Easidew On-line Hygrometer

Users Guide

March 2007 Manual No.97094 12 Pages

___________________________________________________________________
KAHN INSTRUMENTS, INC. 885 Wells Road, Wethersfield, CT, USA
Phone: (860) 529-8643 Fax: (860) 529-1895
Web Site: www.kahn.com
E-mail: [email protected]
Easidew On-line Hygrometer Users Guide

TABLE OF CONTENTS

SECTION PAGE

INTRODUCTION

1. PREPARATION 3
1.1 Installing the Monitor 3
1.2 Electrical Power 5
1.3 Sensor Cable Connections 5
1.4 Reviewing/Changing Alarm Settings 6
1.5 Changing Alarm Settings to Above or Below Setpoint. 6
1.6 4-20 / 0-20 mA Output. 7
1.7 Installing the Sensor. 7

2. OPERATION 8
2.1 Sampling Hints 8
2.2 Which Gases to Measure? 8

3. MODBUS RTU COMMUNICATIONS 9

4. MAINTENANCE 9

APPENDIX 1 TECHNICAL SPECIFICATIONS 10

APPENDIX 2 ALTERNATIVE RANGES 11

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KAHN INSTRUMENTS, INC. 885 Wells Road, Wethersfield, CT, USA

 Easidew On-line Hygrometer Users Guide

INTRODUCTION

The Easidew On-line Hygrometer is a continuous, on-line instrument for the measurement of moisture
content in a gas over an operating range of -100°C to +20 °C/-148°F to +68°F dew point. A 4-20/0-20 mA
current output is provided, along with a dual alarm output (a third alarm output is optional).

Our calibration facilities are among the most sophisticated in the world and are traceable directly to the
National Institute of Standards and Technology (NIST) over the range -75 to +20 °C dew point. Our full
range calibration facility extends from -100 to +90 °C dew point.

1. PREPARATION

On delivery, please check that all the following standard components are present in the packing box:

1) Monitor 2) Easidew Sensor 3) Sensor cable assembly

4) Sensor seal 5) Power cable
7) Screwdriver

1.1 Installing the Monitor

The monitor requires an operating environment of 0°C to 50°C/+32°F to 122°F, 0-90 %RH (non-
condensing). The monitor case is designed for panel mounting and is inserted from the front and
secured using the two brackets provided.

Upper Bracket

Lower Bracket

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Easidew On-line Hygrometer Users Guide

For panel mounting, a suitable DIN 1/8 cutout (3.62” x 1.77”; 92mm x 45mm) is required.

3.62”

1.77”

A minimum depth behind the panel of 3.15” (80mm) is recommended (see Figure 1. Case Dimensions).
However, the monitor can be used as a bench mounted device without any special preparation.

max 5mm / 0.19”

Figure 1 - Case Dimensions

Easidew Hygrometer
48mm / 1.8”

°Cdp

°Fdp
AL1

AL2

AT A/M SET
P C

96mm / 3.78” 11.5/ 0.45” 76mm / 2.99”

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Easidew On-line Hygrometer Users Guide

SENSOR
BLUE GREEN
RED ALr2

ALr1 N L
- +
Power
mA Output

Figure 2 - Monitor Connections.

1.2 Electrical Power

The power supply to the monitor is factory set to 85-264V AC, 50/60 Hz.
The connections are: Live (L) pin 24, Neutral (N) pin 23.
Optional supply voltage is factory set to 24V DC
The connections are: (+) pin 24, (-) pin 23.

1.3 Sensor Cable Connections

The sensor cable should be connected to the monitor by its three terminated wires as shown in the
following table. The sensor connector terminations are shown for reference (supplied pre-wired).

Function Power (+16 V nominal) 4-20 mA (Source) Ground

Red Wire Green Wire Blue Wire & Shield
Monitor Pin 4 Pin 3 Pin 1
Sensor Connector
Pin 3 Pin 1 Pin (GND)
(Pre-wired)

The standard cable length is 6 feet. Longer cable lengths can be supplied on request from Kahn
Instruments. Alternatively, users can provide their own cable but must insure that it meets the
requirements listed under Technical Specifications. See Appendix 1.

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Easidew On-line Hygrometer Users Guide

1.4 Reviewing/Changing Alarm Settings

Figure 3 - Monitor Settings.

Alarm set-point values are referred to as ALr1 and ALr2 in the menu. To access the relevant alarm set-
point, press the SET button once for ALr1 and twice for ALr2.

To adjust the set-point press one of the ARROW buttons. The display will now flash the current set-
point. Use the ARROW buttons to adjust to the required value.

Press the SET button and the new value will be saved. Pressing the P button will exit the alarm setting
mode without saving the new value.

Error Messages.
ErrL = Open circuit, Sensor disconnected.
ErrH = Over Range.

