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    DG Set

    Uploaded by

    anshul
    This document compares the existing and proposed diesel generator sets for a facility. The existing sets have a total effective capacity of 462 kVA while the proposed sets would provide 1476 kVA, over 3 times the capacity. The proposed sets would use 34 liters less diesel per hour and have 30% higher efficiency. This would result in annual diesel consumption decreasing from 149760 liters to 100800 liters. The total annual operating cost would be reduced from over Rs. 54 million to around Rs. 36 million, providing annual savings of over Rs. 18 million. The payback period for the cost of the new generator sets is estimated to be around 22 months based on the savings.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as XLS, PDF, TXT or read online from Scribd

    DG Set

    Uploaded by

    anshul
    556 views8 pages
    This document compares the existing and proposed diesel generator sets for a facility. The existing sets have a total effective capacity of 462 kVA while the proposed sets would provide 1476 kVA, over 3 times the capacity. The proposed sets would use 34 liters less diesel per hour and have 30% higher efficiency. This would result in annual diesel consumption decreasing from 149760 liters to 100800 liters. The total annual operating cost would be reduced from over Rs. 54 million to around Rs. 36 million, providing annual savings of over Rs. 18 million. The payback period for the cost of the new generator sets is estimated to be around 22 months based on the savings.

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    DG SET

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    This document compares the existing and proposed diesel generator sets for a facility. The existing sets have a total effective capacity of 462 kVA while the proposed sets would provide 1476 kVA, over 3 times the capacity. The proposed sets would use 34 liters less diesel per hour and have 30% higher efficiency. This would result in annual diesel consumption decreasing from 149760 liters to 100800 liters. The total annual operating cost would be reduced from over Rs. 54 million to around Rs. 36 million, providing annual savings of over Rs. 18 million. The payback period for the cost of the new generator sets is estimated to be around 22 months based on the savings.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    556 views8 pages

    DG Set

    Uploaded by

    anshul
    This document compares the existing and proposed diesel generator sets for a facility. The existing sets have a total effective capacity of 462 kVA while the proposed sets would provide 1476 kVA, over 3 times the capacity. The proposed sets would use 34 liters less diesel per hour and have 30% higher efficiency. This would result in annual diesel consumption decreasing from 149760 liters to 100800 liters. The total annual operating cost would be reduced from over Rs. 54 million to around Rs. 36 million, providing annual savings of over Rs. 18 million. The payback period for the cost of the new generator sets is estimated to be around 22 months based on the savings.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 8
    At a glance
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    The document compares the technical and commercial details of existing and proposed diesel generator sets. It analyzes parameters like capacity, fuel consumption, efficiency, operation costs, savings potential, payback period etc.

    The details being compared include generator set capacity and configuration, engine details, electrical systems, fuel tank size, noise levels, consumption rates, commercial quotes etc. across different manufacturers/suppliers.

    The cost factors considered include cost of diesel, maintenance costs, taxes like excise and CST, freight and insurance charges to calculate total costs and savings potential with the new generator sets.

    EXISTING & PROPOSED DG SET COMPARISION SHEET

    S.NO. PARTICULARS EXISTING DG SETS PROPOSED DG SET REMARKS


    1 DETAILS
    225 KVA (02 NOS.) 320 KVA 320 KVA +500 KVA

    1.01 DIESEL CONSUMPTION PER HOUR (LTR) 30 44 35 +50 LTR 34 LTR/HOUR LESS DIESEL CONSUMPTION

    1.02 AVERAGE EFFICIENCY (%) 60% 60% 90% EFFICIENCY INCREASE BY 30 %

    135 PER D.G. SET


    EFFECTIVE KVA 192 738 TOTAL OUTOUT IS HIGH
    1.03 FOR TWO D.G. SETS:
    135 X 2 = 270 kva
    TOTAL EFFECTIVE KVA OF D.G. SETS 462 1476 Additional 1014 kva available

    60 44
    1.04 DIESAL CONSUMPTION PER HOUR LITER 70 We use only half the capacity i.e. for 738 KVA
    104

