Daewoo Manuals 1021
Daewoo Manuals 1021
Daewoo Manuals 1021
ꏗ Warning
This product is a precision instrument, which equipped encoder made of glass on the back of
motor. Especially avoid using excessive force to motor shaft which may damage the motor.
When the speed command voltage is positive, the motor rotate as follows. (CCW viewed from the
motor shaft)
2. SPECIFICATIONS FOR AC SERVO MOTOR AND DRIVER
2.1. STANDARD SPECIFICATIONS FOR SERVO MOTOR
◆ AC Servo Motor
REVISION NO.
Type Z5 01 02 03 05 07 08 10 15
ENCODER 2000PPR
Watt 50 100 200 300 500 750 750 1.0k 1.5k
◆ AC Servo Driver
S : Speed Control
Type Z5 01 02 03 05 07 08 10 15 P : Position Control
MODEL NAME Z5SPC 01SPC 02SPC 03SPC 05SPC 07SPC 08SPC 10SPC 15SPC
Capacity(watt) 50 100 200 300 500 750 750 1.0k 1.5k
Max Current (Arms) 2.25 3.69 7.26 10.32 15.18 16.5 16.5 25.8 33.0
Frame Size (mm) 75(W) x 200(H) x 185(D) 85(W) x 200(H) x 185(D) 115(W) x 200(H)
x 185(D)
Torque Control Spec. DC 0~±9V (Torque:0~±
300%) Command
POWER
POWER
ON
OFF RY1
MC1
SERVO
MC1 SERVO DRIVER MOTOR
MCCB
MC1
NOISE FILTER
1 or 3 R
MC1 ** U
AC200 S
~ 220V MC1
V
50/60Hz
T
W M
r FG
t
CN1
PPA 13 CN2
PPA 14 5 A
PULSE REFERENCE INPUT
A
+5V PPB 11 6 B
0V 7 C
PPB 12 B
8 D
+24V 9 E
Z
SVON 21 10 F
SERVO ON 14 K
PDRV 24 U
PROPORTIONAL GAIN 15 L
ALMRST 20 16 M
ALARM RESET V PG
P-OT 22 17 N
FORWARD RUNNING PROHIBIT
18 P
N-OT 23
W
REVERSE RUNNING PROHIBIT
19 R
CLR 3
DEVIATION COUNTER CLEAR +5V 1 H
CMS 4
CONTROL MODE SELET 11 G
STOP 5 2
STOP
1 24GND 12
SVRDY 27
3
SERVO READY
COM2 26 13
VPF 25
INPOSITION
COM2 FG 20 J
SHIELD
TGON 6
ROTATION DETECTION COM1 7
ALM 8
SERVO ALARM RY1
DC24V COM1
PLA 9
PLA 10
PLB 28
(26LS31)
Note :
PLB 29 LINE DRIVER
ENCODER OUTPUT
OUTPUT
SIGNAL PLZ 30 1. Relay contact
POWER POWER
OFF ON RY1
MC1
SERVO
MCCB MC1 SERVO DRIVER MOTOR
MC1
NOISE FILTER
1 or 3 R
MC1 ** U
AC200 S
~ 220V MC1
V
50/60Hz
T
W M
r FG
t
CN1
VELCMD 17 CN2
SPEED REFERENCE INPUT 5
(DC + 10V) VELCMD 18 A
A
6 B
TORCMD 15
TORQUE REFERENCE INPUT 7 C
B
(DC + 10V) TORCMD 16
8 D
+24V 9 E
Z
SVON 21 10 F
SERVO ON
14 K
PDRV 24 U
PROPORTIONAL GAIN
15 L
ALMRST 20 16 M
ALARM RESET
V PG
P-OT 22 17 N
FORWARD RUNNING PROHIBIT
18 P
N-OT 23
REVERSE RUNNING PROHIBIT W
19 R
INTERNAL SPEED COMMAND VS1 3
SELECT 1 +5V 1 H
INTERNAL SPEED COMMAND VS2 4
SELECT 2 11 G
STOP 5 2
STOP
1
24GND 12
SVRDY 27
3
SERVO READY
COM2 26 13
VPF 25
INSPEED
COM2 FG 20 J
SHIELD
TGON 6
ROTATION DETECTION
COM1 7
ALM 8
SERVO ALARM RY1
DC24V COM1
PLA 9
PLA 10
PLB 28
(26LS31)
LINE DRIVER Note :
ENCODER OUTPUT PLB 29
OUTPUT
SIGNAL PLZ 30 1. Relay contact
19 21 23 25 27 29 31 33 35
20 22 24 26 28 30 32 34 36
1 3 5 7 9 11 13 15 17
VS1
24GND STOP COM1 PLA PPB PPA TORCMD VELCMD
(CLR)
2 4 6 8 10 12 14 16 18
VS2
PCZ TGON ALM PLA PPB PPA TORCMD VELCMD
(CMS)
11 13 15 17 19
DGND DGND PU PV PW
12 14 16 18 20
DGND PU PV PW FG
1 3 5 7 9
+5VE +5VE PA PB PZ
2 4 6 8 10
+5VE - PA PB PZ
4.2. INPUT/OUTPUT SIGNALS FOR CONNECTOR CN1
Control
PIN No. Signal Name Description I/O Mode
6 Turns on when the motor speed exceeds setting value parameter No.18. O P,S,T
7
8 Turns off when servo error is detected. (normal status: turns on) O P,S,T
7
9,10 These are A, B and Z pulses of the encoder by line driver (26LS31).
