AN

CATALOGUE 2009
Y
ISO AN
9001-2000 COMP

LOGISTIC STORAGE SOLUTIONS

High Rise Storage Mobile Rack FIFO Storage Rack Mould Rack FPO Bin Trolley

On Line FIFO Pallet Assembly Table Tool Cabinet Platform Trolley

CNC 'A' Type Trolley Sheet Storage Rack Mezzanine Floor Auto Store Lift

Roto Store Industrial Lockers Conveyor Pipe & Joint Castors

High Rise Storage

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HIGH RISE STORAGE SOLUTION
9001-2000 COMP

LOGISTIC STORAGE SOLUTIONS

Project at : ALFA LAVAL

Project at : FIAT INDIA

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Terminology
HRSS is the Adjustable Pallet Storage System, is a special 8-fold profile upright.
HRSS is innovative and versatile design. In Industrial efficiently serves a spectrum of industrial storage requirements, with high standards of
economy and technical excellence.
HRSS design features define the stability, rigidity, flexibility, safety and ease of assembly.

SINGLE STORAGE BACK TO BACK STORAGE

FRAME DEPTH Df
MAIN MODULE (M) ADDON MODULE (A) Dps Dp
(D)

Dfs
AD
LO
T
*Hp

EN
M
RT
CLEAR HEIGHT

PA
M
O
C
HEIGHT

*H2

Load
Member
*H1

Compartment load : Sum of storage pallets or goods.

Load Member Length : Clear dimension between two frames.
(No. of stored pallets x dimension of pallet) + feed clearance (normally 75-100 mm).
H1, H2 : Compartment Heights.
(Pallet Height + feed clearance of at least 100 mm + Height of Load Member).
Hp : Height of Pallet.
D : Frame Depth.
Dp : Distance between the pallets at least 100 mm.
Df : Distance between the frames
Dps : Distance between the pallets in the gangway.
Dfs : Distance between the frames (clearance of gangway width).
m Column Guards must be fitted at the corners of the HRSS Rack.
m In case of side to side storage, Pallet Supports must be secured against falling of pallets.
m Load bearing capacity label must be indicated on every load member.

Multi - Storage Pallet

Direct access to each and every stored pallet.
Easy inventory control : every empty storage
space corresponds to one pallet.
Each and every pallet can be removed at
anytime without having to relocate other
pallets.
Load members are very simple.
All accessories are modular systems.

Pallet Storage Rack

Storage and retrieval with front stackers (front
to back storage).
2250 3000 2250 1000 The storage racks are generally setup as single
110 or back to back storage, whereby the single
storage can only be worked from one side.
The width of gangways varies and depends on
the handling trolleys, the pallets dimensions,
and the side from which the rack is worked.

Gangway width : Battery Stacker – 3.0 mtrs. (Clear Dimensions)

Diesel Fork Lift – 3.5 mtrs. to 4.0 mtrs. (Clear Dimensions)

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LOGISTIC STORAGE SOLUTIONS

Standard Accessories

1 1. Frame
20 2. Upright
11 3. Horizontal Member

4. Diagonal Member

10 5. Load Member
12 6. Shoe Plate
8
5 7. Pallet Arrestor (Single Type)
2
8. Pallet Arrestor (Common Type)

9 15 9. Pallet Support (Sq.-Section)

3
10. Pallet Support (Z-Section)
14 11. Riser
13 12. Frame Spacer
4 13. Wall Spacer

14. Oil Drum Support

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15. Name Plate

19 16. Column Guard 'C' Type

18 17. Column Guard 'L' Type

16 18. Decking Panel

19. Grating
Frame 17 6

Formed by two uprights joined with ribbed C-section horizontal and

diagonal members secured together with welded structure. Shoe
plates bolted to upright base secure the frame to the ground by
means of anchor bolts. Upright (F 80.80)
Finish : Powder coating / Paint /Deep Blue) 8-fold bottle section made from cold- rolled 1.6mm
and 2mm thickness which permits addressing
Frame Frame Depth several required variable frame capacity. Equally
Type Height mm mm spaced rectangular slots at 50 mm pitch on upright
2150 make the system more flexible in terms of Load
2650 Member position. The upright 8-fold sections
profile enables structural rigidity and a high load
3150
capacity upto 12 Ton even when used in structures
HRSS 3650
600,800,
F80.80 4150
1000,1200
F110.80 4650
5150 Upright F80.80 Load Capacity / Frame
5650 1.6 Thk. 7.0 Ton
6150 2.0 Thk. 12.0 Ton

Upright (F110.80)
8-fold bottle section made from hot - rolled 2 mm,
2.5 mm and 3 mm thickness of equally spaced
slotted perforation on 50 mm pitch on upright
make higher load capacity upto 20 Ton.
Horizontals & Diagonals are secured together with
welded structure upto height 6 mtrs..

