1.8 l/132 KW Motronic, Engine Codes ARY 1.8 l/132 KW Motronic, Engine Codes AUQ

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Toledo/León Current Flow Diagram No.

67/1
1.8 l/132 kW Motronic, engine codes ARY
1.8 l/132 kW Motronic, engine codes AUQ
● Optimal equipment León
From May 2002

Relay locations on relay carrier:


D E F G 2 - X contact relief relay (100)
4 - Fuel pump relay (409)
H 1 2 3 4 5 6
7 8 9 10 11 12 13
1 2 5 3 10 13 15
4 18 21 24 V VI
3
1 4 6 7 9 14 17 20 23
Note:
2 12
8 11 16 19 22
15X 30 30 30a The number in brackets behind the part designation denotes the control number on the
housing.

A B C E97-0189
Position of fuses in fuse box:

30 A -green
8 12 16 20
5 9 13 17 21 25 A -white
1 3 6 10 14 18 22
2 4 7 11 15 19 23 20 A -yellow
24 31 38 15 A -blue
Res.
Res.
Res.

25 32 39
10 A -red
26 33 40
Res.

27 34 41 7.5 A -brown
Res.

28 35 42 5 A -beige
29 36 43
30 37 44
3 A -purple

N24-0588

Edition 02.03
Toledo/León Current Flow Diagram No. 67/2

Fuses in fuse box/battery:


A S162 - Fuse -1- glow plug heating (50 A)
S163 - Fuse -2- engine management (50 A)
S176 - Fuse -4- interior wiring harness (110 A)
S177 S177 - Fuse -5- alternator (110 A)
S176 - Fuse - 5 - alternator (150 A)

S162 S163 S164

S178 S179 S180


E97-0193

Edition 02.03
Toledo/León Current Flow Diagram No. 67/3
31 Battery, starter, alternator, voltage regulator, igni-
a tion/starter switch, X contact relief relay
9 5/31

3 A - Battery
J59 2
B - Starter
7/30
C - Alternator
C1 - Voltage regulator
D - Ignition/starter switch
500 502 501
J59 - X contact relief relay
109 119 142 26 S162 - Fuse -1- (30), in fuse box/battery
16 6 6 6 1 2.5 2.5
S163 - Fuse -2- (30), in fuse box/battery
ro ro ro ro sw sw ro/gn S176 - Fuse -4- (30), in fuse box/battery
A2
S177 - Fuse -5- (30), in fuse box/battery
T6l/4 T2k - 2-pin connector, on engine
T4l - 4-pin connector, on engine
5 5 4 2 1
T6l - 6-pin connector, brown, in protective housing
S 177 S 177 S 176 S 163 S 162
2.5 1.5 2.5 for connectors, on left in plenum chamber
110A 150A 110A 50A 50A sw sw ro/gn

29 37a 500 - Screw connection -1- (30), on relay plate


D15
16
S 229
15A
S 237
20A 501 - Screw connection -2- (30), on relay plate
ro
29a 37
502 - Screw connection -1- (30a), on relay plate
1.5 2.5
153 30 A/+ D/50B sw/li ro A2 - Positive (+) connection (15), in dash panel
wiring harness
0.35
bl
0.5
br/ro
2.5
ro/sw
A/+ 15 A32 - Positive (+) connection (30), in dash panel
wiring harness
* T4l/2 ** *** T4l/1 * T6l/3
A32
T2k/2 T2k/1 * - Only models with air conditioner
** - Only models with 120 A alternator
0.5 25 16 0.5 2.5 35 2.5
bl sw sw br/ro ro sw ro *** - Only models with 90 A alternator

D+ B+ W 50 30
D30
G C
B
ws = white
C1 M sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
ge = yellow
1 2 3 4 5 6 7 8 9 10 11 12 13 14
97-43912

Edition 02.03
Toledo/León Current Flow Diagram No. 67/4
31 31 Motronic control unit, terminal 30 voltage supply
a a relay, ignition coils 1 with output stages, spark
plug connector, spark plugs

