Engine Control System: Section

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ENGINE

ENGINE CONTROL SYSTEM


SECTION EC EC

E
CONTENTS
QR25DE INTAKE VALVE TIMING CONTROL ................ 45 F
Description ...............................................................45
BASIC INSPECTION ................................... 14
ON BOARD DIAGNOSTIC (OBD) SYSTEM .... 46 G
DIAGNOSIS AND REPAIR WORK FLOW ........14 Introduction ..............................................................46
Trouble Diagnosis Introduction ............................... 14 Two Trip Detection Logic .........................................46
Emission-related Diagnostic Information .................47
INSPECTION AND ADJUSTMENT ....................19 Malfunction Indicator Lamp (MIL) ............................60 H
Basic Inspection ...................................................... 19 OBD System Operation Chart .................................63
Idle Speed and Ignition Timing Check .................... 23 CONSULT-III Function (ENGINE) ...........................68
Procedure After Replacing ECM ............................. 23 Generic Scan Tool (GST) Function .........................77 I
VIN Registration ...................................................... 24
Accelerator Pedal Released Position Learning ....... 24 COMPONENT DIAGNOSIS ......................... 80
Throttle Valve Closed Position Learning ................. 24
Idle Air Volume Learning ......................................... 24 TROUBLE DIAGNOSIS - SPECIFICATION J
VALUE ............................................................... 80
FUNCTION DIAGNOSIS .............................. 27 Description ...............................................................80
Testing Condition .....................................................80 K
ENGINE CONTROL SYSTEM ............................27 Inspection Procedure ...............................................80
System Diagram ...................................................... 27 Diagnosis Procedure ...............................................80
Engine Control Component Parts Location ............. 28
L
POWER SUPPLY AND GROUND CIRCUIT .... 88
MULTIPORT FUEL INJECTION SYSTEM .........34 Diagnosis Procedure ...............................................88
System Description ................................................. 34 Ground Inspection ...................................................91
M
ELECTRIC IGNITION SYSTEM .........................37 U0101 CAN COMM CIRCUIT ........................... 92
System Description ................................................. 37 Description ...............................................................92
AIR CONDITIONING CUT CONTROL ...............38 On Board Diagnosis Logic .......................................92 N
Input/Output Signal Chart ........................................ 38 DTC Confirmation Procedure ..................................92
System Description ................................................. 38 Diagnosis Procedure ...............................................92

AUTOMATIC SPEED CONTROL DEVICE U0140 CAN COMM CIRCUIT ........................... 93 O


(ASCD) ...............................................................39 Description ...............................................................93
On Board Diagnosis Logic .......................................93
System Description ................................................. 39
DTC Confirmation Procedure ..................................93 P
Component Description ........................................... 40
Diagnosis Procedure ...............................................93
CAN COMMUNICATION ....................................41
System Description ................................................. 41
U1001 CAN COMM CIRCUIT ........................... 94
Description ...............................................................94
EVAPORATIVE EMISSION SYSTEM ................42 On Board Diagnosis Logic .......................................94
Description .............................................................. 42 DTC Confirmation Procedure ..................................94
Diagnosis Procedure ...............................................94

Revision: October 2008 EC-1 2009 Frontier


P0011 IVT CONTROL ........................................ 95 Component Inspection .......................................... 126
On Board Diagnosis Logic ...................................... 95
DTC Confirmation Procedure ................................. 95 P0122, P0123 TP SENSOR .............................. 127
Diagnosis Procedure .............................................. 96 Component Description ........................................ 127
Component Inspection ............................................ 97 On Board Diagnosis Logic .................................... 127
DTC Confirmation Procedure ................................ 127
P0031, P0032 A/F SENSOR 1 HEATER ........... 98 Diagnosis Procedure ............................................. 127
Description .............................................................. 98 Component Inspection .......................................... 130
On Board Diagnosis Logic ...................................... 98
DTC Confirmation Procedure ................................. 98 P0125 ECT SENSOR ....................................... 131
Diagnosis Procedure .............................................. 98 Component Description ........................................ 131
Component Inspection ...........................................100 On Board Diagnosis Logic .................................... 131
DTC Confirmation Procedure ................................ 131
P0037, P0038 HO2S2 HEATER ...................... 101 Diagnosis Procedure ............................................. 132
Description .............................................................101 Component Inspection .......................................... 132
On Board Diagnosis Logic .....................................101
DTC Confirmation Procedure ................................101 P0127 IAT SENSOR ......................................... 134
Diagnosis Procedure .............................................102 Component Description ........................................ 134
Component Inspection ...........................................103 On Board Diagnosis Logic .................................... 134
DTC Confirmation Procedure ................................ 134
P0075 IVT CONTROL SOLENOID VALVE ..... 104 Diagnosis Procedure ............................................. 135
Component Description .........................................104 Component Inspection .......................................... 135
On Board Diagnosis Logic .....................................104
DTC Confirmation Procedure ................................104 P0128 THERMOSTAT FUNCTION .................. 137
Diagnosis Procedure .............................................104 On Board Diagnosis Logic .................................... 137
Component Inspection ...........................................105 DTC Confirmation Procedure ................................ 137
Diagnosis Procedure ............................................. 137
P0101 MAF SENSOR ...................................... 107 Component Inspection .......................................... 138
Component Description .........................................107
On Board Diagnosis Logic .....................................107 P0130 A/F SENSOR 1 ...................................... 139
DTC Confirmation Procedure ................................107 Component Description ........................................ 139
Overall Function Check .........................................108 On Board Diagnosis Logic .................................... 139
Diagnosis Procedure .............................................109 DTC Confirmation Procedure ................................ 139
Component Inspection ...........................................111 Overall Function Check ......................................... 140
Diagnosis Procedure ............................................. 140
P0102, P0103 MAF SENSOR .......................... 113
Component Description .........................................113 P0131 A/F SENSOR 1 ...................................... 143
On Board Diagnosis Logic .....................................113 Component Description ........................................ 143
DTC Confirmation Procedure ................................113 On Board Diagnosis Logic .................................... 143
Diagnosis Procedure .............................................114 DTC Confirmation Procedure ................................ 143
Component Inspection ...........................................115 Diagnosis Procedure ............................................. 144

P0112, P0113 IAT SENSOR ............................ 118 P0132 A/F SENSOR 1 ...................................... 146
Component Description .........................................118 Component Description ........................................ 146
On Board Diagnosis Logic .....................................118 On Board Diagnosis Logic .................................... 146
DTC Confirmation Procedure ................................118 DTC Confirmation Procedure ................................ 146
Diagnosis Procedure .............................................118 Diagnosis Procedure ............................................. 147
Component Inspection ...........................................120 P0133 A/F SENSOR 1 ...................................... 149
P0116 ECT SENSOR ....................................... 121 Component Description ........................................ 149
Component Description .........................................121 On Board Diagnosis Logic .................................... 149
On Board Diagnosis Logic .....................................121 DTC Confirmation Procedure ................................ 149
DTC Confirmation Procedure ................................121 Diagnosis Procedure ............................................. 150
Diagnosis Procedure .............................................122 P0137 HO2S2 ................................................... 154
Component Inspection ...........................................122
Component Description ........................................ 154
P0117, P0118 ECT SENSOR .......................... 124 On Board Diagnosis Logic .................................... 154
Component Description .........................................124 DTC Confirmation Procedure ................................ 154
On Board Diagnosis Logic .....................................124 Overall Function Check ......................................... 155
DTC Confirmation Procedure ................................125 Diagnosis Procedure ............................................. 155
Diagnosis Procedure .............................................125 Component Inspection .......................................... 157

Revision: October 2008 EC-2 2009 Frontier


P0138 HO2S2 ................................................... 159 Component Inspection ........................................... 199
Component Description ......................................... 159 A
On Board Diagnosis Logic .................................... 159 P0335 CKP SENSOR (POS) ........................... 200
DTC Confirmation Procedure ................................ 160 Component Description ......................................... 200
Overall Function Check ......................................... 160 On Board Diagnosis Logic ..................................... 200
DTC Confirmation Procedure ................................ 200 EC
Diagnosis Procedure ............................................. 161
Component Inspection .......................................... 164 Diagnosis Procedure ............................................. 201
Component Inspection ........................................... 202
P0139 HO2S2 ................................................... 166 C
Component Description ......................................... 166 P0340 CMP SENSOR (PHASE) ..................... 204
On Board Diagnosis Logic .................................... 166 Component Description ......................................... 204
DTC Confirmation Procedure ................................ 166 On Board Diagnosis Logic ..................................... 204
D
Overall Function Check ......................................... 167 DTC Confirmation Procedure ................................ 204
Diagnosis Procedure ............................................. 167 Diagnosis Procedure ............................................. 205
Component Inspection .......................................... 169 Component Inspection ........................................... 207
E
P0171 FUEL INJECTION SYSTEM FUNC- P0420 THREE WAY CATALYST FUNCTION . 208
TION ................................................................. 171 On Board Diagnosis Logic ..................................... 208
DTC Confirmation Procedure ................................ 208 F
On Board Diagnosis Logic .................................... 171
Overall Function Check ......................................... 209
DTC Confirmation Procedure ................................ 171
Diagnosis Procedure ............................................. 209
Diagnosis Procedure ............................................. 172

P0172 FUEL INJECTION SYSTEM FUNC- P0441 EVAP CONTROL SYSTEM ................. 212 G
System Description ................................................ 212
TION ................................................................. 176
On Board Diagnosis Logic ..................................... 212
On Board Diagnosis Logic .................................... 176
DTC Confirmation Procedure ................................ 212 H
DTC Confirmation Procedure ................................ 176
Overall Function Check ......................................... 213
Diagnosis Procedure ............................................. 177
Diagnosis Procedure ............................................. 213
P0181 FTT SENSOR ........................................ 181 I
P0442 EVAP CONTROL SYSTEM ................. 217
Component Description ......................................... 181
On Board Diagnosis Logic ..................................... 217
On Board Diagnosis Logic .................................... 181
DTC Confirmation Procedure ................................ 218
DTC Confirmation Procedure ................................ 181
Diagnosis Procedure ............................................. 218 J
Diagnosis Procedure ............................................. 182
Component Inspection ........................................... 223
Component Inspection .......................................... 183
P0443 EVAP CANISTER PURGE VOLUME
P0182, P0183 FTT SENSOR ........................... 184 K
Component Description ......................................... 184
CONTROL SOLENOID VALVE ...................... 224
On Board Diagnosis Logic .................................... 184 Description ............................................................. 224
On Board Diagnosis Logic ..................................... 224
DTC Confirmation Procedure ................................ 184
DTC Confirmation Procedure ................................ 224 L
Diagnosis Procedure ............................................. 184
Component Inspection .......................................... 186 Diagnosis Procedure ............................................. 225
Component Inspection ........................................... 227
P0222, P0223 TP SENSOR ............................. 187 M
Component Description ......................................... 187
P0444, P0445 EVAP CANISTER PURGE
On Board Diagnosis Logic .................................... 187 VOLUME CONTROL SOLENOID VALVE ...... 229
DTC Confirmation Procedure ................................ 187 Description ............................................................. 229
On Board Diagnosis Logic ..................................... 229 N
Diagnosis Procedure ............................................. 187
Component Inspection .......................................... 190 DTC Confirmation Procedure ................................ 230
Diagnosis Procedure ............................................. 230
P0300, P0301, P0302, P0303, P0304 MIS- Component Inspection ........................................... 231 O
FIRE .................................................................. 191
On Board Diagnosis Logic .................................... 191
P0447 EVAP CANISTER VENT CONTROL
DTC Confirmation Procedure ................................ 191 VALVE ............................................................. 232
P
Diagnosis Procedure ............................................. 192 Component Description ......................................... 232
On Board Diagnosis Logic ..................................... 232
P0327, P0328 KS ............................................. 197 DTC Confirmation Procedure ................................ 232
Component Description ......................................... 197 Diagnosis Procedure ............................................. 232
On Board Diagnosis Logic .................................... 197 Component Inspection ........................................... 234
DTC Confirmation Procedure ................................ 197
Diagnosis Procedure ............................................. 197 P0448 EVAP CANISTER VENT CONTROL
VALVE ............................................................. 236
Revision: October 2008 EC-3 2009 Frontier
Component Description .........................................236 P0500 VSS ........................................................ 273
On Board Diagnosis Logic .....................................236 Description ............................................................ 273
DTC Confirmation Procedure ................................236 On Board Diagnosis Logic .................................... 273
Diagnosis Procedure .............................................237 DTC Confirmation Procedure ................................ 273
Component Inspection ...........................................238 Overall Function Check ......................................... 274
Diagnosis Procedure ............................................. 274
P0451 EVAP CONTROL SYSTEM PRES-
SURE SENSOR ............................................... 240 P0506 ISC SYSTEM ......................................... 275
Component Description .........................................240 Description ............................................................ 275
On Board Diagnosis Logic .....................................240 On Board Diagnosis Logic .................................... 275
DTC Confirmation Procedure ................................240 DTC Confirmation Procedure ................................ 275
Diagnosis Procedure .............................................240 Diagnosis Procedure ............................................. 275
Component Inspection ...........................................241
P0507 ISC SYSTEM ......................................... 277
P0452 EVAP CONTROL SYSTEM PRES- Description ............................................................ 277
SURE SENSOR ............................................... 243 On Board Diagnosis Logic .................................... 277
Component Description .........................................243 DTC Confirmation Procedure ................................ 277
On Board Diagnosis Logic .....................................243 Diagnosis Procedure ............................................. 277
DTC Confirmation Procedure ................................243
Diagnosis Procedure .............................................244 P0550 PSP SENSOR ....................................... 279
Component Inspection ...........................................246 Component Description ........................................ 279
On Board Diagnosis Logic .................................... 279
P0453 EVAP CONTROL SYSTEM PRES- DTC Confirmation Procedure ................................ 279
SURE SENSOR ............................................... 247 Diagnosis Procedure ............................................. 279
Component Description .........................................247 Component Inspection .......................................... 281
On Board Diagnosis Logic .....................................247
DTC Confirmation Procedure ................................247
P0603 ECM POWER SUPPLY ......................... 282
Diagnosis Procedure .............................................248 Component Description ........................................ 282
Component Inspection ...........................................250 On Board Diagnosis Logic .................................... 282
DTC Confirmation Procedure ................................ 282
P0455 EVAP CONTROL SYSTEM .................. 252 Diagnosis Procedure ............................................. 282
On Board Diagnosis Logic .....................................252
DTC Confirmation Procedure ................................252
P0605 ECM ....................................................... 284
Diagnosis Procedure .............................................253 Component Description ........................................ 284
Component Inspection ...........................................257 On Board Diagnosis Logic .................................... 284
DTC Confirmation Procedure ................................ 284
P0456 EVAP CONTROL SYSTEM .................. 259 Diagnosis Procedure ............................................. 285
On Board Diagnosis Logic .....................................259
DTC Confirmation Procedure ................................260
P0607 ECM ....................................................... 286
Description ............................................................ 286
Overall Function Check .........................................260
Diagnosis Procedure .............................................261 On Board Diagnosis Logic .................................... 286
DTC Confirmation Procedure ................................ 286
Component Inspection ...........................................265
Diagnosis Procedure ............................................. 286
P0460 FUEL LEVEL SENSOR ........................ 267
Component Description .........................................267
P0643 SENSOR POWER SUPPLY .................. 288
On Board Diagnosis Logic .................................... 288
On Board Diagnosis Logic .....................................267
DTC Confirmation Procedure ................................ 288
DTC Confirmation Procedure ................................267
Diagnosis Procedure ............................................. 288
Diagnosis Procedure .............................................267

P0461 FUEL LEVEL SENSOR ........................ 269 P0850 PNP SWITCH ........................................ 291
Component Description ........................................ 291
Component Description .........................................269
On Board Diagnosis Logic .................................... 291
On Board Diagnosis Logic .....................................269
DTC Confirmation Procedure ................................ 291
Overall Function Check .........................................269
Overall Function Check ......................................... 291
Diagnosis Procedure .............................................270
Diagnosis Procedure ............................................. 292
P0462, P0463 FUEL LEVEL SENSOR ........... 271
Component Description .........................................271
P1148 CLOSED LOOP CONTROL .................. 295
On Board Diagnosis Logic .................................... 295
On Board Diagnosis Logic .....................................271
DTC Confirmation Procedure ................................271 P1217 ENGINE OVER TEMPERATURE ......... 296
Diagnosis Procedure .............................................271 On Board Diagnosis Logic .................................... 296

Revision: October 2008 EC-4 2009 Frontier


Overall Function Check ......................................... 296 DTC Confirmation Procedure ................................ 325
Diagnosis Procedure ............................................. 297 Diagnosis Procedure ............................................. 326 A
Main 12 Causes of Overheating ............................ 298 Component Inspection ........................................... 332

P1225 TP SENSOR .......................................... 299 P1574 ASCD VEHICLE SPEED SENSOR ..... 334
Component Description ......................................... 299 Component Description ......................................... 334 EC
On Board Diagnosis Logic .................................... 299 On Board Diagnosis Logic ..................................... 334
DTC Confirmation Procedure ................................ 299 DTC Confirmation Procedure ................................ 334
Diagnosis Procedure ............................................. 299 Diagnosis Procedure ............................................. 334 C

P1226 TP SENSOR .......................................... 301 P1715 INPUT SPEED SENSOR (TURBINE


Component Description ......................................... 301 REVOLUTION SENSOR) ................................ 336 D
On Board Diagnosis Logic .................................... 301 Description ............................................................. 336
DTC Confirmation Procedure ................................ 301 On Board Diagnosis Logic ..................................... 336
Diagnosis Procedure ............................................. 301 Diagnosis Procedure ............................................. 336
E
P1421 COLD START CONTROL ..................... 303 P1805 BRAKE SWITCH ................................. 337
Description ............................................................ 303 Description ............................................................. 337
On Board Diagnosis Logic .................................... 303 On Board Diagnosis Logic ..................................... 337 F
DTC Confirmation Procedure ................................ 303 DTC Confirmation Procedure ................................ 337
Diagnosis Procedure ............................................. 303 Diagnosis Procedure ............................................. 337
Component Inspection ........................................... 339
P1550 BATTERY CURRENT SENSOR ........... 305 G
Component Description ......................................... 305 P2100, P2103 THROTTLE CONTROL MO-
On Board Diagnosis Logic .................................... 305 TOR RELAY .................................................... 340
DTC Confirmation Procedure ................................ 305 Component Description ......................................... 340 H
Diagnosis Procedure ............................................. 305 On Board Diagnosis Logic ..................................... 340
Component Inspection .......................................... 307 DTC Confirmation Procedure ................................ 340
Diagnosis Procedure ............................................. 341 I
P1551, P1552 BATTERY CURRENT SEN-
SOR .................................................................. 309 P2101 ELECTRIC THROTTLE CONTROL
Component Description ......................................... 309 FUNCTION ...................................................... 343
On Board Diagnosis Logic .................................... 309 Description ............................................................. 343 J
DTC Confirmation Procedure ................................ 309 On Board Diagnosis Logic ..................................... 343
Diagnosis Procedure ............................................. 309 DTC Confirmation Procedure ................................ 343
Component Inspection .......................................... 311 Diagnosis Procedure ............................................. 343 K
Component Inspection ........................................... 346
P1553 BATTERY CURRENT SENSOR ........... 313
Component Description ......................................... 313 P2118 THROTTLE CONTROL MOTOR ......... 347
On Board Diagnosis Logic .................................... 313 Component Description ......................................... 347 L
DTC Confirmation Procedure ................................ 313 On Board Diagnosis Logic ..................................... 347
Diagnosis Procedure ............................................. 313 DTC Confirmation Procedure ................................ 347
Component Inspection .......................................... 315 Diagnosis Procedure ............................................. 347 M
Component Inspection ........................................... 348
P1554 BATTERY CURRENT SENSOR ........... 317
Component Description ......................................... 317 P2119 ELECTRIC THROTTLE CONTROL
On Board Diagnosis Logic .................................... 317 N
ACTUATOR ..................................................... 349
Overall Function Check ......................................... 317 Component Description ......................................... 349
Diagnosis Procedure ............................................. 318 On Board Diagnosis Logic ..................................... 349
Component Inspection .......................................... 319 DTC Confirmation Procedure ................................ 349 O
Diagnosis Procedure ............................................. 350
P1564 ASCD STEERING SWITCH .................. 321
Component Description ......................................... 321 P2122, P2123 APP SENSOR ......................... 351
On Board Diagnosis Logic .................................... 321 P
Component Description ......................................... 351
DTC Confirmation Procedure ................................ 321 On Board Diagnosis Logic ..................................... 351
Diagnosis Procedure ............................................. 321 DTC Confirmation Procedure ................................ 351
Component Inspection .......................................... 323 Diagnosis Procedure ............................................. 352
Component Inspection ........................................... 353
P1572 ASCD BRAKE SWITCH ....................... 325
Component Description ......................................... 325 P2127, P2128 APP SENSOR ......................... 354
On Board Diagnosis Logic .................................... 325 Component Description ......................................... 354
Revision: October 2008 EC-5 2009 Frontier
On Board Diagnosis Logic .....................................354 Component Inspection .......................................... 395
DTC Confirmation Procedure ................................354
Diagnosis Procedure .............................................355 REFRIGERANT PRESSURE SENSOR ........... 397
Component Inspection ...........................................357 Component Description ........................................ 397
Diagnosis Procedure ............................................. 397
P2135 TP SENSOR ......................................... 358
Component Description .........................................358 ECU DIAGNOSIS ...................................... 400
On Board Diagnosis Logic .....................................358
DTC Confirmation Procedure ................................358
ECM .................................................................. 400
CONSULT-III Reference Value in Data Monitor
Diagnosis Procedure .............................................358
Mode ..................................................................... 400
Component Inspection ...........................................361
ECM Harness Connector Terminal Layout ........... 402
P2138 APP SENSOR ...................................... 362 ECM Terminal and Reference Value .................... 403
Component Description .........................................362 Wiring Diagram - ENGINE CONTROL SYSTEM -. 409
On Board Diagnosis Logic .....................................362 Fail-safe Chart ...................................................... 425
DTC Confirmation Procedure ................................362 DTC Inspection Priority Chart ............................... 427
Diagnosis Procedure .............................................363 DTC Index ............................................................. 427
Component Inspection ...........................................365 Emission-related Diagnostic Information .............. 431

P2A00 A/F SENSOR 1 .................................... 366 SYMPTOM DIAGNOSIS ........................... 445


Component Description .........................................366
On Board Diagnosis Logic .....................................366 ENGINE CONTROL SYSTEM SYMPTOMS .... 445
DTC Confirmation Procedure ................................366 Symptom Matrix Chart .......................................... 445
Diagnosis Procedure .............................................367 NORMAL OPERATING CONDITION ............... 449
ASCD BRAKE SWITCH .................................. 371 Fuel Cut Control (at No Load and High Engine
Component Description .........................................371 Speed) .................................................................. 449
Diagnosis Procedure .............................................371
PRECAUTION ........................................... 450
Component Inspection ...........................................375
PRECAUTIONS ................................................ 450
ASCD INDICATOR .......................................... 376
Precaution for Supplemental Restraint System
Component Description .........................................376
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
Diagnosis Procedure .............................................376
SIONER" ............................................................... 450
ELECTRICAL LOAD SIGNAL ......................... 377 On Board Diagnosis (OBD) System of Engine and
Description .............................................................377 A/T ........................................................................ 450
Diagnosis Procedure .............................................377 Precaution ............................................................. 450

FUEL INJECTOR ............................................. 378 PREPARATION ......................................... 454


Component Description .........................................378
Diagnosis Procedure .............................................378
PREPARATION ................................................ 454
Component Inspection ...........................................380 Special Service Tool ............................................. 454
Commercial Service Tool ...................................... 454
FUEL PUMP ..................................................... 381
Description .............................................................381 ON-VEHICLE MAINTENANCE ................. 456
Diagnosis Procedure .............................................381 FUEL PRESSURE ............................................ 456
Component Inspection ...........................................384
Fuel Pressure Check ............................................ 456
IGNITION SIGNAL ........................................... 385 EVAP LEAK CHECK ........................................ 459
Component Description .........................................385
How to Detect Fuel Vapor Leakage ...................... 459
Diagnosis Procedure .............................................385
Component Inspection ...........................................388 ON-VEHICLE REPAIR .............................. 461
ON BOARD REFUELING VAPOR RECOV- EVAP CANISTER ............................................. 461
ERY (ORVR) .................................................... 390 Component Inspection .......................................... 461
System Description ................................................390 Removal and Installation ....................................... 461
Diagnosis Procedure .............................................390
Component Inspection ...........................................392 SERVICE DATA AND SPECIFICATIONS
(SDS) ......................................................... 462
POSITIVE CRANKCASE VENTILATION ........ 395
Description .............................................................395

Revision: October 2008 EC-6 2009 Frontier


SERVICE DATA AND SPECIFICATIONS INTAKE VALVE TIMING CONTROL .............. 498
(SDS) ................................................................ 462 Description ............................................................. 498 A
Fuel Pressure ........................................................ 462
Idle Speed and Ignition Timing .............................. 462 VARIABLE INDUCTION AIR SYSTEM .......... 499
Calculated Load Value .......................................... 462 Description ............................................................. 499
EC
Mass Air Flow Sensor ........................................... 462 Vacuum Hose Drawing .......................................... 501
Intake Air Temperature Sensor ............................. 462 ON BOARD DIAGNOSTIC (OBD) SYSTEM .. 502
Engine Coolant Temperature Sensor .................... 462 Introduction ............................................................ 502 C
Air Fuel Ratio (A/F) Sensor 1 Heater .................... 463 Two Trip Detection Logic ....................................... 502
Heated Oxygen sensor 2 Heater ........................... 463
Emission-related Diagnostic Information ............... 503
Crankshaft Position Sensor (POS) ........................ 463
Malfunction Indicator Lamp (MIL) .......................... 515 D
Camshaft Position Sensor (PHASE) ..................... 463
OBD System Operation Chart ............................... 518
Throttle Control Motor ........................................... 463
CONSULT-III Function (ENGINE) ......................... 523
Fuel Injector .......................................................... 463
Generic Scan Tool (GST) Function ....................... 532
Fuel Pump ............................................................. 463 E
VQ40DE COMPONENT DIAGNOSIS ....................... 534
BASIC INSPECTION ................................. 464 TROUBLE DIAGNOSIS - SPECIFICATION
F
VALUE ............................................................. 534
DIAGNOSIS AND REPAIR WORKFLOW ....... 464 Description ............................................................. 534
Trouble Diagnosis Introduction ............................. 464 Testing Condition ................................................... 534
Inspection Procedure ............................................. 534 G
INSPECTION AND ADJUSTMENT .................. 470
Diagnosis Procedure ............................................. 534
Basic Inspection .................................................... 470
Idle Speed and Ignition Timing Check .................. 474 POWER SUPPLY AND GROUND CIRCUIT .. 542 H
Procedure After Replacing ECM ........................... 474 Diagnosis Procedure ............................................. 542
VIN Registration .................................................... 475 Ground Inspection ................................................. 545
Accelerator Pedal Released Position Learning ..... 475
Throttle Valve Closed Position Learning ............... 475 U0101 CAN COMM CIRCUIT ......................... 546 I
Idle Air Volume Learning ....................................... 475 Description ............................................................. 546
On Board Diagnosis Logic ..................................... 546
FUNCTION DIAGNOSIS ............................ 478 DTC Confirmation Procedure ................................ 546 J
Diagnosis Procedure ............................................. 546
ENGINE CONTROL SYSTEM .......................... 478
System Diagram .................................................... 478 U1001 CAN COMM CIRCUIT ......................... 547
Engine Control Component Parts Location ........... 479 Description ............................................................. 547 K
On Board Diagnosis Logic ..................................... 547
MULTIPORT FUEL INJECTION SYSTEM ....... 486
DTC Confirmation Procedure ................................ 547
System Description ............................................... 486
Diagnosis Procedure ............................................. 547 L
ELECTRIC IGNITION SYSTEM ....................... 489
P0011, P0021 IVT CONTROL ......................... 548
System Description ............................................... 489
On Board Diagnosis Logic ..................................... 548
M
AIR CONDITIONING CUT CONTROL ............. 490 DTC Confirmation Procedure ................................ 548
Input/Output Signal Chart ...................................... 490 Diagnosis Procedure ............................................. 549
System Description ............................................... 490 Component Inspection ........................................... 550
N
AUTOMATIC SPEED CONTROL DEVICE P0031, P0032, P0051, P0052 A/F SENSOR 1
(ASCD) ............................................................. 491 HEATER .......................................................... 551
System Description ............................................... 491 Description ............................................................. 551 O
Component Description ......................................... 492 On Board Diagnosis Logic ..................................... 551
DTC Confirmation Procedure ................................ 551
CAN COMMUNICATION .................................. 493 Diagnosis Procedure ............................................. 551
System Description ............................................... 493 Component Inspection ........................................... 553 P

COOLING FAN CONTROL .............................. 494 P0037, P0038, P0057, P0058 HO2S2 HEAT-
Description ............................................................ 494 ER .................................................................... 554
Description ............................................................. 554
EVAPORATIVE EMISSION SYSTEM .............. 495 On Board Diagnosis Logic ..................................... 554
Description ............................................................ 495 DTC Confirmation Procedure ................................ 554
Diagnosis Procedure ............................................. 555

Revision: October 2008 EC-7 2009 Frontier


Component Inspection ...........................................556 Component Description ........................................ 589
On Board Diagnosis Logic .................................... 589
P0075, P0081 IVT CONTROL SOLENOID DTC Confirmation Procedure ................................ 589
VALVE ............................................................. 558 Diagnosis Procedure ............................................. 590
Component Description .........................................558 Component Inspection .......................................... 590
On Board Diagnosis Logic .....................................558
DTC Confirmation Procedure ................................558 P0128 THERMOSTAT FUNCTION .................. 592
Diagnosis Procedure .............................................558 On Board Diagnosis Logic .................................... 592
Component Inspection ...........................................559 DTC Confirmation Procedure ................................ 592
Diagnosis Procedure ............................................. 592
P0101 MAF SENSOR ...................................... 561 Component Inspection .......................................... 593
Component Description .........................................561
On Board Diagnosis Logic .....................................561 P0130, P0150 A/F SENSOR 1 ......................... 594
DTC Confirmation Procedure ................................561 Component Description ........................................ 594
Overall Function Check .........................................562 On Board Diagnosis Logic .................................... 594
Diagnosis Procedure .............................................563 DTC Confirmation Procedure ................................ 594
Component Inspection ...........................................565 Overall Function Check ......................................... 595
Diagnosis Procedure ............................................. 595
P0102, P0103 MAF SENSOR .......................... 567
Component Description .........................................567 P0131, P0151 A/F SENSOR 1 ......................... 598
On Board Diagnosis Logic .....................................567 Component Description ........................................ 598
DTC Confirmation Procedure ................................567 On Board Diagnosis Logic .................................... 598
Diagnosis Procedure .............................................568 DTC Confirmation Procedure ................................ 598
Component Inspection ...........................................569 Diagnosis Procedure ............................................. 599

P0112, P0113 IAT SENSOR ............................ 572 P0132, P0152 A/F SENSOR 1 ......................... 602
Component Description .........................................572 Component Description ........................................ 602
On Board Diagnosis Logic .....................................572 On Board Diagnosis Logic .................................... 602
DTC Confirmation Procedure ................................572 DTC Confirmation Procedure ................................ 602
Diagnosis Procedure .............................................572 Diagnosis Procedure ............................................. 603
Component Inspection ...........................................574
P0133, P0153 A/F SENSOR 1 ......................... 606
P0116 ECT SENSOR ....................................... 575 Component Description ........................................ 606
Component Description .........................................575 On Board Diagnosis Logic .................................... 606
On Board Diagnosis Logic .....................................575 DTC Confirmation Procedure ................................ 606
DTC Confirmation Procedure ................................575 Diagnosis Procedure ............................................. 607
Diagnosis Procedure .............................................576
Component Inspection ...........................................576 P0137, P0157 HO2S2 ....................................... 611
Component Description ........................................ 611
P0117, P0118 ECT SENSOR .......................... 578 On Board Diagnosis Logic .................................... 611
Component Description .........................................578 DTC Confirmation Procedure ................................ 611
On Board Diagnosis Logic .....................................578 Overall Function Check ......................................... 612
DTC Confirmation Procedure ................................579 Diagnosis Procedure ............................................. 612
Diagnosis Procedure .............................................579 Component Inspection .......................................... 615
Component Inspection ...........................................580
P0138, P0158 HO2S2 ....................................... 617
P0122, P0123 TP SENSOR ............................. 582 Component Description ........................................ 617
Component Description .........................................582 On Board Diagnosis Logic .................................... 617
On Board Diagnosis Logic .....................................582 DTC Confirmation Procedure ................................ 618
DTC Confirmation Procedure ................................582 Overall Function Check ......................................... 619
Diagnosis Procedure .............................................582 Diagnosis Procedure ............................................. 619
Component Inspection ...........................................585 Component Inspection .......................................... 623

P0125 ECT SENSOR ....................................... 586 P0139, P0159 HO2S2 ....................................... 625
Component Description .........................................586 Component Description ........................................ 625
On Board Diagnosis Logic .....................................586 On Board Diagnosis Logic .................................... 625
DTC Confirmation Procedure ................................586 DTC Confirmation Procedure ................................ 625
Diagnosis Procedure .............................................587 Overall Function Check ......................................... 626
Component Inspection ...........................................587 Diagnosis Procedure ............................................. 626
Component Inspection .......................................... 629
P0127 IAT SENSOR ........................................ 589
Revision: October 2008 EC-8 2009 Frontier
P0171, P0174 FUEL INJECTION SYSTEM P0420, P0430 THREE WAY CATALYST
FUNCTION ....................................................... 631 FUNCTION ...................................................... 671 A
On Board Diagnosis Logic .................................... 631 On Board Diagnosis Logic ..................................... 671
DTC Confirmation Procedure ................................ 631 DTC Confirmation Procedure ................................ 671
Diagnosis Procedure ............................................. 632 Overall Function Check ......................................... 672 EC
Diagnosis Procedure ............................................. 672
P0172, P0175 FUEL INJECTION SYSTEM
FUNCTION ....................................................... 637 P0441 EVAP CONTROL SYSTEM ................. 676
On Board Diagnosis Logic .................................... 637 System Description ................................................ 676 C
DTC Confirmation Procedure ................................ 637 On Board Diagnosis Logic ..................................... 676
Diagnosis Procedure ............................................. 638 DTC Confirmation Procedure ................................ 676
Overall Function Check ......................................... 677 D
P0181 FTT SENSOR ........................................ 643 Diagnosis Procedure ............................................. 678
Component Description ......................................... 643 Component Inspection ........................................... 680
On Board Diagnosis Logic .................................... 643
P0442 EVAP CONTROL SYSTEM ................. 681 E
DTC Confirmation Procedure ................................ 643
Diagnosis Procedure ............................................. 644 On Board Diagnosis Logic ..................................... 681
Component Inspection .......................................... 645 DTC Confirmation Procedure ................................ 682
Diagnosis Procedure ............................................. 682 F
P0182, P0183 FTT SENSOR ........................... 646 Component Inspection ........................................... 687
Component Description ......................................... 646
On Board Diagnosis Logic .................................... 646 P0443 EVAP CANISTER PURGE VOLUME
G
DTC Confirmation Procedure ................................ 646 CONTROL SOLENOID VALVE ...................... 688
Diagnosis Procedure ............................................. 646 Description ............................................................. 688
Component Inspection .......................................... 648 On Board Diagnosis Logic ..................................... 688
DTC Confirmation Procedure ................................ 689 H
P0222, P0223 TP SENSOR ............................. 649 Diagnosis Procedure ............................................. 689
Component Description ......................................... 649 Component Inspection ........................................... 692
On Board Diagnosis Logic .................................... 649 I
DTC Confirmation Procedure ................................ 649 P0444, P0445 EVAP CANISTER PURGE
Diagnosis Procedure ............................................. 649 VOLUME CONTROL SOLENOID VALVE ...... 693
Component Inspection .......................................... 652 Description ............................................................. 693
J
On Board Diagnosis Logic ..................................... 693
P0300, P0301, P0302, P0303, P0304, P0305, DTC Confirmation Procedure ................................ 694
P0306, P0307, P0308 MISFIRE ....................... 653 Diagnosis Procedure ............................................. 694
On Board Diagnosis Logic .................................... 653 Component Inspection ........................................... 695 K
DTC Confirmation Procedure ................................ 653
Diagnosis Procedure ............................................. 654 P0447 EVAP CANISTER VENT CONTROL
VALVE ............................................................. 696 L
P0327, P0328, P0332, P0333 KS .................... 660 Component Description ......................................... 696
Component Description ......................................... 660 On Board Diagnosis Logic ..................................... 696
On Board Diagnosis Logic .................................... 660 DTC Confirmation Procedure ................................ 696
DTC Confirmation Procedure ................................ 660 Diagnosis Procedure ............................................. 696 M
Diagnosis Procedure ............................................. 660 Component Inspection ........................................... 698
Component Inspection .......................................... 662
P0448 EVAP CANISTER VENT CONTROL N
P0335 CKP SENSOR (POS) ............................ 663 VALVE ............................................................. 700
Component Description ......................................... 663
Component Description ......................................... 700
On Board Diagnosis Logic .................................... 663
On Board Diagnosis Logic ..................................... 700 O
DTC Confirmation Procedure ................................ 663
DTC Confirmation Procedure ................................ 700
Diagnosis Procedure ............................................. 663
Diagnosis Procedure ............................................. 701
Component Inspection .......................................... 665
Component Inspection ........................................... 702
P
P0340, P0345 CMP SENSOR (PHASE) .......... 667 P0451 EVAP CONTROL SYSTEM PRES-
Component Description ......................................... 667
SURE SENSOR ............................................... 705
On Board Diagnosis Logic .................................... 667
Component Description ......................................... 705
DTC Confirmation Procedure ................................ 667
On Board Diagnosis Logic ..................................... 705
Diagnosis Procedure ............................................. 668
DTC Confirmation Procedure ................................ 705
Component Inspection .......................................... 670
Diagnosis Procedure ............................................. 705
Component Inspection ........................................... 706

Revision: October 2008 EC-9 2009 Frontier


P0452 EVAP CONTROL SYSTEM PRES- Description ............................................................ 742
SURE SENSOR ............................................... 708 On Board Diagnosis Logic .................................... 742
Component Description .........................................708 DTC Confirmation Procedure ................................ 742
On Board Diagnosis Logic .....................................708 Diagnosis Procedure ............................................. 742
DTC Confirmation Procedure ................................708
Diagnosis Procedure .............................................709
P0550 PSP SENSOR ....................................... 744
Component Description ........................................ 744
Component Inspection ...........................................711
On Board Diagnosis Logic .................................... 744
P0453 EVAP CONTROL SYSTEM PRES- DTC Confirmation Procedure ................................ 744
SURE SENSOR ............................................... 712 Diagnosis Procedure ............................................. 744
Component Description .........................................712 Component Inspection .......................................... 746
On Board Diagnosis Logic .....................................712
P0603 ECM POWER SUPPLY ......................... 747
DTC Confirmation Procedure ................................712
Component Description ........................................ 747
Diagnosis Procedure .............................................713
On Board Diagnosis Logic .................................... 747
Component Inspection ...........................................716
DTC Confirmation Procedure ................................ 747
P0455 EVAP CONTROL SYSTEM .................. 717 Diagnosis Procedure ............................................. 747
On Board Diagnosis Logic .....................................717
P0605 ECM ....................................................... 749
DTC Confirmation Procedure ................................717
Component Description ........................................ 749
Diagnosis Procedure .............................................718
On Board Diagnosis Logic .................................... 749
Component Inspection ...........................................722
DTC Confirmation Procedure ................................ 749
P0456 EVAP CONTROL SYSTEM .................. 724 Diagnosis Procedure ............................................. 750
On Board Diagnosis Logic .....................................724
P0607 ECM ....................................................... 751
DTC Confirmation Procedure ................................725
Description ............................................................ 751
Overall Function Check .........................................725
On Board Diagnosis Logic .................................... 751
Diagnosis Procedure .............................................726
DTC Confirmation Procedure ................................ 751
Component Inspection ...........................................731
Diagnosis Procedure ............................................. 751
P0460 FUEL LEVEL SENSOR ........................ 732
P0643 SENSOR POWER SUPPLY .................. 752
Component Description .........................................732
On Board Diagnosis Logic .................................... 752
On Board Diagnosis Logic .....................................732
DTC Confirmation Procedure ................................ 752
DTC Confirmation Procedure ................................732
Diagnosis Procedure ............................................. 752
Diagnosis Procedure .............................................732
P0850 PNP SWITCH ........................................ 755
P0461 FUEL LEVEL SENSOR ........................ 734
Component Description ........................................ 755
Component Description .........................................734
On Board Diagnosis Logic .................................... 755
On Board Diagnosis Logic .....................................734
DTC Confirmation Procedure ................................ 755
Overall Function Check .........................................734
Overall Function Check ......................................... 755
Diagnosis Procedure .............................................735
Diagnosis Procedure ............................................. 756
P0462, P0463 FUEL LEVEL SENSOR ........... 736
P1148, P1168 CLOSED LOOP CONTROL ..... 759
Component Description .........................................736
On Board Diagnosis Logic .................................... 759
On Board Diagnosis Logic .....................................736
DTC Confirmation Procedure ................................736 P1211 TCS CONTROL UNIT ........................... 760
Diagnosis Procedure .............................................736 Description ............................................................ 760
On Board Diagnosis Logic .................................... 760
P0500 VSS ....................................................... 738
DTC Confirmation Procedure ................................ 760
Description .............................................................738
Diagnosis Procedure ............................................. 760
On Board Diagnosis Logic .....................................738
DTC Confirmation Procedure ................................738 P1212 TCS COMMUNICATION LINE .............. 761
Overall Function Check .........................................739 Description ............................................................ 761
Diagnosis Procedure .............................................739 On Board Diagnosis Logic .................................... 761
DTC Confirmation Procedure ................................ 761
P0506 ISC SYSTEM ........................................ 740
Diagnosis Procedure ............................................. 761
Description .............................................................740
On Board Diagnosis Logic .....................................740 P1217 ENGINE OVER TEMPERATURE ......... 762
DTC Confirmation Procedure ................................740 On Board Diagnosis Logic .................................... 762
Diagnosis Procedure .............................................740 Overall Function Check ......................................... 762
Diagnosis Procedure ............................................. 763
P0507 ISC SYSTEM ........................................ 742
Revision: October 2008 EC-10 2009 Frontier
Main 12 Causes of Overheating ............................ 764 Component Inspection ........................................... 799
A
P1225 TP SENSOR .......................................... 766 P1574 ASCD VEHICLE SPEED SENSOR ..... 801
Component Description ......................................... 766 Component Description ......................................... 801
On Board Diagnosis Logic .................................... 766 On Board Diagnosis Logic ..................................... 801
DTC Confirmation Procedure ................................ 766 DTC Confirmation Procedure ................................ 801 EC
Diagnosis Procedure ............................................. 766 Diagnosis Procedure ............................................. 801

P1226 TP SENSOR .......................................... 768 P1715 INPUT SPEED SENSOR (TURBINE C


Component Description ......................................... 768 REVOLUTION SENSOR) ................................ 803
On Board Diagnosis Logic .................................... 768 Description ............................................................. 803
DTC Confirmation Procedure ................................ 768 On Board Diagnosis Logic ..................................... 803 D
Diagnosis Procedure ............................................. 768 Diagnosis Procedure ............................................. 803
P1421 COLD START CONTROL ..................... 770 P1800 VIAS CONTROL SOLENOID VALVE 1. 804
Description ............................................................ 770 Component Description ......................................... 804 E
On Board Diagnosis Logic .................................... 770 On Board Diagnosis Logic ..................................... 804
DTC Confirmation Procedure ................................ 770 DTC Confirmation Procedure ................................ 804
Diagnosis Procedure ............................................. 770 Diagnosis Procedure ............................................. 804 F
Component Inspection ........................................... 805
P1550 BATTERY CURRENT SENSOR ........... 772
Component Description ......................................... 772 P1805 BRAKE SWITCH ................................. 807
On Board Diagnosis Logic .................................... 772 Description ............................................................. 807 G
DTC Confirmation Procedure ................................ 772 On Board Diagnosis Logic ..................................... 807
Diagnosis Procedure ............................................. 772 DTC Confirmation Procedure ................................ 807
Component Inspection .......................................... 774 Diagnosis Procedure ............................................. 807 H
Component Inspection ........................................... 809
P1551, P1552 BATTERY CURRENT SEN-
SOR .................................................................. 776 P2100, P2103 THROTTLE CONTROL MO-
Component Description ......................................... 776 TOR RELAY .................................................... 810 I
On Board Diagnosis Logic .................................... 776 Component Description ......................................... 810
DTC Confirmation Procedure ................................ 776 On Board Diagnosis Logic ..................................... 810
Diagnosis Procedure ............................................. 776 DTC Confirmation Procedure ................................ 810 J
Component Inspection .......................................... 778 Diagnosis Procedure ............................................. 810
P1553 BATTERY CURRENT SENSOR ........... 780 P2101 ELECTRIC THROTTLE CONTROL
K
Component Description ......................................... 780 FUNCTION ...................................................... 813
On Board Diagnosis Logic .................................... 780 Description ............................................................. 813
DTC Confirmation Procedure ................................ 780 On Board Diagnosis Logic ..................................... 813
Diagnosis Procedure ............................................. 780 DTC Confirmation Procedure ................................ 813 L
Component Inspection .......................................... 782 Diagnosis Procedure ............................................. 813
Component Inspection ........................................... 816
P1554 BATTERY CURRENT SENSOR ........... 784 M
Component Description ......................................... 784 P2118 THROTTLE CONTROL MOTOR ......... 817
On Board Diagnosis Logic .................................... 784 Component Description ......................................... 817
Overall Function Check ......................................... 784 On Board Diagnosis Logic ..................................... 817
Diagnosis Procedure ............................................. 785 DTC Confirmation Procedure ................................ 817 N
Component Inspection .......................................... 786 Diagnosis Procedure ............................................. 817
Component Inspection ........................................... 818
P1564 ASCD STEERING SWITCH .................. 788 O
Component Description ......................................... 788 P2119 ELECTRIC THROTTLE CONTROL
On Board Diagnosis Logic .................................... 788 ACTUATOR ..................................................... 819
DTC Confirmation Procedure ................................ 788 Component Description ......................................... 819
Diagnosis Procedure ............................................. 788 P
On Board Diagnosis Logic ..................................... 819
Component Inspection .......................................... 790 DTC Confirmation Procedure ................................ 819
Diagnosis Procedure ............................................. 820
P1572 ASCD BRAKE SWITCH ....................... 792
Component Description ......................................... 792 P2122, P2123 APP SENSOR ......................... 821
On Board Diagnosis Logic .................................... 792 Component Description ......................................... 821
DTC Confirmation Procedure ................................ 792 On Board Diagnosis Logic ..................................... 821
Diagnosis Procedure ............................................. 793 DTC Confirmation Procedure ................................ 821
Revision: October 2008 EC-11 2009 Frontier
Diagnosis Procedure .............................................822 Component Inspection .......................................... 865
Component Inspection ...........................................823
ON BOARD REFUELING VAPOR RECOV-
P2127, P2128 APP SENSOR .......................... 824 ERY (ORVR) ..................................................... 867
Component Description .........................................824 System Description ............................................... 867
On Board Diagnosis Logic .....................................824 Diagnosis Procedure ............................................. 867
DTC Confirmation Procedure ................................824 Component Inspection .......................................... 870
Diagnosis Procedure .............................................824
Component Inspection ...........................................827 POSITIVE CRANKCASE VENTILATION ......... 872
Description ............................................................ 872
P2135 TP SENSOR ......................................... 828 Component Inspection .......................................... 872
Component Description .........................................828
On Board Diagnosis Logic .....................................828 REFRIGERANT PRESSURE SENSOR ........... 874
DTC Confirmation Procedure ................................828 Component Description ........................................ 874
Diagnosis Procedure .............................................828 Diagnosis Procedure ............................................. 874
Component Inspection ...........................................831
VIAS .................................................................. 877
P2138 APP SENSOR ...................................... 832 Diagnosis Procedure ............................................. 877
Component Description .........................................832 Component Inspection .......................................... 879
On Board Diagnosis Logic .....................................832
DTC Confirmation Procedure ................................832 ECU DIAGNOSIS ...................................... 881
Diagnosis Procedure .............................................833 ECM .................................................................. 881
Component Inspection ...........................................835
CONSULT-III Reference Value in Data Monitor
P2A00, P2A03 A/F SENSOR 1 ....................... 836 Mode ..................................................................... 881
Component Description .........................................836 ECM Harness Connector Terminal Layout ........... 884
On Board Diagnosis Logic .....................................836 ECM Terminal and Reference Value .................... 884
DTC Confirmation Procedure ................................836 Wiring Diagram - ENGINE CONTROL SYSTEM -. 893
Diagnosis Procedure .............................................837 Fail-Safe Chart ...................................................... 912
DTC Inspection Priority Chart ............................... 914
ASCD BRAKE SWITCH .................................. 841 DTC Index ............................................................. 915
Component Description .........................................841 Emission-related Diagnostic Information .............. 918
Diagnosis Procedure .............................................841
Component Inspection ...........................................847 SYMPTOM DIAGNOSIS ........................... 932

ASCD INDICATOR .......................................... 849 ENGINE CONTROL SYSTEM SYMPTOMS .... 932
Component Description .........................................849 Symptom Matrix Chart .......................................... 932
Diagnosis Procedure .............................................849
NORMAL OPERATING CONDITION ............... 936
COOLING FAN ................................................ 850 Fuel Cut Control (at No Load and High Engine
Description .............................................................850 Speed) .................................................................. 936
Diagnosis Procedure .............................................850
Component Inspection ...........................................851
PRECAUTION ........................................... 937

ELECTRICAL LOAD SIGNAL ......................... 852 PRECAUTIONS ................................................ 937


Precaution for Supplemental Restraint System
Description .............................................................852
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
Diagnosis Procedure .............................................852
SIONER" ............................................................... 937
FUEL INJECTOR ............................................. 854 Precaution for Procedure without Cowl Top Cover. 937
Component Description .........................................854 On Board Diagnosis (OBD) System of Engine and
Diagnosis Procedure .............................................854 A/T ........................................................................ 937
Component Inspection ...........................................857 Precaution ............................................................. 938

FUEL PUMP ..................................................... 858 PREPARATION ......................................... 941


Description .............................................................858
Diagnosis Procedure .............................................858 PREPARATION ................................................ 941
Component Inspection ...........................................861 Special Service Tool ............................................. 941
Commercial Service Tool ...................................... 942
IGNITION SIGNAL ........................................... 862
Component Description .........................................862 ON-VEHICLE MAINTENANCE ................. 943
Diagnosis Procedure .............................................862
FUEL PRESSURE ............................................ 943

Revision: October 2008 EC-12 2009 Frontier


Fuel Pressure Check ............................................. 943 SERVICE DATA AND SPECIFICATIONS
(SDS) ............................................................... 947 A
EVAP LEAK CHECK ........................................ 945 Fuel Pressure ........................................................ 947
How to Detect Fuel Vapor Leakage ...................... 945
Idle Speed and Ignition Timing .............................. 947
ON-VEHICLE REPAIR ............................... 946 Calculated Load Value .......................................... 947 EC
Mass Air Flow Sensor ............................................ 947
EVAP CANISTER ............................................. 946 Intake Air Temperature Sensor ............................. 947
Component Inspection .......................................... 946 Engine Coolant Temperature Sensor .................... 947
C
Removal and Installation ....................................... 946 Air Fuel Ratio (A/F) Sensor 1 Heater ..................... 947
Heated Oxygen sensor 2 Heater ........................... 948
SERVICE DATA AND SPECIFICATIONS Crankshaft Position Sensor (POS) ........................ 948
(SDS) .......................................................... 947 Camshaft Position Sensor (PHASE) ..................... 948 D
Throttle Control Motor ............................................ 948
Fuel Injector ........................................................... 948
Fuel Pump ............................................................. 948 E

Revision: October 2008 EC-13 2009 Frontier


DIAGNOSIS AND REPAIR WORK FLOW
< BASIC INSPECTION > [QR25DE]

BASIC INSPECTION
DIAGNOSIS AND REPAIR WORK FLOW
Trouble Diagnosis Introduction INFOID:0000000004053265

INTRODUCTION
The engine has an ECM to control major systems such as fuel con-
trol, ignition control, idle air control system, etc. The ECM accepts
input signals from sensors and instantly drives actuators. It is essen-
tial that both input and output signals are proper and stable. At the
same time, it is important that there are no malfunctions such as vac-
uum leaks, fouled spark plugs, or other malfunctions with the engine.

MEF036D

It is much more difficult to diagnose an incident that occurs intermit-


tently rather than continuously. Most intermittent incidents are
caused by poor electric connections or improper wiring. In this case,
careful checking of suspected circuits may help prevent the replace-
ment of good parts.

SEF233G

A visual check only may not find the cause of the incidents. A road
test with CONSULT-III (or GST) or a circuit tester connected should
be performed. Follow the WORK FLOW on "WORK FLOW".
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such incidents, especially
intermittent ones. Find out what symptoms are present and under
what conditions they occur. A DIAGNOSTIC WORKSHEET like the
example on "Worksheet Sample" should be used.
Start your diagnosis by looking for conventional malfunctions first.
This will help troubleshoot driveability malfunctions on an electroni-
SEF234G
cally controlled engine vehicle.
WORK FLOW
Overall Sequence

Revision: October 2008 EC-14 2009 Frontier


DIAGNOSIS AND REPAIR WORK FLOW
< BASIC INSPECTION > [QR25DE]

EC

JMBIA1416GB

P
Detailed Flow
1.GET INFORMATION FOR SYMPTOM
Get the detailed information from the customer about the symptom (the condition and the environment when
the incident/malfunction occurred) using the "DIAGNOSTIC WORKSHEET".

>> GO TO 2.

Revision: October 2008 EC-15 2009 Frontier


DIAGNOSIS AND REPAIR WORK FLOW
< BASIC INSPECTION > [QR25DE]

2.CHECK DTC*1
1. Check DTC*1.
2. Perform the following procedure if DTC*1 is displayed.
- Record DTC*1 and freeze frame data*2. (Print them out with CONSULT-III or GST.)
- Erase DTC*1. (Refer to EC-427, "DTC Index".)
- Study the relationship between the cause detected by DTC*1 and the symptom described by the cus-
tomer. (Symptom Matrix Chart is useful. Refer to EC-445, "Symptom Matrix Chart".)
3. Check related service bulletins for information.
Are any symptoms described and any DTCs detected?
Symptom is described, DTC*1 is displayed>>GO TO 3.
Symptom is described, DTC*1 is not displayed>>GO TO 4.
Symptom is not described, DTC*1 is displayed>>GO TO 5.
3.CONFIRM THE SYMPTOM
Try to confirm the symptom described by the customer (except MIL ON).
Diagnosis Work Sheet is useful to verify the incident.
Connect CONSULT-III to the vehicle in “DATA MONITOR (AUTO TRIG)” mode and check real time diagnosis
results.
Verify relation between the symptom and the condition when the symptom is detected.

>> GO TO 5.
4.CONFIRM THE SYMPTOM
Try to confirm the symptom described by the customer.
DIAGNOSIS WORK SHEET is useful to verify the incident.
Connect CONSULT-III to the vehicle in “DATA MONITOR (AUTO TRIG)” mode and check real time diagnosis
results.
Verify relation between the symptom and the condition when the symptom is detected.

>> GO TO 6.
5.PERFORM DTC CONFIRMATION PROCEDURE
Perform DTC Confirmation Procedure for the displayed DTC*1, and then make sure that DTC*1 is detected
again.
At this time, always connect CONSULT-III to the vehicle, and check diagnostic results in real time on “DATA
MONITOR (AUTO TRIG)”.
If two or more DTCs*1 are detected, refer to EC-427, "DTC Inspection Priority Chart" and determine trouble
diagnosis order.
NOTE:
• Freeze frame data*2 is useful if the DTC*1 is not detected.
• Perform Overall Function Check if DTC Confirmation Procedure is not included on Service Manual. This
simplified check procedure is an effective alternative though DTC*1 cannot be detected during this check.
If the result of Overall Function Check is NG, it is the same as the detection of DTC*1 by DTC Confirmation
Procedure.
Is DTC*1 detected?
Yes >> GO TO 10.
No >> Check according toGI-49, "Intermittent Incident" .
6.PERFORM BASIC INSPECTION
Perform EC-19, "Basic Inspection".

With CONSULT-III>>GO TO 7.
Without CONSULT-III>>GO TO 9.

Revision: October 2008 EC-16 2009 Frontier


DIAGNOSIS AND REPAIR WORK FLOW
< BASIC INSPECTION > [QR25DE]

7.PERFORM DATA MONITOR (SPEC) MODE A


With CONSULT-III
Make sure that “MAS A/F SE-B1”, “B/FUEL SCHDL”, and “A/F ALPHA-B1” are within the SP value using
CONSULT-III “DATA MONITOR (SPEC)” mode. Refer to EC-80. EC
Are they within the SP value?
Yes >> GO TO 9.
No >> GO TO 8. C
8. DETECT MALFUNCTIONING PART BY TROUBLE DIAGNOSIS - SPECIFICATION VALUE
Detect malfunctioning part according to EC-80, "Diagnosis Procedure".
D
Is a malfunctioning part detected?
Yes >> GO TO 11.
No >> GO TO 9.
E
9.DETECT MALFUNCTIONING SYSTEM BY SYMPTOM MATRIX CHART
Detect malfunctioning system according to EC-445, "Symptom Matrix Chart" based on the confirmed symptom
in step 4, and determine the trouble diagnosis order based on possible causes and symptoms. F

>> GO TO 10.
10.DETECT MALFUNCTIONING PART BY DIAGNOSTIC PROCEDURE G

Inspect according to Diagnostic Procedure of the system.


NOTE:
The Diagnostic Procedure in EC section described based on open circuit inspection. A short circuit inspection H
is also required for the circuit check in the Diagnostic Procedure. For details, refer to Circuit Inspection in GI-
46, "How to Check Terminal".
Is a malfunctioning part detected? I
Yes >> GO TO 11.
No >> Monitor input data from related sensors or check voltage of related ECM terminals using CON-
SULT-III. Refer to EC-400, "CONSULT-III Reference Value in Data Monitor Mode" , EC-403, J
"ECM Terminal and Reference Value".
11.REPAIR OR REPLACE THE MALFUNCTIONING PART
K
1. Repair or replace the malfunctioning part.
2. Reconnect parts or connectors disconnected during Diagnostic Procedure again after repair and replace-
ment.
3. Check DTC. If DTC is displayed, erase it, refer to EC-427, "DTC Index". L

>> GO TO 12.
M
12.FINAL CHECK
When DTC was detected in step 2, perform DTC Confirmation Procedure or Overall Function Check again,
and then make sure that the malfunction have been completely repaired. N
When symptom was described from the customer, refer to confirmed symptom in step 3 or 4, and make sure
that the symptom is not detected.
OK or NG
O
NG (DTC*1 is detected)>>GO TO 10.
NG (Symptom remains)>>GO TO 6.
OK >> 1. Before returning the vehicle to the customer, make sure to always erase unnecessary DTC*1
P
in ECM and TCM (Transmission Control Module). (Refer to EC-427, "DTC Index" .)
2. If the completion of SRT is needed, drive vehicle under the specific driving pattern. Refer to
EC-427, "DTC Index".
3. INSPECTION END
*1: Include 1st trip DTC.
*2: Include 1st trip freeze frame data.
DIAGNOSTIC WORKSHEET

Revision: October 2008 EC-17 2009 Frontier


DIAGNOSIS AND REPAIR WORK FLOW
< BASIC INSPECTION > [QR25DE]
Description
There are many operating conditions that lead to the malfunction of
engine components. A good grasp of such conditions can make trou-
bleshooting faster and more accurate.
In general, each customer feels differently about an incident. It is
important to fully understand the symptoms or conditions for a cus-
tomer complaint.
Utilize a diagnostic worksheet like the one on the next page in order
to organize all the information for troubleshooting.
Some conditions may cause the MIL to come on steady or blink, and
DTC to be detected. Examples:
• Vehicle ran out of fuel, which caused the engine to misfire.
SEF907L
• Fuel filler cap was left off or incorrectly screwed on, allowing fuel to
evaporate into the atmosphere.
Worksheet Sample

MTBL0017

Revision: October 2008 EC-18 2009 Frontier


INSPECTION AND ADJUSTMENT
< BASIC INSPECTION > [QR25DE]
INSPECTION AND ADJUSTMENT
A
Basic Inspection INFOID:0000000004053266

1.INSPECTION START EC
1. Check service records for any recent repairs that may indicate a related malfunction, or a current need for
scheduled maintenance.
2. Open engine hood and check the following: C
- Harness connectors for improper connections
- Wiring harness for improper connections, pinches and cut
- Vacuum hoses for splits, kinks and improper connections
D
- Hoses and ducts for leakage
- Air cleaner clogging
- Gasket
3. Check that electrical or mechanical loads are not applied. E
- Headlamp switch is OFF.
- Air conditioner switch is OFF.
- Steering wheel is in the straight-ahead position, etc. F
SEF983U
4. Start engine and warm it up until engine coolant temperature
indicator points to the middle of gauge.
Ensure engine stays below 1,000 rpm.
G

I
SEF976U

5. Run engine at about 2,000 rpm for about 2 minutes under no J


load.
6. Make sure that no DTC is displayed with CONSULT-III or GST.
OK or NG K
OK >> GO TO 3.
NG >> GO TO 2.
L

SEF977U M
2.REPAIR OR REPLACE
Repair or replace components as necessary according to corresponding Diagnostic Procedure. N

>> GO TO 3.
3.CHECK TARGET IDLE SPEED O
With CONSULT-III
1. Run engine at about 2,000 rpm for about 2 minutes under no load.
P

Revision: October 2008 EC-19 2009 Frontier


INSPECTION AND ADJUSTMENT
< BASIC INSPECTION > [QR25DE]
2. Rev engine (2,000 to 3,000 rpm) two or three times under no
load, then run engine at idle speed for about 1 minute.

PBIA8513J

3. Read idle speed in “DATA MONITOR” mode with CONSULT-III. Refer to EC-23, "Idle Speed and Ignition
Timing Check".

M/T: 625 ± 50 rpm (in Neutral position)


A/T: 700 ± 50 rpm (in P or N position)

Without CONSULT-III
1. Run engine at about 2,000 rpm for about 2 minutes under no load.
2. Rev engine (2,000 to 3,000 rpm) two or three times under no load, then run engine at idle speed for about
1 minute.
3. Check idle speed. Refer to EC-23, "Idle Speed and Ignition Timing Check".

M/T: 625 ± 50 rpm (in Neutral position)


A/T: 700 ± 50 rpm (in P or N position)
OK or NG
OK >> GO TO 10.
NG >> GO TO 4.
4.PERFORM ACCELERATOR PEDAL RELEASED POSITION LEARNING
1. Stop engine.
2. Perform EC-24, "Accelerator Pedal Released Position Learning".

>> GO TO 5.
5.PERFORM THROTTLE VALVE CLOSED POSITION LEARNING
Perform EC-24, "Throttle Valve Closed Position Learning".

>> GO TO 6.
6.PERFORM IDLE AIR VOLUME LEARNING
Refer to EC-24, "Idle Air Volume Learning".
Is Idle Air Volume Learning carried out successfully?
Yes or No
Yes >> GO TO 7.
No >> 1. Follow the instruction of Idle Air Volume Learning.
2. GO TO 4.
7.CHECK TARGET IDLE SPEED AGAIN
With CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Read idle speed in “DATA MONITOR” mode with CONSULT-III. Refer to EC-23, "Idle Speed and Ignition
Timing Check".

Revision: October 2008 EC-20 2009 Frontier


INSPECTION AND ADJUSTMENT
< BASIC INSPECTION > [QR25DE]

M/T: 625 ± 50 rpm (in Neutral position) A


A/T: 700 ± 50 rpm (in P or N position)
Without CONSULT-III
1. Start engine and warm it up to normal operating temperature. EC
2. Check idle speed. Refer to EC-23, "Idle Speed and Ignition Timing Check".

M/T: 625 ± 50 rpm (in Neutral position) C


A/T: 700 ± 50 rpm (in P or N position)
OK or NG
D
OK >> GO TO 10.
NG >> GO TO 8.
8.DETECT MALFUNCTIONING PART E
Check the following.
• Check camshaft position sensor (PHASE) and circuit. Refer to EC-204, "Component Description".
• Check crankshaft position sensor (POS) and circuit. Refer to EC-200, "Component Description". F
OK or NG
OK >> GO TO 9.
NG >> 1. Repair or replace. G
2. GO TO 4.
9.CHECK ECM FUNCTION
H
1. Substitute with a non-malfunctioning ECM to check ECM function. (ECM may be the cause of the incident,
although this is rare.)
2. Perform initialization of NVIS (NATS) system and registration of all NVIS (NATS) ignition key IDs. Refer to
EC-23, "Procedure After Replacing ECM". I

>> GO TO 4.
J
10.CHECK IGNITION TIMING
1. Run engine at idle.
2. Check ignition timing with a timing light. Refer to EC-23, "Idle K
Speed and Ignition Timing Check".

M/T: 15 ± 5° BTDC (in Neutral position)


L
A/T: 15 ± 5° BTDC (in P or N position)
OK or NG
OK >> GO TO 19. M
NG >> GO TO 11.

BBIA0633E
N
11.PERFORM ACCELERATOR PEDAL RELEASED POSITION LEARNING
1. Stop engine.
2. Perform EC-24, "Accelerator Pedal Released Position Learning". O

>> GO TO 12.
P
12.PERFORM THROTTLE VALVE CLOSED POSITION LEARNING
Perform EC-24, "Throttle Valve Closed Position Learning".

>> GO TO 13.
13.PERFORM IDLE AIR VOLUME LEARNING
Refer to EC-24, "Idle Air Volume Learning".
Revision: October 2008 EC-21 2009 Frontier
INSPECTION AND ADJUSTMENT
< BASIC INSPECTION > [QR25DE]
Is Idle Air Volume Learning carried out successfully?
Yes or No
Yes >> GO TO 14.
No >> 1. Follow the instruction of Idle Air Volume Learning.
2. GO TO 4.
14.CHECK TARGET IDLE SPEED AGAIN
With CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Read idle speed in “DATA MONITOR” mode with CONSULT-III. Refer to EC-23, "Idle Speed and Ignition
Timing Check".

M/T: 625 ± 50 rpm (in Neutral position)


A/T: 700 ± 50 rpm (in P or N position)
Without CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed. Refer to EC-23, "Idle Speed and Ignition Timing Check".

M/T: 625 ± 50 rpm (in Neutral position)


A/T: 700 ± 50 rpm (in P or N position)
OK or NG
OK >> GO TO 15.
NG >> GO TO 17.
15.CHECK IGNITION TIMING AGAIN
1. Run engine at idle.
2. Check ignition timing with a timing light. Refer to EC-23, "Idle
Speed and Ignition Timing Check".

M/T: 15 ± 5° BTDC (in Neutral position)


A/T: 15 ± 5° BTDC (in P or N position)
OK or NG
OK >> GO TO 19.
NG >> GO TO 16.

BBIA0633E

16.CHECK TIMING CHAIN INSTALLATION


Check timing chain installation. Refer to EM-44, "Removal and Installation".
OK or NG
OK >> GO TO 17.
NG >> 1. Repair the timing chain installation.
2. GO TO 4.
17.DETECT MALFUNCTIONING PART
Check the following.
• Check camshaft position sensor (PHASE) and circuit. Refer to EC-204, "Component Description".
• Check crankshaft position sensor (POS) and circuit. Refer to EC-200, "Component Description".
OK or NG
OK >> GO TO 18.
NG >> 1. Repair or replace.
2. GO TO 4.
18.CHECK ECM FUNCTION
1. Substitute another known-good ECM to check ECM function. (ECM may be the cause of the incident,
although this is rare)
Revision: October 2008 EC-22 2009 Frontier
INSPECTION AND ADJUSTMENT
< BASIC INSPECTION > [QR25DE]
2. Perform initialization of NVIS (NATS) system and registration of all NVIS (NATS) ignition key IDs. Refer to
EC-23, "Procedure After Replacing ECM". A

>> GO TO 4.
19.INSPECTION END EC

Did you replace ECM, referring this Basic Inspection procedure?


Yes or No C
Yes >> 1. Perform EC-24, "VIN Registration".
2. INSPECTION END
No >> INSPECTION END D
Idle Speed and Ignition Timing Check INFOID:0000000004053267

IDLE SPEED E

With CONSULT-III
Check idle speed in “DATA MONITOR” mode with CONSULT-III.
F
With GST
Check idle speed in Service $01 with GST.
IGNITION TIMING G
Any of following two methods may be used.
1. Attach timing light to loop wire as shown.
H

BBIA0644E
K
2. Check ignition timing.

N
BBIA0633E

Procedure After Replacing ECM INFOID:0000000004053268

O
When replacing ECM, the following procedure must be performed.
1. Perform initialization of NVIS (NATS) system and registration of all NVIS (NATS) ignition key IDs. Refer to
SEC-6, "ECM RE-COMMUNICATING FUNCTION : Special Repair Requirement". P
2. Perform EC-24, "VIN Registration".
3. Perform EC-24, "Accelerator Pedal Released Position Learning".
4. Perform EC-24, "Throttle Valve Closed Position Learning".
5. Perform EC-24, "Idle Air Volume Learning".

Revision: October 2008 EC-23 2009 Frontier


INSPECTION AND ADJUSTMENT
< BASIC INSPECTION > [QR25DE]
VIN Registration INFOID:0000000004053269

DESCRIPTION
VIN Registration is an operation to registering VIN in ECM. It must be performed each time ECM is replaced.
NOTE:
Accurate VIN which is registered in ECM may be required for Inspection & Maintenance (I/M).
OPERATION PROCEDURE
With CONSULT-III
1. Check the VIN of the vehicle and note it. Refer toEC-24, "VIN Registration" .
2. Turn ignition switch ON and engine stopped.
3. Select “VIN REGISTRATION” in “WORK SUPPORT” mode.
4. Follow the instruction of CONSULT-III display.
Accelerator Pedal Released Position Learning INFOID:0000000004053270

DESCRIPTION
Accelerator Pedal Released Position Learning is an operation to learn the fully released position of the accel-
erator pedal by monitoring the accelerator pedal position sensor output signal. It must be performed each time
the harness connector of the accelerator pedal position sensor or ECM is disconnected.
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch ON and wait at least 2 seconds.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON and wait at least 2 seconds.
5. Turn ignition switch OFF and wait at least 10 seconds.
Throttle Valve Closed Position Learning INFOID:0000000004053271

DESCRIPTION
Throttle Valve Closed Position Learning is an operation to learn the fully closed position of the throttle valve by
monitoring the throttle position sensor output signal. It must be performed each time harness connector of
electric throttle control actuator or ECM is disconnected.
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
Make sure that throttle valve moves during above 10 seconds by confirming the operating sound.
Idle Air Volume Learning INFOID:0000000004053272

DESCRIPTION
Idle Air Volume Learning is an operation to learn the idle air volume that keeps each engine within the specific
range. It must be performed under of the following conditions:
• Each time electric throttle control actuator or ECM is replaced.
• Idle speed or ignition timing is out of specification.
PREPARATION
Before performing Idle Air Volume Learning, make sure that all of the following conditions are satisfied.
Learning will be cancelled if any of the following conditions are missed for even a moment.
• Battery voltage: More than 12.9V (At idle)
• Engine coolant temperature: 70 - 95°C (158 - 212°F)
• Selector lever position: P or N (A/T), Neutral (M/T)
• Electric load switch: OFF
(Air conditioner, headlamp)

Revision: October 2008 EC-24 2009 Frontier


INSPECTION AND ADJUSTMENT
< BASIC INSPECTION > [QR25DE]
On vehicles equipped with daytime light systems, if the parking brake is applied before the engine is
started the headlamp will not be illuminated. A
• Steering wheel: Neutral (Straight-ahead position)
• Vehicle speed: Stopped
• Transmission: Warmed-up
EC
- A/T models
• With CONSULT-III: Drive vehicle until “ATF TEMP SE 1” in “DATA MONITOR” mode of “A/T” system indi-
cates less than 0.9V.
• Without CONSULT-III: Drive vehicle for 10 minutes. C
- M/T models: Drive vehicle for 10 minutes.
OPERATION PROCEDURE
D
With CONSULT-III
1. Perform EC-24, "Accelerator Pedal Released Position Learning".
2. Perform EC-24, "Throttle Valve Closed Position Learning". E
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic PREPARATION (previously mentioned) are in good order.
5. Select “IDLE AIR VOL LEARN” in “WORK SUPPORT” mode. F
6. Touch “START” and wait 20 seconds.
7. Make sure that “CMPLT” is displayed on CONSULT-III screen. If “CMPLT” is not displayed, Idle Air Vol-
ume Learning will not be carried out successfully. In this case, find the cause of the incident by referring to G
the DIAGNOSTIC PROCEDURE below.
8. Rev up the engine two or three times and make sure that idle speed and ignition timing are within the
specifications. Refer to EC-23, "Idle Speed and Ignition Timing Check". H

ITEM SPECIFICATION
I
Idle speed M/T: 625 ± 50 rpm (in Neutral position)
A/T: 700 ± 50 rpm (in P or N position)
Ignition timing M/T: 15 ± 5° BTDC (in Neutral position)
A/T: 15 ± 5° BTDC (in P or N position) J

Without CONSULT-III
NOTE: K
• It is better to count the time accurately with a clock.
• It is impossible to switch the diagnostic mode when an accelerator pedal position sensor circuit has
a malfunction. L
1. Perform EC-24, "Accelerator Pedal Released Position Learning".
2. Perform EC-24, "Throttle Valve Closed Position Learning".
3. Start engine and warm it up to normal operating temperature. M
4. Check that all items listed under the topic PREPARATION (previously mentioned) are in good order.
5. Turn ignition switch OFF and wait at least 10 seconds.
N
6. Confirm that accelerator pedal is fully released, turn ignition switch ON and wait 3 seconds.
7. Repeat the following procedure quickly 5 times within 5 seconds.
a. Fully depress the accelerator pedal.
O
b. Fully release the accelerator pedal.
8. Wait 7 seconds, fully depress the accelerator pedal for approx. 20 seconds until the MIL stops blinking
and turns ON.
P
9. Fully release the accelerator pedal within 3 seconds after the MIL turns ON.
10. Start engine and let it idle.

Revision: October 2008 EC-25 2009 Frontier


INSPECTION AND ADJUSTMENT
< BASIC INSPECTION > [QR25DE]
11. Wait 20 seconds.

SEC897C

12. Rev up the engine two or three times and make sure that idle speed and ignition timing are within the
specifications. Refer to EC-23, "Idle Speed and Ignition Timing Check".

ITEM SPECIFICATION
Idle speed M/T: 625 ± 50 rpm (in Neutral position)
A/T: 700 ± 50 rpm (in P or N position)
Ignition timing M/T: 15 ± 5° BTDC (in Neutral position)
A/T: 15 ± 5° BTDC (in P or N position)
13. If idle speed and ignition timing are not within the specification, Idle Air Volume Learning will not be carried
out successfully. In this case, find the cause of the incident by referring to the DIAGNOSTIC PROCE-
DURE below.
DIAGNOSTIC PROCEDURE
If idle air volume learning cannot be performed successfully, proceed as follows:
1. Check that throttle valve is fully closed.
2. Check PCV valve operation.
3. Check that downstream of throttle valve is free from air leakage.
4. When the above three items check out OK, engine component parts and their installation condi-
tion are questionable. Check and eliminate the cause of the incident.
It is useful to perform EC-80.
5. If any of the following conditions occur after the engine has started, eliminate the cause of the
incident and perform Idle Air Volume Learning all over again:
• Engine stalls.
• Erroneous idle.

Revision: October 2008 EC-26 2009 Frontier


ENGINE CONTROL SYSTEM
< FUNCTION DIAGNOSIS > [QR25DE]

FUNCTION DIAGNOSIS A
ENGINE CONTROL SYSTEM
System Diagram INFOID:0000000004053273
EC

JMBIA1943GB

Revision: October 2008 EC-27 2009 Frontier


ENGINE CONTROL SYSTEM
< FUNCTION DIAGNOSIS > [QR25DE]
Engine Control Component Parts Location INFOID:0000000004053274

BBIA0608E

Revision: October 2008 EC-28 2009 Frontier


ENGINE CONTROL SYSTEM
< FUNCTION DIAGNOSIS > [QR25DE]

EC

BBIA0609E

Revision: October 2008 EC-29 2009 Frontier


ENGINE CONTROL SYSTEM
< FUNCTION DIAGNOSIS > [QR25DE]

BBIA0638E

BBIA0610E

Revision: October 2008 EC-30 2009 Frontier


ENGINE CONTROL SYSTEM
< FUNCTION DIAGNOSIS > [QR25DE]

EC

BBIA0611E

Revision: October 2008 EC-31 2009 Frontier


ENGINE CONTROL SYSTEM
< FUNCTION DIAGNOSIS > [QR25DE]

ALBIA0515ZZ

EVAP canister vent control valve EVAP control system pressure


1. 2. 3. Drain filter
(view with bed removed) sensor
Intake manifold collector
4. EVAP canister 5. 6. Power steering pressure sensor
(view with air cleaner case removed)
ASCD brake switch (view with lower
7. 8. Stop lamp switch 9. Brake pedal
instrument panel LH removed)
Electric throttle control actuator
10. 11. Throttle valve 12. ASCD steering switch
(view with intake air duct removed)
13. CANCEL switch 14. ON OFF (main) switch 15. SET/COAST switch
16. ACCEL/RES switch 17. ASCD clutch switch 18. Clutch pedal
Front

Revision: October 2008 EC-32 2009 Frontier


ENGINE CONTROL SYSTEM
< FUNCTION DIAGNOSIS > [QR25DE]

EC

BBIA0640E

Revision: October 2008 EC-33 2009 Frontier


MULTIPORT FUEL INJECTION SYSTEM
< FUNCTION DIAGNOSIS > [QR25DE]
MULTIPORT FUEL INJECTION SYSTEM
System Description INFOID:0000000004053275

INPUT/OUTPUT SIGNAL CHART

Sensor Input Signal to ECM ECM function Actuator


Crankshaft position sensor (POS) Engine speed*3
Camshaft position sensor (PHASE) Piston position
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position
Park/neutral position (PNP) switch Gear position
Fuel injection & mixture
Fuel injector
Knock sensor Engine knocking condition ratio control
Power steering pressure sensor Power steering operation
Air fuel ratio (A/F) sensor 1 Density of oxygen in exhaust gas

Heated oxygen sensor 2*1 Density of oxygen in exhaust gas

Combination meter Vehicle speed*2


Air conditioner switch Air conditioner operation*2
Battery Battery voltage*3
*1: This sensor is not used to control the engine system under normal conditions.
*2: This signal is sent to the ECM through CAN communication line.
*3: ECM determines the start signal status by the signal of engine speed and battery voltage.

SYSTEM DESCRIPTION
The amount of fuel injected from the fuel injector is determined by the ECM. The ECM controls the length of
time the valve remains open (injection pulse duration). The amount of fuel injected is a program value in the
ECM memory. The program value is preset by engine operating conditions. These conditions are determined
by input signals (for engine speed and intake air) from both the crankshaft position sensor and the mass air
flow sensor.
VARIOUS FUEL INJECTION INCREASE/DECREASE COMPENSATION
In addition, the amount of fuel injected is compensated to improve engine performance under various operat-
ing conditions as listed below.
<Fuel increase>
• During warm-up
• When starting the engine
• During acceleration
• Hot-engine operation
• When selector lever is changed from N to D (A/T models)
• High-load, high-speed operation
<Fuel decrease>
• During deceleration
• During high engine speed operation

Revision: October 2008 EC-34 2009 Frontier


MULTIPORT FUEL INJECTION SYSTEM
< FUNCTION DIAGNOSIS > [QR25DE]
MIXTURE RATIO FEEDBACK CONTROL (CLOSED LOOP CONTROL)
A

EC

PBIB3020E

The mixture ratio feedback system provides the best air-fuel mixture ratio for driveability and emission control. D
The three way catalyst (manifold) can better reduce CO, HC and NOx emissions. This system uses air fuel
ratio (A/F) sensor 1 in the exhaust manifold to monitor whether the engine operation is rich or lean. The ECM
adjusts the injection pulse width according to the sensor voltage signal. For more information about air fuel
ratio (A/F) sensor 1, refer to EC-139, "Component Description". This maintains the mixture ratio within the E
range of stoichiometric (ideal air-fuel mixture).
This stage is referred to as the closed loop control condition.
Heated oxygen sensor 2 is located downstream of the three way catalyst (manifold). Even if the switching F
characteristics of air fuel ratio (A/F) sensor 1 shift, the air-fuel ratio is controlled to stoichiometric by the signal
from heated oxygen sensor 2.
Open Loop Control G
The open loop system condition refers to when the ECM detects any of the following conditions. Feedback
control stops in order to maintain stabilized fuel combustion.
• Deceleration and acceleration H
• High-load, high-speed operation
• Malfunction of air fuel ratio (A/F) sensor 1 or its circuit
• Insufficient activation of air fuel ratio (A/F) sensor 1 at low engine coolant temperature
• High engine coolant temperature I
• During warm-up
• After shifting from N to D (A/T models)
• When starting the engine J
MIXTURE RATIO SELF-LEARNING CONTROL
The mixture ratio feedback control system monitors the mixture ratio signal transmitted from air fuel ratio (A/F)
sensor 1. This feedback signal is then sent to the ECM. The ECM controls the basic mixture ratio as close to K
the theoretical mixture ratio as possible. However, the basic mixture ratio is not necessarily controlled as orig-
inally designed. Both manufacturing differences (i.e., mass air flow sensor hot wire) and characteristic
changes during operation (i.e., fuel injector clogging) directly affect mixture ratio.
L
Accordingly, the difference between the basic and theoretical mixture ratios is monitored in this system. This is
then computed in terms of “injection pulse duration” to automatically compensate for the difference between
the two ratios.
“Fuel trim” refers to the feedback compensation value compared against the basic injection duration. Fuel trim M
includes short-term fuel trim and long-term fuel trim.
“Short-term fuel trim” is the short-term fuel compensation used to maintain the mixture ratio at its theoretical
value. The signal from air fuel ratio (A/F) sensor 1 indicates whether the mixture ratio is RICH or LEAN com- N
pared to the theoretical value. The signal then triggers a reduction in fuel volume if the mixture ratio is rich, and
an increase in fuel volume if it is lean.
“Long-term fuel trim” is overall fuel compensation carried out over time to compensate for continual deviation
of the short-term fuel trim from the central value. Continual deviation will occur due to individual engine differ- O
ences, wear over time and changes in the usage environment.

Revision: October 2008 EC-35 2009 Frontier


MULTIPORT FUEL INJECTION SYSTEM
< FUNCTION DIAGNOSIS > [QR25DE]
FUEL INJECTION TIMING

SEF337W

Two types of systems are used.


Sequential Multiport Fuel Injection System
Fuel is injected into each cylinder during each engine cycle according to the firing order. This system is used
when the engine is running.
Simultaneous Multiport Fuel Injection System
Fuel is injected simultaneously into all four cylinders twice each engine cycle. In other words, pulse signals of
the same width are simultaneously transmitted from the ECM.
The four fuel injectors will then receive the signals two times for each engine cycle.
This system is used when the engine is being started and/or if the fail-safe system (CPU) is operating.
FUEL SHUT-OFF
Fuel to each cylinder is cut off during deceleration, operation of the engine at excessively high speeds or oper-
ation of the vehicle at excessively high speeds.

Revision: October 2008 EC-36 2009 Frontier


ELECTRIC IGNITION SYSTEM
< FUNCTION DIAGNOSIS > [QR25DE]
ELECTRIC IGNITION SYSTEM
A
System Description INFOID:0000000004053276

INPUT/OUTPUT SIGNAL CHART EC

Sensor Input Signal to ECM ECM function Actuator


Crankshaft position sensor (POS) Engine speed*2 C
Camshaft position sensor (PHASE) Piston position
Mass air flow sensor Amount of intake air
D
Engine coolant temperature sensor Engine coolant temperature
Throttle position sensor Throttle position Ignition timing
Power transistor
Accelerator pedal position sensor Accelerator pedal position control E
Knock sensor Engine knocking
Park/neutral position (PNP) switch Gear position
F
Combination meter Vehicle speed*1
Battery Battery voltage*2
*1: This signal is sent to the ECM through CAN communication line.
G
*2: ECM determines the start signal status by the signal of engine speed and battery voltage.

SYSTEM DESCRIPTION H
Ignition order: 1 - 3 - 4 - 2
The ignition timing is controlled by the ECM to maintain the best air-fuel ratio for every running condition of the
engine. The ignition timing data is stored in the ECM.
The ECM receives information such as the injection pulse width and camshaft position sensor (PHASE) sig- I
nal. Computing this information, ignition signals are transmitted to the power transistor.
During the following conditions, the ignition timing is revised by the ECM according to the other data stored in
the ECM. J
• At starting
• During warm-up
• At idle
K
• At low battery voltage
• During acceleration
The knock sensor retard system is designed only for emergencies. The basic ignition timing is programmed
within the anti-knocking zone, if recommended fuel is used under dry conditions. The retard system does not L
operate under normal driving conditions. If engine knocking occurs, the knock sensor monitors the condition.
The signal is transmitted to the ECM. The ECM retards the ignition timing to eliminate the knocking condition.
M

Revision: October 2008 EC-37 2009 Frontier


AIR CONDITIONING CUT CONTROL
< FUNCTION DIAGNOSIS > [QR25DE]
AIR CONDITIONING CUT CONTROL
Input/Output Signal Chart INFOID:0000000004053277

Sensor Input Signal to ECM ECM function Actuator


Air conditioner switch 1
Air conditioner ON signal*
Accelerator pedal position sensor Accelerator pedal position
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE) Engine speed*2

Engine coolant temperature sensor Engine coolant temperature Air conditioner


Air conditioner relay
cut control
Refrigerant pressure sensor Refrigerant pressure
Power steering pressure sensor Power steering operation
Combination meter Vehicle speed*1
Battery Battery voltage*2
*1: This signal is sent to the ECM through CAN communication line.
*2: ECM determines the start signal status by the signal of engine speed and battery voltage.

System Description INFOID:0000000004053278

This system improves engine operation when the air conditioner is used.
Under the following conditions, the air conditioner is turned OFF.
• When the accelerator pedal is fully depressed.
• When cranking the engine.
• At high engine speeds.
• When the engine coolant temperature becomes excessively high.
• When operating power steering during low engine speed or low vehicle speed.
• When engine speed is excessively low.
• When refrigerant pressure is excessively low or high.

Revision: October 2008 EC-38 2009 Frontier


AUTOMATIC SPEED CONTROL DEVICE (ASCD)
< FUNCTION DIAGNOSIS > [QR25DE]
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
A
System Description INFOID:0000000004053279

INPUT/OUTPUT SIGNAL CHART EC

Sensor Input signal to ECM ECM function Actuator


ASCD brake switch Brake pedal operation C
Stop lamp switch Brake pedal operation
ASCD clutch switch (M/T models) Clutch pedal operation
Electric throttle control D
ASCD steering switch ASCD steering switch operation ASCD vehicle speed control
actuator
Park/neutral position (PNP) switch Gear position
Combination meter Vehicle speed* E
TCM (A/T models) Powertrain revolution*
*: This signal is sent to the ECM through CAN communication line.
F
BASIC ASCD SYSTEM
Refer to Owner's Manual for ASCD operating instructions.
Automatic Speed Control Device (ASCD) allows a driver to keep vehicle at predetermined constant speed
G
without depressing accelerator pedal. Driver can set vehicle speed in advance between approximately 35 km/
h (22 MPH) and 144 km/h (89 MPH).
ECM controls throttle angle of electric throttle control actuator to regulate engine speed.
Operation status of ASCD is indicated by CRUISE indicator and SET indicator in combination meter. If any H
malfunction occurs in the ASCD system, it automatically deactivates control.
NOTE:
Always drive vehicle in a safe manner according to traffic conditions and obey all traffic laws. I
SET OPERATION
Press ASCD MAIN switch. (The CRUISE indicator in combination meter illuminates.)
When vehicle speed reaches a desired speed between approximately 35 km/h (22 MPH) and 144 km/h (89 J
MPH), press SET/COAST switch. (Then SET indicator in combination meter illuminates.)
ACCELERATE OPERATION
If the RESUME/ACCELERATE switch is depressed during cruise control driving, increase the vehicle speed K
until the switch is released or vehicle speed reaches maximum speed controlled by the system.
And then ASCD will maintain the new set speed.
CANCEL OPERATION L
When any of following conditions exist, cruise operation will be canceled.
• CANCEL switch is depressed
• More than 2 switches on ASCD steering switch are pressed at the same time (Set speed will be cleared) M
• Brake pedal is depressed
• Clutch pedal is depressed or gear position is changed to the neutral position (M/T models)
• Selector lever is position is N, P or R position (A/T models)
N
• Vehicle speed decreased to 13 km/h (8 MPH) lower than the set speed
When the ECM detects any of the following conditions, the ECM will cancel the cruise operation and inform
the driver by blinking indicator lamp.
• Engine coolant temperature is slightly higher than the normal operating temperature, CRUISE lamp may O
blink slowly.
When the engine coolant temperature decreases to the normal operating temperature, CRUISE lamp will
stop blinking and the cruise operation will be able to work by depressing SET/COAST switch or RESUME/
P
ACCELERATE switch.
• Malfunction for some self-diagnoses regarding ASCD control: SET lamp will blink quickly.
If MAIN switch is turned to OFF while ASCD is activated, all of ASCD operations will be canceled and vehicle
speed memory will be erased.
COAST OPERATION
When the SET/COAST switch is pressed during cruise control driving, decrease vehicle set speed until the
switch is released. And then ASCD will maintain the new set speed.

Revision: October 2008 EC-39 2009 Frontier


AUTOMATIC SPEED CONTROL DEVICE (ASCD)
< FUNCTION DIAGNOSIS > [QR25DE]
RESUME OPERATION
When the RESUME/ACCELERATE switch is pressed after canceling operation other than depressing the
MAIN switch, vehicle speed will return to last set speed. To resume vehicle set speed, vehicle condition must
meet following conditions.
• Brake pedal is released
• Clutch pedal is released (M/T models)
• A/T selector lever is in position other than P and N positions (A/T models)
• Vehicle speed is greater than 35 km/h (22 MPH) and less than 144 km/h (89 MPH)
Component Description INFOID:0000000004053280

ASCD STEERING SWITCH


Refer to EC-321.
ASCD BRAKE SWITCH
Refer to EC-325 and EC-371.
ASCD CLUTCH SWITCH
Refer to EC-332 and EC-375.
STOP LAMP SWITCH
Refer to EC-325, EC-337 and EC-371.
ELECTRIC THROTTLE CONTROL ACTUATOR
Refer to EC-349.
ASCD INDICATOR
Refer to EC-376.

Revision: October 2008 EC-40 2009 Frontier


CAN COMMUNICATION
< FUNCTION DIAGNOSIS > [QR25DE]
CAN COMMUNICATION
A
System Description INFOID:0000000004053281

CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul- EC
tiplex communication line with high data communication speed and excellent error detection ability. Many
electronic control units are equipped onto a vehicle, and each control unit shares information and links with
other control units during operation (not independent). In CAN communication, control units are connected
with 2 communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less C
wiring. Each control unit transmits/receives data but selectively reads required data only.
Refer toLAN-55, "CAN System Specification Chart", about CAN communication for detail.
D

Revision: October 2008 EC-41 2009 Frontier


EVAPORATIVE EMISSION SYSTEM
< FUNCTION DIAGNOSIS > [QR25DE]
EVAPORATIVE EMISSION SYSTEM
Description INFOID:0000000004053282

SYSTEM DESCRIPTION

PBIB3639E

The evaporative emission system is used to reduce hydrocarbons emitted into the atmosphere from the fuel
system. This reduction of hydrocarbons is accomplished by activated charcoals in the EVAP canister.
The fuel vapor in the sealed fuel tank is led into the EVAP canister which contains activated carbon and the
vapor is stored there when the engine is not operating or when refueling to the fuel tank.
The vapor in the EVAP canister is purged by the air through the purge line to the intake manifold when the
engine is operating. EVAP canister purge volume control solenoid valve is controlled by ECM. When the
engine operates, the flow rate of vapor controlled by EVAP canister purge volume control solenoid valve is
proportionally regulated as the air flow increases.
EVAP canister purge volume control solenoid valve also shuts off the vapor purge line during decelerating.

Revision: October 2008 EC-42 2009 Frontier


EVAPORATIVE EMISSION SYSTEM
< FUNCTION DIAGNOSIS > [QR25DE]
EVAPORATIVE EMISSION LINE DRAWING
A

EC

PBIB2654E
P

Revision: October 2008 EC-43 2009 Frontier


EVAPORATIVE EMISSION SYSTEM
< FUNCTION DIAGNOSIS > [QR25DE]

ALBIA0513ZZ

EVAP canister vent control valve EVAP control system pressure


1. EVAP vapor purge line 2. 3.
(view with bed removed) sensor
4. Drain filter 5. EVAP canister
Front Previous page

Revision: October 2008 EC-44 2009 Frontier


INTAKE VALVE TIMING CONTROL
< FUNCTION DIAGNOSIS > [QR25DE]
INTAKE VALVE TIMING CONTROL
A
Description INFOID:0000000004053283

SYSTEM DESCRIPTION EC

Sensor Input signal to ECM ECM function Actuator


Crankshaft position sensor (POS) Engine speed C
Camshaft position sensor (PHASE) Piston position
Intake valve Intake valve timing control
Engine coolant temperature sensor Engine coolant temperature timing control solenoid valve
D
Combination meter Vehicle speed*
*: This signal is sent to ECM through CAN communication line.
E

J
PBIB3279E

This mechanism hydraulically controls cam phases continuously with the fixed operating angle of the intake
valve.
The ECM receives signals such as crankshaft position, camshaft position, engine speed, and engine coolant K
temperature. Then, the ECM sends ON/OFF pulse duty signals to the intake valve timing control solenoid
valve depending on driving status. This makes it possible to control the shut/open timing of the intake valve to
increase engine torque in low/mid speed range and output in high-speed range. L

Revision: October 2008 EC-45 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [QR25DE]
ON BOARD DIAGNOSTIC (OBD) SYSTEM
Introduction INFOID:0000000004053284

The ECM has an on board diagnostic system, which detects malfunctions related to engine sensors or actua-
tors. The ECM also records various emission-related diagnostic information including:

Emission-related diagnostic information Diagnostic service


Diagnostic Trouble Code (DTC) Service $03 of SAE J1979
Freeze Frame data Service $02 of SAE J1979
System Readiness Test (SRT) code Service $01 of SAE J1979
1st Trip Diagnostic Trouble Code (1st Trip DTC) Service $07 of SAE J1979
1st Trip Freeze Frame data
Test values and Test limits Service $06 of SAE J1979
Calibration ID Service $09 of SAE J1979
The above information can be checked using procedures listed in the table below.
×: Applicable —: Not applicable
Freeze Frame 1st trip Freeze
DTC 1st trip DTC SRT code SRT status Test value
data Frame data
CONSULT-III × × × × × × —
GST × × × — × × ×
ECM × ×* — — — × —

*: When DTC and 1st trip DTC simultaneously appear on the display, they cannot be clearly distinguished from each other.
The malfunction indicator lamp (MIL) on the instrument panel illuminate when the same malfunction is
detected in two consecutive trips (Two trip detection logic), or when the ECM enters fail-safe mode. (Refer to
EC-425, "Fail-safe Chart".)
Two Trip Detection Logic INFOID:0000000004053285

When a malfunction is detected for the first time, 1st trip DTC and 1st trip Freeze Frame data are stored in the
ECM memory. The MIL will not illuminate at this stage. <1st trip>
If the same malfunction is detected again during the next drive, the DTC and Freeze Frame data are stored in
the ECM memory, and the MIL illuminates. The MIL illuminates at the same time the DTC is stored. <2nd trip>
The “trip” in the “Two Trip Detection Logic” means a driving mode in which self-diagnosis is performed during
vehicle operation. Specific on board diagnostic items will cause the ECM to illuminate or blink the MIL, and
store DTC and Freeze Frame data, even in the 1st trip, as shown below.
×: Applicable —: Not applicable

MIL DTC 1st trip DTC

Items 1st trip 2nd trip 2nd trip


1st trip 2nd trip 1st trip
display-
Blinking Illuminated Blinking Illuminated displaying displaying displaying
ing
Misfire (Possible three way cata-
lyst damage) — DTC: P0300 - × — — — — — × —
P0304 is being detected
Misfire (Possible three way cata-
lyst damage) — DTC: P0300 - — — × — — × — —
P0304 is being detected
One trip detection diagnoses
— × — — × — — —
(Refer to EC-427.)
Except above — — — × — × × —
When there is an open circuit on MIL circuit, the ECM cannot warn the driver by Illuminated MIL when there is
malfunction on engine control system.
Therefore, when electrical controlled throttle and part of ECM related diagnoses are continuously detected as
NG for 5 trips, ECM warns the driver that engine control system malfunctions and MIL circuit is open by means
of operating fail-safe function.
Revision: October 2008 EC-46 2009 Frontier
ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [QR25DE]
The fail-safe function also operates when above diagnoses except MIL circuit are detected, and demands the
driver to repair the malfunction. A

Engine operating condition in fail-safe mode Engine speed will not rise more than 2,500 rpm due to the fuel cut

Emission-related Diagnostic Information INFOID:0000000004053286


EC

DTC AND 1ST TRIP DTC


The 1st trip DTC (whose number is the same as the DTC number) is displayed for the latest self-diagnostic C
result obtained. If the ECM memory was cleared previously, and the 1st trip DTC did not reoccur, the 1st trip
DTC will not be displayed.
If a malfunction is detected during the 1st trip, the 1st trip DTC is saved in the ECM memory. The MIL will not D
light up (two trip detection logic). If the same malfunction is not detected in the 2nd trip (meeting the required
driving pattern), the 1st trip DTC is cleared from the ECM memory. If the same malfunction is detected in the
2nd trip, both the 1st trip DTC and DTC are stored in the ECM memory and the MIL lights up. In other words,
E
the DTC is stored in the ECM memory and the MIL lights up when the same malfunction occurs in two consec-
utive trips. If a 1st trip DTC is saved and a non-diagnostic operation is performed between the 1st and 2nd
trips, only the 1st trip DTC will continue to be stored. For malfunctions that blink or light up the MIL during the
1st trip, the DTC and 1st trip DTC are stored in the ECM memory. F
Procedures for clearing the DTC and the 1st trip DTC from the ECM memory are described in "HOW TO
ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION".
For malfunctions in which 1st trip DTCs are displayed, refer to "EMISSION-RELATED DIAGNOSTIC INFOR-
G
MATION ITEMS". These items are required by legal regulations to continuously monitor the system/compo-
nent. In addition, the items monitored non-continuously are also displayed on CONSULT-III.
1st trip DTC is specified in Service $07 of SAE J1979. 1st trip DTC detection occurs without illuminating the
MIL and therefore does not warn the driver of a malfunction. However, 1st trip DTC detection will not prevent H
the vehicle from being tested, for example during Inspection/Maintenance (I/M) tests.
When a 1st trip DTC is detected, check, print out or write down and erase (1st trip) DTC and Freeze Frame
data as specified in Work Flow procedure Step 2, refer to EC-14, "Trouble Diagnosis Introduction". Then per- I
form DTC Confirmation Procedure or Overall Function Check to try to duplicate the malfunction. If the mal-
function is duplicated, the item requires repair.
How to Read DTC and 1st Trip DTC J
DTC and 1st trip DTC can be read by the following methods.
WITH CONSULT-III
WITH GST
K
CONSULT-III or GST (Generic Scan Tool) Examples: P0340, P0850, P1148, etc.
These DTCs are prescribed by SAE J2012.
(CONSULT-III also displays the malfunctioning component or system.)
NO TOOLS L
The number of blinks of the MIL in the Diagnostic Test Mode II (Self-Diagnostic Results) indicates the DTC.
Example: 0340, 0850, 1148, etc.
These DTCs are controlled by NISSAN. M
• 1st trip DTC No. is the same as DTC No.
• Output of a DTC indicates a malfunction. However, GST or the Diagnostic Test Mode II do not indi-
cate whether the malfunction is still occurring or has occurred in the past and has returned to nor-
mal. CONSULT-III can identify malfunction status as shown below. Therefore, using CONSULT-III (if N
available) is recommended.
DTC or 1st trip DTC of a malfunction is displayed in SELF-DIAGNOSTIC RESULTS mode of CONSULT-III.
Time data indicates how many times the vehicle was driven after the last detection of a DTC. O
If the DTC is being detected currently, the time data will be [0].
If a 1st trip DTC is stored in the ECM, the time data will be [1t].
FREEZE FRAME DATA AND 1ST TRIP FREEZE FRAME DATA P
The ECM records the driving conditions such as fuel system status, calculated load value, engine coolant tem-
perature, short term fuel trim, long term fuel trim, engine speed, vehicle speed, absolute throttle position, base
fuel schedule and intake air temperature at the moment a malfunction is detected.
Data which are stored in the ECM memory, along with the 1st trip DTC, are called 1st trip freeze frame data.
The data, stored together with the DTC data, are called freeze frame data and displayed on CONSULT-III or
GST. The 1st trip freeze frame data can only be displayed on the CONSULT-III screen, not on the GST. For
details, see "FREEZE FRAME DATA AND 1ST TRIP FREEZE FRAME DATA".

Revision: October 2008 EC-47 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [QR25DE]
Only one set of freeze frame data (either 1st trip freeze frame data or freeze frame data) can be stored in the
ECM. 1st trip freeze frame data is stored in the ECM memory along with the 1st trip DTC. There is no priority
for 1st trip freeze frame data and it is updated each time a different 1st trip DTC is detected. However, once
freeze frame data (2nd trip detection/MIL on) is stored in the ECM memory, 1st trip freeze frame data is no
longer stored. Remember, only one set of freeze frame data can be stored in the ECM. The ECM has the fol-
lowing priorities to update the data.

Priority Items
Misfire — DTC: P0300 - P0304
1
Freeze frame data Fuel Injection System Function — DTC: P0171, P0172
2 Except the above items (Includes A/T related items)
3 1st trip freeze frame data
For example, the EGR malfunction (Priority: 2) was detected and the freeze frame data was saved in the 2nd
trip. After that when the misfire (Priority: 1) is detected in another trip, the freeze frame data will be updated
from the EGR malfunction to the misfire. The 1st trip freeze frame data is updated each time a different mal-
function is detected. There is no priority for 1st trip freeze frame data. However, once freeze frame data is
stored in the ECM memory, 1st trip freeze data is no longer stored (because only one freeze frame data or 1st
trip freeze frame data can be stored in the ECM). If freeze frame data is stored in the ECM memory and freeze
frame data with the same priority occurs later, the first (original) freeze frame data remains unchanged in the
ECM memory.
Both 1st trip freeze frame data and freeze frame data (along with the DTCs) are cleared when the ECM mem-
ory is erased. Procedures for clearing the ECM memory are described in "EMISSION-RELATED DIAGNOS-
TIC INFORMATION ITEMS".
SYSTEM READINESS TEST (SRT) CODE
System Readiness Test (SRT) code is specified in Service $01 of SAE J1979.
As part of an enhanced emissions test for Inspection & Maintenance (I/M), certain states require the status of
SRT be used to indicate whether the ECM has completed self-diagnosis of major emission systems and com-
ponents. Completion must be verified in order for the emissions inspection to proceed.
If a vehicle is rejected for a State emissions inspection due to one or more SRT items indicating “INCMP”, use
the information in this Service Manual to set the SRT to “CMPLT”.
In most cases the ECM will automatically complete its self-diagnosis cycle during normal usage, and the SRT
status will indicate “CMPLT” for each application system. Once set as “CMPLT”, the SRT status remains
“CMPLT” until the self-diagnosis memory is erased.
Occasionally, certain portions of the self-diagnostic test may not be completed as a result of the customer's
normal driving pattern; the SRT will indicate “INCMP” for these items.
NOTE:
The SRT will also indicate “INCMP” if the self-diagnosis memory is erased for any reason or if the ECM mem-
ory power supply is interrupted for several hours.
If, during the state emissions inspection, the SRT indicates “CMPLT” for all test items, the inspector will con-
tinue with the emissions test. However, if the SRT indicates “INCMP” for one or more of the SRT items the
vehicle is returned to the customer untested.
NOTE:
If MIL is ON during the state emissions inspection, the vehicle is also returned to the customer untested even
though the SRT indicates “CMPLT” for all test items. Therefore, it is important to check SRT (“CMPLT”) and
DTC (No DTCs) before the inspection.
SRT Item
The table below shows required self-diagnostic items to set the SRT to “CMPLT”.

SRT item Perfor-


(CONSULT-III indica- mance Required self-diagnostic items to set the SRT to “CMPLT” Corresponding DTC No.
tion) Priority*
CATALYST 2 Three way catalyst function P0420
1 EVAP control system P0442
EVAP SYSTEM 2 EVAP control system P0456
2 EVAP control system purge flow monitoring P0441

Revision: October 2008 EC-48 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [QR25DE]
SRT item Perfor-
(CONSULT-III indica- mance Required self-diagnostic items to set the SRT to “CMPLT” Corresponding DTC No. A
tion) Priority*
Air fuel ratio (A/F) sensor 1 P0133
Heated oxygen sensor 2 P0137 EC
HO2S 1
Heated oxygen sensor 2 P0138
Heated oxygen sensor 2 P0139
C
*: If completion of several SRTs is required, perform driving patterns (DTC confirmation procedure), one by one based on the priority for
models with CONSULT-III.

SRT Set Timing D


SRT is set as “CMPLT” after self-diagnosis has been performed one or more times. Completion of SRT is
done regardless of whether the result is OK or NG. The set timing is different between OK and NG results and
is shown in the table below. E
Example
Self-diagnosis result Ignition cycle
Diagnosis
← ON → OFF ← ON → OFF ← ON → OFF ← ON →
F
All OK Case 1 P0400 OK (1) — (1) OK (2) — (2)
P0402 OK (1) — (1) — (1) OK (2) G
P1402 OK (1) OK (2) — (2) — (2)
SRT of EGR “CMPLT” “CMPLT” “CMPLT” “CMPLT”
Case 2 P0400 OK (1) — (1) — (1) — (1) H
P0402 — (0) — (0) OK (1) — (1)
P1402 OK (1) OK (2) — (2) — (2)
I
SRT of EGR “INCMP” “INCMP” “CMPLT” “CMPLT”
NG exists Case 3 P0400 OK OK — —
P0402 — — — — J
NG
P1402 NG — NG (Consecutive
NG) K
(1st trip) DTC
1st trip DTC — 1st trip DTC
DTC (= MIL “ON”)
SRT of EGR “INCMP” “INCMP” “INCMP” “CMPLT” L
OK: Self-diagnosis is carried out and the result is OK.
NG: Self-diagnosis is carried out and the result is NG.
—: Self-diagnosis is not carried out. M
When all SRT related self-diagnoses show OK results in a single cycle (Ignition OFF-ON-OFF), the SRT will
indicate “CMPLT”. → Case 1 above
When all SRT related self-diagnoses show OK results through several different cycles, the SRT will indicate N
“CMPLT” at the time the respective self-diagnoses have at least one OK result. → Case 2 above
If one or more SRT related self-diagnoses show NG results in 2 consecutive cycles, the SRT will also indicate
“CMPLT”. → Case 3 above
The table above shows that the minimum number of cycles for setting SRT as “INCMP” is the number one (1) O
for each self-diagnosis (Case 1 & 2) or the number two (2) for one of self-diagnoses (Case 3). However, in
preparation for the state emissions inspection, it is unnecessary for each self-diagnosis to be executed twice
(Case 3) for the following reasons: P
• The SRT will indicate “CMPLT” at the time the respective self-diagnoses have one (1) OK result.
• The emissions inspection requires “CMPLT” of the SRT only with OK self-diagnosis results.
• During SRT driving pattern, the 1st trip DTC (NG) is detected prior to “CMPLT” of SRT and the self-diagno-
sis memory must be erased from the ECM after repair.
• If the 1st trip DTC is erased, all the SRT will indicate “INCMP”.
NOTE:
SRT can be set as “CMPLT” together with the DTC(s). Therefore, DTC check must always be carried out
prior to the state emission inspection even though the SRT indicates “CMPLT”.
Revision: October 2008 EC-49 2009 Frontier
ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [QR25DE]
SRT Service Procedure
If a vehicle has failed the state emissions inspection due to one or more SRT items indicating “INCMP”, review
the flowchart diagnostic sequence on the next page.

PBIB2320E

*1 "How to Read DTC and 1st Trip DTC" *2 "How to Display SRT Status" *3 "How to Set SRT Code"

How to Display SRT Status


WITH CONSULT-III
Selecting “SRT STATUS” in “DTC & SRT CONFIRMATION” mode with CONSULT-III.
For items whose SRT codes are set, “CMPLT” is displayed on the CONSULT-III screen; for items whose SRT
codes are not set, “INCMP” is displayed.
NOTE:
Though displayed on the CONSULT-III screen, “HO2S HTR” is not SRT item.
WITH GST
Selecting Service $01 with GST (Generic Scan Tool)
NO TOOLS
A SRT code itself cannot be displayed, however SRT status can be.
1. Turn ignition switch ON and wait 20 seconds.
2. SRT status is indicated as shown below.
Revision: October 2008 EC-50 2009 Frontier
ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [QR25DE]
• When all SRT codes are set, MIL lights up continuously.
• When any SRT codes are not set, MIL will flash periodically for 10 seconds. A

EC

F
JMBIA1515GB

How to Set SRT Code


To set all SRT codes, self-diagnosis for the items indicated above must be performed one or more times. Each G
diagnosis may require a long period of actual driving under various conditions.
WITH CONSULT-III
Perform corresponding DTC Confirmation Procedure one by one based on Performance Priority in the table H
on "SRT Item".
WITHOUT CONSULT-III
The most efficient driving pattern in which SRT codes can be properly set is explained on the next page. The
driving pattern should be performed one or more times to set all SRT codes. I

Revision: October 2008 EC-51 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [QR25DE]
Driving Pattern

PBIB3622E

• The time required for each diagnosis varies with road surface conditions, weather, altitude, individual driving
habits, etc.
Zone A refers to the range where the time, required for the diagnosis under normal conditions*, is the short-
est.
Zone B refers to the range where the diagnosis can still be performed if the diagnosis is not completed within
zone A.
*: Normal conditions refer to the following:

Revision: October 2008 EC-52 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [QR25DE]
• Sea level
• Flat road A
• Ambient air temperature: 20 - 30°C (68 - 86°F)
• Diagnosis is performed as quickly as possible under normal conditions.
Under different conditions [For example: ambient air temperature other than 20 - 30°C (68 - 86°F)], diagno-
EC
sis may also be performed.
Pattern 1:
• The engine is started at the engine coolant temperature of −10 to 35°C (14 to 95°F)
(where the voltage between the ECM terminal 73 and ground is 3.0 - 4.3V). C
• The engine must be operated at idle speed until the engine coolant temperature is greater than 70°C
(158°F) (where the voltage between the ECM terminal 73 and ground is lower than 1.4V).
• The engine is started at the fuel tank temperature of warmer than 0°C (32°F) (where the voltage D
between the ECM terminal 107 and ground is less than 4.1V).
Pattern 2:
• When steady-state driving is performed again even after it is interrupted, each diagnosis can be conducted.
In this case, the time required for diagnosis may be extended. E
Pattern 3:
• Operate vehicle following the driving pattern shown in the figure.
• Release the accelerator pedal during decelerating vehicle speed F
from 90 km/h (56 MPH) to 0 km/h (0 MPH).
Pattern 4:
• The accelerator pedal must be held very steady during steady-
state driving. G
• If the accelerator pedal is moved, the test must be conducted all
over again.
*1: Depress the accelerator pedal until vehicle speed is 90 km/h (56 H
MPH), then release the accelerator pedal and keep it released for
more than 10 seconds. Depress the accelerator pedal until vehicle
PBIB2244E
speed is 90 km/h (56 MPH) again.
*2: Checking the vehicle speed with GST is advised. I

Suggested Transmission Gear Position for A/T Models


Set the selector lever in the D position with the overdrive switch turned ON. J
Suggested upshift speeds for M/T models
Shown below are suggested vehicle speeds for shifting into a higher gear. These suggestions relate to fuel
economy and vehicle performance. Actual upshift speeds will vary according to road conditions, the weather K
and individual driving habits.

For quick acceleration in low altitude


For normal acceleration in low altitude areas
areas and high altitude areas
L
[less than 1,219 m (4,000 ft)]:
[over 1,219 m (4,000 ft)]:
Gear change CRUISE shift point km/h (MPH) ACCEL shift point km/h (MPH) km/h (MPH)
M
1st to 2nd 17 (11) 20 (12) 24 (15)
2nd to 3rd 25 (15) 37 (23) 40 (25)
3rd to 4th 38 (24) 54 (34) 64 (40) N
4th to 5th 55 (35) 71 (44) 75 (45)

O
Suggested Maximum Speed in Each Gear
Downshift to a lower gear if the engine is not running smoothly, or if you need to accelerate.
Do not exceed the maximum suggested speed (shown below) in any gear. For level road driving, use the high- P
est gear suggested for that speed. Always observe posted speed limits and drive according to the road condi-
tions to ensure safe operation. Do not over-rev the engine when shifting to a lower gear as it may cause
engine damage or loss of vehicle control.

Revision: October 2008 EC-53 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [QR25DE]

Gear km/h (MPH)


1st 50 (30)
2nd 90 (55)
3rd —
4th —
5th —

TEST VALUE AND TEST LIMIT (GST ONLY — NOT APPLICABLE TO CONSULT-III)
The following is the information specified in Service $06 of SAE J1979.
The test value is a parameter used to determine whether a system/circuit diagnostic test is OK or NG while
being monitored by the ECM during self-diagnosis. The test limit is a reference value which is specified as the
maximum or minimum value and is compared with the test value being monitored.
These data (test value and test limit) are specified by On Board Monitor ID(OBDMID), Test ID (TID), Unit and
Scaling ID and can be displayed on the GST screen.
The items of the test value and test limit will be displayed with GST screen which items are provided by the
ECM. (eg., if bank 2 is not applied on this vehicle, only the items of bank 1 are displayed)

Test value and


Test limit
OBD- (GST display)
Item Self-diagnostic test item DTC Description
MID Unit and
TID Scaling
ID
Minimum sensor output voltage for test
P0131 83H 0BH
cycle
Maximum sensor output voltage for test
P0131 84H 0BH
cycle
Minimum sensor output voltage for test
P0130 85H 0BH
cycle
Maximum sensor output voltage for test
P0130 86H 0BH
cycle
Air fuel ratio (A/F) sensor 1
01H Response rate: Response ratio (Lean to
(Bank 1) P0133 87H 04H
Rich)
Response rate: Response ratio (Rich to
P0133 88H 04H
Lean)
P2A00 89H 84H The amount of shift in air fuel ratio
P2A00 8AH 84H The amount of shift in air fuel ratio
HO2S P0130 8BH 0BH Difference in sensor output voltage
P0133 8CH 83H Response gain at the limited frequency
Minimum sensor output voltage for test
P0138 07H 0CH
cycle

Heated oxygen sensor 2 Maximum sensor output voltage for test


02H P0137 08H 0CH
(Bank 1) cycle
P0138 80H 0CH Sensor output voltage
P0139 81H 0CH Difference in sensor output voltage
Minimum sensor output voltage for test
P0143 07H 0CH
cycle

Heated oxygen sensor 3 Maximum sensor output voltage for test


03H P0144 08H 0CH
(Bank 1) cycle
P0146 80H 0CH Sensor output voltage
P0145 81H 0CH Difference in sensor output voltage

Revision: October 2008 EC-54 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [QR25DE]
Test value and
Test limit A
OBD- (GST display)
Item Self-diagnostic test item DTC Description
MID Unit and
TID Scaling EC
ID
Minimum sensor output voltage for test
P0151 83H 0BH
cycle
C
Maximum sensor output voltage for test
P0151 84H 0BH
cycle
Minimum sensor output voltage for test D
P0150 85H 0BH
cycle
Maximum sensor output voltage for test
P0150 86H 0BH
cycle
Air fuel ratio (A/F) sensor 1 E
05H Response rate: Response ratio (Lean to
(Bank 2) P0153 87H 04H
Rich)
Response rate: Response ratio (Rich to
P0153 88H 04H
Lean)
F
P2A03 89H 84H The amount of shift in air fuel ratio
P2A03 8AH 84H The amount of shift in air fuel ratio
G
HO2S P0150 8BH 0BH Difference in sensor output voltage
P0153 8CH 83H Response gain at the limited frequency
Minimum sensor output voltage for test H
P0158 07H 0CH
cycle

Heated oxygen sensor 2 Maximum sensor output voltage for test


06H P0157 08H 0CH
(Bank 2) cycle I
P0158 80H 0CH Sensor output voltage
P0159 81H 0CH Difference in sensor output voltage
J
Minimum sensor output voltage for test
P0163 07H 0CH
cycle

Heated oxygen sensor 3 Maximum sensor output voltage for test


07H P0164 08H 0CH K
(Bank2) cycle
P0166 80H 0CH Sensor output voltage
P0165 81H 0CH Difference in sensor output voltage
L
P0420 80H 01H O2 storage index
Switching time lag engine exhaust index
P0420 82H 01H
Three way catalyst function value M
21H
(Bank1) Difference in 3rd O2 sensor output volt-
P2423 83H 0CH
age

CATA- P2423 84H 84H O2 storage index in HC trap catalyst N


LYST P0430 80H 01H O2 storage index
Switching time lag engine exhaust index
P0430 82H 01H
Three way catalyst function value O
22H
(Bank2) Difference in 3rd O2 sensor output volt-
P2424 83H 0CH
age
P2424 84H 84H O2 storage index in HC trap catalyst P

Revision: October 2008 EC-55 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [QR25DE]
Test value and
Test limit
OBD- (GST display)
Item Self-diagnostic test item DTC Description
MID Unit and
TID Scaling
ID
Low Flow Faults: EGR temp change
P0400 80H 96H
rate (short term)
Low Flow Faults: EGR temp change
P0400 81H 96H
rate (long term)
EGR Low Flow Faults: Difference between
31H EGR function
SYSTEM P0400 82H 96H max EGR temp and EGR temp under
idling condition
P0400 83H 96H Low Flow Faults: Max EGR temp
High Flow Faults: EGR temp increase
P1402 84H 96H
rate
VTC intake function diagnosis (VTC
P0011 80H 9DH
alignment check diagnosis)
VTC exhaust function diagnosis (VTC
P0014 81H 9DH
alignment check diagnosis)
35H VVT Monitor (Bank1)
VTC intake function diagnosis (VTC
P0011 82H 9DH
drive failure diagnosis)
VTC exhaust function diagnosis (VTC
P0014 83H 9DH
VVT drive failure diagnosis)
SYSTEM VTC intake function diagnosis (VTC
P0021 80H 9DH
alignment check diagnosis)
VTC exhaust function diagnosis (VTC
P0024 81H 9DH
alignment check diagnosis)
36H VVT Monitor (Bank2)
VTC intake function diagnosis (VTC
P0021 82H 9DH
drive failure diagnosis)
VTC exhaust function diagnosis (VTC
P0024 83H 9DH
drive failure diagnosis)
EVAP control system leak Difference in pressure sensor output
39H P0455 80H 0CH
(Cap Off) voltage before and after pull down
EVAP control system leak Leak area index (for more than 0.04
3BH P0442 80H 05H
(Small leak) inch)
Leak area index (for more than 0.02
EVAP P0456 80H 05H
EVAP control system leak inch)
SYSTEM 3CH
(Very small leak) Maximum internal pressure of EVAP
P0456 81H FDH
system during monitoring
Difference in pressure sensor output
3DH Purge flow system P0441 83H 0CH voltage before and after vent control
valve close
A/F sensor 1 heater Low Input:P0031 Converted value of Heater electric cur-
41H 81H 0BH
(Bank 1) High Input:P0032 rent to voltage
Heated oxygen sensor 2 heat- Low Input:P0037 Converted value of Heater electric cur-
42H 80H 0CH
er (Bank 1) High Input:P0038 rent to voltage
Heated oxygen sensor 3 heat- Converted value of Heater electric cur-
O2 SEN- 43H P0043 80H 0CH
er (Bank 1) rent to voltage
SOR
HEATER A/F sensor 1 heater Low Input:P0051 Converted value of Heater electric cur-
45H 81H 0BH
(Bank 2) High Input:P0052 rent to voltage
Heated oxygen sensor 2 heat- Low Input:P0057 Converted value of Heater electric cur-
46H 80H 0CH
er (Bank 2) High Input:P0058 rent to voltage
Heated oxygen sensor 3 heat- Converted value of Heater electric cur-
47H P0063 80H 0CH
er (Bank 2) rent to voltage

Revision: October 2008 EC-56 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [QR25DE]
Test value and
Test limit A
OBD- (GST display)
Item Self-diagnostic test item DTC Description
MID Unit and
TID Scaling EC
ID
Secondary Air Injection System Incor-
P0411 80H 01H
rect Flow Detected
C
Bank1: P0491 Secondary Air Injection System Insuffi-
81H 01H
Bank2: P0492 cient Flow
Secondary Air Injection System Pump D
P2445 82H 01H
Stuck Off
SEC-
Secondary Air Injection System High
OND- 71H Secondary Air system P2448 83H 01H
Airflow
ARY AIR E
Bank1: P2440 Secondary Air Injection System Switch-
84H 01H
Bank2: P2442 ing Valve Stuck Open
Secondary Air Injection System Switch-
P2440 85H 01H
ing Valve Stuck Open
F
Secondary Air Injection System Pump
P2444 86H 01H
Stuck On
G
Fuel injection system function P0171 or P0172 80H 2FH Long term fuel trim
81H
(Bank 1) P0171 or P0172 81H 24H The number of lambda control clamped
FUEL
SYSTEM P0174 or P0175 80H 2FH Long term fuel trim
Fuel injection system function H
82H
(Bank 2) P0174 or P0175 81H 24H The number of lambda control clamped

Revision: October 2008 EC-57 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [QR25DE]
Test value and
Test limit
OBD- (GST display)
Item Self-diagnostic test item DTC Description
MID Unit and
TID Scaling
ID
Misfiring counter at 1000 revolution of
P0301 80H 24H
the first cylinder
Misfiring counter at 1000 revolution of
P0302 81H 24H
the second cylinder
Misfiring counter at 1000 revolution of
P0303 82H 24H
the third cylinder
Misfiring counter at 1000 revolution of
P0304 83H 24H
the fourth cylinder
Misfiring counter at 1000 revolution of
P0305 84H 24H
the fifth cylinder
Misfiring counter at 1000 revolution of
P0306 85H 24H
the sixth cylinder
Misfiring counter at 1000 revolution of
P0307 86H 24H
the seventh cylinder
Misfiring counter at 1000 revolution of
P0308 87H 24H
the eighth cylinder
Misfiring counter at 1000 revolution of
P0300 88H 24H
the multiple cylinders
Misfiring counter at 200 revolution of the
P0301 89H 24H
first cylinder
MISFIRE A1H Multiple Cylinder Misfires
Misfiring counter at 200 revolution of the
P0302 8AH 24H
second cylinder
Misfiring counter at 200 revolution of the
P0303 8BH 24H
third cylinder
Misfiring counter at 200 revolution of the
P0304 8CH 24H
fourth cylinder
Misfiring counter at 200 revolution of the
P0305 8DH 24H
fifth cylinder
Misfiring counter at 200 revolution of the
P0306 8EH 24H
sixth cylinder
Misfiring counter at 200 revolution of the
P0307 8FH 24H
seventh cylinder
Misfiring counter at 200 revolution of the
P0308 90H 24H
eighth cylinder
Misfiring counter at 1000 revolution of
P0300 91H 24H
the single cylinder
Misfiring counter at 200 revolution of the
P0300 92H 24H
single cylinder
Misfiring counter at 200 revolution of the
P0300 93H 24H
multiple cylinders

Revision: October 2008 EC-58 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [QR25DE]
Test value and
Test limit A
OBD- (GST display)
Item Self-diagnostic test item DTC Description
MID Unit and
TID Scaling EC
ID
EWMA (Exponential Weighted Moving
P0301 0BH 24H Average) misfire counts for last 10 driv-
ing cycles
C
A2H No. 1 Cylinder Misfire
Misfire counts for last/current driving cy-
P0301 0CH 24H
cles
D
EWMA (Exponential Weighted Moving
P0302 0BH 24H Average) misfire counts for last 10 driv-
A3H No. 2 Cylinder Misfire ing cycles
Misfire counts for last/current driving cy- E
P0302 0CH 24H
cles
EWMA (Exponential Weighted Moving
P0303 0BH 24H Average) misfire counts for last 10 driv- F
A4H No. 3 Cylinder Misfire ing cycles
Misfire counts for last/current driving cy-
P0303 0CH 24H
cles G
EWMA (Exponential Weighted Moving
P0304 0BH 24H Average) misfire counts for last 10 driv-
A5H No. 4 Cylinder Misfire ing cycles
H
Misfire counts for last/current driving cy-
P0304 0CH 24H
cles
MISFIRE
EWMA (Exponential Weighted Moving
I
P0305 0BH 24H Average) misfire counts for last 10 driv-
A6H No. 5 Cylinder Misfire ing cycles
Misfire counts for last/current driving cy-
P0305 0CH 24H J
cles
EWMA (Exponential Weighted Moving
P0306 0BH 24H Average) misfire counts for last 10 driv-
A7H No. 6 Cylinder Misfire ing cycles K
Misfire counts for last/current driving cy-
P0306 0CH 24H
cles
EWMA (Exponential Weighted Moving L
P0307 0BH 24H Average) misfire counts for last 10 driv-
A8H No. 7 Cylinder Misfire ing cycles
Misfire counts for last/current driving cy- M
P0307 0CH 24H
cles
EWMA (Exponential Weighted Moving
P0308 0BH 24H Average) misfire counts for last 10 driv-
ing cycles
N
A9H No. 8 Cylinder Misfire
Misfire counts for last/current driving cy-
P0308 0CH 24H
cles
O
HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION
How to Erase DTC
With CONSULT-III P
NOTE:
• If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once. Wait at
least 10 seconds and then turn it ON (engine stopped) again.
• If the DTC is not for A/T related items (see EC-427), skip step 1.
1. Erase DTC in TCM. Refer to TM-148, "OBD-II Diagnostic Trouble Code (DTC)".
2. Select “ENGINE” with CONSULT-III.
3. Select “SELF-DIAG RESULTS”.

Revision: October 2008 EC-59 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [QR25DE]
4. Touch “ERASE”. (DTC in ECM will be erased.)
With GST
NOTE:
• If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF.once.Wait at least
10 seconds and then turn it ON (engine stopped) again.
1. Select Service $04 with GST (Generic Scan Tool).
No Tools
NOTE:
• If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once.Wait at
least 10 seconds and then turn it ON (engine stopped) again.
1. Erase DTC in ECM. Refer to How To ERASE DIAGNOSTIC TEST MODE II (SELF-DIAGNOSTIC
RESULTS).
NOTE:
• If the battery is disconnected, the emission-related diagnostic information will be cleared within 24
hours.
• The following data are cleared when the ECM memory is erased.
- Diagnostic trouble codes
- 1st trip diagnostic trouble codes
- Freeze frame data
- 1st trip freeze frame data
- System readiness test (SRT) codes
- Test values
• Actual work procedures are explained using a DTC as an example. Be careful so that not only the DTC, but
all of the data listed above, are cleared from the ECM memory during work procedures.
Malfunction Indicator Lamp (MIL) INFOID:0000000004053287

DESCRIPTION
The MIL is located on the instrument panel.
1. The MIL will illuminate when the ignition switch is turned ON
without the engine running. This is a bulb check.
If the MIL does not light up, refer to MWI-40.
2. When the engine is started, the MIL should turn off.
If the MIL remains illuminated, the on board diagnostic system
has detected an engine system malfunction.

SEF217U

ON BOARD DIAGNOSTIC SYSTEM FUNCTION


The on board diagnostic system has the following 3 functions.

Revision: October 2008 EC-60 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [QR25DE]

Diagnostic Test KEY and ENG. Function Explanation of Function A


Mode Status
Mode I Ignition switch in BULB CHECK This function checks the MIL bulb for damage (blown, open
ON position circuit, etc.).
EC
If the MIL does not illuminate, check MIL circuit.

Engine stopped C

D
Engine running MALFUNCTION When a malfunction is detected twice in two consecutive
WARNING driving cycles (two trip detection logic), the MIL will light up
to inform the driver that a malfunction has been detected.
The following malfunctions will illuminate or blink the MIL in
E
the 1st trip.
• Misfire (Possible three way catalyst damage)
• One trip detection diagnoses
F
Mode II Ignition switch in SELF-DIAGNOSTIC This function allows DTCs and 1st trip DTCs to be read.
ON position RESULTS

Engine stopped
H

When there is an open circuit on MIL circuit, the ECM cannot warn the driver by illuminating MIL when there is I
malfunction on engine control system.
Therefore, when electrical controlled throttle and part of ECM related diagnoses are continuously detected as
NG for 5 trips, ECM warns the driver that engine control system malfunctions and MIL circuit is open by means J
of operating fail-safe function.
The fail-safe function also operates when above diagnoses except MIL circuit are detected, and demands the
driver to repair the malfunction.
K
Engine operating condition in fail-safe mode Engine speed will not rise more than 2,500 rpm due to the fuel cut

MIL Flashing Without DTC


L
When any SRT codes are not set, MIL may flash without DTC. For the details, refer to EC-427, "DTC Index".
HOW TO SWITCH DIAGNOSTIC TEST MODE
NOTE: M
• It is better to count the time accurately with a clock.
• It is impossible to switch the diagnostic mode when an accelerator pedal position sensor circuit has
a malfunction.
• Always ECM returns to Diagnostic Test Mode I after ignition switch is turned OFF. N

HOW TO SET DIAGNOSTIC TEST MODE II (SELF-DIAGNOSTIC RESULTS)


1. Confirm that accelerator pedal is fully released, turn ignition switch ON and wait 3 seconds. O
2. Repeat the following procedure quickly 5 times within 5 seconds.
a. Fully depress the accelerator pedal.
b. Fully release the accelerator pedal. P
3. Wait 7 seconds, fully depress the accelerator pedal and keep it for approx. 10 seconds until the MIL starts
blinking.
NOTE:
Do not release the accelerator pedal for 10 seconds if MIL may start blinking on the halfway of this
10 seconds. This blinking is displaying SRT status and is continued for another 10 seconds. For
the details, refer to EC-427, "DTC Index".
4. Fully release the accelerator pedal.
Revision: October 2008 EC-61 2009 Frontier
ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [QR25DE]
ECM has entered to Diagnostic Test Mode II (Self-diagnostic results).
NOTE:
Wait until the same DTC (or 1st trip DTC) appears to completely confirm all DTCs.

PBIB0092E

How to Erase Diagnostic Test Mode II (Self-diagnostic Results)


1. Set ECM in Diagnostic Test Mode II (Self-diagnostic results). Refer to "HOW TO SET DIAGNOSTIC
TEST MODE II (SELF-DIAGNOSTIC RESULTS)".
2. Fully depress the accelerator pedal and keep it depressed for more than 10 seconds.
The emission-related diagnostic information has been erased from the backup memory in the ECM.
3. Fully release the accelerator pedal, and confirm the DTC 0000 is displayed.
DIAGNOSTIC TEST MODE I — BULB CHECK
In this mode, the MIL on the instrument panel should stay ON. If it remains OFF, check the bulb. Refer to
MWI-40.
DIAGNOSTIC TEST MODE I — MALFUNCTION WARNING

MIL Condition
ON When the malfunction is detected.
OFF No malfunction
This DTC number is clarified in Diagnostic Test Mode II (SELF-DIAGNOSTIC RESULTS)

DIAGNOSTIC TEST MODE II — SELF-DIAGNOSTIC RESULTS


In this mode, the DTC and 1st trip DTC are indicated by the number of blinks of the MIL as shown below.
The DTC and 1st trip DTC are displayed at the same time. If the MIL does not illuminate in diagnostic test
mode I (Malfunction warning), all displayed items are 1st trip DTCs. If only one code is displayed when the MIL
illuminates in diagnostic test mode II (SELF-DIAGNOSTIC RESULTS), it is a DTC; if two or more codes are
displayed, they may be either DTCs or 1st trip DTCs. DTC No. is same as that of 1st trip DTC. These uniden-
tified codes can be identified by using the CONSULT-III or GST. A DTC will be used as an example for how to
read a code.

Revision: October 2008 EC-62 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [QR25DE]

EC

JMBIA1140GB I
A particular trouble code can be identified by the number of four-digit numeral flashes. The “zero” is indicated
by the number of ten flashes. The “A” id indicated by the number of eleven flash. The length of time the
1,000th-digit numeral flashes on and off is 1.2 seconds consisting of an ON (0.6-second) - OFF (0.6-second) J
cycle.
The 100th-digit numeral and lower digit numerals consist of a 0.3-seconds ON and 0.3-seconds OFF cycle.
A change from one digit numeral to another occurs at an interval of 1.0-seconds OFF. In other words, the later
numeral appears on the display 1.3 seconds after the former numeral has disappeared. K
A change from one trouble code to another occurs at an interval of 1.8-second OFF.
In this way, all the detected malfunctions are classified by their DTC numbers. The DTC 0000 refers to no mal-
function. (See EC-427) L
How to Erase Diagnostic Test Mode II (Self-diagnostic Results)
The DTC can be erased from the back-up memory in the ECM by depressing accelerator pedal. Refer to "How
to Erase Diagnostic Test Mode II (Self-diagnostic Results)". M
• If the battery is disconnected, the DTC will be lost from the backup memory within 24 hours.
• Be careful not to erase the stored memory before starting trouble diagnoses.
OBD System Operation Chart INFOID:0000000004053288 N

RELATIONSHIP BETWEEN MIL, 1ST TRIP DTC, DTC, AND DETECTABLE ITEMS
• When a malfunction is detected for the first time, the 1st trip DTC and the 1st trip freeze frame data are O
stored in the ECM memory.
• When the same malfunction is detected in two consecutive trips, the DTC and the freeze frame data are
stored in the ECM memory, and the MIL will come on. For details, refer to EC-46, "Two Trip Detection
P
Logic".
• The MIL will go off after the vehicle is driven 3 times (driving pattern B) with no malfunction. A drive is
counted only when the recorded driving pattern is met (as stored in the ECM). If another malfunction occurs
while counting, the counter will reset.
• The DTC and the freeze frame data will be stored until the vehicle is driven 40 times (driving pattern A) with-
out the same malfunction recurring (except for Misfire and Fuel Injection System). For Misfire and Fuel Injec-
tion System, the DTC and freeze frame data will be stored until the vehicle is driven 80 times (driving pattern

Revision: October 2008 EC-63 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [QR25DE]
C) without the same malfunction recurring. The “TIME” in “SELF-DIAGNOSTIC RESULTS” mode of CON-
SULT-III will count the number of times the vehicle is driven.
• The 1st trip DTC is not displayed when the self-diagnosis results in OK for the 2nd trip.
SUMMARY CHART

Items Fuel Injection System Misfire Other


MIL (turns off) 3 (pattern B) 3 (pattern B) 3 (pattern B)
DTC, Freeze Frame Data (no
80 (pattern C) 80 (pattern C) 40 (pattern A)
display)
1st Trip DTC (clear) 1 (pattern C), *1 1 (pattern C), *1 1 (pattern B)
1st Trip Freeze Frame Data
*1, *2 *1, *2 1 (pattern B)
(clear)
For details about patterns B and C under “Fuel Injection System” and “Misfire”, see "EXPLANATION FOR DRIVING PATTERNS FOR
“MISFIRE <EXHAUST QUALITY DETERIORATION>”, “FUEL INJECTION SYSTEM”".
For details about patterns A and B under “Other”, see "EXPLANATION FOR DRIVING PATTERNS FOR “MISFIRE <EXHAUST QUAL-
ITY DETERIORATION>”, “FUEL INJECTION SYSTEM”".
*1: Clear timing is at the moment OK is detected.
*2: Clear timing is when the same malfunction is detected in the 2nd trip.

RELATIONSHIP BETWEEN MIL, DTC, 1ST TRIP DTC AND DRIVING PATTERNS FOR “MISFIRE
<EXHAUST QUALITY DETERIORATION>”, “FUEL INJECTION SYSTEM”

Revision: October 2008 EC-64 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [QR25DE]

EC

L
JMBIA1417GB

*1: When the same malfunction is de- *2: MIL will turn off after vehicle is driven *3: When the same malfunction is de- M
tected in two consecutive trips, MIL 3 times (pattern B) without any mal- tected in two consecutive trips, the
will light up. functions. DTC and the freeze frame data will
be stored in ECM.
N
*4: The DTC and the freeze frame data *5: When a malfunction is detected for *6: The 1st trip DTC and the 1st trip
will not be displayed any longer after the first time, the 1st trip DTC and the freeze frame data will be cleared at
vehicle is driven 80 times (pattern C) 1st trip freeze frame data will be the moment OK is detected.
without the same malfunction. (The stored in ECM. O
DTC and the freeze frame data still
remain in ECM.)
*7: When the same malfunction is de- *8: 1st trip DTC will be cleared when ve-
tected in the 2nd trip, the 1st trip hicle is driven once (pattern C) with- P
freeze frame data will be cleared. out the same malfunction after DTC
is stored in ECM.

EXPLANATION FOR DRIVING PATTERNS FOR “MISFIRE <EXHAUST QUALITY DETERIORA-


TION>”, “FUEL INJECTION SYSTEM”
<Driving Pattern B>
Driving pattern B means the vehicle operation as per the following:
Revision: October 2008 EC-65 2009 Frontier
ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [QR25DE]
All components and systems should be monitored at least once by the OBD system.
• The B counter will be cleared when the malfunction is detected once regardless of the driving pattern.
• The B counter will be counted up when driving pattern B is satisfied without any malfunction.
• The MIL will turn off when the B counter reaches 3. (*2 in “OBD SYSTEM OPERATION CHART”)
<Driving Pattern C>
Driving pattern C means operating vehicle as per the following:
The following conditions should be satisfied at the same time:
Engine speed: (Engine speed in the freeze frame data) ±375 rpm
Calculated load value: (Calculated load value in the freeze frame data) x (1±0.1) [%]
Engine coolant temperature (T) condition:
• When the freeze frame data shows lower than 70°C (158°F), “T” should be lower than 70°C (158°F).
• When the freeze frame data shows higher than or equal to 70°C (158°F), “T” should be higher than or equal
to 70°C (158°F).
Example:
If the stored freeze frame data is as per the following:
Engine speed: 850 rpm, Calculated load value: 30%, Engine coolant temperature: 80°C (176°F)
To be satisfied with driving pattern C, the vehicle should run under the following conditions:
Engine speed: 475 - 1,225 rpm, Calculated load value: 27 - 33%, Engine coolant temperature: more than 70°C
(158°F)
• The C counter will be cleared when the malfunction is detected regardless of vehicle conditions above.
• The C counter will be counted up when vehicle conditions above are satisfied without the same malfunction.
• The DTC will not be displayed after C counter reaches 80.
• The 1st trip DTC will be cleared when C counter is counted once without the same malfunction after DTC is
stored in ECM.
RELATIONSHIP BETWEEN MIL, DTC, 1ST TRIP DTC AND DRIVING PATTERNS EXCEPT FOR
“MISFIRE <EXHAUST QUALITY DETERIORATION>”, “FUEL INJECTION SYSTEM”

Revision: October 2008 EC-66 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [QR25DE]

EC

L
JMBIA1418GB

*1: When the same malfunction is de- *2: MIL will turn off after vehicle is driven *3: When the same malfunction is de- M
tected in two consecutive trips, MIL 3 times (pattern B) without any mal- tected in two consecutive trips, the
will light up. functions. DTC and the freeze frame data will
be stored in ECM.
N
*4: The DTC and the freeze frame data *5: When a malfunction is detected for *6: 1st trip DTC will be cleared after vehi-
will not be displayed any longer after the first time, the 1st trip DTC and the cle is driven once (pattern B) without
vehicle is driven 40 times (pattern A) 1st trip freeze frame data will be the same malfunction.
without the same malfunction. stored in ECM. O
(The DTC and the freeze frame data
still remain in ECM.)
*7: When the same malfunction is de-
tected in the 2nd trip, the 1st trip P
freeze frame data will be cleared.

EXPLANATION FOR DRIVING PATTERNS EXCEPT FOR “MISFIRE <EXHAUST QUALITY DETE-
RIORATION>”, “FUEL INJECTION SYSTEM”

Revision: October 2008 EC-67 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [QR25DE]
<Driving Pattern A>

AEC574

• The A counter will be cleared when the malfunction is detected regardless of (1) - (4).
• The A counter will be counted up when (1) - (4) are satisfied without the same malfunction.
• The DTC will not be displayed after the A counter reaches 40.
<Driving Pattern B>
Driving pattern B means operating vehicle as per the following:
All components and systems should be monitored at least once by the OBD system.
• The B counter will be cleared when the malfunction is detected once regardless of the driving pattern.
• The B counter will be counted up when driving pattern B is satisfied without any malfunctions.
• The MIL will turn off when the B counter reaches 3 (*2 in “OBD SYSTEM OPERATION CHART”).
CONSULT-III Function (ENGINE) INFOID:0000000004053289

FUNCTION

Diagnostic test mode Function


This mode enables a technician to adjust some devices faster and more accurately by following the in-
Work support
dications on the CONSULT-III unit.
Self-diagnostic results such as 1st trip DTC, DTCs and 1st trip freeze frame data or freeze frame data
Self-diagnostic results
can be read and erased quickly.*
Data monitor Input/Output data in the ECM can be read.
Diagnostic Test Mode in which CONSULT-III drives some actuators apart from the ECMs and also
Active test
shifts some parameters in a specified range.
Function test This mode is used to inform customers when their vehicle requires periodic maintenance.
DTC & SRT confirmation The status of system monitoring tests and the self-diagnosis status/results can be confirmed.
ECU part number ECM part number can be read.
*: The following emission-related diagnostic information is cleared when the ECM memory is erased.
• Diagnostic trouble codes
• 1st trip diagnostic trouble codes
• Freeze frame data
• 1st trip freeze frame data
• System readiness test (SRT) codes
• Test values

ENGINE CONTROL COMPONENT PARTS/CONTROL SYSTEMS APPLICATION

Revision: October 2008 EC-68 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [QR25DE]

DIAGNOSTIC TEST MODE A


SELF-DIAGNOSTIC DTC & SRT
RESULTS CONFIRMATION
Item DATA
WORK ACTIVE DTC EC
FREEZE MONI-
SUPPORT TEST SRT WORK
DTC*1 FRAME TOR
STATUS SUP-
DATA*2 PORT
C
Crankshaft position sensor (POS) × × ×
Camshaft position sensor (PHASE) × ×
Mass air flow sensor × × D
Engine coolant temperature sensor × × × ×
Air fuel ratio (A/F) sensor 1 × × × ×
E
Heated oxygen sensor 2 × × × ×
Wheel sensor × × ×
Accelerator pedal position sensor × × F
Throttle position sensor × × ×
ENGINE CONTROL COMPONENT PARTS

Fuel tank temperature sensor × × ×


EVAP control system pressure sen- G
× ×
sor
Intake air temperature sensor × × ×
H
INPUT

Knock sensor ×
Refrigerant pressure sensor ×
Closed throttle position switch (accel- I
×
erator pedal position sensor signal)
Air conditioner switch ×
Park/neutral position (PNP) switch × × J
Stop lamp switch × ×
Power steering pressure sensor × ×
Battery voltage ×
K

Load signal ×
Fuel level sensor × × L
Battery current sensor × ×
ASCD steering switch × ×
ASCD brake switch × × M
ASCD clutch switch × ×

Revision: October 2008 EC-69 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [QR25DE]
DIAGNOSTIC TEST MODE
SELF-DIAGNOSTIC DTC & SRT
RESULTS CONFIRMATION
Item DATA
WORK ACTIVE DTC
FREEZE MONI-
SUPPORT TEST SRT WORK
DTC*1 FRAME TOR
STATUS SUP-
DATA*2 PORT
Fuel injector × ×
Power transistor (Ignition timing) × ×
ENGINE CONTROL COMPONENT PARTS

Throttle control motor relay × ×


Throttle control motor ×
EVAP canister purge volume control
× × × ×
solenoid valve
Air conditioner relay ×
OUTPUT

Fuel pump relay × × ×


Air fuel ratio (A/F) sensor 1 heater × × ×*3
Heated oxygen sensor 2 heater × × ×*3
EVAP canister vent control valve × × × ×
Intake valve timing control solenoid
× × ×
valve
Alternator × ×
Calculated load value × ×
X: Applicable
*1: This item includes 1st trip DTCs.
*2: This mode includes 1st trip freeze frame data or freeze frame data. The items appear on CONSULT-III screen in freeze frame data
mode only if a 1st trip DTC or DTC is detected. For details, refer to "Freeze Frame Data and 1st Trip Freeze Frame Data".
*3: Always “CMPLT” is displayed.

WORK SUPPORT MODE


Work Item

WORK ITEM CONDITION USAGE


FUEL PRESSURE RELEASE • FUEL PUMP WILL STOP BY TOUCHING “START” DUR- When releasing fuel pressure from
ING IDLING. fuel line
CRANK A FEW TIMES AFTER ENGINE STALLS.
IDLE AIR VOL LEARN • THE IDLE AIR VOLUME THAT KEEPS THE ENGINE When learning the idle air volume
WITHIN THE SPECIFIED RANGE IS MEMORIZED IN
ECM.
SELF-LEARNING CONT • THE COEFFICIENT OF SELF-LEARNING CONTROL When clearing the coefficient of
MIXTURE RATIO RETURNS TO THE ORIGINAL COEF- self-learning control value
FICIENT.

Revision: October 2008 EC-70 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [QR25DE]
WORK ITEM CONDITION USAGE
A
EVAP SYSTEM CLOSE CLOSE THE EVAP CANISTER VENT CONTROL VALVE IN When detecting EVAP vapor leak
ORDER TO MAKE EVAP SYSTEM CLOSE UNDER THE in the EVAP system
FOLLOWING CONDITIONS.
• IGN SW ON EC
• ENGINE NOT RUNNING
• AMBIENT TEMPERATURE IS ABOVE 0°C (32°F).
• NO VACUUM AND NO HIGH PRESSURE IN EVAP SYS-
TEM C
• FUEL TANK TEMP. IS MORE THAN 0°C (32°F).
• WITHIN 10 MINUTES AFTER STARTING “EVAP SYS-
TEM CLOSE”
• WHEN TRYING TO EXECUTE “EVAP SYSTEM CLOSE” D
UNDER THE CONDITION EXCEPT ABOVE, CONSULT-
III WILL DISCONTINUE IT AND DISPLAY APPROPRI-
ATE INSTRUCTION.
NOTE:
E
WHEN STARTING ENGINE, CONSULT-III MAY DIS-
PLAY “BATTERY VOLTAGE IS LOW. CHARGE BAT-
TERY”, EVEN WHEN USING A CHARGED BATTERY.
F
VIN REGISTRATION • IN THIS MODE, VIN IS REGISTERED IN ECM When registering VIN in ECM
TARGET IDLE RPM ADJ* • IDLE CONDITION When setting target idle speed
TARGET IGN TIM ADJ* • IDLE CONDITION When adjusting target ignition tim- G
ing
*: This function is not necessary in the usual service procedure.
H
SELF-DIAG RESULTS MODE
Self Diagnostic Item
Regarding items of “DTC and 1st trip DTC”, refer to EC-427, "DTC Index". I
Freeze Frame Data and 1st Trip Freeze Frame Data

Freeze frame data J


Description
item*
DIAG TROUBLE
• The engine control component part/control system has a trouble code that is displayed as PXXXX. (Refer
CODE K
to EC-427, "DTC Index".)
[PXXXX]
FUEL SYS-B1 • “Fuel injection system status” at the moment a malfunction is detected is displayed.
• One of the following made is displayed. L
Mode2: Open loop due to detected system malfunction
Mode3: Open loop due to driving conditions (power enrichment, deceleration enleanment)
FUEL SYS-B2 Mode4: Closed loop - using oxygen sensor(s) as feedback for fuel control
Mode5: Open loop - has not yet satisfied condition to go to closed loop M

CAL/LD VALUE [%] • The calculated load value at the moment a malfunction is detected is displayed.
COOLANT TEMP
• The engine coolant temperature at the moment a malfunction is detected is displayed.
N
[°C] or [°F]
L-FUEL TRM-B1 [%] • “Long-term fuel trim” at the moment a malfunction is detected is displayed.
• The long-term fuel trim indicates much more gradual feedback compensation to the base fuel schedule than O
L-FUEL TRM-B2 [%] short-term fuel trim.

S-FUEL TRM-B1 [%] • “Short-term fuel trim” at the moment a malfunction is detected is displayed.
• The short-term fuel trim indicates dynamic or instantaneous feedback compensation to the base fuel sched- P
S-FUEL TRM-B2 [%] ule.

ENGINE SPEED [rpm] • The engine speed at the moment a malfunction is detected is displayed.
VEHICL SPEED
• The vehicle speed at the moment a malfunction is detected is displayed.
[km/h] or [mph]

Revision: October 2008 EC-71 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [QR25DE]
Freeze frame data
Description
item*
ABSOL TH-P/S
• The throttle valve opening at the moment a malfunction is detected is displayed.
[%]
B/FUEL SCHDL
• The base fuel schedule at the moment a malfunction is detected is displayed.
[msec]
INT/A TEMP SE
• The intake air temperature at the moment a malfunction is detected is displayed.
[°C] or [°F]
IN MANI PRES [kPa]
COMBUST CONDI- • These items are displayed but are not applicable to this model.
TION
*: The items are the same as those of 1st trip freeze frame data.

DATA MONITOR MODE


Monitored Item
×: Applicable

ECM
MAIN
INPUT
Monitored item [Unit] SIG- Description Remarks
SIG-
NALS
NALS
• Accuracy becomes poor if engine speed
• Indicates the engine speed computed
drops below the idle rpm.
from the signals of the crankshaft position
ENG SPEED [rpm] × × • If the signal is interrupted while the en-
sensor (POS) and camshaft position sen-
gine is running, an abnormal value may
sor (PHASE).
be indicated.
• The signal voltage of the mass air flow • When the engine is stopped, a certain
MAS A/F SE-B1 [V] × ×
sensor is displayed. value is indicated.
• “Base fuel schedule” indicates the fuel in-
jection pulse width programmed into
B/FUEL SCHDL [ms] ×
ECM, prior to any learned on board cor-
rection.
• When the engine is stopped, a certain
• The mean value of the air-fuel ratio feed-
value is indicated.
A/F ALPHA-B1 [%] × back correction factor per cycle is indicat-
• This data also includes the data for the
ed.
air-fuel ratio learning control.
• When the engine coolant temperature
• The engine coolant temperature (deter- sensor is open or short-circulated, ECM
COOLAN TEMP/S [°C]
× × mined by the signal voltage of the engine enters fail-safe mode. The engine coolant
or [°F]
coolant temperature sensor) is displayed. temperature determined by the ECM is
displayed.
• The A/F signal computed from the input
A/F SEN1 (B1) [V] × ×
signal of the A/F sensor 1 is displayed.
• The signal voltage of the heated oxygen
HO2S2 (B1) [V] ×
sensor 2 is displayed.
• Display of heated oxygen sensor 2 signal:
RICH: Means the amount of oxygen after
HO2S2 MNTR (B1) • When the engine is stopped, a certain
× three way catalyst is relatively small.
[RICH/LEAN] value is indicated.
LEAN: Means the amount of oxygen after
three way catalyst is relatively large.
• The vehicle speed computed from the ve-
VHCL SPEED SE [km/
× × hicle speed signal sent from combination
h] or [mph]
meter is displayed.
• The power supply voltage of ECM is dis-
BATTERY VOLT [V] × ×
played.
ACCEL SEN 1 [V] × × • ACCEL SEN 2 signal is converted by
• The accelerator pedal position sensor
ECM internally. Thus, it differs from ECM
ACCEL SEN 2 [V] × signal voltage is displayed.
terminal voltage signal.

Revision: October 2008 EC-72 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [QR25DE]
ECM
MAIN
INPUT A
Monitored item [Unit] SIG- Description Remarks
SIG-
NALS
NALS
TP SEN 1-B1 [V] × × • TP SEN 2 signal is converted by ECM in- EC
• The throttle position sensor signal voltage
ternally. Thus, it differs from ECM termi-
TP SEN 2-B1 [V] × is displayed.
nal voltage signal.
• The fuel temperature (determined by the
FUEL T/TMP SE
× signal voltage of the fuel tank tempera-
C
[°C] or [°F]
ture sensor) is displayed.
• The intake air temperature (determined
INT/A TEMP SE D
× × by the signal voltage of the intake air tem-
[°C] or [°F]
perature sensor) is indicated.
• The signal voltage of EVAP control sys-
EVAP SYS PRES [V] ×
tem pressure sensor is displayed. E
• The signal voltage of the fuel level sensor
FUEL LEVEL SE [V] ×
is displayed.
• Indicates start signal status [ON/OFF] F
START SIGNAL computed by the ECM according to the • After starting the engine, [OFF] is dis-
× ×
[ON/OFF] signals of engine speed and battery volt- played regardless of the starter signal.
age.
G
• Indicates idle position [ON/OFF] comput-
CLSD THL POS
× × ed by ECM according to the accelerator
[ON/OFF]
pedal position sensor signal.
• Indicates [ON/OFF] condition of the air H
AIR COND SIG
× × conditioner switch as determined by the
[ON/OFF]
air conditioner signal.
P/N POSI SW • Indicates [ON/OFF] condition from the I
× ×
[ON/OFF] park/neutral position (PNP) switch signal.
• [ON/OFF] condition of the power steering
PW/ST SIGNAL system (determined by the signal voltage J
× ×
[ON/OFF] of the power steering pressure sensor
signal) is indicated.
• Indicates [ON/OFF] condition from the
LOAD SIGNAL electrical load signal.
K
× ×
[ON/OFF] ON: Lighting switch is in 2nd position.
OFF: Lighting switch is OFF.
IGNITION SW • Indicates [ON/OFF] condition from igni- L
×
[ON/OFF] tion switch.
HEATER FAN SW [ON/ • Indicates [ON/OFF] condition from the
×
OFF] heater fan switch signal. M
BRAKE SW • Indicates [ON/OFF] condition from the
×
[ON/OFF] stop lamp switch signal.
• Indicates the actual fuel injection pulse
• When the engine is stopped, a certain
N
INJ PULSE-B1 [msec] × width compensated by ECM according to
computed value is indicated.
the input signals.
• Indicates the ignition timing computed by • When the engine is stopped, a certain O
IGN TIMING [BTDC] ×
ECM according to the input signals. value is indicated.
• “Calculated load value” indicates the val-
CAL/LD VALUE [%] ue of the current airflow divided by peak
airflow. P
• Indicates the mass airflow computed by
MASS AIRFLOW [g·m/
ECM according to the signal voltage of
s]
the mass air flow sensor.

Revision: October 2008 EC-73 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [QR25DE]
ECM
MAIN
INPUT
Monitored item [Unit] SIG- Description Remarks
SIG-
NALS
NALS
• Indicates the EVAP canister purge vol-
ume control solenoid valve control value
computed by the ECM according to the
PURG VOL C/V [%]
input signals.
• The opening becomes larger as the value
increases.
• Indicates [°CA] of intake camshaft ad-
INT/V TIM (B1) [°CA]
vanced angle.
• The control value of the intake valve tim-
ing control solenoid valve (determined by
ECM according to the input signal) is indi-
INT/V SOL (B1) [%]
cated.
• The advance angle becomes larger as
the value increases.
• The air conditioner relay control condition
AIR COND RLY
× (determined by ECM according to the in-
[ON/OFF]
put signals) is indicated.
• Indicates the fuel pump relay control con-
FUEL PUMP RLY [ON/
× dition determined by ECM according to
OFF]
the input signals.
• The control condition of the EVAP canis-
ter vent control valve (determined by
VENT CONT/V ECM according to the input signals) is in-
[ON/OFF] dicated.
ON: Closed
OFF: Open
• Indicates the throttle control motor relay
THRTL RELAY
× control condition determined by the ECM
[ON/OFF]
according to the input signals.
• Indicates [ON/OFF] condition of heated
HO2S2 HTR (B1) [ON/
oxygen sensor 2 heater determined by
OFF]
ECM according to the input signals.
VEHICLE SPEED • Indicates the vehicle speed computed
×
[km/h] or [MPH] from the revolution sensor signal.
• Display the condition of idle air volume
learning
IDL A/V LEARN YET: Idle Air Volume Learning has not
[YET/CMPLT] been performed yet.
CMPLT: Idle Air Volume Learning has al-
ready been performed successfully.
TRVL AFTER MIL [km]
• Distance traveled while MIL is activated.
or [mile]
• Indicates A/F sensor 1 heater control val-
ue computed by ECM according to the in-
A/F S1 HTR (B1) [%] put signals.
• The current flow to the heater becomes
larger as the value increases.
• The signal voltage from the refrigerant
AC PRESS SEN [V] ×
pressure sensor is displayed.
• The vehicle speed computed from the ve-
VHCL SPEED SE
× hicle speed signal sent from TCM is dis-
[km/h] or [MPH]
played.
SET VHCL SPD
× • The preset vehicle speed is displayed.
[km/h] or [mph]

Revision: October 2008 EC-74 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [QR25DE]
ECM
MAIN
INPUT A
Monitored item [Unit] SIG- Description Remarks
SIG-
NALS
NALS
MAIN SW • Indicates [ON/OFF] condition from MAIN EC
×
[ON/OFF] switch signal.
CANCEL SW • Indicates [ON/OFF] condition from CAN-
×
[ON/OFF] CEL switch signal.
C
RESUME/ACC SW • Indicates [ON/OFF] condition from RE-
×
[ON/OFF] SUME/ACCELERATE switch signal.
SET SW • Indicates [ON/OFF] condition from SET/ D
×
[ON/OFF] COAST switch signal.
• Indicates [ON/OFF] condition from ASCD
BRAKE SW1
× brake switch signal, and ASCD clutch
[ON/OFF] E
switch signal.
BRAKE SW2 • Indicates [ON/OFF] condition of stop
×
[ON/OFF] lamp switch signal.
• Indicates the vehicle cruise condition.
F
NON: Vehicle speed is maintained at the
VHCL SPD CUT ASCD set speed.
[NON/CUT] CUT: Vehicle speed increased to exces- G
sively high compared with the ASCD set
speed, and ASCD operation is cut off.
• Indicates the vehicle cruise condition.
NON: Vehicle speed is maintained at the H
LO SPEED CUT ASCD set speed.
[NON/CUT] CUT: Vehicle speed decreased to exces-
sively low compared with the ASCD set
I
speed, and ASCD operation is cut off.
• Indicates [ON/OFF] condition of A/T O/D
AT OD MONITOR • For M/T models always “OFF” is dis-
according to the input signal from the
[ON/OFF] played. J
TCM.
AT OD CANCEL • Indicates [ON/OFF] condition of A/T O/D • For M/T models always “OFF” is dis-
[ON/OFF] cancel signal sent from the TCM. played.
• Indicates [ON/OFF] condition of CRUISE
K
CRUISE LAMP
lamp determined by the ECM according
[ON/OFF]
to the input signals.
• Indicates [ON/OFF] condition of SET L
SET LAMP
lamp determined by the ECM according
[ON/OFF]
to the input signals.
• Indicates the duty ratio of the power gen- M
eration command value. The ratio is cal-
ALT DUTY [%]
culated by ECM based on the battery
current sensor signal.
N
• Indicates the correction factor stored in
ECM.
The factor is calculated from the differ-
A/F ADJ-B1
ence between the target air-fuel ratio O
stored in ECM and the air-fuel ratio calcu-
lated form A/F sensor 1 signal.
• The signal voltage of battery current sen-
BAT CUR SEN [mV] P
sor is displayed.

Revision: October 2008 EC-75 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [QR25DE]
ECM
MAIN
INPUT
Monitored item [Unit] SIG- Description Remarks
SIG-
NALS
NALS
• The control condition of the power gener-
ation voltage variable control (determined
by ECM according to the input signals) is
ALT DUTY SIG indicated.
[ON/OFF] ON: Power generation voltage variable
control is active
OFF: Power generation voltage variable
control is inactive.
• indicates the engine speed computed
I/P PULLY SPD
from the turbine revolution sensor signal.

ACTIVE TEST MODE


Test Item

TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)


• Engine: Return to the original
• Harness and connectors
FUEL INJEC- trouble condition If trouble symptom disappears, see
• Fuel injector
TION • Change the amount of fuel injec- CHECK ITEM.
• A/F sensor 1
tion using CONSULT-III.
• Engine: Return to the original
trouble condition
IGNITION TIM- If trouble symptom disappears, see
• Timing light: Set • Perform Idle Air Volume Learning.
ING CHECK ITEM.
• Retard the ignition timing using
CONSULT-III.
• Engine: After warming up, idle the
• Harness and connectors
engine.
• Compression
• A/C switch OFF
POWER BAL- • Fuel injector
• Shift lever: P or N (A/T), Neutral Engine runs rough or dies.
ANCE • Power transistor
(M/T)
• Spark plug
• Cut off each injector signal one at
• Ignition coil
a time using CONSULT-III.
• Engine: Return to the original • Harness and connectors
ENG COOLANT trouble condition If trouble symptom disappears, see • Engine coolant temperature sen-
TEMP • Change the engine coolant tem- CHECK ITEM. sor
perature using CONSULT-III. • Fuel injector
• Ignition switch: ON
(Engine stopped)
FUEL PUMP RE- Fuel pump relay makes the operat- • Harness and connectors
• Turn the fuel pump relay ON and
LAY ing sound. • Fuel pump relay
OFF using CONSULT-III and lis-
ten to operating sound.
• Engine: After warming up, run en-
gine at 1,500 rpm.
PURG VOL • Change the EVAP canister purge Engine speed changes according to • Harness and connectors
CONT/V volume control solenoid valve the opening percent. • Solenoid valve
opening percent using CON-
SULT-III.
FUEL/T TEMP
• Change the fuel tank temperature using CONSULT-III.
SEN
• Ignition switch: ON (Engine
stopped)
VENT CON- Solenoid valve makes an operating • Harness and connectors
• Turn solenoid valve ON and OFF
TROL/V sound. • Solenoid valve
with the CONSULT-III and listen
to operating sound.

Revision: October 2008 EC-76 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [QR25DE]
TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
A
• Engine: Return to the original
• Harness and connectors
V/T ASSIGN AN- trouble condition If trouble symptom disappears, see
• Intake valve timing control sole-
GLE • Change intake valve timing using CHECK ITEM.
noid valve
CONSULT-III. EC
• Engine: Idle • Harness and connectors
ALTERNATOR
• Change duty ratio using CON- Battery voltage changes. • IPDM E/R
DUTY
SULT-III. • Alternator
C
DTC & SRT CONFIRMATION MODE
SRT STATUS Mode
D
For details, refer to EC-427, "DTC Index".
SRT WORK SUPPORT Mode
This mode enables a technician to drive a vehicle to set the SRT while monitoring the SRT status. E
DTC WORK SUPPORT Mode

Test mode Test item Corresponding DTC No. Reference page F


PURG FLOW P0441 P0441 EC-212
P0442 EC-218
EVAPORATIVE SYS- EVP SML LEAK P0442/P1442* G
P0455 EC-252
TEM
EVP V/S LEAK P0456/P1456* P0456 EC-260
PURG VOL CN/V P1444 P0443 EC-224 H
A/F SEN1 (B1) P1276 P0130 EC-139
A/F SEN1
A/F SEN1 (B1) P1278/P1279 P0133 EC-149
HO2S2 (B1) P0139 P0139 EC-166 I
HO2S2 HO2S2 (B1) P1146 P0138 ]EC-160
HO2S2 (B1) P1147 P0137 ]EC-154
J
*: DTC P1442 and P1456 does not apply to D40 models but appears in DTC WORK SUPPORT MODE screens.

Generic Scan Tool (GST) Function INFOID:0000000004053290


K
DESCRIPTION
Generic Scan Tool (OBDII scan tool) complying with SAE J1978 has
several functions explained below. L
ISO9141 is used as the protocol.
The name “GST” or “Generic Scan Tool” is used in this service man-
ual. M

SEF139P
O
FUNCTION

Diagnostic service Function


P
This diagnostic service gains access to current emission-related data values, including an-
Service $01 READINESS TESTS
alog inputs and outputs, digital inputs and outputs, and system status information.
This diagnostic service gains access to emission-related data value which were stored by
Service $02 (FREEZE DATA)
ECM during the freeze frame. For details, refer to EC-427, "DTC Index" .
This diagnostic service gains access to emission-related power train trouble codes which
Service $03 DTCs
were stored by ECM.

Revision: October 2008 EC-77 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [QR25DE]
Diagnostic service Function
This diagnostic service can clear all emission-related diagnostic information. This in-
cludes:
• Clear number of diagnostic trouble codes (Service $01)
• Clear diagnostic trouble codes (Service $03)
Service $04 CLEAR DIAG INFO
• Clear trouble code for freeze frame data (Service $01)
• Clear freeze frame data (Service $02)
• Reset status of system monitoring test (Service $01)
• Clear on board monitoring test results (Service $06 and $07)
This diagnostic service accesses the results of on board diagnostic monitoring tests of
Service $06 (ON BOARD TESTS)
specific components/systems that are not continuously monitored.
This diagnostic service enables the off board test drive to obtain test results for emission-
Service $07 (ON BOARD TESTS) related powertrain components/systems that are continuously monitored during normal
driving conditions.
This diagnostic service can close EVAP system in ignition switch ON position (Engine
stopped). When this diagnostic service is performed, EVAP canister vent control valve can
be closed.
In the following conditions, this diagnostic service cannot function.
• Low ambient temperature
Service $08 —
• Low battery voltage
• Engine running
• Ignition switch OFF
• Low fuel temperature
• Too much pressure is applied to EVAP system
This diagnostic service enables the off-board test device to request specific vehicle infor-
Service $09 (CALIBRATION ID)
mation such as Vehicle Identification Number (VIN) and Calibration IDs.

INSPECTION PROCEDURE
1. Turn ignition switch OFF.
2. Connect GST to data link connector, which is located under LH
dash panel near the fuse box cover.
3. Turn ignition switch ON.

BBIA0538E

4. Enter the program according to instruction on the screen or in


the operation manual.
(*: Regarding GST screens in this section, sample screens are
shown.)

SEF398S

Revision: October 2008 EC-78 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [QR25DE]
5. Perform each diagnostic service according to each service pro-
cedure. A
For further information, see the GST Operation Manual of the
tool maker.
EC

SEF416S

Revision: October 2008 EC-79 2009 Frontier


TROUBLE DIAGNOSIS - SPECIFICATION VALUE
< COMPONENT DIAGNOSIS > [QR25DE]

COMPONENT DIAGNOSIS
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
Description INFOID:0000000004053291

The specification (SP) value indicates the tolerance of the value that is displayed in “DATA MONITOR
(SPEC)” mode of CONSULT-III during normal operation of the Engine Control System. When the value in
“DATAMONITOR (SPEC)” mode is within the SP value, the Engine Control System is confirmed OK. When
the value in “DATA MONITOR (SPEC)” mode is NOT within the SP value, the Engine Control System may
have one or more malfunctions.
The SP value is used to detect malfunctions that may affect the Engine Control System, but will not illuminate
the MIL.
The SP value will be displayed for the following three items:
• B/FUEL SCHDL (The fuel injection pulse width programmed into ECM prior to any learned on board correc-
tion)
• A/F ALPHA-B1 (The mean value of air-fuel ratio feedback correction factor per cycle)
• MAS A/F SE-B1 (The signal voltage of the mass air flow sensor)
Testing Condition INFOID:0000000004053292

• Vehicle driven distance: More than 5,000 km (3,107 miles)


• Barometric pressure: 98.3 - 104.3 kPa (1.003 - 1.064 kg/cm2, 14.25 - 15.12 psi)
• Atmospheric temperature: 20 - 30°C (68 - 86°F)
• Engine coolant temperature: 75 - 95°C (167 - 203°F)
• Engine speed: Idle
• Transmission: Warmed-up
- A/T models: After the engine is warmed up to normal operating temperature, drive vehicle until “ATF TEMP
SE 1” (A/T fluid temperature sensor signal) indicates more than 60°C (140°F).
- M/T models: After the engine is warmed up to normal operating temperature, drive vehicle for 5 minutes.
• Electrical load: Not applied
- Air conditioner switch, lighting switch are OFF. Steering wheel is straight ahead.
Inspection Procedure INFOID:0000000004053293

NOTE:
Perform “DATA MONITOR (SPEC)” mode in maximum scale display.
1. Perform EC-19, "Basic Inspection".
2. Confirm that the testing conditions indicated above are met.
3. Select “B/FUEL SCHDL”, “A/F ALPHA-B1” and“MAS A/F SE-B1” in “DATA MONITOR (SPEC)” mode with
CONSULT-III.
4. Make sure that monitor items are within the SP value.
5. If NG, go to EC-80, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000004053294

OVERALL SEQUENCE

Revision: October 2008 EC-80 2009 Frontier


TROUBLE DIAGNOSIS - SPECIFICATION VALUE
< COMPONENT DIAGNOSIS > [QR25DE]

EC

PBIB2318E

Revision: October 2008 EC-81 2009 Frontier


TROUBLE DIAGNOSIS - SPECIFICATION VALUE
< COMPONENT DIAGNOSIS > [QR25DE]

PBIB3213E

DETAILED PROCEDURE
1.CHECK “A/F ALPHA-B1”
1. Start engine.
2. Confirm that the testing conditions are met. Refer to EC-80, "Testing Condition".
3. Select “A/F ALPHA-B1” in “DATA MONITOR (SPEC)” mode, and make sure that each indication is within
the SP value.
NOTE:

Revision: October 2008 EC-82 2009 Frontier


TROUBLE DIAGNOSIS - SPECIFICATION VALUE
< COMPONENT DIAGNOSIS > [QR25DE]
Check “A/F ALPHA-B1” for approximately 1 minute because they may fluctuate. It is NG if the indication is
out of the SP value even a little. A
OK or NG
OK >> GO TO 17.
NG (Less than the SP value)>>GO TO 2. EC
NG (More than the SP value)>>GO TO 3.
2.CHECK “B/FUEL SCHDL”
C
Select “B/FUEL SCHDL” in “DATA MONITOR (SPEC)” mode, and make sure that indication is within the SP
value.
OK or NG
D
OK >> GO TO 4.
NG (More than the SP value)>>GO TO 19.
3.CHECK “B/FUEL SCHDL” E
Select “B/FUEL SCHDL” in “DATA MONITOR (SPEC)” mode, and make sure that indication is within the SP
value.
OK or NG F
OK >> GO TO 6.
NG (More than the SP value)>>GO TO 6.
NG (Less than the SP value)>>GO TO 25. G
4.CHECK “A/F ALPHA-B1”
1. Stop the engine.
2. Disconnect PCV hose, and then plug it. H
3. Start engine.
4. Select “A/F ALPHA-B1” in “DATA MONITOR (SPEC)” mode, and make sure that each indication is within
the SP value. I
OK or NG
OK >> GO TO 5.
NG >> GO TO 6. J
5.CHANGE ENGINE OIL
1. Stop the engine.
2. Change engine oil. K
NOTE:
This symptom may occur when a large amount of gasoline is mixed with engine oil because of driving
conditions (such as when engine oil temperature does not rise enough since a journey distance is too L
short during winter). The symptom will not be detected after changing engine oil or changing driving con-
ditions.
M
>> INSPECTION END
6.CHECK FUEL PRESSURE
N
Check fuel pressure. (Refer to EC-456, "Fuel Pressure Check".)
OK or NG
OK >> GO TO 9. O
NG (Fuel pressure is too high)>>Replace fuel pressure regulator, refer to EC-456, "Fuel Pressure Check".
GO TO 8.
NG (Fuel pressure is too low)>>GO TO 7.
P
7.DETECT MALFUNCTIONING PART
1. Check the following.
- Clogged and bent fuel hose and fuel tube
- Clogged fuel filter
- Fuel pump and its circuit (Refer to EC-381, "Description".)
2. If NG, repair or replace the malfunctioning part. (Refer to EC-456, "Fuel Pressure Check".)
If OK, replace fuel pressure regulator.

Revision: October 2008 EC-83 2009 Frontier


TROUBLE DIAGNOSIS - SPECIFICATION VALUE
< COMPONENT DIAGNOSIS > [QR25DE]

>> GO TO 8.
8.CHECK “A/F ALPHA-B1”
1. Start engine.
2. Select “A/F ALPHA-B1” in “DATA MONITOR (SPEC)” mode, and make sure that each indication is within
the SP value.
OK or NG
OK >> INSPECTION END
NG >> GO TO 9.
9.PERFORM POWER BALANCE TEST
1. Perform “POWER BALANCE” in “ACTIVE TEST” mode.
2. Make sure that the each cylinder produces a momentary engine speed drop.
OK or NG
OK >> GO TO 12.
NG >> GO TO 10.
10.DETECT MALFUNCTIONING PART
1. Check the following below.
- Ignition coil and its circuit (Refer to EC-385, "Component Description".)
- Fuel injector and its circuit (Refer to EC-378, "Component Description".)
- Intake air leakage
- Low compression pressure (Refer to EM-23, "Compression Pressure".)
2. If NG, repair or replace the malfunctioning part.
If OK, replace fuel injector. (It may be caused by leakage from fuel injector or clogging.)

>> GO TO 11.
11.CHECK “A/F ALPHA-B1”
1. Start engine.
2. Select “A/F ALPHA-B1” in “DATA MONITOR (SPEC)” mode, and make sure that each indication is within
the SP value.
OK or NG
OK >> INSPECTION END
NG >> GO TO 12.
12.CHECK A/F SENSOR 1 FUNCTION
Perform all DTC Confirmation Procedure related with A/F sensor 1.
• For DTC P0130, refer to EC-139, "DTC Confirmation Procedure".
• For DTC P0131, refer to EC-143, "DTC Confirmation Procedure".
• For DTC P0132, refer to EC-146, "DTC Confirmation Procedure".
• For DTC P0133, refer to EC-149, "DTC Confirmation Procedure".
• For DTC P2A00, refer to EC-366, "DTC Confirmation Procedure".
OK or NG
OK >> GO TO 15.
NG >> GO TO 13.
13.CHECK A/F SENSOR 1 CIRCUIT
Perform Diagnostic Procedure according to corresponding DTC.

>> GO TO 14.
14.CHECK “A/F ALPHA-B1”
1. Start engine.
2. Select “A/F ALPHA-B1” in “DATA MONITOR (SPEC)” mode, and make sure that indication is within the
SP value.
OK or NG
Revision: October 2008 EC-84 2009 Frontier
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
< COMPONENT DIAGNOSIS > [QR25DE]
OK >> INSPECTION END
NG >> GO TO 15. A
15.DISCONNECT AND RECONNECT ECM HARNESS CONNECTOR
1. Stop the engine.
2. Disconnect ECM harness connector. Check pin terminal and connector for damage, and then reconnect EC
it.

C
>> GO TO 16.
16.CHECK “A/F ALPHA-B1”
1. Start engine. D
2. Select “A/F ALPHA-B1” in “DATA MONITOR (SPEC)” mode, and make sure that each indication is within
the SP value.
OK or NG E
OK >> INSPECTION END
NG >> Detect malfunctioning part according to EC-445, "Symptom Matrix Chart".
17.CHECK “B/FUEL SCHDL” F
Select “B/FUEL SCHDL” in “DATA MONITOR (SPEC)” mode, and make sure that indication is within the SP
value.
OK or NG G
OK >> INSPECTION END
NG (More than the SP value)>>GO TO 18.
NG (Less than the SP value)>>GO TO 25. H

18.DETECT MALFUNCTIONING PART


1. Check for the cause of large engine friction. Refer to the following. I
- Engine oil level is too high
- Engine oil viscosity
- Belt tension of power steering, alternator, A/C compressor, etc. is excessive
- Noise from engine J
- Noise from transmission, etc.
2. Check for the cause of insufficient combustion. Refer to the following.
- Valve clearance malfunction K
- Intake valve timing control function malfunction
- Camshaft sprocket installation malfunction, etc.
L
>> Repair or replace malfunctioning part, and then GO TO 30.
19.CHECK INTAKE SYSTEM
M
Check for the cause of uneven air flow through mass air flow sensor. Refer to the following.
• Crushed air ducts
• Malfunctioning seal of air cleaner element
• Uneven dirt of air cleaner element N
• Improper specification of intake air system
OK or NG
OK >> GO TO 21. O
NG >> Repair or replace malfunctioning part, and then GO TO 20.
20.CHECK “A/F ALPHA-B1” AND “B/FUEL SCHDL”
P
Select “A/F ALPHA-B1” and “B/FUEL SCHDL” in “DATA MONITOR (SPEC)” mode, and make sure that each
indication is within the SP value.
OK or NG
OK >> INSPECTION END
NG (“B/FUEL SCHDL” is more, “A/F ALPHA-B1” is less than the SP value)>>GO TO 21.
21.DISCONNECT AND RECONNECT MASS AIR FLOW SENSOR HARNESS CONNECTOR
Revision: October 2008 EC-85 2009 Frontier
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
< COMPONENT DIAGNOSIS > [QR25DE]
1. Stop the engine.
2. Disconnect mass air flow sensor harness connector. Check pin terminal and connector for damage and
then reconnect it again.

>> GO TO 22.
22.CHECK “A/F ALPHA-B1”
1. Start engine.
2. Select “A/F ALPHA-B1” in “DATA MONITOR (SPEC)” mode, and make sure that each indication is within
the SP value.
OK or NG
OK >> 1. Detect malfunctioning part of mass air flow sensor circuit and repair it. Refer to EC-113.
2. GO TO 29.
NG >> GO TO 23.
23.CHECK “MAS A/F SE-B1”
Select “MAS A/F SE-B1” in “DATA MONITOR (SPEC)” mode, and make sure that the indication is within the
SP value.
OK or NG
OK >> GO TO 24.
NG (More than the SP value)>>Replace mass air flow sensor, and then GO TO 29.
24.REPLACE ECM
1. Replace ECM.
2. Perform initialization of NVIS(NATS) system and registration of all NVIS(NATS) ignition key IDs. Refer to
SEC-6, "ECM RE-COMMUNICATING FUNCTION : Special Repair Requirement".
3. Perform EC-24, "VIN Registration".
4. Perform EC-24, "Accelerator Pedal Released Position Learning".
5. Perform EC-24, "Throttle Valve Closed Position Learning".
6. Perform EC-24, "Idle Air Volume Learning".

>> GO TO 29.
25.CHECK INTAKE SYSTEM
Check for the cause of uneven air flow through mass air flow sensor. Refer to the following.
• Crushed air ducts
• Malfunctioning seal in air cleaner element
• Uneven dirt in air cleaner element
• Improper specification in intake air system
OK or NG
OK >> GO TO 27.
NG >> Repair or replace malfunctioning part, and then GO TO 26.
26.CHECK “B/FUEL SCHDL”
Select “B/FUEL SCHDL” in “DATA MONITOR (SPEC)” mode, and make sure that indication is within the SP
value.
OK or NG
OK >> INSPECTION END
NG (Less than the SP value)>>GO TO 27.
27.CHECK “MAS A/F SE-B1”
Select “MAS A/F SE-B1” in “DATA MONITOR (SPEC)” mode, and make sure that indication is within the SP
value.
OK or NG
OK >> GO TO 28.
NG (Less than the SP value)>>Replace mass air flow sensor, and then GO TO 30.
28.CHECK INTAKE SYSTEM
Revision: October 2008 EC-86 2009 Frontier
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
< COMPONENT DIAGNOSIS > [QR25DE]
Check for the cause of air leak after the mass air flow sensor. Refer to the following.
• Disconnection, looseness, and cracks in air duct A
• Looseness of oil filler cap
• Disconnection of oil level gauge
• Open stuck, breakage, hose disconnection, or cracks in PCV valve
EC
• Disconnection or cracks in EVAP purge hose, stuck open of EVAP canister purge volume control solenoid
valve
• Malfunctioning seal of rocker cover gasket
• Disconnection, looseness, or cracks in hoses, such as a vacuum hose, connecting to intake air system parts C
• Malfunctioning seal in intake air system, etc.

>> GO TO 30. D
29.CHECK “A/F ALPHA-B1” AND “B/FUEL SCHDL”
Select “A/F ALPHA-B1” and “B/FUEL SCHDL” in “DATA MONITOR (SPEC)” mode, and make sure that each E
indication is within the SP value.
OK or NG
OK >> INSPECTION END F
NG >> Detect malfunctioning part according to EC-445, "Symptom Matrix Chart".
30.CHECK “B/FUEL SCHDL”
Select “B/FUEL SCHDL” in “DATA MONITOR (SPEC)” mode, and then make sure that indication is within the G
SP value.
OK or NG
OK >> INSPECTION END H
NG >> Detect malfunctioning part according to EC-445, "Symptom Matrix Chart".

Revision: October 2008 EC-87 2009 Frontier


POWER SUPPLY AND GROUND CIRCUIT
< COMPONENT DIAGNOSIS > [QR25DE]
POWER SUPPLY AND GROUND CIRCUIT
Diagnosis Procedure INFOID:0000000004053295

1.INSPECTION START
Start engine.
Is engine running?
Yes or No
Yes >> GO TO 8.
No >> GO TO 2.
2.CHECK ECM POWER SUPPLY CIRCUIT-I
1. Turn ignition switch OFF and then ON.
2. Check voltage between ECM terminal 109 and ground with
CONSULT-III or tester.

Voltage: Battery voltage


OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

MBIB0015E

3.DETECT MALFUNCTIONING PART


Check the following.
• Fuse block (J/B) connector M4
• 10A fuse (No.1)
• Harness connectors M31, E152
• Harness for open or short between ECM and fuse

>> Repair open circuit, short to ground or short to power in harness or connectors.
4.CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten two ground screws on the body. Refer to EC-91, "Ground Inspection".

BBIA0614E

OK or NG
OK >> GO TO 5.
NG >> Repair or replace ground connections.
5.CHECK ECM GROUND CIRCUIT FOR OPEN AND SHORT-I
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminals 1, 115, 116 and ground.
Refer to Wiring Diagram.

Continuity should exist.

Revision: October 2008 EC-88 2009 Frontier


POWER SUPPLY AND GROUND CIRCUIT
< COMPONENT DIAGNOSIS > [QR25DE]
3. Also check harness for short to power.
OK or NG A
OK >> GO TO 7.
NG >> GO TO 6.
6.DETECT MALFUNCTIONING PART EC

Check the following.


• Harness connectors F32, E2
C
• Harness for open or short between ECM and ground

>> Repair open circuit or short to power in harness or connectors. D


7.CHECK ECM POWER SUPPLY CIRCUIT-II
1. Reconnect ECM harness connector.
2. Turn ignition switch ON. E
3. Check voltage between IPDM E/R connector E119 terminal 3
and ground with CONSULT-III or tester.
F
Voltage: Battery voltage
OK or NG
OK >> Go to EC-385. G
NG >> GO TO 8.

H
PBIB2658E

8.CHECK ECM POWER SUPPLY CIRCUIT-III


I
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON and then OFF.
3. Check voltage between ECM terminals 119, 120 and ground
with CONSULT-III or tester. J

Voltage: After turning ignition switch OFF, battery


voltage will exist for a few seconds, then K
drop to approximately 0V.
OK or NG
L
OK >> GO TO 13.
NG (Battery voltage does not exist.)>>GO TO 9.
NG (Battery voltage exists for more than a few seconds.)>>GO TO PBIB1630E
11. M
9.CHECK ECM POWER SUPPLY CIRCUIT-IV
1. Turn ignition switch OFF and wait at least 10 seconds.
N
2. Check voltage between ECM terminal 111 and ground with
CONSULT-III or tester.

Voltage: Battery voltage O


OK or NG
OK >> GO TO 10.
P
NG >> GO TO 11.

PBIB1191E

10.CHECK ECM POWER SUPPLY CIRCUIT-V


1. Disconnect ECM harness connector.

Revision: October 2008 EC-89 2009 Frontier


POWER SUPPLY AND GROUND CIRCUIT
< COMPONENT DIAGNOSIS > [QR25DE]
2. Disconnect IPDM E/R harness connector E119.
3. Check harness continuity between ECM terminals 119, 120 and IPDM E/R terminal 4.
Refer to Wiring Diagram.

Continuity should exist.


4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 16.
NG >> Repair open circuit, short to ground or short to power in harness or connectors.
11.CHECK ECM POWER SUPPLY CIRCUIT-VI
1. Disconnect ECM harness connector.
2. Disconnect IPDM E/R harness connector E119.
3. Check harness continuity between ECM terminal 111 and IPDM E/R terminal 7.
Refer to Wiring Diagram.

Continuity should exist.


4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 12.
NG >> Repair open circuit, short to ground or short to power in harness or connectors.
12.CHECK 20A FUSE
1. Disconnect 20A fuse (No.53) from IPDM E/R.
2. Check 20A fuse.
OK or NG
OK >> GO TO 16.
NG >> Replace 20A fuse.
13.CHECK GROUND CONNECTIONS
Loosen and retighten two ground screws on the body. Refer toEC-91, "Ground Inspection".

BBIA0614E

OK or NG
OK >> GO TO 14.
NG >> Repair or replace ground connections.
14.CHECK ECM GROUND CIRCUIT FOR OPEN AND SHORT-II
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminals 1, 115, 116 and ground.
Refer to Wiring Diagram.

Continuity should exist.


