586 Adaptor 3/8– 32 to 1/4– 28 for Sheffield AAD– 312
Ø .494“ (12,55mm) up to .940“
(23,88mm)
2201515 Adaptor 3/8– 32 to 10/32 with bleed Sheffield AAD– 194
for Ø .109“ (2,77mm) up to .494“
(12,55mm)
2201514 Adaptor 3/8– 32 to 1/4– 28 with bleed Sheffield AAD– 193
for Ø .494“ (12,55mm) up to .940“
(23,88mm)
2201516 Adaptor 3/8– 32 to 1/2– 20 with bleed Sheffield AAD– 195
for Ø .940“ (23,88mm) up to 5.500“
(139,7mm)
2201496 Adaptor 3/8– 32 to 9/32– 40 Federal 10000:1 AAD– 165
2240621 Adaptor 3/8– 32 to M8 Mahr
2253424 Adaptor 3/8– 32 to M10 Mahr
2240623 Adaptor 3/8– 32 to M12 Mahr
2242767 Adaptor 3/8– 32 to 1/8 barb
2242777 Adapter 3/8– 32 to Setlock Moore
2254565 Adaptor 3/8– 32 inside thread to
M12x1 outside thread
2009183 Particle filter, filter size 5µm AFL– 10
2201992 Replacement Filter Element for AFL– 10 AFL– 21
Filter
2201993 Replacement Filter Element for AFL– 24 AFL– 23
Filter
2201994 Oil and Water Seperator Trap AFL– 24
2094182 Magnification kit, for calibrating 1260:1 DP60
pneumatic display units, Magnificati-
on: 1260:1
2009118 Magnification kit, for calibrating pneu- Federal 2500:1, AMR– 12
matic display units, Magnification: 4000:1
2500:1, 4000:1
2009119 Magnification kit, for calibrating pneu- Federal 5000:1, AMR– 13
matic display units, Magnification: 8000:1
5000:1, 8000:1
2086962 Magnification kit, for calibrating pneu- Federal 10000:1, AMR– 14
matic display units, Magnification: 16000:1
10000:1, 16000:1
2248282 2-way manifold - low mag AAD– 82
2248283 3-way manifold - low mag AAD– 83
2248284 4-way manifold - low mag AAD– 84
2248285 5-way manifold - low mag AAD– 85

2248283 AMR-SPEC– 136 AFL– 24

Millimar. Electrical and Pneumatic Length Measuring Instruments 325

Compact length measuring instrument Millimar 832 PE/F1 / 832 PE/F2

RS232C • Digital and analog display in

one unit.
• Large, high contrast digital dis-
play of the exact deviation from
zero
• Analog display of measurement
related information
• With its fixed ratio and controlled
compressed air supply, the
digital Dimensionair® is a sturdy,
reliable system for manufacturing
environments.
• Only one standard needed for
zero offset; the instrument is
precalibrated for the correct ratio
• Measuring ranges and resolutions
for almost all measuring applica-
tions (including measuring equip-
ment with 2, 3, 4 and 6 nozzles,
air sensors and nozzle measuring
probes, etc.)
• Suitable for dynamic measure-
ment
Technical Data
• RS– 232 output for communicati-
Order no.1-3 2004100 2004112 2004106 2004118 2004103 2004115 2004109 2004121 on with a data storage device,
Order no. 4 2004101 2004113 2004107 2004119 2004104 2004116 2004110 2004122 computer or printer, for statistical
Order no. 6 2004102 2004114 2004108 2004120 2004105 2004117 2004111 2004123 process control
Product type 832 PE/F1 832 PE/F2 832 PE/F1 832 PE/F2 • Master deviation – improved
Magnification 1260:1, 2500:1, 5000:1 10000:1, 20000:1 measurement with even more
accurate automatic zero offset.
Tooling ID 60, 50, 20 10, 5
• Scope of delivery: Power sour-
Inputs for pneumatic 1 2 1 2
ce, Supply hose AHO– 2, Adapter
measuring equipment
for pneumatic plug gages, Mahr
Number of Jets 1– 3 Federal compatible
Range of digital display µm ± 80, ± 40, ± 20 ± 8, ± 4
Range of digital display inch ± .003“, ± .0015“, ± .00075“ ± .0003“, ± .00015“
Resolution µm 0,2 0,1
Resolution inch .00001“ .000005“
Graduation value µm 4, 2, 1 0,4, 0,2
Graduation value inch 150 µ“, 75 µ“, 38 µ“ 15 µ“, 8 µ“
Display Display mode A (or A and B for 2 channel models only)
Tolerance display 5 LEDs
Compatibility Federal
Dynamic functions Max, Min, Max-Min
Statistical functions Actual value, nominal value
Response time digital s 0.43
display
Response time (Air) approx. 1 s (depending on the hose length of the measuring equipment)
Error limit +/– 1 digit
Repeatability [µm] ±1 digit or ±1% of the indication range (whichever is greater)
Data interface RS232C
Control outputs five TTL optocoupler outputs
Analogue output ±5 VDC at maximum amplitude of the selected measuring range for signal ±A, ±B
Energy supply 110 V / 60 230 V / 50 110 V / 60 230 V / 50 110 V / 60 230 V / 50 110 V / 60 230 V / 50
Hz, Power Hz, Power Hz, Power Hz, Power Hz, Power Hz, Power Hz, Power Hz, Power
source source source source source source source source

326 Millimar. Electrical and Pneumatic Length Measuring Instruments

Compact length measuring instrument Millimar 832 PE/F1 / 832 PE/F2

Order no. Depth Depth Height Height Width Width

mm inch mm inch mm inch
2004100 254 10“ 197 7.75“ 216 10.25“
2004112 254 10“ 197 7.75“ 216 10.25“
2004106 254 10“ 197 7.75“ 216 10.25“
2004118 254 10“ 197 7.75“ 216 10.25“
2004103 254 10“ 197 7.75“ 216 10.25“
2004115 254 10“ 197 7.75“ 216 10.25“
2004109 254 10“ 197 7.75“ 216 10.25“
2004121 254 10“ 197 7.75“ 216 10.25“

