80Nm Manual - Aug 13

INSTALLATION AND MAINTENANCE
INSTRUCTIONS FOR THE

80NM COMPACT
SINGLE STATION
WINDSCREEN WIPER SYSTEM
80Nm Manual – Aug 13 Page 1 of 36

CONTENTS
GENERAL INFORMATION AND SAFETY SUMMARY ................................................................... 4
SAFETY PRECAUTIONS ............................................................................................................... 4
INTRODUCTION ............................................................................................................................ 4
VARI-ARC LEVER SETTINGS ....................................................................................................... 4
ABBREVIATIONS AND DEFINITIONS ........................................................................................... 4
DESCRIPTION OF WIPER SYSTEM ............................................................................................. 5
WIPER MOTOR ASSEMBLY - 80NM ............................................................................................. 5
EXPLODED VIEW OF LINKAGE .................................................................................................... 6
ELECTRICAL CONNECTIONS....................................................................................................... 6
WIPER ARM ASSEMBLY ............................................................................................................... 7
WIPER ARM ASSEMBLY ............................................................................................................... 8
INSTALLATION INSTRUCTIONS ................................................................................................... 9
DRILLING DIAGRAM .................................................................................................................... 10
FITTING THE WIPER UNIT .......................................................................................................... 11
FITTING THE WIPER BLADE....................................................................................................... 12
FITTING THE WIPER ARM ASSEMBLY ...................................................................................... 13
VARI ARC UNITS - ARC ADJUSTMENT ...................................................................................... 14
ADJUSTING THE WASH JET SPRAY AREA ............................................................................... 15
ADJUSTING THE WIPER BLADE ANGLE ................................................................................... 15
TROUBLESHOOTING - TABLE.................................................................................................... 16
INTRODUCTION .......................................................................................................................... 16
SAFETY PRECAUTIONS ............................................................................................................. 16
TROUBLESHOOTING PROCEDURES ........................................................................................ 16
TROUBLESHOOTING TABLE ...................................................................................................... 16
TROUBLESHOOTING TABLE - CONTINUED .............................................................................. 17
MAINTENANCE - TABLE ............................................................................................................. 18
INTRODUCTION .......................................................................................................................... 18
SAFETY PRECAUTIONS ............................................................................................................. 18
SCHEDULED MAINTENANCE ACTION CHECK ......................................................................... 18
MAINTENANCE TABLE................................................................................................................ 18
MAINTENANCE TABLE - CONTINUED ....................................................................................... 19
HOW TO CHECK FOR WEAR ON THE ROD END ...................................................................... 19
MAINTENANCE INSTRUCTIONS ................................................................................................ 20
TO REPLACE THE WIPER BLADE .............................................................................................. 21
TO REPLACE THE WIPER ARM.................................................................................................. 22
TO REMOVE THE ENTIRE WIPER MOTOR UNIT ASSEMBLY .................................................. 22
TO REPLACE THE DRIVE CRANK ASSEMBLY .......................................................................... 23
TO REPLACE THE WIPER MOTOR ............................................................................................ 24

TO REPLACE THE TIE BAR ........................................................................................................ 25
TO REPLACE THE LEVER/LINER/SPINDLE SUB ASSEMBLY ................................................... 26
CONTROLLER INSTALLATION INSTRUCTIONS ........................................................................ 27
12V OR 24V MULTI-SWITCH – WIRING & SIZES ....................................................................... 28
12V OR 24V MULTI-SWITCH – OPERATION .............................................................................. 29
12V/24V ROTARY SWITCH - WIRING & SIZES........................................................................... 30
12V/24V ROTARY SWITCH - OPERATION ................................................................................. 31
12V/24V TOGGLE SWITCH – WIRING & SIZES .......................................................................... 32
12V/24V TOGGLE SWITCH - OPERATION ................................................................................. 33
EXTERNAL FITTINGS – ARMS .................................................................................................... 34
EXTERNAL FITTINGS – LINKAGE............................................................................................... 35

GENERAL INFORMATION AND SAFETY SUMMARY
As we will have no influence on the installation of complete windscreen wiper systems if installation
is to be carried out by the customer, we are unable to accept liability for installation errors.
If you require any additional information or any special problems arise which the
installation/maintenance instructions do not treat in sufficient detail please contact Customer
Service at B. Hepworth and Co Ltd directly.
Safety Precautions
CAUTION! BEWARE OF INJURY!
BEFORE WORKING ON THE WIPER SYSTEM, OBSERVE THE FOLLOWING REMARKS
WITHOUT FAIL!
Most wiper motors have a park setting, which permits them to default to the parked position if
connected to the vehicle electrical system, even when the wiper is switched off. FOR THIS
REASON, AT THIS POINT IN TIME, NEITHER MAY THE WIPER ARM BE MOUNTED, NOR MAY
ANY PERSON HAVE HANDS, FINGERS, ETC ANYWHERE NEAR THE WIPER SYSTEM. Even
small wiper motors can neither be braked nor stopped by hand.
NEVER REACH INTO THE AREA OF THE ROD LINKAGE WHEN THE SYSTEM IS RUNNING!
When putting into service (i.e. when connecting the wiper motor to the vehicle electrical system,
even if the wiper switch is in the 0 position), never leave any loose items such as screwdrivers in
the area of the wiper system, as flying objects could lead to injury.
Please ensure the equipment is handled with care. Do not drop or bang the equipment down on a
hard surface taking extra care around the area where the motor shaft is situated. Do not hammer
the motor shaft when installing the equipment, as this will cause the motor gear plate to deform
causing premature failure of the unit.
Introduction
The Windscreen Wiper system utilised is detailed on the following pages. The primary components
that form the Windscreen Wiper System are the wiper motor linkage, the wiper arm assemblies
and the wiper blades.
Vari-Arc Lever Settings

IMPORTANT
Vari-arc levers which have been factory set will be torqued and paint marked. Do not adjust.
Unpainted lever nuts must be torque tightened M8 = 20Nm, prior to the unit being fitted.
Where internal fixing screws and/or nuts are factory set and paint marked, leave untouched
unless required to be changed or paint mark is damaged.
Abbreviations and Definitions

