Pneumatic Reversible Drill: #505600, JAT-600 #505601, JAT-601

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Pneumatic Reversible Drill


#505600, JAT-600
#505601, JAT-601

JAT-600 shown

Operation & Parts Manual


M-505600
Edition 1
02/2015

JET
427 New Sanford Road
LaVergne, TN 37086
Ph.: 800-274-6848
www.jettools.com

Copyright © 2015 JET


Warranty and Service
JET warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact
Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.

Warranty Period
The general warranty lasts for the time period specified in the literature included with your product or on the official JET branded
website.
• JET products carry a limited warranty which varies in duration based upon the product. (See chart below)
• Accessories carry a limited warranty of one year from the date of receipt.
• Consumable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.

Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.

What is Covered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty does not cover
failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair, alterations or
lack of maintenance. JET woodworking machinery is designed to be used with Wood. Use of these machines in the processing of
metal, plastics, or other materials outside recommended guidelines, may void the warranty. The exceptions are acrylics and other
natural items that are made specifically for wood turning.

Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a Two Year
Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.

How to Get Technical Support


Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof of initial
purchase when calling. If a product requires further inspection, the Technical Service representative will explain and assist with
any additional action needed. JET has Authorized Service Centers located throughout the United States. For the name of an
Authorized Service Center in your area call 1-800-274-6846 or use the Service Center Locator on the JET website.

More Information
JET is constantly adding new products. For complete, up-to-date product information, check with your local distributor or visit the
JET website.

How State Law Applies


This warranty gives you specific legal rights, subject to applicable state law.

Limitations on This Warranty


JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS
STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE
EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE
ABOVE LIMITATION MAY NOT APPLY TO YOU.
JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL,
CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES
DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE
LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.

JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are given as
general information and are not binding. JET reserves the right to effect at any time, without prior notice, those alterations to parts,
fittings, and accessory equipment which they may deem necessary for any reason whatsoever. JET® branded products are not
sold in Canada by JPW Industries, Inc.

Product Listing with Warranty Period


90 Days – Parts; Consumable items; Light-Duty Air Tools
1 Year – Motors; Machine Accessories; Heavy-Duty Air Tools; Pro-Duty Air Tools
2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery used for industrial
or commercial purposes
5 Year – Woodworking Machinery
Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist
Accessories; Shop Tools; Warehouse & Dock products; Hand Tools
NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries, Inc., or any of
its successors in interest to the JET brand.

2 JAT-600,601 Pneumatic Drill


 
Safety warnings
General air tool warnings Your risk of exposure varies, depending on
how often you do this type of work. To reduce
1. Read and understand this entire manual your exposure to these chemicals, work in a
before attempting assembly or operation. well-ventilated area and work with approved
2. Read and understand all warnings posted on safety equipment, such as face or dust masks
the tool and in this manual. Failure to comply that are specifically designed to filter out
with all of these warnings may cause serious microscopic particles.
injury. 9. Do not operate an air tool continually at full
3. Replace warning labels if they become throttle without a work load on the tool.
obscured or removed. 10. The air tool must be properly lubricated before
4. Do not use this tool for other than its intended operating.
use. If used for other purposes, JET disclaims 11. Never start a percussion type air tool (chipper,
any real or implied warranty and holds itself breaker, buster, etc.) without securing the
harmless from any injury that may result from tooling in the retainer and placing the tip
that use. against the work surface.
5. Always wear approved safety glasses or face 12. Do not operate air tool without its guards in
shield while using this tool. (Everyday place. Do not modify the tool.
eyeglasses only have impact resistant lenses;
they are not safety glasses.) 13. Do not operate this tool while tired or under
the influence of drugs, alcohol, or any
6. Wear ear protectors (plugs or muffs) if the medication.
noise exceeds safe levels.
14. Adopt a comfortable posture with proper
7. Wear gloves and protective clothing if balance, and maintain secure footing at all
operation produces sparks or flying particles. times. Non-slip footwear or anti-skid floor
Gloves should be tight-fitting, without frayed strips are recommended.
fingers or hanging threads. Keep hands and
body away from the working area of tool. 15. Do not wear loose clothing or jewelry. Confine
long hair.
8. Some dust created by power sanding, sawing,
grinding, drilling and other construction 16. Excessive air pressure and too much free
activities contains chemicals known to cause rotation may decrease life of the tool and may
cancer, birth defects or other reproductive cause a hazardous situation.
harm. Some examples of these chemicals
are: 17. Check air hoses for wear, and keep them
away from heat and sharp edges. Repair or
• Lead from lead based paint. replace damaged air hose immediately. Do
not carry tool by the air hose.
• Crystalline silica from bricks, cement and
other masonry products. 18. Air hose may cause tripping hazards; keep
hose away from traffic areas.
• Arsenic and chromium from chemically
treated lumber. 19. Do not use this tool near flammable objects,
or in potentially explosive environments. Do
not use near live electrical wires.

