Honeywell Enraf SVP Controller Operation Manual
Honeywell Enraf SVP Controller Operation Manual
Honeywell Enraf SVP Controller Operation Manual
SVP CONTROLLER
Honeywell Enraf
SVP Controller Operation Manual
HONEYWELL ENRAF
SVP CONTROLLER OPERATION MANUAL
3rd Edition
Released March 2016
Table of Contents
2.3.6.2.4 Time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
2.3.6.2.5 Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
2.3.6.2.6 Sensor Pair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
2.3.6.3 I/O Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
2.3.6.3.1 Alarm Relay Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
2.3.6.4 Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
2.3.7 Prover Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
2.3.8 System Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
2.3.9 Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
2.3.9.1 Transaction Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
2.3.9.1.1 Transaction information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
2.3.9.2 Calibration Logs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
2.3.9.3 Alarm Logs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
2.3.10 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
2.3.11 Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
2.3.12 LAD Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
CHAPTER 3 Operations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.1 Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2 Meter Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.3 Prover Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.4 Prover Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
CHAPTER 4 Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.2 Static Leak Detection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.3 Volume Water Draw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
4.4 Gravimetric Water Draw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
4.5 Calculations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
CHAPTER 5 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.1 Run Prover Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.2 Error Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.2.1 Sensor out of sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.2.2 Motor time out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.2.3 Sensor stuck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.2.4 Service due . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.3 Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.3.1 Dashboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Preface
The Honeywell Enraf (HE) SVP (Small Volume Prover) is a high precision
instrument for verification of calibration of flow metering equipment. The
SVP Controller and the Fusion4 Local Access Device (LAD) form the
control aspects of the SVP. The LAD is a hand held controller used to
interface to the SVP Controller allowing tasks such as the adjustment of
parameters, resetting of alarms and calibration. The LAD facilitates two way
data communications between the SVP Controller and the LAD, allowing
the rapid transfer of transaction data, configuration files and calibration
records and even upgrading of firmware in the field. The following warnings
apply to all components of the SVP.
Warning
Only use the instrument for its intended purpose.
EC declaration of conformity
Installation
Warning
For information on the dimensions of the flameproof joints, contact
Honeywell Enraf.
Commissioning
Operation
Additional information
Environmental conditions:
Ambient pressure : atmospheric
Relative humidity : 5 – 95 %
Ingress Protection : IP56
(IP rating)
Ambient temperature : ATEX Approval
Standard Temperature: -20°C to +40°C
(-4°F to +104°F)
Extended Temperature Options: As broad as
-40°C to +40°C (-40°F to +104°F) or -20°C to
+60°C (-4°F to +140°F)
CSA Approval
Standard Temperature: -20°C to +40°C
(-4°F to +104°F)
Extended Temperature Options: As broad
as -40°C to +40°C (-40°F to +104°F)
IECEx Approval
Standard Temperature: -20°C to +40°C
(-4°F to +104°F)
Extended Temperature Options: As broad as
-40°C to +40°C (-40°F to +104°F) or -20°C to
+60°C (-4°F to +140°F)
Special Approvals : up to 60°C (140°F)
Approvals :
ATEX: II 2 G Ex d [ia] IIB T6 Gb IECEx: Ex d [ia] IIB T6 Gb
Certificates:
Approval Certificate number
ATEX 12ATEX0101 X
IECEx DEK 12.0021X
CSA 11.2370409
Approvals :
II 2 G Ex ia IIB T4 Gb
Ex ia IIB T4 Gb
Certificates:
Approval Certificate number
ATEX KEMA 10ATEX0152
IECEx IECEx KEM 10.0070
CSA 11.2395571
1.1.2 Breaker
A readily accessible disconnecting/breaker device shall be incorporated
external to the equipment.
1.1.3 Enclosures
The picture below shows the three electrical enclosures mounted on the
Small Volume Prover. The connections to the SVP Controller Box are made
at the factory and must not be modified. All of your connections are to be
made in the Power Box and the Customer Connection Box.
SVP
ENCLOSURE
CUSTOMER
POWER CONNECTION
BOX BOX
2.2.2 General
The SVP Controller can be configured through the wired Ex i interface with
a Local Access Device (LAD).
