Yfm7Fgpw Yfm7Fgpw: 2006/9/15 News No. Date Comment PE0-MC-060105 Sep.,7,2006 FIG.1/12/19 LIST/ILLUSTRATION REVISION
Yfm7Fgpw Yfm7Fgpw: 2006/9/15 News No. Date Comment PE0-MC-060105 Sep.,7,2006 FIG.1/12/19 LIST/ILLUSTRATION REVISION
Yfm7Fgpw Yfm7Fgpw: 2006/9/15 News No. Date Comment PE0-MC-060105 Sep.,7,2006 FIG.1/12/19 LIST/ILLUSTRATION REVISION
1F3B4-100E1
( 2F3B4-100E1 )
2006/9/15
NEWS NO. DATE COMMENT
PE0-MC-060105 Sep.,7,2006 FIG.1/12/19 LIST/ILLUSTRATION REVISION
YFM7FGPW
PARTS CATALOGUE
©2006 by Yamaha Motor Co., Ltd.
1st edition, May 2006
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
A3
A4
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are 6. The asterisk (*) before a reference number indicates modified items after the first edition.
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
A5
FOREWORD
7. Applicable Serial No.
Engine Serial No. Frame Serial No.
A6
MODEL LABEL
(1) A label called “Model Label” is affixed in the location as indicated in (3) below. (5) Model Code – Production Code Number of Model Listed in This Parts Catalogue
When using this parts catalogue, please be sure to cross–reference the “model code –
production code No.” in the catalogue with the “model code – production code No.” indi- Model Production Country Model Production Country
cated on the Model Label affixed onto the product concerned. Code Code No. (destination) Code Code No. (destination)
3B41 010 U.S.A.
(2) “Model Label” Indication
3B42 010 CANADA
A7
CONTENTS
ENGINE
CYLINDER HEAD ................................................................. B2 REAR MASTER CYLINDER ................................................. F6
CYLINDER ............................................................................ B3 STAND & FOOTREST .......................................................... F8
CRANKSHAFT & PISTON .................................................... B4 GUARD ................................................................................. F9
VALVE ................................................................................... B6 GENERATOR ....................................................................... F10
CAMSHAFT & CHAIN ........................................................... B7 STARTING MOTOR ............................................................. F11
WATER PUMP ...................................................................... B8 METER ................................................................................. F12
RADIATOR & HOSE ............................................................. B9 HEADLIGHT ......................................................................... F13
OIL PUMP ............................................................................. B10 TAILLIGHT ............................................................................ F14
INTAKE ................................................................................. B11 TAILLIGHT 2 ......................................................................... F15
THROTTLE BODY ASSY 1 ................................................... B12 ELECTRICAL 1 ..................................................................... G2
EXHAUST ............................................................................. B14 ELECTRICAL 2 ..................................................................... G5