JET 3

 
20. Do not use power tools in damp or wet 31. Maintain tools with care. Keep air tool clean
location, or expose them to rain. Keep work and oiled for best and safest performance.
area well lighted.
32. Do not use combustible gases, carbon
21. Do not leave a connected tool unattended. dioxide, oxygen or any bottled gas as an air
When not in use, disconnect tool from air source for the tool. These can present risk of
source. explosion and serious injury.
22. Shut off air supply and discharge any residual 33. Do not lubricate the tool with combustible
pressure from tool before removing hose, liquids, such as kerosene, diesel or jet fuel.
making adjustments, changing accessories,
or storing tool. 34. Do not dispose of this tool with normal
household waste. Never dispose of the air tool
23. Make sure tool is switched off, and your finger into fire.
off the trigger, before connecting to air supply.
Specific warnings for Air Drills
24. Remove adjusting keys and wrenches before
turning on tool. 35. If you are not familiar with the proper and safe
operation of a pneumatic drill, do not use until
25. Keep visitors a safe distance from the work proper training and knowledge have been
area. Keep children away. obtained.
26. Give your work undivided attention. Looking 36. Secure workpiece with clamps or vise; do not
around, carrying on a conversation and hold workpiece by hand.
“horse-play” are careless acts that can result
in serious injury. 37. Only use accessories that are intended for use
with a pneumatic drill, and which match the
27. Do not force a tool or attachment to do a job chuck size of the tool.
for which it was not designed. The right tool
will do the job better and more safely. 38. Keep drill bits sharp and clean for best and
safest performance.
28. Repetitive motions and/or exposure to
constant vibration can be harmful to hands 39. Make sure bit is centered between chuck jaws
and arms. Take frequent breaks and relax and securely tightened in chuck before
hands during extended operation. Change operating.
posture to avoid discomfort or fatigue. 40. Always hold drill securely – if a bit binds, there
29. Compressed air can be harmful if directed may be high rotational force in opposite
toward sensitive areas of the body, and may direction. Use side handle if one is provided
propel small particles caught in the air stream. with the tool.
Exercise proper caution.
30. Use only recommended accessories;
improper accessories may be hazardous.

Familiarize yourself with the following safety notices used in this manual:

This means that if precautions are not heeded, it may result in serious, or even
fatal, injury.

This means that if precautions are not heeded, it may result in minor injury and/or
possible tool damage.

4 JAT-600,601 Pneumatic Drill


 
About this manual
This manual is provided by JET, covering the safe operation and maintenance procedures for a JET Model
JAT-600 and JAT-601 Pneumatic Drill. This manual contains instructions on safety precautions, general
operating procedures, maintenance procedures and parts breakdown. Your tool has been designed and
constructed to provide consistent, long-term operation if used in accordance with the instructions set forth
in this document.
The instructions and warnings in this manual may not encompass all possible workplace environments. The
operator is expected to take appropriate precautions and exercise common sense. As with any tool
operation, safety of operator and bystanders should be first priority.
If there are questions or comments, please contact your local supplier or JET. JET can also be reached at
our web site: www.jettools.com.
Record the serial number and purchase information of your tool on the cover of this manual for quick access.
Retain this manual for future reference. If the tool transfers ownership, the manual should accompany it.

JET 5

 
Tool specifications

Model number JAT-600 JAT-601


Stock number 505600 505601
Chuck size and type 3/8 in. Jacobs, keyed 1/2 in. Jacobs, keyed
Horsepower 1/2 1/2
Spindle thread 3/8”-24 UNF 3/8"-24 UNF
Free speed 2000 RPM 800 RPM
Average air consumption 4 CFM 4 CFM
Air inlet 1/4 in. NPT 1/4 in. NPT
Air hose inside diameter 3/8 in. 3/8 in.
Required air pressure 90 psi (621 kPa) 90 psi (621 kPa)
Vibration value 0.2 m/s2 0.4 m/s2
Noise level 1 97 dB(A) 101 dB(A)
Rotation direction Forward and reverse Forward and reverse
Power setting Variable speed trigger Variable speed trigger
Grip Pistol style Pistol style
Overall Length 7-3/16 in. (182.58 mm) 8-1/4 in. (209.55 mm)
Housing material Aluminum Aluminum
Net weight 2.49 lb. (1.13 kg) 3.75 lb. (1.70 kg)
Shipping weight 2.78 lb. (1.26 kg) 4.1 lb. (1.86 kg)