Abbreviation Definition Abbreviation Definition
Assy Assembly LH Left Hand
Brk Bracket RH Right Hand
D. Crk Drive Crank S.A. Sub Assembly

DESCRIPTION OF WIPER SYSTEM
The wiper motor and bracket is shown in Figures 1 & 2. The electric wiper motor forms the central
part of the windshield wiper system. The motor is mounted on a fabricated mild steel bracket which
is polyester powder coated to prevent corrosion. The motor is connected electrically by means of a
multi-pin connector. Ref Figure 3
The drive lever is secured to the wiper motor shaft and connected through a tie bar, to the spindle
lever assembly. These components transfer the motor shaft rotation to the wiper arm assemblies.
The drive mechanism provided transfers the rotary output from the motor; to a reciprocating motion
of the spindles, this mechanism is zinc plated and is sized to give the correct angle of arc for the
windscreen wiper arm being driven.
The Spindles that drive the wiper arms pass through the bulkhead, connecting the drive
mechanism to the wiper arm; these are manufactured from stainless steel, to prevent corrosion.
The spindles are driven from the main drive crank by connecting tie bars which distributes the load
evenly between the arms of the wiper arm thus reduces the load on the individual interfaces
between the wiper arm and the spindles.
Wiper Motor Assembly - 80Nm

Figure 1
325
80Nm Motor
Tie Bar
Drive Crank
Sub Assy - 40 Crs
Motor Mounting
Liner O/A Bracket Weld Assy
Liner / Vari. Arc Idler Liner

Lever Sub Assy Sub Assy
180 CRS
200
60
115 CRS 210 175

Exploded View of Linkage
SCRAP VIEW ON BRACKET 1
Figure 2 SHOWING DRIVE CRANK IN
'NON' STANDARD PARK POSITION
4
6
5 1
4
3
2 10
12
14
16
7
9
STANDARD PARK POSITION 11
13
15
ITEM DESCRIPTION QTY ITEM DESCRIPTION QTY

1 Motor Mounting Bracket 1 9 26mm Washer - Neoprene 2
2 Liner V.Arc Lever Sub Assy 1 10 26mm Washer – Flat 2
3 Idler Liner Sub Assy 1 11 26mm Washer – Single Coil 2
4 Drive Crank Sub Assy 40 Crs 1 12 M26 Hex. Nut 2
5 Tie Bar – 115mm Overall 1 13 26mm Weather Cap 2
6 80Nm (IER) Motor 1 14 10mm Washer - Flat 2
7 Idler Plate - Gasket 1 15 M10 Nylock Nut 2
8 Idler Plate 1 16 10mm Nut Weather Cap 2
Electrical Connections
31
Figure 3
31b
M
24v DC
(+VE)
SELF PARK & SELF
REVERSAL PARK
FEED SLOW FAST FEED
53 53b
31b 53b
53a 53 53a
24v DC 31 0v DC SHOWN IN OFF/PARK CONFIGURATION

(+VE) (-VE)
SUPPLY SUPPLY
WIRING CONNECTION CODE 53b

53 (6)
31 0v DC (-ve) Supply 31 (4)

(5) 53a
53 Slow Speed
(3)
(2)
31b
(1)
53b Fast Speed

53a 24v DC (+ve) Supply & Self Park
31b Self Park – Reversal Speed MOTOR CONNECTOR
(SHOWN ROTATED 180°)
(FRONT VIEW)

Wiper Arm Assembly
The wiper arm is manufactured from stainless steel and is polyester powder coated to prevent
corrosion and to be of good appearance.
The wiper arm is shown in Figure 4. One wiper arm assembly is used on each unit. The wiper arm
assembly mounts directly onto the spindles protruding through the bulkhead. The wiper arm is
secured to the spindle via a series of nuts and washers.
The blade is secured to the arm assembly using the blade clip arrangement on the arm and blade
bolt.
Figure 4 – Medium Duty Arm
2 14mm
7
60 CRS
20mm
4
ITEM DESCRIPTION QTY

P665 Wiper Arm – 14mm Blade
1 1
Clip
P680 Wiper Arm – 20mm Blade
1 1
Clip
2 Articulated Curved Blade 1
3 Blade Retaining Screw 1
4 Nylock Nut 1
16 6 Wash Jet Assy 1
7 Ecoprene Wash Tube Metres
The Following Items Are On The Linkage
14 10mm Washer - Flat 2
15
15 M10 Nylock Nut 2
14
16 10mm Nut Weather Cap 2

Wiper Arm Assembly
The wiper arm is manufactured from stainless steel and is polyester powder coated to prevent
corrosion and to be of good appearance.
The wiper arm is shown in Figure 4. One wiper arm assembly is used on each unit. The wiper arm
assembly mounts directly onto the spindles protruding through the bulkhead. The wiper arm is
secured to the spindle via a series of nuts and washers.
The blade is secured to the arm assembly using the blade clip arrangement on the arm and blade
bolt.
Figure 4 – Heavy Duty Arm
3 7 6

1 P84 Wiper Arm 1
2 Articulated Curved Blade 1
3 Blade Retaining Screw 1
4 Nylock Nut 1
5 Arm Head Weather Cap 1
6 Wash Jet Assy 1
5 7 Ecoprene Wash Tube Metres
16
The Following Items Are On The Linkage
14 10mm Washer - Flat 2
15 M10 Nylock Nut 2
16 10mm Nut Weather Cap 2
15
14

INSTALLATION INSTRUCTIONS
NOTE
Retain all items removed in a safe place, as they will be required on reassembly.
Any item to be discarded must be done in accordance to vessels manufacturer described

task guidelines
If you experience any difficulty in the fitting of any of the units/components, please do not
hesitate to contact Customer Service at B. Hepworth & Co. for advice.
Use the drawings for reference.
WARNING:
Isolate the electrical supply before commencing any fitting work on any
part of the wiper system.

