Senft2014 Book InternationalSourcing
Senft2014 Book InternationalSourcing
Senft2014 Book InternationalSourcing
Daniel Senft
International Sourcing
A Method to Create Corporate
Success
Daniel Senft
Geiselwind, Germany
Springer Gabler
© Springer Fachmedien Wiesbaden 2014
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„Der Mensch kann nichts Gutes hervorbringen, wenn ihm nicht zuvor die
Erkenntnisse eingesät sind, aus denen er wissen kann, was er glauben und
tun soll.“ 1
Emanuel Swedenborg
In accordance with the quotation above, I would like to thank here the companies and
institutes and, most of all, all of its employees who contributed to the elaboration of the
methodology of this scientific paper by providing the needed material and giving me the
necessary insights in numerous important documents. I would notably like to thank my
colleagues of the purchase department, who always offered to help me with their
expertise and advice, for their tireless efforts. What is more, I would like to show gratitude
to the superiors of the related departments. Thanks to their commitment, I was able to
provide a more practical point of view, since they created the necessary context to test the
theory in practice.
With the help of all people mentioned in the previous acknowledgment, it was possible to
develop a method, which has gained recognition in scientific theory and practice. This
method was honored with the „BME-Hochschulpreis 2013” by the Bundesverband
Materialwirtschaft, Einkauf und Logistik e.V. (BME e.V.) for its convincing scientific
research on material economy, purchase and logistics on the topic of „How to manage
international sourcing in order to achieve competitive advantages“. 2 Moreover, the Hans-
Wilhelm Renkhoff foundation has awarded this academic paper as a notably outstanding
achievement and it has received numerous positive appreciations from renowned experts,
institutes, associations and enterprises. 3
1
The English version based on own translation: ”Human cannot do good if he has not gained the insight to
know what to believe and what to do”
2
The English version of the awards name is ”BME University Award 2013”. Compare BME (1), 2012; BME (2),
2013; BME (3), 2013; BME (4), 2013; Newscomm, 2013; Grimm, C., 2013; Technik + Einkauf, 2013; The
Bundesverband Materialwirtschaft, Einkauf und Logistik e.V. (BME e.V.) represents 8,500 members, amongst
them the 200 most important businesses in Germany as well as many medium-sized businesses.
3
Compare FHIW-S (1), 2013; FHIW-S (2), 2012; Mainpost, 2013; Mystipendium, 2013; The Hans-Wilhelm
Renkhoff foundation aims at supporting science, research and development. The foundation awards every
year notably outstanding papers of technics and economy.
VI Preface
However, not only the numerous awards and recognitions have shown that strategical
successful international sourcing is today extremely real and current in all business
divisions, independent from the kind of enterprise, but it is most of all evident due to the
fact that several specialist journals, executives and other interested experts contacted me
to get more information and a deeper insight in the scientific paper. On the one hand,
those newly built up contacts helped the enterprises to sharpen their awareness for
chances and challenges of globalization. Different renowned international businesses
already put this method into practice and have ever since achieved lasting success. On
the other hand, the feedbacks, critical remarks and suggestions have helped to
continuously improve the method. This win-win situation has induced me to publish this
method, which was first developed in a scientific paper, in a book. Interested people can
so hopefully find solutions to their problems. If you have any suggestions with regard to
the method, or if there are questions, problems or if you need help, please do not hesitate
to contact me via the following e-mail address:
Daniel Senft
Table of Contents
1 Globalization ............................................................................................................ 1
1.1 Globalization forces companies to source internationally ........................................ 1
1.2 Driving factors of globalization ................................................................................ 3
5 Open points, outlook on further research approaches and learned topics ..... 155
List of Abbreviations
4
Krokowski, W. & Sander, E., 2009, p.11, p.155; Kille, C., 2011, Modul 7, pp.33f.
5
Nicklisch, G., 2006, back cover of the book; compare also Lockström, M., 2007, p.14; Koppelmann, U., 1997,
p.63
6
Krokowski, W. & Sander, E., 2009, p.41
and time (= magic triangle 7 ), have to be controlled under careful consideration of the
company’s and the product’s positioning and image on the market, as well as with regard
to the company’s organization and processes (see figure 1).
Price
Problems
Problems
Quality Time
Organisation
8
Figure 1: Managing international sourcing
Lockström came to the same conclusion and defined the aim of international sourcing as
follows:
„The aim of the sourcing initiatives is to identify suppliers that can deliver
maximum amount of value at the lowest possible total cost, at adequate
quality levels“ 9
From the aspect of high competition and the attractiveness of potentials, however,
companies relocate services and manufacturing often without enough preceding
consideration, they take the decision too fast and, hence, oversee the risks that might
come up at their outsourced subsidiaries abroad. So it might be the case that orders have
been placed simply based on the offer of one or two possible suppliers abroad and after
the first successful delivery, companies are satisfied and enjoy their fast achievements.
Very often they are convinced that the international cooperation will continue in the same
way during the coming month and years. However, against all expectations, problems
may soon arise. Poor quality, wrong quantities, inflexibility, strikes, natural causes, war,
loss of know-how, bad exchange rates, scarcity of raw material, wrong capacity, not
enough or too much on stock, and law differences are only some examples of possible
problems. 10 Hence, it is not unusual that after some disappointments companies would
like to in-source again, however, since assets or products might now already be used for
other projects or might not exist anymore, this is no longer possible. All this, of course,
involves high costs, which, in the worst case, even could lead to the company’s insolvency.
7
Compare Weis, H.-C., 1999, p.82
8
Self-established figure based on the theory of the magic triangle
9
Lockström, M., 2007, p. 3
10
Sunil, C. & ManMohan, S., S., 2004, pp.53ff and Kille, C., 2011, Modul 9, p. 19
Driving factors of globalization 3
11
Hen and egg principle Æ The decline of political and economic barriers is caused, among others, by further
drivers of globalization.
12
As soon as in 2004, as much as 95% of the world trade was made on the basis of the WTO conditions.
Today there are 153 member states. Compare Scholtissek, S., 2008, pp.16ff.; World Trade Organization,
2013
13
Compare Arnolds, H. et al., 2010, p.208; Arndt, H., 2008, pp.8f.; Scholtissek, S., 2008, pp.16ff.; Kummer, S.
et al., 2009, p.24; Kutschker, M. & Schmid, S., 2011, p.182; Kraus, R., 2005, p.19
14
Compare Scholtissek, S., 2008, pp.17ff., Krüger, M., 2010, Part 1, pp.20ff.; Kummer, S. et al., 2009, p.24;
Kraus, R., 2005, p.19
15
Compare Arnolds, H. et al., 2010, p.208; Arndt, H., 2008, pp.8f., p.24; Scholtissek, S., 2008, pp.23f.; Gitman,
L., J. & McDaniel, C., 2009, p.73; Kummer, S. et al., 2009, p.24; Kutschker, M. & Schmid, S., 2011, pp.193f.;
Kraus, R., 2005, p.19; Walgenbach, G., 2007, p.53
4 Globalization
to the customers. All that can be made with a simple click and physical transport might
even be completely unnecessary. 16 This consequently gives the opportunity to companies
to complete a number of new sales and to enter into purchasing markets, but it equally
increased competition from abroad. Particularly the latter one forces companies to expand
and improve their worldwide activities. 17
Similarly, innovations in international logistics and improvements of means of
transportation make an increasing reduction of transport costs and times possible, which
consequently causes that the different parts of the world converge. 18
Besides, standardization and scaling of technologies becomes a driver of globalization.
The standardization of specific products leads to a production of this product in greater
lots, and creates possibilities or even necessities of globalization for pre-and post—stored
goods. 19 However, this makes it easier for a customer to change a competing supplier,
which means that he will search regularly the international market for products of a better
cost effectiveness. What is more, technologically and qualitatively well-developed
products, which are often the characteristics of standardized products, have a longer
working life, which results in longer periods of replacements and forces the producers to
extend the geographical market. 20
Another trend is the increasing market saturation, which can especially be recognized in
industrialized countries. Due to a constant under-supply, it was possible in the past, to
serve the market with the above mentioned standardized mass products. Today, however,
companies generate revenues most of the time only then, when they are able to satisfy
the increasing number of different customer needs. 21 This can only be achieved by
broadening the range of products and variants, which then causes an increase in the
company’s complexity. 22 Therefore, it is obvious that less developed countries are
economically more attractive for companies, since there are lower requirements and often
unsaturated markets.
However, globalization and, hence, greater competition, increasing individualization, and
quickly changing customer requirements, as well as, technical progresses, cause a
16
Compare Kutschker, M. & Schmid, S., 2011, p.194
17
Compare Arndt, H., 2008, pp.10f., p.18; Scholtissek, S., 2008, pp.23ff.; Kraus, R., 2005, p.19; Walgenbach,
G., 2007, p.53; Weber, J., 2011, p.1 / Business domains for that kind of situation are internet-banking
services and online-shopping businesses. Compare Kutschker, M. & Schmid, S., 2011, p.194
18
Compare Arnolds, H. et al., 2010, p.209; Arndt, H., 2008, p.9; Kummer, S. et al., 2009, p.24; Kraus, R.,
2005, p.19; Weber, J., 2011, p.3
19
Kutschker, M. & Schmid, S., 2011, pp.195f.; Compare Walgenbach, G., 2007, p.53; Weber, J., 2011, p.4
20
Kutschker, M. & Schmid, S., 2011, p.195
21
Compare Arndt, H., 2008, p.18; Corsten, D. & Gabriel, C., 2002, pp.24ff
22
Compare Arnolds, H. et al., 2010, p.203; Pfohl, H.-C., 2010, p.46; Schönsleben, P., 1998, p.6
Driving factors of globalization 5
shortening of product life cycles. Therefore, companies are forced to launch new products
or variants within even shorter intervals. This goal can only be achieved if they cooperate
with the most effective worldwide suppliers. 23
Besides, further decisive driving forces for globalization are economic conditions, and the
customer’s behavior. The customer’s ambition to buy the products as low-priced as
possible leads to the necessity of cheap production, which can be achieved by making
use of worldwide location advantages.
In addition to the points mentioned above, there are further crucial factors of globalization.
The main drivers behind globalization are outlined in the following figure.
Economic factors Market factors
Reduction of trading barriers Increased competition in home markets
(tariffs and quotas) due to additional competitors from abroad
International organisations Increased number of saturated markets
Increasing number of trading blocs Increased number of unsaturated markets
Liberalization of financial transactions in less developed countries
High foreign direct investment Multinational companies
Imbalance of economic growth between
developed industrial countries and less
developed countries
Decreasing transportation costs
Decreasing communication costs
Large wage differentials
Low tax and interest rates
Globalization
23
Compare Arndt, H., 2008, p.8, p.22; Kutschker, M. & Schmid, S., 2011, pp.194f.; Weber, J., 2011, p.4
24
Self-established figure based on the most important points from Lockström, M., 2007, pp.101f.; Krüger, M.,
2010, Part 1, pp.18ff.; Arnolds, H. et al., 2010, pp.208f.; Arndt, H., 2008, pp.8ff., p.18, p.22, p.24; Weber, J.,
2011, pp.1ff.
2 Differences and impacts of global sourcing
Doing business abroad is totally different from doing business merely in one’s own country.
Figure 3 gives an overview of things that can be influenced and affected when a company
decides to go international. Culture, infrastructure, education, trade barriers, law, wages,
and transportation are only some examples.
population
corruption unions
birth rate social trade law trade barriers
social group
language tax labor law
health care system
law and regulation
leadership attitudes copyright
history contracts
symbols doing business
philosophies people expropriation risk
believes
behaviour cleanness
religion hobbies
masculinity vs. diligence
feminity preferences values entry barriers
culture
rules democratic freedom
hierarchy authority long vs short term
form of government
orientation
uncertainty avoidance policy
negotiations economical freedom
political stability
time orientation
member of trade
local content regulations
organisations
trade alliances
competition embargos
market size
strategies disposal
market growth supplier (raw) materials
customer / time zone
needs and market consumer geography
requirements
communication system climate
market environment
saturation bargaining infrastructure location
power transportation power supply
distribution
know-how
advertisement technologies natural disasters
quality topography
productivity
performance
imports / exports
interest rates
economic power wealth
… economic
subsidies
quotas costs
inflation
currency public debts
economic growth rate wages
industries
25
Figure 3: Differences of doing business abroad in comparison to a mere business at home
25
Self-established figure, based on Krüger, M., 2010, Part 1, p.11; Krokowski, W. & Sander, E., 2009, pp.41ff.;
Kerkhoff, G., 2005, pp.68ff.; Arnolds, H. et al., 2010, pp.211ff.; Koppelmann, U., 1997, p.118
Judging from the information one can gather from figure 3, it is obvious that companies
are forced to face new challenges while doing business abroad, which then might
influence their performance. In short, when doing business abroad, companies might have
to change completely their way of working. The most crucial impacts of sourcing in low
cost countries on a company’s performance are outlined in more detail in figure 4, based
on Lockström’s research.
According to Lockström, 70% of the interviewed companies get a positive impact on total
costs, compared to 10% of companies which name negative results. 27 Lower material and
labor costs are the major values which influence the amount of total costs in a positive
way. However, an important finding is that also 15 to 16% name negative impacts with
regard to these two factors. Labor costs should be kept especially in mind, since these are
most often the main drivers for a company to go international. Positive impacts on quality,
on capital investment costs, as well as on delivery reliability are pointed out by more than
30% of the surveyed companies. Only about 10% fewer respondents have a negative
experience as far as the first two mentioned factors are concerned and only 4% less on
delivery reliability. As expected, more companies have bad results with regard to order
lead time, inventory costs, and transportation costs than companies with positive results.
26
Lockström, M., 2007, p. 143
27
Lockström, M., 2007, pp. 142ff.
Differences and impacts of global sourcing 9
This is mostly due to larger transportation distances and supply chains with higher
complexity.
The upper part of the chart indicates clearly that the main positive impacts, namely
material and labor costs can be theoretically achieved by every company, simply because
of its presence in a low cost country. In contrary to that, the more negative impacts on
factors such as delivery reliability, order lead time, inventory costs, and transportation
costs at the bottom of the chart depend on the capabilities of the respective company
which opted for sourcing. That is one reason why a good supply chain management has
to be established when sourcing internationally.
In a study independent from that of Lockström, the logistics department at the Technical
University Berlin in collaboration with the National University of Singapore did some
research for the Federal Association Logistics (Bundesvereinigung Logistik BVL) on
emerging markets (see figure below).
Establishment of
Cultural difficulties 81% 55%
local supply chain
Local content
Logistics 77% 39%
regulations
Supplier develop-
Supplier qualification 70% 26%
ment partnership
Technical
Negotiation mentality 73% 19%
know-how
Loss of own
52%
know-how
28
Krokowski, W. & Sander, E., 2009, pp.13ff.
10 Differences and impacts of global sourcing
It is obvious that top problems in sourcing globally are quality, cultural difficulties, as well
as logistics. In comparison to Lockström’s findings, quality and culture are here
considered to be much more crucial. Both surveys, however, consider successful
managing logistic to be the key issue. Furthermore, the statistics indicate that 85% of the
sourcing companies are seeing cost savings as the most important motivation for going
international, followed by establishing local supply chains, and the fulfillment of local
content regulations.
Despite all possible benefits, one always has to keep in mind that global sourcing projects
are highly complex. According to Gartner, two-thirds of all sourcing projects in Europe are
considered to have failed. 29 One ought not to judge rashly, since successful companies
have made the experience that it needs at least one to two years to successfully finish the
qualification of a supplier. 30 Trying to reduce this time, however, increases the likeability of
possible risks. Therefore, global sourcing has to be well prepared and hence should be
part of a long term strategic decision of a company in order to achieve the wanted benefits.
Lockström describes the problems of international sourcing as follows:
This statement brings us to the question of how to find “the right” strategy, which can be
seen as the best and most effective approach to, on the one hand, avoid problems as
much as possible and, on the other hand, achieve as many benefits as possible. This
issue is the fundamental question of this scientific paper and it will hence be discussed in
a more detailed way in the next chapter.
29
Nicklisch, G., 2006, p.16
30
Krokowski, W. & Sander, E., 2009, p. 156
31
Lockström, M., 2007, p.55
3 Research question and targets
Companies which are forced or want to source internationally see themselves confronted
with the following questions (see table 1):
32
Self-established figure, based on the content of the books Krokowski, W. & Sander, E., 2009 and Kerkhoff,
G., 2005
The underlying academic research sets itself the target to give answers to the above
named topics and deals with the following general question:
“How do you manage international sourcing, in order to achieve competitive
advantages?”
The goal of this research is to generate a method of how to evaluate the economic
success of sourcing under consideration of the potentials and risks in an international
context. This method will be outlined in the following chapter.
4 Managing global sourcing economically
33
Nicklisch, G., 2006, p.15
34
Compare figure 4 and 5
35
Compare chapter 2 “Differences and impacts of global sourcing”. The time horizon has to be considered for
a longer period of time, because it needs at least one to two years to successfully finish the qualification of a
supplier.
S
t
a
r Market
t
Economic of
international
sourcing
Competition
S
TCO
W
Company
O
Logistics
Product
T
Supplier
Strategies
Country
PESTE
36
Figure 6: Ten steps to evaluate global sourcing
According to figure 6, all undertaking should start with a market and competition analysis.
Experience shows that invested resources remain without the wanted effects if they are
not used in a respective market which supports the sourcing activities, or if the enterprise
and its products are not competitive enough. To be more precise, misinterpretations or
mere ignorance of the market size, the market’s life cycle and most of all the own
competitiveness are not seldom the reason for a considerable loss of market shares. Its
consequences, such as under-utilization and the disappearance of economies of scales,
may then lead to operating loss results. This can be illustrated by the example of a means
of transport which does not make use of its full cargo capacity due to a low number of
36
Specially established figure, based on the secondary research (see bibliography) and discussions with
experts from the purchase department. For more detailed information on the basis of this figure please
compare to the description of the proceeding of the establishment of the ten-step-plan at the end of chapter
4.1.
Ten steps to evaluate global sourcing successfully 15
items, which thus raises the price for the single item. This might result in the company’s
loss of whole market segments and the destruction of the offered products. Resources
which had been invested in souring, as well as development, distribution, marketing, and
production are thus not managed well and no profit is generated.
And, even if this might at first sight seem very time-consuming and lengthy, it is so
important to do firstly a market and competition analysis in order to be able, on the basis
of prognosis, to invest in the right objects and to gain as much profit as possible from the
used resources. Most of the time, the necessary information on the market as well as the
competitive situation are already implied in the marketing department and hence they can
be relatively quickly be dealt with. How carefully and detailed a company conducts its
market and competitive analysis, as well as the following-up steps, is of course very much
dependent on the product which is to be sourced. The more important and essential the
product is for the company’s success, the more resources can and have to be invested
along the different steps.
What is more, the company analysis is meant to test if the own enterprise is prepared
enough for international sourcing, or if internal structures and processes, as well as
different interests and goals, or simply missing resources and capability might shank the
project of international sourcing.
The next step analyses the product or the object respectively with regard to its cost
components and related to this it equally examines the factor that drives cost upwards. In
relation to the cost analysis, it becomes apparent if the company finally achieves a cost
benefit by outsourcing or if internal costs, with fixed costs which might not be reduced by
outsourcing, arise. What is more, during the product analysis, the sourcing volume per
object is established.
Depending on the results of the first four steps, different goals are determined, which have
to be achieved by an effective sourcing strategy. The choice of the respective sourcing
strategy then influences the further actions to find the most convenient country and the
suppliers located there. However, one has to add here that the steps of country and
supplier-analysis can overlap or even be exchanged. Due to a monopoly position, for
example, only a restricted number of suppliers might be worthy of consideration and in
that case, the country analysis would be secondary and only necessary for getting an
impression of possible risks specific to the respective country. Generally, however, if there
are a high number of suppliers available worldwide, which is for example the case for
simple turned and milled parts, it is more logical to choose several potential countries first
and then to start doing some research for suitable suppliers.
After having made a first selection of all possible suppliers in the respective country, one
has to look more closely at the logistics, as well as the total cost of ownership TCO.
16 Managing global sourcing economically
If the company, at this point of the ten steps, has not yet found a supplier, it still has the
possibility to draw up a chart with the complete analysis and its results. By establishing
this kind of chart, potentials and risks are taken into consideration and thus the project of
international sourcing might lead to economic results and hence contributes to a
company’s long-term success.
At this part of the book, the critical reader might wonder why this established method is
set up of ten steps and not nine or eleven ones. What is more, he or she might ask
himself or herself, why one chooses exactly those steps and on what definitions and order
the list of steps is based. In order to find an answer to all those questions, the proceeding
of the establishment of the ten-step-plan should be outline hereafter.
The basis of the development of the ten-step-plan was established by some intensive
secondary research, which initially aimed at determining an overview of the topic and
creating a better understanding of the potentials and problematic that occur during
international sourcing. 37
Based on the findings of the secondary research, along with the purchase department of a
large enterprise, a brainstorming on possible steps and important points of international
sourcing was made. The high amount of steps found during that first brainstorming was
then more clearly defined by establishing a priority matrix. Based on this first selection of
points, a draft of the method was set up, where the exact order of the different steps
initially remained insecure and rather “secondary”. This draft served as the basis for
several intensive talks with experts of the purchase department, who have had many
years of experience of international sourcing and whose experience has contributed
significantly to a further verification of the method. During these talks, it turned out that
international sourcing activities are highly complex and risky. 38 That is why the mere
comparison of offers would be only little promising. Contrary to that, the purchase
departments do not have the necessary capacities to carry out a comprehensive and
intensive sourcing analysis, which is due to the high amount of items and the fast-moving
markets. Hence, due to both the complexity of sourcing processes and the limited
capacity, one has, on the one hand to put available resources into the most promising
objects 39, and on the other hand to create the right proportion of expenditure and benefit
37
The most important sources were the books of Krokowski, W. & Sander, E., 2009; Kerkhoff, G., 2005;
Lockström, M., 2007; Porter, M., E., 2008; Koppelmann, U., 1997 und Large, R., 2006. All other sources can
be found in chapter 7 „Bibliography“.
38
The complexity of international sourcing is confirmed in literature. Compare e.g. Lockström, M., 2007, p.55,
pp.142ff.; Krokowski, W. & Sander, E., 2009, pp.13ff. and Nicklisch, G., 2006, p.16.
39
The features of a promising economic object are described in the steps „Market analysis“, „Competition
analysis”, and most of all, in the „Product analysis“.
Ten steps to evaluate global sourcing successfully 17
of the sourcing activities. Based on these fundamental conditions, the draft was then
gradually worked on, optimized and improved, which finally resulted in the establishment
of those ten steps.
After the single steps had been determined, they were put in order by making
comparisons in pairs. 40 Contrary to this theory, the single criteria (here the single steps)
were, during the comparison in pairs, not valued according to their importance, but rather
with regard to their chronological order. In that sense, it would be illogical to conduct a
country or supplier analysis if the corresponding market for the respective objects does
not exist. And that is why the market analysis has to be carried out before the country and
supplier analysis. What is more, the supplier and its respective location has to be known
before establishing the logistical structures, which is why the country and supplier analysis
has to be carried out before the logistics analysis. Finally, logical relations and
connections were thought through for all steps and were worked through in a structural
way during the comparison in pairs. 41 Hence, after the determination of the chronological
order, the single steps were elaborated in more detail with the aid of relevant literature
and were constantly critically checked and examined, on careful consideration of practical
experience and expert opinions. 42
For the practical examination, the method was applied to a product of a large enterprise. 43
40
The approach of the application of a comparison in pairs is described in Götz, K., 2007, pp.46f. Seeing that
this method is seen as basic, a detailed description is not given in this scientific paper.
41
The decision that some considerations were left out was taken deliberately, in order not to influence
negatively the clarity and comprehension.
42
The sources of the elaboration can be found in chapter 7 “Bibliography”. / Later findings during the detailed
elaboration of each step only changed slightly the previously determined steps and their order.
43
The sustainable success remains to be seen. The successful practical consideration of the method amounts
currently to 1.5 years.
.
Visualization of the ten steps in a cause-effect-diagram 19
The underlying cause-effect-diagram makes the reader aware of the high amount of
complexity of the international sourcing process. The following chapters are now meant to
demonstrate the effects of each cause on its cost-effectiveness.
44
Compare Magnusson, K. & Kroslid, D. & Bergmann, B., 2001
45
Rath and Strong’s, 2003
46
Verband der Automobilindustrie E. V. (VDA), 2003
47
Figure 7 is self-established, based on the secondary research (see bibliography) and discussions with
experts from the purchase department.
20 Managing global sourcing economically
Market growth – market comparison of the own Country credit ranking a country
share portfolio company to the competition Corruption Perceptions selection
Index
2 Porters five forces
entry-/exit- Federal Foreign Office
Product life cycle existing firms
barriers Political
new competitors
Second
1 Market entry substitutes Economical
decision
strategy bargaining buyer
Social criteria
power supplier
Size of market Technological
38
Market Market growth Market 2 Environmental
Economic of
… Further on
previous page
7 8 9 End international
Satisfaction of requirements sourcing 10
fulfilment of customer requirements
fulfilment of product specifications
bargaining power of fulfilment of the sourcing strategy
suppliers capacity INCO-terms
supplier related TCO
strategic competition delay
country related
analysis risks and potentials disruption logistic service
forecast
supplier indicators and ratings provider
system
company internal requirements and objectives inventory
specialized purchasing intellectual property Supply chain
price procurement risks
quality Position of receivables
technological performance IPO’s possible Kinds of
development suppliers transportation
indicators
production air freight
logistics SQMP
sea freight
flexibility
service combination of air
general management and sea freight
restriction
Preferred suppliers (P) rail freight
…
Technology specialist (T)
speed (delivery time) most
Essential suppliers (E) costs
supplier important
New (N) reliability
Actively eliminated (X) pyramid distinctions
delivery accuracy
Determinated (D) vibrations
Without new business (W) packaging Distribution of
capital commitment logistic costs
Are existing suppliers able to insurance costs
produce the respective features of transported
components? Supplier Logistic * in appendix
objects
22 Managing global sourcing economically
S
4.3 Step one: Market analysis t
a
r Market
t
The market can be defined as the place Economic of
international
sourcing
where interactions between suppliers and S
Competition
48
Weis, H.-C., 1999, p.18
49
Compare chapter 4.1 “Ten steps to evaluate global sourcing successfully”
50
Levitt, T., 1975
Step one: Market analysis 23
know, however, that the railroad still has a potential for growth if they change to the
transportation market.
A further example can be an oil selling company. The product orientated market definition
corresponds to the oil business, and as a result, the company aims at reducing production
costs, producing a better oil quality, creating new types of oil, as well as looking for new
customers to which they can sell oil. All this is done with the target to sell the product (oil)
more effectively.
However, markets are always subject to change, and consequently a specific product is
always threatened to be replaced by new inventions and discoveries. For instance, oil is
needed for kerosene lamps. However, Edison’s invention of a lighting independent of oil
(=substitute) closed this market for oil. Nevertheless, the sales of oil climb because of the
innovation of engines, heaters, and the need for oil in the process of plastic production.
However, this is not due to the oil company’s hard work, but they rather had a lot of luck,
since there is no guarantee for a product’s constant good position on a market. In the
case of a transport oriented market, a company can, by knowing the market and its
customers, make sure that it is successful.
The market oriented management gives the customer the priority and therefore grants the
market an essential position, too. It takes well into consideration of how to satisfy the
needs, which create the market (see figure 8; Point 1 to 6, marked by the dark gray
dashed line “- - - - - -“). The product, a patent, a raw material, or a selling skill is hence
subordinate and market oriented management, in that case, does not define the market as
51
Self-established representation following the content of Levitt’s essay
24 Managing global sourcing economically
oil business but rather as mobility business (or energy business). The company does not
sell the oil, but it sells the right and the possibility to drive cars continually. According to
this market definition, the company searches for solutions in order to improve
transportation, with the target to make transportation more efficient, more comfortable, or
more flexible. As a result the company also considers different technologies and
possibilities, such as e-cars. This kind of management satisfies the customer needs
directly, whereas the loss of total branches due to new technologies is less dangerous.
To be more precise, different market definitions result in different kinds of competitors,
which means that, in the case of a product orientated management, the competitors are
“only” the oil companies. On the contrary, a market oriented management considers all
companies which provide energy or technologies for the use of a car or other means of
transportation to be competitors. Hence, if the market is defined correctly, the competitors
are equally defined appropriately, which then improves the competitive situation, because,
according to Kay, the company can research the specific aspects for the right strategy. A
unique strategy is a great advantage for a company, and moreover, it is hard to be copied
by other competitors. 52
In summary, the management has to fill markets rather than find them. The latter is
guaranteed by a product orientated management, whereas a market orientated
management fills markets. 53
For continued growth, the companies have to explore the needs and desires of their
customer’s continuously, while being aware of the fact that products do not enjoy an
indeterminate longevity. In short, companies have to “buy customers” rather than “sell
products”.
52
Kay, J., 1993
53
Compare Kuß, A., 2001, pp.132ff.
54
Weis, H.-C., 1999, p.37
55
Pepels, W., 2009, p.53
Step one: Market analysis 25
product volumes
product loyalty
shopping time
category of usage
price behavior
Psychographic attitude
life style
interests
social orientation
activities
states / countries
province
cities
Socio-demographic age
gender
56
Figure 9: Criteria for market segmentation
56
Self-established representation following the information from Weis, H.C., 1999, p.37; Pepels, W., 2009,
p.56; Kuß, A., 2001, pp.132ff.; Herrmann, A. & Homburg, C. & Klarmann, M., 2008, p.771-789; Boersch, C. &
Elschen, R., 2007, p.260 / The evaluation was established by carrying out a comparison in pairs.
26 Managing global sourcing economically
In the above figure, criteria for segmentation which are most of the time irrelevant for the
economic evaluation of international sourcing, or only influence slightly the behavior of
sourcing are marked in light gray. In contrary to that, criteria that could be important for
international sourcing are highlighted in medium gray, very important ones in dark gray.
Both kinds of criteria, the dark gray and medium gray ones, should be explained in more
detail in the following: 57
The product type selection refers to the purchase or nonfeasance of a purchase of
certain product groups. For example, convertible cars are bought by a different
customer group than jeeps. Similarly, light and full flavor cigarettes target different
types of customers. These examples illustrate how important it is to fulfill the different
customer requirement, and why then different products are necessary.
Seeing that international sourcing involves a strategic and economic decision on a
product, it is essential to segment the market according to the respective product, in
order to recognize its potential future development on the market and, hence, to be
able to evaluate the economic profitability of the sourcing activities of this product.