CRANKCASE ........................................................................ C2 GRAPHICS ........................................................................... G6
CRANKCASE COVER 1 ....................................................... C3 EMBLEM & LABEL 1 ............................................................ G7
STARTER CLUTCH .............................................................. C5 EMBLEM & LABEL 2 ............................................................ G8
CLUTCH ................................................................................ C6 INDEX
TRANSMISSION ................................................................... C8
MIDDLE DRIVE GEAR .......................................................... C10 NUMERICAL INDEX ............................................................. M1
SHIFT CAM & FORK ............................................................. C12
SHIFT SHAFT ....................................................................... C14
CHASSIS
FRAME .................................................................................. D2
FRONT FENDER .................................................................. D3
REAR FENDER ..................................................................... D6
SIDE COVER ........................................................................ D7
REAR ARM ........................................................................... D9
REAR SUSPENSION ............................................................ D10
DRIVE SHAFT ....................................................................... D11
FRONT DIFFERENTIAL ....................................................... D14
STEERING ............................................................................ E2
FRONT SUSPENSION & WHEEL ........................................ E4
FUEL TANK ........................................................................... E5
SEAT ..................................................................................... E6
FRONT WHEEL .................................................................... E7
FRONT WHEEL 2 ................................................................. E8
FRONT BRAKE CALIPER .................................................... E9
REAR WHEEL ....................................................................... E11
REAR WHEEL 2 .................................................................... E13
REAR BRAKE CALIPER ....................................................... E15
STEERING HANDLE & CABLE ............................................ F3
FRONT MASTER CYLINDER ............................................... F5
FIG. 1 CYLINDER HEAD
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
1 3B4–11101–00 CYLINDER HEAD ASSY 1 1
5 90109–09003 BOLT 2 2
6 90109–09002 BOLT 2 2
7 90109–09005 BOLT 2 2
8 91312–06030 BOLT 2 2
14 93210–96601 O-RING 1 1
18 93210–78544 O-RING 2 2
21 90467–14015 CLIP 1 1
23 90430–08119 GASKET 1 1
24 90467–150A2 CLIP 1 1
B2
FIG. 2 CYLINDER
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
1 3B4–11311–00 CYLINDER 1 1 1
4 91312–06040 BOLT 2 2
B3
FIG. 3 CRANKSHAFT & PISTON
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
1 3B4–11400–00 CRANKSHAFT ASSY 1 1
5 93310–84017 .BEARING 1 1
11 99009–35400 CIRCLIP 1 1
14 90179–16004 NUT 1 1
15 93306–30810 BEARING 1 1
19 93450–24154 CIRCLIP 2 2
20 3B4–16181–00 SPACER 1 1 1
22 3B4–11454–00 WEIGHT 1 1 1
26 90170–18003 NUT 1 1
B4
FIG. 3 CRANKSHAFT & PISTON