The LAD (Local Access Device) is a hand held controller used to interface
with the Fusion4 product family, allowing tasks such as parameter
adjustment, alarm resetting, and calibration. The device facilitates two-way
data communications between the SVP Controller and the LAD, allowing
the rapid transfer of transaction data, configuration files and calibration
records, and even firmware upgrading while in the field.
Figure 2-1: The Local Access Device (LAD) and its system overview
2.2.3 Commissioning
The LAD is used to commission the SVP Controller by configuring entities
(or parameters) to the desired specific values. This is done by using the
LAD to navigate through the Menu functions of the SVP Controller
(See 2.3.4).
2.3.1 General
An intuitive and informative Human Machine Interface (HMI) is available to
the user to operate, configure, and service the SVP Controller. This
menu-based user interface is as clear and accessible as possible, using
easily understandable colored icons for the Main Menu and logically
structured sub-menus.
Title
Selected item
(focus rectangle)
Only available
if LAD is connected
Title bar
Single line edit field
Selected letter
Action message
Numbers grouped
Letters grouped
Scrollbar
Focus rectangle
Action message
Within this screen, the user can lock and unlock the SVP Controller.
A single password is used to lock the controller from further
configuration via HMI.
Password is alphanumeric
• Only capital letters
• A-Z, 0-9, _, and ’.’
• No spaces
• Maximum of 6 characters
Device remains unlocked until explicitly locked again
The "lock status" is shown at the status bar in the bottom right corner
(padlock) as seen in the following screen.
To unlock the controller, the user must enter the password as entered
during the locking of the controller. The password will be stored in
non-volatile memory.
Note that the locking feature is not infallible as the password is visible to
any user with a LAD connected to the controller. It is intended to keep
the uninformed user from accidentally changing configuration settings.
Changing the configuration parameters will not affect the performance
2.3.6 Configuration
2.3.6.2 Device
2.3.6.2.1 Identification
[Device name] The name of the SVP itself. In order to have Can be a text string of maximum
a unique identification of the device by a 20 characters
text string
Will be shown in the running screens.
2.3.6.2.2 Units
2.3.6.2.3 Display
2.3.6.2.4 Time
2.3.6.2.5 Motor
These parameters are set at the factory and must not be changed without
consulting Honeywell Enraf experts or damage to the prover may occur.
2.3.6.4 Alarms
The following alarm entity applies to Service Due Reminder and Machine Fault.
The Service Due Reminder alarm is activated when the cycle count
reaches the threshold value programmed by the user at the Cycle Count
Threshold menu. The default setting for the Cycle Count Threshold
is 1000.
The menu screens for Prover Calibration are shown in the diagram below
(Figure 2-12). See Chapter 4 for detailed calibration procedures.
2.3.9 Logs
The log memory will be a rolling memory file with the oldest data being
overwritten first when the memory is full. Note that the log will be simply
overwritten without issuing a warning message.
There are no units displayed for the average volume as they will be
known by the user and to avoid complications if the units specified in the
Configuration/Device/Units menu are changed.
2.3.10 Diagnostics
Within this screen, the user can view the diagnostics about the
following subjects:
Overview of all I/O (Dashboard)
Overview of system health
Overview of all active alarms
Overview of device tasks such as clearing tasks, clearing alarms, and
running prover test task
Overview of available memory storage space for data logs and total
number of available logs
The diagram below shows all of the information available to you. Note that
the parameters marked with an * are not relevant for the first release of the
SVP Controller. They are reserved for future use or for internal testing.
2.3.11 Transfer
Events/logs (alarms)
Calibration records
On the first power up and after any machine fault alarm, the piston position
will be unknown and one proving run needs to be successfully completed
in order to initialize the piston position status. Upon sending the signal
from the PROVEit software or the other flow computers, the prover motor
will retract the piston assembly and the proving run will start. At the end of
the proving run the flow rate will be displayed on the screen and the next
proving run can be initiated.
