Diagrama Electrico 962G

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15 14

I LEFT
TU
G
GN-18
BK-18
NNN
605-YL-14
NNN
1
2
V

V
CONN 5

STOP/TAIL/ NNN NNN


PARK/TURN LAMP TA RD/YL-18 617-BR-14 C
4Y-3460 S GN/RD-18 604-OR A CONN 6
BACKUP LAMP G BK-18 200-BK-14 B
126-9288 NNN NNN V
BA RD-18 612-GY 1 612-GY
G BK-18 2

V
NOTE: TO BACKUP 1 321-BR-18
ALARM CONN 4 2 975-WH

130-RD
BACKUP V
V
LAMP 975-WH
RELAY 321-BR-18
4Y-6135 V
V 612-GY
LICENSE LL LL V
PLATE YL 614-PU 614-PU-14
LAMP
5A-3808
NNN NNN V
TU GN-18 606-GY-14 1
RIGHT CONN 2
G BK-18 2
STOP/TAIL/
PARK/TURN LAMP NNN NNN V
TA RD/YL-18 614-PU-14 C
4Y-3264 CONN 1
S GN/RD-18 604-OR A
BACKUP LAMP
G BK-18 200-BK-14 B
126-9288
NNN NNN V
BA RD-18 612-GY 1 612-GY
G BK-18 2

H LIGHTING GP-JAPANESE ROADING

AK AK
LEFT TURN 200-BK-18 2
LAMP 605-YL-18 1
116-9624 AK

AJ AJ
RIGHT TURN 200-BK-18 2
LAMP 606-YL-18 1
116-9624 AJ
LIGHTING GP - ROADING COSA

START AID

F SOLENOID
3E-6332
BK-18
BK-18

V
14 13 12
L102
L103
OPERATOR STATION

PRIM STER PR SW N/O


PRIM STER PR SW N/C
SEC STER PR SW N/O

AIR INLET HTR RELAY

SENSOR SUPPLY +8V


OUTPUT SPD TRAIL +
OUTPUT SPD TRAIL -

CLUTCH 4 SOL (3RD)


CLUTCH 5 SOL (2ND)
CLUTCH 3 SOL (4TH)
TRANS OUT SPD (+)
SOLENOID RETURN

INTER SPD TRAIL +

INTER SPD LEAD +


INTER SPD TRAIL -

AIR INLET HTR SW


NEUTRALIZER SW

INTER SPD LEAD -

TRANS OIL TEMP


BACKUP ALARM

INPUT SPEED +
ENGINE SPEED

INPUT SPEED -
CONN
J2

39
40
34
33
32

22
19
37
38

23
36
35
31

18

21
6
10
4

15

17
16
13
26

28
27

29

30
24
25

12

20
11

7
1
8
C

416-OR-18

E908-BR-18
E909-WH-18
E904-BR-18
E903-YL-18
E907-GY-18
E905-BU-18
E902-PU-18
E906-OR-18

K977-PK-18
709-OR-18

E900-WH-18
754-BU-18
755-OR-18
900-PU-18
334-BU-18
321-BR-18
720-PU-18
417-GY-18

450-YL-18
484-YL-18

975-WH

373-GN
P910-BR-18
G767-WH-18
G766-GN-18
944-OR-18
L74
945-BR-18 945-BR-18

L84
L73
973-BR-18 944-OR-18
L103
977-YL-18
L103

L64
L77

608-GN-14
A219-BK-18

200-BK-14
200-BK-14
251-BK-18
728-BU-18
614-PU L72

334-BU-18
321-BR-18
614-PU

453-PK-18
450-YL-18
975-WH
L102
CONN 16
AAA C
201-BK-18 6 275-BK-18

608-GN-14

608-GN-14
201-BK-18 5 274-BK-18

200-BK-14
200-BK-14
4 273-BK-18 L70 L85
L84 L84
3 272-BK-18 L69
201-BK-18 2 271-BK-18 VVV
1 270-BK-18 L85
201-BK-18 7 201-BK-18 L85
8 L73
VVV L72
LEFT
REAR
CONN 16
CAB
FLOOD L94
BBB C
201-BK-18 6 275-BK-18 LAMP
201-BK-18 5 274-BK-18 9X-4381
4 273-BK-18 L71
3 272-BK-18
2 271-BK-18

MTR+
WATER VALVE

MTR-
201-BK-18 1 270-BK-18
201-BK-18 7 201-BK-18 ACTUATOR
8 126-5610

BU-18
PK-18
251-BK-18

CONN 16
L85

L84
L94
L64

L69

L71
L70

CCC C

1
2
201-BK-18 6 275-BK-18 H
5 274-BK-18
201-BK-18 4 273-BK-18

A527-BU-18
A526-PK-18
201-BK-18 3 272-BK-18
201-BK-18 2 271-BK-18
1 270-BK-18
201-BK-18 7 201-BK-18
8 WATER VALVE/BLEND DOOR
CONTROL ASSEMBLY
MONITOR HARNESS CODE PLUGS 126-6010 H
(LOC H-9) RIGHT WATER VALVE MTR (A) 12 A526-PK
REAR WATER VALVE MTR (B) 10 A527-BU
608-GN-14

CAB
200-BK-14

BLEND DOOR MTR (A) 11 A592-BU


FLOOD BLEND DOOR MTR (B) 9 A593-OR
LAMP BLEND DOOR POS (+) 5 A594-W
9X-4381 BLEND DOOR POS (SIG) 8 A595-GN
VVV BLEND DOOR POS (-) 3 A596-YL
POTENTIOMETER HI 6 A525-G
V. USER 7 A524-BR
VVV POTENTIOMETER (COM) 4 A523-PU
+24V 1 124-GN
GROUND 2 200-BK-
YYY YYY
STRAP AS. 8X-5804
L84
L71

L71
FRAME CAB
L94
L94

GROUND GND
L64 L70
L70
L69

L69

40
CONN 10 39 L85 L85
38
L102

37
727-GN-18 12
36
G940-PU-18 26
201-BK-18 964-BU-18 28 964-BU
G940-PU-18 G941-GY-18 27
G941-GY-18 795-YL 18 795-YL-18
484-YL-18 C529-GY-18 3
453-PK-18 P931-GN 35
499-GY-18 G486-GN-18 34 987-WH
727-GN-18 605-YL-14 14 P931-GN
447-PK-18 N939-GN 25 N939-GN-18 761-GY-18
417-GY-18 975-WH 30 416-OR-18
416-OR-18 C530-BU-18 4 484-YL-18
496-WH-18 E919-YL-18 19 417-GY-18
L69

L69

442-GY-18 E920-BR-18 20 795-YL-18


506-PU G485-BU-18 33 306-GN
507-WH 123-WH 32 419-YL-18
202-BK-18 614-PU-14 29 251-BK-18
419-YL-18 606-GY-14 17 522-WH-14
11 10 9
L102 L102 L10
L103 L103 L10
RATOR STATION CONN 40
POWERTRAIN CONTROL
V F F LLL

ENGINE SPEED RETURN


SEE ELECTRONICS GP

SEC STER INTER RELAY


SW & SENSOR RETURN
F

SEC STER PR SW (N/C)


PARK BRAKE SW (N/O)

PARK BRAKE SW (N/C)


148-5661 FOR S/W

RIDE CONTROL SOL 1


RIDE CONTROL SOL 2
16 619-GN-14 6 619-GN-14
DOWNSHIFT SW (N/O)
DOWNSHIFT SW (N/C)
SENSOR SUPPLY +8V

CLUTCH 2 SOL (FWD)

RIDE CONTROL SW 2
RIDE CONTROL SW 1

FLOOD LAMP
CLUTCH 1 SOL (REV)
CLUTCH 4 SOL (3RD)
CLUTCH 5 SOL (2ND)
CLUTCH 3 SOL (4TH)

CLUTCH 6 SOL (1ST)

DUAL HP SOL (960G)

AUTO/MAN SW (N/O)
SEC STER TEST SW

AUTO/MAN SW (N/C)
TRANS OUT SPD (+)

SOLENOID RETURN

AND H/W INFO 13 611-PU-14 4


TRANS OUT SPD (-)

F 9X-1439
TRANS OIL TEMP

11 605-YL-14 1 605-YL-14
CAT DATA LINK +

CAT DATA LINK -

EEE 15 617-BR-14 3 F LEF


KEY SW TO B+

FORWARD SW
REVERSE SW
START RELAY

NEUTRAL SW
7X-6315 STRAP 12 606-GY-14 5 1 RD-18 TUR

+ BATTERY
+ BATTERY
LAM

- BATTERY
- BATTERY
3RD GEAR

2ND GEAR
4TH GEAR

1ST GEAR
EEE 36 200-BK-14 2 200-BK-14 2 BK-18
MOUNTING 3E-6
4 200-BK-14
BOLT
14 614-PU-14 CONN 39
CONN CONN 28 5 F
J1 RIG
1 606-GY-14 1 RD-18
18

21

17

10

39
11

TUR
12

20

14

36

37

20
22
21
29
31
40
25
26
4
16
15
27
18
12
23
32
33
19
30
14
13

24
38
35

28
34
7
1
8
2

1
6
2
5
3 2 BK-18 LAM
C
6 619-GN-14 3E-6
K977-PK-18
709-OR-18

E900-WH-18
754-BU-18
755-OR-18
900-PU-18
901-WH-18
E901-GN-18

751-GN-18
752-YL-18
975-WH
795-YL-18
306-GN
419-YL-18
944-OR-18
P910-BR-18
945-BR-18

G761-YL

G755-GY
G767-WH-18
G766-GN-18
973-BR-18
977-YL-18
307-OR-18
F784-YL-18
F781-BR-18
728-BU-18
202-BK-18
G939-PK-18
G764-PK-18
976-OR
N939-GN-18
G762-BR

G768-GN
G760-WH
G750-BU

G763-PU

A273-BK
A273-BK

453-PK-18
2 200-BK-14 F
4 FLOOD LAMP
126-PK
126-PK
F KKK 9X-1439
F
COSA LIGHTING GP
C
L16
L69

945-BR-18
944-OR-18
L74
L74

L77 A273-BK
G764-PK-18 A219-BK-18
L77
945-BR-18
944-OR-18

976-OR 251-BK-18 C
G939-PK-18 251-BK-18
N939-GN-18 CAB
202-BK-18 GROUND

F784-YL-18
L73
L71

F781-BR-18 945-BR-18
L73
L70

728-BU-18 944-OR-18 L15 L15


307-OR-18
945-BR-18 614-PU
L69
944-OR-18 200-BK
L16

L16

L15
201-BK-18
CONN 17
L73 L72 L15
614-PU 4 201-BK-18
614-PU SERVICE 3 E735-PU-18
MODE 2 291-BK-18
614-PU PLUG 1 290-BK-18
L94
614-PU-14 C
6 275-BK-18
L71 5 274-BK-18

L17
202-BK-18 MONITOR 4 273-BK-18
BLOWER UNIT HARNESS 3 272-BK-18
CODE 2 271-BK-18
MTR+

LVE BLEND DOOR PLUG


MTR-

1 270-BK-18
ACTUATOR 7 201-BK-18
126-5611 (LOC I-13) 8
CONN 16 C
BU-18
PK-18

WH-18
OR-18
BU-18
PK-18

YL-18

L79 L79
1
2

516-GN-14 RESISTOR
H H
1
2
3
4
5
6

9G-1950
H 517-BU-14 515-GY-14
A527-BU-18
A526-PK-18

A594-WH-18
A593-OR-18

A595-GN-18

H
A592-BU-18

H
A596-YL-18

H C
124-GN-14 1 124-GN-14
A525-GN-18 2 A525-GN-18
522-WH-14 200-BK-14 A524-BR-18 3 A524-BR-18
H H L79 L80
A523-PU-18 4 A523-PU-18
H 517-BU-14 5 517-BU-14
12 A526-PK-18 516-GN-14 6 516-GN-14
10 A527-BU-18 THERMOSTAT 515-GY-14 7 515-GY-14
11 A592-BU-18 3E-5464 200-BK-14 8 200-BK-14
9 A593-OR-18 522-WH-14 9 522-WH-14
5 A594-WH-18 10
8 A595-GN-18 BLOWER CONN 14 11
3 A596-YL-18 3E-6392 H 12
6 A525-GN-18 MOTOR BK-14 2 200-BK-14
7 A524-BR-18 L79 WH/RD-14 1 515-GY-14
C
4 A523-PU-18
B
1 124-GN-14 20
2 200-BK-14 HAZARD 61
LAMP SW 1 A
112-6167 2 C
C 3 53
L84
538-BR
L71 4
L61 L61 5 C
L61