Accessories
Order no. Product name Product type
 
7024634 Data Connection Cable RS232C (3 m)
2212852 Oil splashguard storage cover non-transparent ECV– 1276
2212858 Oil splashguard cover transparent ECV– 1285
2211464 Foot switch for hold/measure 3 m / 10 ft cable ECB– 1857
2211465 Footswitch for Dynamic Reset (15 pin connector) ECB– 1858 AMR-SPEC– 136
2211466 Foot switch for data transmit, 3 m / 10 ft ECB– 1859
2211462 Push button for dynamic reset/zeroing, 1,5 m / 5 ft cable ECB– 1855
2211467 Push button for data transmit, 1,5 m / 5 ft cable ECB– 1860
2211481 Push button for measurement hold/measure/data transmit, 3 m / 10 ft ECB– 1868
2214163 Control box with 5 Relays (120 V) EKT– 1236-W3
2214165 Control box with 5 Relays (240V) EKT– 1236-W5
2010000 Plug in Power Supply (832 units with 3 pin connector), 120 Vac AFL– 24
2010001 Power Supply Module (832 amp with 3 pin connector), 220/240 Vac
2212340 15-Pin connector - male (Digital I/O) ECN–1695-W2
2212336 Phone plug male connector for Reset / Data ECN– 1693
2212339 9-Pin RS232 connector - male (Digital output) ECN– 1695-W1
2009118 Magnification kit, for calibrating pneumatic display units, Magni- AMR– 12
fication: 2500:1, 4000:1
2009119 Magnification kit, for calibrating pneumatic display units, Magni- AMR– 13
fication: 5000:1, 8000:1 AAD– 84
2086962 Magnification kit, for calibrating pneumatic display units, Magni- AMR– 14
fication: 10000:1, 16000:1
2009183 Particle filter, filter size 5µm AFL– 10
2201994 Oil and Water Seperator Trap AFL– 24
2201992 Replacement Filter Element for AFL– 10 Filter AFL– 21
2201993 Replacement Filter Element for AFL– 24 Filter AFL– 23
2248282 2-way manifold - low mag AAD– 82
2248283 3-way manifold - low mag AAD– 83
2248284 4-way manifold - low mag AAD– 84
2248285 5-way manifold - low mag AAD– 85

Millimar. Electrical and Pneumatic Length Measuring Instruments 327

Compact length measuring instrument Millimar C1208 PE/F
0
MAX
MIN TOL 
RS232C • When using pneumatic compact
length measuring instruments we
recommend using a supply filter
(see accessories) at all times
• Favorites: the „SELECT“ button
allows you to access frequently
used settings directly
• Static measurements ± A
• Dynamic measurements: Max,
Min, Max-Min, Max+Min,
Average
• 1-point or 2-point master measu-
rement
• Programmable via the integrated
keypad or the RS– 232 interface
with MS Windows D1000S confi-
guration software
When using pneumatic compact
length measuring instruments we
recommend using a supply filter
(see accessories)
Favorites: the “SELECT” button
Technical Data allows you to access frequently
used settings
Order no. 5312095 5312094 5312093 • Static measurements ± A
Product type C1208 PE/F • Dynamic measurements: Max,
Display Background illuminated LCD, 115 mm x 70 mm Min, Max-Min, Max+Min,
Scale reading Pointer, 61 scale graduations Average
Digital display 7 digit LCD, 7 segments Auto-detect mode (automatic
Range of analog display µm ± 3, ± 10, ± 30, ± 100, ± 300, ± 1000, ± 3000, ± 10000, tolerance detection).
related • A pneumatic measuring instru-
Range of analog display inch ± .0001‘‘, ± .0003“, ± .001‘‘, ± .003‘‘, ± .01‘‘, ± .03‘‘, ± .1‘‘, ± .3‘‘, ment can be connected (nozzle
tolerance related plug gage or nozzle ring gage) –
the instrument in use is auto-
Tolerance display 5 LEDs, 3 color matically switched to the display
Measuring span mm 76 32 16 • 1-point or 2-point master measu-
Measuring span µm 76 32 16 rement
Inputs for pneumatic measuring equip- 1 • Programmable via the integrated
ment keypad or the RS– 232 interface
Compatibility Federal with MS Windows® D1000S
Magnification 2500:1 5000:1 10000:1 configuration software
Measuring combination +A, -A, +B, -B, A+B, +A-B, -A+B, -A-B • Backlit LCD for scale display and
Features 1 two-line digital display
Programs 1 • 5 three-color status lamps for
Test steps 1 warning and tolerance limits
Dynamic functions Max, Min, Max-Min, (Max+Min)/2, Average • 1 input for pneumatic measuring
Configuration PC, keyboard equipment (compatible with
Mahr / Federal electrical spec.)
zero setter Can be set to zero at any point
Error limit, digital display 0,05 % • RS– 232 interface
Error limit, analog display 2% (decimal scale display) • 3 digital inputs for measurement
Temperature coefficient µm/°C 0,005 start, master measurement, mea-
sured value transfer, ...
Air pressure 2,1 bar ± 5 %
Air consumption in l/h ca. 1– 2 m3 • 3 digital outputs for good, reject,
rework, measuring time, ...
Data interface RS232C, Wireless
Control inputs 3 optocoupler inputs, 24 V, 10 mA • Software: MarCom Professional
free download:
Control outputs 3 optocoupler outputs, 24 V, 100 mA www.mahr.com/marcom
Energy supply Power source, 230 V/115 V; 50/60 Hz (only for Mahr data cables and
IP protection category IP 43 wireless systems with USB and
RS232 interface)
Order no. Depth Height Width • Scope of delivery: Instruction
mm mm mm manual, Power source
5312095 165 205 160
5312094 165 205 160
5312093 165 205 160

328 Millimar. Electrical and Pneumatic Length Measuring Instruments

Compact length measuring instrument Millimar C1208 PE/F

Accessories
Order no. Product name Product type
 
7024634 Data Connection Cable RS232C (3 m)
4102331 Millimar - USB Adapter Cable RS232-USB (1 m) Millimar - USB
5318430 Control Unit with 3 push buttons
5330955 Foot Switch for Input 1 e-Stick
5330956 Foot Switch for Input 2
5330957 Foot Switch for Input 3
2121236 Supply filter with adapter kit
3025712 Keypad dust cover
4102233 Transmitter for e-Stick RS232 e
4102230 Receiver e-Stick
2248282 2-way manifold - low mag AAD– 82
2248283 3-way manifold - low mag AAD– 83 AMR-SPEC– 136
2248284 4-way manifold - low mag AAD– 84
2248285 5-way manifold - low mag AAD– 85
2009118 Magnification kit, for calibrating pneumatic AMR– 12
display units, Magnification: 2500:1, 4000:1
2009119 Magnification kit, for calibrating pneumatic AMR– 13
display units, Magnification: 5000:1, 8000:1
2086962 Magnification kit, for calibrating pneumatic AMR– 14
display units, Magnification: 10000:1, 16000:1 AFL– 24
2201994 Oil and Water Seperator Trap AFL– 24
2201992 Replacement Filter Element for AFL– 10 Filter AFL– 21
2201993 Replacement Filter Element for AFL– 24 Filter AFL– 23

