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    Fork Lift Preventive Maintenance 3 Checklist: Carwill Construction Inc

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    Carwill Tesda
    This document is a checklist for performing preventive maintenance on a forklift. It contains 3 sections for inspecting the forklift from the ground, engine compartment, and inside the cab. The inspector checks over 34 items in total, including lights, tires, hydraulic components, engine fluids and belts, seat, controls, and cleanliness. Any issues are noted in the comments. The checklist also includes a section for preventive maintenance tasks to check the mast assembly, carriage, undercarriage, hydraulic and electrical systems, and to clean parts like the radiator, oil cooler, and air cleaner. Inspectors, mechanics, and engineers sign off after inspection and maintenance is completed.

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    © All Rights Reserved
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    Fork Lift Preventive Maintenance 3 Checklist: Carwill Construction Inc

    Uploaded by

    Carwill Tesda
    20 views2 pages
    This document is a checklist for performing preventive maintenance on a forklift. It contains 3 sections for inspecting the forklift from the ground, engine compartment, and inside the cab. The inspector checks over 34 items in total, including lights, tires, hydraulic components, engine fluids and belts, seat, controls, and cleanliness. Any issues are noted in the comments. The checklist also includes a section for preventive maintenance tasks to check the mast assembly, carriage, undercarriage, hydraulic and electrical systems, and to clean parts like the radiator, oil cooler, and air cleaner. Inspectors, mechanics, and engineers sign off after inspection and maintenance is completed.

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    FL-PM3

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    This document is a checklist for performing preventive maintenance on a forklift. It contains 3 sections for inspecting the forklift from the ground, engine compartment, and inside the cab. The inspector checks over 34 items in total, including lights, tires, hydraulic components, engine fluids and belts, seat, controls, and cleanliness. Any issues are noted in the comments. The checklist also includes a section for preventive maintenance tasks to check the mast assembly, carriage, undercarriage, hydraulic and electrical systems, and to clean parts like the radiator, oil cooler, and air cleaner. Inspectors, mechanics, and engineers sign off after inspection and maintenance is completed.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    20 views2 pages

    Fork Lift Preventive Maintenance 3 Checklist: Carwill Construction Inc

    Uploaded by

    Carwill Tesda
    This document is a checklist for performing preventive maintenance on a forklift. It contains 3 sections for inspecting the forklift from the ground, engine compartment, and inside the cab. The inspector checks over 34 items in total, including lights, tires, hydraulic components, engine fluids and belts, seat, controls, and cleanliness. Any issues are noted in the comments. The checklist also includes a section for preventive maintenance tasks to check the mast assembly, carriage, undercarriage, hydraulic and electrical systems, and to clean parts like the radiator, oil cooler, and air cleaner. Inspectors, mechanics, and engineers sign off after inspection and maintenance is completed.

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    © All Rights Reserved
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    Carwill Construction Inc.

    Trinidad Greenhills,Bugac, Ma-a


    Davao City, Philippines 8000

    FORK LIFT PREVENTIVE MAINTENANCE 3 CHECKLIST


    Operator's Name : Date of Inspection :

    Equipment ID / Asset No. : Job Order No. :

    Odo/Km Reading : Site/Location of Inspection :

    Instructions: Evaluator’s doing inspection should initial each box () as he finds that item is properly functioning, if NOT
    put remarks on space provided.

    NO. WHAT ARE YOU INSPECTING?  WHAT ARE YOU LOOKING FOR?  EVALUATORS COMMENT
    FROM THE GROUND
    1 Lights Broken lamps, lenses, operation
    Condition and cleanliness,
    2 Grab irons, steps, handholds
    damage
    Inflation, leaks, damage, wear,
    3 Tires, rims
    loose lug nuts/valve stems/cap
    Damage, deep cuts, abrasions,
    4 Mast Safety Latch, Mast chains embedded damage chain, proper
    adjustment, not over greased
    Damage (consult 0 & MM for
    5 Sprocket rings and sleeves
    replacement)
    6 Tilt Cylinders, Forks, heels Damage, wear, cracks, weld
    Dirt, debris, tension, excessive
    7 Undercarriage
    damage
    8 Electrical and hydraulic lines Damage, leaks
    9 Hydraulic oil Fluid level
    Hydraulic Cylinders, tubes, Damage, leaks, mounting
    10
    hoses, and fittings hardware
    Fuel level, damage, leaks, drain
    11 Fuel tank
    water and sediment
    12 Lift arms Cracks, welds, debris
    Debris between lift arm and work
    13 Work tool
    tool, damage
    14 Body Structural damage, cracks, welds
    Diesel exhaust fluid (DEF) Tank Fluid Level, check for debris
    15
    (if equipped) buildup
    Loose or missing nuts & bolts,
    16 Over all machine loose guards, cleanliness, fluid
    leaks
    17 Lift & lower Runs smooth & quit, over heating
    ENGINE COMPARTMENT
    16 Engine oil Fluid level, condition of oil
    17 Engine coolant Fluid level
    18 Air filter Restriction indicator (if equipped)
    19 Radiator Fin blockage, leaks
    20 All hoses Cracks, wear spots, leaks
    21 All belts Tension, wear, cracks
    Cleanliness, loose nuts and bolts,
    22 Batteries and hold downs
    connections
    23 Covers and guards Trash or dirt buildup, leaks
    Carwill Construction Inc.
    Trinidad Greenhills,Bugac, Ma-a
    Davao City, Philippines 8000

    FORK LIFT PREVENTIVE MAINTENANCE 3 CHECKLIST


    24 Overall engine compartment Trash or Dirt Buildup, Leaks
    INSIDE THE CAB
    Adjustment height / weight able
    25 Seat
    to reach pedals
    Damage, wear, adjustment, age
    26 Seat belt & mounting
    of seat belt, installation date
    Charge, damage, inspection tag
    27 Fire extinguisher (if equipped)
    current
    28 Windows and mirrors Condition, clean and adjust
    29 Horn, back up alarm, lights Proper function
    All switches, gauges, and Correct operation, damage,
    30
    controls cleanliness
    31 Floor pedals and controls Functional and clear of debris
    32 Cab air filter Dirt, dust
    33 ROPS Damage. Loose mounting bolts
    34 Over all cab interior Cleanliness, free from debris
    PREVENTIVE MAINTENANCE 3 (PM3)
    NO. ITEMS OK NOT OK COMMENTS
    1 Mast Assembly
    2 Carriage Assembly
    3 Undercarriage Parts
    4 Hydraulic Lines & System
    5 Electrical Connections
    6 Electrical System
    7 Fuel Lines
    8 Fuel System
    9 Belt Tension & Condition
    10 Clean Radiator Fins & Core
    11 Clean Oil Cooler Fins
    12 Clean Hydraulic Breather
    13 Clean Fuel Strainers
    14 Clean Air Cleaner
    15 Check Oil & Fuel Leaks

    RECOMMENDATIONS:

    INSPECTED & PERFORMED BY: CHECKED BY: NOTED BY:

    MECHANICS/ELECTRICIAN CHIEF MECHANIC EQP’T. MONITORING ENG’R.

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