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
28 93306–30534 BEARING 1 1
29 93306–30438 BEARING 1 1
B5
FIG. 4 VALVE
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
1 5VK–12111–00 VALVE, INTAKE 2 2
12 90170–06128 NUT 4 4
B6
FIG. 5 CAMSHAFT & CHAIN
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
1 3B4–12170–00 CAMSHAFT ASSY 1 1 1
6 93306–07209 BEARING 1 1
7 5VK–1111F–00 PLATE 1 1
16 91312–06025 BOLT 2 2
B7
FIG. 6 WATER PUMP
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
1 3B4–12481–00 PIPE 1 1 1
2 91312–06012 BOLT 1 1
3 93210–21190 O-RING 1 1
4 3B4–12577–00 HOSE 2 1 1
6 5KM–12469–00 JOINT 1 1 1
7 91312–06020 BOLT 2 2
8 93210–33786 O-RING 1 1
12 93306–00006 BEARING 1 1
16 99009–10400 CIRCLIP 1 1
19 90430–06014 GASKET 2 2
21 90467–07093 CLIP 1 1
B8
FIG. 7 RADIATOR & HOSE
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
1 3B4–12576–00 HOSE 1 1 1
2 90467–26189 CLIP 2 2
3 3B4–12578–00 HOSE 3 1 1
4 90467–26189 CLIP 2 2
5 3B4–12411–00 THERMOSTAT 1 1
7 90430–06014 GASKET 1 1
11 93210–41042 O-RING 1 1
14 1AA–12535–00 .PLATE 1 1
15 97017–06010 .BOLT 4 4
18 90480–15235 GROMMET 4 4
20 90209–06012 WASHER 2 2
21 90387–060A7 COLLAR 2 2
B9
FIG. 8 OIL PUMP
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
1 3B4–13300–00 OIL PUMP ASSY 1 1
5 214–11198–01 GASKET 1 1
9 95312–10600 NUT 1 1
11 94580–31074 CHAIN 1 1
16 90430–14043 GASKET 4 4
18 90430–10188 GASKET 2 2
19 91312–06012 BOLT 1 1
21 93210–10096 O-RING 1 1
B10
FIG. 9 INTAKE
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
1 3B4–13586–00 JOINT, CARBURETOR 1 1 1
8 3B4–14457–00 SEAL 1 1
9 3B4–14409–00 DAMPER 2 2
13 59V–14457–00 SEAL 1 1
14 90467–220A1 CLIP 1 1
16 90467–10041 CLIP 1 1
17 90338–08174 PLUG 1 1
19 3B4–14455–00 BAND 1 1
B11
FIG. 10 THROTTLE BODY ASSY 1
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
1 3B4–13750–00 THROTTLE BODY ASSY 1 1
6 5JW–14348–00 .PIPE 1 1 1
8 8CC–14216–10 .SCREW 2 2
13 1S3–13493–00 .PLUNGER 1 1
16 91312–04006 .BOLT 3 3
17 5LP–14147–00 .O-RING 1 1
20 90467–09006 .CLIP 1 1
21 3B4–14413–00 STAY 1 1
22 97002–06012 BOLT 1 1
23 3B4–1243A–00 HOSE 1 1 1
25 90467–110A2 CLIP 4 4
26 3B4–13545–00 HOSE 1 1 1
27 90467–140A4 CLIP 2 2
B12
FIG. 10 THROTTLE BODY ASSY 1
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
28 90467–090A3 CLIP 1 1
B13
FIG. 11 EXHAUST
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
1 3B4–14611–00 PIPE, EXHAUST 1 1 1
12 92902–06200 WASHER 2 2
14 3B4–14711–00 MUFFLER 1 1 1
18 90387–06140 COLLAR 6 6
19 90480–01021 GROMMET 6 6
26 3B4–1477U–00 STOPPER 1 1 1
27 3B4–14733–00 MAT 1 1 1
B14
FIG. 11 EXHAUST
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
28 95822–08012 BOLT, FLANGE 2 2
33 90179–08023 NUT 2 2
B15
FIG. 12 CRANKCASE
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
1 3B4–15100–02 CRANKCASE ASSY 1 1
3 90462–10041 CLAMP 1 1
4 90462–08049 CLAMP 1 1
7 91312–08040 BOLT 2 2
10 93210–21631 O-RING 1 1
11 91312–06012 BOLT 1 1
15 3B4–18581–00 SPACER 1 1 1
C2
FIG. 13 CRANKCASE COVER 1
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
1 3B4–15411–00 COVER, CRANKCASE 1 1 1
4 90462–08050 CLAMP 1 1
7 3B4–15113–00 PLATE 1 1
10 93210–357A3 O-RING 1 1
12 93210–14369 O-RING 1 1
14 3B4–15453–00 GASKET 1 1
21 93306–20120 BEARING 1 1
27 90480–13018 GROMMET 1 1
C3
FIG. 13 CRANKCASE COVER 1
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
28 5KM–15351–00 PLUG, DRAIN 1 1
30 90462–08055 CLAMP 1 1
33 90480–13567 GROMMET 1 1
39 90480–13398 GROMMET 1 1
C4
FIG. 14 STARTER CLUTCH