During the return and proving mode different piston positions and
the motor status will be displayed on the SVP controller screen. At
the end of the proving run the sweep time, cycle count and the stop
time will be updated. If any errors occur during the proving run the
error will be reported on the screen and will need to be cleared via
the LAD (Main menu/Diagnostics/Dashboard/Alarm
Clear – see Chapter 5 - Troubleshooting).
repeatedly while the liquid flows through the prover pushing the piston
towards the downstream side. This test will only run in the absence of
a Flow Computer run permissive signal; it will not be executed if the run
permissive has been asserted by a Flow Computer.
See Chapter 5 - Troubleshooting if an error status is indicated.
To exit this operating mode use the LAD to navigate to Main Menu/
Diagnostics/Prover Service Test/Exit Prover Test
4.1 General
It is recommended that prior to doing any volumetric calibration that
the personnel involved read the API Manual of Petroleum Measurement
Standards (MPMS) Chapter 3 – Proving Systems sec 3.8, and the MPMS
Chapters 3.3.7.1, and 12.2.4 – pertaining to the calculation for the volume
of provers.
Although the prover may be calibrated with procedures traceable
to the National Institute of Standards and Technology (NIST) by a
number of techniques, only two techniques for volume determination
will be described here, a volumetric calibration and a gravimetric
(mass) calibration.
The gravimetric calibration method requires collecting the volume of water
displaced by the prover during a prove pass and determining its mass by
weighing it with a precision scale or balance. Corrections are made for the
density of the water and the buoyancy of the air displaced by the volume
of water per API 14.6, and applying various other correction factors such
as the temperature and pressure effects on the flow tube and the volume
switch position. De-ionized or distilled water should be utilized for the
gravimetric method. API 4.9.4 is the API standard used for the density
determination of water.
The displaced volume has been calibrated as described in the MPMS API
chapters,: 4.2, 4.9 and 12.2.4.
The Honeywell Enraf small volume prover base volume has been
determined at the factory. Recalibration is recommended either at 1 year
intervals, or as determined by the authorities and parties responsible for
the measurement. Recalibration is also required after any maintenance
which may affect the base volume, i.e.: complete switch bar replacement.
Honeywell Enraf small volume prover optical switches are field replaceable
and adjusted to an extremely high degree of precision. Individual switch
replacement does not necessitate re-calibration. See Section 6.7 for more
information on optical switches.
withstand line pressure if the prover is not removed from the process
line. Temperatures, both ambient and fluid, should be stable during
the procedure.
4.2.1 Equipment
1. Static leak differential pressure creator assembly, included with prover.
2. Differential pressure gauge 0-69 kPa (10 psi) or greater with sufficient
static pressure specifications to be equal or greater than the current
prover pressure.
3. Plumbing and valve arrangement similar to that shown in Figure 4-1.
be assumed that there is a seal leak, and the prover piston seals
should be replaced. Refer to Figure 4-5.
Figure 4-1: Static Leak Detection Set-up Figure 4-2: Gauge with HI & LOW markings
Figure 4-3: D
ifferential pressure creator inserted in drive end plate.
Enraf
ADJUSTMENT SCREW 3
FLOW
+ -
PN #44100375
CABLE FROM
SOLENOID VALVES
TO ENCLOSURE
POWER ENCLOSURE
POWER SUPPLY CONNECTION
PN #10601197
WATER DRAW
PLUMBING ASSY
TUBING TO
TUBING TO WASTEWATER
TEST CATCH CONTAINER
MEASURE
Procedure
Water draw notes:
Perform steps 12-17 at least twice prior to taking data to purge the system of
air, assure the temperature is stable, and to get familiar with the procedure.
Repeat the water draw procedure until at least 3 consecutive draws
repeat within 0.02% or other repeatability criteria that the certifying parties
agree upon. The flow rate on at least one run must vary by 25% to assure
integrity of prover seals and absence of leakage.
Failure to achieve the necessary repeatability may be caused by leaking
valves, air in the system, varying pressure, leaking seals, or faulty
calibration technique.
1. Be certain that all maintenance that needs to be done to the prover
has been accomplished before starting the volumetric calibration. It
is advisable to perform a static leak test prior to performing a water
draw, see Section 4.2. Replace the seals on the prover if there is any
doubt as to their integrity.
2. Block prover inlet and outlet by using a blind flanges or double block
and bleed valves.
