Woodward Ug-25plus Governor

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The document discusses the specifications and features of the Woodward UG-25+ governor, which is a microprocessor-controlled mechanical-hydraulic governor used to control engines and turbines.

The UG-25+ governor has enhanced control capabilities such as start fuel and boost limiting schemes. It has state-of-the-art speed sensing and control algorithms as well as configurable speed settings, fuel limiting algorithms, and comprehensive diagnostics. It can be used for gasoline, gas, and diesel fueled engines.

The UG-25+ governor has operating parameters such as a speed range of 500-1700 RPM, hydraulic pressure of 1034 kPa, torque output of 45.4-55.5 Nm, temperature range of 0-55°C, and vibration resistance of 11G.

Product 

Specification 
03339 (Rev. F) 

+
UG‐25  
Governor 

Description 
The Woodward UG-25+ governor is a  Suitable for
microprocessor-controlled, mechanical- gasoline, gaseous,
hydraulic amplified, governor for controlling and diesel fueled
diesel, gas, and dual fuel engines, and steam engines
turbines.
Enhanced control capabilities, such as start
 Convenient front
fuel and boost limiting schemes, are an panel adjustments
integral part of the UG-25+ governor. The
additional transient fuel limiting (jump-rate)
 Speed setting with
improves the engine load acceptance and standard 4 mA to
reduces transient emissions significantly. 20 mA signal or
This fast-acting, high-work-output governor using raise/lower
has no need for any auxiliary devices such as commands
a start booster or oil cooler. Two work output
versions are available.  Easy setup and
tuning using
The UG-25+ offers speed control with
PC-based Service
software-selectable speed set points,
dynamics, fuel limiting, and start behavior. All Tool
it takes is a PC to adjust and download
 Discrete output
configuration data.
driver for status
Front panel and external speed settings make indication
synchronization and load sharing easy for
generator applications. A 4 mA to 20 mA  Isochronous or
speed setting is available for variable speed applications. droop control
Adjustable droop permits load division and balancing among parallel operated prime
movers. Droop can be set with a knob on the front panel between 0–10. The load  Drop-in
limiter knob allows you to limit the governor output manually. replacement for
UG8 and 3161
The UG-25+ uses a 1034 kPa (150 psi) internal operating pressure with an internal
oil pump driven from the governor's drive shaft, available in either a keyed or governors
serrated configuration. Oil pressure is maintained by a relief valve system with a
 34 J (25 ft-lb) &
drain to an internal oil sump.
41 J (31 ft-lb)
Control features: versions available
 State-of-the-art speed sensing and control algorithms
 Enhanced PID dynamics  Available with
 Configurable speed settings and adjustment rates either a keyed or
 Multiple fuel limiting algorithms, such as jump-rate, boost pressure, and start fuel serrated drive
limiting
shaft
 Comprehensive diagnostics for easy troubleshooting
The UG-25+ is a drop-in replacement for UG8 and 3161 governors and combines all  Marine Listed
the advantages of a traditional mechanical governor with the state-of-the-art control
algorithms for optimal engine operation.
Woodward 03339 p.2

Specifications 
Governor
Power Supply (18 to 32) V (dc), dual inputs
Power Consumption Reverse polarity protection, 32 W max

Torque/Work Output (minimum):


Standard Version
(0.625 inch diameter terminal shaft) 45.4 Nm (33.5 lb-ft) torque; 32.9 J (24.3 ft-lb) of work over 42 degrees
Increased Output Version
(0.75 inch diameter terminal shaft) 55.5 Nm (40.9 lb-ft) torque; 40.2 J (29.6 ft-lb) of work over 42 degrees

