Canon BJC-2000 Service Manual
Canon BJC-2000 Service Manual
Canon BJC-2000 Service Manual
Corrections
This manual could include technical inaccuracies or typographical errors due to improvements or
changes in the products. When changes occur in applicable products or in the content of this
manual, Canon will release technical information as the need arises. In the event of major changes in
the contents of this manual over a long or short period, Canon will issue a new editions of this
manual.
The following paragraph does not apply to any countries where such provisions are
inconsistent with local law.
Trademarks
The product names and company names described in this manual are the registered trademarks of
the individual companies.
Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not
be copied, reproduced or translated into another language, in whole or in part, without the written
consent of Canon Inc., except in the case of internal business use.
This manual was produced on an Apple Macintosh Power Mac 8500/180 personal computer and
Apple LaserWriter 16/600PS-J laser beam printer; final pages were printed on Varityper 5300 with
4000-J RIP. All graphics were produced with MACROMEDIA FREEHAND 7.0J.
All documents and all page layouts were created with QuarkXPress 3.3J.
I. ABOUT THIS MANUAL
This manual is divided into four sections, and contains information required for servicing
the unit.
Part 5: Maintenance
This section explains how to maintain the unit. Descriptions of assembly/disassembly,
adjustment for assembly, troubleshooting procedures, and wiring/circuit diagrams are
given.
I
II. TABLE OF CONTENTS
III
Page
4 -22 3.5.1 Outline of the paper feed
4 -23 3.5.2 Structure of the sheet feeder
4 -24 4. PRINTER ELECTRICAL SYSTEM
4 -24 4.1 Overview
4 -25 4.2 Logic Section
4 -25 4.2.1 Logic section block diagram
4 -26 4.2.2 Logic section components
4 -28 5. SENSOR FUNCTIONS
4 -28 5.1 Pick-Up Roller Sensor
4 -28 5.2 Paper End Sensor
4 -28 5.3 Home Position Sensor (Purge Sensor)
4 -28 5.4 Temperature Sensor
4 -29 5.5 Head Temperature Sensor
4 -29 5.6 Waste Ink Amount Detection
4 -30 6. SCANNER CARTRIDGE
4 -30 6.1 Scanner Cartridge Overview
4 -30 6.1.1 Block diagram
4 -31 6.2 Scanner Cartridge Structure
4 -33 6.3 Signal Contacts
4 -33 6.4 Scan Mode
4 -33 6.5 Calibration
Part 5: Maintenance
5- 1 1. MAINTENANCE
5- 1 1.1 Parts for Regular Replacement
5- 1 1.2 Consumables
5- 1 1.3 Periodic Maintenance
5- 2 2. SERVICING TOOLS
5- 2 2.1 List of Tools
5- 3 3. GREASE APPLICATION
5- 4 4. DISASSEMBLY AND REASSEMBLY
5- 4 4.1 Disassembly and Reassembly
5- 4 4.2 Disassembly and Reassembly Cautions
5- 5 4.3 Logic Board and Bottom Cover Replacement Cautions
5- 5 4.3.1 Logic board replacement cautions
5- 5 4.3.2 Cautions after replacing the bottom cover
5- 6 5. TROUBLESHOOTING
5- 6 5.1 Troubleshooting
5- 6 5.1.1 Overview
5- 6 5.1.2 Troubleshooting cautions
5- 8 5.2 Error Condition Diagnosis
5- 8 5.2.1 Initial self check
5 -10 5.2.2 Error recovery
5 -23 6. LOCATION & SIGNAL ASSIGNMENT
5 -23 6.1 Logic Board
5 -25 6.2 Carriage Ribbon Cable
5 -26 6.3 BJ Cartridge & Scanner Cartridge
5 -28 7. CIRCUIT DIAGRAMS
5 -28 7.1 Parts Layout
5 -28 7.1.1 Logic board
IV
III. ILLUSTRATION INDEX
Page
1- 1 Figure 1- 1 Moving Parts of the Printer
1- 2 Figure 1- 2 Ink Path
1- 3 Figure 1- 3 Ink Path of the BJ Cartridge
1- 3 Figure 1- 4 Ink Mist
1- 4 Figure 1- 5 BJ Cartridge Aluminum Plate
1- 6 Figure 1- 6 Spurs and Spur Cleaners
1- 6 Figure 1- 7 Carriage Ribbon Cable’s Electrical Contacts
1- 8 Figure 1- 8 Electrical System of Printer
1- 8 Figure 1- 9 How to Release Plastic Hooks
2- 1 Figure 2- 1 Printer Exterior
2- 3 Figure 2- 2 Color BJ Cartridges
2- 4 Figure 2- 3 BJ Cartridge Container
2- 4 Figure 2- 4 Ink Cartridges
2- 5 Figure 2- 5 Scanner Cartridge
2- 5 Figure 2- 6 Scanning Holder
2 -11 Figure 2- 7 Printing Area
2 -11 Figure 2- 8 Printing Area (Envelope)
2 -11 Figure 2- 9 Printing Area (Banner Paper)
2 -18 Figure 2- 10 Timing Chart (Compatible Mode)
2 -19 Figure 2- 11 Timing Chart (Nibble Mode)
2 -20 Figure 2- 12 Timing Chart (ECP Mode)
3- 1 Figure 3- 1 Packaging
3- 2 Figure 3- 2 Printer Dimension
3- 3 Figure 3- 3 Connecting the Interface Cable
3- 4 Figure 3- 4 Removing the BJ Cartridge Protectors
3- 4 Figure 3- 5 BJ Cartridge Handling Precautions
3- 5 Figure 3- 6 Cartridge Installation
3- 6 Figure 3- 7 Scanner Cartridge
3- 7 Figure 3- 8 Removing the Ink Cartridge
3- 8 Figure 3- 9 Removing the Ink Cartridge Cap
3- 8 Figure 3- 10 Ink Cartridge Protection
3- 9 Figure 3- 11 BJ Cartridge Container
3 -10 Figure 3- 12 Never unplug the power cord less than one minute after completing
an operation
3 -11 Figure 3- 13 Banner Printing
3 -12 Figure 3- 14 Scanning Holder
3 -13 Figure 3- 15 Name of the Parts and Their Functions
3 -14 Figure 3- 16 Name of the Parts and Their Functions
3 -14 Figure 3- 17 Paper Thickness Lever
3 -17 Figure 3- 18 Nozzle Check Pattern
3 -18 Figure 3- 19 Service Test Print
4- 1 Figure 4- 1 Printer Diagram
4- 2 Figure 4- 2 Printing Signal Flow
4- 3 Figure 4- 3 Printing Sequence (Black BJ Cartridge/HQ Mode)
4- 4 Figure 4- 4 Printing Signals
4- 5 Figure 4- 5 720 dpi Printing Feature
4- 9 Figure 4- 6 Printer’s Mechanical Configuration
4 -10 Figure 4- 7 Black BJ Cartridge Structure
4 -11 Figure 4- 8 Color BJ Cartridge Structure
4 -12 Figure 4- 9 Photo BJ Cartridge Structure
4 -13 Figure 4- 10 Bubble Jet Nozzles (Partial View)
4 -14 Figure 4- 11 Nozzle Arrangement
V
Page
4 -14 Figure 4- 12 Black BJ Cartridge Block Diagram
4 -15 Figure 4- 13 Color (Multi-Drop)/Photo (Multi-Drop) BJ Cartridge Block Diagram
4 -18 Figure 4- 14 Purge Unit
4 -19 Figure 4- 15 Carriage
4 -20 Figure 4- 16 Paper Thickness Adjustment
4 -21 Figure 4- 17 Paper Feed Motor Drive Transmission
4 -22 Figure 4- 18 Paper Feed Mechanism
4 -23 Figure 4- 19 Paper Pick-Up Mechanism
4 -24 Figure 4- 20 Printer Electrical System
4 -25 Figure 4- 21 Logic Board Block Diagram
4 -25 Figure 4- 22 Printer Block Diagram
4 -28 Figure 4- 23 Sensors
4 -30 Figure 4- 24 Scanner Cartridge
4 -30 Figure 4- 25 Block Diagram
4 -31 Figure 4- 26 Scanner Cartridge
5- 3 Figure 5- 1 Grease Application Points
5- 5 Figure 5- 2 Bottom Cover
5 -23 Figure 5- 3 Logic Board
5 -25 Figure 5- 4 Carriage Ribbon Cable
5 -26 Figure 5- 5 Contact Pad
5 -28 Figure 5- 6 Logic Board (Top View)
VI
IV. TABLE INDEX
Page
3 -11 TABLE 3- 1 QUICK REFERENCE FOR SETTING
3 -15 TABLE 3- 2 ERROR INDICATIONS
3 -19 TABLE 3- 3 DEFAULT SETTING WHEN RESETTING THE EEPROM
4- 7 TABLE 4- 1 PRINTING MODES AND HEATING METHODS
4 -16 TABLE 4- 2 HEAD INSTALLATION STATUS AND SIGNAL DETECTION
4 -17 TABLE 4- 3 INK CONSUMPTION DURING CLEANING (AS A STANDARD)
4 -29 TABLE 4- 4 LIST OF SENSOR FUNCTIONS
4 -33 TABLE 4- 5 LIST OF SCAN MODE
VII
This page intentionally left blank
VIII
Part 1
SAFETY AND
PRECAUTIONS
Page
1- 1 1. SAFETY PRECAUTIONS
1- 1 1.1 Moving Parts
1- 2 1.2 Ink Stains
1- 4 1.3 BJ Cartridge Heat-Up
1- 5 2. MACHINE PRECAUTIONS
1- 5 2.1 Precautions for Handling BJ Cartridges
1- 6 2.2 Printer Precautions
1- 7 3. PRECAUTIONS FOR SERVICE
1- 7 3.1 EEPROM Data Precautions
1- 8 3.2 Static Electricity Precautions
1- 8 3.3 Disassembly and Reassembly Precautions
1- 8 3.4 Self-Diagnosis
BJC-2000 Part 1: Safety and Precautions
1. SAFETY PRECAUTIONS
1.1 Moving Parts
The moving parts of the printer are shown below. They include the carriage belt, idler
roller, carriage, slow down gear, paper feed roller, pressure roller, eject roller, spurs,
and pick-up roller. The first three parts above are driven by the carriage motor while
the latter are driven by the paper feed motor. Avoid getting hair, clothing, jewelry, etc.,
caught in these moving parts.
Also note that the spurs are made of metal and have sharp edges. Avoid touching the
spurs with bare hands.
Carriage
Pick-up Roller
Idler Roller
Pressure Rollers
Carriage Motor
Eject Roller
Spurs
1-1
Part 1: Safety and Precautions BJC-2000
Caution!
Although the ink is non-toxic, it contains organic solvents.