28,29 O P,S,T
It must received by line receiver(26LS32).
30,31
① DI - 1 ② DI - 2
AC SERVO DRIVER
AC SERVO DRIVER
+24V
4.4K +5V
PPA(PPB)
TLP521 or EQ.
26LS31 PPA/(PPB/)
TR SW
or
24GND
TR
③ DO - 1 ④ DO - 2
L
O
A
D
50mA max
26LS31 26LS32
COM1 or COM2
NOTE
5. ALARM DETECTION FUNCTIONS AND CONTENTS
Body OP Panel
ALARM DETECTION FUNCTION Contents
LED LED Display
1 ALP-UU UNDER VOLTAGE DC Link voltage is below 250[v]
2 ALP-dg WATCHDOG ALARM WATCHDOG ALARM
3 ALP-OU OVER VOLTAGE DC Link voltage exceed 400[v] or more
4 ALP-oC DC LINK OVER CURRENT Over current status of DC Link
5 ALP-FL FEEDBACK LOSS Encoder pulse error or encoder connection error
6 ALP-AS ARMSHORT TR lag is short
7 ALP-OS OVER SPEED Motor speed exceed the rotational limit
Motor exceed the pre-assigned time continuously
over Load Limitation
( 298% - 3sec, 274% - 6sec, 244% - 12sec, 219%
8 ALP-OL OVER LOAD
- 24sec, 199% - 48sec, 174% - 96sec, 159% -
192sec, 149% - 384sec, 139% - 768sec, 129% -
1536sec)
9 ALP-SE SOFTWARE ERROR CPU Error
An error such as damage data occurs when
A ALP-PE PARAMETER DATA ERROR
reading the data from EEPROM
Residual pulse exceed the allowance value set
b ALP-rP RESIDUAL PULSE ERROR
on Parameter No.14
PULSE INPUT Input pulse frequency exceed 400 KPPS or
C ALP-Fq
FREQUENCY ALARM more
d ALP-OC OVER CURRENT Over current status
ALP-no ALARM NOT OCCURRED No error
MODE SET
DAOP - 01S
PRO-MOTIOM
OPERATOR
DAEWOO
( OP Panel Display )
6.2.1. Outline
▶ After turning on the main power,7-segment LED is displayed in status mode, Changing
mode can be selected by MODE button.
Initializing after
Main Power On
Parameter setting
MODE
① After turning the control power, P r o - C - is displayed in status mode.
Initializing after
turn on power DOWN UP
Accumulated
Accumulated electronic gear Accumulated Residual
Status display
command pulses command pulses feedback pulses pulses
Command pulses
Max load ratio
frequency
Diagnosis
Sequence DI-DO status S/W version Rotor position
display
ALARM HISTORY 1 2 3 4
Alarm Display
DISPLAY MODE trace back trace back trace back trace back
9 8 7 6 5
trace back trace back trace back trace back trace back
Parameter
setting NO. 00 NO. 01 NO. 02 NO. 03
NO. 20
COMMAND PULSE -600000 ~ 600000 Display input pulse counting before electronic
P
ACCUMULATION [PULSE] gear input.
ELECTRONIC GEAR 600000 or more, resume from "0"
-600000 ~ 600000
COMMAND PULSE C Reset "0" by pressing SET key.
[PULSE]
ACCUMULATION
Display amount of rotary the count 4 times as
FEEDBACK PULSE -600000 ~ 600000 large as value of encoder pulse.
b
ACCUMULATION [PULSE] 600000 or more, resume from "0"
Reset "0" by pressing SET key.