L94 C 6
202-BK-18 518-OR-14

537-GN-14
L64
A525-GN-18 L80 L80
A524-BR-18
A523-PU-18

961-BR 516-GN-14 REAR WIPER


987-WH 515-GY-14 137-8709 PILOT VALVE GP 152-6480
P931-GN 124-GN-14 L FLOAT SOL LIFT SOL TILT SOL AUX SOL
146-GY 517-BU-14 109-1739 109-1739 109-1739 109-1739
GND
761-GY-18 504-YL 4 GN H
MOTOR
299-BK-18 1
200-BK 2 BK T
IMPL DETENT
RD-18
RD-18

RD-18
RD-18

RD-18
RD-18

RD-18
RD-18

L67 L67 118-GY 6 GY P


B+ OVERRIDE SW
503-BR 3 BR
505-BU 5 OR 7X-1886
C
200-BK C 200-BK-14
FUSE PANEL 200-BK C C
CAB 200-BK-14 G728-Y
727-GN-18 G GROUND 200-BK
728-BU-18 H 200-BK
8
1
2
7
6
3
4
5

975-WH-18 ECAP SERVICE J


136-GN-18

Z Z SEC STER TOOL CONN C


A 105-RD
146-GY

146-GY
9-BK-18

9-BK-18
1-GY-18
9-BK-18
961-BR
9-BK-18

Z INTERMEDIATE B 200-BK
RELAY CONN 15
F
Z 3E-5239 D 944-OR-18
8 7 6
L102 L102
L103 L103

OOD LAMP LLL


1439 5
611-PU-14 4 BU-18
LEFT 619-GN-14 6 RD-18
TURN CONN 28 CONN 40 617-BR 3 WH-18
LAMP 605-YL-14 1 YL-18
3E-6466 V F F LLL 200-BK-14 2 BK-18
16 619-GN-14 6 619-GN-14 WW
13 611-PU-14 4 611-PU-14 200-BK-14 1 TO BUCKET
11 605-YL-14 1 605-YL-14 605-YL-14 4 POSITION-TURN
RIGHT
15 617-BR-14 3 617-BR 617-BR 2 LAMPS HARN
TURN
12 606-GY-14 5 606-GY-14 606-GY-14 3 LH HI/LO/POSITION
LAMP
36 200-BK-14 2 200-BK-14 TURN LAMP
3E-6466
4 200-BK-14 105-4849
OOD LAMP 14 614-PU-14 RH HI/LO/POSITION
1439 TURN LAMP
CONN 39 105-4850
5
1 606-GY-14 611-PU-14 4 BU-18
3 614-PU 619-GN-14 6 RD-18
6 619-GN-14 614-PU 3 WH-18
2 200-BK-14 606-GY-14 1 YL-18
4 611-PU-14 200-BK-14 2 BK-18
F KKK 5
KKK

LIGHTING GP-ROADING (COSA)


OPERATOR STATION
C
167-OR 1
E936-WH 2
E923-PK-18 3
L38 L38
E924-YL-18 4
E925-OR-18 5 NOT USED
E926-BU-18 6
E930-BU-18 7
8 OPERATOR STAT
L15
L15
L16
L16
L17
L16 L17
LH DOME LAMP
C 3E-6389 508-PU
122-RD A RD-18 509-WH
L15 L55
C WH-18 512-GN
201-BK-18 201-BK-18 200-BK B BK-18 511-BR
201-BK-18 A513-PK
201-BK-18 200-BK-14 200-BK-14
201-BK-18 200-BK-14 200-BK-14
CAB 200-BK-14 120-YL
GROUND 200-BK-14 135-BU
L17
102-RD-14
LH REAR HEADLINER

200-BK
B SECONDARY STER
200-BK
C TEST SW L55
614-PU
A 143-3001
614-PU C 2 128-PK
202-BK-18
3 C
202-BK-18 P910-BR-18 120-YL 120-YL
C 5
136-GN-18 128-PK
6
C 2 1 C
727-GN-18 G728-YL
200-BK C FRONT DASH ASSEMBLY/STEER
B 3 C L24 L24
200-BK
614-PU 964-BU
KICKOUT A
C 762-YL-18
ON/OFF SW
118-0636
202-BK-18
200-BK

202-BK-18
E735-PU-18
614-PU 614-PU 201-BK-18
C413-YL-18 L53
200-BK L23 E707-GN-18
L23
614-PU E708-PK-18
614-PU
128-PK

614-PU 4 964-BU C414-BU-18


727-GN-18 6 762-YL BUCKET/FORK 663-GY
C
136-GN-18 1 961-BR SELECT SW
B
200-BK 102-RD-14 2 200-BK 135-9968 373-GN-18
D
614-PU 614-PU 3 614-PU IT62G ONLY 310-PU
1 A
5 308-YL
2 C C
537-GN-14 UUU 2 1 UUU 201-BK-18
3
964-BU 4 762-YL L51 202-BK-18
4 UUU L51
762-YL-18 6 299-BK-18 964-BU 614-PU
5 C B 3 UUU
102-RD-14 961-BR 1 200-BK 200-BK
6
102-RD-14 5 614-PU 539-BU-18
A
200-BK 2 CONN 18 614-PU 537-GN-14
614-PU 3 UUU 605-YL-14
C UUU 606-GY-14
LH REAR HEADLINER A541-PU-18
540-WH-18
CONN 20
S D
6 A541-PU-18
L24

605-YL-14
L23

4
L51

L38

663-GY

310-PU
E707-GN-18

C414-BU-18

308-YL
E735-PU-18
E708-PK-18

373-GN-18
C413-YL-18

L40
201-BK-18

5 606-GY-14
GRAPPLE FUNCTION SW 2 539-BU-18
167-6915 1 537-GN-14
NOTE: FOR IT62G ONLY 3 540-WH-18
TENT 308-YL
DE SW
L53

1 2 B
L52

L40

614-PU
3 4 L40
200-BK A
128-PK 2
C L52 S 2
G728-YL 606-GY-14
3
DOWNSHIFT SW
S 3
BR-18
BK-18
YL-18

158-5626 605-YL-14
P931-GN

S 6
14-PU
28-PK
00-BK

CONN 19 539-BU-18
5
2
1
3

AE 540-WH-18
5 4 3
L102
L103

J
619-GN-14
CONN 38 611-PU-14 HI/LO BEAM
F J J HEAD LAMP
619-GN-14 5 200-BK-14 4Y-4580
611-PU-14 4 J J V F
605-YL-14 3 605-YL-14 YL-18 T LH TURN & 16 619-GN-14
617-BR-14 6 617-BR-14 PU-18 C CLEARANCE 13 611-PU-14
2 J LAMP 11 605-YL-14
V F J 4Y-3580
200-BK-14 1 200-BK-14 15 617-BR-14
16 619-GN-14 12 606-GY-14
CONN 28
13 611-PU-14 F 36 200-BK-14
11 605-YL-14 114-RD 4 200-BK-14
15 617-BR-14 322-GY 14 614-PU-14
12 606-GY-14 F
1 114-RD
36 200-BK-14 F 8 322-GY
4 200-BK-14 114-RD FORWARD
14 614-PU-14 322-GY HORN
F 4Y-7882
1 114-RD
8 322-GY F J J
606-GY-14 3 605-YL-14 GY-18 T RH TURN & E932-PK-18 27
CONN 28 614-PU-14 6 617-BR-14 PU-18 C CLEARANCE E933-YL-18 28
619-GN-14 5 J LAMP 709-OR-18 17
J 4Y-3263
200-BK-14 1 200-BK-14 A219-BK 5
611-PU-14 4 37
J
2 619-GN-14 38
611-PU-14 HI/LO BEAM 39
CONN 37 J HEAD LAMP
200-BK-14 4Y-4580 V
J
JAPANESE ROADING LIGHTING V
A219-BK 1
709-OR-18 2
E932-PK-18 3
E933-YL-18 4
JAPAN VEHICLE HARNESS

L103

OPERATOR STATION
L15 L15

L16 L16
L17 L17
C
508-PU
509-WH
C ANTE
LEFT (C.B.
SPEAKER 200-BK-14 3 GROUND 9U-23
6T-7695 200-BK-14 6 GROUND
102-RD-14 1 +24 V BATTERY IN VOLTAGE
120-YL 2 +24 V SWITCHED IN CONVERTER
RIGHT A513-PK 119-1733 XXX L103 ANTE
4 +12 V MEMORY OUT
SPEAKER 135-BU 5 +12 V SWITCHED OUT (AM/F
6T-7695 9U-23
C

608-GN-14
200-BK-14
200-BK-14
C XXX
C
511-BR 508-PU 2
512-GN 509-WH 1
C 512-GN 7
L55 TO ENTERTAINMENT
511-BR 8
A513-PK 5 RADIO
135-BU 6
120-YL 4 VVV
200-BK-14 3 200-BK-14
C WWW
615-YL-14
C VVV
SSEMBLY/STEERING WHEEL 608-GN-14
C VVV VV
TACH/SPEEDO/SERV METER SELECT SW 615-YL-14
D B
200-BK
D
(MOMENTARY) OPERATOR STATION 200-BK-14
112-6171 SHIFTER CONN 22
614-PU A VV
139-4702 W W D
D 2
E735-PU-18 D 1ST GEAR G768-GN-18 1 G768-GN-18 1 202-BK-18
200-BK-14

200-BK-14
200-BK-14
2ND GEAR G760-WH-18 2 G760-WH-18 10
3
3RD GEAR G761-YL-18 3 G761-YL-18 3 126-PK-18
201-BK-18 4TH GEAR G762-BR-18 4 G762-BR-18 4 V
L53 D B START RELAY 306-GN-18 5 5 G750-BU 615-YL-14
200-BK NEUTRAL G763-PU-18 6 G763-PU-18 6 G755-GY L39 200-BK-14
D L39
614-PU A REVERSE G755-GY-18 7 G755-GY-18 7 G768-GN C V
614-PU D 2 FORWARD G750-BU-18 8 G750-BU-18 8 G760-WH 603-PK
373-GN-18 AIH SW W 9 G761-YL WWW
D (MOMENTARY) +B 126-PK-18 1 126-PK-18 11 G762-BR
3 112-6169 GROUND 202-BK-18 2 202-BK-18 12 G763-PU
202-BK-18 3116 ENG ONLY 3 2 322-GY
4 BE
KEY SW 307-OR-18 5 12
BACKUP ALARM 321-BR-18 6
WWW
D B START AID SW FORWARD
200-BK 603-PK-14 1
D (MOMENTARY) HORN SW
614-PU A 200-BK-14 2
614-PU 3E-7176 2T-3360
D 2
200-BK
200-BK

310-PU D W
308-YL 322-GY
3
308-YL
L39

L40 L40

113-OR-18 RIDE CONTROL VVV


L97 D LAMP
113-OR-18 113-OR-18 615-YL-14
L97 D 7N-5876
E702-OR-18 200-BK-14
L53

VVV
OPERATOR STATION

L53 D AUTO RIDE


E701-PK-18
L40 D CONTROL LAMP
113-OR-18
7N-5876
L48 L48 D
611-PU-14 HIGH BEAM
200-BK IND LAMP VVV
D
7N-5876 615-YL-14
INDICATOR LAMP 200-BK 200-BK-14
POSITION HAZARD FLASHER VVV
D LAMP
COLUMN 200-BK
538-BR D 7N-5876
D LEFT TURN
D 540-WH-18 IND LAMP
2 1
STD FRONT FRAME
F J J LEFT F
605-YL-14 3 605-YL-14 1 RD-18 299-BK-18 A BK-18 GROUND LIFT POSITION
TURN
200-BK-14 1 200-BK-14 2 BL-18 146-GY B OR-18 + BATTERY SWITCH
LAMP
2 761-GY C BU-18 SIGNAL 145-8670
3E-6466
617-BR-14 6 J
619-GN-14 5 619-GN-14 FLOOD F LIFT POSITION
611-PU-14 4 200-BK-14 LAMP C530-BU-18 C WH-18 SIGNAL SENSOR
J 9X-1439 251-BK-18 B BK-18 GROUND (MACHINES WITH PCS)
CONN 38 121-0284 (COSA & JAPAN)
F 138-GN-18 A RD-18 +24V
114-RD FORWARD 161-8904 (US)
322-GY HORN
F 7T-0970 BUCKET POSITIONER SW
F 116-2025
114-RD FORWARD F B B
322-GY

