Cummins ISX CM871: Electrical Circuit Diagram

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CUMMINS

ISX CM871
(2007-2009)

Electrical Circuit Diagram


How to Read This Diagram

SYMBOLS

Connector Splice
Name

Trip Master
(5927) Circuit
Pin Label Breaker

+12V Battery A
Fuse

Ignition B
Diode

J1708(-) C
Twisted Pair
Pin Connection Reference

J1708(+) D A (See Page 1) >> Passthrough Connector


Reference
Destination
Ground

+ Power

ABBREVIATION COLOR

RD RED A Reference
WH WHITE
OR ORANGE
YL/YE YELLOW
PK PINK
BK BLACK
GY GRAY
PU/VT PURPLE
BR/BN BROWN Component
GN GREEN Component
Name M67GA 18-OR
BU/BL BLUE 1
CRS Combustion Air Control
Valve 298-6410 N67DA 18-GN
Capital Abbreviation’s Represent Wire Main Color
Lower Case Abbreviation’s Represent Secondary Color Part 2
Number
Circuit Color
Component Gauge
Connection Number
CONNECTORS
Page 01 of 09

ISX CM871 (2007-2009)


ECM Connector

3
Turbocharger Speed Signal (+) Turbocharger Speed
Turbocharger Speed 1 34 Signal (+)
Sensor
Turbocharger Speed Signal (-) Turbocharger Speed Signal
2 24 (-)

Engine Crankshaft Speed/Position Signal Engine Crankshaft


3 27 Speed/Position Signal
Engine Crankshaft Engine Crankshaft Speed/Position Return Engine Crankshaft
Speed/Position Sensor 2 48 Speed/Position Return
Engine Crankshaft Speed/Position +5 Volt Supply Engine Crankshaft Speed/
1 16 Position +5 Volt Supply

Engine Camshaft Speed/Position Signal Engine Camshaft Speed/


3 26 Position Signal
Engine Camshaft Engine Camshaft Speed/Position Return
Speed/Position Sensor 2
Engine Speed/Position +5 Volt Supply
1

Exhaust Gas Pressure Signal Exhaust Gas Pressure


3 20 Signal

Exhaust Gas Pressure Exhaust Gas Pressure Return


Sensor 2
Exhaust Gas Pressure +5 Volt Supply
1

Fuel Pressure Signal


3 25 Fuel Pressure Signal

Fuel Pressure Return


Fuel Pressure Sensor 2
Fuel Pressure +5 Volt Supply
1

Intake Manifold Pressure Signal Intake Manifold


1 44 Pressure Signal
Intake Manifold Temperature/Pressure +5 Volt Supply
Intake Manifold 2
Temperature/
Intake Manifold Temperature Signal Intake Manifold
Pressure Sensor
3 13 Temperature Signal
Intake Manifold Temperature/Pressure Return
4

Crankcase Pressure +5 Volt Supply


1
Crankcase Pressure Crankcase Pressure Return
Sensor 2
Crankcase Pressure Signal Crankcase Pressure
3 39 Signal

(Sensor Return)
Sensor Return
47
(Sensor Supply 2)
37 Sensor Supply 2
Page 02 of 09

ISX CM871 (2007-2009)


ECM Connector

Water In Fuel Sensor Signal Water In Fuel Sensor


2 2 14
34 Signal
Water In Fuel Sensor
Water In Fuel Sensor Return
1 1 24

Turbocharger Compressor Inlet Air Temperature Signal Turbocharger


Turbocharger B 45 Compressor Inlet Air
Compressor Inlet Air Temperature Signal
Temperature Sensor Turbocharger Compressor Inlet Air Temperature Return
A

EGR Temperature Signal


2 17 EGR Temperature Signal
EGR Temperature
Sensor EGR Temperature Return
1

Engine Fuel Temperature Signal Engine Fuel Temperature


B 30 Signal
Engine Fuel
Temperature Sensor Engine Fuel Temperature Return
A

Engine Coolant Temperature Signal Engine Coolant


B 15 Temperature Signal
Engine Coolant
Temperature Sensor Engine Coolant Temperature Return
A

Engine Oil Temperature Signal Engine Oil Temperature


B 50 Signal
Engine Oil
Temperature Sensor Engine Oil Temperature Return (Sensor Return)
A 02 Sensor Return

Barometric Pressure Signal Barometric Pressure


3 03 Signal
Barometric Air Barometric Pressure Return
Pressure Sensor 2
Barometric Pressure +5 Volt Supply
1