Isopropyl alcohol 67-63-0, glycerin 56-81-5, and ethyleneglycol 107-21-1
in black ink and isopropyl alcohol 67-63-0 in color inks. Do not get ink in
your eyes and mouth. If any ink should get into your eyes, wash with
plenty of water and consult a doctor. If a large amount of the ink is
consumed, consult a doctor immediately.
Give the doctor the information on the BJ cartridge label. Since the ink
contains dyes, any ink stains on clothing, etc., are permanent.
BJ Cartridge
Head Wiper
Maintenance Jet
Waste Ink Absorber Receiving Section
Head Cap
1-2
BJC-2000 Part 1: Safety and Precautions
Ink Outlet
Nozzles
Black Ink Cartridge
Joint Pipe
Ink Outlet
Nozzles
Joint Pipe
Platen
Front Cover
1-3
Part 1: Safety and Precautions BJC-2000
Aluminum Plate
The printer has a protective mechanism when the BJ cartridge heats up.
NOTE The protective mechanism is activated when the head temperature (diode)
sensor in the BJ cartridge senses a certain temperature.
Protection level 1:
This level prevents the user from touching the bubble jet head’s hot
aluminum plate when the bubble jet head is replaced. For this
purpose, when the front cover is opened, the carriage will not move to
the cartridge replacement position. Close the front cover, leave the
printer inactive for a few minutes to allow it to cool, and then open the
front cover again to perform the required operation.
Protection level 2:
If a high temperature is still detected, the carriage is returned to the
home position for 3.5 seconds to bring down the temperature. After the
resting period, printing will resume. This continues for over 20 seconds
to lower the bubble jet head’s temperature.
Protection level 3:
If the temperature continues to increase, a head temperature error
occurs. This stops the printing operation.
1-4
BJC-2000 Part 1: Safety and Precautions
2. MACHINE PRECAUTIONS
2.1 Precautions for Handling BJ Cartridges
2.1.1 Turning the printer ON/OFF
The printer will automatically cap the cartridge heads one minute after printing
operations are completed, to prevent the ink from leaking and drying out.
When unplugging the power cord, wait at least one minute after completing an
operation such as printing, feeding paper, cleaning the print head, etc.
If the power cord is accidentally unplugged before one minute has passed, replug the
AC adapter, and wait for more than one minute before unplugging the power cord.
If the nozzles are not capped, the ink may leak and dry out causing the
CAUTION nozzles to clog.
If ink has leaked inside the printer, do not plug in the power cord. It may
CAUTION damage the circuitry.
1-5
Part 1: Safety and Precautions BJC-2000
Spurs
Spur Cleaners
Electrostatic Discharge!
Contact Points
1-6
BJC-2000 Part 1: Safety and Precautions
1) Before servicing
Check the EEPROM data with a test print. The total sheets printed can give you an
idea of how much the printer has been used.
After the EEPROM is reset, the data it contained cannot be printed out
CAUTION with a test printout. If you want to check the stored data, be sure to
execute test printout before resetting the EEPROM.
When the stored data is reset, the various settings, the total count of
printed sheets, and the total waste ink amount will all be reset. The total
sheets printed and waste ink amount cannot be input using the operation
panel.
Immediately after the printer is turned on, it keeps track of the estimated
REF. waste ink amount based on the usage conditions. To prevent ink leakage
when the waste ink amount exceeds the waste ink absorption capacity, the
printer stops printing and indicates an error when the waste ink
absorption capacity is close to being full.
For details on checking the EEPROM data with a test printout and for
clearing the data, see Part 3: 2.4 EEPROM Reset (page 3-19).
If the printer stops operating in the case of a waste ink full error, follow the
countermeasures described in Part 5: 5.1 Troubleshooting (page 5-6).
1-7
Part 1: Safety and Precautions BJC-2000
Electrostatic Discharge!
Logic Board
AC Adapter
Some plastic parts contain glass fibers for extra rigidity and precision, but
since their viscosity is low, plastic hooks can break easily when excessive
CAUTION force is used. Use a precision screwdriver, and do not pull plastic hooks
with excessive force while unhooking them.
3.4 Self-Diagnosis
The printer has a self-diagnosis feature to detect hardware defects. The results of the
self-diagnosis is indicated on the host computer's screen as an error. (The host
computer should be set in ECP or nibble mode, and uses the BJ status monitor under
Windows95/98.) For details, see Part 3: 2.1 Error Indications (page 3-15).
1-8
Part 2
PRODUCT
SPECIFICATIONS
Page
2- 1 1. PRODUCT OUTLINE
2- 1 1.1 Product Outline
2- 2 1.2 Features
2- 3 1.3 BJ Cartridge
2- 4 1.4 BJ Cartridge Container
2- 4 1.5 Consumables
2- 5 1.6 Option
2- 6 2. SPECIFICATIONS
2- 6 2.1 Printer Specifications
2- 9 2.2 Scanner Cartridge Specifications (Option)
2 -10 2.3 Paper Specifications
2 -12 2.4 Interface Specifications
BJC-2000 Part 2: Product Specifications
1. PRODUCT OUTLINE
1.1 Product Outline
This printer is a value-added, Windows-based, full-color bubble jet desktop printer that
has realized high-quality image printing through the implementation of the
PhotoRealism concept.
The printer has achieved high-quality printing by using color BJ cartridges/photo BJ
cartridges in which "drop modulation technology" has been adopted. It also features
banner printing capability to expand its printing environment. If an optional scanner
cartridge is installed in the carriage, the printer can also be used as a compact color
scanner.
This is a high-performance, personal color printer, which has achieved small size and
light weight as well.
Paper Support
Operation Panel
BJ Cartridge Container
Front Cover
Paper Output Tray
AC Adapter
2-1
Part 2: Product Specifications BJC-2000
1.2 Features
1. Compact (desk-top size)
External dimensions: 370 mm W ✕ 191 mm D ✕ 161 mm H
Weight: Approx. 2.4 kg (5.3 lbs) (excluding BJ cartridge and option)
2. Only RESET button on the operation panel (No LED and buzzer)
Errors will be displayed on the host computer monitor. (The host computer should
be set to ECP or Nibble mode and use the BJ status monitor on Windows95/98.)
3. New AC adapter
4. High quality printing of 720 ✕ 360 dpi (in both monochrome and color)
5. Windows exclusive printer (used with the Canon original printer driver)
6. Drop modulation technology adopted Color & Photo BJ cartridges
7. Banner printing capability
8. New image processing technology "Image Optimizer" supported by the driver.
(Image optimizer: a function to reduce "jaggies" which occur when enlarging low
resolution images.)
9. Improved printer driver color matching processing
10. Device ID and status response function compatible with Windows95 Plug & Play
(Responds to the device ID/status of nibble mode)
11. New leverless sheet feeder
12. New carriage (Two-positioned paper thickness lever. Three positions for the BJC-
4400.)
13. High quality scanning using the optional color scanner cartridge (IS-22)
14. Cartridge container SB-21 packed with the printer (for BC-20/BC-21e/BC-22e
Photo)
2-2
BJC-2000 Part 2: Product Specifications
1.3 BJ Cartridge
1.3.1 Color BJ cartridge (Multi-Drop)
The disposable color BJ cartridge is comprised of a print head and two replaceable ink
cartridges (black and color).
When the ink runs out, or more than 6 months elapse after the cartridge has been
removed from its package, or if the print quality does not improve even after cleaning
the head over five times, replace the ink cartridge. Furthermore, if the print quality
does not improve following replacement of the ink cartridge and after cleaning is
performed over 5 times, replace the BJ cartridge. Since the three color inks are
integrated, when one ink color runs out, the entire color ink cartridge must be
replaced.
Adopting drop modulation technology, small dots are printed in low density areas to
minimize graininess and large dots are used for high density areas. Using this
technology allows the printer to retain its printing speed and achieve high quality
printing. On plain paper and transparencies, 360 dpi/720 dpi high-resolution
printing is available.
2-3
Part 2: Product Specifications BJC-2000
1.5 Consumables
1.5.1 BJ cartridges (Color, Black, Photo)
Replacement BJ cartridges are identical to those included with the printer. Only the
packaging is different.
2-4
BJC-2000 Part 2: Product Specifications
1.6 Option
1.6.1 Color image scanner cartridge
This printer can be used as a color scanner when a scanner cartridge is installed.
To help stabilize the output of the LED which provides the scanner cartridge with its
light source, when the scanner cartridge is just installed or when it is not engaged in
reading operation, the printer makes the LED lit to pre-heat the scanner cartridge or
keep it warmed up.
Also, in order to establish the "value of white color," which provides a reference for
scanning images, the scanner needs to perform white calibration correction, using the
white calibration sheet.
The calibration data is retained unless there is an ambient temperature change of
±5°C or the cartridge is removed and reinstalled.
Also for monochrome printing, edge emphasis processing is performed.
