Die Process Check Sheet

Download as xls, pdf, or txt
Download as xls, pdf, or txt
You are on page 1of 83

STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET

PART NUMBER 57152-0D040-A PART NAME REINFORCEMENT, FR SIDE MEMBER, NO.1 LH MODEL 640
CUSTOMER SEPL RM GRADE/SIZE 1.80x199x205 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 160

STAGE NO. 7/9,8/9

SHUT HEIGHT
4TH FLANGE + CAM RESTRIKE

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Thickness 1.8 +/- 0.12

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

Raw Material Details

M/C NO. 110

STAGE NO. 9/9

SHUT HEIGHT
PIERCE

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

M/C NO.

STAGE NO.

SHUT HEIGHT

CUSHION PIN LENGTH

CUSHION PIN PRESSURE

NO.OF PINS

Stage Sample Confirmation with


Stage Master sample

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER 57152-0D040-A PART NAME REINFORCEMENT, FR SIDE MEMBER, NO.1 LH MODEL 640
CUSTOMER SEPL RM GRADE/SIZE 1.80x199x205 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 160

STAGE NO. 1/9,2/9

SHUT HEIGHT 343.60


1ST TRIM + 2ND TRIM

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Thickness 1.8 +/- 0.12

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

Raw Material Details

M/C NO. 110

STAGE NO. 3/9,4/9


FORM + 1ST FLANGE

SHUT HEIGHT

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

M/C NO. 110

5/9,6/9
2ND FLANGE + 3RD FLANGE

STAGE NO.

SHUT HEIGHT

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER PART NAME NUT MODEL 640
CUSTOMER SEPL RM GRADE/SIZE 4X40X1500 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 160

STAGE NO. 1/2

SHUT HEIGHT 370.90

CUSHION PIN LENGTH NA


1ST DIE(BLANK)

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Thickness 4,00 +/- 0.14

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

Raw Material Details

M/C NO. 110

STAGE NO. 2/2


2ND DIE(TRIM&PIERCE)

SHUT HEIGHT 288.0

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

M/C NO.
3RD DIE(1ST FLANGE+2ND FLANGE)

STAGE NO.

SHUT HEIGHT

CUSHION PIN LENGTH

CUSHION PIN PRESSURE

NO.OF PINS

Stage Sample Confirmation with


Stage Master sample

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER 629938900B PART NAME YRA DRAW MODEL 640
CUSTOMER SEPL RM GRADE/SIZE SGCA 1X230X230 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 110

STAGE NO. 4/5

SHUT HEIGHT 264.10

CUSHION PIN LENGTH 0


1ST DIE(DRAW)

CUSHION PIN PRESSURE in Kg /


NA
Cm2

NO.OF PINS NA

Thickness 1.0 +/- 0.07

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

Raw Material Details

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
PROCESS PARAMETER CHECK SHEET
PART NUMBER PART NAME YRA DARW MODEL
CUSTOMER SEPL RM GRADE/SIZE 1.0X230X230 1.0X230X230 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 250

STAGE NO. 1/4

326.60
1ST DIE(BLANK)

SHUT HEIGHT

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

CUSHION PIN CONDITION NA

M/C NO. 110

STAGE NO. 2/4


2ND DIE(TRIM&PIERCE)

SHUT HEIGHT 326.60

CUSHION PIN LENGTH

CUSHION PIN PRESSURE

NO.OF PINS

CUSHION PIN CONDITION

M/C NO. 110


3RD DIE(1ST FLANGE+2ND FLANGE)

STAGE NO. 3/4

SHUT HEIGHT

CUSHION PIN LENGTH

CUSHION PIN PRESSURE

NO.OF PINS

CUSHION PIN CONDITION

M/C NO. 110

STAGE NO. 4/4


5TH DIE(TRIM+PIERCE)

SHUT HEIGHT 307.70

CUSHION PIN PRESSURE

CUSHION PIN STROKE

NO.OF PINS

CUSHION PIN CONDITION

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED

SHIFT INCHARGE/TL
Doc.No-Q3-PPCS065 Issue Date:20/Jan/16.Rev.No:00

PROCESS PARAMETER CHECK SHEET


PART NUMBER 86214-KK010 PART NAME BRACKET RADIO EARTH MODEL 660A-579W
CUSTOMER STTI RM GRADE/SIZE SCGA270C-45 2.0X210X400 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO.

STAGE NO. 1/8

283.0mm
1ST DIE(BLANK)

SHUT HEIGHT

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

CUSHION PIN CONDITION NA

M/C NO.

STAGE NO. 2/8


2ND DIE(TRIM&PIERCE)

SHUT HEIGHT 278.5mm

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

CUSHION PIN CONDITION NA


M/C NO.
3RD DIE(1ST FLANGE+2ND FLANGE)

STAGE NO. 3,4/8

SHUT HEIGHT 279.0mm

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

CUSHION PIN CONDITION NA

M/C NO.
4TH DIE(3RD FLANGE+4TH FLANGE)

STAGE NO. 5,6/8

SHUT HEIGHT 276.0mm

CUSHION PIN LENGTH NA

CUSHION PIN STROKE NA

NO.OF PINS NA

CUSHION PIN CONDITION NA

M/C NO.

STAGE NO. 7,8/8


H DIE(TRIM+PIERCE)

SHUT HEIGHT 279.0mm

CUSHION PIN PRESSURE NA

CUSHION PIN STROKE NA


5TH DIE(TRIM+PIERCE)

NO.OF PINS NA

CUSHION PIN CONDITION NA

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED

SHIFT INCHARGE/TL
Doc.No-Q3-PPCS065 Issue Date:20/Jan/16.Rev.No:00
PROCESS PARAMETER CHECK SHEET
PART NUMBER MD2040631 PART NAME Spring seat MODEL 800L
CUSTOMER SEPL RM GRADE/SIZE 2.30X178X524 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 110

STAGE NO. 1/6

320.50
1ST DIE(BLANK)

SHUT HEIGHT

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

CUSHION PIN CONDITION NA

M/C NO. 110

STAGE NO. 2/6


2ND DIE(TRIM&PIERCE)

SHUT HEIGHT 271.20

CUSHION PIN LENGTH 193

CUSHION PIN PRESSURE 8

NO.OF PINS 4

CUSHION PIN CONDITION

M/C NO. 110


3RD DIE(1ST FLANGE+2ND FLANGE)

STAGE NO. 3/6

SHUT HEIGHT 326

CUSHION PIN LENGTH 260

CUSHION PIN PRESSURE 1.50TO 2.0

NO.OF PINS

CUSHION PIN CONDITION

M/C NO. 110

STAGE NO. 4/6


5TH DIE(TRIM+PIERCE)

SHUT HEIGHT 359.10

CUSHION PIN PRESSURE NA

CUSHION PIN STROKE NA

NO.OF PINS NA

CUSHION PIN CONDITION

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED

SHIFT INCHARGE/TL
Doc.No-Q3-PPCS065 Issue Date:20/Jan/16.Rev.No:00
PROCESS PARAMETER CHECK SHEET
PART NUMBER MD2040631 PART NAME Spring seat MODEL 800L
CUSTOMER SEPL RM GRADE/SIZE 2.30X178X524 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 110

STAGE NO. 4/6

256.90
1ST DIE(BLANK)

SHUT HEIGHT

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

CUSHION PIN CONDITION NA

M/C NO. 110

STAGE NO. 5/6


2ND DIE(TRIM&PIERCE)

SHUT HEIGHT 344.70

CUSHION PIN LENGTH 193

CUSHION PIN PRESSURE 2

NO.OF PINS 5

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

M/C NO. 110


3RD DIE(1ST FLANGE+2ND FLANGE)

STAGE NO. 6/6

SHUT HEIGHT 261.50

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

M/C NO.
5TH DIE(TRIM+PIERCE)

STAGE NO.

