Corporate Presentation

About Us- History

• Punj Sons Private Limited (later Punj Lloyd Limited) established.

1982

• High Value Engineering Centre (HVEC), an intra-organizational engineering wing created to cater to captive
engineering needs of Punj Lloyd.
2002

• Punj Lloyd acquired Sembawang of Singapore & Simon carves of UK

• HVEC carved out as Simon Carves India Ltd, a 100% subsidiary of Punj Lloyd Limited.
2006 • Engineering support to Sembawang & Simon Carves started in Infrastructure & Petrochemical projects

• Design & Engineering commenced for global clients in Oil & Gas industry like Petrofac, Cairn
2008 • Acquired Technodyne of UK to gain expertise in Cryogenic tank design

• Enters the Aerospace and Automotive industries through projects from GECI (Airbus) & KTM
• Decides to enter Nuclear engineering … prequalified by BARC/ NPCIL/HWB
• Created centre for excellence for Polysilicon
2009 • Starts to execute projects in Thermal power.
• Simon Carves India Ltd rechristened as PL Engineering Ltd.

• Awarded prestigious project from NPCIL for engineering and design of Rajasthan Atomic Power Plant 7 & 8
• Strengthens the automotive and aerospace division by winning new projects from GEESINKNORBA and GECI
2010 • Awarded FEED job for a 3600 MTPA Polysilicon plant in Qatar
• FGPI, the private equity arm of Fidelity International, takes a significant stake in PL Engineering Ltd.
PL Engineering - Overview

PL Engineering is a multi-disciplinary Design and Vision

Engineering company To be a leading global design, engineering & consulting
organization, providing technology and innovative business
solutions to customers
Fastest growing engineering organization in
India (52% CAGR)

An ISO 9001 company

Performance Team Work
Strength of about 800 people
Passion Agility
Services in the entire plant lifecycle Values
(Concept to Commissioning)

Services in complete product lifecycle Reliability

(Concept to Manufacturing)

Projects executed across India, Caspian,

Mission
Middle East, North Africa, Europe, US /
To work towards ‘customer delight’ by harnessing best-in-
Canada and SE Asia class talent, creating a knowledge pool and implementing
proven processes to become a preferred partner
PL Engineering- Achievements so far

27 Pipeline projects covering more than 6500 Kms with dia ranging 8” to 40”

18 tankage projects with 75 m diameter & 37 m height

World’s tallest coke drum structure 121 m

MSQU project with Nelson Complexity Index of 15

India’s largest offshore field (Heera Redevelopment)

India’s largest onshore field (Cairn Rajasthan development)

Only company in India to execute FEED project for Polysilicon plants

Prestigious project in nuclear power engineering by NPCIL

Offshore Delivery Center (ODC) for Petrofac, Stantec, Cairn & Geesinknorba.

Airbus programs for high end analysis (F&DT)

Global Presence

Americas
(Through MOU with Stantec)
Manchester, UK

Eastleigh UK

Gurgaon, India
Doha, Qatar

Abu Dhabi, UAE Hyderabad, India

Singapore
 Integrated Services - Plant Design / Process Engineering

Detailed Design & Project Support

Concept & Feasibility Design & Analysis CAD/ IT Services
Engineering Services

 Conceptual Studies Multi-disciplinary engineering  Electronic P&ID development  Pre-bid / Proposal Engineering  Legacy/ Paper Drawings
Covering
 Techno-Economic  Plant Modeling & Detailing Conversion To Intelligent
 Process  Procurement support
Feasibility Studies  Equipment Modeling CAD drawings
 Mechanical  Construction/ Commissioning
 Piping Modeling including  PLM Implementation
 FEED & Basic (Static, Rotating & Packaging) Hangers & Supports Support
Engineering  Piping  CAD Customization &
 Pipe Stress Analysis
 De-bottlenecking, Trouble
 Process Package  Civil/Structural Deployment
 Civil/ Steel/ Structural
Shooting
 General Civil & Fire Modeling  3D Plant Visualization
 Technology Sourcing /
Protection  Structural Analysis Including Virtual
Evaluation / Selection
 Electrical  Electrical Cable trays, Construction, 3D
Instrumentation & HVAC
 Instrumentation Modeling Operating Manuals &
 Pipeline  GA Drawings, Isometric Learning Modules
 Tankages Drawings, Spool / Fabrication
Isometrics
 Safety
 As-Builts

Oil/ Gas Pipelines, Field Development, Tankage Terminals, Process Plants, Petrochemicals and Chemicals, Polysilicon, Power (Thermal, Nuclear and Renewable)

Includes services form our trusted partners globally

 Integrated Services - Infrastructure Design

Urban Planning and Structural Design And Architectural Design And Project Support
Urban Design Detailing Detailing Building Services
Services

 Feasibility studies  Structural Analysis  Concept Development  Electrical system,  Risk assessment
Lighting and illumination
 Master layout and planning  Structural Design  Requirement Analysis and  Pre-bid / proposal
space programming  HVAC and Mechanical engineering
 Basic infrastructure  General Arrangement
services, Roads and Drawings  General layout & functional  Plumbing and drainage,  Cost estimations and
drainage optimisation Water supply, firefighting BOQ
 Reinforcement drawings
system
 Basic & Detailed design -  Procurement support
 Structural Steel Drawings
drawing  Co-ordination for
 Field / Construction
 3D modeling security and
 BOQ and Specifications support
communication system
 3 D modeling, walk through
and visualisation

