Parts Manual

6BTAA5.9G-13 Coolpac
100 & 125 kVA

English - Original Instructions 02 - 2015 A049X415 (Issue 2)

Parts Manual Publication A049X415
Model: 6BTAA5.9G-13 Issue 2 - 02 - 2015

“Intentionally Left Blank”

Page 2 2011 Copyright Cummins Power Generation

Publication A049X415 Parts Manual
Issue 2 - 02 - 2015 Model: 6BTAA5.9G-13

Table of Contents

Description Page
Air Filter Installation.......................................................................................................................... 5
Electrical Coil Installation............................................................................................................. 7
Engine Accessories Installation................................................................................................................. 8
Exhaust Installation............................................................................................................................. 10
Kit Control........................................................................................................................................................ 11
Kit Installation......................................................................................................................................................... 12
Kit Oil Drain...................................................................................................................................... 13
Kit Exhaust......................................................................................................................................................... 14
Radiator Installation..................................................................................................................................... 15
Sensor Installation.................................................................................................................................... 17

2011 Copyright Cummins Power Generation Page 3

Parts Manual Publication A049X415
Model: 6BTAA5.9G-13 Issue 2 - 02 - 2015

“Intentionally Left Blank”

Page 4 2011 Copyright Cummins Power Generation

Publication A049X415 Parts Manual
Issue 2 - 02 - 2015 Model: 6BTAA5.9G-13

Air Filter,Installation

12
3
9 7

11

4
10
2

2012 Copyright Cummins Power Generation Page 5

Parts Manual Publication A049X415
Model: 6BTAA5.9G-13 Issue 2 - 02 - 2015

Air Filter,Installation

Item Part No. Description Qty

1 A043A890 SUPPORT,AIR FILTER 1
2 0800-6520-59 SCREW,HEX FLANGE HEAD 2
3 A034T083 FILTER,AIR ASSY 1
4315239 /A044B764 ELEMENT AIR FILTER PRIMARY 1
4315238/A044B765 ELEMENT AIR FILTER SAFETY 1
4 0800-6520-38 SCREW,HEX FLANGE HEAD 4
5 0850-2114-11 WASHER,LOCK 4
6 A043A895 HOSE,ELBOW 1
7 0503-3163-04 CLAMP,HOSE 1
8 0860-2127-13 NUT,HEX 4
9 0503-3163-05 CLAMP,HOSE 1
10 A044H973 SPACER 1
11 0140-4323-02 INDICATOR,SERVICE 1

Page 6 2012 Copyright Cummins Power Generation

Publication A049X415 Parts Manual
Issue 2 - 02 - 2015 Model: 6BTAA5.9G-13

Electrical Coil,Installation

Item Part No. Description Qty

1 A044F796 COIL,ELECTRICAL 1

2012 Copyright Cummins Power Generation Page 7

Parts Manual Publication A049X415
Model: 6BTAA5.9G-13 Issue 2 - 02 - 2015

Engine Accessories,Installation

12

1 A

3
A

11,10,9

8
6

4
17,16

14
13
18,15
4

Page 8 2012 Copyright Cummins Power Generation

Publication A049X415 Parts Manual
Issue 2 - 02 - 2015 Model: 6BTAA5.9G-13

Engine Accessories,Installation

Item Part No. Description Qty

1 0099-2598 NAMEPLATE,ENGINE 1
2 A041X016 TUBE,OIL 1
3 A041Y268 CAP,OIL FILL 1
4 0800-6520-56 SCREW,HEX FLANGE HEAD 8
5 0403-7354 BRACKET,ENGINE 1
6 0403-7353 BRACKET,ENGINE 1
7 0818-1181-02 RIVET 2
8 0323-2689 BRACKET 1
9 0526-2403-25 WASHER,FLAT 2
10 0850-2114-09 WASHER,LOCK 2
11 0800-6494-28 SCREW,HEX HEAD 2
12 0323-2343 PLUG,ELECTRICAL CONNECTOR 1
13 0130-8353-01 PLATE,SUPPORT 1
14 0503-3097-01 CLAMP,HOSE 1
15 0850-2114-11 WASHER,LOCK 1
16 0526-2401-10 WASHER,FLAT 1
17 0800-6494-43 SCREW,HEX HEAD 1
18 0860-2127-13 NUT,HEX 1
3911560 BELT 1
4080720 STRAINER FUEL 1