DRILLING DIAGRAM - FOR 80Nm COMPACT UNITS
80Nm Manual – Aug 13

42.5 60
30
'D' 'D'
13
13
18
'D'
22
'C'
17
(REF 35)
(REF 35)
'D'
'A' 'B'
'D'
Drilling Diagram
300
NOTE - Drilling Diagram is NOT to size and is for reference only
Drill holes 'A' and 'B' at Ø30mm (Note Hole 'B' not required on Pendulum units)
Drill hole 'D' at Ø8.5mm (5 options shown)
Drill hole 'C' at Ø9.5mm (Only required if wash tube is fitted through bulkhead between spindles)
Page 10 of 36
FITTING THE WIPER UNIT
IMPORTANT
Ref Figure – Drilling Diagram
When the spindle positions have been drilled in the bulkhead, the following procedures
apply.
Ref Figure 2 – Exploded Diagram
On all units–
1. Remove from each spindle one weather cap (16), one M10 nut (15),one washer - flat (14)
2. Remove from each liner, one weather cap (13), one M26 nuts (12), one washer - single coil
(11), one washer - flat (10), and one washer - neoprene (9)
On Pantograph units only –

3. Remove idler plate (8) and finally idler gasket (7)
NOTE the Motor Unit is MOUNTED from INSIDE the Bulkhead.

4. Fit motor unit and fix in place through predrilled mounting holes (Fixing bolts not supplied)
5. Externally - ENSURE a proprietary sealant (Not supplied) is used around all points of entry
through bulkhead.
On Pantograph units only –

6. Fit following items - one idler gasket (7) and one idler plate (8) over both liners, next to
bulkhead.
On all units –
7. Fit following items - Onto each liner, one washer - neoprene (9), one washer - flat (10),
one washer - single coil (11), one M26 nuts (12)
Torque M26 = 30Nm (on Brass Liner Nut)
Torque M26 = 50Nm (on SS Liner - G.R.P. - Nut)
Torque M26 = 80Nm (on SS Liner – Metal Structure - Nut)
8. Fit onto each liner, one M26 weather cap (13), ensuring that it sits tightly around spindle
shaft.
9. Internally - Wire motor to vessels electrics via switch/controller (May or/may not be
supplied)
With Reference to FittingInstrutions-Electrical Connections

FITTING THE WIPER BLADE
The wiper blades should be changed every 6 months but this is dependent on use and
operating conditions
With reference to the Maintenance Table and the Troubleshooting Table – Continued
Ref Figure - Blade Clip Fixings
Figure - Blade Clip Fixings

PENDULUM PANTOGRAPH
14mm
4 4 4 14mm 4 20mm
14mm
3
3 3 3
BLADE CLIP 1 PIECE T. PIECE BLADE CLIPS for SWIVEL PLATE

1. Remove blade retaining screw (1), and M4 Nylock nut (2), from blade clip on arm.
NOTE
No plastic spacers required - if supplied with blade
If only one end of the wiper blade rubber is captive, it must be fitted so it will be at the top of
the screen when the arm is in the vertical position.
(Articulated blades only) Figure - Blade Captive End
Ref Figure - Blade Captive End
2. Place wiper blade directly into arm blade clip.
Must be at top
3. Ensure that all fixing holes align, on wiper blade
and arm blade clip.
Ref Figure - Blade Clip Fixings
4. Secure in place with blade retaining screw (1), and
M4 Nylock nut (2).
IMPORTANT
DO NOT over tighten blade retaining screw and nut,
as blade is required to pivot on glass.
Ref Figure - Nut Tightening
5. Secure nut until tight – then 1/4 turn back
Figure - Nut Tightening

1/4 turn back
Secure nut
until tight
NOTE
Pictorial representation only, May not be exact to supplied arm

FITTING THE WIPER ARM ASSEMBLY
IMPORTANT:
The blade must be fitted to arm prior to arm being fitted. (This is to prevent blade clip
damaging screen)
1. Internally - Run motor to insure it is parked correctly. Disconnect all electrical power.
2. Externally - While unit is being run, it is IMPORTANT to observe direction drive spindle
rotates in immediately before it stops. This direction will give PARK POSITION.
3. Fit arm onto spindle allowing blade to lie approx 75-100mm from edge of glass in PARKED
POSITION. Test on a wet screen to prove clearance is acceptable.
Ref Figure - Arm Fittings
Figure - Arm Fittings
4. Fit one 10mm flat washer (14) on to spindle next to arm
head, then one M10 Nylock nut (15), on to each spindle. 1
5. Only tighten nut sufficiently to allow arm and blade to travel

across glass when motor is run to see if positioning is 16
correct.
6. If incorrectly positioned - DO NOT ATTEMPT TO ROTATE

OR TWIST ARM ON SPINDLE this will damage splined
15
end of drive spindle, resulting in arm and blade slipping in
operation. 14
Ref Figure - Arm Extractor
7. To correct alignment
Figure - Arm Extractor
errors, - loosen nut and
gently pull arm up spindle,
realign and repeat stages OPERATING THE EXTRACTOR
above.
3.Turn Handle to
Use arm extractor tool remove Arm
to help pull wiper arm
up spindle, if required
8. When correctly aligned, 3

tighten M10 spindle nuts
Torque M10 = 38Nm (on 2 2. Insert the Extractor between the
Weather Cap and the Arm Head
Spindle Nut)
Weather Cap
9. Fit weather caps supplied Arm Head
with linkage (16)
10. Carefully push black wash

4 1
hose attached to wiper
arm onto bulkhead Spindle End
1. Remove Nut Cap,
Liner
connector (Not Supplied) Nylock Nut & Plain
Washers
IMPORTANT
On first fitting check spring 4. Remove PLAN VIEW
pressure on blade in parked Arm Liner Weather Cap Extractor
position it must NOT exceed
recommended pressure
1-1.5kg
Arm Head Spindle End

VARI ARC UNITS - ARC ADJUSTMENT
IMPORTANT
1. Internally - Run Motor to insure it is parked correctly. Disconnect all Electrical Power.
2. Slacken bearing nuts at both ends of tie bar and securing Nylock nut (26) on Vari arc lever.
3. Slide bearing/tie bar assembly pivot pin (27) towards liner/spindle assembly to increase arc
to 90° max or away from liner/spindle assembly to decrease arc to 40° min.
4. Ensure you note markings on lever when correct arc is reached. Important: Pantograph
Systems must not exceed 90° arc of wipe.
5. Adjust arc until blade parks approximately 75- 160 O/A

