Guardmaster 440G A27143 Datasheet

Interlock Switches
Tongue Switches
Elf . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Cadet 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Trojan T15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Trojan 5 & 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
MT-GD2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
Guard Locking Switches

Spartan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
TLS-GD2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
Atlas 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32
440G-MT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36
Centurion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40
Non contact Switches

Ferrogard 1, 2, 20 & 21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42
Ferrogard 3, 4 & 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46
Ferrogard 6, 9 & 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-48
Ferrogard GD2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-50
Ferrogard GS1 & GS2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-52
Sipha Control Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-56
Sipha Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-60
Sentinel 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-64
Ferrocode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-68
Hinge Switches
Sprite . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-72
Ensign 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-74
Rotacam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-76
Interlock Switches
Tongue Switches
Elf
Specifications
Standards EN954-1, ISO13849-1, IEC/EN60204-1,
NFPA79, EN1088, ISO14119, IEC/
EN60947-5-1, ANSI B11.19, AS4024.1
Category Cat. 1 Device per EN954-1
Dual channel interlocks suitable for
Cat. 3 or 4 systems
Approvals CE marked for all applicable directives,
cULus and BG
Safety Contacts 1 N.C. or 2 N.C. direct opening action
Designation/Utilization Cat.
A600/AC-15 (Ue) 600V 500V 240V 120V
(Ie) 1.2A 1.4A 3A 6A
N600/DC-13 (Ue) 600V 500V 250V 125V
(Ie) 0.4A 0.55A 1.1A 2.2A
Description Thermal Current (lth) 10A
The Elf is a tongue (or key) operated safety interlock switch Minimum Current 5V 5mA DC
designed to fit at the leading edge of sliding, hinged or liftoff guards. Safety Contact Gap >2mm (0.078in)
The Elf ’s unique miniature housing (only 75 × 25 × 29mm) makes it
Rtd. Impulse withstand Volt. (Uimp) 2500V
the smallest interlock currently available. It is designed for smaller
machines such as printers, copiers or domestic machinery which, Auxiliary Contacts 1 N.O.
until now, have been unable to use safety interlocks due to space Pollution Degree ➊ 3
restrictions.With its dual entry slots and rotatable head, the versatile Actuator Travel for Positive
Elf can offer up to eight different actuator entry options. Opening 3.6mm (0.141in)
Min Operating Radius 150mm (5.90in)

Operation of the switch is achieved through the insertion of a 60mm (2.36in) with GD2 kit
specially profiled stainless steel key that is permanently mounted to
Break Contact Min Force 6N (1.35lb)
the guard door. The semi-flexible key allows the Elf to be used on
small radii doors (60mm or 2.36in). Max Actuation Speed 160mm (6.29in) per sec
Max Actuation Frequency 2 Cycle per sec
The Elf is available with 2 N.C. or 1 N.O. and 1 N.C. safety contact
Case Material UL approved glass filled polyester
and conduit entry (1 × M16 or connector style) sealed to IP67
(watertight and dustproof). A blanking plug is supplied for the Actuator Material Stainless Steel
unused key entry. Protection IP67
Conduit Entry 1 x M16 or quick-disconnect style
Features Operating Temperature -20°C to +80°C (-4°F to +176°F)
• Ideal for small, light weight guards
Fixing 2 x M4
• The smallest interlock switch available
Mounting Any position
• Contacts, 2 N.C. or 1 N.O. & 1 N.C.
• Eight possible actuator entry points, easy to install Mechanical Life 1,000,000 operations
• Environmental protection: IP67 Electrical Life 1,000,000 operations
Weight 60g (2.11oz)
Colour Red
➊ Conductive pollution occurs, or dry, non conductive pollution occurs which
becomes conductive due to condensation.
Applications
Note: Lift-off guards require good alignment when using
tongue actuated interlock switches.
IMPORTANT: It must not be possible to lift the guard
without actuating the interlock. An interlock on either
side may be required.
3-2
Interlock Switches
Tongue Switches
Elf
Product Selection
Catalogue Number
Safety Auxiliary M16 Conduit/ Quick
Contacts Contacts BBM/MBB Actuator M16 Conduit 1/2in Adaptor Disconnect
Flat 440K-E33036 440K-E33029 440K-E33074
90° 440K-E33040 440K-E33030 440K-E33025
1 N.C. 1 N.O. BBM
GD2 Metal Align. Guide w/Semi-Flex Actuator — 440K-E33031 440K-E33075
— 440K-E33014 — 440K-E33076
Flat 440K-E33080 440K-E33037 440K-E33077
90° 440K-E33041 440K-E33045 440K-E33024
2 N.C. — —
GD2 Metal Align. Guide w/Semi-Flex Actuator — 440K-E33046 440K-E33078
— 440K-E33047 — 440K-E33079
Recommended mating cable, 2m (6.5ft). See page 15-10 for details and additional lengths. 889D-F4AC-2
Accessories
Description For Dimensions See Page Catalogue Number
Flat Actuator 14-6 440K-A21014
90° Actuator 14-6 440K-A21006
GD2 Metal
Alignment Guide with 14-6 440K-A21030
Semi-Flexible Actuator
Alignment Guide 14-6 440K-A21069
Mounting Plate 14-6 440K-A33624
3-3
Interlock Switches
Tongue Switches
Elf
Approximate Dimensions—mm (inches)
Dimensions are not intended to be used for installation purposes.
25 (0.98) 75 (2.95)
End Entry
29 (1.14)
12.5
4 (0.16) (0.49)
6
4.5 (0.24)
(0.18) 17.5
75 6 (0.69)
(2.95) (0.24)
4 (0.16) 4.5 (0.18)

R 2.1 Front Entry
1 x M16
(0.24)
6
(0.51)
13
12.5
(0.49)
3
25 (0.98) (0.12) 34.5 (1.36)
18
(0.71) 16.5
(0.65) 36 (1.42)
Typical Wiring Diagrams (shown with guard closed, actuator inserted)

1 N.C. + 1 N.O. 2 N.C.
23 11 21 11
24 12 22 12
1 N.C. + 1 N.O. 2 N.C.

Connector Pinout Terminal Contact Terminal Contact
1 11 11
N.C. N.C.
2 1 3 12 12
3 4 2 23 21
N.O. N.C.
4 24 22
Contact Action 1 N.C. + 1 N.O. (BBM) 2 N.C.

Contact Open Contact Closed
6 3.8 0mm 6 4 0mm
Actuator withdrawal distance 11/12 11/12
from full insertion 23/24 21/22
4.2
3-4
Interlock Switches
Tongue Switches
Elf
Application Details
90° actuator
The head rotates

360° in 90° increments to
give 8 possible actuator
entry points.
Flat actuator
Head Position 1 Head Position 2 Head Position 3 Head Position 4

Top entry Front entry
Front entry
Side entry
Front entry
Side entry
Front entry 8 possible actuator entry points Bottom entry
GD2 Metal Alignment Guide with

semi-flexible actuator
3-5
Interlock Switches
Tongue Switches
Cadet 3
Specifications
EN60947-5-1, ANSI B11.19, AS4024.1
Cat. 3 or 4 systems
cULus, TUV Nord
A600/AC-15 (Ue) 600V 500V 240V 120V
(Ie) 1.2A 1.4A 3A 6A
N600/DC-13 (Ue) 600V 500V 250V 125V
(Ie) 0.4A 0.55A 1.1A 2.2A
Description Thermal Current (lth) 10A
The Cadet 3 is a tongue (or key) operated safety interlock switch Min Current 5V 5mA DC
designed to fit at the leading edge of sliding, hinged or lift-off guards. Typical Contact Resistance 5mΩ
With its dual entry slots and rotatable head, the versatile Cadet 3 can
Rtd. Insulation Voltage (Ui) 500V
offer up to eight different actuator entry options. The unique compact
housing (90.5 x 31 x 30.4mm (3.56 x 1.22 x 1.19in)) has industry Rtd. Impulse Withstand Volt. (Uimp) 2500V
standard DIN 50047 fixing centres for ease of mounting. Auxiliary Contacts 1 N.O.
Pollution Degree ➊ 3
Operation of the switch is achieved through the insertion of a
specially profiled stainless steel key that is permanently mounted to Actuator Travel for Positive 5mm (0.098in)
Opening
the guard door. A semi-flexible key allows the Cadet 3 to be used on
small radii doors (60mm or 2.36in). Min Operating Radius 150mm (5.905in)
(60mm (2.36in) with GD2 kit)
Available with a variety of contact configurations, the Cadet 3 is Break Contact Min Force 15N (3.38pd)
sealed to IP67. A blanking plug is supplied for the unused key entry. Max Actuation Speed 160mm (6.299) per sec
Features
• Compact size
Actuator Material Stainless Steel
• Ideal for small, light weight guards
• Contacts, 2 N.C. + 1 N.O. or 3 N.C. Protection IP67
• Sealed to IP67 Conduit Entry 1 x M16 or quick-disconnect style
• Eight possible actuator entry points, easy to install Operating Temperature -20°C to + 80°C (-4°F to +176°F)
• Industry standard fixing centres to DIN 50047 Fixing 2 x M4
Mechanical Life 1,000,000 operations
Electrical Life 1,000,000 operations
Weight 80g (0.176lbs)
Colour Red
➊ Conductive pollution occurs, or dry, non conductive pollution occur which
Applications
3-6
Interlock Switches
Tongue Switches
Cadet 3
Product Selection
Catalogue Number
Safety Auxiliary M16 Conduit/
Contacts Contacts BBM/MBB Actuator M16 Conduit 1/2in Adaptor Quick Disconnect
Flat 440K-C21096 440K-C21048 440K-C21090
90° 440K-C21097 440K-C21057 440K-C21091
3 N.C. — — GD2 Metal Alignment Guide with Semi-
— 440K-C21062 440K-C21092
Flex Actuator
— 440K-C21070 — —
Flat 440K-C21098 440K-C21050 440K-C21054
90° 440K-C21061 440K-C21058 440K-C21067
BBM GD2 Metal Alignment Guide with Semi-
— 440K-C21074 440K-C21088
Flex Actuator
— 440K-C21055 — —
2 N.C. 1 N.O.
Flat 440K-C21052 440K-C21093 440K-C21060
90° 440K-C21065 440K-C21094 440K-C21068
MBB GD2 Metal Alignment Guide with Semi-
— 440K-C21095 440K-C21089
Flex Actuator
— 440K-C21080 — —
Recommended mating cable, 2m (6.5ft). See page 15-11 for details and additional lengths. 889R-F6ACA-2
Accessories
90° Actuator 14-6 440K-A21006
GD2 Metal Alignment Guide with

14-6 440K-A21030
Semi-Flexible Actuator
3-7
Interlock Switches
Tongue Switches
Cadet 3
90.5 (3.56) Front Entry
38.4 (1.51)
36.4 (1.43)
34.4 (1.35)
13.0 (0.51)
20.0 (0.79)
22.0 (0.87)
25.0 (0.98)
31.0
(1.22)
4.5 (0.18)
R 2.15
4 (0.16)
M16
Thread Form
30.4 (1.2)
25.0 (0.98)
4
(0.16)
13.0
(0.51)
13.0
4.5 (0.51)
(0.18)
3-8
Interlock Switches
Tongue Switches
Cadet 3
2 N.C. + 1 N.O. 3 N.C.
33 21 11 31 21 11
34 22 12 32 22 12
2 N.C. + 1 N.O. 3 N.C.

1 11 11
N.C. N.C.
5 12 12
2 21 21
N.C. N.C.
6 22 22
3 33 31
N.O. N.C.
4 34 32

Contact Open Contact Closed 3.8 0mm 3.8 0mm
33/34 31/32
4.5
2 N.C. + 1 N.O. (MBB)

3.8 0mm
11/12
21/22
33/34
3.3
3-9
Interlock Switches
Tongue Switches
Trojan T15
Specifications
EN60947-5-1, ANSI B11.19, AS4024.1
Cat. 3 or 4 systems
cULus and TUV Nord
A600/AC-15 (Ue) 600V 500V 240V 120V
(Ie) 1.2A 1.4A 3A 6A
N600/DC-13 (Ue) 600V 500V 250V 125V
(Ie) 0.4A 0.55A 1.1A 2.2A
Description Max. Switched Current/
500V/500VA
Voltage/Load
The Trojan T15 is a compact universal tongue actuated safety
interlock switch designed to fit at the opening edge of sliding, hinged Thermal Current (lth) 10A
or lift-off guards. With its dual entry slots and rotatable head, Min Current 5V 5mA DC
movable only by releasing the cover screws, the Trojan T15 can offer Safety Contact Gap >2 x 2mm (0.078in)
four different options for actuator entry.
The Trojan T15 features a compact housing, only 75 x 52 x 32mm Rtd. Impulse Withstand Volt. (Uimp) 2500V
(2.95 x 2.04 x 1.25in) and includes direct opening action contacts and a Auxiliary Contacts 1 N.O.
tamper-resistant mechanism. The Trojan T15 has 2 N.C. safety
contacts or 1 N.C. safety contact and 1 N.O. auxiliary contact. The
unit is sealed to IP67 and has three M20 conduit entries. Actuator Travel for Positive 6mm (0.236in)
Opening
Operation of the switch is achieved by the insertion of the specially Min Operating Radius 175mm (6.89in)
profiled stainless steel actuator which should be permanently fixed 60mm (2.36in) with flexible actuator
to the leading edge of the guard door. The standard T15 Break Contact Min Force 30N (6.7lb)
incorporates actuator retention force of 30N. An optional catch Max Actuation Speed 160mm (6.29) per sec
mechanism helps keep doors shut on vibrating machinery.
Case Material UL approved glass filled polybutylene
Features terephthalate
• Compact size, 75 x 52 x 32mm (2.95 x 2.05 x 1.26in) case
• 30N actuator retention force
Protection IP67
• Strong and versatile, can be used in most applications
• Contacts: 2 N.C. safety or 1 N.C. safety & 1 N.O. auxiliary Conduit Entry 3 x M20 or quick disconnect style
• GD2 style available for demanding applications Operating Temperature -20°C to +80°C (-4°F to +176°F)
Fixing 2 x M5
Colour Red
Applications
3-10
Interlock Switches
Tongue Switches
Trojan T15
Product Selection
Contacts M20 Conduit Quick Disconnect
Model Type Safety Aux. Actuator Standard 1/2in NPT Adaptor End Entry
Standard 440K-T11303 440K-T11267 440K-T11307
2 N.C. — Fully-Flex 440K-T11395 440K-T11273 440K-T11384
— 440K-T11269 — 440K-T11385
Standard
Standard 440K-T11305 440K-T11268 440K-T11386
1 N.C. 1 N.O. Fully-Flex 440K-T11396 440K-T11276 440K-T11387
— 440K-T11270 — 440K-T11388
Standard 440K-T11463 440K-T11288 440K-T11389
2 N.C. — Fully-Flex 440K-T11397 440K-T11287 440K-T11390
GD2 Front — 440K-T11280 — 440K-T11391

Entry Standard 440K-T11398 440K-T11284 440K-T11392
— 440K-T11279 — 440K-T11394
Recommended mating cable, 2m (6.5ft). See page 15-10 for details and additional 889D-F4AC-2
lengths.
Accessories
Standard Actuator
(Standard model only) 14-5 440K-A11238
GD2 Standard Actuator

(GD2 model only) 14-4 440G-A27011
3-11
Interlock Switches
Tongue Switches
Trojan T15
Accessories (continued)
Description For Dimensions refer to page Catalogue Number
Alignment Guide with

Semi-Flexible Actuator 14-5 440K-A11144
(Discard the Alignment Guide for GD2)

Fully-Flexible Actuator 14-6 440K-A27010
Sliding Bolt Actuator 14-4 440G-A27163
Catch and Retainer Kit

(Standard Model Only) 14-4 440K-A11094
Optional Items
Alignment Guide and Flexible Actuator Catch and Retainer Plug In Connection
Used to keep guards on
vibrating machinery closed.
The quick-disconnect
option allows a quick
connection facility.
For use with 15° flexibility in

flexible actuator any direction
3-12
Interlock Switches
Tongue Switches
Trojan T15
20.5 40 52
(0.81) (1.57) (2.05)
5.5 (0.22)
Fixing holes for 5 (0.2)
M5 screws
GD2 Guides
5
(0.2)
32 31
(1.26) (1.22)
15 13
(0.59) (0.51)
16
(0.62) 20.5 15.75
(0.81) (0.62)
5.5
33.4 (1.31) (0.22)
41 (1.61)
75 (2.95)

1 N.C. + 1 N.O. (BBM) 2 N.C.
23 11 21 11
24 12 22 12
1 N.C. + 1 N.O. 2 N.C.

1 11 11
N.C. N.C.
2 1 3 12 12
2 23 21
3 4
N.O. N.C.
4 24 22
Contact Action 1 N.C. & 1 N.O. (BBM) 2 N.C.

