The Economics of Recirculation Aquaculture
The Economics of Recirculation Aquaculture
The Economics of Recirculation Aquaculture
Abstract. This paper investigates the financial and economic efficiencies of three scales of recirculation
aquaculture production growing Murray Cod (Maccullochelli peelli peelli) at tonnages of 25 tonne, 50
tonne and 150 tonne. Best practice industry data is used (growth, FCR, mortality, equipment and running
costs) in conjunction with AQUAFarmer feasibility software1 to determine the relationship between key
bio-economic variables such as the sale price of the product, FCR, stocking density and growth.
1
system in effect grows two organisms – fish and
bacterial culture resident in the bio filter. The The quality of investment decision making is
bio filter must be constantly managed to ensure related to the degree of pre start up business
optimum performance and hence optimum fish planning which requires a comprehensive
growth. assessment of production costs, markets and a
sound identification of risk. The lack of
A recent bio-economic simulation of expertise and knowledge of both production and
recirculation aquaculture was carried out for economic variables will increase risk in venture
Tilapia by Kazmierczak and Caffey (1996). The failure. This is particularly relevant where
simulation carried out an optimisation sequence traditional agricultural operators look to
for: diversify into aquaculture without access to the
x 7 levels of biological filter appropriate skills. Intensive recirculation
efficiency (BE) ranging from 1 to 0.7, aquaculture systems demands a high degree of
x 4 levels of mechanical efficiency - technical dependency and the expertise to
solid removal efficiency (SRE) ranging manage it.
from 1 to 0.25,
x 3 levels of dietary protein (20, 30,
40% dietary protein),and 4. THE MURRAY COD PROJECT
x 4 levels of stocking density ranging
from 0.07 g per litre to 0.13 g per litre. 4.1 Introduction
Murray Cod (Maccullochelli peelli peelli) is
The bio-economic simulation model suggests becoming a premium species for aquaculture in
that movements in biological filtration Australia, especially Victoria. In 1999 trials
efficiency (BE) has a far greater impact on net were carried out by the Marine and Freshwater
returns than combinations of the other three Resources Institute (MAFRI) which indicated
variables. As biological filter efficiency falls that stocking densities of over 100k/g per cubic
then: metre could be obtained with little mortality and
x time to harvest increases at an a grow out period to plate size (500-1000gms)
increasing rate, and in 10 months. This was despite previously held
x net returns decreases at an views that the species were territorial and
increasing rate. aggressive and therefore unsuitable to high
density stocking. See figure
x higher stocking levels may lead to
economic failure
x economic trade offs between feed
quality (dietary protein) and
stocking occur over a narrow
range.
x A higher degree of management
expertise is required in optimising
system to maximise returns.
The simulation model concludes that the
efficiency of biological filtration is critical to
the success of the venture. Biological filtration
efficiency has lower limits whereby alternative
management of other parts of the system may
not compensate and the system may fail.
2
1200
1000
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600
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200
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Wild(Min) Wild Aqua.(Min) Aqua
Source: Fisheries Victoria 1999
Figure 2: Murray Cod Growth: Farmed and Wild 4.3 Fish Farming
Murray Cod is proving to be a very suitable
Murray cod is one of the largest freshwater fish species to grow in recirculation aquaculture
in the world and is an endemic Murray-Darling farms. The adoption of European enclosed
river system. It is valued for recreational, recirculation systems for on-growing Murray
commercial and conservation purposes. In the Cod has from the outset produced promising if
wild they attain maturity at 4-5 years weighing not outstanding results in recent years.
between 2.5 and 5 kg and can grow up to 113
kg. A female can produce between 14,000 and Preliminary investigations have been completed
30,000 eggs (Kaiola 1994). into nutritional requirements and development
of artificial diets for Murray Cod at the Marine
It is highly sought after as a table fish (with a and Freshwater Resources Institute and Deakin
high protein content) and up until recently has University. Some private fish farms are
supported a lucrative but otherwise relatively beginning to commercially produce market-size
small commercial fishery for many decades. Murray cod in tanks and ponds with both
However, the distribution and abundance of the natural and artificial diets under a range of
species have declined markedly since European intensive/semi-intensive and ambient/controlled
settlement, and commercial fisheries production environmental conditions.
is now restricted to small quantities of Murray
Cod being landed from within South Australia 4.4 Marketing
and Victoria on an irregular basis. New South There is considerable interest in farmed Murray
Wales has recently banned commercial fishing Cod (both plate size and larger). Producers,
for Murray Cod. wholesalers and retailers see Murray Cod as an
ideal species to satisfy a significant latent
4.2 Stocking domestic and export demand. Such a demand is
Over the last 10-15 years, techniques have been in part driven by the premium and associated
developed that enable routine, large-scale ongoing demand placed by Asian markets in
hatchery production of Murray cod. This cultured grouper, and the perception that
technology however, is largely limited to the Murray Cod are a like species which could be
seasonal production of fry and small fingerlings equally well marketed throughout Asia (Stoney
between 30-50 mm, or 0.5-1.5g. Private and 2000). A recent preliminary market appraisal of
state government fish hatcheries in Victoria, Murray Cod in Taiwan, Hong Kong, Singapore
New South Wales and Queensland annually and Japan has indicated positive market
produce fish for stocking public and private response. On product quality parameters,
waterways for both recreational and Murray Cod was considered highly competitive
conservation purposes. Australian annual with other premium freshwater finfish present in
production of pond reared juveniles was those export markets.