The price behavior refers to the customer’s preference to certain price categories
while purchasing a product. The international sourcing behavior is influenced, by the
price behavior segmentation, due to the different customer requirements with regard to
the product specific price-performance ratio and the company’s positioning towards
these requirements. 58 One possible target group can be customers who are only
interested in special offers, which then leads to a search for suppliers who can
guarantee low prices. The focus of sourcing is, therefore, on low-cost countries or on
suppliers who are able to provide a high productivity because of specialization. In this
case, other factors, such as service, image, quality, or technical performance, are
secondary. In comparison to that, other customer groups are interested in exactly
those factors and are at the same time willing to pay a higher price. The satisfaction of
this demand often cannot be obtained by low-cost-suppliers.
In contrast to that, automobile manufacturers segment the market according to
international economic areas. Hence, the sales price varies in different countries
according to its respective purchasing power and its competitive situation.
With regard to international sourcing, it is exactly the specific competitive strength of a
specific area which delivers the necessary information on the profitability of
expenditures in the respective country. Furthermore, the fulfillment of local content
57
Pepels, W., 2009, pp.55ff.
58
Compare strategic positioning in step five “Strategic determination” and figure 15 + 16 “Key Success
Factors for international sourcing”
Step one: Market analysis 27
regulations and area specific requirements, such as short delivery times, and thus the
necessity of close suppliers, rather influence the sourcing behavior. 59
Just as international economic areas, markets can also be segmented by states.
At this point, a warning has to be issued to the reader and applier of this method, since
the kind of product-type market segmentation easily induces oneself to concentrate purely
on the product and hence lose the focus on the customer. The product-type market
segmentation thus is contradictory to Levitt’s theory, which was outlined in the precedent
chapter. With regard to international sourcing, the applier has to check at first if the
sourced product meets the customer’s needs (see figure 10, point 7). If that is the case,
the focus can be given to the product (see figure 10, point 8 and 9) and the advantages of
segmentation, which shall now be described in more detail, can then be applied on the
product. However, substitutes have, at all events, to be taken into account. That is why
the point on substitutes is again a central point in the competition analysis (step two).
8
9 product type
international
market
sourcing
segmentation
satisfy yes
needs
7
Does
1 product satisfy
no needs?
customer
have
2 Which product will 6
needs satisfy needs? product
create create
4
3
market market 5
company
analysis knowledge
of the
substitutes & market
competition
60
Figure 10: Relation between customer orientation and product type market segmentation
59
Local content regulations and area specific requirements have also to be considered at other segment types.
In case of segmentation according to international economic areas, these factors, however, stand out more
easily and quickly.
60
Self-established figure. It is a further elaboration of figure 8 “Definition of markets”.
28 Managing global sourcing economically
61
Figure 11: Advantages of market segmentation
Considering all the previous points, segmentation finally leads to the optimization of the
marketing-mix. The marketing-mix is the goal oriented strategic combination of marketing
tools. This can be illustrated by the example of baking, where it is important to mix the
right ingredients, in the right quantitative proportion, at the right time, with products of the
right quality, and all this in the correct chronological order. Similarly, it is important in
marketing to combine the right ingredients (= marketing tools) with the appropriate
intensity and timing in a professional way. McCarthy describes the marketing tools as the
4 P’s (Product, Price, Place, and Promotion). 62 In relation to market segmentation, the
61
Own established figure, based on the information from Pepels, W., 2009, pp.363f.
62
Pepels, W., 2009, pp.363f.
Step one: Market analysis 29
more a complete market can be finely divided into homogeneous segments, the better the
marketing tools can be adjusted to the needs of the individual customers.
Furthermore, the available marketing budgets can be used most effectively. Usually it is
impossible for companies to provide equal marketing activities to the entire market.
Therefore, it is logical to focus the limited financial resources on the segments with the
best prospects. 63
Finally, better forecasts of market trends and potentials equally result from market
segmentation. The market segmentation makes it possible to have a closer look at the
different target groups and hence to have a better knowledge of future customer needs.
This makes it easier for a company to know about the future market potential and finally to
come to a very precise conclusion on reactions on the market. That, at the same time,
renders the own actions more comprehensible. Most of all with regard to international
sourcing, this step is the most important advantage of market segmentation, since the
knowledge of the market size, the market growth, and future market demands are good
indications for the companies with respect to their decision if international sourcing is
worthwhile, and if the expenditures can then be turned into profits.
To be more precise, the knowledge of the future development of the market gives the
companies an idea of the longevity of the market. Due to the market segmentation
according to the different product types, the longevity of products is directly linked to the
longevity of the market, which influences decisively the sourcing behavior. Thus
international sourcing is, as far as the cost effectiveness and possible benefits are
concerned, very often more interesting at the beginning of a product life cycle than at a
product’s end. The connection between the market development, the product life cycle,
and the international sourcing behavior will be outlined in the following two chapters.
63
Pepels, W., 2009, pp.53f.
64
Weis, H.-C., 1999, pp.73ff.
30 Managing global sourcing economically
Figure 12: Connection between entry strategy, product life cycle and attractiveness of international
65
sourcing
65
Own interpretation, establishment and illustration based on preliminary collected information. Compare Weis,
H.-C., 1999, pp.73ff.; Krüger, M., 2010, Part 3, pp.57ff.; Sponholz, U., Lecture 3, pp.177ff.; Luger, A. E. &
Pflaum, D., 1996, pp.146ff.; Kuß, A., 2001, pp.111ff.
Step one: Market analysis 31
Generally, one distinguishes between the three time-dependent entry strategies, water fall,
toe head and sprinkler. 66 The so-called water fall-strategy involves that a product is
launched in one country (= market) after the other, which entrains a long process of
entrance to all markets. The advantage of this strategy is that relatively low financial
resources are needed, the complexity rises gradually, and thus the risk is kept relatively
low. Furthermore, a differentiated pricing policy is hence possible in the different countries.
Regarding profitability of international sourcing, both phases of “growth” and “maturity” are
the most attractive ones. Most of the time, at the initial stage of market entrance, the
company has not yet established a close customer relation, which means that market
demands and hence customer needs might still be vague, which represents a optimization
potential of the product. What is more important, however, is that at the initial phase of the
market entrance, the number of units and hence the volume of purchase is still very small.
Due to that, international sourcing, which is linked to higher costs of finding a supplier,
supplier maintenance, freight costs, and risks, may render the whole process
uneconomical. In this case, enterprises often draw on suppliers in domestic countries or
neighboring states. Global sourcing hence is only worthwhile during that phase, if the
company already works with global suppliers over there, and hence if they do not have to
start with a search for a supplier.
In contrast, the economy of scales, as well as a higher know-how on manufacturing and
the market situation, along with international sourcing not seldom cause an enormous
reduction in costs during the phases of “growth” and “maturity”. Regarding the two last
phases, one has to consider that, in addition to the decreasing amount of number of units,
companies only have a limited amount of time to make profits in order to render
expenditures and expenses for sourcing profitable. What is more, the question arises if
resources and capacities which are needed for sourcing might not be better invested for
other undertakings.
In comparison to the water fall strategy, the sprinkler strategy distinguishes itself by a fast
market entrance. 67 That is why the sprinkler strategy is often applied in fast-moving
markets (= short product cycles), as it is for example the case in the chip and computer
industry. In order to correspond to these market conditions, the company has to find
suppliers, with their respective advantages (costs, accessibility, know-how,…), worldwide
even before entering the market. Due to the short product cycle, international sourcing is
often only profitable at exactly this point of the process.
The toe head entry strategy, with regard to its product cycle and sourcing behavior, is to
be classified in between the other two strategies. An example for the toe head strategy is
66
Compare Krüger, M., 2010, Part 3, pp.57ff.
67
Compare Krüger, M., 2010, Part 3, pp.57ff.
32 Managing global sourcing economically
the Indian electric vehicle manufacturer Reva, who started to sell its electric cars initially in
Denmark and only afterwards launched his products in other European countries.
Very often available resources are limited and the markets are complex. Managers
therefore are, despite their know-how about product life cycles, confronted with the
strategic decision which of the possible segments they would like to pay their attention to
and to make their investments to, and which segments they see as rather secondary.
The mere comparison of several product life cycles leads to wrong decisions, in most
cases, due to missing information, for example on competition and the importance for the
own enterprise. So expenses and expenditures for international sourcing would remain
with less or even without profitable effects and at the same time, they could be used better
elsewhere and thus improve the market position. The following growth-market share
portfolio can be used in order to find a convenient decision. 69
68
Compare Weis, H.-C., 1999, p.75
69
Due to the relative simplicity and rapidity of the market growth – market share portfolio, not all strategically
“important” points are considered. A further development of this portfolio is the market attractiveness –
competitive advantage portfolio, established by Mc Kinsey (compare Sponholz, U., Lecture 3, pp.206ff.). This
can be applied after the competitive analysis (Step 2), which is not a topic of further discussion of this scientific
paper.
Step one: Market analysis 33
70
Compare chapter 4.3.2 „Market segmentation“
71
Compare Weis, H.-C., 1999, pp.31ff.
72
Kuß, A., 2001, pp.138ff.
73
Pepels, W., 2009, p.1416
74
Compare for more information on the life-cycle theory chapter 4.3.3.
75
Compare Weis, H.-C., 1999, pp.31ff.; Kuß, A., 2001, pp.138ff.; Pepels, W., 2009, p.1416; Sponholz, U.,
2010, Lecture 3, pp.199ff.
34 Managing global sourcing economically
high Attractiveness of
international sourcing:
very attractive
Question marks Stars
attractive
mostly not attractive
e
saturation and C y c l maturity phase
decline phase
low high
relative market share
Figure 13: Market growth – market share portfolio (Boston Consulting Group) and attractiveness of
76
international sourcing in a water fall entry strategy
Question marks:
Segments which distinguish themselves by a great market growth and small market
shares of the enterprise in comparison to competitors are called question marks. The
segment stands at the beginning of the life cycle and its further development is still not
clear. What is more, this phase is marked by a significant negative cash flow. Massive
investments have to be made in order to be successful on the market, to improve the
market situation, and to seize potential opportunities. At this point, the decision has to be
taken if needed financial means are provided by the company, or if it better leaves the
market. If the enterprise opts for this segment, international sourcing activities are valued
as positive.
76
Own interpretation and illustration in connection to international sourcing, on the basis of the Boston
Consulting Group portfolio. Compare also Weis, H.-C., 1999, pp.31ff.; Kuß, A., 2001, pp.138ff.; Pepels, W.,
2009, p.1416; Sponholz, U., 2010, Lecture 3, pp.199ff.
Step one: Market analysis 35
Stars:
So-called stars are notably successful segments. The market grows rapidly and the own
enterprise owns big market shares in comparison to the competitors. Gained means are
reinvested in order to improve its market position and to boost the turnover. This strategy
is called a growth strategy. In order to implement it, it is in many cases necessary to find
new output markets on the international level. Furthermore, in that context, the fulfillment
of required local content regulations, necessary increases in capacity due to a greater
turnover, as well as possible required delivery times and proximity to the customer, lead to
a network of worldwide suppliers. This is the reason why international sourcing is most
interesting during that phase.
Cash cows:
Cash cows are market segments in which the own enterprise has reached a relatively
great relative market share. The market, however, does not grow further. In this phase,
considerable profits are earned, which can then be invested in selected question mark
segments. The strategy is designed to hold market shares as long as business is
profitable. However, the gradual stagnation of the market results in a heightened
competition. This is often linked to an increased pricing pressure. That is why
manufacturing processes and international suppliers, which are willing to fulfill the
necessary services as low-priced as possible, have to be found and established. That is
why international sourcing is still very interesting during that phase of the process.
Poor dogs:
Segments with low market prospects and an inferior position of the own enterprise in the
market are called poor dogs. Usually they have cash-flows in balance or even negative
cash flows. The strategy is often to sell the segment or leave it respectively. In adopting
this strategy, resources (capacities and financial means) which can be better used in other
more promising segments become available. An exception to this might be a niche-
strategy, which, however, is only practical in case of a positive cash flow. Furthermore, it
might be strategically appropriate to keep a poor dog segment, since it might possibly
have positive results on other segments. This might for example be the case if a potential
customer only buys products of the own enterprise of a “more interesting” segment, when,
at the same time, he gets the opportunity to buy the products of a poor dog segment. Still,
the poor dog segment as such is still uneconomical, due to the pick-up business in other
segments, however, in total, a much greater profit is generated. However, most of the time,
the latter case remains the exception. Due to the mostly predominant unprofitability, the
36 Managing global sourcing economically
bad prospects for the future and the possible more effectively usable resources in more
interesting segments, experts advise against international sourcing.
high Attractiveness of
international sourcing:
very attractive
Question marks Stars
attractive
mostly not attractive
e
saturation and C y c l maturity phase
decline phase
low high
relative market share
Figure 14: Market growth – market share portfolio (Boston Consulting Group) and attractiveness of
77
international sourcing in a sprinkler entry strategy
In principle, the four strategic cases in the portfolio-matrix are independent from the entry
strategy. However, in comparison to the waterfall entry strategy, the sourcing behavior
changes in every case (see figure 14) with respect to the sprinkler entry strategy, as it was
already explained in the chapter 4.3.3. Additionally, this portfolio illustrates better why the
sprinkler entry strategy is more critical and entails greater risks. In the first case of
question marks, the management has to take a decision for or against an investment in
the respective market segment, based on the underlying market data. The further
development of the market, however, is still unclear. At the same time, the investment in
the case of the sprinkler entry strategy is by far the greatest. In contrast, the advantage is
that, due to the shorter life cycle, it is relatively improbable that new competitors enter the
market at a later point in time. For the sake of completeness, figure 14 also illustrates the
portfolio matrix along with the attractiveness of international sourcing in a sprinkler
77
Own interpretation and illustration in connection with international sourcing, on the basis of the Boston
Consulting Group portfolio. Compare also Weis, H.-C., 1999, pp.31ff.; Kuß, A., 2001, pp.138ff.; Pepels, W.,
2009, p.1416; Sponholz, U., 2010, Lecture 3, pp.199ff.
Step one: Market analysis 37
strategy. The toe head entry strategy, again, is to be classified in between the other two
entry strategies.
78
This, however, is examined in Step 2 “Competition analysis”.
.
Step one: Market analysis 39
79
The determined key success factors are then used as input for step 5 “Strategic determination”. Compare
also figure 7 “Cause-effect-diagram to evaluate the economic of international sourcing”
40 Managing global sourcing economically
stiffness
robustness
(product and application related)
flexibility
controllability
delivery time 3
1 day 6 month 1 year
short delivery time long delivery time
short distances long distances
(terms of delivery / customer proximity)
80
Figure 15: Key Success Factors for international sourcing (part 1)
80
Self-established figure, based on the content of the books Krokowski, W. & Sander, E., 2009; Kerkhoff, G.,
2005; Göttgens, O., 1996; Hahn, D. & Kaufmann, L., 2002; Koppelmann, U., 1997; Large, R., 2006; Lockström,
M., 2007; Nicklisch, G., 2006 and Porter, M., E., 2008
Step one: Market analysis 41
2 Product and application related criteria, which are considerd to be very important effect the international sourcing
behavior. Companies hence search worldwide for regions and suppliers which specialized in this specific problem and can
hence best fulfil the particular needs. This means that the supplier provides special knowledge, technology or material,
which all generate an added value for the final customers or which can put applications into practice which before had been
impossible. Hence, for example a material which can be used in very hot temperatures might generate new possibilities in
sintering processesses. Furthermore, a very light material, for instance, could innovate the automobile branch. This is due
to the need of less petrol, especially in times where scarcity of resources and increasing demands push prices up. If it is
important that there are no failures at all, as it is the case in the space flight, where defects could kill people and an crash of
an space shuttle would result in enormouss costs, as well as to a loss of time and image, it is recommended to search for
best class suppliers with a deep knowledge on quality methods. Therefore, if a company attaches great importance to these
criteria, factors such as low manufacturing costs, tarriffs, and transportation costs are mostly subordinated. Typically
suppliers, who can fulfill this kind of needs, have their location in developed countries.
In contrast, if the customer's specifications on this criteria are very unimportant, companies, with the aim to achieve the
highest possible profits, can easily search for the worldwide cheapest suppliers in low cost countries or alternatively in
developed countries with a high productivity degree. Concerns about different understandings of quality and other product
related criteria are here not justified. At the same time, expenses for regular controls to achieve sustainable success are
low.
The worst case scenario regarding international sourcing of this criteria is the average value between very important and very
unimportant. This field is neither black nor white and a clear sourcing strategy cannot be defined. Specifications and
therefore required regular controls, combinded with higher transportation costs and increased risks, can make the global
sourcing strategy uneconomic.
3 Neccessary fast delivery times make it impossible that large distances lie between the supplier and its customer. An
example could be a customer in Europe whose supplier is in China. The transportation per ship (including loading and
unloading) would take about 40 days from China to Europe. Even the fastest transportation method, namely by airplane,
would need about 3 daysfor delivery from dock to dock. If even shorter delivery times are demanded, sourcing can be done
only in regions or countries which are close to each other. Alternatively, it could be an option to store parts near the
customer's location. This requires certain planned procedures which are, however, not individual to all customer needs and
can therefore be fullfilled with regard to the same standard components. In addition, purchasers however have to consider
that transportation per airplane is the most expensive method and that storing products is also linked to considerable costs.
Both could make global sourcing inefficient. Furthermore, stored goods make companies unflexible to react on fast changes
of demands, which could for instance be a result of a unexpected recession. Consequently, the company's risks are
increased.
Besides, short delivery times require also fast internal operations and processes. Especially in large companies, which are
mostly characterized through long lasting proccesses, concentration on an internal analyses, and an improvement of its
weaknesses can so provide larger benefits than when they are just focusing on international sourcing.
The same is true for JIT/JIS requirments. A scale of estimation from 1 to 10 would here not be feasible, due to the fact that
the customer either needs JIT/JIS deliveries or not.
In summary, the combination of required short delivery times and JIT/JIS deliveries together with fluctuating individual
demands complicates international sourcing activities and processes enourmously, which are mostly unefficient and hence
not feasible.
42 Managing global sourcing economically
product individuality 4
very individual standard
generel market
customer specific
brand
image 6
prestige
design
recognition value
historc background
very unimportant very important
effects of gobal sourcing on image 7
negative neutral positive
product know-how 8
application know-how
expertise
consulting service 9
(e.g. support of the bringing into service, very important very unimportant
product selection)
81
Figure 16: Key Success Factors for international sourcing (part 2)
Step one: Market analysis 43
4 Many different product vaiants as well as a high degree of product individuality leads to low quantities per option model.
Therefore, suppliers whose production is flexible enough to handle these different needs have to be found, with the target to
hold the number of suppliers as low as possible. Besides, a high number of varieties require a close relationship because of
regularly discussions. Thus, the search for a supplier in domestic regions or in countries next to it is often a better solution
than it would be to build up a supplier on the other side of the globe, especially if there are furhter requirements on short
delivery times. An exception to local sourcing, however, can be taken into consideration if high volumes can be purchased
by one single supplier, when orders can be grouped, despite the product variety. This results in fewer deliveries and hence
reduces tranportation costs and efforts. This is a possible option if delivery times are less important.
Furthermore, if one has a standard solution for multiple customers, quantities (=economy of scale) can be incerased, and
therefore transportation costs and aquiring suppliers would less influence the costs of each component. At the same time,
components can be stored and required delivery times fullfilled. The search for worldwide suppliers, in this case, has the
possibility to provide cost and quality advantages.
5 Both maintaining suppliers and the handling of complaints in the case of defects, would be easier for customers if there is
a system provider. This is due to the fact that they have only one supplier who is responsible for the whole system, instead
of one or more suppliers who are responsible for each respective part. As a result, a time- and cost-consuming inspection of
each single component in the case of a failure, for the suppliers which have caused the failure, would not be necessary. In
addition to that, time and money can be saved, since customers do not have to develop the system by themselves, and a
standard solution which has been tested before several times in other applications can be used . Lower costs can also be
achieved, because system providers, who find several customers for their solution, can generate a scale effect and therefore
purchase components cheaper in comparison to customers, who generate a solution only for their own needs. Beside all
the cost effects, it is often more important for customers to have a system provider who is reliable and provides a good
service. This influences the sourcing behavior of the own company as a system provider, because the focus depends on
other factors than on reducing only costs, which in general puts less pressure on cheap international sourcing. In
comparison, a component provider's sourcing behavior would typically concentrate more on how to find the cheapest
supplier worldwide, because of his exchangeability.
6 The sourcing behavior of emotional key success factors are similar to product and application related criteria. If
customers have a strong tendency to products with a powerful brand, a good image, or a high factor on prestige,
purchasers will search for worldwide suppliers who can notably fulfil these demands. Costs are subordinate. Therefore, a
high class brand automobile manufacturer (like Porsche) would prefer brakes from Brembo and sport seats from Recaro
than from no name manufacturers. Similar, if customers attach great importance to things with historic background and
prestige, they would prefer a Rolls Royce compared to an Audi, VW, Daimler, or BMW, even if these cars would be of
higher quality and cost less.
7
Purchasers have to know how international sourcing can influence the image of their company. The label of origin "Made
in Germany", for example, has been developed as a seal of quality especially in engeneering, but also in other branches,
such as for sport clothes. While Adidas, Puma, and Nike source internationally in countries such as India and China, in
order to achieve the most cost effective production for their sport articles, Trigema successfully manufactures in the high
income country Germany. The reason for that behavior is that sourcing in low cost countries would lower Trigema's high
quality image and therefore its profits.
8 If expertise of the own company is very important, the focus should not rely on international sourcing. Rather than that,
companies should invest in own research and development to get a deep understanding of the topic and to create a core
competence with the target to achieve this expertise. The sourcing of products relying on expertise can force a company
into a dependence on the supplier, which then increases their bargaining power and thus decreases the own economy.
However, if expertise is not necessary, processes should definitely be sourced internationally from suppliers, which can do
things cheaper or provide an additional value.
9 If service is very important, resources should be invested in this criterion, instead of putting it in international sourcing. An
exception would be if these services can be sourced internationally. Some companies offer a hotline for their customers in
case they have a problem or any questions. It is evident that for the customer it is not important where the employee in the
service department has his location, as far as the connection and understanding is good and costs are still low. Hence, a
company can save a lot of money by outsourcing this service to countries of low wages, for instance to India, where Indian
service employees answer the service calls from international customers. However, international sourcing cannot be done, if
customers need services which require a location next to them. An example for that can be the urgent need of fast
exchange of defect products.
81
Self-established figure, based on the content of the books Krokowski, W. & Sander, E., 2009; Kerkhoff, G.,
2005; Göttgens, O., 1996; Hahn, D. & Kaufmann, L., 2002; Koppelmann, U., 1997; Large, R., 2006; Lockström,
M., 2007; Nicklisch, G., 2006 and Porter, M., E., 2008
44 Managing global sourcing economically
retail, wholesale
quickness of interaction process
(time between inquiry and offer) very important very unimportant 11
very fast very slow
within one day within one month
customer location (local vs. global)
local global 12
domestic customers int. customers
domestic orders international orders
domestic delivery international delivery
quickness
13
(e.g. overnight delivery, 96h delivery,…) very important very unimportant
warranty
function
(reliability, life time,…) very unimportant very important 14
variability of demand 17
very fluctuading continious demands
demands
customer loyality 18
weak strong
82
Figure 17: Key Success Factors for international sourcing (part 3)
Step one: Market analysis 45
10
Gernerally, international sourcing can be done by all three sales types. However, non-personal sales are characterized by
standard products, which need less consulting efforts or special options. Therefore the own company could pass their
customers' worldwide orders automatically on to their international suppliers. Close relationships for frequent discussions
are not necessary, and therefore this sales type would simplify the international sourcing process and make it more
efficient. In comparison to that, if personal sales are be required, employees would be close to the customers and they
would already have the necessary knowledge about the country, culture, and the companies in this region. Building up a
supplier there can be done easily and would result in different advantages (no exchange rates, no tarriffs, low transportation
costs and delivery times, low forcast necessity, flexibility,...).
11
If customers would like to get an offer as fast as possible after first inquiries, resources should best be invested in sales
and order fulfillment, rather than put in resources into the purchase department for international sourcing.
12
Generally, the location of customers does not influence international sourcing and can therefore be done with both local
and global customers. However, the location relates to the criteria of product range and terms of delivery and increases their
influence. Therefore, if customers are spread all over the globe and need short delivery times, it would be necessary to find a
supplier or a place for storage close to each of them.
15
With regard to customer numbers, one can conclude how critical it is to lose one customer and how important it is to
meet customers needs completely. If there are only some customers, the company has two strategic options. Firstly,
companies have to leave this markt segment, or secondly, they decide to fulfill all customer needs as well as possible and
create therefore a strong competitive position. If there are less customers, each of them should be analyzed according to
his or her business, size, number of customers, sales, equity and debts, as well as on return on investments. Through this
analysis the own company can assess how risky it is of losing own customers due to insolvency.
16 Sales volumes and sourcing volumes respectively are some of the most important indicators to show if international
sourcing is economic or not. The reason for that is that larger sales volumes lead to lower sourcing cost shares per part.
Additional costs due to international sourcing can include the analysis of suppliers and countries, additional quality controls,
supplier certifications, additional efforts in research and development, travel expenses, interpreter fees, logistic costs, and
increased inventory costs. Sourcing of products with low purchasing volumes (approximately less than 50.000€) is only
economically interesting if the total international purchase volume can be increased by the bundling of sourcing volumes of
several products, or if necessary suppliers are already known and a costly research and certification process are therefore
not required.
17
A high fluctuation in demands complicates prediction and storage. This often results in the complete loss of a deal in the
case of international sourcing. In times, where less demand is needed, additional costs for storaging have to be payed or
alternatively already stored parts have to be scrapped to reduce storaging costs. This situation becomes even more critical,
the more complex and expensive storage is and the higher the value of the stored products are. According to this, some
products could require a maintenance, like the exchange of lubrication in case of extended storage. Even more critical is it
in case of products, such as foodstuffs, which have an expiry date.
In contrast to this, in times of high demands there might be not enough parts in stock, which entrains the risk of losing
suppliers.
Therefore, a high variability of demands goes along with suppliers which are located near the customers, in order to be
flexible for different demands and to manufacture products order related. However, if the demands are placed regularly and a
good prediction and planning is possible, then international sourcing of the parts can be taken into consideration.
18 Customer loyality shows how risky the market is. Strong customer loyality indicates a less risky market, whereas a
weak customer loyality is connected to a highly risky market. The lower the level of risk is, the higher is the probability that
international efforts are economic. Weak customer loyality, together with a lower number of customers could make risks too
high for sourcing.
82
Self-established figure, based on the content of the books Krokowski, W. & Sander, E., 2009; Kerkhoff, G.,
2005; Göttgens, O., 1996; Hahn, D. & Kaufmann, L., 2002; Koppelmann, U., 1997; Large, R., 2006; Lockström,
M., 2007; Nicklisch, G., 2006 and Porter, M., E., 2008
46 Managing global sourcing economically
Potential criteria of customer needs are listed on the left side of the evaluation matrix.
Criteria which have similar features are united in different groups. The estimation of
potential customer needs is illustrated in the middle of the matrix. The estimation is carried
out with the help of a scale of graduation ranging from 1 to 10. Criteria labeled as 10
generally show the highest attractiveness with regard to profitability of international
sourcing, whereas criteria with 0 points are mostly considered as unattractive. An
exception to this are the criteria “product quality and technological performance” and
“emotional”, which are very interesting even at a small amount of points. The worst case
of these two criteria with regard to international sourcing would hence be a medium
amount of points.
The area in which certain customer needs speak for or against international sourcing of a
product is labeled in medium gray (=very attractive), light gray (= attractive), and dark gray
(=mostly not attractive). However, the boundaries between the different areas are not to
be seen as absolutely fixed, but rather as guidelines 83, which are sufficient at this point,
seeing that one looks at some kind of a preliminary selection, which is then considered in
more detail in step 5 “strategic determination”. Furthermore, in practice, the key success
factors are always marked with a certain insecurity and variance between the single
customers and their exact applications, so diverse criteria cannot be exactly evaluated. In
addition to the differences due to different customers, as well as the high number of
clients, evaluations are always slightly subjective. So, fixed limits cannot be given, they
would create a “pseudo-accuracy”, and data are hence only to be seen as approximate.
Due to these inaccuracies, the variance of estimation was integrated into the evaluation
matrix, where the user indicates the inaccuracy of his estimation on a scale of 0 to 100%.
That means that with 0% inaccuracy, the respective criterion would be exactly estimated.
The higher the inaccuracy, the more cases are filled in the area between 1 and 10, with
the point of estimation being the average value. 84 By depicting it like that, the user can
conclude both the best and the worst case scenario.
If the majority of criteria is in the dark gray area, resources might, with high probability, be
better allocated elsewhere and should therefore not be devoted to the international
sourcing strategy for the product. In contrast to that, international sourcing is highly
recommended if the majority of cases lies in the medium gray area. A suggestion which
kind of sourcing behavior, dependent on the estimation, should best be followed for the
respective criterion can be seen on the right side of the evaluation matrix.
83
The determination of the boundaries was made based on some theoretical considerations, which were not
put into question or empirically proven in practice.
84
In case of 100%, all cases from 1 to 10 would be filled out.
Step one: Market analysis 47
Suppliers fulfill the customer’s needs best and they manage at the same time international
sourcing in order to achieve the greatest possible success for the enterprise most
successfully, which can track the course of estimations for each criterion in the
international environment most skillfully. Customer needs which are not satisfied might, as
already mentioned before, lead customers to prefer other competitors. If, however, a
criterion is fulfilled in a better way than it is necessary, the own enterprise mobilizes
unnecessary resources, which reduce the profitability of sourcing and thus also the profit
earned from this product (see following figure, left representation). Only rarely is the
customer willing to pay more for services which exceed his or her needs. The criterion
“quality” should here serve as an example (see following figure). The loss function by
Taguchi shows that the optimum of quality and the minimum of costs are identical. Quality
defects and quality reserves, along with an increasing difference/variance to the optimum,
result in an increased number of losses.
Maximum of profits and optimum of fulfillment Minimum of costs and quality optimum are
needs are identical identical
profits
loss
invest resources
into international reduce resources quality as an point of no
sourcing, to fulfil and invest into example for an additional cost
needs and other projects influencing factor
maximize profits
- + - +
Needs are 0 needs met quality defects 0 quality reserves
not enough better than it
satisfied was required
ideal fulfillment ideal condition
of needs regarding quality
85
Figure 18: International sourcing function and Taguchi’s loss function
Remark:
The evaluation matrix of customer requirements has been developed specially for the
project of international sourcing. That is why only relevant market sizes which are
85
The left part is a specially established representation. The right part has been established on the basis of
Hessenberger, M. & Krcal, H.-C., 1997, p.84; Töpfer, A. & Günther, S., 2007, p.109; Brüggemann, H. & Peik,
B., 2012, p.213; Bergbauer, A. K., 2004, p.120; Linß, G., 2005, p.324; Spur, G., 1994, p.280
48 Managing global sourcing economically
significant for sourcing were taken into consideration. The evaluation matrix is hence no
substitution for a complete market analysis in the sense of strategic marketing, even if
essential points for a detailed market analysis are included.