SHUT HEIGHT

CUSHION PIN PRESSURE

CUSHION PIN STROKE

NO.OF PINS

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED

SHIFT INCHARGE/TL
PROCESS PARAMETER CHECK SHEET
PART NUMBER MD2040631 PART NAME Spring seat MODEL 800L
CUSTOMER SEPL RM GRADE/SIZE 2.30X178X524 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 110

STAGE NO. 1/6

351.70
1ST DIE(BLANK)

SHUT HEIGHT

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

CUSHION PIN CONDITION NA

M/C NO. 110

STAGE NO. 2/6


2ND DIE(IST DRAW)

SHUT HEIGHT 272.50

CUSHION PIN LENGTH 193

CUSHION PIN PRESSURE 2

NO.OF PINS 6

CUSHION PIN CONDITION

M/C NO. 110

STAGE NO. 3/6


3RD DIE(2ND DRAW)

SHUT HEIGHT 348.60

CUSHION PIN LENGTH 193

CUSHION PIN PRESSURE 1.50TO 2.0

NO.OF PINS 8

CUSHION PIN CONDITION NO BEND

M/C NO. 110

STAGE NO. 4/6


4TH DIE(TRIM+PIERCE)

SHUT HEIGHT 351.70

CUSHION PIN PRESSURE NA

CUSHION PIN STROKE NA

NO.OF PINS NA

CUSHION PIN CONDITION NA

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED

SHIFT INCHARGE/TL
Doc.No-Q3-PPCS065 Issue Date:20/Jan/16.Rev.No:00
PROCESS PARAMETER CHECK SHEET
PART NUMBER MD2040631 PART NAME Spring seat MODEL 800L
CUSTOMER SEPL RM GRADE/SIZE 2.30X178X524 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 110


5TH DIE(BURRING + PIERCE (GANG))

STAGE NO. 5/6

SHUT HEIGHT 272.50

CUSHION PIN LENGTH 193

CUSHION PIN PRESSURE 2

NO.OF PINS 6

CUSHION PIN CONDITION NA

M/C NO. 110

6,/6
6TH DIE(GANG PIERCING)

STAGE NO.

SHUT HEIGHT 314.50

CUSHION PIN LENGTH 193

CUSHION PIN PRESSURE NA

NO.OF PINS NA

CUSHION PIN CONDITION

M/C NO.

STAGE NO.

SHUT HEIGHT

CUSHION PIN LENGTH

CUSHION PIN PRESSURE

NO.OF PINS

CUSHION PIN CONDITION

M/C NO.

STAGE NO.

SHUT HEIGHT

CUSHION PIN PRESSURE

CUSHION PIN STROKE

NO.OF PINS

CUSHION PIN CONDITION

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED

SHIFT INCHARGE/TL
Doc.No-Q3-PPCS065 Issue Date:20/Jan/16.Rev.No:00
PROCESS PARAMETER CHECK SHEET
PART NUMBER MD2040631 PART NAME Spring seat MODEL 800L
CUSTOMER SEPL RM GRADE/SIZE 2.30X178X524 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 110

STAGE NO. 1/6

320.50
1ST DIE(BLANK)

SHUT HEIGHT

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

CUSHION PIN CONDITION NA

M/C NO. 110

STAGE NO. 2/6


2ND DIE(TRIM&PIERCE)

SHUT HEIGHT 271.20

CUSHION PIN LENGTH 193

CUSHION PIN PRESSURE 8

NO.OF PINS 4

CUSHION PIN CONDITION

M/C NO. 110


3RD DIE(1ST FLANGE+2ND FLANGE)

STAGE NO. 3/6

SHUT HEIGHT 326

CUSHION PIN LENGTH 260

CUSHION PIN PRESSURE 1.50TO 2.0

NO.OF PINS

CUSHION PIN CONDITION

M/C NO. 110

STAGE NO. 4/6


5TH DIE(TRIM+PIERCE)

SHUT HEIGHT 359.10

CUSHION PIN PRESSURE NA

CUSHION PIN STROKE NA

NO.OF PINS NA

CUSHION PIN CONDITION

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED

SHIFT INCHARGE/TL
Doc.No-Q3-PPCS065 Issue Date:20/Jan/16.Rev.No:00
PROCESS PARAMETER CHECK SHEET
PART NUMBER 57419-0D060-A PART NAME REINFORCEMENT, FR FLOOR UNDER, RR RH MODEL 800L
CUSTOMER SEPL RM GRADE/SIZE 1.00X200X190 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 250

STAGE NO. 1/3

341.4
1ST DIE(BLANK)

SHUT HEIGHT

CUSHION PIN LENGTH 300

CUSHION PIN PRESSURE 1.5 TO 2.20

NO.OF PINS 10

CUSHION PIN CONDITION NA

M/C NO. 110

STAGE NO. 2/3


2ND DIE(TRIM&PIERCE)

SHUT HEIGHT 344

CUSHION PIN LENGTH 260

CUSHION PIN PRESSURE NA

NO.OF PINS NA

CUSHION PIN CONDITION

M/C NO. 110


3RD DIE(1ST FLANGE+2ND FLANGE)

STAGE NO. 3/3

SHUT HEIGHT 362

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS

CUSHION PIN CONDITION

M/C NO.

STAGE NO.
5TH DIE(TRIM+PIERCE)

SHUT HEIGHT

CUSHION PIN PRESSURE

CUSHION PIN STROKE

NO.OF PINS

CUSHION PIN CONDITION

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED

SHIFT INCHARGE/TL
PROCESS PARAMETER CHECK SHEET
PART NUMBER 57124-0D030 PART NAME BRACKET SUB-ASSY, FR SIDE MEMBER, LH MODEL 800L
CUSTOMER SEPL RM GRADE/SIZE 2.3X161X608 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 250

STAGE NO. 1/3

341.4
1ST DIE(BLANK)

SHUT HEIGHT

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

CUSHION PIN CONDITION NA

M/C NO. 160

STAGE NO. 2/3


2ND DIE(TRIM&PIERCE)

SHUT HEIGHT 387.40

CUSHION PIN LENGTH 180

CUSHION PIN PRESSURE 1.5 TO 2.50

NO.OF PINS 2

CUSHION PIN CONDITION

M/C NO. 250


3RD DIE(1ST FLANGE+2ND FLANGE)

STAGE NO. 3/3

SHUT HEIGHT 346.10

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS

CUSHION PIN CONDITION

M/C NO.