    1.05 Diesal Consumption per KVA per hour 0.23 0.05 Benefit of 0.18. ltr diesal per kva per hour

    2. Annual Performance
    2.1 LIFE SPAN ELAPSED 20 YEARS -

    2.2 LIFE SPAN EXPECTED NO GURANTEE MINIMUM 10 YEARS

    2.3 AVERAGE PER DAY OPERATION 4 HOURS 4 HOURS

    2.4 ANNUAL OPERATION 4 X 30 X 12 = 1440 HOURS 4 X 30 X 12 = 1440 HOURS

    2.5 ANNUAL DIESEL CONSUMPTION 149760 100800

    3 EXPENSES CALCULATION

    3.1 COST OF DIESEL @ 35.5/LTR. (INR) 5316480 3578400 Diesel cost decreaseds with increase in KVA
    AVERAGE MAINTENANCE COST ANNUAL
    3.2 100000 30000 MAINTENANCE COST DECRESES
    (INR)
    TOTAL OPERATION COST FOR D.G. SETS
    3.3 5416480 3608400 Total cost reduction
    (INR)
    4 SAVINGS CALCULATION

    4.1 NET SAVINGS ANNUALLY (INR) 1808080

    4.2 SAVINGS PER MONTH (INR) 150673.333333333

    4.3 COST OF NEW D.G. SET (INR) 320 |KVA 1600000

    4.4 COST OF NEW DG SETS (INR) 500 KVA 2500000

    4.5 Net Cost (INR) 4100000

    4.6 SALE PRICE OF OLD DG SETS 2.5 LACKS X 3 = 7.5 LACKS

    4.7 EFFECTIVE COST OF NEW DG SETS 3350000


    5 EXPECTED PAY BACK PERIOD Month 22 COST REIMBURSEMENT IN APPROX 22 MONTHS

    Prepared By:- Checked By :- Approved By :-


    HOME
    Rev Date:
    29/11/10 TECHNO COMMERCIAL COMPARISION SHEET FOR D.G. SET
    M/s Grand Marshall M/s Sudhir Gensets M/s Bhaskar Power M/s Greaves Cotton
    Details
    Engineers P. Ltd Limited Projects Pvt. Ltd. Limited
    GMEPL/JIPR/0910/105, SGL/OFFER/J/ALIL/NJ/ BPPPL/JPR/10-11/HG,
    Sr. No Offer No. & Date URS AS/BG-1/10-11/01, 16/10/10
    20/10/10 0479A, 07/05/10 07/05/10
    Mr. Padmendra Shekhawat, Mr. Neeraj Jain, Mr. Hemant Gupta, Mr. Abhinav Sharma,
    Contact Person
    09352000036, 09529561533 09001098967 09829969694 09717741458
    1.00 DETAILS
    1.01 DESCRIPTION 500 KVA Silent DG Set 500 KVA Silent DG Set 500 KVA Silent DG Set 500 KVA Silent DG Set
    1.02 MAKE Supernova Sudhir Bhaskar Greaves Cotton
    FUEL TANK MINIMUM 500
    1.03 830 Liters 700 LITRES 900 LITERS
    CAPACITY LITERS
    VENDOR TO 6500(L) x 2000(W) x 5600(L) X 200(W) X 2200(H)
    1.04 CANOPY SIZE 6240 X 2000 X 2570 mm
    SPECIFY 2300(H) mm mm
    VENDOR TO
    1.05 NOISE LEVEL 75 db 75 db 75 db 75 db
    SPECIFY
    2.00 ENGINE DETAILS
    VOLVO PENTA/ VOLVO PENTA DIESEL
    2.01 ENGINE CUMMINS KOEL GREAVES
    CUMMINS ENGINE
    VERTICAL
    2.02 TYPE VERTICAL INLINE VERTICAL VERTICAL VERTICAL
    INLINE
    2.03 BHP 600 600 600 608 604
    2.04 NO. OF CYLINDERS 6 6 6 10
    2.05 STROKE 4 4 4 4 4
    2.06 RPM 1500 1500 1500 1500 1500
    WATER/ OIL
    2.07 COOLING WATER COOLED WATER COOLED WATER COOLED WATER COOLED
    COOLED
    VENDOR TO
    2.08 RATING STANDARD ISO-3046, BS-5514 BS:5514 ISO 3046/ BS 5514 ISO 3046/ BS 5514
    SPECIFY
    Fuel Consumption @
    2.09 Ltr./Hr. 72 Ltr/Hr. 77.4 Ltr/Hr. 75 Lt./Hr 72 Ltr/Hr.
    75% Load
    2.10 OVERLOAD UPTO 10 % 10% 10% 10% 10%
    2.11 Alternator Make Stamford KIRLOSKAR GREEN
    3.00 ELECTRICAL SYSTEM DETAILS
    3.01 PHASE 3 PHASE 3 PHASE 3 PHASE 3 PHASE 3 PHASE
    Rev Date:
    29/11/10 TECHNO COMMERCIAL COMPARISION SHEET FOR D.G. SET
    M/s Grand Marshall M/s Sudhir Gensets M/s Bhaskar Power M/s Greaves Cotton
    Details
    Engineers P. Ltd Limited Projects Pvt. Ltd. Limited
    GMEPL/JIPR/0910/105, SGL/OFFER/J/ALIL/NJ/ BPPPL/JPR/10-11/HG,
    Sr. No Offer No. & Date URS AS/BG-1/10-11/01, 16/10/10
    20/10/10 0479A, 07/05/10 07/05/10
    Mr. Padmendra Shekhawat, Mr. Neeraj Jain, Mr. Hemant Gupta, Mr. Abhinav Sharma,
    Contact Person
    09352000036, 09529561533 09001098967 09829969694 09717741458
    3.02 POWER FACTOR 0.8 0.8 0.8 0.8 0.8
    3.03 FREQUENCY 50 HZ 50 HZ 50 HZ 50 HZ 50 HZ
    3.04 SYSTEM 4 WIRE SYSTEM 4 WIRE SYSTEM 4 WIRE SYSTEM 4 WIRE SYSTEM 4 WIRE SYSTEM
    VENDOR TO
    3.05 BATTERIES 02 NOS, 180AH/ 12 V 02 NOS, 12 V, 100 AH 180 AH/ 12 V 180 AH/ 12 V
    SPECIFY
    4.00 COMMERICAL
    4.01 UNIT RATE INR 2280000 242100 2480000 2266049
    INCLUSIVE IN
    4.02 EXISE DUTY @10.3 % 234840 24936.3
    ABOVE PRICE 233403.047
    4.03 TOTAL INR 2514840 267036.3 2480000 2499452.047
    @2 % AGAINST NIL AGAINT 'C'
    4.04 CST NIL AGAINT 'C' FORM 49600
    'C' FORM FORM 49989.04094
    FREIGHT &
    4.05 INR NOT INCLUDED NOT INCLUDED NOT INCLUDED
    INSURANCE NOT INCLUDED
    4.06 GRAND TOTAL INR 2514840 267036.3 2529600 2549441.08794
    5.00 PAYMENT TERMS, WARRENTY & DELIVERY SCHEDULE
    VENDOR TO
    5.01 ADVANCE 30% OF BASIC PRICE 30% OF BASIC PRICE 30% OF BASIC PRICE 30% OF BASIC PRICE
    SPECIFY