3. Also check harness for short to power.
OK or NG
OK >> GO TO 16.
NG >> GO TO 15.
15.DETECT MALFUNCTIONING PART
Revision: October 2008 EC-90 2009 Frontier
POWER SUPPLY AND GROUND CIRCUIT
< COMPONENT DIAGNOSIS > [QR25DE]
Check the following.
• Harness connectors F32, E2 A
• Harness for open or short between ECM and ground

>> Repair open circuit or short to power in harness or connectors. EC


16.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".
C
OK or NG
OK >> Replace IPDM E/R.
NG >> Repair open circuit, short to ground or short to power in harness or connectors. D
Ground Inspection INFOID:0000000004053296

Ground connections are very important to the proper operation of electrical and electronic circuits. Ground E
connections are often exposed to moisture, dirt and other corrosive elements. The corrosion (rust) can
become an unwanted resistance. This unwanted resistance can change the way a circuit works.
Electronically controlled circuits are very sensitive to proper grounding. A loose or corroded ground can drasti-
cally affect an electronically controlled circuit. A poor or corroded ground can easily affect the circuit. Even F
when the ground connection looks clean, there can be a thin film of rust on the surface.
When inspecting a ground connection follow these rules:
• Remove the ground bolt or screw. G
• Inspect all mating surfaces for tarnish, dirt, rust, etc.
• Clean as required to assure good contact.
• Reinstall bolt or screw securely.
H
• Inspect for “add-on” accessories which may be interfering with the ground circuit.
• If several wires are crimped into one ground eyelet terminal, check for proper crimps. Make sure all of the
wires are clean, securely fastened and providing a good ground path. If multiple wires are cased in one eye-
let make sure no ground wires have excess wire insulation. I
For detailed ground distribution information, refer to PG-26, "Ground Distribution".

PBIB1870E

Revision: October 2008 EC-91 2009 Frontier


U0101 CAN COMM CIRCUIT
< COMPONENT DIAGNOSIS > [QR25DE]
U0101 CAN COMM CIRCUIT
Description INFOID:0000000004292676

CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many
electronic control units are equipped onto a vehicle, and each control unit shares information and links with
other control units during operation (not independent). In CAN communication, control units are connected
with 2 communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less
wiring. Each control unit transmits/receives data but selectively reads required data only.
On Board Diagnosis Logic INFOID:0000000004292677

This self-diagnosis has the one trip detection logic.

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• CAN communication line between
When ECM is not transmitting or receiving CAN
U0101 Lost communication TCM and ECM
communication signal of OBD (emission related di-
0101 with TCM • CAN communication line open or
agnosis) with TCM for 2 seconds or more.
shorted

DTC Confirmation Procedure INFOID:0000000004428099

1. Turn ignition switch ON and wait at least 3 seconds.


2. Check DTC.
3. If DTC is detected, go to EC-93, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000004292678

Go to LAN-14, "Trouble Diagnosis Flow Chart".

Revision: October 2008 EC-92 2009 Frontier


U0140 CAN COMM CIRCUIT
< COMPONENT DIAGNOSIS > [QR25DE]
U0140 CAN COMM CIRCUIT
A
Description INFOID:0000000004292679

CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul- EC
tiplex communication line with high data communication speed and excellent error detection ability. Many
electronic control units are equipped onto a vehicle, and each control unit shares information and links with
other control units during operation (not independent). In CAN communication, control units are connected
with 2 communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less C
wiring. Each control unit transmits/receives data but selectively reads required data only.
On Board Diagnosis Logic INFOID:0000000004292680
D
This self-diagnosis has the one trip detection logic.

E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• CAN communication line between
When ECM is not transmitting or receiving CAN
U0140 Lost communication BCM and ECM
communication signal of OBD (emission related di-
0140 with BCM • CAN communication line open or F
agnosis) with BCM for 2 seconds or more.
shorted

DTC Confirmation Procedure INFOID:0000000004427989


G
1. Turn ignition switch ON and wait at least 3 seconds.
2. Check DTC.
H
3. If DTC is detected, go to EC-93, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000004292681

I
Go to LAN-14, "Trouble Diagnosis Flow Chart".

Revision: October 2008 EC-93 2009 Frontier


U1001 CAN COMM CIRCUIT
< COMPONENT DIAGNOSIS > [QR25DE]
U1001 CAN COMM CIRCUIT
Description INFOID:0000000004053297

CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many
electronic control units are equipped onto a vehicle, and each control unit shares information and links with
other control units during operation (not independent). In CAN communication, control units are connected
with 2 communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less
wiring. Each control unit transmits/receives data but selectively reads required data only.
On Board Diagnosis Logic INFOID:0000000004053298

The MIL will not light up for this self-diagnosis.

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
When ECM is not transmitting or receiving CAN • Harness or connectors
U1001
CAN communication line communication signal other than OBD (emission- (CAN communication line is open or
1001
related diagnosis) for 2 seconds or more. shorted)

DTC Confirmation Procedure INFOID:0000000004053299

1. Turn ignition switch ON and wait at least 3 seconds.


2. Check 1st trip DTC.
3. If 1st trip DTC is detected, go to EC-94, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000004053300

Go to LAN-55, "CAN System Specification Chart".

Revision: October 2008 EC-94 2009 Frontier


P0011 IVT CONTROL
< COMPONENT DIAGNOSIS > [QR25DE]
P0011 IVT CONTROL
A
On Board Diagnosis Logic INFOID:0000000004053305

EC
Trouble diagnosis
DTC No. DTC detecting condition Possible cause
name
• Crankshaft position sensor (POS) C
• Camshaft position sensor (PHASE)
• Intake valve control solenoid valve
P0011 Intake valve timing There is a gap between angle of target and • Accumulation of debris to the signal pick-up
0011 control performance phase-control angle degree. portion of the camshaft D
• Timing chain installation
• Foreign matter caught in the oil groove for in-
take valve timing control
E
FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode.
F
Detected items Engine operating condition in fail-safe mode
Intake valve timing control The signal is not energized to the solenoid valve and the valve control does not function
G
DTC Confirmation Procedure INFOID:0000000004053306

CAUTION:
Always drive at a safe speed. H
NOTE:
• If DTC P0011 is displayed with DTC P0075, first perform trouble diagnosis for DTC P0075. Refer to
EC-104. I
• If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and
wait at least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is between 10V and 16V at J
idle.
WITH CONSULT-III
K
1. Start engine and warm it up to the normal operating temperature.
2. Maintain the following conditions for at least 10 consecutive seconds.
Hold the accelerator pedal as steady as possible. L

ENG SPEED 1,200 - 2,000 rpm (A constant rotation is maintained.)


COOLAN TEMP/S More than 60°C (140°F) M
B/FUEL SCHDL More than 4.3 msec
Shift lever P or N (A/T), Neutral (M/T)
N
3. Stop vehicle with engine running and let engine idle for 10 seconds.
4. Check 1st trip DTC.
5. If the 1st trip DTC is detected, go to EC-96, "Diagnosis Procedure". O
If the 1st trip DTC is not detected, go to next step.
6. Maintain the following conditions for at least 20 consecutive seconds.
P
ENG SPEED 1,200 - 3,175 rpm (A constant rotation is maintained.)
COOLAN TEMP/S 70 - 105°C (158 - 221°F)
Shift lever 1st or 2nd position
Driving vehicle uphill
Driving location uphill (Increased engine load will help maintain the driving
conditions required for this test.)

Revision: October 2008 EC-95 2009 Frontier


P0011 IVT CONTROL
< COMPONENT DIAGNOSIS > [QR25DE]
7. Check 1st trip DTC.
8. If the 1st trip DTC is detected, go to EC-96, "Diagnosis Procedure".
WITH GST
Follow the procedure “WITH CONSULT-III” above.
Diagnosis Procedure INFOID:0000000004053307

1.CHECK OIL PRESSURE WARNING LAMP


1. Start engine.
2. Check oil pressure warning lamp and confirm it is not illumi-
nated.
OK or NG
OK >> GO TO 2.
NG >> Go to LU-9, "Inspection".

PBIA8559J

2.CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE


Refer to EC-97, "Component Inspection".
OK or NG
OK >> GO TO 3.
NG >> Replace intake valve timing control solenoid valve.
3.CHECK CRANKSHAFT POSITION SENSOR (POS)
Refer to EC-202, "Component Inspection".
OK or NG
OK >> GO TO 4.
NG >> Replace crankshaft position sensor (POS).
4.CHECK CAMSHAFT POSITION SENSOR (PHASE)
Refer to EC-207, "Component Inspection".
OK or NG
OK >> GO TO 5.
NG >> Replace camshaft position sensor (PHASE).
5.CHECK CAMSHAFT (INTAKE)
Check the following.
• Accumulation of debris on the signal plate of camshaft rear end
• Chipping signal plate of camshaft rear end
OK or NG
OK >> GO TO 6.
NG >> Remove debris and clean the signal plate of camshaft
rear end or replace camshaft.

PBIB0565E

6.CHECK TIMING CHAIN INSTALLATION


Check service records for any recent repairs that may cause timing chain misaligned.
Are there any service records that may cause timing chain misaligned?
Yes or No

Revision: October 2008 EC-96 2009 Frontier


P0011 IVT CONTROL
< COMPONENT DIAGNOSIS > [QR25DE]
Yes >> Check timing chain installation. Refer to EM-44, "Removal and Installation".
No >> GO TO 7. A
7.CHECK LUBRICATION CIRCUIT
Refer to EM-52, "Removal and Installation".
EC
OK or NG
OK >> GO TO 8.
NG >> Clean lubrication line.
C
8.CHECK INTERMITTENT INCIDENT
Refer toGI-49, "Intermittent Incident".
D
>> INSPECTION END
Component Inspection INFOID:0000000004053308 E

INTAKE VALVE TIMING CONTROL SOLENOID VALVE


1. Disconnect intake valve timing control solenoid valve harness connector. F
2. Check resistance between intake valve timing control solenoid
valve as follows.
G
Terminal Resistance
1 and 2 7.0 - 7.7Ω [at 20°C (68°F)]
H
∞Ω
1 or 2 and ground
(Continuity should not exist.)
If NG, replace intake valve timing control solenoid valve.
If OK, go to next step. I
3. Remove intake valve timing control solenoid valve. PBIB0193E

4. Provide 12V DC between intake valve timing control solenoid J


valve terminals and then interrupt it. Make sure that the plunger
moves as shown in the figure.
CAUTION: K
Never apply 12V DC continuously for 5 seconds or more.
Doing so may result in damage to the coil in intake valve
timing control solenoid valve.
If NG, replace intake valve timing control solenoid valve. L
NOTE:
Always replace O-ring when intake valve timing control
solenoid valve is removed. M
PBIB2275E

Revision: October 2008 EC-97 2009 Frontier


P0031, P0032 A/F SENSOR 1 HEATER
< COMPONENT DIAGNOSIS > [QR25DE]
P0031, P0032 A/F SENSOR 1 HEATER
Description INFOID:0000000004053309

SYSTEM DESCRIPTION

Sensor Input Signal to ECM ECM function Actuator


Camshaft position sensor (PHASE)
Engine speed Air fuel ratio (A/F) sensor Air fuel ratio (A/F) sensor 1
Crankshaft position sensor (POS)
1 heater control heater
Mass air flow sensor Amount of intake air
The ECM performs ON/OFF duty control of the A/F sensor 1 heater corresponding to the engine operating
condition to keep the temperature of A/F sensor 1 element at the specified range.
On Board Diagnosis Logic INFOID:0000000004053310

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
The current amperage in the air fuel ratio (A/F) • Harness or connectors
Air fuel ratio (A/F) sensor
P0031 sensor 1 heater circuit is out of the normal range. (The A/F sensor 1 heater circuit is
1 heater control circuit
0031 (An excessively low voltage signal is sent to ECM open or shorted.)
low
through the air fuel ratio (A/F) sensor 1 heater.) • Air fuel ratio (A/F) sensor 1 heater
The current amperage in the air fuel ratio (A/F)
• Harness or connectors
Air fuel ratio (A/F) sensor sensor 1 heater circuit is out of the normal range.
P0032 (The A/F sensor 1 heater circuit is
1 heater control circuit (An excessively high voltage signal is sent to
0032 shorted.)
high ECM through the air fuel ratio (A/F) sensor 1 heat-
• Air fuel ratio (A/F) sensor 1 heater
er.)

DTC Confirmation Procedure INFOID:0000000004053311

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and
wait at least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is between 10.5V and 16V at
idle.

WITH CONSULT-III
1. Start engine and run it for at least 10 seconds at idle speed.
2. Check 1st trip DTC.
3. If 1st trip DTC is detected, go to EC-98, "Diagnosis Procedure".

WITH GST
Follow the procedure “WITH CONSULT-III” above.
Diagnosis Procedure INFOID:0000000004053312

1.CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten two ground screws on the body. Refer to EC-91, "Ground Inspection".

BBIA0614E

Revision: October 2008 EC-98 2009 Frontier


P0031, P0032 A/F SENSOR 1 HEATER
< COMPONENT DIAGNOSIS > [QR25DE]
OK or NG
OK >> GO TO 2. A
NG >> Repair or replace ground connections.
2.CHECK AIR FUEL RATIO (A/F) SENSOR 1 POWER SUPPLY CIRCUIT
EC
1. Disconnect air fuel ratio (A/F) sensor 1 harness connector.
2. Turn ignition switch ON.
C

E
BBIA0617E

3. Check voltage between A/F sensor 1 terminal 3 and ground with F


CONSULT-III or tester.

Voltage: Battery voltage


G
OK or NG
OK >> GO TO 4.
NG >> GO TO 3. H

PBIB1683E I
3.DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors E2, F32 J
• IPDM E/R harness connector E119
• 15A fuse (No.54)
• Harness for open or short between A/F sensor 1 and fuse K

>> Repair or replace harness or connectors.


4.CHECK A/F SENSOR 1 HEATER OUTPUT SIGNAL CIRCUIT L

1. Turn ignition switch OFF.


2. Disconnect ECM harness connector.
M
3. Check harness continuity between ECM terminal 2 and A/F sensor 1 terminal 4.
Refer to Wiring Diagram.

Continuity should exist. N


4. Also check harness for short to ground and short to power.
OK or NG
O
OK >> GO TO 5.
NG >> Repair open circuit, short to ground or short to power in harness or connectors.
5.CHECK A/F SENSOR 1 HEATER P
Refer to EC-100, "Component Inspection".
OK or NG
OK >> GO TO 6.
NG >> GO TO 7.
6.CHECK INTERMITTENT INCIDENT
Perform GI-45, "Work Flow".
Revision: October 2008 EC-99 2009 Frontier
P0031, P0032 A/F SENSOR 1 HEATER
< COMPONENT DIAGNOSIS > [QR25DE]
OK or NG
OK >> GO TO 7.
NG >> Repair or replace.
7.REPLACE AIR FUEL RATIO (A/F) SENSOR 1
Replace air fuel ratio (A/F) sensor 1.
CAUTION:
• Discard any air fuel ratio (A/F) sensor which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
• Before installing new air fuel ratio (A/F) sensor, clean exhaust system threads using Heated Oxygen
Sensor Thread Cleaner [commercial service tool (J-43897-18 or J-43897-12)] and approved anti-seize
lubricant (commercial service tool).

>> INSPECTION END


Component Inspection INFOID:0000000004053313

AIR FUEL RATIO (A/F) SENSOR 1 HEATER


Check resistance between terminals 3 and 4.

Resistance: 2.3 - 4.3Ω [at 25°C (77°F)]


Check continuity between terminals 3 and 1, 2, 5, 6, terminals 4 and
1, 2, 5, 6.

Continuity should not exist.


If NG, replace the A/F sensor 1.
CAUTION:
• Discard any A/F sensor which has been dropped from a
height of more than 0.5 m (19.7 in) onto a hard surface such
as a concrete floor; use a new one.
• Before installing new A/F sensor, clean exhaust system
threads using Heated Oxygen Sensor Thread Cleaner [com-
mercial service tool (J-43897-18 or J-43897-12)] and approved
anti-seize lubricant (commercial service tool).

PBIB1684E

Revision: October 2008 EC-100 2009 Frontier


P0037, P0038 HO2S2 HEATER
< COMPONENT DIAGNOSIS > [QR25DE]
P0037, P0038 HO2S2 HEATER
A
Description INFOID:0000000004053314

SYSTEM DESCRIPTION EC

Sensor Input Signal to ECM ECM Function Actuator


Camshaft position sensor (PHASE) C
Engine speed
Crankshaft position sensor (POS) Heated oxygen sensor 2
Heated oxygen sensor 2 heater
Engine coolant temperature sensor Engine coolant temperature heater control
D
Mass air flow sensor Amount of intake air
The ECM performs ON/OFF control of the heated oxygen sensor 2 heater corresponding to the engine speed,
amount of intake air and engine coolant temperature. E
OPERATION

Engine speed Heated oxygen sensor 2 heater F


Above 3,600 rpm OFF
Below 3,600 rpm after the following conditions are met.
• Engine: After warming up G
ON
• Keeping the engine speed between 3,500 and 4,000 rpm for 1
minute and at idle for 1 minute under no load

On Board Diagnosis Logic INFOID:0000000004053315


H

DTC No. Trouble diagnosis name DTC detecting condition Possible cause I
The current amperage in the heated oxygen sensor • Harness or connectors
P0037 Heated oxygen sensor 2 2 heater circuit is out of the normal range. (The heated oxygen sensor 2 heater
0037 heater control circuit low (An excessively low voltage signal is sent to ECM circuit is open or shorted.) J
through the heated oxygen sensor 2 heater.) • Heated oxygen sensor 2 heater
The current amperage in the heated oxygen sensor • Harness or connectors
P0038 Heated oxygen sensor 2 2 heater circuit is out of the normal range. (The heated oxygen sensor 2 heater
0038 heater control circuit high (An excessively high voltage signal is sent to ECM circuit is shorted.) K
through the heated oxygen sensor 2 heater.) • Heated oxygen sensor 2 heater

DTC Confirmation Procedure INFOID:0000000004053316


L
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and
wait at least 10 seconds before conducting the next test. M
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is between 10.5V and 16V at
idle. N
WITH CONSULT-III
1. Start engine and warm it up to the normal operating temperature.
O
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no
load.
P
4. Let engine idle for 1 minute.
5. Check 1st trip DTC.
6. If 1st trip DTC is detected, go to EC-102, "Diagnosis Procedure".
WITH GST
Follow the procedure “WITH CONSULT-III” above.

Revision: October 2008 EC-101 2009 Frontier


P0037, P0038 HO2S2 HEATER
< COMPONENT DIAGNOSIS > [QR25DE]
Diagnosis Procedure INFOID:0000000004053317

1.CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten two ground screws on the body. Refer to EC-91, "Ground Inspection".

BBIA0614E

OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2.CHECK HO2S2 POWER SUPPLY CIRCUIT
1. Disconnect heated oxygen sensor 2 harness connector.
2. Turn ignition switch ON.

BBIA0613E

3. Check voltage between HO2S2 terminal 3 and ground with


CONSULT-III or tester.

Voltage: Battery voltage


OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

PBIB0112E

3.DETECT MALFUNCTIONING PART


Check the following.
• Harness connectors E2, F32
• IPDM E/R connector E119
• 15A fuse (No.54)
• Harness for open or short between heated oxygen sensor 2 and fuse

>> Repair open circuit, short to ground or short to power in harness or connectors.
4.CHECK HO2S2 OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 25 and HO2S2 terminal 2.
Refer to Wiring Diagram.

Revision: October 2008 EC-102 2009 Frontier


P0037, P0038 HO2S2 HEATER
< COMPONENT DIAGNOSIS > [QR25DE]

Continuity should exist. A


4. Also check harness for short to ground and short to power.
OK or NG
EC
OK >> GO TO 5.
NG >> Repair open circuit, short to ground or short to power in harness or connectors.
5.CHECK HEATED OXYGEN SENSOR 2 HEATER C
Refer to EC-103, "Component Inspection".
OK or NG
OK >> GO TO 6. D
NG >> Replace heated oxygen sensor 2.
6.CHECK INTERMITTENT INCIDENT
E
Refer to GI-49, "Intermittent Incident".

>> INSPECTION END F


Component Inspection INFOID:0000000004053318

HEATED OXYGEN SENSOR 2 HEATER G


1. Check resistance between HO2S2 terminals as follows.

H
Terminal No. Resistance
2 and 3 9.9 - 13.3 Ω [at 25°C (77°F)]
1 and 2, 3, 4 ∞Ω I
4 and 1, 2, 3 (Continuity should not exist)

2. If NG, replace heated oxygen sensor 2.


J
CAUTION:
• Discard any heated oxygen sensor which has been dropped
from a height of more than 0.5 m (19.7 in) onto a hard surface
such as a concrete floor; use a new one. K
• Before installing new oxygen sensor, clean exhaust system
threads using Oxygen Sensor Thread Cleaner [commercial
service tool (J-43897-18 or J-43897-12)] and approved anti- L
seize lubricant (commercial service tool).

SEF249Y N

Revision: October 2008 EC-103 2009 Frontier


P0075 IVT CONTROL SOLENOID VALVE
< COMPONENT DIAGNOSIS > [QR25DE]
P0075 IVT CONTROL SOLENOID VALVE
Component Description INFOID:0000000004053319

Intake valve timing control solenoid valve is activated by ON/OFF


pulse duty (ratio) signals from the ECM.
The intake valve timing control solenoid valve changes the oil
amount and direction of flow through intake valve timing control unit
or stops oil flow.
The longer pulse width advances valve angle.
The shorter pulse width retards valve angle.
When ON and OFF pulse widths become equal, the solenoid valve
stops oil pressure flow to fix the intake valve angle at the control
position.
PBIB1842E

On Board Diagnosis Logic INFOID:0000000004053320

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
P0075 Intake valve timing con- An improper voltage is sent to the ECM through (Intake valve timing control solenoid
0075 trol solenoid valve circuit intake valve timing control solenoid valve. valve circuit is open or shorted.)
• Intake valve timing control solenoid valve

DTC Confirmation Procedure INFOID:0000000004053321

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and
wait at least 10 seconds before conducting the next test.
WITH CONSULT-III
1. Start engine and let it idle for 5 seconds.
2. Check 1st trip DTC.
3. If 1st trip DTC is detected, go to EC-104, "Diagnosis Procedure".
WITH GST
Follow the procedure “WITH CONSULT-III” above.
Diagnosis Procedure INFOID:0000000004053322

1.CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect intake valve timing control solenoid valve harness
connector.
3. Turn ignition switch ON.

BBIA0622E

Revision: October 2008 EC-104 2009 Frontier


P0075 IVT CONTROL SOLENOID VALVE
< COMPONENT DIAGNOSIS > [QR25DE]
4. Check voltage between intake valve timing control solenoid
valve terminal 2 and ground with CONSULT-III or tester. A

Voltage: Battery voltage


OK or NG EC
OK >> GO TO 3.
NG >> GO TO 2.
C

PBIB0192E

2.DETECT MALFUNCTION PART D

Check the following.


• Harness connectors E2, F32
E
• Harness for open or short between intake valve timing control solenoid valve and IPDM E/R

>> Repair open circuit, short to ground or short to power in harness or connectors.
F
3.CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN
AND SHORT
1. Turn ignition switch OFF. G
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 11 and intake valve timing control solenoid valve termi-
nal 1. Refer to Wiring Diagram. H

Continuity should exist.


4. Also check harness for short to ground and short to power. I
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit, short to ground or short to power in harness or connectors. J
4.CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE
Refer to EC-105, "Component Inspection". K
OK or NG
OK >> GO TO 5.
NG >> Replace intake valve timing control solenoid valve. L
5.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".
M
>> INSPECTION END
Component Inspection INFOID:0000000004053323 N

INTAKE VALVE TIMING CONTROL SOLENOID VALVE


1. Disconnect intake valve timing control solenoid valve harness connector. O

Revision: October 2008 EC-105 2009 Frontier


P0075 IVT CONTROL SOLENOID VALVE
< COMPONENT DIAGNOSIS > [QR25DE]
2. Check resistance between intake valve timing control solenoid
valve as follows.

Terminal Resistance
1 and 2 7.0 - 7.7Ω [at 20°C (68°F)]
∞Ω
1 or 2 and ground
(Continuity should not exist.)
If NG, replace intake valve timing control solenoid valve.
If OK, go to next step.
3. Remove intake valve timing control solenoid valve. PBIB0193E

4. Provide 12V DC between intake valve timing control solenoid


valve terminals and then interrupt it. Make sure that the plunger
moves as shown in the figure.
CAUTION:
Never apply 12V DC continuously for 5 seconds or more.
Doing so may result in damage to the coil in intake valve
timing control solenoid valve.
If NG, replace intake valve timing control solenoid valve.
NOTE:
Always replace O-ring when intake valve timing control
solenoid valve is removed.
PBIB2275E

Revision: October 2008 EC-106 2009 Frontier


P0101 MAF SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
P0101 MAF SENSOR
A
Component Description INFOID:0000000004053324

The mass air flow sensor (1) is placed in the stream of intake air. It EC
measures the intake flow rate by measuring a part of the entire
intake flow. The mass air flow sensor controls the temperature of the
hot wire to a certain amount. The heat generated by the hot wire is
reduced as the intake air flows around it. The greater air flow, the C
greater the heat loss.
Therefore, the electric current supplied to hot wire is changed to
maintain the temperature of the hot wire as air flow increases. The D
ECM detects the air flow by means of this current change.

PBIA9559J E
On Board Diagnosis Logic INFOID:0000000004053325

F
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
(The sensor circuit is open or G
shorted.)
A high voltage from the sensor is sent to ECM
A) • Mass air flow sensor
under light load driving condition.
• EVAP control system pressure
sensor
H
Mass air flow sensor cir- • Intake air temperature sensor
P0101
cuit range/performance • Harness or connectors
0101
problem (The sensor circuit is open or I
shorted.)
A low voltage from the sensor is sent to ECM un- • Intake air leaks
B)
der heavy load driving condition. • Mass air flow sensor
• EVAP control system pressure J
sensor
• Intake air temperature sensor
K
DTC Confirmation Procedure INFOID:0000000004053326

Perform PROCEDURE FOR MALFUNCTION A first.


If the DTC cannot be confirmed, perform PROCEDURE FOR MALFUNCTION B. L
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
M
PROCEDURE FOR MALFUNCTION A
NOTE:
If engine will not start or stop soon, wait at least 10 seconds with engine stopped (Ignition switch ON) instead N
of running engine at idle speed.
With CONSULT-III
1. Start engine and warm it up to normal operating temperature. O
2. Run engine for at least 10 seconds at idle speed.
3. Check 1st trip DTC.
4. If 1st trip DTC is detected, go to EC-109, "Diagnosis Procedure". P
With GST
Follow the procedure “With CONSULT-III” above.
PROCEDURE FOR MALFUNCTION B
CAUTION:
Always drive vehicle at a safe speed.
With CONSULT-III
Revision: October 2008 EC-107 2009 Frontier
P0101 MAF SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
1. Start engine and warm it up to normal operating temperature.
If engine cannot be started, go to EC-109, "Diagnosis Procedure".
2. Select “DATA MONITOR” mode with CONSULT-III.
3. Check the voltage of “MAS A/F SE-B1” with “DATA MONITOR”.
4. Increases engine speed to about 4,000 rpm.
5. Monitor the linear voltage rise in response to engine speed
increases.
If NG, go to EC-109, "Diagnosis Procedure".
If OK, go to following step.

SEF243Y

6. Maintain the following conditions for at least 10 consecutive seconds.

ENG SPEED More than 2,000 rpm


TP SEN 1-B1 More than 1.5 V
TP SEN 2-B1 More than 1.5 V
Shift lever Suitable position
Driving vehicle uphill (Increased engine load) will help
Driving location
maintain the driving conditions required for this test.
7. Check 1st trip DTC.
8. If 1st trip DTC is detected, go to EC-109, "Diagnosis Procedure".
Overall Function Check INFOID:0000000004053327

PROCEDURE FOR MALFUNCTION B


Use this procedure to check the overall function of the mass air flow sensor circuit. During this check, a 1st trip
DTC might not be confirmed.
With GST
1. Start engine and warm it up to normal operating temperature.
2. Select Service $01 with GST.
3. Check the mass air flow sensor signal with Service $01.
4. Check for linear mass air flow sensor signal value rise in
response to increases to about 4,000 rpm in engine speed.
5. If NG, go to EC-109, "Diagnosis Procedure".

SEF534P

Revision: October 2008 EC-108 2009 Frontier


P0101 MAF SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
Diagnosis Procedure INFOID:0000000004053328

A
1.INSPECTION START
Which malfunction (A or B) is duplicated?
EC
A or B
A >> GO TO 3.
B >> GO TO 2.
C
2.CHECK INTAKE SYSTEM
Check the following for connection.
• Air duct D
• Vacuum hoses
• Intake air passage between air duct and intake manifold
OK or NG E
OK >> GO TO 3.
NG >> Reconnect the parts.
3.CHECK GROUND CONNECTIONS F
1. Turn ignition switch OFF.
2. Loosen and retighten two ground screws on the body. Refer to EC-91, "Ground Inspection".
G

BBIA0614E

OK or NG J
OK >> GO TO 4.
NG >> Repair or replace ground connections.
4.CHECK MAF SENSOR POWER SUPPLY CIRCUIT K

1. Disconnect mass air flow (MAF) sensor harness connector.


2. Turn ignition switch ON. L

BBIA0622E

Revision: October 2008 EC-109 2009 Frontier


P0101 MAF SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
3. Check voltage between MAF sensor terminal 2 and ground with
CONSULT-III or tester.

Voltage: Battery voltage


OK or NG
OK >> GO TO 6.
NG >> GO TO 5.

PBIB1168E

5.DETECT MALFUNCTIONING PART


Check the following.
• Harness connectors E2, F32
• Harness for open or short between IPDM E/R and mass air flow sensor
• Harness for open or short between mass air flow sensor and ECM

>> Repair harness or connectors.


6.CHECK MAF SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between MAF sensor terminal 3 and ECM terminal 67.
Refer to Wiring Diagram.

Continuity should exist.


4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> Repair open circuit, short to ground or short to power in harness or connectors.
7.CHECK MAF SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between MAF sensor terminal 4 and ECM terminal 51.
Refer to Wiring Diagram.

Continuity should exist.


2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> Repair open circuit, short to ground or short to power in harness or connectors.
8.CHECK INTAKE AIR TEMPERATURE SENSOR
Refer to EC-120, "Component Inspection".
OK or NG
OK >> GO TO 9.
NG >> Replace intake air temperature sensor.
9.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
Refer toEC-227, "Component Inspection" .
OK or NG
OK >> GO TO 10.
NG >> Replace EVAP control system pressure sensor.
10.CHECK MASS AIR FLOW SENSOR
Refer to EC-111, "Component Inspection".
OK or NG
Revision: October 2008 EC-110 2009 Frontier
P0101 MAF SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
OK >> GO TO 11.
NG >> Replace mass air flow sensor. A
11.CHECK INTERMITTENT INCIDENT
Refer toGI-49, "Intermittent Incident" .
EC

>> INSPECTION END


Component Inspection INFOID:0000000004053329 C

MASS AIR FLOW SENSOR


D
With CONSULT-III
1. Reconnect all harness connectors disconnected.
2. Start engine and warm it up to normal operating temperature. E
3. Connect CONSULT-III and select “DATA MONITOR” mode.
4. Select “MAS A/F SE-B1” and check indication under the following conditions.
F
Condition MAS A/F SE-B1 (V)
Ignition switch ON (Engine stopped.) Approx. 0.4
G
Idle (Engine is warmed-up to normal
0.9 - 1.2
operating temperature.)
2,500 rpm (Engine is warmed-up to
1.5 - 1.9 H
normal operating temperature.)
Idle to about 4,000 rpm 0.9 - 1.2 to Approx. 2.4*
*: Check for linear voltage rise in response to engine being increased to about 4,000 rpm. I
5. If the voltage is out of specification, proceed the following.
a. Check for the cause of uneven air flow through mass air flow sensor. Refer to following.
• Crushed air ducts J
• Malfunctioning seal of air cleaner element
• Uneven dirt of air cleaner element
• Improper specification of intake air system parts
K
b. If NG, repair or replace malfunctioning part and perform step 2 to 4 again.
If OK, go to next step.
6. Turn ignition switch OFF.
L
7. Disconnect mass air flow sensor harness connector and reconnect it again.
8. Perform step 2 to 4 again.
9. If NG, clean or replace mass air flow sensor. M
Without CONSULT-III
1. Reconnect all harness connectors disconnected.
N
2. Start engine and warm it up to normal operating temperature.
3. Check voltage between ECM terminal 51 (Mass air flow sensor
signal) and ground.
O

Condition Voltage (V)


Ignition switch ON (Engine stopped.) Approx. 0.4 P
Idle (Engine is warmed-up to normal
0.9 - 1.2
operating temperature.)
2,500 rpm (Engine is warmed-up to
1.5 - 1.9
normal operating temperature.)
Idle to about 4,000 rpm 0.9 - 1.2 to Approx. 2.4* PBIB1106E

*: Check for linear voltage rise in response to engine being increased to about 4,000 rpm.

Revision: October 2008 EC-111 2009 Frontier


P0101 MAF SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
4. If the voltage is out of specification, proceed the following.
a. Check for the cause of uneven air flow through mass air flow sensor. Refer to following.
• Crushed air ducts
• Malfunctioning seal of air cleaner element
• Uneven dirt of air cleaner element
• Improper specification of intake air system parts
b. If NG, repair or replace malfunctioning part and perform step 2 and 3 again.
If OK, go to next step.
5. Turn ignition switch OFF.
6. Disconnect mass air flow sensor harness connector and reconnect it again.
7. Perform step 2 and 3 again.
8. If NG, clean or replace mass air flow sensor.

Revision: October 2008 EC-112 2009 Frontier


P0102, P0103 MAF SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
P0102, P0103 MAF SENSOR
A
Component Description INFOID:0000000004053330

The mass air flow sensor (1) is placed in the stream of intake air. It EC
measures the intake flow rate by measuring a part of the entire
intake flow. The mass air flow sensor controls the temperature of the
hot wire to a certain amount. The heat generated by the hot wire is
reduced as the intake air flows around it. The more air, the greater C
the heat loss.
Therefore, the electric current supplied to hot wire is changed to
maintain the temperature of the hot wire as air flow increases. The D
ECM detects the air flow by means of this current change.

PBIA9559J E
On Board Diagnosis Logic INFOID:0000000004053331

These self-diagnoses have the one trip detection logic. F

Trouble diagnosis
DTC No. DTC detecting condition Possible cause
name
G
• Harness or connectors
P0102 Mass air flow sensor An excessively low voltage from the sensor is sent (The sensor circuit is open or shorted.)
0102 circuit low input to ECM. • Intake air leaks
• Mass air flow sensor H
• Harness or connectors
P0103 Mass air flow sensor An excessively high voltage from the sensor is
(The sensor circuit is open or shorted.)
0103 circuit high input sent to ECM.
• Mass air flow sensor I
FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MIL lights up.
J
Detected items Engine operating condition in fail-safe mode
Mass air flow sensor circuit Engine speed will not rise more than 2,400 rpm due to the fuel cut.
K
DTC Confirmation Procedure INFOID:0000000004053332

NOTE: L
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
PROCEDURE FOR DTC P0102 M
With CONSULT-III
1. Start engine and wait at least 5 seconds.
2. Check DTC. N
3. If DTC is detected, go to EC-114, "Diagnosis Procedure".
With GST
O
Follow the procedure “With CONSULT-III” above.
PROCEDURE FOR DTC P0103
With CONSULT-III P
1. Turn ignition switch ON.
2. Wait at least 5 seconds.
3. Check DTC.
4. If DTC is detected, go to EC-114, "Diagnosis Procedure".
If DTC is not detected, go to next step.
5. Start engine and wait at least 5 seconds.
6. Check DTC.
Revision: October 2008 EC-113 2009 Frontier
P0102, P0103 MAF SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
7. If DTC is detected, go to EC-114, "Diagnosis Procedure".
With GST
Follow the procedure “With CONSULT-III” above.
Diagnosis Procedure INFOID:0000000004053333

1.INSPECTION START
Which malfunction (P0102 or P0103) is duplicated?
P0102 or P0103
P0102 >> GO TO 2.
P0103 >> GO TO 3.
2.CHECK INTAKE SYSTEM
Check the following for connection.
• Air duct
• Vacuum hoses
• Intake air passage between air duct and intake manifold
OK or NG
OK >> GO TO 3.
NG >> Reconnect the parts.
3.CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten two ground screws on the body. Refer to EC-91, "Ground Inspection".

BBIA0614E

OK or NG
OK >> GO TO 4.
NG >> Repair or replace ground connections.
4.CHECK MAF SENSOR POWER SUPPLY CIRCUIT
1. Disconnect mass air flow (MAF) sensor harness connector.
2. Turn ignition switch ON.

BBIA0622E

Revision: October 2008 EC-114 2009 Frontier


P0102, P0103 MAF SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
3. Check voltage between MAF sensor terminal 2 and ground with
CONSULT-III or tester. A

Voltage: Battery voltage


OK or NG EC
OK >> GO TO 6.
NG >> GO TO 5.
C

PBIB1168E

5.DETECT MALFUNCTIONING PART D

Check the following.


• Harness connectors E2, F32
E
• Harness for open or short between IPDM E/R and mass air flow sensor
• Harness for open or short between mass air flow sensor and ECM

F
>> Repair open circuit, short to ground or short to power in harness or connectors.
6.CHECK MAF SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. G
2. Disconnect ECM harness connector.
3. Check harness continuity between MAF sensor terminal 3 and ECM terminal 67.
Refer to Wiring Diagram. H

Continuity should exist.


4. Also check harness for short to ground and short to power. I
OK or NG
OK >> GO TO 7.
NG >> Repair open circuit, short to ground or short to power in harness or connectors. J
7.CHECK MAF SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between MAF sensor terminal 4 and ECM terminal 51.
K
Refer to Wiring Diagram.

Continuity should exist.


L
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8. M
NG >> Repair open circuit, short to ground or short to power in harness or connectors.
8.CHECK MASS AIR FLOW SENSOR
Refer to EC-115, "Component Inspection". N
OK or NG
OK >> GO TO 9.
NG >> Replace mass air flow sensor. O

9.CHECK INTERMITTENT INCIDENT


Refer to GI-49, "Intermittent Incident". P

>> INSPECTION END


Component Inspection INFOID:0000000004053334

MASS AIR FLOW SENSOR

Revision: October 2008 EC-115 2009 Frontier


P0102, P0103 MAF SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
With CONSULT-III
1. Reconnect all harness connectors disconnected.
2. Start engine and warm it up to normal operating temperature.
3. Connect CONSULT-III and select “DATA MONITOR” mode.
4. Select “MAS A/F SE-B1” and check indication under the following conditions.

Condition MAS A/F SE-B1 (V)


Ignition switch ON (Engine stopped.) Approx. 0.4
Idle (Engine is warmed-up to normal
0.9 - 1.2
operating temperature.)
2,500 rpm (Engine is warmed-up to
1.5 - 1.9
normal operating temperature.)
Idle to about 4,000 rpm 0.9 - 1.2 to Approx. 2.4*
*: Check for linear voltage rise in response to engine being increased to about 4,000 rpm.
5. If the voltage is out of specification, proceed the following.
a. Check for the cause of uneven air flow through mass air flow sensor. Refer to following.
• Crushed air ducts
• Malfunctioning seal of air cleaner element
• Uneven dirt of air cleaner element
• Improper specification of intake air system parts
b. If NG, repair or replace malfunctioning part and perform step 2 to 4 again.
If OK, go to next step.
6. Turn ignition switch OFF.
7. Disconnect mass air flow sensor harness connector and reconnect it again.
8. Perform step 2 to 4 again.
9. If NG, clean or replace mass air flow sensor.
Without CONSULT-III
1. Reconnect all harness connectors disconnected.
2. Start engine and warm it up to normal operating temperature.
3. Check voltage between ECM terminal 51 (Mass air flow sensor
signal) and ground.

Condition Voltage (V)


Ignition switch ON (Engine stopped.) Approx 0.4
Idle (Engine is warmed-up to normal
0.9 - 1.2
operating temperature.)
2,500 rpm (Engine is warmed-up to
1.5 - 1.9
normal operating temperature.)
Idle to about 4,000 rpm 0.9 - 1.2 to Approx. 2.4* PBIB1106E

*: Check for linear voltage rise in response to engine being increased to about 4,000 rpm.
4. If the voltage is out of specification, proceed the following.
a. Check for the cause of uneven air flow through mass air flow sensor. Refer to following.
• Crushed air ducts
• Malfunctioning seal of air cleaner element
• Uneven dirt of air cleaner element
• Improper specification of intake air system parts
b. If NG, repair or replace malfunctioning part and perform step 2 and 3 again.
If OK, go to next step.
5. Turn ignition switch OFF.
6. Disconnect mass air flow sensor harness connector and reconnect it again.
7. Perform step 2 and 3 again.

Revision: October 2008 EC-116 2009 Frontier


P0102, P0103 MAF SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
8. If NG, clean or replace mass air flow sensor.
A

EC

Revision: October 2008 EC-117 2009 Frontier


P0112, P0113 IAT SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
P0112, P0113 IAT SENSOR
Component Description INFOID:0000000004053335

The intake air temperature sensor is built into the mass air flow sen-
sor (1). The sensor detects intake air temperature and transmits a
signal to the ECM.
The temperature sensing unit uses a thermistor which is sensitive to
the change in temperature. Electrical resistance of the thermistor
decreases in response to the rise in temperature.

PBIA9559J

<Reference data>

Intake air temperature


Voltage* (V) Resistance (kΩ)
[°C(°F)]
25 (77) 3.3 1.800 - 2.200
80 (176) 1.2 0.283 - 0.359
*: This data is reference value and is measured between ECM terminal 34 (Intake air
temperature sensor) and ground.
CAUTION: SEF012P
Never use ECM ground terminals when measuring input/output
voltage. Doing so may result in damage to the ECM's transistor. Use a ground other than ECM termi-
nals, such as the ground.
On Board Diagnosis Logic INFOID:0000000004053336

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0112 Intake air temperature An excessively low voltage from the sensor is
0112 sensor circuit low input sent to ECM. • Harness or connectors
(The sensor circuit is open or shorted.)
P0113 Intake air temperature An excessively high voltage from the sensor is • Intake air temperature sensor
0113 sensor circuit high input sent to ECM.

DTC Confirmation Procedure INFOID:0000000004053337

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-III
1. Turn ignition switch ON and wait at least 5 seconds.
2. Check 1st trip DTC.
3. If 1st trip DTC is detected, go to EC-118, "Diagnosis Procedure".
WITH GST
Follow the procedure “WITH CONSULT-III” above.
Diagnosis Procedure INFOID:0000000004053338

1.CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.

Revision: October 2008 EC-118 2009 Frontier


P0112, P0113 IAT SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
2. Loosen and retighten two ground screws on the body. Refer to EC-91, "Ground Inspection".
A

EC

BBIA0614E

OK or NG D
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2.CHECK INTAKE AIR TEMPERATURE SENSOR POWER SUPPLY CIRCUIT E

1. Disconnect mass air flow sensor (intake air temperature sensor


is built-into) harness connector.
2. Turn ignition switch ON. F

BBIA0622E

I
3. Check voltage between mass air flow sensor terminal 5 and
ground.
J
Voltage: Approximately 5V
OK or NG
OK >> GO TO 3. K
NG >> Repair harness or connectors.

L
PBIB1169E

3.CHECK INTAKE AIR TEMPERATURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
M
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between mass air flow sensor terminal 6 and ECM terminal 67.
Refer to Wiring Diagram. N

Continuity should exist.


4. Also check harness for short to ground and short to power. O
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit, short to ground or short to power in harness or connectors. P
4.CHECK INTAKE AIR TEMPERATURE SENSOR
Refer to EC-120, "Component Inspection".
OK or NG
OK >> GO TO 5.
NG >> Replace mass air flow sensor (with intake air temperature sensor).

Revision: October 2008 EC-119 2009 Frontier


P0112, P0113 IAT SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]

5.CHECK INTERMITTENT INCIDENT


Refer toGI-49, "Intermittent Incident" .

>> INSPECTION END


Component Inspection INFOID:0000000004053339

INTAKE AIR TEMPERATURE SENSOR


1. Check resistance between mass air flow sensor (1) terminals 5
and 6 under the following conditions.

Intake air temperature [°C (°F)] Resistance (kΩ)


25 (77) 1.800 - 2.200
2. If NG, replace mass air flow sensor (with intake air temperature
sensor).

PBIA9559J

SEF012P

Revision: October 2008 EC-120 2009 Frontier


P0116 ECT SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
P0116 ECT SENSOR
A
Component Description INFOID:0000000004388671

The engine coolant temperature sensor is used to detect the engine EC


coolant temperature. The sensor modifies a voltage signal from the
ECM. The modified signal returns to the ECM as the engine coolant
temperature input. The sensor uses a thermistor which is sensitive to
the change in temperature. The electrical resistance of the ther- C
mistor decreases as temperature increases.

SEF594K E

<Reference data>
F
Engine coolant temperature
Voltage* (V) Resistance (kΩ)
[°C (°F)]
–10 (14) 4.4 7.0 - 11.4 G
20 (68) 3.5 2.1 - 2.9
50 (122) 2.2 0.68 - 1.00
H
90 (194) 0.9 0.236 - 0.260
*: This data is reference value and is measured between ECM terminal 73 (Engine
SEF012P
coolant temperature sensor) and ground.
CAUTION: I
Never use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
J
On Board Diagnosis Logic INFOID:0000000004388672

NOTE:
• If DTC P0116 is displayed with P0117 or P0118, first perform the trouble diagnosis for DTC P0117, K
P0118. Refer to EC-125, "DTC Confirmation Procedure".
• This self-diagnosis has the one trip detection logic.
L
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Engine coolant temperature signal from engine
Engine coolant tempera- • Harness or connectors
P0116 coolant temperature sensor does not fluctuate, M
ture sensor circuit range/ (High or low resistance in the circuit)
0116 even when some time has passed after starting
performance • Engine coolant temperature sensor
the engine with pre-warming up condition.

DTC Confirmation Procedure INFOID:0000000004388673


N

NOTE:
If DTC confirmation procedure has been previously conducted, always turn ignition switch OFF and wait at O
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, do not add fuel.
P
1. Start engine and warm it up to normal operating temperature.
2. Rev engine up to 2,000 rpm for more than10 minutes.
3. Move the vehicle to a cool place, then stop engine and turn ignition switch OFF.
4. Check resistance between “fuel level sensor unit and fuel pump” terminals 2 and 4.
5. Soak the vehicle until the resistance between “fuel level sensor unit and fuel pump” terminals 2 and 4
becomes 0.5 kΩ higher than the value measured before soaking.
CAUTION:
Revision: October 2008 EC-121 2009 Frontier
P0116 ECT SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
Never turn ignition switch ON during soaking.
NOTE:
Soak time changes depending on ambient air temperature. It may take several hours.
6. Start engine and let it idle for 5 minutes.
7. Check DTC.
8. If DTC is detected, go to EC-122, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000004388674

1.CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten ground screws on the body.
Refer to EC-91, "Ground Inspection".

BBIA0614E

OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2.CHECK ENGINE COOLANT TEMPERATURE SENSOR
Refer to EC-122, "Component Inspection".
OK or NG
OK >> GO TO 3.
NG >> Replace engine coolant temperature sensor.
3.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".

>> INSPECTION END


Component Inspection INFOID:0000000004388675

ENGINE COOLANT TEMPERATURE SENSOR


1. Check resistance between engine coolant temperature sensor
terminals 1 and 2 as shown in the figure.

PBIB2005E

Revision: October 2008 EC-122 2009 Frontier


P0116 ECT SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]

Engine coolant temperature [°C (°F)] Resistance (kΩ) A


20 (68) 2.1 - 2.9
50 (122) 0.68 - 1.00
EC
90 (194) 0.236 - 0.260
2. If NG, replace engine coolant temperature sensor.
C

SEF012P

Revision: October 2008 EC-123 2009 Frontier


P0117, P0118 ECT SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
P0117, P0118 ECT SENSOR
Component Description INFOID:0000000004053340

The engine coolant temperature sensor is used to detect the engine


coolant temperature. The sensor modifies a voltage signal from the
ECM. The modified signal returns to the ECM as the engine coolant
temperature input. The sensor uses a thermistor which is sensitive to
the change in temperature. The electrical resistance of the ther-
mistor decreases as temperature increases.

SEF594K

<Reference data>

Engine coolant [°C (°F)] Voltage* (V) Resistance (kΩ)


−10 (14) 4.4 7.0 - 11.4
20 (68) 3.5 2.1 - 2.9
50 (122) 2.2 0.68 - 1.00
90 (194) 0.9 0.236 - 0.260
*: This data is reference value and is measured between ECM terminal 73 (Engine
SEF012P
coolant temperature sensor) and ground.
CAUTION:
Never use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
On Board Diagnosis Logic INFOID:0000000004053341

These self-diagnoses have the one trip detection logic.

DTC No. Trouble Diagnosis Name DTC Detecting Condition Possible Cause
P0117 Engine coolant temperature An excessively low voltage from the sen-
0117 sensor circuit low input sor is sent to ECM. • Harness or connectors
(The sensor circuit is open or shorted.)
P0118 Engine coolant temperature An excessively high voltage from the sen- • Engine coolant temperature sensor
0118 sensor circuit high input sor is sent to ECM.

FAIL-SAFE MODE
When this malfunction is detected, the ECM enters fail-safe mode and the MIL lights up.

Detected items Engine operating condition in fail-safe mode


Engine coolant temperature will be determined by ECM based on the following condition.
CONSULT-III displays the engine coolant temperature decided by ECM.
Engine coolant temperature decided
Condition
(CONSULT-III display)

Engine coolant temper- Just as ignition switch is turned ON or START 40°C (104°F)
ature sensor circuit Approx. 4 minutes or more after engine starting. 80°C (176°F)
40 - 80°C (104 - 176°F)
Except as shown above
(Depends on the time)
When the fail-safe system for engine coolant temperature sensor is activated, the cooling fan operates while
engine is running.

Revision: October 2008 EC-124 2009 Frontier


P0117, P0118 ECT SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
DTC Confirmation Procedure INFOID:0000000004053342

A
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test. EC
WITH CONSULT-III
1. Turn ignition switch ON and wait at least 5 seconds.
2. Check DTC. C
3. If DTC is detected, go to EC-125, "Diagnosis Procedure".
WITH GST
Follow the procedure “WITH CONSULT-III” above. D

Diagnosis Procedure INFOID:0000000004053343

E
1.CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten two ground screws on the body. Refer to EC-91, "Ground Inspection". F

BBIA0614E
I
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections. J
2.CHECK ECT SENSOR POWER SUPPLY CIRCUIT
1. Disconnect engine coolant temperature (ECT) sensor harness
connector. K
2. Turn ignition switch ON.

BBIA0615E
N
3. Check voltage between ECT sensor terminal 1 and ground with
CONSULT-III or tester.
O
Voltage: Approximately 5 V
OK or NG
P
OK >> GO TO 3.
NG >> Repair open circuit, short to ground or short to power in
harness or connectors.

PBIB0080E

3.CHECK ECT SENSOR GROUND CIRCUIT FOR OPEN AND SHORT


Revision: October 2008 EC-125 2009 Frontier
P0117, P0118 ECT SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECT sensor terminal 2 and ECM terminal 67.
Refer to Wiring Diagram.

Continuity should exist.


4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit, short to ground or short to power in harness or connectors.
4.CHECK ENGINE COOLANT TEMPERATURE SENSOR
Refer to EC-126, "Component Inspection".
OK or NG
OK >> GO TO 5.
NG >> Replace engine coolant temperature sensor.
5.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".

>> INSPECTION END


Component Inspection INFOID:0000000004053344

ENGINE COOLANT TEMPERATURE SENSOR


1. Check resistance between engine coolant temperature sensor
terminals 1 and 2 as shown in the figure.

PBIB2005E

<Reference data>

Engine coolant temperature [°C (°F)] Resistance (kΩ)


20 (68) 2.1 - 2.9
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260
2. If NG, replace engine coolant temperature sensor.

SEF012P

Revision: October 2008 EC-126 2009 Frontier


P0122, P0123 TP SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
P0122, P0123 TP SENSOR
A
Component Description INFOID:0000000004053345

Electric throttle control actuator consists of throttle control motor, EC


throttle position sensor, etc. The throttle position sensor responds to
the throttle valve movement.
The throttle position sensor has two sensors. These sensors are a
kind of potentiometer which transform the throttle valve position into C
output voltage, and emit the voltage signal to the ECM. The ECM
judges the current opening angle of the throttle valve from these sig-
nals and controls the throttle valve opening angle in response to D
driving conditions via the throttle control motor.

PBIB0145E E
On Board Diagnosis Logic INFOID:0000000004053346

These self-diagnoses have the one trip detection logic. F

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0122 Throttle position sensor An excessively low voltage from the TP • Harness or connectors G
0122 2 circuit low input sensor 2 is sent to ECM. (The TP sensor 2 circuit is open or shorted.)
(APP sensor 2 circuit is shorted.)
• Electric throttle control actuator
P0123 Throttle position sensor An excessively high voltage from the TP H
(TP sensor 2)
0123 2 circuit high input sensor 2 is sent to ECM. • Accelerator pedal position sensor
(APP sensor 2)
I
FAIL-SAFE MODE
When the malfunction is detected, ECM enters fail-safe mode and the MIL lights up.
J
Engine operation condition in fail-safe mode
The ECM controls the electric throttle control actuator in regulating the throttle opening in order for the idle position to be within +10
degrees.
K
The ECM regulates the opening speed of the throttle valve to be slower than the normal condition.
So, the acceleration will be poor.

DTC Confirmation Procedure INFOID:0000000004053347 L

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test. M
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
N
WITH CONSULT-III
1. Start engine and let it idle for 1 second.
2. Check DTC. O
3. If DTC is detected, go to EC-127, "Diagnosis Procedure".
WITH GST
Follow the procedure “WITH CONSULT-III” above. P

Diagnosis Procedure INFOID:0000000004053348

1.CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.

Revision: October 2008 EC-127 2009 Frontier


P0122, P0123 TP SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
2. Loosen and retighten two ground screws on the body. Refer to EC-91, "Ground Inspection".

BBIA0614E

OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2.CHECK THROTTLE POSITION SENSOR 2 POWER SUPPLY CIRCUIT-I
1. Disconnect electric throttle control actuator harness connector.
2. Turn ignition switch ON.

BBIA0616E

3. Check voltage between electric throttle control actuator terminal


2 and ground with CONSULT-III or tester.

Voltage: Approximately 5V
OK or NG
OK >> GO TO 7.
NG >> GO TO 3.

PBIB2604E

3.CHECK THROTTLE POSITION SENSOR 2 POWER SUPPLY CIRCUIT-II


1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between electric throttle control actuator terminal 2 and ECM terminal 47.
Refer to Wiring Diagram.

Continuity should exist.


OK or NG
OK >> GO TO 4.
NG >> Repair open circuit.
4.CHECK THROTTLE POSITION SENSOR 2 POWER SUPPLY CIRCUIT-III
Check harness for short to power and short to ground, between the following terminals.

ECM terminal Sensor terminal


47 Electric throttle control actuator terminal 2
91 APP sensor terminal 1

Revision: October 2008 EC-128 2009 Frontier


P0122, P0123 TP SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
OK or NG
OK >> GO TO 5. A
NG >> Repair short to ground or short to power in harness or connectors.
5.CHECK APP SENSOR
EC
Refer to EC-357, "Component Inspection"
OK or NG
OK >> GO TO 11. C
NG >> GO TO 6.
6.REPLACE ACCELERATOR PEDAL ASSEMBLY
1. Replace accelerator pedal assembly. D
2. Perform EC-24, "Accelerator Pedal Released Position Learning".
3. Perform EC-24, "Throttle Valve Closed Position Learning".
4. Perform EC-24, "Idle Air Volume Learning". E

>> INSPECTION END


7.CHECK THROTTLE POSITION SENSOR 2 GROUND CIRCUIT FOR OPEN AND SHORT F

1. Turn ignition switch OFF.


2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 66 and electric throttle control actuator terminal 4. G
Refer to Wiring Diagram.

Continuity should exist. H


4. Also check harness for short to ground and short to power.
OK or NG
I
OK >> GO TO 8.
NG >> Repair open circuit, short to ground or short to power in harness or connectors.
8.CHECK THROTTLE POSITION SENSOR 2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT J
1. Check harness continuity between ECM terminal 69 and electric throttle control actuator terminal 3.
Refer to Wiring Diagram.
K
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG L
OK >> GO TO 9.
NG >> Repair open circuit, short to ground or short to power in harness or connectors.
M
9.CHECK THROTTLE POSITION SENSOR
Refer to EC-130, "Component Inspection".
OK or NG N
OK >> GO TO 11.
NG >> GO TO 10.
10.REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR O
1. Replace the electric throttle control actuator.
2. Perform EC-24, "Throttle Valve Closed Position Learning".
3. Perform EC-24, "Idle Air Volume Learning". P

>> INSPECTION END


11.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".

Revision: October 2008 EC-129 2009 Frontier


P0122, P0123 TP SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
>> INSPECTION END
Component Inspection INFOID:0000000004053349

THROTTLE POSITION SENSOR


1. Reconnect all harness connectors disconnected.
2. Perform EC-24, "Throttle Valve Closed Position Learning".
3. Turn ignition switch ON.
4. Set shift lever to D (A/T) or 1st (M/T) position.
5. Check voltage between ECM terminals 50 (TP sensor 1 signal),
69 (TP sensor 2 signal) and ground under the following condi-
tions.

Terminal Accelerator pedal Voltage

50 Fully released More than 0.36V


(Throttle position sensor 1) Fully depressed Less than 4.75V

69 Fully released Less than 4.75V


(Throttle position sensor 2) Fully depressed More than 0.36V
PBIB1060E
6. If NG, replace electric throttle control actuator and go to the next
step.
7. Perform EC-24, "Throttle Valve Closed Position Learning".
8. Perform EC-24, "Idle Air Volume Learning".

Revision: October 2008 EC-130 2009 Frontier


P0125 ECT SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
P0125 ECT SENSOR
A
Component Description INFOID:0000000004053350

NOTE: EC
If DTC P0125 is displayed with P0117 or P0118, first perform the trouble diagnosis for DTC P0117 or
P0118. Refer to EC-124.
The engine coolant temperature sensor is used to detect the engine
coolant temperature. The sensor modifies a voltage signal from the C
ECM. The modified signal returns to the ECM as the engine coolant
temperature input. The sensor uses a thermistor which is sensitive to
the change in temperature. The electrical resistance of the ther- D
mistor decreases as temperature increases.

SEF594K
F

<Reference data> G

Engine coolant
Voltage* (V) Resistance (kΩ)
temperature [°C (°F)]
H
−10 (14) 4.4 7.0 - 11.4
20 (68) 3.5 2.1 - 2.9
50 (122) 2.2 0.68 - 1.00 I
90 (194) 0.9 0.236 - 0.260
*: This data is reference value and is measured between ECM terminal 73 (Engine
coolant temperature sensor) and ground.
SEF012P
J
CAUTION:
Never use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground. K
On Board Diagnosis Logic INFOID:0000000004053351

L
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Voltage sent to ECM from the sensor is not
Insufficient engine cool- practical, even when some time has passed
• Harness or connectors M
P0125 (High resistance in the circuit)
ant temperature for after starting the engine.
0125 • Engine coolant temperature sensor
closed loop fuel control • Engine coolant temperature is insufficient for
• Thermostat
closed loop fuel control. N
DTC Confirmation Procedure INFOID:0000000004053352

CAUTION: O
Be careful not to overheat engine.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at P
least 10 seconds before conducting the next test.
WITH CONSULT-III
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-III.
3. Check that “COOLAN TEMP/S” is above 10°C (50°F).
If it is above 10°C (50°F), the test result will be OK.

Revision: October 2008 EC-131 2009 Frontier


P0125 ECT SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
If it is below 10°C (50°F), go to following step.
4. Start engine and run it for 65 minutes at idle speed.
If “COOLAN TEMP/S” increases to more than 10°C (50°F) within 65 minutes, stop engine because
the test result will be OK.
5. Check 1st trip DTC.
6. If 1st trip DTC is detected, go to EC-132, "Diagnosis Procedure".
WITH GST
Follow the procedure WITH CONSULT-III above.
Diagnosis Procedure INFOID:0000000004053353

1.CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten two ground screws on the body. Refer to EC-91, "Ground Inspection".

BBIA0614E

OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2.CHECK ENGINE COOLANT TEMPERATURE SENSOR
Refer to EC-132, "Component Inspection".
OK or NG
OK >> GO TO 3.
NG >> Replace engine coolant temperature sensor.
3.CHECK THERMOSTAT OPERATION
When the engine is cold [lower than 70°C (158°F)] condition, grasp lower radiator hose and confirm the engine
coolant does not flow.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace thermostat. Refer to CO-22, "Removal and Installation Thermostat".
4.CHECK INTERMITTENT INCIDENT
Refer toGI-49, "Intermittent Incident".

>> INSPECTION END


Component Inspection INFOID:0000000004053354

ENGINE COOLANT TEMPERATURE SENSOR

Revision: October 2008 EC-132 2009 Frontier


P0125 ECT SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
1. Check resistance between engine coolant temperature sensor
terminals 1 and 2 as shown in the figure. A

EC

PBIB2005E

D
<Reference data>

Engine coolant temperature [°C (°F)] Resistance ( kΩ)


E

20 (68) 2.1 - 2.9


50 (122) 0.68 - 1.00
F
90 (194) 0.236 - 0.260
2. If NG, replace engine coolant temperature sensor.
G
SEF012P

Revision: October 2008 EC-133 2009 Frontier


P0127 IAT SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
P0127 IAT SENSOR
Component Description INFOID:0000000004053355

The intake air temperature sensor is built into mass air flow sensor
(1). The sensor detects intake air temperature and transmits a signal
to the ECM.
The temperature sensing unit uses a thermistor which is sensitive to
the change in temperature. Electrical resistance of the thermistor
decreases in response to the temperature rise.

PBIA9559J

<Reference data>

Intake air temperature


Voltage* (V) Resistance (kΩ)
[°C (°F)]
25 (77) 3.3 1.800 - 2.200
80 (176) 1.2 0.283 - 0.359
*: This data is reference value and is measured between ECM terminal 34 (Intake air
temperature sensor) and ground.
CAUTION:
Never use ECM ground terminals when measuring input/output SEF012P

voltage. Doing so may result in damage to the ECM's transistor.


Use a ground other than ECM terminals, such as the ground.
On Board Diagnosis Logic INFOID:0000000004053356

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Rationally incorrect voltage from the sensor is • Harness or connectors
P0127 Intake air temperature
sent to ECM, compared with the voltage signal (The sensor circuit is open or shorted)
0127 too high
from engine coolant temperature sensor. • Intake air temperature sensor

DTC Confirmation Procedure INFOID:0000000004053357

CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
This test may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a road
test is expected to be easier, it is unnecessary to lift the vehicle.
WITH CONSULT-III
1. Wait until engine coolant temperature is less than 90°C (194°F)
a. Turn ignition switch ON.
b. Select “DATA MONITOR” mode with CONSULT-III.
c. Check the engine coolant temperature.
d. If the engine coolant temperature is not less than 90°C (194°F), turn ignition switch OFF and cool down
engine.
• Perform the following steps before engine coolant temperature is above 90°C (194°F).

Revision: October 2008 EC-134 2009 Frontier


P0127 IAT SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
2. Start engine.
3. Hold vehicle speed at more than 70 km/h (43 MPH) for 100 consecutive seconds. A
4. Check 1st trip DTC.
5. If 1st trip DTC is detected, go to EC-135, "Diagnosis Procedure".
EC
WITH GST
Follow the procedure With CONSULT-III above.
Diagnosis Procedure INFOID:0000000004053358
C

1.CHECK GROUND CONNECTIONS


D
1. Turn ignition switch OFF.
2. Loosen and retighten two ground screws on the body. Refer to EC-91, "Ground Inspection".

G
BBIA0614E

OK or NG
H
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2.CHECK INTAKE AIR TEMPERATURE SENSOR I
Refer to EC-135, "Component Inspection".
OK or NG
OK >> GO TO 3. J
NG >> Replace mass air flow sensor (with intake air temperature sensor).
3.CHECK INTERMITTENT INCIDENT
K
Refer to GI-49, "Intermittent Incident".

>> INSPECTION END L


Component Inspection INFOID:0000000004053359

INTAKE AIR TEMPERATURE SENSOR M


1. Check resistance between mass air flow sensor (1) terminals 5
and 6 under the following conditions.
N
Intake air temperature °C (°F) Resistance kΩ
25 (77) 1.800 - 2.200
O
2. If NG, replace mass air flow sensor (with intake air temperature
sensor).
P
PBIA9559J

Revision: October 2008 EC-135 2009 Frontier


P0127 IAT SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]

SEF012P

Revision: October 2008 EC-136 2009 Frontier


P0128 THERMOSTAT FUNCTION
< COMPONENT DIAGNOSIS > [QR25DE]
P0128 THERMOSTAT FUNCTION
A
On Board Diagnosis Logic INFOID:0000000004053360

NOTE: EC
If DTC P0128 is displayed with DTC P0300, P0301, P0302, P0303 or P0304, first perform the trouble
diagnosis for DTC P0300, P0301, P0302, P0303, P0304. Refer to EC-191, "DTC Confirmation Proce-
dure".
Engine coolant temperature has not risen enough to open the thermostat even though the engine has run long C
enough.
This is due to a leak in the seal or the thermostat being stuck open.
D
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
The engine coolant temperature does not • Thermostat
P0128
Thermostat function reach to specified temperature even though • Leakage from sealing portion of thermostat E
0128
the engine has run long enough. • Engine coolant temperature sensor

DTC Confirmation Procedure INFOID:0000000004053361


F

With CONSULT-III G
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test. H
TESTING CONDITION:
• For best results, perform at ambient temperature of –10°C (14°F) or higher.
• For best results, perform at engine coolant temperature of –10°C (14°F) to 56°C (133°F).
I
• Before performing the following procedure, do not add fuel.
1. Turn A/C switch OFF.
2. Turn blower fan switch OFF. J
3. Turn ignition switch ON.
4. Select “COOLAN TEMP/S” in “DATA MONITOR” mode with CONSULT-III.
5. Check the indication of “COOLAN TEMP/S”. K
If it is below 56°C (133°F), go to next step.
If it is above 56°C (133°F), cool down the engine to less than 56°C (133°F). then go to next steps.
6. Start engine and drive vehicle for 10 consecutive minutes under the following conditions. L

VHCL SPEED SE More than 56km/h (35 MPH)


CAUTION: M
Always drive vehicle at a safe speed.
NOTE:
If “COOLAN TEMP/S” increases to more than 75°C (167°F) within 10 minutes, turn ignition switch N
OFF because the test result will be OK.
7. Check 1st trip DTC.
8. If 1st trip DTC is detected, go to EC-137, "Diagnosis Procedure". O
With GST
Follow the procedure “With CONSULT-III” above.
P
Diagnosis Procedure INFOID:0000000004053362

1.CHECK ENGINE COOLANT TEMPERATURE SENSOR


Refer to EC-138, "Component Inspection".
OK or NG
OK >> GO TO 2.

Revision: October 2008 EC-137 2009 Frontier


P0128 THERMOSTAT FUNCTION
< COMPONENT DIAGNOSIS > [QR25DE]
NG >> Replace engine coolant temperature sensor.
2.CHECK THERMOSTAT
Refer to CO-22, "Removal and Installation Thermostat".
OK or NG
OK >> INSPECTION END
NG >> Replace thermostat.
Component Inspection INFOID:0000000004053363

ENGINE COOLANT TEMPERATURE SENSOR


1. Check resistance between engine coolant temperature sensor
terminals 1 and 2 as shown in the figure.

PBIB2005E

<Reference data>

Engine coolant temperature [°C (°F)] Resistance (kΩ)


20 (68) 2.1 - 2.9
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260
2. If NG, replace engine coolant temperature sensor.

SEF012P

Revision: October 2008 EC-138 2009 Frontier


P0130 A/F SENSOR 1
< COMPONENT DIAGNOSIS > [QR25DE]
P0130 A/F SENSOR 1
A
Component Description INFOID:0000000004053364

The A/F sensor 1 is a planar dual-cell limit current sensor. The sen- EC
sor element of the A/F sensor 1 is the combination of a Nernst con-
centration cell (sensor cell) with an oxygen-pump cell, which
transports ions. It has a heater in the element.
The sensor is capable of precise measurement = 1, but also in the C
lean and rich range. Together with its control electronics, the sensor
outputs a clear, continuous signal throughout a wide range (0.7 <
< air). D
The exhaust gas components diffuse through the diffusion gap at the
electrode of the oxygen pump and Nernst concentration cell, where
they are brought to thermodynamic balance. SEF579Z E

An electronic circuit controls the pump current through the oxygen-


pump cell so that the composition of the exhaust gas in the diffusion F
gap remains constant at = 1. Therefore, the A/F sensor 1 is able to
indicate air-fuel ratio by this pumping of current. In addition, a heater
is integrated in the sensor to ensure the required operating tempera-
ture of 700 - 800°C (1,292 - 1,472°F). G

SEF580Z

I
On Board Diagnosis Logic INFOID:0000000004053365

To judge malfunctions, the diagnosis checks that the A/F signal computed by ECM from the air fuel ratio (A/F)
sensor 1 signal fluctuates according to fuel feedback control. J

DTC
Trouble diagnosis name DTC detecting condition Possible Cause
No.
K
The A/F signal computed by ECM from the
A) A/F sensor 1 signal is constantly in a range • Harness or connectors
P0130 other than approx. 1.5V. (A/F sensor 1 circuit is open or
Air fuel ratio (A/F) sensor 1 circuit L
0130 The A/F signal computed by ECM from the shorted.)
B) A/F sensor 1 signal is constantly approx. • Air fuel ratio (A/F) sensor 1
1.5V.
M
DTC Confirmation Procedure INFOID:0000000004053366

Perform PROCEDURE FOR MALFUNCTION A first.


N
If the DTC cannot be confirmed, perform PROCEDURE FOR MALFUNCTION B.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test. O
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
PROCEDURE FOR MALFUNCTION A P

With CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Let engine idle for 2 minutes.
3. Check 1st trip DTC.
4. If 1st trip DTC is detected, go to EC-140, "Diagnosis Procedure".

Revision: October 2008 EC-139 2009 Frontier


P0130 A/F SENSOR 1
< COMPONENT DIAGNOSIS > [QR25DE]
With GST
Follow the procedure “With CONSULT-III” above.
PROCEDURE FOR MALFUNCTION B
CAUTION:
Always drive vehicle at a safe speed.

With CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Select “A/F SEN1 (B1)” in “DATA MONITOR” mode with CONSULT-III.
3. Check “A/F SEN1 (B1)” indication.
If the indication is constantly approx. 1.5V and does not fluctuates, go to EC-140, "Diagnosis Procedure".
If the indication fluctuates around 1.5V, go to next step.
4. Select “A/F SEN1 (B1) P1276” of “A/F SEN1” in “DTC WORK SUPPORT” mode with CONSULT-III.
5. Touch “START”.
6. When the following conditions are met, “TESTING” will be displayed on the CONSULT-III screen.

ENG SPEED 1,350 - 3,200 rpm


Vehicle speed More than 64 km/h (40 MPH)
B/FUEL SCHDL 1.0 - 8.0 msec
D position with OD “OFF” (A/T)
Shift lever
4th position (M/T)
If “TESTING” is not displayed after 20 seconds, retry from step 2.

7. Release accelerator pedal fully.


NOTE:
Never apply brake when releasing the accelerator pedal.
8. Make sure that “TESTING” changes to “COMPLETED”.
If “TESTING” changed to “OUT OF CONDITION”, retry from step 6.
9. Make sure that “OK” is displayed after touching “SELF-DIAG RESULT”.
If “NG” is displayed, go to EC-140, "Diagnosis Procedure".
Overall Function Check INFOID:0000000004053367

Use this procedure to check the overall function of the A/F sensor 1 circuit. During this check, a 1st trip DTC
might not be confirmed.
PROCEDURE FOR MALFUNCTION B

With GST
1. Start engine and warm it up to normal operating temperature.
2. Drive the vehicle at a speed of 80 km/h (50 MPH) for a few minutes in the suitable gear position.
3. Set D position with OD “OFF” (A/T) or 4th position (M/T), then release the accelerator pedal fully until the
vehicle speed decreases to 50 km/h (30 MPH).
NOTE:
Never apply brake when releasing the accelerator pedal.
4. Repeat steps 2 and 3 for 5 times.
5. Stop the vehicle and turn ignition switch OFF.
6. Wait at least 10 seconds and restart engine.
7. Repeat steps 2 and 3 for 5 times.
8. Stop the vehicle and connect GST to the vehicle.
9. Make sure that no 1st trip DTC is displayed.
If the 1st trip DTC is displayed, go to EC-140, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000004053368

1.CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.

Revision: October 2008 EC-140 2009 Frontier


P0130 A/F SENSOR 1
< COMPONENT DIAGNOSIS > [QR25DE]
2. Loosen and retighten two ground screws on the body. Refer to EC-91, "Ground Inspection".
A

EC

BBIA0614E

OK or NG D
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2.CHECK AIR FUEL RATIO (A/F) SENSOR 1 POWER SUPPLY CIRCUIT E

1. Disconnect A/F sensor 1 harness connector.


2. Turn ignition switch ON.
F

BBIA0617E

I
3. Check voltage between A/F sensor 1 terminal 3 and ground with
CONSULT-III or tester.
J
Voltage: Battery voltage
OK or NG
OK >> GO TO 4. K
NG >> GO TO 3.

L
PBIB1683E

3.DETECT MALFUNCTIONING PART


M
Check the following.
• Harness connectors E2, F32
• IPDM E/R harness connector E119
• 15A fuse(No.54) N
• Harness for open or short between A/F sensor 1 and fuse

>> Repair or replace harness or connectors. O


4.CHECK A/F SENSOR 1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
P
2. Disconnect ECM harness connector.
3. Check harness continuity between the following terminals. Refer to Wiring Diagram.

A/F sensor 1 terminal ECM terminal


1 16
2 75

Revision: October 2008 EC-141 2009 Frontier


P0130 A/F SENSOR 1
< COMPONENT DIAGNOSIS > [QR25DE]
A/F sensor 1 terminal ECM terminal
5 35
6 56

Continuity should exist.


4. Check harness continuity between ECM terminals 16, 35, 56, 75 or A/F sensor 1 terminals 1, 2, 5, 6 and
ground. Refer to Wiring Diagram.

Continuity should not exist.


5. Also check harness for short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit, short to ground or short to power in harness or connectors.
5.CHECK INTERMITTENT INCIDENT
Perform GI-49, "Intermittent Incident".
OK or NG
OK >> GO TO 6.
NG >> Repair or replace.
6.REPLACE AIR FUEL RATIO (A/F) SENSOR 1
Replace air fuel ratio (A/F) sensor 1.
CAUTION:
• Discard any air fuel ratio (A/F) sensor which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
• Before installing new air fuel ratio (A/F) sensor, clean exhaust system threads using Heated Oxygen
Sensor Thread Cleaner [commercial service tool (J-43897-18 or J-43897-12)] and approved anti-seize
lubricant (commercial service tool).

>> INSPECTION END

Revision: October 2008 EC-142 2009 Frontier


P0131 A/F SENSOR 1
< COMPONENT DIAGNOSIS > [QR25DE]
P0131 A/F SENSOR 1
A
Component Description INFOID:0000000004053369

The A/F sensor 1 is a planar dual-cell limit current sensor. The sen- EC
sor element of the A/F sensor 1 is the combination of a Nernst con-
centration cell (sensor cell) with an oxygen-pump cell, which
transports ions. It has a heater in the element.
The sensor is capable of precise measurement = 1, but also in the C
lean and rich range. Together with its control electronics, the sensor
outputs a clear, continuous signal throughout a wide range (0.7 <
< air). D
The exhaust gas components diffuse through the diffusion gap at the
electrode of the oxygen pump and Nernst concentration cell, where
they are brought to thermodynamic balance. SEF579Z E

An electronic circuit controls the pump current through the oxygen-


pump cell so that the composition of the exhaust gas in the diffusion F
gap remains constant at = 1. Therefore, the A/F sensor 1 is able to
indicate air-fuel ratio by this pumping of current. In addition, a heater
is integrated in the sensor to ensure the required operating tempera-
ture of 700 - 800°C (1,292 - 1,472°F). G

SEF580Z

On Board Diagnosis Logic INFOID:0000000004053370


I

To judge the malfunction, the diagnosis checks that the A/F signal computed by ECM from the air fuel ratio (A/
F) sensor 1 signal is not inordinately low. J

DTC No. Trouble diagnosis name DTC detecting condition Possible Cause
• Harness or connectors K
P0131 Air fuel ratio (A/F) sensor 1 • The A/F signal computed by ECM from the A/
(A/F sensor 1 circuit is open or shorted.)
0131 circuit low voltage F sensor 1 signal is constantly approx. 0V.
• Air fuel ratio (A/F) sensor 1

DTC Confirmation Procedure INFOID:0000000004053371 L

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at M
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10.5V at idle.
N
WITH CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Select “A/F SEN1 (B1)” in “DATA MONITOR” mode with CONSULT-III. O
3. Check “A/F SEN1 (B1)” indication.
If the indication is constantly approx. 0V, go to EC-144, "Diagnosis Procedure".
If the indication is not constantly approx. 0V, go to next step.
4. Turn ignition switch OFF, wait at least 10 seconds and then restart engine. P
5. Drive and accelerate vehicle to more than 40 km/h (25 MPH) within 20 seconds after restarting engine.
6. Maintain the following conditions for about 20 consecutive seconds.

ENG SPEED 1,000 - 3,200 rpm


VHCL SPEED SE More than 40 km/h (25 MPH)

Revision: October 2008 EC-143 2009 Frontier


P0131 A/F SENSOR 1
< COMPONENT DIAGNOSIS > [QR25DE]
B/FUEL SCHDL 1.5 - 9.0 msec
Shift lever Suitable position
NOTE:
• Keep the accelerator pedal as steady as possible during cruising.
• If this procedure is not completed within 1 minute after restarting engine at step 4, return to step
4.
7. Check 1st trip DTC.
8. If 1st trip DTC is displayed, go to EC-144, "Diagnosis Procedure".

WITH GST
Follow the procedure “WITH CONSULT-III” above.
Diagnosis Procedure INFOID:0000000004053372

1.CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten two ground screws on the body. Refer to EC-91, "Ground Inspection".

BBIA0614E

OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2.CHECK AIR FUEL RATIO (A/F) SENSOR 1 POWER SUPPLY CIRCUIT
1. Disconnect A/F sensor 1 harness connector.
2. Turn ignition switch ON.

BBIA0617E

3. Check voltage between A/F sensor 1 terminal 3 and ground with


CONSULT-III or tester.

Voltage: Battery voltage


OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

PBIB1683E

3.DETECT MALFUNCTIONING PART


Check the following.
Revision: October 2008 EC-144 2009 Frontier
P0131 A/F SENSOR 1
< COMPONENT DIAGNOSIS > [QR25DE]
• Harness connectors E2, F32
• IPDM E/R harness connector E119 A
• 15A fuse (No.54)
• Harness for open or short between A/F sensor 1 and fuse
EC
>> Repair or replace harness or connectors.
4.CHECK A/F SENSOR 1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
C
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between the following terminals. Refer to Wiring Diagram.
D
A/F sensor 1 terminal ECM terminal
1 16
E
2 75
5 35
6 56 F

Continuity should exist.


G
4. Check harness continuity between ECM terminals 16, 35, 56, 75 or A/F sensor 1 terminals 1, 2, 5, 6 and
ground. Refer to Wiring Diagram.

Continuity should not exist. H


5. Also check harness for short to power.
OK or NG
I
OK >> GO TO 5.
NG >> Repair open circuit, short to ground or short to power in harness or connectors.
5.CHECK INTERMITTENT INCIDENT J
Perform GI-49, "Intermittent Incident".
OK or NG
OK >> GO TO 6. K
NG >> Repair or replace.
6.REPLACE AIR FUEL RATIO (A/F) SENSOR 1 L
Replace air fuel ratio (A/F) sensor 1.
CAUTION:
• Discard any air fuel ratio (A/F) sensor which has been dropped from a height of more than 0.5 m
M
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
• Before installing new air fuel ratio (A/F) sensor, clean exhaust system threads using Heated Oxygen
Sensor Thread Cleaner [commercial service tool (J-43897-18 or J-43897-12)] and approved anti-seize
lubricant (commercial service tool). N

>> INSPECTION END


O

Revision: October 2008 EC-145 2009 Frontier


P0132 A/F SENSOR 1
< COMPONENT DIAGNOSIS > [QR25DE]
P0132 A/F SENSOR 1
Component Description INFOID:0000000004053373

The A/F sensor 1 is a planar dual-cell limit current sensor. The sen-
sor element of the A/F sensor 1 is the combination of a Nernst con-
centration cell (sensor cell) with an oxygen-pump cell, which
transports ions. It has a heater in the element.
The sensor is capable of precise measurement = 1, but also in the
lean and rich range. Together with its control electronics, the sensor
outputs a clear, continuous signal throughout a wide range (0.7 <
< air).
The exhaust gas components diffuse through the diffusion gap at the
electrode of the oxygen pump and Nernst concentration cell, where
they are brought to thermodynamic balance. SEF579Z

An electronic circuit controls the pump current through the oxygen-


pump cell so that the composition of the exhaust gas in the diffusion
gap remains constant at = 1. Therefore, the A/F sensor 1 is able to
indicate air-fuel ratio by this pumping of current. In addition, a heater
is integrated in the sensor to ensure the required operating tempera-
ture of 700 - 800°C (1,292 - 1,472°F).

SEF580Z

On Board Diagnosis Logic INFOID:0000000004053374

To judge the malfunction, the diagnosis checks that the A/F signal computed by ECM from the air fuel ratio (A/
F) sensor 1 signal is not inordinately high.

DTC No. Trouble diagnosis name DTC detecting condition Possible Cause
• Harness or connectors
P0132 Air fuel ratio (A/F) sensor • The A/F signal computed by ECM from the A/F
(A/F sensor 1 circuit is open or shorted.)
0132 1 circuit high voltage sensor 1 signal is constantly approx. 5V.
• Air fuel ratio (A/F) sensor 1

DTC Confirmation Procedure INFOID:0000000004053375

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10.5V at idle.

WITH CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Select “A/F SEN1 (B1)” in “DATA MONITOR” mode with CONSULT-III.
3. Check “A/F SEN1 (B1)” indication.
If the indication is constantly approx. 5V, go to EC-147, "Diagnosis Procedure".
If the indication is not constantly approx. 5V, go to next step.
4. Turn ignition switch OFF, wait at least 10 seconds and then restart engine.
5. Drive and accelerate vehicle to more than 40 km/h (25 MPH) within 20 seconds after restarting engine.
6. Maintain the following conditions for about 20 consecutive seconds.

ENG SPEED 1,000 - 3,200 rpm


VHCL SPEED SE More than 40 km/h (25 MPH)

Revision: October 2008 EC-146 2009 Frontier


P0132 A/F SENSOR 1
< COMPONENT DIAGNOSIS > [QR25DE]
B/FUEL SCHDL 1.5 - 9.0 msec
A
Shift lever Suitable position
NOTE:
• Keep the accelerator pedal as steady as possible during the cruising.
EC
• If this procedure is not completed within 1 minute after restarting engine at step 4, return to step
4.
7. Check 1st trip DTC.
8. If 1st trip DTC is displayed, go to EC-147, "Diagnosis Procedure". C

WITH GST
Follow the procedure “WITH CONSULT-III” above. D
Diagnosis Procedure INFOID:0000000004053376

1.CHECK GROUND CONNECTIONS E


1. Turn ignition switch OFF.
2. Loosen and retighten two ground screws on the body. Refer to EC-91, "Ground Inspection".
F

BBIA0614E

OK or NG I
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2.CHECK AIR FUEL RATIO (A/F) SENSOR 1 POWER SUPPLY CIRCUIT J

1. Disconnect A/F sensor 1 harness connector.


2. Turn ignition switch ON.
K

BBIA0617E

N
3. Check voltage between A/F sensor 1 terminal 3 and ground with
CONSULT-III or tester.
O
Voltage: Battery voltage
OK or NG
OK >> GO TO 4. P
NG >> GO TO 3.

PBIB1683E

3.DETECT MALFUNCTIONING PART


Check the following.
Revision: October 2008 EC-147 2009 Frontier
P0132 A/F SENSOR 1
< COMPONENT DIAGNOSIS > [QR25DE]
• Harness connectors E2, F32
• IPDM E/R harness connector E119
• 15A fuse (No.54)
• Harness for open or short between A/F sensor 1 and fuse

>> Repair or replace harness or connectors.


4.CHECK A/F SENSOR 1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between the following terminals. Refer to Wiring Diagram.

A/F sensor 1 terminal ECM terminal


1 16
2 75
5 35
6 56

Continuity should exist.


4. Check harness continuity between ECM terminals 16, 35, 56, 75 or A/F sensor 1 terminals 1, 2, 5, 6 and
ground. Refer to Wiring Diagram.

Continuity should not exist.


5. Also check harness for short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit, short to ground or short to power in harness or connectors.
5.CHECK INTERMITTENT INCIDENT
Perform GI-49, "Intermittent Incident".
OK or NG
OK >> GO TO 6.
NG >> Repair or replace.
6.REPLACE AIR FUEL RATIO (A/F) SENSOR 1
Replace air fuel ratio (A/F) sensor 1.
CAUTION:
• Discard any air fuel ratio (A/F) sensor which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
• Before installing new air fuel ratio (A/F) sensor, clean exhaust system threads using Heated Oxygen
Sensor Thread Cleaner [commercial service tool (J-43897-18 or J-43897-12)] and approved anti-seize
lubricant (commercial service tool).

>> INSPECTION END

Revision: October 2008 EC-148 2009 Frontier


P0133 A/F SENSOR 1
< COMPONENT DIAGNOSIS > [QR25DE]
P0133 A/F SENSOR 1
A
Component Description INFOID:0000000004053377

The A/F sensor 1 is a planar dual-cell limit current sensor. The sen- EC
sor element of the A/F sensor 1 is the combination of a Nernst con-
centration cell (sensor cell) with an oxygen-pump cell, which
transports ions. It has a heater in the element.
The sensor is capable of precise measurement = 1, but also in the C
lean and rich range. Together with its control electronics, the sensor
outputs a clear, continuous signal throughout a wide range (0.7 <
< air). D
The exhaust gas components diffuse through the diffusion gap at the
electrode of the oxygen pump and Nernst concentration cell, where
they are brought to thermodynamic balance. SEF579Z E

An electronic circuit controls the pump current through the oxygen-


pump cell so that the composition of the exhaust gas in the diffusion F
gap remains constant at = 1. Therefore, the A/F sensor 1 is able to
indicate air-fuel ratio by this pumping of current. In addition, a heater
is integrated in the sensor to ensure the required operating tempera-
ture of 700 - 800°C (1,292 - 1,472°F). G

SEF580Z

I
On Board Diagnosis Logic INFOID:0000000004053378

To judge the malfunction of air fuel ratio (A/F) sensor 1, this diagnosis measures response time of the A/F sig-
nal computed by ECM from the air fuel ratio (A/F) sensor 1 signal. The time is compensated by engine operat- J
ing (speed and load), fuel feedback control constant, and the air fuel ratio (A/F) sensor 1 temperature index.
Judgment is based on whether the compensated time (the A/F sensor 1 signal cycling time index) is inordi-
nately long or not.
K
DTC No. Trouble diagnosis name DTC detecting condition Possible Cause
• Harness or connectors
L
(A/F sensor 1 circuit is open or shorted.)
• Air fuel ratio (A/F) sensor 1
• Air fuel ratio (A/F) sensor 1 heater
• The response of the A/F signal computed by
P0133 Air fuel ratio (A/F) sensor • Fuel pressure M
ECM from A/F sensor 1 signal takes more than
0133 1 circuit slow response • Fuel Injector
the specified time.
• Intake air leaks
• Exhaust gas leaks
• PCV N
• Mass air flow sensor

DTC Confirmation Procedure INFOID:0000000004053379


O
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test. P
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V at idle.

WITH CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1minute under no load.
Revision: October 2008 EC-149 2009 Frontier
P0133 A/F SENSOR 1
< COMPONENT DIAGNOSIS > [QR25DE]
4. Let engine idle for 1 minute.
5. Select “A/F SEN1(B1) P1278/P1279” of “A/F SEN1” in “DTC WORK SUPPORT” mode with CONSULT-III.
6. Touch “START”.
If “COMPLETED” appears on CONSULT-III screen, go to step 10.
If “COMPLETED” does not appear on CONSULT-III screen, go to the following steps.
7. After perform the following procedure, “TESTING” will be displayed on the CONSULT-III screen.
a. Increase the engine speed up to between 4,000 and 5,000 rpm and maintain that speed for 10 seconds.
b. Fully release accelerator pedal and then let engine idle for about 10 seconds.
If “TESTING” is not displayed after 10 seconds, refer to EC-400.
8. Wait for about 20 seconds at idle under the condition that “TESTING” is displayed on the CONSULT-III
screen.
9. Make sure that “TESTING” changes to “COMPLETED”.
If “TESTING” changed to “OUT OF CONDITION”, refer to EC-400.
10. Make sure that “OK” is displayed after touching “SELF-DIAG RESULT”.
If “NG” is displayed, go to EC-150, "Diagnosis Procedure".

WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Select Service $01 with GST.
3. Calculate the total value of “Short term fuel trim” and “Long term fuel trim” indications.
Make sure that the total percentage should be within ±15%.
If OK, go to the following steps.
If NG, check the following.
• Intake air leaks
• Exhaust gas leaks
• Incorrect fuel pressure
• Lack of fuel
• Fuel injector
• Incorrect PCV hose connection
• PCV valve
• Mass air flow sensor
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1minute under no load.
6. Let engine idle for 1 minute.
7. Increase the engine speed up to between 4,000 and 5,000 rpm and maintain that speed for 10 seconds.
8. Fully release accelerator pedal and then let engine idle for about 1 minute.
9. Select Service $07 with GST.
If the 1st trip DTC is displayed, go to EC-150, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000004053380

1.CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten two ground screws on the body. Refer to EC-91, "Ground Inspection".

BBIA0614E

OK or NG
OK >> GO TO 2.
Revision: October 2008 EC-150 2009 Frontier
P0133 A/F SENSOR 1
< COMPONENT DIAGNOSIS > [QR25DE]
NG >> Repair or replace ground connections.
2.RETIGHTEN AIR FUEL RATIO (A/F) SENSOR 1 A

Loosen and retighten the air fuel ratio (A/F) sensor 1. Refer to EM-
29, "Removal and Installation"
EC

>> GO TO 3.
C

BBIA0617E

3.CHECK EXHAUST GAS LEAK E


1. Start engine and run it at idle.
2. Listen for an exhaust gas leak before three way catalyst (manifold).
F

PBIB1216E

OK or NG I
OK >> GO TO 4.
NG >> Repair or replace.
4.CHECK FOR INTAKE AIR LEAK J

Listen for an intake air leak after the mass air flow sensor.
OK or NG K
OK >> GO TO 5.
NG >> Repair or replace.
5.CLEAR THE SELF-LEARNING DATA L

With CONSULT-III
1. Start engine and warm it up to normal operating temperature.
M
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CONSULT-III.
3. Clear the self-learning control coefficient by touching “CLEAR” or “START”.
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 or P0172 detected? N
Is it difficult to start engine?

Without CONSULT-III O
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.
P

Revision: October 2008 EC-151 2009 Frontier


P0133 A/F SENSOR 1
< COMPONENT DIAGNOSIS > [QR25DE]
3. Disconnect mass air flow sensor harness connector.
4. Restart engine and let it idle for at least 5 seconds.
5. Stop engine and reconnect mass air flow sensor harness con-
nector.
6. Make sure DTC P0102 is displayed.
7. Erase the DTC memory. Refer to EC-431, "Emission-related
Diagnostic Information".
8. Make sure DTC P0000 is displayed.
9. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 or P0172 detected?
Is it difficult to start engine?
BBIA0622E
Yes or No
Yes >> Perform trouble diagnosis for DTC P0171 or P0172. Refer to EC-171 or EC-176.
No >> GO TO 6.
6.CHECK AIR FUEL RATIO (A/F) SENSOR 1 POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect A/F sensor 1 harness connector.
3. Turn ignition switch ON.

BBIA0617E

4. Check voltage between A/F sensor 1 terminal 3 and ground with


CONSULT-III or tester.

Voltage: Battery voltage


OK or NG
OK >> GO TO 8.
NG >> GO TO 7.

PBIB1683E

7.DETECT MALFUNCTIONING PART


Check the following.
• Harness connectors E2, F32
• IPDM E/R harness connector E119
• 15A fuse (No.54)
• Harness for open or short between A/F sensor 1 and fuse

>> Repair or replace harness or connectors.


8.CHECK A/F SENSOR 1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between the following terminals. Refer to Wiring Diagram.

A/F sensor 1 terminal ECM terminal


1 16
2 75

Revision: October 2008 EC-152 2009 Frontier


P0133 A/F SENSOR 1
< COMPONENT DIAGNOSIS > [QR25DE]
A/F sensor 1 terminal ECM terminal
A
5 35
6 56

EC
Continuity should exist.
4. Check harness continuity between ECM terminals 16, 35, 56, 75 or A/F sensor 1 terminals 1, 2, 5, 6 and
ground. Refer to Wiring Diagram. C

Continuity should not exist.


5. Also check harness for short to power. D
OK or NG
OK >> GO TO 9.
NG >> Repair open circuit, short to ground or short to power in harness or connectors. E
9.CHECK AIR FUEL RATIO (A/F) SENSOR 1 HEATER
Refer to EC-100, "Component Inspection". F
OK or NG
OK >> GO TO 10.
NG >> GO TO 13. G
10.CHECK MASS AIR FLOW SENSOR
Refer to EC-111, "Component Inspection".
H
OK or NG
OK >> GO TO 11.
NG >> Replace mass air flow sensor.
I
11.CHECK PCV VALVE
Refer to EC-395, "Component Inspection".
OK or NG J
OK >> GO TO 12.
NG >> Repair or replace PCV valve.
12.CHECK INTERMITTENT INCIDENT K

Perform GI-49, "Intermittent Incident".


OK or NG L
OK >> GO TO 13.
NG >> Repair or replace.
13.REPLACE AIR FUEL RATIO (A/F) SENSOR 1 M
Replace air fuel ratio (A/F) sensor 1.
CAUTION:
• Discard any air fuel ratio (A/F) sensor which has been dropped from a height of more than 0.5 m N
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
• Before installing new air fuel ratio (A/F) sensor, clean exhaust system threads using Heated Oxygen
Sensor Thread Cleaner [commercial service tool (J-43897-18 or J-43897-12)] and approved anti-seize O
lubricant (commercial service tool).

>> INSPECTION END P

Revision: October 2008 EC-153 2009 Frontier


P0137 HO2S2
< COMPONENT DIAGNOSIS > [QR25DE]
P0137 HO2S2
Component Description INFOID:0000000004053381

The heated oxygen sensor 2, after three way catalyst (manifold),


monitors the oxygen level in the exhaust gas.
Even if switching characteristics of the A/F sensor 1 are shifted, the
air-fuel ratio is controlled to stoichiometric, by the signal from the
heated oxygen sensor 2.
This sensor is made of ceramic zirconia. The zirconia generates volt-
age from approximately 1V in richer conditions to 0V in leaner condi-
tions.
Under normal conditions the heated oxygen sensor 2 is not used for
engine control operation.
SEF327R

On Board Diagnosis Logic INFOID:0000000004053382

The heated oxygen sensor 2 has a much longer switching time


between rich and lean than the A/F sensor 1. The oxygen storage
capacity before the three way catalyst (manifold) causes the longer
switching time. To judge the malfunctions of heated oxygen sensor
2, ECM monitors whether the maximum voltage of the sensor is suf-
ficiently high during various driving conditions such as fuel cut.

PBIB1921E

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
(The sensor circuit is open or shorted)
P0137 Heated oxygen sensor 2 The maximum voltage from the sensor does not • Heated oxygen sensor 2
0137 circuit low voltage reach the specified voltage. • Fuel pressure
• Fuel injector
• Intake air leaks

DTC Confirmation Procedure INFOID:0000000004053383

NOTE:
If DTC confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-III
TESTING CONDITION:
For the best results, perform “DTC WORK SUPPORT” at a temperature of 0 to 30°C (32 to 86°F).
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-III.
2. Start engine and warm it up to the normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no
load.
5. Let engine idle for 1 minute.
6. Make sure that “COOLAN TEMP/S” indicates more than 70°C (158°F).
If not, warm up engine and go to next step when “COOLAN TEMP/S” indication reaches 70°C (158°F).
7. Open engine hood.
8. Select “HO2S2 (B1) P1147” of “HO2S2” in “DTC WORK SUPPORT” mode with CONSULT-III.

Revision: October 2008 EC-154 2009 Frontier


P0137 HO2S2
< COMPONENT DIAGNOSIS > [QR25DE]
9. Start engine and follow the instruction of CONSULT-III display.
NOTE: A
It will take at most 10 minutes until “COMPLETED” is displayed.
10. Make sure that “OK” is displayed after touching “SELF-DIAG RESULTS”.
If “NG” is displayed, refer to EC-155, "Diagnosis Procedure". EC
If “CAN NOT BE DIAGNOSED” is displayed, perform the following.
a. Turn ignition switch OFF and leave the vehicle in a cool place (soak the vehicle).
b. Return to step 1. C
Overall Function Check INFOID:0000000004053384

Use this procedure to check the overall function of the heated oxygen sensor 2 circuit. During this check, a 1st D
trip DTC might not be confirmed.
WITH GST
E
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no F
load.
4. Let engine idle 1 minute.
5. Set voltmeter probes between ECM terminal 74 (HO2S2 signal) and ground. G
6. Check the voltage when revving up to 4,000 rpm under no load
at least 10 times.
(Depress and release accelerator pedal as soon as possible.) H
The voltage should be above 0.73V and below 0.18V at least
once during this procedure.
If the voltage can be confirmed in step 6, step 7 is not nec-
essary. I
7. Keep vehicle at idling for 10 minutes, then check the voltage. Or
check the voltage when coasting from 80 km/h (50 MPH) in D
position with OD “OFF”(A/T), 4th gear position (M/T). J
The voltage should be above 0.73V and below 0.18V at least PBIB1197E
once during this procedure.
8. If NG, go to EC-155, "Diagnosis Procedure". K
Diagnosis Procedure INFOID:0000000004053385

1.CHECK GROUND CONNECTIONS L


1. Turn ignition switch OFF.
2. Loosen and retighten two ground screws on the body. Refer to EC-91, "Ground Inspection".
M

BBIA0614E

OK or NG P
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2.CLEAR THE SELF-LEARNING DATA
With CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CONSULT-III.
Revision: October 2008 EC-155 2009 Frontier
P0137 HO2S2
< COMPONENT DIAGNOSIS > [QR25DE]
3. Clear the self-learning control coefficient by touching “CLEAR”.
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 detected?
Is it difficult to start engine?
Without CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.
3. Disconnect mass air flow sensor harness connector, and restart
and run engine for at least 5 seconds at idle speed.
4. Stop engine and reconnect mass air flow sensor harness con-
nector.
5. Make sure DTC P0102 is displayed.
6. Erase the DTC memory.
Refer to EC-431, "Emission-related Diagnostic Information".
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 detected?
Is it difficult to start engine?
BBIA0622E
Yes or No
Yes >> Perform trouble diagnosis for DTC P0171. Refer to EC-171.
No >> GO TO 3.
3.CHECK HO2S2 GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect heated oxygen sensor 2 harness connector.
3. Disconnect ECM harness connector.
4. Check harness continuity between ECM terminal 78 and HO2S2
terminal 4.
Refer to Wiring Diagram.

Continuity should exist.


5. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4. BBIA0613E
NG >> Repair open circuit, short to ground or short to power in
harness or connectors.
4.CHECK HO2S2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal 74 and HO2S2 terminal 1.
Refer to Wiring Diagram.

Continuity should exist.


2. Check harness continuity between ECM terminal 74 or HO2S2 terminal 1 and ground.
Refer to Wiring Diagram.

Continuity should not exist.


3. Also check harness for short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit, short to ground or short to power in harness or connectors.
5.CHECK HEATED OXYGEN SENSOR 2
Refer to EC-157, "Component Inspection".
OK or NG
OK >> GO TO 6.
NG >> Replace heated oxygen sensor 2.

Revision: October 2008 EC-156 2009 Frontier


P0137 HO2S2
< COMPONENT DIAGNOSIS > [QR25DE]

6.CHECK INTERMITTENT INCIDENT A


Refer to GI-49, "Intermittent Incident".

>> INSPECTION END EC


Component Inspection INFOID:0000000004053386

C
HEATED OXYGEN SENSOR 2
With CONSULT-III
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-III. D
2. Start engine and warm it up to the normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds.
E
4. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no
load.
5. Let engine idle for 1 minute.
F
6. Select “FUEL INJECTION” in “ACTIVE TEST” mode, and select “HO2S2 (B1)” as the monitor item with
CONSULT-III.
7. Check “HO2S2 (B1)” at idle speed when adjusting “FUEL INJECTION” to ±25%.
G

PBIB1920E

“HO2S2 (B1)” should be above 0.73V at least once when the “FUEL INJECTION” is +25%. J
“HO2S2 (B1)” should be below 0.18V at least once when the “FUEL INJECTION” is −25%.
CAUTION:
• Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m K
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
• Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner [commercial service tool (J-43897-18 or J-43897-12)] and approved anti-seize
lubricant (commercial service tool). L

Without CONSULT-III
1. Start engine and warm it up to the normal operating temperature. M
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no
load. N
4. Let engine idle for 1 minute.
5. Set voltmeter probes between ECM terminal 74 (HO2S2 signal) and ground.
6. Check the voltage when revving up to 4,000 rpm under no load O
at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
The voltage should be above 0.73V and below 0.18V at least P
once during this procedure.
If the voltage can be confirmed at step 6, step 7 is not nec-
essary.
7. Keep vehicle at idling for 10 minutes, then check voltage. Or
check the voltage when coasting from 80 km/h (50 MPH) in D
position with OD “OFF”(A/T), 4th gear position (M/T).
PBIB1197E

Revision: October 2008 EC-157 2009 Frontier


P0137 HO2S2
< COMPONENT DIAGNOSIS > [QR25DE]
The voltage should be above 0.73V and below 0.18V at least once during this procedure.
8. If NG, replace heated oxygen sensor 2.
CAUTION:
• Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
• Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner [commercial service tool (J-43897-18 or J-43897-12)] and approved anti-seize
lubricant (commercial service tool).

Revision: October 2008 EC-158 2009 Frontier


P0138 HO2S2
< COMPONENT DIAGNOSIS > [QR25DE]
P0138 HO2S2
A
Component Description INFOID:0000000004053387

The heated oxygen sensor 2, after three way catalyst (manifold), EC


monitors the oxygen level in the exhaust gas.
Even if switching characteristics of the A/F sensor 1 are shifted, the
air-fuel ratio is controlled to stoichiometric, by the signal from the
heated oxygen sensor 2. C
This sensor is made of ceramic zirconia. The zirconia generates volt-
age from approximately 1V in richer conditions to 0V in leaner condi-
tions. D
Under normal conditions the heated oxygen sensor 2 is not used for
engine control operation.
SEF327R E
On Board Diagnosis Logic INFOID:0000000004053388

The heated oxygen sensor 2 has a much longer switching time between rich and lean than the air fuel ratio (A/ F
F) sensor 1. The oxygen storage capacity of the three way catalyst (manifold) causes the longer switching
time.
MALFUNCTION A G
To judge the malfunctions of heated oxygen sensor 2, ECM monitors
whether the voltage is unusually high during various driving condi-
tions such as fuel cut. H

J
PBIB1848E

MALFUNCTION B
K
To judge the malfunctions of heated oxygen sensor 2, ECM monitors
whether the minimum voltage of sensor is sufficiently low during var-
ious driving conditions such as fuel cut.
L

N
PBIB2376E

O
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
An excessively high voltage from the sensor
A) (The sensor circuit is open or shorted)
is sent to ECM. P
• Heated oxygen sensor 2
P0138 Heated oxygen sensor 2 • Harness or connectors
0138 circuit high voltage (The sensor circuit is open or shorted)
The minimum voltage from the sensor is not
B) • Heated oxygen sensor 2
reached to the specified voltage.
• Fuel pressure
• Fuel injector

Revision: October 2008 EC-159 2009 Frontier


P0138 HO2S2
< COMPONENT DIAGNOSIS > [QR25DE]
DTC Confirmation Procedure INFOID:0000000004053389

Perform PROCEDURE FOR MALFUNCTION A first.


If DTC cannot be confirmed, perform PROCEDURE FOR MALFUNCTION B.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
PROCEDURE FOR MALFUNCTION A
With CONSULT-III
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no
load.
4. Let engine idle for 2 minutes.
5. Check 1st trip DTC.
6. If 1st trip DTC is detected, go to EC-161, "Diagnosis Procedure".
With GST
Follow the procedure “WITH CONSULT-III” above.
PROCEDURE FOR MALFUNCTION B
With CONSULT-III
TESTING CONDITION:
For better results, perform DTC WORK SUPPORT at a temperature of 0 to 30 °C (32 to 86 °F).
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-III.
2. Start engine and warm it up to the normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no
load.
5. Let engine idle for 1 minute.
6. Make sure that “COOLAN TEMP/S” indicates more than 70°C (158°F).
If not, warm up engine and go to next step when “COOLAN TEMP/S” indication reaches 70°C (158°F).
7. Open engine hood.
8. Select “HO2S2 (B1) P1146” of “HO2S2” in “DTC WORK SUPPORT” mode with CONSULT-III.
9. Start engine and following the instruction of CONSULT-III display.
NOTE:
It will take at most 10 minutes until “COMPLETED” is displayed.
10. Make sure that “OK” is displayed after touching “SELF-DIAG RESULTS”.
If “NG” is displayed, refer to EC-161, "Diagnosis Procedure".
If “CAN NOT BE DIAGNOSED” is displayed, perform the following.
a. Turn ignition switch OFF and leave the vehicle in a cool place (soak the vehicle).
b. Return to step 1.
Overall Function Check INFOID:0000000004053390

Use this procedure to check the overall function of the heated oxygen sensor 2 circuit. During this check, a 1st
trip DTC might not be confirmed.
PROCEDURE FOR MALFUNCTION B
With GST
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no
load.

Revision: October 2008 EC-160 2009 Frontier


P0138 HO2S2
< COMPONENT DIAGNOSIS > [QR25DE]
4. Let engine idle for 1 minute.
5. Set voltmeter probes between ECM terminal 74 (HO2S2 signal) and ground. A
6. Check the voltage when revving up to 4,000 rpm under no load
at least 10 times.
(Depress and release accelerator pedal as soon as possible.) EC
The voltage should be abobe 0.73V and below 0.18V at least
once during this procedure.
If the voltage can be confirmed in step 6, step 7 is not nec-
C
essary.
7. Keep vehicle at idling for 10 minutes, then check the voltage. Or
check the voltage when coasting from 80 km/h (50 MPH) in D
position (A/T), 4th gear position (M/T). D
The voltage should be abobe 0.73V and below 0.18V at least PBIB1197E
once during this procedure.
8. If NG, go to EC-161, "Diagnosis Procedure". E

Diagnosis Procedure INFOID:0000000004053391

F
PROCEDURE FOR MALFUNCTION A
1.CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF. G
2. Loosen and retighten three ground screws on the body. Refer to EC-91, "Ground Inspection".

J
BBIA0614E

OK or NG
OK >> GO TO 2. K
NG >> Repair or replace ground connections.
2.CHECK HO2S2 CONNECTOR FOR WATER L
1. Disconnect heated oxygen sensor 2 harness connector.
2. Check that water is not inside connectors.
OK or NG M
OK >> GO TO 3.
NG >> Repair or replace harness or connectors.
3.CHECK HO2S2 GROUND CIRCUIT FOR OPEN AND SHORT N
1. Disconnect heated oxygen sensor 2 harness connector.
2. Disconnect ECM harness connector.
3. Check harness continuity between HO2S2 terminal 4 and ECM O
terminal 78.
Refer to Wiring Diagram.
P
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4. BBIA0613E
NG >> Repair open circuit, short to ground or short to ground or
short to power in harness or connectors.

Revision: October 2008 EC-161 2009 Frontier


P0138 HO2S2
< COMPONENT DIAGNOSIS > [QR25DE]

4.CHECK HO2S2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT


1. Check harness continuity between ECM terminal 74 and HO2S2 terminal 1.
Refer to Wiring Diagram.

Continuity should exist.


2. Check harness continuity between ECM terminal 74 or HO2S2 terminal 1 and ground.
Refer to Wiring Diagram.

Continuity should not exist.


3. Also check harness for short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit, short to ground or short to power in harness or connectors.
5.CHECK HEATED OXYGEN SENSOR 2
Refer to EC-164, "Component Inspection".
OK or NG
OK >> GO TO 6.
NG >> Replace heated oxygen sensor 2.
6.CHECK INTERMITTENT INCIDENT
Refer toGI-49, "Intermittent Incident".

>> INSPECTION END


PROCEDURE FOR MALFUNCTION B
1.CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body. Refer to EC-91, "Ground Inspection".

BBIA0614E

OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2.CLEAR THE SELF-LEARNING DATA
With CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CONSULT-III.
3. Clear the self-learning control coefficient by touching “CLEAR”.
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0172 detected?
Is it difficult to start engine?

Without CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.

Revision: October 2008 EC-162 2009 Frontier


P0138 HO2S2
< COMPONENT DIAGNOSIS > [QR25DE]
3. Disconnect mass air flow sensor harness connector, and restart
and run engine for at least 5 seconds at idle speed. A
4. Stop engine and reconnect mass air flow sensor harness con-
nector.
5. Make sure DTC P0102 is displayed.
EC
6. Erase the DTC memory. Refer to EC-431, "Emission-related
Diagnostic Information".
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed. C
Is the 1st trip DTC P0172 detected?
Is it difficult to start engine?
BBIA0622E
Yes or No D
Yes >> Perform trouble diagnosis for DTC P0172. Refer to EC-176.
No >> GO TO 3.
3.CHECK HO2S2 GROUND CIRCUIT FOR OPEN AND SHORT E
1. Turn ignition switch OFF.
2. Disconnect heated oxygen sensor 2 harness connector.
3. Disconnect ECM harness connector. F
4. Check harness continuity between HO2S2 terminal 4 and ECM
terminal 78.
Refer to Wiring Diagram. G

Continuity should exist.


5. Also check harness for short to ground and short to power. H
OK or NG
OK >> GO TO 4. BBIA0613E
NG >> Repair open circuit, short to ground or short to power in I
harness or connectors.
4.CHECK HO2S2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
J
1. Check harness continuity between ECM terminal 74 and HO2S2 terminal 1.
Refer to Wiring Diagram.

Continuity should exist. K


2. Check harness continuity between ECM terminal 74 or HO2S2 terminal 1 and ground.
Refer to Wiring Diagram.
L
Continuity should not exist.
3. Also check harness for short to power.
M
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit, short to ground or short to power in harness or connectors.
N
5.CHECK HEATED OXYGEN SENSOR 2
Refer to EC-164, "Component Inspection".
OK or NG O
OK >> GO TO 6.
NG >> Replace heated oxygen sensor 2.
P
6.CHECK INTERMITTENT INCIDENT
Refer toGI-49, "Intermittent Incident" .

>> INSPECTION END

Revision: October 2008 EC-163 2009 Frontier


P0138 HO2S2
< COMPONENT DIAGNOSIS > [QR25DE]
Component Inspection INFOID:0000000004053392

HEATED OXYGEN SENSOR 2


With CONSULT-III
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-III.
2. Start engine and warm it up to the normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no
load.
5. Let engine idle for 1 minute.
6. Select “FUEL INJECTION” in “ACTIVE TEST” mode, and select “HO2S2 (B1)” as the monitor item with
CONSULT-III.
7. Check “HO2S2 (B1)” at idle speed when adjusting “FUEL INJECTION” to ±25%.

PBIB1920E

“HO2S2 (B1)” should be above 0.73V at least once when the “FUEL INJECTION” is +25%.
“HO2S2 (B1)” should be below 0.18V at least once when the “FUEL INJECTION” is −25%.
CAUTION:
• Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
• Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner [commercial service tool (J-43897-18 or J-43897-12)] and approved anti-seize
lubricant (commercial service tool).
Without CONSULT-III
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no
load.
4. Let engine idle for 1 minute.
5. Set voltmeter probes between ECM terminal 74 (HO2S2 signal) and ground.
6. Check the voltage when revving up to 4,000 rpm under no load
at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
The voltage should be above 0.73V and below 0.18V at least
once during this procedure.
If the voltage can be confirmed at step 6, step 7 is not nec-
essary.
7. Keep vehicle at idling for 10 minutes, then check voltage. Or
check the voltage when coasting from 80 km/h (50 MPH) in D
position with OD “OFF” (A/T), 4th gear position (M/T).
The voltage should be above 0.73V and below 0.18V at least PBIB1197E
once during this procedure.
8. If NG, replace heated oxygen sensor 2.
CAUTION:
• Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.

Revision: October 2008 EC-164 2009 Frontier


P0138 HO2S2
< COMPONENT DIAGNOSIS > [QR25DE]
• Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner [commercial service tool (J-43897-18 or J-43897-12)] and approved anti-seize lubricant A
(commercial service tool).

EC

Revision: October 2008 EC-165 2009 Frontier


P0139 HO2S2
< COMPONENT DIAGNOSIS > [QR25DE]
P0139 HO2S2
Component Description INFOID:0000000004053393

The heated oxygen sensor 2, after three way catalyst (manifold),


monitors the oxygen level in the exhaust gas.
Even if switching characteristics of the A/F sensor 1 are shifted, the
air-fuel ratio is controlled to stoichiometric, by the signal from the
heated oxygen sensor 2.
This sensor is made of ceramic zirconia. The zirconia generates volt-
age from approximately 1V in richer conditions to 0V in leaner condi-
tions.
Under normal conditions the heated oxygen sensor 2 is not used for
engine control operation.
SEF327R

On Board Diagnosis Logic INFOID:0000000004053394

The heated oxygen sensor 2 has a much longer switching time


between rich and lean than the A/F sensor 1. The oxygen storage
capacity before the three way catalyst (manifold) causes the longer
switching time. To judge the malfunctions of heated oxygen sensor
2, ECM monitors whether the switching response of the sensor's
voltage is faster than specified during various driving conditions such
as fuel cut.

SEF302U

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
(The sensor circuit is open or shorted)
P0139 Heated oxygen sensor 2 It takes more time for the sensor to respond be- • Heated oxygen sensor 2
0139 circuit slow response tween rich and lean than the specified time. • Fuel pressure
• Fuel injector
• Intake air leaks

DTC Confirmation Procedure INFOID:0000000004053395

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-III
TESTING CONDITION:
For better results, perform “DTC WORK SUPPORT” at a temperature of 0 to 30 °C (32 to 86 °F).
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-III.
2. Start engine and warm it up to the normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no
load.
5. Let engine idle for 1 minute.
6. Make sure that “COOLAN TEMP/S” indicates more than 70°C (158°F).
If not, warm up engine and go to next step when “COOLAN TEMP/S” indication reaches to 70°C (158°F).
7. Select “HO2S2 (B1) P0139” of “HO2S2” in “DTC WORK SUPPORT” mode with CONSULT-III.
8. Start engine and follow the instruction of CONSULT-III dispiay.

Revision: October 2008 EC-166 2009 Frontier


P0139 HO2S2
< COMPONENT DIAGNOSIS > [QR25DE]
NOTE:
If will take at most 10 minutes until “COMPLETED” is displayed. A
9. Make sure that “OK” is displayed after touching “SELF-DIAG RESULTS”.
If “NG” is displayed, refer to EC-167, "Diagnosis Procedure".
If “CAN NOT BE DIAGNOSED” is displayed, perform the following. EC
a. Turn ignition switch OFF and leave the vehicle in a cool place (soak the vehicle).
b. Return to step 1.
C
Overall Function Check INFOID:0000000004053396

Use this procedure to check the overall function of the heated oxygen sensor 2 circuit. During this check, a 1st
trip DTC might not be confirmed. D
WITH GST
1. Start engine and warm it up to the normal operating temperature. E
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no
load. F
4. Let engine idle for 1 minute.
5. Set voltmeter probes between ECM terminal 74 (HO2S2 signal) and ground.
6. Check the voltage when revving up to 4,000 rpm under no load G
at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
A change of voltage should be more than 0.24V for 1 sec- H
ond during this procedure.
If the voltage can be confirmed in step 6, step 7 is not nec-
essary.
7. Keep vehicle at idling for 10 minutes, then check the voltage. Or I
check the voltage when coasting from 80 km/h (50 MPH) in D
position with OD “OFF” (A/T), 4th gear position (M/T).
A change of voltage should be more than 0.24V for 1 sec- PBIB1197E J
ond during this procedure.
8. If NG, go to EC-167, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000004053397
K

1.CHECK GROUND CONNECTIONS


L
1. Turn ignition switch OFF.
2. Loosen and retighten two ground screws on the body. Refer to EC-91, "Ground Inspection".

O
BBIA0614E

OK or NG
P
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2.CLEAR THE SELF-LEARNING DATA
With CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CONSULT-III.
3. Clear the self-learning control coefficient by touching “CLEAR”.
Revision: October 2008 EC-167 2009 Frontier
P0139 HO2S2
< COMPONENT DIAGNOSIS > [QR25DE]
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 or P0172 detected?
Is it difficult to start engine?

Without CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.
3. Disconnect mass air flow sensor harness connector, and restart
and run engine for at least 5 seconds at idle speed.
4. Stop engine and reconnect mass air flow sensor harness con-
nector.
5. Make sure DTC P0102 is displayed.
6. Erase the DTC memory. Refer to EC-431, "Emission-related
Diagnostic Information".
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 or P0172 detected?
Is it difficult to start engine?
BBIA0622E
Yes or No
Yes >> Perform trouble diagnosis for DTC P0171 or P0172. Refer to EC-171 or EC-176.
No >> GO TO 3.
3.CHECK HO2S2 GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Disconnect heated oxygen sensor 2 harness connector.
4. Check harness continuity between ECM terminal 78 and HO2S2
terminal 4.
Refer to Wiring Diagram.

Continuity should exist.


5. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit, short to ground or short to power in BBIA0613E
harness or connectors.
4.CHECK HO2S2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal 74 and HO2S2 terminal 1.
Refer to Wiring Diagram.

Continuity should exist.


2. Check harness continuity between ECM terminal 74 or HO2S2 terminal 1 and ground.
Refer to Wiring Diagram.

Continuity should not exist.


3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit, short to ground or short to power in harness or connectors.
5.CHECK HEATED OXYGEN SENSOR 2
Refer to EC-169, "Component Inspection".
OK or NG
OK >> GO TO 6.
NG >> Replace heated oxygen sensor 2.

Revision: October 2008 EC-168 2009 Frontier


P0139 HO2S2
< COMPONENT DIAGNOSIS > [QR25DE]

6.CHECK INTERMITTENT INCIDENT A


Refer to GI-49, "Intermittent Incident".

>> INSPECTION END EC


Component Inspection INFOID:0000000004053398

C
HEATED OXYGEN SENSOR 2
With CONSULT-III
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-III. D
2. Start engine and warm it up to the normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds.
E
4. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no
load.
5. Let engine idle for 1 minute.
F
6. Select “FUEL INJECTION” in “ACTIVE TEST” mode, and select “HO2S2 (B1)” as the monitor item with
CONSULT-III.
7. Check “HO2S2 (B1)” at idle speed when adjusting “FUEL INJECTION” to ±25%.
G

PBIB1920E

“HO2S2 (B1)” should be above 0.73V at least once when the “FUEL INJECTION” is +25%. J
“HO2S2 (B1)” should be below 0.18V at least once when the “FUEL INJECTION” is −25%.
CAUTION:
• Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m K
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
• Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner [commercial service tool (J-43897-18 or J-43897-12)] and approved anti-seize
lubricant (commercial service tool). L

Without CONSULT-III
1. Start engine and warm it up to the normal operating temperature. M
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no
load. N
4. Let engine idle for 1 minute.
5. Set voltmeter probes between ECM terminal 74 (HO2S2 signal) and ground.
6. Check the voltage when revving up to 4,000 rpm under no load O
at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
The voltage should be above 0.73V and below 0.18V at least P
once during this procedure.
If the voltage can be confirmed at step 6, step 7 is not nec-
essary.
7. Keep vehicle at idling for 10 minutes, then check voltage. Or
check the voltage when coasting from 80 km/h (50 MPH) in D
position with OD “OFF” (A/T), 4th gear position (M/T).
PBIB1197E

Revision: October 2008 EC-169 2009 Frontier


P0139 HO2S2
< COMPONENT DIAGNOSIS > [QR25DE]
The voltage should be above 0.73V and below 0.18V at least once during this procedure.
8. If NG, replace heated oxygen sensor 2.
CAUTION:
• Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
• Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner [commercial service tool (J-43897-18 or J-43897-12)] and approved anti-seize lubricant
(commercial service tool).

Revision: October 2008 EC-170 2009 Frontier


P0171 FUEL INJECTION SYSTEM FUNCTION
< COMPONENT DIAGNOSIS > [QR25DE]
P0171 FUEL INJECTION SYSTEM FUNCTION
A
On Board Diagnosis Logic INFOID:0000000004053399

With the Air-Fuel Mixture Ratio Self-Learning Control, the actual mixture ratio can be brought closely to the EC
theoretical mixture ratio based on the mixture ratio feedback signal from A/F sensor 1. The ECM calculates
the necessary compensation to correct the offset between the actual and the theoretical ratios.
In case the amount of the compensation value is extremely large (the actual mixture ratio is too lean), the
ECM judges the condition as the fuel injection system malfunction and illuminates the MIL (2 trip detection C
logic).

ECM D
Sensor Input Signal to ECM Actuator
function
Density of oxygen in exhaust gas Fuel injec-
Air fuel ratio (A/F) sensor 1 Fuel injector
(Mixture ratio feedback signal) tion control
E

Trouble diagnosis
DTC No. DTC detecting condition Possible cause
name F
• Intake air leaks
• Air fuel ratio (A/F) sensor 1
• Fuel injector
P0171 Fuel injection system
• Fuel injection system does not operate properly.
• Exhaust gas leaks
G
• The amount of mixture ratio compensation is too
0171 too lean • Incorrect fuel pressure
large. (The mixture ratio is too lean.)
• Lack of fuel
• Mass air flow sensor H
• Incorrect PCV hose connection

DTC Confirmation Procedure INFOID:0000000004053400

I
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
J
WITH CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds. K
3. Turn ignition switch ON and select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CON-
SULT-III.
4. Clear the self-learning control coefficient by touching “CLEAR”. L
5. Start engine.
If it is difficult to start engine, the fuel injection system has a malfunction.
Performing the following procedure is advised. M
a. Crank engine while depressing accelerator pedal.
NOTE:
When depressing accelerator pedal three-fourths (3/4) or more, the control system does not start the N
engine. Do not depress accelerator pedal too much.
b. If engine starts, go to EC-172, "Diagnosis Procedure".
If engine does not start, check exhaust and intake air leakage visually. O
6. Keep engine at idle for at least 5 minutes.
7. Check 1st trip DTC.
8. The 1st trip DTC P0171 should be detected at this stage, if a malfunction exists. If so, go to EC-172, P
"Diagnosis Procedure".
NOTE:
If 1st trip DTC is not detected during above procedure, performing the following procedure is advised.
a. Turn ignition switch OFF and wait at least 10 seconds.
b. Start engine.
c. Maintain the following conditions for at least 10 consecutive minutes.

Revision: October 2008 EC-171 2009 Frontier


P0171 FUEL INJECTION SYSTEM FUNCTION
< COMPONENT DIAGNOSIS > [QR25DE]
Hold the accelerator pedal as steady as possible.

VHCL SPEED SE 50 - 120 km/h (31 - 75 MPH)


CAUTION:
Always drive vehicle at a safe speed.
d. Check 1st trip DTC.
e. If 1st trip DTC is detected, go to EC-172, "Diagnosis Procedure".
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Disconnect mass air flow sensor harness connector.
4. Restart engine and let it idle for at least 5 seconds.
5. Stop engine and reconnect mass air flow sensor harness con-
nector.
6. Select Service $03 with GST. Check that DTC P0102 is
detected.
7. Select Service $04 with GST and erase the DTC P0102.
8. Start engine.
If it is difficult to start engine, the fuel injection system has a mal-
function. BBIA0622E
Performing the following procedure is advised.
a. Crank engine while depressing accelerator pedal.
NOTE:
When depressing accelerator pedal three-fourths (3/4) or more, the control system does not start the
engine. Do not depress accelerator pedal too much.
b. If engine starts, go to EC-172, "Diagnosis Procedure"
If engine does not start, check exhaust and intake air leakage visually.
9. Keep engine at idle for at least 5 minutes.
10. Check 1st trip DTC.
11. The 1st trip DTC P0171 should be detected at this stage, if a malfunction exists. If so, go to EC-172,
"Diagnosis Procedure".
NOTE:
If 1st trip DTC is not detected during above procedure, performing the following procedure is advised.
a. Turn ignition switch OFF and wait at least 10 seconds.
b. Start engine.
c. Maintain the following conditions for at least 10 consecutive minutes.
Hold the accelerator pedal as steady as possible.

VHCL SPEED SE 50 - 120 km/h (31 - 75 MPH)


CAUTION:
Always drive vehicle at a safe speed.
d. Check 1st trip DTC.
e. If 1st trip DTC is detected, go to EC-172, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000004053401

1.CHECK EXHAUST GAS LEAK


1. Start engine and run it at idle.

Revision: October 2008 EC-172 2009 Frontier


P0171 FUEL INJECTION SYSTEM FUNCTION
< COMPONENT DIAGNOSIS > [QR25DE]
2. Listen for an exhaust gas leak before three way catalyst (manifold).
A

EC

PBIB1216E

OK or NG D
OK >> GO TO 2.
NG >> Repair or replace.
2.CHECK FOR INTAKE AIR LEAK E

1. Listen for an intake air leak after the mass air flow sensor.
2. Check PCV hose connection.
F
OK or NG
OK >> GO TO 3.
NG >> Repair or replace.
G
3.CHECK AIR FUEL RATIO (A/F) SENSOR 1 CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect A/F sensor 1 harness connector and ECM harness H
connector.
3. Check harness continuity between ECM terminals and A/F sen-
sor 1 terminals as follows.
I
Refer to Wiring Diagram.

A/F sensor 1 ECM terminal


J
1 16
2 75
5 35 BBIA0617E K
6 56

L
Continuity should exist.
4. Check harness continuity between ECM terminals 16, 35, 56, 75 and ground, or A/F sensor 1 terminals 1,
2, 5, 6 and ground.
M
Refer to Wiring Diagram.

Continuity should not exist.


N
5. Also check harness for short to power.
OK or NG
OK >> GO TO 4. O
NG >> Repair open circuit, short to ground or short to power in harness or connectors.
4.CHECK FUEL PRESSURE
1. Release fuel pressure to zero. Refer to EC-456, "Fuel Pressure Check". P
2. Install fuel pressure gauge kit [SST (J-44321)] and check fuel pressure. Refer to EC-456, "Fuel Pressure
Check".

At idling: Approximately 350 kPa (3.57 kg/cm2, 51 psi)


OK or NG
OK >> GO TO 6.

Revision: October 2008 EC-173 2009 Frontier


P0171 FUEL INJECTION SYSTEM FUNCTION
< COMPONENT DIAGNOSIS > [QR25DE]
NG >> GO TO 5.
5. DETECT MALFUNCTIONING PART
Check the following.
• Fuel pump and circuit (Refer to EC-381.)
• Fuel pressure regulator (Refer to EC-456, "Fuel Pressure Check".)
• Fuel lines
• Fuel filter for clogging

>> Repair or replace.


6.CHECK MASS AIR FLOW SENSOR
With CONSULT-III
1. Install all removed parts.
2. Check “MASS AIR FLOW” in “DATA MONITOR” mode with CONSULT-III.

At idling: 1.0 - 4.0 g·m/sec


At 2,500 rpm: 4.0 - 12.0 g·m/sec

With GST
1. Install all removed parts.
2. Check mass air flow sensor signal in Service $01 with GST.

At idling: 1.0 - 4.0 g·m/sec


At 2,500 rpm: 4.0 - 12.0 g·m/sec
OK or NG
OK >> GO TO 7.
NG >> Check connectors for rusted terminals or loose connections in the mass air flow sensor circuit or
grounds. Refer to EC-113, "Component Description".
7.CHECK FUNCTION OF FUEL INJECTOR
With CONSULT-III
1. Start engine.
2. Perform “POWER BALANCE” in “ACTIVE TEST” mode with CONSULT-III.
3. Make sure that each circuit produces a momentary engine speed drop.
Without CONSULT-III
1. Start engine.
2. Listen to each fuel injector operating sound.

Clicking noise should be heard.

PBIB1986E

OK or NG
OK >> GO TO 8.
NG >> Perform trouble diagnosis for EC-378.
8.CHECK FUEL INJECTOR
1. Confirm that the engine is cooled down and there are no fire hazards near the vehicle.
2. Turn ignition switch OFF.
3. Disconnect fuel injector harness connectors.

Revision: October 2008 EC-174 2009 Frontier


P0171 FUEL INJECTION SYSTEM FUNCTION
< COMPONENT DIAGNOSIS > [QR25DE]
4. Remove fuel injector gallery assembly. Refer to EM-38, "Removal and Installation".
Keep fuel hose and all fuel injectors connected to fuel injector gallery. A
The fuel injector harness connectors should remain connected.
5. Disconnect all ignition coil harness connectors.
6. Prepare pans or saucers under each fuel injector.
EC
7. Crank engine for about 3 seconds. Make sure that fuel sprays
out from fuel injectors.

Fuel should be sprayed evenly for each fuel injector. C


OK or NG
OK >> GO TO 9.
D
NG >> Replace fuel injectors from which fuel does not spray
out. Always replace O-ring with new ones.

E
PBIB1726E

9.CHECK INTERMITTENT INCIDENT


Perform GI-49, "Intermittent Incident". F

>> INSPECTION END


G

Revision: October 2008 EC-175 2009 Frontier


P0172 FUEL INJECTION SYSTEM FUNCTION
< COMPONENT DIAGNOSIS > [QR25DE]
P0172 FUEL INJECTION SYSTEM FUNCTION
On Board Diagnosis Logic INFOID:0000000004053402

With the Air-Fuel Mixture Ratio Self-Learning Control, the actual mixture ratio can be brought closely to the
theoretical mixture ratio based on the mixture ratio feedback signal from the A/F sensor 1. The ECM calcu-
lates the necessary compensation to correct the offset between the actual and the theoretical ratios.
In case the amount of the compensation value is extremely large (The actual mixture ratio is too rich.), the
ECM judges the condition as the fuel injection system malfunction and lights up the MIL (2 trip detection logic).

Sensor Input Signal to ECM ECM function Actuator


Density of oxygen in exhaust gas
Air fuel ratio (A/F) sensor 1 Fuel injection control Fuel injector
(Mixture ratio feedback signal)

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Air fuel ratio (A/F) sensor 1
• Fuel injection system does not operate properly. • Fuel injector
P0172 Fuel injection system too
• The amount of mixture ratio compensation is too • Exhaust gas leaks
0172 rich
large. (The mixture ratio is too rich.) • Incorrect fuel pressure
• Mass air flow sensor

DTC Confirmation Procedure INFOID:0000000004053403

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON and select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CON-
SULT-III.
4. Clear the self-learning control coefficient by touching “CLEAR”.
5. Start engine.
If it is difficult to start engine, the fuel injection system has a malfunction.
Perform the following procedure is advised.
a. Crank engine while depressing accelerator pedal.
b. If engine starts, go to EC-177, "Diagnosis Procedure".
If engine does not start, check exhaust and intake air leak visually.
6. Keep engine at idle for at least 10 minutes.
7. Check 1st trip DTC.
8. If 1st trip DTC is detected, go to EC-177, "Diagnosis Procedure".
If 1st trip DTC is not detected, performing the following procedure is advised.
a. Turn ignition switch OFF and wait at least 10 seconds.
b. Start engine and drive the vehicle under the similar conditions to (1st trip) Freeze Frame Data for a certain
time. Refer to the table below.
Hold the accelerator pedal as steady as possible.

The similar conditions to (1st trip) Freeze Frame Data means the vehicle operation that the following con-
ditions should be satisfied at the same time.

Engine speed Engine speed in the freeze frame data ± 400 rpm
Vehicle speed Vehicle speed in the freeze frame data ± 10 km/h (6 MPH)

Revision: October 2008 EC-176 2009 Frontier


P0172 FUEL INJECTION SYSTEM FUNCTION
< COMPONENT DIAGNOSIS > [QR25DE]
When the freeze frame data shows lower than 70 °C (158 °F),
Engine coolant temperature (T) T should be lower than 70 °C (158 °F). A
condition When the freeze frame data shows higher than or equal to 70 °C (158 °F),
T should be higher than or equal to 70 °C (158 °F).
9. Check 1st trip DTC. EC
10. The 1st trip DTC is detected, go to EC-177, "Diagnosis Procedure".

C
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds. D
3. Disconnect mass air flow sensor harness connector. Then
restart and run engine for at least 5 seconds at idle speed.
4. Stop engine and reconnect mass air flow sensor harness con- E
nector.
5. Select Service $03 with GST. Make sure DTC P0102 is
detected.
F
6. Select Service $04 with GST and erase the DTC P0102.
7. Start engine again and let it idle for at least 10 minutes.
8. Select Service $07 with GST. The 1st trip DTC P0172 should be G
detected at this stage, if a malfunction exists. If so, go to EC- BBIA0622E
177, "Diagnosis Procedure".
NOTE:
H
If 1st trip DTC is not detected during above procedure, performing the following procedure is advised.
a. Turn ignition switch OFF and wait at least 10 seconds.
b. Start engine and drive the vehicle under the similar conditions to (1st trip) Freeze Frame Data for a certain
I
time. Refer to the table below.
Hold the accelerator pedal as steady as possible.

J
The similar conditions to (1st trip) Freeze Frame Data means the vehicle operation that the following con-
ditions should be satisfied at the same time.

Engine speed Engine speed in the freeze frame data ± 400 rpm
K

Vehicle speed Vehicle speed in the freeze frame data ± 10 km/h (6 MPH)
When the freeze frame data shows lower than 70 °C (158 °F), L
Engine coolant temperature (T) T should be lower than 70 °C (158 °F).
condition When the freeze frame data shows higher than or equal to 70 °C (158 °F),
T should be higher than or equal to 70 °C (158 °F).
M
9. If it is difficult to start engine at step 7, the fuel injection system has a malfunction.
10. Crank engine while depressing accelerator pedal.
If engine starts, go to EC-177, "Diagnosis Procedure". If engine does not start, remove spark plugs and N
check for fouling, etc.
Diagnosis Procedure INFOID:0000000004053404

O
1.CHECK EXHAUST GAS LEAK
1. Start engine and run it at idle.
P

Revision: October 2008 EC-177 2009 Frontier


P0172 FUEL INJECTION SYSTEM FUNCTION
< COMPONENT DIAGNOSIS > [QR25DE]
2. Listen for an exhaust gas leak before three way catalyst (manifold).

PBIB1216E

OK or NG
OK >> GO TO 2.
NG >> Repair or replace.
2.CHECK FOR INTAKE AIR LEAK
Listen for an intake air leak after the mass air flow sensor.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace.
3.CHECK AIR FUEL RATIO (A/F) SENSOR 1 CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect A/F sensor 1 harness connector and ECM harness connector.
3. Check harness continuity between ECM terminals and A/F sensor 1 terminals as follows.
Refer to Wiring Diagram.

A/F sensor 1 ECM terminal


1 16
2 75
5 35
6 56

Continuity should exist.


4. Check harness continuity between ECM terminals 16, 35, 56, 75 and ground, or A/F sensor 1 terminals 1,
2, 5, 6 and ground.
Refer to Wiring Diagram.

Continuity should not exist.


5. Also check harness for short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit, short to ground or short to power in harness or connectors.
4.CHECK FUEL PRESSURE
1. Release fuel pressure to zero. Refer toEC-456, "Fuel Pressure Check" .
2. Install fuel pressure gauge kit [SST (J-44321)] and check fuel pressure. Refer toEC-456, "Fuel Pressure
Check".

At idling: Approximately 350 kPa (3.57 kg/cm2, 51 psi)


OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
5.DETECT MALFUNCTIONING PART
Revision: October 2008 EC-178 2009 Frontier
P0172 FUEL INJECTION SYSTEM FUNCTION
< COMPONENT DIAGNOSIS > [QR25DE]
Check the following.
• Fuel pump and circuit (Refer to EC-381.) A
• Fuel pressure regulator (Refer toEC-456, "Fuel Pressure Check" .)

>> Repair or replace. EC


6.CHECK MASS AIR FLOW SENSOR
With CONSULT-III C
1. Install all removed parts.
2. Check “MASS AIR FLOW” in “DATA MONITOR” mode with CONSULT-III.
D
At idling : 1.0- 4.0 g·m/sec
At 2,500 rpm : 4.0 - 12.0 g·m/sec

With GST E
1. Install all removed parts.
2. Check mass air flow sensor signal in SERVICE $01 with GST.
F
At idling : 1.0 - 4.0 g·m/sec
At 2,500 rpm : 4.0 - 12.0 g·m/sec
OK or NG G
OK >> GO TO 7.
NG >> Check connectors for rusted terminals or loose connections in the mass air flow sensor circuit or
grounds. Refer to EC-107, "Component Description". H
7.CHECK FUNCTION OF FUEL INJECTOR
With CONSULT-III I
1. Start engine.
2. Perform “POWER BALANCE” in “ACTIVE TEST” mode with CONSULT-III.
3. Make sure that each circuit produces a momentary engine speed drop.
J

Without CONSULT-III
1. Start engine.
K
2. Listen to each fuel injector operating sound.

Clicking noise should be heard.


L

N
PBIB1986E

OK or NG
O
OK >> GO TO 8.
NG >> Perform trouble diagnosis for EC-378.
8.CHECK FUEL INJECTOR P
1. Remove fuel injector assembly. Refer to EM-38, "Removal and Installation".
Keep fuel hose and all fuel injectors connected to fuel injector gallery.
2. Confirm that the engine is cooled down and there are no fire hazards near the vehicle.
3. Disconnect all fuel injector harness connectors.
4. Disconnect all ignition coil harness connectors.
5. Prepare pans or saucers under each fuel injector.
6. Crank engine for about 3 seconds.

Revision: October 2008 EC-179 2009 Frontier


P0172 FUEL INJECTION SYSTEM FUNCTION
< COMPONENT DIAGNOSIS > [QR25DE]
Check that fuel does not drip from fuel injector.
OK or NG
OK (Does not drip.)>>GO TO 9.
NG (Drips.)>>Replace the fuel injectors from which fuel is dripping. Always replace O-ring with new one.
9.CHECK INTERMITTENT INCIDENT
Perform GI-49, "Intermittent Incident".

>> INSPECTION END

Revision: October 2008 EC-180 2009 Frontier


P0181 FTT SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
P0181 FTT SENSOR
A
Component Description INFOID:0000000004053405

The fuel tank temperature sensor is used to detect the fuel tempera- EC
ture inside the fuel tank. The sensor modifies a voltage signal from
the ECM. The modified signal returns to the ECM as the fuel temper-
ature input. The sensor uses a thermistor which is sensitive to the
change in temperature. The electrical resistance of the thermistor C
decreases as temperature increases.

BBIA0545E E

<Reference data>
F
Fluid temperature Voltage* Resistance
[°C (°F)] (V) (kΩ)
20 (68) 3.5 2.3 - 2.7 G
50 (122) 2.2 0.79 - 0.90
*: This data is reference value and is measured between ECM terminal 107 (Fuel
tank temperature sensor) and ground. H
CAUTION:
Never use ECM ground terminals when measuring input/output SEF012P

voltage. Doing so may result in damage to the ECM's transistor. I


Use a ground other than ECM terminals, such as the ground.
On Board Diagnosis Logic INFOID:0000000004053406

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Rationally incorrect voltage from the sensor is K
Fuel tank temperature • Harness or connectors
P0181 sent to ECM, compared with the voltage signals
sensor circuit range/per- (The sensor circuit is open or shorted)
0181 from engine coolant temperature sensor and in-
formance • Fuel tank temperature sensor
take air temperature sensor.
L
DTC Confirmation Procedure INFOID:0000000004053407

NOTE: M
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
N
WITH CONSULT-III
1. Turn ignition switch ON and wait at least 10 seconds.
2. Check 1st trip DTC.
If 1st trip DTC detected, go to EC-182, "Diagnosis Procedure". O
If 1st trip DTC detected, go to following step.
Select “DATA MONITOR” mode with CONSULT-III.
3. Check “COOLAN TEMP/S” value. P
If the “COOLAN TEMP/S” is less than 60°C (140°F), the result will be OK.
If the “COOLAN TEMP/S” is above 60°C (140°F), go to the following steps.
4. Cool engine down until “COOLAN TEMP/S” is less than 60°C (140°F).
5. Wait at least 10 seconds.
6. Check 1st trip DTC.
7. If 1st trip DTC is detected, go to EC-182, "Diagnosis Procedure".

WITH GST
Revision: October 2008 EC-181 2009 Frontier
P0181 FTT SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
Follow the procedure “WITH CONSULT-III” above.
Diagnosis Procedure INFOID:0000000004053408

1.CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten two ground screws on the body. Refer to EC-91, "Ground Inspection".

BBIA0614E

OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2.CHECK COMBINATION METER FUNCTION
Refer to MWI-3, "Work Flow".
OK or NG
OK >> GO TO 3.
NG >> Go to MWI-33, "Component Inspection".
3.CHECK FUEL TANK TEMPERATURE SENSOR POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect “fuel level sensor unit and fuel pump” harness con-
nector.
3. Turn ignition switch ON.

BBIA0545E

4. Check voltage between “fuel level sensor unit and fuel pump”
terminal 4 and ground with CONSULT-III or tester.

Voltage: Approximately 5V
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

PBIB0932E

4.DETECT MALFUNCTIONING PART


Check the following.
• Harness connectors E41, C1
• Harness for open or short between ECM and “fuel level sensor unit and fuel pump”

Revision: October 2008 EC-182 2009 Frontier


P0181 FTT SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
>> Repair harness or connector.
5.CHECK FUEL TANK TEMPERATURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT A

1. Turn ignition switch OFF.


2. Disconnect combination meter harness connector.
EC
3. Check harness continuity between “fuel level sensor unit and fuel pump” terminal 2 and combination
meter terminal 9. Refer to Wiring Diagram.

Continuity should exist. C


4. Also check harness for short to ground and short to power.
OK or NG
D
OK >> GO TO 7.
NG >> GO TO 6.
6.DETECT MALFUNCTIONING PART E
Check the following.
• Harness connectors E41, C1
• Harness connectors E152, M31 F
• Harness for open or short between “fuel level sensor unit and fuel pump” and combination meter

>> Repair open circuit, short to ground or short to power in harness or connector. G
7.CHECK FUEL TANK TEMPERATURE SENSOR
Refer to EC-183, "Component Inspection".
H
OK or NG
OK >> GO TO 8.
NG >> Replace “fuel level sensor unit and fuel pump”.
I
8.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".
J
>> INSPECTION END
Component Inspection INFOID:0000000004053409
K

FUEL TANK TEMPERATURE SENSOR


1. Remove fuel level sensor unit. L
2. Check resistance between “fuel level sensor unit and fuel pump”
terminals 2 and 4 by heating with hot water or heat gun as
shown in the figure. M

Temperature [°C (°F)] Resistance (kΩ


20 (68) 2.3 - 2.7 N
50 (122) 0.79 - 0.90

O
PBIB2663E

Revision: October 2008 EC-183 2009 Frontier


P0182, P0183 FTT SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
P0182, P0183 FTT SENSOR
Component Description INFOID:0000000004053410

The fuel tank temperature sensor is used to detect the fuel tempera-
ture inside the fuel tank. The sensor modifies a voltage signal from
the ECM. The modified signal returns to the ECM as the fuel temper-
ature input. The sensor uses a thermistor which is sensitive to the
change in temperature. The electrical resistance of the thermistor
decreases as temperature increases.

BBIA0545E

<Reference data>

Fluid temperature Voltage* Resistance


[°C (°F)] (V) (kΩ)
20 (68) 3.5 2.3 - 2.7
50 (122) 2.2 0.79 - 0.90
*: This data is reference value and is measured between ECM terminal 107 (Fuel
tank temperature sensor) and ground.
CAUTION:
Never use ECM ground terminals when measuring input/output SEF012P

voltage. Doing so may result in damage to the ECM's transistor.


Use a ground other than ECM terminals, such as the ground.
On Board Diagnosis Logic INFOID:0000000004053411

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0182 Fuel tank temperature An excessively low voltage from the sensor is
0182 sensor circuit low input sent to ECM. • Harness or connectors
(The sensor circuit is open or shorted.)
P0183 Fuel tank temperature An excessively high voltage from the sensor is • Fuel tank temperature sensor
0183 sensor circuit high input sent to ECM.

DTC Confirmation Procedure INFOID:0000000004053412

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.

WITH CONSULT-III
1. Turn ignition switch ON and wait at least 5 seconds.
2. Check 1st trip DTC.
3. If 1st trip DTC is detected, go to EC-184, "Diagnosis Procedure".

WITH GST
Follow the procedure “WITH CONSULT-III” above.
Diagnosis Procedure INFOID:0000000004053413

1.CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.

Revision: October 2008 EC-184 2009 Frontier


P0182, P0183 FTT SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
2. Loosen and retighten two ground screws on the body. Refer to EC-91, "Ground Inspection".
A

EC

BBIA0614E

OK or NG D
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2.CHECK COMBINATION METER FUNCTION E

Refer toMWI-3, "Work Flow" .


OK or NG F
OK >> GO TO 3.
NG >> Go to MWI-33, "Component Inspection".
3.CHECK FUEL TANK TEMPERATURE SENSOR POWER SUPPLY CIRCUIT G
1. Turn ignition switch OFF.
2. Disconnect “fuel level sensor unit and fuel pump” harness con-
nector. H
3. Turn ignition switch ON.

BBIA0545E

K
4. Check voltage between “fuel level sensor unit and fuel pump”
terminal 4 and ground with CONSULT-III or tester.
L
Voltage: Approximately 5V
OK or NG
M
OK >> GO TO 5.
NG >> GO TO 4.

N
PBIB0932E

4.DETECT MALFUNCTIONING PART O


Check the following.
• Harness connectors E41, C1
• Harness for open or short between ECM and “fuel level sensor unit and fuel pump”
P

>> Repair harness or connector.


5.CHECK FUEL TANK TEMPERATURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect combination meter harness connector.

Revision: October 2008 EC-185 2009 Frontier


P0182, P0183 FTT SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
3. Check harness continuity between “fuel level sensor unit and fuel pump” terminal 2 and combination
meter terminal 9. Refer to Wiring Diagram.

Continuity should exist.


4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.
6.DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors E41, C1
• Harness connectors E152, M31
• Harness for open or short between “fuel level sensor unit and fuel pump” and combination meter

>> Repair open circuit, short to ground or short to power in harness or connector.
7.CHECK FUEL TANK TEMPERATURE SENSOR
Refer to EC-186, "Component Inspection".
OK or NG
OK >> GO TO 8.
NG >> Replace “fuel level sensor unit and fuel pump”.
8.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".

>> INSPECTION END


Component Inspection INFOID:0000000004053414

FUEL TANK TEMPERATURE SENSOR


1. Remove fuel level sensor unit.
2. Check resistance between “fuel level sensor unit and fuel pump”
terminals 2 and 4 by heating with hot water or heat gun as
shown in the figure.

Temperature [°C (°F)] Resistance (kΩ


20 (68) 2.3 - 2.7
50 (122) 0.79 - 0.90

PBIB2663E

Revision: October 2008 EC-186 2009 Frontier


P0222, P0223 TP SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
P0222, P0223 TP SENSOR
A
Component Description INFOID:0000000004053415

Electric throttle control actuator consists of throttle control motor, EC


throttle position sensor, etc. The throttle position sensor responds to
the throttle valve movement.
The throttle position sensor has the two sensors. These sensors are
a kind of potentiometers which transform the throttle valve position C
into output voltage, and emit the voltage signal to the ECM. In addi-
tion, these sensors detect the opening and closing speed of the
throttle valve and feed the voltage signals to the ECM. The ECM D
judges the current opening angle of the throttle valve from these sig-
nals and the ECM controls the throttle control motor to make the
throttle valve opening angle properly in response to driving condi-
tion.
PBIB0145E E

On Board Diagnosis Logic INFOID:0000000004053416

F
These self-diagnoses have the one trip detection logic.

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
G
P0222 Throttle position sensor 1 An excessively low voltage from the TP • Harness or connectors
0222 circuit low input sensor 1 is sent to ECM. (The TP sensor 1 circuit is open or shorted.)
(APP sensor 2 circuit is shorted.)
• Electric throttle control actuator H
P0223 Throttle position sensor 1 An excessively high voltage from the TP (TP sensor 1)
0223 circuit high input sensor 1 is sent to ECM. • Accelerator pedal position sensor
(APP sensor 2)
I
FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MIL lights up.
J
Engine operation condition in fail-safe mode
The ECM controls the electric throttle control actuator in regulating the throttle opening in order for the idle position to be within +10
degrees. K
The ECM regulates the opening speed of the throttle valve to be slower than the normal condition.
So, the acceleration will be poor.

DTC Confirmation Procedure INFOID:0000000004053417


L

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at M
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 8V at idle.
N
WITH CONSULT-III
1. Start engine and let it idle for 1 second.
2. Check DTC. O
3. If DTC is detected, go to EC-187, "Diagnosis Procedure".
WITH GST P
Follow the procedure “WITH CONSULT-III” above.
Diagnosis Procedure INFOID:0000000004053418

1.CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.

Revision: October 2008 EC-187 2009 Frontier


P0222, P0223 TP SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
2. Loosen and retighten two ground screws on the body. Refer to EC-91, "Ground Inspection".

BBIA0614E

OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2.CHECK THROTTLE POSITION SENSOR 1 POWER SUPPLY CIRCUIT-I
1. Disconnect electric throttle control actuator harness connector.
2. Turn ignition switch ON.

BBIA0616E

3. Check voltage between electric throttle control actuator terminal


2 and ground with CONSULT-III or tester.

Voltage: Approximately 5V
OK or NG
OK >> GO TO 7.
NG >> GO TO 3.

PBIB2604E

3.CHECK THROTTLE POSITION SENSOR 1 POWER SUPPLY CIRCUIT-II


1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between electric throttle control actuator terminal 2 and ECM terminal 47.
Refer to Wiring Diagram.

Continuity should exist.


OK or NG
OK >> GO TO 4.
NG >> Repair open circuit.
4.CHECK THROTTLE POSITION SENSOR 1 POWER SUPPLY CIRCUIT-III
Check harness for short to power and short to ground, between the following terminals.

ECM terminal Sensor terminal


47 Electric throttle control actuator terminal 2
91 APP sensor terminal 1

Revision: October 2008 EC-188 2009 Frontier


P0222, P0223 TP SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
OK or NG
OK >> GO TO 5. A
NG >> Repair short to ground or short to power in harness or connectors.
5.CHECK APP SENSOR
EC
Refer to EC-357, "Component Inspection".
OK or NG
OK >> GO TO 11. C
NG >> GO TO 6.
6.REPLACE ACCELERATOR PEDAL ASSEMBLY
1. Replace accelerator pedal assembly. D
2. Perform EC-24, "Accelerator Pedal Released Position Learning".
3. Perform EC-24, "Throttle Valve Closed Position Learning".
4. Perform EC-24, "Idle Air Volume Learning". E

>> INSPECTION END


7.CHECK THROTTLE POSITION SENSOR 1 GROUND CIRCUIT FOR OPEN AND SHORT F

1. Turn ignition switch OFF.


2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 66 and electric throttle control actuator terminal 4. G
Refer to Wiring Diagram.

Continuity should exist. H


4. Also check harness for short to ground and short to power.
OK or NG
I
OK >> GO TO 8.
NG >> Repair open circuit, short to ground or short to power in harness or connectors.
8.CHECK THROTTLE POSITION SENSOR 1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT J
1. Check harness continuity between ECM terminal 50 and electric throttle control actuator terminal 1.
Refer to Wiring Diagram.
K
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG L
OK >> GO TO 9.
NG >> Repair open circuit, short to ground or short to power in harness or connectors.
M
9.CHECK THROTTLE POSITION SENSOR
Refer to EC-190, "Component Inspection".
OK or NG N
OK >> GO TO 11.
NG >> GO TO 10.
10.REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR O
1. Replace the electric throttle control actuator.
2. Perform EC-24, "Throttle Valve Closed Position Learning".
3. Perform EC-24, "Idle Air Volume Learning". P

>> INSPECTION END


11.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".

Revision: October 2008 EC-189 2009 Frontier


P0222, P0223 TP SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
>> INSPECTION END
Component Inspection INFOID:0000000004053419

THROTTLE POSITION SENSOR


1. Reconnect all harness connectors disconnected.
2. Perform EC-24, "Throttle Valve Closed Position Learning".
3. Turn ignition switch ON.
4. Set shift lever to D (A/T) or 1st (M/T) position.
5. Check voltage between ECM terminals 50 (TP sensor 1 signal),
69 (TP sensor 2 signal) and ground under the following condi-
tions.

Terminal Accelerator pedal Voltage

50 Fully released More than 0.36V


(Throttle position sensor 1) Fully depressed Less than 4.75V

69 Fully released Less than 4.75V


(Throttle position sensor 2) Fully depressed More than 0.36V
PBIB1060E
6. If NG, replace electric throttle control actuator and go to the next
step.
7. Perform EC-24, "Throttle Valve Closed Position Learning".
8. Perform EC-24, "Idle Air Volume Learning".

Revision: October 2008 EC-190 2009 Frontier


P0300, P0301, P0302, P0303, P0304 MISFIRE
< COMPONENT DIAGNOSIS > [QR25DE]
P0300, P0301, P0302, P0303, P0304 MISFIRE
A
On Board Diagnosis Logic INFOID:0000000004053420

When a misfire occurs, engine speed will fluctuate. If the engine speed fluctuates enough to cause the crank- EC
shaft position (CKP) sensor (POS) signal to vary, ECM can determine that a misfire is occurring.

Sensor Input Signal to ECM ECM function


C
Crankshaft position sensor (POS) Engine speed On board diagnosis of misfire
The misfire detection logic consists of the following two conditions.
1. One Trip Detection Logic (Three Way Catalyst Damage) D
On the first trip that a misfire condition occurs that can damage the three way catalyst (TWC) due to over-
heating, the MIL will blink.
When a misfire condition occurs, the ECM monitors the CKP sensor (POS) signal every 200 engine revo-
E
lutions for a change.
When the misfire condition decreases to a level that will not damage the TWC, the MIL will turn off.
If another misfire condition occurs that can damage the TWC on a second trip, the MIL will blink.
When the misfire condition decreases to a level that will not damage the TWC, the MIL will remain on. F
If another misfire condition occurs that can damage the TWC, the MIL will begin to blink again.
2. Two Trip Detection Logic (Exhaust quality deterioration)
For misfire conditions that will not damage the TWC (but will affect vehicle emissions), the MIL will only G
light when the misfire is detected on a second trip. During this condition, the ECM monitors the CKP sen-
sor signal every 1,000 engine revolutions.
A misfire malfunction can be detected in any one cylinder or in multiple cylinders.
H

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0300 I
Multiple cylinder misfires detected Multiple cylinder misfire. • Improper spark plug
0300
• Insufficient compression
P0301 • Incorrect fuel pressure
No.1 cylinder misfire detected No. 1 cylinder misfires.
0301 • The fuel injector circuit is open or shorted
J
• Fuel injector
P0302
No. 2 cylinder misfire detected No. 2 cylinder misfires. • Intake air leak
0302
• The ignition signal circuit is open or shorted
P0303 • Lack of fuel K
No. 3 cylinder misfire detected No. 3 cylinder misfires.
0303 • Drive plate or flywheel
• Air fuel ratio (A/F) sensor 1
P0304
No. 4 cylinder misfire detected No. 4 cylinder misfires. • Incorrect PCV hose connection
0304
L
DTC Confirmation Procedure INFOID:0000000004053421

CAUTION: M
Always drive vehicle in safe manner according to traffic conditions and obey all traffic laws when driv-
ing.
NOTE:
N
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-III O
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Restart engine and let it idle for about 15 minutes. P
4. Check 1st trip DTC.
5. If 1st trip DTC is detected, go to EC-192, "Diagnosis Procedure".
NOTE:
If 1st trip DTC is not detected during above procedure, performing the following procedure is advised.
a. Turn ignition switch OFF and wait at least 10 seconds.

Revision: October 2008 EC-191 2009 Frontier


P0300, P0301, P0302, P0303, P0304 MISFIRE
< COMPONENT DIAGNOSIS > [QR25DE]
b. Start engine and drive the vehicle under similar conditions to (1st trip) Freeze Frame Data for a certain
time. Refer to the table below.
Hold the accelerator pedal as steady as possible.

Similar conditions to (1st trip) Freeze Frame Data mean that the following conditions should be satisfied at
the same time.

Engine speed Engine speed in the freeze frame data ± 400 rpm
Vehicle speed Vehicle speed in the feaze frame data ± 10 km/h (6 MPH)
When the freeze frame data shows lower than 70 °C (158 °F),
Engine coolant temperature (T) T should be lower than 70 °C (158 °F).
condition When the freeze frame data shows higher than or equal to 70 °C (158 °F),
T should be higher than or equal to 70 °C (158 °F).

Driving time varies according to the engine speed in the freeze frame data.

Engine speed Time


Around 1,000 rpm Approximately 10 minutes
Around 2,000 rpm Approximately 5 minutes
More than 3,000 rpm Approximately 3.5 minutes

WITH GST
Follow the procedure “WITH CONSULT-III” above.
Diagnosis Procedure INFOID:0000000004053422

1.CHECK FOR INTAKE AIR LEAK AND PCV HOSE


1. Start engine and run it at idle speed.
2. Listen for the sound of the intake air leak.
3. Check PCV hose connection.
OK or NG
OK >> GO TO 2.
NG >> Discover air leak location and repair.
2.CHECK FOR EXHAUST SYSTEM CLOGGING
Stop engine and visually check exhaust tube, three way catalyst and muffler for dents.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace it.
3.PERFORM POWER BALANCE TEST
With CONSULT-III
1. Perform “POWER BALANCE” in “ACTIVE TEST” mode.
2. Is there any cylinder which does not produce a momentary engine speed drop?

Without CONSULT-III

Revision: October 2008 EC-192 2009 Frontier


P0300, P0301, P0302, P0303, P0304 MISFIRE
< COMPONENT DIAGNOSIS > [QR25DE]
When disconnecting each fuel injector harness connector one at a
time, is there any cylinder which does not produce a momentary A
engine speed drop?

EC

BBIA0604E

D
Yes or No
Yes >> GO TO 4.
No >> GO TO 9. E
4.CHECK FUNCTION OF FUEL INJECTOR
Does each fuel injector make an operating sound at idle? F
Yes or No
Yes >> GO TO 5.
No >> Check fuel injector(s) and circuit(s). G

PBIB1986E I
5.CHECK FUNCTION OF IGNITION COIL-I
CAUTION:
Never the following procedure in a place with no combusyible objects and good ventilation. J
1. Turn ignition switch OFF.
2. Remove fuel pump fuse in IPDM E/R to release fuel pressure.
NOTE: K
Do not use CONSULT-III to release fuel pressure, or fuel pres-
sure applies again during the following procedure.
3. Start engine.
L
4. After engine stalls, crank it two or three times to release all fuel
pressure.
5. Turn ignition switch OFF.
6. Remove all ignition coil harness connectors to avoid the electri- M
cal discharge from the ignition coils.
7. Remove ignition coil and spark plug of the cylinder to be
BBIA0534E
checked.
N
8. Crank engine for 5 seconds or more to remove combustion gas in the cylinder.
9. Connect spark plug and harness connector to ignition coil.
10. Fix ignition coil using a rope etc. with gap of 13 - 17 mm
between the edge of the spark plug and grounded metal portion O
as shown in the figure.
11. Crank engine for about three seconds, and check whether spark
is generated between the spark plug and the grounded metal P
portion.

Spark should be generated.


CAUTION:

PBIB2325E

Revision: October 2008 EC-193 2009 Frontier


P0300, P0301, P0302, P0303, P0304 MISFIRE
< COMPONENT DIAGNOSIS > [QR25DE]
• Never place the spark plug and the ignition coil within 50 cm (19.7 in) each other. Be careful not
to get an electrical shock while checking, because the electrical discharge voltage becomes 20
kV or more.
• It might damage the ignition coil if the gap of more than 17 mm is made.
NOTE:
When the gap is less than 13 mm, a spark might be generated even if the coil is malfunctioning.
OK or NG
OK >> GO TO 9.
NG >> GO TO 6.
6.CHECK FUNCTION OF IGNITION COIL-II
1. Turn ignition switch OFF.
2. Disconnect spark plug and connect a non-malfunctioning spark plug.
3. Crank engine for about 3 seconds, and recheck whether spark is generated between the spark plug and
the grounded metal portion.

Spark should be generated.


OK or NG
OK >> GO TO 7.
NG >> Check ignition coil, power transistor and their circuits.
7.CHECK SPARK PLUG
Check the initial spark plug for fouling, etc.
OK or NG
OK >> Replace spark plug(s) with standard type one(s).
NG >> 1. Repair or clean spark plug.
2. GO TO 8.

SEF156I

8.CHECK FUNCTION OF IGNITION COIL-III


1. Reconnect the initial spark plugs.
2. Crank engine for about 3 seconds, and recheck whether spark is generated between the spark plug and
the grounded portion.

Spark should be generated.


OK or NG
OK >> INSPECTION END
NG >> Replace spark plug(s) with standard type one(s). For spark plug type.
9.CHECK COMPRESSION PRESSURE
Check compression pressure.
Refer to EM-23, "Compression Pressure".
OK or NG
OK >> GO TO 10.
NG >> Check pistons, piston rings, valves, valve seats and cylinder head gaskets.
10.CHECK FUEL PRESSURE
1. Install all removed parts.
2. Release fuel pressure to zero. Refer to EC-456, "Fuel Pressure Check".
3. Install fuel pressure gauge kit [SST (J-44321)] and check fuel pressure. Refer to EC-456, "Fuel Pressure
Check".

Revision: October 2008 EC-194 2009 Frontier


P0300, P0301, P0302, P0303, P0304 MISFIRE
< COMPONENT DIAGNOSIS > [QR25DE]

At idle: Approximately 350 kPa (3.57 kg/cm2, 51 psi) A


OK or NG
OK >> GO TO 12.
EC
NG >> GO TO 11.
11.DETECT MALFUNCTIONING PART
Check the following. C
• Fuel pump and circuit.
• Fuel pressure regulator (Refer to EC-456, "Fuel Pressure Check".)
• Fuel lines
D
• Fuel filter for clogging

>> Repair or replace. E


12.CHECK IGNITION TIMING
Check the following items. Refer to EC-19, "Basic Inspection".
F
Items Specifications
A/T: 700 ± 50 rpm (in P or N position)
Target idle speed G
M/T: 625 ± 50 rpm (in Neutral position)
A/T: 15 ± 5° BTDC (in P or N position)
Ignition timing
M/T: 15 ± 5° BTDC (in Neutral position)
H
OK or NG
OK >> GO TO 13.
NG >> Follow the EC-19, "Basic Inspection".
I
13.CHECK A/F SENSOR 1 INPUT SIGNAL CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector and A/F sensor 1 harness J
connector.
3. Check harness continuity between the following terminals. Refer
to Wiring Diagram.
K

A/F sensor 1 terminal ECM terminal


1 16 L
2 75
5 35
BBIA0617E M
6 56

Continuity should exist.


N
4. Check harness continuity between ECM terminals 16, 35, 56, 75 or A/F sensor 1 terminals 1, 2, 5, 6 and
ground. Refer to Wiring Diagram.
O
Continuity should not exist.
5. Also check harness for short to power.
OK or NG P
OK >> GO TO 14.
NG >> Repair open circuit, short to ground or short to power in harness or connectors.
14.CHECK A/F SENSOR 1 HEATER
Refer to EC-100, "Component Inspection".
OK or NG
OK >> GO TO 15.
Revision: October 2008 EC-195 2009 Frontier
P0300, P0301, P0302, P0303, P0304 MISFIRE
< COMPONENT DIAGNOSIS > [QR25DE]
NG >> Replace A/F sensor 1.
15.CHECK MASS AIR FLOW SENSOR
With CONSULT-III
Check “MASS AIR FLOW” in “DATA MONITOR” mode with CONSULT-III.

At idling : 1.0 - 4.0 g·m/sec


At 2,500 rpm : 4.0 - 12.0 g·m/sec

With GST
Check mass air flow sensor signal in SERVICE $01 with GST.

At idling : 1.0 - 4.0 g·m/sec


At 2,500 rpm : 4.0 - 12.0 g·m/sec
OK or NG
OK >> GO TO 16.
NG >> Check connectors for rusted terminals or loose connections in the mass air flow sensor circuit or
grounds.Refer to EC-107.
16.CHECK SYMPTOM MATRIX CHART
Check items on the rough idle symptom in EC-445, "Symptom Matrix Chart".
OK or NG
OK >> GO TO 17.
NG >> Repair or replace.
17.ERASE THE 1ST TRIP DTC
Some tests may cause a 1st trip DTC to be set.
Erase the 1st trip DTC from the ECM memory after performing the tests. Refer to EC-427, "DTC Index".

>> GO TO 18.
18.CHECK INTERMITTENT INCIDENT
Perform GI-49, "Intermittent Incident".

>> INSPECTION END

Revision: October 2008 EC-196 2009 Frontier


P0327, P0328 KS
< COMPONENT DIAGNOSIS > [QR25DE]
P0327, P0328 KS
A
Component Description INFOID:0000000004053423

The knock sensor is attached to the cylinder block. It senses engine EC


knocking using a piezoelectric element. A knocking vibration from
the cylinder block is sensed as vibrational pressure. This pressure is
converted into a voltage signal and sent to the ECM.
C

BBIA0618E E
On Board Diagnosis Logic INFOID:0000000004053424

The MIL will not light up for these self-diagnoses. F

DTC No. Trouble Diagnosis Name DTC Detected Condition Possible Cause
P0327 Knock sensor circuit low An excessively low voltage from the sensor is G
0327 input sent to ECM. • Harness or connectors
(The sensor circuit is open or shorted.)
P0328 Knock sensor circuit high An excessively high voltage from the sensor is • Knock sensor
0328 input sent to ECM. H
DTC Confirmation Procedure INFOID:0000000004053425

NOTE: I
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
J
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
WITH CONSULT-III
1. Start engine and run it for at least 5 seconds at idle speed. K
2. Check 1st trip DTC.
3. If 1st trip DTC is detected, go to EC-197, "Diagnosis Procedure".
L
WITH GST
Follow the procedure “WITH CONSULT-III” above.
Diagnosis Procedure INFOID:0000000004053426 M

1.CHECK KNOCK SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-I
1. Turn ignition switch OFF. N
2. Disconnect ECM harness connector.
3. Check resistance between ECM terminal 15 and ground. Refer to Wiring Diagram.
NOTE: O
It is necessary to use an ohmmeter which can measure more than 10 MΩ.

Resistance: Approximately 532 - 588 kΩ [at 20°C (68°F)] P


4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> GO TO 2.
2.CHECK KNOCK SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-II

Revision: October 2008 EC-197 2009 Frontier


P0327, P0328 KS
< COMPONENT DIAGNOSIS > [QR25DE]
1. Disconnect knock sensor harness connector.
2. Check harness continuity between ECM terminal 15 and knock
sensor terminal 1.
Refer to Wiring Diagram.

Continuity should exist.


3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit, short to ground or short to power in BBIA0618E
harness or connectors.
3.CHECK KNOCK SENSOR
Refer to EC-199, "Component Inspection".
OK or NG
OK >> GO TO 4.
NG >> Replace knock sensor.
4.CHECK GROUND CONNECTIONS
Loosen and retighten two ground screws on the body.
Refer to EC-91, "Ground Inspection".

BBIA0614E

OK or NG
OK >> GO TO 5.
NG >> Repair or replace ground connections.
5.CHECK KNOCK SENSOR SHIELD CIRCUIT FOR OPEN AND SHORT
1. Disconnect knock sensor harness connector.
2. Check harness continuity between knock sensor terminal 2 and ground. Refer to Wiring Diagram.

Continuity should exist.


OK or NG
OK >> GO TO 6.
NG >> GO TO 7.
6.DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors F14, E5
• Harness for open or short between knock sensor and ground

>> Repair open circuit or short power in harness or connectors.


7.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".

>> INSPECTION END

Revision: October 2008 EC-198 2009 Frontier


P0327, P0328 KS
< COMPONENT DIAGNOSIS > [QR25DE]
Component Inspection INFOID:0000000004053427

A
KNOCK SENSOR
Check resistance between knock sensor terminal 1 and ground.
NOTE: EC
It is necessary to use an ohmmeter which can measure more
than 10 MΩ.
C
Resistance: Approximately 532 - 588kΩ [at 20°C (68°F)]
CAUTION:
Never use any knock sensors that have been dropped or physi- D
cally damaged. Use only new ones.

SEF227W
E

Revision: October 2008 EC-199 2009 Frontier


P0335 CKP SENSOR (POS)
< COMPONENT DIAGNOSIS > [QR25DE]
P0335 CKP SENSOR (POS)
Component Description INFOID:0000000004053428

The crankshaft position sensor (POS) is located on the cylinder


block rear housing facing the gear teeth (cogs) of the signal plate at
the end of the crankshaft. It detects the fluctuation of the engine rev-
olution.
The sensor consists of a permanent magnet and Hall IC.
When the engine is running, the high and low parts of the teeth
cause the gap with the sensor to change.
The changing gap causes the magnetic field near the sensor to
change.
Due to the changing magnetic field, the voltage from the sensor
changes.
PBIB0562E
The ECM receives the voltage signal and detects the fluctuation of
the engine revolution.
ECM receives the signals as shown in the figure.

PBIB2382E

On Board Diagnosis Logic INFOID:0000000004053429

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• The crankshaft position sensor (POS) signal
is not detected by the ECM during the first
few seconds of engine cranking.
• Harness or connectors
• The proper pulse signal from the crankshaft
P0335 Crankshaft position sen- (The sensor circuit is open or shorted)
position sensor (POS) is not sent to ECM
0335 sor (POS) circuit • Crankshaft position sensor (POS)
while the engine is running.
• Signal plate
• The crankshaft position sensor (POS) signal
is not in the normal pattern during engine run-
ning.

DTC Confirmation Procedure INFOID:0000000004053430

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10.5V with igni-
tion switch ON.
WITH CONSULT-III
1. Crank engine for at least 2 seconds and run it for at least 5 seconds at idle speed.
2. Check 1st trip DTC.
3. If 1st trip DTC is detected, go to EC-201, "Diagnosis Procedure".
If 1st trip DTC is not detected, go to next step.
4. Maintaining engine speed at more than 800 rpm for at least 5 seconds.
5. Check 1st trip DTC.
6. If 1st trip DTC is detected, go to EC-201, "Diagnosis Procedure".
Revision: October 2008 EC-200 2009 Frontier
P0335 CKP SENSOR (POS)
< COMPONENT DIAGNOSIS > [QR25DE]
WITH GST
Follow the procedure “WITH CONSULT-III” above. A

Diagnosis Procedure INFOID:0000000004053431

EC
1.CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten two ground screws on the body. Refer to EC-91, "Ground Inspection". C

BBIA0614E
F
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
G
2.CHECK CRANKSHAFT POSITION (CKP) SENSOR (POS) POWER SUPPLY CIRCUIT
1. Disconnect crankshaft position (CKP) sensor (POS) harness
connector. H
2. Turn ignition switch ON.

BBIA0619E
K
3. Check voltage between CKP sensor (POS) terminal 1 and
ground with CONSULT-III or tester.
L
Voltage: Battery voltage
OK or NG
M
OK >> GO TO 4.
NG >> GO TO 3.

N
PBIB0664E

3.DETECT MALFUNCTIONING PART O


Check the following.
• Harness connectors E2, F32
• Harness for open or short between crankshaft position sensor (POS) and ECM P
• Harness for open or short between crankshaft position sensor (POS) and IPDM E/R

>> Repair open circuit, short to ground or short to power in harness or connectors.
4.CHECK CKP (POS) GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Check harness continuity between CKP sensor (POS) terminal 3 and ground.

Revision: October 2008 EC-201 2009 Frontier


P0335 CKP SENSOR (POS)
< COMPONENT DIAGNOSIS > [QR25DE]
Refer to Wiring Diagram.

Continuity should exist.


3. Also check harness for short to power.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
5.DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors E2, F32
• Harness for open or short between crankshaft position sensor (POS) and ground.

>> Repair open circuit or short to power in harness or connectors.


6.CHECK CKP SENSOR (POS) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 13 and CKP sensor (POS) terminal 2.
Refer to Wiring Diagram.

Continuity should exist.


3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> Repair open circuit, short to ground or short to power in harness or connectors.
7.CHECK CRANKSHAFT POSITION SENSOR (POS)
Refer to EC-202, "Component Inspection".
OK or NG
OK >> GO TO 8.
NG >> Replace crankshaft position sensor (POS).
8.CHECK GEAR TOOTH
Visually check for chipping signal plate gear tooth.
OK or NG
OK >> GO TO 9.
NG >> Replace the signal plate.
9.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".

>> INSPECTION END


Component Inspection INFOID:0000000004053432

CRANKSHAFT POSITION SENSOR (POS)


1. Loosen the fixing bolt of the sensor.
2. Disconnect crankshaft position sensor (POS) harness connector.
3. Remove the sensor.

Revision: October 2008 EC-202 2009 Frontier


P0335 CKP SENSOR (POS)
< COMPONENT DIAGNOSIS > [QR25DE]
4. Visually check the sensor for chipping.
A

EC

PBIB0563E

D
5. Check resistance as shown in the figure.

Terminal No. (Polarity) Resistance Ω [at 25°C (77°F)] E


1 (+) - 2 (-)
1 (+) - 3 (-) Except 0 or ∞
F
2 (+) - 3 (-)
6. If NG, replace crankshaft position sensor (POS).
G
PBIB0564E

Revision: October 2008 EC-203 2009 Frontier


P0340 CMP SENSOR (PHASE)
< COMPONENT DIAGNOSIS > [QR25DE]
P0340 CMP SENSOR (PHASE)
Component Description INFOID:0000000004053433

The camshaft position sensor (PHASE) senses the retraction with


camshaft (intake) to identify a particular cylinder. The camshaft posi-
tion sensor (PHASE) senses the piston position.
When the crankshaft position sensor (POS) system becomes inoper-
ative, the camshaft position sensor (PHASE) provides various con-
trols of engine parts instead, utilizing timing of cylinder identification
signals.
The sensor consists of a permanent magnet and Hall IC.
When engine is running, the high and low parts of the teeth cause
the gap with the sensor to change.
The changing gap causes the magnetic field near the sensor to
PBIB0562E
change.
Due to the changing magnetic field, the voltage from the sensor changes.
ECM receives the signals as shown in the figure.

PBIB2382E

On Board Diagnosis Logic INFOID:0000000004053434

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
(The sensor circuit is open or shorted)
• The cylinder No. signal is not sent to ECM for
• Camshaft position sensor (PHASE)
the first few seconds during engine cranking.
• Camshaft (Intake)
P0340 Camshaft position sen- • The cylinder No. signal is not set to ECM dur-
• Starter motor (Refer to STR-35, "Remov-
0340 sor (PHASE) circuit ing engine running.
al and Installation (QR25DE)".)
• The cylinder No. signal is not in the normal
• Starting system circuit (Refer to STR-8,
pattern during engine running.
"A/T : System Diagram".)
• Dead (Weak) battery

DTC Confirmation Procedure INFOID:0000000004053435

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10.5V with igni-
tion switch ON.
WITH CONSULT-III
1. Crank engine for at least 2 seconds and run it for at least 5 seconds at idle speed.
2. Check 1st trip DTC.
3. If 1st trip DTC is detected, go to EC-205, "Diagnosis Procedure".
If 1st trip DTC is not detected, go to next step.
4. Maintaining engine speed at more than 800 rpm for at least 5 seconds.
5. Check 1st trip DTC.
6. If 1st trip DTC is detected, go to EC-205, "Diagnosis Procedure".
Revision: October 2008 EC-204 2009 Frontier
P0340 CMP SENSOR (PHASE)
< COMPONENT DIAGNOSIS > [QR25DE]
WITH GST
Follow the procedure “WITH CONSULT-III” above. A

Diagnosis Procedure INFOID:0000000004053436

EC
1.CHECK STARTING SYSTEM
Turn ignition switch to START position.
C
Does the engine turn over?
Does the starter motor operate?
Yes or No D
Yes >> GO TO 2.
No >> Check starting system. (Refer to STR-5, "Work Flow".)
2.CHECK GROUND CONNECTIONS E

1. Turn ignition switch OFF.


2. Loosen and retighten two ground screws on the body. Refer to EC-91, "Ground Inspection".
F

BBIA0614E
I
OK or NG
OK >> GO TO 3.
NG >> Repair or replace ground connections.
J
3.CHECK CAMSHAFT POSITION (CMP) SENSOR (PHASE) POWER SUPPLY CIRCUIT
1. Disconnect camshaft position (CMP) sensor (PHASE) harness
connector. K
2. Turn ignition switch ON.

BBIA0615E

N
3. Check voltage between CMP sensor (PHASE) terminal 1 and
ground with CONSULT-III or tester.
O
Voltage: Battery voltage
OK or NG
OK >> GO TO 5. P
NG >> GO TO 4.

PBIB0664E

4.DETECT MALFUNCTIONING PART


Revision: October 2008 EC-205 2009 Frontier
P0340 CMP SENSOR (PHASE)
< COMPONENT DIAGNOSIS > [QR25DE]
Check the following.
• Harness connectors E2, F32
• Harness for open or short between camshaft position sensor (PHASE) and ECM
• Harness for open or short between camshaft position sensor (PHASE) and IPDM E/R

>> Repair open circuit, short to ground or short to power in harness or connectors.
5.CHECK CMP SENSOR (PHASE) GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Check harness continuity between CMP sensor (PHASE) terminal 3 and ground.

Continuity should exist.


3. Also check harness for short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.
6.DETECT MALFUNCTIONING PART
Check the following.
• Harness connector E2, F32
• Harness for open or short between CMP sensor (PHASE) and ground.

>> Repair open circuit or short to power in harness or connectors.


7.CHECK CMP SENSOR (PHASE) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 14 and CMP sensor (PHASE) terminal 2.
Refer to Wiring Diagram.

Continuity should exist.


3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> Repair open circuit, short to ground or short to power in harness or connectors.
8.CHECK CAMSHAFT POSITION SENSOR (PHASE)
Refer to EC-207, "Component Inspection".
OK or NG
OK >> GO TO 9.
NG >> Replace camshaft position sensor (PHASE).
9.CHECK CAMSHAFT (INTAKE)
Check the following.
• Accumulation of debris to the signal plate of camshaft rear end
• Chipping signal plate of camshaft rear end
OK or NG
OK >> GO TO 10.
NG >> Remove debris and clean the signal plate of camshaft
rear end or replace camshaft.

PBIB0565E

10.CHECK INTERMITTENT INCIDENT


Refer to GI-49, "Intermittent Incident".

Revision: October 2008 EC-206 2009 Frontier


P0340 CMP SENSOR (PHASE)
< COMPONENT DIAGNOSIS > [QR25DE]
>> INSPECTION END
A
Component Inspection INFOID:0000000004053437

CAMSHAFT POSITION SENSOR (PHASE)


EC
1. Loosen the fixing bolt of the sensor.
2. Disconnect camshaft position sensor (PHASE) harness connector.
3. Remove the sensor. C
4. Visually check the sensor for chipping.

F
PBIB0563E

5. Check resistance as shown in the figure. G

Terminal No. (Polarity) Resistance Ω [at 25°C (77°F)]


H
1 (+) - 2 (-)
1 (+) - 3 (-) Except 0 or ∞
2 (+) - 3 (-) I

PBIB0564E
J

Revision: October 2008 EC-207 2009 Frontier


P0420 THREE WAY CATALYST FUNCTION
< COMPONENT DIAGNOSIS > [QR25DE]
P0420 THREE WAY CATALYST FUNCTION
On Board Diagnosis Logic INFOID:0000000004053438

The ECM monitors the switching frequency ratio of air fuel ratio (A/F)
sensor 1 and heated oxygen sensor 2.
A three way catalyst (manifold) with high oxygen storage capacity
will indicate a low switching frequency of heated oxygen sensor 2.
As oxygen storage capacity decreases, the heated oxygen sensor 2
switching frequency will increase.
When the frequency ratio of air fuel ratio (A/F) sensor 1 and heated
oxygen sensor 2 approaches a specified limit value, the three way
catalyst (manifold) malfunction is diagnosed.

PBIB2377E

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Three way catalyst (manifold)
• Exhaust tube
• Three way catalyst (manifold) does not operate
• Intake air leaks
P0420 Catalyst system efficiency properly.
• Fuel injector
0420 below threshold • Three way catalyst (manifold) does not have
• Fuel injector leaks
enough oxygen storage capacity.
• Spark plug
• Improper ignition timing

DTC Confirmation Procedure INFOID:0000000004053439

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.

With CONSULT-III
TESTING CONDITION:
Do not hold engine speed for more than the specified minutes below.
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-III.
2. Start engine and warm it up to normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no
load.
5. Let engine idle for 1 minute.
6. Make sure that “COOLAN TEMP/S” indicates more than 70°C (158°F).
If not, warm up engine and go to next step when “COOLAN TEMP/S” indication reaches to 70°C (158°F).
7. Open engine hood.
8. Select “DTC & SRT CONFIRMATION” then “SRT WORK SUPPORT” mode with CONSULT-III.
9. Rev engine between 2,500 and 3,500 rpm and hold it for 3 consecutive minutes, then release the acceler-
ator pedal completely.
If “INCMP” of “CATALYST” changed to “CMPLT”, go to step 12.
10. Wait 5 seconds at idle.

11. Rev engine between 2,000 and 3,000 rpm and maintain it until “INCMP” of “CATALYST” changes to
“CMPLT” (It will take approximately 5 minutes).
If not “CMPLT”, stop engine and cool it down to less than 70°C (158°F) and then retest step 1.

12. Select “SELF-DIAG RESULTS” mode with CONSULT-III.


13. Confirm that the 1st trip DTC is not detected.
If the 1st trip DTC is detected, go to EC-209, "Diagnosis Procedure".

Revision: October 2008 EC-208 2009 Frontier


P0420 THREE WAY CATALYST FUNCTION
< COMPONENT DIAGNOSIS > [QR25DE]
Overall Function Check INFOID:0000000004053440

A
Use this procedure to check the overall function of the three way catalyst (Manifold). During this check, a 1st
trip DTC might not be confirmed.
EC
With GST
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds. C
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no
load.
4. Let engine idle for 1 minute. D
5. Open engine hood.
6. Set voltmeter probe between ECM terminal 74 (HO2S2 signal)
and ground. E
7. Keep engine speed at 2,500 rpm constant under no load.
8. Make sure that the voltage does not vary for more than 5 sec-
onds. F
If the voltage fluctuation cycle takes less than 5 seconds, go to
EC-209, "Diagnosis Procedure".
• 1 cycle: 0.6 - 1.0 V → 0 - 0.3 V → 0.6 - 1.0 V
G

PBIB2650E

H
Diagnosis Procedure INFOID:0000000004053441

1.CHECK EXHAUST SYSTEM I


Visually check exhaust tubes and muffler for dents.
OK or NG
OK >> GO TO 2. J
NG >> Repair or replace.
2.CHECK EXHAUST GAS LEAK
1. Start engine and run it at idle. K
2. Listen for an exhaust gas leak before the three way catalyst (manifold).

N
PBIB1216E

OK or NG
OK >> GO TO 3. O
NG >> Repair or replace.
3.CHECK INTAKE AIR LEAK P
Listen for an intake air leak after the mass air flow sensor.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace.
4.CHECK IGNITION TIMING
Check the following items. Refer to EC-19, "Basic Inspection".

Revision: October 2008 EC-209 2009 Frontier


P0420 THREE WAY CATALYST FUNCTION
< COMPONENT DIAGNOSIS > [QR25DE]

Items Specifications
A/T: 700 ± 50 rpm (in P or N position)
Target idle speed
M/T: 625 ± 50 rpm (in Neutral position)
A/T: 15 ± 5° BTDC (in P or N position)
Ignition timing
M/T: 15 ± 5° BTDC (in Neutral position)
OK or NG
OK >> GO TO 5.
NG >> Follow the EC-19, "Basic Inspection".
5.CHECK FUEL INJECTOR
1. Stop engine and then turn ignition switch ON.
2. Check voltage between ECM terminals 22, 23, 41, 42 and
ground with CONSULT-III or tester.

Voltage: Battery voltage


OK or NG
OK >> GO TO 6.
NG >> Perform EC-378, "Diagnosis Procedure".