CONN 37
F
HORN
7T-0970
146-GY
299-BK-18
762-YL
A
B
C
146-GY
299-BK
762-YL
A
C
B
OR-18 + BATTERY
BK-18 GROUND
BU-18 SOLENOID
I
F J J CONN 36
F
606-GY-14 3 605-YL-14 1 RD-18 322-GY FORWARD
200-BK-14 1 200-BK-14 2 BL-18 RIGHT 322-GY 114-RD HORN
2 TURN 114-RD F 7T-0970
F
614-PU-14 6 LAMP 619-GN-14
J FLOOD LAMP
619-GN-14 5 619-GN-14 FLOOD 3E-6466 200-BK-14
F 9X-1439
611-PU-14 4 200-BK-14 LAMP
J 9X-1439 F LEFT
605-YL-14 1 RD-18 TURN
200-BK-14 2 BK-18 LAMP
3E-6466
F RIGHT
606-GY-14 1 RD-18 TURN
JAPAN FRONT FRAME 200-BK-14 2 BK-18 LAMP
FUEL
3E-6466
V LEVEL F
A219-BK 1 SENDER 619-GN-14 FLOOD LAMP
09-OR-18 2 NOT USED V 152-7248 200-BK-14 9X-1439
932-PK-18 3 447-PK-18 1 PK-18 F
322-GY F
933-YL-18 4 201-BK-18 2 BK-18 114-RD 322-GY FORWARD
114-RD HORN
L102 BRAKE OIL 7T-0970
F
PRESS SW
V 3E-7693
432-PK-18 A BK
201-BK-18 B RD
L15
C BU
L16 BOTH SHOWN
L17 V WITH BRAKE OFF
202-BK-18 A BK

ANTENNA AS.
419-YL-18
G764-PK-18
B
C
RD
BU H
(C.B. RADIO) G941-GY-18 PARK
9U-2332 987-WH BRAKE SW
P931-GN 3E-6452
L15

201-BK-18
G485-BU-18 138-GN-18
ANTENNA AS. 761-GY 251-BK-18
(AM/FM RADIO) N939-GN 10 C530-BU-18
9U-2331 C530-BU-18 146-GY 3 146-GY
XXX 146-GY 299-BK 7 299-BK-18
299-BK 762-YL 22 762-YL
762-YL 761-GY 34 761-GY
964-BU-18 8 322-GY
322-GY 1 114-RD
114-RD 16 619-GN-14
619-GN-14 36 200-BK-14
200-BK-14 11 605-YL-14
605-YL-14 12 606-GY-14
F
CAB 606-GY-14 617-BR-14 15 200-BK-14
FLOOD 617-BR-14 611-PU-14 13 A219-BK 1
LAMP 611-PU-14 614-PU-14 14 709-OR-18 2 NOT USED
9X-4381 614-PU-14 200-BK-18 4 E932-PK-18 3
VVV E922-GN-18 2 138-GN-18 E933-YL-18 4
615-YL-14 H714-OR-18 6 251-BK-18
200-BK-14 E919-YL-18 35 N939-GN
VVV 200-BK-14 26 E922-GN-18
CAB E920-BR-18 19 H714-OR-18 FRONT AXLE
FLOOD E921-PK-18 23 E919-YL-18 CONN 43 CONN 35 TEMP. SW. 155-8999
L102

LAMP E416-PU-18 24 E920-BR-18 F M F Q Q


9X-4381 H716-WH 25 E921-PK-18 E922-GN-18 9 1 G485-BU-18 1 BK
VVV H713-PK-18 40 E416-PU-18 H714-OR-18 10 2 201-BK-18 2 BK
615-YL-14 H717-BR-18 20 H716-WH E919-YL-18 6 T
200-BK-14 975-WH 18 H713-PK-18 E920-BR-18 7
VVV 976-OR
138-GN-18
251-BK-18
21
32
33
H717-BR-18
975-WH
976-OR
E921-PK-18
H717-BR-18
8
3
12
RIDE CONT SOL
3E-8574
G
C529-GY-18 9 C529-GY-18 H716-WH 2 976-OR-18 2 GN-18
G940-PU-18 G941-GY-18 30 H713-PK-18 1 975-WH-18 1 GN-18
200-BK G940-PU-18 29 N939-GN 11 M
BEACON 507-WH 964-BU-18 31 975-WH 4 975-WH-18 LIFT CYL HEAD END
128-6983 506-PU P931-GN 27 E932-PK-18 976-OR 5 976-OR-18 PRESS SENSOR
L1
201-BK-18 28 E933-YL-18 124-4672
WWW 442-GY-18 17 709-OR-18 1 138-GN-18 A OR-18 +24V
3-PK-14 1 RD 496-WH-18 5 A219-BK 2 251-BK-18 B BK-18 GROUND
0-BK-14 2 BK 499-GY-18 G485-BU-18 37 G485-BU-18 4 C529-GY-18 C WH-18 SIGNAL
416-OR-18 201-BK-18 38 201-BK-18 E416-PU-18 3 AG
417-GY-18 987-WH 39 F AG CONN 34
202-BK-18 V F
453-PK-18 CONN 28
484-YL-18 STD FRONT FRAME
727-GN-18
L16
L17

L15

IT62G FRONT FRAME


L1

L1
CAB
FLOOD 146-GY-18 B OR-18 + BATTERY LIFT POSITION
LAMP 299-BK-18 A BK-18 GROUND SWITCH
9X-4381 761-GY C BU-18 SIGNAL 145-8670
VVV 34 761-GY F
615-YL-14 10 C530-BU-18 C530-BU-18 C WH-18 SIGNAL LIFT POSITION
200-BK-14 3 146-GY 251-BK-18 B BK-18 GROUND SENSOR
VVV 7 299-BK-18 138-GN-18 A RD-18 +24V 121-0284
CAB 22 762-YL F (MACHINES WITH PCS)
FLOOD 31 964-BU-18 BUCKET POSITIONER SW
LAMP 8 322-GY F B B 116-2025
9X-4381 1 114-RD 146-GY-18 1 146-GY-18 A OR-18 + BATTERY
VVV 16 619-GN-14 299-BK-18 2 299-BK-18 C BK-18 GROUND
615-YL-14 4 200-BK-14 762-YL 3 762-YL-18 B BU-18 SOLENOID
200-BK-14
VVV
11
12
27
605-YL-14
606-GY-14
P931-GN
964-BU-18
CONN 33
4

B
FORK POSITIONER SW
116-2025
F
13 146-GY-18 A OR-18 + BATTERY
14 299-BK-18 C BK-18 GROUND
36 200-BK-14 964-BU-18 B BU-18 SOLENOID
F SOLENOID
3E-6332

BK-18
BK-18
FLOOD V
200-BK-14
LAMP 608-GN RD-00 RD-00
V

1
2
9X-1439
JJ AA AA BB V
V

C529-GY-18
251-BK-18
200-BK-14
200-BK-14
S RD-18 A 604-OR NEG POS NEG POS

311-WH

975-WH
310-PU

114-RD
200-BK
T WH-18 C 617-BR-14
G BK-18 B 200-BK-14

BK-00
12V BATTERY 12V BATTERY
STOP/TAIL/PARK LAMP
115-2422 GP31 115-2422 GP31
107-4401 CONN 6
9X-9721 4D 9X-9721 4D
V
RD-18 1 605-YL-14 200-BK
BK-18 2 200-BK-14 200-BK
200-BK-14
LEFT TURN LAMP 200-BK-14
162-2073 CONN 5
200-BK-14
V L109 RELAY PANEL
200-BK-14
BK-OO 200-BK
FF 200-BK-14
200-BK-14
LEFT FRAME 200-BK-14

617-BR-14
200-BK-14
605-YL-14
GROUND BOSS 200-BK

604-OR
608-GN
200-BK-14
200-BK-14
614-PU-14
605-YL-14
617-BR-14

E 604-OR
608-GN
606-GY-14
L107
614-PU-14
604-OR 321-BR-18
608-GN
L114 606-GY-14
200-BK-14 A301-WH-18 A301-WH-18 L108
614-PU-14 A300-GN-18 A300-GN-18
130-RD 397-OR-14 398-BU-14
L113 A301-WH-18 398-BU-14 397-OR-14
A300-GN-18 130-RD 130-RD
397-OR-14 975-WH
398-BU-14 975-WH 975-WH
L112 975-WH 975-WH
321-BR-18 975-WH
614-PU-14 LEFT SIDE ENGINE
200-BK RD-0
RD-00
301-BU-10
E
G S BB
STARTER XX
E E
106-8558 MTR BAT
BK-OO CC
RD-00 BB MOTOR

RD-00
RD-00 CC
JJJ RD-00
ALTERNATOR BLOCK AS. FF E
107-7977 8C-6358 BK-00
403-GN-18 GG
E
L113

L112
L114

109-RD-4 RD-00
R

BK-00
D+ B+ BK-4 V ZZ
B- E F793-OR-4 2GA
D HH

301-BU-10
200-BK-10
TO ENGINE
HH BLOCK AIR INLET ZZ GG
HEATER
2 200-BK-14 107-9652 TO ENGINE TO ENGINE
1 311-WH CYL HEAD BLOCK
BK

BK

L115
START AID
COOLANT SW
T 3E-6449
109-RD-4
403-GN-18
COOLANT TEMP SENSOR 200-BK-14
131-0427 E 311-WH
+8V OR-18 A K933-GN-18 K933-GN-18
GROUND BK-18 B 201-BK-18 201-BK-18
SIGNAL WH-18 C 441-OR-18 441-OR-18

LEFT SIDE ENGINE

201-BK-18
RD-0

G486-GN-18 CONN 7
200-BK AD AD V
L112 L112
G454-PK GN 1 123-WH 1 123-WH
GN 2 G454-PK 2 G454-PK
BACKUP ALARM CONN 4 V
CONN 42
4
3
2
1

123-6449 MMM MMM V AXLE OIL COOLER


AB CLUTCH ASSY.
BK-18 2 975-WH 2 975-WH
BK-18 1 321-BR-18 1 321-BR-18 152-5409
AB AC
L112

2 G454-PK
COSA LICENSE 1 200-BK
PLATE LAMP CONN 3 A
125-4439 LL V CONN 8
LL
614-PU-14 1 614-PU-14

C LL
200-BK-14
COSA LICENSE
2 200-BK
G486-GN-18
201-BK-18
AB
1
2
BK
BK
PLATE LAMP
125-4439 REAR AXLE T
LL
614-PU-14 TEMP.SW

T
200-BK-14 155-8999 AXLE OIL COOLER
LL TEMP. SW 155-8998
L114
L113

RIGHT SIDE ENGINE


L115
E START
301-BU-10 L115 326-RD
200-BK-10 795-YL 795-YL
E GND 975-WH 975-WH
SHUTDOWN BK-18 BK-18 A 201-BK-18 201-BK-18
SOLENOID E
E RD-18 B 405-GY-18 405-GY-18
1
2

155-4652 326-RD BU-18 C 521-YL-14


STOP DUAL HP 522-WH-14
ENGINE E
GN
GN

RD-18 SOLENOID E
OIL SW
129-7707 WH-18 2 450-YL-18
3E-6455
(962G/IT62G) BK-18 1 G939-PK-18

BK-18
513-OR-14 1 ENGINE SPEED 443-YL-18
2 3 SENSOR
1 521-YL-14
BK-18 2
A A E 6V-2455
A/C REFRIGERANT SW 1 521-YL-14 E
114-5333 2 522-WH-14 TORQUE CONVERTER T
NOTE A OIL TEMP SENDER
ARC A 4W-9972
SUPPRESSOR 2 522-WH-14
106-8704 1 513-OR-14
A/C A
CLUTCH GN-14 1 513-OR-14 MOTOR
COIL AS. GN-14 2 522-WH-14