2012 Copyright Cummins Power Generation Page 9

Parts Manual Publication A049X415
Model: 6BTAA5.9G-13 Issue 2 - 02 - 2015

Exhaust,installation

Item Part No. Description Qty

1 0155-5031 ELBOW,EXHAUST 1
2 A044R661 BRACKET,EXHAUST 1
3 0800-6520-37 SCREW,HEX FLANGE HEAD 2
4 0505-2545 PLUG,PIPE 1

Page 10 2012 Copyright Cummins Power Generation

Publication A049X415 Parts Manual
Issue 2 - 02 - 2015 Model: 6BTAA5.9G-13

Kit Control

Item Part No. Description Qty

1 A030Y174 HARNESS,ENGINE 1
2 0338-5324 HARNESS,ALTERNATING CURRENT 1
3 0338-5350 HARNESS,TRANSFORMER 1
4 0307-3197 RELAY,CONTROL 1
5 A026M768 MSNUSL,OPERATION 1
6 0300-6445 CONTROL 1

2012 Copyright Cummins Power Generation Page 11

Parts Manual Publication A049X415
Model: 6BTAA5.9G-13 Issue 2 - 02 - 2015

Kit Installation

Item Part No. Description Qty

1 0402-0958 ISOLATOR,VIBRATION 2
2 0402-0972 ISOLATOR,VIBRATION 2
3 0800-3017-40 WASHER,HHC 4
4 0850-2114-11 WASHER,SPR LK 16
5 0526-2401-10 WASHER,FL 4
6 0850-2113-21 WASHER,SPR LK 8
7 0800-6494-47 SCREW,HEX HD 12
8 0800-6554 SCREW,HEX HD 8

Page 12 2012 Copyright Cummins Power Generation

Publication A049X415 Parts Manual
Issue 2 - 02 - 2015 Model: 6BTAA5.9G-13

Kit Oil Drain

Item Part No. Description Qty

1 0503-3099-03 HOSE,FUEL 1
2 0503-3036-02 CLAMP,HOSE 2
3 0504-0319 VALVE,BALL 1

2012 Copyright Cummins Power Generation Page 13

Parts Manual Publication A049X415
Model: 6BTAA5.9G-13 Issue 2 - 02 - 2015

Kit,Exhaust

Item Part No. Description Qty

1 0155-4779 PIPE,EXHAUST 1
2 0155-4776 CLAMP,EXHAUST 1
3 0155-4777 FLANGE,EXHAUST 1
4 0155-4778 GASKET,EXHAUST 1
5 0800-6520-59 SCREW,HEX FLANGE HEAD 4
6 0860-2127-15 NUT,HEX 4
7 0526-2403-31 WASHER,FLAT 4
8 0850-2114-13 WASHER,LOCK 4
9 A043W471 FLANGE,PIPE 2
10 A043W473 GASKET,EXHAUST 2
11 0850-2114-17 WASHER,LOCK 16
12 0800-6520-80 SCREW,HEX FLANGE HEAD 16
13 0860-2127-19 NUT,HEX 16
14 0526-2403-37 WASHER,FLAT 16