3. Refer to Honeywell Enraf water draw configuration, Figure 4-7, and
install Honeywell Enraf available water draw kit, see Figure 4-6. Install
certified thermometers and certified pressure gauge, even if the prover
is equipped with P&T transmitters.
If using Honeywell Enraf Water Draw P&T kit, remove the plug in the
wafer spacer and connect the pressure gauge P1 to the opening (see
Figure 4-7 for reference).
The thermometer used to monitor prover fluid temperature T1 is
supposed to be installed into the spare thermowell located on the
downstream side of the flow tube (see Figure 4-7 for reference).
The thermometer used to monitor switch bar temperature T2 is
supposed to be installed on top of the switch bar close to the center
line between two optical switches (see Figure 4-7 for reference).
The thermometer used to monitor test measure temperature T3
is supposed to be installed on the test measure (see Figure 4-7
for reference).
Have available Table 1 to record data from prover calibration using
volumetric water draw technique.
4. Connect water supply to prover, (refer to Figure 4-7).
5. Make sure that the water draw kit is wired to the customer connection
enclosure as specified in the Figure 4-6.
6. Turn water supply on, and open valves V1, V2, and V3. After all air is
bled off, close V2 and V3. Open V5 valve and allow water to circulate
until the temperature has stabilized and is not changing.
Prover Calibration
Enter Calibration Mode
Run Calibration
Exit Calibration Mode
Enter Average Volume
Abort Calibration
11. Bypass valve (SV2) will be turned ON immediately after entering the
prover calibration mode and the water from the prover will be drained
into the wastewater catch container.
12. Select “Run Calibration” which will cause the prover piston to be
returned to the upstream position and start the draw sequence.
See resulting Prover Status screen as shown below.
After selecting Run Calibration following screen appears.
13. Water should now be draining into the wastewater container until the
flag reaches the first optical (volume) switch. When the first optical
switch is reached, the signal will be sent to the SVP controller to switch
the valves (turn the SV2 valve OFF and turn the SV1 valve ON). At that
time the water will start flowing into the Test Measure.
14. Record the prover pressure (Pp) at P1 while only the water draw
valve is open (SV1). Valves V5 and V6 must be closed while recording
this pressure, which is the pressure at the start and the end of
volume switching.
15. Record temperature (Td) at T2, which is the detector temperature,
by opening the drive cover and placing the thermometer midway
between volume switches, which is the location of the switch bar
temperature transmitter thermowell.
16. Record fluid temperature (Tp) at T1.
17. When the flag reaches the second optical (volume) switch, the draw
valve (SV1) is turned OFF and the bypass valve (SV2) is turned ON.
Carefully record scale reading (SR) and test measure temperature
(Ttm) at T3.
18. After all data is collected, drain the test measure.
19. Repeat steps 12 through 18 as necessary to obtain the required
number of well repeating runs (including one run at 25% flow
rate variance).
Please note that a log will be saved with start time and sweep time
after each calibration run.
20. Once you have completed the calibration, select the “Exit Calibration”
menu which will turn the bypass valve (SV2) OFF.
5.37000
7 8 9 Backspace
4 5 6 Confirm
1 2 3
0 - .
23. After the Average Volume has been entered and confirmed the
following screen is displayed to enter the Repeatability in percent (%).
The entered average volume and the repeatability values will be stored
in the log with a timestamp of the entry.
After selecting Enter Average Volume following screen appears
Enter Repeatability
0.00200 %
7 8 9 Backspace
4 5 6 Confirm
1 2 3
0 - .
Selecting “Abort Calibration” will stop the calibration process. This action
will stop the motor if in running state, bypass value (SV2) will be turned ON
and draw valve (SV1) will be turned OFF. If the Prover is in sweep mode
with the piston moving downstream no action will be taken for upstream
and downstream sensor inputs. Calibration log entry will not be made.
VENT VENT T1 Tp
T2 Td V2 V3 P1 Pp
FLOW
SVP
CONTROLLER
V1 V4
WATER
SUPPLY
Ta
T4
S S
V6 SV1 SV2 V5
Ttm WASTEWATER
CATCH
T3 CONTAINER
TEST MEASURE
Figure 4-7: Water Draw Plumbing Diagram
Report Number:
Location:
Procedure
Water draw notes:
Perform steps 14 – 21 at least twice prior to taking data to purge the
system of air, assure the temperature is stable, and to get familiar with
the procedure.