100mm from edge of screen when screen is dry.
Test on a wet screen to prove clearance is 25.4
acceptable.
120 (40°)
6. Tighten bearing nuts at both ends of tie bar and
105 (45°)
securing Nylock nut (26)
95 (50°)
87.5 (55°)
7. Tighten securing Nylock nut (26) on Vari arc lever
80 (60°)
(torque 20nm)
74.5 (65°)
IMPORTANT: 71 (70°)
Ensure BEARING CENTRES are as stated in drawing 66 (75°)
Chapter 1, Figure 1 63 (80°)
59 (85°)
90° 56 (90°) 9.5
23
24
26
27 2 Liner V.Arc Lever Sub Assy 1
25 23 12mm Right Hand Bearing Nut 1
24 12mm Right Hand Bearing 1
25 8mm Washer – Flat 1
26 M8 Securing Nylock Nut 1
27 V.Arc Bearing Pivot Pin 1
2

ADJUSTING THE WASH JET SPRAY AREA
Figure - Adjusting the Wash Jet
30 30
ENLARGEMENT OF ADJUSTABLE
EYEBALL and ADJUSTER PIN/TOOL
15032400 15032300 25002500

LH JET RH JET ADJ. PIN
ADJUSTABLE EYEBALL
JETS x 4
8 15
15.5
15 7
Ref Figure - Adjusting the Wash Jet

1. There are four adjustable eyeball jets on each jet body. Jet bodies are handed to suit
leading edge of blade.
2. Ensure the windscreen is wet before operating wipers. Make sure flow of washer fluid from
jet nozzle, on wiper arm is directed onto windscreen within sweep of wiper.
3. Using adjuster pin/tool provided, adjust eyeball jets, so that the spray pattern on screen is
within sweep of wiper.
ADJUSTING THE WIPER BLADE ANGLE

Figure - Adjusting the Wiper Blade Angle
ENLARGED SCRAP VIEW 25° 25°
OF FITTINGS
WIPER
BLADE
BLADE
CLIP
M5 SCREW M5 SCREW
WASHER M5 NUT
WASH
JET SWIVEL
PLATE
ARM
NOTE WASH
PICTORIAL REPRESENTATION ONLY
TO SHOW HOW TO ADJUST FITTINGS TUBE
MAY NOT BE EXACT TO SUPPLED ARM
IMPORTANT
Adjusting the Wiper Blade Angle only applies to Pantograph Arms with a Swivel Plate
Ref Figure - Adjusting the Wiper Blade Angle
1. On back of adjustable swivel plate, slacken all M5 screw and nut assemblies to allow
movement of blade clip on plate.
2. Rotate blade clip and blade to correct angle. Max 25° about centre.
3. Re-tighten all M5 screw and nut assemblies

Torque M5 = 4.5Nm (on Arm - Swivel Plate/Blade Clip)

TROUBLESHOOTING - TABLE
Introduction
The following provides all the instructions and information necessary to locate problems and
conduct tests on the windscreen wiper system components. The trouble-shooting table is provided
for logical isolation of faults.
Safety Precautions
Always disconnect the power when servicing the Windscreen Wiper System, or on any ancillary
components. Serious damage to the Equipment and/or Personal Injury may occur if the power is
not disconnected.
Troubleshooting Procedures
Typical windshield wiper system troubleshooting procedures are contained in the Table. These
troubleshooting and repair procedures should be followed when encountering operational problems
with the windshield wiper system
Troubleshooting Table
SYMPTOM PROBABLE CAUSE TESTS AND CHECKS CORRECTIVE ACTION
Wiper motor On/off switch Check position of switch Turn switch to on position
fails to start
Voltage Level Check supply voltage to Replace switch. Correct loose
switch. Check wiring and wiring connections. Replace
switch connections broken wires
System Jammed Check wiper linkage Release linkage. Release wiper
arm
Defective wiper motor Replace motor
Motor shaft Defective or loose drive Check linkage for a loose Secure or replace drive crank.
turns but crank drive crank Clean motor output shaft with
linkage & arm wire brush before replacing.
remain static
With Ref to Maintenance Table -
continued for Torque settings.
System Wiper arm Check for loose wiper arm Secure or replace wiper arm
operates but connection onto drive after cleaning spindle spline with
wiper arm spindle wire brush.
remains static Torque to M10 = 38Nm
Erratic Motor Voltage level Check supply voltage to Correct voltage supply problem
wiper system
Switch Check for loose or broken Replace faulty switch
wires
Repair or replace wiring up to
Wiring motor. Replace motor if this
wiring is damaged

Troubleshooting Table - Continued
SYMPTOM PROBABLE CAUSE TESTS AND CHECKS CORRECTIVE ACTION
Slow Motor Voltage Level Check supply voltage to Correct voltage supply problem
Operation wiper system
On/off switch Replace faulty switch
Motor Bracket Check for broken bracket Replace defective bracket
Linkage Check to see if Linkage is Free linkage replace worn or
free moving damaged components
Defective Wiper Motor Replace Wiper Motor
Arm and blade Voltage level Check supply voltage to Correct voltage supply problem
not operating wiper system.
correctly or over
sweep Linkage Check for worn or broken Replace linkage
operation linkage
Spindle Check for excessive wear Replace spindle
in spindle
Arm Check that arm is not Re-tighten spindle
loose on spindle
Check for excessive wear Clean spline on spindles with
on arm wire brush. replace arm
Blade Check fixing for wear Replace blade
Check blade for wear Replace blade
Check for excessive Replace blade
smearing on screen
Excessive wear Spring pressure. Use spring balance on Replace spring/arm.

on blade. centre of blade clip till
blade begins to lift off
glass. 1.0 – 1.1/2 kg
Must not exceed 2.0 kg
Washer system No washer fluid from Check washer fluid level in Fill tank (see Note)
not working jets tank
correctly Replace tank (see Note)
Check for damage to tank
Replace pump if faulty (see Note)
Check Pump is
operational
NOTE
Tank and / or Pump may not be supplied by Hepworth’s, but we recommend checking of
these items in any case as lack of washer fluid on screen may lead to damage or premature
failure of Windscreen Wiper equipment

