Surface Safety Products Catalog

Surface Safety
Products
Table of Contents
Company Profile
General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 National Oilwell Varco (NOV) is a worldwide leader in the design, manufacture and sale of equipment and components used in oil
Standard Wellhead Actuators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 and gas drilling and production operations. We are also the providers of oilfield services to the upstream oil and gas industry.
Pipeline Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
Special Application Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 Headquartered in Houston, Texas, with more than 60,000 employees operating as a global family in 67 countries, we work with
Actuator Description and Principle of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 our customers in every part of the world to meet their needs by delivering exceptional products and services.
Gate Valve and Actuator with Trim Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 Through our broad capabilities and vision, our family of companies is positioned and ready to serve the needs of this challenging,
Standard Actuators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
evolving industry. We have the technical expertise, advanced equipment and readily available support necessary for our
AUD Fail-Safe Pneumatic Diaphragm Actuator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
customers’ success.
Pneumatic AUP Piston Actuator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5
AUH Hydraulic Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
AWC Wireline-Cutting Hydraulic Actuator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
AWC Actuator Pressure Sizing Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Pipeline Actuators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
PA Pneumatic Surface Safety Shutdown Gate Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
NOV Completion & Production Solutions
Actuators for Large Bore API 6D Safety Gate Valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 NOV Completion & Production Solutions integrates technologies for well completions and oil and gas production. We design,
Special Application Actuators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 manufacture and sell equipment and technologies needed for hydraulic fracture stimulation, well intervention and artificial lift
LEO™ Linear Electric Operator Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
systems. In addition, we focus on offshore production with floating production systems and subsea production technologies.
DF Dual Force Actuator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Pneumatic Piston Actuator Pressure/Sizing Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7 In every type of environment, we bring together engineering operational expertise and field-proven solutions with a foundation
Safety Shutdown Valves and Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8 of safety and risk management that helps you control costs and achieve lasting success.
Diaphragm/Actuator Pressure/Sizing Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Self-Contained Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Self-Contained Surface Safety Shutdown Control System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Pressure Performance Systems (PPS)

Actuator Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Mechanical Reopening Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Lockout Caps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3 We are a group within the Intervention and Stimulation Equipment (ISE) business unit, servicing the global upstream oil and gas
Electric Valve Position Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 industry. Pressure Performance Systems (PPS) formerly known as Mission Well Service Products (MWSP), has been meeting our
Stem Protector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5 customers’ needs since 1955 when our first centrifugal pump was manufactured. Since then we have grown our product offering
Proximity Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6 and sales channels with a diverse workforce of over 800 employees in 15 countries around the world.
Hydraulic Operator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Fusible Operators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8 From concept to completion, we deliver best-in-class solutions through alignment with our customers. We aim for exceptional
Fusible Lock-Open Caps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9 customer service by anticipating needs, while continuing to create shareholder value.
Hydro-Pneumatic Dampener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10 We serve the following market segments:
Limit Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11 • Pressure Pumping
Safety Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
• Workover
Operation of Basic Safety System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
• Well Testing & Flowback
Elementary Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
• Well Intervention
Safety Monitoring and Control Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
• Exploration and Production (E&P)
Single-Well Control Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
Multi-Well Control Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
System Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
PRV Relay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
ESP Pressure Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
ESPHL High-Low Pressure Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Type ECS Pressure Sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Erosion Monitor Pilots and Flowline Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
Remote Emergency Shutdown (ESD) Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Quick Exhaust Valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
Pneumatic Quick Exhaust Valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11
Hydraulic Control Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
Miscellaneous Wellhead and Surface Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
Quick Union Tree Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
[email protected] nov.com/pps
Surface Safety Products (SSP) Surface Safety Products (SSP)
Introduction Standard Wellhead Actuators

NOV has one of the largest offerings of remote controlled monitoring In addition to our large line of actuators, we offer a complete line Standard wellhead actuators include pneumatic and hydraulic type.
and actuator systems in the industry. We design and manufacture a of pressure monitoring and control valves. Controls range from the
complete line of pneumatic, hydraulic, electric and direct controlled Pneumatic-Type
industry standard NOV “stick pilots” to a series of heat and erosion
actuators for christmas tree gate valves and pipeline protection appli- Pneumatic-type actuators include the AUP and AUD actuators.
detection pilots easily incorporated into any system.
cations. NOV actuators can be found on many of the world’s christmas The AUD actuator features a stamped cylinder design utilizing
trees via major wellhead companies or via direct purchases from To complete our safety system offerings, we provide a line of surface a nylon reinforIced diaphragm for pneumatically operated
national and international companies. Obstacles such as low supply control panels. These range from a simple, self-contained single well safety systems. AUP actuators are piston actuators which
pressure, compact space limitations, special metallurgy or wire-cut- system to multi-well and multi-telemetry units. Our units can be offer a wide range of sizes for pneumatically operated safety
ting capabilities can be satisfied by our technology team. found in remote desert applications utilizing solar power generation systems.
to extreme arctic conditions utilizing electric actuators and control
systems.
Many actuators are custom designed to meet unique customer requirements or applications.
m AUD Diaphragm Actuator AUP Piston Actuator

h
c
m Hydraulic-Type
i The NOV hydraulic actuators which include the AUH and AWC
wireline-cutting actuators, are designed for easy use and
feature fewer parts than other actuators—improving field
b d performance.
j
f k
e
a
g l
Typical wellsite automated safety system components:
a. casing pressure transmitter h. radio system
b. wellhead pressure transmitter i. solar power system
c. production choke/actuator assembly j. hydraulic/pneumatic/battery section
d. flowline temperature transmitter k. electronics section Hydraulic-Type Actuator AWC Wireline-Cutting Hydraulic
e. flowline pressure transmitter l. accumulator Actuator
f. electrical lines m. surface safety valve
g. hydraulic lines
1-1 1-2
Pipeline Actuators Actuator Description and Principle of Operation

The surface safety valve is a full-opening, pressure-actuated, normal- Pressure in the valve body is sealed at the lower stem and prevented
ly closed gate valve. When control pressure is released, the valve is from entering the actuator assembly. The area below the piston is
designed to close even when subjected to high flow line pressure. vented to the atmosphere.
It closes completely and rapidly as the control pressure is released.
When control pressure above the piston is exhausted by the operation
Flowline fluid does not enter the operator mechanism, nor exhaust
of the pilot system, the valve closes. Valve body pressure works across
to the atmosphere when the valve operates.
the area of the lower stem to force it out of the valve body, drawing
The surface safety valve assembly consists of a hydraulic or pneu- the gate into the closed position. With no pressure (less than 100 psi)
matic actuator which operates a reverse-acting gate valve. The in the valve body, the spring returns the valve to the closed position.
actuator design makes it an integral part of the valve assembly by
A visual indication the valve is in the open position is when the stem
adapting directly to the valve bonnet. Pressure applied above the
is protruding approximately 1/4 in. above the cylinder. If the stem is
piston pushes the piston, stem and gate down. This downward
protruding visually 1/4 in. more than the stroke of the valve, this is an
movement opens the gate in reverse-acting gate valves.
indication the valve is closed.
AUP Pneumatic Surface Safety Shutdown Gate Valve Large Bore 6D Actuator
Special Application Actuators

Electric-Type Pneumatic-Type
Valve Shown Open Valve Shown Closed
LEO™ Linear Electric Operator Actuator DF Pneumatic Dual Piston Actuator DG-3 Surface Safety Shutdown Valve
1-3 1-4
Gate Valve and Actuator with Trim Codes Gate Valve and Actuator with Trim Codes (continued)
Effect Of API 6A Product Specification Levels
Service Applications with Trim Codes
Operation PSL-1 PSL-2 PSL-3 PSL-4
General Corrosive Corrosive Corrosive Tensile Testing One tensile test required Slightly stricter Same as PSL-2 Same as PSL-2
Manufacturer/ General
Service, Service, High Service*, H2S, Service, H2S, to qualify heat lot requirements than PSL-1
Regulatory Service
Slight CO2 CO2, No H2S No CO2 CO2
Impact Testing Required on select wetted Required on all wetted Required for all temps. Same as PSL-3, but stricter
API 6A AA BB CC DD/EE FF (Charpys) parts only for temps K parts for temps K, L, and Otherwise, same as PSL-2 acceptance criteria
and L P. Stricter retest criteria
NOV Std Alloy Std Alloy Std Stainless H2S Alloy H2S Stainless than PSL-1
Cameron Regular Regular Stainless Trim Super-Trim Hardness Testing One hardness punch each Same as PSL-1 but each Same as PSL-2 but additional Same as PSL-3
on bonnet and stem, part must be tested punch on bonnet face
FMC/OCT R S F B FB
sampling permitted
Gray/VETCO AA BB CC DD EE
Surface NDE No requirement Mag particle on all Same as PSL-2 but all surfaces Same as PSL-3
National N-1 N-2 N-3 N-4 N-6 surfaces; can use wet or must be tested. Must use wet
dry mag method mag method.
* These trims conform to NACE MR-01-75 standards.
Volumetric NDE No requirement No requirement 100% volumetric testing by Same as PSL-3 but stricter
radio-graphy or ultrasonic acceptance criteria.
testing required, all wetted
parts.
API 6A Table 302.2 Serialization No requirement No requirement Each wetted part must Same as PSL-3
Temperature Ratings carry a unique serialization
number.
Traceability No requirement Traceability to job lot Part must be traceable to Same as PSL-3
Temperature required specific heat and heat treat
Operating Range (°F)
Classification lot.
Minimum Maximum Chemical Analysis No requirement Verification of material Same as PSL-2 but stricter Same as PSL-3
chemistry required acceptance criteria.
K -75 to 180
Functional/ Basic function/hydrotests Same as PSL-1 Same as PSL-1 but extended Same as PSL-3 with addition of gas
L -50 to 180 Hydrotesting required hold periods on hydrotest. testing, no leakage acceptable.
P -20 to 180
Documentation No requirements No requirements Certificate of compliance for Same as PSL-3 with addition of:
S 0 to 140 Supply assembly, assembly trace 1. NDE, hardness material and heat
Requirements records, pressure test records treat records for bonnets and stems
T 0 to 180 with strip charts. 2. Certificate of compliance for seals
3. Gas test records for assembly
U 0 to 250 4. PSL3G gas testing available
V 35 to 250
X 0 to 350
Y 0 to 650
1-5 1-6
Standard Actuators Standard Actuators
AUD Fail-Safe Pneumatic Diaphragm Actuator AUD Fail-Safe Pneumatic Diaphragm Actuator
The NOV AUD pneumatic actuator is designed for simplicity, ease of Upper Stem Operation
Thread Protector
maintenance and adaptability. Its modular design and few compo- Pneumatic control pressure enters the cylinder. The extended
nents help improve field performance. This actuator is designed to Upper Case stem travels downward indicating the valve is open. The adjust- Control Pressure
close upon loss of control pressure (fail-safe). The actuator’s nylon-re- Relief Valve able down-stop prevents further downward movement. The gate Inlet
inforced diaphragm has a large piston area allowing for a low control Contro l valve is now fully open. The actuator is designed to maintain the
pressure (see charts). The maximum control pressure is 150 psi. Pressure Inlet valve (reverse-acting) in the open position with pneumatic pres-
Due to its fail-safe design, the actuator is ideally suited for wellhead, sure on top of the diaphragm.
flowline, header, pipeline system and casing relief blowdown valve ap- Diaphragm
Loss of pneumatic pressure allows pressure in the valve body and
plications. Actuators are available for API gate valve sizes from 1-13/16 Vent Plug
spring force to move the stem and gate into the closed position.
in. through 12 in. and larger upon request. Spring Metal-to-Metal
The extended stem indicates the valve is closed. The met- Start
Limit switches, valve position indicators, fusible and standard lockout Packing
al-to-metal seat between the actuator bonnet and lower stem
caps, stem protectors, mechanical and hydraulic opening assemblies Well
Actuator serves as a secondary seal.
are also available. Pressure
Disconnect
Bolts Upstream valve body pressure helps to hold the gate in the closed
Benefits
Bonnet position. The spring allows the gate to close with less than 100 psi
• Less maintenance – Rolling diaphragm design eliminates moving o-ring seals
in the valve body.
and leads to longer seal life. Lower Stem
• Proven reliability – API 6A, PR2 Appendix F qualified packing. Gate Valve Body
• Lightweight – Easy to install and maintain. Can be redressed without special
tools or external pressure sources. Seat
• Quick disconnect – Actuator can be removed from the valve without the use Open Closed
of special tools or an external pressure source.
• Large diaphragm area – Permits use of a low pressure air or gas control
system. A relief valve on the cylinder acts to protect against damage to the
diaphragm in case of excessive pressure increases. Maximum Control Pressure Required**
• Visual open-close indication – Upper stem extension indicates gate position
at a glance. 12D Actuator 15D Actuator 18D Actuator
AUD Pneumatic Diagram
Actuator Mounted on Reverse-Acting Gate Valve 150 150
150
AUD Actuator Ratios
Control Pressure (PSI)*