B 106-5122
BK-18
RD-18 PRIMING PUMP GP 151-6342
RIGHT SIDE ENGINE

RD-00 RELAY PANEL


BK-00 304-WH-8 BK-18 1 306-GN
496-WH-18 E919-YL-18 19 417-GY-18

L69

L69
442-GY-18 E920-BR-18 20 795-YL-18
506-PU G485-BU-18 33 306-GN
507-WH 123-WH 32 419-YL-18
202-BK-18 614-PU-14 29 251-BK-18
419-YL-18 606-GY-14 17 522-WH-14
L102 432-PK-18 506-PU 1 146-GY
G764-PK-18 507-WH 2 975-WH

L85
987-WH 604-OR 5 334-BU-18
L85

L94
G485-BU-18
P931-GN 608-GN 6 608-GN-14 450-YL-18

496-WH-18
H714-OR-18
E922-GN-18

G940-PU-18
138-GN-18

727-GN-18
G941-GY-18

416-OR-18
C530-BU-18

619-GN-14

H717-BR-18

G764-PK-18
C529-GY-18

E416-PU-18
E920-BR-18

H713-PK-18
964-BU-18

617-BR-14

614-PU-14

E921-PK-18

499-GY-18
417-GY-18

442-GY-18
251-BK-18

201-BK-18

201-BK-18
200-BK-14

606-GY-14

447-PK-18

201-BK-18
453-PK-18

432-PK-18
202-BK-18
200-BK-14

611-PU-14

201-BK-18
E919-YL-18

484-YL-18

419-YL-18
605-YL-14
G485-BU-18 617-BR-14 7 617-BR 321-BR-18

H716-WH

507-WH
975-WH

N939-GN
P931-GN

976-OR
146-GY

322-GY

506-PU
114-RD
200 BK

762-YL
299-BK
987-WH

N939-GN H713-PK-18 8 453-PK-18


761-GY

614-PU-14
761-GY H714-OR-18 9 G939-PK-18

614-PU
976-OR H716-WH 10 G764-PK-18
322-GY H717-BR-18 11 976-OR L70
619-GN-14 G764-PK-18 16 201-BK-18
611-PU-14 762-YL 15 762-YL-18 N939-GN-18
138-GN-18 761-GY 13 761-GY-18 614-PU-14

L106
146-GY 611-PU-14 22
251-BK-18 E921-PK-18 21 202-BK-18
762-YL E922-GN-18 23 727-GN-18
L106 964-BU-18 K933-GN-18 24 C530-BU-18
C530-BU-18 976-OR 31 762-YL-18

FRONT
ELAY PANEL
C529-GY-18 V C CONN 11 964-BU
H713-PK-18 419-YL-18 27 506-PU
2 507-WH

201-BK-18
H714-OR-18 122-RD
L65
H716-WH 432-PK-18 30 521-YL-14
H717-BR-18 146-GY 5 617-BR
E919-YL-18 201-BK-18 6 C529-GY-18
E920-BR-18 130-RD 3 E416-PU-18
E921-PK-18 251-BK-18 8 299-BK-18
E922-GN-18 306-GN 10 604-OR
299-BK 308-YL 11 K933-GN-18
E416-PU-18 310-PU 12 443-YL-18
614-PU-14 321-BR-18 13 447-PK-18
L107 617-BR-14 102-RD-14 14 496-WH-18 L71
606-GY-14 202-BK-18 7 441-OR-18
605-YL-14 403-GN-18 20 442-GY-18

REAR
605-YL-14 405-GY-18 21 432-PK-18

L88
606-GY-14 499-GY-18 38 403-GN-18 L88

L107
L67
617-BR-14 987-WH 28 405-GY-18
WH-18 L108 L108 614-PU-14 417-GY-18 26 322-GY
GN-18 614-PU-14 138-GN-18 4 326-RD

L107
BU-14 608-GN 105-RD 1 308-YL
OR-14 321-BR-18 450-YL-18 15 310-PU
RD 604-OR 299-BK 9 299-BK-18 605-YL-14
WH 795-YL 522-WH-14 22 606-GY-14
WH 443-YL-18 416-OR-18 23 611-PU-14

L65

L67
WH 405-GY-18 E416-PU-18 24 619-GN-14
WH G486-GN-18 G939-PK-18 25 130-RD
K933-GN-18 619-GN-14 29 499-GY-18
RD-0 E V 200-BK 123-WH 441-OR-18 31 G485-BU-18
RD-00 5 975-WH ENGINE 441-OR-18 442-GY-18 32 G486-GN-18
24 200-BK-14 521-YL-14 443-YL-18 33 608-GN-14
304-WH-8 1 304-WH-8 201-BK-18 522-WH-14 447-PK-18 34 112-PU-4
BB
4 403-GN-18 484-YL-18 36 138-GN-18
XX
21 975-WH 450-YL-18 322-GY 16 123-WH
E
311-WH 6 311-WH G486-GN-18 G939-PK-18 521-YL-14 17 102-RD-14
L90
CC 109-RD-4 19 109-RD-4 403-GN-18 326-RD 326-RD 18 105-RD
200-BK-14 7 200-BK-14 441-OR-18 975-WH 334-BU-18 19 122-RD
RD 00

403-GN-18 8 403-GN-18 K933-GN-18 122-RD 496-WH-18 37 105-RD


441-OR-18 14 441-OR-18 795-YL 334-BU-18 453-PK-18 35
K933-GN-18 17 K933-GN-18 405-GY-18 RELAY 308-YL 39
201-BK-18 22 521-YL-14 PANEL 105-RD 40
25 522-WH-14 306-GN V C CONN 12

118-GY
9 450-YL-18 102-RD-14 112-PU-4 1
101-RD-4 20 101-RD-4 G939-PK-18 112-PU-4 2
975-WH 12 975-WH 443-YL-18 310-PU 3
795-YL 23 795-YL 326-RD 130-RD 4
301-BU-10
200-BK-10

201-BK-18 2 201-BK-18 123-WH 5


405-GY-18 10 405-GY-18 201-BK-18 6
521-YL-14 11 521-YL-14 311-WH 7
522-WH-14 13 522-WH-14 304-WH-8 V C
450-YL-18 16 450-YL-18 109-RD-4 202-BK-18
L90
G939-PK-18 18 G939-PK-18 101-RD-4 L71 L90 L71
L109

443-YL-18 15 443-YL-18 F793-OR-4


L115

326-RD 3 326-RD L108 720-PU-18


L88

L65
L88
F793-OR-4
A301-WH-18
A300-GN-18

L65
397-OR-14
200-BK-14

102-RD-14
398-BU-14

334-BU-18

G486-GN-18
200-BK-14

310-PU
310-PU

L67
112-PU-4

L67
F793-OR-4

975-WH

201-BK-18
304-WH-8

306-GN
130-RD

130-RD
105-RD
101-RD-4
109-RD-4

122-RD

114-RD
308-YL

L64
200-BK
L63 L63
123-WH L86 L86
L66 L66 L84

L110 L110 373-GN


1
L111 L111 CONN 13 24
6
L86
L88

L90

V
L63
L64
L65
L66
L67

AD 19
1 123-WH 2 202-BK-18
2 G454-PK 17 E909-WH-18
ECPC TRANSMISSION 11 E908-BR-18
REV FWD 4TH 3RD 2ND 1ST OUTPUT 15 E905-BU-18
SOL 1 SOL 2 SOL 3 SOL 4 SOL 5 SOL 6 SPEED 12 754-BU-18
G954-PK

SENSOR XMSN 5 752-YL-18


200-BK

(LEADING) 4 751-GN-18
PK PROP 3E-8848 18 755-OR-18
SOLENOID
RD
RD

RD
RD

RD
RD

RD
RD

RD
RD

RD
RD

K 20 900-PU-18
AC
L111

VALVES (6) 21 901-WH-18


L111 L86 L63
2
1

159-0932 22 975-WH 608-


1
2

1
2

1
2

1
2

1
2

1
2

9 E904-BR-18
T T T T
BK
BK

T T 14 E903-YL-18
WH-18

L66
BK-18

975-WH-18 8 E902-PU-18
975-WH-18 16 E907-GY-18
L84

975-WH-18 10 E906-OR-18
L84
975-WH-18 13 E901-GN-18
2
1

975-WH-18 7 E900-WH-18
T

202-BK-18

OIL COOLER 975-WH-18 T 23 K977-PK-18


E900-WH-18

P. SW 155-8998
E901-GN-18

975-WH-18 975-WH-18 3 709-OR-18


751-GN-18 T C 975-WH
752-YL-18
326-RD 754-BU-18
795-YL 755-OR-18 E416-PU-18 L26
L90

L63
L64
L65
L66
L86
L88

975-WH 900-PU-18 505-BU 138-GN-18


201-BK-18 901-WH-18 503-BR 251-BK-18
405-GY-18 E900-WH-18 504-YL 118-GY
521-YL-14 E901-GN-18 A525-GN-18 120-YL
522-WH-14 E906-OR-18 A524-BR-18 133-OR-18
E E907-GY-18 A523-PU-18
L111
450-YL-18 E904-BR-18 517-BU-14 202-BK-18 L25
202-BK-18
202-BK-18
202-BK-18
202-BK-18

G939-PK-18 E905-BU-18 516-GN-14 P910-BR-18


E906-OR-18
E907-GY-18

E902-PU-18 L67 515-GY-14 202-BK-18


443-YL-18 E903-YL-18 124-GN-14 762-YL-18 L24
K977-PK-18 124-GN-14 964-BU
L66
202-BK-18 133-OR-18 128-PK
E 709-OR-18 120-YL
RTER T T
E908-BR-18 144-GN
1
2

ER E909-WH-18 T 646-OR-18
C
B
A

373-GN 138-GN-18 124-GN-14


T
WH-18
BK-18

T 615-YL-14 647-GN-18
1
2

OR-18
BK-18

BK-18 1 608-GN-14 128-PK 647-GN-18


YL-18

WH-18 2 202-BK-18 646-OR-18


WH-18
BK-18

INTERMEDIATE 537-GN-14 202-BK-18 A525-GN-18


MOTOR SPEED SENSOR 615-YL-14 615-YL-14 A524-BR-18
L27
SIGNAL
+8V
GROUND

(LEADING) 661-GN 608-GN-14 A523-PU-18


3E-8848 662-YL E416-PU-18 102-RD-14
T OUTPUT L28
663-GY 762-YL-18 144-GN
GP 151-6342 SPEED L86
BK-18 1 113-OR-18 964-BU 202-BK-18
WH-18 2 SENSOR 410-WH-18 506-PU 727-GN-18
INPUT TRANS INTERMEDIATE (TRAILING) L25
126-PK 507-WH C530-BU-18
SPEED OIL TEMP SPEED SENSOR 3E-8848 A541-PU-18 617-BR C529-GY-18
SENSOR SENSOR (TRAILING) L65
1 306-GN 633-BU-18 727-GN-18 728-BU-18
728-BU-18 H 200-BK

8
1
2
7
6
3
4
5
975-WH-18 ECAP SERVICE J

136-GN-18
Z Z SEC STER TOOL CONN C
A 105-RD

146-GY

146-GY
299-BK-18

299-BK-18
761-GY-18
299-BK-18
961-BR
299-BK-18
Z INTERMEDIATE B 200-BK
RELAY CONN 15
F
Z 3E-5239 D 944-OR-18
E 945-BR-18 987-WH
C P931-G
Z 728-BU-18 961-BR
L94

727-GN-18 761-GY-18
ARC FLASHER 975-WH-18 146-GY
SUPPRESSOR 120-4537 Z 146-GY 146-GY

L64
L67

L84
106-8704 C
614-PU-14

TURN IND C A541-PU-18 299-BK-18 146-GY


614-PU

202-BK-18

BUCKET IND C2 633-BU-18 CAB GROUND 299-BK-18


WARNING LAMPS 49A 537-GN-14
+V (TURN SIG) 49 691-GY

1
2
+V (HAZARDS) 30B 518-OR-14 CIGAR
Z SUSPENSION GP LIGHTER
GROUND 31 200-BK
692-YL 150-7718 9W-0335

L61
691-GY
CONTROL GP - DIMMER 200-BK

2
1
103-5526 Z
C C C
202-BK-18

+ BATTERY 3 113-OR-18
202-BK-18

129-BU
200-BK
108-BU-14
200-BK-14
GROUND 1 200-BK
LIGHTS ON 2 614-PU 614-PU
SPEEDO LAMP 4 662-YL 662-YL
L65
TACH LAMP 5 661-GN 661-GN
GAUGE LAMPS 6 663-GY 663-GY
200-BK-14
608-GN-14 200-BK