1.5 Changing Alarm Settings to Above or Below Setpoint.

Press and hold the P button and the display should read ‘tECH’. Press the SET button and the display
should flash between ‘PinP’ and ‘ConF’.

Press the RIGHT ARROW button 2 times until the display flashes between ‘ALr 1’ and ‘ConF’.

Press the SET button 2 times and the display should read ‘ALt 1’. Press the RIGHT ARROW button to
reveal a flashing value on the display. Using the ARROW buttons adjust the flashing value to ‘0000’ to
alarm above the setpoint or ‘0001’ to alarm below the setpoint.

Press the SET button and the display should read ‘ALH 1’. Press the SET button 3 more times until the
display flashes between ‘ALr 1’ and ‘ConF’.

Press the RIGHT ARROW button to show ‘ALr 2’.

Press the SET button 2 times and the display should read ‘ALt 2’. Press the RIGHT ARROW button to
reveal a flashing value on the display. Using the ARROW buttons adjust the flashing value to ‘0000’ to
alarm above the setpoint or ‘0001’ to alarm below the setpoint.

Press the SET button 4 times followed by the P button to get back to the normal display.

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Easidew On-line Hygrometer Users Guide

1.6 4-20 / 0-20 mA Output.

The 4-20 / 0-20 mA linear output signal is available on the rear panel of the instrument (pins 13 & 14) and
is ranged over –100°C to +20 °C/-148° F to +68° F dewpoint. The Max load resistance is 500 ohms.

1.7 Installing the Sensor.

Remove the plastic protective cap from sensor before installation and retain for future use. The sensor
has a 5/8"-18 UNF mounting thread and can be mounted either in an optional flow-through sensor
sampling block or directly inserted to a pipe or duct. The bonded seal provided is designed for operation
at pressures up to 5000 PSIG when the sensor is fitted using the 5/8” -18 UNF mounting thread and
should be placed over the sensor before it is screwed into the sampling location. Fully tighten to a
minimum torque of 30.5Nm/22.5ft-lbs.

When connected to a stainless steel tubing system, the sensor and sampling block need no additional
support. However, if PTFE tubing is used, it may be necessary to secure the sampling block using a
suitable spring clip or clamp. Kahn recommends a gas flow rate of 1 to 5 liters/minute (2-10 SCFH)
when the sensor is mounted in the standard sampling block. For direct insertion applications, gas flow
can be from static to 10 meters/second (32 ft/second).

Units are in mm

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 Easidew On-line Hygrometer Users Guide

2. OPERATION

Operation of the Easidew On-line Hygrometer is very simple assuming that sensible precautions are
taken to protect the sensor from damage.

1.8 Sampling Hints

Be Sure the Sample is Representative of the Gas Under Test: The sample point should be as close
to the critical measurement point as possible. Also, never sample from the bottom of a pipe – entrained
liquids may be drawn into the sensor.

P
O
Minimize Dead Space in Sample Lines: Dead space in sample lines causes moisture entrapment
points, increased system response times or meas urement errors as the trapped moisture is released
into passing sample gas, causing an increase in partial vapor pressure.

Remove Any Particulate Matter or Oil from the Gas Sample: Particulate matter at high velocity can
damage the sensor. Similarly, at low velocity, they may "blind" the sensor and reduce its response
speed. If particulate, such as degraded desiccant or pipe rust is likely to be present in the sample gas,
use a particulate in-line filter. Kahn Instruments technical sales will be pleased to provide advice.

Use High Quality Sample Tubing and Fittings: We recommend that wherever possible, stainless steel
tubing and fittings be used. This is particularly important at low dew points since other materials have
hygroscopic characteristics and adsorb moisture on the tube walls, slowing down response and, in
extreme circumstances, giving false readings. For temporary applications, or where stainless steel
tubing is not practical, use high quality thick-walled PTFE tubing.

1.9 Which Gases to Measure?

The Easidew On-line Hygrometer is suitable for measurement of the moisture content of a wide variety of
gases. In general, if the gas (in conjunction with water vapor) is not corrosive to ceramics or base metals,
then it will be suitable for measurement by the Easidew On-line Hygrometer.

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 Easidew On-line Hygrometer Users Guide

2. MODBUS RTU COMMUNICATIONS

Implemented within the Easidew monitor is MODBUS RTU communications via RS232. This protocol
offers two-way communication between a P.C. or PLC known as the master to the monitor known as a
slave, enabling read/write access to the monitor’s configurations and parameters.

Connection diagram:

Figure 4 - Transmission specifications:

Interface: RS-232
Communication System: Half Duplex
Data Length : 8 bits
Parity: None, odd, even
Stop Bit: 1, 2 stop bits
Transmission Rate: 1200, 2400, 4800, 9600 and 19200

For more information on the MODBUS RTU COMMUNICATIONS, please contact Kahn Instruments.