MBIB0030E

6.CHECK FUNCTION OF IGNITION COIL-I


CAUTION:
Do the following procedure in the place where ventilation is good without the combustible.
1. Turn ignition switch OFF.
2. Remove fuel pump fuse in IPDM E/R to release fuel pressure.
NOTE:
Do not use CONSULT-III to release fuel pressure, or fuel pres-
sure applies again during the following procedure.
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel
pressure.
5. Turn ignition switch OFF.
6. Remove all ignition coil harness connectors to avoid the electri-
cal discharge from the ignition coils.
7. Remove ignition coil and spark plug of the cylinder to be
BBIA0534E
checked.
8. Crank engine for 5 seconds or more to remove combustion gas in the cylinder.
9. Connect spark plug and harness connector to ignition coil.
10. Fix ignition coil using a rope etc. with gap of 13 - 17 mm
between the edge of the spark plug and grounded metal portion
as shown in the figure.
11. Crank engine for about three seconds, and check whether spark
is generated between the spark plug and the grounded metal
portion.

Spark should be generated.


CAUTION:
• Never approach to the spark plug and the ignition coil
within 50cm. Be careful not to get an electrical shock PBIB2325E

while checking, because the electrical discharge voltage


becomes 20kV or more.
• It might cause to damage the ignition coil if the gap of more than 17 mm is taken.
NOTE:
When the gap is less than 13 mm, the spark might be generated even if the coil is malfunctioning.

Revision: October 2008 EC-210 2009 Frontier


P0420 THREE WAY CATALYST FUNCTION
< COMPONENT DIAGNOSIS > [QR25DE]
OK or NG
OK >> GO TO 10. A
NG >> GO TO 7.
7.CHECK FUNCTION OF IGNITION COIL-II
EC
1. Turn ignition switch OFF.
2. Disconnect spark plug and connect a known-good spark plug.
3. Crank engine for about 3 seconds, and recheck whether spark is generated between the spark plug and
the grounded metal portion. C

Spark should be generated.


D
OK or NG
OK >> GO TO 8.
NG >> Check ignition coil, power transistor and their circuits. Refer to EC-385.
E
8.CHECK SPARK PLUG
Check the initial spark plug for fouling, etc.
OK or NG F
OK >> Replace spark plug(s) with standard type one(s).
NG >> 1. Repair or clean spark plug.
2. GO TO 9. G

SEF156I

9.CHECK FUNCTION OF IGNITION COIL-III I

1. Reconnect the initial spark plugs.


2. Crank engine for about 3 seconds, and recheck whether spark is generated between the spark plug and
the grounded portion. J

Spark should be generated.


K
OK or NG
OK >> INSPECTION END
NG >> Replace spark plug(s) with standard type one(s). For spark plug type.
L
10.CHECK FUEL INJECTOR
1. Turn ignition switch OFF.
2. Remove fuel injector assembly. Refer to EM-38, "Removal and Installation". M
Keep fuel hose and all fuel injectors connected to fuel injector gallery.
3. Reconnect all fuel injector harness connectors.
4. Disconnect all ignition coil harness connectors.
N
5. Turn ignition switch ON.
check that fuel does not drip from fuel injector.
OK or NG
O
OK (Does not drip)>>GO TO 11.
NG (Drips)>>Replace the fuel injector(s) from which fuel is dripping.
11.CHECK INTERMITTENT INCIDENT P
PerformGI-49, "Intermittent Incident" .

Trouble is fixed>>INSPECTION END


Trouble is not fixed>>Replace three way catalyst (manifold).

Revision: October 2008 EC-211 2009 Frontier


P0441 EVAP CONTROL SYSTEM
< COMPONENT DIAGNOSIS > [QR25DE]
P0441 EVAP CONTROL SYSTEM
System Description INFOID:0000000004053442

NOTE:
If DTC P0441 is displayed with other DTC such as P2122, P2123 P2127, P2128, P2138, first perform
trouble diagnosis for other DTC.

PBIB3640E

In this evaporative emission (EVAP) control system, purge flow occurs during non-closed throttle conditions.
Purge volume is related to air intake volume. Under normal purge conditions (non-closed throttle), the EVAP
canister purge volume control solenoid valve is open to admit purge flow. Purge flow exposes the EVAP con-
trol system pressure sensor to intake manifold vacuum.
On Board Diagnosis Logic INFOID:0000000004053443

Under normal conditions (non-closed throttle), sensor output voltage indicates if pressure drop and purge flow
are adequate. If not, a malfunction is determined.

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• EVAP canister purge volume control
solenoid valve stuck closed
• EVAP control system pressure sensor
and the circuit
• Loose, disconnected or improper con-
EVAP control system does not operate properly, nection of rubber tube
P0441 EVAP control system in-
EVAP control system has a leak between intake man- • Blocked rubber tube
0441 correct purge flow
ifold and EVAP control system pressure sensor. • Cracked EVAP canister
• EVAP canister purge volume control
solenoid valve circuit
• Accelerator pedal position sensor
• Blocked purge port
• EVAP canister vent control valve

DTC Confirmation Procedure INFOID:0000000004053444

CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Always perform test at a temperature of 5°C (41°F) or more.

WITH CONSULT-III
1. Start engine and warm it up to normal operating temperature.
Revision: October 2008 EC-212 2009 Frontier
P0441 EVAP CONTROL SYSTEM
< COMPONENT DIAGNOSIS > [QR25DE]
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and let it idle for at least 70 seconds. A
4. Select “PURG FLOW P0441” of “EVAPORATIVE SYSTEM” in “DTC WORK SUPPORT” mode with CON-
SULT-III.
5. Touch “START”.
EC
If “COMPLETED” is displayed, go to step 7.
6. When the following conditions are met, “TESTING” will be displayed on the CONSULT-III screen. Main-
tain the conditions continuously until “TESTING” changes to “COMPLETED”. (It will take at least 35 sec-
onds.) C

Selector lever Suitable position


VHCL SPEED SE 32 - 120 km/h (20 - 75 MPH) D
ENG SPEED 500 - 3,800 rpm
B/FUEL SCHDL 1.0 - 10.0 msec
E
COOLAN TEMP/S More than 0°C (32°F)
If TESTING does not change for a long time, retry from step 2.
7. Make sure that “OK” is displayed after touching “SELF-DIAG RESULTS”. If “NG” is displayed, refer to EC- F
213, "Diagnosis Procedure".
Overall Function Check INFOID:0000000004053445
G
Use this procedure to check the overall monitoring function of the EVAP control system purge flow monitoring.
During this check, a 1st trip DTC might not be confirmed.
H
WITH GST
1. Lift up drive wheels.
2. Start engine and warm it up to normal operating temperature.
3. Turn ignition switch OFF, wait at least 10 seconds. I
4. Start engine and wait at least 70 seconds.
5. Set voltmeter probes to ECM terminals 32 (EVAP control sys-
tem pressure sensor signal) and ground. J
6. Check EVAP control system pressure sensor value at idle
speed and note it.
7. Establish and maintain the following conditions for at least 1
minute. K

Air conditioner switch ON


L
Headlamp switch ON
Engine speed Approx. 3,000 rpm PBIB1109E

Shift lever Any position other than P, N or R M


8. Verify that EVAP control system pressure sensor value stays 0.1V less than the value at idle speed (mea-
sured at step 6) for at least 1 second.
9. If NG, go to EC-213, "Diagnosis Procedure". N
Diagnosis Procedure INFOID:0000000004053446

1.CHECK EVAP CANISTER O

1. Turn ignition switch OFF.


2. Check EVAP canister for cracks.
P
OK or NG
OK (With CONSULT-III)>>GO TO 2.
OK (Without CONSULT-III)>>GO TO 3.
NG >> Replace EVAP canister.
2.CHECK PURGE FLOW
With CONSULT-III

Revision: October 2008 EC-213 2009 Frontier


P0441 EVAP CONTROL SYSTEM
< COMPONENT DIAGNOSIS > [QR25DE]
1. Disconnect vacuum hose connected to EVAP canister purge
volume control solenoid valve at EVAP service port and install
vacuum gauge.
2. Start engine and let it idle.
3. Select “PURG VOL CONT/V” in “ACTIVE TEST” mode with
CONSULT-III.
4. Rev engine up to 2,000 rpm.

BBIA0620E

5. Touch “Qd” and “Qu” on CONSULT-III screen to adjust “PURG VOL CONT/V” opening and check vacuum
existence.

PURG VOL CONT/V VACUUM


100% Should exist
0% Should not exist
OK or NG
OK >> GO TO 7.
NG >> GO TO 4.
3.CHECK PURGE FLOW
Without CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
3. Disconnect vacuum hose connected to EVAP canister purge
volume control solenoid valve at EVAP service port and install
vacuum gauge.
4. Start engine and let it idle.
Do not depress accelerator pedal even slightly.
5. Check vacuum gauge indication before 60 seconds pass after
starting engine.

Vacuum should not exist.


6. Rev engine up to 2,000 rpm after 100 seconds pass after start-
ing engine. BBIA0620E

Vacuum should exist.


OK or NG
OK >> GO TO 7.
NG >> GO TO 4.
4.CHECK EVAP PURGE LINE
1. Turn ignition switch OFF.
2. Check EVAP purge line for improper connection or disconnection.
Refer to EC-42, "Description".
OK or NG
OK >> GO TO 5.
NG >> Repair it.
5.CHECK EVAP PURGE HOSE AND PURGE PORT

Revision: October 2008 EC-214 2009 Frontier


P0441 EVAP CONTROL SYSTEM
< COMPONENT DIAGNOSIS > [QR25DE]
1. Disconnect purge hoses connected to EVAP service port A and
EVAP canister purge volume control solenoid valve B. A
2. Blow air into each hose and EVAP purge port C.

EC

SEF367U

D
3. Check that air flows freely.
OK or NG
E
OK (With CONSULT-III)>>GO TO 6.
OK (Without CONSULT-III)>>GO TO 7.
NG >> Repair or clean hoses and/or purge port.
F

G
SEF368U

6.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE H


With CONSULT-III
1. Start engine.
2. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with CONSULT-III. Check that engine speed var- I
ies according to the valve opening.
OK or NG
OK >> GO TO 8. J
NG >> GO TO 7.
7.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
K
Refer to EC-231, "Component Inspection".
OK or NG
OK >> GO TO 8. L
NG >> Replace EVAP canister purge volume control solenoid valve.
8.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR CONNECTOR
1. Disconnect EVAP control system pressure sensor harness connector. M
2. Check that water is not inside connectors.
OK or NG
OK >> GO TO 9. N
NG >> Replace EVAP control system pressure sensor.
9.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR FUNCTION
O
Refer to DTC Confirmation Procedure for DTC P0452 EC-243, "DTC Confirmation Procedure", P0453 EC-
247, "DTC Confirmation Procedure".
OK or NG
P
OK >> GO TO 10.
NG >> Replace EVAP control system pressure sensor.
10.CHECK RUBBER TUBE FOR CLOGGING
1. Disconnect rubber tube connected to EVAP canister vent control valve.
2. Check the rubber tube for clogging.
OK or NG

Revision: October 2008 EC-215 2009 Frontier


P0441 EVAP CONTROL SYSTEM
< COMPONENT DIAGNOSIS > [QR25DE]
OK >> GO TO 11.
NG >> Clean the rubber tube using an air blower.
11.CHECK EVAP CANISTER VENT CONTROL VALVE
Refer to EC-234, "Component Inspection".
OK or NG
OK >> GO TO 12.
NG >> Replace EVAP canister vent control valve.
12.CHECK EVAP PURGE LINE
Inspect EVAP purge line (pipe and rubber tube). Check for evidence of leaks.
Refer to EC-42, "Description".
OK or NG
OK >> GO TO 13.
NG >> Replace it.
13.CLEAN EVAP PURGE LINE
Clean EVAP purge line (pipe and rubber tube) using air blower.

>> GO TO 14.
14.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".

>> INSPECTION END

Revision: October 2008 EC-216 2009 Frontier


P0442 EVAP CONTROL SYSTEM
< COMPONENT DIAGNOSIS > [QR25DE]
P0442 EVAP CONTROL SYSTEM
A
On Board Diagnosis Logic INFOID:0000000004053447

This diagnosis detects leaks in the EVAP purge line using engine intake manifold vacuum. EC
If pressure does not increase, the ECM will check for leaks in the line between the fuel tank and EVAP canis-
ter purge volume control solenoid valve, under the following Vacuum test conditions.
The EVAP canister vent control valve is closed to shut the EVAP purge line off. The EVAP canister purge vol-
ume control solenoid valve will then be opened to depressurize the EVAP purge line using intake manifold C
vacuum. After this occurs, the EVAP canister purge volume control solenoid valve will be closed.

PBIB3640E

I
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Incorrect fuel tank vacuum relief valve
• Incorrect fuel filler cap used J
• Fuel filler cap remains open or fails to close.
• Foreign matter caught in fuel filler cap.
• Leak is in line between intake manifold and
EVAP canister purge volume control solenoid K
valve.
• Foreign matter caught in EVAP canister vent
control valve.
• EVAP canister or fuel tank leaks
L
• EVAP purge line (pipe and rubber tube) leaks
EVAP control system
P0442 EVAP control system has a leak, EVAP • EVAP purge line rubber tube bent
small leak detected
0442 control system does not operate properly. • Loose or disconnected rubber tube
(negative pressure) M
• EVAP canister vent control valve and the circuit
• EVAP canister purge volume control solenoid
valve and the circuit
• Fuel tank temperature sensor N
• O-ring of EVAP canister vent control valve is
missing or damaged
• EVAP canister is saturated with water
• EVAP control system pressure sensor O
• Fuel level sensor and the circuit
• Refueling EVAP vapor cut valve
• ORVR system leaks
P
CAUTION:
• Use only a genuine NISSAN fuel filler cap as a replacement. If an incorrect fuel filler cap is used, the
MIL may illuminate.
• If the fuel filler cap is not tightened properly, the MIL may illuminate.
• Use only a genuine NISSAN rubber tube as a replacement.

Revision: October 2008 EC-217 2009 Frontier


P0442 EVAP CONTROL SYSTEM
< COMPONENT DIAGNOSIS > [QR25DE]
DTC Confirmation Procedure INFOID:0000000004053448

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
• Perform “DTC WORK SUPPORT” when the fuel level is between 1/4 and 3/4 full, and vehicle is placed
on flat level surface.
• Always perform test at a temperature of 0 to 30°C (32 to 86°F).

WITH CONSULT-III
1. Turn ignition switch ON.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-III.
4. Make sure that the following conditions are met.
COOLAN TEMP/S: 0 - 70°C (32 - 158°F)
INT/A TEMP SE: 0 - 30°C (32 - 86°F)
5. Select “EVAP SML LEAK P0442/P1442” of “EVAPORATIVE SYSTEM” in “DTC WORK SUPPORT” mode
with CONSULT-III.
Follow the instructions displayed.
NOTE:
If the engine speed cannot be maintained within the range displayed on the CONSULT-III screen, go to
EC-19, "Basic Inspection".
6. Make sure that “OK” is displayed.
If “NG” is displayed, refer to EC-218, "Diagnosis Procedure".
NOTE:
Make sure that EVAP hoses are connected to the EVAP canister purge volume control solenoid
valve properly.

WITH GST
NOTE:
Be sure to read the explanation of EC-47, "Emission-related Diagnostic Information" before driving vehicle.
1. Start engine.
2. Drive vehicle according to EC-47, "Emission-related Diagnostic Information".
3. Stop vehicle.
4. Turn ignition switch OFF and wait at least 10 seconds and then turn ON.
5. Select Service $07 with GST.
- If P0442 is displayed on the screen, go to EC-218, "Diagnosis Procedure".
- If P0441 is displayed on the screen, go to EC-213, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000004053449

1.CHECK FUEL FILLER CAP DESIGN


1. Turn ignition switch OFF.
2. Check for genuine NISSAN fuel filler cap design.
OK or NG
OK >> GO TO 2.
NG >> Replace with genuine NISSAN fuel filler cap.

SEF915U

2.CHECK FUEL FILLER CAP INSTALLATION


Check that the cap is tightened properly by rotating the cap clockwise.
OK or NG
OK >> GO TO 3.
Revision: October 2008 EC-218 2009 Frontier
P0442 EVAP CONTROL SYSTEM
< COMPONENT DIAGNOSIS > [QR25DE]
NG >> 1. Open fuel filler cap, then clean cap and fuel filler neck threads using air blower.
2. Retighten until ratcheting sound is heard. A
3.CHECK FUEL FILLER CAP FUNCTION
Check for air releasing sound while opening the fuel filler cap.
EC
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
C
4.CHECK FUEL TANK VACUUM RELIEF VALVE
Refer to EC-223, "Component Inspection".
OK or NG D
OK >> GO TO 5.
NG >> Replace fuel filler cap with a genuine one.
E
5.INSTALL THE PRESSURE PUMP
To locate the EVAP leak, install EVAP service port adapter and
pressure pump to EVAP service port securely. F
For the location of EVAP service port.

NOTE:
Improper installation of the EVAP service port adapter to the G
EVAP service port may cause leaking.

BBIA0620E

L
SEF916U

With CONSULT-III>>GO TO 6. M
Without CONSULT-III>>GO TO 7.
6.CHECK FOR EVAP LEAK
N
With CONSULT-III
1. Turn ignition switch ON.
2. Select “EVAP SYSTEM CLOSE” of “WORK SUPPORT” mode with CONSULT-III.
3. Touch “START” and apply pressure into the EVAP line until the pressure indicator reaches the middle of O
the bar graph.
CAUTION:
• Never use compressed air or a high pressure pump. P
• Never exceed 4.12 kPa (0.042 kg/cm2, 0.6 psi) of pressure in the system.

Revision: October 2008 EC-219 2009 Frontier


P0442 EVAP CONTROL SYSTEM
< COMPONENT DIAGNOSIS > [QR25DE]
4. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details.
Refer to EC-459, "How to Detect Fuel Vapor Leakage".
OK or NG
OK >> GO TO 8.
NG >> Repair or replace.

SEF200U

7.CHECK FOR EVAP LEAK


Without CONSULT-III
1. Turn ignition switch OFF.
2. Apply 12 volts DC to EVAP canister vent control valve (1). The
valve will close. (Continue to apply 12 volts until the end of test.)
- EVAP control system pressure sensor (2)
- Drain filter (3)
- EVAP canister (4)
- : Vehicle front
3. Pressurize the EVAP line using pressure pump with 1.3 to 2.7
kPa (10 to 20 mmHg, 0.39 to 0.79 inHg), then remove pump and
EVAP service port adapter.
CAUTION:
• Never use compressed air or a high pressure pump. ALBIA0514ZZ

• Never exceed 4.12 kPa (0.042 kg/cm2, 0.6 psi) of pressure


in the system.

4. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details. Refer
to EC-459, "How to Detect Fuel Vapor Leakage".
OK or NG
OK >> GO TO 8.
NG >> Repair or replace.

SEF200U

8.CHECK EVAP CANISTER VENT CONTROL VALVE


Check the following,
• EVAP canister vent control valve is installed properly.
Refer to EC-461, "Removal and Installation".
• EVAP canister vent control valve.
Refer to EC-234, "Component Inspection".
OK or NG
OK >> GO TO 9.
NG >> Repair or replace EVAP canister vent control valve and O-ring.
9.CHECK IF EVAP CANISTER IS SATURATED WITH WATER
1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.

Revision: October 2008 EC-220 2009 Frontier


P0442 EVAP CONTROL SYSTEM
< COMPONENT DIAGNOSIS > [QR25DE]
2. Does water drain from the EVAP canister?
Yes or No A
Yes >> GO TO 10.
No (With CONSULT-III)>>GO TO 12.
No (Without CONSULT-III)>>GO TO 13. EC

BBIA0558E

10.CHECK EVAP CANISTER D

Weigh the EVAP canister with the EVAP canister vent control valve and EVAP control system pressure sen-
sorattached.
E
The weight should be less than 2.0 kg (4.4 lb).
OK or NG
OK (With CONSULT-III)>>GO TO 12.
F
OK (Without CONSULT-III)>>GO TO 13.
NG >> GO TO 11.
11.DETECT MALFUNCTIONING PART G
Check the following.
• EVAP canister for damage
• EVAP hose connected to EVAP canister and vehicle frame for clogging or poor connection H

>> Repair hose or replace EVAP canister.


12.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION I

With CONSULT-III
1. Disconnect vacuum hose from EVAP canister purge volume control solenoid valve at EVAP service port. J
2. Start engine.
3. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode.
4. Touch “Qu” on CONSULT-III screen to increase “PURG VOL CONT/V” opening to 100%.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm. K

Vacuum should exist.


OK or NG L
OK >> GO TO 15.
NG >> GO TO 14.
M
13.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
Without CONSULT-III
1. Start engine and warm it up to normal operating temperature. N
2. Stop engine.
3. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
4. Start engine and let it idle for at least 80 seconds. O
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.

Vacuum should exist.


P
OK or NG
OK >> GO TO 15.
NG >> GO TO 14.
14.CHECK VACUUM HOSE
Check vacuum hoses for clogging or disconnection. Refer to EC-42, "Description".
OK or NG

Revision: October 2008 EC-221 2009 Frontier


P0442 EVAP CONTROL SYSTEM
< COMPONENT DIAGNOSIS > [QR25DE]
OK >> GO TO 15.
NG >> Repair or reconnect the hose.
15.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Refer to EC-231, "Component Inspection".
OK or NG
OK >> GO TO 16.
NG >> Replace EVAP canister purge volume control solenoid valve.
16.CHECK FUEL TANK TEMPERATURE SENSOR
Refer to EC-183, "Component Inspection".
OK or NG
OK >> GO TO 17.
NG >> Replace fuel level sensor unit.
17.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
Refer to EC-246, "Component Inspection".
OK or NG
OK >> GO TO 18.
NG >> Replace EVAP control system pressure sensor.
18.CHECK EVAP PURGE LINE
Check EVAP purge line (pipe, rubber tube, fuel tank and EVAP canister) for cracks or improper connection.
Refer to EC-390.
OK or NG
OK >> GO TO 19.
NG >> Repair or reconnect the hose.
19.CLEAN EVAP PURGE LINE
Clean EVAP purge line (pipe and rubber tube) using air blower.

>> GO TO 20.
20.CHECK EVAP/ORVR LINE
Check EVAP/ORVR line between EVAP canister and fuel tank for clogging, kinks, looseness and improper
connection. For location, refer to EC-390.
OK or NG
OK >> GO TO 21.
NG >> Repair or replace hoses and tubes.
21.CHECK RECIRCULATION LINE
Check recirculation line between fuel filler tube and fuel tank for clogging, kinks, cracks, looseness and
improper connection.
OK or NG
OK >> GO TO 22.
NG >> Repair or replace hoses, tubes or fuel filler tube.
22.CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to EC-392, "Component Inspection".
OK or NG
OK >> GO TO 23.
NG >> Replace refueling EVAP vapor cut valve with fuel tank.
23.CHECK FUEL LEVEL SENSOR
Refer to MWI-33, "Component Inspection".
OK or NG
OK >> GO TO 24.
Revision: October 2008 EC-222 2009 Frontier
P0442 EVAP CONTROL SYSTEM
< COMPONENT DIAGNOSIS > [QR25DE]
NG >> Replace fuel level sensor unit.
24.CHECK INTERMITTENT INCIDENT A

Refer to GI-49, "Intermittent Incident".


EC
>> INSPECTION END
Component Inspection INFOID:0000000004053450
C
FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FILLER CAP)
1. Turn ignition switch OFF.
D
2. Remove fuel filler cap.
3. Wipe clean valve housing.
E

SEF445Y

H
4. Install fuel filler cap adapter (commercial service tool) to fuel filler cap.
5. Check valve opening pressure and vacuum.
I
Pressure: 15.3 - 20.0 kPa
(0.156 - 0.204 kg/cm2, 2.22 - 2.90 psi)
Vacuum: −6.0 to −3.3 kPa J
(−0.061 to −0.034 kg/cm2, −0.87 to −0.48 psi)
6. If out of specification, replace fuel filler cap as an assembly.
K
CAUTION:
Use only a genuine fuel filler cap as a replacement. If an incor- SEF943S
rect fuel filler cap is used, the MIL may illuminate.
L

Revision: October 2008 EC-223 2009 Frontier


P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
< COMPONENT DIAGNOSIS > [QR25DE]
P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Description INFOID:0000000004053451

SYSTEM DESCRIPTION

Sensor Input Signal to ECM ECM function Actuator


Crankshaft position sensor (POS)
Camshaft position sensor (PHASE) Engine speed*1

Mass air flow sensor Amount of intake air


Engine coolant temperature sensor Engine coolant temperature
Battery Battery voltage*1
EVAP canister purge EVAP canister purge volume
Throttle position sensor Throttle position
flow control control solenoid valve
Accelerator pedal position sensor Accelerator pedal position
Density of oxygen in exhaust gas
Air fuel ratio (A/F) sensor 1
(Mixture ratio feedback signal)
Fuel tank temperature sensor Fuel temperature in fuel tank
Wheel sensor Vehicle speed*2
*1: ECM determines the start signal status by the signals of engine speed and battery voltage.
*2: This signal is sent to the ECM though CAN communication line.
This system controls flow rate of fuel vapor from the EVAP canister. The opening of the vapor by-pass pas-
sage in the EVAP canister purge volume control solenoid valve changes to control the flow rate. The EVAP
canister purge volume control solenoid valve repeats ON/OFF operation according to the signal sent from the
ECM. The opening of the valve varies for optimum engine control. The optimum value stored in the ECM is
determined by considering various engine conditions. When the engine is operating, the flow rate of fuel vapor
from the EVAP canister is regulated as the air flow changes.
COMPONENT DESCRIPTION
The EVAP canister purge volume control solenoid valve is used to
control the flow rate of fuel vapor from the EVAP canister. The EVAP
canister purge volume control solenoid valve is moved by ON/OFF
pulses from the ECM. The longer the ON pulse, the greater the
amount of fuel vapor that will flow through the valve.

PBIB2057E

On Board Diagnosis Logic INFOID:0000000004053452

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• EVAP control system pressure sensor
• EVAP canister purge volume control so-
lenoid valve
The canister purge flow is detected during the
EVAP canister purge (The valve is stuck open.)
P0443 specified driving conditions, even when EVAP
volume control solenoid • EVAP canister vent control valve
0443 canister purge volume control solenoid valve is
valve • EVAP canister
completely closed.
• Hoses
(Hoses are connected incorrectly or
clogged.)

DTC Confirmation Procedure INFOID:0000000004053453

NOTE:
Revision: October 2008 EC-224 2009 Frontier
P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
< COMPONENT DIAGNOSIS > [QR25DE]
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test. A
TESTING CONDITION:
Always perform test at a temperature of 5°C (41°F) or more.
WITH CONSULT-III EC
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
C
3. Turn ignition switch ON.
4. Select “PURG VOL CN/V P1444” of “EVAPORATIVE SYSTEM” in “DTC WORK SUPPORT” mode with
CONSULT-III.
D
5. Touch “START”.
6. Start engine and let it idle until “TESTING” on CONSULT-III changes to “COMPLETED”. (It will take
approximately 10 seconds.)
E
If “TESTING” is not displayed after 5 minutes, retry from step 2.
7. Make sure that “OK” is displayed after touching “SELF-DIAG RESULTS”. If “NG” is displayed, refer to EC-
225, "Diagnosis Procedure".
F

WITH GST G
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and let it idle for at least 20 seconds. H
4. Select Service $07 with GST.
5. If 1st trip DTC is detected, go to EC-225, "Diagnosis Procedure".
I
Diagnosis Procedure INFOID:0000000004053454

1.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT J
1. Turn ignition switch OFF.
2. Disconnect EVAP canister purge volume control solenoid valve
harness connector. K
3. Turn ignition switch ON.

BBIA0620E

N
4. Check voltage between EVAP canister purge volume control
solenoid valve terminal 1 and ground with CONSULT-III or
tester. O

Voltage: Battery voltage


OK or NG P
OK >> GO TO 3.
NG >> GO TO 2.

PBIB2651E

2.DETECT MALFUNCTIONING PART


Check the following.
Revision: October 2008 EC-225 2009 Frontier
P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
< COMPONENT DIAGNOSIS > [QR25DE]
• Harness connectors E2, F32
• Harness for open or short between EVAP canister purge volume control solenoid valve and IPDM E/R
• Harness for open or short between EVAP canister purge volume control solenoid valve and ECM

>> Repair harness or connectors.


3.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT
FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 45 and EVAP canister purge volume control solenoid
valve terminal 2. Refer to Wiring Diagram.

Continuity should exist.


4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit, short to ground or short to power in harness or connectors.
4.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR CONNECTOR
1. Disconnect EVAP control system pressure sensor harness connector.
2. Check that water is not inside connectors.
OK or NG
OK >> GO TO 5.
NG >> Replace EVAP control system pressure sensor.
5.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
Refer to EC-246, "Component Inspection".
OK or NG
OK (With CONSULT-III)>>GO TO 6.
OK (Without CONSULT-III)>>GO TO 7.
NG >> Replace EVAP control system pressure sensor.
6.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
With CONSULT-III
1. Turn ignition switch OFF.
2. Reconnect harness connectors disconnected.
3. Start engine.
4. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with CONSULT-III. Check that engine speed var-
ies according to the valve opening.
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.
7.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Refer to EC-227, "Component Inspection".
OK or NG
OK >> GO TO 8.
NG >> Replace EVAP canister purge volume control solenoid valve.
8.CHECK RUBBER TUBE FOR CLOGGING
1. Disconnect rubber tube connected to EVAP canister vent control valve.
2. Check the rubber tube for clogging.
OK or NG
OK >> GO TO 9.
NG >> Clean the rubber tube using an air blower.

Revision: October 2008 EC-226 2009 Frontier


P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
< COMPONENT DIAGNOSIS > [QR25DE]

9.CHECK EVAP CANISTER VENT CONTROL VALVE A


Refer to EC-238, "Component Inspection".
OK or NG
OK >> GO TO 10. EC
NG >> Replace EVAP canister vent control valve.
10.CHECK IF EVAP CANISTER IS SATURATED WITH WATER
C
1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
2. Does water drain from the EVAP canister?
Yes or No D
Yes >> GO TO 11.
No >> GO TO 13.
E

BBIA0558E
G
11.CHECK EVAP CANISTER
Weigh the EVAP canister with the EVAP canister vent control valve and EVAP control system pressure sensor
attached. H
The weight should be less than 2.0 kg (4.4 lb).
OK or NG
OK >> GO TO 13. I
NG >> GO TO 12.
12.DETECT MALFUNCTIONING PART
Check the following. J
• EVAP canister for damage
• EVAP hose between EVAP canister and vehicle frame for clogging or poor connection
K
>> Repair hose or replace EVAP canister.
13.CHECK INTERMITTENT INCIDENT L
Refer toGI-49, "Intermittent Incident".

>> INSPECTION END M


Component Inspection INFOID:0000000004053455

N
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
With CONSULT-III
Check air passage continuity of EVAP canister purge volume control O
solenoid valve under the following conditions.

Condition Air passage continuity P


(PURG VOL CONT/V value) between A and B
100% Yes
0% No

PBIB2058E

Revision: October 2008 EC-227 2009 Frontier


P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
< COMPONENT DIAGNOSIS > [QR25DE]
Without CONSULT-III
Check air passage continuity of EVAP canister purge volume control
solenoid valve under the following conditions.

Air passage continuity


Condition
between A and B
12V direct current supply between
Yes
terminals 1 and 2
No supply No

PBIB2059E

Revision: October 2008 EC-228 2009 Frontier


P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE
< COMPONENT DIAGNOSIS > [QR25DE]
P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
A
VALVE
Description INFOID:0000000004053456
EC
SYSTEM DESCRIPTION

Sensor Input Signal to ECM ECM function Actuator C


Crankshaft position sensor (POS)
Camshaft position sensor (PHASE) Engine speed*1
D
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Battery Battery voltage*1 E
EVAP canister EVAP canister purge volume
Throttle position sensor Throttle position
purge flow control control solenoid valve
Accelerator pedal position sensor Accelerator pedal position
F
Density of oxygen in exhaust gas
Air fuel ratio (A/F) sensor 1
(Mixture ratio feedback signal)
Fuel tank temperature sensor Fuel temperature in fuel tank
G
Wheel sensor Vehicle speed*2
*1: ECM determines the start signal status by the signal of engine speed and battery voltage.
*2: This signal is sent to the ECM through CAN communication line. H
This system controls flow rate of fuel vapor from the EVAP canister. The opening of the vapor by-pass pas-
sage in the EVAP canister purge volume control solenoid valve changes to control the flow rate. The EVAP
canister purge volume control solenoid valve repeats ON/OFF operation according to the signal sent from the
I
ECM. The opening of the valve varies for optimum engine control. The optimum value stored in the ECM is
determined by considering various engine conditions. When the engine is operating, the flow rate of fuel vapor
from the EVAP canister is regulated as the air flow changes.
J
COMPONENT DESCRIPTION
The EVAP canister purge volume control solenoid valve uses a ON/
OFF duty to control the flow rate of fuel vapor from the EVAP canis-
ter. The EVAP canister purge volume control solenoid valve is K
moved by ON/OFF pulses from the ECM. The longer the ON pulse,
the greater the amount of fuel vapor that will flow through the valve.
L

PBIB2057E

On Board Diagnosis Logic INFOID:0000000004053457 N

DTC No. Trouble diagnosis name DTC detecting condition Possible cause O
• Harness or connectors
EVAP canister purge volume (The solenoid valve circuit is open or
P0444 An excessively low voltage signal is sent
control solenoid valve circuit shorted.)
0444 to ECM through the valve P
open • EVAP canister purge volume control so-
lenoid valve
• Harness or connectors
EVAP canister purge volume
P0445 An excessively high voltage signal is sent (The solenoid valve circuit is shorted.)
control solenoid valve circuit
0445 to ECM through the valve • EVAP canister purge volume control so-
shorted
lenoid valve

Revision: October 2008 EC-229 2009 Frontier


P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE
< COMPONENT DIAGNOSIS > [QR25DE]
DTC Confirmation Procedure INFOID:0000000004053458

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm battery voltage is more than 11V at idle.

WITH CONSULT-III
1. Start engine and let it idle for at least 13 seconds.
2. Check 1st trip DTC.
3. If 1st trip DTC is detected, go to EC-230, "Diagnosis Procedure".

WITH GST
Follow the procedure “WITH CONSULT-III” above.
Diagnosis Procedure INFOID:0000000004053459

1.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect EVAP canister purge volume control solenoid valve
harness connector.
3. Turn ignition switch ON.

BBIA0620E

4. Check voltage between EVAP canister purge volume control


solenoid valve terminal 1 and ground with CONSULT-III or
tester.

Voltage: Battery voltage


OK or NG
OK >> GO TO 3.
NG >> GO TO 2.

PBIB2651E

2.DETECT MALFUNCTIONING PART


Check the following.
• Harness connectors E2, F32
• Harness for open or short between EVAP canister purge volume control solenoid valve and IPDM E/R
• Harness for open or short between EVAP canister purge volume control solenoid valve and ECM

>> Repair harness or connectors.


3.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT
FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 45 and EVAP canister purge volume control solenoid
valve terminal 2. Refer to Wiring Diagram.

Revision: October 2008 EC-230 2009 Frontier


P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE
< COMPONENT DIAGNOSIS > [QR25DE]

Continuity should exist. A


4. Also check harness for short to ground and short to power.
OK or NG
EC
OK (With CONSULT-III)>>GO TO 4.
OK (Without CONSULT-III)>>GO TO 5.
NG >> Repair open circuit, short to ground or short to power in harness or connectors.
4.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION C

With CONSULT-III
1. Reconnect all harness connectors disconnected. D
2. Start engine.
3. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with CONSULT-III. Check that engine speed var-
ies according to the valve opening.
E
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
F
5.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Refer to EC-231, "Component Inspection".
OK or NG G
OK >> GO TO 6.
NG >> Replace EVAP canister purge volume control solenoid valve.
6.CHECK INTERMITTENT INCIDENT H

Refer to GI-49, "Intermittent Incident".


I
>> INSPECTION END
Component Inspection INFOID:0000000004053460
J
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
With CONSULT-III K
Check air passage continuity of EVAP canister purge volume control
solenoid valve under the following conditions.
L
Condition Air passage continuity
(PURG VOL CONT/V value) between A and B
100% Yes M
0% No

N
PBIB2058E

Without CONSULT-III
Check air passage continuity of EVAP canister purge volume control O
solenoid valve under the following conditions.

Air passage continuity P


Condition
between A and B
12V direct current supply between
Yes
terminals 1 and 2
No supply No

PBIB2059E

Revision: October 2008 EC-231 2009 Frontier


P0447 EVAP CANISTER VENT CONTROL VALVE
< COMPONENT DIAGNOSIS > [QR25DE]
P0447 EVAP CANISTER VENT CONTROL VALVE
Component Description INFOID:0000000004053461

The EVAP canister vent control valve (1) is located on the EVAP canister (4) and is used to seal the canister
vent.
• EVAP control system pressure sensor (2)
• Drain filter (3)
• : Vehicle front

ALBIA0514ZZ

This solenoid valve responds to signals from the ECM. When the
ECM sends an ON signal, the coil in the solenoid valve is energized.
A plunger will then move to seal the canister vent. The ability to seal
the vent is necessary for the on board diagnosis of other evaporative
emission control system components.

This solenoid valve is used only for diagnosis, and usually remains
opened.
When the vent is closed, under normal purge conditions, the evapo-
rative emission control system is depressurized and allows EVAP
Control System diagnoses.
PBIB1263E

On Board Diagnosis Logic INFOID:0000000004053462

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
P0447 EVAP canister vent control An improper voltage signal is sent to ECM
(The valve circuit is open or shorted.)
0447 valve circuit open through EVAP canister vent control valve.
• EVAP canister vent control valve

DTC Confirmation Procedure INFOID:0000000004053463

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm battery voltage is more than 11V at idle.

WITH CONSULT-III
1. Start engine and wait at least 8 seconds.
2. Check 1st trip DTC.
3. If 1st trip DTC is detected, go to EC-232, "Diagnosis Procedure".

WITH GST
Follow the procedure “WITH CONSULT-III” above.
Diagnosis Procedure INFOID:0000000004053464

1.INSPECTION START
Do you have CONSULT-III?
Yes or No
Revision: October 2008 EC-232 2009 Frontier
P0447 EVAP CANISTER VENT CONTROL VALVE
< COMPONENT DIAGNOSIS > [QR25DE]
Yes >> GO TO 2.
No >> GO TO 3. A
2.CHECK EVAP CANISTER VENT CONTROL VALVE CIRCUIT
With CONSULT-III EC
1. Turn ignition switch OFF and then ON.
2. Select “VENT CONTROL/V” in “ACTIVE TEST” mode with CONSULT-III.
3. Touch “ON/OFF” on CONSULT-III screen.
4. Check for operating sound of the valve. C
Clicking noise should be heard.
OK or NG
OK >> GO TO 7. D
NG >> GO TO 3.
3.CHECK EVAP CANISTER VENT CONTROL VALVE POWER SUPPLY CIRCUIT
E
1. Turn ignition switch OFF.
2. Disconnect EVAP canister vent control valve (1) harness con-
nector.
- EVAP control system pressure sensor (2) F
- Drain filter (3)
- EVAP canister (4)
- : Vehicle front G
3. Turn ignition switch ON.

ALBIA0514ZZ

I
4. Check voltage between EVAP canister vent control valve termi-
nal 1 and ground with CONSULT-III or tester.
J
Voltage: Battery voltage
OK or NG
OK >> GO TO 5. K
NG >> GO TO 4.

L
PBIB0152E

4.DETECT MALFUNCTIONING PART


Check the following. M
• Harness connectors E41, C1
• IPDM E/R harness connector E119
• Harness for open or short between EVAP canister vent control valve and IPDM E/R N

>> Repair open circuit, short to ground or short to power in harness or connectors.
5.CHECK EVAP CANISTER VENT CONTROL VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT O

1. Turn ignition switch OFF.


2. Disconnect ECM harness connector.
P
3. Check harness continuity between ECM terminal 117 and EVAP canister vent control valve terminal 2.
Refer to Wiring Diagram.

Continuity should exist.


4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
Revision: October 2008 EC-233 2009 Frontier
P0447 EVAP CANISTER VENT CONTROL VALVE
< COMPONENT DIAGNOSIS > [QR25DE]
NG >> GO TO 6.
6.DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors C1, E41
• Harness for open or short between EVAP canister vent control valve and ECM

>> Repair open circuit, short to ground or short to power in harness or connectors.
7.CHECK RUBBER TUBE FOR CLOGGING
1. Disconnect rubber tube connected to EVAP canister vent control valve.
2. Check the rubber tube for clogging.
OK or NG
OK >> GO TO 8.
NG >> Clean the rubber tube using an air blower.
8.CHECK EVAP CANISTER VENT CONTROL VALVE
Refer to EC-234, "Component Inspection".
OK or NG
OK >> GO TO 9.
NG >> Replace EVAP canister vent control valve.
9.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".

>> INSPECTION END


Component Inspection INFOID:0000000004053465

EVAP CANISTER VENT CONTROL VALVE


With CONSULT-III
1. Remove EVAP canister vent control valve from EVAP canister.
2. Check portion B of EVAP canister vent control valve for rust.
If NG, replace EVAP canister vent control valve.
If OK, go to next step.
3. Reconnect harness connectors disconnected.
4. Turn ignition switch ON.

PBIB1033E

5. Perform “VENT CONTROL/V” in “ACTIVE TEST” mode.


6. Check air passage continuity and operation delay time.
Check that new O-ring is installed properly.

Condition VENT CONTROL/V Air passage continuity between A and B


ON No
OFF Yes
Operation takes less than 1 second.
If NG, replace EVAP canister vent control valve.
If OK, go to next step.
7. Clean the air passage (Portion A to B) of EVAP canister vent control valve using an air blower.

Revision: October 2008 EC-234 2009 Frontier


P0447 EVAP CANISTER VENT CONTROL VALVE
< COMPONENT DIAGNOSIS > [QR25DE]
8. Perform step 6 again.
A
Without CONSULT-III
1. Remove EVAP canister vent control valve from EVAP canister.
2. Check portion B of EVAP canister vent control valve for being EC
rusted.

PBIB1033E E

3. Check air passage continuity and operation delay time under the
following conditions.
Check that new O-ring is installed properly. F

Condition Air passage continuity between A and B


G
12V direct current supply between
No
terminals 1 and 2
OFF Yes
H
Operation takes less than 1 second.
If NG, replace EVAP canister vent control valve. PBIB1034E

If OK, go to next step.


I
4. Clean the air passage (Portion A to B) of EVAP canister vent control valve using an air blower.
5. Perform step 3 again.
J

Revision: October 2008 EC-235 2009 Frontier


P0448 EVAP CANISTER VENT CONTROL VALVE
< COMPONENT DIAGNOSIS > [QR25DE]
P0448 EVAP CANISTER VENT CONTROL VALVE
Component Description INFOID:0000000004053466

The EVAP canister vent control valve (1) is located on the EVAP canister (4) and is used to seal the canister
vent.
• EVAP control system pressure sensor (2)
• Drain filter (3)
• : Vehicle front

ALBIA0514ZZ

This solenoid valve responds to signals from the ECM. When the
ECM sends an ON signal, the coil in the solenoid valve is energized.
A plunger will then move to seal the canister vent. The ability to seal
the vent is necessary for the on board diagnosis of other evaporative
emission control system components.
This solenoid valve is used only for diagnosis, and usually remains
opened.
When the vent is closed, under normal purge conditions, the evapo-
rative emission control system is depressurized and allows “EVAP
Control System” diagnoses.
PBIB1263E

On Board Diagnosis Logic INFOID:0000000004053467

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• EVAP canister vent control valve
• EVAP control system pressure sensor
P0448 EVAP canister vent control EVAP canister vent control valve remains and the circuit
0448 valve close closed under specified driving conditions. • Blocked rubber tube to EVAP canister
vent control valve
• EVAP canister is saturated with water

DTC Confirmation Procedure INFOID:0000000004053468

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-III
1. Turn ignition switch ON and wait at least 5 seconds.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and let it idle for at least 1 minute.
4. Repeat next procedures 3 times.
a. Increase the engine speed between 3,000 and 3,500 rpm and maintain that speed for 2 minutes and 50
seconds to 3 minutes.
Never exceed 3 minutes.
b. Fully released accelerator pedal and keep engine idle for about 5 seconds.
5. Check 1st trip DTC.
6. If 1st trip DTC is detected, go to EC-237, "Diagnosis Procedure".

Revision: October 2008 EC-236 2009 Frontier


P0448 EVAP CANISTER VENT CONTROL VALVE
< COMPONENT DIAGNOSIS > [QR25DE]
If 1st trip DTC is not detected, go to the next step.
7. Repeat next procedure 20 times. A
a. Quickly increase the engine speed between 4,000 and 4,500 rpm and maintain that speed for 25 to 30
seconds.
b. Fully released accelerator pedal and keep engine idle for at least 35 seconds. EC

JMBIA1516GB E
8. Check 1st trip DTC.
9. If 1st trip DTC is detected, go to EC-237, "Diagnosis Procedure".
F
WITH GST
Follow the procedure “WITH CONSULT-III” above.
Diagnosis Procedure INFOID:0000000004053469 G

1.CHECK RUBBER TUBE


H
1. Turn ignition switch OFF.
2. Disconnect rubber tube connected to EVAP canister vent control
valve (1).
- EVAP control system pressure sensor (2) I
- Drain filter (3)
- EVAP canister (4)
- : Vehicle front J
3. Check the rubber tube for clogging.
OK or NG
OK >> GO TO 2. K
NG >> Clean rubber tube using an air blower.
ALBIA0514ZZ

2.CHECK EVAP CANISTER VENT CONTROL VALVE L


Refer to EC-238, "Component Inspection".
OK or NG
OK >> GO TO 3. M
NG >> Replace EVAP canister vent control valve.
3.CHECK IF EVAP CANISTER IS SATURATED WITH WATER
N
1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
2. Does water drain from the EVAP canister?
Yes or No O
Yes >> GO TO 4.
No >> GO TO 6.
P

BBIA0558E

Revision: October 2008 EC-237 2009 Frontier


P0448 EVAP CANISTER VENT CONTROL VALVE
< COMPONENT DIAGNOSIS > [QR25DE]

4.CHECK EVAP CANISTER


Weigh the EVAP canister with the EVAP canister vent control valve and EVAP control system pressure sensor
attached.
The weight should be less than 2.0 kg (4.4 lb).
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
5.DETECT MALFUNCTIONING PART
Check the following.
• EVAP canister for damage
• EVAP hose between EVAP canister and vehicle frame for clogging or poor connection

>> Repair hose or replace EVAP canister.


6.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR CONNECTOR
1. Disconnect EVAP control system pressure sensor (2) harness
connector.
- EVAP canister vent control valve (1)
- Drain filter (3)
- EVAP canister (4)
- : Vehicle front
2. Check that water is not inside connectors.
OK or NG
OK >> GO TO 7.
NG >> Replace EVAP control system pressure sensor.
ALBIA0514ZZ

7.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR


Refer to EC-250, "Component Inspection".
OK or NG
OK >> GO TO 8.
NG >> Replace EVAP control system pressure sensor.
8.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".

>> INSPECTION END


Component Inspection INFOID:0000000004053470

EVAP CANISTER VENT CONTROL VALVE


With CONSULT-III
1. Remove EVAP canister vent control valve from EVAP canister.
2. Check portion B of EVAP canister vent control valve for being
rusted.
If NG, replace EVAP canister vent control valve.
If OK, go to next step.
3. Reconnect harness connectors disconnected.
4. Turn ignition switch ON.

PBIB1033E

Revision: October 2008 EC-238 2009 Frontier


P0448 EVAP CANISTER VENT CONTROL VALVE
< COMPONENT DIAGNOSIS > [QR25DE]
5. Perform “VENT CONTROL/V” in “ACTIVE TEST” mode.
6. Check air passage continuity and operation delay time. A

Condition VENT CONTROL/V Air passage continuity between A and B


EC
ON No
OFF Yes
Operation takes less than 1 second. C
Make sure new O-ring is installed properly.
If NG, replace EVAP canister vent control valve.
If OK, go to next step.
D
7. Clean the air passage (Portion A to B) of EVAP canister vent control valve using an air blower.
8. Perform step 6 again.
Without CONSULT-III E
1. Remove EVAP canister vent control valve from EVAP canister.
2. Check portion B of EVAP canister vent control valve for being
rusted. F

PBIB1033E
I
3. Check air passage continuity and operation delay time under the
following conditions.
J
Condition Air passage continuity between A and B
12V direct current supply between
No K
terminals 1 and 2
OFF Yes
Operation takes less than 1 second.
L
Make sure new O-ring is installed properly.
If NG, replace EVAP canister vent control valve. PBIB1034E

If OK, go to next step.


4. Clean the air passage (Portion A to B) of EVAP canister vent control valve using an air blower. M
5. Perform step 3 again.

Revision: October 2008 EC-239 2009 Frontier


P0451 EVAP CONTROL SYSTEM PRESSURE SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
P0451 EVAP CONTROL SYSTEM PRESSURE SENSOR
Component Description INFOID:0000000004053471

The EVAP control system pressure sensor (2) detects pressure in


the purge line. The sensor output voltage to the ECM increases as
pressure increases.
• EVAP canister vent control valve (1)
• Drain filter (3)
• EVAP canister (4)
• : Vehicle front

ALBIA0514ZZ

On Board Diagnosis Logic INFOID:0000000004053472

PBIB3370E

NOTE:
If DTC P0451 is displayed with DTC P0643, first perform the trouble diagnosis for DTC P0643. Refer to
EC-288.

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0451 EVAP control system pressure ECM detects a sloshing signal from the • Harness or connectors
0451 sensor performance EVAP control system pressure sensor • EVAP control system pressure sensor

DTC Confirmation Procedure INFOID:0000000004053473

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-III
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Start engine and wait at least 40 seconds.
3. Check 1st trip DTC.
4. If 1st trip DTC is detected, go to EC-240, "Diagnosis Procedure".
NOTE:
Do not depress accelerator pedal even slightly.
WITH GST
Follow the procedure “WITH CONSULT-III” above.
Diagnosis Procedure INFOID:0000000004053474

1.CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.

Revision: October 2008 EC-240 2009 Frontier


P0451 EVAP CONTROL SYSTEM PRESSURE SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
2. Loosen and retighten two ground screws on the body. Refer to EC-91, "Ground Inspection".
A

EC

BBIA0614E

OK or NG D
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR CONNECTOR FOR WATER E

1. Disconnect EVAP control system pressure sensor (2) harness


connector.
- EVAP canister vent control valve (1) F
- Drain filter (3)
- EVAP canister (4)
: Vehicle front G
2. Check that water is not inside connector.
OK or NG
OK >> GO TO 3. H
NG >> Repair or replace harness connector.
ALBIA0514ZZ

3.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR I


Refer to EC-241, "Component Inspection".
OK or NG
J
OK >> GO TO 4.
NG >> Replace EVAP control system pressure sensor.
4.CHECK INTERMITTENT INCIDENT K
Refer to GI-49, "Intermittent Incident".

>> INSPECTION END L

Component Inspection INFOID:0000000004053475

M
EVAP CONTROL SYSTEM PRESSURE SENSOR
1. Remove EVAP control system pressure sensor with its harness connector.
Always replace O-ring with a new one.
N
2. Install a vacuum pump to EVAP control system pressure sensor.
3. Turn ignition switch ON and check output voltage between ECM
terminal 32 and ground under the following conditions. O

Applied vacuum kPa


Voltage (V)
(kg/cm2, psi) P
Not applied 1.8 - 4.8
-26.7 (-0.272, -3.87) 2.1 to 2.5V lower than above value
CAUTION:
• Always calibrate the vacuum pump gauge when using it.
• Never apply below -93.3 kPa (-0.952 kg/cm2, -13.53 psi) or
PBIB1200E

pressure over 101.3 kPa (1.033 kg/cm2, 14.69 psi).

Revision: October 2008 EC-241 2009 Frontier


P0451 EVAP CONTROL SYSTEM PRESSURE SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
4. If NG, replace EVAP control system pressure sensor.

Revision: October 2008 EC-242 2009 Frontier


P0452 EVAP CONTROL SYSTEM PRESSURE SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
P0452 EVAP CONTROL SYSTEM PRESSURE SENSOR
A
Component Description INFOID:0000000004053476

The EVAP control system pressure sensor (2) detects pressure in EC


the purge line. The sensor output voltage to the ECM increases as
pressure increases.
• EVAP canister vent control valve (1)
• Drain filter (3) C
• EVAP canister (4)
• : Vehicle front
D

ALBIA0514ZZ E

H
PBIB3370E

On Board Diagnosis Logic INFOID:0000000004053477


I

NOTE:
If DTC P0452 is displayed with DTC P0643, first perform the trouble diagnosis for DTC P0643. Refer to J
EC-288.

DTC No. Trouble diagnosis name DTC detecting condition Possible cause K
• Harness or connectors
P0452 EVAP control system pressure An excessively low voltage from the sensor
(The sensor circuit is open or shorted.)
0452 sensor low input is sent to ECM.
• EVAP control system pressure sensor
L
DTC Confirmation Procedure INFOID:0000000004053478

NOTE: M
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Always perform test at a temperature of 5°C (41°F) or more. N

WITH CONSULT-III
1. Start engine and warm it up to normal operating temperature. O
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
4. Select “DATA MONITOR” mode with CONSULT-III.
P
5. Make sure that “FUEL T/TMP SE” is more than 0°C (32°F).
6. Start engine and wait at least 20 seconds.
7. Check 1st trip DTC.
8. If 1st trip DTC is detected, go to EC-244, "Diagnosis Procedure".

WITH GST

Revision: October 2008 EC-243 2009 Frontier


P0452 EVAP CONTROL SYSTEM PRESSURE SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
1. Start engine and warm it up to normal operating temperature.
2. Check that voltage between ECM terminal 107 (Fuel tank tem-
perature sensor signal) and ground is less than 4.2V.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and wait at least 20 seconds.
5. Select Service $07 with GST.
6. Check 1st trip DTC.
7. If 1st trip DTC is detected, go to EC-244, "Diagnosis Procedure".

PBIB1199E

Diagnosis Procedure INFOID:0000000004053479

1.CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten two ground screws on the body. Refer to EC-91, "Ground Inspection".

BBIA0614E

OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2.CHECK CONNECTOR
1. Disconnect EVAP control system pressure sensor (2) harness
connector.
- EVAP canister vent control valve (1)
- Drain filter (3)
- EVAP canister (4)
: Vehicle front
2. Check that water is not inside connector.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace harness connector.
ALBIA0514ZZ

3.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR POWER SUPPLY CIRCUIT


1. Turn ignition switch ON.
2. Check voltage between EVAP control system pressure sensor
terminal 3 and ground with CONSULT-III or tester.

Voltage: Approximately 5V
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

PBIB0138E

4.DETECT MALFUNCTIONING PART


Revision: October 2008 EC-244 2009 Frontier
P0452 EVAP CONTROL SYSTEM PRESSURE SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
Check the following.
• Harness connectors C1, E41 A
• Harness connectors E5, F14
• Harness for open or short between EVAP control system pressure sensor and ECM
EC
>> Repair open circuit, short to ground or short to power in harness or connectors.
5.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
C
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between EVAP control system pressure sensor terminal 1 and ECM terminal
67. D
Refer to Wiring Diagram.

Continuity should exist. E


4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7. F
NG >> GO TO 6.
6.DETECT MALFUNCTIONING PART G
Check the following.
• Harness connectors C1, E41
• Harness connectors E5, F14
H
• Harness for open or short between EVAP control system pressure sensor and ECM

>> Repair open circuit, short to ground or short to power in harness or connectors.
I
7.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND
SHORT
1. Check harness continuity between ECM terminal 32 and EVAP control system pressure sensor terminal J
2.
Refer to Wiring Diagram.
K
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG L
OK >> GO TO 9.
NG >> GO TO 8.
8.DETECT MALFUNCTIONING PART M

Check the following.


• Harness connectors C1, E41
N
• Harness connectors E5, F14
• Harness for open or short between EVAP control system pressure sensor and ECM

O
>> Repair open circuit, short to ground or short to power in harness or connectors.
9.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
Refer to EC-246, "Component Inspection". P
OK or NG
OK >> GO TO 10.
NG >> Replace EVAP control system pressure sensor.
10.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".

Revision: October 2008 EC-245 2009 Frontier


P0452 EVAP CONTROL SYSTEM PRESSURE SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
>> INSPECTION END
Component Inspection INFOID:0000000004053480

EVAP CONTROL SYSTEM PRESSURE SENSOR


1. Remove EVAP control system pressure sensor with its harness connector.
Always replace O-ring with a new one.
2. Install a vacuum pump to EVAP control system pressure sensor.
3. Turn ignition switch ON and check output voltage between ECM
terminal 32 and ground under the following conditions.

Applied vacuum kPa


Voltage (V)
(kg/cm2, psi)
Not applied 1.8 - 4.8
-26.7 (-200, -7.87) 2.1 to 2.5V lower than above value
CAUTION:
• Always calibrate the vacuum pump gauge when using it.
• Never apply below -93.3 kPa (-0.952 kg/cm2, -13.53 psi ) or
PBIB1200E

pressure over 101.3 kPa (1.033 kg/cm2, 14.69 inHg).


4. If NG, replace EVAP control system pressure sensor.

Revision: October 2008 EC-246 2009 Frontier


P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR
A
Component Description INFOID:0000000004053481

The EVAP control system pressure sensor (2) detects pressure in EC


the purge line. The sensor output voltage to the ECM increases as
pressure increases.
• EVAP canister vent control valve (1)
• Drain filter (3) C
• EVAP canister (4)
• : Vehicle front
D

ALBIA0514ZZ E

H
PBIB3370E

On Board Diagnosis Logic INFOID:0000000004053482


I

NOTE:
If DTC P0453 is displayed with DTC P0643, first perform the trouble diagnosis for DTC P0643. Refer to J
EC-288.

DTC No. Trouble diagnosis name DTC detecting condition Possible cause K
• Harness or connectors
(The sensor circuit is open or shorted.)
EVAP control system • EVAP control system pressure sensor
P0453 An excessively high voltage from the sensor L
pressure sensor high in- • EVAP canister vent control valve
0453 is sent to ECM.
put • EVAP canister
• Rubber hose to EVAP canister vent control
valve M
DTC Confirmation Procedure INFOID:0000000004053483

NOTE: N
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION: O
Always perform test at a temperature of 5°C (41°F) or more.

WITH CONSULT-III
1. Start engine and warm it up to normal operating temperature. P
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
4. Select “DATA MONITOR” mode with CONSULT-III.
5. Make sure that “FUEL T/TMP SE” is more than 0°C (32°F).
6. Start engine and wait at least 20 seconds.
7. Check 1st trip DTC.
8. If 1st trip DTC is detected, go to EC-248, "Diagnosis Procedure".

Revision: October 2008 EC-247 2009 Frontier


P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]

WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Check that voltage between ECM terminal 107 (Fuel tank tem-
perature sensor signal) and ground is less than 4.2V.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and wait at least 20 seconds.
5. Select Service $07 with GST.
6. Check 1st trip DTC.
7. If 1st trip DTC is detected, go to EC-248, "Diagnosis Procedure".

PBIB1199E

Diagnosis Procedure INFOID:0000000004053484

1.CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten two ground screws on the body. Refer to EC-91, "Ground Inspection".

BBIA0614E

OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2.CHECK CONNECTOR
1. Disconnect EVAP control system pressure sensor (2) harness
connector.
- EVAP canister vent control valve (1)
- Drain filter (3)
- EVAP canister (4)
: Vehicle front
2. Check that water is not inside connector.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace harness connector.
ALBIA0514ZZ

3.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR POWER SUPPLY CIRCUIT


1. Turn ignition switch ON.
2. Check voltage between EVAP control system pressure sensor
terminal 3 and ground with CONSULT-III or tester.

Voltage: Approximately 5V
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

PBIB0138E

Revision: October 2008 EC-248 2009 Frontier


P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]

4.DETECT MALFUNCTIONING PART A


Check the following.
• Harness connectors C1, E41
• Harness connectors E5, F14
EC
• Harness for open or short between EVAP control system pressure sensor and ECM

>> Repair open circuit, short to ground or short to power in harness or connectors.
C
5.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector. D
3. Check harness continuity between EVAP control system pressure sensor terminal 1 and ECM terminal
67.
Refer to Wiring Diagram. E

Continuity should exist.


4. Also check harness for short to ground and short to power. F
OK or NG
OK >> GO TO 7.
NG >> GO TO 6. G
6.DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors C1, E41 H
• Harness connectors E5, F14
• Harness for open or short between EVAP control system pressure sensor and ECM
I
>> Repair open circuit, short to ground or short to power in harness or connectors.
7.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND J
SHORT
1. Check harness continuity between ECM terminal 32 and EVAP control system pressure sensor terminal
2. K
Refer to Wiring Diagram.

Continuity should exist.


L
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 9. M
NG >> GO TO 8.
8.DETECT MALFUNCTIONING PART
Check the following. N
• Harness connectors C1, E41
• Harness connectors E5, F14
• Harness for open or short between EVAP control system pressure sensor and ECM O

>> Repair open circuit, short to ground or short to power in harness or connectors.
9.CHECK RUBBER TUBE P

1. Disconnect rubber tube connected to EVAP canister vent control valve.


2. Check the rubber tube for clogging, vent and kinked.
OK or NG
OK >> GO TO 10.
NG >> Clean the rubber tube using an air blower, repair or replace rubber tube.

Revision: October 2008 EC-249 2009 Frontier


P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]

10.CHECK EVAP CANISTER VENT CONTROL VALVE


Refer to EC-234, "Component Inspection".
OK or NG
OK >> GO TO 11.
NG >> Replace EVAP canister vent control valve.
11.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
Refer to EC-250, "Component Inspection".
OK or NG
OK >> GO TO 12.
NG >> Replace EVAP control system pressure sensor.
12.CHECK IF EVAP CANISTER IS SATURATED WITH WATER
1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
2. Does water drain from the EVAP canister?
Yes or No
Yes >> GO TO 13.
No >> GO TO 15.

BBIA0558E

13.CHECK EVAP CANISTER


Weigh the EVAP canister with the EVAP canister vent control valve and EVAP control system pressure sen-
sorattached.
The weight should be less than 2.0 kg (4.4 lb).
OK or NG
OK >> GO TO 15.
NG >> GO TO 14.
14.DETECT MALFUNCTIONING PART
Check the following.
• EVAP canister for damage
• EVAP hose connected to EVAP canister and vehicle frame for clogging or poor connection

>> Repair hose or replace EVAP canister.


15.CHECK INTERMITTENT INCIDENT
Refer toGI-49, "Intermittent Incident".

>> INSPECTION END


Component Inspection INFOID:0000000004053485

EVAP CONTROL PRESSURE SENSOR


1. Remove EVAP control system pressure sensor with its harness connector.
Always replace O-ring with a new one.
2. Install a vacuum pump to EVAP control system pressure sensor.

Revision: October 2008 EC-250 2009 Frontier


P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
3. Turn ignition switch ON and check output voltage between ECM
terminal 32 and ground under the following conditions. A

Applied vacuum kPa


Voltage (V)
(kg/cm2, psi) EC
Not applied 1.8 - 4.8
-26.7 (-200, -7.87) 2.1 to 2.5V lower than above value
C
CAUTION:
• Always calibrate the vacuum pump gauge when using it.
• Never apply below -93.3 kPa (-0.952 kg/cm2, -13.53 psi) or
PBIB1200E

D
pressure over 101.3 kPa (1.033 kg/cm2, 14.69 psi).
4. If NG, replace EVAP control system pressure sensor.
E

Revision: October 2008 EC-251 2009 Frontier


P0455 EVAP CONTROL SYSTEM
< COMPONENT DIAGNOSIS > [QR25DE]
P0455 EVAP CONTROL SYSTEM
On Board Diagnosis Logic INFOID:0000000004053486

This diagnosis detects a very large leak (fuel filler cap fell off etc.) in EVAP system between the fuel tank and
EVAP canister purge volume control solenoid valve.

PBIB3640E

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Fuel filler cap remains open or fails to
close.
• Incorrect fuel tank vacuum relief valve
• Incorrect fuel filler cap used
• Foreign matter caught in fuel filler cap.
• Leak is in line between intake manifold
and EVAP canister purge volume control
solenoid valve.
• Foreign matter caught in EVAP canister
vent control valve.
• EVAP canister or fuel tank leaks
EVAP control system has a very large leak • EVAP purge line (pipe and rubber tube)
P0455 EVAP control system
such as fuel filler cap fell off, EVAP control leaks
0455 gross leak detected
system does not operate properly. • EVAP purge line rubber tube bent.
• Loose or disconnected rubber tube
• EVAP canister vent control valve and the
circuit
• EVAP canister purge volume control sole-
noid valve and the circuit
• Fuel tank temperature sensor
• O-ring of EVAP canister vent control
valve is missing or damaged.
• EVAP control system pressure sensor
• Refueling EVAP vapor cut valve
• ORVR system leaks
CAUTION:
• Use only a genuine NISSAN fuel filler cap as a replacement. If an incorrect fuel filler cap is used, the
MIL may illuminate.
• If the fuel filler cap is not tightened properly, the MIL may illuminate.
• Use only a genuine NISSAN rubber tube as a replacement.
DTC Confirmation Procedure INFOID:0000000004053487

CAUTION:
Never remove fuel filler cap during the DTC Confirmation Procedure.
NOTE:

Revision: October 2008 EC-252 2009 Frontier


P0455 EVAP CONTROL SYSTEM
< COMPONENT DIAGNOSIS > [QR25DE]
• Make sure that EVAP hose are connected to EVAP canister purge volume control solenoid valve
properly. A
• If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
EC
• Perform “DTC WORK SUPPORT” when the fuel level is between 1/4 and 3/4 full, and vehicle is placed
on flat level surface.
• Open engine hood before conducting the following procedure.
C
WITH CONSULT-III
1. Tighten fuel filler cap securely until reteaching sound is heard.
2. Turn ignition switch ON. D
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-III.
5. Make sure that the following conditions are met.
COOLAN TEMP/S: 0 - 70°C (32 - 158°F) E
INT/A TEMP SE: 0 - 60°C (32 - 140°F)
6. Select “EVAP SML LEAK P0442/P1442” of “EVAPORATIVE SYSTEM” in “DTC WORK SUPPORT” mode
with CONSULT-III. F
Follow the instructions displayed.
NOTE:
If the engine speed cannot be maintained within the range displayed on the CONSULT-III screen, go to
EC-19, "Basic Inspection". G
7. Make sure that “OK” is displayed.
If “NG” is displayed, select “SELF-DIAG RESULTS” mode with CONSULT-III and make sure that “EVAP
GROSS LEAK [P0455]” is displayed. If it is displayed, refer to EC-253, "Diagnosis Procedure". H
If P0442 is displayed, perform Diagnostic Procedure for DTC P0442, EC-218, "Diagnosis Procedure".

WITH GST
NOTE: I
Be sure to read the explanation of EC-431 before driving vehicle.
1. Start engine.
2. Drive vehicle according toEC-431. J
3. Stop vehicle.
4. Turn ignition switch OFF, wait at least 10 seconds and then turn ON.
K
5. Select SERVICE $07 with GST.
• If P0455 is displayed on the screen, go to EC-253, "Diagnosis Procedure".
• If P0442 is displayed on the screen, go to EC-218, "Diagnosis Procedure". L
• If P0441 is displayed on the screen, go to EC-213, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000004053488

M
1.CHECK FUEL FILLER CAP DESIGN
1. Turn ignition switch OFF.
2. Check for genuine NISSAN fuel filler cap design. N
OK or NG
OK >> GO TO 2.
NG >> Replace with genuine NISSAN fuel filler cap. O

SEF915U

2.CHECK FUEL FILLER CAP INSTALLATION


Check that the cap is tightened properly by rotating the cap clockwise.
OK or NG
Revision: October 2008 EC-253 2009 Frontier
P0455 EVAP CONTROL SYSTEM
< COMPONENT DIAGNOSIS > [QR25DE]
OK >> GO TO 3.
NG >> 1. Open fuel filler cap, then clean cap and fuel filler neck threads using air blower.
2. Retighten until ratcheting sound is heard.
3.CHECK FUEL FILLER CAP FUNCTION
Check for air releasing sound while opening the fuel filler cap.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
4.CHECK FUEL TANK VACUUM RELIEF VALVE
Refer to EC-257, "Component Inspection"
OK or NG
OK >> GO TO 5.
NG >> Replace fuel filler cap with a genuine one.
5.CHECK EVAP PURGE LINE
Check EVAP purge line (pipe, rubber tube, fuel tank and EVAP canister) for cracks, improper connection or
disconnection.
Refer to EC-42.
OK or NG
OK >> GO TO 6.
NG >> Repair or reconnect the hose.
6.CLEAN EVAP PURGE LINE
Clean EVAP purge line (pipe and rubber tube) using air blower.

>> GO TO 7.
7.CHECK EVAP CANISTER VENT CONTROL VALVE
Check the following.
• EVAP canister vent control is installed properly.
Refer to EC-461, "Removal and Installation".
• EVAP canister vent control valve.
Refer to EC-257, "Component Inspection".
OK or NG
OK >> GO TO 8.
NG >> Repair or replace EVAP canister vent control valve and O-ring.
8.INSTALL THE PRESSURE PUMP
To locate the EVAP leak, install EVAP service port adapter and
pressure pump to EVAP service port securely.
NOTE:
Improper installation of the EVAP service port adapter to the
EVAP service port may cause leaking.

BBIA0620E

Revision: October 2008 EC-254 2009 Frontier


P0455 EVAP CONTROL SYSTEM
< COMPONENT DIAGNOSIS > [QR25DE]

EC

SEF916U

D
With CONSULT-III>>GO TO 9.
Without CONSULT-III>>GO TO 10.
E
9.CHECK FOR EVAP LEAK
With CONSULT-III
1. Turn ignition switch ON. F
2. Select “EVAP SYSTEM CLOSE” of “WORK SUPPORT” mode with CONSULT-III.
3. Touch “START” and apply pressure into the EVAP line until the pressure indicator reaches the middle of
the bar graph. G
CAUTION:
• Never use compressed air or a high pressure pump.
• Never exceed 4.12 kPa (0.042 kg/cm2, 0.6 psi) of pressure in the system.
H

4. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details.
Refer to EC-459, "How to Detect Fuel Vapor Leakage". I
OK or NG
OK >> GO TO 11.
J
NG >> Repair or replace.

SEF200U

10.CHECK FOR EVAP LEAK L

Without CONSULT-III
1. Turn ignition switch OFF.
2. Apply 12 volts DC to EVAP canister vent control valve (1). The M
valve will close. (Continue to apply 12 volts until the end of test.)
- EVAP control system pressure sensor (2)
- Drain filter (3) N
- EVAP canister (4)
- : Vehicle front
3. Pressurize the EVAP line using pressure pump with 1.3 to 2.7 O
kPa (0.013 to 0.028 kg/cm2, 0.19 to 0.39 psi), then remove
pump and EVAP service port adapter.
CAUTION:
• Never use compressed air or a high pressure pump. P
ALBIA0514ZZ

• Never exceed 4.12 kPa (0.042 kg/cm2, 0.6 psi) of pressure


in the system.

Revision: October 2008 EC-255 2009 Frontier


P0455 EVAP CONTROL SYSTEM
< COMPONENT DIAGNOSIS > [QR25DE]
4. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details. Refer
to EC-459, "How to Detect Fuel Vapor Leakage".
OK or NG
OK >> GO TO 12.
NG >> Repair or replace.

SEF200U

11.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION


With CONSULT-III
1. Disconnect vacuum hose from EVAP canister purge volume control solenoid valve at EVAP service port.
2. Start engine.
3. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode.
4. Touch “Qu” on CONSULT-III screen to increase “PURG VOL CONT/V” opening to 100%.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.

Vacuum should exist.


OK or NG
OK >> GO TO 14.
NG >> GO TO 13.
12.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
Without CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
3. Disconnect vacuum hose from EVAP canister purge volume control solenoid valve at EVAP service port.
4. Start engine and let it idle for at least 80 seconds.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.

Vacuum should exist.


OK or NG
OK >> GO TO 15.
NG >> GO TO 13.
13.CHECK VACUUM HOSE
Check vacuum hoses for clogging or disconnection. Refer toEC-42, "Description" .
OK or NG
OK (With CONSULT-III)>>GO TO 14.
OK (Without CONSULT-III)>>GO TO 15.
NG >> Repair or reconnect the hose.
14.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
With CONSULT-III
1. Start engine.
2. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with CONSULT-III. Check that engine speed var-
ies according to the valve opening.
OK or NG
OK >> GO TO 16.
NG >> GO TO 15.
15.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Refer to EC-231, "Component Inspection".
OK or NG
Revision: October 2008 EC-256 2009 Frontier
P0455 EVAP CONTROL SYSTEM
< COMPONENT DIAGNOSIS > [QR25DE]
OK >> GO TO 16.
NG >> Replace EVAP canister purge volume control solenoid valve. A
16.CHECK FUEL TANK TEMPERATURE SENSOR
Refer to EC-183, "Component Inspection".
EC
OK or NG
OK >> GO TO 17.
NG >> Replace fuel level sensor unit.
C
17.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
Refer to EC-246, "Component Inspection".
OK or NG D
OK >> GO TO 18.
NG >> Replace EVAP control system pressure sensor.
E
18.CHECK EVAP/ORVR LINE
Check EVAP/ORVR line between EVAP canister and fuel tank for clogging, kinks, looseness and improper
connection. For location, refer to EC-42. F
OK or NG
OK >> GO TO 19.
>> Repair or replace hoses and tubes. G
19.CHECK RECIRCULATION LINE
Check recirculation line between fuel filler tube and fuel tank for clogging, kinks, cracks, looseness and
improper connection. H
OK or NG
OK >> GO TO 20.
>> Repair or replace hoses, tubes or fuel filler tube. I

20.CHECK REFUELING EVAP VAPOR CUT VALVE


Refer toEC-392, "Component Inspection". J
OK or NG
OK >> GO TO 21.
>> Replace refueling EVAP vapor cut valve with fuel tank. K
21.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".
L

>> INSPECTION END


Component Inspection INFOID:0000000004053489
M

FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FILLER CAP)
1. Turn ignition switch OFF. N
2. Remove fuel filler cap.
3. Wipe clean valve housing.
O

SEF445Y

Revision: October 2008 EC-257 2009 Frontier


P0455 EVAP CONTROL SYSTEM
< COMPONENT DIAGNOSIS > [QR25DE]
4. Install fuel filler cap adapter (commercial service tool) to fuel filler cap.
5. Check valve opening pressure and vacuum.

Pressure: 15.3 - 20.0 kPa


(0.156 - 0.204 kg/cm2, 2.22 - 2.90 psi)
Vacuum: −6.0 to −3.3 kPa
(−0.061 to −0.034 kg/cm2, −0.87 to −0.48 psi)
6. If out of specification, replace fuel filler cap as an assembly.
CAUTION:
Use only a genuine fuel filler cap as a replacement. If an incor- SEF943S
rect fuel filler cap is used, the MIL may illuminate.

Revision: October 2008 EC-258 2009 Frontier


P0456 EVAP CONTROL SYSTEM
< COMPONENT DIAGNOSIS > [QR25DE]
P0456 EVAP CONTROL SYSTEM
A
On Board Diagnosis Logic INFOID:0000000004053490

This diagnosis detects very small leaks in the EVAP line between fuel tank and EVAP canister purge volume EC
control solenoid valve, using the intake manifold vacuum in the same way as conventional EVAP small leak
diagnosis.
If ECM judges a leak which corresponds to a very small leak, the very small leak P0456 will be detected.
If ECM judges a leak equivalent to a small leak, EVAP small leak P0442 will be detected. C
If ECM judges that there are no leaks, the diagnosis will be OK.

PBIB3640E

I
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Incorrect fuel tank vacuum relief valve
• Incorrect fuel filler cap used J
• Fuel filler cap remains open or fails to close.
• Foreign matter caught in fuel filler cap.
• Leak is in line between intake manifold and EVAP
canister purge volume control solenoid valve. K
• Foreign matter caught in EVAP canister vent control
valve.
• EVAP canister or fuel tank leaks
• EVAP purge line (pipe and rubber tube) leaks
L
• EVAP purge line rubber tube bent
Evaporative emission
• EVAP system has a very small leak. • Loose or disconnected rubber tube
P0456 control system very
• EVAP system does not operate • EVAP canister vent control valve and the circuit
0456 small leak (negative M
properly. • EVAP canister purge volume control solenoid valve
pressure check)
and the circuit
• Fuel tank temperature sensor
• O-ring of EVAP canister vent control valve is missing N
or damaged
• EVAP canister is saturated with water
• EVAP control system pressure sensor
• Refueling EVAP vapor cut valve O
• ORVR system leaks
• Fuel level sensor and the circuit
• Foreign matter caught in EVAP canister purge vol-
ume control solenoid valve P
CAUTION:
• Use only a genuine NISSAN fuel filler cap as a replacement. If an incorrect fuel filler cap is used, the
MIL may illuminate.
• If the fuel filler cap is not tightened properly, the MIL may illuminate.
• Use only a genuine NISSAN rubber tube as a replacement.

Revision: October 2008 EC-259 2009 Frontier


P0456 EVAP CONTROL SYSTEM
< COMPONENT DIAGNOSIS > [QR25DE]
DTC Confirmation Procedure INFOID:0000000004053491

NOTE:
• If DTC P0456 is displayed with P0442, first perform trouble diagnosis for DTC P0456.
• After repair, make sure that the hoses and clips are installed properly.
• If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
• Open engine hood before conducting the following procedure.
• If any of following conditions are met just before the DTC confirmation procedure, leave the vehicle
for more than 1 hour.
- Fuel filler cap is removed.
- Refilled or drained the fuel.
- EVAP component part/parts is/are removed.
• Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-III
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-III.
2. Make sure the following conditions are met.
FUEL LEVEL SE: 0.25 - 1.4V
COOLAN TEMP/S: 0 - 32°C (32 - 90°F)
FUEL T/TMP SE: 0 - 35°C (32 - 95°F)
INT/A TEMP SE: More than 0°C (32°F)
If NG, turn ignition switch OFF and leave the vehicle in a cool place (soak the vehicle), or refill/drain fuel
until the output voltage of the “FUEL LEVEL SE” meets within the range above and leave the vehicle for
more than 1 hour. Then start from step 1.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON.
5. Select “EVAP V/S LEAK P0456/P1456” of “EVAPORATIVE SYSTEM” in “DTC WORK SUPPORT” mode
with CONSULT-III.
Follow the instructions displayed.
6. Make sure that “OK” is displayed.
If “NG” is displayed, refer to EC-261, "Diagnosis Procedure".
NOTE:
• If the engine speed cannot be maintained within the range displayed on CONSULT-III screen, go
to EC-19, "Basic Inspection".
• Make sure that EVAP hoses are connected to EVAP canister purge volume control solenoid
valve properly.
Overall Function Check INFOID:0000000004053492

WITH GST
Use this procedure to check the overall function of the EVAP very small leak function. During this check, a 1st
trip DTC might not be confirmed.
CAUTION:
• Never use compressed air, doing so may damage the EVAP system.
• Never start engine.
• Never exceeded 4.12 kPa (0.042 kg/cm2, 0.6 psi).
1. Attach the EVAP service port adapter (commercial service tool)
securely to the EVAP service port.

BBIA0620E

Revision: October 2008 EC-260 2009 Frontier


P0456 EVAP CONTROL SYSTEM
< COMPONENT DIAGNOSIS > [QR25DE]
2. Set the pressure pump and a hose.
3. Also set a vacuum gauge via 3-way connector and a hose. A
4. Turn ignition switch ON.
5. Connect GST and select Service $08.
6. Using Service $08 control the EVAP canister vent control valve
EC
(close).
7. Apply pressure and make sure the following conditions are sat-
isfied.
Pressure to be applied: 2.7 kPa (0.028 kg/cm2, 0.39 psi) C
Time to be waited after the pressure drawn in to the EVAP
system and the pressure to be dropped: 60 seconds and SEF462UI
the pressure should not be dropped more than 0.4 kPa D
(0.004 kg/cm2, 0.06 psi).
If NG, go to EC-261, "Diagnosis Procedure".
If OK, go to next step. E
8. Disconnect GST.
9. Start engine and warm it up to normal operating temperature.
10. Turn ignition switch OFF and wait at least 10 seconds.
11. Restart engine and let it idle for 90 seconds. F
12. Keep engine speed at 2,000 rpm for 30 seconds.
13. Turn ignition switch OFF.
NOTE: G
For more information, refer to GST Instruction Manual.
Diagnosis Procedure INFOID:0000000004053493

H
1.CHECK FUEL FILLER CAP DESIGN
1. Turn ignition switch OFF.
2. Check for genuine NISSAN fuel filler cap design. I
OK or NG
OK >> GO TO 2.
NG >> Replace with genuine NISSAN fuel filler cap. J

SEF915U
L
2.CHECK FUEL FILLER CAP INSTALLATION
Check that the cap is tightened properly by rotating the cap clockwise. M
OK or NG
OK >> GO TO 3.
NG >> 1. Open fuel filler cap, then clean cap and fuel filler neck threads using air blower. N
2. Retighten until ratcheting sound is heard.
3.CHECK FUEL FILLER CAP FUNCTION
Check for air releasing sound while opening the fuel filler cap. O
OK or NG
OK >> GO TO 5.
NG >> GO TO 4. P

4.CHECK FUEL TANK VACUUM RELIEF VALVE


Refer toEC-257, "Component Inspection".
OK or NG
OK >> GO TO 5.
NG >> Replace fuel filler cap with a genuine one.

Revision: October 2008 EC-261 2009 Frontier


P0456 EVAP CONTROL SYSTEM
< COMPONENT DIAGNOSIS > [QR25DE]

5.INSTALL THE PRESSURE PUMP


To locate the EVAP leak, install EVAP service port adapter and
pressure pump to EVAP service port securely. For the location of
EVAP service port.
NOTE:
Improper installation of the EVAP service port adapter to the
EVAP service port may cause leaking.

BBIA0620E

SEF916U

With CONSULT-III>>GO TO 6.
Without CONSULT-III>>GO TO 7.
6.CHECK FOR EVAP LEAK
With CONSULT-III
1. Turn ignition switch ON.
2. Select “EVAP SYSTEM CLOSE” of “WORK SUPPORT” mode with CONSULT-III.
3. Touch “START” and apply pressure into the EVAP line until the pressure indicator reaches the middle of
the bar graph.
CAUTION:
• Never use compressed air or a high pressure pump.
• Never exceed 4.12 kPa (0.042 kg/cm2, 0.6 psi) of pressure in the system.
4. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details.
Refer to EC-459, "How to Detect Fuel Vapor Leakage".
OK or NG
OK >> GO TO 8.
NG >> Repair or replace.

SEF200U

7.CHECK FOR EVAP LEAK


Without CONSULT-III
1. Turn ignition switch OFF.

Revision: October 2008 EC-262 2009 Frontier


P0456 EVAP CONTROL SYSTEM
< COMPONENT DIAGNOSIS > [QR25DE]
2. Apply 12 volts DC to EVAP canister vent control valve (1). The
valve will close. (Continue to apply 12 volts until the end of test.) A
- EVAP control system pressure sensor (2)
- Drain filter (3)
- EVAP canister (4)
EC
- : Vehicle front
3. Pressurize the EVAP line using pressure pump with 1.3 to 2.7
kPa (0.013 to 0.028 kg/cm2, 0.19 to 0.39 psi), then remove
pump and EVAP service port adapter. C
CAUTION:
• Never use compressed air or a high pressure pump. ALBIA0514ZZ

• Never exceed 4.12 kPa (0.042 kg/cm2, 0.6 psi) of pressure D


in the system.

4. Using EVAP leak detector, locate the EVAP leak. For the leak E
detector, refer to the instruction manual for more details. Refer
to EC-459, "How to Detect Fuel Vapor Leakage".
OK or NG F
OK >> GO TO 8.
NG >> Repair or replace.
G

SEF200U
H
8.CHECK EVAP CANISTER VENT CONTROL VALVE
Check the following. I
• EVAP canister vent control valve is installed properly.
Refer to EC-461, "Removal and Installation"
• EVAP canister vent control valve.
Refer to EC-392, "Component Inspection" J
OK or NG
OK >> GO TO 9.
NG >> Repair or replace EVAP canister vent control valve and O-ring. K

9.CHECK IF EVAP CANISTER IS SATURATED WITH WATER


1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor L
attached.
2. Does water drain from the EVAP canister?
Yes or No M
Yes >> GO TO 10.
No (With CONSULT-III)>>GO TO 12.
No (Without CONSULT-III)>>GO TO 13.
N

BBIA0558E

10.CHECK EVAP CANISTER P


Weigh the EVAP canister with the EVAP canister vent control valve and EVAP control system pressure sensor
attached.
The weight should be less than 2.0 kg (4.4 lb).
OK or NG
OK (With CONSULT-III)>>GO TO 12.
OK (Without CONSULT-III)>>GO TO 13.

Revision: October 2008 EC-263 2009 Frontier


P0456 EVAP CONTROL SYSTEM
< COMPONENT DIAGNOSIS > [QR25DE]
NG >> GO TO 11.
11.DETECT MALFUNCTIONING PART
Check the following.
• EVAP canister for damage
• EVAP hose between EVAP canister and vehicle frame for clogging or poor connection

>> Repair hose or replace EVAP canister.


12.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
With CONSULT-III
1. Disconnect vacuum hose connected to EVAP service port and EVAP canister purge volume control sole-
noid valve from EVAP canister purge volume control solenoid valve.
2. Start engine.
3. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode.
4. Touch “Qu” on CONSULT-III screen to increase “PURG VOL CONT/V” opening to 100%.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.

Vacuum should exist.


OK or NG
OK >> GO TO 15.
NG >> GO TO 14.
13.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
Without CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
3. Disconnect vacuum hose connected to EVAP service port and EVAP canister purge volume control sole-
noid valve from EVAP canister purge volume control solenoid valve.
4. Start engine and let it idle for at least 80 seconds.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.

Vacuum should exist.


OK or NG
OK >> GO TO 15.
NG >> GO TO 14.
14.CHECK VACUUM HOSE
Check vacuum hoses for clogging or disconnection. Refer to EC-42, "Description".
OK or NG
OK >> GO TO 15.
NG >> Repair or reconnect the hose.
15.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Refer to EC-231, "Component Inspection".
OK or NG
OK >> GO TO 16.
NG >> Replace EVAP canister purge volume control solenoid valve.
16.CHECK FUEL TANK TEMPERATURE SENSOR
Refer to EC-183, "Component Inspection".
OK or NG
OK >> GO TO 17.
NG >> Replace fuel level sensor unit.
17.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
Refer to EC-246, "Component Inspection".

Revision: October 2008 EC-264 2009 Frontier


P0456 EVAP CONTROL SYSTEM
< COMPONENT DIAGNOSIS > [QR25DE]
OK or NG
OK >> GO TO 18. A
NG >> Replace EVAP control system pressure sensor.
18.CHECK EVAP PURGE LINE
EC
Check EVAP purge line (pipe, rubber tube, fuel tank and EVAP canister) for cracks or improper connection.
Refer to EC-42, "Description".
OK or NG
C
OK >> GO TO 19.
NG >> Repair or reconnect the hose.
19.CLEAN EVAP PURGE LINE D
Clean EVAP purge line (pipe and rubber tube) using air blower.

>> GO TO 20. E

20.CHECK EVAP/ORVR LINE


Check EVAP/ORVR line between EVAP canister and fuel tank for clogging, kinks, looseness and improper F
connection. For location, refer to EC-42.
OK or NG
OK >> GO TO 21. G
NG >> Repair or replace hoses and tubes.
21.CHECK RECIRCULATION LINE
H
Check recirculation line between fuel filler tube and fuel tank for clogging, kinks, cracks, looseness and
improper connection.
OK or NG
I
OK >> GO TO 22.
NG >> Repair or replace hose, tube or fuel filler tube.
22.CHECK REFUELING EVAP VAPOR CUT VALVE J
Refer to EC-392, "Component Inspection".
OK or NG
OK >> GO TO 23. K
NG >> Replace refueling EVAP vapor cut valve with fuel tank.
23.CHECK FUEL LEVEL SENSOR L
Refer to EC-381.
OK or NG
OK >> GO TO 24. M
NG >> Replace fuel level sensor unit.
24.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident". N

>> INSPECTION END


O
Component Inspection INFOID:0000000004053494

FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FILLER CAP) P
1. Turn ignition switch OFF.
2. Remove fuel filler cap.

Revision: October 2008 EC-265 2009 Frontier


P0456 EVAP CONTROL SYSTEM
< COMPONENT DIAGNOSIS > [QR25DE]
3. Wipe clean valve housing.

SEF445Y

4. Install fuel filler cap adapter (commercial service tool) to fuel filler cap.
5. Check valve opening pressure and vacuum.

Pressure: 15.3 - 20.0 kPa


(0.156 - 0.204 kg/cm2, 2.22 - 2.90 psi)
Vacuum: −6.0 to −3.3 kPa
(−0.061 to −0.034 kg/cm2, −0.87 to −0.48 psi)
6. If out of specification, replace fuel filler cap as an assembly.
CAUTION:
Use only a genuine fuel filler cap as a replacement. If an incor- SEF943S
rect fuel filler cap is used, the MIL may illuminate.

Revision: October 2008 EC-266 2009 Frontier


P0460 FUEL LEVEL SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
P0460 FUEL LEVEL SENSOR
A
Component Description INFOID:0000000004053495

The fuel level sensor is mounted in the fuel level sensor unit. The EC
sensor detects a fuel level in the fuel tank and transmits a signal to
the combination meter. The combination meter sends the fuel level
sensor signal to the ECM through the CAN communication line.
It consists of two parts, one is mechanical float and the other is vari- C
able resistor. Fuel level sensor output voltage changes depending
on the movement of the fuel mechanical float.
D

BBIA0629E E
On Board Diagnosis Logic INFOID:0000000004053496

NOTE: F
• If DTC P0460 is displayed with DTC UXXXX, first perform the trouble diagnosis for DTC UXXXX.
Refer to EC-94.
• If DTC P0460 is displayed with DTC P0607, first perform the trouble diagnosis for DTC P0607. Refer
G
to EC-286.
When the vehicle is parked, the fuel level in the fuel tank is naturally stable. It means that output signal of the
fuel level sensor does not change. If ECM senses sloshing signal from the sensor, fuel level sensor malfunc-
tion is detected. H

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors I
(The CAN communication line is open or
Even though the vehicle is parked, a signal be- shorted)
P0460 Fuel level sensor circuit
ing varied is sent from the fuel level sensor to • Harness or connectors J
0460 noise
ECM. (The sensor circuit is open or shorted)
• Combination meter
• Fuel level sensor
K
DTC Confirmation Procedure INFOID:0000000004053497

NOTE:
L
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.

WITH CONSULT-III M
1. Start engine and wait maximum of 2 consecutive minutes.
2. Check 1st trip DTC.
3. If 1st trip DTC is detected, go to EC-267, "Diagnosis Procedure". N
WITH GST
Follow the procedure “WITH CONSULT-III” above.
O
Diagnosis Procedure INFOID:0000000004053498

1.CHECK COMBINATION METER FUNCTION P


Refer to MWI-3.
OK or NG
OK >> GO TO 2.
NG >> Go to MWI-93, "Removal and Installation".
2.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".
Revision: October 2008 EC-267 2009 Frontier
P0460 FUEL LEVEL SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]

>> INSPECTION END

Revision: October 2008 EC-268 2009 Frontier


P0461 FUEL LEVEL SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
P0461 FUEL LEVEL SENSOR
A
Component Description INFOID:0000000004053499

The fuel level sensor is mounted in the fuel level sensor unit. The EC
sensor detects a fuel level in the fuel tank and transmits a signal to
the combination meter. The combination meter sends the fuel level
sensor signal to the ECM through the CAN communication line.
It consists of two parts, one is mechanical float and the other is vari- C
able resistor. Fuel level sensor output voltage changes depending
on the movement of the fuel mechanical float.
D

BBIA0629E E
On Board Diagnosis Logic INFOID:0000000004053500

NOTE: F
• If DTC P0461 is displayed with DTC UXXXX, first perform the trouble diagnosis for DTC UXXXX.
Refer to EC-94.
• If DTC P0461 is displayed with DTC P0607, first perform the trouble diagnosis for DTC P0607. Refer
G
to EC-286.
Driving long distances naturally affect fuel gauge level.
This diagnosis detects the fuel gauge malfunction of the gauge not moving even after a long distance has
been driven. H

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors I
(the CAN communication line is open or
The output signal of the fuel level sensor does
shorted)
P0461 Fuel level sensor circuit not change within the specified range even
• Harness or connectors J
0461 range/performance though the vehicle has been driven a long dis-
(The sensor circuit is open or shorted)
tance.
• Combination meter
• Fuel level sensor
K
Overall Function Check INFOID:0000000004053501

Use this procedure to check the overall function of the fuel level sensor. During this check, a 1st trip DTC
L
might not be confirmed.
WARNING:
When performing the following procedure, always observe the handling of the fuel. Refer to FL-6,
"Removal and Installation". M
TESTING CONDITION:
Before starting overall function check, preparation of draining fuel and refilling fuel is required.
N
WITH CONSULT-III
NOTE:
Start from step 10, if it is possible to confirm that the fuel cannot be drained by 30 (7-7/8 US gal, 6-5/
8 Imp gal) in advance. O
1. Prepare a fuel container and a spare hose.
2. Release fuel pressure from fuel line, refer to EC-456, "Fuel Pressure Check".
3. Remove the fuel feed hose on the fuel level sensor unit. P
4. Connect a spare fuel hose where the fuel feed hose was removed.
5. Turn ignition switch OFF and wait at least 10 seconds then turn ON.
6. Select “FUEL LEVEL SE” in “DATA MONITOR” mode with CONSULT-III.
7. Check “FUEL LEVEL SE” output voltage and note it.
8. Select “FUEL PUMP” in “ACTIVE TEST” mode with CONSULT-III.
9. Touch “ON” and drain fuel approximately 30 (7-7/8 US gal, 6-5/8 Imp gal) and stop it.
10. Check “FUEL LEVEL SE” output voltage and note it.

Revision: October 2008 EC-269 2009 Frontier


P0461 FUEL LEVEL SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
11. Fill fuel into the fuel tank for 30 (7-7/8 US gal, 6-5/8 Imp gal).
12. Check “FUEL LEVEL SE” output voltage and note it.
13. Confirm whether the voltage changes more than 0.03V during step 7 to 10 and 10 to 12.
If NG, go to EC-270, "Diagnosis Procedure".

WITH GST
NOTE:
Start from step 8, if it is possible to confirm that the fuel cannot be drained by 30 (7-7/8 US gal, 6-5/8
Imp gal) in advance.
1. Prepare a fuel container and a spare hose.
2. Release fuel pressure from fuel line. Refer to EC-456, "Fuel Pressure Check".
3. Remove the fuel feed hose on the fuel level sensor unit.
4. Connect a spare fuel hose where the fuel feed hose was removed.
5. Turn ignition switch ON.
6. Drain fuel by 30 (7-7/8 US gal, 6-5/8 Imp gal) from the fuel tank using proper equipment.
7. Confirm that the fuel gauge indication varies.
8. Fill fuel into the fuel tank for 30 (7-7/8 US gal, 6-5/8 Imp gal).
9. Confirm that the fuel gauge indication varies.
10. If NG, go to EC-270, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000004053502

1.CHECK COMBINATION METER FUNCTION


Refer to MWI-3.
OK or NG
OK >> GO TO 2.
NG >> Go to MWI-93, "Removal and Installation".
2.CHECK INTERMITTENT INCIDENT
Refer toGI-49, "Intermittent Incident".

>> INSPECTION END

Revision: October 2008 EC-270 2009 Frontier


P0462, P0463 FUEL LEVEL SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
P0462, P0463 FUEL LEVEL SENSOR
A
Component Description INFOID:0000000004053503

The fuel level sensor is mounted in the fuel level sensor unit. The EC
sensor detects a fuel level in the fuel tank and transmits a signal to
the combination meter. The combination meter. sends the fuel level
sensor signal to the ECM through CAN communication.
It consists of two parts, one is mechanical float and the other is vari- C
able resistor. Fuel level sensor output voltage changes depending
on the movement of the fuel mechanical float.
D

BBIA0629E E
On Board Diagnosis Logic INFOID:0000000004053504

NOTE: F
• If DTC P0462 or P0463 is displayed with DTC UXXXX, first perform the trouble diagnosis for DTC
UXXXX. Refer toEC-94 .
• If DTC P0462 or P0463 is displayed with DTC P0607, first perform the trouble diagnosis for DTC
G
P0607. Refer to EC-286.

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
H
P0462 Fuel level sensor circuit An excessively low voltage from the sensor is • Harness or connectors
0462 low input sent to ECM. (The CAN communication line is open or
shorted)
• Harness or connectors I
P0463 Fuel level sensor circuit An excessively high voltage from the sensor is (The sensor circuit is open or shorted)
0463 high input sent to ECM. • Combination meter
• Fuel level sensor
J
DTC Confirmation Procedure INFOID:0000000004053505

NOTE: K
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
L
Before performing the following procedure, confirm that battery voltage is more than 11V at ignition
switch ON.

WITH CONSULT-III M
1. Turn ignition switch ON and wait at least 5 seconds.
2. Check 1st trip DTC.
3. If 1st trip DTC is detected, go to EC-271, "Diagnosis Procedure". N
WITH GST
Follow the procedure “WITH CONSULT-III” above.
O
Diagnosis Procedure INFOID:0000000004053506

1.CHECK COMBINATION METER FUNCTION P


Refer to MWI-21.
OK or NG
OK >> GO TO 2.
NG >> GO TO MWI-93, "Removal and Installation".
2.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".
Revision: October 2008 EC-271 2009 Frontier
P0462, P0463 FUEL LEVEL SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]

>> INSPECTION END

Revision: October 2008 EC-272 2009 Frontier


P0500 VSS
< COMPONENT DIAGNOSIS > [QR25DE]
P0500 VSS
A
Description INFOID:0000000004053507

The vehicle speed signal is sent to the combination meter from the “ABS actuator and electric unit (control EC
unit)” by CAN communication line. The combination meter then sends a signal to the ECM by CAN communi-
cation line.
On Board Diagnosis Logic INFOID:0000000004053508 C

NOTE:
• If DTC P0500 is displayed with DTC UXXXX, first perform the trouble diagnosis for DTC UXXXX.
Refer to EC-94. D
• If DTC P0500 is displayed with DTC P0607, first perform the trouble diagnosis for DTC P0607. Refer
to EC-286.
E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
(The CAN communication line is open or short- F
ed)
The almost 0 km/h (0 MPH) signal from • Harness or connectors
P0500
Vehicle speed sensor vehicle speed sensor is sent to ECM even (The vehicle speed signal circuit is open or
0500
when vehicle is being driven. shorted)
G
• Wheel sensor
• Combination meter
• ABS actuator and electric unit (control unit) H
FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode.
I
Detected items Engine operating condition in fail-safe mode
When the fail-safe system for vehicle speed sensor is activated, the cooling fan operates (High) while
Vehicle speed sensor
engine is running. J

DTC Confirmation Procedure INFOID:0000000004053509

K
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at L
least 10 seconds before conducting the next test.
TESTING CONDITION:
Steps 1 and 2 may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a M
road test is expected to be easier, it is unnecessary to lift the vehicle.
WITH CONSULT-III
1. Start engine. N
2. Read “VHCL SPEED SE” in “DATA MONITOR” mode with CONSULT-III. The vehicle speed on CON-
SULT-III should exceed 10 km/h (6 MPH) when rotating wheels with suitable gear position.
If NG, go to EC-274, "Diagnosis Procedure". O
If OK, go to following step.
3. Select “DATA MONITOR” mode with CONSULT-III.
4. Warm engine up to normal operating temperature. P
5. Maintain the following conditions for at least 60 consecutive seconds.

1,400 - 6,000 rpm (A/T)


ENG SPEED
1,800 - 6,000 rpm (M/T)
COOLAN TEMP/S More than 70°C (158°F)
B/FUEL SCHDL 5.0 - 31.8 msec

Revision: October 2008 EC-273 2009 Frontier


P0500 VSS
< COMPONENT DIAGNOSIS > [QR25DE]
Shift lever Except P or N position (A/T)
Except Neutral position (M/T)
PW/ST SIGNAL OFF
6. Check 1st trip DTC.
7. If 1st trip DTC is detected, go to EC-274, "Diagnosis Procedure".
Overall Function Check INFOID:0000000004053510

Use this procedure to check the overall function of the vehicle speed sensor circuit. During this check, a 1st
trip DTC might not be confirmed.
WITH GST
1. Lift up drive wheels.
2. Start engine.
3. Read vehicle speed sensor signal in Service $01 with GST.
The vehicle speed sensor on GST should be able to exceed 10 km/h (6 MPH) when rotating wheels with
suitable gear position.
4. If NG, go to EC-274, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000004053511

1.CHECK DTC WITH “ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)”
Refer to BRC-20, "CONSULT-III Function (ABS)".
OK or NG
OK >> GO TO 2.
NG >> Repair or replace.
2.CHECK COMBINATION METER
Refer to MWI-21.

>> INSPECTION END

Revision: October 2008 EC-274 2009 Frontier


P0506 ISC SYSTEM
< COMPONENT DIAGNOSIS > [QR25DE]
P0506 ISC SYSTEM
A
Description INFOID:0000000004053512

NOTE: EC
If DTC P0506 is displayed with other DTC, first perform the trouble diagnosis for the other DTC.
The ECM controls the engine idle speed to a specified level through the fine adjustment of the air, which is let
into the intake manifold, by operating the electric throttle control actuator. The operating of the throttle valve is
varied to allow for optimum control of the engine idling speed. The crankshaft position sensor (POS) detects C
the actual engine speed and sends a signal to the ECM.
The ECM controls the electric throttle control actuator so that the engine speed coincides with the target value
memorized in the ECM. The target engine speed is the lowest speed at which the engine can operate steadily. D
The optimum value stored in the ECM is determined by taking into consideration various engine conditions,
such as during warming up, deceleration and engine load (air conditioner, power steering and cooling fan
operation, etc.).
E
On Board Diagnosis Logic INFOID:0000000004053513

F
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0506 Idle speed control system The idle speed is less than the target idle • Electric throttle control actuator
0506 RPM lower than expected speed by 100 rpm or more. • Intake air leak G
DTC Confirmation Procedure INFOID:0000000004053514

NOTE: H
• If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
• If the target idle speed is out of the specified value, perform EC-24, "Idle Air Volume Learning", I
before conducting DTC Confirmation Procedure. For the target idle speed, refer to the EC-462.
TESTING CONDITION:
• Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
• Always perform the test at a temperature above −10°C (14°F). J

WITH CONSULT-III
1. Open engine hood. K
2. Start engine and warm it up to normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and run it for at least 1 minute at idle speed. L
5. Check 1st trip DTC.
6. If 1st trip DTC is detected, go to EC-275, "Diagnosis Procedure".
M
WITH GST
Follow the procedure “WITH CONSULT-III” above.
Diagnosis Procedure INFOID:0000000004053515 N

1.CHECK INTAKE AIR LEAK


1. Start engine and let it idle. O
2. Listen for an intake air leak after the mass air flow sensor.
OK or NG
P
OK >> GO TO 2.
NG >> Discover air leak location and repair.
2.REPLACE ECM
1. Stop engine.
2. Replace ECM.
3. Perform initialization of NVIS (NATS) system and registration of all NVIS (NATS) ignition key IDs. Refer to
EC-23, "Procedure After Replacing ECM".

Revision: October 2008 EC-275 2009 Frontier


P0506 ISC SYSTEM
< COMPONENT DIAGNOSIS > [QR25DE]
4. Perform EC-24, "VIN Registration".
5. Perform EC-24, "Accelerator Pedal Released Position Learning".
6. Perform EC-24, "Throttle Valve Closed Position Learning".
7. Perform EC-24, "Idle Air Volume Learning".

>> INSPECTION END

Revision: October 2008 EC-276 2009 Frontier


P0507 ISC SYSTEM
< COMPONENT DIAGNOSIS > [QR25DE]
P0507 ISC SYSTEM
A
Description INFOID:0000000004053516

NOTE: EC
If DTC P0507 is displayed with other DTC, first perform the trouble diagnosis for the other DTC.
The ECM controls the engine idle speed to a specified level through the fine adjustment of the air, which is let
into the intake manifold, by operating the electric throttle control actuator. The operating of the throttle valve is
varied to allow for optimum control of the engine idling speed. The crankshaft position sensor (POS) detects C
the actual engine speed and sends a signal to the ECM.
The ECM controls the electric throttle control actuator so that the engine speed coincides with the target value
memorized in the ECM. The target engine speed is the lowest speed at which the engine can operate steadily. D
The optimum value stored in the ECM is determined by taking into consideration various engine conditions,
such as during warming up, deceleration and engine load (air conditioner, power steering and cooling fan
operation, etc.).
E
On Board Diagnosis Logic INFOID:0000000004053517

F
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Electric throttle control actuator
P0507 Idle speed control system The idle speed is more than the target idle
• Intake air leak G
0507 RPM higher than expected speed by 200 rpm or more.
• PCV system

DTC Confirmation Procedure INFOID:0000000004053518

H
NOTE:
• If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
I
• If the target idle speed is out of the specified value, perform EC-24, "Idle Air Volume Learning",
before conducting DTC Confirmation Procedure. For the target idle speed, refer to the EC-462.
TESTING CONDITION:
• Before performing the following procedure, confirm that battery voltage is more than 11V at idle. J
• Always perform the test at a temperature above −10°C (14°F).
WITH CONSULT-III
K
1. Open engine hood.
2. Start engine and warm it up to normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds. L
4. Start engine and run it for at least 1 minute at idle speed.
5. Check 1st trip DTC.
6. If 1st trip DTC is detected, go to EC-277, "Diagnosis Procedure". M

WITH GST
Follow the procedure “WITH CONSULT-III” above.
N
Diagnosis Procedure INFOID:0000000004053519

1.CHECK PCV HOSE CONNECTION O


Confirm that PCV hose is connected correctly.
OK or NG
OK >> GO TO 2. P
NG >> Repair or replace.
2.CHECK INTAKE AIR LEAK
1. Start engine and let it idle.
2. Listen for an intake air leak after the mass air flow sensor.
OK or NG

Revision: October 2008 EC-277 2009 Frontier


P0507 ISC SYSTEM
< COMPONENT DIAGNOSIS > [QR25DE]
OK >> GO TO 3.
NG >> Discover air leak location and repair.
3.REPLACE ECM
1. Stop engine.
2. Replace ECM.
3. Perform initialization of NVIS (NATS) system and registration of all NVIS (NATS) ignition key IDs. Refer to
SEC-6, "ECM RE-COMMUNICATING FUNCTION : Special Repair Requirement".
4. Perform EC-24, "VIN Registration".
5. Perform EC-24, "Accelerator Pedal Released Position Learning".
6. Perform EC-24, "Throttle Valve Closed Position Learning".
7. Perform EC-24, "Idle Air Volume Learning".

>> INSPECTION END

Revision: October 2008 EC-278 2009 Frontier


P0550 PSP SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
P0550 PSP SENSOR
A
Component Description INFOID:0000000004053520

Power steering pressure (PSP) sensor is installed to the power EC


steering high-pressure tube and detects a power steering load. This
sensor is a potentiometer which transforms the power steering load
into output voltage, and emits the voltage signal to the ECM. The
ECM controls the electric throttle control actuator and adjusts the C
throttle valve opening angle to increase the engine speed and
adjusts the idle speed for the increased load.
D

BBIA0621E E
On Board Diagnosis Logic INFOID:0000000004053521

The MIL will not light up for this diagnosis. F


NOTE:
If DTC P0550 is displayed with DTC P0643, first perform the trouble diagnosis for DTC P0643. Refer to
EC-288.
G

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors H
P0550 Power steering pressure An excessively low or high voltage from the
(The sensor circuit is open or shorted.)
0550 sensor circuit sensor is sent to ECM.
• Power steering pressure sensor

DTC Confirmation Procedure INFOID:0000000004053522 I

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
J
least 10 seconds before conducting the next test.
WITH CONSULT-III
1. Start engine and let it idle for at least 5 seconds. K
2. Check 1st trip DTC.
3. If 1st trip DTC is detected, go to EC-279, "Diagnosis Procedure".
L
WITH GST
Follow the procedure “WITH CONSULT-III” above.
Diagnosis Procedure INFOID:0000000004053523 M

1.CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF. N
2. Loosen and retighten two ground screws on the body. Refer toEC-91, "Ground Inspection" .

BBIA0614E

OK or NG
OK >> GO TO 2.

Revision: October 2008 EC-279 2009 Frontier


P0550 PSP SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
NG >> Repair or replace ground connections.
2.CHECK PSP SENSOR POWER SUPPLY CIRCUIT
1. Disconnect power steering pressure (PSP) sensor harness con-
nector.
2. Turn ignition switch ON.

BBIA0621E

3. Check voltage between PSP sensor terminal 3 and ground with


CONSULT-III or tester.

Voltage: Approximately 5V
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit, short to ground or short to power in
harness or connectors.

SEF479Y

3.CHECK PSP SENSOR GROUND CIRCUIT FOR OPEN AND SHORT


1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between PSP sensor terminal 1 and ECM terminal 67.
Refer to Wiring Diagram.

Continuity should exist.


4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit, short to ground or short to power in harness or connectors.
4.CHECK PSP SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal 12 and PSP sensor terminal 2.
Refer to Wiring Diagram.

Continuity should exist.


2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit, short to ground or short to power in harness or connectors.
5.CHECK PSP SENSOR
Refer to EC-281, "Component Inspection".
OK or NG
OK >> GO TO 6.
NG >> Replace PSP sensor.
6.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".

Revision: October 2008 EC-280 2009 Frontier


P0550 PSP SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]

>> INSPECTION END A

Component Inspection INFOID:0000000004053524

EC
POWER STEERING PRESSURE SENSOR
1. Reconnect all harness connectors disconnected.
2. Start engine and let it idle. C
3. Check voltage between ECM terminal 12 and ground under the
following conditions.
D
Condition Voltage
Steering wheel: Being turned 0.5 - 4.5V
E
Steering wheel: Not being turned 0.4 - 0.8V

F
MBIB0025E

Revision: October 2008 EC-281 2009 Frontier


P0603 ECM POWER SUPPLY
< COMPONENT DIAGNOSIS > [QR25DE]
P0603 ECM POWER SUPPLY
Component Description INFOID:0000000004053525

Battery voltage is supplied to the ECM even when the ignition switch
is turned OFF for the ECM memory function of the DTC memory, the
air-fuel ratio feedback compensation value memory, the Idle Air Vol-
ume Learning value memory, etc.

PBIB1164E

On Board Diagnosis Logic INFOID:0000000004053526

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
P0603 ECM back up RAM system does not function [ECM power supply (back up) circuit is
ECM power supply circuit
0603 properly. open or shorted.]
• ECM

DTC Confirmation Procedure INFOID:0000000004053527

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-III
1. Turn ignition swich ON and wait at least 1 seconds.
2. Start engine and let it idle for 1 second.
3. Turn ignition switch OFF, wait at least 10 seconds, and then turn it ON.
4. Repeat steps 2 and 3 for four times.
5. Check 1st trip DTC.
6. If 1st trip DTC is detected, go to EC-282, "Diagnosis Procedure".
WITH GST
Follow the procedure “WITH CONSULT-III” above.
Diagnosis Procedure INFOID:0000000004053528

1.CHECK ECM POWER SUPPLY


1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check voltage between ECM terminal 121 and ground with
CONSULT-III or tester.

Voltage: Battery voltage


OK or NG
OK >> GO TO 3.
NG >> GO TO 2.

MBIB0026E

Revision: October 2008 EC-282 2009 Frontier


P0603 ECM POWER SUPPLY
< COMPONENT DIAGNOSIS > [QR25DE]

2.DETECT MALFUNCTIONING PART A


Check the following.
• 20A fuse (No.53)
• IPDM E/R harness connector E121
EC
• Harness for open or short between ECM and battery

>> Repair or replace harness or connectors.


C
3.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".
OK or NG D
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
E
4.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT-III
1. Turn ignition switch ON. F
2. Select “SELF DIAG RESULTS” mode with CONSULT-III.
3. Touch “ERASE”.
4. Perform DTC Confirmation Procedure.
See EC-282, "DTC Confirmation Procedure". G
5. Is the 1st trip DTC P0603 displayed again?
With GST
1. Turn ignition switch ON. H
2. Select Service $04 with GST.
3. Perform “DTC Confirmation Procedure”.
See EC-282, "DTC Confirmation Procedure". I
4. Is the 1st trip DTC P0603 displayed again?
Yes or No
Yes >> GO TO 5. J
No >> INSPECTION END
5.REPLACE ECM
1. Replace ECM. K
2. Perform initialization of NVIS (NATS) system and registration of all NVIS (NATS) ignition key IDs. Refer to
SEC-6, "ECM RE-COMMUNICATING FUNCTION : Special Repair Requirement".
3. Perform EC-24, "VIN Registration". L
4. Perform EC-24, "Accelerator Pedal Released Position Learning".
5. Perform EC-24, "Throttle Valve Closed Position Learning".
6. Perform EC-24, "Idle Air Volume Learning".
M

>> INSPECTION END


N

Revision: October 2008 EC-283 2009 Frontier


P0605 ECM
< COMPONENT DIAGNOSIS > [QR25DE]
P0605 ECM
Component Description INFOID:0000000004053529

The ECM consists of a microcomputer and connectors for signal


input and output and for power supply. The ECM controls the
engine.

PBIB1164E

On Board Diagnosis Logic INFOID:0000000004053530

This self-diagnosis has one or two trip detection logic.

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
A) ECM calculation function is malfunctioning.
P0605
Engine control module B) ECM EEP-ROM system is malfunctioning. • ECM
0605
C) ECM self shut-off function is malfunctioning.

FAIL-SAFE MODE
ECM enters fail-safe mode when malfunction A is detected.

Detected items Engine operation condition in fail-safe mode


• ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5
Malfunction A degrees) by the return spring.
• ECM deactivates ASCD operation.

DTC Confirmation Procedure INFOID:0000000004053531

Perform PROCEDURE FOR MALFUNCTION A first. If the 1st trip DTC cannot be confirmed, perform
PROCEDURE FOR MALFUNCTION B. If there is no malfunction on PROCEDURE FOR MALFUNCTION
B, perform PROCEDURE FOR MALFUNCTION C.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
PROCEDURE FOR MALFUNCTION A
With CONSULT-III
1. Turn ignition switch ON.
2. Check 1st trip DTC.
3. If 1st trip DTC is detected, go to EC-285, "Diagnosis Procedure".
With GST
Follow the procedure “With CONSULT-III” above.
PROCEDURE FOR MALFUNCTION B
With CONSULT-III
1. Turn ignition switch ON and wait at least 1 second.
2. Turn ignition switch OFF, wait at least 10 seconds and then turn it ON.
3. Check 1st trip DTC.
4. If 1st trip DTC is detected, go to EC-285, "Diagnosis Procedure".
Revision: October 2008 EC-284 2009 Frontier
P0605 ECM
< COMPONENT DIAGNOSIS > [QR25DE]
With GST
Follow the procedure “With CONSULT-III” above. A
PROCEDURE FOR MALFUNCTION C
With CONSULT-III EC
1. Turn ignition switch ON and wait at least 1 second.
2. Turn ignition switch OFF, wait at least 10 seconds and then turn it ON.
3. Repeat step 2 for 32 times. C
4. Check 1st trip DTC.
5. If 1st trip DTC is detected, go to EC-285, "Diagnosis Procedure".
D
With GST
Follow the procedure “With CONSULT-III” above.
E
Diagnosis Procedure INFOID:0000000004053532

1.INSPECTION START
F
With CONSULT-III
1. Turn ignition switch ON.
2. Select “SELF DIAG RESULTS” mode with CONSULT-III.
3. Touch “ERASE”. G
4. Perform DTC Confirmation Procedure.
See EC-284, "DTC Confirmation Procedure".
5. Is the 1st trip DTC P0605 displayed again? H
With GST
1. Turn ignition switch ON.
2. Select Service $04 with GST. I
3. Perform DTC Confirmation Procedure.
See EC-284, "DTC Confirmation Procedure".
4. Is the 1st trip DTC P0605 displayed again?
J
Yes or No
Yes >> GO TO 2.
No >> INSPECTION END
K
2.REPLACE ECM
1. Replace ECM.
2. Perform initialization of NVIS (NATS) system and registration of all NVIS (NATS) ignition key IDs. Refer to L
SEC-6, "ECM RE-COMMUNICATING FUNCTION : Special Repair Requirement".
3. Perform EC-24, "VIN Registration".
4. Perform EC-24, "Accelerator Pedal Released Position Learning".
5. Perform EC-24, "Throttle Valve Closed Position Learning". M
6. Perform EC-24, "Idle Air Volume Learning".

>> INSPECTION END N

Revision: October 2008 EC-285 2009 Frontier


P0607 ECM
< COMPONENT DIAGNOSIS > [QR25DE]
P0607 ECM
Description INFOID:0000000004053301

CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many
electronic control units are equipped onto a vehicle, and each control unit shares information and links with
other control units during operation (not independent). In CAN communication, control units are connected
with 2 communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less
wiring. Each control unit transmits/receives data but selectively reads required data only.
On Board Diagnosis Logic INFOID:0000000004053302

This self-diagnosis has the one trip detection logic (A/T models).
The MIL will not light up for this diagnosis (M/T models).

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0607 When detecting error during the initial diagno-
CAN communication bus • ECM
0607 sis for CAN controller of each control unit.

DTC Confirmation Procedure INFOID:0000000004053303

WITH CONSULT-III
1. Turn ignition switch ON.
2. Check 1st trip.
3. If 1st trip DTC is detected, go to EC-286, "Diagnosis Procedure".
WITH GST
Follow the procedure “WITH CONSULT-III” above.
Diagnosis Procedure INFOID:0000000004053304

1.INSPECTION START
With CONSULT-III
1. Turn ignition switch ON.
2. Select “SELF-DIAG RESULTS” mode with CONSULT-III.
3. Touch “ERASE”.
4. Perform DTC Confirmation Procedure.
See EC-286, "DTC Confirmation Procedure".
5. Is the DTC P0607 displayed again?
With GST
1. Turn ignition switch ON.
2. Select “Service $04” with GST.
3. Perform DTC Confirmation Procedure.
See EC-286, "DTC Confirmation Procedure".
4. Is the DTC P0607 displayed again?
Yes or No
Yes >> GO TO 2.
No >> INSPECTION END
2.REPLACE ECM
1. Replace ECM.
2. Perform initialization of NVIS (NATS) system and registration of all NVIS (NATS) ignition key IDs. Refer to
SEC-6, "ECM RE-COMMUNICATING FUNCTION : Special Repair Requirement".
3. Perform EC-24, "VIN Registration".
4. Perform EC-24, "Accelerator Pedal Released Position Learning".
5. Perform EC-24, "Throttle Valve Closed Position Learning".
6. Perform EC-24, "Idle Air Volume Learning".

Revision: October 2008 EC-286 2009 Frontier


P0607 ECM
< COMPONENT DIAGNOSIS > [QR25DE]

>> INSPECTION END A

EC

Revision: October 2008 EC-287 2009 Frontier


P0643 SENSOR POWER SUPPLY
< COMPONENT DIAGNOSIS > [QR25DE]
P0643 SENSOR POWER SUPPLY
On Board Diagnosis Logic INFOID:0000000004053533

This self-diagnosis has the one trip detection logic.

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
(APP sensor 1 circuit is shorted.)
(PSP sensor circuit is shorted.)
(Refrigerant pressure sensor circuit is short-
ed.)
(Battery current sensor circuit is shorted.)
ECM detects that the voltage of power
P0643 Sensor power supply circuit (EVAP control system pressure sensor circuit
source for sensor is excessively low or
0643 short is shorted.)
high.
• Accelerator pedal position sensor
(APP sensor 1)
• Power steering pressure sensor
• Refrigerant pressure sensor
• Battery current sensor
• EVAP control system pressure sensor

FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MIL lights up.

Engine operation condition in fail-safe mode


ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5 degrees) by the return
spring.

DTC Confirmation Procedure INFOID:0000000004053534

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 8V at idle.
WITH CONSULT-III
1. Start engine and let it idle for 1 second.
2. Check DTC.
3. If DTC is detected, go to EC-288, "Diagnosis Procedure".
WITH GST
Follow the procedure “WITH CONSULT-III” above.
Diagnosis Procedure INFOID:0000000004053535

1.CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten two ground screws on the body. Refer to EC-91, "Ground Inspection".

BBIA0614E

Revision: October 2008 EC-288 2009 Frontier


P0643 SENSOR POWER SUPPLY
< COMPONENT DIAGNOSIS > [QR25DE]
OK or NG
OK >> GO TO 2. A
NG >> Repair or replace ground connections.
2.CHECK APP SENSOR 1 POWER SUPPLY CIRCUIT
EC
1. Disconnect accelerator pedal position (APP) sensor harness
connector.
2. Turn ignition switch ON.
C

E
BBIA0592E

3. Check voltage between APP sensor terminal 2 and ground with F


CONSULT-III or tester.

Voltage: Approximately 5V
G
OK or NG
OK >> GO TO 6.
NG >> GO TO 3. H

PBIB2608E I
3.CHECK SENSOR POWER SUPPLY CIRCUITS
Check harness for short to power and short to ground, between the following terminals.
J

ECM terminal Sensor terminal


90 APP sensor terminal 2 K
48 EVAP control system pressure sensor terminal 3
49 Refrigerant pressure sensor terminal 3
49 Battery current sensor terminal 1 L
68 PSP sensor terminal 3
OK or NG M
OK >> GO TO 4.
NG >> Repair short to ground or short to power in harness or connectors.
4.CHECK COMPONENTS N
Check the following.
• EVAP control system pressure sensor (Refer to EC-241, "Component Inspection".)
• Refrigerant pressure sensor (Refer to EC-397, "Component Description".) O
• Battery current sensor (Refer to EC-307, "Component Inspection".)
• Power steering pressure sensor (Refer to EC-281, "Component Inspection".)
OK or NG P
OK >> GO TO 5.
NG >> Replace malfunctioning component.
5.CHECK APP SENSOR
Refer to EC-357, "Component Inspection".
OK or NG
OK >> GO TO 7.
Revision: October 2008 EC-289 2009 Frontier
P0643 SENSOR POWER SUPPLY
< COMPONENT DIAGNOSIS > [QR25DE]
NG >> GO TO 6.
6.REPLACE ACCELERATOR PEDAL ASSEMBLY
1. Replace accelerator pedal assembly.
2. Perform EC-24, "Accelerator Pedal Released Position Learning".
3. Perform EC-24, "Throttle Valve Closed Position Learning".
4. Perform EC-24, "Idle Air Volume Learning".

>> INSPECTION END


7.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".

>> INSPECTION END

Revision: October 2008 EC-290 2009 Frontier


P0850 PNP SWITCH
< COMPONENT DIAGNOSIS > [QR25DE]
P0850 PNP SWITCH
A
Component Description INFOID:0000000004053536

When the shift lever position is P or N (A/T), Neutral (M/T), park/neutral position (PNP) switch is ON. EC
ECM detects the position because the continuity of the line (the ON signal) exists.
On Board Diagnosis Logic INFOID:0000000004053537

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors D
[The park/neutral position (PNP) switch
The signal of the park/neutral position (PNP)
P0850 Park/neutral position circuit is open or shorted.]
switch does not change during driving after the
0850 switch • Park/neutral position (PNP) switch
engine is started. E
• Combination meter
• TCM (A/T models)

DTC Confirmation Procedure INFOID:0000000004053538 F

CAUTION:
Always drive vehicle at a safe speed.
NOTE: G
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
H
WITH CONSULT-III
1. Turn ignition switch ON.
2. Select “P/N POSI SW” in “DATA MONITOR” mode with CONSULT-III. Then check the “P/N POSI SW” I
signal under the following conditions.

Position (Shift lever) Known-good signal J


P or N position (A/T)
ON
Neutral position (M/T)
Except the above position OFF K
If NG, go to EC-292, "Diagnosis Procedure".
If OK, go to following step.
3. Select “DATA MONITOR” mode with CONSULT-III. L
4. Start engine and warm it up to normal operating temperature.
5. Maintain the following conditions for at least 50 consecutive seconds.
M

ENG SPEED More than 1,150 rpm (A/T)


More than 1,400 rpm (M/T)
N
COOLAN TEMP/S More than 70°C (158°F)
B/FUEL SCHDL 2.0 - 31.8 msec
VHCL SPEED SE More than 64 km/h (40 MPH) O
Shift lever Suitable position
6. Check 1st trip DTC.
7. If 1st trip DTC is detected, go to EC-292, "Diagnosis Procedure". P

Overall Function Check INFOID:0000000004053539

Use this procedure to check the overall function of the park/neutral position (PNP) switch circuit. During this
check, a 1st trip DTC might not be confirmed.
WITH GST

Revision: October 2008 EC-291 2009 Frontier


P0850 PNP SWITCH
< COMPONENT DIAGNOSIS > [QR25DE]
1. Turn ignition switch ON.
2. Check voltage between ECM terminal 102 (PNP switch signal)
and ground under the following conditions.

Condition (shift position) Voltage (Known-good data)


P or N position (A/T)
Approx. 0 (V)
Neutral position (M/T)
BATTERY VOLTAGE
Except the above position
(11 - 14V)
3. If NG, go to EC-292, "Diagnosis Procedure".
MBIB0043E

Diagnosis Procedure INFOID:0000000004053540

A/T MODELS
1.CHECK DTC WITH TCM
Refer toTM-230 .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace.
2.CHECK STARTING SYSTEM
Turn ignition switch OFF, then turn it to START.
Does starter motor operate?
Yes or No
Yes >> GO TO 3.
No >> Refer to STR-5, "Work Flow".
3.CHECK PNP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-I
1. Turn ignition switch OFF.
2. Disconnect A/T assembly harness connector.
3. Disconnect combination meter harness connector.
4. Check harness continuity between A/T assembly terminal 9 and combination meter terminal 17.
Refer to Wiring Diagram.

Continuity should exist.


5. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
4.DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors M31, E152
• Harness for open or short between A/T assembly and combination meter.

>> Repair open circuit, short to ground or short to power in harness or connectors.
5.CHECK PNP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-II
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 102 and combination meter terminal 7.
Refer to Wiring Diagram.

Continuity should exist.


3. Also check harness for short to ground and short to power.

Revision: October 2008 EC-292 2009 Frontier


P0850 PNP SWITCH
< COMPONENT DIAGNOSIS > [QR25DE]
OK or NG
OK >> GO TO 7. A
NG >> GO TO 6.
6.DETECT MALFUNCTIONING PART
EC
Check the following.
• Harness connectors E152, M31
• Harness for open or short between ECM and combination meter
C

>> Repair open circuit, short to ground or short to power in harness or connectors.
7.CHECK PNP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-III D
1. Check harness continuity between A/T assembly terminal 9 and TCM terminal 8.

Continuity should exist. E


2. Also check harness for short to ground and short to power.
OK or NG
F
OK >> GO TO 8.
NG >> Repair open circuit, short to ground or short to power in harness or connectors.
8.CHECK INTERMITTENT INCIDENT G
Refer to GI-49, "Intermittent Incident".
OK or NG
OK >> GO TO 9. H
NG >> Repair or replace.
9.REPLACE COMBINATION METER
I
Refer to MWI-4.

>> INSPECTION END J


M/T MODELS
1.CHECK PNP SWITCH GROUND CIRCUIT FOR OPEN AND SHORT K
1. Turn ignition switch OFF.
2. Disconnect PNP switch harness connector.
3. Check harness continuity between PNP switch terminal 2 and ground. L
Refer to Wiring Diagram.

Continuity should exist.


M
4. Also check harness for short to power.
OK or NG
OK >> GO TO 3 N
NG >> GO TO 2.
2.DETECT MALFUNCTIONING PART
Check the following. O
• Harness connectors F14, E5
• Harness for open or short between PNP switch and ground
P
>> Repair open circuit or short to power in harness or connectors.
3.CHECK PNP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 102 and PNP switch terminal 1.
Refer to Wiring Diagram.

Revision: October 2008 EC-293 2009 Frontier


P0850 PNP SWITCH
< COMPONENT DIAGNOSIS > [QR25DE]

Continuity should exist.


3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
4.DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors F14, E5
• Harness for open or short between PNP switch and ECM

>> Repair open circuit, short to ground or short to power in harness or connectors.
5.CHECK PNP SWITCH
Refer to TM-233.
OK or NG
OK >> GO TO 6.
NG >> Replace PNP switch.
6.CHECK INTERMITTENT INCIDENT
Refer toGI-49, "Intermittent Incident" .

>> INSPECTION END

Revision: October 2008 EC-294 2009 Frontier


P1148 CLOSED LOOP CONTROL
< COMPONENT DIAGNOSIS > [QR25DE]
P1148 CLOSED LOOP CONTROL
A
On Board Diagnosis Logic INFOID:0000000004053541

This self-diagnosis has the one trip detection logic. EC

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors C
The closed loop control function does not [The air fuel ratio (A/F) sensor 1 circuit is
P1148
Closed loop control function operate even when vehicle is being driven in open or shorted.]
1148
the specified condition. • Air fuel ratio (A/F) sensor 1
• Air fuel ratio (A/F) sensor 1 heater D
NOTE:
DTC P1148 is displayed with another DTC for air fuel ratio (A/F) sensor 1.
Perform the trouble diagnosis for the corresponding DTC. E

Revision: October 2008 EC-295 2009 Frontier


P1217 ENGINE OVER TEMPERATURE
< COMPONENT DIAGNOSIS > [QR25DE]
P1217 ENGINE OVER TEMPERATURE
On Board Diagnosis Logic INFOID:0000000004053542

If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will
rise.
When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction is
indicated.
This self-diagnosis has the one trip detection logic.

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Cooling fan (crankshaft driven)
• Cooling fan does not operate properly
• Radiator hose
(Overheat).
• Radiator
• Cooling fan system does not operate
• Radiator cap
Engine over temperature properly (Overheat).
P1217 • Water pump
(Overheat) • Engine coolant was not added to the sys-
• Thermostat
tem using the proper filling method.
• Engine coolant temperature sensor
• Engine coolant is not within the specified
For more information, refer to EC-298, "Main
range.
12 Causes of Overheating" .
CAUTION:
When a malfunction is indicated, always replace the coolant. Refer to CO-12, "Changing Engine Cool-
ant", “Changing Engine Coolant”. Also, replace the engine oil.
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Always use
coolant with the proper mixture ratio. Refer to MA-12, "Fluids and Lubricants".
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
Overall Function Check INFOID:0000000004053543

Use this procedure to check the overall function of the engine coolant over temperature enrichment protection
check, a DTC might not be confirmed.
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high pres-
sure fluid escaping from the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off.
WITH CONSULT-III
1. Check the coolant level in the reservoir tank and radiator.
NOTE:
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-297,
"Diagnosis Procedure" .
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-297,
"Diagnosis Procedure" .
3. Start engine.
4. Make sure that cooling fan (crankshaft driven) operates.
SEF621W
5. If NG, go to EC-297, "Diagnosis Procedure" .
WITH GST
1. Check the coolant level in the reservoir tank and radiator.
NOTE:
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below the proper range, skip the following steps
and go to EC-297, "Diagnosis Procedure" .
2. Confirm whether customer filled the coolant or not. If customer filled the coolant, skip the following steps
and go to EC-297, "Diagnosis Procedure" .
3. Start engine and make sure that cooling fan (crankshaft driven) operates.
CAUTION:

Revision: October 2008 EC-296 2009 Frontier


P1217 ENGINE OVER TEMPERATURE
< COMPONENT DIAGNOSIS > [QR25DE]
Be careful not to overheat engine.
4. If NG, go to EC-297, "Diagnosis Procedure" . A
Diagnosis Procedure INFOID:0000000004053544

1.CHECK COOLING FAN (CRANKSHAFT DRIVEN) OPERATION EC

1. Start engine and let it idle.


2. Make sure that cooling fan (crankshaft driven) operates normally.
C
OK or NG
OK >> GO TO 2.
NG >> Check cooling fan (crankshaft driven). Refer to CO-19, "Exploded View".
D
2.CHECK COOLING SYSTEM FOR LEAK
Refer to CO-11, "System Inspection".
OK or NG E
OK >> GO TO 3.
NG >> Check the following for leak.
• Hose F
• Radiator
• Water pump
• Reservoir tank G
3.CHECK RADIATOR CAP
Refer to CO-16, "Exploded View".
H
OK or NG
OK >> GO TO 4.
NG >> Replace radiator cap.
I
4.CHECK THERMOSTAT
Refer to CO-22, "Exploded View".
OK or NG J
OK >> GO TO 5.
NG >> Replace thermostat.
5.CHECK ENGINE COOLANT TEMPERATURE SENSOR K

Refer to EC-126, "Component Inspection".


OK or NG L
OK >> GO TO 6.
NG >> Replace engine coolant temperature sensor.
6.CHECK MAIN 12 CAUSES M
If the cause cannot be isolated, go to EC-298, "Main 12 Causes of Overheating" .

N
>> INSPECTION END

Revision: October 2008 EC-297 2009 Frontier


P1217 ENGINE OVER TEMPERATURE
< COMPONENT DIAGNOSIS > [QR25DE]
Main 12 Causes of Overheating INFOID:0000000004053545

Engine Step Inspection item Equipment Standard Reference page


OFF 1 • Blocked radiator • Visual No blocking —
• Blocked condenser
• Blocked radiator grille
• Blocked bumper
2 • Coolant mixture • Coolant tester Refer toCO-11, "System Inspection"
3 • Coolant level • Visual Coolant up to MAX level See CO-12, "Changing
in reservoir tank and radi- Engine Coolant".
ator filler neck
4 • Radiator cap • Pressure tester See CO-11, "System Inspection".

ON*1 5 • Coolant leaks • Visual No leaks See CO-11, "System In-


spection".

ON*1 6 • Thermostat • Touch the upper and Both hoses should be hot See CO-11, "System In-
lower radiator hoses spection".
See CO-19, "Exploded
ON*1 7 • Cooling fan • Visual Operating
View".
OFF 8 • Combustion gas leak • Color checker chemical Negative —
tester 4 Gas analyzer

ON*2 9 • Coolant temperature • Visual Gauge less than 3/4 when —


gauge driving
• Coolant overflow to res- • Visual No overflow during driving See CO-12, "Changing
ervoir tank and idling Engine Coolant".

OFF*3 10 • Coolant return from • Visual Should be initial level in See CO-11, "System In-
reservoir tank to radia- reservoir tank spection".
tor
OFF 11 • Cylinder head • Straight gauge feeler 0.1 mm (0.004 in) Maxi- See EM-64, "Exploded
gauge mum distortion (warping) View".
12 • Cylinder block and pis- • Visual No scuffing on cylinder See CO-9, "Troubleshoot-
tons walls or piston ing Chart".
*1: Engine running at 3,000 rpm for 10 minutes.
*2: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*3: After 60 minutes of cool down time.
For more information, refer to CO-9, "Troubleshooting Chart".

Revision: October 2008 EC-298 2009 Frontier


P1225 TP SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
P1225 TP SENSOR
A
Component Description INFOID:0000000004053546

Electric throttle control actuator consists of throttle control motor, EC


throttle position sensor, etc. The throttle position sensor responds to
the throttle valve movement.
The throttle position sensor has two sensors. These sensors are a
kind of potentiometers which transform the throttle valve position into C
output voltage, and emit the voltage signal to the ECM. In addition,
these sensors detect the opening and closing speed of the throttle
valve and feed the voltage signals to the ECM. The ECM judges the D
current opening angle of the throttle valve from these signals and the
ECM controls the throttle control motor to make the throttle valve
opening angle properly in response to driving condition.
PBIB0145E E
On Board Diagnosis Logic INFOID:0000000004053547

The MIL will not light up for this self-diagnosis. F

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1225 Closed throttle position learning Closed throttle position learning value is • Electric throttle control actuator G
1225 performance problem excessively low. (TP sensor 1 and 2)

DTC Confirmation Procedure INFOID:0000000004053548


H
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test. I
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
WITH CONSULT-III J
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
K
3. Check 1st trip DTC.
4. If 1st trip DTC is detected, go to EC-299, "Diagnosis Procedure".
WITH GST L
Follow the procedure “With CONSULT-III” above.
Diagnosis Procedure INFOID:0000000004053549
M
1.CHECK ELECTRIC THROTTLE CONTROL ACTUATOR VISUALLY
1. Turn ignition switch OFF. N
2. Remove the intake air duct.
3. Check if foreign matter is caught between the throttle valve and
the housing.
O
OK or NG
OK >> GO TO 2.
NG >> Remove the foreign matter and clean the electric throttle
control actuator inside. P

BBIA0623E

2.REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR


Revision: October 2008 EC-299 2009 Frontier
P1225 TP SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
1. Replace the electric throttle control actuator.
2. Perform EC-24, "Throttle Valve Closed Position Learning".
3. Perform EC-24, "Idle Air Volume Learning".

>> INSPECTION END

Revision: October 2008 EC-300 2009 Frontier


P1226 TP SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
P1226 TP SENSOR
A
Component Description INFOID:0000000004053550

Electric throttle control actuator consists of throttle control motor, EC


throttle position sensor, etc. The throttle position sensor responds to
the throttle valve movement.
The throttle position sensor has two sensors. These sensors are a
kind of potentiometers which transform the throttle valve position into C
output voltage, and emit the voltage signal to the ECM. In addition,
these sensors detect the opening and closing speed of the throttle
valve and feed the voltage signals to the ECM. The ECM judges the D
current opening angle of the throttle valve from these signals and the
ECM controls the throttle control motor to make the throttle valve
opening angle properly in response to driving condition.
PBIB0145E E
On Board Diagnosis Logic INFOID:0000000004053551

The MIL will not light up for this self-diagnosis. F

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1226 Closed throttle position learning Closed throttle position learning is not performed • Electric throttle control actuator G
1226 performance problem successfully, repeatedly. (TP sensor 1 and 2)

DTC Confirmation Procedure INFOID:0000000004053552 H

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test. I
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
J
WITH CONSULT-III
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON. K
3. Repeat steps 1 and 2 for 32 times.
4. Check 1st trip DTC.
5. If 1st trip DTC is detected, go to EC-301, "Diagnosis Procedure". L
WITH GST
Follow the procedure “With CONSULT-III” above.
M
Diagnosis Procedure INFOID:0000000004053553

1.CHECK ELECTRIC THROTTLE CONTROL ACTUATOR VISUALLY N


1. Turn ignition switch OFF.
2. Remove the intake air duct.
3. Check if foreign matter is caught between the throttle valve and O
the housing.
OK or NG
OK >> GO TO 2. P
NG >> Remove the foreign matter and clean the electric throttle
control actuator inside.

BBIA0623E

Revision: October 2008 EC-301 2009 Frontier


P1226 TP SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]

2.REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR


1. Replace the electric throttle control actuator.
2. Perform EC-24, "Throttle Valve Closed Position Learning".
3. Perform EC-24, "Idle Air Volume Learning".

>> INSPECTION END

Revision: October 2008 EC-302 2009 Frontier


P1421 COLD START CONTROL
< COMPONENT DIAGNOSIS > [QR25DE]
P1421 COLD START CONTROL
A
Description INFOID:0000000004053554

ECM controls ignition timing and engine idle speed when engine is started with prewarming up condition. EC
This control promotes the activation of three way catalyst by heating the catalyst and reduces emissions.
On Board Diagnosis Logic INFOID:0000000004053555

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
ECM does not control ignition timing and engine • Lack of intake air volume D
P1421 Cold start emission reduction
idle speed properly when engine is started with • Fuel injection system
1421 strategy monitoring
prewarming up condition. • ECM
E
DTC Confirmation Procedure INFOID:0000000004053556

NOTE:
• If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at F
least 10 seconds before conducting the next test.
• If DTC P1421 is displayed with other DTC, first perform the trouble diagnosis for other DTC.
TESTING CONDITION: G
Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-III
1. Turn ignition switch OFF and wait at least 10 seconds. H
2. Turn ignition switch ON.
3. Select “DATA MONITOR” mode with CONSULT-III.
I
4. Check that the “COOLAN TEMP/S” indication is between 4°C (39°F) and 36°C (97°F).
If "COOLAN TEMP/S" indication is within the specified value, go to the following steps.
If "COOLAN TEMP/S" indication is out of the specified value, cool engine down or warm engine up and go
to step 1. J
5. Start engine and let it idle for 5 minutes.
6. Check 1st trip DTC.
K
7. If 1st trip DTC is detected, go to EC-303, "Diagnosis Procedure".
WITH GST
Follow the procedure “WITH CONSULT-III” above. L
Diagnosis Procedure INFOID:0000000004053557

1.PERFORM IDLE AIR VOLUME LEARNING M


Perform EC-24, "Idle Air Volume Learning".
Is Idle Air Volume Learning carried out successfully?
N
Yes or No
Yes >> GO TO 2.
No >> Follow the instruction of Idle Air Volume Learning.
O
2.CHECK INTAKE SYSTEM
Check for the cause of intake air volume lacking. Refer to the following.
• Crushed intake air passage P
• Intake air passage clogging
OK or NG
OK >> GO TO 3.
NG >> Repair or replace malfunctioning part
3.CHECK FUEL INJECTION SYSTEM FUNCTION
Perform EC-171, "DTC Confirmation Procedure" for DTC P0171.

Revision: October 2008 EC-303 2009 Frontier


P1421 COLD START CONTROL
< COMPONENT DIAGNOSIS > [QR25DE]
OK or NG
OK >> GO TO 4.
NG >> Go to EC-172, "Diagnosis Procedure" for DTC P0171.
4.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT-III
1. Turn ignition switch ON.
2. Select “SELF DIAG RESULTS” mode with CONSULT-III.
3. Touch “ERASE”.
4. Perform DTC Confirmation Procedure.
See EC-303, "DTC Confirmation Procedure".
5. Is the 1st trip DTC P1421 displayed again?
With GST
1. Turn ignition switch ON.
2. Select Service $04 with GST.
3. Perform DTC Confirmation Procedure.
See EC-303, "DTC Confirmation Procedure".
4. Is the 1st trip DTC P1421 displayed again?
Yes or No
Yes >> GO TO 5.
No >> INSPECTION END
5.REPLACE ECM
1. Replace ECM.
2. Perform initialization of NVIS (NATS) system and registration of all NVIS (NATS) ignition key IDs.
Refer to SEC-6, "ECM RE-COMMUNICATING FUNCTION : Special Repair Requirement".
3. Perform EC-24, "VIN Registration".
4. Perform EC-24, "Accelerator Pedal Released Position Learning".
5. Perform EC-24, "Throttle Valve Closed Position Learning".
6. Perform EC-24, "Idle Air Volume Learning".

>> INSPECTION END

Revision: October 2008 EC-304 2009 Frontier


P1550 BATTERY CURRENT SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
P1550 BATTERY CURRENT SENSOR
A
Component Description INFOID:0000000004053558

The power generation voltage variable control enables fuel con- EC


sumption to be decreased by reducing the engine load which is
caused by the power generation of the generator. The battery cur-
rent sensor is installed to the battery cable at the negative terminal.
The sensor measures the charging/discharging current of the bat- C
tery. Based on the sensor signal, ECM judges whether or not the
power generation voltage variable control is performed. When per-
forming the power generation voltage variable control, ECM calcu- D
lates the target power generation voltage based on the sensor
signal. And ECM sends the calculated value as the power genera-
tion command value to IPDM E/R. For the details of the power gen-
eration voltage variable control, refer to CHG-6, "System
BBIA0630E E
Description".
CAUTION:
Never connect the electrical component or the ground wire directly to the battery terminal.The con- F
nection causes the malfunction of the power generation voltage variable control, and then the battery
discharge may occur.
On Board Diagnosis Logic INFOID:0000000004053559 G

The MIL will not light up for this self-diagnosis.


NOTE: H
If DTC P1550 is displayed with DTC P0643, first perform the trouble diagnosis for DTC P0643. Refer to
EC-288.

DTC No. Trouble diagnosis name DTC detecting condition Possible cause I
The output voltage of the battery current • Harness or connectors
P1550 Battery current sensor circuit
sensor remains within the specified (The sensor circuit is open or shorted.)
1550 range/performance
range while engine is running. • Battery current sensor J

DTC Confirmation Procedure INFOID:0000000004053560

K
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle. L

WITH CONSULT-III
1. Start engine and wait at least 10 seconds. M
2. Check 1st trip DTC.
3. If 1st trip DTC is detected, go to EC-305, "Diagnosis Procedure".
WITH GST N
Follow the procedure “WITH CONSULT-III” above.
Diagnosis Procedure INFOID:0000000004053561
O

1.CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF. P
2. Loosen and retighten two ground screws on the body.

Revision: October 2008 EC-305 2009 Frontier


P1550 BATTERY CURRENT SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
Refer to EC-91, "Ground Inspection".

BBIA0614E

OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2.CHECK BATTERY CURRENT SENSOR POWER SUPPLY CIRCUIT
1. Disconnect battery current sensor harness connector.
2. Turn ignition switch ON.

BBIA0630E

3. Check voltage between battery current sensor terminal 1 and


ground with CONSULT-III or tester.

Voltage: Approximately 5V
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

PBIA9891J

3.DETECT MALFUNCTIONING PART


Check the following.
• Harness connectors E5, F14
• Harness for open or short between battery current sensor and ECM

>> Repair open circuit, short to ground or short to power in harness or connectors.
4.CHECK BATTERY CURRENT SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between battery current sensor terminal 2 and ECM terminal 67.
Refer to Wiring Diagram.

Continuity should exist.


4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
Revision: October 2008 EC-306 2009 Frontier
P1550 BATTERY CURRENT SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]

5.DETECT MALFUNCTIONING PART A


Check the following.
• Harness connectors E5, F14
• Harness for open or short between battery current sensor and ECM
EC

>> Repair open circuit, short to ground or short to power in harness or connectors.
6.CHECK BATTERY CURRENT SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT C
1. Check harness continuity between battery current sensor terminal 3 and ECM terminal 71.
Refer to Wiring Diagram.
D
Continuity should exist.
2. Also check harness for short to ground and short to power.
E
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.
F
7.DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors E5, F14 G
• Harness for open or short between battery current sensor and ECM

>> Repair open circuit, short to ground or short to power in harness or connectors. H
8.CHECK BATTERY CURRENT SENSOR
Refer to EC-307, "Component Inspection".
I
OK or NG
OK >> GO TO 9.
NG >> Replace battery negative cable assembly. J
9.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".
K
>> INSPECTION END
Component Inspection INFOID:0000000004053562 L

BATTERY CURRENT SENSOR


1. Reconnect harness connectors disconnected. M
2. Disconnect battery negative cable.
3. Install jumper cable between battery negative terminal and body
ground. N
4. Turn ignition switch ON.

BBIA0631E

Revision: October 2008 EC-307 2009 Frontier


P1550 BATTERY CURRENT SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
5. Check voltage between ECM terminal 71 (battery current sensor
signal) and ground.

Voltage: Approximately 2.5V


6. If NG, replace battery negative cable assembly.

PBIB2617E

Revision: October 2008 EC-308 2009 Frontier


P1551, P1552 BATTERY CURRENT SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
P1551, P1552 BATTERY CURRENT SENSOR
A
Component Description INFOID:0000000004053563

The power generation voltage variable control enables fuel con- EC


sumption to be decreased by reducing the engine load which is
caused by the power generation of the generator. The battery cur-
rent sensor is installed to the battery cable at the negative terminal.
The sensor measures the charging/discharging current of the bat- C
tery. Based on the sensor signal, ECM judges whether or not the
power generation voltage variable control is performed. When per-
forming the power generation voltage variable control, ECM calcu- D
lates the target power generation voltage based on the sensor
signal. And ECM sends the calculated value as the power genera-
tion command value to IPDM E/R. For the details of the power gen-
eration voltage variable control, refer to CHG-6, "System
BBIA0630E E
Description".
CAUTION:
Never connect the electrical component or the ground wire directly to the battery terminal. The con- F
nection causes the malfunction of the power generation voltage variable control, and then the battery
discharge may occur.
On Board Diagnosis Logic INFOID:0000000004053564 G

The MIL will not light up for these diagnosis.


NOTE: H
If DTC P1551 or P1552 is displayed with DTC P0643, first perform the trouble diagnosis for DTC P0643.
Refer to EC-288.

DTC No. Trouble diagnosis name DTC detecting condition Possible cause I
P1551 Battery current sensor circuit An excessively low voltage from the
1551 low input sensor is sent to ECM. • Harness or connectors
(The sensor circuit is open or shorted.) J
P1552 Battery current sensor circuit An excessively high voltage from the • Battery current sensor
1552 high input sensor is sent to ECM.

DTC Confirmation Procedure INFOID:0000000004053565


K
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION: L
Before performing the following procedure, confirm that battery voltage is more than 10V with ignition
switch ON
WITH CONSULT-III M

1. Turn ignition switch ON and wait at least 10 seconds.


2. Check 1st trip DTC. N
3. If 1st trip DTC is detected, go to EC-309, "Diagnosis Procedure".
WITH GST
Follow the procedure “WITH CONSULT-III” above. O

Diagnosis Procedure INFOID:0000000004053566

1.CHECK GROUND CONNECTIONS P

1. Turn ignition switch OFF.


2. Loosen and retighten two ground screws on the body.

Revision: October 2008 EC-309 2009 Frontier


P1551, P1552 BATTERY CURRENT SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
Refer to EC-91, "Ground Inspection".

BBIA0614E

OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2.CHECK BATTERY CURRENT SENSOR POWER SUPPLY CIRCUIT
1. Disconnect battery current sensor harness connector.
2. Turn ignition switch ON.

BBIA0630E

3. Check voltage between battery current sensor terminal 1 and


ground with CONSULT-III or tester.

Voltage: Approximately 5V
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

PBIA9891J

3.DETECT MALFUNCTIONING PART


Check the following.
• Harness connectors E5, F14
• Harness for open or short between battery current sensor and ECM

>> Repair circuit, short to ground or short to power in harness or connectors.


4.CHECK BATTERY CURRENT SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between battery current sensor terminal 2 and ECM terminal 67.
Refer to Wiring Diagram.

Continuity should exist.


4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
Revision: October 2008 EC-310 2009 Frontier
P1551, P1552 BATTERY CURRENT SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]

5.DETECT MALFUNCTIONING PART A


Check the following.
• Harness connectors E5, F14
• Harness for open or short between battery current sensor and ECM
EC

>> Repair circuit, short to ground or short to power in harness or connectors.


6.CHECK BATTERY CURRENT SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT C
1. Check harness continuity between battery current sensor terminal 3 and ECM terminal 71.
Refer to Wiring Diagram.
D
Continuity should exist.
2. Also check harness for short to ground and short to power.
E
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.
F
7.DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors E5, F14 G
• Harness for open or short between battery current sensor and ECM

>> Repair circuit, short to ground or short to power in harness or connectors. H


8.CHECK BATTERY CURRENT SENSOR
Refer to EC-311, "Component Inspection".
I
OK or NG
OK >> GO TO 9.
NG >> Replace battery negative cable assembly. J
9.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".
K
>> INSPECTION END
Component Inspection INFOID:0000000004053567 L

BATTERY CURRENT SENSOR


1. Reconnect harness connectors disconnected. M
2. Disconnect battery negative cable.
3. Install jumper cable between battery negative terminal and body
ground. N
4. Turn ignition switch ON.

BBIA0631E

Revision: October 2008 EC-311 2009 Frontier


P1551, P1552 BATTERY CURRENT SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
5. Check voltage between ECM terminal 71 (battery current sensor
signal) and ground.

Voltage: Approximately 2.5V


6. If NG, replace battery negative cable assembly.

PBIB2617E

Revision: October 2008 EC-312 2009 Frontier


P1553 BATTERY CURRENT SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
P1553 BATTERY CURRENT SENSOR
A
Component Description INFOID:0000000004053568

The power generation voltage variable control enables fuel con- EC


sumption to be decreased by reducing the engine load which is
caused by the power generation of the generator. The battery cur-
rent sensor is installed to the battery cable at the negative terminal.
The sensor measures the charging/discharging current of the bat- C
tery. Based on the sensor signal, ECM judges whether or not the
power generation voltage variable control is performed. When per-
forming the power generation voltage variable control, ECM calcu- D
lates the target power generation voltage based on the sensor
signal. And ECM sends the calculated value as the power genera-
tion command value to IPDM E/R. For the details of the power gen-
eration voltage variable control, refer to CHG-6, "System
BBIA0630E E
Description".
CAUTION:
Never connect the electrical component or the ground wire directly to the battery terminal. The con- F
nection causes the malfunction of the power generation voltage variable control, and then the battery
discharge may occur.
On Board Diagnosis Logic INFOID:0000000004053569 G

The MIL will not light up for this self-diagnosis.


NOTE: H
If DTC P1553 is displayed with DTC P0643, first perform the trouble diagnosis for DTC P0643. Refer to
EC-288.

DTC No. Trouble diagnosis name DTC detecting condition Possible cause I
The signal voltage transmitted from the • Harness or connectors
P1553 Battery current sensor
sensor to ECM is higher than the amount of (The sensor circuit is open or shorted.)
1553 performance
the maximum power generation. • Battery current sensor J

DTC Confirmation Procedure INFOID:0000000004053570

If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at K
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle. L
WITH CONSULT-III
1. Start engine and wait at least 10 seconds.
M
2. Check 1st trip DTC.
3. If 1st trip DTC is detected, go to EC-313, "Diagnosis Procedure".
WITH GST N
Follow the procedure “WITH CONSULT-III” above.
Diagnosis Procedure INFOID:0000000004053571
O
1.CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF. P
2. Loosen and retighten two ground screws on the body.

Revision: October 2008 EC-313 2009 Frontier


P1553 BATTERY CURRENT SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
Refer to EC-91, "Ground Inspection".

BBIA0614E

OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2.CHECK BATTERY CURRENT SENSOR POWER SUPPLY CIRCUIT
1. Disconnect battery current sensor harness connector.
2. Turn ignition switch ON.

BBIA0630E

3. Check voltage between battery current sensor terminal 1 and


ground with CONSULT-III or tester.

Voltage: Approximately 5V
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

PBIA9891J

3.DETECT MALFUNCTIONING PART


Check the following.
• Harness connectors E5, F14
• Harness for open or short between battery current sensor and ECM

>> Repair open circuit, short to ground or short to power in harness or connectors.
4.CHECK BATTERY CURRENT SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between battery current sensor terminal 2 and ECM terminal 67.
Refer to Wiring Diagram.

Continuity should exist.


4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
Revision: October 2008 EC-314 2009 Frontier
P1553 BATTERY CURRENT SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]

5.DETECT MALFUNCTIONING PART A


Check the following.
• Harness connectors E5, F14
• Harness for open or short between battery current sensor and ECM
EC

>> Repair open circuit, short to ground or short to power in harness or connectors.
6.CHECK BATTERY CURRENT SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT C
1. Check harness continuity between battery current sensor terminal 3 and ECM terminal 71.
Refer to Wiring Diagram.
D
Continuity should exist.
2. Also check harness for short to ground and short to power.
E
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.
F
7.DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors E5, F14 G
• Harness for open or short between battery current sensor and ECM

>> Repair open circuit, short to ground or short to power in harness or connectors. H
8.CHECK BATTERY CURRENT SENSOR
Refer to EC-315, "Component Inspection".
I
OK or NG
OK >> GO TO 9.
NG >> Replace battery negative cable assembly. J
9.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".
K
>> INSPECTION END
Component Inspection INFOID:0000000004053572 L

BATTERY CURRENT SENSOR


1. Reconnect harness connectors disconnected. M
2. Disconnect battery negative cable.
3. Install jumper cable between battery negative terminal and body
ground. N
4. Turn ignition switch ON.

BBIA0631E

Revision: October 2008 EC-315 2009 Frontier


P1553 BATTERY CURRENT SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
5. Check voltage between ECM terminal 71 (battery current sensor
signal) and ground.

Voltage: Approximately 2.5V


6. If NG, replace battery negative cable assembly.

PBIB2617E

Revision: October 2008 EC-316 2009 Frontier


P1554 BATTERY CURRENT SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
P1554 BATTERY CURRENT SENSOR
A
Component Description INFOID:0000000004053573

The power generation voltage variable control enables fuel con- EC


sumption to be decreased by reducing the engine load which is
caused by the power generation of the generator. The battery cur-
rent sensor is installed to the battery cable at the negative terminal.
The sensor measures the charging/discharging current of the bat- C
tery. Based on the sensor signal, ECM judges whether or not the
power generation voltage variable control is performed. When per-
forming the power generation voltage variable control, ECM calcu- D
lates the target power generation voltage based on the sensor
signal. And ECM sends the calculated value as the power genera-
tion command value to IPDM E/R. For the details of the power gen-
eration voltage variable control, refer to CHG-6, "System
BBIA0630E E
Description".
CAUTION:
Never connect the electrical component or the ground wire directly to the battery terminal. The con- F
nection causes the malfunction of the power generation voltage variable control, and then the battery
discharge may occur.
On Board Diagnosis Logic INFOID:0000000004053574 G

The MIL will not light up for this self-diagnosis.


NOTE: H
If DTC P1554 is displayed with DTC P0643, first perform the trouble diagnosis for DTC P0643. Refer to
EC-288.

DTC No. Trouble diagnosis name DTC detecting condition Possible cause I
The output voltage of the battery current • Harness or connectors
P1554 Battery current sensor per-
sensor is lower than the specified value (The sensor circuit is open or shorted.)
1554 formance
while the battery voltage is high enough. • Battery current sensor J

Overall Function Check INFOID:0000000004053575

Use this procedure to check the overall function of the battery current sensor circuit. During this check, a 1st K
trip DTC might not be confirmed.
TESTING CONDITION:
• Before performing the following procedure, confirm that battery voltage is more than 12.8V at idle. L
• Before performing the following procedure, confirm that all load switches and A/C switch are turned
OFF.
WITH CONSULT-III M
1. Start engine and let it idle.
2. Select “BAT CUR SEN” in “DATA MONITOR” mode with CONSULT-III.
N
3. Check “BAT CUR SEN” indication for 10 seconds.
“BAT CUR SEN” should be above 2,300mV at least once.
4. If NG, go to EC-318, "Diagnosis Procedure".
O
WITH GST
1. Start engine and let it idle.
P

Revision: October 2008 EC-317 2009 Frontier


P1554 BATTERY CURRENT SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
2. Check voltage between ECM terminal 71 (battery current sensor
signal) and ground for 10 seconds.
The voltage should be above 2.3V at least once.
3. If NG, go to EC-318, "Diagnosis Procedure".

PBIA9891J

Diagnosis Procedure INFOID:0000000004053576

1.CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten two ground screws on the body.
Refer toEC-91, "Ground Inspection".

BBIA0614E

OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2.CHECK BATTERY CURRENT SENSOR POWER SUPPLY CIRCUIT
1. Disconnect battery current sensor harness connector.
2. Turn ignition switch ON.

BBIA0630E

3. Check voltage between battery current sensor terminal 1 and


ground with CONSULT-III or tester.

Voltage: Approximately 5V
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

PBIB2609E

3.DETECT MALFUNCTIONING PART


Revision: October 2008 EC-318 2009 Frontier
P1554 BATTERY CURRENT SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
Check the following.
• Harness connectors E5, F14 A
• Harness for open or short between battery current sensor and ECM

>> Repair open circuit, short to ground or short to power in harness or connectors. EC
4.CHECK BATTERY CURRENT SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
C
2. Disconnect ECM harness connector.
3. Check harness continuity between battery current sensor terminal 2 and ECM terminal 67.
Refer to Wiring Diagram.
D
Continuity should exist.
4. Also check harness for short to ground and short to power.
E
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
F
5.DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors E5, F14 G
• Harness for open or short between battery current sensor and ECM

>> Repair open circuit, short to ground or short to power in harness or connectors. H
6.CHECK BATTERY CURRENT SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between battery current sensor terminal 3 and ECM terminal 71.
I
Refer to Wiring Diagram.

Continuity should exist.


J
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8. K
NG >> GO TO 7.
7.DETECT MALFUNCTIONING PART
Check the following. L
• Harness connectors E5, F14
• Harness for open or short between battery current sensor and ECM
M
>> Repair open circuit, short to ground or short to power in harness or connectors.
8.CHECK BATTERY CURRENT SENSOR N
Refer to EC-319, "Component Inspection".
OK or NG
OK >> GO TO 9. O
NG >> Replace battery negative cable assembly.
9.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident". P

>> INSPECTION END


Component Inspection INFOID:0000000004053577

BATTERY CURRENT SENSOR

Revision: October 2008 EC-319 2009 Frontier


P1554 BATTERY CURRENT SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
1. Reconnect harness connectors disconnected.
2. Disconnect battery negative cable.
3. Install jumper cable between battery negative terminal and body
ground.
4. Turn ignition switch ON.

BBIA0631E

5. Check voltage between ECM terminal 71 (battery current sensor


signal) and ground.

Voltage: Approximately 2.5V


6. If NG, replace battery negative cable assembly.

PBIB2617E

Revision: October 2008 EC-320 2009 Frontier


P1564 ASCD STEERING SWITCH
< COMPONENT DIAGNOSIS > [QR25DE]
P1564 ASCD STEERING SWITCH
A
Component Description INFOID:0000000004053578

ASCD steering switch has variant values of electrical resistance for each button. ECM reads voltage variation EC
of switch, and determines which button is operated.

E
PBIB2645E

Refer to CCS-2 for the ASCD function.


On Board Diagnosis Logic INFOID:0000000004053579
F
This self-diagnosis has the one trip detection logic.
The MIL will not light up for this self-diagnosis.
NOTE: G
If DTC P1564 is displayed with DTC P0605, first perform the trouble diagnosis for DTC P0605. Refer to
EC-284.
H
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• An excessively high voltage signal from the
ASCD steering switch is sent to ECM. • Harness or connectors I
P1564 • ECM detects that input signal from the ASCD (The switch circuit is open or shorted.)
ASCD steering switch
1564 steering switch is out of the specified range. • ASCD steering switch
• ECM detects that the ASCD steering switch is • ECM
stuck ON. J

DTC Confirmation Procedure INFOID:0000000004053580

NOTE: K
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
L
WITH CONSULT-III
1. Turn ignition switch ON and wait at least 10 seconds.
2. Press MAIN switch for at least 10 seconds, then release it and wait at least 10 seconds. M
3. Press CANCEL switch for at least 10 seconds, then release it and wait at least 10 seconds.
4. Press RESUME/ACCELERATE switch for at least 10 seconds, then release it and wait at least 10 sec-
onds. N
5. Press SET/COAST switch for at least 10 seconds, then release it and wait at least 10 seconds.
6. Check DTC.
7. If DTC is detected, go to EC-321, "Diagnosis Procedure". O
WITH GST
Follow the procedure “WITH CONSULT-III” above.
P
Diagnosis Procedure INFOID:0000000004053581

1.CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten two ground screws on the body.

Revision: October 2008 EC-321 2009 Frontier


P1564 ASCD STEERING SWITCH
< COMPONENT DIAGNOSIS > [QR25DE]
Refer to EC-91, "Ground Inspection".

BBIA0614E

OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2.CHECK ASCD STEERING SWITCH CIRCUIT
With CONSULT-III
1. Turn ignition switch ON.
2. Select “MAIN SW”, “RESUME/ACC SW”, “SET SW and “CANCEL SW” in “DATA MONITOR” mode with
CONSULT-III.
3. Check each item indication under the following conditions.

Switch Monitor item Condition Indication


Pressed ON
MAIN switch MAIN SW
Released OFF
Pressed ON
CANCEL switch CANCEL SW
Released OFF

RESUME/ACCELERATE Pressed ON
RESUME/ACC SW
switch Released OFF
Pressed ON
SET/COAST switch SET SW
Released OFF

Without CONSULT-III
1. Turn ignition switch ON.
2. Check voltage between ECM terminal 99 and ground with
pressing each button.

Switch Condition Voltage [V]


Pressed Approx. 0
MAIN switch
Released Approx. 4.0
Pressed Approx. 1.0
CANCEL switch
Released Approx. 4.0

RESUME/ACCELERATE Pressed Approx. 3.0 PBIB0311E


switch Released Approx. 4.0
Pressed Approx. 2.0
SET/COAST switch
Released Approx. 4.0
OK or NG
OK >> GO TO 8.
NG >> GO TO 3.
3.CHECK ASCD STEERING SWITCH GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect combination switch harness connector M102.
Revision: October 2008 EC-322 2009 Frontier
P1564 ASCD STEERING SWITCH
< COMPONENT DIAGNOSIS > [QR25DE]
3. Disconnect ECM harness connector.
4. Check harness continuity between combination switch terminal 15 and ECM terminal 67. A
Refer to Wiring Diagram.

Continuity should exist. EC


5. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5. C
NG >> GO TO 4.
4.DETECT MALFUNCTIONING PART
D
Check the following.
• Harness connectors M31, E152
• Combination switch (spiral cable)
• Harness for open and short between ECM and combination switch E

>> Repair open circuit, short to ground or short to power in harness or connectors.
F
5.CHECK ASCD STEERING SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal 99 and combination switch terminal 14.
Refer to Wiring Diagram. G

Continuity should exist.


2. Also check harness for short to ground and short to power. H
OK or NG
OK >> GO TO 7.
NG >> GO TO 6. I
6.DETECT MALFUNCTIONING PART
Check the following. J
• Combination switch (spiral cable)
• Harness for open and short between ECM and combination switch
• Harness connectors M31, E152
K

>> Repair open circuit, short to ground or short to power in harness or connectors.
7.CHECK ASCD STEERING SWITCH L
Refer to EC-323, "Component Inspection".
OK or NG
OK >> GO TO 8. M
NG >> Replace ASCD steering switch.
8.CHECK INTERMITTENT INCIDENT N
Refer to GI-49, "Intermittent Incident".

>> INSPECTION END O


Component Inspection INFOID:0000000004053582

ASCD STEERING SWITCH P

1. Disconnect combination switch (spiral cable) harness connector M102.

Revision: October 2008 EC-323 2009 Frontier


P1564 ASCD STEERING SWITCH
< COMPONENT DIAGNOSIS > [QR25DE]
2. Check continuity between ASCD steering switch terminals 14
and 15 with pushing each switch.

Switch Condition Resistance [Ω]


Pressed Approx. 0
MAIN switch
Released Approx. 4,000
Pressed Approx. 250
CANCEL switch
Released Approx. 4,000

RESUME/ACCELERATE Pressed Approx. 1,480 JMBIA1066GB


switch Released Approx. 4,000
Pressed Approx. 660
SET SW/COAST switch
Released Approx. 4,000
If NG, replace ASCD steering switch.

Revision: October 2008 EC-324 2009 Frontier


P1572 ASCD BRAKE SWITCH
< COMPONENT DIAGNOSIS > [QR25DE]
P1572 ASCD BRAKE SWITCH
A
Component Description INFOID:0000000004053583

When the brake pedal is depressed, ASCD brake switch is turned EC


OFF and stop lamp switch is turned ON. ECM detects the state of
the brake pedal by those two types of input (ON/OFF signal).
Refer to CCS-2 for the ASCD function.
C

BBIA0560E E
On Board Diagnosis Logic INFOID:0000000004053584

This self-diagnosis has the one trip detection logic. F


The MIL will not light up for this self-diagnosis.
NOTE:
• If DTC P1572 is displayed with DTC P0605, first perform the trouble diagnosis for DTC P0605. Refer
G
to EC-284.
• This self-diagnosis has the one trip detection logic. When malfunction A is detected, DTC is not
stored in ECM memory. And in that case, 1st trip DTC and 1st trip freeze frame data are displayed.
1st trip DTC is erased when ignition switch OFF. And even when malfunction A is detected in two H
consecutive trips, DTC is not stored in ECM memory.

DTC No. Trouble diagnosis name DTC Detecting Condition Possible Cause I
• When the vehicle speed is above • Harness or connectors
30km/h (19 MPH), ON signals from (The stop lamp switch circuit is shorted.)
A) the stop lamp switch and the ASCD • Harness or connectors
brake switch are sent to ECM at the (The ASCD brake switch circuit is shorted.) J
same time. • Harness or connectors
(The ASCD clutch switch circuit is shorted.)
(M/T models)
P1572 K
ASCD brake switch • Stop lamp switch
1572
• ASCD brake switch
• ASCD brake switch signal is not sent • ASCD clutch switch (M/T models)
B) to ECM for extremely long time while • Incorrect stop lamp switch installation L
the vehicle is driving • Incorrect ASCD brake switch installation
• Incorrect ASCD clutch switch installation
(M/T models)
• ECM M

DTC Confirmation Procedure INFOID:0000000004053585

CAUTION: N
Always drive vehicle at a safe speed.
NOTE:
• If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at O
least 10 seconds before conducting the next test.
• The procedure for malfunction B is not described. It takes an extremely long time to complete the procedure
for malfunction B. By performing the procedure for malfunction A, the condition that causes malfunction B
can be detected. P
TESTING CONDITION:
Steps 4 and 7 may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a
road test is expected to be easier, it is unnecessary to lift the vehicle.
WITH CONSULT-III
1. Start engine.
2. Select “DATA MONITOR” mode with CONSULT-III.
Revision: October 2008 EC-325 2009 Frontier
P1572 ASCD BRAKE SWITCH
< COMPONENT DIAGNOSIS > [QR25DE]
3. Press MAIN switch and make sure that CRUISE indicator lights up.
4. Drive the vehicle for at least 5 consecutive seconds under the following condition.

VHCL SPEED SE More than 30 km/h (19 MPH)


Shift lever Suitable position
5. Check DTC.
6. If DTC is detected, go to EC-326, "Diagnosis Procedure".
If DTC is not detected, go to the following steps.
7. Drive the vehicle for at least 5 consecutive seconds under the following condition.

VHCL SPEED SE More than 30 km/h (19 MPH)


Shift lever Suitable position
Depress the brake pedal for more than 5
Driving location seconds so as not to come off from the
above-mentioned vehicle speed.
8. Check DTC.
9. If DTC is detected, go to EC-326, "Diagnosis Procedure".
WITH GST
Follow the procedure “WITH CONSULT-III” above.
Diagnosis Procedure INFOID:0000000004053586

A/T MODELS
1.CHECK OVERALL FUNCTION-I
With CONSULT-III
1. Turn ignition switch ON.
2. Select “BRAKE SW1” in “DATA MONITOR” mode with CONSULT-III.
3. Check “BRAKE SW1” indication under the following conditions.

CONDITION INDICATION
Brake pedal: Slightly depressed OFF
Brake pedal: Fully released ON

Without CONSULT-III
1. Turn ignition switch ON.
2. Check voltage between ECM terminal 108 and ground under the
following conditions.

CONDITION VOLTAGE
Brake pedal: Slightly depressed Approximately 0V
Brake pedal: Fully released Battery voltage
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
MBIB0061E

2.CHECK OVERALL FUNCTION-II


With CONSULT-III
Check “BRAKE SW2” indication in “DATA MONITOR” mode.

Revision: October 2008 EC-326 2009 Frontier


P1572 ASCD BRAKE SWITCH
< COMPONENT DIAGNOSIS > [QR25DE]

CONDITION INDICATION A
Brake pedal: Fully released OFF
Brake pedal: Slightly depressed ON
EC
Without CONSULT-III
Check voltage between ECM terminal 101 and ground under the following conditions.
C
CONDITION VOLTAGE
Brake pedal: Fully released Approximately 0V
Brake pedal: Slightly depressed Battery voltage D
OK or NG
OK >> GO TO 11. E
NG >> GO TO 7.

MBIB0060E F
3.CHECK ASCD BRAKE SWITCH POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ASCD brake switch harness connector. G
3. Turn ignition switch ON.

J
BBIA0560E

4. Check voltage between ASCD brake switch terminal 1 and


ground with CONSULT-III or tester. K

Voltage: Battery voltage


L
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
M

PBIB0857E
N
4.DETECT MALFUNCTIONING PART
Check the following.
• Fuse block (J/B) connector E160 O
• 10A fuse (No.12)
• Harness for open or short between ASCD brake switch and fuse
P
>> Repair open circuit or short to ground in harness or connectors.
5.CHECK ASCD BRAKE SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 108 and ASCD brake switch terminal 2.
Refer to Wiring Diagram.

Revision: October 2008 EC-327 2009 Frontier


P1572 ASCD BRAKE SWITCH
< COMPONENT DIAGNOSIS > [QR25DE]

Continuity should exist.


4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> Repair open circuit, short to ground or short to power in harness or connectors.
6.CHECK ASCD BRAKE SWITCH
Refer to EC-332, "Component Inspection".
OK or NG
OK >> GO TO 11.
NG >> Replace ASCD brake switch.
7.CHECK STOP LAMP SWITCH POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect stop lamp switch harness connector.

BBIA0560E

3. Check voltage between stop lamp switch terminal 1 and ground


with CONSULT-III or tester.

Voltage: Battery voltage


OK or NG
OK >> GO TO 9.
NG >> GO TO 8.

PBIB1184E

8.DETECT MALFUNCTIONING PART


Check the following.
• Fuse block (J/B) connector E160
• 10A fuse (No.20)
• Harness for open or short between stop lamp switch and battery

>> Repair open circuit, short to ground or short to power in harness or connectors.
9.CHECK STOP LAMP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 101 and stop lamp switch terminal 2.
Refer to Wiring Diagram.

Continuity should exist.


3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 10.
NG >> Repair open circuit, short to ground or short to power in harness or connectors.
Revision: October 2008 EC-328 2009 Frontier
P1572 ASCD BRAKE SWITCH
< COMPONENT DIAGNOSIS > [QR25DE]

10.CHECK STOP LAMP SWITCH A


Refer to EC-332, "Component Inspection".
OK or NG
OK >> GO TO 11. EC
NG >> Replace stop lamp switch.
11.CHECK INTERMITTENT INCIDENT
C
Refer to GI-49, "Intermittent Incident".

>> INSPECTION END D


M/T MODELS
1.CHECK OVERALL FUNCTION-I E
With CONSULT-III
1. Turn ignition switch ON.
2. Select “BRAKE SW1” in “DATA MONITOR” mode with CONSULT-III.
F
3. Check “BRAKE SW1” indication under the following conditions.

CONDITION INDICATION
G
Brake pedal and/or clutch pedal: Slightly depressed OFF
Brake pedal and clutch pedal: Fully released ON

Without CONSULT-III H
1. Turn ignition switch ON.
2. Check voltage between ECM terminal 108 and ground under the
following conditions. I

CONDITION VOLTAGE
Brake pedal and/or clutch pedal: Slightly depressed Approximately 0V J
Brake pedal and clutch pedal: Fully released Battery voltage
OK or NG K
OK >> GO TO 2.
NG >> GO TO 3.
MBIB0061E

2.CHECK OVERALL FUNCTION-II L

With CONSULT-III
Check “BRAKE SW2” indication in “DATA MONITOR” mode. M

CONDITION INDICATION
Brake pedal: Fully released OFF N
Brake pedal: Slightly depressed ON

Without CONSULT-III
Check voltage between ECM terminal 101 and ground under the fol- O
lowing conditions.

CONDITION VOLTAGE
P

Brake pedal: Fully released Approximately 0V


Brake pedal: Slightly depressed Battery voltage

PBIB1677E

Revision: October 2008 EC-329 2009 Frontier


P1572 ASCD BRAKE SWITCH
< COMPONENT DIAGNOSIS > [QR25DE]

OK or NG
OK >> GO TO 14.
NG >> GO TO 10.
3.CHECK ASCD BRAKE SWITCH CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ASCD clutch switch harness connector.
3. Turn ignition switch ON.

BBIA0624E

4. Check voltage between ASCD clutch switch terminal 1 and


ground under the following conditions with CONSULT-III or
tester.

CONDITION VOLTAGE
Brake pedal: Fully released Battery voltage
Brake pedal: Slightly depressed Approx. 0V
OK or NG
OK >> GO TO 8.
PBIB0799E
NG >> GO TO 4.
4.CHECK ASCD BRAKE SWITCH POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ASCD brake switch harness connector.
3. Turn ignition switch ON.

BBIA0560E

4. Check voltage between ASCD brake switch terminal 1 and


ground with CONSULT-III or tester.

Voltage: Battery voltage


OK or NG
OK >> GO TO 6.
NG >> GO TO 5.

PBIB0857E

5.DETECT MALFUNCTIONING PART


Revision: October 2008 EC-330 2009 Frontier
P1572 ASCD BRAKE SWITCH
< COMPONENT DIAGNOSIS > [QR25DE]
Check the following.
• Fuse block (J/B) connector E160 A
• 10A fuse (No.12)
• Harness for open or short between ASCD brake switch and fuse
EC
>> Repair open circuit, short to ground or short to power in harness or connectors.
6.CHECK ASCD BRAKE SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
C
1. Turn ignition switch OFF.
2. Check harness continuity between ASCD brake switch terminal 2 and ASCD clutch switch terminal 1.
Refer to Wiring Diagram.
D
Continuity should exist.
3. Also check harness for short to ground and short to power.
E
OK or NG
OK >> GO TO 7.
NG >> Repair open circuit, short to ground or short to power in harness or connectors.
F
7.CHECK ASCD BRAKE SWITCH
Refer to EC-332, "Component Inspection".
OK or NG G
OK >> GO TO 14.
NG >> Replace ASCD brake switch.
8.CHECK ASCD CLUTCH SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT H

1. Turn ignition switch OFF.


2. Disconnect ECM harness connector.
I
3. Check harness continuity between ECM terminal 108 and ASCD clutch switch terminal 2.
Refer to Wiring Diagram.

Continuity should exist. J


4. Also check harness for short to ground and short to power.
OK or NG
K
OK >> GO TO 9.
NG >> Repair open circuit, short to ground or short to power in harness or connectors.
9.CHECK ASCD CLUTCH SWITCH L
Refer to EC-332, "Component Inspection".
OK or NG
OK >> GO TO 14. M
NG >> Replace ASCD clutch switch.
10.CHECK STOP LAMP SWITCH POWER SUPPLY CIRCUIT N
1. Turn ignition switch OFF.
2. Disconnect stop lamp switch harness connector.
O

BBIA0560E

Revision: October 2008 EC-331 2009 Frontier


P1572 ASCD BRAKE SWITCH
< COMPONENT DIAGNOSIS > [QR25DE]
3. Check voltage between stop lamp switch terminal 1 and ground
with CONSULT-III or tester.

Voltage: Battery voltage


OK or NG
OK >> GO TO 12.
NG >> GO TO 11.

PBIB0117E

11.DETECT MALFUNCTIONING PART


Check the following.
• Fuse block (J/B) connector E160
• 10A fuse(No.20)
• Harness for open or short between stop lamp switch and fuse

>> Repair open circuit, short to ground or short to power in harness or connectors.
12.CHECK STOP LAMP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 101 and stop lamp switch terminal 2.
Refer to Wiring Diagram.

Continuity should exist.


3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 13.
NG >> Repair open circuit, short to ground or short to power in harness or connectors.
13.CHECK STOP LAMP SWITCH
Refer to EC-332, "Component Inspection".
OK or NG
OK >> GO TO 14.
NG >> Replace stop lamp switch.
14.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".

>> INSPECTION END


Component Inspection INFOID:0000000004053587

ASCD BRAKE SWITCH


1. Turn ignition switch OFF.
2. Disconnect ASCD brake switch harness connector.

Revision: October 2008 EC-332 2009 Frontier


P1572 ASCD BRAKE SWITCH
< COMPONENT DIAGNOSIS > [QR25DE]
3. Check continuity between ASCD brake switch terminals 1 and 2
under the following conditions. A

Condition Continuity
Brake pedal: Fully released Should exist EC
Brake pedal: Slightly depressed Should not exist
If NG, adjust ASCD brake switch installation, refer to BR-18, and C
perform step 3 again.

SEC023D

D
ASCD CLUTCH SWITCH
1. Turn ignition switch OFF.
2. Disconnect ASCD clutch switch harness connector. E
3. Check continuity between ASCD clutch switch terminals 1 and 2
under the following conditions.
F
Condition Continuity
Clutch pedal: Fully released Should exist
Clutch pedal: Slightly depressed Should not exist G
If NG, adjust ASCD clutch switch installation, refer to CL-7, "On-
Vehicle Inspection and Adjustment", and perform step 3 again.
H
SEC024D

STOP LAMP SWITCH


I
1. Turn ignition switch OFF.
2. Disconnect stop lamp switch harness connector.
3. Check continuity between stop lamp switch terminals 1 and 2 under the following conditions. J

PBIB2285E
M

Condition Continuity
Brake pedal: Fully released Should not exist N
Brake pedal: Slightly depressed Should exist
If NG, adjust stop lamp switch installation, refer to BR-18, and perform step 3 again.
O

Revision: October 2008 EC-333 2009 Frontier


P1574 ASCD VEHICLE SPEED SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
P1574 ASCD VEHICLE SPEED SENSOR
Component Description INFOID:0000000004053588

The ECM receives two vehicle speed sensor signals via CAN communication line. One is sent from combina-
tion meter, and the other is from TCM (Transmission control module). The ECM uses these signals for ASCD
control. Refer toTM-123 for ASCD functions.
On Board Diagnosis Logic INFOID:0000000004053589

This self-diagnosis has the one trip detection logic.


The MIL will not light up for this self-diagnosis.
NOTE:
• If DTC P1574 is displayed with DTC UXXXX, first perform the trouble diagnosis for DTC UXXXX.
Refer to EC-94.
• If DTC P1574 is displayed with DTC P0607, first perform the trouble diagnosis for DTC P0607. Refer
to EC-286.
• If DTC P1574 is displayed with DTC P0500, first perform the trouble diagnosis for DTC P0500. Refer
to EC-273.
• If DTC P1574 is displayed with DTC P0605, first perform the trouble diagnosis for DTC P0605. Refer
to EC-284.

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
(The CAN communication line is open or
shorted.)
• Harness or connectors
(The combination meter circuit is open or
P1574 ASCD vehicle speed ECM detects a difference between two vehicle
shorted.)
1574 sensor speed signals is out of the specified range.
• Combination meter
• Wheel sensor
• ABS actuator and electric unit (control unit)
• TCM (A/T models)
• ECM

DTC Confirmation Procedure INFOID:0000000004053590

CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Step 3 may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a road test
is expected to be easier, it is unnecessary to lift the vehicle.
WITH CONSULT-III
1. Start engine.
2. Drive the vehicle at more than 40 km/h (25MPH).
3. Check DTC.
4. If DTC is detected, go to EC-334, "Diagnosis Procedure".
WITH GST
Follow the procedure “WITH CONSULT-III” above.
Diagnosis Procedure INFOID:0000000004053591

1.CHECK DTC WITH TCM


Check DTC with TCM. Refer to TM-150, "CONSULT-III Function (TRANSMISSION)".
OK or NG
OK >> GO TO 2.
Revision: October 2008 EC-334 2009 Frontier
P1574 ASCD VEHICLE SPEED SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
NG >> Perform trouble shooting relevant to DTC indicated.
2.CHECK DTC WITH “ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)” A

Refer to BRC-20, "CONSULT-III Function (ABS)".


OK or NG EC
OK >> GO TO 3.
NG >> Repair or replace.
3.CHECK COMBINATION METER C
Check combination meter function.
Refer to MWI-23.
D
>> INSPECTION END

Revision: October 2008 EC-335 2009 Frontier


P1715 INPUT SPEED SENSOR (TURBINE REVOLUTION SENSOR)
< COMPONENT DIAGNOSIS > [QR25DE]
P1715 INPUT SPEED SENSOR (TURBINE REVOLUTION SENSOR)
Description INFOID:0000000004053592

ECM receives turbine revolution sensor signal from TCM through CAN communication line. ECM uses this
signal for engine control.
On Board Diagnosis Logic INFOID:0000000004053593

NOTE:
• If DTC P1715 is displayed with DTC UXXXX, first perform the trouble diagnosis for DTC UXXXX.
Refer to EC-94.
• If DTC P1715 is displayed with DTC P0607 first perform the trouble diagnosis for DTC P0607.
Refer to EC-286.
• If DTC P1715 is displayed with DTC P0335, first perform the trouble diagnosis for DTC P0335. Refer
to EC-200.
• If DTC P1715 is displayed with DTC P0340, first perform the trouble diagnosis for DTC P0340. Refer
to EC-204.
• If DTC P1715 is displayed with DTC P0605, first perform the trouble diagnosis for DTC P0605. Refer
to EC-284.
The MIL will not light up for this self-diagnosis.

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
(The CAN communication line is open or
Turbine revolution sensor signal is different
Input speed sensor shorted)
P1715 from the theoretical value calculated by
(Turbine revolution sensor) • Harness or connectors
1715 ECM from revolution sensor signal and en-
(TCM output) (Turbine revolution sensor circuit is open
gine rpm signal.
or shorted)
• TCM

Diagnosis Procedure INFOID:0000000004053594

1.CHECK DTC WITH TCM


Check DTC with TCM. Refer toTM-230 .
OK or NG
OK >> GO TO 2.
NG >> Perform trouble shooting relevant to DTC indicated.
2.REPLACE TCM
Replace TCM.

>> INSPECTION END

Revision: October 2008 EC-336 2009 Frontier


P1805 BRAKE SWITCH
< COMPONENT DIAGNOSIS > [QR25DE]
P1805 BRAKE SWITCH
A
Description INFOID:0000000004053595

Brake switch signal is applied to the ECM through the stop lamp switch when the brake pedal is depressed. EC
This signal is used mainly to decrease the engine speed when the vehicle is driving.
On Board Diagnosis Logic INFOID:0000000004053596

C
The MIL will not light up for this self-diagnosis.