AAD– 84

Millimar. Electrical and Pneumatic Length Measuring Instruments 329

Compact length measuring instrument Millimar C1245 PE/F1
0
MAX
TOL MIN 
RS232C • When using pneumatic compact
length measuring instruments,
we recommend using a supply
filter at all times (see accessories)
• Analog pointer device for display-
ing the measured value
• Two-line LCD for displaying mea-
sured values and help texts
• 5 three color status lamps for
warning and tolerance limits
• Up to 3 features can be displayed
simultaneously
• 16 characters can be defined
• Using a formula editor (80 cha-
racters), input channels C1 to C8
can be mathematically linked via
the 4 basic arithmetic operations
with factors and brackets
• Static measurements: Instanta-
neous value, square root, arc
tangent
Technical Data • Dynamic measurements: Max,
Min, Max-Min, Max+Min,
Order no. 5331271 5331272 5331273 Average
Product type C1245 PE/F1 • Statistical Functions: N, x-bar, S,
Display analog pointer instrument, LCD 53 mm x 40 mm Xmax, Xmin, R
Scale reading 145 mm x 80 mm • Measured value memory for
Digital display 7 digit LCD, 7 segments 5000 measured values
Range of analog display µm ± 10, ± 30, ± 100, ± 300, ± 1000, ± 3000, ± 10000 • Measurement start/stop via but-
Range of analog display inch ± .0003‘‘, ± .001‘‘, ± .003‘‘, ± .01‘‘, ± .03‘‘, ± .1‘‘, ± .3‘‘ tons, digital input, RS– 232
Tolerance display 5 LEDs, 3 color • 1 input for pneumatic measuring
Measuring span mm 76 32 16 equipment (compatible with
Measuring span µm 76 32 16 Mahr / Mahr Federal)
Inputs for pneumatic measuring 1 • RS– 232 interface
equipment • 1 analog output
Compatibility Federal
• 3 digital inputs for measurement
Magnification 2500:1 5000:1 10000:1 start, master measurement / zero
Measuring combination Links entered via formula editor offset, data transfer
Features 16 • 6 digital outputs for good, reject,
Programs 6 rework, grouped goods,
Test steps 6 measuring time, 4 classes, BCD
Dynamic functions Max, Min, Max-Min, (Max+Min)/2, Average interface
Statistical functions N, x-bar, S, Xmax, Xmin, Range • Software: MarCom Professional
free download:
Classification max. 998, max. at I/O
www.mahr.com/marcom
Configuration PC, keyboard (only for Mahr data cables and
zero setter electrical, can be set to zero at any point wireless systems with USB and
Error limit, digital display 0,05 % RS232 interface)
Error limit, analog display 2% • Scope of delivery: Instruction
Error limit, analog output 0,1 % manual, Power source, Pressure
regulator
Temperature coefficient µm/°C 0,005
Air pressure 2,1 bar ± 5 %
Air consumption in l/h ca. 1– 2 m3
Data interface RS232C, Wireless
Control inputs 3 optocoupler inputs, 24 V, 10 mA
Control outputs 6 optocoupler outputs, 24 V, 100 mA
Analogue output max. ± 4 V, adjustable sensitivity
Energy supply 230 V/115 V; 50/60 Hz
IP protection category IP 43

330 Millimar. Electrical and Pneumatic Length Measuring Instruments

Compact length measuring instrument Millimar C1245 PE/F1

Order no. Depth Height Width

mm mm mm
5331271 165 205 160
5331272 165 205 160
5331273 165 205 160

Accessories
Order no. Product name Product type
 
7024634 Data Connection Cable RS232C (3 m)
4102331 Millimar - USB Adapter Cable RS232-USB (1 m) Millimar - USB
5318430 Control Unit with 3 push buttons
5330955 Foot Switch for Input 1 e-Stick
5330956 Foot Switch for Input 2
5330957 Foot Switch for Input 3
2121236 Supply filter with adapter kit
3025712 Keypad dust cover
4102233 Transmitter for e-Stick RS232 e
4102230 Receiver e-Stick
2248282 2-way manifold - low mag AAD– 82
2248283 3-way manifold - low mag AAD– 83 AMR-SPEC– 136
2248284 4-way manifold - low mag AAD– 84
2248285 5-way manifold - low mag AAD– 85
2009118 Magnification kit, for calibrating pneumatic AMR– 12
display units, Magnification: 2500:1, 4000:1
2009119 Magnification kit, for calibrating pneumatic AMR– 13
display units, Magnification: 5000:1, 8000:1
2086962 Magnification kit, for calibrating pneumatic AMR– 14
display units, Magnification: 10000:1, 16000:1 AFL– 24
2201994 Oil and Water Seperator Trap AFL– 24
2201992 Replacement Filter Element for AFL– 10 Filter AFL– 21
2201993 Replacement Filter Element for AFL– 24 Filter AFL– 23