Buildings (Commercials, Industrial and Residential) & Land Development

Includes services form our trusted partners globally

 Integrated Services - Product Design / Analysis

Analysis & Manufacturing & Technical

Design Miscellaneous
Simulation Testing Publication

 Layout, Modeling &

Detailing (3D & 2D)  Meshing & FE
 Design Modifications
 Electronic Spare Parts
Modeling  Process Sheets for Catalogue  Customized application
 Engineering Change
 Modal Analysis  Components development
Management  Product Sales Kit
 Reverse Engineering
 Strength Analysis  Assembly  Configuration
 Maintenance, Repair
Management (PDM)
 Value Engineering  Dynamic Analysis  NC Code Generation and Overhaul Manual
Specialized Services (MRO)  Product Life Cycle
 Design Calculations  Prototype Development Management (PLM)
 Welding Design  e-Learning modules &
 Thermal Analysis  Low Cost Sourcing
 Electrical Wire Harness
Training Video  Customization &
 CFD  Test Rig Design & Development Automation
 Electronic HW Design
 PCB Concept design, Development  Product Assembly  Template Creation &
 PCB design, Digital,
Modeling & Simulation  DOE and FMEAs Sequence & Process Part libraries
Analog and RF designs
Manual
 Microcontroller board
designs

Automotive, (Engine, BIW, Transmission), Aerospace, Defense, Heavy Engineering, Industrial Products, Utilities
Integrated Services – e-Solutions

INDUSRTY

Product Process (EPC)

Consultancy
• Training Need Identification & approach for training
• Business process mapping & development of “E” concept
• Content development (Instructional Designing)

Technical Publication & Application Development

• Spare Parts Catalogue
OFFERINGS

• Engineering Animations for assembly & packaging

• Product Presentations & Working principles
• Product Sales Kit
• Service/ Installation/ Owner/ MRO manual

• Construction Sequence
• Plant Overview, Operation and Commissioning manuals

• e-learning modules for training

• TNI Solution & LMS

Application deployment, Training & Updation

Our offerings are compliant with AICC and SCORM standards and same can be
produced in a variety of media types, including video clips, high-resolution
images, interactive web content, DVDs, and custom computer programs.
 PL Engineering’s Customer Base

PL Engineering Ltd.
Provides services globally
&
Engineering Hub for all group companies

Captive Non-Captive
(Group Companies) (Third Party Companies)

Punj Lloyd Limited Sembawang E & C Simon Carves UK Technodyne Global companies in following
 Founded in 1989  Founded in 1982  Founded in 1881 Cryogenic Tankages sectors
 $ 2.6 bn global EPC  Revenues : $ 270 MM  Sectors : Employees : 40  O&G

company Polymers Acquired by Punj Lloyd in June’08 (Pipelines, Refinery Units,

FY 2009-10
 Sectors :  Sectors : Petrochemicals Tankage, Field Development,
PT Sempec
Building Chemicals Offshore Structures)
Hydrocarbon
Offshore E&C  Petrochemicals & Chemicals
Infrastructure Power
Infrastructure Employees : 25
Utilities Nuclear  Polysilicon
Power (Nuclear Acquired by Punj Lloyd in June’06
 Employees : 2071  Employees : 70  Power (Nuclear & Thermal)
Thermal)
Acquired by Punj Lloyd in Wholly owned subsidiary of  Automotive / Off-highway
Present in ME, Caspian, June’06 Sembawang E & C since May Simon Carves Singapore
2001  Aerospace
Asia Pacific, Africa, South Offshore E&C
Asia, China and Europe.  Infrastructure
Employees : 50
 Defense
 Employees : 11,600 Wholly owned subsidiary of Punj
Lloyd

Experience, Expertise & Global Presence

Some of The Organizations We Serve

Key Clients
 Organization Chart

PL Engineering Ltd.

CEO
Technodyne Simon Carves
(Sanjay Goel) Simon Carves UK
Singapore
International UK

BD HRD Finance CTO Quality IT e-Solutions COO Hyderabad Centre

(Maneesh Pant) (Dwaipayan Guha) (Prakash Sharma) (Ashok Kapur) (D N Pal) (Atul Lande) (Ashish Maan) Makrand Phadnis

Project Planning & Plant Engineering Head of Engineering

Project Engineering Product Design Plant Engineering Abu Dhabi / Doha
(K C Gupta)
Control (Gurgaon) (Girish Anand) (Hyderabad)
(Pradeep Narayan) (Pradip Pal) Shibi Emmanuel

Project
DCC Design Analysis E- Engineering
Coordination

Civil General Civil &

Process & Pipelines Mechanical
Piping Structural / Electrical Instrumentation Fire Protection
HSE
Infrastructure

Civil
Process & HSE Piping Electrical Instrumentation Mechanical
Structural /
Infrastructure

Civil
General Civil & Structural / Mechanical
Piping Electrical Instrumentation
Fire Protection Infrastructure
Management
Corporate Management Team Designation Yrs. Of Experience
SANJAY GOEL CHIEF EXECUTIVE OFFICER 32
ASHOK K. KAPUR CHIEF TECHNICAL OFFICER 31
MAKARAND PHADNIS CHIEF OPERATING OFFICER, HYDERABAD 22
PRADIP K PAL HEAD OF PLANT ENGINEERING, GURGAON 27
K C GUPTA HOD- PROJECT ENGINEERING MANGEMENT 40
SHIBI EMMANUEL HEAD OF ENGINEERING, ABU DHABI 20
DN PAL HOD- QUALITY ASSURANCE 27
MANU KAUSHAL / ANKUR SHRIVASTAVA HOD PROCESS & HSE ,GURGAON / HYDERABAD 20 / 19
PRADEEP NARAYAN HOD-PROJECT PLANNING & CONTROLS 20
V K SINGHAL / VISHWANATH HOSMANI HOD-PIPING, GURGAON/ HYDERABAD 28 / 25
RAJAN KUMAR HOD-PIPELINES 38
A K JASH / G V NARASIMHAN HOD -ELECTRICAL, GURGAON / HYDERABAD 22 / 36