STAGE NO.
5TH DIE(TRIM+PIERCE)

SHUT HEIGHT

CUSHION PIN PRESSURE

CUSHION PIN STROKE

NO.OF PINS

CUSHION PIN CONDITION

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED

SHIFT INCHARGE/TL
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER 629938900B PART NAME YRA DRAW MODEL 640
CUSTOMER SEPL RM GRADE/SIZE SGCA 1X230X230 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 110/4

STAGE NO. 4/5

SHUT HEIGHT 310.80+/- 0.5

CUSHION PIN LENGTH NA


TRIMING

CUSHION PIN PRESSURE in Kg /


NA
Cm2

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

M/C NO. 110/6

STAGE NO. 5/5

SHUT HEIGHT 300+/- 0.20

CUSHION PIN LENGTH NA


FLANGING

CUSHION PIN PRESSURE in Kg /


NA
Cm2

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

Dimension 10+/- 0.20

Dimension 18.10 +/- 0.20

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER 51351/2-KK010 PART NAME GUSSET CROSS MBR No 5 RH/LH MODEL 640
CUSTOMER SEPL RM GRADE/SIZE 2.60X238X583 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 250

PROGRESSIVE BLANKING
STAGE NO.
1/3

SHUT HEIGHT 370


PROGRESSIVE BLANKING 1/3

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Thickness 2.6 +/- 0.14

Stage Sample Confirmation with


Stage Master sample Burr, Profile Crack

Raw Material Details

M/C NO. 160

STAGE NO.
FORMING +PART OFF
FORMING +PART OFF 2.3/3

2.3/3

SHUT HEIGHT

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with


Stage Master sample Burr, Profile Crack

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER 61181-KK010 PART NAME RETAINER DOOR HINGE MODEL 640
CUSTOMER SEPL RM GRADE/SIZE 1.4X140X95 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 110

STAGE NO. 7/7

SHUT HEIGHT 281.80


CAM PIERCE\

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

Dimension as per IS As per IS

FIRST
QUALITY

MIDDLE

LAST
PAGE 1/2
QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER 57222-0D071 PART NAME BRACKET, FR SIDE MEMBER, LH MODEL 640
CUSTOMER SEPL RM GRADE/SIZE 1.6x135x200 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 250

STAGE NO. 7/7

SHUT HEIGHT 326.20


PIERCE & CAM PIERCE

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Thickness

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

As per IS AS PER IS

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER 42141-0K020 PART NAME R/F ,RR FLOOR SIDE MBT RR RH/LH MODEL 640
CUSTOMER SEPL RM GRADE/SIZE 2.6X90X1250 OFFAL MATERIAL OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD
2/22/2020

M/C NO. 110 110

STAGE NO. 1/1 1/1

246.80 246.80
1ST DIE(PIERCE BEND& BLANK )

SHUT HEIGHT

CUSHION PIN LENGTH NA NA

CUSHION PIN PRESSURE NA NA

NO.OF PINS NA NA

Thickness 2.6 +/- 0.14 2.62

Stage Sample Confirmation with Burr, Profile


Stage Master sample Free from Burr and damage
Crack

Raw Material Details Offal material

M/C NO.

STAGE NO.

SHUT HEIGHT

CUSHION PIN LENGTH

CUSHION PIN PRESSURE

NO.OF PINS

Stage Sample Confirmation with


Stage Master sample

M/C NO.

STAGE NO.

SHUT HEIGHT

CUSHION PIN LENGTH

CUSHION PIN PRESSURE

NO.OF PINS

Stage Sample Confirmation with


Stage Master sample

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL Rajkumar

Quality Inspector Sign Punith


STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER 629938900B PART NAME YRA DRAW MODEL 640
CUSTOMER SEPL RM GRADE/SIZE SGCA 1X230X230 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 110

STAGE NO. 5/5

SHUT HEIGHT 292.30

CUSHION PIN LENGTH 0


1ST DIE(DRAW)

CUSHION PIN PRESSURE in Kg /


NA
Cm2

NO.OF PINS NA

Thickness 1.0 +/- 0.07

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

Raw Material Details

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER 629938900B PART NAME YRA DRAW MODEL 640
CUSTOMER SEPL RM GRADE/SIZE SGCA 1X230X230 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 110

STAGE NO. 3/5

SHUT HEIGHT 361.90

CUSHION PIN LENGTH 180


1ST DIE(DRAW)

CUSHION PIN PRESSURE in Kg /


NA
Cm2

NO.OF PINS NA

Thickness 1.0 +/- 0.07

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

Raw Material Details

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER 629938900B PART NAME YRA DRAW MODEL 640
CUSTOMER SEPL RM GRADE/SIZE SGCA 1X230X230 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 250--2

STAGE NO. 1/5

SHUT HEIGHT 300.50+/- 0.50

CUSHION PIN LENGTH 180


1ST DIE(DRAW)

CUSHION PIN PRESSURE in Kg /


4 TO 6.0
Cm2

NO.OF PINS 6

Thickness 1.0 +/- 0.07

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

Raw Material Details

M/C NO. 110/1

STAGE NO. 2/5

SHUT HEIGHT 288.60+/-0.50


RE STRIKING

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE in Kg /


Cm2 NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

M/C NO. 110/3

STAGE NO. 3/5

SHUT HEIGHT 359.50+/- 0.50


TRIMMING

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE in Kg /


Cm2 NA

NO.OF PINS

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER 57221-0D071 PART NAME BRACKET, FR SIDE MEMBER, LH MODEL 640
CUSTOMER SEPL RM GRADE/SIZE 1.6x135x200 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 250

STAGE NO. 7/7

SHUT HEIGHT 328.30


PIERCE & CAM PIERCE

CUSHION PIN LENGTH

CUSHION PIN PRESSURE

NO.OF PINS

Thickness

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

As per IS AS PER IS

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER 57429-0D060-A PART NAME REINFORCEMENT, FR FLOOR UNDER, RR LH MODEL 640
CUSTOMER SEPL RM GRADE/SIZE 1X200X190 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 250

STAGE NO. 1/6,2/6

SHUT HEIGHT
1ST DRAW + 2ND DRAW

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Thickness 1.0+- 0.08

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

Raw Material Details

M/C NO. 250

STAGE NO. 3/6, 4/6


TRIM + CAM TRIM

SHUT HEIGHT 288.0

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

M/C NO. 110

STAGE NO. 5/6,6/6


RESTRIKE & CAM PIERCE

SHUT HEIGHT 278.70

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
PROCESS PARAMETER CHECK SHEET
PART NUMBER 61739-KK070 PART NAME REINFORCEMENT JACK CARRIER SUPPORT MODEL 640
CUSTOMER SEPL RM GRADE/SIZE 1.0X152X152 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 110

STAGE NO. 1/2

SHUT HEIGHT 268.90.0

CUSHION PIN LENGTH NA


FORM AND TRIM

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Thickness 1.0 +/- 00.07

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

Raw Material Details

M/C NO. 110

STAGE NO. 2/2

SHUT HEIGHT 337.70

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

CUSHION PIN CONDITION

M/C NO.

STAGE NO.

SHUT HEIGHT

CUSHION PIN LENGTH

CUSHION PIN PRESSURE

NO.OF PINS

CUSHION PIN CONDITION

M/C NO.

STAGE NO.
5TH DIE(TRIM+PIERCE)

SHUT HEIGHT

CUSHION PIN PRESSURE

CUSHION PIN STROKE

NO.OF PINS

CUSHION PIN CONDITION

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED

SHIFT INCHARGE/TL
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
57125-0D050
PART NUMBER 57126-0D050
PART NAME BRACKET, FR SUSPENSION MEMBER MT, RH / LH MODEL 640

CUSTOMER SEPL RM GRADE/SIZE 2.9X164X441 OK O NG X


CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 110

STAGE NO. 1/3

SHUT HEIGHT 350.80

CUSHION PIN LENGTH NA


1ST DIE(BLANK)

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Thickness 2.9 +/- 0.14

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

Raw Material Details

M/C NO. 110

STAGE NO. 2/3


2ND DIE(TRIM&PIERCE)

SHUT HEIGHT 357.30

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

M/C NO. 110


3RD DIE(1ST FLANGE+2ND FLANGE)

STAGE NO. 3/3

SHUT HEIGHT 277.80

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
PROCESS PARAMETER CHECK SHEET
PART NUMBER 629939900B PART NAME YRA DARW MODEL
CUSTOMER SEPL RM GRADE/SIZE 1.0X230X230 1.0X230X230 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 250

STAGE NO. 1/1

298.7
1ST DIE(BLANK)

SHUT HEIGHT

CUSHION PIN LENGTH 280

3.00TO 4.80 KG
CUSHION PIN PRESSURE
/cmSq

NO.OF PINS 6

CUSHION PIN CONDITION NA

M/C NO.