120 120 120
100 100 100

Valve Bore Size Nominal Diaphragm Size 75 75
75
in. 7 in. 12 in. 15 in. 2×12 in. 18 in. 2×18 in. 50 50 50
1-13/16 to 2-9/16 29/1 81/1 119/1 163/1 177/1 355/1 25 25 25
3 to 3-1/8 15/1 48/1 70/1 96/1 105/1 210/1 0 0 0

0 1000 2000 3000 4000 5000 0 2000 4000 6000 8000 10000 0 2000 4000 6000 8000 10000
4 to 4-1/8 – 32/1 46/1 64/1 69/1 139/1
Valve Pressure (PSI) Valve Pressure (PSI) Valve Pressure (PSI)
5 to 5-1/8 – – – – 55/1 110/1
6 to 6-5/8 – – – – 31/1 62/1 Valve Body Size
* 150 psi Maximum
8 – – – – 55/1 110/1 ** Maximum pressure required is break-open pressure. 2 1/16-in. 3 1/8-in.
Hold-open pressure required would be approximately 45-55% of this value. 2 9/16-in. 4 1/8-in.
8 – – – – 15/1 30/1
10 – – – – 26/1 52/1
10 – – – – 15/1 30/1
12 – – – – – 30/1
12 – – – – – 19/1
To calculate the pneumatic pressure opening requirement, multiply internal valve body pressure times 2 and divide by the actuator ratio.
2-1 2-2
AUD Fail-Safe Pneumatic AUD Fail-Safe Pneumatic Diaphragm Actuator

Diaphragm Actuator
AUD Actuator Dimensional Data (continued)
Dimensions
Est. PDV
Valve Stroke Actuator
Size (in.) A B C E F G Asm.
Rating (in.) Type in.3
in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) Wt/lb
2,000 4-3/4 12D AUD 17-1/8 (435.0) 9 (228.6) 8 (203.2) 34-1/2 (876.3) 29-3/4 (755.7) 15 (381.0) 430 475
2,000 4-3/4 2x12D AUD 17-1/8 (435.0) 9 (228.6) 8 (203.2) 43 (1092.0) 38-1/4 (971.6) 15 (381.0) 485 950
2,000 4-3/4 15D AUD 17-1/8 (435.0) 9 (228.6) 8 (203.2) 36 (914.4) 31-1/4 (793.8) 18-1/8 (460.4) 450 694
2,000 4-3/4 18D AUD 17-1/8 (435.0) 9 (228.6) 8 (203.2) 36-5/16 (922.3) 31-9/16 (801.7) 21 (533.4) 510 1036
3,000 4-3/4 12D AUD 20-1/8 (511.2) 9 (228.6) 8 (203.2) 34-1/2 (876.3) 29-3/4 (755.7) 15 (381.0) 525 475
3,000 4-3/4 2x12D AUD 20-1/8 (511.2) 9 (228.6) 8 (203.2) 43 (1092.0) 38-1/4 (971.6) 15 (381.0) 580 950
4-1/16
3,000 4-3/4 15D AUD 20-1/8 (511.2) 9 (228.6) 8 (203.2) 36 (914.4) 31-1/4 (793.8) 18-1/8 (460.4) 545 694
AUD Actuator Dimensional Data 3,000 4-3/4 18D AUD 20-1/8 (511.2) 9 (228.6) 8 (203.2) 36-5/16 (922.3) 31-9/16 (801.7) 21 (533.4) 605 1036
5,000 4-3/4 12D AUD 21-5/8 (549.3) 9 (228.6) 8 (203.2) 34-1/2 (876.3) 29-3/4 (755.7) 15 (381.0) 580 475
Dimensions
Est. PDV 5,000 4-3/4 2x12D AUD 21-5/8 (549.3) 9 (228.6) 8 (203.2) 43 (1092.0) 38-1/4 (971.6) 15 (381.0) 635 950
Size Stroke Actuator
Valve Rating A B C E F G Asm.
(in.) (in.) Type in.3
in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) Wt/lb 5,000 4-3/4 15D AUD 21-5/8 (549.3) 9 (228.6) 8 (203.2) 36 (914.4) 31-1/4 (793.8) 18-1/8 (460.4) 600 694
5,000 4-3/4 18D AUD 21-5/8 (549.3) 9 (228.6) 8 (203.2) 36-5/16 (922.3) 31-9/16 (801.7) 21 (533.4) 660 1036
2,000 2-1/2 12D AUD 11-5/8 (295.3) 5 (127.0) 4-13/16 (122.2) 29 (736.6) 26-1/2 (673.1) 15 (381.0) 175 250
7-1/16 x 6 5,000 7 18D AUD 29 (736.6) 14-3/4 (374.7) 5-1/2 (139.7) 47-7/8 (1216.0) 40-7/8 (1038.2) 21 (533.4) 1200 1526
2,000 2-1/2 2x12D AUD 11-5/8 (295.3) 5 (127.0) 4-13/16 (122.2) 36-1/8 (917.6) 33-5/8 (854.1) 15 (381.0) 225 500
10,000 2-11/16 12D AUD 18-1/4 (463.6) 10-1/16 (255.5) 5-3/8 (136.5) 28-5/16 (719.1) 25-5/8 (650.9) 15 (381.0) 300 269
2,000 2-1/2 15D AUD 11-5/8 (295.3) 5 (127.0) 4-13/16 (122.2) 30-1/2 (774.7) 28 (710.2) 18-1/8 (460.4) 200 365
10,000 2-11/16 2x12D AUD 18-1/4 (463.6) 10-1/16 (255.5) 5-3/8 (136.5) 36-3/8 (930.2) 33-11/16 (855.7) 15 (381.0) 355 538
1-13/16
2,000 2-1/2 18D AUD 11-5/8 (295.3) 5 (127.0) 4-13/16 (122.2) 29-3/8 (746.1) 26-7/8 (682.6) 21 (533.4) 250 545 1,0000 2-11/16 15D AUD 18-1/4 (463.6) 10-1/16 (255.5) 5-3/8 (136.5) 29-3/4 (755.7) 27-1/16 (687.4) 18-1/8 (460.4) 320 393
2-1/16
3,000; 5,000 2-1/2 12D AUD 14-5/8 (371.5) 5-1/8 (130.2) 4-13/16 (122.2) 28-11/16 (728.6) 26-3/16 (665.2) 15 (381.0) 220 250 10,000 2-11/16 18D AUD 18-1/4 (463.6) 10-1/16 (255.5) 5-3/8 (136.5) 30 (762.0) 27-5/16 (693.7) 21 (533.4) 380 587
3,000; 5,000 2-1/2 2x12D AUD 14-5/8 (371.5) 5-1/8 (130.2) 4-13/16 (122.2) 36-1/8 (917.6) 33-5/8 (854.1) 15 (381.0) 240 500 10,000 2-11/16 12D AUD 20-1/2 (520.7) 10-1/16 (255.5) 5-3/8 (136.5) 28-5/16 (719.1) 25-5/8 (650.9) 15 (381.0) 310 269
10,000 2-11/16 2x12D AUD 20-1/2 (520.7) 10-1/16 (255.5) 5-3/8 (136.5) 36-3/8 (930.2) 33-11/16 (855.7) 15 (381.0) 365 538
3,000; 5,000 2-1/2 15D AUD 14-5/8 (371.5) 5-1/8 (130.2) 4-13/16 (122.2) 30-1/2 (774.7) 28 (710.2) 18-1/8 (460.4) 250 365 2-1/16
10,000 2-11/16 15D AUD 20-1/2 (520.7) 10-1/16 (255.5) 5-3/8 (136.5) 29-3/4 (755.7) 27-1/16 (687.4) 18-1/8 (460.4) 330 393
3,000; 5,000 2-1/2 18D AUD 14-5/8 (371.5) 5-1/8 (130.2) 4-13/16 (122.2) 29-3/8 (746.1) 26-7/8 (682.6) 21 (533.4) 260 545
10,000 2-11/16 18D AUD 20-1/2 (520.7) 10-1/16 (255.5) 5-3/8 (136.5) 30 (762.0) 27-5/16 (693.7) 21 (533.4) 390 587
3,000; 5,000 3 12D AUD 16-5/8 (422.4) 6-1/16 (154.0) 5-3/4 (146.1) 28-3/8 (720.7) 25-3/8 (644.5) 15 (381.0) 320 300
10,000 3-3/8 12D AUD 22-1/4 (565.2) 10-1/16 (255.5) 6-1/8 (155.6) 29-1/2 (749.0) 26-1/8 (663.6) 15 (381.0) 370 338
3,000; 5,000 3 2x12D AUD 16-5/8 (422.4) 6-1/16 (154.0) 5-3/4 (146.1) 36-13/16 (935.2) 33-13/16 (858.8) 15 (381.0) 370 600 10,000 3-3/8 2x12D AUD 22-1/4 (565.2) 10-1/16 (255.5) 6-1/8 (155.6) 38 (965.2) 34-5/8 (879.5) 15 (381.0) 425 676
2-9/16 2-9/16
3,000; 5,000 3 15D AUD 16-5/8 (422.4) 6-1/16 (154.0) 5-3/4 (146.1) 29-7/8 (758.9) 26-7/8 (682.63) 18-1/8 (460.4) 345 438 10,000 3-3/8 15D AUD 22-1/4 (565.2) 10-1/16 (255.5) 6-1/8 (155.6) 31 (787.4) 27-5/8 (701.7) 18-1/8 (460.4) 390 474
3,000; 5,000 3 18D AUD 16-5/8 (422.4) 6-1/16 (154.0) 5-3/4 (146.1) 30 (762.0) 27 (685.8) 21 (533.4) 395 654 10,000 3-3/8 18D AUD 22-1/4 (565.2) 10-1/16 (255.5) 6-1/8 (155.6) 31-1/8 (790.6) 27-3/4 (704.9) 21 (533.4) 450 733
2,000 3-3/4 12D AUD 14-1/8 (358.8) 7-3/8 (187.3) 6-1/4 (158.8) 31-5/8 (803.3) 27-7/8 (708.0) 15 (381.0) 330 375 10,000 3-3/4 2x12D AUD 24-3/8 (619.1) 11-5/8 (295.4) 6-15/16 (176.2) 43-5/8 (1108.1) 39-7/8 (1012.8) 15 (381.0) 425 750
3-1/16 10,000 3-3/4 15D AUD 24-3/8 (619.1) 11-5/8 (295.4) 6-15/16 (176.2) 34 (863.6) 30-1/4 (768.4) 18-1/8 (460.4) 390 548
2,000 3-3/4 2x12D AUD 14-1/8 (358.8) 7-3/8 (187.3) 6-1/4 (158.8) 40-1/8 (1019.2) 36-3/8 (923.9) 15 (381.0) 380 750
10,000 3-3/4 18D AUD 24-3/8 (619.1) 11-5/8 (295.4) 6-15/16 (176.2) 36-7/8 (936.6) 33-1/8 (841.4) 21 (533.4) 450 818
2,000 3-3/4 15D AUD 14-1/8 (358.8) 7-3/8 (187.3) 6-1/4 (158.8) 33-1/4 (844.6) 29-1/2 (749.3) 18-1/8 (460.4) 355 548
2,000 3-3/4 18D AUD 14-1/8 (358.8) 7-3/8 (187.3) 6-1/4 (158.8) 35-5/16 (896.9) 29-9/16 (750.9) 21 (533.4) 400 818 For reference only. Dimensions may change with manufacturer.
3-1/8
3,000 3-3/4 12D AUD 17-1/8 (435.0) 7-3/8 (187.3) 6-1/4 (158.8) 31-11/16 (804.9) 27-7/8 (708.0) 15 (381.0) 330 375
3,000 3-3/4 2x12D AUD 17-1/8 (435.0) 7-3/8 (187.3) 6-1/4 (158.8) 40-1/8 (1019.2) 36-3/8 (923.9) 15 (381.0) 380 750
3,000 3-3/4 15D AUD 17-1/8 (435.0) 7-3/8 (187.3) 6-1/4 (158.8) 33-1/4 (844.6) 29-1/2 (749.3) 18-1/8 (460.4) 355 548
3,000 3-3/4 18D AUD 17-1/8 (435.0) 7-3/8 (187.3) 6-1/4 (158.8) 35-5/16 (896.9) 29-9/16 (750.9) 21 (533.4) 400 818
5,000 3-3/4 12D AUD 18-5/8 (473.1) 7-3/8 (187.3) 6-1/4 (158.8) 31-11/16 (804.9) 27-7/8 (708.0) 15 (381.0) 330 375
5,000 3-3/4 2x12D AUD 18-5/8 (473.1) 7-3/8 (187.3) 6-1/4 (158.8) 40-1/8 (1019.2) 36-3/8 (923.9) 15 (381.0) 385 750
3-1/16
5,000 3-3/4 15D AUD 18-5/8 (473.1) 7-3/8 (187.3) 6-1/4 (158.8) 33-1/4 (844.6) 29-1/2 (749.3) 18-1/8 (460.4) 350 548
5,000 3-3/4 18D AUD 18-5/8 (473.1) 7-3/8 (187.3) 6-1/4 (158.8) 33-5/16 (846.1) 29-9/16 (750.9) 21 (533.4) 410 818
For reference only. Dimensions may change with manufacturer.
2-3 2-4
Pneumatic AUP Piston Actuator Pneumatic AUP Piston Actuator