TANMAY DUTTA / A ZAHEERUDDIN HOD-CIVIL STRUCTURAL / INFRA ,GURGAON / HYDERABAD 21 / 18

P K GUPTA HOD-GENERAL CIVIL & FIRE PROTECTION 30

ARVINDER KAUR ARORA HOD- MECHANICAL STATIC GURGAON 25
SHAILENDRA KUMAR DIXIT HOD- MECHANICAL ROTARY & PACKAGES 18
ASHEES MAZUMDAR/ VENKATRAM BACHOTI HOD- INSTRUMENTATION, GURGAON / HYDERABAD 21 / 19
S RAO HOD- HSE ,HYDERABAD 25
GIRISH ANAND HOD- PRODUCT DESIGN 16
ASHISH MAAN HOD- E-SOLUTIONS 17
Operating Structure
Chief Technical Officer

Project HOD-Project Engineering Management

Managers

Discipline Vertical 1 Vertical 2 Vertical 3 Vertical 4 Vertical 5 Vertical 6 Vertical 7 Vertical 8

HOD’s
Process & HSE Process & HSE

Piping Piping

Electrical Electrical

Instrumentation Instrumentation

Product Design and Analysis

Mechanical

Petrochemicals
Static / Rotating / Static / Rotating /
Refinery Units

Infrastructure
Polysilicon

Tankages
Packaging
Pipelines

Packaging
Power

Pipeline Pipeline

General Civil & General Civil

Fire Protection & Fire Protection

Civil Structural / Civil Structural /

Infrastructure Infrastructure

Product Design
Product Design

Quality Quality
PILLARS BEAMS
Project Engineering Management Domain Expertise Resource Management
Resource Costing Engineering Talent & Practice Development Effort Estimation
Sub-contract Management Knowledge Management Engineering Software Applications & Development
Client Relationships Value Engineering
MIS
Project Organization Structure (Typical)
Manpower Distribution
India (Gurgaon and Hyderabad)
Sister companies

Project Engineering

Quality Assurance
Document Control

Product Design
Civil Structural /

Instrumentation
Process & HSE

Infrastructure

Support Staff
General Civil
Mechanical
Experience

Electrical

Pipeline
Piping

Total
Simon Carves, UK : 70

Simon Carves, Singapore : 50

< 2 yrs 5 14 3 9 16 7 9 2 6 1 2 23 5 102
Technodyne, UK : 40
2 - 10 yrs 52 46 20 60 100 44 35 4 15 8 10 18 19 431

> 10 yrs 7 21 12 52 43 15 24 5 21 4 3 7 14 228

Grand Total 64 81 35 121 159 66 68 11 42 13 15 48 38 761

Middle East (Abu Dhabi and Doha)

160

Project Engineering

Quality Assurance
Document Control
140

Instrumentation
Civil Structural
Mechanical
120

Experience

Electrical
100

Piping

Total
80
60
40 > 10 yrs
20
0 2 - 10 yrs
< 2 yrs
3 - 10 yrs 3 4 4 6 4 2 3 1 27

> 10 yrs 1 1 1 1 1 2 - - 7

Grand Total 4 5 5 7 5 4 3 1 34
Project Execution Philosophy … Quality Focus, Process & System Orientation

Preparation of Engineering Execution Plan (EEP)

Preparation of Project Quality Plan (PQP) based on EEP

Follow Internal Audit Procedure (IAP) to identify areas related to quality &
timeliness of deliverables
Take corrective & preventive actions based on CAPA to ensure
quality, timeliness & customer satisfaction
Appointment of a quality team is done to
Ensure the documents delivered to Client as per PEP / PQP
Do sample checking of correctness of the deliverables like correct format / document
number / checking approval status / Check List used.
Do sample checking of the content of deliverables along-with Quality
Representatives in the concerned departments with help of checklists
Ensure resolution of Customer Complaints
 Project planning & control through Primavera
 Material management through Marian
 Work with customers in a data sharing, work-flow based environment
through Wrench
Project Execution & Monitoring
Milestone Engineering Schedule
Level 1 Schedule
(Based on Internal discussions of Lead
( Part of Contract)
Engineers)

L 2 Schedule
L3
(Based on Discussions Schedule
with PMC / Client)

L 3 Schedule / Active Control Index

 Deliverable List
 Schedule Date Of Project Deliverables
 Non Deliverable Activities
 Weightage Based On Hours Consumed

Project Monitoring

 Monitoring Actual Time on Deliverables

 Cost Performance - Hours Consumed
Hours Earned
 Trend Management
 Invoice and Billing Monitoring
World Class Infrastructure, IP security & Data Protection Systems
 Fully equipped modular office to seat about 600 employees in Gurgaon and about 200 in Hyderabad
 All offices comply to EHS standards
 Logical segregation of all customer operations
 Monitoring via CCTV surveillance
 Access control in all office buildings
 Video/ audio conferencing facility for effective communication
 State of the art IT infrastructure equipped for
 A global work share environment
 Use of high end design and simulation softwares
 Ensuring IT security in line with BS7799 standards
 IP protection and data privacy
 100% data backup
 Robust knowledge management, workflow and collaboration
platform for simultaneous engineering and design activities (Wrench PLM)

Gurgaon Hyderabad
What we do with Wrench (PMS-Project Management System)

Centralized data Storage & retrieval Project Teams  Project Life cycle (WBS) &
 Managing documents with version monitoring
control Document life Cycle (Document  Knowledge capture & sharing
 Document control & data security Workflows)  Organization wide standardization