J220 - Motronic control unit


J317 - Terminal 30 voltage supply relay
N70 - Ignition coil 1 with output stage
N127 - Ignition coil 2 with output stage
N291 - Ignition coil 3 with output stage
1.5 N292 - Ignition coil 4 with output stage
ro/gr
P - Spark plug connector
A104 3/86 1/30 14 Q - Spark plugs
T2nd - 2-pin connector
J317
1.5 1.5 2.5 2.5 T6l - 6-pin connector, brown, in protective housing
sw/li sw/li 5/85 2/87 ws/ro ro/gn
for connectors, on left in plenum chamber
0.35 4
12 li ws/ro
15 - Earth point, on cylinder head
T6l/1 D78
21 15
1.5 0.35 85 - Earth connection -1-, in engine compartment
sw ro/gn
4 wiring harness
ws/ro
T121/3 T121/21 J220 T121/62 281 - Earth connection -1-, in engine prewiring wiring
harness
T2nd/ A104 - Positive (+) connection -2- (15), in dash panel
1
T121/121 T121/102 T121/95 T121/103 T121/94
wiring harness
2.5 1.5 0.35 0.35 0.35 0.35
sw/li sw/li li/sw sw/ge sw/br sw/li D52 - Positive (+) connection (15a), in engine
compartment wiring harness
D78 - Positive (+) connection -1- (30a), in engine
D52 1.5
1.5
1.5 1.5 compartment wiring harness
sw/li sw/li sw/li
sw/li

1 N70 3 1 N127 3 1 N291 3 1 N292 3

4 2 4 2 4 2 4 2

1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5


br/ge br br/ge br br/ge br br/ge br

281
ws = white
sw = black
P P P P ro = red
Q Q Q Q br = brown
2.5 gn = green
br/ge bl = blue
85 b
gr = grey
15 li = purple
ge = yellow
15 16 17 18 19 20 21 22 23 24 25 26 27 28
97--43913

Edition 02.03
Toledo/León Current Flow Diagram No. 67/5
31 31 Motronic control unit, coolant temperature sender,
a a charge air pressure sender, Hall sender, oil level/oil
temperature sender

G2 - Coolant temperature sender


G31 - Charge air pressure sender
G40 - Hall sender
G62 - Coolant temperature sender
4 G266 - Oil level/oil temperature sender
J220 - Motronic control unit
T10d - 10-pin connector, green, in protective housing
0.5 for connectors, on left in plenum chamber
br/ro
T14a - 14-pin connector, in cable channel left

T10d/5 T10d/7 T10d/8 10 - Earth point, in plenum chamber

85 - Earth connection -1-, in engine compartment


0.35 0.35 0.35 wiring harness
bl/li ws/gn ws/ro
220 - Earth connection (sender earth), in engine
wiring harness
T121/28 J220 T121/30 T121/48
D133 - Connection (Hall sender signal), in engine
compartment wiring harness

162 126 T121/86 T121/98 T121/101 T121/93 155


* - Only models with maintenance intermittent
0.35 0.5 0.35 0.35 0.35 0.35 0.35 extension
br/bl sw/bl li/ge li/gn li/gr gr/ge li
D133

T14a/12 T14a/11 T14a/4

0.5 1 0.35 0.35 0.5


li/ws ge/sw li/gn li/gn li

3 1 2 1 3 4 2 3 G2 1

*
2
G266 G40 3
G31 1 4
G62 2

143
0.5 0.35 0.5 0.5
br/bl br/bl br/bl br/ws ws = white
sw = black
0.5 1 2.5 T14a/7 ro = red
br br br 137 br = brown
gn = green
b 2.5 c bl = blue
85 br 220
gr = grey
10 li = purple
ge = yellow
29 30 31 32 33 34 35 36 37 38 39 40 41 42
97--43035

Edition 12.02
Toledo/León Current Flow Diagram No. 67/6
31 31 Motronic control unit, engine speed sender, knock
a a sensor I, knock sensor II