The NOV pneumatic AUP piston actuator provides a wide range Operation
of sizes available for pneumatically operated safety systems. The Pneumatic control pressure enters the cylinder above the piston.
actuator is designed to close a reverse-acting gate valve upon loss of The extended stem travels downward indicating the valve is open.
pneumatic pressure. The adjustable internal down-stop prevents further downward
force. The gate valve is now fully open. The actuator is designed to
The actuator can be installed on secondary master valves, wing
maintain the valve (reverse-acting) in the open position with pneu-
valves, flowline valves, header valves, pipeline system valves and
matic pressure on top of the piston.
casing relief blowdown valves.
Loss of pneumatic pressure allows pressure in the valve body to
The piston area provides high operating ratios. This design is suit-
move the stem and gate into the closed position.
able where low control line pressure is required to open and hold the
valve in the open position. The extended stem indicates the valve is closed. The met-
al-to-metal up-stop between the actuator bonnet and lower stem
Maximum actuator working pressure is 375 psi.
serves as a secondary seal when high temperatures have melted
Actuators are available in various sizes for API gate valves from or distorted lower stem packing.
1-13/16 in. through 48 in.
The upstream valve body pressure helps to hold the gate in the
closed position. The internal spring ensures the actuator will
return if there is no valve body pressure. Valve Shown Open Valve Shown Closed
Features
• Simple proven design – The proven design features make it simple to
service with standard tools.
• Easy disconnect – Actuator can be removed from the valve without the
use of an external pressure source and with minimal tools.
• Visual open-close indication – Upper stem extension indicates gate
position at a glance.
AUP Actuator Ratios
Pneumatic AUP Piston Actuator
Valve Bore Size Nominal Piston Size
in. 13.5 in. 16.5 in. 18.375 in.

1-13/16 to 2-9/16 116/1 173/1 215/1
3 to 3-1/8 69/1 103/1 127/1
4 to 4-1/8 45/1 68/1 84/1
5 to 5-1/8 – 53/1 66/1
6 to 6-1/8 – 30/1 37/1
To calculate the pneumatic pressure opening requirement, multiply the
internal valve body pressure times 2 and divide by the actuator ratio.
2-5 2-6
Pneumatic AUP Piston Actuator AUH Hydraulic Actuator

The AUH hydraulic actuator is designed for simplicity, ease of
G
maintenance and adaptability. It has fewer parts than most
E
other hydraulic actuators, which improves field performance.
F This actuator is designed to close upon loss of control pres-
sure (fail-safe).
The actuator’s unique design has no traveling seals, which

contributes to the longevity of the seal packages. Optional
C cold service seal packages enable the actuator to exceed
performance standards for cold, hostile environments.
B Limit switches, valve position indicators, fusible and standard
lockout caps, stem protectors, mechanical and hydraulic
AUP Actuator Dimensional Data A
opening assemblies are also available.
Dimensions Benefits
Est. PDV
Stroke Actuator • Fewer parts – Improves performance and reliability
Size (in.) Valve Ratg A B C E F G Asm.
(in.) Type in.3
in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) Wt/lb • Standardized lower stem sizes – Simplifies spare parts require-
ments
2,000 2-1/2 13R AUP 11-5/8 (295.3) 5 (127.0) 4-13/16 (122.2) 23-3/8 (593.7) 20-7/8 (530.2) 15 (381.0) 260 355
2-1/16 • Proven reliability – API 6A, PR-2 Appendix F qualified packing
3,000; 5,000 2-1/2 13R AUP 14-5/8 (371.5) 5-1/8 (130.2) 4-13/16 (122.2) 22-3/8 (568.3) 20-7/8 (530.2) 15 (381.0) 300 355
• Easy maintenance – Can be redressed without special tools or
2-9/16 3,000; 5,000 3 13R AUP 16-5/8 (422.4) 6-1/16 (154.0) 5-3/4 (146.1) 24-3/8 (619.3) 21-3/8 (542.9) 15 (381.0) 410 426 external pressure sources. Piston and upper stem packing is easily
2,000 3-3/4 13R AUP 14-1/8 (358.8) 7-3/8 (187.3) 6-1/4 (158.8) 29-11/16 (754.0) 26 (660.4) 15 (381.0) 420 532 removable utilizing actuator service disconnect bolts.
2,000 3-3/4 16R AUP 14-1/8 (358.8) 7-3/8 (187.3) 6-1/4 (158.8) 32-1/4 (819.2) 28-1/2 (723.9) 18 (457.2) 450 798 • Visual open-close indication – Upper stem extension indicates gate
2,000 3-3/4 17R AUP 14-1/8 (358.8) 7-3/8 (187.3) 6-1/4 (158.8) 35-15/16 (887.4) 32-3/16 (817.6) 18 (457.2) 450 870 position at a glance.
3,000 3-3/4 13R AUP 17-1/8 (435.0) 7-3/8 (187.3) 6-1/4 (158.8) 29-7/8 (768.8) 26-1/8 (663.6) 15 (381.0) 420 532 AUH Hydraulic Actuator
3-1/8 3,000 3-3/4 16R AUP 17-1/8 (435.0) 7-3/8 (187.3) 6-1/4 (158.8) 32-1/4 (819.2) 28-1/2 (723.9) 18 (457.2) 450 798
3,000 3-3/4 17R AUP 17-1/8 (435.0) 7-3/8 (187.3) 6-1/4 (158.8) 35-1/16 (890.6) 31-7/8 (809.6) 18 (457.2) 450 870
5,000 3-3/4 13R AUP 18-5/8 (473.1) 7-3/8 (187.3) 6-1/4 (158.8) 29-7/8 (758.8) 26-1/8 (663.6) 15 (381.0) 430 532
AUH Actuator Ratios
5,000 3-3/4 16R AUP 18-5/8 (473.1) 7-3/8 (187.3) 6-1/4 (158.8) 32-1/4 (819.2) 28-1/2 (723.9) 18 (457.2) 460 798 Valve Bore Size 70AUH3 70AUH425 70AUH625
5,000 3-3/4 17R AUP 18-5/8 (473.1) 7-3/8 (187.3) 6-1/4 (158.8) 35-1/16 (890.6) 31-7/8 (809.6) 18 (457.2) 460 870 (in.) 3-in. Piston 4-1/4-in. Piston 6-1/4-in. Piston
2,000 4-3/4 13R AUP 17-1/8 (435.0) 9 (228.6) 8 (203.2) 32-7/16 (823.9) 27-11/16 (703.3) 15 (381.0) 480 674
1-13/16 to 2-1/16 5.1/1 10.6/1
2,000 4-3/4 16R AUP 17-1/8 (435.0) 9 (228.6) 8 (203.2) 35 (889.0) 30-1/4 (768.4) 18 (457.2) 680 1010
3 to 3-1/8 3.0/1 6.3/1
2,000 4-3/4 17R AUP 17-1/8 (435.0) 9 (228.6) 8 (203.2) 35-1/16 (890.6) 30-5/16 (769.9) 18 (457.2) 685 1102
4 to 4-1/8 2.0/1 4.1/1 9.3/1
3,000 4-3/4 13R AUP 20-1/8 (511.2) 9 (228.6) 8 (203.2) 32-7/16 (823.9) 27-11/16 (703.3) 15 (381.0) 500 674
4-1/16 3,000 4-3/4 16R AUP 20-1/8 (511.2) 9 (228.6) 8 (203.2) 35 (889.0) 30-1/4 (768.4) 18 (457.2) 700 1010 5 to 5-1/8 7.3/1
3,000 4-3/4 17R AUP 20-1/8 (511.2) 9 (228.6) 8 (203.2) 35-1/16 (890.6) 30-5/16 (769.9) 18 (457.2) 710 1102 6 to 6-5/8 4.1/1
5,000 4-3/4 13R AUP 21-5/8 (549.3) 9 (228.6) 8 (203.2) 32-7/16 (823.9) 27-11/16 (703.3) 15 (381.0) 655 674 To calculate the hydraulic pressure opening requirement, multiply internal
5,000 4-3/4 16R AUP 21-5/8 (549.3) 9 (228.6) 8 (203.2) 35 (889.0) 30-1/4 (768.4) 18 (457.2) 855 1010 valve body pressure times 2 and divide by the actuator ratio.
5,000 4-3/4 17R AUP 21-5/8 (549.3) 9 (228.6) 8 (203.2) 35-1/16 (890.6) 30-5/16 (769.9) 18 (457.2) 860 1102
7-1/16 x 6 5,000 7 20R AUP 29 (736.6) 14-3/4 (374.7) 5-1/2 (139.7) 50-1/4 (1276.4) 43-1/4 (1098.6) 24 (609.6) 1500 2187
10,000 2-11/16 13R AUP 18-1/4 (463.6) 10-1/16 (255.5) 5-3/8 (136.5) 39 (990.6) 36-5/16 (922.3) 15 (381.0) 350 382
1-13/16
10,000 2-11/16 16R AUP 18-1/4 (463.6) 10-1/16 (255.5) 5-3/8 (136.5) 40 (1016.0) 37-5/16 (947.7) 18 (457.2) 570 572
10,000 2-11/16 13R AUP 20-1/2 (520.7) 10-1/16 (255.5) 5-3/8 (136.5) 39 (990.6) 36-5/16 (922.3) 15 (381.0) 370 382
2-1/16
10,000 2-11/16 16R AUP 20-1/2 (520.7) 10-1/16 (255.5) 5-3/8 (136.5) 40 (1016.0) 37-5/16 (947.7) 18 (457.2) 570 572
10,000 3-3/8 13R AUP 22-1/4 (565.2) 10-1/16 (255.5) 6-1/8 (155.6) 39 (990.6) 35-5/8 (904.9) 15 (381.0) 430 480
2-9/16
10,000 3-3/8 16R AUP 22-1/4 (565.2) 10-1/16 (255.5) 6-1/8 (155.6) 40 (1016.0) 36-5/8 (930.3) 18 (457.2) 640 719
10,000 3-3/4 16R AUP 24-3/8 (619.1) 11-5/8 (295.4) 6-15/16 (176.2) 52-1/2 (1333.5) 48-3/4 (1238.3) 18 (457.2) 650 719
3-1/16
10,000 3-3/4 17R AUP 24-3/8 (619.1) 11-5/8 (295.4) 6-15/16 (176.2) 50 (1270.0) 46-1/4 (1174.8) 18 (457.2) 650 870
2-7 2-8
AUH Hydraulic Actuator AUH Hydraulic Actuator

Operation
Hydraulic control pressure enters the cylinder. The extended stem
travels downward until it is practically flush with the top of the
Hydraulic Control
cylinder, indicating the valve is open. The piston shoulders against
Pressure
the packing retainer and stops further downward force. The gate
valve is fully open. The actuator is designed to maintain the valve
(reverse-acting) in the open position with hydraulic pressure on
top of the piston.
Metal-to-Metal Seat
Loss of hydraulic pressure allows pressure in the valve body and
spring force to move the stem and gate into the closed position.
Well Pressure
The extended stem indicates the valve is closed. The met-
al-to-metal seat between the actuator bonnet and lower stem
serves as a secondary seal.
Upstream valve body pressure holds the gate in the closed
AUH Actuator Dimensional Data
position. The spring allows the gate to close with less than 100 psi API 5,000 psi Water, Oil, or Gas
pressure on the valve body. Size
Dimension
2-1/16 in. 2-9/16 in. 3-1/8 in. 4-1/16 in. 5-1/8 in. 6-3/8 in.
A End To End (Flanged Ring Joint) See Valve Body
Open Closed B Center of Port to Bottom of Body See Valve Body
C Center of Port to Top of Body 5.84 in. 5.59 in. 8.15 in. 9.25 in. 10.12 in. 13.29 in.
D Center of Port to Bottom of Actuator 9.6 in. 9.50 in. 13.7 in. N/A 10.2 in. 13.3 in.
E Center of Port to Top of Actuator Stem (Closed) 34.5 in. 34.6 in. 43.8 in. 44.3 in. 44.6 in. 50.2 in.
F Center of Port to Top of Actuator Stem (Opened) 31.5 in. 31.6 in. 39.9 in. 39.5 in. 38.7 in. 42.3 in.
Actuator OD 5.0 in. 5.0 in. 6.0 in. 6.0 in. 16.3 in. 16.3 in.
G Actuator Weight with Bonnet - Approximate 175 lb. 190 lb. 205 lb. 230 lb. 750 lb. 815 lb.
Piston Displacement Volume 19 in.³ 16 in.³ 35 in.³ 45 in.³ 109 in.³ 150 in.³
API 10,000 psi Water, Oil, or Gas