Collaborative work environment

CLIENT
Softwares used
DISCIPLINE ANALYSIS, DESIGN & DRAFTING PACKAGES
Commercial Packages Available Package Developed In-house
 STAADPro – Structural Analysis and Design tool
 STAAD Foundation – Foundation Drawing, Design & Layout
 PDMS/ PDS – 3D Modeling
 Isolated foundation design spreadsheet
 MathCAD– Design Calculations
Civil Structural /  Pile design spreadsheets
 L-Pile - Tool for structural analysis of Piles under lateral loading
Infrastructure  Retaining wall design spreadsheets
 STRUCAD – Structural Modeling and Detailing Program
 Base plate design spreadsheets
 Revit Architecture – Architectural Modeling Tool
 Microstation - Engineering Drafting
 NISA-Structural & Seismic Analysis
 ETAP - Electrical System Studies
 Spreadsheets for cable sizing
 CG Lux - Lighting Calculation
 Spreadsheets for transformer sizing
Electrical  PDMS / PDS – 3D Modeling
 Spreadsheets for generator sizing- voltage
 PRODOK- Electrical design
drop calc. for motor sizing
 CMPIC- Cable Management
 INTOOLS - Instrument Database Software
 Instrucalc - Calculations
Instrumentation  PDMS / PDS– 3D Modeling
CMPIC- Cable Management
 Line Sizing - For hydraulic line size
 Aspen Flarenet – Flare system Analysis software calculations of vapour, liquid and two phase
 Aspen HTFS (TEAMS) – Heat exchanger Analysis piping within process plant ISBL
 Hysys – Process simulation Analysis  Pump Calculations & Data Sheet - For pumps
Process  TG-NET – Gas pipeline Hydraulic Analysis hydraulic calculation & specification
 PIPENET – Pipeline Network Analysis  PVRV for API 2000 Tanks - For calculations
VANTAGE P & ID Intelligent P & ID of venting requirement in storage tanks
 Relief Load for PSVs - For safety relief load
calculations as per API 520, 521
Softwares used
DISCIPLINE ANALYSIS, DESIGN & DRAFTING PACKAGES
Commercial Packages Available Package Developed In-house
 CAESAR II– Pipe Stress Analysis
 PDMS/ PDS – 3D Modeling
 Spreadsheets for pipe thickness calculations
 CAE PIPE -Pipe Stress & Flexibility analysis
Piping  Spreadsheets for branch reinforcement
 Review Reality - 3D Reviewing of PDMS Model
calculation
 NavisWorks Jetstream - 3D Reviewing of PDMS Models
 VPRM- Material management
 PV Elite - Designing Pressure Vessels
Mechanical  Microportal –Designing Heat Exchangers / Vessels
 B Jac - Designing Heat Exchangers

 Auto pipe plus XM - Stress Analysis

 CAESAR II – Pipe Stress Analysis
 Pipeline- mechanical & thickness calculation
 MathCAD – Design Calculations
Pipeline  PLUS.ONE – Offshore Pipeline Design
spread sheets
 HDD spread sheet
 OFF-PIPE - Offshore Pipeline Installation Analysis
 Pipeline Tool Box – General software for pipeline design

General Civil & Fire  PIPENET - Fire Water Hydraulic Calculations

Protection  PDMS/ PDS – 3D Modeling

 Primavera – Planning software for making project plans

 Wrench– Document Management (EDMS)
Project Management  VPE WORKBENCH- Integrated database manager

A/c & Ventilation  NIL  Excel based spreadsheets

Miscellaneous  AutoCAD – Drafting / Drawing Creating

Software used

Automotive, Aerospace, Defense, Heavy Engineering, Utilities & e-Solutions

Technical
Software Expertise

Design Analysis PDM / PLM Project Monitoring Manufacturing

Publication
• Pro-Engineer • Pro-Mechanica • IPA • Windchill- PDM • Windchill – Project • Pro- Engineer
• CATIA • ANSYS • Arbortext Link Link • Unigraphics
• Unigraphics • NASTRAN • Maya • TCE • MS Project • DELCAM
• Solidworks • PATRAN • Flash • PDM Works • Prima Vera
• AutoCAD • FEMAP • 3D Max • Wrench
• Solid Edge • HYPERMES • After Effects
• Inventor • ADAMS • Photoshop
• IDEAS • Fluent • Dreamweaver
• Star CD
Project Experience – Oil & Gas Pipelines

S. No. Project Name Client PLE Scope Region

 Review & Validation of Basic Engineering

 Detail Design and Engineering

Sabah Sarawak Gas Pipeline Basic & Detail Engineering for cold flare blow down
1 Petronas Carigali Malaysia
522 Kms 36” Gas Pipeline
using Transient simulators, Vent Dispersion & Flare
Radiation

Engineering Support for Procurement & Construction

 Detailed Engineering
2 Engineering services for Gas pipeline Petrofac Confidential
 Engineering Support for Procurement & Construction

Engineering services for Fuel Gas and Gas oil  Detailed Engineering
3 Petrofac Confidential
pipeline
 Engineering Support for Procurement & Construction
Agip Kashagan Export Pipelines  Review of Basic Engineering
25 Km 12’’ Fuel Gas pipeline
4 Agip KCO  Detail Design and Engineering Kazakhstan
24’’ Oil export Pipeline - 52 Km
24’’ Gas export pipeline - 90 Km
 Residual Engineering

Dhabol Panvel Pipeline Project , Phase – 1  Detail Engineering

5 Gail India
150 Kms 30” Gas Pipeline
 Engineering Support for Procurement & Construction

Darod Jafrabad Pipeline Gujarat State  Detail Design and Engineering

6 India
111 Kms 24” Gas Pipeline Petronet Ltd.
 Engineering Support for Procurement & Construction

 Detail Design and Engineering

7 IOCL South Jetty Multiple Pipelines IOCL
 Engineering Support for Procurement & Construction
Project Experience – Oil & Gas Pipelines

S. No. Project Name Client PLE Scope Region

Viramgam Salaya Crude oil pipeline Cairn Energy  Detail Design and Engineering
8 India
56 kms 24” heated crude oil pipeline India Ltd.
 Engineering Support for Procurement & Construction

Uran Trombay Jawahardeep oil pipeline

 Detailed Design & Engineering
9 32 Kms 36" Oil Pipeline ONGC India India
8 Kms 30"- Oil Pipeline  Engineering Support for Procurement & Construction