    BALANCE DD
    BALANCE DD AGAINST BALANCE 70% TO BE BALANCE 70% TO BE
    VENDOR TO AGAINST
    5.02 BALANCE PERFORMA INVOICE PAID BEFORE PAID BEFORE
    SPECIFY PERFORMA INVOICE
    PRIOR TO DELIVERY DESPATCH DESPATCH
    PRIOR TO DELIVERY
    Rev Date:
    29/11/10 TECHNO COMMERCIAL COMPARISION SHEET FOR D.G. SET
    M/s Grand Marshall M/s Sudhir Gensets M/s Bhaskar Power M/s Greaves Cotton
    Details
    Engineers P. Ltd Limited Projects Pvt. Ltd. Limited
    GMEPL/JIPR/0910/105, SGL/OFFER/J/ALIL/NJ/ BPPPL/JPR/10-11/HG,
    Sr. No Offer No. & Date URS AS/BG-1/10-11/01, 16/10/10
    20/10/10 0479A, 07/05/10 07/05/10
    Mr. Padmendra Shekhawat, Mr. Neeraj Jain, Mr. Hemant Gupta, Mr. Abhinav Sharma,
    Contact Person
    09352000036, 09529561533 09001098967 09829969694 09717741458

    24 MONTHS FROM DATE


    24 MONTHS FROM 24 MONTHS FROM
    OF DESPATCH OR 5000
    12 MONTHS OR 3600 DATE OF DESPATCH DATE OF DESPATCH
    VENDOR TO RUNNING HOURS OR 18
    5.03 WARRENTY RUNNING HOURS OR 5000 RUNNING OR 5000 RUNNING
    SPECIFY MONTHS FROM DATE
    WHICHEVER IS EARLIER HOURS WHICHEVER HOURS WHICHEVER
    OF COMISSIONING
    IS EARLIER IS EARLIER
    WHICHEVER IS EARLIER