-600000 ~ 600000 Display residual pulse of position deviation
RESIDUAL PULSE E
[PULSE] counter.
-10.00 ~ 10.00
TORQUE COMMAND VOLTAGE t Display analog torque command
[VOLT]
6.4.1. Description
(1) Command pulse accumulation [symbol P, -600000 pulse~600000 pulse]
- Display counter of the position command input pulse.
- As this is a value before pulse multiplying factor is set(EGN/EGD, parameter No.03,04)
it can not be coincide with feedback pulse accumulation.
- If the set button pressed, Reset in “0”.
- Accumulated values of the reverse pulses light up all dot mark.
P 6. 0. 0. 0. 0. P 0 P 6 0 0 0 0
CW CCW
(2) Electronic gear command pulse accumulation[symbol C, -600000 pulse~600000 pulse]
- Display count amount of the position command input pulse after electronic gear is adapted.
- If the set button pressed, Reset in “0”.
- Accumulated values of the reverse pulses light up all dot mark.
C 6. 0. 0. 0. 0. C 0 C 6 0 0 0 0
CW CCW
b. 6. 0. 0. 0. 0. b 0 b 6 0 0 0 0
CW CCW
E 6. 0. 0. 0. 0. E 0 E 6 0 0 0 0
CW CCW
F - 2 0 0. F .1 F 2 0 0.
r - 3 0 0 0 r 0 r 3 0 0 0
CW CCW
(7) Speed command voltage [symbol U, 0~± 10V]
- Display external speed command voltage or speed limit command voltage.
U - 1 0. 0 0 U 0 U 1 0. 0 0
CW CCW
t - 1 0. 0 0 t 0 t 1 0. 0 0
CW CCW
L 1 0 0
H 1 0 0
A L 0 - U U
A L 1 - U U
․ - Display alarm history to 9-rotates recently.
Alarm History
․ - Reset alarm history by pressing SET key.
․
A L 9 - U U
6.6. DIAGNOSIS DISPLAY DESCRIPTION
- Display UVW signal of the encoder and one times of the A,B phase in a circulation in order of
the pulse, electrical angles, mechanical angles from the Z phase pulse.
; 0 ~ 1999 PULSE
; 0°
~ 1079°
(POLEPAIR=6)
; 0°
~ 1439°
(POLEPAIR=8)
(3) Mechanical angle
; 0°
~ 359°
( Note )
r o t o r - SET ꏮ
- Check wiring and sequence during output to the external terminal each digital output signal,
forcedly.
( Note )
d o - t S t SETꏮ
TGON OFF TGON ON
DOWNꏮ t n - o F F UPꏮ t n - o n - SETꏮ
VPF OFF VPF ON
DOWNꏮ P F - o F F UPꏮ P F - o n - SETꏮ
SVRDY OFF SVRDY ON
DOWNꏮ S r - o F F UPꏮ S r - o n - SETꏮ
d o - t S t
( Note )
t S t. r u n SETꏮ
r u n - - - ; SERVO ON
UPꏮ
r u n - P - ; 0 rpm -> 2000 rpm -> 0 rpm
DOWNꏮ
r u n - n - ; 0 rpm -> -2000 rpm -> 0 rpm
r u n - - -
SETꏮ
t S t. r u n ; SERVO OFF
6.6.7. Jog Drive
J O g. r u n
( Note )
J O g. r u n SETꏮ
J r 0 0 0 0 ; SERVO ON
UPꏮ
J r 0 1 0 0 ; +100 RPM
DOWNꏮ
J r 0. 1. 0. 0. ; -100 RPM
J r 0 0 0 0
SETꏮ
J O g. r u n ; SERVO OFF
r 0 0 0 0 ) is displayed.
Rewrite DATA At ADDRESS No's dot mark light up Input desired DATA
Completion
6.7.2. List of Setting Parameter
Standard Specification Parameter set by user to match the mechanical system ; as follows.