For a market strategy important points, amongst others promotion and publicity, discounts
(for paying cash, for bulk, for loyalty, for prototypes, for early orders,..), financing
(advantages by paying in advance, installments, preliminary financing, leasing,…), and
delivery conditions do not exist.
In the following, the points “location of customers” and along with that possible “local
content regulations” are looked at separately.
86
Weinberger, P. & Witherton, P., G.
Step one: Market analysis 49
invoiced value of goods, which corresponds to the rate of customs duty of imported cars,
have to be paid. 87
In practice, however, this results in a gray area, because the exact determination of the
single partial performances and product components delivered from abroad are difficult to
be made due to international cost and price differences. International companies therefore
strive to profit from this situation by keeping the value of the imported goods with respect
to transfer prices between the intercompany branches at the lowest level possible, in
order to conform to the local content regulations. With the aim to work against that, there
are two methods which proved themselves as efficient in practice. Those methods test the
value percentage of a merchandise with a satisfactory exactness. 88
Arm’s length principle
Three methods exist to calculate at arm’s length:
Cost plus method
An appropriate cost and profit mark-up is added on the basis of the real
costs of goods and services
Resale minus method
Appropriate cost and profit mark-ups are deducted on the basis of the final
selling price.
Uncontrolled comparable market price
The added value has been calculated on basis of the market price.
However, market prices are often not available or adjustments are
necessary, which makes this method difficult.
Due to the local content regulations, along with the custom duty which has to be paid if
one does not meet the regulations, it can hence be economically logical to source
products, components, or services in those regions where the target market is located. A
general representation of the local content regulations is here not possible, since those
differ strongly from country to country and product to product, depending on the country’s
specific political aims, which might vary considerably. Research has shown, however, that
87
Shu-Ching, J., C.
88
Stahl, A., 2011, pp.92ff.
50 Managing global sourcing economically
doing a
Market segmentation
determination of
Market size / market growth /
future market requirements
cancel inefficient segments
choose
Market entry strategy
determine
Product life cycle
cancel segments at the end of the life cycle
establish a
Market growth – market share portfolio
cancel strategically unimportant segments
determine
Local content regulations
go to
Step two: Competition analysis
89
Figure 19: Summary market analysis
89
Specially established figure, on the basis of step 1 „Market analysis“ and the references used in this step.
Step two: Competition analysis 51
S
4.4 Step two: Competition t
a
r Market
analysis Economic of
international
t
sourcing
Competition
The competition analysis is to describe S
90
Figure 20: Two different situations of competition
The preceding chapter chose most of the time growing markets for international sourcing,
since, as a rule, resources there can be allocated most profitably. To source in situations
of stagnation or decline is only then logical if the market segments are strategically
important and hence the competitiveness shall be kept up.
90
Sponnholz, U., 2010, Lecture 1, p.30
52 Managing global sourcing economically
Potential new
competitors
Threat due to
new entrants
Industry
Bargaining power Bargaining power
of suppliers Competitors of buyers
Suppliers Buyers
Rivalry among
existing firms
Substitutes
92
Figure 21: Porters five forces of competition
91
Porter, M., E., 2008, pp.35ff.
92
Porter, M., E., 2008, p.36; Boersch, C. & Elschen, R., 2007, p.254; Freibichler, W., 2006, p.60; Arnolds, H.
et al., 2010, pp.30ff.
Step two: Competition analysis 53
competition. The stronger the competition, the bigger is the pressure on the single
companies to act economical. The origin of a stronger competition is often due to the fact
that one or more competitors want to improve their market situation, which then results in
countermeasures of the remaining competitors. This kind of rivalry is, amongst others,
marked decisively by the number and size of the competing enterprises, the growth of a
market (see figure 20), the amount of fixed and storage costs, the capacities of the
respective branch, as well as the possibility to distinguish between the different
products. 93 Those driving forces are illustrated in the following figure.
94
Figure 22: Driving forces of rivalry among existing firms
93
Porter, M., E., 2008, pp.51ff.; Hahn, D. & Taylor, B., 2006, pp.200ff.
94
Own representation on the basis of the information from Porter, M., 2008, p.51-56
54 Managing global sourcing economically
95
Porter, M., E., 2008, p.47
96
Porter, M., E., 2008, pp.39ff.; Hahn, D. & Taylor, B., 2006, pp.200ff.
97
Own representation on the basis of the information from Porter, M., 2008, p.39-47
Step two: Competition analysis 55
To overcome strong entry barriers, new competitors are forced to lower prices or to
provide additional efforts. Both of them lead to reduced profits of the entry. Alternatively,
some entry barriers can be overcome if entrants accept a higher level of risk.
Correspondingly, if entrants accept the risks not to find enough customers and to have
high failure costs at the beginning, as well as the risk to provide the wrong product for the
market, they can start with high volumes in order to profit from scale effects and therefore
equally from cost advantages, which can then be passed on to the customer. This,
however, is only recommended to companies who have a high equity ratio, because a
higher risk always goes along with higher amounts of debt financing charges. Those costs
would eliminate the advantages of the economies of scale and so newcomers would
suffer again from disadvantages in comparison with established companies.
Remark: The entry barriers, however, do have to follow certain restrictions, because
diverse points, such as mass production, and along with that the lower costs are
contradictory to the strategic positioning of the product differentiation. 98 Mass producers,
in comparison to newcomers, face a further restriction. They are less flexible due to their
specialized production facilities and machines. Moreover, because of the necessary
investments, they are more reserved towards a technological change. An advantage for
newcomers is therefore that they can make use of the latest machines and equipment,
which can generate an added value with regard to productivity, flexibility and quality. 99
At this point one should mention that enterprises do not only make the best profits if the
entry barriers for newcomers are high, but also if the exit barriers for established
enterprises are low. The following figure shows the connection between entry and exit
barriers and returns.
98
See conceptual explanations in appendix 4 “Product positioning towards the customers key success
factors”.
99
Porter, M., E., 2008, p.50
56 Managing global sourcing economically
100
Figure 24: Connection between entry and exit barriers and returns
As illustrated in the figure, companies who invest in markets with high, stable returns can
profit the most from the sourcing activities. This is due to the own good competitiveness
which results from high entry barriers and low exit barriers and thus the costs which have
been economized by international sourcing can be kept by the company and do not have
to be passed on to the customer.
100
Own sourcing interpretation on the basis of the figure from Porter, M., E., 2008, p.57; compare also
Sponnholz, U., 2010, Lecture 2, p.104
101
Porter, M., E., 2008, pp.58f.; Hahn, D. & Taylor, B., 2006, pp.200ff.; Boersch, C. & Elschen, R., 2007,
p.260ff.
Step two: Competition analysis 57
102
Figure 25: Essential driving forces for substitute products
Remark: Of course, factors such as switching costs, access to sales channels or favorable
locations, as described in the previous two forces of competition, play an equally
important role. However, those kinds of factors are only important when the substitute’s
features, which mostly concentrate on the price-performance-ratio, can live up to the
existing products on the market. Therefore, in order to keep the time for the analysis as
low as possible, the research here concentrates only on the essential parts.
102
Own representation on the basis of the information from Porter, M., 2008, p.58-59
58 Managing global sourcing economically
103
Porter, M., E., 2008, pp.59ff.; Hahn, D. & Taylor, B., 2006, pp.200ff.; compare Arnolds, H. et al., 2010,
pp.30ff.
104
Own representation on the basis of the information from Porter, M., 2008, p.59-62; Arnolds, H. et al., 2010,
pp.30ff.
Step two: Competition analysis 59
106
Figure 27: Criteria influencing the bargaining power of suppliers
105
Porter, M., E., 2008, pp.62ff.; Hahn, D. & Taylor, B., 2006, pp.200ff.; compare Arnolds, H. et al., 2010,
pp.30ff.
106
Own representation on the basis of the information from Porter, M., 2008, p.62-64; Arnolds, H. et al., 2010,
pp.30ff.
60 Managing global sourcing economically
(see figure 28). Therefore, it is important for the companies to make also assumptions on
future aims and strategies of their competitors, as well as on the amount of the means,
which they have at their disposal to reach their aims. 107 Moreover, the positioning of
each competitor and their respective products, as well as their behavior with regard to the
key success factors of the market, are decisive factors for the own success. 108 How
well a competitor can respond to each key success factors is particular evident through
the company-specific core competences. 109 The stronger the competition with respect to
the key success factors is, and the bigger the available means for a better positioning on
the market are, the lower are the own chances. Besides the determination of the own
market chances and the own positioning, it is necessary to have a detailed knowledge on
the competitors, in order to have arguments at hand to present the added value of a
product to the customer. The more convincing these arguments are, the more customers
can be motivated to buy the product. It is essential to know that, as practical experience
shows, that the customer very often does not opt for the best product but for the best
arguments, which is due to the customer’s ignorance. And with regard to this, of course, a
higher amount of customers who are willing to buy the product increases the enterprise’s
turnover within a market, but also the profit, which is due to economies of scales and a
stronger negotiation position. Consequently, a sustainable growth can be generated and
the life cycle can thus be extended, which then renders the investment of resources in
international sourcing more attractive.
The most important elements of a strategic competition analysis are illustrated with
reference to the mentioned points in figure 28. The comparison of single points between
the enterprises can be drawn with the help of an evaluation matrix.
The competition analysis of figure 28 can be carried out in more detail and one can add
different elements, such as discounts and warranty. Those kinds of expansions, however,
are rather senseless against the background of international sourcing and the aim to
economize on capacities. Expansions, such as business analysis tools, like value chain
and value net, might be used. These, however, will not be explained in more detail here.
In general, one can start out from two assumptions in order to carry out branch and
competition analyses. On the one hand, there are no two enterprises in a branch which
show completely the same features, on the other hand, there are no two enterprises in a
branch, which are completely different from one another. 110
107
Compare Porter, M., E., 2008, p.26; Freibichler, W., 2006, p.61ff.
108
Compare chapter 4.3.5 “Customer analysis and determination of key success factors”
109
Are the core competences an impossible act to follow, they can be seen as unique selling points.
110
Hahn, D. & Taylor, B., 2006, p.201
Step two: Competition analysis 61
Customer Production
- number of customers - production processes
- key customers - core competences
- target group - flexibility
- strategic relationships - mass production vs.
(incl. status and trends) individual manufacturing
Elements of a
strategic competition
Supplier analysis Purchasing
- number of suppliers - international experience
- key suppliers - bargaining power
- strategic relationships - separation between strategic
and operational purchasing
Determination of unique
Base of Available
selling points and core Positioning
competition means
competences
111
Specially established figure, however, compare Porter, M., E., 2008, p.27, 105-107 and due diligence
company analysis.
Step three: Company analysis 63
S
4.5 Step three: Company analysis t
a
r Market
t
In the company analysis, one analyses Economic of
international
sourcing
one’s own enterprise in order to find out if it S
Competition
112
Compare Kerkhoff, G., 2005, p.10, pp.65f., pp.101f.; Krokowski, W. & Sander, E., 2009, pp.26ff.
64 Managing global sourcing economically
culture,…) available?
Is there a distinction between strategic and operational purchasing?
Is global sourcing daily and actively practiced? Products, components, parts or
raw materials are already sourced internationally?
Is it planned to increase the share of global suppliers in the future?
A global supplier strategy will be pursued.
Are necessary tools available (TCO=Total Cost of Ownership, SQMP=Supplier
Quality Management Process, supplier approval,…)
development
marketing
...further on previous page
sales &
Could be excluded, that employees are not demotivated in the case of a failure
during the sourcing project?
Could be excluded, that suppliers and logistic service provider are not annoyed
others
113
Specially established questionnaire, compare Kerkhoff, G., 2005, pp.108ff.; Krokowski, W. & Sander, E.,
2009, pp.26ff., p.35, pp.161ff.
66 Managing global sourcing economically
S
4.6 Step four: Product analysis t
a
r Market
t
Seeing that the 3 preceding steps Economic of
international
sourcing
examined if the market conditions, the Competition
S
competition situation, and the company’s
TCO
orientation might lead to profitable results W
Company
114
Compare Hartmann, H., 2002, pp.170f.; Kluck, D., 2008, p.37
115
Compare Kerkhoff, G., 2005, pp.114ff.
Step four: Product analysis 67
116
Own representation on the basis of the information from Teufel, T. et al., 2000, pp.302ff.; Liening, F. &
Scherleithner, S., 2001, p.121; Scheer, A.-W., 1997, p.660; Türk, P. et al., 2003, pp.387ff.; Giessmann, A.,
68 Managing global sourcing economically
In addition to that, it is recommended to list machine costs and wages as separate cost
elements. Theoretically, these are already included in the set up costs and production
costs, but the separate consideration provides further information about the cost sources
which might influence the sourcing behavior. The following figure exemplary shows a
graphic analysis of the described cost elements.
2010, pp.239ff.; Horngren, C. T. et al., 2001, pp.478ff.; SAP (1), 2013; SAP (2), 2013; SAP (3), 2013, Quizlet,
2013; ControllingWiki, 2011; Compare also Figure 67 „TCO Composition” and the references listed there.
Step four: Product analysis 69
117
Figure 32: Graphic evaluation of the product costs
117
Self-established figure. For reasons of clarity, the example only shows the most important cost elements.
The data base for this evaluation can be found in appendix 1 „Example of cost components for a calculation of
the manufacturing costs of a product“.
70 Managing global sourcing economically
The first two pie charts illustrate the cost shares of each product and the share of each
cost component of the whole product. The combination of these two pie charts results in
the diagrams 3 and 4, whereas diagram 3 shows the already mentioned Pareto-analysis,
as well as the composition of the cost components of each part. In contrast to that, the
total cost components are indicated on the x-axis of diagram 4. The total costs of each
cost component are then subdivided into the different shares of each component. Hence,
all these diagrams show the same information in different ways, which is, however,
necessary for a detailed and careful analysis. While the diagrams 1 and 2 provide a quick
and rough overview of the most important factors which drive up costs, diagrams 3 and 4
show those cost drivers in more detailed and independently from one another.
The respective share of cost components decisively influences the sourcing behavior. The
relation between the cost components and the sourcing behavior is explained in figure 33.
However, one has to keep in mind that the consequence of each cost component on
internal actions and the sourcing behavior is company- as well as product-specific and
hence it varies from case to case.
For instance, according to this figure, a product with high material costs results in a
collaboration with a supplier in a country with high natural resources, whereas a product
with a high share of labor costs, as a part of manufacturing costs, leads to the work with a
supplier in a region where wages are low and where the necessary know-how is available
to fulfill specifications.
influence
118
Own established figure, based on a preliminary secondary research (sources see chapter 7 “Bibliography”)
72 Managing global sourcing economically
Besides the purchase value, an ABC-analysis examines further criteria which influence
sourcing, such as stock turnover, storage costs, admissible storage times, fluctuation in
demand, volume, weight, necessary quality numbers (for example expressed in parts per
million, PPM), import duty, or transportation costs. 122 123
The single criteria can simply be
represented by a two- or three-dimensional representation, such as pivot-diagrams in
Excel, and hence be evaluated for the purpose of international sourcing. 124 In case of an
analysis of more than one criterion, further letters are used in literature in order to classify
119
Compare preceding chapter
120
Holger, A., 2010, p.85; Koppelmann, U., 1997, pp.48ff.; Arnolds, H. et al., 2010, pp.20f.; Hartmann, H.,
2002, pp.172.ff; Kluck, D., 2008, p.38; Oeldorf, G. & Olfert, K., 2004, p.92
121
The procedure for preparing an ABC-analysis is described in appendix 2.
122
Compare Holger, A., 2010, p.92; Koppelmann, U., 1997, p.49; Hartmann, H., 2002, p.171
123
Step 5 „Strategic determination“ explains how the single criteria influence the sourcing behavior (e.g. local
vs. global sourcing).
124
See appendix 3 „Exemplary evaluation of two criteria (ABC-XYZ analysis) in an Excel spreadsheet“
Step four: Product analysis 73
the parts in more detail, to simplify the evaluation, and to depict connections in a simple
way. That is why, one often finds the term ABC-XYZ-analysis. 125
At this point, it should also be pointed out to the reader that some of the points mentioned
above, are similar to each other. Consequently, the transportation and storage costs are
the higher, the greater the volume and the weight of the item is. 126
Some criteria might be difficult to evaluate with the help of an ABC-analysis. 127 In that
case, a criterion can simply be evaluated with the aid of an evaluation scale of 1 to 10,
based on experience. 128 An example for that is the “strategic importance for the
enterprise” or the “complexity of products”.
In the following step 5 “Strategies”, the reader of this scientific research has to formulate
and define his sourcing strategy on the basis of the previous analyses step 1 to 4.
125
Compare Holger, A., 2010, p.92; Koppelmann, U., 1997, p.49; Arnolds, H. et al., 2010, p.25; Hartmann, H.,
2002, pp.181.ff; Kluck, D., 2008, pp.43f.; Oeldorf, G. & Olfert, K., 2004, p.93
126
The procedure of the establishment of an ABC-Analysis for the respective criteria is identical to the
„Procedure of preparing an ABC-analysis“, as it can be found in appendix 2.
127
Arnolds, H. et al., 2010, pp.25f.
128
Compare „Key Success Factors“ (Chapter 4.3.5) in the market analysis for an explanation of the evaluation
matrix.
74 Managing global sourcing economically
S
4.7 Step five: Strategic t
a
r Market
determination Economic of
international
t
sourcing
Competition
Managing international sourcing success- S
fully implies more than just purchasing
TCO
W
parts cheaply and sustainably from Company
129
Summary of Kay, J., 1993 / „Mintzberg’s 5 Ps of Strategy“ is a further good source for more detailed
information on strategy determination.
130
Compare Kay, J., 1993; Sponholz, U., Lecture 1, pp.18ff.
Step five: Strategic determination 75
Categories Options
Strategic positioning cost leadership differentiation niche
local global
Geographical scope
low-cost country developed country
short-term long-term
Time horizon mid-term
(changing supplier) (regular supplier)
Implementation alone alliance joint venture service provider
132
Figure 34: Morphological box for the purpose of defining a sourcing strategy
The left part of the diagram lists the strategy categories, to the right one finds the
corresponding options according to the respective category. The arrow to the left of the
diagram is a possible suggestion for the chronological order of the single sourcing
categories. However, depending on the company structure and the product, another order
might be more advantageous.
131
Compare Kay, J., 1993
132
Compare Lockström, M., 2007, pp.62ff.; Krokowski, W. & Sander, E., 2009, pp.21f.; Kerkhoff, G., 2005,
pp.48ff.; Arnolds, H. et al., 2010, p.202; Koppelmann, U., 1997, pp.40f.
76 Managing global sourcing economically
Besides the listed categories in the morphological box, further sourcing strategies can be
distinguished: 133
Way of supplying a company Æ JIT vs. JIS vs. storage
Means of procurement Æ producer vs. merchant
Size of the supplier Æ big supplier vs. small supplier
Counter-business potential Æ counter-business partner vs. provider without
counter-business potential
Group affiliation Æ company-internal supplier vs. company-external
supplier
Decision-making level Æ middle management vs. department management
vs. senior management
organization type Æ centralized vs. decentralized vs. matrix
as well as in a wider sense: standardization and Kanban 134
These categories, however, will not be described in further detail in the context of this
research. The references listed in the footnote „ 135 “ are possible sources for further
information on these categories.
133
Compare Arnolds, H. et al., 2010, p.202; Lockström, M., 2007, p.62
134
Standardization and Kanban represent rather a method or a principle than a sourcing strategy. They are
listed here for the sake of completeness, seeing that both methods are often found in literature in the context
of procurement of material.
135
Compare Arnolds, H. et al., 2010, p.202; Lockström, M., 2007, p.62
136
The target factors were independently chosen from a range of possible criteria. The importance for the
company’s success regarding international sourcing as well as figure 15 to 17 „Key Success Factors for
international sourcing“ were taken as selection criteria.
Step five: Strategic determination 77
In comparison to the factor costs, the second factor quality indicates how the error and
failure rate of an object changes in accordance with the choice of a sourcing strategy. 137
Just as the factor costs, the factor time was equally subdivided into different areas. The
figure therefore distinguishes between the developing time and the processing time. The
processing time describes the time that is needed from receipt of the order until its
dispatch, and it is consequently decisive for the delivery time.
The fourth factor, the factor risk, indicates the probability of possible problems that may
arise. The higher the risks of problems, the more critically the other factors costs, quality,
time, performance, and flexibility have to be taken into consideration.
As far as the two latter factors are concerned, the factor performance shows how the
respective sourcing strategy influences the technical values of an object, such as
accuracy, noise or controllability. In comparison to that, the factor flexibility in connection
with the choice of a sourcing strategy is to indicate how flexible an enterprise remains
towards the product range and how dependent of its supplier it would become.
The arrows used in the figure, were chosen with the aim to represent graphically the
effects of the respective strategy option on the described target factors. An arrow pointing
upwards (×) shows an increase of costs, quality, time, risks, performance, and flexibility.
In contrast to that stands the arrow pointing downwards (Ø). However, such a simple
representation would only give an inappropriate overview of an enterprise’s success.
While an arrow pointing upwards indicates a positive quality, technical performance, and
flexibility, since it might stand in that case, for example, for an increase of the expected
product quality, the same arrow pointing upwards is indicating a negative development of
the remaining three factors (cots, time, risk), since these would equally increase or extend.
In order to avoid this discrepancy, the colors light gray and dark gray were used for further
distinction. A light gray arrow illustrates a positive development, whereas a dark gray
arrow stands for a negative influence on the target factor. A factor, which might develop
positively as well as negatively following the choice of a specific strategy, is represented
by a double white arrow (Ú). In that case, the effects of a factor are dependent on further
conditions and factors which, however, are not represented individually in the figure.
These are, though, described further in the respective chapters of each sourcing option
and can be read up on there (see appendix 4 until 11). What is more, the target factors,
whose change due to a strategy choice is not described in literature, were not evaluated
here either. The respective cases in the figure are hence left unfilled (white) and leave
their evaluation to one’s own interpretation.
137
Error and failure rate can be represented by indexes. Known indexes are the 0-km failure deficits, the field
deficits, and the QZ-examination and the 8D-reports.
78 Managing global sourcing economically
Target factors
Perfor-
Costs Quality Time Risk Flexibility
mance
1
independency
transportation
technological
development
development
purchasing
processing
production
conditions
problems
supplier
storage
product
product
arising
range
Sourcing strategy
cost leadership 2 2 2 2 2 2
Strategic
differentiation 3;4 3 3 3 3 3
positioning
niche 5 5 5 5 5 5
Process operative 6
scope strategic 6
Capability make (core-capabilities)7
scope buy (standard-capabilities)8
part 9 10 11
Unit scope
modular 12 13 14 15 16 12 17 18 19 20
local 21 22 23 24 21 21 24 25 21 26 27
Geographical global 21 22 24 21 21 24 25 21
scope low-cost country 28 29 30 28 31 30
developed country 28 29 32 30 28 31 30
single 33 34 35 36 37 36 38
Supplier
dual
scope
multiple 33 34 35 36 37 36 38
short-term (changing supplier) 39 40 39 41 39 42
Time horizon mid-term
long-term (regular supplier) 39 40 39 41 39 42
alone 43 43 44 43 46 45 43 46
Implemen- alliance 43 43 44 43 46 45 43 46
tation joint venture 43 43 44 43 46 45 43 46
service provider 47 48 49 50
138
Figure 35: Impact of the sourcing strategy on the target factors
138
Self-established representation. The information for this figure is based on the references which are given
in the respective chapters of the more detailed description of the single sourcing strategies (see appendix 4
until 11). For the sake of clarity, not all references were listed here. / A similar, but much simpler approach can
be found in Koppelmann, U., 1997, p.41.
Step five: Strategic determination 79
In the following, the impacts of the single sourcing strategies on the target factors, as well
as possible uncertainties and connections are described, which are represented in figure
35: 139
1. Supplier dependency is similar to supplier integration.
2. The aim of the strategy is to lower the overall costs. However, some cost factors,
for example transportation and storage, can increase due to international sourcing,
mostly because of longer distances and transportation times. Since the company
is striving for lower costs, all the other target factors, without development time, will
get worse.
3. The single effects of this strategy are very much dependent on the way one
differentiates oneself. According to this, the target factors which are chosen for
differentiation would be emphasized as particularly positive.
4. On the whole, in comparison to cost-leadership, a higher cost factor arises due to
the differentiation. This is due to the fact that the customer is offered an added
value which necessitates investments which then influence the total costs in a
negative way. (Added value costs added money.)
5. The effects depend on the company’s positioning within the niche. Differentiation
and cost-leadership-strategies are still pursued, despite the niche. (Compare
effects of differentiation and cost-leadership on the target factors, as well as the
respective explanation in point 2 and 3.)
6. The effects of these sourcing strategies on the single factors are not clearly
definable. The separation according to the processes, rather sets the necessary
context within the own enterprise, so as to reach the best possible total result.
Primarily, an operative sourcing strategy is chosen if one wants to handle simple
uncritical objects in an effective way.
7. The effects of a make-strategy regarding the target factors are only right if it
concerns core-capabilities. If one was to produce products with standard
capabilities, the effect on the target factors would be in most cases an opposing
effect.
139
The effects of the single sourcing strategies on the target factors are given at this point as a summarized
representation. Clear and unambiguous effects, which were rated as such, were not listed here. A detailed
description of the single sourcing strategies and its effects can be found in appendix 4 until 11.
The represented information is based on detailed enquiries in literature whose references can be found
equally in appendix 4 to 11. For the sake of a better clarity and comprehension, the references were not listed
here.
The numbering of the listed points refers to the footnotes in figure 35 „Impact of the sourcing strategy on the
target factors“.
80 Managing global sourcing economically
8. The effect of a buy-strategy with regard to the target factors is only right if it
concerns standard-capabilities. If one obtained the core-capabilities from external
sources, the effect on the target factors would be, in most cases, an opposing one.
9. Granted the higher amount of potential suppliers in case of part sourcing, those
can be used against each other so as to lower the purchase costs.
10. Only single units are sourced, so that the know-how for the production of the
modules stays in the own enterprise. The risk that knowledge or aims are known
by competitors is hence only small. What is more, the risk of forward integration of
suppliers is low.
11. Part-sourcing is characterized by a great amount of possible suppliers, which
makes it easy to exchange them.
12. The company saves time and development costs due to economies of the supplier,
as well as due to the fact that the participants assume the obligations and tasks
which are part of their core competences.
13. The modules which have to be obtained have a high proportion of added value by
the supplier. Even economies of scales and decreasing numbers of order
processing cannot amortize this investment.
14. Modules are presumably less expensive to store than the finished product;
however, they are more expensive than their single units.
15. Reduced production costs are caused by the concentration of the company on the
final assembly, due to which core capabilities arise, as well as through the
outsourcing of those manufacturing processes, which can be completed more
cheaply by a supplier.
16. The lower amount of suppliers in the context of modular sourcing, results in fewer
transports. However, modules might cause, due to their higher complexity and
sensitivity, along with their heavier weight and bulky volume, higher transportation
costs than their respective single components.
17. The same modules are used for multiple finished products. Those can be
assembled even before the placing of the order by the customer.
18. Owing to the fact that one does not do the production oneself, fix costs and capital
link are reduced in the context of modular sourcing. Furthermore, lower scrapping
costs have to be paid in case of a bad planning, seeing that the invoiced value of
goods of a module is lower than the value of the finished product. However,
modular sourcing involves a higher dependence on the supplier.
19. The producer is able, due to the use of a modular product assembly, to
manufacture a high amount of products in comparison to a relatively small number
of modules.
Step five: Strategic determination 81
20. Modular sourcing renders the own enterprise inflexible, seeing that suppliers can
only be exchanged at high costs and in a time-consuming procedure, due to the
close relations.
21. A close relation with the business partners in the context of local sourcing is to be
seen in opposition to the access to the worldwide “best“ suppliers in the context of
global sourcing.
22. Regarding the purchasing costs, global sourcing - in comparison to local sourcing -
entrains more expenditure with respect to the country and supplier analyses,
business trips, and communication. Due to the access to worldwide suppliers,
those cost factors are very often topped by a better negotiation position, location
advantages, and by a benefit from currency differences.
23. Storage costs go down with local sourcing owing to the opportunity of smaller
order-related amounts according to the respective order, which can be supplied
more quickly due to a smaller distance. Very often local sourcing is a condition for
JIT/JIS-supplies.
24. Local sourcing involves lower transportation costs and allows shorter processing
times due to short transportation distances and less complex logistical processes.
25. Local sourcing can avoid those risks which arise due to the fact that goods have to
be obtained abroad and have to be transported over large distances. Moreover,
the planning becomes easier, planning lead time becomes shorter, bad planning
has less noticeable effects, and corrections can be done with shorter delays. In
contrast to that, global sourcing lowers dependences, supply risks, and risks due
to fluctuation in foreign currency. What is more, this sourcing strategy allows to
profit from capacities which are used differently all over the world, and sales risks
which can be reduced due to a simpler development of new markets. One
condition for the risk reduction with global sourcing is, however, a multi-sourcing
from different countries.
26. Very often, local sourcing is the basis of the guarantee of many product variants
and customer specific options, seeing that it can be manufactured by order and at
the same time delivery times can be kept short.
27. Local sourcing increases the supplier dependency due to close collaboration and
the low amount of possible suppliers.
28. The effects of the choice of the country on development costs and development
times are dependent on the productivity, the know-how, and the salaries in the
respective country, as well as the complexity of the sourced components and the
invested supplier’s capacities for a solution to the problem.
82 Managing global sourcing economically
29. Regarding the purchasing costs, low-cost countries appeal to companies due to
low salaries, low material costs, partly good subsidies, low regulations, as well as
modest investments and consequently a small capital commitment in expensive
plants and machines. In contrast to that stands the productivity which is often
better in developed countries.
30. In most cases, one can find a better know-how in developed countries, which
leads to a better quality and better technical performances. Exceptions might be
those regions of low-cost countries which are specialized in particular problems.
31. Sourcing in developed countries is often linked to a smaller amount of risks, owing
to a smaller danger of losing one’s know-how, fewer problems due to cultural
differences, lower crime figures, and a better performance continuity, a higher
political stability, as well as better communication possibilities and a better
infrastructure.
32. Supplies in developed countries are often more certain and can be better planned,
which results in lower storage costs.
33. One opts mainly for single sourcing if the obtained objects are complex
components or modules, which are to be developed client-specifically and on a
long-term basis. In contrast to that, one could opt for multiple sourcing if
standardized goods with low complexity are concerned. However, multiple
sourcing involves the risk that the expenditure for the initiation of orders and order
processing, as well as the expenditure to acquire providers become too high.