645,000 fish in 1995/96.
At the present time, approximately 25% of the
annual Australian pond production of Murray
Cod fry has been laid down for grow-out
purposes, with at least three producers in
3
Victoria and two in NSW having dedicated assumed to be in place but the cost of
systems already in place. Both the numbers of specialised buildings are assumed to be part of
fish and actual producers involved is likely to the capital setup cost. The system consists of 20
increase significantly over the next five years. final grow tanks. The salary component is
Existing strategies involve harvesting pond- $40,000.
reared fry, acclimatising them to tank conditions
and then weaning the fry onto artificial diets for (ii) Medium Scale Farm
the purpose of over winter production in A 50 Tonne medium scale specialised single
specially designed tanks enclosed in insulated venture where fish farming is the only activity
sheds. Current farming methods are producing of the enterprise. Land is assumed to be in place
market size fish (1 kg) in 10 months. This but the cost of specialised buildings are
usually takes 3 –4 years in the wild. Figure 2 assumed to be part of the capital setup cost. The
below shows the minimum and maximum system consists of 39 final grow tanks. The
growth rates of Murray Cod in the wild and salary component covers two staff at a cost of
grown under intensive aquaculture. $80,000.
4
Description Value
Price (HOGG) $20.00
Cost of fingerlings $0.50
Cost of Water $0.65 per kilolitre
Electricity Cost per Kilo of Fish $0.60
Cost of Weaning Tanks $ per cubic metre $350
Cost of Grow out Tanks $ per cubic metre $200
Tank Volume (Weaning) 2 cubic metres
Tank Volume (Grow out) 10 cubic metres
Aquaculture Fees $2,000
Feed Costs $1.80 per kilo
Property Tax $3,000
Biological Parameters
Stocking Density 100 K/G per cubic metre
FCR 1.2
Mortality (Month 1 and 2) 10%
Recovery rate (fillet) 70%
Recovery rate (HOGG) 85%
Grow out period 10 months
Financial
Loan Interest 1 10%
Repayment period 1 10 years
Discount Rate 8%
Corporate Tax 36%
Stock Insurance (% of turnover) 4%
Figure 3: Common Cost items and bio-economic parameters
1. It is assumed for the sake of comparison that there is no borrowing’s and that the
feasibility results are based on a debt free venture
accompanying administrative and maintenance
5.3 Scale Specific Running Costs costs etc. These estimates are detailed in Figure
There are a number of running cost variables 4 below
that will change as the scale of the farm
increases due to the increasing production and
Cost Description 25 Tonne 50 Tonne 150 Tonne
Labour $40,000 $80,000 $190,000
Administration $1,000 $5,000 $15,000
Office Consumables $1,000 $5,000 $15,000
Research $0 $2,000 $10,000
Marketing $0 $2,000 $15,000
Fuel (Vehicles) $3,000 $3,000 $10,000
Repairs and Maintenance $5,000 $10,000 $20,000
Building Insurance $5,000 $10,000 $20,000
Equipment Insurance $2,000 $5,000 $20,000
Figure 4: Cost Variables and Farm Scale
1
x Year 1 Running Costs (Working
Figure 7: Growth of Murray Cod under Capital)
intensive aquaculture through 4 graded cohorts
(ii) Profit Margin
6. FARM SCALE COMPARISONS Profit Margin is the sales return before interest.
The Profit Margin is equal to the Net Income
6.1 Key Profitability Indicators (NI) before interest {NI + after tax interest
The following key profitability indicators are expense (ATI)} (averaged over 10 years)
examined for each of the farms over a range of divided Revenue (averaged over 10 years). This
prices. Currently (June) the wholesale price for ratio indicates the percentage of sales revenue
Murray Cod is $20.00 per kilo (HOGG). Prices that ends up as income. It is a useful measure of
of up to $30.00 to $35.00 are likely to be performance and gives some indication of
attained for live export product. pricing strategy or competitive intensity.
25 TONNE FARM
% 50
40
30 IR R
P ro f it M a r g in
ROA
20
10
0
14 16 18 20 22 24 26 28 30 32 34 36
1
Figure 9: Feasibility Indices for 25 tonne Fish Farm
50
TONNE FARM
50
40
30 IRR
PM
ROA
20
10
0
14 16 18 20 22 24 26 28 30 32 34 36
150 TONNE
FARM
50
40
30 IRR
PM
ROA
20
10
0
14 16 18 20 22 24 26 28 30 32 34 36
1
6.2 Hasagawa Index
The Hasegawa index (Hirasawa, 1979) is a
convenient way to obtain and indication of
profitability of an aquaculture venture. The
index compares the ratio of the selling price and Figure 11 : Feasibility Indices for 150
the price of feed to the ratio of the conversion tonne Fish Farm
ratio and the ratio of feed cost to total costs.