STAGE NO.
2ND DIE(TRIM&PIERCE)

SHUT HEIGHT

CUSHION PIN LENGTH

CUSHION PIN PRESSURE

NO.OF PINS

CUSHION PIN CONDITION

M/C NO.
3RD DIE(1ST FLANGE+2ND FLANGE)

STAGE NO.

SHUT HEIGHT

CUSHION PIN LENGTH

CUSHION PIN PRESSURE

NO.OF PINS

CUSHION PIN CONDITION

M/C NO.

STAGE NO.
5TH DIE(TRIM+PIERCE)

SHUT HEIGHT

CUSHION PIN PRESSURE

CUSHION PIN STROKE

NO.OF PINS

CUSHION PIN CONDITION

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED

SHIFT INCHARGE/TL
Doc.No-Q3-PPCS065 Issue Date:20/Jan/16.Rev.No:00

PROCESS PARAMETER CHECK SHEET


PART NUMBER 86214-KK010 PART NAME BRACKET RADIO EARTH MODEL 660A-579W
CUSTOMER STTI RM GRADE/SIZE SCGA270C-45 2.0X210X400 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO.

STAGE NO. 1/8

283.0mm
1ST DIE(BLANK)

SHUT HEIGHT

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

CUSHION PIN CONDITION NA

M/C NO.

STAGE NO. 2/8


2ND DIE(TRIM&PIERCE)

SHUT HEIGHT 278.5mm

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

CUSHION PIN CONDITION NA


M/C NO.
3RD DIE(1ST FLANGE+2ND FLANGE)

STAGE NO. 3,4/8

SHUT HEIGHT 279.0mm

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

CUSHION PIN CONDITION NA

M/C NO.
4TH DIE(3RD FLANGE+4TH FLANGE)

STAGE NO. 5,6/8

SHUT HEIGHT 276.0mm

CUSHION PIN LENGTH NA

CUSHION PIN STROKE NA

NO.OF PINS NA

CUSHION PIN CONDITION NA

M/C NO.

STAGE NO. 7,8/8


H DIE(TRIM+PIERCE)

SHUT HEIGHT 279.0mm

CUSHION PIN PRESSURE NA

CUSHION PIN STROKE NA


5TH DIE(TRIM+PIERCE)

NO.OF PINS NA

CUSHION PIN CONDITION NA

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED

SHIFT INCHARGE/TL
Doc.No-Q3-PPCS065 Issue Date:20/Jan/16.Rev.No:00
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER 61767-44010 PART NAME RETAINER SEAT BELT ANCHOR NO2 MODEL 640
CUSTOMER SEPL RM GRADE/SIZE OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 110

STAGE NO. 1/2

SHUT HEIGHT 288.0

CUSHION PIN LENGTH NA


1ST DIE(BLANK)

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Thickness

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

Raw Material Details

M/C NO. 110

STAGE NO. 2/2


2ND DIE(TRIM&PIERCE)

SHUT HEIGHT 276.40

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack
3RD DIE(1ST FLANGE+2ND FLANGE)

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER 55342-KK010 PART NAME BRACE,INSTRUMENT PANEL TO COWL,NO:2 MODEL 640
CUSTOMER SEPL RM GRADE/SIZE 1.40X322X270 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 110

STAGE NO. 1/3

SHUT HEIGHT 285.50

CUSHION PIN LENGTH NA


PIERCE + BLANK

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Thickness 1.40 +/- 0.14

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

Raw Material Details

M/C NO. 110

STAGE NO. 2/4,3/4

SHUT HEIGHT 330.90


RESTRIKE
BEND &

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

M/C NO. 110

STAGE NO. 4/4

SHUT HEIGHT 346.90


CAM PIERCE
PIERCE +

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER 48234/5-0D020 PART NAME COVER SEAT OIL SPRING RR RH / LH MODEL 640
CUSTOMER SEPL RM GRADE/SIZE OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 110

STAGE NO. 1/3

SHUT HEIGHT 318


PROGESSIVE BLANG & PIERCE

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Thickness 2.3 +/- 0.14

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

Raw Material Details

M/C NO. 110


FLANGE + PIERCE & PART OFF

STAGE NO. 2/3,3/3

SHUT HEIGHT 277.5

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

M/C NO.

STAGE NO.

SHUT HEIGHT

CUSHION PIN LENGTH

CUSHION PIN PRESSURE

NO.OF PINS

Stage Sample Confirmation with


Stage Master sample

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER 57222-0D071 PART NAME BRACKET, FR SIDE MEMBER, LH MODEL 640
CUSTOMER SEPL RM GRADE/SIZE 1.6x135x200 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 250

STAGE NO. 1/7, 2/7

SHUT HEIGHT 347.70


1ST DRAW + 2ND DRAW

CUSHION PIN LENGTH 288

CUSHION PIN PRESSURE 1,5 to 2.5

NO.OF PINS 8

Thickness 1.6 +/- 0.14

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

Raw Material Details

M/C NO. 250

STAGE NO. 3/7, 4/7


1ST TRIM + 2ND TRIM

SHUT HEIGHT 388.6

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

M/C NO. 250

STAGE NO. 5/7, 6/7


CAM TRIM + FLANGE

SHUT HEIGHT 347.80

CUSHION PIN LENGTH 100

CUSHION PIN PRESSURE 2.kg/cm sq

NO.OF PINS 7

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER 61181-KK010 PART NAME RETAINER DOOR HINGE MODEL 640
CUSTOMER SEPL RM GRADE/SIZE 1.4X140X95 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 110

STAGE NO. 1.2/7

SHUT HEIGHT 288.0

CUSHION PIN LENGTH NA


FORM+TRIM

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Thickness 2.3 +/- 0.14

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

Raw Material Details

M/C NO. 110

STAGE NO. 3.4/7


TRIM+1st FLANGE

SHUT HEIGHT 288.0

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

M/C NO. 110

STAGE NO. 5.6/7


FLANGE+PIERCE

SHUT HEIGHT 281.0.0

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

FIRST
QUALITY

MIDDLE

LAST
PAGE 1/2
QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER 57222-0D071 PART NAME BRACKET, FR SIDE MEMBER, LH MODEL 640
CUSTOMER SEPL RM GRADE/SIZE 1.6x135x200 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 250

STAGE NO. 7/7

SHUT HEIGHT
PIERCE & CAM PIERCE

CUSHION PIN LENGTH

CUSHION PIN PRESSURE

NO.OF PINS

Thickness

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

As per IS AS PER IS

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER 58224-KK010 PART NAME REINFORCEMENT,SEAT FLOOR,SIDE RH MODEL 640
CUSTOMER SEPL RM GRADE/SIZE 1.6X210X340 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 160

STAGE NO. 4/4

SHUT HEIGHT 327.00

CUSHION PIN LENGTH NA


CAM PIERCE
PIERCE&

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Thickness 1.6 +/- 0.14

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

AS PER 1S AS PER IS

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER 57221-0D071 PART NAME BRACKET, FR SIDE MEMBER, LH MODEL 640
CUSTOMER SEPL RM GRADE/SIZE 1.6x135x200 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 250