3. MAINTENANCE

Routine maintenance of the Easidew On-line Hygrometer is confined to regular re-calibrations of the
Easidew sensor. In most cases, annual re-calibration insures that the stated accuracy of the Easidew
On-Line Hygrometer is maintained.

A true calibration can only be performed by exposure of the moisture sensor to a reference gas of known
dewpoint.

Calibration services are offered by Kahn Instruments. All calibrations are traceable to the National
Institute of Standards and Technology (NIST).

The Easidew can be returned to Kahn Instruments, either directly or via the authorized representatives,
for calibration at 13 points across the range -100ºC to +20ºC/-148°F to +68°F dewpoint.

Easidew sensors are fully interchangeable and can be used with any Easidew On-Line Monitor.
In addition, this interchangeability is not affected by sensor cable length.

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 Easidew On-line Hygrometer Users Guide

APPENDIX 1 TECHNICAL SPECIFICATIONS

Monitor:

Equipment use: Process indicator equipment

Housing & Mounting: 3.78”W 1.8”H x 2.99”D (96mm W x 48mm H x 86mm D)
Plastic housing for panel mounting.
Panel cut out is 3.62”W x 1.77”H (92mm W x 45mm H)
Protection: NEMA 12 (IP65 at front, IP20 at rear).
Weight: Approximately 0.5 lbs. (0.21 Kg.)
Environmental rating: Standard, indoor at an altitude of less then 6500 feet
(2000 meters) with non condensing humidity
Operating temperature: 23°F to +131°F (-5°C to –55°C)
Storage temperature -40°F to +185°F (-40°C to +85°C)
Operating / Storage humidity: 90 % max. (non condensing)
Mode of operation: Continuous
Supply voltage: 85 to 264 VAC 50/60 Hz. (Optional 24V DC).
Alr1 Relay: 3A@250Vac
Alr2 Relay: 5A@250Vac
Alr3 Relay: Optional, consult factory
Analog Output: 4-20mA (or 0-20mA) over the range –148°F to +68°F
(-100°C to +20°C)
Process Display : 20 mm Red 4 digit LED display
LED indicators: AL1, AL2, °C, °F
Power connection: 2 meter, 2 wire.
Sensor cable: Copper braid shielded cable; 4 core 7/0.2 (0.22mm²),
stranded, tinned copper conductors, PVC, insulated, Melinex
taped, Black PVC outer.
Max length 2600 feet.

Sensor:
Type: Kahn Easidew.
Sensor Torque Loading: Minimum 22.5 ft-lbs (30.5Nm)
Calibration range: -148°F to +68°F (-100°C to +20 °C) dew point.
Output: 4-20 mA current source over the entire dew-point range
Interchangeability: Fully interchangeable sensors.
Dewpoint accuracy: ±3.6°F (±2.0°C)
Gas temperature: -40°F to +140°F (-40°C to +60 °C)
Operating environment: 68°F to 122°F (20°C to +50 °C)
Storage temperature: -40°F to +167°F (-40°C to +75 °C)
Temperature coefficients: Temperature compensated.
Operating pressure: 10-6 Bara vacuum to 5000 PSIG.
Flow rate: 2 to 10 SCFH (1 to 5 liters/minute) mounted in standard sampling block
0 to 30 feet/second (0 to 10 meters/second) direct insertion (80µm
sintered guard)
Traceable certification: -75 to +20 °C dew point traceable to NIST
[For dew points < -90 °C: Direct reference to a fundamental cooled
mirror dew point meter]
Environmental protection: NEMA 12/IP65 (Optional NEMA 4 or IP66)
Weight: 0.33 lbs (0.15 Kg)

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 Easidew On-line Hygrometer Users Guide

APPENDIX 2 ALTERNATIVE RANGES

The Easidew monitor can be re-ranged to match the range of the Easidew transmitter.

Ranging of the monitor is achieved by using the following procedure.

1) Press P button and the display will show “tECH”.

2) Press the SET button until the display shows “tPoL”. Press any Arrow button. The display will now
show the current “minimum calibration value”. Use the ARROW buttons to adjust the value to the
minimum range value.

3) Press the SET button until the display shows “tPoH”. Press any Arrow button. The display will now
show the current “maximum calibration value”. Use the ARROW buttons to adjust the value to the
maximum range value.

4) Press the SET button until the display shows “LoL”. Press any Arrow button. The display will now
show the current “minimum display value”. Use the ARROW buttons to adjust the value to the minimum
range value.

5) Press the SET button until the display shows “uPL”. Press any Arrow button. The display will now
show the current “maximum display value”. Use the ARROW buttons to adjust the value to the
maximum range value.

6) Press the SET button.

7) Press the P button twice to return to the dewpoint display.

Re-ranging the Easidew transmitter requires the use of a Communications Kit and Easidew Transmitter
Application Software. The Communications Kit and Application Software are available in two versions,
dependant upon the product code of the transmitter shown on the serial number label. Contact Kahn
Instruments Customer Service Department for details.

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