Repeat water draw procedure until at least 3 consecutive draws repeat
within 0.02% or other repeatability criteria that the certifying parties agree
upon. The flow rate on at least one run must vary by 25% to assure
integrity of prover seals and absence of leakage.
Failure to achieve the necessary repeatability may be caused by leaking
valves, air in the system, varying pressure, leaking seals, or faulty
calibration technique.
1. Be certain that all maintenance that needs to be done to the prover
has been accomplished before starting the gravimetric calibration. It
is advisable to perform a static leak test prior to performing a water
draw, see Section 4.2. Replace the seals on the prover if there is any
doubt as to their integrity.
2. Block prover inlet and outlet by using a blind flanges or double block
and bleed valves.
3. Refer to Honeywell Enraf water draw configuration, Figure 4-7, and
install Honeywell Enraf available water draw kit, see Figure 4-6. Install
certified thermometers and certified pressure gauge, even if the prover
is equipped with P&T transmitters.
If using Honeywell Enraf Water Draw P&T kit, remove the plug in the
wafer spacer and connect the pressure gauge P1 to the opening (see
Figure 4-7 for reference).
The thermometer used to monitor prover fluid temperature T1 is
supposed to be installed into the spare thermowell located on the
downstream side of the flow tube (see Figure 4-7 for reference).
The thermometer used to monitor switch bar temperature T2 is
supposed to be installed on top of the switch bar close to the center
line between two optical switches (see Figure 4-7 for reference).
The thermometer T4 is supposed to be used to monitor ambient
temperature (see Figure 4-7 for reference).
Have available Table 2 to record data from prover calibration using
gravimetric water draw technique.
4. Calibrate the scale as specified in API 4.9.4.
5. Connect water supply to prover, (refer to Figure 4-7)
6. Make sure that the water draw kit is wired to the customer connection
enclosure as specified in the Figure 4-6.
7. Turn water supply on, and open valves V1, V2, V3. After all air is bled
off, close V2 and V3. Open V5 valve and allow water to circulate until
the temperature has stabilized and is not changing.
8. Valve V2 may be opened slightly to allow just a very small stream of
water to flow; this will bleed off air, which may be in the water supply.
9. Calibrate scales with test weights totaling +/- 10% of draw weight per
API 4.9.4.
10. With volume catch container on the scales and under water draw
valve, tare scales.
Prover Calibration
Enter Calibration Mode
Run Calibration
Exit Calibration Mode
Enter Average Volume
Abort Calibration
12. E
nter the prover calibration mode using “Enter Calibration Mode” submenu.
Notification to user after selecting Enter Calibration Mode will show up on the
SVP Controller screen (see below).
Please note that permissive signal from the flow computer will be
ignored while in prover calibration mode.
13. Bypass valve (SV2) will be turned ON immediately after entering the
prover calibration mode and the water from the prover will be drained
into the wastewater catch container.
14. Select “Run Calibration” which will cause the prover piston to be
returned to the upstream position and start the draw sequence.
See resulting Prover Status screen as shown below.
15. Water should now be draining into the wastewater container until
the flag reaches the first optical (volume) switch. Note: To decrease
the time necessary to reach the first volume switch, valve V5 may be
opened until just before the first volume switch has been reached.
16. When the first optical switch is reached, the signal will be sent to the
SVP controller to switch the valves (turn the bypass valve SV2 OFF and
turn the draw valve SV1 ON). At that time the water will start flowing
into the Test Measure.
17. Record the prover pressure (Pp) at P1 while only the water draw valve is
open (SV1). Valves V5 and V6 must be closed while recording this pressure,
which is the pressure at the start and the end of volume switching. Note:
The draw can be sped up by opening valve V6 after the valves have
switched to flowing into the Test Measure located on the scale and the
prover pressure (Pp) is recorded. Again close V6 at least 13mm or 2L
(1/2" or 1/2 gal) prior to solenoid draw valve switching.
18. Record ambient temperature (Ta) at T4.
19. R
ecord temperature (Td) at T2, which is the detector temperature, by
opening the drive cover and placing the thermometer midway between
volume switches, which is the location of the switch bar temperature
transmitter thermowell.