646-OR-18
608-GN-14

647-GN-18 647-GN-18 L11


200-BK
REAR FLOOD 200-BK 200-BK
Z Z Z Z 200-BK
RELAY
FRONT FLOOD
Z Z 3E-5239 Z Z
RELAY
3E-5239 L58
615-YL-14

SEAT
127-OR-14
L67 L67
ACTION 134-YL-14
L64 L64 ALARM
L84 RD 1 410-WH-18 410-WH-18
3E-6328 BK 2 201-BK-18 201-BK-18
L84 Z
692-YL TURN SIGNALS
108-BU-14 SEAT AIR COMPRESSOR 108-BU-14
124-GN-14 HVAC 124-GN-14
L65

L67

X Z 126-PK XMSN CNTRLS 126-PK


136-GN-18 SEC STER 136-GN-18
15A
144-GN BEACON 144-GN
X 167-OR NOT USED 167-OR
Z
118-GY WIPER MOTORS 118-GY
15A
138-GN-18 PAYLOAD 138-GN-18 L57
15A CIRCUIT Z Z Z Z Z Z 120-YL VOLT CONVERTER 120-YL
BREAKERS Z 113-OR-18
6T-3643 10A FUSE
10A
10A
10A
10A

10A
10A
10A

(QTY 12)
112-PU-14
112-PU-14

3K-8782 129-BU
112-PU GG G G G G 123-WH
15A FUSE
112-PU (QTY 2) 146-GY
G G 112-PU 8M-8948 133-OR-18
112-PU 128-PK
G FUSE HOLDER
G 112-PU
G 112-PU (QTY 14)
G 4K-5122
118-GY

X G 112-PU
C TERMINAL STUD 9G-8451
X G Z
112-PU G 10A 113-OR-18 MONITOR
G G Z
G 112-PU G 15A Z 134-YL-14 REAR FLOODS
112-PU 15A 127-OR-14 FRONT FLOODS
G G Z
112-PU 10A 129-BU CIGAR LIGHTER
G G Z
112-PU 10A 123-WH AXLE OIL COOLER
G G Z
112-PU 10A 133-OR-18 WORK LAMPS
G Z
112-PU G 10A 146-GY EH IMPL CONT
128-PK PILOT CTRL
FUSE PANEL
L58
L58
L57
L65

L57
A541-PU-18

L67 L24
975-WH-18

410-WH-18
727-GN-18

944-OR-18

608-GN-14
647-GN-18

133-OR-18
124-GN-14

138-GN-18

136-GN-18
633-BU-18

728-BU-18

945-BR-18

537-GN-14
518-OR-14

646-OR-18

113-OR-18
108-BU-14
201-BK-18

L24
615-YL-14

L64 L8
129-BU
167-OR

118-GY

123-WH

L8
105-RD

200-BK

144-GN
614-PU
661-GN

146-GY
663-GY

128-PK

126-PK
120-YL
662-YL

L61 136-GN-18
L61
L84 727-GN-18
L84

L38
L38
Z
L8

L11

RH HEADLINER
L61

L24

L38
15

16
26
19
27
39

21
17
37
35
31
38
23
25
36
29
10
40
33
30

12
24

22
34
32
28
13

18

20

14
11
1
7

4
5

118-GY L100
C L100 PANEL
118-GY
118-GY
123-WH
105-RD
975-WH
727-GN-18
728-BU-18
944-OR-18
945-BR-18
614-PU

167-OR
537-GN-14
518-OR-14

LAMP
120-YL
662-YL
663-GY
126-PK

A541-PU-18
633-BU-18
608-GN-14
661-GN

615-YL-14
113-OR-18
410-WH-18
128-PK
138-GN-18
124-GN-14
646-OR-18
144-GN
647-GN-18
133-OR-18

200-BK
129-BU
108-BU-14
201-BK-18
(146-GY)
136-GN-18

118-GY
118-GY 7N-5876
118-GY
118-GY O
118-GY

C C C
H B B

614-PU
200-BK
RD 1 118-GY
L11 RD 2 118-GY
3
L63 L11 L11 4
WH 505-BU
3 608-GN-14 YL 5 504-YL
L86 L66 L L37
P W BU 6 503-BR
BR 7 507-WH
REAR 8
126-PK WIPER SW
126-PK 112-6174
L84
727-GN-18
118-GY 728-BU-18
118-GY L25 202-BK-18
C529-GY-18
C530-BU-18
L8

L8
E416-PU-18 L37 200-BK
L37
944-OR-18
L26 L26 945-BR-18
138-GN-18
251-BK-18 HVAC OPERATOR CONTROLS
TEMPERATURE SELECTOR SELECTOR SW BLOWER SW
POTENTIOMETER 200-BK C (A/C,OFF,HTR) (LOW,MED,HI)
127-4540 B 3E-7155 3E-7156
200-BK
C C
614-PU 200-BK
L25 A 1 C B
614-PU
C 2
3 C CA 1 C
L24 4 2
L24 C 5
158-BR-14

3
C
C 6 C 4C
158-BR-14

D C 5
C C 6 C
RD-14
BR-14
BK-14

C
D
158-BR-14

L61 L61
521-YL-14

C C
124-GN-14
C
B
A

124-GN-14

202-BK-18
614-PU
200-BK

C
200-BK
200-BK
614-PU
614-PU

516-GN-14
517-BU-14

515-GY-14
A525-GN-18
A524-BR-18
A523-PU-18

L27
L27
521-YL-14
L37

L37
L37
L38 L38
L38

L28
500-BR L28
501-GN
L10 L10 L27 L27 L33
502-OR
DOWNSHIFT SW
S 3

BR-18
BK-18
YL-18
158-5626 605-YL-14

P931-GN
S 6

614-PU
128-PK
200-BK
CONN 19 539-BU-18
5

2
1
3
AE 540-WH-18
987-WH AE C S
P931-GN F781-BR-18 C F781-BR-18 TURN SIGNAL SW
961-BR F784-YL-18 B F784-YL-18 134-9569
4 1
761-GY-18 202-BK-18 A 202-BK-18
S S
GY A541-PU-18
GY 146-GY 4TH FUNCTION IMPL SW 537-GN-14
GY 116-4509 L43
299-BK-18 614-PU
B
614-PU 538-BR
200-BK A E735-PU-18
200-BK ARC SUPPRESSOR (2) E735-PU-18
128-PK 2 106-8704 499-GY-18
128-PK 633-BU-18
3

MUR440

MUR440
E702-OR-18
K E701-PK-18
611-PU-14
275-BK-18
987-WH 274-BK-18

2
1

2
1
P931-GN D 273-BK-18
D
272-BK-18

538-BR
605-YL-14

538-BR
606-GY-14
271-BK-18
270-BK-18
291-BK-18
290-BK-18
L23 L23 945-BR-18
944-OR-18
L43 410-WH-18
442-GY-18
443-YL-18

L24

L38
441-OR-18

606-GY-14
605-YL-14
447-PK-18
K933-GN-18

538-BR
L51
432-PK-18
405-GY-18
403-GN-18
L50

SEAT
L51 L50 496-WH-18
113-OR-18
615-YL-14
201-BK-18 910-YL-18
E707-GN-18 G485-BU-18

E707-GN-18

C414-BU-18
A541-PU-18

E708-PK-18
C413-YL-18
540-WH-18

537-GN-14
539-BU-18

606-GY-14

202-BK-18

201-BK-18
605-YL-14
E708-PK-18 G486-GN-18

201-BK-18

L52
661-GN
C413-YL-18

614-PU
200-BK

662-YL
C414-BU-18
C414-BU-18 C414-BU-18
C413-YL-18 C413-YL-18
E708-PK-18 E708-PK-18
E707-GN-18 E707-GN-18
539-BU-18 539-BU-18
540-WH-18 540-WH-18
201-BK-18 201-BK-18
201-BK-18 201-BK-18
200-BK 200-BK
200-BK
200-BK
L23
201-BK-18 201-BK-18
614-PU 614-PU
L45
A541-PU-18 A541-PU-18
727-GN-18
136-GN-18
102-RD-14

537-GN-14 537-GN-14
614-PU
614-PU
614-PU
200-BK

661-GN 661-GN
662-YL 662-YL L50
202-BK-18 202-BK-18
200-BK-14 200-BK-14 605-YL-14 605-YL-14
L99
200-BK-14 200-BK-14 606-GY-14 606-GY-14
200-BK-14 200-BK-14
200-BK-14 L50
L50

201-BK-18

606-GY-14
605-YL-14
D

538-BR
501-GN

L46 200-BK
L24
L24 118-GY
L8

L47
500-BR
502-OR
L46
L47
L38 L38

RUNNING/WORK/PANEL/TAIL
L100

LAMP SW RH DOME LAMP


ROADING 108-3320 3E-6389
PARK WORK1 (SHOWN IN OFF POSITION) 122-RD C
L101 L101
OFF WORK2 122-RD 122-RD A RD-18
C WH-18
1
200-BK B BK-18
B1
200-BK
200-BK

2
GY-14
BR-14

PANEL
LAMP
3
7N-5876
PK-14

B2
C C 4
614-PU
200-BK

B3
PU-14
YL-14

200-BK
5
BU-14
OR-14
200-BK
200-BK

200-BK

GN-14 RH HEADLINER
L99
200-BK-14

L99
ER SW L100
L100
MED,HI)
56 ATT AUTO R
L34

INPUTS (1=
1
2
3
7
5
6
4
8

1 C C SW POS
133-OR-18
102-RD-14
122-RD
647-GN-18
617-BR
610-OR-14
646-OR-18
614-PU

3 ON
L8

4C
OFF (
102-RD-14

6 C
AUTO
516-GN-14
517-BU-14

515-GY-14

L101
122-RD 200-BK C
122-RD 200-BK
521-YL-14

C
614-PU
647-GN-18
646-OR-18

C
102-RD-14

610-OR-14

A219-BK-18
614-PU
614-PU

C AUTO/MANUAL GEAR SELECT SW


NOT
122-RD

617-BR

USED 147-1402
C (SHOWN IN MANUAL POSITION)
A219-BK-18 C AUTO
L33
4
4
4

A219-BK-18 C
INDICATOR LAMP 200-BK 200-BK-14

OPE
POSITION HAZARD FLASHER VVV
D LAMP
COLUMN 200-BK
538-BR D 7N-5876
D LEFT TURN
D 540-WH-18 IND LAMP
37 7N-5876
38 200-BK D D C
CONN 23
4 1 11 18
27 3 126-PK
S S
17 14 373-GN E735-P
L43 499-GY-18 21 IMPL FILTER 8 D 13 322-GY 270-BK
201-BK-18 2 GROUND C413-YL-18 4 WH-18 DATA 126-PK-18 12 310-PU 271-BK

L53
200-BK 275-BK-18 6 HARNESS CODE 5 201-BK-18 2 BK-18 GROUND G761-YL 1 633-BU-18 272-BK
200-BK 274-BK-18 16 HARNESS CODE 4 E707-GN-18 1 OR-18 +V DISPLAY G762-BR 2 118-GY 273-BK
E702-OR-18 273-BK-18 22 HARNESS CODE 3 E708-PK-18 3 GN-18 CLOCK G768-GN 4 270-BK-18 274-BK

L53
L48

L48
E701-PK-18 272-BK-18 12 HARNESS CODE 2 C414-BU-18 5 YL-18 MODULE LOAD G760-WH 5 271-BK-18 275-BK

200-BK
200-BK

200-BK
611-PU-14 271-BK-18 3 HARNESS CODE 1 6 BU-18 HARNESS CODE G750-BU 6 272-BK-18 290-BK
538-BR 270-BK-18 31 HARNESS CODE 0 QUAD GAUGE L39 G755-GY 7 273-BK-18 291-BK
540-WH-18 291-BK-18 33 CLEAR 100-5895 G763-PU 8 274-BK-18 G762-