Contact Open Contact Closed 20 15 10 6 0mm 20 15 10 6 0mm
6.5
3-13
Interlock Switches
Tongue Switches
Trojan 5 & 6
Specifications
EN60947-5-1, ANSI B11.19, AS4024.1
Cat. 3 or 4 systems
cULus and BG
Safety Contacts 4 N.C. or 3 N.C. or 2 N.C. direct

opening action
AC (Ue) 500V 250V 100V
(Ie) 1A 2A 5A
DC 250V 0.5A 24V 2A
Description Max Switched Current/
500V/500VA
Voltage/Load
The Trojan family is a universal tongue (or key) actuated safety
interlock switch designed to fit at the leading edge of sliding, hinged or Thermal Current (lth) 10A
lift-off guards. The dual key entry slots and rotatable head, movable Min Current 5V 5mA DC
only by releasing the cover screws, allow four actuator entry options. Safety Contact Gap >2 x 2mm (0.078in)
The Trojan contains all of the safety related functions—i.e., forced
guided contacts, tamper resistant mechanism—allowing the machine
to be safeguarded in compliance with the machine directive. Rtd. Impulse withstand (Uimp) 2500V
Voltage
Operation of the switch is achieved through the insertion of a Auxiliary Contacts 1 N.O. or 2 N.O.
specially profiled stainless steel key that is permanently mounted to Pollution Degree ➊ 3
the leading edge of the guard door. The Trojan actuator includes a
Actuator Travel for Positive
self-ejecting mechanism that prevents operation of the switch if the Opening 6mm (0.23in)
actuator is not mounted to the guard door (e.g., if the operator uses a
spare key). Min Operating Radius 175mm (6.89in)
(60mm) (2.36in) with flexible actuator)
The Trojan 6 is available with either 4 N.C. safety contacts, 3 N.C. Break Contact Min Force 20N (4.5lb)
safety contacts and 1 N.O. auxiliary contact or 2 N.C. safety contacts Max Actuation Speed 160mm (6.29in) per sec
and 2 N.O. auxiliary contacts. The unit is sealed to IP67 and has three Max Actuation Frequency 2 Cycle per sec
M20 conduit entries.
Features Actuator Material Stainless Steel
• Strong and versatile, can be used in most applications Protection IP67
• Self-ejecting tamper resistant actuator, only operates when Conduit Entry 3 x M20 or quick disconnect style
mounted to the guard Operating Temperature -20°C to +80°C (-4°F to +176°F)
• Four possible actuator entry points, easy to install Fixing 2 x M5
• GD2 style available for demanding applications
• Conforms to EN1088, EN292, EN60947-5-1, EN60204-1
Colour Red
3-14
Interlock Switches
Tongue Switches
Trojan 5 & 6
Product Selection

BBM/
Model Type Safety Aux. MBB Actuator M20 Conduit 1/2in NPT Adaptor End
Standard 440K-T11090 440K-T11202 440K-T11205
Guide/Semi-Flex 440K-T11110 440K-T11203 440K-T11206
BBM
Guide/Fully-Flex 440K-T11467 440K-T11204 440K-T11207
— 440K-T11089 — 440K-T11129
Trojan 5 BBM
Gold Standard 440K-T11085 — —
Standard
Contacts
Standard 440K-T11118 440K-T11208 440K-T11224
MBB
2 N.C. 1 N.O.
— 440K-T11146 440K-T11469 440K-T11365
GD2 Standard 440K-T11336 440K-T11211 440K-T11366
BBM
Trojan 5 GD2 — 440K-T11147 — 440K-T11226

Front Entry Standard 440K-T11339 440K-T11470 440K-T11369
MBB
— 440K-T11167 — 440K-T11372
Recommended mating cable for Trojan 5, 2m (6.5ft). See page 15-11 for details and additional lengths. 889R-F6ACA-2
3-15
Interlock Switches
Tongue Switches
Trojan 5 & 6
Product Selection (continued)

BBM/
Model Type Safety Aux. MBB Actuator M20 Conduit 1/2in NPT Adaptor End Entry
Standard 440K-T11171 440K-T11435 440K-T11403
Semi-Flex 440K-T11436 440K-T11405 440K-T11404
BBM
— 440K-T11449 440K-T11408 440K-T11409
MBB — 440K-T11450 440K-T11465 440K-T11451
Trojan 6
Standard 440K-T11174 440K-T11438 440K-T11410
Standard
Semi-Flex 440K-T11439 440K-T11412 440K-T11411
BBM
— 440K-T11452 440K-T11416 440K-T11415
MBB — 440K-T11453 440K-T11454 440K-T11455
4 N.C. — — — 440K-T11441 440K-T11172 440K-T11417
Standard 440K-T11418 440K-T11466 440K-T11419
BBM
3 N.C. 1 N.O. Guide/Fully-Flex 440K-T11443 440K-T11423 440K-T11422
— 440K-T11188 440K-T11444 440K-T11424
MBB — 440K-T11456 440K-T11457 440K-T11458
Trojan 6 GD2
Standard 440K-T11445 440K-T11425 440K-T11426
Front Entry
BBM
2 N.C. 2 N.O. Guide/Fully-Flex 440K-T11447 440K-T11429 440K-T11430
— 440K-T11459 440K-T11433 440K-T11434
MBB — 440K-T11460 440K-T11461 440K-T11462
4 N.C. — — — 440K-T11448 440K-T11432 440K-T11431
Recommended mating cable for Trojan 6, 2m (6.5ft). See page 15-10 for details and additional lengths. 889D-F8AB-2
3-16
Interlock Switches
Tongue Switches
Trojan 5 & 6
Accessories
Standard Actuator
14-5 440K-A11095
(Standard Model Only)
GD2 Standard Actuator

14-4 440G-A27011
(GD2 Model Only)

Semi-flexible Actuator 14-5 440K-A11144

Fully-flexible Actuator 14-6 440K-A27010

(GD2 Model Only)
Catch and Retainer Kit 14-4 440K-A11094

(Standard Model Only)
3-17
Interlock Switches
Tongue Switches
Trojan 5 & 6
Approximate Dimensions—mm (in)
Standard Model
End Entry
32 (1.26)
5.5
(0.22) 14
(0.55) 9 (0.35)
5
3 15.75 20.5 (0.2) 95 (3.74)
3
(0.12) (0.62) (0.81) (0.12)
24 (0.94)
5 (0.2)
5.5 (0.22)
Front Entry
52 (2.05)
40 (1.57)
20.5
(0.81)
15.75 (0.62)
46 (1.81) Mounting Holes
7 (0.28) for M5 Screws
GD2 Model
8
32 (1.26) (0.31)
End Entry
36 (1.42)
32 (1.26)
14
(0.35)
(0.55)
9
5.5
3 15.75 20.5 3 6
(0.12) (0.62) (0.81) (0.12) 95 (3.74) (0.24)
24 (0.94)
5 (0.2)
5.5 (0.22)
Front Entry
52 (2.05)
40 (1.57)
20.5
(0.81)
15.75 (0.62)
46 (1.81) Mounting Holes
7 for M5 Screws
(0.28) 8
(0.31)
3-18
Interlock Switches
Tongue Switches
Trojan 5 & 6
Typical Wiring Diagrams
Trojan 5
2 N.C. + 1 N.O.
Connector Pinout Terminal Contact
1 11
N.C.
5 12
Auxiliary 2 21
34 33 Circuit (N.O.) N.C.
Safety 6 22
22 21 Circuit 2 (N.C.)
Safety 3 33
12 11
Circuit 1 (N.C.) N.O.
4 34
Contact Action
Contact Open Contact Closed 2 N.C. + 1 N.O. (BBM) 2 N.C. + 1 N.O. (MBB)
20 15 10 5 0mm 20 15 10 5 0mm
11/12 11/12
21/22 21/22
33/34 33/34
5.5 4.8
Trojan 6
4 N.C. 3 N.C. + 1 N.O. 2 N.C. + 2 N.O.
42 41 Safety Circuit 4 (N.C.) 44 43 Auxiliary Circuit (N.O.) 44 43 Auxiliary Circuit 2 (N.O.)
32 31 Safety Circuit 3 (N.C.) 32 31 Safety Circuit 3 (N.C.) 34 33 Auxiliary Circuit 1 (N.O.)

22 21 Safety Circuit 2 (N.C.) 22 21 Safety Circuit 2 (N.C.) 22 21 Safety Circuit 2 (N.C.)
12 11 Safety Circuit 1 (N.C.) 12 11 Safety Circuit 1 (N.C.) 12 11 Safety Circuit 1 (N.C.)
4 N.C. 3 N.C. + 1 N.O. 2 N.C. + 2 N.O.

Connector Pinout Terminal Contact Terminal Contact Terminal Contact
1 11 11 11
N.C. N.C. N.C.
7 12 12 12
6 21 21 21
1 7 N.C. N.C. N.C.
5 22 22 22
2 8 6
4 31 31 33
3 5 N.C. N.C. N.O.
4 3 32 32 34
8 41 43 43
N.C. N.O. N.O.
2 42 44 44
Contact Action
Contact Open Contact Closed 4 N.C. 3 N.C. + 1 N.O. (BBM) 2 N.C. + 2 N.O. (BBM)
20 15 10 3.8 0mm 20 15 10 3.8 0mm 20 15 10 3.6 0mm
11/12 11/12 11/12
21/22 21/22 21/22
31/32 31/32 33/34
41/42 43/44 43/44
3.8 4.1 3.9
3 N.C. + 1 N.O. (MBB) 2 N.C. + 2 N.O. (MBB)

20 15 10 4.3 0mm 20 15 10 4.3 0mm
11/12 11/12
21/22 21/22
33/34 33/34
43/44 43/44
3.2 3.6
3-19
Interlock Switches
Tongue Switches
MT-GD2
Specifications
EN60947-5-1, ANSI B11.19, AS4024.1
Cat. 3 or 4 systems
cULus and TUV Nord
Safety Contacts 2 N.C., 3 N.C., 4 N.C. direct opening
action
Utilization Rating AC 15
A600/AC-15 (Ue) 600V 500V 240V 120V
(Ie) 1.2A 1.4A 3A 6A
Description N600/DC-13 (Ue) 600V 500V 250V 125V
(Ie) 0.4A 0.55A 1.1A 2.2A
The MT-GD2 is a robust tongue actuated safety interlock switch
designed to fit at the opening edge of sliding, hinged or lift-off guards. Thermal Current (lth) 10A
With its dual entry slots and rotatable head, the MT-GD2 can offer Min Current 5V, 5mA DC
eight different options for actuator entry. Rtd. Insulation Voltage (Ui) 500V
Rtd. Impulse Withstand Volt. (Uimp) 2500V
The MT-GD2 features a compact housing of only 117mm x 40mm x
43mm with DIN 50041 standard fixing centres and includes forced Auxiliary Contacts 1 N.O. or 2 N.O.
guided contacts and a tamper-resistant mechanism. Actuator Travel for Positive 6mm (0.24in)
Opening
The MT-GD2 is available with a variety of contact configurations Break Contact Min Force 12N (2.7lb)
enabling it to be used as part of a system for higher-risk applications. Max Actuation Speed 1m/s
The unit is sealed to IP67 and has 1 conduit entry. Operation of the
switch is achieved by the insertion of the specially profiled stainless Max Actuation Frequency 2 cycle per sec
steel actuator which should be permanently fixed to the leading edge Case Material Painted zinc
of the guard door. An optional flexible actuator allows the MT-GD2 Actuator Material Stainless Steel
to operate on smaller radii doors (≥60mm) and a flat actuator gives
Protection IP67
additional mounting options.
Conduit Entry 1/2in NPT or M20 or Quick Disconnect
A style incorporating a latch release mechanism allows manual Operating Temperature -20°C to +80°C (-4°F to +176°F)
retention of the actuator in the switch until the release mechanism is
Fixing 4 x M5
manually activated.
Features Mechanical Life 1,000,000 operations
• Strong and versatile, can be used in most applications Weight 520g (1.15lbs)
• Eight possible actuator entry points, easy to install Colour Red
• Variety of contact configurations Torque Settings
• Optional latch release styles Fixing Bolts 1.6Nm
• Industry standard fixing centres to DIN/EN50041 Lid Screws 16.Nm
Terminal Screws 1.0Nm
• Conforms to EN1088, EN292, EN60947-5-1, EN60204-1,
Note: The safety contacts of the Guardmaster switches are described as normally
EN50041 closed (N.C.) i.e., with the guard closed, actuator in place (where relevant) and the
machine able to be started.
MT-GD2 Latch Release Style
3-20
Interlock Switches
Tongue Switches
MT-GD2
Product Selection
Contacts Catalogue Number
Type Safety Auxiliary BBM/MBB Actuator M20 Conduit 1/2in NPT Conduit Quick Disconnect
— 440K-MT55002 440K-MT55085 440K-MT55094
3 N.C. 1 N.O. BBM Standard 440K-MT55074 440K-MT55022 440K-MT55095
Fully-Flexible 440K-MT55075 440K-MT55029 440K-MT55096
— 440K-MT55005 440K-MT55086 440K-MT55097
MT-GD2 2 N.C. 2 N.O. Standard 440K-MT55076 440K-MT55026 440K-MT55098
3 N.C. 1 N.O. 440K-MT55004 440K-MT55088 440K-MT55100
2 N.C. 2 N.O. MBB — 440K-MT55006 440K-MT55089 440K-MT55101
4 N.C. — 440K-MT55093 440K-MT55090 440K-MT55102
— 440K-MT55039 440K-MT55062 440K-MT55042
3 N.C. 1 N.O. BBM Standard 440K-MT55078 440K-MT55041 440K-MT55070
— 440K-MT55063 440K-MT55065 440K-MT55066
MT-GD2 Latch Release 2 N.C. 2 N.O. Standard 440K-MT55080 440K-MT55050 440K-MT55104
3 N.C. 1 N.O. 440K-MT55082 440K-MT55091 440K-MT55106
MBB
2 N.C. 2 N.O. — 440K-MT55083 440K-MT55092 440K-MT55105
4 N.C. — — 440K-MT55084 440K-MT55060 440K-MT55061
Mating cable 2m (6.5ft). See page 15-13 for details and additional lengths. 889M-F12X9AE-2
3-21
Interlock Switches
Tongue Switches
MT-GD2
Accessories
GD2 Standard Actuator 14-4 440G-A27011
Fully-Flexible Actuator 14-4 440G-A27143
Extended Flat Actuator 14-5 440K-A17116
Typical Applications
3-22
Interlock Switches
Tongue Switches
MT-GD2
MT-GD2 MT-GD2 Latch Release
4 x Fixing Holes 119 (4.68)
Clearance for M5 11.5
(0.45) 118.5 (4.66)
60 (2.36) 5
(0.20) 8.75 (0.34) 22 (0.86) Dia.
30 (1.18)
40 (1.57)
40 (1.57)
30 (1.18)
38 (1.5)
(0.81)
20.5
10.5 Front Entry 10.5 60 (2.36)
(0.41) (0.41) 24.6
30.8 102.4 (4.03) (0.97)
(1.21)
116.5 (4.59)
43 (1.69)
40.7 (1.6)
End Entry
5 (0.20)
74.6 (2.93)
67.6 (2.66)
9.2 (0.36)
5
43 (1.69)
51 (2.0)
30.8 (1.21)
30.8 20.5 (0.20)
(1.21) (0.81) 8.75 (0.34)
20.6 9.2
(0.81) (0.36)

4 N.C. 3 N.C. + 1 N.O. 2 N.C. + 2 N.O.
41 31 21 11 41 31 21 11 41 31 21 11
42 32 22 12 42 32 22 12 42 32 22 12
4 N.C. 3 N.C. + 1 N.O. 2 N.C. + 2 N.O.