2. SPECIFICATIONS
2.1 Printer Specifications
1. Type
Desktop serial color bubble jet printer
3. Resolution
720 dpi ✕ 360 dpi
5. Paper size
Letter (8.5" ✕ 11")
Legal (8.5" ✕ 14")
A4 (210 mm ✕ 297 mm)
Commercial number 10 envelopes (4.11" ✕ 9.5")
European DL-size envelopes (220 mm ✕ 110 mm)
6. Paper type
Plain paper
Envelopes (COM#10 or DL-size)
Transparencies (Canon Transparencies CF-102)
BPF (Canon Back Print Film BF-102)
Glossy paper (Canon Glossy Photo Paper GP-201)
Glossy film (Canon High Glossy Film HG-101)
Color Plain Paper (Canon High Resolution Paper HR-101)
Color Plain Paper (Canon Bubble Jet Paper LC-301)
Fabric (Canon Fabric Sheet FS-101)
Banner Paper (Canon Banner Paper BP-101)
T-shirt transfers (Canon T-Shirt Transfers TR-201)
7. Printing weight
Automatic feed 64 to 105 g/m2 (17 lbs to 28 lbs)
2-6
BJC-2000 Part 2: Product Specifications
9. Printing direction
Switching unidirectional
(Printing direction automatically changes according to the print data/print
mode/installed cartridge type)
14. Interface
IEEE1284 compatible 8-bit parallel
15. BJ cartridges
BC-21e (Ink cartridge replaceable type color BJ cartridge)
Print head 136 nozzles in a vertical line
Bk (64 nozzles) + Y, M, C (24 nozzles ✕ 3)
Ink color Black, cyan, magenta, yellow
No. of pages printable Black: Approx. 160 pages (HQ mode, 1500 character
pattern)/cartridge
Color: Approx. 90 pages (HQ mode)/cartridge (7.5% duty
per color pattern)
Weight Approx. 85 g (3.0 oz) (including both ink cartridges)
BC-20 (Ink cartridge integrated type monochrome BJ cartridge)
Print head 128 nozzles in a vertical line
Ink color Black
No. of pages printable Approx. 700 pages (HQ mode)/cartridge
Weight Approx. 85 g (3.0 oz)
BC-22e Photo (Ink cartridge integrated type monochrome BJ cartridge)
Print head 136 nozzles in a vertical line
Bk (64 nozzles) + Y, M, C (24 nozzles ✕ 3)
Ink color Black, cyan, magenta, yellow
No. of pages printable (For reference)
Color: Approx. 50 pages (HQ mode)/cartridge (7.5%
duty per color pattern)
Weight Approx. 74 g (2.8 oz)
2-7
Part 2: Product Specifications BJC-2000
17. Noise
Sound pressure level* Approx. 45 dB (A)
*Conforming to sound pressure level ISO 9296
21. Weight
Approx. 2.4 kg (5.3 lbs) (excluding BJ cartridges and options)
2-8
BJC-2000 Part 2: Product Specifications
2. Image sensor
128 pixels in one line of CCD
3. Light source
LED (RGB), (alignment of red, green, blue, green, red ; five in total)
Using green LED for monochrome printing
4. Scanning method
Sequential RGB light source switching method
5. Scanning direction
Unidirectional
7. Resolution
Carriage scanning progression; 360/300/200/180/90 dpi
(300/200dpi are the resolution change from the software)
Paper feed progression; 360/180/90 dpi
8. Scanning speed (reference exclude paper pickup/ delivery and data transfer time)
Color, 8bit, ECP, A4:
4'31" (360 ✕ 360 dpi), 2'56" (180 ✕ 180 dpi), 2'31" (90 ✕ 90 dpi)
Monochrome, 1bit, ECP, A4:
0'34" (360 ✕ 360 dpi), 0'29" (180 ✕ 180 dpi), 0'25" (90 ✕ 90 dpi)
9. Interface
ECP/Nibble
11. Calibration
Scanning the white calibration sheet corrects the shading and white balance
15. Weight
Approx. 60 g (2.1 oz)
2-9
Part 2: Product Specifications BJC-2000
2-10
BJC-2000 Part 2: Product Specifications
2) Envelope
The shaded portion in the diagram below shows the printable area and
recommended printing area for U.S. Commercial 10 envelopes (9.5 ✕ 4.1 inches) and
Printable Area
Minimum
L R L 6.4 mm 0.25"
R 10.4 mm 0.41" *1
T T 3.0 mm 0.12"
B 7.0 mm 0.27"
1 2 3 4 5 6
2-11
Part 2: Product Specifications BJC-2000
The parallel interface sends 8 bits (one byte) of data at a time and is transistor-
transistor-logic (TTL) compatible.
The interface cable must be constructed of American Wire Gauge (AWG) No. 28 or
larger. The maximum length of the twisted-pair shielded cable must be 2.0 m
(approximately 6.6 feet).
1) Interface Type
IEEE1284 compatible parallel interface
2) Data transfer
8-bit parallel interface
3) Signal voltage levels
Low: 0.0 V to +0.8 V
High: +2.4 V to +5.0 V
4) Input/ output
Each signal pulled up with +5V.
5) Interface cable
Type: Twisted-pair double shielded cable
Material: AWG#28 or larger
Length: Up to 2.0 m (6.6 feet)
6) Interface connectors
On printer: Amphenol 57-40360 (or equivalent)
On cable: Amphenol 57-30360 (or equivalent)
2-12
BJC-2000 Part 2: Product Specifications
Nibble mode
No. Signal I/O No. Signal I/O
1 HostClk IN 19 Signal Gnd ...
2 Data1 IN/OUT 20 Signal Gnd ...
3 Data2 IN/OUT 21 Signal Gnd ...
4 Data3 IN/OUT 22 Signal Gnd ...
5 Data4 IN/OUT 23 Signal Gnd ...
6 Data5 IN/OUT 24 Signal Gnd ...
7 Data6 IN/OUT 25 Signal Gnd ...
8 Data7 IN/OUT 26 Signal Gnd ...
9 Data8 IN/OUT 27 Signal Gnd ...
10 PtrClk OUT 28 Signal Gnd ...
11 PtrBusy OUT 29 Signal Gnd ...
12 AckDataReq OUT 30 Signal Gnd ...
13 Xflag OUT 31 Init IN
14 HostBusy IN 32 DataAvail OUT
15 N.C.*1 ... 33 GND ...
16 Gnd ... 34 N.C.*1 ...
17 Gnd ... 35 +5.0V*3 ...
18 +5.0V*2 ... 36 1284Active IN
*1. N.C. [Non Connection]
*2. The level is pulled up with +5.0V through 3.3k Ω resistor.
*3. The level is pulled up with +5.0V through 390 Ω resistor.
2-13
Part 2: Product Specifications BJC-2000
ECP mode
No. Signal I/O No. Signal I/O
1 HostClk IN 19 Signal Gnd ...
2 Data1 IN/OUT 20 Signal Gnd ...
3 Data2 IN/OUT 21 Signal Gnd ...
4 Data3 IN/OUT 22 Signal Gnd ...
5 Data4 IN/OUT 23 Signal Gnd ...
6 Data5 IN/OUT 24 Signal Gnd ...
7 Data6 IN/OUT 25 Signal Gnd ...
8 Data7 IN/OUT 26 Signal Gnd ...
9 Data8 IN/OUT 27 Signal Gnd ...
10 PeriphClk OUT 28 Signal Gnd ...
11 PeriphAck OUT 29 Signal Gnd ...
12 AckReverse OUT 30 Signal Gnd ...
13 Xflag OUT 31 ReverseReq IN
14 HostAck IN 32 PeriphReq OUT
15 N.C.*1 ... 33 GND ...
16 Gnd ... 34 N.C.*1 ...
17 Gnd ... 35 +5.0V*3 ...
18 +5.0V*2 ... 36 1284Active IN
*1. N.C. [Non Connection]
*2. The level is pulled up with +5.0V through 3.3k Ω resistor.
*3. The level is pulled up with +5.0V through 390 Ω resistor.
2-14
BJC-2000 Part 2: Product Specifications
2-15
Part 2: Product Specifications BJC-2000
Nibble Mode
Host Clk [Input]
STROBE signal to read DATA 1 to DATA 8.
Negotiation phase:
Trigger signal to send the protocol confirmation to the printer.
DATA 1-8 [Input]
The printer receives data with the Host Clk signal.
The state of each bit of this signal must be maintained for at least 0.5 µs from the
rising edge of the Host Clk signal.
Ptr Clk [Output]
Reverse data transmission phase:
The printer requests the host computer to read the data by making the Ptr Clk
Signal Low. After finishing reading, the host computer notifies peripheral
equipment of completion of data receiving by making the Host Busy signal High.
Ptr Busy [Output]
Reverse data transmission phase:
Indicates bit 3 and bit 7 of the transmission data.
Ack Data Req [Output]
• Reverse data transmission phase:
Indicates bit 2 and bit 6 of the transmission data.
• Negotiation phase:
Trigger signal to inform the host computer of the printer’s condition [whether it
supports nibble mode or not, whether there is reverse transmission data or not).
Xflag [Output]
• Reverse data transmission phase:
Indicates bit 1 and bit 5 of the transmission data.
• Negotiation phase:
Informs the host computer whether the printer supports nibble mode or not,
synchronizing with the falling edge of the Ack data Req signal. “L” means that it
supports nibble mode.
Host Busy [Input]
• Reverse data transmission phase:
Indicates that the host is ready to receive the data from the printer by making the
Host Busy signal Low. After that, it goes high to synchronize with the Low pulse of
Ptr Clk signal to verify receiving data.
• Reverse idle phase:
The Host Busy signal goes high in response to the Low pulse of the Ptr Clk signal,
and enters the reverse data transmission phase again.
lNIT [Input]
When this signal becomes “L,” the printer’s state becomes BUSY. When the signal
changes from “L” to “H,” it resets the printer control system to the initial state.
This signal is normally “H” and the pulse width must be at least 0.5 µs at the
printer side.
After initializing, the printer enters compatible mode.
DataAvail [Output]
• Reverse data transmission phase:
Indicates bit 0 and bit 4 of the transmission data.
• Negotiation phase:
Informs the host computer if there is reverse transmission data or not to
synchronize with the falling edge of the Ack Data Req signal. “L” means that there
is reverse transmission data.
2-16
BJC-2000 Part 2: Product Specifications
ECP Mode
Host Clk [Input]
This signal handshakes with the PeriphAck signal when data is transferred form the
host computer to the printer. A Low Host Clk signal indicates that data has been
output along the data buses (Data1-8).
The signal goes High as a response to a High PeriphAck signal. It remains High
during reverse data transmission.
Data 1-8 [Input/Output]
This signal is an input signal when data is transferred from the host computer to
the printer. During reverse data transmission, this is an output signal and the
printer uses this data bus to send data to the host computer.
Periph Clk [Output]
When data is transferred from the printer to the host computer, this signal remains
High. Periph Clk signal is lowered during reverse transmission phase and indicates
that data has been sent to the host computer. This signal is also High in response
to the High HostAck signal from the host computer.
Periph Ack [Output]
Periph Ack signal goes Low when the printer is ready to receive data from the host
computer. Once the data is received the signal goes High. During the reverse data
transmission phase, this signal indicates whether the data sent from the printer to
the data bus was "command" or "data."
Low: "Command," High: "Data"
Ack Reverse [Output]
Ack Reverse signal remains High when data is transferred from the host computer
to the printer. During the reverse data transmission phase, the signal remains Low.
The Reverse Request signal from the host computer goes Low to request a switch
from the forward data transmission phase to the reverse data transmission phase.
In response to the Low Reverse Request signal, Ack Reverse signal goes low to
indicate that the request was accepted.
When the Reverse Request signal from the host computer goes High to request a
switch from the reverse data transmission phase to forward data transmission
phase, Ack Reverse signal goes High to indicate the switch over request has been
accepted.
X flag [Output]
This signal remains High in ECP mode.
Host Ack [Input]
This signal indicates the nature of the signal along the data bus when data is
transferred from the host computer to the printer. A Low Host Ack indicates
"command" whereas a High Host Ack indicates "data."
During reverse data transmission, this signal handshakes with the Periph Clk
signal. When the host computer is ready to accept data from the printer, this signal
goes Low. After data is received the signal goes High.
2-17
Part 2: Product Specifications BJC-2000
9) Timing
Compatible Mode
The parallel interface for compatible mode transfers data in 8-bit units. Data is
transferred with the STROBE, BUSY, and ACKNLG handshake signals.