AAD– 84

Millimar. Electrical and Pneumatic Length Measuring Instruments 331

Compact column measuring instrument Millimar S1840 PE/F
0
MAX
MIN TOL 
RS232C • With the Millimar S 1840 column
measuring instrument, measuring
results can be determined and
assessed at a glance. Suitable for
measurements with pneumatic
measuring equipment. The Mil-
limar S 1840 column measuring
instrument offers a wide range
of functions for the combined
evaluation of signals from static
and dynamic measurements. The
measuring results are displayed
with 101 three-color LEDs. If
the programmable warning and
tolerance limits are exceeded,
the LED segments on the easy-
to-read display change color
accordingly from green to yellow
or red.
• When using pneumatic compact
amplifiers, it is recommended at
all times to use both a pressure
regulator and a supply filter (see
accessories)
Technical Data • Clear, three-color analog light bar
display of warning and tolerance
Order no. 5318455 5318457 limits
Product type S1840 PE/F
• Backlit, two-line LCD for display-
Magnification 2500:1, 5000:1 10000:1 ing measured values, help texts
Inputs for pneumatic measuring 1 and units of measurement
equipment • 1 channel
Scale reading ± 10, 30, 100, 300, 1000, 3000, 10000 μm
• RS– 232 interface
Digital display 7 digit LCD, 7 segments
Range of analog display inch ± .0001‘‘, ± .0003“, ± .001‘‘, ± .003‘‘, ± .01‘‘, ± .03‘‘, ± .1‘‘, ± .3‘‘, tolerance • Analog output
related • 3 digital inputs for measurement
Display 101 LED elements, 3 color start, master measurement, etc.
Tolerance display via color change of the analog display • 3 digital outputs for good, reject,
Measuring span mm 76 16 rework classification, measuring
Compatibility Federal time, etc.
Measuring combination +A, -A • Dynamic measurements: Max,
Features 1 Min, Max-Min, Max+Min,
Average
Programs 1
Test steps 1 • Can either be programmed via
the integrated membrane keypad
Dynamic functions Max, Min, Max-Min, (Max+Min)/2, Average using the menu driven interface
Configuration PC, keyboard or via the configuration software
zero setter electrical for MS Windows®
Response time digital display s 0.5 • 1-point or 2-point master measu-
Response time analog display s 0.5 rement
Error limit 0,5 – 1 % • Password block in setup mode
Error limit, digital display +/– 1 place • Software: MarCom Professional
Error limit, analog display 1% (101 LEDs) free download:
Temperature coefficient µm/°C 0.005 www.mahr.com/marcom
(only for Mahr data cables and
Air pressure 2,1 bar ± 5%
wireless systems with USB and
Air consumption in l/h ca. 1– 2 m3 RS232 interface)
Data interface RS232C, Wireless • Scope of delivery: Instruction
Control inputs 3 optocoupler inputs, 24 V, 10 mA manual, Power source
Control outputs 3 optocoupler outputs, 24 V, 100 mA
Analogue output 1 V/mm
Energy supply Power source, 230 V/115 V; 50/60 Hz
IP protection category IP 43

332 Millimar. Electrical and Pneumatic Length Measuring Instruments

Compact column measuring instrument Millimar S1840 PE/F

Order no. Depth Height Width

mm mm mm
5318455 144 487 47
5318456 144 487 47
5318457 144 487 47

Accessories
Order no. Product description Product
type
 
5330914 Base foot with 1 pressure regulator
5330915 Base foot with 2 pressure regulators
5330916 Base foot with 3 pressure regulators
e-Stick
2121236 Supply filter with adapter kit
5318430 Control Unit with 3 push buttons
5330955 Foot Switch for Input 1
5330956 Foot Switch for Input 2
5330957 Foot Switch for Input 3
7024634 Data Connection Cable RS232C (3 m)
4102331 Adapter Cable RS232-USB (1 m)
4102233 Transmitter for e-Stick RS232 e
4102230 Receiver e-Stick

Millimar. Electrical and Pneumatic Length Measuring Instruments 333

Mobile pneumatic length measuring instrument Millimar µDimensionair® II
0
ABS MAX
System TOL MIN
 RS232C Digimatic • Affordable
• Versatile
• Innovative
• Robust
• No other pneumatic measuring
system is a versatile as the
µDimensionair®, which can be
used as a hand-held device, as
a stationary table-top device or
even directly on the machine
tool. With its IP54 protection
rating it is suitable for use in
harsh workshop environments.
The compressed air flowing out
of the measuring equipment
Application: removes any contamination from
the testpiece to ensure reliable
Air Gaging Applications where a portable measuring results.
measurement and readout are needed
• Direct and clear measuring
results.
• Ideal for use in manufacturing
environments
Technical Data • The µDimensionair® II offers:
Order no. 2103200 • Choice of setup with one stan-
Product type µDimensionair® II dard or with Min/Max standards
Magnification 5000:1, 2500:1, 1260:1 • All other functions of the
Inputs for pneumatic mea- 1 µMaxµm® II digital dial compa-
suring equipment rator:
Digital display rotates through 270° • Dynamic measurement: Min,
Storage temperature MAX °C 60 Max, measuring span
Graduation value µm 0,5, 1, 2 • Multiplication factor and hold
Graduation value inch .00002‘‘, .00005“, .0001‘‘ function („freeze“)
Display Analog display with one-line digital display • Choice of data transfer with
Tolerance display Two - over / under (3 class) serial number
Compatibility Federal • MarConnect data output: USB,
Features 1 Opto RS– 232C and Digimatic
Programs 1 • Scope of delivery: Instruction
Test steps 1 manual, Supply hose AHO– 2
Dynamic functions MAX, MIN, MAX-MIN
Statistical functions Difference, Nominal Average
Response time (Air) approx. 1 s
Error limit ± 1% of the total range
Air pressure 2.10 ± .01 bar
Repeatability [µm] ±1 numerical increment
Data interface Digimatic, Opto RS232C, USB, Wireless
Energy supply Battery operation, approx. 3000 h
IP protection category IP 54

Order no. Depth Height Length Length (inch) Width

mm mm mm inch mm
2103200 60 3 100 4 70

334 Millimar. Electrical and Pneumatic Length Measuring Instruments

Mobile pneumatic length measuring instrument Millimar µDimensionair® II

Accessories
Order no. Product name Product
type
 
2238020 Pressure regulator with filter
2095924 Pressure meter
2239307 Universal bench mount
AFL– 24
2237666 Standard plastic handle
2240993 Shut off slide valve
2241109 Table stand for µDimensionair®
2240594 Swivel coupling adapter for rotating tooling
2201994 Oil and Water Seperator Trap AFL– 24
2237713 Connecting hose, 6 m
2202076 Supply hose, 1.5 m AHO– 2
4102520 Battery 3 V, CR 2032 2240594
4346023 2000 usb Data connection cable USB (2 m) 2000 usb
4346021 Digimatic data cable (2 m) 2000 d
4346020 Data Connection Cable RS232C (2 m) 2000 r

2241109

2240993

2239307

Millimar. Electrical and Pneumatic Length Measuring Instruments 335

Dimensionair® Air Gages — Air Plugs

• Calibrated ID tooling for the clearance (see table below), hard chrome (optional) body
Dimensionair® Air Gaging allowing easy entrance into extends life of the Air Plug.
Systems the hole being measured and a • Deep, recessed jets - Air jets
• Tooling is interchangeable greater measuring range. are recessed into the plug body,
without adjusting system • Long life - wide clearance and protecting them from damage.
magnification. • Large jet size eliminates clogging
• Federal Air Plugs have large from dirt and oils.