34. Procurement costs can be reduced with single-sourcing, due to lower costs for
order processing, the profit from economies of scales, and a good negotiation
force owing to high order quantities. In comparison to that, similar cost results can
be achieved by multi-sourcing, due to the higher competitive pressure owing to
subsidy opportunities.
35. Single sourcing involves low transportation cost due to a lower number of
transportation journeys and owing to the fact that one makes use of the transport
goods’ capacities.
36. Single sourcing involves increases in quality and performance, due to long-term
and intensive collaboration between the business partners. In contrast to that,
multiple sourcing and the higher competition pressure forces suppliers to
permanently improve their quality and performance.
37. Multiple sourcing reduces the risk of supply, seeing that the loss of a supplier or
missing capacities are less critical.
38. Single sourcing with its intensive collaboration and the development of specific
products results in a dependence which cannot be easily reversed.
Step five: Strategic determination 83
39. Advantages of short-term sourcing are that the liberty of choice concerning the
placing of an order results in a higher competition pressure between the suppliers
and the own enterprise keeps the overview of the current market conditions. In
contrast to that, long-term sourcing often means that a supplier gives his or her
regular customers preferential treatment in comparison to other customers, which
results in better conditions. Moreover, long-term sourcing involves a better
continuity in quality.
40. The close collaboration with regular suppliers results in smoother and simpler
processing of orders. This normally influences the effects on the amount of safety
stocks.
41. Long-term sourcing usually involves lower supply insecurity, seeing that a supplier
normally gives his or her regular customers preferential treatment and, moreover,
because a better continuity of performances and quality numbers exist.
42. Long-term sourcing is often characterized by a close cooperation and a tight
connection.
43. Better conditions can be negotiated when working in cooperation than it would be
the case if one acts individually. Reasons for that are economies of scales and the
better negotiation position. The exact outcome of costs, quality, and time, however,
is dependent on the positioning and the respective targeted focus.
44. Rather than acting individually one can, in cooperation, economize on
transportation costs if the means of transport are running on full capacity and the
number of journeys is hence reduced.
45. In a cooperation supply chain risks can be reduced if the purchase volume is
spread out on several worldwide suppliers. What is more, the own sales risk goes
down, as well as the risk which is linked to the purchase of machines, equipment,
and facilities if purchase costs can be shared. In contrast to that, the risk that,
when cooperating, one’s own interests are not fully fulfilled and one has to reach
compromises is relatively high.
46. In cooperation the processing time increases and the flexibility decreases, seeing
that changes and wishes demand frequent and intensive discussions, which can
considerably slow down the decision making.
47. If one leaves the purchasing of objects to a service provider, the own added value
decreases. Along with that earnings have to be taken into consideration which the
service provider pockets himself. However, costs can be reduced with the aid of
economies of scales, a possible better know-how, and a simple use of already
existing suppliers of the service provider.
84 Managing global sourcing economically
48. Costs can be reduced if transportation means are utilized to their full capacities by
the service provider. In comparison to that, a single company is often not able to
make use of the full capacities.
49. On the one hand, the service provider is often responsible for the object purchase
(if it is laid down in a contract). On the other hand, the service provider can, in
many cases - most of all if the own company is a small one - fall back upon several
suppliers. Both would reduce the own supply risk. However, the object purchase is
not in one’s own hands and hence, one is dependent on the proceeding, the
current performance, as well as from the focus of the service providers. 140
50. The complete process of object procurement is done with the service provider,
which always entrains dependences.
On the basis of this representation (figure 35), the user finds clear advantages. The user
can make out easily and clearly how the sum of the chosen sourcing options influences
the single target factors. On the one hand, one can see those factors which are influenced
particularly well by the choice of a strategy. Those factors are predestined to do marketing
on one’s own behalf and to win over customers. On the other hand, those factors which
might finally lead to negative impacts become evident at an early stage, due to the
addition of the negative consequences of the chosen sourcing strategies. 141 At this point,
it would still be possible to intervene - if one chooses to do so - and to change the
sourcing strategy easily, quickly, and economically, so as to avoid those negative impacts.
If one is, however, still satisfied with the sourcing strategy, the representation at least
warns of critical and possible negative factors so as to one can be appropriately prepared.
Besides, there are more advantages for the users. Step 1 “market analysis” established
the key success factors of the customer. 142 After the own company made a decision for a
strategic positioning with regard to those market requirements 143, the representation helps
to chose a strategy, which follows the positioning and which might finally help put into
practice one’s pursued aims.
Finally, there is another advantage which has to be mentioned here. Step 4 “product
analysis” established the different cost components of a product. 144 On the basis of the
figure, one can specifically react to the factors which drive costs upwards by choosing a
strategy which reduces those factors and, consequently, positively influences the overall
140
Compare in literature „principal – agent theory“
141
The most critical impacts caused by global-sourcing were already described in chapter 2 „Differences and
impacts of global sourcing“ (see figure 4 and 5).
142
See chapter 4.3.5 „Customer analysis and determination of key success factors“
143
See appendix 4 „Product positioning towards the customers key success factors“
144
See chapter 4.6.1 „Product cost formation analysis“
Step five: Strategic determination 85
result of the enterprise. However, correlations have to be taken into consideration. This
means, for example, that it would not be worthwhile for an enterprise to lower the
purchase costs by opting for a certain strategy, which would then increase the costs of the
own production on a larger scale.
Remark: The effect of the respective sourcing strategy on the different target factors was
evaluated in a way that it is true for most cases. In individual cases, this evaluation might
differ, however. For example, a buy strategy was evaluated with regard to decreasing
production costs. Reasons for that are lower assets, low fixed costs, reduction of capital
costs, utilization of scale effects, and usage of location advantages. If, however, one
cannot benefit from all these factors, the make-strategy might probably be more logical,
seeing that one could go without the profits of the suppliers and any customs duty. All this
shows that the representation, due to the high amount of influences, remains merely a
“rough” overview. In individual cases, a more detailed consideration might be logical which
might lead to a better decision regarding a chosen sourcing strategy. For that reason, the
single strategies were looked at separately, in order to assure a better and more detailed
comprehension, as well as to keep a central theme to the scientific paper. Those are to be
found in appendix 4 to 11. If, nevertheless, more information is needed, more references
can be found there.
145
The determination of the purchasing value was already made in step 4 „Product analysis“.
Step five: Strategic determination 87
own strength in the competition process, which reflect the probability of seizing
market opportunities. 146 In doing that, one must not only take into consideration
those products for which the objects have been used until now, but they also have
to consider the products for which the respective objects might be used in the
future. Those prognoses of possible chances should be included in the choice of
the sourcing strategy as early as possible. For example, standard components
which are at present only used in a low number of units might be used in higher
numbers at another point in time, and consequently, they would be handled as
spot-market-components. With this in mind, it would be imaginable to consider
international suppliers for the selection process as soon as one only deals with low
numbers of units, which usually corresponds to the sourcing strategy of local
sourcing. As a result, the company would, at a later point in time, save time and
resources for new supplier search.
Step 6: Dependent on the current and the future demand, as well as the object
complexity, the sourcing strategy has to be defined with regard to the explanations
in figure 35. Figure 37, in accordance with figure 35, shows typical strategies for
each case and their respective effect on the target factors. For the establishment
of an added up effect on the target factors, only white cases are counted in figure
37. Light gray cases show rather rough indications in what direction one has to go,
rather than that they influence the sourcing behavior, and hence they were not
taken into consideration when adding all elements up. Dark gray cases represent
possible alternative strategies to the ones explained in the white cases, which are
however subordinate. Completely untypical strategy options for a certain case
were not included in the figure. The explanations to the resulting effects are
equally to be found in figure 37.
Step 7: Reconsider the sourcing strategy and counter-proof the alternatives.
Step 8: Go Life! Application with regard to the actions in the tool (see figure 36 &
37).
146
Future developments were already taken into consideration in step 1 „Market analysis“. See step 2
„Competition analysis“ for the competition comparison.
88 Managing global sourcing economically
Evaluation of the object complexity - high complexity parts are characterized by:
high requirements, high costs, high risks, critical
The "Evaluation of the object complexity" is an specif ications, complexe change possibilities,...
enlargement of the KSF to the object specif ic criteria. - low complexity parts are characterized by: low
The estimation of the f ollowing points is already available: requirements, low costs, low problems, no critical
specif ications, easy change possibilities,...
f rom Key Succes Factors KSF
f rom Market analysis
rts ity
rts ity
(compare entry strategy and product lif e cycle)
pa lex
pa lex
of mp
of mp
co
co
w
gh
lo
hi
=
=
10
1
Estimation of object complexity Weight* Total
Target factors Criteria 1 2 3 4 5 6 7 8 9 10 [%] score**
general importance of low costs/prices very unimportant very important
high requirements, low requirements,
elaboration of English version
very complex, high not complex, low
development drawings, specifications and costs, good know - costs, low know -
requirements how necessity how necessity
impact of currency changes negative postive
purchasing duties high low
price stability unstable stable
storage costs high costs low costs
storage
maintenance costs high costs low costs
difficult, complex, easy,
handling of objects costly, time not complex,
consuming fast
core-capabilities, standard-capabilities,
production complexity of manufacturing difficult, complex, easy, not complex,
high know -how less know -how
Cost need for special equipment
very special standard
and machines
transportation costs high costs low costs
utilization of means of
bad utilization good utilization
transportation
transportation
complexity of logistic
very complex easy, not complex
processes
costs for late delivery high costs low costs
storage and transport
less capable, good capable,
capability
very sensitive not sensitive
(sensitivity of objects)
storage + short, long,
allowable storage times expiration date promptly late expiration date
transportation
packaging costs high costs low costs
size of objects large small
weight of objects heavy light
Quality product product quality high requirements low requirements
length of product life cycle very short very long
requirements for fast
development
technological changes high requirements low requirements
(technological overhaul)
1 day, 1 year,
delivery time short delivery time, 6 month long delivery time,
short distances long distances
Time necessity of JIT / JIS required not required
quickness / urgent needs
very slow very fast,
processing (like services, repairs, overnight
very unimportant very important
delivery, 96h delivery…)
made to order
very important very unimportant
(e.g. length-depending parts)
application-related frequency
very important very unimportant
changes
further on next page...
Step five: Strategic determination 89
147
Table 2: Evaluation of product complexity
147
Own representation, compare Hartmann, H., 2002, p.186; Koppelmann, U., 1997, pp.24ff.; Krokowski, W.
& Sander, E., 2009, pp.24ff.; Arnolds, H. et al., 2010, pp.33ff., p.208; Kerkhoff, G., 2005, p.51, pp.97ff.; Kille,
C., 2011, Modul 7, pp.30ff.; Mind Tools (1+2), 2011; Kraljic, P., 1983
90 Managing global sourcing economically
Own line of action with strategic parts: Own line of action with spot market parts:
main targets: technological work together main targets: exhaust market potentials and
and supply security gain profits
long-term demand trend information / short- to medium-term demand planning
accurate demand forecasting good market data
intensive research of procurement markets intensive verification of objects price components
intensive make or buy consideration (value analysis)
establishment of long-term procurement plans intensive search for international suppliers
risk analysis, scenarios material flows management
establishment of early warning systems in the price/transport rate forecasts
field of material management detailed TCO / target pricing strategies
creation of an emergency plan intensive improving of price-performance ratio
use stocks as “buffer” (play off suppliers / exploitation of full
searching for substitutes or alternatives purchasing- and bargaining-power)
promotion of standardization efforts avoid costs from stocks / try to minimize transport
ensure security of supply and minimize risk, costs
without very negative effects on costs warehouse design and quality assurance at the
development of long-term close relationship supplier
and build up mutual trust stay in touch with substitutes
keep maximum control try to use proven objects also in new products,
purchasing department has to devote which already have been purchased for a long
especially strategic interests on this parts time
high
strategic spot market
A-parts
bottleneck standard
low
0 1 2 3 4 5 6 7 8 9 10
high low
The closer an object
complexity of objects See “Evaluation of
gets to this point, the (=complexity of supply markets / product complexity”
higher supply risks are. supply risks / strategic importance for (table 2)
the business / competitive advantage)
148
Figure 36: Portfolio for determination of a sourcing strategy
148
Own representation, compare Koppelmann, U., 1997, pp.24ff.; Krokowski, W. & Sander, E., 2009, pp.24ff.;
Hartmann, H., 2002, p.186; Arnolds, H. et al., 2010, pp.33ff., p.208; Kerkhoff, G., 2005, p.51, pp.97ff.; Kille, C.,
2011, Modul 7, pp.30ff.; Mind Tools (1+2), 2011; Kraljic, P., 1983; Janker, C., 2008, pp.133ff.
92 Managing global sourcing economically
Target factors
Perfor-
Costs Quality Time Risk Flexibility
mance
1
Sourcing strategy
independency
transportation
technological
for
development
development
purchasing
processing
production
conditions
strategic parts
problems
supplier
storage
product
product
arising
range
differentiation 3 ;4 3 3 3 3 3
strategic 6
make* (core-capabilities) 7
buy* (standard-capabilities) 8
part 9 10 11
modular 12 13 14 15 16 12 17 18 19 20
local** 21 22 23 24 21 21 24 25 21 26 27
global** 21 22 24 21 21 24 25 21
low-cost country** 28 29 30 28 31 30
developed country** 28 29 32 30 28 31 30
single*** 33 34 35 36 37 36 38
dual***
long-term**** (regular supplier) 39 40 39 41 39 42
alone 43 43 44 43 46 45 43 46
sum by buying 1x 1x 3x 1x 1x 1x 2x 3x 1x 1x 2x 3x
(Only white squares have been counted. Buy choosing the preferred strategy "making", there are no effects
on the target factors from all other strategies.)
Solution: In the case of a prefereance for the purchase of the objects, this strategy enables short distances
and hence a short processing time. Finally the sensitive parts do not have to be stored and do not need
complex and expensive transport. Furthermore, due to short development times the company might be able
to withstand the technological pressure. In addition, the customer profits from a large product range and
can get an individual adjustment of the parts. However, due to the high performance requirements the costs
for purchasing increase and there is a critical dependence due to the close cooperation.
Annotations
*mostly make, sometime buy (carefully checking for efficiency, performance and supply security)
**International sourcing is only a good solution if international suppliers which meet the requirements very
well are available.
***attempts should be made to aquire a second or third source --> shift carefully
****up to 10 years
f urther on next page...
Step five: Strategic determination 93
Target factors
Perfor-
Costs Quality Time Risk Flexibility
mance
Sourcing strategy 1
for
independency
transportation
technological
development
development
bottleneck
purchasing
processing
production
conditions
problems
items
supplier
storage
product
product
arising
range
differentiation 3 ;4 3 3 3 3 3
niche 5 5 5 5 5 5
strategic 6
make*(core-capabilities) 7
buy*(standard-capabilities) 8
part 9 10 11
modular 12 13 14 15 16 12 17 18 19 20
local 21 22 23 24 21 21 24 25 21 26 27
global 21 22 24 21 21 24 25 21
developed country 28 29 32 30 28 31 30
single** 33 34 35 36 37 36 38
mid-term***
long-term*** (regular supplier) 39 40 39 41 39 42
alliance 43 43 44 43 46 45 43 46
joint venture 43 43 44 43 46 45 43 46
service provider 47 48 49 50
sum 3x 1x 3x 1x 3x 3x 2x 1x 1x 3x 2x 6x
(Only white squares have been counted.)
Solution: The aim of this strategy is to guarantee supplies, while costs for purchase, as well as excessive
storage and transportation costs should stay in an accessible range. Moreover, the quality and technical
performance should meet requirements over time. In order to achieve these targets, it is practical to
increase purchasing volumes by working in an alliance in order to attain a higher status for the supplier.
However, due to this alliance and by working closely with a supplier, the company is very unflexible when it
comes to changing its supplier.
Annotations
*Make or buy, depending on the market availability and the own capability to produce the product
economically. To guarantee supply, a make-strategy would be less risky.
**search for alternative suppliers
***variable, mostly long-term, but if possible reliable short-term sourcing
f urther on next page...
94 Managing global sourcing economically
Target factors
Perfor-
Costs Quality Time Risk Flexibility
mance
Sourcing strategy 1
for
independency
transportation
technological
development
development
spot market
purchasing
processing
production
conditions
problems
items
supplier
storage
product
product
arising
range
cost leadership 2 2 2 2 2 2
strategic 6
buy*(standard-capabilities) 8
part 9 10 11
modular 12 13 14 15 16 12 17 18 19 20
global 21 22 24 21 21 24 25 21
low-cost country 28 29 30 28 31 30
developed country 28 29 32 30 28 31 30
multiple**33 34 35 36 37 36 38
mid-term***
long-term*** (regular supplier) 39 40 39 41 39 42
alone 43 43 44 43 46 45 43 46
sum 1x 3x 3x 1x 2x 3x
(Only white squares have been counted.)
Solution: As required by spot market items, this strategy has a particularly positive impact on purchasing
costs, risk level and the flexibility, with regard to the choice of suppliers. However, the development costs
increase, because construction (Poka-Yoke) and drawings (English version) have to be established for
international purchase. Especially the transportation costs increase, due to the the large distances and
the impossibilty to utilize the transportation means effectively.
Annotations
*keep low inventories / reduce or don't enter own production
**stay in touch with new suppliers
***varied; typically 12 to 24 months
f urther on next page...
Step five: Strategic determination 95
Target factors
Perfor-
Costs Quality Time Risk Flexibility
mance
Sourcing strategy 1
independency
transportation
technological
for
development
development
purchasing
processing
production
conditions
standard items
problems
supplier
storage
product
product
arising
range
cost leadership 2 2 2 2 2 2
operative 6
buy (standard-capabilities)
8
part 9 10 11
local* 21 22 23 24 21 21 24 25 21 26 27
global* 21 22 24 21 21 24 25 21
low-cost country* 28 29 30 28 31 30
developed country* 28 29 32 30 28 31 30
single 33 34 35 36 37 36 38
mid-term**
alone 43 43 44 43 46 45 43 46
alliance 43 43 44 43 46 45 43 46
joint venture 43 43 44 43 46 45 43 46
service provider 47 48 49 50
sum 2x 2x 1x 1x 1x 2x 2x 1x 1x 1x
(Only white squares have been counted.)
Solution: The aim of this strategy is to handle parts most efficiently. Therefore, one found out that costs
for purchasing and transportation decrease. Furthermore, one should aim at fast processing times, which is
the basis to keep storage costs at a minimum level. Seeing that standard items are established simple
parts, the negative impact of this strategy on development costs and time, as well as on quality and
performance can be seen uncritically. The potential risks should not be overestimated either, since
suppliers can be substituded easily and quickly, despite single- and short-term-sourcing.
Annotations
*Searching for low costs suppliers in the closer environment
**limited; normally 12 months or less
149
Figure 37: Sourcing strategies of the four portfolio fields
149
Self-established figure, compare Koppelmann, U., 1997, pp.24ff.; Krokowski, W. & Sander, E., 2009,
pp.24ff.; Hartmann, H., 2002, p.186; Arnolds, H. et al., 2010, pp.33ff., p.208; Kerkhoff, G., 2005, p.51, pp.97ff.;
Kille, C., 2011, Modul 7, pp.30ff.; Mind Tools (1+2), 2011; Kraljic, P., 1983
96 Managing global sourcing economically
150
Arnolds, H. et al., 2010, p.35
151
Arnolds, H. et al., 2010, p.34
152
Compare Arnolds, H. et al., 2010, p.35; Hartmann, H., 2002, p.187
153
Compare Arnolds, H. et al., 2010, p.35
Step five: Strategic determination 97
Remark: During the establishment of the tools, it became apparent that the consulted
literature does not provide uniform information on the choice of a sourcing strategy in
dependence of the object specification. Krokowski and Sander, for example, recommend
the global sourcing of spot-market parts, while Kraljic would obtain them locally from
multiple suppliers. The same is true for bottleneck items. However, in that case,
Krokowski and Sander would opt for the local, Kraljic for the global obtainment of the
objects. 155 During the establishment of the diagram, one tried to analyze and eliminate
those discrepancies as far as possible. Partly, the own research has contributed to the
decision making for each sourcing strategy. Altogether the differences between the
experts’ opinions show us again how complex this subject is and that, although there are
tools at hand, one should always consider again and test the different strategies with
regard to both plausibility, and effect on the target factors (see figure 35 & 37).
In principle, one finds in literature similar representations to the figure 36. However, these
are very often superficial and they do not show the consequences of the target factors
(see figure 37). An essentially important point of figure 36 is to be mentioned here, seeing
that - in contrary to the consulted literature - the abscissa was exchanged. Consequently,
a point near the zero-point of the coordinate axis indicate a very complex object, while in
154
Most of the listed points were, however, already examined in step 1 „Market analysis“.
155
Compare Krokowski, W. & Sander, E., 2009, p. 26; Kraljic, P., 1983
98 Managing global sourcing economically
literature, such a point is used to represent simple objects. 156 Certainly, the level of
change seems at first very simple. The reason for that is, however, sobering, seeing that
the relation to the BCG-matrix becomes evident (see figure 13 and 14 “market growth –
market share portfolio”), which makes the use of the tool much more understandable.
These relations, as well as typical strategies are explained briefly in the following (see
figure 38).
high
strategic spot market
A-parts
2 1 2 2
purchasing value
B-parts
4’’
C-parts
1 2’ 3
1
bottleneck standard
low
4’
0 1 2 3 4 5 6 7 8 9 10
high low
The closer an object
complexity of objects See “Evaluation of
gets to this point, the (=complexity of supply markets / product complexity”
higher supply risks are. supply risks / strategic importance for (table 2)
the business / competitive advantage)
Figure 38: Typical strategies and proceedings in the sourcing portfolio and relations to the BCG-
157
matrix
156
The contrary is true for an object whose point is far away from the zero-point of the coordinate system. /
Compare Koppelmann, U., 1997, pp.24ff.; Krokowski, W. & Sander, E., 2009, pp.24ff.; Hartmann, H., 2002,
p.186; Arnolds, H. et al., 2010, pp.33ff., p.208; Kerkhoff, G., 2005, p.51, pp.97ff.; Kille, C., 2011, Modul 7,
pp.30ff.; Mind Tools (1+2), 2011; Kraljic, P., 1983
157
See Boston Consulting Group Matrix of figure 13 and 14
Step five: Strategic determination 99
If one considers firstly the light gray line (“––––“), strategic objects can be seen as
question marks, seeing that higher financial means are necessary to be successful on the
market. These financial means are on the one hand used to do some research in
technologies which reduce their difficulty and complexity, and on the other hand, they are
used to find less complex alternatives to the current objects. Both strategies aim at
transforming the current strategic parts (point 1) in future spot-market items (point 2). The
field of the spot-market items is characterized by a high profitability and consequently by
particularly attractive objects. Gained financial means are partly taken to use these
objects in further products, so as to establish them in new markets and finally to increase
further the company’s turnover. Spot market items come close to the so-called stars.
During the following course of the product life cycle, there will be a market saturation and
the market will eventually decline. When numbers of units decline, spot-market items
(point 2) become standard items (point 3). If objects are not to be pushed strategically,
profits have to be made, and products have to be discontinued until point 4’. Sometimes
objects are still needed in single products (e.g. as replacement part of already sold
products) and consequently, they cannot be fully withdrawn from the market. However,
the number of possible suppliers could decline, e.g. due to outdated technologies. Owing
to the worse supply, standard items then become bottleneck items (point 4’’). As a
consequence, those items then have a subordinate market position and higher prices to
guarantee the supply and thus they resemble a poor dog market segment. The light gray
line, which has just been described, only represents a possible strategic order, as it would
be typical of the life cycle of a product.
In comparison to that, the dark gray line (“––––“) represents a further strategy, as it is
very often aimed at by companies. They try to increase the number of bottleneck items
and standard items (point 1), in order to profit from a better bargaining power (point 2).
The number of items can be increased by grouping of similar components, as well as by
using the objects in further products. If in the case of bottleneck items both solutions are
not possible, one should try to replace those by standard items (point 2’).
In general, one should always try to push as many objects as possible to the spot market
during the sourcing process, in order to have as few objects as possible in the other fields,
because the latter ones are more risky and less profitable.
100 Managing global sourcing economically
S
4.8 Step six: Country analysis t
a
r Market
t
In this step, it has to be examined which Economic of
international
sourcing
supply country is most suitable for the S
Competition
158
Compare step 1 to 5 / The most suitable example for the quick change of the supply situation in a country
is the nuclear catastrophe which took place in Japan in 2011.
159
See chapter 4.3.5 “Customer analysis and determination of key success factors” and chapter 4.3.6
„Location of customers and local content regulations“
160
See step 3 “Company analysis”
Step six: Country analysis 101
Company Strategy
Social Technological
Moreover, the choice of a country is very much dependent on the product value and the
cost components, as well as on the product features and the strategic demands for costs,
161
Own representation. Compare Krokowski, W. & Sander, E., 2009, pp.41ff.; Kerkhoff, G., 2005, pp.68ff.;
Arnolds, H. et al., 2010, pp.211ff.; Koppelmann, U., 1997, p.118
162
An evaluation and comparison of the supply countries can be made with the help of an evaluation matrix as
it is represented in table 2 „Evaluation of product complexity“ (Regarding the evaluation matrix, compare also
Krokowski, W. & Sander, E., 2009, p.44). In literature, one finds also several portfolios. See for example the
portfolio of country evaluation in Kerkhoff, G., 2005, p.68
163
In addition to the PESTE-analysis, appendix 16 „The BRIC-states“ represents in detail the nations Brazil,
Russia, India, and China, in order to obtain some information regarding the country choice. Against the same
background appendix 17 represents „The most feared corporate risks by region“, the biggest country-specific
dangers. In order to complete the investigation of the country choice, appendix 18 shows „Germany’s position
in international trade“, an overview of the international trade from the German perspective, in order to
minimize entrepreneurial supply risks, which are for example due to embargos or protectionism.
Step six: Country analysis 103
164
quality, time, risk, performance, and flexibility. The enumerated points influence
considerably the distance between customer and supplier (local vs. global), as well as the
country’s features (low-cost country vs. developed country). With this in mind, a purchase
from China would only be imaginable with regard to costs and logistics expenditure, if,
amongst others, volumes are sufficiently large and processing times are acceptable.
If only costs are to be reduced, the representation of the cost components of step 4
„Product analysis“ would give an important rough indication in accordance to which
category of supply country one should look for. 165 In this context, 80% of companies justify
their decision for global sourcing by the sustainable reduction of their labor costs and
incidental labor costs. However, it has to be noted here that it would be wrong just to look
for a country with a low wage level. Instead, the combination of the wage level, and the
necessary expenditures to use this level, possible risks, as well as possible additional
performances should be taken into consideration. 166
Besides the „first decision criteria“, which have been established in step 1 to 5, a PESTE-
analysis (= second decision criteria) should be carried out, for the simple reason to weigh
potentials up against the risks. 167 The most important criteria for the establishment of a
PESTE-analysis are equally to be found in figure 39. In order to give a first overview or to
avoid comprehension problems, some of these second decision criteria are to be
explained in the following. A complete drawing up of all criteria is, however, not possible in
this piece of work. During the elaboration of the single second decision criteria, Germany
was often set as a reference, or facts were described from the German perspective. The
respective supply country can then easily be set into relation with Germany. If the
headquarters are not in Germany, the specific information has still to be found out with
regard to the example of Germany and is then to be compared to the supply country, and
finally they should influence the decision on a country.
164
Compare step 4 “Product analysis”, step 5 “Strategic determination” (especially figure 35 “Impact of the
sourcing strategy on the target factors”) and Koppelmann, U.,1997, pp.119f.; compare also Krokowski, W. &
Sander, E., 2009, p.40
165
Compare figure 33 “Relation between high cost components, sourcing behaviour and internal effects”.
Compare also figure 32 “Graphic evaluation of the product costs”
166
Kerkhoff, G., 2005, p.67; One has to look at more than just the wage level, when one wants to pursue the
aim to reduce costs by international sourcing. A total cost of ownership consideration is hence necessary (see
Step 9).
167
PESTE is short for political, economical, social, technological and environmental
104 Managing global sourcing economically
10.000.000
8.000.000
5.069.000
6.000.000 4.985.460
3.330.030
0
4.000.000 2.649.390
0
2.174.530 2.112.780
170
Figure 40: GDP (nominal) in millions of USD in 2009
168
Compare Kerkhoff, G., 2005, p.70 / Information can be obtained for example from the federal foreign office.
169
Compare also Lam, Thuy Vo, 2012
170
Own representation based on the information from The World Bank
Step six: Country analysis 105
The agricultural sector makes up 0.8% of Germany’s Gross Domestic Product (GDP),
industry 26.6% and the service sector 72.6%. Their GDP increased by 2.7% in 2007 as
compared to only 1% in 2008. However, one year later, the GDP decreased by -5%. 171
Referring to this chart, one can see that since 1990, particularly China’s economy has
grown by 350 percent. In comparison to that, the share of the OECD has nearly stagnated
over the last years. For more information, chart 42 also represents the countries with the
largest GDP in the world in 2007 and the respective prognostics for 2050.
According to this figure, Germany competes with several big politically and economically
powerful countries. A country’s economic size is the product of the working people in its
population and its productivity. Normally, countries with a big population therefore benefit
from a strong economy. China has 1.3 billion inhabitants, which corresponds to 16-times
Germany’s number of inhabitants. Moreover, outsourcing makes China’s productivity
increase very quickly. Due to both reasons explained above, Germany has already lost its
position of being the world’s third biggest economy to China. Probably in 2050, as
prognostics show, Germany will only be the ninth biggest economy in the world.
171
Data from the Central Intelligence Agency
172
Compare Scholtissek, S., 2008, pp.9ff.
173
Source: Dieter, H., 2008, p.10
106 Managing global sourcing economically
174
Figure 42: Countries with the largest GDP in 2007 and 2050
174
English version of Staffelt, D. & Struck, P., 2008, p.112
Step six: Country analysis 107
Beside the GDP, the public debts essentially determine the economic health and with it
the attractiveness of international sourcing. The German public debt amounts to 73.2% of
the GDP (= 2,437,582 million USD) (see figure 43). Head of public debts are Zimbabwe,
Japan, Saint Kits and Nevis. 175
300
282,6
public debts [percentage % of countries GDP]
250
192,9
200
185
=2.437.582 million USD
154,8
150 (rank 20)
124,4 113,9
110
115,8 113,4
105,1
101
100 85,8 85
82,5
78 77,6
80,9 73,2
77,7 76,8 68,2 66,4
69 66,5 64,8
50
0
Jamaica
Dominica
France
Zimbabwe
Malta
Egypt
Japan
Germany
Greece
Sudan
Portugal
Ireland
Singapore
Saint Kitts and Nevis
Lebanon
Hungary
Iceland
Canada
Austria
Cote d'Ivoire
Israel
Sri Lanka
Italy
Belgium
United Kingdom
176
Figure 43: Public debts in percent of the countries’ GDP
Often, the inflation rate is directly linked to the public debts, as governments try to reduce
their debts in this way. The inflation rate shows how quickly prices fall in a country and
hence how stable and precious the currency is in the respective country, which, in turn, is
also interesting for international sourcing with regard to the exchange rates. According to
this, in November 2010, the German’s inflation rate was 1.5%, and hence relatively low. 177
However, one has to keep in mind that in this case the rate was achieved most of all due
to the recent economical recession in the wake of the worldwide financial crisis.