CEIL- Reliance Spur Line Cairn Energy

10  Basic Engineering India
8 Kms 24” Crude Oil spur line India Ltd.

Uran Trombay Gas Pipeline  Detail Design and Engineering

11 ONGC India
24 Kms 20” Gas Pipeline  Engineering Support for Procurement & Construction

CEIL- Reliance Spur Line Cairn Energy  Detailed Design & Engineering
12 India
8 Kms 24” Crude Oil spur line India Ltd.
 Engineering Support for Procurement & Construction

Mehsana-Bhatinda and Mallavaram - Vijaipur  Detailed Feasibility Report

13 Gas Pipeline IOCL India
4000 Kms  Basis for Detailed engineering and Cost estimates

Radhanpur Pipeline Cairn Energy  Detail Design and Engineering

14 India
10” 22 Kms Heated crude oil pipeline India Ltd.
 Engineering Support for Procurement & Construction
Project Experience – Oil & Gas Pipelines

S. No. Project Name Client PLE Scope Region

CEIL-EOL Spur Line Cairn Energy India  Detail Design and Engineering
15 India
4 Kms 24” Heated crude Oil spurline Ltd.
 Engineering Support for Procurement & Construction

Dahej Uran Gas Pipeline  Residual Engineering

16 Gail India
130 Kms 30 “ Gas Pipeline
 Procurement & Construction Support

Dabhol Panvel Pipeline Project , Phase – 2  Detail Design and Engineering

17 Gail India
48 Kms 30” Gas Pipeline
 Engineering Support for Procurement & Construction

MDPL Project-(Salaya – Bhogat pipeline)

Cairn Energy India
18 75 Kms 24” Crude Oil Pipeline  Basic Engineering India
Ltd.
75 Kms 8” Gas Pipeline

Khartoum Medani Product Pipeline Detailed Design & Engineering

19 SPPHC Sudan
250 Kms 12” Product Pipeline Engineering Support for Procurement & Construction
Engineering Management
Strategic Gas Transmission Project
20 Qatar Petroleum Client interface and Documents approval Qatar
210 Kms 36” Gas pipeline project
Factory and Site Acceptance Tests
Engineering Management
Multi product Pipeline Project
21 Qatar Petroleum Client interface and Documents approval Qatar
46 Kms 18” –Multi product pipeline
Factory and Site Acceptance Tests
Project Experience – Oil & Gas Pipelines

S. No. Project Name Client PLE Scope Region

 Engineering Management
OGC gas pipeline project Oman Gas
22  Client interface and Documents approval Oman
252 Kms 32” Gas pipeline Company
 Factory and Site Acceptance Tests

 Detail Design and Engineering

RGPPL LNG Revival Project
23 Gail Engineering Support for Procurement & India
0.7 Kms 24” High pressure Natural Gas Pipeline
Construction

Vent Dispersion Study Cairn Energy

24  Vent dispersion Study India
4 Kms 24” Heated crude Oil spurline India Ltd

Stantec
25 Engineering support services  Create As-Built drawings for Enbridge Canada
Consulting

Black Cat
EPIC of Sweet Fuel Gas Supply to
26 Engineering &  Drafting support Qatar
Dukhan Consumers
Construction

Karachaganak-Uralsk Gas Pipeline Stress Analysis of complete underground &

27 KazStroy Kazakhstan
152 Kms 20” Gas Pipeline
above ground system including all branches
Project Experience – Plant Design

S. No. Project Name Client PLE Scope Region

 Process Verification

 Consistency and Completeness check

1 MSQ Upgradation IOCL, Barauni Refinery India
 Detailed Engineering
 Engineering Support for Procurement & Construction

 Preparation of FEED Package

2 3600 TPA Polysilicon plant Confidential  Basic Engineering Design Package Confidential

 EPC Tender preparation

 Process Verification

Delayed Coker Unit & LPG  Consistency and Completeness check

3 IOCL, Vadodra Refinery India
Merox unit  Detailed Engineering
 Engineering Support for Procurement & Construction
 Process Verification

Coke Drum System  Consistency and Completeness check

4 MRPL India
Package  Detailed Engineering
 Engineering Support for Procurement & Construction
 Process Verification

 Consistency and Completeness check

5 Sulphur Block BORL, Bina Refinery India
 Detailed Engineering
 Engineering Support for Procurement & Construction
Project Experience – Plant Design

S. No. Project Name Client PLE Scope Region

 Engineering support for preparation of FEED package

6 Sulphuric Acid Plant Gulf Flour  Detail Design and Engineering UAE
 Engineering Support for Procurement & Construction

 Civil Structural Engineering Design

7 Ebla Gas Project Petrofac Syria
 Engineering Support for Procurement
Facility modification -
 Detailed Design and Engineering
8 SULFINOL system at Qatar QCon Qatar
Gas LNG Train – 1  Engineering Support for Procurement

2500 MT/a Solar Grade  Detailed Engineering

9 Kun Renewable Kazakhstan
Polysilicon facility
 Engineering Support for Procurement & Construction
 Detail Design and Engineering – Non License packages of LDPE
10 LDPE Saudi Kayan Saudi Kayan Plant Saudi Arabia
 Engineering Support for Procurement

11 El Merk Telecom Project Petrofac  Telecom works on El Merk Gas Processing Plant Algeria

 Detail Engineering
12 300 KTPA LDPE Plant PTT-PE -Thailand Thailand
 Engineering Support for Procurement

Essar Refinery Expansion

13 Essar Oil  Designing of refinery plot plan India
Program

14 Ensus Bioethanol Plant Ensus  Field support during construction UK

Project Experience – Oil & Gas Tankage Terminals

S. No. Project Name Client PLE Scope Region

 Basic Engineering
Propane/ Butane/ LPG Import
1 Indian Oil Petronas  Detailed Design & Engineering India
Terminal at Ennore
 Engineering Support for Procurement & Construction

 Design Review - Cryogenic storage tanks

Storage Facilities in Panipat
2 IOCL, Panipat Refinery  Detailed Design & Engineering India
Naphtha Cracker Project
 Engineering Support for Procurement & Construction
Global Liquid Solutions  Detailed Feasibility Study
3 Tankfarm Ireland Ireland
Ltd.  FEED