When the printer receives the data (Data 1-8) and STROBE signal from the host
computer and the STROBE signal is Low, the printer controller (which controls the
parallel interface) outputs the BUSY signal and latches the data. After the BUSY
signal is output, the printer controller sends the latched data from the DRAM bus to
the receive buffer in the DRAM. After the data is completely written into the receive
buffer in the DRAM, the printer controller outputs the ACKNLG signal and sets the
BUSY signal to “Low.” Then it waits for the next data input from the host computer.
0.5ms1.0ms 0.5ms
Min. Min. Min.
DATA 1 to 8
STROBE
BUSY
ACKNLG
Approx. 6ms
2-18
BJC-2000 Part 2: Product Specifications
Nibble mode
In nibble mode, the printer transfers data twice to the host computer in 4-bit units.
The data is transferred with the PtrClk signal and HostBusy signal handshakes.
After the printer confirms that the HostBusy signal is Low, it prepares 8-bit data,
lowers the PtrClk signal and outputs the lower 4-bits along the control signal line.
After the PtrClk signal is Low, the host computer receives the data and raises the
HostBusy signal. Next, after the printer confirms that the HostBusy signal is Low for
a second time, it outputs the upper 4-bits along the control signal line. If there is no
data to be sent to the host computer after the HostBusy signal is High, the DataAvail
signal becomes High and the printer stands by for the next data transfer.
1284 Active
Host Busy
Host Clk
Ptr Clk
TP TP TP
2-19
Part 2: Product Specifications BJC-2000
ECP mode
In ECP mode, the printer transfers data at once in 8-bit units allowing faster data
transmission and reception. This mode is suitable for large data transfers such as
for scanners.
After the computer responds to the Low Reverse Request signal, the AckReverse
signal goes Low and the data bus direction switches from the forward data
transmission phase (host computer to printer) to the reverse data transmission
phase (printer to host computer).
During the reverse data transmission phase, the HostAck signal confirms that the
PeriphClk is High before it goes Low. HostAck signal goes Low when the printer is
ready to receive data from the host computer. The host computer raises the HostAck
signal after it receives the data.
During reverse data transmission, a high PeriphAck signal represents "data" whereas
a Low signal represents a "command."
1284 Active
Ack Reverse
Host Ack
nCmd nCmd
Host Clk
Periph Clk
Periph Ack
Periph Req
TP TP TP
TP
TP: minimum set up
2-20
Part 3
OPERATING
INSTRUCTIONS
Page
3- 1 1. PRINTER SETUP
3- 1 1.1 Equipment Check
3- 2 1.2 Printer Dimensions
3- 3 1.3 Setup Procedure
3 -10 1.4 Turning the Printer On/Off
3 -11 1.5 Paper Settings
3 -11 1.6 Banner Printing
3 -12 1.7 Scanning Precautions
3 -13 1.8 Name of the Parts and Their Functions
3 -15 2. PRINTER SERVICING FUNCTIONS
3 -15 2.1 Error Indications
3 -17 2.2 Cleaning the BJ Cartridge
3 -17 2.3 Self-Test Printout
3 -19 2.4 EEPROM Reset
BJC-2000 Part 3: Operating Instructions
1. PRINTER SETUP
1.1 Equipment Check
After unpacking the printer, make sure the items below are included:
Power Cord
BJ Cartridge
Container Packing
BJ Cartridge
Packing
Packing
Tape
Box
3-1
Part 3: Operating Instructions BJC-2000
241 mm
161 mm
191 mm
370 mm
492 mm
3-2
BJC-2000 Part 3: Operating Instructions
3-3
Part 3: Operating Instructions BJC-2000
1 2
Color BJ Cartridge
Photo BJ Cartridge
Figure 3-4 Removing the BJ Cartridge Protectors
3-4
BJC-2000 Part 3: Operating Instructions
When installing the scanner cartridge, all the LEDs are lit at 75% power
NOTE output at the home position for a max. of 100 sec., and preheated to
stabilize the LED output. The computer will display a message saying
"Warming up scanner cartridge. Please wait." will appear. After the
message appears, all the LEDs are lit at 50% power output for a max. of
600 sec. to retain the temperature.
3-5
Part 3: Operating Instructions BJC-2000
If the printer has been operating for a prolonged period, the BJ cartridge’s
aluminum plate will get hot. When the aluminum plate becomes too hot,
CAUTION
the carriage will not move to the cartridge replacement position. In this
case, close the front cover, and wait for a few minutes before replacing the
BJ cartridge. Do not move the carriage by hand.
3-6
BJC-2000 Part 3: Operating Instructions
Ink adheres to and around the ink cartridge’s ink inlet, so handle the
CAUTION cartridge with care.
3-7
Part 3: Operating Instructions BJC-2000
Cap
3-8
BJC-2000 Part 3: Operating Instructions
Open Close
Push
When Storing the Color BJ Cartridge When Storing the Black or Photo BJ Cartridge
Soft Case
3-9
Part 3: Operating Instructions BJC-2000
Never unplug the power cord less than one minute after completing an
CAUTION operation. Otherwise, the BJ cartridge will not be capped. In such case,
ink may leak or dry out in the nozzle.
Figure 3-12 Never unplug the power cord less than one minute after completing an operation
3-10
BJC-2000 Part 3: Operating Instructions
Banner Paper
3-11
Part 3: Operating Instructions BJC-2000
3-12
BJC-2000 Part 3: Operating Instructions
Paper Support
Supports the stack of paper loaded in the
cut sheet feeder.
Paper Guide
Aligns the cut sheets in the cut sheet feeder
according to the paper size.
Front Cover
Open to install or remove the cartridge, set the
paper thickness lever, or remove jammed paper.
AC Adapter
Installed on the rear of the
printer, the AC adapter
supplies power from the power
outlet to the printer.
3-13
Part 3: Operating Instructions BJC-2000
RESET button
This key has the following functions:
-To recover an error, press and hold down for
over two seconds.
-To start cleaning the print head, press and
hold down for over two seconds.
-To start the nozzle check pattern, double click.
Left
Right
3-14
BJC-2000 Part 3: Operating Instructions
3-15
Part 3: Operating Instructions BJC-2000
· Unrecoverable errors by customers (Pull out the AC plug to turn off the power.)
6) Home position error
Displayed when the home position can not be detected.
7) Carriage control error
Occurs when the print position correction cannot be detected.
8) Head temperature (sensor) error
Occurs when the diode sensor in the BJ cartridge head is assessed as irregular.
9) Printer temperature sensor error
Occurs when the temperature sensor's (TH1) reading on the control board is
irregular.
10) No cartridge error
Occurs when the printer does not detect the cartridge other than during cartridge
replacement.
11) Waste ink full error
Occurs when the "total waste ink amount" recorded by the EEPROM exceeds the
prescribed limit.
12) Purging operation error
Occurs when the purging operation detection at the capping position is irregular.
13) Scanner cartridge error
Occurs when the scanner cartridge is recognized but the scanner ID is incorrect.
Occurs when the calibration data sent from the computer is incorrect.
3-16
BJC-2000 Part 3: Operating Instructions
All self-test prints require Letter or A4-size paper. Using smaller sized
NOTE paper for a self-test print will result in parts of the printout being printed
directly on the platen.
Black BJ Cartridge
Printed with the first nozzle.
Yellow 24 24
Magenta 24 24
Cyan 24 24 Ver X.XX
Black 64 Version Number of Control ROM
24
Printed with the 136th nozzle. Printed with the 136th nozzle.
Printed with the 113rd nozzle.
3-17
Part 3: Operating Instructions BJC-2000
ROM Ver X.XX BC-20 LostInk XX.X% PageCount-> BK XXXXX PB XXXXX CL XXXXX VC XXXXX LD XXXXX VL XXXXX SC XXXXX
CG-ROM Ver X.XX BJC-2000 Wiping XXXXXXK ManualPurge XXXXX DryTime : OFF PurgeFlag : 3Fh Door : CLOSE
Scanner
Photo
Color
Black
Total Waste Ink Amount (absorption ratio of the waste ink absorber: %)
Version Number of Control ROM
Version Number of CG
3-18
BJC-2000 Part 3: Operating Instructions
1. Without the cartridge installed, connect the plug of the AC adapter to the AC outlet
while holding down the RESET button.
2. Release the RESET button. Press it down again within five seconds and release it.
3. Hold down the RESET button for two seconds or more and release it.
4. Set EEPROM by pressing the RESET button as shown in the table below.
5. To check this procedure, power off the printer first, then, after turning the printer
on again, make a service test print. See 2.3.2 Service test print (page 3-18).
CAUTION Resetting the EEPROM will permanently erase all data contained.
3-19
Part 3: Operating Instructions BJC-2000
3-20
Part 4
TECHNICAL
REFERENCE
Page
4- 1 1. OVERVIEW
4- 1 1.1 Printer Diagram
4- 2 1.2 Print Signal Flow
4- 3 1.3 Print Drive
4- 5 2. FIRMWARE
4- 5 2.1 720 dpi Printing/Smoothing Feature
4- 6 2.2 Printing Modes
4- 8 2.3 Optimum Printing Direction Control
4- 8 2.4 Ink Smear Control
4- 8 2.5 Head Overheating Protection Control
4- 9 3. PRINTER MECHANICAL SYSTEM
4- 9 3.1 Overview
4 -10 3.2 BJ Cartridge
4 -17 3.3 Purge Unit
4 -19 3.4 Carriage
4 -22 3.5 Paper Feed
4 -24 4. PRINTER ELECTRICAL SYSTEM
4 -24 4.1 Overview
4 -25 4.2 Logic Section
4 -28 5. SENSOR FUNCTIONS
4 -28 5.1 Pick-up Roller Sensor
4 -28 5.2 Paper End Sensor
4 -28 5.3 Home Position Sensor (Purge Sensor)
4 -28 5.4 Temperature Sensor
4 -29 5.5 Head Temperature Sensor
4 -29 5.6 Waste Ink Amount Detection
4 -30 6. SCANNER CARTRIDGE
4 -30 6.1 Scanner Cartridge Overview
4 -31 6.2 Scanner Cartridge Structure
4 -33 6.3 Signal Contacts
4 -33 6.4 Scan Mode
4 -33 6.5 Calibration
BJC-2000 Part 4: Technical Reference
1. OVERVIEW
1.1 Printer Diagram
Cartridge
· BJ Cartridge/Scanner Cartridge
Paper Feed Motor · Home position sensor
Carriage Motor
Logic Board
J4 J5 J3
VH (+24.0VDC)
MPU & Printer Controller I/F
J2
J1
Vcc (+5VDC)
4-1
Part 4: Technical Reference BJC-2000
DRAM
Host a a
Computer
b Print Buffer
b Logic Board
MPU &
Printer Controller
a
Control ROM
BJ Head
c c
Motor Drivers
: Print signal c
Sensors
: Control signal
4-2
BJC-2000 Part 4: Technical Reference
O A B A B
BE1
E A B A B
O A B A B
BE2
E A B A B
O A B A B
BE3
E A B A B
O A B A B
BE4
E A B A B
O A B A B
BE5
E A B A B
O A B A B
BE6
E A B A B
O A B A B
BE7
E A B A B
O A B A B
BE8
E A B A B
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64
:
:
4-3
Part 4: Technical Reference BJC-2000
HLATCH
128or136
0 1 2 3 4
HDATA
Data Transmission to Shift Resistor
HCLOCK
Odd ENB
Even ENB
1(0) 0(1) 1(0) 0(1)
B ENB 1
1(0) 0(1)
B ENB 2 Head Driving in HQ Mode (Divided into 16)
1(0) 0(1)
B ENB 3
H ENB 0,1,2
H ENB 3
1 Block
Odd ENB
Even ENB
1(0) 0(1) 1(0) 0(1) 1(0) 0(1) 1(0) 0(1)
B ENB 0
B ENB 1 1(0) 0(1) 1(0) 0(1) Head Driving in HS Mode (Divided into 8)
1(0) 0(1)
B ENB 2
Variable Pulse
Width
H ENB 0,1,2
H ENB 3
1 Block
Main Pulse
4-4
BJC-2000 Part 4: Technical Reference
2. FIRMWARE
2.1 720 dpi Printing Feature
2.1.1 Canon extended mode
In Canon extended mode, the printer driver creates 720 dpi data for the horizontal
direction and sends it to the printer, allowing the printer to achieve high-quality
printing.