1
The specified values are emission levels and are not necessarily to be seen as safe operating levels. As
workplace conditions vary, this information is intended to allow the user to make a better estimation of the
hazards and risks involved only.

Specifications were current at time of publication, but because of our policy of continuous improvement, JET
reserves the right to change specifications at any time and without prior notice, without incurring obligations.

6 JAT-600,601 Pneumatic Drill


 
1. Remove protective cap from air inlet (Figure
Setup and Assembly 1). If an in-line oiler is not being used, add 4
Any missing parts or damage should be reported or 5 drops of air tool oil (not included) into the
immediately to your JET® distributor. Do not use a air inlet.
damaged tool. Read this instruction manual 2. Blow out air line to remove any dirt or
thoroughly for operation, maintenance and safety moisture, then connect air supply hose to
instructions. tool. Set air pressure to 90 psi.
Box contents: IMPORTANT: Connecting a quick-change
coupling directly to the tool is not
1 Pneumatic drill
recommended, as vibration may cause the
1 Chuck key
connection to fail. Instead, add a leader hose
1 Dead handle (JAT-601 only)
and install any quick-change couplings
1 Operation and parts manual
farther down the line.
1 Warranty card
3. Insert chuck key into one of the holes on the
Model JAT-601 only: To install dead handle chuck, so it meshes with teeth on drill chuck.
(Figure 1), rotate handle counterclockwise to Rotate counterclockwise to open chuck jaws.
loosen retainer; then slide retainer over chuck and
4. Insert bit (not provided) into chuck, and
onto drill body, and rotate to a convenient angle.
center it between the jaws. Tighten chuck by
Retighten handle to secure.
hand while aligning bit.
Note: Chuck must remain clear of retainer.
Note: Insert only the shank of a twist drill bit;
its flutes should remain free of the chuck
Operation jaws.
5. Insert chuck key and rotate clockwise to fully
The pneumatic drill must be tighten chuck.
properly lubricated before operation. See
“Lubrication” section. 6. Select rotation direction (F/R).
7. Place bit against work item and gently press
trigger. Speed is variable, determined by
pressure against trigger. Begin at slow
speed and gradually increase as you drill.
8. Release trigger to stop drill.

Maintenance
Lubrication
The drill should be lubricated daily (or before
each use) with air tool oil through the air inlet.
During continual operation, it should be re-oiled
every 1 to 2 hours. This can be done with an in-
line oiler, or manually. If done manually, proceed
as follows:
1. Disconnect air hose from tool.
2. Place 4 or 5 drops of air tool oil into air inlet.
NOTE: Air tool oil not provided; it is available
Figure 1 at most major hardware and tool stores. SAE
#10 oil or sewing machine oil may be used
as a substitute. Do not use detergent oil.

JET 7

 
3. Re-connect air. Run drill at low throttle • Poor maintenance practices, such as using
without load for a few seconds to distribute excessive air pressure or air volume.
the oil throughout tool.
• Improper or no lubrication.
4. When finished operating drill, disconnect air
hose. Wipe off housing with a dry cloth. Rule of Thumb
Place 4 or 5 drops of air tool oil into air inlet;
If it takes more than 8 seconds to tighten or loosen
re-connect air and run tool for a few seconds
a bolt or nut with an air impact wrench at
to distribute the oil. Disconnect air.
maximum setting, the air wrench is too small or
Storage the air compressor CFM is not powerful enough
for the job. Continued use in either capacity will
Avoid storing the drill in very humid locations cause damage to the tool.
which promotes rusting of internal mechanisms.
Always oil the tool and disconnect air hose before Tool Pressure
storage.
JET Air Tools operate on 70-to-100 psi (pounds
Air system requirements per square inch) air pressure measured at the tool
when the tool is operating. Set tool to 90 psi
1. Use proper air hose size (refer to tool unless indicated otherwise. Pressure in excess of
specifications). The hose should be just long 100 psi will shorten the life of the tool.
enough to serve the working area. Excessive
hose length will cause pressure drop. Air System Recommendations
2. Make sure air compressor supplies clean, Equip the air compressor intake with a
dry air at correct CFM for the tool. replaceable air filter that can be easily cleaned.