175
Data from the Central Intelligence Agency
176
Self-established representation based on the information from Central Intelligence Agency
177
Source: Destatis Statistisches Bundesamt
108 Managing global sourcing economically
Germany 100%
Hungary 11,5%
Brazil 9,0%
Poland 8,8%
Mexico 8,0%
Malaysia 6,8%
Thailand 6,4%
Rusia 4,9%
India 3,7%
China 2,6%
However, the purchaser has to be aware of the fact that the expenditure and the risk
during the establishment of new supply structures is the biggest, when labor costs are
low. 180
178
Compare Kerkhoff, G., 2005, p.67
179
English version of Kerkhoff, G., 2005, p.72; Compare Scholtissek, S., 2008, pp.174ff.
Step six: Country analysis 109
Change 1997-2007
GES 1997
Top 10 average 2007
Top 10 average 1997
180
Compare Krokowski, W. & Sander, E., 2009, p.40
181
The productivity is essential to become wealthy; Staffelt, D. & Struck, P., 2008, p.115
182
Staffelt, D. & Struck, P., 2008, p.115
110 Managing global sourcing economically
Change 1997-2007
GES 1997
Average developing countries 2007
Average developing countries 1997
183
Figure 45: GES-values for different economies
183
English version of Staffelt, D. & Struck, P., 2008, pp.116f.
Step six: Country analysis 111
As expected, the most developed countries such as Norway and Sweden achieve the
highest GES-values. All BRIC-states obtain lower GES than the G8 184 . The GES of
Germany and USA are almost equal. Consequently, the productivity of both states grows
similarly on condition of the respective demographic differences. In comparison to the
BRIC-states and the so-called Next Eleven, only South Korea achieves the same scores
as Germany. The other 14 nations are at least two scores behind Germany. 185
Hence, Germany in its role as an important export nation, benefits considerably from the
growth of the BRIC nations. With regard to sourcing, Germany could be notably
interesting after productivity has also been taken into consideration. 186 187
184
without Russia
185
Compare Staffelt, D. & Struck, P., 2008, p.115
186
Compare Staffelt, D. & Struck, P., 2008, pp.118f.
187
Compare in appendix 8 „Local vs. global-sourcing” the subitem “Identification of key technologies and
know-how”.
188
Compare Krokowski, W. & Sander, E., 2009, p.40; Kerkhoff, G., 2005, p.70
189
See in appendix 8, the advantageous usage of fluctuating exchange rates by global sourcing.
112 Managing global sourcing economically
All people in the world show some similarities in their basic behaviors and interests, which
are determined by the human nature (e.g. sleeping). However, they have very different
personalities. The link between both phenomena is culture, which can be defined as a
system of values. Values are present in factors like family, peer group, associations,
religion, economy, education, or politics. Finally, the set of values are influenced by the
values around us, and as a result, individuals can have different beliefs, norms, status,
philosophies, ethic values, backgrounds, taboos, or strategies and structures. The danger
is, however, that only 10% of these values are visible, and about 90% of them are not,
seeing that they are below the “ocean surface” (see picture below).
Values show us what is good or what is bad, and they help us how to do things right.
Attitudes, verbalism, gestures, and contact, phenomena which are all positive and normal
in one culture, might, however, be a taboo in another culture. As a result, culture can
change the message. Consequently, a specific situation can be evaluated differently by
different people, because of their particular and personal values. All these cultural
differences can lead to problems or handicaps in an international cooperation and can so
wreck the common undertaking. Therefore, purchasers who want to source internationally
have to know how to handle the different values and how to make business correctly with
different cultures.
190
Independent elaboration based on the sources Dumetz, J., 2010; Krüger, M., 2010, part 1+2
191
For further information on cultural differences, see Hofstede, Trompenaars und Hall. Other experts are
D’Iribane, Schein, Samovar, Mead, Levis Strauss, Lewis, and Mole.
192
Krüger, M., 2010, part 1, p.61
Step six: Country analysis 113
According to Hofstede, Hall and Trompenaars, cultures can be described on the basis of
the criteria listed in figure 47.
193
Figure 47: Cultural dimensions
The evaluation of the most important cultural dimensions for different countries according
to Hofstede can be found in table 3. The respective cultural dimension is the more
distinctive, the higher the evaluation. The last column in this table shows the cultural
distance in relation to Germany, which was calculated on the basis of the following
formula: 194
¦ ^I `
I ip / Vi / 4
4
2
CD j ij
i 1
Iij represents the index for the cultural dimension i in the country j
Vi represents the variance of the index of the dimension i
p labels the purchaser’s home country (here Germany)
CDj is the cultural distance of the country j to the purchaser’s home
193
Krüger, M., 2010, part 1, p.72 / The signification of the single cultural dimensions are assumed to be known.
194
Kaufmann, L., 2001, p.293
114 Managing global sourcing economically
195
English version by Kaufmann, L., 2001, p.293, with some independent modifications. Own estimation of
cultural attractiveness (medium gray 1; 1 < light gray < 2; dark gray 2)
Step six: Country analysis 115
196
Low cultural distance values indicate a similar culture. In the case of Germany, one
remarks the lowest cultural distance of 0.03 towards Switzerland. In contrast to that, the
highest cultural differences can be found in comparison to Singapore, with a value of 3.24.
At this point, one has to take into consideration figure 5 “Problems and goals on emerging
markets”, which lists cultural difficulties as one of the top problems. Therefore,
international companies may find it less risky and more profitable to source products from
similar cultures, rather than from those which are completely different. If one wants to
source successfully in China, for example, one would have to spend some time on the
cultural differences to this country. However, failures can arise instead of similar cultures.
Therefore, general differences should be well found out and defined in each single case
by getting in touch with the other culture well before doing business with them. One
should get a deep and solid knowledge of the other culture and learn as much as possible
about it. Although stereotypes are bad in a certain way, they might be useful to get in
touch with a culture in the first place. First contacts can be established by reading books
and newspapers, talking to friends and colleagues about a specific culture, participate in
seminars, or traveling. After that it is important to learn from each other.
Regarding the risks of cultural differences, one has to be sure that both cultures share the
same understanding of their future cooperation. Moreover, it is necessary to know about
the other’s attitude of quality (high/low), time (long term or short term thinking) and so on.
One should not be afraid to ask in case of doubt. It should always be absolutely clear what
the other person really wants and what his motivation is. Finally, one should not forget all
good purposes when under pressure. A good job can be done even between different
cultures, but none of the parties should leave a negative impression on the other. So
make sure that you create a good impression on your business partner, which is
necessary for further cooperation.
Further advice for doing business between different cultures:
- Do never do business based on assumptions, seeing that wrong assumptions are
always possible.
- If a person feels uncomfortable, find a place which is comfortable.
- Be open minded.
- Be aware and respect the difference in lifestyle. Cultural ignorance is not
acceptable.
- Culture shock is normal.
- Don’t think in a linear way, but be creative and create a new way to satisfy both
parties. Today’s managers are not afraid to seize opportunities.
196
In literature, similar cultures are grouped to so-called cultural clusters.
116 Managing global sourcing economically
Be aware:
“We don’t see things as they are; we see them as we are.” (ANAIS NIN)
Everything is a matter of perception!
700
67.8% service
600
500 467,0
400
29.7% industry
300
225,5
2.4% agriculture
200 154,2
113,7 101,7
100 75,7 72,4 66,2 53,8 47,3 46,5 46,2 43,5 38,4 37,9
Figure 48: Labor force of the fifteen biggest employable economies and Germanys labor force per
199
occupation in 2009
In comparison to Germany, China and India have a much bigger labor force and, with
regard to this factor, are the world leaders.
197
Compare „Overview of the world economy with focus on Germany (Economical analysis)”
198
Eurostat, 2012
199
Self-established representation based on the information from the Central Intelligence Agency
Step six: Country analysis 117
201
Figure 49: GES-values for education
Among all BRIC-states Russia achieves considerably high education scores. The deficit of
India’s education however is obvious. If India cannot improve the education level of its big
population, it will be impossible to reach its maximum economic growing potential.
Although Germany is among the leaders as far as education is concerned, it must
nevertheless improve its education level continuously, in order not to lose its “only” and
most important resource. 202
200
The GES-value has already been explained in the context of the criteria „productivity“ (Economical
analysis).
201
English version of Staffelt, D. & Struck, P., 2008, p.118
202
Compare Staffelt, D. & Struck, P., 2008, p.117
118 Managing global sourcing economically
203
The indexes are also represented in Kerkhoff, G., 2005, pp.70ff.. Compare also Global Player, 2012;
Global Sourcing Portal, 2006.
204
Compare Schwab, K., 2011, pp.4ff.; World Economic Forum, 2012
205
The ranking of the Global Competitiveness Index 2011-2012 can be found in appendix 13.
206
The Heritage Foundation, 2012
Step six: Country analysis 119
The map below represents the worldwide comparison of the Index of Economic Freedom
2012.
The World
Greenland Finland
(Denmark)
Sweden
Russia
Norway
Canada
Germany Kazakhstan Mongolia
United
Turkey
States China Japan
Algeria Libya
Taiwan
Mexico
Iraq Pacific
Ocean
Nigeria Sudan
Peru Brazil
Pacific Australia
Ocean Indian
Chile Uruguay
Ocean
Argentina
New
Zealand
207 208
Figure 50: Index of Economic Freedom (world view)
207
The Heritage Foundation, 2012; The figure was modified to simplify the understanding.
208
The Index of Economic Freedom (Europe view) is shown in appendix 14.
120 Managing global sourcing economically
210
Figure 51: Corruption Perceptions Index 2011
The representation illustrates that this tedious topic still plays an important role in both
economically highly developed countries, as well as in newly industrialized and developing
countries. 211
209
Transparency International, 2011
210
Transparency International, 2011; A complete representation inclusive the country ranking can be found in
appendix 15. The figure was modified to simplify the understanding.
211
Compare Kerkhoff, G., 2005, p.69
Step six: Country analysis 121
212
Text content taken from Auswärtiges Amt (1+2), 2011
213
See links: http://www.wto.org/, http://www.worldbank.org/ and https://www.cia.gov/library/publications/the-
world-factbook/geos/gm.html
122 Managing global sourcing economically
With regard to the earnings potential India and China, as well as Eastern European states
inclusively Turkey are predestined for global sourcing. 216 A comparison of these trend
markets is established in the chart below.
The represented countries are characterized by their different core competences which
makes it possible to purchase the respective country-specific products cheaply and at a
reasonable quality. The following diagram shows which country is most suitable for which
product.
214
Further and very recommended more detailed information on the supply markets can be found in Kerkhoff,
G., 2005, p.73-94.
215
In addition to this chapter appendix 16 shows the „The BRIC-states“, the most interesting sourcing nations
Brazil, Russia, India, and China in more detail, in order to obtain more detailed information with regard to the
choice of country and most of all in order to understand better the reason why these countries are considered
to be part of the current major procurement markets.
216
Compare Kerkhoff, G., 2005, p.68
217
English version of the figure from Krokowski, W. & Sander, E., 2009, pp.39f. / The statement on the level of
education in this diagram is contradictory to the statements in figure 49 “GES-values for education”.
Step six: Country analysis 123
Country-specific
core competencies
India China
Business Process Outsourcing (BPO) textile industry
pharmaceutical products (generic) shoes
biotechnology automotive parts
information technology / software electronic products
electronic products toys
chemistry tools
cotton iron and steel
leather goods mechanical engineering
silk articles mineral fuels
carpets ball bearings
refined metals simple metal parts
fittings
High-tech products and high quality services Ideal for simple mass products
218
Figure 53: Which country is most suitable for which product
Besides the countries represented in detail above, one has to mention equally the Asian
states Singapore, Taiwan, Korea, Vietnam, Thailand, Malaysia with regard to the major
procurement markets, which are only secondary in the ranking of global sourcing, which
are, however, in the individual case of interest. Furthermore, Japan is notably important
218
English version of the figure from Kerkhoff, G., 2005, p.125 / At this point one has to remark that it is
doubtful if for example ball bearings can be called simple products (see China). In this context, recent own
practical experience with Chinese ball bearings showed that these still have considerable deficits with regard
to quality.
124 Managing global sourcing economically
regarding the high-tech and car industry. 219 In addition to that, North America is an
interesting buying market. In that context, one has to mention Mexico as the door to North
America. 220 What is more, Brazil might become an interesting supply market in the near
future, seeing that the economy and the political situation are about to become more
stable. 221
In comparison to that, regions such as Africa (missing infrastructure, corruption, political
insecurity), Arabian countries (missing infrastructure, political insecurity, religious conflicts),
and South America (bureaucratic obstacles, corruption, crime) are currently rather
uninteresting for global sourcing. Furthermore, Australia is merely interesting in its role as
a supplier of raw material. 222
The current trend markets are subject to change and can alter in the course of the coming
years. For that reason, it is recommended to carry out regular analyses and examinations
of the different economic areas. 223
Remark: In this step “Country analysis” one has to mention finally that the choice of a
supply country is very difficult. “The supply country” as such does not exist, seeing that all
criteria can never be completely fulfilled. That is why China for example, as Germany’s
main trade partner, as well as due to its fast economic growth and the low wages, along
with a relatively good competitive index, would be a perfect supply country with regard to
these criteria. 224 In contrast to that, it is characterized by a high geographical distance,
considerable cultural differences, as well as relatively bad values of economic freedom
and corruption perception. 225 A careful and intensive decision in accordance with the own
importance has hence to be taken into consideration, in order to use potentials to full
advantage and to minimize risks.
219
Compare Krokowski, W. & Sander, E., 2009, pp.39f.
220
Compare Krokowski, W. & Sander, E., 2009, p.39
221
Compare Kerkhoff, G., 2005, p.68
222
Krokowski, W. & Sander, E., 2009, p.39
223
Compare Kerkhoff, G., 2005, pp.67f.
224
Compare figure 81 (Top 7 Countries for German exports and imports in 2009); figure 42 (Countries with the
largest GDP in 2007 and 2050); figure 44 (Comparison of industrial labor costs per hour including social
charges); appendix 13 (Global Competitiveness Index 2011-2012)
225
Compare figure 50 (Index of Economic Freedom (world view)); figure 51 (Corruption Perceptions Index
2011)
SWOT analysis 125
S
4.9 SWOT analysis226 t
a
r Market
t
The SWOT-Analysis (S-Strengths, W- Economic of
international
sourcing
Weaknesses, O-Opportunities, T-Threats) S
Competition
226
The application of a SWOT-analysis is assumed to be known, which is why the tool is only explained
roughly in this paragraph. Compare Sponholz, U., 2010, Lecture 2, p.99, p.146; Wiener, K., 2011, Lecture 1,
pp.37ff.; Bundesministerium des Innern, 2010
227
Compare Bundesministerium des Innern, 2010
228
Compare figure 28 „Elements of a strategic competition analysis”
229
During the application of the method of this research the choice of the strategy (step 5) essentially
influences the selected sourcing country and is hence responsible for the environmental conditions. In the
basic idea of the SWOT-analysis, the choice of the strategy, however, is not included as an input. Basically
the analysis serves more to find the right strategy (output). For this reason the SWOT-analysis is in the inner
circle colored more brightly at the points strategy and country analysis (see figure above to the right), in order
to emphasize them, than in steps 1 to 4.
230
Strengths, weaknesses, opportunities, and threads are here seen as the bordering factors.
126 Managing global sourcing economically
focus on those combinations which can possibly have a strong impact on a company’s
future.
Step 3:
Company
What opportunities might the What risks are we exposed to
-analysis
company miss because of our because of our weaknesses?
weaknesses? Can threats be reinforced
Will our weaknesses be because of our weaknesses?
reduced because of the Can our weaknesses be further
opportunities of the chosen negatively influenced, as a result
Weak- strategy and sourcing country? from the threats of our chosen
nesses strategy and sourcing country?
Step 4: Do new weaknesses arise
189 because of the chosen strategy
Product and sourcing country?
-analysis Which possibilities exist to
reduce our weaknesses together
with the threats?
231
Figure 54: SWOT-analysis
Remark: The SWOT-analysis was not listed as a separate step, since on the one hand, it
can be seen as a summary and illustration of the results of the first 6 steps, on the other
hand, purchase experts say that the SWOT-analysis is theoretically an important and
useful tool, the amount of time and expenditure, however, mostly exceeds the benefit, at
231
Own established figure, based on the information by Sponholz, U., 2010, Lecture 2, p.99, p.146; Wiener, K.,
2011, Lecture 1, pp.37ff.; Bundesministerium des Innern, 2010
SWOT analysis 127
least with regard to international sourcing. 232 If the SWOT-analysis is finally carried out, it
is hence dependent on the respective situation of the sourcing project, on its importance,
as well as on the available time and capacities.
At this point, one might wonder why the SWOT-analysis was not carried out earlier, for
example before the choice of the strategy, or later, for example by including the supplier
and logistics analysis. Frankly speaking, this is possible and sometimes it can even be
more practical. If one however examines this question in further detail, one might come to
the conclusion that, at an earlier stage, there might not yet be enough input in order to be
able to take a well founded decision on issues and mutual relations. In contrast to that, it
would be too late to apply the SWOT-analysis after further steps. In that sense, too much
time and capacity would have already been invested in the respective sourcing process,
and hence, the results of the SWOT analysis might only lead in some rare cases to a
fundamental change with regard to the sourcing decision.
232
Compare „Ten steps to evaluate global sourcing successfully“ in chapter 4.1 for a more detailed approach
to the elaboration of this scientific research.
128 Managing global sourcing economically
S
4.10 Step seven: Supplier t
a
r Market
analysis Economic of
international
t
sourcing
Competition
This step mostly deals with the search S
233
A good and detailed method of supplier selection can be found in Janker, C., 2008, p.32-309.
Step seven: Supplier analysis 129
1
Definition of customer requirements
(Compare figure 15, 16 and 17
“Key Success Factors for
international sourcing”)
Are existing 2 4
suppliers able to produce No
Search for new supplier
the respective
components?
Yes 5 9
Obtain and analyze
3 Supplier not applicable
supplier self-disclosure
Position of Bad
possible suppliers?
6
Good
Undertake supplier audit
No
7 8
Are requirements No Qualification of
satisfied? supplier?
Yes Yes
11 10
Signature of
Qualify supplier
corporate agreement
12
Including new
supplier in pyramid
13
End
14
Step 10 “Profitability of
international sourcing”
234
Figure 55: Flowchart of supplier selection
234
Self-established representation. The source of information relies on experts’ opinions which were uttered
during conversations with purchasers. A more detailed explanation of every single point is deliberately not
done here. For further information compare Janker, C., 2008, p.32-309; Müssigmann, N., 2007, p.45-155;
130 Managing global sourcing economically
The figure shows that the process of supplier selection is mainly dependent on three
criteria, which are described in the following:
Are already existing suppliers able to produce the respective components (Nr.2)?
Before starting an absolutely work intensive and long lasting research of new
suppliers it should be proved if the suppliers with which the company has already
been working are able to produce the respective components.
Do possible suppliers have a good position in the company (Nr.3)?
If this is the case, the next step is to find out which position the possible existing
suppliers have in the own enterprise and which experience has been made in the
past. One then has to ask oneself if one can continue working with these suppliers
or if new ones should be selected. This would depend on five criteria (see figure
below).
IPO’s
International Purchasing
Offices
In accordance with the figure, specialized purchasers as well as IPOs were asked
for advice, experience and recommendations. 236 These experts often have recent
Bösch, M., 2007, pp.64ff., pp.237ff.; Sieber, M., 2007, pp.19ff.; Hofmann, E. et al., 2011, p.56; Akamp, M.,
2012, pp.63ff.; Navigatorconsulting, 2013; Rexar Technologies Sdn. Bhd., 2013
235
Self-established representation. The source of information relies on experts’ opinions which were uttered
during conversations with purchasers. The logical input of supplier ratings and indicators was derived from the
customer analysis and determination of key success factors (chapter 4.3.5), as well as from the consideration
of sourcing strategy impacts (chapter 4.7.2). For further information also compare Rennemann, T., 2007,
pp.125ff.; Müssigmann, N, 2007, p.45-155; Bösch, M., 2007, pp.64ff., pp.237ff.; Large, R., 2009, pp.47ff., p.73,
pp.119ff.
236
IPO’s und specialized purchaser are, if available, also the first contact for selection and acquisition of new
suppliers.
Step seven: Supplier analysis 131
237
Source based on experts’ statements during conversations with purchasers.
132 Managing global sourcing economically
First estimation.
Comment
Accurate
assessment will be
done in step nine.
and
Bargaining Strategic objectives
power of competition
supplier analysis
238
Figure 57: Criteria for evaluating suppliers
238
Own establishment. For further information compare Pfohl, H.-C., 2010, p.54; Rennemann, T., 2007,
pp.125ff.; Müssigmann, N, 2007, p.45-155; Bösch, M., 2007, pp.64ff., pp.237ff.; Large, R., 2009, pp.47ff., p.73,
pp.119ff. / The fulfillment of local content regulations was deliberately not taken into consideration because
this fact is already decisive in step 6 „Country analysis“.
Step seven: Supplier analysis 133
During the selection of suppliers one aims at reducing the number of suppliers to a limited
amount which then undergo the detailed process of supplier analysis and evaluation.
Therefore, at the beginning of the supplier selection, many potential suppliers are
available. With rising information content, the number gradually goes down (see next
figure).
Number of suppliers
new suppliers
Supplier evaluation
and analysis
TCO
Step 10 “Economic of
international sourcing”
Supplier determination
Amount of information per supplier
239
Figure 58: Number of suppliers vs. amount of information per supplier
In parallel to the process described in figure 55, buying samples of suppliers can already
be demanded. Release specimen and initial samples should, however, only be ordered
during the point “requirements satisfied”.
After suppliers signs the corporate agreement and have been included in supplier pyramid,
the preliminary selection is finished. 240
As soon as during the selection process of suppliers, one should take into consideration
the further proceedings of quality development and policy development, as well as
measures in case of deviation from demands of the supplier. After the selection of the
supplier, which is definitely taken in step 10, follows the start of series production and the
discussion of how to put into practice a continuing process of improvement. 241
239
Following Janker, C., 2008, p.36
240
Compare Janker, C., 2008, p.34
241
For more information on the following procedure after the supplier selection, see step 10 „Economic of
international sourcing“.
134 Managing global sourcing economically
Attractiveness of
(P) international sourcing:
Preferred very attractive
suppliers attractive
mostly not attractive
242
Figure 59: Supplier pyramid
242
The structure and the design of the supplier pyramid was taken from Bosch, 2013; Reed, M., 2010; Scholer,
D., 2009, p.9.; GVS Group, 2012; compare also TROX Technik, 2013; Heidelberg Druckmaschinen AG, 2013.
The evaluation of attractiveness of international sourcing was established independently along with
purchasers on the basis of previous experience.
Step seven: Supplier analysis 135
The features of the single cases within the supplier pyramid are explained skeletally in the
following: 243
Preferred suppliers (P)
Performance distinctively above branch average
Technology specialist (T)
Produce/Provide special technologies (products, processes)
Essential suppliers (E)
Potential for P
Particularly in focus
Supplies significant volume
New suppliers (N)
Development of new suppliers
High potential
High competitiveness
Actively eliminated suppliers (X)
Insufficient results and potentials
No visible signs of improvement
Determined suppliers (D)
Specified by the customer
Without new business (W)
Similar to X
Actively elimination (suppliers are not longer needed)
P, T and E suppliers are particularly interesting for international sourcing. Good
experience was made in the past during the cooperation with these suppliers.
Expenditures for qualification and standardization, as well as for acquisition of further
products are low. Companies plan to collaborate with them for a longer period in the future.
Very often those suppliers provide a high purchase volume. The economy of scale effect
which results from this, favors the cost structure (TCO) and hence the amortization of
expenditures. A particularly good know-how is available at T suppliers, which results in an
advantage on the market and hence also over the competitors.
In comparison to that, N suppliers can be interesting for international sourcing. This is,
however, dependent on several factors and has to be examined individually. Such factors
are for example expenditures (TCO) and risks, as well as the planned period of
collaboration.
243
Taken from Reed, M., 2010; Bosch, 2013; compare also Scholer, D., 2009, p.9.; GVS Group, 2012; TROX
Technik, 2013; Heidelberg Druckmaschinen AG, 2013
136 Managing global sourcing economically
X and W suppliers are mostly uninteresting for international sourcing. Their features are to
be seen in contrast to the P, T and E suppliers. Investments in tools and machines which
are made during a short-term cooperation are uneconomical when these cannot be used
in other projects after the termination of the contract. Moreover, the own dislike of these
suppliers to source internationally is often influenced by the bad reputation, due to bad
supply performances with regard to technological performance, quality, and time.
Finally, one has to mention the determined suppliers. These are chosen by the customers
and are hence compellingly necessary. The profitability and their performance, and along
with that also the attractiveness with regard to sourcing is, however, uncertain. Due to the
customer demand it is only “secondary”.
Step eight: Logistics management 137
S
4.11 Step eight: Logistics t
a
r Market
management Economic of
international
t
sourcing
Competition
International logistics represents the S
244
the international context. The task of
O
logistics in that context is to guarantee Logistics
Product
T
the availability of the right product, at the
Supplier
right quantity, in the right conditions, at Strategies
Country
the right place, at the right time, at the
PESTE
right costs, targeted on the right
customer. 245 The introduction to this publication has already shown that the logistical
indexes delivery reliability, order lead time, inventory costs, and transportation costs are
often influenced negatively by missing capabilities for international sourcing. 246 Due to the
complexity of international logistic management this step only concentrates on the most
important points. A detailed and complete examination would provide enough material to
write a further scientific paper especially on this topic. In many cases, anyway, it is
recommended to concentrate on primary sourcing activities (focus on core competences)
and to leave the logistical planning and carrying out to specialized service logistics
providers. Due to their volume and experience, as well as due to their technological
means, they can guarantee an often more flexible, cheaper, and more certain supply of
merchandise. 247 Furthermore, they partly have well conceived emergency plans at hand if
the supply chain is disturbed or interrupted and if delivery times cannot be kept.
244
Krokowski, W. & Sander, E., 2009, p.46
245
Klaus, P., 2002, p.11; Martin, H., 1998, p.2; Kille, C., 2011, Module 2, p.15
246
Compare figure 4 “Impact of low cost country sourcing on a company’s business” and figure 5 “Problems
and goals on emerging markets”
247
Compare Pfohl, H.-C., 2010, pp.53ff.
138 Managing global sourcing economically
differentiate themselves by their products. They do that rather by their logistics and their
services which go with the product, that means delivery service, delivery time and delivery
reliability. 248
Besides the possibility of differentiation, logistics is also responsible for the
competitiveness of a business, since it has to create the necessary framework in order for
the production department to be capable of producing order-relatedly. This hence avoids
unnecessary storage costs and, most of all, a drop in value due to obsolescence of the
products. The necessity for this framework is mostly due to a shortening of product life
cycles and a larger product array. Reasons for that are the fast-paced change and
difference in the customer requests. 249 When it comes to shortened life cycles, only
logistics which is adjusted to the product innovations can guarantee a time-effective
commercial launch and market penetration, which is essential to the amortization of
research- and development expenses. 250
Finally, the area of logistics gets more and more important and along with it expenses
increase due to the capability considerably support a company in its adaption to a new
situation. 251 A business is called adaptable if it is able to profit from market opportunities
by promptly adapting its products and services to customer needs and by reacting rapidly
to market development and emerging problems. 252
With regard to what has been said about the importance of logistics, an opinion poll
conducted in Germany in 1999 has shown that logistics has an effect on the value of a
business. In accordance with that, enterprises which are called logistics leaders owe, due
to the performance of their logistics department, 40% of their market success (growth in
sales), 27% of economic success (ratio of profits to sales) and 27% of the adaptability of
an enterprise to new market developments (adaptability). Logistics is hence an essential
factor for an increased shareholder value. 253
As far as the commercial relevance is concerned, as soon as in the 1990s up to 10% of
the total costs of a company came to the logistics costs. If one specifies according to
countries and branches, this percentage may even be higher. 254 Some surveys even
calculated that the logistics costs on average come to slightly more than 10% of the total
248
Compare Pfohl, H.-C., 1997, p.181; Mathar, H.-J. & Scheuring, J., 2009, pp.25f.; Pepels, W., 2001,
pp.245f.; Wannenwetsch, H., 2010, p.1; Coyle, J., J. et al., 2009, p.53; appendix 4 ”Product positioning
towards the customers key success factors”
249
Compare Pepels, W., 2001, p.245; Coyle, J., J. et al., 2009, p.53
250
Compare Pfohl, H.-C., 2004, p.8
251
Krokowski, W. & Sander, E., 2009, p.46; Compare Pfohl, H.-C., 2000, p.65
252
Compare Pfohl, H.-C., 2000, p.65
253
Pfohl, H.-C., 2004, pp.8f.; Pfohl, H.-C., 2000, p.65
254
Compare Rommel, G. & Brück, F. et al., 1993, p.113; Pfohl, H.-C., 2010, pp.49ff.
Step eight: Logistics management 139
costs. 255 To this day, this value has become firmly established and raised, most of all due
to the above mentioned topics. 256 However, this value should only be seen as reference,
since it can vary according to the company, the branch, and the country. Moreover, the
definition of the logistics costs and their calculation scheme is decisive for the exact
amount. 257
The signification of logistics becomes notably apparent when one looks at the logistics
market in numbers. Since 2006, the German logistics market has been growing
considerably stronger than the GDP and amounts to a total of 205 billion Euros in 2007. In
comparison to that the logistics market in 2008 amounts to 930 billion Euros in Europe. 258
The distribution of logistics expenses in Europe in 2008 is represented in the following
figure. According to this pie chart, the transportation costs make up by far the biggest part
of the logistics expenses. A similar distribution can be observed for Germany.
259
Figure 60: Distribution of logistics costs in Europe 2008
With the help of this distribution of logistics costs, the user gets a first guideline for the
TCO-consideration in step 9, which is useful for a first rough calculation. This distribution
can, however, just as the logistics costs, vary according to country, branch, company, and
necessary services and hence it should be clearly determined for each specific individual
case.
255
Compare Schulte, C., 1999, pp.8f.
256
Compare Pfohl, H.-C., 1997, pp.180f.
257
Compare Pfohl, H.-C., 2010, p.49; Kille, C., 2010, p.94
258
Klaus, P. & Kille, C., 2008, p.2; Compare Wannenwetsch, H., 2010, pp.1f.