With a black BJ cartridge installed, the printer driver smoothes the printed
character’s edges to 720 dpi along the horizontal direction. The 720 dpi data for the
horizontal direction is sent to the printer and the edges are smoothed at a higher
resolution.
When a color BJ cartridge is installed, a 360 dpi data is represented by a set of two
dots printed simultaneously to obtain a 720 dpi resolution. The multi-value data of
the pixels processed by the printer driver for color correction, etc., is assigned three
values (no printing, single-dot printing, two-dot printing) for each pixel. In the case of
two-dot printing, the second dot is printed in the 720 dpi position. As a result, this
method enables the printer to achieve high degree gradation printing.
BJ
1/720 inch
Add Dots
Delete Dot
4-5
Part 4: Technical Reference BJC-2000
4-6
BJC-2000 Part 4: Technical Reference
4-7
Part 4: Technical Reference BJC-2000
4-8
BJC-2000 Part 4: Technical Reference
Carriage
Sheet Feeder
BJ Cartridge
Purge Unit
2) Purge unit
Driven by the carriage motor, the purge unit helps to maintain high-quality printing
by capping and wiping the BJ cartridge’s bubble jet face. It ensures that the ink in
the nozzles is ejected easily.
When the printer is not in use, the purge unit caps the BJ cartridge’s nozzles for
protection.
3) Carriage
Driven by the carriage motor, the carriage moves horizontally across the paper.
Through the carriage ribbon cable, the printing signals from the logic board are
transmitted to the BJ cartridge in the carriage.
By controlling the purge unit's slide lock pin, the carriage controls the engagement
of the paper feed motor’s drive power between the paper feed/purge unit and the
sheet feeder.
4-9
Part 4: Technical Reference BJC-2000
3.2 BJ Cartridge
3.2.1 Black BJ cartridge structure
The black BJ cartridge consists of a 128 nozzle print head and integrated ink
cartridge.
1) Cartridge cover
The plastic cover is attached to the cartridge body to prevent the ink from leaking
inside the cartridge.
As the ink is consumed, the pressure inside the cartridge decreases in relation to the
atmospheric pressure. This makes it harder for the ink to be supplied to the head.
To prevent this, the cartridge cover is provided with a pressure adjusting hole for
maintaining constant pressure inside the cartridge body.
2) Ink sponge
The sponge is soaked with black ink. It is compressed and stored in the cartridge
body.
3) Cartridge body
The plastic case connects the ink sponge with the bubble jet head unit via the ink
filter.
Ink Sponge
Ink Filter
Label
Cartridge Body Pressure Adjusting Hole
Aluminum Plate
4-10
BJC-2000 Part 4: Technical Reference
2) Ink sponges
Each ink color (black, cyan, yellow, magenta) is soaked in its own respective sponge.
The cyan, yellow, and magenta ink sponges are compressed and stored in the same
color ink cartridge body.
3) Ink suppliers
These supply the ink from the ink sponges to the cartridge’s joints at a constant
pressure.
5) Rubber sheets
This sheet seals the joints between the ink cartridge and BJ cartridge.
Cartridge Cover
Ink Sponge
Ink Passage Section Holder
Ink Supplier
Aluminum Plate
136 Bubble Jet Nozzles Label
Signal Contact
Faceplate Ink Cartridge Body
Bubble Jet Head Unit
Figure 4-8 Color BJ Cartridge Structure
4-11
Part 4: Technical Reference BJC-2000
2) Ink sponges
Each ink color (black, cyan, yellow, magenta) is soaked in its own respective sponge.
The cyan, yellow, and magenta ink sponges are compressed and stored in the
cartridge body.
Ink Filter
Ink Sponge
4-12
BJC-2000 Part 4: Technical Reference
The print head’s heater board uses semiconductor technology with the
NOTE heater and circuitry built on a silicon plate.
This silicon plate, which contains electrical circuitry, is attached to an
aluminum base. The plastic cover, which is shaped to fit the nozzles, is
also attached.
Signal Circuit
Print Board
Extra Fine Wire
Connecting Section
Protection Bond of Wire
Connecting Section
Silicon Plate
Aluminum Plate
Heater Plate
Bubble Jet Nozzle
4-13
Part 4: Technical Reference BJC-2000
2) Nozzle arrangement
The bubble jet nozzles are arranged 1/360 inch apart in a vertical array.
The black BJ cartridge has 128 nozzles. On the color BJ cartridge, the first 24
nozzles are for yellow ink, the second 24 nozzles are for magenta ink, the third 24
nozzles are for cyan ink, and the remaining 64 nozzles are for black. The color BJ
cartridge has a total of 136 nozzles.
Nozzle 1 Nozzle 1
Yellow Nozzles 1 to 24
Magenta Nozzles 25 to 48
Cyan Nozzles 49 to 72
Photo BJ Cartridge
Figure 4-11 Nozzle Arrangement
4) Circuit diagram
16
128
HDATA
128bit
Tr.
113
114 Array
127
HCLOCK 128
HRES
Delay
HLATCH
113
HVdd
HVss 114
DIODE A 115
Head
Temperature 116
DIODE K Sensor
ID0 127 Heater
ID1 128
128
4-14
BJC-2000 Part 4: Technical Reference
HTB
HENB<1>
Heater 1A
HENB<2>
HENB<3> Heater 1B
HTC
Heater 2A
HENB<0> HTD
Odd ENB Heater 2B
Even ENB 272-bit
SEL1 Tr. Heater 3A
SEL2 Array
BENB3 Heater 3B
0 BE0
BE1 Heater 4A
BENB1 1
BE2
BENB2 2 Heater 4B
2-4 Block Enable Decoder BE3
3
136-bit Shift
Resistor 136-bit Latch Heater 8A
1
2 Heater 8B
3
4 Heater 9A
8 Heater 9B
9
16 Heater 16A
17
Heater 16B
72
73 Heater 17A
Heater 17B
135
136
HDATA Heater 72A
HCLK
HRES Heater 72B
HLATCH
Heater 73A
DIODE A Head
Temperature Heater 73B
Sensor
DIODE K Heater 135A
HVdd
Heater 135B
GNDL
Heater 136A
ID0 Color BJ Cartridge Heater 136B
ID1
(Multi-drop)
· Sub-Heater
This heater maintains the optimum conditions in the nozzle for ink ejection.
4-15
Part 4: Technical Reference BJC-2000
· Rank resistor
To execute optimum heat control of each BJ cartridge, production-related deviation
in heater characteristics is classified into 13 types which are identified by changing
the rank resistance. From the MPU & Printer Controller's analog port, the MPU
detects the different rank resistances as voltage values and converts them from
analog to digital for detection. The heater's characteristics are thereby recognized.
· Cartridge ID
The BJ cartridge type (color or black) is recognized, through combinations of ID0,
ID1, and INKS2.
4-16
BJC-2000 Part 4: Technical Reference
2) Cleaning function
To maintain high print quality, the purge unit cleans the print head at the following
times:
• After the AC power cord is connected.
• After the BJ cartridge is replaced.
• After the ink cartridge has been replaced.
• When printing starts after more than 72 hours have passed since the last cleaning
(if a color BJ cartridge is installed, after more than 24 hours have passed for the
first-time cleaning only).
• When the printed dot count exceeds the specified amount.
• When the color BJ cartridge is left at the cartridge replacement position for over 10
minutes.
• When cleaning is executed by button operation.
The cleaning operation includes the wiping of paper bits and ink residue adhering to
the print head's face plate. It also sucks out ink from the print head to refresh the
inside of the nozzles with fresh ink.
Approximate Ink
With a Color BJ Cartridge/ Photo BJ Cartridge
Consumption
During color BJ head replacement 0.3g
After AC power cord connection 0.3g
When printing starts after more than 72 hours since the last cleaning 0.3g
(also after the first 24 hours as for the initial cleaning)
During ink cartridge replacement 0.6g
When left at cartridge replacement position for over 10 minutes 0.6g
When the dot count exceeds the specified count 0.6g
Button pressed for cleaning 0.3g
4-17
Part 4: Technical Reference BJC-2000
2) Wiper unit
When the carriage moves from left to right, the wiper retracts so that it does not
touch the head. However, when the carriage moves from right to left, the wiper wipes
ink from the BJ cartridge's face plate at the following times:
Once every 60 seconds (or when the specified dot count is reached) during printing,
when the paper pick-up operation ends, when the recovery operation ends, and
when the cap is opened or closed.
3) Capping unit
The capping unit has a rubber cap. When the carriage moves to the home position,
the cap is pressed against the print head's face plate.
Also, since the cap is connected to a pump, the cap sucks ink from the BJ cartridge
during the cleaning operation. The ink which has been sucked out is sent to the
base cover unit's waste ink absorber.
6) Ink shield
The ink shield stops ink splattering when the wiper unit wipes off ink.
Wiper Unit
Capping Unit
Ink Shield
4-18
BJC-2000 Part 4: Technical Reference
3.4 Carriage
3.4.1 Carriage functions
1) Print head installation
BJ cartridges are attached mechanically and connected with electronic circuitry to
the carriage.
2) Carriage driving
Driven by the carriage motor and carriage belt, the carriage moves across the paper
horizontally.