    5.04 DELIVERY 5 WEEKS MAX 4-6 WEEKS 4-6 WEEKS 6-8 WEEKS 3-4 WEEKS
    Techno Commercial Comparative Akash Kanwatia MKP CFT
    REV DESCRIPTION DATE PREPARED CHECKED APPROVED
    Rev Date:
    29/11/10 TECHNO COMMERCIAL COMPARISION SHEET FOR D.G. SET
    M/s Grand Marshall M/s Sudhir Gensets M/s Bhaskar Power M/s Greaves Cotton
    Details
    Engineers P. Ltd Limited Projects Pvt. Ltd. Limited
    GMEPL/JIPR/0910/105, SGL/OFFER/J/ALIL/NJ/ BPPPL/JPR/10-11/HG, AS/BG-1/10-11/01,
    Sr. No Offer No. & Date URS
    20/10/10 0479A, 07/05/10 07/05/10 16/10/10
    Mr. Padmendra Shekhawat, Mr. Neeraj Jain, Mr. Hemant Gupta, Mr. Abhinav Sharma,
    Contact Person
    09352000036, 09529561533 09001098967 09829969694 09717741458
    1.00 DETAILS
    1.01 DESCRIPTION 320 KVA Silent DG Set 320 KVA Silent DG Set 320 KVA Silent DG Set 320 KVA Silent DG Set
    1.02 MAKE Supernova Sudhir Bhaskar Greaves Cotton
    1.03 FUEL TANK CAPACITY 480 Ltr. 520 Ltr.
    VENDOR TO 4900(L) x 2000(W) x 2180(H) 5300(L) x 1500(W) x 5700(L) x 2000(W) x 5950(L) x 2000(W) x
    1.04 CANOPY SIZE
    SPECIFY mm 2025(H) mm 2520(H) mm 2500(H) mm
    VENDOR TO
    1.05 NOISE LEVEL 75 db 75 db 75 db 75 db
    SPECIFY
    2.00 ENGINE DETAILS
    VOLVO PENTA/ VOLVO PENTA DIESEL
    2.01 ENGINE CUMMINS KOEL GREAVES
    CUMMINS ENGINE
    VERTICAL
    2.02 TYPE VERTICAL INLINE VERTICAL VERTICAL VERTICAL
    INLINE
    2.03 BHP 377 380 386 396
    2.04 NO. OF CYLINDERS 6 6 6
    2.05 STROKE 4 4 4 4
    2.06 RPM 1500 1500 1500 1500 1500
    WATER/ OIL
    2.07 COOLING WATER COOLED WATER COOLED WATER COOLED WATER COOLED
    COOLED
    VENDOR TO
    2.08 RATING STANDARD ISO-3046, BS-5514 BS:5514 ISO 3046/ BS 5514 ISO 3046/ BS 5514
    SPECIFY
    Fuel Consumption @ 75%
    2.09 Ltr./Hr. 50.4 Ltr/Hr. 51.1 Ltr./Hr. 51 Ltr./Hr. 50.4 Ltr. Hr.
    Load
    2.10 OVERLOAD UPTO 10 % 10% 10% 10% 10%
    2.11 Alternator Make Stamford KIRLOSKAR GREEN
    3.00 ELECTRICAL SYSTEM DETAILS
    3.01 PHASE 3 PHASE 3 PHASE 3 PHASE 3 PHASE 3 PHASE
    3.02 POWER FACTOR 0.8 0.8 0.8 0.8 0.8
    3.03 FREQUENCY 50 HZ 50 HZ 50 HZ 50 HZ 50 HZ
    3.04 SYSTEM 4 WIRE SYSTEM 4 WIRE SYSTEM 4 WIRE SYSTEM 4 WIRE SYSTEM 4 WIRE SYSTEM
    Rev Date:
    29/11/10 TECHNO COMMERCIAL COMPARISION SHEET FOR D.G. SET
    M/s Grand Marshall M/s Sudhir Gensets M/s Bhaskar Power M/s Greaves Cotton
    Details
    Engineers P. Ltd Limited Projects Pvt. Ltd. Limited
    GMEPL/JIPR/0910/105, SGL/OFFER/J/ALIL/NJ/ BPPPL/JPR/10-11/HG, AS/BG-1/10-11/01,
    Sr. No Offer No. & Date URS
    20/10/10 0479A, 07/05/10 07/05/10 16/10/10
    Mr. Padmendra Shekhawat, Mr. Neeraj Jain, Mr. Hemant Gupta, Mr. Abhinav Sharma,
    Contact Person
    09352000036, 09529561533 09001098967 09829969694 09717741458
    VENDOR TO
    3.05 BATTERIES 02 NOS, 135 AH/ 12 V 02 NOS, 12 V, 65 AH 200 AH/ 24 V 180 AH/ 12 V
    SPECIFY
    4.00 COMMERICAL
    4.01 UNIT RATE INR 1457000 1528000 1325000 1349923
    4.02 EXISE DUTY @10.3 % 150071 157384 136475 139042.069
    4.03 TOTAL INR 1607071 1685384 1461475 1488965.069
    @2 % AGAINST NIL AGAINT 'C'
    4.04 CST NIL AGAINT 'C' FORM 29229.5
    'C' FORM FORM 29779.30138
    4.05 FREIGHT & INSURANCE INR NOT INCLUDED NOT INCLUDED NOT INCLUDED NOT INCLUDED
    4.06 GRAND TOTAL INR 1607071 1685384 1490704.5 1518744.37038
    5.00 PAYMENT TERMS, WARRENTY & DELIVERY SCHEDULE
    VENDOR TO
    5.01 ADVANCE 30% OF BASIC PRICE 30% OF BASIC PRICE 30% OF BASIC PRICE 30% OF BASIC PRICE
    SPECIFY