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
1 3B4–15515–00 GEAR 3 (49T) 1 1
3 3B4–15522–00 SHAFT 2 1 1
8 90149–08018 SCREW 3 3
C5
FIG. 15 CLUTCH
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
1 3B4–16611–00 CLUTCH HOUSING COMP. 1 1
4 93316–01003 BEARING 1 1
6 99009–80500 CIRCLIP 1 1
7 93410–46079 CIRCLIP 1 1
8 93315–21813 BEARING 1 1
9 93450–24062 CIRCLIP 1 1
11 90179–22021 NUT 1 1
18 3B4–17632–00 WEIGHT 8 8
19 3B4–17623–00 CAM 1 1
20 3B4–17653–00 SLIDER 4 4
21 3B4–17645–00 COLLAR 1 1
22 93211–594A4 O-RING 1 1
23 4WV–17639–10 STOPPER 1 1
26 3B4–17641–00 V-BELT 1 1
C6
FIG. 15 CLUTCH
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
28 90201–190T7 WASHER, PLATE 1 1
29 90179–16005 NUT 1 1
33 93210–44545 O-RING 2 2
37 4WV–17644–00 SEAT,SPRING 1 1
38 90170–36279 NUT 1 1
39 90179–16005 NUT 1 1
C7
FIG. 16 TRANSMISSION
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
1 3B4–17681–00 SHAFT, SECONDARY 1 1
2 93306–00426 BEARING 1 1
3 93306–07801 BEARING 2 2
4 90387–26001 COLLAR 1 1
5 93210–26001 O-RING 1 1
8 3B4–17473–00 STOPPER 1 1
10 93310–32590 BEARING 1 1
12 93440–25084 CIRCLIP 1 1
14 90387–250R3 COLLAR 1 1
17 93440–25084 CIRCLIP 2 2
21 90387–20021 COLLAR 1 1
23 93306–20464 BEARING 1 1
24 93306–20309 BEARING 1 1
C8
FIG. 16 TRANSMISSION
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
28 93440–15012 CIRCLIP 2 2
30 93306–30438 BEARING 1 1
C9
FIG. 17 MIDDLE DRIVE GEAR
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
1 3B4–17521–00 HOUSING, BEARING 1 1
2 93306–30537 BEARING 1 1
4 90149–08013 SCREW 4 4
6 90179–22013 NUT 1 1
10 93306–37206 BEARING 1 1
11 90179–60001 NUT 1 1
12 93306–20654 BEARING 1 1
14 3B4–17832–00 COUPLING 1 1
16 90179–16006 NUT 1 1
17 93210–78544 O-RING 1 1
18 97022–08030 BOLT 4 4
C10
FIG. 17 MIDDLE DRIVE GEAR
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
20 3B4–17531–20 SHIM, PINION (0.2T) 2 2 UR
22 3B4–17832–00 COUPLING 1 1
24 90179–16006 NUT 1 1
25 90179–55660 NUT 1 1
C11
FIG. 18 SHIFT CAM & FORK
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
1 3B4–18540–00 SHIFT CAM ASSY 1 1
6 93410–20038 .CIRCLIP 1 1
11 90149–05016 .SCREW 1 1
16 99009–12400 CIRCLIP 2 2
17 93503–08007 BALL 1 1
20 90430–14194 GASKET 1 1
24 99009–12400 CIRCLIP 1 1
25 90109–14002 BOLT 1 1
27 90430–14043 GASKET 1 1
C12
FIG. 18 SHIFT CAM & FORK
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
28 90501–12004 SPRING, COMPRESSION 1 1
C13
FIG. 19 SHIFT SHAFT
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
1 4SH–18198–00 LEVER 1 1
2 90387–0613B COLLAR 1 1
7 5KM–18191–00 LEVER 1 1
12 3B4–18146–00 GASKET 1 1
18 90170–08358 NUT 1 1
19 95302–08700 NUT 1 1
27 90269–05055 RIVET 1 1
C14
FIG. 19 SHIFT SHAFT
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
28 3B4–18160–00 SHIFT GUIDE ASSY 1 1
29 90109–063F1 BOLT 3 3
C15
FIG. 20 FRAME
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
1 3B4–21110–00 FRAME COMP. 1 1
17 90109–06086 BOLT 2 2
18 90109–063F5 BOLT 2 2
20 90109–063F5 BOLT 2 2
22 90109–06086 BOLT 2 2
23 3B4–28488–00 HOOK 1 1
D2
FIG. 21 FRONT FENDER
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
1 3B4–W2151–00 FRONT FENDER COMP. 1 UR FOR PDG
2 3B4–21541–00 DAMPER 1 1 1
3 90109–063F1 BOLT 1 1
4 90269–07010 RIVET 2 2
5 90269–07010 RIVET 2 2
6 90480–13398 GROMMET 1 1
9 3B4–21541–00 DAMPER 1 1 1
10 90109–063F1 BOLT 1 1
11 90269–07010 RIVET 2 2
12 90269–07010 RIVET 2 2
13 90480–13398 GROMMET 1 1
15 3B4–2838K–00 BOX 1 1 1
17 90179–05523 NUT 2 2
D3