DATA LIMIT
No. NAME SYMBOL FUNCTION CLASS NOTE[UNIT]
(DEFAULT)
1:100W,2:200W,3:300W,
0~3
00 MOTOR POWER CAPACITY MPC Choose the rated Motor Capacity A,B 4:500W,5:750W,6:750W,
(0)
7:1KW,8:1.5KW,9:2.0KW
Select Position, Speed, Torque 0~5 0:P, 1:P/S, 2:S,
01 SERVO CONTROL TYPE CTY A,B
Control mode (2) 3:S/T 4:T, 5:T/P
0~2 0:PULSE/SIGN,
02 PULSE TYPE PTY Set one of 3-pulse Command A,B
(1) 1:F/R, 2:A/B
Command pulse electronic gear 1~9999
03 ELECTRONIC GEAR NUMERATOR EGN A,B No limit Range
numerator (1)
(Recommend Range :
Command pulse electronic gear 1~9999
04 ELECTRONIC GEAR DENOMINATOR EGD A,B 1/50<EGN/EGD<32)
denominator (1)
Select running direction under (+) 0~1 0:(+)=CCW, (-)= CW
05 MOTOR ROTATION DIRECTION MRD A,B
command voltage (0) 1:(+)= CW, (-)=CCW
POSITION LOOP Set Proportional gain of the 0~2048
06 PKP B,C
P GAIN position control loop (256)
VELOCITY LOOP Set Proportional gain of the speed 0~2048
07 VKP B,C
P GAIN control loop (250)
VELOCITY LOOP Set Integral gain of the speed 0~2048
08 VKI B,C
I GAIN control loop (300)
-800~800
09 VELOCITY COMMAND OFFSET VCO Set Speed Command Offset B,C VCO×
10/8092 [V]
(0)
-200~200
10 TORQUE COMMAND OFFSET TCO Set Torque command Offset B,C TCO×
10/2048 [V]
(0)
VELOCITY or TORQUE MONITOR -12~12
11 VTO Set Speed or TORQUE monitor Offset B,C VTO×
10/128 [V]
OFFSET (0)
VELOCITY or TORQUE MONITOR 0~1 0:VELOCITY MONITOR
12 VTM Set Speed or TORQUE monitor Setting B,C
SETTING (0) 1:TORQUE MONITOR
Set In-position Range under Position 1~ 9999
13 INPOSITION INP B [PULSE]
Control (100)
Set Residual Pulse Allowance under 1~ 6000
14 RESIDUAL PULSE ALLOWANCE RPA B RPA×
100 [PULSE]
Position Control (6000)
1~ 4500
15 VELOCITY LIMIT VLS Set Velocity Limit B [RPM]
(4500)
Set Feed-forward Control gain under 0~100
16 FEEDFORWARD CONTROL GAIN FFG B [%]
Position Control (0)
Set 1st low pass filter time constant 0~500
17 FEEDFORWARD TIME CONSTANT FTC B FTC×
2.4 [mSEC]
of feed-forward command (0)
0~3000
18 VELOCITY ON DETECTION VOD Set Velocity ON of TGON Pin B [RPM]
(50)
0~3000
19 ZERO CLAMP ZCS Set Zero Clamp Setting B [mV]
(0)
Internal Velocity or Speed limit -3000~3000
20 INTERNAL VELOCITY COMMAND 1 IVC1 B [RPM]
Command 1 (100)
Internal Velocity or Speed limit -3000~3000
21 INTERNAL VELOCITY COMMAND 2 IVC2 B [RPM]
Command 2 (1000)
Internal Velocity or Speed limit -3000~3000
22 INTERNAL VELOCITY COMMAND 3 IVC3 B [RPM]
Command 3 (1500)
0~300
23 POSITIVE TORQUE LIMIT TLP Set Torque Limit Positive B [%] (Rated=100%)
(300)
0~300
24 NEGATIVE TORQUE LIMIT TLN Set Torque Limit Negative B [%] (Rated=100%)
(300)
Set Acceleration Time Constant from 0~6000
25 ACCELERATION TIME CONSTANT ATC B ATC×
10 [mSEC]
Stop to Max Speed (5)
Set Deceleration Time Constant from 0~6000
26 ACCELERATION TIME CONSTANT DTC B DTC×
10 [mSEC]
Max Speed to Stop (5)
DATA LIMIT
No. NAME SYMBOL FUNCTION CLASS NOTE[UNIT]
(DEFAULT)
Set S-curve Speed Acceleration / 0~1000
27 S CURVE TIME CONSTANT STC B [mSEC]
Deceleration Time Constant (0)
Set Speed command voltage under 1000~5000
28 VOLTAGE AT RATE SPEED VRS B VRS×
2 [mVOLT]
Rated 1500 RPM Rotation (3000)
Set Torque command voltage under 500~5000
29 VOLTAGE AT RATE TORQUE VRT B VRT×
2 [mVOLT]
Rated Torque running (1500)
Set Velocity output voltage under
1000~5000
30 MONITOR AT RATE VELOCITY MRV Rated 1500 RPM Rotation B MRS×
2 [mVOLT]
(3000)
Control Between -
Function Input Type
Mode Open Closet
0 0 Position control pulse train
Position/Speed Position Speed
0 1 pulse train/Voltage
Switchover Control Control
0 2 Speed control Analog, 3 Mode Speed
Speed Torque
0 3 Speed/ torque Switchover Analog.Voltage/Analog
Control Control
0 4 Torque control Analog
Torque/Position Torque Position
0 5 Analog/pulse train
Switchover Control Control
( Note )
In case of the mode Switchover combination such a Position/Speed,
Speed/Torque, Torque/Position of the servo loop control
type(6-combination). After parameter is set, control mode is Switchover
as a Close/Open between
external terminal CMS/ and G24.