LNG Storage and Regasification  Detailed Design & Engineering

4 Skanska India
Terminal, Dabhol  Engineering Support for Procurement & Construction

LPG Cryogenic Storage Tank at  Detailed Design & Engineering

5 Reliance Industries India
Reliance Jamnagar Refinery  Engineering Support for Procurement & Construction

6 Dabhol LNG Plant Whessoe  Field support during construction India

PB Tankers Ltd
7 Jetty 9 & 10 Works  Detailed Design & Engineering for Top Side Facility Singapore
(Tankstore), Singapore

Bulk Liquid Storage & Blending Helios Terminal

8  Detailed Design & Engineering of 21 storage tanks. Singapore
Facility at Meranti, Jurong Island Corporation Pte. Ltd.
Project Experience – Oil & Gas Tankage Terminals

S. No. Project Name Client PLE Scope Region

Bulk Liquid Products Terminal,  Detail Design and Engineering

9 Horizon Terminals Pte Ltd Singapore
Jurong Island, Singapore
 Engineering Support for Procurement & Construction

Petroleum Storage Phase 5

 Detailed Design & Engineering for expansion of existing storage
10 Expansion Project at Pulau PB Tankers Ltd Singapore
Busing capacity for white and class III black petroleum products

Chemical – IC & T – Tankage

 Design & Engineering of 16 tanks
11 Work and Civil Work for ExxonMobil Singapore
Singapore Parallel Train  Engineering Support for Procurement & Construction

 Tank design including foundations

Bulk Liquid Products Terminal
12 Horizon Terminals Pte. Ltd  Fire protection design for tankage Singapore
– “Phase 3 Expansion”
 CP system design for tankage

 Detailed Design & Engineering

13 Early need Tanks Saudi Kayan Saud Arabia
 Engineering Support for Procurement & Construction

New Doha International Airport

14 NDIA Steering Committee  Detailed Design & Engineering for 5 tanks Qatar
(NDIA) Project

Tankages in DCU and LPG  Detailed Design & Engineering for 3 tanks
15 IOCL Vadodra Refinery India
Merox unit project  Engineering Support for Procurement & Construction
Project Experience – Oil & Gas Tankage Terminals

S. No. Project Name Client PLE Scope Region

Onshore Gas Development  Detailed Design & Engineering for 18 tanks

16 GASCO UAE
Project
 Engineering Support for Procurement & Construction

 Detailed Design & Engineering for 6 tanks (1 heated tank)

17 Sulphur Block Tankages BPCL India
 Engineering Support for Procurement & Construction

Tankages in MSQ Upgradation  Detailed Design & Engineering for 8 tanks

18 IOCL Barauni Refinery India
Project  Engineering Support for Procurement & Construction
Project Experience – Field Development

S. No. Project Name Client PLE Scope Region

 FEED verification
Onshore Mangala Processing Terminal
1
Expansion
Cairn Energy  Detailed Engineering India
 Engineering Support for Procurement & Construction

 FEED verification
Oil India Ltd. –Madhuban- Chabua Gas Kalpatru Power
2  Detailed Engineering India
Gathering Station Transmission Ltd.
 Engineering Support for Procurement & Construction

 Detail Design and Engineering

3 Spiking Compressors at Shah CDS ADCO UAE
 Engineering Support for Procurement & Construction

 Detail Design and Engineering

NFB Offshore TEG Package Construction
4 QCon  Consultancy for Construction modification Qatar
for Train-1,2 & 3, Qatargas, Raslaffan.
 Engineering support for Procurement

 Design of trace heating for the Piltun-Astokhskyoe offshore

5 Offshore Sakhalin II AMEC Russia
platform

Onshore Aishwarya and Bhagyam Field  Civil Construction Engineering

6 Cairn Energy India
Well pads Engineering
 Engineering Support for Procurement & Construction

Onshore Mangala Processing Terminal

7 Cairn Energy  Procurement and Construction management India
Expansion
Project Experience – Field Development

S. No. Project Name Client PLE Scope Region

 Bid evaluation - Platform modification works

8 Offshore Heera Redevelopment Project ONGC India India
 Procurement Engineering

Equipment Engineering for booster station Detail Design & Engineering

9 Saipem Middle East
project
Engineering Support for Procurement

 Detail Design & Engineering

10 Shah Process Plant Technological Structure Saipem UAE
 Engineering Support for Procurement

 Engineering support for Flare design

11 Offshore PTT - Erawan Riser Platform PTT Thailand Thailand
 Process Engineering simulations

Onshore BAPCO FWKO Vessel MOAK Engineering &  Detail Design & Engineering
12 Bahrain
Replacement Consultancy  Engineering Support for Procurement
Project Experience – Power and Infrastructure

S. No. Project Name Client PLE Scope Region

Power
Nuclear Power
Design, Engineering and Analysis and 3D Modeling for
1 Rajasthan Atomic Power Plant- 7 and 8 Corporation India India
RAPP-7&8 (2x700 MWe PHWR)
Ltd

Ind-Barath Energy  Detailed Design and Engineering for BOP of 2 x 350 MW

2 Ind- Barath 700 MW Thermal Power Plant India
Utkal Ltd.
thermal power plant
 3 D Modeling of Reactor System and subsystem
3 Nuclear Power Plant 3 D modeling Confidential India
 Assembly Validation
ThyssenKrupp
4 Shyam Metallics & Energy Ltd project  Detailed Piping Engineering India
Industries India
ThyssenKrupp
5 Shyam SEL & Power Ltd project  Detailed Piping Engineering India
Industries India
PT.Makmur
6 2 x 30 MW Coal Fired Power Plant Project  Detailed Civil engineering Works for Coal Handling Plant Malaysia
Sejahtera Wisesa
UTC Fire Security
7 2 x 363.3 MW Power Plant  Design Engineering of Fire Detection & Protection System India
India