FIG. 21 FRONT FENDER
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
18 90480–13004 GROMMET 1 1
19 3B4–2839N–00 HOLDER 1 1
22 3B4–2151B–00 CAP 1 1
23 3B4–28307–00 SEAL 1 1
26 3B4–28487–00 PLATE 2 1 1
29 3B4–28217–00 DAMPER 1 1 1
30 3B4–28227–00 DAMPER 2 1 1
31 3B4–28237–00 DAMPER 3 1 1
32 3B4–28247–00 DAMPER 4 1 1
33 90269–07010 RIVET 2 2
34 90269–07077 RIVET 2 2
36 5RU–24768–00 STOPPER 2 2
37 90109–063F1 BOLT 2 2
41 90269–07077 RIVET 2 2
42 3B4–28349–00 CAP 2 2
43 3B4–21523–00 PLATE 1 1 1
D4
FIG. 21 FRONT FENDER
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
45 3B4–8253E–00 INSULATOR 1 1 1
46 3B4–8253F–00 INSULATOR 2 1 1
47 3B4–8254E–00 INSULATOR 1 1
48 3B4–8233W–00 INSU. 2 2
52 90338–08226 PLUG 2 2
56 90480–13567 GROMMET 2 2
59 90269–07010 RIVET 2 2
60 3B4–28313–00 LID 1 1
61 3B4–26232–00 EMBLEM 3D 1 1
63 3B4–21575–00 SEAL 1 1 1
65 90269–07010 RIVET 1 1
68 90269–07010 RIVET 2 2
D5
FIG. 22 REAR FENDER
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
1 3B4–W2161–00 REAR FENDER COMP. 1 UR FOR PDG
2 3B4–21652–00 PROTECTOR 1 1
7 90269–07010 RIVET 2 2
8 3B4–2160E–00 BOX 1 1
9 90338–09130 PLUG 1 1
12 3B4–2160F–00 LID 1 1
D6
FIG. 23 SIDE COVER
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
1 3B4–21871–00 TANK, RECOVERY 1 1
2 1S3–21875–00 CAP 1 1
5 90467–08003 CLIP 3 3
7 3B4–2176E–00 PLATE 1 1
9 90480–01558 GROMMET 1 1
12 3B4–21746–00 DAMPER 1 1
13 3B4–21747–00 DAMPER 1 1
16 3B4–2173N–00 SEAL 4 1 1
17 3B4–21717–00 DAMPER 1 1
18 3B4–2174X–00 DAMPER 1 1
19 3B4–2174Y–00 DAMPER 1 1
20 3B4–2173M–00 SEAL 3 1 1
D7
FIG. 23 SIDE COVER
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
24 3B4–2174T–00 INSULATOR, SIDE COVER 2 1 1
25 3B4–21717–00 DAMPER 1 1
26 3B4–2174X–00 DAMPER 1 1
28 3B4–2174Y–00 DAMPER 1 1
29 90269–07010 RIVET 4 4
30 90269–06081 RIVET 2 2
33 90269–07010 RIVET 1 1
34 90464–16012 CLAMP 1 1
D8
FIG. 24 REAR ARM
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
1 3B4–22171–00 ARM, REAR 1 1 1
2 5KM–23526–10 BUSH 2 2
4 5KM–22149–00 WASHER 1 1
6 5KM–23526–10 BUSH 2 2
8 5KM–22149–00 WASHER 1 1
9 3B4–2217M–00 ARM 1 1 1
10 5KM–23526–10 BUSH 2 2
12 5KM–22149–00 WASHER 2 2
13 3B4–2217N–00 ARM 2 1 1
14 5KM–23526–10 BUSH 2 2
16 5KM–22149–00 WASHER 2 2
25 90109–063F1 BOLT 4 4
D9
FIG. 25 REAR SUSPENSION
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
1 3B4–22210–00 SHOCK ABSORBER ASSY, REAR 2 2
D10
FIG. 26 DRIVE SHAFT
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
1 3B4–46101–00 REAR AXLE GEAR CASE ASSY 1 1
3 93332–00046 .BEARING 1 1
6 93332–00053 .BEARING 1 1
10 93210–626A7 .O-RING 1 1
11 3B4–46126–00 .COUPLING 1 1
13 90179–12005 .NUT 1 1
16 93306–205U0 .BEARING 1 1
D11
FIG. 26 DRIVE SHAFT
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
18 93306–30523 .BEARING 1 1
21 93306–00704 .BEARING 1 1
22 93306–207U0 .BEARING 1 1
27 214–11198–01 .GASKET 2 2
28 5UG–15371–00 .BREATHER 1 1
30 97022–08035 .BOLT 11 11
32 97022–08025 .BOLT 4 4
D12
FIG. 26 DRIVE SHAFT
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
37 3B4–46344–50 .SHIM (0.50T) 1 1 UR
40 99009–19400 CIRCLIP 1 1
41 5KM–46126–00 COUPLING 1 1
42 93410–22039 CIRCLIP 1 1
43 5KM–46137–00 SEAL 2 1 1
44 5KM–46136–00 SEAL 1 1 1
46 90467–07029 CLIP 1 1
47 5KM–46559–00 DAMPER 1 1
D13
FIG. 27 FRONT DIFFERENTIAL
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
1 3B4–46160–00 FRONT AXLE GEAR CASE COMP. 1 1
5 3B4–67839–00 .CUPLING 1 1
8 93306–00613 .BEARING 2 2
9 3B4–46164–00 .BEARING 1 1 1
10 3B4–46166–00 .BEARING 3 1 1