※ The Motor rotate as follows. (CCW viewed from the motor shaft)
ꠐ ꠐ 90°
→ꠊꠏꠏꠏꠏꠊ←ꠏꠏ
ꠑꠚꠚꠚꠚꠚꠚꠚꠚꠚꠓ ꠑꠚꠚꠚꠚꠚꠚꠚꠚꠚꠓ ꠑꠚꠚꠚꠚꠚꠚꠚꠚꠚꠓ
A Phase ꠛ ꠛ ꠛ ꠛ ꠛ ꠛ
ꠚꠚꠚꠚꠚꠚꠚꠙ ꠗꠚꠚꠚꠚꠚꠚꠚꠚꠚꠙ ꠗꠚꠚꠚꠚꠚꠚꠚꠚꠚꠙ ꠗꠚꠚꠚ
ꠏ ꠚꠚꠚꠚꠚꠚꠚꠓ ꠑꠚꠚꠚꠚꠚꠚꠚꠚꠚꠓ ꠑꠚꠚꠚꠚꠚꠚꠚꠚꠚꠓ ꠑꠚꠚꠚ
A Phase ꠛ ꠛ ꠛ ꠛ ꠛ ꠛ
ꠗꠚꠚꠚꠚꠚꠚꠚꠚꠚꠙ ꠗꠚꠚꠚꠚꠚꠚꠚꠚꠚꠙ ꠗꠚꠚꠚꠚꠚꠚꠚꠚꠚꠙ
ꠑꠚꠚꠚꠚꠚꠚꠚꠚꠚꠓ ꠑꠚꠚꠚꠚꠚꠚꠚꠚꠚꠓ ꠑꠚꠚꠚꠚꠚꠚꠚꠚꠚꠓ
B Phase ꠛ ꠛ ꠛ ꠛ ꠛ ꠛ
ꠚꠚꠙ ꠗꠚꠚꠚꠚꠚꠚꠚꠚꠚꠙ ꠗꠚꠚꠚꠚꠚꠚꠚꠚꠚꠙ ꠗꠚꠚꠚꠚꠚꠚꠚꠚ
ꠏ ꠚꠚꠓ ꠑꠚꠚꠚꠚꠚꠚꠚꠚꠚꠓ ꠑꠚꠚꠚꠚꠚꠚꠚꠚꠚꠓ ꠑꠚꠚꠚꠚꠚꠚꠚꠚ
B Phase ꠛ ꠛ ꠛ ꠛ ꠛ ꠛ
ꠗꠚꠚꠚꠚꠚꠚꠚꠚꠚꠙ ꠗꠚꠚꠚꠚꠚꠚꠚꠚꠚꠙ ꠗꠚꠚꠚꠚꠚꠚꠚꠚꠚꠙ
ꠑꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠓ
Z Phase ꠛ ꠛ
ꠚꠚꠚꠚꠚꠚꠚꠚꠙ ꠗꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚ
ꠏ
Z Phase ꠚꠚꠚꠚꠚꠚꠚꠚꠓ ꠑꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚ
ꠛ ꠛ
ꠗꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠚꠙ
Tuning Offset
Offset
Speed/Torque Command
- When offset generate and the motor rotates abnormally in spite of the speed command "0",
Set this value and press [set] Switch to stop the motor.
- Range = -12 ~ 12
- Unit : Setting Value ×10/128 [V]
Set offset adjustment of the speed analogue monitor or torque analog monitor (CN1 pin33, VMO)
In case the offset adjustment is required, Connect Oscilloscope or DC voltage meter to VMO
terminal in the servo OFF, and adjust monitor output to required level with setting this value.
- Range = 0 ~ 1
Set parameter “0” is speed monitor, and parameter “1” is torque monitor.
In case the offset adjustment is required, Connect Oscilloscope or DC voltage meter to VMO
terminal in the servo OFF, and adjust monitor output to required level with setting this value.