    BALANCE DD
    BALANCE DD AGAINST BALANCE 70% TO BE BALANCE 70% TO BE
    VENDOR TO AGAINST
    5.02 BALANCE PERFORMA INVOICE PAID BEFORE PAID BEFORE
    SPECIFY PERFORMA INVOICE
    PRIOR TO DELIVERY DESPATCH DESPATCH
    PRIOR TO DELIVERY

    24 MONTHS FROM
    DATE OF DESPATCH
    24 MONTHS FROM 24 MONTHS FROM OR 5000 RUNNING
    12 MONTHS OR 3600 DATE OF DESPATCH DATE OF DESPATCH HOURS OR 18
    VENDOR TO
    5.03 WARRENTY RUNNING HOURS OR 5000 RUNNING OR 5000 RUNNING MONTHS FROM
    SPECIFY
    WHICHEVER IS EARLIER HOURS WHICHEVER HOURS WHICHEVER DATE OF
    IS EARLIER IS EARLIER COMISSIONING
    WHICHEVER IS
    EARLIER

    5.04 DELIVERY 5 WEEKS MAX 4-6 WEEKS 4-6 WEEKS 6-8 WEEKS 3-4 WEEKS
    Techno Commercial Comparative Akash Kanwatia MKP CFT
    Rev Date:
    29/11/10 TECHNO COMMERCIAL COMPARISION SHEET FOR D.G. SET
    M/s Grand Marshall M/s Sudhir Gensets M/s Bhaskar Power M/s Greaves Cotton
    Details
    Engineers P. Ltd Limited Projects Pvt. Ltd. Limited
    GMEPL/JIPR/0910/105, SGL/OFFER/J/ALIL/NJ/ BPPPL/JPR/10-11/HG, AS/BG-1/10-11/01,
    Sr. No Offer No. & Date URS
    20/10/10 0479A, 07/05/10 07/05/10 16/10/10
    Mr. Padmendra Shekhawat, Mr. Neeraj Jain, Mr. Hemant Gupta, Mr. Abhinav Sharma,
    Contact Person
    09352000036, 09529561533 09001098967 09829969694 09717741458
    REV DESCRIPTION DATE PREPARED CHECKED APPROVED
    Autolite (India) Limited
    D.G. SET CAPABILITY ANALYSIS
    MAJOR M/C PRESENT PROD. LOSS
    PRESS SHOP
    MECHANICAL ON
    Presses
    HYDRAULIC OFF
    PROCESS SHOP
    Powder Coating ON
    Buffing ON
    Washing ON
    Phosphating ON
    1 Coat
    ST
    ON
    2 Coat
    nd
    OFF
    Lacquer
    Top Coat ON
    Spray Lacquer ON
    CP-1200 ON
    CP-900 ON
    Metallizing
    CP-1200 ON
    CP-600 ON
    Plating ON
    De-Lacquer OFF
    ASSEMBLY SHOP
    Line 1 ON
    Line 2 ON
    Line 3 ON
    ASSEMBLY LINES Line 4 ON
    Line 5 ON
    Plastic Line ON
    LED Line ON
    MOULDING
    SP-130 ON
    SP-300 OFF
    MOULDING M/C'S
    SM-250 (BMC) ON
    NATRAJ ON

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