FRONT DASH ASSEMBLY


275-BK-18 290-BK-18 23 SERVICE LAMP 322-GY 9 275-BK-18 G768-
7N-5876 D D D D
274-BK-18 E735-PU-18 18 OPERATOR SW INPUT 663-GY 10 290-BK-18 G760-W
L40
273-BK-18 945-BR-18 14 CAT DATA LINK - 663-GY 308-YL 11 291-BK-18 G761-Y
272-BK-18 944-OR-18 5 CAT DATA LINK + 200-BK 310-PU 15 500-BR G750-
271-BK-18 410-WH-18 4 ACTION ALARM 200-BK 373-GN-18 16 501-GN G755-
270-BK-18 C413-YL-18 35 MODULE DATA 202-BK-18 17 502-OR G763-
291-BK-18 C414-BU-18 15 MODULE LOAD A541-PU-18 19 537-GN-14 307-OR

L45
290-BK-18 E707-GN-18 34 CLUSTER +V 537-GN-14 24 663-GY 944-OR
CATERPILLAR MONITORING SYSTEM
E735-PU-18 E708-PK-18 25 MODULE CLOCK 661-GN 20 605-YL-14 945-BR
OPERATING MODES
945-BR-18 442-GY-18 10 HYD TEMP SENSOR 662-YL 21 606-GY-14 614-PU
MODE FUNCTION
944-OR-18 443-YL-18 28 CNVT TEMP SENSOR 614-PU 22 661-GN 200-BK
0 NORMAL MODE
410-WH-18 441-OR-18 8 COOL TEMP SENSOR 326-RD 23 662-YL 201-BK
1 HARNESS CODE
C413-YL-18 447-PK-18 9 FUEL LEVEL SENSOR 307-OR-18 202-BK-
L97

2 NUMERIC READOUT CONN 24


C414-BU-18 K933-GN-18 24 +8V SENSOR SUPPLY L44 501-GN D C 126-PK
3 SERVICE MODE L44
E707-GN-18 432-PK-18 20 BRK OIL PRESS 3 118-GY 14 A541-PU-18 118-GY
4 TATTLE TALE MODE
E708-PK-18 405-GY-18 19 ENG OIL PRESS 1 500-BR 40 E735-PU-18 E702-O
5 US/METRIC MODE (UNITS MODE)
442-GY-18 G485-BU-18 FRONT AXLE TEMP 5 502-OR G762-BR K933-G
113-OR-18
113-OR-18

40 35
6 IMPLEMENT CONTROL CALIBRATION
443-YL-18 403-GN-18 30 ALTERNATOR 105-RD 32 G768-GN 443-YL
441-OR-18 496-WH-18 29 HYD OIL LEVEL 7 201-BK-18 33 G760-WH 447-PK
447-PK-18 G486-GN-18 32 REAR AXLE TEMP 5 E702-OR-18 34 G761-YL 496-WH
K933-GN-18 113-OR-18 1 + BATTERY D E701-PK-18 30 G750-BU 441-OR
432-PK-18 7 C413-YL-18 4 WH-18 DATA 611-PU-14 31 G755-GY 442-GY
405-GY-18 39 201-BK-18 2 BK-18 GROUND 275-BK-18 36 G763-PU 432-PK
403-GN-18 26 E707-GN-18 1 OR-18 +V DISPLAY 274-BK-18 5 202-BK-18 403-GN
496-WH-18 36 L50 E708-PK-18 3 GN-18 CLOCK 273-BK-18 1 105-RD 405-GY
L50
113-OR-18 411-PK-18 13 ACTION LAMP C414-BU-18 5 YL-18 MODULE LOAD 272-BK-18 2 113-OR-18 322-GY
201-BK-18 6 BU-18 HARNESS CODE 271-BK-18 3 200-BK 326-RD
499-GY-18 CATERPILLAR 270-BK-18 4 201-BK-18 308-YL
TACH/SPEEDOMETER
G485-BU-18 MONITORING SYSTEM 291-BK-18 6 307-OR-18 310-PU
100-5888
G486-GN-18 166-7237 290-BK-18 7 308-YL 605-YL
LAMP D D D D
201-BK-18 7N-5876 945-BR-18 8 326-RD 606-GY
L49

910-YL-18 200-BK 661-GN 944-OR-18 9 403-GN-18 611-PU


L49 D
615-YL-14 662-YL 410-WH-18 10 405-GY-18 610-OR
539-BU-18 STEER 200-BK 442-GY-18 11 410-WH-18 619-GN
633-BU-18 COLUMN 200-BK 443-YL-18 12 105-RD

L43
GROUND 441-OR-18 G486-GN-18 500-BR
L43

13
447-PK-18 15 432-PK-18 501-GN
K933-GN-18 16 G485-BU-18 502-OR
200-BK D ACTION 432-PK-18 17 441-OR-18 E701-P
200-BK 200-BK 411-PK-18 LAMP 405-GY-18 18 442-GY-18 410-WH

L45
201-BK-18 9W-2111 403-GN-18 19 443-YL-18 113-OR
D 496-WH-18 447-PK-18 615-YL-
20
L44 113-OR-18 21 496-WH-18 663-GY
200-BK
200-BK

L44
910-YL-18 22 499-GY-18 661-GN
200-BK 615-YL-14 23 538-BR 662-YL
200-BK E735-PU-18 39 E702-OR-18 A541-P
L50 200-BK G485-BU-18 25 614-PU 537-GN
L50 499-GY-18 615-YL-14 720-PU
D NEUTRALIZER 26
L49 L49 200-BK OVERRIDE LAMP G486-GN-18 27 910-YL-18 130-RD
910-YL-18 7N-5876 633-BU-18 28 944-OR-18 604-OR

L47
D 605-YL-14 29 945-BR-18 373-GN
L47
D 606-GY-14 37 K933-GN-18 633-BU
L50 BUCKET TURN
D R 200-BK 538-BR 38 E701-PK-18 538-BR
SIGNAL IND LAMP
308-YL 633-BU-18 200-BK 24 611-PU-14 499-GY
D 7N-5876
201-BK-18 910-YL-
D C OFF
L 326-RD 611-PU-14 202-BK-
D D S ON
307-OR-18 D 610-OR-14 G485-B
501-GN 4 GN
GND
H 105-RD B ST 200-BK FLOOD LAMP 202-BK-18 G486-G
MOTOR L44 D L49 IND LAMP
1 501-GN 615-YL-14 L3 720-PU-18
T KEY START SW D 7N-5876 L3 130-RD
200-BK 2 BK 118-GY
L46 9G-7641
118-GY 6 GY P 500-BR D 604-OR
B+ FRONT WIPER RIGHT TURN
500-BR 3 BR 502-OR 200-BK 619-GN-14
502-OR 5 OR 147-7973 201-BK-18 539-GN-18 IND LAMP
D 7N-5876
L46

FRONT DASH ASSEMBLY/STEERING WHEEL

WLPCS ECM C
112-1572 P 944-OR-18 11
L71 L71
LIFT POSITION SENSOR 20 C530-BU-18 945-BR-18 12
LIFT PRESS-HEAD END 13 C529-GY-18 E923-PK-18 3
GROUND 2 251-BK-18 L6 L6 E924-YL-18 4
CAT DATA LINK + 19 944-OR-18 L89 L89 E925-OR-18 5
15 945-BR-18 E926-BU-18 6 N
CAT DATA LINK -
16 E416-PU-18 E930-BU-18 9 U
LIFT PRESS-ROD END
+BATTERY 24V (IN) 1 138-GN-18 E936-WH 10
24 167-OR 1
18 A219-BK-18 2
12 E927-GN-18 7
5 138-GN-18 E E928-WH-18 8
TX A CHANNEL 9 818-BR-18 D CUSTOMER
UNUSED 3 A DATA
A CHAN RECEIVE 4 819-GY-18 C CONNECTION
GROUND 8 250-BK-18 B
OPERATOR STATION

10
P CONN 42
11
22
6
23
17
GROUND 21 251-BK-18
KEYPAD SUPPLY +24V 7 188-WH-18
KEYPAD DATA 14 E955-OR-18
C DD
+V DISPLAY OR-18 A 188-WH-18 619-GN-14 B
L99 GROUND BK-18 611-PU-14 C
B 251-BK-18
L100
DATA WH-18 C E955-OR-18 610-OR-14 A 200-BK-14
P
ATT AUTO RIDE CTRL SW OPERATION CONN 25
L100 BACKLIGHT WLPCS
INPUTS (1=SW CLSD, 0=SW OPEN) LAMP KEYPAD
L3 DD 619-GN-14
7N-5876 129-0419
118-GY
118-GY

L7 B 611-PU-14
SW POS G766-GN G767-WH P P
200-BK C DD
L7 610-OR-14
614-PU A
ON (UP) 0 1
CONN 25 DIMMER SW
OFF (CENTER) 1 1 2H-1855
118-GY 1 RD-14 B+
AUTO (DOWN) 1 0 118-GY 2 RD-18 B+
200-BK C 200-BK-14 3 BK-18 GROUND
B
502-OR 4 WH-14 HIGH
614-PU 501-GN 5 YL-14 LOW N
AUTO RIDE A 3 C L10 1
C 500-BR 6 BU-14 PARK
118-GY

CONTROL SW 2
506-PU 7 BR-18 WASH
103-6333 C 8 C N
C 6 C
200-BK C 202-BK-18 1 202-BK-18
B 5 FRONT INTERMITTANT
200-BK 720-PU-18 4 720-PU-18
614-PU C WIPER SW 130-RD 2 130-GN-18
A 1 C 110-7886
614-PU C 604-OR 3 604-OR-18
2 TRANSMISSION
PU-18

202-BK-18
YL-18

3 C NEUTRALIZER CONN 26
-18

-18

202-BK-18 C
4 OVERRIDE SW SERVICE BRAKE
200-BK-14
VVV
11
12
27
605-YL-14
606-GY-14
P931-GN
964-BU-18
CONN 33
4

B
FORK POSITIONER SW
116-2025
F
13 146-GY-18 A OR-18 + BATTERY
14 299-BK-18 C BK-18 GROUND
36 200-BK-14 964-BU-18 B BU-18 SOLENOID
17 F
5 322-GY FORWARD
23 E919-YL-18 322-GY 114-RD HORN
29 114-RD F 7T-0970
F
E735-PU-18 30 619-GN-14 FLOOD LAMP
270-BK-18 24 E920-BR-18 200-BK-14 9X-1439
271-BK-18 E921-PK-18 F
25
272-BK-18 40 E416-PU-18 F LEFT
273-BK-18 20 H716-WH 605-YL-14 1 RD-18 TURN
L17 LAMP
274-BK-18 18 H713-PK-18 200-BK-14 2 BK-18
275-BK-18 21 H717-BR-18 3E-6466
290-BK-18 2 138-GN-18 F RIGHT
L13
291-BK-18 6 251-BK-18 606-GY-14 1 RD-18 TURN
G762-BR 32 975-WH 200-BK-14 2 BK-18 LAMP
G768-GN 33 976-OR 3E-6466
G760-WH L16 9 C529-GY-18 F
G761-YL 35 N939-GN 200-BK-14 FLOOD LAMP
G750-BU 26 E922-GN-18 619-GN-14 9X-1439
G755-GY F
19 H714-OR-18 322-GY F
G763-PU 15 114-RD 322-GY FORWARD
307-OR-18 28 114-RD HORN
L15 F 7T-0970
944-OR-18 39 987-WH
945-BR-18 37 G485-BU-18
CONN 33 VALVE GP
L1

614-PU 38 201-BK-18
200-BK V F CONN 28 F L L 170-9061
201-BK-18 2 P931-GN 2
202-BK-18 L13 1 200-BK 1
126-PK

E
118-GY FRONT AXLE
E702-OR-18 1 CONN 32 TEMP SW
138-GN-18 138-GN-18
K933-GN-18 200-BK 2 200-BK M Q Q 155-8999
443-YL-18 201-BK-18 3 201-BK-18 G485-BU-18 2 G485-BU-18 2 BK
447-PK-18 4 201-BK-18 1 201-BK-18 1 BK
496-WH-18 251-BK-18 5 251-BK-18
T
441-OR-18 E416-PU-18 6
442-GY-18 G485-BU-18 7 G485-BU-18 4TH FUNCTION SOL 1
432-PK-18 C529-GY-18 8 C529-GY-18 M 152-8346
403-GN-18 9 987-WH 2 GN-18
405-GY-18 H713-PK-18 10 200-BK 1 GN-18
322-GY H714-OR-18 11
L13