G28 - Engine speed sender


G61 - Knock sensor I
G66 - Knock sensor II
J220 - Motronic control unit
154 T2ni - 2-pin connector, on cylinder head, left
T2s - 2-pin connector, in engine compartment, rear
* T3b - 3-pin connector, on radiator
0.35 T10 - 10-pin connector, orange, in protective housing
gn/ws
for connectors, on left in plenum chamber

T10/2 139 - Earth connection (sender earth), in Motronic


wiring harness
220 - Earth connection (sender earth), in engine
0.35 wiring harness
gn/ro

* - Only models with multi-function display


T121/81 J220

T121/ T121/99 T121/107 T121/ T121/


106 90 82

0.35 0.35 0.35 0.35 0.35


gr bl 139 gn br ws

0.35 0.35
bl ge

T2ni/1 T2ni/2 T2s/2 T2s/1 T3b/1 T3b/2 T3b/3

G61 G66 G28 ws = white


sw = black
0.35 0.35 0.35 ro = red
sw sw sw br = brown
gn = green
c c bl = blue
gr = grey
220 li = purple
ge = yellow
43 44 45 46 47 48 49 50 51 52 53 54 55 56
97--43801

Edition 12.02
Toledo/León Current Flow Diagram No. 67/7
31 31 Motronic control unit, throttle valve control unit,
a a intake air temperature sender, throttle valve drive
(electric throttle operation)

E35 - Air conditioner switch


G42 - Intake air temperature sender
G186 - Throttle valve drive (electric throttle operation)
G187 - Throttle valve drive angle sender -1- (electric
J293 J255 J255 E35 throttle operation)
T14/3 T16b/2 T12e/3 T8l/1
G188 - Throttle valve drive angle sender -2- (electric
throttle operation)
J220 - Motronic control unit
J255 - Climatronic control unit
J293 - Radiator fan control unit
T10/7 T10/8 J338 - Throttle valve control unit
T10 - 10-pin connector, orange, in protective housing
for connectors, on left in plenum chamber
0.35 0.35
gn/gr bl/ro

10 - Earth point, in plenum chamber

T121/41 J220 T121/40 131 - Earth connection -2-, in engine compartment


wiring harness
T121/ T121/85 T121/ T121/ T121/ T121/ T121/ T121/92
220 - Earth connection (sender earth), in engine
T121/ T121/2
108 118 117 83 84 91 1 wiring harness
0.35 1 1 0.35 0.35 0.35 0.35 2.5 2.5
bl/gn li/sw ws li/ws bl/gr ws/gr bl/ws br/ro br/ro

131

1 5 3 2 4 6 1

G42 M J338
2
G186 G187 G188 ws = white
sw = black
0.35 0.35 ro = red
2.5
br/bl br/bl
br/ro br = brown
gn = green
c 220
bl = blue
gr = grey
10 li = purple
ge = yellow
57 58 59 60 61 62 63 64 65 66 67 68 69 70
97--43037

Edition 12.02
Toledo/León Current Flow Diagram No. 67/8
31 31 Motronic control unit, air mass meter, injector cy-
a a linder 1, injector cylinder 2, injector cylinder 3, in-
jector cylinder 4

G70 - Air mass meter


J220 - Motronic control unit
N30 - Injector, cylinder 1
N31 - Injector, cylinder 2
N32 - Injector, cylinder 3
159 N33 - Injector, cylinder 4
S232 - Fuse in fuse box
0.35 T10 - 10-pin connector, orange, in protective housing
gr/ws for connectors, on left in plenum chamber
T10d - 10-pin connector, green, in protective housing
for connectors, on left in plenum chamber
T10d/10 T10/1
T14a - 14-pin connector, in cable channel left
*
0.35 0.35 B168 - Connection (86), in interior wiring harness
li/ge gr/ws

W D95 - Connection (injectors), in engine compartment


T121/47 J220 T121/43
wiring harness
E30 - Connection (87a), in engine wiring harness
135 T121/96 T121/89 T121/97 T121/88 T121/ T121/ T121/53
27 29 * - Wire W for self-diagnosis
4 0.35 0.35 0.35 0.35 0.35 0.35 0.35
bl li li/gn li/ro li/bl gn sw ro/li