Barometric Oil Pressure Signal Barometric Oil Pressure


3 23 Signal
Engine Oil Pressure Barometric Oil Pressure Return
Sensor 2
Barometric Oil Pressure +5 Volt Supply
1

EGR Differential Pressure Return


1
EGR Differential EGR Differential Pressure Signal EGR Differential
Pressure Sensor 2 12 Pressure Signal
EGR Differential Pressure +5 Volt Supply
3

Aftertreatment Fuel Pressure +5 Volt Supply (Sensor Supply 1) 33 Sensor Supply 1


1
Aftertreatment Fuel Aftertreatment Fuel Pressure Signal Aftertreatment Fuel
Pressure Sensor 3 42 Pressure Signal
Aftertreatment Fuel Pressure Return (Sensor Return)
2 38 Sensor Return
Page 03 of 09

ISX CM871 (2007-2009)


ECM Connector

Aftertreatment Fuel Injector Signal (+) Aftertreatment Fuel


Aftertreatment Fuel 2 2 46 Injector Signal (+)
Injector Aftertreatment Fuel Injector Return (-) Aftertreatment Fuel
1 1 43 Injector Return (-)

Aftertreatment Fuel Shutoff Valve 1 Signal (+) Aftertreatment Fuel


Aftertreatment Fuel 2 60 Shutoff Valve 1 Signal (+)
Shutoff Valve 1 Aftertreatment Fuel Shutoff Valve 1 Return (-)
1

Aftertreatment Fuel Drain Valve Signal (+) Aftertreatment Fuel


2 21 Drain Valve Signal (+)
Aftertreatment Fuel
Drain Valve Aftertreatment Fuel Drain Valve Return (-)
1

SAE J1939 (+)


A 08 SAE J1939 (+)

SAE J1939 Datalink SAE J1939 (-)


Terminator Resistor B 06 SAE J1939 (-)

2
EGR Valve J1939 (-)
3
EGR Valve Motor
EGR Valve J1939 (+)
4
EGR Valve Return
5
EGR Valve +12 Volt Supply EGR Valve +12 Volt
6 09 Supply

SAE J1939 (+)


A
SAE J1939 Datalink SAE J1939 (-)
Service Tool B
Connector

VGT Actuator +12 Volt Supply VGT Actuator +12 Volt


1 04 Supply
VGT Actuator Return
2
VGT Actuator
VGT Actuator J1939 (+)
3
VGT Actuator J1939 (-)
4

See Page 4 A
Page 04 of 09

ISX CM871 (2007-2009)


ECM Connector

1
Fuel Lift Pump Relay
Power Connector
2

10A
30 Fuse

Fuel Lift Pump Relay Return


85 86
87a 87

Fuel Lift Pump Relay 87


30 86
87a
Fuel Lift Pump Relay Signal Fuel Lift Pump Relay
85 41 Signal

1
Fuel Lift Pump
Fuel Lift Pump Return
2

Engine Block Ground Engine Block Ground Terminal (Return)


Terminal

OEM Responsibility

High Exhaust Gas Temperature Lamp Supply High Exhaust Gas


B 05 Temperature Lamp
High Exhaust Gas Supply
Temperature Lamp High Exhaust Gas Temperature Lamp Return
A
A
Continued
From Page 3

Front Fueling Actuator (+)


2 58 Front Fueling Actuator (+)
Front Fueling Actuator
Front Fueling Actuator (-)
1 59 Front Fueling Actuator (-)

Front Timing Actuator (+)


52 Front Timing Actuator (+)
2
Front Timing Actuator
Front Timing Actuator (-)
1 53 Front Timing Actuator (-)

Rear Timing Actuator (+)


2 54 Rear Timing Actuator (+)
Rear Timing Actuator
Rear Timing Actuator (-)
1 55 Rear Timing Actuator (-)

Rear Fueling Actuator (+)


2 56 Rear Fueling Actuator (+)
Rear Fueling Actuator
Rear Fueling Actuator (-)
1 Rear Fueling Actuator (-)
57
Page 05 of 09

ISX CM871 (2007-2009)


ECM Connector

8
Engine Brake Solenoid Number 2 Signal
1 31
Engine Brake Solenoid Number 3 Signal
5 11

4
Cylinder Head

Fuel Shutoff Actuator Fuel Shutoff Actuator


11
Terminal

A Typical Vehicle Chassis Wiring


(See OEM vehicle schematic for more info)
OEM Connector
Magnetic Vehicle B
Speed/Digital Vehicle
Magnetic Vehicle Speed Signal (+)/Digital Vehicle Speed Signal
Speed Sensor A 27 MV Speed Signal (+)/DV
Speed Signal
Magnetic Vehicle Speed Return (-)
B 36 MV Speed Return (-)