MAINTENANCE - TABLE
Introduction
The following contains all preventative maintenance details for the windscreen wiper components.
Preventative maintenance procedures include the information required for when to replace the
wiper blades.
Refer to the Maintenance Instructions Section for removal and replacement for procedures.
Safety Precautions
Always disconnect the power when servicing the Windscreen Wiper System, or on any ancillary
components. Serious damage to the Equipment and/or Personal Injury may occur if the power is
not disconnected.
Scheduled Maintenance Action Check
WARNING:
The Maintenance Table is a Scheduled Maintenance Action Index. The index provides a list of all
performance tests if applicable and preventative maintenance procedures. The table has three
columns: Periodicity, Equipment and Task
The Periodicity column indicates the intervals between the maintenance tests and preventative
maintenance procedures.
The equipment column lists the equipment, assembly or subassembly that corresponds to the
maintenance action.
The task column lists the maintenance task to be performed.
Maintenance Table
PERIODICITY EQUIPMENT TASK
Daily Wiper Blades Inspect wiper blades for damage, torn or missing rubber
blades. Replace wiper blades as required
Daily Windscreen Wiper Perform function test of wiper washer system.

System Do not carry out function test on a dry screen
Daily Wash Tank Ensure wash tank is filled with washer fluid to prevent
wipers being used on a dry screen
Six Monthly or as Wiper blades Non serviceable item.

required Replace at overhaul period or as required.

Maintenance Table - continued
IMPORTANT
Where internal fixing screws and/or nuts are factory set and paint marked, leave untouched
unless required to be changed or paint mark is damaged.
PERIODICITY EQUIPMENT TASK
Six Monthly Complete System Check all torque settings for complete wiper system:
Ref Note above. Shown below are torque settings
used. (If required - Set torque wrench to correct setting.
Fit on nut, turn, if correct, wrench should click.)
M5 = 4.5Nm (on Arm Swivel Plate/Blade Clip - Nut)
M8 = 2Nm (on Nylon Bulkhead Connector - Nut)

M8 = 20Nm (on SS Bulkhead Connector - Nut)
M8 = 20Nm (on Motor Bolts)

M8 = 20Nm (on V.A. Lever)
M8 = 25Nm (on Splined Drive Crk Nut & Bolt)
M10 = 38Nm (on Spindle Nut)
M12 = 20Nm (on Tie Bar with Threadlock)
M26 = 30Nm (on Brass Liner)
Carry out a visual check for wear in rod end.

(Pull on the tie-bar/double bearing to see if any
movement in the rod end bearing at the inner ball on
the outer casing.)
How to check for wear on the Rod End

Ref Figure - Rod End Bearing
1. Pull on tie-bar or double bearing to see if any movement in rod end bearing at inner ball on
outer casing.
In accordance with Maintenance Table - continued. Carry out a visual check for wear
in rod end.
2. If excessive movement - replace
Figure - Rod End Bearing
Handed Thread Bearing

Bearing Pin
Circlip
Tie Bar
Rod End
Inner Ball
Outer Casing
Movement Spacer

MAINTENANCE INSTRUCTIONS
NOTE
Any item to be discarded must be done in accordance to vessels described task guidelines
If you experience any difficulty in the removal/replacement of any of the units/components,

please do not hesitate to contact Customer Service at B. Hepworth & Co. for advice.
WARNING:

TO REPLACE THE WIPER BLADE
The wiper blades should be changed every 6 months but this is dependent on use and
operating conditions
With reference to the Maintenance Table and the Troubleshooting Table – Continued
Removal
1. Internally - Run motor to ensure it is parked correctly. Disconnect all electrical power.
2. Externally - Carefully pull wiper arm assy away from windscreen to enable access to wiper
blade.
Ref Figure - Blade Fittings
Figure - Blade Fittings
3. Remove one blade retaining screw (3), and one M4 Nylock nut
(4), from blade clip on arm.
3
4. Remove wiper blade from blade clip on wiper arm.
Reassembly
NOTE
No plastic spacers required - if supplied with blade.
If only one end of the wiper blade rubber is captive, it must be 4

fitted so it will be at the top of the screen when the arm is in the
vertical position.
1. Place wiper blade into blade clip on wiper arm.
Ref Figure - Blade Captive End Figure - Blade Captive End
2. Ensure that all fixing holes align.
Must be at top
3. Secure in place with blade retaining screw (3), and
nut (4)
IMPORTANT
Do not over tighten blade screw and nut, as wiper
blade is required to pivot on glass.
Ref Figure - Nut Tightening
4. Secure nut until tight – then 1/4 turn back.
NOTE
Figure - Nut Tightening
1/4 turn back
Secure nut
until tight
Pictorial representation only, May not be exact

to supplied arm
5. Lower wiper blade carefully back onto

windscreen.

TO REPLACE THE WIPER ARM
Removal
With Reference to Wiper Arm Assembly – Pantograph or Pendulum
1. Internally - Run motor to ensure it is parked correctly. Disconnect all electrical power.
2. Externally - While Unit is being run it is IMPORTANT to observe direction drive spindle
rotates in, immediately before it stops. This direction will give PARK POSITION.
3. Remove 10mm Nut Cap(s) - (16), M10 Nylock Nut(s) - (15) and 10mm Flat Washer(s) - (14).
Then using Arm Extraction Tool carefully remove Arm
(Arm Extractor Tool is available see Fitting the Wiper Arm Assembly for instructions)
Replacement
IMPORTANT:
The Blade must be fitted to the Arm prior to the Arm being fitted. (This is to prevent the
Blade Clip damaging the screen,)
1. Fit wiper arm
In accordance with Fitting the Wiper Arm Assembly
TO REMOVE THE ENTIRE WIPER MOTOR UNIT

ASSEMBLY
Removal
With Reference to Figure 2 – Exploded Diagram
Disconnect wiring from Motor.
IMPORTANT:
Please make a note of PARKED position of ARMS and BLADES, before removal
2. Externally - remove arm caps, nuts and washers. Then using arm extraction tool carefully
remove arms
3. Remove 26mm weather caps (13), M26 nuts (12), 26mm single coil washers (11), 26mm flat
steel washers (10) 26mm neoprene washers (9), idler plate (8) and finally idler plate gasket
(7).
4. Internally - Unscrew fixing bolts from motor mounting bracket (1).