20. Record fluid temperature (Tp) at T1 (at prover).
21. A
llow Test Measure located on the scale to fill until the second volume
switch (downstream sensor) is reached resulting in the draw valve (SV1)
turning OFF and bypass valve (SV2) turning ON. Carefully record scale
reading (Ww).
22. After all data is collected, drain the catch container and tare scales.
23. Repeat steps 14 through 22 as necessary to obtain the required
number of well repeating runs (including one run at 25% flow rate
variance).
Please note that a log will be saved with start time and sweep time
after each calibration run.
24. Once you have completed the calibration, select the “Exit Calibration”
menu which will turn the bypass valve (SV2) OFF.
25. Calculate prover volume per Section 4.5.
26. Please Note: A copy of Table 2 for gravimetric calibration can be
used to enter water draw data. An Excel readable file is available from
Honeywell Enraf which will calculate the corrected prover volume using
the gravimetric method.
After selecting Enter Average Volume following screen appears
5.37000
7 8 9 Backspace
4 5 6 Confirm
1 2 3
0 - .
Enter Repeatability
0.00200 %
7 8 9 Backspace
4 5 6 Confirm
1 2 3
0 - .
Selecting “Abort Calibration” will stop the calibration process. This action
will stop the motor if in running state, bypass value (SV2) will be turned ON
and draw valve (SV1) will be turned OFF. If the Prover is in sweep mode
with the piston moving downstream no action will be taken for upstream
and downstream sensor inputs. Calibration log entry will not be made.
In calibration mode alarms will be generated as per the configuration, and
the run permissive signal from the flow computer or the run prover test
signal will be ignored.
The operating mode of the prover will be saved in NVM so that the mode
will be restored if power is turned off while in Prover Calibration mode.
To exit calibration mode navigate to the Exit Calibration Mode menu and
press OK.
A copy of Table 2 can be used to enter water draw data.
Date:
Prover Serial Number:
Prover Model Number:
Report Number:
Location:
Standard Temperature (Tb):
Standard Pressure (Pb)
Elevation (h)
Field Test Weight Density
Reference Test Weight Density
Compressibility Factor (water) (CPL):
Flow Tube Area Thermal Expansion Coefficient (Ga):
Detector Linear Thermal Expansion Coefficient (Gl):
Modulus of Elasticity of flow tube (E):
Flow Tube Inside Diameter (inches) (ID):
Flow Tube Wall Thickness (inches) (WT):
Fill 1 Fill 2 Fill 3 Fill 4 Fill 5
Fill Time (minutes) =
Temperature Air (Ta) =
Temperature Prover (Tp) =
Temperature Detector (Td) =
Prover Pressure (Pp) =
Water Electrical Conductivity =
Total Mass of Water (Ww) =
Density of Air ( ρA) =
Calculated Density of Water ( ρw) =
Correction of Air Buoyancy of Weighing (CBW) =
Corrected Mass of Water (Mw) =
Volume of Water (Vw) =
Effect of Pressure on Water (CPL) =
Temperature Correction on Prover (CTS) =
Pressure Correction on Prover (CPS) =
Corrected Water Volume (WD) =
Table 2: Gravimetric Water Draw Data Sheet
4.5 Calculations
Volumetric Water Draw Calculations
Water draw volume corrections taken from API Manual of Petroleum
Measurement Standards API chapters,: 4.2, 4.9 and 12.2.4. and Appendix
B.4 F2.a, 11.2.3.5.
Symbols and Calculations from API 12.2.4:
Given:
RHOtm = Density of liquid (water) in test measure. (API 12.2.4)
RHOp = Density of liquid (water) in prover. (API 12.2.4)
CPL = Correction for the compressibility of liquid. (For water 3.2E-6)
Tb = Base calibration temperature. (60 deg. F. in US)
Ga = Area coefficient of expansion for flow tube. (API 12.2.1.11.2.1)
Gl = Linear coefficient of expansion for detector. (API 12.2.1.11.2.1)
Gc = Coefficient of expansion for the test measure
(from calibration certificate)
E = Modulus of elasticity for flow tube material (from API 12.2 Appendix A)
WT = Thickness of flow tube wall. (inches)
ID = Diameter of flow tube. (inches)
Calculate:
BMVa = Base Measured Volume adjusted for scale reading.