1 11 11 11
N.C. N.C. N.C.
3 12 12 12
4 21 21 21
8 9 1
N.C. N.C. N.C.
6 22 22 22
7 12 10 2 7 31 31 33
6 11 3
N.C. N.C. N.O.
8 32 32 34
5 4
9 41 43 43
N.C. N.O. N.O.
10 42 44 44
12 Ground
Contact Action
Contact Open Contact Closed 4 N.C. 3 N.C. + 1 N.O. (MBB) 2 N.C. + 1 N.O. (MBB)
20 15 10 5 0mm 20 15 10 5.6 0mm 20 15 10 5.6 0mm
Actuator withdrawal distance 11/12 11/12 11/12
from full insertion 21/22 21/22 21/22
31/32 31/32 33/34
41/42 43/44 43/44
5.2 5.2 5.2
3 N.C. + 1 N.O. (BBM) 2 N.C. + 1 N.O. (BBM)

20 15 10 5.2 0mm 20 15 10 5.2 0mm
11/12 11/12
21/22 21/22
31/32 33/34
43/44 43/44
5.6 5.6
3-23
Interlock Switches
Spartan
Specifications
EN60947-5-1, ANSI B11.19, AS4024.1
Cat. 3 or 4 systems
cULus and TUV Nord
Safety Contact 2 N.C. or 3 N.C. direct opening action
Utilization Cat. AC 15
AC (Ue) 500V 250V 100V
(le) 1A 2A 5A
DC 250V/0.5A 24V/2A
Maximum Switched Current/ 500V/500VA
Description Volt/Load
The Spartan is a positive mode, tongue operated guard locking Thermal Current (lth) 10A
interlock switch that locks a machine guard closed until power is Min Current 5V 5mA DC
isolated and ensures that it remains isolated while the guard is open.
Safety Contact Gap >2mm
It is available in two contact configurations: two safety (N.C.)
contacts and one auxiliary (N.O.) contact or three safety (N.C.) Rtd. Insulation Voltage 500V
contacts. The Spartan head has two entry slots and it can be rotated Rtd. Impulse withstand Volt 2500V
to provide four actuator entry points. A blanking plug is provided to Auxiliary Contacts 1 N.O.
seal the unused slot.
The guard may only be opened when a signal is applied to the Max Actuation Speed 160mm/second (6.3 in/sec)
Spartan’s internal solenoid which releases the lock mechanism. Max Actuation Frequency 1 cycle/second
Therefore the Spartan is ideal for machines which do not stop
Case Material UL Approved glass filled polyester
immediately or where premature interruption of the machine could
cause damage to tooling and components or cause an additional Actuator Material Stainless steel
hazard. Protection IP 67
Conduit Entry 1 x M20 or quick disconnect style
The locking mechanism withstands forces up to of 1200N (270lbs.)
and an LED provides visual indication of switch status. Operating Temperature -20°C to 60°C (-4°F to +140°F)
Fixing 2 x M5
A catch kit with actuator alignment is also supplied to relieve stress Mounting Any position
on the locking solenoid and to protect the unit from actuator
damage due to poor guard alignment. Manual release points with Mechanical Life 1,000,000 operations
security screws or special key allow the locked Spartan to be released Electrical Life 1,000,000 operations
in the event of total power failure on a machine. Weight 260g (0.57 lb)
Colour Red
Features
Max Holding Force 1200N (270lbs)
• Power to release
• Lid mounted status indication
• High locking force—1200N (270lbs.) LED Indication Solenoid monitor LED
• 2 N.C. & 1 N.O. or 3 N.C. Power Supply 24V AC/DC, 110V AC, 230V AC
• Rotatable head: 4 possible key entry slots (solenoid)
Solenoid Power Typically 7W 100% ED
without actuating the interlock. An interlock on either side
may be required.
3-24
Interlock Switches
Spartan
Product Selection
Solenoid M20 Conduit/
Actuator Voltage Safety Aux. M20 Conduit 1/2in Adaptor Quick Disconnect
2 N.C. 1 N.O. 440G-S36001 440G-S36044 440G-S36058
24 V AC/DC
3 N.C. — 440G-S36007 440G-S36047 440G-S36059
2 N.C. 1 N.O. 440G-S36003 440G-S36045 440G-S36060
Standard 110 V AC/DC
3 N.C. -- 440G-S36009 440G-S36048 440G-S36061
2 N.C. 1 N.O. 440G-S36005 440G-S36046 440G-S36062
230V AC/DC
3 N.C. — 440G-S36011 440G-S36049 440G-S36063
Mating cable 2m (6.5ft). See page 15-13 for details and additional lengths. 889M-F12X9AE-2
Accessories
Replacement Actuator with Catch 14-4 440G-A36050

Retainer and Guide
Emergency Override 14-4 440G-A36026
3-25
Interlock Switches
Spartan
14.5
(0.57) 12 (0.47)
120 (4.72) Conduit Entry (M20)
37 (1.46)
35 (1.38)
31 (1.22)
14 (0.55)
40 (1.57) 8 (0.31)
9 (0.35)
Emergency
Release Points 7 (0.28) 5 (0.2)
52 (2.05)
58 (2.28)
40 (1.57)
(0.81)
20.5
8 5.5 (0.22)
Key Ø5.5 (0.3) 34.5
(0.22) (1.36)

2 N.C. + 1 N.O. 3 N.C.
Auxiliary Circuit Safety Circuit 3

Safety Circuit 2 Safety Circuit 2
22 34 33 21 22 32 31 21
Safety Circuit 1 Safety Circuit 1
12 11 12 11
AC/DC AC/DC
Solenoid Power Solenoid Power
A2 A1 A2 A1
Solenoid Solenoid
AC/DC AC/DC
100% ED. 100% ED.
2 N.C. + 1 N.O. 3 N.C.

1 A1 Solenoid A1 Solenoid
3 A2 Power A2 Power
8 9 1
4 11 11
N.C. N.C.
7 12 10 2 6 12 12
6 11 3
7 21 21
N.C. N.C.
5 4 8 22 22
9 33 31
N.O. N.C.
10 34 32
Contact Action
2 N.C. + 1 N.O. 3 N.C.
12 6 0mm 12 6 0mm
33/34 33/34
2.5 2.5
3-26
Interlock Switches
Spartan
Application Details
4 possible actuator entry positions
1
2
Locking Force = ≤1200N
3-27
Interlock Switches
TLS-GD2
Specifications
Shown with optional
Key Release Kit Standards EN954-1, ISO13849-1, IEC/EN60204-1,
EN60947-5-1, ANSI B11.19, AS4024.1
Cat. 3 or 4 systems
cULus, BG and TUV
Safety Contacts (TLS 1 & 2) 3 N.C. direct opening action
(TLS 3) 4 N.C. direct opening action
AC (Ue) 500V 250V 100V
(le) 1A 2A 5A
DC 250V 0.5A, 24V 2A
Description Max Switched Current/Volt/ 500V/500VA
Load
The TLS-GD2 is a positive mode, tongue operated guard locking
interlock switch that locks a machine guard closed until power is Thermal Current (lth) 10A
isolated and ensures that it remains isolated while the guard is open. Min Current 5V 5mA DC
It has three safety (N.C.) contacts and two auxiliary (N.O.) contacts. Safety Contact Gap >2mm
The TLS-GD2 head has two entry slots and it can be rotated to
provide four actuator entry points. A blanking plug is provided to seal
the unused slot. Rtd. Impulse withstand Volt (Uimp) 2500V
Auxiliary Contacts (TLS 1 & 2) 2 N.O. (1 solenoid
The guard may only be opened when a signal is applied to the TLS- monitoring)
GD2’s internal solenoid which releases the lock mechanism. (TLS 3 1 N.O.)
Therefore the TLS-GD2 is ideal for machines which do not stop Pollution Degree 3
immediately or where premature interruption of the machine could Actuator Travel for Positive 7mm (0.28in)
cause damage to tooling and components or cause an additional Opening
hazard.
Break Contact Min Force 12N (2.7lbs)
The TLS-GD2 is available in three types. Aside from the standard Max Actuation Speed 160mm per sec (6.3ins per sec)
style, the TLS-1 GD2 and TLS-3GD2 incorporate a power-to- Max Actuation Frequency 1 Cycle per sec
release function. Three manual release points with security screws Case Material UL approved glass filled polyester
allow the locked TSL-GD2 to be released in emergencies. An
optional lid-mounted key-release style can also be supplied. All types Actuator Material Stainless Steel
have five sets of contacts in various forms and are suitable for use Protection IP67
with PLCs. Conduit Entry 3 x M20 or quick-disconnect style
Operating Temperature -20°C to + 60°C (-4°F to +140°F)
A stainless steel actuator guide is fitted to protect the unit from
actuator damage due to poor guard alignment or guard wear. Mounting 4 x M5
Fixing Any position
Note: With the ‘power to lock’ style, provisions may be required
Locking TLS1 & 3 power to release TLS2 power
to ensure that a dangerous situation can not result from open to lock
circuit faults or power cuts.
Features Electrical Life 1,000,000 operations
• Power to release or power to lock Weight 400g (.88lbs)

• High locking force ≤2000N (450lbs.) Colour Red
• Five contacts: 2 N.C.& 1 N.O. for door position monitoring Max Holding Force 2000N (450lbs.)
1 N.C. & 1 N.O. or 2 N.C. for lock monitoring Max Releasable Load 100N (22.5lbs)
• Rotatable head: 4 possible key entry slots
Min Operating Radius 160mm (6.3in) (80mm with flexible
• Conforms to EN1088 & EN60947-5-1 actuator) (3.15in)
Power Supply 24V AC/DC or 110V AC or 230V AC
(solenoid)
Solenoid Power Typically 7W 100% ED
closed (N.C.) i.e., with the guard closed, actuator in place (where relevant) and the
machine able to be started.
3-28
Interlock Switches
TLS-GD2
Product Selection
Contacts Solenoid Catalogue Number
M20 Conduit/ Quick
Type Safety Aux. Contacts Voltage Actuator M20 Conduit 1/2in Adaptor Disconnect
— 440G-T27121 — 440G-T27233
24V AC/DC Standard 440G-T27251 440G-T27169 440G-T27234
Fully Flex 440G-T27252 440G-T27171 440G-T27235
TLS-1 GD2
Power to — 440G-T27124 — 440G-T27236
Release
1 N.C. & 1 230V AC/DC — 440G-T27123 — —

N.O. — 440G-T27127 — 440G-T27239
TLS-2 GD2
Power to 2 N.C. 1 N.O. — 440G-T27132 -- 440G-T27242
Lock
230V AC/DC — 440G-T27129 — —
— 440G-T27134 — 440G-T27245
TLS-3 GD2
Power to 2 N.C. — 440G-T27138 — 440G-T27248
Release
230V AC/DC — 440G-T27136 — —
Mating cable for TLS-3 2m (6.5ft). See page 15-13 for details and additional lengths. 889M-F12X9AE-2
Mating cable for TLS-1 & TLS-2 2m (6.5ft). See page 15-13 for details and additional lengths. 889M-F12AH-2
Applications
3-29
Interlock Switches
TLS-GD2
Accessories
TLS-GD2 Standard Actuator 14-4 440G-A27011
For TLS-1 with external override key — 440G-A27140
For TLS-3 with external override key — 440G-A27142
For TLS-1 with override key attached — 440G-A27207
Locking Cover For TLS-3 with override key attached — 440G-A27208
3-30
Interlock Switches
TLS-GD2
Switch 126 (4.96) Optional
Key Release
43 (1.69) 6 (0.24) 105 (4.13)
5 14
(0.2) 20.5 (0.81) (0.55)
33 (1.3)
37 (1.46)
14 9
27 (1.06)
22 (0.87)
25.5 (1)
(0.55) (0.35)
5 (0.2)
(0.26)
21 17 3 (0.12) 5 (0.2) 6.5 (0.26)
6.5
5.5 M5
(0.83) (0.67)
(0.22)
17
(0.67)
57 (2.24)
21
86 (3.39)
(0.83)
73 (2.87)
2 x M5
15
(0.59)
30 (1.18)
4
3 6.5 (0.16)
(0.12) 52.5 (2.07)
(0.26) 60.5 (2.38)
67.5 (2.66)
Typical Wiring Diagram

TLS-1 & TLS-2 TLS-3
1 A1 Solenoid A1 Solenoid
3 A2 Power A2 Power
4 11 11
N.C. N.C.
8 9 1
6 42 42
7 12 10 2 7 21 21
N.C. N.C.
6 11 3
8 22 52
5 4 9 33 33
N.O. N.O.
10 34 34
2 53
N.C. — —
5 54
Contact Action TLS-1 & TLS-2 TLS-3
Contact Open Contact Closed AC/DC A2 A1 AC/DC A2 A1 34 33
100% ED. 34 33 100% ED.
21 51 22 21
Actuator withdrawal distance 54 53 22 52
from full insertion 42 11 42 11
41 12 41 12
TLS-1 GD2 TLS-2 GD2 TLS-3 GD2

20 6.6 3 0mm 20 6.6 3 0mm 20 6.6 3 0mm
41/42 41/42 41/42
11/12 11/12 Closed when 51/52
21/22 21/22 power on 33/34
33/34 33/34 11/12
53/54 Closed when power on 53/54 Open when 21/22
power on
3-31
Interlock Switches
Atlas 5
Specifications
Standards EN954-1, ISO13849-1, IEC/EN60204-
1, NFPA79, EN1088, ISO14119, IEC/
EN60947-5-1, ANSI B11.19, AS4024.1
Cat. 3 or 4 systems
Approvals CE marked for all applicable
directives, cULus and CSA
Safety Contacts
Atlas 5 2 N.C. direct opening action
1 N.O. direct opening action
Atlas 5 trapped key (left hand) 2 N.C. direct opening action
1 N.O. direct opening action
AC (Ue) 500V 250V 100V
Description (le) 1A 2A 5A
The Atlas 5 is a positive mode, tongue operated guard locking DC 250V 0.5A, 24V 2A
interlock switch that locks a machine guard closed until power is Maximum Switched Current/ 500V 500VA
isolated and ensures that it remains isolated while the guard is open. Volt/Load
The guard may only be opened when a signal is applied to the Thermal Current (lth) 10A
internal solenoid which releases the lock mechanism. A heavy-duty Min Current 5V. 5mA DC
switch, the Atlas 5 locking mechanism withstands forces up to 5500N
(1236lbs.) and the die-cast alloy housing is ideal for use in harsh Safety Contact Gap > 2mm contact block
environments. A unique feature of the Atlas 5 is its patented self- Rtd. Insulation Voltage (Ui) 500V
aligning head that tolerates actuator or guard misalignment, making Rtd. Impulse withstand Volt (Uimp) 2500V
it particularly useful for heavy machine guards.
Auxiliary Contacts 1 N.O.
The Atlas 5 is designed for machines that do not stop immediately Actuator Travel for Positive 8mm (.31in.)
or where premature interruption of the machine could cause damage Opening
to tooling and components or cause an additional hazard. With 2 Break Contact Min Force 12N (2.7 lbs)
safety (N.C.) contacts and 2 auxiliary (N.O.) contact, Atlas 5 is ideal Max Actuation Speed 160mm per sec (6.3 in. per sec)
for PLC controlled machines.
Features Case Material Die cast alloy
• Mechanical lock Actuator Material Stainless Steel

• High locking force—5500N (1236lbs.) Protection IP65
• Heavy duty die-cast alloy housing ideal for harsh environments Conduit Entry 3 x M20 or 3 x 1/2in NPT or quick
• Patented self-aligning head tolerates actuator misalignment disconnect
Operating Temperature -10°C to +60°C (14°F to +140°F)
Fixing 4 x M5
Colour Red
Min Operating Radius 300mm end entry, 800mm entry front
Power Supply 24V AC/DC or 110V AC
or 230V AC (solenoid)
Solenoid Power 13W typical 100% ED
Solenoid Rating 100% duty
3-32
Interlock Switches
Atlas 5
Product Selection
Solenoid
Type Actuator Safety Aux. Voltage M20 Conduit 1/2in NPT Quick Disconnect
24V AC/DC 440G-L07264 440G-L07258 440G-L07298
Standard 110V AC/DC 440G-L07263 440G-L07257 440G-L07299
230V AC/DC 440G-L07262 440G-L07256 440G-L07300
Atlas 5 Standard 2 N.C. 2 N.O.
24V AC/DC 440G-L07255 440G-L07249 440G-L07301
LH Key
110V AC/DC 440G-L07254 440G-L07248 440G-L07302
Lock
230V AC/DC 440G-L07253 440G-L07247 440G-L07303
M23 mating cable 2m (6.5ft). See page 15-13 for details and additional lengths. 889M-F12AH-2
Accessories
Standard Actuator 14-3 440G-A07136
Replacement End Cap 14-3 440G-A07180
Fully Flex Actuator 14-3 440G-A07269
3-33
Interlock Switches
Atlas 5
)
(31.5
800
R Min
12 56 (2.2) 2 Manual Lock
(0.47) Release Points
23 17
23 (0.67)
(0.91) (0.91)
56 (2.2)
Lock
30 Unlock
5 (1.18)
(0.2)
10 4 X M5
(0.39) 52 (2) Ctrs 13 (0.51)
163 (6.4) Ctrs
14 5
(0.55) (0.2) 184 (7.24)
43 (1.69) 12
25
(0.98) (0.47)
16 (0.63)
56 (2.2)
90 (3.54)
80 (3.15)
.8)
R Min 300 (11
25 Front Entry
16 (0.63) Actuator Hole
5 (0.98)
(0.2)
LH Key Lock style Only
95 (3.74)