Contact Point
Locking Lever Carriage Drive Section
Home Position Sensor
Carriage Belt
Carriage Shaft
BJ Cartridge
Paper Feed Motor Power Transmission Section
4-19
Part 4: Technical Reference BJC-2000
2) Carriage driver
The stepping-type carriage motor drives the carriage horizontally across the paper
with the carriage belt. After the photo interrupter's home position sensor behind the
carriage detects the home position edge as the initial position, the carriage is
controlled by the stepping pulse sent to the carriage motor.
The carriage motor is driven by a one to two-phase exciter at a fixed current.
A mechanical shift occurs during the bi-directional non-continuous printing in the
paper feed direction. After the bi-directional carriage shift for each mode, the
slightly-off timing of the detected home position edge is adjusted automatically by
delaying the ejection of ink. The slightly-off timing of the detected home position
edge is adjusted with software and thereby corrected automatically. During the
initial operation, HQ mode is corrected. For the other modes, the misalignment is
measured and corrected before printing starts.
Right Position
Left
Right
Left Position
4-20
BJC-2000 Part 4: Technical Reference
Purge Unit
Feed Direction
Slide Arm
Pump
Operation
Direction Locking Hole
Sheet Feeder Drive Paper Feed Drive Position Purge Drive Position
(Lock Position)
4-21
Part 4: Technical Reference BJC-2000
BJ Cartridge
Flag
Paper End Pick-Up Roller
Sensor
Spur
Pressure Roller
Eject Roller
Feed Roller
Transmission Roller
4-22
BJC-2000 Part 4: Technical Reference
The initial position of the pick-up roller is detected when the flag is sensed by the
pick-up roller sensor on the logic board.
When paper is sensed by the paper end sensor for over a second, it is fed
automatically until it reaches the starting position for printing.
When the paper pick-up operation is executed, if no paper is sensed, it is executed again. If
the paper is still not sensed, it is assessed as a paper feed error.
Paper
Pick-Up Roller
Paper Separater
4-23
Part 4: Technical Reference BJC-2000
J2
Carriage Motor J1 DOOR Switch
RESET Switch
Control ROM
Paper End Sensor
Pick-Up Roller Sensor
J4
J5
J3
AC Adapter
4-24
BJC-2000 Part 4: Technical Reference
X0
X1
RES
AD0-15
A1-21
D0-15
A0-18
CS0 CE
Parallel Interface
Control ROM
DRAM Bus DRAM
1-Mbit
MA0-9
MA0-9 A0-9
MD0-15
8-Mbit
LA(P90), LA(P91)
LB(P92), LB(P93)
Driver IC PM Paper Feed Motor
HVH
HVDD
Scanner Cartridge
(Option)
BJ Cartridge
VHC,CVDC
Black BJ Cartridge Scanner Controller
Heater (128 nozzles) CCD
Color BJ Cartridge LEDs (R,G,B)
Heater (136 nozzles)
Sub-Heater
Temperature Control
Heater
Head Temperature
Sensor
Rank Resistor
Mechanism Cartridge
Control Control
VH (+24.0VDC)
Temp.
AC Adapter
J1
AC Inlet
Bi-Directional
Interface Control Switch Detection
J2 RESET Button
ELECTRICAL SECTION
Figure 4-22 Printer Block Diagram
4-25
Part 4: Technical Reference BJC-2000
Built-in CPU
The 16-bit CPU operates in synchronization with a 20 MHz external clock input.
Address bus
The 21-bit address bus port is connected to an 8 M-bit control ROM. The controller
synchronizes with the read signals output by the MPU and Printer controller.
Data bus
Like the address bus, the 16-bit data bus port is connected to the 8 M-bit control
ROM.
A-D converter
The following analog signals are detected after they pass through the built-in A-D
converter:
AN0: The printer's internal temperature is detected by the thermistor on the logic
board.
AN1: The head temperature is detected by the head temperature sensor in the BJ
cartridge.
AN3: The head rank is detected by the rank resistor in the BJ cartridge.
Interface controller
The interface controller receives, from the computer, 8-bit parallel data which is
synchronized with the data strobe pulse (STROBE) through the BUSY/ACKNLG
handshake. It also controls other interface signals.
The data received through the interface is stored in the DRAM's receive buffer and
analyzed by the MPU.
When the printer initialization signal INIT is input through the interface to the
printer controller, the printer controller outputs a BUSY signal. Also, after INT1 is
output to the MPU and print data in the print buffer is printed, the printer is
initialized.
DRAM controller
The DRAM controller controls the 10-bit address/16 bit data bus of the 4 M bit
DRAM, and also performs the read/write control, and refresh control.
4-26
BJC-2000 Part 4: Technical Reference
Buffer controller
The buffer controller automatically writes the received data to the receive buffer in
the DRAM, manages the remaining capacity of the print buffer, and clears the data
after it is read.
I/O port
Signals for the setting statuses determined by the RESET button, cover open switch,
head temperature sensor, head ID, paper end sensor, home position sensor, and
pick-up roller sensor are input through the input ports.
Signals for operations such as BJ cartridge detection and head-driving voltage
control are output from the output ports.
3) DRAM (IC5)
Controlled by the MPU & Printer controller, the 4 M-bit DRAM is used as a print
buffer and working area.
4) Reset IC (IC2)
This IC detects the power voltage when power on or instantaneous power failure
occur and resets the MPU & Printer controller.
5) EEPROM (IC1)
Controlled by the MPU & Printer controller, the 1 K-bit EEPROM (Electrically
Erasable and Programmable ROM) stores various function settings such as the total
count of printed sheets and the total waste ink amount.
4-27
Part 4: Technical Reference BJC-2000
5. SENSOR FUNCTIONS
The printer has a pick-up roller sensor, paper end sensor, home position sensor (purge
sensor), printer temperature sensor, and head temperature sensor.
Furthermore, the EEPROM counts and records the waste ink absorption amount. When
the waste ink absorber becomes full, the waste ink absorption amount indicates an
error.
Flag
Home Position Sensor (Purge Sensor)
Head Temperature
4-28
BJC-2000 Part 4: Technical Reference
4-29
Part 4: Technical Reference BJC-2000
6. SCANNER CARTRIDGE
6.1 Scanner Cartridge Overview
The scanner cartridge is a replaceable scanner unit that carries a one-line 128 pixel
CCD. The scanner separates each of the three RGB primary colors of the LED by
scanning the same line three times. The color image is output by 8-bit signals, 256
gradation in each RGB color. For a monochrome image, the image is lit with a green
LED and scanned once to output either an 8-bit or 2-bit signal. The maximum
scanning resolution is 360 dpi ✕ 360 dpi.
The light source LED within the scanner lights up and illuminates the document on the
platen. The light rays hit the image and, using an imaging lens, the reflected light rays
are converged onto the CCD sensors. The converged light rays are converted to analog
signals by the CCD. After the analog signals have been converted to digital signals by
the scanner controller, the scanned image is processed, and the image data is sent to
the computer via the printer's bi-directional Centronics interface.
Scanner Cartridge
Image Processing
+24V DC
+5V DC A/D Converter (10Bit)
Analog Signal Control
Amplifier
Sensor Control
Documents
Scanning
4-30
BJC-2000 Part 4: Technical Reference
Slit
CCD Mirror
Field Lens
Imaging Lens
26
CCD
Mirror
PCB
Imaging Lens Field Lens
Diffusion Board Scanning
Illumination Lens Document
LEDs
LEDs Platen
Diffusion Board Illumination Lens
2) Illumination lens
This "D" shaped lens converges the light from the LED light source.
3) Diffusion board
The light intensity of the LED is brighter at the center than at the ends. The
diffusion board allows even distribution of light onto the document.
4) Field lens
This lens prevents any magnification reduction caused by paper gaps when scanning
a lifted or bent document.
5) Imaging lens
This lens is used for forming an image of the light rays converged by the field lens
onto the CCD.
6) Shading board
The shading board with a slit at the front surface of the CCD is used to prevent
crosstalk generated in areas adjacent to high contrast areas.
7) CCD
The scanner cartridge uses a semiconductor type, one-line 128 pixel CCD (Charge
Coupled Device). Depending on the light amount of the image formed on the CCD,
electric voltage signals are sent to the scanner controller as image signals.
4-31
Part 4: Technical Reference BJC-2000
8) Scanner controller
The scanner controller is an IC that controls the CCD and processes the analog
signal output from the CCD. The scanner controller also controls the following
image processing:
• Black Level Correction
The black level is set to maximum CCD output.
• A/D Converter
The A/D converter converts the image signals to 10-bit image data.
• Shading Correction
The variation of the image signal is corrected by the shading correction. Due to (i)
the variation of the sensitivities of the CCD sensor elements and (ii) the uneven
distribution of light transmitted through the center and the periphery of the
lenses, variation in image density may occur between each line in the feeding
direction of paper. The scanned data is compared against a standard white data to
even out and correct the density.
• White Balance Correction
Variation in image density, which may occur due to changes in the amount of LED
light caused by temperature change, in the direction of the carriage length, is
corrected.
• Carriage Scanning Direction Resolution Converter
The carriage scanning direction resolution converter converts the resolution of the
output in the scanning direction according to the carriage direction.
• Edge emphasis
• Binary image processing function
The scanner controller has a built-in SRAM used for output buffer memory.
4-32
BJC-2000 Part 4: Technical Reference
6.5 Calibration
Calibration is performed by using the white calibration sheet. In the calibration
process, to create calibration data, data such as the printer's internal temperature,
black level data, and white standard data used as a reference in scanning, are sampled
and then corrected in terms of shading and white balance.
The scanner application retains the past 5 calibration data samples and saves them in
a file.
When a scanning operation is performed, a value from the compiled temperature data
that is within ±5°C of the printer's internal temperature at the time is downloaded to
the scanner controller. The scanner application requests calibration when there is no
compiled data within ±5°C.
4-33
Part 4: Technical Reference BJC-2000
4-34
Part 5
MAINTENANCE
Page
5- 1 1. MAINTENANCE
5- 1 1.1 Parts for Regular Replacement
5- 1 1.2 Consumables
5- 1 1.3 Periodic Maintenance
5- 2 2. SERVICING TOOLS
5- 2 2.1 List of Tools
5- 3 3. GREASE APPLICATION
5- 4 4. DISASSEMBLY AND REASSEMBLY
5- 4 4.1 Disassembly and Reassembly
5- 4 4.2 Disassembly and Reassembly Cautions
5- 5 4.3 Logic Board and Bottom Cover Replacement Cautions
5- 6 5. TROUBLESHOOTING
5- 6 5.1 Troubleshooting
5- 8 5.2 Error Condition Diagnosis
5 -23 6. LOCATION & SIGNAL ASSIGNMENT
5 -23 6.1 Logic Board
5 -25 6.2 Carriage Ribbon Cable
5 -26 6.3 BJ Cartridge & Scanner Cartridge
5 -28 7. CIRCUIT DIAGRAMS
5 -28 7.1 Parts Layout
BJC-2000 Part 5: Maintenance
1. MAINTENANCE
1.1 Parts for Regular Replacement
Level Part
User None
Service personnel None
1.2 Consumables
Level Consumable
User Black BJ cartridge
Color BJ cartridge
Color ink cartridge/ Black ink cartridge
Photo BJ cartridge
Service personnel None
5-1
Part 5: Maintenance BJC-2000
2. SERVICING TOOLS
2.1 List of Tools
Ordinary Tool Use
Phillips screwdriver For removing screws
Blade screwdriver For removing plastic parts
Tweezers For installing and removing coil springs
Multi-meter For troubleshooting
5-2
BJC-2000 Part 5: Maintenance
3. GREASE APPLICATION
Use the special tool to apply grease at the points and amounts shown below.