Plug identification

Identification Nominal Size from To & include Clearance from

Nominal Size
mm inch mm inch mm inch
DP20 3 .123” 3.5 .140” 0.009 .00035”
3.5 .140” 4.7 .185” 0.013 .0005”
4.7 .185” 6.3 .248” 0.015 .0006”
6.3 .248” 76.3 3.004” 0.023 .0009”
76.3 3.004” 127 5.000” 0.071 .0028”
Above 127 5.000” 0.081 .0032”
DP50 3 .123” 3.5 .140” 0.015 .0006”
Air Plugs are marked with an identi- 3.5 .140” 4.7 .185” 0.027 .0011”
fication number which identifies its
size, number of jets, plug style, and 4.7 .185” 6.3 .248” 0.030 .0012”
the Dimensionair® Model the plug 6.3 .248” 76.3 3.004” 0.045 .0018”
should be used with. 76.3 3.004” 127 5.000” 0.071 .0028”
Above 127 5.000” 0.081 .0032“
DP60 3 .123” 3.5 .140” 0.030 .0012”
3.5 .140” 4.7 .185” 0.045 .0018”
4.7 .185” 6.3 .248” 0.061 .0024”
6.3 .248” 76.3 3.004” 0.081 .0032”
76.3 3.004” 127 5.000” 0.089 .0035”
above 127 5.000” 0.107 .0042“

For example: DP50-T2-1.000 is the identification number of an Air Plug for The number (50) which identifies the Dimensionair® intended is marked
a 2095184 or a standard magnification 832 Dimensionair® (DP50), on the plug and also appears on the dial of the Dimensionair® to help in
through-hole style with two jets (-T2), and 25 mm/1.000” nominal size matching the tooling to its corresponding Dimensionair® Model.
(-1.000).

Ordering Information
When ordering Air Plugs please specify: Through Hole and Blind
1. Nominal ID Size and Tolerance. Hole Air Plugs
2. Dimensionair® Model to be used.
3. Air Plug style (Through Hole, Blind Hole, or Counterbore).
4. Air Plug finish (Chrome-plated or Hardened Steel).
5. Please order Master Setting Ring at same time. Unless otherwise
specified, Mahr will furnish a 2-jet, Through Hole, High Chrome Air
Plug for a 2500:1 Dimensionair®.

336 Millimar. Electrical and Pneumatic Length Measuring Instruments

Through and Blind Holes

For air gages, an appropriate

setting master according to
accuracy grade XX, can be
ordered seperately.

Through Holes
DP20 (5000:1) DP50 (2500:1) DP60 (1250:1)
Nominal deviations A B L2 Minimum Measuring Order Measuring Order Measuring Order
from – to length of Range no. Range no. Range no.
øD bore
mm (inch) mm (inch) mm (inch) mm (inch) mm (inch) µm (inch) µm (inch) µm (inch)
3.124 - 3.553 (0.1230 - 0.1399) 23.80 (.937)4.75 (.187) 19.05 (.750) 4.75 (.187) 13 (.0005) 2092975 25 (.0010) 2092945 51 (.0020) 2108672
3.556 - 4.696 (0.1400 - 0.1849) 23.80 (.937)4.75 (.187) 19.05 (.750) 4.75 (.187) 19 (.00075) 2092976 38 (.0015) 2092946 76 (.0030) 2108673
4.699 - 6.312 (0.1850 - 0.2485) 38.10 (1.500)12.70 (.500) 25.40 (1.000) 4.75 (.187) 25 (.0010) 2092977 51 (.0020) 2092947 102 (.0040) 2108674
6.314 - 9.484 (0.2486 - 0.3734) 38.10 (1.500)12.70 (.500) 25.40 (1.000) 6.35 (.250) 38 (.0015) 2092978 76 (.0030) 2092948 152 (.0060) 2108675
9.487 - 12.494 (0.3735 - 0.4919) 38.10 (1.500)12.70 (.500) 25.40 (1.000) 6.35 (.250) 38 (.0015) 2092979 76 (.0030) 2092949 152 (.0060) 2108676
12.497 - 13.688 (0.4920 - 0.5389) 38.10 (1.500)12.70 (.500) 25.40 (1.000) 6.35 (.250) 38 (.0015) 2092980 76 (.0030) 2092950 152 (.0060) 2108677
13.691 - 14.933 (0.5390 - 0.5879) 38.10 (1.500)12.70 (.500) 25.40 (1.000) 6.35 (.250) 38 (.0015) 2092981 76 (.0030) 2092951 152 (.0060) 2108678
14.935 - 20.978 (0.5880 - 0.8259) 41.28 (1.625)15.88 (.625) 25.40 (1.000) 6.35 (.250) 38 (.0015) 2092982 76 (.0030) 2092952 152 (.0060) 2108679
20.980 - 28.699 (0.8260 - 1.1299) 41.28 (1.625)15.88 (.625) 25.40 (1.000) 6.35 (.250) 38 (.0015) 2092983 76 (.0030) 2092953 152 (.0060) 2108680
28.702 - 37.691 (1.1300 - 1.4839) 41.28 (1.625)15.88 (.625) 25.40 (1.000) 6.35 (.250) 38 (.0015) 2092984 76 (.0030) 2092954 152 (.0060) 2108681
37.694 - 44.193 (1.4840 - 1.7399) 50.80 (2.000)19.05 (.750) 31.75 (1.250) 6.35 (.250) 38 (.0015) 2092985 76 (.0030) 2092955 152 (.0060) 2108682
44.196 - 63.751 (1.7400 - 2.5099) 50.80 (2.000)19.05 (.750) 31.75 (1.250) 6.35 (.250) 38 (.0015) 2092986 76 (.0030) 2092956 152 (.0060) 2108683
63.754 - 76.299 (2.5100 - 3.0039) 50.80 (2.000)19.05 (.750) 31.75 (1.250) 6.35 (.250) 38 (.0015) 2092987 76 (.0030) 2092957 152 (.0060) 2108684
76.302 - 89.151 (3.0040 - 3.5099) 50.80 (2.000)19.05 (.750) 31.75 (1.250) 6.35 (.250) 38 (.0015) 2092988 76 (.0030) 2092958 152 (.0060) 2108685
89.154 - 104.115 (3.5100 - 4.0990) 50.80 (2.000)19.05 (.750) 31.75 (1.250) 6.35 (.250) 38 (.0015) 2092989 76 (.0030) 2092959 152 (.0060) 2108686
104.117 - 114.300 (4.0991 - 4.5000) 50.80 (2.000)19.05 (.750) 31.75 (1.250) 6.35 (.250) 38 (.0015) 2092990 76 (.0030) 2092960 152 (.0060) 2108687