Guard Open—Solenoid De-energized
Safety
Safety
Aux
Aux
AC/DC Solenoid
1 2 2 1 Supply
1 2 3 4 5 6 7 8 A1 A2 E Terminal Configuration
Machine in Run Condition
A1 A2 AC/DC
100% ED.
5 6
7 8
1 2 3 4
Lid Illumination Only

1 A1 Solenoid Contact Action
3 A2 Power
4 5
N.C. Actuator withdrawal distance
6 6 from full insertion
8 9 1 7 7
7 12 10 2 N.C. 20 12 0mm
8 8 5/6
6 11 3 7/8
9 1
5 4 N.O. 1/2
10 2 3/4
19 13.5
5 3
N.O.
2 4
12 Ground
3-34
Interlock Switches
Atlas 5
Application Details
CU 2 Stop Motion Detector Unit

Used with Atlas for machines with constant or
variable over run. Gives a timed delay to the
lock/release signal. Fail safe and adjustable to a
CU 1 Timer Unit range of times from 0.1 seconds up to 40
minutes. For more details, see the Monitoring Minotaur MSR6R/T Monitoring
Used with Atlas for machines with constant Safety Relay section in this catalogue.
overruns. Gives a timed delay to the lock/release Safety Relay Unit
signal. Failsafe and adjustable to a range of Ensures a maximum level of safety by monitoring
times from 0.1 seconds up to 40 minutes. For all wiring in the safety circuit including switches
more details, see the Safety monitoring relay and contactors.
section in this catalogue.
Any fault and the power to the machine is
switched off.
Other Minotaur units are available, see the
Safety monitoring relay section in this catalogue.
3-35
Interlock Switches
440G-MT
Specifications
Standards EN954-1, ISO13849-1, IEC/EN60204-
1, NFPA79, EN1088, ISO14119, IEC/
EN60947-5-1, ANSI B11.19, AS4024.1
Cat. 3 or 4 systems
Approvals cULus, TUV
Safety Contacts 4 N.C., 3 N.C., 2 N.C. direct opening
action
Auxiliary Contacts 1 N.O., 2 N.O.
Utilisation Category AC 15
AC (Ue) 250V
(le) 2A
DC 250V 0.5A, 24V 2A
Description Max. Switched Current/Volt/ 500V 500VA
The 440G-MT solenoid switch is a positive mode, tongue operated Load
guard locking interlock switch that locks a machine guard closed Thermal Current (lth) 5A
until power is isolated and ensures that it remains isolated while the
Min Current 5V, 5mA DC
guard is open. The guard may only be opened when a signal is
applied to the internal solenoid which releases the lock mechanism. Safety Contact Gap > 2mm contact block
The 440G-MT locking mechanism withstands forces up to 1600N Rtd. Insulation Voltage (Ui) 500V
(360lbs) and the die-cast alloy housing is ideal for use in harsh Rtd. Impulse withstand Voltage (Uimp) 2500V
environments.
Auxiliary Contacts 1 N.O.
The 440G-MT solenoid switch is designed for machines that do not Pollution Degree 3
stop immediately or where premature interruption of the machine Actuator Travel for Positive 15mm (0.59in)
could cause damage to tooling and components or cause an Opening
additional hazard. Break Contact Min Force 6N (1.35lbs)
Max Actuation Speed 160mm per sec (6.3 in. per sec)
Features
• Mechanical lock
• High locking force—1600N (360lbs.) Case Material Painted zinc alloy
• Heavy duty die-cast alloy housing ideal for harsh environments Actuator Material Stainless Steel
Protection IP67
Conduit Entry 3 x M20, 3 x 1/2in NPT or quick
disconnect style
Operating Temperature -25°C to +60°C (13°F to +140°F)
Fixing 4 x M5
Mechanical Life 1,000,000 cycles
Electrical Life 1,000,000 cycles
Colour Red
Torque Settings
Fixing Bolts 1.6Nm
Lid Screws 1.6Nm
Terminal Screws 1.6Nm
Power Supply 24V AC/DC or 110V AC or 230V AC
Solenoid Power 13W typical 100% ED
Solenoid Rating 100%
3-36
Interlock Switches
440G-MT
Product Selection
Solenoid
Voltage BBM/MBB Safety Aux. Actuator M20 Conduit 1/2in NPT Adaptor Quick Disconnect
Standard 440G-MT47037 440G-MT47039 440G-MT47041
3 N.C. 1 N.O. Fully-Flex 440G-MT47038 440G-MT47040 440G-MT47042
— 440G-MT47007 440G-MT47008 440G-MT47043
BBM
24V AC/DC Standard 440G-MT47044 440G-MT47046 440G-MT47048
— 440G-MT47010 440G-MT47011 440G-MT47050
— 4 N.C. — — 440G-MT47031 440G-MT47032 440G-MT47069
Standard 440G-MT47070 440G-MT47073 440G-MT47075
— 440G-MT47013 440G-MT47009 440G-MT47072
BBM
110V AC/DC Standard 440G-MT47077 440G-MT47079 440G-MT47081
— 440G-MT47012 440G-MT47014 440G-MT47083
— 4 N.C. — — 440G-MT47033 440G-MT47034 440G-MT47106
3 N.C. 1 N.O. — 440G-MT47016 440G-MT47017 440G-MT47107
BBM
230V AC/DC 2 N.C. 2 N.O. — 440G-MT47015 440G-MT47024 440G-MT47108
— 4 N.C. — — 440G-MT47035 440G-MT47036 440G-MT47111
M23 mating cable 2m (6.5ft). See page 15-13 for details and additional lengths. 889M-F12X9AE-2
Accessories
TLS-GD2 Standard Actuator 14-4 440G-A27011
Extended Flat Actuator 14-5 440K-A17116
Replacement Cover
No LED — 440G-MT47120
No Override Key
3-37
Interlock Switches
440G-MT
144 (5.66)
4 x M5 5 (0.19)
40 30 (1.18) 38 20.5
(1.57) (1.49) (0.80)
9.2
46 (0.36) 8.75 (0.34)
(1.81)
40.7 (1.60)
46.75 (1.84)
199 (7.83)
15.5
(0.61)
23 (0.90) 2 x Manual Release Points
3-38
Interlock Switches
440G-MT
4 N.C. 3 N.C. + 1 N.O. 2 N.C. + 2 N.O.
AC/DC AC/DC AC/DC
+ Solenoid
Power
+ Solenoid
Power
+ Solenoid
Power
A2 A1 A2 A1 A2 A1
12 11 12 11 12 11
22 21 22 21 22 21
32 31 32 31 34 33
42 41 44 43 44 43
Solenoid Solenoid Solenoid

100% ED 100% ED 100% ED
AC AC AC
4 N.C. 3 N.C. + 1 N.O. 2 N.C. + 2 N.O.

1 A1 A1 A1
Solenoid Power Solenoid Power Solenoid Power
3 A2 A2 A2
4 11 11 11
N.C. N.C. N.C.
6 12 12 12
8 9 1 7 21 21 21
7 12 10 2 N.C. N.C. N.C.
8 22 22 22
6 11 3 2 31 31 33
5 4 N.C. N.C. N.O.
5 32 32 34
9 41 43 43
N.C. N.O. N.O.
10 42 44 44
12 Ground
Contact Action
4 N.C. 3 N.C. + 1 N.O. (BBM) 2 N.C. + 2 N.O. (BBM)
12 6 0mm 12 6 0mm 12 6 0mm
Actuator withdrawal distance 11/12 11/12 11/12
from full insertion 21/22 21/22 21/22
31/32 31/32 33/34
41/42 43/44 43/44
3.5 3.5 3.5
3-39
Interlock Switches
Centurion
Specifications
EN60947-5-1, ANSI B11.19, AS4024.1
Cat. 3 or 4 systems
cULus, BG, and SUVA
Safety Contact 2 N.C. direct opening action
Designation/Utilization Cat. AC15
AC (Ue) 500V 250V 100V
(Ie) 1A 2A 5A
DC 250V 0.5A 24V 2A
73013
Max Switched Current/Volt/ 500V/500VA
Description Load
The Centurion is a positive mode, thumbwheel operated machine Thermal Current (lth) 10A
guard locking interlock switch that locks the guard closed until the Min Current 5V 5mA
operator manually rotates the thumbwheel, retracting the shaft from Safety Contact Gap >2mm (0.078in)
the guard door. The action of retracting the shaft initiates two
functions; it isolates the power to the machine while the guard is open Rtd. Insulation Voltage (Ui) 500V
and, due to the operating principle, gives up to 20 seconds delay Rtd. Impulse withstand Volt (Uimp) 2500V
before the guard can be opened. Auxiliary Contacts 1 N.C.
Shaft Movement to Achieve 2mm (0.078in)
Alternative styles with longer shafts can increase the time delay by as Contact Operation
much as 50%. The Centurion is ideal for use on simple machines
with short, constant run down times. It is important that correct Case Material Heavy duty die cast alloy
installation and operation of the unit are followed to ensure that the Locking shaft Stainless Steel
retractable shaft cannot be extended when the guard is open. For Protection IP66
machines with long or variable run down times or where frequent
Conduit Entry 1 x M20 or quick disconnect
access is required, solenoid locking switches such as the TLS-GD2
and Atlas 5 should be considered. Operating Temperature -25°C to +80°C (-10°F to +176°F)
Mounting 2 x M4
The Centurion has 2 safety (N.C.) contacts, 1 auxiliary (N.O.) contact
and 1 conduit entry (either M20 or quick disconnect).
EX and Pneumatic styles of the Centurion are also available; see the Weight 500g (1.20lbs)
Explosion Proof section on page 16-1 for more information. Colour Red
Note: Additional safety measures (i.e., a shroud) should be used closed (N.C.) i.e., with the guard closed, actuator in place (where relevant) and the
to ensure the thumbwheel can only be accessed by fingertips. machine able to be started.
Features Centurion Thumbwheel Operation

• Manually operated time delay, allows for machine run down
• Simple operation & installation
• Robust die cast housing, ideal for heavy duty applications
• Contacts, 2 N.C. & 1 N.O. (sealed to IP66)
Interlocking shaft is manually

retracted from the guard by
rotating the thumbwheel.
3-40
Interlock Switches
Centurion
Product Selection
Catalogue Number
Safety Contacts Auxiliary Contacts BBM/MBB Type M20 Conduit Quick Disconnect
Right Hand 440K-B04025 440K-B04046
Left Hand 440K-B04026 440K-B04047
2 N.C. 1 N.O. BBM
Right Hand Extended Bolt 440K-B04039 440K-B04048
Left Hand Extended Bolt 440K-B04040 440K-B04049
Recommended mating cable, 2m (6.5ft). See page 15-10 for details and
889D-F8AB-2
additional lengths.

View from End 24 (0.94)
View from Rear
35 (1.38)
14
(0.55) Ø 20
(0.79)
View from Side
86 (3.39) 6
(0.65)
(0.24)
16.5
36 (1.42)
30 (1.18) 64 (2.52)
15
(0.59) 98 (3.86)
6 (0.24) RH Style LH Style
Front View Front View
Ø14
(0.55)
40.5 (1.59)

Safety Circuit 1
Safety Circuit 2
Auxiliary
33
11
21
12
34
22
2 N.C. + 1 N.O. Contact Action

Connector Pinout Terminal Contact Contact Open Contact Closed
1 11 Actuator withdrawal distance
N.C. from full insertion
7 12
6 21 2 N.C. + 1 N.O. (BBM)
1 7
N.C.
2 8 6 5 22 24.5 2 0mm
11/12
3 5 4 33
4 N.O.
21/22
33/34
3 34
8 Ground
3-41
Interlock Switches
Ferrogard 1, 2, 20 & 21
Specifications
NFPA79, EN1088, ISO14119,
ANSI B11.19, AS4024.1
Dual channel interlocks suitable for Cat.
3 or 4 systems
Approvals CE marked for all applicable directives
and cULus
Reed Contacts Safety Auxiliary
Operating Distance – Make 12mm (0.47in) 15mm (0.59in)
Operating Distance – Break 23mm (0.91in) 26mm (1.02in)
Closing Time 3.0ms 0.5ms
Dropout Time 2.1ms 0.3ms
Description
Bounce Time 0.7ms 0.7ms
The Ferrogard range of magnetically actuated safety switches offers
Initial Contact Resistance 15mΩ 10mΩ
Non contact reliability together with tolerance to misalignment. They
are designed to be installed so that when a guard door is opened, the Initial Capacitance, Terminal 0.65pF 0.2pF
action of the magnetic actuator being removed from the switch to Terminal
opens the N.C. safety contacts which are intended for the isolation Initial Insulation Resistance, 1 x 106Ω 1 x 106Ω
of control power to a machine primary control element. Terminal to Terminal
Safety Contact Switching
The FRS1, FRS2, FRS20, FRS21 are rectangular housings. Sealed to Capability
IP67 (NEMA6P), these Ferrogards are ideal for wet environments. AC 250VAC 2A max
DC 24VDC 1A max
Unlike some magnetic switches the Ferrogards have protected safety Safety Contact External
Fusing
contacts to help ensure that they do not fail to danger. In addition, AC <1.6A quick blow
some versions have independent auxiliary signal contacts to indicate DC <0.8A quick blow
the guard condition.
Auxiliary Contact Switching 300VDC, 250VAC, 0.5A including inrush
Capability 15VA/10W suitable for AC/DC circuits
All Ferrogards have internal non-resettable overload protection on
Min Initial Breakdown 600VAC 600VAC
the safety contact. They should be protected by an external fuse Voltage
rated as shown in the Specifications table.
Operating Temperature -10°C to +65°C (14° to 149°F)
Features Enclosure Protection IP67 (NEMA6P)
• Non contact actuation Cable
• High tolerance to misalignment FRS 1 0.75mm2 (18 AWG) 2 wire
• High switching current (up to 2A AC, 1A DC) Jacket OD 5.6mm (0.22in)
• Plastic rectangular housing (IP67) FRS 2 0.50mm2 (20 AWG) 4 wire
• Cable or Quick Disconnect (QD) connections Jacket OD 6.5mm (0.26in)
FRS 20 0.50mm2 (20 AWG) 4 wire
Jacket OD 6.5mm (0.26in)
FRS 21 0.50mm2 (20 AWG) 6 wire
Jacket OD 7.5mm (0.3in)
Quick Disconnects M12 x 1, 4 pin or 6 pin
Case Material Red moulded ABS Plastic
M4 mounting security screws included
Weight (not including cable) Sensor Actuator
FRS 1 35g (0.08lbs) 85g (0.19lbs)
FRS 2 40g (0.09lbs) 85g (0.19lbs)
FRS 20 43g (0.09lbs) 85g (0.19lbs)
FRS 21 43g (0.09lbs) 85g (0.19lbs)
Electrical Life 1 x 106 at the rated load
Mechanical Life 10 x 106
Vibration 7g, 10 to 200Hz
Shock 50g
3-42
Interlock Switches
Ferrogard 1, 2, 20 & 21
Product Selection
Safety Contact Safety Auxiliary Housing
Switching Capability Contacts Contacts Connection Material Type Catalogue Number
2m Cable 440N-G02001
None 6m Cable FRS 1 440N-G02022
10m Cable 440N-G02015
1 N.C. 4m Cable 440N-G02014
1 N.O. FRS 2
10m Cable 440N-G02019
250V AC 2A
15m Cable 440N-G02043
20m Cable 440N-G02040
4 Pin Micro QD 440N-G02093
4m Cable ABS Plastic 440N-G02085
None FRS 20
2 N.C. 4m Cable 440N-G02061
1 N.O. 6m Cable FRS 21 440N-G02060
10m Cable 440N-G02059
1 N.C. 1 N.O. FRS 2
None 4 Pin Micro QD FRS 20 440N-G02090
24V DC 1A 2m Cable 440N-G02058
2 N.C. 4m Cable 440N-G02077
1 N.O. FRS 21
Mating cable, 4-pin straight 2m. See page 15-10 for details and additional lengths. 889D-F4AC-2
Mating cable, 6-pin straight 2m. See page 15-11 for details and additional lengths. 889R-F6ACA-2
Note: Contacts are described with the guard door closed, that is, actuator in place. Switch is shipped complete with actuator.
Accessories
Description Page Number Catalogue Number
Replacement Actuator — 440N-A02005
3-43
Interlock Switches
Ferrogard 1, 2, 20 & 21
Switch, Cable Version Actuator Switch, QD Version
15-19
(0.59-0.75) 4
30 (1.18) (0.16)
15 (0.59) 13
4 = = (0.51)
(0.16)
=
5
=
=
2 5 (0.2) 2
5 (0.2) (0.2)
76 (2.99)
(0.08)
60 (2.36)
(0.08) 5 (0.2)
76 (2.99)
60 (2.36)
76 (2.99)
60 (2.36)
2 5
5 (0.08) (0.20)
=
(0.2)
=
=
7
(0.28)
19.5 = = 19.5
= (0.77) = 15 8 (0.31) 4 (0.16) (0.77) 15
(0.59)
= = 8 (0.31) = = (0.59)
8 (0.31) = =
19.5 (0.77)
30 (1.18) 30 (1.18)