Upright F 110.80 Load Capacity / Frame

2.0 Thk. 12.0 Ton
2.5 Thk. 15.0 Ton
3.0 Thk. 20.0 Ton

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Load Member
Double-C Profile, Nose Profile, made from cold-formed
coils. Connectors welded to the ends of the load
members. Load member with nose can be used to
support the decking panels as specifically required.
Rolled section performs better than tubular profile under
extreme loading conditions, providing bigger bay length.
Finish : Powder coating / Paint (Deep Orange)

Connector
Connector with load member also adds to the structure's
superior rigidity.
LM : F80.80 LM : F 110.80

UNIFORM DISTRIBUTED

The quoted values only valid under the following conditions :

The load is assumed to be uniformly distributed across the length
of the load member. The maximum permissible deflection is
1/500 of the length for all load members.

50
80

CC 080 CC 100 CC 120 CC 140 CC 160

50
Load Member
Product Type of Suitable for Pallet Length* of Load Load Capacity
Code Load Member or Container Width & Front Member (mm) Per Pair (kg)
Ise02492 1 x 1500 1700 2300
Ise02145 2 x 800 1900 1800
CC 080
Ise02146 2 x 1000 2300 1200
Ise02147 – 2500 1000
Ise02401 2 x 800 1900 3100
Ise02150 2 x 1000 2300 2100
CC 100
Ise02485 2 x 1200 2700 1500
CN 100* CN 120*
*Suitable to Decking panel Ise02151 – 2800 1400
for the load member 2.0 Ton / Pair Ise02152 2 x 1000 2300 3300
Pallet Sizes Ise03168 CC 120 – 2500 2800
Front (mm) Depth (mm) Ise02153 – 2800 2300
800 1000 Ise03169 – 2500 4200
1000 1200 Ise02149 CC 140 – 2800 3400
1200 1200 Ise02155 2 x 1500 3300 2400
1500 1200 Ise03148 – 2800 4700
1200 1000 Ise03170 CC 160 2 x 1500 3300 3500
1000 800 Ise03171 – 3500 3000
*Effective load member length + 9mm

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Accessories
HRSS comes with several accessories options to suit item being stored.

Anchor Fastener
Product Code Dimensions
IHa02482 Ø 10 x 75 L
IHa02480 Ø 10 x 100 L
IHa02481 Ø 12 x 75 L
IHa02599 Ø 12 x 100 L

Shoe Plates (Ise02213) Locking Pin (IHa02214)

Shoe plate specially designed on high tensile strength Dimensions : Ø 6 x 40 mm L
expansion bolts to secure uprights to floors. Where floors are
uneven, a complete range of packing shims ensures absolute Locking pins provided with
surface accuracy. each load member that
prevent accidental unlocking.
Dimensions : 85 mm W x 170 mm L
One locking pin is supplied
Finish : Powder coating / Paint (Deep Orange) for every interlocking
connector.

Pallet Arrestor ( Single Type) Pallet Arrestor ( Common Type)

When pallets are stored on single side storage. When pallets are stored on back to back storage.
Made of rolled section with attachment of two sides Made of rolled section with attachment of two side
mounting plates, to fixing by special screws & Bolts. It can mounting for plates, fixing by special screws & Bolts. It can
be adjustable on every 50 mm pitch. be adjustable on every 50 mm pitch.
Dimensions : 153 mm D x 180 mm H Dimensions : 250 mm D x 180 mm H
Finish : Powder coating / Paint (Deep Blue) Finish : Powder coating / Paint (Deep Blue)