a/b
A/B < 1
Hasegawa Index
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
14 16 18 20 22 24 26 28 30 32 34 36
1
6.3 The FCR and Profitability
The Feed Conversion Ratio (FCR) has an
important impact on running costs (feed
represents 26% of total running costs at FCR of
1.2) as more food is required to achieve the
same weight gain. The increase in FCR could be
due to many reasons, including:
x Poor feed quality
x Inappropriate diet mix (protein and
fat content of feed)
x Poor feeding regimes
x Poor water quality and
oxygenation
x Poor husbandry techniques and
fish stress
x Stocking regime
35
30
25
20 IRR
PM
15 ROA
10
0
1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2
2
6.4 Equity as owners investment plus assets not purchased
Equity is defined in the accounting framework but bought to the enterprise plus cumulative net
as total assets minus liabilities (loan profit after tax. Double production in years 4,7
repayments). Assets include the cumulative cash and 10 are revealed in Figures 13 and 14 below.
in bank, which increases each year from annual Figure 12 below shows the range of equity
cash surplus and depreciated capital items. It accumulations after 10 years.
can also be calculated (giving the same amount)
Farm Equity after 10 years ($mill)
25 tonne 1.995
50 tonne 4.018
150 tonne 12.20
3
25 T
50 T
2
0
1 2 3 4 5 6 7 8 9 10
14
12
10
8
150 T
6
0
1 2 3 4 5 6 7 8 9 10
3
7. CONCLUSIONS margins and the return on assets rival the best
The main conclusions that can be drawn from performing sectors in the economy. However it
this paper include the following: must be remembered that the data is dependent
¾ Recirculation systems offer greater on best practice husbandry and recirculation
control of key production and technology. It presents a best case scenario that
economic variables and afford assumes optimal production (100% production
improved risk management through out the ten year project) and sale of all
control. output once fish have completed their grow out
¾ Key bio-economic variables period. This may not be the case in reality, as
influencing viability include: real time data will change from year to year.
Scale of the farm However, the model farms do give an indication
Species biological attributes of the inherent viability of growing Murray Cod
(mortality and growth) in recirculation aquaculture systems.
Species market attributes
(products and price) The influence of production scale on the cost of
Feed Conversion Ratio production (per kilo) reveals that 8% fall in the
¾ There are significant opportunities cost from a 25 tonne farm to a 50 tonne farm
for improved risk management in and a 3% fall from a 50 tonne farm to a 150
larger systems. tonne farm. Overall the reduction in the cost of
¾ Achieving optimal output requires production from moving from a 25 tonne farm
total system control including to a 150 tonne farm is in the order of 8%. The
bacterial growth in bio-filters. Profit Margins, on the other hand, show an
increase of around 20% when moving from a 25
Fisheries Victoria, while a small producer of tonne farm to a 150 tonne farm.
aquacultured products, is leading Australia in its
research of Murray Cod in terms of fish health, These figures are obviously influenced by the
feed developments, product and marketing configuration of annual running costs, for
development. The improvement in investment example feed and labour accounts for between
during the last year reveals a promising future 45% - 50% of total costs. There is no doubt that
for Murray Cod throughout the range of farm as more work is done on specialist diets for the
scales. Victoria, like the rest o Australia, is Murray Cod and as more farms come on stream
searching for ways to improve water utilisation then feed prices may well be reduced.
and environmentally friendly systems to
produce food products. Recirculation
aquaculture provides an manageable solution to Example 1
farm diversification and stand alone ventures. Example 2
Example 3
Each of the farms analysed reveals very strong
indicators of financial success. The profit
Farm 25 Tonne Farm 50 Tonne 150 Tonne
Bio-economic variables (small scale) (medium scale) (large scale)
Number of juvenile fish 36,500 72,000 220,000
Stocking density 100 k/g per cubic metre 100 k/g per cubic metre 100 k/g per cubic metre
Cost per kilo (ex. Dep.) $9.21 $8.54 $8.50
Cost per kilo (incl. Dep.) $12.67 $11.60 $11.26
Equipment (ex land) $416,000 $916,000 $2.53 mill
Operating Outflows Y1 $230,000 $413,435 $1.30 mill
Sales $333,000 $656,829 $2.007 mill
Net Present Value $352,873 $838,000 $2.830 mill
Internal Rate of Return 16.7% 18% 20%
Profit Margin 23.5% 27% 28%
Av. Closing Cash balance $170,300 $360,700 $1.1 mill
Asset Turnover .44 .42 .45
Return on Assets 10.4% 11.3% 12.5%
Notes
Capital Investment: Includes recirculation technology and Profit Margin: Net income (before interest) divided by
tanks, purpose built insulated shed, power installation and revenue. % of sales that ends up as income
initial stock. Av. Closing Cash Balance: 10 year annual average of yearly
Internal Rate of Return: Highest rate of interest a borrower cash balance. This money could be used for capital
can afford to pay for startup finance expansion or faster debt repayment. These funds are in
addition to owner salary.
1
Table 15: Feasibility Results of 3 Farm
Scenarios Using AQUAFarmer (V1.1)
References