FRS 1 FRS 2
Cable Cable QD
Brown Brown
Safety N.C. Safety N.C.
Fuse Fuse Safety N.C.
Externally Externally Fuse
Blue Blue Externally
Black
Aux. Aux.
N.O. N.O.
White
FRS 20 FRS 21
Cable QD Cable QD
Brown Red & Blue

Safety N.C. Safety N.C.
Fuse Safety N.C. Fuse
Externally Fuse Safety N.C.
Externally Fuse
Blue Externally
Red Externally
Black Safety N.C. Red & Black
Safety N.C.
Fuse Fuse Safety N.C. Aux
Externally Externally Fuse N.O.
White Externally
Red & White
Safety N.C.
Fuse
Externally
Red & Yellow
Aux
N.O.
Green
3-44
Interlock Switches
Ferrogard 1, 2, 20 & 21
Application Details
Operating Principle
Encapsulated in the Ferrogard is a unique high power industrial reed,

capable of switching up to 15A. The need switch is de-rated by a
non resettable overload protection fuse. On presenting the actuator
to the switch, the high intensity magnetic field from the actuator
causes the contacts to close. On removing the actuator (opening
the door), the safety contacts open.
Typical Operating Curve

10 (0.39)
When the actuator is aligned with the switch, the

sensing distance is 10mm (0.39.) As the amount of
misalignment increases, the sensing distance
decreases. Beyond 4mm (0.16), the switch will not
actuate in the presence of the actuator.
4 (0.16) 4 (0.16)
Misalignment tolerance on
nonferrous materials
3-45
Interlock Switches
Ferrogard 3, 4 & 5
Specifications
NFPA79, EN1088, ISO14119,
ANSI B11.19, AS4024.1
3 or 4 systems
and cULus
Operating Distance – Make
FRS3 12mm (0.47in) 21mm (0.83in)
FRS4 12mm (0.47in) 13mm (0.51in)
FRS5 12mm (0.47in) NA
Operating Distance – Break
Description FRS3
FRS4 23mm (0.91in) 24mm (0.94in)
The Ferrogard range of magnetically actuated switches offers non FRS5 23mm (0.91in) 10mm (0.39in)
contact reliability together with tolerance to misalignment. They are 12mm (0.47in) NA
designed to be installed so that when a guard door is opened, the Closing Time 3.0ms 0.5ms
action of the magnetic actuator being removed from the switches
opens the N.C. safety contacts which are intended for the isolation
of control power to a machine primary control element. Bounce Time 0.7ms 0.7ms
The FRS 3, 4 and 5 have terminal connections. The user must drill a
Initial Capacitance, Terminal 0.65pF 0.2pF
hole in the housing at a convenient location to allow the wiring to to Terminal
enter the housing. The cover is secured with anti-tamper security
screws. Initial Insulation Resistance 1.x.106 Ω 1x106 Ω
Terminal to Terminal
Unlike some magnetic switches the Ferrogards have protected safety Safety Contact Switching 250V AC 2A max
Capability
contacts to help ensure that they do not fail to danger. In addition,
some versions have independent auxiliary signal contacts to indicate Safety Contact External ≤1.6A quick blow
Fusing
the guard condition.
Auxiliary Contact Switching 300V DC, 250V AC, 0.5A including
All Ferrogards have internal non-resettable overload protection on Capability inrush. 15VA/10W suitable for AC/DC
circuits
the safety contact. They should be protected by an external fuse
rated as shown in the specifications table. Min Initial Breakdown 600V AC 600V AC
Voltage
Features Operating Temperature -10°C to +65°C (14° to 149°F)
• Non contact actuation Enclosure Protection IP65 (NEMA 13)

• High tolerance to misalignment Case Material Red moulded ABS Plastic
• High switching current (up to 2A) Mounting Any Position
• Various contact arrangements M4 mounting security screws included.
• Terminal connections Electrical Life 1 x 106 at rated loaded
Vibration 10 to 200Hz
Shock 50g
3-46
Interlock Switches
Ferrogard 3, 4 & 5
Product Selection
Safety Contact Housing Auxiliary
Switching Capability Connection Material Safety Contacts Contacts Type Catalogue Number
1 N.C. FRS 3 440N-G02003
250VAC 2A Terminals ABS Plastic 1 N.C. 1 N.O. FRS 4 440N-G02008
None FRS 5 440N-G02009
Note: Contacts are described with the guard door closed, that is, actuator in place.
Accessories

Switch Actuator
30 (1.18)
2 Holes 50 (1.97) 6 = =
15 (0.59)
4 Through = = (0.24) 36 (1.41)
4 (0.16)
5 (0.2)
=
5
69 (2.72)
57 (2.24)
(0.2)
76 (2.99)
60 (2.36)
38.5 (1.52)
2 (0.08)
7 (0.28)
=
38 (1.5) 6
(0.24) 25 (0.98) = =
8 19.5 (0.77)
(0.31)

FRS 3 FRS 4 FRS 5
1 Safety N.C. 1 Safety N.C. 1 Safety N.C.

Fuse Fuse Fuse
2 Externally 2 Externally 2 Externally
3 3
Aux Aux
4 N.C. 4 N.O.
Application Details
See page 3-54 for operating principles and mounting examples.
3-47
Interlock Switches
Ferrogard 6, 9 & 10
Specifications
NFPA79, EN1088, ISO14119,
ANSI B11.19, AS4024.1
3 or 4 systems
and cULus
Contact Arrangements 1 N.C. Safety Contact
Electrical Life 1 x 106 at rated load
Capability
FRS 6 250V AC 2A max
FRS 9 24V DC 1A max
Description FRS 10 110V AC 3A max
The Ferrogard range of magnetically actuated safety switches offers Safety Contact External
Non contact reliability together with tolerance to misalignment. Fusing
They are designed to be installed so that when a guard door is FRS 6 <1.6A quick blow
FRS 9 <0.8A quick blow
opened, the action of the magnetic actuator being removed from the FRS 10 <2.5A quick blow
switch opens the N.C. safety contact which is intended for the
Operating Distance – Make 12mm (0.47in)
isolation of control power to a machine primary control element.
Operating Distance – Break 23mm (0.91in)
The FRS 6, 9 and 10 sensors and actuators incorporate slim Closing Time 3.0ms
housings to accommodate narrow mounting areas. They are
Dropout Time 2.1ms
environmentally sealed to IP67 (NEMA6P), which makes them ideal
for wet environments. These Ferrogard switches have two active Bounce Time 0.7ms
sensing faces allowing more flexible mounting options. Initial Contact Resistance 15mΩ
Initial Capacitance, Terminal 0.65pF
Unlike some magnetic switches the Ferrogards have protected safety to Terminal
contacts to help ensure that they do not fail to danger.
Initial Insulation Resistance, 1 x 106 Ω
Terminal to Terminal
Min Initial Breakdown 600VAC
rated as shown in the specifications table.
Features Mounting Any Position
M4 mounting security screws included.
• Non contact actuation
• High tolerance to misalignment Weight (not including cable) Sensor Actuator
FRS 6 28g (0.06lbs) 70g (0.15lbs)
• High switching current (up to 3A) FRS 9 28g (0.06lbs) 70g (0.15lbs)
• Two sensing faces FRS 10 28g (0.06lbs) 70g (0.15lbs)
• IP67 (NEMA 6P) Rating Case Material Red moulded ABS Plastic
• Slim housings Cable 0.75mm2 (18 AWG) 2 wire Jacket OD
5.6mm (0.22in)
Operating Temperature -10°C to +65°C (14° to +149°F)
Environmental IP67 (NEMA 6P)
Vibration 7-15g, 10 to 200Hz
Shock 50g
3-48
Interlock Switches
Ferrogard 6, 9 & 10
Product Selection
Safety Contact Switching Safety Auxiliary Housing
Capability Contacts Contacts Connection Material Type Catalogue Number
250V AC 2A 6m Cable FRS 6 440N-G02032
10m Cable 440N-G02013
1 N.C. None ABS Plastic
24V DC 1A 6m Cable FRS 9 440N-G02082
10m Cable 440N-G02089
110V AC 3A FRS 10
Note: Contacts are described with the guard door closed, that is, actuator in place.
Accessories

Switch, Cable Version Actuator Switch, QD Version
19.5 19.5
(0.77) (0.77)
7 13 (0.51)
4.5 (0.28) 4.5
46 (0.18) (0.18)
(1.81)
84 (3.31)
84 (3.31)
=
82 (3.23)
73 (2.87)
73 (2.87)
54 (2.13)
54 (2.13)
46 (1.81)
46 (1.81)
46 (1.81)
12 12
(0.47) (0.47)
=
6 4 (0.16) 6 4 (0.16)
= =
(0.23) 7 11 (0.43) (0.24) 7 11 (0.43)
16 (0.28) 4.5 (0.18) 4.5 (0.18) 16 (0.28)
(0.62) (0.63)
19 (0.75) 19
(0.75)

Cable QD
Brown Safety
N.C.
Fuse Safety
Externally N.C.
Blue
Fuse
Externally
Application Details
3-49
Interlock Switches
Ferrogard GD2
Specifications
NFPA79, EN1088, ISO14119,
ANSI B11.19, AS4024.1
3 or 4 systems
and cULus
Operating Distance – Make 12mm (0.47in) 15mm (0.59in)
Operating Distance – Break 23mm (0.91in) 26mm (1.02in)
Closing Time 3.0ms 0.5ms
Description
Bounce Time 0.7ms 0.7ms
The Ferrogard range of magnetically actuated safety switches offers
Non contact reliability together with tolerance to misalignment.
They are designed to be installed so that when a guard door is Initial Capacitance, Terminal 0.65pF 0.2pF
opened, the action of the magnetic actuator being removed from the to Terminal
switch opens the N.C. safety contacts which are intended for the Initial Insulation Resistance, 1x106 Ω 1x106 Ω
isolation of control power to a machine primary control element. Terminal to Terminal
The GD2 version has a stainless steel housing for added protection Capability
against inadvertent impacts to the housing. The contacts are AC 250V AC 2A max
DC 24V DC 1A max
completely sealed to meet IP68 (NEMA6P) requirements, making
them ideal for wet environments. The GD2 also has a wider Safety Contact External
Fusing
temperature range than the plastic Ferrogard switches, making them AC <1.6A quick blow
useful in a wider range of applications. DC <0.8A quick blow
Auxiliary Contact Switching 300V DC, 250V AC, 0.5A including
Unlike some magnetic switches, the Ferrogards have protected Capability inrush. 15VA/10W suitable for AC/DC
safety contacts to help ensure that they do not fail to danger. In circuits
addition, some versions have independent auxiliary signal contacts Min Initial Breakdown 600V AC 600V AC
to indicate the machine and guard condition. Voltage
Environmental IP68 (NEMA 6P)
the safety contact. They should be protected by an external fuse Cable 0.50mm2 (20 AWG) 7 wire
rated as shown in the specifications table. Flexible thermoplastic elastomer
Jacket OD 8mm (0.2in)
Features Operating Temperature -25°C to +125°C (-13° to +257°F)
• Non contact actuation Case Material Stainless Steel; BS3146 ANC4B (316L)
• High tolerance to misalignment Mounting Any Position; M4 mounting security
screws included
• High switching current (up to 2A AC, 1A DC)
• Wide Temperature Range (-25°C to +125°C) Weight (not including cable)
Sensor
• Stainless Steel Housing Actuator 156g (0.34lbs)
• Various Contact Arrangements 168g (0.37lbs)
Electrical Life 1 x 106 at rated load
Mechanical Life 10 x10 6
Vibration 7-15g, 10 to 200Hz
Shock 50g
3-50
Interlock Switches
Ferrogard GD2
Product Selection
Safety Contact Housing
Switching Capability Safety Contacts Auxiliary Contacts Connection Material Type Catalogue Number
1 N.C. 1 N.O. FRS 2 GD2 440N-G02112
250V AC 2A None FRS 20 GD2 440N-G02113
2 N.C.
FRS 21 GD2 440N-G02117
1 N.O. 3m Cable Stainless Steel
1 N.C. FRS 2 GD2 440N-G02118
24V DC 1A None FRS 20 GD2 440N-G02119
2 N.C.
1 N.O. FRS 21 GD2 440N-G02123
Note: Contacts are described with the guard door closed, that is, actuator in place. Switch is shipped with complete actuator.
Accessories
Actuator — 440N-A02128

Switch Actuator
8
4.4 (0.31) 33.5 (1.32)
(0.17) 6 (0.24) 16 (0.63)
8 (0.31) 16.75 (0.66)
8 (0.31)
39.25 (1.55) 39.25 (1.55)
39.25 (1.55) 39.25 (1.55)

11.5
62.5 (2.46)
5
78.5 (3.09)
78.5 (3.09)
(0.45) 11.5
62.5 (2.46)
(0.20)
(0.45)
5
(0.20)
19.5
7 (0.28) (0.77)
16 4.4 (0.17)
16.75 (0.66) (0.63) 7
33.5 (1.32) (0.28) 19.5
(0.76)