11 3B4–46134–00 .O-RING 1 1 1
12 3B4–46135–00 .O-RING 2 1 1
14 3B4–46163–00 .SEAL,OIL 1 2 2
15 3B4–47359–00 .WASHER 1 1
18 90430–10003 .GASKET 1 1
22 4WV–46145–10 .NUT 1 1 1
24 214–11198–01 GASKET 1 1
D14
FIG. 27 FRONT DIFFERENTIAL
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
25 90445–070F1 HOSE (L950) 1 1
26 90467–07029 CLIP 1 1
29 5KM–46137–00 SEAL 2 1 1
30 5KM–46136–00 SEAL 1 1 1
31 99009–19400 CIRCLIP 1 1
32 5KM–46126–00 COUPLING 1 1
33 93410–22039 CIRCLIP 1 1
34 5KM–46559–00 DAMPER 1 1
D15
FIG. 28 STEERING
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
1 8K1–23814–00 HOLDER, HANDLE 2 2
9 97027–08060 BOLT 2 2
11 90387–090R0 COLLAR 2 2
14 90387–22014 COLLAR 1 1
16 90387–22591 COLLAR 1 1
17 3B4–2381B–00 JOINT 1 1
21 90109–063F1 BOLT 2 2
23 90467–07029 CLIP 1 1
E2
FIG. 28 STEERING
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
28 95612–16100 NUT, U 1 1
29 90468–18195 CLIP 1 1
33 95307–10700 NUT 2 2
36 90209–10229 WASHER 4 4
E3
FIG. 29 FRONT SUSPENSION & WHEEL
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
1 3B4–23540–00 FRONT UPPER ARM COMP. (LEFT) 1 1
3 99009–30400 .CIRCLIP 1 1
4 5KM–23526–10 .BUSH 2 2
7 99009–30400 .CIRCLIP 1 1
8 5KM–23526–10 .BUSH 2 2
12 5KM–23526–10 .BUSH 2 2
13 5KM–22149–00 WASHER 2 2
15 5KM–23526–10 .BUSH 2 2
16 5KM–22149–00 WASHER 2 2
E4
FIG. 30 FUEL TANK
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
1 3B4–13971–00 PIPE, FUEL 1 1 1
2 90464–14004 CLAMP 1 1
6 1S3–24486–00 O-RING 1 1
7 95307–06800 NUT 6 6
9 3B4–24312–00 PIPE 2 1 1
10 90467–09006 CLIP 2 2
12 3B4–24398–00 BAND 1 1 1
13 3B4–24313–00 PIPE 3 1 1
14 90467–09006 CLIP 1 1
15 90480–18290 GROMMET 2 2
16 90387–066J1 COLLAR 2 2
18 90480–01400 GROMMET 2 2
19 90387–075H4 COLLAR 2 2
22 90109–063F1 BOLT 2 2
E5
FIG. 31 SEAT
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
1 3B4–24710–00 SINGLE SEAT ASSY 1 1
4 3B4–24725–00 .SPACER 1 1
E6
FIG. 32 FRONT WHEEL
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
1 3B4–25180–00 WHEEL COMP. 1 1
4 90179–10007 NUT 4 4
8 93305–00602 .BEARING 1 1
9 99009–55500 .CIRCLIP 1 1
11 99009–30400 .CIRCLIP 1 1
18 3B4–2518E–00 SHAFT 1 1
23 3B4–2512H–00 CIRCLIP 1 1
24 3B4–25182–00 CIRCLIP 1 1
25 93450–22119 CIRCLIP 1 1
26 90179–20006 NUT 1 1
E7
FIG. 33 FRONT WHEEL 2
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
1 3B4–25180–00 WHEEL COMP. 1 1
4 90179–10007 NUT 4 4
8 93305–00602 .BEARING 1 1
9 99009–55500 .CIRCLIP 1 1
11 99009–30400 .CIRCLIP 1 1
18 3B4–2518E–00 SHAFT 1 1
23 3B4–2512H–00 CIRCLIP 1 1
24 3B4–25182–00 CIRCLIP 1 1
25 93450–22119 CIRCLIP 1 1
26 90179–20006 NUT 1 1
E8
FIG. 34 FRONT BRAKE CALIPER
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
1 3B4–2582T–01 DISC, BRAKE (LEFT) 1 1
2 90109–08101 BOLT 4 4
4 90109–08101 BOLT 4 4
8 1UY–25937–51 .BOOT 2 1 1
12 1UY–25926–51 .BOLT 1 1
14 3JD–25926–00 .BOLT 1 1
15 3JD–25961–00 .NUT 1 1
18 5DH–25916–00 .PLUG 1 1
23 1UY–25937–51 .BOOT 2 1 1
27 1UY–25926–51 .BOLT 1 1
E9
FIG. 34 FRONT BRAKE CALIPER
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
28 1UY–25938–51 .WASHER, SPRING 1 1
29 3JD–25926–00 .BOLT 1 1
30 3JD–25961–00 .NUT 1 1
33 5DH–25916–00 .PLUG 1 1
E10
FIG. 35 REAR WHEEL
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
1 3B4–25390–00 REAR WHEEL COMP. 1 1
4 90179–10007 NUT 4 4
8 93305–00602 .BEARING 1 1
9 99009–55500 .CIRCLIP 1 1
13 3B4–2539F–00 PLATE 1 1 1
17 5KM–23448–00 SPACER 2 2
26 3B4–2518E–10 SHAFT 1 1
E11
FIG. 35 REAR WHEEL