DTC No. Trouble diagnosis name DTC detecting condition Possible cause D
• Harness or connectors
P1805 A brake switch signal is not sent to ECM for ex- (Stop lamp switch circuit is open or short-
Brake switch
1805 tremely long time while the vehicle is driving. ed.)
E
• Stop lamp switch

FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode. F

Engine operating condition in fail-safe mode


ECM controls the electric throttle control actuator by regulating the throttle opening to a small range. Therefore, acceleration will be G
poor.
Vehicle condition Driving condition
When engine is idling Normal H
When accelerating Poor acceleration

DTC Confirmation Procedure INFOID:0000000004053597 I

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test. J

WITH CONSULT-III
1. Turn ignition switch ON. K
2. Fully depress the brake pedal for at least 5 seconds.
3. Erase the 1st trip DTC with CONSULT-III.
4. Check 1st trip DTC. L
5. If 1st trip DTC is detected, go to EC-337, "Diagnosis Procedure".
WITH GST M
Follow the procedure “WITH CONSULT-III” above.
Diagnosis Procedure INFOID:0000000004053598

N
1.CHECK STOP LAMP SWITCH CIRCUIT
1. Turn ignition switch OFF.
2. Check the stop lamp when depressing and releasing the brake pedal. O

Brake pedal Stop lamp


P
Fully released Not illuminated
Slightly depressed Illuminated
OK or NG
OK >> GO TO 4.
NG >> GO TO 2.
2.CHECK STOP LAMP SWITCH POWER SUPPLY CIRCUIT
Revision: October 2008 EC-337 2009 Frontier
P1805 BRAKE SWITCH
< COMPONENT DIAGNOSIS > [QR25DE]
1. Disconnect stop lamp switch harness connector.

BBIA0560E

2. Check voltage between stop lamp switch terminal 1 and ground with CONSULT-III or tester.

PBIB2284E

Voltage: Battery voltage


OK or NG
OK >> GO TO 4.
NG >> GO TO 3.
3.DETECT MALFUNCTIONING PART
Check the following.
• 10A fuse (No.12)
• Fuse block (J/B) connector E160
• Harness for open and short between stop lamp switch and battery

>> Repair open circuit, short to ground or short to power in harness or connectors.
4.CHECK STOP LAMP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Disconnect stop lamp switch harness connector.
3. Check harness continuity between ECM terminal 101 and stop lamp switch terminal 2.
Refer to Wiring Diagram.

Continuity should exist.


4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit, short to ground or short to power in harness or connectors.
5.CHECK STOP LAMP SWITCH
Refer to EC-339, "Component Inspection".
OK or NG
OK >> GO TO 6.
NG >> Replace stop lamp switch.
6.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".

Revision: October 2008 EC-338 2009 Frontier


P1805 BRAKE SWITCH
< COMPONENT DIAGNOSIS > [QR25DE]

>> INSPECTION END A

Component Inspection INFOID:0000000004053599

EC
STOP LAMP SWITCH
1. Disconnect stop lamp switch harness connector.
C

BBIA0560E

F
2. Check continuity between stop lamp switch terminals 1 and 2 under the following conditions.

I
PBIB2285E

Conditions Continuity
J
Brake pedal: Fully released Should not exist
Brake pedal: Slightly depressed Should exist
If NG, adjust stop lamp switch installation, refer to BR-18, and perform step 2 again. K

Revision: October 2008 EC-339 2009 Frontier


P2100, P2103 THROTTLE CONTROL MOTOR RELAY
< COMPONENT DIAGNOSIS > [QR25DE]
P2100, P2103 THROTTLE CONTROL MOTOR RELAY
Component Description INFOID:0000000004053600

Power supply for the throttle control motor is provided to the ECM via throttle control motor relay. The throttle
control motor relay is ON/OFF controlled by the ECM. When the ignition switch is turned ON, the ECM sends
an ON signal to throttle control motor relay and battery voltage is provided to the ECM. When the ignition
switch is turned OFF, the ECM sends an OFF signal to throttle control motor relay and battery voltage is not
provided to the ECM.
On Board Diagnosis Logic INFOID:0000000004053601

These self-diagnoses have one trip detection logic.

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
P2100 Throttle control motor ECM detects a voltage of power source for (Throttle control motor relay circuit is
2100 relay circuit open throttle control motor is excessively low. open)
• Throttle control motor relay
• Harness or connectors
P2103 Throttle control motor ECM detects the throttle control motor relay is (Throttle control motor relay circuit is
2103 relay circuit short stuck ON. shorted)
• Throttle control motor relay

FAIL-SAFE MODE
When the malfunction is detected, ECM enters fail-safe mode and the MIL lights up.

Engine operating condition in fail-safe mode


ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5 degrees) by the return
spring.

DTC Confirmation Procedure INFOID:0000000004053602

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and
wait at least 10 seconds before conducting the next test.
PROCEDURE FOR DTC P2100
With CONSULT-III
1. Turn ignition switch ON and wait at least 2 seconds.
2. Start engine and let it idle for 5 seconds.
3. Check DTC.
4. If DTC is detected, go to EC-341, "Diagnosis Procedure".
With GST
Follow the procedure “With CONSULT-III” above.
PROCEDURE FOR DTC P2103
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 8V.
With CONSULT-III
1. Turn ignition switch ON and wait at least 1 second.
2. Check DTC.
3. If DTC is detected, go to EC-341, "Diagnosis Procedure".
With GST
Follow the procedure “With CONSULT-III” above.

Revision: October 2008 EC-340 2009 Frontier


P2100, P2103 THROTTLE CONTROL MOTOR RELAY
< COMPONENT DIAGNOSIS > [QR25DE]
Diagnosis Procedure INFOID:0000000004053603

A
1.CHECK THROTTLE CONTROL MOTOR RELAY POWER SUPPLY CIRCUIT-I
1. Turn ignition switch OFF.
2. Check voltage between ECM terminal 104 and ground with EC
CONSULT-III or tester.

Voltage: Battery voltage C


OK or NG
OK >> GO TO 4.
NG >> GO TO 2. D

E
PBIB1171E

2.CHECK THROTTLE CONTROL MOTOR RELAY POWER SUPPLY CIRCUIT-II


1. Disconnect ECM harness connector. F
2. Disconnect IPDM E/R harness connector E122.
3. Check continuity between ECM terminal 104 and IPDM E/R terminal 47.
Refer to Wiring Diagram.
G
Continuity should exist.
4. Also check harness for short to ground and short to power. H
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit, short to ground or short to power in harness or connectors. I
3.CHECK FUSE
1. Disconnect 20A fuse (No.52).
2. Check 20A fuse for blown. J
OK or NG
OK >> GO TO 7.
NG >> Replace 20A fuse. K

4.CHECK THROTTLE CONTROL MOTOR RELAY INPUT SIGNAL CIRCUIT-I


Check voltage between ECM terminal 3 and ground under the fol- L
lowing conditions with CONSULT-III or tester.

Ignition switch Voltage M


OFF Approximately 0V
Battery voltage
ON
(11 - 14V) N
OK or NG
OK >> GO TO 7.
NG >> GO TO 5. MBIB0028E O
5.CHECK THROTTLE CONTROL MOTOR RELAY INPUT SIGNAL CIRCUIT-II
1. Turn ignition switch OFF. P
2. Disconnect ECM harness connector.
3. Disconnect IPDM E/R harness connector E119.
4. Check continuity between ECM terminal 3 and IPDM E/R terminal 6.
Refer to Wiring Diagram.

Continuity should exist.


5. Also check harness for short to ground and short to power.
Revision: October 2008 EC-341 2009 Frontier
P2100, P2103 THROTTLE CONTROL MOTOR RELAY
< COMPONENT DIAGNOSIS > [QR25DE]
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.
6.DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors E2, F32
• Harness for open or short between ECM and IPDM E/R

>> Repair open circuit, short to ground or short to power in harness or connectors.
7.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".
OK or NG
OK >> Replace IPDM E/R.
NG >> Repair or replace harness or connectors.

Revision: October 2008 EC-342 2009 Frontier


P2101 ELECTRIC THROTTLE CONTROL FUNCTION
< COMPONENT DIAGNOSIS > [QR25DE]
P2101 ELECTRIC THROTTLE CONTROL FUNCTION
A
Description INFOID:0000000004053604

NOTE: EC
If DTC P2101 is displayed with DTC P2100 or 2119, first perform the trouble diagnosis for DTC P2100
or P2119. Refer to EC-340 or EC-349.
Electric throttle control actuator consists of throttle control motor, throttle position sensor, etc.
The throttle control motor is operated by the ECM and it opens and closes the throttle valve. C
The current opening angle of the throttle valve is detected by the throttle position sensor and it provides feed-
back to the ECM to control the throttle control motor to make the throttle valve opening angle properly in
response to driving condition. D
On Board Diagnosis Logic INFOID:0000000004053605

This self-diagnosis has the one trip detection logic. E

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors F
P2101 Electric throttle control Electric throttle control function does not
(Throttle control motor circuit is open or shorted)
2101 performance problem operate properly.
• Electric throttle control actuator

FAIL-SAFE MODE G
When the malfunction is detected, the ECM enters fail-safe mode and the MIL lights up.

Engine operating condition in fail-safe mode H


ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5 degrees) by the return
spring.
I
DTC Confirmation Procedure INFOID:0000000004053606

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at J
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V when engine is run- K
ning.
WITH CONSULT-III
1. Turn ignition switch ON and wait at least 2 seconds. L
2. Start engine and let it idle for 5 seconds.
3. Check DTC.
M
4. If DTC is detected, go to EC-343, "Diagnosis Procedure".
WITH GST
Follow the procedure “WITH CONSULT-III” above. N
Diagnosis Procedure INFOID:0000000004053607

1.CHECK GROUND CONNECTIONS O

1. Turn ignition switch OFF.


P

Revision: October 2008 EC-343 2009 Frontier


P2101 ELECTRIC THROTTLE CONTROL FUNCTION
< COMPONENT DIAGNOSIS > [QR25DE]
2. Loosen and retighten two ground screws on the body. Refer to EC-91, "Ground Inspection".

BBIA0614E

OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2.CHECK THROTTLE CONTROL MOTOR RELAY INPUT SIGNAL CIRCUIT-I
Check voltage between ECM terminal 3 and ground under the fol-
lowing conditions with CONSULT-III or tester.

Ignition switch Voltage


OFF Approximately 0V
Battery voltage
ON
(11 - 14V)
OK or NG
OK >> GO TO 9.
NG >> GO TO 3. MBIB0028E

3.CHECK THROTTLE CONTROL MOTOR RELAY POWER SUPPLY CIRCUIT-I


1. Turn ignition switch OFF.
2. Check voltage between ECM terminal 104 and ground with
CONSULT-III or tester.

Voltage: Battery voltage


OK or NG
OK >> GO TO 6.
NG >> GO TO 4.

PBIB1171E

4.CHECK THROTTLE CONTROL MOTOR RELAY POWER SUPPLY CIRCUIT-II


1. Disconnect ECM harness connector.
2. Disconnect IPDM E/R harness connector E122.
3. Check harness continuity between ECM terminal 104 and IPDM E/R terminal 47.
Refer to Wiring Diagram.

Continuity should exist.


4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit, short to ground or short to power in harness or connectors.
5.CHECK FUSE
1. Disconnect 20A fuse (No.52).
2. Check 20A fuse for blown.
OK or NG

Revision: October 2008 EC-344 2009 Frontier


P2101 ELECTRIC THROTTLE CONTROL FUNCTION
< COMPONENT DIAGNOSIS > [QR25DE]
OK >> GO TO 8.
NG >> Replace 20A fuse. A
6.CHECK THROTTLE CONTROL MOTOR RELAY INPUT SIGNAL CIRCUIT-II
1. Disconnect ECM harness connector.
EC
2. Disconnect IPDM E/R harness connector E119.
3. Check continuity between ECM terminal 3 and IPDM E/R terminal 6.
Refer to Wiring Diagram.
C
Continuity should exist.
4. Also check harness for short to ground and short to power.
D
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.
E
7.DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors E2, F32 F
• Harness for open or short between ECM and IPDM E/R

>> Repair open circuit, short to ground or short to power in harness or connectors. G
8.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".
H
OK or NG
OK >> Replace IPDM E/R.
NG >> Repair or replace harness or connectors.
I
9.CHECK THROTTLE CONTROL MOTOR OUTPUT SIGNAL CIRCUIT FOR OPEN OR SHORT
1. Turn ignition switch OFF.
2. Disconnect electric throttle control actuator harness connector. J
3. Disconnect ECM harness connector.
4. Check harness continuity between the following terminals.
Refer to Wiring Diagram.
K

Electric throttle control


ECM terminal Continuity
actuator terminal
L
5 Should not exist
5
4 Should exist
5 Should exist BBIA0623E M
6
4 Should not exist
5. Also check harness for short to ground and short to power.
N
OK or NG
OK >> GO TO 10.
NG >> Repair or replace.
O
10.CHECK ELECTRIC THROTTLE CONTROL ACTUATOR VISUALLY
1. Remove the intake air duct.
P

Revision: October 2008 EC-345 2009 Frontier


P2101 ELECTRIC THROTTLE CONTROL FUNCTION
< COMPONENT DIAGNOSIS > [QR25DE]
2. Check if foreign matter is caught between the throttle valve and
the housing.
OK or NG
OK >> GO TO 11.
NG >> Remove the foreign matter and clean the electric throttle
control actuator inside.

BBIA0623E

11.CHECK THROTTLE CONTROL MOTOR


Refer to EC-346, "Component Inspection".
OK or NG
OK >> GO TO 12.
NG >> GO TO 13.
12.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".
OK or NG
OK >> GO TO 13.
NG >> Repair or replace harness or connectors.
13. REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR
1. Replace the electric throttle control actuator.
2. Perform EC-24, "Throttle Valve Closed Position Learning".
3. Perform EC-24, "Idle Air Volume Learning".

>> INSPECTION END


Component Inspection INFOID:0000000004053608

THROTTLE CONTROL MOTOR


1. Disconnect electric throttle control actuator harness connector.
2. Check resistance between terminals 5 and 6.

Resistance: Approximately 1 - 15 Ω [at 25 °C (77°F)]


3. If NG, replace electric throttle control actuator and go to next
step.
4. Perform EC-24, "Throttle Valve Closed Position Learning".
5. Perform EC-24, "Idle Air Volume Learning".

PBIB2606E

Revision: October 2008 EC-346 2009 Frontier


P2118 THROTTLE CONTROL MOTOR
< COMPONENT DIAGNOSIS > [QR25DE]
P2118 THROTTLE CONTROL MOTOR
A
Component Description INFOID:0000000004053609

The throttle control motor is operated by the ECM and it opens and closes the throttle valve. EC
The current opening angle of the throttle valve is detected by the throttle position sensor and it provides feed-
back to the ECM to control the throttle control motor to make the throttle valve opening angle properly in
response to driving condition.
C
On Board Diagnosis Logic INFOID:0000000004053610

This self-diagnosis has the one trip detection logic.


D

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors E
P2118 Throttle control motor ECM detects short in both circuits between (Throttle control motor circuit is shorted.)
2118 circuit short ECM and throttle control motor. • Electric throttle control actuator
(Throttle control motor)
F
FAIL-SAFE MODE
When the malfunction is detected, ECM enters fail-safe mode and the MIL lights up.

G
Engine operating condition in fail-safe mode
ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5 degrees) by the return
spring.
H
DTC Confirmation Procedure INFOID:0000000004053611

NOTE: I
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-III J
1. Turn ignition switch ON and wait at least 2 seconds.
2. Start engine and let it idle for 5 seconds.
3. Check DTC. K
4. If DTC is detected, go to EC-347, "Diagnosis Procedure".
WITH GST L
Follow the procedure “WITH CONSULT-III” above.
Diagnosis Procedure INFOID:0000000004053612

M
1.CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten two ground screws on the body. Refer to EC-91, "Ground Inspection". N

BBIA0614E

OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.

Revision: October 2008 EC-347 2009 Frontier


P2118 THROTTLE CONTROL MOTOR
< COMPONENT DIAGNOSIS > [QR25DE]

2.CHECK THROTTLE CONTROL MOTOR OUTPUT SIGNAL CIRCUIT FOR OPEN OR SHORT
1. Disconnect electric throttle control actuator harness connector.
2. Disconnect ECM harness connector.
3. Check harness continuity between the following terminals.
Refer to Wiring Diagram.

Electric throttle control


ECM terminal Continuity
actuator terminal
5 Should not exist
5
4 Should exist
5 Should exist BBIA0616E
6
4 Should not exist
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace.
3.CHECK THROTTLE CONTROL MOTOR
Refer to EC-348, "Component Inspection".
OK or NG
OK >> GO TO 4.
NG >> GO TO 5.
4.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".
OK or NG
OK >> GO TO 5.
NG >> Repair or replace harness or connectors.
5.REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR
1. Replace the electric throttle control actuator.
2. Perform EC-24, "Throttle Valve Closed Position Learning".
3. Perform EC-24, "Idle Air Volume Learning".

>> INSPECTION END


Component Inspection INFOID:0000000004053613

THROTTLE CONTROL MOTOR


1. Disconnect electric throttle control actuator harness connector.
2. Check resistance between terminals 5 and 6.

Resistance: Approximately 1 - 15 Ω [at 25 °C (77°F)]


3. If NG, replace electric throttle control actuator and go to next
step.
4. Perform EC-24, "Throttle Valve Closed Position Learning".
5. Perform EC-24, "Idle Air Volume Learning".

PBIB2606E

Revision: October 2008 EC-348 2009 Frontier


P2119 ELECTRIC THROTTLE CONTROL ACTUATOR
< COMPONENT DIAGNOSIS > [QR25DE]
P2119 ELECTRIC THROTTLE CONTROL ACTUATOR
A
Component Description INFOID:0000000004053614

Electric throttle control actuator consists of throttle control motor, throttle position sensor, etc. EC
The throttle control motor is operated by the ECM and it opens and closes the throttle valve.
The throttle position sensor detects the throttle valve position, and the opening and closing speed of the throt-
tle valve and feeds the voltage signals to the ECM. The ECM judges the current opening angle of the throttle
valve from these signals and the ECM controls the throttle control motor to make the throttle valve opening C
angle properly in response to driving condition.
On Board Diagnosis Logic INFOID:0000000004053615
D
This self-diagnosis has the one trip detection logic.

E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Electric throttle control actuator does not function
A)
properly due to the return spring malfunction.
P2119 Electric throttle control F
Throttle valve opening angle in fail-safe mode is • Electric throttle control actuator
2119 actuator B)
not in specified range.
C) ECM detects the throttle valve is stuck open.
G
FAIL-SAFE MODE
When the malfunction is detected, ECM enters fail-safe mode and the MIL lights up.
H
Detected items Engine operating condition in fail-safe mode
ECM controls the electric throttle actuator by regulating the throttle opening around the idle position. The
Malfunction A I
engine speed will not rise more than 2,000 rpm.
Malfunction B ECM controls the electric throttle control actuator by regulating the throttle opening to 20 degrees or less.
While the vehicle is driving, it slows down gradually by fuel cut. After the vehicle stops, the engine stalls.
Malfunction C J
The engine can restart in N or P (A/T), Neutral (M/T), and engine speed will not exceed 1,000 rpm or more.

DTC Confirmation Procedure INFOID:0000000004053616

K
NOTE:
• Perform PROCEDURE FOR MALFUNCTION A AND B first. If the DTC cannot be confirmed, perform
PROCEDURE FOR MALFUNCTION C.
• If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at L
least 10 seconds before conducting the next test.
PROCEDURE FOR MALFUNCTION A AND B
M
With CONSULT-III
1. Turn ignition switch ON and wait at least 1 second.
2. Set shift lever to D position (A/T) or 1st position (M/T), and wait at least 3 seconds. N
3. Set shift lever to P position (A/T) or Neutral position (M/T).
4. Turn ignition switch OFF and wait at least 10 seconds.
O
5. Turn ignition switch ON and wait at least 1 second.
6. Set shift lever to D position (A/T) or 1st position (M/T), and wait at least 3 seconds.
7. Set shift lever to P position (A/T) or Neutral position (M/T). P
8. Turn ignition switch OFF, wait at least 10 seconds and then turn ON.
9. Check DTC.
10. If DTC is detected, go to EC-350, "Diagnosis Procedure".
With GST
Follow the procedure “With CONSULT-III” above.
PROCEDURE FOR MALFUNCTION C
Revision: October 2008 EC-349 2009 Frontier
P2119 ELECTRIC THROTTLE CONTROL ACTUATOR
< COMPONENT DIAGNOSIS > [QR25DE]
With CONSULT-III
1. Turn ignition switch ON and wait at least 1 second.
2. Set shift lever to D position (A/T) or 1st position (M/T) and wait at least 3 seconds.
3. Set shift lever to N, P position (A/T) or Neutral (M/T) position.
4. Start engine and let it idle for 3 seconds.
5. Check DTC.
6. If DTC is detected, go to EC-350, "Diagnosis Procedure".
With GST
Follow the procedure “With CONSULT-III” above.
Diagnosis Procedure INFOID:0000000004053617

1.CHECK ELECTRIC THROTTLE CONTROL ACTUATOR VISUALLY


1. Remove the intake air duct.
2. Check if a foreign matter is caught between the throttle valve
and the housing.
OK or NG
OK >> GO TO 2.
NG >> Remove the foreign matter and clean the electric throttle
control actuator inside.

BBIA0623E

2.REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR


1. Replace the electric throttle control actuator.
2. Perform EC-24, "Throttle Valve Closed Position Learning".
3. Perform EC-24, "Idle Air Volume Learning".

>> INSPECTION END

Revision: October 2008 EC-350 2009 Frontier


P2122, P2123 APP SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
P2122, P2123 APP SENSOR
A
Component Description INFOID:0000000004053618

The accelerator pedal position sensor is installed on the upper end EC


of the accelerator pedal assembly. The sensor detects the accelera-
tor position and sends a signal to the ECM.
Accelerator pedal position sensor has two sensors. These sensors
are a kind of potentiometers which transform the accelerator pedal C
position into output voltage, and emit the voltage signal to the ECM.
In addition, these sensors detect the opening and closing speed of
the accelerator pedal and feed the voltage signals to the ECM. The D
ECM judges the current opening angle of the accelerator pedal from
these signals and controls the throttle control motor based on these
signals.
Idle position of the accelerator pedal is determined by the ECM
PBIB1741E E
receiving the signal from the accelerator pedal position sensor. The ECM uses this signal for the engine oper-
ation such as fuel cut.
F
On Board Diagnosis Logic INFOID:0000000004053619

These self-diagnoses have the one trip detection logic.


NOTE: G
If DTC P2122 or P2123 is displayed with DTC P0643, first perform the trouble diagnosis for DTC P0643.
Refer to EC-288.
H
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P2122 Accelerator pedal position An excessively low voltage from the APP • Harness or connectors
2122 sensor 1 circuit low input sensor 1 is sent to ECM. (The APP sensor 1 circuit is open or I
shorted.)
P2123 Accelerator pedal position An excessively high voltage from the APP • Accelerator pedal position sensor
2123 sensor 1 circuit high input sensor 1 is sent to ECM. (Accelerator pedal position sensor 1)
J
FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MIL lights up.
K
Engine operating condition in fail-safe mode
The ECM controls the electric throttle control actuator in regulating the throttle opening in order for the idle position to be within +10
degrees. L
The ECM regulates the opening speed of the throttle valve to be slower than the normal condition.
So, the acceleration will be poor.

DTC Confirmation Procedure INFOID:0000000004053620 M

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test. N
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 8V at idle.
O
WITH CONSULT-III
1. Start engine and let it idle for 1 second.
2. Check DTC. P
3. If DTC is detected, go to EC-352, "Diagnosis Procedure".
WITH GST
Follow the procedure “WITH CONSULT-III” above.

Revision: October 2008 EC-351 2009 Frontier


P2122, P2123 APP SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
Diagnosis Procedure INFOID:0000000004053621

1.CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten two ground screws on the body. Refer to EC-91, "Ground Inspection".

BBIA0614E

OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2.CHECK APP SENSOR 1 POWER SUPPLY CIRCUIT
1. Disconnect accelerator pedal position (APP) sensor harness
connector.
2. Turn ignition switch ON.

BBIA0592E

3. Check voltage between APP sensor terminal 2 and ground with


CONSULT-III or tester.

Voltage: Approximately 5V
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit, short to ground or short to power in
harness or connectors.

PBIB2608E

3.CHECK APP SENSOR 1 GROUND CIRCUIT FOR OPEN AND SHORT


1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between APP sensor terminal 4 and ECM terminal 82.
Refer to Wiring Diagram.

Continuity should exist.


4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit, short to ground or short to power in harness or connectors.
4.CHECK APP SENSOR 1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
Revision: October 2008 EC-352 2009 Frontier
P2122, P2123 APP SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
1. Check harness continuity between ECM terminal 106 and APP sensor terminal 3.
Refer to Wiring Diagram. A

Continuity should exist.


2. Also check harness for short to ground and short to power. EC
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit, short to ground or short to power in harness or connectors. C
5.CHECK APP SENSOR
Refer to EC-353, "Component Inspection". D
OK or NG
OK >> GO TO 7.
NG >> GO TO 6. E
6.REPLACE ACCELERATOR PEDAL ASSEMBLY
1. Replace accelerator pedal assembly.
2. Perform EC-24, "Accelerator Pedal Released Position Learning". F
3. Perform EC-24, "Throttle Valve Closed Position Learning".
4. Perform EC-24, "Idle Air Volume Learning".
G
>> INSPECTION END
7.CHECK INTERMITTENT INCIDENT H
Refer toGI-49, "Intermittent Incident" .

>> INSPECTION END I


Component Inspection INFOID:0000000004053622

J
ACCELERATOR PEDAL POSITION SENSOR
1. Reconnect all harness connectors disconnected.
2. Turn ignition switch ON. K
3. Check voltage between ECM terminals 106 (APP sensor 1 sig-
nal), 98 (APP sensor 2 signal) and ground under the following
conditions. L

Terminal Accelerator pedal Voltage


106 Fully released 0.6 - 0.95V M
(Accelerator pedal position
sensor 1) Fully depressed Less than 4.75V

98 Fully released 0.3 - 0.45V


N
(Accelerator pedal position
sensor 2) Fully depressed Less than 2.4V MBIB0023E

4. If NG, replace accelerator pedal assembly and go to the next step.


O
5. Perform EC-24, "Accelerator Pedal Released Position Learning".
6. Perform EC-24, "Throttle Valve Closed Position Learning".
7. Perform EC-24, "Idle Air Volume Learning". P

Revision: October 2008 EC-353 2009 Frontier


P2127, P2128 APP SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
P2127, P2128 APP SENSOR
Component Description INFOID:0000000004053623

The accelerator pedal position sensor is installed on the upper end


of the accelerator pedal assembly. The sensor detects the accelera-
tor position and sends a signal to the ECM.
Accelerator pedal position sensor has two sensors. These sensors
are a kind of potentiometers which transform the accelerator pedal
position into output voltage, and emit the voltage signal to the ECM.
In addition, these sensors detect the opening and closing speed of
the accelerator pedal and feed the voltage signals to the ECM. The
ECM judges the current opening angle of the accelerator pedal from
these signals and controls the throttle control motor based on these
signals.
PBIB1741E
Idle position of the accelerator pedal is determined by the ECM
receiving the signal from the accelerator pedal position sensor. The ECM uses this signal for the engine oper-
ation such as fuel cut.
On Board Diagnosis Logic INFOID:0000000004053624

These self-diagnoses have the one trip detection logic.

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P2127 Accelerator pedal position An excessively low voltage from the APP • Harness or connectors
2127 sensor 2 circuit low input sensor 2 is sent to ECM. (The APP sensor 2 circuit is open or
shorted.)
(TP sensor circuit is shorted.)
P2128 Accelerator pedal position An excessively high voltage from the APP • Accelerator pedal position sensor
2128 sensor 2 circuit high input sensor 2 is sent to ECM. (Accelerator pedal position sensor 2)
• Electric throttle control actuator
(TP sensor 1 and 2)

FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MIL lights up.

Engine operating condition in fail-safe mode


The ECM controls the electric throttle control actuator in regulating the throttle opening in order for the idle position to be within +10
degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal condition.
So, the acceleration will be poor.

DTC Confirmation Procedure INFOID:0000000004053625

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 8V at idle.
WITH CONSULT-III
1. Start engine and let it idle for 1 second.
2. Check DTC.
3. If DTC is detected, go to EC-355, "Diagnosis Procedure".
WITH GST
Follow the procedure “WITH CONSULT-III” above.

Revision: October 2008 EC-354 2009 Frontier


P2127, P2128 APP SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
Diagnosis Procedure INFOID:0000000004053626

A
1.CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten two ground screws on the body. Refer to EC-91, "Ground Inspection". EC

BBIA0614E
E
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections. F
2.CHECK APP SENSOR 2 POWER SUPPLY CIRCUIT-I
1. Disconnect accelerator pedal position (APP) sensor harness G
connector.
2. Turn ignition switch ON.
H

BBIA0592E J

3. Check voltage between APP sensor terminal 1 and ground with


CONSULT-III or tester. K

Voltage: Approximately 5V
OK or NG L
OK >> GO TO 7.
NG >> GO TO 3.
M

PBIB2611E

3.CHECK APP SENSOR 2 POWER SUPPLY CIRCUIT-II N

1. Turn ignition switch OFF.


2. Disconnect ECM harness connector.
3. Check harness continuity between APP sensor terminal 1 and ECM terminal 91. O
Refer to Wiring Diagram.

Continuity should exist. P


OK or NG
OK >> GO TO 4.
NG >> Repair open circuit.
4.CHECK APP SENSOR 2 POWER SUPPLY CIRCUIT-III
Check harness for short to power and short to ground, between the following terminals.

Revision: October 2008 EC-355 2009 Frontier


P2127, P2128 APP SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]

ECM terminal Sensor terminal


91 APP sensor terminal 1
47 Electric throttle control actuator terminal 2
OK or NG
OK >> GO TO 5.
NG >> Repair short to ground or short to power in harness or connectors.
5.CHECK THROTTLE POSITION SENSOR
Refer to EC-361, "Component Inspection".
OK or NG
OK >> GO TO 11.
NG >> GO TO 6.
6.REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR
1. Replace the electric throttle control actuator.
2. Perform EC-24, "Throttle Valve Closed Position Learning".
3. Perform EC-24, "Idle Air Volume Learning".

>> INSPECTION END


7.CHECK APP SENSOR 2 GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between APP sensor terminal 5 and ECM terminal 83.
Refer to Wiring Diagram.

Continuity should exist.


4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> Repair open circuit, short to ground or short to power in harness or connectors.
8.CHECK APP SENSOR 2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal 98 and APP sensor terminal 6.
Refer to Wiring Diagram.

Continuity should exist.


2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 9.
NG >> Repair open circuit, short to ground or short to power in harness or connectors.
9.CHECK APP SENSOR
Refer to EC-357, "Component Inspection".
OK or NG
OK >> GO TO 11.
NG >> GO TO 10.
10.REPLACE ACCELERATOR PEDAL ASSEMBLY
1. Replace accelerator pedal assembly.
2. Perform EC-24, "Accelerator Pedal Released Position Learning".
3. Perform EC-24, "Throttle Valve Closed Position Learning".
4. Perform EC-24, "Idle Air Volume Learning".

Revision: October 2008 EC-356 2009 Frontier


P2127, P2128 APP SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
>> INSPECTION END
11.CHECK INTERMITTENT INCIDENT A

Refer toGI-49, "Intermittent Incident" .


EC
>> INSPECTION END
Component Inspection INFOID:0000000004053627
C
ACCELERATOR PEDAL POSITION SENSOR
1. Reconnect all harness connectors disconnected.
D
2. Turn ignition switch ON.
3. Check voltage between ECM terminals 106 (APP sensor 1 sig-
nal), 98 (APP sensor 2 signal) and ground under the following
E
conditions.

Terminal Accelerator pedal Voltage


F
106 Fully released 0.6 - 0.95V
(Accelerator pedal position
sensor 1) Fully depressed Less than 4.75V
G
98 Fully released 0.3 - 0.45V
(Accelerator pedal position
sensor 2) Fully depressed Less than 2.4V MBIB0023E

4. If NG, replace accelerator pedal assembly and go to the next step. H


5. Perform EC-24, "Accelerator Pedal Released Position Learning".
6. Perform EC-24, "Throttle Valve Closed Position Learning".
I
7. Perform EC-24, "Idle Air Volume Learning".

Revision: October 2008 EC-357 2009 Frontier


P2135 TP SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
P2135 TP SENSOR
Component Description INFOID:0000000004053628

Electric throttle control actuator consists of throttle control motor,


throttle position sensor, etc. The throttle position sensor responds to
the throttle valve movement.
The throttle position sensor has the two sensors. These sensors are
a kind of potentiometers which transform the throttle valve position
into output voltage, and emit the voltage signal to the ECM. In addi-
tion, these sensors detect the opening and closing speed of the
throttle valve and feed the voltage signals to the ECM. The ECM
judges the current opening angle of the throttle valve from these sig-
nals and the ECM controls the throttle control motor to make the
throttle valve opening angle properly in response to driving condi-
PBIB0145E
tion.
On Board Diagnosis Logic INFOID:0000000004053629

This self-diagnosis has the one trip detection logic.

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connector
(The TP sensor 1 and 2 circuit is open or
shorted.)
Throttle position sensor cir- Rationally incorrect voltage is sent to ECM
P2135 (APP sensor 2 circuit is shorted.)
cuit range/performance compared with the signals from TP sensor 1
2135 • Electric throttle control actuator
problem and TP sensor 2.
(TP sensor 1 and 2)
• Accelerator pedal position sensor
(APP sensor 2)

FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MIL lights up.

Engine operation condition in fail-safe mode


The ECM controls the electric throttle control actuator in regulating the throttle opening in order for the idle position to be within +10
degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal condition.
So, the acceleration will be poor.

DTC Confirmation Procedure INFOID:0000000004053630

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 8V at idle.
WITH CONSULT-III
1. Start engine and let it idle for 1 second.
2. Check DTC.
3. If DTC is detected, go to EC-358, "Diagnosis Procedure".
WITH GST
Follow the procedure “WITH CONSULT-III” above.
Diagnosis Procedure INFOID:0000000004053631

1.CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.

Revision: October 2008 EC-358 2009 Frontier


P2135 TP SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
2. Loosen and retighten two ground screws on the body. Refer to EC-91, "Ground Inspection".
A

EC

BBIA0614E

OK or NG D
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2.CHECK THROTTLE POSITION SENSOR POWER SUPPLY CIRCUIT-I E

1. Disconnect electric throttle control actuator harness connector.


2. Turn ignition switch ON.
F

BBIA0616E

I
3. Check voltage between electric throttle control actuator terminal
2 and ground with CONSULT-III or tester.
J
Voltage: Approximately 5V
OK or NG
OK >> GO TO 7. K
NG >> GO TO 3.

L
PBIB2604E

3.CHECK THROTTLE POSITION SENSOR POWER SUPPLY CIRCUIT-II


M
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between electric throttle control actuator terminal 2 and ECM terminal 47.
Refer to Wiring Diagram. N

Continuity should exist.


OK or NG O
OK >> GO TO 4.
NG >> Repair open circuit.
4.CHECK THROTTLE POSITION SENSOR POWER SUPPLY CIRCUIT-III P

Check harness for short to power and short to ground, between the following terminals.

ECM terminal Sensor terminal


47 Electric throttle control actuator terminal 2
91 APP sensor terminal 1

Revision: October 2008 EC-359 2009 Frontier


P2135 TP SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
OK or NG
OK >> GO TO 5.
NG >> Repair short to ground or short to power in harness or connectors.
5.CHECK APP SENSOR
Refer to EC-357, "Component Inspection".
OK or NG
OK >> GO TO 11.
NG >> GO TO 6.
6.REPLACE ACCELERATOR PEDAL ASSEMBLY
1. Replace accelerator pedal assembly.
2. Perform EC-24, "Accelerator Pedal Released Position Learning".
3. Perform EC-24, "Throttle Valve Closed Position Learning".
4. Perform EC-24, "Idle Air Volume Learning".

>> INSPECTION END


7.CHECK THROTTLE POSITION SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between electric throttle control actuator terminal 4 and ECM terminal 66.
Refer to Wiring Diagram.

Continuity should exist.


4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> Repair open circuit, short to ground or short to power in harness or connectors.
8.CHECK THROTTLE POSITION SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal 50 and electric throttle control actuator terminal 1, ECM
terminal 69 and electric throttle control actuator terminal 3.
Refer to Wiring Diagram.

Continuity should exist.


2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 9.
NG >> Repair open circuit, short to ground or short to power in harness or connectors.
9.CHECK THROTTLE POSITION SENSOR
Refer to EC-361, "Component Inspection".
OK or NG
OK >> GO TO 11.
NG >> GO TO 10.
10.REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR
1. Replace the electric throttle control actuator.
2. Perform EC-24, "Throttle Valve Closed Position Learning".
3. Perform EC-24, "Idle Air Volume Learning".

>> INSPECTION END


11.CHECK INTERMITTENT INCIDENT
Refer toGI-49, "Intermittent Incident" .

Revision: October 2008 EC-360 2009 Frontier


P2135 TP SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]

>> INSPECTION END A

Component Inspection INFOID:0000000004053632

EC
THROTTLE POSITION SENSOR
1. Reconnect all harness connectors disconnected.
2. Perform EC-24, "Throttle Valve Closed Position Learning". C
3. Turn ignition switch ON.
4. Set shift lever to D (A/T) or 1st (M/T) position.
5. Check voltage between ECM terminals 50 (TP sensor 1 signal), D
69 (TP sensor 2 signal) and ground under the following condi-
tions.
E
Terminal Accelerator pedal Voltage

50 Fully released More than 0.36V


(Throttle position sensor 1) Fully depressed Less than 4.75V
F

69 Fully released Less than 4.75V


(Throttle position sensor 2) Fully depressed More than 0.36V
PBIB1060E
G
6. If NG, replace electric throttle control actuator and go to the next
step.
7. Perform EC-24, "Throttle Valve Closed Position Learning". H
8. Perform EC-24, "Idle Air Volume Learning".

Revision: October 2008 EC-361 2009 Frontier


P2138 APP SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
P2138 APP SENSOR
Component Description INFOID:0000000004053633

The accelerator pedal position sensor is installed on the upper end


of the accelerator pedal assembly. The sensor detects the accelera-
tor position and sends a signal to the ECM.
Accelerator pedal position sensor has two sensors. These sensors
are a kind of potentiometers which transform the accelerator pedal
position into output voltage, and emit the voltage signal to the ECM.
In addition, these sensors detect the opening and closing speed of
the accelerator pedal and feed the voltage signals to the ECM. The
ECM judges the current opening angle of the accelerator pedal from
these signals and controls the throttle control motor based on these
signals.
PBIB1741E
Idle position of the accelerator pedal is determined by the ECM
receiving the signal from the accelerator pedal position sensor. The ECM uses this signal for the engine oper-
ation such as fuel cut.
On Board Diagnosis Logic INFOID:0000000004053634

This self-diagnosis has the one trip detection logic.


NOTE:
If DTC P2138 is displayed with DTC P0643, first perform the trouble diagnosis for DTC P0643.
Refer to EC-288.

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connector
(The APP sensor 1 and 2 circuit is open
or shorted.)
Accelerator pedal position Rationally incorrect voltage is sent to ECM
P2138 (TP sensor circuit is shorted.)
sensor circuit range/perfor- compared with the signals from APP sensor
2138 • Accelerator pedal position sensor
mance problem 1 and APP sensor 2.
(APP sensor 1 and 2)
• Electric throttle control actuator
(TP sensor 1 and 2)

FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MIL lights up.

Engine operating condition in fail-safe mode


The ECM controls the electric throttle control actuator in regulating the throttle opening in order for the idle position to be within +10
degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal condition.
So, the acceleration will be poor.

DTC Confirmation Procedure INFOID:0000000004053635

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 8V at idle.
WITH CONSULT-III
1. Start engine and let it idle for 1 second.
2. Check DTC.
3. If DTC is detected, go to EC-363, "Diagnosis Procedure".
WITH GST
Follow the procedure “WITH CONSULT-III” above.

Revision: October 2008 EC-362 2009 Frontier


P2138 APP SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
Diagnosis Procedure INFOID:0000000004053636

A
1.CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten two ground screws on the body. Refer to EC-91, "Ground Inspection". EC

BBIA0614E
E
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections. F
2.CHECK APP SENSOR 1 POWER SUPPLY CIRCUIT
1. Disconnect accelerator pedal position (APP) sensor harness G
connector.
2. Turn ignition switch ON.
H

BBIA0592E J

3. Check voltage between APP sensor terminal 2 and ground with


CONSULT-III or tester. K

Voltage: Approximately 5V
OK or NG L
OK >> GO TO 3.
NG >> Repair open circuit, short to ground or short to power in
harness or connectors. M

PBIB2608E

3.CHECK APP SENSOR 2 POWER SUPPLY CIRCUIT-I N

Check voltage between APP sensor terminal 1 and ground with


CONSULT-III or tester.
O
Voltage: Approximately 5V
OK or NG P
OK >> GO TO 8.
NG >> GO TO 4.

PBIB2611E

4.CHECK APP SENSOR 2 POWER SUPPLY CIRCUIT-II


Revision: October 2008 EC-363 2009 Frontier
P2138 APP SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between APP sensor terminal 1 and ECM terminal 91.
Refer to Wiring Diagram.

Continuity should exist.


OK or NG
OK >> GO TO 5.
NG >> Repair open circuit.
5.CHECK APP SENSOR 2 POWER SUPPLY CIRCUIT-III
Check harness for short to power and short to ground, between the following terminals.

ECM terminal Sensor terminal


91 APP sensor terminal 1
47 Electric throttle control actuator terminal 2
OK or NG
OK >> GO TO 6.
NG >> Repair open circuit, short to ground or short to power in harness or connectors.
6.CHECK THROTTLE POSITION SENSOR
Refer to EC-361, "Component Inspection".
OK or NG
OK >> GO TO 12.
NG >> GO TO 7.
7.REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR
1. Replace the electric throttle control actuator.
2. Perform EC-24, "Throttle Valve Closed Position Learning".
3. Perform EC-24, "Idle Air Volume Learning".

>> INSPECTION END


8.CHECK APP SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between APP sensor terminal 4 and ECM terminal 82, APP sensor terminal 5
and ECM terminal 83.
Refer to Wiring Diagram.

Continuity should exist.


4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 9.
NG >> Repair open circuit, short to ground or short to power in harness or connectors.
9.CHECK APP SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal 106 and APP sensor terminal 3, ECM terminal 98 and
APP sensor terminal 6.
Refer to Wiring Diagram.

Continuity should exist.


2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 10.

Revision: October 2008 EC-364 2009 Frontier


P2138 APP SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
NG >> Repair open circuit, short to ground or short to power in harness or connectors.
10.CHECK APP SENSOR A

Refer to EC-365, "Component Inspection".


OK or NG EC
OK >> GO TO 12.
NG >> GO TO 11.
11.REPLACE ACCELERATOR PEDAL ASSEMBLY C
1. Replace accelerator pedal assembly.
2. Perform EC-24, "Accelerator Pedal Released Position Learning".
3. Perform EC-24, "Throttle Valve Closed Position Learning". D
4. Perform EC-24, "Idle Air Volume Learning".

>> INSPECTION END E


12.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident". F

>> INSPECTION END


Component Inspection INFOID:0000000004053637
G

ACCELERATOR PEDAL POSITION SENSOR


H
1. Reconnect all harness connectors disconnected.
2. Turn ignition switch ON.
3. Check voltage between ECM terminals 106 (APP sensor 1 sig- I
nal), 98 (APP sensor 2 signal) and ground under the following
conditions.
J
Terminal Accelerator pedal Voltage
106 Fully released 0.6 - 0.95V
(Accelerator pedal position
sensor 1) Fully depressed Less than 4.75V K

98 Fully released 0.3 - 0.45V


(Accelerator pedal position
sensor 2) Fully depressed Less than 2.4V MBIB0023E L
4. If NG, replace accelerator pedal assembly and go to the next step.
5. Perform EC-24, "Accelerator Pedal Released Position Learning".
M
6. Perform EC-24, "Throttle Valve Closed Position Learning".
7. Perform EC-24, "Idle Air Volume Learning".
N

Revision: October 2008 EC-365 2009 Frontier


P2A00 A/F SENSOR 1
< COMPONENT DIAGNOSIS > [QR25DE]
P2A00 A/F SENSOR 1
Component Description INFOID:0000000004053638

The A/F sensor 1 is a planar dual-cell limit current sensor. The sen-
sor element of the A/F sensor 1 is the combination of a Nernst con-
centration cell (sensor cell) with an oxygen-pump cell, which
transports ions. It has a heater in the element.
The sensor is capable of precise measurement = 1, but also in the
lean and rich range. Together with its control electronics, the sensor
outputs a clear, continuous signal throughout a wide range (0.7 <
< air).
The exhaust gas components diffuse through the diffusion gap at the
electrode of the oxygen pump and Nernst concentration cell, where
they are brought to thermodynamic balance. SEF579Z

An electronic circuit controls the pump current through the oxygen-


pump cell so that the composition of the exhaust gas in the diffusion
gap remains constant at = 1. Therefore, the A/F sensor 1 is able to
indicate air-fuel ratio by this pumping of current. In addition, a heater
is integrated in the sensor to ensure the required operating tempera-
ture of 700 - 800°C (1,292 - 1,472°F).

SEF580Z

On Board Diagnosis Logic INFOID:0000000004053639

To judge the malfunction, the A/F signal computed by ECM from the air fuel ratio (A/F) sensor 1 signal is mon-
itored not to be shifted to LEAN side or RICH side.

DTC No. Trouble diagnosis name DTC detecting condition Possible Cause
• The output voltage computed by ECM from the
• Air fuel ratio (A/F) sensor 1
air fuel ratio (A/F) sensor 1 signal is shifted to
• Air fuel ratio (A/F) sensor 1 heater
P2A00 Air fuel ratio (A/F) sensor 1 the lean side for a specified period.
• Fuel pressure
2A00 circuit range/performance • The A/F signal computed by ECM from the air
• Fuel injector
fuel ratio (A/F) sensor 1 signal is shifted to the
• Intake air leaks
rich side for a specified period.

DTC Confirmation Procedure INFOID:0000000004053640

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V at idle.

WITH CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON and select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CON-
SULT-III.
4. Clear the self-learning coefficient by touching “CLEAR”.
5. Turn ignition switch OFF and wait at least 10 seconds.
6. Start engine and keep the engine speed between 3,500 and 4,000 rpm for 1 minute under no load.
7. Let engine idle for 1 minute.
8. Keep engine speed between 2,500 and 3,000 rpm for 20 minutes.
9. Check 1st trip DTC.

Revision: October 2008 EC-366 2009 Frontier


P2A00 A/F SENSOR 1
< COMPONENT DIAGNOSIS > [QR25DE]
10. If 1st trip DTC is detected, go to EC-367, "Diagnosis Procedure".
A
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
EC
3. Disconnect mass air flow sensor harness connector.
4. Start engine and let it idle for at least 5 seconds.
5. Stop engine and reconnect mass air flow sensor harness con-
nector. C
6. Select Service $03 with GST and make sure that DTC P0102 is
detected.
7. Select Service $04 with GST and erase the DTC P0102. D
8. Start engine and keep the engine speed between 3,500 and
4,000 rpm for 1 minute under no load.
9. Let engine idle for 1 minute.
10. Keep engine speed between 2,500 and 3,000 rpm for 20 min- E
BBIA0622E
utes.
11. Select Service $07 with GST.
If 1st trip DTC is detected, go to EC-367, "Diagnosis Procedure". F
Diagnosis Procedure INFOID:0000000004053641

1.CHECK GROUND CONNECTIONS G


1. Turn ignition switch OFF.
2. Loosen and retighten two ground screws on the body. Refer to EC-91, "Ground Inspection".
H

BBIA0614E

OK or NG K
OK >> GO TO 2.
NG >> Repair or replace ground connections.
L
2.RETIGHTEN AIR FUEL RATIO (A/F) SENSOR 1
Loosen and retighten the air fuel ratio (A/F) sensor 1. Refer toEM-
29, "Removal and Installation" M

>> GO TO 3.
N

BBIA0617E

3.CHECK FOR INTAKE AIR LEAK P


1. Start engine and run it at idle.
2. Listen for an intake air leak after the mass air flow sensor.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace.

Revision: October 2008 EC-367 2009 Frontier


P2A00 A/F SENSOR 1
< COMPONENT DIAGNOSIS > [QR25DE]

4.CLEAR THE SELF-LEARNING DATA.


With CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CONSULT-III.
3. Clear the self-learning control coefficient by touching “CLEAR”.
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 or P0172 detected?
Is it difficult to start engine?
Without CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.
3. Disconnect mass air flow sensor harness connector.
4. Restart engine and let it idle for at least 5 seconds.
5. Stop engine and reconnect mass air flow sensor harness con-
nector.
6. Make sure DTC P0102 is displayed.
7. Erase the DTC memory. Refer to EC-47, "Emission-related
Diagnostic Information".
8. Make sure DTC P0000 is displayed.
9. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 or P0172 detected?
Is it difficult to start engine?
BBIA0622E
Yes or No
Yes >> Perform trouble diagnosis for DTC P0171 or P0172. Refer to EC-171 or EC-176.
No >> GO TO 5.
5.CHECK HARNESS CONNECTOR
1. Turn ignition switch OFF.
2. Disconnect A/F sensor 1 harness connector.
3. Check harness connector for water.

Water should not exit.


OK or NG
OK >> GO TO 6.
NG >> Repair or replace harness connector.

BBIA0617E

6.CHECK AIR FUEL RATIO (A/F) SENSOR 1 POWER SUPPLY CIRCUIT


1. Turn ignition switch ON.

BBIA0617E

Revision: October 2008 EC-368 2009 Frontier


P2A00 A/F SENSOR 1
< COMPONENT DIAGNOSIS > [QR25DE]
2. Check voltage between A/F sensor 1 terminal 3 and ground with
CONSULT-III or tester. A

Voltage: Battery voltage


OK or NG EC
OK >> GO TO 8.
NG >> GO TO 7.
C

PBIB1683E

7.DETECT MALFUNCTIONING PART D

Check the following.


• Harness connectors E2, F32
E
• IPDM E/R harness connector E119
• 10A fuse
• Harness for open or short between A/F sensor 1 and fuse
F
>> Repair or replace harness or connectors.
8.CHECK A/F SENSOR 1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT G
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between the following terminals. Refer to Wiring Diagram. H

A/F sensor 1 terminal ECM terminal


1 16 I
2 75
5 35
J
6 56

Continuity should exist. K


4. Check harness continuity between ECM terminals 16, 35, 56, 75 or A/F sensor 1 terminals 1, 2, 5, 6 and
ground. Refer to Wiring Diagram.
L
Continuity should not exist.
5. Also check harness for short to power.
OK or NG M
OK >> GO TO 9.
NG >> Repair open circuit, short to ground or short to power in harness or connectors.
9.CHECK A/F SENSOR 1 HEATER N

Refer to EC-100, "Component Inspection".


OK or NG O
OK >> GO TO 10.
NG >> GO TO 11.
10.CHECK INTERMITTENT INCIDENT P
Perform GI-49, "Intermittent Incident".
OK or NG
OK >> GO TO 11.
NG >> Repair or replace.
11.REPLACE AIR FUEL RATIO (A/F) SENSOR 1
Revision: October 2008 EC-369 2009 Frontier
P2A00 A/F SENSOR 1
< COMPONENT DIAGNOSIS > [QR25DE]
Replace air fuel ratio (A/F) sensor 1.
CAUTION:
• Discard any air fuel ratio (A/F) sensor which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
• Before installing new air fuel ratio (A/F) sensor, clean exhaust system threads using Heated Oxygen
Sensor Thread Cleaner [commercial service tool (J-43897-18 or J-43897-12)] and approved anti-seize
lubricant (commercial service tool).

>> GO TO 12.
12.CONFIRM A/F ADJUSTMENT DATA
1. Turn ignition switch ON.
2. Select “A/F ADJ-B1” in “DATA MONITOR” mode with CONSULT-III.
3. Make sure that “0.000” is displayed on CONSULT-III screen.
OK or NG
OK >> INSPECTION END.
NG >> GO TO 13.
13.CLEAR THE SELF-LEARNING DATA
With CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CONSULT-III.
3. Clear the self-learning control coefficient by touching “CLEAR”.
Without CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.
3. Disconnect mass air flow sensor harness connector.
4. Restart engine and let it idle for at least 5 seconds.
5. Stop engine and reconnect mass air flow sensor harness con-
nector.
6. Make sure DTC P0102 is displayed.
7. Erase the DTC memory. Refer to EC-47, "Emission-related
Diagnostic Information".
8. Make sure DTC P0000 is displayed.

>> GO TO 14.
BBIA0622E

14.CONFIRM A/F ADJUSTMENT DATA


1. Turn ignition switch OFF and then ON.
2. Select “A/F ADJ-B1” in “DATA MONITOR” mode with CONSULT-III.
3. Make sure that “0.000” is displayed on CONSULT-III screen.

>> INSPECTION END

Revision: October 2008 EC-370 2009 Frontier


ASCD BRAKE SWITCH
< COMPONENT DIAGNOSIS > [QR25DE]
ASCD BRAKE SWITCH
A
Component Description INFOID:0000000004053642

When depress on the brake pedal, ASCD brake switch is turned EC


OFF and stop lamp switch is turned ON. ECM detects the state of
the brake pedal by this those two types of input (ON/OFF signal)
Refer to CCS-2 for the ASCD function.
C

BBIA0560E E
Diagnosis Procedure INFOID:0000000004053643

A/T MODELS F

1.CHECK OVERALL FUNCTION-I


With CONSULT-III G
1. Turn ignition switch ON.
2. Select “BRAKE SW1” in “DATA MONITOR” mode with CONSULT-III.
3. Check “BRAKE SW1” indication under the following conditions. H

CONDITION INDICATION
Brake pedal: Slightly depressed OFF I
Brake pedal: Fully released ON

Without CONSULT-III J
1. Turn ignition switch ON.
2. Check voltage between ECM terminal 108 and ground under the
following conditions. K

CONDITION VOLTAGE
Brake pedal: Slightly depressed Approximately 0V L
Brake pedal: Fully released Battery voltage

MBIB0061E

N
OK or NG
OK >> INSPECTION END.
NG >> GO TO 2. O
2.CHECK ASCD BRAKE SWITCH POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
P

Revision: October 2008 EC-371 2009 Frontier


ASCD BRAKE SWITCH
< COMPONENT DIAGNOSIS > [QR25DE]
2. Disconnect ASCD brake switch harness connector.
3. Turn ignition switch ON.

BBIA0560E

4. Check voltage between ASCD brake switch terminal 1 and


ground with CONSULT-III or tester.

Voltage: Battery voltage


OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

PBIB0857E

3.DETECT MALFUNCTIONING PART


Check the following.
• Fuse block (J/B) connector E160
• 10A fuse (No.12)
• Harness for open or short between ASCD brake switch and fuse

>> Repair open circuit or short to ground in harness or connectors.


4.CHECK ASCD BRAKE SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 108 and ASCD brake switch terminal 2.
Refer to Wiring Diagram.

Continuity should exist.


4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit, short to ground or short to power in harness or connectors.
5.CHECK ASCD BRAKE SWITCH
Refer to EC-375, "Component Inspection".
OK or NG
OK >> GO TO 6.
NG >> Replace ASCD brake switch.
6.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".

>> INSPECTION END


M/T MODELS
1.CHECK OVERALL FUNCTION-I
Revision: October 2008 EC-372 2009 Frontier
ASCD BRAKE SWITCH
< COMPONENT DIAGNOSIS > [QR25DE]
With CONSULT-III
1. Turn ignition switch ON. A
2. Select “BRAKE SW1” in “DATA MONITOR” mode with CONSULT-III.
3. Check “BRAKE SW1” indication under the following conditions.
EC
CONDITION INDICATION
Brake pedal and/or clutch pedal: Slightly depressed OFF
Brake pedal and clutch pedal: Fully released ON C

Without CONSULT-III
1. Turn ignition switch ON. D
2. Check voltage between ECM terminal 108 and ground under the
following conditions.
E
CONDITION VOLTAGE
Brake pedal and/or clutch pedal: Slightly depressed Approximately 0V
F
Brake pedal and clutch pedal: Fully released Battery voltage
OK or NG
OK >> INSPECTION END. G
NG >> GO TO 2.
MBIB0061E

2.CHECK ASCD BRAKE SWITCH CIRCUIT H


1. Turn ignition switch OFF.
2. Disconnect ASCD clutch switch harness connector.
3. Turn ignition switch ON.
I

BBIA0624E

L
4. Check voltage between ASCD clutch switch terminal 1 and
ground under the following conditions with CONSULT-III or
tester.
M

CONDITION VOLTAGE
Brake pedal: Fully released Battery voltage N
Brake pedal: Slightly depressed Approx. 0V
OK or NG
OK >> GO TO 7. O
PBIB0799E
NG >> GO TO 3.
3.CHECK ASCD BRAKE SWITCH POWER SUPPLY CIRCUIT P
1. Turn ignition switch OFF.

Revision: October 2008 EC-373 2009 Frontier


ASCD BRAKE SWITCH
< COMPONENT DIAGNOSIS > [QR25DE]
2. Disconnect ASCD brake switch harness connector.
3. Turn ignition switch ON.

BBIA0560E

4. Check voltage between ASCD brake switch terminal 1 and


ground with CONSULT-III or tester.

Voltage: Battery voltage


OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

PBIB0857E

4.DETECT MALFUNCTIONING PART


Check the following.
• Fuse block (J/B) connector E160
• 10A fuse (No.12)
• Harness for open or short between ASCD brake switch and fuse

>> Repair open circuit, short to ground or short to power in harness or connectors.
5.CHECK ASCD BRAKE SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Check harness continuity between ASCD brake switch terminal 2 and ASCD clutch switch terminal 1.
Refer to Wiring Diagram.

Continuity should exist.


3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> Repair open circuit, short to ground or short to power in harness or connectors.
6.CHECK ASCD BRAKE SWITCH
Refer to EC-332, "Component Inspection".
OK or NG
OK >> GO TO 9.
NG >> Replace ASCD brake switch.
7.CHECK ASCD CLUTCH SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 108 and ASCD clutch switch terminal 2.
Refer to Wiring Diagram.

Continuity should exist.


4. Also check harness for short to ground and short to power.

Revision: October 2008 EC-374 2009 Frontier


ASCD BRAKE SWITCH
< COMPONENT DIAGNOSIS > [QR25DE]
OK or NG
OK >> GO TO 8. A
NG >> Repair open circuit, short to ground or short to power in harness or connectors.
8.CHECK ASCD CLUTCH SWITCH
EC
Refer to EC-332, "Component Inspection".
OK or NG
OK >> GO TO 9. C
NG >> Replace ASCD clutch switch
9.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident". D

>> INSPECTION END


E
Component Inspection INFOID:0000000004053644

ASCD BRAKE SWITCH F


1. Turn ignition switch OFF.
2. Disconnect ASCD brake switch harness connector.
3. Check continuity between ASCD brake switch terminals 1 and 2 G
under the following conditions.

Condition Continuity
H
Brake pedal: Fully released Should exist
Brake pedal: Slightly depressed Should not exist
I
If NG, adjust ASCD brake switch installation, refer to BR-18, and
perform step 3 again.
J
SEC023D

ASCD CLUTCH SWITCH


1. Turn ignition switch OFF. K
2. Disconnect ASCD clutch switch harness connector.
3. Check continuity between ASCD clutch switch terminals 1 and 2
under the following conditions. L

Condition Continuity
Clutch pedal: Fully released Should exist M
Clutch pedal: Slightly depressed Should not exist
If NG, adjust ASCD clutch switch installation, refer to CL-7, "On- N
Vehicle Inspection and Adjustment", and perform step 3 again.

SEC024D

Revision: October 2008 EC-375 2009 Frontier


ASCD INDICATOR
< COMPONENT DIAGNOSIS > [QR25DE]
ASCD INDICATOR
Component Description INFOID:0000000004053645

ASCD indicator lamp illuminates to indicate ASCD operation status. Lamp has two indicators, CRUISE and
SET, and is integrated in combination meter.
CRUISE indicator illuminates when MAIN switch on ASCD steering switch is turned ON to indicate that ASCD
system is ready for operation.
SET indicator illuminates when the following conditions are met.
• CRUISE indicator is illuminated.
• SET/COAST switch on ASCD steering switch is turned ON while vehicle speed is within the range of ASCD
setting.
SET indicator remains lit during ASCD control.
Refer toCCS-2 for the ASCD function.
Diagnosis Procedure INFOID:0000000004053646

1.CHECK OVERALL FUNCTION


Check ASCD indicator under the following conditions.

ASCD INDICATOR CONDITION SPECIFICATION


MAIN switch: Pressed at the 1st
CRUISE LAMP • Ignition switch: ON ON → OFF
time → at the 2nd time
• MAIN switch: ON ASCD: Operating ON
SET LAMP • When vehicle speed is between
40 km/h (25 MPH) and 144 km/h (89 MPH) ASCD: Not operating OFF

OK or NG
OK >> INSPECTION END
NG >> GO TO 2.
2.CHECK DTC
Check that DTC UXXXX is not displayed.
Yes or No
Yes >> Perform trouble diagnoses for DTC UXXXX, refer to EC-94.
No >> GO TO 3.
3.CHECK COMBINATION METER OPERATION
Refer to MWI-3.
OK or NG
OK >> GO TO 4.
NG >> Go to MWI-5, "METER SYSTEM : Arrangement of Combination Meter".
4.CHECK INTERMITTENT INCIDENT
Refer to GI-49.

>> INSPECTION END

Revision: October 2008 EC-376 2009 Frontier


ELECTRICAL LOAD SIGNAL
< COMPONENT DIAGNOSIS > [QR25DE]
ELECTRICAL LOAD SIGNAL
A
Description INFOID:0000000004053647

The electrical load signal (Headlamp switch signal, etc.) is transferred through the CAN communication line EC
from BCM to ECM via IPDM E/R.
Diagnosis Procedure INFOID:0000000004053648

C
1.CHECK LOAD SIGNAL CIRCUIT OVERALL FUNCTION-II
1. Turn ignition switch ON.
2. Connect CONSULT-III and select “DATA MONITOR” mode. D
3. Select “LOAD SIGNAL” and check indication under the following conditions.

Condition Indication E
Lighting switch: ON at 2nd position ON
Lighting switch: OFF OFF
F
OK or NG
OK >> INSPECTION END
NG >> GO TO 2. G
2.CHECK HEADLAMP SYSTEM
Refer toEXL-136 or EXL-140.
H

>> INSPECTION END


I

Revision: October 2008 EC-377 2009 Frontier


FUEL INJECTOR
< COMPONENT DIAGNOSIS > [QR25DE]
FUEL INJECTOR
Component Description INFOID:0000000004053649

The fuel injector is a small, precise solenoid valve. When the ECM
supplies a ground to the fuel injector circuit, the coil in the fuel injec-
tor is energized. The energized coil pulls the ball valve back and
allows fuel to flow through the fuel injector into the intake manifold.
The amount of fuel injected depends upon the injection pulse dura-
tion. Pulse duration is the length of time the fuel injector remains
open. The ECM controls the injection pulse duration based on
engine fuel needs.

SEF375Z

Diagnosis Procedure INFOID:0000000004053650

1.INSPECTION START
Turn ignition switch to START.
Is any cylinder ignited?
Yes or No
Yes (With CONSULT-III)>>GO TO 2.
Yes (Without CONSULT-III)>>GO TO 3.
No >> GO TO 4.
2.CHECK OVERALL FUNCTION
With CONSULT-III
1. Start engine.
2. Perform “POWER BALANCE” in “ACTIVE TEST” mode with CONSULT-III.
3. Make sure that each circuit produces a momentary engine speed drop.
OK or NG
OK >> INSPECTION END
NG >> GO TO 4.
3.CHECK FUNCTION OF FUEL INJECTOR
Without CONSULT-III
1. Start engine.
2. Listen to each fuel injector operating sound.

Clicking noise should exist.


OK or NG
OK >> INSPECTION END
NG >> GO TO 4.

PBIB1986E

4.CHECK FUEL INJECTOR POWER SUPPLY CIRCUIT


1. Turn ignition switch OFF.

Revision: October 2008 EC-378 2009 Frontier


FUEL INJECTOR
< COMPONENT DIAGNOSIS > [QR25DE]
2. Disconnect fuel injector harness connector.
A

EC

BBIA0625E

D
3. Turn ignition switch ON.
4. Check voltage between fuel injector terminal 1 and ground with
CONSULT-III or tester. E

Voltage: Battery voltage


OK or NG F
OK >> GO TO 6.
NG >> GO TO 5.
G

PBIB0582E

5.DETECT MALFUNCTIONING PART H

Check the following.


• Harness connectors E2, F32
I
• Harness connectors F45, F210
• IPDM E/R harness connector E119
• 15A fuse (No.55)
• Harness for open or short between fuel injector and fuse J

>> Repair harness or connectors.


K
6.CHECK FUEL INJECTOR OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector. L
3. Check harness continuity between fuel injector terminal 2 and ECM terminals 22, 23, 41, 42.
Refer to Wiring Diagram.

Continuity should exist. M

4. Also check harness for short to ground and short to power.


OK or NG N
OK >> GO TO 8.
NG >> GO TO 7.
7.DETECT MALFUNCTIONING PART O
Check the following.
• Harness connectors F210, F45
• Harness for open or short between fuel injector and ECM P

>> Repair open circuit, short to ground or short to power in harness or connectors.
8.CHECK FUEL INJECTOR
Refer to EC-380, "Component Inspection".
OK or NG

Revision: October 2008 EC-379 2009 Frontier


FUEL INJECTOR
< COMPONENT DIAGNOSIS > [QR25DE]
OK >> GO TO 9.
NG >> Replace fuel injector.
9.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".

>> INSPECTION END


Component Inspection INFOID:0000000004053651

FUEL INJECTOR
1. Disconnect fuel injector harness connector.
2. Check resistance between terminals as shown in the figure.

Resistance: 11.1 - 14.3Ω [at 10 - 60°C (50 - 140°F)]

PBIB1727E

Revision: October 2008 EC-380 2009 Frontier


FUEL PUMP
< COMPONENT DIAGNOSIS > [QR25DE]
FUEL PUMP
A
Description INFOID:0000000004053652

SYSTEM DESCRIPTION EC

Sensor Input signal to ECM ECM function Actuator


Crankshaft position sensor (POS) C
Engine speed*
Camshaft position sensor (PHASE) Fuel pump control Fuel pump relay
Battery Battery voltage*
*: ECM determines the start signal status by the signals of engine speed and battery voltage. D
The ECM activates the fuel pump for 1 second after the ignition switch is turned ON to improve engine start
ability. If the ECM receives a engine speed signal from the camshaft position sensor (PHASE), it knows that
the engine is rotating, and causes the pump to operate. If the engine speed signal is not received when the E
ignition switch is ON, the engine stalls. The ECM stops pump operation and prevents battery discharging,
thereby improving safety. The ECM does not directly drive the fuel pump. It controls the ON/OFF fuel pump
relay, which in turn controls the fuel pump.
F
Condition Fuel pump operation
Ignition switch is turned to ON Operates for 1 second.
G
Engine running and cranking Operates.
When engine is stopped Stops in 1.5 seconds.
Except as shown above Stops. H

COMPONENT DESCRIPTION
A turbine type design fuel pump is used in the fuel tank.
I

BBIA0529E
L
Diagnosis Procedure INFOID:0000000004053653

1.CHECK OVERALL FUNCTION M


1. Turn ignition switch ON.
2. Pinch fuel feed hose with two fingers.
Fuel pressure pulsation should be felt on the fuel feed hose N
for 1 second after ignition switch is turned ON.
OK or NG
OK >> INSPECTION END O
NG >> GO TO 2.

BBIA0626E

2.CHECK FUEL PUMP POWER SUPPLY CIRCUIT-I


1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Turn ignition switch ON.
Revision: October 2008 EC-381 2009 Frontier
FUEL PUMP
< COMPONENT DIAGNOSIS > [QR25DE]
4. Check voltage between ECM terminal 113 and ground with
CONSULT-III or tester.

Voltage: Battery voltage


OK or NG
OK >> GO TO 5.
NG >> GO TO 3.

PBIB1187E

3.CHECK FUEL PUMP POWER SUPPLY CIRCUIT-II


Check voltage between IPDM E/R terminal 46 and ground with
CONSULT-III or tester.

Voltage: Battery voltage


OK or NG
OK >> GO TO 4.
NG >> GO TO 12.

PBIB2656E

4.DETECT MALFUNCTIONING PART


Check harness for open or short between IPDM E/R and ECM

>> Repair harness or connectors.


5.CHECK FUEL PUMP POWER SUPPLY CIRCUIT-III
1. Turn ignition switch OFF.
2. Reconnect all harness connectors disconnected.
3. Disconnect “fuel level sensor unit and fuel pump” harness con-
nector.
4. Turn ignition switch ON.

BBIA0545E

5. Check voltage between “fuel level sensor unit and fuel pump”
terminal 1 and ground with CONSULT-III or tester.

Voltage: Battery voltage should exist for 1 second


after ignition switch is turned ON.
OK or NG
OK >> GO TO 9.
NG >> GO TO 6.

PBIB0795E

6.CHECK 15A FUSE


1. Turn ignition switch OFF.
Revision: October 2008 EC-382 2009 Frontier
FUEL PUMP
< COMPONENT DIAGNOSIS > [QR25DE]
2. Disconnect 15A fuse (No.48).
3. Check 15A fuse. A
OK or NG
OK >> GO TO 7.
NG >> Replace fuse. EC
7.CHECK FUEL PUMP POWER SUPPLY CURCUIT-IV
1. Disconnect IPDM E/R harness connector E119.
C
2. Check harness continuity between “fuel level sensor unit and fuel pump” terminal 1 and IPDM E/R termi-
nal 13.
Refer to Wiring Diagram.
D
Continuity should exist.
3. Also check harness for short to ground and short to power.
E
OK or NG
OK >> GO TO 12.
NG >> GO TO 8.
F
8.DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors C1, E41 G
• Harness for open or short between “fuel level sensor unit and fuel pump” and IPDM E/R

>> Repair open circuit, short to ground or short to power in harness or connectors. H
9.CHECK FUEL PUMP GROUND CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between “fuel level sensor unit and fuel pump” terminal 3 and ground.
I
Refer to Wiring Diagram.

Continuity should exist.


J
2. Also check harness for short to power.
OK or NG
OK >> GO TO 11. K
NG >> GO TO 10.
10.DETECT MALFUNCTIONING PART
Check the following. L
• Harness connectors C1, E41
• Harness for open or short between “fuel level sensor unit and fuel pump” and ground
M
>> Repair open circuit or short to power in harness or connectors.
11.CHECK FUEL PUMP N
Refer to EC-384, "Component Inspection".
OK or NG
OK >> GO TO 12. O
NG >> Replace fuel pump.
12.CHECK INTERMITTENT INCIDENT
Refer toGI-49, "Intermittent Incident" . P
OK or NG
OK >> Replace IPDM E/R.
NG >> Repair or replace harness or connectors.

Revision: October 2008 EC-383 2009 Frontier


FUEL PUMP
< COMPONENT DIAGNOSIS > [QR25DE]
Component Inspection INFOID:0000000004053654

FUEL PUMP
1. Disconnect “fuel level sensor unit and fuel pump” harness con-
nector.

BBIA0545E

2. Check resistance between “fuel level sensor unit and fuel pump”
terminals 1 and 3.

Resistance: 0.2 - 5.0Ω [at 25°C (77°F)]

SEC918C

Revision: October 2008 EC-384 2009 Frontier


IGNITION SIGNAL
< COMPONENT DIAGNOSIS > [QR25DE]
IGNITION SIGNAL
A
Component Description INFOID:0000000004053655

IGNITION COIL & POWER TRANSISTOR EC


The ignition signal from the ECM is sent to and amplified by the
power transistor. The power transistor turns ON and OFF the ignition
coil primary circuit. This ON/OFF operation induces the proper high C
voltage in the coil secondary circuit.

E
BBIA0604E

Diagnosis Procedure INFOID:0000000004053656


F
1.CHECK ENGINE START
Turn ignition switch OFF, and restart engine. G
Is engine running?
Yes or No
Yes (With CONSULT-III)>>GO TO 2. H
Yes (Without CONSULT-III)>>GO TO 3.
No >> GO TO 4.
2.CHECK OVERALL FUNCTION I
With CONSULT-III
1. Perform “POWER BALANCE” in “ACTIVE TEST” mode with CONSULT-III.
2. Make sure that each circuit produce a momentary engine speed drop. J
OK or NG
OK >> INSPECTION END
NG >> GO TO 10. K
3.CHECK OVERALL FUNCTION
Without CONSULT-III L
1. Let engine idle.
2. Read the voltage signal between ECM terminals 61, 62, 80, 81
and ground with an oscilloscope.
3. Verify that the oscilloscope screen shows the signal wave as M
shown below.
NOTE:
The pulse cycle changes depending on rpm at idle. N

PBIB1204E

PBIB0521E P
OK or NG
OK >> INSPECTION END
NG >> GO TO 10.
4.CHECK IGNITION COIL POWER SUPPLY CIRCUIT-I
1. Turn ignition switch OFF, wait at least 10 seconds and then turn ON.

Revision: October 2008 EC-385 2009 Frontier


IGNITION SIGNAL
< COMPONENT DIAGNOSIS > [QR25DE]
2. Check voltage between ECM terminals 119, 120 and ground
with CONSULT-III or tester.

Voltage: Battery voltage


OK or NG
OK >> GO TO 5.
NG >> Go to EC-88.

MBIB0034E

5.CHECK IGNITION COIL POWER SUPPLY CIRCUIT-II


1. Turn ignition switch OFF.
2. Disconnect condenser-1 harness connector.
3. Turn ignition switch ON.

BBIA0628E

4. Check voltage between condenser-1 terminal 1 and ground with


CONSULT-III or tester.

Voltage: Battery voltage


OK or NG
OK >> GO TO 8.
NG >> GO TO 6.

PBIB0624E

6.CHECK IGNITION COIL POWER SUPPLY CIRCUIT-III


1. Turn ignition switch OFF.
2. Disconnect IPDM E/R harness connector E119.
3. Check harness continuity between IPDM E/R terminal 3 and condenser-1 terminal 1.
Refer to Wiring Diagram.

Continuity should exist.


4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 15.
NG >> GO TO 7.
7.DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors E2, F32
• Harness for open or short between condenser-1 and IPDM E/R

>> Repair open circuit, short to ground or short to power in harness or connectors.
8.CHECK CONDENSER-1 GROUND CIRCUIT FOR OPEN AND SHORT
Revision: October 2008 EC-386 2009 Frontier
IGNITION SIGNAL
< COMPONENT DIAGNOSIS > [QR25DE]
1. Turn ignition switch OFF.
2. Check harness continuity between condenser-1 terminal 2 and ground. A
Refer to Wiring Diagram.

Continuity should exist. EC


3. Also check harness for short to power.
OK or NG
OK >> GO TO 9. C
NG >> Repair open circuit or short to power in harness or connectors.
9.CHECK CONDENSER-1
D
Refer to EC-388, "Component Inspection".
OK or NG
OK >> GO TO 10. E
NG >> Replace condenser-1.
10.CHECK IGNITION COIL POWER SUPPLY CIRCUIT-IV
1. Turn ignition switch OFF. F
2. Reconnect all harness connectors disconnected.
3. Disconnect ignition coil harness connector.
4. Turn ignition switch ON. G

BBIA0604E

J
5. Check voltage between ignition coil terminal 3 and ground with
CONSULT-III or tester.
K
Voltage: Battery voltage
OK or NG
OK >> GO TO 12. L
NG >> GO TO 11.

M
PBIB0138E

11.DETECT MALFUNCTIONING PART N


Check the following.
• Harness connector E2, F32
• Harness for open or short between ignition coil and IPDM E/R.
O

>> Repair open circuit, short to ground or short to power in harness or connectors.
12.CHECK IGNITION COIL GROUND CIRCUIT FOR OPEN AND SHORT P
1. Turn ignition switch OFF.
2. Check harness continuity between ignition coil terminal 2 and ground.
Refer to Wiring Diagram.

Continuity should exist.


3. Also check harness for short to power.

Revision: October 2008 EC-387 2009 Frontier


IGNITION SIGNAL
< COMPONENT DIAGNOSIS > [QR25DE]
OK or NG
OK >> GO TO 13.
NG >> Repair open circuit or short to power in harness or connectors.
13.CHECK IGNITION COIL OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminals 61, 62, 80, 81 and ignition coil terminal 1.
Refer to Wiring Diagram.

Continuity should exist.


3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 14.
NG >> Repair open circuit, short to ground or short to power in harness or connectors.
14.CHECK IGNITION COIL WITH POWER TRANSISTOR
Refer to EC-388, "Component Inspection".
OK or NG
OK >> GO TO 15.
NG >> Replace ignition coil with power transistor.
15.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".

>> INSPECTION END


Component Inspection INFOID:0000000004053657

IGNITION COIL WITH POWER TRANSISTOR


CAUTION:
Do the following procedure in the place where ventilation is good without the combustible.
1. Turn ignition switch OFF.
2. Disconnect ignition coil harness connector.
3. Check resistance between ignition coil terminals as follows.

Terminal No. (Polarity) Resistance Ω [at 25°C (77°F)]


1 and 2 Except 0 or ∞
1 and 3
Except 0
2 and 3
4. If NG, Replace ignition coil with power transistor.
If OK, go to next step.
5. Turn ignition switch OFF.
PBIB0847E
6. Reconnect all harness connectors disconnected.
7. Remove fuel pump fuse in IPDM E/R to release fuel pressure.
NOTE:
Do not use CONSULT-III to release fuel pressure, or fuel pres-
sure applies again during the following procedure.
8. Start engine.
9. After engine stalls, crank it two or three times to release all fuel
pressure.
10. Turn ignition switch OFF.
11. Remove ignition coil harness connectors to avoid the electrical
discharge from the ignition coils.
12. Remove ignition coil and spark plug of the cylinder to be
BBIA0534E
checked.
13. Crank engine for 5 seconds or more to remove combustion gas in the cylinder.
14. Connect spark plug and harness connector to ignition coil.
Revision: October 2008 EC-388 2009 Frontier
IGNITION SIGNAL
< COMPONENT DIAGNOSIS > [QR25DE]
15. Fix ignition coil using a rope etc. with gap of 13 - 17 mm
between the edge of the spark plug and grounded metal portion A
as shown in the figure.
16. Crank engine for about three seconds, and check whether spark
is generated between the spark plug and the grounded part.
EC
Spark should be generated.
CAUTION: C
• Never approach to the spark plug and the ignition coil
within 50cm. Be careful not to get an electrical shock
while checking, because the electrical discharge voltage PBIB2325E

becomes 20kV or more. D


• It might cause to damage the ignition coil if the gap of more than 17 mm is taken.
NOTE:
When the gap is less than 13 mm, the spark might be generated even if the coil is malfunctioning. E
17. If NG, Replace ignition coil with power transistor.
CONDENSER-1
1. Turn ignition switch OFF. F
2. Disconnect condenser-1 harness connector.
3. Check resistance between condenser-1 terminals 1 and 2.
G
Resistance: Above 1 MΩ [at 25°C (77°F)]
H

PBIB0794E
J

Revision: October 2008 EC-389 2009 Frontier


ON BOARD REFUELING VAPOR RECOVERY (ORVR)
< COMPONENT DIAGNOSIS > [QR25DE]
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
System Description INFOID:0000000004053658

JMBIA1930GB

From the beginning of refueling, the air and vapor inside the fuel tank go through refueling EVAP vapor cut
valve and EVAP/ORVR line to the EVAP canister. The vapor is absorbed by the EVAP canister and the air is
released to the atmosphere.
When the refueling has reached the full level of the fuel tank, the refueling EVAP vapor cut valve is closed and
refueling is stopped because of auto shut-off. The vapor which was absorbed by the EVAP canister is purged
during driving.
WARNING:
When conducting inspections below, be sure to observe the following:
• Put a “CAUTION: FLAMMABLE” sign in workshop.
• Never smoke while servicing fuel system. Keep open flames and sparks away from work area.
• Be sure to furnish the workshop with a CO2 fire extinguisher.
CAUTION:
• Before removing fuel line parts, carry out the following procedures:
- Put drained fuel in an explosion-proof container and put lid on securely.
- Release fuel pressure from fuel line. Refer to EC-456, "Fuel Pressure Check".
- Disconnect battery ground cable.
• Always replace O-ring when the fuel gauge retainer is removed.
• Never kink or twist hose and tube when they are installed.
• Never tighten hose and clamps excessively to avoid damaging hoses.
• After installation, run engine and check for fuel leaks at connection.
• Never attempt to top off the fuel tank after the fuel pump nozzle shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel spray and possibly a fire.
Diagnosis Procedure INFOID:0000000004053659

SYMPTOM: FUEL ODOR FROM EVAP CANISTER IS STRONG.


1.CHECK EVAP CANISTER
1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
2. Weigh the EVAP canister with EVAP canister vent control valve and EVAP control system pressure sen-
sor attached.
The weight should be less than 2.0 kg (4.4 lb).
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
2.CHECK IF EVAP CANISTER SATURATED WITH WATER

Revision: October 2008 EC-390 2009 Frontier


ON BOARD REFUELING VAPOR RECOVERY (ORVR)
< COMPONENT DIAGNOSIS > [QR25DE]
Does water drain from the EVAP canister?
Yes or No A
Yes >> GO TO 3.
No >> GO TO 5.
EC

BBIA0558E

3.REPLACE EVAP CANISTER D

Replace EVAP canister with a new one.


E
>> GO TO 4.
4.DETECT MALFUNCTIONING PART
F
Check the EVAP hose between EVAP canister and vehicle frame for clogging or poor connection.

>> Repair or replace EVAP hose. G


5.CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to EC-392, "Component Inspection".
H
OK or NG
OK >> INSPECTION END
NG >> Replace refueling EVAP vapor cut valve with fuel tank.
I
SYMPTOM: CANNOT REFUEL/FUEL ODOR FROM THE FUEL FILLER OPENING IS STRONG
WHILE REFUELING.
J
1.CHECK EVAP CANISTER
1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached. K
2. Weigh the EVAP canister with EVAP canister vent control valve and EVAP control system pressure sen-
sor attached.
The weight should be less than 2.0 kg (4.4 lb). L
OK or NG
OK >> GO TO 2.
NG >> GO TO 3. M
2.CHECK IF EVAP CANISTER SATURATED WITH WATER
Does water drain from the EVAP canister?
N
Yes or No
Yes >> GO TO 3.
No >> GO TO 5.
O

BBIA0558E

3.REPLACE EVAP CANISTER


Replace EVAP canister with a new one.

Revision: October 2008 EC-391 2009 Frontier


ON BOARD REFUELING VAPOR RECOVERY (ORVR)
< COMPONENT DIAGNOSIS > [QR25DE]
>> GO TO 4.
4.DETECT MALFUNCTIONING PART
Check the EVAP hose between EVAP canister and vehicle frame for clogging or poor connection.

>> Repair or replace EVAP hose.


5.CHECK VENT HOSES AND VENT TUBES
Check hoses and tubes between EVAP canister and refueling EVAP vapor cut valve for clogging, kink, loose-
ness and improper connection.
OK or NG
OK >> GO TO 6.
NG >> Repair or replace hoses and tubes.
6.CHECK RECIRCULATION LINE
Check recirculation line for clogging, dents and cracks.
OK or NG
OK >> GO TO 7.
NG >> Replace fuel filler tube.
7.CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to EC-392, "Component Inspection".
OK or NG
OK >> GO TO 8.
NG >> Replace refueling EVAP vapor cut valve with fuel tank.
8.CHECK FUEL FILLER TUBE
Check fuel filler tube and hose connected to the fuel tank for clogging, dents and cracks.
OK or NG
OK >> GO TO 9.
NG >> Replace fuel filler tube.
9.CHECK ONE-WAY FUEL VALVE-I
Check one-way valve for clogging.
OK or NG
OK >> GO TO 10.
NG >> Repair or replace one-way fuel valve with fuel tank.
10.CHECK ONE-WAY FUEL VALVE-II
1. Make sure that fuel is drained from the tank.
2. Remove fuel filler tube and hose.
3. Check one-way fuel valve for operation as follows.
When a stick is inserted, the valve should open, when removing
stick it should close.
Do not drop any material into the tank.
OK or NG
OK >> INSPECTION END
NG >> Replace fuel filler tube or replace one-way fuel valve
with fuel tank.

SEF665U

Component Inspection INFOID:0000000004053660

REFUELING EVAP VAPOR CUT VALVE


With CONSULT-III

Revision: October 2008 EC-392 2009 Frontier


ON BOARD REFUELING VAPOR RECOVERY (ORVR)
< COMPONENT DIAGNOSIS > [QR25DE]
1. Remove fuel tank. Refer to FL-6, "Removal and Installation".
2. Drain fuel from the tank as follows: A
a. Remove fuel feed hose located on the fuel gauge retainer.
b. Connect a spare fuel hose, one side to fuel gauge retainer where the hose was removed and the other
side to a fuel container. EC
c. Drain fuel using “FUEL PUMP RELAY” in “ACTIVE TEST” mode with CONSULT-III.
3. Check refueling EVAP vapor cut valve for being stuck to close as follows.
Blow air into the refueling EVAP vapor cut valve (from the end of EVAP/ORVR line hose), and check that C
the air flows freely into the tank.
4. Check refueling EVAP vapor cut valve for being stuck to open as follows.
a. Connect vacuum pump to hose end. D
b. Remove fuel gauge retainer with fuel gauge unit.
Always replace O-ring with new one.
E
c. Put fuel tank upside down.
d. Apply vacuum pressure to hose end [−13.3 kPa (−100 mmHg, −3.94 inHg)] with fuel gauge retainer
remaining open and check that the pressure is applicable.
F

BBIA0568E
K

Without CONSULT-III
1. Remove fuel tank. Refer to FL-6, "Removal and Installation". L
2. Drain fuel from the tank as follows:
a. Remove fuel gauge retainer.
b. Drain fuel from the tank using a handy pump into a fuel container. M
3. Check refueling EVAP vapor cut valve for being stuck to close as follows.
Blow air into the refueling EVAP vapor cut valve (from the end of EVAP/ORVR line hose), and check that
the air flows freely into the tank. N
4. Check refueling EVAP vapor cut valve for being stuck to open as follows.
a. Connect vacuum pump to hose end.
b. Remove fuel gauge retainer with fuel gauge unit. O
Always replace O-ring with new one.
c. Put fuel tank upside down.
P

Revision: October 2008 EC-393 2009 Frontier


ON BOARD REFUELING VAPOR RECOVERY (ORVR)
< COMPONENT DIAGNOSIS > [QR25DE]
d. Apply vacuum pressure to hose end [−13.3 kPa (−100 mmHg, −3.94 inHg)] with fuel gauge retainer
remaining open and check that the pressure is applicable.

BBIA0568E

Revision: October 2008 EC-394 2009 Frontier


POSITIVE CRANKCASE VENTILATION
< COMPONENT DIAGNOSIS > [QR25DE]
POSITIVE CRANKCASE VENTILATION
A
Description INFOID:0000000004053661

SYSTEM DESCRIPTION EC

G
PBIB0492E

This system returns blow-by gas to the intake manifold. H


The positive crankcase ventilation (PCV) valve is provided to conduct crankcase blow-by gas to the intake
manifold. During partial throttle operation of the engine, the intake manifold sucks the blow-by gas through the
PCV valve. Normally, the capacity of the valve is sufficient to handle any blow-by and a small amount of venti-
I
lating air. The ventilating air is then drawn from the air inlet tubes into the crankcase. In this process the air
passes through the hose connecting air inlet tubes to rocker cover. Under full-throttle condition, the manifold
vacuum is insufficient to draw the blow-by flow through the valve. The flow goes through the hose connection
in the reverse direction. J
On vehicles with an excessively high blow-by, the valve does not
meetthe requirement. This is because some of the flow will go
through the hoseconnection to the air inlet tubes under all condi- K
tions.

M
PBIB1588E

Component Inspection INFOID:0000000004053662


N
PCV (POSITIVE CRANKCASE VENTILATION) VALVE
With engine running at idle, remove PCV valve from rocker cover. A
properly working valve makes a hissing noise as air passes through O
it. A strong vacuum should be felt immediately when a finger is
placed over valve inlet.
P

PBIB1589E

Revision: October 2008 EC-395 2009 Frontier


POSITIVE CRANKCASE VENTILATION
< COMPONENT DIAGNOSIS > [QR25DE]
PCV VALVE VENTILATION HOSE
1. Check hoses and hose connections for leaks.
2. Disconnect all hoses and clean with compressed air. If any
hosecannot be freed of obstructions, replace.

S-ET277

Revision: October 2008 EC-396 2009 Frontier


REFRIGERANT PRESSURE SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
REFRIGERANT PRESSURE SENSOR
A
Component Description INFOID:0000000004053663

The refrigerant pressure sensor is installed at the condenser of the EC


air conditioner system. The sensor uses an electrostatic volume
pressure transducer to convert refrigerant pressure to voltage. The
voltage signal is sent to ECM, and ECM controls cooling fan system.
C

BBIA0627E E

H
PBIB2657E

Diagnosis Procedure INFOID:0000000004053664


I
1.CHECK REFRIGERANT PRESSURE SENSOR OVERALL FUNCTION
1. Start engine and warm it up to normal operating temperature. J
2. Turn A/C switch and blower fan switch ON.
3. Check voltage between ECM terminal 70 and ground with CON-
SULT-III or tester.
K
Voltage: 1.0 - 4.0V
OK or NG
L
OK >> INSPECTION END
NG >> GO TO 2.
M

PBIB1188E

2.CHECK GROUND CONNECTIONS N


1. Turn A/C switch and blower fan switch OFF.
2. Stop engine.
3. Loosen and retighten two ground screws on the body. Refer to EC-91, "Ground Inspection". O

BBIA0614E

OK or NG
Revision: October 2008 EC-397 2009 Frontier
REFRIGERANT PRESSURE SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]
OK >> GO TO 3.
NG >> Repair or replace ground connections.
3.CHECK REFRIGERANT PRESSURE SENSOR POWER SUPPLY CIRCUIT
1. Disconnect refrigerant pressure sensor harness connector.
2. Turn ignition switch ON.

BBIA0627E

3. Check voltage between refrigerant pressure sensor terminal 3


and ground with CONSULT-III or tester.

Voltage: Approximately 5V
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

PBIB1872E

4.DETECT MALFUNCTIONING PART


Check the following.
• Harness connectors E5, F14
• Harness for open or short between ECM and refrigerant pressure sensor

>> Repair harness or connectors.


5.CHECK REFRIGERANT PRESSURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between refrigerant pressure sensor terminal 1 and ECM terminal 67.
Refer to Wiring Diagram.

Continuity should exist.


4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.
6.DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors E5, F14
• Harness for open or short between ECM and refrigerant pressure sensor

>> Repair open circuit, short to ground or short to power in harness or connectors.
7.CHECK REFRIGERANT PRESSURE SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal 70 and refrigerant pressure sensor terminal 2.
Refer to Wiring Diagram.

Revision: October 2008 EC-398 2009 Frontier


REFRIGERANT PRESSURE SENSOR
< COMPONENT DIAGNOSIS > [QR25DE]

Continuity should exist. A


2. Also check harness for short to ground and short to power.
OK or NG
EC
OK >> GO TO 9.
NG >> GO TO 8.
8.DETECT MALFUNCTIONING PART C
Check the following.
• Harness connectors E5, F14
• Harness for open or short between ECM and refrigerant pressure sensor
D

>> Repair open circuit, short to ground or short to power in harness or connectors.
9.CHECK INTERMITTENT INCIDENT E
Refer to GI-49, "Intermittent Incident".
OK or NG
F
OK >> Replace refrigerant pressure sensor.
NG >> Repair or replace.

Revision: October 2008 EC-399 2009 Frontier


ECM
< ECU DIAGNOSIS > [QR25DE]

ECU DIAGNOSIS
ECM
CONSULT-III Reference Value in Data Monitor Mode INFOID:0000000004053665

Remarks:
z Specification data are reference values.
z Specification data are output/input values which are detected or supplied by the ECM at the connector.
* Specification data may not be directly related to their components signals/values/operations.
i.e. Adjust ignition timing with a timing light before monitoring IGN TIMING, because the monitor may show the specification data in spite of the
ignition timing not being adjusted to the specification data. This IGN TIMING monitors the data calculated by the ECM according to the signals
input from the camshaft position sensor and other ignition timing related sensors.
MONITOR ITEM CONDITION SPECIFICATION
Almost the same speed as
ENG SPEED • Run engine and compare the CONSULT-III value with tachometer indication.
the tachometer indication.
MAS A/F SE-B1 • See EC-80.
B/FUEL SCHDL • See EC-80.
A/F ALPHA-B1 • See EC-80.
COOLAN TEMP/S • Engine: After warming up More than 70°C (158°F)
A/F SEN1 (B1) • Engine: After warming up Maintaining engine speed at 2,000 rpm Fluctuates around 1.5V
• Revving engine from idle to 3,000 rpm quickly after the following conditions are
met.
0 - 0.3V ←→ Approx. 0.6 -
HO2S2 (B1) - Engine: After warming up
1.0V
- Keeping engine speed between 3,500 and 4,000 rpm for 1 minute and at idle for
1 minute under no load.
• Revving engine from idle to 3,000 rpm quickly after the following conditions are
met.
HO2S2 MNTR (B1) - Engine: After warming up LEAN ←→ RICH
- Keeping engine speed between 3,500 and 4,000 rpm for 1 minute and at idle for
1 minute under no load.
Almost the same speed as
• Turn drive wheels and compare the CONSULT-III value with speedometer indi-
VHCL SPEED SE the speedometer indica-
cation.
tion.
BATTERY VOLT • Ignition switch: ON (Engine stopped) 11 - 14V
ACCEL SEN 1 • Ignition switch: ON Accelerator pedal: Fully released 0.6 - 0.95V
ACCEL SEN 2*1 (Engine stopped) Accelerator pedal: Fully depressed Less than 4.75V

TP SEN 1-B1 • Ignition switch: ON Accelerator pedal: Fully released More than 0.36V
(Engine stopped)
TP SEN 2-B1*1 • Shift lever: D (A/T) or 1st (M/T) Accelerator pedal: Fully depressed Less than 4.75V

EVAP SYS PRES • Ignition switch: ON Approx. 1.8 - 4.8V


START SIGNAL • Ignition switch: ON → START → ON OFF → ON → OFF

• Ignition switch: ON Accelerator pedal: Fully released ON


CLSD THL POS
(Engine stopped) Accelerator pedal: Slightly depressed OFF
Air conditioner switch: OFF OFF
• Engine: After warming up, idle the en-
AIR COND SIG Air conditioner switch: ON
gine ON
(Compressor operates.)
Shift lever: P or N (A/T), Neutral (M/T) ON
P/N POSI SW • Ignition switch: ON
Shift lever: Except above OFF

• Engine: After warming up, idle the en- Steering wheel: Not being turned OFF
PW/ST SIGNAL
gine Steering wheel: Being turned ON
Lighting switch: 2nd ON
LOAD SIGNAL • Ignition switch: ON
Lighting switch: OFF OFF
IGNITION SW • Ignition switch: ON → OFF → ON ON → OFF → ON

Revision: October 2008 EC-400 2009 Frontier


ECM
< ECU DIAGNOSIS > [QR25DE]
MONITOR ITEM CONDITION SPECIFICATION
A
• Engine: After warming up, idle the en- Heater fan: Operating ON
HEATER FAN SW
gine Heater fan: Not operating OFF
Brake pedal: Fully released OFF EC
BRAKE SW • Ignition switch: ON
Brake pedal: Slightly depressed ON
• Engine: After warming up Idle 2.0 - 3.0 msec
• Shift lever: P or N (A/T), Neutral (M/T) C
INJ PULSE-B1
• Air conditioner switch: OFF 2,000 rpm 1.9 - 4.0 msec
• No load
• Engine: After warming up Idle 10° - 20° BTDC
D
• Shift lever: P or N (A/T), Neutral (M/T)
IGN TIMING
• Air conditioner switch: OFF 2,000 rpm 25° - 45° BTDC
• No load
• Engine: After warming up Idle 10% - 35% E
• Shift lever: P or N (A/T), Neutral (M/T)
CAL/LD VALUE
• Air conditioner switch: OFF 2,500 rpm 10% - 35%
• No load
F
• Engine: After warming up Idle 1.0 - 4.0 g·m/s
• Shift lever: P or N (A/T), Neutral (M/T)
MASS AIRFLOW
• Air conditioner switch: OFF 2,500 rpm 4.0 - 12.0 g·m/s
• No load G
• Engine: After warming up Idle
• Shift lever: P or N (A/T), Neutral (M/T) (Accelerator pedal is not depressed 0%
PURG VOL C/V even slightly, after engine starting) H
• Air conditioner switch: OFF
• No load 2,000 rpm —
• Engine: After warming up Idle −5° - 5°CA
• Shift lever: P or N (A/T), Neutral (M/T) I
INT/V TIM (B1)
• Air conditioner switch: OFF 2,000 rpm Approx. 0° - 20°CA
• No load
• Engine: After warming up Idle 0% - 2% J
• Shift lever: P or N (A/T), Neutral (M/T)
INT/V SOL (B1)
• Air conditioner switch: OFF 2,000 rpm Approx. 0% - 60%
• No load
Air conditioner switch: OFF OFF K
• Engine: After warming up, idle the en-
AIR COND RLY Air conditioner switch: ON
gine ON
(Compressor operates)
L
• For 1 second after turning ignition switch ON
ON
FUEL PUMP RLY • Engine running or cranking
• Except above conditions OFF
M
VENT CONT/V • Ignition switch: ON OFF
THRTL RELAY • Ignition switch: ON ON
• Engine speed: Below 3,600 rpm after the following conditions are met. N
- Engine: After warming up
ON
HO2S2 HTR (B1) - Keeping engine speed between 3,500 and 4,000 rpm for 1 minute and at idle for
1 minute under no load.
O
• Engine speed: Above 3,600 rpm OFF
Almost the same speed as
• Turn drive wheels and compare CONSULT-III value with the speedometer indi-
VEHICLE SPEED the speedometer indica-
cation. P
tion
Vehicle has traveled after MIL has 0 - 65,535 km
TRVL AFTER MIL • Ignition switch: ON
turned ON. (0 - 40,723 mile)
A/F S1 HTR (B1) • Engine: After warming up, idle the engine 0 - 100%
• Engine: Idle
AC PRESS SEN 1.0 - 4.0V
• Both A/C switch and blower fan switch: ON (Compressor operates)

Revision: October 2008 EC-401 2009 Frontier


ECM
< ECU DIAGNOSIS > [QR25DE]
MONITOR ITEM CONDITION SPECIFICATION
Almost the same speed as
• Turn drive wheels and compare CONSULT-III value with the speedometer indi-
VHCL SPEED SE the speedometer indica-
cation.
tion
The preset vehicle speed
SET VHCL SPD • Engine: Running ASCD: Operating
is displayed.
MAIN switch: Pressed ON
MAIN SW • Ignition switch: ON
MAIN switch: Released OFF
CANCEL switch: Pressed ON
CANCEL SW • Ignition switch: ON
CANCEL switch: Released OFF
RESUME/ACCELERATE switch:
ON
Pressed
RESUME/ACC SW • Ignition switch: ON
RESUME/ACCELERATE switch: Re-
OFF
leased
SET/COAST switch: Pressed ON
SET SW • Ignition switch: ON
SET/COAST switch: Released OFF
• Brake pedal: Fully released (A/T)
• Clutch pedal and/or brake pedal: Fully ON
BRAKE SW1 released (M/T)
• Ignition switch: ON
(ASCD brake switch) • Brake pedal: Slightly depressed (A/T)
• Clutch pedal and/or brake pedal: OFF
Slightly depressed (M/T)

BRAKE SW2 Brake pedal: Fully released OFF


• Ignition switch: ON
(STOP lamp switch) Brake pedal: Slightly depressed ON
MAIN switch: Pressed at the 1st time →
CRUISE LAMP • Ignition switch: ON ON → OFF
at the 2nd time
• MAIN switch: ON ASCD: Operating ON
• When vehicle speed is between
SET LAMP
40 km/h (25 MPH) and 144 km/h (89 ASCD: Not operating OFF
MPH)
ALT DUTY • Engine: Idle 0 - 80%
• Engine: Idle
• Battery: Fully charged*2
BAT CUR SEN • Shift lever: P or N (A/T), Neutral (M/T) Approx. 2,600 - 3,500mV
• Air conditioner switch: OFF
• No load
• Power generation voltage variable control: Operating ON
ALT DUTY SIG
• Power generation voltage variable control: Not operating OFF
*1: Accelerator pedal position sensor 2 signal and throttle position sensor 2 signal are converted by ECM internally. Thus, they differ
from ECM terminals voltage signal.
*2: Before measuring the terminal voltage, confirm that the battery is fully charged. Refer to PG-4, "How to Handle Battery".

ECM Harness Connector Terminal Layout INFOID:0000000004053666

PBIB1192E

Revision: October 2008 EC-402 2009 Frontier


ECM
< ECU DIAGNOSIS > [QR25DE]
ECM Terminal and Reference Value INFOID:0000000004053667

A
PREPARATION
ECM located in the engine room passenger side behind reservoir
tank. EC

BBIA0537E
E
ECM INSPECTION TABLE
Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-III.
CAUTION: F
Never use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
G
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
H
[Engine is running]
1 BR ECM ground Body ground
• Idle speed

Approximately 5V I

[Engine is running]
2 Y A/F sensor 1 heater • Warm-up condition J
• Idle speed

PBIB1584E
K
Throttle control motor power BATTERY VOLTAGE
3 V [Ignition switch: ON]
supply (11 - 14V)

0 - 14V L

[Ignition switch: ON]


• Engine: Stopped
4 L/W Throttle control motor (Close) M
• Shift lever: D (A/T) or 1st (M/T)
• Accelerator pedal: Fully released

PBIB0534E N

0 - 14V

[Ignition switch: ON] O


Throttle control motor • Engine: Stopped
5 L/B
(Open) • Shift lever: D (A/T) or 1st (M/T)
• Accelerator pedal: Fully depressed
P
PBIB0533E

Revision: October 2008 EC-403 2009 Frontier


ECM
< ECU DIAGNOSIS > [QR25DE]
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
BATTERY VOLTAGE
• Warm-up condition
(11 - 14V)
• Idle speed

7 - 10V
Intake valve timing control
11 LG
solenoid valve [Engine is running]
• Warm-up condition
• Engine speed: 2,500 rpm

PBIB1790E

[Engine is running]
0.5 - 4.0V
Power steering pressure • Steering wheel: Being turned
12 P
sensor [Engine is running]
0.4 - 0.8V
• Steering wheel: Not being turned

Approximately 3.0V
[Engine is running]
• Warm-up condition
• Idle speed
NOTE:
The pulse cycle changes depending on
rpm at idle.

Crankshaft position sensor PBIB0527E


13 G
(POS)
Approximately 3.0V

[Engine is running]
• Engine speed: 2,000 rpm

PBIB0528E

1.0 - 4.0V
[Engine is running]
• Warm-up condition
• Idle speed
NOTE:
The pulse cycle changes depending on
rpm at idle.

Camshaft position sensor PBIB0525E


14 Y
(PHASE)
1.0 - 4.0V

[Engine is running]
• Engine speed: 2,000 rpm

PBIB0526E

[Engine is running]
15 W Knock sensor Approximately 2.5V
• Idle speed
16 V Approximately 3.1V
35 O [Engine is running] Approximately 2.6V
A/F sensor 1 • Warm-up condition
56 W • Idle speed Approximately 2.3V
75 L Approximately 2.3V

Revision: October 2008 EC-404 2009 Frontier


ECM
< ECU DIAGNOSIS > [QR25DE]
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage) A
COLOR
NO.
BATTERY VOLTAGE
(11 - 14V) EC
[Engine is running]
• Warm-up condition
• Idle speed
NOTE: C
The pulse cycle changes depending on
rpm at idle.
22 LG Fuel injector No. 3
23 SB Fuel injector No. 1 PBIB0529E D
41 R Fuel injector No. 4 BATTERY VOLTAGE
42 O Fuel injector No. 2
(11 - 14V)
E
[Engine is running]
• Warm-up condition
• Engine speed: 2,000 rpm
F

PBIB0530E

G
Approximately 5V
[Engine is running]
• Engine speed: Below 3,600 rpm after the
following conditions are met. H
- Engine: After warming up
- Keeping the engine speed between 3,500
Heated oxygen sensor 2 and 4,000 rpm for 1 minute and at idle for 1
25 P
heater minute under on load I
SEC981D

[Ignition switch: ON]


• Engine: Stopped BATTERY VOLTAGE
[Engine is running] (11 - 14V)
J
• Engine speed: Above 3,600 rpm
EVAP control system pres-
32 GR [Ignition switch: ON] Approximately 1.8 - 4.8V
sure sensor K
Approximately 0 - 4.8V
Intake air temperature
34 BR [Engine is running] Output voltage varies with intake
sensor
air temperature. L
BATTERY VOLTAGE
(11 - 14V)

[Engine is running] M
• Idle speed
• Accelerator pedal: Not depressed even
slightly, after engine starting
N

EVAP canister purge volume


45 R PBIB0050E
control solenoid valve
Approximately 1V
O

[Engine is running]
• Engine speed: About 2,000 rpm (More than P
100 seconds after starting engine)

PBIB2652E

Sensor power supply


47 L [Ignition switch: ON] Approximately 5V
(Throttle position sensor)

Revision: October 2008 EC-405 2009 Frontier


ECM
< ECU DIAGNOSIS > [QR25DE]
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
Sensor power supply
48 SB (EVAP control system pres- [Ignition switch: ON] Approximately 5V
sure sensor)
Sensor power supply
(Refrigerant pressure
49 P [Ignition switch: ON] Approximately 5V
sensor, Battery current sen-
sor)
[Ignition switch: ON]
• Engine: Stopped
More than 0.36V
• Shift lever: D (A/T) or 1st (M/T)
• Accelerator pedal: Fully released
50 W Throttle position sensor 1
[Ignition switch: ON]
• Engine: Stopped
Less than 4.75V
• Shift lever: D (A/T) or 1st (M/T)
• Accelerator pedal: Fully depressed
[Engine is running]
• Warm-up condition 0.9 - 1.2V
• Idle speed
51 P Mass air flow sensor
[Engine is running]
• Warm-up condition 1.5 - 1.9V
• Engine speed: 2,500 rpm

0 - 0.1V
[Engine is running]
• Warm-up condition
• Idle speed
NOTE:
The pulse cycle changes depending on
rpm at idle.
61 L Ignition signal No. 3
62 Y Ignition signal No. 1 PBIB0521E

80 GR Ignition signal No. 4


0 - 0.2V
81 G Ignition signal No. 2

[Engine is running]
• Warm-up condition
• Engine speed: 2,000 rpm

PBIB0522E

[Engine is running]
Sensor ground
66 B • Warm-up condition Approximately 0V
(Throttle position sensor)
• Idle speed
[Engine is running]
67 B Sensor ground • Warm-up condition Approximately 0V
• Idle speed
Sensor power supply
68 G (Power steering pressure [Ignition switch: ON] Approximately 5V
sensor)
[Ignition switch: ON]
• Engine: Stopped
Less than 4.75V
• Shift lever: D (A/T) or 1st (M/T)
• Accelerator pedal: Fully released
69 R Throttle position sensor 2
[Ignition switch: ON]
• Engine: Stopped
More than 0.36V
• Shift lever: D (A/T) or 1st (M/T)
• Accelerator pedal: Fully depressed

Revision: October 2008 EC-406 2009 Frontier


ECM
< ECU DIAGNOSIS > [QR25DE]
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage) A
COLOR
NO.
[Engine is running]
• Warm-up condition EC
70 BR Refrigerant pressure sensor 1.0 - 4.0V
• Both A/C switch and blower fan switch: ON
(Compressor operates)
[Engine is running]
71 R Battery current sensor • Battery: Fully charged* Approximately 2.6 - 3.5V
C
• Idle speed
Approximately 0 - 4.8V
Engine coolant temperature D
73 Y [Engine is running] Output voltage varies with engine
sensor
coolant temperature.
[Engine is running]
• Revving engine from idle up to 3,000 rpm E
quickly after the following conditions are
met.
74 W Heated oxygen sensor 2 0 - Approximately 1.0V
- Engine: After warming up
- Keeping the engine speed between 3,500 F
and 4,000 rpm for 1 minute and at idle for 1
minute under no load
[Engine is running] G
Sensor ground
78 B • Warm-up condition Approximately 0V
(Heated oxygen sensor 2)
• Idle speed
Sensor ground [Engine is running]
82 B (Accelerator pedal position • Warm-up condition Approximately 0V
H
sensor 1) • Idle speed
Sensor ground [Engine is running]
83 B (Accelerator pedal position • Warm-up condition Approximately 0V I
sensor 2) • Idle speed
85 W DATA link connector — —
86 P CAN communication line — — J
Sensor power supply
90 L (Accelerator pedal position [Ignition switch: ON] Approximately 5V
sensor 1) K
Sensor power supply
91 G (Accelerator pedal position [Ignition switch: ON] Approximately 5V
sensor 2) L
94 L CAN communication line — —
[Ignition switch: ON]
• Engine: Stopped 0.3 - 0.45V M
Accelerator pedal position • Accelerator pedal: Fully released
98 GR
sensor 2 [Ignition switch: ON]
• Engine: Stopped Less than 2.4V
N
• Accelerator pedal: Fully depressed
[Ignition switch: ON]
Approximately 4V
• ASCD steering switch: OFF
O
[Ignition switch: ON]
Approximately 0V
• MAIN switch: Pressed
[Ignition switch: ON]
99 SB ASCD steering switch Approximately 1V P
• CANCEL switch: Pressed
[Ignition switch: ON]
Approximately 3V
• RESUME/ACCELERATE switch: Pressed
[Ignition switch: ON]
Approximately 2V
• SET/COAST switch: Pressed

Revision: October 2008 EC-407 2009 Frontier


ECM
< ECU DIAGNOSIS > [QR25DE]
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Ignition switch: ON]
Approximately 0V
• Brake pedal: Fully released
101 LG Stop lamp switch
[Ignition switch: ON] BATTERY VOLTAGE
• Brake pedal: Slightly depressed (11 - 14V)
[Ignition switch: ON]
Approximately 0V
• Shift lever: P or N (A/T), Neutral (M/T)
102 O PNP switch
[Ignition switch: ON] BATTERY VOLTAGE
• Shift lever: Except above (11 - 14V)
BATTERY VOLTAGE
[Ignition switch: OFF]
104 O Throttle control motor relay (11 - 14V)
[Ignition switch: ON] 0 - 1.0V
[Ignition switch: ON]
• Engine: Stopped 0.6 - 0.95V
Accelerator pedal position • Accelerator pedal: Fully released
106 R
sensor 1 [Ignition switch: ON]
• Engine: Stopped Less than 4.75V
• Accelerator pedal: Fully depressed
Approximately 0 - 4.8V
Fuel tank temperature sen-
107 Y [Engine is running] Output voltage varies with fuel
sor
tank temperature.
[Ignition switch: ON]
• Brake pedal: Slightly depressed (A/T)
Approximately 0V
• Clutch pedal and/or clutch pedal:
Slightly depressed (M/T)
108 LG ASCD brake switch
[Ignition switch: ON]
• Brake pedal: Fully released (A/T) BATTERY VOLTAGE
• Clutch pedal and brake pedal: (11 - 14V)
Fully released (M/T)
[Ignition switch: OFF] 0V
109 W/R Ignition switch BATTERY VOLTAGE
[Ignition switch: ON]
(11 - 14V)
[Engine is running]
[Ignition switch: OFF]
0 - 1.0V
• For a few seconds after turning ignition
111 BR ECM relay (Self shut-off) switch OFF
[Ignition switch: OFF]
BATTERY VOLTAGE
• More than a few seconds after turning igni-
(11 - 14V)
tion switch OFF
[Ignition switch: ON]
• For 1 second after turning ignition switch
0 - 1.0V
ON
113 V Fuel pump relay [Engine is running]
[Ignition switch: ON]
BATTERY VOLTAGE
• More than 1 second after turning ignition
(11 - 14V)
switch ON
115 B [Engine is running]
ECM ground Body ground
116 GR • Idle speed
EVAP canister vent control BATTERY VOLTAGE
117 G [Ignition switch: ON]
valve (11 - 14V)
119 R BATTERY VOLTAGE
Power supply for ECM [Ignition switch: ON]
120 P (11 - 14V)
Power supply for ECM BATTERY VOLTAGE
121 R/B [Ignition switch: OFF]
(Back-up) (11 - 14V)

Revision: October 2008 EC-408 2009 Frontier


ECM
< ECU DIAGNOSIS > [QR25DE]
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
*: Before measuring the terminal voltage, confirm that the battery is fully charged. Refer to PG-4, "How to Handle Battery". A

Wiring Diagram - ENGINE CONTROL SYSTEM - INFOID:0000000004053668

EC

ABBWA0044GB

Revision: October 2008 EC-409 2009 Frontier


ECM
< ECU DIAGNOSIS > [QR25DE]

ABBWA0045GB

Revision: October 2008 EC-410 2009 Frontier


ECM
< ECU DIAGNOSIS > [QR25DE]

EC

ABBWA0046GB

Revision: October 2008 EC-411 2009 Frontier


ECM
< ECU DIAGNOSIS > [QR25DE]

ABBWA0047GB

Revision: October 2008 EC-412 2009 Frontier


ECM
< ECU DIAGNOSIS > [QR25DE]

EC

ABBIA0120GB

Revision: October 2008 EC-413 2009 Frontier


ECM
< ECU DIAGNOSIS > [QR25DE]

ABBIA0121GB

Revision: October 2008 EC-414 2009 Frontier


ECM
< ECU DIAGNOSIS > [QR25DE]

EC

ABBIA0122GB

Revision: October 2008 EC-415 2009 Frontier


ECM
< ECU DIAGNOSIS > [QR25DE]

ABBIA0123GB

Revision: October 2008 EC-416 2009 Frontier


ECM
< ECU DIAGNOSIS > [QR25DE]

EC

ABBIA0124GB

Revision: October 2008 EC-417 2009 Frontier


ECM
< ECU DIAGNOSIS > [QR25DE]

ABBIA0125GB

Revision: October 2008 EC-418 2009 Frontier


ECM
< ECU DIAGNOSIS > [QR25DE]

EC

ABBIA0126GB

Revision: October 2008 EC-419 2009 Frontier


ECM
< ECU DIAGNOSIS > [QR25DE]

ABBIA0127GB

Revision: October 2008 EC-420 2009 Frontier


ECM
< ECU DIAGNOSIS > [QR25DE]

EC

ABBIA0128GB

Revision: October 2008 EC-421 2009 Frontier


ECM
< ECU DIAGNOSIS > [QR25DE]

ABBIA0129GB

Revision: October 2008 EC-422 2009 Frontier


ECM
< ECU DIAGNOSIS > [QR25DE]

EC

ABBIA0130GB

Revision: October 2008 EC-423 2009 Frontier


ECM
< ECU DIAGNOSIS > [QR25DE]

ABBIA0131GB

Revision: October 2008 EC-424 2009 Frontier


ECM
< ECU DIAGNOSIS > [QR25DE]

EC

ABBIA0132GB

Fail-safe Chart INFOID:0000000004053669 P

When the DTC listed below is detected, the ECM enters fail-safe mode and the MIL lights up.

Revision: October 2008 EC-425 2009 Frontier


ECM
< ECU DIAGNOSIS > [QR25DE]

DTC No. Detected items Engine operating condition in fail-safe mode


P0102 Mass air flow sensor circuit Engine speed will not rise more than 2,400 rpm due to the fuel cut.
P0103
P0117 Engine coolant temperature Engine coolant temperature will be determined by ECM based on the following condi-
P0118 sensor circuit tion.
CONSULT-III displays the engine coolant temperature decided by ECM.
Engine coolant temperature decided (CONSULT-
Condition
III display)
Just as ignition switch is turned ON
40°C (104°F)
or START
Approx. 4 minutes or more after
80°C (176°F)
engine starting
40 - 80°C (104 - 176°F)
Except as shown above
(Depends on the time)
When the fail-safe system for engine coolant temperature sensor is activated, the cool-
ing fan operates while engine is running.
P0122 Throttle position sensor The ECM controls the electric throttle control actuator in regulating the throttle opening
P0123 in order for the idle position to be within +10 degrees.
P0222 The ECM regulates the opening speed of the throttle valve to be slower than the normal
P0223 condition.
P2135 Therefore, the acceleration will be poor.
P0643 Sensor power supply ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P2100 Throttle control motor relay ECM stops the electric throttle control actuator control, throttle valve is maintained at a
P2103 fixed opening (approx. 5 degrees) by the return spring.
P2101 Electric throttle control func- ECM stops the electric throttle control actuator control, throttle valve is maintained at a
tion fixed opening (approx. 5 degrees) by the return spring.
P2118 Throttle control motor ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P2119 Electric throttle control actu- (When electric throttle control actuator does not function properly due to the return
ator spring malfunction:)
ECM controls the electric throttle actuator by regulating the throttle opening around the
idle position. The engine speed will not rise more than 2,000 rpm.
(When throttle valve opening angle in fail-safe mode is not in specified range:)
ECM controls the electric throttle control actuator by regulating the throttle opening to
20 degrees or less.
(When ECM detects the throttle valve is stuck open:)
While the vehicle is being driven, it slows down gradually because of fuel cut. After the
vehicle stops, the engine stalls.
The engine can restart in P or N (A/T), neutral position (M/T), and engine speed will not
exceed 1,000 rpm or more.
P2122 Accelerator pedal position The ECM controls the electric throttle control actuator in regulating the throttle opening
P2123 sensor in order for the idle position to be within +10 degrees.
P2127 The ECM regulates the opening speed of the throttle valve to be slower than the normal
P2128 condition.
P2138 Therefore, the acceleration will be poor.
• When there is an open circuit on MIL circuit, the ECM cannot warn the driver by illuminating MIL when there
is malfunction on engine control system.
Therefore, when electrical controlled throttle and part of ECM related diagnoses are continuously detected
as NG for 5 trips, ECM warns the driver that engine control system malfunctions and MIL circuit is open by
means of operating the fail-safe function.
The fail-safe function also operates when above diagnoses except MIL circuit are detected, and demands
the driver to repair the malfunction.

Engine operating condition in fail-safe mode Engine speed will not rise more than 2,500 rpm due to the fuel cut

Revision: October 2008 EC-426 2009 Frontier


ECM
< ECU DIAGNOSIS > [QR25DE]
DTC Inspection Priority Chart INFOID:0000000004053670

A
If some DTCs are displayed at the same time, perform inspections one by one based on the following priority
chart.
EC
Priority Detected items (DTC)
1 • U0101 U0140 U1001 CAN communication line
• P0101 P0102 P0103 Mass air flow sensor
• P0112 P0113 P0127 Intake air temperature sensor
C
• P0116 P0117 P0118 P0125 Engine coolant temperature sensor
• P0122 P0123 P0222 P0223 P1225 P1226 P2135 Throttle position sensor
• P0128 Thermostat function D
• P0181 P0182 P0183 Fuel tank temperature sensor
• P0327 P0328 Knock sensor
• P0335 Crankshaft position sensor (POS)
• P0340 Camshaft position sensor (PHASE) E
• P0460 P0461 P0462 P0463 Fuel level sensor
• P0500 Vehicle speed sensor
• P0605 P0607 ECM
• P0643 Sensor power supply F
• P0700 TCM
• P0705 Park/Neutral position (PNP) switch
• P0850 Park/neutral position (PNP) switch
• P1610 - P1615 NATS G
• P1550 P1551 P1552 P1553 P1554 Battery current sensor
• P2122 P2123 P2127 P2128 P2138 Accelerator pedal position sensor
2 • P0031 P0032 A/F sensor 1 heater H
• P0037 P0038 Heated oxygen sensor 2 heater
• P0075 Intake valve timing control solenoid valve
• P0130 P0131 P0132 P0133 P2A00 A/F sensor 1
• P0137 P0138 P0139 Heated oxygen sensor 2 I
• P0441 EVAP control system purge flow monitoring
• P0443 P0444 P0445 EVAP canister purge volume control solenoid valve
• P0447 P0448 EVAP canister vent control valve
• P0451 P0452 P0453 EVAP control system pressure sensor
J
• P0506 P0507 Idle speed control system
• P0550 Power steering pressure sensor
• P0603 ECM power supply K
• P0710 P0717 P0720 P0731 P0732 P0733 P0734 P0735 P0740 P0744 P0745 P1730 P1752 P1754 P1757 P1759
P1762 P1764 P1767 P1769 P1772 P1774 A/T related sensors and solenoid valves
• P1805 Brake switch
• P2101 Electric throttle control function L
• P2100 P2103 P2118 Electric throttle control actuator
3 • P0011 Intake valve timing control
• P0171 P0172 Fuel injection system function
M
• P0300 - P0304 Misfire
• P0420 Three way catalyst function
• P0442 P0456 EVAP control system (SMALL LEAK, VERY SMALL LEAK)
• P0455 EVAP control system (GROSS LEAK) N
• P1148 Closed loop control
• P1217 Engine over temperature (OVERHEAT)
• P1421 Cold start control
• P1564 ASCD steering switch O
• P1572 ASCD brake switch
• P1574 ASCD vehicle speed sensor
• P1715 Turbine revolution sensor
• P2119 Electric throttle control actuator P

DTC Index INFOID:0000000004053671

EMISSION-RELATED DIAGNOSTIC INFORMATION ITEMS

Revision: October 2008 EC-427 2009 Frontier


ECM
< ECU DIAGNOSIS > [QR25DE]
×: Applicable —: Not applicable

Items DTC*1 Test value/


MIL Reference
(CONSULT-III screen CONSULT-III SRT code Test limit Trip
lighting up page
terms) ECM*3 (GST only)
GST*2
LAST COMM (TCM) U0101 0101 — — 1 × EC-92
LAST COMM (BCM) U0140 0140 — — 1 × EC-93
CAN COMM CIRCUIT U1001 1001*6 — — 2 — EC-94
NO DTC IS DETECTED.
FURTHER TESTING P0000 0000 — — — Flashing*7 EC-60
MAY BE REQUIRED.
INT/V TIM CONT-B1 P0011 0011 — — 2 × EC-45
A/F SEN1 HTR (B1) P0031 0031 — × 2 × EC-98
A/F SEN1 HTR (B1) P0032 0032 — × 2 × EC-98
HO2S2 HTR (B1) P0037 0037 — × 2 × EC-101
HO2S2 HTR (B1) P0038 0038 — × 2 × EC-101
INT/V TIM V/CIR-B1 P0075 0075 — — 2 × EC-104
MAF SEN/CIRCUIT P0101 0101 — — 2 × EC-107
MAF SEN/CIRCUIT P0102 0102 — — 1 × EC-113
MAF SEN/CIRCUIT P0103 0103 — — 1 × EC-113
IAT SEN/CIRCUIT P0112 0112 — — 2 × EC-118
IAT SEN/CIRCUIT P0113 0113 — — 2 × EC-118
ECT SEN/CIRC P0116 0116 — — 1 × EC-121
ECT SEN/CIRC P0117 0117 — — 1 × EC-124
ECT SEN/CIRC P0118 0118 — — 1 × EC-124
TP SEN 2/CIRC P0122 0122 — — 1 × EC-127
TP SEN 2/CIRC P0123 0123 — — 1 × EC-127
ECT SENSOR P0125 0125 — — 2 × EC-131
IAT SENSOR P0127 0127 — — 2 × EC-134
THERMSTAT FNCTN P0128 0128 — — 2 × EC-137
A/F SENSOR1 (B1) P0130 0130 — × 2 × EC-139
A/F SENSOR1 (B1) P0131 0131 — × 2 × EC-143
A/F SENSOR1 (B1) P0132 0132 — × 2 × EC-146
A/F SENSOR1 (B1) P0133 0133 × × 2 × EC-149
HO2S2 (B1) P0137 0137 × × 2 × EC-154
HO2S2 (B1) P0138 0138 × × 2 × EC-159
HO2S2 (B1) P0139 0139 × × 2 × EC-166
FUEL SYS-LEAN-B1 P0171 0171 — — 2 × EC-171
FUEL SYS-RICH-B1 P0172 0172 — — 2 × EC-176
FTT SENSOR P0181 0181 — — 2 × EC-181
FTT SEN/CIRCUIT P0182 0182 — — 2 × EC-184
FTT SEN/CIRCUIT P0183 0183 — — 2 × EC-184
TP SEN 1/CIRC P0222 0222 — — 1 × EC-187
TP SEN 1/CIRC P0223 0223 — — 1 × EC-187
MULTI CYL MISFIRE P0300 0300 — — 1 or 2 × EC-191
CYL 1 MISFIRE P0301 0301 — — 1 or 2 × EC-191
CYL 2 MISFIRE P0302 0302 — — 1 or 2 × EC-191

Revision: October 2008 EC-428 2009 Frontier


ECM
< ECU DIAGNOSIS > [QR25DE]

Items DTC*1 Test value/


MIL Reference A
(CONSULT-III screen CONSULT-III SRT code Test limit Trip
lighting up page
terms) ECM*3 (GST only)
GST*2
CYL 3 MISFIRE P0303 0303 — — 1 or 2 × EC-191 EC
CYL 4 MISFIRE P0304 0304 — — 1 or 2 × EC-191
KNOCK SEN/CIRC-B1 P0327 0327 — — 2 — EC-197
KNOCK SEN/CIRC-B1 P0328 0328 — — 2 — EC-197 C
CKP SEN/CIRCUIT P0335 0335 — — 2 × EC-200
CMP SEN/CIRC-B1 P0340 0340 — — 2 × EC-204
D
TW CATALYST SYS-B1 P0420 0420 × × 2 × EC-208
EVAP PURG FLOW/MON P0441 0441 × × 2 × EC-212
EVAP SMALL LEAK P0442 0442 × × 2 × EC-217 E
PURG VOLUME CONT/V P0443 0443 — — 2 × EC-224
PURG VOLUME CONT/V P0444 0444 — — 2 × EC-229
F
PURG VOLUME CONT/V P0445 0445 — — 2 × EC-229
VENT CONTROL VALVE P0447 0447 — — 2 × EC-232
VENT CONTROL VALVE P0448 0448 — — 2 × EC-236 G
EVAP SYS PRES SEN P0451 0451 — — 2 × EC-240
EVAP SYS PRES SEN P0452 0452 — — 2 × EC-243
H
EVAP SYS PRES SEN P0453 0453 — — 2 × EC-247
EVAP GROSS LEAK P0455 0455 — — 2 × EC-252
EVAP VERY SML LEAK P0456 0456 ×*4 × 2 × EC-259 I
FUEL LEV SEN SLOSH P0460 0460 — — 2 × EC-267
FUEL LEVEL SENSOR P0461 0461 — — 2 × EC-269
J
FUEL LEVL SEN/CIRC P0462 0462 — — 2 × EC-271
FUEL LEVL SEN/CIRC P0463 0463 — — 2 × EC-271

VEH SPEED SEN/CIRC*5 P0500 0500 — — 2 × EC-273 K


ISC SYSTEM P0506 0506 — — 2 × EC-275
ISC SYSTEM P0507 0507 — — 2 × EC-277
L
PW ST P SEN/CIRC P0550 0550 — — 2 — EC-279
ECM BACK UP/CIRCUIT P0603 0603 — — 2 × EC-282
ECM P0605 0605 — — 1 or 2 × or — EC-284 M
1 (A/T) × (A/T)
ECM P0607 0607 — — EC-286
2 (M/T) — (M/T)
SENSOR POWER/CIRC P0643 0643 — — 1 × EC-288 N
TCM P0700 0700 — — 1 × TM-162
PNP SW/CIRC P0705 0705 — — 2 × TM-163
O
ATF TEMP SEN/CIRC*8 P0710 0710 — — 2 × TM-190
TURBINE SENSOR P0717 0717 — — 2 × TM-165

VEH SPD SEN/CIR AT*5 P0720 0720 — — 2 × TM-167 P


A/T 1ST GR FNCTN*8 P0731 0731 — — 2 × TM-172

A/T 2ND GR FNCTN*8 P0732 0732 — — 2 × TM-174

A/T 3RD GR FNCTN*8 P0733 0733 — — 2 × TM-176

A/T 4TH GR FNCTN*8 P0734 0734 — — 2 × TM-178

Revision: October 2008 EC-429 2009 Frontier


ECM
< ECU DIAGNOSIS > [QR25DE]

Items DTC*1 Test value/


MIL Reference
(CONSULT-III screen CONSULT-III SRT code Test limit Trip
lighting up page
terms) ECM*3 (GST only)
GST*2

A/T 5TH GR FNCTN*8 P0735 0735 — — 2 × TM-180


TCC SOLENOID/CIRC P0740 0740 — — 2 × TM-182
A/T TCC S/V FNCTN P0744 0744 — — 2 × TM-184
L/PRESS SOL/CIRC P0745 0745 — — 2 × TM-186
P-N POS SW/CIRCUIT P0850 0850 — — 2 × EC-291
CLOSED LOOP-B1 P1148 1148 — — 1 × EC-295
ENG OVER TEMP P1217 1217 — — 1 × EC-296
CTP LEARNING P1225 1225 — — 2 — EC-299
CTP LEARNING P1226 1226 — — 2 — EC-301
COLD START CONTROL P1421 1421 — — 2 × EC-303
BAT CURRENT SENSOR P1550 1550 — — 2 — EC-305
BAT CURRENT SENSOR P1551 1551 — — 2 — EC-309
BAT CURRENT SENSOR P1552 1552 — — 2 — EC-309
BAT CURRENT SENSOR P1553 1553 — — 2 — EC-313
BAT CURRENT SENSOR P1554 1554 — — 2 — EC-317
ASCD SW P1564 1564 — — 1 — EC-321
ASCD BRAKE SW P1572 1572 — — 1 — EC-325
ASCD VHL SPD SEN P1574 1574 — — 1 — EC-334
LOCK MODE P1610 1610 — — 2 — SEC-25
ID DISCORD IMMU-ECM P1611 1611 — — 2 — SEC-22
CHAIN OF ECM-IMMU P1612 1612 — — 2 — SEC-24
CHAIN OF IMMU-KEY P1614 1614 — — 2 — SEC-18
DIFFRENCE OF KEY P1615 1615 — — 2 — SEC-21
IN PULY SPEED P1715 1715 — — 2 — EC-336
A/T INTERLOCK P1730 1730 — — 1 × TM-194
I/C SOLENOID/CIRC P1752 1752 — — 1 × TM-198
I/C SOLENOID/CIRC P1754 1754 — — 1 × TM-198
FR/B SOLENOID/CIRC P1757 1757 — — 1 × TM-200
FR/B SOLENOID/CIRC P1759 1759 — — 1 × TM-200
D/C SOLENOID/CIRC P1762 1762 — — 1 × TM-202
D/C SOLENOID/CIRC P1764 1764 — — 1 × TM-202
HLR/C SOL/CIRC P1767 1767 — — 1 × TM-204
HLR/C SOL/CIRC P1769 1769 — — 1 × TM-204
LC/B SOLENOID/CIRC P1772 1772 — — 1 × TM-206
LC/B SOLENOID FNCT P1774 1774 — — 1 × TM-208
BRAKE SW/CIRCUIT P1805 1805 — — 2 — EC-337
ETC MOT PWR P2100 2100 — — 1 × EC-340
ETC FUNCTION/CIRC P2101 2101 — — 1 × EC-343
ETC MOT PWR P2103 2103 — — 1 × EC-340
ETC MOT P2118 2118 — — 1 × EC-347
ETC ACTR P2119 2119 — — 1 × EC-349
APP SEN 1/CIRC P2122 2122 — — 1 × EC-351

Revision: October 2008 EC-430 2009 Frontier


ECM
< ECU DIAGNOSIS > [QR25DE]

Items DTC*1 Test value/


MIL Reference A
(CONSULT-III screen CONSULT-III SRT code Test limit Trip
lighting up page
terms) ECM*3 (GST only)
GST*2
APP SEN 1/CIRC P2123 2123 — — 1 × EC-351 EC
APP SEN 2/CIRC P2127 2127 — — 1 × EC-354
APP SEN 2/CIRC P2128 2128 — — 1 × EC-354
TP SENSOR P2135 2135 — — 1 × EC-358 C
APP SENSOR P2138 2138 — — 1 × EC-362
A/F SENSOR1 (B1) P2A00 2A00 — × 2 × EC-362
D
*1: 1st trip DTC No. is the same as DTC No.
*2: This number is prescribed by SAE J2012.
*3: In Diagnostic Test Made II (Self-diagnostic results), this number is controlled by NISSAN. E
*4: SRT code will not be set if the self-diagnostic result is NG.
*5: When the fail-safe operations for both self-diagnoses occur at the same time, the MIL illuminates.
*6: The troubleshooting for this DTC needs CONSULT-III.
F
*7: When the ECM is in the mode of displaying SRT status, MIL may flash. For the details, refer to "How to Display SRT Status".
*8: When erasing this DTC, always use CONSULT-III or GST.

Emission-related Diagnostic Information INFOID:0000000004053672 G

DTC AND 1ST TRIP DTC


The 1st trip DTC (whose number is the same as the DTC number) is displayed for the latest self-diagnostic H
result obtained. If the ECM memory was cleared previously, and the 1st trip DTC did not reoccur, the 1st trip
DTC will not be displayed.
If a malfunction is detected during the 1st trip, the 1st trip DTC is stored in the ECM memory. The MIL will not I
light up (two trip detection logic). If the same malfunction is not detected in the 2nd trip (meeting the required
driving pattern), the 1st trip DTC is cleared from the ECM memory. If the same malfunction is detected in the
2nd trip, both the 1st trip DTC and DTC are stored in the ECM memory and the MIL lights up. In other words,
the DTC is stored in the ECM memory and the MIL lights up when the same malfunction occurs in two consec- J
utive trips. If a 1st trip DTC is stored and a non-diagnostic operation is performed between the 1st and 2nd
trips, only the 1st trip DTC will continue to be stored. For malfunctions that blink or light up the MIL during the
1st trip, the DTC and 1st trip DTC are stored in the ECM memory. K
Procedures for clearing the DTC and the 1st trip DTC from the ECM memory are described in "HOW TO
ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION".
For malfunctions in which 1st trip DTCs are displayed, refer to "EMISSION-RELATED DIAGNOSTIC INFOR-
MATION ITEMS". These items are required by legal regulations to continuously monitor the system/compo- L
nent. In addition, the items monitored non-continuously are also displayed on CONSULT-III.
1st trip DTC is specified in Service $07 of SAE J1979. 1st trip DTC detection occurs without lighting up the MIL
and therefore does not warn the driver of a malfunction. However, 1st trip DTC detection will not prevent the M
vehicle from being tested, for example during Inspection/Maintenance (I/M) tests.
When a 1st trip DTC is detected, check, print out or write down and erase (1st trip) DTC and Freeze Frame
data as specified in Work Flow procedure Step 2, refer to EC-14, "Trouble Diagnosis Introduction". Then per-
N
form DTC Confirmation Procedure or Overall Function Check to try to duplicate the malfunction. If the mal-
function is duplicated, the item requires repair.
How to Read DTC and 1st Trip DTC
O
DTC and 1st trip DTC can be read by the following methods.
WITH CONSULT-III
WITH GST
CONSULT-III or GST (Generic Scan Tool) Examples: P0340, P0850, P1148, etc. P
These DTCs are prescribed by SAE J2012.
(CONSULT-III also displays the malfunctioning component or system.)
NO TOOLS
The number of blinks of the MIL in the Diagnostic Test Mode II (Self-Diagnostic Results) indicates the DTC.
Example: 0340, 0850, 1148, etc.
These DTCs are controlled by NISSAN.
• 1st trip DTC No. is the same as DTC No.
Revision: October 2008 EC-431 2009 Frontier
ECM
< ECU DIAGNOSIS > [QR25DE]
• Output of a DTC indicates a malfunction. However, GST or the Diagnostic Test Mode II do not indi-
cate whether the malfunction is still occurring or has occurred in the past and has returned to nor-
mal. CONSULT-III can identify malfunction status as shown below. Therefore, using CONSULT-III (if
available) is recommended.
DTC or 1st trip DTC of a malfunction is displayed in SELF-DIAGNOSTIC RESULTS mode of CONSULT-III.
Time data indicates how many times the vehicle was driven after the last detection of a DTC.
If the DTC is being detected currently, the time data will be [0].
If a 1st trip DTC is stored in the ECM, the time data will be [1t].
FREEZE FRAME DATA AND 1ST TRIP FREEZE FRAME DATA
The ECM records the driving conditions such as fuel system status, calculated load value, engine coolant tem-
perature, short term fuel trim, long term fuel trim, engine speed, vehicle speed, absolute throttle position, base
fuel schedule and intake air temperature at the moment a malfunction is detected.
Data which are stored in the ECM memory, along with the 1st trip DTC, are called 1st trip freeze frame data.
The data, stored together with the DTC data, are called freeze frame data and displayed on CONSULT-III or
GST. The 1st trip freeze frame data can only be displayed on the CONSULT-III screen, not on the GST. For
details, see "FREEZE FRAME DATA AND 1ST TRIP FREEZE FRAME DATA".
Only one set of freeze frame data (either 1st trip freeze frame data or freeze frame data) can be stored in the
ECM. 1st trip freeze frame data is stored in the ECM memory along with the 1st trip DTC. There is no priority
for 1st trip freeze frame data and it is updated each time a different 1st trip DTC is detected. However, once
freeze frame data (2nd trip detection/MIL on) is stored in the ECM memory, 1st trip freeze frame data is no
longer stored. Remember, only one set of freeze frame data can be stored in the ECM. The ECM has the fol-
lowing priorities to update the data.

Priority Items
Misfire — DTC: P0300 - P0304
1
Freeze frame data Fuel Injection System Function — DTC: P0171, P0172
2 Except the above items (Includes A/T related items)
3 1st trip freeze frame data
For example, the EGR malfunction (Priority: 2) was detected and the freeze frame data was stored in the 2nd
trip. After that when the misfire (Priority: 1) is detected in another trip, the freeze frame data will be updated
from the EGR malfunction to the misfire. The 1st trip freeze frame data is updated each time a different mal-
function is detected. There is no priority for 1st trip freeze frame data. However, once freeze frame data is
stored in the ECM memory, 1st trip freeze data is no longer stored (because only one freeze frame data or 1st
trip freeze frame data can be stored in the ECM). If freeze frame data is stored in the ECM memory and freeze
frame data with the same priority occurs later, the first (original) freeze frame data remains unchanged in the
ECM memory.
Both 1st trip freeze frame data and freeze frame data (along with the DTCs) are cleared when the ECM mem-
ory is erased. Procedures for clearing the ECM memory are described in "EMISSION-RELATED DIAGNOS-
TIC INFORMATION ITEMS".
SYSTEM READINESS TEST (SRT) CODE
System Readiness Test (SRT) code is specified in Service $01 of SAE J1979.
As part of an enhanced emissions test for Inspection & Maintenance (I/M), certain states require the status of
SRT be used to indicate whether the ECM has completed self-diagnosis of major emission systems and com-
ponents. Completion must be verified in order for the emissions inspection to proceed.
If a vehicle is rejected for a State emissions inspection due to one or more SRT items indicating “INCMP”, use
the information in this Service Manual to set the SRT to “CMPLT”.
In most cases the ECM will automatically complete its self-diagnosis cycle during normal usage, and the SRT
status will indicate “CMPLT” for each application system. Once set as “CMPLT”, the SRT status remains
“CMPLT” until the self-diagnosis memory is erased.
Occasionally, certain portions of the self-diagnostic test may not be completed as a result of the customer's
normal driving pattern; the SRT will indicate “INCMP” for these items.
NOTE:
The SRT will also indicate “INCMP” if the self-diagnosis memory is erased for any reason or if the ECM mem-
ory power supply is interrupted for several hours.
If, during the state emissions inspection, the SRT indicates “CMPLT” for all test items, the inspector will con-
tinue with the emissions test. However, if the SRT indicates “INCMP” for one or more of the SRT items the
vehicle is returned to the customer untested.
NOTE:

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ECM
< ECU DIAGNOSIS > [QR25DE]
If MIL is ON during the state emissions inspection, the vehicle is also returned to the customer untested even
though the SRT indicates “CMPLT” for all test items. Therefore, it is important to check SRT (“CMPLT”) and A
DTC (No DTCs) before the inspection.
SRT Item
The table below shows required self-diagnostic items to set the SRT to “CMPLT”. EC

SRT item Perfor-


(CONSULT-III indica- mance Required self-diagnostic items to set the SRT to “CMPLT” Corresponding DTC No.
C
tion) Priority*
CATALYST 2 Three way catalyst function P0420
1 EVAP control system P0442 D
EVAP SYSTEM 2 EVAP control system P0456
2 EVAP control system purge flow monitoring P0441
Air fuel ratio (A/F) sensor 1 P0133 E
Heated oxygen sensor 2 P0137
HO2S 1
Heated oxygen sensor 2 P0138
F
Heated oxygen sensor 2 P0139
*: If completion of several SRTs is required, perform driving patterns (DTC confirmation procedure), one by one based on the priority for
models with CONSULT-III. G
SRT Set Timing
SRT is set as “CMPLT” after self-diagnosis has been performed one or more times. Completion of SRT is
done regardless of whether the result is OK or NG. The set timing is different between OK and NG results and H
is shown in the table below.

Example
I
Self-diagnosis result Ignition cycle
Diagnosis
← ON → OFF ← ON → OFF ← ON → OFF ← ON →
All OK Case 1 P0400 OK (1) — (1) OK (2) — (2) J
P0402 OK (1) — (1) — (1) OK (2)
P1402 OK (1) OK (2) — (2) — (2)
SRT of EGR “CMPLT” “CMPLT” “CMPLT” “CMPLT”
K
Case 2 P0400 OK (1) — (1) — (1) — (1)
P0402 — (0) — (0) OK (1) — (1) L
P1402 OK (1) OK (2) — (2) — (2)
SRT of EGR “INCMP” “INCMP” “CMPLT” “CMPLT”
NG exists Case 3 P0400 OK OK — — M
P0402 — — — —
NG
P1402 NG — NG (Consecutive N
NG)
(1st trip) DTC
1st trip DTC — 1st trip DTC
DTC (= MIL “ON”) O
SRT of EGR “INCMP” “INCMP” “INCMP” “CMPLT”
OK: Self-diagnosis is carried out and the result is OK.
NG: Self-diagnosis is carried out and the result is NG.
P
—: Self-diagnosis is not carried out.
When all SRT related self-diagnoses showed OK results in a single cycle (Ignition OFF-ON-OFF), the SRT will
indicate “CMPLT”. → Case 1 above
When all SRT related self-diagnoses showed OK results through several different cycles, the SRT will indicate
“CMPLT” at the time the respective self-diagnoses have at least one OK result. → Case 2 above
If one or more SRT related self-diagnoses showed NG results in 2 consecutive cycles, the SRT will also indi-
cate “CMPLT”. → Case 3 above
Revision: October 2008 EC-433 2009 Frontier
ECM
< ECU DIAGNOSIS > [QR25DE]
The table above shows that the minimum number of cycles for setting SRT as “INCMP” is one (1) for each
self-diagnosis (Case 1 & 2) or two (2) for one of self-diagnoses (Case 3). However, in preparation for the state
emissions inspection, it is unnecessary for each self-diagnosis to be executed twice (Case 3) for the following
reasons:
• The SRT will indicate “CMPLT” at the time the respective self-diagnoses have one (1) OK result.
• The emissions inspection requires “CMPLT” of the SRT only with OK self-diagnosis results.
• When, during SRT driving pattern, 1st trip DTC (NG) is detected prior to “CMPLT” of SRT, the self-diagnosis
memory must be erased from ECM after repair.
• If the 1st trip DTC is erased, all the SRT will indicate “INCMP”.
NOTE:
SRT can be set as “CMPLT” together with the DTC(s). Therefore, DTC check must always be carried out
prior to the state emission inspection even though the SRT indicates “CMPLT”.
SRT Service Procedure
If a vehicle has failed the state emissions inspection due to one or more SRT items indicating “INCMP”, review
the flowchart diagnostic sequence on the next page.

PBIB2320E

*1 "How to Read DTC and 1st Trip DTC" *2 "How to Display SRT Status" *3 "How to Set SRT Code"

How to Display SRT Status

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ECM
< ECU DIAGNOSIS > [QR25DE]
WITH CONSULT-III
Selecting “SRT STATUS” in “DTC & SRT CONFIRMATION” mode with CONSULT-III. A
For items whose SRT codes are set, a “CMPLT” is displayed on the CONSULT-III screen; for items whose
SRT codes are not set, “INCMP” is displayed.
A sample of CONSULT-III display for SRT code is shown at right. EC
“INCMP” means the self-diagnosis is incomplete and SRT is not set. “CMPLT” means the self-diagnosis is
complete and SRT is set.
NOTE:
Though displayed on the CONSULT-III screen, “HO2S HTR” is not SRT item. C
WITH GST
Selecting Service $01 with GST (Generic Scan Tool)
NO TOOLS D
A SRT code itself can not be displayed while only SRT status can be.
1. Turn ignition switch ON and wait 20 seconds.
2. SRT status is indicated as shown below. E
• When all SRT codes are set, MIL lights up continuously.
• When any SRT codes are not set, MIL will flash periodically for 10 seconds.
F

PBIB2317E
K
How to Set SRT Code
To set all SRT codes, self-diagnosis for the items indicated above must be performed one or more times. Each
diagnosis may require a long period of actual driving under various conditions. L
WITH CONSULT-III
Perform corresponding DTC Confirmation Procedure one by one based on Performance Priority in the table
on "SRT Item".
M
WITHOUT CONSULT-III
The most efficient driving pattern in which SRT codes can be properly set is explained below. The driving pat-
tern should be performed one or more times to set all SRT codes.
N

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ECM
< ECU DIAGNOSIS > [QR25DE]
Driving Pattern

PBIB3622E

• The time required for each diagnosis varies with road surface conditions, weather, altitude, individual driving
habits, etc.
Zone A refers to the range where the time, required for the diagnosis under normal conditions*, is the short-
est.
Zone B refers to the range where the diagnosis can still be performed if the diagnosis is not completed within
zone A.
*: Normal conditions refer to the following:

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ECM
< ECU DIAGNOSIS > [QR25DE]
• Sea level
• Flat road A
• Ambient air temperature: 20 - 30°C (68 - 86°F)
• Diagnosis is performed as quickly as possible under normal conditions.
Under different conditions [For example: ambient air temperature other than 20 - 30°C (68 - 86°F)], diagno-
EC
sis may also be performed.
Pattern 1:
• The engine is started at the engine coolant temperature of −10 to 35°C (14 to 95°F)
(where the voltage between the ECM terminal 73 and ground is 3.0 - 4.3V). C
• The engine must be operated at idle speed until the engine coolant temperature is greater than 70°C
(158°F) (where the voltage between the ECM terminal 73 and ground is lower than 1.4V).
• The engine is started at the fuel tank temperature of warmer than 0°C (32°F) (where the voltage D
between the ECM terminal 107 and ground is less than 4.1V).
Pattern 2:
• When steady-state driving is performed again even after it is interrupted, each diagnosis can be conducted.
In this case, the time required for diagnosis may be extended. E
Pattern 3:
• Operate vehicle following the driving pattern shown in the figure.
• Release the accelerator pedal during deceleration of vehicle speed F
from 90 km/h (56 MPH) to 0 km/h (0 MPH).
Pattern 4:
• The accelerator pedal must be held very steady during steady-
state driving. G
• If the accelerator pedal is moved, the test must be conducted
again.
*1: Depress the accelerator pedal until vehicle speed is 90 km/h (56 H
MPH), then release the accelerator pedal and keep it released for
more than 10 seconds. Depress the accelerator pedal until vehicle
PBIB2244E
speed is 90 km/h (56 MPH) again.
*2: Checking the vehicle speed with GST is advised. I

Suggested Transmission Gear Position for A/T Models


Set the selector lever in the D position with the overdrive switch turned ON. J
Suggested upshift speeds for M/T models
Shown below are suggested vehicle speeds for shifting into a higher gear. These suggestions relate to fuel
economy and vehicle performance. Actual upshift speeds will vary according to road conditions, the weather K
and individual driving habits.

For quick acceleration in low altitude


For normal acceleration in low altitude areas
areas and high altitude areas
L
[less than 1,219 m (4,000 ft)]:
[over 1,219 m (4,000 ft)]:
Gear change CRUISE shift point km/h (MPH) ACCEL shift point km/h (MPH) km/h (MPH)
M
1st to 2nd 17 (11) 20 (12) 24 (15)
2nd to 3rd 25 (15) 37 (23) 40 (25)
3rd to 4th 38 (24) 54 (34) 64 (40) N
4th to 5th 55 (35) 71 (44) 75 (45)

O
Suggested Maximum Speed in Each Gear
Downshift to a lower gear if the engine is not running smoothly, or if you need to accelerate.
Do not exceed the maximum suggested speed (shown below) in any gear. For level road driving, use the high- P
est gear suggested for that speed. Always observe posted speed limits and drive according to the road condi-
tions to ensure safe operation. Do not over-rev the engine when shifting to a lower gear as it may cause
engine damage or loss of vehicle control.

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ECM
< ECU DIAGNOSIS > [QR25DE]

Gear km/h (MPH)


1st 50 (30)
2nd 90 (55)
3rd —
4th —
5th —

TEST VALUE AND TEST LIMIT (GST ONLY — NOT APPLICABLE TO CONSULT-III)
The following is the information specified in Service $06 of SAE J1979.
The test value is a parameter used to determine whether a system/circuit diagnostic test is OK or NG while
being monitored by the ECM during self-diagnosis. The test limit is a reference value which is specified as the
maximum or minimum value and is compared with the test value being monitored.
These data (test value and test limit) are specified by On Board Monitor ID(OBDMID), Test ID (TID), Unit and
Scaling ID and can be displayed on the GST screen.
The items of the test value and test limit will be displayed with GST screen which items are provided by the
ECM. (eg., if bank 2 is not applied on this vehicle, only the items of bank 1 are displayed)

Test value and


Test limit
OBD- (GST display)
Item Self-diagnostic test item DTC Description
MID Unit and
TID Scaling
ID
Minimum sensor output voltage for test
P0131 83H 0BH
cycle
Maximum sensor output voltage for test
P0131 84H 0BH
cycle
Minimum sensor output voltage for test
P0130 85H 0BH
cycle
Maximum sensor output voltage for test
P0130 86H 0BH
cycle
Air fuel ratio (A/F) sensor 1
01H Response rate: Response ratio (Lean to
(Bank 1) P0133 87H 04H
Rich)
Response rate: Response ratio (Rich to
P0133 88H 04H
Lean)
P2A00 89H 84H The amount of shift in air fuel ratio
P2A00 8AH 84H The amount of shift in air fuel ratio
HO2S P0130 8BH 0BH Difference in sensor output voltage
P0133 8CH 83H Response gain at the limited frequency
Minimum sensor output voltage for test
P0138 07H 0CH
cycle

Heated oxygen sensor 2 Maximum sensor output voltage for test


02H P0137 08H 0CH
(Bank 1) cycle
P0138 80H 0CH Sensor output voltage
P0139 81H 0CH Difference in sensor output voltage
Minimum sensor output voltage for test
P0143 07H 0CH
cycle

Heated oxygen sensor 3 Maximum sensor output voltage for test


03H P0144 08H 0CH
(Bank 1) cycle
P0146 80H 0CH Sensor output voltage
P0145 81H 0CH Difference in sensor output voltage

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ECM
< ECU DIAGNOSIS > [QR25DE]
Test value and
Test limit A
OBD- (GST display)
Item Self-diagnostic test item DTC Description
MID Unit and
TID Scaling EC
ID
Minimum sensor output voltage for test
P0151 83H 0BH
cycle
C
Maximum sensor output voltage for test
P0151 84H 0BH
cycle
Minimum sensor output voltage for test D
P0150 85H 0BH
cycle
Maximum sensor output voltage for test
P0150 86H 0BH
cycle
Air fuel ratio (A/F) sensor 1 E
05H Response rate: Response ratio (Lean to
(Bank 2) P0153 87H 04H
Rich)
Response rate: Response ratio (Rich to
P0153 88H 04H
Lean)
F
P2A03 89H 84H The amount of shift in air fuel ratio
P2A03 8AH 84H The amount of shift in air fuel ratio
G
HO2S P0150 8BH 0BH Difference in sensor output voltage
P0153 8CH 83H Response gain at the limited frequency
Minimum sensor output voltage for test H
P0158 07H 0CH
cycle

Heated oxygen sensor 2 Maximum sensor output voltage for test


06H P0157 08H 0CH
(Bank 2) cycle I
P0158 80H 0CH Sensor output voltage
P0159 81H 0CH Difference in sensor output voltage
J
Minimum sensor output voltage for test
P0163 07H 0CH
cycle

Heated oxygen sensor 3 Maximum sensor output voltage for test


07H P0164 08H 0CH K
(Bank2) cycle
P0166 80H 0CH Sensor output voltage
P0165 81H 0CH Difference in sensor output voltage
L
P0420 80H 01H O2 storage index
Switching time lag engine exhaust index
P0420 82H 01H
Three way catalyst function value M
21H
(Bank1) Difference in 3rd O2 sensor output volt-
P2423 83H 0CH
age

CATA- P2423 84H 84H O2 storage index in HC trap catalyst N


LYST P0430 80H 01H O2 storage index
Switching time lag engine exhaust index
P0430 82H 01H
Three way catalyst function value O
22H
(Bank2) Difference in 3rd O2 sensor output volt-
P2424 83H 0CH
age
P2424 84H 84H O2 storage index in HC trap catalyst P

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ECM
< ECU DIAGNOSIS > [QR25DE]
Test value and
Test limit
OBD- (GST display)
Item Self-diagnostic test item DTC Description
MID Unit and
TID Scaling
ID
Low Flow Faults: EGR temp change
P0400 80H 96H
rate (short term)
Low Flow Faults: EGR temp change
P0400 81H 96H
rate (long term)
EGR Low Flow Faults: Difference between
31H EGR function
SYSTEM P0400 82H 96H max EGR temp and EGR temp under
idling condition
P0400 83H 96H Low Flow Faults: Max EGR temp
High Flow Faults: EGR temp increase
P1402 84H 96H
rate
VTC intake function diagnosis (VTC
P0011 80H 9DH
alignment check diagnosis)
VTC exhaust function diagnosis (VTC
P0014 81H 9DH
alignment check diagnosis)
35H VVT Monitor (Bank1)
VTC intake function diagnosis (VTC
P0011 82H 9DH
drive failure diagnosis)
VTC exhaust function diagnosis (VTC
P0014 83H 9DH
VVT drive failure diagnosis)
SYSTEM VTC intake function diagnosis (VTC
P0021 80H 9DH
alignment check diagnosis)
VTC exhaust function diagnosis (VTC
P0024 81H 9DH
alignment check diagnosis)
36H VVT Monitor (Bank2)
VTC intake function diagnosis (VTC
P0021 82H 9DH
drive failure diagnosis)
VTC exhaust function diagnosis (VTC
P0024 83H 9DH
drive failure diagnosis)
EVAP control system leak Difference in pressure sensor output
39H P0455 80H 0CH
(Cap Off) voltage before and after pull down
EVAP control system leak Leak area index (for more than 0.04
3BH P0442 80H 05H
(Small leak) inch)
Leak area index (for more than 0.02
EVAP P0456 80H 05H
EVAP control system leak inch)
SYSTEM 3CH
(Very small leak) Maximum internal pressure of EVAP
P0456 81H FDH
system during monitoring
Difference in pressure sensor output
3DH Purge flow system P0441 83H 0CH voltage before and after vent control
valve close
A/F sensor 1 heater Low Input:P0031 Converted value of Heater electric cur-
41H 81H 0BH
(Bank 1) High Input:P0032 rent to voltage
Heated oxygen sensor 2 heat- Low Input:P0037 Converted value of Heater electric cur-
42H 80H 0CH
er (Bank 1) High Input:P0038 rent to voltage
Heated oxygen sensor 3 heat- Converted value of Heater electric cur-
O2 SEN- 43H P0043 80H 0CH
er (Bank 1) rent to voltage
SOR
HEATER A/F sensor 1 heater Low Input:P0051 Converted value of Heater electric cur-
45H 81H 0BH
(Bank 2) High Input:P0052 rent to voltage
Heated oxygen sensor 2 heat- Low Input:P0057 Converted value of Heater electric cur-
46H 80H 0CH
er (Bank 2) High Input:P0058 rent to voltage
Heated oxygen sensor 3 heat- Converted value of Heater electric cur-
47H P0063 80H 0CH
er (Bank 2) rent to voltage

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ECM
< ECU DIAGNOSIS > [QR25DE]
Test value and
Test limit A
OBD- (GST display)
Item Self-diagnostic test item DTC Description
MID Unit and
TID Scaling EC
ID
Secondary Air Injection System Incor-
P0411 80H 01H
rect Flow Detected
C
Bank1: P0491 Secondary Air Injection System Insuffi-
81H 01H
Bank2: P0492 cient Flow
Secondary Air Injection System Pump D
P2445 82H 01H
Stuck Off
SEC-
Secondary Air Injection System High
OND- 71H Secondary Air system P2448 83H 01H
Airflow
ARY AIR E
Bank1: P2440 Secondary Air Injection System Switch-
84H 01H
Bank2: P2442 ing Valve Stuck Open
Secondary Air Injection System Switch-
P2440 85H 01H
ing Valve Stuck Open
F
Secondary Air Injection System Pump
P2444 86H 01H
Stuck On
G
Fuel injection system function P0171 or P0172 80H 2FH Long term fuel trim
81H
(Bank 1) P0171 or P0172 81H 24H The number of lambda control clamped
FUEL
SYSTEM P0174 or P0175 80H 2FH Long term fuel trim
Fuel injection system function H
82H
(Bank 2) P0174 or P0175 81H 24H The number of lambda control clamped

Revision: October 2008 EC-441 2009 Frontier


ECM
< ECU DIAGNOSIS > [QR25DE]
Test value and
Test limit
OBD- (GST display)
Item Self-diagnostic test item DTC Description
MID Unit and
TID Scaling
ID
Misfiring counter at 1000 revolution of
P0301 80H 24H
the first cylinder
Misfiring counter at 1000 revolution of
P0302 81H 24H
the second cylinder
Misfiring counter at 1000 revolution of
P0303 82H 24H
the third cylinder
Misfiring counter at 1000 revolution of
P0304 83H 24H
the fourth cylinder
Misfiring counter at 1000 revolution of
P0305 84H 24H
the fifth cylinder
Misfiring counter at 1000 revolution of
P0306 85H 24H
the sixth cylinder
Misfiring counter at 1000 revolution of
P0307 86H 24H
the seventh cylinder
Misfiring counter at 1000 revolution of
P0308 87H 24H
the eighth cylinder
Misfiring counter at 1000 revolution of
P0300 88H 24H
the multiple cylinders
Misfiring counter at 200 revolution of the
P0301 89H 24H
first cylinder
MISFIRE A1H Multiple Cylinder Misfires
Misfiring counter at 200 revolution of the
P0302 8AH 24H
second cylinder
Misfiring counter at 200 revolution of the
P0303 8BH 24H
third cylinder
Misfiring counter at 200 revolution of the
P0304 8CH 24H
fourth cylinder
Misfiring counter at 200 revolution of the
P0305 8DH 24H
fifth cylinder
Misfiring counter at 200 revolution of the
P0306 8EH 24H
sixth cylinder
Misfiring counter at 200 revolution of the
P0307 8FH 24H
seventh cylinder
Misfiring counter at 200 revolution of the
P0308 90H 24H
eighth cylinder
Misfiring counter at 1000 revolution of
P0300 91H 24H
the single cylinder
Misfiring counter at 200 revolution of the
P0300 92H 24H
single cylinder
Misfiring counter at 200 revolution of the
P0300 93H 24H
multiple cylinders

Revision: October 2008 EC-442 2009 Frontier


ECM
< ECU DIAGNOSIS > [QR25DE]
Test value and
Test limit A
OBD- (GST display)
Item Self-diagnostic test item DTC Description
MID Unit and
TID Scaling EC
ID
EWMA (Exponential Weighted Moving
P0301 0BH 24H Average) misfire counts for last 10 driv-
ing cycles
C
A2H No. 1 Cylinder Misfire
Misfire counts for last/current driving cy-
P0301 0CH 24H
cles
D
EWMA (Exponential Weighted Moving
P0302 0BH 24H Average) misfire counts for last 10 driv-
A3H No. 2 Cylinder Misfire ing cycles
Misfire counts for last/current driving cy- E
P0302 0CH 24H
cles
EWMA (Exponential Weighted Moving
P0303 0BH 24H Average) misfire counts for last 10 driv- F
A4H No. 3 Cylinder Misfire ing cycles
Misfire counts for last/current driving cy-
P0303 0CH 24H
cles G
EWMA (Exponential Weighted Moving
P0304 0BH 24H Average) misfire counts for last 10 driv-
A5H No. 4 Cylinder Misfire ing cycles
H
Misfire counts for last/current driving cy-
P0304 0CH 24H
cles
MISFIRE
EWMA (Exponential Weighted Moving
I
P0305 0BH 24H Average) misfire counts for last 10 driv-
A6H No. 5 Cylinder Misfire ing cycles
Misfire counts for last/current driving cy-
P0305 0CH 24H J
cles
EWMA (Exponential Weighted Moving
P0306 0BH 24H Average) misfire counts for last 10 driv-
A7H No. 6 Cylinder Misfire ing cycles K
Misfire counts for last/current driving cy-
P0306 0CH 24H
cles
EWMA (Exponential Weighted Moving L
P0307 0BH 24H Average) misfire counts for last 10 driv-
A8H No. 7 Cylinder Misfire ing cycles
Misfire counts for last/current driving cy- M
P0307 0CH 24H
cles
EWMA (Exponential Weighted Moving
P0308 0BH 24H Average) misfire counts for last 10 driv-
ing cycles
N
A9H No. 8 Cylinder Misfire
Misfire counts for last/current driving cy-
P0308 0CH 24H
cles
O
HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION
How to Erase DTC
With CONSULT-III P
NOTE:
• If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once. Wait at
least 10 seconds and then turn it ON (engine stopped) again.
• If the DTC is not for A/T related items (see EC-427), skip step 1.
1. Erase DTC in TCM. Refer to TM-148, "OBD-II Diagnostic Trouble Code (DTC)".
2. Select “ENGINE” with CONSULT-III.
3. Select “SELF-DIAG RESULTS”.

Revision: October 2008 EC-443 2009 Frontier


ECM
< ECU DIAGNOSIS > [QR25DE]
4. Touch “ERASE”. (DTC in ECM will be erased.)
With GST
NOTE:
• If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF.once.Wait at least
10 seconds and then turn it ON (engine stopped) again.
1. Select Service $04 with GST (Generic Scan Tool).
No Tools
NOTE:
• If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once.Wait at
least 10 seconds and then turn it ON (engine stopped) again.
1. Erase DTC in ECM. Refer to How To ERASE DIAGNOSTIC TEST MODE II (SELF-DIAGNOSTIC
RESULTS).
NOTE:
• If the battery is disconnected, the emission-related diagnostic information will be cleared within 24
hours.
• The following data are cleared when the ECM memory is erased.
- Diagnostic trouble codes
- 1st trip diagnostic trouble codes
- Freeze frame data
- 1st trip freeze frame data
- System readiness test (SRT) codes
- Test values
• Actual work procedures are explained using a DTC as an example. Be careful so that not only the DTC, but
all of the data listed above, are cleared from the ECM memory during work procedures.

Revision: October 2008 EC-444 2009 Frontier


ENGINE CONTROL SYSTEM SYMPTOMS
< SYMPTOM DIAGNOSIS > [QR25DE]

SYMPTOM DIAGNOSIS A
ENGINE CONTROL SYSTEM SYMPTOMS
Symptom Matrix Chart INFOID:0000000004053673
EC

SYSTEM — BASIC ENGINE CONTROL SYSTEM


C
SYMPTOM

OVERHEATS/WATER TEMPERATURE HIGH


LACK OF POWER/POOR ACCELERATION
D

HARD/NO START/RESTART (EXCP. HA)

BATTERY DEAD (UNDER CHARGE)


HESITATION/SURGING/FLAT SPOT

EXCESSIVE FUEL CONSUMPTION

EXCESSIVE OIL CONSUMPTION


E

SPARK KNOCK/DETONATION

SLOW/NO RETURN TO IDLE


Reference

ROUGH IDLE/HUNTING
page

HIGH IDLE/LOW IDLE


F

IDLING VIBRATION
ENGINE STALL

H
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel pump circuit 1 1 2 3 2 2 2 3 2 EC-378
Fuel pressure regulator system 3 3 4 4 4 4 4 4 4 4 EC-456 I
Fuel injector circuit 1 1 2 3 2 2 2 2 EC-378
Evaporative emission system 3 3 4 4 4 4 4 4 4 4 EC-42
J
Air Positive crankcase ventilation sys-
3 3 4 4 4 4 4 4 4 4 1 EC-395
tem
Incorrect idle speed adjustment 3 3 1 1 1 1 1 EC-19
K
EC-137,
EC-340 ,
Electric throttle control actuator 1 1 2 3 3 2 2 2 2 2 2
EC-343 ,
EC-347 L
Ignition Incorrect ignition timing adjustment 3 3 1 1 1 1 1 1 EC-19
Ignition circuit 1 1 2 2 2 2 2 2 EC-385
M
Power supply and ground circuit 2 2 3 3 3 3 3 2 3 EC-385
EC-107,
Mass air flow sensor circuit 1 1 2 2 2 2 2 2
EC-113
N
EC-124,
Engine coolant temperature sensor circuit 1 1 2 2 2 3 2 2 3 1 2
EC-131
EC-340, O
EC-343 ,
Throttle position sensor circuit 1 2 2 2 2 2 2 2 EC-347 ,
EC-349 ,
EC-358 P
EC-351,
Accelerator pedal position sensor circuit 3 2 1 2 2 EC-354 ,
EC-362

Revision: October 2008 EC-445 2009 Frontier


ENGINE CONTROL SYSTEM SYMPTOMS
< SYMPTOM DIAGNOSIS > [QR25DE]
SYMPTOM

OVERHEATS/WATER TEMPERATURE HIGH


LACK OF POWER/POOR ACCELERATION
HARD/NO START/RESTART (EXCP. HA)

BATTERY DEAD (UNDER CHARGE)


HESITATION/SURGING/FLAT SPOT

EXCESSIVE FUEL CONSUMPTION

EXCESSIVE OIL CONSUMPTION


SPARK KNOCK/DETONATION

SLOW/NO RETURN TO IDLE


Reference

ROUGH IDLE/HUNTING
page

HIGH IDLE/LOW IDLE

IDLING VIBRATION
Warranty symptom code AA ENGINE STALL
AB AC AD AE AF AG AH AJ AK AL AM HA
EC-139,
EC-143 ,
Air fuel ratio (A/F) sensor 1 circuit 1 2 3 2 2 2 2 EC-146 ,
EC-149 ,
EC-366
Knock sensor circuit 2 2 3 EC-200
Crankshaft position sensor (POS) circuit 2 2 EC-200
Camshaft position sensor (PHASE) circuit 2 2 EC-204
Vehicle speed signal circuit 2 3 3 3 EC-273
Power steering pressure sensor circuit 3 3 3 3 EC-279
EC-282,
ECM 2 2 3 3 3 3 3 3 3 3 3
EC-284
Intake valve timing control solenoid valve cir-
3 3 2 1 3 2 2 3 3 EC-95
cuit
Park/neutral position (PNP) switch circuit 3 3 3 3 3 3 3 EC-291
Refrigerant pressure sensor circuit 2 3 3 3 3 4 EC-397
Electrical load signal circuit 3 3 3 3 EC-377
HAC-120
Air conditioner circuit 2 2 3 3 3 3 3 3 3 3 2
HAC-52
1 - 6: The numbers refer to the order of inspection.
(continued on next page)

SYSTEM — ENGINE MECHANICAL & OTHER

Revision: October 2008 EC-446 2009 Frontier


ENGINE CONTROL SYSTEM SYMPTOMS
< SYMPTOM DIAGNOSIS > [QR25DE]

SYMPTOM A

OVERHEATS/WATER TEMPERATURE HIGH


LACK OF POWER/POOR ACCELERATION
HARD/NO START/RESTART (EXCP. HA)
EC

BATTERY DEAD (UNDER CHARGE)


HESITATION/SURGING/FLAT SPOT

EXCESSIVE FUEL CONSUMPTION

EXCESSIVE OIL CONSUMPTION


SPARK KNOCK/DETONATION

SLOW/NO RETURN TO IDLE


C
Reference

ROUGH IDLE/HUNTING
page

HIGH IDLE/LOW IDLE

IDLING VIBRATION
D

ENGINE STALL
E

Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA F


Fuel Fuel tank FL-6
5
Fuel piping 5 5 5 5 5 5 EM-38
G
Vapor lock —
5
Valve deposit —
Poor fuel (Heavy weight gasoline, 5 5 5 5 5 5 5
— H
Low octane)
Air Air duct EM-25
Air cleaner EM-25 I
Air leakage from air duct
(Mass air flow sensor —electric EM-25
5 5 5 5 5 5
throttle control actuator) J
5 5 5 5
Electric throttle control actuator EC-137
Air leakage from intake manifold/
EM-26
Collector/Gasket K
Cranking Battery PG-6
1 1 1 1 1 1 1 1
Generator circuit CHG-4
Starter circuit 3 STR-5
L

Signal plate/Flywheel/Drive plate 6 EM-74


Park/neutral position (PNP)
4 TM-163 M
switch
Engine Cylinder head
5 5 5 5 5 5 5 5 EM-64
Cylinder head gasket 4 3 N
Cylinder block
Piston 4
Piston ring O
6 6 6 6 6 6 6 6 EM-74
Connecting rod
Bearing
P
Crankshaft

Revision: October 2008 EC-447 2009 Frontier


ENGINE CONTROL SYSTEM SYMPTOMS
< SYMPTOM DIAGNOSIS > [QR25DE]
SYMPTOM

OVERHEATS/WATER TEMPERATURE HIGH


LACK OF POWER/POOR ACCELERATION
HARD/NO START/RESTART (EXCP. HA)

BATTERY DEAD (UNDER CHARGE)


HESITATION/SURGING/FLAT SPOT

EXCESSIVE FUEL CONSUMPTION

EXCESSIVE OIL CONSUMPTION


SPARK KNOCK/DETONATION

SLOW/NO RETURN TO IDLE


Reference

ROUGH IDLE/HUNTING
page

HIGH IDLE/LOW IDLE

IDLING VIBRATION
Warranty symptom code AA ENGINE STALL
AB AC AD AE AF AG AH AJ AK AL AM HA
Valve Timing chain EM-43
mecha-
Camshaft EM-52
nism
Intake valve timing control 5 5 5 5 5 5 5 5 EC-101
Intake valve
3 EM-64
Exhaust valve
Exhaust Exhaust manifold/Tube/Muffler/
Gasket EM-29,
5 5 5 5 5 5 5 5
EC-137
Three way catalyst
Lubrica- EM-32, LU-
Oil pan/Oil strainer/Oil pump/Oil
tion 12 , LU-13 ,
filter/Oil gallery 5 5 5 5 5 5 5 5 2 LU-7
Oil level (Low)/Filthy oil LU-9
Cooling Radiator/Hose/Radiator filler cap CO-16
Thermostat 5 CO-22
Water pump CO-20
Water gallery 5 5 5 5 5 5 5 2 5 CO-7
Cooling fan 5 CO-19
Coolant level (low)/Contaminated
CO-11
coolant
NVIS (NISSAN Vehicle Immobilizer System —
1 1 SEC-7
NATS)
1 - 6: The numbers refer to the order of inspection.

Revision: October 2008 EC-448 2009 Frontier


NORMAL OPERATING CONDITION
< SYMPTOM DIAGNOSIS > [QR25DE]
NORMAL OPERATING CONDITION
A
Fuel Cut Control (at No Load and High Engine Speed) INFOID:0000000004053674

INPUT/OUTPUT SIGNAL CHART EC

Sensor Input Signal to ECM ECM function Actuator


Park/neutral position (PNP) switch Gear position C
Accelerator pedal position sensor Accelerator pedal position
Engine coolant temperature sensor Engine coolant temperature
Fuel cut control Fuel injector D
Crankshaft position sensor (POS)
Engine speed
Camshaft position sensor (PHASE)
Combination meter Vehicle speed*
E
*: This signal is sent to the ECM through CAN communication line.

SYSTEM DESCRIPTION
If the engine speed is above 1,800 rpm under no load (for example, the shift position is neutral and engine F
speed is over 1,800 rpm) fuel will be cut off after some time. The exact time when the fuel is cut off varies
based on engine speed.
Fuel cut will be operated until the engine speed reaches 1,500 rpm, then fuel cut will be cancelled. G
NOTE:
This function is different from deceleration control listed under EC-34, "System Description".
H

Revision: October 2008 EC-449 2009 Frontier


PRECAUTIONS
< PRECAUTION > [QR25DE]

PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" INFOID:0000000004053675

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the SRS section.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
On Board Diagnosis (OBD) System of Engine and A/T INFOID:0000000004053676

The ECM has an on board diagnostic system. It will light up the malfunction indicator lamp (MIL) to warn the
driver of a malfunction causing emission deterioration.
CAUTION:
• Be sure to turn the ignition switch OFF and disconnect the negative battery cable before any repair
or inspection work. The open/short circuit of related switches, sensors, solenoid valves, etc. will
cause the MIL to light up.
• Be sure to connect and lock the connectors securely after work. A loose (unlocked) connector will
cause the MIL to light up due to the open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)
• Certain systems and components, especially those related to OBD, may use a new style slide-lock-
ing type harness connector. For description and how to disconnect.
• Be sure to route and secure the harnesses properly after work. The interference of the harness with
a bracket, etc. may cause the MIL to light up due to the short circuit.
• Be sure to connect rubber tubes properly after work. A misconnected or disconnected rubber tube
may cause the MIL to light up due to the malfunction of the EVAP system or fuel injection system,
etc.
• Be sure to erase the unnecessary malfunction information (repairs completed) from the ECM and
TCM (Transmission control module) before returning the vehicle to the customer.
Precaution INFOID:0000000004053677

• Always use a 12 volt battery as power source.


• Do not attempt to disconnect battery cables while engine is
running.
• Before connecting or disconnecting the ECM harness con-
nector, turn ignition switch OFF and disconnect battery
ground cable. Failure to do so may damage the ECM because
battery voltage is applied to ECM even if ignition switch is
turned OFF.
• Before removing parts, turn ignition switch OFF and then dis-
connect battery ground cable.
SEF289H

Revision: October 2008 EC-450 2009 Frontier


PRECAUTIONS
< PRECAUTION > [QR25DE]
• Do not disassemble ECM.
• If battery cable is disconnected, the memory will return to the A
initial ECM values.
The ECM will now start to self-control at its initial values.
Engine operation can vary slightly when the cable is discon-
EC
nected. However, this is not an indication of a malfunction. Do
not replace parts because of a slight variation.
• If the battery is disconnected, the following emission-related
diagnostic information will be lost within 24 hours. C
- Diagnostic trouble codes
- 1st trip diagnostic trouble codes
PBIB1164E
- Freeze frame data D
- 1st trip freeze frame data
- System readiness test (SRT) codes
- Test values
• When connecting ECM harness connector, fasten it securely E
with a lever as far as it will go as shown in the figure.

PBIB1512E
H

• When connecting or disconnecting pin connectors into or


from ECM, take care not to damage pin terminals (bend or I
break).
Make sure that there are not any bends or breaks on ECM pin
terminal, when connecting pin connectors. J
• Securely connect ECM harness connectors.
A poor connection can cause an extremely high (surge) volt-
age to develop in coil and condenser, thus resulting in dam-
age to ICs. K
• Keep engine control system harness at least 10 cm (4 in) away
from adjacent harness, to prevent engine control system mal-
PBIB0090E
functions due to receiving external noise, degraded operation L
of ICs, etc.
• Keep engine control system parts and harness dry.
• Before replacing ECM, perform “ECM Terminals and Refer-
ence Value” inspection and make sure ECM functions prop- M
erly. Refer to EC-403, "ECM Terminal and Reference Value".
• Handle mass air flow sensor carefully to avoid damage.
• Do not clean mass air flow sensor with any type of detergent. N
• Do not disassemble electric throttle control actuator.
• Even a slight leak in the air intake system can cause serious
incidents.
• Do not shock or jar the camshaft position sensor (PHASE), O
crankshaft position sensor (POS).
MEF040D
P

Revision: October 2008 EC-451 2009 Frontier


PRECAUTIONS
< PRECAUTION > [QR25DE]
• After performing each TROUBLE DIAGNOSIS, perform DTC
Confirmation Procedure or Overall Function Check.
The DTC should not be displayed in the DTC Confirmation
Procedure if the repair is completed. The Overall Function
Check should be a good result if the repair is completed.

SEF217U

• When measuring ECM signals with a circuit tester, never


allow the two tester probes to contact.
Accidental contact of probes will cause a short circuit and
damage the ECM power transistor.
• Do not use ECM ground terminals when measuring input/out-
put voltage. Doing so may result in damage to the ECM's tran-
sistor. Use a ground other than ECM terminals, such as the
ground.

SEF348N

• Do not operate fuel pump when there is no fuel in lines.


• Tighten fuel hose clamps to the specified torque.

BBIA0529E

Revision: October 2008 EC-452 2009 Frontier


PRECAUTIONS
< PRECAUTION > [QR25DE]
• Do not depress accelerator pedal when starting.
• Immediately after starting, do not rev up engine unnecessar- A
ily.
• Do not rev up engine just prior to shutdown.
EC

SEF709Y

D
• When installing C.B. ham radio or a mobile phone, be sure to
observe the following as it may adversely affect electronic
control systems depending on installation location. E
- Keep the antenna as far as possible from the electronic con-
trol units.
- Keep the antenna feeder line more than 20 cm (8 in) away
from the harness of electronic controls. F
Do not let them run parallel for a long distance.
- Adjust the antenna and feeder line so that the standing-wave
radio can be kept smaller. G
- Be sure to ground the radio to vehicle body.
SEF708Y

Revision: October 2008 EC-453 2009 Frontier


PREPARATION
< PREPARATION > [QR25DE]

PREPARATION
PREPARATION
Special Service Tool INFOID:0000000004053678

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.) Description
Tool name
(J-44321) Checking fuel pressure
Fuel pressure gauge
kit

LEC642

(J-44321-6) Connecting fuel pressure gauge to quick connec-


Fuel pressure gauge tor type fuel lines.
adapter

LBIA0376E

Commercial Service Tool INFOID:0000000004053679

Tool name
Description
(Kent-Moore No.)
Leak detector Locating the EVAP leak
i.e.:(J-41416)

S-NT703

EVAP service port Applying positive pressure through EVAP service


adapter port
i.e.:(J-41413-OBD)

S-NT704

Fuel filler cap adapter Checking fuel tank vacuum relief valve opening
i.e.: (J-41416) pressure

S-NT815

Revision: October 2008 EC-454 2009 Frontier


PREPARATION
< PREPARATION > [QR25DE]
Tool name
Description
(Kent-Moore No.) A
Socket wrench Removing and installing engine coolant tempera-
ture sensor
EC

C
S-NT705

Oxygen sensor thread Reconditioning the exhaust system threads before


cleaner installing a new oxygen sensor. Use with anti- D
i.e.: (J-43897-18) seize lubricant shown below.
(J-43897-12) a: 18 mm diameter with pitch 1.5 mm for Zirco-
nia Oxygen Sensor E
b: 12 mm diameter with pitch 1.25 mm for Tita-
nia Oxygen Sensor
AEM488
F
Anti-seize lubricant Lubricating oxygen sensor thread cleaning tool
i.e.: (PermatexTM when reconditioning exhaust system threads.
133AR or equivalent
meeting MIL specifica- G
tion MIL-A-907)

H
S-NT779

Revision: October 2008 EC-455 2009 Frontier


FUEL PRESSURE
< ON-VEHICLE MAINTENANCE > [QR25DE]

ON-VEHICLE MAINTENANCE
FUEL PRESSURE
Fuel Pressure Check INFOID:0000000004053680

FUEL PRESSURE RELEASE


With CONSULT-III
1. Turn ignition switch ON.
2. Perform “FUEL PRESSURE RELEASE” in “WORK SUPPORT” mode with CONSULT-III.
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel pressure.
5. Turn ignition switch OFF.
Without CONSULT-III
1. Remove fuel pump fuse located in IPDM E/R.
2. Start engine.
3. After engine stalls, crank it two or three times to release all fuel
pressure.
4. Turn ignition switch OFF.
5. Reinstall fuel pump fuse after servicing fuel system.

BBIA0534E

FUEL PRESSURE CHECK


CAUTION:
Before disconnecting fuel line, release fuel pressure from fuel line to eliminate danger.
NOTE:
Prepare pans or saucers under the disconnected fuel line because the fuel may spill out. The fuel
pressure cannot be completely released because D40 models do not have fuel return system.
Method A
CAUTION:
• The fuel hose connection method used when taking fuel pressure check must not be used for other
purposes.
• Be careful not to scratch or put debris around connection area when servicing, so that the quick
connector maintains seal ability with O-rings inside.
• Never perform fuel pressure check with electrical systems operating (i.e. lights, A/C, etc.) Fuel pres-
sure gauge may indicate false readings due to varying engine load and changes in manifold vacuum.
1. Release fuel pressure to zero. Refer to "FUEL PRESSURE RELEASE".
2. Prepare fuel hose for fuel pressure check, and connect fuel pressure gauge.
• Use suitable fuel hose for fuel pressure check (genuine NISSAN fuel hose without quick connector).
• To avoid unnecessary force or tension to hose, use moderately long fuel hose for fuel pressure check.
• Never use the fuel hose for checking fuel pressure with damage or cracks on it.
• Use Pressure Gauge to check fuel pressure.
3. Remove fuel hose. Refer to EM-26, "Removal and Installation".
• Never twist or kink fuel hose because it is plastic hose.
• Never remove fuel hose from quick connector.
• Keep the original fuel hose to be free from intrusion of dust or foreign substances with a suitable cover.

Revision: October 2008 EC-456 2009 Frontier


FUEL PRESSURE
< ON-VEHICLE MAINTENANCE > [QR25DE]
4. Install the fuel pressure gauge as shown in the figure.
• Wipe off oil or dirt from hose insertion part using cloth moist- A
ened with gasoline.
• Apply proper amount of gasoline between top of the fuel tube
and No.1 spool.
EC
• Insert fuel hose for fuel pressure check until it touches the
No.1 spool on fuel tube.
• Use NISSAN genuine hose clamp (part number: 16439-N4710
or 16439-40U00). C
• When reconnecting fuel line, always use new clamps.
• When reconnecting fuel hose, check the original fuel hose for
PBIB0669E
damage and abnormality. D
• Use a torque driver to tighten clamps.
• Install hose clamp to the position within 1 - 2 mm (0.04 - 0.08
in).
E
Tightening torque: 1 - 1.5 N·m (0.1 - 0.15 kg-m, 9
- 13 in-lb)
• Make sure that clamp screw does not contact adjacent parts. F
5. After connecting fuel hose for fuel pressure check, pull the hose
with a force of approximately 98 N (10 kg, 22 lb) to confirm fuel
tube does not come off. G
6. Turn ignition switch ON, and check for fuel leakage. BBIA0606E

7. Start engine and check for fuel leakage.


H
8. Read the indication of fuel pressure gauge.
• Never perform fuel pressure check with system operating. Fuel pressure gauge may indicate false read-
ings.
• During fuel pressure check, confirm for fuel leakage from fuel connection every 3 minutes. I

At idling: Approximately 350 kPa (3.57 kg/cm2, 51 psi)


J
9. If result is unsatisfactory, go to next step.
10. Check the following.
• Fuel hoses and fuel tubes for clogging K
• Fuel filter for clogging
• Fuel pump
• Fuel pressure regulator for clogging
If OK, replace fuel level sensor unit, fuel filter and fuel pump assembly. L
If NG, repair or replace.
Method B
CAUTION: M
• Be careful not to scratch or get the fuel hose connection area dirty when servicing, so that the quick
connector o-ring maintains seal ability.
• Use Fuel Pressure Gauge Kit [SST (J-44321)] and Fuel Pressure Gauge Adapter [SST (J-44321-6)] to N
check fuel pressure.
1. Release fuel pressure to zero. Refer to "FUEL PRESSURE RELEASE".
2. Remove fuel hose using Quick Connector Release [SST (J-45488)]. Refer to EM-38, "Removal and O
Installation".
• Never twist or kink fuel hose because it is plastic hose.
• Never remove fuel hose from quick connector.
• Keep fuel hose connections clean. P

Revision: October 2008 EC-457 2009 Frontier


FUEL PRESSURE
< ON-VEHICLE MAINTENANCE > [QR25DE]
3. Install Fuel Pressure Gauge Adapter [SST (J-44321-6)] and
Fuel Pressure Gauge kit [SST (J-44321)] as shown in the figure.
• Never distort or bend fuel rail tube when installing fuel pres-
sure gauge adapter.
• When reconnecting fuel hose, check the original fuel hose for
damage and abnormality.
4. Turn ignition switch ON (reactivate fuel pump), and check for
fuel leakage.
5. Start engine and check for fuel leakage.
6. Read the indication of fuel pressure gauge kit [SST (J-44321)].
• During fuel pressure check, check for fuel leakage from fuel BBIA0607E

connection every 3 minutes.

At idling: Approximately 350 kPa (3.57 kg/cm2, 51 psi)


7. If result is unsatisfactory, go to next step.
8. Check the following.
• Fuel hoses and fuel tubes for clogging
• Fuel filter for clogging
• Fuel pump
• Fuel pressure regulator for clogging
If OK, replace fuel level sensor unit, fuel filter and fuel pump assembly.
If NG, repair or replace.
9. Before disconnecting Fuel Pressure Gauge kit [SST (J-44321)] and Fuel Pressure Adapter [SST (J-
44321-6)], release fuel pressure to zero. Refer to "FUEL PRESSURE RELEASE".