Infrastructure
Cairn Energy India Basic Engineering
1 Living Quarters India
Ltd. Detail Design & Engineering
 Pre-bid engineering services for Locomotive plant
Bombardier
2 Pre-bid engineering services including factory, school, hospital , community centre and India
Transportation
housing
Engineering Consultancy For Supporting Delhi Metro Rail Design review and calculation checks for provisional
3 India
Structure Of Pier Cap Corporation foundation pier
Project Experience – Product Design

S. No. Project Name Client PLE Scope Region

 Stress Analysis of Engine Pylon

1 Aerospace Design Works GECI France
 Fatigue and Damage analysis including Crack Propagation

2 Automotive works KTM Sports  Designing of Automobile suspension systems Austria

3 FP on SCADA system NIIT  SME support on E- Learning modules of Invensys system India

4 Aerospace works GECI  Meshing of Aerospace components France

5 Automotive Works Confidential  Designing and Packaging of Engine components Austria

 Modeling and detailing of components for waste handling trucks

6 BOM Redesign project GeesinkNorba  Restructuring of BOM as per manufacturing / assembly Netherlands
requirements

Regularization of Engineering Change  Updation of CAD data,drawings and other documents as per
7 GeesinkNorba Netherlands
Notification (ECR/ ECN ) the engineering change notifications

8 Quotation Drawings GeesinkNorba  Weight calculation / quotation drawings generation Netherlands

Project Experience – e-Solutions

S. No. Project Name Client PLE Scope Region

1 E-learning On Mutual Funds Religare  Development of E-learning modules on Mutual Funds India

QUIPPO Telecom
2 ILT- HR Induction Program India
Infrastructure Limited  HR Induction Program

Sales Training Content

3 Honda Siel Cars India  Animated Sales Training Content India
Development

4 E-learning On Currencies Religare  Development of E-learning Modules India

5 E-learning On Derivatives Religare  Development of E-learning Modules India

 Discipline Capabilities
Disciplines
Mechanical General Civil & Fire Protection Process & HSE

Engineering services for FEED, Pre-bid, Detail  General Civil Engineering such as Process
Engineering and Procurement support activities covering - Overall Plot Plan  Residual & Detailed Engineering (Equipment sizing,
 Fabricated equipments (shell & tube heat exchangers, Specification, Design, Drawing)
- Site development works like site grading, roads,
air-cooled heat exchangers, pressure vessels, columns,
drainage works,  Basic Design & Simulations on Aspen Hysys, Pro-II
reactors, storage tanks etc)
- U/G sewer systems, Waste treatment &  Steady & Transient Simulations of Pipelines
 Rotating equipments (reciprocating and centrifugal
- Water supply & treatment etc  Thermal design – HTFS, HTRI
compressors, steam turbines, gas turbines, pumps, gas
Capabilities

and diesel engines etc)  Fire Protection Engineering such as  Preparation of PFDs, MDDs, P&IDs

 Packaged equipments (instrument air & utility air - Firewater system P&IDs,  Preparation of Process Packages. FEED/BDP/BEP

system, oil and gas dehydration systems, nitrogen - Fire hydrant system layouts,  Pre-Bid Engineering / FEED Verification
generation system, flare system, gas sweetening
- Fixed water spray and foam protection systems,  Conceptual & feasibility studies
system etc)
- Fixed CO2 & clean agent fire protection of HSE
 Compression modules/ water injection pumps/turbo-
buildings,  Vent Dispersion calculations
generators for off-shore platforms
- Portable & mobile fire extinguishers etc  Flare Radiation analysis
 Turbo-compressor packages and main-line pump sets
 Pre-bid Engineering services for pipeline and oil
for oil/gas pipelines  HAZOP
and gas sector projects
 Flare stacks, conditioning packages, and material
 Detailed Engineering services for all type of oil &
handling equipment.
gas sector projects
 Inspection and testing of key plant equipments at
vendor works
 Vendor drawing checking & approval
 HVAC all layout design and detailing: Air conditioning
and Mechanical Ventilation System
 Mechanical layout design and detailing.
 Discipline Capabilities

Disciplines
Piping Pipeline Electrical
 Development of plot plan, key plan, equipment layouts  Conceptual & feasibility studies  Electrical load analysis and system studies

 Piping studies  Pipeline route selection studies  Preparation of single line diagrams, specifications and
data sheets for electrical equipment
 Preparation of piping general arrangement drawings  Detailed project report
 Electrical equipment sizing calculations for generator,
 Preparation of piping material, insulation and painting  Alignment sheets and crossing drawings including
specifications typical standard drawings transformer, NGR, switchgear, UPS, DC system,
battery, etc
 Nozzle orientation drawings  Mechanical design for pipelines
 Calculations for Illumination level, cable sizing,
Capabilities

 3D modeling using PDMS/PDS  Pipeline installation analysis lightning protection, earthing, cable trench/cable tray

 Pipe support engineering including special supports  Stress analysis and flexibility Analysis sizing, etc
preparation
 Preparation of electrical layouts, electrical control
 Detailed engineering as required for intermediate
 Preparation of isometric drawings schematics and block diagrams, Hazardous Area
terminals including SV Stations,
Classification Drawings etc
 Material take-off’s pumping/compression Facilities, pressure let down
 Preparation of power, lighting and earthing installation
 Piping flexibility analysis including dynamic analysis, station and all types of crossings etc
seismic analysis, flange leakage standards
 Risers and Crossings design for submarine/ off-
 3D Modeling of electrical cable tray/trench, lighting
 Preparation of hydrostatic test packages Shore pipelines
poles/fixtures, MCTs, Junction Boxes etc
 Steam tracing and steam jacketing drawings  Slope protection and anchor block requirement

 Material Requisition (Piping items)  Crossings design (Road / Rail / Rivers etc)