STAGE NO. 1/7, 2/7

SHUT HEIGHT 347.00


1ST DRAW + 2ND DRAW

CUSHION PIN LENGTH 288

CUSHION PIN PRESSURE 1,5 to 2.5

NO.OF PINS 8

Thickness 1.6 +/- 0.14

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

Raw Material Details

M/C NO. 250

STAGE NO. 3/7, 4/7


1ST TRIM + 2ND TRIM

SHUT HEIGHT 350

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

M/C NO. 250

STAGE NO. 5/7, 6/7


CAM TRIM + FLANGE

SHUT HEIGHT 347.30

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER 58223-KK010 PART NAME REINFORCEMENT,SEAT FLOOR,SIDE RH MODEL 640
CUSTOMER SEPL RM GRADE/SIZE 1.6X210X340 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 250

STAGE NO. 4/4

SHUT HEIGHT 344.50

CUSHION PIN LENGTH NA


CAM PIERCE
PIERCE&

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Thickness 1.6 +/- 0.14

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

AS PER 1S AS PER IS

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER 58223-KK010 PART NAME REINFORCEMENT,SEAT FLOOR,SIDE RH MODEL 640
CUSTOMER SEPL RM GRADE/SIZE 1.6X210X340 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 250

STAGE NO. 1/4

SHUT HEIGHT 343.50

CUSHION PIN LENGTH 300


DRAW

CUSHION PIN PRESSURE 4 bar Min

NO.OF PINS 8 N0S

Thickness 1.6 +/- 0.14

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

Raw Material Details 1.6X210X340

M/C NO. 250

STAGE NO. 2/4

SHUT HEIGHT 331,50


TRIM

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

M/C NO. 250

STAGE NO. 3/4

SHUT HEIGHT 345


FLANGE

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER 57222-0D071 PART NAME BRACKET, FR SIDE MEMBER, LH MODEL 640
CUSTOMER SEPL RM GRADE/SIZE 1.6x135x200 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 160

STAGE NO. 7/7

SHUT HEIGHT 308.10


PIERCE & CAM PIERCE

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Thickness

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

As per IS AS PER IS

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER 55315-02360 PART NAME SPACER INSTRUMENT PANEL NO-1 MODEL 640
CUSTOMER SEPL RM GRADE/SIZE 2.0x197x367 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 110

STAGE NO. 282.20

SHUT HEIGHT 288.0

CUSHION PIN LENGTH NA


BLANK & PIERCE

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Thickness 2.0 +/- 0.14

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

Raw Material Details

M/C NO. 110


FORM & FLNG-1 + FLNG-2 (GANG)

STAGE NO. 2/4,3/4

SHUT HEIGHT 351.6

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

M/C NO. 110

STAGE NO. 4/4

SHUT HEIGHT
PIERCE

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER 61767-44010 PART NAME RETAINER SEAT BELT ANCHOR NO2 MODEL 640
CUSTOMER SEPL RM GRADE/SIZE 1.6X120X996 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 110

STAGE NO. 1/3

SHUT HEIGHT 319.30


PROGRESSIVE BLANK

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Thickness 1.6 +/- 0.14

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

Raw Material Details

M/C NO. 110

STAGE NO. 2.3/3


FORM + PIERCEING

SHUT HEIGHT 344.40

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

AS PER IS AS PER IS

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER 57123-0D030 PART NAME BRACKET SUB-ASSY, FR SIDE MEMBER, RH MODEL 640
CUSTOMER SEPL RM GRADE/SIZE 2.3X161X608 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 250

STAGE NO. 1/3

SHUT HEIGHT 370.90

CUSHION PIN LENGTH NA


1ST DIE(BLANK)

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Thickness 2.3+/- 0.14

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

Raw Material Details

M/C NO. 250

STAGE NO. 3/2


2ND DIE(TRIM&PIERCE)

SHUT HEIGHT 288.0

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

M/C NO. 250


3RD DIE(1ST FLANGE+2ND FLANGE)

STAGE NO. 3/3

SHUT HEIGHT

CUSHION PIN LENGTH

CUSHION PIN PRESSURE

NO.OF PINS

Stage Sample Confirmation with


Stage Master sample

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER 55328-KK010 PART NAME STAY, INSTRUMENT PANEL, NO:3 MODEL 640
CUSTOMER SEPL RM GRADE/SIZE 1.00X180X221 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 110

STAGE NO. 1/3

SHUT HEIGHT 311.10

CUSHION PIN LENGTH NA


1ST DIE(BLANK)

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Thickness 1.0 +/- 0.08

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

Raw Material Details

M/C NO. 110

STAGE NO. 2/3


2ND DIE(TRIM&PIERCE)

SHUT HEIGHT

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

M/C NO. 110


3RD DIE(1ST FLANGE+2ND FLANGE)

STAGE NO. 3/3

SHUT HEIGHT 369.70

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
PROCESS PARAMETER CHECK SHEET
PART NUMBER 629939900B PART NAME YRA DARW MODEL
CUSTOMER SEPL RM GRADE/SIZE 1.0X230X230 1.0X230X230 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 250

STAGE NO. 1/1

298.7
1ST DIE(BLANK)

SHUT HEIGHT

CUSHION PIN LENGTH 280

3.00TO 4.80 KG
CUSHION PIN PRESSURE
/cmSq

NO.OF PINS 6

CUSHION PIN CONDITION NA

M/C NO.

STAGE NO.
2ND DIE(TRIM&PIERCE)

SHUT HEIGHT

CUSHION PIN LENGTH

CUSHION PIN PRESSURE

NO.OF PINS

CUSHION PIN CONDITION

M/C NO.
3RD DIE(1ST FLANGE+2ND FLANGE)

STAGE NO.

SHUT HEIGHT

CUSHION PIN LENGTH

CUSHION PIN PRESSURE

NO.OF PINS

CUSHION PIN CONDITION

M/C NO.

STAGE NO.
5TH DIE(TRIM+PIERCE)

SHUT HEIGHT

CUSHION PIN PRESSURE

CUSHION PIN STROKE

NO.OF PINS

CUSHION PIN CONDITION

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED

SHIFT INCHARGE/TL
Doc.No-Q3-PPCS065 Issue Date:20/Jan/16.Rev.No:00

PROCESS PARAMETER CHECK SHEET


PART NUMBER 86214-KK010 PART NAME BRACKET RADIO EARTH MODEL 660A-579W
CUSTOMER STTI RM GRADE/SIZE SCGA270C-45 2.0X210X400 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO.

STAGE NO. 1/8

283.0mm
1ST DIE(BLANK)

SHUT HEIGHT

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

CUSHION PIN CONDITION NA

M/C NO.

STAGE NO. 2/8


2ND DIE(TRIM&PIERCE)

SHUT HEIGHT 278.5mm

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

CUSHION PIN CONDITION NA


M/C NO.
3RD DIE(1ST FLANGE+2ND FLANGE)

STAGE NO. 3,4/8

SHUT HEIGHT 279.0mm

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

CUSHION PIN CONDITION NA

M/C NO.
4TH DIE(3RD FLANGE+4TH FLANGE)

STAGE NO. 5,6/8

SHUT HEIGHT 276.0mm

CUSHION PIN LENGTH NA

CUSHION PIN STROKE NA

NO.OF PINS NA

CUSHION PIN CONDITION NA

M/C NO.