Size
Dimension
2-1/16 in. 2-9/16 in. 3-1/8 in. 4-1/16 in. 5-1/8 in. 6-3/8 in.
A End To End (Flanged Ring Joint) See Valve Body
B Center of Port to Bottom of Body See Valve Body
C Center of Port to Top of Body 4.14 in. 5.35 in. 8.28 in. 11.6 in. 11.97 in. 14.51 in.
D Center of Port to Top of Body N/A 11.7 in. N/A N/A N/A N/A
E Center of Port to Top of Actuator Stem (Closed) 34.5 in. 36.4 in. 44.1 in. 48.9 in. 56.7 in. 61.75 in.
F Center of Port to Top of Actuator Stem (Opened) 31.5 in. 23.9 in. 40.5 in. 43.8 in. 49.1 in. 54.25 in.
Actuator OD 5.0 in. 5.0 in. 6.0 in. 6.0 in. 12.1 in. 11.8 in.
G Actuator Weight with Bonnet - Approximate 195 lb. 212 lb. 230 lb. 260 lb. 565 lb 860 lb.
Piston Displacement Volume 21 in.³ 18 in.³ 36 in.³ 47 in.³ 171 in.³ 212 in.³
For reference only. Dimensions are approximate and based upon Otis® actuators of similar size, pressure and design.
2-9 2 - 10
AWC Wireline-Cutting Hydraulic Actuator AWC Wireline-Cutting Hydraulic Actuator

Should an emergency occur during a wireline operation, time may not permit the Operation
removal of the wireline toolstring. As a leader in state-of-the art safety equip- Hydraulic control pressure enters the cylinder. The extended stem
ment, NOV offers a successful solution to this problem. NOV has developed and travels downward until it is practically flush with the top of the
extensively tested an actuator which supplies the gate valve with a closing force cylinder, indicating the valve is open. The piston shoulders against
designed to cut wireline and shut in the well. the packing retainer and stops further downward force. The gate
valve is fully open. The actuator is designed to maintain the valve
The AWC wireline-cutting actuator is a hydraulically operated concentric design (reverse-acting) in the open position with hydraulic pressure on
that adapts to a reverse-acting gate valve. The actuator/gate valve combination top of the piston.
can cut 7/32 in. OD braided wireline with only the actuator closing spring force
(zero valve body pressure). Loss of hydraulic pressure allows pressure in the valve body to
move the stem and gate into the closed position.
When positioned as the upper master safety valve, the assembly can often
become the primary safety device during wireline operations. The assembly also The extended stem indicates the valve is closed. The met-
enhances conventional surface safety protection during routine production. al-to-metal seat between the actuator bonnet and lower stem
serves as a secondary seal when high temperatures have melted
Features or distorted lower stem packing. Upstream valve body pressure
• 8,000 lb closing force – Coil compression spring assembly designed to cut wireline even helps to hold the gate in the closed position. The spring allows the
with 100 psi or less in valve body. The closing force rises in proportion with increases in gate to close with less than 100 psi in the valve body.
valve body pressure. Higher closing forces are available on special order. Open Closed
• Fast closure – Possible with the lower actuator ratio.
• Compact design – Outer cylinder protects bonnet and studs against high temperature and
impact damage due to flush mounting of actuator to valve body. The short profile saves
space and keeps service clearance to a minimum.
• Easy to maintain – Can be redressed by one person without special tools or external pres-
sure sources. The actuator design allows for safe maintenance. Once the stem is complete-
ly unscrewed, the spring should be relaxed. A thrust bearing reduces turning effort on the
torque applied to stem. The upper stem packing can be changed without disturbing the
rest of the actuator. The lower stem packing is accessible without removing the bonnet. AWC Wireline-Cutting Hydraulic Actuator
AWC Actuator Ratios

Valve Bore Size 70AWC425 70AWC625
(in.) 4-1/4-in. Piston 6-1/4-in. Piston
1-13/16 to 2-1/16 6.3/1 –
3 to 3-1/8 6.3/1 –
4 to 4-1/8 4.1/1 7.3/1
5 to 5-1/8 – 7.3/1
6 to 6-5/8 – 4.1/1
To calculate the hydraulic pressure opening requirement, multiply internal

valve body pressure times 2 and divide by the actuator ratio.
2 - 11 2 - 12
AWC Wireline-Cutting AWC Actuator Pressure Sizing Data

Hydraulic Actuator Use these charts as a guide to determine the supply pressure required for a particular actuator to operate a particular size valve.
G
E MAX
F
C D
AWC Actuator Dimensional Data

Size
Dimension
3-1/8 in. 4-1/16 in. 5 in. 6 in.
A End to End (Flanged Ring Joint) See Valve Body
C Center of Port to Top of Body 7.12 in. 7.19 in. 10.12 in. 13.29 in.
D Center of Port to Bottom of Actuator 7.4 in. 10.2 in. 13.3 in.
E Center of Port to Top of Actuator Stem (Closed) 35.6 in. 38.5 in. 44.6 in. 59.2 in.
F Center of Port to Top of Actuator Stem (Opened) 31.8 in. 33.6 in. 38.7 in. 51.2 in.
Actuator OD 11.8 in. 11.8 in. 16.3 in. 20.1 in.
G Actuator Weight with Bonnet - Approximate 345 lb. 390 lb. 880 lb. N/A
Piston Displacement Volume 20 in.³ 43 in.³ 109 in.³ 281 in.³

Size
Dimension
3-1/8 in. 4-1/16 in. 5 in. 6 in.
A End to End (Flanged Ring Joint) See Valve Body
D Center of Port to Bottom of Actuator 14.2 in. 15.2 in. 20.37 in. N/A
F Center of Port to Top of Actuator Stem (Opened) 40.4 in. 38.9 in. 45.77 in. 50.2 in.
G Actuator Weight with Bonnet - Approximate 390 lb. 440 lb. N/A N/A
Piston Displacement Volume 53 in.³ 26 in.³ 113 in.³ 262 in.³
2 - 13 2 - 14
Pipeline Actuators Pipeline Actuators
PA Pneumatic Surface Safety Shutdown Gate Valve PA Pneumatic Surface Safety Shutdown Gate Valve
The NOV PA pneumatic surface safety shutdown gate valve is de- The PA automatic valve is designed to meet the requirements of ANSI Features Benefits
signed to open or close automatically in response to a programmed B16.34 and API 6D Specifications. It was developed to replace pow- • Versatile – PA automatic gate valves are manufactured to ANSI B16-34 and • Fail-safe – Automatic fail-safe function designed to shut down a system in
signal. In addition, the unit is designed to automatically fail-safe er-operated gate valves, ball valves, butterfly valves, globe valves API 6D Specifications for use on installations requiring automatic fail-safe response to a programmed signal, predetermined emergency conditions,
during a predetermined emergency condition, a control pressure and plug valves on installation where the fail-safe function is desired safety shutdown, blowdown, or diverter valves. The PA automatic gate valve control pressure loss, or mechanical seal failure within the device (fail-safe
loss, or a mechanical seal failure within the device. This fail-safe func- to protect personnel, the installation and the environment. does not require an external power source to close (or open depending on open options are also available). The PA automatic gate valve does not
tion may involve closing or opening the valve depending on customer application) in case of an emergency involving a power failure. require an external power source to close (or open) in case of emergencies
The unit may also be adapted with a manual hand-wheel to override
requirements. • Control pressures – Dependent on valve bore size, valve body pressure, and involving power failures.
the automatic function. Other accessories include heat sensitive
actuator size (see recommended control pressures chart). • Diaphragm actuator – Use of a diaphragm actuator vs. a piston actuator
This versatility of function allows the PA valve to be used as a safety lock-open caps and hydraulic overrides.
• Unique seat design – A unique free-floating gate and seat design provides a provides a seal which is not affected by corrosion, galling, or pitting of
shutdown valve, a diverter valve, or a blowdown valve.
means of maintaining body pressure while retaining bi-directional capabili- a metal surface such as the inside diameter of the piston housing. The
ties. The gate and seat design permits bi-directional pressure sensitive seal- nylon-reinforced diaphragm does not require lubrication and will not wear
ing, reduces the effect of erosion, and diminishes the possibility of pressure due to friction or misalignment between the piston and housing. There is
lock. no o-ring to twist out of shape or to be affected by swelling of the elasto-
• Temperature ranges – -20°F (-29°C) through 250°F (121°C). mer.
• Metal-to-metal seals – Located at the point of bonnet-to-body contact with • Lightweight – The diaphragm actuator on the valve is very light and can
a back-up elastomer seal and at the bonnet-to-stem contact. easily be removed by one person without special tools or external pressure
• Seals without lubrication – No lubrication is required to ensure gate and sources.
seats seal. Fittings are provided to lubricate the packing.
• Open-closed indication – The position of the upper shaft indicates the
position of the gate as it moves up or down with the diaphragm.
• Corrosion resistant – The lower shafts, stems, gates, and seats are manufac-
tured of corrosion resistant materials.
• Accessories – Manual override provides manual operation of the valve.
Fusible manual override caps, hydraulic overrides, and adjustable fusible
lock open caps are also available.
Recommended Control Pressures
Valve Actuator Size Nominal Diaphragm Diameter
7 in. 12 in.
Size Class Rating Actuator Shaft Control Pressure to Maximum Differential Control Pressure to Maximum Differential
(in.) (in.) Diameter Actuator Pressure Actuator Pressure
(psi) (Valve Body) (psi) (Valve Body)
(psi) (psi)
150 RF 30 285
300 RF 50 740
2 1-1/4
600 RF 85 1480
600 RTJ 85 1480
150 RF 45 285 20 285

PA Pneumatic Surface Safety Shutdown Gate Valve 300 RF 85 740 30 740
3 1-3/4
600 RF 150 1480 55 1480
600 RTJ 150 1480 55 1480
150 RF 25 285
300 RF 50 740
4 2-1/4
600 RF 90 1480
600 RTJ 90 1480
3-1 3-2
Pipeline Actuators Special Application Actuators
Actuators for Large Bore API 6D Safety Gate Valves LEO™ Linear Electric Operator Actuator
NOV provides manumatic piston and diaphragm actuators The LEO™ linear electric operator actuator is a totally electric
for NOV API 6D gate valves as well as other manufacturer’s actuator. The actuator is designed to be installed on either a
gate valves. These actuators can be adapted to valves in the conventional reverse (fail-closed) or direct-acting (fail-open)
following sizes: gate valve for use on master valves and/or wing valves of
christmas trees and on pipeline and storage facility valves. The
• Piston actuators – Valve sizes 2 in. through 48 in.
actuator can be manufactured to adapt to most API 6A and 6D
• Diaphragm actuators – Valve sizes of 2 in. through 12 in.
makes, models, and sizes of gate valves.
For more information pertaining to these actuator adapta-
Electrical current powers the motor that operates the valve
tions, or special applications, please contact your local NOV
through a gear train and high-efficiency ball screw. A separate
representative.
electrical current engages the solenoid and latch. When the
valve reaches the fully stroked position, the electrical power
is disengaged from the motor by means of a position indicator
or a timing device within the control panel. The system also
incorporates two additional safety devices:
• An automatic motor, shut off due to excessive current increase, is
recognized and activated by the control panel.
• A mechanical torque limiter within the gear train provides motor
protection.
Interruption of electrical current to the solenoid disengages the

latch and allows the coil spring(s) plus any valve body pressure
(acting across the cross-sectional area of the stem) to force the
gate to the original position. The coil spring(s) in the LEO actu-
ator generates enough force to return to the gate even if valve
body pressure is zero.
Type PA Actuator Type AUD Actuator LEO™ Linear Electric Operator Actuator
3-3 4-1
Special Application Actuators Special Application Actuators
LEO™ Linear Electric Operator Actuator LEO™ Linear Electric