Revision: October 2008 EC-458 2009 Frontier


EVAP LEAK CHECK
< ON-VEHICLE MAINTENANCE > [QR25DE]
EVAP LEAK CHECK
A
How to Detect Fuel Vapor Leakage INFOID:0000000004053681

CAUTION: EC
• Never use compressed air or a high pressure pump.
• Never exceed 4.12 kPa (0.042 kg/cm2, 0.6 psi) of pressure in EVAP system.
NOTE:
C
• Do not start engine.
• Improper installation of EVAP service port adapter (commercial service tool) to the EVAP service port may
cause a leak.
D
WITH CONSULT-III
1. To locate the EVAP leak, install EVAP service adapter (commercial service tool) and pressure pump to
EVAP service port. E
2. Turn ignition switch ON.
3. Select the “EVAP SYSTEM CLOSE” of “WORK SUPPORT MODE” with CONSULT-III.
4. Touch “START”. A bar graph (Pressure indicating display) will appear on the screen. F
5. Apply positive pressure to the EVAP system until the pressure indicator reaches the middle of the bar
graph.
6. Remove EVAP service port adapter (commercial service tool) and hose with pressure pump. G
7. Locate the leak using a leak detector (commercial service tool).
Refer to EC-42, "Description".
H

J
SEF200U

WITHOUT CONSULT-III K
1. To locate the EVAP leak, install EVAP service adapter (com-
mercial service tool) and pressure pump to EVAP service port.
2. Attach the pressure pump with pressure gauge to the EVAP ser- L
vice port adapter.

N
SEF462UC

3. Apply battery voltage between the terminals of EVAP canister O


vent control valveb (1) to make a closed EVAP system.
- EVAP control system pressure sensor (2)
- Drain filter (3)
- EVAP canister (4) P
- : Vehicle front
4. To locate the leak, deliver positive pressure to the EVAP system
until pressure gauge points reach 1.38 to 2.76 kPa (0.014 to
0.028 kg/cm2, 0.2 to 0.4 psi).
5. Remove EVAP service port adapter (commercial service tool)
ALBIA0514ZZ
and hose with pressure pump.

Revision: October 2008 EC-459 2009 Frontier


EVAP LEAK CHECK
< ON-VEHICLE MAINTENANCE > [QR25DE]
6. Locate the leak using a leak detector (commercial service tool). Refer to EC-42, "Description".

Revision: October 2008 EC-460 2009 Frontier


EVAP CANISTER
< ON-VEHICLE REPAIR > [QR25DE]

ON-VEHICLE REPAIR A
EVAP CANISTER
Component Inspection INFOID:0000000004053682
EC

EVAP CANISTER
Check EVAP canister as follows: C
1. Block port B.
2. Blow air into port A and check that it flows freely out of port C.
3. Release blocked port B. D
4. Apply vacuum pressure to port B and check that vacuum pres-
sure exists at the ports A and C.
5. Block port A and B. E
6. Apply pressure to port C and check that there is no leakage.

BBIA0639E
F
Removal and Installation INFOID:0000000004053683

EVAP CANISTER G
Tighten EVAP canister as shown in the figure.

BBIA0566E

M
EVAP CANISTER VENT CONTROL VALVE
1. Turn EVAP canister vent control valve counterclockwise.
2. Remove the EVAP canister vent control valve. N
Do not reuse the O-ring, replace it with a new one.

BBIA0567E

Revision: October 2008 EC-461 2009 Frontier


SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS) [QR25DE]

SERVICE DATA AND SPECIFICATIONS (SDS)


SERVICE DATA AND SPECIFICATIONS (SDS)
Fuel Pressure INFOID:0000000004053684

Fuel pressure at idle Approximately 350 kPa (3.57kg/cm2, 51psi)

Idle Speed and Ignition Timing INFOID:0000000004053685

A/T: 700 ± 50 rpm


Target idle speed No load*1 [in P or N position (A/T) or neutral position (M/T)] M/T: 625 ± 50 rpm
Air conditioner: ON In P or N position (A/T) or neutral position (M/T) 725 rpm or more*2
Ignition timing In P or N position (A/T) or neutral position (M/T) 15° ± 5° BTDC
*1: Under the following conditions:
• Air conditioner switch: OFF
• Electric load: OFF (Lights, heater fan)
• Steering wheel: Kept in straight-ahead position
*2: If refrigerant pressure is low, the idle speed may not be increased.

Calculated Load Value INFOID:0000000004053686

Conditions Calculated load value% (Using CONSULT-III or GST)


At idle 10 - 35
At 2,500 rpm 10 - 35

Mass Air Flow Sensor INFOID:0000000004053687

Supply voltage Battery voltage (11 - 14V)


Output voltage at idle 0.9 - 1.2V*
1.0 - 4.0 g·m/sec at idle*
Mass air flow (Using CONSULT-III or GST)
4.0 - 12.0 g·m/sec at 2,500 rpm*
*: Engine is warmed up to normal operating temperature and running under no load.

Intake Air Temperature Sensor INFOID:0000000004053688

Temperature °C (°F) Resistance kΩ


25 (77) 1.800 - 2.200
80 (176) 0.283 - 0.359

Engine Coolant Temperature Sensor INFOID:0000000004053689

Temperature °C (°F) Resistance kΩ


20 (68) 2.1 - 2.9
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260

Revision: October 2008 EC-462 2009 Frontier


SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS) [QR25DE]
Air Fuel Ratio (A/F) Sensor 1 Heater INFOID:0000000004053690

Resistance [at 25°C (77°F)] 2.3 - 4.3Ω


EC
Heated Oxygen sensor 2 Heater INFOID:0000000004053691

Resistance [at 25°C (77°F)] 9.9 - 13.3Ω C

Crankshaft Position Sensor (POS) INFOID:0000000004053692

Refer to EC-202, "Component Inspection". D

Camshaft Position Sensor (PHASE) INFOID:0000000004053693

E
Refer to EC-207, "Component Inspection".
Throttle Control Motor INFOID:0000000004053694

Resistance [at 25°C (77°F)] Approximately 1 - 15Ω

Fuel Injector INFOID:0000000004053695


G

Resistance [at 10 - 60°C (50 - 140°F)] 11.1 - 14.3Ω H


Fuel Pump INFOID:0000000004053696

I
Resistance [at 25°C (77°F)] 0.2 - 5.0Ω

Revision: October 2008 EC-463 2009 Frontier


DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION > [VQ40DE]

BASIC INSPECTION
DIAGNOSIS AND REPAIR WORKFLOW
Trouble Diagnosis Introduction INFOID:0000000004053697

INTRODUCTION
The engine has an ECM to control major systems such as fuel con-
trol, ignition control, idle air control system, etc. The ECM accepts
input signals from sensors and instantly drives actuators. It is essen-
tial that both input and output signals are proper and stable. At the
same time, it is important that there are no malfunctions such as vac-
uum leaks, fouled spark plugs, or other malfunctions with the engine.

MEF036D

It is much more difficult to diagnose an incident that occurs intermit-


tently rather than continuously. Most intermittent incidents are
caused by poor electric connections or improper wiring. In this case,
careful checking of suspected circuits may help prevent the replace-
ment of good parts.

SEF233G

A visual check only may not find the cause of the incidents. A road
test with CONSULT-III (or GST) or a circuit tester connected should
be performed. Follow the Work Flow on "Work Flow".
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such incidents, especially
intermittent ones. Find out what symptoms are present and under
what conditions they occur. A Diagnostic Worksheet like the exam-
ple on "Worksheet Sample" should be used.
Start your diagnosis by looking for conventional malfunctions first.
This will help troubleshoot driveability malfunctions on an electroni-
SEF234G
cally controlled engine vehicle.
WORK FLOW

Revision: October 2008 EC-464 2009 Frontier


DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION > [VQ40DE]
Overall Sequence
A

EC

JMBIA1416GB

Detailed Flow P
1.GET INFORMATION FOR SYMPTOM
Get the detailed information from the customer about the symptom (the condition and the environment when
the incident/malfunction occurred) using the "DIAGNOSTIC WORKSHEET".

>> GO TO 2.

Revision: October 2008 EC-465 2009 Frontier


DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION > [VQ40DE]

2.CHECK DTC*1
1. Check DTC*1.
2. Perform the following procedure if DTC*1 is displayed.
- Record DTC*1 and freeze frame data*2. (Print them out with CONSULT-III or GST.)
- Erase DTC*1. (Refer to EC-915, "DTC Index".)
- Study the relationship between the cause detected by DTC*1 and the symptom described by the cus-
tomer. (Symptom Matrix Chart is useful. Refer to EC-932.)
3. Check related service bulletins for information.
Are any symptoms described and any DTCs detected?
Symptom is described, DTC*1 is displayed>>GO TO 3.
Symptom is described, DTC*1 is not displayed>>GO TO 4.
Symptom is not described, DTC*1 is displayed>>GO TO 5.
3.CONFIRM THE SYMPTOM
Try to confirm the symptom described by the customer (except MIL ON).
DIAGNOSIS WORK SHEET is useful to verify the incident.
Connect CONSULT-III to the vehicle and check diagnosis results.
Verify relation between the symptom and the condition when the symptom is detected.

>> GO TO 5.
4.CONFIRM THE SYMPTOM
Try to confirm the symptom described by the customer.
DIAGNOSIS WORK SHEET is useful to verify the incident.
Connect CONSULT-III to the vehicle and check diagnosis results.
Verify relation between the symptom and the condition when the symptom is detected.

>> GO TO 6.
5.PERFORM DTC CONFIRMATION PROCEDURE
Perform DTC Confirmation Procedure for the displayed DTC*1, and then check that DTC*1 is detected again.
If two or more DTCs*1 are detected, refer to EC-914, "DTC Inspection Priority Chart" and determine trouble
diagnosis order.
NOTE:
• Freeze frame data*2 is useful if the DTC*1 is not detected.
• Perform Overall Function Check if DTC Confirmation Procedure is not included on Service Manual. This
simplified check procedure is an effective alternative though DTC*1 cannot be detected during this check.
If the result of Overall Function Check is NG, it is the same as the detection of DTC*1 by DTC Confirmation
Procedure.
Is DTC*1 detected?
Yes >> GO TO 10.
No >> Check according to GI-49, "Intermittent Incident".
6.PERFORM BASIC INSPECTION
Perform EC-470, "Basic Inspection".

With CONSULT-III>>GO TO 7.
Without CONSULT-III>>GO TO 9.
7.PERFORM SPEC IN DATA MONITOR MODE
With CONSULT-III
Check that “MAS A/F SE-B1”, “B/FUEL SCHDL”, and “A/F ALPHA-B1”, “A/F ALPHA-B2” are within the SP
value using CONSULT-III “SPEC” in “DATA MONITOR” mode. Refer to EC-534, "Description".
Are they within the SP value?

Revision: October 2008 EC-466 2009 Frontier


DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION > [VQ40DE]
Yes >> GO TO 9.
No >> GO TO 8. A
8.DETECT MALFUNCTIONING PART BY TROUBLE DIAGNOSIS - SPECIFICATION VALUE
Detect malfunctioning part according to EC-534, "Diagnosis Procedure".
EC
Is a malfunctioning part detected?
Yes >> GO TO 11.
No >> GO TO 9.
C
9.DETECT MALFUNCTIONING SYSTEM BY SYMPTOM MATRIX CHART
Detect malfunctioning system according to EC-932, "Symptom Matrix Chart" based on the confirmed symptom
in step 4, and determine the trouble diagnosis order based on possible causes and symptom. D

>> GO TO 10.
E
10.DETECT MALFUNCTIONING PART BY DIAGNOSTIC PROCEDURE
Inspect according to Diagnostic Procedure of the system.
NOTE: F
The Diagnostic Procedure in EC section described based on open circuit inspection. A short circuit inspection
is also required for the circuit check in the Diagnostic Procedure. For details, refer to Circuit Inspection in GI-
52, "Circuit Inspection".
Is malfunctioning part detected? G
Yes >> GO TO 11.
No >> Monitor input data from related sensors or check voltage of related ECM terminals using CON-
SULT-III. Refer to EC-881, "CONSULT-III Reference Value in Data Monitor Mode", EC-884, H
"ECM Terminal and Reference Value".
11.REPAIR OR REPLACE THE MALFUNCTIONING PART I
1. Repair or replace the malfunctioning part.
2. Reconnect parts or connectors disconnected during Diagnostic Procedure again after repair and replace-
ment.
3. Check DTC. If DTC is displayed, erase it, refer to EC-915, "DTC Index". J

>> GO TO 12.
K
12.FINAL CHECK
When DTC was detected in step 2, perform DTC Confirmation Procedure or Overall Function Check again,
and then check that the malfunction have been completeky repaired. L
When symptom was described from the customer, refer to confirmed symptom in step 3 or 4, and check that
the symptom is not detected.
OK or NG M
NG (DTC*1 is detected)>>GO TO 10.
NG (Symptom remains)>>GO TO 6.
OK >> 1. Before returning the vehicle to the customer, check to always erase unnecessary DTC*1 in N
ECM and TCM (Transmission Control Module). (Refer to EC-503, "Emission-related Diagnos-
tic Information" and TM-148, "OBD-II Diagnostic Trouble Code (DTC)".)
2. If the completion of SRT is needed, drive vehicle under the specific driving pattern. Refer to
EC-915, "DTC Index". O
3. INSPECTION END
*1: Include 1st trip DTC.
*2: Include 1st trip freeze frame data. P
DIAGNOSTIC WORKSHEET
Description

Revision: October 2008 EC-467 2009 Frontier


DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION > [VQ40DE]
There are many operating conditions that lead to the malfunction of
engine components. A good grasp of such conditions can make trou-
bleshooting faster and more accurate.
In general, each customer feels differently about symptoms. It is
important to fully understand the symptoms or conditions for a cus-
tomer complaint.
Utilize a diagnostic worksheet like the one on the next page in order
to organize all the information for troubleshooting.
Some conditions may cause the MIL to illuminate or blink and DTC
to be detected. Examples:
• Vehicle ran out of fuel, which caused the engine to misfire.
SEF907L
• Fuel filler cap was left off or incorrectly screwed on, allowing fuel to
evaporate into the atmosphere.

Revision: October 2008 EC-468 2009 Frontier


DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION > [VQ40DE]
Worksheet Sample
A

EC

LEC031A

Revision: October 2008 EC-469 2009 Frontier


INSPECTION AND ADJUSTMENT
< BASIC INSPECTION > [VQ40DE]
INSPECTION AND ADJUSTMENT
Basic Inspection INFOID:0000000004053698

1.INSPECTION START
1. Check service records for any recent repairs that may indicate a related malfunction, or a current need for
scheduled maintenance.
2. Open engine hood and check the following:
- Harness connectors for improper connections
- Wiring harness for improper connections, pinches and cut
- Vacuum hoses for splits, kinks and improper connections
- Hoses and ducts for leakage
- Air cleaner clogging
- Gasket
3. Check that electrical or mechanical loads are not applied.
- Headlamp switch is OFF.
- Air conditioner switch is OFF.
- Rear window defogger switch is OFF.
SEF983U
- Steering wheel is in the straight-ahead position, etc.
4. Start engine and warm it up until engine coolant temperature
indicator points to the middle of gauge.
Ensure engine stays below 1,000 rpm.

SEF976U

5. Run engine at about 2,000 rpm for about 2 minutes under no


load.
6. Check that no DTC is displayed with CONSULT-III or GST.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.

SEF977U

2.REPAIR OR REPLACE
Repair or replace components as necessary according to corresponding Diagnostic Procedure.

>> GO TO 3.
3.CHECK TARGET IDLE SPEED
With CONSULT-III
1. Run engine at about 2,000 rpm for about 2 minutes under no load.

Revision: October 2008 EC-470 2009 Frontier


INSPECTION AND ADJUSTMENT
< BASIC INSPECTION > [VQ40DE]
2. Rev engine (2,000 to 3,000 rpm) two or three times under no
load, then run engine at idle speed for about 1 minute. A

EC

PBIA8513J

D
3. Read idle speed in “DATA MONITOR” mode with CONSULT-III.
Refer to EC-474, "Idle Speed and Ignition Timing Check".
E
M/T: 625 ± 50 rpm (in Neutral position)
A/T: 625 ± 50 rpm (in P or N position)
F
Without CONSULT-III
1. Run engine at about 2,000 rpm for about 2 minutes under no load.
2. Rev engine (2,000 to 3,000 rpm) two or three times under no load, then run engine at idle speed for about G
1 minute.
3. Check idle speed. Refer to EC-474, "Idle Speed and Ignition Timing Check".

M/T: 625 ± 50 rpm (in Neutral position) H


A/T: 625± 50 rpm (in P or N position)
OK or NG
I
OK >> GO TO 10.
NG >> GO TO 4.
4.PERFORM ACCELERATOR PEDAL RELEASED POSITION LEARNING J
1. Stop engine.
2. Perform EC-475, "Accelerator Pedal Released Position Learning".
K
>> GO TO 5.
5.PERFORM THROTTLE VALVE CLOSED POSITION LEARNING L
Perform EC-475, "Throttle Valve Closed Position Learning".

>> GO TO 6. M
6.PERFORM IDLE AIR VOLUME LEARNING
Refer to EC-475, "Idle Air Volume Learning".
N
Is Idle Air Volume Learning carried out successfully?
Yes or No
Yes >> GO TO 7. O
No >> 1. Follow the instruction of Idle Air Volume Learning.
2. GO TO 4.
7.CHECK TARGET IDLE SPEED AGAIN P
With CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Read idle speed in “DATA MONITOR” mode with CONSULT-III.
Refer to EC-474, "Idle Speed and Ignition Timing Check".

M/T: 625 ± 50 rpm (in Neutral position)


A/T: 625± 50 rpm (in P or N position)

Revision: October 2008 EC-471 2009 Frontier


INSPECTION AND ADJUSTMENT
< BASIC INSPECTION > [VQ40DE]
Without CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed.
Refer to EC-474, "Idle Speed and Ignition Timing Check".

M/T: 625 ± 50 rpm (in Neutral position)


A/T: 625 ± 50 rpm (in P or N position)
OK or NG
OK >> GO TO 10.
NG >> GO TO 8.
8.DETECT MALFUNCTIONING PART
Check the following.
• Check camshaft position sensor (PHASE) and circuit. Refer to EC-668, "Diagnosis Procedure".
• Check crankshaft position sensor (POS) and circuit. Refer to EC-663, "Diagnosis Procedure".
OK or NG
OK >> GO TO 9.
NG >> 1. Repair or replace.
2. GO TO 4.
9.CHECK ECM FUNCTION
1. Substitute with a non-malfunctioning ECM to check ECM function. (ECM may be the cause of the incident,
although this is rare.)
2. Perform initialization of NVIS (NATS) system and registration of all NVIS (NATS) ignition key IDs. Refer to
SEC-6, "ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Special Repair Requirement".

>> GO TO 4.
10.CHECK IGNITION TIMING
1. Run engine at idle.
2. Check ignition timing with a timing light.
Refer to EC-474, "Idle Speed and Ignition Timing Check".

M/T: 15± 5° BTDC (in Neutral position)


A/T: 15 ± 5° BTDC (in P or N position)
OK or NG
OK >> GO TO 19.
NG >> GO TO 11.

BBIA0531E

11.PERFORM ACCELERATOR PEDAL RELEASED POSITION LEARNING


1. Stop engine.
2. Perform EC-475, "Accelerator Pedal Released Position Learning".

>> GO TO 12.
12.PERFORM THROTTLE VALVE CLOSED POSITION LEARNING
Perform EC-475, "Throttle Valve Closed Position Learning".

>> GO TO 13.
13.PERFORM IDLE AIR VOLUME LEARNING
Refer to EC-475, "Idle Air Volume Learning".
Is Idle Air Volume Learning carried out successfully?

Revision: October 2008 EC-472 2009 Frontier


INSPECTION AND ADJUSTMENT
< BASIC INSPECTION > [VQ40DE]
Yes or No
Yes >> GO TO 14. A
No >> 1. Follow the instruction of Idle Air Volume Learning.
2. GO TO 4.
14.CHECK TARGET IDLE SPEED AGAIN EC

With CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Read idle speed in “DATA MONITOR” mode with CONSULT-III. C
Refer to EC-474, "Idle Speed and Ignition Timing Check".

M/T: 625 ± 50 rpm (in Neutral position) D


A/T: 625 ± 50 rpm (in P or N position)
Without CONSULT-III
1. Start engine and warm it up to normal operating temperature. E
2. Check idle speed. Refer to EC-474, "Idle Speed and Ignition Timing Check".

M/T: 625 ± 50 rpm (in Neutral position) F


A/T: 625 ± 50 rpm (in P or N position)
OK or NG
OK >> GO TO 15. G
NG >> GO TO 17.
15.CHECK IGNITION TIMING AGAIN H
1. Run engine at idle.
2. Check ignition timing with a timing light.
Refer to EC-474, "Idle Speed and Ignition Timing Check".
I
M/T: 15± 5° BTDC (in Neutral position)
A/T: 15 ± 5° BTDC (in P or N position)
J
OK or NG
OK >> GO TO 19.
NG >> GO TO 16. K

BBIA0531E
L
16.CHECK TIMING CHAIN INSTALLATION
Check timing chain installation. Refer to EM-174, "Removal and Installation".
OK or NG M
OK >> GO TO 17.
NG >> 1. Repair the timing chain installation.
2. GO TO 4. N
17.DETECT MALFUNCTIONING PART
Check the following. O
• Check camshaft position sensor (PHASE) and circuit. Refer to EC-668, "Diagnosis Procedure".
• Check crankshaft position sensor (POS) and circuit. Refer to EC-663, "Diagnosis Procedure".
OK or NG
P
OK >> GO TO 18.
NG >> 1. Repair or replace.
2. GO TO 4.
18.CHECK ECM FUNCTION
1. Substitute with a non-malfunctioning ECM to check ECM function. (ECM may be the cause of the incident,
although this is rare.)

Revision: October 2008 EC-473 2009 Frontier


INSPECTION AND ADJUSTMENT
< BASIC INSPECTION > [VQ40DE]
2. Perform initialization of NVIS (NATS) system and registration of all NVIS (NATS) ignition key IDs. Refer to
SEC-6, "ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Special Repair Requirement".

>> GO TO 4.
19.INSPECTION END
Did you replace the ECM, referring this Basic Inspection Procedure?
Yes or No
Yes >> 1. Perform EC-475, "VIN Registration".
2. INSPECTION END
No >> INSPECTION END
Idle Speed and Ignition Timing Check INFOID:0000000004053699

IDLE SPEED
With CONSULT-III
Check idle speed in “DATA MONITOR” mode with CONSULT-III.
With GST
Check idle speed with GST.
IGNITION TIMING
1. Attach timing light to loop wire as shown.

BBIA0530E

2. Check ignition timing.


Any of following two methods may be used.

BBIA0531E

Procedure After Replacing ECM INFOID:0000000004053700

When replacing ECM, the following procedure must be performed.


1. Perform initialization of NVIS (NATS) system and registration of all NVIS (NATS) ignition key IDs. Refer to
SEC-6, "ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Special Repair Requirement".
2. Perform EC-475, "VIN Registration".
3. Perform EC-475, "Accelerator Pedal Released Position Learning".
4. Perform EC-475, "Throttle Valve Closed Position Learning".
5. Perform EC-475, "Idle Air Volume Learning".

Revision: October 2008 EC-474 2009 Frontier


INSPECTION AND ADJUSTMENT
< BASIC INSPECTION > [VQ40DE]
VIN Registration INFOID:0000000004053701

A
DESCRIPTION
VIN Registration is an operation to register VIN in ECM. It must be performed each time ECM is replaced.
NOTE: EC
Accurate VIN which is registered in ECM may be required for Inspection & Maintenance (I/M).
OPERATION PROCEDURE
C
With CONSULT-III
1. Check the VIN of the vehicle and note it. Refer to GI-30, "Model Variation".
2. Turn ignition switch ON with engine stopped. D
3. Select “VIN REGISTRATION” in “WORK SUPPORT” mode.
4. Follow the instruction on the CONSULT-III display.
E
Accelerator Pedal Released Position Learning INFOID:0000000004053702

DESCRIPTION F
Accelerator Pedal Released Position Learning is an operation to learn the fully released position of the accel-
erator pedal by monitoring the accelerator pedal position sensor output signal. It must be performed each time
the harness connector of the accelerator pedal position sensor or ECM is disconnected.
G
OPERATION PROCEDURE
1. Check that accelerator pedal is fully released.
2. Turn ignition switch ON and wait at least 2 seconds. H
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON and wait at least 2 seconds.
5. Turn ignition switch OFF and wait at least 10 seconds. I

Throttle Valve Closed Position Learning INFOID:0000000004053703

J
DESCRIPTION
Throttle Valve Closed Position Learning is an operation to learn the fully closed position of the throttle valve by
monitoring the throttle position sensor output signal. It must be performed each time the harness connector of K
electric throttle control actuator or ECM is disconnected.
OPERATION PROCEDURE
1. Check that accelerator pedal is fully released. L
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
Check that throttle valve moves during the above 10 seconds by confirming the operating sound. M

Idle Air Volume Learning INFOID:0000000004053704

N
DESCRIPTION
Idle Air Volume Learning is an operation to learn the idle air volume that keeps each engine within the specific
range. It must be performed under the following conditions:
• Each time electric throttle control actuator or ECM is replaced. O
• Idle speed or ignition timing is out of specification.
PREPARATION
P
Before performing Idle Air Volume Learning, Check that all of the following conditions are satisfied.
Learning will be cancelled if any of the following conditions are missed for even a moment.
• Battery voltage: More than 12.9 V (At idle)
• Engine coolant temperature: 70 - 100°C (158 - 212°F)
• PNP switch: ON
• Electric load switch: OFF
(Air conditioner, headlamp, rear window defogger)

Revision: October 2008 EC-475 2009 Frontier


INSPECTION AND ADJUSTMENT
< BASIC INSPECTION > [VQ40DE]
On vehicles equipped with daytime light systems, if the parking brake is applied before the engine is
started the headlamp will not illuminate.
• Steering wheel: Neutral (Straight-ahead position)
• Vehicle speed: Stopped
• Transmission: Warmed-up
- With CONSULT-III: Drive vehicle until “ATF TEMP SE” in “DATA MONITOR” mode of “A/T” system indicates
less than 0.9 V.
- Without CONSULT-III: Drive vehicle for 10 minutes.
OPERATION PROCEDURE
With CONSULT-III
1. Perform EC-475, "Accelerator Pedal Released Position Learning".
2. Perform EC-475, "Throttle Valve Closed Position Learning".
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic PREPARATION (previously mentioned) are in good order.
5. Select “IDLE AIR VOL LEARN” in “WORK SUPPORT” mode.

6. Touch “START” and wait 20 seconds.

7. Check that “CMPLT” is displayed on CONSULT-III screen. If “CMPLT” is not displayed, Idle Air Volume
Learning will not be carried out successfully. In this case, find the cause of the incident by referring to the
Diagnostic Procedure below.
8. Rev up the engine two or three times and check that idle speed and ignition timing are within the specifi-
cations.

ITEM SPECIFICATION
Idle speed M/T: 625 ± 50 rpm (in Neutral position)
A/T: 625 ± 50 rpm (in P or N position)
Ignition timing M/T: 15 ± 5° BTDC (in Neutral position)
A/T: 15 ± 5° BTDC (in P or N position)

Without CONSULT-III
NOTE:
• It is better to count the time accurately with a clock.
• It is impossible to switch the diagnostic mode when an accelerator pedal position sensor circuit has
a malfunction.
1. Perform EC-475, "Accelerator Pedal Released Position Learning".
2. Perform EC-475, "Throttle Valve Closed Position Learning".
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic PREPARATION (previously mentioned) are in good order.
5. Turn ignition switch OFF and wait at least 10 seconds.
6. Confirm that accelerator pedal is fully released, then turn ignition switch ON and wait 3 seconds.
7. Repeat the following procedure quickly five times within 5 seconds.
a. Fully depress the accelerator pedal.
b. Fully release the accelerator pedal.
8. Wait 7 seconds, fully depress the accelerator pedal it for approx. 20 seconds until the MIL stops blinking
and turns ON.
9. Fully release the accelerator pedal within 3 seconds after the MIL turns ON.
10. Start engine and let it idle.

Revision: October 2008 EC-476 2009 Frontier


INSPECTION AND ADJUSTMENT
< BASIC INSPECTION > [VQ40DE]
11. Wait 20 seconds.
A

EC

SEC897C

12. Rev up the engine two or three times and check that idle speed and ignition timing are within the specifi- D
cations.

ITEM SPECIFICATION E
Idle speed M/T: 625 ± 50 rpm (in Neutral position)
A/T: 625 ± 50 rpm (in P or N position)
Ignition timing M/T: 15 ± 5° BTDC (in Neutral position) F
A/T: 15 ± 5° BTDC (in P or N position)
13. If idle speed and ignition timing are not within the specification, Idle Air Volume Learning will not be carried
out successfully. In this case, find the cause of the incident by referring to the DIAGNOSTIC PROCE- G
DURE below.
DIAGNOSTIC PROCEDURE
If idle air volume learning cannot be performed successfully, proceed as follows: H
1. Check that throttle valve is fully closed.
2. Check PCV valve operation.
I
3. Check that downstream of throttle valve is free from air leakage.
4. When the above three items check out OK, engine component parts and their installation condi-
tion are questionable. Check and eliminate the cause of the incident.
J
It is useful to perform “TROUBLE DIAGNOSIS - SPECIFICATION VALUE”. Refer to EC-534.
5. If any of the following conditions occur after the engine has started, eliminate the cause of the
incident and perform Idle Air Volume Learning again:
• Engine stalls. K
• Incorrect idle.

Revision: October 2008 EC-477 2009 Frontier


ENGINE CONTROL SYSTEM
< FUNCTION DIAGNOSIS > [VQ40DE]

FUNCTION DIAGNOSIS
ENGINE CONTROL SYSTEM
System Diagram INFOID:0000000004053705

JMBIA0741GB

Revision: October 2008 EC-478 2009 Frontier


ENGINE CONTROL SYSTEM
< FUNCTION DIAGNOSIS > [VQ40DE]
Engine Control Component Parts Location INFOID:0000000004053706

EC

BBIA0536E
P

Revision: October 2008 EC-479 2009 Frontier


ENGINE CONTROL SYSTEM
< FUNCTION DIAGNOSIS > [VQ40DE]

BBIA0578E

Revision: October 2008 EC-480 2009 Frontier


ENGINE CONTROL SYSTEM
< FUNCTION DIAGNOSIS > [VQ40DE]

EC

L
ALBIA0516ZZ

1. EVAP canister purge volume control 2. EVAP service port 3. Oil filler cap M
solenoid valve (view with engine
cover removed)
4. EVAP canister vent control valve 5. EVAP control system pressure sen- 6. Drain filter
N
(view with bed removed) sor
7. EVAP canister 8. Power steering pressure sensor 9. Throttle valve (view with intake air
duct removed)
10. Electric throttle control actuator 11. Intake manifold collector 12. Intake valve timing control solenoid O
valve (bank 1)
13. Intake valve timing control solenoid 14. Cooling fan motor harness connec- 15. Fuel pump, fuel level sensor unit and
valve (bank 2) (view with engine cov- tor (view with battery removed) fuel filter P
er and intake air duct removed)
16. Fuel pressure regulator
: Front

Revision: October 2008 EC-481 2009 Frontier


ENGINE CONTROL SYSTEM
< FUNCTION DIAGNOSIS > [VQ40DE]

PBIB2530E

Revision: October 2008 EC-482 2009 Frontier


ENGINE CONTROL SYSTEM
< FUNCTION DIAGNOSIS > [VQ40DE]

EC

BBIA0577E

Revision: October 2008 EC-483 2009 Frontier


ENGINE CONTROL SYSTEM
< FUNCTION DIAGNOSIS > [VQ40DE]

PBIB2757E

Revision: October 2008 EC-484 2009 Frontier


ENGINE CONTROL SYSTEM
< FUNCTION DIAGNOSIS > [VQ40DE]

EC

BBIA0581E

Revision: October 2008 EC-485 2009 Frontier


MULTIPORT FUEL INJECTION SYSTEM
< FUNCTION DIAGNOSIS > [VQ40DE]
MULTIPORT FUEL INJECTION SYSTEM
System Description INFOID:0000000004053707

INPUT/OUTPUT SIGNAL CHART

Sensor Input Signal to ECM ECM function Actuator


Crankshaft position sensor (POS) Engine speed*3
Camshaft position sensor (PHASE) Piston position
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Air fuel ratio (A/F) sensor 1 Density of oxygen in exhaust gas
Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position Fuel injection
Park/neutral position (PNP) switch Gear position & mixture ratio Fuel injector
control
Knock sensor Engine knocking condition
Battery Battery voltage*3
Power steering pressure sensor Power steering operation

Heated oxygen sensor 2*1 Density of oxygen in exhaust gas

Air conditioner switch Air conditioner operation*2


Wheel sensor Vehicle speed*2
*1: This sensor is not used to control the engine system under normal conditions.
*2: This signal is sent to the ECM via the CAN communication line.
*3: ECM determines the start signal status by the signals of engine speed and battery voltage.

SYSTEM DESCRIPTION
The amount of fuel injected from the fuel injector is determined by the ECM. The ECM controls the length of
time the valve remains open (injection pulse duration). The amount of fuel injected is a program value in the
ECM memory. The program value is preset by engine operating conditions. These conditions are determined
by input signals (for engine speed and intake air) from both the crankshaft position sensor and the mass air
flow sensor.
VARIOUS FUEL INJECTION INCREASE/DECREASE COMPENSATION
In addition, the amount of fuel injected is compensated to improve engine performance under various operat-
ing conditions as listed below.
<Fuel increase>
• During warm-up
• When starting the engine
• During acceleration
• Hot-engine operation
• When selector lever is changed from N to D (A/T models)
• High-load, high-speed operation
<Fuel decrease>
• During deceleration
• During high engine speed operation

Revision: October 2008 EC-486 2009 Frontier


MULTIPORT FUEL INJECTION SYSTEM
< FUNCTION DIAGNOSIS > [VQ40DE]
MIXTURE RATIO FEEDBACK CONTROL (CLOSED LOOP CONTROL)
A

EC

PBIB3020E

The mixture ratio feedback system provides the best air-fuel mixture ratio for driveability and emission control. D
The three way catalyst (manifold) can better reduce CO, HC and NOx emissions. This system uses air fuel
ratio (A/F) sensor 1 in the exhaust manifold to monitor whether the engine operation is rich or lean. The ECM
adjusts the injection pulse width according to the sensor voltage signal. For more information about air fuel
ratio (A/F) sensor 1, refer to EC-594. This maintains the mixture ratio within the range of stoichiometric (ideal E
air-fuel mixture).
This stage is referred to as the closed loop control condition.
Heated oxygen sensor 2 is located downstream of the three way catalyst (manifold). Even if the switching F
characteristics of air fuel ratio (A/F) sensor 1 shift, the air-fuel ratio is controlled to stoichiometric by the signal
from heated oxygen sensor 2.
Open Loop Control G
The open loop system condition refers to when the ECM detects any of the following conditions. Feedback
control stops in order to maintain stabilized fuel combustion.
• Deceleration and acceleration H
• High-load, high-speed operation
• Malfunction of air fuel ratio (A/F) sensor 1 or its circuit
• Insufficient activation of air fuel ratio (A/F) sensor 1 at low engine coolant temperature
• High engine coolant temperature I
• During warm-up
• After shifting from N to D (A/T models)
• When starting the engine J
MIXTURE RATIO SELF-LEARNING CONTROL
The mixture ratio feedback control system monitors the mixture ratio signal transmitted from air fuel ratio (A/F)
sensor 1. This feedback signal is then sent to the ECM. The ECM controls the basic mixture ratio as close to K
the theoretical mixture ratio as possible. However, the basic mixture ratio is not necessarily controlled as orig-
inally designed. Both manufacturing differences (i.e., mass air flow sensor hot wire) and characteristic
changes during operation (i.e., fuel injector clogging) directly affect mixture ratio.
L
Accordingly, the difference between the basic and theoretical mixture ratios is monitored in this system. This is
then computed in terms of “injection pulse duration” to automatically compensate for the difference between
the two ratios.
“Fuel trim” refers to the feedback compensation value compared against the basic injection duration. Fuel trim M
includes short-term fuel trim and long-term fuel trim.
“Shor-term fuel trim” is the short-term fuel compensation used to maintain the mixture ratio at its theoretical
value. The signal from air fuel ratio (A/F) sensor 1 indicates whether the mixture ratio is RICH or LEAN com- N
pared to the theoretical value. The signal then triggers a reduction in fuel volume if the mixture ratio is rich, and
an increase in fuel volume if it is lean.
“Long-term fuel trim” is overall fuel compensation carried out overtime to compensate for continual deviation of
the short-term fuel trim from the central value. Continual deviation will occur due to individual engine differ- O
ences, wear over time and changes in the usage environment.

Revision: October 2008 EC-487 2009 Frontier


MULTIPORT FUEL INJECTION SYSTEM
< FUNCTION DIAGNOSIS > [VQ40DE]
FUEL INJECTION TIMING

SEF179U

Two types of systems are used.


Sequential Multiport Fuel Injection System
Fuel is injected into each cylinder during each engine cycle according to the firing order. This system is used
when the engine is running.
Simultaneous Multiport Fuel Injection System
Fuel is injected simultaneously into all six cylinders twice each engine cycle. In other words, pulse signals of
the same width are simultaneously transmitted from the ECM.
The six fuel injectors will then receive the signals two times for each engine cycle.
This system is used when the engine is being started and/or if the fail-safe system (CPU) is operating.
FUEL SHUT-OFF
Fuel to each cylinder is cut off during deceleration, operation of the engine at excessively high speeds or oper-
ation of the vehicle at excessively high speeds.

Revision: October 2008 EC-488 2009 Frontier


ELECTRIC IGNITION SYSTEM
< FUNCTION DIAGNOSIS > [VQ40DE]
ELECTRIC IGNITION SYSTEM
A
System Description INFOID:0000000004053708

INPUT/OUTPUT SIGNAL CHART EC

Sensor Input Signal to ECM ECM function Actuator


Crankshaft position sensor (POS) Engine speed*2
C
Camshaft position sensor (PHASE) Piston position
Mass air flow sensor Amount of intake air
D
Engine coolant temperature sensor Engine coolant temperature
Throttle position sensor Throttle position
Ignition timing
Power transistor
Accelerator pedal position sensor Accelerator pedal position control E
Knock sensor Engine knocking
Park/neutral position (PNP) switch Gear position
F
Battery Battery voltage*2
Wheel sensor Vehicle speed*1
*1: This signal is sent to the ECM via the CAN communication line. G
*2: ECM determines the start signal status by the signals of engine speed and battery voltage.

SYSTEM DESCRIPTION H
Firing order: 1-2-3-4-5-6
The ignition timing is controlled by the ECM to maintain the best air-fuel ratio for every running condition of the
engine. The ignition timing data is saved in the ECM.
The ECM receives information such as the injection pulse width and camshaft position sensor (PHASE) sig- I
nal. Computing this information, ignition signals are transmitted to the power transistor.
During the following conditions, the ignition timing is revised by the ECM according to the other data saved in
the ECM. J
• At starting
• During warm-up
• At idle
• At low battery voltage K
• During acceleration
The knock sensor retard system is designed only for emergencies. The basic ignition timing is programmed
within the anti-knocking zone, if recommended fuel is used under dry conditions. The retard system does not L
operate under normal driving conditions. If engine knocking occurs, the knock sensor monitors the condition.
The signal is transmitted to the ECM. The ECM retards the ignition timing to eliminate the knocking condition.
M

Revision: October 2008 EC-489 2009 Frontier


AIR CONDITIONING CUT CONTROL
< FUNCTION DIAGNOSIS > [VQ40DE]
AIR CONDITIONING CUT CONTROL
Input/Output Signal Chart INFOID:0000000004053709

Sensor Input Signal to ECM ECM function Actuator


Air conditioner switch 1
Air conditioner ON signal*
Accelerator pedal position sensor Accelerator pedal position
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE) Engine speed*2

Engine coolant temperature sensor Engine coolant temperature Air conditioner


Air conditioner relay
cut control
Battery Battery voltage*2
Refrigerant pressure sensor Refrigerant pressure
Power steering pressure sensor Power steering operation
Wheel sensor Vehicle speed*1
*1: This signal is sent to the ECM via the CAN communication line.
*2: ECM determines the start signal status by the signals of engine speed and battery voltage.

System Description INFOID:0000000004053710

This system improves engine operation when the air conditioner is used.
Under the following conditions, the air conditioner is turned off.
• When the accelerator pedal is fully depressed.
• When cranking the engine.
• At high engine speeds.
• When the engine coolant temperature becomes excessively high.
• When operating power steering during low engine speed or low vehicle speed.
• When engine speed is excessively low.
• When refrigerant pressure is excessively low or high.

Revision: October 2008 EC-490 2009 Frontier


AUTOMATIC SPEED CONTROL DEVICE (ASCD)
< FUNCTION DIAGNOSIS > [VQ40DE]
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
A
System Description INFOID:0000000004053711

INPUT/OUTPUT SIGNAL CHART EC

Sensor Input signal to ECM ECM function Actuator


ASCD brake switch Brake pedal operation C
Stop lamp switch Brake pedal operation
ASCD clutch switch Clutch pedal operation
Electric throttle control D
ASCD steering switch ASCD steering switch operation ASCD vehicle speed control
actuator
Park/Neutral position (PNP) switch Gear position
Wheel sensor Vehicle speed* E
TCM Powertrain revolution*
*: This signal is sent to the ECM via the CAN communication line.
F
BASIC ASCD SYSTEM
Refer to Owner's Manual for ASCD operating instructions.
Automatic Speed Control Device (ASCD) allows a driver to keep vehicle at predetermined constant speed
G
without depressing accelerator pedal. Driver can set vehicle speed in advance between approximately 40 km/
h (25 MPH) and 144 km/h (89 MPH).
ECM controls throttle angle of electric throttle control actuator to regulate engine speed.
Operation status of ASCD is indicated by CRUISE indicator and SET indicator in combination meter. If any H
malfunction occurs in the ASCD system, it automatically deactivates control.
NOTE:
Always drive vehicle in a safe manner according to traffic conditions and obey all traffic laws. I
SET OPERATION
Press MAIN switch. (The CRUISE indicator in combination meter illuminates.)
When vehicle speed reaches a desired speed between approximately 40 km/h (25 MPH) and 144 km/h (89 J
MPH), press SET/COAST switch. (Then SET indicator in combination meter illuminates.)
ACCELERATE OPERATION
If the RESUME/ACCELERATE switch is pressed during cruise control driving, increase the vehicle speed until K
the switch is released or vehicle speed reaches maximum speed controlled by the system.
And then ASCD will maintain the new set speed.
CANCEL OPERATION L
When any of following conditions exist, cruise operation will be canceled.
• CANCEL switch is pressed
• More than 2 switches on ASCD steering switch are pressed at the same time (Set speed will be cleared) M
• Brake pedal is depressed
• Clutch pedal is depressed or gear position is changed to the neutral position (M/T models)
• Selector lever position is changed to N, P or R (A/T models)
N
• Vehicle speed decreased to 13 km/h (8 MPH) lower than the set speed
• VDC system is operated
When the ECM detects any of the following conditions, the ECM will cancel the cruise operation and inform
the driver by blinking indicator lamp. O
• Engine coolant temperature is slightly higher than the normal operating temperature, CRUISE lamp may
blink slowly.
When the engine coolant temperature decreases to the normal operating temperature, CRUISE lamp will
P
stop blinking and the cruise operation will be able to work by depressing SET/COAST switch or RESUME/
ACCELERATE switch.
• Malfunction for some self-diagnoses regarding ASCD control: SET lamp will blink quickly.
If MAIN switch is turned to OFF while ASCD is activated, all of ASCD operations will be canceled and vehicle
speed memory will be erased.
COAST OPERATION

Revision: October 2008 EC-491 2009 Frontier


AUTOMATIC SPEED CONTROL DEVICE (ASCD)
< FUNCTION DIAGNOSIS > [VQ40DE]
When the SET/COAST switch is pressed during cruise control driving, decrease vehicle set speed until the
switch is released. And then ASCD will maintain the new set speed.
RESUME OPERATION
When the RESUME/ACCELERATE switch is pressed after canceling operation other than depressing the
MAIN switch, vehicle speed will return to last set speed. To resume vehicle set speed, vehicle condition must
meet following conditions.
• Brake pedal is released
• Clutch pedal is released (M/T models)
• Selector lever position is in other than P and N (A/T models)
• Vehicle speed is greater than 40 km/h (25 MPH) and less than 144 km/h (89 MPH)
Component Description INFOID:0000000004053712

ASCD STEERING SWITCH


Refer to EC-788.
ASCD BRAKE SWITCH
Refer to EC-792 and EC-841.
ASCD CLUTCH SWITCH
Refer to EC-792 and EC-841.
STOP LAMP SWITCH
Refer to EC-792, EC-807 and EC-841.
ELECTRIC THROTTLE CONTROL ACTUATOR
Refer to EC-810, EC-813, EC-817 and EC-819.
ASCD INDICATOR
Refer to EC-849.

Revision: October 2008 EC-492 2009 Frontier


CAN COMMUNICATION
< FUNCTION DIAGNOSIS > [VQ40DE]
CAN COMMUNICATION
A
System Description INFOID:0000000004053713

CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul- EC
tiplex communication line with high data communication speed and excellent error detection ability. Many
electronic control units are equipped onto a vehicle, and each control unit shares information and links with
other control units during operation (not independent). In CAN communication, control units are connected
with 2 communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less C
wiring. Each control unit transmits/receives data but selectively reads required data only.
Refer to LAN-55, "CAN System Specification Chart", about CAN communication for detail.
D

Revision: October 2008 EC-493 2009 Frontier


COOLING FAN CONTROL
< FUNCTION DIAGNOSIS > [VQ40DE]
COOLING FAN CONTROL
Description INFOID:0000000004053714

SYSTEM DESCRIPTION
Cooling Fan Control

Sensor Input Signal to ECM ECM function Actuator


Crankshaft position sensor (POS)
Camshaft position sensor (PHASE) Engine speed*1

Battery Battery voltage*1


Wheel sensor Vehicle speed*2 Cooling fan IPDM E/R
control (Cooling fan relays)
Engine coolant temperature sensor Engine coolant temperature
Air conditioner switch Air conditioner ON signal*2
Refrigerant pressure sensor Refrigerant pressure
*1: The ECM determines the start signal status by the signals of engine speed and battery voltage.
*2: This signal is sent to ECM via the CAN communication line.
The ECM controls the cooling fan corresponding to the vehicle speed, engine coolant temperature, refrigerant
pressure, and air conditioner ON signal. The control system has 3-step control [HIGH/LOW/OFF].
Cooling Fan Operation

PBIB2531E

Cooling Fan Relay Operation


The ECM controls cooling fan relays in the IPDM E/R via the CAN communication line.

Cooling fan relay


Cooling fan speed
LO HI
Stop (OFF) OFF OFF
Low (LOW) ON OFF
High (HI) ON ON

Revision: October 2008 EC-494 2009 Frontier


EVAPORATIVE EMISSION SYSTEM
< FUNCTION DIAGNOSIS > [VQ40DE]
EVAPORATIVE EMISSION SYSTEM
A
Description INFOID:0000000004053715

SYSTEM DESCRIPTION EC

G
PBIB3639E

The evaporative emission system is used to reduce hydrocarbons emitted into the atmosphere from the fuel H
system. This reduction of hydrocarbons is accomplished by activated charcoals in the EVAP canister.
The fuel vapor in the sealed fuel tank is led into the EVAP canister which contains activated carbon and the
vapor is saved there when the engine is not operating or when refueling to the fuel tank.
I
The vapor in the EVAP canister is purged by the air through the purge line to the intake manifold when the
engine is operating. EVAP canister purge volume control solenoid valve is controlled by ECM. When the
engine operates, the flow rate of vapor controlled by EVAP canister purge volume control solenoid valve is
proportionally regulated as the air flow increases. J
EVAP canister purge volume control solenoid valve also shuts off the vapor purge line during decelerating.

Revision: October 2008 EC-495 2009 Frontier


EVAPORATIVE EMISSION SYSTEM
< FUNCTION DIAGNOSIS > [VQ40DE]
EVAPORATIVE EMISSION LINE DRAWING

PBIB2528E

Revision: October 2008 EC-496 2009 Frontier


EVAPORATIVE EMISSION SYSTEM
< FUNCTION DIAGNOSIS > [VQ40DE]

EC

L
ALBIA0513ZZ

1. EVAP vapor purge line 2. EVAP canister vent control valve 3. EVAP control system pressure sen- M
(view with bed removed) sor
4. Drain filter 5. EVAP canister
:Vehicle front N
:Previous page

Revision: October 2008 EC-497 2009 Frontier


INTAKE VALVE TIMING CONTROL
< FUNCTION DIAGNOSIS > [VQ40DE]
INTAKE VALVE TIMING CONTROL
Description INFOID:0000000004053716

SYSTEM DESCRIPTION

Sensor Input signal to ECM ECM function Actuator


Crankshaft position sensor (POS)
Engine speed and piston position
Camshaft position sensor (PHASE) Intake valve Intake valve timing control
Engine coolant temperature sensor Engine coolant temperature timing control solenoid valve

Wheel sensor Vehicle speed*


*: This signal is sent to the ECM via the CAN communication line

PBIB3279E

This mechanism hydraulically controls cam phases continuously with the fixed operating angle of the intake
valve.
The ECM receives signals such as crankshaft position, camshaft position, engine speed, and engine coolant
temperature. Then, the ECM sends ON/OFF pulse duty signals to the intake valve timing control solenoid
valve depending on driving status. This makes it possible to control the shut/open timing of the intake valve to
increase engine torque in low/mid speed range and output in high-speed range.

Revision: October 2008 EC-498 2009 Frontier


VARIABLE INDUCTION AIR SYSTEM
< FUNCTION DIAGNOSIS > [VQ40DE]
VARIABLE INDUCTION AIR SYSTEM
A
Description INFOID:0000000004053717

SYSTEM DESCRIPTION EC

Sensor Input Signal to ECM ECM function Actuator


Crankshaft position sensor (POS) C
Engine speed*
Camshaft position sensor (PHASE)
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature D
VIAS control VIAS control solenoid valve
Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position
E
Battery Battery voltage*
*: ECM determines the start signal status by the signals of engine speed and battery voltage.
F

PBIB1822E
K
When the engine is running at medium speed, the ECM sends the ON signal to the VIAS control solenoid
valve. This signal introduces the intake manifold vacuum into the power valve actuator and therefore closes
the power valve.
Under this condition, the effective intake manifold length is equivalent to the total length of passage A and pas- L
sage B. This long intake manifold provides increased amount of intake air, which results in improved suction
efficiency and higher torque.
When engine is running at low or high speed, the ECM sends the OFF signal to the VIAS control solenoid M
valve and the power valve is opened.
Under this condition, the effective intake manifold length is equivalent to the length of passage B. This short-
ened intake manifold length results in enhanced engine output due to reduced suction resistance under high
speeds. N

COMPONENT DESCRIPTION
Power Valve O

Revision: October 2008 EC-499 2009 Frontier


VARIABLE INDUCTION AIR SYSTEM
< FUNCTION DIAGNOSIS > [VQ40DE]
The power valve is installed in intake manifold collector and used to
control the suction passage of the variable induction air control sys-
tem. It is set in the fully closed or fully opened position by the power
valve actuator operated by the vacuum saved in the surge tank. The
vacuum in the surge tank is controlled by the VIAS control solenoid
valve.

BBIA0569E

VIAS Control Solenoid Valve


The VIAS control solenoid valve cuts the intake manifold vacuum
signal for power valve control. It responds to ON/OFF signals from
the ECM. When the solenoid is off, the vacuum signal from the
intake manifold is cut. When the ECM sends an ON signal the coil
pulls the plunger downward and feeds the vacuum signal to the
power valve actuator.

BBIA0569E

Revision: October 2008 EC-500 2009 Frontier


VARIABLE INDUCTION AIR SYSTEM
< FUNCTION DIAGNOSIS > [VQ40DE]
Vacuum Hose Drawing INFOID:0000000004053718

EC

PBIB2529E

Refer to EC-478, "System Diagram" for Vacuum Control System. P

Revision: October 2008 EC-501 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [VQ40DE]
ON BOARD DIAGNOSTIC (OBD) SYSTEM
Introduction INFOID:0000000004053719

The ECM has an on board diagnostic system, which detects malfunctions related to engine sensors or actua-
tors. The ECM also records various emission-related diagnostic information including:

Emission-related diagnostic information SAE Mode


Diagnostic Trouble Code (DTC) Service $03 of SAE J1979
Freeze Frame data Service $02 of SAE J1979
System Readiness Test (SRT) code Service $01 of SAE J1979
1st Trip Diagnostic Trouble Code (1st Trip DTC) Service $07 of SAE J1979
1st Trip Freeze Frame data
Test values and Test limits Service $06 of SAE J1979
Calibration ID Service $09 of SAE J1979
The above information can be checked using procedures listed in the table below.
×: Applicable —: Not applicable
Freeze Frame 1st trip Freeze
DTC 1st trip DTC SRT code SRT status Test value
data Frame data
CONSULT-III × × × × × × —
GST × × × — × × ×
ECM × ×* — — — × —

*: When DTC and 1st trip DTC simultaneously appear on the display, they cannot be clearly distinguished from each other.
The malfunction indicator lamp (MIL) on the instrument panel illuminates when the same malfunction is
detected in two consecutive trips (Two trip detection logic), or when the ECM enters fail-safe mode. (Refer to
EC-912.)
Two Trip Detection Logic INFOID:0000000004053720

When a malfunction is detected for the first time, 1st trip DTC and 1st trip Freeze Frame data are saved in the
ECM memory. The MIL will not illuminate at this stage. <1st trip>
If the same malfunction is detected again during the next drive, the DTC and Freeze Frame data are saved in
the ECM memory, and the MIL illuminates. The MIL illuminates at the same time when the DTC is saved.
<2nd trip> The “trip” in the “Two Trip Detection Logic” means a driving mode in which self-diagnosis is per-
formed during vehicle operation. Specific on board diagnostic items will cause the ECM to illuminate or blink
the MIL, and save DTC and Freeze Frame data, even in the 1st trip, as shown below.
×: Applicable —: Not applicable

MIL DTC 1st trip DTC


1st trip 2nd trip 2nd trip
Items 1st trip 2nd trip 1st trip
Illuminat- Illuminat- display-
Blinking Blinking displaying displaying displaying
ed ed ing

Misfire (Possible three way catalyst


damage) — DTC: P0300 - P0306 is × — — — — — × —
being detected
Misfire (Possible three way catalyst
damage) — DTC: P0300 - P0306 is — — × — — × — —
being detected
One trip detection diagnoses (Re-
— × — — × — — —
fer to EC-915.)
Except above — — — × — × × —
When there is an open circuit on MIL circuit, the ECM cannot warn the driver by illuminated MIL when there is
malfunction on engine control system.

Revision: October 2008 EC-502 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [VQ40DE]
Therefore, when electrical controlled throttle and part of ECM related diagnoses are continuously detected as
NG for 5 trips, ECM warns the driver that engine control system malfunctions and MIL circuit is open by means A
of operating fail-safe function.
The fail-safe function also operates when above diagnoses except MIL circuit are detected and demands the
driver to repair the malfunction.
EC
Engine operating condition in fail-safe mode Engine speed will not rise more than 2,500 rpm due to the fuel cut

Emission-related Diagnostic Information INFOID:0000000004053721 C

DTC AND 1ST TRIP DTC


The 1st trip DTC (whose number is the same as the DTC number) is displayed for the latest self-diagnostic D
result obtained. If the ECM memory was cleared previously, and the 1st trip DTC did not reoccur, the 1st trip
DTC will not be displayed.
If a malfunction is detected during the 1st trip, the 1st trip DTC is saved in the ECM memory. The MIL will not
E
illuminate (two trip detection logic). If the same malfunction is not detected in the 2nd trip (meeting the required
driving pattern), the 1st trip DTC is cleared from the ECM memory. If the same malfunction is detected in the
2nd trip, both the 1st trip DTC and DTC are saved in the ECM memory and the MIL illuminates. In other words,
the DTC is saved in the ECM memory and the MIL illuminates when the same malfunction occurs in two con- F
secutive trips. If a 1st trip DTC is saved and a non-diagnostic operation is performed between the 1st and 2nd
trips, only the 1st trip DTC will continue to be saved. For malfunctions that blink or illuminate the MIL during
the 1st trip, the DTC and 1st trip DTC are saved in the ECM memory.
G
Procedures for clearing the DTC and the 1st trip DTC from the ECM memory are described in "HOW TO
ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION".
For malfunctions in which 1st trip DTCs are displayed, refer to "EMISSION-RELATED DIAGNOSTIC INFOR-
MATION ITEMS". These items are required by legal regulations to continuously monitor the system/compo- H
nent. In addition, the items monitored non-continuously are also displayed on CONSULT-III.
1st trip DTC is specified in Service $07 of SAE J1979. 1st trip DTC detection occurs without lighting up the MIL
and therefore does not warn the driver of a malfunction. However, 1st trip DTC detection will not prevent the I
vehicle from being tested, for example during Inspection/Maintenance (I/M) tests.
When a 1st trip DTC is detected, check, print out or write down and erase (1st trip) DTC and Freeze Frame
data as specified in Work Flow procedure Step 2, refer to EC-464, "Trouble Diagnosis Introduction". Then per-
form DTC Confirmation Procedure or Overall Function Check to try to duplicate the malfunction. If the mal- J
function is duplicated, the item requires repair.
How to Read DTC and 1st Trip DTC
DTC and 1st trip DTC can be read by the following methods. K
With CONSULT-III
With GST
CONSULT-III or GST (Generic Scan Tool) Examples: P0340, P0850, P1148, etc. L
These DTCs are prescribed by SAE J2012.
(CONSULT-III also displays the malfunctioning component or system.)
No Tools M
The number of blinks of the MIL in the Diagnostic Test Mode II (Self-Diagnostic Results) indicates the DTC.
Example: 0340, 0850, 1148, etc.
These DTCs are controlled by NISSAN.
• 1st trip DTC No. is the same as DTC No. N
• Output of a DTC indicates a malfunction. However, GST and the Diagnostic Test Mode II do not indi-
cate whether the malfunction is still occurring or has occurred in the past and has returned to nor-
mal. CONSULT-III can identify malfunction status as shown below. Therefore, using CONSULT-III (if O
available) is recommended.
DTC or 1st trip DTC of a malfunction is displayed in SELF-DIAGNOSTIC RESULTS mode of CONSULT-III.
Time data indicates how many times the vehicle was driven after the last detection of a DTC.
If the DTC is being detected currently, the time data will be [0]. P
If a 1st trip DTC is saved in the ECM, the time data will be [1t].
FREEZE FRAME DATA AND 1ST TRIP FREEZE FRAME DATA
The ECM records the driving conditions such as fuel system status, calculated load value, engine coolant tem-
perature, short term fuel trim, long term fuel trim, engine speed, vehicle speed, absolute throttle position, base
fuel schedule and intake air temperature at the moment a malfunction is detected.

Revision: October 2008 EC-503 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [VQ40DE]
Data which are saved in the ECM memory, along with the 1st trip DTC, are called 1st trip freeze frame data.
The data, saved together with the DTC data, are called freeze frame data and displayed on CONSULT-III or
GST. The 1st trip freeze frame data can only be displayed on the CONSULT-III screen, not on the GST. For
details, see EC-523, "CONSULT-III Function (ENGINE)".
Only one set of freeze frame data (either 1st trip freeze frame data or freeze frame data) can be saved in the
ECM. 1st trip freeze frame data is saved in the ECM memory along with the 1st trip DTC. There is no priority
for 1st trip freeze frame data and it is updated each time a different 1st trip DTC is detected. However, once
freeze frame data (2nd trip detection/MIL on) is saved in the ECM memory, 1st trip freeze frame data is no
longer saved. Remember, only one set of freeze frame data can be saved in the ECM. The ECM has the fol-
lowing priorities to update the data.

Priority Items
Freeze frame data Misfire — DTC: P0300 - P0306
1
Fuel Injection System Function — DTC: P0171, P0172, P0174, P0175
2 Except the above items (Includes A/T related items)
3 1st trip freeze frame data
For example, the EGR malfunction (Priority: 2) was detected and the freeze frame data was saved in the 2nd
trip. After that when the misfire (Priority: 1) is detected in another trip, the freeze frame data will be updated
from the EGR malfunction to the misfire. The 1st trip freeze frame data is updated each time a different mal-
function is detected. There is no priority for 1st trip freeze frame data. However, once freeze frame data is
saved in the ECM memory, 1st trip freeze data is no longer saved (because only one freeze frame data or 1st
trip freeze frame data can be saved in the ECM). If freeze frame data is saved in the ECM memory and freeze
frame data with the same priority occurs later, the first (original) freeze frame data remains unchanged in the
ECM memory.
Both 1st trip freeze frame data and freeze frame data (along with the DTCs) are cleared when the ECM mem-
ory is erased. Procedures for clearing the ECM memory are described in "HOW TO ERASE EMISSION-
RELATED DIAGNOSTIC INFORMATION".
SYSTEM READINESS TEST (SRT) CODE
System Readiness Test (SRT) code is specified in Service $01 of SAE J1979.
As part of an enhanced emissions test for Inspection & Maintenance (I/M), certain states require the status of
SRT be used to indicate whether the ECM has completed self-diagnosis of major emission systems and com-
ponents. Completion must be verified in order for the emissions inspection to proceed.
If a vehicle is rejected for a State emissions inspection due to one or more SRT items indicating “INCMP”, use
the information in this Service Manual to set the SRT to “CMPLT”.
In most cases the ECM will automatically complete its self-diagnosis cycle during normal usage, and the SRT
status will indicate “CMPLT” for each application system. Once set as “CMPLT”, the SRT status remains
“CMPLT” until the self-diagnosis memory is erased.
Occasionally, certain portions of the self-diagnostic test may not be completed as a result of the customer's
normal driving pattern; the SRT will indicate “INCMP” for these items.
NOTE:
The SRT will also indicate “INCMP” if the self-diagnosis memory is erased for any reason or if the ECM mem-
ory power supply is interrupted for several hours.
If, during the state emissions inspection, the SRT indicates “CMPLT” for all test items, the inspector will con-
tinue with the emissions test. However, if the SRT indicates “INCMP” for one or more of the SRT items the
vehicle is returned to the customer untested.
NOTE:
If MIL is ON during the state emissions inspection, the vehicle is also returned to the customer untested even
though the SRT indicates “CMPLT” for all test items. Therefore, it is important to check SRT (“CMPLT”) and
DTC (No DTCs) before the inspection.
SRT Item
The table below shows required self-diagnostic items to set the SRT to “CMPLT”.

SRT item Perfor-


(CONSULT-III indica- mance Pri- Required self-diagnostic items to set the SRT to “CMPLT” Corresponding DTC No.
tion) ority*1
CATALYST 2 Three way catalyst function P0420, P0430

Revision: October 2008 EC-504 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [VQ40DE]
SRT item Perfor-
(CONSULT-III indica- mance Pri- Required self-diagnostic items to set the SRT to “CMPLT” Corresponding DTC No. A
tion) ority*1
2 EVAP control system purge flow monitoring P0441
EVAP SYSTEM 1 EVAP control system P0442 EC
2 EVAP control system P0456
Air fuel ratio (A/F) sensor 1 P0133, P0153
C
Heated oxygen sensor 2 P0137, P0157
HO2S 1
Heated oxygen sensor 2 P0138, P0158
Heated oxygen sensor 2 P0139, P0159 D
*1: If completion of several SRTs is required, perform driving patterns (DTC confirmation procedure), one by one based on the priority
for models with CONSULT-III.
E
SRT Set Timing
SRT is set as “CMPLT” after self-diagnosis has been performed one or more times. Completion of SRT is
done regardless of whether the result is OK or NG. The set timing is different between OK and NG results and
is shown in the table below. F

Example
Self-diagnosis result Ignition cycle G
Diagnosis
← ON → OFF ← ON → OFF ← ON → OFF ← ON →
All OK Case 1 P0400 OK (1) — (1) OK (2) — (2)
P0402 OK (1) — (1) — (1) OK (2) H
P1402 OK (1) OK (2) — (2) — (2)
SRT of EGR “CMPLT” “CMPLT” “CMPLT” “CMPLT”
I
Case 2 P0400 OK (1) — (1) — (1) — (1)
P0402 — (0) — (0) OK (1) — (1)
P1402 OK (1) OK (2) — (2) — (2) J
SRT of EGR “INCMP” “INCMP” “CMPLT” “CMPLT”
NG exists Case 3 P0400 OK OK — —
K
P0402 — — — —
NG
P1402 NG — NG (Consecutive
L
NG)
(1st trip) DTC
1st trip DTC — 1st trip DTC
DTC (= MIL ON)
M
SRT of EGR “INCMP” “INCMP” “INCMP” “CMPLT”
OK: Self-diagnosis is carried out and the result is OK.
NG: Self-diagnosis is carried out and the result is NG.
N
—: Self-diagnosis is not carried out.
When all SRT related self-diagnoses show OK results in a single cycle (Ignition OFF-ON-OFF), the SRT will
indicate “CMPLT”. → Case 1 above
When all SRT related self-diagnoses show OK results through several different cycles, the SRT will indicate O
“CMPLT” at the time the respective self-diagnoses have at least one OK result. → Case 2 above
If one or more SRT related self-diagnoses show NG results in 2 consecutive cycles, the SRT will also indicate
“CMPLT”. → Case 3 above P
The table above shows that the minimum number of cycles for setting SRT as “INCMP” is the number one (1)
for each self-diagnosis (Case 1 & 2) or the number two (2) for one of self-diagnoses (Case 3). However, in
preparation for the state emissions inspection, it is unnecessary for each self-diagnosis to be executed twice
(Case 3) for the following reasons:
• The SRT will indicate “CMPLT” at the time the respective self-diagnoses have one (1) OK result.
• The emissions inspection requires “CMPLT” of the SRT only with OK self-diagnosis results.

Revision: October 2008 EC-505 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [VQ40DE]
• During SRT driving pattern, the 1st trip DTC (NG) is detected prior to “CMPLT” of SRT, the self-diagnosis
memory must be erased from the ECM after repair.
• If the 1st trip DTC is erased, all the SRT will indicate “INCMP”.
NOTE:
SRT can be set as “CMPLT” together with the DTC(s). Therefore, DTC check must always be carried out
prior to the state emission inspection even though the SRT indicates “CMPLT”.
SRT Service Procedure
If a vehicle has failed the state emissions inspection due to one or more SRT items indicating “INCMP”, review
the flowchart diagnostic sequence on the next page.

PBIB2320E

*1 "How to Read DTC and 1st Trip DTC" *2 "How to Display SRT Status" *3 "How to Set SRT Code"

How to Display SRT Status


WITH CONSULT-III
Selecting “SRT STATUS” in “DTC & SRT CONFIRMATION” mode with CONSULT-III.
For items whose SRT codes are set, “CMPLT” is displayed on the CONSULT-III screen; for items whose SRT
codes are not set, “INCMP” is displayed.
NOTE:
Though displayed on the CONSULT-III screen, “HO2S HTR” is not SRT item.

Revision: October 2008 EC-506 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [VQ40DE]
WITH GST
Selecting Service $01 with GST (Generic Scan Tool) A

NO TOOLS
A SRT code itself cannot be displayed ,however SRT status can. EC
1. Turn ignition switch ON and wait 20 seconds.
2. SRT status is indicated as shown below.
• When all SRT codes are set, MIL illuminates continuously. C
• When any SRT codes are not set, MIL will brink periodically for 10 seconds.

JMBIA1515GB

How to Set SRT Code I


To set all SRT codes, self-diagnosis for the items indicated above must be performed one or more times. Each
diagnosis may require a long period of actual driving under various conditions.
WITH CONSULT-III J
Perform corresponding DTC Confirmation Procedure one by one based on Performance Priority in the table
on "SRT Item".
WITHOUT CONSULT-III K
The most efficient driving pattern in which SRT codes can be properly set is explained on the next page. The
driving pattern should be performed one or more times to set all SRT codes.
L

Revision: October 2008 EC-507 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [VQ40DE]
Driving Pattern

PBIB3622E

• The time required for each diagnosis varies with road surface conditions, weather, altitude, individual driving
habits, etc.
Zone A refers to the range where the time, required for the diagnosis under normal conditions*, is the short-
est.
Zone B refers to the range where the diagnosis can still be performed if the diagnosis is not completed within
zone A.
*: Normal conditions refer to the following:

Revision: October 2008 EC-508 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [VQ40DE]
• Sea level
• Flat road A
• Ambient air temperature: 20 - 30°C (68 - 86°F)
• Diagnosis is performed as quickly as possible under normal conditions.
Under different conditions [For example: ambient air temperature other than 20 - 30°C (68 - 86°F)], diagno-
EC
sis may also be performed.
Pattern 1:
• The engine is started at the engine coolant temperature of −10 to 35°C (14 to 95°F)
(where the voltage between the ECM terminal 73 and ground is 3.0 - 4.3V). C
• The engine must be operated at idle speed until the engine coolant temperature is greater than 70°C
(158°F) (where the voltage between the ECM terminal 73 and ground is lower than 1.4V).
• The engine is started at the fuel tank temperature of warmer than 0°C (32°F) (where the voltage D
between the ECM terminal 107 and ground is less than 4.1V).
Pattern 2:
• When steady-state driving is performed again even after it is interrupted, each diagnosis can be conducted.
In this case, the time required for diagnosis may be extended. E
Pattern 3:
• Operate vehicle following the driving pattern shown in the figure.
• Replace the accelerator pedal during decelerating vehicle speed F
from 90km/h (56MPH) to 0km/h (0MPH).
Pattern 4:
• The accelerator pedal must be held very steady during steady-
state driving. G
• If the accelerator pedal is moved, the test must be conducted all
over again.
*1: Depress the accelerator pedal until vehicle speed is 90 km/h (56 H
MPH), then release the accelerator pedal and keep it released for
more than 10 seconds. Depress the accelerator pedal until vehicle
PBIB2244E
speed is 90 km/h (56 MPH) again.
*2: Checking the vehicle speed with GST is advised. I

Suggested Transmission Gear Position for A/T Models


Set the selector lever in the D position with the overdrive switch turned ON. J
Suggested Upshift Speeds for M/T Models
Shown below are suggested vehicle speeds vehicle speeds for shifting into a higher gear. These suggestions
relate to fuel economy and vehicle performance. Actual upshift speeds will vary according to road conditions, K
the weather and individual driving habits.

For quick acceleration in low altitude


For normal acceleration in altitude areas
areas and high altitude areas
L
[less than 1,219 m (4,000 ft)]:
[over 1,219 m (4,000 ft)]:
Gear change ACCEL shift point km/h (MPH) CRUISE shift point km/h (MPH) km/h (MPH)
M
1st to 2nd 21 (13) 17 (11) 24 (15)
2nd to 3rd 38 (24) 27 (17) 40 (25)
3rd to 4th 53 (33) 40 (25) 64 (40) N
4th to 5th 69 (43) 51 (32) 72 (45)
6th 77 (48) 72 (45) 80 (50)
Suggested Maximum Speed in Each Gear O
Downshift to a lower gear if the engine is not running smoothly, or if you need to accelerate.
Do not exceed the maximum suggested speed (shown below) in any gear. For level road driving, use the high-
est gear suggested for that speed. Always observe posted speed limits and drive according to the road condi- P
tions to ensure sage operation. Do not over-rev the engine when shifting to a lower gear as it may cause
engine damage or loss of vehicle control.

Gear km/h (MPH)


1st 56 (35)
2nd 96 (60)

Revision: October 2008 EC-509 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [VQ40DE]
Gear km/h (MPH)
3rd 136 (85)
4th —
5th —
6th —

TEST VALUE AND TEST LIMIT


The following is the information specified in Service $06 of SAE J1979.
The test value is a parameter used to determine whether a system/circuit diagnostic test is OK or NG while
being monitored by the ECM during self-diagnosis. The test limit is a reference value which is specified as the
maximum or minimum value and is compared with the test value being monitored.
These data (test value and test limit) are specified by On Board Monitor ID(OBDMID), Test ID (TID), Unit and
Scaling ID and can be displayed on the GST screen.
The items of the test value and test limit will be displayed with GST screen which items are provided by the
ECM. (e.g., if the bank 2 is not applied on this vehicle, only the items of the bank 1 is displayed)

Test value and


Test limit
OBD- (GST display)
Item Self-diagnostic test item DTC Description
MID Unit and
TID Scaling
ID
Minimum sensor output voltage
P0131 83H 0BH
for test cycle
Maximum sensor output voltage
P0131 84H 0BH
for test cycle
Minimum sensor output voltage
P0130 85H 0BH
for test cycle
Maximum sensor output voltage
P0130 86H 0BH
for test cycle

Air fuel ratio (A/F) sensor 1 Response rate: Response ratio


01H P0133 87H 04H
(Bank 1) (Lean to Rich)
Response rate: Response ratio
P0133 88H 04H
(Rich to Lean)
P2A00 89H 84H The amount of shift in air fuel ratio
P2A00 8AH 84H The amount of shift in air fuel ratio
Difference in sensor output volt-
P0130 8BH 0BH
age
HO2S
Response gain at the limited fre-
P0133 8CH 83H
quency
Minimum sensor output voltage
P0138 07H 0CH
for test cycle
Maximum sensor output voltage
Heated oxygen sensor 2 P0137 08H 0CH
02H for test cycle
(Bank 1)
P0138 80H 0CH Sensor output voltage
Difference in sensor output volt-
P0139 81H 0CH
age
Minimum sensor output voltage
P0143 07H 0CH
for test cycle
Maximum sensor output voltage
Heated oxygen sensor 3 P0144 08H 0CH
03H for test cycle
(Bank 1)
P0146 80H 0CH Sensor output voltage
Difference in sensor output volt-
P0145 81H 0CH
age

Revision: October 2008 EC-510 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [VQ40DE]
Test value and
Test limit A
OBD- (GST display)
Item Self-diagnostic test item DTC Description
MID Unit and
TID Scaling EC
ID
Minimum sensor output voltage
P0151 83H 0BH
for test cycle
C
Maximum sensor output voltage
P0151 84H 0BH
for test cycle
Minimum sensor output voltage D
P0150 85H 0BH
for test cycle
Maximum sensor output voltage
P0150 86H 0BH
for test cycle
E
Air fuel ratio (A/F) sensor 1 Response rate: Response ratio
05H P0153 87H 04H
(Bank 2) (Lean to Rich)
Response rate: Response ratio
P0153 88H 04H
(Rich to Lean)
F
P2A03 89H 84H The amount of shift in air fuel ratio
P2A03 8AH 84H The amount of shift in air fuel ratio
G
Difference in sensor output volt-
P0150 8BH 0BH
age
HO2S
Response gain at the limited fre- H
P0153 8CH 83H
quency
Minimum sensor output voltage
P0158 07H 0CH
for test cycle
I
Maximum sensor output voltage
Heated oxygen sensor 2 P0157 08H 0CH
06H for test cycle
(Bank 2)
P0158 80H 0CH Sensor output voltage J
Difference in sensor output volt-
P0159 81H 0CH
age
Minimum sensor output voltage K
P0163 07H 0CH
for test cycle
Maximum sensor output voltage
Heated oxygen sensor 3 P0164 08H 0CH
07H for test cycle
(Bank2) L
P0166 80H 0CH Sensor output voltage
Difference in sensor output volt-
P0165 81H 0CH
age M
P0420 80H 01H O2 storage index
Switching time lag engine exhaust
P0420 82H 01H
index value N
Three way catalyst function
21H Difference in 3rd O2 sensor out-
(Bank1) P2423 83H 0CH
put voltage

P2423 84H 84H


O2 storage index in HC trap cata- O
CATA- lyst
LYST P0430 80H 01H O2 storage index
Switching time lag engine exhaust P
P0430 82H 01H
index value
Three way catalyst function
22H Difference in 3rd O2 sensor out-
(Bank2) P2424 83H 0CH
put voltage
O2 storage index in HC trap cata-
P2424 84H 84H
lyst

Revision: October 2008 EC-511 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [VQ40DE]
Test value and
Test limit
OBD- (GST display)
Item Self-diagnostic test item DTC Description
MID Unit and
TID Scaling
ID
Low Flow Faults: EGR temp
P0400 80H 96H
change rate (short term)
Low Flow Faults: EGR temp
P0400 81H 96H
change rate (long term)
EGR Low Flow Faults: Difference be-
31H EGR function
SYSTEM P0400 82H 96H tween max EGR temp and EGR
temp under idling condition
P0400 83H 96H Low Flow Faults: Max EGR temp
High Flow Faults: EGR temp in-
P1402 84H 96H
crease rate
Difference in pressure sensor out-
EVAP control system leak
39H P0455 80H 0CH put voltage before and after pull
(Cap Off)
down
EVAP control system leak Leak area index (for more than
3BH P0442 80H 05H
(Small leak) 0.04inch)
EVAP Leak area index (for more than
P0456 80H 05H
SYSTEM EVAP control system 0.02inch)
3CH
(Very small leak) Maximum internal pressure of
P0456 81H FDH
EVAP system during monitoring
Difference in pressure sensor out-
3DH Purge flow system P0441 83H 0CH put voltage before and after vent
control value close
A/F sensor 1 heater Low Input:P0031 Converted value of Heater electric
41H 81H 0BH
(Bank 1) High Input:P0032 current to voltage
Heated oxygen sensor 2 heat- Low Input:P0037 Converted value of Heater electric
42H 80H 0CH
er (Bank 1) High Input:P0038 current to voltage
Heated oxygen sensor 3 heat- Converted value of Heater electric
O2 SEN- 43H P0043 80H 0CH
er (Bank 1) current to voltage
SOR
HEATER A/F sensor 1 heater Low Input:P0051 Converted value of Heater electric
45H 81H 0BH
(Bank 2) High Input:P0052 current to voltage
Heated oxygen sensor 2 heat- Low Input:P0057 Converted value of Heater electric
46H 80H 0CH
er (Bank 2) High Input:P0058 current to voltage
Heated oxygen sensor 3 heat- Converted value of Heater electric
47H P0063 80H 0CH
er (Bank 2) current to voltage
Secondary Air Injection System
P0411 80H 01H
Incorrect Flow Detected
Bank1: P0491 Secondary Air Injection System
81H 01H
Bank2: P0492 Insufficient Flow
Secondary Air Injection System
P2445 82H 01H
Pump Stuck Off
SEC-
Secondary Air Injection System
OND- 71H Secondary Air system P2448 83H 01H
High Airflow
ARY AIR
Bank1: P2440 Secondary Air Injection System
84H 01H
Bank2: P2442 Switching Valve Stuck Open
Secondary Air Injection System
P2440 85H 01H
Switching Valve Stuck Open
Secondary Air Injection System
P2444 86H 01H
Pump Stuck On

Revision: October 2008 EC-512 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [VQ40DE]
Test value and
Test limit A
OBD- (GST display)
Item Self-diagnostic test item DTC Description
MID Unit and
TID Scaling EC
ID
P0171 or P0172 80H 2FH Long term fuel trim
Fuel injection system function
81H The number of lambda control C
(Bank 1) P0171 or P0172 81H 24H
FUEL clamped
SYSTEM P0174 or P0175 80H 2FH Long term fuel trim
Fuel injection system function
82H The number of lambda control D
(Bank 2) P0174 or P0175 81H 24H
clamped
Misfiring counter at 1000 revolu-
P0301 80H 24H
tion of the first cylinder E
Misfiring counter at 1000 revolu-
P0302 81H 24H
tion of the second cylinder
Misfiring counter at 1000 revolu- F
P0303 82H 24H
tion of the third cylinder
Misfiring counter at 1000 revolu-
P0304 83H 24H
tion of the fourth cylinder
G
Misfiring counter at 1000 revolu-
P0305 84H 24H
tion of the fifth cylinder
Misfiring counter at 1000 revolu- H
P0306 85H 24H
tion of the sixth cylinder
Misfiring counter at 1000 revolu-
P0307 86H 24H
tion of the seventh cylinder
I
Misfiring counter at 1000 revolu-
P0308 87H 24H
tion of the eighth cylinder
Misfiring counter at 1000 revolu- J
P0300 88H 24H
tion of the multiple cylinders
Misfiring counter at 200 revolution
P0301 89H 24H
of the first cylinder
MISFIRE A1H Multiple Cylinder Misfire K
Misfiring counter at 200 revolution
P0302 8AH 24H
of the second cylinder
Misfiring counter at 200 revolution
P0303 8BH 24H L
of the third cylinder
Misfiring counter at 200 revolution
P0304 8CH 24H
of the fourth cylinder
M
Misfiring counter at 200 revolution
P0305 8DH 24H
of the fifth cylinder
Misfiring counter at 200 revolution
P0306 8EH 24H N
of the sixth cylinder
Misfiring counter at 200 revolution
P0307 8FH 24H
of the seventh cylinder
O
Misfiring counter at 200 revolution
P0308 90H 24H
of the eighth cylinder
Misfiring counter at 1000 revolu-
P0300 91H 24H P
tion of the single cylinder
Misfiring counter at 200 revolution
P0300 92H 24H
of the single cylinder
Misfiring counter at 200 revolution
P0300 93H 24H
of the multiple cylinders

Revision: October 2008 EC-513 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [VQ40DE]
Test value and
Test limit
OBD- (GST display)
Item Self-diagnostic test item DTC Description
MID Unit and
TID Scaling
ID
EWMA (Exponential Weighted
P0301 0BH 24H Moving Average) misfire counts
A2H No.1 Cylinder Misfire for last 10 driving cycles
Misfire counts for last/current driv-
P0301 0CH 24H
ing cycles
EWMA (Exponential Weighted
P0302 0BH 24H Moving Average) misfire counts
A3H No.2 Cylinder Misfire for last 10 driving cycles
Misfire counts for last/current driv-
P0302 0CH 24H
ing cycles
EWMA (Exponential Weighted
P0303 0BH 24H Moving Average) misfire counts
A4H No.3 Cylinder Misfire for last 10 driving cycles
Misfire counts for last/current driv-
P0303 0CH 24H
ing cycles
EWMA (Exponential Weighted
P0304 0BH 24H Moving Average) misfire counts
A5H No.4 Cylinder Misfire for last 10 driving cycles
Misfire counts for last/current driv-
P0304 0CH 24H
ing cycles
MISFIRE
EWMA (Exponential Weighted
P0305 0BH 24H Moving Average) misfire counts
A6H No.5 Cylinder Misfire for last 10 driving cycles
Misfire counts for last/current driv-
P0305 0CH 24H
ing cycles
EWMA (Exponential Weighted
P0306 0BH 24H Moving Average) misfire counts
A7H No.6 Cylinder Misfire for last 10 driving cycles
Misfire counts for last/current driv-
P0306 0CH 24H
ing cycles
EWMA (Exponential Weighted
P0307 0BH 24H Moving Average) misfire counts
A8H No.7 Cylinder Misfire for last 10 driving cycles
Misfire counts for last/current driv-
P0307 0CH 24H
ing cycles
EWMA (Exponential Weighted
P0308 0BH 24H Moving Average) misfire counts
A9H No.8 Cylinder Misfire for last 10 driving cycles
Misfire counts for last/current driv-
P0308 0CH 24H
ing cycles

HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION


How to Erase DTC and 1st Trip DTC
With CONSULT-III
NOTE:
• If the ignition switch stays ON after rpair work, be sure to turn ignition OFF once. Wait at least 10 seconds
and then turn it ON (engine stopped) again.
• If the DTC is not for A/T related items (see EC-915, "DTC Index"), skip step 1.
1. Erase DTC in TCM. Refer to TM-148, "OBD-II Diagnostic Trouble Code (DTC)".
2. Select “ENGINE” with CONSULT-III.

Revision: October 2008 EC-514 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [VQ40DE]
3. Select “SELF-DIAG RESULTS”.
4. Touch “ERASE”. (DTC in ECM will be erased.) A
With GST
NOTE:
• If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once. Wait at EC
least 10 seconds and then turn it ON (engine stopped) again.
1. Select Service $04 with GST (Generic Scan Tool).
No Tools C
NOTE:
• If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once.
Wait at least 10 seconds and then turn it ON (engine stopped) again.
1. Erase DTC in ECM. Refer to HOW TO ERASE DIAGNOSTIC TEST MODE II (SELF-DIAGNOSTIC D
RESULTS).
2. Change the diagnostic test mode from Mode II to Mode I by depressing the accelerator pedal.
• If the battery is disconnected, the emission-related diagnostic information will be lost within 24 E
hours.
• The following data are cleared when the ECM memory is erased.
- Diagnostic trouble codes
- 1st trip diagnostic trouble codes F
- Freeze frame data
- 1st trip freeze frame data
- System readiness test (SRT) codes G
- Test values
Actual work procedures are explained using a DTC as an example. Be careful so that not only the DTC, but all
of the data listed above, are cleared from the ECM memory during work procedures. H
Malfunction Indicator Lamp (MIL) INFOID:0000000004053722

DESCRIPTION I
The MIL is located on the instrument panel.
1. The MIL will illuminate when the ignition switch is turned ON
without the engine running. This is a bulb check. J
If the MIL does not illuminate, refer to MWI-17, "WARNING
LAMPS/INDICATOR LAMPS : System Diagram".
2. When the engine is started, the MIL should turn off. K
If the MIL remains on, the on board diagnostic system has
detected an engine system malfunction.
L
SEF217U

ON BOARD DIAGNOSTIC SYSTEM FUNCTION


M
The on board diagnostic system has the following three functions.

Revision: October 2008 EC-515 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [VQ40DE]

Diagnostic Test KEY and ENG. Function Explanation of Function


Mode Status
Mode I Ignition switch in BULB CHECK This function checks the MIL bulb for damage (blown, open
ON position circuit, etc.).
If the MIL does not come on, check MIL circuit.

Engine stopped

Engine running MALFUNCTION When a malfunction is detected twice in two consecutive


WARNING driving cycles (two trip detection logic), the MIL will illumi-
nate to inform the driver that a malfunction has been detect-
ed.
The following malfunctions will illuminate or blink the MIL in
the 1st trip.
• Misfire (Possible three way catalyst damage)
• One trip detection diagnoses
Mode II Ignition switch in SELF-DIAGNOSTIC This function allows DTCs and 1st trip DTCs to be read.
ON position RESULTS

Engine stopped

When there is an open circuit on MIL circuit, the ECM cannot warn the driver by lighting up MIL when there is
malfunction on engine control system.
Therefore, when electrical controlled throttle and part of ECM related diagnoses are continuously detected as
NG for 5 trips, ECM warns the driver that engine control system malfunctions and MIL circuit is open by means
of operating fail-safe function.
The fail-safe function also operates when above diagnoses except MIL circuit are detected and demands the
driver to repair the malfunction.

Engine operating condition in fail-safe mode Engine speed will not rise more than 2,500 rpm due to the fuel cut

MIL Brinking Without DTC


When any SRT codes are not set, MIL may brink without DTC. For the details, refer to EC-915, "DTC Index".
HOW TO SWITCH DIAGNOSTIC TEST MODE
NOTE:
• It is better to count the time accurately with a clock.
• It is impossible to switch the diagnostic mode when an accelerator pedal position sensor circuit has
a malfunction.
• ECM always returns to Diagnostic Test Mode I after the ignition switch is turned OFF.
How to Set Diagnostic Test Mode II (Self-diagnostic Results)
1. Confirm that accelerator pedal is fully released, turn ignition switch ON and wait 3 seconds.
2. Repeat the following procedure quickly five times within 5 seconds.
a. Fully depress the accelerator pedal.
b. Fully release the accelerator pedal.
3. Wait 7 seconds, fully depress the accelerator pedal and keep it depressed for approx. 10 seconds until
the MIL starts blinking.
NOTE:
Do not release the accelerator pedal for 10 seconds if MIL starts blinking during this period. This
blinking is displaying SRT status and is continued for another 10 seconds. For the details, refer to
EC-915, "DTC Index".

Revision: October 2008 EC-516 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [VQ40DE]
4. Fully release the accelerator pedal.
ECM has entered to Diagnostic Test Mode II (Self-diagnostic results). A
NOTE:
Wait until the same DTC (or 1st trip DTC) appears to completely confirm all DTCs.
EC

PBIB0092E

How to Erase Diagnostic Test Mode II (Self-diagnostic Results) E


1. Set ECM in Diagnostic Test Mode II (Self-diagnostic results). Refer to "How to Set Diagnostic Test Mode
II (Self-diagnostic Results)".
2. Fully depress the accelerator pedal and keep it depressed for more than 10 seconds. F
The emission-related diagnostic information has been erased from the backup memory in the ECM.
3. Fully release the accelerator pedal, and confirm the DTC 0000 is displayed.
DIAGNOSTIC TEST MODE I — BULB CHECK G
In this mode, the MIL on the instrument panel should stay ON. If it remains OFF, check the bulb. Refer to
MWI-17, "WARNING LAMPS/INDICATOR LAMPS : System Diagram".
H
DIAGNOSTIC TEST MODE I — MALFUNCTION WARNING

MIL Condition
I
ON When the malfunction is detected.
OFF No malfunction.
This DTC number is clarified in Diagnostic Test Mode II (SELF-DIAGNOSTIC RESULTS) J
DIAGNOSTIC TEST MODE II — SELF-DIAGNOSTIC RESULTS
In this mode, the DTC and 1st trip DTC are indicated by the number of blinks of the MIL as shown below.
The DTC and 1st trip DTC are displayed at the same time. If the MIL does not illuminate in diagnostic test K
mode I (Malfunction warning), all displayed items are 1st trip DTCs. If only one code is displayed when the MIL
illuminates in diagnostic test mode II (SELF-DIAGNOSTIC RESULTS), it is a DTC; if two or more codes are
displayed, they may be either DTCs or 1st trip DTCs. DTC No. is same as that of 1st trip DTC. These uniden- L

Revision: October 2008 EC-517 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [VQ40DE]
tified codes can be identified by using the CONSULT-III or GST. A DTC will be used as an example for how to
read a code.

PBIB3005E

A particular trouble code can be identified by the number of four-digit numeral flashes. The “zero” is indicated
by the number of ten flashes. The “A” is indicated by the number of eleven flash. The length of time the
1,000th-digit numeral flashes on and off is 1.2 seconds consisting of an ON (0.6-seconds) - OFF (0.6-sec-
onds) cycle.
The 100th-digit numeral and lower digit numerals consist of a 0.3-seconds ON and 0.3-seconds OFF cycle.
A change from one digit numeral to another occurs at an interval of 1.0-second OFF. In other words, the later
numeral appears on the display 1.3 seconds after the former numeral has disappeared.
A change from one trouble code to another occurs at an interval of 1.8-seconds OFF.
In this way, all the detected malfunctions are classified by their DTC numbers. The DTC 0000 refers to no mal-
function. (See EC-915, "DTC Index")
How to Erase Diagnostic Test Mode II (Self-diagnostic Results)
The DTC can be erased from the back up memory in the ECM by depressing accelerator pedal. Refer to "How
to Set Diagnostic Test Mode II (Self-diagnostic Results)".
• If the battery is disconnected, the DTC will be lost from the backup memory within 24 hours.
• Be careful not to erase the saved memory before starting trouble diagnoses.
OBD System Operation Chart INFOID:0000000004053723

RELATIONSHIP BETWEEN MIL, 1ST TRIP DTC, DTC, AND DETECTABLE ITEMS
• When a malfunction is detected for the first time, the 1st trip DTC and the 1st trip freeze frame data are
saved in the ECM memory.
• When the same malfunction is detected in two consecutive trips, the DTC and the freeze frame data are
saved in the ECM memory, and the MIL will come on. For details, refer to EC-502, "Two Trip Detection
Logic".
• The MIL will go off after the vehicle is driven 3 times with no malfunction. The drive is counted only when the
recorded driving pattern is met (as saved in the ECM). If another malfunction occurs while counting, the
counter will reset.
• The DTC and the freeze frame data will be saved until the vehicle is driven 40 times (driving pattern A) with-
out the same malfunction recurring (except for Misfire and Fuel Injection System). For Misfire and Fuel Injec-

Revision: October 2008 EC-518 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [VQ40DE]
tion System, the DTC and freeze frame data will be saved until the vehicle is driven 80 times (driving pattern
C) without the same malfunction recurring. The “TIME” in “SELF-DIAGNOSTIC RESULTS” mode of CON- A
SULT-III will count the number of times the vehicle is driven.
• The 1st trip DTC is not displayed when the self-diagnosis results in OK for the 2nd trip.
SUMMARY CHART EC

Items Fuel Injection System Misfire Other


MIL (turns off) 3 (pattern B) 3 (pattern B) 3 (pattern B) C
DTC, Freeze Frame Data (no
80 (pattern C) 80 (pattern C) 40 (pattern A)
display)
1st Trip DTC (clear) 1 (pattern C), *1 1 (pattern C), *1 1 (pattern B) D
1st Trip Freeze Frame Data
*1, *2 *1, *2 1 (pattern B)
(clear)
E
For details about patterns B and C under “Fuel Injection System” and “Misfire”, see "EXPLANATION FOR DRIVING PATTERNS FOR
“MISFIRE <EXHAUST QUALITY DETERIORATION>”, “FUEL INJECTION SYSTEM”".
For details about patterns A and B under Other, see "EXPLANATION FOR DRIVING PATTERNS FOR “MISFIRE <EXHAUST QUAL-
ITY DETERIORATION>”, “FUEL INJECTION SYSTEM”". F
*1: Clear timing is at the moment OK is detected.
*2: Clear timing is when the same malfunction is detected in the 2nd trip.
G
RELATIONSHIP BETWEEN MIL, DTC, 1ST TRIP DTC AND DRIVING PATTERNS FOR “MISFIRE ”
<EXHAUST QUALITY DETERIORATION>, “FUEL INJECTION SYSTEM”
H

Revision: October 2008 EC-519 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [VQ40DE]

JMBIA1417GB

*1: When the same malfunction is de- *2: MIL will turn off after vehicle is driven *3: When the same malfunction is de-
tected in two consecutive trips, MIL 3 times (pattern B) without any mal- tected in two consecutive trips, the
will illuminate. functions. DTC and the freeze frame data will
be saved in ECM.
*4: The DTC and the freeze frame data *5: When a malfunction is detected for *6: The 1st trip DTC and the 1st trip
will not be displayed any longer after the first time, the 1st trip DTC and the freeze frame data will be cleared at
vehicle is driven 80 times (pattern C) 1st trip freeze frame data will be the moment OK is detected.
without the same malfunction. (The saved in ECM.
DTC and the freeze frame data still
remain in ECM.)
*7: When the same malfunction is de- *8: 1st trip DTC will be cleared when ve-
tected in the 2nd trip, the 1st trip hicle is driven once (pattern C) with-
freeze frame data will be cleared. out the same malfunction after DTC
is saved in ECM.

EXPLANATION FOR DRIVING PATTERNS FOR “MISFIRE <EXHAUST QUALITY DETERIORA-


TION>”, “FUEL INJECTION SYSTEM”
<Driving Pattern B>
Driving pattern B means the vehicle operation as par the following:
Revision: October 2008 EC-520 2009 Frontier
ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [VQ40DE]
All components and systems should be monitored at least once by the OBD system.
• The B counter will be cleared when the malfunction is detected once regardless of the driving pattern. A
• The B counter will be counted up when driving pattern B is satisfied without any malfunction.
• The MIL will turn off when the B counter reaches 3. (*2 in “OBD SYSTEM OPERATION CHART”)
<Driving Pattern C> EC
Driving pattern C means operating vehicle as par the following:
The following conditions should be satisfied at the same time:
Engine speed: (Engine speed in the freeze frame data) ±375 rpm C
Calculated load value: (Calculated load value in the freeze frame data) x (1±0.1) [%]
Engine coolant temperature (T) condition:
• When the freeze frame data shows lower than 70°C (158°F), T should be lower than 70°C (158°F).
• When the freeze frame data shows higher than or equal to 70°C (158°F), T should be higher than or equal to D
70°C (158°F).
Example:
If the saved freeze frame data is as par the following: E
Engine speed: 850 rpm, Calculated load value: 30%, Engine coolant temperature: 80°C (176°F)
To be satisfied with driving pattern C, the vehicle should run under the following conditions:
Engine speed: 475 - 1,225 rpm, Calculated load value: 27 - 33%, Engine coolant temperature: more than 70°C
(158°F) F
• The C counter will be cleared when the malfunction is detected regardless of vehicle conditions above.
• The C counter will be counted up when vehicle conditions above are satisfied without the same malfunction.
• The DTC will not be displayed after C counter reaches 80. G
• The 1st trip DTC will be cleared when C counter is counted once without the same malfunction after DTC is
saved in ECM.
RELATIONSHIP BETWEEN MIL, DTC, 1ST TRIP DTC AND DRIVING PATTERNS EXCEPT FOR H
“MISFIRE <EXHAUST QUALITY DETERIORATION>”, “FUEL INJECTION SYSTEM”

Revision: October 2008 EC-521 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [VQ40DE]

JMBIA1418GB

*1: When the same malfunction is de- *2: MIL will turn off after vehicle is driven *3: When the same malfunction is de-
tected in two consecutive trips, MIL 3 times (pattern B) without any mal- tected in two consecutive trips, the
will illuminate. functions. DTC and the freeze frame data will
be saved in ECM.
*4: The DTC and the freeze frame data *5: When a malfunction is detected for *6: 1st trip DTC will be cleared after vehi-
will not be displayed any longer after the first time, the 1st trip DTC and the cle is driven once (pattern B) without
vehicle is driven 40 times (pattern A) 1st trip freeze frame data will be the same malfunction.
without the same malfunction. saved in ECM.
(The DTC and the freeze frame data
still remain in ECM.)
*7: When the same malfunction is de-
tected in the 2nd trip, the 1st trip
freeze frame data will be cleared.

EXPLANATION FOR DRIVING PATTERNS EXCEPT FOR “MISFIRE <EXHAUST QUALITY DETE-
RIORATION>”, “FUEL INJECTION SYSTEM”

Revision: October 2008 EC-522 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [VQ40DE]
<Driving Pattern A>
A

EC

JMBIA1920GB F
• The A counter will be cleared when the malfunction is detected regardless of (1) - (4).
• The A counter will be counted up when (1) - (4) are satisfied without the same malfunction.
• The DTC will not be displayed after the A counter reaches 40.
G
<Driving Pattern B>
Driving pattern B means operating vehicle as par the following:
All components and systems should be monitored at least once by the OBD system.
H
• The B counter will be cleared when the malfunction is detected once regardless of the driving pattern.
• The B counter will be counted up when driving pattern B is satisfied without any malfunctions.
• The MIL will turn off when the B counter reaches 3 (*2 in OBD SYSTEM OPERATION CHART).
I
CONSULT-III Function (ENGINE) INFOID:0000000004053724

FUNCTION J

Diagnostic test mode Function


This mode enables a technician to adjust some devices faster and more accurately by following the in- K
Work support
dications on the CONSULT-III unit.
Self-diagnostic results such as 1st trip DTC, DTCs and 1st trip freeze frame data or freeze frame data
Self-diagnostic results
can be read and erased quickly.*
L
Data monitor Input/Output data in the ECM can be read.
Diagnostic Test Mode in which CONSULT-III drives some actuators apart from the ECMs and also
Active test
shifts some parameters in a specified range.
M
Function test This mode is used to inform customers when the vehicle requires periodic maintenance.
DTC & SRT confirmation The status of system monitoring tests and the self-diagnosis status/results can be confirmed.
ECU part number ECM part number can be read. N
*: The following emission-related diagnostic information is cleared when the ECM memory is erased.
• Diagnostic trouble codes
• 1st trip diagnostic trouble codes O
• Freeze frame data
• 1st trip freeze frame data
• System readiness test (SRT) codes P
• Test values

ENGINE CONTROL COMPONENT PARTS/CONTROL SYSTEMS APPLICATION

Revision: October 2008 EC-523 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [VQ40DE]

DIAGNOSTIC TEST MODE


SELF-DIAGNOSTIC DTC & SRT
RESULTS CONFIRMATION
Item DATA
WORK ACTIVE DTC
FREEZE MONI-
SUPPORT TEST SRT WORK
DTC*1 FRAME TOR
STATUS SUP-
DATA*2
PORT
Crankshaft position sensor (POS) × × ×
Camshaft position sensor (PHASE) × × ×
Mass air flow sensor × ×
Engine coolant temperature sensor × × × ×
Air fuel ratio (A/F) sensor 1 × × × ×
Heated oxygen sensor 2 × × × ×
Wheel sensor × × ×
Accelerator pedal position sensor × ×
ENGINE CONTROL COMPONENT PARTS

Throttle position sensor × × ×


Fuel tank temperature sensor × × ×
EVAP control system pressure sensor × ×
Intake air temperature sensor × × ×
INPUT

Knock sensor ×
Refrigerant pressure sensor ×
Closed throttle position switch (accel-
×
erator pedal position sensor signal)
Air conditioner switch ×
Park/neutral position (PNP) switch × ×
Stop lamp switch × ×
Power steering pressure sensor × ×
Battery voltage ×
Load signal ×
Fuel level sensor × ×
Battery current sensor × ×
ASCD steering switch × ×
ASCD brake switch × ×

Revision: October 2008 EC-524 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [VQ40DE]
DIAGNOSTIC TEST MODE
A
SELF-DIAGNOSTIC DTC & SRT
RESULTS CONFIRMATION
Item DATA
WORK ACTIVE DTC
FREEZE MONI-
SUPPORT TEST SRT WORK EC
DTC*1 FRAME TOR
STATUS SUP-
DATA*2
PORT
Fuel injector × × C
Power transistor (Ignition timing) × ×
Throttle control motor relay × ×
D
ENGINE CONTROL COMPONENT PARTS

Throttle control motor ×


EVAP canister purge volume control
× × × ×
solenoid valve
E
Air conditioner relay ×
Fuel pump relay × × ×
OUTPUT

Cooling fan relay × × × F


Air fuel ratio (A/F) sensor 1 heater × × ×* 3

Heated oxygen sensor 2 heater × × ×*3


G
EVAP canister vent control valve × × × ×
Intake valve timing control solenoid
× × ×
valve H
VIAS control solenoid valve × × ×
Alternator × ×
Calculated load value × × I
X: Applicable
*1: This item includes 1st trip DTCs.
J
*2: This mode includes 1st trip freeze frame data or freeze frame data. The items appear on CONSULT-III screen in freeze frame data
mode only if a 1st trip DTC or DTC is detected. For details, refer to "Freeze Frame Data and 1st Trip Freeze Frame Data".
*3: Always “CMPLT” is displayed.
K
WORK SUPPORT MODE
Work Item
L
WORK ITEM CONDITION USAGE
FUEL PRESSURE RELEASE • FUEL PUMP WILL STOP BY TOUCHING “START” DUR- When releasing fuel pressure from
ING IDLING. fuel line M
CRANK A FEW TIMES AFTER ENGINE STALLS.
IDLE AIR VOL LEARN • THE IDLE AIR VOLUME THAT KEEPS THE ENGINE When learning the idle air volume
WITHIN THE SPECIFIED RANGE IS MEMORIZED IN
N
ECM.
SELF-LEARNING CONT • THE COEFFICIENT OF SELF-LEARNING CONTROL When clearing the coefficient of
MIXTURE RATIO RETURNS TO THE ORIGINAL COEF- self-learning control value
FICIENT. O

Revision: October 2008 EC-525 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [VQ40DE]
WORK ITEM CONDITION USAGE
EVAP SYSTEM CLOSE CLOSE THE EVAP CANISTER VENT CONTROL VALVE IN When detecting EVAP vapor leak
ORDER TO MAKE EVAP SYSTEM CLOSE UNDER THE in the EVAP system
FOLLOWING CONDITIONS.
• IGN SW ON
• ENGINE NOT RUNNING
• AMBIENT TEMPERATURE IS ABOVE 0°C (32°F).
• NO VACUUM AND NO HIGH PRESSURE IN EVAP SYS-
TEM
• FUEL TANK TEMP. IS MORE THAN 0°C (32°F).
• WITHIN 10 MINUTES AFTER STARTING “EVAP SYS-
TEM CLOSE”
• WHEN TRYING TO EXECUTE “EVAP SYSTEM CLOSE”
UNDER THE CONDITION EXCEPT ABOVE, CONSULT-
III WILL DISCONTINUE IT AND DISPLAY APPROPRI-
ATE INSTRUCTION.
NOTE:
WHEN STARTING ENGINE, CONSULT-III MAY DIS-
PLAY “BATTERY VOLTAGE IS LOW. CHARGE BAT-
TERY”, EVEN WHEN USING A CHARGED BATTERY.
VIN REGISTRATION • IN THE MODE, VIN IS REGISTERED IN ECM. When registering VIN in ECM
TARGET IDLE RPM ADJ* • IDLE CONDITION When setting target idle speed
TARGET IGN TIM ADJ* • IDLE CONDITION When adjusting target ignition tim-
ing
*: This function is not necessary in the usual service procedure.

SELF-DIAG RESULTS MODE


Self Diagnostic Item
Regarding items of DTC and 1st trip DTC, refer to EC-915, "DTC Index".
Freeze Frame Data and 1st Trip Freeze Frame Data

Freeze frame data


Description
item*
DIAG TROUBLE
• The engine control component part/control system has a trouble code that is displayed as PXXXX. (Refer
CODE
to EC-915, "DTC Index".)
[PXXXX]
FUEL SYS-B1 • “Fuel injection system status” at the moment a malfunction is detected is displayed.
• One of in the following mode is displayed.
Mode2: Open loop due to detected system malfunction
FUEL SYS-B2 Mode3: Open loop due to driving conditions (power enrichment, deceleration enleanment)
Mode4: Closed loop - using oxygen sensor(s) as feedback for fuel control
Mode5: Open loop - has not yet satisfied condition to go to closed loop
CAL/LD VALUE [%] • The calculated load value at the moment a malfunction is detected is displayed.
COOLANT TEMP [°C]
• The engine coolant temperature at the moment a malfunction is detected is displayed.
or [°F]
L-FUEL TRM-B1 [%] • “Long-term fuel trim” at the moment a malfunction is detected is displayed.
• The long-term fuel trim indicates much more gradual feedback compensation to the base fuel schedule than
L-FUEL TRM-B2 [%] short-term fuel trim.
S-FUEL TRM-B1 [%] • “Short-term fuel trim” at the moment a malfunction is detected is displayed.
• The short-term fuel trim indicates dynamic or instantaneous feedback compensation to the base fuel sched-
S-FUEL TRM-B2 [%] ule.
ENGINE SPEED [rpm] • The engine speed at the moment a malfunction is detected is displayed.
VEHICL SPEED [km/
• The vehicle speed at the moment a malfunction is detected is displayed.
h] or [mph]
ABSOL TH-P/S [%] • The throttle valve opening angle at the moment a malfunction is detected is displayed.
B/FUEL SCHDL
• The base fuel schedule at the moment a malfunction is detected is displayed.
[msec]

Revision: October 2008 EC-526 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [VQ40DE]
Freeze frame data
Description
item* A
INT/A TEMP SE [°C]
• The intake air temperature at the moment a malfunction is detected is displayed.
or [°F]
INT MANI PRES [kPa] EC
• Always a certain value is displayed.
COMBUST CONDI- • These items are displayed but are not applicable to this model.
TION
*: The items are the same as those of 1st trip freeze frame data. C

DATA MONITOR MODE


Monitored Item D
×: Applicable
Monitored item Unit Description Remarks
• Accuracy becomes poor if engine speed E
• Indicates the engine speed computed from the sig- drops below the idle rpm.
ENG SPEED rpm nal of the crankshaft position sensor (POS) and • If the signal is interrupted while the en-
camshaft position sensor (PHASE). gine is running, an abnormal value may
F
be indicated.
• When the engine is stopped, a certain
• The signal voltage of the mass air flow sensor is value is indicated.
MAS A/F SE-B1 V G
displayed. • When engine is runnning specification
range is indicated in “SPEC”.
• “Base fuel schedule” indicates the fuel injection
• When engine is runnning specification
B/FUEL SCHDL msec pulse width programmed into ECM, prior to any
range is indicated in “SPEC”.
H
learned on board correction.
A/F ALPHA-B1 % • When the engine is stopped, a certain
value is indicated. I
• The mean value of the air-fuel ratio feedback cor- • When engine is runnning specification
A/F ALPHA-B2 % rection factor per cycle is indicated. range is indicated in “SPEC”.
• This data also includes the data for the
air-fuel ratio learning control. J
• When the engine coolant temperature
• The engine coolant temperature (determined by sensor is open or short-circuited, ECM
COOLAN TEMP/S °C or °F the signal voltage of the engine coolant tempera- enters fail-safe mode. The engine cool-
K
ture sensor) is displayed. ant temperature determined by the ECM
is displayed.
A/F SEN1 (B1) V • The A/F signal computed from the input signal of
L
A/F SEN1 (B2) V the Air fuel ratio (A/F) sensor 1 is displayed.

HO2S2 (B1) V • The signal voltage of the heated oxygen sensor 2


HO2S2 (B2) V is displayed. M
RICH/ • Display of heated oxygen sensor 2 signal:
HO2S2 MNTR (B1)
LEAN RICH: Means the amount of oxygen after three way
• When the engine is stopped, a certain
catalyst is relatively small.
RICH/ value is indicated. N
HO2S2 MNTR (B2) LEAN: Means the amount of oxygen after three
LEAN way catalyst is relatively large.
• The vehicle speed computed from the vehicle
km/h or O
VHCL SPEED SE speed signal sent from combination meter is dis-
mph
played.
BATTERY VOLT V • The power supply voltage of ECM is displayed.
ACCEL SEN 1 V • ACCEL SEN 2 signal is converted by P
• The accelerator pedal position sensor signal volt-
ECM internally. Thus, it differs from ECM
ACCEL SEN 2 V age is displayed.
terminal voltage signal.
TP SEN 1-B1 V • THRTL SEN 2 signal is converted by
• The throttle position sensor signal voltage is dis-
ECM internally. Thus, it differs from ECM
TP SEN 2-B1 V played.
terminal voltage signal.

Revision: October 2008 EC-527 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [VQ40DE]
Monitored item Unit Description Remarks
• The fuel temperature (determined by the signal
FUEL T/TMP SE °C or °F voltage of the fuel tank temperature sensor) is dis-
played.
• The intake air temperature (determined by the sig-
INT/A TEMP SE °C or °F nal voltage of the intake air temperature sensor) is
indicated.
EVAP SYS PRES V
FUEL LEVEL SE V
• Indicates start signal status [ON/OFF] computed by
• After starting the engine, [OFF] is dis-
START SIGNAL ON/OFF the ECM according to the signals of engine speed
played regardless of the starter signal.
and battery voltage.
• Indicates idle position [ON/OFF] computed by ECM
CLSD THL POS ON/OFF according to the accelerator pedal position sensor
signal.
• Indicates [ON/OFF] condition of the air conditioner
AIR COND SIG ON/OFF
switch as determined by the air conditioner signal.
• Indicates [ON/OFF] condition from the park/neutral
P/N POSI SW ON/OFF
position (PNP) switch signal.
• [ON/OFF] condition of the power steering system
PW/ST SIGNAL ON/OFF (determined by the signal voltage of the power
steering pressure sensor signal) is indicated.
• Indicates [ON/OFF] condition from the electrical
load signal.
ON: Rear window defogger switch is ON and/or
LOAD SIGNAL ON/OFF
lighting switch is in 2nd position.
OFF: Both rear window defogger switch and light-
ing switch are OFF.
• Indicates [ON/OFF] condition from ignition switch
IGNITION SW ON/OFF
signal.
• Indicates [ON/OFF] condition from the heater fan
HEATER FAN SW ON/OFF
switch signal.
• Indicates [ON/OFF] condition from the stop lamp
BRAKE SW ON/OFF
switch signal.
INJ PULSE-B1 msec • Indicates the actual fuel injection pulse width com- • When the engine is stopped, a certain
INJ PULSE-B2 msec pensated by ECM according to the input signals. computed value is indicated.

• Indicates the ignition timing computed by ECM ac- • When the engine is stopped, a certain
IGN TIMING BTDC
cording to the input signals. value is indicated.
• Calculated load value indicates the value of the
CAL/LD VALUE %
current air flow divided by peak air flow.
• Indicates the mass air flow computed by ECM ac-
MASS AIRFLOW g·m/s cording to the signal voltage of the mass air flow
sensor.
• Indicates the EVAP canister purge volume control
solenoid valve control value computed by the ECM
PURG VOL C/V % according to the input signals.
• The opening becomes larger as the value increas-
es.
INT/V TIM (B1) °CA
• Indicates [°CA] of intake camshaft advanced angle.
INT/V TIM (B2)° °CA
INT/V SOL (B1) % • The control condition of the intake valve timing con-
trol solenoid valve (determined by ECM according
to the input signals) is indicated.
INT/V SOL (B2) % • The advance angle becomes larger as the value in-
creases.

Revision: October 2008 EC-528 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [VQ40DE]
Monitored item Unit Description Remarks
A
• The control condition of the VIAS control solenoid
valve (determined by ECM according to the input
VIAS S/V-1 ON/OFF signals) is indicated.
ON: VIAS control solenoid valve is operating. EC
OFF: VIAS control solenoid valve is not operating.
• The air conditioner relay control condition (deter-
AIR COND RLY ON/OFF mined by ECM according to the input signals) is in-
dicated.
C
• Indicates the fuel pump relay control condition de-
FUEL PUMP RLY ON/OFF
termined by ECM according to the input signals.
D
• The control condition of the EVAP canister vent
control valve (determined by ECM according to the
VENT CONT/V ON/OFF input signals) is indicated.
ON: Closed E
OFF: Open
• Indicates the throttle control motor relay control
THRTL RELAY ON/OFF condition determined by the ECM according to the
input signals.
F

• The control condition of the cooling fan (deter-


mined by ECM according to the input signals) is in-
HI/LOW/ dicated. G
COOLING FAN
OFF HI: High speed operation
LOW: Low speed operation
OFF: Stop
H
HO2S2 HTR (B1) ON/OFF • Indicates [ON/OFF] condition of heated oxygen
sensor 2 heater determined by ECM according to
HO2S2 HTR (B2) ON/OFF the input signals.
I
• Indicates the engine speed computed from the tur-
I/P PULLY SPD rpm
bine revolution sensor signal.
km/h or • Indicates the vehicle speed computed from the rev-
VEHICLE SPEED J
mph olution sensor signal.
• Displays the condition of idle air volume learning
YET: Idle air volume learning has not been per-
YET/
IDL A/V LEARN
CMPLT
formed yet. K
CMPLT: Idle air volume learning has already been
performed successfully.
km or L
TRVL AFTER MIL • Distance traveled while MIL is activated.
mile
A/F S1 HTR (B1) % • Air fuel ratio (A/F) sensor 1 heater control value
computed by ECM according to the input signals.
• The current flow to the heater becomes larger as M
A/F S1 HTR (B2) %
the value increases.
• The signal voltage from the refrigerant pressure
AC PRESS SEN V
sensor is displayed. N
km/h or • The vehicle speed computed from the vehicle
VHCL SPEED SE
mph speed signal sent from TCM is displayed.
km/h or O
SET VHCL SPD • The preset vehicle speed is displayed.
mph
• Indicates [ON/OFF] condition from MAIN switch
MAIN SW ON/OFF
signal. P
• Indicates [ON/OFF] condition from CANCEL switch
CANCEL SW ON/OFF
signal.
• Indicates [ON/OFF] condition from RESUME/AC-
RESUME/ACC SW ON/OFF
CELERATE switch signal.
• Indicates [ON/OFF] condition from SET/COAST
SET SW ON/OFF
switch signal.

Revision: October 2008 EC-529 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [VQ40DE]
Monitored item Unit Description Remarks
• Indicates [ON/OFF] condition from ASCD brake
BRAKE SW1 ON/OFF
switch signal.
• Indicates [ON/OFF] condition of stop lamp switch
BRAKE SW2 ON/OFF
signal.
• Indicates the vehicle cruise condition.
NON: Vehicle speed is maintained at the ASCD set
NON/ speed.
VHCL SPD CUT
CUT CUT: Vehicle speed increased to excessively high
compared with the ASCD set speed, and ASCD op-
eration is cut off.
• Indicates the vehicle cruise condition.
NON: Vehicle speed is maintained at the ASCD set
NON/ speed.
LO SPEED CUT
CUT CUT: Vehicle speed decreased to excessively low
compared with the ASCD set speed, and ASCD op-
eration is cut off.
• Indicates [ON/OFF] condition of A/T O/D according
AT OD MONITOR ON/OFF
to the input signal from the TCM.
• Indicates [ON/OFF] condition of A/T O/D cancel
AT OD CANCEL ON/OFF
signal sent from the TCM.
• Indicates [ON/OFF] condition of CRUISE lamp de-
CRUISE LAMP ON/OFF termined by the ECM according to the input sig-
nals.
• Indicates [ON/OFF] condition of SET lamp deter-
SET LAMP ON/OFF
mined by the ECM according to the input signals.
• Indicates the duty ratio of the power generation
ALT DUTY % command value. The ratio is calculated by ECM
based on the battery current sensor signal.
• The signal voltage of battery current sensor is dis-
BAT CUR SEN mV
played.
• The control condition of the power generation volt-
age variable control (determined by ECM accord-
ing to the input signals) is indicated.
ALT DUTY SIG ON/OFF ON: Power generation voltage variable control is
active
OFF: Power generation voltage variable control is
inactive.
A/F ADJ-B1 — • Indicates the correction factor saved in ECM. The
factor is calculated from the difference between the
A/F ADJ-B2 — target air-fuel ratio saved in ECM and the air-fuel
ratio calculated from A/F sensor 1 signal.
NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.

ACTIVE TEST MODE


Test Item

TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)


• Engine: Return to the original
• Harness and connectors
FUEL INJEC- non-standard condition If malfunctioning symptom disap-
• Fuel injector
TION • Change the amount of fuel injec- pears, see CHECK ITEM.
• Air fuel ratio (A/F) sensor 1
tion using CONSULT-III.
• Engine: Return to the original
non-stantard condition
IGNITION TIM- If malfunctioning symptom disap-
• Timing light: Set • Perform Idle Air Volume Learning.
ING pears, see CHECK ITEM.
• Retard the ignition timing using
CONSULT-III.

Revision: October 2008 EC-530 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [VQ40DE]
TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
A
• Engine: After warming up, idle the
• Harness and connectors
engine.
• Compression
• A/C switch: OFF
POWER BAL- • Fuel injector
• Shift lever: P or N (A/T), Neutral Engine runs rough or stops. EC
ANCE • Power transistor
(M/T)
• Spark plug
• Cut off each fuel injector signal
• Ignition coil
one at a time using CONSULT-III.
• Ignition switch: ON • Harness and connectors
C
COOLING FAN* • Turn the cooling fan HI, LOW and Cooling fan moves and stops. • Cooling fan motor
OFF using CONSULT-III. • IPDM E/R
• Engine: Return to the original • Harness and connectors D
ENG COOLANT non-standard condition If mulfunctioning symptom disap- • Engine coolant temperature sen-
TEMP • Change the engine coolant tem- pears, see CHECK ITEM. sor
perature using CONSULT-III. • Fuel injector
E
• Ignition switch: ON (Engine
stopped)
FUEL PUMP RE- Fuel pump relay makes the operat- • Harness and connectors
• Turn the fuel pump relay ON and
LAY ing sound. • Fuel pump relay
OFF using CONSULT-III and lis- F
ten to operating sound.
• Ignition switch: ON
• Turn solenoid valve ON and OFF Solenoid valve makes an operating • Harness and connectors G
VIAS SOL VALVE
with CONSULT-III and listen for sound. • Solenoid valve
operating sound.
• Engine: After warming up, run en-
gine at 1,500 rpm.
H
PURG VOL • Change the EVAP canister purge Engine speed changes according to • Harness and connectors
CONT/V volume control solenoid valve the opening percent. • Solenoid valve
opening percent using CON-
I
SULT-III.
FUEL/T TEMP
• Change the fuel tank temperature using CONSULT-III.
SEN
J
• Ignition switch: ON (Engine
stopped)
VENT CON- Solenoid valve makes an operating • Harness and connectors
• Turn solenoid valve ON and OFF
TROL/V sound. • Solenoid valve
with the CONSULT-III and listen K
to operating sound.
• Engine: Return to the original
• Harness and connectors
V/T ASSIGN AN- non-standard condition If malfunctioning symptom disap- L
• Intake valve timing control sole-
GLE • Change intake valve timing using pears, see CHECK ITEM.
noid valve
CONSULT-III.
• Engine: Idle • Harness and connectors
ALTERNATOR M
• Change duty ratio using CON- Battery voltage changes. • IPDM E/R
DUTY
SULT-III. • Alternator
*: Leaving cooling fan OFF with CONSULT-III while engine is running may cause the engine to overheat.
N
DTC & SRT CONFIRMATION MODE
SRT STATUS Mode
For details, refer to EC-503, "Emission-related Diagnostic Information". O
SRT Work Support Mode
This mode enables a technician to drive a vehicle to set the SRT while monitoring the SRT status.
P
DTC Work Support Mode

Revision: October 2008 EC-531 2009 Frontier


ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [VQ40DE]

Test mode Test item Corresponding DTC No. Reference page


P0442 EC-681
EVP SML LEAK P0442/P1442*
P0455 EC-717
EVAPORATIVE SYS-
EVP V/S LEAK P0456/P1456* P0456 EC-724
TEM
PURG VOL CN/V P1444 P0443 EC-688
PURG FLOW P0441 P0441 EC-676
A/F SEN1 (B1) P1278/P1279 P0133 EC-606
A/F SEN1 (B1) P1276 P0130 EC-594
A/F SEN1
A/F SEN1 (B2) P1288/P1289 P0153 EC-606
A/F SEN1 (B2) P1286 P0150 EC-594
HO2S2 (B1) P1146 P0138 EC-617
HO2S2 (B1) P1147 P0137 EC-611
HO2S2 (B1) P0139 P0139 EC-625
HO2S2
HO2S2 (B2) P1166 P0158 EC-617
HO2S2 (B2) P1167 P0157 EC-611
HO2S2 (B2) P0159 P0159 EC-625
*: DTC P1442 and P1456 does not apply to D40 models but appears in DTC Work Support Mode screens.

Generic Scan Tool (GST) Function INFOID:0000000004053725

DESCRIPTION
Generic Scan Tool (OBDII scan tool) complying with SAE J1978 has
several functions explained below.
ISO15765-4 is used as the protocol.
The name GST or Generic Scan Tool is used in this service manual.

SEF139P

FUNCTION

Diagnostic test mode Function


This diagnostic service gains access to current emission-related data values, including an-
Service $01 READINESS TESTS
alog inputs and outputs, digital inputs and outputs, and system status information.
This diagnostic service gains access to emission-related data value that were saved by
Service $02 (FREEZE DATA) ECM during the freeze frame. For details, refer to EC-503, "Emission-related Diagnostic
Information" .
This diagnostic service gains access to emission-related power train trouble codes which
Service $03 DTCs
were saved by ECM.
This diagnostic service can clear all emission-related diagnostic information. This in-
cludes:
• Clear number of diagnostic trouble codes (Service $01)
• Clear diagnostic trouble codes (Service $03)
Service $04 CLEAR DIAG INFO
• Clear trouble code for freeze frame data (Service $01)
• Clear freeze frame data (Service $02)
• Reset status of system monitoring test (Service $01)
• Clear on board monitoring test results (Service $06 and $07)
This diagnostic service accesses the results of on board diagnostic monitoring tests of
Service $06 (ON BOARD TESTS)
specific components/systems that are not continuously monitored.

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ON BOARD DIAGNOSTIC (OBD) SYSTEM
< FUNCTION DIAGNOSIS > [VQ40DE]
Diagnostic test mode Function
A
This diagnostic service enables the off board test drive to obtain test results for emission-
Service $07 (ON BOARD TESTS) related powertrain components/systems that are continuously monitored during normal
driving conditions.
This diagnostic service can close EVAP system in ignition switch ON position (Engine EC
stopped). When this diagnostic service is performed, the EVAP canister vent control valve
can be closed.
In the following conditions, this diagnostic service cannot function.
• Low ambient temperature
C
Service $08 —
• Low battery voltage
• Engine running
• Ignition switch OFF D
• Low fuel temperature
• Too much pressure is applied to EVAP system
This diagnostic service enables the off-board test device to request specific vehicle infor-
Service $09 (CALIBRATION ID) E
mation such as Vehicle Identification Number (VIN) and Calibration IDs.

INSPECTION PROCEDURE
1. Turn ignition switch OFF. F
2. Connect GST to data link connector, which is located under LH
dash panel near the hood opener handle.
G

I
BBIA0538E

3. Turn ignition switch ON. J


4. Enter the program according to instruction on the screen or in
the operation manual.
(*: Regarding GST screens in this section, sample screens are K
shown.)

SEF398S M

5. Perform each diagnostic mode according to each service proce-


dure.
For further information, see the GST Operation Manual of N
the tool maker.

SEF416S

Revision: October 2008 EC-533 2009 Frontier


TROUBLE DIAGNOSIS - SPECIFICATION VALUE
< COMPONENT DIAGNOSIS > [VQ40DE]

COMPONENT DIAGNOSIS
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
Description INFOID:0000000004053726

The specification (SP) value indicates the tolerance of the value that is displayed in “SPEC” of “DATA MONI-
TOR” mode of CONSULT-III during normal operation of the Engine Control System. When the value in
“SPEC” of “DATA MONITOR” mode is within the SP value, the Engine Control System is confirmed OK. When
the value “SPEC” of “DATA MONITOR” mode is NOT within the SP value, the Engine Control System may
have one or more malfunctions.
The SP value is used to detect malfunctions that may affect the Engine Control System, but will not illuminate
the MIL.
The SP value will be displayed for the following three items:
• B/FUEL SCHDL (The fuel injection pulse width programmed into ECM prior to any learned on board correc-
tion)
• A/F ALPHA-B1/B2 (The mean value of air-fuel ratio feedback correction factor per cycle)
• MAS A/F SE-B1 (The signal voltage of the mass air flow sensor)
Testing Condition INFOID:0000000004053727

• Vehicle driven distance: More than 5,000 km (3,107 miles)


• Barometric pressure: 98.3 - 104.3 kPa (1.003 - 1.064 kg/cm2, 14.25 - 15.12 psi)
• Atmospheric temperature: 20 - 30°C (68 - 86°F)
• Engine coolant temperature: 75 - 95°C (167 - 203°F)
• Transmission: Warmed-up*1
• Electrical load: Not applied*2
• Engine speed: Idle
*1: After the engine is warmed up to normal operating temperature, drive vehicle until “FLUID TEMP SE” (A/T
fluid temperature sensor signal) indicates more than 60°C (140°F).
*2: Rear window defogger switch air conditioner switch, lighting switch are OFF. Steering wheel is straight
ahead.
Inspection Procedure INFOID:0000000004053728

NOTE:
Perform “SPEC” of “DATA MONITOR” mode in maximum scale display.
1. Perform EC-470, "Basic Inspection".
2. Confirm that the testing conditions indicated above are met.
3. Select “B/FUEL SCHDL”, “A/F ALPHA-B1”, “A/F ALPHA-B2” and “MAS A/F SE-B1” in “SPEC” of “DATA
MONITOR” mode with CONSULT-III.
4. Make sure that monitor items are within the SP value.
5. If NG, go to EC-534, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000004053729

OVERALL SEQUENCE

Revision: October 2008 EC-534 2009 Frontier


TROUBLE DIAGNOSIS - SPECIFICATION VALUE
< COMPONENT DIAGNOSIS > [VQ40DE]

EC

JMBIA1468GB

Revision: October 2008 EC-535 2009 Frontier


TROUBLE DIAGNOSIS - SPECIFICATION VALUE
< COMPONENT DIAGNOSIS > [VQ40DE]

PBIB3214E

DETAILED PROCEDURE
1.CHECK “A/F ALPHA-B1”, “A/F ALPHA-B2”
1. Start engine.
2. Confirm that the testing conditions are met. Refer to EC-534, "Testing Condition".
3. Select “A/F ALPHA-B1”, “A/F ALPHA-B2” in “SPEC” of “DATA MONITOR” mode, and make sure that
each indication is within the SP value.
NOTE:

Revision: October 2008 EC-536 2009 Frontier


TROUBLE DIAGNOSIS - SPECIFICATION VALUE
< COMPONENT DIAGNOSIS > [VQ40DE]
Check “A/F ALPHA-B1”, “A/F ALPHA-B2” for approximately 1 minute because they may fluctuate. It is NG
if the indication is out of the SP value even a little. A
OK or NG
OK >> GO TO 17.
NG (Less than the SP value)>>GO TO 2. EC
NG (More than the SP value)>>GO TO 3.
2.CHECK “B/FUEL SCHDL”
C
Select “B/FUEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within
the SP value.
OK or NG
D
OK >> GO TO 4.
NG (More than the SP value)>>GO TO 19.
3.CHECK “B/FUEL SCHDL” E
Select “B/FUEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within
the SP value.
OK or NG F
OK >> GO TO 6.
NG (More than the SP value)>>GO TO 6.
NG (Less than the SP value)>>GO TO 25. G
4.CHECK “A/F ALPHA-B1”, “A/F ALPHA-B2”
1. Stop the engine.
2. Disconnect PCV hose, and then plug it. H
3. Start engine.
4. Select “A/F ALPHA-B1”, “A/F ALPHA-B2” in “SPEC” of “DATA MONITOR” mode, and make sure that
each indication is within the SP value. I
OK or NG
OK >> GO TO 5.
NG >> GO TO 6. J
5.CHANGE ENGINE OIL
1. Stop the engine.
2. Change engine oil. K
NOTE:
This symptom may occur when a large amount of gasoline is mixed with engine oil because of driving
conditions (such as when engine oil temperature does not rise enough since a journey distance is too L
short during winter). The symptom will not be detected after changing engine oil or changing driving con-
ditions.
M
>> INSPECTION END
6.CHECK FUEL PRESSURE
N
Check fuel pressure. (Refer to EC-943, "Fuel Pressure Check".)
OK or NG
OK >> GO TO 9. O
NG (Fuel pressure is too high)>>Replace fuel pressure regulator, refer to EC-943, "Fuel Pressure Check".
GO TO 8.
NG (Fuel pressure is too low)>>GO TO 7.
P
7.DETECT MALFUNCTIONING PART
1. Check the following.
- Clogged and bent fuel hose and fuel tube
- Clogged fuel filter
- Fuel pump and its circuit (Refer to EC-858, "Description".)
2. If NG, repair or replace the malfunctioning part. (Refer to EC-534, "Diagnosis Procedure".)
If OK, replace fuel pressure regulator.

Revision: October 2008 EC-537 2009 Frontier


TROUBLE DIAGNOSIS - SPECIFICATION VALUE
< COMPONENT DIAGNOSIS > [VQ40DE]

>> GO TO 8.
8.CHECK “A/F ALPHA-B1”, “A/F ALPHA-B2”
1. Start engine.
2. Select “A/F ALPHA-B1”, “A/F ALPHA-B2” in “SPEC” of “DATA MONITOR” mode, and make sure that
each indication is within the SP value.
OK or NG
OK >> INSPECTION END
NG >> GO TO 9.
9.PERFORM POWER BALANCE TEST
1. Perform “POWER BALANCE” in “ACTIVE TEST” mode.
2. Make sure that the each cylinder produces a momentary engine speed drop.
OK or NG
OK >> GO TO 12.
NG >> GO TO 10.
10.DETECT MALFUNCTIONING PART
1. Check the following below.
- Ignition coil and its circuit (Refer to EC-862, "Component Description".)
- Fuel injector and its circuit (Refer to EC-854, "Component Description".)
- Intake air leakage
- Low compression pressure (Refer to EM-205, "Exploded View".)
2. If NG, repair or replace the malfunctioning part.
If OK, replace fuel injector. (It may be caused by leakage from fuel injector or clogging.)

>> GO TO 11.
11.CHECK “A/F ALPHA-B1”, “A/F ALPHA-B2”
1. Start engine.
2. Select “A/F ALPHA-B1”, “A/F ALPHA-B2” in “SPEC” of “DATA MONITOR” mode, and make sure that
each indication is within the SP value.
OK or NG
OK >> INSPECTION END
NG >> GO TO 12.
12.CHECK A/F SENSOR 1 FUNCTION
Perform all DTC Confirmation Procedure related with A/F sensor 1.
• For DTC P0130, P0150, refer to EC-594, "DTC Confirmation Procedure".
• For DTC P0131, P0151, refer to EC-598, "DTC Confirmation Procedure".
• For DTC P0132, P0152, refer to EC-602, "DTC Confirmation Procedure".
• For DTC P0133, P0153, refer to EC-606, "DTC Confirmation Procedure".
• For DTC P2A00, P2A03, refer to EC-836, "DTC Confirmation Procedure".
OK or NG
OK >> GO TO 15.
NG >> GO TO 13.
13.CHECK A/F SENSOR 1 CIRCUIT
Perform Diagnostic Procedure according to corresponding DTC.

>> GO TO 14.
14.CHECK “A/F ALPHA-B1”, “A/F ALPHA-B2”
1. Start engine.
2. Select “A/F ALPHA-B1”, “A/F ALPHA-B2” in “SPEC” of “DATA MONITOR” mode, and make sure that
each indication is within the SP value.
OK or NG
Revision: October 2008 EC-538 2009 Frontier
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
< COMPONENT DIAGNOSIS > [VQ40DE]
OK >> INSPECTION END
NG >> GO TO 15. A
15.DISCONNECT AND RECONNECT ECM HARNESS CONNECTOR
1. Stop the engine.
2. Disconnect ECM harness connector. Check pin terminal and connector for damage, and then reconnect EC
it.

C
>> GO TO 16.
16.CHECK “A/F ALPHA-B1”, “A/F ALPHA-B2”
1. Start engine. D
2. Select “A/F ALPHA-B1”, “A/F ALPHA-B2” in “SPEC” of “DATA MONITOR” mode, and make sure that
each indication is within the SP value.
OK or NG E
OK >> INSPECTION END
NG >> Detect malfunctioning part according to EC-932, "Symptom Matrix Chart".
17.CHECK “B/FUEL SCHDL” F
Select “B/FUEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within
the SP value.
OK or NG G
OK >> INSPECTION END
NG (More than the SP value)>>GO TO 18.
NG (Less than the SP value)>>GO TO 25. H

18.DETECT MALFUNCTIONING PART


1. Check for the cause of large engine friction. Refer to the following. I
- Engine oil level is too high
- Engine oil viscosity
- Belt tension of power steering, alternator, A/C compressor, etc. is excessive
- Noise from engine J
- Noise from transmission, etc.
2. Check for the cause of insufficient combustion. Refer to the following.
- Valve clearance malfunction K
- Intake valve timing control function malfunction
- Camshaft sprocket installation malfunction, etc.
L
>> Repair or replace malfunctioning part, and then GO TO 30.
19.CHECK INTAKE SYSTEM
M
Check for the cause of uneven air flow through mass air flow sensor. Refer to the following.
• Crushed air ducts
• Malfunctioning seal of air cleaner element
• Uneven dirt of air cleaner element N
• Improper specification of intake air system
OK or NG
OK >> GO TO 21. O
NG >> Repair or replace malfunctioning part, and then GO TO 20.
20.CHECK “A/F ALPHA-B1”, “A/F ALPHA-B2”, AND “B/FUEL SCHDL”
P
Select “A/F ALPHA-B1”, “A/F ALPHA-B2”, and “B/FUEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and
make sure that each indication is within the SP value.
OK or NG
OK >> INSPECTION END
NG (“B/FUEL SCHDL” is more, “A/F ALPHA-B1”, “A/F ALPHA-B2” are less than the SP value)>>GO TO 21.
21.DISCONNECT AND RECONNECT MASS AIR FLOW SENSOR HARNESS CONNECTOR
Revision: October 2008 EC-539 2009 Frontier
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
< COMPONENT DIAGNOSIS > [VQ40DE]
1. Stop the engine.
2. Disconnect mass air flow sensor harness connector. Check pin terminal and connector for damage and
then reconnect it again.

>> GO TO 22.
22.CHECK “A/F ALPHA-B1”, “A/F ALPHA-B2”
1. Start engine.
2. Select “A/F ALPHA-B1”, “A/F ALPHA-B2” in “SPEC” of “DATA MONITOR” mode, and make sure that
each indication is within the SP value.
OK or NG
OK >> 1. Detect malfunctioning part of mass air flow sensor circuit and repair it. Refer to EC-567.
2. GO TO 29.
NG >> GO TO 23.
23.CHECK “MAS A/F SE-B1”
Select “MAS A/F SE-B1” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within
the SP value.
OK or NG
OK >> GO TO 24.
NG (More than the SP value)>>Replace mass air flow sensor, and then GO TO 29.
24.REPLACE ECM
1. Replace ECM.
2. Perform initialization of NVIS(NATS) system and registration of all NVIS(NATS) ignition key IDs. Refer to
SEC-6, "ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Special Repair Requirement".
3. Perform EC-475, "VIN Registration".
4. Perform EC-475, "Accelerator Pedal Released Position Learning".
5. Perform EC-475, "Throttle Valve Closed Position Learning".
6. Perform EC-475, "Idle Air Volume Learning".

>> GO TO 29.
25.CHECK INTAKE SYSTEM
Check for the cause of uneven air flow through mass air flow sensor. Refer to the following.
• Crushed air ducts
• Malfunctioning seal in air cleaner element
• Uneven dirt in air cleaner element
• Improper specification in intake air system
OK or NG
OK >> GO TO 27.
NG >> Repair or replace malfunctioning part, and then GO TO 26.
26.CHECK “B/FUEL SCHDL”
Select “B/FUEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within
the SP value.
OK or NG
OK >> INSPECTION END
NG (Less than the SP value)>>GO TO 27.
27.CHECK “MAS A/F SE-B1”
Select “MAS A/F SE-B1” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within
the SP value.
OK or NG
OK >> GO TO 28.
NG (Less than the SP value)>>Replace mass air flow sensor, and then GO TO 30.
28.CHECK INTAKE SYSTEM
Revision: October 2008 EC-540 2009 Frontier
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
< COMPONENT DIAGNOSIS > [VQ40DE]
Check for the cause of air leak after the mass air flow sensor. Refer to the following.
• Disconnection, looseness, and cracks in air duct A
• Looseness of oil filler cap
• Disconnection of oil level gauge
• Open stuck, breakage, hose disconnection, or cracks of PCV valve
EC
• Disconnection or cracks in EVAP purge hose, stick open canister purge volume control solenoid valve
• Malfunctioning seal in rocker cover gasket
• Disconnection, looseness, or cracks in hoses, such as a vacuum hose, connecting to intake air system parts
• Malfunctioning seal in intake air system, etc. C

>> GO TO 30.
D
29.CHECK “A/F ALPHA-B1”, “A/F ALPHA-B2”, AND “B/FUEL SCHDL”
Select “A/F ALPHA-B1”, “A/F ALPHA-B2”, and “B/FUEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and
make sure that each indication is within the SP value. E
OK or NG
OK >> INSPECTION END
NG >> Detect malfunctioning part according to EC-932, "Symptom Matrix Chart". F
30.CHECK “B/FUEL SCHDL”
Select “B/FUEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and then make sure that the indication is
within the SP value. G
OK or NG
OK >> INSPECTION END
NG >> Detect malfunctioning part according to EC-932, "Symptom Matrix Chart". H

Revision: October 2008 EC-541 2009 Frontier


POWER SUPPLY AND GROUND CIRCUIT
< COMPONENT DIAGNOSIS > [VQ40DE]
POWER SUPPLY AND GROUND CIRCUIT
Diagnosis Procedure INFOID:0000000004053730

1.INSPECTION START
Start engine.
Is engine running?
Yes or No
Yes >> GO TO 8.
No >> GO TO 2.
2.CHECK ECM POWER SUPPLY CIRCUIT-I
1. Turn ignition switch OFF and then ON.
2. Check voltage between ECM terminal 109 and ground with
CONSULT-III or tester.

Voltage: Battery voltage


OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

MBIB0015E

3.DETECT MALFUNCTIONING PART


Check the following.
• Fuse block (J/B) connector M4
• Harness connectors M31, E152
• 10A fuse (No.1)
• Harness for open or short between ECM and fuse

>> Repair harness or connectors.


4.CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body. Refer to EC-545, "Ground Inspection".

BBIA0539E

OK or NG
OK >> GO TO 5.
NG >> Repair or replace ground connections.
5.CHECK ECM GROUND CIRCUIT FOR OPEN AND SHORT-I
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminals 1, 115, 116 and ground.
Refer to Wiring Diagram.

Continuity should exist.

Revision: October 2008 EC-542 2009 Frontier


POWER SUPPLY AND GROUND CIRCUIT
< COMPONENT DIAGNOSIS > [VQ40DE]
3. Also check harness for short to power.
OK or NG A
OK >> GO TO 7.
NG >> GO TO 6.
6.DETECT MALFUNCTIONING PART EC

Check the following.


• Harness connectors F32, E2
C
• Harness for open or short between ECM and ground

>> Repair open circuit or short to power in harness or connectors. D


7.CHECK ECM POWER SUPPLY CIRCUIT-II
1. Reconnect ECM harness connector.
2. Turn ignition switch ON. E
3. Check voltage between IPDM E/R connector E119 terminal 3
and ground with CONSULT-III or tester.
F
Voltage: Battery voltage
OK or NG
OK >> Go to .EC-862, "Diagnosis Procedure" G
NG >> GO TO 8.

H
PBIB2569E

8.CHECK ECM POWER SUPPLY CIRCUIT-III


I
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON and then OFF.
3. Check voltage between ECM terminals 119, 120 and ground
with CONSULT-III or tester. J

Voltage: After turning ignition switch OFF, battery


voltage will exist for a few seconds, then K
drop approximately 0V.
OK or NG
L
OK >> GO TO 13.
NG (Battery voltage does not exist.)>>GO TO 9.
NG (Battery voltage exists for more than a few seconds.)>>GO TO PBIB1630E
11. M
9.CHECK ECM POWER SUPPLY CIRCUIT-IV
Check voltage between ECM terminal 111 and ground with CON-
N
SULT-III or tester.

Voltage: Battery voltage


O
OK or NG
OK >> GO TO 10.
NG >> GO TO 11.
P

PBIB1191E

10.CHECK ECM POWER SUPPLY CIRCUIT-V


1. Disconnect ECM harness connector.
2. Disconnect IPDM E/R harness connector E119.

Revision: October 2008 EC-543 2009 Frontier


POWER SUPPLY AND GROUND CIRCUIT
< COMPONENT DIAGNOSIS > [VQ40DE]
3. Check harness continuity between ECM terminals 119, 120 and IPDM E/R terminal 4.
Refer to Wiring Diagram.

Continuity should exist.


4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 16.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
11.CHECK ECM POWER SUPPLY CIRCUIT-VI
1. Disconnect ECM harness connector.
2. Disconnect IPDM E/R harness connector E119.
3. Check harness continuity between ECM terminal 111 and IPDM E/R terminal 7.
Refer to Wiring Diagram.

Continuity should exist.


4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 12.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
12.CHECK 20A FUSE
1. Disconnect 20 A fuse (No.53) from IPDM E/R.
2. Check 20 A fuse.
OK or NG
OK >> GO TO 16.
NG >> Replace 20A fuse.
13.CHECK GROUND CONNECTIONS
Loosen and retighten three ground screws on the body. Refer to EC-545, "Ground Inspection".

BBIA0539E

OK or NG
OK >> GO TO 14.
NG >> Repair or replace ground connections.
14.CHECK ECM GROUND CIRCUIT FOR OPEN AND SHORT-II
1. Check harness continuity between ECM terminals 1, 115, 116 and ground.
Refer to Wiring Diagram.

Continuity should exist.


2. Also check harness for short to power.
OK or NG
OK >> GO TO 16.
NG >> GO TO 15.
15.DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors F32, E2
Revision: October 2008 EC-544 2009 Frontier
POWER SUPPLY AND GROUND CIRCUIT
< COMPONENT DIAGNOSIS > [VQ40DE]
• Harness for open or short between ECM and ground
A
>> Repair open circuit or short to power in harness or connectors.
16.CHECK INTERMITTENT INCIDENT EC
Refer to GI-49, "Intermittent Incident".
OK or NG
OK >> Replace IPDM E/R. C
NG >> Repair open circuit or short to power in harness or connectors.
Ground Inspection INFOID:0000000004053731
D
Ground connections are very important to the proper operation of electrical and electronic circuits. Ground
connections are often exposed to moisture, dirt and other corrosive elements. The corrosion (rust) can
become an unwanted resistance. This unwanted resistance can change the way a circuit works. E
Electronically controlled circuits are very sensitive to proper grounding. A loose or corroded ground can drasti-
cally affect an electronically controlled circuit. A poor or corroded ground can easily affect the circuit. Even
when the ground connection looks clean, there can be a thin film of rust on the surface.
When inspecting a ground connection follow these rules: F
• Remove the ground bolt or screw.
• Inspect all mating surfaces for tarnish, dirt, rust, etc.
• Clean as required to assure good contact. G
• Reinstall bolt or screw securely.
• Inspect for “add-on” accessories which may be interfering with the ground circuit.
• If several wires are crimped into one ground eyelet terminal, check for proper crimps. Make sure all of the
H
wires are clean, securely fastened and providing a good ground path. If multiple wires are cased in one eye-
let make sure no ground wires have excess wire insulation.
For detailed ground distribution information, refer to GI-52, "Circuit Inspection".
I

PBIB1870E N

Revision: October 2008 EC-545 2009 Frontier


U0101 CAN COMM CIRCUIT
< COMPONENT DIAGNOSIS > [VQ40DE]
U0101 CAN COMM CIRCUIT
Description INFOID:0000000004332434

CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many
electronic control units are equipped onto a vehicle, and each control unit shares information and links with
other control units during operation (not independent). In CAN communication, control units are connected
with 2 communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less
wiring. Each control unit transmits/receives data but selectively reads required data only.
On Board Diagnosis Logic INFOID:0000000004332435

Trouble diagnosis
DTC No. DTC detecting condition Possible cause
name
• When ECM is not transmitting or receiving • CAN communication line between TCM
U0101*1 Lost communication CAN communication signal of OBD (emission- and ECM
0101*1 with TCM related diagnosis) with TCM for 2 seconds or • CAN communication line is open or short-
more. ed
*1: This self-diagnosis has the one trip detection logic (A/T)

DTC Confirmation Procedure INFOID:0000000004332436

1. Turn ignition switch ON and wait at least 3 seconds.


2. Check 1st trip DTC.
3. If 1st trip DTC is detected, go to EC-546, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000004332437

Go to LAN-55, "CAN System Specification Chart".

Revision: October 2008 EC-546 2009 Frontier


U1001 CAN COMM CIRCUIT
< COMPONENT DIAGNOSIS > [VQ40DE]
U1001 CAN COMM CIRCUIT
A
Description INFOID:0000000004332438

CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul- EC
tiplex communication line with high data communication speed and excellent error detection ability. Many
electronic control units are equipped onto a vehicle, and each control unit shares information and links with
other control units during operation (not independent). In CAN communication, control units are connected
with 2 communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less C
wiring. Each control unit transmits/receives data but selectively reads required data only.
On Board Diagnosis Logic INFOID:0000000004332439
D
The MIL will not illuminate for this diagnosis.

E
Trouble diagnosis
DTC No. DTC detecting condition Possible cause
name
• When ECM is not transmitting or receiving
• Harness or connectors
U1001 CAN communication CAN communication signal other than OBD F
(CAN communication line is open or
1001 line (emission-related diagnosis) for 2 seconds or
shorted)
more.

G
DTC Confirmation Procedure INFOID:0000000004332440

1. Turn ignition switch ON and wait at least 3 seconds.


H
2. Check 1st trip DTC.
3. If 1st trip DTC is detected, go to EC-547, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000004332441 I

Go to LAN-55, "CAN System Specification Chart".


J

Revision: October 2008 EC-547 2009 Frontier


P0011, P0021 IVT CONTROL
< COMPONENT DIAGNOSIS > [VQ40DE]
P0011, P0021 IVT CONTROL
On Board Diagnosis Logic INFOID:0000000004053740

Trouble diagnosis
DTC No. Detecting condition Possible cause
name
P0011 • Crankshaft position sensor (POS)
0011 • Camshaft position sensor (PHASE)
(Bank 1) • Intake valve timing control solenoid valve
Intake valve timing There is a gap between angle of target and • Accumulation of debris to the signal pick-up
P0021 control performance phase-control angle degree. portion of the camshaft
0021 • Timing chain installation
(Bank 2) • Foreign matter caught in the oil groove for in-
take valve timing control

FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode.

Detected items Engine operating condition in fail-safe mode


Intake valve timing control The signal is not energized to the solenoid valve and the valve control does not function.

DTC Confirmation Procedure INFOID:0000000004053741

CAUTION:
Always drive at a safe speed.
NOTE:
• If DTC P0011 or P0021 is displayed with DTC P0075 or P0081, first perform trouble diagnosis for DTC
P0075 or P0081. Refer to EC-558.
• If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next step.
1. Turn ignition swich OFF and wait at least 10 seconds.
2. Turn ignition swich ON.
3. Turn ignition swich OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is between 10 V and 16 V at
idle.
WITH CONSULT-III
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-III.
2. Start engine and warm it up to the normal operating temperature.
3. Maintain the following conditions for at least 6 consecutive seconds. Hold the accelerator pedal as steady
as possible.

ENG SPEED 1,200 - 2,000 rpm


COOLAN TEMP/S More than 60°C (140°F)
B/FUEL SCHDL More than 3.5 msec
P or N position (A/T)
Selector lever
Neutral position (M/T)
4. Stop vehicle with engine running and let engine idle for 10 seconds.
5. Check 1st trip DTC.
6. If the 1st trip DTC is detected, go toEC-549, "Diagnosis Procedure".
If the 1st trip DTC is not detected, go to next step.
7. Maintain the following conditions for at least 20 consecutive seconds.

Revision: October 2008 EC-548 2009 Frontier


P0011, P0021 IVT CONTROL
< COMPONENT DIAGNOSIS > [VQ40DE]

ENG SPEED 1,700 - 3,175 rpm (A constant rotation is maintained.) A


COOLAN TEMP/S More than 70°C (158°F)
Selector lever 1st or 2nd position
EC
Driving vehicle uphill
Driving location uphill (Increased engine load will help maintain the driving
conditions required for this test.)
C
8. Check 1st trip DTC.
9. If the 1st trip DTC is detected, go to EC-549, "Diagnosis Procedure".
WITH GST D
Follow the procedure “WITH CONSULT-III” above.
Diagnosis Procedure INFOID:0000000004053742
E
1.CHECK OIL PRESSURE WARNING LAMP
1. Start engine. F
2. Check oil pressure warning lamp and confirm it is not illumi-
nated.
OK or NG
G
OK >> GO TO 2.
NG >> Go to LU-22, "Changing Engine Oil".
H

I
PBIA8559J

2.CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE


Refer to EC-550, "Component Inspection". J
OK or NG
OK >> GO TO 3.
NG >> Replace malfunctioning intake valve timing control solenoid valve. K

3.CHECK CRANKSHAFT POSITION SENSOR (POS)


Refer to EC-665, "Component Inspection". L
OK or NG
OK >> GO TO 4.
NG >> Replace crankshaft position sensor (POS). M
4.CHECK CAMSHAFT POSITION SENSOR (PHASE)
Refer to EC-670, "Component Inspection".
N
OK or NG
OK >> GO TO 5.
NG >> Replace malfunctioning camshaft position sensor (PHASE).
O
5.CHECK CAMSHAFT (INTAKE)
Check the following.
P

Revision: October 2008 EC-549 2009 Frontier


P0011, P0021 IVT CONTROL
< COMPONENT DIAGNOSIS > [VQ40DE]
• Accumulation of debris on the signal plate of camshaft rear end
• Chipping signal plate of camshaft rear end
OK or NG
OK >> GO TO 6.
NG >> Remove debris and clean the signal plate of camshaft
rear end or replace camshaft.

SEC905C

6.CHECK TIMING CHAIN INSTALLATION


Check service records for any recent repairs that may cause timing chain misalignment.
Are there any service records that may cause timing chain misalignment?
Yes or No
Yes >> Check timing chain installation. Refer to EM-174, "Removal and Installation".
No >> GO TO 7.
7.CHECK LUBRICATION CIRCUIT
Refer to EM-194, "Removal and Installation".
OK or NG
OK >> GO TO 8.
NG >> Clean lubrication line.
8.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".

>> INSPECTION END


Component Inspection INFOID:0000000004053743

INTAKE VALVE TIMING CONTROL SOLENOID VALVE


1. Disconnect intake valve timing control solenoid valve harness connector.
2. Check resistance between intake valve timing control solenoid
valve as follows.

Terminal Resistance
1 and 2 7.0 - 7.7Ω at 20°C (68°F)
∞Ω
1 or 2 and ground
(Continuity should not exist.)
If NG, replace intake valve timing control solenoid valve.
If OK, go to next step.
3. Remove intake valve timing control solenoid valve. PBIB0193E

4. Provide 12V DC between intake valve timing control solenoid


valve terminals and then interrupt it. Check that the plunger
moves as shown in the figure.
CAUTION:
Never apply 12V DC continuously for 5 seconds or more.
Doing so may result in damage to the coil in intake valve
timing control solenoid valve.
If NG, replace intake valve timing control solenoid valve.
NOTE:
Always replace O-ring when intake valve timing control
solenoid valve is removed.
PBIB2275E

Revision: October 2008 EC-550 2009 Frontier


P0031, P0032, P0051, P0052 A/F SENSOR 1 HEATER
< COMPONENT DIAGNOSIS > [VQ40DE]
P0031, P0032, P0051, P0052 A/F SENSOR 1 HEATER
A
Description INFOID:0000000004053744

SYSTEM DESCRIPTION EC

Sensor Input Signal to ECM ECM function Actuator


Camshaft position sensor (PHASE) C
Engine speed Air fuel ratio (A/F) sensor 1
Crankshaft position sensor (POS) Air fuel ratio (A/F) sensor 1 heater
heater control
Mass air flow sensor Amount of intake air
The ECM performs ON/OFF duty control of the A/F sensor 1 heater corresponding to the engine operating D
condition to keep the temperature of A/F sensor 1 element within the specified range.
On Board Diagnosis Logic INFOID:0000000004053745
E

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
F
P0031
0031 The current amperage in the A/F sensor 1 heater • Harness or connectors
(Bank 1) Air fuel ratio (A/F) sensor circuit is out of the normal range. (The A/F sensor 1 heater circuit is
P0051 1 heater control circuit low (An excessively low voltage signal is sent to ECM open or shorted.) G
0051 through the A/F sensor 1 heater.) • A/F sensor 1 heater
(Bank 2)
P0032 H
0032 The current amperage in the A/F sensor 1 heater • Harness or connectors
(Bank 1) Air fuel ratio (A/F) sensor
circuit is out of the normal range. (The A/F sensor 1 heater circuit is
1 heater control circuit
P0052 (An excessively high voltage signal is sent to ECM shorted.)
high
through the A/F sensor 1 heater.) • A/F sensor 1 heater
I
0052
(Bank 2)

DTC Confirmation Procedure INFOID:0000000004053746 J

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next step. K
1. Turn ignition swich OFF and wait at least 10 seconds.
2. Turn ignition swich ON.
L
3. Turn ignition swich OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is between 10.5V and 16V at M
idle.
1. Start engine and let it idle for at least 10 seconds.
2. Check 1st trip DTC.
3. If 1st trip DTC is detected, go to EC-551, "Diagnosis Procedure". N

Diagnosis Procedure INFOID:0000000004053747

1.CHECK GROUND CONNECTIONS O

1. Turn ignition switch OFF.


P

Revision: October 2008 EC-551 2009 Frontier


P0031, P0032, P0051, P0052 A/F SENSOR 1 HEATER
< COMPONENT DIAGNOSIS > [VQ40DE]
2. Loosen and retighten three ground screws on the body. Refer to EC-545, "Ground Inspection".

BBIA0539E

OK or NG
OK >> GO TO 2.
NG >> Repair or Replace ground connections.
2.CHECK AIR FUEL RATIO (A/F) SENSOR 1 POWER SUPPLY CIRCUIT
1. Disconnect air fuel ratio (A/F) sensor 1 harness connector.

BBIA0544E

2. Turn ignition switch ON.


3. Check voltage between air fuel ratio sensor 1 terminal 4 and
ground with CONSULT-III or tester.

Voltage: Battery voltage


OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

PBIB3308E

3.DETECT MALFUNCTIONING PART


Check the following.
• Harness connectors E2, F32
• IPDM E/R harness connector E119
• 15 A fuse (No.54)
• Harness for open or short between air fuel ratio sensor 1 and fuse

>> Repair or replace harness or connectors.


4.CHECK AIR FUEL RATIO (A/F) SENSOR 1 HEATER OUTPUT SIGNAL CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 2 (bank 1) or 24, 43 (bank 2) and air fuel ratio (A/F) sen-
sor 1 terminal 3.
Refer to Wiring Diagram.

Continuity should exist.


4. Also check harness for short to ground or short to power.

Revision: October 2008 EC-552 2009 Frontier


P0031, P0032, P0051, P0052 A/F SENSOR 1 HEATER
< COMPONENT DIAGNOSIS > [VQ40DE]
OK or NG
OK >> GO TO 5. A
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
5.CHECK AIR FUEL RATIO (A/F) SENSOR 1 HEATER
EC
Refer to EC-553, "Component Inspection".
OK or NG
OK >> GO TO 6. C
NG >> GO TO 7.
6.CHECK INTERMITTENT INCIDENT
Perform GI-49, "Intermittent Incident". D
OK or NG
OK >> GO TO 7.
NG >> Repair or replace. E

7.REPLACE AIR FUEL RATIO (A/F) SENSOR 1


Replace malfunctioning air fuel ratio (A/F) sensor 1. F
CAUTION:
• Discard any air fuel ratio (A/F) sensor which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
• Before installing new air fuel ratio (A/F) sensor, clean exhaust system threads using Heated Oxygen G
Sensor Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.

H
>> INSPECTION END
Component Inspection INFOID:0000000004053748

I
AIR FUEL RATIO (A/F) SENSOR 1 HEATER
1. Check resistance between A/F sensor 1 terminals as follows.
J
Terminal No. Resistance
3 and 4 1.80 - 2.44 Ω [at 25°C (77°F)]
K
3 and 1, 2 ∞Ω
4 and 1, 2 (Continuity should not exist)

2. If NG, replace air fuel ratio (A/F) sensor 1. L


CAUTION:
• Discard any A/F sensor which has been dropped from a
height of more than 0.5 m (19.7 in) onto a hard surface such M
as a concrete floor; use a new one.
• Before installing new A/F sensor, clean exhaust system
threads using Heated Oxygen Sensor Thread Cleaner tool J-
43897-18 or J-43897-12 and approved anti-seize lubricant. N

P
PBIB3309E

Revision: October 2008 EC-553 2009 Frontier


P0037, P0038, P0057, P0058 HO2S2 HEATER
< COMPONENT DIAGNOSIS > [VQ40DE]
P0037, P0038, P0057, P0058 HO2S2 HEATER
Description INFOID:0000000004053749

SYSTEM DESCRIPTION

Sensor Input signal to ECM ECM function Actuator


Camshaft position sensor (PHASE)
Engine speed
Crankshaft position sensor (POS)
Heated oxygen sensor 2
Heated oxygen sensor 2 heater
Engine coolant temperature sensor Engine coolant temperature heater control
Mass air flow sensor Amount of intake air
The ECM performs ON/OFF control of the heated oxygen sensor 2 heater corresponding to the engine speed,
amount of intake air and engine coolant temperature.
OPERATION

Engine speed rpm Heated oxygen sensor 2 heater


Above 3,600 OFF
Below 3,600 rpm after the following conditions are met.
• Engine: After warming up
ON
• Keeping the engine speed between 3,500 and 4,000 rpm for 1
minute and at idle for 1 minute under no load

On Board Diagnosis Logic INFOID:0000000004053750

Trouble diagnosis
DTC No. DTC detecting condition Possible cause
name
P0037
0037 The current amperage in the heated oxygen sen- • Harness or connectors
(Bank 1) Heated oxygen
sor 2 heater circuit is out of the normal range. (The heated oxygen sensor 2 heater circuit is
sensor 2 heater
P0057 (An excessively low voltage signal is sent to ECM open or shorted.)
control circuit low
0057 through the heated oxygen sensor 2 heater.) • Heater oxygen sensor 2 heater
(Bank 2)
P0038
0038 The current amperage in the heated oxygen sen-
• Harness or connectors
(Bank 1) Heated oxygen sor 2 heater circuit is out of the normal range.
(The heated oxygen sensor 2 heater circuit is
sensor 2 heater (An excessively high voltage signal is sent to
P0058 shorted.)
control circuit high ECM through the heated oxygen sensor 2 heat-
0058 • Heater oxygen sensor 2 heater
er.)
(Bank 2)

DTC Confirmation Procedure INFOID:0000000004053751

NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is between 10.5V and 16V at
idle.
WITH CONSULT-III
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-III.
2. Start engine and warm it up to the normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds.
Revision: October 2008 EC-554 2009 Frontier
P0037, P0038, P0057, P0058 HO2S2 HEATER
< COMPONENT DIAGNOSIS > [VQ40DE]
4. Turn ignition switch ON.
5. Turn ignition switch OFF and wait at least 10 seconds. A
6. Start the engine and keep the engine speed between 3,500 rpm and 4,000 rpm for at least 1 minute under
no load.
7. Let engine idle for 1 minute. EC
8. Check 1st trip DTC.
9. If 1st trip DTC is detected, go to EC-555, "Diagnosis Procedure".
C
WITH GST
Follow the procedure “WITH CONSULT-III” above.
Diagnosis Procedure INFOID:0000000004053752
D

1.CHECK GROUND CONNECTIONS


E
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body. Refer to EC-545, "Ground Inspection".

H
BBIA0539E

OK or NG
I
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2.CHECK HO2S2 POWER SUPPLY CIRCUIT J
1. Disconnect heated oxygen sensor 2 harness connector.

BBIA0540E

2. Turn ignition switch ON.

Revision: October 2008 EC-555 2009 Frontier


P0037, P0038, P0057, P0058 HO2S2 HEATER
< COMPONENT DIAGNOSIS > [VQ40DE]
3. Check voltage between HO2S2 terminal 3 and ground with
CONSULT-III or tester.

Voltage: Battery voltage


OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

PBIB0112E

3.DETECT MALFUNCTIONING PART


Check the following.
• Harness connectors E2, F32
• IPDM E/R harness connector E119
• 15 A fuse (No.54)
• Harness for open or short between heated oxygen sensor 2 and fuse

>> Repair harness or connectors.


4.CHECK HO2S2 OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal and HO2S2 terminal as follows.
Refer to Wiring Diagram.

Terminals
DTC Bank
ECM Sensor
P0037, P0038 25 2 1
P0057, P0058 6 2 2

Continuity should exist.


4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
5.CHECK HEATED OXYGEN SENSOR 2 HEATER
Refer to EC-556, "Component Inspection".
OK or NG
OK >> GO TO 6.
NG >> Replace malfunctioning heated oxygen sensor 2.
6.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".

>> INSPECTION END


Component Inspection INFOID:0000000004053753

HEATED OXYGEN SENSOR 2 HEATER

Revision: October 2008 EC-556 2009 Frontier


P0037, P0038, P0057, P0058 HO2S2 HEATER
< COMPONENT DIAGNOSIS > [VQ40DE]
1. Check resistance between HO2S2 terminals as follows.
A
Terminal No. Resistance
2 and 3 9.9 - 13.3 Ω at 25°C (77°F)
EC
1 and 2, 3, 4 ∞Ω
4 and 1, 2, 3 (Continuity should not exist)

2. If NG, replace heated oxygen sensor 2. C


CAUTION:
• Discard any heated oxygen sensor which has been dropped
from a height of more than 0.5 m (19.7 in) onto a hard surface D
such as a concrete floor; use a new one.
• Before installing new oxygen sensor, clean exhaust system
threads using Oxygen Sensor Thread Cleaner tool J-43897-18
or J-43897-12 and approved anti-seize lubricant. E

G
SEF249Y

Revision: October 2008 EC-557 2009 Frontier


P0075, P0081 IVT CONTROL SOLENOID VALVE
< COMPONENT DIAGNOSIS > [VQ40DE]
P0075, P0081 IVT CONTROL SOLENOID VALVE
Component Description INFOID:0000000004053754

Intake valve timing control solenoid valve is activated by ON/OFF


pulse duty (ratio) signals from the ECM.
The intake valve timing control solenoid valve changes the oil
amount and direction of flow through intake valve timing control unit
or stops oil flow.
The longer pulse width advances valve angle.
The shorter pulse width retards valve angle.
When ON and OFF pulse widths become equal, the solenoid valve
stops oil pressure flow to fix the intake valve angle at the control
position.
PBIB1842E

On Board Diagnosis Logic INFOID:0000000004053755

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0075
0075 • Harness or connectors
(Bank 1) An improper voltage is sent to the ECM
Intake valve timing control (Intake valve timing control solenoid valve
through intake valve timing control solenoid
P0081 solenoid valve circuit circuit is open or shorted.)
valve.
0081 • Intake valve timing control solenoid valve
(Bank 2)

DTC Confirmation Procedure INFOID:0000000004053756

1. If DTC Confirmation Procedure has been previously conducted, always perform the following before con-
ducting the next step.
a. Turn ignition switch OFF and wait at least 10 seconds.
b. Turn ignition switch ON.
c. Turn ignition switch OFF and wait at least 10 seconds.
2. Start engine and let it idle for 5 seconds.
3. Check 1st trip DTC.
4. If 1st trip DTC is detected, go to EC-558, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000004053757

1.CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect intake valve timing control solenoid valve harness connector.

BBIA0553E

3. Turn ignition switch ON.

Revision: October 2008 EC-558 2009 Frontier


P0075, P0081 IVT CONTROL SOLENOID VALVE
< COMPONENT DIAGNOSIS > [VQ40DE]
4. Check voltage between intake valve timing control solenoid
valve terminal 2 and ground with CONSULT-III or tester. A

Voltage: Battery voltage


OK or NG EC
OK >> GO TO 3.
NG >> GO TO 2.
C

PBIB0192E

2.DETECT MALFUNCTIONING PART D

Check the following.


• Harness connectors E2, F32
E
• Harness connectors F26, F225 (bank 1)
• Harness for open or short between intake valve timing control solenoid valve and IPDM E/R
• Harness for open or short between intake valve timing control solenoid valve and ECM
F
>> Repair harness or connectors.
3.CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN G
AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector. H
3. Check harness continuity between ECM terminal 11 (bank 1) or 10 (bank 2) and intake valve timing con-
trol solenoid valve terminal 1. Refer to Wiring Diagram.

Continuity should exist. I

4. Also check harness for short to ground and short to power.


OK or NG J
OK >> GO TO 5.
NG >> GO TO 4.
4.DETECT MALFUNCTIONING PART K
Check the following.
• Harness connectors F26, F225 (bank 1)
• Harness for open and short between ECM and intake valve timing control solenoid valve L

>> Repair open circuit or short to ground or short to power in harness or connectors.
M
5.CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE
Refer to EC-559, "Component Inspection".
OK or NG N
OK >> GO TO 6.
NG >> Replace malfunctioning intake valve timing control solenoid valve.
6.CHECK INTERMITTENT INCIDENT O

Refer to GI-49, "Intermittent Incident".


P
>> INSPECTION END
Component Inspection INFOID:0000000004053758

INTAKE VALVE TIMING CONTROL SOLENOID VALVE


1. Disconnect intake valve timing control solenoid valve harness connector.

Revision: October 2008 EC-559 2009 Frontier


P0075, P0081 IVT CONTROL SOLENOID VALVE
< COMPONENT DIAGNOSIS > [VQ40DE]
2. Check resistance between intake valve timing control solenoid
valve as follows.

Terminal Resistance
1 and 2 7.0 - 7.7Ω at 20°C (68°F)
∞Ω
1 or 2 and ground
(Continuity should not exist.)
If NG, replace intake valve timing control solenoid valve.
If OK, go to next step.
3. Remove intake valve timing control solenoid valve. PBIB0193E

4. Provide 12V DC between intake valve timing control solenoid


valve terminals and then interrupt it. Check that the plunger
moves as shown in the figure.
CAUTION:
Never apply 12V DC continuously for 5 seconds or more.
Doing so may result in damage to the coil in intake valve
timing control solenoid valve.
If NG, replace intake valve timing control solenoid valve.
NOTE:
Always replace O-ring when intake valve timing control
solenoid valve is removed.
PBIB2275E

Revision: October 2008 EC-560 2009 Frontier


P0101 MAF SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
P0101 MAF SENSOR
A
Component Description INFOID:0000000004053759

The mass air flow sensor (1) is placed in the stream of intake air. It EC
measures the intake flow rate by measuring a part of the entire
intake flow. The mass air flow sensor controls the temperature of the
hot wire to a certain amount. The heat generated by the hot wire is
reduced as the intake air flows around it. The greater air flow, the C
greater the heat loss.
Therefore, the electric current supplied to hot wire is changed to
maintain the temperature of the hot wire as air flow increases. The D
ECM detects the air flow by means of this current change.

PBIA9559J E
On Board Diagnosis Logic INFOID:0000000004053760

F
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
(The sensor circuit is open or G
shorted.)
A high voltage from the sensor is sent to ECM
A) • Mass air flow sensor
under light load driving condition.
• EVAP control system pressure
sensor
H
• Intake air temperature sensor
P0101 Mass air flow sensor cir-
0101 cuit range/performance • Harness or connectors
(The sensor circuit is open or I
shorted.)
A low voltage from the sensor is sent to ECM un- • Intake air leaks
B)
der heavy load driving condition. • Mass air flow sensor
• EVAP control system pressure J
sensor
• Intake air temperature sensor
K
DTC Confirmation Procedure INFOID:0000000004053761

Perform PROCEDURE FOR MALFUNCTION A first.


If the DTC cannot be confirmed, perform PROCEDURE FOR MALFUNCTION B. L
NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
M
PROCEDURE FOR MALFUNCTION A
NOTE:
If engine will not start or stops soon, wait at least 10 seconds with engine stopped (Ignition switch ON) instead N
of running engine at idle speed.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON. O
3. Turn ignition switch OFF and wait at least 10 seconds.
With CONSULT-III
1. Start engine and warm it up to normal operating temperature. P
2. Run engine for at least 10 seconds at idle speed.
3. Check 1st trip DTC.
4. If 1st trip DTC is detected, go to EC-563, "Diagnosis Procedure".
With GST
Follow the procedure “With CONSULT-III” above.
PROCEDURE FOR MALFUNCTION B
Revision: October 2008 EC-561 2009 Frontier
P0101 MAF SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
CAUTION:
Always drive vehicle at a safe speed.
With CONSULT-III
1. Start engine and warm it up to normal operating temperature.
If engine cannot be started, go to EC-563, "Diagnosis Procedure".
2. Select “DATA MONITOR” mode with CONSULT-III.
3. Check the voltage of “MAS A/F SE-B1” with “DATA MONITOR”.
4. Increases engine speed to about 4,000 rpm.
5. Monitor the linear voltage rise in response to engine speed
increases.
If NG, go to EC-563, "Diagnosis Procedure".
If OK, go to following step.

PBIB3457E

6. Maintain the following conditions for at least 10 consecutive seconds.

ENG SPEED More than 2,000 rpm


THRTL SEN 1 More than 1.5 V
THRTL SEN 2 More than 1.5 V
Selector lever Suitable position
Driving vehicle uphill (Increased engine load) will help
Driving location
maintain the driving conditions required for this test.
7. Check 1st trip DTC.
8. If 1st trip DTC is detected, go to EC-563, "Diagnosis Procedure".
Overall Function Check INFOID:0000000004053762

PROCEDURE FOR MALFUNCTION B


Use this procedure to check the overall function of the mass air flow sensor circuit. During this check, a 1st trip
DTC might not be confirmed.
With GST
1. Start engine and warm it up to normal operating temperature.
2. Select Service $01 with GST.

Revision: October 2008 EC-562 2009 Frontier


P0101 MAF SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
3. Check the mass air flow sensor signal with Service $01.
4. Check for linear mass air flow sensor signal value rise in A
response to increases to about 4,000 rpm in engine speed.
5. If NG, go to EC-563, "Diagnosis Procedure".
EC

SEF534P

D
Diagnosis Procedure INFOID:0000000004053763

1.INSPECTION START E
Which malfunction (A or B) is duplicated?
A or B
A >> GO TO 3. F
B >> GO TO 2.
2.CHECK INTAKE SYSTEM
G
Check the following for connection.
• Air duct
• Vacuum hoses
• Intake air passage between air duct and intake manifold H
OK or NG
OK >> GO TO 3.
NG >> Reconnect the parts. I
3.CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF. J
2. Loosen and retighten three ground screws on the body. Refer to EC-545, "Ground Inspection".

M
BBIA0539E

OK or NG
OK >> GO TO 4. N
NG >> Repair or replace ground connections.
4.CHECK MAF SENSOR POWER SUPPLY CIRCUIT
1. Disconnect mass air flow (MAF) sensor harness connector. O
2. Turn ignition switch ON.

BBIA0541E

Revision: October 2008 EC-563 2009 Frontier


P0101 MAF SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]

3. Check voltage between MAF sensor terminal 2 and ground with


CONSULT-III or tester.

Voltage: Battery voltage


OK or NG
OK >> GO TO 6.
NG >> GO TO 5.

PBIB1168E

5.DETECT MALFUNCTIONING PART


Check the following.
• Harness connectors E2, F32
• Harness for open or short between IPDM E/R and mass air flow sensor
• Harness for open or short between mass air flow sensor and ECM

>> Repair harness or connectors.


6.CHECK MAF SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between MAF sensor terminal 3 and ECM terminal 67.
Refer to Wiring Diagram.

Continuity should exist.


4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
7.CHECK MAF SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between MAF sensor terminal 4 and ECM terminal 51.
Refer to Wiring Diagram.

Continuity should exist.


2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
8.CHECK INTAKE AIR TEMPERATURE SENSOR
Refer to EC-574, "Component Inspection".
OK or NG
OK >> GO TO 9.
NG >> Replace intake air temperature sensor.
9.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
Refer to EC-706, "Component Inspection".
OK or NG
OK >> GO TO 10.
NG >> Replace EVAP control system pressure sensor.
10.CHECK MASS AIR FLOW SENSOR
Refer to EC-565, "Component Inspection".

Revision: October 2008 EC-564 2009 Frontier


P0101 MAF SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
OK or NG
OK >> GO TO 11. A
NG >> Replace mass air flow sensor.
11.CHECK INTERMITTENT INCIDENT
EC
Refer to GI-49, "Intermittent Incident".

>> INSPECTION END C


Component Inspection INFOID:0000000004053764

MASS AIR FLOW SENSOR D

With CONSULT-III
1. Reconnect all harness connectors disconnected. E
2. Start engine and warm it up to normal operating temperature.
3. Connect CONSULT-III and select “DATA MONITOR” mode.
4. Select “MAS A/F SE-B1” and check indication under the following conditions. F

Condition MAS A/F SE-B1 (V)


G
Ignition switch ON (Engine stopped.) Approx. 0.4
Idle (Engine is warmed-up to normal
0.9 - 1.2
operating temperature.)
H
2,500 rpm (Engine is warmed-up to
1.5 - 1.8
normal operating temperature.)
Idle to about 4,000 rpm 0.9 - 1.2 to Approx. 2.4*
I
*: Check for linear voltage rise in response to engine being increased to about 4,000 rpm.
5. If the voltage is out of specification, proceed the following.
a. Check for the cause of uneven air flow through mass air flow sensor. Refer to following. J
• Crushed air ducts
• Malfunctioning seal of air cleaner element
• Uneven dirt of air cleaner element K
• Improper specification of intake air system parts
b. If NG, repair or replace malfunctioning part and perform step 2 to 4 again.
If OK, go to next step.
L
6. Turn ignition switch OFF.
7. Disconnect mass air flow sensor harness connector and reconnect it again.
8. Perform step 2 to 4 again. M
9. If NG, clean or replace mass air flow sensor.
Without CONSULT-III
N
1. Reconnect all harness connectors disconnected.
2. Start engine and warm it up to normal operating temperature.
3. Check voltage between ECM terminal 51 (Mass air flow sensor O
signal) and ground.

Condition Voltage V
P
Ignition switch ON (Engine stopped.) Approx. 0.4
Idle (Engine is warmed-up to normal
0.9 - 1.2
operating temperature.)
2,500 rpm (Engine is warmed-up to
1.5 - 1.8
normal operating temperature.)
Idle to about 4,000 rpm 0.9 - 1.2 to Approx. 2.4* PBIB1106E

Revision: October 2008 EC-565 2009 Frontier


P0101 MAF SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
*: Check for linear voltage rise in response to engine being increased to about 4,000 rpm.
4. If the voltage is out of specification, proceed the following.
a. Check for the cause of uneven air flow through mass air flow sensor. Refer to following.
• Crushed air ducts
• Malfunctioning seal of air cleaner element
• Uneven dirt of air cleaner element
• Improper specification of intake air system parts
b. If NG, repair or replace malfunctioning part and perform step 2 to 3 again.
If OK, go to next step.
5. Turn ignition switch OFF.
6. Disconnect mass air flow sensor harness connector and reconnect it again.
7. Perform step 2 and 3 again.
8. If NG, clean or replace mass air flow sensor.

Revision: October 2008 EC-566 2009 Frontier


P0102, P0103 MAF SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
P0102, P0103 MAF SENSOR
A
Component Description INFOID:0000000004053765

The mass air flow sensor (1) is placed in the stream of intake air. It EC
measures the intake flow rate by measuring a part of the entire
intake flow. The mass air flow sensor controls the temperature of the
hot wire to a certain amount. The heat generated by the hot wire is
reduced as the intake air flows around it. The more air, the greater C
the heat loss.
Therefore, the electric current is supplied to hot wire is changed to
maintain the temperature of the hot wire as air flow increases. The D
ECM detects the air flow by means of this current change.

PBIA9559J E
On Board Diagnosis Logic INFOID:0000000004053766

These self-diagnoses have the one trip detection logic. F

Trouble diagnosis
DTC No. DTC detecting condition Possible cause
name
G
• Harness or connectors
P0102 Mass air flow sensor An excessively low voltage from the sensor is sent (The sensor circuit is open or shorted.)
0102 circuit low input to ECM. • Intake air leaks
• Mass air flow sensor H
• Harness or connectors
P0103 Mass air flow sensor An excessively high voltage from the sensor is
(The sensor circuit is open or shorted.)
0103 circuit high input sent to ECM.
• Mass air flow sensor I
FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MIL illuminates.
J
Detected items Engine operating condition in fail-safe mode
Mass air flow sensor circuit Engine speed will not rise more than 2,400 rpm due to the fuel cut.
K
DTC Confirmation Procedure INFOID:0000000004053767

NOTE: L
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition switch OFF and wait at least 10 seconds. M
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
PROCEDURE FOR DTC P0102 N
1. Start engine and wait at least 5 seconds.
2. Check DTC.
3. If DTC is detected, go to EC-568, "Diagnosis Procedure". O
PROCEDURE FOR DTC P0103
1. Turn ignition switch ON and wait at least 5 seconds.
2. Check DTC. P
3. If DTC is detected, go to EC-568, "Diagnosis Procedure".
If DTC is not detected, go to next step.
4. Start engine and wait at least 5 seconds.
5. Check DTC.
6. If DTC is detected, go to EC-568, "Diagnosis Procedure".

Revision: October 2008 EC-567 2009 Frontier


P0102, P0103 MAF SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
Diagnosis Procedure INFOID:0000000004053768

1.INSPECTION START
Which malfunction (P0102 or P0103) is duplicated?
P0102 or P0103
P0102 >> GO TO 2.
P0103 >> GO TO 3.
2.CHECK INTAKE SYSTEM
Check the following for connection.
• Air duct
• Vacuum hoses
• Intake air passage between air duct and intake manifold
OK or NG
OK >> GO TO 3.
NG >> Reconnect the parts.
3.CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body. Refer to EC-545, "Ground Inspection".

BBIA0539E

OK or NG
OK >> GO TO 4.
NG >> Repair or replace ground connections.
4.CHECK MAF SENSOR POWER SUPPLY CIRCUIT
1. Disconnect mass air flow (MAF) sensor harness connector.
2. Turn ignition switch ON.

BBIA0541E

Revision: October 2008 EC-568 2009 Frontier


P0102, P0103 MAF SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
3. Check voltage between MAF sensor terminal 2 and ground with
CONSULT-III or tester. A

Voltage: Battery voltage


OK or NG EC
OK >> GO TO 6.
NG >> GO TO 5.
C

PBIB1168E

5.DETECT MALFUNCTIONING PART D

Check the following.


• Harness connectors E2, F32
E
• Harness for open or short between IPDM E/R and mass air flow sensor
• Harness for open or short between mass air flow sensor and ECM

F
>> Repair open circuit or short to ground or short to power in harness or connectors.
6.CHECK MAF SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. G
2. Disconnect ECM harness connector.
3. Check harness continuity between MAF sensor terminal 3 and ECM terminal 67.
Refer to Wiring Diagram. H

Continuity should exist.


4. Also check harness for short to ground and short to power. I
OK or NG
OK >> GO TO 7.
NG >> Repair open circuit or short to ground or short to power in harness or connectors. J
7.CHECK MAF SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between MAF sensor terminal 4 and ECM terminal 51.
K
Refer to Wiring Diagram.

Continuity should exist.


L
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8. M
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
8.CHECK MASS AIR FLOW SENSOR
Refer to EC-565, "Component Inspection". N
OK or NG
OK >> GO TO 9.
NG >> Replace mass air flow sensor. O

9.CHECK INTERMITTENT INCIDENT


Refer to GI-49, "Intermittent Incident". P

>> INSPECTION END


Component Inspection INFOID:0000000004053769

MASS AIR FLOW SENSOR

Revision: October 2008 EC-569 2009 Frontier


P0102, P0103 MAF SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
With CONSULT-III
1. Reconnect all harness connectors disconnected.
2. Start engine and warm it up to normal operating temperature.
3. Connect CONSULT-III and select “DATA MONITOR” mode.
4. Select “MAS A/F SE-B1” and check indication under the following conditions.

Condition MAS A/F SE-B1 (V)


Ignition switch ON (Engine stopped.) Approx. 0.4
Idle (Engine is warmed-up to normal
0.9 - 1.2
operating temperature.)
2,500 rpm (Engine is warmed-up to
1.5 - 1.8
normal operating temperature.)
Idle to about 4,000 rpm 0.9 - 1.2 to Approx. 2.4*
*: Check for linear voltage rise in response to engine being increased to about 4,000 rpm.
5. If the voltage is out of specification, proceed the following.
a. Check for the cause of uneven air flow through mass air flow sensor. Refer to following.
• Crushed air ducts
• Malfunctioning seal of air cleaner element
• Uneven dirt of air cleaner element
• Improper specification of intake air system parts
b. If NG, repair or replace malfunctioning part and perform step 2 to 4 again.
If OK, go to next step.
6. Turn ignition switch OFF.
7. Disconnect mass air flow sensor harness connector and reconnect it again.
8. Perform step 2 to 4 again.
9. If NG, clean or replace mass air flow sensor.
Without CONSULT-III
1. Reconnect all harness connectors disconnected.
2. Start engine and warm it up to normal operating temperature.
3. Check voltage between ECM terminal 51 (Mass air flow sensor
signal) and ground.

Condition Voltage V
Ignition switch ON (Engine stopped.) Approx. 0.4
Idle (Engine is warmed-up to normal
0.9 - 1.2
operating temperature.)
2,500 rpm (Engine is warmed-up to
1.5 - 1.8
normal operating temperature.)
Idle to about 4,000 rpm 0.9 - 1.2 to Approx. 2.4* PBIB1106E

*: Check for linear voltage rise in response to engine being increased to about 4,000 rpm.
4. If the voltage is out of specification, proceed the following.
a. Check for the cause of uneven air flow through mass air flow sensor. Refer to following.
• Crushed air ducts
• Malfunctioning seal of air cleaner element
• Uneven dirt of air cleaner element
• Improper specification of intake air system parts
b. If NG, repair or replace malfunctioning part and perform step 2 to 3 again.
If OK, go to next step.
5. Turn ignition switch OFF.
6. Disconnect mass air flow sensor harness connector and reconnect it again.
7. Perform step 2 and 3 again.

Revision: October 2008 EC-570 2009 Frontier


P0102, P0103 MAF SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
8. If NG, clean or replace mass air flow sensor.
A

EC

Revision: October 2008 EC-571 2009 Frontier


P0112, P0113 IAT SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
P0112, P0113 IAT SENSOR
Component Description INFOID:0000000004053770

The intake air temperature sensor is built-into the mass air flow sen-
sor (1). The sensor detects intake air temperature and transmits a
signal to the ECM.
The temperature sensing unit uses a thermistor which is sensitive to
the change in temperature. Electrical resistance of the thermistor
decreases in response to the rise in temperature.

PBIA9559J

<Reference data>

Intake air temperature


Voltage* V Resistance kΩ
°C (°F)
25 (77) 3.3 1.800 - 2.200
80 (176) 1.2 0.283 - 0.359
*: This data is reference value and is measured between ECM terminal 34 (Intake air
temperature sensor) and ground.
CAUTION:
Never use ECM ground terminals when measuring input/output SEF012P

voltage. Doing so may result in damage to the ECM's transistor.