259
Kille, C., 2011, Module 3, p.28; Compare Klaus, P. & Kille, C., 2008, p.3
140 Managing global sourcing economically
for relative slight and small cargo for large and highest weight cargo
for highest value and quality cargo for lowest value cargo
for time sensitive cargo for low time-sensitive cargo
Characteristics of different
kinds of transportations
Combination of sea
and air freight Rail freight
chose characteristic from sea and air relatively fast and low priced option
freight (“Twice as fast as the sea freight
and half the price of air freight.”) reliable
large range of weight and value
with regard to its characteristics
roughly between sea and air freight
261
Figure 61: Characteristics of different kinds of transportations
This representation shows that although air freight is the most expensive kind of
transportation, it is also the quickest and most reliable one. It is particularly suitable for
transportation objects which are small and light, which have a high invoiced value of
goods, a high precision, and a time-critical delivery, as well as objects which should only
be exposed to light shaking. Possible air freight might be expensive designer clothing, as
well as electronic components, like printed circuit boards. The transportation time of air
freight is normally 3 to 7 days. 262
260
Compare Krokowski, W. & Sander, E., 2009, p.46
261
Own representation on the basis of information by Krokowski, W. & Sander, E., 2009, pp.46ff.; DHL, 2008;
Kille, C., 2011, Module 4, p.73
262
Compare Krokowski, W. & Sander, E., 2009, p.48; DHL, 2008
Step eight: Logistics management 141
Features and transportation objects of sea freight is to be seen in contrast to air freight.
Mass-produced articles, such as a standard t-shirts or simple steel components, are
examples of sea freight. Common transportation times for sea freight are the following: 263
Asia - Europe 49 days
Asia - North America (west coast) 39 days
Europe - North America (east coast) 27 days
The combination of both kinds of freights, sea and air freight, as well as more or less also
rail freight, is to be seen as an average value in comparison to the advantages and
disadvantages of the first two means of transport.
Costs and delivery times are strongly dependent on the point in time, the quantity, the
goods that have to be transported, the location from where goods are sent out, and the
geographical position of the addressee. In that context, seasonal particularities, such as
Chinese New Year or Christmas can lead to shortness of supplies and increased prices,
seeing that cargo holds and cargo compartments are highly demanded. 264
In order to get an idea of freight costs, some are represented per kg freight from Asia
(Shanghai or Singapore) to Germany (Hamburg or Frankfort) in the following figure.
Air freight:
2.50 – 4.50 USD/kg
1 week
Rail freight: §NJ
No data available
Hamburg 3 weeks
Frankfurt
Combination of sea
and air freight:
2.50 USD/kg
3 weeks Shanghai
Sea until Dubai, then
air freight
Dubai
Sea freight:
0.13 – 0.18 USD/kg
6 weeks Singapore
20’-container
265
Figure 62: Transportation costs per kg freight and transportation times from Asia to Germany
263
Kille, C., 2011, Module 4, p.75; shorter transportation times are given in Krokowski, W. & Sander, E., 2009,
p.47; compare also DHL, 2008
264
Krokowski, W. & Sander, E., 2009, pp.49f.
265
Own representation on the basis of the information by Krokowski, W. & Sander, E., 2009, p.50; DHL, 2008;
compare also Kille, C., 2011, Module 4, p.73
142 Managing global sourcing economically
costs of capacity
lack of flexibility
poor quality
technical problems poor payments
too less quantities
insolvency
border crossing
Capacity
wrong delivery
bottlenecks Delay Receivables scarcity of raw material
inflexibility exchange rates
Procurement capacity
strikes Supply
natural causes Disruption Chain Intellectual integration deepness
war / terrorism Risks property global outsourcing
global markets
Forecast Inventory
inaccurate forecasts
long delivery times
System too less/much on stock
228
bullwhip effect demand uncertainty
fluctuating demand supply uncertainty
266
Figure 63: Supply chain risks
With regard to the listed risks above, the following figure gives an overview of the
terrorism threat conditions in different countries. Furthermore, the 39 major gateway
regions are illustrated. This gateways account for 90 percent of all world trade. 267
266
Own representation on the basis of the information by Sunil, C. & ManMohan, S., S., 2004; Kille, C., 2011,
Module 9, p.19
267
PwC, 2011, p.16 / Included are airports, ports and train stations.
Step eight: Logistics management 143
268
Figure 64: Supply chain risk map – Maritime sea routes and crucial chokepoints
In addition, the diagram represents the bottlenecks of maritime sea routes. One can
gather from that diagram that at least three bottlenecks have to be traversed by ship for
the primary transport routes from China to Germany through the Strait of Bab al-Mandeb
and the Suez Canal. Moreover, there are many areas with a high risk of piracy and
terrorist dangers on this route. If the transport is interrupted at only one point by a hold-up,
bottlenecks, or other risks, the supply chain might collapse. Hence, it is obvious why the
listing and comparison of possible risks during the selection of the means of transportation
is so important.
268
PwC, 2011, p.17; AON, 2012; Kille, C., 2011, Module 9, p.17
144 Managing global sourcing economically
Contract logistics
Courier, Express
General cargo
than truckload
transportation
Bulk logistics
Generel less
Specialized
Air freight
Company
Deutsche Bahn Group AG x x x x x x
DB Schenker Rail x x
DB Schenker Logistics x x x x x
Maersk x x x x
Dampskibsselskabet Norden x
SNCF x x x x
PKP SA x
Rhenus AG x x x
Odfjell Group x
Trenitalia x
Top players in the market
269
A detailed description of each logistics market segment does not take place in this scientific research, since
it is assumed that the reader is already familiar with them.
Step eight: Logistics management 145
Hermes Logistik x
Austrian Post x
Swiss Post x
Gruppo Poste Italiane x
CEVA Group x
Wincanton x
Arvato Services x
Fiege Stiftung x
DP World Europe x
Chep Europe x
Koninklijke --> Vodak x
HHLA x
Eurogate x
Hutchison Whampoa Europe x
PSA Europe x
Associated British Ports x
CMA-CGM x
Mediterranean Shipping (-->MSC) x
Hamburg Süd x
Hapag-Lioyd x
Grimaldi Compagnia die Navigazione x
Panalpina Welttransport x x
Deutsche Lufthansa x
Lufthansa Cargo AG x
Air France-KLM Group x
Bollore x
Cargolux Airlines International x
270
Figure 65: The top players by logistic market segments (2008)
270
Modified form of the representation by Kille, C., 2011, Module 4, pp.39ff.; Compare Klaus, P. & Kille, C.,
2008, pp.8f.; Wannenwetsch, H., 2010, p.2
146 Managing global sourcing economically
4.11.5 INCO-terms
In order to round off the topic of logistics management, this paragraph will explain the so-
called INCO-terms. INCO-terms are uniform contract and delivery conditions which are
accepted worldwide. Those make it possible for the two parties of a sale contract to follow
a standardized procedure in international and national trade business. They handle the
transfer of risk and the payment of transaction costs between seller and buyer. 271 INCO-
terms have to be mentioned explicitly in the contract in order to be valid.
The following figure gives a first overview of the INCO-terms 2010. The buyer’s duties are
listed in bright gray. Changes which have been made in comparison to the INCO-terms
2000 are signed with “New”.
New
EXW FCA FAS FOB CFR CIF CPT CIP DAT DAP DDP
Mode: Mode: Mode: Mode: Mode: Mode: Mode: Mode: Mode: Mode: Mode:
New
Services All All Water Water Water Water All All All All All
Packing Buyer Seller Seller Seller Seller Seller Seller Seller Seller Seller Seller
Loading
Buyer Seller Seller Seller Seller Seller Seller Seller Seller Seller Seller
Charges
Inland
Buyer Seller Seller Seller Seller Seller Seller Seller Seller Seller Seller
Freight
Terminal
Buyer Buyer Seller Seller Seller Seller Seller Seller Seller Seller Seller
Charges
Insurance Buyer Buyer Buyer Buyer Buyer Seller Buyer Seller Seller Seller Seller
Loading
Buyer Buyer Buyer Seller Seller Seller Seller Seller Seller Seller Seller
on Vessel
Freight Buyer Buyer Buyer Buyer Seller Seller Seller Seller Seller Seller Seller
Arrival
Buyer Buyer Buyer Buyer Buyer Buyer Seller Seller Seller Seller Seller
Charges
Duty &
Buyer Buyer Buyer Buyer Buyer Buyer Buyer Buyer Buyer Buyer Seller
Taxes
Delivery to
Buyer Buyer Buyer Buyer Buyer Buyer Buyer Buyer Buyer Seller Seller
Destination
EXW Ex Works CPT Carriage Paid To
FCA Free Carrier CIP Carriage Insurance Paid To
FAS Free Alongside Ship DAT Delivered At Terminal
FOB Free Onboard DAP Delivered At Place
CFR Cost & Freight DDP Delivered Duty Paid
CIF Cost Insurance & Freight
272
Figure 66: INCO-terms 2010
271
ICC Deutschland e.V., 2012; IHK Region Stuttgart, 2012 / One can easily find a lot of information on INCO-
terms on the internet. For this reason this research does not explain INCO-terms in more detail.
272
Commercial and Logistics, 2011; Compare IHK Nord Westfalen; ICC Deutschland e.V., 2012; IHK Region
Stuttgart, 2012
Step nine: Total cost of ownership 147
S
4.12 Step nine: Total cost of t
a
r Market
ownership Economic of
international
t
sourcing
Competition
During the previous steps the market, the S
273
The source of information relies on experts’ statements, which were uttered during conversations with
international purchasers.
274
Compare Hahn, D. & Kaufmann, L., 2002, p.663, p.665 / In Hahn, D. & Kaufmann, L., 2002, p.664
additional information regarding the „characteristics of items for pilot TCO projects“ can be found.
148 Managing global sourcing economically
Inventory costs
Cleaning costs
Handling costs5)
Quality costs4)
Incoming inspection
Freight costs
Currency costs
6) fixed capital during storage
Payment Terms
5) during the complete in-house operations
Order Tooling costs
4) incl. also post-transaction components
Purchasing price
Ordering process2) 3) fixed capital during delivery
Some important and possible ambiguous elements will be explained in more detail on the
following three pages (see figure 68). 276
275
Own representation on the basis of Krokowski, W. & Sander, E., 2009, pp.46ff., pp.59ff.; Krokowski, W.,
1998, pp.62ff.; Hartmann, H., 2002, p.472, p.475; Large, R., 2006, pp.50f.; Arnold, H. et al., 2010, p.213,
pp.398ff.; Oeldorf, G. & Olfert, K., 2004, pp.241f., pp.278f.; Hahn, D. & Kaufmann, L., 2002, p.663, p.666;
TCW Transfer-Centrum GmbH & Co. KG, 2013; Tangram Technology Ltd. 2000, 2010; ISM institute for supply
management, 2013; U.S. General Service Administration; Engel, B., 2009
Step nine: Total cost of ownership 149
Supplier research
Supplier audit
Signature of agreement
This point mostly covers the costs which arise during Step 6 “Country analysis” and in Step 7 “Supplier
analysis”.
Supplier qualification
& development
Before taking advantage of sourcing, especially in low-cost countries, suppliers must be highly trained
with regard to the quality standards (e.g. ISO-certification) and the technical know-how. In addition,
special series start-up costs could arise, which also fall under the costs of supplier development. The
supplier development costs have to be divided by the projected quantities.
planned quantities
required number of tools =
possible quantities per tool
Æ round up result
Payment Terms
Payment terms include mainly the following points:
Payment place:
The payment place is the contractual place of fulfilment of the payment. If this is not covered by a
contract, the residence or place of business of the debtor shall be deemed for payment. (This point is less
important for TCO)
Time of payment:
In general one distinguishes between the payments before, while or after the delivery.
Discounts / default interests / collection expenses
If the customer pays within a specified period of time, discounts can be guaranteed. Otherwise, the
buyer must pay the full amount without deductions (net) or has to expect default interests or collection
expenses even by late payments. In addition, volume discounts, cash discounts, special discounts, or
functional rebates can be given.
The payment terms can also include costs which arise from the use of payment securities, such as the
“Letter of Credit”.
further on next page...
276
A detailed explanation of the „storage“-costs was deliberately left out here.
150 Managing global sourcing economically
Cost calculation:
freight costs per container
freight costs per part =
number of packaging units per container * quantities per packaging unit
costs for sending packaging units back costs for one packaging unit
+ +
quantities per packaging unit quantities per packaging unit
Providing that there are “normal” weight-volume ratios, a rough calculation of the freight costs can be
made by taking 3-4% of the purchasing price for a transportation from Asia (Singapore or Shanghai) to
Germany. (The costs based on an average container rate of approximately 1.600$ per 20’ container FCL and
additional 50% up-front and follow-up costs.) [for more details see Krokowski, W. & Sander, E., 2009, p.50]
Customs duties
Import and export duties must be taken into account in a TCO analysis. The following kinds of customs
duties can be distinguished: Valorem duties fix the tariff bill as percentage of value of goods.
Furthermore, there are specific duties which define the respective duties, for example based on the
weight of the goods. In addition, third country duty rates are possible. These are preferential tariffs due
to associations, preferential, or free trade agreements. With respect to the latter point, one has to
mention that there is an exemption from customs duties within the EU.
Besides, the amount of payable duties is also influenced by supply conditions, transport insurance,
license fees, or discounts and rebates.
For a first rough calculation, 2-10% of the purchasing price can be scheduled as customs duties for the
import of goods into the EU.
further on next page...
Step nine: Total cost of ownership 151
into account.
Quality costs
This category includes the costs which arise due to poor quality, missing quantities, returns, rework,
service operations, field defects, or due to customer complaints and express deliveries for
troubleshooting. In practice, such deviations to the target are expressed in so-called problem supplier
indicators (in German: PLKZ = Problem Lieferanten Kennzahl), which are based on past experience.
Since these indicators are not available for new suppliers already existing indicators from similar
suppliers or the average of country specific suppliers should be used. In addition to the costs
mentioned above, this category equally includes measures for error prevention and quality assurance
measures.
Supplier maintenance
Supplier maintenance costs particularly arise due to regular inspections at the customer’s site. During
these inspections one discusses failures and delayed deliveries, as well as the current situation of
machines, equipment, facilities, and the personnel's know-how regarding quality standards. Hence, an
analysis of the future risk potential is made. Supplier maintenance is also used to refresh the
relationship and to discuss future collaborations. The costs of supplier maintenance is calculated as
follows:
supplier maintenance costs = number of supplier inspections per year * number of persons *
incurred costs per person * percentage of efforts for the supplier
incurred costs per person = flight costs + accommodation cost + subsistence costs + travelling costs
+ wages incl. surcharge + others
In many cases, several suppliers are inspected during one visit trip. Therefore, the percentage of
efforts for each supplier has to be included in the calculation.
277
Figure 68: Detailed information on the TCO components
277
Self-established representation on the basis of Krokowski, W. & Sander, E., 2009, pp.46ff., pp.59ff.;
Krokowski, W., 1998, pp.62ff.; Hartmann, H., 2002, p.472, p.475; Large, R., 2006, pp.50f.; Arnold, H. et al.,
2010, p.213, pp.398ff.; Oeldorf, G. & Olfert, K., 2004, pp.241f., pp.278f.; Hahn, D. & Kaufmann, L., 2002,
p.663, p.666
152 Managing global sourcing economically
S
4.13 Step ten: Profitability of t
a
r Market
sourcing
Competition
Based on the analyses and results of the S
278
For a better understanding, one has to mention here that decisive points, such as the fulfillment of key
success factors, product specifications, and the sourcing strategy, have already been included in step 7
„Supplier analysis“ (see Figure 57 “Criteria for evaluating suppliers”). Hence, suppliers who do not fulfill these
demands in a minimum way, will – at that point – already have been dismissed. In the same way, the
fulfillment of possible local content regulations in the context of the country selection has already been
included in step 6 „Country analysis“ (See Figure 39 “Criteria’s for the country evaluation based on a PESTE
analysis” (especially the first decision criteria)).
Step ten: Profitability of international sourcing 153
Attractiveness
Purchasing of international sourcing:
value vs. complexity Low risks
mostly not attractive can be attractive very attractive and high cost
(high risks and low efficiency) efficiency
very
good
Supplier-related criteria
Step 7:
Supplier
-analysis
Step 9:
TCO
-analysis
very
bad
0 1 2 3 4 5 6 7 8 9 10
very very
High risks
bad Country- and logistic-related criteria good
and low cost
efficiency
243 Step 6: Step 8:
Input Country
-analysis
Logistic
-analysis
279
Figure 69: Managing international sourcing successfully
Remark: The chosen separation in the figure is useful since it reminds the user of the
handling of the SWOT analysis. 280 In that sense, the ordinate represents the strengths
and weaknesses of the supplier including the complete economical consideration. In
contrast to that, the abcissa, shows the relation between opportunities and threats which
result from the respective country-specific conditions of the environment and the
geographical postion.
279
Self-established figure / The evaluation of the criteria has already been carried out in the previous steps.
The steps here have simply to be combined according to their importance. The procedure of grading the steps
according to their importance has already been explained in the previous steps (e.g. in table 2 „Evaluation of
product complexity“ along with the previous explanation). It is absolutely necessary that the country analysis
does not influence the supplier analysis with regard to the elaboration of this diagram, since it would then be
evaluated in a double sense. For this diagram, the country analysis of figure 57 „Criteria for evaluating
suppliers“ has hence to be deleted.
280
Compare chapter 4.9 “SWOT analysis”
154 Managing global sourcing economically
After the primary sourcing process has been finished, a regular controlling system is to be
established. Such a controlling-system is meant to include the examination of country-
and most of all supplier-specific criteria with regard to the required product features over
regular time intervals. Product features can notably change quickly in international
environments due to, amongst others, cultural differences, as well as due to shifting
interests and priorities of the supplier. In practice, exemplary product features such as
quality and adherence to delivery dates can be evaluated and controlled with the help of
established methods like the PLKZ (Problem Lieferanten Kennzahl = problem supplier
index) and the ppm (parts per million). 281 The examination of such supplier performances
can be seen as an early warning system seeing that it shows gradual deteriorations. In
relation to that it is useful to establish emergency plans for possible error scenarios well in
advance, too.
What is more, in addition to the controlling of current performances, it is recommended to
strive for a continuing process of improvement. In some way, this implies also to establish
a respective complaint management. The 8D-report could be taken as example for such a
method which analyses problems in detail, in order to be able to find suitable solutions
which are to avoid that the same problem comes up again.
Besides the current suppliers, the company should equally regularly analyze new
suppliers within the controlling-system. The reason for that is the worldwide growing
competition as a result of globalization and hence the fast-paced development of markets,
which results in ever new chances. In doing so, one gets a good overview of the market
and hence one can profit from the worldwide best suppliers. Moreover, the knowledge on
the market situation is also useful for negotiations with existing suppliers. Both elements
render a future success more secure and thus, this is the reason why the process of
„Managing international sourcing to achieve competitive advantages“ is represented
as a circle and not a straight line. In general, however, benefits and expenditures of the
controlling, as it also has to be done in the primary sourcing process, have to be well
examined, in order to achieve a good ratio.
281
A more detailed explanation of these methods will not be given in this scientific paper.
5 Open points, outlook on further research approaches
and learned topics
This scientific paper has so far given a very detailed overview of the process of
international sourcing. However, there are still many points which have not yet been
explained. The most important points which have still to be explained are listed in the
following: 282 283
Furthermore, during the elaboration it became clear that the literature is rather incomplete,
which results in further research approaches:
Research approach 1: Verification of the product complexity
Table 2 „Evaluation of product complexity“ evaluates the object with regard to
diverse criteria. However, it is not clear what low/high costs, high/low duties,
stable/unstable price stability, easy/difficult handling, small/large size,
light/heavy weight, etc exactly means. Therefore, many laborious evaluations
and weights are carried out which are based more or less on a subjective
opinion and which hence result in an insecure result, most of all due to the
open interpretation. Although scenarios can help partly, they entrain higher
expenditures and finally a considerable risk remains all the same. 285 Therefore,
the single points which explain the product complexity are to be verified and
are to be defined clearly for a comparable representation.
Research approach 2: Product specification vs. sourcing country
Furthermore, the most suitable sourcing country can be represented with
regard to table 2 “Evaluation of product complexity” in dependence of product
specification and requirements. Although a first overview can be gathered from
282
See also chapter 4.7.1 “Potential strategic options”, which lists the sourcing strategies which are not
explained in further detail in this elaboration.
283
In order to be able to exercise successfully international sourcing, the enterprises first have to convince
and motivate their employees for this step. This scientific paper, however, has not yet further explained how
companies ought to proceed, which is why appendix 19 deals briefly with „International sourcing vs. local jobs“.
284
A good overview and general information on that point can be gathered from the CISG (= short for „United
Nations Convention on Contracts for the International Sale of Goods“).
285
The same is true for the key success factors (see figure 15 until 17).
figure 53 „Which country is most suitable for which product“, one still has to
concretize it in dependence of the product features in order to link them
afterwards.
Research approach 3: Selection of a strategy
The selection of a strategy (Step 5) implies several points which cannot be
found clearly with the help of this method. In that sense, costs, quality, and
time factors can be improved by local sourcing due to the good and close
cooperation of the different parties. This, however, is also given by the access
to the worldwide best suppliers. 286 Although a specification of the degree of the
effects per sourcing strategy would be useful, however, it is difficult to be
carried out.
Research approach 4: Calculation of international manufacturing costs
A considerable part of the costs in international business is caused by the
purchase price, which can be derived from the offer of the potential supplier.
However, very often it is not clear on which cost factor the production as such
is based and hence which profits the supplier finally earns. If a calculation of
the production costs was possible, offers could be better negotiated on the
basis of the detailed know-how, and hence better purchase prices could be
made. In order to do that, one would have to represent not only the area
specific wage and energy level, which can be done easily, but also the more
difficult and different international production processes and machine costs
together with the depreciation possibilities. 287
Many topics have been learned in this scientific paper. It is not productive to repeat all
the topics from chapter 1 to the end of step 10. In the following, some important main
topics should, however, be mentioned:
Resources have to be invested in the most profitable and strategically
important objects. The most decisive criteria for this decision are mainly the
market- and competition situation, the further longevity, the product complexity,
and the purchase volume.
Cost reduction is not the only driver of outsourcing. Elements such as quality,
performance, delivery performance, risks, and flexibility also play a decisive
role.
286
For more information, please see appendix 8 „Local vs. global-sourcing”, especially the point “Identification
of key technologies”, as well as at the end of appendix 9 the topic “Integration of suppliers”.
287
This approach is already known. Please see the tool „Spectra perfect procalc“ for more information
(exemplary link on the internet: http://www.tsetinis-partner.com/?gclid=CJqenvDr7a4CFUld3wod1DROKg).
Open points, outlook on further research approaches and learned topics 157
The sourcing strategy is dependent on the company and the product. There is
no universal method.
Companies should concentrate only on their core competences and outsource
the rest.
Outsourcing projects are complex and they contain some risks and dangers. It
is often the case that companies source to quickly and without the necessary
planning, which results at best in an only moderate success, which then again
causes in-sourcing. It is hence necessary to carry out a careful examination of
sourcing in accordance with this method.
Constant performances of suppliers are not self-evident.
Very often a high productivity, a good know-how, and low risks during the
country selection face a low wage level, high subsidies, and attractive markets.
6 Appendix
Table of Appendices
others
(everything
part G part H part I part J part K part L part M part N part O part P part Q part R part S part T <5€)
4,90 € 4,39 € 1,97 € 1,37 € 1,21 € 1,07 € 0,02 € 0,03 € 0,38 € 0,28 € 0,27 € 0,24 € 0,22 € 0,04 € 16,39 €
0,00 €
0,00 €
0,15 € 0,15 € 0,30 €
...further on previous page
97,2% 98,2% 98,6% 98,9% 99,2% 99,4% 99,6% 99,7% 99,8% 99,8% 99,9% 99,9% 100,0% 100,0%
35% 40% 45% 50% 55% 60% 65% 70% 75% 80% 85% 90% 95% 100%
80% of the parts are responsible for 20% of the whole product costs
0,09 0,09
0,06 0,06
0,06 0,06
0,29 0,27
162 Appendix
288
Compare Holger, A., 2010, pp.86ff.; Arnolds, H. et al., 2010, p.21; Kluck, D., 2008, p.38; Oeldorf, G. &
Olfert, K., 2004, pp.94ff.
289
Own representation, compare Holger, A., 2010, pp.86ff.; Arnolds, H. et al., 2010, pp.22f.; Hartmann, H.,
2002, pp.172.ff; Kluck, D., 2008, pp.41ff.; Oeldorf, G. & Olfert, K., 2004, pp.94ff.
Exemplary evaluation of two criteria (ABC-XYZ analysis) in an Excel spreadsheet 163
the cumulative percentage of the purchasing value (see seventh column). Hence, the
percentage of each part is calculated by dividing 100% by the number of parts. The 20
parts from the example result in a percentage of 5% for each part. In contrast to that the
percentage of the purchasing value is calculated by dividing the purchasing value of each
item by the sum of the whole purchase volume (see example 497.276€). The term
“cumulative” means that the percentages of all preceding parts are then added to the
latest item.
In the last step, with the help of these cumulative values, every item is sorted in the
respective ABC-category. 290 In accordance with the example of table 4, the parts O and A
have a percentage of parts of 10% (5% for item O and 5% for the item A) and hence they
make up 76,5% of the purchase value.
If one supposes that the evaluation criterion 1 represents the purchase volume and the
evaluation criterion 2 represents how accurate the prediction of the consumption value of
the parts are, the evaluation would show that the AX-parts are responsible for the
purchase volume of 1 700 000 € and that they have a high accuracy of predication. 291
290
The ABC-categorization is described in chapter 4.6.2 „Product value analysis (ABC-analysis)“.
291
Compare Holger, A., 2010, p.94; Kluck, D., 2008, p.43; Oeldorf, G. & Olfert, K., 2004, p.93
164 Appendix
very attractive
Strategic target market
296
Figure 70: Porter’s three types of positioning strategy
International sourcing is notably interesting along with the pursuit of a cost leadership
strategy. In order to be able to meet the requirements for this strategy, one has to – on the
one hand –select international producers with the lowest total cost of ownership, on the
other hand, one should aim at a high number of items in order to be able to profit from the
292
See figure 15, 16 and 17 ”Key success factors for international sourcing”
293
See step 2 ”Competition analysis”
294
The sourcing behavior in dependence of the targeted aims has already been explained in the figures 15, 16,
17, 33, 35, 36 und 37.
295
Porter, M., E., 2008, pp.71ff.
296
Modification and extension of the figures by Porter, M., E., 2008, p.77; Sponholz, U., Lecture 4, p.274 / The
evaluation of the attractiveness was carried out on the basis of certain considerations together with the
purchase department of a concern.
Product positioning towards the customers key success factors 165
economy of scales. Due to the latter element, the respective purchase volumes, which are
a condition for international sourcing, are available. This high purchase volume again
results in low expenditures per part for international sourcing, which consequently renders
international sourcing economic. What is more, the negotiation position of the own
company towards the suppliers improves.
Differentiation means that the customer is offered an added value in some way. This can
be put into practice by providing a better service, shorter delivery times, or better product
models, e.g. with regard to quality. Although low prices are equally taken into
consideration, they are not central to this strategy. Depending on what the customer’s
requirements look like, international sourcing can be attractive or not (compare figure 15,
16, and 17). In most cases one sources with this strategy in regions (local or global) which
are specialized in the respective requirements and hence which can notably well fulfill
these requirements. Such kinds of regions are often to be found in developing countries.
A niche-strategy is generally characterized by a focus on a limited part of the market and
hence a lower number of competitors. This strategy is based on the premise that a
company can reach its limited strategic goal more effectively and efficiently than
competitors which are to be found in the larger competition. 297 All the same, one aims at a
differentiation or cost leadership strategy with the respective consequences on
international sourcing. The difference is, however, that due to the focus on a niche a low
amount of customers and hence a lower sourcing volume is underlying to the whole
procedure. The attractiveness of international sourcing is here very much dependent on
the market attractiveness (market size, market growth, life time,…) as well as the exact
customer requirements. The combination of a differentiation strategy in a niche segment is
often unattractive for international sourcing.
With regard to the profitability of invested resources, the worst case would be if neither a
cost leadership nor a distinctive differentiation is reached during the strategic positioning
(see figure below).
297
Porter, M., E., 2008, p.76
166 Appendix
Return on
investments
Differentiation Cost leadership
Stuck in the
middle
Market share
Figure 71: Relationship between market share, positioning, international sourcing and return on
298
investments
298
Figure taken from Porter, M., E., 2008, p.81 / The evaluation of the attractiveness with regard to
international sourcing is based on personal considerations and discussions with experts of the purchase
department of a concern.
Operative vs. strategic sourcing 167
299
Compare Kerkkhoff, G., 2005, pp.102ff.; Hartmann, H., 2002, pp.58ff.
300
See appendix 6 until 11
168 Appendix
301
Compare Koppelmann, U., 1997, p.63
Make or buy 169
In conclusion, the best way to take a make or buy decision is to keep those things which
one can do better on one’s own (core competences) and to outsource the rest. 302
Consequently, the production of the respective product is always made by the company
which can offer this service at the lowest price, the best performance (quality, delivery
time,…), along with the lowest risks (sustainability and guarantee of delivery). 303
At this point one has to mention the advantage of low fixed costs and investments in case
of an external production. 304 In contrast to that, one has to consider the possible loss of
know-how to competitors and a possible dependence on suppliers, which generally
speaks in favor of in-house production. 305 Further criteria which influence the make or buy
decision are listed in the figure below. In contrast to the sourcing strategies in other
chapters, these points here have been noted in tabular form and have not been
elaborated in detail (see figure below). The reason for that is that the accent was to be put
on the capabilities. Further consequences are interesting to know, however they do not
really influence the make or buy decision, since they are subordinate to the capability
focus.
Sourcing
Make Buy
strategy
Capabilities Core Key Standard
saving the suppliers profits no capital commitment through
Most important for the make or buy decision
302
Compare Nicklisch, G., 2006, back cover (book); Lockström, M., 2007, p.14; Koppelmann, U., 1997, p.63;
Hartmann, H., 2002, pp.207f., Arndt, Holger, 2010, pp.153ff.
303
Compare Oeldorf, G. & Olfert, K., 2004, p.334; Hartmann, H., 2002, p.211
304
Compare Hartmann, H., 2002, p.42, p.212; Arndt, H., 2010, pp.154f.
305
Hartmann, H., 2002, p.208; Arndt, H., 2010, pp.155f.