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LOGISTIC STORAGE SOLUTIONS

Pallet Support (Sq.–Section) Pallet Support (Z–Section)

These pallet supports are necessary, when storing pallets These pallet supports are necessary, when storing pallets
whose center runner runs parallel to the load member and whose pallet depth is greater than the frame depth or equal
where the depth of the shelf unit is greater than that of the to pallet size.
pallets.
Made of steel sheet, assuming uniform distributed load on
Made of formed section assuming uniform distributed load higher load bearing capacity. Locking screws provided for
on load member, when used to support plywood. supports from sliding apart to prevent accident. Back stopper
provision to prevent pallet overturning. Specially designed as
Finish : Powder coating / Paint (Deep Blue)
per safety norms, easy to interchange.
Pallet support length = Frame depth + 210 mm (Extend of
105mm either side of frame depth)
Finish : Powder coating / Paint (Deep Blue)
Product Frame Pallet Support
Code Depth (mm) Length (mm) Product Frame Pallet Support
Ise03172 600 600 Code Depth (mm) Length (mm)
Ise03173 800 800 Ise03176 600 810
Ise03174 1000 1000 Ise03177 800 1010
Ise03175 1200 1200 Ise03178 1000 1210

Riser for Storage Bin Riser for Storage Wooden Box Riser for Storage Pallet

Riser
For wooden boxes, Bins and steel pallet which do not have
the feasibility to store on HRSS.
Made of formed section assuming uniform distributed load
on load member. Locking screws provided for support from
sliding apart to prevent accident. Back stopper provision to
Product Frame Pallet Support
prevent overturning. Code Depth (mm) Length (mm)
Riser length = Frame depth +210 mm (Extend of 105mm Ise03179 600 810
either side of frame depth) Ise03180 800 1010
Finish : Powder coating / Paint (Deep Blue) Ise03181 1000 1210
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0
25
110

Frames Spacer (Ise03182) Wall Spacer (Ise03183)

They are an integral part of system, which add to the frame If the floor anchoring is insufficient, wall spacer anchoring
rigidity. Using for connecting the back to back frames with must be needed. Using the connecting between the wall and
special nut & bolt. Every 1.5 mtr. height, 1 no. frame spacer the frame with special nut & bolt. Every 1.5 mtr. height, 1
is necessary. no. wall spacer is necessary.
Dimensions : 250 mm L x 75 mm W x 150 mm Ht. Dimensions : 110 mm L x 75 mm W x 150 mm Ht.
Finish : Powder coating / Paint (Deep Blue) Finish : Powder coating / Paint (Deep Blue)

Drum Support

Oil can support made of steel sheet

with surface area 300 mm x 260 mm

Rotatable Drum Support

The drum to be rotated within the support. Facilities fitting the drain cock.
Made of steel sheet sections with 2 steel rollers, ball bearing, Roller Dia 50 mm,
capacity 200 kg..
Finish : Powder coating / Paint (Deep Blue)

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Pallets for Oil Drum

welded steel sheet design with leak sealing.
100 mm ground clearance to easy access
TO store 2 x 200 liters oil drum in vertical position
Pallets designed as per ISO norms
Dimensions : 1200 mm L x 800 mm W x 300 mm H

Name Plate (Ise03184)

Identification of the Rack.
Dimensions : 350 mm L x 500 mm H
Finish : Powder coating / Paint
(Golden Yellow with Black Vinyl Letters )

Frame Extension for F110.80 (Ise03185)

Screw-connected extensions for support
frames with fixings.
Dimensions : 500 mm Ht. for all standard
depth.
Finish : Powder coating / Paint (Deep Blue)

Column Guard "L" Type

Column Guard "C" Type (Ise02770) (Ise02496)
To protect upright against forklift To protect upright against
impact. forklift impact in Gangway.
Made of HR sheet with 400 mm Made of HR sheet with 400
Height mm Height
3 Nos. of anchor Fastener required for 2 Nos. of anchor Fastener
anchoring. required for anchoring.
Finish : Powder coating / Golden Finish : Powder coating /
Yellow with Black Vinyl Golden Yellow with Black Vinyl