Operation Features Operator Actuator
An electrical signal is supplied to the solenoid in the control module • Field conversion/repair – Manual valves may be converted in the field,
(latch), engaging the gear train which extends the ball screw. The ball usually without removing the valve from the flowline.
screw engages the stem and strokes the valve while simultaneously • Explosion-proof – The thermally protected electric motor and solenoid
compressing the return spring. Thrust is sufficient to overcome valve used in the LEO actuator are fully explosion-proof and can meet required
body pressure at maximum conditions. certification (e.g., UL, BASEEFA).
• Position indicators – May be equipped with electrical position indication
When the position indicator signals that the valve is fully stroked, the
(PIE) and/or visual position indication (PIV). Each provides the position of
motor power is shut off, and the solenoid remains energized. This
the gate valve (open or closed) during operation.
low power level (typically 11.6 watts or less) maintains the valve in
• Controlled closing time – Incorporates a mechanical dampener which is
the fully stroked position.
designed to control closing time.
When solenoid power is removed, the valve body pressure acting on • Metal-to-metal seal – In the normal position, the stem forms a met-
the stem plus the spring load forces the valve to its normal position. al-to-metal seal with the bonnet. This seal serves as a secondary seal
A controlled return is assured with a mechanical dampener which surface should the stem seals be destroyed.
does not back-drive the motor. • Torque free application – There is no transmission of torque from the LEO™ Electric Actuator Dimensional Data
actuator to the stem or gate. Torque is resolved entirely within the actuator Class 600 (1,440 psi Working Pressure)
gearbox.
Size
• Fusible lock open device – Designed to accept a fusible lock-open device Dimension
16 in. 20 in. 24 in. 30 in.
“FLD” which provides manual locking of the valve in the open position. The
A End to End (Flanged Ring Joint) 39 in. 47 in. 55 in. 65 in.
fusible feature allows valve closure in emergency fire conditions. B Center of Port to Bottom of Body 29-1/8 in. 35-7/8 in. 42-1/4 in. 52-3/4 in.
C Center of Port to Top of Body 12-7/16 in. 15-3/16 in. 17-3/4 in. 22-1/4 in.
E Center of Port to Top of Actuator Stem (Closed) 120 in. 140 in. 155 in. 192 in.
F Center of Port to Top of Actuator Stem (Open) 102 in. 118 in. 129 in. 161 in.
LEO™ Actuator Applications G Actuator OD

Center Line of Actuator to Maximum OD
11 in.
16 in.
24 in.
28 in.
24 in.
28 in.
24 in.
28 in.
H Total Weight of Valve and Actuator 6,000 lb. 12,000 lb. 17,000 lb. 20,000 lb.
Nominal Thrust for Valve Pressure Shown Additional Height For Disassembly 26 in. 30 in. 34 in. 40 in.
Valve Bore Size
(in.) 3,000 to 5,000 psi Working Pressure
25 KLbf 75 KLbf 150 KLbf* 275 KLbf*
Size
1-13/16 to 2-9/16 5-10K Class 2500 15-20K Dimension
3-1/8 in. 6 in. 9 in.
3 to 3-1/8 3-5K Class 1500-2500 10-15-20K A End to End (Flanged Ring Joint) 18-5/8 in. 28 in. 29-1/8 in.
4 to 4-1/8 3K Class 900-1500 5-10-15K B Center of Port to Bottom of Body 7-3/8 in. 14 in. 18 in.
C Center of Port to Top of Body 6 in. 13 in. 15-5/8 in.
5-1/8 to 6 3K Class 300-600 10K Class 2500
E Center of Port to Top of Actuator Stem (Closed) 44 in. 70 in. 80 in.
7-1/16 to 8 Class 300 5K Class 900 F Center of Port to Top of Actuator Stem (Open) 40 in. 63 in. 70 in.
9 to 10 Class 150 2-3K Class 600 G Actuator OD 8-5/8 in. 10-3/4 in. 10-3/4 in.
12 Class 150 Class 600 Center Line of Actuator to Maximum OD 12 in. 17 in. 17 in.
H Total Weight of Valve and Actuator 600 lb. 1000+ value 1200+ value
* Under development Additional Height For Disassembly 12 in. 18 in. 24 in.
Class 2500 (6,170 psi Working Pressure)

Size
Dimension
12 in.
A End to End (Flanged Ring Joint) 56 in.
B Center of Port to Bottom of Body 23-1/4 in.
C Center of Port to Top of Body 14-3/8 in.
E Center of Port to Top of Actuator Stem (Closed) 100 in.
F Center of Port to Top of Actuator Stem (Opened) 86 in.
G Actuator OD 24 in.
Center Line of Actuator to Maximum OD 28 in.
H Total Weight of Valve and Actuator 15,000 lb.
Additional Height For Disassembly 22 in.
For reference only. Dimensions are approximate and based upon actuators of similar size, pressure, and design.
4-2 4-3
DF Dual Force Actuator DF Dual Force Actuator

Closed Open
The DF dual force actuator provides the advantage of a compact size to The extended stem indicates the valve is closed. As pneumatic supply Pressure upon the lower piston continues to force the stem down-
reduce the amount of space on well installations — a particular benefit pressure enters the cylinder and is directed to the surfaces of both the ward until the gate valve is fully open. The spring under the lower
for offshore wells where space is at a premium. upper and lower pistons, the stem is forced downward. piston permits the gate valve to close with no pressure present in the
A two-stage opening action delivers twice the valve opening power of valve body.
Opening
similarly sized single piston actuators. It is delivered in the first 1 1/2 in. The stem travels downward about 1 1/2 in. to begin opening the gate
of stroke required for valve equalization. With the dual force actuator, valve. Pressure begins to equalize across the gate valve. Gate and seat
it is no longer necessary to specify oversized actuators or boost the friction is reduced. The upper piston shoulders against the piston
available pneumatic system supply in order to effectively operate highly retainer and provides no more downward force.
pressured gate valves.
For example, the dual force actuator, fitted with a standard 13-in. OD
cylinder, and using less than 150 psi pneumatic system supply pressure,
can open a 4 1/16-in. gate valve with 5,000 psi internal body pressure.
Another benefit of its compact size is the elimination of interference
problems from adjacent valves.
It is also available with a special wire cutter spring package capable of de-
veloping 8,000 lb of wire shear force sufficient to shear 7/32-in. steel cable.
Features
• Compact design – Allows operation with most highly pressured gate valves
with standard pneumatic system supply (100-150 psi).
• Value – More economical than larger, single pneumatic piston actuators.
• Durable – Internally metered inflow and outflow of gas between pistons helps
prevent slam opening and closure.
• Rugged – Flush-mount cylinder covers bonnet bolts for added protection from
impact and fire damage.
• Flexible – Available in wire cutter version for installation on upper master valves.
Also available in extended bonnet version for recessed solid block trees. DF Dual Force Actuator
DF Dual Force Actuator Ratios

Valve Bore Size Cylinder Ratio Valve Ratio Valve
(in.) (in.) Closed Open
1-13/16 to 2-1/16 173/1 89/1
2-1/2 to 2-9/16 143/1 74/1 Closed Opening Open
13.00
3 to 3-1/8 103/1 53/1
4 to 4-1/8 68/1 35/1
4 to 4-1/8 131/1 64/1
5 to 5-3/8 18.00 103/1 50/1
6 to 7-1/16 58/1 28/1
To calculate the pneumatic pressure opening requirement, multiply internal valve body pressure times 2, and divide by the actuator ratio.
4-4 4-5
DF Dual Force Actuator Pneumatic Piston Actuator Pressure/Sizing Data

G
Use these charts as a guide to determine the supply pressure required for a particular actuator to operate a particular size valve.
Actuator Actuator
Pressure 2" Valves Pressure 2 1/2" Valves
(psi) (psi)
E MAX
F 12" UF
300 300
D C
250 250
12" UF
200 200
B
12" DF
150 150
12" DF
A 100 100
DF Dual Force Actuator Dimensional Data 50 50

Size
Dimension 0 0
3-1/8 in. 4-1/16 in. 5 in. 6 in. 5,000 10,000 5,000 10,000
A End to End (Flanged Ring Joint) See Valve Body Valve Body Pressure (psi) Valve Body Pressure (psi)
D Center of Port to Bottom of Actuator 7.15 in. 8.03 in. 17.1 in. 13.83 in. Actuator Actuator
Pressure 3" Valves Pressure 4" Valves
(psi) (psi)
F Center of Port to Top of Actuator Stem (Opened) 26.3 in. 29.7 in. 38.4 in. 45.78 in. 12" UF 12" UF 12" DF
300 300
G
Actuator Weight with Bonnet - Approximate 285 lb. 320 lb. 590 lb. 685 lb.
250 250
12" DF
200 200
150 150
100 100
50 50
0 0
5,000 10,000 5,000 10,000
Valve Body Pressure (psi) Valve Body Pressure (psi)
4-6 4-7
Safety Shutdown Valves and Systems Safety Shutdown Valves and Systems
NOV Type DG-3 Surface Safety Shutdown Gate Valve Operation
The NOV Type DG-3 surface safety shutdown gate valve is a low-pres- The DG-3 shutdown valve is operated by the application of control
sure, low-cost device for many applications including low pressure pressure on top of the diaphragm. Control pressure is dependent on a
wellheads, production headers, dump valve and gas lift installations. signal from either a E H
The Type DG-3 safety shutdown gate valve operates with pneumatic high/low pressure sensor, a liquid level control, a time cycle unit or
control supply pressure applied on top of the diaphragm. some other similar device that will respond to the specific system G
requirements.
The valve is designed to return to its normal closed (or open) position
upon loss of control supply pressure, be it from a system signal, a The valve is designed to return to its normal position (open or closed)
predetermined emergency condition, mechanical seal failure within upon loss of this control pressure, be it from a system signal or from
the device, or from any other cause. Flowline pressure acting on the other causes. Flowline pressure within the valve body and a spring
shaft of the valve closes the valve with spring assistance when flowline acting on the shaft ensure that the valve returns to its normal position
pressure is too low or nonexistent. without an external force.
C
The DG-3 shutdown valve is offered in 2 in. with a reduced bore size of The DG-3 requires a maximum of 60 psig of control pressure to oper-
1 1/4 in. It is available in screwed-end and flanged connections with ate, depending on valve body pressure (see Sizes).
a maximum body working pressure of 3,000 psi. It may be ordered Features
as a normally closed (fail-close) or normally open (fail-open) valve • Fail-safe – Returns to its normal position upon loss of control pressure with-
depending on the requirements and functions of the installation. out the need for an external power source.
Designed as a low pressure, low cost shutdown gate valve, the DG-3 • Straight-through flow – Bore alignment reduces flow turbulence and erosion AXEL
2"
valve has proven suitable for many other applications including: allowing a greater flow rate than equal globe type valves.
FLOW
• Bi-directional sealing – Uni-directional valve with bi-directional sealing
• Low-pressure wellhead safety systems capability allows positive fail-safe operation under all flow conditions. Free
• Prevention of siphoning of flowlines on pumping wells floating gates and self-centering spacer and seat with soft nylon wiper ring B
• Diverter valves on production headers keeps gate surface clean and provides low-pressure seal. High pressure seal
• Liquid dump valves on coal de-gas separators Type DG-3 Surface Safety Shutdown Gate Valve is the metal-to-metal contact of gate and seat.
• Water injection wells • Seals without lubrication – Lubrication is used to reduce friction and reduce 3000# SE Valve
• Gas-lift installations corrosion, not for sealing. A
• Plunger lift installations • Greater spring force – Additional preload on spring gives additional re- A
• Casing blowdown turn-to-normal force for applications with low valve body pressures. Flanged Valves
• Instrument air/gas shutdown and blowdown • Spring compression bolt – Designed to allow easy removal of the spring with
utmost safety.
• Simple o-ring seals in bonnet – New seals simplify the design requiring less NOV Type DG-3 Surface Safety Shutdown Gate
service than packing. A grease injection port between the seals prevents Valve Dimensional Data
pressure lock. The bonnet with packing seals is still available for applications
Dimensions (in.)
Type DG-3 Gate Valve Sizes requiring it. Size
(in.)
Rating
• Ease of maintenance – It is not necessary to remove the valve from the line A B C E F G H
for routine maintenance. All parts come through the top of the valve. 150 RF 7
Maximum Control
Size (in.) Connection Maximum WPI (psi) Bore Size (in.) • Versatile – The valve is uni-directional, but may be installed vertically, hori-
Pressure
300 RF 8.50
zontally at a 45° angle, or any other required position around the arc. It is also
SE* 3000 60 2 600 RF 11.50 3.18 11.69 11.47 20.91 .72 2.75
available with optional mounts on the upper diaphragm housing for use with
150 RF 285 15 pressure sensors or an intermitter. 600 RTJ 11.63
2 300 RF 740 20 1.25 • Trims available – Offered in two trims:
3000 SE 7.50
A-20: Stainless steel for service in fluids containing limited numbers of chlo-
600 RTJ 1480 30
rides, CO2, and suspended solids
600 RF 1480 30 A-40: Stainless steel (controlled hardness) for sour oil and gas service.
* 2- to 11-1/2 -in. NPT Line Pipe
4-8 4-9
Special Application Actuators Self-Contained Systems
Diaphragm/Actuator Pressure/Sizing Data Self-Contained Surface Safety Shutdown Control System

Use this chart as a guide to determine the supply pressure required for a particular actuator to operate a particular size valve. Economical Protection for Remote Wells
The compact, self-contained hydraulic surface safety control system
was designed specifically for wells in areas where power and instru-
ment air or gas are not available.
150
• Designed to close the gate valve automatically when abnormal pressures
140 7/8 Dia. Shaft are detected. Optional fusion plug provides shut-in protection in case of
fire.
130 • System and actuator can be installed quickly.
• Can be retrofitted to existing actuators in a matter of minutes. Costly spe-
120
cial actuators are not required.
• Uses standard, off-the-shelf components, reducing acquisition cost.
110
Actuator Control Pressure (PSIG)
• Minimum number of components keeps initial and maintenance costs low.