STAGE NO. 7,8/8


H DIE(TRIM+PIERCE)

SHUT HEIGHT 279.0mm

CUSHION PIN PRESSURE NA

CUSHION PIN STROKE NA


5TH DIE(TRIM+PIERCE)

NO.OF PINS NA

CUSHION PIN CONDITION NA

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED

SHIFT INCHARGE/TL
Doc.No-Q3-PPCS065 Issue Date:20/Jan/16.Rev.No:00
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER 61677-0D040 PART NAME PLATE, RR SPRING SUPPORT, LH MODEL 800l
CUSTOMER SEPL RM GRADE/SIZE OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 110

STAGE NO. 1/2

SHUT HEIGHT 34.50

CUSHION PIN LENGTH NA


1ST DIE(BLANK)

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Thickness

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

Raw Material Details

M/C NO. 110

STAGE NO. 2/2


2ND DIE(TRIM&PIERCE)

SHUT HEIGHT 332.70

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack
3RD DIE(1ST FLANGE+2ND FLANGE)

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER 61767-44010 PART NAME RETAINER SEAT BELT ANCHOR NO2 MODEL 640
CUSTOMER SEPL RM GRADE/SIZE OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 110

STAGE NO. 1/2

SHUT HEIGHT 288.0

CUSHION PIN LENGTH NA


1ST DIE(BLANK)

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Thickness

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

Raw Material Details

M/C NO. 110

STAGE NO. 2/2


2ND DIE(TRIM&PIERCE)

SHUT HEIGHT 276.40

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack
3RD DIE(1ST FLANGE+2ND FLANGE)

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER 61767-44010 PART NAME RETAINER SEAT BELT ANCHOR NO2 MODEL 640
CUSTOMER SEPL RM GRADE/SIZE 1.6X120X996 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 110

STAGE NO. 1/3

SHUT HEIGHT 319.30


PROGRESSIVE BLANK

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Thickness 1.6 +/- 0.14

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

Raw Material Details

M/C NO. 110

STAGE NO. 2.3/3


FORM + PIERCEING

SHUT HEIGHT

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

AS PER IS AS PER IS

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER X0614A18 PART NAME KNUCKLE BRACKET OUTER MODEL 640
CUSTOMER SEPL RM GRADE/SIZE OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 110

STAGE NO. 2/4

SHUT HEIGHT 276.10

CUSHION PIN LENGTH


1ST DIE(BLANK)

CUSHION PIN PRESSURE

NO.OF PINS

Thickness

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

Raw Material Details

M/C NO. 110

STAGE NO. 3/4


2ND DIE(TRIM&PIERCE)

SHUT HEIGHT 333.80

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with


Stage Master sample

M/C NO. 160


3RD DIE(1ST FLANGE+2ND FLANGE)

STAGE NO. 4/4

SHUT HEIGHT 261.10

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS

Stage Sample Confirmation with


Stage Master sample

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER 61677-0D040 PART NAME PLATE, RR SPRING SUPPORT, LH MODEL 800l
CUSTOMER SEPL RM GRADE/SIZE OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 110

STAGE NO. 1/2

SHUT HEIGHT 34.50

CUSHION PIN LENGTH NA


1ST DIE(BLANK)

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Thickness

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

Raw Material Details

M/C NO. 110

STAGE NO. 2/2


2ND DIE(TRIM&PIERCE)

SHUT HEIGHT 332.70

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack
3RD DIE(1ST FLANGE+2ND FLANGE)

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER 629938900B PART NAME YRA DRAW MODEL 640
CUSTOMER SEPL RM GRADE/SIZE SGCA 1X230X230 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 110

STAGE NO. 4/5

SHUT HEIGHT 264.10

CUSHION PIN LENGTH 0


1ST DIE(DRAW)

CUSHION PIN PRESSURE in Kg /


NA
Cm2

NO.OF PINS NA

Thickness 1.0 +/- 0.07

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

Raw Material Details

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER 55329-KK010 PART NAME STAY, INSTRUMENT PANEL, NO:4 MODEL 640
CUSTOMER SEPL RM GRADE/SIZE 1x180x232 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 160

STAGE NO. 1/4

SHUT HEIGHT 288.0

CUSHION PIN LENGTH NA


PIERCE + BLANK

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Thickness 1.0 +/- 0.08

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

Raw Material Details

M/C NO. 160

STAGE NO. 2/3,3/4

SHUT HEIGHT 280.60


FLANGE &
BEND

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

M/C NO. 110

STAGE NO. 4/4

SHUT HEIGHT 368.80


CAM PIERCE
PIERCE +

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER 67185-0D040 PART NAME RETAINER RR DOOR HINGE MODEL 640
CUSTOMER SEPL RM GRADE/SIZE 2.3X120X410 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 110

STAGE NO. 1/2

SHUT HEIGHT 294.10

CUSHION PIN LENGTH NA


BLANKING

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Thickness 2.3 +/- 0.14

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

Raw Material Details

M/C NO. 110

STAGE NO. 2/2


FLANGE+PIERCING

SHUT HEIGHT 320.50

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

M/C NO.

STAGE NO.

SHUT HEIGHT

CUSHION PIN LENGTH

CUSHION PIN PRESSURE

NO.OF PINS

Stage Sample Confirmation with


Stage Master sample

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
PROCESS PARAMETER CHECK SHEET
PART NUMBER MD2040631 PART NAME Spring seat MODEL 800L
CUSTOMER SEPL RM GRADE/SIZE 2.30X178X524 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 110

STAGE NO. 1/6

320.50
1ST DIE(BLANK)

SHUT HEIGHT

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

CUSHION PIN CONDITION NA

M/C NO. 110

STAGE NO. 2/6


2ND DIE(TRIM&PIERCE)

SHUT HEIGHT 271.20

CUSHION PIN LENGTH 193

CUSHION PIN PRESSURE 8

NO.OF PINS 4

CUSHION PIN CONDITION

M/C NO. 110


3RD DIE(1ST FLANGE+2ND FLANGE)

STAGE NO. 3/6

SHUT HEIGHT 326

CUSHION PIN LENGTH 260

CUSHION PIN PRESSURE 1.50TO 2.0

NO.OF PINS

CUSHION PIN CONDITION

M/C NO. 110

STAGE NO. 4/6


5TH DIE(TRIM+PIERCE)

SHUT HEIGHT 359.10

CUSHION PIN PRESSURE NA

CUSHION PIN STROKE NA

NO.OF PINS NA

CUSHION PIN CONDITION

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED

SHIFT INCHARGE/TL
Doc.No-Q3-PPCS065 Issue Date:20/Jan/16.Rev.No:00
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER 55721-0D080 PART NAME BRACE COWL TOP TO COWL INNER MODEL 640
CUSTOMER SEPL RM GRADE/SIZE 0.65x170x108 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 110

STAGE NO. 1/4,2/4


1ST TRIM & PIERCE + 1ST FLANGE

SHUT HEIGHT 299.30

CUSHION PIN LENGTH

CUSHION PIN PRESSURE

NO.OF PINS

Thickness 0.60 +/- 0.06

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

Raw Material Details

M/C NO. 110


2ND FLANGE + 2ND TRIM & PIERCE

STAGE NO. 3/4,4/4

SHUT HEIGHT 288.0

CUSHION PIN LENGTH

CUSHION PIN PRESSURE

NO.OF PINS

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

M/C NO.

STAGE NO.