Use a ground other than ECM terminals, such as the ground.
On Board Diagnosis Logic INFOID:0000000004053771

Trouble diagnosis
DTC No. DTC detecting condition Possible cause
name
Intake air tempera-
P0112 An excessively low voltage from the sensor is
ture sensor circuit
0112 sent to ECM. • Harness or connectors
low input
(The sensor circuit is open or shorted.)
Intake air tempera- • Intake air temperature sensor
P0113 An excessively high voltage from the sensor is
ture sensor circuit
0113 sent to ECM.
high input

DTC Confirmation Procedure INFOID:0000000004053772

1. If DTC Confirmation Procedure has been previously conducted, always perform the following before con-
ducting the next step.
a. Turn ignition switch OFF and wait at least 10 seconds.
b. Turn ignition switch ON.
c. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON and wait at least 5 seconds.
3. Check 1st trip DTC.
4. If 1st trip DTC is detected, go to EC-572, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000004053773

1.CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.

Revision: October 2008 EC-572 2009 Frontier


P0112, P0113 IAT SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
2. Loosen and retighten three ground screws on the body. Refer to EC-545, "Ground Inspection".
A

EC

BBIA0539E

OK or NG D
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2.CHECK INTAKE AIR TEMPERATURE SENSOR POWER SUPPLY CIRCUIT E

1. Disconnect mass air flow sensor (intake air temperature sensor


is built-in) harness connector.
2. Turn ignition switch ON. F

BBIA0541E

I
3. Check voltage between mass air flow sensor terminal 5 and
ground.
J
Voltage: Approximately 5V
OK or NG
OK >> GO TO 3. K
NG >> Repair harness or connectors.

L
PBIB1169E

3.CHECK INTAKE AIR TEMPERATURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
M
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between mass air flow sensor terminal 6 and ECM terminal 67.
Refer to Wiring Diagram. N

Continuity should exist.


4. Also check harness for short to ground and short to power. O
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors. P
4.CHECK INTAKE AIR TEMPERATURE SENSOR
Refer to EC-574, "Component Inspection".
OK or NG
OK >> GO TO 5.
NG >> Replace mass air flow sensor (with intake air temperature sensor).

Revision: October 2008 EC-573 2009 Frontier


P0112, P0113 IAT SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]

5.CHECK INTERMITTENT INCIDENT


Refer to GI-49, "Intermittent Incident".

>> INSPECTION END


Component Inspection INFOID:0000000004053774

INTAKE AIR TEMPERATURE SENSOR


1. Check resistance between mass air flow sensor (1) terminals 5
and 6 under the following conditions.

Intake air temperature °C (°F) Resistance kΩ


25 (77) 1.800 - 2.200
2. If NG, replace mass air flow sensor (with intake air temperature
sensor).

PBIA9559J

SEF012P

Revision: October 2008 EC-574 2009 Frontier


P0116 ECT SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
P0116 ECT SENSOR
A
Component Description INFOID:0000000004303053

The engine coolant temperature sensor is used to detect the engine EC


coolant temperature. The sensor modifies a voltage signal from the
ECM. The modified signal returns to the ECM as the engine coolant
temperature input. The sensor uses a thermistor which is sensitive to
the change in temperature. The electrical resistance of the ther- C
mistor decreases as temperature increases.

SEF594K E

<Reference data>
F
Engine coolant
Voltage* (V) Resistance (kΩ)
temperature °C (°F)]
−10 (14) 4.4 7.0 - 11.4 G
20 (68) 3.5 2.1 - 2.9
50 (122) 2.2 0.68 - 1.00
H
90 (194) 0.9 0.236 - 0.260
*: This data is reference value and is measured between ECM terminal 73 (Engine
SEF012P
coolant temperature sensor) and ground.
CAUTION: I
Never use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
J
On Board Diagnosis Logic INFOID:0000000004303054

K
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Engine coolant temperature signal from engine
Engine coolant tempera- • Harness or connectors
P0116 coolant temperature sensor does not fluctuate,
0116
ture sensor circuit range/
even when some time has passed after starting
(High or low resistance in the circuit) L
performance • Engine coolant temperature sensor
the engine with pre-warming up condition.

DTC Confirmation Procedure INFOID:0000000004303055 M

NOTE:
• If DTC P0116 is displayed with P0117 or P0118, first perform the trouble diagnosis for DTC P0117,
P0118. Refer to EC-579, "DTC Confirmation Procedure". N
• If DTC Confirmation Procedure has been previously conducted, always perform the following before con-
ducting the next step.
1. Turn ignition swich OFF and wait at least 10 seconds. O
2. Turn ignition swich ON.
3. Turn ignition swich OFF and wait at least 10 seconds.
P
TESTING CONDITION:
Before performing the following procedure, never fill with the fuel.
1. Start engine and warm it up to normal operating temperature.
2. Rev engine up to 2,000 rpm for more than10 minutes.
3. Move the vehicle to a cool place, then stop engine and turn ignition switch OFF.
4. Check resistance between “fuel level sensor and fuel pump” terminals 3 and 4.
5. Soak the vehicle until the resistance between “fuel level sensor and fuel pump” terminals 3 and 4
becomes 0.5 kΩ higher than the value measured before soaking.
Revision: October 2008 EC-575 2009 Frontier
P0116 ECT SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
CAUTION:
Never turn ignition switch ON during the soaking time.
NOTE:
Soak time changes depending on ambient air temperature. It may take several hours.
6. Start engine and let it idle for 5 minutes.
7. Check 1st trip DTC.
8. If 1st trip DTC is detected, go to EC-576, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000004303056

1.CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body.
Refer to EC-545, "Ground Inspection".

BBIA0539E

OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2.CHECK ENGINE COOLANT TEMPERATURE SENSOR
Refer to EC-576, "Component Inspection".
OK or NG
OK >> GO TO 3.
NG >> Replace engine coolant temperature sensor.
3.CHECK INTERMITTENT INCIDENT
Refer to GI-46, "How to Check Terminal" and GI-49, "Intermittent Incident".
For Wiring Diagram, refer to EC-893, "Wiring Diagram - ENGINE CONTROL SYSTEM -".

>> INSPECTION END


Component Inspection INFOID:0000000004303057

ENGINE COOLANT TEMPERATURE SENSOR


1. Check resistance between engine coolant temperature sensor
terminals 1 and 2 as shown in the figure.

PBIB2005E

Revision: October 2008 EC-576 2009 Frontier


P0116 ECT SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]

Engine coolant temperature °C (°F)] Resistance (kΩ A


20 (68) 2.1 - 2.9
50 (122) 0.68 - 1.00
EC
90 (194) 0.236 - 0.260
2. If NG, replace engine coolant temperature sensor.
C

SEF012P

Revision: October 2008 EC-577 2009 Frontier


P0117, P0118 ECT SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
P0117, P0118 ECT SENSOR
Component Description INFOID:0000000004053775

The engine coolant temperature sensor is used to detect the engine


coolant temperature. The sensor modifies a voltage signal from the
ECM. The modified signal returns to the ECM as the engine coolant
temperature input. The sensor uses a thermistor which is sensitive to
the change in temperature. The electrical resistance of the ther-
mistor decreases as temperature increases.

SEF594K

<Reference data>

Engine coolant temperature


Voltage* V Resistance kΩ
°C (°F)
-10 (14) 4.4 7.0 - 11.4
20 (68) 3.5 2.1 - 2.9
50 (122) 2.2 0.68 - 1.00
90 (194) 0.9 0.236 - 0.260
*: This data is reference value and is measured between ECM terminal 73 (Engine
SEF012P
coolant temperature sensor) and ground.
CAUTION:
Never use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
On Board Diagnosis Logic INFOID:0000000004053776

These self-diagnoses have the one trip detection logic.

Trouble Diagnosis
DTC No. DTC Detecting Condition Possible Cause
Name
Engine coolant tem-
P0117 An excessively low voltage from the sensor is
perature sensor cir-
0117 sent to ECM. • Harness or connectors
cuit low input
(The sensor circuit is open or shorted.)
Engine coolant tem- • Engine coolant temperature sensor
P0118 An excessively high voltage from the sensor is
perature sensor cir-
0118 sent to ECM.
cuit high input

FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MIL illuminates.

Revision: October 2008 EC-578 2009 Frontier


P0117, P0118 ECT SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]

Detected items Engine operating condition in fail-safe mode A


Engine coolant temperature will be determined by ECM based on the following condition.
CONSULT-III displays the engine coolant temperature decided by ECM.
Engine coolant temperature decided EC
Condition
(CONSULT-III display)

Engine coolant temper- Just as ignition switch is turned ON or START 40°C (104°F)
ature sensor circuit Approx. 4 minutes or more after engine starting 80°C (176°F) C
40 - 80°C (104 - 176°F)
Except as shown above
(Depends on the time)
When the fail-safe system for engine coolant temperature sensor is activated, the cooling fan operates while D
engine is running.

DTC Confirmation Procedure INFOID:0000000004053777 E

1. If DTC Confirmation Procedure has been previously conducted, always perform the following before con-
ducting the next step.
F
a. Turn ignition switch OFF and wait at least 10 seconds.
b. Turn ignition switch ON.
c. Turn ignition switch OFF and wait at least 10 seconds. G
2. Turn ignition switch ON and wait at least 5 seconds.
3. Check DTC.
4. If DTC is detected, go to EC-579, "Diagnosis Procedure". H

Diagnosis Procedure INFOID:0000000004053778

I
1.CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body. Refer to EC-545, "Ground Inspection". J

BBIA0539E
M
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections. N
2.CHECK ECT SENSOR POWER SUPPLY CIRCUIT
1. Disconnect engine coolant temperature (ECT) sensor harness
connector. O
2. Turn ignition switch ON.

BBIA0542E

Revision: October 2008 EC-579 2009 Frontier


P0117, P0118 ECT SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
3. Check voltage between ECT sensor terminal 1 and ground with
CONSULT-III or tester.

Voltage: Approximately 5V
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to ground or short to power
in harness or connectors.

PBIB0080E

3.CHECK ECT SENSOR GROUND CIRCUIT FOR OPEN AND SHORT


1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECT sensor terminal 2 and ECM terminal 67.
Refer to Wiring Diagram.

Continuity should exist.


4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK ENGINE COOLANT TEMPERATURE SENSOR
Refer to EC-580, "Component Inspection".
OK or NG
OK >> GO TO 5.
NG >> Replace engine coolant temperature sensor.
5.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".

>> INSPECTION END


Component Inspection INFOID:0000000004053779

ENGINE COOLANT TEMPERATURE SENSOR


1. Check resistance between engine coolant temperature sensor
terminals 1 and 2 as shown in the figure.

PBIB2005E

Revision: October 2008 EC-580 2009 Frontier


P0117, P0118 ECT SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
<Reference data>
A
Engine coolant temperature °C (°F) Resistance kΩ
20 (68) 2.1 - 2.9
EC
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260
2. If NG, replace engine coolant temperature sensor. C

SEF012P

Revision: October 2008 EC-581 2009 Frontier


P0122, P0123 TP SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
P0122, P0123 TP SENSOR
Component Description INFOID:0000000004053780

Electric throttle control actuator consists of throttle control motor,


throttle position sensor, etc. The throttle position sensor responds to
the throttle valve movement.
The throttle position sensor has the two sensors. These sensors are
a kind of potentiometer which transform the throttle valve position
into output voltage, and emit the voltage signal to the ECM.The ECM
judges the current opening angle of the throttle valve from these sig-
nals and controls the throttle valve opening angle in response to
driving conditions via the throttle control motor.

PBIB0145E

On Board Diagnosis Logic INFOID:0000000004053781

These self-diagnoses have the one trip detection logic.

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0122 Throttle position sensor An excessively low voltage from the TP sensor • Harness or connectors
0122 2 circuit low input 2 is sent to ECM. (The TP sensor 2 circuit is open or short-
ed.)
(The APP sensor 2 circuit is shorted.)
P0123 Throttle position sensor An excessively high voltage from the TP sensor • Electric throttle control actuator
0123 2 circuit high input 2 is sent to ECM. (TP sensor 2)
• Accelerator pedal position sensor
(APP sensor 2)

FAIL-SAFE MODE
When the malfunction is detected, ECM enters fail-safe mode and the MIL illuminates.

Engine operation condition in fail-safe mode


The ECM controls the electric throttle control actuator in regulating the throttle opening in order for the idle position to be within +10
degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal condition.
So, the acceleration will be poor.

DTC Confirmation Procedure INFOID:0000000004053782

NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
1. Start engine and let it idle for 1 second.
2. Check DTC.
3. If DTC is detected, go to EC-582, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000004053783

1.CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.

Revision: October 2008 EC-582 2009 Frontier


P0122, P0123 TP SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
2. Loosen and retighten three ground screws on the body. Refer to EC-545, "Ground Inspection".
A

EC

BBIA0539E

OK or NG D
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2.CHECK THROTTLE POSITION SENSOR 2 POWER SUPPLY CIRCUIT-I E

1. Disconnect electric throttle control actuator harness connector.


2. Turn ignition switch ON.
F

BBIA0543E

I
3. Check voltage between electric throttle control actuator terminal
2 and ground with CONSULT-III or tester.
J
Voltage: Approximately 5V
OK or NG
OK >> GO TO 7. K
NG >> GO TO 3.

L
PBIB2604E

3.CHECK THROTTLE POSITION SENSOR 2 POWER SUPPLY CIRCUIT-II


M
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between electric throttle control actuator terminal 2 and ECM terminal 47.
Refer to Wiring Diagram. N

Continuity should exist.


OK or NG O
OK >> GO TO 4.
NG >> Repair open circuit.
4.CHECK THROTTLE POSITION SENSOR 2 POWER SUPPLY CIRCUIT-III P

Check harness for short to power and short to ground, between the following terminals.

ECM terminal Sensor terminal Reference Wiring Diagram


47 Electric throttle control actuator terminal 2
EC-893
91 APP sensor terminal 1

Revision: October 2008 EC-583 2009 Frontier


P0122, P0123 TP SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
OK or NG
OK >> GO TO 5.
NG >> Repair short to ground or short to power in harness or connectors.
5.CHECK APP SENSOR
Refer to EC-827, "Component Inspection".
OK or NG
OK >> GO TO 11.
NG >> GO TO 6.
6.REPLACE ACCELERATOR PEDAL ASSEMBLY
1. Replace accelerator pedal assembly.
2. Perform EC-475, "Accelerator Pedal Released Position Learning".
3. Perform EC-475, "Throttle Valve Closed Position Learning".
4. Perform EC-475, "Idle Air Volume Learning".

>> INSPECTION END


7.CHECK THROTTLE POSITION SENSOR 2 GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between electric throttle control actuator terminal 4 and ECM terminal 66.
Refer to Wiring Diagram.

Continuity should exist.


4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
8.CHECK THROTTLE POSITION SENSOR 2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal 69 and electric throttle control actuator terminal 3.
Refer to Wiring Diagram.

Continuity should exist.


2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 9.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
9.CHECK THROTTLE POSITION SENSOR
Refer to EC-585, "Component Inspection".
OK or NG
OK >> GO TO 11.
NG >> GO TO 10.
10.REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR
1. Replace the electric throttle control actuator.
2. Perform EC-475, "Throttle Valve Closed Position Learning".
3. Perform EC-475, "Idle Air Volume Learning".

>> INSPECTION END


11.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".

Revision: October 2008 EC-584 2009 Frontier


P0122, P0123 TP SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
>> INSPECTION END
A
Component Inspection INFOID:0000000004053784

THROTTLE POSITION SENSOR


EC
1. Reconnect all harness connectors disconnected.
2. Perform EC-475, "Throttle Valve Closed Position Learning".
3. Turn ignition switch ON. C
4. Set selector lever to D position (A/T), 1st position (M/T)
5. Check voltage between ECM terminals 50 (TP sensor 1 signal), 69 (TP sensor 2 signal) and ground under
the following conditions. D

Terminal Accelerator pedal Voltage


Fully released More than 0.36V E
50
(Throttle position sensor 1) Fully depressed Less than 4.75V

69 Fully released Less than 4.75V


F
(Throttle position sensor 2) Fully depressed More than 0.36V
6. If NG, replace electric throttle control actuator and go to the next
step. G
7. Perform EC-475, "Throttle Valve Closed Position Learning". PBIB1170E

8. Perform EC-475, "Idle Air Volume Learning".


H

Revision: October 2008 EC-585 2009 Frontier


P0125 ECT SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
P0125 ECT SENSOR
Component Description INFOID:0000000004053785

The engine coolant temperature sensor is used to detect the engine


coolant temperature. The sensor modifies a voltage signal from the
ECM. The modified signal returns to the ECM as the engine coolant
temperature input. The sensor uses a thermistor which is sensitive to
the change in temperature. The electrical resistance of the ther-
mistor decreases as temperature increases.

SEF594K

<Reference data>

Engine coolant
Voltage* V Resistance kΩ
temperature °C (°F)
-10 (14) 4.4 7.0 - 11.4
20 (68) 3.5 2.1 - 2.9
50 (122) 2.2 0.68 - 1.00
90 (194) 0.9 0.236 - 0.260
*: This data is reference value and is measured between ECM terminal 73 (Engine
SEF012P
coolant temperature sensor) and ground.
CAUTION:
Never use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
On Board Diagnosis Logic INFOID:0000000004053786

NOTE:
If DTC P0125 is displayed with P0116, first perform the trouble diagnosis for DTC P0116. Refer to EC-
575, "Component Description".
NOTE:
If DTC P0125 is displayed with P0117 or P0118, first perform the trouble diagnosis for DTC P0117 or
P0118. Refer to EC-578, "Component Description".

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Voltage sent to ECM from the sensor is not
• Harness or connectors
Insufficient engine cool- practical, even when some time has passed
P0125 (High resistance in the circuit)
ant temperature for after starting the engine.
0125 • Engine coolant temperature sensor
closed loop fuel control • Engine coolant temperature is insufficient for
• Thermostat
closed loop fuel control.

DTC Confirmation Procedure INFOID:0000000004053787

CAUTION:
Never overheat engine.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
WITH CONSULT-III
Revision: October 2008 EC-586 2009 Frontier
P0125 ECT SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-III. A
3. Check that “COOLAN TEMP/S” is above 20°C (68°F).
If the temperature is above 20°C (68°F), the test result will be OK.
If the temperature is below 20°C (68°F), go to following step.
EC
4. Start engine and run it for 65 minutes at idle speed.
If “COOLAN TEMP/S” increases to more than 20°C (68°F) within 65 minutes, stop engine because
the test result will be OK.
5. Check 1st trip DTC. C
6. If 1st trip DTC is detected, go to EC-587, "Diagnosis Procedure".
WITH GST
Follow the procedure “WITH CONSULT-III” above. D

Diagnosis Procedure INFOID:0000000004053788

E
1.CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body. Refer to EC-545, "Ground Inspection". F

BBIA0539E
I
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections. J
2.CHECK ENGINE COOLANT TEMPERATURE SENSOR
Refer to EC-587, "Component Inspection".
K
OK or NG
OK >> GO TO 3.
NG >> Replace engine coolant temperature sensor.
L
3.CHECK THERMOSTAT OPERATION
When the engine is cold [lower than 70°C (158°F)] condition, grasp lower radiator hose and confirm that the
engine coolant does not flow. M
OK or NG
OK >> GO TO 4.
NG >> Repair or replace thermostat. Refer to CO-55, "Removal and Installation". N
4.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".
O

>> INSPECTION END


Component Inspection INFOID:0000000004053789 P

ENGINE COOLANT TEMPERATURE SENSOR

Revision: October 2008 EC-587 2009 Frontier


P0125 ECT SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
1. Check resistance between engine coolant temperature sensor
terminals 1 and 2 as shown in the figure.

PBIB2005E

<Reference data>

Engine coolant temperature °C (°F) Resistance kΩ


20 (68) 2.1 - 2.9
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260
2. If NG, replace engine coolant temperature sensor.

SEF012P

Revision: October 2008 EC-588 2009 Frontier


P0127 IAT SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
P0127 IAT SENSOR
A
Component Description INFOID:0000000004053790

The intake air temperature sensor is built into mass air flow sensor EC
(1). The sensor detects intake air temperature and transmits a signal
to the ECM.
The temperature sensing unit uses a thermistor which is sensitive to
the change in temperature. Electrical resistance of the thermistor C
decreases in response to the temperature rise.

PBIA9559J E

<Reference data>
F
Intake air temperature
Voltage* V Resistance kΩ
°C (°F)
25 (77) 3.3 1.800 - 2.200 G
80 (176) 1.2 0.283 - 0.359
*: This data is reference value and is measured between ECM terminal 34 (Intake air
temperature sensor) and ground. H
CAUTION:
Never use ECM ground terminals when measuring input/output SEF012P

voltage. Doing so may result in damage to the ECM's transistor. I


Use a ground other than ECM terminals, such as the ground.
On Board Diagnosis Logic INFOID:0000000004053791

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Rationally incorrect voltage from the sensor is • Harness or connectors K
P0127 Intake air temperature
sent to ECM, compared with the voltage signal (The sensor circuit is open or shorted)
0127 too high
from engine coolant temperature sensor. • Intake air temperature sensor
L
DTC Confirmation Procedure INFOID:0000000004053792

NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct- M
ing the next step.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON. N
3. Turn ignition switch OFF and wait at least 10 seconds.
CAUTION:
Always drive vehicle at a safe speed. O
TESTING CONDITION:
This test may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a road
test is expected to be easier, it is unnecessary to lift the vehicle. P
WITH CONSULT-III
1. Wait until engine coolant temperature is less than 90°C (194°F)
a. Turn ignition switch ON.
b. Select “DATA MONITOR” mode with CONSULT-III.
c. Check the engine coolant temperature.

Revision: October 2008 EC-589 2009 Frontier


P0127 IAT SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
d. If the engine coolant temperature is not less than 90°C (194°F), turn ignition switch OFF and cool down
engine.
• Perform the following steps before engine coolant temperature is above 90°C (194°F).
2. Turn ignition switch ON.
3. Select “DATA MONITOR” mode with CONSULT-III.
4. Start engine.
5. Hold vehicle speed at more than 70 km/h (43 MPH) for 100 consecutive seconds.
6. Check 1st trip DTC.
7. If 1st trip DTC is detected, go to EC-590, "Diagnosis Procedure".
WITH GST
Follow the procedure “WITH CONSULT-III” above.
Diagnosis Procedure INFOID:0000000004053793

1.CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body. Refer to EC-545, "Ground Inspection".

BBIA0539E

OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2.CHECK INTAKE AIR TEMPERATURE SENSOR
Refer to EC-590, "Component Inspection".
OK or NG
OK >> GO TO 3.
NG >> Replace mass air flow sensor (with intake air temperature sensor).
3.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".

>> INSPECTION END


Component Inspection INFOID:0000000004053794

INTAKE AIR TEMPERATURE SENSOR


1. Check resistance between intake air temperature sensor (1) ter-
minals 5 and 6 under the following conditions.

Intake air temperature °C (°F) Resistance kΩ


25 (77) 1.800 - 2.200
2. If NG, replace mass air flow sensor (with intake air temperature
sensor).

PBIA9559J

Revision: October 2008 EC-590 2009 Frontier


P0127 IAT SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]

EC

SEF012P

Revision: October 2008 EC-591 2009 Frontier


P0128 THERMOSTAT FUNCTION
< COMPONENT DIAGNOSIS > [VQ40DE]
P0128 THERMOSTAT FUNCTION
On Board Diagnosis Logic INFOID:0000000004053795

NOTE:
If DTC P0128 is displayed with DTC P0300, P0301, P0302, P0303, P0304, P0305 or P0306, first perform
the trouble diagnosis for DTC P0300, P0301, P0302, P0303, P0304, P0305, P0306. Refer to EC-653,
"DTC Confirmation Procedure".
Engine coolant temperature has not risen enough to open the thermostat even though the engine has run long
enough.
This is due to a leak in the seal or the thermostat being stuck open.

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
The engine coolant temperature does not • Thermostat
P0128
Thermostat function reach to specified temperature even though • Leakage from sealing portion of thermostat
0128
the engine has run long enough. • Engine coolant temperature sensor

DTC Confirmation Procedure INFOID:0000000004303303

NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next test.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.

WITH CONSULT-III
TESTING CONDITION:
• For best results, perform at ambient temperature of –10°C (14°F) or higher.
• For best results, perform at engine coolant temperature of –10°C (14°F) to 56°C (133°F).
• Before performing the following procedure, do not add fuel.
1. Turn A/C switch OFF.
2. Turn blower fan switch OFF.
3. Turn ignition switch ON.
4. Select “COOLAN TEMP/S” in “DATA MONITOR” mode with CONSULT-III.
5. Check the indication of “COOLAN TEMP/S”.
If it is below 56°C (133°F), go to following step.
If it is above 56°C (133°F), cool down the engine to less than 56°C (133°F). Then go to next steps.
6. Start engine and wait at idle for at least 10 minutes under the following conditions.

VHCL SPEED SE More than 56 km/h (35MPH)


CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “COOLAN TEMP/S” increases to more than 71°C (160°F) within 30 minutes, turn ignition switch
OFF because the test result will be OK.
7. Check 1st trip DTC.
8. If 1st trip DTC is detected, go to EC-592, "Diagnosis Procedure".

WITH GST
Follow the procedure “WITH CONSULT-III” above.
Diagnosis Procedure INFOID:0000000004053797

1.CHECK ENGINE COOLANT TEMPERATURE SENSOR


Refer to EC-593, "Component Inspection".
OK or NG
Revision: October 2008 EC-592 2009 Frontier
P0128 THERMOSTAT FUNCTION
< COMPONENT DIAGNOSIS > [VQ40DE]
OK >> GO TO 2.
NG >> Replace engine coolant temperature sensor. A
2.CHECK THERMOSTAT
Refer to CO-55, "Removal and Installation".
EC
OK or NG
OK >> INSPECTION END
NG >> Replace thermostat.
C
Component Inspection INFOID:0000000004053798

ENGINE COOLANT TEMPERATURE SENSOR D


1. Check resistance between engine coolant temperature sensor
terminals 1 and 2 as shown in the figure.
E

G
PBIB2005E

H
<Reference data>

Engine coolant temperature °C (°F) Resistance kΩ


I
20 (68) 2.1 - 2.9
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260 J
2. If NG, replace engine coolant temperature sensor.

K
SEF012P

Revision: October 2008 EC-593 2009 Frontier


P0130, P0150 A/F SENSOR 1
< COMPONENT DIAGNOSIS > [VQ40DE]
P0130, P0150 A/F SENSOR 1
Component Description INFOID:0000000004053799

The air fuel ratio (A/F) sensor 1 is a planar one-cell limit current sen-
sor. The sensor element of the A/F sensor 1 is composed an elec-
trode layer, which transports ions. It has a heater in the element.
The sensor is capable of precise measurement = 1, but also in the
lean and rich range. Together with its control electronics, the sensor
outputs a clear, continuous signal throughout a wide range.
The exhaust gas components diffuse through the diffusion layer at
the sensor cell. An electrode layer is applied voltage, and this cur-
rent relative oxygen density in lean. Also this current relative hydro-
carbon density in rich.
Therefore, the A/F sensor 1 is able to indicate air fuel ratio by this PBIB3353E
electrode layer of current. In addition, a heater is integrated in the
sensor to ensure the required operating temperature of about 800°C
(1,472°F).

PBIB3354E

On Board Diagnosis Logic INFOID:0000000004053800

To judge the malfunctions, the diagnosis checks that the A/F signal computed by ECM from the air fuel ratio
(A/F) sensor 1 signal fluctuates according to fuel feedback control.

DTC No. Trouble diagnosis name DTC detecting condition Possible Cause
P0130 The A/F signal computed by ECM from the A/F
0130 A) sensor 1 signal is constantly in a range other • Harness or connectors
(Bank 1) Air fuel ratio (A/F) sensor 1 than approx. 2.2V. (The A/F sensor 1 circuit is open
P0150 circuit or shorted.)
The A/F signal computed by ECM from the A/F • Air fuel ratio (A/F) sensor 1
0150 B)
sensor 1 signal is constantly approx. 2.2V.
(Bank 2)

DTC Confirmation Procedure INFOID:0000000004053801

Perform PROCEDURE FOR MALFUNCTION A first.


If the DTC cannot be confirmed, perform PROCEDURE FOR MALFUNCTION B.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
PROCEDURE FOR MALFUNCTION A
1. Start engine and warm it up to normal operating temperature.
2. Let engine idle for 2 minutes.
3. Check 1st trip DTC.
4. If 1st trip DTC is detected, go to EC-595, "Diagnosis Procedure".

Revision: October 2008 EC-594 2009 Frontier


P0130, P0150 A/F SENSOR 1
< COMPONENT DIAGNOSIS > [VQ40DE]
PROCEDURE FOR MALFUNCTION B
CAUTION: A
Always drive vehicle at a safe speed.

With CONSULT-III
EC
1. Start engine and warm it up to normal operating temperature.
2. Select “A/F SEN1 (B1)” or “A/F SEN1 (B2)” in “DATA MONITOR” mode with CONSULT-III.
3. Check “A/F SEN1 (B1)” or “A/F SEN1 (B2)” indication.
If the indication is constantly approx. 2.2V and does not fluctuates, go to EC-595, "Diagnosis Procedure". C
If the indication fluctuate around 2.2V, go to next step.
4. Select “A/F SEN1 (B1) P1276” (for DTC P0130) or “A/F SEN1 (B2) P1286” (for DTC P0150) of “A/F
SEN1” in “DTC WORK SUPPORT” mode with CONSULT-III. D
5. Touch “START”.
6. When the following conditions are met, “TESTING” will be displayed on the CONSULT-III screen.
E
ENG SPEED 1,750 - 3,200 rpm
VHCL SPEED SE More than 64 km/h (40 MPH)
B/FUEL SCHDL 1.0 - 8.0 msec F
Shift lever D position with “OD” OFF (A/T)
5th position (M/T)
If “TESTING” is not displayed after 20 seconds, retry from step 2. G
7. Release accelerator pedal fully.
NOTE:
Never apply brake when releasing the accelerator pedal. H
8. Check that “TESTING” changes to “COMPLETED”.
If “TESTING” changed to “OUT OF CONDITION”, retry from step 6.
9. Check that “OK” is displayed after touching “SELF-DIAG RESULT”.
If “NG” is displayed, go to EC-595, "Diagnosis Procedure". I

Overall Function Check INFOID:0000000004053802

J
PROCEDURE FOR MALFUNCTION B
Use this procedure to check the overall function of the A/F sensor 1 circuit. During this check, a 1st trip DTC
might not be confirmed.
K
With GST
1. Start engine and warm it up to normal operating temperature.
2. Drive the vehicle at a speed of 80 km/h (50 MPH) for a few minutes in the suitable gear position. L
3. Set D position with “OD” OFF (A/T) or 5th position (M/T), then release the accelerator pedal fully until the
vehicle speed decreases to 50 km/h (30 MPH).
NOTE:
M
Never apply brake during releasing the accelerator pedal.
4. Repeat steps 2 and 3 for five times.
5. Stop the vehicle and turn ignition switch OFF.
6. Turn ignition switch ON. N
7. Turn ignition switch OFF and wait at least 10 seconds.
8. Restart engine.
9. Repeat steps 2 and 3 for five times. O
10. Stop the vehicle and connect GST to the vehicle.
11. Check that no 1st trip DTC is displayed.
If the 1st trip DTC is displayed, go to EC-595, "Diagnosis Procedure".
P
Diagnosis Procedure INFOID:0000000004053803

1.CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.

Revision: October 2008 EC-595 2009 Frontier


P0130, P0150 A/F SENSOR 1
< COMPONENT DIAGNOSIS > [VQ40DE]
2. Loosen and retighten three ground screws on the body. Refer to EC-545, "Ground Inspection".

BBIA0539E

OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2.CHECK AIR FUEL RATIO (A/F) SENSOR 1 POWER SUPPLY CIRCUIT
1. Disconnect A/F sensor 1 harness connector.

BBIA0544E

2. Turn ignition switch ON.


3. Check voltage between A/F sensor 1 terminal 4 and ground with
CONSULT-III or tester.

Voltage: Battery voltage


OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

PBIB3308E

3.DETECT MALFUNCTIONING PART


Check the following.
• Harness connectors E2, F32
• IPDM E/R connector E119
• 15 A fuse (No.54)
• Harness for open or short between A/F sensor 1 and fuse

>> Repair or replace harness or connectors.


4.CHECK A/F SENSOR 1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between A/F sensor 1 terminal and ECM terminal as follows.
Refer to Wiring Diagram.

A/F sensor 1 terminal ECM terminal


1 35
Bank1
2 56

Revision: October 2008 EC-596 2009 Frontier


P0130, P0150 A/F SENSOR 1
< COMPONENT DIAGNOSIS > [VQ40DE]
1 16
Bank 2 A
2 75

Continuity should exist.


EC
4. Check harness continuity between the following terminals and ground.
Refer to Wiring Diagram.
C
Bank 1 Bank 2
A/F sensor 1 terminal ECM terminal A/F sensor 1 terminal ECM terminal
1 35 1 16 D
2 56 2 75

E
Continuity should not exist.
5. Also check harness for short to power.
OK or NG F
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
5.CHECK INTERMITTENT INCIDENT G
Perform GI-49, "Intermittent Incident".
OK or NG
H
OK >> GO TO 6.
NG >> Repair or replace.
6.REPLACE A/F SENSOR 1 I
Replace malfunctioning A/F sensor 1.
CAUTION:
• Discard any A/F sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a J
hard surface such as a concrete floor; use a new one.
• Before installing new A/F sensor, clean exhaust system threads using Heated Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
K

>> INSPECTION END


L

Revision: October 2008 EC-597 2009 Frontier


P0131, P0151 A/F SENSOR 1
< COMPONENT DIAGNOSIS > [VQ40DE]
P0131, P0151 A/F SENSOR 1
Component Description INFOID:0000000004053804

The air fuel ratio (A/F) sensor 1 is a planar one-cell limit current sen-
sor. The sensor element of the A/F sensor 1 is composed an elec-
trode layer, which transports ions. It has a heater in the element.
The sensor is capable of precise measurement = 1, but also in the
lean and rich range. Together with its control electronics, the sensor
outputs a clear, continuous signal throughout a wide range.
The exhaust gas components diffuse through the diffusion layer at
the sensor cell. An electrode layer is applied voltage, and this cur-
rent relative oxygen density in lean. Also this current relative hydro-
carbon density in rich.
Therefore, the A/F sensor 1 is able to indicate air fuel ratio by this PBIB3353E
electrode layer of current. In addition, a heater is integrated in the
sensor to ensure the required operating temperature of about 800°C
(1,472°F).

PBIB3354E

On Board Diagnosis Logic INFOID:0000000004053805

To judge the malfunction, the diagnosis checks that the A/F signal computed by ECM from the air fuel ratio (A/
F) sensor 1 signal is not inordinately low.

DTC No. Trouble diagnosis name DTC detecting condition Possible Cause
P0131
0131 • Harness or connectors
(Bank 1) Air fuel ratio (A/F) sensor 1 • The A/F signal computed by ECM from the A/ (The A/F sensor 1 circuit is open or
P0151 circuit low voltage F sensor 1 signal is constantly approx. 0V. shorted.)
0151 • A/F sensor 1
(Bank 2)

DTC Confirmation Procedure INFOID:0000000004053806

NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V at idle.

WITH CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Select “A/F SEN1 (B1)” or “A/F SEN1 (B2)” in “DATA MONITOR” mode with CONSULT-III.
3. Check “A/F SEN1 (B1)” or “A/F SEN1 (B2)” indication.
If the indication is constantly approx. 0V, go to EC-599, "Diagnosis Procedure".
If the indication is not constantly approx. 0V, go to next step.
4. Turn ignition switch OFF and wait at least 10 seconds.

Revision: October 2008 EC-598 2009 Frontier


P0131, P0151 A/F SENSOR 1
< COMPONENT DIAGNOSIS > [VQ40DE]
5. Turn ignition switch ON.
6. Turn ignition switch OFF and wait at least 10 seconds. A
7. Restart engine.
8. Drive and accelerate vehicle to more than 40 km/h (25 MPH) within 20 seconds after restarting engine.
9. Maintain the following conditions for about 20 consecutive seconds.
EC

ENG SPEED 1,000 - 3,200 rpm


VHCL SPEED SE More than 40 km/h (25 MPH) C
B/FUEL SCHDL 1.5 - 9.0 msec
Gear position Suitable position
D
NOTE:
• Keep the accelerator pedal as steady as possible during cruising.
• If this procedure is not completed within 1 minute after restarting engine at step 4, return to step
4. E
10. Check 1st trip DTC.
11. If 1st trip DTC is displayed, go to EC-599, "Diagnosis Procedure".
F
WITH GST
Follow the procedure “WITH CONSULT-III” above.
Diagnosis Procedure INFOID:0000000004053807 G

1.CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF. H
2. Loosen and retighten three ground screws on the body. Refer to EC-545, "Ground Inspection".

K
BBIA0539E

OK or NG
OK >> GO TO 2. L
NG >> Repair or replace ground connections.
2.CHECK AIR FUEL RATIO (A/F) SENSOR 1 POWER SUPPLY CIRCUIT
M
1. Disconnect A/F sensor 1 harness connector.

BBIA0544E
P
2. Turn ignition switch ON.

Revision: October 2008 EC-599 2009 Frontier


P0131, P0151 A/F SENSOR 1
< COMPONENT DIAGNOSIS > [VQ40DE]
3. Check voltage between A/F sensor 1 terminal 4 and ground with
CONSULT-III or tester.

Voltage: Battery voltage


OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

PBIB3308E

3.DETECT MALFUNCTIONING PART


Check the following.
• Harness connectors E2, F32
• IPDM E/R connector E119
• 15 A fuse (No.54)
• Harness for open or short between A/F sensor 1 and fuse

>> Repair or replace harness or connectors.


4.CHECK A/F SENSOR 1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between A/F sensor 1 terminal and ECM terminal as follows.
Refer to Wiring Diagram.

A/F sensor 1 terminal ECM terminal


1 35
Bank1
2 56
1 16
Bank 2
2 75

Continuity should exist.


4. Check harness continuity between the following terminals and ground.
Refer to Wiring Diagram.

Bank 1 Bank 2
A/F sensor 1 terminal ECM terminal A/F sensor 1 terminal ECM terminal
1 35 1 16
2 56 2 75

Continuity should not exist.


5. Also check harness for short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
5.CHECK INTERMITTENT INCIDENT
Perform GI-49, "Intermittent Incident".
OK or NG
OK >> GO TO 6.
NG >> Repair or replace.

Revision: October 2008 EC-600 2009 Frontier


P0131, P0151 A/F SENSOR 1
< COMPONENT DIAGNOSIS > [VQ40DE]

6.REPLACE A/F SENSOR 1 A


Replace malfunctioning A/F sensor 1.
CAUTION:
• Discard any A/F sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
EC
hard surface such as a concrete floor; use a new one.
• Before installing new A/F sensor, clean exhaust system threads using Heated Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
C
>> INSPECTION END

Revision: October 2008 EC-601 2009 Frontier


P0132, P0152 A/F SENSOR 1
< COMPONENT DIAGNOSIS > [VQ40DE]
P0132, P0152 A/F SENSOR 1
Component Description INFOID:0000000004053808

The air fuel ratio (A/F) sensor 1 is a planar one-cell limit current sen-
sor. The sensor element of the A/F sensor 1 is composed an elec-
trode layer, which transports ions. It has a heater in the element.
The sensor is capable of precise measurement = 1, but also in the
lean and rich range. Together with its control electronics, the sensor
outputs a clear, continuous signal throughout a wide range.
The exhaust gas components diffuse through the diffusion layer at
the sensor cell. An electrode layer is applied voltage, and this cur-
rent relative oxygen density in lean. Also this current relative hydro-
carbon density in rich.
Therefore, the A/F sensor 1 is able to indicate air fuel ratio by this PBIB3353E
electrode layer of current. In addition, a heater is integrated in the
sensor to ensure the required operating temperature of about 800°C
(1,472°F).

PBIB3354E

On Board Diagnosis Logic INFOID:0000000004053809

To judge the malfunction, the diagnosis checks that the A/F signal computed by ECM from the A/F sensor 1
signal is not inordinately high.

DTC No. Trouble diagnosis name DTC detecting condition Possible Cause
P0132
0132 • Harness or connectors
(Bank 1) Air fuel ratio (A/F) sensor 1 • The A/F signal computed by ECM from the A/F (The A/F sensor 1 circuit is open or
P0152 circuit high voltage sensor 1 signal is constantly approx. 5V. shorted.)
0152 • A/F sensor 1
(Bank 2)

DTC Confirmation Procedure INFOID:0000000004053810

NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V at idle.

WITH CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Select “A/F SEN1 (B1)” or “A/F SEN1 (B2)” in “DATA MONITOR” mode with CONSULT-III.
3. Check “A/F SEN1 (B1)” or “A/F SEN1 (B2)” indication.
If the indication is constantly approx. 5V, go to EC-603, "Diagnosis Procedure".
If the indication is not constantly approx. 5V, go to next step.
4. Turn ignition switch OFF and wait at least 10 seconds.

Revision: October 2008 EC-602 2009 Frontier


P0132, P0152 A/F SENSOR 1
< COMPONENT DIAGNOSIS > [VQ40DE]
5. Turn ignition switch ON.
6. Turn ignition switch OFF and wait at least 10 seconds. A
7. Restart engine.
8. Drive and accelerate vehicle to more than 40 km/h (25 MPH) within 20 seconds after restarting engine.
9. Maintain the following conditions for about 20 consecutive seconds.
EC

ENG SPEED 1,000 - 3,200 rpm


VHCL SPEED SE More than 40 km/h (25 MPH) C
B/FUEL SCHDL 1.5 - 9.0 msec
Gear position Suitable position
D
NOTE:
• Keep the accelerator pedal as steady as possible during the cruising.
• If this procedure is not completed within 1 minute after restarting engine at step 4, return to step
4. E
10. Check 1st trip DTC.
11. If 1st trip DTC displayed, go to EC-603, "Diagnosis Procedure".
F
WITH GST
Follow the procedure “WITH CONSULT-III” above.
Diagnosis Procedure INFOID:0000000004053811 G

1.CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF. H
2. Loosen and retighten three ground screws. Refer to EC-545, "Ground Inspection".

K
BBIA0539E

OK or NG
OK >> GO TO 2. L
NG >> Repair or replace ground connections.
2.CHECK AIR FUEL RATIO (A/F) SENSOR 1 POWER SUPPLY CIRCUIT
M
1. Disconnect A/F sensor 1 harness connector.

BBIA0544E
P
2. Turn ignition switch ON.

Revision: October 2008 EC-603 2009 Frontier


P0132, P0152 A/F SENSOR 1
< COMPONENT DIAGNOSIS > [VQ40DE]
3. Check voltage between A/F sensor 1 terminal 4 and ground with
CONSULT-III or tester.

Voltage: Battery voltage


OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

PBIB3308E

3.DETECT MALFUNCTIONING PART


Check the following.
• Harness connectors E2, F32
• IPDM E/R connector E119
• 15 A fuse (No.54)
• Harness for open or short between A/F sensor 1 and fuse

>> Repair or replace harness or connectors.


4.CHECK A/F SENSOR 1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between A/F sensor 1 terminal and ECM terminal as follows.
Refer to Wiring Diagram.

A/F sensor 1 terminal ECM terminal


1 35
Bank1
2 56
1 16
Bank 2
2 75

Continuity should exist.


4. Check harness continuity between the following terminals and ground.
Refer to Wiring Diagram.

Bank 1 Bank 2
A/F sensor 1 terminal ECM terminal A/F sensor 1 terminal ECM terminal
1 35 1 16
2 56 2 75

Continuity should not exist.


5. Also check harness for short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
5.CHECK INTERMITTENT INCIDENT
Perform GI-49, "Intermittent Incident".
OK or NG
OK >> GO TO 6.
NG >> Repair or replace.

Revision: October 2008 EC-604 2009 Frontier


P0132, P0152 A/F SENSOR 1
< COMPONENT DIAGNOSIS > [VQ40DE]

6.REPLACE A/F SENSOR 1 A


Replace malfunctioning A/F sensor 1.
CAUTION:
• Discard any A/F sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
EC
hard surface such as a concrete floor; use a new one.
• Before installing new A/F sensor, clean exhaust system threads using Heated Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
C
>> INSPECTION END

Revision: October 2008 EC-605 2009 Frontier


P0133, P0153 A/F SENSOR 1
< COMPONENT DIAGNOSIS > [VQ40DE]
P0133, P0153 A/F SENSOR 1
Component Description INFOID:0000000004053812

The air fuel ratio (A/F) sensor 1 is a planar one-cell limit current sen-
sor. The sensor element of the A/F sensor 1 is composed an elec-
trode layer, which transports ions. It has a heater in the element.
The sensor is capable of precise measurement = 1, but also in the
lean and rich range. Together with its control electronics, the sensor
outputs a clear, continuous signal throughout a wide range.
The exhaust gas components diffuse through the diffusion layer at
the sensor cell. An electrode layer is applied voltage, and this cur-
rent relative oxygen density in lean. Also this current relative hydro-
carbon density in rich.
Therefore, the A/F sensor 1 is able to indicate air fuel ratio by this PBIB3353E
electrode layer of current. In addition, a heater is integrated in the
sensor to ensure the required operating temperature of about 800°C
(1,472°F).

PBIB3354E

On Board Diagnosis Logic INFOID:0000000004053813

To judge the malfunction of A/F sensor 1, this diagnosis measures response time of the A/F signal computed
by ECM from the A/F sensor 1 signal. The time is compensated by engine operating (speed and load), fuel
feedback control constant, and the A/F sensor 1 temperature index. Judgment is based on whether the com-
pensated time (the A/F signal cycling time index) is inordinately long or not.

DTC No. Trouble diagnosis name DTC detecting condition Possible Cause
P0133 • Harness or connectors
0133 (The A/F sensor 1 circuit is open or
(Bank 1) shorted.)
• A/F sensor 1
• The response of the A/F signal computed by • A/F sensor 1 heater
Air fuel ratio (A/F) sensor 1
ECM from A/F sensor 1 signal takes more than • Fuel pressure
P0153 circuit slow response
the specified time. • Fuel injector
0153 • Intake air leaks
(Bank 2) • Exhaust gas leaks
• PCV
• Mass air flow sensor

DTC Confirmation Procedure INFOID:0000000004053814

NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V at idle.

WITH CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.

Revision: October 2008 EC-606 2009 Frontier


P0133, P0153 A/F SENSOR 1
< COMPONENT DIAGNOSIS > [VQ40DE]
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1minute under no load. A
6. Let engine idle for 1 minute.
7. Select “A/F SEN1(B1) P1278/P1279” (for DTC P0133) or “A/F SEN1(B2) P1288/P1289” (for DTC P0153)
of “A/F SEN1” in “DTC WORK SUPPORT” mode with CONSULT-III. EC
8. Touch “START”.
If “COMPLETED” appears on CONSULT-III screen, go to step 10.
If “COMPLETED” does not appear on CONSULT-III screen, go to the following step. C
9. After perform the following procedure, “TESTING” will be displayed on the CONSULT-III screen.
a. Increase the engine speed between 4,000 to 5,000 rpm and maintain that speed it for 10 seconds.
b. Fully release accelerator pedal and then let engine idle for about 10 seconds. D
If “TESTING” is not displayed after 10 seconds, refer to EC-534, "Description".
10. Wait for about 20 seconds at idle under the condition that “TESTING” is displayed on the CONSULT-III
screen. E
11. Check that “TESTING” changes to “COMPLETED”.
If “TESTING” changed to “OUT OF CONDITION”, refer to EC-534, "Description".
12. Check that “OK” is displayed after touching “SELF-DIAG RESULT”. F
If “NG” is displayed, go to EC-607, "Diagnosis Procedure".

WITH GST G
1. Start engine and warm it up to normal operating temperature.
2. Select Service $01 with GST.
3. Calculate the total value of “Short term fuel trim” and “Long term fuel trim” indications. H
Check that the total percentage should be within ±15%.
If OK, go to the following step.
If NG, check the following. I
• Intake air leaks
• Exhaust gas leaks
• Incorrect fuel pressure
• Lack of fuel J
• Fuel injector
• Incorrect PCV hose connection
• PCV valve K
• Mass air flow sensor
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Turn ignition switch ON. L
6. Turn ignition switch OFF and wait at least 10 seconds.
7. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1minute under no load.
8. Let engine idle for 1 minute. M
9. Increase the engine speed between 4,000 to 5,000 rpm and keep it for 10 seconds.
10. Fully release accelerator pedal and then let engine idle for about 1 minute.
N
11. Select Service $03 with GST and check that no DTC is displayed.
If the DTC is displayed, go to EC-607, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000004053815
O

1.CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF. P

Revision: October 2008 EC-607 2009 Frontier


P0133, P0153 A/F SENSOR 1
< COMPONENT DIAGNOSIS > [VQ40DE]
2. Loosen and retighten three ground screws on the body. Refer to EC-545, "Ground Inspection".

BBIA0539E

OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2.RETIGHTEN AIR FUEL RATIO (A/F) SENSOR 1
Loosen and retighten A/F sensor 1.
Refer to EM-144, "Removal and Installation".

>> GO TO 3.
3.CHECK EXHAUST GAS LEAK
1. Start engine and run it at idle.
2. Listen for an exhaust gas leak before three way catalyst (manifold).

PBIB1216E

OK or NG
OK >> GO TO 4.
NG >> Repair or replace.
4.CHECK FOR INTAKE AIR LEAK
Listen for an intake air leak after the mass air flow sensor.
OK or NG
OK >> GO TO 5.
NG >> Repair or replace.
5.CLEAR THE SELF-LEARNING DATA
With CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CONSULT-III.
3. Clear the self-learning control coefficient by touching “CLEAR” or “START”.
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171, P172, P0174 or P0175 detected? Is it difficult to start engine?

Without CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.

Revision: October 2008 EC-608 2009 Frontier


P0133, P0153 A/F SENSOR 1
< COMPONENT DIAGNOSIS > [VQ40DE]
3. Disconnect mass air flow sensor harness connector.
4. Restart engine and let it idle for at least 3 seconds. A
5. Stop engine and reconnect mass air flow sensor harness con-
nector.
6. Check DTC P0102 is displayed.
EC
7. Erase the DTC memory. Refer to EC-503, "Emission-related
Diagnostic Information".
8. Check DTC P0000 is displayed.
9. Run engine for at least 10 minutes at idle speed. C
Is the 1st trip DTC P0171, P0172, P0174 or P0175 detected?
Is it difficult to start engine?
BBIA0541E
Yes or No D
Yes >> Perform trouble diagnosis for DTC P0171, P0174 or P0172, P0175. Refer to EC-631 or EC-637.
No >> GO TO 6.
6.CHECK A/F SENSOR 1 POWER SUPPLY CIRCUIT E
1. Turn ignition switch OFF.
2. Disconnect A/F sensor 1 harness connector.
F

BBIA0544E

3. Turn ignition switch ON. I


4. Check voltage between A/F sensor 1 terminal 4 and ground with
CONSULT-III or tester.
J
Voltage: Battery voltage
OK or NG
OK >> GO TO 8. K
NG >> GO TO 7.

L
PBIB3308E

7.DETECT MALFUNCTIONING PART


M
Check the following.
• Harness connectors E2, F32
• IPDM E/R connector E119
• 15 A fuse (No.54) N
• Harness for open or short between A/F sensor 1 and fuse

>> Repair or replace harness or connectors. O


8.CHECK A/F SENSOR 1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. P
2. Disconnect ECM harness connector.
3. Check harness continuity between A/F sensor 1 terminal and ECM terminal as follows.
Refer to Wiring Diagram.

A/F sensor 1 terminal ECM terminal

Revision: October 2008 EC-609 2009 Frontier


P0133, P0153 A/F SENSOR 1
< COMPONENT DIAGNOSIS > [VQ40DE]
1 35
Bank1
2 56
1 16
Bank 2
2 75

Continuity should exist.


4. Check harness continuity between the following terminals and ground.
Refer to Wiring Diagram.

Bank 1 Bank 2
A/F sensor 1 terminal ECM terminal A/F sensor 1 terminal ECM terminal
1 35 1 16
2 56 2 75

Continuity should not exist.


5. Also check harness for short to power.
OK or NG
OK >> GO TO 9.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
9.CHECK A/F SENSOR 1 HEATER
Refer to EC-553, "Component Inspection".
OK or NG
OK >> GO TO 10.
NG >> GO TO 13.
10.CHECK MASS AIR FLOW SENSOR
Refer to EC-565, "Component Inspection".
OK or NG
OK >> GO TO 11.
NG >> Replace mass air flow sensor.
11.CHECK PCV VALVE
Refer to EC-872, "Component Inspection".
OK or NG
OK >> GO TO 12.
NG >> Repair or replace PCV valve.
12.CHECK INTERMITTENT INCIDENT
Perform GI-49, "Intermittent Incident".
OK or NG
OK >> GO TO 13.
NG >> Repair or replace.
13.REPLACE A/F SENSOR 1
Replace malfunctioning A/F sensor 1.
CAUTION:
• Discard any A/F sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
• Before installing new A/F sensor, clean exhaust system threads using Heated Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.

>> INSPECTION END

Revision: October 2008 EC-610 2009 Frontier


P0137, P0157 HO2S2
< COMPONENT DIAGNOSIS > [VQ40DE]
P0137, P0157 HO2S2
A
Component Description INFOID:0000000004053816

The heated oxygen sensor 2, after three way catalyst (manifold), EC


monitors the oxygen level in the exhaust gas on each bank.
Even if switching characteristics of the air fuel ratio (A/F) sensor 1
are shifted, the air-fuel ratio is controlled to stoichiometric, by the sig-
nal from the heated oxygen sensor 2. C
This sensor is made of ceramic zirconia. The zirconia generates volt-
age from approximately 1V in richer conditions to 0V in leaner condi-
tions. D
Under normal conditions the heated oxygen sensor 2 is not used for
engine control operation.
SEF327R E
On Board Diagnosis Logic INFOID:0000000004053817

The heated oxygen sensor 2 has a much longer switching time F


between rich and lean than the air fuel ratio (A/F) sensor 1. The oxy-
gen storage capacity of the three way catalyst (manifold) causes the
longer switching time. To judge the malfunctions of heated oxygen
G
sensor 2, ECM monitors whether the maximum voltage of the sensor
is sufficiently high during various driving conditions such as fuel-cut.

SEF259VA I

DTC No. Trouble diagnosis name DTC detecting condition Possible cause J
P0137 • Harness or connectors
0137 (The sensor circuit is open or shorted)
(Bank 1) Heated oxygen sensor 2 The maximum voltage from the sensor is not • Heated oxygen sensor 2 K
P0157 circuit low voltage reached to the specified voltage. • Fuel pressure
0157 • Fuel injector
(Bank 2) • Intake air leaks
L

DTC Confirmation Procedure INFOID:0000000004053818

NOTE: M
If DTC confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition switch OFF and wait at least 10 seconds. N
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
O
WITH CONSULT-III
TESTING CONDITION:
For better results, perform DTC WORK SUPPORT at a temperature of 0 to 30 °C (32 to 86 °F).
P
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-III.
2. Start engine and warm it up to the normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON.
5. Turn ignition switch OFF and wait at least 10 seconds.

Revision: October 2008 EC-611 2009 Frontier


P0137, P0157 HO2S2
< COMPONENT DIAGNOSIS > [VQ40DE]
6. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no
load.
7. Let engine idle for 1 minute.
8. Check that “COOLAN TEMP/S” indicates more than 70°C (158°F).
If not, warm up engine and go to next step when “COOLAN TEMP/S” indication reaches 70°C (158°F).
9. Open engine hood.
10. Select “HO2S2 (B1) P1147” (for DTC P0137) or “HO2S2 (B2) P1167” (for DTC P0157) of “HO2S2” in
“DTC WORK SUPPORT” mode with CONSULT-III.
11. Follow the instruction of CONSULT-III.
NOTE:
It will take at most 10 minutes until “COMPLETED” is displayed.
12. Check that “OK” is displayed after touching “SELF-DIAG RESULTS”.
If “NG” is displayed, refer to EC-612, "Diagnosis Procedure".
If “CAN NOT BE DIAGNOSED” is displayed, perform the following.
a. Turn ignition switch OFF and leave the vehicle in a cool place (soak the vehicle).
b. Return to step 1.
Overall Function Check INFOID:0000000004053819

Use this procedure to check the overall function of the heated oxygen sensor 2 circuit. During this check, a 1st
trip DTC might not be confirmed.
WITH GST
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no
load.
6. Let engine idle for 1 minute.
7. Set voltmeter probes between ECM terminal 74 [HO2S2 (B1) signal] or 55 [HO2S2 (B2) signal] and
ground.
8. Check the voltage when revving up to 4,000 rpm under no load
at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
The voltage should be above 0.68V and below 0.18V at least
once during this procedure.
If the voltage can be confirmed in step 6, step 7 is not nec-
essary.
9. Keep vehicle at idling for 10 minutes, then check the voltage. Or
check the voltage when coasting from 80 km/h (50 MPH) in D
position with “OD” OFF (A/T), 5th gear position (M/T).
The voltage should be above 0.68V and below 0.18V at least PBIB1607E
once during this procedure.
10. If NG, go to EC-612, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000004053820

1.CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.

Revision: October 2008 EC-612 2009 Frontier


P0137, P0157 HO2S2
< COMPONENT DIAGNOSIS > [VQ40DE]
2. Loosen and retighten three ground screws on the body. Refer to EC-545, "Ground Inspection".
A

EC

BBIA0539E

OK or NG D
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2.CLEAR THE SELF-LEARNING DATA E

With CONSULT-III
1. Start engine and warm it up to normal operating temperature.
F
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CONSULT-III.
3. Clear the self-learning control coefficient by touching “CLEAR”.
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 or P0174 detected? G
Is it difficult to start engine?

Without CONSULT-III H
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.
3. Disconnect mass air flow sensor harness connector, and restart I
and run engine for at least 5 seconds at idle speed.
4. Stop engine and reconnect mass air flow sensor harness con-
nector.
5. Check DTC P0102 is displayed. J
6. Erase the DTC memory. Refer to EC-503, "Emission-related
Diagnostic Information".
7. Check DTC P0000 is displayed. K
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 or P0174 detected?
Is it difficult to start engine?
BBIA0541E L
Yes or No
Yes >> Perform trouble diagnosis for DTC P0171or P0174. Refer to EC-631.
No >> GO TO 3.
M
3.CHECK HO2S2 GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
N

Revision: October 2008 EC-613 2009 Frontier


P0137, P0157 HO2S2
< COMPONENT DIAGNOSIS > [VQ40DE]
2. Disconnect heated oxygen sensor 2 harness connector.

BBIA0540E

3. Disconnect ECM harness connector.


4. Check harness continuity between HO2S2 terminal 4 and ECM terminal 78.
Refer to Wiring Diagram.

Continuity should exist.


5. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK HO2S2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal and HO2S2 terminal as follows.
Refer to Wiring Diagram.

Terminals
DTC Bank
ECM Sensor
P0137 74 1 1
P0157 55 1 2

Continuity should exist.


2. Check harness continuity between the following terminals and ground.
Refer to Wiring Diagram.

Terminals
DTC Bank
ECM Sensor
P0137 74 1 1
P0157 55 1 2

Continuity should not exist.

Revision: October 2008 EC-614 2009 Frontier


P0137, P0157 HO2S2
< COMPONENT DIAGNOSIS > [VQ40DE]
3. Also check harness for short to power.
OK or NG A
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
5.CHECK HEATED OXYGEN SENSOR 2 EC

Refer to EC-615, "Component Inspection".


OK or NG C
OK >> GO TO 6.
NG >> Replace malfunctioning heated oxygen sensor 2.
6.CHECK INTERMITTENT INCIDENT D
Refer to GI-49, "Intermittent Incident".

E
>> INSPECTION END
Component Inspection INFOID:0000000004053821

F
HEATED OXYGEN SENSOR 2
With CONSULT-III
G
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-III.
2. Start engine and warm it up to the normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds. H
4. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no
load.
5. Let engine idle for 1 minute. I
6. Select “FUEL INJECTION” in “ACTIVE TEST” mode, and select “HO2S2 (B1)/(B2)” as the monitor item
with CONSULT-III.
7. Check “HO2S2 (B1)/(B2)” at idle speed when adjusting “FUEL INJECTION” to ±25%. J

PBIB3458E M
“HO2S2 (B1)/(B2)” should be above 0.68V at least once when the “FUEL INJECTION” is +25%.
“HO2S2 (B1)/(B2)” should be below 0.18V at least once when the “FUEL INJECTION” is −25%.
CAUTION: N
• Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
• Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant. O

Without CONSULT-III
1. Start engine and warm it up to the normal operating temperature. P
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no
load.
4. Let engine idle for 1 minute.
5. Set voltmeter probes between ECM terminal 74 [HO2S2 (B1) signal] or 55 [HO2S2 (B2) signal] and
ground.

Revision: October 2008 EC-615 2009 Frontier


P0137, P0157 HO2S2
< COMPONENT DIAGNOSIS > [VQ40DE]
6. Check the voltage when revving up to 4,000 rpm under no load
at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
The voltage should be above 0.68V and below 0.18V at least
once during this procedure.
If the voltage can be confirmed at step 6, step 7 is not nec-
essary.
7. Keep vehicle at idling for 10 minutes, then check voltage. Or
check the voltage when coasting from 80 km/h (50 MPH) in D
position with “OD” OFF(A/T), 5th gear position (M/T).
The voltage should be above 0.68V and below 0.18V at least PBIB1607E
once during this procedure.
8. If NG, replace heated oxygen sensor 2.
CAUTION:
• Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
• Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.

Revision: October 2008 EC-616 2009 Frontier


P0138, P0158 HO2S2
< COMPONENT DIAGNOSIS > [VQ40DE]
P0138, P0158 HO2S2
A
Component Description INFOID:0000000004053822

The heated oxygen sensor 2, after three way catalyst (manifold), EC


monitors the oxygen level in the exhaust gas on each bank.
Even if switching characteristics of the air fuel ratio (A/F) sensor 1
are shifted, the air-fuel ratio is controlled to stoichiometric, by the sig-
nal from the heated oxygen sensor 2. C
This sensor is made of ceramic zirconia. The zirconia generates volt-
age from approximately 1V in richer conditions to 0V in leaner condi-
tions. D
Under normal conditions the heated oxygen sensor 2 is not used for
engine control operation.
SEF327R E
On Board Diagnosis Logic INFOID:0000000004053823

The heated oxygen sensor 2 has a much longer switching time between rich and lean than the air fuel ratio (A/ F
F) sensor 1. The oxygen storage capacity of the three way catalyst (manifold) causes the longer switching
time.
MALFUNCTION A G
To judge the malfunctions of heated oxygen sensor 2, ECM monitors
whether the voltage is unusually high during the various driving con-
dition such as fuel-cut. H

J
PBIB1848E

MALFUNCTION B
K
To judge the malfunctions of heated oxygen sensor 2, ECM monitors
whether the minimum voltage of sensor is sufficiently low during the
various driving condition such as fuel-cut.
L

N
PBIB2376E

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0138 • Harness or connectors P
An excessively high voltage from the
0138 A) (The sensor circuit is open or shorted)
sensor is sent to ECM.
(Bank 1) • Heated oxygen sensor 2
Heated oxygen sensor 2 cir- • Harness or connectors
P0158 cuit high voltage (The sensor circuit is open or shorted)
The minimum voltage from the sensor
0158 B) • Heated oxygen sensor 2
is not reached to the specified voltage.
(Bank 2) • Fuel pressure
• Fuel injector

Revision: October 2008 EC-617 2009 Frontier


P0138, P0158 HO2S2
< COMPONENT DIAGNOSIS > [VQ40DE]
DTC Confirmation Procedure INFOID:0000000004053824

Perform PROCEDURE FOR MALFUNCTION A first.


If DTC cannot be confirmed, perform PROCEDURE FOR MALFUNCTION B.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
PROCEDURE FOR MALFUNCTION A
With CONSULT-III
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-III.
2. Start engine and warm it up to the normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON.
5. Turn ignition switch OFF and wait at least 10 seconds.
6. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no
load.
7. Let engine idle for 2 minutes.
8. Check 1st trip DTC.
9. If 1st trip DTC is detected, go to EC-619, "Diagnosis Procedure".
With GST
Follow the procedure “WITH CONSULT-III” above.
PROCEDURE FOR MALFUNCTION B
With CONSULT-III
TESTING CONDISION:
For better results, perform DTC WORK SUPPORT at a temperature of 0 to 30 °C (32 to 86 °F).
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-III.
2. Start engine and warm it up to the normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON.
5. Turn ignition switch OFF and wait at least 10 seconds.
6. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no
load.
7. Let engine idle for 1 minute.
8. Check that “COOLAN TEMP/S” indicates more than 70°C (158°F).
If not, warm up engine and go to next step when “COOLAN TEMP/S” indication reaches 70°C (158°F).
9. Open engine hood.
10. Select “HO2S2 (B1) P1146” (for DTC P138) or “HO2S2 (B2) P1166” (for DTC P0158) of “HO2S2” in “DTC
WORK SUPPORT” mode with CONSULT-III.
11. Follow the instruction of CONSULT-III.
NOTE:
It will take at most 10 minutes until “COMPLETED” is displayed.
12. Check that “OK” is displayed after touching “SELF-DIAG RESULTS”.
If “NG” is displayed, refer to EC-619, "Diagnosis Procedure".
If “CAN NOT BE DIAGNOSED” is displayed, perform the following.
a. Turn ignition switch OFF and leave the vehicle in a cool place (soak the vehicle).
b. Return to step 1.

Revision: October 2008 EC-618 2009 Frontier


P0138, P0158 HO2S2
< COMPONENT DIAGNOSIS > [VQ40DE]
Overall Function Check INFOID:0000000004053825

A
PROCEDURE FOR MALFUNCTION B
Use this procedure to check the overall function of the heated oxygen sensor 2 circuit. During this check, a 1st
trip DTC might not be confirmed. EC
With GST
1. Start engine and warm it up to the normal operating temperature. C
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
4. Turn ignition switch OFF and wait at least 10 seconds. D
5. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no
load.
6. Let engine idle for 1 minute. E
7. Set voltmeter probes between ECM terminal 74 [HO2S2 (B1) signal] or 55 [HO2S2 (B2) signal] and
ground.
8. Check the voltage when revving up to 4,000 rpm under no load F
at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
The voltage should be below 0.18V at least once during this G
procedure.
If the voltage can be confirmed in step 6, step 7 is not nec-
essary.
9. Keep vehicle at idling for 10 minutes, then check the voltage. Or H
check the voltage when coasting from 80 km/h (50 MPH) in D
position with “OD” OFF (A/T), 5th gear position (M/T).
The voltage should be below 0.18V at least once during this PBIB1607E I
procedure.
10. If NG, go to EC-619, "Diagnosis Procedure".
J
Diagnosis Procedure INFOID:0000000004053826

PROCEDURE FOR MALFUNCTION A


K
1.CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body. Refer to EC-545, "Ground Inspection". L

BBIA0539E O
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections. P
2.CHECK HO2S2 GROUND CIRCUIT FOR OPEN AND SHORT

Revision: October 2008 EC-619 2009 Frontier


P0138, P0158 HO2S2
< COMPONENT DIAGNOSIS > [VQ40DE]
1. Disconnect heated oxygen sensor 2 harness connector.

BBIA0540E

2. Disconnect ECM harness connector.


3. Check harness continuity between HO2S2 terminal 4 and ECM terminal 78.
Refer to Wiring Diagram.

Continuity should exist.


4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
3.CHECK HO2S2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal and HO2S2 terminal as follows.
Refer to Wiring Diagram.

Terminals
DTC Bank
ECM Sensor
P0138 74 1 1
P0158 55 1 2

Continuity should exist.


2. Check harness continuity between the following terminals and ground.
Refer to Wiring Diagram.

Terminals
DTC Bank
ECM Sensor
P0138 74 1 1
P0158 55 1 2

Continuity should not exist.

Revision: October 2008 EC-620 2009 Frontier


P0138, P0158 HO2S2
< COMPONENT DIAGNOSIS > [VQ40DE]
3. Also check harness for short to power.
OK or NG A
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK HO2S2 CONNECTOR FOR WATER EC

Check connectors for water.


C
Water should not exist.
OK or NG
OK >> GO TO 5. D
NG >> Repair or replace harness or connectors.
5.CHECK HEATED OXYGEN SENSOR 2
E
Refer to EC-623, "Component Inspection".
OK or NG
OK >> GO TO 6.
F
NG >> Replace malfunctioning heated oxygen sensor 2.
6.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident". G

>> INSPECTION END


H
PROCEDURE FOR MALFUNCTION B
1.CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF. I
2. Loosen and retighten three ground screws on the body. Refer to EC-545, "Ground Inspection".

L
BBIA0539E

OK or NG
OK >> GO TO 2. M
NG >> Repair or replace ground connections.
2.CLEAR THE SELF-LEARNING DATA N
With CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CONSULT-III.
O
3. Clear the self-learning control coefficient by touching “CLEAR”.
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0172 or P0175 detected?
Is it difficult to start engine? P

Without CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.

Revision: October 2008 EC-621 2009 Frontier


P0138, P0158 HO2S2
< COMPONENT DIAGNOSIS > [VQ40DE]
3. Disconnect mass air flow sensor harness connector, and restart
and run engine for at least 5 seconds at idle speed.
4. Stop engine and reconnect mass air flow sensor harness con-
nector.
5. Check DTC P0102 is displayed.
6. Erase the DTC memory. Refer to EC-503, "Emission-related
Diagnostic Information".
7. Check DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0172 or P0175 detected?
Is it difficult to start engine?
BBIA0541E
Yes or No
Yes >> Perform trouble diagnosis for DTC P0172, P0175. Refer to EC-637, "On Board Diagnosis Logic".
No >> GO TO 3.
3.CHECK HO2S2 GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect heated oxygen sensor 2 harness connector.

BBIA0540E

3. Disconnect ECM harness connector.


4. Check harness continuity between HO2S2 terminal 4 and ECM terminal 78.
Refer to Wiring Diagram.

Continuity should exist.


5. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK HO2S2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal and HO2S2 terminal as follows.
Refer to Wiring Diagram.

Revision: October 2008 EC-622 2009 Frontier


P0138, P0158 HO2S2
< COMPONENT DIAGNOSIS > [VQ40DE]

Terminals A
DTC Bank
ECM Sensor
P0138 74 1 1
EC
P0158 55 1 2

Continuity should exist. C


2. Check harness continuity between the following terminals and ground.
Refer to Wiring Diagram.
D
Terminals
DTC Bank
ECM Sensor
E
P0138 74 1 1
P0158 55 1 2

F
Continuity should not exist.
3. Also check harness for short to power.
OK or NG G
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
5.CHECK HEATED OXYGEN SENSOR 2 H

Refer to EC-623, "Component Inspection".


OK or NG I
OK >> GO TO 6.
NG >> Replace malfunctioning heated oxygen sensor 2.
6.CHECK INTERMITTENT INCIDENT J
Refer to GI-49, "Intermittent Incident".

K
>> INSPECTION END
Component Inspection INFOID:0000000004053827

L
HEATED OXYGEN SENSOR 2
With CONSULT-III
M
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-III.
2. Start engine and warm it up to the normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds. N
4. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no
load.
5. Let engine idle for 1 minute. O
6. Select “FUEL INJECTION” in “ACTIVE TEST” mode, and select “HO2S2 (B1)/(B2)” as the monitor item
with CONSULT-III.
P

Revision: October 2008 EC-623 2009 Frontier


P0138, P0158 HO2S2
< COMPONENT DIAGNOSIS > [VQ40DE]
7. Check “HO2S2 (B1)/(B2)” at idle speed when adjusting “FUEL INJECTION” to ±25%.

PBIB3458E

“HO2S2 (B1)/(B2)” should be above 0.68V at least once when the “FUEL INJECTION” is +25%.
“HO2S2 (B1)/(B2)” should be below 0.18V at least once when the “FUEL INJECTION” is −25%.
CAUTION:
• Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
• Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Without CONSULT-III
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no
load.
4. Let engine idle for 1 minute.
5. Set voltmeter probes between ECM terminal 74 [HO2S2 (B1) signal] or 55 [HO2S2 (B2) signal] and
ground.
6. Check the voltage when revving up to 4,000 rpm under no load
at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
The voltage should be above 0.68V at least once during this
procedure.
If the voltage is above 0.68V at step 6, step 7 is not neces-
sary.
7. Keep vehicle at idling for 10 minutes, then check voltage. Or
check the voltage when coasting from 80 km/h (50 MPH) in D
position with “OD” OFF (A/T), 5th gear position (M/T).
The voltage should be below 0.18V at least once during this PBIB1607E
procedure.
8. If NG, replace heated oxygen sensor 2.
CAUTION:
• Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
• Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.

Revision: October 2008 EC-624 2009 Frontier


P0139, P0159 HO2S2
< COMPONENT DIAGNOSIS > [VQ40DE]
P0139, P0159 HO2S2
A
Component Description INFOID:0000000004053828

The heated oxygen sensor 2, after three way catalyst (manifold), EC


monitors the oxygen level in the exhaust gas on each bank.
Even if switching characteristics of the air fuel ratio (A/F) sensor 1
are shifted, the air-fuel ratio is controlled to stoichiometric, by the sig-
nal from the heated oxygen sensor 2. C
This sensor is made of ceramic zirconia. The zirconia generates volt-
age from approximately 1V in richer conditions to 0V in leaner condi-
tions. D
Under normal conditions the heated oxygen sensor 2 is not used for
engine control operation.
SEF327R E
On Board Diagnosis Logic INFOID:0000000004053829

The heated oxygen sensor 2 has a much longer switching time F


between rich and lean than the air fuel ratio (A/F) sensor 1. The oxy-
gen storage capacity before the three way catalyst (manifold)
causes the longer switching time. To judge the malfunctions of
G
heated oxygen sensor 2, ECM monitors whether the switching
response of the sensor's voltage is faster than specified during vari-
ous driving conditions such as fuel-cut.
H

SEF302U I

DTC No. Trouble diagnosis name DTC detecting condition Possible cause J
P0139 • Harness or connectors
0139 (The sensor circuit is open or shorted)
(Bank 1) Heated oxygen sensor 2 It takes more time for the sensor to respond be- • Heated oxygen sensor 2 K
P0159 circuit slow response tween rich and lean than the specified time. • Fuel pressure
0159 • Fuel injector
(Bank 2) • Intake air leaks
L

DTC Confirmation Procedure INFOID:0000000004053830

NOTE: M
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition switch OFF and wait at least 10 seconds. N
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
O
WITH CONSULT-III
TESTING CONDITION:
For better results, perform DTC WORK SUPPORT at a temperature of 0 to 30 °C (32 to 86 °F).
P
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-III.
2. Start engine and warm it up to the normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON.
5. Turn ignition switch OFF and wait at least 10 seconds.

Revision: October 2008 EC-625 2009 Frontier


P0139, P0159 HO2S2
< COMPONENT DIAGNOSIS > [VQ40DE]
6. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no
load.
7. Let engine idle for 1 minute.
8. Check that “COOLAN TEMP/S” indicates more than 70°C (158°F).
If not, warm up engine and go to next step when “COOLAN TEMP/S” indication reaches to 70°C (158°F).
9. Select “HO2S2 (B1) P0139” or “HO2S2 (B2) P0159” of “HO2S2” in “DTC WORK SUPPORT” mode with
CONSULT-III.
10. Start engine and follow the instruction of CONSULT-III display.
NOTE:
If will take at most 10 minutes until “COMPLETED” is displayed.
11. Check that “OK” is displayed after touching “SELF-DIAG RESULTS”.
If “NG” is displayed, refer to EC-626, "Diagnosis Procedure".
If “CAN NOT BE DIAGNOSED” is displayed, perform the following.
a. Turn ignition switch OFF and leave the vehicle in a cool place (soak the vehicle).
b. Return to step 1.
Overall Function Check INFOID:0000000004053831

Use this procedure to check the overall function of the heated oxygen sensor 2 circuit. During this check, a 1st
trip DTC might not be confirmed.
WITH GST
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no
load.
6. Let engine idle for 1 minute.
7. Set voltmeter probes between ECM terminal 74 [HO2S2 (B1) signal] or 55 [HO2S2 (B2) signal] and
ground.
8. Check the voltage when revving up to 4,000 rpm under no load
at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
A change of voltage should be more than 0.24V for 1 sec-
ond during this procedure.
If the voltage can be confirmed in step 6, step 7 is not nec-
essary.
9. Keep vehicle at idling for 10 minutes, then check the voltage. Or
check the voltage when coasting from 80 km/h (50 MPH) in D
position with “OD” OFF (A/T), 5th gear position (M/T).
A change of voltage should be more than 0.24V for 1 sec- PBIB1607E
ond during this procedure.
10. If NG, go to EC-626, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000004053832

1.CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.

Revision: October 2008 EC-626 2009 Frontier


P0139, P0159 HO2S2
< COMPONENT DIAGNOSIS > [VQ40DE]
2. Loosen and retighten three ground screws on the body. Refer to EC-545, "Ground Inspection".
A

EC

BBIA0539E

OK or NG D
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2.CLEAR THE SELF-LEARNING DATA E

With CONSULT-III
1. Start engine and warm it up to normal operating temperature.
F
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CONSULT-III.
3. Clear the self-learning control coefficient by touching “CLEAR”.
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171, P0172, P0174 or P0175 detected? G
Is it difficult to start engine?

Without CONSULT-III H
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.
3. Disconnect mass air flow sensor harness connector, and restart I
and run engine for at least 5 seconds at idle speed.
4. Stop engine and reconnect mass air flow sensor harness con-
nector.
5. Check DTC P0102 is displayed. J
6. Erase the DTC memory. Refer to EC-503, "Emission-related
Diagnostic Information".
7. Check DTC P0000 is displayed. K
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171, P0172, P0174 or P0175 detected?
Is it difficult to start engine?
BBIA0541E L
Yes or No
Yes >> Perform trouble diagnosis for DTC P0171, P0174 or P0172, P0175. Refer to EC-631, "On Board
Diagnosis Logic" or EC-637, "On Board Diagnosis Logic".
No >> GO TO 3. M

3.CHECK HO2S2 GROUND CIRCUIT FOR OPEN AND SHORT


1. Turn ignition switch OFF. N

Revision: October 2008 EC-627 2009 Frontier


P0139, P0159 HO2S2
< COMPONENT DIAGNOSIS > [VQ40DE]
2. Disconnect heated oxygen sensor 2 harness connector.

BBIA0540E

3. Disconnect ECM harness connector.


4. Check harness continuity between HO2S2 terminal 4 and ECM terminal 78.
Refer to Wiring Diagram.

Continuity should exist.


5. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK HO2S2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal and HO2S2 terminal as follows.
Refer to Wiring Diagram.

Terminals
DTC Bank
ECM Sensor
P0139 74 1 1
P0159 55 1 2

Continuity should exist.


2. Check harness continuity between the following terminals and ground.
Refer to Wiring Diagram.

Terminals
DTC Bank
ECM Sensor
P0139 74 1 1
P0159 55 1 2

Continuity should not exist.

Revision: October 2008 EC-628 2009 Frontier


P0139, P0159 HO2S2
< COMPONENT DIAGNOSIS > [VQ40DE]
3. Also check harness for short to power.
OK or NG A
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
5.CHECK HEATED OXYGEN SENSOR 2 EC

Refer to EC-629, "Component Inspection".


OK or NG C
OK >> GO TO 6.
NG >> Replace malfunctioning heated oxygen sensor 2.
6.CHECK INTERMITTENT INCIDENT D
Refer to GI-49, "Intermittent Incident".

E
>> INSPECTION END
Component Inspection INFOID:0000000004053833

F
HEATED OXYGEN SENSOR 2
With CONSULT-III
G
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-III.
2. Start engine and warm it up to the normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds. H
4. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no
load.
5. Let engine idle for 1 minute. I
6. Select “FUEL INJECTION” in “ACTIVE TEST” mode, and select “HO2S2 (B1)/(B2)” as the monitor item
with CONSULT-III.
7. Check “HO2S2 (B1)/(B2)” at idle speed when adjusting “FUEL INJECTION” to ±25%. J

PBIB3458E M
“HO2S2 (B1)/(B2)” should be above 0.68V at least once when the “FUEL INJECTION” is +25%.
“HO2S2 (B1)/(B2)” should be below 0.18V at least once when the “FUEL INJECTION” is −25%.
CAUTION: N
• Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
• Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant. O

Without CONSULT-III
1. Start engine and warm it up to the normal operating temperature. P
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no
load.
4. Let engine idle for 1 minute.
5. Set voltmeter probes between ECM terminal 74 [HO2S2 (B1) signal] or 55 [HO2S2 (B2) signal] and
ground.

Revision: October 2008 EC-629 2009 Frontier


P0139, P0159 HO2S2
< COMPONENT DIAGNOSIS > [VQ40DE]
6. Check the voltage when revving up to 4,000 rpm under no load
at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
The voltage should be above 0.68V at least once during this
procedure.
If the voltage is above 0.68V at step 6, step 7 is not neces-
sary.
7. Keep vehicle at idling for 10 minutes, then check voltage. Or
check the voltage when coasting from 80 km/h (50 MPH) in D
position with “OD” OFF (A/T), 5th gear position (M/T).
The voltage should be below 0.18V at least once during this PBIB1607E
procedure.
8. If NG, replace heated oxygen sensor 2.
CAUTION:
• Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
• Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.

Revision: October 2008 EC-630 2009 Frontier


P0171, P0174 FUEL INJECTION SYSTEM FUNCTION
< COMPONENT DIAGNOSIS > [VQ40DE]
P0171, P0174 FUEL INJECTION SYSTEM FUNCTION
A
On Board Diagnosis Logic INFOID:0000000004053834

With the Air-Fuel Mixture Ratio Self-Learning Control, the actual mixture ratio can be brought closely to the EC
theoretical mixture ratio based on the mixture ratio feedback signal from the air fuel ratio (A/F) sensor 1. The
ECM calculates the necessary compensation to correct the offset between the actual and the theoretical
ratios.
In case the amount of the compensation value is extremely large (the actual mixture ratio is too lean), the C
ECM judges the condition as the fuel injection system malfunction and illuminates the MIL (2 trip detection
logic).
D
Sensor Input signal to ECM ECM function Actuator
Density of oxygen in exhaust gas Fuel injection
A/F sensor 1 Fuel injector
(Mixture ratio feedback signal) control E

Trouble diagnosis
DTC No. DTC detecting condition Possible cause
name F
P0171 • Intake air leaks
0171 • Air fuel ratio (A/F) sensor 1
(Bank 1) • Fuel injector
• Fuel injection system does not operate properly. G
Fuel injection system • Exhaust gas leaks
• The amount of mixture ratio compensation is too
P0174 too lean • Incorrect fuel pressure
large. (The mixture ratio is too lean.)
0174 • Lack of fuel
(Bank 2) • Mass air flow sensor H
• Incorrect PCV hose connection

DTC Confirmation Procedure INFOID:0000000004332444

I
NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step. J
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds. K
WITH CONSULT-III
1. Start engine and warm it up to normal operating temperature.
L
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
4. Turn ignition switch OFF and wait at least 10 seconds. M
5. Turn ignition switch ON and select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CON-
SULT-III.
6. Clear the self-learning control coefficient by touching “CLEAR”. N
7. Start engine again and let it idle for at least 5 minutes.
8. Check 1st trip DTC.
The 1st trip DTC P0171 or P0174 should be detected at this stage, if a malfunction exists. If so, go to EC- O
632, "Diagnosis Procedure".
NOTE:
If 1st trip DTC is not detected during above procedure, performing the following procedure is advised.
P
a. Turn ignition switch OFF and wait at least 10 seconds.
b. Start engine.
c. Maintain the following conditions for at least 10 consecutive minutes. Hold the accelerator pedal as steady
as possible.

VHCL SPEED SE 50 - 120 km/h (31 - 75 mph)

Revision: October 2008 EC-631 2009 Frontier


P0171, P0174 FUEL INJECTION SYSTEM FUNCTION
< COMPONENT DIAGNOSIS > [VQ40DE]
CAUTION:
Always drive vehicle at a safe speed.
9. If it is difficult to start engine at step 6, the fuel injection system has a malfunction, too.
10. Crank engine while depressing accelerator pedal. If engine starts, go to EC-632, "Diagnosis Procedure". If
engine does not start, check exhaust and intake air leak visually.
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Disconnect mass air flow sensor harness connector.
6. Restart engine and let it idle for at least 5 seconds.
7. Stop engine and reconnect mass air flow sensor harness con-
nector.
8. Select Service $03 with GST. Check DTC P0102 is detected.
9. Select Service $04 with GST and erase the DTC P0102.
10. Start engine again and let it idle for at least 5 minutes.
11. Select Service $07 with GST. The 1st trip DTC P0171 or P0174
should be detected at this stage, if a malfunction exists. If so, go
to EC-632, "Diagnosis Procedure". BBIA0541E

NOTE:
If 1st trip DTC is not detected during above procedure, performing the following procedure is advised.
a. Turn ignition switch OFF and wait at least 10 seconds.
b. Start engine.
c. Maintain the following conditions for at least 10 consecutive minutes. Hold the accelerator pedal as steady
as possible.

VHCL SPEED SE 50 - 120 km/h (31 - 75 mph)


CAUTION:
Always drive vehicle at a safe speed.
12. If it is difficult to start engine at step 8, the fuel injection system has a malfunction.
13. Crank engine while depressing accelerator pedal. If engine starts, go to EC-632, "Diagnosis Procedure".
If engine does not start, check exhaust and intake air leak visually.
NOTE:
When depressing accelerator pedal three-fourths (3/4) or more, the control system does not start the
engine.Do not depress accelerator pedal too mach.

Diagnosis Procedure INFOID:0000000004351987

1.CHECK EXHAUST GAS LEAK


1. Start engine and run it at idle.
2. Listen for an exhaust gas leak before three way catalyst (manifold).

PBIB1216E

OK or NG

Revision: October 2008 EC-632 2009 Frontier


P0171, P0174 FUEL INJECTION SYSTEM FUNCTION
< COMPONENT DIAGNOSIS > [VQ40DE]
OK >> GO TO 2.
NG >> Repair or replace. A
2.CHECK FOR INTAKE AIR LEAK
1. Listen for an intake air leak after the mass air flow sensor.
EC
2. Check PCV hose connection.
OK or NG
OK >> GO TO 3.
C
NG >> Repair or replace.
3.CHECK A/F SENSOR 1 INPUT SIGNAL CIRCUIT
1. Turn ignition switch OFF. D
2. Disconnect corresponding A/F sensor 1 harness connector.

G
BBIA0544E

3. Disconnect ECM harness connector.


4. Check harness continuity between A/F sensor 1 terminal and ECM terminal as follows.
H
Refer to Wiring Diagram.

A/F sensor 1 terminal ECM terminal


I
1 35
Bank 1
2 56
1 16 J
Bank 2
2 75

Continuity should exist. K

5. Check harness continuity between the following terminals and ground.


Refer to Wiring Diagram.
L

Bank 1 Bank 2
A/F sensor 1 terminal ECM terminal A/F sensor 1 terminal ECM terminal M
1 35 1 16
2 56 2 75
N
Continuity should not exist.
6. Also check harness for short to power.
O
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
P
4.CHECK FUEL PRESSURE
1. Release fuel pressure to zero. Refer to EC-943, "Fuel Pressure Check".
2. Install fuel pressure gauge and check fuel pressure. Refer to EC-943, "Fuel Pressure Check".

At idling: 350 kPa (3.57 kg/cm2, 51 psi)


OK or NG

Revision: October 2008 EC-633 2009 Frontier


P0171, P0174 FUEL INJECTION SYSTEM FUNCTION
< COMPONENT DIAGNOSIS > [VQ40DE]
OK (With CONSULT-III)>>GO TO 6.
OK (Without CONSULT-III)>>GO TO 7.
NG >> GO TO 5.
5.DETECT MALFUNCTIONING PART
Check the following.
• Fuel pump and circuit (Refer to EC-858, "Description".)
• Fuel pressure regulator (Refer to EC-943, "Fuel Pressure Check".)
• Fuel lines
• Fuel filter for clogging

>> Repair or replace.


6.CHECK MASS AIR FLOW SENSOR
With CONSULT-III
1. Install all removed parts.
2. Check “MASS AIR FLOW” in “DATA MONITOR” mode with CONSULT-III.

2.0 - 6.0 g·m/sec: at idling


7.0 - 20.0 g·m/sec: at 2,500 rpm
OK or NG
OK >> GO TO 8.
NG >> Check connectors for rusted terminals or loose connections in the mass air flow sensor circuit or
ground. Refer to EC-561, "Component Description".
7.CHECK MASS AIR FLOW SENSOR
With GST
1. Install all removed parts.
2. Check mass air flow sensor signal in Service $01 with GST.

2.0 - 6.0 g·m/sec: at idling


7.0 - 20.0 g·m/sec: at 2,500 rpm
OK or NG
OK (P0171)>>GO TO 9.
OK (P0174)>>GO TO 11.
NG >> Check connectors for rusted terminals or loose connections in the mass air flow sensor circuit or
ground. Refer to EC-561, "Component Description".
8.CHECK FUNCTION OF FUEL INJECTOR
With CONSULT-III
1. Start engine.
2. Perform “POWER BALANCE” in “ACTIVE TEST” mode with CONSULT-III.
3. Check that each circuit produces a momentary engine speed drop.

OK or NG
OK >> GO TO 12.
NG >> Perform trouble diagnosis for FUEL INJECTOR, refer to EC-854, "Component Description".
9.CHECK FUNCTION OF FUEL INJECTOR-I
Without CONSULT-III
1. Stop engine.

Revision: October 2008 EC-634 2009 Frontier


P0171, P0174 FUEL INJECTION SYSTEM FUNCTION
< COMPONENT DIAGNOSIS > [VQ40DE]
2. Disconnect harness connector F44 (3), F201 (1)
A
2 : Vacuum tank
: Front

3. Turn ignition switch ON. EC

AWBIA0686ZZ

D
4. Check voltage between harness connector F44 terminal 3 and
ground with CONSULT-III or tester.
E
Voltage: Battery voltage
5. Turn ignition switch OFF.
6. Disconnect ECM harness connector. F
7. Check harness continuity between harness connector F44 and
ECM as follows.
Refer to Wiring Diagram. G
PBIB2633E
Harness connector F44
Cylinder ECM terminal
terminal
H
1 2 23
3 1 22
5 4 21 I

Continuity should exist.


J
8. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 10. K
NG >> Perform trouble diagnosis for FUEL INJECTOR, refer to EC-854, "Component Description".
10.CHECK FUNCTION OF FUEL INJECTOR-II
Provide battery voltage between harness connector F201 as follows L
and then interrupt it. Listen to each fuel injector operating sound.

Harness connector F201 terminal M


Cylinder
(+) (–)
1 3 2
N
3 3 1
5 3 4

PBIB2634E
O
Operating sound should exist.
OK or NG
OK >> GO TO 12. P
NG >> Perform trouble diagnosis for FUEL INJECTOR, refer to EC-854, "Component Description".
11.CHECK FUNCTION OF FUEL INJECTOR

Revision: October 2008 EC-635 2009 Frontier


P0171, P0174 FUEL INJECTION SYSTEM FUNCTION
< COMPONENT DIAGNOSIS > [VQ40DE]
1. Start engine.
2. Listen to fuel injectors No.2, No.4, No.6 operating sound.

Clicking noise should exist.


OK or NG
OK >> GO TO 12.
NG >> Perform trouble diagnosis for FUEL INJECTOR, refer to
EC-854, "Component Description".

PBIB1986E

12.CHECK FUEL INJECTOR


1. Confirm that the engine is cooled down and there are no fire hazards near the vehicle.
2. Turn ignition switch OFF.
3. Disconnect all injector harness connectors.
4. Remove fuel tube assembly. Refer to EM-158, "Removal and Installation".
Keep fuel hose and all fuel injectors connected to fuel tube.
5. For DTC P0171, reconnect fuel injector harness connectors on bank 1.
For DTC P0174, reconnect fuel injector harness connectors on bank 2.
6. Disconnect all ignition coil harness connectors.
7. Prepare pans or saucers under each fuel injector.
8. Crank engine for about 3 seconds.
For DTC P0171, check that fuel sprays out from fuel injectors on
bank 1.
For DTC P0174, check that fuel sprays out from fuel injectors on
bank 2.

Fuel should be sprayed evenly for each fuel injector.


OK or NG
OK >> GO TO 13.
NG >> Replace fuel injectors from which fuel does not spray
PBIB1726E
out. Always replace O-ring with new ones.
13.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".

>> INSPECTION END

Revision: October 2008 EC-636 2009 Frontier


P0172, P0175 FUEL INJECTION SYSTEM FUNCTION
< COMPONENT DIAGNOSIS > [VQ40DE]
P0172, P0175 FUEL INJECTION SYSTEM FUNCTION
A
On Board Diagnosis Logic INFOID:0000000004053837

With the Air-Fuel Mixture Ratio Self-Learning Control, the actual mixture ratio can be brought closely to the EC
theoretical mixture ratio based on the mixture ratio feedback signal from the air fuel ratio (A/F) sensor 1. The
ECM calculates the necessary compensation to correct the offset between the actual and the theoretical
ratios.
In case the amount of the compensation value is extremely large (the actual mixture ratio is too rich), the ECM C
judges the condition as the fuel injection system malfunction and illluminates the MIL (2 trip detection logic).

Sensor Input signal to ECM ECM function Actuator D


Density of oxygen in exhaust gas Fuel injection
A/F sensor 1 Fuel injector
(Mixture ratio feedback signal) control
E
Trouble diagnosis
DTC No. DTC detecting condition Possible cause
name
P0172 F
0172 • Air fuel ratio (A/F) sensor 1
(Bank 1) • Fuel injection system does not operate properly. • Fuel injector
Fuel injection system
• The amount of mixture ratio compensation is too • Exhaust gas leaks
P0175 too rich G
large. (The mixture ratio is too rich.) • Incorrect fuel pressure
0175 • Mass air flow sensor
(Bank 2)

DTC Confirmation Procedure INFOID:0000000004053838 H

NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct- I
ing the next step.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON. J
3. Turn ignition switch OFF and wait at least 10 seconds.
WITH CONSULT-III
K
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON. L
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Turn ignition switch ON and select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CON-
SULT-III. M
6. Clear the self-learning control coefficient by touching “CLEAR”.
7. Start engine again and let it idle for at least 5 minutes.
8. Check 1st trip DTC. N
The 1st trip DTC P0172, P0175 should be detected at this stage, if a malfunction exists. If so, go to EC-
638, "Diagnosis Procedure".
NOTE:
O
If 1st trip DTC is not detected during above procedure, performing the following procedure is advised.
a. Turn ignition switch OFF and wait at least 10 seconds.
b. Start engine. P
c. Maintain the following conditions for at least 10 consecutive minutes. Hold the accelerator pedal as steady
as possible.

VHCL SPEED SE 50 - 120 km/h (31 - 75 mph)


CAUTION:
Always drive vehicle at a safe speed.

Revision: October 2008 EC-637 2009 Frontier


P0172, P0175 FUEL INJECTION SYSTEM FUNCTION
< COMPONENT DIAGNOSIS > [VQ40DE]
9. If it is difficult to start engine at step 6, the fuel injection system has a malfunction, too.
10. Crank engine while depressing accelerator pedal.
If engine starts, go to EC-638, "Diagnosis Procedure". If engine does not start, remove ignition plugs and
check for fouling, etc.
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Disconnect mass air flow sensor harness connector. Then
restart and run engine for at least 5 seconds at idle speed.
6. Stop engine and reconnect mass air flow sensor harness con-
nector.
7. Select Service $03 with GST. Check DTC P0102 is detected.
8. Select Service $04 with GST and erase the DTC P0102.
9. Start engine again and let it idle for at least 5 minutes.
10. Select Service $07 with GST. The 1st trip DTC P0172 or P0175
should be detected at this stage, if a malfunction exists. If so, go
to EC-638, "Diagnosis Procedure". BBIA0541E
NOTE:
If 1st trip DTC is not detected during above procedure, performing the following procedure is advised.
a. Turn ignition switch OFF and wait at least 10 seconds.
b. Start engine.
c. Maintain the following conditions for at least 10 consecutive minutes. Hold the accelerator pedal as steady
as possible.

VHCL SPEED SE 50 - 120 km/h (31 - 75 mph)


CAUTION:
Always drive vehicle at a safe speed.
11. If it is difficult to start engine at step 7, the fuel injection system has a malfunction.
12. Crank engine while depressing accelerator pedal.
If engine starts, go to EC-638, "Diagnosis Procedure". If engine does not start, remove ignition plugs and
check for fouling, etc.
Diagnosis Procedure INFOID:0000000004352010

1.CHECK EXHAUST GAS LEAK


1. Start engine and run it at idle.
2. Listen for an exhaust gas leak before three way catalyst (manifold).

PBIB1216E

OK or NG
OK >> GO TO 2.
NG >> Repair or replace.
2.CHECK FOR INTAKE AIR LEAK
Revision: October 2008 EC-638 2009 Frontier
P0172, P0175 FUEL INJECTION SYSTEM FUNCTION
< COMPONENT DIAGNOSIS > [VQ40DE]
Listen for an intake air leak after the mass air flow sensor.
OK or NG A
OK >> GO TO 3.
NG >> Repair or replace.
3.CHECK A/F SENSOR 1 INPUT SIGNAL CIRCUIT EC

1. Turn ignition switch OFF.


2. Disconnect corresponding A/F sensor 1 harness connector.
C

BBIA0544E

3. Disconnect ECM harness connector. F


4. Check harness continuity between A/F sensor 1 terminal and ECM terminal as follows.
Refer to Wiring Diagram.
G
A/F sensor 1 terminal ECM terminal
Bank 1 1 35
H
2 56
1 16
Bank 2
2 75 I

Continuity should exist.


5. Check harness continuity between the following terminals and ground. J
Refer to Wiring Diagram.

Bank 1 Bank 2 K
A/F sensor 1 terminal ECM terminal A/F sensor 1 terminal ECM terminal
1 35 1 16
L
2 56 2 75

Continuity should not exist. M


6. Also check harness for short to power.
OK or NG
N
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK FUEL PRESSURE O
1. Release fuel pressure to zero. Refer to EC-943, "Fuel Pressure Check".
2. Install fuel pressure gauge and check fuel pressure. Refer to EC-943, "Fuel Pressure Check".
P
At idling: 350 kPa (3.57 kg/cm2, 51 psi)
OK or NG
OK (With CONSULT-III)>>GO TO 6.
OK (Without CONSULT-III)>>GO TO 7.
NG >> GO TO 5.
5.DETECT MALFUNCTIONING PART
Revision: October 2008 EC-639 2009 Frontier
P0172, P0175 FUEL INJECTION SYSTEM FUNCTION
< COMPONENT DIAGNOSIS > [VQ40DE]
Check the following.
• Fuel pump and circuit (Refer to, EC-858, "Description".)
• Fuel pressure regulator (Refer to EC-943, "Fuel Pressure Check".)

>> Repair or replace.


6.CHECK MASS AIR FLOW SENSOR
With CONSULT-III
1. Install all removed parts.
2. Check “MASS AIR FLOW” in “DATA MONITOR” mode with CONSULT-III.

2.0 - 6.0 g·m/sec: at idling


7.0 - 20.0 g·m/sec: at 2,500 rpm
OK or NG
OK >> GO TO 8.
NG >> Check connectors for rusted terminals or loose connections in the mass air flow sensor circuit or
ground. Refer to EC-561, "Component Description".
7.CHECK MASS AIR FLOW SENSOR
With GST
1. Install all removed parts.
2. Check mass air flow sensor signal in Service $01 with GST.

2.0 - 6.0 g·m/sec: at idling


7.0 - 20.0 g·m/sec: at 2,500 rpm
OK or NG
OK (P0172)>>GO TO 9.
OK (P0175)>>GO TO 11.
NG >> Check connectors for rusted terminals or loose connections in the mass air flow sensor circuit or
ground. Refer to EC-561, "Component Description".
8.CHECK FUNCTION OF FUEL INJECTOR
With CONSULT-III
1. Start engine.
2. Perform “POWER BALANCE” in “ACTIVE TEST” mode with CONSULT-III.
3. Check that each circuit produces a momentary engine speed drop.

OK or NG
OK >> GO TO 12.
NG >> Perform trouble diagnosis for FUEL INJECTOR, refer to EC-854, "Component Description".
9.CHECK FUNCTION OF FUEL INJECTOR-I
Without CONSULT-III
1. Stop engine.
2. Disconnect harness connector F44 (3), F201 (1)

2 : Vacuum tank
: Front

3. Turn ignition switch ON.

AWBIA0686ZZ

Revision: October 2008 EC-640 2009 Frontier


P0172, P0175 FUEL INJECTION SYSTEM FUNCTION
< COMPONENT DIAGNOSIS > [VQ40DE]
4. Check voltage between harness connector F44 terminal 3 and
ground with CONSULT-III or tester. A

Voltage: Battery voltage


5. Turn ignition switch OFF. EC
6. Disconnect ECM harness connector.
7. Check harness continuity between harness connector F44 and
ECM as follows. C
Refer to Wiring Diagram.

PBIB2633E
Harness connector F44 D
Cylinder ECM terminal
terminal
1 2 23
3 1 22 E
5 4 21

Continuity should exist. F


8. Also check harness for short to ground and short to power.
OK or NG
G
OK >> GO TO 10.
NG >> Perform trouble diagnosis for FUEL INJECTOR, refer to EC-854, "Component Description".
10.CHECK FUNCTION OF FUEL INJECTOR-II H
Provide battery voltage between harness connector F201 as follows
and then interrupt it. Listen to each fuel injector operating sound.
I
Harness connector F201 terminal
Cylinder
(+) (–)
J
1 3 2
3 3 1
5 3 4 K
PBIB2634E
Operating sound should exist.
OK or NG L
OK >> GO TO 12.
NG >> Perform trouble diagnosis for FUEL INJECTOR, refer to EC-854, "Component Description".
11.CHECK FUNCTION OF FUEL INJECTOR M

1. Start engine.
2. Listen to fuel injectors No.2, No.4, No.6 operating sound.
N
Clicking noise should exist.
OK or NG O
OK >> GO TO 12.
NG >> Perform trouble diagnosis for FUEL INJECTOR, refer to
EC-854, "Component Description".
P

PBIB1986E

12.CHECK FUEL INJECTOR


1. Remove fuel injector assembly. Refer to EM-158, "Removal and Installation".
Keep fuel hose and all fuel injectors connected to fuel tube.
2. Confirm that the engine is cooled down and there are no fire hazards near the vehicle.

Revision: October 2008 EC-641 2009 Frontier


P0172, P0175 FUEL INJECTION SYSTEM FUNCTION
< COMPONENT DIAGNOSIS > [VQ40DE]
3. Disconnect all fuel injector harness connectors.
4. Disconnect all ignition coil harness connectors.
5. Prepare pans or saucers under each fuel injector.
6. Crank engine for about 3 seconds.
Make that sure fuel does not drip from fuel injector.
OK or NG
OK (Does not drip.)>>GO TO 13.
NG (Drips.)>>Replace the fuel injectors from which fuel is dripping. Always replace O-ring with new one.
13.CHECK INTERMITTENT INCIDENT
Refer to GI-45, "Work Flow".

>> INSPECTION END

Revision: October 2008 EC-642 2009 Frontier


P0181 FTT SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
P0181 FTT SENSOR
A
Component Description INFOID:0000000004053840

The fuel tank temperature sensor is used to detect the fuel tempera- EC
ture inside the fuel tank. The sensor modifies a voltage signal from
the ECM. The modified signal returns to the ECM as the fuel temper-
ature input. The sensor uses a thermistor which is sensitive to the
change in temperature. The electrical resistance of the thermistor C
decreases as temperature increases.

BBIA0545E E

<Reference data>
F
Fluid temperature Voltage* Resistance
°C (°F) V kΩ
20 (68) 3.5 2.3 - 2.7 G
50 (122) 2.2 0.79 - 0.90
*: This data is reference value and is measured between ECM terminal 107 (fuel tank
temperature sensor) and ground. H
CAUTION:
Never use ECM ground terminals when measuring input/output SEF012P

voltage. Doing so may result in damage to the ECM's transistor. I


Use a ground other than ECM terminals, such as the ground.
On Board Diagnosis Logic INFOID:0000000004053841

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Rationally incorrect voltage from the sensor is K
Fuel tank temperature • Harness or connectors
P0181 sent to ECM, compared with the voltage signals
sensor circuit range/per- (The sensor circuit is open or shorted)
0181 from engine coolant temperature sensor and in-
formance • Fuel tank temperature sensor
take air temperature sensor.
L
DTC Confirmation Procedure INFOID:0000000004053842

NOTE: M
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition switch OFF and wait at least 10 seconds. N
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
O
WITH CONSULT-III
1. Turn ignition switch ON and wait at least 10 seconds.
2. Check 1st trip DTC. P
If 1st trip DTC is detected, go to EC-644, "Diagnosis Procedure".
If 1st trip DTC is not detected, go to following step.
3. Select “DATA MONITOR” mode with CONSULT-III.
4. Check “COOLAN TEMP/S” value.
If “COOLAN TEMP/S” is less than 60°C (140°F), the result will be OK.
If “COOLAN TEMP/S” is above 60°C (140°F), go to the following step.
5. Cool engine down until “COOLAN TEMP/S” is less than 60°C (140°F).
Revision: October 2008 EC-643 2009 Frontier
P0181 FTT SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
6. Wait at least 10 seconds.
7. Check 1st trip DTC.
8. If 1st trip DTC is detected, go to EC-644, "Diagnosis Procedure".
WITH GST
Follow the procedure “WITH CONSULT-III” above.
Diagnosis Procedure INFOID:0000000004053843

1.CHECK COMBINATION METER FUNCTION


Refer to MWI-3, "Work Flow".
OK or NG
OK >> GO TO 2.
NG >> Go to MWI-32, "Component Function Check".
2.CHECK FUEL TANK TEMPERATURE SENSOR POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect “fuel level sensor unit and fuel pump” harness con-
nector.
3. Turn ignition switch ON.

BBIA0545E

4. Check voltage between “fuel level sensor unit and fuel pump”
terminal 4 and ground with CONSULT-III or tester.

Voltage: Approximately 5V
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

PBIB0932E

3.DETECT MALFUNCTIONING PART


Check the following.
• Harness connectors E41, C1
• Harness for open or short between ECM and “fuel level sensor unit and fuel pump”

>> Repair harness or connector.


4.CHECK FUEL TANK TEMPERATURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect combination meter harness connector.
3. Check harness continuity between “fuel level sensor unit and fuel pump” terminal 2 and combination
meter terminal 9. Refer to Wiring Diagram.

Continuity should exist.


4. Also check harness for short to ground and short to power.
OK or NG

Revision: October 2008 EC-644 2009 Frontier


P0181 FTT SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
OK >> GO TO 6.
NG >> GO TO 5. A
5.DETECT MALFUNCTIONING PART
Check the following.
EC
• Harness connectors E41, C1
• Harness connectors E152, M31
• Harness for open or short between “fuel level sensor unit and fuel pump” and combination meter
C
>> Repair open circuit or short to ground or short to power in harness or connector.
6.CHECK FUEL TANK TEMPERATURE SENSOR D
Refer to EC-645, "Component Inspection".
OK or NG
OK >> GO TO 7. E
NG >> Replace fuel level sensor unit.
7.CHECK INTERMITTENT INCIDENT
F
Refer to GI-49, "Intermittent Incident".

>> INSPECTION END G


Component Inspection INFOID:0000000004053844

FUEL TANK TEMPERATURE SENSOR H


1. Remove fuel level sensor unit.
2. Check resistance between “fuel level sensor unit and fuel pump”
terminals 2 and 4 by heating with hot water or heat gun as I
shown in the figure.

J
Temperature °C (°F) Resistance kΩ
20 (68) 2.3 - 2.7
50 (122) 0.79 - 0.90 K

PBIB2663E
L

Revision: October 2008 EC-645 2009 Frontier


P0182, P0183 FTT SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
P0182, P0183 FTT SENSOR
Component Description INFOID:0000000004053845

The fuel tank temperature sensor is used to detect the fuel tempera-
ture inside the fuel tank. The sensor modifies a voltage signal from
the ECM. The modified signal returns to the ECM as the fuel temper-
ature input. The sensor uses a thermistor which is sensitive to the
change in temperature. The electrical resistance of the thermistor
decreases as temperature increases.

BBIA0545E

<Reference data>

Fluid temperature Voltage* Resistance


°C (°F) V kΩ
20 (68) 3.5 2.3 - 2.7
50 (122) 2.2 0.79 - 0.90
*: This data is reference value and is measured between ECM terminal 107 (fuel tank
temperature sensor) and ground.
CAUTION:
Never use ECM ground terminals when measuring input/output SEF012P

voltage. Doing so may result in damage to the ECM's transistor.


Use a ground other than ECM terminals, such as the ground.
On Board Diagnosis Logic INFOID:0000000004053846

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0182 Fuel tank temperature An excessively low voltage from the sensor is
0182 sensor circuit low input sent to ECM. • Harness or connectors
(The sensor circuit is open or shorted.)
P0183 Fuel tank temperature An excessively high voltage from the sensor is • Fuel tank temperature sensor
0183 sensor circuit high input sent to ECM.

DTC Confirmation Procedure INFOID:0000000004053847

1. If DTC Confirmation Procedure has been previously conducted, always perform the following before con-
ducting the next step.
a. Turn ignition switch OFF and wait at least 10 seconds.
b. Turn ignition switch ON.
c. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON and wait at least 5 seconds.
3. Check 1st trip DTC.
4. If 1st trip DTC is detected, go to EC-646, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000004053848

1.CHECK COMBINATION METER FUNCTION


Refer to MWI-3, "Work Flow".
OK or NG
OK >> GO TO 2.

Revision: October 2008 EC-646 2009 Frontier


P0182, P0183 FTT SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
NG >> Go to MWI-32, "Component Function Check".
2.CHECK FUEL TANK TEMPERATURE SENSOR POWER SUPPLY CIRCUIT A

1. Turn ignition switch OFF.


2. Disconnect “fuel level sensor unit and fuel pump” harness con-
EC
nector.
3. Turn ignition switch ON.

BBIA0545E
E

4. Check voltage between “fuel level sensor unit and fuel pump”
terminal 4 and ground with CONSULT-III or tester.
F
Voltage: Approximately 5V
OK or NG G
OK >> GO TO 4.
NG >> GO TO 3.
H

PBIB0932E

3.DETECT MALFUNCTIONING PART I


Check the following.
• Harness connectors E41, C1
• Harness for open or short between ECM and “fuel level sensor unit and fuel pump” J

>> Repair harness or connector.


K
4.CHECK FUEL TANK TEMPERATURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect combination meter harness connector. L
3. Check harness continuity between “fuel level sensor unit and fuel pump” terminal 2 and combination
meter terminal 9. Refer to Wiring Diagram.

Continuity should exist. M

4. Also check harness for short to ground and short to power.


OK or NG N
OK >> GO TO 6.
NG >> GO TO 5.
5.DETECT MALFUNCTIONING PART O
Check the following.
• Harness connectors E41, C1
• Harness connectors E152, M31 P
• Harness for open or short between “fuel level sensor unit and fuel pump” and combination meter

>> Repair open circuit or short to ground or short to power in harness or connector.
6.CHECK FUEL TANK TEMPERATURE SENSOR
Refer to EC-648, "Component Inspection".
OK or NG
Revision: October 2008 EC-647 2009 Frontier
P0182, P0183 FTT SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
OK >> GO TO 7.
NG >> Replace fuel level sensor unit.
7.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".

>> INSPECTION END


Component Inspection INFOID:0000000004053849

FUEL TANK TEMPERATURE SENSOR


1. Remove fuel level sensor unit.
2. Check resistance between “fuel level sensor unit and fuel pump”
terminals 2 and 4 by heating with hot water or heat gun as
shown in the figure.

Temperature °C (°F) Resistance kΩ


20 (68) 2.3 - 2.7
50 (122) 0.79 - 0.90

PBIB2663E

Revision: October 2008 EC-648 2009 Frontier


P0222, P0223 TP SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
P0222, P0223 TP SENSOR
A
Component Description INFOID:0000000004053850

Electric throttle control actuator consists of throttle control motor, EC


throttle position sensor, etc. The throttle position sensor responds to
the throttle valve movement.
The throttle position sensor has the two sensors. These sensors are
a kind of potentiometers which transform the throttle valve position C
into output voltage, and emit the voltage signal to the ECM. In addi-
tion, these sensors detect the opening and closing speed of the
throttle valve and feed the voltage signals to the ECM. The ECM D
judges the current opening angle of the throttle valve from these sig-
nals and the ECM controls the throttle control motor to make the
throttle valve opening angle properly in response to driving condi-
tion.
PBIB0145E E

On Board Diagnosis Logic INFOID:0000000004053851

F
These self-diagnoses have the one trip detection logic.

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
G
P0222 Throttle position sensor An excessively low voltage from the TP sensor • Harness or connectors
0222 1 circuit low input 1 is sent to ECM. (The TP sensor 1 circuit is open or short-
ed.)
(The APP sensor 2 circuit is shorted.) H
P0223 Throttle position sensor An excessively high voltage from the TP sensor • Electric throttle control actuator
0223 1 circuit high input 1 is sent to ECM. (TP sensor 1)
• Accelerator pedal position sensor.
(APP sensor 2) I

FAIL-SAFE MODE
When the malfunction is detected, ECM enters fail-safe mode and the MIL illluminates. J

Engine operation condition in fail-safe mode


The ECM controls the electric throttle control actuator in regulating the throttle opening in order for the idle position to be within +10 K
degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal condition.
So, the acceleration will be poor.
L
DTC Confirmation Procedure INFOID:0000000004053852

NOTE: M
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition switch OFF and wait at least 10 seconds. N
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION: O
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
4. Start engine and let it idle for 1 second.
5. Check DTC. P
6. If DTC is detected, go to EC-649, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000004053853

1.CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.

Revision: October 2008 EC-649 2009 Frontier


P0222, P0223 TP SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
2. Loosen and retighten three ground screws on the body. Refer to EC-545, "Ground Inspection".

BBIA0539E

OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2.CHECK THROTTLE POSITION SENSOR 1 POWER SUPPLY CIRCUIT-I
1. Disconnect electric throttle control actuator harness connector.
2. Turn ignition switch ON.

BBIA0543E

3. Check voltage between electric throttle control actuator terminal


2 and ground with CONSULT-III or tester.

Voltage: Approximately 5V
OK or NG
OK >> GO TO 7.
NG >> GO TO 3.

PBIB2604E

3.CHECK THROTTLE POSITION SENSOR 1 POWER SUPPLY CIRCUIT-II


1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between electric throttle control actuator terminal 2 and ECM terminal 47.
Refer to Wiring Diagram.

Continuity should exist.


OK or NG
OK >> GO TO 4.
NG >> Repair open circuit.
4.CHECK THROTTLE POSITION SENSOR 1 POWER SUPPLY CIRCUIT-III
Check harness for short to power and short to ground, between the following terminals.

ECM terminal Sensor terminal Reference Wiring Diagram


47 Electric throttle control actuator terminal 2
EC-893
91 APP sensor terminal 1

Revision: October 2008 EC-650 2009 Frontier


P0222, P0223 TP SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
OK or NG
OK >> GO TO 5. A
NG >> Repair short to ground or short to power in harness or connectors.
5.CHECK APP SENSOR
EC
Refer to EC-827, "Component Inspection".
OK or NG
OK >> GO TO 11. C
NG >> GO TO 6.
6.REPLACE ACCELERATOR PEDAL ASSEMBLY
1. Replace accelerator pedal assembly. D
2. Perform EC-475, "Accelerator Pedal Released Position Learning".
3. Perform EC-475, "Throttle Valve Closed Position Learning".
4. Perform EC-475, "Idle Air Volume Learning". E

>> INSPECTION END


7.CHECK THROTTLE POSITION SENSOR 1 GROUND CIRCUIT FOR OPEN AND SHORT F

1. Turn ignition switch OFF.


2. Disconnect ECM harness connector.
3. Check harness continuity between electric throttle control actuator terminal 4 and ECM terminal 66. G
Refer to Wiring Diagram.

Continuity should exist. H


4. Also check harness for short to ground and short to power.
OK or NG
I
OK >> GO TO 8.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
8.CHECK THROTTLE POSITION SENSOR 1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT J
1. Check harness continuity between ECM terminal 50 and electric throttle control actuator terminal 1.
Refer to Wiring Diagram.
K
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG L
OK >> GO TO 9.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
M
9.CHECK THROTTLE POSITION SENSOR
Refer to EC-652, "Component Inspection".
OK or NG N
OK >> GO TO 11.
NG >> GO TO 10.
10.REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR O
1. Replace the electric throttle control actuator.
2. Perform EC-475, "Throttle Valve Closed Position Learning".
3. Perform EC-475, "Idle Air Volume Learning". P

>> INSPECTION END


11.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".

Revision: October 2008 EC-651 2009 Frontier


P0222, P0223 TP SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
>> INSPECTION END
Component Inspection INFOID:0000000004053854

THROTTLE POSITION SENSOR


1. Reconnect all harness connectors disconnected.
2. Perform EC-475, "Throttle Valve Closed Position Learning".
3. Turn ignition switch ON.
4. Set selector lever to D position (A/T), 1st position (M/T).
5. Check voltage between ECM terminals 50 (TP sensor 1 signal), 69 (TP sensor 2 signal) and ground under
the following conditions.

Terminal Accelerator pedal Voltage

50 Fully released More than 0.36V


(Throttle position sensor 1) Fully depressed Less than 4.75V

69 Fully released Less than 4.75V


(Throttle position sensor 2) Fully depressed More than 0.36V
6. If NG, replace electric throttle control actuator and go to the next
step.
7. Perform EC-475, "Throttle Valve Closed Position Learning". PBIB1170E

8. Perform EC-475, "Idle Air Volume Learning".

Revision: October 2008 EC-652 2009 Frontier


P0300, P0301, P0302, P0303, P0304, P0305, P0306, P0307, P0308 MISFIRE
< COMPONENT DIAGNOSIS > [VQ40DE]
P0300, P0301, P0302, P0303, P0304, P0305, P0306, P0307, P0308 MIS-
A
FIRE
On Board Diagnosis Logic INFOID:0000000004053855
EC
When a misfire occurs, engine speed will fluctuate. If the engine speed fluctuates enough to cause the crank-
shaft position (CKP) sensor (POS) signal to vary, ECM can determine that a misfire is occurring.
C
Sensor Input Signal to ECM ECM function
Crankshaft position sensor (POS) Engine speed On board diagnosis of misfire
The misfire detection logic consists of the following two conditions. D
1. One Trip Detection Logic (Three Way Catalyst Damage)
On the first trip, when a misfire condition occurs that can damage the three way catalyst (TWC) due to
overheating, the MIL will blink. E
When a misfire condition occurs, the ECM monitors the CKP sensor signal every 200 engine revolutions
for a change.
When the misfire condition decreases to a level that will not damage the TWC, the MIL will turn off. F
If another misfire condition occurs that can damage the TWC on a second trip, the MIL will blink.
When the misfire condition decreases to a level that will not damage the TWC, the MIL will remain on.
If another misfire condition occurs that can damage the TWC, the MIL will begin to blink again.
2. Two Trip Detection Logic (Exhaust quality deterioration) G
For misfire conditions that will not damage the TWC (but will affect vehicle emissions), the MIL will only
light when the misfire is detected on a second trip. During this condition, the ECM monitors the CKP sen-
sor signal every 1,000 engine revolutions. H
A misfire malfunction can be detected in any one cylinder or in multiple cylinders.

DTC No. Trouble diagnosis name DTC detecting condition Possible cause I
P0300 Multiple cylinder mis-
Multiple cylinder misfire.
0300 fires detected
P0301 No.1 cylinder misfire de- • Improper spark plug J
No. 1 cylinder misfires.
0301 tected • Insufficient compression
• Incorrect fuel pressure
P0302 No. 2 cylinder misfire
No. 2 cylinder misfires. • The fuel injector is open or shorted
0302 detected K
• Fuel injector
P0303 No. 3 cylinder misfire • Intake air leak
No. 3 cylinder misfires.
0303 detected • The ignition signal circuit is open or short-
ed L
P0304 No. 4 cylinder misfire
No. 4 cylinder misfires. • Lack of fuel
0304 detected
• Signal plate
P0305 No. 5 cylinder misfire • Air fuel ratio (A/F) sensor 1
No. 5 cylinder misfires.
0305 detected • Incorrect PCV hose connection M
P0306 No. 6 cylinder misfire
No. 6 cylinder misfires.
0306 detected
N
DTC Confirmation Procedure INFOID:0000000004053856

CAUTION:
Always drive vehicle in safe manner according to traffic conditions and obey all traffic laws when driv- O
ing.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure P
before conducting the next step.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
WITH CONSULT-III
1. Turn ignition switch ON, and select “DATA MONITOR” mode with CONSULT-III.
Revision: October 2008 EC-653 2009 Frontier
P0300, P0301, P0302, P0303, P0304, P0305, P0306, P0307, P0308 MISFIRE
< COMPONENT DIAGNOSIS > [VQ40DE]
2. Start engine and warm it up to normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON.
5. Turn ignition switch OFF and wait at least 10 seconds.
6. Restart engine and let it idle for about 15 minutes.
7. Check 1st trip DTC.
8. If 1st trip DTC is detected, go to EC-654, "Diagnosis Procedure".
NOTE:
If 1st trip DTC is not detected during above procedure, performing the following procedure is advised.
a. Turn ignition switch OFF and wait at least 10 seconds.
b. Turn ignition switch ON.
c. Turn ignition switch OFF and wait at least 10 seconds.
d. Start engine and drive the vehicle under similar conditions to (1st trip) Freeze Frame Data for a certain
time. Refer to the table below.
Hold the accelerator pedal as steady as possible.

Similar conditions to (1st trip) Freeze Frame Data mean that the following conditions should be satisfied at
the same time.

Engine speed Engine speed in the freeze frame data ± 400 rpm
Basic fuel schedule Basic fuel schedule in freeze frame data × (1± 0.1)
When the freeze frame data shows lower than 70 °C (158 °F),
Engine coolant temperature (T) T should be lower than 70 °C (158 °F).
condition When the freeze frame data shows higher than or equal to 70 °C (158 °F),
T should be higher than or equal to 70 °C (158 °F).

Driving time varies according to the engine speed in the freeze frame data.

Engine speed Time


Around 1,000 rpm Approximately 10 minutes
Around 2,000 rpm Approximately 5 minutes
More than 3,000 rpm Approximately 3.5 minutes

WITH GST
Follow the procedure “WITH CONSULT-III” above.
Diagnosis Procedure INFOID:0000000004352022

1.CHECK FOR INTAKE AIR LEAK AND PCV HOSE


1. Start engine and run it at idle speed.
2. Listen for the sound of the intake air leak.
3. Check PCV hose connection.
OK or NG
OK >> GO TO 2.
NG >> Discover air leak location and repair.
2.CHECK FOR EXHAUST SYSTEM CLOGGING
Stop engine and visually check exhaust tube, three way catalyst and muffler for dents.
OK or NG
OK (With CONSULT-III)>>GO TO 3.
OK (Without CONSULT-III)>>GO TO 4.
NG >> Repair or replace it.
3.PERFORM POWER BALANCE TEST
Revision: October 2008 EC-654 2009 Frontier
P0300, P0301, P0302, P0303, P0304, P0305, P0306, P0307, P0308 MISFIRE
< COMPONENT DIAGNOSIS > [VQ40DE]
With CONSULT-III
1. Perform “POWER BALANCE” in “ACTIVE TEST” mode. A
2. Is there any cylinder which does not produce a momentary engine speed drop?
Yes or No
Yes >> GO TO 4. EC
No >> GO TO 10.
4.CHECK FUNCTION OF FUEL INJECTOR-I
C
Stop engine.
1. Disconnect harness connector F44 (3), F201 (1)

2 : Vacuum tank D
: Front

2. Turn ignition switch ON. E

F
AWBIA0686ZZ

G
3. Check voltage between harness connector F44 terminal 3 and
ground with CONSULT-III or tester.

Voltage: Battery voltage H

4. Turn ignition switch OFF.


5. Disconnect ECM harness connector.
6. Check harness continuity between harness connector F44 and I
ECM as follows.
Refer to Wiring Diagram.
J
PBIB2633E
Harness connector F44
Cylinder ECM terminal
terminal
1 2 23 K
3 1 22
5 4 21
L

Continuity should exist.


7. Also check harness for short to ground and short to power. M
OK or NG
OK >> GO TO 5.
NG >> Perform trouble diagnosis for FUEL INJECTOR, refer to EC-854, "Diagnosis Procedure". N
5.CHECK FUNCTION OF FUEL INJECTOR-II
Provide battery voltage between harness connector F201 as follows
O
and then interrupt it. Listen to each fuel injector operating sound.

Harness connector F201 terminal


Cylinder P
(+) (–)
1 3 2
3 3 1
5 3 4

PBIB2634E
Operating sound should exist.

Revision: October 2008 EC-655 2009 Frontier


P0300, P0301, P0302, P0303, P0304, P0305, P0306, P0307, P0308 MISFIRE
< COMPONENT DIAGNOSIS > [VQ40DE]
OK or NG
OK >> GO TO 6.
NG >> Perform trouble diagnosis for FUEL INJECTOR, refer to EC-854, "Diagnosis Procedure".
6.CHECK FUNCTION OF FUEL INJECTOR-III
1. Reconnect all harness connector disconnected.
2. Start engine.
3. Listen to fuel injectors No. 2, No. 4, No.6 operating sound.

Clicking noise should exist.


OK or NG
OK >> GO TO 7.
NG >> Perform trouble diagnosis for FUEL INJECTOR, refer to
EC-854, "Diagnosis Procedure".

PBIB1986E

7.CHECK FUNCTION OF IGNITION COIL-I


CAUTION:
Perform the following procedure in a place with no combustible objects and good ventilation.
1. Turn ignition switch OFF.
2. Remove fuel pump fuse (No.48) in IPDM E/R to release fuel
pressure.
NOTE:
Do not use CONSULT-III to release fuel pressure, or fuel pres-
sure applies again during the following procedure.
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel
pressure.
5. Turn ignition switch OFF.
6. Remove all ignition coil harness connectors to avoid the electri-
cal discharge from the ignition coils.
BBIA0534E
7. Remove ignition coil and spark plug of the cylinder to be
checked.
8. Crank engine for five seconds or more to remove combustion gas in the cylinder.
9. Connect spark plug and harness connector to ignition coil.
10. Fix ignition coil using a rope etc. with gap of 13 - 17 mm (0.52 -
0.66 in) between the edge of the spark plug and grounded metal
portion as shown in the figure.
11. Crank engine for about three seconds, and check whether spark
is generated between the spark plug and the grounded metal
portion.

Spark should be generated.


CAUTION:
• Never place to the spark plug and the ignition coil within
50cm (19.7 in) each other. Be careful not to get an electri- JMBIA0066GB

cal shock while checking, because the electrical dis-


charge voltage becomes 20 kV or more.
• It might cause to damage the ignition coil if the gap of more than 17 mm (0.66 in) is made.
NOTE:
When the gap is less than 13 mm (0.52 in), the spark might be generated even if the coil is mal-
functioning.
OK or NG
OK >> GO TO 11.
NG >> GO TO 8.

Revision: October 2008 EC-656 2009 Frontier


P0300, P0301, P0302, P0303, P0304, P0305, P0306, P0307, P0308 MISFIRE
< COMPONENT DIAGNOSIS > [VQ40DE]

8.CHECK FUNCTION OF IGNITION COIL-II A


1. Turn ignition switch OFF.
2. Disconnect spark plug and connect a known-good spark plug.
3. Crank engine for about three seconds, and recheck whether spark is generated between the spark plug
EC
and the grounded metal portion.

Spark should be generated.


C
OK or NG
OK >> GO TO 9.
NG >> Check ignition coil, power transistor and their circuits. Refer to EC-862, "Diagnosis Procedure".
D
9.CHECK SPARK PLUG
Check the initial spark plug for fouling, etc.
OK or NG E
OK >> Replace spark plug(s) with standard type one(s). For
spark plug type, refer to EM-129, "Removal and Installa-
tion". F
NG >> 1. Repair or clean spark plug.
2. GO TO 10.
G

SEF156I
H
10.CHECK FUNCTION OF IGNITION COIL-III
1. Reconnect the initial spark plugs.
2. Crank engine for about three seconds, and recheck whether spark is generated between the spark plug I
and the grounded portion.

Spark should be generated.


J
OK or NG
OK >> INSPECTION END
NG >> Replace spark plug(s) with standard type one(s). For spark plug type, refer to EM-129, "Removal K
and Installation".
11.CHECK COMPRESSION PRESSURE
Check compression pressure. Refer to EM-135, "Compression Pressure". L
OK or NG
OK >> GO TO 12.
NG >> Check pistons, piston rings, valves, valve seats and cylinder head gaskets. M
12.CHECK FUEL PRESSURE
1. Install all removed parts. N
2. Release fuel pressure to zero. Refer to EC-943, "Fuel Pressure Check".
3. Install fuel pressure gauge and check fuel pressure. Refer to EC-943, "Fuel Pressure Check".
O
At idle: Approx. 350 kPa (3.57 kg/cm2, 51 psi)
OK or NG
OK >> GO TO 14. P
NG >> GO TO 13.
13.DETECT MALFUNCTIONING PART
Check the following.
• Fuel pump and circuit (Refer to EC-858, "Description".)
• Fuel pressure regulator (Refer to EC-943, "Fuel Pressure Check".)
• Fuel lines

Revision: October 2008 EC-657 2009 Frontier


P0300, P0301, P0302, P0303, P0304, P0305, P0306, P0307, P0308 MISFIRE
< COMPONENT DIAGNOSIS > [VQ40DE]
• Fuel filter for clogging

>> Repair or replace.


14.CHECK IGNITION TIMING
Check the following items. Refer to EC-470, "Basic Inspection".

Items Specifications
Target idle speed 625 ± 50 rpm (in P or N position)
Ignition timing 15 ± 5° BTDC (in P or N position)
OK or NG
OK >> GO TO 15.
NG >> Follow the EC-470, "Basic Inspection".
15.CHECK A/F SENSOR 1 INPUT SIGNAL
1. Turn ignition switch OFF.
2. Disconnect A/F sensor 1 harness connector.

BBIA0544E

3. Disconnect ECM harness connector.


4. Check harness continuity between A/F sensor 1 terminal and ECM terminal as follows.
Refer to Wiring Diagram.

A/F sensor 1 terminal ECM terminal


1 35
Bank 1
2 56
1 16
Bank 2
2 75

Continuity should exist.


5. Check harness continuity between the following terminals and ground.
Refer to Wiring Diagram.

Bank 1 Bank 2
A/F sensor 1 terminal ECM terminal A/F sensor 1 terminal ECM terminal
1 35 1 16
2 56 2 75

Continuity should not exist.


6. Also check harness for short to power.
OK or NG
OK >> GO TO 16.
NG >> Repair open circuit or short to ground or short to power in harness or connectors between ECM
and A/F sensor 1.

Revision: October 2008 EC-658 2009 Frontier


P0300, P0301, P0302, P0303, P0304, P0305, P0306, P0307, P0308 MISFIRE
< COMPONENT DIAGNOSIS > [VQ40DE]

16.CHECK A/F SENSOR 1 HEATER A


Refer to EC-553, "Component Inspection".
OK or NG
OK >> GO TO 18. EC
NG >> GO TO 17.
17.REPLACE A/F SENSOR 1
C
Replace malfunctioning A/F sensor 1.
CAUTION:
• Discard any A/F sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one. D
• Before installing new A/F sensor, clean exhaust system threads using Heated Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
E
>> INSPECTION END
18.CHECK MASS AIR FLOW SENSOR
F
With CONSULT-III
Check mass air flow sensor signal in “DATA MONITOR” mode with CONSULT-III.

2.0 - 6.0 g·m/sec: at idling G

7.0 - 20.0 g·m/sec: at 2,500 rpm


With GST H
Check mass air flow sensor signal in Service $01 with GST.

2.0 - 6.0 g·m/sec: at idling I


7.0 - 20.0 g·m/sec: at 2,500 rpm
OK or NG
OK >> GO TO 19. J
NG >> Check connectors for rusted terminals or loose connections in the mass air flow sensor circuit or
ground. Refer to EC-565, "Component Inspection".
19.CHECK SYMPTOM MATRIX CHART K

Check items on the rough idle symptom in EC-932, "Symptom Matrix Chart".
OK or NG L
OK >> GO TO 20.
NG >> Repair or replace.
20.ERASE THE 1ST TRIP DTC M
Some tests may cause a 1st trip DTC to be set.
Erase the 1st trip DTC from the ECM memory after performing the tests. Refer to EC-918, "Emission-related
Diagnostic Information". N

>> GO TO 21.
O
21.CHECK INTERMITTENT INCIDENT
Refer to GI-45, "Work Flow".
P
>> INSPECTION END

Revision: October 2008 EC-659 2009 Frontier


P0327, P0328, P0332, P0333 KS
< COMPONENT DIAGNOSIS > [VQ40DE]
P0327, P0328, P0332, P0333 KS
Component Description INFOID:0000000004053858

The knock sensor is attached to the cylinder block. It senses engine


knocking using a piezoelectric element. A knocking vibration from
the cylinder block is sensed as vibrational pressure. This pressure is
converted into a voltage signal and sent to the ECM.

BBIA0547E

On Board Diagnosis Logic INFOID:0000000004053859

The MIL will not illluminate for these diagnoses.

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0327
0327
(Bank 1) Knock sensor circuit low in- An excessively low voltage from the sensor
P0332 put is sent to ECM.
0332
(Bank 2) • Harness or connectors
(The sensor circuit is open or shorted.)
P0328 • Knock sensor
0328
(Bank 1) Knock sensor circuit high in- An excessively high voltage from the sensor
P0333 put is sent to ECM.
0333
(Bank 2)

DTC Confirmation Procedure INFOID:0000000004053860

NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
4. Start engine and run it for at least 5 seconds at idle speed.
5. Check 1st trip DTC.
6. If 1st trip DTC is detected, go to EC-660, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000004053861

1.CHECK KNOCK SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-I
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check resistance between ECM terminals 15, 36 and ground. Refer to Wiring Diagram.
NOTE:
It is necessary to use an ohmmeter which can measure more than 10 MΩ.

Resistance: Approximately 532 - 588 kΩ [at 20°C (68°F)]

Revision: October 2008 EC-660 2009 Frontier


P0327, P0328, P0332, P0333 KS
< COMPONENT DIAGNOSIS > [VQ40DE]
4. Also check harness for short to ground and short to power.
OK or NG A
OK >> GO TO 5.
NG >> GO TO 2.
2.CHECK KNOCK SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-II EC

1. Disconnect knock sensor harness connector.


2. Check harness continuity between ECM terminal 15 and knock
C
sensor (bank1) terminal 1, ECM terminal 36 and knock sensor
(bank 2) terminal 1.
Refer to Wiring Diagram.
D
Continuity should exist.
3. Also check harness for short to ground and short to power.
E
OK or NG
OK >> GO TO 4. BBIA0547E
NG >> GO TO 3.
F
3.DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors F67, F250 G
• Harness for open or short between ECM and knock sensor

>> Repair open circuit or short to ground or short to power in harness or connectors. H
4.CHECK KNOCK SENSOR
Refer to EC-662, "Component Inspection".
I
OK or NG
OK >> GO TO 5.
NG >> Replace malfunctioning knock sensor. J
5.CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body. K
Refer to EC-545, "Ground Inspection".

N
BBIA0539E

OK or NG
OK >> GO TO 6. O
NG >> Repair or replace ground connections.
6.CHECK KNOCK SENSOR SHIELD CIRCUIT FOR OPEN AND SHORT
P
1. Disconnect knock sensor harness connector.
2. Check harness continuity between knock sensor terminal 2 and ground. Refer to Wiring Diagram.

Continuity should exist.


OK or NG
OK >> GO TO 8.
NG >> GO TO 7.

Revision: October 2008 EC-661 2009 Frontier


P0327, P0328, P0332, P0333 KS
< COMPONENT DIAGNOSIS > [VQ40DE]

7.DETECT MALFUNCTIONING PART


Check the following.
• Harness connectors F67, F250
• Harness connectors F14, E5
• Harness for open or short between knock sensor and ground

>> Repair open circuit or short power in harness or connectors.


8.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".

>> INSPECTION END


Component Inspection INFOID:0000000004053862

KNOCK SENSOR
Check resistance between knock sensor terminal 1 and ground.
NOTE:
It is necessary to use an ohmmeter which can measure more
than 10 MΩ.

Resistance: Approximately 532 - 588 kΩ [at 20°C (68°F)]


CAUTION:
Never use any knock sensors that have been dropped or physi-
cally damaged. Use only new ones.

SEF111Y

Revision: October 2008 EC-662 2009 Frontier


P0335 CKP SENSOR (POS)
< COMPONENT DIAGNOSIS > [VQ40DE]
P0335 CKP SENSOR (POS)
A
Component Description INFOID:0000000004053863

The crankshaft position sensor (POS) is located on the oil pan facing EC
the gear teeth (cogs) of the signal plate. It detects the fluctuation of
the engine revolution.
The sensor consists of a permanent magnet and Hall IC.
When the engine is running, the high and low parts of the teeth C
cause the gap with the sensor to change.
The changing gap causes the magnetic field near the sensor to
change. D
Due to the changing magnetic field, the voltage from the sensor
changes.
The ECM receives the voltage signal and detects the fluctuation of
the engine revolution.
PBIB0562E E
ECM receives the signals as shown in the figure.

H
PBIB2744E

On Board Diagnosis Logic INFOID:0000000004053864


I

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
J
• The crankshaft position sensor (POS) signal
is not detected by the ECM during the first
few seconds of engine cranking.
• Harness or connectors K
• The proper pulse signal from the crankshaft
P0335 Crankshaft position sen- (The sensor circuit is open or shorted)
position sensor (POS) is not sent to ECM
0335 sor (POS) circuit • Crankshaft position sensor (POS)
while the engine is running.
• Signal plate
• The crankshaft position sensor (POS) signal
is not in the normal pattern during engine run- L
ning.

DTC Confirmation Procedure INFOID:0000000004053865 M

NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step. N
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds. O
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10.5V with igni-
tion switch ON.
P
1. Crank engine for at least 2 seconds and run it for at least 5 seconds at idle speed.
2. Check 1st trip DTC.
3. If 1st trip DTC is detected, go to EC-663, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000004053866

1.CHECK GROUND CONNECTIONS


Revision: October 2008 EC-663 2009 Frontier
P0335 CKP SENSOR (POS)
< COMPONENT DIAGNOSIS > [VQ40DE]
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body. Refer to EC-545, "Ground Inspection".

BBIA0539E

OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2.CHECK CRANKSHAFT POSITION (CKP) SENSOR (POS) POWER SUPPLY CIRCUIT
1. Disconnect crankshaft position (CKP) sensor (POS) harness
connector.
2. Turn ignition switch ON.

BBIA0548E

3. Check voltage between CKP sensor (POS) terminal 1 and


ground with CONSULT-III or tester.

Voltage: Battery voltage


OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

PBIB0664E

3.DETECT MALFUNCTIONING PART


Check the following.
• Harness connectors F32, E2
• Harness for open or short between crankshaft position sensor (POS) and ECM
• Harness for open or short between crankshaft position sensor (POS) and IPDM E/R

>> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK CKP SENSOR (POS) GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Check harness continuity between CKP sensor (POS) terminal 3 and ground. Refer to Wiring Diagram.

Continuity should exist.


3. Also check harness for short to power.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
Revision: October 2008 EC-664 2009 Frontier
P0335 CKP SENSOR (POS)
< COMPONENT DIAGNOSIS > [VQ40DE]

5.DETECT MALFUNCTIONING PART A


Check the following.
• Harness connectors F32, E2
• Harness for open or short between crankshaft position sensor (POS) and ground
EC

>> Repair open circuit or short to power in harness or connectors.


6.CHECK CKP SENSOR (POS) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT C
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 13 and CKP sensor (POS) terminal 2.
Refer to Wiring Diagram. D

Continuity should exist.


3. Also check harness for short to ground and short to power. E
OK or NG
OK >> GO TO 7.
NG >> Repair open circuit or short to ground or short to power in harness or connectors. F
7.CHECK CRANKSHAFT POSITION SENSOR (POS)
Refer to EC-665, "Component Inspection". G
OK or NG
OK >> GO TO 8.
NG >> Replace crankshaft position sensor (POS). H
8.CHECK GEAR TOOTH
Visually check for chipping signal plate gear tooth.
I
OK or NG
OK >> GO TO 9.
NG >> Replace the signal plate. J
9.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".
K
>> INSPECTION END
Component Inspection INFOID:0000000004053867 L

CRANKSHAFT POSITION SENSOR (POS)


1. Loosen the fixing bolt of the sensor. M
2. Disconnect crankshaft position sensor (POS) harness connector.
3. Remove the sensor.
4. Visually check the sensor for chipping. N

PBIB0563E

Revision: October 2008 EC-665 2009 Frontier


P0335 CKP SENSOR (POS)
< COMPONENT DIAGNOSIS > [VQ40DE]
5. Check resistance as shown in the figure.

Terminal No. (Polarity) Resistance Ω [at 25°C (77°F)]


1 (+) - 2 (-)
1 (+) - 3 (-) Except 0 or ∞
2 (+) - 3 (-)

PBIB0564E

Revision: October 2008 EC-666 2009 Frontier


P0340, P0345 CMP SENSOR (PHASE)
< COMPONENT DIAGNOSIS > [VQ40DE]
P0340, P0345 CMP SENSOR (PHASE)
A
Component Description INFOID:0000000004053868

The camshaft position sensor (PHASE) senses the retraction of EC


intake valve camshaft to identify a particular cylinder. The camshaft
position sensor (PHASE) senses the piston position.
When the crankshaft position sensor (POS) system becomes inoper-
ative, the camshaft position sensor (PHASE) provides various con- C
trols of engine parts instead, utilizing timing of cylinder identification
signals.
The sensor consists of a permanent magnet and Hall IC. D
When engine is running, the high and low parts of the teeth cause
the gap with the sensor to change.
The changing gap causes the magnetic field near the sensor to
change.
PBIB0562E E
Due to the changing magnetic field, the voltage from the sensor changes.
ECM receives the signals as shown in the figure.
F

PBIB2744E

I
On Board Diagnosis Logic INFOID:0000000004053869

J
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0340 • Harness or connectors
• The cylinder No. signal is not sent to ECM for
0340 (The sensor circuit is open or shorted)
the first few seconds during engine cranking. K
(Bank 1) • Camshaft position sensor (PHASE)
Camshaft position sen- • The cylinder No. signal is not sent to ECM
• Camshaft (Intake)
P0345 sor (PHASE) circuit during engine running.
• Starter motor
0345 • The cylinder No. signal is not in the normal
• Starting system circuit
(Bank 2) pattern during engine running. L
• Dead (Weak) battery

DTC Confirmation Procedure INFOID:0000000004053870

M
NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
N
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION: O
Before performing the following procedure, confirm that battery voltage is more than 10.5V with igni-
tion switch ON.
1. Crank engine for at least 2 seconds and run it for at least 5 seconds at idle speed. P
2. Check 1st trip DTC.
3. If 1st trip DTC is detected, go to EC-668, "Diagnosis Procedure".
If 1st trip DTC is not detected, go to next step.
4. Maintaining engine speed at more than 800 rpm for at least 5 seconds.
5. Check 1st trip DTC.
6. If 1st trip DTC is detected, go to EC-668, "Diagnosis Procedure".

Revision: October 2008 EC-667 2009 Frontier


P0340, P0345 CMP SENSOR (PHASE)
< COMPONENT DIAGNOSIS > [VQ40DE]
Diagnosis Procedure INFOID:0000000004053871

1.CHECK STARTING SYSTEM


Turn ignition switch to START position.

Does the engine turn over?


Does the starter motor operate?
Yes or No
Yes >> GO TO 2.
No >> Check starting system. (Refer to STR-5, "Work Flow".)
2.CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body. Refer to EC-545, "Ground Inspection".

BBIA0539E

OK or NG
OK >> GO TO 3.
NG >> Repair or replace ground connections.
3.CHECK CAMSHAFT POSITION (CMP) SENSOR (PHASE) POWER SUPPLY CIRCUIT
1. Disconnect camshaft position (CMP) sensor (PHASE) harness
connector.
2. Turn ignition switch ON.

BBIA0549E

3. Check voltage between CMP sensor (PHASE) terminal 3 and


ground with CONSULT-III or tester.

Voltage: Battery voltage


OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

SEF481Y

4.DETECT MALFUNCTIONING PART


Check the following.
• Harness connectors E2, F32
• Harness for open or short between camshaft position sensor (PHASE) and ECM

Revision: October 2008 EC-668 2009 Frontier


P0340, P0345 CMP SENSOR (PHASE)
< COMPONENT DIAGNOSIS > [VQ40DE]
• Harness for open or short between camshaft position sensor (PHASE) and IPDM E/R
A
>> Repair open circuit or short to ground or short to power in harness or connectors.
5.CHECK CMP SENSOR (PHASE) GROUND CIRCUIT FOR OPEN AND SHORT EC
1. Turn ignition switch OFF.
2. Check harness continuity between CMP sensor (PHASE) terminal 1 and ground.
C
Continuity should exist.
3. Also check harness for short to power.
OK or NG D
OK >> GO TO 7.
NG >> GO TO 6.
6.DETECT MALFUNCTIONING PART E

Check the following.


• Harness connectors F32, E2
• Harness for open or short between CMP sensor (PHASE) and ground F

>> Repair open circuit or short to power in harness or connectors.


G
7.CHECK CMP SENSOR (PHASE) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 33 (bank 1) or 14 (bank 2) and CMP sensor (PHASE) H
terminal 2.
Refer to Wiring Diagram.
I
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG J
OK >> GO TO 8.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
8.CHECK CAMSHAFT POSITION SENSOR (PHASE) K
Refer to EC-670, "Component Inspection".
OK or NG L
OK >> GO TO 9.
NG >> Replace malfunctioning camshaft position sensor (PHASE).
9.CHECK CAMSHAFT (INTAKE) M
Check the following.
• Accumulation of debris to the signal plate of camshaft rear end
• Chipping signal plate of camshaft rear end N
OK or NG
OK >> GO TO 10.
NG >> Remove debris and clean the signal plate of camshaft O
rear end or replace malfunctioning camshaft.

SEC905C

10.CHECK INTERMITTENT INCIDENT


Refer to GI-49, "Intermittent Incident".

Revision: October 2008 EC-669 2009 Frontier


P0340, P0345 CMP SENSOR (PHASE)
< COMPONENT DIAGNOSIS > [VQ40DE]
>> INSPECTION END
Component Inspection INFOID:0000000004053872

CAMSHAFT POSITION SENSOR (PHASE)


1. Loosen the fixing bolt of the sensor.
2. Disconnect camshaft position sensor (PHASE) harness connector.
3. Remove the sensor.
4. Visually check the sensor for chipping.

PBIB0563E

5. Check resistance as shown in the figure.

Terminal No. (Polarity) Resistance Ω [at 25°C (77°F)]


1 (+) - 2 (-)
1 (+) - 3 (-) Except 0 or ∞
2 (+) - 3 (-)

PBIB0564E

Revision: October 2008 EC-670 2009 Frontier


P0420, P0430 THREE WAY CATALYST FUNCTION
< COMPONENT DIAGNOSIS > [VQ40DE]
P0420, P0430 THREE WAY CATALYST FUNCTION
A
On Board Diagnosis Logic INFOID:0000000004053873

The ECM monitors the switching frequency ratio of air fuel ratio (A/F) EC
sensor 1 and heated oxygen sensor 2.
A three way catalyst (manifold) with high oxygen storage capacity
will indicate a low switching frequency of heated oxygen sensor 2.
As oxygen storage capacity decreases, the heated oxygen sensor 2 C
switching frequency will increase.
When the frequency ratio of air fuel ratio (A/F) sensor 1 and heated
oxygen sensor 2 approaches a specified limit value, the three way D
catalyst (manifold) malfunction is diagnosed.

PBIB2377E E

DTC No. Trouble diagnosis name DTC detecting condition Possible cause F
P0420 • Three way catalyst (manifold)
0420 • Exhaust tube
• Three way catalyst (manifold) does not oper-
(Bank 1) • Intake air leaks G
Catalyst system efficien- ate properly.
• Fuel injector
P0430 cy below threshold • Three way catalyst (manifold) does not have
• Fuel injector leaks
0430 enough oxygen storage capacity.
• Spark plug
(Bank 2) • Improper ignition timing H

DTC Confirmation Procedure INFOID:0000000004053874

NOTE: I
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition switch OFF and wait at least 10 seconds. J
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
WITH CONSULT-III K
TESTING CONDITION:
Do not maintain engine speed for more than the specified minutes below.
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-III. L
2. Start engine and warm it up to the normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON. M
5. Turn ignition switch OFF and wait at least 10 seconds.
6. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no
N
load.
7. Let engine idle for 1 minute.
8. Check that “COOLAN TEMP/S” indicates more than 70°C (158°F).
O
If not, warm up engine and go to next step when “COOLAN TEMP/S” indication reaches to 70°C (158°F).
9. Open engine hood.
10. Select “DTC & SRT CONFIRMATION” then “SRT WORK SUPPORT” mode with CONSULT-III. P
11. Rev engine between 2,000 and 3,000 rpm and hold it for 3 consecutive minutes then release the acceler-
ator pedal completely.
If “INCMP” of “CATALYST” changed to “CMPLT”, go to step 12.
12. Wait 5 seconds at idle.
13. Rev engine between 2,000 and 3,000 rpm and maintain it until “INCMP” of “CATALYST” changes to
“CMPLT” (It will take approximately 5 minutes).
If not “CMPLT”, stop engine and cool it down to less than 70°C (158°F) and then retest from step 1.

Revision: October 2008 EC-671 2009 Frontier


P0420, P0430 THREE WAY CATALYST FUNCTION
< COMPONENT DIAGNOSIS > [VQ40DE]
14. Select “SELF-DIAG RESULTS” mode with CONSULT-III.
15. Confirm that the 1st trip DTC is not detected.
If the 1st trip DTC is detected, go to EC-672, "Diagnosis Procedure".
Overall Function Check INFOID:0000000004053875

Use this procedure to check the overall function of the three way catalyst (manifold). During this check, a 1st
trip DTC might not be confirmed.
WITH GST
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no
load.
6. Let engine idle for 1 minute.
7. Open engine hood.
8. Set voltmeter probe between ECM terminals 74 [HO2S2 (bank
1) signal], 55 [HO2S2 (bank 2) signal] and ground.
9. Keep engine speed at 2,500 rpm constant under no load.
10. Check that the voltage does not vary for more than 5 seconds.
If the voltage fluctuation cycle takes less than 5 seconds, go to
EC-672, "Diagnosis Procedure".
• 1 cycle: 0.6 - 1.0 → 0 - 0.3 → 0.6 - 1.0

PBIB1108E

Diagnosis Procedure INFOID:0000000004053876

1.CHECK EXHAUST SYSTEM


Visually check exhaust tubes and muffler for dents.
OK or NG
OK >> GO TO 2.
NG >> Repair or replace.
2.CHECK EXHAUST GAS LEAK
1. Start engine and run it at idle.
2. Listen for an exhaust gas leak before the three way catalyst (manifold).

PBIB1216E

OK or NG
OK >> GO TO 3.
NG >> Repair or replace.
3.CHECK INTAKE AIR LEAK
Listen for an intake air leak after the mass air flow sensor.

Revision: October 2008 EC-672 2009 Frontier


P0420, P0430 THREE WAY CATALYST FUNCTION
< COMPONENT DIAGNOSIS > [VQ40DE]
OK or NG
OK >> GO TO 4. A
NG >> Repair or replace.
4.CHECK IGNITION TIMING
EC
Check the following items. Refer to EC-470, "Basic Inspection".

Items Specifications C
M/T: 625 ± 50 rpm (in Neutral position)
Target idle speed
A/T: 625 ±
M/T: 15 ± 5° BTDC (in Neutral position) D
Ignition timing
A/T: 15 ± 5° BTDC (in P or N position)
OK or NG
OK >> GO TO 5. E
NG >> Follow the EC-470, "Basic Inspection".
5.CHECK FUEL INJECTOR
F
1. Stop engine and then turn ignition switch ON.
2. Check voltage between ECM terminals 21, 22, 23, 40, 41, 42
and ground with CONSULT-III or tester.
Refer to Wiring Diagram for FUEL INJECTOR, EC-893, "Wiring G
Diagram - ENGINE CONTROL SYSTEM -".

Battery voltage should exist. H


OK or NG
OK >> GO TO 6.
NG >> Perform EC-854, "Diagnosis Procedure". I
PBIB1172E

6.CHECK FUNCTION OF IGNITION COIL-I J


CAUTION:
perform the following procedure in a place with no combustible objects and good ventilation.
1. Turn ignition switch OFF. K
2. Remove fuel pump fuse (No.48) in IPDM E/R to release fuel
pressure.
NOTE:
Do not use CONSULT-III to release fuel pressure, or fuel pres- L
sure applies again during the following procedure.
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel M
pressure.
5. Turn ignition switch OFF.
6. Remove all ignition coil harness connectors to avoid the electri-
cal discharge from the ignition coils. N
BBIA0534E
7. Remove ignition coil and spark plug of the cylinder to be
checked.
8. Crank engine for five seconds or more to remove combustion gas in the cylinder. O
9. Connect spark plug and harness connector to ignition coil.

Revision: October 2008 EC-673 2009 Frontier


P0420, P0430 THREE WAY CATALYST FUNCTION
< COMPONENT DIAGNOSIS > [VQ40DE]
10. Fix ignition coil using a rope etc. with gap of 13 - 17 mm (0.52 -
0.66 in) between the edge of the spark plug and grounded metal
portion as shown in the figure.
11. Crank engine for about three seconds, and check whether spark
is generated between the spark plug and the grounded metal
portion.

Spark should be generated.


CAUTION:
• Never place to the spark plug and the ignition coil within
50 cm (19.7 in)each other. Be careful not to get an electri- JMBIA0066GB

cal shock while checking, because the electrical dis-


charge voltage becomes 20 kV or more.
• It might cause to damage the ignition coil if the gap of more than 17 mm (0.66 in) is made.
NOTE:
When the gap is less than 13 mm (0.52 in), the spark might be generated even if the coil is mal-
functioning.
OK or NG
OK >> GO TO 10.
NG >> GO TO 7.
7.CHECK FUNCTION OF IGNITION COIL-II
1. Turn ignition switch OFF.
2. Disconnect spark plug and connect a known-good spark plug.
3. Crank engine for approximately 3 seconds, and recheck whether spark is generated between the spark
plug and the grounded metal portion.

Spark should be generated.


OK or NG
OK >> GO TO 8.
NG >> Check that ignition coil, power transistor and their circuits. Refer to EC-862.
8.CHECK SPARK PLUG
Check the initial spark plug for fouling, etc.
OK or NG
OK >> Replace spark plug(s) with standard type one(s). For
spark plug type, refer to EM-129, "Removal and Installa-
tion".
NG >> 1. Repair or clean spark plug.
2. GO TO 9.

SEF156I

9.CHECK FUNCTION OF IGNITION COIL-III


1. Reconnect the initial spark plugs.
2. Crank engine for about three seconds, and recheck whether spark is generated between the spark plug
and the grounded portion.

Spark should be generated.


OK or NG
OK >> INSPECTION END
NG >> Replace spark plug(s) with standard type one(s). For spark plug type, refer to EM-129, "Removal
and Installation".
10.CHECK FUEL INJECTOR
1. Turn ignition switch OFF.
Revision: October 2008 EC-674 2009 Frontier
P0420, P0430 THREE WAY CATALYST FUNCTION
< COMPONENT DIAGNOSIS > [VQ40DE]
2. Remove fuel injector assembly.
Refer to EM-158, "Removal and Installation". A
Keep fuel hose and all fuel injectors connected to fuel tube.
3. Reconnect all fuel injector harness connectors.
4. Disconnect all ignition coil harness connectors.
EC
5. Turn ignition switch ON.
Check fuel does not drip from fuel injector.
OK or NG
C
OK (Does not drip.)>>GO TO 11.
NG (Drips.)>>Replace the fuel injector(s) from which fuel is dripping.
11.CHECK INTERMITTENT INCIDENT D
Refer to GI-49, "Intermittent Incident".

Trouble is fixed.>>INSPECTION END E


Trouble is not fixed.>>Replace three way catalyst (manifold).

Revision: October 2008 EC-675 2009 Frontier


P0441 EVAP CONTROL SYSTEM
< COMPONENT DIAGNOSIS > [VQ40DE]
P0441 EVAP CONTROL SYSTEM
System Description INFOID:0000000004053877

NOTE:
If DTC P0441 is displayed with other DTC such as P2122, P2123, P2127, P2128 or P2138, first perform
trouble diagnosis for other DTC.

PBIB3640E

In this evaporative emission (EVAP) control system, purge flow occurs during non-closed throttle conditions.
Purge volume is related to air intake volume. Under normal purge conditions (non-closed throttle), the EVAP
canister purge volume control solenoid valve is open to admit purge flow. Purge flow exposes the EVAP con-
trol system pressure sensor to intake manifold vacuum.
On Board Diagnosis Logic INFOID:0000000004053878

Under normal conditions (non-closed throttle), sensor output voltage indicates if pressure drop and purge flow
are adequate. If not, a malfunction is determined.

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• EVAP canister purge volume control so-
lenoid valve stuck closed
• EVAP control system pressure sensor
and the circuit
• Loose, disconnected or improper con-
EVAP control system does not operate proper- nection of rubber tube
P0441 EVAP control system in- ly, EVAP control system has a leak between in- • Blocked rubber tube
0441 correct purge flow take manifold and EVAP control system • Cracked EVAP canister
pressure sensor. • EVAP canister purge volume control so-
lenoid valve circuit
• Accelerator pedal position sensor
• Blocked purge port
• EVAP canister vent control valve
• Drain filter

DTC Confirmation Procedure INFOID:0000000004053879

CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.

Revision: October 2008 EC-676 2009 Frontier


P0441 EVAP CONTROL SYSTEM
< COMPONENT DIAGNOSIS > [VQ40DE]
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION: A
Always perform test at a temperature of 5°C (41°F) or more.
WITH CONSULT-III
1. Start engine and warm it up to normal operating temperature. EC
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
4. Turn ignition switch OFF and wait at least 10 seconds. C
5. Start engine and let it idle for at least 70 seconds.
6. Select “PURG FLOW P0441” of “EVAPORATIVE SYSTEM” in “DTC CONFIRMATION” mode with CON-
SULT-III.
7. Touch “START”. D
If “COMPLETED” is displayed, go to step 7.
8. When the following conditions are met, “TESTING” will be displayed on the CONSULT-III screen. Main-
tain the conditions continuously until “TESTING” changes to “COMPLETED”. (It will take at least 35 sec- E
onds.)

Selector lever Suitable position F


VHCL SPEED SE 32 - 120 km/h (20 - 75 MPH)
ENG SPEED 500 - 3,000 rpm
B/FUEL SCHDL 1.3 - 9.0 msec
G

COOLAN TEMP/S 70 - 100°C (158 - 212°F)


If “TESTING” does not change for a long time, retry from step 2. H
9. Check that “OK” is displayed after touching “SELF-DIAG RESULTS”. If “NG” is displayed, refer to EC-678,
"Diagnosis Procedure".
Overall Function Check INFOID:0000000004053880 I

Use this procedure to check the overall monitoring function of the EVAP control system purge flow monitoring.
During this check, a 1st trip DTC might not be confirmed. J
WITH GST
1. Lift up drive wheels.
2. Start engine (TCS switch or VDC switch OFF) and warm it up to normal operating temperature. K
3. Turn ignition switch OFF, wait at least 10 seconds.
4. Turn ignition switch ON.
5. Turn ignition switch OFF, wait at least 10 seconds.
L
6. Start engine and wait at least 70 seconds.
7. Set voltmeter probes to ECM terminals 32 (EVAP control sys-
tem pressure sensor signal) and ground.
8. Check EVAP control system pressure sensor value at idle M
speed and note it.
9. Establish and maintain the following conditions for at least 1
minute.
N

Air conditioner switch ON


Headlamp switch ON O
Rear window defogger switch ON PBIB1109E

Engine speed Approx. 3,000 rpm


Gear position Any position other than P, N or R
P

10. Verify that EVAP control system pressure sensor value stays 0.1V less than the value at idle speed (mea-
sured at step 6) for at least 1 second.
11. If NG, go to EC-678, "Diagnosis Procedure".

Revision: October 2008 EC-677 2009 Frontier


P0441 EVAP CONTROL SYSTEM
< COMPONENT DIAGNOSIS > [VQ40DE]
Diagnosis Procedure INFOID:0000000004053881

1.CHECK EVAP CANISTER


1. Turn ignition switch OFF.
2. Check EVAP canister for cracks.
OK or NG
OK (With CONSULT-III)>>GO TO 2.
OK (Without CONSULT-III)>>GO TO 3.
NG >> Replace EVAP canister.
2.CHECK PURGE FLOW
With CONSULT-III
1. Disconnect vacuum hose connected to EVAP canister purge volume control solenoid valve at EVAP ser-
vice port and install vacuum gauge. For the location of EVAP service port, refer to EC-495, "Description".
2. Start engine and let it idle.
3. Select “PURG VOL CONT/V” in “ACTIVE TEST” mode with CONSULT-III.
4. Rev engine up to 2,000 rpm.
5. Touch “Qd” and “Qu” on CONSULT-III screen to adjust “PURG VOL CONT/V” opening and check vacuum
existence.

PURG VOL CONT/V Vacuum


100% Should exist.
0% Should not exist.
OK or NG
OK >> GO TO 7.
NG >> GO TO 4.
3.CHECK PURGE FLOW
Without CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
3. Disconnect vacuum hose connected to EVAP canister purge volume control solenoid valve at EVAP ser-
vice port and install vacuum gauge. For the location of EVAP service port, refer to EC-495, "Description".
4. Start engine and let it idle.
Do not depress accelerator pedal even slightly.
5. Check vacuum gauge indication before 60 seconds pass after starting engine.

Vacuum should not exist.


6. Rev engine up to 2,000 rpm after 100 seconds pass after starting engine.

Vacuum should exist.


OK or NG
OK >> GO TO 7.
NG >> GO TO 4.
4.CHECK EVAP PURGE LINE
1. Turn ignition switch OFF.
2. Check EVAP purge line for improper connection or disconnection.
Refer to EC-495, "Description".
OK or NG
OK >> GO TO 5.
NG >> Repair it.
5.CHECK EVAP PURGE HOSE AND PURGE PORT

Revision: October 2008 EC-678 2009 Frontier


P0441 EVAP CONTROL SYSTEM
< COMPONENT DIAGNOSIS > [VQ40DE]
1. Disconnect purge hoses connected to EVAP service port (A)
and EVAP canister purge volume control solenoid valve (B). A
2. Blow air into each hose and EVAP purge port (C).

EC

SEF367U

D
3. Check that air flows freely.
OK or NG
E
OK (With CONSULT-III)>>GO TO 6.
OK (Without CONSULT-III)>>GO TO 7.
NG >> Repair or clean hoses and/or purge port.
F

G
SEF368U

6.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE H


With CONSULT-III
1. Start engine.
2. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with CONSULT-III. Check that engine speed var- I
ies according to the valve opening.
OK or NG
OK >> GO TO 8. J
NG >> GO TO 7.
7.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Refer to EC-695, "Component Inspection". K
OK or NG
OK >> GO TO 8.
NG >> Replace EVAP canister purge volume control solenoid valve. L

8.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR CONNECTOR


1. Disconnect EVAP control system pressure sensor harness connector. M
2. Check connectors for water.

Water should not exist.


N
OK or NG
OK >> GO TO 9.
NG >> Replace EVAP control system pressure sensor. O
9.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR FUNCTION
Refer to EC-708, "DTC Confirmation Procedure" for DTC P0452, EC-712, "DTC Confirmation Procedure" for
P0453. P
OK or NG
OK >> GO TO 10.
NG >> Replace EVAP control system pressure sensor.
10.CHECK RUBBER TUBE FOR CLOGGING
1. Disconnect rubber tube connected to EVAP canister vent control valve.

Revision: October 2008 EC-679 2009 Frontier


P0441 EVAP CONTROL SYSTEM
< COMPONENT DIAGNOSIS > [VQ40DE]
2. Check the rubber tube for clogging.
OK or NG
OK >> GO TO 11.
NG >> Clean the rubber tube using an air blower.
11.CHECK DRAIN FILTER
Refer to EC-680, "Component Inspection".
OK or NG
OK >> GO TO 10.
NG >> Replace drain filter.
12.CHECK EVAP CANISTER VENT CONTROL VALVE
Refer to EC-698, "Component Inspection".
OK or NG
OK >> GO TO 13.
NG >> Replace EVAP canister vent control valve.
13.CHECK EVAP PURGE LINE
Inspect EVAP purge line (pipe and rubber tube). Check for evidence of leaks.
Refer to EC-495, "Description".
OK or NG
OK >> GO TO 14.
NG >> Replace it.
14.CLEAN EVAP PURGE LINE
Clean EVAP purge line (pipe and rubber tube) using air blower.

>> GO TO 15.
15.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".

>> INSPECTION END


Component Inspection INFOID:0000000004053882

DRAIN FILTER
1. Check visually for insect nests in the drain filter air inlet.
2. Check visually for cracks or flaws in the appearance.
3. Check visually for cracks or flaws in the hose.
4. Blow air into port A and check that it flows freely out of port B.
5. Block port B.
6. Blow air into port A and check that there is no leakage.
7. If NG, replace drain filter.

PBIB3641E

Revision: October 2008 EC-680 2009 Frontier


P0442 EVAP CONTROL SYSTEM
< COMPONENT DIAGNOSIS > [VQ40DE]
P0442 EVAP CONTROL SYSTEM
A
On Board Diagnosis Logic INFOID:0000000004053883

This diagnosis detects leaks in the EVAP purge line using engine intake manifold vacuum. EC
If pressure does not increase, the ECM will check for leaks in the line between the fuel tank and EVAP canis-
ter purge volume control solenoid valve, under the following Vacuum test conditions.
The EVAP canister vent control valve is closed to shut the EVAP purge line off. The EVAP canister purge vol-
ume control solenoid valve will then be opened to depressurize the EVAP purge line using intake manifold C
vacuum. After this occurs, the EVAP canister purge volume control solenoid valve will be closed.

PBIB3640E

I
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Incorrect fuel tank vacuum relief valve
• Incorrect fuel filler cap used J
• Fuel filler cap remains open or fails to close.
• Foreign matter caught in fuel filler cap.
• Leak is in line between intake manifold and EVAP
canister purge volume control solenoid valve. K
• Foreign matter caught in EVAP canister vent con-
trol valve.
• EVAP canister or fuel tank leaks
• EVAP purge line (pipe and rubber tube) leaks
L
• EVAP purge line rubber tube bent
EVAP control system EVAP control system has a leak, EVAP
P0442 • Loose or disconnected rubber tube
small leak detected control system does not operate prop-
0442 • EVAP canister vent control valve and the circuit
(negative pressure) erly. M
• EVAP canister purge volume control solenoid
valve and the circuit
• Fuel tank temperature sensor
• O-ring of EVAP canister vent control valve is N
missing or damaged
• Drain filter
• EVAP canister is saturated with water
• EVAP control system pressure sensor O
• Fuel level sensor and the circuit
• Refueling EVAP vapor cut valve
• ORVR system leaks
P
CAUTION:
• Use only a genuine NISSAN fuel filler cap as a replacement. If an incorrect fuel filler cap is used, the
MIL may illuminate.
• If the fuel filler cap is not tightened properly, the MIL may illuminate.
• Use only a genuine NISSAN rubber tube as a replacement.

Revision: October 2008 EC-681 2009 Frontier


P0442 EVAP CONTROL SYSTEM
< COMPONENT DIAGNOSIS > [VQ40DE]
DTC Confirmation Procedure INFOID:0000000004053884

NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
• Perform “DTC WORK SUPPORT” when the fuel level is between 1/4 and 3/4 full, and vehicle is placed
on flat level surface.
• Always perform test at a temperature of 0 to 30°C (32 to 86°F).
WITH CONSULT-III
1. Turn ignition switch ON.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-III.
4. Check that the following conditions are met.
COOLAN TEMP/S: 0 - 70°C (32 - 158°F)
INT/A TEMP SE: 0 - 30°C (32 - 86°F)
5. Select “EVP SML LEAK P0442/P1442” of “EVAPORATIVE SYSTEM” in “DTC WORK SUPPORT” mode
with CONSULT-III.
Follow the instructions displayed.
NOTE:
If the engine speed cannot be maintained within the range displayed on the CONSULT-III screen, go to
EC-470, "Basic Inspection".
6. Check that “OK” is displayed.
If “NG” is displayed, refer to EC-682, "Diagnosis Procedure".
NOTE:
Check that EVAP hoses are connected to EVAP canister purge volume control solenoid valve
properly.
WITH GST
NOTE:
Be sure to read the explanation of Driving Pattern ON EC-918 before driving vehicle.
1. Start engine.
2. Drive vehicle according to Driving Pattern, EC-918.
3. Stop vehicle.
4. Turn ignition switch OFF, wait at least 10 seconds.
5. Turn ignition switch ON.
6. Turn ignition switch OFF, wait at least 10 seconds and then turn ON.
7. Select Service $07 with GST.
- If P0442 is displayed on the screen, go to EC-682, "Diagnosis Procedure".
- If P0441 is displayed on the screen, go to EC-678, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000004053885

1.CHECK FUEL FILLER CAP DESIGN


1. Turn ignition switch OFF.
2. Check for genuine NISSAN fuel filler cap design.
OK or NG
OK >> GO TO 2.
NG >> Replace with genuine NISSAN fuel filler cap.

SEF915U

Revision: October 2008 EC-682 2009 Frontier


P0442 EVAP CONTROL SYSTEM
< COMPONENT DIAGNOSIS > [VQ40DE]

2.CHECK FUEL FILLER CAP INSTALLATION A


Check that the cap is tightened properly by rotating the cap clockwise.
OK or NG
OK >> GO TO 3. EC
NG >> 1. Open fuel filler cap, then clean cap and fuel filler neck threads using air blower.
2. Retighten until ratcheting sound is heard.
3.CHECK FUEL FILLER CAP FUNCTION C
Check for air releasing sound while opening the fuel filler cap.
OK or NG
D
OK >> GO TO 5.
NG >> GO TO 4.
4.CHECK FUEL TANK VACUUM RELIEF VALVE E
Refer to EC-687, "Component Inspection".
OK or NG
OK >> GO TO 5. F
NG >> Replace fuel filler cap with a genuine one.
5.INSTALL THE PRESSURE PUMP
G
To locate the EVAP leak, install EVAP service port adapter and
pressure pump to EVAP service port securely. For the location of
EVAP service port, refer to EC-495, "Description".
H

J
BBIA0550E

SEF916U N
NOTE:
Improper installation of the EVAP service port adapter to the EVAP service port may cause leaking.
O
With CONSULT-III>>GO TO 6.
Without CONSULT-III>>GO TO 7.
6.CHECK FOR EVAP LEAK P

With CONSULT-III
1. Turn ignition switch ON.
2. Select “EVAP SYSTEM CLOSE” of “WORK SUPPORT” mode with CONSULT-III.
3. Touch “START” and apply pressure into the EVAP line until the pressure indicator reaches the middle of
the bar graph.
CAUTION:

Revision: October 2008 EC-683 2009 Frontier


P0442 EVAP CONTROL SYSTEM
< COMPONENT DIAGNOSIS > [VQ40DE]
• Never use compressed air or a high pressure pump.
• Never exceed 4.12 kPa (0.042 kg/cm2, 0.6 psi) of pressure in the system.

4. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details.
Refer to EC-495, "Description".
OK or NG
OK >> GO TO 8.
NG >> Repair or replace.

SEF200U

7.CHECK FOR EVAP LEAK


Without CONSULT-III
1. Turn ignition switch OFF.
2. Apply 12 volts DC to EVAP canister vent control valve (1). The
valve will close. (Continue to apply 12 volts until the end of test.)
- EVAP control system pressure sensor (2)
- Drain filter (3)
- EVAP ccanister (4)
- : Vehicle front
3. Pressurize the EVAP line using pressure pump with 1.3 to 2.7
kPa (10 to 20 mmHg, 0.39 to 0.79 inHg), then remove pump and
EVAP service port adapter.
CAUTION:
• Never use compressed air or a high pressure pump. ALBIA0514ZZ

• Never exceed 4.12 kPa (0.042 kg/cm2, 0.6 psi) of pressure


in the system.

4. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details. Refer
to EC-495, "Description".
OK or NG
OK >> GO TO 8.
NG >> Repair or replace.

SEF200U

8.CHECK DRAIN FILTER


Refer to .
OK or NG
OK >> GO TO 9.
NG >> Replace drain filter.
9.CHECK EVAP CANISTER VENT CONTROL VALVE
Check the following.
• EVAP canister vent control valve is installed properly.
Refer to EC-946, "Removal and Installation".
• EVAP canister vent control valve.
Refer to EC-698, "Component Inspection".
OK or NG
OK >> GO TO 10.
Revision: October 2008 EC-684 2009 Frontier
P0442 EVAP CONTROL SYSTEM
< COMPONENT DIAGNOSIS > [VQ40DE]
NG >> Repair or replace EVAP canister vent control valve and O-ring.
10.CHECK IF EVAP CANISTER IS SATURATED WITH WATER A

1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
EC
2. Does water drain from the EVAP canister?
Yes or No
Yes >> GO TO 11.
C
No (With CONSULT-III)>>GO TO 13.
No (Without CONSULT-III)>>GO TO 14.

E
BBIA0558E

11.CHECK EVAP CANISTER


Weigh the EVAP canister with the EVAP canister vent control valve and EVAP control system pressure sensor F
attached.
The weight should be less than 2.0 kg (4.4 lb).
OK or NG G
OK (With CONSULT-III)>>GO TO 13.
OK (Without CONSULT-III)>>GO TO 14.
NG >> GO TO 12. H
12.DETECT MALFUNCTIONING PART
Check the following.
• EVAP canister for damage I
• EVAP hose between EVAP canister and drain filter for clogging or poor connection

>> Repair hose or replace EVAP canister. J

13.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION


With CONSULT-III K
1. Disconnect vacuum hose from EVAP canister purge volume control solenoid valve at EVAP service port.
2. Start engine.
3. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode.
L
4. Touch “Qu” on CONSULT-III screen to increase “PURG VOL CONT/V” opening to 100%.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
OK or NG
M
OK >> GO TO 17.
NG >> GO TO 15.
14.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION N
Without CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Stop engine. O
3. Disconnect vacuum hose from EVAP canister purge volume control solenoid valve at EVAP service port.
4. Start engine and let it idle for at least 80 seconds.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
P
Vacuum should exist.
OK or NG
OK >> GO TO 16.
NG >> GO TO 15.
15.CHECK VACUUM HOSE
Revision: October 2008 EC-685 2009 Frontier
P0442 EVAP CONTROL SYSTEM
< COMPONENT DIAGNOSIS > [VQ40DE]
Check vacuum hoses for clogging or disconnection. Refer to EC-495, "Description".
OK or NG
OK >> GO TO 16.
NG >> Repair or reconnect the hose.
16.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Refer to EC-695, "Component Inspection".
OK or NG
OK >> GO TO 17.
NG >> Replace EVAP canister purge volume control solenoid valve.
17.CHECK FUEL TANK TEMPERATURE SENSOR
Refer to EC-645, "Component Inspection".
OK or NG
OK >> GO TO 18.
NG >> Replace fuel level sensor unit.
18.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
Refer to EC-711, "Component Inspection".
OK or NG
OK >> GO TO 19.
NG >> Replace EVAP control system pressure sensor.
19.CHECK EVAP PURGE LINE
Check EVAP purge line (pipe, rubber tube, fuel tank and EVAP canister) for cracks or improper connection.
Refer to EC-495, "Description".
OK or NG
OK >> GO TO 20.
NG >> Repair or reconnect the hose.
20.CLEAN EVAP PURGE LINE
Clean EVAP purge line (pipe and rubber tube) using air blower.

>> GO TO 21.
21.CHECK EVAP/ORVR LINE
Check EVAP/ORVR line between EVAP canister and fuel tank for clogging, kinks, looseness and improper
connection. For location, refer to EC-867, "System Description".
OK or NG
OK >> GO TO 22.
NG >> Repair or replace hoses and tubes.
22.CHECK RECIRCULATION LINE
Check recirculation line between filler neck tube and fuel tank for clogging, kinks, cracks, looseness and
improper connection.
OK or NG
OK >> GO TO 23.
NG >> Repair or replace hose, tube or filler neck tube.
23.CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to EC-870, "Component Inspection".
OK or NG
OK >> GO TO 24.
NG >> Replace refueling EVAP vapor cut valve with fuel tank.
24.CHECK FUEL LEVEL SENSOR
Refer to MWI-33, "Component Inspection".
Revision: October 2008 EC-686 2009 Frontier
P0442 EVAP CONTROL SYSTEM
< COMPONENT DIAGNOSIS > [VQ40DE]
OK or NG
OK >> GO TO 25. A
NG >> Replace fuel level sensor unit.
25.CHECK INTERMITTENT INCIDENT
EC
Refer to GI-49, "Intermittent Incident".

>> INSPECTION END C


Component Inspection INFOID:0000000004053886

FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FILLER CAP) D
1. Wipe clean valve housing.
E

SEF445Y

2. Check valve opening pressure and vacuum. H

Pressure: 15.3 - 20.0 kPa (0.156 - 0.204 kg/cm2, 2.22 -


I
2.90 psi)
Vacuum: −6.0 to −3.3 kPa (−0.061 to −0.034 kg/cm2,
−0.87 to −0.48 psi) J
3. If out of specification, replace fuel filler cap as an assembly.
CAUTION:
Use only a genuine fuel filler cap as a replacement. If an incor- SEF943S
K
rect fuel filler cap is used, the MIL may illuminate.
DRAIN FILTER
L
1. Check visually for insect nests in the drain filter air inlet.
2. Check visually for cracks or flaws in the appearance.
3. Check visually for cracks or flaws in the hose. M
4. Blow air into port A and check that it flows freely out of port B.
5. Block port B.
6. Blow air into port A and check that there is no leakage. N
7. If NG, replace drain filter.

P
PBIB3641E

Revision: October 2008 EC-687 2009 Frontier


P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
< COMPONENT DIAGNOSIS > [VQ40DE]
P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Description INFOID:0000000004053887

SYSTEM DESCRIPTION

Sensor Input Signal to ECM ECM function Actuator


Crankshaft position sensor (POS)
Camshaft position sensor (PHASE) Engine speed*1

Mass air flow sensor Amount of intake air


Engine coolant temperature sensor Engine coolant temperature
Battery Battery voltage*1
EVAP canister EVAP canister purge vol-
Throttle position sensor Throttle position
purge flow control ume control solenoid valve
Accelerator pedal position sensor Accelerator pedal position
Density of oxygen in exhaust gas
Air fuel ratio (A/F) sensor 1
(Mixture ratio feedback signal)
Fuel tank temperature sensor Fuel temperature in fuel tank
Wheel sensor Vehicle speed*2
*1: ECM determines the start signal status by the signals of engine speed and battery voltage.
*2: This signal is sent to the ECM through CAN communication line.
This system controls flow rate of fuel vapor from the EVAP canister. The opening of the vapor by-pass pas-
sage in the EVAP canister purge volume control solenoid valve changes to control the flow rate. The EVAP
canister purge volume control solenoid valve repeats ON/OFF operation according to the signal sent from the
ECM. The opening of the valve varies for optimum engine control. The optimum value stored in the ECM is
determined by considering various engine conditions. When the engine is operating, the flow rate of fuel vapor
from the EVAP canister is regulated as the air flow changes.
COMPONENT DESCRIPTION
The EVAP canister purge volume control solenoid valve is used to
control the flow rate of fuel vapor from the EVAP canister. The EVAP
canister purge volume control solenoid valve is moved by ON/OFF
pulses from the ECM. The longer the ON pulse, the greater the
amount of fuel vapor that will flow through the valve.

PBIB2057E

On Board Diagnosis Logic INFOID:0000000004053888

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• EVAP control system pressure sensor
• EVAP canister purge volume control so-
lenoid valve
The canister purge flow is detected during the (The valve is stuck open.)
EVAP canister purge
P0443 specified driving conditions, even when EVAP • EVAP canister vent control valve
volume control solenoid
0443 canister purge volume control solenoid valve is • Drain filter
valve
completely closed. • EVAP canister
• Hoses
(Hoses are connected incorrectly or
clogged.)

Revision: October 2008 EC-688 2009 Frontier


P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
< COMPONENT DIAGNOSIS > [VQ40DE]
DTC Confirmation Procedure INFOID:0000000004053889

A
NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step. EC
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION: C
Always perform test at a temperature of 5°C (41°F) or more.
WITH CONSULT-III
D
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON. E
4. Turn ignition switch OFF and wait at least 10 seconds and then turn ON.
5. Select “PURG VOL CN/V P1444” (for DTC P0443) of “EVAPORATIVE SYSTEM” in “DTC WORK SUP-
PORT” mode with CONSULT-III. F
6. Touch “START”.
7. Start engine and let it idle until “TESTING” on CONSULT-III changes to “COMPLETED”. (It will take
approximately 10 seconds.) G
If “TESTING” is not displayed after 5 minutes, retry from step 2.
8. Check that “OK” is displayed after touching “SELF-DIAG RESULTS”. If “NG” is displayed, refer to EC-689,
"Diagnosis Procedure". H

WITH GST I
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
J
3. Turn ignition switch ON.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Start engine and let it idle for at least 20 seconds. K
6. Select Service $07 with GST.
7. If 1st trip DTC is detected, go to EC-689, "Diagnosis Procedure".
L
Diagnosis Procedure INFOID:0000000004053890

1.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT
M
1. Turn ignition switch OFF.
2. Disconnect EVAP canister purge volume control solenoid valve
harness connector.
3. Turn ignition switch ON. N

BBIA0550E

Revision: October 2008 EC-689 2009 Frontier


P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
< COMPONENT DIAGNOSIS > [VQ40DE]
4. Check voltage between EVAP canister purge volume control
solenoid valve terminal 2 and ground with CONSULT-III or
tester.

Voltage: Battery voltage


OK or NG
OK >> GO TO 3.
NG >> GO TO 2.

PBIB2605E

2.DETECT MALFUNCTIONING PART


Check the following.
• Harness connectors E2, F32
• Harness for open or short between EVAP canister purge volume control solenoid valve and IPDM E/R
• Harness for open or short between EVAP canister purge volume control solenoid valve and ECM

>> Repair harness or connectors.


3.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT
FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 45 and EVAP canister purge volume control solenoid
valve terminal 1. Refer to Wiring Diagram.

Continuity should exist.


4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR CONNECTOR
1. Disconnect EVAP control system pressure sensor harness connector.
2. Check connectors for water.

Water should not exist.


OK or NG
OK >> GO TO 5.
NG >> Replace EVAP control system pressure sensor.
5.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
Refer to EC-711, "Component Inspection".
OK or NG
OK (With CONSULT-III)>>GO TO 6.
OK (Without CONSULT-III)>>GO TO 7.
NG >> Replace EVAP control system pressure sensor.
6.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
With CONSULT-III
1. Turn ignition switch OFF.
2. Reconnect harness connectors disconnected.
3. Start engine.
4. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with CONSULT-III. Check that engine speed var-
ies according to the valve opening.
OK or NG

Revision: October 2008 EC-690 2009 Frontier


P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
< COMPONENT DIAGNOSIS > [VQ40DE]
OK >> GO TO 8.
NG >> GO TO 7. A
7.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Refer to EC-692, "Component Inspection".
EC
OK or NG
OK >> GO TO 8.
NG >> Replace EVAP canister purge volume control solenoid valve.
C
8.CHECK RUBBER TUBE FOR CLOGGING
1. Disconnect rubber tube connected to EVAP canister vent control valve.
2. Check the rubber tube for clogging. D
OK or NG
OK >> GO TO 9.
NG >> Clean the rubber tube using an air blower. E
9.CHECK DRAIN FILTER
Refer to EC-687, "Component Inspection". F
OK or NG
OK >> GO TO 10.
NG >> Replace drain filter. G
10.CHECK EVAP CANISTER VENT CONTROL VALVE
Refer to EC-698, "Component Inspection".
H
OK or NG
OK >> GO TO 11.
NG >> Replace EVAP canister vent control valve.
I
11.CHECK IF EVAP CANISTER IS SATURATED WITH WATER
1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached. J
2. Check if water will drain from the EVAP canister.
Yes or No
Yes >> GO TO 12. K
No >> GO TO 14.

M
BBIA0558E

12.CHECK EVAP CANISTER


N
Weigh the EVAP canister with the EVAP canister vent control valve and EVAP control system pressure sensor
attached.
The weight should be less than 2.0 kg (4.4 lb).
OK or NG O
OK >> GO TO 14.
NG >> GO TO 13.
13.DETECT MALFUNCTIONING PART P

Check the following.


• EVAP canister for damage
• EVAP hose between EVAP canister and drain filter for clogging or poor connection

>> Repair hose or replace EVAP canister.

Revision: October 2008 EC-691 2009 Frontier


P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
< COMPONENT DIAGNOSIS > [VQ40DE]

14.CHECK INTERMITTENT INCIDENT


Refer to GI-49, "Intermittent Incident".

>> INSPECTION END


Component Inspection INFOID:0000000004053891

EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE


With CONSULT-III
Check air passage continuity of EVAP canister purge volume control
solenoid valve under the following conditions.

Condition Air passage continuity


(PURG VOL CONT/V value) between (A) and (B)
100% Yes
0% No

PBIB2058E

Without CONSULT-III
Check air passage continuity of EVAP canister purge volume control
solenoid valve under the following conditions.