Belt Holder:
About 20mg (MOLYKOTE PG-641)
5-3
Part 5: Maintenance BJC-2000
5-4
BJC-2000 Part 5: Maintenance
When a waste ink-full error occurs, it can be assumed that the printer has
NOTE printed more sheets than its service life called for. However, this depends on
how many times the cartridge has been replaced and the usage conditions.
When a color BJ cartridge is used, more ink is consumed due to head
maintenance as compared to a black BJ cartridge. Therefore, the waste
ink amount will also be more.
5-5
Part 5: Maintenance BJC-2000
5. TROUBLESHOOTING
5.1 Troubleshooting
5.1.1 Overview
This chapter consists of the following two sections on subsequent pages: “Error
condition diagnosis” for diagnosing the problem when the cause is unknown and
“Symptoms” for resolving problems whose cause is known.
If the cause of the problem is unknown, diagnose the problem. And if the cause is
known, follow the countermeasures to resolve the problem.
4. If there is a problem with the printing quality or paper feeding, first check that the
printer’s installation location and paper meet the required specifications. Also
check that the paper select lever and the paper thickness lever are set correctly
and that the paper is loaded properly.
5. After replacing parts or repairing the printer, be sure to make a test print to
confirm that the problem has been fixed.
If the problem still persists, troubleshoot again while skipping the steps already
executed.
Example 1
No
Print defects ?
Yes
END
1. Replace the ink
cartridge
2. Replace the BJ
cartridge
Print defects
even after No
cartridge
replacement?
END
Yes
1. Replace the · Carriage ribbon cable faulty
logic board
5-6
BJC-2000 Part 5: Maintenance
Example 2
Countermeasure 1: After replacing the BJ cartridge, execute a test printout to check
whether the problem has been fixed.
If the problem persists, execute the next countermeasure step 2 which calls for the
replacement of the logic board.
Printer No
recognizes the
cartridge ?
1. Replace the · Cartridge is faulty
Yes cartridge · Check the cartridge
When replacing the logic board, be sure to check the waste ink absorbers’
ink amount on the rear of the printer base unit. If necessary, reset the
CAUTION
EEPROM.
Refer to Part 3, 2.4 EEPROM Reset (page 3-19) and Part 5, 4.3 Logic Board and
Bottom Cover Replacement Cautions (page 5-5).
5-7
Part 5: Maintenance BJC-2000
START
MPU's RAM/DRAM
check
Temperature sensor
check
Cartridge check
EEPROM check
ROM check
DRAM check
No
OK ?
Yes Waste ink full error Error code : 5B00
No
OK ?
Yes
Home position error Error code : 5000
Printing position
correction operation
No
Correct ?
Yes
Carriage control error Error code : 5100
Next
Page
5-8
BJC-2000 Part 5: Maintenance
Previous
Page
Pick-up roller
initialization
Paper check
Paper Yes
present ?
Paper Yes
present ?
No Paper jam Error code : 1300
No
Correct ?
Yes
Printing operation error Error code : 5C00
Cartridge check
Is cartridge No
installed ?
· Frontcover is closed.
END
5-9
Part 5: Maintenance BJC-2000
BJ cartridge
reinstallation
Any error No
display ?
Yes END
1. Replace BJ cartridge
3. Replace carriage
unit
5-10
BJC-2000 Part 5: Maintenance
No
Correct ?
Yes Repair/replace faulty parts
No
Correct ?
Yes
Carriage motor check
Correct ? No
Yes
Replace carriage motor
5-11
Part 5: Maintenance BJC-2000
No
Correct ?
Yes
Error occurs ?
No
END
No
Correct ?
Paper feed check When the pick-up roller turns, is the paper fed
properly from the sheet feeder?
No
Correct ?
Separation Sheet
Rubber Ring
5-12
BJC-2000 Part 5: Maintenance
Pick-Up Roller
Pick-up roller sensor
flag check Paper Sensor Arm
Check for pick-up roller sensor flag
deformation or damage.
No
Correct ?
No
Correct ?
No
Correct ?
Replace paper end
Yes sensor arm
Repair/replace the
faulty part
No
Correct ?
END
5-13
Part 5: Maintenance BJC-2000
5-14
BJC-2000 Part 5: Maintenance
BJ cartridge
removal/installation
Error No
displayed ?
Yes
END
· Faulty BJ cartridge connection
Yes
Correct ?
No
END
2. Replace BJ cartridge
No
Correct ?
Yes Repair/replace faulty part
5-15
Part 5: Maintenance BJC-2000
No
Correct ?
Yes 1. Repair/Replace faulty
part
Sensor Arm
No
Correct ?
5-16
BJC-2000 Part 5: Maintenance
b) Symptoms
<Symptom> The printer does not perform initializing even
1. The Power Does when the AC plug is connected.
<Cause> The AC adapter and/or control board is faulty.
Not Turn On
<Measure>
START
DC plug output
voltage check +24VDC +5VDC
GND GND
Is it output No
correctly ?
Replace the AC adapter
Yes
5-17
Part 5: Maintenance BJC-2000
Does the
printer No
recognize the
cartridge ? · Cartridge is faulty.
1. Replace the
cartridge · Check the cartridge.
Yes
29 28
26 25 24
21 22 23
20
27
19 18 17 16
15
11 12 13 14
3
10
9 8 7
4 6 5
2 1
5-18
BJC-2000 Part 5: Maintenance
No
Print defects ?
Yes
END
Print defects
even after No
cartridge
replacement?
END
Yes
1. Replace the
logic board
2. Replace the purge · Purge unit faulty
unit
3. Replace the carriage · Carriage ribbon cable faulty
unit
5-19
Part 5: Maintenance BJC-2000
Execute a test print While the printer is on, double-click the RESET button.
A nozzle check pattern will be printed out.
No
Print defects ?
Yes END
Blotches and
stripes still appear No
after cartridge
replacement ?
END
Yes
Conduction of carriage
ribbon cable check
Conduction No
cutoff ?
Yes
Replace the purge unit
5-20
BJC-2000 Part 5: Maintenance
5 Faulty Printing
<3>: Other
Print Problems
5-21
Part 5: Maintenance BJC-2000
Set the printer offline While the printer is on, double-click the RESET button.
and execute a test print The nozzle check pattern is printed out.
No
Print normal ?
Yes
Replace the logic board
Check the computer
and printer's settings:
· Printer driver settings
· Font
No
Settings correct ?
1. Replace the
interface cable
2. Replace the logic · Interface connector is faulty
board · Printer controller is faulty
· MPU is faulty
5-22
BJC-2000 Part 5: Maintenance
31
4
32
J3
1
J5
1 2
J1
1
1 19
1
J4 J2
5
18
36
5-23
Part 5: Maintenance BJC-2000
5-24
BJC-2000 Part 5: Maintenance
32 31
32
30
29 25 24 16 14 6 5 1
28 26 23 17 13 7 4 2
27 22 18 12 8 3
21 19 11 9
20 15 10
Pins 1 to 29 on the contact pad of the BJ cartridge and scanner cartridge are arranged to
correspond respectively to pins 1 to 29 on the carriage ribbon cable.
Connector pins 10 and 29 are used to detect whether or not a cartridge is installed.
Connector pins 11, 12 and 13 (ID0, ID1 and INKS2) are used to recognize the cartridge
type as shown in the table below.