Blind Holes
DP20 (5000:1) DP50 (2500:1) DP60 (1250:1)
Nominal deviations A B L2 Minimum Measuring Order Measuring Order Measuring Order
from – to length of Range no. Range no. Range no.
øD bore
mm (inch) mm (inch) mm (inch) mm (inch) mm (inch) µm (inch) µm (inch) µm (inch)
3.937 - 4.696 (0.1550 - 0.1849) 19.05 (.750) 3.96 (.156) 15.09 (.594) 6.35 (.250) 19 (.00075) 2092991 38 (.0015) 2092961 76 (.0030) 2108688
4.699 - 6.312 (0.1850 - 0.2485) 29.36 (1.156) 3.96 (.156) 25.40 (1.000) 6.35 (.250) 25 (.0010) 2092992 51 (.0020) 2092962 102 (.0040) 2108689
6.314 - 9.484 (0.2486 - 0.3734) 29.36 (1.156) 3.96 (.156) 25.40 (1.000) 6.35 (.250) 38 (.0015) 2092993 76 (.0030) 2092963 152 (.0060) 2108690
9.487 - 11.859 (0.3735 - 0.4669) 29.36 (1.156) 3.96 (.156) 25.40 (1.000) 6.35 (.250) 38 (.0015) 2092994 76 (.0030) 2092964 152 (.0060) 2108691
11.862 - 14.933 (0.4670 - 0.5879) 29.36 (1.156) 3.96 (.156) 25.40 (1.000) 6.35 (.250) 38 (.0015) 2092995 76 (.0030) 2092965 152 (.0060) 2108692
14.935 - 20.978 (0.5880 - 0.8259) 29.36 (1.156) 3.96 (.156) 25.40 (1.000) 6.35 (.250) 38 (.0015) 2092996 76 (.0030) 2092966 152 (.0060) 2108693
20.980 - 28.699 (0.8260 - 1.1299) 29.36 (1.156) 3.96 (.156) 25.40 (1.000) 6.35 (.250) 38 (.0015) 2092997 76 (.0030) 2092967 152 (.0060) 2108694
28.702 - 37.691 (1.1300 - 1.4839) 29.36 (1.156) 3.96 (.156) 25.40 (1.000) 6.35 (.250) 38 (.0015) 2092998 76 (.0030) 2092968 152 (.0060) 2108695
37.694 - 44.193 (1.4840 - 1.7399) 35.71 (1.406) 3.96 (.156) 31.75 (1.250) 6.35 (.250) 38 (.0015) 2092999 76 (.0030) 2092969 152 (.0060) 2108696
44.196 - 63.751 (1.7400 - 2.5099) 35.71 (1.406) 3.96 (.156) 31.75 (1.250) 6.35 (.250) 38 (.0015) 2093000 76 (.0030) 2092970 152 (.0060) 2108697
63.754 - 76.299 (2.5100 - 3.0039) 35.71 (1.406) 3.96 (.156) 31.75 (1.250) 6.35 (.250) 38 (.0015) 2093001 76 (.0030) 2092971 152 (.0060) 2108698
76.302 - 89.151 (3.0040 - 3.5099) 38.10 (1.500) 3.96 (.156) 34.14 (1.344) 6.35 (.250) 38 (.0015) 2093002 76 (.0030) 2092972 152 (.0060) 2108699
89.154 - 101.851 (3.5100 - 4.0099) 38.10 (1.500) 3.96 (.156) 34.14 (1.344) 6.35 (.250) 38 (.0015) 2093003 76 (.0030) 2092973 152 (.0060) 2108700
101.854 - 114.300 (4.0100 - 4.5000) 38.10 (1.500) 3.96 (.156) 34.14 (1.344) 6.35 (.250) 38 (.0015) 2093004 76 (.0030) 2092974 152 (.0060) 2108701

Millimar. Electrical and Pneumatic Length Measuring Instruments 337

Through Hole Plugs (DP50 – DP20)

3.94-4.70 mm / .155-.185” 11.86-14.94 mm / .467-.588”

3/8“-32
CONNECTION
3/8“-32
CONNECTION

Minimum recommended hole length:

.35 mm / .250“
With guide sleeve or stop collar 1.8 mm / .07“
Minimum recommended hole length: May be used with AHA-4 or -5 Extensions for
4.75 mm / .187“ deep holes

4.70-6.30 mm / .185-.248” 14.94-37.69 mm / .588-1.484”

3/8“-32
CONNECTION
3/8“-32
CONNECTION

Minimum recommended hole length:

.35 mm / .250“
With guide sleeve or stop collar 1.8 mm / .07“
Minimum recommended hole length: May be used with AHA-4 or -5 Extensions for
4.75 mm / .187“ deep holes

6.30-9.49 mm / .248-.3735” 37.69-76.30 mm / 1.484-3.004”

3/8“-32
CONNECTION

3/8“-32
CONNECTION

Minimum recommended hole length:

.35 mm / .250“
With guide sleeve or stop collar 1.8 mm / .07“
Minimum recommended hole length:
May be used with AHA-4 or -5 Extensions for
6.35 mm / .250“
deep holes
With guide sleeve or stop collar 1.8 mm / .07“

9.49-11.86 mm / .3735-.467” 76.30-114.30 mm / 3.004-4.500”

3/8“-32
CONNECTION

3/8“-32
CONNECTION

Minimum recommended hole length:

6.35 mm / .250“
Note: Air escape exits opposite With guide sleeve or stop collar 1.8 mm / .07“
Minimum recommended hole length:
end for plugs larger than 6.35 mm / .250“
12.5 mm / .492“ With guide sleeve or stop collar 1.8 mm / .07“
May be used with AEX-1 or -2 Extensions for
deep holes