Air passage continuity


Condition
between (A) and (B)
12V direct current supply between
Yes
terminals 1 and 2
No supply No

PBIB2059E

DRAIN FILTER
1. Check visually for insect nests in the drain filter air inlet.
2. Check visually for cracks or flaws in the appearance.
3. Check visually for cracks or flaws in the hose.
4. Blow air into port A and check that it flows freely out of port B.
5. Block port B.
6. Blow air into port A and check that there is no leakage.
7. If NG, replace drain filter.

PBIB3641E

Revision: October 2008 EC-692 2009 Frontier


P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE
< COMPONENT DIAGNOSIS > [VQ40DE]
P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
A
VALVE
Description INFOID:0000000004053892
EC
SYSTEM DESCRIPTION

Sensor Input signal to ECM ECM function Actuator C


Crankshaft position sensor (POS)
Camshaft position sensor (PHASE) Engine speed*1
D
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Battery Battery voltage*1 E
EVAP canister EVAP canister purge vol-
Throttle position sensor Throttle position
purge flow control ume control solenoid valve
Accelerator pedal position sensor Accelerator pedal position
F
Density of oxygen in exhaust gas
Air fuel ratio (A/F) sensor 1
(Mixture ratio feedback signal)
Fuel tank temperature sensor Fuel temperature in fuel tank
G
Wheel sensor Vehicle speed*2
*1: ECM determines the start signal status by the signals of engine speed and battery voltage.
*2: This signal is sent to the ECM through CAN communication line. H
This system controls flow rate of fuel vapor from the EVAP canister. The opening of the vapor by-pass pas-
sage in the EVAP canister purge volume control solenoid valve changes to control the flow rate. The EVAP
canister purge volume control solenoid valve repeats ON/OFF operation according to the signal sent from the
I
ECM. The opening of the valve varies for optimum engine control. The optimum value stored in the ECM is
determined by considering various engine conditions. When the engine is operating, the flow rate of fuel vapor
from the EVAP canister is regulated as the air flow changes.
J
COMPONENT DESCRIPTION
The EVAP canister purge volume control solenoid valve uses a ON/
OFF duty to control the flow rate of fuel vapor from the EVAP canis-
ter. The EVAP canister purge volume control solenoid valve is K
moved by ON/OFF pulses from the ECM. The longer the ON pulse,
the greater the amount of fuel vapor that will flow through the valve.
L

PBIB2057E

On Board Diagnosis Logic INFOID:0000000004053893 N

DTC No. Trouble diagnosis name DTC detecting condition Possible cause O
• Harness or connectors
EVAP canister purge volume (The solenoid valve circuit is open or
P0444 An excessively low voltage signal is sent
control solenoid valve circuit shorted.)
0444 to ECM through the valve P
open • EVAP canister purge volume control so-
lenoid valve
• Harness or connectors
EVAP canister purge volume
P0445 An excessively high voltage signal is sent (The solenoid valve circuit is shorted.)
control solenoid valve circuit
0445 to ECM through the valve • EVAP canister purge volume control so-
shorted
lenoid valve

Revision: October 2008 EC-693 2009 Frontier


P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE
< COMPONENT DIAGNOSIS > [VQ40DE]
DTC Confirmation Procedure INFOID:0000000004053894

NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm battery voltage is more than 11V at idle.
1. Start engine and let it idle for at least 13 seconds.
2. Check 1st trip DTC.
3. If 1st trip DTC is detected, go to EC-694, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000004053895

1.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect EVAP canister purge volume control solenoid valve
harness connector.
3. Turn ignition switch ON.

BBIA0550E

4. Check voltage between EVAP canister purge volume control


solenoid valve terminal 2 and ground with CONSULT-III or
tester.

Voltage: Battery voltage


OK or NG
OK >> GO TO 3.
NG >> GO TO 2.

PBIB2605E

2.DETECT MALFUNCTIONING PART


Check the following.
• Harness connectors E2, F32
• Harness for open or short between EVAP canister purge volume control solenoid valve and IPDM E/R
• Harness for open or short between EVAP canister purge volume control solenoid valve and ECM

>> Repair harness or connectors.


3.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT
FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 45 and EVAP canister purge volume control solenoid
valve terminal 1. Refer to Wiring Diagram.

Continuity should exist.

Revision: October 2008 EC-694 2009 Frontier


P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE
< COMPONENT DIAGNOSIS > [VQ40DE]
4. Also check harness for short to ground and short to power.
OK or NG A
OK (With CONSULT-III)>>GO TO 4.
OK (Without CONSULT-III)>>GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors. EC
4.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
With CONSULT-III C
1. Reconnect all harness connectors disconnected.
2. Start engine.
3. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with CONSULT-III. Check that engine speed var-
ies according to the valve opening. D
OK or NG
OK >> GO TO 6.
NG >> GO TO 5. E
5.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Refer to EC-695, "Component Inspection". F
OK or NG
OK >> GO TO 6.
NG >> Replace EVAP canister purge volume control solenoid valve. G
6.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".
H

>> INSPECTION END


Component Inspection INFOID:0000000004053896 I

EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE


J
With CONSULT-III
Check air passage continuity of EVAP canister purge volume control
solenoid valve under the following conditions.
K

Condition Air passage continuity


(PURG VOL CONT/V value) between (A) and (B)
L
100% Yes
0% No
M

PBIB2058E

Without CONSULT-III N
Check air passage continuity of EVAP canister purge volume control
solenoid valve under the following conditions.
O
Air passage continuity
Condition
between (A) and (B)
12V direct current supply between P
Yes
terminals 1 and 2
No supply No

PBIB2059E

Revision: October 2008 EC-695 2009 Frontier


P0447 EVAP CANISTER VENT CONTROL VALVE
< COMPONENT DIAGNOSIS > [VQ40DE]
P0447 EVAP CANISTER VENT CONTROL VALVE
Component Description INFOID:0000000004053897

The EVAP canister vent control valve (1) is located on the EVAP
canister (4) and is used to seal the canister vent.
This solenoid valve responds to signals from the ECM. When the
ECM sends an ON signal, the coil in the solenoid valve is energized.
A plunger will then move to seal the canister vent. The ability to seal
the vent is necessary for the on board diagnosis of other evaporative
emission control system components.
This solenoid valve is used only for diagnosis, and usually remains
opened.
When the vent is closed, under normal purge conditions, the evapo-
rative emission control system is depressurized and allows EVAP
PBIB3642E
Control System diagnosis.
• EVAP control system pressure sensor (2)
• Drain filter (3)
• : Vehicle front

ALBIA0514ZZ

On Board Diagnosis Logic INFOID:0000000004053898

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
P0447 EVAP canister vent con- An improper voltage signal is sent to ECM (The valve circuit is open or shorted.)
0447 trol valve circuit open through EVAP canister vent control valve. • EVAP canister vent control valve
• Drain filter

DTC Confirmation Procedure INFOID:0000000004053899

NOTE:
If DTC Confirmation Procedure has been previously conducted, always perfom the following before conduct-
ing the next step.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm battery voltage is more than 11V at idle.
1. Start engine and wait at least 8 seconds.
2. Check 1st trip DTC.
3. If 1st trip DTC is detected, go to EC-696, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000004053900

1.INSPECTION START
Do you have CONSULT-III?
Yes or No
Yes >> GO TO 2.
No >> GO TO 3.
Revision: October 2008 EC-696 2009 Frontier
P0447 EVAP CANISTER VENT CONTROL VALVE
< COMPONENT DIAGNOSIS > [VQ40DE]

2.CHECK EVAP CANISTER VENT CONTROL VALVE CIRCUIT A


With CONSULT-III
1. Turn ignition switch OFF and then ON.
2. Select “VENT CONTROL/V” in “ACTIVE TEST” mode with CONSULT-III. EC
3. Touch “ON/OFF” on CONSULT-III screen.
4. Check for operating sound of the valve.
Clicking noise should be heard.
OK or NG C
OK >> GO TO 7.
NG >> GO TO 3.
D
3.CHECK EVAP CANISTER VENT CONTROL VALVE POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect EVAP canister vent control valve (1) harness con- E
nector.
- EVAP control system pressure sensor (2)
- Drain filter (3)
- EVAP canister (4) F
- : Vehicle front
3. Turn ignition switch ON.
G

ALBIA0514ZZ H

4. Check voltage between EVAP canister vent control valve termi-


nal 1 and ground with CONSULT-III or tester. I

Voltage: Battery voltage


OK or NG J
OK >> GO TO 5.
NG >> GO TO 4.
K

PBIB0152E

4.DETECT MALFUNCTIONING PART L

Check the following.


• Harness connectors E41, C1
• Harness for open or short between EVAP canister vent control valve and IPDM E/R M

>> Repair harness or connectors.


N
5.CHECK EVAP CANISTER VENT CONTROL VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector. O
3. Check harness continuity between ECM terminal 117 and EVAP canister vent control valve terminal 2.
Refer to Wiring Diagram.
P
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.
6.DETECT MALFUNCTIONING PART
Revision: October 2008 EC-697 2009 Frontier
P0447 EVAP CANISTER VENT CONTROL VALVE
< COMPONENT DIAGNOSIS > [VQ40DE]
Check the following.
• Harness connectors C1, E41
• Harness for open or short between EVAP canister vent control valve and ECM

>> Repair open circuit or short to ground or short to power in harness or connectors.
7.CHECK RUBBER TUBE FOR CLOGGING
1. Disconnect rubber tube connected to EVAP canister vent control valve.
2. Check the rubber tube for clogging.
OK or NG
OK >> GO TO 8.
NG >> Clean the rubber tube using an air blower.
8.CHECK DRAIN FILTER
Refer to EC-698, "Component Inspection".
OK or NG
OK >> GO TO 9.
NG >> Replace drain filter.
9.CHECK EVAP CANISTER VENT CONTROL VALVE
Refer to EC-698, "Component Inspection".
OK or NG
OK >> GO TO 10.
NG >> Replace EVAP canister vent control valve.
10.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".

>> INSPECTION END


Component Inspection INFOID:0000000004053901

EVAP CANISTER VENT CONTROL VALVE


With CONSULT-III
1. Remove EVAP canister vent control valve from EVAP canister.
2. Check portion B of EVAP canister vent control valve for being
rusted.
If NG, go to next step.
3. Reconnect harness connectors disconnected.
4. Turn ignition switch ON.
5. Perform “VENT CONTROL/V” in “ACTIVE TEST” mode.
6. Check air passage continuity and operation delay time.
Check new O-ring is installed properly.

Air passage continuity PBIB1033E


Condition VENT CONTROL/V
between (A) and (B)
ON No
OFF Yes
Operation takes less than 1 second.
If NG, go to next step.
7. Clean the air passage (portion A to B) of EVAP canister vent control valve using an air blower.
8. Perform step 6 again.
9. If NG, replace EVAP canister vent control valve.

Revision: October 2008 EC-698 2009 Frontier


P0447 EVAP CANISTER VENT CONTROL VALVE
< COMPONENT DIAGNOSIS > [VQ40DE]
Without CONSULT-III
1. Remove EVAP canister vent control valve from EVAP canister. A
2. Check portion B of EVAP canister vent control valve for being
rusted.
EC

PBIB1033E

3. Check air passage continuity and operation delay time under the E
following conditions.
Check that new O-ring is installed properly.
F
Air passage continuity
Condition
between (A) and (B)
12V direct current supply between G
No
terminals 1 and 2
OFF Yes
Operation takes less than 1 second. PBIB1034E
H
If NG, go to next step.
4. Clean the air passage (portion A to B) of EVAP canister vent control valve using an air blower.
5. Perform step 3 again. I
6. If NG, replace EVAP canister vent control valve.
DRAIN FILTER J
1. Check visually for insect nests in the drain filter air inlet.
2. Check visually for cracks or flaws in the appearance.
3. Check visually for cracks or flaws in the hose. K
4. Blow air into port A and check that it flows freely out of port B.
5. Block port B.
L
6. Blow air into port A and check that there is no leakage.
7. If NG, replace drain filter.
M

N
PBIB3641E

Revision: October 2008 EC-699 2009 Frontier


P0448 EVAP CANISTER VENT CONTROL VALVE
< COMPONENT DIAGNOSIS > [VQ40DE]
P0448 EVAP CANISTER VENT CONTROL VALVE
Component Description INFOID:0000000004053902

The EVAP canister vent control valve (1) is located on the EVAP
canister (4) and is used to seal the canister vent.
This solenoid valve responds to signals from the ECM. When the
ECM sends an ON signal, the coil in the solenoid valve is energized.
A plunger will then move to seal the canister vent. The ability to seal
the vent is necessary for the on board diagnosis of other evaporative
emission control system components.
This solenoid valve is used only for diagnosis, and usually remains
opened.
When the vent is closed, under normal purge conditions, the evapo-
rative emission control system is depressurized and allows EVAP
PBIB3642E
Control System diagnosis.
• EVAP control system pressure sensor (2)
• Drain filter (3)
• : Vehicle front

ALBIA0514ZZ

On Board Diagnosis Logic INFOID:0000000004053903

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• EVAP canister vent control valve
• EVAP control system pressure sensor
and the circuit
P0448 EVAP canister vent con- EVAP canister vent control valve remains
• Blocked rubber tube to EVAP canister
0448 trol valve close closed under specified driving conditions.
vent control valve
• Drain filter
• EVAP canister is saturated with water

DTC Confirmation Procedure INFOID:0000000004053904

NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
WITH CONSULT-III
1. Turn ignition switch ON and wait at least 5 seconds.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-III.
4. Start engine and let it idle for at least 1 minute.
5. Repeat next procedures 3 times.
a. Increase the engine speed up to between 3,000 and 3,500 rpm and keep it for 2 minutes and 50 seconds
to 3 minutes.

Revision: October 2008 EC-700 2009 Frontier


P0448 EVAP CANISTER VENT CONTROL VALVE
< COMPONENT DIAGNOSIS > [VQ40DE]
Do not exceed 3 minutes.
b. Fully released accelerator pedal and keep engine idle for about 5 seconds. A
6. Check 1st trip DTC.
7. If 1st trip DTC is detected, go to EC-701, "Diagnosis Procedure".
If 1st trip DTC is not detected, go to the next step. EC
8. Repeat next procedure 20 times.
a. Quickly increase the engine speed between 4,000 and 4,500 rpm or more and maintain that speed for 25
to 30 seconds. C
b. Fully released accelerator pedal and keep engine idle for at least 35 seconds.

F
JMBIA1516GB

9. Check 1st trip DTC.


G
10. If 1st trip DTC is detected, go to EC-701, "Diagnosis Procedure".
WITH GST
Follow the procedure “WITH CONSULT-III” above. H
Diagnosis Procedure INFOID:0000000004053905

1.CHECK RUBBER TUBE I


1. Turn ignition switch OFF.
2. Disconnect rubber tube connected to EVAP canister vent control
valve (1). J
- EVAP control system pressure sensor (2)
- Drain filter (3)
- EVAP canister (4) K
- : Vehicle front
3. Check the rubber tube for clogging.
OK or NG L
OK >> GO TO 2.
NG >> Clean rubber tube using an air blower.
ALBIA0514ZZ
M
2.CHECK DRAIN FILTER
Refer to EC-698, "Component Inspection".
OK or NG N
OK >> GO TO 3.
NG >> Replace drain filter.
3.CHECK EVAP CANISTER VENT CONTROL VALVE O

Refer to EC-702, "Component Inspection".


OK or NG P
OK >> GO TO 4.
NG >> Replace EVAP canister vent control valve.
4.CHECK IF EVAP CANISTER SATURATED IS WITH WATER
1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.

Revision: October 2008 EC-701 2009 Frontier


P0448 EVAP CANISTER VENT CONTROL VALVE
< COMPONENT DIAGNOSIS > [VQ40DE]
2. Check if water will drain from the EVAP canister.
Yes or No
Yes >> GO TO 5.
No >> GO TO 7.

BBIA0558E

5.CHECK EVAP CANISTER


Weigh the EVAP canister with the EVAP canister vent control valve and EVAP control system pressure sensor
attached.
The weight should be less than 2.0 kg (4.4 lb).
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.
6.DETECT MALFUNCTIONING PART
Check the following.
• EVAP canister for damage
• EVAP hose between EVAP canister and drain filter for clogging or poor connection

>> Repair hose or replace EVAP canister.


7.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR CONNECTOR
1. Disconnect EVAP control system pressure sensor harness connector.
2. Check connectors for water.

Water should not exist.


OK or NG
OK >> GO TO 8.
NG >> Replace EVAP control system pressure sensor.
8.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
Refer to EC-711, "Component Inspection".
OK or NG
OK >> GO TO 9.
NG >> Replace EVAP control system pressure sensor.
9.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".

>> INSPECTION END


Component Inspection INFOID:0000000004053906

EVAP CANISTER VENT CONTROL VALVE


With CONSULT-III
1. Remove EVAP canister vent control valve from EVAP canister.

Revision: October 2008 EC-702 2009 Frontier


P0448 EVAP CANISTER VENT CONTROL VALVE
< COMPONENT DIAGNOSIS > [VQ40DE]
2. Check portionof B EVAP canister vent control valve for being
rusted. A
If NG, go to next step.
3. Reconnect harness connectors disconnected.
4. Turn ignition switch ON. EC

PBIB1033E

D
5. Perform “VENT CONTROL/V” in “ACTIVE TEST” mode.
6. Check air passage continuity and operation delay time.
Check new O-ring is installed properly. E

Air passage continuity


Condition VENT CONTROL/V
between (A) and (B) F
ON No
OFF Yes
G
Operation takes less than 1 second.
If NG, replace EVAP canister vent control valve.
If OK, go to next step.
H
7. Clean the air passage (portion A to B) of EVAP canister vent control valve using an air blower.
8. Perform step 6 again.
9. If NG, replace EVAP canister vent control valve. I
Without CONSULT-III
1. Remove EVAP canister vent control valve from EVAP canister.
J
2. Check portion B of EVAP canister vent control valve for being
rusted.

M
PBIB1033E

3. Check air passage continuity and operation delay time under the
following conditions. N
Check new O-ring is installed properly.

Condition
Air passage continuity O
between (A) and (B)
12V direct current supply between
No
terminals 1 and 2 P
OFF Yes
Operation takes less than 1 second. PBIB1034E

If NG, go to next step.


4. Clean the air passage (portion A to B) of EVAP canister vent control valve using an air blower.
5. Perform step 3 again.
6. If NG, replace EVAP canister vent control valve.

Revision: October 2008 EC-703 2009 Frontier


P0448 EVAP CANISTER VENT CONTROL VALVE
< COMPONENT DIAGNOSIS > [VQ40DE]
DRAIN FILTER
1. Check visually for insect nests in the drain filter air inlet.
2. Check visually for cracks or flaws in the appearance.
3. Check visually for cracks or flaws in the hose.
4. Blow air into port A and check that it flows freely out of port B.
5. Block port B.
6. Blow air into port A and check that there is no leakage.
7. If NG, replace drain filter.

PBIB3641E

Revision: October 2008 EC-704 2009 Frontier


P0451 EVAP CONTROL SYSTEM PRESSURE SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
P0451 EVAP CONTROL SYSTEM PRESSURE SENSOR
A
Component Description INFOID:0000000004053907

The EVAP control system pressure sensor (2) detects pressure in EC


the purge line. The sensor output voltage to the ECM increases as
pressure increases.
• EVAP canister vent control valve (1)
• Drain filter (3) C
• EVAP canister (4)
• : Vehicle front
D

ALBIA0514ZZ E

H
PBIB3370E

On Board Diagnosis Logic INFOID:0000000004053908


I

If DTC P0451 is displayed with DTC P0643, first perform the trouble diagnosis for DTC P0643. Refer to
EC-752. J

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
EVAP control system K
P0451 ECM detects a sloshing signal from the EVAP • Harness or connectors
pressure sensor perfor-
0451 control system pressure sensor • EVAP control system pressure sensor
mance
L
DTC Confirmation Procedure INFOID:0000000004053909

1. If DTC Confirmation Procedure has been previously conducted, always perform the following before con-
ducting the next step. M
a. Turn ignition switch OFF and wait at least 10 seconds.
b. Turn ignition switch ON.
N
c. Turn ignition switch OFF and wait at least 10 seconds.
2. Start engine and wait at least 40 seconds.
NOTE:
O
Do not depress accelerator pedal even slightly.
3. Check 1st trip DTC.
4. If 1st trip DTC is detected, go to EC-705, "Diagnosis Procedure".
P
Diagnosis Procedure INFOID:0000000004053910

1.CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.

Revision: October 2008 EC-705 2009 Frontier


P0451 EVAP CONTROL SYSTEM PRESSURE SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
2. Loosen and retighten three ground screws on the body. Refer to EC-545, "Ground Inspection".

BBIA0539E

OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2.CHECK EVPA CONTROL SYSTEM PRESSURE SENSOR CONNECTOR FOR WATER
1. Disconnect EVAP control system pressure sensor (2) harness
connector.
- EVAP canister vent control valve (1)
- Drain filter (3)
- EVAP canister (4)
- : Vehicle front
2. Check sensor harness connector for water.

Water should not exist.


OK or NG
ALBIA0514ZZ
OK >> GO TO 3.
NG >> Repair or replace harness connector.
3.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
Refer to EC-706, "Component Inspection".
OK or NG
OK >> GO TO 4.
NG >> Replace EVAP control system pressure sensor.
4.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".

>> INSPECTION END


Component Inspection INFOID:0000000004053911

EVAP CONTROL SYSTEM PRESSURE SENSOR


1. Remove EVAP control system pressure sensor with its harness connector connected from EVAP canis-
ter.
Do not reuse the O-ring, replace it with a new one.
2. Install a vacuum pump to EVAP control system pressure sensor.

Revision: October 2008 EC-706 2009 Frontier


P0451 EVAP CONTROL SYSTEM PRESSURE SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
3. Turn ignition switch ON and check output voltage between ECM
terminal 32 and ground under the following conditions. A

Applied vacuum kPa


Voltage V
(kg/cm2, psi) EC
Not applied 1.8 - 4.8
-26.7 (-0.272, -3.87) 2.1 to 2.5V lower than above value
C
CAUTION:
• Always calibrate the vacuum pump gauge when using it.
• Never apply below -93.3 kPa (-0.952 kg/cm2, -13.53 psi) or
PBIB1173E

D
pressure over 101.3 kPa (1.033 kg/cm2, 14.69 psi).
4. If NG, replace EVAP control system pressure sensor.
E

Revision: October 2008 EC-707 2009 Frontier


P0452 EVAP CONTROL SYSTEM PRESSURE SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
P0452 EVAP CONTROL SYSTEM PRESSURE SENSOR
Component Description INFOID:0000000004053912

The EVAP control system pressure sensor (2) detects pressure in


the purge line. The sensor output voltage to the ECM increases as
pressure increases.
• EVAP canister vent control valve (1)
• Drain filter (3)
• EVAP canister (4)
• : Vehicle front

ALBIA0514ZZ

PBIB3370E

On Board Diagnosis Logic INFOID:0000000004053913

If DTC P0452 is displayed with DTC P0643, first perform the trouble diagnosis for DTC P0643. Refer to
EC-752.

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
EVAP control system • Harness or connectors
P0452 An excessively low voltage from the sensor is
pressure sensor low in- (The sensor circuit is open or shorted.)
0452 sent to ECM.
put • EVAP control system pressure sensor

DTC Confirmation Procedure INFOID:0000000004053914

NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Always perform test at a temperature of 5°C (41°F) or more.
WITH CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
4. Turn ignition switch OFF and wait at least 10 seconds and then turn ON.
5. Select “DATA MONITOR” mode with CONSULT-III.
6. Check that “FUEL T/TMP SE” is more than 0°C (32°F).
7. Start engine and wait at least 20 seconds.
8. Check 1st trip DTC.
Revision: October 2008 EC-708 2009 Frontier
P0452 EVAP CONTROL SYSTEM PRESSURE SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
9. If 1st trip DTC is detected, go to EC-709, "Diagnosis Procedure".
A
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Check that voltage between ECM terminal 107 (Fuel tank tem- EC
perature sensor signal) and ground is less than 4.2V.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON. C
5. Turn ignition switch OFF and wait at least 10 seconds.
6. Start engine and wait at least 20 seconds.
7. Select Service $07 with GST. D
If 1st trip DTC is detected, go to EC-709, "Diagnosis Procedure".

PBIB1110E E

Diagnosis Procedure INFOID:0000000004053915

F
1.CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body. Refer to EC-545, "Ground Inspection". G

BBIA0539E J
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections. K
2.CHECK CONNECTOR
1. Disconnect EVAP control system pressure sensor (2) harness
L
connector.
- EVAP canister vent control valve (1)
- Drain filter (3)
- EVAP canister (4) M
- : Vehicle front
2. Check sensor harness connector for water.
N
Water should not exist.
OK or NG
ALBIA0514ZZ
OK >> GO TO 3. O
NG >> Repair or replace harness connector.
3.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR POWER SUPPLY CIRCUIT
P
1. Turn ignition switch ON.

Revision: October 2008 EC-709 2009 Frontier


P0452 EVAP CONTROL SYSTEM PRESSURE SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
2. Check voltage between EVAP control system pressure sensor
terminal 3 and ground with CONSULT-III or tester.

Voltage: Approximately 5V
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

PBIB0138E

4.DETECT MALFUNCTIONING PART


Check the following.
• Harness connectors C1, E41
• Harness connectors E5, F14
• Harness for open or short between EVAP control system pressure sensor and ECM

>> Repair open circuit or short to ground or short to power in harness or connectors.
5.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between EVAP control system pressure sensor terminal 1 and ECM terminal
67.
Refer to Wiring Diagram.

Continuity should exist.


4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.
6.DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors C1, E41
• Harness connectors E5, F14
• Harness for open or short between EVAP control system pressure sensor and ECM

>> Repair open circuit or short to ground or short to power in harness or connectors.
7.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND
SHORT
1. Check harness continuity between ECM terminal 32 and EVAP control system pressure sensor terminal
2.
Refer to Wiring Diagram.

Continuity should exist.


2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 9.
NG >> GO TO 8.
8.DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors C1, E41
• Harness connectors E5, F14

Revision: October 2008 EC-710 2009 Frontier


P0452 EVAP CONTROL SYSTEM PRESSURE SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
• Harness for open or short between EVAP control system pressure sensor and ECM
A
>> Repair open circuit or short to ground or short to power in harness or connectors.
9.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR EC
Refer to EC-711, "Component Inspection".
OK or NG
OK >> GO TO 10. C
NG >> Replace EVAP control system pressure sensor.
10.CHECK INTERMITTENT INCIDENT
D
Refer to GI-49, "Intermittent Incident".

>> INSPECTION END E


Component Inspection INFOID:0000000004053916

EVAP CONTROL SYSTEM PRESSURE SENSOR F


1. Remove EVAP control system pressure sensor with its harness connector connected from EVAP canis-
ter.
Do not reuse the O-ring, replace it with a new one. G
2. Install a vacuum pump to EVAP control system pressure sensor.
3. Turn ignition switch ON and check output voltage between ECM
terminal 32 and ground under the following conditions. H

Applied vacuum kPa


Voltage V I
(kg/cm2, psi)
Not applied 1.8 - 4.8
-26.7 (-0.272, -3.87) 2.1 to 2.5V lower than above value
J
CAUTION:
• Always calibrate the vacuum pump gauge when using it.
• Never apply below -93.3 kPa (-0.952 kg/cm2, -13.53 psi) or
PBIB1173E
K
pressure over 101.3 kPa (1.033 kg/cm2, 14.59 psi).
4. If NG, replace EVAP control system pressure sensor.
L

Revision: October 2008 EC-711 2009 Frontier


P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR
Component Description INFOID:0000000004053917

The EVAP control system pressure sensor (2) detects pressure in


the purge line. The sensor output voltage to the ECM increases as
pressure increases.
• EVAP canister vent control valve (1)
• Drain filter (3)
• EVAP canister (4)
• : Vehicle front

ALBIA0514ZZ

PBIB3370E

On Board Diagnosis Logic INFOID:0000000004053918

If DTC P0453 is displayed with DTC P0643, first perform the trouble diagnosis for DTC P0643. Refer to
EC-752.

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
(The sensor circuit is open or shorted.)
• EVAP control system pressure sensor
EVAP control system
P0453 An excessively high voltage from the sensor is • EVAP canister vent control valve
pressure sensor high in-
0453 sent to ECM. • EVAP canister
put
• drain filter
• Rubber hose from EVAP canister vent
control valve to vehicle frame

DTC Confirmation Procedure INFOID:0000000004053919

NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Always perform test at a temperature of 5°C (41°F) or more.
With CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
4. Turn ignition switch OFF and wait at least 10 seconds and then turn ON.

Revision: October 2008 EC-712 2009 Frontier


P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
5. Select “DATA MONITOR” mode with CONSULT-III.
6. Check that “FUEL T/TMP SE” is more than 0°C (32°F). A
7. Start engine and wait at least 20 seconds.
8. Check 1st trip DTC.
EC
9. If 1st trip DTC is detected, go to EC-713, "Diagnosis Procedure".
With GST
1. Start engine and warm it up to normal operating temperature. C
2. Check that voltage between ECM terminal 107 (Fuel tank tem-
perature sensor signal) and ground is less than 4.2V.
3. Turn ignition switch OFF and wait at least 10 seconds. D
4. Turn ignition switch ON.
5. Turn ignition switch OFF and wait at least 10 seconds.
E
6. Start engine and wait at least 20 seconds.
7. Select Service $07 with GST.
If 1st trip DTC is detected, go to EC-713, "Diagnosis Procedure".
F
PBIB1110E

Diagnosis Procedure INFOID:0000000004053920


G

1.CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF. H
2. Loosen and retighten three ground screws on the body. Refer to EC-545, "Ground Inspection".

K
BBIA0539E

OK or NG
OK >> GO TO 2. L
NG >> Repair or replace ground connections.
2.CHECK CONNECTOR
1. Disconnect EVAP control system pressure sensor (2) harness M
connector.
- EVAP canister vent control valve (1)
- Drain filter (3) N
- EVAP canister (4)
- : Vehicle front
2. Check sensor harness connector for water. O
Water should not exist.
OK or NG P
ALBIA0514ZZ
OK >> GO TO 3.
NG >> Repair or replace harness connector.
3.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR POWER SUPPLY CIRCUIT
1. Turn ignition switch ON.

Revision: October 2008 EC-713 2009 Frontier


P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
2. Check voltage between EVAP control system pressure sensor
terminal 3 and ground with CONSULT-III or tester.

Voltage: Approximately 5V
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

PBIB0138E

4.DETECT MALFUNCTIONING PART


Check the following.
• Harness connectors C1, E41
• Harness connectors E5, F14
• Harness for open or short between EVAP control system pressure sensor and ECM

>> Repair open circuit or short to ground or short to power in harness or connectors.
5.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between EVAP control system pressure sensor terminal 1 and ECM terminal
67.
Refer to Wiring Diagram.

Continuity should exist.


4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.
6.DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors C1, E41
• Harness connectors E5, F14
• Harness for open or short between EVAP control system pressure sensor and ECM

>> Repair open circuit or short to ground or short to power in harness or connectors.
7.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND
SHORT
1. Check harness continuity between ECM terminal 32 and EVAP control system pressure sensor terminal
2.
Refer to Wiring Diagram.

Continuity should exist.


2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 9.
NG >> GO TO 8.
8.DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors C1, E41
• Harness connectors E5, F14

Revision: October 2008 EC-714 2009 Frontier


P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
• Harness for open or short between EVAP control system pressure sensor and ECM
A
>> Repair open circuit or short to ground or short to power in harness or connectors.
9.CHECK RUBBER TUBE EC
1. Disconnect rubber tube connected to EVAP canister vent control valve.
2. Check the rubber tube for clogging, vent and kinked.
OK or NG C
OK >> GO TO 10.
NG >> Clean the rubber tube using an air blower, repair or replace rubber tube.
10.CHECK EVAP CANISTER VENT CONTROL VALVE D
Refer to EC-698, "Component Inspection".
OK or NG
E
OK >> GO TO 11.
NG >> Replace EVAP canister vent control valve.
11.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR F
Refer to EC-716, "Component Inspection".
OK or NG
OK >> GO TO 12. G
NG >> Replace EVAP control system pressure sensor.
12.CHECK DRAIN FILTER H
Refer to EC-716, "Component Inspection".
OK or NG
OK >> GO TO 13. I
NG >> Replace drain filter.
13.CHECK IF EVAP CANISTER IS SATURATED WITH WATER
1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor J
attached.
2. Check if water will drain from the EVAP canister.
Yes or No K
Yes >> GO TO 14.
No >> GO TO 16.
L

BBIA0558E

14.CHECK EVAP CANISTER N

Weigh the EVAP canister with the EVAP canister vent control valve and EVAP control system pressure sensor
attached.
O
The weight should be less than 2.0 kg (4.4 lb).
OK or NG
OK >> GO TO 16. P
NG >> GO TO 15.
15.DETECT MALFUNCTIONING PART
Check the following.
• EVAP canister for damage
• EVAP hose between EVAP canister and drain filter for clogging or poor connection

Revision: October 2008 EC-715 2009 Frontier


P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
>> Repair hose or replace EVAP canister.
16.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".

>> INSPECTION END


Component Inspection INFOID:0000000004053921

EVAP CONTROL SYSTEM PRESSURE SENSOR


1. Remove EVAP control system pressure sensor with its harness connector connected from EVAP canis-
ter.
Always replace O-ring with a new one.
2. Install a vacuum pump to EVAP control system pressure sensor.
3. Turn ignition switch ON and check output voltage between ECM
terminal 32 and ground under the following conditions.

Applied vacuum kPa


Voltage V
(kg/cm2, psi)
Not applied 1.8 - 4.8
-26.7 (-0.272, -3.87) 2.1 to 2.5V lower than above value
CAUTION:
• Always calibrate the vacuum pump gauge when using it.
• Never apply below -93.3 kPa (-0.952 kg/cm2, -13.53 psi) or
PBIB1173E

pressure over 101.3 kPa (1.033 kg/cm2, 14.59 psi).


4. If NG, replace EVAP control system pressure sensor.
DRAIN FILTER
1. Check visually for insect nests in the drain filter air inlet.
2. Check visually for cracks or flaws in the appearance.
3. Check visually for cracks or flaws in the hose.
4. Blow air into port A and check that it flows freely out of port B.
5. Block port B.
6. Blow air into port A and check that there is no leakage.
7. If NG, replace drain filter.

PBIB3641E

Revision: October 2008 EC-716 2009 Frontier


P0455 EVAP CONTROL SYSTEM
< COMPONENT DIAGNOSIS > [VQ40DE]
P0455 EVAP CONTROL SYSTEM
A
On Board Diagnosis Logic INFOID:0000000004053922

This diagnosis detects a very large leak (fuel filler cap fell off etc.) in EVAP system between the fuel tank and EC
EVAP canister purge volume control solenoid valve.

G
PBIB3640E

H
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Fuel filler cap remains open or fails to
close.
• Incorrect fuel tank vacuum relief valve I
• Incorrect fuel filler cap used
• Foreign matter caught in fuel filler cap.
• Leak is in line between intake manifold
J
and EVAP canister purge volume control
solenoid valve.
• Foreign matter caught in EVAP canister
vent control valve. K
• EVAP canister or fuel tank leaks
EVAP control system has a very large leak such • EVAP purge line (pipe and rubber tube)
P0455 EVAP control system
as fuel filler cap fell off, EVAP control system leaks
0455 gross leak detected
does not operate properly. • EVAP purge line rubber tube bent. L
• Loose or disconnected rubber tube
• EVAP canister vent control valve and the
circuit
• EVAP canister purge volume control so- M
lenoid valve and the circuit
• Fuel tank temperature sensor
• O-ring of EVAP canister vent control
valve is missing or damaged. N
• EVAP control system pressure sensor
• Refueling EVAP vapor cut valve
• ORVR system leaks
O
CAUTION:
• Use only a genuine NISSAN fuel filler cap as a replacement. If an incorrect fuel filler cap is used, the
MIL may illuminate. P
• If the fuel filler cap is not tightened properly, the MIL may illuminate.
• Use only a genuine NISSAN rubber tube as a replacement.
DTC Confirmation Procedure INFOID:0000000004053923

CAUTION:
Never remove fuel filler cap during the DTC Confirmation Procedure.
NOTE:

Revision: October 2008 EC-717 2009 Frontier


P0455 EVAP CONTROL SYSTEM
< COMPONENT DIAGNOSIS > [VQ40DE]
• Check that EVAP hoses are connected to EVAP canister purge volume control solenoid valve prop-
erly.
• If DTC Confirmation Procedure has been previously conducted, always perform the following before con-
ducting the next step.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
• Perform “DTC WORK SUPPORT” when the fuel level is between 1/4 and 3/4 full and vehicle is placed
on flat level surface.
• Open engine hood before conducting the following procedures.
WITH CONSULT-III
1. Tighten fuel filler cap securely until ratcheting sound is heard.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-III.
5. Check that the following conditions are met.
COOLAN TEMP/S: 0 - 70°C (32 - 158°F)
INT/A TEMP SE: 0 - 60°C (32 - 140°F)
6. Select “EVP SML LEAK P0442/P1442” of “EVAPORATIVE SYSTEM” in “DTC WORK SUPPORT” mode
with CONSULT-III.
Follow the instructions displayed.
NOTE:
If the engine speed cannot be maintained within the range displayed on the CONSULT-III screen, go to
EC-470, "Basic Inspection".
7. Check that “OK” is displayed.
If “NG” is displayed, select “SELF-DIAG RESULTS” mode and check that “EVAP GROSS LEAK [P0455]”
is displayed. If it is displayed, refer to EC-718, "Diagnosis Procedure".
If P0442 is displayed, perform Diagnostic Procedure for DTC P0442 EC-682, "Diagnosis Procedure".
WITH GST
NOTE:
Be sure to read the explanation of EC-918, "Emission-related Diagnostic Information" before driving vehicle.
1. Start engine.
2. Drive vehicle according to EC-918, "Emission-related Diagnostic Information".
3. Stop vehicle.
4. Turn ignition switch OFF, wait at least 10 seconds and then turn ON.
5. Select Service $07 with GST.
• If P0455 is displayed on the screen, go to EC-718, "Diagnosis Procedure".
• If P0442 is displayed on the screen, go to Diagnostic Procedure, for DTC P0442, EC-682.
• If P0441 is displayed on the screen, go to Diagnostic Procedure for DTC P0441, EC-678.
Diagnosis Procedure INFOID:0000000004053924

1.CHECK FUEL FILLER CAP DESIGN


1. Turn ignition switch OFF.
2. Check for genuine NISSAN fuel filler cap design.
OK or NG
OK >> GO TO 2.
NG >> Replace with genuine NISSAN fuel filler cap.

SEF915U

Revision: October 2008 EC-718 2009 Frontier


P0455 EVAP CONTROL SYSTEM
< COMPONENT DIAGNOSIS > [VQ40DE]

2.CHECK FUEL FILLER CAP INSTALLATION A


Check that the cap is tightened properly by rotating the cap clockwise.
OK or NG
OK >> GO TO 3. EC
NG >> 1. Open fuel filler cap, then clean cap and fuel filler neck threads using air blower.
2. Retighten until ratcheting sound is heard.
3.CHECK FUEL FILLER CAP FUNCTION C
Check for air releasing sound while opening the fuel filler cap.
OK or NG
D
OK >> GO TO 5.
NG >> GO TO 4.
4.CHECK FUEL TANK VACUUM RELIEF VALVE E
Refer to EC-495, "Description".
OK or NG
OK >> GO TO 5. F
NG >> Replace fuel filler cap with a genuine one.
5.CHECK EVAP PURGE LINE
G
Check EVAP purge line (pipe, rubber tube, fuel tank and EVAP canister) for cracks, improper connection or
disconnection.
Refer to EC-495, "Description".
H
OK or NG
OK >> GO TO 6.
NG >> Repair or reconnect the hose.
I
6.CLEAN EVAP PURGE LINE
Clean EVAP purge line (pipe and rubber tube) using air blower.
J
>> GO TO 7.
7.CHECK EVAP CANISTER VENT CONTROL VALVE K
Check the following.
• EVAP canister vent control valve is installed properly.
Refer to EC-946, "Removal and Installation".
L
• EVAP canister vent control valve.
Refer to EC-946, "Component Inspection".
OK or NG
M
OK >> GO TO 8.
NG >> Repair or replace EVAP canister vent control valve and O-ring.
8.INSTALL THE PRESSURE PUMP N
To locate the EVAP leak, install EVAP service port adapter and
pressure pump to EVAP service port securely.
NOTE: O
Improper installation of the EVAP service port adapter to the
EVAP service port may cause leaking.

BBIA0550E

Revision: October 2008 EC-719 2009 Frontier


P0455 EVAP CONTROL SYSTEM
< COMPONENT DIAGNOSIS > [VQ40DE]

SEF916U

With CONSULT-III>>GO TO 9.
Without CONSULT-III>>GO TO 10.
9.CHECK FOR EVAP LEAK
With CONSULT-III
1. Turn ignition switch ON.
2. Select “EVAP SYSTEM CLOSE” of “WORK SUPPORT” mode with CONSULT-III.
3. Touch “START” and apply pressure into the EVAP line until the pressure indicator reaches the middle of
the bar graph.
CAUTION:
• Never use compressed air or a high pressure pump.
• Never exceed 4.12 kPa (0.042 kg/cm2, 0.6 psi) of pressure in the system.

4. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details.
Refer to EC-495, "Description".
OK or NG
OK >> GO TO 11.
NG >> Repair or replace.

SEF200U

10.CHECK FOR EVAP LEAK


Without CONSULT-III
1. Turn ignition switch OFF.
2. Apply 12 volts DC to EVAP canister vent control valve (1). The
valve will close. (Continue to apply 12 volts until the end of test.)
- EVAP control system pressure sensor (2)
- Drain filter (3)
- EVAP canister (4)
- : Vehicle front
3. Pressurize the EVAP line using pressure pump with 1.38 to 2.76
kPa (0.014 to 0.028 kg/cm2, 0.2 to 0.4 psi), then remove pump
and EVAP service port adapter.
CAUTION:
• Never use compressed air or a high pressure pump. ALBIA0514ZZ

• Never exceed 4.12 kPa (0.042 kg/cm2, 0.6 psi) of pressure


in the system.

Revision: October 2008 EC-720 2009 Frontier


P0455 EVAP CONTROL SYSTEM
< COMPONENT DIAGNOSIS > [VQ40DE]
4. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details. Refer A
to EC-495, "Description".
OK or NG
OK >> GO TO 12. EC
NG >> Repair or replace.

SEF200U

11.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION D

With CONSULT-III
1. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port. E
2. Start engine.
3. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode.
4. Touch “Qu” on CONSULT-III screen to increase “PURG VOL CONT/V” opening to 100%.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm. F
OK or NG
OK >> GO TO 14.
NG >> GO TO 13. G
12.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
Without CONSULT-III H
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
3. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
I
4. Start engine and let it idle for at least 80 seconds.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.

Vacuum should exist. J


OK or NG
OK >> GO TO 15.
K
NG >> GO TO 13.
13.CHECK VACUUM HOSE
Check vacuum hoses for clogging or disconnection. Refer to EC-495, "Description". L
OK or NG
OK (With CONSULT-III)>>GO TO 14.
OK (Without CONSULT-III)>>GO TO 15. M
NG >> Repair or reconnect the hose.
14.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
N
With CONSULT-III
1. Start engine.
2. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with CONSULT-III. Check that engine speed var-
ies according to the valve opening. O
OK or NG
OK >> GO TO 16.
NG >> GO TO 15. P

15.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE


Refer to EC-695, "Component Inspection".
OK or NG
OK >> GO TO 16.
NG >> Replace EVAP canister purge volume control solenoid valve.

Revision: October 2008 EC-721 2009 Frontier


P0455 EVAP CONTROL SYSTEM
< COMPONENT DIAGNOSIS > [VQ40DE]

16.CHECK FUEL TANK TEMPERATURE SENSOR


Refer to EC-645, "Component Inspection".
OK or NG
OK >> GO TO 17.
NG >> Replace fuel level sensor unit.
17.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
Refer to EC-711, "Component Inspection".
OK or NG
OK >> GO TO 18.
NG >> Replace EVAP control system pressure sensor.
18.CHECK EVAP/ORVR LINE
Check EVAP/ORVR line between EVAP canister and fuel tank for clogging, kink, looseness and improper
connection. For location, refer to EC-867, "System Description".
OK or NG
OK >> GO TO 19.
NG >> Repair or replace hoses and tubes.
19.CHECK RECIRCULATION LINE
Check recirculation line between filler neck tube and fuel tank for clogging, kink, cracks, looseness and
improper connection.
OK or NG
OK >> GO TO 20.
NG >> Repair or replace hose, tube or filler neck tube.
20.CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to EC-870, "Component Inspection".
OK or NG
OK >> GO TO 21.
NG >> Replace refueling EVAP vapor cut valve with fuel tank.
21.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".

>> INSPECTION END


Component Inspection INFOID:0000000004053925

FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FILLER CAP)
1. Wipe clean valve housing.

SEF445Y

Revision: October 2008 EC-722 2009 Frontier


P0455 EVAP CONTROL SYSTEM
< COMPONENT DIAGNOSIS > [VQ40DE]
2. Check valve opening pressure and vacuum.
A
Pressure: 2
15.3 - 20.0 kPa (0.156 - 0.204 kg/cm , 2.22 -
2.90 psi)
EC
Vacuum: −6.0 to −3.3 kPa (−0.061 to −0.034 kg/cm2,
−0.87 to −0.48 psi)
3. If out of specification, replace fuel filler cap as an assembly. C
CAUTION:
Use only a genuine fuel filler cap as a replacement. If an incor- SEF943S
rect fuel filler cap is used, the MIL may illuminate. D

Revision: October 2008 EC-723 2009 Frontier


P0456 EVAP CONTROL SYSTEM
< COMPONENT DIAGNOSIS > [VQ40DE]
P0456 EVAP CONTROL SYSTEM
On Board Diagnosis Logic INFOID:0000000004053926

This diagnosis detects very small leaks in the EVAP line between fuel tank and EVAP canister purge volume
control solenoid valve, using the negativie pressure.
If ECM judges a leak which corresponds to a very small leak, the very small leak P0456 will be detected.
If ECM judges a leak equivalent to a small leak, EVAP small leak P0442 will be detected.
If ECM judges that there are no leaks, the diagnosis will be OK.

PBIB3640E

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Incorrect fuel tank vacuum relief valve
• Incorrect fuel filler cap used
• Fuel filler cap remains open or fails to close.
• Foreign matter caught in fuel filler cap.
• Leak is in line between intake manifold and EVAP
canister purge volume control solenoid valve.
• Foreign matter caught in EVAP canister vent con-
trol valve.
• EVAP canister or fuel tank leaks
• EVAP purge line (pipe and rubber tube) leaks
• EVAP purge line rubber tube bent
Evaporative emission
• EVAP system has a very small leak. • Loose or disconnected rubber tube
P0456 control system very
• EVAP system does not operate prop- • EVAP canister vent control valve and the circuit
0456 small leak (negative
erly. • EVAP canister purge volume control solenoid
pressure check)
valve and the circuit
• Fuel tank temperature sensor
• O-ring of EVAP canister vent control valve is miss-
ing or damaged
• EVAP canister is saturated with water
• EVAP control system pressure sensor
• Refueling EVAP vapor cut valve
• ORVR system leaks
• Fuel level sensor and the circuit
• Foreign matter caught in EVAP canister purge vol-
ume control solenoid valve
CAUTION:
• Use only a genuine NISSAN fuel filler cap as a replacement. If an incorrect fuel filler cap is used, the
MIL may illuminate.
• If the fuel filler cap is not tightened properly, the MIL may illuminate.
• Use only a genuine NISSAN rubber tube as a replacement.

Revision: October 2008 EC-724 2009 Frontier


P0456 EVAP CONTROL SYSTEM
< COMPONENT DIAGNOSIS > [VQ40DE]
DTC Confirmation Procedure INFOID:0000000004053927

A
NOTE:
• If DTC P0456 is displayed with P0442, first perform trouble diagnosis for DTC P0456.
• After repair, check that the hoses and clips are installed properly. EC
• If DTC Confirmation Procedure has been previously conducted, always perform the following before con-
ducting the next step.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON. C
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
• Open engine hood before conducting the following procedure. D
• If any of following conditions are met just before the DTC confirmation procedure, leave the vehicle
for more than 1 hour.
- Fuel filler cap is removed.
- Fuel is refilled or drained. E
- EVAP component part/parts is/are removed.
• Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-III F
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-III.
2. Check that the following conditions are met.
FUEL LEVEL SE: 0.25 - 1.4V G
COOLAN TEMP/S: 0 - 32°C (32 - 90°F)
FUEL T/TMP SE: 0 - 35°C (32 - 95°F)
INT A/TEMP SE: More than 0°C (32°F) H
If NG, turn ignition switch OFF and leave the vehicle in a cool place (soak the vehicle), or refill/drain fuel
until the output voltage of the “FUEL LEVEL SE” meets within the range above and leave the vehicle for
more than 1 hour. Then start from step 1.
3. Turn ignition switch OFF and wait at least 10 seconds. I
4. Turn ignition switch ON.
5. Select “EVP V/S LEAK P0456/P1456” of “EVAPORATIVE SYSTEM” in “DTC WORK SUPPORT” mode
with CONSULT-III. J
Follow the instruction displayed.
6. Check that “OK” is displayed.
If “NG” is displayed, refer to EC-726, "Diagnosis Procedure".
NOTE: K
• If the engine speed cannot be maintained within the range displayed on CONSULT-III screen, go
to EC-470, "Basic Inspection".
• Check that EVAP hoses are connected to EVAP canister purge volume control solenoid valve L
properly.
Overall Function Check INFOID:0000000004053928

M
WITH GST
Use this procedure to check the overall function of the EVAP very small leak function. During this check, a 1st
trip DTC might not be confirmed. N
CAUTION:
• Never use compressed air, doing so may damage the EVAP system.
• Never start engine. O
• Never exceeded 4.12 kPa (0.042 kg/cm2, 0.6 psi).

Revision: October 2008 EC-725 2009 Frontier


P0456 EVAP CONTROL SYSTEM
< COMPONENT DIAGNOSIS > [VQ40DE]
1. Attach the EVAP service port adapter securely to the EVAP ser-
vice port.

BBIA0550E

2. Set the pressure pump and a hose.


3. Also set a vacuum gauge via 3-way connector and a hose.
4. Turn ignition switch ON.
5. Connect GST and select Service $08.
6. Using Service $08 control the EVAP canister vent control valve
(close).
7. Apply pressure and check the following conditions are satisfied.
Pressure to be applied: 2.7 kPa (0.028 kg/cm2, 0.39 psi)
Time to be waited after the pressure drawn in to the EVAP
system and the pressure to be dropped: 60 seconds and
the pressure should not be dropped more than 0.4 kPa SEF462UI

(0.004 kg/cm2, 0.06 psi).


If NG, go to EC-726, "Diagnosis Procedure".
If OK, go to next step.
8. Disconnect GST.
9. Start engine and warm it up to normal operating temperature.
10. Turn ignition switch OFF and wait at least 10 seconds.
11. Turn ignition switch ON.
12. Turn ignition switch OFF and wait at least 10 seconds.
13. Restart engine and let it idle for 90 seconds.
14. Keep engine speed at 2,000 rpm for 30 seconds.
15. Turn ignition switch OFF.
NOTE:
For more information, refer to GST instruction manual.
Diagnosis Procedure INFOID:0000000004053929

1.CHECK FUEL FILLER CAP DESIGN


1. Turn ignition switch OFF.
2. Check for genuine NISSAN fuel filler cap design.
OK or NG
OK >> GO TO 2.
NG >> Replace with genuine NISSAN fuel filler cap.

SEF915U

2.CHECK FUEL FILLER CAP INSTALLATION


Check that the cap is tightened properly by rotating the cap clockwise.
OK or NG
OK >> GO TO 3.
NG >> 1. Open fuel filler cap, then clean cap and fuel filler neck threads using air blower.
2. Retighten until ratcheting sound is heard.
Revision: October 2008 EC-726 2009 Frontier
P0456 EVAP CONTROL SYSTEM
< COMPONENT DIAGNOSIS > [VQ40DE]

3.CHECK FUEL FILLER CAP FUNCTION A


Check for air releasing sound while opening the fuel filler cap.
OK or NG
OK >> GO TO 5. EC
NG >> GO TO 4.
4.CHECK FUEL TANK VACUUM RELIEF VALVE
C
Refer to EC-687, "Component Inspection".
OK or NG
OK >> GO TO 5. D
NG >> Replace fuel filler cap with a genuine one.
5.INSTALL THE PRESSURE PUMP
To locate the EVAP leak, install EVAP service port adapter and E
pressure pump to EVAP service port securely. For the location of
EVAP service port, refer to EC-495, "Description".
NOTE: F
Improper installation of the EVAP service port adapter to the
EVAP service port may cause leaking.

BBIA0550E
H

SEF916U

L
With CONSULT-III>>GO TO 6.
Without CONSULT-III>>GO TO 7.
6.CHECK FOR EVAP LEAK M

With CONSULT-III
1. Turn ignition switch ON.
2. Select “EVAP SYSTEM CLOSE” of “WORK SUPPORT” mode with CONSULT-III. N
3. Touch “START” and apply pressure into the EVAP line until the pressure indicator reaches the middle of
the bar graph.
CAUTION: O
• Never use compressed air or a high pressure pump.
• Never exceed 4.12 kPa (0.042 kg/cm2, 0.6 psi) of pressure in the system.
P

Revision: October 2008 EC-727 2009 Frontier


P0456 EVAP CONTROL SYSTEM
< COMPONENT DIAGNOSIS > [VQ40DE]
4. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details.
Refer to EC-495, "Description".
OK or NG
OK >> GO TO 8.
NG >> Repair or replace.

SEF200U

7.CHECK FOR EVAP LEAK


Without CONSULT-III
1. Turn ignition switch OFF.
2. Apply 12 volts DC to EVAP canister vent control valve (1). The
valve will close. (Continue to apply 12 volts until the end of test.)
- EVAP control system pressure sensor (2)
- Drain filter (3)
- EVAP canister (4)
- : Vehicle front
3. Pressurize the EVAP line using pressure pump with 1.38 to 2.76
kPa (0.014 to 0.028 kg/cm2, 0.2 to 0.4 psi), then remove pump
and EVAP service port adapter.
CAUTION:
• Never use compressed air or a high pressure pump. ALBIA0514ZZ

• Never exceed 4.12 kPa (0.042 kg/cm2, 0.6 psi) of pressure


in the system.

4. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details. Refer
to EC-495, "Description".
OK or NG
OK >> GO TO 8.
NG >> Repair or replace.

SEF200U

8.CHECK EVAP CANISTER VENT CONTROL VALVE


Check the following.
• EVAP canister vent control valve is installed properly.
Refer to EC-946, "Removal and Installation".
• EVAP canister vent control valve.
Refer to EC-698, "Component Inspection".
OK or NG
OK >> GO TO 9.
NG >> Repair or replace EVAP canister vent control valve and O-ring.
9.CHECK IF EVAP CANISTER IS SATURATED WITH WATER
1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.

Revision: October 2008 EC-728 2009 Frontier


P0456 EVAP CONTROL SYSTEM
< COMPONENT DIAGNOSIS > [VQ40DE]
2. Does water drain from the EVAP canister?
Yes or No A
Yes >> GO TO 10.
No (With CONSULT-III)>>GO TO 12.
No (Without CONSULT-III)>>GO TO 13. EC

BBIA0558E

10.CHECK EVAP CANISTER D

Weigh the EVAP canister with the EVAP canister vent control valve and EVAP control system pressure sensor
attached.
E
The weight should be less than 2.0 kg (4.4 lb).
OK or NG
OK (With CONSULT-III)>>GO TO 12.
F
OK (Without CONSULT-III)>>GO TO 13.
NG >> GO TO 11.
11.DETECT MALFUNCTIONING PART G
Check the following.
• EVAP canister for damage
• EVAP hose between EVAP canister and vehicle frame for clogging or poor connection H

>> Repair hose or replace EVAP canister.


12.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION I

With CONSULT-III
1. Disconnect vacuum hose connected to EVAP service purge volume control solenoid valve from EVAP
canister purge volume control solenoid valve. J
2. Start engine.
3. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode.
4. Touch “Qu” on CONSULT-III screen to increase “PURG VOL CONT/V” opening to 100%. K
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
OK or NG
OK >> GO TO 16. L
NG >> GO TO 14.
13.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
M
Without CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
3. Disconnect vacuum hose connected to EVAP service purge volume control solenoid valve from EVAP N
canister purge volume control solenoid valve.
4. Start engine and let it idle for at least 80 seconds.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm. O

Vacuum should exist.


OK or NG P
OK >> GO TO 15.
NG >> GO TO 14.
14.CHECK VACUUM HOSE
Check vacuum hoses for clogging or disconnection. Refer to EC-495, "Description".
OK or NG
OK >> GO TO 15.
Revision: October 2008 EC-729 2009 Frontier
P0456 EVAP CONTROL SYSTEM
< COMPONENT DIAGNOSIS > [VQ40DE]
NG >> Repair or reconnect the hose.
15.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Refer to EC-695, "Component Inspection".
OK or NG
OK >> GO TO 16.
NG >> Replace EVAP canister purge volume control solenoid valve.
16.CHECK FUEL TANK TEMPERATURE SENSOR
Refer to EC-645, "Component Inspection".
OK or NG
OK >> GO TO 17.
NG >> Replace fuel level sensor unit.
17.CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
Refer to EC-711, "Component Inspection".
OK or NG
OK >> GO TO 18.
NG >> Replace EVAP control system pressure sensor.
18.CHECK EVAP PURGE LINE
Check EVAP purge line (pipe, rubber tube, fuel tank and EVAP canister) for cracks or improper connection.
Refer to EC-495, "Description".
OK or NG
OK >> GO TO 19.
NG >> Repair or reconnect the hose.
19.CLEAN EVAP PURGE LINE
Clean EVAP purge line (pipe and rubber tube) using air blower.

>> GO TO 20.
20.CHECK EVAP/ORVR LINE
Check EVAP/ORVR line between EVAP canister and fuel tank for clogging, kinks, looseness and improper
connection. For location, refer to EC-867, "System Description".
OK or NG
OK >> GO TO 21.
NG >> Repair or replace hoses and tubes.
21.CHECK RECIRCULATION LINE
Check recirculation line between filler neck tube and fuel tank for clogging, kinks, cracks, looseness and
improper connection.
OK or NG
OK >> GO TO 22.
NG >> Repair or replace hose, tube or filler neck tube.
22.CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to EC-870, "Component Inspection".
OK or NG
OK >> GO TO 23.
NG >> Replace refueling EVAP vapor cut valve with fuel tank.
23.CHECK FUEL LEVEL SENSOR
Refer to MWI-33, "Component Inspection".
OK or NG
OK >> GO TO 24.
NG >> Replace fuel level sensor unit.
Revision: October 2008 EC-730 2009 Frontier
P0456 EVAP CONTROL SYSTEM
< COMPONENT DIAGNOSIS > [VQ40DE]

24.CHECK INTERMITTENT INCIDENT A


Refer to GI-49, "Intermittent Incident".

>> INSPECTION END EC


Component Inspection INFOID:0000000004053930

C
FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FILLER CAP)
1. Wipe clean valve housing.
D

SEF445Y

2. Check valve opening pressure and vacuum. G

Pressure: 15.3 - 20.0 kPa (0.156 - 0.204 kg/cm2, 2.22 - H


2.90 psi)
Vacuum: −6.0 to −3.3 kPa (−0.061 to −0.034 kg/cm2,
−0.87 to −0.48 psi) I
3. If out of specification, replace fuel filler cap as an assembly.
CAUTION:
Use only a genuine fuel filler cap as a replacement. If an incor- J
SEF943S
rect fuel filler cap is used, the MIL may come on.

Revision: October 2008 EC-731 2009 Frontier


P0460 FUEL LEVEL SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
P0460 FUEL LEVEL SENSOR
Component Description INFOID:0000000004053931

The fuel level sensor is mounted in the fuel level sensor unit. The
sensor detects a fuel level in the fuel tank and transmits a signal to
the combination meter. The combination meter sends the fuel level
sensor signal to the ECM through the CAN communication line.
It consists of two parts, one is mechanical float and the other is vari-
able resistor. Fuel level sensor output voltage changes depending
on the movement of the fuel mechanical float.

BBIA0529E

On Board Diagnosis Logic INFOID:0000000004053932

NOTE:
• If DTC P0460 is displayed with DTC UXXXX, first perform the trouble diagnosis for DTC UXXXX.
• If DTC P0460 is displayed with DTC P0607, first perform the trouble diagnosis for DTC P0607. Refer
to EC-751, "Description".
When the vehicle is parked, the fuel level in the fuel tank is naturally stable. It means that output signal of the
fuel level sensor does not change. If ECM senses sloshing signal from the sensor, fuel level sensor malfunc-
tion is detected.

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
(The CAN communication line is open or
Even though the vehicle is parked, a signal be- shorted)
P0460 Fuel level sensor circuit
ing varied is sent from the fuel level sensor to • Harness or connectors
0460 noise
ECM. (The sensor circuit is open or shorted)
• Combination meter
• Fuel level sensor

DTC Confirmation Procedure INFOID:0000000004053933

1. If DTC Confirmation Procedure has been previously conducted, always perform the following before con-
ducting the next step.
a. Turn ignition switch OFF and wait at least 10 seconds.
b. Turn ignition switch ON.
c. Turn ignition switch OFF and wait at least 10 seconds.
2. Start engine and wait maximum of 2 consecutive minutes.
3. Check 1st trip DTC.
4. If 1st trip DTC is detected, go to EC-732, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000004053934

1.CHECK COMBINATION METER FUNCTION


Refer to MWI-3, "Work Flow".
OK or NG
OK >> GO TO 2.
NG >> Go to MWI-32, "Component Function Check".
2.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".

Revision: October 2008 EC-732 2009 Frontier


P0460 FUEL LEVEL SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
>> INSPECTION END
A

EC

Revision: October 2008 EC-733 2009 Frontier


P0461 FUEL LEVEL SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
P0461 FUEL LEVEL SENSOR
Component Description INFOID:0000000004053935

The fuel level sensor is mounted in the fuel level sensor unit. The
sensor detects a fuel level in the fuel tank and transmits a signal to
the combination meter. The combination meter sends the fuel level
sensor signal to the ECM through CAN communication line.
It consists of two parts, one is mechanical float and the other is vari-
able resistor. Fuel level sensor output voltage changes depending
on the movement of the fuel mechanical float.

BBIA0529E

On Board Diagnosis Logic INFOID:0000000004053936

NOTE:
• If DTC P0461 is displayed with DTC UXXXX, first perform the trouble diagnosis for DTC UXXXX.
• If DTC P0461 is displayed with DTC P0607, first perform the trouble diagnosis for DTC P0607. Refer
to EC-751, "Description".
Driving long distances naturally affect fuel gauge level.
This diagnosis detects the fuel gauge malfunction of the gauge not moving even after a long distance has
been driven.

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
(The CAN communication line is open or
The output signal of the fuel level sensor does
shorted)
P0461 Fuel level sensor circuit not change within the specified range even
• Harness or connectors
0461 range/performance though the vehicle has been driven a long dis-
(The sensor circuit is open or shorted)
tance.
• Combination meter
• Fuel level sensor

Overall Function Check INFOID:0000000004053937

Use this procedure to check the overall function of the fuel level sensor. During this check, a 1st trip DTC
might not be confirmed.
WARNING:
When performing the following procedure, always observe the handling of the fuel. Refer to FL-6,
"Removal and Installation".
TESTING CONDITION:
Before starting overall function check, preparation of draining fuel and refilling fuel is required.
WITH CONSULT-III
NOTE:
Start from step 10, if it is possible to confirm that the fuel cannot be drained by 30 (7-7/8 US gal, 6-5/
8 Imp gal) in advance.
1. Prepare a fuel container and a spare hose.
2. Release fuel pressure from fuel line, refer to EC-943, "Fuel Pressure Check".
3. Remove the fuel feed hose on the fuel level sensor unit.
4. Connect a spare fuel hose where the fuel feed hose was removed.
5. Turn ignition switch OFF and wait at least 10 seconds then turn ON.
6. Select “FUEL LEVEL SE” in “DATA MONITOR” mode with CONSULT-III.
7. Check “FUEL LEVEL SE” output voltage and note it.
8. Select “FUEL PUMP” in “ACTIVE TEST” mode with CONSULT-III.
9. Touch ON and drain fuel approximately 30 (7-7/8 US gal, 6-5/8 Imp gal) and stop it.
10. Check “FUEL LEVEL SE” output voltage and note it.
11. Fill fuel into the fuel tank for 30 (7-7/8 US gal, 6-5/8 Imp gal).
12. Check “FUEL LEVEL SE” output voltage and note it.
Revision: October 2008 EC-734 2009 Frontier
P0461 FUEL LEVEL SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
13. Confirm whether the voltage changes more than 0.03V during step 7 to 10 and 10 to 12.
If NG, go to EC-735, "Diagnosis Procedure". A
WITH GST
NOTE:
Start from step 8, if it is possible to confirm that the fuel cannot be drained by 30 (7-7/8 US gal, 6-5/8 EC
Imp gal) in advance.
1. Prepare a fuel container and a spare hose.
2. Release fuel pressure from fuel line. Refer to EC-943, "Fuel Pressure Check". C
3. Remove the fuel feed hose on the fuel level sensor unit.
4. Connect a spare fuel hose where the fuel feed hose was removed.
5. Turn ignition switch ON.
6. Drain fuel by 30 (7-7/8 US gal, 6-5/8 Imp gal) from the fuel tank using proper equipment. D
7. Confirm that the fuel gauge indication varies.
8. Fill fuel into the fuel tank for 30 (7-7/8 US gal, 6-5/8 Imp gal).
9. Confirm that the fuel gauge indication varies. E
10. If NG, go to EC-735, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000004053938
F
1.CHECK COMBINATION METER FUNCTION
Refer to MWI-3, "Work Flow".
G
OK or NG
OK >> GO TO 2.
NG >> Go to MWI-32, "Component Function Check". H
2.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".
I
>> INSPECTION END
J

Revision: October 2008 EC-735 2009 Frontier


P0462, P0463 FUEL LEVEL SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
P0462, P0463 FUEL LEVEL SENSOR
Component Description INFOID:0000000004053939

The fuel level sensor is mounted in the fuel level sensor unit. The
sensor detects a fuel level in the fuel tank and transmits a signal to
the combination meter. The combination meter sends the fuel level
sensor signal to the ECM through CAN communication line.
It consists of two parts, one is mechanical float and the other is vari-
able resistor. Fuel level sensor output voltage changes depending
on the movement of the fuel mechanical float.

BBIA0529E

On Board Diagnosis Logic INFOID:0000000004053940

NOTE:
• If DTC P0462 or P0463 is displayed with DTC UXXXX, first perform the trouble diagnosis for DTC
UXXXX.
• If DTC P0462 or P0463 is displayed with DTC P0607, first perform the trouble diagnosis for DTC
P0607. Refer to EC-751, "Description".

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0462 Fuel level sensor circuit An excessively low voltage from the sensor is • Harness or connectors
0462 low input sent to ECM. (The CAN communication line is open or
shorted)
• Harness or connectors
P0463 Fuel level sensor circuit An excessively high voltage from the sensor is (The sensor circuit is open or shorted)
0463 high input sent to ECM. • Combination meter
• Fuel level sensor

DTC Confirmation Procedure INFOID:0000000004053941

NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V at ignition
switch ON.
1. Turn ignition switch ON and wait at least 5 seconds.
2. Check 1st trip DTC.
3. If 1st trip DTC is detected, go to EC-736, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000004053942

1.CHECK COMBINATION METER FUNCTION


Refer to MWI-3, "Work Flow".
OK or NG
OK >> GO TO 2.
NG >> Go to MWI-32, "Component Function Check".
2.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".

Revision: October 2008 EC-736 2009 Frontier


P0462, P0463 FUEL LEVEL SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
>> INSPECTION END
A

EC

Revision: October 2008 EC-737 2009 Frontier


P0500 VSS
< COMPONENT DIAGNOSIS > [VQ40DE]
P0500 VSS
Description INFOID:0000000004053943

NOTE:
• If DTC P0500 is displayed with DTC UXXXX, first perform the trouble diagnosis for DTC UXXXX.
• If DTC P0500 is displayed with DTC P0607, first perform the trouble diagnosis for DTC P0607. Refer
to EC-751, "Description"
The vehicle speed signal is sent to the combination meter from the “ABS actuator and electric unit (control
unit)” by CAN communication line. The combination meter then sends a signal to the ECM by CAN communi-
cation line.
On Board Diagnosis Logic INFOID:0000000004053944

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
(The CAN communication line is open or short-
ed)
The almost 0 km/h (0 MPH) signal from • Harness or connectors
P0500
Vehicle speed sensor vehicle speed sensor is sent to ECM even (The vehicle speed signal circuit is open or
0500
when vehicle is being driven. shorted)
• Wheel sensor
• Combination meter
• ABS actuator and electric unit (control unit)

FAIL-SAFE MODE
When the malfunction is detected, ECM enters fail-safe mode.

Detected item Engine operating condition in fail-safe mode


When the fail-safe system for vehicle speed sensor is activated, the cooling fan operates
Vehicle speed sensor
(High) while engine is running.

DTC Confirmation Procedure INFOID:0000000004053945

CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Steps 1 and 2 may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a
road test is expected to be easier, it is unnecessary to lift the vehicle.
WITH CONSULT-III
1. Start engine (VDC switch OFF).
2. Read “VHCL SPEED SE” in “DATA MONITOR” mode with CONSULT-III. The vehicle speed on CON-
SULT-III should exceed 10 km/h (6 MPH) when rotating wheels with suitable gear position.
If NG, go to EC-739, "Diagnosis Procedure".
If OK, go to following step.
3. Select “DATA MONITOR” mode with CONSULT-III.
4. Warm engine up to normal operating temperature.
5. Maintain the following conditions for at least 60 consecutive seconds.

1,550 - 6,000 rpm (M/T)


ENG SPEED
1,700 - 6,000 rpm (A/T)
COOLAN TEMP/S More than 70°C (158°F)

Revision: October 2008 EC-738 2009 Frontier


P0500 VSS
< COMPONENT DIAGNOSIS > [VQ40DE]
5.5 - 31.8 msec (M/T)
B/FUEL SCHDL
6.3 - 31.8 msec (A/T) A
Selector lever Neutral position (M/T)
Except P or N position (A/T)
PW/ST SIGNAL OFF EC
6. Check 1st trip DTC.
7. If 1st trip DTC is detected, go to EC-739, "Diagnosis Procedure".
C
Overall Function Check INFOID:0000000004053946

Use this procedure to check the overall function of the vehicle speed sensor circuit. During this check, a 1st
trip DTC might not be confirmed. D

WITH GST
1. Lift up drive wheels. E
2. Start engine.
3. Read vehicle speed sensor signal in Service $01 with GST.
The vehicle speed sensor on GST should be able to exceed 10 km/h (6 MPH) when rotating wheels with
suitable gear position. F
4. If NG, go to EC-739, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000004053947
G
1.CHECK DTC WITH “ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)”
Refer to BRC-9, "Work Flow" or BRC-155, "Work Flow". H
OK or NG
OK >> GO TO 2.
NG >> Repair or replace. I
2.CHECK COMBINATION METER FUNCTION
Refer to GI-49, "Intermittent Incident".
J

>> INSPECTION END


K

Revision: October 2008 EC-739 2009 Frontier


P0506 ISC SYSTEM
< COMPONENT DIAGNOSIS > [VQ40DE]
P0506 ISC SYSTEM
Description INFOID:0000000004053948

NOTE:
If DTC P0506 is displayed with other DTC, first perform the trouble diagnosis for the other DTC.
The ECM controls the engine idle speed to a specified level through the fine adjustment of the air, which is let
into the intake manifold, by operating the electric throttle control actuator. The operating of the throttle valve is
varied to allow for optimum control of the engine idling speed. The crankshaft position sensor (POS) detects
the actual engine speed and sends a signal to the ECM.
The ECM controls the electric throttle control actuator so that the engine speed coincides with the target value
memorized in the ECM. The target engine speed is the lowest speed at which the engine can operate steadily.
The optimum value stored in the ECM is determined by taking into consideration various engine conditions,
such as during warming up, deceleration and engine load (air conditioner, power steering and cooling fan
operation, etc.).
On Board Diagnosis Logic INFOID:0000000004053949

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Idle speed control sys-
P0506 The idle speed is less than the target idle speed • Electric throttle control actuator
tem RPM lower than ex-
0506 by 100 rpm or more. • Intake air leak
pected

DTC Confirmation Procedure INFOID:0000000004053950

NOTE:
• If the target idle speed is out of the specified value, perform, EC-475, "Idle Air Volume Learning",
before conducting DTC Confirmation Procedure. For the target idle speed, refer to the EC-947.
• If DTC Confirmation Procedure has been previously conducted, always perform the following before con-
ducting the next step.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
• Before performing the following procedure,confirm that battery voltage is more than 11V at idle.
• Always perform the test at a temperature above −10°C(14°F).
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Start engine and run it for at least 1 minute at idle speed.
6. Check 1st trip DTC.
7. If 1st trip DTC is detected, go to EC-740, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000004053951

1.CHECK INTAKE AIR LEAK


1. Start engine and let it idle.
2. Listen for an intake air leak after the mass air flow sensor.
OK or NG
OK >> GO TO 2.
NG >> Discover air leak location and repair.
2.REPLACE ECM
1. Stop engine.
2. Replace ECM.
3. Perform initialization of NVIS (NATS) system and registration of all NVIS (NATS) ignition key IDs. Refer to
SEC-6, "ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Special Repair Requirement".
4. Perform EC-475, "VIN Registration".
Revision: October 2008 EC-740 2009 Frontier
P0506 ISC SYSTEM
< COMPONENT DIAGNOSIS > [VQ40DE]
5. Perform EC-475, "Accelerator Pedal Released Position Learning".
6. Perform EC-475, "Throttle Valve Closed Position Learning". A
7. Perform EC-475, "Idle Air Volume Learning".

>> INSPECTION END EC

Revision: October 2008 EC-741 2009 Frontier


P0507 ISC SYSTEM
< COMPONENT DIAGNOSIS > [VQ40DE]
P0507 ISC SYSTEM
Description INFOID:0000000004053952

NOTE:
If DTC P0507 is displayed with other DTC, first perform the trouble diagnosis for the other DTC.
The ECM controls the engine idle speed to a specified level through the fine adjustment of the air, which is let
into the intake manifold, by operating the electric throttle control actuator. The operating of the throttle valve is
varied to allow for optimum control of the engine idling speed. The crankshaft position sensor (POS) detects
the actual engine speed and sends a signal to the ECM.
The ECM controls the electric throttle control actuator so that the engine speed coincides with the target value
memorized in the ECM. The target engine speed is the lowest speed at which the engine can operate steadily.
The optimum value stored in the ECM is determined by taking into consideration various engine conditions,
such as during warming up, deceleration and engine load (air conditioner, power steering and cooling fan
operation, etc.).
On Board Diagnosis Logic INFOID:0000000004053953

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Idle speed control sys- • Electric throttle control actuator
P0507 The idle speed is more than the target idle
tem RPM higher than • Intake air leak
0507 speed by 200 rpm or more.
expected • PCV system

DTC Confirmation Procedure INFOID:0000000004053954

NOTE:
• If the target idle speed is out of the specified value, perform, EC-475, "Idle Air Volume Learning",
before conducting DTC Confirmation Procedure. For the target idle speed, refer to the EC-947.
• If DTC Confirmation Procedure has been previously conducted, always perform the following before con-
ducting the next step.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
• Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
• Always perform the test at a temperature above −10°C(14°F).
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Start engine and run it for at least 1 minute at idle speed.
6. Check 1st trip DTC.
7. If 1st trip DTC is detected, go to EC-742, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000004053955

1.CHECK PCV HOSE CONNECTION


Confirm that PCV hose is connected correctly.
OK or NG
OK >> GO TO 2.
NG >> Repair or replace.
2.CHECK INTAKE AIR LEAK
1. Start engine and let it idle.
2. Listen for an intake air leak after the mass air flow sensor.
OK or NG
OK >> GO TO 3.
NG >> Discover air leak location and repair.

Revision: October 2008 EC-742 2009 Frontier


P0507 ISC SYSTEM
< COMPONENT DIAGNOSIS > [VQ40DE]

3.REPLACE ECM A
1. Stop engine.
2. Replace ECM.
3. Perform initialization of NVIS(NATS) system and registration of all NVIS(NATS) ignition key IDs. Refer to
EC
SEC-6, "ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Special Repair Requirement".
4. Perform EC-475, "VIN Registration".
5. Perform EC-475, "Accelerator Pedal Released Position Learning".
6. Perform EC-475, "Throttle Valve Closed Position Learning". C
7. Perform EC-475, "Idle Air Volume Learning".

>> INSPECTION END D

Revision: October 2008 EC-743 2009 Frontier


P0550 PSP SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
P0550 PSP SENSOR
Component Description INFOID:0000000004053956

Power steering pressure (PSP) sensor is installed to the power


steering high-pressure tube and detects a power steering load. This
sensor is a potentiometer which transforms the power steering load
into output voltage, and emits the voltage signal to the ECM. The
ECM controls the electric throttle control actuator and adjusts the
throttle valve opening angle to increase the engine speed and
adjusts the idle speed for the increased load.

BBIA0552E

On Board Diagnosis Logic INFOID:0000000004053957

The MIL will not illuminate for this diagnosis.


NOTE:
If DTC P0550 is displayed with DTC P0643, first perform the trouble diagnosis for DTC P0643. Refer to
EC-752.

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
P0550 Power steering pressure An excessively low or high voltage from the
(The sensor circuit is open or shorted)
0550 sensor circuit sensor is sent to ECM.
• Power steering pressure sensor

DTC Confirmation Procedure INFOID:0000000004053958

1. If DTC Confirmation Procedure has been previously conducted, always perform the following before con-
ducting the next step.
a. Turn ignition switch OFF and wait at least 10 seconds.
b. Turn ignition switch ON.
c. Turn ignition switch OFF and wait at least 10 seconds.
2. Start engine and let it idle for at least 5 seconds.
3. Check 1st trip DTC.
4. If 1st trip DTC is detected, go to EC-744, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000004053959

1.CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body. Refer to EC-545, "Ground Inspection".

BBIA0539E

OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.

Revision: October 2008 EC-744 2009 Frontier


P0550 PSP SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]

2.CHECK PSP SENSOR POWER SUPPLY CIRCUIT A


1. Disconnect power steering pressure (PSP) sensor harness con-
nector.
2. Turn ignition switch ON.
EC

D
BBIA0552E

3. Check voltage between PSP sensor terminal 3 and ground with E


CONSULT-III or tester.

Voltage: Approximately 5V
F
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to ground or short to power G
in harness or connectors.

PBIB1872E H
3.CHECK PSP SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
I
2. Disconnect ECM harness connector.
3. Check harness continuity between PSP sensor terminal 1 and ECM terminal 67.
Refer to Wiring Diagram.
J
Continuity should exist.
4. Also check harness for short to ground and short to power.
K
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
L
4.CHECK PSP SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal 12 and PSP sensor terminal 2.
M
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG N
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
O
5.CHECK PSP SENSOR
Refer to EC-746, "Component Inspection".
OK or NG P
OK >> GO TO 6.
NG >> Replace PSP sensor.
6.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".

>> INSPECTION END


Revision: October 2008 EC-745 2009 Frontier
P0550 PSP SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
Component Inspection INFOID:0000000004053960

POWER STEERING PRESSURE SENSOR


1. Reconnect all harness connectors disconnected.
2. Start engine and let it idle.
3. Check voltage between ECM terminal 12 and ground under the
following conditions.

Condition Voltage
Steering wheel: being turned 0.5 - 4.5V
Steering wheel: not being turned 0.4 - 0.8V

MBIB0126E

Revision: October 2008 EC-746 2009 Frontier


P0603 ECM POWER SUPPLY
< COMPONENT DIAGNOSIS > [VQ40DE]
P0603 ECM POWER SUPPLY
A
Component Description INFOID:0000000004053961

Battery voltage is supplied to the ECM even when the ignition switch EC
is turned OFF for the ECM memory function of the DTC memory, the
air-fuel ratio feedback compensation value memory, the idle air vol-
ume learning value memory, etc.
C

PBIB1164E E
On Board Diagnosis Logic INFOID:0000000004053962

F
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
P0603 ECM power supply cir- ECM back up RAM system does not function [ECM power supply (back up) circuit is G
0603 cuit properly. open or shorted.]
• ECM
H
DTC Confirmation Procedure INFOID:0000000004053963

1. If DTC Confirmation Procedure has been previously conducted, always perform the following before con-
ducting the next step. I
a. Turn ignition switch OFF and wait at least 10 seconds.
b. Turn ignition switch ON.
J
c. Turn ignition switch OFF and wait at least 10 seconds.
2. Start engine and let it idle for 1 second.
3. Turn ignition switch OFF, wait at least 10 seconds, and then turn it ON. K
4. Repeat steps 2 and 3 for 4 times.
5. Check 1st trip DTC.
6. If 1st trip DTC is detected, go to EC-747, "Diagnosis Procedure". L

Diagnosis Procedure INFOID:0000000004053964

1.CHECK ECM POWER SUPPLY M

1. Turn ignition switch OFF.


2. Disconnect ECM harness connector. N
3. Check voltage between ECM terminal 121 and ground with
CONSULT-III or tester.

Voltage: Battery voltage O

OK or NG
OK >> GO TO 3.
P
NG >> GO TO 2.

MBIB0026E

2.DETECT MALFUNCTIONING PART


Check the following.

Revision: October 2008 EC-747 2009 Frontier


P0603 ECM POWER SUPPLY
< COMPONENT DIAGNOSIS > [VQ40DE]
• 20A fuse (No.53)
• IPDM E/R harness connector E121
• Harness for open or short between ECM and battery

>> Repair open circuit in harness or connectors.


3.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".
OK or NG
OK >> GO TO 4.
NG >> Repair or replace harness or connectors.
4.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT-III
1. Turn ignition switch ON.
2. Select “SELF DIAG RESULTS” mode with CONSULT-III.
3. Touch “ERASE”.
4. Perform DTC Confirmation Procedure.
See EC-747, "DTC Confirmation Procedure".
5. Is the 1st trip DTC P0603 displayed again?
With GST
1. Turn ignition switch ON.
2. Select Service $04 with GST.
3. Perform DTC Confirmation Procedure.
See EC-747, "DTC Confirmation Procedure".
4. Is the 1st trip DTC P0603 displayed again?
Yes or No
Yes >> GO TO 5.
No >> INSPECTION END
5.REPLACE ECM
1. Replace ECM.
2. Perform initialization of NVIS(NATS) system and registration of all NVIS(NATS) ignition key IDs. Refer to
SEC-6, "ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Special Repair Requirement".
3. Perform EC-475, "VIN Registration".
4. Perform EC-475, "Accelerator Pedal Released Position Learning".
5. Perform EC-475, "Throttle Valve Closed Position Learning".
6. Perform EC-475, "Idle Air Volume Learning".

>> INSPECTION END

Revision: October 2008 EC-748 2009 Frontier


P0605 ECM
< COMPONENT DIAGNOSIS > [VQ40DE]
P0605 ECM
A
Component Description INFOID:0000000004053965

The ECM consists of a microcomputer and connectors for signal EC


input and output and for power supply. The ECM controls the
engine.
C

PBIB1164E E
On Board Diagnosis Logic INFOID:0000000004053966

This self-diagnosis has one or two trip detection logic. F

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
A) ECM calculation function is malfunctioning. G
P0605
Engine control module B) ECM EEP-ROM system is malfunctioning. • ECM
0605
C) ECM self shut-off function is malfunctioning.
H
FAIL-SAFE MODE
ECM enters fail-safe mode when the malfunction A is detected.
I
Detected items Engine operation condition in fail-safe mode
• ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5
Malfunction A degrees) by the return spring. J
• ECM deactivates ASCD operation.

DTC Confirmation Procedure INFOID:0000000004053967


K
Perform PROCEDURE FOR MALFUNCTION A first. If the 1st trip DTC cannot be confirmed, perform
PROCEDURE FOR MALFUNCTION B. If there is no malfunction on PROCEDURE FOR MALFUNCTION
B, perform PROCEDURE FOR MALFUNCTION C. L
NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
M
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
N
PROCEDURE FOR MALFUNCTION A
1. Turn ignition switch ON.
2. Check 1st trip DTC.
3. If 1st trip DTC is detected, go to EC-750, "Diagnosis Procedure". O

PROCEDURE FOR MALFUNCTION B


With CONSULT-III P
1. Turn ignition switch ON and wait at least 1 second.
2. Check 1st trip DTC.
3. If 1st trip DTC is detected, go to EC-750, "Diagnosis Procedure".
PROCEDURE FOR MALFUNCTION C
With CONSULT-III
1. Turn ignition switch ON and wait at least 1 second.
Revision: October 2008 EC-749 2009 Frontier
P0605 ECM
< COMPONENT DIAGNOSIS > [VQ40DE]
2. Turn ignition switch OFF, wait at least 10 seconds, and then turn ON.
3. Repeat step 2 for 32 times.
4. Check 1st trip DTC.
5. If 1st trip DTC is detected, go to EC-750, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000004053968

1.INSPECTION START
With CONSULT-III
1. Turn ignition switch ON.
2. Select “SELF DIAG RESULTS” mode with CONSULT-III.
3. Touch “ERASE”.
4. Perform DTC Confirmation Procedure.
See EC-749, "DTC Confirmation Procedure".
5. Is the 1st trip DTC P0605 displayed again?
With GST
1. Turn ignition switch ON.
2. Select Service $04 with GST.
3. Perform DTC Confirmation Procedure.
See EC-749, "DTC Confirmation Procedure".
4. Is the 1st trip DTC P0605 displayed again?
Yes or No
Yes >> GO TO 2.
No >> INSPECTION END
2.REPLACE ECM
1. Replace ECM.
2. Perform initialization of NVIS (NATS) system and registration of all NVIS (NATS) ignition key IDs. Refer to
SEC-6, "ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Special Repair Requirement".
3. Perform EC-475, "VIN Registration".
4. Perform EC-475, "Accelerator Pedal Released Position Learning".
5. Perform EC-475, "Throttle Valve Closed Position Learning".
6. Perform EC-475, "Idle Air Volume Learning".

>> INSPECTION END

Revision: October 2008 EC-750 2009 Frontier


P0607 ECM
< COMPONENT DIAGNOSIS > [VQ40DE]
P0607 ECM
A
Description INFOID:0000000004053736

CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul- EC
tiplex communication line with high data communication speed and excellent error detection ability. Many
electronic control units are equipped onto a vehicle, and each control unit shares information and links with
other control units during operation (not independent). In CAN communication, control units are connected
with 2 communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less C
wiring. Each control unit transmits/receives data but selectively reads required data only.
On Board Diagnosis Logic INFOID:0000000004053737
D
This self-diagnosis has the one trip detection logic.

E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0607 When detecting error during the initial diagno-
CAN communication bus • ECM
0607 sis of CAN controller of ECM.
F
DTC Confirmation Procedure INFOID:0000000004053738

1. Turn ignition switch ON. G


2. Check DTC.
3. If DTC is detected, go to EC-751, "Diagnosis Procedure".
H
Diagnosis Procedure INFOID:0000000004053739

1.INSPECTION START I
With CONSULT-III
1. Turn ignition switch ON.
2. Select “SELF-DIAG RESULTS” mode with CONSULT-III. J
3. Touch “ERASE”.
4. Perform DTC Confirmation Procedure.
See EC-751, "DTC Confirmation Procedure".
5. Is the DTC P0607 displayed again? K
With GST
1. Turn ignition switch ON.
2. Select “Service $04” with GST. L
3. Perform DTC Confirmation Procedure.
See EC-751, "DTC Confirmation Procedure".
4. Is the DTC P0607 displayed again?
M
Yes or No
Yes >> GO TO 2.
No >> INSPECTION END N
2.REPLACE ECM
1. Replace ECM.
2. Perform initialization of NVIS (NATS) system and registration of all NVIS (NATS) ignition key IDs. Refer to O
SEC-6, "ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Special Repair Requirement".
3. Perform EC-475, "VIN Registration".
4. Perform EC-475, "Accelerator Pedal Released Position Learning". P
5. Perform EC-475, "Throttle Valve Closed Position Learning".
6. Perform EC-475, "Idle Air Volume Learning".

>> INSPECTION END

Revision: October 2008 EC-751 2009 Frontier


P0643 SENSOR POWER SUPPLY
< COMPONENT DIAGNOSIS > [VQ40DE]
P0643 SENSOR POWER SUPPLY
On Board Diagnosis Logic INFOID:0000000004053969

This self-diagnosis has the one trip detection logic.

Trouble diagnosis
DTC No. DTC detecting condition Possible cause
name
• Harness or connectors
(APP sensor 1 circuit is shorted.)
(PSP sensor circuit is shorted.)
(Refrigerant pressure sensor circuit is short-
ed.)
(Battery current sensor circuit is shorted.)
P0643 Sensor power supply ECM detects that the voltage of power (EVAP control system pressure sensor circuit
0643 circuit short source for sensor is excessively low or high. is shorted.)
• Accelerator pedal position sensor
(APP sensor 1)
• EVAP control system pressure sensor
• Power steering pressure sensor
• Refrigerant pressure sensor
• Battery current sensor

FAIL-SAFE MODE
When the malfunction is detected, ECM enters fail-safe mode and the MIL illuminates.

Engine operation condition in fail-safe mode


ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5 degrees) by the return
spring.

DTC Confirmation Procedure INFOID:0000000004053970

NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
1. Start engine and let it idle for 1 second.
2. Check 1st trip DTC.
3. If DTC is detected, go to EC-752, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000004053971

1.CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten three ground three screws on the body. Refer to EC-545, "Ground Inspection".

BBIA0539E

Revision: October 2008 EC-752 2009 Frontier


P0643 SENSOR POWER SUPPLY
< COMPONENT DIAGNOSIS > [VQ40DE]
OK or NG
OK >> GO TO 2. A
NG >> Repair or replace ground connections.
2.CHECK ACCELERATOR PEDAL POSITION SENSOR 1 POWER SUPPLY CIRCUIT
EC
1. Disconnect accelerator pedal position (APP) sensor harness connector.

E
BBIA0556E

2. Turn ignition switch ON.


3. Check voltage between APP sensor terminal 2 and ground with
CONSULT-III or tester. F

Voltage: Approximately 5V
OK or NG G
OK >> GO TO 5.
NG >> GO TO 3.
H

PBIB2608E
I
3.CHECK SENSOR POWER SUPPLY CIRCUITS
Check harness for short to power and short to ground, between the following terminals.
J
ECM terminal Sensor terminal Reference Wiring Diagram
48 EVAP control system pressure sensor terminal 3
Refrigerant pressure sensor terminal 3
K
49
Battery current sensor terminal 1 EC-893
68 PSP sensor terminal 3 L
90 APP sensor terminal 2
OK or NG
OK >> GO TO 4. M
NG >> Repair short to ground or short to power in harness or connectors.
4.CHECK COMPONENTS N
Check the following.
• EVAP control system pressure sensor (Refer to EC-706, "Component Inspection".)
• Refrigerant pressure sensor (Refer to EC-874, "Component Description".)
• Battery current sensor (Refer to EC-774, "Component Inspection".) O
• Power steering pressure sensor (Refer to EC-746, "Component Inspection".)
OK or NG
OK >> GO TO 5. P
NG >> Replace malfunctioning component.
5.CHECK APP SENSOR
Refer to EC-823, "Component Inspection".
OK or NG
OK >> GO TO 7.

Revision: October 2008 EC-753 2009 Frontier


P0643 SENSOR POWER SUPPLY
< COMPONENT DIAGNOSIS > [VQ40DE]
NG >> GO TO 6.
6.REPLACE ACCELERATOR PEDAL ASSEMBLY
1. Replace accelerator pedal assembly.
2. Perform EC-475, "Accelerator Pedal Released Position Learning".
3. Perform EC-475, "Throttle Valve Closed Position Learning".
4. Perform EC-475, "Idle Air Volume Learning".

>> INSPECTION END


7.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".

>> INSPECTION END

Revision: October 2008 EC-754 2009 Frontier


P0850 PNP SWITCH
< COMPONENT DIAGNOSIS > [VQ40DE]
P0850 PNP SWITCH
A
Component Description INFOID:0000000004053972

When the selector lever position is P or N (A/T), Neutral (M/T), park/neutral position (PNP) switch is ON. EC
ECM detects the position because the continuity of the line (the ON signal) exists.
On Board Diagnosis Logic INFOID:0000000004053973

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors D
[The park/neutral position (PNP) switch
The signal of the park/neutral position (PNP)
P0850 Park/neutral position circuit is open or shorted.]
signal not change during driving after the en-
0850 switch • Park/neutral position (PNP) switch
gine in started. E
• Combination meter
• TCM (A/T models)

DTC Confirmation Procedure INFOID:0000000004053974 F

CAUTION:
Always drive vehicle at a safe speed.
NOTE: G
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition switch OFF and wait at least 10 seconds. H
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
WITH CONSULT-III I
1. Turn ignition switch ON.
2. Select “P/N POSI SW” in “DATA MONITOR” mode with CONSULT-III. Then check the “P/N POSI SW”
signal under the following conditions. J

Position (Selector lever) Known-good signal


P or N position (A/T) K
ON
Neutral position (M/T)
Except above position OFF
L
If NG, go to EC-756, "Diagnosis Procedure".
If OK, go to following step.
3. Select “DATA MONITOR” mode with CONSULT-III.
4. Start engine and warm it up to normal operating temperature. M
5. Maintain the following conditions for at least 60 consecutive seconds.

ENG SPEED 1,400 - 6,375 rpm N


COOLAN TEMP/S More than 70°C (158°F)
B/FUEL SCHDL 2.0 - 31.8 msec
O
VHCL SPEED SE More than 64 km/h (40 MPH)
Selector lever Suitable position
6. Check 1st trip DTC. P
7. If 1st trip DTC is detected, go to EC-756, "Diagnosis Procedure".
Overall Function Check INFOID:0000000004053975

Use this procedure to check the overall function of the park/neutral position (PNP) switch circuit. During this
check, a 1st trip DTC might not be confirmed.
WITH GST

Revision: October 2008 EC-755 2009 Frontier


P0850 PNP SWITCH
< COMPONENT DIAGNOSIS > [VQ40DE]
1. Turn ignition switch ON.
2. Check voltage between ECM terminal 102 (PNP switch signal)
and ground under the following conditions.

Condition (Gear position) Voltage V (Known-good data)


P or N position (A/T)
Approx. 0
Neutral position (M/T)
BATTERY VOLTAGE
Except above position
(11 - 14V)
3. If NG, go to EC-756, "Diagnosis Procedure".
MBIB0043E

Diagnosis Procedure INFOID:0000000004053976

A/T MODELS
1.CHECK DTC WITH TCM
Refer to TM-230, "DTC No. Index".
OK or NG
OK >> GO TO 2.
NG >> Repair or replace.
2.CHECK STARTING SYSTEM
Turn ignition switch OFF, then turn it to START.
Does starter motor operate?
Yes or No
Yes >> GO TO 3.
No >> Refer to STR-5, "Work Flow".
3.CHECK PNP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-I
1. Turn ignition switch OFF.
2. Disconnect A/T assembly harness connector.
3. Disconnect combination meter harness connector.
4. Check harness continuity between A/T assembly terminal 9 and combination meter terminal 17.
Refer to Wiring Diagram.

Continuity should exist.


5. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
4.DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors M31, E152
• Harness connectors E5, F14
• Harness for open or short between A/T assembly and combination meter.

>> Repair open circuit or short to ground or short to power in harness or connectors.
5.CHECK PNP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-II
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 102 and combination meter terminal 7.
Refer to Wiring Diagram.

Continuity should exist.

Revision: October 2008 EC-756 2009 Frontier


P0850 PNP SWITCH
< COMPONENT DIAGNOSIS > [VQ40DE]
3. Also check harness for short to ground and short to power.
OK or NG A
OK >> GO TO 7.
NG >> GO TO 6.
6.DETECT MALFUNCTIONING PART EC

Check the following.


• Harness connectors E152, M31
C
• Harness for open or short between ECM and combination meter

>> Repair open circuit or short to ground or short to power in harness or connectors. D
7.CHECK PNP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-III
1. Check harness continuity between A/T assembly terminal 9 and TCM terminal 8.
Refer to Wiring Diagram. E

Continuity should exist.


2. Also check harness for short to ground and short to power. F
OK or NG
OK >> GO TO 8.
NG >> Repair open circuit or short to ground or short to power in harness or connectors. G

8.CHECK INTERMITTENT INCIDENT


Refer to GI-49, "Intermittent Incident". H
OK or NG
OK >> GO TO 9.
NG >> Repair or replace. I
9.REPLACE COMBINATION METER
Refer to MWI-4, "METER SYSTEM : System Diagram". J

>> INSPECTION END


M/T MODELS K
1.CHECK PNP SWITCH GROUND CIRCUIT
1. Turn ignition switch OFF. L
2. Disconnect park/neutral position (PNP) switch harness connector.
3. Check harness continuity between PNP switch terminal 2 and ground.
Refer to Wiring Diagram.
M
Continuity should exist.
4. Also check harness for short to power. N
OK or NG
OK >> GO TO 3
NG >> GO TO 2. O
2.DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors F14, E5 P
• Harness for open or short between PNP switch and ground

>> Repair open circuit or short to power in harness or connectors.


3.CHECK PNP SWITCH INPUT SIGNAL CIRCUIT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 102 and PNP switch terminal 1.
Revision: October 2008 EC-757 2009 Frontier
P0850 PNP SWITCH
< COMPONENT DIAGNOSIS > [VQ40DE]
Refer to Wiring Diagram.

Continuity should exist.


3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
4.DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors E5, F14
• Harness for open or short between PNP switch and ECM

>> Repair open circuit or short to ground or short to power in harness or connectors.
5.CHECK PNP SWITCH
Refer to TM-233, "In "P" Position, Vehicle Moves When Pushed".
OK or NG
OK >> GO TO 6.
NG >> Replace PNP switch.
6.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".

>> INSPECTION END

Revision: October 2008 EC-758 2009 Frontier


P1148, P1168 CLOSED LOOP CONTROL
< COMPONENT DIAGNOSIS > [VQ40DE]
P1148, P1168 CLOSED LOOP CONTROL
A
On Board Diagnosis Logic INFOID:0000000004053977

These self-diagnoses have the one trip detection logic. EC

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1148 The closed loop control function for bank 1 does C
1148 not operate even when vehicle is being driven • Harness or connectors
(Bank 1) in the specified condition. [The air fuel ratio (A/F) sensor 1 circuit is
Closed loop control
open or shorted.]
P1168 function The closed loop control function for bank 2 does • Air fuel ratio (A/F) sensor 1 D
1168 not operate even when vehicle is being driven • Air fuel ratio (A/F) sensor 1 heater
(Bank 2) in the specified condition.
DTC P1148 or P1168 is displayed with another DTC for air fuel ratio (A/F) sensor 1. E
Perform the trouble diagnosis for the corresponding DTC.

Revision: October 2008 EC-759 2009 Frontier


P1211 TCS CONTROL UNIT
< COMPONENT DIAGNOSIS > [VQ40DE]
P1211 TCS CONTROL UNIT
Description INFOID:0000000004053978

The malfunction information related to TCS is transferred through the CAN communication line from “ABS
actuator and electric unit (control unit)” to ECM.
Be sure to erase the malfunction information such as DTC not only for “ABS actuator and electric unit
(control unit)” but also for ECM after TCS related repair.
On Board Diagnosis Logic INFOID:0000000004053979

Freeze frame data is not stored in the ECM for this self-diagnosis. The MIL will not illuminate for this
self-diagnosis.

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• ABS actuator and electric unit (control
P1211 ECM receives malfunction information from
TCS control unit unit)
1211 “ABS actuator and electric unit (Control unit)”.
• TCS related parts

DTC Confirmation Procedure INFOID:0000000004053980

TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10.5V at idle.
1. Start engine and let it idle for at least 60 seconds.
2. Check 1st trip DTC.
3. If 1st trip DTC is detected, go to EC-760, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000004053981

Go to BRC-9, "Work Flow" or BRC-155, "Work Flow".

Revision: October 2008 EC-760 2009 Frontier


P1212 TCS COMMUNICATION LINE
< COMPONENT DIAGNOSIS > [VQ40DE]
P1212 TCS COMMUNICATION LINE
A
Description INFOID:0000000004053982

NOTE: EC
• If DTC P1212 is displayed with DTC UXXXX, first perform the trouble diagnosis for DTC UXXXX.
• If DTC P1212 is displayed with DTC P0607, first perform the trouble diagnosis for DTC P0607. Refer
to EC-751, "On Board Diagnosis Logic".
This CAN communication line is used to control the smooth engine operation during the TCS operation. Pulse C
signals are exchanged between ECM and “ABS actuator and electric unit (control unit)”.
Be sure to erase the malfunction information such as DTC not only for “ABS actuator and electric unit
(control unit)” but also for ECM after TCS related repair. D
On Board Diagnosis Logic INFOID:0000000004053983

Freeze frame data is not stored in the ECM for this self-diagnosis. The MIL will not illuminate for this E
self-diagnosis.

DTC No. Trouble diagnosis name DTC detecting condition Possible cause F
• Harness or connectors
ECM cannot receive the information from (The CAN communication line is open or short-
P1212
TCS communication line “ABS actuator and electric unit (control ed.) G
1212
unit)”. • ABS actuator and electric unit (control unit)
• Dead (Weak) battery

DTC Confirmation Procedure INFOID:0000000004053984 H

TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10.5V at idle. I
1. Start engine and let it idle for at least 10 seconds.
2. Check 1st trip DTC.
3. If 1st trip DTC is detected, go to EC-761, "Diagnosis Procedure". J
Diagnosis Procedure INFOID:0000000004053985

Go to BRC-9, "Work Flow" or BRC-155, "Work Flow". K

Revision: October 2008 EC-761 2009 Frontier


P1217 ENGINE OVER TEMPERATURE
< COMPONENT DIAGNOSIS > [VQ40DE]
P1217 ENGINE OVER TEMPERATURE
On Board Diagnosis Logic INFOID:0000000004053986

NOTE:
• If DTC P1217 is displayed with DTC UXXXX, first perform the trouble diagnosis for DTC UXXXX.
• If DTC P1217 is displayed with DTC P0607, first perform the trouble diagnosis for DTC P0607. Refer
to EC-751, "On Board Diagnosis Logic".
If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will
rise.
When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction is
indicated.
This self-diagnosis has the one trip detection logic.

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
(The cooling fan circuit is open or short-
ed.)
• IPDM E/R
• Cooling fan does not operate properly (Over-
• Cooling fan
heat).
• Cooling fan (Crankshaft driven)
• Cooling fan system does not operate proper-
• Radiator hose
P1217 Engine over tempera- ly (Overheat).
• Radiator
1217 ture (Overheat) • Engine coolant level was not added to the
• Radiator cap
system using the proper filling method.
• Reservoir tank
• Engine coolant is not within the specified
• Reservoir tank cap
range.
• Water pump
• Thermostat
For more information, refer to EC-764,
"Main 12 Causes of Overheating".
CAUTION:
When a malfunction is indicated, always replace the coolant. Refer to CO-40, "Changing Engine Cool-
ant". Also, replace the engine oil. Refer to LU-22, "Changing Engine Oil".
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Always use
coolant with the proper mixture ratio. Refer to MA-14, "Engine Oil Recommendation".
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
Overall Function Check INFOID:0000000004053987

Use this procedure to check the overall function of the cooling fan. During this check, a DTC might not be con-
firmed.
WARNING:
Never remove the radiator cap and/or reservoir tank cap when the engine is hot. Serious burns could
be caused by high pressure fluid escaping from the radiator and/or reservoir tank.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off.
WITH CONSULT-III
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-763,
"Diagnosis Procedure".
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-763,
"Diagnosis Procedure".
3. Turn ignition switch ON.
4. Perform “COOLING FAN” in “ACTIVE TEST” mode with CON-
SULT-III. SEF621W

5. If the results are NG, go to EC-763, "Diagnosis Procedure".

Revision: October 2008 EC-762 2009 Frontier


P1217 ENGINE OVER TEMPERATURE
< COMPONENT DIAGNOSIS > [VQ40DE]
WITH GST
1. Check the coolant level in the reservoir tank and radiator. A
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-763, EC
"Diagnosis Procedure".
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-763, C
"Diagnosis Procedure".
3. Perform IPDM E/R auto active test and check cooling fan motor
operation, refer to PCS-13, "Diagnosis Description". D
4. If NG, go to EC-763, "Diagnosis Procedure". SEF621W

Diagnosis Procedure INFOID:0000000004053988

E
1.CHECK COOLING FAN (CRANKSHAFT DRIVEN) OPERATION
1. Start engine and let it idle.
2. Make sure that cooling fan (crankshaft driven) operates normally. F
OK or NG
OK (With CONSULT-III)>>GO TO 2.
OK (Without CONSULT-III)>>GO TO 3. G
NG >> Check cooling fan (crankshaft driven). Refer to CO-47, "Removal and Installation (Crankshaft
driven type)"
2.CHECK COOLING FAN OPERATION H

With CONSULT-III
1. Start engine and let it idle. I
2. Select “COOLING FAN” in “ACTIVE TEST” mode with CONSULT-III.
3. Make sure that cooling fan operates at each speed (LOW/HI).
OK or NG J
OK >> GO TO 4.
NG >> Check cooling fan control circuit. (Go to "PROCEDURE A".)
3.CHECK COOLING FAN OPERATION K

Without CONSULT-III
1. Perform IPDM E/R auto active test and check cooling fan motors operation, refer to PCS-13, "Diagnosis
Description". L
2. Make sure that cooling fan operates at each speed (Low/High).
OK or NG
M
OK >> GO TO 4.
NG >> Check cooling fan control circuit. (Go to "PROCEDURE A".)
4.CHECK COOLING SYSTEM FOR LEAK N
Refer to CO-39, "System Inspection".
OK or NG
OK >> GO TO 5. O
NG >> Check the following for leak. Refer to CO-39, "System Inspection".
• Hose
• Radiator
P
• Radiator cap
• Reservoir tank
• Water pump
5.CHECK RESERVOIR TANK CAP
Refer to CO-39, "System Inspection".
OK or NG

Revision: October 2008 EC-763 2009 Frontier


P1217 ENGINE OVER TEMPERATURE
< COMPONENT DIAGNOSIS > [VQ40DE]
OK >> GO TO 6.
NG >> Replace reservoir tank cap.
6.CHECK COMPONENT PARTS
Check the following
• Thermostat. Refer to CO-55, "Removal and Installation".
• Engine coolant temperature sensor. Refer to EC-580, "Component Inspection".
OK or NG
OK >> GO TO 7.
NG >> Replace malfunctioning component.
7.CHECK MAIN 12 CAUSES
If the cause cannot be isolated, go to EC-764, "Main 12 Causes of Overheating".

>> INSPECTION END


Main 12 Causes of Overheating INFOID:0000000004053989

Engine Step Inspection item Equipment Standard Reference page


OFF 1 • Blocked radiator • Visual No blocking —
• Blocked condenser
• Blocked radiator grille
• Blocked bumper
2 • Coolant mixture • Coolant tester CO-40, "Changing Engine Coolant"
3 • Coolant level • Visual Coolant up to MAX level in CO-40, "Changing Engine
reservoir tank and radiator Coolant"
filler neck
4 • Reservoir tank cap • Pressure tester 59 - 98 kPa CO-39, "System Inspec-
(0.6 - 1.0 kg/cm2, 9 - 14 tion"
psi) (Limit)

ON*2 5 • Coolant leaks • Visual No leaks CO-39, "System Inspec-


tion"

ON*2 6 • Thermostat • Touch the upper and Both hoses should be hot CO-55, "Removal and In-
lower radiator hoses stallation"

ON*1 7 • Cooling fan • CONSULT-III Operating See trouble diagnosis for


DTC P1217 (EC-763, "Di-
agnosis Procedure").
See CO-47, "Removal
• Cooling fan (Crankshaft
ON*2 7
driven)
• Visual Operating and Installation (Crank-
shaft driven type)".
OFF 8 • Combustion gas leak • Color checker chemical Negative —
tester 4 Gas analyzer

ON*3 9 • Coolant temperature • Visual Gauge less than 3/4 when —


gauge driving
• Coolant overflow to res- • Visual No overflow during driving CO-40, "Changing Engine
ervoir tank and idling Coolant"

OFF*4 10 • Coolant return from res- • Visual Should be initial level in CO-40, "Changing Engine
ervoir tank to radiator reservoir tank Coolant"
OFF 11 • Cylinder head • Straight gauge feeler 0.1 mm (0.004 in) Maxi- EM-211, "Inspection After
gauge mum distortion (warping) Disassembly"
12 • Cylinder block and pis- • Visual No scuffing on cylinder EM-211, "Inspection After
tons walls or piston Disassembly"
*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.

Revision: October 2008 EC-764 2009 Frontier


P1217 ENGINE OVER TEMPERATURE
< COMPONENT DIAGNOSIS > [VQ40DE]
*4: After 60 minutes of cool down time.
For more information, refer to CO-37, "Troubleshooting Chart". A

EC

Revision: October 2008 EC-765 2009 Frontier


P1225 TP SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
P1225 TP SENSOR
Component Description INFOID:0000000004053990

Electric throttle control actuator consists of throttle control motor,


throttle position sensor, etc. The throttle position sensor responds to
the throttle valve movement.
The throttle position sensor has the two sensors. These sensors are
a kind of potentiometers which transform the throttle valve position
into output voltage, and emit the voltage signal to the ECM. In addi-
tion, these sensors detect the opening and closing speed of the
throttle valve and feed the voltage signals to the ECM. The ECM
judges the current opening angle of the throttle valve from these sig-
nals and the ECM controls the throttle control motor to make the
throttle valve opening angle properly in response to driving condi-
PBIB0145E
tion.
On Board Diagnosis Logic INFOID:0000000004053991

The MIL will not illuminate for this diagnosis.

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1225 Closed throttle position Closed throttle position learning value is exces- • Electric throttle control actuator
1225 learning performance sively low. (TP sensor 1 and 2)

DTC Confirmation Procedure INFOID:0000000004053992

NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
1. Turn ignition switch ON.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
4. Check 1st trip DTC.
5. If 1st trip DTC is detected, go to EC-766, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000004053993

1.CHECK ELECTRIC THROTTLE CONTROL ACTUATOR VISUALLY


1. Turn ignition switch OFF.
2. Remove the intake air duct.
3. Check if foreign matter is caught between the throttle valve and
the housing.
OK or NG
OK >> GO TO 2.
NG >> Remove the foreign matter and clean the electric throttle
control actuator inside.

BBIA0554E

2.REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR


Revision: October 2008 EC-766 2009 Frontier
P1225 TP SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
1. Replace the electric throttle control actuator.
2. Perform EC-475, "Throttle Valve Closed Position Learning". A
3. Perform EC-475, "Idle Air Volume Learning".

>> INSPECTION END EC

Revision: October 2008 EC-767 2009 Frontier


P1226 TP SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
P1226 TP SENSOR
Component Description INFOID:0000000004053994

Electric throttle control actuator consists of throttle control motor,


throttle position sensor, etc. The throttle position sensor responds to
the throttle valve movement.
The throttle position sensor has the two sensors. These sensors are
a kind of potentiometers which transform the throttle valve position
into output voltage, and emit the voltage signal to the ECM. In addi-
tion, these sensors detect the opening and closing speed of the
throttle valve and feed the voltage signals to the ECM. The ECM
judges the current opening angle of the throttle valve from these sig-
nals and the ECM controls the throttle control motor to make the
throttle valve opening angle properly in response to driving condi-
PBIB0145E
tion.
On Board Diagnosis Logic INFOID:0000000004053995

The MIL will not illuminate for this diagnosis.

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1226 Closed throttle position Closed throttle position learning is not per- • Electric throttle control actuator
1226 learning performance formed successfully, repeatedly. (TP sensor 1 and 2)

DTC Confirmation Procedure INFOID:0000000004053996

NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
1. Turn ignition switch ON.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
4. Repeat steps 2 and 3 for 32 times.
5. Check 1st trip DTC.
6. If 1st trip DTC is detected, go to EC-768, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000004053997

1.CHECK ELECTRIC THROTTLE CONTROL ACTUATOR VISUALLY


1. Turn ignition switch OFF.
2. Remove the intake air duct.
3. Check if foreign matter is caught between the throttle valve and
the housing.
OK or NG
OK >> GO TO 2.
NG >> Remove the foreign matter and clean the electric throttle
control actuator inside.

BBIA0554E

Revision: October 2008 EC-768 2009 Frontier


P1226 TP SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]

2.REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR A


1. Replace the electric throttle control actuator.
2. Perform EC-475, "Throttle Valve Closed Position Learning".
3. Perform EC-475, "Idle Air Volume Learning".
EC

>> INSPECTION END


C

Revision: October 2008 EC-769 2009 Frontier


P1421 COLD START CONTROL
< COMPONENT DIAGNOSIS > [VQ40DE]
P1421 COLD START CONTROL
Description INFOID:0000000004053998

ECM controls ignition timing and engine idle speed when engine is started with prewarming up condition.
This control promotes the activation of three way catalyst by heating the catalyst and reduces emissions.
On Board Diagnosis Logic INFOID:0000000004053999

NOTE:
If DTC P1421 is displayed with other DTC, first perform the trouble diagnosis for other DTC.

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
ECM does not control ignition timing and engine • Lack of intake air volume
P1421 Cold start emission reduction
idle speed properly when engine is started with • Fuel injection system
1421 strategy monitoring
prewarming up condition. • ECM

DTC Confirmation Procedure INFOID:0000000004054000

NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-III
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Select “DATA MONITOR” mode with CONSULT-III.
4. Check that the “COOLAN TEMP/S” indication is between 4°C (39°F) and 36°C (97°F).
If “COOLAN TEMP/S” indication is within the specified value, go to the following step.
If “COOLAN TEMP/S” indication is out of the specified value, cool engine down or warm engine up and go
to step 1.
5. Start engine and let it idle for 5 minutes.
6. Check 1st trip DTC.
7. If 1st trip DTC is detected, go to "DTC Confirmation Procedure".
WITH GST
Follow the procedure “WITH CONSULT-III” above.
Diagnosis Procedure INFOID:0000000004054001

1.PERFORM IDLE AIR VOLUME LEARNING


Perform EC-475, "Idle Air Volume Learning".
Is Idle Air Volume Learning carried out successfully?
Yes or No
Yes >> GO TO 2.
No >> Follow the instruction of Idle Air Volume Learning.
2.CHECK INTAKE SYSTEM
Check for the cause of intake air volume lacking. Refer to the following.
• Crushed intake air passage
• Intake air passage clogging
OK or NG
OK >> GO TO 3.

Revision: October 2008 EC-770 2009 Frontier


P1421 COLD START CONTROL
< COMPONENT DIAGNOSIS > [VQ40DE]
NG >> Repair or replace malfunctioning part
3.CHECK FUEL INJECTION SYSTEM FUNCTION A

Perform EC-631, "DTC Confirmation Procedure" in DTC P0171, P0174 FUEL INJECTION SYSTEM FUNC-
TION.
EC
OK or NG
OK >> GO TO 4.
NG >> Go to EC-632, "Diagnosis Procedure".
C
4. PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT-III
1. Turn ignition switch ON. D
2. Select “SELF DIAG RESULTS” mode with CONSULT-III.
3. Touch “ERASE”.
4. Perform DTC Confirmation Procedure. E
See EC-770, "DTC Confirmation Procedure".
5. Is the 1st trip DTC P1421 displayed again?
With GST
1. Turn ignition switch ON. F
2. Select Service $04 with GST.
3. Perform DTC Confirmation Procedure.
See EC-770, "DTC Confirmation Procedure". G
4. Is the 1st trip DTC P1421 displayed again?
Yes or No
Yes >> GO TO 5. H
No >> INSPECTION END
5.REPLACE ECM
I
1. Replace ECM.
2. Perform initialization of NVIS (NATS) system and registration of all NVIS (NATS) ignition key IDs.
Refer to SEC-6, "ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Special Repair
Requirement". J
3. Perform EC-475, "VIN Registration".
4. Perform EC-475, "Accelerator Pedal Released Position Learning".
5. Perform EC-475, "Throttle Valve Closed Position Learning". K
6. Perform EC-475, "Idle Air Volume Learning".

>> INSPECTION END L

Revision: October 2008 EC-771 2009 Frontier


P1550 BATTERY CURRENT SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
P1550 BATTERY CURRENT SENSOR
Component Description INFOID:0000000004054002

The power generation voltage variable control enables fuel con-


sumption to be decreased by reducing the engine load which is
caused by the power generation of the generator. The battery cur-
rent sensor is installed to the battery cable at the negative terminal.
The sensor measures the charging/discharging current of the bat-
tery. Based on the sensor signal, ECM judges whether or not the
power generation voltage variable control is performed. When per-
forming the power generation voltage variable control, ECM calcu-
lates the target power generation voltage based on the sensor
signal. And ECM sends the calculated value as the power genera-
tion command value to IPDM E/R. For the details of the power gen-
BBIA0582E
eration voltage variable control, refer to CHG-6, "System
Description".
CAUTION:
Never connect the electrical component or the ground wire directly to the battery terminal.The con-
nection causes the malfunction of the power generation voltage variable control, and then battery dis-
charge may occur.
On Board Diagnosis Logic INFOID:0000000004054003

The MIL will not illuminate for this diagnosis.


NOTE:
If DTC P1550 is displayed with DTC P0643, first perform the trouble diagnosis for DTC P0643. Refer to
EC-752.

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
The output voltage of the battery current • Harness or connectors
P1550 Battery current sensor circuit
sensor remains within the specified (The sensor circuit is open or shorted.)
1550 range/performance
range while engine is running. • Battery current sensor

DTC Confirmation Procedure INFOID:0000000004054004

NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 8V at idle.
1. Start engine and wait at least 10 seconds.
2. Check 1st trip DTC.
3. If 1st trip DTC is detected, go to EC-772, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000004054005

1.CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body.

Revision: October 2008 EC-772 2009 Frontier


P1550 BATTERY CURRENT SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
Refer to EC-545, "Ground Inspection".
A

EC

BBIA0539E

OK or NG D
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2.CHECK BATTERY CURRENT SENSOR POWER SUPPLY CIRCUIT E

1. Disconnect battery current sensor harness connector.


2. Turn ignition switch ON.
F

BBIA0582E

I
3. Check voltage between battery current sensor terminal 1 and
ground with CONSULT-III or tester.
J
Voltage: Approximately 5V
OK or NG
OK >> GO TO 4. K
NG >> GO TO 3.

L
PBIB2609E

3.DETECT MALFUNCTIONING PART


M
Check the following.
• Harness connectors E5, F14
• Harness for open or short between battery current sensor and ECM
N
>> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK BATTERY CURRENT SENSOR GROUND CIRCUIT FOR OPEN AND SHORT O
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between battery current sensor terminal 2 and ECM terminal 67.
P
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.

Revision: October 2008 EC-773 2009 Frontier


P1550 BATTERY CURRENT SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]

5.DETECT MALFUNCTIONING PART


Check the following.
• Harness connectors E5, F14
• Harness for open or short between battery current sensor and ECM

>> Repair open circuit or short to ground or short to power in harness or connectors.
6.CHECK BATTERY CURRENT SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between battery current sensor terminal 3 and ECM terminal 71.

Continuity should exist.


2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.
7.DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors E5, F14
• Harness for open or short between battery current sensor and ECM

>> Repair open circuit or short to ground or short to power in harness or connectors.
8.CHECK BATTERY CURRENT SENSOR
Refer to EC-774, "Component Inspection".
OK or NG
OK >> GO TO 9.
NG >> Replace battery negative cable assembly.
9.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".

>> INSPECTION END


Component Inspection INFOID:0000000004054006

BATTERY CURRENT SENSOR


1. Reconnect harness connectors disconnected.
2. Disconnect battery negative cable.
3. Install jumper cable between battery negative terminal and body
ground.
4. Turn ignition switch ON.

BBIA0588E

Revision: October 2008 EC-774 2009 Frontier


P1550 BATTERY CURRENT SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
5. Check voltage between ECM terminal 71 (battery current sensor
signal) and ground. A

Voltage: Approximately 2.5V


6. If NG, replace battery negative cable assembly. EC

PBIB2617E

Revision: October 2008 EC-775 2009 Frontier


P1551, P1552 BATTERY CURRENT SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
P1551, P1552 BATTERY CURRENT SENSOR
Component Description INFOID:0000000004054007

The power generation voltage variable control enables fuel con-


sumption to be decreased by reducing the engine load which is
caused by the power generation of the generator. The battery cur-
rent sensor is installed to the battery cable at the negative terminal.
The sensor measures the charging/discharging current of the bat-
tery. Based on the sensor signal, ECM judges whether or not the
power generation voltage variable control is performed. When per-
forming the power generation voltage variable control, ECM calcu-
lates the target power generation voltage based on the sensor
signal. And ECM sends the calculated value as the power genera-
tion command value to IPDM E/R. For the details of the power gen-
BBIA0582E
eration voltage variable control, refer to CHG-6, "System
Description".
CAUTION:
Never connect the electrical component or the ground wire directly to the battery terminal. The con-
nection causes the malfunction of the power generation voltage variable control, and then the battery
discharge may occur.
On Board Diagnosis Logic INFOID:0000000004054008

The MIL will not illuminate for this diagnosis.


NOTE:
If DTC P1551 or P1552 is displayed with DTC P0643, first perform the trouble diagnosis for DTC P0643.
Refer to EC-752.

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1551 Battery current sensor circuit An excessively low voltage from the sen-
1551 low input sor is sent to ECM. • Harness or connectors
(The sensor circuit is open or shorted.)
P1552 Battery current sensor circuit An excessively high voltage from the • Battery current sensor
1552 high input sensor is sent to ECM.

DTC Confirmation Procedure INFOID:0000000004054009

NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 8V with ignition
switch ON
1. Turn ignition switch ON and wait at least 10 seconds.
2. Check 1st trip DTC.
3. If 1st trip DTC is detected, go to EC-776, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000004054010

1.CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body.

Revision: October 2008 EC-776 2009 Frontier


P1551, P1552 BATTERY CURRENT SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
Refer to EC-545, "Ground Inspection".
A

EC

BBIA0539E

OK or NG D
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2.CHECK BATTERY CURRENT SENSOR POWER SUPPLY CIRCUIT E

1. Disconnect battery current sensor harness connector.


2. Turn ignition switch ON.
F

BBIA0582E

I
3. Check voltage between battery current sensor terminal 1 and
ground with CONSULT-III or tester.
J
Voltage: Approximately 5V
OK or NG
OK >> GO TO 4. K
NG >> GO TO 3.

L
PBIB2609E

3.DETECT MALFUNCTIONING PART


M
Check the following.
• Harness connectors E5, F14
• Harness for open or short between battery current sensor and ECM
N
>> Repair circuit or short to ground or short to power in harness or connectors.
4.CHECK BATTERY CURRENT SENSOR GROUND CIRCUIT FOR OPEN AND SHORT O
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between battery current sensor terminal 2 and ECM terminal 67.
P
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.

Revision: October 2008 EC-777 2009 Frontier


P1551, P1552 BATTERY CURRENT SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]

5.DETECT MALFUNCTIONING PART


Check the following.
• Harness connectors E5, F14
• Harness for open or short between battery current sensor and ECM

>> Repair circuit or short to ground or short to power in harness or connectors.


6.CHECK BATTERY CURRENT SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between battery current sensor terminal 3 and ECM terminal 71.

Continuity should exist.


2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.
7.DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors E5, F14
• Harness for open or short between battery current sensor and ECM

>> Repair circuit or short to ground or short to power in harness or connectors.


8.CHECK BATTERY CURRENT SENSOR
Refer to EC-778, "Component Inspection".
OK or NG
OK >> GO TO 9.
NG >> Replace battery negative cable assembly.
9.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".

>> INSPECTION END


Component Inspection INFOID:0000000004054011

BATTERY CURRENT SENSOR


1. Reconnect harness connectors disconnected.
2. Disconnect battery negative cable.
3. Install jumper cable between battery negative terminal and body
ground.
4. Turn ignition switch ON.

BBIA0588E

Revision: October 2008 EC-778 2009 Frontier


P1551, P1552 BATTERY CURRENT SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
5. Check voltage between ECM terminal 71 (battery current sensor
signal) and ground. A

Voltage: Approximately 2.5V


6. If NG, replace battery negative cable assembly. EC

PBIB2617E

Revision: October 2008 EC-779 2009 Frontier


P1553 BATTERY CURRENT SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
P1553 BATTERY CURRENT SENSOR
Component Description INFOID:0000000004054012

The power generation voltage variable control enables fuel con-


sumption to be decreased by reducing the engine load which is
caused by the power generation of the generator. The battery cur-
rent sensor is installed to the battery cable at the negative terminal.
The sensor measures the charging/discharging current of the bat-
tery. Based on the sensor signal, ECM judges whether or not the
power generation voltage variable control is performed. When per-
forming the power generation voltage variable control, ECM calcu-
lates the target power generation voltage based on the sensor
signal. And ECM sends the calculated value as the power genera-
tion command value to IPDM E/R. For the details of the power gen-
BBIA0582E
eration voltage variable control, refer to CHG-6, "System
Description".
CAUTION:
Never connect the electrical component or the ground wire directly to the battery terminal. The con-
nection causes the malfunction of the power generation voltage variable control, and then the battery
discharge may occur.
On Board Diagnosis Logic INFOID:0000000004054013

The MIL will not illuminate for this diagnosis.


NOTE:
If DTC P1553 is displayed with DTC P0643, first perform the trouble diagnosis for DTC P0643. Refer to
EC-752.

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
The signal voltage transmitted from the • Harness or connectors
P1553 Battery current sensor perfor-
sensor to ECM is higher than the amount (The sensor circuit is open or shorted.)
1553 mance
of the maximum power generation. • Battery current sensor

DTC Confirmation Procedure INFOID:0000000004054014

NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 8V at idle.
1. Start engine and wait at least 10 seconds.
2. Check 1st trip DTC.
3. If 1st trip DTC is detected, go to EC-780, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000004054015

1.CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body.

Revision: October 2008 EC-780 2009 Frontier


P1553 BATTERY CURRENT SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
Refer to EC-545, "Ground Inspection".
A

EC

BBIA0539E

OK or NG D
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2.CHECK BATTERY CURRENT SENSOR POWER SUPPLY CIRCUIT E

1. Disconnect battery current sensor harness connector.


2. Turn ignition switch ON.
F

BBIA0582E

I
3. Check voltage between battery current sensor terminal 1 and
ground with CONSULT-III or tester.
J
Voltage: Approximately 5V
OK or NG
OK >> GO TO 4. K
NG >> GO TO 3.

L
PBIB2609E

3.DETECT MALFUNCTIONING PART


M
Check the following.
• Harness connectors E5, F14
• Harness for open or short between battery current sensor and ECM
N
>> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK BATTERY CURRENT SENSOR GROUND CIRCUIT FOR OPEN AND SHORT O
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between battery current sensor terminal 2 and ECM terminal 67.
P
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.

Revision: October 2008 EC-781 2009 Frontier


P1553 BATTERY CURRENT SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]

5.DETECT MALFUNCTIONING PART


Check the following.
• Harness connectors E5, F14
• Harness for open or short between battery current sensor and ECM

>> Repair open circuit or short to ground or short to power in harness or connectors.
6.CHECK BATTERY CURRENT SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between battery current sensor terminal 3 and ECM terminal 71.

Continuity should exist.


2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.
7.DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors E5, F14
• Harness for open or short between battery current sensor and ECM

>> Repair open circuit or short to ground or short to power in harness or connectors.
8.CHECK BATTERY CURRENT SENSOR
Refer to EC-782, "Component Inspection".
OK or NG
OK >> GO TO 9.
NG >> Replace battery negative cable assembly.
9.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".

>> INSPECTION END


Component Inspection INFOID:0000000004054016

BATTERY CURRENT SENSOR


1. Reconnect harness connectors disconnected.
2. Disconnect battery negative cable.
3. Install jumper cable between battery negative terminal and body
ground.
4. Turn ignition switch ON.

BBIA0588E

Revision: October 2008 EC-782 2009 Frontier


P1553 BATTERY CURRENT SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
5. Check voltage between ECM terminal 71 (battery current sensor
signal) and ground. A

Voltage: Approximately 2.5V


6. If NG, replace battery negative cable assembly. EC

PBIB2617E

Revision: October 2008 EC-783 2009 Frontier


P1554 BATTERY CURRENT SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
P1554 BATTERY CURRENT SENSOR
Component Description INFOID:0000000004054017

The power generation voltage variable control enables fuel con-


sumption to be decreased by reducing the engine load which is
caused by the power generation of the generator. The battery cur-
rent sensor is installed to the battery cable at the negative terminal.
The sensor measures the charging/discharging current of the bat-
tery. Based on the sensor signal, ECM judges whether or not the
power generation voltage variable control is performed. When per-
forming the power generation voltage variable control, ECM calcu-
lates the target power generation voltage based on the sensor
signal. And ECM sends the calculated value as the power genera-
tion command value to IPDM E/R. For the details of the power gen-
BBIA0582E
eration voltage variable control, refer to CHG-6, "System
Description".
CAUTION:
Never connect the electrical component or the ground wire directly to the battery terminal. The con-
nection causes the malfunction of the power generation voltage variable control, and then the battery
discharge may occur.
On Board Diagnosis Logic INFOID:0000000004054018

The MIL will not illuminate for this diagnosis.


NOTE:
If DTC P1554 is displayed with DTC P0643, first perform the trouble diagnosis for DTC P0643. Refer to
EC-752.

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
The output voltage of the battery current • Harness or connectors
P1554 Battery current sensor perfor-
sensor is lower than the specified value (The sensor circuit is open or shorted.)
1554 mance
while the battery voltage is high enough. • Battery current sensor

Overall Function Check INFOID:0000000004054019

Use this procedure to check the overall function of the battery current sensor circuit. During this check, a 1st
trip DTC might not be confirmed.
TESTING CONDITION:
• Before performing the following procedure, confirm that battery voltage is more than 12.8V at idle.
• Before performing the following procedure, confirm that all load switches and A/C switch are turned
OFF.
WITH CONSULT-III
1. Start engine and let it idle.
2. Select “BAT CUR SEN” in “DATA MONITOR” mode with CONSULT-III.
3. Check “BAT CUR SEN” indication for 10 seconds.
“BAT CUR SEN” should be above 2,300mV at least once.
4. If NG, go to EC-785, "Diagnosis Procedure".
WITH GST
1. Start engine and let it idle.

Revision: October 2008 EC-784 2009 Frontier


P1554 BATTERY CURRENT SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
2. Check voltage between ECM terminal 71 (battery current sensor
signal) and ground for 10 seconds. A
The voltage should be above 2.3V at least once.
3. If NG, go to EC-785, "Diagnosis Procedure".
EC

PBIB2616E

D
Diagnosis Procedure INFOID:0000000004054020

1.CHECK GROUND CONNECTIONS E


1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body.
Refer to EC-545, "Ground Inspection".
F

BBIA0539E
I
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
J
2.CHECK BATTERY CURRENT SENSOR POWER SUPPLY CIRCUIT
1. Disconnect battery current sensor harness connector.
2. Turn ignition switch ON. K

BBIA0582E

N
3. Check voltage between battery current sensor terminal 1 and
ground with CONSULT-III or tester.
O
Voltage: Approximately 5V
OK or NG
OK >> GO TO 4. P
NG >> GO TO 3.

PBIB2609E

3.DETECT MALFUNCTIONING PART


Revision: October 2008 EC-785 2009 Frontier
P1554 BATTERY CURRENT SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
Check the following.
• Harness connectors E5, F14
• Harness for open or short between battery current sensor and ECM

>> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK BATTERY CURRENT SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between battery current sensor terminal 2 and ECM terminal 67.

Continuity should exist.


4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
5.DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors E5, F14
• Harness for open or short between battery current sensor and ECM

>> Repair open circuit or short to ground or short to power in harness or connectors.
6.CHECK BATTERY CURRENT SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between battery current sensor terminal 3 and ECM terminal 71.

Continuity should exist.


2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.
7.DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors E5, F14
• Harness for open or short between battery current sensor and ECM

>> Repair open circuit or short to ground or short to power in harness or connectors.
8.CHECK BATTERY CURRENT SENSOR
Refer to EC-786, "Component Inspection".
OK or NG
OK >> GO TO 9.
NG >> Replace battery negative cable assembly.
9.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".

>> INSPECTION END


Component Inspection INFOID:0000000004054021

BATTERY CURRENT SENSOR


1. Reconnect harness connectors disconnected.
2. Disconnect battery negative cable.
Revision: October 2008 EC-786 2009 Frontier
P1554 BATTERY CURRENT SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
3. Install jumper cable between battery negative terminal and body
ground. A
4. Turn ignition switch ON.

EC

BBIA0588E

D
5. Check voltage between ECM terminal 71 (battery current sensor
signal) and ground.
E
Voltage: Approximately 2.5V
6. If NG, replace battery negative cable assembly.
F

G
PBIB2617E

Revision: October 2008 EC-787 2009 Frontier


P1564 ASCD STEERING SWITCH
< COMPONENT DIAGNOSIS > [VQ40DE]
P1564 ASCD STEERING SWITCH
Component Description INFOID:0000000004054022

ASCD steering switch has variant values of electrical resistance for each button. ECM reads voltage variation
of switch, and determines which button is operated.

PBIB2645E

Refer to EC-491, "System Description" for the ASCD function.


On Board Diagnosis Logic INFOID:0000000004054023

This self-diagnosis has the one trip detection logic.


The MIL will not illuminate for this diagnosis.
NOTE:
If DTC P1564 is displayed with DTC P0605, first perform the trouble diagnosis for DTC P0605. Refer to
EC-749.

Trouble Diagnosis
DTC No. DTC Detecting Condition Possible Cause
Name
• An excessively high voltage signal from the ASCD
steering switch is sent to ECM. • Harness or connectors
P1564 • ECM detects that input signal from the ASCD steer- (The switch circuit is open or shorted.)
ASCD steering switch
1564 ing switch is out of the specified range. • ASCD steering switch
• ECM detects that the ASCD steering switch is stuck • ECM
ON.

DTC Confirmation Procedure INFOID:0000000004054024

NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
WITH CONSULT-III
1. Turn ignition switch ON and wait at least 10 seconds.
2. Press MAIN switch for at least 10 seconds, then release it and wait at least 10 seconds.
3. Press CANCEL switch for at least 10 seconds, then release it and wait at least 10 seconds.
4. Press RESUME/ACCELERATE switch for at least 10 seconds, then release it and wait at least 10 sec-
onds.
5. Press SET/COAST switch for at least 10 seconds, then release it and wait at least 10 seconds.
6. Check DTC.
7. If DTC is detected, go to EC-788, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000004054025

1.CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.

Revision: October 2008 EC-788 2009 Frontier


P1564 ASCD STEERING SWITCH
< COMPONENT DIAGNOSIS > [VQ40DE]
2. Loosen and retighten three ground screws on the body. Refer to EC-545, "Ground Inspection".
A

EC

BBIA0539E

OK or NG D
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2.CHECK ASCD STEERING SWITCH CIRCUIT E

With CONSULT-III
1. Turn ignition switch ON.
F
2. Select “MAIN SW”, “CANCEL SW”, “RESUME/ACC SW” and “SET SW” in “DATA MONITOR” mode with
CONSULT-III.
3. Check each item indication under the following conditions.
G
Switch Monitor item Condition Indication
Pressed ON
MAIN switch MAIN SW H
Released OFF
Pressed ON
CANCEL switch CANCEL SW
Released OFF I
RESUME/ACCELER- Pressed ON
RESUME/ACC SW
ATE switch Released OFF
J
Pressed ON
SET/COAST switch SET SW
Released OFF

K
Without CONSULT-III
1. Turn ignition switch ON.
2. Check voltage between ECM terminal 99 and ground with
L
pressing each button.

Switch Condition Voltage [V]


M
Pressed Approx. 0
MAIN switch
Released Approx. 4
Pressed Approx. 1 N
CANCEL switch
Released Approx. 4

RESUME/ACCELERATE Pressed Approx. 3 PBIB0311E


switch
O
Released Approx. 4
Pressed Approx. 2
SET/COAST switch
Released Approx. 4 P
OK or NG
OK >> GO TO 8.
NG >> GO TO 3.
3.CHECK ASCD STEERING SWITCH GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect combination switch harness connector.
Revision: October 2008 EC-789 2009 Frontier
P1564 ASCD STEERING SWITCH
< COMPONENT DIAGNOSIS > [VQ40DE]
3. Disconnect ECM harness connector.
4. Check harness continuity between combination switch terminal 15 and ECM terminal 67. Refer to Wiring
Diagram.

Continuity should exist.


5. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
4.DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors M31, E152
• Harness connectors E5, F14
• Combination switch (spiral cable)
• Harness for open and short between ECM and combination switch

>> Repair open circuit or short to ground or short to power in harness or connectors.
5.CHECK ASCD STEERING SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal 99 and combination switch terminal 14.
Refer to Wiring Diagram.

Continuity should exist.


2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.
6.DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors M31, E152
• Combination switch (spiral cable)
• Harness for open and short between ECM and combination switch

>> Repair open circuit or short to ground or short to power in harness or connectors.
7.CHECK ASCD STEERING SWITCH
Refer to EC-790, "Component Inspection".
OK or NG
OK >> GO TO 8.
NG >> Replace steering switch.
8.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".

>> INSPECTION END


Component Inspection INFOID:0000000004054026

ASCD STEERING SWITCH


1. Disconnect combination switch (spiral cable).

Revision: October 2008 EC-790 2009 Frontier


P1564 ASCD STEERING SWITCH
< COMPONENT DIAGNOSIS > [VQ40DE]
2. Check continuity between combination switch (spiral cable) ter-
minals 14 and 15 with pushing each switch. A

Switch Condition Resistance [Ω]


Pressed Approx. 0 EC
MAIN switch
Released Approx. 4,000
Pressed Approx. 250
CANCEL switch C
Released Approx. 4,000

RESUME/ACCELERATE Pressed Approx. 1,480 JMBIA1066GB


switch Released Approx. 4,000 D
Pressed Approx. 660
SET/COAST switch
Released Approx. 4,000
E

Revision: October 2008 EC-791 2009 Frontier


P1572 ASCD BRAKE SWITCH
< COMPONENT DIAGNOSIS > [VQ40DE]
P1572 ASCD BRAKE SWITCH
Component Description INFOID:0000000004054027

When the brake pedal is depressed, ASCD brake switch is turned


OFF and stop lamp switch is turned ON. ECM detects the state of
the brake pedal by those two types of input (ON/OFF signal).
Refer to EC-491, "System Description" for the ASCD function.

BBIA0560E

On Board Diagnosis Logic INFOID:0000000004054028

This self-diagnosis has the one trip detection logic.


The MIL will not illuminate for this diagnosis.
NOTE:
• If DTC P 1572 is displayed with DTC P0605, first perform the trouble diagnosis for DTC P0605. Refer
to EC-749.
• This self-diagnosis has the one trip detection logic. When malfunction A is detected, DTC is not
stored in ECM memory. And in that case, 1st trip DTC and 1st trip freeze frame data are displayed.
1st trip DTC is erased when ignition switch is turn OFF. And even when malfunction A is detected in
two consecutive trips, DTC is not stored in ECM memory.

Trouble Diagnosis
DTC No. DTC Detecting Condition Possible Cause
Name
When the vehicle speed is above 30km/h (19 • Harness or connectors
MPH), ON signals from the stop lamp switch (The stop lamp switch circuit is shorted.)
A)
and the ASCD brake switch are sent to ECM • Harness or connectors
at the same time. (The ASCD brake switch circuit is shorted.)
• Harness or connector
(The ASCD clutch switch circuit is shorted)
P1572 (M/T models)
ASCD brake switch
1572 • Stop lamp switch
ASCD brake switch signal is not sent to ECM • ASCD brake switch
B) for extremely long time while the vehicle is • ASCD clutch switch
being driven • Incorrect stop lamp switch installation
• Incorrect ASCD brake switch installation
• Incorrect ASCD clutch switch installation
• ECM

DTC Confirmation Procedure INFOID:0000000004054029

CAUTION:
Always drive vehicle at a safe speed.
NOTE:
• The procedure for malfunction B is not described. It takes an extremely long time to complete the procedure
for malfunction B. By performing the procedure for malfunction A, the condition that causes malfunction B
can be detected.
• If DTC Confirmation Procedure has been previously conducted, always perform the following before con-
ducting the next step.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Steps 4 and 5 may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a
road test is expected to be easier, it is unnecessary to lift the vehicle.

Revision: October 2008 EC-792 2009 Frontier


P1572 ASCD BRAKE SWITCH
< COMPONENT DIAGNOSIS > [VQ40DE]
WITH CONSULT-III
1. Start engine (VDC switch OFF). A
2. Select “DATA MONITOR” mode with CONSULT-III.
3. Press MAIN switch and make sure that CRUISE indicator illuminates.
EC
4. Drive the vehicle for at least 5 consecutive seconds under the following condition.

VHCL SPEED SE More than 30 km/h (19 MPH) C


Selector lever Suitable position
5. Check 1st trip DTC.
If DTC is detected, go to EC-793, "Diagnosis Procedure". D
If DTC is not detected, go to the following step.
6. Drive the vehicle for at least 5 consecutive seconds under the following condition.
E
VHCL SPEED SE More than 30 km/h (19 MPH)
Selector lever Suitable position
F
Depress the brake pedal for more than
Driving location five seconds so as not to come off from
the above-mentioned vehicle speed.
7. Check 1st trip DTC. G
8. If DTC is detected, go to EC-793, "Diagnosis Procedure".
WITH GST H
Follow the procedure “WITH CONSULT-III” above.
Diagnosis Procedure INFOID:0000000004054030
I
A/T MODELS
1.CHECK OVERALL FUNCTION-I J
With CONSULT-III
1. Turn ignition switch ON.
2. Select “BRAKE SW1” in “DATA MONITOR” mode with CONSULT-III. K
3. Check “BRAKE SW1” indication under the following conditions.

CONDITION INDICATION L
Brake pedal: Slightly depressed OFF
Brake pedal: Fully released ON
M
Without CONSULT-III
1. Turn ignition switch ON.
2. Check voltage between ECM terminal 108 and ground under the
following conditions. N

CONDITION VOLTAGE
O
Brake pedal: Slightly depressed Approximately 0V
Brake pedal: Fully released Battery voltage
OK or NG P
OK >> GO TO 2.
NG >> GO TO 3.
MBIB0061E

2.CHECK OVERALL FUNCTION-II


With CONSULT-III
Check “BRAKE SW2” indication in “DATA MONITOR” mode.

Revision: October 2008 EC-793 2009 Frontier


P1572 ASCD BRAKE SWITCH
< COMPONENT DIAGNOSIS > [VQ40DE]

CONDITION INDICATION
Brake pedal: Fully released OFF
Brake pedal: Slightly depressed ON

Without CONSULT-III
Check voltage between ECM terminal 101 and ground under the following conditions.

CONDITION VOLTAGE
Brake pedal: Fully released Approximately 0V
Brake pedal: Slightly depressed Battery voltage
OK or NG
OK >> GO TO 11.
NG >> GO TO 7.

MBIB0060E

3.CHECK ASCD BRAKE SWITCH POWER SUPPLY CIRCUIT


1. Turn ignition switch OFF.
2. Disconnect ASCD brake switch (1) harness connector.
- Stop lamp switch (2)
3. Turn ignition switch ON.

MBIB1214E

4. Check voltage between ASCD brake switch terminal 1 and


ground with CONSULT-III or tester.

Voltage: Battery voltage


OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

PBIB0857E

4.DETECT MALFUNCTIONING PART


Check the following.
• Fuse block (J/B) connector F160
• 10A fuse
• Harness for open or short between ASCD brake switch and fuse

>> Repair open circuit or short to ground in harness or connectors.


5.CHECK ASCD BRAKE SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 108 and ASCD brake switch terminal 2.
Refer to Wiring Diagram.

Revision: October 2008 EC-794 2009 Frontier


P1572 ASCD BRAKE SWITCH
< COMPONENT DIAGNOSIS > [VQ40DE]

Continuity should exist. A


4. Also check harness for short to ground and short to power.
OK or NG
EC
OK >> GO TO 6.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
6.CHECK ASCD BRAKE SWITCH C
Refer to EC-799, "Component Inspection".
OK or NG
OK >> GO TO 11. D
NG >> Replace ASCD brake switch.
7.CHECK STOP LAMP SWITCH POWER SUPPLY CIRCUIT
E
1. Turn ignition switch OFF.
2. Disconnect stop lamp switch (2) harness connector.
- ASCD brake switch (1)
F

MBIB1214E

I
3. Check voltage between stop lamp switch terminal 1 and ground
with CONSULT-III or tester.

Voltage: Battery voltage J

OK or NG
OK >> GO TO 9. K
NG >> GO TO 8.

L
PBIB1184E

8.DETECT MALFUNCTIONING PART


Check the following. M
• Fuse block (J/B) connector F160
• 10 A fuse (No.20)
• Harness for open or short between stop lamp switch and battery N

>> Repair open circuit or short to ground or short to power in harness or connectors.
9.CHECK STOP LAMP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT O

1. Disconnect ECM harness connector.


2. Check harness continuity between ECM terminal 101 and stop lamp switch terminal 2.
Refer to Wiring Diagram. P

Continuity should exist.


3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 10.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
Revision: October 2008 EC-795 2009 Frontier
P1572 ASCD BRAKE SWITCH
< COMPONENT DIAGNOSIS > [VQ40DE]

10.CHECK STOP LAMP SWITCH


Refer to EC-799, "Component Inspection".
OK or NG
OK >> GO TO 11.
NG >> Replace stop lamp switch.
11.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".

>> INSPECTION END


M/T MODELS
1.CHECK OVERALL FUNCTION-I
With CONSULT-III
1. Turn ignition switch ON.
2. Select “BRAKE SW1” in “DATA MONITOR” mode with CONSULT-III.
3. Check “BRAKE SW1” indication under the following conditions.

CONDITION INDICATION
Clutch pedal and/or brake pedal: Slightly depressed OFF
Clutch pedal and brake pedal: Fully released ON

Without CONSULT-III
1. Turn ignition switch ON.
2. Check voltage between ECM terminal 108 and ground under the
following conditions.

CONDITION VOLTAGE
Clutch pedal and/or brake pedal: Slightly depressed Approximately 0V
Clutch pedal and brake pedal: Fully released Battery voltage

MBIB0061E

OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
2.CHECK OVERALL FUNCTION-II
With CONSULT-III
Check “BRAKE SW2” indication in “DATA MONITOR” mode.

CONDITION INDICATION
Brake pedal: Fully released OFF
Brake pedal: Slightly depressed ON

Without CONSULT-III
Check voltage between ECM terminal 101 and ground under the following conditions.

Revision: October 2008 EC-796 2009 Frontier


P1572 ASCD BRAKE SWITCH
< COMPONENT DIAGNOSIS > [VQ40DE]

CONDITION VOLTAGE A
Brake pedal: Fully released Approximately 0V
Brake pedal: Slightly depressed Battery voltage
EC
OK or NG
OK >> GO TO 14.
NG >> GO TO 10. C

MBIB0060E

3.CHECK ASCD CLUTCH SWITCH POWER SUPPLY CIRCUIT D

1. Turn ignition switch OFF.


2. Disconnect ASCD clutch switch harness connector.
E
3. Turn ignition switch ON.

BBIA0624E
H

4. Check voltage between ASCD clutch switch terminal 1 and


ground under the following conditions with CONSULT-III or
I
tester.

CONDITION VOLTAGE
J
Brake pedal: Slightly depressed Approximately 0V
Brake pedal: Fully released Battery voltage
OK or NG K
OK >> GO TO 8.
PBIB0799E
NG >> GO TO 4.
L
4.CHECK ASCD BRAKE SWITCH POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ASCD brake switch harness connector. M
3. Turn ignition switch ON.

BBIA0560E
P

Revision: October 2008 EC-797 2009 Frontier


P1572 ASCD BRAKE SWITCH
< COMPONENT DIAGNOSIS > [VQ40DE]
4. Check voltage between ASCD brake switch terminal 1 and
ground with CONSULT-III or tester.

Voltage: Battery voltage


OK or NG
OK >> GO TO 6.
NG >> GO TO 5.

PBIB0857E

5.DETECT MALFUNCTIONING PART


Check the following.
• Fuse block (J/B) connector F160
• 10 A fuse (No.12)
• Harness for open or short between ASCD brake switch and fuse

>> Repair open circuit or short to ground in harness or connectors.


6.CHECK ASCD BRAKE SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Check harness continuity between ASCD brake switch terminal 2 and ASCD clutch switch terminal 1.
Refer to Wiring Diagram.

Continuity should exist.


3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
7.CHECK ASCD BRAKE SWITCH
Refer to EC-799, "Component Inspection".
OK or NG
OK >> GO TO 14.
NG >> Replace ASCD brake switch.
8.CHECK ASCD BRAKE SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 108 and ASCD clutch switch terminal 2.
Refer to Wiring Diagram.

Continuity should exist.


4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 9.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
9.CHECK ASCD CLUTCH SWITCH
Refer to EC-799, "Component Inspection".
OK or NG
OK >> GO TO 14.
NG >> Replace ASCD clutch switch.
10.CHECK STOP LAMP SWITCH POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.

Revision: October 2008 EC-798 2009 Frontier


P1572 ASCD BRAKE SWITCH
< COMPONENT DIAGNOSIS > [VQ40DE]
2. Disconnect stop lamp switch harness connector.
A

EC

BBIA0560E

D
3. Check voltage between stop lamp switch terminal 2 and ground
with CONSULT-III or tester.
E
Voltage: Battery voltage
OK or NG
OK >> GO TO 12. F
NG >> GO TO 11.

G
MBIB1407E

11.DETECT MALFUNCTIONING PART H


Check the following.
• Fuse block (J/B) connector F160
• 10 A fuse (No.20)
I
• Harness for open or short between stop lamp switch and battery

>> Repair open circuit or short to ground or short to power in harness or connectors. J
12.CHECK STOP LAMP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 101 and stop lamp switch terminal 2. K
Refer to Wiring Diagram.

Continuity should exist. L


3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 13. M
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
13.CHECK STOP LAMP SWITCH N
Refer to EC-799, "Component Inspection".
OK or NG
OK >> GO TO 14. O
NG >> Replace stop lamp switch.
14.CHECK INTERMITTENT INCIDENT
P
Refer to GI-49, "Intermittent Incident".

>> INSPECTION END


Component Inspection INFOID:0000000004054031

ASCD BRAKE SWITCH

Revision: October 2008 EC-799 2009 Frontier


P1572 ASCD BRAKE SWITCH
< COMPONENT DIAGNOSIS > [VQ40DE]
1. Turn ignition switch OFF.
2. Disconnect ASCD brake switch harness connector.
3. Check harness continuity between ASCD brake switch terminals
1 and 2 under the following conditions.

Condition Continuity
When brake pedal: Fully released. Should exist.
When brake pedal: Slightly depressed. Should not exist.
If NG, adjust ASCD brake switch installation, refer to BR-18,
"Inspection and Adjustment", and perform step 3 again.

SEC023D

ASCD CLUTCH SWITCH


1. Turn ignition switch OFF.
2. Disconnect ASCD clutch switch harness connector.
3. Check harness continuity between ASCD clutch switch termi-
nals 1 and 2 under the following conditions.

Condition Continuity
Clutch pedal: Fully released Should exist
Clutch pedal: Slightly depressed Should not exist
If NG, adjust ASCD clutch switch installation, refer to CL-7, "On-
Vehicle Inspection and Adjustment", and perform step 3 again.

SEC024D

STOP LAMP SWITCH


1. Turn ignition switch OFF.
2. Disconnect stop lamp switch harness connector.
3. Check harness continuity between stop lamp switch terminals 1
and 2 under the following conditions.

Condition Continuity
When brake pedal: Fully released. Should not exist.
When brake pedal: Slightly depressed. Should exist.
If NG, adjust stop lamp switch installation, refer to BR-18,
"Inspection and Adjustment", and perform step 3 again.

PBIB1185E

Revision: October 2008 EC-800 2009 Frontier


P1574 ASCD VEHICLE SPEED SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
P1574 ASCD VEHICLE SPEED SENSOR
A
Component Description INFOID:0000000004054032

The ECM receives two vehicle speed sensor signals via CAN communication line. One is sent from combina- EC
tion meter, and the other is from TCM (Transmission control module). The ECM uses these signals for ASCD
control. Refer to EC-491, "System Description" for ASCD functions.
On Board Diagnosis Logic INFOID:0000000004054033 C

This self-diagnosis has the one trip detection logic.


The MIL will not illuminate for this diagnosis.
NOTE: D
• If DTC P1574 is displayed with DTC UXXXX, first perform the trouble diagnosis for DTC UXXXX.
• If DTC P1574 is displayed with DTC P0607, first perform the trouble diagnosis for DTC P0607. Refer
to EC-751, "On Board Diagnosis Logic". E
• If DTC P1574 is displayed with DTC P0500, first perform the trouble diagnosis for DTC P0500. Refer
to EC-738, "Description".
• If DTC P1574 is displayed with DTC P0605, first perform the trouble diagnosis for DTC P0605. Refer
F
to EC-749, "Component Description".

Trouble Diagnosis
DTC No. DTC Detecting Condition Possible Cause
Name G
• Harness or connectors
(The CAN communication line is open or
shorted.) H
P1574 ASCD vehicle speed The difference between the two vehicle speed • Combination meter
1574 sensor signals is out of the specified range. • ABS actuator and electric unit (control unit)
• Wheel sensor
• TCM (A/T models) I
• ECM

DTC Confirmation Procedure INFOID:0000000004054034


J
CAUTION:
Always drive vehicle at a safe speed.
NOTE: K
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON. L
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Step 3 may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a road test M
is expected to be easier, it is unnecessary to lift the vehicle.
1. Start engine.
2. Drive the vehicle at more than 40 km/h (25 MPH). N
3. Check DTC.
4. If DTC is detected, go to EC-801, "Diagnosis Procedure".
O
Diagnosis Procedure INFOID:0000000004054035

1.CHECK DTC WITH TCM P


Check DTC with TCM. Refer to TM-148, "OBD-II Diagnostic Trouble Code (DTC)".
OK or NG
OK >> GO TO 2.
NG >> Perform trouble shooting relevant to DTC indicated.
2.CHECK DTC WITH “ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)”
Refer to BRC-9, "Work Flow" or BRC-155, "Work Flow".

Revision: October 2008 EC-801 2009 Frontier


P1574 ASCD VEHICLE SPEED SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
OK or NG
OK >> GO TO 3.
NG >> Repair or replace.
3.CHECK COMBINATION METER FUNCTION
Refer to MWI-3, "Work Flow".

>> INSPECTION END

Revision: October 2008 EC-802 2009 Frontier


P1715 INPUT SPEED SENSOR (TURBINE REVOLUTION SENSOR)
< COMPONENT DIAGNOSIS > [VQ40DE]
P1715 INPUT SPEED SENSOR (TURBINE REVOLUTION SENSOR)
A
Description INFOID:0000000004054036

ECM receives turbine revolution sensor signal from TCM through CAN communication line. ECM uses this EC
signal for engine control.
On Board Diagnosis Logic INFOID:0000000004054037

C
NOTE:
• If DTC P1715 is displayed with DTC UXXXX first perform the trouble diagnosis for DTC UXXXX.
• If DTC P1715 is displayed with DTC P0607, first perform the trouble diagnosis for DTC P0607. Refer
to EC-751, "On Board Diagnosis Logic". D
• If DTC P1715 is displayed with DTC P0335, first perform the trouble diagnosis for DTC P0335. Refer
to EC-663, "Component Description".
• If DTC P1715 is displayed with DTC P0340, P0345 first perform the trouble diagnosis for DTC P0340, E
P0345. Refer to EC-667, "Component Description".
• If DTC P1715 is displayed with DTC P0605, first perform the trouble diagnosis for DTC P0605. Refer
to EC-749, "Component Description".
F
The MIL will not illuminates for this diagnosis.

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
G
• Harness or connectors
(The CAN communication line is open or short-
Input speed sensor Turbine revolution sensor signal is differ-
ed)
P1715 (Turbine revolution sen- ent from the theoretical value calculated H
• Harness or connectors
1715 sor) by ECM from revolution sensor signal and
(Turbine revolution sensor circuit is open or
(TCM output) engine rpm signal.
shorted)
• TCM
I
Diagnosis Procedure INFOID:0000000004054038

1.CHECK DTC WITH TCM J


Check DTC with TCM. Refer to TM-148, "OBD-II Diagnostic Trouble Code (DTC)".
OK or NG
K
OK >> GO TO 2.
NG >> Perform trouble shooting relevant to DTC indicated.
2.REPLACE TCM L
Replace TCM.

>> INSPECTION END M

Revision: October 2008 EC-803 2009 Frontier


P1800 VIAS CONTROL SOLENOID VALVE 1
< COMPONENT DIAGNOSIS > [VQ40DE]
P1800 VIAS CONTROL SOLENOID VALVE 1
Component Description INFOID:0000000004054039

The VIAS control solenoid valve cuts the intake manifold vacuum
signal for power valve control. It responds to ON/OFF signals from
the ECM. When the solenoid is off, the vacuum signal from the
intake manifold is cut. When the ECM sends an ON signal the coil
pulls the plunger downward and sends the vacuum signal to the
power valve actuator.

BBIA0569E

On Board Diagnosis Logic INFOID:0000000004054040

The MIL will not illuminate for this self-diagnosis.

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
P1800 VIAS control solenoid valve cir- An excessively low or high voltage signal (The solenoid valve circuit is open or
1800 cuit is sent to ECM through the valve shorted.)
• VIAS control solenoid valve

DTC Confirmation Procedure INFOID:0000000004054041

NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is between 11V at idle.
1. Start engine and let it idle for at least 5 seconds.
2. Check 1st trip DTC.
3. If 1st trip DTC is detected, go to EC-804, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000004054042

1.CHECK VIAS CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT


1. Turn ignition switch OFF.
2. Disconnect VIAS control solenoid valve harness connector.
3. Turn ignition switch ON.

BBIA0569E

Revision: October 2008 EC-804 2009 Frontier


P1800 VIAS CONTROL SOLENOID VALVE 1
< COMPONENT DIAGNOSIS > [VQ40DE]
4. Check voltage between terminal 1 and ground with CONSULT-
III or tester. A

Voltage: Battery voltage


OK or NG EC
OK >> GO TO 3.
NG >> GO TO 2.
C

PBIB0173E

2.DETECT MALFUNCTIONING PART D

Check the following.


• Harness connectors E2, F32
E
• Harness for open or short between VIAS control solenoid valve and IPDM E/R
• Harness for open or short between VIAS control solenoid valve and ECM

F
>> Repair harness or connectors.
3.CHECK VIAS CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. G
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 29 and VIAS control solenoid valve terminal 2.
Refer to Wiring Diagram. H

Continuity should exist.


4. Also check harness for short to ground and short to power. I
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors. J
4.CHECK VIAS CONTROL SOLENOID VALVE
Refer to EC-805, "Component Inspection".
K
OK or NG
OK >> GO TO 5.
NG >> Replace VIAS control solenoid valve. L
5.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".
M
>> INSPECTION END
Component Inspection INFOID:0000000004054043 N

VIAS CONTROL SOLENOID VALVE


With CONSULT-III O

1. Reconnect harness connectors disconnected.


2. Turn ignition switch ON.
P
3. Perform “VIAS SOL VALVE” in “ACTIVE TEST” mode.

Revision: October 2008 EC-805 2009 Frontier


P1800 VIAS CONTROL SOLENOID VALVE 1
< COMPONENT DIAGNOSIS > [VQ40DE]
4. Check air passage continuity and operation delay time under the
following conditions.

Condition Air passage continuity Air passage continuity


VIAS SOL VALVE between (A) and (B) between (A) and (C)
ON Yes No
OFF No Yes
Operation takes less than 1 second.

JMBIA0180ZZ

With GST
Check air passage continuity and operation delay time under the fol-
lowing conditions.

Air passage continuity Air passage continuity


Condition
between (A) and (B) between (A) and (C)
12V direct current supply
Yes No
between terminals 1 and 2
No supply No Yes
Operation takes less than 1 second.
PBIB2532E

Revision: October 2008 EC-806 2009 Frontier


P1805 BRAKE SWITCH
< COMPONENT DIAGNOSIS > [VQ40DE]
P1805 BRAKE SWITCH
A
Description INFOID:0000000004054044

Brake switch signal is applied to the ECM through the stop lamp switch when the brake pedal is depressed. EC
This signal is used mainly to decrease the engine speed when the vehicle is being driven.
On Board Diagnosis Logic INFOID:0000000004054045

C
The MIL will not illuminate for this diagnosis.

DTC No. Trouble diagnosis name DTC detecting condition Possible cause D
• Harness or connectors
A brake switch signal is not sent to ECM for ex-
P1805 (Stop lamp switch circuit is open or short-
Brake switch tremely long time while the vehicle is being driv-
1805 ed.)
en. E
• Stop lamp switch

FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode. F

Engine operating condition in fail-safe mode


ECM controls the electric throttle control actuator by regulating the throttle opening to a small range. G
Therefore, acceleration will be poor.
Vehicle condition Driving condition
When engine is idling Normal H
When accelerating Poor acceleration

DTC Confirmation Procedure INFOID:0000000004054046 I

NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test. J
1. Turn ignition switch ON.
2. Fully depress the brake pedal for at least 5 seconds.
K
3. Erase the DTC with CONSULT-III.
4. Check 1st trip DTC.
5. If 1st trip DTC is detected, go to EC-807, "Diagnosis Procedure". L
Diagnosis Procedure INFOID:0000000004054047

1.CHECK STOP LAMP SWITCH CIRCUIT M


1. Turn ignition switch OFF.
2. Check the stop lamp when depressing and releasing the brake pedal.
N
Brake pedal Stop lamp
Fully released Not illuminated
O
Slightly depressed Illuminated
OK or NG
OK >> GO TO 4. P
NG >> GO TO 2.
2.CHECK STOP LAMP SWITCH POWER SUPPLY CIRCUIT

Revision: October 2008 EC-807 2009 Frontier


P1805 BRAKE SWITCH
< COMPONENT DIAGNOSIS > [VQ40DE]
1. Disconnect stop lamp switch harness connector.

BBIA0560E

2. Check voltage between stop lamp switch terminal 1 and ground


with CONSULT-III or tester.

Voltage: Battery voltage


OK or NG
OK >> GO TO 4.
NG >> GO TO 3.

PBIB1184E

3.DETECT MALFUNCTIONING PART


Check the following.
• 10 A fuse (No.20)
• Fuse block (J/B) connector E160
• Harness for open and short between stop lamp switch and battery

>> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK STOP LAMP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Disconnect stop lamp switch harness connector.
3. Check harness continuity between ECM terminal 101 and stop
lamp switch terminal 2.
Refer to Wiring Diagram.

Continuity should exist.


4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power BBIA0560E
in harness or connectors.
5.CHECK STOP LAMP SWITCH
Refer to EC-809, "Component Inspection".
OK or NG
OK >> GO TO 6.
NG >> Replace stop lamp switch.
6.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".

>> INSPECTION END

Revision: October 2008 EC-808 2009 Frontier


P1805 BRAKE SWITCH
< COMPONENT DIAGNOSIS > [VQ40DE]
Component Inspection INFOID:0000000004054048

A
STOP LAMP SWITCH
1. Disconnect stop lamp switch harness connector.
EC

BBIA0560E
E
2. Check continuity between stop lamp switch terminals 1 and 2 under the following conditions.

H
PBIB2285E

Conditions Continuity I
Brake pedal: Fully released Should not exist.
Brake pedal: Slightly depressed Should exist.
J
3. If NG, adjust stop lamp switch installation, refer to BR-18, "Inspection and Adjustment", and perform step
2 again.
K

Revision: October 2008 EC-809 2009 Frontier


P2100, P2103 THROTTLE CONTROL MOTOR RELAY
< COMPONENT DIAGNOSIS > [VQ40DE]
P2100, P2103 THROTTLE CONTROL MOTOR RELAY
Component Description INFOID:0000000004054049

Power supply for the throttle control motor is provided to the ECM via throttle control motor relay. The throttle
control motor relay is controlled ON/OFF by the ECM. When the ignition switch is turned ON, the ECM sends
an ON signal to throttle control motor relay and battery voltage is provided to the ECM. When the ignition
switch is turned OFF, the ECM sends an OFF signal to throttle control motor relay and battery voltage is not
provided to the ECM.
On Board Diagnosis Logic INFOID:0000000004054050

These self-diagnoses have the one trip detection logic.

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors
P2100 Throttle control motor ECM detects that the voltage of power source (Throttle control motor relay circuit is
2100 relay circuit open for throttle control motor is excessively low. open)
• Throttle control motor relay
• Harness or connectors
P2103 Throttle control motor ECM detects that the throttle control motor relay (Throttle control motor relay circuit is
2103 relay circuit short is stuck ON. shorted)
• Throttle control motor relay

FAIL-SAFE MODE
When the malfunction is detected, ECM enters fail-safe mode and the MlL illuminates.

Engine operating condition in fail-safe mode


ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5 degrees) by the return
spring.

DTC Confirmation Procedure INFOID:0000000004054051

NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
PROCEDURE FOR DTC P2100
1. Turn ignition switch ON and wait at least 2 seconds.
2. Start engine and let it idle for 5 seconds.
3. Check 1st trip DTC.
4. If DTC is detected, go to EC-810, "Diagnosis Procedure".
PROCEDURE FOR DTC P2103
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 8V.
1. Turn ignition switch ON and wait at least 1 second.
2. Check DTC.
3. If DTC is detected, go to EC-810, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000004054052

1.CHECK THROTTLE CONTROL MOTOR RELAY POWER SUPPLY CIRCUIT-I


1. Turn ignition switch OFF.

Revision: October 2008 EC-810 2009 Frontier


P2100, P2103 THROTTLE CONTROL MOTOR RELAY
< COMPONENT DIAGNOSIS > [VQ40DE]
2. Check voltage between ECM terminal 104 and ground with
CONSULT-III or tester. A

Voltage: Battery voltage


OK or NG EC
OK >> GO TO 4.
NG >> GO TO 2.
C

PBIB1171E

2.CHECK THROTTLE CONTROL MOTOR RELAY POWER SUPPLY CIRCUIT-II D

1. Disconnect ECM harness connector.


2. Disconnect IPDM E/R harness connector E122.
E
3. Check continuity between ECM terminal 104 and IPDM E/R terminal 47.
Refer to Wiring Diagram.

Continuity should exist. F


4. Also check harness for short to ground and short to power.
OK or NG
G
OK >> GO TO 3.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
3.CHECK FUSE H
1. Disconnect 20A fuse (No.52).
2. Check if 20 A fuse is blown.
OK or NG I
OK >> GO TO 7.
NG >> Replace 20A fuse.
4.CHECK THROTTLE CONTROL MOTOR RELAY INPUT SIGNAL CIRCUIT-I J

1. Check voltage between ECM terminal 3 and ground under the


following conditions with CONSULT-III or tester.
K

Ignition switch Voltage


OFF Approximately 0V L
Battery voltage
ON
(11 - 14V)
OK or NG M
OK >> GO TO 7.
NG >> GO TO 5. MBIB0028E

5.CHECK THROTTLE CONTROL MOTOR RELAY INPUT SIGNAL CIRCUIT-II N

1. Turn ignition switch OFF.


2. Disconnect ECM harness connector.
3. Disconnect IPDM E/R harness connector E119. O
4. Check continuity between ECM terminal 3 and IPDM E/R terminal 6.
Refer to Wiring Diagram.
P
Continuity should exist.
5. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.

Revision: October 2008 EC-811 2009 Frontier


P2100, P2103 THROTTLE CONTROL MOTOR RELAY
< COMPONENT DIAGNOSIS > [VQ40DE]

6.DETECT MALFUNCTIONING PART


Check the following.
• Harness connectors E2, F32
• Harness for open or short between ECM and IPDM E/R

>> Repair open circuit or short to ground or short to power in harness or connectors.
7.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".
OK or NG
OK >> Replace IPDM E/R. Refer to PCS-34, "Removal and Installation of IPDM E/R".
NG >> Repair or replace harness or connectors.

Revision: October 2008 EC-812 2009 Frontier


P2101 ELECTRIC THROTTLE CONTROL FUNCTION
< COMPONENT DIAGNOSIS > [VQ40DE]
P2101 ELECTRIC THROTTLE CONTROL FUNCTION
A
Description INFOID:0000000004054053

NOTE: EC
If DTC P2101 is displayed with DTC P2100 or P2119, first perform the trouble diagnosis for DTC P2100
or P2119. Refer to EC-810or EC-819.
Electric throttle control actuator consists of throttle control motor, throttle position sensor, etc.
The throttle control motor is operated by the ECM and it opens and closes the throttle valve. C
The current opening angle of the throttle valve is detected by the throttle position sensor.The throttle position
sensor provides feedback to the ECM, when opens/closes the throttle valve in response to driving conditions
via the throttle control motor. D
On Board Diagnosis Logic INFOID:0000000004054054

This self-diagnosis has the one trip detection logic. E

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors F
P2101 Electric throttle control Electric throttle control function does not oper- (Throttle control motor circuit is open or
2101 performance ate properly. shorted)
• Electric throttle control actuator
G
FAIL-SAFE MODE
When the malfunction is detected, ECM enters fail-safe mode and the MIL illuminates.
H
Engine operating condition in fail-safe mode
ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5 degrees) by the return
spring. I

DTC Confirmation Procedure INFOID:0000000004054055

NOTE: J
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition switch OFF and wait at least 10 seconds. K
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
L
Before performing the following procedure, confirm that battery voltage is more than 11V when the
engine is running.
1. Turn ignition switch ON and wait at least 2 seconds.
M
2. Start engine and let it idle for 5 seconds.
3. Check DTC.
4. If DTC is detected, go to EC-813, "Diagnosis Procedure". N
Diagnosis Procedure INFOID:0000000004054056

1.CHECK GROUND CONNECTIONS O


1. Turn ignition switch OFF

Revision: October 2008 EC-813 2009 Frontier


P2101 ELECTRIC THROTTLE CONTROL FUNCTION
< COMPONENT DIAGNOSIS > [VQ40DE]
2. Loosen and retighten three ground screws on the body. Refer to EC-545, "Ground Inspection".

BBIA0539E

OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2.CHECK THROTTLE CONTROL MOTOR RELAY INPUT SIGNAL CIRCUIT-I
Check voltage between ECM terminal 3 and ground under the fol-
lowing conditions with CONSULT-III or tester.

Ignition switch Voltage


OFF Approximately 0V
Battery voltage
ON
(11 - 14V)
OK or NG
OK >> GO TO 9.
NG >> GO TO 3. MBIB0028E

3.CHECK THROTTLE CONTROL MOTOR RELAY POWER SUPPLY CIRCUIT-I


1. Turn ignition switch OFF.
2. Check voltage between ECM terminal 104 and ground with
CONSULT-III or tester.

Voltage: Battery voltage


OK or NG
OK >> GO TO 6.
NG >> GO TO 4.

PBIB1171E

4.CHECK THROTTLE CONTROL MOTOR RELAY POWER SUPPLY CIRCUIT-II


1. Disconnect ECM harness connector.
2. Disconnect IPDM E/R harness connector E122.
3. Check continuity between ECM terminal 104 and IPDM E/R terminal 47.
Refer to Wiring Diagram.

Continuity should exist.


4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
5.CHECK FUSE
1. Disconnect 20 A fuse (No.52).
2. Check 20 A fuse for blown.
OK or NG

Revision: October 2008 EC-814 2009 Frontier


P2101 ELECTRIC THROTTLE CONTROL FUNCTION
< COMPONENT DIAGNOSIS > [VQ40DE]
OK >> GO TO 8.
NG >> Replace 20A fuse. A
6.CHECK THROTTLE CONTROL MOTOR RELAY INPUT SIGNAL CIRCUIT-II
1. Turn ignition switch OFF.
EC
2. Disconnect ECM harness connector.
3. Disconnect IPDM E/R harness connector E119.
4. Check continuity between ECM terminal 3 and IPDM E/R terminal 6.
Refer to Wiring Diagram. C

Continuity should exist.


5. Also check harness for short to ground and short to power. D
OK or NG
OK >> GO TO 8.
NG >> GO TO 7. E
7.DETECT MALFUNCTIONING PART
Check the following. F
• Harness connectors E2, F32
• Harness for open or short between ECM and IPDM E/R
G
>> Repair open circuit or short to ground or short to power in harness or connectors.
8.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident". H
OK or NG
OK >> Replace IPDM E/R. Refer to PCS-34, "Removal and Installation of IPDM E/R".
I
NG >> Repair or replace harness or connectors.
9.CHECK THROTTLE CONTROL MOTOR OUTPUT SIGNAL CIRCUIT FOR OPEN OR SHORT
1. Turn ignition switch OFF. J
2. Disconnect electric throttle control actuator harness connector.
3. Disconnect ECM harness connector.
4. Check harness continuity between the following terminals.
K
Refer to Wiring Diagram.

Electric throttle control


ECM terminal Continuity L
actuator terminal
5 Should not exist
5
4 Should exist M
5 Should exist BBIA0543E
6
4 Should not exist
5. Also check harness for short to ground and short to power. N
OK or NG
OK >> GO TO 10.
O
NG >> Repair or replace.
10.CHECK ELECTRIC THROTTLE CONTROL ACTUATOR VISUALLY
1. Remove the intake air duct. P

Revision: October 2008 EC-815 2009 Frontier


P2101 ELECTRIC THROTTLE CONTROL FUNCTION
< COMPONENT DIAGNOSIS > [VQ40DE]
2. Check if foreign matter is caught between the throttle valve and
the housing.
OK or NG
OK >> GO TO 11.
NG >> Remove the foreign matter and clean the electric throttle
control actuator inside.

BBIA0554E

11.CHECK THROTTLE CONTROL MOTOR


Refer to EC-816, "Component Inspection".
OK or NG
OK >> GO TO 12.
NG >> GO TO 13.
12.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".
OK or NG
OK >> GO TO 13.
NG >> Repair or replace harness or connectors.
13.REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR
1. Replace the electric throttle control actuator.
2. Perform EC-475, "Throttle Valve Closed Position Learning".
3. Perform EC-475, "Idle Air Volume Learning".

>> INSPECTION END


Component Inspection INFOID:0000000004054057

THROTTLE CONTROL MOTOR


1. Disconnect electric throttle control actuator harness connector.
2. Check resistance between terminals 5 and 6.

Resistance: Approximately 1 - 15 Ω [at 25 °C (77°F)]


3. If NG, replace electric throttle control actuator and go to next
step.
4. Perform EC-475, "Throttle Valve Closed Position Learning".
5. Perform EC-475, "Idle Air Volume Learning".

PBIB2606E

Revision: October 2008 EC-816 2009 Frontier


P2118 THROTTLE CONTROL MOTOR
< COMPONENT DIAGNOSIS > [VQ40DE]
P2118 THROTTLE CONTROL MOTOR
A
Component Description INFOID:0000000004054058

The throttle control motor is operated by the ECM and it opens and closes the throttle valve. EC
The current opening angle of the throttle valve is detected by the throttle position sensor.The throttle position
sensor provides feedback to the ECM, when opens/closes the throttle valve in response to driving conditions
via the throttle control motor.
C
On Board Diagnosis Logic INFOID:0000000004054059

This self-diagnosis has the one trip detection logic.


D

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connectors E
P2118 Throttle control motor ECM detects short in both circuits between (Throttle control motor circuit is shorted.)
2118 circuit short ECM and throttle control motor. • Electric throttle control actuator
(Throttle control motor)
F
FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MIL illuminates.
G
Engine operating condition in fail-safe mode
ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5 degrees) by the return
spring.
H
DTC Confirmation Procedure INFOID:0000000004054060

1. If DTC Confirmation Procedure has been previously conducted, always perform the following before con- I
ducting the next step.
a. Turn ignition switch OFF and wait at least 10 seconds.
b. Turn ignition switch ON. J
c. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON and wait at least 2 seconds.
K
3. Start engine and let it idle for 5 seconds.
4. Check DTC.
5. If DTC is detected, go to EC-817, "Diagnosis Procedure". L
Diagnosis Procedure INFOID:0000000004054061

1.CHECK GROUND CONNECTIONS M


1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body. Refer to EC-545, "Ground Inspection".
N

BBIA0539E

OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2.CHECK THROTTLE CONTROL MOTOR OUTPUT SIGNAL CIRCUIT FOR OPEN OR SHORT
Revision: October 2008 EC-817 2009 Frontier
P2118 THROTTLE CONTROL MOTOR
< COMPONENT DIAGNOSIS > [VQ40DE]
1. Disconnect electric throttle control actuator harness connector.
2. Disconnect ECM harness connector.
3. Check harness continuity between the following terminals.
Refer to Wiring Diagram.

Electric throttle control


ECM terminal Continuity
actuator terminal
5 Should not exist
5
4 Should exist
5 Should exist BBIA0543E
6
4 Should not exist
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace.
3.CHECK THROTTLE CONTROL MOTOR
Refer to EC-818, "Component Inspection".
OK or NG
OK >> GO TO 4.
NG >> GO TO 5.
4.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".
OK or NG
OK >> GO TO 5.
NG >> Repair or replace harness or connectors.
5.REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR
1. Replace the electric throttle control actuator.
2. Perform EC-475, "Throttle Valve Closed Position Learning".
3. Perform EC-475, "Idle Air Volume Learning".

>> INSPECTION END


Component Inspection INFOID:0000000004054062

THROTTLE CONTROL MOTOR


1. Disconnect electric throttle control actuator harness connector.
2. Check resistance between terminals 5 and 6.

Resistance: Approximately 1 - 15 Ω [at 25 °C (77°F)]


3. If NG, replace electric throttle control actuator and go to next
step.
4. Perform EC-475, "Throttle Valve Closed Position Learning".
5. Perform EC-475, "Idle Air Volume Learning".

PBIB2606E

Revision: October 2008 EC-818 2009 Frontier


P2119 ELECTRIC THROTTLE CONTROL ACTUATOR
< COMPONENT DIAGNOSIS > [VQ40DE]
P2119 ELECTRIC THROTTLE CONTROL ACTUATOR
A
Component Description INFOID:0000000004054063

Electric throttle control actuator consists of throttle control motor, throttle position sensor, etc. EC
The throttle control motor is operated by the ECM and it opens and closes the throttle valve.
The throttle position sensor detects the throttle valve position, and the opening and closing speed of the throt-
tle valve and sends the voltage signals to the ECM. The ECM judges the current opening angle of the throttle
valve from these signals and opens/closes the throttle valve in response to driving conditions via the throttle C
control motor.
On Board Diagnosis Logic INFOID:0000000004054064
D
This self-diagnosis has the one trip detection logic.

E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Electric throttle control actuator does not func-
A) tion properly due to the return spring malfunc-
tion. F
P2119 Electric throttle control
Throttle valve opening angle in fail-safe mode is • Electric throttle control actuator
2119 actuator B)
not in specified range.
ECM detects that the throttle valve is stuck G
C)
open.

FAIL-SAFE MODE
H
When the malfunction is detected, the ECM enters fail-safe mode and the MIL illuminates.

Detected items Engine operating condition in fail-safe mode


I
The ECM controls the electric throttle actuator by regulating the throttle opening around the idle position.
Malfunction A
The engine speed will not rise more than 2,000 rpm.
Malfunction B ECM controls the electric throttle control actuator by regulating the throttle opening to 20 degrees or less. J
While the vehicle is driving, it slows down gradually by fuel cut. After the vehicle stops, the engine stalls.
Malfunction C
The engine can restart in N or P position, and engine speed will not exceed 1,000 rpm or more.

DTC Confirmation Procedure INFOID:0000000004054065


K

NOTE:
• Perform PROCEDURE FOR MALFUNCTION A AND B first. If the DTC cannot be confirmed, perform L
PROCEDURE FOR MALFUNCTION C.
• If DTC Confirmation Procedure has been previously conducted, always perform the following before con-
ducting the next step.
1. Turn ignition switch OFF and wait at least 10 seconds. M
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
N
PROCEDURE FOR MALFUNCTION A AND B
1. Turn ignition switch ON and wait at least 1 second.
2. Shift selector lever to D position (A/T) or 1st position (M/T), and wait at least 3 seconds. O
3. Shift selector lever to P position (A/T) or neutral position (M/T).
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Turn ignition switch ON and wait at least 1 second. P
6. Shift selector lever to D position (A/T) or 1st position (M/T), and wait at least 3 seconds.
7. Shift selector lever to P position (A/T) or neutral position (M/T).
8. Turn ignition switch OFF, wait at least 10 seconds, and then turn ON.
9. Check DTC.
10. If DTC is detected, go to EC-820, "Diagnosis Procedure".

Revision: October 2008 EC-819 2009 Frontier


P2119 ELECTRIC THROTTLE CONTROL ACTUATOR
< COMPONENT DIAGNOSIS > [VQ40DE]
PROCEDURE FOR MALFUNCTION C
With CONSULT-III
1. Turn ignition switch ON and wait at least 1 second.
2. Shift selector lever to D position (A/T) or 1st position (M/T), and wait at least 3 seconds.
3. Shift selector lever to P or N position (A/T) or neutral position (M/T).
4. Start engine and let it idle for 3 seconds.
5. Check DTC.
6. If DTC is detected, go to EC-820, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000004054066

1.CHECK ELECTRIC THROTTLE CONTROL ACTUATOR VISUALLY


1. Remove the intake air duct.
2. Check if a foreign matter is caught between the throttle valve
and the housing.
OK or NG
OK >> GO TO 2.
NG >> Remove the foreign matter and clean the electric throttle
control actuator inside.

BBIA0554E

2.REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR


1. Replace the electric throttle control actuator.
2. Perform EC-475, "Throttle Valve Closed Position Learning".
3. Perform EC-475, "Idle Air Volume Learning".

>> INSPECTION END

Revision: October 2008 EC-820 2009 Frontier


P2122, P2123 APP SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
P2122, P2123 APP SENSOR
A
Component Description INFOID:0000000004054067

The accelerator pedal position sensor is installed on the upper end EC


of the accelerator pedal assembly. The sensor detects the accelera-
tor position and sends a signal to the ECM.
Accelerator pedal position sensor has two sensors. These sensors
are a kind of potentiometer which transform the accelerator pedal C
position into output voltage, and emit the voltage signal to the ECM.
In addition, these sensors detect the opening and closing speed of
the accelerator pedal and sends voltage signals to the ECM. The D
ECM judges the current opening angle of the accelerator pedal from
these signals and controls the throttle control motor based on these
signals.
Idle position of the accelerator pedal is determined by the ECM
PBIB1741E E
receiving the signal from the accelerator pedal position sensor. The ECM uses this signal for engine opera-
tions such as fuel cut.
F
On Board Diagnosis Logic INFOID:0000000004054068

These self-diagnoses have the one trip detection logic.


NOTE: G
If DTC P2122 or P2123 is displayed with DTC P0643, first perform the trouble diagnosis for DTC P0643.
Refer to EC-752.
H
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Accelerator pedal posi-
P2122 An excessively low voltage from the APP sen- • Harness or connectors
tion sensor 1 circuit low I
2122 sor 1 is sent to ECM. (The APP sensor 1 circuit is open or
input
shorted.)
Accelerator pedal posi- • Accelerator pedal position sensor
P2123 An excessively high voltage from the APP sen-
tion sensor 1 circuit high (APP sensor 1)
2123 sor 1 is sent to ECM. J
input

FAIL-SAFE MODE
When the malfunction is detected, ECM enters fail-safe mode and the MIL illuminates. K

Engine operating condition in fail-safe mode


The ECM controls the electric throttle control actuator in regulating the throttle opening in order for the idle position to be within +10
L
degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal condition.
So, the acceleration will be poor. M
DTC Confirmation Procedure INFOID:0000000004054069

NOTE: N
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition switch OFF and wait at least 10 seconds.
O
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle. P
1. Start engine and let it idle for 1 second.
2. Check DTC.
3. If DTC is detected, go to EC-822, "Diagnosis Procedure".

Revision: October 2008 EC-821 2009 Frontier


P2122, P2123 APP SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
Diagnosis Procedure INFOID:0000000004054070

1.CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body. Refer to EC-545, "Ground Inspection".

BBIA0539E

OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2.CHECK APP SENSOR 1 POWER SUPPLY CIRCUIT
1. Disconnect accelerator pedal position (APP) sensor harness connector.

BBIA0556E

2. Turn ignition switch ON.


3. Check voltage between APP sensor terminal 2 and ground with
CONSULT-III or tester.

Voltage: Approximately 5V
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to ground or short to power
in harness or connectors.

PBIB2608E

3.CHECK APP SENSOR 1 GROUND CIRCUIT FOR OPEN AND SHORT


1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between APP sensor terminal 4 and ECM terminal 82.
Refer to Wiring Diagram.

Continuity should exist.


4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK APP SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal 106 and APP sensor terminal 3.
Revision: October 2008 EC-822 2009 Frontier
P2122, P2123 APP SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
Refer to Wiring Diagram.
A
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG EC
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
C
5.CHECK APP SENSOR
Refer to EC-823, "Component Inspection".
OK or NG D
OK >> GO TO 7.
NG >> GO TO 6.
6.REPLACE ACCELERATOR PEDAL ASSEMBLY E

1. Replace accelerator pedal assembly.


2. Perform EC-475, "Accelerator Pedal Released Position Learning".
3. Perform EC-475, "Throttle Valve Closed Position Learning". F
4. Perform EC-475, "Idle Air Volume Learning".