6.8.3. Gain Setting
- Range = 0 ~ 2048
This is the parameter which determines response of speed control loop.
External characteristics determines stiffness. If it increases, the response is going better.
Therefore, The larger the setting, the faster is the response, but the larger are the vibration
and the hunting.
Set it as large as you can under the stable state.
The load inertia converted to the motor shaft equal to motor inertia(GDL2=GDM2)[unit:Hz]
- Range = 0 ~ 2048
This is the parameter which reduces steady state error in order to improve the response.
If it increase, the response is going better. however, if it set too large, the system may be
unstable.
The load inertia converted to the motor shaft equals to motor inertia(GDL2=GDM2)
- Range = 0 ~ 2048
This is the parameter which determines response of position control loop.
If it increases, mechanical response is going better. However, mechanical impact on the system
may occur when the motor start or stops.
If decreases, mechanical response is going worse and position error increases by remaining
pulse.
Pulse type
Forward direction(CCW ) Reverse direction (CW)
Terminal signal
꠆ꠈ ꠆ꠈ ꠆ꠈ ꠆ꠈ ꠆ꠈ ꠆ꠈ ꠆ꠈ ꠆ꠈ ꠆ꠈ ꠆ꠈ ꠆ꠈ ꠆ꠈ ꠆ꠈ ꠆ꠈ
0 0 : A ꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏ A ꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏ
Pulse / Sign ꠏꠈ "L" ꠆ꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏ
B ꠌꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏ B ꠏꠎ "H"
꠆ꠈ ꠆ꠈ ꠆ꠈ ꠆ꠈ ꠆ꠈ ꠆ꠈ ꠆ꠈ ꠆ꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏ
0 1 : A ꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏ A ꠏꠎ "H"
CCW / CW ꠆ꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏ ꠆ꠈ ꠆ꠈ ꠆ꠈ ꠆ꠈ ꠆ꠈ ꠆ꠈ ꠆ꠈ
B ꠏꠎ "H" B ꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏꠎꠌꠏꠏꠏꠎꠌꠏ
꠆ꠏꠏꠏꠏꠏꠈ ꠆ꠏꠏꠏꠏꠏꠈ ꠆ꠏꠏꠏꠏꠏꠈ ꠆ꠏꠏꠏꠏꠏꠈ ꠆ꠏꠏ
0 2 : A ꠏꠏꠏꠏꠏꠏꠎ ꠌꠏꠏꠏꠏꠏꠎ ꠌꠏꠏꠏꠏ A ꠏꠏꠎ ꠌꠏꠏꠏꠏꠏꠎ ꠌꠏꠏꠏꠏꠏꠎ
2 Phase Pulse ꠆ꠏꠏꠏꠏꠏꠈ ꠆ꠏꠏꠏꠏꠏꠈ ꠆ꠏꠏ ꠆ꠏꠏꠏꠏꠏꠈ ꠆ꠏꠏꠏꠏꠏꠈ
B ꠏꠏꠏꠎ ꠌꠏꠏꠏꠏꠏꠎ ꠌꠏꠏꠏꠏꠎ B ꠏꠏꠏꠏꠏꠎ ꠌꠏꠏꠏꠏꠏꠎ ꠌꠏꠏꠏꠏꠏ
Example)
2000 Pulse, 2Phase Encoder
- 2000 X 4 = 8000Pulse/rev
- 360°/ (4 X 2000) = 0.045°/ Pulse
Set the 5 Pulse (0.225°), and if it will complete the in-position range in case of
a residual pulse of the deviation counter is less ±6 pulse.
Turn on the external output terminal VPF, COM2 (In-position)
Example)
When position deviation allowance is set 1000 Pulse.
If residual pulse of the deviation counter is ±1000 pulse, or more, produces
position deviation excess error.
(4) Position filter time constant ( FTC )
; Initial value 1. 7. 0 0 0 0 [msec]
- Range : 0 ~ 500
- Unit : Setting Value ×2.4 [msec]
Set lst low pass filter time constant of feedforward command.
SEC
FTC FTC
(2) Speed Monitor output voltage under rated speed rotation ( MRS )
; Initial value 3. 0. 3 0 0 0
(3) Speed Monitor output voltage under rated speed rotation ( MRT )
; Initial value 3. 1. 1 5 0 0
rpm rpm
sec sec
(8) Set Inspeed range ( VAS )
; Initial value 1. 9. 0 0 1 5 [%]
- Range ; 1 ~ 100 [%]
- Valid under speed control.