5-25
Part 5: Maintenance BJC-2000
BJ Cartridge
29 28
26 25 24
21 22 23
20
27
19 18 17 16
15
11 12 13 14
3
10
9 8 7
4 6 5
2 1
Scanner Cartridge
5-26
BJC-2000 Part 5: Maintenance
Scanner cartridge
No. Signal Type Description (Ref. BJ Cartridge)
1, 2 LAMP G ... GND for LED VHG
5, 6 V LAMP ... LED drive voltage (+24Vdc) HVH
9 TOP. S OUT Scanner detection GND TOP
10 DIA. S ... Scanner detection OPEN DIODEA
11 ID0 IN Not used ID0
12 ID1 IN Not used ID1
14 Vss GND GND HVss
19 COM 0 (REN) IN Register enable Odd ENB
20 COM 1 (RWR) IN Register write clock signal BENB1
21 COM 2 (RDT) IN Register data signal BENB2
22 COM 3 (N.C) ... Not used BENB3
23 Vdd ... IC driver voltage (+5 Vdc) HVdd
24 S CLOCK OUT Scan data transfer signal HCLK
25 S SYNE IN Line start signal HLATCH
26 S RES OUT System reset signal HRES
28 S DATA OUT Scan data HDATA
29 C. CHK OUT HScanner detection OPEN DIODEK
5-27
Part 5: Maintenance BJC-2000
7. CIRCUIT DIAGRAMS
7.1 Parts Layout
7.1.1 Logic board
5-28
BJC-2000 Part 5: Maintenance
8 7 6 5 4 3 2 1
+5V RES Oscillator LOGIC BOARD 01
M62781GP 1M,1/16W R6
1K,1/16W
IC9 X2
22,1/16W
R5
+5V R7
P51592EMT 1 IN OUT 2 CSTCV22.11
MXJOHI
IC2 GND
3
1
OUT OUT
3 STB
<02-E8> F
1 GND
4 2 GND 8 IFD[7....0]
Vout <02-F8>
C116
3
1
2
4
5
6
7
C115 MaRes Vcc ACK <02-E8>
0.1m,25V 1000p,50V 2 3 BUSY <02-E8>
PE <02-E8>
SLCT
CRSTBY RESET IC JP1
C2
0.1m, AFXT
<02-E8>
<02-E8>
EEPROM (1Kbit) 3.3K,1/16W
CP10 +5V 1 2 25V BZ( NC) INIT <02-D8>
1000p,50V
0.1m,25V
IC1
2
R3 FAULT <02-E8>
C109
5-29130AFJ-TB
CP16
CP15
CP14
CP13
C100
CP12
CP11
SELIN
195 10K,1/16W
+5V
CP8
CP7
+5V <02-E8>
CP9
1
+5V IFC
1 8 <02-F8>
NC TEST 21 21 A[21....1]
196 R4
2 7
VCC GND 16 16 AD[15....0]
3 CS D0
6
208
207
206
205
204
203
202
201
200
199
198
197
194
193
192
191
190
189
188
187
186
185
184
183
182
181
180
179
178
177
176
175
174
173
172
171
170
169
168
167
166
165
164
163
162
161
160
159
158
157
4 +5V
SK D1 5
+5V
CONTROL ROM (8Mbit) E
TMDD2
TMDD1
TEST
PE3
IFD2
IFD3
VDD17
IFD4
IFD5
IFD6
IFD7
PE2
PA4
PA3
VDD20
VSS19
PA2
PA1
PA0
P86
P83
P37
P34
VSS18
X0
X1
VDD19
VSS17
RES
P71
SCLK
TXD
RXD
STB
VDD18
VSS16
IFD0
IFD1
VSS15
ACK
BUSY
PE
SLCT
VDD16
VSS14
AFXT
INIT
FAULT
SELIN
P64
VSS13
VDD15
C101 C108
RD0 156 1000p,50V +5V
0.1m,25V 1
RD1 2
PE4 VSS12 155 DILB42P-BJ
PE5 VDD14 154 21
RCS 3 IC4
R1 3.3K,1/16W
26 131 1
<02-D3> BENB1 BENB1 A1 130
11 21
D11 VDD 22
27 C107
VDD3 VDD11
NTHSG2H408473JD5TE
MD15
MD14
MD13
MD12
MD11
VDD5
MD10
VDD6
VDD7
VSS5
VSS6
VSS7
HWR
6 35
LWR
MD0
MD1
MD2
MD3
MD4
MD5
MD6
MD7
MD9
MD8
CAS
RAS
MA0
MA1
MA2
MA3
MA4
MA5
MA6
MA7
MA8
MA9
Vss
P61
P62
P63
P72
P73
P70
P90
P91
P92
P93
P94
P95
Vcc
OE
4 11
X1
X2
7 DO12 34
5 DO5
8 33 10
DO6 DO11
6 9 32 9
53
54
55
56
57
58
89
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
+5V DO7 DO10
7 10 31 8
DO8 DO9
CP17 11 30 CP18
NC NC
LA <02-D5> MLW 12 29 MLW
LW NC
0
LA 13 28
10 1000p,50V
CAS
7
5
3
1
MUW
C105
FBA1
1000p,50V
CAS
C104
<02-D5> UW
2
3
4
5
6
7
8
9
1
LB RAS 14 DE 27 MDE
<02-D5> 9 RAS 8
FB1 LB 15 26
8
6
4
2
R11 <02-D5> A9 A8
7
10 MA[9....0] 0 16 A7 25
<01-C3> 1M,1/16W A0
6
11
1 24
15
14
12
13
17
0
2
3
4
5
6
7
9
8
1
16 MD[15....0]
RAS <01-C3>
<01-C3>
Oscillator 2 18
A1
A2
A6
A5 23 5 A
CR[3....0] 3 19 22 4
3
22,1/16W
2
1
4
X1
0
A3 A4
R10
C5TCV20.00MXJ0HI
5-29
BJC-2000 Part 5: Maintenance
8 7 6 5 4 3 2 1
+5V LOGIC BOARD 02
1
3
<01-F4> IFC Q1
CNH
FN1A4P +5V 0.1m,50V 100K,1/16W
2 Pin No.1 to 29 : to Cartridge
R20
Vif CNIF C302 R41 ( Pin No.30 to 32 : to Home Position Sensor )
IFD[7....0] C10 <36pin> R39
<01-F4> 47K,1/16W
33m,50V
Vif
3.3K,1/16W
J2 +5V
C301
2200m,35V
47K,1/10W J5 F
RA1 FBA10 RA4 R40 3 1 D4 0.1m,50V
100.0.0625
0 1 2 1 2 2
2 D1 RA6 2 25J3257 10K,1/10W C303
1 3 4 3 3 7 2 100K,1/16W 5 HVH
4 8 VH-G
2 5 6 5 6 4 3 D2
6
<01-B7> VHC 3
2.7K,1/16W ZDA1 6 HVH
4 D3 5 D3 1 1
3 2 1 RESET(SW1) 5
7 8 7 8 5 RESET 4 3 TSW1 <01-D7> FAIL4M R46
5 D4 R43 1 2 1 VHG
4 1 2 1 2 6 COVER 1 2 COVER(SW0) 2 1 TSW0 <01-D7> 3
6 D5 VH-G 3 4 2
5 4 7 VHG
3 3 4
7 D6 2 D6 2
6 5 6 5 6 8 C23 WHEAT 3
25B14430 NNCD27G VH-G
8 D7 C22 <01-B7> 7
7 7 8 7 8 9 0.01m,50V D5 1 W-HT
Vif 9 D8 0.01m,50V FAIL4M
RA2 1K,1/16W
FBA11 R29 VH-G 3
R28 R44 HT0
R30 <01-B7> MCHO 100,1/10W D7
not mounted
1K,1/16W 100,1/16W 1K,1/16W 4 HT1
R100,R101
25K1772
R21 R22 FB10 1K,1/16W Control Buttons R45
R101
R100
<01-F4> STB 1 STB 10K,1/16W +5V FB12
10.0.0625 C11 VH-G 1
RA3 470m,50V FBA12 Vif RAS
VM CNLF <01-D7> CVDC 3 C29
BUSY 1 2 1 2 2 BUSY D8 2 0.1m,25V
<01-F4>
<01-F4> ACK 3 4 3 4 3
11
10 ACK
C204 J4 FPIA4M 23 HVdd
E
PE 5 6 5 6 4 0.1m,50V 3 FB11
<01-F4> 12 VM R47 14 HVdd
SLCT 7 8 7 8 5
PE C203 + 47K,1/16W
HVdd <02-E2,
<01-F4> 13 SLCT 100m,35V
FAULT R23 10,1/16W 1 2 8 02-C3>
<01-E4> 32 FAULT 2.2K.0.0625 RA9 FBA14
SELIN R24 1K,1/16W 3 4 9
<01-E4> 36 SELIN RA8 VM-G <01-D7> HCLOCK 1 2 1 2 24 HCLOCK
AFXT R25 1K,1/16W 5 6 7 <01-A4> LA 2 1 1 3
<01-F4> 14 AFXT LFB <01-D7> HDATA
3 4 4 28
INIT R26 1K,1/16W 7 8 6 LA 4 3 5 HDATA
<01-F4> 31 INT <01-A4> LFB <01-D7> HLATCH 5 6 5 6 25
LB 6 5 2 1 HLATCH
<01-D7> HRES
R27 <01-A4> 7 8 5 7 8 26
FBA13 LB 8 7 LFA HRES
100,1/16W 15 N.C. <01-A4> 4 2
ZDA2
LFA
R31 34 N.C. RA10 3 4 NNCD6.8G
C12 C13 C14 C15 C16 C17 C18 C19 C20 3.3K,1/16W R32 HENB1 1 2 15
<01-C7>
7
5
3
1
0.01m,50V 50V,33 m 50V,33 m 50V,33 m 50V,33 m 390,1/16W 1 HENB0(Y)
+5V E <01-C7> HENB2 3 4 17
50V,33 m 50V,33 m 50V,33 m 50V,33 m 18 RA7 2 HENB1(M)
+5V-PULL UP 4.7K.0.0625 B <01-C7> HENB3 5 6 27
4
2
6
35 3 1 5 HENB2(C)
C <01-C7> HENB0 7 8 18
4 2 ZDA4 HENB3(B)
Centronics I/F 19 STB-GND B
CNPW VH VM 20 D1-GND
5
6
C RA11
3 4 NNCD6.8G D
J1 21 D2-GND
7
B <01-C7> BENB1 3 4 20 BENB1
FU1
22 D3-GND
8
C <01-C7> BENB2 5 6 21 BENB2
1 23 D4-GND B <01-C7> BENB3 7 8 22 BENB3
VM,VH 24 D5-GND 9 1 2 1 5 ZDA3
C205 C
1000p.50V LM13 25 D6-GND
Paper Feed Motor Driver 10
E <01-C7> OddENB 2 NNCD6.8G 19 OddENB
26 D7-GND <01-C7> EvenENB 3 4 16 EvenENB
27 D8-GND
VH-G VM-G 28 ACK-GND Paper IC7 1
RA12
VM-G <01-C7> ID0 2 11 ID0
+5V 29 BUSY-GND Feed STA481A <01-C7> ID1
3 4 ZDA5 12 ID1
30 INT-GND 5 6
Vcc
2 33 S-GND Motor 7 8
1
2
5
+ C133
16 S-GND 3 4
3
GND 100p.35V <02-E2,02-B2> HVdd
4 FB13 ZD3 C132 17 F-GND 120K,1/16W R50 NNCD6.8G
GND RD6.8583
1000p.50V <01-D7> INKS1
<01-D7> INKS2
R48 100,1/16W R51
120K,1/16W
8 INKS1
13 INKS2
C
VSLCT - L VM,VH - 24.0V R49 +5V
100,1/16W R53
33,1/16W
R52 510,1/10W
CNCR <01-B7> HRANK
C26 ZDA6
9 TOP
J3 CR[3....0] 4 Approx.46.5W/ 470K,1/16W. <01-B7> TOPC 0.01m,50V 2 1 5
CRA 1
<01-A6>
PWMA
Carriage Motor phase 0.5% +5V D9
3
1
2
<01-A6> R54 FAIA4M 3 4
CRA 2 PWMB 0.5%
<01-A6>
CRB 3 CHSMI 33K,1/16W. 10 DIODEA
<01-A6> R57
CRB 4 CRSTBY Approx.8.9W/ +5V 100K,1/16W. +5V R60 NNCD6.8G
<01-A6> +5V
phase 0.5% 180K,1/16W.
Carriage Motor Driver R55 R59 0.5%
8_ 2 1K,1/16W. 29 DIODEK
100K,1/16W. 8_ 6
<01-C7> DTH 1
R58 7 R62 <02-E2,02-C3> HVdd
+5V C131 +3 +5 R61 0.5% ZDA7 B
IC8 4 R56 12K,1/16W. IC8 4
IC6 +5V 0.1m,25V
NJM2904M 0.5% 0.5% NJM2904M
0.5% 1 5
VM MTD2002F +5V 1
100K,1/16W. 2
<01-B7> SNC
+5V 3
3 4
D10 2 7.5K,1/16W.
1 28
R37 22K,1/16W
R34 0.51.1/4
14 15
+
Vss Vcc
C130
C21
2200p,50V
390,1/10W 39K,1/16W
RRS A
<01-B7>
0.1m,25V
C201 C202 R35 PS2 R69 C25
100m,35V 0.1m,50V EE-5X1025 10K,1/16W 100m,50V
0.1A
5-30
The printing paper contains
70% waste paper.