>> INSPECTION END G

7.CHECK INTERMITTENT INCIDENT


Refer to GI-49, "Intermittent Incident". H

>> INSPECTION END


I
Component Inspection INFOID:0000000004054071

ACCELERATOR PEDAL POSITION SENSOR J


1. Reconnect all harness connectors disconnected.
2. Turn ignition switch ON.
3. Check voltage between ECM terminals 106 (APP sensor 1 sig- K
nal), 98 (APP sensor 2 signal) and ground under the following
conditions.
L
Terminal Accelerator pedal Voltage
106 Fully released 0.65 - 0.87V
(Accelerator pedal position M
sensor 1) Fully depressed More than 4.3V

98 Fully released 0.28 - 0.48V


(Accelerator pedal position
sensor 2) Fully depressed More than 2.0V MBIB0023E N

4. If NG, replace accelerator pedal assembly and go to next step.


5. Perform EC-475, "Accelerator Pedal Released Position Learning". O
6. Perform EC-475, "Throttle Valve Closed Position Learning".
7. Perform EC-475, "Idle Air Volume Learning".
P

Revision: October 2008 EC-823 2009 Frontier


P2127, P2128 APP SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
P2127, P2128 APP SENSOR
Component Description INFOID:0000000004054072

The accelerator pedal position sensor is installed on the upper end


of the accelerator pedal assembly. The sensor detects the accelera-
tor position and sends a signal to the ECM.
Accelerator pedal position sensor has two sensors. These sensors
are a kind of potentiometers which transform the accelerator pedal
position into output voltage, and emit the voltage signal to the ECM.
In addition, these sensors detect the opening and closing speed of
the accelerator pedal and feed the voltage signals to the ECM. The
ECM judges the current opening angle of the accelerator pedal from
these signals and controls the throttle control motor based on these
signals.
PBIB1741E
Idle position of the accelerator pedal is determined by the ECM
receiving the signal from the accelerator pedal position sensor. The ECM uses this signal for the engine oper-
ation such as fuel cut.
On Board Diagnosis Logic INFOID:0000000004054073

These self-diagnoses have the one trip detection logic.

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
Accelerator pedal posi- • Harness or connectors
P2127 An excessively low voltage from the APP sen-
tion sensor 2 circuit low (The APP sensor 2 circuit is open or
2127 sor 2 is sent to ECM.
input shorted.)
(The TP sensor circuit shorted.)
Accelerator pedal posi- • Accelerator pedal position sensor
P2128 An excessively high voltage from the APP sen- (APP sensor 2)
tion sensor 2 circuit high
2128 sor 2 is sent to ECM. • Electric throttle control actuator
input
(TP sensor 1 and 2)

FAIL-SAFE MODE
When the malfunction is detected, ECM enters fail-safe mode and the MIL illuminates.

Engine operating condition in fail-safe mode


The ECM controls the electric throttle control actuator in regulating the throttle opening in order for the idle position to be within +10
degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal condition.
So, the acceleration will be poor.

DTC Confirmation Procedure INFOID:0000000004054074

NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
1. Start engine and let it idle for 1 second.
2. Check DTC.
3. If DTC is detected, go to EC-824, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000004054075

1.CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
Revision: October 2008 EC-824 2009 Frontier
P2127, P2128 APP SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
2. Loosen and retighten three ground screws on the body, Refer to EC-545, "Ground Inspection".
A

EC

BBIA0539E

OK or NG D
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2.CHECK APP SENSOR 2 POWER SUPPLY CIRCUIT-I E

1. Disconnect accelerator pedal position (APP) sensor harness connector.


F

BBIA0556E

2. Turn ignition switch ON.


3. Check voltage between APP sensor terminal 1 and ground with I
CONSULT-III or tester.

Voltage: Approximately 5V J
OK or NG
OK >> GO TO 7.
NG >> GO TO 3. K

PBIB2611E
L

3.CHECK APP SENSOR 2 POWER SUPPLY CIRCUIT-II


1. Turn ignition switch OFF. M
2. Disconnect ECM harness connector.
3. Check harness continuity between APP sensor terminal 1 and ECM terminal 91.
Refer to wiring diagram.
N
Continuity should exist.
OK or NG
O
OK >> GO TO 4.
NG >> Repair open circuit.
4.CHECK THROTTLE POSITION SENSOR 2 POWER SUPPLY CIRCUIT-III P
Check harness for short to power and short to ground, between the following terminals.

ECM terminal Sensor terminal


91 APP sensor terminal 1
47 Electric throttle control actuator terminal 2

Revision: October 2008 EC-825 2009 Frontier


P2127, P2128 APP SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
OK or NG
OK >> GO TO 5.
NG >> Repair short to ground or short to power in harness or connectors.
5.CHECK THROTTLE POSITION SENSOR
Refer to EC-652, "Component Inspection".
OK or NG
OK >> GO TO 11.
NG >> GO TO 6.
6.REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR
1. Replace electric throttle control actuator.
2. Perform EC-475, "Throttle Valve Closed Position Learning".
3. Perform EC-475, "Idle Air Volume Learning".

>> INSPECTION END


7.CHECK APP SENSOR 2 GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between APP sensor terminal 5 and ECM terminal 83.
Refer to Wiring Diagram.

Continuity should exist.


4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
8.CHECK APP SENSOR 2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal 98 and APP sensor terminal 6.
Refer to Wiring Diagram.

Continuity should exist.


2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 9.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
9.CHECK APP SENSOR
Refer to EC-827, "Component Inspection".
OK or NG
OK >> GO TO 11.
NG >> GO TO 10.
10.REPLACE ACCELERATOR PEDAL ASSEMBLY
1. Replace accelerator pedal assembly.
2. Perform EC-475, "Accelerator Pedal Released Position Learning".
3. Perform EC-475, "Throttle Valve Closed Position Learning".
4. Perform EC-475, "Idle Air Volume Learning".

>> INSPECTION END


11.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".

Revision: October 2008 EC-826 2009 Frontier


P2127, P2128 APP SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
>> INSPECTION END
A
Component Inspection INFOID:0000000004054076

ACCELERATOR PEDAL POSITION SENSOR


EC
1. Reconnect all harness connectors disconnected.
2. Turn ignition switch ON.
3. Check voltage between ECM terminals 106 (APP sensor 1 sig- C
nal), 98 (APP sensor 2 signal) and ground under the following
conditions.
D
Terminal Accelerator pedal Voltage
106 Fully released 0.65 - 0.87V
(Accelerator pedal position E
sensor 1) Fully depressed More than 4.3V

98 Fully released 0.28 - 0.48V


(Accelerator pedal position
sensor 2) Fully depressed More than 2.0V MBIB0023E F

4. If NG, replace accelerator pedal assembly and go to next step.


5. Perform EC-475, "Accelerator Pedal Released Position Learning". G
6. Perform EC-475, "Throttle Valve Closed Position Learning".
7. Perform EC-475, "Idle Air Volume Learning".
H

Revision: October 2008 EC-827 2009 Frontier


P2135 TP SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
P2135 TP SENSOR
Component Description INFOID:0000000004054077

Electric throttle control actuator consists of throttle control motor,


throttle position sensor, etc. The throttle position sensor responds to
the throttle valve movement.
The throttle position sensor has the two sensors. These sensors are
a kind of potentiometers which transform the throttle valve position
into output voltage, and emit the voltage signal to the ECM. In addi-
tion, these sensors detect the opening and closing speed of the
throttle valve and feed the voltage signals to the ECM. The ECM
judges the current opening angle of the throttle valve from these sig-
nals and the ECM controls the throttle control motor to make the
throttle valve opening angle properly in response to driving condi-
PBIB0145E
tion.
On Board Diagnosis Logic INFOID:0000000004054078

This self-diagnosis has the one trip detection logic.

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connector
(The TP sensor 1 or 2 circuit is open or
shorted.)
Throttle position sensor Rationally incorrect voltage is sent to ECM
P2135 (The APP sensor 2 circuit is shorted).
circuit range/perfor- compared with the signals from TP sensor 1
2135 • Electric throttle control actuator
mance and TP sensor 2.
(TP sensor 1 or 2)
• Accelerator pedal position sensor
(APP sensor 2)

FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MIL illuminates.

Engine operation condition in fail-safe mode


The ECM controls the electric throttle control actuator in regulating the throttle opening in order for the idle position to be within +10
degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal condition.
So, the acceleration will be poor.

DTC Confirmation Procedure INFOID:0000000004054079

NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
1. Start engine and let it idle for 1 second.
2. Check DTC.
3. If DTC is detected, go to EC-828, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000004054080

1.CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body.

Revision: October 2008 EC-828 2009 Frontier


P2135 TP SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
Refer to EC-545, "Ground Inspection".
A

EC

BBIA0539E

OK or NG D
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2.CHECK THROTTLE POSITION SENSOR POWER SUPPLY CIRCUIT-1 E

1. Disconnect electric throttle control actuator harness connector.


2. Turn ignition switch ON.
F

BBIA0543E

I
3. Check voltage between electric throttle control actuator terminal
2 and ground with CONSULT-III or tester.
J
Voltage: Approximately 5V
OK or NG
OK >> GO TO 7. K
NG >> GO TO 3.

L
PBIB2604E

3.CHECK THROTTLE POSITION SENSOR POWER SUPPLY CIRCUIT-II


M
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between electric throttle control actuator terminal 2 and ECM terminal 47.
Refer to Wiring Diagram. N

Continuity should exist.


OK or NG O
OK >> GO TO 4.
NG >> Repair open circuit.
4.CHECK THROTTLE POSITION SENSOR POWER SUPPLY CIRCUIT-III P

Check harness for short to power and short to ground, between the following terminals.

ECM terminal Sensor terminal


47 Electric throttle control actuator terminal 2
91 APP sensor terminal 1

Revision: October 2008 EC-829 2009 Frontier


P2135 TP SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
OK or NG
OK >> GO TO 5.
NG >> Repair short to ground or short to power in harness or connectors.
5.CHECK APP SENSOR
Refer to EC-827, "Component Inspection".
OK or NG
OK >> GO TO 11.
NG >> GO TO 6.
6.REPLACE ACCELERATOR PEDAL ASSEMBLY
1. Replace accelerator pedal assembly.
2. Perform EC-475, "Accelerator Pedal Released Position Learning".
3. Perform EC-475, "Throttle Valve Closed Position Learning".
4. Perform EC-475, "Idle Air Volume Learning".

>> INSPECTION END


7.CHECK THROTTLE POSITION SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between electric throttle control actuator terminal 4 and ECM terminal 66.
Refer to Wiring Diagram.

Continuity should exist.


4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
8.CHECK THROTTLE POSITION SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal 50 and electric throttle control actuator terminal 1, ECM
terminal 69 and electric throttle control actuator terminal 3.
Refer to Wiring Diagram.

Continuity should exist.


2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 9.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
9.CHECK THROTTLE POSITION SENSOR
Refer to EC-831, "Component Inspection".
OK or NG
OK >> GO TO 11.
NG >> GO TO 10.
10.REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR
1. Replace the electric throttle control actuator.
2. Perform EC-475, "Throttle Valve Closed Position Learning".
3. Perform EC-475, "Idle Air Volume Learning".

>> INSPECTION END


11.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".

Revision: October 2008 EC-830 2009 Frontier


P2135 TP SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]

>> INSPECTION END A

Component Inspection INFOID:0000000004054081

EC
THROTTLE POSITION SENSOR
1. Reconnect all harness connectors disconnected.
2. Perform EC-475, "Throttle Valve Closed Position Learning". C
3. Turn ignition switch ON.
4. Set selector lever to D (A/T), 1st (M/T).
5. Check voltage between ECM terminals 50 (TP sensor 1 signal), D
69 (TP sensor 2 signal) and ground under the following condi-
tions.
E
Terminal Accelerator pedal Voltage

50 Fully released More than 0.36V


(Throttle position sensor 1) Fully depressed Less than 4.75V
F

69 Fully released Less than 4.75V


(Throttle position sensor 2) Fully depressed More than 0.36V
PBIB1170E
G
6. If NG, replace electric throttle control actuator and go to the next
step.
7. Perform EC-475, "Throttle Valve Closed Position Learning". H
8. Perform EC-475, "Idle Air Volume Learning".

Revision: October 2008 EC-831 2009 Frontier


P2138 APP SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
P2138 APP SENSOR
Component Description INFOID:0000000004054082

The accelerator pedal position sensor is installed on the upper end


of the accelerator pedal assembly. The sensor detects the accelera-
tor position and sends a signal to the ECM.
Accelerator pedal position sensor has two sensors. These sensors
are a kind of potentiometers which transform the accelerator pedal
position into output voltage, and emit the voltage signal to the ECM.
In addition, these sensors detect the opening and closing speed of
the accelerator pedal and feed the voltage signals to the ECM. The
ECM judges the current opening angle of the accelerator pedal from
these signals and controls the throttle control motor based on these
signals.
PBIB1741E
Idle position of the accelerator pedal is determined by the ECM
receiving the signal from the accelerator pedal position sensor. The ECM uses this signal for the engine oper-
ation such as fuel cut.
On Board Diagnosis Logic INFOID:0000000004054083

This self-diagnosis has the one trip detection logic.


NOTE:
If DTC P2138 is displayed with DTC P0643, first perform the trouble diagnosis for DTC P0643. Refer to
EC-752.

DTC No. Trouble diagnosis name DTC detecting condition Possible cause
• Harness or connector
(The APP sensor 1 and 2 circuit is open
or shorted.)
Accelerator pedal posi- Rationally incorrect voltage is sent to ECM
P2138 (The TP sensor circuit is shorted.)
tion sensor circuit range/ compared with the signals from APP sensor 1
2138 • Accelerator pedal position sensor
performance and APP sensor 2.
(APP sensor 1 and 2)
• Electric throttle control actuator
(TP sensor 1 and 2)

FAIL-SAFE MODE
When the malfunction is detected, ECM enters fail-safe mode and the MIL illuminates.

Engine operating condition in fail-safe mode


The ECM controls the electric throttle control actuator in regulating the throttle opening in order for the idle position to be within +10
degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal condition.
So, the acceleration will be poor.

DTC Confirmation Procedure INFOID:0000000004054084

NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
1. Start engine and let it idle for 1 second.
2. Check DTC.
3. If DTC is detected, go to EC-833, "Diagnosis Procedure".

Revision: October 2008 EC-832 2009 Frontier


P2138 APP SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
Diagnosis Procedure INFOID:0000000004054085

A
1.CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body. Refer to EC-545, "Ground Inspection". EC

BBIA0539E
E
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections. F
2.CHECK APP SENSOR 1 POWER SUPPLY CIRCUIT
1. Disconnect accelerator pedal position (APP) sensor harness connector. G

BBIA0556E
J
2. Turn ignition switch ON.
3. Check voltage between APP sensor terminals 2 and ground with
CONSULT-III or tester.
K
Voltage: Approximately 5V
OK or NG
L
OK >> GO TO 3.
NG >> Repair open circuit or short to ground or short to power
in harness or connectors.
M

PBIB2608E

3.CHECK APP SENSOR 2 POWER SUPPLY CIRCUIT-I N


Check voltage between APP sensor terminal 1 and ground with
CONSULT-III or tester.
1. O
Voltage: Approximately 5V
OK or NG
OK >> GO TO 8. P
NG >> GO TO 4.

PBIB2611E

4.CHECK APP SENSOR 2 POWER SUPPLY CIRCUIT-II


1. Turn ignition switch OFF.
Revision: October 2008 EC-833 2009 Frontier
P2138 APP SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
2. Disconnect ECM harness connector.
3. Check harness continuity between APP sensor terminal 1 and ECM terminal 91.
Refer to wiring diagram.

Continuity should exist.


OK or NG
OK >> GO TO 5.
NG >> Repair open circuit.
5.CHECK APP SENSOR 2 POWER SUPPLY CIRCUIT-III
Check harness for short to power and short to ground, between the following terminals.

ECM terminal Sensor terminal


91 APP sensor terminal 1
47 Electric throttle control actuator terminal 2
OK or NG
OK >> GO TO 6.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
6.CHECK THROTTLE POSITION SENSOR
Refer to EC-652, "Component Inspection".
OK or NG
OK >> GO TO 12.
NG >> GO TO 7.
7.REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR
1. Replace electric throttle control actuator.
2. Perform EC-475, "Throttle Valve Closed Position Learning".
3. Perform EC-475, "Idle Air Volume Learning".

>> INSPECTION END


8.CHECK APP SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between APP sensor terminals 4 and ECM terminal 82, APP sensor terminal 5
and ECM terminal 83.
Refer to Wiring Diagram.

Continuity should exist.


4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 9.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
9.CHECK APP SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal 106 and APP sensor terminal 3, ECM terminal 98 and
APP sensor terminal 6.
Refer to Wiring Diagram.

Continuity should exist.


2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 10.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

Revision: October 2008 EC-834 2009 Frontier


P2138 APP SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]

10.CHECK APP SENSOR A


Refer to EC-835, "Component Inspection".
OK or NG
OK >> GO TO 12. EC
NG >> GO TO 11.
11.REPLACE ACCELERATOR PEDAL ASSEMBLY
C
1. Replace accelerator pedal assembly.
2. Perform EC-475, "Accelerator Pedal Released Position Learning".
3. Perform EC-475, "Throttle Valve Closed Position Learning".
4. Perform EC-475, "Idle Air Volume Learning". D

>> INSPECTION END


E
12.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".
F
>> INSPECTION END
Component Inspection INFOID:0000000004054086
G
ACCELERATOR PEDAL POSITION SENSOR
1. Reconnect all harness connectors disconnected. H
2. Turn ignition switch ON.
3. Check voltage between ECM terminals 106 (APP sensor 1 sig-
nal), 98 (APP sensor 2 signal) and ground under the following I
conditions.

Terminal Accelerator pedal Voltage J


106 Fully released 0.65 - 0.87V
(Accelerator pedal position
sensor 1) Fully depressed More than 4.3V
K
98 Fully released 0.28 - 0.48V
(Accelerator pedal position
sensor 2) Fully depressed More than 2.0V MBIB0023E

L
4. If NG, replace accelerator pedal assembly and go to next step.
5. Perform EC-475, "Accelerator Pedal Released Position Learning".
6. Perform EC-475, "Throttle Valve Closed Position Learning". M
7. Perform EC-475, "Idle Air Volume Learning".

Revision: October 2008 EC-835 2009 Frontier


P2A00, P2A03 A/F SENSOR 1
< COMPONENT DIAGNOSIS > [VQ40DE]
P2A00, P2A03 A/F SENSOR 1
Component Description INFOID:0000000004054087

The air fuel ratio (A/F) sensor 1 is a planar one-cell limit current sen-
sor. The sensor element of the A/F sensor 1 is composed an elec-
trode layer, which transports ions. It has a heater in the element.
The sensor is capable of precise measurement = 1, but also in the
lean and rich range. Together with its control electronics, the sensor
outputs a clear, continuous signal throughout a wide range.
The exhaust gas components diffuse through the diffusion layer at
the sensor cell. An electrode layer is applied voltage, and this cur-
rent relative oxygen density in lean. Also this current relative hydro-
carbon density in rich.
Therefore, the A/F sensor 1 is able to indicate air fuel ratio by this PBIB3353E
electrode layer of current. In addition, a heater is integrated in the
sensor to ensure the required operating temperature of about 800°C
(1,472°F).

PBIB3354E

On Board Diagnosis Logic INFOID:0000000004054088

To judge the malfunction, the A/F signal computed by ECM from the A/F sensor 1 signal is monitored so it will
shift to LEAN side or RICH side.

DTC No. Trouble diagnosis name DTC detecting condition Possible Cause
P2A00 • The output voltage computed by ECM from the
2A00 • A/F sensor 1
A/F sensor 1 signal shift to the lean side for a
(Bank 1) • A/F sensor 1 heater
Air fuel ratio (A/F) sensor 1 specified period.
• Fuel pressure
P2A03 circuit range/performance • The A/F signal computed by ECM from the A/F
• Fuel injector
2A03 sensor 1 signal shift to the rich side for a speci-
• Intake air leaks
(Bank 2) fied period.

DTC Confirmation Procedure INFOID:0000000004054089

NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V at idle.

WITH CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Turn ignition switch ON and select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CON-
SULT-III.
6. Clear the self-learning coefficient by touching “CLEAR”.

Revision: October 2008 EC-836 2009 Frontier


P2A00, P2A03 A/F SENSOR 1
< COMPONENT DIAGNOSIS > [VQ40DE]
7. Turn ignition switch OFF and wait at least 10 seconds.
8. Turn ignition switch ON. A
9. Turn ignition switch OFF and wait at least 10 seconds.
10. Start engine and keep the engine speed between 3,500 and 4,000 rpm for 1 minute under no load.
11. Let engine idle for 1 minute.
EC
12. Keep engine speed between 2,500 and 3,000 rpm for 20 minutes.
13. Check 1st trip DTC.
14. If 1st trip DTC is detected, go to EC-837, "Diagnosis Procedure".
C
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds. D
3. Turn ignition switch ON.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Disconnect mass air flow sensor harness connector.
6. Start engine and let it idle for at least 5 seconds. E
7. Stop engine and reconnect mass air flow sensor harness con-
nector.
8. Select Service $03 with GST and make sure that DTC P0102 is F
detected.
9. Select Service $04 with GST and erase the DTC P0102.
10. Start engine and keep the engine speed between 3,500 and
4,000 rpm for 1 minute under no load. G
11. Let engine idle for 1 minute.
12. Keep engine speed between 2,500 and 3,000 rpm for 20 min-
BBIA0541E
utes. H
13. Select Service $07 with GST.
If 1st trip DTC is detected, go to EC-837, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000004054090 I

1.CHECK GROUND CONNECTIONS


1. Turn ignition switch OFF. J
2. Loosen and retighten three ground screws on the body. Refer to EC-545, "Ground Inspection".

M
BBIA0539E

OK or NG
OK >> GO TO 2. N
NG >> Repair or replace ground connections.
2.RETIGHTEN AIR FUEL RATIO (A/F) SENSOR 1
O
Loosen and retighten the air fuel ratio (A/F) sensor 1.
Refer to EM-144, "Removal and Installation".
P
>> GO TO 3.
3.CHECK FOR INTAKE AIR LEAK
1. Start engine and run it at idle.
2. Listen for an intake air leak after the mass air flow sensor.
OK or NG
OK >> GO TO 4.

Revision: October 2008 EC-837 2009 Frontier


P2A00, P2A03 A/F SENSOR 1
< COMPONENT DIAGNOSIS > [VQ40DE]
NG >> Repair or replace.
4.CLEAR THE SELF-LEARNING DATA.
With CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CONSULT-III.
3. Clear the self-learning control coefficient by touching “CLEAR”.
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171, P0172, P0174 or P0175 detected?
Is it difficult to start engine?
Without CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.
3. Disconnect mass air flow sensor harness connector.
4. Restart engine and let it idle for at least 3 seconds.
5. Stop engine and reconnect mass air flow sensor harness con-
nector.
6. Make sure DTC P0102 is displayed.
7. Erase the DTC memory. Refer to EC-503, "Emission-related
Diagnostic Information".
8. Make sure DTC P0000 is displayed.
9. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171, P0172 or P0174, P0175 detected?
Is it difficult to start engine?
BBIA0541E
Yes or No
Yes >> Perform trouble diagnosis for DTC P0171, P0174 or P0172, P0175. Refer to EC-631 or EC-637.
No >> GO TO 5.
5.CHECK HARNESS CONNECTOR
1. Turn ignition switch OFF.
2. Disconnect A/F sensor 1 harness connector.

BBIA0544E

3. Check harness connector for water.

Water should not exit.


OK or NG
OK >> GO TO 6.
NG >> Repair or replace harness connector.
6.CHECK A/F SENSOR 1 POWER SUPPLY CIRCUIT
1. Turn ignition switch ON.

Revision: October 2008 EC-838 2009 Frontier


P2A00, P2A03 A/F SENSOR 1
< COMPONENT DIAGNOSIS > [VQ40DE]
2. Check voltage between A/F sensor 1 terminal 4 and ground with
CONSULT-III or tester. A

Voltage: Battery voltage


OK or NG EC
OK >> GO TO 8.
NG >> GO TO 7.
C

PBIB3308E

7.DETECT MALFUNCTIONING PART D

Check the following.


• Harness connectors E2, F32
E
• IPDM E/R connector E119
• 15 A fuse (No.54)
• Harness for open or short between A/F sensor 1 and fuse
F
>> Repair or replace harness or connectors.
8.CHECK A/F SENSOR 1 INPUT SIGNAL CIRCUIT G
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between A/F sensor 1 terminal and ECM terminal as follows. H
Refer to Wiring Diagram.

A/F sensor 1 terminal ECM terminal I


1 35
Bank1
2 56
1 16 J
Bank 2
2 75

K
Continuity should exist.
4. Check harness continuity between the following terminals and ground.
Refer to Wiring Diagram. L

Bank 1 Bank 2
A/F sensor 1 terminal ECM terminal A/F sensor 1 terminal ECM terminal M
1 35 1 16
2 56 2 75
N
Continuity should not exist.
5. Also check harness for short to ground and short to power. O
OK or NG
OK >> GO TO 9.
NG >> Repair open circuit or short to ground or short to power in harness or connectors. P
9.CHECK A/F SENSOR 1 HEATER
Refer to EC-553, "Component Inspection".
OK or NG
OK >> GO TO 10.
NG >> GO TO 11.

Revision: October 2008 EC-839 2009 Frontier


P2A00, P2A03 A/F SENSOR 1
< COMPONENT DIAGNOSIS > [VQ40DE]

10.CHECK INTERMITTENT INCIDENT


Perform GI-49, "Intermittent Incident".
OK or NG
OK >> GO TO 11.
NG >> Repair or replace.
11.REPLACE A/F SENSOR 1
Replace malfunctioning A/F sensor 1.
CAUTION:
• Discard any A/F sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
• Before installing new A/F sensor, clean exhaust system threads using Heated Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.

>> GO TO 12.
12.CONFIRM A/F ADJUSTMENT DATA
1. Turn ignition switch ON.
2. Select “A/F ADJ-B1” and “A/F ADJ-B2” in “DATA MONITOR” mode with CONSULT-III.
3. Make sure that “0” is displayed on CONSULT-III screen.
OK or NG
OK >> INSPECTION END
NG >> GO TO 13.
13.CREAR A/F ADJUSTMENT DATA
With CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CONSULT-III.
3. Clear the self-learning control coefficient by touching “CLEAR”.

Without CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.
3. Disconnect mass air flow sensor harness connector.
4. Restart engine and let it idle for at least 5 seconds.
5. Stop engine and reconnect mass air flow sensor harness con-
nector.
6. Make sure DTC P0102 is displayed.
7. Erase the DTC memory. Refer to EC-503, "Emission-related
Diagnostic Information".
8. Make sure DTC P0000 is displayed.

>> GO TO 14.
BBIA0541E

14.CONFIRM A/F ADJUSTMENT DATA


1. Turn ignition switch OFF and then ON.
2. Select “A/F ADJ-B1” and “A/F ADJ-B2” in “DATA MONITOR” mode with CONSULT-III.
3. Make sure that “0” is displayed on CONSULT-III screen.
OK or NG
OK >> INSPECTION END

Revision: October 2008 EC-840 2009 Frontier


ASCD BRAKE SWITCH
< COMPONENT DIAGNOSIS > [VQ40DE]
ASCD BRAKE SWITCH
A
Component Description INFOID:0000000004054091

When the brake pedal is depressed, ASCD brake switch is turned EC


OFF and stop lamp switch is turned ON. ECM detects the state of
the brake pedal by two types of input (ON/OFF signal).
Refer to EC-491, "System Description" for the ASCD function.
C

BBIA0560E E
Diagnosis Procedure INFOID:0000000004054092

A/T MODELS F

1.CHECK OVERALL FUNCTION-I


With CONSULT-III G
1. Turn ignition switch ON.
2. Select “BRAKE SW1” in “DATA MONITOR” mode with CONSULT-III.
3. Check “BRAKE SW1” indication under the following conditions. H

CONDITION INDICATION
Brake pedal: Slightly depressed OFF I
Brake pedal: Fully released ON

Without CONSULT-III
J
1. Turn ignition switch ON.
2. Check voltage between ECM terminal 108 and ground under the
following conditions.
K
CONDITION VOLTAGE
Brake pedal: Slightly depressed Approximately 0V
L
Brake pedal: Fully released Battery voltage
OK or NG
OK >> GO TO 2. M
NG >> GO TO 3.
MBIB0061E

2.CHECK OVERALL FUNCTION-II N


With CONSULT-III
Check “BRAKE SW2” indication in “DATA MONITOR” mode.
O
CONDITION INDICATION
Brake pedal: Fully released OFF
Brake pedal: Slightly depressed ON
P

Without CONSULT-III

Revision: October 2008 EC-841 2009 Frontier


ASCD BRAKE SWITCH
< COMPONENT DIAGNOSIS > [VQ40DE]
Check voltage between ECM terminal 101 and ground under the fol-
lowing conditions.

CONDITION VOLTAGE
Brake pedal: Fully released Approximately 0V
Brake pedal: Slightly depressed Battery voltage
OK or NG
OK >> INSPECTION END
NG >> GO TO 7.
MBIB0060E

3.CHECK ASCD BRAKE SWITCH POWER SUPPLY CIRCUIT


1. Turn ignition switch OFF.
2. Disconnect ASCD brake switch (1) harness connector.
- Stop lamp switch (2)
3. Turn ignition switch ON.

MBIB1214E

4. Check voltage between ASCD brake switch terminal 1 and


ground with CONSULT-III or tester.

Voltage: Battery voltage


OK or NG
OK >> GO TO 5.
NG >> GO TO 4.

PBIB0857E

4.DETECT MALFUNCTIONING PART


Check the following.
• Fuse block (J/B) connector E160
• 10 A fuse (No.12)
• Harness for open or short between ASCD brake switch and fuse

>> Repair open circuit or short to ground in harness or connectors.


5.CHECK ASCD BRAKE SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 108 and ASCD brake switch terminal 2.
Refer to Wiring Diagram.

Continuity should exist.


4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.

Revision: October 2008 EC-842 2009 Frontier


ASCD BRAKE SWITCH
< COMPONENT DIAGNOSIS > [VQ40DE]

6.CHECK ASCD BRAKE SWITCH A


Refer to EC-847, "Component Inspection" .
OK or NG
OK >> GO TO 11. EC
NG >> Replace ASCD brake switch.
7.CHECK STOP LAMP SWITCH POWER SUPPLY CIRCUIT
C
1. Turn ignition switch OFF.
2. Disconnect stop lamp switch (2) harness connector.
- ASCD brake switch (1)
D

F
MBIB1214E

G
3. Check voltage between stop lamp switch terminal 1 and ground
with CONSULT -II or tester.

Voltage: Battery voltage H

OK or NG
OK >> GO TO 9.
I
NG >> GO TO 8.

J
PBIB1184E

8.DETECT MALFUNCTIONING PART


Check the following. K
• Fuse block (J/B) connector E160
• 10 A fuse (No.20)
• Harness for open or short between stop lamp switch and battery L

>> Repair open circuit or short to ground or short to power in harness or connectors.
9.CHECK STOP LAMP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT M
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 101 and stop lamp switch terminal 2.
Refer to Wiring Diagram. N

Continuity should exist.


O
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 10.
P
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
10.CHECK STOP LAMP SWITCH
Refer to EC-847, "Component Inspection".
OK or NG
OK >> GO TO 11.
NG >> Replace stop lamp switch.

Revision: October 2008 EC-843 2009 Frontier


ASCD BRAKE SWITCH
< COMPONENT DIAGNOSIS > [VQ40DE]

11.CHECK INTERMITTENT INCIDENT


Refer to GI-49, "Intermittent Incident".

>> INSPECTION END


M/T MODELS
1.CHECK OVERALL FUNCTION-I
With CONSULT-III
1. Turn ignition switch ON.
2. Select “BRAKE SW1” in “DATA MONITOR” mode with CONSULT-III.
3. Check “BRAKE SW1” indication under the following conditions.

CONDITION INDICATION
Clutch pedal and/or brake pedal: Slightly depressed OFF
Clutch pedal and brake pedal: Fully released ON

Without CONSULT-III
1. Turn ignition switch ON.
2. Check voltage between ECM terminal 108 and ground under the
following conditions.

CONDITION VOLTAGE
Clutch pedal and/or brake pedal: Slightly depressed Approximately 0V
Clutch pedal and brake pedal: Fully released Battery voltage

MBIB0061E

OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
2.CHECK OVERALL FUNCTION-II
With CONSULT-III
Check “BRAKE SW2” indication in “DATA MONITOR” mode.

CONDITION INDICATION
Brake pedal: Fully released OFF
Brake pedal: Slightly depressed ON

Without CONSULT-III
Check voltage between ECM terminal 101 and ground under the following conditions.

CONDITION VOLTAGE
Brake pedal: Fully released Approximately 0V
Brake pedal: Slightly depressed Battery voltage

MBIB0060E

Revision: October 2008 EC-844 2009 Frontier


ASCD BRAKE SWITCH
< COMPONENT DIAGNOSIS > [VQ40DE]
OK or NG
OK >> INSPECTION END A
NG >> GO TO 10.
3.CHECK ASCD CLUTCH SWITCH POWER SUPPLY CIRCUIT
EC
1. Turn ignition switch OFF.
2. Disconnect ASCD clutch switch harness connector.
3. Turn ignition switch ON.
C

BBIA0624E

F
4. Check voltage between ASCD clutch switch terminal 1 and
ground under the following conditions with CONSULT-III or
tester.
G
CONDITION VOLTAGE
Brake pedal: Slightly depressed Approximately 0V H
Brake pedal: Fully released Battery voltage
OK or NG
OK >> GO TO 8. I
PBIB0799E
NG >> GO TO 4.
4.CHECK ASCD BRAKE SWITCH POWER SUPPLY CIRCUIT J
1. Turn ignition switch OFF.
2. Disconnect ASCD brake switch harness connector.
3. Turn ignition switch ON.
K

BBIA0560E

N
4. Check voltage between ASCD brake switch terminal 1 and
ground with CONSULT-III or tester.

Voltage: Battery voltage O

OK or NG
OK >> GO TO 6. P
NG >> GO TO 5.

PBIB0857E

5.DETECT MALFUNCTIONING PART


Check the following.

Revision: October 2008 EC-845 2009 Frontier


ASCD BRAKE SWITCH
< COMPONENT DIAGNOSIS > [VQ40DE]
• Fuse block (J/B) connector E160
• 10 A fuse (No.12)
• Harness for open or short between ASCD brake switch and fuse

>> Repair open circuit or short to ground in harness or connectors.


6.CHECK ASCD BRAKE SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Check harness continuity between ASCD brake switch terminal 2 and ASCD clutch switch terminal 1.
Refer to Wiring Diagram.

Continuity should exist.


3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
7.CHECK ASCD BRAKE SWITCH
Refer to EC-847, "Component Inspection".
OK or NG
OK >> GO TO 14.
NG >> Replace ASCD brake switch.
8.CHECK ASCD BRAKE SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 108 and ASCD clutch switch terminal 2.
Refer to Wiring Diagram.

Continuity should exist.


4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 9.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
9.CHECK ASCD CLUTCH SWITCH
Refer to EC-847, "Component Inspection".
OK or NG
OK >> GO TO 14.
NG >> Replace ASCD clutch switch.
10.CHECK STOP LAMP SWITCH POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect stop lamp switch harness connector.

BBIA0560E

Revision: October 2008 EC-846 2009 Frontier


ASCD BRAKE SWITCH
< COMPONENT DIAGNOSIS > [VQ40DE]
3. Check voltage between stop lamp switch terminal 2 and ground
with CONSULT -II or tester. A

Voltage: Battery voltage


OK or NG EC
OK >> GO TO 12.
NG >> GO TO 11.
C

MBIB1407E

11.DETECT MALFUNCTIONING PART D

Check the following.


• Fuse block (J/B) connector E160
E
• 10 A fuse (No.20)
• Harness for open or short between stop lamp switch and battery

F
>> Repair open circuit or short to ground or short to power in harness or connectors.
12.CHECK STOP LAMP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector. G
2. Check harness continuity between ECM terminal 101 and stop lamp switch terminal 2.
Refer to Wiring Diagram.
H
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG I
OK >> GO TO 13.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
13.CHECK STOP LAMP SWITCH J

Refer to EC-847, "Component Inspection".


OK or NG K
OK >> GO TO 14.
NG >> Replace stop lamp switch.
14.CHECK INTERMITTENT INCIDENT L
Refer to GI-49, "Intermittent Incident".

M
>> INSPECTION END
Component Inspection INFOID:0000000004054093

N
ASCD BRAKE SWITCH
1. Turn ignition switch OFF.
2. Disconnect ASCD brake switch harness connector. O

Revision: October 2008 EC-847 2009 Frontier


ASCD BRAKE SWITCH
< COMPONENT DIAGNOSIS > [VQ40DE]
3. Check harness continuity between ASCD brake switch terminals
1 and 2 under the following conditions.

Condition Continuity
When brake pedal: Fully released. Should exist.
When brake pedal: Slightly depressed. Should not exist.
If NG, adjust ASCD brake switch installation, refer to BR-18,
"Inspection and Adjustment", and perform step 3 again.

SEC023D

ASCD CLUTCH SWITCH


1. Turn ignition switch OFF.
2. Disconnect ASCD clutch switch harness connector.
3. Check harness continuity between ASCD clutch switch termi-
nals 1 and 2 under the following conditions.

Condition Continuity
Clutch pedal: Fully released Should exist
Clutch pedal: Slightly depressed Should not exist
If NG, adjust ASCD clutch switch installation, refer to CL-7, "On-
Vehicle Inspection and Adjustment", and perform step 3 again.

SEC024D

STOP LAMP SWITCH


1. Turn ignition switch OFF.
2. Disconnect stop lamp switch harness connector.
3. Check harness continuity between stop lamp switch terminals 1
and 2 under the following conditions.

Condition Continuity
When brake pedal: Fully released. Should not exist.
When brake pedal: Slightly depressed. Should exist.
If NG, adjust stop lamp switch installation, refer to BR-18,
"Inspection and Adjustment", and perform step 3 again.

PBIB1185E

Revision: October 2008 EC-848 2009 Frontier


ASCD INDICATOR
< COMPONENT DIAGNOSIS > [VQ40DE]
ASCD INDICATOR
A
Component Description INFOID:0000000004054094

ASCD indicator lamp illuminates to indicate ASCD operation status. Lamp has two indicators, CRUISE and EC
SET, and is integrated in combination meter.
CRUISE indicator illuminates when MAIN switch on ASCD steering switch is turned ON to indicated that
ASCD system is ready for operation.
SET indicator illuminates when the following conditions are met. C
• CRUISE indicator is illuminated.
• SET/COAST switch on ASCD steering switch is turned ON while vehicle speed is within the range of the
ASCD setting. D
SET indicator remains lit during ASCD control.
Refer to EC-491, "System Description" for the ASCD function.
Diagnosis Procedure INFOID:0000000004054095 E

1.CHECK OVERALL FUNCTION


Check ASCD indicator under the following conditions. F

ASCD INDICATOR CONDITION SPECIFICATION


MAIN switch: pressed at the 1st time G
CRUISE LAMP • Ignition switch: ON ON → OFF
→ at the 2nd time
• MAIN switch: ON ASCD: Operating ON
• When vehicle speed is be- H
SET LAMP
tween 40 km/h (25 MPH) and ASCD: Not operating OFF
144 km/h (89 MPH)
OK or NG I
OK >> INSPECTION END
NG >> GO TO 2.
2.CHECK DTC J
Check that DTC UXXXX is not displayed.
OK or NG
K
OK >> GO TO 3.
NG >> Perform trouble diagnoses for DTC UXXXX.
3.CHECK COMBINATION METER FUNCTION L
Refer to MWI-3, "Work Flow".
OK or NG
OK >> GO TO 4. M
NG >> Go to MWI-4, "METER SYSTEM : System Diagram".
4.CHECK INTERMITTENT INCIDENT N
Refer to GI-49, "Intermittent Incident".

>> INSPECTION END O

Revision: October 2008 EC-849 2009 Frontier


COOLING FAN
< COMPONENT DIAGNOSIS > [VQ40DE]
COOLING FAN
Description INFOID:0000000004054096

COMPONENT DESCRIPTION
Cooling Fan Motor
The cooling fan operates at each speed when the current flows in the cooling fan motor as follows.

Cooling fan motor terminals


Cooling fan speed
(+) (−)
1 3 and 4
Low (LOW)
2 3 and 4
High (HI) 1 and 2 3 and 4

Diagnosis Procedure INFOID:0000000004352764

1.CHECK IPDM E/R GROUND CIRCUIT


1. Turn ignition switch OFF.
2. Disconnect IPDM E/R harness connectors E122, E124.
3. Check harness continuity between IPDM E/R terminals 38, 59 and ground.
Refer to Wiring Diagram.

Continuity should exist.


4. Also check harness for short to power.
OK or NG
OK >> GO TO 2.
NG >> Repair open circuit or short to power in harness or connectors.
2.CHECK COOLING FAN MOTOR CIRCUIT FOR OPEN AND SHORT
1. Disconnect cooling fan motor harness connector.
2. Check harness continuity between the following;
cooling fan motor terminal 1 and IPDM E/R terminal 20,
cooling fan motor terminal 2 and IPDM E/R terminal 24.
Refer to Wiring Diagram.

Continuity should exist.


3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3. BBIA0555E
NG >> Repair open circuit or short to ground or short to power
in harness or connectors.
3.CHECK COOLING FAN MOTER GROUND CIRCUIT FOR OPEN OR SHORT
1. Check harness continuity between the following;
cooling fan motor terminal 3 and ground,
cooling fan motor terminal 4 and ground.
Refer to Wiring Diagram.

Continuity should exist.


2. Also check harness for short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to power in harness or connectors.

Revision: October 2008 EC-850 2009 Frontier


COOLING FAN
< COMPONENT DIAGNOSIS > [VQ40DE]

4.CHECK COOLING FAN MOTOR A


Refer to EC-851, "Component Inspection".
OK or NG
OK >> GO TO 5. EC
NG >> Replace cooling fan motor.
5.CHECK INTERMITTENT INCIDENT
C
Perform GI-49, "Intermittent Incident".
OK or NG
OK >> INSPETION END D
NG >> Repair or replace harness or connector.
Component Inspection INFOID:0000000004054098

E
COOLING FAN MOTOR
1. Disconnect cooling fan motor harness connectors.
2. Supply cooling fan motor terminals with battery voltage and F
check operation.

Cooling fan motor terminals G


Cooling fan speed
(+) (−)
1 3 and 4 H
Low
2 3 and 4
High 1 and 2 3 and 4 SEF734W

Cooling fan motor should operate. I


If NG, replace cooling fan motor.

Revision: October 2008 EC-851 2009 Frontier


ELECTRICAL LOAD SIGNAL
< COMPONENT DIAGNOSIS > [VQ40DE]
ELECTRICAL LOAD SIGNAL
Description INFOID:0000000004054099

The electrical load signal (Headlamp switch signal, etc.) is transferred through the CAN communication line
from BCM to ECM via IPDM E/R.
Diagnosis Procedure INFOID:0000000004054100

1.CHECK LOAD SIGNAL CIRCUIT OVERALL FUNCTION-I


1. Turn ignition switch ON.
2. Connect CONSULT-III and select “DATA MONITOR” mode.
3. Select “LOAD SIGNAL” and check indication under the following conditions.

Condition Indication
Rear window defogger switch: ON ON
Rear window defogger switch: OFF OFF
OK or NG
OK >> GO TO 2.
NG >> GO TO 4.
2.CHECK LOAD SIGNAL CIRCUIT OVERALL FUNCTION-II
Check “LOAD SIGNAL” indication under the following conditions.

Condition Indication
Lighting switch: ON at 2nd position ON
Lighting switch: OFF OFF
OK or NG
OK >> GO TO 3.
NG >> GO TO 5.
3.CHECK HEATER FAN SIGNAL CIRCUIT OVERALL FUNCTION
Select “HEATER FAN SW” and check indication under the following conditions.

Condition Indication
Heater fan control switch: ON ON
Heater fan control switch: OFF OFF
OK or NG
OK >> INSPECTION END
NG >> GO TO 6.
4.CHECK REAR WINDOW DEFOGGER SYSTEM
Refer to DEF-3, "Repair Work Flow".

>> INSPECTION END


5.CHECK HEADLAMP SYSTEM
Refer to EXL-4, "Work Flow".

>> INSPECTION END


6.CHECK HEATER FAN CONTROL SYSTEM
Refer to HAC-60, "Symptom Matrix Chart" (Type 1) or HAC-128, "Symptom Matrix Chart" (Type 2).

Revision: October 2008 EC-852 2009 Frontier


ELECTRICAL LOAD SIGNAL
< COMPONENT DIAGNOSIS > [VQ40DE]
>> INSPECTION END
A

EC

Revision: October 2008 EC-853 2009 Frontier


FUEL INJECTOR
< COMPONENT DIAGNOSIS > [VQ40DE]
FUEL INJECTOR
Component Description INFOID:0000000004054101

The fuel injector is a small, precise solenoid valve. When the ECM
supplies a ground to the fuel injector, the coil in the fuel injector is
energized. The energized coil pulls the ball valve back and allows
fuel to flow through the fuel injector into the intake manifold. The
amount of fuel injected depends upon the injection pulse duration.
Pulse duration is the length of time the fuel injector remains open.
The ECM controls the injection pulse duration based on engine fuel
needs.

SEF375Z

Diagnosis Procedure INFOID:0000000004352023

1.INSPECTION START
Turn ignition switch to START.
Are any cylinders ignited?
Yes or No
Yes (With CONSULT-III)>>GO TO 2.
Yes (Without CONSULT-III)>>GO TO 3.
No >> GO TO 7.
2.CHECK OVERALL FUNCTION
With CONSULT-III
1. Start engine.
2. Perform “POWER BALANCE” in “ACTIVE TEST” mode with CONSULT-III.
3. Make sure that each circuit produces a momentary engine speed drop.

OK or NG
OK >> INSPECTION END
NG >> GO TO 7.
3.CHECK FUNCTION OF FUEL INJECTOR-I
Without CONSULT-III
1. Stop engine.
2. Disconnect harness connector F44 (3), F201 (1)

2 : Vacuum tank
: Front

3. Turn ignition switch ON.

AWBIA0686ZZ

Revision: October 2008 EC-854 2009 Frontier


FUEL INJECTOR
< COMPONENT DIAGNOSIS > [VQ40DE]
4. Check voltage between harness connector F44 terminal 3 and
ground with CONSULT-III or tester. A

Voltage: Battery voltage


5. Turn ignition switch OFF. EC
6. Disconnect ECM harness connector.
7. Check harness continuity between harness connector F44 and
ECM as follows. C
Refer to Wiring Diagram.

PBIB2633E
Harness connector F44 D
Cylinder ECM terminal
terminal
1 2 23
3 1 22 E
5 4 21

Continuity should exist. F


8. Also check harness for short to ground and short to power.
OK or NG
G
OK >> GO TO 5.
NG >> GO TO 4.
4.DETECT MALFUNCTIONING PART H
Check the following.
• Harness connectors E2, F32
• IPDM E/R harness connector E119 I
• 15 A fuse (No.55)
• Harness for open or short between harness connector F44 and fuse
• Harness for open or short between harness connector F201 and fuel injector
J

>> Repair open circuit or short to ground or short to power in harness or connectors.
5.CHECK FUNCTION OF FUEL INJECTOR-II K
Provide battery voltage between harness connector F201 as follows
and then interrupt it. Listen to each fuel injector operating sound.
L
Harness connector F201 terminal
Cylinder
(+) (–)
M
1 3 2
3 3 1
5 3 4 N
PBIB2634E
Operating sound should exist.
OK or NG O
OK >> GO TO 6.
NG >> GO TO 7.
P
6.CHECK FUNCTION OF FUEL INJECTOR-III
1. Reconnect all harness connector disconnected.
2. Start engine.

Revision: October 2008 EC-855 2009 Frontier


FUEL INJECTOR
< COMPONENT DIAGNOSIS > [VQ40DE]
3. Listen to fuel injectors No. 2, No. 4, No.6 operating sound.

Clicking noise should exist.


OK or NG
OK >> INSPECTION END
NG >> GO TO 7.

PBIB1986E

7.CHECK FUEL INJECTOR POWER SUPPLY CIRCUIT


1. Turn ignition switch OFF.
2. Disconnect fuel injector harness connector.

BBIA0546E

3. Turn ignition switch ON.


4. Check voltage between fuel injector terminal 1 and ground with
CONSULT-III or tester.

Voltage: Battery voltage


OK or NG
OK >> GO TO 9.
NG >> GO TO 8.

PBIB0582E

8.DETECT MALFUNCTIONING PART


Check the following.
• Harness connectors E2, F32
• Harness connectors F44, F201
• IPDM E/R harness connector E119
• 15 A fuse (No.55)
• Harness for open or short between fuel injector and fuse

>> Repair harness or connectors.


9.CHECK FUEL INJECTOR OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between fuel injector terminal 2 and ECM terminals 21, 22, 23, 40, 41, 42.
Refer to Wiring Diagram.

Continuity should exist.


4. Also check harness for short to ground and short to power.
OK or NG

Revision: October 2008 EC-856 2009 Frontier


FUEL INJECTOR
< COMPONENT DIAGNOSIS > [VQ40DE]
OK >> GO TO 11.
NG >> GO TO 10. A
10.DETECT MALFUNCTIONING PART
Check the following.
EC
• Harness connectors F201, F44
• Harness for open or short between fuel injector and ECM

C
>> Repair open circuit or short to ground or short to power in harness or connectors.
11.CHECK FUEL INJECTOR
Refer to EC-857, "Component Inspection". D
OK or NG
OK >> GO TO 12.
NG >> Replace fuel injector. E
12.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident". F

>> INSPECTION END


Component Inspection INFOID:0000000004054103
G

FUEL INJECTOR
H
1. Disconnect injector harness connector.
2. Check resistance between terminals as shown in the figure.
I
Resistance: 11.1 - 14.5Ω [at 10 - 60°C (50 - 140°F)]

PBIB1727E

Revision: October 2008 EC-857 2009 Frontier


FUEL PUMP
< COMPONENT DIAGNOSIS > [VQ40DE]
FUEL PUMP
Description INFOID:0000000004054104

SYSTEM DESCRIPTION

Sensor Input Signal to ECM ECM Function Actuator


Crankshaft position sensor (POS)
Engine speed*
Camshaft position sensor (PHASE) Fuel pump control Fuel pump relay
Battery Battery voltage*
*: ECM determines the start signal status by the signals of engine speed and battery voltage.
The ECM activates the fuel pump for several seconds after the ignition switch is turned ON to improve engine
start ability. If the ECM receives a engine speed signal from the camshaft position sensor (PHASE), it knows
that the engine is rotating, and causes the pump to operate. If the engine speed signal is not received when
the ignition switch is ON, the engine stalls. The ECM stops pump operation and prevents battery discharging,
thereby improving safety. The ECM does not directly drive the fuel pump. It controls the ON/OFF fuel pump
relay, which in turn controls the fuel pump.

Condition Fuel pump operation


Ignition switch is turned to ON. Operates for 1 second.
Engine running and cranking Operates.
When engine is stopped Stops in 1.5 seconds.
Except as shown above Stops.

COMPONENT DESCRIPTION
A turbine type design fuel pump is used in the fuel tank.

PBIB1569E

Diagnosis Procedure INFOID:0000000004054105

1.CHECK OVERALL FUNCTION


1. Turn ignition switch ON.
2. Pinch fuel feed hose with two fingers.
Fuel pressure pulsation should be felt on the fuel feed hose
for 1 second after ignition switch is turned ON.
OK or NG
OK >> INSPECTION END
NG >> GO TO 2.

BBIA0563E

2.CHECK FUEL PUMP POWER SUPPLY CIRCUIT-I


1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Turn ignition switch ON.
Revision: October 2008 EC-858 2009 Frontier
FUEL PUMP
< COMPONENT DIAGNOSIS > [VQ40DE]
4. Check voltage between ECM terminal 113 and ground with
CONSULT-III or tester. A

Voltage: Battery voltage


OK or NG EC
OK >> GO TO 5.
NG >> GO TO 3.
C

PBIB1187E

3.CHECK FUEL PUMP POWER SUPPLY CIRCUIT-II D

Check voltage between IPDM E/R terminal 46 and ground with


CONSULT-III or tester.
E
Voltage: Battery voltage
OK or NG F
OK >> GO TO 4.
NG >> GO TO 12.
G

PBIB2656E

4.DETECT MALFUNCTIONING PART H


Check harness for open or short between IPDM E/R and ECM

I
>> Repair harness or connectors.
5.CHECK FUEL PUMP POWER SUPPLY CIRCUIT-III
1. Turn ignition switch OFF. J
2. Reconnect all harness connectors disconnected.
3. Disconnect “fuel level sensor unit and fuel pump” harness con-
nector. K
4. Turn ignition switch ON.

BBIA0545E

N
5. Check voltage between “fuel level sensor unit and fuel pump”
terminal 1 and ground with CONSULT-III or tester.
O
Voltage: Battery voltage should exist for 1 sec-
ond after ignition switch is turned ON.
6. Also check harness for short to ground and short to power. P
OK or NG
OK >> GO TO 9.
NG >> GO TO 6.
PBIB0795E

6.CHECK 15A FUSE


1. Turn ignition switch OFF.
Revision: October 2008 EC-859 2009 Frontier
FUEL PUMP
< COMPONENT DIAGNOSIS > [VQ40DE]
2. Disconnect 15A fuse.
3. Check 15 A fuse (No.48).
OK or NG
OK >> GO TO 7.
NG >> Replace 15A fuse.
7.CHECK FUEL PUMP POWER SUPPLY CURCUIT-IV
1. Disconnect IPDM E/R harness connector E119.
2. Check harness continuity between “fuel level sensor unit and fuel pump” terminal 1 and IPDM E/R termi-
nal 13.
Refer to Wiring Diagram.

Continuity should exist.


3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 12.
NG >> GO TO 8.
8.DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors C1, E41
• Harness for open or short between “fuel level sensor unit and fuel pump” and IPDM E/R

>> Repair open circuit or short to ground or short to power in harness or connectors.
9.CHECK FUEL PUMP GROUND CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between “fuel level sensor unit and fuel pump” terminal 3 and ground.
Refer to Wiring Diagram.

Continuity should exist.


2. Also check harness for short to ground.
OK or NG
OK >> GO TO 11.
NG >> GO TO 10.
10.DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors C1, E41
• Harness for open or short between “fuel level sensor unit and fuel pump” and ground

>> Repair open circuit or short to power in harness or connectors.


11.CHECK FUEL PUMP
Refer to EC-861, "Component Inspection".
OK or NG
OK >> GO TO 12.
NG >> Replace fuel pump.
12.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".
OK or NG
OK >> Replace IPDM E/R.
NG >> Repair or replace harness or connectors.

Revision: October 2008 EC-860 2009 Frontier


FUEL PUMP
< COMPONENT DIAGNOSIS > [VQ40DE]
Component Inspection INFOID:0000000004054106

A
FUEL PUMP
1. Disconnect “fuel level sensor unit and fuel pump” harness connector.
EC
2. Check resistance between “fuel level sensor unit and fuel pump”
terminals 1 and 3.

C
Resistance: Approximately 0.2 - 5.0Ω [at 25°C (77°F)]

E
SEC918C

Revision: October 2008 EC-861 2009 Frontier


IGNITION SIGNAL
< COMPONENT DIAGNOSIS > [VQ40DE]
IGNITION SIGNAL
Component Description INFOID:0000000004054107

IGNITION COIL & POWER TRANSISTOR


The ignition signal from the ECM is sent to and amplified by the power transistor. The power transistor turns
ON and OFF the ignition coil primary circuit. This ON/OFF operation induces the proper high voltage in the coil
secondary circuit.

BBIA0561E

Diagnosis Procedure INFOID:0000000004054108

1.CHECK ENGINE START


Turn ignition switch OFF, and restart engine.
Is engine running?
Yes or No
Yes (With CONSULT-III)>>GO TO 2.
Yes (Without CONSULT-III)>>GO TO 3.
No >> GO TO 4.
2.CHECK OVERALL FUNCTION
With CONSULT-III
1. Perform “POWER BALANCE” in “ACTIVE TEST” mode with CONSULT-III.
2. Make sure that each circuit produces a momentary engine speed drop.
OK or NG
OK >> INSPECTION END
NG >> GO TO 10.
3.CHECK OVERALL FUNCTION
Without CONSULT-III
1. Let engine idle.
2. Read the voltage signal between ECM terminals 60, 61, 62, 79,
80, 81 and ground with an oscilloscope.
3. Verify that the oscilloscope screen shows the signal wave as
shown below.
NOTE:
The pulse cycle changes depending on rpm at idle.

PBIB1186E

SEC986C

OK or NG
OK >> INSPECTION END
NG >> GO TO 10.
4.CHECK IGNITION COIL POWER SUPPLY CIRCUIT-I
Revision: October 2008 EC-862 2009 Frontier
IGNITION SIGNAL
< COMPONENT DIAGNOSIS > [VQ40DE]
1. Turn ignition switch OFF, wait at least 10 seconds and then turn it ON.
2. Check voltage between ECM terminals 119, 120 and ground A
with CONSULT-III or tester.

Voltage: Battery voltage EC


OK or NG
OK >> GO TO 5.
NG >> Go to EC-542, "Diagnosis Procedure". C

MBIB0034E D
5.CHECK IGNITION COIL POWER SUPPLY CIRCUIT-II
1. Turn ignition switch OFF.
E
2. Disconnect condenser-1 harness connector.
3. Turn ignition switch ON.

H
BBIA0562E

4. Check voltage between condenser-1 terminal 1 and ground with


I
CONSULT-III or tester.

Voltage: Battery voltage


J
OK or NG
OK >> GO TO 8.
NG >> GO TO 6.
K

PBIB0624E
L
6.CHECK IGNITION COIL POWER SUPPLY CIRCUIT-III
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R harness connector E119. M
3. Check harness continuity between IPDM E/R terminal 3 and condenser-1 terminal 1.
Refer to Wiring Diagram.
N
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG O
OK >> GO TO 17.
NG >> GO TO 7.
7.DETECT MALFUNCTIONING PART P

Check the following.


• Harness connectors E2, F32
• Harness for open or short between condenser-1 and IPDM E/R

>> Repair open circuit or short to ground or short to power in harness or connectors.

Revision: October 2008 EC-863 2009 Frontier


IGNITION SIGNAL
< COMPONENT DIAGNOSIS > [VQ40DE]

8.CHECK CONDENSER-1 GROUND CIRCUIT FOR OPEN AND SHORT


1. Turn ignition switch OFF.
2. Check harness continuity between condenser-1 terminal 2 and ground.
Refer to Wiring Diagram.

Continuity should exist.


3. Also check harness for short to power.
OK or NG
OK >> GO TO 9.
NG >> Repair open circuit or short to power in harness or connectors.
9.CHECK CONDENSER-1
Refer to EC-865, "Component Inspection".
OK or NG
OK >> GO TO 10.
NG >> Replace condenser-1.
10.CHECK IGNITION COIL POWER SUPPLY CIRCUIT-V
1. Turn ignition switch OFF.
2. Reconnect all harness connectors disconnected.
3. Disconnect ignition coil harness connector.

BBIA0561E

4. Turn ignition switch ON.


5. Check voltage between ignition coil terminal 3 and ground with
CONSULT-III or tester.

Voltage: Battery voltage


OK or NG
OK >> GO TO 12.
NG >> GO TO 11.

PBIB0138E

11.DETECT MALFUNCTIONING PART


Check the following.
• Harness connectors F26, F225
• Harness for open or short between ignition coil and harness connector F32

>> Repair or replace harness or connectors.


12.CHECK IGNITION COIL GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Check harness continuity between ignition coil terminal 2 and ground.
Refer to Wiring Diagram.

Continuity should exist.

Revision: October 2008 EC-864 2009 Frontier


IGNITION SIGNAL
< COMPONENT DIAGNOSIS > [VQ40DE]
3. Also check harness for short to power.
OK or NG A
OK >> GO TO 14.
NG >> GO TO 13.
13.DETECT MALFUNCTIONING PART EC

Check the following.


• Harness connectors F225, F26
C
• Harness for open or short between ignition coil and ground

>> Repair open circuit or short to power in harness or connectors. D


14.CHECK IGNITION COIL OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminals 60, 61, 62, 79, 80, 81 and ignition coil terminal 1. E
Refer to Wiring Diagram.

Continuity should exist. F


3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 16. G
NG >> GO TO 15.
15.DETECT MALFUNCTIONING PART H
Check the following.
• Harness connectors F26, F225
• Harness for open or short between ignition coil and ECM
I

>> Repair open circuit or short to ground or short to power in harness or connectors.
16.CHECK IGNITION COIL WITH POWER TRANSISTOR J
Refer to EC-865, "Component Inspection".
OK or NG
K
OK >> GO TO 17.
NG >> Replace malfunctioning ignition coil with power transistor.
17.CHECK INTERMITTENT INCIDENT L
Refer to GI-49, "Intermittent Incident".

>> INSPECTION END M

Component Inspection INFOID:0000000004054109

N
IGNITION COIL WITH POWER TRANSISTOR
CAUTION:
Do the following procedure in the place where ventilation is good without the combustible.
1. Turn ignition switch OFF. O
2. Disconnect ignition coil harness connector.

Revision: October 2008 EC-865 2009 Frontier


IGNITION SIGNAL
< COMPONENT DIAGNOSIS > [VQ40DE]
3. Check resistance between ignition coil terminals as follows.

Terminal No. (Polarity) Resistance Ω [at 25°C (77°F)]


1 and 2 Except 0 or ∞
1 and 3
Except 0
2 and 3
4. If NG, Replace ignition coil with power transistor.
If OK, go to next step.
5. Turn ignition switch OFF.
PBIB0847E
6. Reconnect all harness connectors disconnected.
7. Remove fuel pump fuse (No.48) in IPDM E/R to release fuel
pressure.
NOTE:
Do not use CONSULT-III to release fuel pressure, or fuel pres-
sure applies again during the following procedure.
8. Start engine.
9. After engine stalls, crank it two or three times to release all fuel
pressure.
10. Turn ignition switch OFF.
11. Remove ignition coil harness connectors to avoid the electrical
discharge from the ignition coils.
BBIA0534E
12. Remove ignition coil and spark plug of the cylinder to be
checked.
13. Crank engine for five seconds or more to remove combustion gas in the cylinder.
14. Connect spark plug and harness connector to ignition coil.
15. Fix ignition coil using a rope etc. with gap of 13 - 17 mm (0.52 -
0.66 in) between the edge of the spark plug and grounded metal
portion as shown in the figure.
16. Crank engine for about three seconds, and check whether spark
is generated between the spark plug and the grounded part.

Spark should be generated.


CAUTION:
• Never place to the spark plug and the ignition coil within
50cm (19.7 in) each other. Be careful not to get an electri-
cal shock while checking, because the electrical dis- JMBIA0066GB

charge voltage becomes 20 kV or more.


• It might cause to damage the ignition coil if the gap of more than 17 mm (0.66 in) is made.
NOTE:
When the gap is less than 13 mm (0.52 in), the spark might be generated even if the coil is mal-
functioning.
17. If NG, Replace ignition coil with power transistor.
CONDENSER-1
1. Turn ignition switch OFF.
2. Disconnect condenser-1 harness connector.
3. Check resistance between condenser-1 terminals 1 and 2.

Resistance Above 1 MΩ at 25°C (77°F)

PBIB0794E

Revision: October 2008 EC-866 2009 Frontier


ON BOARD REFUELING VAPOR RECOVERY (ORVR)
< COMPONENT DIAGNOSIS > [VQ40DE]
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
A
System Description INFOID:0000000004054110

EC

PBIB1068E

From the beginning of refueling, the air and vapor inside the fuel tank go through refueling EVAP vapor cut
valve and EVAP/ORVR line to the EVAP canister. The vapor is absorbed by the EVAP canister and the air is H
released to the atmosphere.
When the refueling has reached the full level of the fuel tank, the refueling EVAP vapor cut valve is closed and
refueling is stopped because of auto shut-off. The vapor which was absorbed by the EVAP canister is purged
during driving. I
WARNING:
When conducting inspections below, always observe the following:
• Put a “CAUTION: FLAMMABLE” sign in workshop. J
• Never smoke while servicing fuel system. Keep open flames and sparks away from work area.
• Always furnish the workshop with a CO2 fire extinguisher.
CAUTION:
K
• Before removing fuel line parts, carry out the following procedures:
- Put drained fuel in an explosion-proof container and put lid on securely.
- Release fuel pressure from fuel line. Refer to EC-943, "Fuel Pressure Check".
- Disconnect battery negative cable. L
• Always replace O-ring when the fuel gauge retainer is removed.
• Never kink or twist hose and tube when they are installed.
• Never tighten hose and clamps excessively to avoid damaging hoses. M
• After installation, run engine and check for fuel leaks at connection.
• Never attempt to top off the fuel tank after the fuel pump nozzle shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel spray and possibly a fire.
N
Diagnosis Procedure INFOID:0000000004054111

SYMPTOM: FUEL ODOR FROM EVAP CANISTER IS STRONG. O


1.CHECK EVAP CANISTER
1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached. P
2. Weigh the EVAP canister with EVAP canister vent control valve and EVAP control system pressure sen-
sor attached.
The weight should be less than 2.0 kg (4.4 lb).
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.

Revision: October 2008 EC-867 2009 Frontier


ON BOARD REFUELING VAPOR RECOVERY (ORVR)
< COMPONENT DIAGNOSIS > [VQ40DE]

2.CHECK IF EVAP CANISTER IS SATURATED WITH WATER


Does water drain from the EVAP canister?
Yes or No
Yes >> GO TO 3.
No >> GO TO 6.

BBIA0558E

3.REPLACE EVAP CANISTER


Replace EVAP canister with a new one.

>> GO TO 4.
4.CHECK DRAIN FILTER
Refer to EC-870, "Component Inspection".
OK or NG
OK >> GO TO 5.
NG >> Replace drain filter.
5.DETECT MALFUNCTIONING PART
Check the EVAP hose between EVAP canister and vehicle frame for clogging or poor connection.

>> Repair or replace EVAP hose.


6.CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to EC-870, "Component Inspection".
OK or NG
OK >> INSPECTION END
NG >> Replace refueling EVAP vapor cut valve with fuel tank.

SYMPTOM: CANNOT REFUEL/FUEL ODOR FROM THE FUEL FILLER OPENING IS STRONG
WHILE REFUELING.
1.CHECK EVAP CANISTER
1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
2. Weigh the EVAP canister with EVAP canister vent control valve and EVAP control system pressure sen-
sor attached.
The weight should be less than 2.0 kg (4.4 lb).
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
2.CHECK IF EVAP CANISTER IS SATURATED WITH WATER

Revision: October 2008 EC-868 2009 Frontier


ON BOARD REFUELING VAPOR RECOVERY (ORVR)
< COMPONENT DIAGNOSIS > [VQ40DE]
Does water drain from the EVAP canister?
Yes or No A
Yes >> GO TO 3.
No >> GO TO 6.
EC

BBIA0558E

3.REPLACE EVAP CANISTER D

Replace EVAP canister with a new one.


E
>> GO TO 4.
4.CHECK DRAIN FILTER
F
Refer to EC-870, "Component Inspection".
OK or NG
OK >> GO TO 5. G
NG >> Replace drain filter.
5.DETECT MALFUNCTIONING PART
Check the EVAP hose between EVAP canister and vehicle frame for clogging or poor connection. H

>> Repair or replace EVAP hose.


I
6.CHECK VENT HOSES AND VENT TUBES
Check hoses and tubes between EVAP canister and refueling control valve for clogging, kinks, looseness and
improper connection. J
OK or NG
OK >> GO TO 7.
NG >> Repair or replace hoses and tubes. K
7.CHECK FILLER NECK TUBE
Check recirculation line for clogging, dents and cracks.
L
OK or NG
OK >> GO TO 8.
NG >> Replace filler neck tube.
M
8.CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to EC-870, "Component Inspection".
OK or NG N
OK >> GO TO 9.
NG >> Replace refueling EVAP vapor cut valve with fuel tank.
9.CHECK FUEL FILLER TUBE O

Check filler neck tube and hose connected to the fuel tank for clogging, dents and cracks.
OK or NG P
OK >> GO TO 10.
NG >> Replace fuel filler tube.
10.CHECK ONE-WAY FUEL VALVE-I
Check one-way valve for clogging.
OK or NG
OK >> GO TO 11.
Revision: October 2008 EC-869 2009 Frontier
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
< COMPONENT DIAGNOSIS > [VQ40DE]
NG >> Repair or replace one-way fuel valve with fuel tank.
11.CHECK ONE-WAY FUEL VALVE-II
1. Make sure that fuel is drained from the tank.
2. Remove fuel filler tube and hose.
3. Check one-way fuel valve for operation as follows.
When a stick is inserted, the valve should open, when removing
stick it should close.
Do not drop any material into the tank.
OK or NG
OK >> INSPECTION END
NG >> Replace fuel filler tube or replace one-way fuel valve
with fuel tank.

SEF665U

Component Inspection INFOID:0000000004054112

REFUELING EVAP VAPOR CUT VALVE


With CONSULT-III
1. Remove fuel tank. Refer to FL-6, "Removal and Installation".
2. Drain fuel from the tank as follows:
a. Remove fuel feed hose located on the fuel gauge retainer.
b. Connect a spare fuel hose, one side to fuel gauge retainer where the hose was removed and the other
side to a fuel container.
c. Drain fuel using “FUEL PUMP RELAY” in “ACTIVE TEST” mode with CONSULT-III.
3. Check refueling EVAP vapor cut valve for being stuck to close as follows.
Blow air into the refueling EVAP vapor cut valve (from the end of EVAP/ORVR line hose), and check that
the air flows freely into the tank.
4. Check refueling EVAP vapor cut valve for being stuck to open as follows.
a. Connect vacuum pump to hose end.
b. Remove fuel gauge retainer with fuel gauge unit.
Always replace O-ring with new one.
c. Turn fuel tank upside down.
d. Apply vacuum pressure to hose end [−13.3 kPa (−100 mmHg, −3.94 inHg)] with fuel gauge retainer
remaining open and check that the pressure is applicable.

BBIA0568E

Without CONSULT-III

Revision: October 2008 EC-870 2009 Frontier


ON BOARD REFUELING VAPOR RECOVERY (ORVR)
< COMPONENT DIAGNOSIS > [VQ40DE]
1. Remove fuel tank. Refer to FL-6, "Removal and Installation".
2. Drain fuel from the tank as follows: A
a. Remove fuel gauge retainer.
b. Drain fuel from the tank using a handy pump into a fuel container.
EC
3. Check refueling EVAP vapor cut valve for being stuck to close as follows.
Blow air into the refueling EVAP vapor cut valve (from the end of EVAP/ORVR line hose), and check that
the air flows freely into the tank.
4. Check refueling EVAP vapor cut valve for being stuck to open as follows. C
a. Connect vacuum pump to hose end.
b. Remove fuel gauge retainer with fuel gauge unit.
Always replace O-ring with new one. D
c. Turn fuel tank upside down.
d. Apply vacuum pressure to hose end [−13.3 kPa (−100 mmHg, −3.94 inHg)] with fuel gauge retainer
E
remaining open and check that the pressure is applicable.

J
BBIA0568E

DRAIN FILTER K
1. Check visually for insect nests in the drain filter air inlet.
2. Check visually for cracks or flaws in the appearance.
3. Check visually for cracks or flaws in the hose. L
4. Blow air into port A and check that it flows freely out of port B.
5. Block port B.
6. Blow air into port A and check that there is no leakage. M
7. If NG, replace drain filter.

O
PBIB3641E

Revision: October 2008 EC-871 2009 Frontier


POSITIVE CRANKCASE VENTILATION
< COMPONENT DIAGNOSIS > [VQ40DE]
POSITIVE CRANKCASE VENTILATION
Description INFOID:0000000004054113

SYSTEM DESCRIPTION

SEC921C

This system returns blow-by gas to the intake manifold.


The positive crankcase ventilation (PCV) valve is provided to conduct crankcase blow-by gas to the intake
manifold. During partial throttle operation of the engine, the intake manifold sucks the blow-by gas through the
PCV valve. Normally, the capacity of the valve is sufficient to handle any blow-by and a small amount of venti-
lating air. The ventilating air is then drawn from the air inlet tubes into the crankcase. In this process the air
passes through the hose connecting air inlet tubes to rocker cover. Under full-throttle condition, the manifold
vacuum is insufficient to draw the blow-by flow through the valve. The flow goes through the hose connection
in the reverse direction.
On vehicles with an excessively high blow-by, the valve does not
meetthe requirement. This is because some of the flow will go
through the hoseconnection to the air inlet tubes under all condi-
tions.

PBIB1588E

Component Inspection INFOID:0000000004054114

PCV (POSITIVE CRANKCASE VENTILATION) VALVE


With engine running at idle, remove PCV valve from rocker cover. A
properly working valve makes a hissing noise as air passes through
it. A strong vacuum should be felt immediately when a finger is
placed over valve inlet.

PBIB1589E

Revision: October 2008 EC-872 2009 Frontier


POSITIVE CRANKCASE VENTILATION
< COMPONENT DIAGNOSIS > [VQ40DE]
PCV VALVE VENTILATION HOSE
1. Check hoses and hose connections for leaks. A
2. Disconnect all hoses and clean with compressed air. If any
hosecannot be freed of obstructions, replace.
EC

D
S-ET277

Revision: October 2008 EC-873 2009 Frontier


REFRIGERANT PRESSURE SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
REFRIGERANT PRESSURE SENSOR
Component Description INFOID:0000000004054115

The refrigerant pressure sensor is installed at the condenser of the


air conditioner system. The sensor uses an electrostatic volume
pressure transducer to convert refrigerant pressure to voltage. The
voltage signal is sent to ECM, and ECM controls cooling fan system.

BBIA0564E

PBIB2657E

Diagnosis Procedure INFOID:0000000004054116

1.CHECK REFRIGERANT PRESSURE SENSOR OVERALL FUNCTION


1. Start engine and warm it up to normal operating temperature.
2. Turn A/C switch and blower switch ON.
3. Check voltage between ECM terminal 70 and ground with CON-
SULT-III or tester.

Voltage: 1.0 - 4.0V


OK or NG
OK >> INSPECTION END
NG >> GO TO 2.

PBIB1188E

2.CHECK GROUND CONNECTIONS


1. Turn A/C switch and blower switch OFF.
2. Turn ignition switch OFF.
3. Loosen and retighten three ground screws on the body. Refer to EC-545, "Ground Inspection".

BBIA0539E

Revision: October 2008 EC-874 2009 Frontier


REFRIGERANT PRESSURE SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]
OK or NG
OK >> GO TO 3. A
NG >> Repair or replace ground connections.
3.CHECK REFRIGERANT PRESSURE SENSOR POWER SUPPLY CIRCUIT
EC
1. Disconnect refrigerant pressure sensor harness connector.
2. Turn ignition switch ON.
C

E
BBIA0564E

3. Check voltage between refrigerant pressure sensor terminal 3 F


and ground with CONSULT-III or tester.

Voltage: Approximately 5V
G
OK or NG
OK >> GO TO 5.
NG >> GO TO 4. H

PBIB1872E I
4.DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors E5, F14 J
• Harness for open or short between ECM and refrigerant pressure sensor

>> Repair harness or connectors. K

5.CHECK REFRIGERANT PRESSURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. L
2. Disconnect ECM harness connector.
3. Check harness continuity between refrigerant pressure sensor terminal 1 and ECM terminal 67.
Refer to Wiring Diagram.
M
Continuity should exist.
4. Also check harness for short to ground and short to power. N
OK or NG
OK >> GO TO 7.
NG >> GO TO 6. O
6.DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors E5, F14 P
• Harness for open or short between ECM and refrigerant pressure sensor

>> Repair open circuit or short to ground or short to power in harness or connectors.
7.CHECK REFRIGERANT PRESSURE SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal 70 and refrigerant pressure sensor terminal 2.
Refer to Wiring Diagram.
Revision: October 2008 EC-875 2009 Frontier
REFRIGERANT PRESSURE SENSOR
< COMPONENT DIAGNOSIS > [VQ40DE]

Continuity should exist.


2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 9.
NG >> GO TO 8.
8.DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors E5, F14
• Harness for open or short between ECM and refrigerant pressure sensor

>> Repair open circuit or short to ground or short to power in harness or connectors.
9.CHECK INTERMITTENT INCIDENT
Refer to GI-49, "Intermittent Incident".
OK or NG
OK >> Replace refrigerant pressure sensor.
NG >> Repair or replace.

Revision: October 2008 EC-876 2009 Frontier


VIAS
< COMPONENT DIAGNOSIS > [VQ40DE]
VIAS
A
Diagnosis Procedure INFOID:0000000004054117

1.CHECK OVERALL FUNCTION EC


With CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Perform “VIAS SOL VALVE” in “ACTIVE TEST” mode with CONSULT-III. C
3. Turn VIAS control solenoid valve “ON” and “OFF”, and make
sure that power valve actuator rod moves.
D

F
BBIA0570E

Without CONSULT-III G
1. Start engine and warm it up to normal operating temperature.
2. Rev engine up to between 2,200 and 3,300 rpm and make sure
that power valve actuator rod moves. H
OK or NG
OK >> INSPECTION END
NG (With CONSULT-III) >>GO TO 2. I
NG (Without CONSULT-III) >>GO TO 3.

BBIA0570E

2.CHECK VACUUM EXISTENCE K

With CONSULT-III
1. Stop engine and disconnect vacuum hose connected to power valve actuator. L
2. Start engine and let it idle.
3. Perform “VIAS SOL VALVE” in “ACTIVE TEST” mode with CONSULT-III.
4. Turn VIAS control solenoid valve “ON” and “OFF”, and check vacuum existence under the following con-
ditions. M

VIAS SOL VALVE Vacuum


ON Should exist.
N

OFF Should not exist.

O
OK or NG
OK >> Repair or replace power valve actuator.
NG >> GO TO 4.
P
3.CHECK VACUUM EXISTENCE
Without CONSULT-III
1. Stop engine and disconnect vacuum hose connected to power valve actuator.
2. Disconnect VIAS control solenoid valve harness connector.
3. Start engine and let it idle.

Revision: October 2008 EC-877 2009 Frontier


VIAS
< COMPONENT DIAGNOSIS > [VQ40DE]
4. Apply 12V of direct current between VIAS control solenoid valve
terminals 1 and 2.
5. Check vacuum existence under the following conditions.

Condition Vacuum
12V direct current supply Should exist.
No supply Should not exist.
OK or NG
OK >> Repair or replace power valve actuator.
PBIB0845E
NG >> GO TO 4.
4.CHECK VACUUM HOSE
1. Stop engine.
2. Check hoses and tubes between intake manifold and power
valve actuator for cracks, clogging, improper connection or dis-
connection. Refer to EC-501, "Vacuum Hose Drawing".
OK or NG
OK >> GO TO 5.
NG >> Repair hoses or tubes.

SEF109L

5.CHECK VACUUM TANK


Refer to EC-879, "Component Inspection".
OK or NG
OK >> GO TO 6.
NG >> Replace vacuum tank.
6.CHECK VIAS CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect VIAS control solenoid valve harness connector.
3. Turn ignition switch ON.

BBIA0569E

4. Check voltage between terminal 1 and ground with CONSULT-


III or tester.

Voltage: Battery voltage


OK or NG
OK >> GO TO 8.
NG >> GO TO 7.

PBIB0173E

Revision: October 2008 EC-878 2009 Frontier


VIAS
< COMPONENT DIAGNOSIS > [VQ40DE]

7.DETECT MALFUNCTIONING PART A


Check the following.
• Harness connectors E2, F32
• Harness for open or short between VIAS control solenoid valve and IPDM E/R
EC
• Harness for open or short between VIAS control solenoid valve and ECM

>> Repair harness or connectors.


C
8.CHECK VIAS CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector. D
3. Check harness continuity between ECM terminal 29 and VIAS control solenoid valve terminal 2.
Refer to Wiring Diagram.
E
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG F
OK >> GO TO 9.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
9.CHECK VIAS CONTROL SOLENOID VALVE G

Refer to EC-879, "Component Inspection".


OK or NG H
OK >> GO TO 10.
NG >> Replace VIAS control solenoid valve.
10.CHECK INTERMITTENT INCIDENT I
Refer to GI-49, "Intermittent Incident".

J
>> INSPECTION END
Component Inspection INFOID:0000000004054118

K
VIAS CONTROL SOLENOID VALVE
With CONSULT-III
L
1. Reconnect harness connectors disconnected.
2. Turn ignition switch ON.
3. Perform “VIAS SOL VALVE” in “ACTIVE TEST” mode. M
4. Check air passage continuity and operation delay time under the
following conditions.
N
Condition Air passage continuity Air passage continuity
VIAS SOL VALVE between (A) and (B) between (A) and (C)
ON Yes No O
OFF No Yes
Operation takes less than 1 second.
P
JMBIA0180ZZ

Without CONSULT-III

Revision: October 2008 EC-879 2009 Frontier


VIAS
< COMPONENT DIAGNOSIS > [VQ40DE]
Check air passage continuity and operation delay time under the fol-
lowing conditions.

Air passage continuity Air passage continuity


Condition
between (A) and (B) between (A) and (C)
12V direct current supply
Yes No
between terminals 1 and 2
No supply No Yes
Operation takes less than 1 second.
PBIB2532E

VACUUM TANK
1. Disconnect vacuum hose connected to vacuum tank.
2. Connect a vacuum pump to the port (A) of vacuum tank.
3. Apply vacuum and make sure that vacuum exists at the port (B).

PBIB0846E

Revision: October 2008 EC-880 2009 Frontier


ECM
< ECU DIAGNOSIS > [VQ40DE]

ECU DIAGNOSIS A
ECM
CONSULT-III Reference Value in Data Monitor Mode INFOID:0000000004054119
EC
Remarks:
z Specification data are reference values.
z Specification data are output/input values which are detected or supplied by the ECM at the connector. C
* Specification data may not be directly related to their components signals/values/operations.
i.e. Adjust ignition timing with a timing light before monitoring IGN TIMING, because the monitor may show the specification data in spite of the
ignition timing not being adjusted to the specification data. This IGN TIMING monitors the data calculated by the ECM according to the signals
input from the camshaft position sensor and other ignition timing related sensors. D
MONITOR ITEM CONDITION SPECIFICATION
• Run engine and compare CONSULT-III value with the tachometer indica- Almost the same speed as the
ENG SPEED
tion. tachometer indication.
E
MAS A/F SE-B1 See EC-534.
B/FUEL SCHDL See EC-534.
A/F ALPHA-B1 F
See EC-534.
A/F ALPHA-B2
COOLAN TEMP/S • Engine: After warming up More than 70°C (158°F)
A/F SEN1 (B1) G
• Engine: After warming up Maintaining engine speed at 2,000 rpm Fluctuates around 2.2 V
A/F SEN1 (B2)
• Revving engine from idle to 3,000 rpm quickly after the following conditions
are met H
HO2S2 (B1) 0 - 0.3V ←→ Approx. 0.6 - 1.0
- Engine: After warming up
HO2S2 (B2) V
- Keeping engine speed between 3,500 and 4,000 rpm for 1 minute and at
idle for 1 minute under no load.
I
• Revving engine from idle to 3,000 rpm quickly after the following conditions
are met
HO2S2 MNTR (B1)
- Engine: After warming up LEAN ←→ RICH
HO2S2 MNTR (B2)
- Keeping engine speed between 3,500 and 4,000 rpm for 1 minute and at J
idle for 1 minute under no load.
• Turn drive wheels and compare CONSULT-III value with the speedometer Almost the same speed as the
VHCL SPEED SE
indication. speedometer indication
K
BATTERY VOLT • Ignition switch: ON (Engine stopped) 11 - 14 V

• Ignition switch: ON Accelerator pedal: Fully released 0.65 - 0.87 V


ACCEL SEN 1
(Engine stopped) Accelerator pedal: Fully depressed More than 4.3 V L

• Ignition switch: ON Accelerator pedal: Fully released 0.56 - 0.96V


ACCEL SEN 2*1 (Engine stopped) Accelerator pedal: Fully depressed More than 4.0 V
M
TP SEN 1-B1 • Ignition switch: ON Accelerator pedal: Fully released More than 0.36 V
(Engine stopped)
TP SEN 2-B1*1 • Shift lever: D (A/T), 1st (M/T) Accelerator pedal: Fully depressed Less than 4.75 V
N
EVAP SYS PRES • Ignition switch: ON Approx. 1.8 - 4.8 V
START SIGNAL • Ignition switch: ON → START → ON OFF → ON → OFF

• Ignition switch: ON Accelerator pedal: Fully released ON O


CLSD THL POS
(Engine stopped) Accelerator pedal: Slightly depressed OFF
Air conditioner switch: OFF OFF
• Engine: After warming up, idle the
AIR COND SIG Air conditioner switch: ON P
engine ON
(Compressor operates.)
Shift lever: P or N (A/T), Neutral (M/T) ON
P/N POSI SW • Ignition switch: ON
Shift lever: Except above OFF

• Engine: After warming up, idle the Steering wheel: Not being turned OFF
PW/ST SIGNAL
engine Steering wheel: Being turned. ON

Revision: October 2008 EC-881 2009 Frontier


ECM
< ECU DIAGNOSIS > [VQ40DE]
MONITOR ITEM CONDITION SPECIFICATION
Rear window defogger switch is ON
ON
and/or lighting switch is in 2nd
LOAD SIGNAL • Ignition switch: ON
Rear window defogger switch is OFF
OFF
and lighting switch is OFF
IGNITION SW • Ignition switch: ON → OFF → ON ON → OFF → ON

• Engine: After warming up, idle the Heater fan: Operating. ON


HEATER FAN SW
engine Heater fan: Not operating OFF
Brake pedal: Fully released OFF
BRAKE SW • Ignition switch: ON
Brake pedal: Slightly depressed ON
• Engine: After warming up Idle 2.0 - 3.0 msec
• Shift lever: P or N (A/T), Neutral
INJ PULSE-B1
(M/T)
INJ PULSE-B2 2,000 rpm 1.9 - 2.9 msec
• Air conditioner switch: OFF
• No load
• Engine: After warming up Idle 13° - 18° BTDC
• Shift lever: P or N (A/T), Neutral
IGN TIMING (M/T)
• Air conditioner switch: OFF 2,000 rpm 25° - 45° BTDC
• No load
• Engine: After warming up Idle 5% - 35%
• Shift lever: P or N (A/T), Neutral
CAL/LD VALUE (M/T)
• Air conditioner switch: OFF 2,500 rpm 5% - 35%
• No load
• Engine: After warming up Idle 2.0 - 6.0 g·m/s
• Shift lever: P or N (A/T), Neutral
MASS AIRFLOW (M/T)
• Air conditioner switch: OFF 2,500 rpm 7.0 - 20.0 g·m/s
• No load
• Engine: After warming up Idle
• Shift lever: P or N (A/T), Neutral (Accelerator pedal is not depressed 0%
PURG VOL C/V (M/T) even slightly, after engine starting)
• Air conditioner switch: OFF
• No load 2,000 rpm —

• Engine: After warming up Idle −5° - 5°CA


• Shift lever: P or N (A/T), Neutral
INT/V TIM (B1)
(M/T)
INT/V TIM (B2) 2,000 rpm Approx. 0° - 30°CA
• Air conditioner switch: OFF
• No load
• Engine: After warming up Idle 0% - 2%
• Shift lever: P or N (A/T), Neutral
INT/V SOL (B1)
(M/T)
INT/V SOL (B2) 2,000 rpm Approx. 0% - 50%
• Air conditioner switch: OFF
• No load
2,200 - 3,300 rpm ON
VIAS S/V-1 • Engine: After warming up
Except above conditions OFF
Air conditioner switch: OFF OFF
• Engine: After warming up, idle the
AIR COND RLY Air conditioner switch: ON
engine ON
(Compressor operates)
• For 1 second after turning ignition switch ON
ON
FUEL PUMP RLY • Engine running or cranking
• Except above conditions OFF
VENT CONT/V • Ignition switch: ON OFF
THRTL RELAY • Ignition switch: ON ON

Revision: October 2008 EC-882 2009 Frontier


ECM
< ECU DIAGNOSIS > [VQ40DE]
MONITOR ITEM CONDITION SPECIFICATION
A
Engine coolant temperature: 97°C
OFF
(207°F) or less
• Engine: After warming up, idle the
Engine coolant temperature: Between
COOLING FAN engine LOW EC
98°C (208°F) and 104°C (219°F)
• Air conditioner switch: OFF
Engine coolant temperature: 105°C
HI
(221°F) or more
• Engine speed: Below 3,600 rpm after the following conditions are met. C
- Engine: After warming up
HO2S2 HTR (B1) ON
- Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and
HO2S2 HTR (B2) at idle for 1 minute under no load D
• Engine speed: Above 3,600 rpm OFF
Almost the same speed as the
I/P PULLY SPD • Vehicle speed: More than 20 km/h (12 MPH)
speedometer indication E
• Turn drive wheels and compare the CONSULT-III value with speedometer Almost the same speed as the
VEHICLE SPEED
indication. speedometer indication
Vehicle has traveled after MIL has 0 - 65,535 km F
TRVL AFTER MIL • Ignition switch: ON
turned ON. (0 - 40,723 mile)
A/F S1 HTR (B1)
• Engine: After warming up, idle the engine 4 - 100%
A/F S1 HTR (B2)
G
• Engine: Idle
1.0 - 4.0 V
AC PRESS SEN • Both A/C switch blower fan switch: ON (Compressor operates)
• Turn drive wheels and compare speedometer indication with the CON- Almost the same speed as the H
VHCL SPEED SE
SULT-III value. CONSULT-III value
The preset vehicle speed is dis-
SET VHCL SPD • Engine: Running ASCD: Operating.
played.
I
MAIN switch: Pressed ON
MAIN SW • Ignition switch: ON
MAIN switch: Released OFF
CANCEL switch: Pressed ON J
CANCEL SW • Ignition switch: ON
CANCEL switch: Released OFF
RESUME/ACCELERATE switch:
ON K
Pressed
RESUME/ACC SW • Ignition switch: ON
RESUME/ACCELERATE switch: Re-
OFF
leased
L
SET/COAST switch: Pressed ON
SET SW • Ignition switch: ON
SET/COAST switch: Released OFF
Brake pedal: Fully released ON M
BRAKE SW1 • Ignition switch: ON
Brake pedal: Slightly depressed OFF
Brake pedal: Fully released OFF
BRAKE SW2 • Ignition switch: ON
Brake pedal: Slightly depressed ON N
MAIN switch: pressed at the 1st time →
CRUISE LAMP • Ignition switch: ON ON → OFF
at the 2nd time
• MAIN switch: ON ASCD: Operating ON
O
• When vehicle speed is between
SET LAMP
40km/h (25MPH) and 144km/h ASCD: Not operating OFF
(89MPH) P
ALT DUTY • Engine: Idle 0 - 80%
• Engine speed: Idle
• Battery: Fully charged*2
BAT CUR SEN • Shift lever: P or N (A/T), Neutral (M/T) Approx. 2,600 - 3,500 mV
• Air conditioner switch: OFF
• No load

Revision: October 2008 EC-883 2009 Frontier


ECM
< ECU DIAGNOSIS > [VQ40DE]
MONITOR ITEM CONDITION SPECIFICATION
• Power generation voltage variable control: Operating ON
ALT DUTY SIG
• Power generation voltage variable control: Not operating OFF
*1: Accelerator pedal position sensor 2 signal and throttle position sensor 2 signal are converted by ECM internally. Thus, they differ
from ECM terminals voltage signal.
*2: Before measuring the terminal voltage, confirm that the battery is fully charged. Refer to PG-4, "How to Handle Battery".

ECM Harness Connector Terminal Layout INFOID:0000000004054120

MBIB0045E

ECM Terminal and Reference Value INFOID:0000000004054121

PREPARATION
ECM located in the engine room passenger side behind reservoir
tank.

BBIA0537E

ECM INSPECTION TABLE


Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-III.
CAUTION:
Never use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECMs transistor. Use a ground other than ECM terminals, such as the ground.

TER-
MI- WIRE
ITEM CONDITION DATA (DC Voltage)
NAL COLOR
NO.
[Engine is running]
1 BR ECM ground Body ground
• Idle speed

Approximately 2.9 - 8.8V

[Engine is running]
• Warm-up condition
2 G A/F sensor 1 heater (Bank 1) • Idle speed
(More than 140 seconds after starting en-
gine)

PBIA8148J

Throttle control motor relay BATTERY VOLTAGE


3 V [Ignition switch: ON]
power supply (11 - 14V)

Revision: October 2008 EC-884 2009 Frontier


ECM
< ECU DIAGNOSIS > [VQ40DE]
TER-
MI- WIRE A
ITEM CONDITION DATA (DC Voltage)
NAL COLOR
NO.

0 - 14V EC

[Ignition switch: ON]


• Engine: Stopped
4 L/W Throttle control motor (Close) C
• Shift lever: D (A/T), 1st (M/T)
• Accelerator pedal: Fully released

PBIB1104E D
0 - 14V

[Ignition switch: ON] E


• Engine: Stopped
5 L/B Throttle control motor (Open)
• Shift lever: D (A/T), 1st (M/T)
• Accelerator pedal: Fully depressed
F
PBIB1105E

[Engine is running]
• Engine speed is below 3,600 rpm after the
G
following conditions are met
- Engine: After warming up 0 - 1.0V
- Keeping the engine speed between 3,500 H
Heated oxygen sensor 2 and 4,000 rpm for 1 minute and at idle for 1
6 R
heater (Bank 2) minute under no load
[Ignition switch: ON]
• Engine: Stopped BATTERY VOLTAGE I
[Engine is running] (11 - 14V)
• Engine speed: Above 3,600 rpm
[Engine is running] J
BATTERY VOLTAGE
• Warm-up condition
(11 - 14V)
• Idle speed

7 - 12V K
Intake valve timing control
10 W
solenoid valve (Bank 2) [Engine is running]
• Warm-up condition L
• Engine speed: 2,500 rpm

PBIB1790E M
[Engine is running]
BATTERY VOLTAGE
• Warm-up condition
(11 - 14V)
• Idle speed N
7 - 12V
Intake valve timing control
11 LG
solenoid valve (Bank 1) [Engine is running] O
• Warm-up condition
• Engine speed: 2,500 rpm
P
PBIB1790E

[Engine is running]
0.5 - 4.5V
Power steering pressure sen- • Steering wheel: Being turned
12 P
sor [Engine is running]
0.4 - 0.8V
• Steering wheel: Not being turned

Revision: October 2008 EC-885 2009 Frontier


ECM
< ECU DIAGNOSIS > [VQ40DE]
TER-
MI- WIRE
ITEM CONDITION DATA (DC Voltage)
NAL COLOR
NO.

Approximately 10V
[Engine is running]
• Warm-up condition
• Idle speed
NOTE:
The pulse cycle changes depending on rpm
at idle

Crankshaft position sensor PBIB1041E


13 G
(POS)
Approximately 10V

[Engine is running]
• Engine speed: 2,000 rpm

PBIB1042E

1.0 - 4.0V
[Engine is running]
• Warm-up condition
• Idle speed
NOTE:
The pulse cycle changes depending on rpm
at idle

Camshaft position sensor PBIB1039E


14 Y
(PHASE) (Bank 2)
1.0 - 4.0V

[Engine is running]
• Engine speed: 2,000 rpm

PBIB1040E

Knock sensor [Engine is running]


15 W Approximately 2.5V
(Bank 1) • Idle speed
[Engine is running] Approximately 1.8V
16 BR A/F sensor 1 (Bank 2) • Warm-up condition Output voltage varies with air fuel
• Engine speed: 2,000 rpm ratio.

Revision: October 2008 EC-886 2009 Frontier


ECM
< ECU DIAGNOSIS > [VQ40DE]
TER-
MI- WIRE A
ITEM CONDITION DATA (DC Voltage)
NAL COLOR
NO.
BATTERY VOLTAGE EC
(11 - 14V)
[Engine is running]
• Warm-up condition
• Idle speed C
NOTE:
The pulse cycle changes depending on rpm
at idle
D
21 W Fuel injector No. 5 SEC984C
22 LG Fuel injector No. 3
23 SB Fuel injector No. 1 BATTERY VOLTAGE
(11 - 14V) E

[Engine is running]
• Warm-up condition
• Engine speed: 2,000 rpm F

SEC985C G
Approximately 2.9 - 8.8V

[Engine is running] H
• Warm-up condition
24 G
A/F sensor 1 heater (Bank 2) • Idle speed
43 G
(More than 140 seconds after starting en-
gine) I
PBIA8148J

[Engine is running]
• Engine speed: Below 3,600 rpm after the
J
following conditions are met
- Engine: After warming up 0 - 1.0V
- Keeping the engine speed between 3,500 K
Heated oxygen sensor 2 and 4,000 rpm for 1 minute and at idle for 1
25 P
heater (Bank 1) minute under no load
[Ignition switch: ON]
• Engine: Stopped BATTERY VOLTAGE L
[Engine is running] (11 - 14V)
• Engine speed: Above 3,600 rpm
[Engine is running] BATTERY VOLTAGE M
• Idle speed (11 - 14V)
29 G VIAS control solenoid valve [Engine is running]
• Engine speed: Between 2,200 and 3,300 0 - 1.0V N
rpm
EVAP control system pres-
32 W [Ignition switch: ON] Approximately 1.8 - 4.8V
sure sensor
O

Revision: October 2008 EC-887 2009 Frontier


ECM
< ECU DIAGNOSIS > [VQ40DE]
TER-
MI- WIRE
ITEM CONDITION DATA (DC Voltage)
NAL COLOR
NO.

1.0 - 4.0V
[Engine is running]
• Warm-up condition
• Idle speed
NOTE:
The pulse cycle changes depending on rpm
at idle

Camshaft position sensor PBIB1039E


33 L
(PHASE) (Bank 1)
1.0 - 4.0V

[Engine is running]
• Engine speed: 2,000 rpm

PBIB1040E

Approximately 0 - 4.8V
34 BR Intake air temperature sensor [Engine is running] Output voltage varies with intake
air temperature.
[Engine is running] Approximately 1.8V
35 O A/F sensor 1 (Bank 1) • Warm-up condition Output voltage varies with air fuel
• Engine speed: 2,000 rpm ratio.
Knock sensor [Engine is running]
36 W Approximately 2.5V
(Bank 2) • Idle speed
BATTERY VOLTAGE
(11 - 14V)
[Engine is running]
• Warm-up condition
• Idle speed
NOTE:
The pulse cycle changes depending on rpm
at idle

40 V Fuel injector No. 6 SEC984C


41 R Fuel injector No. 4
42 O Fuel injector No. 2 BATTERY VOLTAGE
(11 - 14V)

[Engine is running]
• Warm-up condition
• Engine speed: 2,000 rpm

SEC985C

Revision: October 2008 EC-888 2009 Frontier


ECM
< ECU DIAGNOSIS > [VQ40DE]
TER-
MI- WIRE A
ITEM CONDITION DATA (DC Voltage)
NAL COLOR
NO.
BATTERY VOLTAGE EC
(11 - 14V)

[Engine is running]
• Idle speed C
• Accelerator pedal is not depressed even
slightly, after engine starting

D
EVAP canister purge volume SEC990C
45 R
control solenoid valve BATTERY VOLTAGE
(11 - 14V) E

[Engine is running]
• Engine speed: About 2,000 rpm (More than
100 seconds after starting engine) F

SEC991C G
Sensor power supply (Throt-
47 L [Ignition switch: ON] Approximately 5V
tle position sensor)
Sensor power supply H
48 SB (EVAP control system pres- [Ignition switch: ON] Approximately 5V
sure sensor)
Sensor power supply I
49 P (Refrigerant pressure sensor/ [Ignition switch: ON] Approximately 5V
Battery current sensor)
[Ignition switch: ON]
J
• Engine: Stopped
More than 0.36V
• Shift lever: D (A/T), 1st (M/T)
• Accelerator pedal: Fully released
50 W Throttle position sensor 1
[Ignition switch: ON] K
• Engine: Stopped
Less than 4.75V
• Shift lever: D (A/T), 1st (M/T)
• Accelerator pedal: Fully depressed
L
[Engine is running]
• Warm-up condition 0.9 - 1.2V
• Idle speed
51 P Mass air flow sensor M
[Engine is running]
• Warm-up condition 1.5 - 1.8V
• Engine speed: 2,500 rpm
[Engine is running] N
• Revving engine from idle to 3,000 rpm
quickly after the following conditions are
Heated oxygen sensor 2 met
55 G
(Bank 2) - Engine: After warming up
0 - Approximately 1.0V O
- Keeping the engine speed between 3,500
and 4,000 rpm for 1 minute and at idle for 1
minute under no load P
56 LG A/F sensor 1 (Bank 1) [Ignition switch: ON] Approximately 2.2V

Revision: October 2008 EC-889 2009 Frontier


ECM
< ECU DIAGNOSIS > [VQ40DE]
TER-
MI- WIRE
ITEM CONDITION DATA (DC Voltage)
NAL COLOR
NO.

0 - 0.2V
[Engine is running]
• Warm-up condition
• Idle speed
NOTE:
The pulse cycle changes depending on rpm
at idle
60 SB Ignition signal No. 5 SEC986C
61 L Ignition signal No. 3
62 Y Ignition signal No. 1 0.1 - 0.4V

[Engine is running]
• Warm-up condition
• Engine speed: 2,500 rpm

SEC987C

[Engine is running]
Sensor ground
66 B • Warm-up condition Approximately 0V
(Throttle position sensor)
• Idle speed
[Engine is running]
67 B Sensor ground • Warm-up condition Approximately 0V
• Idle speed
Sensor power supply
68 G (Power steering pressure [Ignition switch: ON] Approximately 5V
sensor)
[Ignition switch: ON]
• Engine: Stopped
Less than 4.75V
• Shift lever: D (A/T), 1st (M/T)
• Accelerator pedal: Fully released
69 R Throttle position sensor 2
[Ignition switch: ON]
• Engine: Stopped
More than 0.36V
• Shift lever: D (A/T), 1st (M/T)
• Accelerator pedal: Fully depressed
[Engine is running]
• Warm-up condition
70 BR Refrigerant pressure sensor 1.0 - 4.0V
• Both A/C switch and blower switch: ON
(Compressor operates)
[Engine is running]
71 R Battery current sensor • Battery: Fully charged* Approximately 2.6 - 3.5V
• Idle speed
Approximately 0 - 4.8V
Engine coolant temperature
73 Y [Engine is running] Output voltage varies with engine
sensor
coolant temperature.
[Engine is running]
• Revving engine from idle to 3,000 rpm
quickly after the following conditions are
Heated oxygen sensor 2 met
74 W 0 - Approximately 1.0V
(Bank 1) - Engine: After warming up
- Keeping the engine speed between 3,500
and 4,000 rpm for 1 minute and at idle for 1
minute under no load
75 P A/F sensor 1 (Bank 2) [Ignition switch: ON] Approximately 2.2V
[Engine is running]
Sensor ground
78 GR • Warm-up condition Approximately 0V
(Heated oxygen sensor 2)
• Idle speed

Revision: October 2008 EC-890 2009 Frontier


ECM
< ECU DIAGNOSIS > [VQ40DE]
TER-
MI- WIRE A
ITEM CONDITION DATA (DC Voltage)
NAL COLOR
NO.

0 - 0.2V EC
[Engine is running]
• Warm-up condition
• Idle speed
NOTE: C
The pulse cycle changes depending on rpm
at idle
79 P Ignition signal No. 6 SEC986C D
80 GR Ignition signal No. 4
81 G Ignition signal No. 2 0.1 - 0.4V

E
[Engine is running]
• Warm-up condition
• Engine speed: 2,500 rpm
F
SEC987C

[Engine is running]
82 B
Sensor ground
• Warm-up condition Approximately 0V
G
(APP sensor 1)
• Idle speed
[Engine is running]
Sensor ground H
83 B • Warm-up condition Approximately 0V
(APP sensor 2)
• Idle speed
[Ignition switch: ON] Approximately 5V - Battery volt-
85 W Data link connector
• CONSULT-III or GST: disconnected age (11 - 14V) I
86 P CAN communication line — —
Sensor power supply
90 L [Ignition switch: ON] Approximately 5V
(APP sensor 1) J
Sensor power supply
91 G [Ignition switch: ON] Approximately 5V
(APP sensor 2)
94 L CAN communication line — — K
[Ignition switch: ON]
• Engine: Stopped 0.28 - 0.48V
Accelerator pedal position • Accelerator pedal: Fully released L
98 GR
sensor 2 [Ignition switch: ON]
• Engine: Stopped More than 2.0
• Accelerator pedal: Fully depressed
M
[Ignition switch: ON]
Approximately 4V
• ASCD steering switch: OFF
[Ignition switch: ON] N
Approximately 0V
• MAIN switch: Pressed
[Ignition switch: ON]
99 SB ASCD steering switch Approximately 1V
• CANCEL switch: Pressed
O
[Ignition switch: ON]
Approximately 3V
• RESUME/ACCELERATE switch: Pressed
[Ignition switch: ON]
Approximately 2V P
• SET/COAST switch: Pressed
[Ignition switch: OFF]
Approximately 0V
• Brake pedal: Fully released
101 LG Stop lamp switch
[Ignition switch: OFF] BATTERY VOLTAGE
• Brake pedal: Slightly depressed (11 - 14V)

Revision: October 2008 EC-891 2009 Frontier


ECM
< ECU DIAGNOSIS > [VQ40DE]
TER-
MI- WIRE
ITEM CONDITION DATA (DC Voltage)
NAL COLOR
NO.
[Ignition switch: ON]
Approximately 0V
• Shift lever: P or N (A/T), Neutral (M/T)
102 O PNP switch
[Ignition switch: ON] BATTERY VOLTAGE
• Except above position (11 - 14V)
BATTERY VOLTAGE
[Ignition switch: OFF]
104 O Throttle control motor relay (11 - 14V)
[Ignition switch: ON] 0 - 1.0V
[Ignition switch: ON]
• Engine: Stopped 0.65 - 0.87V
Accelerator pedal position • Accelerator pedal: Fully released
106 R
sensor 1 [Ignition switch: ON]
• Engine: Stopped More than 4.3V
• Accelerator pedal: Fully depressed
Approximately 0 - 4.8V
107 Y Fuel tank temperature sensor [Engine is running] Output voltage varies with fuel
tank temperature.
[Ignition switch: ON]
Approximately 0V
• Brake pedal: Slightly depressed
108 LG ASCD brake switch
[Ignition switch: ON] BATTERY VOLTAGE
• Brake pedal: Fully released (11 - 14V)
[Ignition switch: OFF] 0V
109 W/R Ignition switch BATTERY VOLTAGE
[Ignition switch: ON]
(11 - 14V)
[Engine is running]
[Ignition switch: OFF]
0 - 1.5V
• For a few seconds after turning ignition
ECM relay switch OFF
111 BR
(Self shut-off)
[Ignition switch: OFF]
BATTERY VOLTAGE
• More than a few seconds after turning igni-
(11 - 14V)
tion switch OFF
[Ignition switch: ON]
• For 1 second after turning ignition switch
0 - 1.5V
ON
113 V Fuel pump relay [Engine is running]
[Ignition switch: ON]
BATTERY VOLTAGE
• More than 1 second after turning ignition
(11 - 14V)
switch ON
115 B [Engine is running]
ECM ground Body ground
116 GR • Idle speed
EVAP canister vent control BATTERY VOLTAGE
117 G [Ignition switch: ON]
valve (11 - 14V)
119 R BATTERY VOLTAGE
Power supply for ECM [Ignition switch: ON]
120 P (11 - 14V)
Power supply for ECM (Back- BATTERY VOLTAGE
121 R/B [Ignition switch: OFF]
up) (11 - 14V)

: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
*: Before measuring the terminal voltage, confirm that the battery is fully charged. Refer to PG-4, "How to Handle Battery".

Revision: October 2008 EC-892 2009 Frontier


ECM
< ECU DIAGNOSIS > [VQ40DE]
Wiring Diagram - ENGINE CONTROL SYSTEM - INFOID:0000000004054122

EC

ABBWA0039GB
P

Revision: October 2008 EC-893 2009 Frontier


ECM
< ECU DIAGNOSIS > [VQ40DE]

ABBWA0040GB

Revision: October 2008 EC-894 2009 Frontier


ECM
< ECU DIAGNOSIS > [VQ40DE]

EC

ABBWA0041GB

Revision: October 2008 EC-895 2009 Frontier


ECM
< ECU DIAGNOSIS > [VQ40DE]

ABBWA0042GB

Revision: October 2008 EC-896 2009 Frontier


ECM
< ECU DIAGNOSIS > [VQ40DE]

EC

ABBWA0043GB

Revision: October 2008 EC-897 2009 Frontier


ECM
< ECU DIAGNOSIS > [VQ40DE]

ABBIA0105GB

Revision: October 2008 EC-898 2009 Frontier


ECM
< ECU DIAGNOSIS > [VQ40DE]

EC

ABBIA0106GB

Revision: October 2008 EC-899 2009 Frontier


ECM
< ECU DIAGNOSIS > [VQ40DE]

ABBIA0107GB

Revision: October 2008 EC-900 2009 Frontier


ECM
< ECU DIAGNOSIS > [VQ40DE]

EC

ABBIA0108GB

Revision: October 2008 EC-901 2009 Frontier


ECM
< ECU DIAGNOSIS > [VQ40DE]

ABBIA0109GB

Revision: October 2008 EC-902 2009 Frontier


ECM
< ECU DIAGNOSIS > [VQ40DE]

EC

ABBIA0110GB

Revision: October 2008 EC-903 2009 Frontier


ECM
< ECU DIAGNOSIS > [VQ40DE]

ABBIA0111GB

Revision: October 2008 EC-904 2009 Frontier


ECM
< ECU DIAGNOSIS > [VQ40DE]

EC

ABBIA0112GB

Revision: October 2008 EC-905 2009 Frontier


ECM
< ECU DIAGNOSIS > [VQ40DE]

ABBIA0113GB

Revision: October 2008 EC-906 2009 Frontier


ECM
< ECU DIAGNOSIS > [VQ40DE]

EC

ABBIA0114GB

Revision: October 2008 EC-907 2009 Frontier


ECM
< ECU DIAGNOSIS > [VQ40DE]

ABBIA0115GB

Revision: October 2008 EC-908 2009 Frontier


ECM
< ECU DIAGNOSIS > [VQ40DE]

EC

ABBIA0116GB

Revision: October 2008 EC-909 2009 Frontier


ECM
< ECU DIAGNOSIS > [VQ40DE]

ABBIA0117GB

Revision: October 2008 EC-910 2009 Frontier


ECM
< ECU DIAGNOSIS > [VQ40DE]

EC

ABBIA0118GB

Revision: October 2008 EC-911 2009 Frontier


ECM
< ECU DIAGNOSIS > [VQ40DE]

ABBIA0119GB

Fail-Safe Chart INFOID:0000000004054123

When the DTC listed below is detected, the ECM enters the fail-safe mode and the MIL illuminates.

Revision: October 2008 EC-912 2009 Frontier


ECM
< ECU DIAGNOSIS > [VQ40DE]

DTC No. Detected items Engine operating condition in fail-safe mode A


P0102 Mass air flow sensor circuit Engine speed will not rise more than 2,400 rpm due to the fuel cut.
P0103
P0117 Engine coolant tempera- Engine coolant temperature will be determined by ECM based on the following condition. EC
P0118 ture sensor circuit CONSULT-III displays the engine coolant temperature decided by ECM.
Engine coolant temperature decided
Condition
(CONSULT-III display) C
Just as ignition switch is turned ON
40°C (104°F)
or START
Approx. 4 minutes after engine D
80°C (176°F)
starting
40 - 80°C (104 - 176°F)
Except as shown above
(Depends on the time)
E
When the fail-safe system for engine coolant temperature sensor is activated, the cooling
fan operates while engine is running.
P0122 Throttle position sensor The ECM controls the electric throttle control actuator in regulating the throttle opening in F
P0123 order for the idle position to be within +10 degrees.
P0222 The ECM regulates the opening speed of the throttle valve to be slower than the normal
P0223 condition.
P2135 Therefore, the acceleration will be poor. G
P0643 Sensor power supply ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P2100 Throttle control motor relay ECM stops the electric throttle control actuator control, throttle valve is maintained at a H
P2103 fixed opening (approx. 5 degrees) by the return spring.
P2101 Electric throttle control ECM stops the electric throttle control actuator control, throttle valve is maintained at a
function fixed opening (approx. 5 degrees) by the return spring. I
P2118 Throttle control motor ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P2119 Electric throttle control ac- (When electric throttle control actuator does not function properly due to the return spring J
tuator malfunction:)
ECM controls the electric throttle actuator becouse of regulating the throttle opening
around the idle position. The engine speed will not rise more than 2,000 rpm.
K
(When throttle valve opening angle in fail-safe mode is not in specified range:)
ECM controls the electric throttle control actuator by regulating the throttle opening to 20
degrees or less.
(When ECM detects the throttle valve is stuck open:) L
While the vehicle is being drven, it slows down gradually by fuel cut. After the vehicle
stops, the engine stalls.
The engine can restart in N or P position (A/T), Neutral position (M/T), and engine speed
M
will not exceed 1,000 rpm or more.
P2122 Accelerator pedal position The ECM controls the electric throttle control actuator in regulating the throttle opening in
P2123 sensor order for the idle position to be within +10 degrees.
P2127 The ECM regulates the opening speed of the throttle valve to be slower than the normal N
P2128 condition.
P2138 Therefore, the acceleration will be poor.
• When there is an open circuit on MIL circuit, the ECM cannot warn the driver by lighting up MIL when there O
is malfunction on engine control system.
Therefore, when electrical controlled throttle and part of ECM related diagnoses are continuously detected
as NG for 5 trips, ECM warns the driver that engine control system malfunctions and MIL circuit is open by
P
means of operating fail-safe function.
The fail-safe function also operates when above diagnoses except MIL circuit are detected and demands the
driver to repair the malfunction.

Engine operating condition in fail-safe mode Engine speed will not rise more than 2,500 rpm due to the fuel cut

Revision: October 2008 EC-913 2009 Frontier


ECM
< ECU DIAGNOSIS > [VQ40DE]
DTC Inspection Priority Chart INFOID:0000000004054124

If some DTCs are displayed at the same time, perform inspections one by one based on the following priority
chart.
NOTE:
• If DTC UXXXX is displayed with other DTC, first perform the trouble diagnosis for DTC U1XXXX.
• If DTC P0607 is displayed with other DTC, first perform the trouble diagnosis for DTC P0607.Refer to
EC-751, "Description"

Priority Detected items (DTC)


1 • U0101 U1001 CAN communication line
• P0101 P0102 P0103 Mass air flow sensor
• P0112 P0113 P0127 Intake air temperature sensor
• P0116 P0117 P0118 P0125 Engine coolant temperature sensor
• P0122 P0123 P0222 P0223 P1225 P1226 P2135 Throttle position sensor
• P0128 Thermostat function
• P0181 P0182 P0183 Fuel tank temperature sensor
• P0327 P0328 P0332 P0333 Knock sensor
• P0335 Crankshaft position sensor (POS)
• P0340 P0345 Camshaft position sensor (PHASE)
• P0460 P0461 P0462 P0463 Fuel level sensor
• P0500 Vehicle speed sensor
• P0605 P0607 ECM
• P0643 Sensor power supply
• P0700 TCM
• P0705 P0850 Park/Neutral position (PNP) switch
• P1550 P1551 P1552 P1553 P1554 Battery current sensor
• P1610 - P1615 NATS
• P2122 P2123 P2127 P2128 P2138 Accelerator pedal position sensor
2 • P0031 P0032 P0051 P0052 Air fuel ratio (A/F) sensor 1 heater
• P0037 P0038 P0057 P0058 Heated oxygen sensor 2 heater
• P0075 P0081 Intake valve timing control solenoid valve
• P0130 P0131 P0132 P0133 P0150 P0151 P0152 P0153 P2A00 P2A03 Air fuel ratio (A/F) sensor 1
• P0137 P0138 P0139 P0157 P0158 P0159 Heated oxygen sensor 2
• P0441 EVAP control system purge flow monitoring
• P0443 P0444 P0445 EVAP canister purge volume control solenoid valve
• P0447 P0448 EVAP canister vent control valve
• P0451 P0452 P0453 EVAP control system pressure sensor
• P0550 Power steering pressure sensor
• P0603 ECM power supply
• P0710 P0717 P0720 P0731 P0732 P0733 P0734 P0735 P0740 P0744 P0745 P1730 P1752 P1757 P1762 P1767
P1772 P1774 A/T related sensors, solenoid valves and switches
• P1217 Engine over temperature (OVERHEAT)
• P1800 VIAS control solenoid valve
• P1805 Brake switch
• P2100 P2103 P2118 Electric throttle control actuator
• P2101 Electric throttle control function
3 • P0011 P0021 Intake valve timing control
• P0171 P0172 P0174 P0175 Fuel injection system function
• P0300 - P0306 Misfire
• P0420 P0430 Three way catalyst function
• P0442 P0455 P0456 EVAP control system
• P0506 P0507 Idle speed control system
• P1148 P1168 Closed loop control
• P1211 TCS control unit
• P1212 TCS communication line
• P1421 Cold start control
• P1564 ASCD steering switch
• P1572 ASCD brake switch
• P1574 ASCD vehicle speed sensor
• P1715 Turbine revolution sensor
• P2119 Electric throttle control actuator

Revision: October 2008 EC-914 2009 Frontier


ECM
< ECU DIAGNOSIS > [VQ40DE]
DTC Index INFOID:0000000004054125

A
EMISSION-RELATED DIAGNOSTIC INFORMATION ITEMS
×: Applicable —: Not applicable
DTC*1
EC
Items Reference
CONSULT-III SRT code Trip MIL
(CONSULT-III screen terms) page
ECM*3
GST*2
C
LOST COMM (TCM) U0101 0101*5 — 1 × EC-546

CAN COMM CIRCUIT U1001 1001*5 — 2 — EC-547


NO DTC IS DETECTED.
D
FURTHER TESTING P0000 0000 — — Blinking*7 EC-515
MAY BE REQUIRED.
INT/V TIM CONT-B1 P0011 0011 — 2 × EC-548 E
INT/V TIM CONT-B2 P0021 0021 — 2 × EC-548
A/F SEN1 HTR (B1) P0031 0031 — 2 × EC-551
F
A/F SEN1 HTR (B1) P0032 0032 — 2 × EC-551
HO2S2 HTR (B1) P0037 0037 — 2 × EC-554
HO2S2 HTR (B1) P0038 0038 — 2 × EC-554 G
A/F SEN1 HTR (B2) P0051 0051 — 2 × EC-551
A/F SEN1 HTR (B2) P0052 0052 — 2 × EC-551
H
HO2S2 HTR (B2) P0057 0057 — 2 × EC-554
HO2S2 HTR (B2) P0058 0058 — 2 × EC-554
INT/V TIM V/CIR-B1 P0075 0075 — 2 × EC-558 I
INT/V TIM V/CIR-B2 P0081 0081 — 2 × EC-558
MAF SEN/CIRCUIT-B1 P0101 0101 — 2 × EC-561
MAF SEN/CIRCUIT-B1 P0102 0102 — 1 × EC-567
J
MAF SEN/CIRCUIT-B1 P0103 0103 — 1 × EC-567
IAT SEN/CIRCUIT-B1 P0112 0112 — 2 × EC-572
K
IAT SEN/CIRCUIT-B1 P0113 0113 — 2 × EC-572
ECT SEN/CIRC P0116 0116 — 2 × EC-575
ECT SEN/CIRC P0117 0117 — 1 × EC-578 L
ECT SEN/CIRC P0118 0118 — 1 × EC-578
TP SEN 2/CIRC-B1 P0122 0122 — 1 × EC-582
M
TP SEN 2/CIRC-B1 P0123 0123 — 1 × EC-582
ECT SENSOR P0125 0125 — 2 × EC-586
IAT SENSOR-B1 P0127 0127 — 2 × EC-589 N
THERMSTAT FNCTN P0128 0128 — 2 × EC-592
A/F SENSOR1 (B1) P0130 0130 — 2 × EC-594
O
A/F SENSOR1 (B1) P0131 0131 — 2 × EC-598
A/F SENSOR1 (B1) P0132 0132 — 2 × EC-602
A/F SENSOR1 (B1) P0133 0133 × 2 × EC-606 P
HO2S2 (B1) P0137 0137 × 2 × EC-611
HO2S2 (B1) P0138 0138 × 2 × EC-617
HO2S2 (B1) P0139 0139 × 2 × EC-625
A/F SENSOR1 (B2) P0150 0150 — 2 × EC-594
A/F SENSOR1 (B2) P0151 0151 — 2 × EC-598

Revision: October 2008 EC-915 2009 Frontier


ECM
< ECU DIAGNOSIS > [VQ40DE]

DTC*1
Items Reference
CONSULT-III SRT code Trip MIL
(CONSULT-III screen terms) page
ECM*3
GST*2
A/F SENSOR1 (B2) P0152 0152 — 2 × EC-602
A/F SENSOR1 (B2) P0153 0153 × 2 × EC-606
HO2S2 (B2) P0157 0157 × 2 × EC-611
HO2S2 (B2) P0158 0158 × 2 × EC-617
HO2S2 (B2) P0159 0159 × 2 × EC-625
FUEL SYS-LEAN-B1 P0171 0171 — 2 × EC-631
FUEL SYS-RICH-B1 P0172 0172 — 2 × EC-637
FUEL SYS-LEAN-B2 P0174 0174 — 2 × EC-631
FUEL SYS-RICH-B2 P0175 0175 — 2 × EC-637
FTT SENSOR P0181 0181 — 2 × EC-643
FTT SEN/CIRCUIT P0182 0182 — 2 × EC-646
FTT SEN/CIRCUIT P0183 0183 — 2 × EC-646
TP SEN 1/CIRC-B1 P0222 0222 — 1 × EC-649
TP SEN 1/CIRC-B1 P0223 0223 — 1 × EC-649
MULTI CYL MISFIRE P0300 0300 — 2 × EC-653
CYL 1 MISFIRE P0301 0301 — 2 × EC-653
CYL 2 MISFIRE P0302 0302 — 2 × EC-653
CYL 3 MISFIRE P0303 0303 — 2 × EC-653
CYL 4 MISFIRE P0304 0304 — 2 × EC-653
CYL 5 MISFIRE P0305 0305 — 2 × EC-653
CYL 6 MISFIRE P0306 0306 — 2 × EC-653
KNOCK SEN/CIRC-B1 P0327 0327 — 2 — EC-660
KNOCK SEN/CIRC-B1 P0328 0328 — 2 — EC-660
KNOCK SEN/CIRC-B2 P0332 0332 — 2 — EC-660
KNOCK SEN/CIRC-B2 P0333 0333 — 2 — EC-660
CKP SEN/CIRCUIT P0335 0335 — 2 × EC-663
CMP SEN/CIRC-B1 P0340 0340 — 2 × EC-667
CMP SEN/CIRC-B2 P0345 0345 — 2 × EC-667
TW CATALYST SYS-B1 P0420 0420 × 2 × EC-671
TW CATALYST SYS-B2 P0430 0430 × 2 × EC-671
EVAP PURG FLOW/MON P0441 0441 × 2 × EC-676
EVAP SMALL LEAK P0442 0442 × 2 × EC-681
PURG VOLUME CONT/V P0443 0443 — 2 × EC-688
PURG VOLUME CONT/V P0444 0444 — 2 × EC-693
PURG VOLUME CONT/V P0445 0445 — 2 × EC-693
VENT CONTROL VALVE P0447 0447 — 2 × EC-696
VENT CONTROL VALVE P0448 0448 — 2 × EC-700
EVAP SYS PRES SEN P0451 0451 — 2 × EC-705
EVAP SYS PRES SEN P0452 0452 — 2 × EC-708
EVAP SYS PRES SEN P0453 0453 — 2 × EC-712
EVAP GROSS LEAK P0455 0455 — 2 × EC-717
EVAP VERY SML LEAK P0456 0456 ×*4 2 × EC-724

Revision: October 2008 EC-916 2009 Frontier


ECM
< ECU DIAGNOSIS > [VQ40DE]

DTC*1
Items Reference A
CONSULT-III SRT code Trip MIL
(CONSULT-III screen terms) page
ECM*3
GST*2
FUEL LEV SEN SLOSH P0460 0460 — 2 × EC-732 EC
FUEL LEVEL SENSOR P0461 0461 — 2 × EC-734
FUEL LEVL SEN/CIRC P0462 0462 — 2 × EC-736
FUEL LEVEL SEN/CIRC P0463 0463 — 2 × EC-736 C
VEH SPEED SEN/CIRC P0500 0500 — 2 × EC-738
ISC SYSTEM P0506 0506 — 2 × EC-740
D
ISC SYSTEM P0507 0507 — 2 × EC-742
PW ST P SEN/CIRC P0550 0550 — 2 — EC-744
ECM BACK UP/CIRCUIT P0603 0603 — 2 × EC-747 E
ECM P0605 0605 — 1 or 2 × or — EC-749
1(A/T) ×(A/T)
ECM P0607 0607 — EC-751 F
2(M/T) —(M/T)
SENSOR POWER/CIRCUIT P0643 0643 — 1 × EC-752
TCM P0700 0700 — 1 × TM-162
G
PNP SW/CIRC P0705 0705 — 2 × TM-163

ATF TEMP SEN/CIRC*7 P0710 0710 — 2 × TM-190


TURBINE SENSOR P0717 0717 — 2 × TM-165 H
VEH SPD SEN/CIR AT P0720 0720 — 2 × TM-167

A/T 1ST GR FNCTN* 7 P0731 0731 — 2 × TM-172


I
A/T 2ND GR FNCTN* 7 P0732 0732 — 2 × TM-174

A/T 3RD GR FNCTN*7 P0733 0733 — 2 × TM-176


J
A/T 4TH GR FNCTN*7 P0734 0734 — 2 × TM-178

A/T 5TH GR FNCTN*7 P0735 0735 — 2 × TM-180


TCC SOLENOID/CIRC P0740 0740 — 2 × TM-182 K
A/T TCC S/V FNCTN P0744 0744 — 2 × TM-184
L/PRESS SOL/CIRC P0745 0745 — 2 × TM-186
L
P-N POS SW/CIRCUIT P0850 0850 — 2 × EC-755
CLOSED LOOP-B1 P1148 1148 — 1 × EC-759
CLOSED LOOP-B2 P1168 1168 — 1 × EC-759 M
TCS C/U FUNCTN P1211 1211 — 2 — EC-760
TCS/CIRC P1212 1212 — 2 — EC-761
N
ENG OVER TEMP P1217 1217 — 1 × EC-762
CTP LEARNING-B1 P1225 1225 — 2 — EC-766
CTP LEARNING-B1 P1226 1226 — 2 — EC-768 O
COLD START CONTROL P1421 1421 — 2 × EC-770
BAT CURRENT SENSOR P1550 1550 — 2 — EC-772
P
BAT CURRENT SENSOR P1551 1551 — 2 — EC-776
BAT CURRENT SENSOR P1552 1552 — 2 — EC-776
BAT CURRENT SENSOR P1553 1553 — 2 — EC-780
BAT CURRENT SENSOR P1554 1554 — 2 — EC-784
ASCD SW P1564 1564 — 1 — EC-788
ASCD BRAKE SW P1572 1572 — 1 — EC-792

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ECM
< ECU DIAGNOSIS > [VQ40DE]

DTC*1
Items Reference
CONSULT-III SRT code Trip MIL
(CONSULT-III screen terms) page
ECM*3
GST*2
ASCD VHL SPD SEN P1574 1574 — 1 — EC-801
LOCK MODE P1610 1610 — 2 — SEC-25
ID DISCARD IMM-ECM P1611 1611 — 2 — SEC-22
CHAIN OF ECM-IMMU P1612 1612 — 2 — SEC-24
CHAIN OF IMMU-KEY P1614 1614 — 2 — SEC-18
DIFFERENCE OF KEY P1615 1615 — 2 — SEC-21
IN PLUY SPEED P1715 1715 — 2 — EC-803
A/T INTERLOCK P1730 1730 — 1 × TM-194
I/C SOLENOID/CIRC P1752 1752 — 1 × TM-198
FR/B SOLENOID/CIRC P1757 1757 — 1 × TM-200
D/C SOLENOID/CIRC P1762 1762 — 1 × TM-202
HLR/C SOL/CIRC P1767 1767 — 1 × TM-204
LC/B SOLENOID/CIRC P1772 1772 — 1 × TM-206
LC/B SOLENOID FNCT P1774 1774 — 1 × TM-208
VIAS S/V-1 P1800 1800 — 2 — EC-804
BRAKE SW/CIRCUIT P1805 1805 — 2 — EC-807
ETC MOT PWR-B1 P2100 2100 — 1 × EC-810
ETC FUNCTION/CIRC-B1 P2101 2101 — 1 × EC-813
ETC MOT PWR P2103 2103 — 1 × EC-810
ETC MOT-B1 P2118 2118 — 1 × EC-817
ETC ACTR-B1 P2119 2119 — 1 × EC-819
APP SEN 1/CIRC P2122 2122 — 1 × EC-821
APP SEN 1/CIRC P2123 2123 — 1 × EC-821
APP SEN 2/CIRC P2127 2127 — 1 × EC-824
APP SEN 2/CIRC P2128 2128 — 1 × EC-824
TP SENSOR-B1 P2135 2135 — 1 × EC-828
APP SENSOR P2138 2138 — 1 × EC-832
A/F SENSOR1 (B1) P2A00 2A00 — 2 × EC-836
A/F SENSOR1 (B2) P2A03 2A03 — 2 × EC-836
*1: 1st trip DTC No. is the same as DTC No.
*2: This number is prescribed by SAE J2012.
*3: In Diagnostic Test Mode II (Self-diagnostic results), this number is controlled by NISSAN.
*4: SRT code will not be set if the self-diagnostic result is NG.
*5: The troubleshooting for this DTC need CONSULT-III.
*6: When the ECM is in the mode of displays SRT status, MIL may blink. For the details, refer to "How to Display SRT Status".
*7: When erasing this DTC, always use CONSULT-III or GST.

Emission-related Diagnostic Information INFOID:0000000004054126

DTC AND 1ST TRIP DTC


The 1st trip DTC (whose number is the same as the DTC number) is displayed for the latest self-diagnostic
result obtained. If the ECM memory was cleared previously, and the 1st trip DTC did not reoccur, the 1st trip
DTC will not be displayed.
If a malfunction is detected during the 1st trip, the 1st trip DTC is stored in the ECM memory. The MIL will not
illuminate (two trip detection logic). If the same malfunction is not detected in the 2nd trip (meeting the required
driving pattern), the 1st trip DTC is cleared from the ECM memory. If the same malfunction is detected in the

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ECM
< ECU DIAGNOSIS > [VQ40DE]
2nd trip, both the 1st trip DTC and DTC are stored in the ECM memory and the MIL illuminates. In other
words, the DTC is stored in the ECM memory and the MIL illuminates when the same malfunction occurs in A
two consecutive trips. If a 1st trip DTC is stored and a non-diagnostic operation is performed between the 1st
and 2nd trips, only the 1st trip DTC will continue to be stored. For malfunctions that blink or illuminate the MIL
during the 1st trip, the DTC and 1st trip DTC are stored in the ECM memory.
EC
Procedures for clearing the DTC and the 1st trip DTC from the ECM memory are described in "HOW TO
ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION".
For malfunctions in which 1st trip DTCs are displayed, refer to "EMISSION-RELATED DIAGNOSTIC INFOR-
MATION ITEMS". These items are required by legal regulations to continuously monitor the system/compo- C
nent. In addition, the items monitored non-continuously are also displayed on CONSULT-III.
1st trip DTC is specified in Service $07 of SAE J1979. 1st trip DTC detection occurs without lighting up the MIL
and therefore does not warn the driver of a malfunction. However, 1st trip DTC detection will not prevent the D
vehicle from being tested, for example during Inspection/Maintenance (I/M) tests.
When a 1st trip DTC is detected, check, print out or write down and erase (1st trip) DTC and Freeze Frame
data as specified in Work Flow procedure Step 2, refer to EC-464, "Trouble Diagnosis Introduction". Then per-
form DTC Confirmation Procedure or Overall Function Check to try to duplicate the malfunction. If the mal- E
function is duplicated, the item requires repair.
How to Read DTC and 1st Trip DTC
DTC and 1st trip DTC can be read by the following methods. F
With CONSULT-III
With GST
CONSULT-III or GST (Generic Scan Tool) Examples: P0340, P0850, P1148, etc. G
These DTCs are prescribed by SAE J2012.
(CONSULT-III also displays the malfunctioning component or system.)
No Tools H
The number of blinks of the MIL in the Diagnostic Test Mode II (Self-Diagnostic Results) indicates the DTC.
Example: 0340, 0850, 1148, etc.
These DTCs are controlled by NISSAN.
• 1st trip DTC No. is the same as DTC No. I
• Output of a DTC indicates a malfunction. However, GST or the Diagnostic Test Mode II do not indi-
cate whether the malfunction is still occurring or has occurred in the past and has returned to nor-
mal. CONSULT-III can identify malfunction status as shown below. Therefore, using CONSULT-III (if J
available) is recommended.
DTC or 1st trip DTC of a malfunction is displayed in SELF-DIAGNOSTIC RESULTS mode of CONSULT-III.
Time data indicates how many times the vehicle was driven after the last detection of a DTC.
If the DTC is being detected currently, the time data will be [0]. K
If a 1st trip DTC is stored in the ECM, the time data will be [1t].
FREEZE FRAME DATA AND 1ST TRIP FREEZE FRAME DATA L
The ECM records the driving conditions such as fuel system status, calculated load value, engine coolant tem-
perature, short term fuel trim, long term fuel trim, engine speed, vehicle speed, absolute throttle position, base
fuel schedule and intake air temperature at the moment a malfunction is detected.
Data which are stored in the ECM memory, along with the 1st trip DTC, are called 1st trip freeze frame data. M
The data, stored together with the DTC data, are called freeze frame data and displayed on CONSULT-III or
GST. The 1st trip freeze frame data can only be displayed on the CONSULT-III screen, not on the GST. For
details, see EC-523, "CONSULT-III Function (ENGINE)". N
Only one set of freeze frame data (either 1st trip freeze frame data or freeze frame data) can be stored in the
ECM. 1st trip freeze frame data is stored in the ECM memory along with the 1st trip DTC. There is no priority
for 1st trip freeze frame data and it is updated each time a different 1st trip DTC is detected. However, once
freeze frame data (2nd trip detection/MIL on) is stored in the ECM memory, 1st trip freeze frame data is no O
longer stored. Remember, only one set of freeze frame data can be stored in the ECM. The ECM has the fol-
lowing priorities to update the data.
P
Priority Items
Freeze frame data Misfire — DTC: P0300 - P0306
1
Fuel Injection System Function — DTC: P0171, P0172, P0174, P0175
2 Except the above items (Includes A/T related items)
3 1st trip freeze frame data

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ECM
< ECU DIAGNOSIS > [VQ40DE]
For example, the EGR malfunction (Priority: 2) was detected and the freeze frame data was stored in the 2nd
trip. After that when the misfire (Priority: 1) is detected in another trip, the freeze frame data will be updated
from the EGR malfunction to the misfire. The 1st trip freeze frame data is updated each time a different mal-
function is detected. There is no priority for 1st trip freeze frame data. However, once freeze frame data is
stored in the ECM memory, 1st trip freeze data is no longer stored (because only one freeze frame data or 1st
trip freeze frame data can be stored in the ECM). If freeze frame data is stored in the ECM memory and freeze
frame data with the same priority occurs later, the first (original) freeze frame data remains unchanged in the
ECM memory.
Both 1st trip freeze frame data and freeze frame data (along with the DTCs) are cleared when the ECM mem-
ory is erased. Procedures for clearing the ECM memory are described in "HOW TO ERASE EMISSION-
RELATED DIAGNOSTIC INFORMATION".
SYSTEM READINESS TEST (SRT) CODE
System Readiness Test (SRT) code is specified in Service $01 of SAE J1979.
As part of an enhanced emissions test for Inspection & Maintenance (I/M), certain states require the status of
SRT be used to indicate whether the ECM has completed self-diagnosis of major emission systems and com-
ponents. Completion must be verified in order for the emissions inspection to proceed.
If a vehicle is rejected for a State emissions inspection due to one or more SRT items indicating “INCMP”, use
the information in this Service Manual to set the SRT to “CMPLT”.
In most cases the ECM will automatically complete its self-diagnosis cycle during normal usage, and the SRT
status will indicate “CMPLT” for each application system. Once set as “CMPLT”, the SRT status remains
“CMPLT” until the self-diagnosis memory is erased.
Occasionally, certain portions of the self-diagnostic test may not be completed as a result of the customer's
normal driving pattern; the SRT will indicate “INCMP” for these items.
NOTE:
The SRT will also indicate “INCMP” if the self-diagnosis memory is erased for any reason or if the ECM mem-
ory power supply is interrupted for several hours.
If, during the state emissions inspection, the SRT indicates “CMPLT” for all test items, the inspector will con-
tinue with the emissions test. However, if the SRT indicates “INCMP” for one or more of the SRT items the
vehicle is returned to the customer untested.
NOTE:
If MIL is ON during the state emissions inspection, the vehicle is also returned to the customer untested even
though the SRT indicates “CMPLT” for all test items. Therefore, it is important to check SRT (“CMPLT”) and
DTC (No DTCs) before the inspection.
SRT Item
The table below shows required self-diagnostic items to set the SRT to “CMPLT”.

SRT item Perfor-


(CONSULT-III indica- mance Pri- Required self-diagnostic items to set the SRT to “CMPLT” Corresponding DTC No.
tion) ority*1
CATALYST 2 Three way catalyst function P0420, P0430
2 EVAP control system purge flow monitoring P0441
EVAP SYSTEM 1 EVAP control system P0442
2 EVAP control system P0456
Air fuel ratio (A/F) sensor 1 P0133, P0153
Heated oxygen sensor 2 P0137, P0157
HO2S 1
Heated oxygen sensor 2 P0138, P0158
Heated oxygen sensor 2 P0139, P0159
*1: If completion of several SRTs is required, perform driving patterns (DTC confirmation procedure), one by one based on the priority
for models with CONSULT-III.

SRT Set Timing


SRT is set as “CMPLT” after self-diagnosis has been performed one or more times. Completion of SRT is
done regardless of whether the result is OK or NG. The set timing is different between OK and NG results and
is shown in the table below.

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ECM
< ECU DIAGNOSIS > [VQ40DE]

Example A
Self-diagnosis result Ignition cycle
Diagnosis
← ON → OFF ← ON → OFF ← ON → OFF ← ON →
All OK Case 1 P0400 OK (1) — (1) OK (2) — (2) EC
P0402 OK (1) — (1) — (1) OK (2)
P1402 OK (1) OK (2) — (2) — (2)
C
SRT of EGR “CMPLT” “CMPLT” “CMPLT” “CMPLT”
Case 2 P0400 OK (1) — (1) — (1) — (1)
P0402 — (0) — (0) OK (1) — (1) D
P1402 OK (1) OK (2) — (2) — (2)
SRT of EGR “INCMP” “INCMP” “CMPLT” “CMPLT”
E
NG exists Case 3 P0400 OK OK — —
P0402 — — — —
NG
F
P1402 NG — NG (Consecutive
NG)
(1st trip) DTC
1st trip DTC — 1st trip DTC G
DTC (= MIL ON)
SRT of EGR “INCMP” “INCMP” “INCMP” “CMPLT”
OK: Self-diagnosis is carried out and the result is OK.
H
NG: Self-diagnosis is carried out and the result is NG.
—: Self-diagnosis is not carried out.
When all SRT related self-diagnoses showed OK results in a single cycle (Ignition OFF-ON-OFF), the SRT will
indicate “CMPLT”. → Case 1 above I
When all SRT related self-diagnoses showed OK results through several different cycles, the SRT will indicate
“CMPLT” at the time the respective self-diagnoses have at least one OK result. → Case 2 above
If one or more SRT related self-diagnoses showed NG results in 2 consecutive cycles, the SRT will also indi- J
cate “CMPLT”. → Case 3 above
The table above shows that the minimum number of cycles for setting SRT as “INCMP” is one (1) for each
self-diagnosis (Case 1 & 2) or two (2) for one of self-diagnoses (Case 3). However, in preparation for the state
K
emissions inspection, it is unnecessary for each self-diagnosis to be executed twice (Case 3) for the following
reasons:
• The SRT will indicate “CMPLT” at the time the respective self-diagnoses have one (1) OK result.
• The emissions inspection requires “CMPLT” of the SRT only with OK self-diagnosis results. L
• When, during SRT driving pattern, 1st trip DTC (NG) is detected prior to “CMPLT” of SRT, the self-diagnosis
memory must be erased from ECM after repair.
• If the 1st trip DTC is erased, all the SRT will indicate “INCMP”. M
NOTE:
SRT can be set as “CMPLT” together with the DTC(s). Therefore, DTC check must always be carried out
prior to the state emission inspection even though the SRT indicates “CMPLT”.
N
SRT Service Procedure
If a vehicle has failed the state emissions inspection due to one or more SRT items indicating “INCMP”, review
the flowchart diagnostic sequence on the next page.
O

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ECM
< ECU DIAGNOSIS > [VQ40DE]

PBIB2320E

*1 "How to Read DTC and 1st Trip DTC" *2 "How to Display SRT Status" *3 "How to Set SRT Code"

How to Display SRT Status


WITH CONSULT-III
Selecting “SRT STATUS” in “DTC & SRT CONFIRMATION” mode with CONSULT-III.
For items whose SRT codes are set, a “CMPLT” is displayed on the CONSULT-III screen; for items whose
SRT codes are not set, “INCMP” is displayed.
NOTE:
Though displayed on the CONSULT-III screen, “HO2S HTR” is not SRT item.
WITH GST
Selecting Service $01 with GST (Generic Scan Tool)

NO TOOLS
A SRT code itself can no be displayed while only SRT status can be.
1. Turn ignition switch ON and wait 20 seconds.
2. SRT status is indicated as shown below.
• When all SRT codes are set, MIL illuminates continuously.

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ECM
< ECU DIAGNOSIS > [VQ40DE]
• When any SRT codes are not set, MIL will flash periodically for 10 seconds.
A

EC

PBIB2317E F
How to Set SRT Code
To set all SRT codes, self-diagnosis for the items indicated above must be performed one or more times. Each
diagnosis may require a long period of actual driving under various conditions. G
WITH CONSULT-III
Perform corresponding DTC Confirmation Procedure one by one based on Performance Priority in the table
on "SRT Item". H
WITHOUT CONSULT-III
The most efficient driving pattern in which SRT codes can be properly set is explained below. The driving pat-
tern should be performed one or more times to set all SRT codes.
I

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ECM
< ECU DIAGNOSIS > [VQ40DE]
Driving Pattern

PBIB3622E

• The time required for each diagnosis varies with road surface conditions, weather, altitude, individual driving
habits, etc.
Zone A refers to the range where the time, required for the diagnosis under normal conditions*, is the short-
est.
Zone B refers to the range where the diagnosis can still be performed if the diagnosis is not completed within
zone A.
*: Normal conditions refer to the following:

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ECM
< ECU DIAGNOSIS > [VQ40DE]
• Sea level
• Flat road A
• Ambient air temperature: 20 - 30°C (68 - 86°F)
• Diagnosis is performed as quickly as possible under normal conditions.
Under different conditions [For example: ambient air temperature other than 20 - 30°C (68 - 86°F)], diagno-
EC
sis may also be performed.
Pattern 1:
• The engine is started at the engine coolant temperature of −10 to 35°C (14 to 95°F)
(where the voltage between the ECM terminal 73 and ground is 3.0 - 4.3V). C
• The engine must be operated at idle speed until the engine coolant temperature is greater than 70°C
(158°F) (where the voltage between the ECM terminal 73 and ground is lower than 1.4V).
• The engine is started at the fuel tank temperature of warmer than 0°C (32°F) (where the voltage D
between the ECM terminal 107 and ground is less than 4.1V).
Pattern 2:
• When steady-state driving is performed again even after it is interrupted, each diagnosis can be conducted.
In this case, the time required for diagnosis may be extended. E
Pattern 3:
• Operate vehicle following the driving pattern shown in the figure.
• Replace the accelerator pedal during decelerating vehicle speed F
from 90km/h (56MPH) to 0km/h (0MPH).
Pattern 4:
• The accelerator pedal must be held very steady during steady-
state driving. G
• If the accelerator pedal is moved, the test must be conducted all
over again.
*1: Depress the accelerator pedal until vehicle speed is 90 km/h (56 H
MPH), then release the accelerator pedal and keep it released for
more than 10 seconds. Depress the accelerator pedal until vehicle
PBIB2244E
speed is 90 km/h (56 MPH) again.
*2: Checking the vehicle speed with GST is advised. I

Suggested Transmission Gear Position for A/T Models


Set the selector lever in the D position with the overdrive switch turned ON. J
Suggested Upshift Speeds for M/T Models
Shown below are suggested vehicle speeds for shifting into a higher gear. These suggestions relate to fuel
economy and vehicle performance. Actual upshift speeds will vary according to road conditions, the weather K
and individual driving habits.

For quick acceleration in low altitude


For normal acceleration in low altitude areas
areas and high altitude areas
L
[less than 1,219 m (4,000 ft)]:
[over 1,219 m (4,000 ft)]:
Gear change ACCEL shift point km/h (MPH) CRUISE shift point km/h (MPH) km/h (MPH)
M
1st to 2nd 21 (13) 13 (8) 24 (15)
2nd to 3rd 37 (23) 26 (16) 40 (25)
3rd to 4th 48 (30) 40 (25) 64 (40) N
4th to 5th 60 (37) 48 (30) 72 (45)
6th 68 (42) 53 (33) 80 (50)
Suggested Maximum Speed in Each Gear O
Downshift to a lower gear if the engine is not running smoothly, or if you need to accelerate.
Do not exceed the maximum suggested speed (shown below) in any gear. For level road driving, use the high-
est gear suggested for that speed. Always observe posted speed limits and drive according to the road condi- P
tions to ensure sage operation. Do not over-rev the engine when shifting to a lower gear as it may cause
engine damage or loss of vehicle control.

Gear km/h (MPH)


1st 56 (35)
2nd 96 (60)

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ECM
< ECU DIAGNOSIS > [VQ40DE]
Gear km/h (MPH)
3rd 136 (85)
4th —
5th —
6th —

TEST VALUE AND TEST LIMIT


The following is the information specified in Service $06 of SAE J1979.
The test value is a parameter used to determine whether a system/circuit diagnostic test is OK or NG while
being monitored by the ECM during self-diagnosis. The test limit is a reference value which is specified as the
maximum or minimum value and is compared with the test value being monitored.
These data (test value and test limit) are specified by On Board Monitor ID(OBDMID), Test ID (TID), Unit and
Scaling ID and can be displayed on the GST screen.
The items of the test value and test limit will be displayed with GST screen which items are provided by the
ECM. (e.g., if bank 2 is not applied on this vehicle, only the items of bank 1 are displayed)

Test value and


Test limit
OBD- (GST display)
Item Self-diagnostic test item DTC Description
MID Unit and
TID Scaling
ID
Minimum sensor output voltage
P0131 83H 0BH
for test cycle
Maximum sensor output voltage
P0131 84H 0BH
for test cycle
Minimum sensor output voltage
P0130 85H 0BH
for test cycle
Maximum sensor output voltage
P0130 86H 0BH
for test cycle

Air fuel ratio (A/F) sensor 1 Response rate: Response ratio


01H P0133 87H 04H
(Bank 1) (Lean to Rich)
Response rate: Response ratio
P0133 88H 04H
(Rich to Lean)
P2A00 89H 84H The amount of shift in air fuel ratio
P2A00 8AH 84H The amount of shift in air fuel ratio
Difference in sensor output volt-
P0130 8BH 0BH
age
HO2S
Response gain at the limited fre-
P0133 8CH 83H
quency
Minimum sensor output voltage
P0138 07H 0CH
for test cycle
Maximum sensor output voltage
Heated oxygen sensor 2 P0137 08H 0CH
02H for test cycle
(Bank 1)
P0138 80H 0CH Sensor output voltage
Difference in sensor output volt-
P0139 81H 0CH
age
Minimum sensor output voltage
P0143 07H 0CH
for test cycle
Maximum sensor output voltage
Heated oxygen sensor 3 P0144 08H 0CH
03H for test cycle
(Bank 1)
P0146 80H 0CH Sensor output voltage
Difference in sensor output volt-
P0145 81H 0CH
age

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ECM
< ECU DIAGNOSIS > [VQ40DE]
Test value and
Test limit A
OBD- (GST display)
Item Self-diagnostic test item DTC Description
MID Unit and
TID Scaling EC
ID
Minimum sensor output voltage
P0151 83H 0BH
for test cycle
C
Maximum sensor output voltage
P0151 84H 0BH
for test cycle
Minimum sensor output voltage D
P0150 85H 0BH
for test cycle
Maximum sensor output voltage
P0150 86H 0BH
for test cycle
E
Air fuel ratio (A/F) sensor 1 Response rate: Response ratio
05H P0153 87H 04H
(Bank 2) (Lean to Rich)
Response rate: Response ratio
P0153 88H 04H
(Rich to Lean)
F
P2A03 89H 84H The amount of shift in air fuel ratio
P2A03 8AH 84H The amount of shift in air fuel ratio
G
Difference in sensor output volt-
P0150 8BH 0BH
age
HO2S
Response gain at the limited fre- H
P0153 8CH 83H
quency
Minimum sensor output voltage
P0158 07H 0CH
for test cycle
I
Maximum sensor output voltage
Heated oxygen sensor 2 P0157 08H 0CH
06H for test cycle
(Bank 2)
P0158 80H 0CH Sensor output voltage J
Difference in sensor output volt-
P0159 81H 0CH
age
Minimum sensor output voltage K
P0163 07H 0CH
for test cycle
Maximum sensor output voltage
Heated oxygen sensor 3 P0164 08H 0CH
07H for test cycle
(Bank2) L
P0166 80H 0CH Sensor output voltage
Difference in sensor output volt-
P0165 81H 0CH
age M
P0420 80H 01H O2 storage index
Switching time lag engine exhaust
P0420 82H 01H
index value N
Three way catalyst function
21H Difference in 3rd O2 sensor out-
(Bank1) P2423 83H 0CH
put voltage

P2423 84H 84H


O2 storage index in HC trap cata- O
CATA- lyst
LYST P0430 80H 01H O2 storage index
Switching time lag engine exhaust P
P0430 82H 01H
index value
Three way catalyst function
22H Difference in 3rd O2 sensor out-
(Bank2) P2424 83H 0CH
put voltage
O2 storage index in HC trap cata-
P2424 84H 84H
lyst

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ECM
< ECU DIAGNOSIS > [VQ40DE]
Test value and
Test limit
OBD- (GST display)
Item Self-diagnostic test item DTC Description
MID Unit and
TID Scaling
ID
Low Flow Faults: EGR temp
P0400 80H 96H
change rate (short term)
Low Flow Faults: EGR temp
P0400 81H 96H
change rate (long term)
EGR Low Flow Faults: Difference be-
31H EGR function
SYSTEM P0400 82H 96H tween max EGR temp and EGR
temp under idling condition
P0400 83H 96H Low Flow Faults: Max EGR temp
High Flow Faults: EGR temp in-
P1402 84H 96H
crease rate
Difference in pressure sensor out-
EVAP control system leak
39H P0455 80H 0CH put voltage before and after pull
(Cap Off)
down
EVAP control system leak Leak area index (for more than
3BH P0442 80H 05H
(Small leak) 0.04inch)
EVAP Leak area index (for more than
P0456 80H 05H
SYSTEM EVAP control system leak 0.02inch)
3CH
(Very small leak) Maximum internal pressure of
P0456 81H FDH
EVAP system during monitoring
Difference in pressure sensor out-
3DH Purge flow system P0441 83H 0CH put voltage before and after vent
control value close
A/F sensor 1 heater Low Input:P0031 Converted value of Heater electric
41H 81H 0BH
(Bank 1) High Input:P0032 current to voltage
Heated oxygen sensor 2 heat- Low Input:P0037 Converted value of Heater electric
42H 80H 0CH
er (Bank 1) High Input:P0038 current to voltage
Heated oxygen sensor 3 heat- Converted value of Heater electric
O2 SEN- 43H P0043 80H 0CH
er (Bank 1) current to voltage
SOR
HEATER A/F sensor 1 heater Low Input:P0051 Converted value of Heater electric
45H 81H 0BH
(Bank 2) High Input:P0052 current to voltage
Heated oxygen sensor 2 heat- Low Input:P0057 Converted value of Heater electric
46H 80H 0CH
er (Bank 2) High Input:P0058 current to voltage
Heated oxygen sensor 3 heat- Converted value of Heater electric
47H P0063 80H 0CH
er (Bank 2) current to voltage
Secondary Air Injection System
P0411 80H 01H
Incorrect Flow Detected
Bank1: P0491 Secondary Air Injection System
81H 01H
Bank2: P0492 Insufficient Flow
Secondary Air Injection System
P2445 82H 01H
Pump Stuck Off
SEC-
Secondary Air Injection System
OND- 71H Secondary Air system P2448 83H 01H
High Airflow
ARY AIR
Bank1: P2440 Secondary Air Injection System
84H 01H
Bank2: P2442 Switching Valve Stuck Open
Secondary Air Injection System
P2440 85H 01H
Switching Valve Stuck Open
Secondary Air Injection System
P2444 86H 01H
Pump Stuck On

Revision: October 2008 EC-928 2009 Frontier


ECM
< ECU DIAGNOSIS > [VQ40DE]
Test value and
Test limit A
OBD- (GST display)
Item Self-diagnostic test item DTC Description
MID Unit and
TID Scaling EC
ID
P0171 or P0172 80H 2FH Long term fuel trim
Fuel injection system function
81H The number of lambda control C
(Bank 1) P0171 or P0172 81H 24H
FUEL clamped
SYSTEM P0174 or P0175 80H 2FH Long term fuel trim
Fuel injection system function
82H The number of lambda control D
(Bank 2) P0174 or P0175 81H 24H
clamped
Misfiring counter at 1000 revolu-
P0301 80H 24H
tion of the first cylinder E
Misfiring counter at
P0302 81H 24H 1000revolution of the second cyl-
inder
F
Misfiring counter at 1000 revolu-
P0303 82H 24H
tion of the third cylinder
Misfiring counter at 1000 revolu-
P0304 83H 24H G
tion of the fourth cylinder
Misfiring counter at 1000 revolu-
P0305 84H 24H
tion of the fifth cylinder
H
Misfiring counter at 1000 revolu-
P0306 85H 24H
tion of the sixth cylinder
Misfiring counter at 1000 revolu-
P0307 86H 24H
tion of the seventh cylinder
I

Misfiring counter at 1000 revolu-


P0308 87H 24H
tion of the eighth cylinder
J
Misfiring counter at 1000 revolu-
P0300 88H 24H
tion of the multiple cylinders
Misfiring counter at 200 revolution
P0301 89H 24H K
MISFIRE A1H Multiple Cylinder Misfire of the first cylinder
Misfiring counter at 200 revolution
P0302 8AH 24H
of the second cylinder
L
Misfiring counter at 200 revolution
P0303 8BH 24H
of the third cylinder
Misfiring counter at 200 revolution
P0304 8CH 24H M
of the fourth cylinder
Misfiring counter at 200 revolution
P0305 8DH 24H
of the fifth cylinder
Misfiring counter at 200 revolution N
P0306 8EH 24H
of the sixth cylinder
Misfiring counter at 200 revolution
P0307 8FH 24H
of the seventh cylinder O
Misfiring counter at 200 revolution
P0308 90H 24H
of the eighth cylinder
Misfiring counter at 1000 revolu- P
P0300 91H 24H
tion of the single cylinder
Misfiring counter at 200 revolution
P0300 92H 24H
of the single cylinder
Misfiring counter at 200 revolution
P0300 93H 24H
of the multiple cylinders

Revision: October 2008 EC-929 2009 Frontier


ECM
< ECU DIAGNOSIS > [VQ40DE]
Test value and
Test limit
OBD- (GST display)
Item Self-diagnostic test item DTC Description
MID Unit and
TID Scaling
ID
EWMA (Exponential Weighted
P0301 0BH 24H Moving Average) misfire counts
A2H No.1 Cylinder Misfire for last 10 driving cycles
Misfire counts for last/current driv-
P0301 0CH 24H
ing cycles
EWMA (Exponential Weighted
P0302 0BH 24H Moving Average) misfire counts
A3H No.2 Cylinder Misfire for last 10 driving cycles
Misfire counts for last/current driv-
P0302 0CH 24H
ing cycles
EWMA (Exponential Weighted
P0303 0BH 24H Moving Average) misfire counts
A4H No.3 Cylinder Misfire for last 10 driving cycles
Misfire counts for last/current driv-
P0303 0CH 24H
ing cycles
EWMA (Exponential Weighted
P0304 0BH 24H Moving Average) misfire counts
A5H No.4 Cylinder Misfire for last 10 driving cycles
Misfire counts for last/current driv-
P0304 0CH 24H
ing cycles
MISFIRE
EWMA (Exponential Weighted
P0305 0BH 24H Moving Average) misfire counts
A6H No.5 Cylinder Misfire for last 10 driving cycles
Misfire counts for last/current driv-
P0305 0CH 24H
ing cycles
EWMA (Exponential Weighted
P0306 0BH 24H Moving Average) misfire counts
A7H No.6 Cylinder Misfire for last 10 driving cycles
Misfire counts for last/current driv-
P0306 0CH 24H
ing cycles
EWMA (Exponential Weighted
P0307 0BH 24H Moving Average) misfire counts
A8H No.7 Cylinder Misfire for last 10 driving cycles
Misfire counts for last/current driv-
P0307 0CH 24H
ing cycles
EWMA (Exponential Weighted
P0308 0BH 24H Moving Average) misfire counts
A9H No.8 Cylinder Misfire for last 10 driving cycles
Misfire counts for last/current driv-
P0308 0CH 24H
ing cycles

HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION


How to Erase DTC and 1st Trip DTC
With CONSULT-III
NOTE:
• If the ignition switch stays ON after rpair work, always turn ignition OFF once. Wait at least 10 seconds and
then turn it ON (engine stopped) again.
• If the DTC is not for A/T related items (see EC-915, "DTC Index"), skip step 1.
1. Erase DTC in TCM. Refer to TM-148, "OBD-II Diagnostic Trouble Code (DTC)".
2. Select “ENGINE” with CONSULT-III.

Revision: October 2008 EC-930 2009 Frontier


ECM
< ECU DIAGNOSIS > [VQ40DE]
3. Select “SELF-DIAG RESULTS”.
4. Touch “ERASE”. (DTC in ECM will be erased.) A
With GST
NOTE:
• If the ignition switch stays ON after repair work, always turn ignition switch OFF once. Wait at least EC
10 seconds and then turn it ON (engine stopped) again.
• If the DTC is not for A/T related items (see EC-915, "DTC Index"), skip step 1.
1. Erase DTC in TCM. Refer to TM-148, "OBD-II Diagnostic Trouble Code (DTC)". (The DTC in TCM will be C
erased)
2. Select Service $04 with GST (Generic Scan Tool).
No Tools
NOTE: D
• If the ignition switch stays ON after repair work, always turn ignition switch OFF once.
Wait at least 10 seconds and then turn it ON (engine stopped) again.
• If the DTC is not for A/T related items (see EC-915, "DTC Index"), skip step 1. E
1. Erase DTC in ECM. Refer to HOW TO ERASE DIAGNOSTIC TEST MODE II (SELF-DIAGNOSTIC
RESULTS).
2. Change the diagnostic test mode from Mode II to Mode I by depressing the accelerator pedal.
• If the battery is disconnected, the emission-related diagnostic information will be lost within 24 F
hours.
• The following data are cleared when the ECM memory is erased.
- Diagnostic trouble codes G
- 1st trip diagnostic trouble codes
- Freeze frame data
- 1st trip freeze frame data H
- System readiness test (SRT) codes
- Test values
Actual work procedures are explained using a DTC as an example. Be careful so that not only the DTC, but all
of the data listed above, are cleared from the ECM memory during work procedures. I

Revision: October 2008 EC-931 2009 Frontier


ENGINE CONTROL SYSTEM SYMPTOMS
< SYMPTOM DIAGNOSIS > [VQ40DE]

SYMPTOM DIAGNOSIS
ENGINE CONTROL SYSTEM SYMPTOMS
Symptom Matrix Chart INFOID:0000000004054127

SYSTEM — BASIC ENGINE CONTROL SYSTEM

SYMPTOM

OVERHEATS/WATER TEMPERATURE HIGH


LACK OF POWER/POOR ACCELERATION
HARD/NO START/RESTART (EXCP. HA)

BATTERY DEAD (UNDER CHARGE)


HESITATION/SURGING/FLAT SPOT

EXCESSIVE FUEL CONSUMPTION

EXCESSIVE OIL CONSUMPTION


SPARK KNOCK/DETONATION

SLOW/NO RETURN TO IDLE


Reference

ROUGH IDLE/HUNTING
page

HIGH IDLE/LOW IDLE

IDLING VIBRATION
ENGINE STALL

Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA


Fuel Fuel pump circuit 1 1 2 3 2 2 2 3 2 EC-858
Fuel pressure regulator system 3 3 4 4 4 4 4 4 4 4 EC-943
Fuel injector circuit 1 1 2 3 2 2 2 2 EC-854
Evaporative emission system 3 3 4 4 4 4 4 4 4 4 EC-495
Air Positive crankcase ventilation sys-
4 4 4 4 4 4 4 4 1 EC-872
tem 3 3
Incorrect idle speed adjustment 1 1 1 1 1 EC-470
EC-813,
Electric throttle control actuator 1 1 2 3 3 2 2 2 2 2 2
EC-819
Ignition Incorrect ignition timing adjustment 3 3 1 1 1 1 1 1 EC-470
Ignition circuit 1 1 2 2 2 2 2 2 EC-862
Power supply and ground circuit 2 2 3 3 3 3 3 2 3 EC-542
EC-561,
Mass air flow sensor circuit 2
EC-567
1
EC-578,
Engine coolant temperature sensor circuit 3 3
EC-586
EC-594
3 EC-598
Air fuel ratio (A/F) sensor 1 1 2 2 2 2 2 EC-602
EC-606
EC-836
EC-582,
EC-649,
Throttle position sensor circuit EC-766,
EC-768,
2 2 EC-828
EC-542,
EC-821,
Accelerator pedal position sensor circuit 3 2 1
EC-824,
EC-832

Revision: October 2008 EC-932 2009 Frontier


ENGINE CONTROL SYSTEM SYMPTOMS
< SYMPTOM DIAGNOSIS > [VQ40DE]
SYMPTOM
A

OVERHEATS/WATER TEMPERATURE HIGH


LACK OF POWER/POOR ACCELERATION
HARD/NO START/RESTART (EXCP. HA)
EC

BATTERY DEAD (UNDER CHARGE)


HESITATION/SURGING/FLAT SPOT

EXCESSIVE FUEL CONSUMPTION

EXCESSIVE OIL CONSUMPTION


SPARK KNOCK/DETONATION

SLOW/NO RETURN TO IDLE


C
Reference

ROUGH IDLE/HUNTING
page

HIGH IDLE/LOW IDLE

IDLING VIBRATION
D

ENGINE STALL
E

Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA


F
Knock sensor circuit 2 3 EC-660
Crankshaft position sensor (POS) circuit 2 2 EC-663
Camshaft position sensor (PHASE) circuit 3 2 EC-667 G
Vehicle speed signal circuit 2 3 3 3 EC-738
Power steering pressure sensor circuit 2 3 3 EC-744
EC-747,
H
ECM 2 2 3 3 3 3 3 3 3 3 3
EC-749
Intake valve timing control solenoid valve cir-
3 2 1 3 2 2 3 3 EC-558 I
cuit
PNP switch circuit 3 3 3 3 3 EC-755
VIAS control solenoid valve circuit 1 EC-804
J
Refrigerant pressure sensor circuit 2 3 3 4 EC-874
Electrical load signal circuit 3 EC-852

Air conditioner circuit 2 2 3 3 3 3 3 3 3 3 2


HAC-60, K
HAC-128
BRC-9,
ABS actuator and electric unit (control unit) 4
BRC-155 L
1 - 6: The numbers refer to the order of inspection.
(continued on next page)

SYSTEM — ENGINE MECHANICAL & OTHER M

Revision: October 2008 EC-933 2009 Frontier


ENGINE CONTROL SYSTEM SYMPTOMS
< SYMPTOM DIAGNOSIS > [VQ40DE]

SYMPTOM

OVERHEATS/WATER TEMPERATURE HIGH


LACK OF POWER/POOR ACCELERATION
HARD/NO START/RESTART (EXCP. HA)

BATTERY DEAD (UNDER CHARGE)


HESITATION/SURGING/FLAT SPOT

EXCESSIVE FUEL CONSUMPTION

EXCESSIVE OIL CONSUMPTION


SPARK KNOCK/DETONATION

SLOW/NO RETURN TO IDLE


Reference

ROUGH IDLE/HUNTING
page

HIGH IDLE/LOW IDLE

IDLING VIBRATION
ENGINE STALL
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel tank FL-6
5
Fuel piping 5 5 5 5 5 5 FL-5
Vapor lock —
5
Valve deposit —
Poor fuel (Heavy weight gasoline, 5 5 5 5 5 5 5

Low octane)
Air Air duct EM-138
Air cleaner EM-138
Air leakage from air duct
(Mass air flow sensor — electric EM-138
5 5 5 5 5 5
throttle control actuator)
5 5 5 5
Electric throttle control actuator EM-139
Air leakage from intake manifold/ EM-139,
Collector/Gasket EM-142
Cranking Battery PG-4
1 1 1 1 1 1 1
Generator circuit CHG-4
Starter circuit 3 1 STR-5
Signal plate 6 EM-231
PNP switch 4 TM-163
Engine Cylinder head
5 5 5 5 5 5 5 5 EM-211
Cylinder head gasket 4 3
Cylinder block
Piston 4
Piston ring
6 6 6 6 6 6 6 6 EM-231
Connecting rod
Bearing
Crankshaft
Valve Timing chain EM-174
mecha-
Camshaft EM-194
nism
Intake valve timing control 5 5 5 5 5 5 5 5 EM-205
Intake valve
3 EM-211
Exhaust valve

Revision: October 2008 EC-934 2009 Frontier


ENGINE CONTROL SYSTEM SYMPTOMS
< SYMPTOM DIAGNOSIS > [VQ40DE]
SYMPTOM
A

OVERHEATS/WATER TEMPERATURE HIGH


LACK OF POWER/POOR ACCELERATION
HARD/NO START/RESTART (EXCP. HA)
EC

BATTERY DEAD (UNDER CHARGE)


HESITATION/SURGING/FLAT SPOT

EXCESSIVE FUEL CONSUMPTION

EXCESSIVE OIL CONSUMPTION


SPARK KNOCK/DETONATION

SLOW/NO RETURN TO IDLE


C
Reference

ROUGH IDLE/HUNTING
page

HIGH IDLE/LOW IDLE

IDLING VIBRATION
D

ENGINE STALL
E

Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA


F
Exhaust Exhaust manifold/Tube/Muffler/
Gasket EM-144,
5 5 5 5 5 5 5 5
EX-4
Three way catalyst
G
Lubrica- EM-148,
Oil pan/Oil strainer/Oil pump/Oil
tion LU-25, LU-
filter/Oil gallery/Oil cooler 5 5 5 5 5 5 5 5 27,
H
Oil level (Low)/Filthy oil LU-21
Cooling Radiator/Hose/Radiator filler cap CO-39
Thermostat 5 CO-55 I
Water pump CO-50
Water gallery 5 5 5 5 5 5 5 4 5 CO-57
Cooling fan 5 CO-47 J
Coolant level (Low)/Contaminat-
5 CO-39
ed coolant
NVIS (NISSAN Vehicle Immobilizer System —
K
1 1 SEC-3
NATS)
1 - 6: The numbers refer to the order of inspection.
L

Revision: October 2008 EC-935 2009 Frontier


NORMAL OPERATING CONDITION
< SYMPTOM DIAGNOSIS > [VQ40DE]
NORMAL OPERATING CONDITION
Fuel Cut Control (at No Load and High Engine Speed) INFOID:0000000004054128

INPUT/OUTPUT SIGNAL CHART

Sensor Input Signal to ECM ECM function Actuator


Park/neutral position (PNP) switch Neutral position
Accelerator pedal position sensor Accelerator pedal position
Engine coolant temperature sensor Engine coolant temperature
Fuel cut control Fuel injector
Crankshaft position sensor (POS)
Engine speed
Camshaft position sensor (PHASE)
Wheel sensor Vehicle speed*
*: This signal is sent to the ECM through CAN communication line.

SYSTEM DESCRIPTION
If the engine speed is above 1,800 rpm under no load (for example, the shift position is neutral and engine
speed is over 1,800 rpm) fuel will be cut off after some time. The exact time when the fuel is cut off varies
based on engine speed.
Fuel cut will be operated until the engine speed reaches 1,500 rpm, then fuel cut will be cancelled.
NOTE:
This function is different from deceleration control listed under EC-486, "System Description".

Revision: October 2008 EC-936 2009 Frontier


PRECAUTIONS
< PRECAUTION > [VQ40DE]

PRECAUTION A
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT EC
PRE-TENSIONER" INFOID:0000000004054129

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along C
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted. D
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING: E
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
F
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the SRS section.
• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser- G
vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness
connectors.
Precaution for Procedure without Cowl Top Cover INFOID:0000000004054130
H

When performing the procedure after removing cowl top cover,


cover the lower end of windshield with urethane, etc. I

PIIB3706J

L
On Board Diagnosis (OBD) System of Engine and A/T INFOID:0000000004054131

The ECM has an on board diagnostic system. It will illuminate the malfunction indicator lamp (MIL) to warn the
driver of a malfunction causing emission deterioration. M
CAUTION:
• Always turn the ignition switch OFF and disconnect the negative battery cable before any repair or
inspection work. The open/short circuit of related switches, sensors, solenoid valves, etc. will cause N
the MIL to illuminate.
• Always connect and lock the connectors securely after work. A loose (unlocked) connector will
cause the MIL to illuminate due to the open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.) O
• Certain systems and components, especially those related to OBD, may use a new style slide-lock-
ing type harness connector. For description and how to disconnect, refer to PG-71, "Description".
• Always route and secure the harnesses properly after work. The interference of the harness with a P
bracket, etc. may cause the MIL to illuminate due to the short circuit.
• Always connect rubber tubes properly after work. A misconnected or disconnected rubber tube may
cause the MIL to illuminate due to the malfunction of the EVAP system or fuel injection system, etc.
• Always erase the unnecessary malfunction information (repairs completed) from the ECM and TCM
(Transmission control module) before returning the vehicle to the customer.

Revision: October 2008 EC-937 2009 Frontier


PRECAUTIONS
< PRECAUTION > [VQ40DE]
Precaution INFOID:0000000004054132

• Always use a 12 volt battery as power source.


• Never attempt to disconnect battery cables while engine is
running.
• Before connecting or disconnecting the ECM harness con-
nector, turn ignition switch OFF and disconnect negative bat-
tery cable. Failure to do so may damage the ECM because
battery voltage is applied to ECM even if ignition switch is
turned OFF.
• Before removing parts, turn ignition switch OFF and then dis-
connect negative battery cable.
SEF289H

• Never disassemble ECM.


• If a battery cable is disconnected, the memory will return to the ECM value.
The ECM will now start to self-control at its initial value. Engine operation can vary slightly when the
terminal is disconnected. However, this is not an indication of a malfunction. Never replace parts
because of a slight variation.
• If the battery is disconnected, the following emission-related diagnostic information will be lost
within 24 hours.
- Diagnostic trouble codes
- 1st trip diagnostic trouble codes
- Freeze frame data
- 1st trip freeze frame data
- System readiness test (SRT) codes
- Test values
- <Frexible Fuel Vehicle>
Presumed ethanol mixture ratio
• When connecting ECM harness connector, fasten it securely
with levers as far as they will go as shown in the figure.

PBIB1512E

• When connecting or disconnecting pin connectors into or


from ECM, take care not to damage pin terminals (bend or
break).
Check that there are not any bends or breaks on ECM pin ter-
minal, when connecting pin connectors.
• Securely connect ECM harness connectors.
A poor connection can cause an extremely high (surge) volt-
age to develop in coil and condenser, thus resulting in dam-
age to ICs.
• Keep engine control system harness at least 10 cm (4 in) away
from adjacent harness, to prevent engine control system mal-
PBIB0090E
functions due to receiving external noise, degraded operation
of ICs, etc.
• Keep engine control system parts and harness dry.

Revision: October 2008 EC-938 2009 Frontier


PRECAUTIONS
< PRECAUTION > [VQ40DE]
• Before replacing ECM, perform “ECM Terminals and Refer-
ence Value” inspection and check ECM functions properly. A
Refer to EC-884, "ECM Terminal and Reference Value".
• Handle mass air flow sensor carefully to avoid damage.
• Never clean mass air flow sensor with any type of detergent.
EC
• Never disassemble electric throttle control actuator.
• Even a slight leak in the air intake system can cause serious
incidents.
• Never shock or jar the camshaft position sensor (PHASE), C
crankshaft position sensor (POS).
MEF040D
• After performing each TROUBLE DIAGNOSIS, perform DTC D
Confirmation Procedure or Overall Function Check.
The DTC should not be displayed in the DTC Confirmation
Procedure if the repair is completed. The Overall Function
E
Check should be a good result if the repair is completed.

SEF217U G

• When measuring ECM signals with a circuit tester, never


allow the two tester probes to contact. H
Accidental contact of probes will cause a short circuit and
damage the ECM power transistor.
• Never use ECM ground terminals when measuring input/out-
I
put voltage. Doing so may result in damage to the ECM's tran-
sistor. Use a ground other than ECM terminals, such as the
ground.
J

N
SEF348N

• B1 indicates the bank 1, B2 indicates the bank 2 as shown in O


the figure.

SEC893C

Revision: October 2008 EC-939 2009 Frontier


PRECAUTIONS
< PRECAUTION > [VQ40DE]
• Never operate fuel pump when there is no fuel in lines.
• Tighten fuel hose clamps to the specified torque.

BBIA0529E

• Never depress accelerator pedal when starting.


• Immediately after starting, never rev up engine unnecessarily.
• Never rev up engine just prior to shutdown.

SEF709Y

• When installing C.B. ham radio or a mobile phone, always


observe the following as it may adversely affect electronic
control systems depending on installation location.
- Keep the antenna as far as possible from the electronic con-
trol units.
- Keep the antenna feeder line more than 20 cm (8 in) away
from the harness of electronic controls.
Never let them run parallel for a long distance.
- Adjust the antenna and feeder line so that the standing-wave
radio can be kept smaller.
SEF708Y
- Always ground the radio to vehicle body.

PBIB1512E

Revision: October 2008 EC-940 2009 Frontier


PREPARATION
< PREPARATION > [VQ40DE]

PREPARATION A
PREPARATION
Special Service Tool INFOID:0000000004054133
EC
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.) Description C
Tool name
EG17650301 Adapts radiator cap tester to radiator cap and radi-
(J-33984-A) ator filler neck D
Radiator cap tester a: 28 (1.10) dia.
adapter b: 31.4 (1.236) dia.
c: 41.3 (1.626) dia.
Unit: mm (in) E

S-NT564

(J-44321) Checks fuel pressure F


Fuel pressure gauge
kit
G

LEC642
H

(J-44321-6) Connects fuel pressure gauge to quick connector


Fuel pressure adapter type fuel lines.
I

LBIA0376E

(J-45488) Removes fuel tube quick connectors in engine


K
Quick connector re- room
lease

PBIC0198E
M

Revision: October 2008 EC-941 2009 Frontier


PREPARATION
< PREPARATION > [VQ40DE]
Commercial Service Tool INFOID:0000000004054134

Tool name
Description
(Kent-Moore No.)
Leak detector Locats the EVAP leak
i.e.: (J-41416)

S-NT703

EVAP service port Applys positive pressure through EVAP service


adapter port
i.e.: (J-41413-OBD)

S-NT704

Fuel filler cap adapter Checks fuel tank vacuum relief valve opening
i.e.: (MLR-8382) pressure

S-NT815

Socket wrench Removes and installs engine coolant temperature


sensor

S-NT705

Oxygen sensor thread Reconditions the exhaust system threads before


cleaner installing a new oxygen sensor. Use with anti-
i.e.: (J-43897-18) seize lubricant shown below.
(J-43897-12) a: 18 mm diameter with pitch 1.5 mm for Zirco-
nia Oxygen Sensor
b: 12 mm diameter with pitch 1.25 mm for Tita-
nia Oxygen Sensor
AEM488

Anti-seize lubricant Lubricates oxygen sensor thread cleaning tool


i.e.: (PermatexTM when reconditioning exhaust system threads.
133AR or equivalent
meeting MIL specifica-
tion MIL-A-907)

S-NT779

Revision: October 2008 EC-942 2009 Frontier


FUEL PRESSURE
< ON-VEHICLE MAINTENANCE > [VQ40DE]

ON-VEHICLE MAINTENANCE A
FUEL PRESSURE
Fuel Pressure Check INFOID:0000000004054135
EC

FUEL PRESSURE RELEASE


With CONSULT-III C
1. Turn ignition switch ON.
2. Perform “FUEL PRESSURE RELEASE” in “WORK SUPPORT” mode with CONSULT-III.
D
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel pressure.
5. Turn ignition switch OFF. E
Without CONSULT-III
1. Remove fuel pump fuse (No.48) located in IPDM E/R.
F
2. Start engine.
3. After engine stalls, crank it two or three times to release all fuel
pressure.
G
4. Turn ignition switch OFF.
5. Reinstall fuel pump fuse after servicing fuel system.
H

BBIA0534E
I
FUEL PRESSURE CHECK
CAUTION:
Be careful not to scratch or get the fuel hose connection area dirty when servicing, so that the quick J
connector o-ring maintains sealability.
NOTE:
• Prepare pans or saucers under the disconnected fuel line because the fuel may spill out. The fuel
pressure cannot be completely released because D40 models do not have fuel return system. K
• Use Fuel Pressure Gauge Kit J-44321 and Fuel Pressure Adapter J-44321-6 to check fuel pressure.
1. Release fuel pressure to zero. Refer to "FUEL PRESSURE RELEASE".
2. Remove fuel hose using Quick Connector Release J-45488. L
• Never twist or kink fuel hose because it is plastic hose.
• Never remove fuel hose from quick connector.
• Keep fuel hose connections clean. M
3. Install Fuel Pressure Adapter J-44321-6 and Fuel Pressure
Gauge (from kit J-44321) as shown in figure.
• Never distort or bend fuel rail tube when installing fuel pres- N
sure gauge adapter.
• When reconnecting fuel hose, check the original fuel hose for
damage and abnormality.
4. Turn ignition switch ON (reactivate fuel pump), and check for O
fuel leakage.
5. Start engine and check for fuel leakage.
P
6. Read the indication of fuel pressure gauge.
• During fuel pressure check, check for fuel leakage from fuel BBIA0535E

connection every 3 minutes.

At idling: Approximately 350 kPa (3.57 kg/cm2, 51 psi)


7. If result is unsatisfactory, go to next step.

Revision: October 2008 EC-943 2009 Frontier


FUEL PRESSURE
< ON-VEHICLE MAINTENANCE > [VQ40DE]
8. Check the following.
• Fuel hoses and fuel tubes for clogging
• Fuel filter for clogging
• Fuel pump
• Fuel pressure regulator for clogging
If OK, replace fuel pressure regulator.
If NG, repair or replace.
9. Before disconnecting Fuel Pressure Gauge and Fuel Pressure Adapter J-44321-6, release fuel pressure
to zero. Refer to "FUEL PRESSURE RELEASE".

Revision: October 2008 EC-944 2009 Frontier


EVAP LEAK CHECK
< ON-VEHICLE MAINTENANCE > [VQ40DE]
EVAP LEAK CHECK
A
How to Detect Fuel Vapor Leakage INFOID:0000000004054136

CAUTION: EC
• Never use compressed air or a high pressure pump.
• Never exceed 4.12 kPa (0.042 kg/cm2, 0.6 psi) of pressure in EVAP system.
NOTE:
C
• Never start engine.
• Improper installation of EVAP service port adapter to the EVAP service port may cause a leak.
WITH CONSULT-III D
1. Attach the EVAP service port adapter securely to the EVAP service port.
2. Also attach the pressure pump and hose to the EVAP service port adapter.
3. Turn ignition switch ON.
4. Select the “EVAP SYSTEM CLOSE” of “WORK SUPPORT MODE” with CONSULT-III. E
5. Touch “START”. A bar graph (Pressure indicating display) will appear on the screen.
6. Apply positive pressure to the EVAP system until the pressure indicator reaches the middle of the bar
graph. F
7. Remove EVAP service port adapter and hose with pressure pump.
8. Locate the leak using a leak detector. Refer to EC-495,
"Description".
G

SEF200U

WITHOUT CONSULT-III J
1. Attach the EVAP service port adapter securely to the EVAP ser-
vice port.
2. Also attach the pressure pump with pressure gauge to the EVAP K
service port adapter.

M
SEF462UA

3. Apply battery voltage between the terminals of EVAP canister N


vent control valve (3) to make a closed EVAP system.
- Fuel filler pipe (top of frame view) (1)
- EVAP control system pressure sensor (2) O
- EVAP ccanister (4)
- Drain filter (5)
- : Vehicle front
P
4. To locate the leak, deliver positive pressure to the EVAP system
until pressure gauge points reach 1.38 to 2.76 kPa (0.014 to
0.028 kg/cm2, 0.2 to 0.4 psi).
5. Remove EVAP service port adapter and hose with pressure AWBIA0134ZZ

pump.
6. Locate the leak using a leak detector. Refer to EC-495, "Description".

Revision: October 2008 EC-945 2009 Frontier


EVAP CANISTER
< ON-VEHICLE REPAIR > [VQ40DE]

ON-VEHICLE REPAIR
EVAP CANISTER
Component Inspection INFOID:0000000004054137

EVAP CANISTER
Check EVAP canister as follows:
1. Block port B.
2. Blow air into port A and check that it flows freely out of port C.
3. Release blocked port B.
4. Apply vacuum pressure to port B and check that vacuum pres-
sure exists at the ports A and C.
5. Block port A and B.
6. Apply pressure to port C and check that there is no leakage.

PBIB2568E

Removal and Installation INFOID:0000000004054138

EVAP CANISTER
Tighten EVAP canister as shown in the figure.

BBIA0566E

EVAP CANISTER VENT CONTROL VALVE


1. Turn EVAP canister vent control valve counterclockwise.
2. Remove the EVAP canister vent control valve.
Always replace O-ring with a new one.

BBIA0567E

Revision: October 2008 EC-946 2009 Frontier


SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS) [VQ40DE]

SERVICE DATA AND SPECIFICATIONS (SDS) A


SERVICE DATA AND SPECIFICATIONS (SDS)
Fuel Pressure INFOID:0000000004054139
EC

Fuel pressure at idling kPa (kg/cm2, psi) Approximately 350 (3.57, 51)
C
Idle Speed and Ignition Timing INFOID:0000000004054140

D
No load* [in P or N position (A/T),
Target idle speed 625 ± 50 rpm
Neutral position (M/T)]
In P or N position (A/T), Neutral posi- E
Air conditioner: ON 625 rpm or more
tion (M/T)
In P or N position (A/T), Neutral posi-
Ignition timing 15 ± 5° BTDC
tion (M/T)
F
*: Under the following conditions:
• Air conditioner switch: OFF
• Electric load: OFF (Lights, heater fan & rear window defogger)
G
• Steering wheel: Kept in straight-ahead position

Calculated Load Value INFOID:0000000004054141

Condition Calculated load value% (Using CONSULT-III or GST)


At idle 5 - 35 I
At 2,500 rpm 5 - 35

Mass Air Flow Sensor INFOID:0000000004054142


J

Supply voltage Battery voltage (11 - 14V)


K
Output voltage at idle 0.9 - 1.2*V
2.0 - 6.0 g·m/sec at idle*
Mass air flow (Using CONSULT-III or GST)
7.0 - 20.0 g·m/sec at 2,500 rpm*
L
*: Engine is warmed up to normal operating temperature and running under no load.

Intake Air Temperature Sensor INFOID:0000000004054143


M

Temperature °C (°F) Resistance kΩ


25 (77) 1.800 - 2.200 N

Engine Coolant Temperature Sensor INFOID:0000000004054144

O
Temperature °C (°F) Resistance kΩ
20 (68) 2.1 - 2.9
P
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260

Air Fuel Ratio (A/F) Sensor 1 Heater INFOID:0000000004054145

Resistance [at 25°C (77°F)] 1.80 - 2.44Ω

Revision: October 2008 EC-947 2009 Frontier


SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS) [VQ40DE]
Heated Oxygen sensor 2 Heater INFOID:0000000004054146

Resistance [at 25°C (77°F)] 9.9 - 13.3Ω

Crankshaft Position Sensor (POS) INFOID:0000000004054147

Refer to EC-665, "Component Inspection".


Camshaft Position Sensor (PHASE) INFOID:0000000004054148

Refer to EC-670, "Component Inspection".


Throttle Control Motor INFOID:0000000004054149

Resistance [at 25°C (77°F)] Approximately 1 - 15Ω

Fuel Injector INFOID:0000000004054150

Resistance [at 10 - 60°C (50 - 140°F)] 11.1 - 14.5Ω

Fuel Pump INFOID:0000000004054151

Resistance [at 25°C (77°F)] 0.2 - 5.0Ω

Revision: October 2008 EC-948 2009 Frontier

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