Turn on the VPF(pin25) and COM2₩(pin26)signals of the CN1 when the motor rotation Speed
reaches setting value of the command speed.
rpm
1
① Max rotation speed
4500
② Acceleration/Deceleration time is
2
shorten under low speed command
ATC = Acceleration speed time constant
DTC = Deceleration speed time constant
sec
ATC DTC
rpm
4500 rpm
n rpm
sec
3sec
If speed Acceleration time constant is too large under pulse train position control,
control is unstable.
(11) S-curve characteristics speed ( STC )
; Initial value 2. 7. 0. 0 0 0 ( No S-curve characteristics )
- Range : 0.000 ~ 1.000 - Unit : [msec]
It may be add a circled curve to a time constant of the speed Acceleration/Deceleration,
therefore, it can be obtain Acceleration/Deceleration characteristics os of the S-curve.
When the S-curve Acceleration/Deceleration characteristics will be required.
At first, Set a time constant of the speed Acceleration/Deceleration, and then determine
a polarization of the linear part.
Set Acceleration/Deceleration time constant of the S-curve characteristics add the circled curve.
If STC is increase, curve dimension is small, and Acceleration/Deceleration is soft, however, the
response is late.
When this characteristic is used under position pulse train control, if STC is larger, control may
be unstable.
sec
STC msec STC msec
(2) Torque Monitor output voltage under rated torque running ( MRT )
; Initial value 3. 1. 1 5 0 0
- Range = 1 ~ 9999
(2) Command pulse Electronic Gear Denominator ( EGD )
; Initial value 0. 4. 0 0 0 1
- Range = 1 ~ 9999
꠆ꠏꠈ ꠆ꠏꠈ
ꠏꠎ ꠌꠏꠎ ꠌꠏ ꠆ꠏꠏꠏꠏꠏꠏꠏꠏꠈ ꠆ꠏꠏꠏꠏꠏꠏꠏꠏꠈ
ꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏ→ꠋEGN/EGD ꠉꠏꠏꠏꠏꠏꠏꠏ→ꠋ Count ꠉꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏꠏ→
ꠌꠏꠏꠏꠏꠏꠏꠏꠏꠎ ꠌꠏꠏꠏꠏꠏꠏꠏꠏꠎ
Command Pulse Input ꠐ ꠆ꠈ꠆ꠈ
ꠐ ꠏꠎꠌꠎꠌꠏ꠆ꠏꠏꠏꠏꠏꠈ
ꠌꠏꠏꠏꠏꠏꠏꠏꠏꠋ x 4 ꠐ←ꠏꠏꠏꠏꠏꠏ
ꠌꠏꠏꠏꠏꠏꠎ
Encoder Feedback Pulse
(2000ppr encoder)
△L = 5mm, △l = 0.001mm
◆ 2 Phase pulse
■ DS-C01CA-1
■ DS-C02CA-1
■ DS-C03CA-1
■ DS-C05CA-1
■ DS-C07CA-1
■ DS-C08CA-1
■ DS-P10CA-1
■ DS-P15CA-1
■ DS-P20CA-1
MODEL L LM LR KL LA LB LC LE LZ S QK W T
DS-C01CA-1 165 85 30 67 80 50 65 2.5 5 8 12.5 3 3
DS-C02CA-1 174 93 30 86 90 70 82 3 6 14 13.5 5 5
DS-C03CA-1 198 117 30 86 90 70 82 3 6 14 13.5 5 5
DS-C05CA-1 222 124 40 100 130 110 120 3 9 16 24.5 5 5
DS-C07CA-1 245 147 40 100 130 110 120 3 9 16 24.5 5 5
DS-C08CA-1 280 182 40 100 130 110 120 3 9 16 24.5 5 5
DS-P10CA-1 228 121 55 110.6 145 110 130 6 9 24 31.5 7 7
DS-P15CA-1 253 146 55 110.6 145 110 130 6 9 24 31.5 7 7
DS-P20CA-1 278 171 55 110.6 145 110 130 6 9 24 31.5 7 7
7.2. DIMENSIONS OF THE SERVO DRIVERS
7.3. CONNECTOR SPECIFICATIONS
■ Motor receptacle
M A B
D A
N
L C
P
T
K D
S R
C B J E
H F
G
■ Driver receptacle
A
A D B M
N
C L
P T
D K
R S
B C E J
F H
G
6 DS-CZ5CA
(0.6)
Torque[kgcm(Nm)]
4.5
(0.45)
B 12 DS-C01CA
3 (1.2)
(0.3)
Torque[kgcm(Nm)]
9
1.5 (0.9)
(0.15) B
A 6
(0.6)
0 1000 2000 3000 4000 5000
Speed [rpm] 3
20 DS-C02CA (0.3)
(2.0) A
Torque[kgcm(Nm)]
60
15 (6.0)
(1.5) B
A 40
(4.0)
0 1000 2000 3000 4000 5000
Speed [rpm] 20
120 DS-C08CA (2.0)
(12.0) A
Torque[kgcm(Nm)]
150
30 (15)
(3.0)
A 100 B
(10)
0 500 1000 1500 2000 2500
Speed [rpm] 50
240 DS-C15CA (5)
(24) A
Torque[kgcm(Nm)]
When the motor is run by load, it means that the servo system is continuously running on
regenerative brake.