Page 14 2012 Copyright Cummins Power Generation

 Publication A049X415 Parts Manual
Issue 2 - 02 - 2015 Model: 6BTAA5.9G-13

Radiator,Installation

2
3
6 5

13
4 8
7
14 15

10

12,11
13
5
6 16 19

22,21
17 8
23
18
20

2012 Copyright Cummins Power Generation Page 15

Parts Manual Publication A049X415
Model: 6BTAA5.9G-13 Issue 2 - 02 - 2015

Radiator,Installation

Item Part No. Description Qty

1 0205-0381 FAN,RADIATOR 1
2 0800-6520-51 SCREW,HEX FLANGE HEAD 4
3 A043D977 RADIATOR 1
4 A051E625 TUBE,AIR 1
5 0503-3193 HOSE,VACUUM 2
6 A050U631 CLAMP,HOSE 4
7 A043B439 TUBE,WATER 1
8 0503-3164 HOSE,WATER 3
9 0323-2688 GASKET 1
10 0800-6520-40 SCREW,HEX FLANGE HEAD 6
11 0850-2114-11 WASHER,LOCK 6
12 0860-2127-13 NUT,HEX 6
13 0503-2923 CLAMP 6
14 0503-3165 HOSE,WATER 1
15 0503-3094 CLAMP,HOSE 2
16 A051E623 TUBE,AIR 1
17 A051E629 TUBE,WATER 1
18 0130-8366 BRACKET,TUBE 1
19 0518-0825 CLAMP,U BOLT 1
20 A043M422 BRACE,RADIATOR 1
21 0850-2114-07 WASHER,LOCK 1
22 0800-6520-38 SCREW,HEX FLANGE HEAD 2
23 0800-6520-37 SCREW,HEX FLANGE HEAD 1

Page 16 2012 Copyright Cummins Power Generation

 Publication A049X415 Parts Manual
Issue 2 - 02 - 2015 Model: 6BTAA5.9G-13

Sensor,Installation

3
2

12
9
11

14 6
16 1 10 9
8
4
7

10
13

1 15
11
12

A 13
15

2012 Copyright Cummins Power Generation Page 17

Parts Manual Publication A049X415
Model: 6BTAA5.9G-13 Issue 2 - 02 - 2015

Sensor,Installation

Item Part No. Description Qty

1 0130-8353-02 PLATE,SUPPORT 2
2 0503-3097-01 CLAMP,HOSE 1
3 0193-0430-01 SENDER,PRESSURE 1
4 0503-3138-01 HOSE,FUEL 1
5 A048P230 COUPLING,PIPE 1
6 0505-2540 COUPLING,PIPE 1
7 0505-2470-02 BUSHING,REDUCER 1
8 0193-0529-01 SENSOR,TEMPERATURE 1
9 0800-6494-43 SCREW,HEX HEAD 3
10 0526-2401-10 WASHER,FLAT 2
11 0850-2114-11 WASHER,LOCK 2
12 0860-2127-13 NUT,HEX 2
13 0503-3097-02 CLAMP,HOSE 2
14 0503-3097-03 CLAMP,HOSE 1
15 0800-6520-56 SCREW,HEX FLANGE HEAD 2
16 0507-2536 FITTING,NIPPLE 1

Page 18 2012 Copyright Cummins Power Generation

Cummins Power Generation Cummins Power Generation Cummins Power Generation
1400 73rd Avenue NE Columbus Avenue 10 Toh Guan Road #07-01
Minneapolis Manston Park TT International Tradepark
MN 55432 Manston Singapore 608838
USA Ramsgate
Kent CT12 5BF
United Kingdom

Tel:+1 (763) 574-5000 Tel:+44 (0) 1843 255000 Tel: (65) 6417 2388
Fax:+1 (763) 574-5298 Fax:+44 (0) 1843 255902 Fax:(65) 6417 2399

e-mail: [email protected] e-mail: [email protected] e-mail: [email protected]

Web: www.cumminspower.com Web: www.cumminspower.com Web: www.cumminspower.com

Cummins Power Generation India Cummins Power Generation

Cummins India Office Campus Rua Jati, 310 – Cumbica
Tower A,6th Floor Guarulhos –SP
Survey No.21, Balewadi Brazil
Pune 411045, India CEP: 07180-900

Tel.: +91 20 67067000, 30197000 Tel.: (55 11) 2186 4195

Fax: +91 20 67067011/16 Fax: (55 11) 2186 4729

e-mail: [email protected] e-mail: [email protected]

Web: www.cumminspower.com Web: www.cumminspower.com

®
Cummins , the “C” logo, and “Our energy working for you.”
are trademarks of Cummins Inc.
©2011 Cummins Power Generation, Inc. All rights reserved