326-RD H716-WH 12
308-YL H717-BR-18 13 4TH FUNCTION SOL 2
310-PU E919-YL-18 14 M 152-8346
L4
605-YL-14 E920-BR-18 15 987-WH 987-WH 2 GN-18
606-GY-14 F M E921-PK-18 16 200-BK 200-BK 1 GN-18
611-PU-14 1 E922-GN-18 17
CONN 29
610-OR-14 2 18
619-GN-14 3 19 RIDE CONT SOL
105-RD 4 N939-GN 20 M 3E-8574
500-BR 5 975-WH 21 975-WH 976-OR 2 GN-18
501-GN 6 976-OR 22 976-OR 975-WH 1 GN-18
502-OR 7 987-WH 23 987-WH
E701-PK-18 8 24 LIFT CYL HEAD END
410-WH-18 9 F M PRESS SENSOR
113-OR-18 10 M 124-4672
CONN 29
615-YL-14 11 138-GN-18 A OR-18 +24V
663-GY 12 251-BK-18 B BK-18 GROUND
661-GN 13 C529-GY-18 C WH-18 SIGNAL
662-YL 14
A541-PU-18 15 IT62G STD
537-GN-14 16 FRONT AXLE
720-PU-18 17 CONN 31 TEMP SW
130-RD 18 M Q Q 155-8999
604-OR
373-GN
633-BU-18
19
20
21
G485-BU-18 2
201-BK-18 1
G485-BU-18
201-BK-18
2
1
BK
BK D
538-BR 22 T
499-GY-18 23
910-YL-18 24
202-BK-18 IT62G STD
G485-BU-18 IT62G FRONT FRAME
G486-GN-18
IDENT PART NO. CHG LOC NOTE

HARNESS AS.
A 130-5890 03 B-15 A/C CLUTCH ATCH
B 135-5552 02 F-1 BUCKET/FORK POS SW (IT62G)
B 155-4186 00 I-1 BUCKET POSITION SW (950G/962G)
L1

C 154-7170 01 D-12 CAB (950G/962G)(US AND COSA)


C 168-8114 00 D-12 CAB (950G/962G)(JAPAN)
C 163-2938 01 D-12 CAB (IT62G)
D 154-4564 00 D-3 DASH
L4
L1

E 147-1224 05 D-14 ENGINE


C F 147-2759 04 G-2 FRONT FRAME (950G/962G - US)
R-18 11 F 141-3882 04 E-1 FRONT FRAME (950G/962G - COSA)
R-18 12 F 149-7267 03 I-2/I-5 FRONT FRAME (950G/962G - JAPAN)
K-18 3 F 162-2171 02 E-2 FRONT FRAME (IT62G)
YL-18 4 H 126-5612 03 G-10 HVAC
R-18 5 J 150-1411 00 D-1 FRONT LIGHTS (JAPAN) STD
U-18 6 NOT J 138-0171 01 I-3 FRONT LIGHTS (JAPAN) ATCH
U-18 9 USED L 166-3534 00 E-1 GRAPPLE SOLENOID ATCH
6-WH 10 M 147-2763 01 G-1 RIDE CNTRL VALVE (950G/962G) ATCH
7-OR 1 M 162-5683 02 E-1 4TH FUNCTION SOL (IT62G) STD
K-18 2 M 160-6549 01 E-1 4TH FUNCTION SOL (IT62G) ATCH
416-OR-18

727-GN-18
417-GY-18
202-BK-18

453-PK-18

N 114-9493 01 B-3 STOP LAMP/NEUTRALIZER SW


484-YL-18

N-18 7
H-18 8 P 162-5597 00 A-4 PAYLOAD MONITOR ATCH
Q 156-1106 00 G-1 FRONT AXLE TEMP (950G/962G)

V
CONN 30
Q
R
S
166-6038
147-2079
154-4563
02
02
01
E-1
A-13
E-8
FRONT AXLE TEMP (IT62G)
RELAY PANEL (CHASSIS)
TURN SIGNAL SW ATCH
C
1
2
3
5
4
6

T 148-8805 01 C-12 TRANSMISSION


SS V 149-4059 04 D-12 REAR FRAME (JAPAN)
V 145-9302 10 D-12 REAR FRAME (US & COSA)
W 148-9267 01 G-4 STEERING WHEEL
Y 146-9542 01 A-3 HYDRAULIC TANK
Z 154-4566 02 D-11 FUSE PANEL (CAB)
DD 121-8038 02 C-3 DIMMER SWITCH JUMPER STD
727-GN-18

416-OR-18
417-GY-18
202-BK-18

453-PK-18

202-BK-18

DD 121-8039 01 B-3 DIMMER SWITCH ATCH


484-YL-18

LL 115-0817 04 C-15 LICENSE PLATE LAMP (COSA) ATCH


LL 150-1590 00 H-15 LICENSE PLATE LAMP (JAPAN)
SS 154-2809 02 B-2 SECONDARY STEERING SYSTEM ATCH
WW 125-4439 00 I-4 BCKT POS/WARN LAMPS (COSA) ATCH
200-BK-14 SS SS KKK 141-3883 02 I-9 RH FRONT LIGHTS (COSA) STD
C

C
B

B
A

KKK 141-3885 01 I-7 RH FRONT LIGHTS (COSA) ATCH


5 LLL 141-3884 02 I-9 LH FRONT LIGHTS (COSA) STD
SECONDARY
RD

RD
BU

BU
BK

BK

STEERING LLL 141-3886 01 I-7 LH FRONT LIGHTS (COSA) ATCH


PRIMARY MMM 158-4220 00 C-15 BACKUP ALARM
619-GN-14 PRESS SW
611-PU-14 STEERING NNN 138-0172 01 H-15 STOP/TURN LAMPS (JAPAN) ATCH
PRESS SW 3E-6450
UUU 127-2994 01 G-8 BCKT/FORK SEL SW (950G/926G) STD
DD 3E-6450 UUU 137-2750 00 G-8 BCKT/FOR SEL SW (IT62G) ATCH
DD VVV 147-8345 00 G-3 CAB FLOOD LAMPS
R SW DD WWW 119-8984 01 G-3 BEACON LAMP ATCH
5 AB 156-1107 00 C-14 REAR AXLE TEMP SWITCHES
AC 157-7317 01 C-14 AXLE COOLER CLUTCH TEMP SW ATCH
AD 156-1108 01 C-14 AXLE COOLER CLUTCH SOL ATCH
AE 152-9075 01 F-8 DOWNSHIFT SW
AF 159-6166 00 F-8 DOWNSHIFT SW
NEUTRALIZER SW ARC SUPPRESSOR AG 147-2764 00 G-1 LIFT CYL PRESS SENSOR ATCH
105-6118 106-8704 AJ 156-1058 00 G-15 REAR TURN SIG (COSA) ATCH
AK 156-6224 00 G-15 REAR TURN SIG (COSA) ATCH
N
B
2
1

02-BK-18 NO WIRE AS.


SS
20-PU-18 G 116-2247 01 D-11 TERMINAL STUD TO FUSES (CAB)
30-GN-18 N U 147-2080 02 A-14 TERM BLK TO FUSE(CHASSIS RELAY)
04-OR-18 N N X 116-2246 01 D-11 TERM STUD TO BREAKERS (CAB)
-GN-18
-BK-16

AAA 155-9000 00 H-13 MONITOR CODE PLUG - 950G


N 26 NC BBB 155-9001 00 H-13 MONITOR CODE PLUG - 962G
SECONDARY CCC 152-4816 00 G-13 MONITOR CODE PLUG - IT62G
B 106-5122
BK-18
RD-18 PRIMING PUMP GP 151-6342
RIGHT SIDE ENGINE

RD-00 RELAY PANEL


BK-00 304-WH-8 BK-18 1 306-GN
112-PU-4 START RELAY BK-18 2 975-WH
JJ
125-1302 R
PP RR
304-WH-8 177-RD-8
MAIN RELAY UU QQ
167-0138 R
KK BK 2 308-YL
DISCONNECT BK 1 200-BK-14
SWITCH BK-00 177-RD-4 177-RD-8
7N-0718
JJJ
RD-00 KK YY TT
AUX START NN
BK-00 101-RD-4 F793-OR-4

STRAP 7V-7295
RECEPTACLE JJJ JJJ PP AIH RELAY

RELAY PANEL
RIGHT REAR 3E-0075 R

BK-0
FRAME GND 80A QQ
BK-18 2 975-WH
L113 L113 MAIN
BK-18 1 334-BU-1
L114 BREAKER TERMINAL
9S-4693 BLOCK
L114 121-1023
TT V
F793-OR-4 F793-OR-4

614-PU-14
606-GY-14
200-BK-14
ALT
UU

RD-0
604-OR
608-GN
BREAKER

BK-0
V
9S-4693 304-WH-8 304-WH-8
RR FUSE
NN V
112-PU-4 112-PU-4 HOLDER
EE 80A V 4K-5122
MM EE 109-RD-4
109-RD-4 V 101-RD-4
101-RD-4 MM U 101-RD
U

A RIGHT TURN LAMP


162-2073 CONN 2
V
U

U
101-RD
U 101-RD
U 101-RD
101-RD-14
RD-18 1 606-GY-14 101-RD-14
BK-18 2 200-BK-14 V
130-RD B RD-18
STOP/TAIL/PARK LAMP A301-WH-18 A BK-18
107-4401 CONN 1 A300-GN-18 C WH-18
V V HOOD
S RD-18 A 604-OR 397-OR-14 RD ACTUATOR

L113
T WH-18 C 614-PU-14 AS. 1 3 HOOD
G BK-18 B 200-BK-14 398-BU-14 161-4002 (US) ACTUA
MOTOR 124-4236 (JAPAN) SW
V 2
MOTOR AS. 146-02
FLOOD V 161-4007 (US)
608-GN
LAMP 200-BK-14 BK 117-1557 (JAPAN)
9X-1439 V

15 14
3E-8848 662-YL E416-PU-18 102-RD-14

SIG
L28

GRO
T OUTPUT 663-GY 762-YL-18 144-GN
GP 151-6342 SPEED L86
BK-18 1 113-OR-18 964-BU 202-BK-18
WH-18 2 SENSOR 410-WH-18 506-PU 727-GN-18
INPUT TRANS INTERMEDIATE (TRAILING) L25
126-PK 507-WH C530-BU-18
SPEED OIL TEMP SPEED SENSOR 3E-8848 A541-PU-18 617-BR C529-GY-18
SENSOR SENSOR (TRAILING) L65
1 306-GN 633-BU-18 727-GN-18 728-BU-18
3E-8848 100-3055 3E-8848
2 975-WH K933-GN-18 C529-GY-18 122-RD
R ECPC TRANSMISSION 443-YL-18 C530-BU-18 500-BR
7-RD-8 447-PK-18 521-YL-14 E701-PK-18
496-WH-18 728-BU-18 G767-WH-18
V 441-OR-18 944-OR-18 G766-GN-18
HOOD UP POWER OR-14 1 397-OR-14 442-GY-18 945-BR-18 E702-OR-18
HOOD UP SW GN-18 2 A300-GN-18 432-PK-18 973-BR-18 A219-BK-18
GROUND BK-14 3 200-BK-14 403-GN-18 L88 977-YL-18 944-OR-18
HOOD DOWN POWER BU-14 4 398-BU-14 405-GY-18 G767-WH-18 945-BR-18 L26 L26

L90
L64
+ BATTERY RD-14 5 175-RD-14 L4 322-GY G766-GN-18 615-YL-14
3-OR-4 HOOD DOWN SW WH-18 6 A301-WH-18 326-RD A219-BK-18 608-GN-14 537-GN-14
RELAY 308-YL 251-BK-18 538-BR 538-BR
075 R HOOD RAISE/LOWER RELAY