32

S 232
10A

32a

1.5 2 2 2 2 3 5 4
ro/li
N30 N31 N32 N33 G70
B168 1 1 1 1 2
1.5
ro/li
130 ws = white
T14a/5 sw = black
ro = red
1.5 1 1 1 1 1.5 2.5 br = brown
ro/li ro/li ro/li ro/li ro/li bl/ge bl/ge gn = green
D95 d bl = blue
E30
gr = grey
li = purple
ge = yellow
71 72 73 74 75 76 77 78 79 80 81 82 83 84
97--43038

Edition 12.02
Toledo/León Current Flow Diagram No. 67/9
31 31 Motronic control unit, lambda probe, lambda
a a probe after catalyst, activated charcoal filter
system solenoid valve 1, secondary air inlet valve

F - Brake light switch


G39 - Lambda probe
G130 - Lambda probe after catalyst
J220 - Motronic control unit
F/3 F/4
N80 - Activated charcoal filter system solenoid valve 1
(pulsed)
1
ro/sw N112 - Secondary air inlet valve
Z19 - Lambda probe heater
W1 Z29 - Lambda probe 1 heater, downstream of
1 1 catalytic converter
ws/ge ro/sw
T4p - 4-pin connector, centre in engine compartment
T10d/9 T10e/5 T10e/4 T6q - 6-pin connector, on exhaust pipe
T10d - 10-pin connector, green, in protective housing
0.35 0.35 0.35
for connectors, on left in plenum chamber
gn/li ws/ge sw/ro T10e - 10-pin connector, black, in protective housing
for connectors, on left in plenum chamber
T121/67 J220 T121/55 T121/56

E30 - Connection (87a), in engine wiring harness


T121/ T121/ T121/ T121/ T121/5 T121/9 T121/64 T121/ T121/69 T121/63
52 71 51 70 68 W1 - Positive (+) connection -1- (54), in rear wiring
0.35 0.35 0.35 0.35 1 0.35 0.35 0.35 0.35 0.35 harness
gr/ro sw gr/ws gn ws br/ge li/ro gr/ws gr/ro gr/ge

T6q/6 T6q/2 T6q/5 T6q/1 T6q/4 T4p/3 T4p/4 T4p/2

1 1 1
gr sw ws

2 2

N112 N80
G39 Z19 1 1
G130 Z29
111
1
ws
ws = white
1.5 1.5 1.5 sw = black
T6q/3 bl/ge bl/ge bl/ge T4p/1 ro = red
1.5 1.5 br = brown
bl/ro bl/ro gn = green
d E30
bl = blue
gr = grey
li = purple
ge = yellow
85 86 87 88 89 90 91 92 93 94 95 96 97 98
97--43802

Edition 12.02
Toledo/León Current Flow Diagram No. 67/10
31 31 Motronic control unit, secondary air pump relay,
a a power assisted steering pressure switch,
accelerator pedal position sender, accelerator
pedal position sender -2-

F88 - Power assisted steering pressure switch


G79 - Accelerator pedal position sender
G185 - Accelerator pedal position sender -2-
152 J
104 J 104 151 J104 - ABS with EDL control unit
T25/10 T25/11 J220 - Motronic control unit
T47/15 T47/11
0.35 0.35 J299 - Secondary air pump relay
br sw
V101 - Secondary air pump motor
A122 A121 T10d - 10-pin connector, green, in protective housing
for connectors, on left in plenum chamber
0.5 0.5
ws sw T10h - 10-pin connector, blue, in protective housing for
connectors, on left in plenum chamber
T10d/3 T10d/2
12 - Earth point, left in engine compartment
0.35 0.35
or/br or/sw
CAN--L CAN--H A121 - Connection (high bus), in dash panel wiring
T121/58 J220 T121/60
harness
A122 - Connection (low bus), in dash panel wiring
harness
T121/ T121/ T121/ T121/ T121/ T121/36 T121/ T121/50 T121/66
72 34 33 73 35 49 D108 - Connection -6-, in engine compartment wiring
0.35 0.35 0.35 0.35 0.35 0.35 0.35 0.35 0.35 harness
gn/ws br/ws gr/bl ge/gn ws/bl gr/ro ws/li ws/gr gr/br