SHUT HEIGHT

CUSHION PIN LENGTH

CUSHION PIN PRESSURE

NO.OF PINS

Stage Sample Confirmation with


Stage Master sample

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER 61739-KK070 PART NAME REINFORCEMENT JACK CARRIER SUPPORT MODEL 640
CUSTOMER SEPL RM GRADE/SIZE 2.3X161X608 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 110

STAGE NO. 1/2

SHUT HEIGHT 288.0

CUSHION PIN LENGTH NA


1ST DIE(BLANK)

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Thickness 2.3 +/- 0.14

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

Raw Material Details

M/C NO. 110

STAGE NO. 1/2


2ND DIE(TRIM&PIERCE)

SHUT HEIGHT 288.0

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

M/C NO. 110


3RD DIE(1ST FLANGE+2ND FLANGE)

STAGE NO. 1/2

SHUT HEIGHT 288.0

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER 51218-0D060-A PART NAME REINFORCEMENT FR SUSPENSION MBR LH MODEL 640
CUSTOMER SEPL RM GRADE/SIZE 2.90X135X200 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 160

STAGE NO. 1/7

SHUT HEIGHT 324.7

CUSHION PIN LENGTH


FORM

CUSHION PIN PRESSURE

NO.OF PINS

Thickness 2.90

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

Raw Material Details

M/C NO. 160

STAGE NO. 2/7, 3/7


TRIM & PIERCE + TRIM

SHUT HEIGHT 346.50

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

M/C NO. 250

4/7, 5/7
1ST FLANGE + 2ND FLANGE

STAGE NO.

SHUT HEIGHT

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER 51217-0D060-A PART NAME REINFORCEMENT FR SUSPENSION MBR RH MODEL 640
CUSTOMER SEPL RM GRADE/SIZE 2.90X135X200 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 160

STAGE NO. 1/7

SHUT HEIGHT 363.80

CUSHION PIN LENGTH


FORM

CUSHION PIN PRESSURE

NO.OF PINS

Thickness 2.90

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

Raw Material Details

M/C NO. 250

STAGE NO. 2/7, 3/7


TRIM & PIERCE + TRIM

SHUT HEIGHT

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

M/C NO. 250

4/7, 5/7
1ST FLANGE + 2ND FLANGE

STAGE NO.

SHUT HEIGHT

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER X0614A18 PART NAME KNUCKLE BRACKET OUTER MODEL 640
CUSTOMER SEPL RM GRADE/SIZE OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 250

STAGE NO. 1/6

SHUT HEIGHT 347.30

CUSHION PIN LENGTH NA


1ST DIE(BLANK)

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Thickness

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

Raw Material Details

M/C NO. 110

STAGE NO. 2.3/6


2ND DIE(TRIM&PIERCE)

SHUT HEIGHT 288.0

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

M/C NO. 110


3RD DIE(1ST FLANGE+2ND FLANGE)

STAGE NO. 4.5/6

SHUT HEIGHT 324.60

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER 3B2209000001U999 PART NAME NUT MODEL 640
CUSTOMER ECI RM GRADE/SIZE 4X50X1510 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 160

STAGE NO. 1/2

SHUT HEIGHT 371.10

CUSHION PIN LENGTH NA


1ST DIE(BLANK)

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Thickness 4.0+/- 0.14

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

Raw Material Details

M/C NO. 110

STAGE NO. 2/2


2ND DIE(TRIM&PIERCE)

SHUT HEIGHT 287.0

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

M/C NO.
3RD DIE(1ST FLANGE+2ND FLANGE)

STAGE NO.

SHUT HEIGHT

CUSHION PIN LENGTH

CUSHION PIN PRESSURE

NO.OF PINS

Stage Sample Confirmation with


Stage Master sample

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER 67185-0D040 PART NAME RETAINER RR DOOR HINGE MODEL 640
CUSTOMER SEPL RM GRADE/SIZE 2.3X120X410 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 110

STAGE NO. 1/2

SHUT HEIGHT 294.10

CUSHION PIN LENGTH NA


BLANKING

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Thickness 2.3 +/- 0.14

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

Raw Material Details

M/C NO. 110

STAGE NO. 2/2


FLANGE+PIERCING

SHUT HEIGHT 320.50

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

M/C NO.

STAGE NO.

SHUT HEIGHT

CUSHION PIN LENGTH

CUSHION PIN PRESSURE

NO.OF PINS

Stage Sample Confirmation with


Stage Master sample

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER 74413-02110 PART NAME PLATE, BATTERY BKT, SET MODEL 640
CUSTOMER SEPL RM GRADE/SIZE 1.20X212X496 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 110


BLANKING + FLANGE + PIERCE & EMBOSE (GANG)

STAGE NO. 1/2

SHUT HEIGHT 288.0

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Thickness 1.20 +/- 0.08

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

Raw Material Details

M/C NO.

STAGE NO.

SHUT HEIGHT

CUSHION PIN LENGTH

CUSHION PIN PRESSURE

NO.OF PINS

Stage Sample Confirmation with


Stage Master sample

M/C NO.

STAGE NO.

SHUT HEIGHT

CUSHION PIN LENGTH

CUSHION PIN PRESSURE

NO.OF PINS

Stage Sample Confirmation with


Stage Master sample

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER 55323-02230 PART NAME BKT INSTRUMENT PANEL NO-3 MODEL 640
CUSTOMER SEPL RM GRADE/SIZE 1.20X212X496 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 110

STAGE NO. 1/4

SHUT HEIGHT 288.0

CUSHION PIN LENGTH NA


PROG. BLANKING

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Thickness 2.3 +/- 0.14

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

Raw Material Details

M/C NO. 110

STAGE NO. 2/4 , 3/4


PIERCE & CAM PIERCE

SHUT HEIGHT 288.0

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

M/C NO. 110

STAGE NO. 4/4


PIERCE & CAM PIERCE

SHUT HEIGHT 288.0

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER 55322-02300 PART NAME BKT INSTRUMENT PANEL NO-2 MODEL corrolla
CUSTOMER SEPL RM GRADE/SIZE 1.20x235x460 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 110

STAGE NO. 1/4

SHUT HEIGHT 288.0

CUSHION PIN LENGTH NA


PROG. BLANKING

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Thickness 1.20

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

Raw Material Details

M/C NO. 110

STAGE NO. 2/4,3/4


FORM-1 + FORM-2 (GANG)

SHUT HEIGHT 348.50

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

M/C NO. 110

STAGE NO. 4/4


PIERCE & CAM PIERCE

SHUT HEIGHT 358.10

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER 55328-KK010 PART NAME STAY, INSTRUMENT PANEL, NO:3 MODEL 640
CUSTOMER SEPL RM GRADE/SIZE 1.00X180X221 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 110

STAGE NO. 1/3

SHUT HEIGHT 311.10

CUSHION PIN LENGTH NA


1ST DIE(BLANK)

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Thickness 1.0 +/- 0.08

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

Raw Material Details

M/C NO. 110

STAGE NO. 2/3


2ND DIE(TRIM&PIERCE)

SHUT HEIGHT

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

M/C NO. 110


3RD DIE(1ST FLANGE+2ND FLANGE)

STAGE NO. 3/3

SHUT HEIGHT 369.70

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER 57771-0D060 PART NAME PLATE, RR SPRING, RH MODEL 640
CUSTOMER SEPL RM GRADE/SIZE 2.3X161X608 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 110

STAGE NO. 1/5,2/5

SHUT HEIGHT
1ST DRAW + 2ND DRAW

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Thickness 2.3 +/- 0.14

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

Raw Material Details

M/C NO. 110


TRIM & PIERCE + FLANGE + PIERCE

STAGE NO. 3/5,4/5,5/5

SHUT HEIGHT 317.80

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

M/C NO.
3RD DIE(1ST FLANGE+2ND FLANGE)

STAGE NO.