= BMV + SR
CTDW = Correction for prover/test measure liquid temperature difference.
= RHOtm ÷ RHOp
CTStm = Correction for effect of temperature on test measure.
= 1 + (Ttm - 60) × (Gc)
CTSp = Correction for effect of temperature on prover.
= {(1+[(Tp-Tb)*Ga]) * (1+[(Td-Tb)*Gl])}
CCTs = Correction for prover/test measure steel temperature difference
= (CTStm)/(CTSp)
WD = Adjusted Base Volume of Draw
= BMVa*CTDW*CCTs
CPSp = Correction for the effect of pressure on prover
= 1 + [(Pp*ID)/(E*WT)]
5.3 Diagnostics
There are several screens inside the Main Menu/Diagnostics menu to aid
in troubleshooting.
5.3.1 Dashboard
The dashboard screen allows you to verify the status of the inputs and
outputs of the SVP Controller. Each output function can be tested by
selecting it and activating it.
Dashboard
Down Sensor High Alarm Output Inactive
Middle Sensor High Alarm Clear High
Up Sensor High
Motor Stop Switch High
Motor Run Inactive
Optical Pulse Inactive
Run Permissive High
Handheld (OK/?)
Bypass Valve Inactive
Draw Valve Inactive
To check if the motor stop switch is working properly you should select
“Motor stop switch” and trigger the motor stop. The state should change
from “High” to “Low”.
To check if the motor is working you should scroll down to the “Motor run
command” and press OK. The state of the motor will be changed from
“Inactive” to “Active”. You will need to press OK again in order to stop
the motor.
This section contains various electrical schematics and drawings for the
Honeywell Enraf small volume prover. If there are electrical questions not
addressed by these figures contact your nearest Honeywell Enraf
representative or the factory directly.
6.2.1 Omni
An Omni flow computer requires that the meter be connected to one of
the two E Combo card pulse inputs. The E combo card will use the double
chronometry proving method. Although there are other ways to make the
connections, we will describe the connections according to the diagram
below. The Volume Pulse + (terminal 16 of the Customer Connection
Box) connects to the prover detector input of the E Combo Module. The
prover detector input on the Omni is usually Pin #7. Connect Volume
Pulse – (terminal 17 of the Customer Connection Box) to common on
the rear of the Omni. This is usually Pin #10 which is tied to common on
the power supply. The prover Run permissive + command (terminal 13 of
the Customer Connection Box) connects to any Omni Digital I/O point.
That point must be assigned a Boolean point that has been programmed
with the value of/1927. Then the Digital I/O point must be assigned the
Boolean point.
Example: Program the Boolean point 1025 with the statement/1927.
Then program Digital I/O point #12 with the number 1025. Connect the run
command wire to Digital Point # 12.
A 1500 ohm resistor must be installed between the Run permissive -
(terminal 14 of the Customer Connection Box) and the common (terminal
15) for the run command to work properly. This setup will launch the
prover when the I/O point goes high (voltage applied). When it is low
(no voltage) the prover motor will be idle. A jumper must be connected
between the Volume Pulse – (terminal 17 of the Customer Connection Box)
and the Common (terminal 15 of the Customer Connection Box). Please
read the Omni’s Operator’s manual prior to connection and or operation of
the Honeywell Enraf small volume prover.
The Condat Interface Unit (CIU aka PIU) connects to the SVP controller
using cable (Honeywell PN 44108889). The cable features a connector
that attaches to the CIU at the connector labeled “Control”. The opposite
end of the cable has colored leads for connection in the terminals in the
Customer Connect Box. Please refer to the PROVEit Manuals for further
connection instructions.
Note: The pin numbers listed adjacent to the colors signify the pin
locations on the CIUs “Control” connector.
Within the Customer Connection Box, the terminals 12 and 15 are
provided to securely land customer provided voltage or ground leads
as needed. For the CIU the ground (earth) reference is Black (Customer
Connection Box Terminal 17) and the nominal 15VDC supply is Red
(Customer Connection Box Terminal 12).