FRS 2 FRS 21
Red Safety N.C. Blue Safety N.C.
Fuse Fuse
Externally Externally
Blue Red
Yellow Black
Aux. Safety N.C.
N.O. Fuse
Green Externally
White
FRS 20 Yellow
Aux.
Red Safety N.C. N.O.
Fuse Green
Externally
Blue
Black Safety N.C.
Fuse
Externally
White
Note: Unit must be to a grounded to a grounded metal frame or grounded via the field wiring per NEC requirements.
Application Details
3-51
Interlock Switches
Ferrogard GS1 & GS2
Specifications
NFPA79, EN1088, ISO14119,
ANSI B11.19, AS4024.1
3 or 4 systems
Approvals
GS1 and GS2 CE marked for all applicable directives
and cULus
GS2 Ex EExd IIC T6 Baseefa
Operating Distance – Make
GS1
GS2 12mm (0.47in)
15mm (0.59in)
Operating Distance – Break
Description GS1
The Ferrogard range of magnetically actuated safety switches offers GS2 23mm (0.91in)
26mm (1.02in)
Non contact reliability together with tolerance to misalignment.
They are designed to be installed so that when a guard door is Closing Time 3.0ms
opened, the action of the magnetic actuator being removed from the Dropout Time 2.1ms
switch opens the N.C. safety contacts which are intended for the Bounce Time 0.7ms
isolation of control power to a machine primary control element.
Initial Contact Resistance 15mW
The GS1 and GS2 are designed for heavy duty applications. The Initial Capacitance, Terminal 0.65pF
GS1 is housed in a stainless steel or brass housing. The GS2 offers the to Terminal
same characteristic as the GS1, but in an Ex housing for hazardous Initial Insulation Resistance, 1 x 106 Ω
locations. Terminal to Terminal
Safety Contact Switching 250V AC 2A max
Unlike some magnetic switches the Ferrogards have protected safety Capability
contacts to help ensure that they do not fail to danger. Safety Contact External < 1.6A quick blow
Fusing
All Ferrogards have internal non-resettable overload protection on Min Initial Breakdown 600V AC
rated as shown in the specifications table.
Operating Temperature -25°C to +125°C (-13° to +257°F)
See the Explosion Proof section on page 16-1 for more Enclosure Protection IP68 (NEMA 6P)
information on the EX version of the Ferrogard GS2. Cable
GS1 Brass 0.75 mm2 (18AWG) 2 wire
Features Grey PVC Jacket OD 6mm (0.24in)
Stainless Steel
0.75 mm2 (18AWG) 2 wire
GS2 White PVC Jacket OD 7mm (0.28in)
• High tolerance to misalignment 1.34 mm2 (16AWG) 2 wire Braided
• High switching current (2A AC) Polyolefin Jacket OD 8.4.mm (0.32in)
• Metal housings (IP 68) Case Material Stainless Steel or Brass
• Ex version available Mounting Any Position
M3 mounting security screws included.
Weight (not including cable)
GS1 Brass
GS1 Steel 381g (0.84lbs)
Actuator 388g (0.86lbs)
116g (0.26lbs)
Electrical Life 1 X 106 at rated load
Mechanical Life 10 X 106
Vibration 15g, 20 to 1000Hz
Shock 50g
Ex Version See Explosion Proof Section
3-52
Interlock Switches
Ferrogard GS1 & GS2
Product Selection
Safety Contact Auxiliary Catalogue
Switching Capability Safety Contacts Contacts Connection Housing Type Number
Brass 440N-G02048
2m Cable GS 1
Stainless Steel 440N-G02049
250V AC, 2A 1 N.C. None
Brass 440N-H02046
3m Cable GS 2 Ex
Stainless Steel 440N-H02047
Note: Contacts are described with the guard door closed, that is, actuator in place. Switch is shipped complete with Actuator.
Accessories
Description Used with Page Number Catalogue Number
Actuator, Alnico Brass Switch — 440N-A02056
Actuator, Epoxy-painted Stainless Steel — 440N-A02057

GS1 Switch GS1 & GS2 Actuator GS2 Switch
19
(0.75)
12 (0.47)
67 (2.64)
54 (2.13)
17
114.5 (4.51)
127 (5)
11 (0.43) (0.67)
(1.32)
33.5
60 (2.36)
54 (2.13)
46 (1.81)
30 (1.18)
6.5 19 13
(0.26)(0.75) (0.51)
25 20
6.5 16 (0.98) 7 (0.79)
22 (0.28)
(0.87) (0.26) (0.63)

Cable QD
Brown Safety
N.C.
Fuse Safety
Externally N.C.
Blue
Fuse
Externally
Note: Unit must be to a grounded to a grounded metal frame or grounded via the field wiring per NEC requirements.
Application Details
3-53
Interlock Switches
Ferrogard Applications
Application Details
Operating Principle
Encapsulated in the Ferrogard is a unique high power industrial reed,
capable of switching up to 15A. The need switch is de-rated by a
non resettable overload protection fuse. On presenting the actuator
to the switch, the high intensity magnetic field from the actuator
causes the contacts to close. On removing the actuator (opening
the door), the safety contacts open.
Mounting Example 1
Door Closed, Machine RUN Door Opened, Machine STOP, Door Covering Switch
2mm
No access to switch thus
Sliding Door preventing attempts to defeat Sliding Door
the interlock.
Note: Whenever possible, the units should be mounted so that no access can be obtained to the switch when the guard door is open, thus preventing
attempts to defeat the safety system.
Mounting Example 2
Min 50mm
2mm
Switch Switch
✔ ✘ Door 1
Actuator Actuator
Door 2
It is advisable, where possible, to mount the switch and

actuator on nonferrous materials otherwise it may effect the
operating distances. If mounting on ferrous material, use of a
5mm plastic spacer is recommended.
3-54
Interlock Switches
Ferrogard Applications
Application Details
Note: Under the requirements of the Machinery Directive all machinery must undergo risk
assessment to determine the necessary level (or category) of the safety related control system or
hazard avoidance measures. While the Ferrogard complies with the requirements of EN1088 it may
not be suitable for all types of machinery or environments. Where magnetic materials are present
or if it is foreseeable that through machine function or use. Ferrogard operation by magnates other
than the supplied actuator is possible, then use of an alternative Allen-Bradley Guardmaster switch is
recommended. Other Non contact options include: Ferrocode (which utilizes additional coding
✔
techniques preventing them from being overridden by simple means). Alternatively additional
measures may be taken to prevent the Ferrogard being easily bypassed. Consideration should be
given to the recommended installation example given in the instructions and those in EN1088.
✘
Sliding Guard Removable Guard Hinged Guard
Note: Removable guards using Non contact

switches may require two switches, one at either
side of the guard, or the use of a flap to prevent
initial lifting of the non-interlocked edge.
3-55
Interlock Switches
Sipha Control Units
Specifications (continued)
Safety Inputs
Sipha 1 1 N.C. & 1 N.O.
Sipha 2 & 6 6 x (1 N.C. & 1 N.O.)
Maximum Input Resistance
Terminals 1 – 4 200Ω
Terminals 2 – 3 150Ω
Minimum Approach Speed 17mm/s (0.67in/s)
Safety Outputs
Sipha 1 1 N.O.
Sipha 1 2 N.O.
Sipha 6 2 N.O. + 1 N.O. Delayed (0.6 to 30sec)
Output Rating B300, AC-15, 4A/250V AC
P300, DC-15, 2A/30V DC
Minimum Switched Current/ 10mA/10V
Description Voltage
With the increasing speed and complexity of applications a simple Maximum Recommended 5A quick blow AC, 3A quick blow DC
magnetic switch may be insufficient to meet the increased risks, Output Fuse
therefore Sipha’s design incorporates several magnetically sensitive Auxiliary Outputs (not for
elements which must be triggered in a particular sequence to operate safety use)
Sipha 1 1 N.C. Photovoltaic MOSFET (on
correctly. The Sipha sensor, designed to operate with its own resistance typically 36Ω)
actuator, helps prevent defeatability by a simple magnet. Sipha 2 & 6 1 N.C.
Auxiliary Output Switching
The control unit is available in three types. The Sipha 1 control unit Capability
operates on 24V AC/DC and offers 1 N.O. safety output and 1 N.C. Sipha 1 100mA/230V AC, 100mA/24V DC
solid state auxiliary output. The Sipha 2 control unit operates on Sipha 2 & 6 2A/230 V AC, 2A/24 V DC
either 24V AC/DC, 110V AC or 230V AC and offers 2 N.O. safety Indication LEDs Green LED = Power on
outputs and 1 N.C. auxiliary output. The Sipha 6 has wiring Green LED = Output closed
terminals for up to 6 sensors, a delayed output for Category 1 stops Impulse Withstand Voltage 2500V
and offers the same wide range of power supply capability as the
Installation Group C in accordance with VDE 0110
Sipha 2 control unit. Between 2 and 6 Sipha sensors can be directly
connected to the Sipha 6 control unit. An internal DIP switch mutes Pollution Degree 3
the unused connections to sensors 1, 2, 3 and 4. This allows for Operating Temperature -10°C to +55°C (+14° to +131°F)
individual monitoring to each interlock and provides enhanced
Humidity 90% RH
safety integrity when compared to six interlocks running off a single
Sipha 2 control unit. Torque Settings— 1N⋅m (8.85lb⋅in)
Terminal Screws
The Sipha control units are designed to operate with the Sipha Conductor Size 0.2-2.5mm2 (24-14AWG)
sensors and actuators. The controllers have automatic reset. Case Material Red Polycarbonate
Mounting 35mm DIN Rail
Features
Weight
• Non contact actuation Sipha 1 140g (0.31lbs)
• Magnetic coded sensing Sipha 2 410g (0.90lbs)
• Control Unit acts as safety relay Sipha 6 675g (1.49lbs)
• Four types of switches Electrical Life
220V AC/4A880VA 100,000 operations
cosϕ=.35
Specifications 220V AC/1.7A375VA/ 500,000 operations
cosϕ=.6
Standards EN954-1, ISO13849-1, IEC/EN60204-1, 30V DC/2A60W 1,000,000 operations
NFPA79, EN1088, ISO14119, 10V DC/0.01A/0.1W 2,000,000 operations
IEC60947-5-1, ANSI B11.19, AS4024.1 Mechanical Life 2,000,000 operations
Category Vibration 1mm, 10 to 55Hz
Sipha 1 & 2 Cat. 3 per EN954-1
Sipha 6 Cat. 4 per EN954-1 Shock 30g, 11ms half-sine
cULus and TÜV
Power Supply
Sipha 1 24V AC/DC
Sipha 2 & 6 24V AC/DC and 110/230V AC
Power Consumption
Sipha 1 <2VA
Sipha 2 & 6 <4VA
3-56
Interlock Switches
Sipha Control Units
Product Selection
Catalogue
Housing Supply Voltage Safety Contacts Auxiliary Contacts Housing Type Number
24V AC/DC 1 N.O. 1 N.C. Solid State 22.5mm Control Unit 1 440N-S32013
24V AC/DC 2 N.O. 1 N.C. 45mm Control Unit 2 440N-S32021

110V/230V AC
24V AC/DC 2 N.O.

110/230V AC 1 N.O. Delayed 1 N.C. 90mm Sipha 6 440N-S32052
Accessories
Housing Page Number Catalogue Number
Replacement Fuse, 500mA 14-6 440R-A31562

Sipha Control Unit Type 1 Sipha Control Unit Type 2
22.5 (0.89)
99 (3.9)
120 (4.72) 45.5 (1.79)
82 (3.23)
73 (2.87)
75 (2.95)
35mm DIN Rail Mounting

35mm DIN Rail Mounting
Sipha 6 Control Unit

76 (2.99)
84 (3.31)
83 (3.27)
118 (4.65) 90 (3.54)
3-57
Interlock Switches
Sipha Control Units
Block Diagrams
Sipha 1 Sipha 1
A1 A2 X1 X2 13 21
L N +Ve X1 X2 13 23 21
K1 F2
F1
K1
24V DC
~ K2 K1 110/230
K1 K2 K1
Pwr Out
~
K1 K2 K2 K1 K2
Out K2
Pwr
Logic
Logic
NC
-Ve 1 2 3 4 14 24 22
2 1 3 4 14 22

24V AC/DC
Blue L1 L2 L3
Actuator
Yellow
Sensor
Sipha
Sipha
2 1 A1 13 21 X1 K1
Sipha 1
Guard Control
Closed Unit K2
Reset
3 4 A2 14 22 X2
Green
Red
Aux to Indicator
M
K1 K2 or PLC Input
Single Sipha Sensor, 24V Supply, Dual Channel

Output, Manual Reset, Monitored Output
110V AC
L1
Blue L1 L2 L3
Actuator
Yellow
Sensor
Sipha
Sipha
2 1 A1 13 23 31 X1 K1
Sipha 2
Guard Control
Closed 110V
Unit K2
230V Reset
3 4 A2 14 24 32 X2
Green
Red
Aux to Indicator
M
K1 K2 or PLC Input
N
Single Sipha Sensor, 110V AC Supply, Dual Channel
Output, Manual Reset, Monitored Output
3-58
Interlock Switches
Sipha Control Units
Typical Wiring Diagrams (continued)
24V AC/DC
Blue L1 L2 L3
Actuator
Sensor
Sipha
Sipha
Yellow
2 1 A1 13 23 31 X1 K1
White
Black
Sipha 2
Guard Control
Closed Aux contact Unit K2
for indication Reset
3 4 A2 14 24 32 X2
Blue
Actuator
Sensor
M
Sipha
Sipha
Red
Aux to Indicator
K1 K2 or PLC Input
Yellow
White
Green
Black
Guard
Closed Aux contact
for indication
Blue
Actuator
Sensor
Sipha
Sipha
Red
White
Black
Guard Aux contact

Closed for indication
Multiple Sipha Sensor, Manual Reset,

Dual Channel Output, Monitored Output
Application Details
See page 3-62 for application details.
3-59
Interlock Switches
Sipha Sensors
Specifications
NFPA79, EN1088, ISO14119,
IEC60947-5-1, IEC/EN60947-5-3,
ANSI B11.19, AS4024.1
Category Rating dependent on control unit and
application.
cULus and TÜV
Maximum Safety Sensing
Distance Make Break
Style S1 5mm (0.20in) 11mm (0.43in)
Style S4 10mm (0.39in) 13mm (0.51in)
Auxiliary Contact Switching 300VDC, 250VAC, 0.5A including
Description Capability inrush. 15VA/10W suitable for AC/DC
With the increasing speed and complexity of applications a simple circuits
magnetic switch may be insufficient to meet the increased risks, Operating Temperature
therefore Sipha’s design incorporates several magnetically sensitive S1, S2, S3 -10°C to +55°C (+14° to +131°F)
S4 (GD2) -25°C to +125°C (-13° to +257°F)
elements which must be triggered in a particular sequence to operate
correctly. The Sipha sensor, designed to operate with its own Enclosure Protection
actuator, helps prevent defeatability by a simple magnet. S1, S2, S31 IP67 (NEMA 6P)
S4 (GD2) IP67 (NEMA 6P)
The Sipha with its moulded-in brackets and diminutive size, is Cable
S1 0.54 mm2 (20AWG) 4 wire
extremely versatile and simple to install. The Sipha Sensor must be
PVC Jacket OD – 4mm (0.16in)
connected to the Sipha control unit giving a monitored circuit. For S2
0.54 mm2 (20AWG) 4 wire
high-risk applications the control unit is used with a single sensor to PVC Jacket OD – 4mm (0.16in)
give a high-integrity system. For other applications, multiple sensors
(including mechanical switches) can be connected to one Sipha Cable
S1 0.54mm2 (0.02in) (20AWG) 4 wire PVC
control unit. Sipha has facilities for connecting a manual reset button
jacket OD—4mm (0.16in)
and for monitoring external devices such as contactors. S2
0.54mm2 (0.02in) (20AWG) 4 wire PVC
jacket OD—4mm (0.16in)
Four types of sensors and actuators are available incorporating
different operating distances and physical sizes. Case Material
S1, S2 Moulded ABS
S30 (Actuator) Polyester
Features S31 (Sensor) Nylon (Trogamid)
S4 (GD2) Stainless Steel
Mounting Any Position
• Magnetic coded sensing
• Four housing styles Weight (not including cable)
S1 Sensor Actuator
• Must be operated with its own safety control unit S2 18g (0.04lbs) 15g (0.03lbs)
S3 20g (0.04lbs) 30g (0.07lbs)
S4 18g (0.04lbs) 6g (0.01lbs)
150g (0.33lbs) 170g (0.37lbs)
Shock 30g, 11ms half-sine
Vibration 1mm, 10 to 55Hz
3-60
Interlock Switches
Sipha Sensors
Product Selection
Auxiliary
Housing Style Housing Safety Contacts Contacts Type Connection Catalogue Number
3m Cable 440N-S32014
None S11
10m Cable 440N-S32016
1 N.C. S12
10m Cable 440N-S32032
S1 3m Cable 440N-S32037
1 N.O. S13
10m Cable 440N-S32036
ABS Plastic
None S21
10m Cable 440N-S32017
1 N.C. S22
10m Cable 440N-S32033
S2 1 N.C. & 1 N.O. 3m Cable 440N-S32038

1 N.O. S23
10m Cable 440N-S32039
Polyester
(Actuator)
None S31 4 Pin Micro QD 440N-S32024
Nylon
[Trogamid]
S3 (Sensor)
1 N.C. S42 440N-S32047
Stainless Steel 8 Pin Micro QD