SHUT HEIGHT

CUSHION PIN LENGTH

CUSHION PIN PRESSURE

NO.OF PINS

Stage Sample Confirmation with


Stage Master sample

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER 16533-0T090 PART NAME SUPPORT RADIATOR MODEL 640
CUSTOMER SEPL RM GRADE/SIZE 2.3x161x370 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 110

STAGE NO. 4/4


COINING + BEND & RESTRIKE (GANG)

SHUT HEIGHT 325.10

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Thickness

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

Raw Material Details

M/C NO.

STAGE NO.

SHUT HEIGHT

CUSHION PIN LENGTH

CUSHION PIN PRESSURE

NO.OF PINS

Stage Sample Confirmation with


Stage Master sample

M/C NO.

STAGE NO.

SHUT HEIGHT

CUSHION PIN LENGTH

CUSHION PIN PRESSURE

NO.OF PINS

Stage Sample Confirmation with


Stage Master sample

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER 16533-0T090 PART NAME SUPPORT RADIATOR MODEL 640
CUSTOMER SEPL RM GRADE/SIZE 2.30x161x370 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 110

STAGE NO. 1/4

SHUT HEIGHT 288.0


PROGRESSIVE BLANKING

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Thickness 2.30

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

Raw Material Details


FORM & 1ST FLANGE + 2ND FLANGE (GANG)

M/C NO. 110

STAGE NO. 2/4

SHUT HEIGHT 277.4

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

M/C NO. 110

STAGE NO. 3/4


PIERCE + BURRING (GANG)

SHUT HEIGHT 276.9

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER 57222-0D071 PART NAME BRACKET, FR SIDE MEMBER, LH MODEL 640
CUSTOMER SEPL RM GRADE/SIZE 1.6x135x200 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 160

STAGE NO. 7/7

SHUT HEIGHT 308.10


PIERCE & CAM PIERCE

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Thickness

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

As per IS AS PER IS

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER 3257 PART NAME SEPERATOR TAY MODEL 640
CUSTOMER SEPL RM GRADE/SIZE 1X229X235 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 250

STAGE NO. 1/2

SHUT HEIGHT 340.50


PIERCING & BLANKING

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Thickness 1.0+/-0.05

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

Raw Material Details

M/C NO. 250

STAGE NO. 2/2

SHUT HEIGHT 308.20


PIERCING

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with


Stage Master sample

M/C NO.

STAGE NO.

SHUT HEIGHT

CUSHION PIN LENGTH

CUSHION PIN PRESSURE

NO.OF PINS

Stage Sample Confirmation with


Stage Master sample

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER 42142-0K020 PART NAME R/F ,RR FLOOR SIDE MBT RR RH/LH MODEL 640
CUSTOMER SEPL RM GRADE/SIZE 2.6X45X165 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 110

STAGE NO. 1/1

SHUT HEIGHT 246.80


1ST DIE(PIERCE & BLANK)

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Thickness 2.6 +/- 0.14

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

Raw Material Details

M/C NO.

STAGE NO.

SHUT HEIGHT

CUSHION PIN LENGTH

CUSHION PIN PRESSURE

NO.OF PINS

Stage Sample Confirmation with


Stage Master sample

M/C NO.

STAGE NO.

SHUT HEIGHT

CUSHION PIN LENGTH

CUSHION PIN PRESSURE

NO.OF PINS

Stage Sample Confirmation with


Stage Master sample

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER 57683/4-0D060-A PART NAME BRACKET, FUEL TANK MOUNTING RH / LH MODEL 640
CUSTOMER SEPL RM GRADE/SIZE 1.4x140x395 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 250

STAGE NO. 1/4

SHUT HEIGHT

CUSHION PIN LENGTH NA


DRAW

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Thickness 1.4+/- 0.08

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

Raw Material Details

M/C NO. 250

STAGE NO. 2/4

SHUT HEIGHT
TRIM

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

M/C NO. 250

STAGE NO. 3/4, 4/4


FLANGE + PIERCE

SHUT HEIGHT 345.50

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER 58224-KK010 PART NAME REINFORCEMENT,SEAT FLOOR,SIDE RH MODEL 640
CUSTOMER SEPL RM GRADE/SIZE 1.6X210X340 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 250

STAGE NO. 1/4

SHUT HEIGHT

CUSHION PIN LENGTH 300


DRAW

CUSHION PIN PRESSURE 1.5 TO 2.5

NO.OF PINS 8 N0S

Thickness 1.6 +/- 0.14

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

Raw Material Details

M/C NO. 250

STAGE NO. 2/4

SHUT HEIGHT
TRIM

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

M/C NO. 250

STAGE NO. 3/4

SHUT HEIGHT 345


FLANGE

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER 67181-0D080 PART NAME RETAINER DOOR HINGE MODEL 640
CUSTOMER SEPL RM GRADE/SIZE 2.3x120x410 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 110

STAGE NO. 1/3

SHUT HEIGHT 283.60

CUSHION PIN LENGTH NA


BLANKING

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Thickness 2.3 +/- 0.14

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

Raw Material Details

M/C NO. 110

STAGE NO. 2/3,3/3


FLANGE+PIERCING

SHUT HEIGHT 280.20

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

M/C NO.

STAGE NO.

SHUT HEIGHT

CUSHION PIN LENGTH

CUSHION PIN PRESSURE

NO.OF PINS

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER 74411-02150 PART NAME CARRIER, BATTERY MODEL 640
CUSTOMER SEPL RM GRADE/SIZE 1.6X275X300 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO.

STAGE NO. 4/4

SHUT HEIGHT

CUSHION PIN LENGTH NA


TRIM 2 & PIERCE

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Thickness 2.3 +/- 0.14

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

Raw Material Details

M/C NO.

STAGE NO.

SHUT HEIGHT

CUSHION PIN LENGTH

CUSHION PIN PRESSURE

NO.OF PINS

Stage Sample Confirmation with


Stage Master sample

M/C NO.

STAGE NO.

SHUT HEIGHT

CUSHION PIN LENGTH

CUSHION PIN PRESSURE

NO.OF PINS

Stage Sample Confirmation with


Stage Master sample

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign
STAGE WISE PROCESS PARAMETER , RAW MATERIAL DETAILS AND STAGE WISE QUALITY CONFIRMATION CHECK SHEET
PART NUMBER 74411-02150 PART NAME CARRIER, BATTERY MODEL 640
CUSTOMER SEPL RM GRADE/SIZE 1.6X275X300 OK O NG X
CHECKING DATE
S.NO CHECKING ITEM STD

M/C NO. 250

STAGE NO. 1/4

SHUT HEIGHT 345.10

CUSHION PIN LENGTH NA


DRAW

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Thickness 1.6 +/- 0.12

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

Raw Material Details

M/C NO.

STAGE NO. 2/4


TRIM 1 & PIERCE

SHUT HEIGHT

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

M/C NO.

STAGE NO. 3/4


FLANGE & RESTRIKE

SHUT HEIGHT

CUSHION PIN LENGTH NA

CUSHION PIN PRESSURE NA

NO.OF PINS NA

Stage Sample Confirmation with Burr, Profile


Stage Master sample Crack

FIRST
QUALITY

MIDDLE

LAST

QTY PRODUCED
SHIFT INCHARGE/TL
Quality Inspector Sign

You might also like