100 • Can be mounted on actuator or remote.
The system works with reverse-acting gate valves from most

90
manufacturers and is designed for 2 to 4-in. actuators with working
pressures to 5,000 psi.
80
The self-contained system includes a pressure-sensing pilot, con-
70 trols, hand pump, and hydraulic reservoir. Operating the hand pump
pressures the actuator which opens the gate valve. The system main-
60
tains hydraulic pressure on the actuator to keep the valve open. If the
8D
integral pilot senses abnormal pressure, it opens, causing hydraulic
50
fluid to exhaust from the actuator and the gate valve to close.
40 Hydraulic fluid exhausts into the integral reservoir, eliminating a Hydraulic Self-Contained Safety System
potential pollution problem.
30
20
10
0
0 400 800 1200 1600 2000 2400 2800
200 600 1000 1400 1800 2200 2600 3000
Line Pressure (PSIG)
4 - 10 5-1
Self-Contained Systems Actuator Accessories
Self-Contained Surface Safety Shutdown Control System Introduction

Easy Installation Accessories Provide Additional Protection
The controller mounts on standard hydraulic actuators in a vertical Four accessories are available with the self-contained surface safety
position. The controller is strapped to the actuator, hydraulic con- shutdown control system:
nections made and the sensing pilot connected. The process usually
• Fusible plug – Fire in the area of the plug causes it to release hydraulic
takes only a few minutes.
pressure, allowing the actuator to close the gate valve to minimize potential
Models for horizontal and remote installation are also available. losses.
• Accumulator – Provides reserve hydraulic fluid capacity.
Valve Position Transparent
• Two-way solenoid valve – Allows valve to be closed remotely. Indicator Stem Protector
• Electrical valve position indicators – Provides remote indication of valve’s
position.
Lockout
Caps
VOLUME BOTTLE Limit Switch Electric Mechanical Hydraulic Opening
TO FUSIBLE LOOP Opening Assembly Assembly
PULL TO ESD VB Fusible
FLOWLINE PRESSURE IN
HYDRAULIC HYDRAULIC CONTROL PRESSURE
REGULATOR Standard
OPTION 3
UNIT SET AT
SET AT LOW HIGH
80 PSI
150 PSI PILOT PILOT
ACCUMULATOR
SSV PRESSURE
HYDRAULIC
CONTROL
STRAINER VALVE PRESSURE TO
SSV VALVE
RESERVOIR HYDRAULIC
HAND PUMP SET AT 5,000 PSI
TUBING LEGEND Actuator

HYDRAULIC PRESSURE
HYDRAULIC RETURN
HYDRAULIC CONTROL
PRESSURE
FLOWLINE PRESSURE
HYDRAULIC SUPPLY
5-2 6-1
Actuator Accessories Actuator Accessories
Mechanical Reopening Assembly Lockout Caps

Clockwise rotation of the hand-wheel in this unit forces the Lockout caps are used to lock the safety valve out of service
valve stem down to open the valve. A roller thrust bearing is in its open position. During safety system maintenance or
used to reduce the turning effort. The threaded opening stem wireline operations, the cap is screwed onto the actuator’s top
of the unit is not exposed to well fluids. This type of reopening cylinder thread.
assembly is limited in load. It should only be used with
Two types are available: standard and fusible. A standard
differential pressures up to 3,000 psi across the valve.
one-piece model is supplied with most pneumatic actuators.
Also available is a fusible lockout cap designed to melt under
extreme heat which permits the valve to close in the event of
a fire. The fusible cap is available with a release temperature Lockout Caps
of 400°F.
Mechanical Reopening Assembly
Mechanical Opening Jack Fusible Lockout Cap

Dimension Connection Relative Temperature (°F) OD (in.) Length (in.)
Thread Stroke
A (in.) B (in.) C (in.) D (in.) Weight (lb.) 2¾-8UN 400 4.48 1.84
2¾-8UN 3.3 18.7 3.23 1.4 15.0 25 5-4 ACME 400 8.52 2.72
2¾-8UN 5.2 21.0 3.2 1.4 20.0 32
5-4 ACME 4.9 24.6 5.5 1.9 20.0 40
5-4 ACME 7.5 22.2 5.5 1.9 20.0 50
6-2 6-3
Electric Valve Position Indicators Stem Protector

Electric valve position indicators complement the safety The stem protector is designed to shield the stem against
valve actuators. environmental hazards such as paint, mold, and dust buildup,
which aids in the longevity of the stem packing and reduces
Benefits
maintenance.
• Explosion-proof rated for use in extremely hazardous locations.
(UL Class 1, Division 1, CSA listed.) The stem protector screws onto the actuator cylinder. It is
• Gives positive open or closed position as position indicator stem made of clear acrylic, so the stem is visible.
moves in conjunction with gate in the valve body.
• Auxiliary equipment can be adapted to the indicator.
• Rated at 10 watts AC resistive and 250 volts maximum. Higher
ratings available on special order.
Stem Protector
Electric Position Indicator
Stem Protector
Electric Position Indicator Dimension A Dimension B
Thread
(in.) (in.)
Stroke (in.)
Stem Thread Cylinder Thread Net Length (in.) OD (in.) Weight (lb.) 2¾ - 8 4.0 5.5
Maximum Minimum
2¾ - 8 3.5 9.0
2-3/4-8UN 3/8-16UNC 10.2 3.7 4.20 2.20 25
5 - 4 ACME 6.0 7.3
2-3/4-8UN 3/8-16UNC 12.1 3.7 6.10 4.20 30
2¾ - 8 4.0 7.0
4-1/4-8UN 3/8-16UNC 13.1 5.3 7.10 5.20 45
5 - 4 ACME* 5.5 9.7
5-4 ACME 3/8-16UNC 14.9 6.0 8.10 5.50 62
* Acrylic stem cover with metal cylinder attachment.
6-4 6-5
Proximity Switch Hydraulic Operator

Hydraulic operators are used to manually operate AU actuators and The hydraulic operators recommended for various sizes and max-
are available for 1-13/16 in. through 8-in. valves with working pres- imum body pressures of valves are listed in the table below. (See
sure up to 10,000 psi. The cylinder and pistons are fabricated from Figure 2.)
410 stainless steel. The entire unit has been coated for corrosion
resistance. (See Figure 1.)
Piston
Backup
Ring
Plug O-Ring
O-Ring
Backup
Ring
Cylinder
Figure 2
Proximity Switch Design Specifications Hydraulic Operator Recommendations

Valve Size (in.) Maximum Body Pressure (psi)
Size 5/8 in. (15.88 mm) dia. X 3-5/8 in. (92.08 mm) long with 5/8 in.- 18NF X 1-7/8 in. (47.66 mm) threads
1-13/16, 2-1/16, 2-9/16 10,000
Sensing Distance 0.100 in. (2.54 mm) end sensing
3-1/8 to 4-1/16 5,000
Differential 0.40 in. (1.02 mm) approximately
Bushing
3-1/8 to 4-1/16 7,000
Response Time 8 milliseconds
Figure 1
6 and 8 1,800
Temperature Rating -40°F (-40°C) to 221°F (105°C)
6 and 8 740
Contacts Single pole, double throw, form C, silver cadmium oxide, gold finish
Rating 2 amp at 240 VAC 5mA at 24 VDC (CSA only), 250 VDC at .5 amp resistive (UL only)
Housing Stainless steel
Conduit Outlet 1/2 in.-14 NPT one location
Repeatability 0.0002 in. (0.05 mm) typical
Approvals BASE EFA Certificate No. Ex 89C1233X, Eexd 11C T6, Tamb -30°C + 75°C (T5, Tamb -30°C + 90°C) (T4, Tamb -30°C + 100°C)
Termination 18 in. (457.2 mm) potted in 18 gauge PVC insulated TEW stranded lead wires, rated at 221°F (105°C) 300V UL/CSA listed
6-6 6-7
Fusible Operators Fusible Lock-Open Caps

Fusible manual operators are used to manually open (or close, Two types of adjustable fusible lock-open caps are available: The fusible material melts at 400°F allowing the valve to return to
depending on customer requirements) a surface safety valve its normally closed position. Both types of lock-open caps can be
• Type R fusible lock-open cap
using an AU series actuator. They are available for valves size adjusted to make a perfect drift opening of the valve.
• Fusible-type lock-open cap
1-13/16 in. through 8 in.
The type R fusible lock-open cap has an additional advantage over
Maximum operating (line) pressure for the manual operator is all other lock-open caps. It can be released manually and immedi-
5,000 psi. Maximum operating line pressure for the hydraulic ately in case of emergency allowing the valve to close.
operator is 10,000 psi.
Type R Fusible Lock-Open Cap Fusible Lock-Open Cap
6-8 6-9
Hydro-Pneumatic Dampener Limit Switch

This device is used with pneumatic actuators (piston and dia- All other applications can be mounted as shown in Figure 2. Always
phragm) to reduce the effects of shock upon opening against valve connect supply gas to the highest point of the tank. Connect the
differential pressure. The dampener has only a minor effect on supply gas to the exit tank at the lowest point going to the actuator. AUD and AUP Actuator Applications
valve closing times. The dampener is pressure tested for a maxi- Two ports are supplied so that the other high port is used as filler
mum working pressure of 250 psi. and as the location of a pressure safety device.
Actuator Boss
Actuator Assembly Description
The dampeners can be used with an actuator mounted horizon- Secure the tank with either the thread protector (piston) or a Thread Size
tally or vertically. However, when a double diaphragm actuator is mounting bolt (diaphragm). 9R AUD
mounted vertically, the dampener must be mounted above the
inlet ports of the top actuator section as shown in Figure 1. 13R AUD
18D AUP
2-8UN THD
2 X 12D AUP
12D AUP
18D AUP
13R AUD
13R AUD
13R AUD
2½-8UN THD 13R AUD
17R AUD
17R AUD
Limit Switch 13R AUD
2-8UN THD 18D AUP
Figure 1: Figure 2:
Vertical Mount of Double Diaphragm Can be Mounted on Top or Either Side — Not Bottom
Fusible Operators
6 - 10 6 - 11
Safety Systems Safety Systems
Operation of Basic Safety System Elementary Control System