L110
310-PU P910-BR-18 505-BU L37 518-OR-14
149-2612
2 975-WH 605-YL-14 614-PU 503-BR

720-PU-18
1 334-BU-18 F793-OR-4 606-GY-14 614-PU 504-YL
304-WH-8 611-PU-14 118-GY 507-WH
112-PU-4 619-GN-14 610-OR-14 501-GN
109-RD-4 130-RD 720-PU-18 502-OR
10A FUSE L33
101-RD-4 604-OR E702-OR-18 506-PU
3K-8782 R V 499-GY-18 122-RD 521-YL-14
U R L33
101-RD U 10A 122-RD TAIL/DOME LAMPS 306-GN 7 306-GN G485-BU-18 502-OR 517-BU-14
R
101-RD 10A 130-RD STOPLAMP/HOOD SW 975-WH 6 975-WH G486-GN-18 501-GN 515-GY-14
FUSE U R 200-BK-14
101-RD 10A 105-RD KEY 200-BK-14 5 118-GY 500-BR 516-GN-14
HOLDER U R
101-RD 10A 114-RD FORWARD HORNS 308-YL 8 308-YL 610-OR-14 E701-PK-18 610-OR-14
4K-5122 334-BU-18 4 334-BU-18 720-PU-18 102-RD-14 617-BR
RUNNING LAMP BREAKER 175-RD-14 12 175-RD-14 E702-OR-18 910-YL-18 910-YL-18
3T-2662 1 500-BR 538-BR 720-PU-18
U R
101-RD-14 102-RD-14 122-RD 2 122-RD 910-YL-18 973-BR-18
15A
130-RD 9 130-RD 502-OR 977-YL-18
U R 114-RD 10 114-RD 501-GN 614-PU
101-RD-14 175-RD-14 102-RD-14 11 102-RD-14 E701-PK-18 614-PU
20A
105-RD 3 105-RD 538-BR
HOOD 102-RD-14
BREAKER CONN 9 122-RD
9H-1958 122-RD 167-OR
L90 L63 L63
RELAY PANEL 105-RD 537-GN-14
102-RD-14 518-OR-14
3 L4
HOOD
ACTUATOR
SW
2 146-0240

BK-0
RD-0

14 13 12
L37
L37

51
51
51
L

A525-
A524-
A523-

521-YL
L38 L38
L38

L28
500-BR L28
501-GN
L10 L10 L27 L27 L33
502-OR
506-PU

E928-WH-18 614-PU
A219-BK-18 L33 L33
E927-GN-18
A219-BK-18
G766-GN-18 L31
G767-WH-18
L26 E702-OR-18 200-BK C
D BEACON SW
E701-PK-18 200-BK-14
37-GN-14 910-YL-18 614-PU 9X-9639
L61 L61 C C
538-BR 720-PU-18
2

L28
144-GN

L28
518-OR-14 973-BR-18 C
L37 C
977-YL-18 102-RD-14 144-GN
3
614-PU 122-RD
L35
614-PU 617-BR 603-PK
610-OR-14
L33
33 L33

L35
RH HEADLINER

L38
L10 L10
L31
L31
OPERATOR STATION
E925-OR-18
E926-BU-18
E930-BU-18
E923-PK-18
E924-YL-18

L4
L4
E936-WH
167-OR

L89
BK-0
RD-0

L89

L4

11 10 9
C
614-PU

51
51
51
521-YL

647-GN-18
646-OR-18
C

102-RD-14

610-OR-14
A219-BK-18

614-PU
614-PU
C AUTO/MANUAL GEAR SELECT SW
NOT

122-RD

617-BR
USED 147-1402
C (SHOWN IN MANUAL POSITION)
A219-BK-18 C AUTO
L33

200-BK-14
200-BK-14
200-BK-14
A219-BK-18 MAN C
2
1 BK B 973-BR-18
3
BK C 977-YL-18
U L35 A219-BK-18 A 202-BK-18
E928-WH-18
L33
E927-GN-18 BK
973-BR-18 973-BR-18
977-YL-18 977-YL-18
E701-PK-18 E701-PK-18
L31 L31
G766-GN-18 G767-WH-18
614-PU G767-WH-18 G766-GN-18
614-PU E702-OR-18 E702-OR-18
614-PU 910-YL-18
720-PU-18 L98

200-BK-14

200-BK-14
CAB C
GROUND

L35
RH HEADLINER
L8
L8
202-BK-18
L10 L10
L31
OPERATOR STATION

L4 L4

BK-0
RD-0

8 7 6
C 6
200-BK C 202-BK-18 1 202-BK-18
B 5 FRONT INTERMITTANT
200-BK 720-PU-18 4 720-PU-18
614-PU C WIPER SW 130-RD 2 130-GN-18
A 1 C 110-7886
614-PU C 604-OR 3 604-OR-18
2 TRANSMISSION

720-PU-18
202-BK-18

910-YL-18
3 C NEUTRALIZER CONN 26

202-BK-18

202-BK-18
202-BK-18 C
4 OVERRIDE SW SERVICE BRAKE

614-PU
200-BK
5 C L7
112-6156 614-PU 7 PEDAL AS. STOP LAM
C 6 L7 110-8029 (COSA & JAPAN) 3E-5520 (C
200-BK 2
C 944-OR-18 8 163-3928 (US) 105-6117 (

L98
NOTE B

G767-WH-18
945-BR-18 9

G766-GN-18
E702-OR-18
E701-PK-18
202-BK-18
C530-BU-18 6 L4
L8 C529-GY-18 5 L6 L6
251-BK-18 3 L1
138-GN-18 1
E416-PU-18 4
10
11
L98
12
614-PU C P
L99
614-PU CONN 21
614-PU
200-BK
614-PU
200-BK
L1

496-WH-18
499-GY-18

442-GY-18
201-BK-18
L8

507-WH
506-PU
200-BK
L10

OPERATOR STATION CONN 27

2
4
5
7

8
3

12
11
L71
L71 L4

507-WH
506-PU
200-BK

499-GY-18
L4 L4 20
496
L89
BK-0
RD-0

44

Y MOTOR
Y MOTOR
Y Y
REAR
WASHER FRONT
7T-8890 WASHER
7T-8890

5 4 3

WIRE GROUP COLOR DESCRIPTIONS


GROUND CIRCUIT
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
STARTING CIRCUIT
START AID CIRCUIT
POWERTRAIN CONTROL CIRCUIT
MONITOR CIRCUIT
PANEL LAMP CIRCUIT
HEATER AND AIR CONDITIONER CIRCUIT
TURN SIGNAL / WIPER WASHER CIRCUIT
WLPCS ECM CIRCUIT
CAT DATA LINK

OTHER COLOR DESCRIPTIONS


HIGHWAYS
02-BK-18
20-PU-18
30-GN-18
NO
N
SS
G
U
WIRE AS.
116-2247
147-2080
01
02
D-11
A-14
TERMINAL STUD TO FUSES (CAB)
TERM BLK TO FUSE(CHASSIS RELAY)
B
04-OR-18 N N X 116-2246 01 D-11 TERM STUD TO BREAKERS (CAB)

727-GN-18
200-BK-16
AAA 155-9000 00 H-13 MONITOR CODE PLUG - 950G
N 26 NC BBB 155-9001 00 H-13 MONITOR CODE PLUG - 962G
SECONDARY CCC 152-4816 00 G-13 MONITOR CODE PLUG - IT62G
STOP LAMP SW STEERING
3E-5520 (COSA & JAPAN) RELAY
105-6117 (US) 139-2599 CABLE AS.
AA 116-0080 01 F-15 +BATTERY TO -BATTERY
SS SS
727-GN-18 200-BK-16 BB 147-3687 01 F-14 +BATTERY TO MOTOR (OR +B TERM BLOCK) STD
L4 BB 131-1450 01 F-14 +BATTERY TO MOTOR (OR +B TERM BLOCK) ATCH
XX VV CC 109-3591 01 D-14 +B TERM BLOCK TO MOTOR ATCH
1 L1 RD-0 RD-0
SECONDARY EE 147-2085 00 A-14 TERM BLOCK TO ALTERNATOR BREAKER
STEERING FF 7Y-8298 02 E-14 CRANKING MOTOR TO FRAME GND
MOTOR/PUMP GG 8Y-9603 01 D-14 MOTOR TO ENGINE BLOCK GND
SS HH 148-8298 00 D-15 -B ALTERNATOR TO ENG BLOCK GND
154-2563 VV
BK-0 MOTOR RD-0 JJ 131-1451 00 F-15 -BATTERY TO DISCONNECT SW
YY KK 131-1449 00 B-15 DISCONNECT SW TO FRAME GND
MM 147-2083 00 A-14 ATL BKR TO TERM BLK(TO FUSES & BKRS)
NN 166-3423 00 A-14 ALT BREAKER TO AIH RELAY
PP 147-2089 00 B-15 MAIN BREAKER TO MAIN RELAY
QQ 147-2090 00 B-14 MAIN BREAKER TO START RELAY
RR 147-2086 01 B-15 MAIN RELAY TO TERM BLK (TO CAB FUSES)
TT 166-2834 00 A-14 AIH RELAY TO TERM BLOCK
L1
UU 147-2087 00 B-14 START RELAY TO TERM BLOCK
VV 148-6677 00 B-2 SEC STER RELAY TO SEC STER MTR
496-WH-18

XX 141-2812 00 D-14 MOTOR TO SEC STER RELAY ATCH


442-GY-18
201-BK-18

YY 8R-1460 01 A-2 SEC STER MOTOR TO FRAME GND ATCH


JJJ 133-5091 01 B-15 AUXILIARY JUMP-START RECEPT ATCH
XXX 124-4884 00 H-3 ANTENNA (ENTERTAINMENT RADIO)

V HYD OIL STRAP AS.


3
2
4
5

9
12

10
11

A
LEVEL SW ZZ 108-5747 00 D-14 AIH HEATER TO GND(AT ENG CYL HEAD)
Y 123-2993 EEE 7X-6315 03 I-10 XMSN CONTROL GROUND
Y
201-BK-18 1 BK-18 YYY 8X-5804 01 G-12 CAB TO FRAME GROUND
496-WH-18 2 BK-18

Y COMPONENTS ARE SHOWN INSTALLED ON A FULLY


HYD TEMP TRANSMISSION SPEED SENSOR WIRE PAIRS (E900-WH & OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
442-GY-18 E901-GN, E907-GY & E906-OR, E902-PU & E903-YL,
SENDER AND XMSN SHIFTER IN NEUTRAL
T 4W-9972 E904-BR & E905-BU, E908-BR & E909-WH) MUST BE
TWISTED PAIRS, AT LEAST ONE TURN PER 25.4mm UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE

HYD FILTER NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE DATA LINK WIRES (944-OR & 945-BR) AND ENGINE SPEED
Y BYPASS SW NOTE B: SWITCHES ACTUATED WHEN PEDALS ARE SIGNAL WIRES (450-YL & G939-PK) MUST BE TWISTED
7X-8549 FULLY UP, DE-ACTUATED UPON DEPRESSING PEDALS PAIRS, AT LEAST 1 TURN PER 25.4mm.

E 87943

2 1

The following wire


pairs must be
ABBREV COLOR SYMBOL DESCRIPTION
twisted at least 1 RD RED CIRCUIT CONNECTED

turn per 25mm: WH WHITE CIRCUIT NOT CONNECTED


OR ORANGE ELECTRICAL CONNECTION TO
450 & G939 YL YELLOW
MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION
944 & 945 PK PINK TO SURFACE OF COMPONENT

E900 & E901 BK BLACK CONNECTOR

E902 & E903 GY GRAY H# CIRCUIT GROUPING DESIGNATION

PU PURPLE
E904 & E905 BR BROWN
ATCH WIRE, CABLE, COMPONENT

E906 & E907 GN GREEN


SPLICE

BLADE, SPADE, RING OR SCREW


E908 & E909 BU BLUE TERMINAL

THIS SCHEMATIC IS FOR THE 950G WHEEL LOADER, 962G WHEEL LOADER,
AND IT62G INTEGRATED TOOCARRIER ELECTRICAL SYSTEM
MEDIA NUMBER: SENR1393-03
SCHEMATIC PART NUMBER: 126-7722, CHANGE: 03
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

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