Unit - 1 - Variable Stresses
Unit - 1 - Variable Stresses
Unit - 1 - Variable Stresses
1. A steel rod is subjected to a reversed axial load of 180 kN. Find the diameter of the
rod for a factor of safety of 2. Neglect column action. The material has an ultimate
tensile strength of 1070 MPa and yield strength of 910 MPa. The endurance limit in
reversed bending may be assumed to be one-half of the ultimate tensile strength.
Other correction factors may be taken as follows: For axial loading = 0.7; for
machined surface = 0.8; for size = 0.85; for stress concentration = 1.0.
2. A machine component is subjected to fluctuating stress that varies from 40 to 100
N/mm2. The corrected endurance limit stress for the machine component is 270
N/mm2. The ultimate tensile strength and yield strength of material are 600 and 450
N/mm2 respectively. Find the factor of safety using:
a) Gerber theory
b) Soderberg theory
c) Goodman line and
d) Also, find the factor of safety against static failure
3. A leaf spring in an automobile is subjected to cyclic stresses. The average stress is
150 MPa, variable stress is 500 MPa, ultimate stress is 630 MPa, yield point stress is
350 MPa and endurance limit stress is 150 MPa. Estimate, under what factor of safety
the spring is working, by Goodman and Soderberg relation.
4. A shaft of 760mm length is simply supported at its ends. It is supported to a central
concentrated cyclic load that varies from 12KN to 36KN. Determine the diameter of
the shaft assuming a factor of safety of 2, size correction factor of 0.8 and surface
correction factor of 0.85. The material properties are ultimate strength = 500MPa;
yield strength = 280MPa and endurance limit = 250MPa. Fatigue stress concentration
factor = 1.5.
5. Determine the thickness of a 120 mm wide uniform plate for safe continuous
operation if the plate is to be subjected to a tensile load that has a maximum value of
250 kN and a minimum value of 100 kN. The properties of the plate material are as
follows: Endurance limit stress = 225 MPa, and Yield point stress = 300 MPa. The
factor of safety based on yield point may be taken as 1.5