Normal Operation The elementary control system is used to provide an economical Features
The normal operation schematic illustrates a typical single shutdown or blowdown valve for oil and gas well applications in • May be powered from natural gas, compressed air, or bottled (N2) gas.
point high-low safety system. The high-low sensor (PSHL) working pressures to 3,000 psi. The system shown in the schematic • May be programmed for automatic or manual reset by connecting the
is shown installed on a flow line with the flowline pressure illustrates a shutdown valve and includes the necessary compo- sensors and relay in the appropriate manner.
within its predetermined working pressure range. In this nents to provide a total high-low safety shutdown for a flow line. • DG-3 valve is fail-safe, designed to return to its normal position upon loss
position, the instrument pressure slows, passes through The device is designed to shut off flow automatically in the event of actuator pressure.
the sensors (PSHL), and acts against the relay piston. This of abnormally low or high pressure, loss of instrument control pres- • ECS pressure sensors are block and bleed devices designed for operating
action shifts the relay to its open position allowing control sure, or by manual operation of the relay. ranges from 20 to 2,700 psig.
pressure to pass to the surface safety valve (SSV) actua- • ECR relay is a normally closed block-and-bleed valve with manual over-
Operation
tor, and open the SSV valve. The surface safety valve will ride.
The schematic illustrates a typical single point high-low safety
remain open until an abnormal pressure condition occurs • It is not necessary to remove the valve from the line for routine mainte-
shut-in system using a DG-3 diaphragm-operated gate valve, a
in the flowline. nance.
pair of high-low pressure sensors, and a relay. The sensors are
• Stainless steel trim is standard in the DG-3 valve and gives excellent ser-
connected to flowline pressure. The unit is placed into operation
vice in fluids containing limited levels of chlorides, CO2, and suspended
by pulling the relay handle to admit instrument pressure to the
solids.
sensors and DG-3 valve actuator. With flowline pressure within the
High Pressure Shut-In predetermined working pressure range of the sensors, instrument
The high pressure shut-in schematic illustrates a typical pressure passes through the sensors to the relay pilot piston. This
single point high-low safety system which has reacted action maintains the relay in its open position, allowing instrument
to a predetermined undesirable event of a high pressure pressure to pass through the relay to the DG-3 valve actuator,
condition in the flow line. In this position, the high opening this valve. Should a low or high pressure condition occur
pressure sensor (PSL) shifts to its block and bleed position, in the flow line, the affected sensor will shift to the block and bleed
blocking instrument pressure, and bleeding pressure position, bleeding pressure from the relay pilot piston. This action
from the relay piston. This action allows the relay to shift allows the relay to shift to block instrument pressure from the DG-3
to block control pressure and bleed pressure from the valve actuator. Flowline pressure acting against the actuator shaft
SSV actuator. Flowline pressure, acting against the SSV closes the DG-3 valve.
actuator shaft, closes the surface safety valve. The safety Benefits
shut-in system may be locked out by the relay lockout The fail-safe design of the valve uses both flowline pressure and a
feature, requiring manual reset to place the system back spring to assist in closing the valve. No external force is required
into service. to return the gate to its normal position when pressure is released
from the actuator diaphragm. The DG-3 valve is a versatile general
service device suited for many applications where a positive action
Low Pressure Shut-In fully open/closed automatic valve is required. The valve may be
The low pressure shut-in schematic illustrates a typical equipped with either a reverse (normally closed) or direct (normal-
single point high-low safety system which has reacted ly open) gate, depending upon its required function and installa-
to a predetermined undesirable event of a low pressure tion. The DG-3 is a reduced bore valve suitable for line pressures of
condition in the flow line. In this position, the low pressure up to 3,000 psig.
sensor (PSL) shifts to its block and bleed position,
Elementary Control System Shutdown
blocking the instrument pressure and bleeding pressure Application Schematic
from the relay piston. This action allows the relay to shift
to block control pressure and bleed pressure from the
SSV actuator. Flowline pressure acting against the SSV
actuator shaft, closes the SSV. The safety shut-in system
may be locked out by the relay lockout feature requiring
manual reset to put the system back in service.
7-1 7-2
Safety Monitoring and Control Systems Safety Monitoring and Control Systems
Control expertise extends to the entire safety system. This Specifications Automated Safety Systems Specifications
knowledge is applied to develop and integrate surface-controlled • Pressure rating: 6,000 psi (41.37 MPa); Automated safety systems combine electronic monitoring and • Operating pressures: 0 to 15,000 psi (0 to 103.42 MPa)
subsurface safety valves, surface safety valves, and production 10,000 psi (69.95 MPa); intelligent control for both land and offshore operations. These • Standard temperature rating (others available):
automation equipment. 15,000 psi (103.42 MPa) systems are designed to provide well control either from a central Hydraulic systems: -40 to 185°F (-40 to 85°C)
• Temperature rating: 0 to 250°F (-18 to 121.1°C) field location or from an engineering or operations location hun- Pneumatic systems: 0 to 185°F (-18 to 85°C)
Safety Control Panels
dreds of miles away. • Safety compliance available in intrinsically safe or explosion-proof mod-
Safety control panels control the operation of surface and sub- Options
els
surface safety valves. In normal applications, pneumatic control • Single or dual hydraulic pumps Features
pressure operates the surface safety valve, and hydraulic pressure • Sequential or non-sequential safety valve opening and shut-in • Self-contained control unit is placed at or near each well. Options
operates the subsurface safety valve. In most high pressure ap- • Surface control only or surface and subsurface control • High-resolution transducers mounted on the wellhead electronically • Emergency shutdown station
plications, hydraulic control pressure operates the surface safety • Hydraulic or pneumatic output for surface control monitor conditions. • Hazardous-gas detectors
valve. • External pilot control or panel-mounted internal pilot control • Controller contains built-in alarms that monitor pressure, temperature, • Choke control
• Standard or H2S service with captured exhaust fire detectors, and erosion probes. The controller also controls the safety • Non-critical well-parameter monitoring
The safety control panel contains all the logic circuits required to
• Available with or without a telemetry interface valves at the wellhead. • Solar power
properly sequence the opening and closing of both the surface and
• A master station monitors all wells from a central location with supervi- • Controls for multi-well platforms or wellhead clusters
c f
subsurface safety valves. Stainless steel cabinetry and a weath-
er-tight door protect panel-mounted components. Stainless steel sory control and data acquisition (SCADA) software.
fittings, tubing, and components are standard for offshore service. Benefits
For single well controls, the hand pump operation is mounted • System allows operators to monitor numerous wells economically via a
at the front of the unit for easy operation and easy reference of centralized master station computer.
g • Unmanned wellsites add an extra measure of safety to operations.
hydraulic gauges during pumping. Operating instructions and a
system schematic are mounted on the door for permanent, quick
b
reference. j
Features i
• Provides logic and control for both surface and subsurface safety valves. b h
• Portable, lightweight construction. d
• Enclosure design provides protection for the panel-mounted compo-
nents and easy maintenance.
e
Benefits
• Surface and subsurface valve control capability provide extra safety for
operating personnel.
• Durable construction provides economic, long-term operation.
a
• Field personnel can monitor well pressure with just one glance and accu-
rately adjust pressure limits. Typical remote-control surface and subsurface safety system components:
a. surface-controlled safety valve f. emergency shutdown valve
b. manual gate valve g. fusible plug
c. pneumatic surface safety valve h. monitor pilot
d. hydraulic surface safety valve i. safety control panel
e. control line j. low-pressure air or gas source
Typical wellsite automated safety system components:

a. casing pressure transmitter h. radio system
b. wellhead pressure transmitter i. solar power system
c. production choke/actuator assembly j. hydraulic/pneumatic/battery section
d. flowline temperature transmitter k. electronics section
e. flowline pressure transmitter l. accumulator
f. electrical lines m. surface safety valve
g. hydraulic lines
7-3 7-4
Single-Well Control Systems Multi-Well Control Systems

Single well control panels are designed to operate and control the Multi-well hydraulic control panels are designed for safety systems that
safety valves of a specific well without influencing the status of require operating of, and control for, more than a single well installation.
surrounding wells. A single well control panel is essentially a closed Most of these multi-well control panels use either a removable or
hydraulic system in which the same fluid is continuously used from integral modular concept.
reservoir to pump, then through a control valve to the safety valve,
Each well control module contains the components and gauges
and back to the reservoir. The panels are designed to provide and
essential for basic control of a specific well. Multi-well panels are
control hydraulic pressure required to keep the safety valves open.
custom designed and built to fulfill specific customer requirements.
Any loss of pressure to the hydraulic or pneumatic lines of the safety
Any kind of control panel can be designed to fulfill our customers needs
system or the reaction of a flowline pilot, an emergency shutdown
including: electric, hydraulic, pneumatic, solar, or a combination of
system (ESD), or a fusible plug will signal the control panel to close the
sources. Describe your situation and we will put our experience and
safety valve(s).
expertise in safety systems to work for you. You will receive the best
Control panels are complete power units and only require connec- possible system to obtain the best possible results.
tion to the safety system. They can be designed to perform in any
environment.
Multi-Well Control Panels
Single-Well Control Panels
7-5 7-6
System Components System Components
PRV Relay ESP Pressure Sensors

The PRV relay is a device which controls high pressure with a lower ESP pressure sensors are designed to detect abnormal operating
pilot pressure. Relays are available for both pneumatic and hydraulic conditions in a safety system and transmit a signal to perform a
control applications. The pneumatic relay is available in a three-way specific shutdown function.
block and bleed convertible to either automatic or manual reset.
The ESP pressure sensor is a highly accurate and reliable device. It
Pressure ratings are 0 to 375 psi for control pressure and 25 to 250 psi
can be used as a high or low sensor, or two units can be connected
for pilot pressure. The hydraulic relay is available in either two-way
in series and used for both high and low sensing. The combination
bleed only or three-way block and bleed with manual reset only and
high and low sensor is called the ESPHL. The ESP sensor has a sensing
pressure rating of 150 to 10,000 psi.
pressure range of .25 to 20,000 psig.
Operation
The pressure controller is a pressure sensor which includes full
All relays operate in much the same manner. Following is an example
operation of a sensor and relay combination. It has a manual-type
of the PRV pneumatic relay operation.
relay valve with manual trip and override capability. The pressure
• Manual reset – The manual reset relay will remain in the normal (closed) controller is available with a three-way block and bleed hydraulic
position until the knob is pulled outward. The handle will remain in the relay, a two-way normally open hydraulic relay, or a three-way block
outward position with the application of pilot pressure or with the use of and bleed pneumatic relay. Sensing pressure range is 1 to 20,000 psig.
the manual lock-in device. Loss of pilot pressure will allow the stem to move
Indicator scales are available as an option. This feature allows
back to the closed position. The relay will remain closed until manually reset
accurate field adjustment after initial calibration.
by pulling the knob outward. The knob may also be manually pushed inward
at any time, even with pilot pressure applied, and it will remain in the closed Operation
position. All pressure sensors operate much the same way. Following is an
• Automatic reset – The automatic reset relay is fully responsive to the example of ESP sensor operation.
application of instrument pressure applied to the pilot port. Manual
The sensor may be connected for detection of high pressure or
operation will override the pilot pressure in movement to either position.
PRV Relay Lock-in Assembly PRV Relay low pressure by connecting the input instrument pressure to the
However, if manually closed and if the knob is released, the relay will re-open
appropriate port. When connected to either port, the other port
if pilot pressure is present.
becomes the exhaust port.
ESP Pressure Sensor
Features
When used as a high-pressure sensor, the sensor allows flow through
• Three-way block and bleed or two-way bleed only
the instrument ports from high inlet to outlet. When the sensing
• NACE compatible for sour service applications
pressure increases to the high-set point, the instrument inlet is
• Large exhaust area for fast shut-in of safety valves
blocked, and the outlet is bled to the exhaust port.
• Once actuated, provides means of locking the actuator in the fail-safe
position until manually reset When used as a low pressure sensor, the sensor allows flow through
• Provides manual operation of the system for startup or shutdown the instrument ports from low inlet to outlet as long as the sensed
pressure is above the low set pressure. When the sensing pressure
decreases to the low set point, the instrument pressure is blocked,
and the outlet is bled to the exhaust port.
Features
• Sensing pressure range 0.25 to 20,000 psig
• Instrument pressure up to 1480 psi
• Differential sensing unit available for sensing range of 0.5 to 40 psid
• NACE compatible for sour service applications
• Repeatability of within 3% of set point
• Dead band maximum 5% of range
8-1 8-2
ESPHL High-Low Pressure Controller Type ECS Pressure Sensor

Adjustment Cap
The high-low pressure controller is a basic safety system unit which Sensing range of the controller is .5 to 10,000 psi; maximum instru- Operation
provides a means for programming the automatic operation of a ment pressure through the sensors to the bottom of the relay is The ECS pressure sensor may be used as a high or low pressure sensor Lock Nut
surface safety valve. 200 psi; maximum control pressure through the relay is 375 psi. by selecting the proper instrument pressure inlet and setting the
desired operating pressure.
The ESP pressure sensors in the unit will sense predetermined high
and low pressure limits selected by requirements of the installa- Preselected pressure settings are made by adjusting the spring force
tion. On sensing either of these limits, the unit is designed to close acting against the sensor stem. Once in operation, the sensor is
Spring
the surface safety valve. designed to allow instrument pressure to flow from the inlet to outlet
until sensing pressure rises or drops beyond predetermined settings.
Body
When that happens, the sensor blocks the incoming instrument pres-
sure and back-bleeds the downstream pressure to the atmosphere
through the alternate port.
Instrument
Features Pressure
• Operating pressure range from 20 to 2,700 psi Inlet for High
• Three-way block and bleed valve Setting
Instrument 1/4-in. NPT
• Designed for 5% repeatability of set point or 5 psi, whichever is greater
Pressure
• Spring may be replaced with instrument and sensing pressures present in Instrument
Outlet
the sensor. Pressure
1/4-in. NPT
Inlet for Low
• Designed for use with standard service
Setting
• Corrosion resistant materials
1/4-in. NPT
• Maximum working pressure of 10,000 psi
Stem
1/2-in. NPT
Sensing
Pressure
Inlet
ECS Pressure Sensor
ESPHL High-Low Pressure Controller
8-3 8-4
Erosion Monitor Pilots and Flowline Accessories Remote Emergency Shutdown (ESD) Station
Erosion Probe Exhaust of
The erosion probe is available with various wall thicknesses in differ- Control Line Auxiliary Valves for Sensing Equipment
ent materials to assist in most erosion applications. When information Pressure Emergency shutdown valves are designed to be operated manually to shut
is desired to determine the combined effect of corrosion and erosion, down a safety system in an emergency or for routine maintenance. Typical lo-
alloy-steel probes may be used. However, it should be noted that this cations for these valves include helicopter decks, rig floors, boat landings, etc.
does not ensure correlation because subtle differences in corrosion The valves are located in the pilot or ESD control line and are normally used
conditions can be very significant. Erosion or with a relay valve. By pulling out the handle, control pressure is released to
Corrosion of the atmosphere from the control line. The control line is designed to activate
Benefits
Probe the relay valve, bleed off control pressure from the safety valve, and allow the
• May be used in almost any size flowline
safety valve to close.
• Is available in stainless material
• Various probe wall thicknesses are available to meet most well conditions.
Operating Principle
If the erosion probe is eroded, pressure signals are transmitted to an
attached pilot or gauge apparatus to shut the safety system or signal
an alarm.
Operated
ECS Pressure Sensor
Emergency Shutdown System
8-5 8-6
Remote Emergency Shutdown (ESD) Station Remote Emergency Shutdown (ESD) Station
Application
Sand Probe Valve Figure 1 shows one type of application installed directly on the flow line.
The sand probe sensor is a three-way block and bleed valve which Alternatively, Figure 2 shows the sensor remotely installed.
detects the presence of abrasive material in a flowstream that could
The assembly provides the means to detect the erosion due to an abrasive
cause the piping to be cut out. The valve shifts position when an
fluid in the flow line and signals the safety system to shut in if erosion occurs
abrasive gas or liquid erodes the sand probe sufficiently to allow flow-
to a certain level.
line pressure to act against the sensor’s lower stem. The sand probe
instrument pressure working range is from 0 to 250 psi with 1/4-in.
NPT connections. The section attached to the flow line has a working
pressure range of 100 to 10,000 psi and has a 1/2-in. 14 NPT mounting
connection with a 1/4-in. NPT female port for connecting the probe.
Operation
The sand probe sensor is installed at any point in a flow line to detect
the affects of abrasive fluid flow. The sand probe provides a manual
override to shut in the safety system which also acts as an indicator.
The knob is normally in a down position. This allows instrument pres-
sure to pass from port A to port B of the sand probe sensor. The sand
probe sensor will remain in its open position until abrasive erosion
cuts through the sand probe and admits flowline pressure to the sand
probe sensor’s lower stem. Line pressure acting against the sand
probe sensor’s stem area forces the stem upward.
Flowline pressure is sealed from atmosphere by the lower o-ring,