5. Carefully remove entire wiper motor unit from bulkhead.
Replacement
1. Replace entire wiper motor assy.
In accordance with Fitting the Wiper Motor Assy
2. Fit wiper arm assy.
In accordance with Fitting the Wiper Arm Assembly

TO REPLACE THE DRIVE CRANK ASSEMBLY
Figure – Wiper Motor 17 18
1
6
4 Drive Crank Sub Assy 40 Crs 1 19
5 Tie Bar – 115mm Overall 1

6 80Nm 24v (IER) Motor 1 4
17 8mm Washer – Single Coil 3

20
18 M8 Fixing Bolts 3
19 M8 Securing Bolt 1
22
21 M12 Left Hand Bearing Nut 1 21
5
22 M12 Left Hand Bearing 1
Removal
Ref Figure – Wiper Motor
2. Remove entire wiper motor assy.

In accordance with To Remove the Entire Wiper Motor Unit Assembly
IMPORTANT:
Please make a note of Drive Crank POSITION relative to SPINDLE LEVER, as this will affect
PARK position for ARMS and BLADES, i.e. SPINDLE LEVER facing towards Motor or away
from Motor
Make a note of Vari Arc Pin/Double Bearing position on Vari Arc Lever.
3. Slacken both bearing nuts at either end of tie bar.
4. Slacken drive crank nut (20), and bolt (19), carefully remove drive crank/bearing assy (4), from
motor drive shaft.
5. Unscrew tie bar (5) from drive crank bearing (left hand thread) (22)
Replacement
1. Screw tie bar onto bearing (left hand thread) (22) of new drive crank/bearing assy (4).
2. Carefully fit drive crank/bearing assy (4), over motor drive shaft, (referring to note after
operation 2 on ‘to remove’ for position.) Tighten drive crank nut (20), and bolt (19).
3. Tighten both bearing nuts at either end of tie bar.
IMPORTANT: Ensure bearing centres are as stated in drawing (figure 1)
In accordance with Fitting the Wiper Arm Assy

TO REPLACE THE WIPER MOTOR
1
6


20
22
5
Removal
IMPORTANT:
from Motor
motor drive shaft.
5. Unscrew three fixing bolts (18) and remove with washers (17) remove Wiper Motor (6)
Replacement
1. Replace new Wiper Motor (6) replace and tighten three fixing bolts (18) and washers (17)
IMPORTANT:
Ensure bearing centres are as stated in drawing (figure 1)
In accordance Fitting the Wiper Motor Assy

TO REPLACE THE TIE BAR
1
6


20
22
5
Removal
IMPORTANT:
from Motor
motor drive shaft.
5. Unscrew tie bar - (5) from drive crank bearing (left hand thread) (22)
6. Repeat operation 5 on liner/lever/bearing assy (right hand thread) and remove tie bar (5),
Replacement
1. Screw new tie bar (note groove is on right hand end of tie bar) onto bearing (right hand
thread) at liner/lever/bearing assy.
2. Screw new tie bar on to bearing (left hand thread) (22) of drive crank/bearing assy.
IMPORTANT:

TO REPLACE THE LEVER/LINER/SPINDLE SUB
ASSEMBLY
Removal
IMPORTANT:
from Motor
IMPORTANT:
Make a note of the protrusion length of the Liner and/or Spindle from the front of the
Bracket (1),
4. Unscrew tie bar from right hand bearing of liner/lever/bearing assy.
5. Unscrew remove entire liner/lever/bearing assy from bracket.
Replacement
1. Screw entire new liner/lever/bearing assy into bracket.
2. Screw tie bar onto right hand bearing at main liner/lever/bearing assy.
IMPORTANT:

CONTROLLER INSTALLATION INSTRUCTIONS
NOTE
Any item to be discarded must be done in accordance to vessels manufacturer described

task guidelines
If you experience any difficulty in the fitting of any of the controller /switches, please do not
hesitate to contact Customer Service at B. Hepworth & Co. for advice.
WARNING:

12V OR 24V MULTI-SWITCH – WIRING & SIZES
WIRING DETAIL
BOSCH HARNESS CONNECTOR (REAR VIEW)
(6) (5) (4) (6) (5) (4)
53b 53 31 53b 53 NC
-F 53a 31b NC 53a 31b 31

+vDC
(3) (2) (1) (3) (2) (1)
7.5A NON-INSULATED
INSULATED EARTH
RED (14g) BOSCH

CONNECTORS BOSCH MOTOR
WHITE (18g) (6) 53b
OFF/PARK
ON-LONG DELAY
VARIABLE
YELLOW (18g) (5) 53
INTERMITTANT
WIPE
(2) 31b
WIPER
WASHER ON-SHORT
DELAY
LOW SPEED
BLUE (18g) (3) 53a M
HIGH SPEED
BROWN (18g) (4) 31
BLACK (18g)
SUPPRESSED TO COMMERCIAL
LEVELS WITHIN DIRECTIVES
COLE-HERSEE MULTI-FUNCTION
24v SWITCH - 10166600
12v SWITCH - 10167100 +vDC
WASH PUMP CONNECTION DETAILS:
OR
SOLENOID VALVE 31 - 0vDC SUPPLY
0VDC 0vDC 31b - SELF-PARK REVERSAL FEED
53 - SLOW SPEED
53a - SELF-PARK FEED & +VE SUPPLY
53b - FAST SPEED
CONSOLE CUT OUT DETAIL - 90087010 - 1 x 24v Multi-Switch & Plate

- 90087200 - 1 x 12v Multi-Switch & Plate
7.5 60 SQUARE 4 HOLES Ø4 83 29 47
HEPWORTHMARINE INTERNATIONAL
OFF/PARK
ON-LONG DELAY
VARIABLE
PRESS INTERMITTENT
WIPE
60 CRS 68 WIPER WIPER ON-SHORT DELAY

WASHER
WASHER
LOW SPEED
R5 HIGH SPEED
2-4 MERSE ROAD. REDDITCH. B98 9HL. TEL.01527 61243
75 CRS 3
CONSOLE CUT OUT DETAIL - 10166600 - 1 x 24v Multi-Switch only