Accelerator Position 1 Supply, Sensor Supply 4 AP 1 Supply, Sensor


C C 22
Supply 4
Accelerator Position 1 Signal
APS2 A B 09 AP 1 Signal

Accelerator Position 1 Return


Williams B A 23 AP 1 Return
Accelerator
Pedal Assembly Accelerator Position 2 Supply, Sensor Supply 5 AP 2 Supply, Sensor
D C 21
Supply 5
Accelerator Position 2 Signal
APS2 F A 35 AP 2 Signal

Accelerator Position 2 Return, Sensor Return AP 2 Return, Sensor


E B 32
Return

B C
4(C)
See Page 6 & See Page 8
APS2 6(A)

Teleflex Morse 5(B)


Accelerator Pedal
Assembly
3(D)
APS2 2(E)

1(F)
Page 06 of 09

ISX CM871 (2007-2009) Typical Vehicle Chassis Wiring


(See OEM vehicle schematic for more info)

Remote Accelerator Pedal/Lever +5 Volt Supply Continued OEM Connector


C From Page 5

Remote Accelerator Remote Accelerator Pedal/Lever Signal Remote Accelerator


Pedal/Lever Assembly 26 Pedal/Lever Signal
Remote Accelerator Pedal/Lever Return
B
Continued
From Page 5
Hall Effect Speed Sensor +5 Volt Supply

Hall Effect Speed Hall Effect Speed Sensor Signal Hall Effect Speed Sensor
Sensor
30 Signal
Hall Effect Speed Sensor Return

Engine Brake Selector Signal Number 1 Engine Brake Selector


08 Signal Number 1
Three Position
Engine Brake Level
Switch

Engine Brake Selector Signal Number 2 Engine Brake Selector


18 Signal Number 2

Engine Brake On/Off


Switch

Clutch/Engine Protection Override Switch Signal Clutch/Engine Protection


Clutch/Engine 15
Protection Override Override Switch Signal
Switch

Service Brake Position Switch Signal Service Brake Position


05
Service Brake Switch Signal
Position Switch

Cruise Control/PTO Resume Accelerate/Increment Switch Signal Cruise Control/PTO


24 Resume Accelerate/
Increment Switch Signal
Cruise Control/PTO
Set Resume Select
Switch
Cruise Control/PTO Set/Coast/Decrement Switch Signal Cruise Control/PTO Set/
25 Coast/Decrement Switch
Signal

Cruise Control/PTO On/Off Switch Signal Cruise Control/PTO On/


16 Off Switch Signal
Cruise Control/PTO
On/Off Switch

Air Conditioner Pressure Switch Signal Air Conditioner Pressure


Air Conditioner
06 Switch Signal
Pressure Switch

Fan Control Switch Signal


17 Fan Control Switch Signal
Fan Control Switch
D See Page 7
Page 07 of 09

ISX CM871 (2007-2009) Typical Vehicle Chassis Wiring


(See OEM vehicle schematic for more info)
OEM Connector

Accelerator Interlock/Engine Torque Limit Switch Signal Accelerator Interlock/


Accelerator 13 Engine Torque Limit
Interlock/Engine Switch Signal
Torque Limit Switch Continued
D
From Page 6

Diesel Particulate Filter


Diesel Particulate Diesel Particulate Filter Regeneration Switch/Diagnostic Test Mode Switch Signal Regeneration Switch/
02 Diagnostic Test Mode
Filter Regeneration
Switch/Diagnostic Switch Signal
Test Mode Switch

Maximum Operating Speed/Governor Type Switch Signal Maximum Operating


Maximum Operating 14 Speed/Governor Type
Speed/Governor Switch Signal
Type Switch

Remote Accelerator On/Off Switch Signal Remote Accelerator On/


03 Off Switch Signal
Remote Accelerator
On/Off Switch

Remote PTO On/Off Switch Signal Remote PTO On/Off


Remote PTO On/Off
04 Switch Signal
Switch

Accelerator Error Limp Home Switch Signal Accelerator Error Limp


11 Home Switch Signal
Accelerator Error
Limp Home Switch

Switch Return
34 Switch Return
Tachometer
Tachometer Output Signal Tachometer Output
41 Signal