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LOGISTIC STORAGE SOLUTIONS

DECKING PANEL

NUT FITTING

LOAD MEM CN

Decking Panel
Suitable for the load member CN 100 & CN 120.
If the storage are bulky or heavy, such as cardboard boxes
which are not pallet handled, Decking panels provide the Maximum load capacity is assuming 2.0 Ton / Level on
ideal storage. It can be easily access from the storage area. uniform distributed.
Panels made of Galvanised and Cold rolled sheet, with 'C' Material 1 mm, 1.2 mm, 1.6 mm thickness taking on
profile. consideration as per load bearing capacity.
All individual panel are screw connections with special rods.
Frame Decking Panel
Finish : Galvanised panel Depth (mm) Length (mm)
MS Panel (Powder coating / Paint / Deep Blue). 600 495
Decking Panel : Galvanised Metafold Standard, Please 800 695
specify when ordering ! 1000 895
1200 1095

Grating
Bar grating is basically used in the platforms, stairs, power
plant, waste treatment plant, civil offices, and commercial
buildings.
Made by welding with flat steel and bars (Ø 8 mm), due to
its strength, cost - efficient & easy installation.
Steel bars of spacing (50 x 50) mm on both lengthwise &
depth wise on 30 mm high.
The cross bars provide high degree of rigidity and smooth
flat surface.
Finish : 1. Powder coating / Paint
(Deep Blue and Ivory Glossy)
2. Zinc Plating (Blue Passivation)
Grating : Powder coating Metafold Standard, Please specify
when ordering !

Standard Grating
Depth Length Length of Load Suitable to
(mm) (mm) Member (mm) Grating Size (mm)
495 500 1700 1 x 1000 + 1 x 700
695 700 1900 1 x 1000 + 1 x 900
895 900 2300 2 x 900 + 1 x 500
1095 1000 2500 2 x 1000 + 1 x 500
1200 2700 3 x 900
2800 4 x 700
3300 2 x 1200 + 1 x 900

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Drive-In Racking
Drive-In Pallet racking requires
fewer aisles, to store upto 75%
more pallets in same space.
Drive-In racks allow a forklift to
enter the rack from one side to
pick-up or pull-out pallets.
Pallets can slide backwards on a
continuous rail.
Forklifts drive into the rack to
access pallets two or more deep.
Load Member with connectors
bolted, to upright, allows
adjustment of flow levels at any
desired height and angle.
The load carrying capacity
specially designed for safety
noms.

Multi-tier Racking
1) Multi-tier racking increases space with store on goods multi layers. 2) Ideal storage of warehouse's utilizing space and
height. 3) Usually acceptable to Automobile and Logistics Industries. 4) Consists of upright, shelves, decking panels, staircase
& railing. 5) Modular systems allows easy installation and compatible for transportation.

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High Rise Cum FIFO (Combination Rack)

HRSS with FIFO is to increase further space by 50% due to gravity flow Rollers for pallets, cartons & trays by reducing yield
space and defining one location for each items.

Project at : HONEYWELL

Project at : FIAT INDIA

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To avoid acceleration due to gravity Brake Rollers & Pallet stoppers are specially designed.
Metallic Rollers Dia 48 with Zinc Plating upto 1 Ton loading capacity per Pallet.

Project at : SPICER INDIA

Project at : GRUPO ANTOLIN

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Medium Duty High Rise Storage Rack

MD HRSS Rack is the adjustable shelving system, with load bearing capacity upto 1.2 ton per level.
It is ideal for the storage of small boxes and cartons.
The loading and unloading can be done manually.
It’s assembly is easy and appearance is good.

odule
On M
Add

ule
Mod
Main

Frame Frame Depth

Type Height mm mm
Upright (F50.55) 1525
8-fold bottle section made from cold- rolled 1.6 mm thickness, equally 1825
spaced cylindrical slots at 50 mm pitch on upright make the system more 2025
flexible with load capacity upto 3 Ton 2225 400,500,
MD HRSS
2525 600,700,
Normal height of the upright is upto 3 mtrs. and available upto 6 mtrs.. F50.55
2825 800
Finish : Powder coating / Paint (Deep Blue). 3025

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Load Member
Single-Z Profile, made from cold-formed coils. Connectors welded to
the ends of the load members. Load member with Z Profile used to Connector
support the decking panels.
Made of steel sheet, Teeth on connector with
Finish : Powder coating / Paint (Deep Orange) load member also adds to the structure's
superior rigidity.