3. Set air pressure to 90 psi. Use safety shut-off valves so air flow can be
stopped quickly in case of a line break.
Excess air pressure When using multiple hoses, air hoses should be
and/or unclean air will shorten the tool’s larger than leader hose. Join multiple hoses
life and may create a hazardous situation. directly, rather than with quick connect fittings
which may cause pressure drops and tool power
4. Drain water from air compressor tank daily, reduction.
as well as any condensation from air lines.
Water in the air line may enter the tool and Use anti-whip devices across hose couplings to
cause damage. prevent hose from whipping in the event of a hose
failure or coupling disconnect.
5. Change filters on the air system on a regular
basis. Always use moisture traps at the compressor for
the main distribution line. Use moisture traps and
6. Air-line pressure may be increased in-line oilers on each downline that is to be used
accordingly to compensate for extra-long air for air tools. (See Figure 2). Place oiler as close to
hoses (usually over 25 feet). Inside diameter air tool as possible for best lubrication.
of hose should be minimum 3/8-inch.
Lubrication
General Air Tool Use a light oil containing rust inhibitors, such as
Information SAE #10. Many JET air tools have integral oil
reservoirs, which should be kept filled when in-line
If the air tool is not performing according to oilers are not used.
specifications, the following are among the most
common causes. (See also “Troubleshooting” If greasing is required, use a grease that is highly
section.) water resistant for front case components on air
impact wrenches, grinders and sanders.
• Contaminated air such as a dirty air system
or water in the system.
• Using wrong size tool for the job.

8 JAT-600,601 Pneumatic Drill


 
Recycling
Protect the environment. Your tool contains
materials which can be recovered or recycled.
When its useful life has expired, please leave tool
at a specialized facility.

Figure 2

Recommended arrangement of air piping and air line system

JET 9

 
Troubleshooting JAT-600/601 Drill
Any disassembly of the tool should be done by qualified service personnel. For problems not addressed
below, contact JET technical service at 800-274-6846.

Problem Possible cause Remedy

Tool will not start. Air valve closed or obstructed. Open valve; clear any obstructions.
Dirt or gum deposits on Flush tool with gum solvent.
components. If problem persists, disassemble,
clean and lubricate internal parts.
Rotor vanes or other components Replace worn components.
are worn. (Replace vanes as an entire set.)
Trigger inoperable. Clean trigger mechanism to ensure
free movement. Replace
mechanism if needed.
Bearing(s) worn. Disassemble and inspect bearing.
Grease or replace as needed.
Starts immediately when Trigger malfunction. Clean trigger mechanism to ensure
air is connected without free movement. Replace
trigger being pressed. mechanism if needed.
Excessive or abnormal Bearings worn. Disassemble and inspect bearing.
vibration. Grease or replace as needed.
Loss of power; erratic Low air pressure. Verify compressor has proper CFM
action. rating for tool.
Check compressor regulator
setting; set air pressure to 90 psi.
Set regulator dial on tool to
maximum setting.
Check for loose connections.
Moisture or obstruction in air Air supply must be clean and dry.
hose. Clean out air hose(s) and remove
any kinks or bends.
Improper size of air transmission Use appropriate-sized air
lines, hoses, fittings, or lines/hoses.
couplings. Verify proper fittings/couplings.
Dirt or gum deposits on Flush tool with gum solvent.
components. Check and clean air filter on
compressor.
Clean external areas of tool. If
problem persists, disassemble,
clean and lubricate internal parts.
Rotor vanes are worn. Replace vanes (entire set).
Excessive heat develops Insufficient lubrication. Lubricate with air tool oil.
in tool. Worn components. Replace components as needed.
Severe air leakage. Air valve obstructed or damaged. Clean or replace.
(Note: Minimal escape of Housing loose or damaged. Tighten or replace as needed.
air is often normal for air
tools.)

10 JAT-600,601 Pneumatic Drill


 
Replacement parts
Service parts are listed on the following pages. To order parts or reach our service department, call 1-800-
274-6848 Monday through Friday, 8:00 a.m. to 5:00 p.m. CST. Please have the stock number and serial
number of your tool available when you call, so that we may serve you quickly and accurately.