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
28 3B4–2512G–00 BOOT BAND (SMALL) 2 2
31 3B4–2512H–00 CIRCLIP 1 1
33 3B4–25182–00 CIRCLIP 1 1
34 90179–20006 NUT 1 1
E12
FIG. 36 REAR WHEEL 2
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
1 3B4–25390–00 REAR WHEEL COMP. 1 1
4 90179–10007 NUT 4 4
8 93305–00602 .BEARING 1 1
9 99009–55500 .CIRCLIP 1 1
13 3B4–2539G–00 PLATE 2 1 1
17 5KM–23448–00 SPACER 2 2
26 3B4–2518E–10 SHAFT 1 1
E13
FIG. 36 REAR WHEEL 2
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
28 3B4–2512G–00 BOOT BAND (SMALL) 2 2
31 3B4–2512H–00 CIRCLIP 1 1
33 3B4–25182–00 CIRCLIP 1 1
34 90179–20006 NUT 1 1
E14
FIG. 37 REAR BRAKE CALIPER
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
1 3B4–2582V–00 DISC, REAR BRAKE 1 1 1
2 90109–08101 BOLT 4 4
4 90109–08101 BOLT 4 4
8 1UY–25937–51 .BOOT 2 1 1
12 1UY–25926–51 .BOLT 1 1
14 3JD–25926–00 .BOLT 1 1
15 3JD–25961–00 .NUT 1 1
18 5DH–25916–00 .PLUG 1 1
23 1UY–25937–51 .BOOT 2 1 1
27 1UY–25926–51 .BOLT 1 1
E15
FIG. 37 REAR BRAKE CALIPER
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
28 1UY–25938–51 .WASHER, SPRING 1 1
29 3JD–25926–00 .BOLT 1 1
30 3JD–25961–00 .NUT 1 1
33 5DH–25916–00 .PLUG 1 1
F2
FIG. 38 STEERING HANDLE & CABLE
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
1 3B4–26111–00 HANDLEBAR 1 1
2 5LP–26241–00 GRIP 2 2
3 90387–22015 COLLAR 1 1
9 90149–04278 .SCREW 3 3
11 95607–05100 .NUT, U 1 1
12 95307–05700 .NUT 1 1
14 1NV–26304–00 .SPRING 1 1
15 4KB–2628G–00 .GASKET 1 1
16 1NV–26129–00 .WASHER 1 1
17 1NV–26398–00 .WASHER 1 1
18 1NV–2625K–00 .COLLAR 1 1
21 92907–04600 .WASHER 2 2
F3
FIG. 38 STEERING HANDLE & CABLE
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
28 3B4–26347–00 JOINT, CABLE 1 1
31 92907–06200 WASHER 1 1
F4
FIG. 39 FRONT MASTER CYLINDER
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
1 3B4–2583T–00 MASTER CYLINDER ASSY 1 1
7 3B4–83922–00 .LEVER 2 1 1
9 95604–06100 .NUT, U 1 1
11 5EB–26332–00 .BOLT 2 2
15 2GU–25866–00 CIRCLIP 1 1
18 90464–20010 CLAMP 2 2
F5
FIG. 40 REAR MASTER CYLINDER
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
1 3B4–2583V–00 RR. MASTER CYLINDER ASSY. 1 1
7 3B4–83912–00 .LEVER 1 1 1
9 95604–06100 .NUT, U 1 1
11 5EB–26332–00 .BOLT 2 2
17 2GU–25866–00 CIRCLIP 1 1
18 90464–16006 CLAMP 2 2
24 5KM–81677–00 CLAMP 1 4 4
25 3B4–25715–00 COVER 1 2 2
27 90109–063F1 BOLT 4 4
F6
FIG. 40 REAR MASTER CYLINDER
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
28 3B4–27211–00 PEDAL, BRAKE 1 1
29 99001–10600 CIRCLIP 1 1
32 97022–06014 BOLT 1 1
33 95312–06600 NUT 1 1
F7
FIG. 41 STAND & FOOTREST
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
1 3B4–27452–00 BRACKET, FOOTREST 1 1 1
4 3B4–27453–00 COVER 1 1 1
5 3B4–21732–00 SEAL 1 1 1
6 5GH–2741A–00 ARM 1 1 1
7 90109–063F5 BOLT 2 2
9 95312–06600 NUT 2 2
10 90480–14532 GROMMET 1 1
11 3B4–28239–00 COVER 3 1 1
12 3B4–21735–00 SEAL 2 1 1
13 90109–063F1 BOLT 4 4
18 3B4–27463–00 COVER 2 1 1
19 5GH–2741A–00 ARM 1 1 1
20 90109–063F5 BOLT 2 2
22 95312–06600 NUT 2 2
23 90109–063F1 BOLT 4 4
F8
FIG. 42 GUARD
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
1 90119–06056 BOLT, WITH WASHER 1 1
6 3B4–2842M–00 COVER 1 1
3B4–2842M–10 COVER 1 1
8 92902–05200 WASHER 1 1
9 3B4–2842N–00 COVER 2 1
3B4–2842N–10 COVER 2 1
11 92902–05200 WASHER 1 1
12 90338–18122 PLUG 2 2
F9
FIG. 43 GENERATOR
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
1 3B4–81410–00 STATOR ASSY 1 1
F10
FIG. 44 STARTING MOTOR
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