- 10167100 - 1 x 12v Multi-Switch only
56 32 47
12 56 WIPER
WASHER
R8.4
MOUNTING SLOT DETAIL

12V OR 24V MULTI-SWITCH – OPERATION
NOTE
For other all other switch or control instructions refer to the ship’s fitters/suppliers manual.
Ref Figure - Multi-Switch
1. Check switch is in off position before starting. (OFF/PARK)
IMPORTANT
Do not run wipers on a dry screen.
2. To apply washer fluid to screen, press knob. (WIPER WASHER) This will apply washer fluid
for period of time button is pressed.
NOTE
The wiper will also operate for 3-4 wipes at normal speed after the washer fluid stops.
3. Turn knob CLOCKWISE it will (CLICK) which turns wipers on. Switch is now in area of
variable intermittent wipe cycle time. Which is between (ON-LONG DELAY 15 seconds)
and (ON-SHORT DELAY 2 seconds) positions.
4. As knob is turned further clockwise between two positions it shortens delay period between
wipes.
5. Turn knob CLOCKWISE to next (CLICK) (LOW SPEED). This gives a continuous wipe
across screen at a standard speed, with no delay between wipes.
6. Turn knob CLOCKWISE to last (CLICK) (HIGH SPEED). This gives a continuous wipe
across screen at a faster speed, with no delay between wipes.
7. Turn knob ANTI-CLOCKWISE to off position when finished. (OFF/PARK)

IMPORTANT
When turning to the off position ensure that it CLICKS to confirm fully off
Figure - Multi-Switch
HEPWORTHMARINE INTERNATIONAL
OFF/PARK
ON-LONG DELAY
VARIABLE
PRESS INTERMITTENT
WIPE
WIPER ON-SHORT DELAY

WASHER
LOW SPEED
HIGH SPEED
2-4 MERSE ROAD. REDDITCH. B98 9HL. TEL.01527 61243

12V/24V ROTARY SWITCH - WIRING & SIZES
WIRING DETAIL
BOSCH HARNESS CONNECTOR (REAR VIEW)
(6) (5) (4) (6) (5) (4)
53b 53 31 53b 53 NC
+VE 53a 31b NC 53a 31b 31
(3) (2) (1) (3) (2) (1)
INSULATED EARTH NON-INSULATED
BOSCH BOSCH
CONNECTORS MOTOR
H
HIGH SPEED (6) 53b
REAR VIEW LOW SPEED (5) 53
W
OF SWITCH B
L (2) 31b
(3) 53a M
P (4) 31
B
SELF-PARK FEED (+VE) +VE WASH PUMP

/ VALVE
SELF-PARK REVERSAL FEED
WASHER (+VE)
0V
0V
CONNECTION DETAILS:
31 - 0vDC SUPPLY
31b - SELF-PARK REVERSAL FEED
53 - SLOW SPEED
53a - SELF-PARK FEED & +VE SUPPLY
53b - FAST SPEED
CONSOLE CUT OUT DETAIL - 90043000 - 1 x 12/24v Rotary Switch & Plate
36 CRS
18 CRS 4 HOLE Ø4 45 65
HEPWORTH MARINE INTERNATIONAL
OFF/PARK
PRESS
18 CRS WIPER
WASHER
ON
35.5 CRS 45 FAST

30 Ø41.2
WIPER
WASHER
1 HOLE Ø42
MERSE Rd. REDDITCH. B98 9HL. TEL.01527 61243
CONSOLE CUT OUT DETAIL - 10094800 - 1 x 12/24v Rotary Switch only
OFF/PARK 65
9
BODY SLOW
FAST
11.2 KNOB WIPER
30 Ø41.2
Ø11.2 WASHER

12V/24V ROTARY SWITCH - OPERATION
NOTE
Ref Figure – Rotary Switch
IMPORTANT
2. To apply washer fluid to screen, press knob. (WIPER WASHER) This will apply washer fluid
for period of time button is pressed.
NOTE
It does not activate the wiper
3. Turn knob CLOCKWISE it will (CLICK) which turns wipers on, (ON). This setting gives a
continuous wipe across screen at a standard speed, with no delay between wipes.
4. Turn knob CLOCKWISE to last (CLICK) (FAST). This setting gives a continuous wipe
across screen at a faster speed, with no delay between wipes.
5. Turn knob ANTI-CLOCKWISE to off position when finished. (OFF/PARK)
Figure – Rotary Switch
HEPWORTH MARINE INTERNATIONAL
OFF/PARK
PRESS
ON
WIPER
WASHER
FAST
WIPER
WASHER
MERSE Rd. REDDITCH. B98 9HL. TEL.01527 61243

12V/24V TOGGLE SWITCH – WIRING & SIZES
WIRING DETAIL
(8)
31
31b SWITCH CONTACTS
SELF (+ve)
PARK
M & SELF
POSITION 8 4 6 2
OFF/PARK
REVERSAL PARK SLOW SPEED
FEED SLOW FAST FEED FAST SPEED
(4) (2)
53 53b
31b 53b
(6) 53a 53 53a
SHOWN IN OFF/PARK CONFIGURATION

31
+ve DC 0v DC BOSCH HARNESS CONNECTOR (REAR VIEW)
SUPPLY SUPPLY
(6) (5) (4) (6) (5) (4)
53b 53 31 53b 53 NC
TOP 53a 31b NC 53a 31b 31
(3) (2) (1) (3) (2) (1)

`CH` MARK 31 INSULATED EARTH NON-INSULATED
(2) 53b 53
24v DC
(4) (+VE) 53b
53 SUPPLY BOSCH
(6)
4
6
5
53a CONNECTOR
1
31b (8)
53a
VIA CONNECTOR SOCKET
31b
CONNECTION DETAILS:
FUSE (NOT SUPPLIED) 31 - 0vDC SUPPLY
31 31b - SELF-PARK REVERSAL FEED
12v or 24v DC 0v DC
(+VE) (-VE)
53 - SLOW SPEED
SUPPLY SUPPLY 53a - SELF-PARK FEED & +VE SUPPLY
53b - FAST SPEED
CONSOLE CUT OUT DETAIL - 90041400 - 1 x 12/24v Toggle Switch & Plate
30 38
15 4 HOLES Ø5 30 18 13
WIPER SWITCH
53b
OFF/PARK 53 (2)
19 (4)
42 38 SLOW SLOW
42 50 53a
21 (6)
FAST 31b
HEPWORTH MARINE
INTERNATIONAL (8)
11
4 HOLES Ø2 TO
22 SUIT M3 SELF-TAP 4 HOLES Ø3
CONSOLE CUT OUT DETAIL - 10079200 - 1 x 12/24v Toggle Switch only