While idle, Green (Customer Connection Box Terminal 14) will read
nominal 15VDC and White (Customer Connection Box Terminal 16) will
read nominally 5 VDC. When the run command is given, the CIU will drop
Green to ground (earth) and the SVP controller starts the proving run.
When either optical switch is triggered on the downstream pass, the SVP
controller will drop White to 0VDC for 25mS and the CIU will instruct the
proving program to start or stop recording meter pulses. After the run is
complete the CIU will return to idle conditions until the next run command
is sent.
6.2.3 Daniels
Actual terminal locations for the Daniel flow computer is dependent upon
the application software being used in the Daniel flow computer. See the
appropriate Daniel manual and software information for more information.
Warning
Due to scan speed, the 2500 has limitations in flow rate when used
with small volume flow provers due to short time period between
volume detectors.
6.2.4 Dynamic
Model number
Point of contact
Contact details
Location of prover
Honeywell GTS:
Email - [email protected]
Call: 1-800-423-9883
6.4 F
requently asked questions.
What type of prover is the Honeywell Enraf? The Honeywell Enraf prover is classified as a Small Volume
Unidirectional Piston Displacement Prover.
Why is the Honeywell Enraf prover considered to be The small volume classification is based on the volume displaced
small volume when it can hold up to 350 gallons in relationship to the number of flow meter pulses collected. A
of fluid? large volume prover requires greater than 10,000 meter pulses
be collected to generate a meter factor (typically a pipe prover). A
small volume prover in conjunction with ‘Double chronometry’ can
generate a meter factor in less than 10,000 meter pulses.
How can the Honeywell Enraf flow prover be used on By slowing the prover down to allow for longer run up time, the
Corriolis and UltraSonic meters? flow disturbance caused by the internal valve closure will have had
enough time to stabilize and generate accurate repeatable readings.
What is ‘Run up time’? The run up time is the time it takes from the release of the piston to
reach the start measurement switch. (1st Optical Switch)
Why is the upstream and downstream volume The Honeywell Enraf flow Prover has a piston shaft on both sides
the same? of piston body therefore the displaced volume is the same.
How does the flow prover measure volume pulses? The Honeywell Enraf prover does not measure anything. It is a very
accurate, but simple instrument that waits for a start signal from
the flow computer and sends back the pulses as it passes the
volume switches.
Can the fluid flow through the prover all the time? Yes, many Honeywell Enraf provers are installed in “Standby
Mode”, but it is recommended to consider the more durable
elastomer option when operating a prover in this way. This is the
best practice for fluids that are at temperatures higher or lower
than ambient continuous to allow for faster warm up time.
How much pressure drop does the Honeywell Enraf Under normal operating conditions the prover will generate 28 - 69
Flow Prover Have? kPa (4 – 10 psi) pressure drop at maximum flow rate. This is based
on water and is applicable to refined products such as diesel,
jet, gasoline, etc. Products such as heavy crude oil can generate
pressure drops of up to 20psi in some cases.
What motor sizes are used on Honeywell It depends on the prover model but in general an 05 uses
Enraf provers? 0.5hp/.35kW electric motor; 15, 25, 35, & 50 use a 1hp/.75kW
electric motor; 85 uses a 2hp/1.5kW electric motor; 120 uses
5hp/3.7kW electric motor.
What are the installation considerations for a Correct installation of the Honeywell Enraf prover is vital to a long
Honeywell Enraf prover? and trouble-free operation. Critical elements include suitable
foundations, pipe stress and load analysis on provers inlet and
outlet ports, adequate upstream filtration and thermal pressure
relief. If you have any questions, please consult the factory.
How is the installed base of Honeywell Enraf Honeywell Global Technical Support (GTS) is the focal point for
provers supported? all Honeywell Enraf related after-sales support questions and
GTS is supported by a network of Honeywell service centers and
strategically positioned service partners.
How can I receive information and support for the Contact your local sales specialist. There is a Honeywell Enraf
Honeywell Enraf prover? specialist located in each global region (Americas, Asia Pacific and
Europe Middle-East & Africa - EMEA).
Table 4: Frequently Asked Questions.