1 N.O. S43 440N-S32046
S4
Mating cable, 8-pin/7-wire straight 2m. See page 15-10 for details and additional lengths. 889D-F8AC-2
Accessories
Actuator S10 440N-A32019
—
Actuator S40 (GD2) 440N-A32041
3-61
Interlock Switches
Sipha Sensors
Sipha S1 Sipha S2
4.2 4.5
4.2 (0.17) 4.5 (0.18) (0.18) 9 (0.35) 7 (0.28)
4.8 6 (0.24) 12 (0.17)
(0.19) M4 13 (0.47) 25 (0.98) 7 (0.28) 7
(0.51)
41 (1.61)
24 (0.94)
41
22 (0.87)
82 (3.23)
68 (2.68)
22 (0.87)
82 (3.23)
73 (2.87)
48 (1.89)
22 (0.87)
(0.94)
41 (1.61)
24
13 (0.51)
41
4.2
(0.17) 7 (0.28)
25 (0.98) 24 M4 7 (0.28)
12 (0.94)
(0.47) 4.8 (0.19)
5 7 (0.28)
19 (0.2) 19 4.5 (0.18) 19
Sensor Actuator (0.75) (0.75) 19 (0.75)
(0.75)
Sensor Actuator
Sipha S3 Sipha S4
6
60 (2.36) 8 (0.24)
4.4 (0.31) 33.5
8 16.75 16.75
(0.31) (0.17) (0.66) (1.32) (0.66) 16 (0.63)
39.25 (1.55) 39.25 (1.55)

8 (0.31)
39.25 (1.55) 39.25 (1.55)

11.5
78.5 (3.09)
(0.45)
62.5 (2.46)
Sensor M18 5
11.5
78.5 (3.09)
62.5 (2.46)
(0.45) (0.20)
5
10 (0.20)
(0.39)
Ø 30 (1.18)
19.5
7 (0.28) (0.77) 7 (0.28)
16 4.4 (0.17)
16.75 (0.66) 16.75 (0.66) (0.63) 19.5
7 (0.28) 7 (0.28)
Actuator Ø 5.1 (0.2)

33.5 (1.32)
Sensor Actuator
3-62
Interlock Switches
Sipha Sensors
S11, S21 S12, S22 S13, S23 S31 S42
Red Red Safety Safety

Safety Safety Safety N.C. N.C.
N.C. N.C. N.C.
Blue Blue No
Safety Connection
Yellow Yellow N.O. Aux
Safety Safety Safety N.C.
N.O. N.O. N.O.
Green Green Safety
N.O.
Black Black
Aux Aux S43
N.C. N.O. Safety
White White N.C.
No
Connection
Aux
N.O.
Safety
N.O.
3-63
Interlock Switches
Sentinel 1
Specifications
NFPA79, EN1088, ISO14119,
IEC60947-5-1, ANSI B11.19, AS4024.1
Category Cat. 3 per EN954-1
Power Supply 24V AC/DC, 48V AC, 110V AC,
230V AC
Power Consumption < 2VA
Internal Fuses
Power 250mA replaceable
N.C. Output 2A replaceable
Operating Distance Make 7mm (0.28in)
Break 10mm (0.39in)
Description Misalignment Tolerance ±5mm (0.2) make and break
The Sentinel 1 is an electro-magnetically coded standalone Non Output Rating B300, AC-15, 2A/250V AC
contact interlock. It operates without a safety relay while providing a P300, DC-13, 2A/250V DC
highly coded system to help prevent defeat of the switch by simple Minimum Switching 10mA/10V
magnets. Self-checking and monitoring functions are contained in the Capability
switching unit which also has LED status indication. Indication LEDs Green = Guard closed
The Sentinel 1 has 1 N.O. and 1 N.C. output and is supplied pre- Impulse Withstand Voltage 2500V
wired. A replaceable fuse for overload protection is easily accessed by Operating Temperature -25°C to +125°C (-13°F to +257°F)
removing the front of the switch with a security bit. Humidity 90% RH
Enclosure Protection IP65 (NEMA 13)
Features
Cable 0.75 sq. mm2 (18 AWG) 2 wire
• Non contact actuation PVC Jacket OD 7.5mm (.3in)
• Electro-magnetic coding
Case Material Red reinforced ABS
• Standalone operation
• Plastic box style housing (IP65) Mounting Any position
M4 mounting security screws included
• Terminal connections
Weight (not including cable) Sensor Actuator
120g (0.26lbs) 39g (0.09lbs)
Electrical Life 100,000 at rated load
Mechanical Life 1,000,000 at no load
Vibration 10-55Hz, 1mm displacement
Shock 8g, 11ms half-sine
3-64
Interlock Switches
Sentinel 1
Product Selection
Safety Contacts Auxiliary Contacts Power Supply Connection Catalogue Number
2m Cable 440N-N15017
24V AC/DC
12m Cable 440N-N15041
48V AC 2m Cable 440N-N15028
1 N.C. 1 N.O.
110V AC
230V AC 4m Cable 440N-N15024
12m Cable 440N-N15040
Accessories
Replacement Fuse 2A 14-2 440A-A09197
Replacement Fuse 250mA 14-2 440A-A09196

19
Switch Actuator (0.75)
7 (0.28)
5 (0.2) 4.5 (0.18) = = 4.5 (0.18)
38 (1.5) 36 (1.42)
4
=
(0.16)
82 (3.23)
73 (2.87)
69 (2.72)
57 (2.24)
Mounting 50
2 x M4 (1.97) 5 (0.2)
19
(0.75)
3-65
Interlock Switches
Sentinel 1
Sentinel 1 Sensor
Red
+ Supply
Voltage
-
Blue
Black Safety
N.C.
Fuse
Externally
White
Yellow
Auxiliary
N.O.
Green
Application Details
Operating Principle
On presenting the actuator to the switch, the high-
intensity electromagnetic field together with a
resonant frequency signal causes the contacts to
close. On removing the actuator, (opening the door)
the safety contacts open, isolating the machine. The
switch can not be overridden by magnets, tools, etc.
Actuator Approaches
✔
✔
3-66
Interlock Switches
Sentinel 1
Application Details—Installation Mounting
Hinge Guards Door stop Double Hinge Guards
Switch
Switch ≤25mm Switch
2mm Minimum
Actuator Actuator
5mm Maximum
Guard
Actuator
Lift Off Guards Sliding Guards
2mm Minimum
5mm Maximum
Switch
2mm Minimum Actuator
5mm Maximum
Switch Switch
Guard
Actuator Guard Actuator Door stop
3-67
Interlock Switches
Ferrocode
Specifications (continued)
Utilization Category (AC) 4A/250V AC/1000VA at COSϕ=1
Max Switched DC Current/Volt 2A/30V DC/60W
Min Switched DC Current/Volt 10mA/10V
Max Output Fuse 5A quick acting
Indication Green = Power ON
Green = Output closed
Max Drop Out Time <50mS
Impulse withstand Voltage 2500V
Operating Temperature -10°C to +55°C (14°F to 131°F)
Contamination Level 3
Humidity 90% RH
Description Degree of Enclosure IP40 DIN 0470
Protection
A two-channel system, the Ferrocode setup consists of an actuator
and a separate safety switch head that is connected to a monitoring Terminal Isolation IP20 DIN 0470
control unit. The Ferrocode uses electromagnetic coding, which Max Conductor Size 1 x 2.5mm2 (14 AWG) stranded with
provides a higher level of security over magnetic coding systems. To sleeve stripped 8mm,1 x 4mm2
further prevent possible override of the system, both sensor and (14AWG) solid conductor
actuator are supplied with tamper-resistant mounting hardware. Terminals Plus-minus terminal screws M3.5
Box terminal with wire protection
The absence of moving parts and direct physical contact between
Weight 24V DC unit 314g (0.69lbs)
sensor and actuator eliminate mechanical wear. 110/230V unit 530g (1.17lbs)
A Ferrocode sensor may be used without the control unit for low Material & Colour Red polycarbonate
power/low risk applications. However, risks should be thoroughly Housing 16 way D = 120 H = 73 W = 45.5
evaluated prior to application of this method. Installation Group C in accordance with VDE 0110
Fixing Details 35mm DIN rail
The control unit should be used when monitoring and checking of
the circuit is required. Up to 6 Ferrocode switches can be interfaced Switching Head
with the 110/230V control unit and up to 15 Ferrocode switches Power Supply 24V DC +/– 15%
with the 24V version. A control unit may also be used in conjunction
Power Consumption <1VA
with electromechanical safety devices such as limit switches, gate
interlocks and emergency stops with two contacts, 1 N.O. & 1 N.C. Internal Fuse 1A output fuse
Safety Distance ON = 7mm, OFF = 9mm
Features Aux. Distance ON = 9mm, OFF = 14mm
• Electro-magnetic tamper resistant coding Outputs 1 N.O. & 1 N.C.
• Interfaces directly to a safety relay control unit Utilization Category (AC) 0.5A/120V AC/60VA at COSϕ =1
Max Switched DC Current/Volt 1A/28V DC/28W
Specifications
Min Switched DC Current/Volt 10mA/10V
Standards EN954-1, ISO13849-1, IEC/EN60204- Max Output Fuse 1A quick acting
1, NFPA79, EN1088, ISO14119,
IEC60947-5-1, ANSI B11.19, Indication LED 1 Green 1 = Guard closed
AS4024.1 Impulse withstand Voltage 2500V
Category Cat. 3 per EN954-1 (Sensors with Operating Temperature -10°C to +55°C (14°F to 131°F)
controller)
Contamination Level 3
and cULus Humidity 90% RH
Power Supply 24V AC/DC or 110/230V AC Degree of Protection IP67 (NEMA 6P)
Power Consumption <6VA Weight (not including cable)
Switch 30g (0.07lbs)
X1-X2 Contactor Monitor Normally closed contactor loop Actuator 40g (0.09lbs)
Loop
Material & Colour Red moulded ABS plastic
Safety Inputs 1 N.O. & 1 N.C. from Ferrocode head
Fixing Details M4
Internal Fuse 500 mAT replaceable supply fuse
Internal Switches Mains selector switch
Cable 0.2 mm2 (24AWG) 6 wire; Braided
PVC Jacket OD 6mm (0.23in)
Relay Output 2 N.O. & 1 N.C. TÜV approved
3-68
Interlock Switches
Ferrocode
Product Selection
Auxiliary
Type Supply Voltage Safety Contacts Contacts Connection Housing Catalogue Number
24V AC/DC 45mm Wide 440N-C02068
Control Unit 2 N.O. 1 N.C. Terminals
110V 230V AC Polycarbonate 440N-C02070
2m Cable 440N-C02067
Switch & Actuator 24V AC/DC 1 N.C. & 1 N.O. None Red, ABS Plastic
10m Cable 440N-C02079
Note: Contacts are described with the guard door close, that is, actuator in place. Switch is shipped complete with actuator.
Accessories
Actuator — 440N-A02071
Fuse, 500mA 14-6 440R-A31562

Switch Actuator Control Unit
7 (0.28) 7 (0.28)
4.5 (0.18) 4.5 (0.18)
45.5 120 (4.72)

(1.79)
=
84 (3.31)
73 (2.87)
82 (3.23)
73 (2.87)
54 (2.13)
35 (1.38)
73 (2.87)
DIN Rail Mounting

41 (1.61)
7 (0.28)
16 11 4 = =
(0.63) 4 (0.43) (0.16) 4.5 4.5
(0.16) (0.18) (0.18)
19 (0.75) 19 (0.75) 19 (0.75)
Block
A1 A2 X1 S13
X2 Red (Black) S14 S21 S22
(White) (Green) (Yellow) 13 23 31
24V DC
F1
110/230
K2 K2 K1
K3 K1
VR1 K2
K3 K3
~
Logic K2 K1 K3
Power Logic K3
K2
Output
Blue 14 24 32
3-69
Interlock Switches
Ferrocode
+24V DC
Reset
L1 L2 L3
B1 S13 S21 A1 13 23 31 X1
Sensor 3
Sensor 2
Actuator K1
Sensor 1
Actuator
Actuator
Ferrocode
K2
B2 S14 S22 A2 14 24 32 X2
K1 K2 Aux M
Ground
Multiple Sensor Input, Manual Reset,

Dual-Channel Output, Monitored Output
L1
L1 L2 L3
B1 S13 S21 A1 13 23 31 X1
K1
Sensor 1
Actuator
Ferrocode
K2
B2 S14 S22 A2 14 24 32 X2
K1 K2 Aux M
N
Single Sensor Input, Automatic Reset,

Dual-Channel Output, Monitored Output
Ferrocode Sensor
Red +
24V DC
Supply
– Note: External Fuse is recommended
Blue
when switch is not powered by a
Ferrocode control unit. Recommend
Black using 24V DC or 110V AC, 300mA fuse.
Safety
N.C.
White
Yellow
Safety
N.O.
Green
3-70
Interlock Switches
Ferrocode
Typical Application Details
On presenting the actuator to the
switch, the high-intensity
electromagnetic field together with a
resonant frequency signal causes the
contacts to close. On removing the
actuator (opening the door) the safety
contacts open, isolating the machine.
The switch can not be overridden by
magnets, tools, etc.
Safety contact operating distance:

make 7mm, break 9mm
Auxiliary contact operating distance:
make 9mm, break 14mm
Application Details
Actuator Spacing Actuator Approach Directions
>25mm
Switch Switch
Actuator
Actuator
On hinged doors, install switch at the opening edge.

Where 2 switches are mounted adjacent, they should
be no closer than 25mm. Recommend a 2mm spacing
between switch and actuator.
Typical Configurations
The Ferrocode switch can Six Ferrocode switches can be used with one control One Ferrocode switch
be used without a control unit for high risk applications. Connect the N.C. used with a control unit
unit for low risk/low power contacts (black and white wires) in series and the N.O. provides a higher
applications. contacts (green and yellow wires) in parallel. integrity system.
Wigan WN2 4HR Wigan WN2 4HR Wigan WN2 4HR Wigan WN2 4HR Wigan WN2 4HR Wigan WN2 4HR Wigan WN2 4HR Wigan WN2 4HR
0942 55166 A1 A2 X1 X2 B1 B2 S13 S14 0942 55166 0942 55166 0942 55166 0942 55166 0942 55166 0942 55166 A1 A2 X1 X2 B1 B2 S13 S14 0942 55166
SUPPLY Red Blue Black White SUPPLY Red Blue Black White
SEE SIDE FOR SUPPLY SEE SIDE FOR SUPPLY

Made in the EC Made in the EC
POWER POWER
Ferrocode Ferrocode FERROCODE FERROCODE Ferrocode
Control Unit Ferrocode Ferrocode Ferrocode Ferrocode Ferrocode Ferrocode Control Unit Ferrocode
TAMPER PROOF TAMPER PROOF
SAFETY SYSTEM OUTPUT SAFETY SYSTEM OUTPUT
Safety Actuator Safety Safety Safety Safety Safety Safety Safety Actuator
Switch pr EN 1088 ISOLATE BEFORE Switch Switch Switch Switch Switch Switch pr EN 1088 ISOLATE BEFORE Switch
1A 28Vdc Wigan WN2 4HR EN 60204 pt.1 ! REMOVING COVER 1A 28Vdc 1A 28Vdc 1A 28Vdc 1A 28Vdc 1A 28Vdc 1A 28Vdc EN 60204 pt.1 ! REMOVING COVER 1A 28Vdc Wigan WN2 4HR
0.5A 120Vac 0942 55166
AUXILIARY SAFETY 1 SAFETY 2 Green Yellow 0.5A 120Vac 0.5A 120Vac 0.5A 120Vac 0.5A 120Vac 0.5A 120Vac 0.5A 120Vac AUXILIARY SAFETY 1 SAFETY 2 Green Yellow 0.5A 120Vac 0942 55166
IP 67 Made in Made in
England 31 32 13 14 23 24 S21S22 IP 67 IP 67 IP 67 IP 67 IP 67 IP 67 31 32 13 14 23 24 S21S22 IP 67
England
Made in Made in Made in Made in Made in Made in Made in Made in