Nominal Dimension Minimum

Measuring range
mm / inch Hole Length*
Including &
To “A” “B” mm / inch DP20 DP50 DP60
Above
3.12 /.123” 3.56 / .140” 23.81 / .938” 4.76 / .188” 4.75 / .187” .013 / .0005” .025 / .0010” .051 / .0020”
3.56 / .140” 4.70 / .185” 23.81 / .938” 4.76 / .188” 4.75 / .187” .0200 / .00075” .038 / .0015” .076 / .0030”
4.70 / .185” 6.30 / .248” 38.10 / 1.500” 12.70 / .500” 4.75 / .187” .025 / .0010” .051 / .0020” .102 / .0040”
6.30 / .248” 9.49 / .3735” 38.10 / 1.500” 12.70 / .500” 6.35 / .250” .038 / .0015” .076 / .0030” .152 / .0060”
9.49 / .3735” 14.94 / .588” 38.10 / 1.500” 12.70 / .500” 6.35 / .250” .038 / .0015” .076 / .0030” .152 / .0060”
14.94 / .588” 19.05 / .750” 41.28 / 1.625” 15.88 / .625” 6.35 / .250” .038 / .0015” .076 / .0030” .152 / .0060”
19.05 / .750” 37.69 / 1.484” 41.28 / 1.625” 15.88 / .625” 6.35 / .250” .038 / .0015” .076 / .0030” .152 / .0060”
37.69 / 1.484” 76.30 / 3.004” 50.80 / 2.000” 19.10 / .750” 6.35 / .250” .038 / .0015” .076 / .0030” .152 / .0060”
76.30 / 3.004” 114.30 / 4.500” 50.80 / 2.000”** 19.10 / .750” 6.35 / .250” .038 / .0015” .076 / .0030” .152 / .0060”
* If a guide sleeve or stop collar is used, minimum hole length can be as small as 1.78 mm / .070” for holes larger than 6.30 mm / .248”.
** A handle 152 mm / 6” long and 33.3 mm / 1.31” diameter is supplied with plugs over 76.30 mm / 3.004”.

338 Millimar. Electrical and Pneumatic Length Measuring Instruments

Blind Hole / Counterbore Plugs (DP50 – DP20)

3.94-4.70 mm / .155-.185” 11.86-14.94 mm / .467-.588”

3/8“-32 3/8“-32
CONNECTION CONNECTION

Minimum recommended hole Minimum recommended hole length:

length: 6.35 mm / .250“ 6.35 mm / .250“
Note: Masters must simulate May be used with Extensions 2201963
workpiece for holes of this size and 2201954

4.70-6.30 mm / .185-.248” 14.94-37.69 mm / .588-1.484”

3/8“-32
CONNECTION
3/8“-32
CONNECTION

Minimum recommended hole length:

6.35 mm / .250“
Minimum recommended hole May be used with Extensions 2202010
length: 6.35 mm / .250“ and 2202011

6.30-9.49 mm / .248-.3735” 37.69-76.30 mm / 1.484-3.004”

3/8“-32
CONNECTION
3/8“-32
CONNECTION
Minimum recommended hole length:
6.35 mm / .250“
May be used with Extensions 2202010
and 2202011
Minimum recommended hole
length: 6.35 mm / .250“

9.49-11.86 mm / .3735-.467” 76.30-114.30 mm / 3.004-4.500”

3/8“-32
CONNECTION

3/8“-32
CONNECTION
Minimum recommended hole
length: 6.35 mm / .250“
May be used with Extension
2202009

Super-blind Plugs
Blind Hole Air Plugs can be furnished to check shorter holes than distance from the end of the plug to the center-line of the jets can
listed above, and can be furnished to check closer to the bottom be as short as 2.16 mm/.075" for plugs below 6.34 mm/.250" or
of a hole. Holes must be at least 2.79 mm/.110" long, and the 2.16 mm/.095" for plugs above 6.34 mm/.250".

Nominal Dimension Minimum

Measuring range
mm / inch Hole Length*
Including &
To “A” “B” mm / inch DP20 DP50 DP60
Above
3.94 / .155” 4.70 / .185” 19.10 / .750” 3.96 / .156” 6.35 / .250” .0200 / .00075” .038 / .0015” .076 / .0030“
4.70 / .185” 6.30 / .248” 29.36 / 1.156” 3.96 / .156” 6.35 / .250” .025 / .0010” .051 / .0020” .102 / .0040“
6.30 / .248” 9.49 / .3735” 29.36 / 1.156” 3.96 / .156” 6.35 / .250” .038 / .0015” .076 / .0030” .152 / .0060”
9.49 / .3735” 11.86 / .467” 29.36 / 1.156” 3.96 / .156” 6.35 / .250” .038 / .0015” .076 / .0030” .152 / .0060”
11.86 / .467” 14.94 / .588” 29.36 / 1.156” 3.96 / .156” 6.35 / .250” .038 / .0015” .076 / .0030” .152 / .0060”
14.94 / .588” 37.69 / 1.484” 29.36 / 1.156” 3.96 / .156” 6.35 / .250” .038 / .0015” .076 / .0030” .152 / .0060”
37.69 / 1.484” 76.30 / 3.004” 35.71 / 1.406” 3.96 / .156” 6.35 / .250” .038 / .0015” .076 / .0030” .152 / .0060”
76.30 / 3.004” 114.30 / 4.500” 38.10 / 1.500”** 3.96 / .156” 6.35 / .250” .038 / .0015” .076 / .0030” .152 / .0060”

* If a guide sleeve or stop collar is used, minimum hole length can be as small as 1.78 mm / .070” for holes larger than 6.30 mm / .248”.
** A handle 152 mm / 6” long and 33.3 mm / 1.31” diameter is supplied with plugs over 76.30 mm / 3.004”.

Millimar. Electrical and Pneumatic Length Measuring Instruments 339

Dimensionair® Air Rings

For applications where OD's

need to be checked near a
shoulder, or where part length
is restricted, contact Mahr
Federal for technical assistance
about shoulder and Snout Type
Air Rings.

For every air gage, an appropriate setting master can be ordered.