8
T10h/2 T10h/1 T10h/6 T10h/3 T10h/5 T10h/4 D108

0.5 1 0.5 0.5 0.5 0.5 6 1


gr/ws br/bl gr/bl ge/gn ws/bl gr/ro ro gr/br

1 6 5 2 4 3 1 1/30 4/85

F88 J299
2 2/87 3/86
G185 G79
4 1.5
ws/ro bl/ge

2 ws = white
94 sw = black
V101 ro = red
1 br = brown
gn = green
4 bl = blue
br
gr = grey
12 li = purple
ge = yellow
99 100 101 102 103 104 105 106 107 108 109 110 111 112
97--43803

Edition 12.02
Toledo/León Current Flow Diagram No. 67/11
31 Motronic control unit, fuel pump relay, charge
a pressure control solenoid valve, inlet camshaft
16/85 21/31 17/30 timing adjustment valve -1-
4 J17
D - Ignition/starter switch
20 18/C 22/50 24/TK 19/86 23/87
F36 - Clutch pedal switch
e
J17 - Fuel pump relay
S3/6 S3/4 S3/5 S3/2 S3/1 S3/3 S2/5 J220 - Motronic control unit
J234 - Airbag control unit
0.5 0.5 0.5 1 A27
li/ws li/ws br/ge sw N75 - Charge pressure control solenoid valve
N205 - Inlet camshaft timing adjustment valve -1-
0.35 0.35
A125
161 12 bl/ws bl/ws N249 - Turbocharger divert air valve
T6l - 6-pin connector, brown, in protective housing
0.5
for connectors, on left in plenum chamber
T6l/2 li/ws
158
T10/6
T10 - 10-pin connector, orange, in protective housing
for connectors, on left in plenum chamber
J
234 T10d - 10-pin connector, green, in protective housing
0.35 T75/72 0.35
li/ws bl/ws for connectors, on left in plenum chamber

A20 - Connection (15a), in dash panel wiring harness


T121/65 J220 T121/54

A27 - Connection (speed signal), in dash panel wiring


harness
T121/105 T121/104 T121/115 T121/39 T121/37
A125 - Connection (crash signal), in dash panel wiring
0.35 0.35 1 0.35 0.35 harness
gr/gn gn/br gn/ws ws/ro gn/br
D102 - Connection -2-, in engine compartment wiring
harness
T10d/4 T10/9

1 0.35
ws/ro gn/br

2 2 2 2

N249 N75 N205 F36 D15


129 157 31
1 1 1 3

1 1 1 1 1 2.5 0.5 ws = white


ge/sw ge/sw ge/sw ge/sw sw/bl sw sw/bl sw = black
ro = red
br = brown
gn = green
D102 A20
bl = blue
gr = grey
li = purple
ge = yellow
113 114 115 116 117 118 119 120 121 122 123 124 125 126
97--43804

Edition 12.02
Toledo/León Current Flow Diagram No. 67/12
Fuel gauge sender, fuel pump (pre-supply pump),
coolant shortage indicator sender

G - Fuel gauge sender


G6 - Fuel pump (pre-supply pump)
e
G32 - Coolant shortage indicator sender
G169 - Fuel gauge sender -2-
504
S228 - Fuse in fuse box
S234 - Fuse in fuse box
4
bl S243 - Fuse in fuse box
f T6l - 6-pin connector, brown, in protective housing
A99 g
for connectors, on left in plenum chamber
T14a - 14-pin connector, in cable channel left
4 4 4 4 0.35
bl bl bl bl br/ws
33 - Earth point, on right behind dash panel
34 43 28

81 - Earth connection -1-, in dash panel wiring


S 234 S 243 S 228
10A 10A 15A harness
34a 43a 28a 269 - Earth connection (sender earth) -1-, in dash
71 42
panel wiring harness
1 2.5 1.5 0.5
504 - Screw connection -1- (87F), on relay plate
ge/sw bl/ge bl/ro br/ws