and the metal-to-metal seal is affected between the lower stem,
and lower body or sensor stop. Once the lower stem moves up in its
sealing position, the three-way block and bleed valve of the main Figure 1: Typical Application for Sand Probe Mounted on Flow Line
sensor body shifts to block instrument air at port A and back bleeds
instrument pressure from port B to port D. This causes downstream
safety shut-in components to react to close the SSV safety valve. The
sand probe will remain in a locked-out block and bleed position until Sand Probe Valve
the sand probe is replaced. The sand probe cannot be overridden and
placed back into service with flowline pressure applied to the lower
stem. In normal condition (good probe) the three-way block and
bleed valve of the sand probe can be pulled out to manually shut in
the system but must be pushed downward to its in-service position to
reactivate and open the SSV safety valve.
8-7 8-8
Remote Emergency Shutdown (ESD) Station Quick Exhaust Valves

Sand Probe Sensor Internally supported sensors are available in various wall thick- Hydraulic Quick Exhaust Valves Benefits
This flowline erosion monitor can actuate ESD circuits or alarm nesses, connection sizes, and varying length to suit requirements. Hydraulic quick exhaust valves are designed to allow quick exhaust • Stainless steel construction provides corrosion protection
devices. When sand blast abrasion penetrates the thin-walled sand of hydraulic pressure from the safety valve actuator upon signal. • Clearly marked 1/2-in. NPT ports simplify installation
probe sensor suspended in the flow stream, well fluids penetrating The valves are designed to be activated whenever pressures up- • No adjustments or knobs to complicate installation
the sensor actuate the sand probe valve which closes the surface stream of the quick exhaust are relieved. The valves provide a full • Available in 5,000 and 10,000 psi working pressure
safety valve. opening exhaust near the safety valve.
Operating Principle
The operating principle is based upon pressure differential. When
Exhaust of
Low-Pressure back-flow occurs in the control line leading to the quick exhaust
Control Line
Control Line valve, upward movement of the flapper seal is designed to pull the
Pressure
Plunger valve off seat. With the valve off seat, an unobstructed path is cre-
Erosion or ated for exhausting of control line pressure. Control line pressure
Corrosion of will then return to the hydraulic fluid reservoir.
Flowline
Probe
Well
Pressure
In Service Operated
Sand Probe Sensor
Sand Probe Specifications

Size Connections Available 1/8-in. NPT through 1-in. NPT
Material 316 Stainless Steel
Hydraulic Quick Exhaust Valves
Typical Sensor Wall Thicknesses .020, .025, .030, .035, .050
Measure probe length from base of NPT connection.
8-9 8 - 10
Pneumatic Quick Exhaust Valves Hydraulic Control Valve

Pneumatic quick exhaust valves are offered for two types of Benefits Three-Way Normally Closed Hydraulic Controller
service: low-pressure and high-pressure. Pneumatic quick exhaust • Allows the safety valve to close at a faster rate than when control pres- The three-way normally closed panel-mount hydraulic controller
CAUTION
valves are normally placed in the control line near a pneumatic sure is bled off entirely through the monitor pilot is designed to permit manipulation of hydraulic pressures up to The override plunger should always be left in the extended posi-
safety valve. • Designed for low pressure (up to 150 psi) control systems or high pres- 10,000 psi in response to low-pressure pneumatic control circuits. tion for automatic service.
sure (up to 500 psi) control systems Proper installation of these valves permits automatic and manual
Operating Principle
Control pressure is admitted to the quick exhaust valve and flows pilot circuits to control closing sequences of subsurface safety
through to the safety valve. When control pressure is exhausted valves in coordination with surface control systems. The design of
from the control line, the pressure differential should cause the the three-way normally closed controller permits use of a common
diaphragm in the quick exhaust valve to move. The valve’s exhaust hydraulic supply. Additionally, all connections are 1/4 in. NPT and
port is then opened and designed to allow quick exhaust of the the override plunger allows operation of the valve when no pilot
control pressure from the safety valve. pressure is available. Air pressure of 125 psi will operate up to
10,000 psi hydraulic.
Pneumatic Quick Exhaust Valves
*Indicates parts included in a repair kit.
Hydraulic Control Valves

Material 316 Stainless Steel
Operating Temperature -20°F to +250°F
Weight 7 lb.
Size Connections 1/4 in.-18 NPT
Panel Mount Hole 1-1/8 in.
Working Pressure Pilot Port: 0-150 psi/supply, Valve, Exhaust: 10,000

Pilot Port 0-150 psi
Supply, Valve, Exh. 10,000 psi
Pilot Head Diameter 4-5/8 in.

Overall Height 6-1/2 in.
8 - 11 8 - 12
Miscellaneous Wellhead and Surface Equipment Miscellaneous Wellhead and Surface Equipment
Quick Union Tree Caps Quick Union Tree Caps

Quick union tree caps are used to connect the bottom of the wireline
valve to the top tree connections. Wells which will require periodic
Standard Quick Union Connection Sizes
wireline service in christmas trees with flanged components should
be ordered from the wellhead manufacturers with the quick union Valve/Tree Pressure Thread Size (in.) Sealbore Diameter
Service
(in.) (psi) THD ACME (in.)
flange-adapter as part of the christmas tree. Adapters are furnished
to the wellhead manufacturer with a plug tapped for a valve and 5,000 STD 5-4 3.500
pressure gauge and a quick union collar. In order to rig up wireline,
10,000 STD 5-4 3.500
the plug and collar are removed and the wireline valve is set in place. 2-1/16
10,000 H₂S 6¼ - 4 4.000
Otis quick union tree caps are designed to minimize rig-up heights
15,000 H₂S 6¼ - 4 4.000
when connecting the lubricator to the wellhead. Available in a variety
of pressure ratings, these tree caps are offered in sizes for 2-1/16 in. 5,000 STD 5-4 3.500
and larger API flanges, and 5 in.-4 to 12 in.-4 Acme quick unions. 10,000 STD 5-4 3.500
2-9/16 15,000 STD 5-4 3.500
15,000 H₂S 5¾ - 4 4.000
20,000 H₂S 6¼ - 4 4.000
5,000 STD 5-4 3.500
5,000 H₂S 5¾ - 4 4.000
3 10,000 STD 5-4 3.500
10,000 H₂S 5¾ - 4 4.000
15,000 H₂S 7½ - 4 5.500
5,000 STD 6½ - 4 4.750
5,000 H₂S 8⅜ - 4 5.250
4 10,000 STD 6½ - 4 4.750
Quick Union Tree Cap
10,000 H₂S 8⅜ - 4 5.250
15,000 H₂S 9½ - 4 6.250
5,000 STD 8¼ - 4 6.187
5,000 H₂S 9-4 6.750
5 10,000 STD 8¼ - 4 6.187
10,000 H₂S 9-4 6.750
15,000 H₂S 12¼ - 4 7.000
5,000 STD 8¾ - 4 7.500
6-3/8 5,000 H₂S 9½ - 4 8.000
10,000 H₂S 11½ - 4 8.250
Surface Lubricator
9-1 9-2
This page was intentionally left blank.
National Oilwell Varco has produced this brochure for Corporate Headquarters For SSP product solutions,
general information only, and it is not intended for design 7909 Parkwood Circle Drive please contact us on:
purposes. Although every effort has been made to maintain
Houston, Texas 77036 USA Email: [email protected]
the accuracy and reliability of its contents, National Oilwell
Varco in no way assumes responsibility for liability for any Visit us on: nov.com/pps
loss, damage or injury resulting from the use of information
and data herein. All applications for the material described Tollway Towers South
are at the user’s risk and are the user’s responsibility. 15660 N. Dallas Parkway
Dallas, TX 75248 USA
© 2015 National Oilwell Varco All Rights Reserved T: 972.421.1401
D392006078-MKT-001 Rev 01

Surface Safety Products Catalog

Uploaded by

Copyright:

Available Formats

Surface Safety Products Catalog

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Surface Safety Products Catalog

Uploaded by

Copyright:

Available Formats

Surface Safety

Pressure Performance Systems (PPS)

Introduction Standard Wellhead Actuators

m AUD Diaphragm Actuator AUP Piston Actuator

Pipeline Actuators Actuator Description and Principle of Operation

Special Application Actuators

Valve Shown Open Valve Shown Closed

Control Pressure (PSI)*

Control Pressure (PSI)*

100 100 100

in. 7 in. 12 in. 15 in. 2×12 in. 18 in. 2×18 in. 50 50 50

1-13/16 to 2-9/16 29/1 81/1 119/1 163/1 177/1 355/1 25 25 25

3 to 3-1/8 15/1 48/1 70/1 96/1 105/1 210/1 0 0 0

AUD Fail-Safe Pneumatic AUD Fail-Safe Pneumatic Diaphragm Actuator

For reference only. Dimensions may change with manufacturer.

Pneumatic AUP Piston Actuator Pneumatic AUP Piston Actuator

Valve Bore Size Nominal Piston Size

in. 13.5 in. 16.5 in. 18.375 in.

Pneumatic AUP Piston Actuator AUH Hydraulic Actuator

The actuator’s unique design has no traveling seals, which

For reference only. Dimensions may change with manufacturer.

AUH Hydraulic Actuator AUH Hydraulic Actuator

API 10,000 psi Water, Oil, or Gas

AWC Wireline-Cutting Hydraulic Actuator AWC Wireline-Cutting Hydraulic Actuator

AWC Actuator Ratios

To calculate the hydraulic pressure opening requirement, multiply internal

AWC Wireline-Cutting AWC Actuator Pressure Sizing Data

AWC Actuator Dimensional Data

API 10,000 psi Water, Oil, or Gas

For reference only. Dimensions may change with manufacturer.

Recommended Control Pressures

Valve Actuator Size Nominal Diaphragm Diameter

150 RF 45 285 20 285

Interruption of electrical current to the solenoid disengages the

LEO™ Linear Electric Operator Actuator LEO™ Linear Electric

LEO™ Actuator Applications G Actuator OD

Class 2500 (6,170 psi Working Pressure)

DF Dual Force Actuator DF Dual Force Actuator

DF Dual Force Actuator Ratios

DF Dual Force Actuator Pneumatic Piston Actuator Pressure/Sizing Data

DF Dual Force Actuator Dimensional Data 50 50

• Gas-lift installations corrosion, not for sealing. A

* 2- to 11-1/2 -in. NPT Line Pipe

Diaphragm/Actuator Pressure/Sizing Data Self-Contained Surface Safety Shutdown Control System

• Minimum number of components keeps initial and maintenance costs low.

The system works with reverse-acting gate valves from most

Line Pressure (PSIG)

Self-Contained Surface Safety Shutdown Control System Introduction

TUBING LEGEND Actuator

Mechanical Reopening Assembly Lockout Caps

Mechanical Reopening Assembly

Mechanical Opening Jack Fusible Lockout Cap

Electric Valve Position Indicators Stem Protector

Electric Position Indicator

Proximity Switch Hydraulic Operator

Proximity Switch Design Specifications Hydraulic Operator Recommendations

Fusible Operators Fusible Lock-Open Caps

Type R Fusible Lock-Open Cap Fusible Lock-Open Cap

Hydro-Pneumatic Dampener Limit Switch

Operation of Basic Safety System Elementary Control System