Max. Continuous Speed 1700 rpm (gov. shaft) max (small pump);
1200 rpm (gov. shaft) max (large pump)
Hysteresis 1.0 % or less (measured over full terminal shaft travel)
Temperature Drift 1.0 % of full terminal shaft travel between 27 °C and 77 °C (80 °F and
170 °F)
Linearity 2.5 % or less (measured over full terminal shaft travel)
Ramp-up Rate Configurable from 0.2 to 200 rpm/s (gov. shaft)
Steady State Speed Band ±0.25% of rated speed (under normal operating conditions)
Weight 28 kg (62 lb), dry weight
Customer Connections Terminal blocks located inside front access plate
Governor Drive / Hydraulic System
Input Shaft Options 0.625 keyed drive shaft with 0.625-18 threads or 0.625-36 serrated
Output 42.2 ± 0.6 degrees rotary
Terminal Shaft Options 0.625-36 serration (standard), 0.750-36 serration (increased output version)
Drive Power Requirement 335 W (0.45 hp) max.
Internal Hydraulic Pressure 1034 kPa (150 psi)
Oil Self-contained sump (2.1 L / 2.2 quart capacity). See Woodward Manual
25071, Oils for Hydraulic Controls, for oil recommendations.
Drive Speed Available with either high or low speed pump
High-speed pump: 500 rpm to 1700 rpm (gov. shaft)
Low Speed pump: 350 rpm to 1200 rpm (gov. shaft)
Drive Rotation Pump can be configured to operate in CW or CCW direction
Functions
Function Options Start Fuel Limiter; Adjustable Max Fuel Stop; Jump and Rate Limiter;
Position-based Gain curve; Manifold Air Pressure Biased Fuel Limiter,
Analog set-point rate limit; separate Raise and Lower Rates; Start Gain
Programming Port Programmable with Windows GUI software and harness
I/O 4 mA to 20 mA analog speed setting; Analog Speed Set-point selector
Raise, Lower, and Stop discrete inputs
Analog Speed Set Enable discrete input
4 mA to 20 mA boost fuel limiter input; Boost Input selector
Unit Healthy discrete out
Front Panel Functions Raise and Lower speed set-point commands
Stop command; Droop adjustment; Stability adjustment, Fuel-Limit
adjustment
Front Panel Indications Unit Healthy status indication, Speed Set-point mode indications
(Raise/Lower or Analog)
Woodward 03339 p.3

UG-25+ Outline Drawing


(Do Not Use for Construction)

Drive Shaft Options


Woodward
d 03339 p.4

Speecification
ns (contin
nued) 
Environment
A
Ambient Operrating Temperature 0 °C to 55 °C (32 °F to 131 °FF)
Governor Case Temperature 1000 °C (212 °F) maximum
Sto
orage Temperature –400 °C to +85 °C
C (–40 °F to +185
+ °F), limited by electro
onics
EMC EN
N61000-6-2: Im mmunity for Inndustrial Enviironments
EN
N61000-6-4: Emissions
E for Industrial Envvironments
Humidity USS MIL-STD 810E, Method 507.3,
5 Proced dure III
Shock
S MSS1-40G 11 mss saw tooth
V
Vibration Valid
dation Powwer Spectral Density (PSD D) must not exxceed the levvel or frequency as
shoown in the curve while the governor is running on a loaded engine e, as
meeasured at govvernor base.

Thermal Shock
S SAAE J1455, Parragraph 4.1.3.2
Ingress Protection IP4
45 for entire unit.
u IP56 for User
U Interface
e per EN6052
29 and only if proper
cabble glands are
e used as desscribed in the technical ma
anual.
Regu
ulatory Comp
pliance (PEN
NDING)
CE Compliant with EMC
E Directive
e 89/336/EEC
C
Marine
M Det Norske Veriitas
Am
merican Burea au of Shippingg
Bureau Veritas
Geermanischer Lloyd
L
Korean Registerr of Shipping
Llo
oyd's Registerr
Nip
ppon Kaiji Kyookai
Registro Italiano
o Navale
Other Compliant as a component
c w Machineryy Directive 98
with 8/37/EC
Technica
al Manual 26579

For more informa


ation contact:
PO Box 1519, Fort Collin
ns CO, USA 805 522-1519
1000 East
E Drake Road, Fort Collins CO
O 80525
970) 482-5811  Fax: +1 (970) 498-3058
Tel.: +1 (9
www.wood dward.com

Distributorrs & Service


Woodw ward has an inte
ernational networrk of distributors and service facilities.
For yo
our nearest repre
esentative, call th
he Fort Collins plant or see the
Worldwwide Directory on our website.

This doocument is distributted for informationaal purposes only. It is not to be constrrued as


creating or becoming partt of any Woodward contractual or warrranty obligation un nless
expressly stated in a writtten sales contract.
© Wo
oodward 2006, All Rights Rese
erved 2011/4
4/Colorado

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