156 166 A99 - Connection -1- (87), in dash panel wiring


A100 T14a/9 harness
A100 - Connection -2- (87), in dash panel wiring
1 1 0.35 1 0.35
harness
ge/sw ge/sw li/sw br/ws br/ws

T6l/6 T14a/ T6l/5


6
269
1 2.5 0.5 0.5 0.35
ge/sw bl/ge br/ws br/ws li/ro

1 G 3 2 1
119 84
G6 G169 G32
4 2 ws = white
1.5 sw = black
br ro = red
br = brown
81
gn = green
4
bl = blue
br gr = grey
33 li = purple
ge = yellow
127 128 129 130 131 132 133 134 135 136 137 138 139 140
97--43805

Edition 12.02
Toledo/León Current Flow Diagram No. 67/13
Control unit with display in dash panel insert, oil
pressure switch, speedometer sender, buzzer/
gong, alternator warning lamp

F1 - Oil pressure switch


F4 - Reversing light switch
G22 - Speedometer sender
H3 - Buzzer/gong
J285 - Control unit with display in dash panel insert
K2 - Alternator warning lamp
K3 - Oil pressure warning lamp
f K28 - Coolant temperature warning lamp/coolant
g
shortage warning lamp
F4/1 13 1 44 K83 - Exhaust emissions warning lamp
K132 - Electronic power control fault lamp
1 2.5 0.35 0.35 0.35 0.35 0.35 0.35
sw gn/sw gn li/ro br/ws bl gn/ws S7 - Fuse in fuse box/relay plate
ro/gn
T10 - 10-pin connector, orange, in protective housing
7
* for connectors, on left in plenum chamber
T14a - 14-pin connector, in cable channel left
S 7
10A T14a/1 T32a B163 - Positive (+) connection -1- (15), in interior wiring
32
T10/3 7a T32/10 T32/28 T32/22 T32/7 T32/12 harness

1 1
sw/gn sw/gn K2 * - Only models with multi-function display

K132
J285
B163 1
sw/gn

T14a/
2
T14a/
3
K83 K3 H3 K28
1 0.5 0.5
sw/ws ws/bl gn/bl
T32a T32a/20
19 CAN-L
CAN-H
1 2 1
0.35 0.35
G22 F1 sw br

3
ws = white
sw = black
1 110 101 ro = red
br br = brown
gn = green
bl = blue
30 gr = grey
li = purple
ge = yellow
141 142 143 144 145 146 147 148 149 150 151 152 153 154
97--43945

Edition 02.03
Toledo/León Current Flow Diagram No. 67/14
Control unit with display in dash panel insert,
multi-function display, multi-function display call-
up button, multi-function display, memory switch

E86 - Multi-function display call-up button


E109 - Multi-function display, memory switch
G1 - Fuel gauge
G3 - Coolant temperature gauge
G5 - Rev. counter
G21 - Speedometer
J119 - Multi-function display
J285 - Control unit with display in dash panel insert
0.35 0.35 0.35 K105 - Reserve fuel warning lamp
bl/gn bl bl/gr

A13 - Connection (door contact switch), in dash panel


42 135 125 123 83 29 wiring harness

0.35 0.35 0.35 0.35 0.35 0.35 * - Only models with multi-function display
li li/sw gn/br bl/ws gr/ws br/bl
** - Wire W for self-diagnosis
**
W T32a T32a T32a T32a
T32a/5 18 24 23 25 T6d/4 T6d/2 T6d/1
T32/8 T32/5 T32/11 T32/3

G3 G1 *

E109 E86
T6d/3

J285 K105
0.35
br/ws

G5 G21 J119
139
T32/21
0.35
br/ge

A13
ws = white
0.5 sw = black
br/ge ro = red
br = brown
gn = green
118
bl = blue
gr = grey
li = purple
ge = yellow
155 156 157 158 159 160 161 162 163 164 165 166 167 168
97--43043

Edition 12.02

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