170 Appendix
M
environmental projection, tariffs,
...further on previous page
good access to raw material,…)
advantageous usage of
supplier's good relations with
subcontractors
close cooperation and short utilization of foreign know-how
distances between and expertise
production and development utilization of others property
acquisition of own production rights
Quality know-how focused problem solving due to
responsibility in one hand specialization
reduces the search for working with the latest
culprits of errors technologies
faster response to errors
elimination of transportation elimination of deadline
times bottlenecks in one’s own
more accurate monitoring of production
Time
deadlines shorter development times and
processing times due to
specialization of suppliers
prevent supply bottlenecks lower risks at low incoming
by loss of suppliers (remedy orders (lower fixed costs)
by multi-sourcing) diversification of risk by
avoidance of monopolies and distribution to several suppliers
dependencies (e.g. natural disasters, strikes,…)
confidential treatment of the lower risks through inefficient
existing know-how ahead of product developments and bad
Risks the competition demand forecasts
confidentiality of new no risk of erroneous or improper
developments means of production
prevention of forward
integration of suppliers
no risks with exchange rates
no transportation problems
e.g. through bottlenecks
own capacity utilization access to foreign capacities and
(machines and personnel) professionals
Capacities avoidance of capacity
bottlenecks through multi-
sourcing
306
Figure 72: Factors influencing the make or buy decision
306
Own representation on the basis of the information by Koppelmann, U., 1997, p.62; Hartmann, H., 2002,
pp.206ff.; Arndt, H., 2010, pp.153ff.
Part vs. modular sourcing 171
Conceptual definition
Modular sourcing, in contrast to part sourcing, is characterized by the fact that complex,
prefabricated modules or systems, and not individual parts and components are bought
from suppliers. 307 The distinction between part and modular sourcing is visualized in the
following representation.
assembled
parts components modules product
308
Figure 73: Part vs. modular sourcing
Modules are delimitable units as far as construction, manufacturing and logistics are
concerned. They are also replaceable unities, whose components are joined physically
and which are characterized by a high frequency of interaction between these
components. 309 Some examples of modules are dashboards, seat and chassis-systems,
which the car manufacturer then only has to integrate into his products. 310
307
Compare Arnolds, H. et al., 2010, p.202; Kluck Dieter, 2008, p.25; Wolters, H., 1995, p.72; Wannenwetsch,
H., 2010, p.172; Schulte, G., 2001, p.435; Bichler, K. et al., 2010, p.38; Janker, C., G., 2008, p.27;
Schönsleben, P., 2011, p.86; von Eicke, H. & Femerling, C., 1991, p.31
308
Own representation following Wolters, H., 1995, p.77; von Eicke, H. & Femerling, C., 1991, pp.33f.;
Ruppert, T., 2007, p.23, p.151; Ebel, B. et al., 2004, p.73; Schönsleben, P., 2011, pp.84f.; Schulte, C., 1999,
p.236
309
Klug, F., 2010, p.119; Ruppert, T., 2007, p.25; Hünerberg, R. et al., 2009, p.107
310
Compare Werner, H., 2010, p.150; Voigt, K.-I., 2008, p.192; Bichler, K. et al., 2010, p.38; Schönsleben, P.,
2011, p.84
172 Appendix
specificity of the objects and hence a smaller necessity of a good know-how. 311 In contrast
to that, a change of the supplier during the process of modular sourcing would cause high
costs due to the strong cooperation and mutual commitments between the partners. This
is why a change of supplier is normally to be avoided. 312 Moreover, purchase costs are
lower, due to the outsourcing of individual parts, since the goods which have to be
acquired from the supplier have a lower value added share. Even possible scale effects of
the module-supplier and decreasing order processing cannot amortize them. 313
Risk: Besides the purchase costs, one would also have to mention the know-how for the
production of the modules, since this remains in the own enterprise. Consequently, the
risk that know-how and targets are known by competitors is low, since the disclosure of
the product structure and the production methods, as it has often to be done in case of
modular sourcing, is not necessary in case of part sourcing. Hence, there is also a lower
danger of forward integration of the suppliers. 314 Due to the fact that the main part of the
value creation chain and the know-how stays with the product manufacturer also the risk
that one overestimates the capabilities of the supplier and hence the risk of performance
weaknesses in development, manufacturing and logistics is low. 315
311
Compare Arnolds, H. et al., 2010, p.205; Arnolds, H. et al., 2013, p.207; Bichler, K. et al., 2010, p.39
312
Compare Werner, H., 2010, p.152; Arnolds, H. et al., 2013, p.207; Bichler, K. et al., 2010, p.39
313
Compare Wolters, H., 1995, pp.95ff.
314
Compare Bichler, K. et al., 2010, p.39; Janker, C., G., 2008, p.27; Meierbeck, R., 2010, p.364
315
Compare Meierbeck, R., 2010, p.364
316
Compare Arnolds, H. et al., 2010, p.205; Schulte, G., 2001, p.435; Klug, F., 2010, p.120; Arnolds, H. et al.,
2013, p.207; Bichler, K. et al., 2010, p.38; Janker, C., G., 2008, p.28; Werner, H., 2010, p.150
317
Compare Arnolds, H. et al., 2010, p.205; Klug, F., 2010, p.120; Wannenwetsch, H., 2010, p.173; Bichler, K.
et al., 2010, p.38; von Eicke, H. & Femerling, C., 1991, p.73
318
Compare Arnolds, H. et al., 2013, p.207; Müller, M., 2000, p.13
Part vs. modular sourcing 173
the development activities, seeing that the single companies can, on the one hand,
specialize in their competences and, on the other hand, can now further develop their
modules as early and as independently as possible from one another. 319
Modular sourcing strategically resembles single sourcing, due to the low number of direct
suppliers and the necessary close cooperation with them (see figure below). 320
5.
6.
7.
8.
9.
Modular-sourcing
1.
2.
second-tier supplier
module-
3. supplier own company
4.
5.
6.
one
7. supplier
8.
9.
321
Figure 74: Change of the supplier structure due to modular sourcing
Therefore, modular sourcing also reduces the company’s complexity. This can be
explained by the lower number of objects which have to be purchased, as well as by
319
Compare Arnolds, H. et al., 2010, p.205; Klug, F., 2010, p.120; Meierbeck, R., 2010, p.364; Müller, M.,
2000, pp.51f.
320
Compare Arnolds, H. et al., 2010, p.203; Wannenwetsch, H., 2010, p.165, pp.172f.; Klug, F., 2010, p.119;
Schulte, G., 2001, p.435; Voigt, K.-I., 2008, p.192; Arnolds, H. et al., 2013, p.205; Bichler, K. et al., 2010, p.38
321
Self-established representation; compare Wannenwetsch, H., 2010, p.174; von Eicke, H. & Femerling, C.,
1991, p.34; Schulte, G., 2001, p.434; Werner, H., 2010, p.151; Arnolds, H. et al., 2013, p.206; The figure
shows that each module supplier has several suppliers of second degree behind him (=second-tier supplier).
These suppliers can again integrate other suppliers, which results in a pyramid-shaped structure of the
supply chain, which comprises first-, second-, and third-tier-suppliers. Compare Schulte, G., 2001, p.435;
Arnolds, H. et al., 2013, pp.205f.; Bichler, K. et al., 2010, p.38; Werner, H., 2010, p.151; Ebel, B. et al., 2004,
p.74
174 Appendix
simple logistics processes in the own enterprise. In addition, the supplier has the sole
responsibility for the production of the modules, as well as often the quality control. Hence,
production costs go down, most of all assembly costs 322 and, if necessary, the control of
the goods received might be omitted. 323 The own depth of performance is reduced and in
case of problems there is only one single contact person in charge. 324 Consequently, due
to modular sourcing, the own enterprise can put its focus on its real core activities, and the
manufacturing of image-products, as well as the final assembly, and the marketing. 325
The higher complexity of the modules, along with the sourced chain of added value,
influences the purchase volume and has then consequences for the ABC-analysis. 326 327
Hence, the purchaser’s position improves internal and external to the company due to the
higher purchase volume and the necessary better technical and economic know-how. 328
All the same, costs within the purchase department (e.g. personnel costs) often go down,
owing to the lower number of variants and the lower number of direct suppliers, as well as
connected to this the reduced supplier acquisition and supplier care. 329
What is more, the modular product structure reduces the processing time seeing that, due
to the use of the single modules in different finished products, one can produce the
modules before the placing of an order by the customer. So, when an order is finally made,
the modules on stock have only to be assembled. 330 Besides the reduced processing time,
modular product arrangement has the positive effect that defective components can be
replaced more easily, faster and more cost-effectively. 331
Risks: A further advantage of the modular sourcing strategy is that fixed costs and capital
commitment are reduced, e.g. by lowering the number of personal and machines, due to
the renunciation of one’s own production, which results in lower risks for the own
enterprise. Risks are lowered even more, owing to the fact that the invoiced value of
322
Compare Schulte, G., 2001, p.435; Voigt, K.-I., 2008, p.192; Arnolds, H. et al., 2013, p.205, p.207; Bichler,
K. et al., 2010, p.38; Janker, C., G., 2008, p.27; Werner, H., 2010, p.150; Ebel, B. et al., 2004, p.73;
Meierbeck, R., 2010, p.364; Hünerberg, R. et al., 2009, p.107
323
Compare Werner, H., 2010, p.152; Hünerberg, R. et al., 2009, p.107
324
Compare Wannenwetsch, H., 2010, p.165, p.172; Arnolds, H. et al., 2013, p.205, p.207; Wolters, H., 1995,
p.71, pp.92f., pp.95ff.; Klug, F., 2010, p.117, p.120; Meierbeck, R., 2010, p.364
325
Compare Arnolds, H. et al., 2010, p.203; Arnolds, H. et al., 2013, p.205; Werner, H., 2010, p.152;
Meierbeck, R., 2010, p.364
326
Compare Arnolds, H. et al., 2010, p.203; Arnolds, H. et al., 2013, p.205; Ebel, B. et al., 2004, p.72
327
See Step 4 „Product analysis“ and Step 5 “Strategic determination”
328
Compare Arnolds, H. et al., 2010, p.203; Arnolds, H. et al., 2013, p.205
329
Compare Wannenwetsch, H., 2010, p.173; Arnolds, H. et al., 2013, p.205
330
Compare Meierbeck, R., 2010, p.364; Mayer, R., 1993, pp.156ff.; Hünerberg, R. et al., 2009, p.107
331
Compare Hünerberg, R. et al., 2009, p.107
Part vs. modular sourcing 175
modules is lower than the invoiced value of a finished product. Scrapping costs due to bad
planning lead therefore to lower losses.
Flexibility: Since one is able to assemble cheaply a relatively high number of different
finished products from a comparatively low number of modules, due to the use of the
same interfaces, the producer has a higher flexibility. 332
Others: Modular sourcing often pursues logistical goals, such as just-in-time or just-in-
sequence supplies. The supplier has therefore to be at a low distance of the client. 333
One condition for modular sourcing is a close relation between the involved enterprises. 334
Due to the mutual dependence of both partners in the case of modular sourcing, it is
obligatory that the legal, informational and organizational framework is regulated. 335
Transportation and storage costs: It cannot be clearly said if transportation and storage
costs are advantageous or disadvantageous. On the one hand, a reduced number of
suppliers should result in lower transportation costs, on the other hand, modules can
cause higher transportation costs, due to a higher fragility, more required space, and
lavish fixing in comparison to single items. With regard to storage costs, modules are
presumably cheaper to store than the finished products, however they are more
expensive than single items. 336
The future trend is more and more to opt for the modular sourcing strategy. 337
332
Compare Meierbeck, R., 2010, p.364; Hünerberg, R. et al., 2009, p.107
333
Compare Wannenwetsch, H., 2010, p.173; Schulte, G., 2001, p.435; Werner, H., 2010, p.151; Meierbeck,
R., 2010, p.364
334
Compare Werner, H., 2010, p.152; Arnolds, H. et al., 2013, p.207; Bichler, K. et al., 2010, p.39
335
Compare Schulte, G., 2001, p.435
336
Werner H. assumes that freight charges will be reduced due to a low distance between the module supplier
and the client. Compare Werner, H., 2010, p.152
337
Compare Krokowski, W. & Sander, E., 2009, p.22
176 Appendix
Conceptual definition
Local sourcing means that one purchases from suppliers which are located in short
distance from the purchaser’s site. In that case there is no cross-border trade. 338
In contrast to that, global sourcing implies that trade between the supplier and the
customer is done on international level. 339 That means that source and addressee of the
flow of goods are located in different countries and the product has to cross borders on its
way from the supplier to the customer. 340 341
338
Compare Hartmann, H., 2002, p.188; Arnolds, H. et al., 2010, p.206; Krokowski, W. & Sander, E., 2009,
p.22; Wannenwetsch, H., 2010, p.167; Werner, H., 2010, p.152; Pepels, W., 2004, p.1050
339
Compare Arnolds, H. et al., 2010, p.206; Krokowski, W. & Sander, E., 2009, p.22; Wannenwetsch, H.,
2010, p.169; Werner, H., 2010, p.152; Pepels, W., 2004, p.1050
340
Compare Arnolds, H. et al., 2010, p.206; Pepels, W., 2004, p.1050
341
In literature one might also find the terms national or domestic sourcing respectively. This is the case if the
site of the company and the supply sources are in the same country, however not in the immediate vicinity.
Hence, there is no border-crossing trade in this case. However, this distinction is not taken into consideration
in this academic research. Compare Arnolds, H. et al., 2010, p.206; Krokowski, W. & Sander, E., 2009, p.22;
Wannenwetsch, H., 2010, p.169; Werner, H., 2010, p.152
342
Compare Arnolds, H. et al., 2010, p.207; Hartmann, H., 2002, p.188
343
Compare Arnolds, H. et al., 2010, p.207
344
Compare Arnolds, H. et al., 2010, p.207; Hartmann, H., 2002, p.188; Arndt, H., 2004, p.153;
Wannenwetsch, H., 2010, p.168; Werner, H., 2010, p.153; Pepels, W., 2004, p.1050; Schulte, C., 1999, p.230
Local vs. global sourcing 177
company might be forced to fall back upon cost-intensive means of transportation via air
freight.
Risk: What is more, local sourcing avoids risks which arise during a cross-border
purchase. Especially the following risks might come up during international purchase: 345
Higher supply risk due to logistic problems (the risk that delivery dates are not
respected due to delivery to a false address or due to force majeure, is in general
the higher the longer the distance from the supplier to the customer. Force
majeure implies here most of all growing climatic risks).
Cost risks of the respective country (What will be the future development of wages,
energy prices, rates, etc?).
Higher risk of bad quantities and quality costs (in case of global sourcing, mistakes
can only be rectified with a certain loss of time).
A higher control risk results from greater distances (necessity of formalized
processes, which are subject to considerable disruptive factors, e.g. language
barriers).
Risks of constant performance criteria (level and reliability are often less constant).
Risks due to different cultures (different values and behavior, higher risk of the loss
of know-how,…).
Negative effects of currency fluctuations.
Political risks.
Low legal security and higher rate of criminality.
As a consequence, the risk potential decreases along with shorter distances, seeing that
planning is easier, the time preceding the planning is also reduced, bad planning has less
consequences, and corrections can be made with lesser delay. 346 The basis of local
sourcing is therefore the highest possible supply security at the time when a certain
product is needed. 347
Besides the risks mentioned above, one should equally consider the mental barrier which
might cause a failure of business. Barriers due to missing knowledge of the respective
culture and language can be avoided by offering special training to the employees.
However barriers due to negative experience and prejudices, or simply due to patriotic
attitudes are only hard to avoid. 348 Not only can local sourcing avoid that risk, but it can
even cause a better image and position of the purchaser in its municipality or region,
345
Compare Koppelmann, U., 1997, p.68; Hartmann, H., 2002, p.189; Arnolds, H. et al., 2010, p.207;
Wannenwetsch, H., 2010, p.168
346
Koppelmann, U., 1997, p.68
347
Compare Hartmann, H., 2002, p.188; Arnold, U., 1996, pp.1866f.
348
Koppelmann, U., 1997, p.68
178 Appendix
seeing that local sourcing always implies the creation of workplaces. If a company takes
global sourcing into consideration and hence might evoke job cuts, the municipality might
approve tacitly of own wishes and requirements in order to convince the company to stay
in the home country. 349
Product range (flexibility): Besides the already named more flexible quantities and the
possibility to order and make changes at short notice, local sourcing often serves as a
basis for the guarantee of many product variants and customer-specific options. 350 Owing
to the fact that companies aim at fulfilling the points mentioned above in the best possible
way, they not rarely establish just-in-time or just-in-sequence supplies. A condition for this
method is however that local suppliers are available or that a potential provider is willing to
create a site at a small distance from the customer’s location. 351
Supplier integration: Moreover, local sourcing provides good conditions for intensive
cooperation on different areas of the value analysis, Kaizen, simultaneous engineering,
quality control, and allows to profit from cost reducing potentials in the added-value chain
by target costing. Furthermore, meetings which are called at short notice for the
discussion of unexpected problems do not present difficulties to both partners of local
sourcing. 352
349
Arnolds, H. et al., 2010, p.208
350
Compare Kluck Dieter, 2008, p.29
351
Compare Arnolds, H. et al., 2010, p.207; Hartmann, H., 2002, p.188; Wannenwetsch, H., 2010, p.168;
Werner, H., 2010, p.153
352
Compare Hartmann, H., 2002, p.188; Arnolds, H. et al., 2010, pp.207f.
353
Compare Kluck Dieter, 2008, pp.28f.
354
Compare Arnolds, H. et al., 2010, p.207
Local vs. global sourcing 179
and low energy costs lead to cost savings. 355 The above mentioned location advantages
are thereby mostly to be found in low-wage countries. 356
Regarding the cost comparison between local and international purchase, one still has to
take into account the time factor, since one has to make sure that the sum of the purchase
cost of the respective sourcing strategy will also be kept low in future years. 357 In that
context, exchange rates might mostly be subject to considerable fluctuations which could
have negative effects on the cost calculation. By dividing up the purchase volume
between several countries with different currencies, these fluctuations can be better
regulated; most of all when taking advantage of current exchange rates. 358
Risk: Besides the cost criteria, one also has to consider the risk factor. Global sourcing
can reduce entrepreneurial risks due to the fact that the companies can choose different
suppliers in a multitude of countries with different access to raw materials, which
minimizes dependencies and guarantees the supply of materials and goods. The
international mix of the supplier spectrum furthermore increases in some way the
enterprise’s flexibility, seeing that fluctuating unforeseeable market requirements can be
met by accessing capacities which are used differently worldwide. Moreover, sales risks
can be reduced due to the easier entry of new markets. Useful for that step might be
already carried out country analyses and current relations to local suppliers. Vice versa,
when a company is entering into new markets, outsourcing of value-added shares in this
country is even absolutely necessary if there are local content regulations which have to
be fulfilled. 359
According to Kopplemann, global sourcing more and more tends towards single
sourcing 360, which is mostly the case when the purchase volume is too small to be split up
on different suppliers. In that case, some of the above mentioned points for the reduction
of the risk by sourcing globally can be lifted and a local sourcing would then be the less
risky solution. This means that the advantages of global sourcing have to be compared to
355
Compare Arnolds, H. et al., 2010, p.209; Hartmann, H., 2002, pp.188f.; Wannenwetsch, H., 2010, pp.167ff.;
Werner, H., 2010, p.152; Pepels, W., 2004, p.1050; Schulte, G., 1996, pp.418f.; Schulte, C., 1999, pp.229f.;
Knolmayer, G. et al., 2000, p.52 / See also low-cost country sourcing vs. developed country sourcing
356
Compare Hartmann, H., 2002, p.189
357
Compare Koppelmann, U., 1997, p.68
358
Compare Arnolds, H. et al., 2010, p.209; Hartmann, H., 2002, p.189; Wannenwetsch, H., 2010, p.169;
Werner, H., 2010, p.153
359
See chapter 4.3.6 „Location of customers and local content regulations“
360
Compare Koppelmann, U., 1997, p.68
180 Appendix
the increasing purchase risks, with growing geographical, legal-political, and cultural
distance. 361
Others: A further positive effect of a targeted international purchase is that companies
might express their pleasure that their corporate philosophy and their culture are marked
by globalization and cosmopolitanism. Global sourcing can, however, equally influence
the image in some other ways. 362 In that sense, a foreign enterprise which sources in
Germany might benefit from the seal of quality “Made in Germany”.
Global sources of supply are sometimes used simply strategically, in order to stimulate the
competition on the domestic oligopoly or monopoly markets. In this way, local suppliers
can generate better results regarding quality, delivery time, price, performance, or
innovation. 363 The aim of this procedure is to work with local suppliers in order to profit
from all the advantages that go along with them, such as a faster processing time and
lower transportation risks, but at the same time to get all that at the costs of global
conditions.
In general one has to mention that just because of global competition global sourcing is
essential for the business venture, seeing that it is a necessary procedure when the
company wants to reach and secure its entrepreneurial success potentials. 364
361
Compare Arnolds, H. et al., 2010, pp.209f.; Koppelmann, U., 1997, p.68; Hartmann, H., 2002, p.189;
Schulte, G., 1996, pp.418ff.; Wannenwetsch, H., 2010, p.170; Schulte, C., 1999, pp.230ff.; Werner, H., 2002,
p.98
362
Compare Arnolds, H. et al., 2010, p.210
363
Compare Arnolds, H. et al., 2010, p.209; Werner, H., 2010, p.153
364
Compare Arnolds, H. et al., 2010, p.207
365
Compare Hartmann, H., 2002, p.189
366
Compare Arnolds, H. et al., 2010, pp.208f.; Arnold, U., 1996, p.1867
Local vs. global sourcing 181
worldwide experts in order to reach one’s targets in the most productive and cost-effective
way. In addition to that remark, one should also consider Koppelmann’s point of view:
Hence one could deem global sourcing as more advantageous than local sourcing, under
the pretext of having access to worldwide technology professionals and despite the loss of
possibility of a closer cooperation. However, it became apparent how difficult the
technological aspect during the selection of the geographical scope is. This is the reason
why the end of this chapter dedicates a separate sub-chapter to the topic of „Identification
of key technologies and know-how“.
Finally, the selection of the geographical scope of a sourcing strategy is also influenced by
the fact that the use of worldwide available supply sources and resources is easier for big
367
Koppelmann, U., 1997, p.68
368
Compare chapter 2 „Differences and impacts of global sourcing”
369
Compare also „Identification of key technologies and know-how“ at the end of appendix 8.
182 Appendix
multinationals than it is for smaller and average corporations. 370 The reason for that is that
the corporations can, amongst others, fall back upon experience from local international
purchase offices (IPOs) or local subsidiaries. Moreover, a large company can more easily
afford the expenses for international sourcing due to the larger purchase volume.
370
Compare Arnolds, H. et al., 2010, p.207
371
Compare for an opposite view „Integration of suppliers“ at the end of appendix 9.
372
This section is a summary of Ferdows, K., 1997
Local vs. global sourcing 183
Owing to the fact that companies can provide from specialized areas, ten industrialized
countries have received half of the foreign direct investments in 1994 and hold two-thirds
of the worldwide accumulated stock of foreign direct investments.
Finally, companies which do not practice global sourcing, either through their own or
external production, would miss opportunities to collect and adopt the expertise that other
regions have to offer.
Conceptual definition
Single sourcing deliberately aims at reducing the supply sources for an object to a single
one. 373 In comparison to that, multiple sourcing implies the supply of an object from
several suppliers. 374 Dual sourcing can be classified in between these two strategies,
since, in contrast to single sourcing, one can find two supply sources. 375 The aim of this
strategy is to profit from the advantages of both single and multi sourcing while, at the
same time, risks should be kept low.
373
Compare Krokowski, W. & Sander, E., 2009, p.22; Knolmayer, G. et al., 2000, pp.52f.; Wannenwetsch, H.,
2010, pp.164f.; Voigt, K.-I., 2008, p.190; Östring, P., 2004, p.26; Klaus, P. & Krieger, W., 2008, p.513
374
Compare Krokowski, W. & Sander, E., 2009, p.22; Voigt, K.-I., 2008, p.189; Östring, P., 2004, p.26; Klaus,
P. & Krieger, W., 2008, p.513
375
The dual-sourcing was not further examined here, compare Krokowski, W. & Sander, E., 2009, p.22; Voigt,
K.-I., 2008, pp.191f.; Klaus, P. & Krieger, W., 2008, p.513
376
Compare Wisner, J., D. et al., 2012, p.61; Voigt, K.-I., 2008, pp.190f.; Wannenwetsch, H., 2010, pp.164f.;
Krampf, P., 2012, p.33; Compare for further information regarding the negotiation power figure 23 „Entry
barriers of new competitors“ and figure 26 „Criteria influencing the bargaining power of buyers”
377
Compare Wisner, J., D. et al., 2012, p.61; Voigt, K.-I., 2008, pp.190f.; Wannenwetsch, H., 2010, p.165 /
Also the capital commitment can be reduced, especially, if just in time (JIT) or just in sequence (JIS)
concepts could be established. Central to these concepts is to eliminate waste, which save costs too.
Referring to this, compare Ungson, G., R. & Wong, Y.-Y., 2008, p.231
378
Compare Wisner, J., D. et al., 2012, p.60; Voigt, K.-I., 2008, pp.190f.
Single vs. multiple sourcing 185
partners. 379 What is more, objects, as a rule, are permanently improved by this sourcing
strategy. 380
Supplier integration: A disadvantage of this intensive, long lasting cooperation is,
however, that the partners become very dependent from one another. This kind of
dependence is difficult to reduce and connected to high efforts, due to the specifically
developed products and the relations and cooperation between the different businesses.
To be more precise, joint investments and the exchange of staff are often made during the
cooperation. 381 A resolution of the common business activity is hence linked to large risks,
because the supplier has customer-specific know-how. 382
Others: Finally, one would rather opt for single sourcing if the objects are less
standardized and complex, which needs the specific know-how and innovations of the
best supplier, as well as close relationship with them. 383 Companies, which opt for single
sourcing, tend to the differentiation strategy. 384
The conditions for a successful single sourcing include a thorough pre-analysis of the
supplier, intense negotiations, a contractual obligation of the supplier for the complete
product life cycle, an early implication of the supplier in the development of the product
and a coherent encouragement of the supplier. 385
Typical examples of single sourcing are the aviation and automobile industry, where,
amongst others, jet engines, engines, gearing mechanisms, seats and cockpits are
delivered by the same supplier. 386
379
Compare figure 18 “International sourcing function and Taguchi’s loss function”
380
Compare Voigt, K.-I., 2008, pp.190f.; Wannenwetsch, H., 2010, pp.164f.; Krampf, P., 2012, p.33
381
For further information regarding the exchange of stuff compare at the end of appendix 9 the point
„Integration of suppliers”
382
Compare Voigt, K.-I., 2008, pp.190f.; Wannenwetsch, H., 2010, pp.164f.
383
Compare Wisner, J., D. et al., 2012, p.60; Wannenwetsch, H., 2010, p.165.; figure 36 „Portfolio for
determination of a sourcing strategy”
384
Compare Voigt, K.-I., 2008, pp.190f.; Wisner, J., D. et al., 2012, p.60; See also appendix 4 „Product
positioning towards the customers key success factors”
385
Wannenwetsch, H., 2010, p.164; Compare also Ungson, G., R. & Wong, Y.-Y., 2008, p.231
386
Wannenwetsch, H., 2010, p.165; Compare also Ungson, G., R. & Wong, Y.-Y., 2008, p.231
186 Appendix
prices. 387 However, transfer costs go up due to the higher amount of suppliers. In that way,
transportation costs increase if an object is provided by several suppliers and at the same
time if the amount of products is not large enough to fully make use of the means of
388
transportation. This phenomenon, however, does not completely contradict the
reduction of supply costs, but it is strongly dependent from the distance between the
customer and the suppliers, as well as from the complexity of the object. 389 Besides the
steady reduction of production costs, the increasing competition forces the suppliers to
permanently improve their product quality and technological performance. As far as the
quality of suppliers is concerned, one has to make sure that the respective objects
provided by the different suppliers are of identical quality. 390
Risk: Multiple sourcing might avoid possible supply risks. The logic is to avoid
overdependence on one supplier by being able to fall back upon several suppliers at the
same time. 391 In addition, the strategy of multiple sourcing avoids an emergent market
power of individual suppliers through greater competition between suppliers. 392 Therefore
raising prices or lower quality is rather improbable. Furthermore the risk of missing
innovations is reduced, since multiple suppliers, compared to only one supplier, usually
have more information about market conditions, new product developments and new
product technologies. This is especially important if the product has a short product life
cycle. 393
Flexibility: Multiple sourcing with its independence and its short delivery relations results
in low exit barriers. 394 But also during daily business, the segmentation into different
suppliers permits a higher flexibility. This is due to the fact that fluctuations in demands
can be better balanced by a reasonable usage of supplier capacities. Besides the higher
387
Compare Voigt, K.-I., 2008, p.189; Wisner, J., D. et al., 2012, p.61; Wannenwetsch, H., 2010, pp.164f.;
Ungson, G., R. & Wong, Y.-Y., 2008, p.230; Krampf, P., 2012, p.32
388
Compare Wisner, J., D. et al., 2012, p.61; Voigt, K.-I., 2008, p.189; Klaus, P. & Krieger, W., 2008, p.513
389
Compare Ungson, G., R. & Wong, Y.-Y., 2008, p.230; Inderfurth, K., 1998, p.204; See local vs. global
sourcing
390
Compare Voigt, K.-I., 2008, p.189; Krampf, P., 2012, p.32
391
Compare Voigt, K.-I., 2008, pp.189f.; Wisner, J., D. et al., 2012, pp.60f.; Östring, P., 2004, p.26;
Wannenwetsch, H., 2010, pp.164f.; Ungson, G., R. & Wong, Y.-Y., 2008, p.229; Krampf, P., 2012, p.32;
appendix 9 “Distribution of risk” and “Scarcity of supply”
392
Compare Voigt, K.-I., 2008, pp.189f.
393
Compare Voigt, K.-I., 2008, p.190; Wisner, J., D. et al., 2012, p.61; Ungson, G., R. & Wong, Y.-Y., 2008,
p.229
394
Compare Voigt, K.-I., 2008, p.190; Ungson, G., R. & Wong, Y.-Y., 2008, p.230; Wannenwetsch, H., 2010,
pp.164f.; Krampf, P., 2012, p.32; See also figure 24 “Connection between entry and exit barriers and
returns”
Single vs. multiple sourcing 187
flexibility, this also has positive effects on the storage at the buyer, as well as at the
supplier. This again leads to a lowering of costs. 395
Others: The reason for the usage of multiple suppliers stems from the inability of any one
supplier to provide the necessary volumes to buyers. 396 All in all, this sourcing strategy is
practical when one deals with standardized goods of low complexity. Otherwise the
danger of too high expenditures for order preparations and processing, as well as the
acquisition of suppliers becomes too high.
During the selection of the supplier related sourcing strategy, one observes that the effect
on the objects plays in both cases, single as well as multiple sourcing, a subordinate role.
The reason for that phenomenon is that both methods aim at an improvement of the
objects with regard to their price, their quality, and their technical performance, even
though both strategies do that in a different way. Single sourcing achieves these goals
due to the long-term and intensive cooperation, as well as the use of economies of scales,
while multiple sourcing does this by increasing the competition pressure between the
suppliers.