1 1S3–81890–00 MOTOR ASSY 1 1
3 1FK–81847–00 .O-RING 1 1
6 11H–81844–00 .GASKET 2 2
7 3AJ–81826–00 .BOLT 2 2
9 4G0–81871–00 .CAP 1 1
10 4XV–8182A–00 NUT 2 2
F11
FIG. 45 METER
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
1 3B4–83500–00 SPEEDOMETER COMPLETE 1 MILE/H
F12
FIG. 46 HEADLIGHT
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
1 3B4–84300–00 HEADLIGHT ASSY 2 2
7 5GH–84703–00 BRACKET 2 2
F13
FIG. 47 TAILLIGHT
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
1 3FA–84710–00 TAILLIGHT UNIT ASSY 1
F14
FIG. 48 TAILLIGHT 2
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
1 3FA–84710–00 TAILLIGHT UNIT ASSY 1
8 90387–065G1 COLLAR 2
F15
FIG. 49 ELECTRICAL 1
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
1 3B4–8591A–00 ENGINE CONTROL UNIT ASSY 1 1
4 97007–05020 BOLT 2 2
7 90430–10148 GASKET 1 1
9 93210–29196 O-RING 1 1
12 90430–12202 GASKET 1 1
14 91312–06020 BOLT 1 1
G2
FIG. 49 ELECTRICAL 1
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
28 3HN–82579–00 .CAP, KEY 1 1
45 90464–15195 CLAMP 2 2
46 90464–13073 CLAMP 4 4
47 90464–25004 CLAMP 4 4
48 90464–15157 CLAMP 4 4
49 90464–20181 CLAMP 2 2
50 90465–10098 CLAMP 1 1
51 90464–10112 CLAMP 1 1
52 5Y9–12491–00 CLAMP 1 2 2
G3
FIG. 49 ELECTRICAL 1
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
55 3B4–82576–00 LEAN ANGLE SENSOR 1 1
56 97002–05016 BOLT 2 2
58 90464–20237 CLAMP 3 3
59 90464–20010 CLAMP 1 1
60 90464–09013 CLAMP 2 2
61 90464–12045 CLAMP 3 3
G4
FIG. 50 ELECTRICAL 2
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
1 2EK–85111–00 REFLECTOR, FRONT 1 2
2 92902–05200 WASHER 2
5 92902–05200 WASHER 2
7 92902–05200 WASHER 1
8 95302–05600 NUT 1
G5
FIG. 51 GRAPHICS
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
1 3B4–2173E–00 GRAPHIC 1 1 1
2 3B4–2173E–00 GRAPHIC 1 1 1
3 5KM–2173B–00 EMBLEM 3D 1 1
4 5KM–2173B–00 EMBLEM 3D 1 1
G6
FIG. 52 EMBLEM & LABEL 1
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
1 5FE–21568–01 LABEL, WARNING 1 ENGLISH
G7
FIG. 53 EMBLEM & LABEL 2
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
1 5FE–21568–01 LABEL, WARNING 1 ENGLISH
G8
FIG. 53 EMBLEM & LABEL 2
REF.
PART NO. DESCRIPTION REMARKS
CAN
USA
NO.
28 3B4–2176C–00 PLATE, EPA OFFROAD ATV CAN 1 FRENCH
G9
NUMERICAL INDEX
M1
NUMERICAL INDEX
M2
NUMERICAL INDEX
M3
NUMERICAL INDEX
M4
NUMERICAL INDEX
95707–06300 D – 9 98706–04012 F – 5
E – 4 F – 6
F – 8 98902–06020 G – 3
95802–06012 D – 2 99001–10600 F – 7
D – 4 99009–10400 B – 8
F – 5 99009–12400 C – 12
95802–06020 B – 9 99009–19400 D – 13
G – 2 D – 15
95807–06030 E – 5 99009–30400 E – 4
95812–06014 D – 14 E – 7
95812–06016 C – 14 E – 8
95812–06035 C – 14 99009–35400 B – 4
95812–08014 D – 10 99009–55500 E – 7
95812–08040 B – 15 E – 8
D – 14 E – 11
95812–10035 D – 2 E – 13
95817–08014 F – 9 99009–80500 C – 6
95817–10035 D – 2 99530–08012 C – 14
95822–06016 B – 14 99530–10014 D – 12
95822–06020 C – 4 99530–10116 C – 2
95822–06025 F – 5 C – 3
F – 6 C – 6
95822–06030 C – 3 99530–14016 C – 2
95822–06040 C – 3
95822–08012 B – 15
95827–08030 E – 2
97002–05016 G – 4
97002–06012 B – 12
97007–05020 G – 2
97017–06010 B – 9
97022–06014 F – 7
97022–08025 D – 12
97022–08030 C – 10
97022–08035 D – 12
97027–08060 E – 2
97702–50512 D – 4
97702–50516 F – 9
97702–50520 B – 11
97702–60025 G – 2
98502–03530 F – 13
98502–05016 D – 4
98502–05020 F – 3
98502–06016 B – 14
98507–04016 F – 3
98507–05012 B – 12
98507–05020 F – 3
98507–06010 B – 12
98507–06012 B – 12
M5