1 HOLE Ø12.0 THRU.
18 18 13
53b
OFF/PARK
53 (2)
(4)
SLOW 34 53a
(6)
FAST
31b
(8)

12V/24V TOGGLE SWITCH - OPERATION
NOTE
Ref Figure - Toggle Switch
IMPORTANT
2. This switch does not control application of washer fluid.
3. Pushing toggle to centre position (SLOW) gives a continuous wipe across screen at a
standard speed, with no delay between wipes.
4. Pushing toggle to bottom position (FAST) gives a continuous wipe across screen at a faster
speed, with no delay between wipes.
5. Push toggle to top position when finished. (OFF/PARK)
Figure - Toggle Switch
WIPER SWITCH
OFF/PARK
SLOW SLOW
FAST
HEPWORTH MARINE
INTERNATIONAL

EXTERNAL FITTINGS – ARMS
Fittings for Arm and Blade
4 14mm 4 20mm 6a
3 3 7 6
Part No. Description Qty

80205600 Blade Retaining Screw (14mm Blade Clip) (3) 1 per Arm
80010700 Blade Retaining Screw (20mm Blade Clip) (3) 1 per Arm
10011400 M4 Nylock Nut (4) 1 per Arm
80200100 Wash Jet Assy (6) 1 per arm
80201700 Wash Jet Bracket (6a) 1 per arm
80200400 Wash Hose - 4mm I/D x 6Mmm O/D (7) Metres
Part No. Description

60680600 Arm Extractor Tool - All Head Types As Required
50 CRS

EXTERNAL FITTINGS – LINKAGE
Fittings for M26 Liners and 16mm Spindles protruding outside the Bulkhead
8
10
12
14
16
7
9
11
13
15
Part No. Description Qty

60250300 Idler Gasket (7) 1 per Unit
60250200 Idler Plate (8) 1 per Unit
10029100 26mm Washer - Neoprene (9) 1 per Liner
10026100 26mm Washer - Flat (10) 1 per Liner
10026600 26mm Washer – Single Coil (11) 1 per Liner
10015300 M26 Hex Nut (12) 1 per Liner
60054600 26mm Weather Cap (13) 1 per Liner
10027800 10mm Washer - Flat (14) 1 per Liner
10018000 M10 Hex. Nut (15) 1 per Liner
10063500 10mm Nut Cap (16) 1 per Liner

2-4 MERSE ROAD NORTH MOONS MOAT REDDITCH
WORCESTERSHIRE B98 9HL ENGLAND
TEL: +44(0)1527 61243 OR 67701
FAX: +44(0)1527 66836
Email: [email protected]
80Nm Manual – Aug 13WEBSITE: www.b-hepworth.com Page 36 of 36

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INSTALLATION AND MAINTENANCE

INSTRUCTIONS FOR THE

80Nm Manual – Aug 13 Page 1 of 36

80Nm Manual – Aug 13 Page 2 of 36

80Nm Manual – Aug 13 Page 3 of 36

Vari-Arc Lever Settings

Abbreviations and Definitions

80Nm Manual – Aug 13 Page 4 of 36

Wiper Motor Assembly - 80Nm

Liner / Vari. Arc Idler Liner

80Nm Manual – Aug 13 Page 5 of 36

ITEM DESCRIPTION QTY ITEM DESCRIPTION QTY

24v DC 31 0v DC SHOWN IN OFF/PARK CONFIGURATION

WIRING CONNECTION CODE 53b

31 0v DC (-ve) Supply 31 (4)

53b Fast Speed

80Nm Manual – Aug 13 Page 6 of 36

Figure 4 – Medium Duty Arm

ITEM DESCRIPTION QTY

80Nm Manual – Aug 13 Page 7 of 36

Figure 4 – Heavy Duty Arm

ITEM DESCRIPTION QTY

80Nm Manual – Aug 13 Page 8 of 36

Any item to be discarded must be done in accordance to vessels manufacturer described

Use the drawings for reference.

80Nm Manual – Aug 13 Page 9 of 36

80Nm Manual – Aug 13

Drill hole 'D' at Ø8.5mm (5 options shown)

On Pantograph units only –

NOTE the Motor Unit is MOUNTED from INSIDE the Bulkhead.

On Pantograph units only –

80Nm Manual – Aug 13 Page 11 of 36

Figure - Blade Clip Fixings

BLADE CLIP 1 PIECE T. PIECE BLADE CLIPS for SWIVEL PLATE

Figure - Nut Tightening

80Nm Manual – Aug 13 Page 12 of 36

5. Only tighten nut sufficiently to allow arm and blade to travel

6. If incorrectly positioned - DO NOT ATTEMPT TO ROTATE

8. When correctly aligned, 3

10. Carefully push black wash

Arm Head Spindle End

80Nm Manual – Aug 13 Page 13 of 36

5. Adjust arc until blade parks approximately 75- 160 O/A

80Nm Manual – Aug 13 Page 14 of 36

15032400 15032300 25002500

Ref Figure - Adjusting the Wash Jet

ADJUSTING THE WIPER BLADE ANGLE

3. Re-tighten all M5 screw and nut assemblies

80Nm Manual – Aug 13 Page 15 of 36

80Nm Manual – Aug 13 Page 16 of 36

Excessive wear Spring pressure. Use spring balance on Replace spring/arm.

80Nm Manual – Aug 13 Page 17 of 36

Scheduled Maintenance Action Check

The task column lists the maintenance task to be performed.

Daily Windscreen Wiper Perform function test of wiper washer system.

Six Monthly or as Wiper blades Non serviceable item.

80Nm Manual – Aug 13 Page 18 of 36

M8 = 2Nm (on Nylon Bulkhead Connector - Nut)

M8 = 20Nm (on Motor Bolts)

Carry out a visual check for wear in rod end.