In the following, some points are explained in more detail. They deal with both the
geographical (local vs. global), as well as the supplier-related (single vs. multiple) sourcing
strategy. Hence a better comprehension and a higher sensitivity for important topics are
achieved, even if single subtopics might be repeated in a similar way.
395
Compare Krampf, P., 2012, p.32
396
Ungson, G., R. & Wong, Y.-Y., 2008, p.230
397
Kerkhoff, G., 2005, p.39
188 Appendix
398
Compare figure 63 “Supply chain risks”
399
Compare EMFIS.COM, 2011; Kautz, H., 2011; Lee, F., 2011; Röttger, M., 2011; Frankfurter Allgemeine
Zeitung, 2011; Rain, A., 2011
Single vs. multiple sourcing 189
400
SQMP is a method for establishing suppliers.
401
Compare principal – agency theory
402
Compare “Identification of key technologies and know-how” at the end of appendix 8.
403
See also figure 1 and 2
404
Compare Loch, C., H. et al., 2007, p.45-61
190 Appendix
view on failures. Furthermore, Faurecia’s resident engineers, for example, are responsible
for all kinds of problems which might come up with regard to their seat products.
Therefore, Audi does not lose time while searching for the problems and writing a long
report on it for the supplier. The resident engineers take immediately care of it. Such
resident engineers equally improve TCQ during the development of new problems. If Audi
for example wants to reduce the costs of the car’s seats, the resident engineer has a
better understanding of the supplier’s production processes and hence knows exactly
what can possibly be made, or rather which product design is necessary to achieve the
lowest price. Therefore, the simultaneous engineering team SET, which includes mostly
members of the customer then provides from the participation of the resident engineer.
Another advantage of resident engineers is that customer and supplier speak the same
language. Due to their daily cooperation the resident engineer knows much better what
the customer really wants to express by his or her often unclearly formulated requirements,
such as “more comfort”.
The second important point is dissemination of standards. The Audi-Faurecia cooperation
still serves as an example here. Faurecia in its role of the seat supplier for Audi has
established the same order system, the same racks, and the same quality system. This
makes the daily work for and with Audi more comfortable, while at the same time it
reduces TCQ. For example, the same order system makes it easy for Audi to order seats
and Faurecia gets this order in real time. Audi does not lose time because they do not
have to get in touch with them, start a communication and wait for a reply. Due to the
order system, furthermore, orders are already sequenced by Faurecia in accordance with
Audi’s wishes. Time consuming re-sorts are therefore not necessary. Owing to the same
racks, time and costs can be saved, since seats do not have to be loaded and unloaded
for several times. In accordance with the dissemination of standards, the most important
thing is, finally, that both partners have the same idea of quality. The fact that they both
have the same quality systems and guidelines, Audi can decrease the failure rate and
handle quality problems in an efficient way. 405
The third point to improve the customer-supplier relationship and along with that to reduce
TCQ is an open communication and trust. Generally, customers expect from their
suppliers that they are immediately informed in case of delivery problems. Audi, for
example, would have to stop its production line and finally would face a high revenue loss
if Faurecia is not able to deliver seats as a result of, for example, a natural disaster. It is
illogical for Faurecia to say cheekily “Hey you get the order in two days”. Therefore, an
open communication on the problem, which is based on a mutual confidence, works like
405
Compare Loch, C., H. et al., 2007, p.45-61
Single vs. multiple sourcing 191
an early warning system, which is very important for the customer to be able to react
quickly and to save TCQ.
Of course, these are only some examples and there are further methods to improve TCQ,
such as monthly customer reports on failures, failure identification (e.g. through FMEA),
and the solving of problems well in advance. One thing is sure, however, a close
customer-supplier relationship can reduce time, cost and quality. But, creating such a
relationship needs a lot of time and enormous efforts, which is the reason why very often it
is not possible to have multiple suppliers.
192 Appendix
Conceptual definition
Changing suppliers are characterized by a relatively short cooperation (short-term). The
company prefers to change its supplier for the respective object and purchase it from
someone else after a certain time. One condition for the choice of a short-term
cooperation is that there are several acceptable suppliers on the market. In comparison to
that, if one opts for a regular supplier, one sources the object for a long period (long-term)
at the same supplier.
In contrast to the supplier-related sourcing strategy (single vs. multiple sourcing), this
chapter does not focus on the number of suppliers, but it concentrates rather on the
duration of the cooperation. Of course, the two sourcing strategies “changing supplier”
and “multiple sourcing”, as well as “regular supplier” and “single sourcing” do have some
points in common.
406
See also multiple sourcing in appendix 9
407
Compare Arnolds, H. et al., 2010, p.225
408
Compare Arnolds, H. et al., 2010, p.224
Time horizon (changing supplier vs. regular supplier) 193
The strategy of changing suppliers is only then practical if one deals with large supply
volumes and if one places orders only after long time intervals. The most fitting example
for this would be the supply of drive technology for the opening and closing of sluice gates
in shipping. The frequency of new orders per customer is very low. One reason for that is
that the customer, here the department for water management of the respective region,
only has a few sluice gates. On the other hand, the drive technologies in the sluice gates
only have to be changed after several decades. The order volumes, however, are very
large, due to the high requirements on corrosion, sealing, pollution, security, maintenance
possibility, and longevity. Hence, a new call for tenders would be logical, since the
department for water management would then be informed about current market
conditions and it could thus benefit from the currently most profitable suppliers. A further
example might be big machines and sites in industries.
One might have to criticize with regard to the time horizon that in literature one cannot find
clear indications what is meant by short-term, mid-term, and long-term time intervals.
409
Compare Arnolds, H. et al., 2010, p.224
410
Compare Arnolds, H. et al., 2010, p.225
411
Compare Arnolds, H. et al., 2010, p.225
194 Appendix
With regard to the supply strategy, one can increase one’s market position towards a
supplier by being in supply cooperation by adding up the respective purchase volumes of
the different partners. The companies can so benefit from cost savings on development,
purchase, and transportation, since besides the better negotiation power, they also profit,
most of the time, from economies of scales. In the same way, dependent on the
cooperation’s focus, one can require a better quality or a better technological development
from the supplier. The larger supply volume also results in the possibility of different
strategy variants, such as global sourcing and multiple sourcing and at the same time it
reduces several risks for single companies. 414 Risks can also be reduced by purchasing
possibly necessary tools and equipment collectively from the supplier. Hence, one can
test the acceptance of one’s product on the market relatively cost-effectively and in case
of failures, one only loses the part which one had invested before.
Disadvantages would be most of all the longer process times and the inflexibility. Changes
and wishes necessitate frequent and intensive discussion and negotiations, which can
extremely slow down the decision-making. What is more, the own enterprise might agree
to compromises and it might then not achieve its interests in the best possible way.
Moreover, very often the founding of cooperation implies considerable expenditures and
efforts. It might not only be difficult to find possible partners, but one might also have
412
The distinction between joint venture and alliance, as well as their features, is considered to be basic,
which is why these topics are not further dealt with in this scientific research.
413
Compare Koppelmann, U., 1997, p.69
414
See global sourcing and multiple sourcing (appendix 8 and 9)
Sourcing implementation (alone vs. joint venture vs. alliance vs. service provider) 195
some difficulty in matching the individual interests, defining of processes, rights and
obligations, as well as in elaborating possible contracts and secrecy agreements.
As an alternative to cooperating on the basis of an alliance or a joint venture, one might
also ask a service provider to take care of the object purchases. Service providers are
here purchase offices, which are specialized in the purchase of objects and to whom one
might hand over the responsibility to purchase the respective objects. Although one
reduces one’s own added value, and the service provider makes earnings too, however,
this might often lead to cost savings. This is mostly due to economy of scale and economy
of scope effects. In that case, for instance, means of transport could be used to their full
capacity and hence the number of journeys can be reduced, which would then lead to cost
savings. What is more, costs can also be reduced due to the fact that not seldom the
service provider has a multitude of worldwide suppliers at hand which can supply
relatively easily and quickly at good conditions. Hence, great expenditures on country-
analyses and supplier acquisition do not exist. Supply risks can also be reduced since the
service provider very often can fall back upon several suppliers. However, the own
dependence on the service provider is increasing. 415
415
Compare also paragraph „Single vs. multiple sourcing“ (appendix 9). The points explained there are in
principle identical to those for the selection of a service provider. Compare also the paragraph „Make or
buy“ and „Part vs. modular sourcing“ (appendix 6 and 7).
196 Appendix
416
Appendix 12: Characterization of strategic sourcing items
The following figure shows how objects are characterized in the respective fields. The
representation is based on figure 36 “Portfolio for determination of a sourcing strategy“.
Strategic parts are characterized by: Spot market items are characterized by:
complex parts (most critical items) standard parts / established products
high-value materials and objects (low complexity, not critical items)
short allowed period of storage cheap materials and objects
high storage and transportation costs possible long periods of storage
high tool costs low or not available storage and
difficult manufacturing transportation costs
high logistical requirements tool costs per part mostly low or not
(JIT/JIS/needs-based planning) available
high technological and quality specifications manufacturing is mostly easy
necessity of high know-how low logistical requirements
high supply risks (natural scarcity,…) low technological and quality specifications
low number of suppliers low know-how necessity
(monopolistic structures) low supply risks
necessary good contact, close relationship high number of suppliers
and common arrangements close relations and arrangements are not
exchange of suppliers is only possible with required
significant efforts and costs simple and efficient exchange of suppliers
long replacement time short needed replacement time
high bargaining power of suppliers (parts are mostly on suppliers stock)
(dependent from suppliers) low bargaining power of suppliers
(suppliers can be played off against each
other for price reduction)
high service degree low service degree
purchasing value > 1 Mio.€ purchasing value > 1 Mio.€
high impact on business high impact on business
A-parts A-parts
Æ Accordingly, strategic parts are the top Æ Accordingly, spot market items are simple
innovative products, which are connected to products on the bottom performance level
a high degree of novelty and the required which makes low prices possible.
upper level of performance, but also to risks.
Strategic parts are also called key products Spot market items are also called leverage
items
Bottleneck items are characterized by: Standard items are characterized by:
similar characteristics as strategic parts, similar characteristics as spot market parts,
however lower purchasing volumes however lower purchasing volumes
low profit impacts low impact on business
C-parts with very high supply risks C-parts without supply risks
production-based scarcity high administrative efforts
very high bargaining power of suppliers standard parts are unified within or
(parts are unimportant for the supplier Æ between companies
very high purchasing costs)
416
Own representation, compare Koppelmann, U., 1997, pp.24ff.; Krokowski, W. & Sander, E., 2009, pp.24ff.;
Hartmann, H., 2002, p.186; Arnolds, H. et al., 2010, pp.33ff., p.208; Kerkhoff, G., 2005, p.51, pp.97ff.; Kille, C.,
2011, Modul 7, pp.30ff.; Mind Tools (1+2), 2011; Kraljic, P., 1983
Global Competitiveness Index 2011-2012 197
417
Appendix 13: Global Competitiveness Index 2011-2012
417
Schwab, K., 2011, p.15; The figure was slightly changed and enlarged for a better understanding
198 Appendix
418
Appendix 14: Index of Economic Freedom (Europe view)
Europe
418
The Heritage Foundation, 2012; The figure was slightly modified for a better understanding
202 Appendix
419
Transparency International, 2011; The figure was slightly modified for a better understanding
Corruption Perceptions Index (CPI) 2011 from Transparency International 203
204 Appendix
The latter point, for example, implies that all four countries have wage costs which
correspond only to 2-9% of the wage costs of a German worker. 422 Therefore, the
outsourcing of “simple”, wage-intensive work steps from Germany to one of those
countries might be possible. 423
On the other hand, BRIC-states do have booming economies. 424 That is the reason why,
as a rule, the danger of a supplier’s insolvency, as well as mutual economic dependence
is lower, in comparison to a supplier from economic weak regions. 425 426
Moreover, the still
unsatisfied markets there can, along with the fast-paced growth and the potential market
volume, be interesting for the distribution of one’s own products. 427 What is more, the
influence of these countries in the world will increase, due to their economic power. 428
First class information of suppliers on country-specific strategies and procedures will
hence be useful for one’s future success, most of all under the aspect of the worldwide
economy by networking due to globalization. 429 In order to be more precise, one has to
mention that as a result of the constellation of the global networking, country-specific
420
Compare chapter 4.8.3 “The current major procurement markets”
421
Not all of the four countries have a good know-how, large resources, and a high economic potential yield.
For a more detailed representation, see the explanation for the respective country on the following pages.
422
Compare figure 44 “Comparison of industrial labour costs per hour including social charges”
423
This procedure has currently been put into practice. Hence, for example, many German companies leave
the IT-activities and services to subsidiaries in India.
424
Compare figure 42 „Countries with the largest GDP in 2007 and 2050“
425
Compare, chapter 4.8.1, especially the explanations in the sub-point “Overview of the world economy with
focus on Germany (Economical analysis)”
426
With regard to the economic dependence, for instance, the complete corporation may not exceed a
turnover of 50% according to internal rules and regulations (compare chapter 4.10.1. „Supplier selection
process“). It is less probable that the company reaches this percentage if the supplier – due to the economic
boom – finds further purchasers (customers) in the same country.
427
Compare chapter 1.2 “Driving factors behind globalization” / A further keyword would here also be the
fulfillment of the local content regulation which were explained in chapter 4.3.6 „Location of customers and
local content regulations“. In order not to be repetitive, they were not mentioned again in the elaboration.
428
Compare also Lam, Thuy Vo, 2012
429
Compare introduction of chapter 1 “Globalization”
The BRIC-states 205
crises, for example, might have consequences on the worldwide economic climate and
hence on the own turnover. Thanks to early predictions, one can better decide on certain
measures, such as the reduction of the production volume and the storage costs, and
one’s own company is hence better prepared for future challenges. 430
The following chart includes an overview of all the countries indicated above.
BRIC
Germany Brazil Russia India China
Space
0,36 8,5 17 3,29 9,6
[million km²]
Inhabitants
82 201 139 1.173 1.330
[million people]
average 44,3 28,9 38,5 25,9 35,2
0 - 14 [%] 13,7 26,7 14,8 30,5 19,8
Age
15 - 64 [%] 66,1 66,8 71,5 64,3 72,1
65 [%] 20,3 6,4 13,7 5,2 8,1
Unemployment rate of the
7,5 8,1 8,4 10,7 4,3
labour force [%]
GDP [billion USD] 3.339 1.574 1.232 1.237 4.985
GDP growth rate [%] -4,7 -0,2 -7,9 7,4 9,1
Public debts of GDP [%] 73,2 59,5 8,3 57,3 16,9
agriculture 0,8 6,1 4,7 17,1 10,3
GDP per
industry 26,6 25,4 32,9 28,2 46,3
sector [%]
services 72,6 68,5 62,4 54,6 46,4
Inflation rate [%] 1,5 4,9 11,7 10,9 -0,7
431
Figure 75: Overview of the BRIC-states in comparison to Germany 2009 / 2010
432
Brazil
From 1964 until 1985 Brazil was ruled by military dictators. After that, it suffered from the
biggest debts in the world and a high number of bankrupt state-owned companies. The
base for new economic increase was created in 1985 by implementing a democracy and
by fighting continuously against corruption and over-indebtedness. Since 2000, the
economy has increased sustainably and has even achieved a growth rate of 4.2% during
the financial crisis in 2007. The growth however is limited by the country’s inadequate
infrastructure. The connections between economically important geographical places via
430
The contrary is true for times of economic boom. According to this, for instance, storage and production
capacities can be build up in advance in order to satisfy the customer needs in the best possible way and
therewith to support the own success.
431
Personally established representation; data taken from Central Intelligence Agency
432
Summarized content taken from Scholtissek, S., 2008, pp.66ff.
206 Appendix
streets, railroads, or communication networks are at present still very bad. Only 12% of
Brazil’s streets are asphalted. In comparison to that, India has 48%, China 81%, and
Russia 84% of asphalted streets. Moreover, the electricity network is overloaded due to
the growing requirements in industry and private households. About 49.4 billion Euros
annually would be needed to improve the infrastructure over the next years. It is not sure,
however, if Brazil will be able to afford these investments. Resulting from the bad
infrastructure the country’s supply security is critical, e.g. because of electric power
outage, which must be considered in international sourcing processes.
However, in comparison to that, the country’s sourcing attractiveness increases due to the
available high values of natural resources, such as iron ore. Furthermore, high amounts of
water power can be used as an economic source, which can be one future solution for the
electric problem. Goods such as coffee, sugar, cacao, and tropical fruits, as well as
massive investments into agricultural development make Brazil the second biggest
exporter of agricultural products. In addition to that, Brazil has a high percentage of
presently unused acreage, double the size of Germany. Thus, over the next years, Brazil
could rise and become the biggest food exporter in the world. Moreover, some Brazilian
companies have already today upgraded their product range from acre fruits and
slaughter meal to pizza, salami or other nutritional products.
The population doubled between 1960 and 2006 and will expectedly grow by 30% until
2050. Although between 1998 and 2003 25 million inhabitants escaped from poverty,
Brazil still suffers from a high percentage of poor people and almost the biggest share of
social problems in the world, which also might critically influence supply chains.
433
Russia
Russia has the biggest gas resources in the world. The increasing demand on resources
and energy therefore ensures that it is part of the world’s most important economies and
sourcing regions. The government benefits from the country’s good status and threatens
other countries to impose a delivery stop. Furthermore, Russia profits considerably from
its direct contact to fast increasing economies, such as Poland, the Czech Republic, and
Rumania.
New fiscal reforms and reduction of government functions serve as an excellent economic
basis. Incomes gained through taxes are invested in future projects and are used to
promote high and advanced technologies. The nanotechnology and the improvement of
the value chain in converting resources are only some examples. Moreover, investments
in social systems, such as the pension and healthcare sector, are meant to increase the
433
Summary, data taken from Scholtissek, S., 2008, pp.72ff.
The BRIC-states 207
purchasing power of its inhabitants and with regard to sourcing it decrease risks through
social unrests.
Its population decreases by 0.4% per year. Similar to the USA, Western Europe, and
Japan the country is therefore afflicted with aging problems.
434
India
India has no oil resources at all. Expensive oil imports during the oil crisis at the beginning
of the 1970s and low exports have increased India’s share of debts. In the 1980s the
country reorganized its finances by falling back upon international currency funds, due to
total debts of 72 billion US-dollars. At the beginning of the 1990s the government allowed
foreign investors to establish offices in India or to lead Indian companies. Huge
investments from foreign companies, privatization of state-owned enterprises, lowering of
duties from 79% to 30% between 1991 and 2001, as well as promotion of education and
key industries have lead to a booming economy. Even today, some industries, such as the
steel industry, have achieved world market level. Furthermore with a 20% share of the
world’s software exports, India is well on its way to become the world leader in IT-
technologies. The world’s cheapest car, the Indian “Tata Nano” for € 1700, is only one
example for the country’s competitiveness.
However, India consists to one-third of illiterates and hundreds of millions of people still
live in conditions of extreme poverty. Additionally, lacking experts and high corruption
decelerate the growing potential and increases supply chain risks.
435
China
China’s population has grown tremendously over the last decades, however, the number
of inhabitants increased by only 0.7% per year recently because of the country’s one-
child-policy. As a result, the country is confronted with aging problems. Moreover, for
further economic growth, China’s value-added chain and productivity would have to be
improved. To satisfy the needs, the government invested 4% of its GDP in the educational
sector between 2007 and 2011 and has already established several high-tech R&D
programs and trainings. Chinese full-time R&D personnel reached 2 million in 2008,
nearly three times more as compared to 1991. Almost 1.6 million of those were scientists
and engineers. 436 Furthermore, China had 225.42 millions of rural migrant workers in 2008.
Millions of them wait to be trained for factory jobs and easy service activities. At present,
50% of all sold shoes in Europe and 80% of all sold toys in the USA are produced in
434
Summary, data taken from Scholtissek, S., 2008, pp.75ff.
435
Summary, data taken from Scholtissek, S., 2008, pp.79ff.; Compare Staffelt, D. & Struck, P., 2008, pp.407ff.
436
Guanqun, W., 2010
208 Appendix
China. Besides, the country is now the world biggest manufacturer of steel and iron
products. The production of Chinese cars grew by 900% from 1992 to 2007. Moreover, as
published in September 2010, the country decided to make explorations in outer space. In
2015 the country wishes to be a member of the most innovative countries of the world,
which includes reducing the dependence of Western technologies from 50 to 30%.
China is a single party-state, ruled by the Communist Party of China (CPC), which pursue
an increasing capitalistic economy policy. Several of China’s companies are ruled by the
government and also the labor unions work in accordance to the government’s interest.
CPC practices an aggressive Africa policy and made pacts with human rights violators.
Moreover, in 2006 China was evaluated as the second most corrupt country.
The most feared corporate risks by region 209
437
Appendix 17: The most feared corporate risks by region
With the aim to get a first impression of the different conditions of the single supply
markets, this paragraph will, in addition to chapter 4.8.1 „Important criteria for the country
evaluation“, focus on the most important country-specific risks. In order to get to know
more about that, the Allianz’s industrial insurer AGCS (Allianz Global Corporate &
Speciality) carried out a survey on the worldwide most feared corporate risks for 2012.
According to the consulted experts economic risks, business interruptions, and natural
catastrophes are considered to be most dangerous globally. These elements are followed
by legal and reputation risks. The ranking of further possible risks, as well as the exact
percentage distribution of each risk are, illustrated in the figure below.
9% 7%
6% 5% 4%
3% 3% 3%
catastrophes
risks
risks
Business
Legal / regulatory
Business-inherent
Natural
risks
Environmental
risks
risks
interruption
risks
risks
Political
Economic
Fire
Staff-related
Reputational
situation
438 439
Figure 76: The worldwide top 10 business risk in 2012
If one further subdivides these risks according to country and region, one gets the most
feared country-specific main risks, which are represented in figure 77. This figure also
includes a legend with the description of the single risk categories.
437
Summary, data taken from Piro, K. & Schünemann, A., 2011/12; Müller, R., 2012; Allianz News, 2012
438
Allianz News, 2012; compare also Müller, R., 2012; Piro, K. & Schünemann, A., 2011/12; Figure was
modified for a better understanding
439
153-risk management professionals of the AGCS were interrogated for the establishment of the distribution,
whose opinion is based on experience and conversations with customers. It is doubtful if the results are
representative and hence reproducible. At this point one assumes that this is the case.
210 Appendix
AGCS Risk Barometer: Top Five Business Risks by Region and Country
AMERICAS UNITED KINGDOM EUROPE
1 Economic risks 1 Economic risks 1 Economic risks
2 Business interruption 2 Business interruption 2 Business interruption
3 NatCat 3 Legal/regulatory risks 3 NatCat
4 Legal/regulatory risks 4 NatCat 4 Legal/regulatory risks
5 Fire risks 5 Reputational risks 5 Reputational risks
Risk legend
Economic risks: Business-inherent risks:
Economic recession, sovereign debts Defective design, the increasing
crisis and foreign exchange effects complexity of projects and organizations
440
Figure 77: The top five business risks by region and country for 2012
440
Piro, K. & Schünemann, A., 2011/12; compare also Müller, R., 2012; Allianz News, 2012; Figure was
modified for a better understanding
The most feared corporate risks by region 211
On closer examination one sees that the economic risks are unanimously considered to
be the top risks in the whole world. Business interruptions are seen to be equally highly
risky. In contrast to that, the further dangers differ from region to region. Natural
catastrophes, for example, can be found on the second place in Asia, while in Germany
these are practically not to be found at all. Political risks, too, are more frequent in the
Asian countries. 441 In comparison to that, business-inherent risks represent an above-
average danger potential in Germany, whereas the United Kingdom fears rather legal and
regulatory risks. All in all, the figure illustrates that an effective sourcing strategy, which
implies the selection of worldwide first class suppliers and the division of object amongst
suppliers in different countries, can help to reduce certain risk categories. In that way,
worldwide corporation can for example minimize the risk of natural catastrophes by
sourcing or producing respectively in Germany. What is more, such a sourcing strategy
would also lower the risk of business interruptions, if one could switch the supply volume
quickly and without problems to another supplier in a different country in case of a
disturbance of the supply chain. 442 Economic risks work in a similar way. Hence, dangers
due to currency fluctuations, as well as profit risks can be reduced due to the access to
different markets. Moreover, low prices of suppliers would be possible in countries which
are currently facing a recession.
With regard to the economic risks, one might have to add that not least the stronger
networking of the worldwide markets, as an effect of globalization, leads more and more
to uniform economic changes (boom or recession). These risks can hence be rather
reduced with the help of financial instruments (hedging) and “precise prognoses”.
In conclusion, one has to mention that some experts are of the opinion that current IT
risks are underestimated by the companies.
441
Compare „China“ in the preceding chapter
442
Compare global and multiple sourcing (appendix 8 and 9), and especially the part “Distribution of risk” at
the latter part of appendix 9.
212 Appendix
443
Compare chapter 1.2 “Driving factors behind globalization”
444
Dieter, H., 2008, p.54
Germany’s position in international trade 213
In 2007, Germany was able to export more than Japan and France together and thus
followed closely the world’s leading export power USA, as illustrated in the chart below.
2500
Exports
2000
Imports
billion $
1500
1000
500
0
Germany France Great Britain USA Japan
445
Figure 79: Exports and imports of the five biggest OECD-countries in 2007
In addition to that, the graph equally shows the relations of export and import values of the
five biggest OECD-countries in 2007. Those values are materialized by financial means
coming from exports, which are then used to buy things from other countries (imports)
again. Germany imports massively too, and as can be gathered from the following bar
chart, international trade in goods and services has a 44.1% share of Germanys GDP
(see chart 80). 446
100
90 85,3
percentage of GDP [%]
80
70
60
50 44,1
41,0
40
30
15,2 17,4
20
10
0
USA Japan EU Germany Belgium
447
Figure 80: International trade in goods and services as a percentage of GDP in 2008
In order to be able to achieve a high prosperity, as a rule, a small nation has to import
more, compared to bigger nations. A country such as Belgium, for example, whose
445
Own representation on the basis of the information by Dieter, H., 2008, p.28
446
Compare Dieter, H., 2008
447
De Meuter, J., 2010, Chapter 1, p.5 (original source: Organization for Economic Cooperation and
Development)
214 Appendix
international trade makes up 85.3% of the GDP, lies considerably higher than the
European average percentage. It can be compared to countries, such as Japan and the
USA, as examples for big nations, which trade much more within their own country than
with international nations. Although Germany is the largest economy in Europe 448 ,
German’s percentage nevertheless lies, according to figure 80 above the European
average.
Therefore, Germany’s central position in Europe and the good infrastructure provides an
excellent initial position for international sourcing.
The value of trade with these countries can be explained by the “Gravity Model”, which is
calculated by the following general form: 450
a b
A * Yi * Y j
Tij c
Dij
Tij is the value of trade between country i and
country j
A is a constant
Yi is the GDP of country i
Yj is the GDP of country j
Dij is the distance between country i and country j
a, b, c are factors which are allowed to differ from 1
448
Compare figure 40 “GDP (nominal) in millions of USD in 2009”
449
Slightly modified representation of De Meuter, J., 2010, Chapter 2, pp.4f. (original source: Statistisches
Bundesamt)
450
De Meuter, J., 2010, Chapter 2, p.13
Germany’s position in international trade 215
According to that model, European countries, such as the Netherlands and Belgium, have
high trade shares with Germany, seeing that they are geographically close to Germany. In
2006, 11.5% (= Euros 103.7 billion) of German exports were delivered to both countries,
whose populations altogether only count 26.8 million inhabitants. 451 Germany’s high
percentage of trade with countries which are geographically close to its frontiers, results
from low transportation costs, the lack of mountain barriers, available ocean harbors, and
open borders.
In comparison, there are “less” distinctive trade relations with bigger economies that lie
farther away, such as the USA and China. Generally, big economies manufacture high
amounts of goods and services which are then used for trade with other countries.
However, in comparison to Belgium and the Netherlands, Germany exported “merely”
Euros 75.3 billion (=8.3% of German exports) to the world biggest economy USA in 2006.
In accordance with the gravity model an increase of 1% in the distance between the
economies results in a decrease of 0.7% to 1% in the volume of trade. 452 Due to both the
small distance and the big economy, France is Germany’s top trading partner.
German exports are dominated by the economical interrelations within the European
Union. In 2006 the exports in the EU countries had a 63.5% share of Germany’s entire
percentage of exports. This percentage has increased to 74.0% with regard to all
European countries. Consequently, only about a quarter of Germany’s exportations result
in trades with economies outside the borders of Europe. Similarly, only 29,5% of German
imports came from non European countries in 2006. To illustrate some of the exact
numbers, the following percentages should be taken into consideration: 10% from
America and 16.7% from Asia. 453
In accordance with figure 81, Germany shows a deficit in trade with newly industrialized
countries such as China. Germany imported more from these countries than it exported to
them. Therefore, only through trading with industrialized economies and hence the
successful competition with their companies Germany makes considerable profit.
451
Compare Dieter, H., 2008
452
Compare De Meuter, J., 2010, Chapter 2, pp.7ff.
453
Compare Dieter, H., 2008
216 Appendix
Germany’s merchandise
Germany is a leading exporter of automotive products, chemicals, machinery and
transport equipments, manufactures, and also pharmaceuticals (see following chart;
status 2004). As a consequence of the country’s poor share of raw materials, most
exports are so-called finished products, which mainly come from engineering and high
skilled labor force.
454
Figure 82: German shares of world exports 2004 (in %)
The most significant German importations are vehicles, chemicals, machinery, food and
nutritional products, textiles, but also metals, oil, hard coal, and natural gas. Speaking of
coal and gas, Germany is the world’s fifth largest energy consumer. However, most part of
the needed energy, about 2/3, has to be imported (figure 83), since Germany cannot
454
German Business Portal, 2012
Germany’s position in international trade 217
provide for it itself. It is most importantly oil, with 155.2 Mtce in 2007, followed by natural
gas and hard coal.
455
Figure 83: Germany’s production and imports of energy resources 1997 and 2007
455
Bundesanstalt für Geowissenschaften und Rohstoffe, 2012
218 Appendix
In order to be able to continue to benefit from globalization and hence to increase its
prosperity, it is important that Germany keeps its strong competition position on the
international level. In order to be able to do that, Germany has to further increase the
education level, in order to have access to the core competences in the own country. As a
result of this, wages will go up, which can then be compensated by international sourcing,
because of the mostly cheaper supply of simple components. Finally, German enterprises
have to find the right ratio between high-tech and costs, in order to be accepted worldwide.
Corporations should transmit that message to their employees in order to motivate them
for international sourcing.
456
Compare figure 42 „Countries with the largest GDP in 2007 and 2050“
457
English version by Staffelt, D. & Struck, P., 2008, p.120
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