PPEC Pressure Powered Pump

Selection and Sizing

How to Select & Size Condensate load 3000 lb/h
From the inlet pressure, back pressure and filling head conditions given below, select Steam pressure available for operating pump 75 psig
the pump size and check valve package which meets the capacity requirement of the Vertical lift from pump to the return piping 30 feet
application. Pressure in the return piping (piping friction negligible) 25 psig
Specify pump body type. Select optional extras as required. Filling head on the pump available 6 inches
For GPM, multiply the capacities below by 0.002. Solution:
For kg/h, multiply the capacities below by 0.454. 1. Calculate "H", the total lift or back pressure, against which the condensate must be
For liquid specific gravities from 0.9 to 0.65, consult Spirax Sarco. pumped. = (30 x 0.433) + 25 = 38 psig
* Back pressure is the lift height (H) in feet x 0.433 plus psig in return line, plus 2. From capacity table, with 75 psig inlet pressure and 40 psig back pressure, choose a
downstream piping friction pressure drop in psig. calculated based on the maximum 1-1/2" pump with stainless steel check valves, which has a capacity of 3300 lb/h.
instantaneous discharge rate of the respective pump selected. (See TIS Sheets) Note from capacity multiplying factor charts:
Note: To achieve rated capacity, pump must be installed with check valves supplied by Spirax A. Pump capacity if filling head is 24 in: 1.3 x 3,300 = 4290 lb/h
Sarco. Use of a substitute check valve may effect the performance of the pump. B. Pump capacity using compressed air: 1.12 x 3,300 = 3696 lb/h
(% back pressure is 38 ÷ 75 = 50%)

Capacity lb/h When installed with recommended filling head above top of pump.
Filling head 6"
Liquid Specific
Operating Total Lift Gravity 0.9 to 1.0
Inlet Back Single pump PPEC
Condensate

Pressure Pressure Check Valve Size Check Valve Size

Recovery

psig psig 1" 1-1/2" 1" 1-1/2"

Bronze Bronze Stainless Steel Stainless Steel
300 20
300 40

* For Capacity Multiplying Factors for Motive Gas Supplies and Other Filling Heads see back side of this page.
300 60
300 80
300 100
300 120
Non-Electric

300 150
Pumps

250 20
250 40
250 60
250 80
250 100
250 120
250 150
200 15
200 40
200 60
200 80
200 100
200 120
200 150
NOTE: Capacity shown when fitted with specified check valves only.

150 15
150 40
150 60
150 80
150 100
150 120
125 15 2,100 3,400 2,600 5,100
125 40 1,900 2,900 2,400 4,500
125 60 1,700 2,500 2,200 4,050
125 80 1,500 2,100 1,900 3,100
125 100 1,300 1,600 1,700 2,650
125 115 1,200 1,350 1,350 1,900
100 15 2,100 3,400 2,550 4,950
100 40 1,800 2,800 2,300 4,000
100 60 1,600 2,400 2,200 3,250
100 80 1,400 1,800 1,750 2,500
75 15 2,100 3,300 2,500 4,800
75 40 1,700 2,500 2,200 3,300
75 60 1,300 2,000 2,000 2,450
50 10 2,000 3,300 2,400 4,400
50 25 1,700 2,700 2,150 3,350
50 40 1,400 2,000 1,650 2,100
25 5 2,000 3,400 2,700 5,000
25 10 1,700 3,000 2,350 3,800
25 15 1,400 2,600 1,800 3,300
10 2 1,900 3,000 2,200 3,000
10 5 1,600 2,600 1,900 2,600
5 2 1,500 2,400 1,700 2,400

Local regulation may restrict the use of this product below the conditions quoted. Limiting conditions refer to standard connections only.
In the interests of development and improvement of the product, we reserve the right to change the specification. TI-5-202-US 4.13