England England England England England England England England
Sliding Guard Removable Guard Hinged Guard
Note: Removable guards using Non contact

switches may require two switches, one at either
side of the guard, or the use of a flap to prevent
initial lifting of the non-interlocked edge.
3-71
Interlock Switches
Hinge Switches
Sprite
Specifications
EN60947-5-1, ANSI B11.19, AS4024.1
Cat. 3 or 4 systems
cULus NRTL/C and TUV
Utilisation Cat. AC 15
AC (Ue) 500V 250V 100V
(le) 1A 2A 5A
DC 250V 0.5A 24V 2A
Max Switched Current/ 500V/500VA
Description Voltage/Load
Developed from the highly successful Ensign, the Sprite offers the Thermal Current (lth) 10A
same safety related features in a more compact housing—only 75 × Minimum Current 5V 5mA DC
25 × 29mm (2.95 x 0.98 x 1.14in)—making it the smallest interlock
Safety Contact Gap >2mm (0.08in)
currently available. The Sprite has been designed for smaller
machines such as printing machines, copiers or domestic machinery Rtd. Insulation Voltage (Ui) 500V
which, until now, have been unable use standard safety interlocks Rtd. Impulse withstand (Uimp) 2500V
due to space restrictions. Despite its diminutive size the Sprite Voltage
includes the necessary safety related functions, such as forced guided Auxiliary Contacts 1 N.O.
contacts and a tamper resistant mechanism allowing machinery to be
safeguarded in compliance with the machinery directive.
Shaft Rotation for Contact Maximum 11°; Minimum 3° (adjustable)
Operation
The Sprite’s shaft is connected to the existing hinge pin and the
degree of operation can be adjusted to suit the application via the Break Contact Min Force 8cNm (torque on shaft)
adjustable cam in the switch head. Case Material UL approved glass filled polyester
Note: After adjustment, the cam must be secured in position with the
supplied cam locking pin to ensure optimal performance. Protection IP67
Conduit Entry 1 × M16 or quick-disconnect style
The Sprite is available with two N.C. or one N.O. and one N.C. Operating Temperature -20°C to +80°C (-4°F to 176°F)
safety contact in a watertight and dustproof IP67 housing.
Fixing 2 x M4
Features Mounting Any position
• Ideal for small, light weight guards Mechanical Life 1,000,000 operations
• The smallest hinge interlock switch available, 75 × 25mm case Electrical Life 1,000,000 operations
• Degree of operation can customized with adjustable cam Weight 80g (0.176lb)
• Contacts, 2 N.C. or 1 N.C. & 1 N.O. Colour Red
• Four possible shaft positions, easy to install
Four Position Rotating Head
50, 60, or 80mm

long actuator
shafts The head rotates 360° in 90°
increments to give four possible shaft
operating positions.
3-72
Interlock Switches
Hinge Switches
Sprite
Product Selection
Catalogue Number
Actuator Shaft
Safety Auxiliary Dimensions M16 Conduit/
Contacts Contacts BBM/MBB mm (inches) M16 Conduit 1/2in Adaptor Quick Disconnect
80 x ∅10 (3.14 x 0.39) 440H-S34019 440H-S34023 440H-S34027
2 N.C. — — 60 x ∅8 (2.36 x 0.31) 440H-S34020 440H-S34024 440H-S34028
50 x ∅10 (1.96 x 0.39) 440H-S34010 440H-S34017 440H-S34014
80 x ∅10 (3.14 x 0.39) 440H-S34021 440H-S34025 440H-S34029
1 N.C. 1 N.C. BBM 60 x ∅8 (2.36 x 0.31) 440H-S34022 440H-S34026 440H-S34030
50 x ∅10 (1.96 x 0.39) 440H-S34012 440H-S34018 440H-S34015
Recommended standard cordset, 2m (6.5ft). See page 15-10 for additional lengths. 889D-F4AC-2

25 (0.98)
75 (2.95) R 2.1
12.5 (0.49)
1 x M16
29 (1.14)
12.5 (0.49)
5 (0.2) 12.5
(0.49)
18 3
17.5 (0.71) (0.12) 34.5 (1.36)
(0.69) 36 (1.42)
16.5
12.5 (0.65)
Length ➊ (0.49)
Diameter ➊
➊ See Product Selection for dimensions.

1 N.C. + 1 N.O. 2 N.C.
23 11 21 11
24 12 22 12
1 N.C. + 1 N.O. 2 N.C.

1 11 11
N.C. N.C.
2 1 3 12 12
3 4 2 23 21
N.O. N.C.
4 24 22
Contact Open Contact Closed 3° 0° 3° 0°

11/12 11/12
Shaft rotation
21/22 21/22
11° 11°
3-73
Interlock Switches
Hinge Switches
Ensign 3
Specifications
EN60947-5-1, ANSI B11.19, AS4024.1
Cat. 3 or 4 systems
cULus, BG and SUVA
AC (Ue) 500V 250V 100V
(le) 1A 2A 5A
DC 250V 0.5A 24V 2A
Max Switched Current/ 500V/500VA
Description Voltage/Load
The Ensign 3 is a hinge actuated safety interlock switch designed to Thermal Current (lth) 10A
fit at the hinge point of guards. With its rotatable head, the versatile Minimum Current 5V 5mA DC
Ensign 3 offers up to four different mounting options.
Safety Contact Gap >2mm (0.08in)
Operation of the unit is achieved by the hinging action of the guard. Rtd. Insulation Voltage (Ui) 500V
The actuation shaft is connected to the existing hinge pin and the Rtd. Impulse withstand (Uimp) 2500V
degree of operation can be adjusted to suit the application via the Voltage
adjustable cam in the switch head. Auxiliary Contacts 1 N.O. (available with 2 N.C. safety
contact)
Note: After adjustment, the cam must be secured in position with the
supplied cam locking pin to ensure optimal performance.
Shaft Rotation to Achieve
Contact Operation 3 N.C. Adjustable 12° maximum; 3° minimum
The switch includes the necessary safety related functions, such as 2 N.C., 1 N.O. (BBM) Adjustable 14° maximum; 5° minimum
forced guided contacts and a tamper resistant mechanism, allowing 2 N.C., 1 N.O. (MBB) Adjustable 12° maximum; 3° minimum
machinery to be safeguarded in compliance with the machinery Break Contact Min Force 8cNm (torque on shaft)
directive. It is sealed to IP67 and has one conduit entry, M16 or
connector style.
Features Protection IP67
• Compact size—90.5 x 31 x 30.4mm housing Conduit Entry 1 × M16 or connector style
• Ideal for small, lightweight guards Operating Temperature -20°C to +80°C (-4°F to 176°F)
• Degree of operation can be customized with adjustable cam Fixing 2 × M4
• Contacts, 2 N.C. & 1 N.O. or 3 N.C. (sealed to IP67)
• Four possible shaft positions, easy to install
Weight 100g (.22lb)
Colour Red
50, 60, or 80mm

long actuator The head rotates 360° in 90°
shafts increments to give four possible shaft
operating positions.
3-74
Interlock Switches
Hinge Switches
Ensign 3
Product Selection
Catalogue Number
Actuator Shaft
Safety Auxiliary Dimensions M16 Conduit/
Contacts Contacts BBM/MBB mm (inches) M16 Conduit 1/2in Adaptor Quick Disconnect
80 x ∅10 (3.14 x 0.39) 440H-E22025 440H-E22050 440H-E22059
3 N.C. — — 60 x ∅8 (2.36 x 0.31) 440H-E22031 440H-E22051 440H-E22060
50 x ∅10 (1.96 x 0.39) 440H-E22047 440H-E22052 440H-E22061
80 x ∅10 (3.14 x 0.39) 440H-E22027 440H-E22053 440H-E22037
BBM 60 x ∅8 (2.36 x 0.31) 440H-E22033 440H-E22054 440H-E22039
50 x ∅10 (1.96 x 0.39) 440H-E22048 440H-E22055 440H-E22062
2 N.C. 1 N.C.
80 x ∅10 (3.14 x 0.39) 440H-E22029 440H-E22056 440H-E22038
MBB 60 x ∅8 (2.36 x 0.31) 440H-E22035 440H-E22057 440H-E22040
50 x ∅10 (1.96 x 0.39) 440H-E22049 440H-E22058 440H-E22063
Recommended standard cordset, 2m (6.5ft). See page 15-11 for additional lengths. 889R-F6ACA-2

30.4 (1.2)
25 (0.98)
20 22 25
31 3
(1.22) (0.79)(0.87) (0.98)
Ctrs Ctrs Ctrs (0.12)
34.4 (1.35) 13
36.4 (1.43) (0.51)
R 2.15 38.4 (1.51)
90.5 (3.56)
12.5
(0.49)
Length ➊
➊ See Product Selection for dimensions. Diameter ➊

2 N.C. + 1 N.O. 3 N.C.
33 21 11 31 21 11
34 22 12 32 22 12
2 N.C. + 1 N.O. 3 N.C.

1 11 11
N.C. N.C.
5 12 12
2 21 21
N.C. N.C.
6 22 22
3 33 31
N.O. N.C.
4 34 32

5° 0° 5° 0°
Contact Open Contact Closed 11/12 11/12
Shaft rotation 21/22 21/22
33/34 31/32
6°
(MBB) 4° 0°
11/12
21/22
33/34
3°
3-75
Interlock Switches
Hinge Switches
Rotacam
Specifications
EN60947-5-1, ANSI B11.19, AS4024.1
Cat. 3 or 4 systems
cULus, SUVA and TUV
Contact Arrangement 2 N.C. & 1 N.O. direct opening action
AC (Ue) 500V 250V 100V
(le) 1A 2A 5A
DC 250V 0.5A 24V 2A
Thermal Current (lth) 10A
Description Minimum Current 5V 5mA DC
A heavy-duty hinge actuated safety interlock switch, the Rotacam shaft Safety Contact Gap >2mm (0.08in)
can be used as, or connected to, the existing hinge pin for direct
operation of the switch. Machine power is isolated when the guard Rtd. Insulation Voltage (Ui) 500V
has been opened just 5°. For applications requiring a larger degree of Rtd. Impulse withstand (Uimp) 2500V
operation the internal cam can be adjusted from 5° to 11°. Voltage
Shaft Rotation to Achieve 11° maximum; 5° minimum, (adjustable)
Note: After adjustment, the cam must be secured in position with the Contact Operation
supplied cam locking pin to ensure optimal performance. Break Contact Min Force 12cNm (torque on shaft)
Max Actuation Speed 160mm per sec (6.29in)
The Rotacam is available with two N.C. safety contacts and one N.O.
auxiliary contact. The switch includes the necessary safety related Max Actuation Frequency 1 Cycle per sec
functions, such as forced guided contacts and a tamper resistant Case Material Heavy duty die cast alloy
mechanism, allowing machinery to be safeguarded in compliance Actuator Shaft Stainless Steel
with the machinery directive.
Protection IP66
The die-cast housing is sealed to IP66 and features one M20 conduit Conduit Entry 1 × M20 or quick-disconnect style
entry (1/2in NPT and connector style also available). Two different Operating Temperature -25°C to +80°C (-13°F to 176°F)
shaft lengths of 30mm and 85mm can also be specified.
Fixing 2 x M4
EX and Pneumatic styles of Rotacam are also available; see the Mounting Any position
Explosion Proof section on page 16-1 for more information. Mechanical Life >1,000,000 operations
Electrical Life >1,000,000 operations
Features
Weight 420g (.926lb)
• Can be used as a hinge pin on light and medium weight guard
Colour Red
doors
• Isolates power within 5° of door movement closed (N.C.) i.e., with the guard closed, actuator in place (where relevant) and the
• Degree of operation can be customized with adjustable cam machine able to be started.
• Robust die-cast case, ideal for heavy duty applications
Fixing Methods
• Contacts, 2 N.C. & 1 N.O.
Roll Pin
Pre-Bored Solid Shaft

The actuator shaft is pre-bored The solid actuator shaft can be
allowing the existing hinge pin to be used as the hinge pin on certain
utilised as the flexing point. guards.
3-76
Interlock Switches
Hinge Switches
Rotacam
Product Selection
Catalogue Number
Type Size
Safety Auxiliary (L=Length: D-Dia) M20 Conduit/
Contacts Contacts BBM/MBB mm (inches) Shaft Type M20 Conduit 1/2in Adaptor Quick Disconnect
L = 30 (1.18)
Pre-Bored 440H-R03074 440H-R03078 440H-R03111
D= 16 (0.63)
2 N.C. 1 N.C. BBM
L = 85 (3.35)
Solid 440H-R03079 440H-R03088 440H-R03112
D= 12.7 (0.5)
Recommended standard cordset, 2m (6.5ft). See page 15-10 for additional lengths. 889D-F8AB-2

3.5 99 (3.9) 6.5
(0.14) 24.5 (0.26)
38 (1.5) L
(0.96)
14.5 6.5 (0.26)
(0.57)
86 (3.39) 6.5
24 (0.94)
36 (1.42)
52 (2.05)
(0.26)
D
65 (2.56)
15.5
(0.61)
2 x holes 3.2 (0.13)

25 (0.98)
13 (0.51)
5 (0.2)
2 x holes M4 9.5
8 (0.37)
Note: Holes only on pre-bored models. (0.31)
3-77
Interlock Switches
Hinge Switches
Rotacam
Safety Circuit 1
Safety Circuit 2
Auxiliary Circuit
33
11
21
12
34
22
2 N.C. + 1 N.O.
1 11
N.C.
7 12
1 7 6 21
N.C.
2 8 6 5 22
3 5 4 33
4 N.O.
3 34
8 Ground
Contact Action 2 N.C. + 1 N.O. (BBM)

Contact Open Contact Closed 5 0mm
11/12
Shaft rotation
21/22
33/34
6
3-78

Guardmaster 440G A27143 Datasheet

Uploaded by

Copyright:

Available Formats

Guardmaster 440G A27143 Datasheet

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Guardmaster 440G A27143 Datasheet

Uploaded by

Copyright:

Available Formats

Interlock Switches

Guard Locking Switches

Non contact Switches

Min Operating Radius 150mm (5.90in)

Flat Actuator 14-6 440K-A21014

90° Actuator 14-6 440K-A21006

Alignment Guide 14-6 440K-A21069

Mounting Plate 14-6 440K-A33624

4 (0.16) 4.5 (0.18)

Typical Wiring Diagrams (shown with guard closed, actuator inserted)

1 N.C. + 1 N.O. 2 N.C.

Contact Action 1 N.C. + 1 N.O. (BBM) 2 N.C.

The head rotates

Head Position 1 Head Position 2 Head Position 3 Head Position 4

Front entry 8 possible actuator entry points Bottom entry

GD2 Metal Alignment Guide with

Flat Actuator 14-6 440K-A21014

90° Actuator 14-6 440K-A21006

GD2 Metal Alignment Guide with

2 N.C. + 1 N.O. 3 N.C.

Contact Action 2 N.C. + 1 N.O. (BBM) 3 N.C.

2 N.C. + 1 N.O. (MBB)

GD2 Front — 440K-T11280 — 440K-T11391

GD2 Standard Actuator

Flat Actuator 14-5 440K-A11112

Alignment Guide with

Alignment Guide with

Sliding Bolt Actuator 14-4 440G-A27163

Catch and Retainer Kit

For use with 15° flexibility in

Typical Wiring Diagrams (shown with guard closed, actuator inserted)

1 N.C. + 1 N.O. 2 N.C.

Contact Action 1 N.C. & 1 N.O. (BBM) 2 N.C.

Safety Contacts 4 N.C. or 3 N.C. or 2 N.C. direct

Contacts M20 Conduit Quick Disconnect

Trojan 5 GD2 — 440K-T11147 — 440K-T11226

Contacts M20 Conduit Quick Disconnect

GD2 Standard Actuator

Flat Actuator 14-5 440K-A11112

Alignment Guide with

Alignment Guide with

Sliding Bolt Actuator 14-4 440G-A27163

Catch and Retainer Kit 14-4 440K-A11094

42 41 Safety Circuit 4 (N.C.) 44 43 Auxiliary Circuit (N.O.) 44 43 Auxiliary Circuit 2 (N.O.)

32 31 Safety Circuit 3 (N.C.) 32 31 Safety Circuit 3 (N.C.) 34 33 Auxiliary Circuit 1 (N.O.)

4 N.C. 3 N.C. + 1 N.O. 2 N.C. + 2 N.O.

3 N.C. + 1 N.O. (MBB) 2 N.C. + 2 N.O. (MBB)

MT-GD2 Latch Release Style

GD2 Standard Actuator 14-4 440G-A27011

Flat Actuator 14-5 440K-A11112

Fully-Flexible Actuator 14-4 440G-A27143

Sliding Bolt Actuator 14-4 440G-A27163

Extended Flat Actuator 14-5 440K-A17116

Typical Wiring Diagrams (shown with guard closed, actuator inserted)

4 N.C. 3 N.C. + 1 N.O. 2 N.C. + 2 N.O.

3 N.C. + 1 N.O. (BBM) 2 N.C. + 1 N.O. (BBM)

Replacement Actuator with Catch 14-4 440G-A36050

Emergency Override 14-4 440G-A36026

Typical Wiring Diagrams

Auxiliary Circuit Safety Circuit 3