Single Equilibrium Stages (2) Single Equilibrium Stages

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Lecture 6.

Single Equilibrium Stages (2)


( )
[Ch. 4]
• Multicomponent Flash, Bubble-Point, and
Dew-Point Calculations
- Variables and equations in flash vaporization
- Isothermal flash
- Bubble and dew points
- Adiabatic flash

• Ternaryy Liquid-Liquid
q q Systems
y
- Carrier A and solvent C mutually insoluble
- Carrier A and solvent C partially soluble
Flash Vaporization

• Flash : a single-equilibrium-stage distillation in which a


feed is partially vaporized to give a vapor richer in the
more-volatile components than the feed
• If the equipment is properly designed, the vapor and
liquid leaving the flash drum are in equilibrium

Flash vaporization Partial condensation


Single-
Single-Stage Equilibrium Operation
• 3C + 10 variables
F V
F, V, L,
L zi, yi, xi, TF, TV, TL, PF, PV, PL, Q
V, yi, hV, • 2C + 5 equations
PV, TV

F
zi Q
hF
TF
PF

L, xi, hL,
PL, TL

• C + 5 degrees of freedom
Common Sets of Specifications
• C + 3 feed variables (F, TF, PF, zi) are known
 2 additional variables can be specified

• TV,,PV Isothermal flash


V, yi, hV,
PV, TV • V/F=0, PL Bubble-point T
• V/F=1,
V/F 1 PV D
Dew-point
i tT
• V/F=0, TL Bubble-point P
F
zi Q • V/F=1, TV Dew-point P
hF • Q
Q=0
0, PV Adiabatic flash
TF
PF • Q, PV Nonadiabatic flash

L, xi, hL, • V/F, PV Percent vaporization


PL, TL flash
Isothermal Flash (1)
• Isothermal flash calculation
- When the equilibrium
temperature TV (or TL) and
the equilibrium pressure
PV (or PL) are specified
 2C + 5 variables are
determined from 2C + 5
equations
- Not straightforward
because of nonlinear
equations
ti
- Use the Rachford-Rice
procedure when K-values
K values
are independent of
composition
Isothermal Flash (2)
zi (1  Ki )
C
f {}   0
i 1 1   ( K i  1)

• Solve iteratively by guessing values of  between 0 and 1


until the function f{} = 0
f (x)
• Newton’s
N ’ method
h d
f (x)
( k 1)) f { }(k )
  (k )

f '{ ( k ) }
C
zi (1  K i ) 2
f '{ }   (k )
2
i 1 1   ( K i  1) 
(k )

 ( k 1)   ( k ) /  ( k )   ( 0.0001) x4 x3 x2 x1
x
Bubble and Dew Points (1)
C
zi (1  Ki )
f {}   0
i 1 1   ( K i  1)

point,  = 0 and f{0} = 0


• At the bubble point
f {0}   zi (1  K i )   zi   zi K i  0  z Ki i 1
i i i i

• At the due point,  = 1 and f{1} = 0


zi (1  K i ) zi zi
f {1}       zi  0  i K  1
i Ki i Ki i i

• For a given feed composition, zi, the above equation can


be used to find T for a specified P or to find P for a
specified T
Bubble and Dew Points (2)

• How to determine K-values ?


(1) Plots of K-values for a specific T and P
(2) Equations for vapor-liquid equilibria
- Raoult’s law K i  Pi sat / P
- Modified Raoult
Raoult’s
s law K i   i Pi sat / P
(3) Iterative calculations
C C
zi
f {P}   zi K i  1 f {P}   1
i i Ki
Method of false position

 f { P ( k 1)
}  f { P (k )
}
P ( k  2) P ( k 1) ( k 1)
 f {P }/  ( k 1) 
 P  P (k )

Adiabatic (Q=0) Flash
Start with guessed value of TV Start with guessed value of 
(wide-boiling mixtures) (close-boiling mixtures)
Q Q
Outer-loop
Outer-loop
Guess 

C
zi (1  Ki )
f {TV }   0
i 1 1   ( K i  1)

Inner-loop Inner-loop

f {TV }  hV  (1   )hL  hF  0 Satisfy ? f {}  hV  (1   )hL  hF  0 Satisfy ?


Ternary Liquid-
Liquid-Liquid Systems
• Ternary mixtures that undergo phase splitting to form two
separate liquid phases : using solubility difference
• Extract : the exiting liquid phase that contains the solvent and
the extracted solute
• Raffinate : the exiting liquid phase that contains the carrier, A,
and the portion of the solute, B, that is not extracted
Components A and C mutually insoluble Components A and C partially soluble
Solvent, S Extract, E Solvent, S Extract, E
(component C) (components B,B C) (component C) A B,
(components A, B C)

Feed, F Raffinate, R Feed, F Raffanite, R


(components A, B) (components A, B) (components A, B) (components A, B, C)
Components A and C mutually
Insoluble
• Solute material balance
X B( F ) FA  X B( E ) S  X B( R ) FA

K 'DB  X B( E ) / X B( R )  X B( E )  K 'DB X B( R )
XB: ratio of mass (or moles) of solute B, to mass (or moles) of the other
component
p in F,, R,, or E
K’DB: distribution coefficient defined in terms of mass or mole ratios

X B( F ) FA
X B( R ) 
FA  K 'DB S
• Extraction factor
factor, EB
E B  K 'DB S / FA E  : (the extent to which the solute is extracted) 

1
X ( R)
/X (F )
 : fraction of B that is not extracted
1  EB
B B
Components A and C Partially
Soluble
• Equilateral triangular diagram
-WWater
t (A),
(A) ethylene
th l glycol
l l (B)
(B),
furfural (C) Single phase
region
- Above bubble-point
bubble point pressure
: no vapor phase

the two liquid phases have


identical compositions
(one phase)
p

Two-liquid
T li id
phase region

Miscibility limits for water-furfural


Other Liquid
Liquid-
-Liquid Equilibrium
Diagrams
Right triangular diagram Equilibrium solute diagram in mass fractions

Equilibrium
q solute diagram
g in mass ratios Janecke diagram
g
[Example] Water
Water--Glycol-
Glycol-Furfural
Equilibrium (1)
A 45% by weight glycol (B)-55% water (A) solution is
contacted with twice its weight of pure furfural solvent (C)
( )
at 25℃ and 101 kPa.
D t
Determine
i ththe composition
iti off th
the equilibrium
ilib i extract
t t and d
raffinate phases produced.
Furfural, S 200 g
100% C
Extract, E • Basis : 100 g of feed
• Overall material balance
F+S=E+R

Raffinate, R
Feed, F 100 g
55% A, 45% B
[Example] Water
Water--Glycol-
Glycol-Furfural
Equilibrium (2)
Locate the feed (F) and solvent
(S) compositions

Define M, the mixing point


M=F+S=E+R

Apply the inverse-lever-arm rule


( mass b
(or balance)
l ) tto fi
find
d M point
i t

( F  S ) wC( M )  FwC( F )  SwC( S )


F wC( S )  wC( M ) SM
 (M ) 
S wC  wC (F )
MF

Find E and R along a tie line

Apply
A l the
th iinverse-lever-
l
arm rule to find the
amounts of E and R
When Two Pairs of Components are
Partially Soluble
Miscibility boundaries Tie lines do not merge
are separatet : three-phase
th h region,
i
: two separate two- RST is formed
phase regions

Miscibility boundaries As temperature is


and tie-line equilibria reduced,
merge
g (a)  (b)  (c)

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