Finish : Powder coating / Paint

(Deep Orange)

Shoe Plate (Ise03186)

Locking Pin (IHa02232)
Shoe plate specially designed on high tensile strength
Dimensions : Ø 4 x 40 mm L expansion bolts to secure uprights to floors. Where floors are
uneven, a complete range of packing shims ensures absolute
Locking pins provided with each load member that prevent
surface accuracy.
accidental unlocking.
Dimensions : 110 mm W x 139 mm L
One locking pin is supplied for every interlocking connector.
Finish : Powder Coating / Painting (Deep Orange)
Load Member
Product Type of Length* of Load Load Capacity
Code Load Member Member (mm) Per Pair (kg)
Ise03187 1300 1000
80

Ise03188 1500 750

110
Ise03189 Z 080 1700 600
Ise03190 1900 500
Ise03191 1500 1200
Ise03192 Z 110 1700 1000
30
*Effective load member length + 6mm

Decking Panel Finish : Galvanised panel

MS Panel (Powder coating / Paint / Deep Blue).
Panels made of Galvanised and Cold rolled sheet, with 'C'
profile. Decking Panel : Galvanised Metafold Standard, Please
specify when ordering !
Length of panel available on frame depth.

Advantages/Features For Enquiry Information

1. Its completely Ergonomical design in material and I All load capacities assume uniformly distributed loads.
productions methods. II Technical Specification refers to our standard module and
2. Component standardization to facilitate rapid layout and can be varied to your requirement.
installation. III Load member length upon request.
3. All other components are assembled without bolts. IV Further Load Capacities upon request.
4. Long and short side pallet handling as well as multi- and V Further color upon request.
single position storage Technical Specification Required
5. Direct access to all reference lines-easy & convenient 1 Load unit type Pallet / Carton / Trays / Bins.
order picking.
2 Load unit Size-(L X D X H) in mm.
6. All Storage systems component are completely
3 Load unit weight for level / No. units + Wt. per unit.
compiling with safety regulations.
4 First loading height means 1st level (H1).
7. Easy servicing with front stackers.
5 Load Level fit for other levels (H2).
8. Very good utilization of available floor surface.
6 Warehouse Layout.

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LOGISTIC STORAGE SOLUTIONS

Cantilever Racking
Cantilever racking offers a simple cost-effective solution for the storage of bulky & long storage.
This includes easily surveyed space saving storage, secure and speedy placement and location as well as high loading &
flexible storage.
This is special storage of Round bars, Pipe, Square bars, Angles, Channels etc.
It can be Single or Double sided.

Project at : Alfa Laval

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D-bracing Arm End Stopper Upright H-bracing

Single Base Double Base

Upright
Upright in heights of 1500 mm to 3000
mm is available.
Available in Single sided and Double
sided.
The single sided model may be used for
the conversion of wall spaces to storage
areas.
2500 mm

Uprights have along their sides an

arrangement of punching holes at 50
mm pitch.
The cantilever arms are placed at the
required height, depending on the stored
material and anchored in position with
the use of anchor fasteners.
H-bracing and D-bracing add to the
uprights superior rigidity.
Finish : Powder coating / Paint
Upright – Deep Blue
Base – Deep Orange

SC 250 SC 200 SC 150

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Arms
Cantilever arms can be supplied in lengths 400 mm, 600
mm, 800 mm and loads ranging from 400 kg to 1000 kg. By
maintaining a constant upright width all cantilever arms may
be used in combination, sizes for heavy & light goods or
short and long arms.
This arrangement increases the stability of the rack.
The loading of the cantilever arms may be approximately
calculated as follows :
m The weight of the goods to be stored per storage level
divided by the number of cantilever arms per storage
level.
m The load per upright is obtained by cantilever arms per
upright.
Finish : Powder coating / Paint
Arms – Deep Orange

Arm

D-bracing

H-bracing

Standard Specification
Height Maxm. Arm Clear Space
(mm) Per Level Each Level (mm)
1500 2 500
2000 3 500
2500 4 400
3000 5 400
Base
Arm Length, Maximum Loading and Height are
all designed as per customer requirements.

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