Example) Driving a motor to lower objects(with no counterweight)
Since servo driver has the regenerative brake capability for short time corresponding to the motors
stopping time, do not use minus load running on regenerative brake continuously.
The allowable load inertia converted to the motor shaft must be within five times as large as the
inertia of AC servo motor. If the allowable inertia is exceeded, regeneration alarm may be given
from the driver during deceleration.
▷ Grounding Method
Since the servo driver supply the power for the motor through switching operation of the power TR,
▷ Noise Filter
To prevent noise from the power line, noise filter is connected. So observing the precautions,
carefully connect them as follows.
(a) Separate the input and output line and don't bundle or run them in the same duct.
(b) Don't bundle the ground line with the filter output line or other signal lines, or run them
in the same duct.
(c) Connect the ground line single to the ground panel.
(d) If the unit contains the filter, connect the filter ground and the equipment ground to the
base of the control unit.
8.6. INSTALLATION
▷ Servo Motor
AC servo motor can be installed either vertically or horizontally.
(a). Before mounting : Wash out anticorrosive paint on shaft extension and flange surface with
thinner before connection the motor to the driven machine.
(b). Location and environmental conditions
- Free from corrosive and/or explosive gases or liquids.
- Well-ventilated place.
- Accessible for inspection maintenance and cleaning.
- Ambient Temperature : 0 ~ 40˚C
- Storage Temperature : -20 ~ 80˚C
- Humidity : 20 ~ 80% RH
(c). Load Coupling
True alignment of the motor and driven machine is essential to prevent vibration, reduced
bearing and coupling life, or shaft and bearing failures.
① Measure the gap between the straight edge and coupling halves at four equidistant point
of the coupling. The each reading should not exceed 0.03mm.
② Align the shafts.(motor and load shaft)
(d). Allowable bearing load
Avoid both excessive thrust and radial loads to the motor shaft when mounting the gear,
coupling and pulley. Avoid excessive force on the bearing(10 G Max)
▷ Servo Driver
(a) When installed in a panel : The panel temperature take a panel size, Refrigeration(cooling),
and wiring into consideration to keep at 5℃ or below as around temperature according to
heater value of equipped instrument and Box Size.
(b) When installed near a heat source : Keep the temperature around driver at 55℃ or below.
(c) If subjected to vibration : Mount the unit on shock absorbing material.
(d) If corrosive gases are present for a long time : Avoid locations where corrosive gases
exist as it may cause the contact errors on the relay, and circuit braker used in the
command and main circuits.
(e) Select a location with minimum exposure to hot air, high humidity excessive dust or
metallic particles.
8.7. WIRING
A servo driver is a high performance device for speed and position control. The following
precautions should be taken for transferring the signal level of several milli-volts or less.
(a) For signal lines and encoder feedback lines, use multi-core shielded twisted-pair cables.
Cable length should not be exceeded by 3m(20m for encoder feedback lines).
The wiring connect in the most shortly length, and spare length use in a cutting.
(b) For ground line, cables should be as heavy as possible to provide the class 3(ground
resistance 100Ω or less). Make sure to ground at one point.
(c) To prevent malfunction due to noise, take the following precautions.
- Place the noise filter, driver and Input/Output reference as near as possible to each other.
- Make sure to mount a surge absorbing circuit into the relay, electromagnetic contactor and
the solenoid coils.
- Power(AC input, motor input line)and signal lines, holding the distance to 30cm or more ;
don't put them in the same duct or in a bundle.
- When the same power is used for the driver, as far an electric welder or electrical discharge
machine, or when a high frequency noise source is present in the vicinity, use noise filters
in the power and input circuits.
- A servo driver using switching Amp is to be occurred noise in signal lines ; Analog input
wiring have not to be opened in the terminal.
- The signal lines use cables whose core is extremely fine( 0.2 ~ 0.3 mm2 ). Avoid using
excessive force which may damage these cables.