Fan Clutch Signal


38 Fan Clutch Signal
Fan Clutch
Fan Clutch Signal Return Sensor Return
29 Sensor Return

Engine Brake Light Relay/Idle Shutdown Relay Signal Engine Brake Light Relay/
Engine Brake Light 48 Idle Shutdown Relay
Relay/Idle Shutdown Signal
Relay Engine Brake Light Relay/Idle Shutdown Relay Return

Starter Lockout Relay Signal Starter Lockout Relay


49 Signal
Starter Lockout Relay
Starter Lockout Relay Return Sensor Return
42 Sensor Return

Ether Injection Solenoid Signal Ether Injection Solenoid


Ether Injection
40 Signal
Solenoid Ether Injection Solenoid Return
Page 08 of 09

ISX CM871 (2007-2009) Typical Vehicle Chassis Wiring


(See OEM vehicle schematic for more info)

Engine Coolant Level Sensor +5Volt Supply (Only for 3 Wire Sensors) Continued OEM Connector
C
From Page 5
Engine Coolant Level Engine Coolant Level Sensor Signal Engine Coolant Level
Sensor
28 Sensor Signal
Engine Coolant Level Sensor Return Sensor Return
33 Sensor Return

Ambient Air Temperature Signal Ambient Air Temperature


Ambient Air 1 19 Signal
Temperature Sensor
Ambient Air Temperature Return
2

Fan Speed Signal Fan Speed Signal


30
Fan Speed +5Volt Supply
Fan Speed Sensor

Fan Speed Return


B

Continued
Cummins Responsibility Aftertreatment Interface Connector (Optional)
From Page 5
Aftertreatment Diesel
Aftertreatment Aftertreatment Diesel Oxidation Catalyst Inlet Temperature Signal
Diesel Oxidation 1 1 1 37 Oxidation Catalyst Inlet
Temperature Signal
Catalyst Inlet
Aftertreatment Diesel Oxidation Catalyst Inlet Temperature Return
Temperature Sensor 2
Aftertreatment Diesel
Aftertreatment Aftertreatment Diesel Particulate Filter Inlet Temperature Signal
1 2 31 Particulate Filter Inlet
Diesel Particulate 2
Temperature Signal
Filter Inlet
Aftertreatment Diesel Particulate Filter Inlet Temperature Return
Temperature Sensor 2
Aftertreatment Diesel
Aftertreatment 3 3 Aftertreatment Diesel Particulate Filter Outlet Temperature Signal
Diesel Particulate 1 50 Particulate Filter Outlet
Temperature Signal
Filter Outlet
Aftertreatment Diesel Particulate Filter Outlet Temperature Return
Temperature Sensor 2 4 4

Aftertreatment Diesel Particulate Filter Differential Pressure +5 Volt Supply


3 5 5
Aftertreatment Aftertreatment Diesel
Diesel Particulate Aftertreatment Diesel Particulate Filter Differential Pressure Signal Particulate Filter
2 6 6 07 Differential Pressure
Filter Differential
Pressure Sensor Signal
1 7 7 Aftertreatment Diesel Particulate Filter Differential Pressure Return

9-Pin Deutsch Connector

Not Connected
H
Not Connected
J
Battery (+)
B
Battery (-)
A
Service Tool J1587 Datalink (+) SAE J1587 Datalink (+)
Connector F 10 SAE J1587 Datalink (+)

J1587 Datalink (-) SAE J1587 Datalink (-)


G 20 SAE J1587 Datalink (-)

J1939 Datalink (+) SAE J1939 Datalink (+)


C 46 SAE J1939 Datalink (+)

J1939 Datalink (-) SAE J1939 Datalink (-)


D 47 SAE J1939 Datalink (-)

Not Connected
E
Page 09 of 09

ISX CM871 (2007-2009) Typical Vehicle Chassis Wiring


(See OEM vehicle schematic for more info)
OEM Connector
Aftertreament Regeneration Lamp Return Aftertreament
45 Regeneration Lamp Return
Aftertreament
Regeneration Lamp

Red Stop Lamp Return


43 Red Stop Lamp Return
Red Stop Lamp

Amber Warning Lamp Return Amber Warning Lamp


44 Return
Amber Warning
Lamp

Accessory

Ignition 5A Ignition/Keyswitch Input Signal Ignition/Keyswitch Input


Keyswitch
Fuse
39 Signal
Battery

Fuel Lift Pump Connector

Fuel Lift Pump Supply


02
Fuel Lift Pump Return
01

OEM Power Connector

ECM Battery Supply (+) (Optional)


03

30A ECM Battery Supply (+)


+ 04
Fuse
Battery
ECM Battery Return (-)
- 01

ECM Battery Return (-) (Optional)


02
Ground Terminal

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