JET 11

 
#505600, JAT-600, 3/8-inch Pneumatic Drill – exploded view

16 15 17 18 17 14 11 13 1

2
4 8 10 9 6 31 5 7

38

32
26 24 25 23 19 13 14
33

30 35 29 34 22 28 28

12 JAT-600,601 Pneumatic Drill


 
#505600, JAT-600, 3/8-inch Pneumatic Drill – parts list
Index Part No. Description Qty Index Part No. Description Qty
1 JAT600-01 Motor housing 1 19 80219 Spacer 1
2 80202 Spring pin 2.5x24L 1 22 80222 Internal gear 1
3 70103 Air inlet 1 23 JAT620-23 Planet gear 3
4 70104 Trigger 1 24 30124 Pin 4x13.8L 3
5 80205 Valve stem 1 25 80225 Bushing 3
6 80206 Reverse bushing 1 26 SM-70526 Work spindle 1
7 70107 O-Ring 4.8x1.9 1 28 BB-6201Z Ball bearing 6201Z 2
8 70108 Valve spring 1 29 70133 Washer 1
9 80209 O-Ring 12x1.6 1 30 SM-70530 Screw M5x25L 1
10 80210 Reverse lever 1 31 80247 O-Ring 13.8x2 1
11 80211 Motor gasket 1 32 JAT620-11 Exhaust Diffuser 1
13 BB-626ZZ Ball bearing 626ZZ 2 33 40309 Screw TS2.9 2
14 80214 End plate 2 34 SM-70534 Clamp nut 1
15 80215 Rotor 1 35 JAT600-35 Drill chuck 3/8in. 1
16 80216 Rotor vane 5 35-1 SM-70535K Chuck key 3/8in. (not shown) 1
17 JAT600-17 Spring pin 2.5x10L 1 38 TS-1521031 Set screw M4x8L 1
18 JSM7572-18 Cylinder 1

RPK-705, Repair Kit, contains 7,9,16(5),31,38


RBK-705, Rebuild Kit, contains 11,18,23(3),25(3)

JET 13

 
#505601, JAT-601, 1/2-inch Pneumatic Drill – exploded view

16 15 17 18 17 14 11 13 1

2
4 8 10 9 6 31 5 7

38

27 24 25 23 20 19 13 14
32

33

28 28 26 24 25 23 21
3

40 39 30 37 29 36 22 22

14 JAT-600,601 Pneumatic Drill


 
#505601, JAT-601, 1/2-inch Pneumatic Drill – parts list
Index Part No. Description Qty Index Part No. Description Qty
1 JAT600-01 Motor housing 1 21 SM-70421 Center gear 1
2 80202 Spring pin 2.5x24L 1 22 80222 Internal gear 1
3 70103 Air inlet 1 23 SM-70423 Planet gear 6
4 70104 Trigger 1 24 30124 Pin 4x13.8L 6
5 80205 Valve stem 1 25 70425 Bushing 6
6 80206 Reverse bushing 1 26 SM-70426 Work spindle 1
7 70107 O-Ring 4.8x1.9 1 27 SM-70427 Reduction spindle 1
8 70108 Valve spring 1 28 BB-6201Z Ball bearing 6201Z 2
9 80209 O-Ring 12x1.6 1 29 70133 Washer 1
10 80210 Reverse lever 1 30 SM-70430 Screw M5x30L 1
11 80211 Motor gasket 1 31 80247 O-Ring 13.8x2 1
13 BB-626ZZ Ball bearing 626ZZ 2 32 JAT620-11 Exhaust Diffuser 1
14 80214 End plate 2 33 40309 Screw TS2.9 2
15 80215 Rotor 1 36 SM-70436 Clamp nut 1
16 80216 Rotor vane 5 37 JAT601-37 Chuck 1/2in. 1
17 JAT600-17 Spring pin 2.5x10L 1 37-1 CK-15 Chuck key,1/2in. (not shown) 1
18 JSM7572-18 Cylinder 1 38 TS-1521031 Set screw M4x8L 1
19 80219 Spacer 1 39 SM-70439 Retainer 1
20 SM-70420 Pinion gear 1 40 70340 Handle 1

RPK-704, Repair Kit, contains 7,9,16(5),31,38


RBK-704, Rebuild Kit, contains 11,18,23(6),25(6)

JET 15
 
 

 
427 New Sanford Road
LaVergne, Tennessee 37086
Phone: 800-274-6848
www.jettools.com

16 JAT-600,601 Pneumatic Drill


 

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