3.9 mm/
.157”
Shoulder Type
(for 2500:1 & 4000:1
5000:1 & 8000:1 only) Snout Types Counterbore Type

Nominal deviations 2 Measuring Jets 3 Measuring Jets

from – to Measuring Range/type Measuring Range/type
dia. D
38 µm (.0015”) 76 µm (.003”) 38 µm (.0015”) 76 µm (.003”)
mm (inch) øD B DR 20 DR 50 DR 20-3 DR 50-3
mm (inch) mm (inch) 5000:1 2500:1 5000:1 2500:1
6.299 - 7.592 (0.2480 - 0.2989) 76.20 (3.000) 25.40 (1.000) 2093025 2093005 2093035 2093015
7.595 - 9.294 (0.2990 - 0.3659) 76.20 (3.000) 25.40 (1.000) 2093026 2093006 2093036 2093016
9.296 - 13.002 (0.3660 - 0.5119) 76.20 (3.000) 25.40 (1.000) 2093027 2093007 2093037 2093017
13.005 - 21.003 (0.5120 - 0.8269) 76.20 (3.000) 25.40 (1.000) 2093028 2093008 2093038 2093018
21.006 - 25.400 (0.8270 - 1.0000) 76.20 (3.000) 25.40 (1.000) 2093029 2093009 2093039 2093019
25.403 - 38.351 (1.0001 - 1.5099) 101.60 (4.000) 25.40 (1.000) 2093030 2093010 2093040 2093020
38.354 - 44.450 (1.5100 - 1.7500) 101.60 (4.000) 25.40 (1.000) 2093031 2093011 2093041 2093021
44.453 - 50.797 (1.7501 - 1.9999) 127.00 (5.000) 25.40 (1.000) 2093032 2093012 2093042 2093022
50.800 - 63.500 (2.0000 - 2.5000) 127.00 (5.000) 25.40 (1.000) 2093033 2093013 2093043 2093023

340 Millimar. Electrical and Pneumatic Length Measuring Instruments

Setting Standsards for indicating measuring instruments

AGD Masters

Master Rings Master Plugs

• Traceable certification and calibration available on request. • Traceable certification and calibration available on request.
• Polished and lapped to size • Stabilized and hardened.
• Non-gaging areas black oxidized — ring faces ground. • 100 % usable gaging surface.
• Meet all requirements of ANSI Specification B47.1-1988 • Ends ground square
• Manufactured in accordance with ANSI Specification B89.1.6-1984. • Lapped finish.

Master Discs AGD Style 3

• Traceable certification and calibration available on request. • Manufactured in accordance with ANSI Specification B89.1.5.
• Polished and lapped to size • Furnished with clear insulators.
• Non-gaging areas black oxidized — ring faces ground. • All dimensions are AGD style 3.
• Meet all requirements of ANSI Specification B47.1-1988

Millimar. Electrical and Pneumatic Length Measuring Instruments 341

Accesories Air Gaging Instruments
Handles and Extensions
When an Air Plug is used with a hose, it should be equipped with 2237666 — High impact and coolant resistant, lightweight
a Handle to avoid excessive strain on the air connection and cor- composite handle — normally furnished with µDimensionair®
rosion on the polished plug body. Handles may be combined for and air snaps
gaging deep holes.
2093045 — lightweight aluminum handles with or without air
Selection of a handle or extension is determined by the bore itself shutoff valve.
and whether or not it is preceded by a larger C-bored diameter.
Corresponding thread sizes of the handle or extension must also 2202003 Handle — used and furnished with 1250:1 thru 8000:1
be considered. through or blind hole plugs over 76.3 mm / 3.004”.

If no portion of the handle or extension enters the part, only 2202009 Handle — Used with 2500:1 thru 8000:1 blind hole
thread sizes must be considered. If the plug does enter the part, plugs in the 9.47 mm / .3735” to 11.8 mm / .467” range, using
then both O.D. and thread size must be considered. an Adaptor 2201588.

2202010 and 2202011 Extensions — accepts Hose 2202074 2201954 and 2201963 Extensions — used with 2500:1 thru
on one end and the following plug sizes on the opposite end: 8000:1 through hole air plugs in the 9.47 mm / .3735” to
all 8000:1 plugs up to 76.3 mm / 3.004”. 14.93 mm / .588” range and with 11.8 mm / .467” to
14.93 mm / .588” range blind hole plugs, using an Adaptor
2202012 Handle — accepts Hose 2202074 on one end and the 2201601.
following plug sizes on the opposite end: all 8000:1 plugs up to
76.3 mm / 3.004”. 2201975 — extension used with an Adjustable Base 2204599.
Has Bakelite insulating cover. Recommended for 37.7 mm / Provides easily configured base for bench mounted air tooling
1.484” up to 76.3 mm / 3.004” diameters. fixturing

2093045

2201602

2202012

2202074

2202010

2202011

/ 2202011

/ 2201954

/ 2202009

Thread ø Length Order no.

mm / inch mm / inch
3/8-32 12.07 / .475” 102 / 4” 2202010 Length
3/8-32 12.07 / .475” 51 / 2” 2202011
3/8-32 19 / .750” 102 / 4” 2202012
1-1/8-18 33.4 / 1.315” 152 / 6” 2202003 ø
3/8-32 12.7 / .500” 133.3 / 5.25” 2202006
Thread
10-32 9.14 / .360” 102 / 4” 2202009
5/16-32 9.02 / .355” 51 / 2” 2201954
5/16-32 9.02 / .355” 102 / 4” 2201963
3/8-32 9.5 / .374” 61.7 / 2.43” 2201975*
* Use on 2204599

342 Millimar. Electrical and Pneumatic Length Measuring Instruments

Single Jet Probe Millimar AAT– 19 / AAT– 20

• JetProbes and provide modular,

convenient gage heads for use
in hand-held gages and for
designing into fixture gages
• 9.5 mm / .375“ bodies provide
standardized mounting
configurations
• Compact size allows easy access
to hard-to-reach dimensions
• JetProbes and are calibrated for
instant use with Dimensionair®
systems - just set zero and
measure!
• Available in single-probe and
matched-probe configurations
• JetProbes are similar to AirProbes,
except they have an open jet at
the end, instead of a contacting
spindle.
• JetProbes are ideal for measuring
flatness of surfaces which cannot
be touched, or for building into
fixture designs where air gaging
is called for.
• JetProbes can be used with
2500:1, 5000:1 Dimensionair®s,
and are supplied singly or in
matched pairs. Order no. AAT– 19 Technical Data
for single JetProbe or AAT– 20 for
a matched pair. Order no. 2086612 2086613
Product type AAT– 19 AAT– 20
• JetProbes are supplied with
AHO– 1 Air Hose, a zero Magnification 2500:1
setting valve, and hardware for Design Single jet probe Matched jet probe pair
mounting to the Dimensionair®.

Willrich Precision Instrument Company

Ph 866-945-5742
[email protected]

Millimar. Electrical and Pneumatic Length Measuring Instruments 343