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 PPEC Pressure Powered Pump
Installation Details
Capacity Multiplying Factors for Motive Gas Supply (other than steam) Capacity Multiplying Factors for other Filling Heads
1"  PPEC Capacity Multiplying Factors
10% 20% 30% 40% 50% 60% 70% 80% 90% % Backpressure Vs. Motive Pressure (BP/MP) Filling Head Check valve and piping size, pump type
1.10 1.13 1.16 1.20 1.25 1.30 1.35 1.40 1.45 Capacity Multiplying Factors Inches mm 1"&1-1/2" PPEC
1-1/2"  PPEC 0 0 *0.7
6 152 1.0
10% 20% 30% 40% 50% 60% 70% 80% 90% % Backpressure Vs. Motive Pressure (BP/MP)
12 305 1.1
1.00 1.00 1.03 1.09 1.18 1.20 1.33 1.45 1.50 Capacity Multiplying Factors
18 457 1.2

24 610 1.3
36 914 1.5
48 1219
60 1524
*W
 hen using a PPEC below 6" filling head, a swing check valve must always be
fitted to the inlet.

Vent to atmosphere (if fitted)

Motive Steam
or Gas Supply
Pump
Exhaust

Condensate
Return
Condensate
Return
At least
Line
12" Seal Vented Receiver (open system)
on overflow

Condensate
Filling

Recovery
Head
Recommended Installation
The pump is fitted with vented
receiver or an inlet reservoir.
Details of the application will
Filling determine whether a vented
Pressure TD 42L or 52L Trap receiver or an inlet reservoir
Height Powered when steam supply is used will be needed to accomplish
Pump this.

Non-Electric
Pumps
Vented Receiver (Open System) Inlet Reservoir Piping (Closed System)
To drain condensate from a single or multiple source an "open" system, a To drain condensate from a single piece of equipment in a "closed" system, a
vented receiver should be installed in a horizontal plane above and ahead of reservoir should be installed in a horizontal plane above and ahead of the pump.
the pump. Sufficient receiver volume is needed above the filling head level Sufficient reservoir volume is needed above the filling head level to accept the
to accept the condensate reaching the receiver during the pump discharge condensate reaching the reservoir during the pump discharge stroke. The chart
stroke. More important, the receiver must be sized to allow sufficient area below shows minimum reservoir sizing, based on condensate load, needed to
for complete flash steam separation from the condensate. The chart below prevent equipment flooding during the pump discharge stroke. The reservoir can
shows proper vented receiver sizing (per criteria set forth in the A.S.H.R.A.E. be a length of large diameter pipe or a tank.
Handbook) based on the amount of flash steam present. If the receiver is sized
as shown below, there will be sufficient volume for condensate storage and Pump Size – up to 3"x2"
sufficient area for flash steam separation. The receiver can be a length of large Liquid Reservoir Pipe Size
diameter pipe or a tank. lb/h 3" 4" 6" 8" 10"
500 or Less 2’
1000 2’
Pump Size – up to 3"x2" 1500 3’ 2’
Flash Steam Pipe Size Vent Line 2000 3.5’ 2’ 1’
up to – Diameter Length Diameter 3000 3’ 2’
75 lb/h 4" 36" 1-1/2" 4000 4’ 2’ 1’
150 lb/h 6" 36" 2" 5000 6’ 3’ 2’
300 lb/h 8" 36" 3" 6000 3’ 2’
600 lb/h 10’’ 36" 4" 7000 3’ 2’
900 lb/h 12" 36" 6" 8000 4’ 2’
1200 lb/h 16" 36" 6" 9000 4.5’ 3’ 2’
2000 lb/h 20" 36" 8" 10,000 5’ 3’ 2’
11,000 5’ 3’ 2’

© Spirax Sarco, Inc. 2013

TI-5-202-US 4.13
Spirax Sarco, Inc., 1150 Northpoint Blvd, Blythewood, SC 29016 Telephone: (803) 714-2000 FAX (803) 714-2222
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