 Piping Material Specification (PMS)  Preparation of all construction drawings and as-built
drawings
 Valve Material Specification (VMS)
Discipline Capabilities

Disciplines
Instrumentation Civil Structural and Infrastructure
 FEED Engineering/ FEED verification, verification of BEDP Civil Structural Architecture
 Site analysis and area development plans for large scale land
 Preparation of instrument Lists, Logic Diagrams, interlock Design analysis of steel structures (pipe
and safety system diagrams, F&G detection and shutdown racks, technological structure & framed development.
systems, loop schematics, hook-up drawings buildings)
 Urban Design Guidelines.
 Sizing of control valves, safety valves, and flow instruments  Study & Designs of foundation systems  Requirement analysis and space programming.
(open, pile, raft)
 Design of Instrument cable routings, and preparation of  Architectural design for hi-tech buildings and clean room
instrument cable trench/ duct layouts  Machine foundation design (dynamic &
static analysis) facilities.
 System engineering for DCS, PLC, terminal automation  Preparation of Design Basis
Capabilities

and SCADA projects including system planning,  Design analysis of concrete structures (
specification and design sub sea, Corrosive environment, high  Architectural design of leed certified green buildings.
seismic)  Connection Design and fabrication drawings
 Preparation of junction box and cable/ tubing schedules
 Site analysis & review of Geo-technical  Architectural design of various plant & non-plant buildings
 Instrument location drawings and wiring / tubing layouts report
 3D Dimensional modeling and MTO’s
 Inspection/witness and testing services for special  Preparation of Design Basis
instrumentation items such as MEP Engineering including:
 Preparation of basic & detailed CAD  Duct workshop / coordination drawings.
 DCS/PLC and other automation systems drawings (structural, architectural)
 Analyzer systems, ESD / F&G and shut-down logic  Plumbing layout design and detailing : Potable Water Supply &
systems  Connection Design and fabrication Distribution System.
drawings
 SCADA systems, etc  Piping & plumbing shop / coordination drawings.
 3D modeling of instrumentation items and  Architectural design of various plant &
Sanitary & Waste-water Drainage System.
participation in 3D model reviews non-plant buildings
 Small scale/ package System for Water /Wastewater &
 Preparation of material take off (MTO)  Site Co-ordination Sewerage Treatment, Gas/Fuel Storage & Dispensing,
 Plant telecommunications Compressed/Vacuum Air etc.
 3D Dimensional modeling and MTO’s
 Detail engineering and procurement of all field  Swimming Pool/Water Features Filtration & Treatment System.
instrumentation, automated valves, analysers, control and  Tank foundation Design  Active Fire Protection System
safety systems, package control systems
 Soil improvement measures ( stone
 Participation in SIL study workshops to asses and verify column design, retaining walls etc )
the safety integrity level for the 'Safety Instrumented
Functions' in accordance with IEC 61511.
Discipline Capabilities

Disciplines
Design Support Technical Analysis Support Manufacturing Support Miscellaneous Services
Documentation

 Legacy data  Engineering  Meshing & FE modeling  Process sheets for  Configuration management
conversion
animations for  Strength analysis - Components (PDM)
Capabilities

 Layouting, modeling &

detailing (3D & 2D) assembly & packaging  Dynamic analysis - Assembly  Product life cycle

 Design modifications  Product  Design calculations  NC code generation management (PLM)

including change presentations and  Customization &
management
working principles automation
 Reverse engineering
 Parts catalogue  Tempaltization & part
libraries
 Collaboration &
visualization support
Projects Gallery

Uran Trombay Jawahardeep Pipeline , ONGC India MSQ Upgradation Project, IOCL Barauni Tankfarm Feasibility Study,GLSL Ireland

Saudi Kayan LDPE Project SRU. BORL Bina Refinery Project Offsite & Storage Facilities - EPCC-8 IOCL, Panipat Refinery
Projects Gallery

Tankages in Sulphur Bock Project, BORL Bina Refinery

Projects Gallery
Projects Gallery
Projects Gallery
Differentiators

FOCUS ON VALUE ENGINEERING ALIGN TO CUSTOMER PRIORITIES & CULTURE

Design not just based on client inputs, aim to save Engineering driven by client priorities & not just based on a
cost for client, applying Value Engineering & Lean “typical” engineering practices / norms
concepts Cultural integration of client-PLE teams through country
specific cultural mod

PL Engineering
Differentiators

RESPONSI VENESS & FLEXIBILITY GLOBAL SUPPORT & PRESENCE

Monitor , continuously adapt & swiftly Synergy with partner companies in
respond to client’s changing requirements ME, UK & Asia
Proven expertise in global work-share
environment
PLE – Customer Satisfaction Survey Analysis
Client Testimonials- SSGP Project

Project
36" Gas Pipeline – 522 Kms SSGP Gas
Pipeline

Ultimate Client
Petronas Carigali Sdn Bhd

Location
Sabah Sarawak, Malaysia

PL Engineering Scope

 Review & Validation of Basic Engineering

 Detailed Engineering
 Conceptual & Detail Engineering for cold flare
blow down using Transient simulators, Vent
Dispersion & Flare Radiation
Client Testimonials- DCU and LPG Merox Project

Project
Delayed Coker Unit and LPG Merox Project

Ultimate Client
IOCL Vadodra Refinery

Location
Vadodra, India

PL Engineering Scope

Residual and Detailed Engineering for:

 Coker Island Area
 LPG Merox Unit
Client Testimonials- MSQ Upgradation Project

Project
MSQ Upgradation Project

Ultimate Client
IOCL Barauni Refinery

Location
Barauni, India

PL Engineering Scope
 Residual Engineering
 Detail Engineering
 Procurement Support
Client Testimonials- Petrofac Project

Project
40” Gas Pipeline

Ultimate Client
Confidential

Location
Middle East

PLE Scope of Work

 Detailed Engineering
 Procurement & Construction Support
Thank You!!!

- to know more about us, please visit us at www.ple.co.in